WO2015159546A1 - Système et procédé de liquéfaction du gaz naturel - Google Patents
Système et procédé de liquéfaction du gaz naturel Download PDFInfo
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- WO2015159546A1 WO2015159546A1 PCT/JP2015/002089 JP2015002089W WO2015159546A1 WO 2015159546 A1 WO2015159546 A1 WO 2015159546A1 JP 2015002089 W JP2015002089 W JP 2015002089W WO 2015159546 A1 WO2015159546 A1 WO 2015159546A1
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- Prior art keywords
- gas
- absorbent
- raw material
- natural gas
- liquefaction
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims description 92
- 239000003345 natural gas Substances 0.000 title claims description 40
- 238000000034 method Methods 0.000 title claims description 19
- 239000007789 gas Substances 0.000 claims abstract description 159
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims abstract description 63
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000002250 absorbent Substances 0.000 claims abstract description 58
- 230000002745 absorbent Effects 0.000 claims abstract description 58
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 33
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 33
- 230000002378 acidificating effect Effects 0.000 claims abstract description 27
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000008096 xylene Substances 0.000 claims abstract description 20
- 239000003507 refrigerant Substances 0.000 claims abstract description 18
- 239000003949 liquefied natural gas Substances 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims description 66
- 239000002253 acid Substances 0.000 claims description 30
- 239000004215 Carbon black (E152) Substances 0.000 claims description 12
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 150000004040 pyrrolidinones Chemical class 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract description 38
- 239000007788 liquid Substances 0.000 description 25
- 230000008929 regeneration Effects 0.000 description 16
- 238000011069 regeneration method Methods 0.000 description 16
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 15
- 238000004821 distillation Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 239000001294 propane Substances 0.000 description 7
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 6
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 6
- 238000005057 refrigeration Methods 0.000 description 5
- 239000001569 carbon dioxide Substances 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- AGKRHAILCPYNFH-DUQSFWPASA-N 7,7-dimethyl-5,8-Eicosadienoic Acid Chemical compound CCCCCCCCCCC\C=C/C(C)(C)\C=C/CCCC(O)=O AGKRHAILCPYNFH-DUQSFWPASA-N 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 3
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 2
- 229940043276 diisopropanolamine Drugs 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- -1 moisture Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 208000005156 Dehydration Diseases 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- 150000007514 bases Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
- F25J1/0214—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle
- F25J1/0215—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle with one SCR cycle
- F25J1/0216—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle with one SCR cycle using a C3 pre-cooling cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
- F25J1/0055—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream originating from an incorporated cascade
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/008—Hydrocarbons
- F25J1/0087—Propane; Propylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0228—Coupling of the liquefaction unit to other units or processes, so-called integrated processes
- F25J1/0235—Heat exchange integration
- F25J1/0237—Heat exchange integration integrating refrigeration provided for liquefaction and purification/treatment of the gas to be liquefied, e.g. heavy hydrocarbon removal from natural gas
- F25J1/0238—Purification or treatment step is integrated within one refrigeration cycle only, i.e. the same or single refrigeration cycle provides feed gas cooling (if present) and overhead gas cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/02—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum
- F25J2205/04—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum in the feed line, i.e. upstream of the fractionation step
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/50—Processes or apparatus using other separation and/or other processing means using absorption, i.e. with selective solvents or lean oil, heavier CnHm and including generally a regeneration step for the solvent or lean oil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/60—Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/64—Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/66—Separating acid gases, e.g. CO2, SO2, H2S or RSH
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/68—Separating water or hydrates
Definitions
- the present invention relates to a natural gas liquefaction system and a liquefaction method for cooling natural gas to produce liquefied natural gas, and more particularly to a technique for removing heavy components contained in liquefied natural gas.
- Natural gas collected from gas fields and the like is stored and transported as LNG (liquefied natural gas) by being liquefied at a liquefaction base or the like.
- LNG cooled to about -162 ° C has advantages such as a significantly reduced volume compared to natural gas (gas), and no need to store at high pressure.
- impurities such as moisture, acid gas components, and mercury contained in the raw material gas (natural gas that is the subject of liquefaction treatment) are removed in advance, and further, blockage prevention of piping and equipment, etc.
