WO2015146832A1 - Cooling passage structure for engine - Google Patents

Cooling passage structure for engine Download PDF

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Publication number
WO2015146832A1
WO2015146832A1 PCT/JP2015/058493 JP2015058493W WO2015146832A1 WO 2015146832 A1 WO2015146832 A1 WO 2015146832A1 JP 2015058493 W JP2015058493 W JP 2015058493W WO 2015146832 A1 WO2015146832 A1 WO 2015146832A1
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WO
WIPO (PCT)
Prior art keywords
cylinder block
passage
crankcase
engine
pump
Prior art date
Application number
PCT/JP2015/058493
Other languages
French (fr)
Japanese (ja)
Inventor
文則 水谷
玲奈 黒須
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to MYPI2016703156A priority Critical patent/MY186348A/en
Priority to JP2016510298A priority patent/JP6139779B2/en
Priority to CN201580003400.0A priority patent/CN105849378B/en
Publication of WO2015146832A1 publication Critical patent/WO2015146832A1/en
Priority to PH12016501708A priority patent/PH12016501708A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/0065Shape of casings for other machine parts and purposes, e.g. utilisation purposes, safety
    • F02F7/007Adaptations for cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B61/00Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing
    • F02B61/02Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing for driving cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P2003/006Liquid cooling the liquid being oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/10Pumping liquid coolant; Arrangements of coolant pumps

Definitions

  • the present invention relates to a cooling passage structure of a water-cooled engine.
  • Priority is claimed on Japanese Patent Application No. 2014-68393, filed March 28, 2014, the content of which is incorporated herein by reference.
  • cooling water is supplied from a water pump attached to the crankcase, and the cooling water circulates a water jacket (peripheral wall cooling passage) in the cylinder block to cool the engine block including the cylinder block. .
  • the cooling water introduction passage is formed in the wall of the crankcase and cylinder block as in the engine described in Patent Document 1, the arrangement of the introduction passage is designed using dead space in the engine block As a result, the degree of freedom in handling becomes lower than in the case of external piping, and the number of bends increases, the passage structure becomes complicated, and the flow path resistance also tends to increase.
  • the cylinder block is an engine that leans forward with respect to the crankcase
  • the cooling water introduced from the front lower end of the cylinder block is the entire water jacket of the cylinder block, particularly near the rear lower end of the cylinder block It becomes difficult to be supplied to As a countermeasure, in order to increase the discharge flow rate, it is necessary to adopt a large water pump.
  • the increase in the size of the water pump results in the increase in the size and weight of the entire engine.
  • an engine capable of efficiently supplying cooling water discharged from a water pump to the entire area in a cylinder block even when the cylinder block is inclined forwardly upward with respect to a crankcase It is an object of the present invention to provide a cooling passage structure of
  • a cooling passage structure of an engine includes a crankcase rotatably supporting a crankshaft, and a forwardly inclined upper front in a side view and coupled to the crankcase to slide a piston
  • a cylinder block having a peripheral wall cooling passage for freely circulating the cooling water, a water pump attached to the crankcase and discharging the cooling water, and a discharge port of the water pump and the peripheral wall cooling passage are connected.
  • An inlet passage for cooling water wherein the outlet of the water pump is disposed opposite to a position near the rear of the cylinder block in the crankcase, and the inlet passage is viewed in a side view of the engine Front from the discharge port so as to extend substantially parallel to the cylinder center axis of the cylinder block and to be connected to the peripheral wall cooling passage; It is formed in the wall of the crank case and the cylinder block.
  • the coolant discharged from the water pump is introduced into the crankcase at a position near the rear of the cylinder block.
  • the coolant introduced into the crankcase is introduced into the peripheral wall cooling passage in the cylinder block through the crankcase extending substantially parallel to the cylinder center axis and the introduction passage in the wall of the cylinder block.
  • the introduction passage is smoothly introduced into the peripheral wall cooling passage without being bent in a complicated manner at a position near the rear of the cylinder block.
  • the cooling water is introduced into the peripheral wall cooling passage from the lower end side of the forwardly inclined cylinder block near the rear part of the cylinder block, the cooling water flows efficiently throughout the entire region in the peripheral wall cooling passage.
  • the peripheral wall cooling passage is a radial direction from the base portion at a position where it is connected to the substantially annular base portion centered on the cylinder center axis and the introduction passage. And an expanded portion having an enlarged volume outside.
  • the peripheral wall cooling passage is provided with an expanded portion whose volume is expanded radially outward from the base portion, and the introduction passage is connected to the expanded portion.
  • the introduction passage can be maintained substantially in a straight line without bending the introduction passage, while being disposed on the radially outer side of the cylinder block with respect to the base portion of the peripheral wall cooling passage. For this reason, it is possible to further reduce the flow resistance in the introduction passage.
  • the cylinder block is fixed to the crankcase by a fastening member at a position near the front of the cylinder block in a side view of the engine.
  • a fastening member at a position near the rear of the cylinder block In a side view of the engine, it is fixed to the crankcase by a fastening member at a position near the rear of the cylinder block, and an outlet of the water pump is an axial extension of the fastening member near the front of the cylinder block It may be arrange
  • the discharge port of the water pump is disposed between the axially extending positions of the front and rear fastening members, the main part of the introduction passage connected to the discharge port and the peripheral wall cooling path The distance to the unit can be made closer. For this reason, the flow resistance of the coolant can be further reduced by shortening the distance from the discharge port of the water pump to the main part of the peripheral wall cooling passage.
  • the pump body portion of the water pump includes an axial extension position of the fastening member near the front of the cylinder block and a fastening member near the rear of the cylinder block. It may be disposed in an area between the axially extending position.
  • the distance from the pump main body of the water pump to the main part of the peripheral wall cooling passage becomes short, and the flow resistance of the coolant can be further reduced.
  • the water pump is integrally formed in a crank cover which partially covers a side surface of the crankcase and which accommodates a pump operation portion.
  • the portion of the crank cover on which the discharge port of the casing portion is formed may be formed so as to protrude toward the recess of the side surface of the crankcase.
  • the discharge port of the water pump It can be brought closer to the position directly below.
  • the axial end face of the casing portion of the water pump on the opposite side to the crankcase is closed by the pump cover, and the connection passage connected to the discharge port in the casing portion
  • the crankcase side may be formed to be deeper toward the discharge port side.
  • connection passage connected to the discharge port is deeper toward the discharge port side on the crankcase side, the cross-sectional area of the connection path can be secured on the crank cover side. For this reason, it is not necessary to provide the recessed part for ensuring the cross-sectional area of a connection path in the pump cover side, and the end surface of a pump cover can be made flat. Therefore, the expansion of the pump cover to the outside can be reduced, and the overall size of the engine can be reduced.
  • the cylinder block includes an oil supply passage extending from the front area to the rear area of the cylinder block at the joint surface with the crankcase.
  • the introduction passage for cooling water may be formed to pass through the outside of the oil supply passage in the cylinder block.
  • the oil supply passage is disposed along the outer edge of the cylinder bore inside the cooling water introduction passage, the passage length of the oil supply passage can be shortened. Therefore, the flow resistance of oil in the oil supply passage can be reduced.
  • the cylinder block is a cast part, and the downstream passage hole constituting a part of the introduction passage on the cylinder block side;
  • the peripheral wall cooling passage of the cylinder block may be formed by casting.
  • peripheral wall cooling passage and the downstream passage hole of the cylinder block are formed by casting, machining such as cutting after casting of the cylinder block is reduced, and manufacturing cost is reduced. be able to.
  • the cooling water discharged from the water pump rises linearly from the position near the rear of the cylinder block substantially parallel to the cylinder center axis, and the rear in the peripheral wall cooling passage in the cylinder block It is introduced from the lower end side. For this reason, the cooling water can be efficiently supplied to the entire area in the cylinder block, even though the cylinder block has an engine structure in which the front side is inclined forward with respect to the crankcase.
  • FIG. 1 is a left side view of a motorcycle adopting a power unit according to an embodiment of the present invention. It is a right side view of the power unit of one embodiment of the present invention. It is a left side view of a power unit of one embodiment of the present invention.
  • FIG. 4 is a cross-sectional view substantially corresponding to the IV-IV cross section of FIG. 2 of a power unit according to an embodiment of the present invention.
  • FIG. 5 is a cross-sectional view substantially corresponding to the VV cross-section of FIG. 2 of the power unit of one embodiment of the present invention. It is a bottom view corresponding to VI arrow of Drawing 2 of a cylinder block of one embodiment of the present invention.
  • FIG. 4 is a cross-sectional view substantially corresponding to the IV-IV cross section of FIG. 2 of a power unit according to an embodiment of the present invention.
  • FIG. 5 is a cross-sectional view substantially corresponding to the VV cross-section of FIG. 2 of the power unit of one embodiment of the present
  • FIG. 7 is a partial cross-sectional perspective view of a power unit according to an embodiment of the present invention taken along the line VII-VII in FIG. 6; It is an enlarged view of the VIII section of FIG. 4 of the power unit of one Embodiment of this invention. It is the right side view which removed the pump cover of the power unit of one embodiment of the present invention. It is a top view corresponding to X arrow of FIG. 9 of the power unit of one Embodiment of this invention.
  • FIG. 11 is a partial cross-sectional perspective view of a power unit according to an embodiment of the present invention taken along the line XI-XI in FIG.
  • FIG. 10 is a cross-sectional view corresponding to the XII-XII cross section of FIG. 9 of a power unit according to an embodiment of the present invention.
  • FIG. 1 is a view showing a left side surface of a motorcycle 1 equipped with a power unit PU employing an engine E according to the present embodiment.
  • the front wheel Wf is supported by a vehicle body frame (not shown) via a front fork 2.
  • the rear wheel Wr is supported by the vehicle body frame via the swing arm 3.
  • the steering wheel H is disposed above the front fork 2.
  • the seat S is a seat on which an occupant sits.
  • the fuel tank T is disposed in front of the seat S.
  • the power unit PU is mounted below the fuel tank T at the center of the vehicle body frame.
  • the power unit PU shifts the drive rotation of the engine E by the transmission M and transmits the output thereof to the rear wheel Wr via the transmission mechanism.
  • the directions such as front, rear, left, and right are the same as the directions when mounted on a vehicle unless otherwise specified.
  • the engine E of the power unit PU includes a crankcase 11 that rotatably supports the crankshaft 10, and a cylinder portion 12 that protrudes obliquely upward from a front upper portion of the crankcase 11.
  • the crankcase 11 doubles as a transmission case of the transmission M, and the crankshaft 10 is disposed on the front side, and the main shaft 13 and the countershaft 14 of the transmission M are cranked on the rear side of the crankshaft 10 It is arranged parallel to the axis 10.
  • the main shaft 13 and the counter shaft 14 are rotatably supported by the crankcase 11. As shown in FIG. 4, the countershaft 14 penetrates the left side wall of the crankcase 11 to the outside, and a sprocket 15 for power extraction is attached to the penetrating end. A chain 9 is wound around the sprocket 15, and power is transmitted to the rear wheel Wr (see FIG. 1) through the chain 9.
  • the cylinder portion 12 is attached to an upper portion of the cylinder block 17 having a cylinder bore 17a for accommodating the piston 16 in a retractable manner, and forms a combustion chamber 7 (see FIG. 4) with the top surface of the piston 16 And a head cover 19 mounted on the top of the cylinder head 18.
  • the cylinder head 18 is overlapped on the upper portion of the cylinder block 17, and a plurality of (four in this embodiment) stud bolts 20 (fastening members) are mounted on the upper surface of the crankcase 11 together with the cylinder block 17. Fixed together by).
  • the piston 16 is operatively connected to the crankshaft 10 via a connecting rod 23, and transmits to the crankshaft 10 an advancing / retracting operation of the piston 16 accompanying the explosion in the combustion chamber 7 as a rotational force.
  • the spark plug 8 is provided facing the combustion chamber 7.
  • An intake port (not shown) is formed in the cylinder head 18, and an intake valve (not shown) is attached to open and close the intake port.
  • An exhaust port (not shown) is formed in the cylinder head 18, and an exhaust valve (not shown) for opening and closing the exhaust port is attached.
  • an inlet pipe 6 that constitutes an intake system of the engine E is connected to the intake port.
  • An exhaust pipe (not shown) that constitutes an exhaust system of the engine E is connected to the exhaust port.
  • a valve operating mechanism 21 is provided between the cylinder head 18 and the head cover 19 for opening and closing the intake and exhaust valves.
  • the cam shaft 22 in FIG. 5 operates the valve operating cam of the valve operating mechanism 21.
  • the camshaft 22 is connected to the crankshaft 10 via the timing chain 5 so as to be interlockable.
  • the engine E of the present embodiment is a water-cooled single-cylinder engine.
  • the cylinder block 17 is provided with a single cylinder bore 17a, and a water jacket 50, which is a peripheral wall cooling path, is formed around the cylinder bore 17a. Cooling water cooled by a radiator (not shown) is pumped from a water pump 51 described later in detail to the water jacket 50.
  • the crankcase 11 is constituted by a pair of case halves 11L and 11R which are divided left and right with division surfaces 11La and 11Ra orthogonal to the crankshaft 10 as boundaries.
  • the pair of case halves 11L and 11R are divided into right and left in a plane passing through the cylinder center axis C1 of the cylinder block 17.
  • the divided case halves 11L and 11R are fastened and fixed to each other by a plurality of bolts (not shown).
  • a crank cover 30 which forms a sealed space with the case half 11R is attached to the right side of the right case half 11R.
  • the right end of the crankshaft 10 penetrates the side wall of the right case half 11R.
  • a primary drive gear 24 for transmitting power to the main shaft 13 of the transmission M is attached to the penetrating end.
  • the left end of the crankshaft 10 passes through the side wall of the left case half 11L.
  • the rotor 25a of the generator 25 is attached to the penetrating end.
  • the end and the circumferential area of the rotor 25a are covered by a cover 25c of the generator 25 that holds the stator 25b.
  • the right end of the main shaft 13 of the transmission M penetrates the side wall of the right case half 11R.
  • a primary driven gear 26 engaged with the primary drive gear 24 on the crankshaft 10 side and a clutch 27 for connecting and disconnecting power by external operation are supported It is done.
  • the primary driven gear 26 is rotatably supported by the main shaft 13.
  • the clutch 27 is interposed in a power transmission path between the primary driven gear 26 and the main shaft 13. Therefore, the clutch 27 can appropriately switch transmission and disconnection of power between the primary driven gear 26 and the main shaft 13 by an operation from the outside.
  • the main shaft 13 of the transmission M is provided with a main gear group m1 composed of a plurality of transmission gears.
