Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
  • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
  • F01L9/00—Valve-gear or valve arrangements actuated non-mechanically
  • F01L9/10—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
  • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
  • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
  • F01L1/20—Adjusting or compensating clearance
  • F01L1/22—Adjusting or compensating clearance automatically, e.g. mechanically
  • F01L1/24—Adjusting or compensating clearance automatically, e.g. mechanically by fluid means, e.g. hydraulically
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
  • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
  • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
  • F01L1/46—Component parts, details, or accessories, not provided for in preceding subgroups
  • F01L1/462—Valve return spring arrangements
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
  • Y02T10/00—Road transport of goods or passengers
  • Y02T10/10—Internal combustion engine [ICE] based vehicles
  • Y02T10/12—Improving ICE efficiencies

Definitions

• the present invention relates to a gas exchange valve arrangement for a piston engine in accordance with the preamble of claim 1 .
• One option for reducing the force the valve springs need to carry is to use air springs to assist conventional mechanical springs.
• Patent document US 6745738 B1 discloses a valve spring device using pres- surized gas for biasing a gas exchange valve.
• the device comprises a dynamic housing having a chamber into which pressurized gas can be communicated so that the dynamic housing moves away from a static housing moving the at- tached valve.
• the device uses a separate pressure source and control means for controlling the flow of the pressurized gas into the dynamic chamber and out of the chamber.
• Patent document US 5988124 A discloses an electromagnetically actuated cyl- inder valve having pneumatic resetting springs.
• the valve is opened and closed by means of electromagnetic actuators.
• the arrangement also comprises a mechanical spring for closing the valve when the gas springs are in a depressurized state.
• Patent application GB 2326444 A discloses another electro-pneumatically ac- tuated gas exchange valve.
• the system may also employ a mechanical spring for closing the valve when the electro-pneumatic means are not activated.
• Control means and a separate compressor for regulating the pressure in the gas springs are needed.
• a drawback of the air springs is that only a limited closing force can be achieved without using very large air springs and/or very high pressures.
• the size of the valve springs can thus in practice be reduced only to a certain extent.
• a source of pressurized air is needed for operating the air springs.
• valve springs With the arrangement according to the invention, smaller valve springs can be used without the risk that the gas exchange valves open due to pressure dif- ferences over the valves. Since less stiff springs can be used, energy losses of the valve opening system are reduced. Especially in electro-hydraulic valve systems the energy consumption can be reduced significantly. Because the hydraulic fluid is trapped within the hydraulic fluid chamber, the pressure of the hydraulic fluid does not need to be high. Consequently, for instance lube oil of the engine can be used as the hydraulic fluid.
• Fig. 3 shows a gas exchange valve arrangement according to a second embodiment of the invention
• Fig. 4 shows a gas exchange valve arrangement according to a third embodiment of the invention
• Fig. 5 shows a gas exchange valve arrangement according to a fourth embodiment of the invention
• Fig. 6 shows a gas exchange valve arrangement according to a fifth embodiment of the invention
• Fig. 7 shows a gas exchange valve arrangement according to a sixth embodi- ment of the invention
• Fig. 8 shows a gas exchange valve arrangement according to a seventh embodiment of the invention.
• Fig. 9 shows a gas exchange valve arrangement according to an eight embodiment of the invention.
• FIG. 1 and 2 is shown a simplified cross-sectional view of part of a cylinder head 9 of a large internal combustion engine and a gas exchange valve arrangement according to an embodiment of the invention.
• the engine could be, for instance, a main or an auxiliary engine of a ship or a power plant engine.
• the engine is supercharged for achieving high intake air pressure.
• two turbo-chargers that are connected in series can be used, each of the turbo-chargers comprising a turbine and a compressor.
• the engine preferably comprises a plurality of cylinders and each of the cylinders is provided with its own cylinder head 9.
• the cylinders can be arranged for instance in line or in a V-configuration.
• the intake valve 1 comprises a valve head 2 and a valve stem 3.
• the valve stem 3 is integrated to the valve head 2 and extends away from the cylinder.