- the raw material gas is liquefied.
- the natural gas stream is expanded by an expander and then supplied to the distillation tower, so that the heavy component in the natural gas is supplied from the bottom of the column.
- a natural gas liquefaction system is known in which a natural gas stream is liquefied by a main heat exchanger after the gas is removed and the distillate gas from the distillation column is compressed by a compressor (Patent Document 1). 2).
- the inventors of the present application as a result of intensive studies on a method for removing a heavy component in a raw material gas, used a physical adsorbent when processing a raw material gas having a relatively low concentration of the heavy component. It has been found that the concentration of the heavy component in the raw material gas can be reduced to a target concentration (that is, a concentration capable of preventing clogging of pipes due to the solidification of the heavy component) or less by the treatment.
- the present invention has been devised in view of such problems of the prior art, and does not require a dedicated device for removing heavy components in the raw material gas.
- the main object of the present invention is to provide a natural gas liquefaction system and a liquefaction method capable of removing water.
- a natural gas liquefaction system (1) for cooling a natural gas supplied as a raw material gas to produce a liquefied natural gas, wherein the acidic gas contained in the raw material gas is removed.
- the sum of the concentrations of toluene and xylene is 0.1 mol% or less
- the acidic gas removal device is a mixture in which a chemical absorbent that absorbs the acidic gas and a physical absorbent that absorbs the heavy hydrocarbon are mixed. An absorbent is used.
- a raw material gas having a relatively low concentration of heavy hydrocarbons (heavy content) that is, the sum of concentrations of benzene, toluene and xylene is 0.1 mol% or less
- the acidic gas removal device is configured to remove heavy hydrocarbons together with acidic gas using a mixed absorbent containing a physical absorbent that absorbs heavy hydrocarbons. It is possible to remove heavy components in the raw material gas without requiring a dedicated device for removal.
- the second aspect of the present invention relates to the first aspect, wherein the physical absorbent comprises at least one of sulfolane, fatty acid amide, N-methylpyrrolidone, and N-alkylated pyrrolidone or a derivative thereof. It is characterized by.
- the mixed absorbent contains 10 wt% to 40 wt% of sulfolane as the physical absorbent.
- the acidic gas and the other components such as the chemical absorbent are not affected. It becomes possible to remove heavy hydrocarbons more effectively.
- an absorbent regeneration device (3) for regenerating the mixed absorbent circulated with the acidic gas removal device, with respect to the third aspect.
- the apparatus is characterized in that the acidic gas and the heavy hydrocarbon are separated from the mixed absorbent by heating the mixed absorbent under a predetermined pressure.
- the mixed absorbent is regenerated by the absorbent regenerator so that heavy hydrocarbons are easily recovered and the mixed absorbent is reused in the acid gas removal apparatus. It becomes possible.
- the acid gas removal device according to any one of the second to fourth aspects, wherein the acid gas removal device is configured to operate under the conditions of a pressure of 60 barA to 70 barA and a temperature of 25 ° C to 40 ° C.
- the heavy hydrocarbon is treated.
- acidic gas and heavy hydrocarbons are more effectively removed by using a mixed absorbent under conditions of appropriate pressure and temperature in the acidic gas removal device. Is possible.
- the natural gas liquefaction method is a natural gas liquefaction method in which natural gas supplied as a raw material gas is cooled to produce liquefied natural gas, and the acid contained in the raw material gas An acid gas removal step for removing gas; and a liquefaction step for liquefying the raw material gas from which the acidic gas has been removed by heat exchange with a refrigerant, wherein the raw material gas is benzene, toluene as a heavy hydrocarbon, and The xylene concentration is 0.1 mol% or less, and in the acidic gas removal step, a mixed absorbent in which the chemical absorbent that absorbs the acidic gas and the physical absorbent that absorbs the heavy hydrocarbons are mixed.
- the raw material gas is processed.
- FIG. 1 is a schematic configuration diagram of a natural gas liquefaction system 1 according to an embodiment of the present invention.
- the liquefaction system 1 generates liquefied natural gas (LNG) by cooling a raw material gas (natural gas to be liquefied).
- the liquefaction system 1 includes an absorption tower (acid gas removal device) 2 that removes the acidic gas contained in the raw material gas, a regeneration tower (absorbent regeneration device) 3 that regenerates the absorption liquid used in the absorption tower 2, and a raw material.
