WO2015129443A1 - Curable resin composition and use thereof - Google Patents

Curable resin composition and use thereof Download PDF

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Publication number
WO2015129443A1
WO2015129443A1 PCT/JP2015/053527 JP2015053527W WO2015129443A1 WO 2015129443 A1 WO2015129443 A1 WO 2015129443A1 JP 2015053527 W JP2015053527 W JP 2015053527W WO 2015129443 A1 WO2015129443 A1 WO 2015129443A1
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WO
WIPO (PCT)
Prior art keywords
resin composition
group
meth
acrylate
parts
Prior art date
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PCT/JP2015/053527
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French (fr)
Japanese (ja)
Inventor
裕己 橘
元秀 橋本
加原 浩二
Original Assignee
株式会社日本触媒
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Publication date
Priority claimed from JP2014035428A external-priority patent/JP6285210B2/en
Priority claimed from JP2014198904A external-priority patent/JP2016069476A/en
Priority claimed from JP2014204110A external-priority patent/JP2016074759A/en
Application filed by 株式会社日本触媒 filed Critical 株式会社日本触媒
Publication of WO2015129443A1 publication Critical patent/WO2015129443A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/12Polymers provided for in subclasses C08C or C08F
    • C08F290/124Polymers of aromatic monomers as defined in group C08F12/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/14Polymers provided for in subclass C08G
    • C08F290/142Polyethers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • G03F7/0388Macromolecular compounds which are rendered insoluble or differentially wettable with ethylenic or acetylenic bands in the side chains of the photopolymer
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/075Silicon-containing compounds
    • G03F7/0751Silicon-containing compounds used as adhesion-promoting additives or as means to improve adhesion
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/38Treatment before imagewise removal, e.g. prebaking

Definitions

  • the present invention relates to a curable resin composition and its use. More specifically, the present invention relates to a curable resin composition useful for constituent members of various display devices, a cured film using the same, a member for a display device, and a display device.
  • a capacitive touch panel display device generally has a structure in which a transparent conductive film such as ITO is formed on a substrate, and a protective film or insulating film for protecting the transparent conductive film is further formed.
  • a transparent conductive film such as ITO
  • a protective film or insulating film for protecting the transparent conductive film is further formed.
  • component members such as protective films and insulating films are generally required to have high surface hardness in order to reduce external impact. ing.
  • curable resin compositions for example, the compositions described in Patent Documents 1 to 7 have been developed.
  • the cured product of the curable resin composition exhibits good electrical characteristics.
  • a method of evaluating migration of silver ions between metal wires made of silver or silver alloy is known (see, for example, Patent Document 8). If the migration of silver ions is suppressed, it can be said that the insulation reliability between metal wires is excellent, so it can be judged whether or not the electrical characteristics are good.
  • the cured product of the curable resin composition is required to exhibit excellent adhesion and transparency and to have high surface hardness. Further, depending on the application and the like, good developability and electrical characteristics may be required. And in recent years, with the advancement of technology such as display devices, even higher performance is strongly demanded for each member to be used, but a curable resin composition capable of sufficiently meeting these needs is still Not developed.
  • the composition described in Patent Document 1 has room for devising in terms of surface hardness and electrical properties of a cured product, and the composition described in Patent Document 2 has room for devising in terms of electrical properties. There is concern about coloring due to amide bond.
  • the composition described in Patent Document 3 has room for improvement in terms of electrical characteristics.
  • the compositions of Patent Documents 4 to 7 have room for improvement in terms of the surface hardness of the cured product, and the compositions of Patent Document 7 also have room for devising to further improve the developability.
  • This invention is made in view of the said present condition, and it aims at providing the hardenable resin composition which gives hardened
  • Another object of the present invention is to provide a cured film formed of such a curable resin composition, and a member for a display device and a display device which can realize high performance by having the cured film.
  • the inventors of the present invention conducted various studies on curable resin compositions, and if the composition contains an alkali-soluble resin and a bifunctional or higher polyfunctional (meth) acrylate compound, it is excellent in photosensitivity and curability. Focused on becoming And, as an alkali-soluble resin, at least an alkali-soluble resin (A) having a predetermined molecular weight and having an ethylenically unsaturated group in a side chain, and further a group consisting of an epoxy compound and a predetermined maleic acid polymer It has been found that when the composition contains at least one selected from the group selected, a cured product having extremely high surface hardness and excellent in transparency and adhesion can be obtained.
  • A alkali-soluble resin having a predetermined molecular weight and having an ethylenically unsaturated group in a side chain
  • a group consisting of an epoxy compound and a predetermined maleic acid polymer It has been found that when the composition contains at least one selected from the group selected,
  • the surface hardness of the obtained cured product is further improved; and when at least the predetermined maleic acid based polymer is contained, a cured product having extremely excellent electric properties can be obtained. It has also been found that when both the epoxy compound and the predetermined maleic acid-based polymer are contained, a cured product having extremely good electrical properties and further improved surface hardness can be obtained.
  • Such a curable resin composition is particularly suitable as a resin composition for forming a protective film or an insulating film used for a touch panel display device, a color filter, etc., and a cured film to be formed from this, a display device
  • a curable resin composition is particularly suitable as a resin composition for forming a protective film or an insulating film used for a touch panel display device, a color filter, etc., and a cured film to be formed from this, a display device.
  • the present invention is a curable resin composition containing an alkali-soluble resin and a polyfunctional (meth) acrylate compound having two or more functional groups, wherein the alkali-soluble resin has a weight average molecular weight of 5000 or more and An alkaline soluble resin (A) having an ethylenically unsaturated group, the curable resin composition further comprises an epoxy compound and / or a maleic acid-based polymer, and the maleic acid-based polymer is an aromatic vinyl It is a curable resin composition obtained by polymerizing a monomer component containing a compound and a maleic anhydride derivative and / or a hydrolyzate thereof.
  • the present invention is also a cured film formed of the above curable resin composition.
  • the present invention is also a member for a display device having the above cured film.
  • the present invention is also a display device having the above cured film.
  • the present invention will be described in detail below.
  • the form which combined 2 or 3 or more of each preferable form of this invention described below is also a preferable form of this invention.
  • the curable resin composition (also simply referred to as a resin composition) of the present invention is (1) alkali-soluble resin, (2) a polyfunctional (meth) acrylate compound having two or more functional groups, (3) at least one selected from the group consisting of an epoxy compound and a predetermined maleic acid polymer, And components (1) to (3). As necessary, one or more other components may be further contained. Each component can be used alone or in combination of two or more.
  • the bifunctional or higher polyfunctional (meth) acrylate compound is also referred to as a "polyfunctional (meth) acrylate compound".
  • both the epoxy compound and the predetermined maleic acid-based polymer, which are the component (3), are common in that they have “a functional group that causes a dehydration condensation reaction”. That is, the epoxy compound has a hydroxyl group (-OH) or can generate a hydroxyl group (-OH), and the hydroxyl group is, for example, a carboxyl group (-COOH) that can be possessed by the alkali-soluble resin (A). Alternatively, it can be dehydrated and condensed with the metal base.
  • a predetermined maleic acid based polymer has a COOR b group (R b represents a hydrogen atom or a metal atom) in the structure
  • the COOR b group is, for example, an alkali-soluble resin (A) And can be dehydrated and condensed with a hydroxyl group (—OH) that can be possessed by the polyfunctional (meth) acrylate compound.
  • the following curable resin composition is also one of the inventions by the present inventor.
  • a curable resin composition comprising an alkali soluble resin and a bifunctional or higher polyfunctional (meth) acrylate compound
  • the alkali-soluble resin includes an alkali-soluble resin (A) having a weight average molecular weight of 5,000 or more and having an ethylenically unsaturated group in a side chain
  • the curable resin composition further includes a compound (X) having a functional group that causes a dehydration condensation reaction,
  • the compound (X) is an epoxy compound and / or a maleic acid polymer
  • the curable resin composition wherein the maleic acid polymer is obtained by polymerizing a monomer component containing an aromatic vinyl compound and a maleic anhydride derivative and / or a hydrolyzate thereof.
  • the “solid content total amount” means the total amount of components that form a cured product (components excluding solvents and the like that volatilize when the cured product is formed). Specifically, an alkali-soluble resin (solid content), a polyfunctional (meth) acrylate compound, an epoxy compound (solid content), a maleic acid-based polymer (solid content) prescribed in the present invention, and other cured products are formed. When the component (other polymerizable compound, coupling agent, inorganic fine particle) is included, the total mass of the component and the component is meant.
  • the curable resin composition of the present invention contains an alkali soluble resin (A) as an alkali soluble resin.
  • the alkali-soluble resin (A) is one having a weight average molecular weight of 5,000 or more and having an ethylenically unsaturated group in the side chain.
  • the total amount of such an alkali-soluble resin (A) and a predetermined maleic acid-based polymer contained as necessary is 100% by mass of the total solid content of the curable resin composition.
  • the content is preferably 5% by mass or more, and preferably 70% by mass or less. By being in such a range, the effects of the present invention can be more remarkably exhibited.
  • the amount is more preferably 10 to 65% by mass, still more preferably 15 to 60% by mass, and particularly preferably 15 to 50% by mass.
  • the content of the maleic acid based polymer specified in the present application is 90 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A). It is. This makes it possible to give a cured product which is further excellent in electrical characteristics, adhesion, surface hardness and the like, and also makes the cured product more excellent in light resistance.
  • a form in which the content of the maleic acid based polymer specified in the present application is 90 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A) is a particularly preferable form of the present invention. More preferably, it is 85 parts by mass or less, still more preferably 80 parts by mass or less.
  • the amount is preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 30 parts by mass or more.
  • the alkali soluble resin (A) is a resin (polymer) exhibiting alkali solubility.
  • a polymer having an acid group in its molecule also referred to as an acid group-containing polymer
  • the acid group include carboxyl, phenolic hydroxyl group, carboxylic acid anhydride group, phosphoric acid group, sulfonic acid group, and other functional groups that are neutralized with alkaline water, and have only one of them. You may have, and you may have 2 or more types.
  • a carboxyl group and a carboxylic acid anhydride group are preferable, and a carboxyl group is more preferable.
  • an acid value (AV) of the said alkali-soluble resin (A) For example, it is suitable that they are 20 mgKOH / g or more and less than 300 mgKOH / g. Thereby, more sufficient alkali solubility is expressed, and it becomes possible to obtain a cured product which is more excellent in developability. More preferably, it is 30 mg KOH / g or more, still more preferably 40 mg KOH / g or more. Moreover, 250 mgKOH / g or less is more preferable, More preferably, it is 230 mgKOH / g or less, Especially preferably, it is 210 mgKOH / g or less.
  • the curability of the cured product is better, and for example, the electrical properties are also better. Still more preferably, it is at most 200 mg KOH / g, most preferably at most 150 mg KOH / g.
  • the acid value of the polymer is determined from the acid value of the solution and the solid content of the solution after the acid value of the polymer solution is measured by the method described in the examples described later. It can be determined by calculating The solid content of the polymer solution can be determined by the method described in the examples described later.
  • the alkali-soluble resin (A) is a polymer having an ethylenically unsaturated group (i.e., a double bond) in a side chain (this is also referred to as a "side chain double bond-containing polymer").
  • a polymer also referred to as a base polymer obtained by polymerizing a monomer component containing a monomer having an acid group and a polymerizable double bond (also referred to as a base polymer) has a functional group capable of binding to an acid group and a polymerizable compound. It is a polymer obtained by reacting a compound having a heavy bond.
  • Each monomer used here can be used alone or in combination of two or more.
  • the alkali-soluble resin (A) is a polymer having a ring structure in the main chain.
  • the heat resistance, the surface hardness and the adhesion are excellent, and further, for example, the change with time after exposure to high temperature is further suppressed and various physical properties are further improved.
  • a cured product which can be developed more stably can be obtained.
  • tempered glass in order to give various members strength to withstand external impact, tempered glass may be used for the substrate, but a weight having a ring structure in the main chain as the alkali-soluble resin (A)
  • the use of coalescence is very suitable because a cured product which can exhibit excellent adhesion to tempered glass even after high temperature exposure can be obtained.
  • the monomer component forming the above-mentioned base polymer is, together with a monomer having an acid group and a polymerizable double bond, one or two or more monomers capable of introducing a ring structure to the main chain skeleton of the polymer. It is preferable to include species or more.
  • a monomer capable of introducing a ring structure into the main chain skeleton of the polymer for example, a monomer having a double bond-containing ring structure in the molecule, or a polymer having a ring structure in the main chain by cyclopolymerization. The monomer etc. which form a union are mentioned.
  • the monomer component which forms the said base polymer is also called "a base polymer component.”
  • Examples of the monomer having an acid group and a polymerizable double bond include unsaturated monocarboxylic acids such as (meth) acrylic acid, crotonic acid, cinnamic acid and vinylbenzoic acid; maleic acid, fumaric acid, itacon Unsaturated polyvalent carboxylic acids such as acid, citraconic acid and mesaconic acid; and a chain between an unsaturated group such as mono (2-acryloyloxyethyl) succinate and mono (2-methacryloyloxyethyl) succinate and a carboxyl group Extended unsaturated monocarboxylic acids; unsaturated acid anhydrides such as maleic anhydride and itaconic acid; phosphoric acid group-containing unsaturated compounds such as light ester P-1M (manufactured by Kyoeisha Chemical); etc.
  • unsaturated monocarboxylic acids such as (meth) acrylic acid, crotonic acid, cinnamic acid and vinylbenzoic acid
  • carboxylic acid monomer unsaturated monocarboxylic acids, unsaturated polyvalent carboxylic acids, unsaturated acid anhydrides
  • unsaturated monocarboxylic acids are used in terms of reactivity, alkali solubility, etc., more preferably (meth) acrylic acid (that is, acrylic acid and / or methacrylic acid), and among them, particularly preferred is Is methacrylic acid.
  • the content ratio of the monomer having an acid group and a polymerizable double bond in the base polymer component is preferably, for example, 5% by mass or more with respect to 100% by mass of the base polymer component. This makes the alkali solubility more sufficient, and, for example, makes the curable resin composition more useful for applications where developability is required. Moreover, it is preferable that it is 85 mass% or less from the point which can maintain the outstanding external appearance, adhesiveness, etc. of hardened
  • the above monomer component contains one or more other radically polymerizable monomers (also referred to as other monomers). It may be included.
  • a monomer capable of introducing a ring structure into the main chain skeleton of a polymer a monomer having a double bond-containing ring structure in the molecule
  • One or more monomers such as monomers forming a polymer having a ring structure in the main chain by cyclopolymerization are preferable.
  • Such monomers include N-substituted maleimide monomers, dialkyl-2,2 '-(oxydimethylene) diacrylate monomers, and ⁇ - (unsaturated alkoxyalkyl) acrylate monomers. It is preferred to use at least one selected from the group consisting of the body.
  • the alkali-soluble resin (A) is an N-substituted maleimide monomer unit, a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer unit, and / or an ⁇ - (unsaturated)
  • the form which is a polymer having an alkoxyalkyl) acrylate monomer unit is one of the preferred forms of the present invention.
  • a resin containing an N-substituted maleimide monomer unit and / or a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer unit has heat resistance and dispersibility (for example, colorant dispersion) ), Hardness and the like can be further improved.
  • resins containing ⁇ - (unsaturated alkoxyalkyl) acrylate monomer units have performance that contributes to plate making properties such as adhesion, curability, dry resolubility, etc., colorant dispersion, heat resistance, and transparency. It is possible to provide a cured film with improved properties and the like.
  • the resin (polymer) containing the above-mentioned monomer unit means, for example, a resin containing a structural unit derived from the monomer by a polymerization reaction or a crosslinking reaction of the monomer.
  • N-substituted maleimide monomer examples include N-cyclohexyl maleimide, N-phenyl maleimide, N-methyl maleimide, N-ethyl maleimide, N-isopropyl maleimide, Nt-butyl maleimide, N-dodecyl maleimide, N-benzyl maleimide, N-naphthyl maleimide and the like can be mentioned, and one or more of these can be used.
  • N-cyclohexyl maleimide, N-phenyl maleimide, and N-benzyl maleimide are preferable, and N-benzyl maleimide is particularly preferable, from the viewpoint of less coloring and excellent dispersibility.
  • N-benzylmaleimide examples include: benzylmaleimide; alkyl-substituted benzylmaleimides such as p-methylbenzylmaleimide and p-butylbenzylmaleimide; phenolic hydroxyl-substituted benzylmaleimides such as p-hydroxybenzylmaleimide; o-chlorobenzylmaleimide And halogen-substituted benzyl maleimides such as o-dichlorobenzyl maleimide and p-dichlorobenzyl maleimide.
  • dialkyl-2,2 '-(oxydimethylene) diacrylate monomer for example, dimethyl-2,2'-[-], from the viewpoint of little coloring and dispersibility, ease of industrial availability, etc. It is preferable to use oxybis (methylene)] bis-2-propenoate and the like.
  • Examples of the ⁇ - (unsaturated alkoxyalkyl) acrylate monomers include ⁇ -allyloxymethyl acrylic acid, methyl ⁇ -allyloxymethyl acrylate, ethyl ⁇ -allyloxymethyl acrylate, ⁇ -allyloxymethyl.
  • alkyl- ( ⁇ -methallyloxymethyl) acrylate monomers and the like are also preferable.
  • methyl ⁇ -allyloxymethyl acrylate also referred to as ⁇ - (allyloxymethyl) methyl acrylate
  • ⁇ - (allyloxymethyl) methyl acrylate is particularly preferable.
  • the ⁇ - (unsaturated alkoxyalkyl) acrylate monomer can be produced, for example, by the production method disclosed in WO 2010/114077.
  • the content ratio of the monomers capable of introducing a ring structure into the main chain skeleton of the above polymer is, for example, 1 to 40% % Is preferred. Within this range, it is possible to obtain a cured film having further improved heat resistance, dispersibility, surface hardness and the like.
  • the content ratio of N-substituted maleimide monomer, dialkyl-2,2 '-(oxydimethylene) diacrylate monomer, and / or ⁇ - (unsaturated alkoxyalkyl) acrylate monomer is preferably 1 to 40% by mass with respect to 100% by mass of the base polymer component.
  • the content of the main chain ring structure derived from these monomer components is increased, the adhesion tends to be improved.
  • the addition amount of the N-substituted maleimide monomer is further increased, a cured product which is more excellent in terms of hardness is obtained, and a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer is used. As a result, a cured product that is more excellent in heat resistant colorability can be obtained. If the content ratio of the N-substituted maleimide monomer is too large, the development speed may not be more appropriate.
  • the content ratio of the above N-substituted maleimide monomer, dialkyl-2,2 ′-(oxydimethylene) diacrylate monomer, and / or ⁇ - (unsaturated alkoxyalkyl) acrylate monomer The amount is preferably 2 to 40% by mass, more preferably 3 to 35% by mass.
  • the other monomer one or more of other (meth) acrylic acid ester-based monomer not corresponding to the above-described monomer, an aromatic vinyl-based monomer, etc. is used. be able to.
  • the above-mentioned other (meth) acrylic acid ester-based monomers include dialkyl-2, 2'- (oxydimethylene) diacrylate-based monomers, and ⁇ - (unsaturated alkoxy alkyl) acrylate-based monomers It means (meth) acrylic acid ester type monomers other than.
  • methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate (from the viewpoint of excellent heat resistance) It is preferable to use benzyl meta) acrylate and alkoxylated phenylphenol (meth) acrylate. More preferably, methyl (meth) acrylate, benzyl (meth) acrylate, cyclohexyl (meth) acrylate, and / or alkoxylated phenylphenol (meth) acrylate are preferable in terms of excellent heat resistance, adhesion, and developability. To use.
  • aromatic vinyl monomer examples include styrene, vinyl toluene, ⁇ -methylstyrene and methoxystyrene. Among them, styrene and vinyltoluene are preferable in terms of the heat-resistant colorability and heat-degradability of the resin.
  • the content ratio of the other (meth) acrylic acid ester-based monomer and / or the aromatic vinyl-based monomer is, for example, 100% by mass of the above-mentioned base polymer component On the other hand, 1 to 80% by mass is preferable. Within this range, a cured product which is more excellent in heat resistant colorability and alkali solubility can be obtained. More preferably, it is 5 to 75% by mass, still more preferably 10 to 70% by mass.
  • the above-mentioned other monomers are also, for example, (meth) acrylamides exemplified in JP-A-2013-227485 [0051]; macromonomer having (meth) acryloyl group at one end of polymer molecular chain Conjugated dienes; vinyl esters; vinyl ethers; N-vinyl compounds; unsaturated isocyanates; etc.
  • One or two or more kinds can also be used.
  • the content ratio is preferably 20% by mass or less in 100% by mass of the base polymer component.
  • the alkali-soluble resin (A) does not have a hydrophilic group such as a hydroxyl group.
  • the hydroxyl group is preferably a secondary hydroxyl group rather than a primary hydroxyl group.
  • the monomer component copolymerized to obtain the above-mentioned alkali-soluble resin (A) does not contain as much as possible a monomer having a hydrophilic group (for example, a (meth) acrylic acid ester having a hydroxyl group etc.) Is preferred.
  • the content ratio of the monomer having a hydrophilic group is preferably 20% by mass or less in 100% by mass of the base polymer component.
  • a display device member having a cured product (cured film) with good electrical characteristics for example, high definition can be achieved when a display device screen having a capacitive touch panel is touch-input.
  • a capacitive touch panel when the user's finger contacts the window of the touch panel, a capacitance is formed between the finger and the (transparent) electrode of the touch panel, and the position touched by the change in capacitance accompanying this To detect Therefore, the performance of the display device can be improved by improving the electrical characteristics of various portions in which the cured film is formed.
  • a method of polymerizing the above-mentioned monomer component methods usually used such as bulk polymerization, solution polymerization, emulsion polymerization and the like can be used, and may be appropriately selected according to the purpose and application.
  • solution polymerization is preferable because it is industrially advantageous and structural adjustment such as molecular weight is easy.
  • the polymerization mechanism of the said monomer component can use the polymerization method based on mechanisms, such as radical polymerization, anion polymerization, cationic polymerization, coordination polymerization
  • the polymerization method based on a radical polymerization mechanism is industrially It is preferable because it is also advantageous.
  • the polymerization time is preferably 1 to 8 hours, more preferably 1 to 5 hours, and still more preferably 2 to 4 hours.
  • the alkali-soluble resin (A) is preferably a polymer obtained by reacting a compound having a functional group capable of binding to an acid group and a polymerizable double bond to the base polymer obtained as described above.
  • examples of the polymerizable double bond in the compound having a functional group capable of binding to an acid group and a polymerizable double bond include, for example, (meth) acryloyl group, vinyl group, allyl group, methallyl group and the like.
  • the compound those having one or more of these are preferable.
  • a (meth) acryloyl group is preferable in terms of reactivity.
  • a functional group which can be bonded to an acid group for example, a hydroxy group, an epoxy group, an oxetanyl group, an isocyanate group and the like can be mentioned, and as the compound, those having one or more of these are preferable.
  • an epoxy group including a glycidyl group
  • Examples of the compound having a functional group capable of binding to the above acid group and a polymerizable double bond include glycidyl (meth) acrylate, ⁇ -methyl glycidyl (meth) acrylate, ⁇ -ethyl glycidyl (meth) acrylate, Examples thereof include vinyl benzyl glycidyl ether, allyl glycidyl ether, (meth) acrylic acid (3,4-epoxycyclohexyl) methyl, vinyl cyclohexene oxide and the like, and one or more of these can be used. Among them, it is preferable to use a compound (monomer) having an epoxy group and a (meth) acryloyl group.
