WO2015152108A1 - Steel-pipe shaping method and shaping device using three-point bending - Google Patents
Steel-pipe shaping method and shaping device using three-point bending Download PDFInfo
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- WO2015152108A1 WO2015152108A1 PCT/JP2015/059835 JP2015059835W WO2015152108A1 WO 2015152108 A1 WO2015152108 A1 WO 2015152108A1 JP 2015059835 W JP2015059835 W JP 2015059835W WO 2015152108 A1 WO2015152108 A1 WO 2015152108A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
- B21D5/015—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments for making tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
- B21C37/0815—Making tubes with welded or soldered seams without continuous longitudinal movement of the sheet during the bending operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
また、本発明によれば、プレス成形中において鋼板が持ち上がる最高到達位置を低く抑えることができるので、成形に用いるプレス機の高さを低く抑えることができたり、設計の自由度を増したりすることが可能となる他、プレス機を据付ける建屋の高さを低くできたり、床面を掘り下げる深さを小さくできたりする等、設備投資を低減できる等のメリットがある。
また、本発明によれば、鋼板が持ち上がる最高到達位置が低く抑えられ、各回の曲げプレス後、プレス力を解放した際における鋼板落下量が小さくなるので、鋼板落下時の衝撃力が小さくなり、鋼板疵の発生防止やプレス機の破損防止、衝撃音の低減などの効果も期待することができる。 According to the present invention, since the highest position where the steel plate is lifted during press forming can be kept low, the maximum outer diameter of the steel pipe that can be manufactured can be increased without adding improvements to the existing press machine.
Further, according to the present invention, since the highest position where the steel plate is lifted during press forming can be kept low, the height of the press used for forming can be kept low, and the degree of design freedom can be increased. In addition, it is possible to reduce the capital investment by reducing the height of the building where the press machine is installed and reducing the depth of digging the floor.
In addition, according to the present invention, the highest reached position where the steel sheet is lifted is suppressed low, and after each bending press, the amount of steel sheet falling when releasing the pressing force is reduced, so the impact force when dropping the steel sheet is reduced, It can also be expected to have effects such as prevention of steel sheet defects, press machine breakage, and reduction of impact noise.
この図から、図2(a)に示した前半成形においては、鋼板が持ち上がる最高高さ位置はそれほど大きくないが、図2(b)に示した後半成形においては、1回目のプレス成形で最も高い位置まで鋼板が持ち上がり、成形が進むにつれてその高さは低くなるものの、鋼板位置は順次、プレス機本体に近づき、接触を起こすおそれがあることがわかる。 FIG. 2 shows a steel pipe of each press accompanying the progress of pressing in the case of forming the steel pipe by the conventional press bend method shown in FIG. A change in shape is indicated by a solid line and a dotted line, and an arrow indicated by a broken line indicates a change in the maximum height position of the steel sheet lifted in each press.
From this figure, in the former half forming shown in FIG. 2 (a), the maximum height position where the steel plate is lifted is not so large, but in the latter half forming shown in FIG. 2 (b), the highest in the first press forming. Although the steel plate is lifted to a high position and the height decreases as the forming progresses, it can be seen that the steel plate position gradually approaches the press machine main body and may cause contact.
図3は、前半の前段成形で1回のプレスを行い、後半成形で5回のプレスを行った後、前半後段成形で残りの4回のプレスを行う場合、図4は、前半の前段成形で2回のプレスを行い、後半成形で5回のプレスを行った後、前半後段成形で残りの3回のプレスを行う場合、図5は、前半の前段成形で3回のプレスを行い、後半成形で5回のプレスを行った後、前半後段成形で残りの2回のプレスを行う場合、図6は、前半の前段成形で4回のプレスを行い、後半成形で5回のプレスを行った後、前半後段成形で残りの1回のプレスを行う場合における、後半成形と前半後段成形の各プレスにおける鋼板形状の変化と鋼板が持ち上がる最高高さ位置の変化を示したものである。なお、各図とも、(a)は後半成形、(b)は前半後段成形における鋼板形状の変化と鋼板が持ち上がる最高高さ位置の変化を示しており、前半前段成形については、図2(a)と同じであるため省略した。また、各図とも、実線と点線は鋼板形状の変化を、破線矢印は鋼板が持ち上がる最高高さ位置を表わしている。例えば、図3(a)、図4(a)、図5(a)および図6(a)の実線は、後半成形の1回目のプレスを実施しているときの鋼板形状を示す。また、図3(b)、図4(b)、図5(b)および図6(b)の実線は、前半成形のうち後段成形の1回目のプレスを実施しているときの鋼板形状を示す。 Therefore, the inventors divided the first half forming into two steps, the former forming and the latter forming, and the relationship between the press forming order, the shape of the steel sheet, and the lifting height, the number of presses a, The case where b was 5 times was examined.
