WO2015152107A1

WO2015152107A1 - Die for bending-press forming

Info

Publication number: WO2015152107A1
Application number: PCT/JP2015/059833
Authority: WO
Inventors: 正之堀江; 勇安原; 征哉田村; 憲司谷一
Original assignee: Ｊｆｅスチール株式会社
Priority date: 2014-03-31
Filing date: 2015-03-30
Publication date: 2015-10-08
Also published as: BR112016022887B1; EP3127624B1; SA516371950B1; JP6262166B2; EP3127624A1; RU2016138627A; RU2016138627A3; CN106132577B; RU2650468C2; CN106132577A; KR20160124848A; KR101945091B1; EP3127624A4; JP2015199126A

Abstract

[Problem] To propose a die for bending-press forming whereby the effects of bending moments are small and a high-roundness cylinder can be obtained. [Solution] In this die for bending-press forming, said die comprising a left/right pair of die blocks (1) that support a sheet material (S) at two points and a punch (2) that can move toward and away from the die blocks (1) and bends the sheet material (S) sandwiched between the die blocks (1) and the punch (2) by successively applying pressure thereto in the width direction thereof, the punch (2) comprises the following: a punch head (2a) that has a working surface (K) that directly contacts the sheet material (S) and applies pressure thereto so as to give the sheet material (S) a concave shape; and a punch support (2b) that is attached to the punch head (2a) so as to be held thereby and supports said punch head (2a). The center (O) of the working surface (K) of the punch head (2a) coincides with the central axis (q) of the punch support (2b), and the shape of said working surface (K) is a non-uniform circular arc, the radius thereof in the widthwise middle thereof being the maximum radius thereof.

Description

Bending press mold

In the present invention, a large-diameter and thick-walled steel pipe used for, for example, a line pipe or the like is efficiently processed by sequentially pressing a plate material along its feeding direction by a three-point bending press. The present invention relates to a bending press molding die suitable for manufacturing.

As a technology for manufacturing large diameter and thick steel pipes used for line pipes, etc., a steel plate having a predetermined length, width and thickness is pressed into a U shape and then into an O shape. A so-called UOE molding technique is widely used in which after press forming, the end portion is butt-joined by welding to form a steel pipe, and the diameter is expanded (so-called pipe expansion) in order to further increase the roundness.

However, in the above UOE forming technology, a large press machine has to be used because a high pressing pressure is required in the process of pressing the steel sheet into a U shape or an O shape.

Therefore, recently, in manufacturing this type of steel pipe, a technique for reducing the press pressure has been studied.

As prior art in this regard, the end of the steel sheet in the width direction is pre-bent (end bending), then the steel sheet is formed into a substantially circular shape by a plurality of three-point bending presses, and the shape is further corrected. Bending press forming technology to make steel pipes has been put into practical use.

FIG. 9 is a view showing an example of an embodiment in the case of performing such bending press molding. Reference numeral 101 in the figure denotes a die disposed in the conveyance path of the plate material S. The die 101 is composed of a pair of left and right rod-

like members

101a and 101b that support the plate material S at two locations along the conveying direction, and the mutual distance e can be changed according to the size of the steel pipe to be formed. It has become. However, the mutual interval e is not changed in the process of manufacturing a single open tube by press-molding one sheet material S.

Numeral 102 denotes a punch that can be moved in the direction of approaching or separating from the die 101. The punch 102 is connected to a punch tip portion 102a having a downward convex processing surface K that is in direct contact with the plate material S and presses the plate material S into a concave shape, and a back surface of the punch tip portion 102a. It consists of a punch support 102b that supports Usually, the maximum width of the punch tip 102a is equal to the width (thickness) of the punch support 102b. Reference numeral 103 denotes a roller that forms a conveyance path for the plate material S.

In processing using the above three-point bending press, it is common to empirically determine the number of processing and the tool to be used (particularly the shape) taking into account the load and product shape during processing (for example, the shape) The processing width of the tool is 120mm, the number of processing is about 50-60 times).