  • the amount (compounding ratio) of the compound having a functional group capable of binding to the above-mentioned acid group and a polymerizable double bond is a monomer having an acid group constituting the base polymer and a polymerizable double bond ( Blending ratio (mass%) of a compound having a functional group capable of binding to an acid group and a polymerizable double bond (hereinafter referred to as “compound y”) added to a carboxylic acid of a monomer x ′ ′) That is, it is determined by “ ⁇ mol amount of compound y (mol) / mol amount of monomer x (mol) ⁇ ⁇ ⁇ blending ratio of monomer x (% by mass) ⁇ ” to be 50% by mass or less It is preferable to set.
  • the content is less than 50% by mass, whereby a cured product excellent in electrical properties, adhesion, and light adhesion can be obtained. More preferably, it is 45% by mass or less, particularly preferably 40% by mass or less, and most preferably 35% by mass or less. Moreover, it is preferable that it is 5 mass% or more. More preferably, it is 7% by mass or more.
  • the “blending ratio (mass%) of the monomer x” refers to the blending of the monomer x when the total amount of the base polymer component (monomer component forming the base polymer) is 100 mass%. The amount (mass%) is meant.
  • GMA glycosilyl methacrylate
  • compound y having a functional group capable of binding to an acid group and a polymerizable double bond
  • a monomer having an acid group and a polymerizable double bond single
  • MAA methacrylic acid
  • the compounding ratio (mass%) of the compound having a functional group capable of binding to an acid group and a polymerizable double bond is added It means mass% of GMA converted to mass of MAA, and can be determined by " ⁇ molar amount of GMA (mol) / molar amount of MAA (mol) ⁇ x MAA blending ratio (mass%)". It is preferable that this numerical value is within the above-mentioned preferred range.
  • the alkali-soluble resin (A) is, for example, the acid group of the base polymer component when reacting the base polymer component with a compound having a functional group capable of binding to an acid group and a polymerizable double bond (preferably A method of making the amount of the carboxyl group in excess of the amount of the functional group capable of binding to the acid group and the compound having the polymerizable double bond; the above-mentioned base polymer component, the functional group capable of binding to the acid group, and polymerization
  • the compound is preferably produced by a method of reacting a compound having a polybasic acid anhydride group after the reaction with a compound having a sexual double bond, and the like; and the like. Specifically, it is preferable to manufacture by the method described in JP-A-2013-227485 [0069] to [0076].
  • the alkali-soluble resin (A) preferably has an equivalent amount of an ethylenically unsaturated group, ie, a double bond equivalent of 200 to 10,000. This makes it possible to more fully exhibit the effects of the present invention. Among them, 400 to 5000 is more preferable. Thereby, for example, adhesion and surface hardness are further improved.
  • the lower limit is more preferably 450 or more, particularly preferably 500 or more, and the upper limit is more preferably 4000 or less, still more preferably 3000 or less, particularly preferably 2000 or less, and most preferably 1500 or less.
  • a form in which the double bond equivalent of the alkali-soluble resin (A) is 500 to 1,500 is also one of the preferred forms of the present invention.
  • the double bond equivalent is the mass (g) of the solid content of the polymer solution per 1 mol of double bond of the polymer.
  • the weight of the solid content of the polymer solution as referred to herein is, for example, the weight of the above-mentioned base polymer component, the weight of the compound having a functional group capable of binding to an acid group and a polymerizable double bond, and the weight of a chain transfer agent And the sum of It can be determined by dividing the mass of the solid content of the polymer solution by the amount of double bonds of the polymer.
  • the amount of double bonds of the polymer can be determined from the amount of the introduced acid group and the functional group capable of binding and the compound having a polymerizable double bond.
  • the alkali-soluble resin (A) has a weight average molecular weight of 5,000 or more. Thereby, the developability and surface hardness of a hardened material can be raised. Preferably it is 7,000 or more, more preferably 10,000 or more. The reason is not clear, but when the weight average molecular weight is 10,000 or more, the remaining of the polyfunctional (meth) acrylate compound on the pattern edge during development is more sufficiently suppressed, so the pattern edge is It approaches a right angle (square), that is, the developability is significantly improved. Moreover, when such an alkali-soluble resin (A) is used, the surface hardness of the cured product is further improved, and furthermore, various excellent physical properties can be more stably exhibited even after being exposed to a high temperature environment.
  • the alkali-soluble resin has a high molecular weight, the higher the acid value, the easier the development.
  • the weight average molecular weight can be measured by the method described in the examples described later.
  • the curable resin composition of the present invention may, if necessary (for example, when used for applications requiring higher surface hardness, electrical properties, etc.), an aromatic vinyl compound, a maleic anhydride derivative, and the like. It is preferable to include a maleic acid-based polymer obtained by polymerizing a monomer component containing at least one of hydrolysates thereof. That is, the curable resin composition of the present invention preferably contains at least an alkali-soluble resin (A), a polyfunctional (meth) acrylate compound, and the maleic acid polymer. As a result, it is possible to provide a cured product having an even more satisfactory surface hardness and an extremely good electrical property.
  • the said maleic acid type polymer is what shows alkali solubility. Moreover, it is also preferable that it is resin (polymer) which does not have an ethylenically unsaturated group in a side chain.
  • the monomer component forming the above-mentioned maleic acid-based polymer can be copolymerized with these compounds as needed as long as it contains an aromatic vinyl compound and a maleic anhydride derivative and / or a hydrolyzate thereof It may further contain other monomers. Each of these monomers may be used alone or in combination of two or more. The content of the other monomer is preferably, for example, 10 to 50% by mass in 100% by mass of the total amount of the monomer components. A commercial item may be used as the above-mentioned maleic acid polymer.
  • aromatic vinyl compounds examples include styrene; alkyl-substituted styrenes such as methylstyrene (vinyltoluene), ethylstyrene, propylstyrene, isopropylstyrene, butylstyrene, dimethylstyrene, diethylstyrene and the like; methoxystyrene, ethoxystyrene, propoxystyrene And alkoxy substituted styrenes such as butoxystyrene; aromatic group substituted styrenes such as vinylbiphenyl and benzyl styrene; halogen substituted styrenes such as chlorostyrene, fluorostyrene, bromostyrene and chloro-methylstyrene; vinyl benzoic acid and styrene sulfonic acid In addition to styrene
  • maleic anhydride derivative and / or a hydrolyzate thereof examples include maleic anhydride, itaconic anhydride, alkenyl succinic anhydride, citraconic anhydride, 2,3-dimethyl maleic anhydride and the like. And these hydrolysates.
  • maleic anhydride derivative when the preferable form of a maleic anhydride derivative is represented by a chemical formula, it can represent with the following general formula (a).
  • R 1 and R 2 are the same or different and each represents a hydrogen atom or a hydrocarbon group, or R 1 and R 2 are bonded directly or via a hydrocarbon chain
  • the hydrocarbon group is preferably a hydrocarbon group having 1 to 10 carbon atoms, and is preferably an alkyl group or a phenyl group.
  • the carbon number of the alkyl group is more preferably 1 to 6.
  • the hydrocarbon chain is preferably an alkyl chain having 1 to 10 carbon atoms, and more preferably the alkyl chain has 1 to 6 carbon atoms.
  • Particularly preferred as R 1 and R 2 it is a form in which both of R 1 and R 2 represents a hydrogen atom.
  • the content ratio of the aromatic vinyl compound and the maleic anhydride derivative and / or the hydrolyzate thereof is an aroma relative to the total 100 mol% of the maleic anhydride derivative and / or the hydrolyzate thereof. It is preferable that the amount of the group vinyl compound is 10 to 500 mol%. More preferably, it is 50 to 400 mol%.
  • the polymerization method of the above-mentioned monomer component is not particularly limited, and may be carried out by an ordinary method. After the polymerization, if necessary, the esterification reaction may be performed using an alcohol or the like, or the neutralization reaction may be performed using a metal salt such as a sodium salt or an ammonium salt.
  • the structural unit (also referred to as a structural unit (1)) represented by the following formula (1) and the structural unit (structural unit (2) represented by the following formula (2) are particularly preferable as the above-mentioned maleic acid polymer Also referred to as This makes it possible to more fully exhibit the effects of the present invention.
  • A represents a phenyl group which may have a substituent.
  • R 1 and R 2 are the same or different and each represents a hydrogen atom or a hydrocarbon group, or R 1 and R 2 may be bonded directly or via a hydrocarbon chain.
  • R 3 and R 4 may be the same or different and each represent an OR 5 group or an NR 6 R 7 group, or R 3 and R 4 may be combined to form an anhydrous ring.
  • R 5 , R 6 and R 7 are the same or different and each represents a hydrogen atom, a metal atom, or a hydrocarbon group which may have a substituent, an ether bond and / or an ester bond. However, R 3 and R 4 do not contain metal atoms at the same time.
  • A represents a phenyl group which may have a substituent.
  • the substituent is not particularly limited, and examples thereof include an alkyl group of 1 to 5 carbon atoms, an alkoxy group of 1 to 5 carbon atoms, an aryl group of 6 to 10 carbon atoms, an aralkyl group of 7 to 12 carbon atoms, and the like. 1 type or 2 types or more of are mentioned.
  • R 1 and R 2 are the same as the corresponding symbols in the above formula (a).
  • R 5 , R 6 and R 7 are the same or different and each represents a hydrogen atom, a metal atom or a hydrocarbon group ( However, the hydrocarbon group may have at least one selected from the group consisting of a substituent, an ether bond, and an ester bond).
  • the metal atom examples include alkali metal atoms such as lithium atom, sodium atom and potassium atom; alkaline earth metal atoms such as calcium atom and magnesium atom; transition metal atoms such as iron; Among them, an alkali metal atom or an alkaline earth metal atom is preferable, an alkali metal atom is more preferable, and a sodium atom or a potassium atom is more preferable.
  • the hydrocarbon group is preferably a hydrocarbon group having 1 to 18 carbon atoms. Moreover, it is preferable that it is an alkyl group or a phenyl group. The carbon number of the alkyl group is preferably 1 to 18, more preferably 1 to 12, and still more preferably 3 to 9.
  • the substituent which the hydrocarbon group may have is as described above for A in the above formula (1), and among them, a halogen atom is preferable.
  • any of R 3 and R 4 is a hydroxyl group or a metal neutralization salt thereof as the constituent unit represented by the above formula (2). That is, it is particularly preferable that either of R 3 and R 4 is an OR b group (R b represents a hydrogen atom or a metal atom).
  • one of R 3 and R 4 represents an alkoxy group, that is, an OR a group (R a represents an alkyl group which may have a substituent), and the other is OR form which represents b group (R b represents a hydrogen atom or a metal atom); either R 3 or R 4 represents an OR b group (R b represents a hydrogen atom or a metal atom); A form in which one represents an OR c group (wherein R c represents a hydrocarbon group having 1 to 18 carbon atoms containing an ether bond and may have a substituent).
  • the proportion of the structural units (1) and (2) is preferably 0.1 to 5 mol of the structural unit (1) with respect to 1 mol of the structural unit (2). More preferably, it is 0.5 to 4 moles.
  • the average number of repeating (m) of the structural unit (1) in one molecule of the maleic acid polymer and the structural unit such that the abundance ratio of the structural units (1) and (2) falls within the above range It is preferable to set the average number of repetitions (n) of (2).
  • the number m is preferably 1 to 60
  • the number n is preferably 1 to 12, more preferably m is 1 to 48, and n is 1 to 12.
  • the maleic acid polymer preferably has an acid value (AV) of, for example, 20 mg KOH / g or more and less than 300 mg KOH / g. Thereby, more sufficient alkali solubility is expressed, and it becomes possible to obtain a cured product which is more excellent in developability. More preferably, it is 30 mg KOH / g or more, still more preferably 40 mg KOH / g or more. Further, 290 mg KOH / g or less is more preferable.
  • AV acid value
  • the above-mentioned maleic acid polymer preferably has a weight average molecular weight of 100 or more. Thereby, a cured product with higher surface hardness can be obtained. More preferably, it is 1000 or more, still more preferably 5000 or more. Moreover, it is preferable that it is 250,000 or less from a viewpoint of viscosity etc. More preferably, it is 100,000 or less, still more preferably 50,000 or less, particularly preferably 30,000 or less, and most preferably 20,000 or less.
  • the curable resin composition of the present invention preferably further contains one or more epoxy compounds, if necessary (for example, when used for applications requiring higher surface hardness, etc.). That is, the curable resin composition of the present invention preferably contains at least an alkali-soluble resin (A), a polyfunctional (meth) acrylate compound, and an epoxy compound. This makes it possible to provide a cured product having an even more sufficient surface hardness.
  • an epoxy compound means a compound containing an epoxy group.
  • the number of epoxy groups contained in one molecule of epoxy compound may be 1 or 2 or more, but is preferably 2 or more from the viewpoint of obtaining a cured product in a shorter time. That is, the epoxy compound is preferably a polyfunctional epoxy compound.
  • the epoxy compound is also particularly preferably an epoxy resin from the viewpoint of enabling the effects of the present invention to be exhibited more sufficiently.
  • the content of the epoxy compound is preferably such that the total amount of the epoxy compound is 10 to 150 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A). This can further improve the surface hardness of the cured product.
  • the amount is more preferably 20 to 100 parts by mass, still more preferably 30 to 80 parts by mass.
  • the epoxy compound preferably has a weight average molecular weight of 100 or more and 250,000 or less. By using such an epoxy compound, it is possible to more fully exhibit the function and effect of the present invention. More preferably, it is 150 or more, and from the viewpoint of viscosity, more preferably 100,000 or less, still more preferably 50,000 or less, and particularly preferably 10,000 or less.
  • the above epoxy compound is not particularly limited as long as it is a compound having an epoxy group in the molecule, but an epoxy compound having an alicyclic structure is particularly preferable.
  • the resin composition of the present invention contains at least an epoxy compound having an alicyclic structure, the surface hardness of the cured product can be further enhanced, and the light resistance of the cured product can be improved.
  • a form including at least an epoxy compound having an alicyclic structure as the above-mentioned epoxy compound is also one of the preferred forms of the present invention.
  • the epoxy compound having an alicyclic structure is a compound having an alicyclic structure and an epoxy group in the molecule, but from the viewpoint of improving surface hardness, one having no aromatic ring in the molecule is particularly preferable.
  • a group in which an alicyclic structure and an epoxy group are integrated also referred to as an alicyclic epoxy group
  • the compound to contain is also suitable as an epoxy compound which has alicyclic structure.
  • examples of compounds containing an alicyclic epoxy group include 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxylate, epsilon-caprolactone-modified-3,
  • compounds having an epoxycyclohexane group such as 4-epoxycyclohexylmethyl-3 ', 4'-epoxycyclohexanecarboxylate and bis- (3,4-epoxycyclohexyl) adipate
  • 2,2-bis (hydroxymethyl) -1 -Heterocyclic ring-containing epoxy compounds such as 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of butanol, triglycidyl isocyanurate and the like.
  • the epoxy compound having an alicyclic structure is also preferably a compound having an epoxy group directly or indirectly bonded to a saturated aliphatic cyclic hydrocarbon skeleton. More preferably, they are compounds having a glycidyl ether group directly or indirectly bonded to a saturated aliphatic cyclic hydrocarbon skeleton.
  • Such an epoxy compound is preferably a hydrogenated product of a compound having an epoxy group bonded to an aromatic ring (this is also referred to as “aromatic epoxy compound”), and more preferably a glycidyl ether bonded to an aromatic ring It is a hydrogenated product of a compound having a group (this is also referred to as "aromatic glycidyl ether compound").
  • a hydrogenated bisphenol A epoxy compound a hydrogenated bisphenol S epoxy compound, a hydrogenated bisphenol F epoxy compound, and the like are preferable. Particularly preferred are hydrogenated bisphenol A-type epoxy compounds and hydrogenated bisphenol F-type epoxy compounds.
  • epoxy compound one or more other epoxy compounds can be used together with or instead of the above-described epoxy compound having an alicyclic structure.
  • 50% by mass or more of the epoxy compound having an alicyclic structure is used in 100% by mass of the total amount of epoxy compounds used in the resin composition of the present invention. More preferably, it is 70 mass% or more, More preferably, it is 90 mass% or more.
  • the curable resin composition of the present invention contains a bifunctional or higher polyfunctional (meth) acrylate compound.
  • the bifunctional or higher polyfunctional (meth) acrylate compound is a compound having two or more (meth) acryloyl groups in one molecule, and the presence of such a compound makes the resin composition photosensitive. And it becomes the thing excellent in hardenability and it becomes possible to obtain a hardened film of high hardness.
  • the (meth) acryloyl group means a methacryloyl group and / or an acryloyl group, but in the present invention, an acryloyl group is preferable from the viewpoint of being more excellent in reactivity. That is, the above-mentioned polyfunctional (meth) acrylate compound is particularly preferably a polyfunctional acrylate compound having two or more acryloyl groups.
  • a functional number of the said polyfunctional (meth) acrylate compound it is three or more.
  • the photosensitivity and the curability can be further enhanced, and the hardness and the transparency of the cured product can be further enhanced.
  • a form in which the above-mentioned polyfunctional (meth) acrylate compound is a trifunctional or higher polyfunctional (meth) acrylate compound is one of the preferable forms of the present invention.
  • the functionality is more preferably 4 or more, still more preferably 5 or more.
  • the polyfunctional (meth) acrylate compound is preferably a trifunctional or higher polyfunctional (meth) acrylate compound and / or a polyfunctional (meth) acrylate compound having a fluorene skeleton.
  • the molecular weight of the said polyfunctional (meth) acrylate compound is not specifically limited, From a handling viewpoint, 2000 or less is suitable, for example. More preferably, it is 1000 or less. Moreover, 100 or more is suitable.
  • the content ratio of the polyfunctional (meth) acrylate compound is 200 parts by mass with respect to 100 parts by mass in total of the alkali-soluble resin (A) and the maleic acid polymer contained as needed. It is preferable that it is less than part. Within this range, a cured product (cured film) which is more excellent in curability can be obtained. More preferably, it is 190 parts by mass or less. Among them, from the viewpoint of improving adhesion, the amount is preferably 180 parts by mass or less, more preferably 170 parts by mass or less, and still more preferably 160 parts by mass or less.
  • the electrical properties it is preferably 120 parts by mass or less, more preferably 110 parts by mass or less, still more preferably 100 parts by mass or less, still more preferably 90 parts by mass or less, particularly preferably 80 parts by mass
  • the amount is preferably at most 70 parts by mass, most preferably at most parts.
  • it is preferable that it is 20 mass parts or more from a viewpoint of improving a developability more. More preferably, it is 25 parts by mass or more.
  • the curable resin composition of the present invention may further optionally contain a polymerizable compound (also referred to as another polymerizable compound) other than the above-described polyfunctional (meth) acrylate compound and epoxy compound.
  • a polymerizable compound also referred to as another polymerizable compound
  • Such polymerizable compounds may be used alone or in combination of two or more.
  • a polymerizable compound is also referred to as a polymerizable monomer, and is a polymerizable unsaturated bond that can be polymerized by irradiation of active energy rays such as free radicals, electromagnetic waves (eg, infrared rays, ultraviolet rays, X-rays, etc.) and electron beams.
  • a polymerizable unsaturated group (Also referred to as a polymerizable unsaturated group); a cationically polymerizable group; a compound having a polymerizable group such as (except for the above-mentioned polyfunctional (meth) acrylate compound and epoxy compound).
  • the former is a compound containing a polymerizable unsaturated bond, and in particular, a radically polymerizable compound (radically polymerizable monomer) is preferable.
  • the polymerizable compound (preferably a radically polymerizable compound) is a monofunctional compound having one polymerizable group in its molecule (also referred to as a monofunctional polymerizable compound) and a polyfunctional compound having two or more It can also be classified as a polyfunctional polymerizable compound (except for those corresponding to the above-mentioned polyfunctional (meth) acrylate compounds), and one or more of these can be used.
  • the molecular weight of the polymerizable compound is not particularly limited, but from the viewpoint of handling, for example, 2000 or less is preferable.
  • the monofunctional polymerizable compound is not particularly limited, and, for example, (meth) acrylic acid ester monomers; (meth) acrylamides; unsaturated monocarboxylic acids; unsaturated groups and Unsaturated monocarboxylic acids whose chain is extended between carboxyl groups; aromatic vinyl monomers; N-substituted maleimide monomers; conjugated dienes; vinyl esters; vinyl ethers; N-vinyl compounds; Saturated isocyanates etc. are mentioned.
  • (meth) acrylic acid ester type monomers are preferable, in other words, monofunctional (meth) acrylate compounds are preferable.
  • Examples of the monofunctional (meth) acrylate compound include monofunctional (meth) acrylate compounds having an aliphatic hydrocarbon group and monofunctional (meth) acrylate compounds having an aromatic ring (aromatic hydrocarbon group).
  • the former is preferable, and in particular, a compound having one (meth) acryloyl group and one aliphatic hydrocarbon group having 5 to 24 carbon atoms in one molecule is preferable.
  • Specific examples of aliphatic hydrocarbon groups include aliphatic saturated hydrocarbon groups (alkyl groups) and aliphatic unsaturated hydrocarbon groups (for example, alkenyl groups).
  • an aliphatic saturated hydrocarbon group is preferable because a cured product which is further excellent in adhesion and the like can be obtained.
  • the carbon number of the aliphatic hydrocarbon group is preferably 5 to 24. By this, the surface hardness of the cured product becomes more sufficient, and the compatibility with other contained components becomes more excellent.
  • the carbon number is preferably 8 or more. Moreover, Preferably it is 22 or less, More preferably, it is 20 or less.
  • the monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group is preferably, for example, n-amyl (meth) acrylate, s-amyl (meth) acrylate, t-amyl (meth) acrylate, n-hexyl (meth) ) Acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, dodecyl (meth) acrylate (lauryl (meth) acrylate) ), Tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, heptadecyl (
  • a polyfunctional polymerizable compound for example, in addition to the above-mentioned unsaturated polyvalent carboxylic acids and unsaturated acid anhydrides, JP-A-2013-227485 [0097] to [0098] Vinyl ether group-containing (meth) acrylate compounds; polyfunctional allyl ether compounds; allyl group-containing (meth) acrylic esters; polyfunctional (meth) acryloyl group-containing isocyanurates; polyfunctional Also included are allyl group-containing isocyanurates; polyfunctional urethane (meth) acrylates; polyfunctional aromatic vinyls; and the like.
  • the content rate will be the solid content of a resin composition
  • the total amount is preferably 3 to 30% by mass in 100% by mass. Thereby, the transparency of the cured product can be further improved, and the adhesion and electrical characteristics can be further improved. More preferably, it is 4% by mass or more, further preferably 5% by mass or more, and more preferably 25% by mass or less, further preferably 20% by mass or less.
  • the curable resin composition of the present invention contains a monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group having 5 to 24 carbon atoms in addition to the polyfunctional (meth) acrylate compound, the crosslink density is As the adhesion is further reduced and the adhesion is further improved, the effects of the present invention will be more significantly exhibited.
  • the content of the other polymerizable monomer other than the monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group having 5 to 24 carbon atoms is, for example, 100% by mass of the total solid content of the curable resin composition. And 10% by mass or less. More preferably, it is 5% by mass or less, still more preferably 1% by mass or less.
  • the curable resin composition of the present invention preferably also contains a photopolymerization initiator. This makes it possible to further improve the sensitivity and the curability of the resin composition.
  • the form in which the above-mentioned curable resin composition further contains a photopolymerization initiator is one of the preferable forms of the present invention.
  • the curable resin composition of the present invention is preferably a photosensitive resin composition.
  • the above-mentioned photopolymerization initiator is preferably a radical polymerizable photopolymerization initiator.
  • a radically polymerizable photopolymerization initiator is one that generates a polymerization initiating radical by irradiation of an active energy ray such as an electromagnetic wave or an electron beam, and one or two or more kinds commonly used can be used. .
