WO2015151618A1 - Disk brake - Google Patents

Disk brake Download PDF

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Publication number
WO2015151618A1
WO2015151618A1 PCT/JP2015/054442 JP2015054442W WO2015151618A1 WO 2015151618 A1 WO2015151618 A1 WO 2015151618A1 JP 2015054442 W JP2015054442 W JP 2015054442W WO 2015151618 A1 WO2015151618 A1 WO 2015151618A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotating member
piston
clutch
cylinder
ball screw
Prior art date
Application number
PCT/JP2015/054442
Other languages
French (fr)
Japanese (ja)
Inventor
鶴見 理
Original Assignee
日立オートモティブシステムズ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日立オートモティブシステムズ株式会社 filed Critical 日立オートモティブシステムズ株式会社
Priority to JP2016511437A priority Critical patent/JP6188922B2/en
Publication of WO2015151618A1 publication Critical patent/WO2015151618A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/06Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
    • F16D41/064Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls
    • F16D41/066Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls all members having the same size and only one of the two surfaces being cylindrical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/06Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
    • F16D41/064Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls
    • F16D41/066Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls all members having the same size and only one of the two surfaces being cylindrical
    • F16D2041/0665Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls all members having the same size and only one of the two surfaces being cylindrical characterised by there being no cage other than the inner and outer race for distributing the intermediate members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/20Mechanical mechanisms converting rotation to linear movement or vice versa
    • F16D2125/34Mechanical mechanisms converting rotation to linear movement or vice versa acting in the direction of the axis of rotation
    • F16D2125/40Screw-and-nut
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/44Mechanical mechanisms transmitting rotation
    • F16D2125/46Rotating members in mutual engagement
    • F16D2125/50Rotating members in mutual engagement with parallel non-stationary axes, e.g. planetary gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2127/00Auxiliary mechanisms
    • F16D2127/001Auxiliary mechanisms for automatic or self-acting brake operation
    • F16D2127/004Auxiliary mechanisms for automatic or self-acting brake operation direction-responsive

Definitions

  • the present invention relates to a disc brake used for braking a vehicle.
  • Patent Document 1 includes a force transmission conversion mechanism that converts a rotational force of an electric motor into linear motion and presses a brake member against a braked member, and the force transmission conversion mechanism receives a rotational force from the electric motor.
  • a clutch mechanism is provided between the second rotating body and the non-rotating body. The rotational force of the electric motor is transmitted to the second rotating body via the first rotating body, and when the electric motor is stopped, the rotation of the second rotating body by the braking reaction force from the brake member is restricted.
  • an electric brake configured to release the restriction is disclosed.
  • an object of the present invention is to hold the braking position while suppressing an increase in the weight of the disc brake.
  • a disc brake according to the present invention includes a pair of pads facing each other so as to sandwich a rotor that rotates together with a rotating part of a vehicle, and a piston that presses one of the pair of pads against the rotor.
  • a disc brake comprising a caliper body having a cylinder in which the piston is movably disposed, and a brake holding mechanism for propelling the piston by an electric motor to hold the pair of pads at a braking position, The brake holding mechanism engages with a rotating member to which the rotational force of the electric motor is transmitted to one end side penetrating the bottom wall of the cylinder and the other end side of the rotating member.
  • a clutch mechanism that rotates the bottomed cylindrical member in the same direction only when the rotating member rotates in one direction, and the piston is moved by the rotational drive of the electric motor.
  • the bottomed cylindrical member After pressing against the pad, the bottomed cylindrical member is held between the annular plate portion and the bottom wall of the cylinder in a non-rotatable state by the reaction force applied to the rotating member, and the rotation by the clutch mechanism portion. The rotation of the member in the return direction of the piston is restricted.
  • the disc brake of the present invention it is possible to hold the braking position while suppressing an increase in weight.
  • Sectional drawing which shows a disc brake is a cross-sectional view taken along line AA in FIG. 2. Sectional drawing which follows the BB line of FIG.
  • the disc brake 1 includes a pair of inner brake pads 2 and an outer brake pad 3 disposed on both sides in the axial direction with a disc rotor D attached to a rotating portion of a vehicle interposed therebetween. , And caliper 4.
  • the disc brake 1 is configured as a caliper floating type.
  • the pair of inner brake pad 2, outer brake pad 3, and caliper 4 are supported by a bracket 5 fixed to a non-rotating portion (not shown) such as a knuckle of a vehicle so as to be movable in the axial direction of the disk rotor D.
  • a non-rotating portion not shown
  • the caliper body 10 that is the main body of the caliper 4 includes a cylinder portion 11 that is disposed on the base end side facing the inner brake pad 2 on the vehicle inner side, and an outer brake pad 3 on the vehicle outer side. And a claw portion 12 that is disposed on the tip side facing the.
  • the cylinder portion 11 is formed with a bottomed cylinder 20 that is closed by a bottom wall 19 having an opening portion 21 on the inner brake pad 2 side and a hole portion 18 on the opposite side.
  • the inside of the cylinder 20 includes a small diameter opening 20a provided on the bottom wall 19 side and a large diameter opening 20b provided on the opening 21 side.
  • the cylinder 20 is provided with a piston seal 22 on the inner peripheral surface on the opening 21 side.
  • the bottom wall 19 side of the cylinder 20 will be described as one end side, and the opening 21 side of the cylinder 20 will be described as the other end side.
  • the piston 23 is formed in a bottomed cup shape including a bottom portion 24 and a cylindrical portion 25.
  • the inside of the cylindrical portion 25 includes a small diameter portion 25a formed on one end side and a large diameter portion 25b formed on the other end side.
  • a nut member 45 of the ball screw mechanism 43 is disposed in the large diameter portion 25b so as to be movable in the axial direction and immovable in the rotational direction.
  • the piston 23 is accommodated in the large-diameter opening 20b of the cylinder 20 so as to be opposed to the inner brake pad 2 so as to face the inner brake pad 2 so as to be movable in the axial direction in contact with the piston seal 22.
  • a hydraulic chamber 26 defined by a piston seal 22 is formed between the piston 23 and the bottom wall 19 of the cylinder 20.
  • the fluid pressure chamber 26 is supplied with fluid pressure from a fluid pressure source (not shown) such as a master cylinder or a fluid pressure control unit through a port (not shown) provided in the cylinder portion 11.
  • the piston 23 has a recess 27 formed on the outer peripheral side of the bottom 24 facing the inner brake pad 2.
  • a concave portion 27 provided in the bottom portion 24 and a convex portion 28 formed on the back surface of the inner brake pad 2 are engaged. With this engagement, the piston 23 rotates relative to the cylinder 20 and eventually the caliper body 10. It becomes impossible.
  • a dust boot 29 is interposed between the bottom 24 of the piston 23 and the cylinder 20 to prevent foreign matter from entering the cylinder 20.
  • a housing 30 is airtightly attached to the bottom wall 19 side of the cylinder 20 of the caliper body 10.
  • the housing 30 is formed so as to accommodate a motor 32 that is an example of an electric motor arranged so as to be aligned with the caliper body 10. That is, the housing 30 is formed so as to cover the outer periphery of the bottom wall 19 of the cylinder 20, and is integrally formed so as to be aligned with the first housing 33 that houses a planetary gear reduction mechanism 41 and the like that will be described later. It is comprised from the 2nd housing 34 which accommodates the motor 32.
  • the first housing 33 is provided with an opening 33a through which a cylindrical portion 67 on one end side of a ball screw 44 of a ball screw mechanism 43 described later is inserted.
  • a cover 35 is hermetically attached to one end openings of the first housing 33 and the second housing 34 of the housing 30.
  • the first housing 33 and the second housing 34 and the cover 35 are hermetically sealed by welding or adhesive bonding.
  • a seal member made of an elastic body such as rubber may be sandwiched between the housing 30 and the cover 35 to join the housing 30 and the cover 35.
  • the caliper body 10 includes a piston propulsion holding mechanism 39 that moves the piston 23 by the rotational drive of the motor 32 and holds the piston 23 at its braking position, and a flat-tooth multistage reduction mechanism that increases the rotation by the motor 32. 40 and a planetary gear speed reduction mechanism 41.
  • the piston propulsion holding mechanism 39 has a function of moving the piston 25 to the braking position and generating a braking force by the pair of inner and outer brake pads 2 and 3, and the piston 25 (the pair of inner and outer brake pads 2 and 3). It has a function of maintaining the braking force by holding at the braking position.
  • the piston propulsion holding mechanism 39 corresponds to a brake holding mechanism.
  • the spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 are accommodated in the first housing 33 and the second housing 34.
  • the piston propulsion holding mechanism 39 is accommodated in the cylinder 20 of the caliper body 10.
  • the configuration of the speed reduction mechanism is not limited to the embodiment, and any configuration that transmits the driving force of the motor 32 to the piston propulsion holding mechanism 39 may be used.
  • the piston propulsion holding mechanism 39 converts the rotational movement from the spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 into linear movement (hereinafter referred to as linear movement for convenience),
  • a ball screw mechanism 43 that applies thrust to the piston 23
  • a bottomed cylindrical member 46 disposed so as to surround a clutch shaft portion 69 of the ball screw 44 of the ball screw mechanism 43, a clutch shaft portion 69 of the ball screw 44, and a bottom
  • the clutch mechanism part 47 is arranged between the cylindrical part 81 of the cylindrical member 46.
  • the mechanism for converting the rotational motion of the present invention into the linear motion is the ball screw mechanism 43, the present invention is not limited to this, and if the rotational motion is converted into the linear motion and the input shaft moves linearly with the rotation, The present invention can be applied.
  • the spur multi-stage reduction mechanism 40 has a first reduction gear 50 and a second reduction gear 51.