By the way, in this bending method, the number of times of processing increases and it is difficult to perform efficient manufacturing. For example, Patent Document 1 discloses that the width of the steel plate is determined in press forming in the width direction of the steel plate. The straight part of the desired length remains at both end parts in the direction and the specific part in the middle, and the straight part is bent as an arc part, and the seam part is welded to form a semi-formed round steel pipe A method has been proposed in which the entire shape of the semi-formed round steel pipe is heated, and then the shape is adjusted by hot forming through a plurality of forming rolls having a semi-circular shape corresponding to the final radius.

However, in the one disclosed in Patent Document 1, the molded body after press molding has a shape close to a quadrangle, and it is indispensable to separately provide a process (hot) for correcting the shape. If the consumption of heat energy for heating is included, there is a problem that the manufacturing cost is significantly increased.

In addition, this method may impair the properties when a plate material manufactured through a thermomechanical process is used as an original plate in order to combine strength, toughness, and weldability.

On the other hand, Patent Document 2 discloses a three-point bending press while relaxing stress acting on a connecting portion between a punch that functions as an upper tool and a bending board (corresponding to the punch support body) that supports the punch. A method for reducing the number of processing has been proposed.

According to the above-mentioned Patent Document 2, since the processing width of the punch is wider than the width of the bending board, it is possible to reduce the number of times of processing in the three-point bending press as compared with the punch as shown in FIG. . In addition, since the punch is rotatably attached to the bending board, the bending board has no effect other than a small bending moment caused by the friction of the rotating part, reducing the load on the equipment. There are advantages to being. However, since the rotation support part is smaller than the width of the bending board, there is a concern that a large surface pressure acts on the part, causing wear and deformation of the rotation support part, and the rotation function is maintained early. It may not be possible.

JP 2005-324255 A JP 2004-82219 A

As described above, in the prior art, it is not easy to simply widen the working width of the punch used in bending press molding, and the connecting portion between the punch tip and the punch support is excessively widened while widening the punch working width. In order to prevent an excessive load from being applied, it is useful to sufficiently increase the width (thickness) of the punch support.

However, in recent years, it has been required to reduce the width (thickness) of the punch support of the punch used in bending press molding from the viewpoint of improving accuracy in the process after bending press molding.

In addition, when forming a tubular body by forming a plate material into a cylindrical shape by bending press molding, even if the tubular body is extracted along the longitudinal direction when the tubular body that is the molding material is removed from the punch, In principle, the interval between the plate ends facing each other in the tube cannot be made smaller than the width (thickness) of the punch support.

In such a tube body in which the plate material is formed into a cylindrical shape and the plate end portions facing each other are not welded and have a gap (hereinafter, such a tube body is also referred to as an open tube), the plate end portions facing each other ( Hereinafter, when welding such a portion is also referred to as a seam portion, it is necessary to apply a force from the outside of the tube body to deform the tube body, and abut the plate end portions facing each other to eliminate the gap. Here, in bending press molding, the smaller the gap at the plate end portion, the smaller the force required to abut the plate end portions with each other, and the less likely it is to have a shape defect such as a decrease in roundness. As described above, in bending press molding, there is an increasing demand for a technique that suppresses an increase in the width (thickness) of the punch support as much as possible while widening the processing width of the punch.

Therefore, an object of the present invention is to efficiently perform bending without causing wear or deformation of a processing tool or deteriorating product quality when manufacturing a steel pipe from a plate material by a three-point bending press. The company is proposing a mold for bending press molding.

The present invention is arranged at intervals along the feeding direction of the plate material, is a die that supports the plate material at two locations, is movable in the direction of approaching and separating from the die, and is supported by the die. A bending press molding die including a punch for bending the plate material by sequentially pressing the plate material in the feeding direction, and the punch directly contacts the plate material and presses the plate material A punch tip and a punch support that is connected and held to the back of the punch tip and supports the punch tip. The punch tip has a processing center that matches the axis of the punch support. A bending press molding die having a machining surface formed by a non-uniform arc having a maximum radius in the central region in the width direction.