  • photopolymerization initiator examples include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one (“IRGACURE 907”, manufactured by BASF), 2-benzyl -2-Dimethylamino-1- (4-morpholinophenyl) -butanone-1 (“IRGACURE 369”, manufactured by BASF Corp.), 2-dimethylamino-2- (4-methyl-benzyl) -1- (4-morpho) Amino ketone compounds such as phosphorus-4-yl-phenyl) -butan-1-one (“IRGACURE379”, manufactured by BASF); 2,2-dimethoxy-1,2-diphenylethan-1-one (“IRGACURE 651”, BASF Corporation), phenylglyoxylic acid methyl ester ("DAROCUR MBF”, BASF Corporation) Benzyl ketal compounds of the formula: 1-hydroxy-cyclohexyl-phenyl-ketone (“IRGACURE 184”, manufactured by
  • the photopolymerization initiators it is particularly preferable to use at least an aminoketone compound (also referred to as an aminoketone polymerization initiator). That is, it is preferable that the said curable resin composition contains an aminoketone type polymerization initiator further. Thereby, the hardness and the developability become more excellent.
  • an aminoketone compound also referred to as a hydroketone polymerization initiator
  • a benzyl ketal compound also referred to as a benzyl ketal polymerization initiator
  • the content of the photopolymerization initiator may be appropriately set according to the purpose, application, etc., and is not particularly limited, but it is 2 parts by mass or more with respect to 100 parts by mass of the total solid content of the curable resin composition. Is preferred. This makes it possible to obtain a cured product which is more excellent in adhesion, and peeling is sufficiently suppressed even after high temperature exposure. More preferably, it is 5 parts by mass or more, still more preferably 7 parts by mass or more. Further, in consideration of the balance between the influence of the decomposition product of the photopolymerization initiator, the economy and the like, the content is preferably 35 parts by mass or less. More preferably, it is 25 parts by mass or less.
  • the total amount of the polymerization initiator ie, aminoketone-based polymerization initiator and other polymerization initiators
  • the total amount of 100% by mass of the aminoketone-based polymerization initiator is preferably 20% by mass or more. More preferably, it is 30% by mass or more, still more preferably 50% by mass or more, and particularly preferably 55% by mass or more.
  • photosensitizers and photoradical polymerization accelerators that may be used in combination with the above-mentioned photopolymerization initiators include, for example, dye-based compounds exemplified in JP-A-2013-227485 [0088]; dialkylaminobenzene-based compounds Mercaptan hydrogen donors, etc. may be mentioned.
  • the content (total amount) of the photosensitizer and / or the radical photopolymerization accelerator may be appropriately set according to the purpose and application, and is not particularly limited, but the curability, the influence of the decomposition product and the economy From the viewpoint of balance of properties, the content is preferably 0.001 to 20 parts by mass with respect to 100 parts by mass of the total solid content of the curable resin composition of the present invention. More preferably, it is 0.01 to 15 parts by mass, further preferably 0.05 to 10 parts by mass.
  • the curable resin composition of the present invention preferably also contains a coupling agent.
  • the coupling agent has the property of binding to the oxidized surface of the inorganic substance by hydrolysis reaction or condensation reaction, and by using this property, for example, adhesion to a substrate on which ITO or the like is deposited It is possible to make the sex more fully exhibited.
  • a form in which the above-mentioned curable resin composition further includes a coupling agent is also one of the preferred forms of the present invention.
  • a coupling agent having a group such as a group (wherein R 8 represents a hydrogen atom (H) or any group) is preferred.
  • R 8 represents a hydrogen atom (H) or any group
  • those having a vinyl group, a (meth) acryloyl group and / or an epoxy group are preferable. More preferably, it is a (meth) acryloyl group.
  • those having an amino group are suitable.
  • the curable resin composition of the present invention contains at least an amino group-containing coupling agent, it is possible to give a cured product which can stably exhibit better adhesion even after exposure to a high temperature environment.
  • the cured product has an even higher surface hardness and is particularly excellent in adhesion to tempered glass.
  • a form in which the above-mentioned coupling agent contains an amino group-containing coupling agent is also one of the preferred forms of the present invention.
  • the above-mentioned amino group-containing coupling agent is a coupling agent containing one or more amino groups in the molecule.
  • the amino group may be any of a primary amino group (-NH 2 ), a secondary amino group (-N (H) R 9 ), and a tertiary amino group (-NR 10 R 11 ) (
  • R 9 , R 10 and R 11 are the same or different and each represent any group / atom other than a hydrogen atom).
  • those having at least one selected from the group consisting of a primary amino group (—NH 2 ) and a secondary amino group are preferable, and those having at least a primary amino group are more preferable.
  • the amino group-containing coupling agent also preferably contains silicon, zirconia, titanium and / or aluminum as a central metal. More preferred is one having silicon as a central metal, and even more preferred is a silane coupling agent containing an amino group (also referred to as an amino group-containing silane coupling agent).
  • a silane coupling agent containing an amino group also referred to as an amino group-containing silane coupling agent.
  • a coupling agent which has metals other than a silicon as a center metal a zirco aluminate type coupling agent, a titanate type coupling agent, etc. are mentioned, for example.
  • the above-mentioned coupling agent also preferably contains, for example, silicon, zirconia, titanium and / or aluminum as a central metal. Among them, one having silicon as a central metal is preferable, and a silane coupling agent is more preferable. By using a silane coupling agent, the adhesion and surface hardness of the cured product can be made more sufficient.
  • OR 12 represents a hydrolyzable group, R 12 is preferably a hydrocarbon group, and R 13 represents a hydrocarbon group, and n is preferably 0, 1 or 2.
  • a silane coupling agent having a vinyl group, a (meth) acryloyl group and / or an epoxy group whereby there is no time-dependent change in appearance such as discoloration, coloring or cracks even after high temperature exposure, It becomes possible to obtain a cured product having more sufficient surface hardness and adhesion.
  • silane coupling agent having a vinyl group examples include vinyltrimethoxysilane and vinyltriethoxysilane.
  • silane coupling agent having a (meth) acryloyl group examples include 3- (meth) acryloxypropyltrimethoxysilane, 3- (meth) acryloxypropylmethyldimethoxysilane, 3- (meth) acryloxypropyltri Examples thereof include methoxysilane, 3- (meth) acryloxypropylmethyldimethoxysilane, 3- (meth) acryloxypropyltriethoxysilane and the like.
  • silane coupling agent having an epoxy group examples include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3- Examples thereof include glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane and the like.
  • silane coupling agent having a mercapto group examples include 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane and the like.
  • 3-isocyanate propyl triethoxysilane etc. are mentioned, for example,
  • the silane coupling which has -N (R ⁇ 8 >)-C ( O)-group
  • the agent includes, for example, tris- (trimethoxysilylpropyl) isocyanurate.
  • the above-mentioned silane coupling agents it is particularly preferable to use a silane coupling agent having a (meth) acryloyl group (also referred to as a (meth) acryloyl group-containing silane coupling agent), whereby the storage stability of the resin composition is obtained. Is better. In addition, the adhesion will be further improved.
  • the above-mentioned curable resin composition contains, as a coupling agent, a (meth) acryloyl group-containing silane coupling agent, and an amino group. It is preferable to include a containing coupling agent.
  • the form in which the above-mentioned coupling agent contains a (meth) acryloyl group-containing silane coupling agent and an amino group-containing silane coupling agent is one of the preferable forms of the present invention.
  • a coupling agent which has metals other than a silicon as a center metal among the said coupling agents a zirco aluminate type coupling agent, a titanate type coupling agent, etc. are mentioned, for example.
  • the content (total content) of the coupling agent is preferably 3% by mass or more in 100% by mass of the total solid content of the curable resin composition.
  • 3% by mass or more it is possible to have sufficient adhesion and surface hardness even after high temperature exposure. More preferably, it is 4 mass% or more, More preferably, it is 5 mass% or more.
  • the content of the amino group-containing coupling agent is 1 to 100% by mass with respect to 100% by mass of the total content of the coupling agent. Is preferred. This further improves the storage stability of the resin composition and the adhesion of the cured product. Further, from the viewpoint of improving the transparency of the cured product, it is more preferably 3 to 90% by mass, still more preferably 5 to 50% by mass, and particularly preferably 8 to 20% by mass.
  • amino group-containing coupling agent When an amino group-containing coupling agent and a (meth) acryloyl group-containing coupling agent are used in combination, their mass ratio (amino group-containing coupling agent / (meth) acryloyl group-containing coupling agent) is 3 to It is preferably 90/10 to 97. More preferably, it is 5 to 50/50 to 95, more preferably 8 to 20/80 to 92.
  • the curable resin composition of the present invention may also contain one or more fluorine-based additives (also referred to as fluorine additives) from the viewpoint of further improving the curability.
  • the fluorine-based additive also has a function as a leveling agent.
  • the fluorine-based additive is a compound having a fluorine atom in the structure, and, for example, a compound generally used as a fluorine-based surfactant or a fluorine-based surface modifier can be used.
  • the fluorine-based additive is preferably soluble in various organic solvents (eg, ether-based solvents, ester-based solvents, ketone-based solvents, alcohol-based solvents, etc.) from the viewpoint that components are not separated in the curable resin composition. More preferably is used. Specifically, for example, those having an HLB value (hydrophilic-lipophilic balance) in the range of 0 to 16 are preferable. The HLB value is more preferably 1 to 13. The HLB value can be determined, for example, by the Griffin method or the Davis method.
  • the above-mentioned fluorine-based additive further contains 0.01 to 80% by mass of fluorine in 100% by mass of the total amount of the fluorine-based additive.
  • the fluorine content can be quantified, for example, by ion chromatography.
  • nonionic and anionic ones are preferable from the viewpoint of dispersibility with the resin.
  • fluorine-based additive examples include, for example, perfluorobutane sulfonate (Megaface F-114), perfluoroalkyl group-containing carboxylate (Megaface F-410), perfluoroalkyl ethylene oxide adduct ( Megafuck F-444, EXP TF-2066), perfluoroalkyl group-containing phosphate ester (Megafuck EXP TF-2148), perfluoroalkyl group-containing phosphoric acid ester neutralized amine (Megafuck EXP TF) -2149), fluorine-containing group / hydrophilic group-containing oligomer (Megaface F-430, EXP / TF-1540), fluorine-containing group / lipophilic group-containing oligomer (Megaface F-552, F-554, F-558) , F-561, R-41), fluorine-containing groups, hydrophilic groups, lipophilic groups, Gomer (Megafuck F-114
  • the content of the fluorine-based additive may be appropriately set according to the purpose, application, etc., and is not particularly limited, but 0.05 to 10 parts by mass with respect to 100 parts by mass of the total solid content of the curable resin composition. Is preferred.
  • the amount is more preferably 0.1 parts by mass or more, more preferably 5 parts by mass or less, still more preferably 4 parts by mass or less, and particularly preferably 3 parts by mass or less.
  • the curable resin composition of the present invention preferably also contains a solvent.
  • the solvent is preferably used as a diluent or the like. That is, specifically, the viscosity is reduced to improve the handleability; the coating film is formed by drying; the dispersion medium of the coloring material; and the like, which is suitably used for the curing resin composition, etc. It is a low viscosity organic solvent capable of dissolving or dispersing each component of
  • one or two or more normally used solvents can be used, and they may be appropriately selected according to the purpose and application, and are not particularly limited.
  • Glycol monoethers such as propylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, 3-methoxybutyl acetate, etc.
  • the amount of the solvent used may be appropriately set according to the purpose and application, and is not particularly limited, but 10 to 90% by mass is contained in 100% by mass of the total of the curable resin composition of the present invention Is preferred. More preferably, it is 20 to 80% by mass, particularly preferably 40 to 80% by mass, and most preferably 60 to 80% by mass.
  • the above-mentioned curable resin composition is further, for example, coloring material (also referred to as coloring agent); dispersing agent; heat resistance improver; leveling agent; developing aid; filler; Thermosetting resins such as phenolic resins and polyvinylphenols; Curing aids such as multifunctional thiol compounds; Plasticizers; Polymerization inhibitors; UV absorbers; Antioxidants; Matting agents; Antifoaming agents; Antistatic agents; Slips Surface modifiers, thixotropic agents, thixotropic aids, quinone diazide compounds, polyhydric phenol compounds, acid generators, etc. may be contained alone or in combination of two or more. For example, when using the said curable resin composition for a color filter use, it is preferable to contain a coloring material.
  • coloring material also referred to as coloring agent
  • dispersing agent such as phenolic resins and polyvinylphenols
  • Curing aids such as multifunctional thiol compounds
  • Plasticizers Polymer
  • the curable resin composition of the present invention preferably contains as little inorganic particles as possible, such as silica particles.
  • the content of the inorganic fine particles is preferably 3% by mass or less in 100% by mass of the total solid content of the curable resin composition. More preferably, it is 1% by mass or less, still more preferably 0% by mass, that is, substantially free of inorganic fine particles.
  • ⁇ Method of producing curable resin composition It does not specifically limit as a manufacturing method of the curable resin composition of this invention, For example, it can prepare by mixing and dispersing the above-mentioned component using various mixers and dispersers.
  • the dispersing step and the mixing step are not particularly limited, and may be performed by a usual method. In addition, it may further include other steps normally performed.
  • the said curable resin composition contains a color material, it is suitable to manufacture through the dispersion
  • the curable resin composition of the present invention can form a cured film by irradiating (exposing) active energy rays. Specifically, for example, the curable resin composition is applied onto a substrate (also referred to as a base material) and dried, and a cured film is formed by irradiating (exposing) an active energy beam on the coated surface. Is preferred. Thus, the cured film formed of the said curable resin composition is also one of this invention. Further, since the above curable resin composition is suitably used as a resist material, a form in which a cured film formed of the above curable resin composition is a cured resist film is also one of preferred embodiments of the present invention. It is one.
  • the cured film preferably has, for example, a resistance value reduction time of 100 hours or more in the ion migration test.
  • the resistance value reduction time is more preferably 150 hours or more, still more preferably 200 hours or more, and particularly preferably 250 hours or more.
  • An ion migration test can be performed by the method as described in the Example mentioned later.
  • a display device member having a cured film with good electrical characteristics for example, high definition can be achieved when a display device screen having a capacitive touch panel is touch-input.
  • a capacitive touch panel when the user's finger contacts the window of the touch panel, a capacitance is formed between the finger and the (transparent) electrode of the touch panel, and the position touched by the change in capacitance accompanying this To detect Therefore, the performance of the display device can be improved by improving the electrical characteristics of various portions in which the cured film is formed.
  • the substrate on which the curable resin composition is applied (also referred to as a substrate) is not particularly limited.
  • transparent glass substrates such as white plate glass, blue plate glass, silica coated blue plate glass, etc .; polyethylene terephthalate (PET), polyester , Sheets or films made of thermoplastic resins such as polycarbonate, polyolefin, polysulfone, ring-opened polymers of cyclic olefins and hydrogenated products thereof; sheets or films made of thermosetting resins such as epoxy resin, unsaturated polyester resin; aluminum Metal substrate such as plate, copper plate, nickel plate, stainless steel plate; ceramic substrate; semiconductor substrate having photoelectric conversion element; member composed of various materials such as glass substrate (color filter for LCD) provided with color material layer on the surface; Etc.
  • a glass substrate or a plastic substrate a sheet or film made of a heat resistant resin is preferable.
  • the substrate is preferably a transparent substrate.
  • the substrate may be subjected to corona discharge treatment, ozone treatment, chemical treatment with a silane coupling agent, etc., if necessary, or an inorganic material such as a gas barrier layer or protective film on both sides or one side of the substrate. You may form the coating film of a component or an organic component.
  • electrodes such as ITO
  • the cured film of the present invention is excellent not only in adhesion to the substrate but also in adhesion to an electrode such as an ITO film.
  • the coating film may be dried after being applied to the substrate using, for example, a hot plate, an IR oven, a convection oven, or the like.
  • the drying conditions are appropriately selected according to the boiling point of the solvent component contained, the kind of the curing component, the film thickness, the performance of the dryer, etc., but the temperature is usually 50 to 150 ° C. for 10 seconds to 300 seconds. Is preferred.
  • a lamp light source such as a xenon lamp, a halogen lamp, a tungsten lamp, a high pressure mercury lamp, an ultra high pressure mercury lamp, a metal halide lamp, a medium pressure mercury lamp, a low pressure mercury lamp, a carbon arc, a fluorescent lamp, an argon ion laser
  • Laser light sources such as YAG laser, excimer laser, nitrogen laser, helium cadmium laser, semiconductor laser, etc. are used.
  • a proximity method, a mirror projection method, a stepper method may be mentioned, but a proximity method is preferably used.
  • the active energy ray may be irradiated through a predetermined mask pattern.
  • the exposed portion is cured, and the cured portion is insolubilized or poorly dissolved in the developer.
  • a process of developing with a developer to remove the unexposed area and form a pattern (also referred to as a development process) may be performed. Thereby, a patterned cured film can be obtained.
  • the development processing in the development step can be carried out usually at a development temperature of 10 to 50 ° C. by a method such as immersion development, spray development, brush development, ultrasonic development and the like.
  • a development temperature 10 to 50 ° C.
  • the developer is not particularly limited as long as it dissolves the curable resin composition of the present invention, but an organic solvent or an alkaline aqueous solution is usually used, and a mixture of these may be used.
  • an organic solvent suitable as a developing solution an ether solvent, alcohol solvent, etc. are mentioned, for example.
  • dialkyl ethers ethylene glycol monoalkyl ethers, ethylene glycol dialkyl ethers, diethylene glycol dialkyl ethers, triethylene glycol dialkyl ethers, alkylphenyl ethers, aralkyl phenyl ethers, diaromatic ethers And isopropanol, benzyl alcohol and the like.
  • the alkaline aqueous solution may contain, if necessary, a surfactant, an organic solvent, a buffer, a dye, a pigment and the like in addition to the alkaline agent.
  • a surfactant an organic solvent
  • examples of the organic solvent in this case include organic solvents suitable as the above-described developer.
  • an alkali agent 1 type, or 2 or more types, such as an inorganic alkali agent which was illustrated by Unexamined-Japanese-Patent No. 2013-227485 [0164]; amines; etc.
  • surfactant For example, one or more of nonionic surfactants, anionic surfactants, amphoteric surfactants and the like as exemplified in JP-A-2013-227485 [0165] can be used.
  • a post-curing step (also referred to as post-baking or post-treatment step) may be performed.
  • the post-curing step includes, for example, a step of exposing with a light amount of, for example, 0.5 to 5 J / cm 2 using a light source such as a high pressure mercury lamp, and a post-heating step (also referred to as a heat treatment step). .
  • a post-heating step also referred to as a heat treatment step.
  • the latter is preferably the heat treatment step, and the temperature at that time is preferably 60 ° C. or higher.
  • the temperature at that time is preferably 60 ° C. or higher.
  • the reactive compound is decomposed, and the effects of the present invention can be exhibited more sufficiently.
  • a form in which the cured film is heat-treated at a temperature of 60 ° C. or higher is also one of the preferred forms of the present invention.
  • the temperature of the heat treatment is more preferably 80 ° C. or more, and preferably 300 ° C. or less.
  • the heat treatment time is not particularly limited, but for example, 10 seconds to 300 minutes is preferable.
  • the curable resin composition of the present invention provides a cured product (cured film) having extremely high surface hardness, sufficient adhesion, and high transparency.
  • the curable resin composition of the present invention contains a predetermined maleic acid-based polymer, it can give a cured product with good electrical properties, and when it contains an epoxy compound, a cured product having a higher surface hardness. Can be given. Therefore, the cured product (cured film) formed from such a curable resin composition is, for example, ink, printing, as well as components of various display devices such as a liquid crystal display device, a solid-state imaging device, and a touch panel display device.
  • the embodiment in which the curable resin composition is a curable resin composition for forming a protective film or an insulating film
  • the embodiment in which the cured film is a protective film or an insulating film, and the cured film is a cured film for a touch panel The form which is is also included in the preferred form of the present invention.
  • a cured film formed of the above curable resin composition, a member for a display device having the cured film, and a display device having the cured film are included in the present invention.
  • the member for a display device and the display device of the present invention have the above-described cured film, but may further include one or more other component members and the like.
  • the cured film formed of the curable resin composition stably has excellent adhesion to a substrate and the like, has high hardness, and also has high transparency. Therefore, it is very useful as a protective film or an insulating film in various display devices.
  • a display apparatus For example, a liquid crystal display device, a solid-state image sensor, a touch-panel-type display apparatus etc. are suitable.
  • a capacitive type is preferable as the touch panel type display device.
  • the member for display devices may be a film-like single layer or multilayer member composed of the cured film, or a member in which another layer is combined with the single layer or multilayer member. It may be a member (for example, a color filter or the like) that includes the above-mentioned cured film.
  • the curable resin composition of the present invention is configured as described above, it can provide a cured product having sufficient adhesion with extremely high surface hardness and high transparency. Therefore, a member for a display device and a display device having a cured film formed of such a curable resin composition are very useful in the optical field and the electric and electronic fields.
  • Acid value (AV) 1.5 g of the resin solution is precisely weighed and dissolved in a mixed solvent of 90 g of acetone and 10 g of water, and a 0.1 N KOH aqueous solution is used as a titration solution to make an automatic titrator (trade name "COM-555, manufactured by Hiranuma Sangyo Co., Ltd.
  • the acid value of the resin solution was measured, and the acid value per 1 g of solid content was determined from the acid value of the solution and the solid content of the solution.
  • Pencil hardness test (hardness evaluation) The tests were conducted according to JIS-K5600-5-4 (1999), but all the loads were carried out with 500 g of JIS-K5400 (1990) of the old JIS version, and the hardest pencil which did not produce a scar was used as the hardness It was the value of (surface hardness). The hardness decreases in the order of 3H>2H>H>F>HB>B>2B>3B> 4B.
  • (1-3) Film Color Evaluation Test The color of the coated film (cured film with a thickness of 1.5 ⁇ m) obtained above was visually evaluated. Specifically, the following criteria were evaluated. ⁇ : The cured film is colorless and transparent. ⁇ : The cured film is pale white. X: The cured film is cloudy.
  • the coating film (cured film with a thickness of 1.5 ⁇ m) obtained above is set in a machine in the direction in which UV strikes from the glass surface using a xenon weather meter (manufactured by X75SC Suga Test Instruments) 60 W / m 2 (300 to 400 nm accumulated light amount), BPT 63 ° C., 50% RH irradiation for 30 h, the test is conducted according to JIS-K 5400-8.5 (1990), and the above-mentioned (1) Evaluation was performed in the same manner as the eye test (adhesion evaluation) criteria.
  • the obtained resin composition is applied to a glass substrate by spin coating, heat-treated (80 ° C. for 3 minutes), and then through a photomask provided with a 50 ⁇ m line and space opening at a distance of 100 ⁇ m from the applied film.
  • TME-150 RNS trade name "TME-150 RNS” manufactured by TOPCON
  • the coated film developed through the photomask as described above was evaluated using a surface roughness meter (trade name "VertScan 2.0" manufactured by Ryoka System Co., Ltd.) according to the following criteria.
  • Unexposed area and exposed area are flowing cleanly and without residue.
  • Fair some residues can be confirmed in the unexposed area.
  • X Many residues can be confirmed in the unexposed area.
  • the obtained resin composition is applied to a strengthened glass (Dragon Trail, manufactured by Asahi Glass Co., Ltd.) by a spin coating method and heat-treated (80 ° C. for 3 minutes) to obtain 2.0 kW of super Exposure was performed at a dose of 60 mJ / cm 2 (365 nm illuminance conversion) using a UV aligner (trade name "TME-150 RNS” manufactured by TOPCON, Inc.) equipped with a high pressure mercury lamp, and heat treatment (230 ° C for 30 minutes) was performed. .