  • a common shaft 52 is press-fitted into the first reduction gear 50 and the second reduction gear 51.
  • the shaft 52 is rotatably supported between a support plate 53 adjacent to the cover 35 and a wall portion 54 in the second housing 34.
  • the first reduction gear 40 meshes with a pinion gear 55 into which the rotation shaft 32a of the motor 32 is press-fitted.
  • the second reduction gear 51 meshes with external teeth of a large gear 58 to which a sun gear 59 that is a configuration of a planetary gear reduction mechanism 41 described later is integrally connected.
  • a sun gear 59 projects from the large gear 58 in the radial direction on the cylinder 20 side, and a shaft 60 is press-fitted into the large gear 58.
  • the shaft 60 is rotatably supported by the support plate 53.
  • the planetary gear speed reduction mechanism 41 includes a sun gear 59 of a large gear 58, a plurality (four in this embodiment) of planetary gears 62, an internal gear 63, and a carrier 64.
  • the internal gear 63 is fixed in the first housing 33 so as not to move in the axial direction and the rotational direction.
  • Each planetary gear 62 meshes with the internal teeth of the internal gear 63.
  • Each planetary gear 62 meshes with the sun gear 59 of the large gear 58, and each pin 65 erected at equal intervals in the circumferential direction of the carrier 64 is rotatably inserted therethrough.
  • the planetary gears 62 are arranged at equal intervals on the circumference of the carrier 64.
  • the sun gear 59 of the planetary gear speed reduction mechanism 41 is rotated by the rotation drive of the motor 32 via the spur gear multi-stage speed reduction mechanism 40, and the carrier 64 is rotated via each planetary gear 62 by the rotation of the sun gear 59. .
  • the carrier 64 is formed in a disk shape, and has a spline hole 64a provided at a substantially central portion in the radial direction.
  • the outer diameter of the carrier 64 is formed larger than the inner diameter of the opening 33 a of the first housing 33.
  • the spline hole 64a of the carrier 64 and the spline shaft 67a provided at the tip of the cylindrical portion 67 of the ball screw 44 of the ball screw mechanism 43, which will be described later, are engaged with each other, so that rotational torque is transmitted between the carrier 64 and the ball screw 44. It can be done.
  • the spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 that increase the rotational force by the motor 32 are employed. You may comprise only. Further, a speed reducer according to another known technique such as a cyclone speed reducing mechanism or a wave speed reducer may be combined with the planetary gear speed reducing mechanism.
  • the ball screw mechanism 43 is screwed into a ball screw 44 as a rotating member to which the rotational force from the motor 32 is transmitted and a screw portion 68 of the ball screw 44.
  • a plurality of balls 48 interposed between a male screw portion 68a of the ball screw 44 and a female screw portion 45a of the nut member 45.
  • the ball screw 44 is provided on one end side, and a cylindrical portion 67 inserted into the hole 18 of the bottom wall 19 of the cylinder 20 and a screw portion extending into the piston 23 on the other end side and having a male screw portion 68a on the outer peripheral surface.
  • 68 and a clutch shaft portion 69 provided between the cylindrical portion 67 and the screw portion 68 are integrally connected.
  • the cylindrical portion 67 is inserted into the hole 18 of the bottom wall 19 of the cylinder 20 and a spline shaft 67 a provided at the tip of the cylindrical portion 67 is fitted in a spline hole 64 a provided in the carrier 64.
  • the clutch shaft 69 is disposed in the small diameter opening 20 a of the cylinder 20.
  • the clutch shaft portion 69 is formed with a larger diameter than the cylindrical portion 67 and the screw portion 68.
  • the clutch shaft portion 69 is configured by integrally connecting a large-diameter clutch shaft portion 72 provided on one end side and a small-diameter clutch shaft portion 73 provided on the other end side.
  • An O-ring 74 and a sleeve 75 are disposed between the cylindrical portion 67 of the ball screw 44 and the hole 18 of the bottom wall 19 of the cylinder 20.
  • a friction plate 78 is disposed on the surface of the bottom wall 19 of the cylinder 20 facing the small diameter opening 20a.
  • the friction plate 78 has functions such as preventing the O-ring 74 from coming off and preventing damage when the bottomed cylindrical member 46 rotates, and protecting the cylinder 20 against receiving a load on the bottom 24.
  • a bottomed cylindrical member 46 is disposed close to the outer periphery of the clutch shaft 69 of the ball screw 44.
  • the bottomed cylindrical member 46 includes an annular plate portion 80 and a cylindrical portion 81 that is integrally connected to the outer periphery of the annular plate portion 80.
  • the annular plate portion 80 is disposed between the clutch shaft portion 69 of the ball screw 44 and the friction plate 78 disposed on the bottom wall 19 of the cylinder 20.
  • a substantially circular contact portion 82 that can come into contact with the friction plate 78 protrudes from a central portion in the radial direction of the surface of the annular plate portion 80 on the bottom wall 19 side of the cylinder 20.
  • the cylindrical portion 81 is disposed so as to surround the clutch shaft portion 69 of the ball screw 44.
  • a clutch mechanism 47 is disposed between the clutch shaft 69 of the ball screw 44 and the cylindrical part 81 of the bottomed cylindrical member 46.
  • the clutch mechanism portion 47 includes a plurality of clutch groove portions 85 provided at intervals along the circumferential direction on the outer peripheral surface on the other end side of the large diameter clutch shaft portion 72, and each clutch groove portion 85.
  • Each of the clutch balls 86 is arranged in the inside, and a torsion spring 87 that urges each clutch ball 86 in the counterclockwise direction (rotation direction at the time of application) in FIG.
  • three clutch groove portions 85 are formed.
  • a cam surface 90 is formed whose groove depth becomes shallower in the counterclockwise direction (rotation direction at the time of application) in FIG.
  • annular plate 91 is disposed around the small diameter clutch shaft portion 73 on the other end surface of the large diameter clutch shaft portion 72 of the clutch shaft portion 69.
  • the annular plate 91 is restricted from moving in the axial direction by a retaining ring 93 provided on the inner peripheral surface of the other end of the cylindrical portion 81 of the bottomed tubular member 46, but is allowed to move in the rotational direction.
  • the annular plate 91 is formed with a pressing plate portion 92 that is bent and erected on the side of each clutch groove 85 at a position corresponding to each clutch groove 85 of the large-diameter clutch shaft portion 72.
  • each pressing plate portion 92 is disposed at a position where the clutch ball 86 in each clutch groove 85 can be pressed in the counterclockwise direction (rotating direction at the time of application).
  • a torsion spring 87 is disposed around the small diameter clutch shaft portion 73. One end of the torsion spring 87 is fixed to the surface of the annular plate 91 on the piston 23 side, and the other end of the torsion spring 87 is fixed to the outer peripheral surface of the small diameter clutch shaft 73.
  • the annular plate 91 (each pressing plate portion 92) is biased by the biasing force of the torsion spring 87 so as to rotate in the counterclockwise direction (rotating direction at the time of application) in FIG.
  • a thrust bearing 70 is disposed between the annular plate portion 80 and the large-diameter clutch shaft portion 72 of the clutch shaft portion 69.
  • each clutch ball 86 resists the biasing force of the torsion spring 87 and the cam surface 90 and the cylindrical portion. It moves by the frictional force between the inner peripheral surfaces of 81, and the meshing state is released. For this reason, the bottomed cylindrical member 46 rotates idly with respect to the rotation of the ball screw 44 in the apply direction of the clutch shaft portion 69.
  • each clutch ball 86 is brought into the engagement position of the cam surface 90 of the clutch groove 85 by the biasing force of the torsion spring 87.
  • the screw portion 68 of the ball screw 44 extends into the small diameter portion 25 a of the cylindrical portion 25 of the piston 23.
  • the nut member 45 screwed into the screw portion 68 of the ball screw 44 via each ball 48 is movable in the axial direction within the large diameter portion 25b of the cylindrical portion 25 of the piston 23 and is supported so as not to rotate. .
  • the nut member 45 moves to the other end side, and the piston 25 presses the inner brake pad 2.
  • the hydraulic pressure corresponding to the depressing force of the brake pedal is supplied from the master cylinder to the hydraulic pressure chamber in the caliper 4 through a hydraulic pressure circuit (both not shown).
  • the piston 23 moves forward (moves leftward in FIG. 1) from the original position during non-braking while pushing the inner brake pad 2 against the disc rotor D while elastically deforming the piston seal 22.
  • the caliper body 10 moves to the right in FIG. 1 with respect to the bracket 5 by the reaction force of the pressing force of the piston 23, and presses the outer brake pad 3 against the disc rotor D by the claw portion 12.
  • the disc rotor D is sandwiched between the pair of inner and outer brake pads 2 and 3 to generate a frictional force, and hence a braking force for the vehicle.
  • a parking switch (not shown) is operated from the released state of the parking brake, and an electric signal is input from the ECU (not shown) to the motor 32 to rotate the motor 32.
  • the sun gear 59 of the planetary gear speed reduction mechanism 41 is rotated by the rotation drive of the motor 32 via the spur multi-stage speed reduction mechanism 40. Due to the rotation of the sun gear 59, the carrier 64 is rotated via each planetary gear 62. Then, the rotational force from the carrier 64 is transmitted to the ball screw 44 of the ball screw mechanism 43. At this time, when the ball screw 44 rotates in the rotation direction at the time of application (counterclockwise direction in FIG.
  • each clutch ball 86 of the clutch mechanism portion 47 resists the biasing force of the torsion spring 87 and the cam surface 90 and the cylinder.
