WO2015147359A1 - Aqueous gravure ink composition for pvc sheet, and pvc decoration sheet using same - Google Patents

Aqueous gravure ink composition for pvc sheet, and pvc decoration sheet using same Download PDF

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Publication number
WO2015147359A1
WO2015147359A1 PCT/KR2014/002723 KR2014002723W WO2015147359A1 WO 2015147359 A1 WO2015147359 A1 WO 2015147359A1 KR 2014002723 W KR2014002723 W KR 2014002723W WO 2015147359 A1 WO2015147359 A1 WO 2015147359A1
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ink composition
sheet
weight
gravure ink
aqueous gravure
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PCT/KR2014/002723
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French (fr)
Korean (ko)
Inventor
정성돈
강상수
전봉록
이승환
이은우
김현직
Original Assignee
케이에스씨비 주식회사
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Publication of WO2015147359A1 publication Critical patent/WO2015147359A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/102Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment

Definitions

  • the present invention relates to an ink composition for gravure printing, that is, a gravure ink composition, and more particularly, to an aqueous gravure ink composition for printing a PVC (Polyvinyl Chloride) sheet and a FVC decor sheet using the same.
  • Gravure printing refers to printing in which ink is deposited on a surface of a film to be printed as a metal cylinder rotates.
  • the color concentration is determined according to the depth of the main point, and the type of color depends on the number of cylinders used in the entire process.
  • the printing medium (printed object) supplied for gravure printing is generally in roll or film form, that is, sheet form, and gravure printing is suitable for high speed mass printing with photographic quality.
  • the ink composition used for printing gravure that is, the gravure ink composition includes a pigment, a resin (ink binder), a solvent, and an additive, and a hydrocarbon-based organic solvent such as toluene, xylene, cyclohexanone, etc. is mainly used as the solvent. .
  • the application of an aqueous gravure ink composition with little or no human irritation is required for the gravure printing.
  • the aqueous ink composition has a low drying speed during the gravure printing process, which greatly reduces the productivity of gravure printing, thereby inhibiting mass production of printed matter.
  • the manufacturing cost of the ink composition itself also has a problem such as increased more than when using an organic solvent, in particular, drying problems that inhibit mass production of gravure printing becomes a problem.
  • the present invention has been proposed to solve the above-described problems, and an object thereof is to provide an aqueous ink composition for gravure printing, that is, a fast-drying aqueous gravure ink composition, and a FBC decor sheet using the same.
  • One embodiment of the present invention for solving the above object is an aqueous gravure ink composition for a fibC sheet which is gravure printed on the fibC sheet which is a printed body: methanol; Water Dispersed Polyurethane (PUD; Polyurethane Dispersion) containing an emulsifier for compatibility with the methanol; Thickeners; Silica; And it provides an aqueous gravure ink composition for FBC sheet containing a pigment (Pigment).
  • the methanol is 54 to 129 parts by weight
  • the thickener is 1.8 to 28.6 parts by weight
  • the silica is 1.8 to 11.5 parts by weight
  • the pigment is 1.8 to 22.9 parts by weight based on 100 parts by weight of the water-dispersed polyurethane.
  • the pigment is an organic pigment, but is not limited thereto.
  • the thickener includes polyvinylpyrrolidone (PVP).
  • PVP polyvinylpyrrolidone
  • the aqueous gravure ink composition for fibC sheet may further include at least one additive of an antifoaming agent, a leveling agent, and a dispersing agent.
  • the additive is included 1.8 to 8.6 parts by weight based on 100 parts by weight of the water-dispersed polyurethane.
  • a more specific embodiment of the present invention is an aqueous gravure ink composition for a fibC sheet which is gravure printed on a fibC sheet which is a printed material: 30 to 45 based on 100% by weight of the aqueous gravure ink composition for the fibC sheet.
  • an aqueous gravure ink composition for fibC sheet comprising an organic pigment.
  • the aqueous gravure ink composition for fibC sheet may further include an additive of 1 to 3% by weight based on 100% by weight of the aqueous gravure ink composition for fibC sheet.
  • the thickener includes polyvinylpyrrolidone (PVP; Polyvinyl Pyrrolidone).
  • PVP polyvinylpyrrolidone
  • the particle size of the silica is 1 ⁇ 10 ⁇ m.
  • Another embodiment of the present invention includes: FBC sheet; Provided is a FVC deco sheet comprising an ink layer which is gravure printed on the FVC sheet by the above-described aqueous gravure ink composition for FVC sheet to form a pattern.
  • the FBC decorative sheet may further include a coating layer covering the ink layer to coat the surface of the FBC decorative sheet.
  • the coating layer may be a lamination coating or a clear coating.
  • the ink composition dries quickly during gravure printing, and thus the productivity of gravure printing is improved, and since the ink composition is an aqueous ink composition, environmental pollution or human hazards caused by the use of organic solvents can be prevented.
  • the ink composition may be prevented from sticking to the second degree or adhered to the second degree transferred to the printed object (Fig. C sheet) during the first degree printing process.
  • the print quality can be improved along with the productivity.
  • the present invention since stickiness (tackyness) of the printing surface is prevented, a phenomenon that the interlayer interface is stuck when the PVC decor sheet is wound in a roll shape can be prevented, and further, a lamination film (coating film) covering the ink layer. Since the adhesion of the can be secured stably the surface quality of the FBC decorative sheet can be improved.
  • FIG. 1 is a photograph showing an example of a FBC deco sheet prepared using the aqueous gravure ink composition for FBC sheet according to the present invention.
  • FIG. 2 is a schematic cross-sectional view of the decor sheet shown in FIG. 1.
  • FIG. 3 is a flow chart schematically illustrating a process of preparing a water-dispersed polyurethane containing an emulsifier.
  • the aqueous gravure ink composition for FVC sheet according to one embodiment of the present invention includes methanol, PUD (polyurethane dispersion), and thickener. And silica and pigment, and these components may be mixed in water.
  • the methanol functions as a solvent with water, preferably distilled water, and the water-dispersed polyurethane (hereinafter abbreviated as 'PUD') functions as an ink binder, increasing the ink viscosity according to the specification of the thickened product, Silica is a component that minimizes or prevents the sticky of the printed surface after drying.
  • the pigment is a component for implementing a colored or colorless color as well known, there are inorganic pigments and organic pigments in this embodiment is described an example in which the organic pigment is applied as the pigment.
  • the type of the organic pigment is various, the organic pigment applied to the deck sheet is used that is good in light resistance and heat resistance. More specific examples of the organic pigment, CI Pigment Red 48: 1, 48: 2, 48: 3, 48: 4, 53: 1, 53: 2, 57: 1), eye pigment yellow (CI Pigment Yellow 1, 3, 83), CI Pigment Orange 16, CI Pigment Blue 15: 3, 15: 6, CI Pigment Green 7 ), Anthraquinone series (Indanthrene Blue CI Pigment Blue 60), thioindigo series (Thioindigo Magenta CI Pigment Vilot38), perinone series (Perinone Orange CI Pigment Orange 43), perylene series (Perylene Maroon CI Pigment Red 179), quinacridone series (Quninacridone Red CI Pigment Violet 19), CI Pigment Red 177, and CI Pigment Green 36, and the like, and the organic pigments are not limited thereto.
  • the drying time of the ink composition is a factor that significantly affects the productivity of printing. Therefore, the quick drying property of the ink composition is directly related to the productivity, and the aqueous gravure ink composition is fast drying, for example, 45 seconds. Although the following drying time is required, conventionally, it was difficult to satisfy the quick drying property due to the characteristics of the aqueous ink composition.
  • a thickness of 0.6 mm to 2.0 mm is generally used and a thickness of 0.8 to 1.5 mm.
  • the ink composition is dried at a temperature of 60 ° C. or less in the printing process, and when the thickness of the PVC sheet is 0.8 mm, the ink composition is at a temperature of 45 ° C. or less in the printing process. It is a situation that needs to be built. This is because, when the ink composition is dried at a temperature higher than the above-mentioned temperature, the PVC sheet is stretched due to thermal deformation, thereby deteriorating the surface smoothness.
  • the printing speed is required to be printed at a speed of at least 30 m / min since it is directly connected to productivity, and the printing speed is different for each gravure printing machine, but the PVC sheet is dry zone. It takes about 30 ⁇ 45 seconds to dwell in the Dry Zone.
  • the printing conditions required in the market, especially the drying conditions, when the thickness of the PVC sheet to be printed is 1.5 mm, 45 seconds or less, for example, 30 to 45 seconds at a temperature of 60 ° C. or lower, and the thickness of the PVC sheet is 0.8 mm.
  • 45 seconds or less for example, 30 to 45 seconds at a temperature of 45 °C or less, the shorter the drying time may be higher productivity.
  • the general gravure printing machine can print from 1 to 8 degrees. If the printing speed is faster than the drying time of ink, the ink transferred to the printed object is not hardened and printed on 2 degrees after 1 degree printing. Since poor printing can be caused, dryness, that is, quick drying, is a factor that determines the quality of printing together with the productivity of printing.
  • the pigment is an organic pigment, but is not limited thereto.
  • the thickener is preferably polyvinyl pyrrolidone (PVP), but is not limited thereto.
  • the polyvinyl pyrrolidone (hereinafter, abbreviated as 'PVP') increases in proportion to the viscosity of the ink as the content in the ink increases, and when the PVP is used as a thickener, a coating film is used to coat the decor sheet after gravure printing.
  • the adhesion (coating adhesion) of the transparent PVC film for lamination coating is also excellent.
  • the drying is not satisfactory, and the drying property cannot be satisfied. If the content of the methanol is more than the above-mentioned range, the content of the PUD is relatively low, so that the adhesion between the material (printed material; PVC sheet) and the ink composition is relatively low. This weakening and thus it can be confirmed through the present invention that the print quality is reduced during printing.
  • the viscosity of the ink composition is preferably 50 cps or more, preferably 80 cps to 300 cps, but printing is not impossible even if it is 50 cps or less.
  • the silica has the effect of increasing the viscosity of the ink composition and the blocking (blocking) effect (anti-sticking effect).
  • the content of the silica is smaller than the above-mentioned range, stickiness (tacky) may occur after drying. More specifically, the surface (printing surface) after drying at 60 ° C. for 45 seconds in a dry oven. It can be confirmed that it is sticky, but if the silicon content is small, it can be confirmed by experimenting that the printing surface is sticky. On the contrary, if the silica content is higher than the above-mentioned range, the adhesion of the lamination coating may be weakened, so the above-mentioned range is preferable, but the range is not necessarily limited to the above-described range.
  • the particle size of the said silica is 1 micrometer-10 micrometers.
  • the particle size of general silica is about 7 nanometers (nm) to 20 microns ( ⁇ m). If the particle size of the silica is less than 1 ⁇ m, it is difficult to secure a blocking (blocking) effect, and if it exceeds 10 ⁇ m, the roll mesh is used for gravure printing. ) May be blocked.
  • Blocking generally means that the ink composition becomes sticky above a certain temperature so that the interlayer contact surface (interlayer interface) of the decosheet adheres well when the decosheet is rolled after printing.
  • the material PVC sheet
  • the material may stick to the 2 degrees at the time of 2 degrees of printing, and the decoration sheet after printing Even when winding in the form of a roll, the interlayer contact surface of the decor sheet may stick, so it is good to prevent the printing surface stickiness.
  • the content of the pigment is less than the above-mentioned range, the coloring power (color strength) is lowered, and if it is higher than the above-mentioned range, the manufacturing cost increases and the viscosity increases, so that the workability may deteriorate. It doesn't happen.
  • the ink composition may further include at least one additive of an antifoaming agent, a leveling agent, and a dispersant. More specifically, with respect to 100 parts by weight of the water-dispersed polyurethane, the additive includes 1.8 to 8.6 parts by weight, but is not limited to this range.
  • the PUD is a composition containing an emulsifier to increase compatibility with methanol, that is, the content of methanol in the ink composition may be increased due to the emulsifier, thereby shortening the drying time.
  • Good compatibility means that there is no change in ink properties when the two raw materials are mixed well. If the compatibility is poor, the transparent ink binder becomes cloudy or the viscosity of the ink is not stable. ) May occur, and particles such as pigments and silica may precipitate.
  • the ink composition based on 100% by weight of the total composition, 30 to 45% by weight methanol, 35 to 55% by weight containing an emulsifier for compatibility with the methanol Water dispersion polyurethane, 1 to 10% by weight of thickener, 1 to 4% by weight of silica, and 1 to 8% by weight of organic pigments.
  • the ink composition may further include an additive of 1 to 3% by weight, and distilled water may be mixed more specifically with water as the remaining amount together with the components so that the total weight may be 100.
  • the thickener preferably includes polyvinylpyrrolidone (PVP) as described above.
  • the content of the water-dispersed polyurethane (including the emulsifier) is less than 35% by weight relative to the total weight may result in poor print quality (ink adhesion), if the content exceeds 55% by weight relative to the alcohol content is reduced to reduce the dryness
  • the content of each component is in the above-described range, it can be seen that an aqueous gravure ink composition having excellent ink viscosity stability, dryness, tackyness, coating adhesion, and the like can be prepared.