  • the obtained coated film was evaluated (cross-cut test) after PCT (Pressure Cooker Test) for 3 hours under a water vapor pressure condition of 120 ° C.
  • Resin solution A (No. A-1 to A-13) was synthesized as the alkali-soluble resin (A) contained in the resin composition.
  • Synthesis Example 1 (Synthesis of A-1) 456 parts of propylene glycol monomethyl ether (PGME) is charged into a separable flask equipped with a cooling pipe as a reaction tank, heated to 90 ° C. under a nitrogen atmosphere, and then 30 parts of benzylmaleimide (BzMI) as a dropping system 1 and methacrylic acid 180 parts of (MAA), 90 parts of cyclohexyl acrylate (CHA), 30 parts of PGME, 6 parts of Perbutyl O (trade name, manufactured by NOF Corporation), 9 parts of n-dodecyl mercaptan (n-DM) as dropping system 2, 71 parts of PGME Each was continuously supplied over 3 hours.
  • PGME propylene glycol monomethyl ether
  • Synthesis example 2 (synthesis of A-2) In a separable flask with cooling tube as a reaction vessel, 185 parts of propylene glycol monomethyl ether acetate (PGMEA) and 185 parts of PGME are charged and heated to 90 ° C. under a nitrogen atmosphere, then 25 parts of BzMI and 143 parts of MAA as dropping system 1 Then, 83 parts of CHA, 13 parts of PGMEA, 13 parts of PGME, 5 parts of perbutyl O, 11 parts of n-DM as dropping system 2, 34 parts of PGMEA and 34 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C.
  • PGMEA propylene glycol monomethyl ether acetate
  • Synthesis example 3 (synthesis of A-3) 90 parts of PGMEA and 90 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, heated to 90 ° C. under a nitrogen atmosphere, and then 60 parts of MAA, 76 parts of CHA, 2.7 parts of Perbutyl O as dropping system 1.
  • a dripping system 2 5.7 parts of n-DM, 37 parts of PGMEA and 37 parts of PGME were continuously supplied as a dropping system 2 over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
  • Synthesis Example 4 (Synthesis of A-4) 382 parts of PGMEA and 95 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, then 12 parts of BzMI as a dropping system 1, 74 parts of MAA, 170 parts of CHA, 2 45 parts of hydroxyethyl acrylate (HEA), 10 parts of PGMEA, 2 parts of PGME, 6 parts of perbutyl O, 12 parts of n-DM as a dropping system 2, 54 parts of PGMEA and 14 parts of PGME are continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C.
  • Synthesis example 5 (synthesis of A-5) In a separable flask equipped with a cooling pipe as a reaction vessel, 460 parts of PGME is charged, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, then 30 parts BzMI, 249 parts MAA as a dropping system 1, 21 parts CHA, 30 parts PGME, 6 parts perbutyl O As a dripping system 2, 13 parts of n-DM and 67 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
  • Synthesis Example 6 (Synthesis of A-6) As a reaction vessel, 921 parts of PGMEA is charged in a separable flask equipped with a cooling pipe, heated to 90 ° C. under a nitrogen atmosphere, and then, as a dropping system 1, dimethyl-2,2 '-[oxybis (methylene)] bis-2 -102 parts of propenoate (MD), 182 parts of MAA, 175 parts of benzyl methacrylate (BzMA), 51 parts of methyl methacrylate (MMA), 10.2 parts of perbutyl O, 16.8 parts of n-DM as dropping system 2 and 44 parts of PGMEA Was continuously supplied over 150 minutes each.
  • MD dimethyl-2,2 '-[oxybis (methylene)] bis-2 -102 parts of propenoate
  • MAA dimethyl-2,2 '-[oxybis (methylene)] bis-2 -102 parts of propenoate
  • BzMA benzyl methacrylate
  • MMA methyl methacryl
  • Synthesis Example 7 (Synthesis of A-7) After charging 921 parts of PGMEA in a separable flask with a condenser as a reaction vessel and raising the temperature to 90 ° C. under a nitrogen atmosphere, 102 parts of methyl ⁇ -allyloxymethyl acrylate (AMA) and 182 parts of MAA as dropping system 1 175 parts of BzMA, 51 parts of MMA, 10.2 parts of Perbutyl O, 16.8 parts of n-DM as the dropping system 2 and 44 parts of PGMEA were continuously supplied over 150 minutes. Thereafter, the temperature was raised to 110 ° C., and polymerization was continued for 3 hours.
  • AMA methyl ⁇ -allyloxymethyl acrylate
  • Synthesis Example 8 (synthesis of A-8) 362 parts of PGMEA and 91 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, and then 30 parts of BzMI, 60 parts of MAA, 210 parts of CHA, 24 parts of PGMEA, 24 parts of PGMEA as a dropping system 1 6 parts of Perbutyl O, 6 parts of n-DM as dropping system 2, 59 parts of PGMEA and 15 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
  • Synthesis Example 9 (synthesis of A-9) 154 parts of PGMEA and 38 parts of PGME are charged in a separable flask with a cooling pipe as a reaction tank and heated to 90 ° C. in a nitrogen atmosphere, and then 51 parts of BzMI, 34 parts of MAA as an dripping system 1, 85 parts of CHA, 41 parts of PGMEA, PGME10 3.4 parts of Perbutyl O, 7.3 parts of n-DM as the dropping system 2, 58 parts of PGMEA and 15 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
  • Synthesis Examples 10 to 13 Synthesis of A-10 to A-13 Similar to Synthesis Example 1 except that the types of monomers constituting the base polymer, the blending ratio thereof, and the blending ratio of GMA to be added were changed as shown in Table 1 and that the solvent was changed to PGMEA alone.
  • Resin solutions A-10 to A-13 were obtained by the following procedure. Various physical properties of each of the obtained resin solutions were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
  • Table 1 shows the details of the resin solutions A-1 to A-13.
  • the numerical value of each monomer which comprises the base polymer in Table 1 described the mixture ratio (mass%) of each monomer when this monomer total amount is 100 mass%.
  • the numerical value of GMA added to the base polymer is added to the carboxylic acid component of a monomer having an acid group and a polymerizable double bond (in Synthesis Examples 1 to 13, corresponding to MAA or AA).
  • MAA is 60% by mass in the base polymer (100% by mass)
  • 696 mmol of GMA is added to 60% by mass (2091 mmol) of MAA
  • the blending ratio of the GMA was defined as "20".
  • Preparation of resin composition and evaluation test of coating film Preparation Example 1 (Resin Composition a-1) In solid content, 25 parts of resin solution A-10, 35 parts of dipentaerythritol hexaacrylate (DPHA), 10 parts of isobornyl acrylate (IB-XA), 20 parts of SMA 17352 as a maleic acid polymer, coupling 10 parts of KBM 503 as an agent, 20 parts of IRGACURE 907 as a photopolymerization initiator, 0.2 parts of F-554 as a fluorine additive, 0.5 parts of Ange W-400 as a polymerization inhibitor, and a dilution solvent (PGMEA) The mixture was added to a solid content concentration of 25% and stirred to obtain a resin composition a-1. The physical properties of the coated film (cured film) were evaluated for the obtained resin composition a-1 according to the above-described evaluation method. The results are shown in Table 2.
  • Preparation Examples 2 to 8 Resin compositions a-2 to a-8 were obtained in the same manner as in Preparation Example 1 using the raw materials shown in the table at the mixing ratio shown in Table 2, respectively. About each of the obtained resin composition, the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 2.
  • Preparation Example 9 (Resin composition b-1) In terms of solid content, 25 parts of resin solution A-10, 35 parts of dipentaerythritol hexaacrylate (DPHA), 20 parts of SMA 2625, 10 parts of 2021P, 10 parts of KBM 503, 20 parts of IRGACURE 907, 0 parts of F-554 A resin composition b-1 was obtained by adding 2 parts, 0.5 parts of antage W-400, and further adding a dilution solvent (PGMEA) to a solid content concentration of 25% and stirring. The physical properties of the coated film (cured film) were evaluated for the obtained resin composition b-1 according to the above-described evaluation method. The results are shown in Table 3.
  • Resin compositions b-2 to b-7 were obtained in the same manner as in Preparation Example 9 using the raw materials shown in the table and at the composition ratio shown in Table 3, respectively.
  • the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 3.
  • Preparation Example 16 (Resin Composition c-1) 25 parts of resin solution A-10, 10 parts of isobornyl methacrylate (IB-X), 35 parts of dipentaerythritol hexaacrylate (DPHA), 20 parts of 2021 P, 8 parts of KBM 503, and 2 parts of KBM 903 in terms of solid content 20 parts of IRGACURE 907, 0.2 parts of F-554, 0.5 parts of Ange W-400, and a dilution solvent (PGMEA) to a solid concentration of 25%, and the resin composition is stirred.
  • the object c-1 is obtained.
  • the physical properties of the coated film (cured film) were evaluated for the obtained resin composition c-1 according to the above-described evaluation method. The results are shown in Table 4.
  • Preparation Examples 17-19 Resin compositions c-2 to c-4 were obtained in the same manner as in Preparation Example 16 using the raw materials shown in the table at the mixing ratio shown in Table 4. About each of the obtained resin composition, the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 4.
  • Tables 2 to 4 are as follows.
  • the blending amounts of the respective raw materials in Tables 2 to 4 are solid contents.
  • a dilution solvent PMEA: propylene glycol monomethyl ether acetate
  • DPHA dipentaerythritol hexaacrylate (trade name, manufactured by Kyoeisha Chemical Co., Ltd.)
  • A-9300 Ethoxylated isocyanurate triacrylate (trade name, Shin-Nakamura Chemical Co., Ltd.)
  • IB-XA isobornyl acrylate (trade name “light acrylate IB-XA”, manufactured by Kyoeisha Chemical Ltd.
  • IB-X isobornyl methacrylate (trade name “light ester IB-X”, manufactured by Kyoeisha Chemical FA-513AS: Dicyclopentanyl acrylate (trade name "Funkry FA-513AS", manufactured by Hitachi Chemical Co., Ltd.)
  • TMPTA trimethylolpropane triacrylate
  • NBAC-ST butyl acetate dispersed silica sol (trade name, manufactured by Nissan Chemical Industries, Ltd.)
  • the coated films obtained from the resin compositions a-1 to a-3 and a-6 to a-8 were at sufficient levels in terms of transparency, adhesion and surface hardness. Therefore, it is confirmed that the curable resin composition of the present invention can give a cured product having extremely excellent electric properties and sufficient adhesion, surface hardness and transparency by containing at least a maleic acid based polymer. It was done.
  • the resin compositions b-1 to b-4 and b-7 obtained in Preparation Examples 9 to 12 and 15 all contain an alkali-soluble resin (A) and a maleic acid polymer and / or an epoxy compound.
  • the resin composition b-5 obtained in Preparation Example 13 is mainly different in that a resin A-11 having a weight average molecular weight of less than 5000 is used as an alkali-soluble resin
  • the resin composition obtained in Preparation Example 14 is The substance b-6 is mainly different in that a resin A-12 having no ethylenically unsaturated group in the side chain is used as the alkali-soluble resin.
  • the coated films obtained from the resin compositions b-1 to b-4 and b-7 have a balance among all of the adhesiveness, surface hardness and developability. It was confirmed that it was excellent. Above all, it was confirmed that the coated film obtained from the resin composition b-7 had extremely high surface hardness. On the other hand, the coated film obtained from the resin composition b-5 had insufficient developability, and the coated film obtained from the resin composition b-6 had extremely low surface hardness. In addition, it was found that the coated films obtained from the resin compositions b-1 to b-4 and b-7 had a sufficient level of transparency.
  • the curable resin composition of the present invention has an extremely high surface hardness by containing the alkali-soluble resin (A) and the maleic acid polymer and / or the epoxy compound, and the developability and adhesion are excellent. It was confirmed that an excellent cured product could be provided.
  • the resin compositions c-1 to c-4 obtained in Preparation Examples 16 to 19 contain an amino group-containing coupling agent.
  • the curable resin composition of the present invention contains at least an amino group-containing coupling agent as a coupling agent, so that the adhesive can be stably developed even after being exposed to a high temperature environment. It was confirmed to give an object.
  • the alkali-soluble resin (A) contained in the resin compositions c-1, c-2 and c-4 is a resin having a ring structure in its main chain, while the alkali contained in the resin composition c-3
  • the soluble resin (A) is mainly different from the other in that it has no ring structure in its main chain.
  • the coated films obtained from the resin compositions c-1, c-2 and c-4 are the coated films obtained from the resin composition c-3.
  • the adhesion to tempered glass is higher after high temperature exposure. From this, it was found that it is particularly preferable to use a polymer having a ring structure in the main chain as the alkali-soluble resin (A) in order to exhibit more excellent adhesion (especially adhesion to tempered glass).

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Abstract

Provided are: a curable resin composition that produces a cured product having extremely high surface hardness, sufficient transparency and excellent adhesiveness; a cured film formed from such cured resin composition; and a member for a display device and a display device with which high performance can be realized as a result of having the cured film. The curable resin composition comprises an alkali-soluble resin and a bifunctional or higher polyfunctional (meth)acrylate compound, wherein: the alkali-soluble resin includes an alkali-soluble resin (A) having a weight-average molecular weight of 5,000 or higher and having ethylenic unsaturated groups in the side chains; the curable resin composition further comprises an epoxy compound and/or maleic acid polymer; and the maleic acid polymer is obtained by polymerization of a monomer component comprising an aromatic vinyl compound and maleic anhydride derivative and/or hydrolysis product thereof.

Description

硬化性樹脂組成物及びその用途Curable resin composition and use thereof
本発明は、硬化性樹脂組成物及びその用途に関する。より詳しくは、各種表示装置の構成部材等に有用な硬化性樹脂組成物、それを用いた硬化膜、表示装置用部材及び表示装置に関する。 The present invention relates to a curable resin composition and its use. More specifically, the present invention relates to a curable resin composition useful for constituent members of various display devices, a cured film using the same, a member for a display device, and a display device.
熱や活性エネルギー線によって硬化しうる硬化性樹脂組成物は、例えば、液晶表示装置や固体撮像素子、タッチパネル式表示装置等に代表される各種表示装置の構成部材等への適用が種々検討されている。例えば、静電容量方式のタッチパネル式表示装置は、一般に、基板上にITO等の透明導電膜が形成され、更に透明導電膜を保護するための保護膜又は絶縁膜が形成された構造からなるが、保護膜や絶縁膜等の構成部材には、通常、透明導電膜との密着性や透明性に優れていることの他、外部からの衝撃を緩和するために表面硬度が高いことが求められている。従来の硬化性樹脂組成物としては、例えば、特許文献1~7に記載の組成物が開発されている。 Application of curable resin compositions that can be cured by heat or active energy rays to components of various display devices represented by, for example, liquid crystal display devices, solid-state imaging devices, touch panel display devices, etc. There is. For example, a capacitive touch panel display device generally has a structure in which a transparent conductive film such as ITO is formed on a substrate, and a protective film or insulating film for protecting the transparent conductive film is further formed. In addition to being excellent in adhesion with a transparent conductive film and transparency, component members such as protective films and insulating films are generally required to have high surface hardness in order to reduce external impact. ing. As conventional curable resin compositions, for example, the compositions described in Patent Documents 1 to 7 have been developed.
また最近では、表示装置の高精細化等に伴い、硬化性樹脂組成物の硬化物が良好な電気特性を示すことも求められることがある。電気特性の指標としては、銀又は銀合金からなる金属配線間の銀イオンのマイグレーションを評価する手法が知られている(例えば、特許文献8参照)。銀イオンのマイグレーションが抑制されていれば、金属配線間の絶縁信頼性に優れるといえるため、電気特性が良好か否かを判断することができる。 In recent years, along with the high definition of display devices and the like, it may also be required that the cured product of the curable resin composition exhibits good electrical characteristics. As an indicator of electrical properties, a method of evaluating migration of silver ions between metal wires made of silver or silver alloy is known (see, for example, Patent Document 8). If the migration of silver ions is suppressed, it can be said that the insulation reliability between metal wires is excellent, so it can be judged whether or not the electrical characteristics are good.
特開2004-264686号公報Unexamined-Japanese-Patent No. 2004-264686 特開平7-209865号公報Unexamined-Japanese-Patent No. 7-209865 特開2013-227485号公報JP, 2013-227485, A 特開平6-001944号公報Japanese Patent Application Laid-Open No. 6-001944 特開2008-180992号公報JP 2008-180992 A 特開2000-039713号公報JP 2000-039713 A 特開2013-187279号公報JP, 2013-187279, A 特開2013-125797号公報JP 2013-125797 A
上述したように硬化性樹脂組成物の硬化物には、優れた密着性や透明性を発現するとともに、表面硬度が高いことが要望されている。また、用途等によっては、現像性や電気特性が良好であることも求められることがある。そして近年では、表示装置等の技術の進歩に伴い、使用される各部材に対しても更に高度な性能が強く要望されているが、これらのニーズに充分に対応できる硬化性樹脂組成物はまだ開発されていない。例えば、特許文献1に記載の組成物は、硬化物の表面硬度及び電気特性の点で工夫の余地があり、特許文献2に記載の組成物は、電気特性の点で工夫の余地がある他、アミド結合による着色が懸念される。特許文献3に記載の組成物は、電気特性の点で改善の余地があった。特許文献4~7の組成物では、硬化物の表面硬度の点で改良の余地がある他、特許文献7の組成物では、現像性をより高めるための工夫の余地もあった。 As described above, the cured product of the curable resin composition is required to exhibit excellent adhesion and transparency and to have high surface hardness. Further, depending on the application and the like, good developability and electrical characteristics may be required. And in recent years, with the advancement of technology such as display devices, even higher performance is strongly demanded for each member to be used, but a curable resin composition capable of sufficiently meeting these needs is still Not developed. For example, the composition described in Patent Document 1 has room for devising in terms of surface hardness and electrical properties of a cured product, and the composition described in Patent Document 2 has room for devising in terms of electrical properties. There is concern about coloring due to amide bond. The composition described in Patent Document 3 has room for improvement in terms of electrical characteristics. The compositions of Patent Documents 4 to 7 have room for improvement in terms of the surface hardness of the cured product, and the compositions of Patent Document 7 also have room for devising to further improve the developability.
本発明は、上記現状に鑑みてなされたものであり、極めて高い表面硬度を有し、充分な密着性及び透明性に優れる硬化物を与える硬化性樹脂組成物を提供することを目的とする。また、このような硬化性樹脂組成物により形成される硬化膜、並びに、該硬化膜を有することで高性能化を実現し得る表示装置用部材及び表示装置を提供することも目的とする。 This invention is made in view of the said present condition, and it aims at providing the hardenable resin composition which gives hardened | cured material which has extremely high surface hardness and is excellent in sufficient adhesiveness and transparency. Another object of the present invention is to provide a cured film formed of such a curable resin composition, and a member for a display device and a display device which can realize high performance by having the cured film.
本発明者等は、硬化性樹脂組成物について種々検討したところ、アルカリ可溶性樹脂と2官能以上の多官能(メタ)アクリレート化合物とを含む組成物とすれば、感光性及び硬化性に優れたものとなることに着目した。そして、アルカリ可溶性樹脂として、所定の分子量を有し、かつ側鎖にエチレン性不飽和基を有するアルカリ可溶性樹脂(A)を少なくとも用い、更に、エポキシ化合物及び所定のマレイン酸系重合体からなる群より選択される少なくとも1種とを含む組成物とすると、極めて表面硬度が高く、かつ透明性及び密着性に優れた硬化物が得られることを見いだした。特に、エポキシ化合物を少なくとも含む場合は、得られる硬化物の表面硬度がより一層向上されること;所定のマレイン酸系重合体を少なくとも含む場合は、電気特性が極めて良好な硬化物が得られること;エポキシ化合物と所定のマレイン酸系重合体との両方を含む場合は、電気特性が極めて良好で、かつ表面硬度がより一層向上された硬化物が得られること;も見いだした。また、このような硬化性樹脂組成物は、タッチパネル式表示装置やカラーフィルター等に使用される保護膜又は絶縁膜形成用の樹脂組成物として特に好適であり、これから形成される硬化膜、表示装置用部材及び表示装置は、近年の高精細化や高性能化の要望に充分に対応できるものとなることを見いだし、上記課題をみごとに解決することができることに想到し、本発明に到達した。 The inventors of the present invention conducted various studies on curable resin compositions, and if the composition contains an alkali-soluble resin and a bifunctional or higher polyfunctional (meth) acrylate compound, it is excellent in photosensitivity and curability. Focused on becoming And, as an alkali-soluble resin, at least an alkali-soluble resin (A) having a predetermined molecular weight and having an ethylenically unsaturated group in a side chain, and further a group consisting of an epoxy compound and a predetermined maleic acid polymer It has been found that when the composition contains at least one selected from the group selected, a cured product having extremely high surface hardness and excellent in transparency and adhesion can be obtained. In particular, when at least the epoxy compound is contained, the surface hardness of the obtained cured product is further improved; and when at least the predetermined maleic acid based polymer is contained, a cured product having extremely excellent electric properties can be obtained. It has also been found that when both the epoxy compound and the predetermined maleic acid-based polymer are contained, a cured product having extremely good electrical properties and further improved surface hardness can be obtained. Moreover, such a curable resin composition is particularly suitable as a resin composition for forming a protective film or an insulating film used for a touch panel display device, a color filter, etc., and a cured film to be formed from this, a display device The inventors have found that the members and the display device can sufficiently cope with the recent demands for high definition and high performance, and have arrived at the present invention in view of the fact that the above-mentioned problems can be clearly solved.
すなわち本発明は、アルカリ可溶性樹脂及び2官能以上の多官能(メタ)アクリレート化合物を含む硬化性樹脂組成物であって、該アルカリ可溶性樹脂は、重量平均分子量が5000以上であり、かつ側鎖にエチレン性不飽和基を有するアルカリ可溶性樹脂(A)を含み、該硬化性樹脂組成物は、更に、エポキシ化合物及び/又はマレイン酸系重合体を含み、該マレイン酸系重合体は、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物とを含む単量体成分を重合して得られるものである、硬化性樹脂組成物である。 That is, the present invention is a curable resin composition containing an alkali-soluble resin and a polyfunctional (meth) acrylate compound having two or more functional groups, wherein the alkali-soluble resin has a weight average molecular weight of 5000 or more and An alkaline soluble resin (A) having an ethylenically unsaturated group, the curable resin composition further comprises an epoxy compound and / or a maleic acid-based polymer, and the maleic acid-based polymer is an aromatic vinyl It is a curable resin composition obtained by polymerizing a monomer component containing a compound and a maleic anhydride derivative and / or a hydrolyzate thereof.
本発明はまた、上記硬化性樹脂組成物により形成される硬化膜でもある。
本発明は更に、上記硬化膜を有する表示装置用部材でもある。
本発明はそして、上記硬化膜を有する表示装置でもある。
以下に本発明を詳述する。なお、以下に記載される本発明の個々の好ましい形態を2又は3以上組み合わせた形態も本発明の好ましい形態である。
The present invention is also a cured film formed of the above curable resin composition.
The present invention is also a member for a display device having the above cured film.
The present invention is also a display device having the above cured film.
The present invention will be described in detail below. In addition, the form which combined 2 or 3 or more of each preferable form of this invention described below is also a preferable form of this invention.