  • the mesh portion 81 is moved by the frictional force between the inner peripheral surfaces of the shaped portion 81, and the meshing state is released. For this reason, the bottomed tubular member 46 idles with respect to the rotation of the ball screw 44 in the apply direction. Then, when the nut member 45 screwed through the ball screw 44 and each ball 48 moves forward (moves leftward in FIG. 1), the piston 23 moves forward.
  • the piston 23 starts to press the disc rotor D through the brake pads 2 and 3 as the nut member 45 advances.
  • the ECU 32 rotates the motor 32 until the pressing force from the pair of inner and outer brake pads 2 and 3 to the disc rotor D reaches a predetermined value. Thereafter, when the ECU detects that the pressing force to the disk rotor D has reached a predetermined value by the fact that the current value of the motor 32 has reached a predetermined value, the ECU stops energization of the motor 32.
  • the ball screw 44 tends to rotate slightly in the release direction due to the reaction force from the pressing force to the disk rotor D, while the annular plate portion 80 of the bottomed cylindrical member 46 also presses the disk rotor D.
  • Reaction force from the piston 23, the nut member 45, and the clutch shaft 69 of the ball screw 44, the bottomed cylindrical shape is caused by the frictional force between the contact portion 82 of the annular plate portion 80 and the friction plate 78.
  • the member 46 is clamped between the contact portion 82 of the annular plate portion 80 and the friction plate 78 so as not to rotate.
  • the ball screw 44 is also rotated by the wedge action of each clutch ball 86 between the cam surface 90 of each clutch groove 85 of the clutch shaft 69 and the inner peripheral surface of the cylindrical portion 81 of the bottomed cylindrical member 46. Be regulated. With this action, the braking force applied to the disc rotor D by the pair of inner and outer pads 2 and 3 is maintained, and the operation of the parking brake is completed.
  • the ECU rotationally drives the motor 32 in the rotation direction at the time of release, that is, the rotation direction in which the piston 23 is separated from the disk rotor D. .
  • the reaction force from the disk rotor D to the bottomed cylindrical member 46 is released by the rotation of the spur multi-stage speed reduction mechanism 40 and the planetary gear speed reduction mechanism 41 in the release direction.
  • the frictional force between the contact portion 82 of the annular plate portion 80 of the member 46 and the friction plate 78 disappears, and the bottomed tubular member 46 becomes free in the rotational direction.
  • rotation of the ball screw 44 in the release direction clockwise rotation in FIG.
  • each clutch ball 86 advances to a meshing position with the cam surface 90 of the clutch groove 85 by the biasing force of the torsion spring 87, Due to the wedge action between the cam surface 90 of the clutch shaft portion 69 and the inner peripheral surface of the cylindrical portion 81 of the bottomed cylindrical member 46, the bottomed cylindrical member 46 starts to rotate in the release direction together with the ball screw 44. Finally, the piston 23 moves backward in a direction away from the inner and outer pads 2 and 3 to release the parking brake.
  • the disc brake 1 includes the piston propulsion holding mechanism 39, and the piston propulsion holding mechanism 39 is a friction plate on the clutch shaft portion 69 of the ball screw 44 and the bottom wall 19 of the cylinder 20.
  • 78 and an annular plate portion 80 having a contact portion 82 that can come into contact with the friction plate 78, and integrally connected to the outer periphery of the annular plate portion 80, and the clutch shaft portion 69 of the ball screw 44.
  • a clutch mechanism 47 that causes the bottomed tubular member 46 to follow the rotation of the ball screw 44 only in the release direction.
  • the piston 23 is pressed against the pair of inner and outer brake pads 2, 3 by the rotational drive of the motor 32, and then the bottomed tubular member 46 is moved to the annular plate portion 80 by the reaction force applied to the ball screw 44.
  • the clutch mechanism portion 47 Between the provided contact portion 82 and the friction plate 78 provided on the bottom wall 19 of the cylinder 20, the rotation of the ball screw 44 in the release direction is restricted by the clutch mechanism portion 47.
  • the braking force applied to the disk rotor D by the pair of inner and outer pads 2 and 3 is maintained. Accordingly, it is possible to provide the disc brake 1 that maintains the braking state while suppressing an increase in weight.

Abstract

A piston propulsion and maintenance mechanism (39) includes: a bottomed cylindrical member (46) which has an annular plate section (80) capable of contacting a bottom wall (19) of a cylinder (20) and a cylindrical section (81) connected to the outer periphery of the annular plate section (80) and covering a ball screw (44); and a clutch mechanism part (47) that, only when the ball screw (44) rotates in one direction, allows the bottomed cylindrical member (46) to rotate in the same direction. Because of the foregoing, once a piston (23) has been pressed against brake pads (2, 3) by the driving of a motor (32), the bottomed cylindrical member (46) is sandwiched and held so as to be unable to rotate between the annular plate section (80) and the bottom wall (19) by the counterforce on the ball screw (44), and rotation in a release direction of the ball screw (44) is restricted and a braking position is maintained by the clutch mechanism part (47).

Description

ディスクブレーキDisc brake
 本発明は、車両の制動に用いられるディスクブレーキに関する。 The present invention relates to a disc brake used for braking a vehicle.
 例えば、特許文献1には、電動モータの回転力を直線運動に変換し、ブレーキ部材を被制動部材に押圧する力伝達変換機構を備え、該力伝達変換機構は電動モータよりの回転力を受ける第1回転体と、第1回転体により回転される第2回転体を有する電動ブレーキにおいて、第2回転体と非回転体との間にクラッチ機構を設け、そのクラッチ機構は、ブレーキ作動方向の電動モータの回転力を、第1回転体を介して第2回転体に伝達し、電動モータ停止時には、ブレーキ部材よりの制動反力による第2回転体の回転を規制するが、電動モータの逆転時には、その規制を解除するように構成されている電動ブレーキが開示されている。 For example, Patent Document 1 includes a force transmission conversion mechanism that converts a rotational force of an electric motor into linear motion and presses a brake member against a braked member, and the force transmission conversion mechanism receives a rotational force from the electric motor. In the electric brake having the first rotating body and the second rotating body rotated by the first rotating body, a clutch mechanism is provided between the second rotating body and the non-rotating body. The rotational force of the electric motor is transmitted to the second rotating body via the first rotating body, and when the electric motor is stopped, the rotation of the second rotating body by the braking reaction force from the brake member is restricted. Sometimes, an electric brake configured to release the restriction is disclosed.
特開2001-130402号公報JP 2001-130402 A
 しかしながら、特許文献1の発明に係る電動ブレーキでは、減速機構内で制動位置の保持(制動ロック)を行っているために、減速機構の強度を上げる必要があり、そのために減速機構自体の重量が増加し、ひいては、ディスクブレーキの重量増につながるという、問題が生じる。 However, in the electric brake according to the invention of Patent Document 1, since the braking position is held (braking lock) in the speed reduction mechanism, it is necessary to increase the strength of the speed reduction mechanism. Therefore, the weight of the speed reduction mechanism itself is increased. The problem arises that it leads to an increase in the weight of the disc brake.
 そこで、本発明は、ディスクブレーキの重量増加を抑制しつつ、制動位置を保持することを目的とする。 Therefore, an object of the present invention is to hold the braking position while suppressing an increase in the weight of the disc brake.
 上記課題を解決するための手段として、本発明のディスクブレーキは、車両の回転部と共に回転するロータを挟むように対向する一対のパッドと、該一対のパッドのうち一方を前記ロータに押し付けるピストンと、該ピストンが移動可能に配置されるシリンダを有するキャリパ本体と、前記ピストンを電動モータにより推進させて前記一対のパッドを制動位置に保持させる制動保持機構とを備えたディスクブレーキであって、前記制動保持機構は、前記電動モータの回転力が前記シリンダの底壁を貫通した一端側に伝達される回転部材と、該回転部材の他端側に係合して、前記回転部材の回転により直動して前記ピストンを移動させる直動部材と、前記回転部材と前記シリンダの底壁との間に配置され、該シリンダの底壁に対向する環状板部、及び該環状板部の外周に一体的に接続され、前記回転部材を覆う筒状部を有する有底筒状部材と、前記回転部材の外周面と前記筒状部の内周面との間に配置され、前記回転部材が一方向に回転する時にだけ前記有底筒状部材を同方向に回転させるクラッチ機構部と、を有し、前記電動モータの回転駆動によって、前記ピストンを前記一対のパッドに押し付けた後、前記回転部材に付与される反力によって前記有底筒状部材が前記環状板部と前記シリンダの底壁との間で回転不能に挟持され、前記クラッチ機構部により前記回転部材の、前記ピストンの戻り方向への回転を規制することを特徴とする。 As means for solving the above problems, a disc brake according to the present invention includes a pair of pads facing each other so as to sandwich a rotor that rotates together with a rotating part of a vehicle, and a piston that presses one of the pair of pads against the rotor. A disc brake comprising a caliper body having a cylinder in which the piston is movably disposed, and a brake holding mechanism for propelling the piston by an electric motor to hold the pair of pads at a braking position, The brake holding mechanism engages with a rotating member to which the rotational force of the electric motor is transmitted to one end side penetrating the bottom wall of the cylinder and the other end side of the rotating member. A linear member that moves and moves the piston, and an annular plate that is disposed between the rotating member and the bottom wall of the cylinder and faces the bottom wall of the cylinder And a bottomed cylindrical member integrally connected to the outer periphery of the annular plate portion and having a cylindrical portion covering the rotating member, and between the outer peripheral surface of the rotating member and the inner peripheral surface of the cylindrical portion And a clutch mechanism that rotates the bottomed cylindrical member in the same direction only when the rotating member rotates in one direction, and the piston is moved by the rotational drive of the electric motor. After pressing against the pad, the bottomed cylindrical member is held between the annular plate portion and the bottom wall of the cylinder in a non-rotatable state by the reaction force applied to the rotating member, and the rotation by the clutch mechanism portion. The rotation of the member in the return direction of the piston is restricted.