- Gas-liquid separation device 4 for gas-liquid separation of moisture contained in gas, moisture removal devices 5A-5C for removing moisture contained in source gas, and unnecessary components (acid gas, heavy component, moisture, mercury, etc.) And the liquefying device 6 for liquefying the raw material gas from which the gas is removed.
- the raw material gas processed in the liquefaction system 1 is not particularly limited.
- natural gas obtained from a pressurized state collected from shale gas, tight sand gas, coal bed methane, or the like is used as the raw material gas.
- Can do Further, as a method for supplying the raw material gas to the liquefaction system 1, not only supply from a gas field or the like through a pipe but also gas once stored in a storage tank or the like may be supplied.
- a heavy component here, a heavy hydrocarbon composed of at least one of benzene, toluene, and xylene
- source gas in the present specification does not mean that the gas is strictly in a gas state, but refers to an object (including during the process) to be liquefied by the liquefaction system 1.
- the absorption tower 2 is a tray tower provided with shelves at regular intervals inside the tower, and the component to be removed is brought into countercurrent contact with the raw material gas supplied via the transport line L1. (Here, the acid gas and heavy components) are absorbed by the absorption liquid (acid gas removal step).
- the source gas from which the component to be removed has been removed in the absorption tower 2 is sent from the top of the tower to the gas-liquid separator 4 via the transport line L2.
- the absorbing liquid that has absorbed the component to be removed is sent to the regeneration tower 3.
- the regeneration tower 3 is provided with a shelf, and the absorption liquid is treated at a predetermined pressure (here, 1 to 2 barA) and temperature (here, 130 ° C. to 140 ° C.). Thus, the component to be removed is separated from the absorbing liquid.
- the absorption liquid from the absorption tower 2 is supplied from the upper part of the tower via the transport line L3 and falls in the tower.
- a reboiler 11 serving as a heat source for the regeneration tower 3 is provided in the circulation line L4 connected to the bottom of the regeneration tower 3.
- the absorption liquid from which the component to be removed has been separated in the regeneration tower 3 is supplied again to the upper part of the absorption tower 2 via the transport line L7.
- a heat exchanger 12 is provided between the transportation line L3 and the transportation line L7, so that the absorption liquid at a lower temperature (here, 25 ° C. to 40 ° C.) flowing through the transportation line L3 is higher than flowing through the transportation line L7. (Here, 130 ° C. to 140 ° C.) After being heated by heat exchange with the absorption liquid, it is supplied to the regeneration tower 3, while the absorption liquid flowing through the transport line L7 is cooled by the heat exchange and then the absorption tower 2 is supplied.
- the absorption liquid includes a chemical absorbent that absorbs acidic gas components such as carbon dioxide, hydrogen sulfide, mercaptan, and carbonyl sulfide based on a chemical reaction, and heavy carbonization such as benzene, toluene, and xylene contained in the raw material gas. It is a mixed absorbent containing a physical absorbent that physically absorbs hydrogen (heavy content) in a predetermined ratio. Further, the absorbing liquid contains water at a predetermined ratio.
- the chemical absorbent is a basic compound that reacts with an acid gas, and in this embodiment, it is composed of methyldiethanolamine (MDEA) and piperazine (DEDA), but is not limited to this, diisopropanolamine (DIPA), diethanolamine (DEA). Secondary amines, tertiary amines, alkanolamines or heterocyclic amines, or a mixture of two or more thereof, including methyl monoethanolamine (MMEA) and diethyl monoethanolamine (DEMEA) .
- MDEA methyldiethanolamine
- DEDA diisopropanolamine
- DEDA diethanolamine
- the physical absorbent is a solvent that physically absorbs heavy hydrocarbons, and in the present embodiment, it is composed of sulfolane.
- the physical absorbent is not limited to this, but fatty acid amide, N-methylpyrrolidone, and N-alkylated pyrrolidone or theirs. Derivatives, or mixtures of two or more thereof can be used.
- the raw material gas removed in the absorption tower 2 until the removal target component becomes a predetermined concentration or less is cooled by the cooler 15 provided on the transport line L2, and then sent to the gas-liquid separation device 4.