  • the present invention provides an ink layer 12 which is gravurely printed on the PVC sheet 11 by the above-described ink composition and the above-described ink composition to form a pattern.
  • a PVC decor sheet 10 comprising, the ink layer 12 is covered by a coating layer 13 so that the surface of the decor sheet 10 may be coated by the coating layer (13).
  • the coating layer 13 may be a lamination coating layer (Lamination Coating Layer) or a transparent coating layer (Clear Coating Layer) by a two-component urethane, an example of the lamination coating layer may be a transparent PVC film.
  • the thickness of the ink layer 12 is 3 ⁇ m ⁇ 6 ⁇ m
  • the thickness of the coating layer for example, the lamination coating layer 13 is 0.8 mm to 3 mm
  • the adhesion force (coating adhesion force) of the coating layer 13 is required to be 1.8 kgf / in or more.
  • the method of manufacturing an embodiment of the PUD a prepolymer manufacturing step of preparing a prepolymer, a neutralization step of adding a neutralizing agent to the prepolymer, and adding an emulsifier to obtain an aqueous dispersion polyurethane (PUD) containing an emulsifier.
  • PUD aqueous dispersion polyurethane
  • the PUD proceeds in almost the same manner as a generally known PUD manufacturing process, but discloses an example of using a PUD, that is, a PUD containing an emulsifier as an ink binder, which is manufactured through an emulsifier input process after the neutralization step.
  • the prepolymer is prepared by reacting a polyol and dimethylol propionic acid (hereinafter referred to as 'DMPA'), and the DMPA provides an ionic group that enables water dispersion in water.
  • 'DMPA' dimethylol propionic acid
  • the polyols are broadly classified into polyester polyols, polyether polyols, polycarbonate polyols, and the like.
  • Examples of the solvent used in the prepolymer reaction include N-methylpyrrolidinone (NMP) and acetone (Acetone).
  • NMP N-methylpyrrolidinone
  • Acetone acetone
  • acetone is disclosed as the reaction solvent.
  • the PTMG is a polyether polyol and the Priplast 3192 is a polyester polyol.
  • the prepolymer is obtained by injecting 9.74% by weight of the acetone to the reactants at 50 °C to obtain a viscosity (lower viscosity) easy to disperse Can be.
  • a neutralization step is used to neutralize the prepolymer, and finally, a step of obtaining a PUD containing an emulsifier is performed.
  • the carboxylic group of DMPA which forms an anion, is neutralized by volatile amines such as triethylamine (TEA) and an ionic group is formed on the prepolymer.
  • volatile amines such as triethylamine (TEA)
  • TAA triethylamine
  • the PUD may be finally manufactured through the prepolymer production step and the neutralization step, and diamine may be added to the PUD to increase the molecular weight as necessary.
  • the final emulsifier is added to the composition after the neutralization step in order to increase the compatibility with alcohol. It is characterized by producing a fast-drying aqueous gravure ink composition by obtaining a containing PUD and using a PUD containing the emulsifier (referred to as 'PUD 1' for the purpose of distinguishing from a general PUD containing no emulsifier).
  • the neutralizing step includes adding a neutralizing agent, specifically triethylamine, to the prepolymer and stirring the mixture for 30 minutes.
  • an embodiment of PUD that is, PUD 1 having improved compatibility with methanol is obtained by adding an emulsifier to the composition after the above-described neutralization process.
  • emulsifier examples include alkyl phosphate (Alkyl phosphate), Ammonium (POE) Alkyl Aryl Ether Sulfate, Sulfosuccinate, Sodium Dioctyl Sulfosuccinate, and in the present example, sodium dioctyl sulfosuccinate 0.97 wt% Was used as emulsifier.
  • the emulsifier is added to the composition (primary composition) obtained by adding a neutralizing agent to the prepolymer and stirring, and water (distilled water or water) is added to the composition (secondary composition) to which the emulsifier is added.
  • the tertiary composition was stirred at a high speed (800 RPM or more) to disperse the solution (tertiary composition) in which the ion exchanged water was added, and then the emulsifier was volatilized (evaporated) by distillation under reduced pressure.
  • PUD PUD 1, PUD of 35% solids
  • the water 58.43% by weight of ion-exchanged water was used as the water.
  • the PUD used in the ink composition according to the embodiment of the present invention that is, the PUD containing an emulsifier is not limited to the result of the above-described manufacturing example and the manufacturing method is not limited to the above-described example, but is compatible with the methanol. PUD containing an emulsifier that enhances the castle is possible as a component of the present invention.
  • the method of preparing the PUD 2 or the content of the component is generally known in the art, and for example, the entire process of manufacturing the embodiment of the PUD1 described above to manufacture the embodiment of the PUD 2
  • the content of the ion-exchanged water was adjusted as shown in Table 1 below, the components and contents of one embodiment of the PUD1 and one embodiment of the PUD 2 It is shown in [Table 1] below.
  • Examples 1-1 to 1-3 are ink compositions in which PUD (PUD 1) containing an emulsifier is applied as an ink binder and methanol is used as a solvent, and 2-1 to 2-3 of the comparative examples are ink.
  • PUD 2 is applied as a binder and methanol is applied as a solvent.
  • 2-4 to 2-6 are ink compositions to which PUD 1 is applied as an ink binder and ethanol is applied as a solvent.
  • the thickener is PVP K-90 of BASF (Germany) as polyvinyl pyrrolidone, and the silica (Silica) has an average particle size of approximately 9 ⁇ m, and DEGUSSA (Germany The pigment is a product of CLARIANT (Germany) as Blue Pigment 15: 3.
  • the antifoaming agent is TEGO Foamex 810 as silicone, and the leveling agent is BYK-346 BYK as silicone.
  • Table 3 shows the performance (initial viscosity, viscosity stability, dryness, tackyness, lamination coating adhesion) of the Examples and Comparative Examples of Table 2 and tested.
  • Examples (1-1 to 1-3) of the ink composition containing PUD 1 and methanol are maintained in a stable ink viscosity, 45 °C at a temperature of 60 °C in a dry oven (Dry Oven) Tacky (print side sticky) did not appear after drying for a second, and the coating adhesion (adhesion between the print side and the transparent PVC film when lamination coated with a transparent PVC film after gravure printing on the PVC sheet) was also higher than 1.8 kgf / in. Appeared excellent.
  • Ink viscosity stability is the value which confirmed the change of ink viscosity after storing an ink composition in 50 degreeC environment for 7 days, and is the same in the following table
  • Example 1-1 in which the content of methanol is 10% by weight, ink on the printing surface is smeared in the drying test (item which confirmed the ink staining after drying according to each drying condition (temperature X time) after 120Mesh gravure printing). Developed (undried; not completely dried). Therefore, in the present invention, the methanol is 54 to 128 parts by weight, more specifically 30 to 45% by weight of the total ink composition based on 100 parts by weight of the PUD containing the emulsifier.
  • Drying 1 of Table 3 was tested after drying for 30 seconds at a temperature of 45 °C in a dry oven (Dry Oven), Drying 2 was tested after drying for 30 seconds at a temperature of 60 °C in a dry oven As a result, the conditions of the said drying test are the same also in the following description. Initial viscosities were confirmed with a Brookfield viscometer.
  • the ink viscosity is not stable and the ink viscosity is increased over time, so that the ink viscosity is not stable. More specifically, in Comparative Example 2-1, the ink viscosity was increased from 320 cps to 480 cps, and in Comparative Example 2-2, the ink viscosity was increased from 110 cps to 8,000 cps, and in Comparative Example 2-3, The ink viscosity rose from 100 cps to 15,000 cps, and the viscosity increased relatively in Comparative Examples 2-2 and 2-3 compared with Comparative Example 2-1.
  • Comparative Examples (2-4 to 2-6) of the ink composition containing PUD 1 and ethanol is maintained in a stable ink viscosity, dried after drying for 45 seconds at a temperature of 60 °C in a dry oven (Dry Oven) No stickiness was observed, and coating adhesion was also excellent, with more than 1.8 kgf / in, but there was a problem in dryness.
  • the aqueous gravure ink composition was prepared by varying the type and content of the thickener as shown in [Table 4] below, and the aqueous gravure ink composition was coated on a PVC sheet having a thickness of 0.8 mm (0.8 T). Gravure printing produced a PVC decor sheet.
  • Table 5 below is the data to test the performance of the Examples and Comparative Examples of Table 4 shown.
  • the embodiments (1-4 to 1-6) of the ink composition comprising a polyvinyl pyrrolidone (PVP) as a thickener has excellent ink viscosity stability, dryness and tacky (print surface sticky). It was found to be absent, and furthermore, the coating adhesion was confirmed to be excellent.
  • PVP polyvinyl pyrrolidone
  • the aqueous gravure ink composition is 0.8mm (0.8T) thick material (printed material) That is, gravure printing on the PVC sheet to prepare a PVC decor sheet.
  • examples of the ink composition containing silica were found to be excellent in both ink viscosity stability and dryness, and Example 1- in which the content of silica was less than the content range presented in the present invention.
  • tackyness printed surface sticky
  • coating adhesion is shown to be slightly lowered, indicating that silica content is a factor influencing tackyness. It can be confirmed that it can affect the coating adhesion.
  • the ink composition may improve the tackyness only by including silica, and since the ink viscosity stability and dryness are satisfied regardless of the silica content, the silica content is smaller than the content range suggested in the present invention. It is not excluded that the high or high case is applicable to the present invention, and when the silica content is within the content range of the present invention, it can be confirmed through experiments that satisfactory tacky and coating adhesion in addition to ink viscosity stability and dryness.
  • the present invention is a technology used in the field of ink, in particular, the production of water-based ink, the gravure printing industry and the decorative sheet production, such as wallpaper and flooring, according to the present invention, the ink composition is rapidly dried during gravure printing, so the productivity of gravure printing is improved. Since it is improved and is an aqueous ink composition, environmental pollution or human hazards caused by the use of an organic solvent can be prevented.

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  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
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Abstract

The present invention relates to an aqueous gravure ink composition for a PVC sheet, which is gravure-printed on a PVC sheet on which printing is to be performed. The ink composition according to the present invention comprises: methanol; a polyurethane dispersion (PUD) containing an emulsifier for compatibility with the methanol; a thickener; silica; and a pigment. According to the present invention, an ink composition is rapidly dried during gravure printing, and thus gravure printing productivity is improved, and since the ink composition is an aqueous ink composition, environmental pollution caused by the use of an organic solvent, or harmful effects on the human body can be prevented.

Description

피비이씨 시트용 수성 그라비어 수성 잉크 조성물 및 이를 이용한 피브이씨 데코시트Aqueous Gravure Aqueous Ink Composition For PBC Sheet And FVC Decor Sheet Using The Same
본 발명은 그라비어 인쇄용 잉크 조성물 즉 그라비어 잉크 조성물에 관한 것으로서, 특히 피브이씨(PVC; Polyvinyl Chloride) 시트(Sheet) 인쇄용 수성 그라비어 잉크 조성물 및 이를 이용한 피브이씨 데코시트에 관한 것이다.The present invention relates to an ink composition for gravure printing, that is, a gravure ink composition, and more particularly, to an aqueous gravure ink composition for printing a PVC (Polyvinyl Chloride) sheet and a FVC decor sheet using the same.
그라비어 인쇄(Gravure Printing)라 함은 금속 실린더(cylinder)가 회전하면서 피인쇄체인 필름 표면에 잉크가 묻어나게 하는 인쇄를 말한다. 상기 그라비어 인쇄에서 색의 농도는 요점의 깊이에 따라 결정되며 색의 종류는 전 공정에 사용되는 실린더의 개수에 따른다. 그라비어 인쇄를 위해 공급되는 인쇄 매체(피인쇄체)는 일반적으로 롤(roll)이나 필름(film)형태 즉 시트 형태로서 상기 그라비어 인쇄는 사진 정도의 품질을 지닌 고속 대량 인쇄에 적당하다.Gravure printing refers to printing in which ink is deposited on a surface of a film to be printed as a metal cylinder rotates. In the gravure printing, the color concentration is determined according to the depth of the main point, and the type of color depends on the number of cylinders used in the entire process. The printing medium (printed object) supplied for gravure printing is generally in roll or film form, that is, sheet form, and gravure printing is suitable for high speed mass printing with photographic quality.
상기 그라비어 인쇄에 사용되는 잉크 조성물 즉 그라비어 잉크 조성물은 안료와 수지(잉크 바인더)와 용제와 첨가제를 포함하며, 상기 용제로는 톨루엔, 크실렌, 시클로헥사논, 등의 탄화수소계 유기 용제가 주로 사용되고 있다.The ink composition used for printing gravure, that is, the gravure ink composition includes a pigment, a resin (ink binder), a solvent, and an additive, and a hydrocarbon-based organic solvent such as toluene, xylene, cyclohexanone, etc. is mainly used as the solvent. .