In the bending press molding die having the above-described configuration,
1) The non-uniform arc is a continuous arc or a discontinuous arc,
2) The non-uniform arc consists of an involute curve,
3) In the case where the non-uniform arc is composed of a continuous arc or a discontinuous arc, the continuous arc or the discontinuous arc has a radius corresponding to the inner diameter of the cylindrical body to be machined, and borders the machining center. And a main arc having the same processing length (contact length) on the left and right sides, and a sub-arc having a radius smaller than the main arc connected to the width edge of the main arc. Among the circular arcs, the arc that mainly contributes to the bending process has a machining length less than 0.90 times the feed amount of the plate material. 5) In the continuous arc and the discontinuous arc, the main arc is the feed amount of the plate material. Having a machining length of less than 0.90 times;
Is preferable as a specific means for solving the problems of the present invention.

According to the bending press molding die of the present invention having the above-described configuration, the punch tip has a processing center that matches the axial center of the punch support, and the radius at the center in the width direction is the maximum radius. Since the machined surface made of a non-uniform arc is provided, even if the bending range of the plate material is increased, the width end of the machined surface does not come into strong contact with the plate material, causing punch deformation or damage. Generation of such an excessive bending moment can be suppressed, and a wider plate material can be processed at a time than before, so that a steel pipe having a high roundness can be obtained with a small number of processing operations. In addition, a process for heating the plate material is not necessary, and the characteristics such as strength, toughness and weldability obtained in the plate material (original plate) manufacturing process can be maintained as they are.

Further, according to the bending press molding die according to the present invention, the non-uniform arc is a continuous arc or a discontinuous arc combining at least two arcs having different radii. The width end does not come into strong contact with the plate material. For this reason, it is possible to avoid an excessive bending moment that causes deformation and damage of the punch. Further, the processed surface can be formed relatively easily.

Further, according to the bending press molding die having the above-described configuration, the punched surface can be easily formed by forming the non-uniform arc with an involute curve.

Further, according to the bending press molding die of the present invention, continuous arcs and discontinuous arcs have radii corresponding to the inner diameters of the steel pipes to be machined, and the left and right machining lengths are equivalent to the machining center. And a sub-arc having a radius smaller than the radius of the main arc and connected to the width end edge of the main arc. It is possible to reduce the unbalance of the force acting on the punch by reducing the difference in the distance from the contact start point to the punch center and the punch tip and support the punch while ensuring a wide punch processing width. It can be avoided that an extreme load is applied to the connecting portion with the body.

According to the bending press molding die of the present invention having the above-described configuration, the processing length of the region in which the arc that mainly contributes to bending is formed on the processing surface on which the non-uniform arc is formed is By setting the feed amount to less than 0.90 times, an excessive bending moment is not generated in the punch, so that the life of the punch can be extended and stable bending can be performed over a long period of time. The roundness of can be increased. In particular, when the non-uniform arc is a continuous arc or a discontinuous arc, and the continuous arc or the discontinuous arc is constituted by a main arc and a sub-arc, the main arc mainly contributes to bending. Therefore, an excessive bending moment can be prevented from occurring by setting the processing length of the region where the main arc is formed to less than 0.90 times the feed amount of the plate.

FIG. 1 is a view showing an embodiment of a bending press molding die according to the present invention. FIG. 2 is a diagram schematically showing a deformed state of the plate material when pressed using the bending press molding die shown in FIG. 3 (a) to 3 (c) are diagrams showing another embodiment of a bending press molding die. FIG. 4 is a diagram showing a bending process by bending press molding. FIG. 5 is a diagram schematically showing a deformation state of the plate material when bending press molding is performed using a punch having a uniform arc. FIG. 6 is an explanatory diagram of the processing length n _i that contributes to the bending of the mold. FIG. 7 is a diagram showing specific dimensions of the punch used in the example. (A) is the figure which showed the dial gauge used when evaluating the local roundness of a steel pipe, (b) is the figure which showed the measuring point of local roundness. It is the figure which showed an example of embodiment in the case of performing bending press molding according to the conventional method.