• the valve stem 3 is needed for moving the intake valve 1 in a reciprocating manner for opening and closing the fluid communication between the cylinder and the intake duct 10.
• the valve head 2 forms a gas tight connection with a valve seat 16, which is arranged in the cylinder head 9.
• the cylinder head 9 is provided with a valve guide 8 for supporting the intake valve 1 in the radial direction.
• the valve guide 8 is a cylindrical part, inside which the valve stem 3 can reciprocate.
• the valve guide 8 is a separate part, which is attached to the cylinder head 9 for example with a shrink fit.
• the valve guide 8 is provided with a protrusion 8A, which supports the valve guide 8 against the cylinder head 9 in axial direction. Since the valve guide 8 is a separate part, it can be made of a different material than the cylinder head 9. This allows the material of the valve guide 8 to be chosen so that the wear resistance and friction properties of the valve guide 8 are suitable for accommodating the reciprocating intake valve 1 .
• the intake valve 1 is provided with a valve spring 4, which creates a force with a direction away from the cylinder. The force tends to close the intake valve 1 and keep it closed.
• the valve spring 4 is arranged around the valve stem 3.
• the valve spring 4 is a helical spring.
• the valve spring 4 can be, for instance, a steel spring.
• the intake valves 1 are electro- hydraulically operated.
• the engine comprises a hydraulic actuator 35 for the intake valves 1 of each cylinder of the engine.
• the hydraulic actuator 35 comprises a pressurizing chamber 9, in which a drive piston 7 is arranged.
• the drive piston 7 divides the pressurizing chamber 9 into at least one input portion 9A and at least one output portion 9B, 9B'.
• the pressurizing chamber 9 is divided into one input portion 9A and into a first and a second output portion 9B, 9B'.
• the drive piston 7 can reciprocate in the pressurizing chamber 9.
• pressure medi- urn is introduced into the input portion 9A of the pressurizing chamber 9
• the drive piston 7 pressurizes hydraulic fluid on the output side 9B, 9B' of the pressurizing chamber 9.
• a returning spring 18 is arranged in the pressurizing chamber 9 for pushing the drive piston 7 towards the input portion 9A of the pressurizing chamber 9.
• the return stroke of the drive piston 7 could also be implemented by introducing hydraulic fluid into the output portion 9B, 9B' of the pressurizing chamber 9.
• the hydraulic actuator 35 comprises a hydraulic valve 1 1 for opening and closing flow communication between a pressure source, such as a hydraulic pump, and the input portion 9A of the pressurizing chamber 9.
• the hydraulic valve 1 1 also selectively prevents and al- lows outflow from the input portion 9A of the pressurizing chamber 9.
• the hydraulic valve 1 1 is arranged between the pressure source and the input portion 9A of the pressurizing chamber 9. In a first position of the hydraulic valve 1 1 , flow from an inlet duct 15 into the input portion 9A of the pressurizing chamber 9 is allowed and flow from the input portion 9A into an outlet duct 21 is pre- vented, as shown in figure 2.
• the hydraulic actuator 35 further comprises fluid outlets 9D, 9D' for supplying hydraulic fluid from the output portions 9B, 9B' of the pressurizing chamber 9 to the intake valves 1 .
• a driven piston 1 C is arranged in mechanical connection with the valve stem 3 of each intake 1 .
• the intake valve 1 is thus moved together with the driven pis- ton 1 C.
• the driven piston 1 C is arranged in a receiving chamber 5 that is in fluid communication with the output portion 9B, 9B' of the pressurizing chamber 9.
• the first output portion 9B of the pressurizing chamber 9 is connected with a first connecting duct 6 to the receiving chamber 5 of a first intake valve 1
• the second output portion 9B' of the pressurizing chamber 9 is connected with a second connecting duct 6' to the receiving chamber 5 of a second intake valve 1 . Since the hydraulic actuator 35 is provided with an own output portion 9B, 9B' for each of the intake valves 1 , the pressurized hydraulic fluid is supplied simultaneously to both intake valves 1 .
• the output portion end of the drive piston 7 is formed of a solid cylindrical part 7B and the input portion end of the drive piston 7 is formed of a hollow cylindri- cal part 7A.