상기 그라비어 인쇄에 의하여 바닥 장식재나 벽지나 가구용 필름 등 각종 시트, 보다 구체적으로 바닥이나 벽면이나 가구 등의 표면을 마감하는 장식용 시트(데코시트)가 제조되고 있으며, 상기 그라비어 잉크 조성물에 포함되는 유기 용제는 잉크의 건조 공정에서 대기 중으로 방출되어 대기 오염의 원인이 되며, 눈이나 피부에 자극을 주는 등 거주 환경이나 작업 환경을 악화시키고, 화재의 위험성이 있는 등 많은 문제점을 가지고 있다.By gravure printing, various sheets such as floor decorative materials, wallpaper and furniture films, and more specifically decorative sheets (deco sheets) for finishing surfaces such as floors, walls or furniture, are manufactured, and an organic solvent contained in the gravure ink composition. In the drying process of the ink is released into the atmosphere causing air pollution, deteriorating the living environment or work environment, such as irritating eyes or skin, there are a number of problems, such as the risk of fire.
근래에는 환경 보호나 작업 환경이나 실내 거주 환경에 대한 관심이 높아지면서 국가별로 유기 용제의 사용을 금지 또는 억제하는 법이 제정되고 있는 추세이므로, 유기 용제의 사용에 제약을 받고 있는 실정이다.Recently, as the interest in environmental protection, working environment, and indoor living environment is increasing, laws are being enacted to prohibit or suppress the use of organic solvents in each country. Therefore, the use of organic solvents is restricted.
따라서 상기 그라비어 인쇄에 인체 자극이 작거나 없는 수성 그라비어 잉크 조성물의 적용이 요구되고 있으나, 수성 잉크 조성물의 경우 그라비어 인쇄 공정 중에 건조 속도가 느려서 그라비어 인쇄의 생산성이 크게 저하되므로, 인쇄물의 대량생산을 저해하고 잉크 조성물 자체의 제조 비용도 유기 용제를 사용하는 경우보다 더 증가되는 등의 문제점을 가지는데, 특히 그라비어 인쇄물의 대량생산을 저해하는 건조성이 문제가 된다.Therefore, the application of an aqueous gravure ink composition with little or no human irritation is required for the gravure printing. However, the aqueous ink composition has a low drying speed during the gravure printing process, which greatly reduces the productivity of gravure printing, thereby inhibiting mass production of printed matter. And the manufacturing cost of the ink composition itself also has a problem such as increased more than when using an organic solvent, in particular, drying problems that inhibit mass production of gravure printing becomes a problem.
본 발명은 상술한 종래의 문제점을 해결하기 위해 제안된 것으로서, 건조 속도가 빠른 그라비어 인쇄용 수성 잉크 조성물 즉 속건성의 수성 그라비어 잉크 조성물 및 이를 이용한 피브이씨 데코시트를 제공하는 데 그 목적이 있다.The present invention has been proposed to solve the above-described problems, and an object thereof is to provide an aqueous ink composition for gravure printing, that is, a fast-drying aqueous gravure ink composition, and a FBC decor sheet using the same.
본 발명의 다른 목적은 태키성(끈적임, Tacky)이 없거나 낮으며, 더 나아가 인쇄면을 보호하는 코팅 필름의 부착력(코팅 부착력)이 우수한 수성 그라비어 잉크 조성물 및 이를 이용한 피브이씨 데코시트를 제공하기 위한 것이다.It is another object of the present invention to provide an aqueous gravure ink composition having no or low tacky, and furthermore, having an excellent adhesion (coating adhesion) of a coating film protecting a printing surface, and a FBC decor sheet using the same. It is for.
상술한 목적의 해결을 위한 본 발명의 일 실시예는 피인쇄체인 피브이씨 시트에 그라비어 인쇄되는 피브이씨 시트용 수성 그라비어 잉크 조성물로서: 메탄올; 상기 메탄올과의 상용성을 위해 유화제를 함유하는 수분산 폴리우레탄(PUD; Polyurethane Dispersion); 증점제(Thickener); 실리카(Silica); 그리고 안료(Pigment)를 포함하는 피브이씨 시트용 수성 그라비어 잉크 조성물을 제공한다.One embodiment of the present invention for solving the above object is an aqueous gravure ink composition for a fibC sheet which is gravure printed on the fibC sheet which is a printed body: methanol; Water Dispersed Polyurethane (PUD; Polyurethane Dispersion) containing an emulsifier for compatibility with the methanol; Thickeners; Silica; And it provides an aqueous gravure ink composition for FBC sheet containing a pigment (Pigment).
상기 수분산 폴리우레탄 100 중량부에 대하여, 상기 메탄올은 54~129 중량부, 상기 증점제는 1.8~28.6중량부, 상기 실리카는 1.8~11.5 중량부, 상기 안료는 1.8~22.9 중량부가 포함된다. 상기 안료는 유기안료이나 이에 한정되는 것은 아니다.The methanol is 54 to 129 parts by weight, the thickener is 1.8 to 28.6 parts by weight, the silica is 1.8 to 11.5 parts by weight, the pigment is 1.8 to 22.9 parts by weight based on 100 parts by weight of the water-dispersed polyurethane. The pigment is an organic pigment, but is not limited thereto.
그리고, 상기 증점제는 폴리비닐피롤리돈(PVP; Polyvinyl Pyrrolidone)을 포함한다.In addition, the thickener includes polyvinylpyrrolidone (PVP).
상기 피브이씨 시트용 수성 그라비어 잉크 조성물은, 소포제와 레벨링제와 분산제 중 적어도 하나의 첨가제를 더 포함할 수 있다. 상기 수분산 폴리우레탄 100 중량부에 대하여, 상기 첨가제는 1.8~8.6 중량부가 포함된다.The aqueous gravure ink composition for fibC sheet may further include at least one additive of an antifoaming agent, a leveling agent, and a dispersing agent. The additive is included 1.8 to 8.6 parts by weight based on 100 parts by weight of the water-dispersed polyurethane.
본 발명의 보다 구체적인 실시예는 피인쇄체인 피브이씨 시트에 그라비어 인쇄되는 피브이씨 시트용 수성 그라비어 잉크 조성물로서: 상기 피브이씨 시트용 수성 그라비어 잉크 조성물 100 중량%를 기준으로, 30~45 중량% 메탄올, 상기 메탄올과의 상용성을 위해 유화제를 함유하는 35~55 중량%의 수분산 폴리우레탄, 1~10 중량%의 증점제, 1~4 중량%의 실리카, 그리고 1~8 중량%의 유기안료를 포함하는 피브이씨 시트용 수성 그라비어 잉크 조성물을 제공한다. A more specific embodiment of the present invention is an aqueous gravure ink composition for a fibC sheet which is gravure printed on a fibC sheet which is a printed material: 30 to 45 based on 100% by weight of the aqueous gravure ink composition for the fibC sheet. Wt% methanol, 35-55 wt% water-dispersed polyurethane containing emulsifier for compatibility with the methanol, 1-10 wt% thickener, 1-4 wt% silica, and 1-8 wt% Provided is an aqueous gravure ink composition for fibC sheet comprising an organic pigment.
상기 피브이씨 시트용 수성 그라비어 잉크 조성물은, 상기 피브이씨 시트용 수성 그라비어 잉크 조성물 100 중량%를 기준으로, 1~3 중량%의 첨가제를 더 포함할 수 있다. 그리고 상기 증점제는 폴리비닐피롤리돈(PVP; Polyvinyl Pyrrolidone)을 포함한다. 상기 실리카의 입도는 1~10㎛이다. The aqueous gravure ink composition for fibC sheet may further include an additive of 1 to 3% by weight based on 100% by weight of the aqueous gravure ink composition for fibC sheet. And the thickener includes polyvinylpyrrolidone (PVP; Polyvinyl Pyrrolidone). The particle size of the silica is 1 ~ 10㎛.
본 발명의 다른 실시예는: 피브이씨 시트; 상술한 피브이씨 시트용 수성 그라비어 잉크 조성물에 의해 상기 피브이씨 시트에 그라비어 인쇄되어서 패턴을 형성하는 잉크층을 포함하여 이루어지는 피브이씨 데코시트를 제공한다. Another embodiment of the present invention includes: FBC sheet; Provided is a FVC deco sheet comprising an ink layer which is gravure printed on the FVC sheet by the above-described aqueous gravure ink composition for FVC sheet to form a pattern.
상기 피브이씨 데코시트는, 상기 잉크층을 덮어서 상기 피브이씨 데코시트의 표면을 코팅하는 코팅층(Coating Layer)을 더 포함할 수 있다. 상기 코팅층은 라미네이션 코팅(Lamination Coating) 또는 투명 코팅(Clear Coating)일 수 있다.The FBC decorative sheet may further include a coating layer covering the ink layer to coat the surface of the FBC decorative sheet. The coating layer may be a lamination coating or a clear coating.
본 발명에 따르면, 그라비어 인쇄시에 잉크 조성물이 빠르게 건조되므로 그라비어 인쇄의 생산성이 향상되며, 수성 잉크 조성물이므로 유기 용제의 사용으로 인한 환경 오염이나 인체 유해성이 방지될 수 있다.According to the present invention, the ink composition dries quickly during gravure printing, and thus the productivity of gravure printing is improved, and since the ink composition is an aqueous ink composition, environmental pollution or human hazards caused by the use of organic solvents can be prevented.
그리고 본 발명에 따르면, 1도 인쇄 과정에서 피인쇄체(피브이씨 시트)에 전사된 2도에 잉크 조성물이 2도에 묻어나거나 태키성으로 인해 붙는 현상이 방지될 수 있으므로, 빠른 인쇄성 확보에 따른 생산성 향상과 함께 인쇄 품질이 향상될 수 있다. In addition, according to the present invention, the ink composition may be prevented from sticking to the second degree or adhered to the second degree transferred to the printed object (Fig. C sheet) during the first degree printing process. The print quality can be improved along with the productivity.
또한, 본 발명에 따르면, 인쇄면의 끈적임(태키성)이 방지되므로 PVC 데코시트를 롤 형태로 감을 때 층간 경계면이 붙는 현상이 방지될 수 있고, 더 나아가 잉크층을 덮는 라미네이션 필름(코팅 필름)의 부착력이 안정적으로 확보될 수 있으므로 피브이씨 데코시트의 표면 품질이 향상될 수 있다.In addition, according to the present invention, since stickiness (tackyness) of the printing surface is prevented, a phenomenon that the interlayer interface is stuck when the PVC decor sheet is wound in a roll shape can be prevented, and further, a lamination film (coating film) covering the ink layer. Since the adhesion of the can be secured stably the surface quality of the FBC decorative sheet can be improved.
도 1은 본 발명에 따른 피브이씨 시트용 수성 그라비어 잉크 조성물을 이용하여 제조되는 피브이씨 데코시트의 일 예를 보여주는 사진이다.1 is a photograph showing an example of a FBC deco sheet prepared using the aqueous gravure ink composition for FBC sheet according to the present invention.
도 2는 도 1에 도시된 데코시트를 개략적으로 나타낸 단면도이다. FIG. 2 is a schematic cross-sectional view of the decor sheet shown in FIG. 1.
도 3은 유화제를 함유하는 수분산 폴리우레탄의 제조 과정을 개략적으로 나타낸 플로우 차트이다.3 is a flow chart schematically illustrating a process of preparing a water-dispersed polyurethane containing an emulsifier.
이하, 본 발명에 따른 피브이씨 시트용 수성 그라비어 잉크 조성물의 바람직한 실시예를 구체적으로 설명한다.Hereinafter, a preferred embodiment of the aqueous gravure ink composition for FBC sheet according to the present invention will be described in detail.
본 발명의 일 실시예에 따른 피브이씨 시트용 수성 그라비어 잉크 조성물(이하 '잉크 조성물'이라 약칭함)은, 메탄올(Methanol)과 수분산 폴리우레탄(PUD; Polyurethane Dispersion)과, 증점제(Thickener)와, 실리카(Silica)와, 안료(Pigment)를 포함하며, 이러한 구성요소들이 물에 혼합될 수 있다. The aqueous gravure ink composition for FVC sheet according to one embodiment of the present invention (hereinafter, abbreviated as 'ink composition') includes methanol, PUD (polyurethane dispersion), and thickener. And silica and pigment, and these components may be mixed in water.
상기 메탄올은 물 바람직하게는 증류수와 함께 용제로서 기능하고, 상기 수분산 폴리우레탄( 이하 'PUD' 라 약칭함)은 잉크 바인더로서 기능하며, 상기 증점되는 제품의 사양에 맞추어 잉크 점도를 높이고, 상기 실리카는 건조 후 인쇄면의 끈적임(Tacky)을 최소화 또는 방지하는 구성요소다. The methanol functions as a solvent with water, preferably distilled water, and the water-dispersed polyurethane (hereinafter abbreviated as 'PUD') functions as an ink binder, increasing the ink viscosity according to the specification of the thickened product, Silica is a component that minimizes or prevents the sticky of the printed surface after drying.