Hereinafter, the present invention will be described more specifically with reference to the drawings.
FIG. 1 is a view showing an embodiment of a bending press molding die according to the present invention.

Numeral 1 in the drawing is a die arranged in the conveying path of the plate material S. The die 1 is composed of a pair of left and right rod-like members 1a and 1b that support the plate material S at two locations along the feeding direction, and the mutual distance e can be changed according to the size of the steel pipe to be formed. It is like that. However, the mutual interval e is not changed in the process of manufacturing a single open tube by press-molding one sheet material S.

Numeral 2 is a punch that is movable in the direction of approaching and separating from the die 1. The punch 2 is connected to the punch tip portion 2a having a downwardly convex machining surface K that directly contacts the plate material S and presses the plate material in a concave shape, and the back surface of the punch tip portion 2a, and supports the punch tip portion 2a. The punch support 2b is provided. Reference numeral 3 denotes a roller that forms a conveying path for the plate material S.

Although the specific structure of the punch support 2b of the punch 2 is not shown, its upper end is connected to driving means such as a hydraulic cylinder, and the driving means applies a pressing force to the punch tip 2a. It can be granted.

The width (thickness) of the punch support 2b is appropriately designed according to the plate thickness / strength of the plate material S, which is a material to be formed, and the shape of the tube to be formed. Moreover, since the punch support body 2b may contact the edge part of the board | plate material S, the replaceable wear plate can be provided in the surface of the punch support body 2b. The wear plate is preferable because it can be used for a long time without wearing the punch support 2b by appropriately replacing it.

Further, as shown in FIG. 2, the punch tip 2a of the punch 2 has a machining center O that matches the axis q of the punch support 2b, and is provided at the tip. On the processing surface K, a non-uniform arc having a radius r ₁ in the center region in the width direction as a maximum radius (other portions have a radius r ₂ smaller than the radius r ₁ ) is formed.

Here, the non-uniform arc defined in the present invention is a combination of at least two arcs having different radii as shown in FIGS. 3A to 3C, that is, the machining center O. And an arc having a radius r ₁ (hereinafter referred to as a main arc K ₁ ) and an arc having a radius r ₂ smaller than the main arc K ₁ (hereinafter referred to as a sub-arc K ₂ ). It shall be said to be done. 3, is a major arc K ₁ as having a common tangent at a connection point of the secondary arc K ₂ (main tangent angle of the tangent of the auxiliary arc K ₂ arc K ₁ is 0 ° (a) (B) is a case where the tangent of the main arc K _{1 and} the tangent of the sub-arc K ₂ are connected at an angle (the angle is not 0 °), and (c) is the main arc K _1. the tangent and the angle of the tangent of the auxiliary arc K ₂ be one is a 0 ° lead via a step d, the following an arc form as shown (a), the as continuous arcs (such involute curve In addition, an arc having a shape as shown in (b) and (c) is hereinafter referred to as a discontinuous arc. The discontinuous arc includes those in which the radius of the arc gradually changes.

As described above, the punch 2 basically includes a punch tip 2a and a punch support 2b, but is not shown between the punch tip 2a and the punch support 2b. A spacer can be interposed. By interposing a spacer, for example, when the attachment angle of the punch tip 2a to the punch support 2b is finely adjusted, the attachment angle can be adjusted only by adjusting the shape of the spacer instead of the punch support 2b itself. Can be adjusted to an appropriate angle. When the punch tip 2a is divided in the longitudinal direction of the die 1, the punch tip 2a is stored by holding a plurality of divided punch tips 2a with a single spacer. In addition, the handling efficiency when the punch tip 2a is mounted on the punch support 2b can be improved. Because of the advantages as described above, it is preferable to interpose a spacer (not shown) between the punch tip 2a and the punch support 2b.