 本発明のディスクブレーキによれば、重量増加を抑制した上で、制動位置を保持することができる。 According to the disc brake of the present invention, it is possible to hold the braking position while suppressing an increase in weight.
ディスクブレーキを示す断面図。Sectional drawing which shows a disc brake. 図1のディスクブレーキの要部を拡大した断面図。Sectional drawing which expanded the principal part of the disc brake of FIG. 図2のA-A線に沿う断面図。FIG. 3 is a cross-sectional view taken along line AA in FIG. 2. 図2のB-B線に沿う断面図。Sectional drawing which follows the BB line of FIG.
 以下、本実施の形態を図1~図4に基づいて詳細に説明する。
 図1に示すように、本実施形態に係るディスクブレーキ1は、車両の回転部に取り付けられたディスクロータDを挟んで軸方向両側に配置された一対のインナブレーキパッド2及びアウタブレーキパッド3と、キャリパ4とを備えている。本ディスクブレーキ1は、キャリパ浮動型として構成されている。なお、一対のインナブレーキパッド2及びアウタブレーキパッド3と、キャリパ4とは、車両のナックル等の非回転部(図示略)に固定されたブラケット5にディスクロータDの軸方向へ移動可能に支持されている。
Hereinafter, the present embodiment will be described in detail with reference to FIGS.
As shown in FIG. 1, the disc brake 1 according to the present embodiment includes a pair of inner brake pads 2 and an outer brake pad 3 disposed on both sides in the axial direction with a disc rotor D attached to a rotating portion of a vehicle interposed therebetween. , And caliper 4. The disc brake 1 is configured as a caliper floating type. The pair of inner brake pad 2, outer brake pad 3, and caliper 4 are supported by a bracket 5 fixed to a non-rotating portion (not shown) such as a knuckle of a vehicle so as to be movable in the axial direction of the disk rotor D. Has been.
 図1及び図2に示すように、キャリパ4の主体であるキャリパ本体10は、車両内側のインナブレーキパッド2に対向する基端側に配置されるシリンダ部11と、車両外側のアウタブレーキパッド3に対向する先端側に配置される爪部12とを有している。シリンダ部11には、インナブレーキパッド2側が開口部21となり、その反対側が孔部18を有する底壁19により閉じられた有底のシリンダ20が形成される。シリンダ20内は、底壁19側に設けられた小径開口部20aと、開口部21側に設けられた大径開口部20bとから構成される。シリンダ20には、開口部21側の内周面にピストンシール22が備えられている。
 なお、以下の説明において、シリンダ20の底壁19側を一端側として、シリンダ20の開口部21側を他端側として説明する。
As shown in FIGS. 1 and 2, the caliper body 10 that is the main body of the caliper 4 includes a cylinder portion 11 that is disposed on the base end side facing the inner brake pad 2 on the vehicle inner side, and an outer brake pad 3 on the vehicle outer side. And a claw portion 12 that is disposed on the tip side facing the. The cylinder portion 11 is formed with a bottomed cylinder 20 that is closed by a bottom wall 19 having an opening portion 21 on the inner brake pad 2 side and a hole portion 18 on the opposite side. The inside of the cylinder 20 includes a small diameter opening 20a provided on the bottom wall 19 side and a large diameter opening 20b provided on the opening 21 side. The cylinder 20 is provided with a piston seal 22 on the inner peripheral surface on the opening 21 side.
In the following description, the bottom wall 19 side of the cylinder 20 will be described as one end side, and the opening 21 side of the cylinder 20 will be described as the other end side.
 ピストン23は、底部24と円筒部25とからなる有底のカップ状に形成される。円筒部25内は、一端側に形成された小径部25aと、他端側に形成された大径部25bとから構成される。この大径部25b内にボールネジ機構43のナット部材45が軸方向に移動自在で、且つ回転方向に移動不能に配置される。ピストン23は、その底部24がインナブレーキパッド2に対向するようにシリンダ20の大径開口部20b内に、ピストンシール22に接触した状態で軸方向に移動可能に収容される。このピストン23とシリンダ20の底壁19との間には、ピストンシール22により画成された液圧室26が形成される。 The piston 23 is formed in a bottomed cup shape including a bottom portion 24 and a cylindrical portion 25. The inside of the cylindrical portion 25 includes a small diameter portion 25a formed on one end side and a large diameter portion 25b formed on the other end side. A nut member 45 of the ball screw mechanism 43 is disposed in the large diameter portion 25b so as to be movable in the axial direction and immovable in the rotational direction. The piston 23 is accommodated in the large-diameter opening 20b of the cylinder 20 so as to be opposed to the inner brake pad 2 so as to face the inner brake pad 2 so as to be movable in the axial direction in contact with the piston seal 22. A hydraulic chamber 26 defined by a piston seal 22 is formed between the piston 23 and the bottom wall 19 of the cylinder 20.
 液圧室26には、シリンダ部11に設けた図示しないポートを通じて、マスタシリンダや液圧制御ユニットなどの図示しない液圧源から液圧が供給されるようになっている。ピストン23には、インナブレーキパッド2に対向する底部24の外周側に凹部27が形成されている。該底部24に設けた凹部27と、インナブレーキパッド2の背面に形成した凸部28とが係合しており、この係合によってピストン23は、シリンダ20、ひいてはキャリパ本体10に対して相対回転不能になる。また、ピストン23の底部24とシリンダ20との間には、シリンダ20内への異物の進入を防ぐダストブーツ29が介装されている。 The fluid pressure chamber 26 is supplied with fluid pressure from a fluid pressure source (not shown) such as a master cylinder or a fluid pressure control unit through a port (not shown) provided in the cylinder portion 11. The piston 23 has a recess 27 formed on the outer peripheral side of the bottom 24 facing the inner brake pad 2. A concave portion 27 provided in the bottom portion 24 and a convex portion 28 formed on the back surface of the inner brake pad 2 are engaged. With this engagement, the piston 23 rotates relative to the cylinder 20 and eventually the caliper body 10. It becomes impossible. In addition, a dust boot 29 is interposed between the bottom 24 of the piston 23 and the cylinder 20 to prevent foreign matter from entering the cylinder 20.
 また、図1に示すように、キャリパ本体10のシリンダ20の底壁19側には、気密的にハウジング30が取り付けられている。すなわち、ハウジング30とシリンダ20の底壁19とはシール部材31によって気密性が保持される。ハウジング30は、キャリパ本体10と並ぶように配置した電動モータの一例であるモータ32を収容するように形成されている。すなわち、ハウジング30は、シリンダ20の底壁19の外周を覆うように形成して、後述する遊星歯車減速機構41等を収容する第1ハウジング33と、第1ハウジング33と並ぶように一体的に構成され、モータ32を収容する第2ハウジング34とから構成されている。 Further, as shown in FIG. 1, a housing 30 is airtightly attached to the bottom wall 19 side of the cylinder 20 of the caliper body 10. In other words, the housing 30 and the bottom wall 19 of the cylinder 20 are kept airtight by the seal member 31. The housing 30 is formed so as to accommodate a motor 32 that is an example of an electric motor arranged so as to be aligned with the caliper body 10. That is, the housing 30 is formed so as to cover the outer periphery of the bottom wall 19 of the cylinder 20, and is integrally formed so as to be aligned with the first housing 33 that houses a planetary gear reduction mechanism 41 and the like that will be described later. It is comprised from the 2nd housing 34 which accommodates the motor 32.
 第1ハウジング33は、後述するボールネジ機構43のボールスクリュー44の一端側の円柱部67が挿通される開口部33aが設けられる。ハウジング30の第1ハウジング33及び第2ハウジング34の一端開口に、気密的にカバー35が取り付けられる。第1ハウジング33及び第2ハウジング34と、カバー35とは溶着接合または接着接合されることによって気密性を保持している。なお、この気密性を保持するためには、ハウジング30とカバー35との間に、ゴム等の弾性体からなるシール部材を挟み込んでハウジング30とカバー35とを接合するようしてもよい。 The first housing 33 is provided with an opening 33a through which a cylindrical portion 67 on one end side of a ball screw 44 of a ball screw mechanism 43 described later is inserted. A cover 35 is hermetically attached to one end openings of the first housing 33 and the second housing 34 of the housing 30. The first housing 33 and the second housing 34 and the cover 35 are hermetically sealed by welding or adhesive bonding. In order to maintain this airtightness, a seal member made of an elastic body such as rubber may be sandwiched between the housing 30 and the cover 35 to join the housing 30 and the cover 35.
 図1に示すように、キャリパ本体10は、モータ32の回転駆動によってピストン23を移動させて、その制動位置に保持するピストン推進保持機構39と、モータ32による回転を増力する平歯多段減速機構40及び遊星歯車減速機構41とを備えている。ピストン推進保持機構39は、ピストン25を制動位置に移動させて一対のインナ及びアウタブレーキパッド2、3により制動力を発生させる機能と、ピストン25(一対のインナ及びアウタブレーキパッド2、3)をその制動位置で保持して制動力を維持する機能とを有するものである。該ピストン推進保持機構39が制動保持機構に相当する。平歯多段減速機構40及び遊星歯車減速機構41は、第1ハウジング33及び第2ハウジング34内に収容される。ピストン推進保持機構39は、キャリパ本体10のシリンダ20内に収容されている。
 なお、この減速機構の構成は、実施形態に限られるものではなく、モータ32の駆動力をピストン推進保持機構39に伝える構成であればよい。
As shown in FIG. 1, the caliper body 10 includes a piston propulsion holding mechanism 39 that moves the piston 23 by the rotational drive of the motor 32 and holds the piston 23 at its braking position, and a flat-tooth multistage reduction mechanism that increases the rotation by the motor 32. 40 and a planetary gear speed reduction mechanism 41. The piston propulsion holding mechanism 39 has a function of moving the piston 25 to the braking position and generating a braking force by the pair of inner and outer brake pads 2 and 3, and the piston 25 (the pair of inner and outer brake pads 2 and 3). It has a function of maintaining the braking force by holding at the braking position. The piston propulsion holding mechanism 39 corresponds to a brake holding mechanism. The spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 are accommodated in the first housing 33 and the second housing 34. The piston propulsion holding mechanism 39 is accommodated in the cylinder 20 of the caliper body 10.