• the input portion end of the solid cylinder 7A forms a surface onto which the pressure of the hydraulic fluid is applied.
• the hydraulic fluid is introduced into the input portion 9A of the pressurizing chamber 9 through the sleeve of the hollow cylinder 7A.
• the sleeve is therefore provided with at least one opening, which comprises a groove 13A and a drilling 13B.
• two drillings 13B are in connection with the groove 13A. Because of the groove 13A that is arranged around the whole outer circumference of the hollow cylinder 7A, flow through the drillings 13B is allowed in any angular position of the drive piston 7.
• the gas exchange valve arrangement according to the invention is provided with a locking piston for each intake valve 1 .
• the locking piston is fixed to the intake valve 1 and therefore moves with the intake valve 1 .
• the driven piston 1 C which is used for opening the intake valve 1 , works also as the locking piston.
• the locking piston 1 C is in a mechanical connection with the intake valve 1 .
• the locking piston 1 C is arranged at the end of the valve stem 3.
• the locking piston 1 C is arranged in a hydraulic fluid chamber 12, and it is provided with a piston surface 5A, which delimits the hydraulic fluid chamber 12.
• the piston surface 5A faces towards the opening direction of the intake valves 1 , i.e. towards the cylinder of the engine.
• the gas exchange valve arrangement comprises a hydraulic duct 14, which works as a means for introducing hydraulic fluid into the hydraulic fluid chamber 12.
• the hydraulic fluid is liquid. Through the hydraulic duct 14, hydraulic fluid can also be discharged from the hydraulic fluid chamber 12.
• the arrangement could also be provided with separate ducts for introducing hydraulic fluid into the hydraulic fluid chamber 12 and for discharging fluid from the chamber 12.
• the gas exchange valve arrangement further comprises means for preventing outflow from the hydraulic fluid chamber 12 when the intake valve 1 is closed. By preventing outflow from the hydraulic fluid chamber 12, the movement of the locking piston 1 C is prevented. Since the locking piston 1 C is attached to the intake valve 1 , opening of the intake valve 1 is also prevented.
• the pressure can be in the range of 2 to 5 bar.
• the means for preventing outflow from the hydraulic fluid chamber 12 comprise a locking valve 17.
• the locking valve 17 is arranged in the hydraulic duct 14.
• Figure 1 shows the locking valve 17 in a first position, in which the flow in the hydraulic duct 14 is prevented.
• the locking valve 17 is in a second position, in which flow in the hydraulic duct 14 is allowed.
• the locking valve 17 comprises a movable spindle 19, which opens and closes the fluid communication into the hydraulic fluid chamber 12 and out of it.
• a spring 18 is arranged to push the spindle 19 towards the open position of the locking valve 17.
• the opening and closing of the locking valve 17 is controlled by the drive piston 7 of the hydraulic actuator 35.
• the outer surface of the hollow cylinder 7A of the drive piston 7 is provided with a control groove 20.
• the control groove 20 is connected via an inlet duct 22 to a pressure medium source.
• the control groove 20 is connected to the inlet duct 15 of the hydraulic actuator 35 up- stream from the hydraulic valve 1 1 .
• the control groove 20 connects the inlet duct 22 to a control duct 24 of the locking valve 17.
• the locking valve 17 When the locking valve 17 is moved towards the closed position and has prevented outflow from the hydraulic fluid chamber 12, it compresses the fluid in the hydraulic duct 14. The movement of the locking valve 17 thus increases pressure in the hydraulic fluid chamber 12. This ensures that the intake valves 1 are kept tightly closed.
• the drive piston 7 When the drive piston 7 is moved away from the input portion end of the pressurizing chamber 9, the fluid communication between the control groove 20 and the inlet duct 22 is cut. Instead, the control groove 20 is connected to a discharge duct 23.
• the control groove 20 connects the control duct 24 to the discharge duct 23, which allows the spindle 19 of the locking valve 17 to be moved by the force of the spring 18 to an open position. Outflow from the hydraulic fluid chamber 12 is thus allowed and the intake valve 1 can be opened.
• FIG 3 is shown a second embodiment of the invention.