In order to bend the plate material S by a bending press using the mold having the above-described configuration, the plate material S is placed on the die 1 and the plate material S is intermittently fed at a predetermined feed amount. However, as shown in FIG. 4, the plate material S may be sequentially subjected to three-point bending with the punch 2 from the edge in the width direction toward the center on both the left and right sides. Note that FIG. 4 shows the plate material S that has been subjected to end bending (described later) from the top to the bottom of the left row, then from the top to the bottom of the center row, and from the top to the bottom of the right row 4 is a diagram showing a process of forming an open pipe as shown in the rightmost bottom view by performing bending and feeding of the plate material S, and an arrow attached to the plate material S or the punch 2 in FIG. Indicates the moving direction of the plate material S or the punch 2 in each step.

By the way, when the plate material S is bent in the manner described above (when pressed), the plate material S comes into contact with the die 1 in a state where the plate material S is inclined, and the processing center O of the punch tip portion 2a is used as a reference. If it does, this board | plate material S will deform | transform in the left-right asymmetrical state.

When the bending of the plate material S is advanced in such a state, the plate material S is more than the center in the width direction of the punch 2 (processing center O) in order to maintain the contact state between the punch 2 and the die 1. As shown in FIG. 5, the contact range (bending range) where the punch 2 comes into contact with the plate material S is not formed as compared with the pre-formed side. Widen on the side.

Since the punch 2 receives a forming reaction force at both ends of the above-described contact range, a difference in distance (L ₃ , L ₄ ) between the center of the punch 2 in the width direction (processing center O) and both ends of the contact range is obtained. When this occurs, a bending moment M (= P (L ₃ −L ₄ )) acts on the connecting portion between the punch tip 2a and the punch support 2b. In particular, in a three-point bending process using a punch having a machining surface made of a single arc, an excessive bending moment acts, which causes deformation or damage to the punch tip 2a and the punch support 2b. It is feared that it causes.

Bending press mold of the present invention, as shown in FIG. 2, the processed surface K has become a non-uniform arcuate, moreover, since the sub-arc K ₂ smaller radius than the radius of the main arcuate K ₁ The asymmetric range can be made narrower than that of a punch having a single processing surface, and therefore the load in the width end region of the punch 2 becomes extremely large even if the processing of the plate S is progressing. As a result, it is possible to suppress the occurrence of an excessive bending moment.

In the present invention, in order to obtain a high steel pipe roundness by bending press forming, the main arc K ₁ formed on the processed surface K is assumed to have the machining center О contact the left and right equivalent to the starting point length .

The main arc K ₁ and the auxiliary arc K ₂ are, although continuing arcs was that constituted by discontinuous circular arc, the number of arcs is not limited particularly.

Further, the length (peripheral length) of the processed surface K is determined by the size of the steel pipe to be processed and the number of times of pressing, but the processed length of the region of the processed surface K formed mainly by an arc that contributes to bending. Is less than 0.90 times the feed amount (feed length) of the plate material (mainly contributing to the bending process) in order to reduce the bending moment generated in the punch 2 and reduce the number of pressings to realize an efficient bending process. the processing length of an arc is formed regions and n _i, when the feed amount of the sheet material S was [delta], the ratio of the feed amount [delta] of the working length n _i and sheet S (n _i / [delta]) is (Less than 0.90 times). A working surface K main arc K _1, In the composed punch 2 from the sub-arc K _2, since that would main arc K ₁ contributes primarily bending, formed in the main arc K ₁ region The processing length is set to less than 0.90 times the plate feed amount δ.

Here, the primarily bent length n _i contributing to the machining arc is formed regions, as shown in FIG. 6, the bending the target around the processing center O in processing surface K of the punch 2 molding When the amount (bending angle per rotation) θ _i is set, it means the length (arc length) on the processing surface K corresponding to the target range of the bending amount θ _i. . Note that the target bending forming amount θ _i is that when the number of times of processing is N, the plate material to be processed is bent into a 360 ° pipe shape together with end bending (360 ° −2 × end bending). Angle) / N is a measure of the amount of bending performed per time.