〔硬化性樹脂組成物〕
本発明の硬化性樹脂組成物(単に樹脂組成物とも称す)は、
(1)アルカリ可溶性樹脂と、
(2)2官能以上の多官能(メタ)アクリレート化合物と、
(3)エポキシ化合物及び所定のマレイン酸系重合体からなる群より選択される少なくとも1種と、
の、成分(1)~(3)を含むものである。必要に応じ、更に他の成分を1種又は2種以上含んでいてもよい。各含有成分はそれぞれ1種又は2種以上を使用することができる。
以下では、2官能以上の多官能(メタ)アクリレート化合物を「多官能(メタ)アクリレート化合物」とも称する。
[Curable resin composition]
The curable resin composition (also simply referred to as a resin composition) of the present invention is
(1) alkali-soluble resin,
(2) a polyfunctional (meth) acrylate compound having two or more functional groups,
(3) at least one selected from the group consisting of an epoxy compound and a predetermined maleic acid polymer,
And components (1) to (3). As necessary, one or more other components may be further contained. Each component can be used alone or in combination of two or more.
Hereinafter, the bifunctional or higher polyfunctional (meth) acrylate compound is also referred to as a "polyfunctional (meth) acrylate compound".
ここで、上記成分(3)である、エポキシ化合物及び所定のマレイン酸系重合体は、いずれも「脱水縮合反応を生じさせる官能基」を有する点で、共通するといえる。すなわちエポキシ化合物は、水酸基(-OH)を有するか、又は、水酸基(-OH)を生じさせることができ、当該水酸基は、例えば、アルカリ可溶性樹脂(A)が有し得るカルボキシル基(-COOH)又はその金属塩基と脱水縮合し得る。所定のマレイン酸系重合体は、構造中にCOOR基(Rは、水素原子又は金属原子を表す。)を有することが好ましいが、当該COOR基は、例えば、アルカリ可溶性樹脂(A)や多官能(メタ)アクリレート化合物が有し得る水酸基(-OH)と脱水縮合し得る。このような観点から、以下の硬化性樹脂組成物もまた、本発明者による発明の1つである。
アルカリ可溶性樹脂及び2官能以上の多官能(メタ)アクリレート化合物を含む硬化性樹脂組成物であって、
該アルカリ可溶性樹脂は、重量平均分子量が5000以上であり、かつ側鎖にエチレン性不飽和基を有するアルカリ可溶性樹脂(A)を含み、
該硬化性樹脂組成物は、更に、脱水縮合反応を生じさせる官能基を有する化合物(X)を含み、
該化合物(X)は、エポキシ化合物及び/又はマレイン酸系重合体であり、
該マレイン酸系重合体は、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物とを含む単量体成分を重合して得られるものである、硬化性樹脂組成物。
Here, it can be said that both the epoxy compound and the predetermined maleic acid-based polymer, which are the component (3), are common in that they have “a functional group that causes a dehydration condensation reaction”. That is, the epoxy compound has a hydroxyl group (-OH) or can generate a hydroxyl group (-OH), and the hydroxyl group is, for example, a carboxyl group (-COOH) that can be possessed by the alkali-soluble resin (A). Alternatively, it can be dehydrated and condensed with the metal base. Although it is preferable that a predetermined maleic acid based polymer has a COOR b group (R b represents a hydrogen atom or a metal atom) in the structure, the COOR b group is, for example, an alkali-soluble resin (A) And can be dehydrated and condensed with a hydroxyl group (—OH) that can be possessed by the polyfunctional (meth) acrylate compound. From such a viewpoint, the following curable resin composition is also one of the inventions by the present inventor.
A curable resin composition comprising an alkali soluble resin and a bifunctional or higher polyfunctional (meth) acrylate compound,
The alkali-soluble resin includes an alkali-soluble resin (A) having a weight average molecular weight of 5,000 or more and having an ethylenically unsaturated group in a side chain,
The curable resin composition further includes a compound (X) having a functional group that causes a dehydration condensation reaction,
The compound (X) is an epoxy compound and / or a maleic acid polymer,
The curable resin composition, wherein the maleic acid polymer is obtained by polymerizing a monomer component containing an aromatic vinyl compound and a maleic anhydride derivative and / or a hydrolyzate thereof.
本明細書中、「固形分総量」とは、硬化物を形成する成分(硬化物の形成時に揮発する溶媒等を除く成分)の総量を意味する。具体的には、アルカリ可溶性樹脂(固形分)と、多官能(メタ)アクリレート化合物と、エポキシ化合物(固形分)と、本願所定のマレイン酸系重合体(固形分)と、他の硬化物形成成分(他の重合性化合物、カップリング剤、無機微粒子)を含む場合は当該成分と、の合計質量を意味する。 In the present specification, the “solid content total amount” means the total amount of components that form a cured product (components excluding solvents and the like that volatilize when the cured product is formed). Specifically, an alkali-soluble resin (solid content), a polyfunctional (meth) acrylate compound, an epoxy compound (solid content), a maleic acid-based polymer (solid content) prescribed in the present invention, and other cured products are formed. When the component (other polymerizable compound, coupling agent, inorganic fine particle) is included, the total mass of the component and the component is meant.
<アルカリ可溶性樹脂>
本発明の硬化性樹脂組成物は、アルカリ可溶性樹脂として、アルカリ可溶性樹脂(A)を含む。アルカリ可溶性樹脂(A)とは、重量平均分子量が5000以上であって、かつ側鎖にエチレン性不飽和基を有するものである。
本発明では、このようなアルカリ可溶性樹脂(A)と、必要に応じて含有される所定のマレイン酸系重合体との合計量が、硬化性樹脂組成物の固形分総量100質量%に対し、5質量%以上であることが好ましく、また、70質量%以下であることが好適である。このような範囲にあることで、本発明の効果をより顕著に奏することが可能となる。より好ましくは10~65質量%、更に好ましくは15~60質量%、特に好ましくは15~50質量%である。
<Alkali-soluble resin>
The curable resin composition of the present invention contains an alkali soluble resin (A) as an alkali soluble resin. The alkali-soluble resin (A) is one having a weight average molecular weight of 5,000 or more and having an ethylenically unsaturated group in the side chain.
In the present invention, the total amount of such an alkali-soluble resin (A) and a predetermined maleic acid-based polymer contained as necessary is 100% by mass of the total solid content of the curable resin composition. The content is preferably 5% by mass or more, and preferably 70% by mass or less. By being in such a range, the effects of the present invention can be more remarkably exhibited. The amount is more preferably 10 to 65% by mass, still more preferably 15 to 60% by mass, and particularly preferably 15 to 50% by mass.
ここで、本発明の硬化性樹脂組成物が本願所定のマレイン酸系重合体を含む場合、その含有量は、アルカリ可溶性樹脂(A)100質量部に対し、90質量部以下であることが好適である。これにより、電気特性、密着性及び表面硬度等により一層優れる硬化物を与えることが可能となる他、硬化物が耐光性にもより優れたものとなる。このように本願所定のマレイン酸系重合体の含有量が、アルカリ可溶性樹脂(A)100質量部に対し、90質量部以下である形態は、本発明の特に好ましい形態である。より好ましくは85質量部以下、更に好ましくは80質量部以下である。また、10質量部以上であることが好適であり、より好ましくは20質量部以上、更に好ましくは30質量部以上である。 Here, when the curable resin composition of the present invention contains a maleic acid-based polymer as specified in the present invention, the content is preferably 90 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A). It is. This makes it possible to give a cured product which is further excellent in electrical characteristics, adhesion, surface hardness and the like, and also makes the cured product more excellent in light resistance. Thus, a form in which the content of the maleic acid based polymer specified in the present application is 90 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A) is a particularly preferable form of the present invention. More preferably, it is 85 parts by mass or less, still more preferably 80 parts by mass or less. The amount is preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 30 parts by mass or more.
以下に、アルカリ可溶性樹脂(A)の好ましい形態を更に説明する。
アルカリ可溶性樹脂(A)は、アルカリ可溶性を示す樹脂(重合体)である。中でも、分子内に酸基を有する重合体(酸基含有重合体とも称す)であることが好ましい。酸基としては、例えば、カルボキシル基、フェノール性水酸基、カルボン酸無水物基、リン酸基、スルホン酸基等、アルカリ水と中和反応する官能基が挙げられ、これらの1種のみを有していてもよいし、2種以上有していてもよい。中でも、カルボキシル基やカルボン酸無水物基が好ましく、カルボキシル基がより好ましい。
Below, the preferable form of alkali-soluble resin (A) is further demonstrated.
The alkali soluble resin (A) is a resin (polymer) exhibiting alkali solubility. Among them, a polymer having an acid group in its molecule (also referred to as an acid group-containing polymer) is preferable. Examples of the acid group include carboxyl, phenolic hydroxyl group, carboxylic acid anhydride group, phosphoric acid group, sulfonic acid group, and other functional groups that are neutralized with alkaline water, and have only one of them. You may have, and you may have 2 or more types. Among these, a carboxyl group and a carboxylic acid anhydride group are preferable, and a carboxyl group is more preferable.
上記アルカリ可溶性樹脂(A)の酸価(AV)としては特に限定されないが、例えば、20mgKOH/g以上、300mgKOH/g未満であることが好適である。これにより、より充分なアルカリ可溶性が発現され、現像性により優れる硬化物を得ることが可能になる。より好ましくは30mgKOH/g以上、更に好ましくは40mgKOH/g以上である。また、250mgKOH/g以下がより好ましく、更に好ましくは230mgKOH/g以下、特に好ましくは210mgKOH/g以下である。特に210mgKOH/g以下であると、硬化物の硬化性がより良好なものとなり、また、例えば、電気特性も良好なものとなる。より一層好ましくは200mgKOH/g以下、最も好ましくは150mgKOH/g以下である。
本明細書中、重合体の酸価は、後述する実施例に記載の方法により重合体溶液の酸価を測定した後、溶液の酸価と溶液の固形分とから、固形分あたりの酸価を計算することで求めることができる。重合体溶液の固形分は、後述する実施例に記載の方法により求めることができる。
Although it does not specifically limit as an acid value (AV) of the said alkali-soluble resin (A), For example, it is suitable that they are 20 mgKOH / g or more and less than 300 mgKOH / g. Thereby, more sufficient alkali solubility is expressed, and it becomes possible to obtain a cured product which is more excellent in developability. More preferably, it is 30 mg KOH / g or more, still more preferably 40 mg KOH / g or more. Moreover, 250 mgKOH / g or less is more preferable, More preferably, it is 230 mgKOH / g or less, Especially preferably, it is 210 mgKOH / g or less. In particular, when it is 210 mg KOH / g or less, the curability of the cured product is better, and for example, the electrical properties are also better. Still more preferably, it is at most 200 mg KOH / g, most preferably at most 150 mg KOH / g.
In the present specification, the acid value of the polymer is determined from the acid value of the solution and the solid content of the solution after the acid value of the polymer solution is measured by the method described in the examples described later. It can be determined by calculating The solid content of the polymer solution can be determined by the method described in the examples described later.
上記アルカリ可溶性樹脂(A)は、側鎖にエチレン性不飽和基(すなわち、二重結合)を有する重合体(これを「側鎖二重結合含有重合体」とも称す)である。好ましくは、酸基及び重合性二重結合を有する単量体を含む単量体成分を重合して得られる重合体(ベースポリマーとも称す)に、酸基と結合し得る官能基及び重合性二重結合を有する化合物を反応させて得られる重合体である。ここで使用される各単量体は、それぞれ1種又は2種以上を使用することができる。 The alkali-soluble resin (A) is a polymer having an ethylenically unsaturated group (i.e., a double bond) in a side chain (this is also referred to as a "side chain double bond-containing polymer"). Preferably, a polymer (also referred to as a base polymer) obtained by polymerizing a monomer component containing a monomer having an acid group and a polymerizable double bond (also referred to as a base polymer) has a functional group capable of binding to an acid group and a polymerizable compound. It is a polymer obtained by reacting a compound having a heavy bond. Each monomer used here can be used alone or in combination of two or more.
上記アルカリ可溶性樹脂(A)として特に好ましくは、主鎖に環構造を有する重合体である。アルカリ可溶性樹脂(A)として主鎖に環構造を有する重合体を用いると、耐熱性や表面硬度、密着性により優れ、また、例えば、高温暴露後の経時変化がより抑制されて各種物性をより一層安定して発現できる硬化物を得ることができる。なお、最近の表示装置では、各種部材に外部からの衝撃に耐えうる強度をもたせるため、基板に強化ガラスを使用することがあるが、アルカリ可溶性樹脂(A)として主鎖に環構造を有する重合体を用いると、高温暴露後においても強化ガラスに対して優れた密着性を発揮できる硬化物が得られるため、非常に好適である。 Particularly preferred as the alkali-soluble resin (A) is a polymer having a ring structure in the main chain. When a polymer having a ring structure in the main chain is used as the alkali-soluble resin (A), the heat resistance, the surface hardness and the adhesion are excellent, and further, for example, the change with time after exposure to high temperature is further suppressed and various physical properties are further improved. A cured product which can be developed more stably can be obtained. In recent display devices, in order to give various members strength to withstand external impact, tempered glass may be used for the substrate, but a weight having a ring structure in the main chain as the alkali-soluble resin (A) The use of coalescence is very suitable because a cured product which can exhibit excellent adhesion to tempered glass even after high temperature exposure can be obtained.
したがって、上記ベースポリマーを形成する単量体成分は、酸基及び重合性二重結合を有する単量体とともに、重合体の主鎖骨格に環構造を導入し得る単量体を1種又は2種以上含むことが好適である。重合体の主鎖骨格に環構造を導入し得る単量体としては、例えば、分子内に二重結合含有環構造を有する単量体や、環化重合して環構造を主鎖に有する重合体を形成する単量体等が挙げられる。
なお、上記ベースポリマーを形成する単量体成分を「ベースポリマー成分」とも称する。
Therefore, the monomer component forming the above-mentioned base polymer is, together with a monomer having an acid group and a polymerizable double bond, one or two or more monomers capable of introducing a ring structure to the main chain skeleton of the polymer. It is preferable to include species or more. As a monomer capable of introducing a ring structure into the main chain skeleton of the polymer, for example, a monomer having a double bond-containing ring structure in the molecule, or a polymer having a ring structure in the main chain by cyclopolymerization. The monomer etc. which form a union are mentioned.
In addition, the monomer component which forms the said base polymer is also called "a base polymer component."
上記酸基及び重合性二重結合を有する単量体としては、例えば、(メタ)アクリル酸、クロトン酸、ケイ皮酸、ビニル安息香酸等の不飽和モノカルボン酸類;マレイン酸、フマル酸、イタコン酸、シトラコン酸、メサコン酸等の不飽和多価カルボン酸類;コハク酸モノ(2-アクリロイルオキシエチル)、コハク酸モノ(2-メタクリロイルオキシエチル)等の不飽和基とカルボキシル基との間が鎖延長されている不飽和モノカルボン酸類;無水マレイン酸、無水イタコン酸等の不飽和酸無水物類;ライトエステルP-1M(共栄社化学製)等のリン酸基含有不飽和化合物;等が挙げられる。これらの中でも、汎用性、入手性等の観点から、カルボン酸系単量体(不飽和モノカルボン酸類、不飽和多価カルボン酸類、不飽和酸無水物類)を用いることが好適である。より好ましくは、反応性、アルカリ可溶性等の点で、不飽和モノカルボン酸類を用いることであり、更に好ましくは(メタ)アクリル酸(すなわちアクリル酸及び/又はメタクリル酸)であり、このうち特に好ましくはメタクリル酸である。 Examples of the monomer having an acid group and a polymerizable double bond include unsaturated monocarboxylic acids such as (meth) acrylic acid, crotonic acid, cinnamic acid and vinylbenzoic acid; maleic acid, fumaric acid, itacon Unsaturated polyvalent carboxylic acids such as acid, citraconic acid and mesaconic acid; and a chain between an unsaturated group such as mono (2-acryloyloxyethyl) succinate and mono (2-methacryloyloxyethyl) succinate and a carboxyl group Extended unsaturated monocarboxylic acids; unsaturated acid anhydrides such as maleic anhydride and itaconic acid; phosphoric acid group-containing unsaturated compounds such as light ester P-1M (manufactured by Kyoeisha Chemical); etc. . Among these, it is preferable to use a carboxylic acid monomer (unsaturated monocarboxylic acids, unsaturated polyvalent carboxylic acids, unsaturated acid anhydrides) from the viewpoint of versatility, availability and the like. More preferably, unsaturated monocarboxylic acids are used in terms of reactivity, alkali solubility, etc., more preferably (meth) acrylic acid (that is, acrylic acid and / or methacrylic acid), and among them, particularly preferred is Is methacrylic acid.
上記ベースポリマー成分中の酸基及び重合性二重結合を有する単量体の含有割合は、例えば、ベースポリマー成分100質量%に対し、5質量%以上であることが好ましい。これにより、アルカリに対する溶解性がより充分となり、例えば、現像性が必要とされる用途に更に有用な硬化性樹脂組成物となる。また、高温暴露後においても硬化物の優れた外観や密着性等をより維持できる点で、85質量%以下であることが好ましい。より好ましくは10~80質量%、更に好ましくは15~75質量%である。 The content ratio of the monomer having an acid group and a polymerizable double bond in the base polymer component is preferably, for example, 5% by mass or more with respect to 100% by mass of the base polymer component. This makes the alkali solubility more sufficient, and, for example, makes the curable resin composition more useful for applications where developability is required. Moreover, it is preferable that it is 85 mass% or less from the point which can maintain the outstanding external appearance, adhesiveness, etc. of hardened | cured material also after high temperature exposure. More preferably, it is 10 to 80% by mass, and further preferably 15 to 75% by mass.
上記単量体成分は、上述した酸基及び重合性二重結合を有する単量体に加えて、その他のラジカル重合性単量体(他の単量体とも称す)を1種又は2種以上含むものであってもよい。 In addition to the above-mentioned monomer component having an acid group and a polymerizable double bond, the above monomer component contains one or more other radically polymerizable monomers (also referred to as other monomers). It may be included.
上記他の単量体としては、例えば、上述したように、重合体の主鎖骨格に環構造を導入し得る単量体として、分子内に二重結合含有環構造を有する単量体や、環化重合して環構造を主鎖に有する重合体を形成する単量体等の1種又は2種以上が好適である。このような単量体としては、N置換マレイミド系単量体、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体、及び、α-(不飽和アルコキシアルキル)アクリレート系単量体からなる群より選択される少なくとも1種を用いることが好適である。このように上記アルカリ可溶性樹脂(A)が、N置換マレイミド系単量体単位、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体単位、及び/又は、α-(不飽和アルコキシアルキル)アクリレート系単量体単位を有する重合体である形態は、本発明の好適な形態の1つである。 As the above-mentioned other monomers, for example, as described above, as a monomer capable of introducing a ring structure into the main chain skeleton of a polymer, a monomer having a double bond-containing ring structure in the molecule, One or more monomers such as monomers forming a polymer having a ring structure in the main chain by cyclopolymerization are preferable. Such monomers include N-substituted maleimide monomers, dialkyl-2,2 '-(oxydimethylene) diacrylate monomers, and α- (unsaturated alkoxyalkyl) acrylate monomers. It is preferred to use at least one selected from the group consisting of the body. Thus, the alkali-soluble resin (A) is an N-substituted maleimide monomer unit, a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer unit, and / or an α- (unsaturated) The form which is a polymer having an alkoxyalkyl) acrylate monomer unit is one of the preferred forms of the present invention.
特にN置換マレイミド系単量体単位、及び/又は、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体単位を含む樹脂は、耐熱性や分散性(例えば、色材分散性)、硬度等がより向上された硬化膜を与えることが可能になる。また、α-(不飽和アルコキシアルキル)アクリレート系単量体単位を含む樹脂は、密着性、硬化性、乾燥再溶解性等の製版性に寄与する性能や、色材分散性、耐熱性、透明性等がより向上された硬化膜を与えることが可能になる。
上述の単量体単位を含む樹脂(重合体)とは、例えば、単量体の重合反応や架橋反応によって当該単量体由来の構成単位を含む樹脂を意味する。
In particular, a resin containing an N-substituted maleimide monomer unit and / or a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer unit has heat resistance and dispersibility (for example, colorant dispersion) ), Hardness and the like can be further improved. In addition, resins containing α- (unsaturated alkoxyalkyl) acrylate monomer units have performance that contributes to plate making properties such as adhesion, curability, dry resolubility, etc., colorant dispersion, heat resistance, and transparency. It is possible to provide a cured film with improved properties and the like.
The resin (polymer) containing the above-mentioned monomer unit means, for example, a resin containing a structural unit derived from the monomer by a polymerization reaction or a crosslinking reaction of the monomer.
上記N置換マレイミド系単量体としては、例えば、N-シクロヘキシルマレイミド、N-フェニルマレイミド、N-メチルマレイミド、N-エチルマレイミド、N-イソプロピルマレイミド、N-t-ブチルマレイミド、N-ドデシルマレイミド、N-ベンジルマレイミド、N-ナフチルマレイミド等が挙げられ、これらの1種又は2種以上を用いることができる。中でも、着色の少なさや分散性に優れる点で、N-シクロヘキシルマレイミド、N-フェニルマレイミド、N-ベンジルマレイミドが好ましく、特にN-ベンジルマレイミドが好適である。 Examples of the N-substituted maleimide monomer include N-cyclohexyl maleimide, N-phenyl maleimide, N-methyl maleimide, N-ethyl maleimide, N-isopropyl maleimide, Nt-butyl maleimide, N-dodecyl maleimide, N-benzyl maleimide, N-naphthyl maleimide and the like can be mentioned, and one or more of these can be used. Among them, N-cyclohexyl maleimide, N-phenyl maleimide, and N-benzyl maleimide are preferable, and N-benzyl maleimide is particularly preferable, from the viewpoint of less coloring and excellent dispersibility.
上記N-ベンジルマレイミドとしては、例えば、ベンジルマレイミド;p-メチルベンジルマレイミド、p-ブチルベンジルマレイミド等のアルキル置換ベンジルマレイミド;p-ヒドロキシベンジルマレイミド等のフェノール性水酸基置換ベンジルマレイミド;o-クロロベンジルマレイミド、o-ジクロロベンジルマレイミド、p-ジクロロベンジルマレイミド等のハロゲン置換ベンジルマレイミド等が挙げられる。 Examples of the N-benzylmaleimide include: benzylmaleimide; alkyl-substituted benzylmaleimides such as p-methylbenzylmaleimide and p-butylbenzylmaleimide; phenolic hydroxyl-substituted benzylmaleimides such as p-hydroxybenzylmaleimide; o-chlorobenzylmaleimide And halogen-substituted benzyl maleimides such as o-dichlorobenzyl maleimide and p-dichlorobenzyl maleimide.
上記ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体としては、着色の少なさや分散性、工業的入手の容易さ等の観点から、例えば、ジメチル-2,2’-[オキシビス(メチレン)]ビス-2-プロペノエート等を用いることが好適である。 As the above-mentioned dialkyl-2,2 '-(oxydimethylene) diacrylate monomer, for example, dimethyl-2,2'-[-], from the viewpoint of little coloring and dispersibility, ease of industrial availability, etc. It is preferable to use oxybis (methylene)] bis-2-propenoate and the like.