  • the counter shaft 14 of the transmission M is provided with a counter gear group m2 composed of a plurality of transmission gears.
  • the transmission gears of the main gear group m1 and the counter gear group m2 are selected by the operation of a change mechanism (not shown), whereby an arbitrary transmission gear (gear position) including neutral is set. Therefore, when the rotational power of crankshaft 10 is transmitted to main shaft 13 through clutch 27 in the state where the transmission gear is set, transmission M shifts the rotational power to the set ratio and performs counter operation. Output from the axis 14 to the outside.
  • the kick shaft 28 in FIG. 4 rotates the crankshaft 10 at the time of kick start.
  • a balancer shaft 29 extending parallel to the crankshaft 10 is disposed at an upper position between the crankshaft 10 and the main shaft 13 in the crankcase 11.
  • the balancer shaft 29 is rotatably supported by the crankcase 11.
  • the balancer shaft 29 rotates in synchronization with the crankshaft 10 via a gear (not shown) to cancel the rotational fluctuation of the crankshaft 10 and maintain the rotational balance.
  • an oil pan 31 is provided at the bottom of the crankcase 11 for storing lubricating oil.
  • An oil pump 32 is provided at an upper position of the oil pan 31 of the right case half 11R, for drawing up the oil in the oil pan 31 and pumping the oil to a portion requiring lubrication in the power unit PU.
  • the oil pump 32 of the present embodiment is operated by receiving rotational power from the crankshaft 10.
  • the oil supply passage 33 in the power unit PU connected to the oil pump 32 passes oil from the discharge part of the oil pump 32 through the inside of the crankshaft 10 to supply oil to parts requiring lubrication around the crankshaft 10 such as crank pins and journals. It is divided into a crank system oil passage 33C, and a valve system oil passage 33B for supplying oil from the upper portion of the crankcase 11 through the inside of the wall of the cylinder portion 12 to a portion requiring lubrication of the valve mechanism 21.
  • a branch oil passage 34 for supplying oil around the main shaft 13 of the transmission M, the counter shaft 14 and the like is connected midway of the valve system oil passage 33B.
  • FIG. 6 is a bottom view of the cylinder block 17 corresponding to the arrow VI of FIG.
  • FIG. 7 is a perspective view of the crankcase 11 and the cylinder block 17 in which the VII-VII cross section in FIG.
  • a part of the valve system oil passage 33 B of the oil supply passage 33 is between the end face 11 Ru, 11 Lu (joint surface) of the upper part of the crankcase 11 and the lower surface 17 d (joint surface) of the cylinder block 17. Is formed.
  • the oil passage between the joint surfaces of the crankcase 11 and the cylinder block 17 is provided with an oil inflow portion 35a connected to the oil pump 32 in the vicinity of the front right corner of the cylinder block 17.
  • An oil outlet 36 a connected to the valve operating mechanism 21 is provided at the rear left corner of the cylinder block 17.
  • the oil passage between the joint surfaces of the crankcase 11 and the cylinder block 17 described above is a first oil passage 35 formed between the end face 11Ru of the right case half 11R and the lower surface 17d of the cylinder block 17;
  • a second oil passage 36 formed between the end face 11Lu of the case half 11L and the lower surface 17d of the cylinder block 17 is provided.
  • the first oil passage 35 is surrounded by a flat end face 11Ru of the right case half 11R and a groove 35c formed on the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. It is formed.
  • an inflow portion 35 a connected to the oil pump 32 is provided at one end of the first oil passage 35 in the extending direction.
  • the second oil passage 36 is surrounded by a flat end face 11Lu of the left case half 11L and a groove 36c formed in the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. It is formed. At one end in the extension direction of the second oil passage 36, an outflow portion 36a connected to the valve operating mechanism 21 side is provided. In FIG. 5, the portions to be cross-sectioned are adjusted so that the first oil passage 35 and the second oil passage 36 appear on the drawing.
  • the first oil passage 35 extends in an arc from the inflow portion 35a on the front right side of the cylinder block 17 through the rear right side of the cylinder block 17 to the vicinity of the center of the rear portion and ends in the vicinity of the rear center .
  • one end of a first bypass hole 37 formed in the right case half 11R is electrically connected to the other end of the first oil passage 35.
  • the second oil passage 36 extends in an arc from the outflow portion 36 a on the rear left side of the cylinder block 17 to the vicinity of the rear center of the cylinder block 17 and ends in the rear vicinity of the rear center.
  • one end of a second bypass hole 38 formed in the left case half 11L is electrically connected to the other end of the second oil passage 36.
  • the first bypass hole 37 is constituted by a substantially L-shaped hole whose one end opens at the upper end surface 11Ru of the right case half 11R.
  • the other end 37a of the first bypass hole 37 opens at a position apart from the upper end surface 11Ru of the divided surface 11Ra of the right half case 11R.
  • the second bypass hole 38 is constituted by a substantially L-shaped hole whose one end opens at the upper end surface 11Lu of the left case half 11L.
  • the other end 38a of the second bypass hole 38 opens at a position apart from the upper end surface 11Lu of the divided surface 11La of the left case half 11L.
  • the other end 37a of the first bypass hole 37 and the other end 38a of the second bypass hole 38 are connected to each other because the left and right case halves 11L and 11R are joined together. It is done. Therefore, the first oil passage 35 and the second oil passage 36 are mutually connected via the first bypass hole 37 and the second bypass hole 38. Thus, the oil flowing from the oil pump 32 into the inflow portion 35a sequentially passes through the first oil passage 35, the first bypass hole 37, the second bypass hole 38, the second oil passage 36, and the outflow portion 36a.
  • the valve mechanism 21 of the unit 12 is supplied.
  • the vertical hole extending downward from the upper end surface 11Lu of the case half 11L is further extended by a predetermined length beyond the horizontal hole connected to the first bypass hole 37 side.
  • a branched oil passage 34 for supplying oil around the main shaft 13 of the transmission M, the counter shaft 14 and the like is connected to the side surface spaced apart from the bottom of the extension 40.
  • insertion holes 39 into which the above-described stud bolt 20 is inserted are formed at four corners of the peripheral portion surrounding the cylinder bore 17 a.
  • the inflow portion 35 a is disposed in the vicinity of the insertion hole 39 at the front right of the cylinder block 17.
  • the outflow portion 36 a is disposed in the vicinity of the insertion hole 39 at the left rear of the cylinder block 17.
  • the first oil passage 35 and the second oil passage 36 are formed substantially half a circumference around the cylinder bore 17a across the position of the divided surfaces 11La and 11Ra of the crankcase 11.
  • the flow of oil in the power unit PU will be described.
  • the oil pump 32 is operated in response to the rotation of the crankshaft 10. As shown in FIG. 5, the oil pump 32 sucks up the oil stored in the oil pan 31 and discharges the oil to the oil supply passage 33 side.
  • the oil discharged from the oil pump 32 branches into a crank system oil passage 33C and a valve system oil passage 33B at the upper part of the case half 11R on the right side of the crankcase 11.
  • the oil which has flowed into the crank system oil passage 33C passes from the right end of the crankshaft 10 through a passage in the crankshaft 10 and is supplied to a portion requiring lubrication around the crankshaft 10 such as a crank pin and a journal portion.
  • the oil flowing into the valve system oil passage 33B passes through a passage extending upward from the front right side of the right case half 11R, and as shown in FIGS. 5 and 6, the upper side of the right case half 11R.
  • the fluid flows into the first oil passage 35 formed between the end face 11Ru of the first block and the lower surface 17d of the cylinder block 17 through the inflow portion 35a.
  • the oil that has flowed into the first oil passage 35 flows around the cylinder bore 17a along the first oil passage 35 in an arc toward the rear center side, and downwards in the portion immediately before the dividing surface 11Ra of the right half case 11R. Flow into the first bypass hole 37 of the case half 11R.
  • the oil that has flowed into the first bypass hole 37 changes its direction substantially in the L shape at the lower end in the direction of the split surface 11La, and the split surface 11Ra of the right case half 11R and the split surface 11La of the left case half 11L.
  • a portion of the oil that has flowed into the second bypass hole 38 turns substantially L-shaped upward, and between the upper end surface 11Lu of the left case half 11L and the lower surface 17d of the cylinder block 17 It flows into the formed second oil passage 36.
  • the remaining oil which has flowed into the second bypass hole 38 turns downward and flows into the extension 40, and flows from the side surface of the extension 40 into the branch oil passage 34 on the transmission M side.
  • the oil flowing into the second oil passage 36 from the second bypass hole 38 flows from the rear center side of the cylinder block 17 around the cylinder bore 17a toward the outflow portion 36a near the rear left corner, and from the outflow portion 36a to the cylinder block It is supplied to the necessary lubrication part of the valve mechanism 21 through the passage in the inside of the reference numeral 17.
  • FIG. 8 is a cross-sectional view of the water pump 51 showing an enlarged view of a portion VIII of FIG.
  • the water pump 51 according to the present embodiment is a spiral pump in which the impeller 52, which is a pump operation unit, rotates in the casing 53 and discharges the cooling water sucked from the axial direction in the centrifugal direction.
  • the casing portion 53 is formed across the crank cover 30 and the pump cover 54 attached to the right side surface of the crank cover 30.
  • the impeller 52 is integrally attached to one end side of a pump shaft 55 rotatably supported by the crank cover 30.
  • a pump gear 57 engaged with the primary drive gear 24 of the crankshaft 10 is integrally provided at the other end of the pump shaft 55.
  • the water pump 51 of the present embodiment receives power from the crankshaft 10 and operates as a pump.
  • the mechanical seal 56 in FIG. 8 seals between the pump shaft 55 and the crank cover 30 in a fluid-tight manner.
  • FIG. 9 shows the right side of the engine E with the pump cover 54 of the water pump 51 removed.
  • FIG. 10 is a view of the engine E from above the cylinder block 17 with the cylinder head 18 removed.
  • FIG. 11 is a partial cross-sectional perspective view of the cylinder block 17 and the crankcase 11 in which the XI-XI portion of FIG. 10 is a cross section.
  • the water pump 51 is disposed at the front upper edge position of the crank cover 30 covering the right side of the crankcase 11 (the right case half 11R).
  • the main part (including the pump chamber 60 described later) of the water pump 51 fastens and fixes the cylinder block 17 to the crankcase 11 in a side view of the engine E.
  • the main part (including the pump chamber 60 described later) of the water pump 51 fastens and fixes the cylinder block 17 to the crankcase 11 in a side view of the engine E.
  • the region A1 sandwiched between the axial extension position of the front stud bolt 20 and the axial extension position of the rear
  • the suction port 58 of the water pump 51 is formed in the pipe connection nozzle 48 of the pump cover 54, as shown in FIG.
  • the discharge port 59 of the water pump 51 is formed to open at the joint surface of the crank cover 30 with the crankcase 11 (case half 11R on the right side).
  • the discharge port 59 is provided at an end portion of a connection passage 61 which spirally extends outward in the radial direction from a pump chamber 60 (pump main body portion) in which the impeller 52 is accommodated.
  • the pump chamber 60 is disposed at a position overlapping the central axis C1 of the cylinder block 17 in a side view of the engine E.
  • the discharge port 59 is disposed to face the cylinder block 17 at a position near the rear of the cylinder block 17 in the crankcase 11 (the case half 11R on the right side).
  • the discharge port 59 is precisely disposed in the vicinity of the extension position of the rear side stud bolt 20 and on the front side of the extension position of the stud bolt 20. Therefore, the discharge port 59 is disposed in a region A1 sandwiched by the axially extending position of the stud bolt 20 near the front of the cylinder block 17 and the axial extending position of the stud bolt 20 near the rear There is.
  • an introduction port 62a of an introduction passage 62 connected to the water jacket 50 is provided at a position opposite to the discharge port 59 of the water pump 51 of the crankcase 11 (right half case 11R).
  • the introduction passage 62 is formed in the cylinder block 17 substantially in parallel with the cylinder center axis C1 and an upstream passage hole 63 formed by bending substantially in an L shape in the right case half 11R. And a side passage hole 64.
  • the upstream passage hole 63 extends upward from the inlet 62a opened on the right side surface of the right case half 11R in parallel with the crankshaft 10 toward the left side of the right case half 11R and then bends upward.
  • the upper end portion of the upstream side passage hole 63 opens at the upper end surface 11Ru of the right case half 11R.
  • downstream side passage hole 64 is formed extending substantially in the vertical direction at the rear right corner of the cylinder block 17, and the lower end is an opening of the upstream side passage hole 63 of the end surface 11Ru of the right case half 11R. Butted and connected.
  • the downstream passage hole 64 extends upward while being slightly curved from the lower end toward the cylinder center axis C1.
  • the downstream passage hole 64 at the rear right corner of the cylinder block 17 is radially outside the oil supply passage 33 (groove 35c) between the joint surfaces of the crankcase 11 and the cylinder block 17. Is located in Therefore, the cooling water introduction passage 62 is formed to pass through the outside of the oil supply passage 33 between the joint surfaces of the crankcase 11 and the cylinder block 17.
  • the water jacket 50 of the cylinder block 17 is connected to the substantially annular base portion 50a centered on the cylinder center axis C1 and the introduction passage 62 (downstream passage hole 64). And an expanded portion 50b whose volume is expanded substantially in a semicircular shape radially outward from the base portion 50a.
  • the extended portion 50b of the water jacket 50 can conduct with the water jacket 50 without radially bending the upper portion of the downstream passage hole 64 formed substantially parallel to the cylinder center axis C1 in the cylinder block 17 It is formed.
  • the cylinder block 17 of this embodiment is formed by casting.
  • the water jacket 50 of the cylinder block 17 and the downstream passage hole 64 of the introduction passage 62 connected to the expanded portion 50 b of the water jacket 50 are formed by casting at the time of casting.
  • a portion of the casing portion 53 of the water pump 51 is integrally formed at the front upper edge position of the crank cover 30, and the front upper edge position of the crank cover 30 is It is joined to the right side of crankcase 11 (case half 11R on the right).
  • a recessed portion 65 recessed in a step-like manner in the direction of the cylinder center axis C1 is formed in a portion of the right side surface of the crankcase 11 to which the casing portion 53 is joined.
  • the portion of the casing 53 of the water pump 51 where the discharge port 59 is formed is a discharge portion 53 a that protrudes in the right side direction of the crankcase 11.
  • the water pump 51 is joined to the right side surface of the crankcase 11 in a state in which the discharge part 53a is fitted in the recess 65 of the crankcase 11 (case half 11R on the right side). Therefore, a portion of the casing portion 53 of the water pump 51 is disposed so as to partially enter the crankcase 11 side.
  • FIG. 12 is a cross-sectional view corresponding to the XII-XII cross section of FIG.