- Propane refrigerant is used for cooling in the cooler 15, whereby moisture in the raw material gas is condensed and discharged to the outside as a liquid phase component in the gas-liquid separator 4 from the transport line L 8.
- the raw material gas separated as the gas phase component in the gas-liquid separation device 4 is supplied to each of the three water removal devices 5A to 5C via the transport line L9.
- the liquefaction system 1 is provided with a known refrigeration cycle facility including a compressor for propane refrigerant, a condenser, and the like, and the cooler 15 includes the cooler 21 described later. Part of refrigeration cycle equipment.
- the water removing devices 5A to 5C are composed of a dehydrating tower filled with a moisture absorbent (here, molecular sieve) that physically adsorbs moisture.
- the dehydration treatment may be performed so that the moisture in the raw material gas is preferably less than 0.1 ppmv (parts per million by volume). Thereby, the water
- the moisture removing devices 5A to 5C other known devices can be adopted as long as moisture in the raw material gas can be removed to a desired ratio or less.
- the raw material gas from which moisture has been removed in the moisture removing devices 5A to 5C is supplied to the liquefying device 6 via the transport line L10.
- an expander, a distillation tower, a compressor, and the like are provided upstream of this type of liquefaction apparatus in order to remove heavy components (that is, a distillation operation involving decompression and pressurization of a raw material gas is performed).
- a distillation operation involving decompression and pressurization of a raw material gas is performed.
- the liquefaction system 1 is not limited to the above-described apparatus, and the source gas is used to remove unnecessary components in the source gas before the source gas is supplied to the liquefier 6. It is possible to further provide other known equipment such as a mercury removing device for removing mercury in the inside (for example, a fixed bed type adsorption tower filled with activated carbon).
- the liquefying device 6 (main heat exchanger) liquefies the raw material gas from which unnecessary components such as acid gas and heavy components are removed by heat exchange with the mixed refrigerant (liquefaction step).
- the liquefying device 6 includes a spool-type heat exchanger in which a heat transfer tube (tube bundle) for flowing a raw material gas and a mixed refrigerant is wound in a coil shape, and is housed in a shell, but is not limited thereto.
- Other known configurations such as plate fin heat exchange can be used as long as liquefaction of the source gas is possible.
- the liquefaction treatment by the liquefaction system 1 adopts a C3-MR (C3-MR: Propane (C3) pre-cooled Mixed Refrigerant) method, and is upstream of the liquefaction device 6 (on the transportation line L10).
- C3-MR Propane (C3) pre-cooled Mixed Refrigerant
- the raw material gas supplied to the liquefying device 6 may be boosted by a known compressor or the like.
- a mixed refrigerant obtained by adding nitrogen to a hydrocarbon mixture containing methane, ethane, and propane is used, but not limited to this, as long as a desired cooling capacity can be ensured, other known ones can be used. Ingredients can be employed.
- the liquefying device 6 is provided with a compressor, a condenser, and the like constituting a known refrigeration cycle for the mixed refrigerant.
- the low-temperature (about ⁇ 162 ° C.) raw material gas liquefied by cooling in the liquefying device 6 is sent to a storage LNG tank (not shown) via the transport line L12.
- the liquefaction treatment by the liquefaction device 6 is not limited to the C3-MR method, but is a cascade method in which individual refrigeration cycles are constituted by a plurality of refrigerants (methane, ethane, propane, etc.) having different boiling points, and mixed refrigerants such as ethane and propane.
- DMR Double Mixed Refrigerant
- MFC Mated Fluid Fluid Cascade
- Table 1 shows examples of processing conditions (Case 1 to Case 4) applicable to the natural gas liquefaction system 1 shown in FIG.
- the conditions are common except for the concentration of benzene and xylene contained in the raw material gas, the concentration of toluene, and the circulation amount of the absorbing liquid between the absorption tower 2 and the regeneration tower 3. Yes.
- the flow rate of the source gas in the liquefaction system 1 (amount supplied to the absorption tower 2) is not particularly limited, but here, as shown in Table 1, 1000 t / hr corresponding to the throughput of a relatively large-scale liquefaction system. Intended for degree.