上記α-(不飽和アルコキシアルキル)アクリレート系単量体としては、例えば、α-アリルオキシメチルアクリル酸、α-アリルオキシメチルアクリル酸メチル、α-アリルオキシメチルアクリル酸エチル、α-アリルオキシメチルアクリル酸n-プロピル、α-アリルオキシメチルアクリル酸i-プロピル、α-アリルオキシメチルアクリル酸n-ブチル、α-アリルオキシメチルアクリル酸s-ブチル、α-アリルオキシメチルアクリル酸t-ブチル、α-アリルオキシメチルアクリル酸n-アミル、α-アリルオキシメチルアクリル酸s-アミル、α-アリルオキシメチルアクリル酸t-アミル、α-アリルオキシメチルアクリル酸ネオペンチル、α-アリルオキシメチルアクリル酸n-ヘキシル、α-アリルオキシメチルアクリル酸s-ヘキシル、α-アリルオキシメチルアクリル酸n-ヘプチル、α-アリルオキシメチルアクリル酸n-オクチル、α-アリルオキシメチルアクリル酸s-オクチル、α-アリルオキシメチルアクリル酸t-オクチル、α-アリルオキシメチルアクリル酸2-エチルヘキシル、α-アリルオキシメチルアクリル酸カプリル、α-アリルオキシメチルアクリル酸ノニル、α-アリルオキシメチルアクリル酸デシル、α-アリルオキシメチルアクリル酸ウンデシル、α-アリルオキシメチルアクリル酸ラウリル、α-アリルオキシメチルアクリル酸トリデシル、α-アリルオキシメチルアクリル酸ミリスチル、α-アリルオキシメチルアクリル酸ペンタデシル、α-アリルオキシメチルアクリル酸セチル、α-アリルオキシメチルアクリル酸ヘプタデシル、α-アリルオキシメチルアクリル酸ステアリル、α-アリルオキシメチルアクリル酸ノナデシル、α-アリルオキシメチルアクリル酸エイコシル、α-アリルオキシメチルアクリル酸セリル、α-アリルオキシメチルアクリル酸メリシル等の鎖状飽和炭化水素基含有α-(アリルオキシメチル)アクリレートが好ましい。その他、アルキル-(α-メタリルオキシメチル)アクリレート系単量体等も好ましい。中でも、α-アリルオキシメチルアクリル酸メチル(α-(アリルオキシメチル)メチルアクリレートとも称す)が特に好適である。 Examples of the α- (unsaturated alkoxyalkyl) acrylate monomers include α-allyloxymethyl acrylic acid, methyl α-allyloxymethyl acrylate, ethyl α-allyloxymethyl acrylate, α-allyloxymethyl. N-propyl acrylate, i-propyl α-allyloxymethyl acrylate, n-butyl α-allyloxymethyl acrylate, s-butyl α-allyloxymethyl acrylate, t-butyl α-allyloxymethyl acrylate, n-amyl α-allyloxymethyl acrylate, s-amyl α-allyloxymethyl acrylate, t-amyl α-allyloxymethyl acrylate, neopentyl α-allyloxymethyl acrylate, α-allyloxymethyl acrylate n -Hexyl, α-allyloxymethyl acrylic acid s-hexene , N-heptyl α-allyloxymethyl acrylate, n-octyl α-allyloxymethyl acrylate, s-octyl α-allyloxymethyl acrylate, t-octyl α-allyloxymethyl acrylate, α-allyloxy 2-ethylhexyl methyl acrylate, capryl α-allyloxymethyl acrylate, nonyl α-allyloxymethyl acrylate, decyl α-allyloxymethyl acrylate, undecyl α-allyloxymethyl acrylate, α-allyloxymethyl acrylic acid Lauryl, tridecyl α-allyloxymethyl acrylate, myristyl α-allyloxymethyl acrylate, pentadecyl α-allyloxymethyl acrylate, cetyl α-allyloxymethyl acrylate, heptadecyl α-allyloxymethyl acrylate, α-alicylic acid Linear saturated hydrocarbon groups such as stearyl yloxy acrylate, nonadecyl α-allyloxy methyl acrylate, eicosyl α-allyloxy methyl acrylate, ceryl α-allyloxy methyl acrylate, melic α-allyloxy methyl acrylate Containing α- (allyloxymethyl) acrylate is preferred. In addition, alkyl- (α-methallyloxymethyl) acrylate monomers and the like are also preferable. Among them, methyl α-allyloxymethyl acrylate (also referred to as α- (allyloxymethyl) methyl acrylate) is particularly preferable.
上記α-(不飽和アルコキシアルキル)アクリレート系単量体は、例えば、国際公開第2010/114077号パンフレットに開示されている製造方法により製造することができる。 The α- (unsaturated alkoxyalkyl) acrylate monomer can be produced, for example, by the production method disclosed in WO 2010/114077.
上記重合体の主鎖骨格に環構造を導入し得る単量体の含有割合(2種以上用いる場合はその合計の割合)は、例えば、上記ベースポリマー成分100質量%に対し、1~40質量%であることが好ましい。この範囲にあると、耐熱性や分散性、表面硬度等がより向上された硬化膜を得ることが可能になる。中でも特に、N置換マレイミド系単量体、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体、及び/又は、α-(不飽和アルコキシアルキル)アクリレート系単量体の含有割合(2種以上用いる場合はその合計の割合)が、上記ベースポリマー成分100質量%に対して1~40質量%であることが好ましい。これらの単量体成分に由来する主鎖環構造の含有量が増加すると、密着性が向上する傾向にある。また、N置換マレイミド系単量体の添加量をより増加させると、硬度の点でより優れる硬化物が得られ、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体を用いることにより、耐熱着色性の点でより優れる硬化物が得られる。なお、N置換マレイミド系単量体の含有割合が多すぎると、現像速度がより適切なものとはならないことがある。
上記N置換マレイミド系単量体、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体、及び/又は、α-(不飽和アルコキシアルキル)アクリレート系単量体の含有割合としてより好ましくは2~40質量%、更に好ましくは3~35質量%である。
The content ratio of the monomers capable of introducing a ring structure into the main chain skeleton of the above polymer (the ratio of the total of the monomers when two or more are used) is, for example, 1 to 40% % Is preferred. Within this range, it is possible to obtain a cured film having further improved heat resistance, dispersibility, surface hardness and the like. Among them, the content ratio of N-substituted maleimide monomer, dialkyl-2,2 '-(oxydimethylene) diacrylate monomer, and / or α- (unsaturated alkoxyalkyl) acrylate monomer, among others The ratio of the total (when two or more are used) is preferably 1 to 40% by mass with respect to 100% by mass of the base polymer component. When the content of the main chain ring structure derived from these monomer components is increased, the adhesion tends to be improved. Further, when the addition amount of the N-substituted maleimide monomer is further increased, a cured product which is more excellent in terms of hardness is obtained, and a dialkyl-2,2 '-(oxydimethylene) diacrylate monomer is used. As a result, a cured product that is more excellent in heat resistant colorability can be obtained. If the content ratio of the N-substituted maleimide monomer is too large, the development speed may not be more appropriate.
As the content ratio of the above N-substituted maleimide monomer, dialkyl-2,2 ′-(oxydimethylene) diacrylate monomer, and / or α- (unsaturated alkoxyalkyl) acrylate monomer The amount is preferably 2 to 40% by mass, more preferably 3 to 35% by mass.
上記他の単量体としてはまた、上述した単量体には該当しないその他の(メタ)アクリル酸エステル系単量体や、芳香族ビニル系単量体等の1種又は2種以上を用いることができる。 As the other monomer, one or more of other (meth) acrylic acid ester-based monomer not corresponding to the above-described monomer, an aromatic vinyl-based monomer, etc. is used. be able to.
上記その他の(メタ)アクリル酸エステル系単量体とは、ジアルキル-2,2’-(オキシジメチレン)ジアクリレート系単量体、及び、α-(不飽和アルコキシアルキル)アクリレート系単量体以外の(メタ)アクリル酸エステル系単量体を意味する。
具体的には、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸i-プロピル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸s-ブチル、(メタ)アクリル酸t-ブチル、(メタ)アクリル酸n-アミル、(メタ)アクリル酸s-アミル、(メタ)アクリル酸t-アミル、(メタ)アクリル酸n-ヘキシル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸イソデシル、(メタ)アクリル酸トリデシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸シクロヘキシルメチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸フェニル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸アダマンチル、(メタ)アクリル酸トリシクロデカニル、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸3-ヒドロキシプロピル、(メタ)アクリル酸2-ヒドロキシブチル、(メタ)アクリル酸3-ヒドロキシブチル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸2-メトキシエチル、(メタ)アクリル酸2-エトキシエチル、(メタ)アクリル酸フェノキシエチル、(メタ)アクリル酸テトラヒドロフルフリル、(メタ)アクリル酸グリシジル、(メタ)アクリル酸β-メチルグリシジル、(メタ)アクリル酸β-エチルグリシジル、(メタ)アクリル酸(3,4-エポキシシクロヘキシル)メチル、(メタ)アクリル酸N,N-ジメチルアミノエチル、α-ヒドロキシメチルアクリル酸メチル、α-ヒドロキシメチルアクリル酸エチル等の他、1,4-ジオキサスピロ[4,5]デカ-2-イルメタアクリル酸、(メタ)アクリロイルモルホリン、テトラヒドロフルフリルアクリレート、4-(メタ)アクリロイルオキシメチル-2-メチル-2-エチル-1,3-ジオキソラン、4-(メタ)アクリロイルオキシメチル-2-メチル-2-イソブチル-1,3-ジオキソラン、4-(メタ)アクリロイルオキシメチル-2-メチル-2-シクロヘキシル-1,3-ジオキソラン、4-(メタ)アクリロイルオキシメチル-2,2-ジメチル-1,3-ジオキソラン、アルコキシ化フェニルフェノール(メタ)アクリレート等が挙げられる。
The above-mentioned other (meth) acrylic acid ester-based monomers include dialkyl-2, 2'- (oxydimethylene) diacrylate-based monomers, and α- (unsaturated alkoxy alkyl) acrylate-based monomers It means (meth) acrylic acid ester type monomers other than.
Specifically, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate (meth ) S-Butyl acrylate, t-butyl (meth) acrylate, n-amyl (meth) acrylate, s-amyl (meth) acrylate, t-amyl (meth) acrylate, n- (meth) acrylate Hexyl, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, tridecyl (meth) acrylate, cyclohexyl (meth) acrylate, cyclohexylmethyl (meth) acrylate, octyl (meth) acrylate, (meth) Isooctyl acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, benzyl (meth) acrylate, Meta) phenyl acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, tricyclodecanyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, (Meth) acrylic acid 2-ethoxyethyl, (meth) acrylic acid phenoxyethyl, (meth) acrylic acid tetrahydrofurfuryl, (meth) acrylic acid glycidyl, (meth) acrylic acid β-methylglycidyl, (meth) acrylic acid β -Ethyl glycidyl, (meth) acrylic acid In addition to xycyclohexyl) methyl, N, N-dimethylaminoethyl (meth) acrylate, methyl α-hydroxymethyl acrylate, ethyl α-hydroxymethyl acrylate and the like, 1,4-dioxaspiro [4,5] deca-2 -Ylmethacrylic acid, (meth) acryloyl morpholine, tetrahydrofurfuryl acrylate, 4- (meth) acryloyloxymethyl-2-methyl-2-ethyl-1,3-dioxolane, 4- (meth) acryloyloxymethyl-2 -Methyl-2-isobutyl-1,3-dioxolane, 4- (meth) acryloyloxymethyl-2-methyl-2-cyclohexyl-1,3-dioxolane, 4- (meth) acryloyloxymethyl-2,2-dimethyl -1,3-dioxolane, alkoxylated phenylphenol (meta Acrylate, and the like.
上記(メタ)アクリル酸エステル系単量体の中でも、耐熱性が優れる点で、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸ベンジル、アルコキシ化フェニルフェノール(メタ)アクリレートを用いることが好適である。より好ましくは、耐熱性、密着性、現像性が優れる点で、(メタ)アクリル酸メチル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸シクロヘキシル、及び/又は、アルコキシ化フェニルフェノール(メタ)アクリレートを用いることである。 Among the above (meth) acrylic ester monomers, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate, (from the viewpoint of excellent heat resistance) It is preferable to use benzyl meta) acrylate and alkoxylated phenylphenol (meth) acrylate. More preferably, methyl (meth) acrylate, benzyl (meth) acrylate, cyclohexyl (meth) acrylate, and / or alkoxylated phenylphenol (meth) acrylate are preferable in terms of excellent heat resistance, adhesion, and developability. To use.
上記芳香族ビニル系単量体としては、例えば、スチレン、ビニルトルエン、α-メチルスチレン、メトキシスチレン等が挙げられる。中でも、樹脂の耐熱着色性や耐熱分解性の点で、スチレン、ビニルトルエンが好適である。 Examples of the aromatic vinyl monomer include styrene, vinyl toluene, α-methylstyrene and methoxystyrene. Among them, styrene and vinyltoluene are preferable in terms of the heat-resistant colorability and heat-degradability of the resin.
上記その他の(メタ)アクリル酸エステル系単量体及び/又は芳香族ビニル系単量体の含有割合(2種以上用いる場合はその合計の割合)は、例えば、上記ベースポリマー成分100質量%に対し、1~80質量%であることが好適である。この範囲にあると、耐熱着色性やアルカリ可溶性により優れる硬化物を得ることができる。より好ましくは5~75質量%、更に好ましくは10~70質量%である。 The content ratio of the other (meth) acrylic acid ester-based monomer and / or the aromatic vinyl-based monomer (the ratio of the total thereof when two or more are used) is, for example, 100% by mass of the above-mentioned base polymer component On the other hand, 1 to 80% by mass is preferable. Within this range, a cured product which is more excellent in heat resistant colorability and alkali solubility can be obtained. More preferably, it is 5 to 75% by mass, still more preferably 10 to 70% by mass.
上記他の単量体としてはまた、例えば、特開2013-227485号公報〔0051〕に例示された、(メタ)アクリルアミド類;重合体分子鎖の片末端に(メタ)アクリロイル基を有するマクロモノマー類;共役ジエン類;ビニルエステル類;ビニルエーテル類;N-ビニル化合物類;不飽和イソシアネート類;等の1種又は2種以上を用いることもできる。その含有割合は、上記ベースポリマー成分100質量%中、20質量%以下とすることが好適である。 The above-mentioned other monomers are also, for example, (meth) acrylamides exemplified in JP-A-2013-227485 [0051]; macromonomer having (meth) acryloyl group at one end of polymer molecular chain Conjugated dienes; vinyl esters; vinyl ethers; N-vinyl compounds; unsaturated isocyanates; etc. One or two or more kinds can also be used. The content ratio is preferably 20% by mass or less in 100% by mass of the base polymer component.
ここで、硬化物の電気特性をより向上させる観点からは、上記アルカリ可溶性樹脂(A)は、水酸基等の親水性基を有しないことが好適である。だが、アルカリ可溶性樹脂(A)が水酸基を含有する場合は、当該水酸基は、一級水酸基よりも、二級水酸基であることが好ましい。また、上記アルカリ可溶性樹脂(A)を得るために共重合される単量体成分には、親水性基を有する単量体(例えば、水酸基を有する(メタ)アクリル酸エステル等)をできるだけ含まないことが好ましい。具体的には、親水性基を有する単量体の含有割合は、上記ベースポリマー成分100質量%中、20質量%以下とすることが好適である。 Here, from the viewpoint of further improving the electrical properties of the cured product, it is preferable that the alkali-soluble resin (A) does not have a hydrophilic group such as a hydroxyl group. However, when the alkali-soluble resin (A) contains a hydroxyl group, the hydroxyl group is preferably a secondary hydroxyl group rather than a primary hydroxyl group. Further, the monomer component copolymerized to obtain the above-mentioned alkali-soluble resin (A) does not contain as much as possible a monomer having a hydrophilic group (for example, a (meth) acrylic acid ester having a hydroxyl group etc.) Is preferred. Specifically, the content ratio of the monomer having a hydrophilic group is preferably 20% by mass or less in 100% by mass of the base polymer component.
なお、電気特性が良好な硬化物(硬化膜)を有する表示装置用部材では、例えば、静電容量式のタッチパネルを有する表示装置画面をタッチ入力する際の高精細化が可能となる。
静電容量式のタッチパネルとは、タッチパネルのウインドウにユーザの指が接触すると、指とタッチパネルの(透明)電極との間でキャパシタンスが形成され、これに伴う静電容量の変化によってタッチされた位置を検出するものである。
したがって、硬化膜が形成された様々な部分の電気特性を向上させることで表示装置の高性能化を図ることができる。
Note that, with a display device member having a cured product (cured film) with good electrical characteristics, for example, high definition can be achieved when a display device screen having a capacitive touch panel is touch-input.
With a capacitive touch panel, when the user's finger contacts the window of the touch panel, a capacitance is formed between the finger and the (transparent) electrode of the touch panel, and the position touched by the change in capacitance accompanying this To detect
Therefore, the performance of the display device can be improved by improving the electrical characteristics of various portions in which the cured film is formed.
上記単量体成分を重合する方法としては、バルク重合、溶液重合、乳化重合等の通常用いられる手法を用いることができ、目的、用途に応じて適宜選択すればよい。中でも、溶液重合が、工業的に有利で、分子量等の構造調整も容易であるため好適である。また、上記単量体成分の重合機構は、ラジカル重合、アニオン重合、カチオン重合、配位重合等の機構に基づいた重合方法を用いることができるが、ラジカル重合機構に基づく重合方法が、工業的にも有利であるため好ましい。 As a method of polymerizing the above-mentioned monomer component, methods usually used such as bulk polymerization, solution polymerization, emulsion polymerization and the like can be used, and may be appropriately selected according to the purpose and application. Among them, solution polymerization is preferable because it is industrially advantageous and structural adjustment such as molecular weight is easy. Moreover, although the polymerization mechanism of the said monomer component can use the polymerization method based on mechanisms, such as radical polymerization, anion polymerization, cationic polymerization, coordination polymerization, the polymerization method based on a radical polymerization mechanism is industrially It is preferable because it is also advantageous.
上記重合反応の好ましい形態は、特開2013-227485号公報〔0053〕~〔0065〕に記載のとおりである。なお、重合時間は、1~8時間が好ましく、より好ましくは1~5時間、更に好ましくは2~4時間である。 Preferred embodiments of the above polymerization reaction are as described in JP-A-2013-227485, [0053] to [0065]. The polymerization time is preferably 1 to 8 hours, more preferably 1 to 5 hours, and still more preferably 2 to 4 hours.
上記アルカリ可溶性樹脂(A)は、上述したようにして得られるベースポリマーに、酸基と結合し得る官能基及び重合性二重結合を有する化合物を反応させて得られる重合体であることが好適であるが、酸基と結合し得る官能基及び重合性二重結合を有する化合物における重合性二重結合としては、例えば、(メタ)アクリロイル基、ビニル基、アリル基、メタリル基等が挙げられ、当該化合物として、これらの1種又は2種以上を有するものが好適である。中でも、反応性の点で、(メタ)アクリロイル基が好ましい。また、酸基と結合し得る官能基としては、例えば、ヒドロキシ基、エポキシ基、オキセタニル基、イソシアネート基等が挙げられ、当該化合物として、これらの1種又は2種以上を有するものが好適である。中でも、変成処理反応の速さ、耐熱性、分散性の点から、エポキシ基(グリシジル基を含む)が好ましい。 The alkali-soluble resin (A) is preferably a polymer obtained by reacting a compound having a functional group capable of binding to an acid group and a polymerizable double bond to the base polymer obtained as described above. However, examples of the polymerizable double bond in the compound having a functional group capable of binding to an acid group and a polymerizable double bond include, for example, (meth) acryloyl group, vinyl group, allyl group, methallyl group and the like. As the compound, those having one or more of these are preferable. Among them, a (meth) acryloyl group is preferable in terms of reactivity. Moreover, as a functional group which can be bonded to an acid group, for example, a hydroxy group, an epoxy group, an oxetanyl group, an isocyanate group and the like can be mentioned, and as the compound, those having one or more of these are preferable. . Among them, an epoxy group (including a glycidyl group) is preferable in view of the speed of the modification treatment reaction, the heat resistance and the dispersibility.
上記酸基と結合し得る官能基及び重合性二重結合を有する化合物としては、例えば、(メタ)アクリル酸グリシジル、(メタ)アクリル酸β-メチルグリシジル、(メタ)アクリル酸β-エチルグリシジル、ビニルベンジルグリシジルエーテル、アリルグリシジルエーテル、(メタ)アクリル酸(3,4-エポキシシクロヘキシル)メチル、ビニルシクロヘキセンオキシド等が挙げられ、これらの1種又は2種以上を使用することができる。中でも、エポキシ基及び(メタ)アクリロイル基を有する化合物(単量体)を用いることが好適である。 Examples of the compound having a functional group capable of binding to the above acid group and a polymerizable double bond include glycidyl (meth) acrylate, β-methyl glycidyl (meth) acrylate, β-ethyl glycidyl (meth) acrylate, Examples thereof include vinyl benzyl glycidyl ether, allyl glycidyl ether, (meth) acrylic acid (3,4-epoxycyclohexyl) methyl, vinyl cyclohexene oxide and the like, and one or more of these can be used. Among them, it is preferable to use a compound (monomer) having an epoxy group and a (meth) acryloyl group.
上記酸基と結合し得る官能基及び重合性二重結合を有する化合物の使用量(配合割合)は、ベースポリマーを構成する酸基及び重合性二重結合を有する単量体(これを「単量体x」とする)のカルボン酸に付加させた、酸基と結合し得る官能基及び重合性二重結合を有する化合物(これを「化合物y」とする)の配合割合(質量%)、すなわち「{化合物yのモル量(mol)/単量体xのモル量(mol)}×{単量体xの配合割合(質量%)}」で求められ、50質量%以下となるように設定することが好適である。これにより、電気特性や密着性がより良好な硬化物を得ることができる。より好ましくは50質量%未満であり、これにより、電気特性や、密着性、耐光密着性により優れた硬化物を得ることができる。更に好ましくは45質量%以下、特に好ましくは40質量%以下、最も好ましくは35質量%以下である。また、5質量%以上であることが好適である。より好ましくは7質量%以上である。
ここでの「単量体xの配合割合(質量%)」とは、ベースポリマー成分(ベースポリマーを形成する単量体成分)の総量を100質量%としたときの、単量体xの配合量(質量%)を意味する。
The amount (compounding ratio) of the compound having a functional group capable of binding to the above-mentioned acid group and a polymerizable double bond is a monomer having an acid group constituting the base polymer and a polymerizable double bond ( Blending ratio (mass%) of a compound having a functional group capable of binding to an acid group and a polymerizable double bond (hereinafter referred to as “compound y”) added to a carboxylic acid of a monomer x ′ ′) That is, it is determined by “{mol amount of compound y (mol) / mol amount of monomer x (mol)} × {blending ratio of monomer x (% by mass)}” to be 50% by mass or less It is preferable to set. This makes it possible to obtain a cured product with better electrical properties and adhesion. More preferably, the content is less than 50% by mass, whereby a cured product excellent in electrical properties, adhesion, and light adhesion can be obtained. More preferably, it is 45% by mass or less, particularly preferably 40% by mass or less, and most preferably 35% by mass or less. Moreover, it is preferable that it is 5 mass% or more. More preferably, it is 7% by mass or more.
Here, the “blending ratio (mass%) of the monomer x” refers to the blending of the monomer x when the total amount of the base polymer component (monomer component forming the base polymer) is 100 mass%. The amount (mass%) is meant.
なお、例えば、酸基と結合し得る官能基及び重合性二重結合を有する化合物(化合物y)としてGMA(メタクリル酸グリシジル)を用い、酸基及び重合性二重結合を有する単量体(単量体x)としてMAA(メタクリル酸)を用いた場合、上記でいう「酸基と結合し得る官能基及び重合性二重結合を有する化合物の配合割合(質量%)」とは、付加させたGMAをMAA質量換算した質量%を意味し、「{GMAのモル量(mol)/MAAのモル量(mol)}×MAA配合割合(質量%)」により求められる。この数値が、上記の好ましい範囲内にあることが好適である。 For example, GMA (glycidyl methacrylate) is used as a compound (compound y) having a functional group capable of binding to an acid group and a polymerizable double bond, and a monomer having an acid group and a polymerizable double bond (single When MAA (methacrylic acid) is used as the monomer x), “the compounding ratio (mass%) of the compound having a functional group capable of binding to an acid group and a polymerizable double bond” described above is added It means mass% of GMA converted to mass of MAA, and can be determined by "{molar amount of GMA (mol) / molar amount of MAA (mol)} x MAA blending ratio (mass%)". It is preferable that this numerical value is within the above-mentioned preferred range.