In the bending press using the punch 2 of the present invention, the number of times of processing N is usually 3 times or more, so the standard of the bending amount per time is a value calculated when the end bending angle is assumed to be 0 °. 120 ° is sufficient. Therefore, the amount of bending on the processed surface K of the punch 2 can be 120 ° or less (corresponding to 60 ° or less on one side with respect to the processing center O of the punch 2), and smaller 90 ° or less (processing of the punch 2). It may be equivalent to 45 ° or less on one side with respect to the center O).

In general, when a plate material is formed into a tubular shape by bending press molding, an end bending process (also referred to as crimping process) is applied to the plate width end of the plate material prior to bending press molding. This is performed in order to ensure high roundness at the plate width end portion, which is relatively difficult to bend as compared with the case where bending processing is performed on the center portion of the plate width by bending press molding. Then, since it is formed into a pipe shape by bending 360 ° together with the subsequent bending press forming, bending forming is applied except for the portion applied by end bending in bending press forming. The bending forming amount (angle) θ _i per time in the bending press is (360 ° −2 × end bending angle) / N, and the range in which bending per time is given is the feed amount (feed length). Is). In other words, the plate material is formed into a pipe shape by applying a bending of the bending forming amount θ _i for each feeding amount.

At this time, if the plate material is along the processed surface K of the punch 2, the shape in the range of the bending forming amount (center angle) θ _i is transferred onto the punch 2 to be the shape after the bending press. As the length (peripheral length (or arc length)) along the processing surface K of the section of the bending forming amount θ _i is made closer to the feed amount of the plate material, the portion to which the curvature is given becomes wider, and the high roundness Can be secured. However, when the bending processing range is widened, the position where the forming reaction force (processing reaction force) is received becomes farther from the processing center O of the processing surface K of the punch 2, and the bending at the connecting portion between the punch support 2b and the punch tip 2a is performed. There is a problem that the moment increases. To alleviate such a problem, in the present invention, it mainly bending work length n _i contributing to the machining arc is formed regions, and 0.90 times less than the feed amount of the sheet material (length) It is what.

Further, when the plate material S is bent with the punch 2 having a radius smaller than the radius of the product, the curvature radius of the bent portion of the plate material S is also reduced. In this case, since a bent part having a smaller radius of curvature than that of the other part is formed locally on the tubular body that is the object to be molded, its shape is inferior when it remains in the product as it is. Secondary arcs K ₂ of radius of the processing surface K, because the main arc K ₁ smaller than the radius, it is necessary to pay attention to the occurrence of such a problem. Therefore, bending range of the sub arc K ₂ is preferably set to 15 ° or less at the center angle of the sub arc K _2,

In addition, if the length of the processed surface that comes into contact with the plate material is shortened, there is a risk that roundness may be lost due to an increase in the number of parts where curvature is not given (that is, flat). the thickness is preferably set working length of the area where the mainly curved arc contributes to machining is formed in accordance with the dimensions) (distance) n _i appropriately.

Nine steel plates (steel type: API grade. X80) having a dimension along the feeding direction of the plate material S of 3713 mm, a plate thickness of 25.4 mm, and a tensile strength of 745 to 757 MPa are prepared, and each steel plate is formed by a die having a curvature radius of 380 mm. End bending was performed so that both ends of the film had an angle of 16.9 degrees over a range of 215 mm.

Subsequently, with the position of 1492 mm on one side from the center of the steel sheet (the center of the dimension along the feeding direction) as the processing start point, the feed pitch is 298 mm / time, the bending forming amount is 29.6 ° / time, and the number of presses is 5 times. Originally, three-point bending was performed from both the left and right sides toward the center of the steel plate.

And about the steel plate which gave the 3-point bending process, after performing the 3-point bending process once in the center (a total of 11 bending processes) and making the space | interval of the butt | matching part of both ends of a steel plate 125mm, the site | part Were welded to produce a steel pipe having an outer diameter of 1219 mm, and the quality of the obtained steel pipe and the stress acting on the punch support supporting the punch tip were investigated. The results are shown in Table 1 together with the results when bending is performed using the punch 2 having a machining surface made of a single arc.