FIG. 3 shows a case where one press is performed in the first half of the former molding, and five presses are performed in the second half of the molding, and then the remaining four presses are performed in the first half of the latter half of the molding. FIG. In the case where the second press is performed twice, the second half molding is performed five times, and the remaining three presses are performed in the first half latter stage molding, FIG. 5 illustrates that the first half first stage molding is performed three times, In the case where the second half molding is performed five times and the remaining two presses are performed in the first half latter stage molding, FIG. 6 shows that the first half first stage molding is performed four times, and the second half molding is performed five times. FIG. 5 shows the change in the steel plate shape and the change in the maximum height of the steel plate in each press of the second half forming and the first half latter forming when the remaining one press is performed in the first half latter forming. In each figure, (a) shows the latter half forming, and (b) shows the change in the steel plate shape and the maximum height position in which the steel plate is lifted in the former first half forming. For the first half first forming, FIG. ) And omitted. In each figure, the solid line and the dotted line represent the change in the shape of the steel sheet, and the broken line arrow represents the maximum height position where the steel sheet is lifted. For example, the solid lines in FIGS. 3 (a), 4 (a), 5 (a) and 6 (a) indicate the shape of the steel plate when the first press of the second half forming is performed. Moreover, the solid line of FIG.3 (b), FIG.4 (b), FIG.5 (b) and FIG.6 (b) shows the steel plate shape when the 1st press of back | latter stage shaping | molding is implemented among the first half forming. Show.
図7(a)から、後半成形におけるプレスにおいて、鋼板が最も高く持ち上がるのは、前半前段成形のプレスが4回で前半後段成形のプレスが1回の場合(前半成形:4+1と表示)、次いで、前半前段成形のプレスが3回で前半後段成形のプレスが2回の場合(前半成形:3+2と表示)、次いで、前半成形を2つに分割しないで一気に5回プレスする場合(前半成形:5+0と表示)、次いで、前半前段成形のプレスが2回で前半後段成形のプレスが3回の場合(前半成形:2+3と表示)であり、最も低いのは、前半前段成形のプレスが1回で前半後段成形のプレスが4回の場合(前半成形:1+4と表示)であることがわかる。 2 to 6, it can be seen that the maximum height position where the steel sheet is lifted is changed by changing the number of presses in the first half of the former stage forming. Therefore, FIG. 7 summarizes the change of the maximum height of the steel plate in FIGS. 2 to 6 as one figure, where (a) shows the latter half forming and (b) shows the first half latter stage forming. .
From FIG. 7 (a), in the press in the second half forming, the steel plate is lifted the highest when the first half former forming press is four times and the first half latter forming press is one time (first half forming: indicated as 4 + 1). When the first half former press is 3 times and the first half latter half press is 2 times (first half molding: indicated as 3 + 2), then the first half molding is not divided into two but is pressed 5 times at a time (first half molding: 5 + 0), then the first half former press is 2 times and the first half latter press is 3 times (first half molding: indicated as 2 + 3). The lowest is the first half former press. Thus, it can be seen that the press of the former half-stage molding is four times (first half molding: indicated as 1 + 4).
また、上記説明においては、先述したように前半成形後の鋼板形状と後半成形後の鋼板形状を同じくする観点から、前半成形と後半成形のプレス回数、鋼板の送り量は同じとしているが、真円度が確保できれば変えてもよい。 As described above, in the above description, the case where the number of three-point bending presses is 5 times for the first half forming, 5 times for the second half forming, and 1 time for the final forming (11 times in total) is described as an example. The manufacturing method of a steel pipe is not limited to 11 times of press, and may be increased or decreased. However, if the number of times is reduced, the bending angle per one time increases, and accordingly, the lifting height of the steel plate increases, and the roundness after forming becomes inferior. On the other hand, when the number of times is increased, the lifting height of the steel sheet is lowered and the roundness after forming is also increased, but the productivity is lowered. Therefore, it is preferable to determine the number of presses in consideration of both advantages and disadvantages.
In the above description, as described above, from the viewpoint of making the steel plate shape after the first half forming the same as the steel plate shape after the second half forming, the number of presses in the first half forming and the second half forming and the feed amount of the steel plate are the same. It may be changed if the circularity can be secured.
なお、上記実験に用いたベンディングプレス機は、パンチ支持体の上端部が接続する駆動装置の鋼板幅方向の寸法が2300mm(パンチのセンターから片側1150mm)である。また、このプレス機は、プレス成形においてパンチが最も下降したときの、パンチ支持体上端部が接続する駆動装置の最下面と下金型上面との間の距離が1890mmである。
また、上記ベンディングプレス機を用いたプレス方法は、前半成形、後半成形ともに板幅中央から1822mmの位置から板幅中央に向って5回プレスし、最後に幅中央部を最終成形する(計11回)方法を採用し、各プレスにおける鋼板の送り量は364mm、曲げ角度は29.5度に設定した。 From a thick steel plate (strength: X100) in which end bending of 17 degrees is applied to the range of 210 mm at both width ends of the plate width: 4428 mm by a bending press method using a press machine having a strength of 100 MN, outer diameter: 1422 An experiment was conducted to manufacture a steel pipe of 4 mm × length: 12.8 m × tube thickness: 12.7 mm.