The configuration of the speed reduction mechanism is not limited to the embodiment, and any configuration that transmits the driving force of the motor 32 to the piston propulsion holding mechanism 39 may be used.
 図1及び図2に示すように、ピストン推進保持機構39は、平歯多段減速機構40及び遊星歯車減速機構41からの回転運動を直線方向の運動(以下、便宜上直動という)に変換し、ピストン23に推力を付与するボールネジ機構43と、ボールネジ機構43のボールスクリュー44のクラッチ軸部69を囲むように配置される有底筒状部材46と、ボールスクリュー44のクラッチ軸部69と有底筒状部材46の円筒状部81との間に配置されるクラッチ機構部47とから構成される。なお、本発明の回転運動を直動に変換する機構をボールネジ機構43としたが、これに限らず、回転運動を直動に変換し、入力軸が回転に伴い直動するものであれば、本発明を適用できる。 As shown in FIGS. 1 and 2, the piston propulsion holding mechanism 39 converts the rotational movement from the spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 into linear movement (hereinafter referred to as linear movement for convenience), A ball screw mechanism 43 that applies thrust to the piston 23, a bottomed cylindrical member 46 disposed so as to surround a clutch shaft portion 69 of the ball screw 44 of the ball screw mechanism 43, a clutch shaft portion 69 of the ball screw 44, and a bottom The clutch mechanism part 47 is arranged between the cylindrical part 81 of the cylindrical member 46. In addition, although the mechanism for converting the rotational motion of the present invention into the linear motion is the ball screw mechanism 43, the present invention is not limited to this, and if the rotational motion is converted into the linear motion and the input shaft moves linearly with the rotation, The present invention can be applied.
 図1に示すように、平歯多段減速機構40は、第1減速歯車50と第2減速歯車51とを有している。第1減速歯車50及び第2減速歯車51には、共通のシャフト52が圧入されている。該シャフト52は、カバー35に近接する支持プレート53と、第2ハウジング34内の壁部54との間に回転自在に支持される。第1減速歯車40は、モータ32の回転軸32aが圧入されるピニオンギヤ55に噛み合っている。第2減速歯車51は、後述する遊星歯車減速機構41の構成であるサンギヤ59が一体的に接続される大歯車58の外歯と噛み合っている。該大歯車58の径方向中央にサンギヤ59がシリンダ20側に突設されており、大歯車58にシャフト60が圧入されている。該シャフト60が回転自在に支持プレート53に支持されている。 As shown in FIG. 1, the spur multi-stage reduction mechanism 40 has a first reduction gear 50 and a second reduction gear 51. A common shaft 52 is press-fitted into the first reduction gear 50 and the second reduction gear 51. The shaft 52 is rotatably supported between a support plate 53 adjacent to the cover 35 and a wall portion 54 in the second housing 34. The first reduction gear 40 meshes with a pinion gear 55 into which the rotation shaft 32a of the motor 32 is press-fitted. The second reduction gear 51 meshes with external teeth of a large gear 58 to which a sun gear 59 that is a configuration of a planetary gear reduction mechanism 41 described later is integrally connected. A sun gear 59 projects from the large gear 58 in the radial direction on the cylinder 20 side, and a shaft 60 is press-fitted into the large gear 58. The shaft 60 is rotatably supported by the support plate 53.
 遊星歯車減速機構41は、大歯車58のサンギヤ59と、複数個(本実施の形態では4個)のプラネタリギヤ62と、インターナルギヤ63と、キャリア64とを有する。インターナルギヤ63は、第1ハウジング33内に、軸方向及び回転方向に移動不能に固定されている。該インターナルギヤ63の内歯に各プラネタリギヤ62が噛み合っている。各プラネタリギヤ62は、大歯車58のサンギヤ59に噛み合っており、キャリア64の周方向に等間隔で立設される各ピン65が回転自在にそれぞれ挿通されている。各プラネタリギヤ62は、キャリア64の円周上に等間隔に配置される。これにより、モータ32の回転駆動によって、平歯多段減速機構40を介して遊星歯車減速機構41のサンギヤ59が回転して、該サンギヤ59の回転により、各プラネタリギヤ62を介してキャリア64が回転する。 The planetary gear speed reduction mechanism 41 includes a sun gear 59 of a large gear 58, a plurality (four in this embodiment) of planetary gears 62, an internal gear 63, and a carrier 64. The internal gear 63 is fixed in the first housing 33 so as not to move in the axial direction and the rotational direction. Each planetary gear 62 meshes with the internal teeth of the internal gear 63. Each planetary gear 62 meshes with the sun gear 59 of the large gear 58, and each pin 65 erected at equal intervals in the circumferential direction of the carrier 64 is rotatably inserted therethrough. The planetary gears 62 are arranged at equal intervals on the circumference of the carrier 64. Accordingly, the sun gear 59 of the planetary gear speed reduction mechanism 41 is rotated by the rotation drive of the motor 32 via the spur gear multi-stage speed reduction mechanism 40, and the carrier 64 is rotated via each planetary gear 62 by the rotation of the sun gear 59. .
 キャリア64は、円板状に形成され、径方向略中央に設けたスプライン孔64aを有している。該キャリア64の外径は、第1ハウジング33の開口部33aの内径よりも大径に形成される。キャリア64のスプライン孔64aと、後述するボールネジ機構43のボールスクリュー44の円柱部67の先端に設けたスプライン軸67aとが嵌合することで、キャリア64とボールスクリュー44とで互いに回転トルクを伝達できるようになっている。 The carrier 64 is formed in a disk shape, and has a spline hole 64a provided at a substantially central portion in the radial direction. The outer diameter of the carrier 64 is formed larger than the inner diameter of the opening 33 a of the first housing 33. The spline hole 64a of the carrier 64 and the spline shaft 67a provided at the tip of the cylindrical portion 67 of the ball screw 44 of the ball screw mechanism 43, which will be described later, are engaged with each other, so that rotational torque is transmitted between the carrier 64 and the ball screw 44. It can be done.
 なお、本実施形態においては、ピストン23を推進する回転力を得るために、モータ32による回転力を増力する平歯多段減速機構40及び遊星歯車減速機構41を採用したが、遊星歯車減速機構41だけで構成しても良い。また、サイクロン減速機構や波動減速機等、他の公知技術による減速機を遊星歯車減速機構と組み合せても良い。 In the present embodiment, in order to obtain the rotational force for propelling the piston 23, the spur multi-stage reduction mechanism 40 and the planetary gear reduction mechanism 41 that increase the rotational force by the motor 32 are employed. You may comprise only. Further, a speed reducer according to another known technique such as a cyclone speed reducing mechanism or a wave speed reducer may be combined with the planetary gear speed reducing mechanism.
 図1及び図2に示すように、ボールネジ機構43は、モータ32からの回転力が伝達される回転部材としてのボールスクリュー44と、該ボールスクリュー44のスクリュー部68に螺合して、ボールスクリュー44の回転により直動する直動部材としてのナット部材45と、ボールスクリュー44の雄ねじ部68aとナット部材45の雌ねじ部45aとの間に介装される複数のボール48とから構成される。 As shown in FIGS. 1 and 2, the ball screw mechanism 43 is screwed into a ball screw 44 as a rotating member to which the rotational force from the motor 32 is transmitted and a screw portion 68 of the ball screw 44. And a plurality of balls 48 interposed between a male screw portion 68a of the ball screw 44 and a female screw portion 45a of the nut member 45.
 ボールスクリュー44は、一端側に設けられ、シリンダ20の底壁19の孔部18に挿通される円柱部67と、他端側でピストン23内に延び、外周面に雄ねじ部68aを有するスクリュー部68と、円柱部67とスクリュー部68との間に設けられるクラッチ軸部69とが一体的に接続されて構成される。円柱部67は、シリンダ20の底壁19の孔部18を挿通してその先端に設けたスプライン軸67aが、キャリア64に設けたスプライン孔64aに嵌合している。クラッチ軸部69は、シリンダ20の小径開口部20a内に配置される。クラッチ軸部69は、円柱部67及びスクリュー部68よりも大径に形成される。クラッチ軸部69は、一端側に設けた大径クラッチ軸部72と、他端側に設けた小径クラッチ軸部73とが一体的に接続されて構成される。ボールスクリュー44の円柱部67と、シリンダ20の底壁19の孔部18との間にはOリング74及びスリーブ75が配置されている。また、シリンダ20の底壁19の、小径開口部20aに臨む面には摩擦プレート78が配置されている。摩擦プレート78は、有底筒状部材46が回転する際における、Oリング74の外れ防止や傷付き防止、底部24に荷重を受けることに対するシリンダ20の保護、等の機能がある。 The ball screw 44 is provided on one end side, and a cylindrical portion 67 inserted into the hole 18 of the bottom wall 19 of the cylinder 20 and a screw portion extending into the piston 23 on the other end side and having a male screw portion 68a on the outer peripheral surface. 68 and a clutch shaft portion 69 provided between the cylindrical portion 67 and the screw portion 68 are integrally connected. The cylindrical portion 67 is inserted into the hole 18 of the bottom wall 19 of the cylinder 20 and a spline shaft 67 a provided at the tip of the cylindrical portion 67 is fitted in a spline hole 64 a provided in the carrier 64. The clutch shaft 69 is disposed in the small diameter opening 20 a of the cylinder 20. The clutch shaft portion 69 is formed with a larger diameter than the cylindrical portion 67 and the screw portion 68. The clutch shaft portion 69 is configured by integrally connecting a large-diameter clutch shaft portion 72 provided on one end side and a small-diameter clutch shaft portion 73 provided on the other end side. An O-ring 74 and a sleeve 75 are disposed between the cylindrical portion 67 of the ball screw 44 and the hole 18 of the bottom wall 19 of the cylinder 20. A friction plate 78 is disposed on the surface of the bottom wall 19 of the cylinder 20 facing the small diameter opening 20a. The friction plate 78 has functions such as preventing the O-ring 74 from coming off and preventing damage when the bottomed cylindrical member 46 rotates, and protecting the cylinder 20 against receiving a load on the bottom 24.