  • the connection passage 61 connecting the pump chamber 60 and the discharge port 59 of the water pump 51 has a depth when viewed from the pump cover 54 side is the pump chamber 60 to the discharge port 59 side. Gradually becoming deeper toward the crankcase 11 side.
  • a wall 66 in FIG. 12 is a side wall on which the depth of the connection path 61 is gradually deepened.
  • the cooling water having flowed into the upstream side passage hole 63 turns upward substantially in an L shape and flows into the downstream side passage hole 64 on the cylinder block 17 side.
  • the cooling water having flowed into the downstream passage hole 64 ascends substantially parallel to the cylinder center axis C1 at the right rear of the cylinder block 17 and is introduced into the water jacket 50.
  • the cooling water introduced into the water jacket 50 flows in the water jacket 50 to remove the heat of the cylinder block 17 and the cylinder head 18, and is discharged to the external radiator side through a discharge passage (not shown).
  • the cooling water discharged from the discharge port 59 of the water pump 51 is at the lower end position of the cylinder block 17 near the rear
  • the cooling water flows into the water jacket 50 through the upstream passage hole 63 of the cylinder block 17 and rises substantially parallel to the cylinder center axis C1. Therefore, the cooling water can be efficiently supplied to the entire area in the cylinder block 17 while adopting an engine structure in which the cylinder block 17 is inclined forward and upward with respect to the crankcase 11. Therefore, since it is not necessary to use a large water pump, enlargement of the engine E can be avoided.
  • the introduction passage 62 connecting the discharge port 59 and the water jacket 50 rises linearly without being bent in a complicated manner at a position near the rear of the cylinder block 17, the flow resistance of the cooling water becomes small. Since the cooling water is introduced to the water jacket 50 from the lower end side of the front inclined cylinder block 17 near the rear, the cooling water flows efficiently in the entire area within the water jacket 50. Therefore, from these things, the cooling efficiency of the cylinder block 17 by a cooling water improves.
  • the expansion portion 50b which is expanded in the radial direction outward is substantially formed on the substantially annular base portion 50a centered on the cylinder center axis C1 of the water jacket 50.
  • the downstream side passage hole 64 of the introduction passage 62 is connected to the extended portion 50b. Therefore, the downstream passage hole 64 of the introduction passage 62 may be substantially straight without bending while the introduction passage 62 is disposed radially outside the base portion 50a of the water jacket 50. it can. Therefore, with this structure, the flow resistance of the cooling water in the introduction passage 62 can be reduced, and the cooling efficiency of the cylinder block 17 by the cooling water can be further improved.
  • the position closer to the front and the position closer to the rear of the cylinder block 17 are fastened to the crankcase 11 by the stud bolt 20, and the discharge port 59 of the water pump 51 is the front It is arrange
  • the discharge port 59 of the water pump 51 not only the discharge port 59 of the water pump 51 but also the pump body (pump chamber 60) has an axially extending position of the stud bolt 20 on the front side and an axis of the stud bolt 20 on the rear side.
  • the distance from the pump main body of the water pump 51 to the water jacket 50 is shortened because the water pump 50 is disposed in the area A1 sandwiched by the extending positions in the direction. Therefore, the flow resistance of the cooling water can be further reduced, and the cooling efficiency of the cylinder block 17 can be further improved.
  • a part of the casing 53 of the water pump 51 is integrally formed on the crank cover 30 and a portion of the casing 53 where the discharge port 59 is formed (
  • the discharge portion 53 a) is formed so as to be fitted into the recess 65 on the right side surface of the crankcase 11. For this reason, the discharge port 59 of the water pump 51 enters into the crankcase 11 side, and the discharge port 59 can be brought closer to the position directly below the water jacket 50 of the cylinder block 17 accordingly. Therefore, the cooling efficiency of the cylinder block 17 can be further improved by this.
  • the outer end face of the casing 53 of the water pump 51 is closed by the pump cover 54, and the connection passage 61 in the casing 53 faces the discharge port 59. Since the side is formed to be deep, the passage cross-sectional area of the connection passage 61 directed to the discharge port 59 can be secured sufficiently large on the crank cover 30 side. For this reason, there is no need to provide an outwardly bulging portion on the pump cover 54 side in order to secure the passage cross-sectional area of the connection passage 61. Therefore, since the pump cover 54 does not bulge outward, the water pump 51 can be miniaturized, and hence the entire engine E can be miniaturized.
  • the cooling water introduction passage 62 formed across the crankcase 11 and the cylinder block 17 is outside the oil supply passage 33 formed between the joint surfaces of the crankcase 11 and the cylinder block 17. Therefore, the oil supply passage 33 can be shortened by arranging the oil supply passage 33 closer to the cylinder bore 17a. Therefore, since the flow path resistance of the oil in the oil supply path 33 can be reduced, the oil pump 32 can be miniaturized.
  • the cylinder block 17 of the present embodiment is entirely formed as a cast part, and the water jacket 50 and the downstream passage hole 64 connected to the water jacket 50 are formed by casting. Therefore, post-processing such as cutting after forming the cylinder block 17 by casting can be further reduced. For this reason, the number of processing steps of the cylinder block 17 can be reduced, and the manufacturing cost can be reduced.
  • a spiral pump is employed as the water pump, but the water pump is not limited to the spiral and may be of another type.
  • a vehicle equipped with the above power unit may be a three-wheeled vehicle (including a front two-wheeled vehicle and a rear two-wheeled vehicle as well as a front two-wheeled vehicle and a rear two-wheeled vehicle) or a four-wheeled vehicle.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)

Abstract

A cooling passage structure for an engine is configured in such a manner that the discharge opening of a water pump is disposed facing the position of a crank case, which is located near the rear of a cylinder block. In a side view of the engine, an introduction passage is formed within the walls of both the crank case and the cylinder block in such a manner that the introduction passage extends substantially parallel to the cylinder central axis of the cylinder block from the discharge opening and is connected to a peripheral wall cooling passage.

Description

エンジンの冷却通路構造Engine cooling passage structure
 本発明は、水冷式のエンジンの冷却通路構造に関する。
 本願は、2014年3月28日に出願された日本国特許出願2014-68393号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a cooling passage structure of a water-cooled engine.
Priority is claimed on Japanese Patent Application No. 2014-68393, filed March 28, 2014, the content of which is incorporated herein by reference.
 自動二輪車等の車両に搭載されるエンジンとして、シリンダブロック内を冷却水によって冷却する水冷式のエンジンがある。このエンジンでは、クランクケースに取り付けられたウォーターポンプから冷却水が送給され、その冷却水がシリンダブロック内のウォータージャケット(周壁冷却路)を循環することにより、シリンダブロックを含むエンジンブロックを冷却する。 As an engine mounted in vehicles, such as a two-wheeled motor vehicle, there exists a water-cooled engine which cools the inside of a cylinder block with a cooling water. In this engine, cooling water is supplied from a water pump attached to the crankcase, and the cooling water circulates a water jacket (peripheral wall cooling passage) in the cylinder block to cool the engine block including the cylinder block. .
 この種のエンジンにおいては、ウォーターポンプから吐出される冷却水を、導入通路を通してウォータージャケットに供給する必要があるが、導入通路を外部配管によって構成するとシリンダブロックやシリンダヘッドまわりの構造が複雑化する。
 このため、クランクケースの前端寄り上部にウォーターポンプを取り付け、そのウォーターポンプから吐出される冷却水を、クランクケースとシリンダブロックの壁内の導入通路を通してウォータージャケットに導入するものが知られている(例えば、特許文献1参照)。
In this type of engine, it is necessary to supply the cooling water discharged from the water pump to the water jacket through the introduction passage, but configuring the introduction passage with an external pipe complicates the structure around the cylinder block and cylinder head .
For this reason, it is known to mount a water pump on the top of the crankcase near the front end and introduce the cooling water discharged from the water pump into the water jacket through the introduction passage in the wall of the crankcase and cylinder block ( For example, refer to Patent Document 1).
日本国特開2011-163249号公報Japan JP 2011-163249
 特許文献1に記載のエンジンのように、冷却水の導入通路をクランクケースとシリンダブロックの壁内に形成する場合には、エンジンブロック内のデッドスペースを利用して導入通路の配置が設計されることから、外部配管に比較して取り回しの自由度が低くなり、屈曲箇所が増えて通路構造が複雑になるとともに、流路抵抗も増大し易い。
 この場合、シリンダブロックがクランクケースに対して上方側に前傾するエンジンであると、シリンダブロックの前部下端から導入された冷却水がシリンダブロックのウォータージャケットの全体、特にシリンダブロックの後部下端付近に供給されにくくなる。その対策として、吐出流量を増大させるために大型のウォーターポンプを採用する必要がある。
 しかし、この場合、ウォーターポンプの大型化により、エンジン全体の大型化と重量増加を招く結果となる。
When the cooling water introduction passage is formed in the wall of the crankcase and cylinder block as in the engine described in Patent Document 1, the arrangement of the introduction passage is designed using dead space in the engine block As a result, the degree of freedom in handling becomes lower than in the case of external piping, and the number of bends increases, the passage structure becomes complicated, and the flow path resistance also tends to increase.
In this case, if the cylinder block is an engine that leans forward with respect to the crankcase, the cooling water introduced from the front lower end of the cylinder block is the entire water jacket of the cylinder block, particularly near the rear lower end of the cylinder block It becomes difficult to be supplied to As a countermeasure, in order to increase the discharge flow rate, it is necessary to adopt a large water pump.
However, in this case, the increase in the size of the water pump results in the increase in the size and weight of the entire engine.
 本発明の態様は、シリンダブロックがクランクケースに対して前部上方に前傾する場合であっても、ウォーターポンプから吐出された冷却水をシリンダブロック内の全域に効率良く供給することのできるエンジンの冷却通路構造を提供することを目的とする。 According to an aspect of the present invention, an engine capable of efficiently supplying cooling water discharged from a water pump to the entire area in a cylinder block even when the cylinder block is inclined forwardly upward with respect to a crankcase It is an object of the present invention to provide a cooling passage structure of
 (1)本発明の一態様に係るエンジンの冷却通路構造は、クランク軸を回転自在に支持するクランクケースと、側面視で上部前方に前傾して前記クランクケースに結合され、ピストンを摺動自在に収容するとともに、冷却水を流通させる周壁冷却路を有するシリンダブロックと、前記クランクケースに取り付けられ、冷却水を吐出するウォーターポンプと、前記ウォーターポンプの吐出口と前記周壁冷却路を接続する冷却水の導入通路と、を備え、前記ウォーターポンプの前記吐出口は、前記クランクケースのうちの前記シリンダブロックの後部寄りの位置に対向して配置され、前記導入通路は、エンジンの側面視で、前記吐出口から前記シリンダブロックのシリンダ中心軸と実質的に平行に延びて前記周壁冷却路に接続されるように、前記クランクケースと前記シリンダブロックの壁内に形成される。 (1) A cooling passage structure of an engine according to one aspect of the present invention includes a crankcase rotatably supporting a crankshaft, and a forwardly inclined upper front in a side view and coupled to the crankcase to slide a piston A cylinder block having a peripheral wall cooling passage for freely circulating the cooling water, a water pump attached to the crankcase and discharging the cooling water, and a discharge port of the water pump and the peripheral wall cooling passage are connected. An inlet passage for cooling water, wherein the outlet of the water pump is disposed opposite to a position near the rear of the cylinder block in the crankcase, and the inlet passage is viewed in a side view of the engine Front from the discharge port so as to extend substantially parallel to the cylinder center axis of the cylinder block and to be connected to the peripheral wall cooling passage; It is formed in the wall of the crank case and the cylinder block.
 上記(1)の態様によれば、ウォーターポンプから吐出された冷却水は、シリンダブロックの後部寄りの位置でクランクケース内に導入される。クランクケースに導入された冷却水は、シリンダ中心軸と実質的に平行に延びるクランクケースとシリンダブロックの壁内の導入通路を通ってシリンダブロック内の周壁冷却路内に導入される。このとき、導入通路はシリンダブロックの後部寄りの位置において複雑に屈曲することなく周壁冷却路内にスムーズに導入される。そして、周壁冷却路には、前傾したシリンダブロックの後部寄りの下端側から冷却水が導入されるため、このとき冷却水は周壁冷却路内の全域を効率良く流動することになる。 According to the above aspect (1), the coolant discharged from the water pump is introduced into the crankcase at a position near the rear of the cylinder block. The coolant introduced into the crankcase is introduced into the peripheral wall cooling passage in the cylinder block through the crankcase extending substantially parallel to the cylinder center axis and the introduction passage in the wall of the cylinder block. At this time, the introduction passage is smoothly introduced into the peripheral wall cooling passage without being bent in a complicated manner at a position near the rear of the cylinder block. Then, since the cooling water is introduced into the peripheral wall cooling passage from the lower end side of the forwardly inclined cylinder block near the rear part of the cylinder block, the cooling water flows efficiently throughout the entire region in the peripheral wall cooling passage.
 (2)上記(1)の態様では、前記周壁冷却路は、前記シリンダ中心軸を中心とする実質的に円環状のベース部と、前記導入通路に接続される位置で前記ベース部から径方向外側に容積が拡大された拡張部と、を有してもよい。 (2) In the aspect of the above (1), the peripheral wall cooling passage is a radial direction from the base portion at a position where it is connected to the substantially annular base portion centered on the cylinder center axis and the introduction passage. And an expanded portion having an enlarged volume outside.
 上記(2)の態様によれば、周壁冷却路に、ベース部から径方向外側に容積が拡大される拡張部が設けられ、その拡張部に導入通路が接続される構造とされている。このため、導入通路を周壁冷却路のベース部よりもシリンダブロックの径方向外側に配置しつつも、導入通路を屈曲させずに実質的に直線状に維持することができる。このため、導入通路での流通抵抗をより低減することができる。 According to the above aspect (2), the peripheral wall cooling passage is provided with an expanded portion whose volume is expanded radially outward from the base portion, and the introduction passage is connected to the expanded portion. For this reason, the introduction passage can be maintained substantially in a straight line without bending the introduction passage, while being disposed on the radially outer side of the cylinder block with respect to the base portion of the peripheral wall cooling passage. For this reason, it is possible to further reduce the flow resistance in the introduction passage.