그리고 상기 안료는 잘 알려진 바와 같이 유색 또는 무색의 색상 구현을 위한 구성요소로서, 무기안료와 유기안료가 있으며 본 실시예에서는 상기 안료로서 유기안료가 적용된 예가 설명된다.And the pigment is a component for implementing a colored or colorless color as well known, there are inorganic pigments and organic pigments in this embodiment is described an example in which the organic pigment is applied as the pigment.
상기 유기안료의 종류는 다양하며, 데크시트에 적용되는 유기안료는 내광성과 내열성이 좋은 것이 사용된다. 상기 유기안료의 보다 구체적인 예로는, 시아이 피그먼트 레드(CI Pigment Red 48:1, 48:2, 48:3, 48:4, 53:1, 53:2, 57:1), 시아이 피그먼트 옐로우(CI Pigment Yellow 1, 3, 83), 시아이 피그먼트 오렌지 16(CI Pigment Orange 16), 시아이 피그먼트 블루(CI Pigment Blue 15:3, 15:6), 시아이 피그먼트 그린 7(CI Pigment Green 7), 안트라퀴논계(Indanthrene Blue C.I. Pigment Blue 60), 티오인디고계(Thioindigo Magenta C.I. Pigment Vilot38), 페린온계(Perinone Orange C.I. Pigment Orange 43), 페릴렌계(Perylene Maroon C.I. Pigment Red 179), 퀴나크리돈계(Quninacridone Red C.I. Pigment Violet 19), 시아이 피그먼트 레드 177(C.I. Pigment Red 177), 그리고 시아이 피그먼트 그린 36(CI Pigment Green 36) 등을 있으며, 상기 유기안료가 이에 한정되지 않음은 물론이다.The type of the organic pigment is various, the organic pigment applied to the deck sheet is used that is good in light resistance and heat resistance. More specific examples of the organic pigment, CI Pigment Red 48: 1, 48: 2, 48: 3, 48: 4, 53: 1, 53: 2, 57: 1), eye pigment yellow (CI Pigment Yellow 1, 3, 83), CI Pigment Orange 16, CI Pigment Blue 15: 3, 15: 6, CI Pigment Green 7 ), Anthraquinone series (Indanthrene Blue CI Pigment Blue 60), thioindigo series (Thioindigo Magenta CI Pigment Vilot38), perinone series (Perinone Orange CI Pigment Orange 43), perylene series (Perylene Maroon CI Pigment Red 179), quinacridone series (Quninacridone Red CI Pigment Violet 19), CI Pigment Red 177, and CI Pigment Green 36, and the like, and the organic pigments are not limited thereto.
상기 그라비어 인쇄에 있어서 잉크 조성물의 건조시간은 인쇄의 생산성에 중요한 영향을 미치는 인자이므로 잉크 조성물의 빠른 건조성(속건성)은 생산성과 직결되며, 수성 그라비어 잉크 조성물은 속건성 예를 들면 45초(sec) 이하의 건조시간을 요구되고 있으나, 종래에는 수성 잉크 조성물의 특성상 속건성을 만족시키기 어려움이 있었다.In the gravure printing, the drying time of the ink composition is a factor that significantly affects the productivity of printing. Therefore, the quick drying property of the ink composition is directly related to the productivity, and the aqueous gravure ink composition is fast drying, for example, 45 seconds. Although the following drying time is required, conventionally, it was difficult to satisfy the quick drying property due to the characteristics of the aqueous ink composition.
보다 구체적으로 설명하면, 그라비어 인쇄에 사용되는 피인쇄체의 일 종인 PVC 시트(PVC 필름)의 경우 0.6mm~2.0mm의 두께이며 일반적으로 사용되는 것은 0.8~1.5mm의 두께이다. In more detail, in the case of a PVC sheet (PVC film), which is a type of printed material used for gravure printing, a thickness of 0.6 mm to 2.0 mm is generally used and a thickness of 0.8 to 1.5 mm.
일반적으로, 상기 PVC 시트의 두께가 1.5mm인 경우 인쇄 과정에서 잉크 조성물이 60℃ 이하의 온도에서 건조되고, PVC 시트의 두께가 0.8mm인 경우에는 인쇄 과정에서 잉크 조성물이 45℃ 이하의 온도에서 건조되어야 하는 상황이다. 왜냐하면 상술한 온도보다 높은 온도에서 잉크 조성물의 건조가 이루어지면 열변형에 의해 PVC 시트가 늘어나서 표면 평활성이 나빠지기 때문이다.Generally, when the thickness of the PVC sheet is 1.5 mm, the ink composition is dried at a temperature of 60 ° C. or less in the printing process, and when the thickness of the PVC sheet is 0.8 mm, the ink composition is at a temperature of 45 ° C. or less in the printing process. It is a situation that needs to be built. This is because, when the ink composition is dried at a temperature higher than the above-mentioned temperature, the PVC sheet is stretched due to thermal deformation, thereby deteriorating the surface smoothness.
그리고, 전술한 바와 같이 상기 그라비어 인쇄에 있어서 인쇄 속도는 생산성과 직결되기 때문에 최소한 30m/min의 속도로 인쇄되어야 하는 실정이며, 이러한 인쇄 속도는 그라비어 인쇄기마다 차이가 있기는 하지만 상기 PVC 시트가 드라이 존(Dry Zone)에서 대략 30~45초 정도 채류하는 시간이다.In addition, as described above, in the gravure printing, the printing speed is required to be printed at a speed of at least 30 m / min since it is directly connected to productivity, and the printing speed is different for each gravure printing machine, but the PVC sheet is dry zone. It takes about 30 ~ 45 seconds to dwell in the Dry Zone.
시장에서 요구되는 인쇄조건 특히 건조조건은, 피인쇄체인 PVC 시트의 두께가 1.5mm인 경우 60℃ 이하의 온도에서 45초 이하 예를 들면 30~45초이고, 상기 PVC 시트의 두께가 0.8mm인 경우에는 45℃ 이하의 온도에서 45초 이하 예를 들면 30~45초이며, 상기 건조시간이 짧을수록 생산성이 높아질 수 있다. The printing conditions required in the market, especially the drying conditions, when the thickness of the PVC sheet to be printed is 1.5 mm, 45 seconds or less, for example, 30 to 45 seconds at a temperature of 60 ° C. or lower, and the thickness of the PVC sheet is 0.8 mm. In the case of 45 seconds or less, for example, 30 to 45 seconds at a temperature of 45 ℃ or less, the shorter the drying time may be higher productivity.
일반적인 그라비어 인쇄기는 1도에서 8도까지 인쇄가 가능한데, 잉크의 건조시간에 비해 인쇄속도가 빠르면 1도 인쇄후 2도 인쇄시에 1도의 인쇄에서 피인쇄체에 전사된 잉크가 굳지 않고 2도에 묻어나서 인쇄불량을 야기할 수 있으므로, 건조성 즉 속건성은 인쇄의 생산성과 함께 인쇄의 품질을 좌우하는 요인이 된다.The general gravure printing machine can print from 1 to 8 degrees.If the printing speed is faster than the drying time of ink, the ink transferred to the printed object is not hardened and printed on 2 degrees after 1 degree printing. Since poor printing can be caused, dryness, that is, quick drying, is a factor that determines the quality of printing together with the productivity of printing.
본 실시예에서는, 상기 PUD 100 중량부에 대하여, 상기 메탄올은 54~129 중량부, 상기 증점제는 1.8~28.6중량부, 상기 실리카는 1.8~11.5 중량부, 상기 안료는 1.8~22.9 중량부가 포함된다. 상기 안료는 유기안료이나 이에 한정되는 것은 아니다. 그리고, 상기 증점제는 폴리비닐 피롤리돈(PVP; Polyvinyl Pyrrolidone)이 바람직하나 이에 한정되는 것은 아니다. In the present embodiment, with respect to 100 parts by weight of the PUD, 54 to 129 parts by weight of the methanol, 1.8 to 28.6 parts by weight of the thickener, 1.8 to 11.5 parts by weight of the silica, 1.8 to 22.9 parts by weight of the pigment is included. . The pigment is an organic pigment, but is not limited thereto. The thickener is preferably polyvinyl pyrrolidone (PVP), but is not limited thereto.
상기 폴리비닐 피롤리돈(이하 'PVP'라 약칭함)은 잉크내 함량이 증가함에 따라 잉크의 점도도 비례하여 증가시키며, 상기 PVP가 증점제로 사용되면 그라비어 인쇄후에 데코시트를 코팅할 때 코팅 필름 예를 들명 라미네이션 코팅용 투명 PVC 필름의 부착력(코팅 부착력)도 우수하다.The polyvinyl pyrrolidone (hereinafter, abbreviated as 'PVP') increases in proportion to the viscosity of the ink as the content in the ink increases, and when the PVP is used as a thickener, a coating film is used to coat the decor sheet after gravure printing. For example, the adhesion (coating adhesion) of the transparent PVC film for lamination coating is also excellent.
상기 메탄올의 함량이 상술한 범위보다 작으면 건조가 느려서 건조성을 만족할 수 없고, 상술한 범위보다 많으면 상대적으로 상기 PUD의 함량이 상대적으로 낮아져서 소재(피인쇄체; PVC 시트)와 상기 잉크 조성물과의 부착력이 약해지고 이로 인해 인쇄시에 인쇄품질이 저하됨을 본 발명을 통해 확인할 수 있다. If the content of the methanol is less than the above-mentioned range, the drying is not satisfactory, and the drying property cannot be satisfied. If the content of the methanol is more than the above-mentioned range, the content of the PUD is relatively low, so that the adhesion between the material (printed material; PVC sheet) and the ink composition is relatively low. This weakening and thus it can be confirmed through the present invention that the print quality is reduced during printing.
그리고 상기 증점제의 함량이 상술한 범위보다 작으면 점도 확보가 어려워서 인쇄 작업성이 나쁘며, 상술한 범위보다 높으면 제조원가 상승의 문제가 있으므로 상술한 범위가 바람직하나, 그 범위가 반드시 이에 한정되는 것은 아니다. 상기 잉크 조성물의 점도는 50cps 이상 보다 바람직하게는 80cps~300cps가 좋으나, 50cps 이하라도 인쇄가 불가능한 것은 아니다.And if the content of the thickener is less than the above-mentioned range is difficult to secure the viscosity, the print workability is bad, and if the above-mentioned range is higher than the above-mentioned range because there is a problem of manufacturing cost rise, the above-mentioned range is preferable, but the range is not necessarily limited thereto. The viscosity of the ink composition is preferably 50 cps or more, preferably 80 cps to 300 cps, but printing is not impossible even if it is 50 cps or less.
다음으로, 상기 실리카는 잉크 조성물의 점도를 높이는 효과와 블로킹(Blocking) 방지 효과(끈적임 방지 효과)를 갖는다.Next, the silica has the effect of increasing the viscosity of the ink composition and the blocking (blocking) effect (anti-sticking effect).
상기 실리카의 함량이 상술한 범위보다 작으면 건조 후에 끈적임(태키성; Tacky) 현상이 발생할 수 있는데, 보다 구체적으로 설명하면 드라이 오븐(Dry Oven)에서 60℃로 45초간 건조후 표면(인쇄면) 끈적임을 확인할 수 있는데 실리콘의 함량이 작으면 인쇄면 끈적임이 나타남을 실험을 통해 확인할 수 있다. 반대로, 상기 실리카의 함량이 상술한 범위보다 높으면 라미네이션 코팅의 부착력이 약해질 수 있어서 상술한 범위가 바람직하나, 그 범위가 반드시 상술한 범위에 한정되는 것은 아니다.If the content of the silica is smaller than the above-mentioned range, stickiness (tacky) may occur after drying. More specifically, the surface (printing surface) after drying at 60 ° C. for 45 seconds in a dry oven. It can be confirmed that it is sticky, but if the silicon content is small, it can be confirmed by experimenting that the printing surface is sticky. On the contrary, if the silica content is higher than the above-mentioned range, the adhesion of the lamination coating may be weakened, so the above-mentioned range is preferable, but the range is not necessarily limited to the above-described range.
그리고 상기 실리카의 입도 1㎛~10㎛인 것이 바람직하다. 일반적인 실리카의 입도는 7나노(㎚)~20마이크론(㎛) 정도인데, 상기 실리카의 입도가 1㎛ 미만이면 블로킹(Blocking) 방지 효과를 확보하기 어렵고 10㎛를 넘으면 그라비어 인쇄시 롤 메시(Roll Mesh)가 막힐 수 있다. And it is preferable that the particle size of the said silica is 1 micrometer-10 micrometers. The particle size of general silica is about 7 nanometers (nm) to 20 microns (μm). If the particle size of the silica is less than 1 μm, it is difficult to secure a blocking (blocking) effect, and if it exceeds 10 μm, the roll mesh is used for gravure printing. ) May be blocked.