 ボールスクリュー44のクラッチ軸部69の外周には、有底筒状部材46が近接して配置される。該有底筒状部材46は、環状板部80と、該環状板部80の外周に一体的に接続される円筒状部81とから構成される。環状板部80は、ボールスクリュー44のクラッチ軸部69と、シリンダ20の底壁19に配置された摩擦プレート78との間に配置される。環状板部80の、シリンダ20の底壁19側の面の径方向中央部位に、摩擦プレート78に接触可能な略円形状の接触部82が突設される。円筒状部81はボールスクリュー44のクラッチ軸部69を囲むように配置される。ボールスクリュー44のクラッチ軸部69と、有底筒状部材46の円筒状部81との間にクラッチ機構部47が配置される。図4も参照して、クラッチ機構部47は、大径クラッチ軸部72の他端側の外周面に周方向に沿って間隔を置いて設けた複数のクラッチ溝部85と、該各クラッチ溝部85内にそれぞれ配置されるクラッチボール86と、各クラッチボール86を、図4おいて反時計周り方向(アプライ時の回転方向)に付勢するねじりバネ87とから構成される。本実施の形態では、クラッチ溝部85は3箇所形成されている。各クラッチ溝部85の底面には、図4において反時計周り方向(アプライ時の回転方向)に向かうにつれてその溝深さが浅くなるカム面90が形成される。 A bottomed cylindrical member 46 is disposed close to the outer periphery of the clutch shaft 69 of the ball screw 44. The bottomed cylindrical member 46 includes an annular plate portion 80 and a cylindrical portion 81 that is integrally connected to the outer periphery of the annular plate portion 80. The annular plate portion 80 is disposed between the clutch shaft portion 69 of the ball screw 44 and the friction plate 78 disposed on the bottom wall 19 of the cylinder 20. A substantially circular contact portion 82 that can come into contact with the friction plate 78 protrudes from a central portion in the radial direction of the surface of the annular plate portion 80 on the bottom wall 19 side of the cylinder 20. The cylindrical portion 81 is disposed so as to surround the clutch shaft portion 69 of the ball screw 44. A clutch mechanism 47 is disposed between the clutch shaft 69 of the ball screw 44 and the cylindrical part 81 of the bottomed cylindrical member 46. Referring also to FIG. 4, the clutch mechanism portion 47 includes a plurality of clutch groove portions 85 provided at intervals along the circumferential direction on the outer peripheral surface on the other end side of the large diameter clutch shaft portion 72, and each clutch groove portion 85. Each of the clutch balls 86 is arranged in the inside, and a torsion spring 87 that urges each clutch ball 86 in the counterclockwise direction (rotation direction at the time of application) in FIG. In the present embodiment, three clutch groove portions 85 are formed. On the bottom surface of each clutch groove 85, a cam surface 90 is formed whose groove depth becomes shallower in the counterclockwise direction (rotation direction at the time of application) in FIG.
 図2~図4に示すように、クラッチ軸部69の大径クラッチ軸部72の他端面で、小径クラッチ軸部73の周りに環状プレート91が配置されている。環状プレート91は、有底筒状部材46の円筒状部81の他端側内周面に設けた止め輪93により軸方向への移動が規制されるが、回転方向の移動は許容される。環状プレート91には、大径クラッチ軸部72の各クラッチ溝部85に対応する位置に各クラッチ溝部85側に折り曲げて立設される押圧板部92が形成される。各押圧板部92は、図4において、各クラッチ溝部85内のクラッチボール86を反時計周り方向(アプライ時の回転方向)に押圧可能な位置に配置される。小径クラッチ軸部73の周りにねじりバネ87が配置される。該ねじりバネ87の一端が環状プレート91のピストン23の側の面に固着されると共に、ねじりバネ87の他端が小径クラッチ軸部73の外周面に固着されている。この結果、ねじりバネ87の付勢力により環状プレート91(各押圧板部92)が、図4において反時計周り方向(アプライ時の回転方向)に回転するように付勢される。また、有底筒状部材46内で、環状板部80と、クラッチ軸部69の大径クラッチ軸部72との間にスラストベアリング70が配置されている。 2 to 4, an annular plate 91 is disposed around the small diameter clutch shaft portion 73 on the other end surface of the large diameter clutch shaft portion 72 of the clutch shaft portion 69. The annular plate 91 is restricted from moving in the axial direction by a retaining ring 93 provided on the inner peripheral surface of the other end of the cylindrical portion 81 of the bottomed tubular member 46, but is allowed to move in the rotational direction. The annular plate 91 is formed with a pressing plate portion 92 that is bent and erected on the side of each clutch groove 85 at a position corresponding to each clutch groove 85 of the large-diameter clutch shaft portion 72. In FIG. 4, each pressing plate portion 92 is disposed at a position where the clutch ball 86 in each clutch groove 85 can be pressed in the counterclockwise direction (rotating direction at the time of application). A torsion spring 87 is disposed around the small diameter clutch shaft portion 73. One end of the torsion spring 87 is fixed to the surface of the annular plate 91 on the piston 23 side, and the other end of the torsion spring 87 is fixed to the outer peripheral surface of the small diameter clutch shaft 73. As a result, the annular plate 91 (each pressing plate portion 92) is biased by the biasing force of the torsion spring 87 so as to rotate in the counterclockwise direction (rotating direction at the time of application) in FIG. In the bottomed tubular member 46, a thrust bearing 70 is disposed between the annular plate portion 80 and the large-diameter clutch shaft portion 72 of the clutch shaft portion 69.
 そして、ピストン23を推進させるアプライ時、ボールスクリュー44が、図4において反時計周りに回転する際には、各クラッチボール86がねじりバネ87の付勢力に抗してカム面90と円筒状部81の内周面の間で摩擦力によって移動して、かみ合い状態が解除される。このため、ボールスクリュー44のクラッチ軸部69のアプライ方向への回転に対して有底筒状部材46は空転する。一方、ピストン23を後退させるリリース時、ボールスクリュー44が、図4において時計周りに回転する際には、各クラッチボール86がねじりバネ87の付勢力によりクラッチ溝部85のカム面90のかみ合い位置に進み、クラッチ軸部69のクラッチ溝部85のカム面90と、有底筒状部材46の円筒状部81の内周面との間のくさび作用で、クラッチ軸部69のリリース方向への回転に対して有底筒状部材46も同方向に回転するようになる。要するに、本実施の形態では、クラッチ機構部47の作用により、アプライ時の回転方向では、有底筒状部材46とボールスクリュー44との間にて互いの回転力が伝達されることはなく、リリース時の回転方向では、有底筒状部材46とボールスクリュー44との間にて互いの回転力が伝達される。 When the ball screw 44 is rotated counterclockwise in FIG. 4 when the piston 23 is propelled, each clutch ball 86 resists the biasing force of the torsion spring 87 and the cam surface 90 and the cylindrical portion. It moves by the frictional force between the inner peripheral surfaces of 81, and the meshing state is released. For this reason, the bottomed cylindrical member 46 rotates idly with respect to the rotation of the ball screw 44 in the apply direction of the clutch shaft portion 69. On the other hand, when the ball screw 44 is rotated in the clockwise direction in FIG. 4 when releasing the piston 23, each clutch ball 86 is brought into the engagement position of the cam surface 90 of the clutch groove 85 by the biasing force of the torsion spring 87. The wedge shaft action between the cam surface 90 of the clutch groove portion 85 of the clutch shaft portion 69 and the inner peripheral surface of the cylindrical portion 81 of the bottomed tubular member 46 allows the clutch shaft portion 69 to rotate in the release direction. On the other hand, the bottomed tubular member 46 also rotates in the same direction. In short, in the present embodiment, due to the action of the clutch mechanism portion 47, the mutual rotational force is not transmitted between the bottomed cylindrical member 46 and the ball screw 44 in the rotational direction during the application, In the rotational direction at the time of release, the mutual rotational force is transmitted between the bottomed tubular member 46 and the ball screw 44.
 図1に示すように、ボールスクリュー44のスクリュー部68は、ピストン23の円筒部25の小径部25a内に延びる。ボールスクリュー44のスクリュー部68に各ボール48を介して螺合されるナット部材45は、ピストン23の円筒部25の大径部25b内に軸方向に移動可能で、且つ回転不能に支持される。この結果、ボールスクリュー44がアプライ方向に回転されると、ナット部材45が他端側に移動して、ピストン25がインナブレーキパッド2を押圧するようになる。 As shown in FIG. 1, the screw portion 68 of the ball screw 44 extends into the small diameter portion 25 a of the cylindrical portion 25 of the piston 23. The nut member 45 screwed into the screw portion 68 of the ball screw 44 via each ball 48 is movable in the axial direction within the large diameter portion 25b of the cylindrical portion 25 of the piston 23 and is supported so as not to rotate. . As a result, when the ball screw 44 is rotated in the apply direction, the nut member 45 moves to the other end side, and the piston 25 presses the inner brake pad 2.