 (3)上記(1)又は(2)の態様では、前記シリンダブロックは、前記エンジンの側面視において、前記シリンダブロックの前部寄り位置で前記クランクケースに締結部材によって固定され、前記シリンダブロックは、前記エンジンの側面視において、前記シリンダブロックの後部寄り位置で前記クランクケースに締結部材によって固定され、前記ウォーターポンプの吐出口は、前記シリンダブロックの前部寄りの前記締結部材の軸方向の延出位置と前記シリンダブロックの後部寄りの前記締結部材の軸方向の延出位置とに挟まれた領域に配置されてもよい。 (3) In the aspect of (1) or (2), the cylinder block is fixed to the crankcase by a fastening member at a position near the front of the cylinder block in a side view of the engine. In a side view of the engine, it is fixed to the crankcase by a fastening member at a position near the rear of the cylinder block, and an outlet of the water pump is an axial extension of the fastening member near the front of the cylinder block It may be arrange | positioned in the area | region pinched | interposed into the exit position and the axial extension position of the said fastening member near the rear part of the said cylinder block.
 上記(3)の態様によれば、ウォーターポンプの吐出口が前後の締結部材の軸方向の延出位置の間に配置されているため、吐出口に接続される導入通路と周壁冷却路の主要部との距離をより近づけることができる。このため、ウォーターポンプの吐出口から周壁冷却路の主要部までの距離を短くして冷却液の流通抵抗をより低減することができる。 According to the above aspect (3), since the discharge port of the water pump is disposed between the axially extending positions of the front and rear fastening members, the main part of the introduction passage connected to the discharge port and the peripheral wall cooling path The distance to the unit can be made closer. For this reason, the flow resistance of the coolant can be further reduced by shortening the distance from the discharge port of the water pump to the main part of the peripheral wall cooling passage.
 (4)上記(3)の態様では、前記ウォーターポンプのポンプ本体部は、前記シリンダブロックの前部寄りの前記締結部材の軸方向の延出位置と前記シリンダブロックの後部寄りの前記締結部材の軸方向の延出位置とに挟まれた領域に配置されてもよい。 (4) In the above aspect (3), the pump body portion of the water pump includes an axial extension position of the fastening member near the front of the cylinder block and a fastening member near the rear of the cylinder block. It may be disposed in an area between the axially extending position.
 上記(4)の態様によれば、ウォーターポンプのポンプ本体部から周壁冷却路の主要部までの距離が短くなり、冷却液の流通抵抗をさらに低減することが可能になる。 According to the above aspect (4), the distance from the pump main body of the water pump to the main part of the peripheral wall cooling passage becomes short, and the flow resistance of the coolant can be further reduced.
 (5)上記(1)から(4)のいずれか一項の態様では、前記ウォーターポンプは、ポンプ作動部を収容するケーシング部の一部が前記クランクケースの側面を覆うクランクカバーに一体に形成され、前記クランクカバー上の前記ケーシング部の吐出口の形成される部位は、前記クランクケースの側面の凹部に向けて突出して形成されてもよい。 (5) In the aspect according to any one of the above (1) to (4), the water pump is integrally formed in a crank cover which partially covers a side surface of the crankcase and which accommodates a pump operation portion. The portion of the crank cover on which the discharge port of the casing portion is formed may be formed so as to protrude toward the recess of the side surface of the crankcase.
 上記(5)の態様によれば、クランクカバー上の吐出口の形成される部位がクランクケースの側面の凹部内に入り込んで配置されるため、ウォーターポンプの吐出口を、シリンダブロックの周壁冷却路の直下位置により近づけることができる。 According to the above aspect (5), since the portion of the crank cover on which the discharge port is to be formed is disposed in the recess of the side surface of the crankcase, the discharge port of the water pump It can be brought closer to the position directly below.
 (6)上記(5)の態様では、前記ウォーターポンプのケーシング部の前記クランクケースと逆側の軸方向の端面はポンプカバーによって閉塞され、前記ケーシング部内の前記吐出口に連なる接続路は、前記吐出口側に向かって前記クランクケース側が深くなるように形成されてもよい。 (6) In the above aspect (5), the axial end face of the casing portion of the water pump on the opposite side to the crankcase is closed by the pump cover, and the connection passage connected to the discharge port in the casing portion The crankcase side may be formed to be deeper toward the discharge port side.
 上記(6)の態様によれば、吐出口に連なる接続路が吐出口側に向かってクランクケース側が深くなっているため、接続路の断面積をクランクカバー側で確保することができる。このため、ポンプカバー側に接続路の断面積を確保するための凹部を設ける必要がなく、ポンプカバーの端面を平坦にすることができる。したがって、ポンプカバーの外側への膨らみを少なくして、エンジン全体の小型化を図ることができる。 According to the above aspect (6), since the connection passage connected to the discharge port is deeper toward the discharge port side on the crankcase side, the cross-sectional area of the connection path can be secured on the crank cover side. For this reason, it is not necessary to provide the recessed part for ensuring the cross-sectional area of a connection path in the pump cover side, and the end surface of a pump cover can be made flat. Therefore, the expansion of the pump cover to the outside can be reduced, and the overall size of the engine can be reduced.
 (7)上記(1)から(6)のいずれか一項の態様では、前記シリンダブロックには、前記クランクケースとの接合面で、前記シリンダブロックの前部領域から後部領域にわたってオイル供給路が形成され、冷却水の前記導入通路は、前記シリンダブロックにおいて、前記オイル供給路の外側を通るように形成されてもよい。 (7) In the aspect of any one of (1) to (6), the cylinder block includes an oil supply passage extending from the front area to the rear area of the cylinder block at the joint surface with the crankcase. The introduction passage for cooling water may be formed to pass through the outside of the oil supply passage in the cylinder block.
 上記(7)の態様によれば、オイル供給路が冷却水の導入通路の内側で、シリンダボアの外縁に沿うように配置されることから、オイル供給路の通路長を短くすることができる。このため、オイル供給路におけるオイルの流通抵抗を小さくすることができる。 According to the above aspect (7), since the oil supply passage is disposed along the outer edge of the cylinder bore inside the cooling water introduction passage, the passage length of the oil supply passage can be shortened. Therefore, the flow resistance of oil in the oil supply passage can be reduced.
 (8)上記(1)から(7)のいずれか一項の態様では、前記シリンダブロックは鋳造部品であり、前記シリンダブロック側で前記導入通路の一部を構成する下流側通路孔と、前記シリンダブロックの周壁冷却路とは鋳抜きによって形成されてもよい。 (8) In the aspect of any one of the above (1) to (7), the cylinder block is a cast part, and the downstream passage hole constituting a part of the introduction passage on the cylinder block side; The peripheral wall cooling passage of the cylinder block may be formed by casting.
 上記(8)の態様によれば、シリンダブロックの周壁冷却路と下流側通路孔が鋳抜きによって形成されるため、シリンダブロックの鋳造後における切削等の加工を少なくし、製造コストの低減を図ることができる。 According to the above aspect (8), since the peripheral wall cooling passage and the downstream passage hole of the cylinder block are formed by casting, machining such as cutting after casting of the cylinder block is reduced, and manufacturing cost is reduced. be able to.
 本発明の態様によれば、ウォーターポンプから吐出された冷却水がシリンダブロックの後部寄りの位置からシリンダ中心軸と実質的に平行に直線的に上昇し、シリンダブロック内の周壁冷却路内に後部下端側から導入される。このため、シリンダブロックがクランクケースに対して前部上方に前傾するエンジン構造でありながら、冷却水をシリンダブロック内の全域に効率良く供給することができる。 According to the aspect of the present invention, the cooling water discharged from the water pump rises linearly from the position near the rear of the cylinder block substantially parallel to the cylinder center axis, and the rear in the peripheral wall cooling passage in the cylinder block It is introduced from the lower end side. For this reason, the cooling water can be efficiently supplied to the entire area in the cylinder block, even though the cylinder block has an engine structure in which the front side is inclined forward with respect to the crankcase.
本発明の一実施形態のパワーユニットを採用した自動二輪車の左側面図である。FIG. 1 is a left side view of a motorcycle adopting a power unit according to an embodiment of the present invention. 本発明の一実施形態のパワーユニットの右側面図である。It is a right side view of the power unit of one embodiment of the present invention. 本発明の一実施形態のパワーユニットの左側面図である。It is a left side view of a power unit of one embodiment of the present invention. 本発明の一実施形態のパワーユニットの図2のIV-IV断面に実質的に対応する断面図である。FIG. 4 is a cross-sectional view substantially corresponding to the IV-IV cross section of FIG. 2 of a power unit according to an embodiment of the present invention. 本発明の一実施形態のパワーユニットの図2のV-V断面に実質的に対応する断面図である。FIG. 5 is a cross-sectional view substantially corresponding to the VV cross-section of FIG. 2 of the power unit of one embodiment of the present invention. 本発明の一実施形態のシリンダブロックの図2のVI矢視に対応する下面図である。It is a bottom view corresponding to VI arrow of Drawing 2 of a cylinder block of one embodiment of the present invention. 本発明の一実施形態のパワーユニットを図6のVII-VII部分で断面にした部分断面斜視図である。FIG. 7 is a partial cross-sectional perspective view of a power unit according to an embodiment of the present invention taken along the line VII-VII in FIG. 6; 本発明の一実施形態のパワーユニットの図4のVIII部の拡大図である。It is an enlarged view of the VIII section of FIG. 4 of the power unit of one Embodiment of this invention. 本発明の一実施形態のパワーユニットのポンプカバーを取り去った右側面図である。It is the right side view which removed the pump cover of the power unit of one embodiment of the present invention. 本発明の一実施形態のパワーユニットの図9のX矢視に対応する上面図である。It is a top view corresponding to X arrow of FIG. 9 of the power unit of one Embodiment of this invention. 本発明の一実施形態のパワーユニットを図10のXI-XI部分で断面にした部分断面斜視図である。FIG. 11 is a partial cross-sectional perspective view of a power unit according to an embodiment of the present invention taken along the line XI-XI in FIG. 本発明の一実施形態のパワーユニットの図9のXII-XII断面に対応する断面図である。FIG. 10 is a cross-sectional view corresponding to the XII-XII cross section of FIG. 9 of a power unit according to an embodiment of the present invention.
 以下、本発明の実施形態について図面を参照して説明する。なお、以下の説明に用いる図中適所には、車両前方を示す矢印FR、車両左方を示す矢印LH、車両上方を示す矢印UPが示されている。
 図1は、本実施形態に係るエンジンEを採用したパワーユニットPUが搭載された自動二輪車1の左側面を示す図である。
 図1において、前輪Wfは、車体フレーム(不図示)にフロントフォーク2を介して支持される。後輪Wrは、車体フレームにスイングアーム3を介して支持される。操舵ハンドルHは、フロントフォーク2の上方に配置される。シートSは、乗員の着座するシートである。燃料タンクTは、シートSの前方に配置される。パワーユニットPUは、車体フレームの中央の燃料タンクTの下方位置に搭載されている。
 パワーユニットPUは、エンジンEの駆動回転を変速機Mによって変速し、その出力を、伝達機構を介して後輪Wrに伝達する。なお、以下のパワーユニットPUの説明における前後左右等の向きは、特別に断らない限り、車両に搭載したときにおける向きと同一とする。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. An arrow FR indicating the front of the vehicle, an arrow LH indicating the left of the vehicle, and an arrow UP indicating the upper of the vehicle are shown at appropriate positions in the drawings used for the following description.
FIG. 1 is a view showing a left side surface of a motorcycle 1 equipped with a power unit PU employing an engine E according to the present embodiment.
In FIG. 1, the front wheel Wf is supported by a vehicle body frame (not shown) via a front fork 2. The rear wheel Wr is supported by the vehicle body frame via the swing arm 3. The steering wheel H is disposed above the front fork 2. The seat S is a seat on which an occupant sits. The fuel tank T is disposed in front of the seat S. The power unit PU is mounted below the fuel tank T at the center of the vehicle body frame.
The power unit PU shifts the drive rotation of the engine E by the transmission M and transmits the output thereof to the rear wheel Wr via the transmission mechanism. In the following description of the power unit PU, the directions such as front, rear, left, and right are the same as the directions when mounted on a vehicle unless otherwise specified.
 図2,図3は、パワーユニットPUの右側面と左側面を示す図である。また、図4,図5は、パワーユニットPUにおける図2のIV-IV断面とV-V断面に実質的に対応する断面図である。
 パワーユニットPUのエンジンEは、クランク軸10を回転自在に支持するクランクケース11と、クランクケース11の前側上部から斜め上方に突出するシリンダ部12と、を備えている。クランクケース11は、変速機Mの変速機ケースを兼ね、前部側にクランク軸10が配置されるとともに、そのクランク軸10の後方側に変速機Mのメイン軸13とカウンタ軸14とがクランク軸10と平行に配置されている。メイン軸13とカウンタ軸14は、クランクケース11に回転自在に支持されている。カウンタ軸14は、図4に示すようにクランクケース11の左側壁を外側に貫通し、その貫通した端部に動力取り出し用のスプロケット15が取り付けられている。スプロケット15には、チェーン9が掛け回され、そのチェーン9を通して後輪Wr(図1参照)に動力を伝達するようになっている。
2 and 3 are diagrams showing the right side surface and the left side surface of the power unit PU. 4 and 5 are cross-sectional views substantially corresponding to the IV-IV cross section and the VV cross section of FIG. 2 in the power unit PU.
The engine E of the power unit PU includes a crankcase 11 that rotatably supports the crankshaft 10, and a cylinder portion 12 that protrudes obliquely upward from a front upper portion of the crankcase 11. The crankcase 11 doubles as a transmission case of the transmission M, and the crankshaft 10 is disposed on the front side, and the main shaft 13 and the countershaft 14 of the transmission M are cranked on the rear side of the crankshaft 10 It is arranged parallel to the axis 10. The main shaft 13 and the counter shaft 14 are rotatably supported by the crankcase 11. As shown in FIG. 4, the countershaft 14 penetrates the left side wall of the crankcase 11 to the outside, and a sprocket 15 for power extraction is attached to the penetrating end. A chain 9 is wound around the sprocket 15, and power is transmitted to the rear wheel Wr (see FIG. 1) through the chain 9.
 シリンダ部12は、ピストン16を進退自在に収容するシリンダボア17aを有するシリンダブロック17と、シリンダブロック17の上部に取り付けられ、ピストン16の頂面との間で燃焼室7(図4参照)を形成するシリンダヘッド18と、シリンダヘッド18の上部に取り付けられるヘッドカバー19と、を備えている。図2,図5に示すよう、シリンダヘッド18はシリンダブロック17の上部に重ねられ、シリンダブロック17とともにクランクケース11の上面に複数本(本実施形態では、4本)のスタッドボルト20(締結部材)によって共締め固定されている。 The cylinder portion 12 is attached to an upper portion of the cylinder block 17 having a cylinder bore 17a for accommodating the piston 16 in a retractable manner, and forms a combustion chamber 7 (see FIG. 4) with the top surface of the piston 16 And a head cover 19 mounted on the top of the cylinder head 18. As shown in FIGS. 2 and 5, the cylinder head 18 is overlapped on the upper portion of the cylinder block 17, and a plurality of (four in this embodiment) stud bolts 20 (fastening members) are mounted on the upper surface of the crankcase 11 together with the cylinder block 17. Fixed together by).