In this bending process, a die having a radius of 75 mm at the tip and a mutual distance e (distance between the centers) of the rod-shaped members 1a and 1b was set to 550 mm. Further, a punch tip having a width of 400 mm is used, and as a punch support for supporting the punch, as shown in FIG. 7, the width (thickness) of the main body is 100 mm, and the punch tip is attached to the tip. A strain gage is attached to the end of R having a radius of 50 mm (starting portion of R) provided at a connecting portion between the main body portion and the receiving portion using a fixing and holding portion having a width of 400 mm. Thus, the stress acting on the punch support 2b was measured.

Further, in the items of Table 1, the shape of the machined surface is a continuous arc. The main arc and the sub-arc are located at an angle of 15 ° from the machining center O of the punch tip, and the tangent of the main arc and the tangent of the sub-arc This is a case where bending is performed using a punch having a processing surface connected with an angle of 0 °. The form of the processed surface is involute is a case where bending is performed using a punch having a processed surface whose radius gradually decreases as the distance from the processing center O of the punch tip portion increases due to the involute curve. In the case of this involute, the radius of the main arc is the value of the radius at the processing center O (that is, the maximum value of the radius), and the radius of the sub-arc is the bending amount θ _i : 29.6 from the processing center O. A position at a distance of ½ °, that is, a minimum value of a radius of a range that mainly contributes to bending is shown. Furthermore, when the shape of the machining surface is a discontinuous arc, the angle formed between the tangent line of the main arc and the tangent line of the sub arc is such that the main arc and the sub arc are 15 ° from the machining center O of the punch tip 2a. This is a case where bending is performed using a punch having a processing surface connected with a difference of 6 °.

Further, in the ratio of the stress acting on the punch support to the fatigue limit stress in Table 1, the stress acting on the punch support indicates the largest value among eleven bending operations. However, what should be taken into consideration is how much the stress acting on the punch support is in relation to the fatigue limit stress. Therefore, in Table 1, the stress acting on the punch support is represented by the number of 2 × 10 ⁶ stress repetitions in the “Japanese Steel Structure Fatigue Design Guideline” for the punch support. The value divided by the basic allowable stress range, that is, the ratio of the stress acting on the punch support to the basic allowable stress range is shown.

The evaluation of the punch is that the stress acting on the punch support is less than the fatigue limit stress, that is, the ratio of the stress acting on the punch support to the fatigue limit stress is less than 1 (excellent), Those having a ratio of 1.25 or less are indicated by ◯ (possible) and those having a ratio of 1.25 or less are indicated by × (impossible). Here, the stress ratio 1.25 at which the number of stress repetitions is 1 × 10 ⁶ times or more was set as the threshold value. If it is less than this threshold value, a repeated stress of 10 times per pipe (the last eleventh time is almost symmetrical and the stress due to bending hardly acts and does not affect the fatigue life), so 1 × 10 ^five (for standard 40ft long, 1219Km equivalent) can withstand the manufacture of pipes, no practical problem.

Furthermore, in Table 1, the evaluation of the steel pipe was conducted for local roundness. The local roundness refers to, for example, a dial gauge 4 having a pair of

legs

4a and 4b having a distance D between legs as shown in FIG. 8A, and the legs of the

legs

4a and 4b. The ends 4c and 4d are brought into contact with the peripheral surface of the obtained steel pipe, and a probe (not shown) provided at the tip of the spindle 4e is further brought into contact with the peripheral surface of the steel pipe so that the virtual shape that is the target shape of the steel pipe is obtained. It is measured by reading the radial displacement from the perfect circle, and the smaller the value, the closer to the perfect circle. In this embodiment, it becomes an evaluation index of the variation in shape between the portion hit by the punch or die and the portion not hit by the punch or die. Here, using a dial gauge having a leg distance D of 150 mm, the local roundness as shown in FIG. 8B is measured along the circumferential direction of the peripheral surface of the steel pipe, and the measured local roundness is measured. The value of API-2 API of API-2B, which is a typical standard for steel pipes, is less than 2.0mm, and the value of API-5L is less than 3.2mm. (Good), those exceeding the value are shown in Table 1 as x (impossible).