 次に、本実施形態に係るディスクブレーキ1の作用を説明する。まず、ブレーキペダルの操作による通常の液圧ブレーキとしてのディスクブレーキ1の作用を説明する。 Next, the operation of the disc brake 1 according to this embodiment will be described. First, the operation of the disc brake 1 as a normal hydraulic brake by operating the brake pedal will be described.
 運転者によりブレーキペダルが踏み込まれると、ブレーキペダルの踏力に応じた液圧がマスタシリンダから液圧回路(ともに図示しない)を経てキャリパ4内の液圧室に供給される。これにより、ピストン23がピストンシール22を弾性変形させながら非制動時の原位置から前進(図1の左方向に移動)してインナブレーキパッド2をディスクロータDに押し付ける。そして、キャリパ本体10は、ピストン23の押圧力の反力によりブラケット5に対して図1における右方向に移動して、爪部12によってアウタブレーキパッド3をディスクロータDに押し付ける。この結果、ディスクロータDが一対のインナ及びアウタブレーキパッド2、3により挟みつけられて摩擦力が発生し、ひいては、車両の制動力が発生することになる。 When the brake pedal is depressed by the driver, the hydraulic pressure corresponding to the depressing force of the brake pedal is supplied from the master cylinder to the hydraulic pressure chamber in the caliper 4 through a hydraulic pressure circuit (both not shown). As a result, the piston 23 moves forward (moves leftward in FIG. 1) from the original position during non-braking while pushing the inner brake pad 2 against the disc rotor D while elastically deforming the piston seal 22. The caliper body 10 moves to the right in FIG. 1 with respect to the bracket 5 by the reaction force of the pressing force of the piston 23, and presses the outer brake pad 3 against the disc rotor D by the claw portion 12. As a result, the disc rotor D is sandwiched between the pair of inner and outer brake pads 2 and 3 to generate a frictional force, and hence a braking force for the vehicle.
 一方、運転者がブレーキペダルを解放すると、マスタシリンダからの液圧の供給が途絶えて液圧室26内の液圧が低下する。これにより、ピストン23は、ピストンシール22の弾性変形の復元力によって原位置まで後退して制動力が解除される。 On the other hand, when the driver releases the brake pedal, the supply of the hydraulic pressure from the master cylinder is interrupted, and the hydraulic pressure in the hydraulic pressure chamber 26 decreases. As a result, the piston 23 is retracted to the original position by the restoring force of the elastic deformation of the piston seal 22 and the braking force is released.
 次に、本実施形態に係るディスクブレーキ1において、例えば、駐車ブレーキとしての作用を説明する。まず、駐車ブレーキの解除状態からパーキングスイッチ(図示略)が操作され、ECU(図示略)からモータ32にその電気信号が入力されてモータ32が回転駆動する。該モータ32の回転駆動によって、平歯多段減速機構40を介して遊星歯車減速機構41のサンギヤ59が回転する。このサンギヤ59の回転により、各プラネタリギヤ62を介してキャリア64が回転する。そして、キャリア64からの回転力はボールネジ機構43のボールスクリュー44に伝達される。この時、ボールスクリュー44がアプライ時の回転方向(図4における反時計周り方向)に回転すると、クラッチ機構部47の各クラッチボール86がねじりバネ87の付勢力に抗してカム面90と円筒状部81の内周面の間で摩擦力によって移動して、かみ合い状態が解除される。このため、ボールスクリュー44のアプライ方向の回転に対して有底筒状部材46は空転するようになる。そして、ボールスクリュー44と各ボール48を介して螺合されるナット部材45が前進(図1中左方向へ移動)することで、ピストン23が前進する。 Next, in the disc brake 1 according to this embodiment, for example, an operation as a parking brake will be described. First, a parking switch (not shown) is operated from the released state of the parking brake, and an electric signal is input from the ECU (not shown) to the motor 32 to rotate the motor 32. The sun gear 59 of the planetary gear speed reduction mechanism 41 is rotated by the rotation drive of the motor 32 via the spur multi-stage speed reduction mechanism 40. Due to the rotation of the sun gear 59, the carrier 64 is rotated via each planetary gear 62. Then, the rotational force from the carrier 64 is transmitted to the ball screw 44 of the ball screw mechanism 43. At this time, when the ball screw 44 rotates in the rotation direction at the time of application (counterclockwise direction in FIG. 4), each clutch ball 86 of the clutch mechanism portion 47 resists the biasing force of the torsion spring 87 and the cam surface 90 and the cylinder. The mesh portion 81 is moved by the frictional force between the inner peripheral surfaces of the shaped portion 81, and the meshing state is released. For this reason, the bottomed tubular member 46 idles with respect to the rotation of the ball screw 44 in the apply direction. Then, when the nut member 45 screwed through the ball screw 44 and each ball 48 moves forward (moves leftward in FIG. 1), the piston 23 moves forward.
 さらにモータ32が回転駆動されると、ピストン23は、ナット部材45の前進によりブレーキパッド2、3を介してディスクロータDを押圧し始める。ECUにより、一対のインナ及びアウタブレーキパッド2、3からディスクロータDへの押圧力が所定値に到達するまでモータ32を回転駆動させる。その後、ECUは、ディスクロータDへの押圧力が所定値に到達したことをモータ32の電流値が所定値に達したことによって検出すると、モータ32への通電を停止する。この時、ディスクロータDへの押圧力からの反力により、ボールスクリュー44が若干リリース方向に回転しようとする一方、有底筒状部材46の環状板部80にもディスクロータDへの押圧力からの反力がピストン23、ナット部材45及びボールスクリュー44のクラッチ軸部69を介して作用するために、環状板部80の接触部82と摩擦プレート78との摩擦力により、有底筒状部材46が環状板部80の接触部82と摩擦プレート78との間で回転不能に挟持される。これにより、クラッチ軸部69の各クラッチ溝部85のカム面90と有底筒状部材46の円筒状部81の内周面との間の各クラッチボール86のくさび作用によりボールスクリュー44の回転も規制される。この作用により、一対のインナ及びアウターパッド2、3によるディスクロータDへの制動力が保持されて駐車ブレーキの作動が完了する。 Further, when the motor 32 is driven to rotate, the piston 23 starts to press the disc rotor D through the brake pads 2 and 3 as the nut member 45 advances. The ECU 32 rotates the motor 32 until the pressing force from the pair of inner and outer brake pads 2 and 3 to the disc rotor D reaches a predetermined value. Thereafter, when the ECU detects that the pressing force to the disk rotor D has reached a predetermined value by the fact that the current value of the motor 32 has reached a predetermined value, the ECU stops energization of the motor 32. At this time, the ball screw 44 tends to rotate slightly in the release direction due to the reaction force from the pressing force to the disk rotor D, while the annular plate portion 80 of the bottomed cylindrical member 46 also presses the disk rotor D. Reaction force from the piston 23, the nut member 45, and the clutch shaft 69 of the ball screw 44, the bottomed cylindrical shape is caused by the frictional force between the contact portion 82 of the annular plate portion 80 and the friction plate 78. The member 46 is clamped between the contact portion 82 of the annular plate portion 80 and the friction plate 78 so as not to rotate. Thereby, the ball screw 44 is also rotated by the wedge action of each clutch ball 86 between the cam surface 90 of each clutch groove 85 of the clutch shaft 69 and the inner peripheral surface of the cylindrical portion 81 of the bottomed cylindrical member 46. Be regulated. With this action, the braking force applied to the disc rotor D by the pair of inner and outer pads 2 and 3 is maintained, and the operation of the parking brake is completed.
 次に、駐車ブレーキを解除する際には、パーキングスイッチのパーキング解除操作に基づいて、ECUは、リリース時の回転方向、すなわちピストン23をディスクロータDから離間させる回転方向にモータ32を回転駆動させる。これにより、平歯多段減速機構40及び遊星歯車減速機構41がリリース方向へ回転することで、有底筒状部材46へのディスクロータDからの反力が解除されるために、有底筒状部材46の環状板部80の接触部82と摩擦プレート78との摩擦力が無くなり、有底筒状部材46が回転方向にフリーの状態となる。そして、ボールスクリュー44のリリース方向への回転(図4において時計周り方向への回転)により、各クラッチボール86がねじりバネ87の付勢力によりクラッチ溝部85のカム面90とのかみ合い位置に進み、クラッチ軸部69のカム面90と有底筒状部材46の円筒状部81の内周面との間のくさび作用で、ボールスクリュー44と共に有底筒状部材46もリリース方向に回転し始める。そして、最終的にピストン23がインナ及びアウターパッド2、3から離間する方向に後退して駐車ブレーキが解除される。 Next, when releasing the parking brake, based on the parking release operation of the parking switch, the ECU rotationally drives the motor 32 in the rotation direction at the time of release, that is, the rotation direction in which the piston 23 is separated from the disk rotor D. . As a result, the reaction force from the disk rotor D to the bottomed cylindrical member 46 is released by the rotation of the spur multi-stage speed reduction mechanism 40 and the planetary gear speed reduction mechanism 41 in the release direction. The frictional force between the contact portion 82 of the annular plate portion 80 of the member 46 and the friction plate 78 disappears, and the bottomed tubular member 46 becomes free in the rotational direction. Then, by rotation of the ball screw 44 in the release direction (clockwise rotation in FIG. 4), each clutch ball 86 advances to a meshing position with the cam surface 90 of the clutch groove 85 by the biasing force of the torsion spring 87, Due to the wedge action between the cam surface 90 of the clutch shaft portion 69 and the inner peripheral surface of the cylindrical portion 81 of the bottomed cylindrical member 46, the bottomed cylindrical member 46 starts to rotate in the release direction together with the ball screw 44. Finally, the piston 23 moves backward in a direction away from the inner and outer pads 2 and 3 to release the parking brake.