In the bending press machine used in the experiment, the dimension in the width direction of the steel plate of the driving device to which the upper end of the punch support is connected is 2300 mm (1150 mm on one side from the center of the punch). In this press machine, the distance between the lowermost surface of the driving device to which the upper end portion of the punch support is connected and the upper surface of the lower mold when the punch is lowered most in press molding is 1890 mm.
In the pressing method using the bending press machine, the first half molding and the second half molding are pressed five times from the position of 1822 mm from the center of the plate width toward the center of the plate width, and finally the center of the width is finally formed (total 11). The steel plate feed amount in each press was set to 364 mm, and the bending angle was set to 29.5 degrees.
また、各成形方法の評価は、図10に示したように、プレス機のパンチ設置部の上部に、被成形材(鋼板)が侵入するとプレス機やその付帯設備と接触を起こす領域であり、この領域への鋼板の侵入の程度で評価した。 In addition, as shown in Table 1, the five presses in the first half molding are divided into two, the first stage molding and the second stage molding. After the first half first stage molding, a predetermined number of presses within 5 times are performed, and then the second half molding. 4 types of molding methods (A to D) in which the remaining press is performed in the first half latter-stage molding, and the conventional molding method E in which the first half molding is performed at once as a reference example. Carried out.
In addition, as shown in FIG. 10, the evaluation of each forming method is an area where the material to be formed (steel plate) enters the upper part of the punch installation portion of the press machine and causes contact with the press machine and its associated equipment, The degree of penetration of the steel sheet into this region was evaluated.
これに対して、前半前段成形で鋼板幅に対する比率で0.21まで成形したB法(前半成形:2+3)の場合には、前半後段成形の1プレス目(前半成形の3プレス目)で、鋼板が侵入禁止領域に中度の侵入を起こしており、また、前半前段成形で鋼板幅に対する比率で0.41まで成形したD法(前半成形:4+1)の場合には、後半成形の4プレス目で、鋼板が侵入禁止領域に軽度の侵入を起こしているが、被加工材(鋼板)に塑性変形が生じない範囲であり、製品形状を損なうことも、また、プレス機に損傷を与えることもなかった。
さらに、前半前段成形で鋼板幅に対する比率で0.29まで成形したC法(前半成形:3+2)法の場合には、すべてのプレスにおいて、鋼板が侵入禁止領域に侵入することはない。 As shown in Table 1 and FIG. 10, in the case of the conventional method (E method) in which the ratio to the steel plate width is formed to 0.46 in the first half forming, the steel plate is prevented from entering by the second press of the second half forming. There is a large intrusion into the area, which may damage the press. Similarly, in the case of the A method (first half forming: 1 + 4) in which the ratio to the steel sheet width is formed to 0.13 in the first half first stage molding, the first press of the first half latter stage molding (the second press of the first half molding), There is a risk that the steel plate has greatly entered the intrusion prohibited area and the press machine may be damaged.
On the other hand, in the case of the B method (first half forming: 2 + 3) formed to the ratio of the steel sheet width in the first half first stage molding, the first press of the first half second stage molding (the third press of the first half molding), In the case of the D method (first half forming: 4 + 1) in which the steel sheet has caused a moderate intrusion into the intrusion-prohibited region, and the ratio to the steel sheet width is 0.41 in the first half former forming, the latter half forming 4 presses Visually, the steel plate has made a slight intrusion into the intrusion prohibited area, but it is in a range where plastic deformation does not occur in the workpiece (steel plate), and the product shape can be damaged, and the press machine can also be damaged. There was not.
Furthermore, in the case of the C method (first half forming: 3 + 2) method in which the ratio to the steel plate width is formed to 0.29 in the first half former stage forming, the steel plate does not enter the intrusion prohibited area in all the presses.
In this way, the first half molding is divided into the first and second stages, and the molding range in the first stage is set to an appropriate range, so that the material to be molded (steel plate) does not come into contact with the press or is damaged. I understand that I can do it. Therefore, by applying the present invention, it is possible to enlarge the maximum diameter that can be formed by the press machine. In addition, if it is a steel pipe with a small outer diameter, it is not necessary to apply this invention, and it cannot be overemphasized that it can fully shape | mold also by the conventional method.