 ピストン16は、コネクティングロッド23を介してクランク軸10に連動可能に接続されており、燃焼室7での爆発に伴うピストン16の進退動作をクランク軸10に回転力として伝達する。なお、図4において、点火プラグ8は、燃焼室7に臨んで設けられる。 The piston 16 is operatively connected to the crankshaft 10 via a connecting rod 23, and transmits to the crankshaft 10 an advancing / retracting operation of the piston 16 accompanying the explosion in the combustion chamber 7 as a rotational force. In FIG. 4, the spark plug 8 is provided facing the combustion chamber 7.
 シリンダヘッド18には、吸気口(不図示)が形成され、その吸気口を開閉する吸気弁(不図示)が取り付けられている。シリンダヘッド18には、排気口(不図示)が形成され、その排気口を開閉する排気弁(不図示)が取り付けられている。吸気口には、図2,図3に示すように、エンジンEの吸気系を構成するインレットパイプ6が接続されている。排気口には、エンジンEの排気系を構成するエキゾーストパイプ(不図示)が接続されている。また、図5に示すように、シリンダヘッド18とヘッドカバー19の間には、吸気弁と排気弁を開閉する動弁機構21が設けられている。図5中のカム軸22は、動弁機構21の動弁カムを作動する。カム軸22は、タイミングチェーン5を介してクランク軸10に連動可能に接続されている。
 なお、本実施形態のエンジンEは水冷式の単気筒エンジンである。シリンダブロック17には単一のシリンダボア17aが設けられ、そのシリンダボア17aの周域には周壁冷却路であるウォータージャケット50が形成されている。ウォータージャケット50には、ラジエータ(不図示)で冷却された冷却水が後に詳述するウォーターポンプ51から圧送される。
An intake port (not shown) is formed in the cylinder head 18, and an intake valve (not shown) is attached to open and close the intake port. An exhaust port (not shown) is formed in the cylinder head 18, and an exhaust valve (not shown) for opening and closing the exhaust port is attached. As shown in FIGS. 2 and 3, an inlet pipe 6 that constitutes an intake system of the engine E is connected to the intake port. An exhaust pipe (not shown) that constitutes an exhaust system of the engine E is connected to the exhaust port. Further, as shown in FIG. 5, a valve operating mechanism 21 is provided between the cylinder head 18 and the head cover 19 for opening and closing the intake and exhaust valves. The cam shaft 22 in FIG. 5 operates the valve operating cam of the valve operating mechanism 21. The camshaft 22 is connected to the crankshaft 10 via the timing chain 5 so as to be interlockable.
The engine E of the present embodiment is a water-cooled single-cylinder engine. The cylinder block 17 is provided with a single cylinder bore 17a, and a water jacket 50, which is a peripheral wall cooling path, is formed around the cylinder bore 17a. Cooling water cooled by a radiator (not shown) is pumped from a water pump 51 described later in detail to the water jacket 50.
 クランクケース11は、図4,図5に示すように、クランク軸10と直交する分割面11La,11Raを境にして左右に分割された一対のケース半体11L,11Rによって構成されている。一対のケース半体11L,11Rは、シリンダブロック17のシリンダ中心軸C1を通る平面において左右に分割される。分割されたケース半体11L,11R同士は複数のボルト(不図示)によって締結固定されている。右側のケース半体11Rの右側部には、ケース半体11Rとの間に密閉空間を形成するクランクカバー30が取り付けられている。 As shown in FIGS. 4 and 5, the crankcase 11 is constituted by a pair of case halves 11L and 11R which are divided left and right with division surfaces 11La and 11Ra orthogonal to the crankshaft 10 as boundaries. The pair of case halves 11L and 11R are divided into right and left in a plane passing through the cylinder center axis C1 of the cylinder block 17. The divided case halves 11L and 11R are fastened and fixed to each other by a plurality of bolts (not shown). A crank cover 30 which forms a sealed space with the case half 11R is attached to the right side of the right case half 11R.
 図4に示すように、クランク軸10の右側の端部は右側のケース半体11Rの側壁を貫通する。その貫通した端部には、変速機Mのメイン軸13に動力を伝達するためのプライマリドライブギヤ24が取り付けられている。また、クランク軸10の左側の端部は左側のケース半体11Lの側壁を貫通する。その貫通した端部には、発電機25のロータ25aが取り付けられている。ロータ25aの端部と周域部とは、ステータ25bを保持する発電機25のカバー25cによって覆われている。 As shown in FIG. 4, the right end of the crankshaft 10 penetrates the side wall of the right case half 11R. A primary drive gear 24 for transmitting power to the main shaft 13 of the transmission M is attached to the penetrating end. The left end of the crankshaft 10 passes through the side wall of the left case half 11L. The rotor 25a of the generator 25 is attached to the penetrating end. The end and the circumferential area of the rotor 25a are covered by a cover 25c of the generator 25 that holds the stator 25b.
 また、変速機Mのメイン軸13の右側の端部は右側のケース半体11Rの側壁を貫通している。右側のケース半体11Rを貫通したメイン軸13の端部には、クランク軸10側のプライマリドライブギヤ24と噛合するプライマリドリブンギヤ26と、外部からの操作によって動力の断接を行うクラッチ27が支持されている。プライマリドリブンギヤ26は、メイン軸13に回転自在に支持されている。クラッチ27は、プライマリドリブンギヤ26とメイン軸13の間の動力伝達経路に介装されている。したがって、クラッチ27は、プライマリドリブンギヤ26とメイン軸13との間の動力の伝達と遮断を外部からの操作によって適宜切り換えることができる。 The right end of the main shaft 13 of the transmission M penetrates the side wall of the right case half 11R. At the end of the main shaft 13 penetrating the right case half 11R, a primary driven gear 26 engaged with the primary drive gear 24 on the crankshaft 10 side and a clutch 27 for connecting and disconnecting power by external operation are supported It is done. The primary driven gear 26 is rotatably supported by the main shaft 13. The clutch 27 is interposed in a power transmission path between the primary driven gear 26 and the main shaft 13. Therefore, the clutch 27 can appropriately switch transmission and disconnection of power between the primary driven gear 26 and the main shaft 13 by an operation from the outside.
 変速機Mのメイン軸13には、複数の変速歯車から成るメインギヤ群m1が設けられている。変速機Mのカウンタ軸14には、複数の変速歯車から成るカウンタギヤ群m2が設けられている。変速機Mは、チェンジ機構(不図示)の操作によってメインギヤ群m1とカウンタギヤ群m2の変速歯車が選択され、それによってニュートラルを含む任意の変速ギヤ段(ギヤポジション)が設定される。したがって、変速機Mは、こうして変速ギヤ段が設定された状態において、クランク軸10の回転動力がクラッチ27を介してメイン軸13に伝達されると、その回転動力を設定比に変速してカウンタ軸14から外部に出力する。
 なお、図4中のキック軸28は、キック始動時にクランク軸10を回転させる。
The main shaft 13 of the transmission M is provided with a main gear group m1 composed of a plurality of transmission gears. The counter shaft 14 of the transmission M is provided with a counter gear group m2 composed of a plurality of transmission gears. In the transmission M, the transmission gears of the main gear group m1 and the counter gear group m2 are selected by the operation of a change mechanism (not shown), whereby an arbitrary transmission gear (gear position) including neutral is set. Therefore, when the rotational power of crankshaft 10 is transmitted to main shaft 13 through clutch 27 in the state where the transmission gear is set, transmission M shifts the rotational power to the set ratio and performs counter operation. Output from the axis 14 to the outside.
The kick shaft 28 in FIG. 4 rotates the crankshaft 10 at the time of kick start.
 図2,図3に示すように、クランクケース11内のクランク軸10とメイン軸13の間の上方位置には、クランク軸10と平行に延出するバランサ軸29が配置されている。バランサ軸29は、クランクケース11に回転自在に支持されている。バランサ軸29は、歯車(不図示)を介してクランク軸10と同期回転することにより、クランク軸10の回転変動を打消して回転バランスを維持する。 As shown in FIGS. 2 and 3, a balancer shaft 29 extending parallel to the crankshaft 10 is disposed at an upper position between the crankshaft 10 and the main shaft 13 in the crankcase 11. The balancer shaft 29 is rotatably supported by the crankcase 11. The balancer shaft 29 rotates in synchronization with the crankshaft 10 via a gear (not shown) to cancel the rotational fluctuation of the crankshaft 10 and maintain the rotational balance.
 また、図5に示すように、クランクケース11の底部には潤滑オイルを貯留するためオイルパン31が設けられている。右側のケース半体11Rのオイルパン31の上方位置には、オイルパン31内のオイルを汲み上げてそのオイルをパワーユニットPU内の潤滑必要部位に圧送するオイルポンプ32が設置されている。本実施形態のオイルポンプ32は、クランク軸10から回転動力を受けて運転される。 Further, as shown in FIG. 5, an oil pan 31 is provided at the bottom of the crankcase 11 for storing lubricating oil. An oil pump 32 is provided at an upper position of the oil pan 31 of the right case half 11R, for drawing up the oil in the oil pan 31 and pumping the oil to a portion requiring lubrication in the power unit PU. The oil pump 32 of the present embodiment is operated by receiving rotational power from the crankshaft 10.
 オイルポンプ32に接続されるパワーユニットPU内のオイル供給路33は、オイルポンプ32の吐出部からクランク軸10内を通ってクランクピンやジャーナル部等のクランク軸10まわりの潤滑必要部位にオイルを供給するクランク系油路33Cと、クランクケース11の上部からシリンダ部12の壁内を通って動弁機構21の潤滑必要部位にオイルを供給する動弁系油路33Bと、に分かれている。そして、動弁系油路33Bの途中には、変速機Mのメイン軸13やカウンタ軸14等の軸まわりにオイルを供給するための分岐オイル通路34が接続されている。 The oil supply passage 33 in the power unit PU connected to the oil pump 32 passes oil from the discharge part of the oil pump 32 through the inside of the crankshaft 10 to supply oil to parts requiring lubrication around the crankshaft 10 such as crank pins and journals. It is divided into a crank system oil passage 33C, and a valve system oil passage 33B for supplying oil from the upper portion of the crankcase 11 through the inside of the wall of the cylinder portion 12 to a portion requiring lubrication of the valve mechanism 21. A branch oil passage 34 for supplying oil around the main shaft 13 of the transmission M, the counter shaft 14 and the like is connected midway of the valve system oil passage 33B.
 図6は、図2のVI矢視に対応するシリンダブロック17の下面図である。図7は、図6のVII-VII断面部分を断面にしたクランクケース11とシリンダブロック17の斜視図である。
 オイル供給路33の動弁系油路33Bの一部は、図5に示すように、クランクケース11の上部の端面11Ru,11Lu(接合面)とシリンダブロック17の下面17d(接合面)の間に形成されている。クランクケース11とシリンダブロック17の接合面間の油路は、図6に示すように、オイルポンプ32に接続されるオイルの流入部35aがシリンダブロック17の前部右側の隅部の近傍に設けられ、動弁機構21側に接続されるオイルの流出部36aがシリンダブロック17の後部左側の隅部に設けられている。
6 is a bottom view of the cylinder block 17 corresponding to the arrow VI of FIG. FIG. 7 is a perspective view of the crankcase 11 and the cylinder block 17 in which the VII-VII cross section in FIG.
As shown in FIG. 5, a part of the valve system oil passage 33 B of the oil supply passage 33 is between the end face 11 Ru, 11 Lu (joint surface) of the upper part of the crankcase 11 and the lower surface 17 d (joint surface) of the cylinder block 17. Is formed. As shown in FIG. 6, the oil passage between the joint surfaces of the crankcase 11 and the cylinder block 17 is provided with an oil inflow portion 35a connected to the oil pump 32 in the vicinity of the front right corner of the cylinder block 17. An oil outlet 36 a connected to the valve operating mechanism 21 is provided at the rear left corner of the cylinder block 17.
 上記のクランクケース11とシリンダブロック17の接合面間の油路は、右側のケース半体11Rの端面11Ruとシリンダブロック17の下面17dの間に形成される第1のオイル通路35と、左側のケース半体11Lの端面11Luとシリンダブロック17の下面17dの間に形成される第2のオイル通路36と、を有する。
 第1のオイル通路35は、右側のケース半体11Rの平坦な端面11Ruと、シリンダブロック17の下面17dにシリンダボア17aの外周縁部に実質的に沿って形成された溝35cとに囲まれて形成されている。そして、第1のオイル通路35の延出方向の一端には、オイルポンプ32側に接続される流入部35aが設けられている。第2のオイル通路36は、左側のケース半体11Lの平坦な端面11Luと、シリンダブロック17の下面17dにシリンダボア17aの外周縁部に実質的に沿って形成された溝36cとに囲まれて形成されている。第2のオイル通路36の延出方向の一端には、動弁機構21側に接続される流出部36aが設けられている。
 なお、図5においては、第1のオイル通路35と第2のオイル通路36が図上に現れるように断面にする部分を調整している。
The oil passage between the joint surfaces of the crankcase 11 and the cylinder block 17 described above is a first oil passage 35 formed between the end face 11Ru of the right case half 11R and the lower surface 17d of the cylinder block 17; A second oil passage 36 formed between the end face 11Lu of the case half 11L and the lower surface 17d of the cylinder block 17 is provided.
The first oil passage 35 is surrounded by a flat end face 11Ru of the right case half 11R and a groove 35c formed on the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. It is formed. At one end of the first oil passage 35 in the extending direction, an inflow portion 35 a connected to the oil pump 32 is provided. The second oil passage 36 is surrounded by a flat end face 11Lu of the left case half 11L and a groove 36c formed in the lower surface 17d of the cylinder block 17 substantially along the outer peripheral edge of the cylinder bore 17a. It is formed. At one end in the extension direction of the second oil passage 36, an outflow portion 36a connected to the valve operating mechanism 21 side is provided.
In FIG. 5, the portions to be cross-sectioned are adjusted so that the first oil passage 35 and the second oil passage 36 appear on the drawing.