As is apparent from Table 1, punch No. suitable for the present invention In A to H, the ratio of stress applied to the punch support during bending was 1.25 or less, and no deformation or damage of the punch was observed. In addition, Punch Nо. It was confirmed that the steel pipe formed by the punches A to H had a local roundness of 2.3 mm or less and sufficiently satisfied the API standard.

In particular, in the case where the processed surface of the punch tip is formed by a continuous arc (No. A, B, C, E, F), the local roundness of the steel pipe is 2.0 mm or less, and the API standard Among them, the strict 2B standard was satisfied, and it became clear that a steel pipe with good quality could be formed without adding an extra step.

In addition, when a continuous arc is applied to the processed surface of the punch tip, the punch No. with the smallest radius of the secondary arc is used. In the case of A, the stress ratio at the joint was the smallest, 0.87, and it was found that such a punch support can be used semipermanently.

In contrast, predominantly bending length of the region contributing to the machining _{(n i)} and punch ratio of the feed amount of the sheet material _{(δ) (n i / δ} ) is 0.90 Nо. In I, even when a non-uniform arc is used, the ratio of stress applied to the punch support is as large as 1.30, and there is a concern about deformation or damage of the punch.

Furthermore, in bending using a punch having a punch tip portion having a machining surface made of a single circular arc, a punch N.D. having a machining surface having a radius of 480 mm. When J is applied, the ratio of stress applied to the punch support becomes high and there is a concern about deformation or damage of the punch. It has been found that when K and L are applied, the local roundness of the steel pipe tends to deteriorate.

ADVANTAGE OF THE INVENTION According to the present invention, a bending press molding die capable of stably and efficiently forming a steel pipe having a high roundness over a long period of time is suppressed from affecting the deformation and damage of the punch due to the occurrence of an excessive bending moment. Can be provided.

DESCRIPTION OF SYMBOLS 1,101 Die 1a, 101a Bar-shaped

member

1b, 101b Bar-shaped

member

2, 102

Punch

2a, 102a

Punch tip part

2b, 102b

Punch support body

3, 103 Roller 4 Dial gauge

4a Leg part

4b Leg part

4c Leg end

4d Leg end 4e Spindle S Plate material e Mutual distance K ₁ Main arc K ₂ Secondary arc r ₁ Radius r ₂ radius O Machining center q Press axis

Claims

A die that is arranged at intervals along the feeding direction of the plate material, supports the plate material at two locations, is movable in a direction approaching and separating from the die, and is supported by the die. A bending press molding die provided with a punch that sequentially presses along a feeding direction and performs bending,
The punch includes a punch tip that directly contacts the plate and presses the plate, and a punch support that is connected to the back of the punch tip and supports the punch tip.
The punch tip has a machining surface formed by a non-uniform arc having a machining center that matches the axis of the punch support and having a maximum radius in the central region in the width direction. Bending press molding die characterized by.
2. The bending press molding die according to claim 1, wherein the non-uniform arc is a continuous arc or a discontinuous arc in which at least two arcs having different radii are combined.
The bending press molding die according to claim 1, wherein the non-uniform arc comprises an involute curve.
The continuous arc or the discontinuous arc has a radius corresponding to the inner diameter of the steel pipe to be machined, a main arc having the same machining length on the left and right with respect to the machining center, and a width edge of the main arc 3. The bending press molding die according to claim 2, wherein the bending press molding die comprises a sub-arc having a radius smaller than the connected radius.
The region of the non-uniform arc in which an arc that mainly contributes to bending is formed has a machining length that is less than 0.90 times the feed amount of the plate material. The bending press molding die described in 1.
5. The bending press molding according to claim 4, wherein a region of the continuous arc or the discontinuous arc in which a main arc is formed has a processing length of less than 0.90 times the feed amount of the plate material. Mold.