Claims (4)
- 素材鋼板の一方の板幅端部から板幅中央に向かって複数回の3点曲げプレスを行う前半成形と、他方の板幅端部から板幅中央に向かって複数回の3点曲げプレスを行う後半成形と、板幅中央部を3点曲げプレスを行う最終成形とによって素材鋼板を略円筒形状に成形する鋼管の成形方法において、
前記前半成形を後半成形前に行う前段成形と後半成形後に行う後段成形とに分け、かつ、前記前段成形における成形範囲の鋼板幅に対する比を0.17超、0.46未満の範囲とすることを特徴とする鋼管の成形方法。 First half forming of a plurality of three-point bending presses from one plate width end of the material steel plate toward the center of the plate width, and a plurality of three-point bending presses from the other plate width end toward the center of the plate width. In the forming method of the steel pipe which forms the material steel plate into a substantially cylindrical shape by the latter half forming to be performed and the final forming to perform the three-point bending press on the center portion of the plate width
The former half forming is divided into a former forming performed before the latter forming and a latter forming performed after the latter forming, and the ratio of the forming range in the former forming to the steel plate width is set to a range of more than 0.17 and less than 0.46. A method of forming a steel pipe characterized by the above. - 前記前半成形の前段成形における成形範囲の鋼板幅に対する比を0.21~0.42の範囲とすることを特徴とする請求項1に記載の鋼管の成形方法。 The method for forming a steel pipe according to claim 1, wherein the ratio of the forming range to the steel plate width in the former forming of the first half forming is in the range of 0.21 to 0.42.
- 前記素材鋼板は、板幅両端部に端曲げを付与してなるものであることを特徴とする請求項1または2に記載の鋼管の成形方法。 The method for forming a steel pipe according to claim 1 or 2, wherein the material steel plate is formed by applying end bending to both ends of the plate width.
- 請求項1~3のいずれかに記載の鋼管の成形方法に用いる鋼管の成形装置であって、プレス時にパンチが最も下降したときのパンチ支持体の最上部と下金型最上部との間の距離が、製造する鋼管外径の1.4倍以下であることを特徴とする鋼管の成形装置。
A steel pipe forming apparatus for use in the method for forming a steel pipe according to any one of claims 1 to 3, wherein the punch is positioned between the uppermost part of the punch support and the uppermost part of the lower die when the punch is lowered most during pressing. A steel pipe forming apparatus characterized in that the distance is 1.4 times or less the outer diameter of the steel pipe to be manufactured.
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EP15773059.9A EP3127625B1 (en) | 2014-03-31 | 2015-03-30 | Method and apparatus for forming steel pipe using three-point bending-press forming |
RU2016142577A RU2655511C2 (en) | 2014-03-31 | 2015-03-30 | Method and device for forming steel by three-point press bending |
BR112016022005-6A BR112016022005B1 (en) | 2014-03-31 | 2015-03-30 | method of forming a steel tube and apparatus for forming a steel tube |
KR1020167026910A KR101852704B1 (en) | 2014-03-31 | 2015-03-30 | Method and apparatus for forming steel pipe using three-point bending-press forming |
CN201580016930.9A CN106132578B (en) | 2014-03-31 | 2015-03-30 | Manufacturing process and building mortion based on the stamping steel pipe of three-point bending |
SA516371949A SA516371949B1 (en) | 2014-03-31 | 2016-09-29 | Method and apparatus for forming steel pipe using three-point bending-press forming |
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CN109604375B (en) * | 2018-12-27 | 2020-05-12 | 南京工大数控科技有限公司 | Multi-station automatic detection system for bending gradient of stamped steel plate |
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JP2023019346A (en) * | 2021-07-29 | 2023-02-09 | Jfeスチール株式会社 | Circularity prediction method of steel pipe, circularity control method of steel pipe, manufacturing method of steel pipe, generation method of circularity prediction model of steel pipe, and circularity prediction device of steel pipe |
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- 2015-03-09 JP JP2015046083A patent/JP6112740B2/en active Active
- 2015-03-30 KR KR1020167026910A patent/KR101852704B1/en active IP Right Grant
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Also Published As
Publication number | Publication date |
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EP3127625A4 (en) | 2017-08-02 |
EP3127625A1 (en) | 2017-02-08 |
BR112016022005B1 (en) | 2021-02-02 |
BR112016022005A2 (en) | 2017-08-15 |
JP6112740B2 (en) | 2017-04-12 |
CN106132578A (en) | 2016-11-16 |
RU2016142577A (en) | 2018-05-03 |
JP2015199125A (en) | 2015-11-12 |
SA516371949B1 (en) | 2020-02-23 |
KR20160127119A (en) | 2016-11-02 |
RU2016142577A3 (en) | 2018-05-03 |
KR101852704B1 (en) | 2018-04-26 |
EP3127625B1 (en) | 2020-01-29 |
CN106132578B (en) | 2018-01-05 |
RU2655511C2 (en) | 2018-05-28 |
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