 第1のオイル通路35は、シリンダブロック17の前部右側の流入部35aからシリンダブロック17の後部右側を経由して後部中央の近傍部まで弧状に延び、その後部中央の近傍部で終わっている。第1のオイル通路35の他端部には、図5,図7に示すように、右側のケース半体11Rに形成された第1迂回孔37の一端が導通している。
 また、第2のオイル通路36は、シリンダブロック17の後部左側の流出部36aからシリンダブロック17の後部中央の近傍部まで弧状に延び、その後部中央の近傍部で終わっている。第2のオイル通路36の他端部には、図5,図7に示すように、左側のケース半体11Lに形成された第2迂回孔38の一端が導通している。
The first oil passage 35 extends in an arc from the inflow portion 35a on the front right side of the cylinder block 17 through the rear right side of the cylinder block 17 to the vicinity of the center of the rear portion and ends in the vicinity of the rear center . As shown in FIGS. 5 and 7, one end of a first bypass hole 37 formed in the right case half 11R is electrically connected to the other end of the first oil passage 35.
The second oil passage 36 extends in an arc from the outflow portion 36 a on the rear left side of the cylinder block 17 to the vicinity of the rear center of the cylinder block 17 and ends in the rear vicinity of the rear center. As shown in FIGS. 5 and 7, one end of a second bypass hole 38 formed in the left case half 11L is electrically connected to the other end of the second oil passage 36.
 第1迂回孔37は、一端が右側のケース半体11Rの上側の端面11Ruに開口する実質的にL字状の孔によって構成されている。第1迂回孔37の他端37aは、右側のケース半体11Rの分割面11Raのうちの、上側の端面11Ruから離間した位置に開口している。
 第2迂回孔38は、一端が左側のケース半体11Lの上側の端面11Luに開口する実質的にL字状の孔によって構成されている。第2迂回孔38の他端38aは、左側のケース半体11Lの分割面11Laのうちの、上側の端面11Luから離間した位置に開口している。そして、第1迂回孔37の他端37aと第2迂回孔38の他端38aとは、左右のケース半体11L,11Rが結合されることで、端部同士が突き合せられて相互に接続されている。
 したがって、第1のオイル通路35と第2のオイル通路36とは、第1迂回孔37と第2迂回孔38を介して相互に接続されている。これにより、オイルポンプ32から流入部35aに流れ込んだオイルは、第1のオイル通路35,第1迂回孔37,第2迂回孔38、第2のオイル通路36、流出部36aを順次通り、シリンダ部12の動弁機構21へと供給される。
The first bypass hole 37 is constituted by a substantially L-shaped hole whose one end opens at the upper end surface 11Ru of the right case half 11R. The other end 37a of the first bypass hole 37 opens at a position apart from the upper end surface 11Ru of the divided surface 11Ra of the right half case 11R.
The second bypass hole 38 is constituted by a substantially L-shaped hole whose one end opens at the upper end surface 11Lu of the left case half 11L. The other end 38a of the second bypass hole 38 opens at a position apart from the upper end surface 11Lu of the divided surface 11La of the left case half 11L. The other end 37a of the first bypass hole 37 and the other end 38a of the second bypass hole 38 are connected to each other because the left and right case halves 11L and 11R are joined together. It is done.
Therefore, the first oil passage 35 and the second oil passage 36 are mutually connected via the first bypass hole 37 and the second bypass hole 38. Thus, the oil flowing from the oil pump 32 into the inflow portion 35a sequentially passes through the first oil passage 35, the first bypass hole 37, the second bypass hole 38, the second oil passage 36, and the outflow portion 36a. The valve mechanism 21 of the unit 12 is supplied.
 また、第2迂回孔38は、ケース半体11Lの上側の端面11Luから下方に延出する縦孔部が、第1迂回孔37側と接続される横孔部を超えてさらに所定長延長されている。
 延長部40の底部から離間した側面には、変速機Mのメイン軸13やカウンタ軸14等の軸まわりにオイルを供給するための分岐オイル通路34が接続されている。
Further, in the second bypass hole 38, the vertical hole extending downward from the upper end surface 11Lu of the case half 11L is further extended by a predetermined length beyond the horizontal hole connected to the first bypass hole 37 side. ing.
A branched oil passage 34 for supplying oil around the main shaft 13 of the transmission M, the counter shaft 14 and the like is connected to the side surface spaced apart from the bottom of the extension 40.
 シリンダブロック17には、図6に示すように、シリンダボア17aを取り囲む周縁部の四隅に、前述したスタッドボルト20の挿通される挿通孔39が形成されている。流入部35aは、シリンダブロック17の右前部の挿通孔39の近傍に配置されている。流出部36aは、シリンダブロック17の左後部の挿通孔39の近傍に配置されている。第1のオイル通路35と第2のオイル通路36とは、クランクケース11の分割面11La,11Raの位置を挟んでシリンダボア17aまわりに実質的に半周分の長さにわたって形成されている。 In the cylinder block 17, as shown in FIG. 6, insertion holes 39 into which the above-described stud bolt 20 is inserted are formed at four corners of the peripheral portion surrounding the cylinder bore 17 a. The inflow portion 35 a is disposed in the vicinity of the insertion hole 39 at the front right of the cylinder block 17. The outflow portion 36 a is disposed in the vicinity of the insertion hole 39 at the left rear of the cylinder block 17. The first oil passage 35 and the second oil passage 36 are formed substantially half a circumference around the cylinder bore 17a across the position of the divided surfaces 11La and 11Ra of the crankcase 11.
 ここで、パワーユニットPU内のオイルの流れについて説明する。
 エンジンEの駆動によってクランク軸10が回転すると、そのクランク軸10の回転を受けてオイルポンプ32が作動する。オイルポンプ32では、図5に示すように、オイルパン31内に貯留されているオイルを吸い上げ、そのオイルをオイル供給路33側に吐出する。オイルポンプ32から吐出されたオイルは、クランクケース11の右側のケース半体11Rの上部において、クランク系油路33Cと動弁系油路33Bとに分岐する。クランク系油路33Cに流れ込んだオイルは、クランク軸10の右側の端部からクランク軸10内の通路を通り、クランクピンやジャーナル部等のクランク軸10まわりの潤滑必要部位に供給される。
Here, the flow of oil in the power unit PU will be described.
When the crankshaft 10 is rotated by the drive of the engine E, the oil pump 32 is operated in response to the rotation of the crankshaft 10. As shown in FIG. 5, the oil pump 32 sucks up the oil stored in the oil pan 31 and discharges the oil to the oil supply passage 33 side. The oil discharged from the oil pump 32 branches into a crank system oil passage 33C and a valve system oil passage 33B at the upper part of the case half 11R on the right side of the crankcase 11. The oil which has flowed into the crank system oil passage 33C passes from the right end of the crankshaft 10 through a passage in the crankshaft 10 and is supplied to a portion requiring lubrication around the crankshaft 10 such as a crank pin and a journal portion.
 一方、動弁系油路33Bに流れ込んだオイルは、右側のケース半体11Rの前部右側から上方に延びる通路を通り、図5,図6に示すように、右側のケース半体11Rの上側の端面11Ruとシリンダブロック17の下面17dの間に形成された第1のオイル通路35に流入部35aを通して流れ込む。 On the other hand, the oil flowing into the valve system oil passage 33B passes through a passage extending upward from the front right side of the right case half 11R, and as shown in FIGS. 5 and 6, the upper side of the right case half 11R. The fluid flows into the first oil passage 35 formed between the end face 11Ru of the first block and the lower surface 17d of the cylinder block 17 through the inflow portion 35a.
 第1のオイル通路35に流れ込んだオイルは、第1のオイル通路35に沿ってシリンダボア17aまわりを後部中央側に向かって弧状に流れ、右側のケース半体11Rの分割面11Raの直前部分で下方に向きを変えてケース半体11Rの第1迂回孔37に流れ込む。 The oil that has flowed into the first oil passage 35 flows around the cylinder bore 17a along the first oil passage 35 in an arc toward the rear center side, and downwards in the portion immediately before the dividing surface 11Ra of the right half case 11R. Flow into the first bypass hole 37 of the case half 11R.
 第1迂回孔37に流れ込んだオイルは、下端で分割面11La方向に実質的にL字状に向きを変え、右側のケース半体11Rの分割面11Raと左側のケース半体11Lの分割面11Laとの結合部を挟んで左側のケース半体11Lの第2迂回孔38に流れ込む。第2迂回孔38に流れ込んだオイルの一部は、上方に向かって実質的にL字状に向きを変えて左側のケース半体11Lの上側の端面11Luとシリンダブロック17の下面17dの間に形成された第2のオイル通路36に流れ込む。また、第2迂回孔38に流れ込んだ残余のオイルは、下方に向きを変えて延長部40に流れ込み、延長部40の側面から変速機M側の分岐オイル通路34へと流れ込む。 The oil that has flowed into the first bypass hole 37 changes its direction substantially in the L shape at the lower end in the direction of the split surface 11La, and the split surface 11Ra of the right case half 11R and the split surface 11La of the left case half 11L. Flow into the second bypass hole 38 of the left case half 11L with the joint portion between the two. A portion of the oil that has flowed into the second bypass hole 38 turns substantially L-shaped upward, and between the upper end surface 11Lu of the left case half 11L and the lower surface 17d of the cylinder block 17 It flows into the formed second oil passage 36. Further, the remaining oil which has flowed into the second bypass hole 38 turns downward and flows into the extension 40, and flows from the side surface of the extension 40 into the branch oil passage 34 on the transmission M side.
 第2迂回孔38から第2のオイル通路36に流れ込んだオイルは、シリンダブロック17の後中央側からシリンダボア17aまわりを後部左隅部の近傍の流出部36aに向かって流れ、流出部36aからシリンダブロック17内の通路を通して動弁機構21の潤滑必要部位に供給される。 The oil flowing into the second oil passage 36 from the second bypass hole 38 flows from the rear center side of the cylinder block 17 around the cylinder bore 17a toward the outflow portion 36a near the rear left corner, and from the outflow portion 36a to the cylinder block It is supplied to the necessary lubrication part of the valve mechanism 21 through the passage in the inside of the reference numeral 17.
 図8は、図4のVIII部を拡大して示したウォーターポンプ51の断面図である。
 本実施形態のウォーターポンプ51は、ポンプ作動部であるインペラ52がケーシング部53内で回転して、軸方向から吸い入れた冷却水を遠心方向に吐出する渦巻き式のポンプである。ケーシング部53は、クランクカバー30と、クランクカバー30の右側面に取り付けられるポンプカバー54とに跨って形成されている。インペラ52は、クランクカバー30に回転自在に支持されたポンプ軸55の一端側に一体に取り付けられている。ポンプ軸55の他端部にはクランク軸10のプライマリドライブギヤ24と噛合されるポンプギヤ57が一体に設けられている。本実施形態のウォーターポンプ51は、クランク軸10から動力を受けてポンプ作動する。
 なお、図8中のメカニカルシール56は、ポンプ軸55とクランクカバー30の間を液密にシールする。
FIG. 8 is a cross-sectional view of the water pump 51 showing an enlarged view of a portion VIII of FIG.
The water pump 51 according to the present embodiment is a spiral pump in which the impeller 52, which is a pump operation unit, rotates in the casing 53 and discharges the cooling water sucked from the axial direction in the centrifugal direction. The casing portion 53 is formed across the crank cover 30 and the pump cover 54 attached to the right side surface of the crank cover 30. The impeller 52 is integrally attached to one end side of a pump shaft 55 rotatably supported by the crank cover 30. A pump gear 57 engaged with the primary drive gear 24 of the crankshaft 10 is integrally provided at the other end of the pump shaft 55. The water pump 51 of the present embodiment receives power from the crankshaft 10 and operates as a pump.
The mechanical seal 56 in FIG. 8 seals between the pump shaft 55 and the crank cover 30 in a fluid-tight manner.
 図9は、ウォーターポンプ51のポンプカバー54を取り去った状態でのエンジンEの右側面を示す図である。図10は、シリンダヘッド18を取り去ってシリンダブロック17の上方からエンジンEを見た図である。図11は、図10のXI-XI部分を断面にしたシリンダブロック17とクランクケース11の部分断面斜視図である。
 図9~11に示すようにウォーターポンプ51は、クランクケース11(右側のケース半体11R)の右側部を覆うクランクカバー30の前部上縁位置に配置されている。具体的には、図9,図10に示すように、ウォーターポンプ51の主要部(後述のポンプ室60を含む)は、エンジンEの側面視において、シリンダブロック17をクランクケース11に締結固定するための前側のスタッドボルト20の軸方向の延出位置と後側のスタッドボルト20の軸方向の延出位置との間に挟まれた領域A1に配置されている。
FIG. 9 shows the right side of the engine E with the pump cover 54 of the water pump 51 removed. FIG. 10 is a view of the engine E from above the cylinder block 17 with the cylinder head 18 removed. FIG. 11 is a partial cross-sectional perspective view of the cylinder block 17 and the crankcase 11 in which the XI-XI portion of FIG. 10 is a cross section.
As shown in FIGS. 9 to 11, the water pump 51 is disposed at the front upper edge position of the crank cover 30 covering the right side of the crankcase 11 (the right case half 11R). Specifically, as shown in FIG. 9 and FIG. 10, the main part (including the pump chamber 60 described later) of the water pump 51 fastens and fixes the cylinder block 17 to the crankcase 11 in a side view of the engine E. In the region A1 sandwiched between the axial extension position of the front stud bolt 20 and the axial extension position of the rear stud bolt 20.
 ウォーターポンプ51の吸入口58は、図8に示すように、ポンプカバー54の配管接続ノズル48に形成される。ウォーターポンプ51の吐出口59は、図9,図10に示すように、クランクカバー30のクランクケース11(右側のケース半体11R)との接合面に開口して形成されている。吐出口59は、インペラ52が収容されるポンプ室60(ポンプ本体部)から径方向外側に渦巻き状に延びる接続路61の端部に設けられている。図9に示すように、ポンプ室60は、エンジンEの側面視において、シリンダブロック17の中心軸線C1と重なる位置に配置される。吐出口59は、クランクケース11(右側のケース半体11R)のうちのシリンダブロック17の後部寄りの位置にシリンダブロック17に対向して配置されている。吐出口59は、正確には、後部側のスタッドボルト20の延長位置の近傍で、かつそのスタッドボルト20の延長位置よりも前方側の位置に配置されている。したがって、吐出口59は、シリンダブロック17の前部寄りのスタッドボルト20の軸方向の延出位置と後部寄りのスタッドボルト20の軸方向の延出位置とに挟まれた領域A1に配置されている。 The suction port 58 of the water pump 51 is formed in the pipe connection nozzle 48 of the pump cover 54, as shown in FIG. As shown in FIGS. 9 and 10, the discharge port 59 of the water pump 51 is formed to open at the joint surface of the crank cover 30 with the crankcase 11 (case half 11R on the right side). The discharge port 59 is provided at an end portion of a connection passage 61 which spirally extends outward in the radial direction from a pump chamber 60 (pump main body portion) in which the impeller 52 is accommodated. As shown in FIG. 9, the pump chamber 60 is disposed at a position overlapping the central axis C1 of the cylinder block 17 in a side view of the engine E. The discharge port 59 is disposed to face the cylinder block 17 at a position near the rear of the cylinder block 17 in the crankcase 11 (the case half 11R on the right side). The discharge port 59 is precisely disposed in the vicinity of the extension position of the rear side stud bolt 20 and on the front side of the extension position of the stud bolt 20. Therefore, the discharge port 59 is disposed in a region A1 sandwiched by the axially extending position of the stud bolt 20 near the front of the cylinder block 17 and the axial extending position of the stud bolt 20 near the rear There is.