• the operating principle of this embodiment is the same as in the embodiment of figures 1 and 2.
• the second embodiment differs from the first embodiment in that the locking piston is not integrated with the driven piston 1 C that is used for opening the intake valve 1 , but each intake valve 1 is provided with a separate locking piston 26.
• the locking piston 26 is arranged around the valve stem 3 below a valve rotator 27.
• the hydraulic fluid chamber 12 used for locking the intake valve 1 is arranged inside the valve guide 8.
• the hydraulic duct 14 is arranged partly inside the cylinder head 9 and the valve guide 8 for introducing hydraulic fluid into the hydraulic fluid chamber 12.
• the locking pistons 26 are arranged around the valve stems 3 of the intake valves 1 in the same manner as in the embodiment of figure 3.
• the locking valve 17 is located in the same place as in the embodiments of figures 1 to 3.
• the locking valve 17 is controlled in a different way.
• the drive piston 7 is provided with a same kind of control groove 20 as in the embodiments of previous figures. When the drive piston 7 is at the input portion end of the pressurizing chamber 9, hydraulic pressure is applied onto the pressure surface 25 of the spindle 19 of the locking valve 17 via the inlet duct 22 and the control duct 24 and the spindle 19 is moved to the closed position.
• a different hydraulic valve 1 1 is used for controlling the opening and closing of the intake valves 1 .
• the hydraulic valve 1 1 is also used for controlling the opening of the locking valve 17.
• a discharge duct 23 is connected to the control duct 24.
• the hydraulic valve 1 1 is provided with an additional port, to which the discharge duct 23 is connected.
• the hydraulic valve 1 1 has two positions. In a first position of the hydraulic valve 1 1 , flow from an inlet duct 15 into the input portion 9A of the pressurizing chamber 9 is allowed and flow from the input portion 9a into an outlet duct 21 is prevented. In a second position of the hydraulic valve 1 1 , flow from the inlet duct 15 into the input portion 9A of the pressurizing chamber 9 is prevented and flow from the input portion 9A into the outlet duct 21 is allowed.
• Figure 5 shows a fourth embodiment of the invention.
• This embodiment is similar to the embodiment of figure 4, but the locking valve 17 is controlled in a different way.
• the gas exchange valve arrangement is provided with a separate control valve 29, which controls flow of hydraulic fluid onto the pressure surface 25 of the spindle 19 of the locking valve 17.
• the control valve 29 has a first position, in which hydraulic fluid is introduced from a source of hydraulic fluid via a control duct 24 onto the pressure surface 25 of the spindle 19 of the locking valve 17, and a second position, in which hydraulic fluid is released through the control duct 24 so that the locking valve 17 can move to the open position.
• the control valve 29 is electrically controlled, but it could also be pneumatically or hydraulically controlled.
• the locking piston 26 is arranged around the valve stem 3 below the valve rotator 27 in the same manner as in figures 4 and 5.
• the intake valves 1 are cam-operated.
• the valve opening system is not completely mechanical, but a cam 28 is arranged to operate a drive piston 7, which pressurizes hydraulic fluid in a pressurizing chamber 9, which is divided into two output portions 9B, 9B' in the same way as in the embodiments of the preceding figures.
• Each intake valve 1 is provided with a driven piston 1 C, which is arranged around the valve stem 3 for opening the in- take valve 1 .
• the locking valve 17 is in the embodiment of figure 6 an electrically controlled valve.
• the locking valve 17 has a first position, in which the locking valve 17 connects the hydraulic fluid chamber 12 to a source of hydraulic fluid for introducing hydraulic fluid into the hydraulic fluid chamber. In a second position of the locking valve 17, hydraulic fluid is released from the hy- draulic fluid chamber 12.
• the locking valve 17 could also be hydraulically or pneumatically controlled.
• Figure 7 shows a gas exchange valve arrangement according to a sixth embodiment of the invention.
• the intake valves 1 are cam- operated in the same way as in the embodiment of figure 6.
• the outflow from the hydraulic fluid chamber 12 is controlled by a cam follower 30, which is engaged with the cam 28.