- the temperature of the supplied raw material gas is 25 ° C., but it may be adjusted in the range of 25 ° C. to 40 ° C. in the absorption tower 2.
- the temperature of the raw material gas in the absorption tower 2 is 25 ° C. or lower, there is a problem that the absorption capacity of the acidic gas is lowered.
- the pressure of the raw material gas in the absorption tower 2 (treatment pressure in the absorption tower 2) is 66 barA, the pressure is not limited to this and can be changed. However, the pressure of the raw material gas in the absorption tower 2 may be adjusted in the range of 60 barA to 70 barA in order to reduce the processing load of the subsequent liquefaction apparatus 6. Further, when the pressure of the raw material gas supplied to the liquefying device 6 is lower than a desired value, the pressure of the raw material gas can be increased by introducing a compressor as described above.
- the acid gas contained in the raw material gas supplied to the liquefaction system 1 has a carbon dioxide (CO 2 ) concentration of 0.2 vol% and a hydrogen sulfide (H 2 S) concentration of 0.001 ppmv.
- CO 2 carbon dioxide
- H 2 S hydrogen sulfide
- the carbon dioxide concentration in the raw material gas supplied to the liquefying device 6 is set to be less than 50 ppmv, more preferably less than 25 ppmv.
- the hydrogen sulfide concentration in the raw material gas supplied to the liquefying device 6 is less than 3 ppmv.
- the total of benzene (BZ) concentration and xylene (XY) concentration is 16ppmv, 55ppmv, 550ppmv, 1100ppmv for Case 1 to Case 4, respectively.
- the toluene (TOL) concentration is 5 ppmv, 20 ppmv, 200 ppmv, and 400 ppmv for Case 1 to Case 4, respectively.
- the target concentrations of benzene, xylene, and toluene (BTX) in the raw material gas sent through the transport line L2 after being treated in the absorption tower 2 are determined by the solidification of heavy components in the subsequent liquefaction treatment or the like.
- the BTX as a whole is made 16 ppmv or less, preferably the benzene concentration is 1 ppmv or less, the xylene concentration is 1.6 ppmpv or less, and the toluene concentration is 15 ppmv or less.
- the target concentration can be achieved even in case 4 (benzene concentration and xylene concentration are 1100ppmv, toluene concentration is 400ppmv) in cases 1 to 4 above. .
- the increase in the circulation flow rate of the absorbing liquid leads to an increase in the size of the absorption tower 2 and the regeneration tower 3, preferably the total of the benzene (BZ) concentration and the xylene (XY) concentration as in cases 1 to 3. 550ppmv or less, toluene (TOL) concentration should be 200ppmv or less, and circulation flow rate must be maintained in the proper range (here, 4500t / hr or less).
- each of benzene, xylene, and toluene is used as long as the concentration of the entire BTX is 1000 ppmv (0.1 mol%) or less, more preferably 750 ppmv (0.075 mol%) or less.
- the concentration can be increased or decreased.
- the absorption liquid used in the absorption tower 2 is 38 wt% methyldiethanolamine (MDEA) and 7 wt% piperazine (DEDA) as a chemical absorbent, 40 wt% sulfolane as a physical adsorbent, Composed of 15wt% water.
- MDEA methyldiethanolamine
- DEDA piperazine
- the concentration of the chemical absorbent in the absorbent is preferably in the range of 40 wt% to 50 wt%.
- the concentration of sulfolane in the absorbing solution is preferably in the range of 10 wt% to 40 wt%, more preferably in the range of 35 wt% to 40 wt%.
- the concentration of sulfolane is less than 10 wt%, it is difficult to reduce BTX in the absorption tower 2 to the target concentration.
- the concentration of sulfolane exceeds 40 wt%, the amount of methane absorbed along with the heavy components (that is, the amount of methane loss) increases.
- the absorbent preferably contains a certain amount of water for viscosity adjustment, etc., and a chemical absorbent (in this case, methyldiethanolamine (MDEA) and piperazine (DEDA)) so that the sulfolane concentration exceeds 40 wt%. If the concentration of is decreased, there arises a problem that it becomes difficult to remove the acid gas.