 クランクケース11(右側のケース半体11R)のウォーターポンプ51の吐出口59と対向する位置には、図11に示すように、ウォータージャケット50に繋がる導入通路62の導入口62aが設けられている。導入通路62は、右側のケース半体11Rに実質的にL字状に屈曲して形成された上流側通路孔63と、シリンダ中心軸C1と実質的に平行にシリンダブロック17に形成された下流側通路孔64と、を備えている。 As shown in FIG. 11, an introduction port 62a of an introduction passage 62 connected to the water jacket 50 is provided at a position opposite to the discharge port 59 of the water pump 51 of the crankcase 11 (right half case 11R). . The introduction passage 62 is formed in the cylinder block 17 substantially in parallel with the cylinder center axis C1 and an upstream passage hole 63 formed by bending substantially in an L shape in the right case half 11R. And a side passage hole 64.
 上流側通路孔63は、右側のケース半体11Rの右側面に開口する導入口62aからクランク軸10と平行に右側のケース半体11Rの左側方に向かって延出した後に上方に屈曲する。上流側通路孔63の上端部は、右側のケース半体11Rの上側の端面11Ruに開口している。 The upstream passage hole 63 extends upward from the inlet 62a opened on the right side surface of the right case half 11R in parallel with the crankshaft 10 toward the left side of the right case half 11R and then bends upward. The upper end portion of the upstream side passage hole 63 opens at the upper end surface 11Ru of the right case half 11R.
 また、下流側通路孔64は、シリンダブロック17の後部右側の隅部に実質的に上下方向に延出して形成され、下端が右側のケース半体11Rの端面11Ruの上流側通路孔63の開口に突き合わされて接続されている。下流側通路孔64は、正確には、下端からシリンダ中心軸C1側に僅かに湾曲しつつ上方側に延出している。また、シリンダブロック17の後部右側の隅部における下流側通路孔64は、図6に示すように、クランクケース11とシリンダブロック17の接合面間のオイル供給路33(溝35c)の径方向外側に配置されている。したがって、冷却水の導入通路62は、クランクケース11とシリンダブロック17の接合面間のオイル供給路33の外側を通るように形成されている。 Further, the downstream side passage hole 64 is formed extending substantially in the vertical direction at the rear right corner of the cylinder block 17, and the lower end is an opening of the upstream side passage hole 63 of the end surface 11Ru of the right case half 11R. Butted and connected. The downstream passage hole 64 extends upward while being slightly curved from the lower end toward the cylinder center axis C1. Further, as shown in FIG. 6, the downstream passage hole 64 at the rear right corner of the cylinder block 17 is radially outside the oil supply passage 33 (groove 35c) between the joint surfaces of the crankcase 11 and the cylinder block 17. Is located in Therefore, the cooling water introduction passage 62 is formed to pass through the outside of the oil supply passage 33 between the joint surfaces of the crankcase 11 and the cylinder block 17.
 一方、シリンダブロック17のウォータージャケット50は、図10に示すように、シリンダ中心軸C1を中心とする実質的に円環状のベース部50aと、導入通路62(下流側通路孔64)に接続される位置でベース部50aから径方向外側に実質的に半円状に容積が拡大された拡張部50bと、を有している。ウォータージャケット50の拡張部50bは、シリンダブロック17にシリンダ中心軸C1と実質的に平行に形成される下流側通路孔64の上部が径方向に屈曲せずにウォータージャケット50と導通し得るように形成されている。 On the other hand, as shown in FIG. 10, the water jacket 50 of the cylinder block 17 is connected to the substantially annular base portion 50a centered on the cylinder center axis C1 and the introduction passage 62 (downstream passage hole 64). And an expanded portion 50b whose volume is expanded substantially in a semicircular shape radially outward from the base portion 50a. The extended portion 50b of the water jacket 50 can conduct with the water jacket 50 without radially bending the upper portion of the downstream passage hole 64 formed substantially parallel to the cylinder center axis C1 in the cylinder block 17 It is formed.
 また、本実施形態のシリンダブロック17は鋳造によって形成されている。シリンダブロック17のウォータージャケット50と、ウォータージャケット50の拡張部50bに接続される導入通路62の下流側通路孔64とは、鋳造時に鋳抜きによって形成されている。 Moreover, the cylinder block 17 of this embodiment is formed by casting. The water jacket 50 of the cylinder block 17 and the downstream passage hole 64 of the introduction passage 62 connected to the expanded portion 50 b of the water jacket 50 are formed by casting at the time of casting.
 ウォーターポンプ51のケーシング部53の一部は、図4,図8に示すように、クランクカバー30の前部上縁位置に一体に形成されており、クランクカバー30のその前部上縁位置はクランクケース11(右側のケース半体11R)の右側面に接合されている。クランクケース11の右側面のうちの、ケーシング部53の接合される部位には、シリンダ中心軸C1方向に段差状に窪む凹部65が形成されている。そして、ウォーターポンプ51のケーシング部53のうちの吐出口59の形成される部位は、クランクケース11の右側面方向に突出する吐出部53aである。ウォーターポンプ51は、吐出部53aがクランクケース11(右側のケース半体11R)の凹部65に嵌合された状態でクランクケース11の右側面に接合されている。したがって、ウォーターポンプ51のケーシング部53の一部は、クランクケース11側に一部入り込むように配置されている。 As shown in FIGS. 4 and 8, a portion of the casing portion 53 of the water pump 51 is integrally formed at the front upper edge position of the crank cover 30, and the front upper edge position of the crank cover 30 is It is joined to the right side of crankcase 11 (case half 11R on the right). A recessed portion 65 recessed in a step-like manner in the direction of the cylinder center axis C1 is formed in a portion of the right side surface of the crankcase 11 to which the casing portion 53 is joined. The portion of the casing 53 of the water pump 51 where the discharge port 59 is formed is a discharge portion 53 a that protrudes in the right side direction of the crankcase 11. The water pump 51 is joined to the right side surface of the crankcase 11 in a state in which the discharge part 53a is fitted in the recess 65 of the crankcase 11 (case half 11R on the right side). Therefore, a portion of the casing portion 53 of the water pump 51 is disposed so as to partially enter the crankcase 11 side.
 図12は、図9のXII-XII断面に対応する断面を示す図である。
 図9,図12に示すように、ウォーターポンプ51のポンプ室60と吐出口59を接続する接続路61は、ポンプカバー54側から見たときの深さが、ポンプ室60から吐出口59側に向かってクランクケース11側に次第に深くなっている。図12中の壁66は、接続路61の深さが次第に深くなる側の壁である。
FIG. 12 is a cross-sectional view corresponding to the XII-XII cross section of FIG.
As shown in FIGS. 9 and 12, the connection passage 61 connecting the pump chamber 60 and the discharge port 59 of the water pump 51 has a depth when viewed from the pump cover 54 side is the pump chamber 60 to the discharge port 59 side. Gradually becoming deeper toward the crankcase 11 side. A wall 66 in FIG. 12 is a side wall on which the depth of the connection path 61 is gradually deepened.
 ここで、パワーユニットPUのエンジンE部分での冷却水の流れについて説明する。
 クランク軸10の回転に伴ってプライマリドライブギヤ24がポンプギヤ57を駆動し、そのポンプギヤ57がポンプギヤ57と一体に固定されたポンプ軸(シャフト)55を介してウォーターポンプ51のインペラ52を回転させると、吸入口58から吸い入れられた冷却水がインペラ52によって圧送される。インペラ52によって圧送された冷却水は渦巻き状の接続路61を通って吐出口59に吐出される。
 吐出口59から吐出された冷却水は、シリンダブロック17の右側後部下方に位置されているクランクケース11の導入口62aから導入通路62の上流側通路孔63に流入する。上流側通路孔63に流入した冷却水は上方側に実質的にL字状に向きを変えてシリンダブロック17側の下流側通路孔64に流入する。下流側通路孔64に流入した冷却水は、シリンダブロック17の右側後部をシリンダ中心軸C1と実質的に平行に上昇し、ウォータージャケット50に導入される。ウォータージャケット50に導入された冷却水はウォータージャケット50内を流動することによってシリンダブロック17とシリンダヘッド18の熱を奪い、排出通路(不図示)を通して外部のラジエータ側に排出される。
Here, the flow of the cooling water in the engine E portion of the power unit PU will be described.
When the primary drive gear 24 drives the pump gear 57 with the rotation of the crankshaft 10 and the pump gear 57 rotates the impeller 52 of the water pump 51 via the pump shaft 55 integrally fixed to the pump gear 57. The cooling water sucked from the suction port 58 is pumped by the impeller 52. The cooling water pumped by the impeller 52 is discharged to the discharge port 59 through the spiral connection path 61.
The cooling water discharged from the discharge port 59 flows into the upstream side passage hole 63 of the introduction passage 62 from the introduction port 62 a of the crankcase 11 positioned at the lower right side of the cylinder block 17. The cooling water having flowed into the upstream side passage hole 63 turns upward substantially in an L shape and flows into the downstream side passage hole 64 on the cylinder block 17 side. The cooling water having flowed into the downstream passage hole 64 ascends substantially parallel to the cylinder center axis C1 at the right rear of the cylinder block 17 and is introduced into the water jacket 50. The cooling water introduced into the water jacket 50 flows in the water jacket 50 to remove the heat of the cylinder block 17 and the cylinder head 18, and is discharged to the external radiator side through a discharge passage (not shown).
 以上のように、本実施形態のパワーユニットPUで採用するエンジンEの冷却通路構造は、ウォーターポンプ51の吐出口59から吐出された冷却水が、シリンダブロック17の後部寄りの下端位置でクランクケース11の下流側通路孔64に流入し、その冷却水がシリンダブロック17の上流側通路孔63を通ってシリンダ中心軸C1と実質的に平行に上昇してウォータージャケット50内に導入される。このため、シリンダブロック17がクランクケース11に対して前部上方に前傾するエンジン構造を採用しつつも、冷却水をシリンダブロック17内の全域に効率良く供給することができる。したがって、大型のウォーターポンプを用いる必要がなくなることから、エンジンEの大型化を回避することができる。 As described above, in the cooling passage structure of the engine E employed in the power unit PU of the present embodiment, the cooling water discharged from the discharge port 59 of the water pump 51 is at the lower end position of the cylinder block 17 near the rear The cooling water flows into the water jacket 50 through the upstream passage hole 63 of the cylinder block 17 and rises substantially parallel to the cylinder center axis C1. Therefore, the cooling water can be efficiently supplied to the entire area in the cylinder block 17 while adopting an engine structure in which the cylinder block 17 is inclined forward and upward with respect to the crankcase 11. Therefore, since it is not necessary to use a large water pump, enlargement of the engine E can be avoided.
 即ち、吐出口59とウォータージャケット50を接続する導入通路62は、シリンダブロック17の後部寄りの位置において複雑に屈曲することなく直線的に上昇するため、冷却水の流通抵抗が小さくなり、しかも、ウォータージャケット50には、前傾したシリンダブロック17の後部寄りの下端側から冷却水が導入されることから、冷却水がウォータージャケット50内の全域を効率良く流動することになる。したがって、これらのことから、冷却水によるシリンダブロック17の冷却効率が向上する。 That is, since the introduction passage 62 connecting the discharge port 59 and the water jacket 50 rises linearly without being bent in a complicated manner at a position near the rear of the cylinder block 17, the flow resistance of the cooling water becomes small. Since the cooling water is introduced to the water jacket 50 from the lower end side of the front inclined cylinder block 17 near the rear, the cooling water flows efficiently in the entire area within the water jacket 50. Therefore, from these things, the cooling efficiency of the cylinder block 17 by a cooling water improves.
 また、本実施形態に係るエンジンEの冷却構造においては、ウォータージャケット50のシリンダ中心軸C1を中心とする実質的に円環状のベース部50aに、径方向外側に容積か拡大した拡張部50bが連設され、その拡張部50bに導入通路62の下流側通路孔64が接続されている。このため、導入通路62がウォータージャケット50のベース部50aの径方向外側に配置される構造でありながら、導入通路62の下流側通路孔64を屈曲させずに実質的に直線状にすることができる。したがって、この構造により、導入通路62での冷却水の流通抵抗を低減し、冷却水によるシリンダブロック17の冷却効率をさらに向上させることができる。 Further, in the cooling structure of the engine E according to the present embodiment, the expansion portion 50b which is expanded in the radial direction outward is substantially formed on the substantially annular base portion 50a centered on the cylinder center axis C1 of the water jacket 50. The downstream side passage hole 64 of the introduction passage 62 is connected to the extended portion 50b. Therefore, the downstream passage hole 64 of the introduction passage 62 may be substantially straight without bending while the introduction passage 62 is disposed radially outside the base portion 50a of the water jacket 50. it can. Therefore, with this structure, the flow resistance of the cooling water in the introduction passage 62 can be reduced, and the cooling efficiency of the cylinder block 17 by the cooling water can be further improved.
 また、本実施形態に係るエンジンEの冷却構造では、シリンダブロック17の前部寄り位置と後部寄り位置が、スタッドボルト20によってクランクケース11に締結され、ウォーターポンプ51の吐出口59が、前部側のスタッドボルト20の軸方向の延出位置と後部側のスタッドボルト20の軸方向の延出位置とに挟まれた領域A1に配置されている。このため、吐出口59に接続される導入通路62とウォータージャケット50のベース部50aとの距離をより近づけることができる。したがって、ウォーターポンプ51の吐出口59からウォータージャケット50までの距離が短くなることから、冷却水によるシリンダブロック17の冷却効率が向上する。 Further, in the cooling structure of the engine E according to the present embodiment, the position closer to the front and the position closer to the rear of the cylinder block 17 are fastened to the crankcase 11 by the stud bolt 20, and the discharge port 59 of the water pump 51 is the front It is arrange | positioned in area | region A1 pinched | interposed into the axial extension position of the stud bolt 20 of the side, and the axial extension position of the stud bolt 20 of the rear side. Therefore, the distance between the introduction passage 62 connected to the discharge port 59 and the base portion 50 a of the water jacket 50 can be further reduced. Therefore, since the distance from the discharge port 59 of the water pump 51 to the water jacket 50 becomes short, the cooling efficiency of the cylinder block 17 by the cooling water is improved.