블로킹이라 함은 일반적으로 잉크 조성물이 어떤 온도 이상에서 끈끈해져서 인쇄후에 데코시트를 롤 형태로 말았을 때 데코시트의 층간 접촉면(층간 경계면)이 붙어서 잘 떨어지지 않는 것을 말한다. Blocking generally means that the ink composition becomes sticky above a certain temperature so that the interlayer contact surface (interlayer interface) of the decosheet adheres well when the decosheet is rolled after printing.
보다 구체적으로 설명하면, 1도에서 인쇄 후에 소재(PVC 시트)가 2도로 넘어갈 때 인쇄면에 끈적임이 존재하면 2도의 인쇄시에 상기 소재가 상기 2도에 붙을 수 있고, 또한 인쇄 후에 데코시트를 롤(Roll) 형태로 감을 때에도 데코시트의 층간 접촉면이 붙을 수 있으므로, 인쇄면 끈적임을 방지하는 것이 좋다.More specifically, if there is stickiness on the printing surface when the material (PVC sheet) is turned to 2 degrees after printing at 1 degree, the material may stick to the 2 degrees at the time of 2 degrees of printing, and the decoration sheet after printing Even when winding in the form of a roll, the interlayer contact surface of the decor sheet may stick, so it is good to prevent the printing surface stickiness.
또한 상기 안료의 함량이 상술한 범위보다 작으면 착색력(색상 발현; Color Strength)이 낮아지며 상술한 범위보다 높으면 제조원가가 상승하고 점도가 높아져서 작업성이 나빠질 수 있으므로 상술한 범위가 좋으나 상술한 범위에 한정되는 것은 아니다. In addition, when the content of the pigment is less than the above-mentioned range, the coloring power (color strength) is lowered, and if it is higher than the above-mentioned range, the manufacturing cost increases and the viscosity increases, so that the workability may deteriorate. It doesn't happen.
상기 잉크 조성물은, 소포제와 레벨링제와 분산제 중 적어도 하나의 첨가제를 더 포함할 수 있다. 보다 구체적으로 설명하면, 상기 수분산 폴리우레탄 100 중량부에 대하여, 상기 첨가제는 1.8~8.6 중량부가 포함되나 이 범위에 한정되는 것은 아니다.The ink composition may further include at least one additive of an antifoaming agent, a leveling agent, and a dispersant. More specifically, with respect to 100 parts by weight of the water-dispersed polyurethane, the additive includes 1.8 to 8.6 parts by weight, but is not limited to this range.
상기 PUD는 메탄올과의 상용성(Compatibility)을 높이기 위해 유화제를 함유 즉 포함하는 구성으로서, 상기 유화제로 인해 잉크 조성물에서 메탄올의 함량이 높아질 수 있으며 이로 인해 건조시간이 단축될 수 있다. The PUD is a composition containing an emulsifier to increase compatibility with methanol, that is, the content of methanol in the ink composition may be increased due to the emulsifier, thereby shortening the drying time.
상용성이 좋다는 것은 두 원료를 혼합하였을 때 잘 섞여서 잉크 물성의 변화가 없다는 것을 의미하며, 상용성이 나쁘면 투명한 잉크 바인더(Binder)가 탁해지거나 잉크의 점도가 안정되지 않고 상승하거나 심할 경우 엉김(Gelling)이 발생하며, 안료나 실리카 등의 입자가 침전되는 현상이 발생할 수 있다.Good compatibility means that there is no change in ink properties when the two raw materials are mixed well. If the compatibility is poor, the transparent ink binder becomes cloudy or the viscosity of the ink is not stable. ) May occur, and particles such as pigments and silica may precipitate.
본 발명의 실시예를 보다 구체적으로 설명하면, 상기 잉크 조성물은, 전체 조성물 100 중량%를 기준으로, 30~45 중량% 메탄올, 상기 메탄올과의 상용성을 위해 유화제를 함유하는 35~55 중량%의 수분산 폴리우레탄, 1~10 중량%의 증점제, 1~4 중량%의 실리카, 그리고 1~8 중량%의 유기안료를 포함한다. 그리고 상기 잉크 조성물은 1~3 중량%의 첨가제를 더 포함할 수 있으며, 총 중량이 100이 될 수 있도록 상기 구성요소들과 함께 잔량으로서 물 보다 구체적으로는 증류수가 혼합될 수 있다. 그리고 상기 증점제는 상술한 바와 같이 폴리비닐피롤리돈(PVP; Polyvinyl Pyrrolidone)을 포함하는 것이 바람직하다. In more detail, an embodiment of the present invention, the ink composition, based on 100% by weight of the total composition, 30 to 45% by weight methanol, 35 to 55% by weight containing an emulsifier for compatibility with the methanol Water dispersion polyurethane, 1 to 10% by weight of thickener, 1 to 4% by weight of silica, and 1 to 8% by weight of organic pigments. In addition, the ink composition may further include an additive of 1 to 3% by weight, and distilled water may be mixed more specifically with water as the remaining amount together with the components so that the total weight may be 100. In addition, the thickener preferably includes polyvinylpyrrolidone (PVP) as described above.
상기 수분산 폴리우레탄(유화제 포함한 구성)의 함량이 전체 중량 대비 35 중량% 미만이면 인쇄품질(잉크 부착력)이 나빠질 수 있으며 55 중량%를 초과하면 상대적으로 알콜의 함량이 줄어들어서 건조성이 저하될 수 있으며, 각 성분의 함량이 상술한 범위이면 잉크 점도 안정성과 건조성과 태키성과 코팅 부착력 등에 모두 우수한 수성 그라비어 잉크 조성물이 제조될 수 있음을 확인할 수 있다. If the content of the water-dispersed polyurethane (including the emulsifier) is less than 35% by weight relative to the total weight may result in poor print quality (ink adhesion), if the content exceeds 55% by weight relative to the alcohol content is reduced to reduce the dryness When the content of each component is in the above-described range, it can be seen that an aqueous gravure ink composition having excellent ink viscosity stability, dryness, tackyness, coating adhesion, and the like can be prepared.
도 1 및 도 2를 참조하면, 본 발명은 피인쇄체인 PVC 시트(11)와 상술한 잉크 조성물에 의해 상기 PVC 시트(11)에 그라비어 인쇄되어서 패턴(Pattern)을 형성하는 잉크층(12)을 포함하는 PVC 데코시트(10)를 개시하며, 상기 잉크층(12)은 코팅층(13)에 의해 덮여서 상기 데코시트(10)의 표면이 상기 코팅층(13)에 의해 코팅될 수 있다.1 and 2, the present invention provides an ink layer 12 which is gravurely printed on the PVC sheet 11 by the above-described ink composition and the above-described ink composition to form a pattern. Disclosed is a PVC decor sheet 10 comprising, the ink layer 12 is covered by a coating layer 13 so that the surface of the decor sheet 10 may be coated by the coating layer (13).
상기 코팅층(13)은 라미네이션 코팅층(Lamination Coating Layer) 또는 우레탄 2액형에 의한 투명 코팅층(Clear Coating Layer)일 수 있으며, 상기 라미네이션 코팅층의 예로는 투명 PVC 필름을 들 수 있다.The coating layer 13 may be a lamination coating layer (Lamination Coating Layer) or a transparent coating layer (Clear Coating Layer) by a two-component urethane, an example of the lamination coating layer may be a transparent PVC film.
참고로, 일반적인 데코시트에서 상기 PVC 시트(11)의 두께는 0.6mm~2mm 일반적으로 0.8~1.5mm 두께의 PVC 시트(11)가 그라비어 인쇄용으로 사용되고, 상기 잉크층(12)의 두께는 3㎛~6㎛이며, 상기 코팅층 예를 들면 상기 라미네이션 코팅층(13)의 두께는 0.8mm~3mm이고, 이때 상기 코팅층(13)의 부착력(코팅 부착력)은 1.8kgf/in 이상이 요구되고 있는 실정이다.For reference, in the general decor sheet thickness of the PVC sheet 11 is 0.6mm ~ 2mm PVC sheets 11 of 0.8 ~ 1.5mm thickness is generally used for gravure printing, the thickness of the ink layer 12 is 3㎛ ˜6 μm, the thickness of the coating layer, for example, the lamination coating layer 13 is 0.8 mm to 3 mm, and the adhesion force (coating adhesion force) of the coating layer 13 is required to be 1.8 kgf / in or more.
이하에서는 도 3을 참조하여 상기 유화제를 함유하는 PUD의 일 실시예가 설명된다.Hereinafter, an embodiment of a PUD containing the emulsifier will be described with reference to FIG. 3.
상기 PUD의 일 실시예를 제조하는 방법은, 프리폴리머(Prepolymer)를 제조하는 프리폴리머 제조단계와 상기 프리폴리머에 중화제를 투입하는 중화단계와 유화제를 투입해서 유화제를 함유하는 수분산 폴리우레탄(PUD)를 수득하는 PUD 수득 단계를 포함한다. The method of manufacturing an embodiment of the PUD, a prepolymer manufacturing step of preparing a prepolymer, a neutralization step of adding a neutralizing agent to the prepolymer, and adding an emulsifier to obtain an aqueous dispersion polyurethane (PUD) containing an emulsifier. Obtaining a PUD.
본 실시예에서는 PUD는 일반적으로 알려진 PUD 제조과정과 거의 동일하게 진행되며 다만 중화단계 이후에 유화제 투입 과정을 거쳐서 제조되는 PUD 즉 유화제를 함유하는 PUD를 잉크 바인더로 사용하는 예가 개시한다. In this embodiment, the PUD proceeds in almost the same manner as a generally known PUD manufacturing process, but discloses an example of using a PUD, that is, a PUD containing an emulsifier as an ink binder, which is manufactured through an emulsifier input process after the neutralization step.
본 실시예와 같은 속건성의 잉크 조성물을 제조함에 있어서는 용제인 메탄올과 상용성이 좋은 PUD가 중요하며 이는 본 발명의 중요한 기술적 특징이다. 상기 프리폴리머는 폴리올(Polyol)과 디메틸올 프로피온산(Dimethylol Propionic Acid; 이하 'DMPA'라 칭함)을 반응시켜서 제조되며, 상기 DMPA는 물에서 수분산을 가능케 하는 이온 그룹(Ionic Group)을 제공한다.In preparing the fast-drying ink composition as in the present embodiment, PUD having good compatibility with the solvent methanol is important, which is an important technical feature of the present invention. The prepolymer is prepared by reacting a polyol and dimethylol propionic acid (hereinafter referred to as 'DMPA'), and the DMPA provides an ionic group that enables water dispersion in water.
상기 폴리올은 크게 폴리에스테르 폴리올(Polyester Polyol), 폴리에테르 폴리올(Polyester Polyol), 및 폴리카보네이트 폴리올(Polycarbonate Polyol) 등으로 분류된다.The polyols are broadly classified into polyester polyols, polyether polyols, polycarbonate polyols, and the like.
상기 프리폴리머 반응시에 사용되는 용제의 예로는 NMP(N-methylpyrrolidinone)와 아세톤(Acetone)이 있는데, 본 실시예는 상기 반응 용제로 아세톤이 개시한다. Examples of the solvent used in the prepolymer reaction include N-methylpyrrolidinone (NMP) and acetone (Acetone). In this embodiment, acetone is disclosed as the reaction solvent.
상기 프리폴리머 제조과정의 보다 구체적인 예는 다음과 같다.More specific examples of the prepolymer manufacturing process are as follows.
상온에서 1L 4구 플라스크에, 폴리올인 PTMG(Polytetramethylene Glycol, Mw= 2000, Aldrich사) 9.74 중량%와 Priplast 3192(Mw=2000, Polyester polyol, Croda사) 12.74 중량%와 이온성 화합물인 디메틸올 프로피온산(dimethylol propionic acid, DMPA, Pestorp사) 0.88 중량%와 촉매인 DBTDL(dimethylol propionic acid; DMPA, Pestorp사) 0.01 중량%를 넣은 후, 75℃로 승온시켜서 교반(Stirring)한 후, 추가로 IPDI(이소포론 디이소시아네이트; isophorone diisocyanate, Asahi Kasei사) 7.49 중량%를 투입해서 75℃에서 90분(min)동안 반응을 진행시킨다. 상기 PTMG는 폴리에테르 폴리올이고 상기 Priplast 3192는 폴리에스테르 폴리올이다.In a 1 L four-necked flask at room temperature, 9.74% by weight of polyol, polymethyl ethylene glycol (Mw = 2000, Aldrich), 12.74% by weight of Priplast 3192 (Mw = 2000, Polyester polyol, Croda) and dimethylol propionic acid, an ionic compound. (dimethylol propionic acid, DMPA, Pestorp) 0.88% by weight and the catalyst DBTDL (dimethylol propionic acid; DMPA, Pestorp) 0.01% by weight, and then heated to 75 ℃ stirred (Stirring), and further IPDI ( 7.49% by weight of isophorone diisocyanate; isophorone diisocyanate, Asahi Kasei Co., Ltd. was added and the reaction was performed at 75 ° C. for 90 minutes. The PTMG is a polyether polyol and the Priplast 3192 is a polyester polyol.