上記アルカリ可溶性樹脂(A)は、例えば、上記ベースポリマー成分と、酸基と結合し得る官能基及び重合性二重結合を有する化合物とを反応させる際に、該ベースポリマー成分の酸基(好ましくはカルボキシル基)の量を、該酸基と結合し得る官能基及び重合性二重結合を有する化合物の量より過剰にする方法;上記ベースポリマー成分と、酸基と結合し得る官能基及び重合性二重結合を有する化合物とを反応させた後に、更に多塩基酸無水物基を有する化合物を反応させる方法;等の手法を用いて製造することが好ましい。
具体的には、特開2013-227485号公報〔0069〕~〔0076〕に記載された方法により製造することが好適である。
The alkali-soluble resin (A) is, for example, the acid group of the base polymer component when reacting the base polymer component with a compound having a functional group capable of binding to an acid group and a polymerizable double bond (preferably A method of making the amount of the carboxyl group in excess of the amount of the functional group capable of binding to the acid group and the compound having the polymerizable double bond; the above-mentioned base polymer component, the functional group capable of binding to the acid group, and polymerization The compound is preferably produced by a method of reacting a compound having a polybasic acid anhydride group after the reaction with a compound having a sexual double bond, and the like; and the like.
Specifically, it is preferable to manufacture by the method described in JP-A-2013-227485 [0069] to [0076].
上記アルカリ可溶性樹脂(A)は、エチレン性不飽和基の当量、すなわち二重結合当量が200~1万であることが好ましい。これにより、本発明の作用効果をより充分に発揮することが可能となる。中でも、400~5000であることがより好ましい。これにより、例えば、密着性及び表面硬度もより向上される。下限値として更に好ましくは450以上、特に好ましくは500以上であり、また、上限値としてより好ましくは4000以下、更に好ましくは3000以下、特に好ましくは2000以下、最も好ましくは1500以下である。このように上記アルカリ可溶性樹脂(A)の二重結合当量が500~1500である形態もまた、本発明の好適な形態の1つである。 The alkali-soluble resin (A) preferably has an equivalent amount of an ethylenically unsaturated group, ie, a double bond equivalent of 200 to 10,000. This makes it possible to more fully exhibit the effects of the present invention. Among them, 400 to 5000 is more preferable. Thereby, for example, adhesion and surface hardness are further improved. The lower limit is more preferably 450 or more, particularly preferably 500 or more, and the upper limit is more preferably 4000 or less, still more preferably 3000 or less, particularly preferably 2000 or less, and most preferably 1500 or less. Thus, a form in which the double bond equivalent of the alkali-soluble resin (A) is 500 to 1,500 is also one of the preferred forms of the present invention.
二重結合当量とは、重合体の二重結合1molあたりの重合体溶液の固形分の質量(g)である。ここでいう重合体溶液の固形分の質量とは、例えば、上記ベースポリマー成分の質量と、酸基と結合し得る官能基及び重合性二重結合を有する化合物の質量と、連鎖移動剤の質量とを合計したものである。重合体溶液の固形分の質量を重合体の二重結合量で除することにより、求めることが可能である。重合体の二重結合量は、投入した酸基と、結合し得る官能基及び重合性二重結合を有する化合物との量から求めることができる。 The double bond equivalent is the mass (g) of the solid content of the polymer solution per 1 mol of double bond of the polymer. The weight of the solid content of the polymer solution as referred to herein is, for example, the weight of the above-mentioned base polymer component, the weight of the compound having a functional group capable of binding to an acid group and a polymerizable double bond, and the weight of a chain transfer agent And the sum of It can be determined by dividing the mass of the solid content of the polymer solution by the amount of double bonds of the polymer. The amount of double bonds of the polymer can be determined from the amount of the introduced acid group and the functional group capable of binding and the compound having a polymerizable double bond.
上記アルカリ可溶性樹脂(A)は、重量平均分子量が5000以上である。これにより、硬化物の現像性や表面硬度を高めることができる。好ましくは7000以上、より好ましくは1万以上である。理由は定かではないが、重量平均分子量が1万以上のものを用いると、現像時にパターンエッジ上に多官能(メタ)アクリレート化合物が残存することがより一層充分に抑制されるため、パターンエッジが直角(四角)に近づく、すなわち現像性が著しく向上されることになる。また、このようなアルカリ可溶性樹脂(A)を用いると、硬化物の表面硬度がより向上され、しかも高温環境下に晒された後においても各種の優れた物性をより安定して発揮することもできる。更に好ましくは11000以上、特に好ましくは11500以上、最も好ましくは12000以上である。また、粘性等の観点から、25万以下であることが好ましい。より好ましくは10万以下、更に好ましくは5万以下、特に好ましくは3万以下、最も好ましくは2万以下である。
なお、アルカリ可溶性樹脂が高分子量である場合、酸価が高い方が現像されやすくなる。
本明細書中、重量平均分子量は、後述する実施例に記載の方法により測定することができる。
The alkali-soluble resin (A) has a weight average molecular weight of 5,000 or more. Thereby, the developability and surface hardness of a hardened material can be raised. Preferably it is 7,000 or more, more preferably 10,000 or more. The reason is not clear, but when the weight average molecular weight is 10,000 or more, the remaining of the polyfunctional (meth) acrylate compound on the pattern edge during development is more sufficiently suppressed, so the pattern edge is It approaches a right angle (square), that is, the developability is significantly improved. Moreover, when such an alkali-soluble resin (A) is used, the surface hardness of the cured product is further improved, and furthermore, various excellent physical properties can be more stably exhibited even after being exposed to a high temperature environment. it can. More preferably, it is 11000 or more, particularly preferably 11500 or more, and most preferably 12000 or more. Moreover, it is preferable that it is 250,000 or less from a viewpoint of viscosity etc. More preferably, it is 100,000 or less, still more preferably 50,000 or less, particularly preferably 30,000 or less, and most preferably 20,000 or less.
When the alkali-soluble resin has a high molecular weight, the higher the acid value, the easier the development.
In the present specification, the weight average molecular weight can be measured by the method described in the examples described later.
<マレイン酸系重合体>
本発明の硬化性樹脂組成物はまた、必要に応じて(例えば、より一層高い表面硬度や電気特性等が求められる用途に用いる場合等)、更に、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物とを含む単量体成分を重合して得られるマレイン酸系重合体を含むことが好ましい。すなわち本発明の硬化性樹脂組成物は、アルカリ可溶性樹脂(A)、多官能(メタ)アクリレート化合物、及び、当該マレイン酸系重合体を少なくとも含むことが好適である。これにより、より一層充分な表面硬度を有するとともに、極めて電気特性が良好な硬化物を与えることができる。
<Maleic acid polymer>
The curable resin composition of the present invention may, if necessary (for example, when used for applications requiring higher surface hardness, electrical properties, etc.), an aromatic vinyl compound, a maleic anhydride derivative, and the like. It is preferable to include a maleic acid-based polymer obtained by polymerizing a monomer component containing at least one of hydrolysates thereof. That is, the curable resin composition of the present invention preferably contains at least an alkali-soluble resin (A), a polyfunctional (meth) acrylate compound, and the maleic acid polymer. As a result, it is possible to provide a cured product having an even more satisfactory surface hardness and an extremely good electrical property.
上記マレイン酸系重合体は、アルカリ可溶性を示すものであることが好ましい。また、側鎖にエチレン性不飽和基を有しない樹脂(重合体)であることも好適である。 It is preferable that the said maleic acid type polymer is what shows alkali solubility. Moreover, it is also preferable that it is resin (polymer) which does not have an ethylenically unsaturated group in a side chain.
上記マレイン酸系重合体を形成する単量体成分は、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物とを含む限り、必要に応じて、これらの化合物と共重合し得る他の単量体を更に含んでいてもよい。これら各単量体は、それぞれ1種又は2種以上を使用することができる。他の単量体の含有割合は、単量体成分の総量100質量%中、例えば、10~50質量%であることが好ましい。
なお、上記マレイン酸系重合体として、市販品を用いてもよい。
The monomer component forming the above-mentioned maleic acid-based polymer can be copolymerized with these compounds as needed as long as it contains an aromatic vinyl compound and a maleic anhydride derivative and / or a hydrolyzate thereof It may further contain other monomers. Each of these monomers may be used alone or in combination of two or more. The content of the other monomer is preferably, for example, 10 to 50% by mass in 100% by mass of the total amount of the monomer components.
A commercial item may be used as the above-mentioned maleic acid polymer.
上記芳香族ビニル化合物としては、例えば、スチレン;メチルスチレン(ビニルトルエン)、エチルスチレン、プロピルスチレン、イソプロピルスチレン、ブチルスチレン、ジメチルスチレン、ジエチルスチレン等のアルキル置換スチレン;メトキシスチレン、エトキシスチレン、プロポキシスチレン、ブトキシスチレン等のアルコキシ置換スチレン;ビニルビフェニル、ベンジルスチレン等の芳香族基置換スチレン;クロロスチレン、フルオロスチレン、ブロモスチレン、クロロ-メチルスチレン等のハロゲン置換スチレン;ビニル安息香酸、スチレンスルホン酸等の酸置換スチレン;等のスチレン系化合物の他、ビニルナフタレンや、ビニルアントラセン等が挙げられる。これらの中でも、スチレン系化合物が好適であり、より好ましくはスチレンである。 Examples of the aromatic vinyl compounds include styrene; alkyl-substituted styrenes such as methylstyrene (vinyltoluene), ethylstyrene, propylstyrene, isopropylstyrene, butylstyrene, dimethylstyrene, diethylstyrene and the like; methoxystyrene, ethoxystyrene, propoxystyrene And alkoxy substituted styrenes such as butoxystyrene; aromatic group substituted styrenes such as vinylbiphenyl and benzyl styrene; halogen substituted styrenes such as chlorostyrene, fluorostyrene, bromostyrene and chloro-methylstyrene; vinyl benzoic acid and styrene sulfonic acid In addition to styrene compounds such as acid-substituted styrene, vinyl naphthalene, vinyl anthracene and the like can be mentioned. Among these, styrenic compounds are preferable, and styrene is more preferable.
上記無水マレイン酸誘導体及び/又はその加水分解物としては、例えば、マレイン酸無水物、イタコン酸無水物、アルケニルコハク酸無水物、シトラコン酸無水物、2,3-ジメチルマレイン酸無水物等の他、これらの加水分解物が挙げられる。なお、無水マレイン酸誘導体の好ましい形態を化学式で表すと、下記一般式(a)で表すことができる。 Examples of the above-mentioned maleic anhydride derivative and / or a hydrolyzate thereof include maleic anhydride, itaconic anhydride, alkenyl succinic anhydride, citraconic anhydride, 2,3-dimethyl maleic anhydride and the like. And these hydrolysates. In addition, when the preferable form of a maleic anhydride derivative is represented by a chemical formula, it can represent with the following general formula (a).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
上記式(a)中、R及びRは、同一又は異なって、水素原子若しくは炭化水素基を表すか、又は、RとRとが、直接若しくは炭化水素鎖を介して結合していてもよい。炭化水素基は、炭素数1~10の炭化水素基であることが好ましく、また、アルキル基又はフェニル基であることが好ましい。アルキル基の炭素数は1~6であることがより好ましい。炭化水素鎖は、炭素数1~10のアルキル鎖であることが好ましく、アルキル鎖の炭素数は1~6であることがより好ましい。R及びRとして特に好ましくは、R及びRの両方が水素原子を表す形態である。 In the above formula (a), R 1 and R 2 are the same or different and each represents a hydrogen atom or a hydrocarbon group, or R 1 and R 2 are bonded directly or via a hydrocarbon chain May be The hydrocarbon group is preferably a hydrocarbon group having 1 to 10 carbon atoms, and is preferably an alkyl group or a phenyl group. The carbon number of the alkyl group is more preferably 1 to 6. The hydrocarbon chain is preferably an alkyl chain having 1 to 10 carbon atoms, and more preferably the alkyl chain has 1 to 6 carbon atoms. Particularly preferred as R 1 and R 2, it is a form in which both of R 1 and R 2 represents a hydrogen atom.
上記単量体成分において、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物との含有割合は、無水マレイン酸誘導体及び/又はその加水分解物の総量100モル%に対し、芳香族ビニル化合物が、10~500モル%であることが好適である。より好ましくは50~400モル%である。 In the above-mentioned monomer component, the content ratio of the aromatic vinyl compound and the maleic anhydride derivative and / or the hydrolyzate thereof is an aroma relative to the total 100 mol% of the maleic anhydride derivative and / or the hydrolyzate thereof. It is preferable that the amount of the group vinyl compound is 10 to 500 mol%. More preferably, it is 50 to 400 mol%.
上記単量体成分の重合方法は特に限定されず、通常の手法で行えばよい。また、重合後に、必要に応じ、アルコール等を用いてエステル化反応を行ってもよいし、ナトリウム塩等の金属塩や、アンモニウム塩等を用いて中和反応を行ってもよい。 The polymerization method of the above-mentioned monomer component is not particularly limited, and may be carried out by an ordinary method. After the polymerization, if necessary, the esterification reaction may be performed using an alcohol or the like, or the neutralization reaction may be performed using a metal salt such as a sodium salt or an ammonium salt.
上記マレイン酸系重合体として特に好ましくは、下記式(1)で表される構成単位(構成単位(1)とも称す)と、下記式(2)で表される構成単位(構成単位(2)とも称す)とを有する形態である。これにより、本発明の作用効果をより充分に発揮することが可能となる。 The structural unit (also referred to as a structural unit (1)) represented by the following formula (1) and the structural unit (structural unit (2) represented by the following formula (2) are particularly preferable as the above-mentioned maleic acid polymer Also referred to as This makes it possible to more fully exhibit the effects of the present invention.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
式中、Aは、置換基を有していてもよいフェニル基を表す。R及びRは、同一又は異なって、水素原子若しくは炭化水素基を表すか、又は、RとRとが、直接若しくは炭化水素鎖を介して結合していてもよい。R及びRは、同一又は異なって、OR基若しくはNR基を表すか、又は、RとRとが結合して無水環を形成していてもよい。R、R及びRは、同一又は異なって、水素原子、金属原子、又は、置換基、エーテル結合及び/若しくはエステル結合を有していてもよい炭化水素基を表す。但し、RとRとは、同時に金属原子を含まない。 In the formula, A represents a phenyl group which may have a substituent. R 1 and R 2 are the same or different and each represents a hydrogen atom or a hydrocarbon group, or R 1 and R 2 may be bonded directly or via a hydrocarbon chain. R 3 and R 4 may be the same or different and each represent an OR 5 group or an NR 6 R 7 group, or R 3 and R 4 may be combined to form an anhydrous ring. R 5 , R 6 and R 7 are the same or different and each represents a hydrogen atom, a metal atom, or a hydrocarbon group which may have a substituent, an ether bond and / or an ester bond. However, R 3 and R 4 do not contain metal atoms at the same time.
上記式(1)中、Aは、置換基を有していてもよいフェニル基を表す。置換基は、特に限定されず、例えば、炭素数1~5のアルキル基、炭素数1~5のアルコキシ基、炭素数6~10のアリール基、炭素数7~12のアラルキル基、ハロゲン原子等の1種又は2種以上が挙げられる。 In the above formula (1), A represents a phenyl group which may have a substituent. The substituent is not particularly limited, and examples thereof include an alkyl group of 1 to 5 carbon atoms, an alkoxy group of 1 to 5 carbon atoms, an aryl group of 6 to 10 carbon atoms, an aralkyl group of 7 to 12 carbon atoms, and the like. 1 type or 2 types or more of are mentioned.
上記式(2)中、R及びRは、上記式(a)中の当該記号と同様である。
また、R、Rが表し得るOR基及びNR基において、R、R及びRは、同一又は異なって、水素原子、金属原子、又は、炭化水素基を表す(但し、炭化水素基は、置換基、エーテル結合、及び、エステル結合からなる群より選択される少なくとも1種を有していてもよい。)。
上記金属原子は、例えば、リチウム原子、ナトリウム原子、カリウム原子等のアルカリ金属原子;カルシウム原子、マグネシウム原子等のアルカリ土類金属原子;鉄等の遷移金属原子;等が例示される。中でも、アルカリ金属原子又はアルカリ土類金属原子が好ましく、より好ましくはアルカリ金属原子、更に好ましくはナトリウム原子又はカリウム原子である。
上記炭化水素基は、炭素数1~18の炭化水素基であることが好ましい。また、アルキル基又はフェニル基であることが好ましい。該アルキル基の炭素数は、1~18であることが好ましく、より好ましくは1~12、更に好ましくは3~9である。炭化水素基が有してもよい置換基は、上記式(1)中のAについて上述したとおりであるが、中でもハロゲン原子が好ましい。
In the above formula (2), R 1 and R 2 are the same as the corresponding symbols in the above formula (a).
Further, in the OR 5 group and the NR 6 R 7 group which R 3 and R 4 can represent, R 5 , R 6 and R 7 are the same or different and each represents a hydrogen atom, a metal atom or a hydrocarbon group ( However, the hydrocarbon group may have at least one selected from the group consisting of a substituent, an ether bond, and an ester bond).
Examples of the metal atom include alkali metal atoms such as lithium atom, sodium atom and potassium atom; alkaline earth metal atoms such as calcium atom and magnesium atom; transition metal atoms such as iron; Among them, an alkali metal atom or an alkaline earth metal atom is preferable, an alkali metal atom is more preferable, and a sodium atom or a potassium atom is more preferable.
The hydrocarbon group is preferably a hydrocarbon group having 1 to 18 carbon atoms. Moreover, it is preferable that it is an alkyl group or a phenyl group. The carbon number of the alkyl group is preferably 1 to 18, more preferably 1 to 12, and still more preferably 3 to 9. The substituent which the hydrocarbon group may have is as described above for A in the above formula (1), and among them, a halogen atom is preferable.
上記式(2)で表される構成単位として特に好ましくは、R及びRのいずれかが水酸基又はその金属中和塩であることである。すなわち、R及びRのいずれかがOR基(Rは、水素原子又は金属原子を表す。)であることが特に好ましい。
具体的には、例えば、R及びRのいずれかがアルコキシ基、すなわちOR基(Rは、置換基を有していてもよいアルキル基を表す。)を表し、もう一方がOR基(Rは、水素原子又は金属原子を表す。)を表す形態;R及びRのいずれかがOR基(Rは、水素原子又は金属原子を表す。)を表し、もう一方が、OR基(Rは、エーテル結合を含む炭素数1~18の炭化水素基を表し、置換基を有していてもよい。)を表す形態;が挙げられる。
Particularly preferably, any of R 3 and R 4 is a hydroxyl group or a metal neutralization salt thereof as the constituent unit represented by the above formula (2). That is, it is particularly preferable that either of R 3 and R 4 is an OR b group (R b represents a hydrogen atom or a metal atom).
Specifically, for example, one of R 3 and R 4 represents an alkoxy group, that is, an OR a group (R a represents an alkyl group which may have a substituent), and the other is OR form which represents b group (R b represents a hydrogen atom or a metal atom); either R 3 or R 4 represents an OR b group (R b represents a hydrogen atom or a metal atom); A form in which one represents an OR c group (wherein R c represents a hydrocarbon group having 1 to 18 carbon atoms containing an ether bond and may have a substituent).
上記マレイン酸系重合体において、構成単位(1)と(2)との存在割合は、構成単位(2)1モルに対し、構成単位(1)が0.1~5モルであることが好ましく、より好ましくは0.5~4モルである。なお、構成単位(1)と(2)との存在比が当該範囲になるように、マレイン酸系重合体1分子中の、構成単位(1)の平均繰り返し数(m)、及び、構成単位(2)の平均繰り返し数(n)を設定することが好適である。例えば、m=1~60の数、n=1~12の数であることが好ましく、より好ましくは、m=1~48、n=1~12である。 In the above-mentioned maleic acid polymer, the proportion of the structural units (1) and (2) is preferably 0.1 to 5 mol of the structural unit (1) with respect to 1 mol of the structural unit (2). More preferably, it is 0.5 to 4 moles. The average number of repeating (m) of the structural unit (1) in one molecule of the maleic acid polymer and the structural unit such that the abundance ratio of the structural units (1) and (2) falls within the above range It is preferable to set the average number of repetitions (n) of (2). For example, the number m is preferably 1 to 60, and the number n is preferably 1 to 12, more preferably m is 1 to 48, and n is 1 to 12.
上記マレイン酸系重合体は、酸価(AV)が、例えば、20mgKOH/g以上、300mgKOH/g未満であることが好適である。これにより、より充分なアルカリ可溶性が発現され、現像性により優れる硬化物を得ることが可能になる。より好ましくは30mgKOH/g以上、更に好ましくは40mgKOH/g以上である。また、290mgKOH/g以下がより好ましい。 The maleic acid polymer preferably has an acid value (AV) of, for example, 20 mg KOH / g or more and less than 300 mg KOH / g. Thereby, more sufficient alkali solubility is expressed, and it becomes possible to obtain a cured product which is more excellent in developability. More preferably, it is 30 mg KOH / g or more, still more preferably 40 mg KOH / g or more. Further, 290 mg KOH / g or less is more preferable.
上記マレイン酸系重合体はまた、重量平均分子量が100以上であることが好ましい。これにより、表面硬度がより高い硬化物を得ることができる。より好ましくは1000以上、更に好ましくは5000以上である。また、粘性等の観点から、25万以下であることが好ましい。より好ましくは10万以下、更に好ましくは5万以下、特に好ましくは3万以下、最も好ましくは2万以下である。 The above-mentioned maleic acid polymer preferably has a weight average molecular weight of 100 or more. Thereby, a cured product with higher surface hardness can be obtained. More preferably, it is 1000 or more, still more preferably 5000 or more. Moreover, it is preferable that it is 250,000 or less from a viewpoint of viscosity etc. More preferably, it is 100,000 or less, still more preferably 50,000 or less, particularly preferably 30,000 or less, and most preferably 20,000 or less.
<エポキシ化合物>
本発明の硬化性樹脂組成物はまた、必要に応じて(例えば、より一層高い表面硬度が求められる用途に用いる場合等)、更に、エポキシ化合物を1種又は2種以上含むことが好ましい。すなわち本発明の硬化性樹脂組成物は、アルカリ可溶性樹脂(A)、多官能(メタ)アクリレート化合物、及び、エポキシ化合物を少なくとも含むことが好適である。これにより、より一層充分な表面硬度を有する硬化物を与えることができる。
<Epoxy compound>
The curable resin composition of the present invention preferably further contains one or more epoxy compounds, if necessary (for example, when used for applications requiring higher surface hardness, etc.). That is, the curable resin composition of the present invention preferably contains at least an alkali-soluble resin (A), a polyfunctional (meth) acrylate compound, and an epoxy compound. This makes it possible to provide a cured product having an even more sufficient surface hardness.
本明細書中、エポキシ化合物とは、エポキシ基を含む化合物を意味する。エポキシ化合物1分子に含まれるエポキシ基の数は1又は2以上であればよいが、より短時間で硬化物が得られる観点から、好ましくは2以上である。すなわちエポキシ化合物は、多官能エポキシ化合物であることが好適である。エポキシ化合物はまた、本発明の作用効果をより充分に発揮できるようにする観点から、エポキシ樹脂であることが特に好適である。 In the present specification, an epoxy compound means a compound containing an epoxy group. The number of epoxy groups contained in one molecule of epoxy compound may be 1 or 2 or more, but is preferably 2 or more from the viewpoint of obtaining a cured product in a shorter time. That is, the epoxy compound is preferably a polyfunctional epoxy compound. The epoxy compound is also particularly preferably an epoxy resin from the viewpoint of enabling the effects of the present invention to be exhibited more sufficiently.