 さらに、本実施形態の場合、ウォーターポンプ51の吐出口59だけでなくポンプ本体部(ポンプ室60)も前部側のスタッドボルト20の軸方向の延出位置と後部側のスタッドボルト20の軸方向の延出位置とに挟まれた領域A1に配置されているため、ウォーターポンプ51のポンプ本体部からウォータージャケット50までの距離が短くなる。したがって、冷却水の流通抵抗をさらに小さくして、シリンダブロック17の冷却効率をより向上させることができる。 Further, in the case of the present embodiment, not only the discharge port 59 of the water pump 51 but also the pump body (pump chamber 60) has an axially extending position of the stud bolt 20 on the front side and an axis of the stud bolt 20 on the rear side. The distance from the pump main body of the water pump 51 to the water jacket 50 is shortened because the water pump 50 is disposed in the area A1 sandwiched by the extending positions in the direction. Therefore, the flow resistance of the cooling water can be further reduced, and the cooling efficiency of the cylinder block 17 can be further improved.
 また、本実施形態に係るエンジンEの冷却構造は、ウォーターポンプ51のケーシング部53の一部がクランクカバー30に一体に形成され、そのケーシング部53のうちの吐出口59の形成される部位(吐出部53a)が、クランクケース11の右側面の凹部65に嵌入するように突出して形成されている。このため、ウォーターポンプ51の吐出口59がクランクケース11側に入り込み、その分、吐出口59を、シリンダブロック17のウォータージャケット50と直下位置に近づけることができる。したがって、これによってシリンダブロック17の冷却効率をさらに向上させることができる。 Further, in the cooling structure of the engine E according to the present embodiment, a part of the casing 53 of the water pump 51 is integrally formed on the crank cover 30 and a portion of the casing 53 where the discharge port 59 is formed ( The discharge portion 53 a) is formed so as to be fitted into the recess 65 on the right side surface of the crankcase 11. For this reason, the discharge port 59 of the water pump 51 enters into the crankcase 11 side, and the discharge port 59 can be brought closer to the position directly below the water jacket 50 of the cylinder block 17 accordingly. Therefore, the cooling efficiency of the cylinder block 17 can be further improved by this.
 また、本実施形態のエンジンEの冷却構造は、ウォーターポンプ51のケーシング部53の外側端面がポンプカバー54によって閉塞され、ケーシング部53内の接続路61が吐出口59側に向かってクランクケース11側が深くなるように形成されているため、吐出口59に向かう接続路61の通路断面積をクランクカバー30側で充分に大きく確保することができる。このため、接続路61の通路断面積を確保するためにポンプカバー54側に外側に膨出する部分を設ける必要がない。したがって、ポンプカバー54が外側に膨出しない分、ウォーターポンプ51の小型化、延いてはエンジンE全体の小型化を図ることができる。 Further, in the cooling structure of the engine E according to the present embodiment, the outer end face of the casing 53 of the water pump 51 is closed by the pump cover 54, and the connection passage 61 in the casing 53 faces the discharge port 59. Since the side is formed to be deep, the passage cross-sectional area of the connection passage 61 directed to the discharge port 59 can be secured sufficiently large on the crank cover 30 side. For this reason, there is no need to provide an outwardly bulging portion on the pump cover 54 side in order to secure the passage cross-sectional area of the connection passage 61. Therefore, since the pump cover 54 does not bulge outward, the water pump 51 can be miniaturized, and hence the entire engine E can be miniaturized.
 また、本実施形態においては、クランクケース11とシリンダブロック17に跨って形成される冷却水の導入通路62が、クランクケース11とシリンダブロック17の接合面間に形成されるオイル供給路33の外側を通るように形成されているため、オイル供給路33をシリンダボア17aにより近づけて配置し、オイル供給路33を短くすることができる。したがって、オイル供給路33でのオイルの流路抵抗を小さくすることができるため、オイルポンプ32を小型化することができる。 Further, in the present embodiment, the cooling water introduction passage 62 formed across the crankcase 11 and the cylinder block 17 is outside the oil supply passage 33 formed between the joint surfaces of the crankcase 11 and the cylinder block 17. Therefore, the oil supply passage 33 can be shortened by arranging the oil supply passage 33 closer to the cylinder bore 17a. Therefore, since the flow path resistance of the oil in the oil supply path 33 can be reduced, the oil pump 32 can be miniaturized.
 さらに、本実施形態のシリンダブロック17は、全体が鋳造部品として形成されるとともに、ウォータージャケット50と、そのウォータージャケット50に接続される下流側通路孔64とが鋳抜きによって形成されている。このため、シリンダブロック17を鋳造によって造形した後の、切削等の後加工をより少なくすることができる。このため、シリンダブロック17の加工工数を少なくして、製造コストの低減を図ることができる。 Furthermore, the cylinder block 17 of the present embodiment is entirely formed as a cast part, and the water jacket 50 and the downstream passage hole 64 connected to the water jacket 50 are formed by casting. Therefore, post-processing such as cutting after forming the cylinder block 17 by casting can be further reduced. For this reason, the number of processing steps of the cylinder block 17 can be reduced, and the manufacturing cost can be reduced.
 なお、本発明は上記の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば、上記の実施形態においては、ウォーターポンプとして渦巻き式のポンプを採用しているが、ウォーターポンプは渦巻き式に限らず他の型式のものであっても良い。
 また、上記のパワーユニットを搭載する車両は、自動二輪車のみならず、三輪(前一輪かつ後二輪の他に、前二輪かつ後一輪の車両も含む)または四輪の車両であっても良い。
The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, in the above embodiment, a spiral pump is employed as the water pump, but the water pump is not limited to the spiral and may be of another type.
Further, a vehicle equipped with the above power unit may be a three-wheeled vehicle (including a front two-wheeled vehicle and a rear two-wheeled vehicle as well as a front two-wheeled vehicle and a rear two-wheeled vehicle) or a four-wheeled vehicle.
 10…クランク軸
 11…クランクケース
 16…ピストン
 17…シリンダブロック
 20…スタッドボルト(締結部材)
 33…オイル供給路
 50…ウォータージャケット(周壁冷却路)
 50a…ベース部
 50b…拡張部
 51…ウォーターポンプ
 52…インペラ(ポンプ作動部)
 53…ケーシング部
 54…ポンプカバー
 59…吐出口
 60…ポンプ室(ポンプ本体部)
 61…接続路
 62…導入通路
 63…上流側通路孔
 64…下流側通路孔
 65…凹部
 C1…シリンダ中心軸
 E…エンジン。
DESCRIPTION OF SYMBOLS 10 ... Crankshaft 11 ... Crankcase 16 ... Piston 17 ... Cylinder block 20 ... Stud bolt (fastening member)
33: Oil supply passage 50: Water jacket (peripheral wall cooling passage)
50a ... base part 50b ... extended part 51 ... water pump 52 ... impeller (pump operation part)
53 ... casing portion 54 ... pump cover 59 ... discharge port 60 ... pump chamber (pump body portion)
61 ... connection passage 62 ... introduction passage 63 ... upstream passage hole 64 ... downstream passage hole 65 ... recess C1 ... cylinder center axis E ... engine.

Claims (8)

  1.  クランク軸を回転自在に支持するクランクケースと、
     側面視で上部前方に前傾して前記クランクケースに結合され、ピストンを摺動自在に収容するとともに、冷却水を流通させる周壁冷却路を有するシリンダブロックと、
     前記クランクケースに取り付けられ、冷却水を吐出するウォーターポンプと、
     前記ウォーターポンプの吐出口と前記周壁冷却路を接続する冷却水の導入通路と、を備え、
     前記ウォーターポンプの前記吐出口は、前記クランクケースのうちの前記シリンダブロックの後部寄りの位置に対向して配置され、
     前記導入通路は、エンジンの側面視で、前記吐出口から前記シリンダブロックのシリンダ中心軸と実質的に平行に延びて前記周壁冷却路に接続されるように、前記クランクケースと前記シリンダブロックの壁内に形成されるエンジンの冷却通路構造。
    A crankcase rotatably supporting a crankshaft;
    A cylinder block having a peripheral wall cooling passage which is forwardly inclined to the upper front in a side view and is coupled to the crankcase and slidably accommodates a piston and allows cooling water to flow therethrough;
    A water pump attached to the crankcase for discharging cooling water;
    And an introduction passage of cooling water connecting the discharge port of the water pump and the peripheral wall cooling passage;
    The discharge port of the water pump is disposed opposite to a position near the rear of the cylinder block of the crankcase,
    The introduction passage extends from the discharge port substantially in parallel to a cylinder center axis of the cylinder block and is connected to the peripheral wall cooling passage in a side view of the engine, and the wall of the crankcase and the cylinder block Engine cooling passage structure formed inside.
  2.  前記周壁冷却路は、前記シリンダ中心軸を中心とする実質的に円環状のベース部と、前記導入通路に接続される位置で前記ベース部から径方向外側に容積が拡大された拡張部と、を有する請求項1に記載のエンジンの冷却通路構造。 The peripheral wall cooling passage has a substantially annular base portion centered on the cylinder center axis, and an expanded portion whose volume is expanded radially outward from the base portion at a position connected to the introduction passage; The cooling passage structure of an engine according to claim 1, comprising:
  3.  前記シリンダブロックは、前記エンジンの側面視において、前記シリンダブロックの前部寄り位置で前記クランクケースに締結部材によって固定され、
     前記シリンダブロックは、前記エンジンの側面視において、前記シリンダブロックの後部寄り位置で前記クランクケースに締結部材によって固定され、
     前記ウォーターポンプの吐出口は、前記シリンダブロックの前部寄りの前記締結部材の軸方向の延出位置と前記シリンダブロックの後部寄りの前記締結部材の軸方向の延出位置とに挟まれた領域に配置されている請求項1または2に記載のエンジンの冷却通路構造。
    The cylinder block is fixed to the crankcase by a fastening member at a position near the front of the cylinder block in a side view of the engine.
    The cylinder block is fixed to the crankcase by a fastening member at a position near the rear of the cylinder block in a side view of the engine.
    A region where the discharge port of the water pump is sandwiched between an axial extension position of the fastening member near the front of the cylinder block and an axial extension position of the fastening member near the rear of the cylinder block The cooling passage structure of an engine according to claim 1 or 2, which is disposed in
  4.  前記ウォーターポンプのポンプ本体部は、前記シリンダブロックの前部寄りの前記締結部材の軸方向の延出位置と前記シリンダブロックの後部寄りの前記締結部材の軸方向の延出位置とに挟まれた領域に配置されている請求項3に記載のエンジンの冷却通路構造。 The pump body portion of the water pump is sandwiched between an axial extension position of the fastening member near the front of the cylinder block and an axial extension position of the fastening member near the rear of the cylinder block The engine cooling passage structure according to claim 3, which is disposed in the area.
  5.  前記ウォーターポンプは、ポンプ作動部を収容するケーシング部の一部が前記クランクケースの側面を覆うクランクカバーに一体に形成され、
     前記クランクカバー上の前記ケーシング部の吐出口の形成される部位は、前記クランクケースの側面の凹部に向けて突出して形成されている請求項1~4のいずれか1項に記載のエンジンの冷却通路構造。
    The water pump is integrally formed with a crank cover that partially covers a side of the crankcase and a part of a casing portion that accommodates a pump operation portion.
    The engine cooling device according to any one of claims 1 to 4, wherein a portion of the crank cover on which the discharge port of the casing portion is formed is formed to protrude toward a concave portion on a side surface of the crankcase. Passage structure.
  6.  前記ウォーターポンプのケーシング部の前記クランクケースと逆側の軸方向の端面はポンプカバーによって閉塞され、
     前記ケーシング部内の前記吐出口に連なる接続路は、前記吐出口側に向かって前記クランクケース側が深くなるように形成されている請求項5に記載のエンジンの冷却通路構造。
    An axial end face of the casing portion of the water pump opposite to the crankcase is closed by a pump cover;
    The engine cooling passage structure according to claim 5, wherein a connection passage connected to the discharge port in the casing portion is formed such that the crankcase side becomes deeper toward the discharge port side.
  7.  前記シリンダブロックには、前記クランクケースとの接合面で、前記シリンダブロックの前部領域から後部領域にわたってオイル供給路が形成され、
     冷却水の前記導入通路は、前記シリンダブロックにおいて、前記オイル供給路の外側を通るように形成されている請求項1~6のいずれか1項に記載のエンジンの冷却通路構造。
    An oil supply passage is formed in the cylinder block from the front area to the rear area of the cylinder block at a joint surface with the crankcase.
    The engine cooling passage structure according to any one of claims 1 to 6, wherein the introduction passage of the cooling water is formed to pass through the outside of the oil supply passage in the cylinder block.
  8.  前記シリンダブロックは鋳造部品であり、
     前記シリンダブロック側で前記導入通路の一部を構成する下流側通路孔と、前記シリンダブロックの周壁冷却路とは鋳抜きによって形成されている請求項1~7のいずれか1項に記載のエンジンの冷却通路構造。
    The cylinder block is a cast part,
    The engine according to any one of claims 1 to 7, wherein the downstream side passage hole which constitutes a part of the introduction passage on the cylinder block side and the peripheral wall cooling passage of the cylinder block are formed by casting. Cooling passage structure.
PCT/JP2015/058493 2014-03-28 2015-03-20 Cooling passage structure for engine WO2015146832A1 (en)

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CN201580003400.0A CN105849378B (en) 2014-03-28 2015-03-20 The cooling channel structure of engine
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US11060441B2 (en) * 2019-04-05 2021-07-13 Perkins Engines Company Limited Water pump with twin return ports
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JP2017106342A (en) * 2015-12-08 2017-06-15 スズキ株式会社 Water-cooled engine
US10428705B2 (en) 2017-05-15 2019-10-01 Polaris Industries Inc. Engine
US10550754B2 (en) 2017-05-15 2020-02-04 Polaris Industries Inc. Engine
US10576817B2 (en) 2017-05-15 2020-03-03 Polaris Industries Inc. Three-wheeled vehicle
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US11060441B2 (en) * 2019-04-05 2021-07-13 Perkins Engines Company Limited Water pump with twin return ports
JP2023074371A (en) * 2021-11-17 2023-05-29 ダイハツ工業株式会社 internal combustion system
CN115263595A (en) * 2022-07-13 2022-11-01 隆鑫通用动力股份有限公司 Single cylinder engine with split water cooling jacket

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