• the cam 28 is provided with a base circle 28A, a lobe 28B, and a portion 28C that is arranged below the base circle 28A.
• the portion 28C below the base circle 28A follows the lobe 28B in the rotation direction of the cam 28.
• the cam follower 30 is provided with a control groove 31 , which surrounds the outer surface of the cam follower 30.
• the control groove 31 connects the hydraulic duct 14 with an outlet 32 for allowing outflow from the hydraulic fluid chamber 12.
• the control groove 31 connects the hydraulic duct 14 with a source of hy- draulic fluid allowing filling of the hydraulic fluid chamber 12.
• the control functions could be arranged in some other part of the force transmission means between the cam 28 and the intake valves 1 .
• a push rod 28 between the cam follower 30 and the drive piston 7 could be provided with a control groove or similar means for controlling outflow from the hydraulic fluid chamber 12.
• the embodiment of figure 8 is similar to the embodiment of figure 7. Also in this embodiment, the locking of the intake valves 1 is controlled by the cam fol- lower 30. However, the control groove 31 does not directly control the flow into the hydraulic fluid chamber 12 and out of the chamber 12, but the control groove 31 is arranged to control the operation of a locking valve 17.
• the locking valve 17 has a similar construction as in the embodiments of figures 1 to 6. When the cam follower 30 is on the portion 28C below the base circle 28A of the cam 28, flow through a control duct 24 to the locking valve 17 is allowed and the spindle 19 of the locking valve 17 is moved to the closed position, in which outflow from the hydraulic fluid chamber 12 through the hydraulic duct 14 is prevented.
• the construction of the gas exchange valve arrangement of figure 9 is similar to the embodiments of figures 1 to 5.
• the arrangement is provided with a locking valve 17, which is arranged in the hydraulic actuator 35.
• the arrangement comprises separate locking pistons 26, which are arranged around the valve stems 3 in the same way as in the embodiments of figures 3 to 5.
• the arrangement is further provided with a control valve 34 for controlling the operation of the locking valve 17.
• the control valve 34 has a first position, in which flow of hydraulic fluid in a control duct 24 onto the pressure surface 25 of the spindle 19 of the locking valve 17 is allowed.
• the hydraulic fluid is introduced to the locking valve 17 from the inlet duct 15 of the hydraulic actuator 35 from the upstream side of the hydraulic valve 1 1 . In a second position, flow onto the pressure surface 25 of the spindle 19 is prevented.
• the control valve 34 comprises a spindle 37, which is kept in the first position by a spring 36.
• the con- trol valve 34 is arranged in the hydraulic actuator 35 so that when the hydraulic valve 1 1 is switched to the position in which flow to the input portion 9A of the pressurizing chamber 9 is allowed, pressure on the downstream side of the hydraulic valve 1 1 can push the spindle 37 of the control valve 34 against the force of the spring 36 to the second position. Hydraulic fluid is thus discharged from the control duct 24 allowing opening of the locking valve 17 and the locking of the intake valves 1 is released.
• the control valve 34 works thus automatically.
• the gas exchange valves could also be cam- operated without any hydraulic components.
• the actuating mechanism of the gas exchange valves could thus be provided with rocker arms and push rods.
• pneumatic springs could be used for closing the gas exchange valves.
• features from the different embodiments can be combined. For instance, the different positions of the locking pis- ton can be used in combination with any method of controlling the outflow from the hydraulic fluid chamber.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• General Engineering & Computer Science (AREA)
• Valve Device For Special Equipments (AREA)
• Mechanically-Actuated Valves (AREA)
• Self-Closing Valves And Venting Or Aerating Valves (AREA)

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• 2015
  • 2015-02-18 EP EP15708558.0A patent/EP3126643B1/en active Active
  • 2015-02-18 WO PCT/FI2015/050098 patent/WO2015132457A2/en not_active Ceased
  • 2015-02-18 KR KR1020167023596A patent/KR102214301B1/ko active Active
  • 2015-02-18 BR BR112016017689-8A patent/BR112016017689B1/pt not_active IP Right Cessation
  • 2015-02-18 CN CN201580007160.1A patent/CN106103921B8/zh active Active

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