그리고 상술한 반응물의 온도를 50℃로 냉각시킨 후에, 수분산이 용이한 점도(점도를 낮춤)를 얻기 위해서 50℃에서 상기 아세톤 9.74 중량%를 상기 반응물에 투입하는 과정을 통해 상기 프리폴리머가 얻어질 수 있다.And after cooling the temperature of the reactants described above to 50 ℃, the prepolymer is obtained by injecting 9.74% by weight of the acetone to the reactants at 50 ℃ to obtain a viscosity (lower viscosity) easy to disperse Can be.
상기 반응물에 아세톤이 투입된 후에는 중화제를 사용해서 상기 프리폴리머를 중화시키는 중화단계와 최종적으로 유화제를 함유하는 PUD를 수득하는 단계가 진행된다.After acetone is added to the reactant, a neutralization step is used to neutralize the prepolymer, and finally, a step of obtaining a PUD containing an emulsifier is performed.
보다 구체적으로 설명하면, 음이온을 형성하는 DMPA의 카르복시기 그룹(Carboxylic group)은 트리에틸아민(TEA; Triethyl Amine)과 같이 휘발가능한 아민에 의해 중화되고 상기 프리폴리머에 이온 그룹(Ionic Group)이 형성된다. 그리고, 프리폴리머 제조단계와 중화단계를 거쳐서 최종적으로 PUD가 제조될 수 있으며, 필요에 따라 분자량 증가를 위해 상기 PUD에 디아민(Diamine) 등이 첨가될 수 있다. More specifically, the carboxylic group of DMPA, which forms an anion, is neutralized by volatile amines such as triethylamine (TEA) and an ionic group is formed on the prepolymer. In addition, the PUD may be finally manufactured through the prepolymer production step and the neutralization step, and diamine may be added to the PUD to increase the molecular weight as necessary.
본 실시예는, 잉크내의 메탄올 함량을 높이기 위해 상기 프리폴리머를 중화제(TEA)로 중화시킨 후, 알코올에 대한 상용성을 높이기 위해 상기 중화단계를 거친 조성물에 유화제를 투입하는 과정을 거쳐 최종적으로 유화제를 함유하는 PUD를 수득하고, 상기 유화제를 함유하는 PUD(유화제를 함유하지 않는 일반적인 PUD와의 구분을 위해 'PUD 1'이라 칭함)를 이용해서 속건성의 수성 그라비어 잉크 조성물을 제조하는 데 특징이 있다.In this embodiment, after neutralizing the prepolymer with a neutralizing agent (TEA) to increase the methanol content in the ink, the final emulsifier is added to the composition after the neutralization step in order to increase the compatibility with alcohol. It is characterized by producing a fast-drying aqueous gravure ink composition by obtaining a containing PUD and using a PUD containing the emulsifier (referred to as 'PUD 1' for the purpose of distinguishing from a general PUD containing no emulsifier).
본 실시예에서 개시되는 PUD의 제조 예에서는 트리에틸아민(triethyl amine, TEA, Junsei Chemical사) 0.5 중량%가 상기 중화제로 사용되었다. 본 제조 예에서 상기 중화단계는 상기 프리폴리머에 상기 중화제 구체적으로는 트리에틸아민을 투입해서 30분간 교반하는 과정을 포함한다.In the preparation example of PUD disclosed in this example, 0.5 wt% of triethylamine (TEA, Junsei Chemical Co., Ltd.) was used as the neutralizing agent. In this preparation example, the neutralizing step includes adding a neutralizing agent, specifically triethylamine, to the prepolymer and stirring the mixture for 30 minutes.
그리고 상술한 중화과정을 거친 이후의 조성물에 유화제를 투입함으로써 메탄올과의 상용성이 증진된 PUD 즉 PUD 1의 일 실시예이 수득된다. In addition, an embodiment of PUD, that is, PUD 1 having improved compatibility with methanol is obtained by adding an emulsifier to the composition after the above-described neutralization process.
상기 유화제의 종류로는 알킬 인산염(Alkyl phosphate), Ammonium (POE) Alkyl Aryl Ether Sulfate, Sulfosuccinate, Sodium Dioctyl Sulfosuccinate 등이 있으며, 본 제조 예에서는 Sodium dioctyl sulfosuccinate 0.97 중량%(DO113L, (주)동남화성)가 유화제로 사용되었다.Examples of the emulsifier include alkyl phosphate (Alkyl phosphate), Ammonium (POE) Alkyl Aryl Ether Sulfate, Sulfosuccinate, Sodium Dioctyl Sulfosuccinate, and in the present example, sodium dioctyl sulfosuccinate 0.97 wt% Was used as emulsifier.
보다 구체적으로 설명하면, 상술한 바와 같이 상기 프리폴리머에 중화제를 투입하고 교반해서 수득되는 조성물(1차 조성물)에 상기 유화제이 투입되고, 상기 유화제가 투입되어 있는 조성물(2차 조성물)에 물(증류수 또는 이온교환수)이 투입된 상태의 용액(3차 조성물)을 수분산을 위해 상기 3차 조성물을 고속교반(800RPM 이상)하고, 그 후 감압증류에 의해 아세톤을 휘발(증발)시키는 과정을 통해서 유화제를 함유하는 PUD의 일 실시예(PUD 1, 고형분 35%의 PUD)가 수득될 수 있다. More specifically, as described above, the emulsifier is added to the composition (primary composition) obtained by adding a neutralizing agent to the prepolymer and stirring, and water (distilled water or water) is added to the composition (secondary composition) to which the emulsifier is added. The tertiary composition was stirred at a high speed (800 RPM or more) to disperse the solution (tertiary composition) in which the ion exchanged water was added, and then the emulsifier was volatilized (evaporated) by distillation under reduced pressure. One embodiment of the containing PUD (PUD 1, PUD of 35% solids) can be obtained.
본 제조 예에서는 상기 물로 이온교환수 58.43 중량%가 사용되었다. 물론, 본 발명의 실시예에 따른 잉크 조성물에 사용되는 PUD 즉 유화제를 함유하는 PUD는 상술한 제조 예에 의한 결과물에 한정되지 않고 제조방법 또한 상술한 예에 한정되는 것이 아니며, 상기 메탄올과의 상용성을 높이는 유화제이 함유된 PUD이면 본 발명의 구성요소로 가능하다.In this production example, 58.43% by weight of ion-exchanged water was used as the water. Of course, the PUD used in the ink composition according to the embodiment of the present invention, that is, the PUD containing an emulsifier is not limited to the result of the above-described manufacturing example and the manufacturing method is not limited to the above-described example, but is compatible with the methanol. PUD containing an emulsifier that enhances the castle is possible as a component of the present invention.
한편, 상기 PUD 1을 이용한 잉크 조성물과의 비교를 위하여 유화제를 함유하지 않는 일반적인 수분산 폴리우레탄(이하 'PUD 2'라 칭함)의 실시예를 준비하였다. On the other hand, for comparison with the ink composition using the PUD 1, an example of a general water-dispersed polyurethane (hereinafter referred to as "PUD 2") containing no emulsifier was prepared.
상기 PUD 2의 제조방법이나 구성성분의 함량은 본 기술분야에서 일반적으로 공지된 내용이며, 예를 들면, 상기 PUD 2의 일 실시예를 제조하기 위해 상술한 PUD1의 일 실시예를 제조하는 전체 과정에서 유화제를 투입하는 과정이 생략되고 전체 중량 100을 맞추기 위하여 상기 이온교환수의 함량이 아래 [표 1]과 같이 조절되었으며, 상기 PUD1의 일 실시예와 상기 PUD 2의 일 실시예의 성분 및 함량은 아래 [표 1]과 같다.The method of preparing the PUD 2 or the content of the component is generally known in the art, and for example, the entire process of manufacturing the embodiment of the PUD1 described above to manufacture the embodiment of the PUD 2 In order to omit the process of adding the emulsifier and to adjust the total weight 100, the content of the ion-exchanged water was adjusted as shown in Table 1 below, the components and contents of one embodiment of the PUD1 and one embodiment of the PUD 2 It is shown in [Table 1] below.
표 1
성 분 PUD 1(중량%) PUD 2(중량%)
Priplast 3192(폴리온) 12.74 12.74
PTMG(폴리온) 9.74 9.74
DMPA(이온성 화합물) 0.88 0.88
DBTDL(촉매) 0.01 0.01
IPDI 7.49 7.49
아세톤 9.74 9.74
TEA(트리메틸아민) 0.5 0.5
DO113L(유화제) 0.97
이온교환수 57.93 58.9
TOTAL 100 100
Table 1
ingredient PUD 1 (% by weight) PUD 2 (% by weight)
Priplast 3192 (polyon) 12.74 12.74
PTMG (polyon) 9.74 9.74
DMPA (ionic compound) 0.88 0.88
DBTDL (catalyst) 0.01 0.01
IPDI 7.49 7.49
Acetone 9.74 9.74
TEA (trimethylamine) 0.5 0.5
DO113L (emulsifier) 0.97
Ion exchange water 57.93 58.9
TOTAL 100 100
이하 본 발명에 따른 수성 그라비어 잉크 조성물의 구체적인 예들을 설명하며, 하기의 구체적 예들은 본 발명을 설명하기 위해 예시한 것에 불과하며 본 발명이 하기 예들에 한정되는 것은 아니다.Hereinafter, specific examples of the aqueous gravure ink composition according to the present invention will be described. The following specific examples are only illustrated to explain the present invention, and the present invention is not limited to the following examples.
실시예 및 비교예의 제조Preparation of Examples and Comparative Examples
다음과 같이 [표 2]의 함량으로 [표 2]에 기재된 성분들을 상온에서 혼합하여 따른 수성 그라비어 잉크 조성물의 실시예들과 비교예들을 제조하고, 이러한 수성 그라비어 잉크 조성물을 두께 0.8mm(0.8T)의 PVC 시트에 그라비어 인쇄하여 PVC 데코시트를 제조하였다. To prepare the Examples and Comparative Examples of the aqueous gravure ink composition according to mixing the components listed in Table 2 in the content of Table 2 at room temperature as follows, and the aqueous gravure ink composition thickness 0.8mm (0.8T) Gravure printing on the PVC sheet of) to prepare a PVC decor sheet.
표 2
성 분 실시예 비교예
1-1 1-2 1-3 2-1 2-2 2-3 2-4 2-5 2-6
PUD 1 45 45 45 45 45 45
PUD 2 45 45 45
메탄올 10 35 44.5 10 35 44.5
에탄올 10 35 44.5
증점제(PVP K-90) 2 2 2 2 2 2 2 2 2
실리카(TS-100) 2 2 2 2 2 2 2 2 2
안료(Blue BG) 5 5 5 5 5 5 5 5 5
소포제(Foamex 810) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
레벨링제(BYK-346) 1 1 1 1 1 1 1 1 1
증류수 34.5 9.5 0 34.5 9.5 0 34.5 9.5 0
TOTAL 100 100 100 100 100 100 100 100 100
TABLE 2
ingredient Example Comparative example
1-1 1-2 1-3 2-1 2-2 2-3 2-4 2-5 2-6
PUD 1 45 45 45 45 45 45
PUD 2 45 45 45
Methanol 10 35 44.5 10 35 44.5
ethanol 10 35 44.5
Thickener (PVP K-90) 2 2 2 2 2 2 2 2 2
Silica (TS-100) 2 2 2 2 2 2 2 2 2
Pigment (Blue BG) 5 5 5 5 5 5 5 5 5
Defoamer (Foamex 810) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Leveling agent (BYK-346) One One One One One One One One One
Distilled water 34.5 9.5 0 34.5 9.5 0 34.5 9.5 0
TOTAL 100 100 100 100 100 100 100 100 100
상기 실시예들 1-1 내지 1-3는 유화제를 함유하는 PUD(PUD 1)가 잉크 바인더로 적용되고 메탄올이 용제로 적용된 잉크 조성물이고, 상기 비교예들 중 2-1 내지 2-3은 잉크 바인더로 PUD 2가 적용되고 용제로는 메탄올이 적용된 잉크 조성물이며, 상기 비교예들 중 2-4 내지 2-6은 잉크 바인더로 PUD 1이 적용되고 용제로는 에탄올이 적용된 잉크 조성물이다. Examples 1-1 to 1-3 are ink compositions in which PUD (PUD 1) containing an emulsifier is applied as an ink binder and methanol is used as a solvent, and 2-1 to 2-3 of the comparative examples are ink. PUD 2 is applied as a binder and methanol is applied as a solvent. Among the comparative examples, 2-4 to 2-6 are ink compositions to which PUD 1 is applied as an ink binder and ethanol is applied as a solvent.