 以上説明したように、本実施形態に係るディスクブレーキ1では、ピストン推進保持機構39を備え、該ピストン推進保持機構39は、ボールスクリュー44のクラッチ軸部69とシリンダ20の底壁19の摩擦プレート78との間に配置され、該摩擦プレート78に接触可能な接触部82を有する環状板部80、及び該環状板部80の外周に一体的に接続され、ボールスクリュー44のクラッチ軸部69の外周を覆う円筒状部81とを有する有底筒状部材46と、ボールスクリュー44のクラッチ軸部69の外周面と有底筒状部材46の円筒状部81の内周面との間に配置され、ボールスクリュー44のリリース方向だけの回転に有底筒状部材46を追従させるクラッチ機構部47と、を有している。これにより、モータ32の回転駆動によって、ピストン23を一対のインナ及びアウタブレーキパッド2、3に押し付けた後、ボールスクリュー44に付与される反力によって有底筒状部材46が環状板部80に設けた接触部82とシリンダ20の底壁19に設けた摩擦プレート78との間で回転不能に挟持され、同時に、クラッチ機構部47によりボールスクリュー44のリリース方向の回転が規制されることで、一対のインナ及びアウターパッド2、3によるディスクロータDへの制動力が保持される。これにより、重量増加を抑制しつつ、制動状態を保持するディスクブレーキ1を提供することができる。 As described above, the disc brake 1 according to the present embodiment includes the piston propulsion holding mechanism 39, and the piston propulsion holding mechanism 39 is a friction plate on the clutch shaft portion 69 of the ball screw 44 and the bottom wall 19 of the cylinder 20. 78 and an annular plate portion 80 having a contact portion 82 that can come into contact with the friction plate 78, and integrally connected to the outer periphery of the annular plate portion 80, and the clutch shaft portion 69 of the ball screw 44. Arranged between the bottomed cylindrical member 46 having a cylindrical portion 81 covering the outer periphery, and the outer peripheral surface of the clutch shaft portion 69 of the ball screw 44 and the inner peripheral surface of the cylindrical portion 81 of the bottomed cylindrical member 46. And a clutch mechanism 47 that causes the bottomed tubular member 46 to follow the rotation of the ball screw 44 only in the release direction. As a result, the piston 23 is pressed against the pair of inner and outer brake pads 2, 3 by the rotational drive of the motor 32, and then the bottomed tubular member 46 is moved to the annular plate portion 80 by the reaction force applied to the ball screw 44. Between the provided contact portion 82 and the friction plate 78 provided on the bottom wall 19 of the cylinder 20, the rotation of the ball screw 44 in the release direction is restricted by the clutch mechanism portion 47. The braking force applied to the disk rotor D by the pair of inner and outer pads 2 and 3 is maintained. Accordingly, it is possible to provide the disc brake 1 that maintains the braking state while suppressing an increase in weight.
 1 ディスクブレーキ,2 インナブレーキパッド,3 アウタブレーキパッド,4 キャリパ,10 キャリパ本体,11 シリンダ部,19 底壁,20 シリンダ,23 ピストン,32 モータ(電動モータ),39 ピストン推進保持機構(制動保持機構),43 ボールネジ機構,44 ボールスクリュー(回転部材),45 ナット部材(直動部材),46 有底筒状部材,47 クラッチ機構部,80 環状板部,81 円筒状部,82 接触部,D ディスクロータ 1 disc brake, 2 inner brake pad, 3 outer brake pad, 4 caliper, 10 caliper body, 11 cylinder part, 19 bottom wall, 20 cylinder, 23 piston, 32 motor (electric motor), 39 piston propulsion holding mechanism (brake holding) Mechanism), 43 ball screw mechanism, 44 ball screw (rotating member), 45 nut member (linear motion member), 46 bottomed cylindrical member, 47 clutch mechanism part, 80 annular plate part, 81 cylindrical part, 82 contact part, D Disc rotor

Claims (3)

  1.  車両の回転部と共に回転するロータを挟むように対向する一対のパッドと、該一対のパッドのうち一方を前記ロータに押し付けるピストンと、該ピストンが移動可能に配置されるシリンダを有するキャリパ本体と、前記ピストンを電動モータにより推進させて前記一対のパッドを制動位置に保持させる制動保持機構とを備えたディスクブレーキであって、
     前記制動保持機構は、
     前記電動モータの回転力が前記シリンダの底壁を貫通した一端側に伝達される回転部材と、
     該回転部材の他端側に係合して、前記回転部材の回転により直動して前記ピストンを移動させる直動部材と、
     前記回転部材と前記シリンダの底壁との間に配置され、該シリンダの底壁に対向する環状板部、及び該環状板部の外周に一体的に接続され、前記回転部材を覆う筒状部を有する有底筒状部材と、
     前記回転部材の外周面と前記筒状部の内周面との間に配置され、前記回転部材が一方向に回転する時にだけ前記有底筒状部材を同方向に回転させるクラッチ機構部と、を有し、
     前記電動モータの回転駆動によって、前記ピストンを前記一対のパッドに押し付けた後、前記回転部材に付与される反力によって前記有底筒状部材が前記環状板部と前記シリンダの底壁との間で回転不能に挟持され、前記クラッチ機構部により前記回転部材の、前記ピストンの戻り方向への回転を規制する、ディスクブレーキ。
    A pair of pads opposed so as to sandwich a rotor that rotates together with a rotating part of the vehicle, a piston that presses one of the pair of pads against the rotor, and a caliper body having a cylinder in which the piston is movably disposed; A disc brake including a brake holding mechanism for propelling the piston by an electric motor to hold the pair of pads in a braking position;
    The brake holding mechanism is
    A rotating member that transmits the rotational force of the electric motor to one end side that penetrates the bottom wall of the cylinder;
    A direct acting member that engages with the other end of the rotating member and moves the piston by direct movement by rotation of the rotating member;
    An annular plate portion disposed between the rotating member and the bottom wall of the cylinder, facing the bottom wall of the cylinder, and a cylindrical portion integrally connected to the outer periphery of the annular plate portion and covering the rotating member A bottomed cylindrical member having
    A clutch mechanism that is disposed between the outer peripheral surface of the rotating member and the inner peripheral surface of the cylindrical portion, and rotates the bottomed cylindrical member in the same direction only when the rotating member rotates in one direction; Have
    After the piston is pressed against the pair of pads by the rotation of the electric motor, the bottomed cylindrical member is placed between the annular plate portion and the bottom wall of the cylinder by a reaction force applied to the rotating member. A disc brake that is held in a non-rotatable state and restricts rotation of the rotating member in the return direction of the piston by the clutch mechanism.
  2.  前記クラッチ機構部は、前記回転部材の周方向に沿って間隔を置いて設けられる複数のクラッチ溝部と、該各クラッチ溝部内にそれぞれ配置されるクラッチボールと、該各クラッチボールを前記一方向に回転する時の回転方向に付勢するねじりバネと、を備え、
     前記各クラッチボールは、前記ねじりバネの付勢力に抗して、前記クラッチ溝部のカム面と前記回転部材の内周面の間で摩擦力によって移動してかみ合い状態が解除される、請求項1記載のディスクブレーキ。
    The clutch mechanism portion includes a plurality of clutch groove portions provided at intervals along the circumferential direction of the rotating member, clutch balls respectively disposed in the clutch groove portions, and the clutch balls in the one direction. A torsion spring that biases in the direction of rotation when rotating,
    2. The clutch ball is moved by a frictional force between a cam surface of the clutch groove and an inner peripheral surface of the rotating member against an urging force of the torsion spring to release the meshing state. Disc brake as described.
  3.  前記電動モータが前記回転部材を前記一方向とは反対方向に回転させるように回転駆動する時、前記各クラッチボールが前記ねじりバネの付勢力により前記クラッチ溝部のカム面のかみ合い位置に進み、該カム面と前記回転部材の内周面との間のくさび作用により、前記回転部材も前記一方向とは反対方向への回転する、請求項2記載のディスクブレーキ。 When the electric motor rotationally drives the rotating member to rotate in a direction opposite to the one direction, the clutch balls advance to a meshing position of the cam surface of the clutch groove by the biasing force of the torsion spring, 3. The disc brake according to claim 2, wherein the rotating member also rotates in a direction opposite to the one direction by a wedge action between a cam surface and the inner peripheral surface of the rotating member.
PCT/JP2015/054442 2014-03-31 2015-02-18 Disk brake WO2015151618A1 (en)

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WO2017150682A1 (en) * 2016-03-04 2017-09-08 Ntn株式会社 Electric brake device
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KR20170070894A (en) * 2015-12-14 2017-06-23 현대모비스 주식회사 Electro mechanical brake device
KR102460852B1 (en) * 2015-12-14 2022-11-01 현대모비스 주식회사 Electro mechanical brake device
WO2017150682A1 (en) * 2016-03-04 2017-09-08 Ntn株式会社 Electric brake device
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CN113685456A (en) * 2020-05-19 2021-11-23 株式会社日立大厦系统 Power transmission mechanism for robot and robot using the same
CN113685456B (en) * 2020-05-19 2023-04-11 株式会社日立大厦系统 Power transmission mechanism for robot and robot using the same

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