- MDEA methyldiethanolamine
- DEDA piperazine
- the raw material gas having a relatively low concentration of heavy hydrocarbons (the sum of the concentrations of benzene, toluene and xylene as heavy components is 1000 ppmv (0.1 mol%) or less, more preferably 750 ppmv (
- the absorption liquid containing a physical absorbent that absorbs heavy hydrocarbons in the absorption tower 2 is used to remove heavy hydrocarbons together with acid gas. Removes heavy components in raw gas to a level (target concentration) that can prevent clogging of piping, etc. without the need for dedicated equipment (distillation equipment, etc.) to remove heavy components in raw material gas It becomes possible to do.
- the absorption liquid contains 10 to 40 wt% of sulfolane as a physical absorbent, and benzene without affecting other components (chemical absorbent, water, etc.) by such an appropriate proportion of physical absorbent. It is possible to more effectively remove heavy hydrocarbons such as xylene and toluene.
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- Mechanical Engineering (AREA)
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
[Problème] Eliminer les matières lourdes contenues dans un gaz d'alimentation dans un système de liquéfaction dans laquelle le gaz d'alimentation est refroidi pour produire un gaz naturel liquéfié, sans qu'un quelconque dispositif ne soit utilisé exclusivement pour éliminer les matières lourdes du gaz d'alimentation. [Solution] Un système de liquéfaction (1) équipé : d'une colonne d'absorption (2) dans laquelle les gaz acides contenus dans un gaz d'alimentation sont éliminés ; et d'un dispositif de liquéfaction (6) dans lequel le gaz d'alimentation duquel les gaz acides ont été éliminés est soumis à un échange thermique avec un réfrigérant afin de liquéfier le gaz d'alimentation. Le gaz d'alimentation présente une concentration totale en benzène, en toluène et en xylène, en tant qu'hydrocarbures lourds, inférieure ou égale à 0,1 % en mole. Dans le dispositif d'élimination de gaz acides, on utilise un mélange de matières absorbantes obtenu par le mélange d'un absorbant chimique servant à absorber les gaz acides et d'un absorbant physique servant à absorber les hydrocarbures lourds.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09194851A (ja) * | 1995-12-28 | 1997-07-29 | Inst Fr Petrole | 溶媒混合物を用いる天然ガスからの脱水および液体炭化水素の分離方法 |
JP2005164235A (ja) * | 1999-10-12 | 2005-06-23 | Air Products & Chemicals Inc | ガス液化装置 |
WO2011071150A1 (fr) * | 2009-12-11 | 2011-06-16 | 財団法人地球環境産業技術研究機構 | Absorbant de dioxyde de carbone destiné à être utilisé sous pression élevée, et procédé d'absorption et de collecte du dioxyde de carbone sous pression élevée |
JP2012143760A (ja) * | 2006-05-18 | 2012-08-02 | Basf Se | 再生のためのエネルギー必要量が低減された、二酸化炭素吸収剤および気体流から二酸化炭素を除去するための方法 |
JP2014036933A (ja) * | 2012-08-17 | 2014-02-27 | Research Institute Of Innovative Technology For The Earth | 高圧二酸化炭素含有ガス流から二酸化炭素を分離回収するための液状吸収剤及び分離回収方法 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09194851A (ja) * | 1995-12-28 | 1997-07-29 | Inst Fr Petrole | 溶媒混合物を用いる天然ガスからの脱水および液体炭化水素の分離方法 |
JP2005164235A (ja) * | 1999-10-12 | 2005-06-23 | Air Products & Chemicals Inc | ガス液化装置 |
JP2012143760A (ja) * | 2006-05-18 | 2012-08-02 | Basf Se | 再生のためのエネルギー必要量が低減された、二酸化炭素吸収剤および気体流から二酸化炭素を除去するための方法 |
WO2011071150A1 (fr) * | 2009-12-11 | 2011-06-16 | 財団法人地球環境産業技術研究機構 | Absorbant de dioxyde de carbone destiné à être utilisé sous pression élevée, et procédé d'absorption et de collecte du dioxyde de carbone sous pression élevée |
JP2014036933A (ja) * | 2012-08-17 | 2014-02-27 | Research Institute Of Innovative Technology For The Earth | 高圧二酸化炭素含有ガス流から二酸化炭素を分離回収するための液状吸収剤及び分離回収方法 |
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