상기 실시예들과 비교예들에서 증점제는 폴리비닐 피롤리돈(Polyvinyl Pyrrolidone)으로서 BASF사(독일)의 PVP K-90이고, 상기 실리카(Silica)는 평균입도가 대략 9㎛로서 DEGUSSA사(독일)의 제품이며, 상기 안료는 Blue Pigment 15:3으로서 CLARIANT사(독일)의 제품이다. 다음으로, 상기 소포제는 실리콘계로서 TEGO사의 Foamex 810이며, 상기 레벨링제는 실리콘계로서 BYK사의 BYK-346이다.In the above examples and comparative examples, the thickener is PVP K-90 of BASF (Germany) as polyvinyl pyrrolidone, and the silica (Silica) has an average particle size of approximately 9 μm, and DEGUSSA (Germany The pigment is a product of CLARIANT (Germany) as Blue Pigment 15: 3. Next, the antifoaming agent is TEGO Foamex 810 as silicone, and the leveling agent is BYK-346 BYK as silicone.
그리고, 아래의 [표 3]은 [표 2]의 실시예들과 비교예들의 성능(초기점도, 점도 안정성, 건조성, 태키성, 라미네이션 코팅 부착력)을 테스트하여 나타낸 것이다.In addition, Table 3 below shows the performance (initial viscosity, viscosity stability, dryness, tackyness, lamination coating adhesion) of the Examples and Comparative Examples of Table 2 and tested.
표 3
성 능 구 분 실시예 비교예
1-1 1-2 1-3 2-1 2-2 2-3 2-4 2-5 2-6
초기점도(cps) 240 90 65 320 110 100 280 120 90
잉크점도안정성 안정 안정 안정 점도 상승 점도 상승 점도 상승 안정 안정 안정
건조성 1 미건조 건조 건조 미건조 건조 건조 미건조 미건조 미건조
건조성 2 미건조 건조 건조 미건조 미건조 건조
태키성(Tacky) 없음 없음 없음 없음 없음 없음 없음 없음 없음
코팅 부착력 1.8kgf/in 이상
TABLE 3
Performance Category Example Comparative example
1-1 1-2 1-3 2-1 2-2 2-3 2-4 2-5 2-6
Initial viscosity (cps) 240 90 65 320 110 100 280 120 90
Ink viscosity stability stability stability stability Viscosity rise Viscosity rise Viscosity rise stability stability stability
Dryness 1 Undried dry dry Undried dry dry Undried Undried Undried
Drying 2 Undried dry dry Undried Undried dry
Tacky none none none none none none none none none
Coating adhesion More than 1.8kgf / in
[표 3]에 따르면 PUD 1과 메탄올을 포함하는 잉크 조성물의 실시예들(1-1 내지 1-3)은 잉크 점도가 안정적으로 유지되고, 드라이 오븐(Dry Oven)에서 60℃의 온도로 45초 동안 건조한 후에 태키성(인쇄면 끈적임)이 나타나지 않았으며, 코팅 부착력(PVC 시트에 그라비어 인쇄 후 투명 PVC 필름으로 라미네이션 코팅하였을 때 인쇄면과 투명 PVC 필름과의 부착력)도 1.8kgf/in 이상으로 우수하게 나타났다. 잉크 점도 안정성은 잉크 조성물을 50℃의 환경에서 7일간 저장한 후에 잉크 점도의 변화를 확인한 값으로서 이하의 표에서도 동일하다.According to Table 3, Examples (1-1 to 1-3) of the ink composition containing PUD 1 and methanol are maintained in a stable ink viscosity, 45 ℃ at a temperature of 60 ℃ in a dry oven (Dry Oven) Tacky (print side sticky) did not appear after drying for a second, and the coating adhesion (adhesion between the print side and the transparent PVC film when lamination coated with a transparent PVC film after gravure printing on the PVC sheet) was also higher than 1.8 kgf / in. Appeared excellent. Ink viscosity stability is the value which confirmed the change of ink viscosity after storing an ink composition in 50 degreeC environment for 7 days, and is the same in the following table | surface.
다만, 메탄올의 함량이 10 중량%인 실시예 1-1의 경우 건조성(120Mesh 그라비어 인쇄 후에 각 건조 조건(온도 X 시간)에 따른 건조 후 잉크 묻어남을 확인한 항목) 테스트에서 인쇄면의 잉크가 묻어나는 현상(미건조; 완전히 건조되지 않음)이 나타났다. 따라서, 본 발명에서는 속건성을 위해, 유화제가 함유되어 있는 PUD 100중량부에 대하여 상기 메탄올이 54~128 중량부, 보다 상세하게는 전체 잉크 조성물 중 30~45 중량%로 한다.However, in the case of Example 1-1 in which the content of methanol is 10% by weight, ink on the printing surface is smeared in the drying test (item which confirmed the ink staining after drying according to each drying condition (temperature X time) after 120Mesh gravure printing). Developed (undried; not completely dried). Therefore, in the present invention, the methanol is 54 to 128 parts by weight, more specifically 30 to 45% by weight of the total ink composition based on 100 parts by weight of the PUD containing the emulsifier.
참고로, [표 3]의 건조성 1은 드라이 오븐(Dry Oven)에서 45℃의 온도로 30초간 건조한 후에 테스트한 것이고, 건조성 2는 드라이 오븐에서 60℃의 온도로 30초간 건조한 후에 테스트한 것으로서, 상기 건조성 테스트의 조건은 이하의 설명에서도 동일하다. 그리고 초기점도는 브룩필드(Brookfield) 점도계로 확인한 것이다.For reference, Drying 1 of Table 3 was tested after drying for 30 seconds at a temperature of 45 ℃ in a dry oven (Dry Oven), Drying 2 was tested after drying for 30 seconds at a temperature of 60 ℃ in a dry oven As a result, the conditions of the said drying test are the same also in the following description. Initial viscosities were confirmed with a Brookfield viscometer.
반면, PUD 2를 사용한 잉크 조성물의 실시예들에 따르면, 잉크 점도가 안정적으로 유지되지 않고 시간이 지남에 따라 잉크 점도가 상승하여 잉크 점도가 안정적이지 못한 것으로 확인되었다. 보다 구체적으로 설명하면, 비교예 2-1의 경우 잉크 점도가 320cps에서 480cps로 상승하였고, 비교예 2-2의 경우에는 잉크 점도가 110cps에서 8,000cps로 상승하였으며, 비교예 2-3의 경우에는 잉크 점도가 100cps에서 15,000cps로 상승하여, 비교예 2-1에 비해 비교예 2-2와 2-3은 상대적으로 크게 점도 상승이 나타났다. On the other hand, according to the embodiments of the ink composition using the PUD 2, it was confirmed that the ink viscosity is not stable and the ink viscosity is increased over time, so that the ink viscosity is not stable. More specifically, in Comparative Example 2-1, the ink viscosity was increased from 320 cps to 480 cps, and in Comparative Example 2-2, the ink viscosity was increased from 110 cps to 8,000 cps, and in Comparative Example 2-3, The ink viscosity rose from 100 cps to 15,000 cps, and the viscosity increased relatively in Comparative Examples 2-2 and 2-3 compared with Comparative Example 2-1.
그리고 PUD 1과 에탄올을 포함하는 잉크 조성물의 비교예들(2-4 내지 2-6)은 잉크 점도가 안정적으로 유지되고, 드라이 오븐(Dry Oven)에서 60℃의 온도로 45초 동안 건조한 후에 태키성(끈적임)이 나타나지 않았으며, 코팅 부착력도 1.8kgf/in 이상으로 우수하게 나타났으나, 건조성에 문제가 있는 것으로 나타났다. And Comparative Examples (2-4 to 2-6) of the ink composition containing PUD 1 and ethanol is maintained in a stable ink viscosity, dried after drying for 45 seconds at a temperature of 60 ℃ in a dry oven (Dry Oven) No stickiness was observed, and coating adhesion was also excellent, with more than 1.8 kgf / in, but there was a problem in dryness.
결론적으로, PUD 1과 메탄올을 포함하며 각 성분의 함량이 본 발명에서 제시되는 범위내인 경우에, 우수한 점도 안정성과 속건성과 태키성 및 코팅 부착력 등의 성능이 만족되는 것을 실험을 통해 확인할 수 있다.In conclusion, when the content of each component is included in the present invention, including PUD 1 and methanol, it can be confirmed through experiments that the performance such as excellent viscosity stability, fast drying, tacky and coating adhesion is satisfied. .
다음으로, 우수한 증점제의 선정 테스트를 위하여 아래 [표 4]와 같이 증점제의 종류와 함량을 달리하여 수성 그라비어 잉크 조성물을 제조하고, 이러한 수성 그라비어 잉크 조성물을 두께 0.8mm(0.8T)의 PVC 시트에 그라비어 인쇄하여 PVC 데코시트를 제조하였다. Next, in order to select the excellent thickener test, the aqueous gravure ink composition was prepared by varying the type and content of the thickener as shown in [Table 4] below, and the aqueous gravure ink composition was coated on a PVC sheet having a thickness of 0.8 mm (0.8 T). Gravure printing produced a PVC decor sheet.
표 4
성 분 실시예 비교예
1-4 1-5 1-6 2-7 2-8 2-9 2-10 2-11 2-12
PUD 1 45 45 45 45 45 45 45 45 45
메탄올 35 35 35 35 35 35 35 35 35
PVP K-90 2 4 6
SN-thickener 624N 2 4 6
Acrysol ASE-60 2 4 6
실리카(TS-100) 2 2 2 2 2 2 2 2 2
안료(Blue BG) 5 5 5 5 5 5 5 5 5
소포제(Foamex 810) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
레벨링제(BYK-346) 1 1 1 1 1 1 1 1 1
증류수 9.5 7.5 5.5 9.5 7.5 5.5 9.5 7.5 5.5
TOTAL 100 100 100 100 100 100 100 100 100
Table 4
ingredient Example Comparative example
1-4 1-5 1-6 2-7 2-8 2-9 2-10 2-11 2-12
PUD 1 45 45 45 45 45 45 45 45 45
Methanol 35 35 35 35 35 35 35 35 35
PVP K-90 2 4 6
SN-thickener 624N 2 4 6
Acrysol ASE-60 2 4 6
Silica (TS-100) 2 2 2 2 2 2 2 2 2
Pigment (Blue BG) 5 5 5 5 5 5 5 5 5
Defoamer (Foamex 810) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Leveling agent (BYK-346) One One One One One One One One One
Distilled water 9.5 7.5 5.5 9.5 7.5 5.5 9.5 7.5 5.5
TOTAL 100 100 100 100 100 100 100 100 100
그리고, 아래의 [표 5]는 [표 4]의 실시예들과 비교예들의 성능을 테스트하여 나타낸 자료이다.And, Table 5 below is the data to test the performance of the Examples and Comparative Examples of Table 4 shown.
표 5
성 능 구 분 실시예 비교예
1-4 1-5 1-6 2-7 2-8 2-9 2-10 2-11 2-12
잉크점도안정성 안정 안정 안정 안정 안정 안정 안정 안정 안정
건조성 1 건조 건조 건조 건조 건조 건조 건조 건조 건조
태키성(Tacky) 없음 없음 없음 없음 없음 없음 없음 없음 없음
코팅 부착력 1.8kgf/in 이상 1.6kgf/in 1.8kgf/in 이상 1.5kgf/in
Table 5
Performance Category Example Comparative example
1-4 1-5 1-6 2-7 2-8 2-9 2-10 2-11 2-12
Ink viscosity stability stability stability stability stability stability stability stability stability stability
Dryness 1 dry dry dry dry dry dry dry dry dry
Tacky none none none none none none none none none
Coating adhesion More than 1.8kgf / in 1.6kgf / in More than 1.8kgf / in 1.5kgf / in
[표 5]에 따르면 증점제로서 PVP(Polyvinyl Pyrrolidone)을 포함하는 잉크 조성물의 실시예들(1-4 내지 1-6)은, 잉크 점도 안정성과 건조성이 우수하고 태키성(인쇄면 끈적임)이 없는 것으로 나타났으며, 더 나아가 코팅 부착력도 우수한 것으로 확인되었다.According to Table 5, the embodiments (1-4 to 1-6) of the ink composition comprising a polyvinyl pyrrolidone (PVP) as a thickener has excellent ink viscosity stability, dryness and tacky (print surface sticky). It was found to be absent, and furthermore, the coating adhesion was confirmed to be excellent.
그리고, 증점제로서 SN-Thickener 624N(SAN NOPCO사)과 Acrysol ASE-60(DOW사)을 사용한 잉크 조성물의 예(비교예 2-7 내지 2-12)에 따르면, 잉크 점도 안정성과 건조성이 우수하고 태키성도 없는 것으로 나타났으나, 증점제의 함량이 증가하면서 코팅 부착력이 약간 낮아지는 것이 확인(비교예 2-9와 2-12)되었다.And according to the example (comparative examples 2-7 to 2-12) of the ink composition which used SN-Thickener 624N (SAN NOPCO company) and Acrysol ASE-60 (DOW company) as a thickener, it is excellent in ink viscosity stability and dryness. It was also found that there is no tackyness, but the coating adhesion was slightly lowered as the content of the thickener increased (Comparative Examples 2-9 and 2-12).
[표 4]와 [표 5]에서는 증점제로서 PVP를 포함하는 잉크 조성물을 실시예로하고 다른 종류의 증점제를 포함하는 잉크 조성물을 비교예로 하였으나, PVP을 기준으로 잉크 조성물의 성능을 비교하기 위해 실시예와 비교예로 분류한 것일 뿐이며, PVP 이외의 다른 증점제도 잉크 점도 안정성과 건조성과 태키성을 만족하므로 본 발명에 적용가능함을 배제한 것이 아니다. 다만, PVP는 코팅 부착력까지 우수하므로 본 발명에 대한 증점제로 더 우수함을 알 수 있다.In Tables 4 and 5, an ink composition including PVP as a thickener was used as an example and an ink composition including another type of thickener was used as a comparative example. However, in order to compare the performance of the ink composition based on PVP, It is only classified into Examples and Comparative Examples, and other thickeners other than PVP also satisfy the ink viscosity stability, dryness and tacky, and thus are not excluded from the present invention. However, it can be seen that PVP is excellent as a thickener for the present invention because the coating adhesion is excellent.
다음으로, 상기 실리카의 영향 테스트를 위하여 아래 [표 6]와 같이 실리카의 함량을 달리해서 수성 그라비어 잉크 조성물을 제조하고, 이러한 수성 그라비어 잉크 조성물을 두께 0.8mm(0.8T)의 소재(피인쇄체) 즉 PVC 시트에 그라비어 인쇄하여 PVC 데코시트를 제조하였다. Next, in order to test the influence of the silica to prepare an aqueous gravure ink composition by varying the content of silica as shown in Table 6 below, the aqueous gravure ink composition is 0.8mm (0.8T) thick material (printed material) That is, gravure printing on the PVC sheet to prepare a PVC decor sheet.
표 6
성 분 실시예
1-7 1-8 1-9 1-10
PUD 1 45 45 45 45
메탄올 35 35 35 35
증점제(PVP K-90) 2 2 2 2
실리카(TS-100) 0.5 2 4 6
안료(Blue BG) 5 5 5 5
소포제(Foamex 810) 0.5 0.5 0.5 0.5
레벨링제(BYK-346) 1 1 1 1
증류수 11 9.5 7.5 5.5
TOTAL 100 100 100 100
Table 6
ingredient Example
1-7 1-8 1-9 1-10
PUD 1 45 45 45 45
Methanol 35 35 35 35
Thickener (PVP K-90) 2 2 2 2
Silica (TS-100) 0.5 2 4 6
Pigment (Blue BG) 5 5 5 5
Defoamer (Foamex 810) 0.5 0.5 0.5 0.5
Leveling agent (BYK-346) One One One One
Distilled water 11 9.5 7.5 5.5
TOTAL 100 100 100 100
그리고, 아래의 [표 7]는 [표 6]의 실시예들(실시예 1-7 내지 1-10)의 성능을 테스트하여 나타낸 자료이다.And, Table 7 below is the data to test the performance of the embodiments (Examples 1-7 to 1-10) of [Table 6].
표 7
성능 구분 실시예
1-7 1-8 1-9 1-10
잉크점도안정성 안정 안정 안정 안정
건조성 1 건조 건조 건조 건조
태키성(Tacky) 있음 없음 없음 없음
코팅 부착력 1.8kgf/in 이상 1.7kgf/in
TABLE 7
Performance classification Example
1-7 1-8 1-9 1-10
Ink viscosity stability stability stability stability stability
Dryness 1 dry dry dry dry
Tacky has exist none none none
Coating adhesion More than 1.8kgf / in 1.7kgf / in
[표 7]에 따르면 실리카를 포함하는 잉크 조성물의 실시예들은, 잉크 점도 안정성과 건조성이 모두 우수한 것으로 나타났으며, 실리카의 함량이 본 발명에 제시되어 있는 함량 범위에 미달되는 실시예 1-7의 경우 태키성(인쇄면 끈적임)이 나타나고 본 발명에 제시되어 있는 함량범위를 초과하는 실시예 1-10의 경우 코팅 부착력이 약간 낮아지는 것으로 나타나서, 실리카의 함량이 태키성에 영향을 주는 인자임을 확인할 수 있고 코팅 부착력에도 영향줄 수 있는 것을 확인할 수 있다.According to Table 7, examples of the ink composition containing silica were found to be excellent in both ink viscosity stability and dryness, and Example 1- in which the content of silica was less than the content range presented in the present invention. In the case of 7, tackyness (printed surface sticky) is shown, and in the case of Examples 1-10 exceeding the content range shown in the present invention, coating adhesion is shown to be slightly lowered, indicating that silica content is a factor influencing tackyness. It can be confirmed that it can affect the coating adhesion.
다만, 잉크 조성물이 실리카를 포함한다는 것만으로도 태키성이 개선됨을 확인할 수 있으며, 실리카의 함량과 관계없이 모두 잉크 점도 안정성과 건조성이 만족되므로 실리카의 함량이 본 발명에서 제시되는 함량 범위보다 작거나 높은 경우가 본 발명에 적용가능함을 배제한 것이 아니며, 실리카의 함량이 본 발명에서 제시되는 함량 범위 내에 있는 경우 잉크 점도 안정성과 건조성에 더하여 태키성과 코팅 부착력까지 만족됨을 실험을 통해 확인할 수 있다.However, it can be seen that the ink composition may improve the tackyness only by including silica, and since the ink viscosity stability and dryness are satisfied regardless of the silica content, the silica content is smaller than the content range suggested in the present invention. It is not excluded that the high or high case is applicable to the present invention, and when the silica content is within the content range of the present invention, it can be confirmed through experiments that satisfactory tacky and coating adhesion in addition to ink viscosity stability and dryness.
상기와 같이 본 발명에 따른 바람직한 실시예를 살펴보았으며, 앞서 설명된 실시예 이외에도 본 발명이 그 취지나 범주에서 벗어남이 없이 다른 특정 형태로 구체화 될 수 있다는 사실은 해당 기술에 통상의 지식을 가진 이들에게는 자명한 것이다.Having looked at the preferred embodiment according to the present invention as described above, in addition to the embodiment described above, the fact that the present invention can be embodied in other specific forms without departing from the spirit or scope of the present invention It is obvious to them.
그러므로, 상술된 실시예는 제한적인 것이 아니라 예시적인 것으로 여겨져야 하고, 이에 따라 본 발명은 상술한 설명에 한정되지 않고 첨부된 청구항의 범주 및 그 동등 범위 내에서 변경될 수도 있다.Therefore, the above-described embodiments should be regarded as illustrative rather than restrictive, and thus, the present invention is not limited to the above description and may be modified within the scope of the appended claims and their equivalents.
본 발명은 잉크 분야, 특히 수성 잉크 제조와 그라비어 인쇄산업과 벽지나 바닥지 등의 장식 시트 제조분야에 이용되는 기술로서, 본 발명에 따르면 그라비어 인쇄시에 잉크 조성물이 빠르게 건조되므로 그라비어 인쇄의 생산성이 향상되며, 수성 잉크 조성물이므로 유기 용제의 사용으로 인한 환경 오염이나 인체 유해성이 방지될 수 있다.The present invention is a technology used in the field of ink, in particular, the production of water-based ink, the gravure printing industry and the decorative sheet production, such as wallpaper and flooring, according to the present invention, the ink composition is rapidly dried during gravure printing, so the productivity of gravure printing is improved. Since it is improved and is an aqueous ink composition, environmental pollution or human hazards caused by the use of an organic solvent can be prevented.

Claims (12)

  1. 피인쇄체인 피브이씨 시트에 그라비어 인쇄되는 피브이씨 시트용 수성 그라비어 잉크 조성물로서:As an aqueous gravure ink composition for FVC sheet which is gravure printed on the FVC sheet which is the printed material:
    메탄올; 상기 메탄올과의 상용성을 위해 유화제를 함유하는 수분산 폴리우레탄(PUD; Polyurethane Dispersion); 증점제(Thickener); 실리카(Silica); 그리고 안료(Pigment)를 포함하는 피브이씨 시트용 수성 그라비어 잉크 조성물.Methanol; Water Dispersed Polyurethane (PUD; Polyurethane Dispersion) containing an emulsifier for compatibility with the methanol; Thickeners; Silica; And an aqueous gravure ink composition for a fibC sheet comprising a pigment.
  2. 제1항에 있어서,The method of claim 1,
    상기 수분산 폴리우레탄 100 중량부에 대하여, 상기 메탄올은 54~129 중량부, 상기 증점제는 1.8~28.6중량부, 상기 실리카는 1.8~11.5 중량부, 상기 안료는 1.8~22.9 중량부인 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물. The methanol is 54 to 129 parts by weight, the thickener is 1.8 to 28.6 parts by weight, the silica is 1.8 to 11.5 parts by weight, the pigment is 1.8 to 22.9 parts by weight based on 100 parts by weight of the water-dispersed polyurethane. An aqueous gravure ink composition for fibC sheet.
  3. 제2항에 있어서,The method of claim 2,
    상기 안료는 유기안료인 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물. The pigment is an aqueous gravure ink composition for a FBC sheet, characterized in that the organic pigment.
  4. 제1항에 있어서,The method of claim 1,
    상기 증점제는 폴리비닐 피롤리돈(PVP; Polyvinyl Pyrrolidone)을 포함하는 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물. The thickener is an aqueous gravure ink composition for a fibC sheet comprising a polyvinyl pyrrolidone (PVP; Polyvinyl Pyrrolidone).
  5. 제1항 내지 제4항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 4,
    소포제와 레벨링제와 분산제 중 적어도 하나의 첨가제를 더 포함하는 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물.An aqueous gravure ink composition for a fibC sheet, further comprising an antifoaming agent, a leveling agent and a dispersant.
  6. 제5항에 있어서,The method of claim 5,
    상기 수분산 폴리우레탄 100 중량부에 대하여, 상기 첨가제는 1.8~8.6 중량부인 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물.Based on 100 parts by weight of the water-dispersed polyurethane, the additive is an aqueous gravure ink composition for FVC sheet, characterized in that 1.8 to 8.6 parts by weight.
  7. 피인쇄체인 피브이씨 시트에 그라비어 인쇄되는 피브이씨 시트용 수성 그라비어 잉크 조성물로서:As an aqueous gravure ink composition for FVC sheet which is gravure printed on the FVC sheet which is the printed material:
    상기 피브이씨 시트용 수성 그라비어 잉크 조성물 100 중량%를 기준으로, 30~45 중량% 메탄올, 상기 메탄올과의 상용성을 위해 유화제를 함유하는 35~55 중량%의 수분산 폴리우레탄, 1~10 중량%의 증점제, 1~4 중량%의 실리카, 그리고 1~8 중량%의 유기안료를 포함하는 피브이씨 시트용 수성 그라비어 잉크 조성물. 30 to 45% by weight methanol, 35 to 55% by weight of water-based polyurethane containing an emulsifier for compatibility with the methanol, based on 100% by weight of the aqueous gravure ink composition for FVC sheet, 1 to 10 An aqueous gravure ink composition for a fibC sheet comprising a wt% thickener, 1-4 wt% silica, and 1-8 wt% organic pigment.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 피브이씨 시트용 수성 그라비어 잉크 조성물 100 중량%를 기준으로, 1~3 중량%의 첨가제를 더 포함하는 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물. Based on 100 wt% of the aqueous gravure ink composition for fibC sheets, the aqueous gravure ink composition for fibC sheets further comprises 1 to 3% by weight of an additive.
  9. 제7항에 있어서,The method of claim 7, wherein
    상기 증점제는 폴리비닐피롤리돈(PVP; Polyvinyl Pyrrolidone)을 포함하는 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물.The thickener is an aqueous gravure ink composition for a fibC sheet comprising a polyvinylpyrrolidone (PVP; Polyvinyl Pyrrolidone).
  10. 제7항 내지 제9항 중 어느 한 항에 있어서,The method according to any one of claims 7 to 9,
    상기 실리카의 입도는 1~10㎛인 것을 특징으로 하는 피브이씨 시트용 수성 그라비어 잉크 조성물. Particle size of the silica is 1 ~ 10㎛ aqueous gravure ink composition for a sheet.
  11. 피브이씨 시트; F. C sheet;
    제1항에 기재된 피브이씨 시트용 수성 그라비어 잉크 조성물에 의해 상기 피브이씨 시트에 그라비어 인쇄되어서 패턴을 형성하는 잉크층을 포함하여 이루어지는 피브이씨 데코시트.A fibC decor sheet comprising an ink layer which is gravure printed on the fibC sheet by the aqueous gravure ink composition for fibC sheet according to claim 1 to form a pattern.
  12. 제11항에 있어서,The method of claim 11,
    상기 잉크층을 덮어서 상기 피브이씨 데코시트의 표면을 코팅하는 코팅층(Coating Layer)을 더 포함하는 피브이씨 데코시트.And a coating layer covering the ink layer to coat the surface of the BC deco sheet.
PCT/KR2014/002723 2014-03-25 2014-03-31 Aqueous gravure ink composition for pvc sheet, and pvc decoration sheet using same WO2015147359A1 (en)

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