上記エポキシ化合物の含有量は、アルカリ可溶性樹脂(A)100質量部に対し、エポキシ化合物の総量が10~150質量部であることが好適である。これにより、硬化物の表面硬度をより一層向上させることができる。より好ましくは20~100質量部、更に好ましくは30~80質量部である。 The content of the epoxy compound is preferably such that the total amount of the epoxy compound is 10 to 150 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A). This can further improve the surface hardness of the cured product. The amount is more preferably 20 to 100 parts by mass, still more preferably 30 to 80 parts by mass.
上記エポキシ化合物は、重量平均分子量が100以上、25万以下であるものが好ましい。このようなエポキシ化合物を用いることで、本発明の作用効果をより充分に発揮することが可能となる。より好ましくは150以上であり、また、粘性の観点から、より好ましくは10万以下、更に好ましくは5万以下、特に好ましくは1万以下である。 The epoxy compound preferably has a weight average molecular weight of 100 or more and 250,000 or less. By using such an epoxy compound, it is possible to more fully exhibit the function and effect of the present invention. More preferably, it is 150 or more, and from the viewpoint of viscosity, more preferably 100,000 or less, still more preferably 50,000 or less, and particularly preferably 10,000 or less.
上記エポキシ化合物としては、分子内にエポキシ基を有する化合物であれば特に限定されないが、脂環構造を有するエポキシ化合物が特に好適である。本発明の樹脂組成物が脂環構造を有するエポキシ化合物を少なくとも含むことにより、硬化物の表面硬度をより一層高めることができ、また、硬化物の耐光性も良好なものとなる。このように上記エポキシ化合物として、脂環構造を有するエポキシ化合物を少なくとも含む形態もまた、本発明の好適な形態の1つである。 The above epoxy compound is not particularly limited as long as it is a compound having an epoxy group in the molecule, but an epoxy compound having an alicyclic structure is particularly preferable. When the resin composition of the present invention contains at least an epoxy compound having an alicyclic structure, the surface hardness of the cured product can be further enhanced, and the light resistance of the cured product can be improved. Thus, a form including at least an epoxy compound having an alicyclic structure as the above-mentioned epoxy compound is also one of the preferred forms of the present invention.
上記脂環構造を有するエポキシ化合物とは、分子内に脂環構造とエポキシ基とを有する化合物であるが、表面硬度向上の観点からは、分子内に芳香環を有しないものが特に好適である。なお、エポキシシクロヘキサン基や、環状脂肪族炭化水素に直接又は炭化水素を介して付加したエポキシ基のように、脂環構造とエポキシ基とが一体化した基(脂環式エポキシ基とも称す)を含む化合物も、脂環構造を有するエポキシ化合物として好適である。 The epoxy compound having an alicyclic structure is a compound having an alicyclic structure and an epoxy group in the molecule, but from the viewpoint of improving surface hardness, one having no aromatic ring in the molecule is particularly preferable. . In addition, a group in which an alicyclic structure and an epoxy group are integrated (also referred to as an alicyclic epoxy group), such as an epoxy cyclohexane group or an epoxy group directly or via a hydrocarbon attached to a cyclic aliphatic hydrocarbon The compound to contain is also suitable as an epoxy compound which has alicyclic structure.
上記脂環構造を有するエポキシ化合物のうち、脂環式エポキシ基を含む化合物としては、例えば、3,4-エポキシシクロヘキシルメチル-3’,4’-エポキシシクロヘキサンカルボキシレート、イプシロン-カプロラクトン変性-3,4-エポキシシクロヘキシルメチル-3’,4’-エポキシシクロヘキサンカルボキシレート、ビス-(3,4-エポキシシクロヘキシル)アジペート等のエポキシシクロヘキサン基を有する化合物の他、2,2-ビス(ヒドロキシメチル)-1-ブタノールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物、トリグリシジルイソシアヌレート等のヘテロ環含有エポキシ化合物等が挙げられる。 Among the epoxy compounds having an alicyclic structure, examples of compounds containing an alicyclic epoxy group include 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxylate, epsilon-caprolactone-modified-3, In addition to compounds having an epoxycyclohexane group such as 4-epoxycyclohexylmethyl-3 ', 4'-epoxycyclohexanecarboxylate and bis- (3,4-epoxycyclohexyl) adipate, 2,2-bis (hydroxymethyl) -1 -Heterocyclic ring-containing epoxy compounds such as 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of butanol, triglycidyl isocyanurate and the like.
上記脂環構造を有するエポキシ化合物はまた、飽和脂肪族環状炭化水素骨格に直接的又は間接的に結合したエポキシ基を有する化合物であることも好適である。より好ましくは、飽和脂肪族環状炭化水素骨格に直接的又は間接的に結合したグリシジルエーテル基を有する化合物である。このようなエポキシ化合物は、芳香環に結合したエポキシ基を有する化合物(これを「芳香族エポキシ化合物」とも称す)の水添物であることが好ましく、より好ましくは、芳香環に結合したグリシジルエーテル基を有する化合物(これを「芳香族グリシジルエーテル化合物」とも称す)の水添物である。具体的には、水添ビスフェノールA型エポキシ化合物、水添ビスフェノールS型エポキシ化合物、水添ビスフェノールF型エポキシ化合物等が好ましい。特に好ましくは、水添ビスフェノールA型エポキシ化合物、水添ビスフェノールF型エポキシ化合物である。 The epoxy compound having an alicyclic structure is also preferably a compound having an epoxy group directly or indirectly bonded to a saturated aliphatic cyclic hydrocarbon skeleton. More preferably, they are compounds having a glycidyl ether group directly or indirectly bonded to a saturated aliphatic cyclic hydrocarbon skeleton. Such an epoxy compound is preferably a hydrogenated product of a compound having an epoxy group bonded to an aromatic ring (this is also referred to as “aromatic epoxy compound”), and more preferably a glycidyl ether bonded to an aromatic ring It is a hydrogenated product of a compound having a group (this is also referred to as "aromatic glycidyl ether compound"). Specifically, a hydrogenated bisphenol A epoxy compound, a hydrogenated bisphenol S epoxy compound, a hydrogenated bisphenol F epoxy compound, and the like are preferable. Particularly preferred are hydrogenated bisphenol A-type epoxy compounds and hydrogenated bisphenol F-type epoxy compounds.
本発明では、エポキシ化合物として、上述した脂環構造を有するエポキシ化合物とともに又はこれに代えて、他のエポキシ化合物を1種又は2種以上用いることもできる。好ましくは、本発明の樹脂組成物で使用されるエポキシ化合物の総量100質量%のうち、脂環構造を有するエポキシ化合物を50質量%以上用いることである。より好ましくは70質量%以上、更に好ましくは90質量%以上である。 In the present invention, as the epoxy compound, one or more other epoxy compounds can be used together with or instead of the above-described epoxy compound having an alicyclic structure. Preferably, 50% by mass or more of the epoxy compound having an alicyclic structure is used in 100% by mass of the total amount of epoxy compounds used in the resin composition of the present invention. More preferably, it is 70 mass% or more, More preferably, it is 90 mass% or more.
<多官能(メタ)アクリレート化合物>
本発明の硬化性樹脂組成物は、2官能以上の多官能(メタ)アクリレート化合物を含む。
2官能以上の多官能(メタ)アクリレート化合物とは、1分子中に2個以上の(メタ)アクリロイル基を有する化合物であるが、このような化合物を含むことで、該樹脂組成物が感光性及び硬化性に優れたものとなり、高硬度の硬化膜を得ることが可能になる。
ここで、(メタ)アクリロイル基とは、メタクリロイル基及び/又はアクリロイル基を意味するが、本発明では、反応性により優れる観点からアクリロイル基が好ましい。すなわち上記多官能(メタ)アクリレート化合物は、アクリロイル基を2個以上有する多官能アクリレート化合物であることが特に好適である。
<Multifunctional (Meth) Acrylate Compound>
The curable resin composition of the present invention contains a bifunctional or higher polyfunctional (meth) acrylate compound.
The bifunctional or higher polyfunctional (meth) acrylate compound is a compound having two or more (meth) acryloyl groups in one molecule, and the presence of such a compound makes the resin composition photosensitive. And it becomes the thing excellent in hardenability and it becomes possible to obtain a hardened film of high hardness.
Here, the (meth) acryloyl group means a methacryloyl group and / or an acryloyl group, but in the present invention, an acryloyl group is preferable from the viewpoint of being more excellent in reactivity. That is, the above-mentioned polyfunctional (meth) acrylate compound is particularly preferably a polyfunctional acrylate compound having two or more acryloyl groups.
上記多官能(メタ)アクリレート化合物の官能数として好ましくは、3以上である。これにより、感光性及び硬化性がより高められ、硬化物の硬度及び透明性をより向上することができる。このように上記多官能(メタ)アクリレート化合物が3官能以上の多官能(メタ)アクリレート化合物である形態は、本発明の好適な形態の1つである。官能数としてより好ましくは4以上、更に好ましくは5以上である。また、硬化収縮をより抑制する観点から、10以下であることが好ましく、より好ましくは8以下、更に好ましくは6以下である。
なお、官能数が少ない多官能(メタ)アクリレート化合物であっても、フルオレン骨格を有する化合物であれば、硬化物の硬度をより向上することができるため、好ましい。したがって、上記多官能(メタ)アクリレート化合物は、3官能以上の多官能(メタ)アクリレート化合物及び/又はフルオレン骨格を有する多官能(メタ)アクリレート化合物であることが好適である。
Preferably as a functional number of the said polyfunctional (meth) acrylate compound, it is three or more. Thereby, the photosensitivity and the curability can be further enhanced, and the hardness and the transparency of the cured product can be further enhanced. Thus, a form in which the above-mentioned polyfunctional (meth) acrylate compound is a trifunctional or higher polyfunctional (meth) acrylate compound is one of the preferable forms of the present invention. The functionality is more preferably 4 or more, still more preferably 5 or more. Moreover, it is preferable that it is 10 or less from a viewpoint of suppressing a cure shrinkage more, More preferably, it is 8 or less, More preferably, it is 6 or less.
In addition, even if it is a polyfunctional (meth) acrylate compound with few functional numbers, if it is a compound which has fluorene structure, since the hardness of hardened | cured material can be improved more, it is preferable. Therefore, the polyfunctional (meth) acrylate compound is preferably a trifunctional or higher polyfunctional (meth) acrylate compound and / or a polyfunctional (meth) acrylate compound having a fluorene skeleton.
上記多官能(メタ)アクリレート化合物の分子量は特に限定されないが、取り扱いの観点から、例えば、2000以下が好適である。より好ましくは1000以下である。また、100以上が好適である。 Although the molecular weight of the said polyfunctional (meth) acrylate compound is not specifically limited, From a handling viewpoint, 2000 or less is suitable, for example. More preferably, it is 1000 or less. Moreover, 100 or more is suitable.
上記多官能(メタ)アクリレート化合物としては特に限定されないが、例えば、下記の化合物等が挙げられる。
エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ブチレングリコールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート、シクロヘキサンジメタノールジ(メタ)アクリレート、ビスフェノールAアルキレンオキシドジ(メタ)アクリレート、ビスフェノールFアルキレンオキシドジ(メタ)アクリレート、9,9-ビス[4-(2-アクリロイルオキシエトキシ)フェニル]フルオレン等の2官能(メタ)アクリレート化合物;
Although it does not specifically limit as said polyfunctional (meth) acrylate compound, For example, the following compound etc. are mentioned.
Ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butylene glycol di (meth) acrylate, hexanediol di (meth) acrylate, cyclohexane dimethanol Difunctional (meth) acrylates such as di (meth) acrylate, bisphenol A alkylene oxide di (meth) acrylate, bisphenol F alkylene oxide di (meth) acrylate, 9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorene ) Acrylate compounds;
トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールヘプタ(メタ)アクリレート、トリペンタエリスリトールオクタ(メタ)アクリレート、エチレンオキシド付加トリメチロールプロパントリ(メタ)アクリレート、エチレンオキシド付加ジトリメチロールプロパンテトラ(メタ)アクリレート、エチレンオキシド付加ペンタエリスリトールテトラ(メタ)アクリレート、エチレンオキシド付加ジペンタエリスリトールヘキサ(メタ)アクリレート、プロピレンオキシド付加トリメチロールプロパントリ(メタ)アクリレート、プロピレンオキシド付加ジトリメチロールプロパンテトラ(メタ)アクリレート、プロピレンオキシド付加ペンタエリスリトールテトラ(メタ)アクリレート、プロピレンオキシド付加ジペンタエリスリトールヘキサ(メタ)アクリレート、ε-カプロラクトン付加トリメチロールプロパントリ(メタ)アクリレート、ε-カプロラクトン付加ジトリメチロールプロパンテトラ(メタ)アクリレート、ε-カプロラクトン付加ペンタエリスリトールテトラ(メタ)アクリレート、ε-カプロラクトン付加ジペンタエリスリトールヘキサ(メタ)アクリレート等の3官能以上の多官能(メタ)アクリレート化合物;等。 Trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, glycerin tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, Dipentaerythritol hexa (meth) acrylate, tripentaerythritol hepta (meth) acrylate, tripentaerythritol octa (meth) acrylate, ethylene oxide adducted trimethylolpropane tri (meth) acrylate, ethylene oxide adducted ditrimethylolpropane tetra (meth) acrylate, ethylene oxide Addition pentaerythritol tetra (meth) acrylate, ethylene oxide addition dipe Taerythritol hexa (meth) acrylate, propylene oxide-added trimethylolpropane tri (meth) acrylate, propylene oxide-added ditrimethylolpropane tetra (meth) acrylate, propylene oxide-added pentaerythritol tetra (meth) acrylate, propylene oxide-added dipentaerythritol hexamer (Meth) Acrylate, ε-Caprolactone Added Trimethylolpropane Tri (meth) acrylate, ε-Caprolactone Added Ditrimethylolpropane Tetra (meth) acrylate, ε-Caprolactone Added Pentaerythritol Tetra (meth) acrylate, ε-Caprolactone Added Dipentaerythritol Trifunctional or higher polyfunctional (meth) acrylate compounds such as hexa (meth) acrylate; etc.
上記硬化性樹脂組成物において、多官能(メタ)アクリレート化合物の含有割合は、上記アルカリ可溶性樹脂(A)及び必要に応じて含まれるマレイン酸系重合体との総量100質量部に対し、200質量部以下であることが好ましい。この範囲であると、硬化性により優れた硬化物(硬化膜)を得ることができる。より好ましくは190質量部以下である。中でも、密着性向上の観点からは、180質量部以下であることが好ましく、より好ましくは170質量部以下、更に好ましくは160質量部以下である。また、電気特性向上の観点からは、120質量部以下であることが好ましく、より好ましくは110質量部以下、更に好ましくは100質量部以下、より更に好ましくは90質量部以下、特に好ましくは80質量部以下、最も好ましくは70質量部以下である。また、現像性をより向上させる観点から、20質量部以上であることが好ましい。より好ましくは25質量部以上である。 In the curable resin composition, the content ratio of the polyfunctional (meth) acrylate compound is 200 parts by mass with respect to 100 parts by mass in total of the alkali-soluble resin (A) and the maleic acid polymer contained as needed. It is preferable that it is less than part. Within this range, a cured product (cured film) which is more excellent in curability can be obtained. More preferably, it is 190 parts by mass or less. Among them, from the viewpoint of improving adhesion, the amount is preferably 180 parts by mass or less, more preferably 170 parts by mass or less, and still more preferably 160 parts by mass or less. Further, from the viewpoint of improving the electrical properties, it is preferably 120 parts by mass or less, more preferably 110 parts by mass or less, still more preferably 100 parts by mass or less, still more preferably 90 parts by mass or less, particularly preferably 80 parts by mass The amount is preferably at most 70 parts by mass, most preferably at most parts. Moreover, it is preferable that it is 20 mass parts or more from a viewpoint of improving a developability more. More preferably, it is 25 parts by mass or more.
<他の重合性化合物>
本発明の硬化性樹脂組成物はまた、必要に応じて、上記多官能(メタ)アクリレート化合物やエポキシ化合物以外の重合性化合物(他の重合性化合物とも称す)を更に含んでもよい。このような重合性化合物は、1種であってもよいし、2種以上含んでもよい。
重合性化合物とは、重合性単量体とも称し、フリーラジカル、電磁波(例えば、赤外線、紫外線、X線等)、電子線等の活性エネルギー線の照射等により重合し得る、重合性不飽和結合(重合性不飽和基とも称す);カチオン重合性基;等の重合性基を有する化合物(但し、上述した多官能(メタ)アクリレート化合物及びエポキシ化合物を除く)である。好ましくは、前者の重合性不飽和結合を含む化合物であり、特にラジカル重合性化合物(ラジカル重合性単量体)が好ましい。
<Other polymerizable compounds>
The curable resin composition of the present invention may further optionally contain a polymerizable compound (also referred to as another polymerizable compound) other than the above-described polyfunctional (meth) acrylate compound and epoxy compound. Such polymerizable compounds may be used alone or in combination of two or more.
A polymerizable compound is also referred to as a polymerizable monomer, and is a polymerizable unsaturated bond that can be polymerized by irradiation of active energy rays such as free radicals, electromagnetic waves (eg, infrared rays, ultraviolet rays, X-rays, etc.) and electron beams. (Also referred to as a polymerizable unsaturated group); a cationically polymerizable group; a compound having a polymerizable group such as (except for the above-mentioned polyfunctional (meth) acrylate compound and epoxy compound). Preferably, the former is a compound containing a polymerizable unsaturated bond, and in particular, a radically polymerizable compound (radically polymerizable monomer) is preferable.
上記重合性化合物(好ましくはラジカル重合性化合物)は、分子内に重合性基を1つ有する単官能性の化合物(単官能重合性化合物とも称す)と、2個以上有する多官能性の化合物(多官能重合性化合物とも称す。上記多官能(メタ)アクリレート化合物に該当するものを除く)とに分類することができ、これらの1種又は2種以上を使用することができる。重合性化合物の分子量は特に限定されないが、取り扱いの観点から、例えば、2000以下が好適である。 The polymerizable compound (preferably a radically polymerizable compound) is a monofunctional compound having one polymerizable group in its molecule (also referred to as a monofunctional polymerizable compound) and a polyfunctional compound having two or more It can also be classified as a polyfunctional polymerizable compound (except for those corresponding to the above-mentioned polyfunctional (meth) acrylate compounds), and one or more of these can be used. The molecular weight of the polymerizable compound is not particularly limited, but from the viewpoint of handling, for example, 2000 or less is preferable.
上記ラジカル重合性化合物のうち、単官能重合性化合物としては、特に限定されず、例えば、(メタ)アクリル酸エステル系単量体;(メタ)アクリルアミド類;不飽和モノカルボン酸類;不飽和基とカルボキシル基の間が鎖延長されている不飽和モノカルボン酸類;芳香族ビニル系単量体;N置換マレイミド系単量体;共役ジエン類;ビニルエステル類;ビニルエーテル類;N-ビニル化合物類;不飽和イソシアネート類等が挙げられる。これらの中でも、(メタ)アクリル酸エステル系単量体が好ましい、すなわち言い換えれば、単官能(メタ)アクリレート化合物が好適である。 Among the above radically polymerizable compounds, the monofunctional polymerizable compound is not particularly limited, and, for example, (meth) acrylic acid ester monomers; (meth) acrylamides; unsaturated monocarboxylic acids; unsaturated groups and Unsaturated monocarboxylic acids whose chain is extended between carboxyl groups; aromatic vinyl monomers; N-substituted maleimide monomers; conjugated dienes; vinyl esters; vinyl ethers; N-vinyl compounds; Saturated isocyanates etc. are mentioned. Among these, (meth) acrylic acid ester type monomers are preferable, in other words, monofunctional (meth) acrylate compounds are preferable.
上記単官能(メタ)アクリレート化合物としては、脂肪族炭化水素基を有する単官能(メタ)アクリレート化合物や、芳香環(芳香族炭化水素基)を有する単官能(メタ)アクリレート化合物が挙げられるが、その中でも前者が好ましく、特に、1分子中に1個の(メタ)アクリロイル基と、炭素数5~24の脂肪族炭化水素基とを有する化合物が好適である。脂肪族炭化水素基として具体的には、脂肪族飽和炭化水素基(アルキル基)、及び、脂肪族不飽和炭化水素基(例えば、アルケニル基)が挙げられる。中でも、脂肪族飽和炭化水素基であると、より一層密着性等に優れる硬化物を得ることができるため好適である。具体的には、C2n+1で表される基(n=5~24)であることが好ましい。 Examples of the monofunctional (meth) acrylate compound include monofunctional (meth) acrylate compounds having an aliphatic hydrocarbon group and monofunctional (meth) acrylate compounds having an aromatic ring (aromatic hydrocarbon group). Among them, the former is preferable, and in particular, a compound having one (meth) acryloyl group and one aliphatic hydrocarbon group having 5 to 24 carbon atoms in one molecule is preferable. Specific examples of aliphatic hydrocarbon groups include aliphatic saturated hydrocarbon groups (alkyl groups) and aliphatic unsaturated hydrocarbon groups (for example, alkenyl groups). Among them, an aliphatic saturated hydrocarbon group is preferable because a cured product which is further excellent in adhesion and the like can be obtained. Specifically, a group represented by C n H 2n + 1 (n = 5 to 24) is preferable.
上記脂肪族炭化水素基の炭素数は、5~24であることが好適である。これにより、硬化物の表面硬度がより充分なものとなり、また、他の含有成分との相溶性にもより優れるものとなる。炭素数として好ましくは8以上である。また、好ましくは22以下、より好ましくは20以下である。 The carbon number of the aliphatic hydrocarbon group is preferably 5 to 24. By this, the surface hardness of the cured product becomes more sufficient, and the compatibility with other contained components becomes more excellent. The carbon number is preferably 8 or more. Moreover, Preferably it is 22 or less, More preferably, it is 20 or less.
上記脂肪族炭化水素基を有する単官能(メタ)アクリレート化合物として好ましくは、例えば、n-アミル(メタ)アクリレート、s-アミル(メタ)アクリレート、t-アミル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ドデシル(メタ)アクリレート(ラウリル(メタ)アクリレートとも称す)、トリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート、ペンタデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、ヘプタデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、セチル(メタ)アクリレート、2-デシルテトラデシル(メタ)アクリレート、2-デシルテトラデカニル(メタ)アクリレート、エイコシル(メタ)アクリレート、ベヘニル(メタ)アクリレート等の直鎖又は分岐鎖からなる脂肪族炭化水素基を有する化合物;イソボルニル(メタ)アクリレート、アダマンチル(メタ)アクリレート等の環状構造の脂肪族炭化水素基を有する化合物;等が挙げられる。中でも、上述した好ましい炭素数の脂肪族飽和炭化水素基を有する化合物がより好ましい。 The monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group is preferably, for example, n-amyl (meth) acrylate, s-amyl (meth) acrylate, t-amyl (meth) acrylate, n-hexyl (meth) ) Acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, dodecyl (meth) acrylate (lauryl (meth) acrylate) ), Tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, heptadecyl (meth) acrylate, stearyl (meth) acrylate, cetyl (meth) It has a linear or branched aliphatic hydrocarbon group such as acrylate, 2-decyltetradecyl (meth) acrylate, 2-decyl tetradecanyl (meth) acrylate, eicosyl (meth) acrylate, behenyl (meth) acrylate and the like Compounds; compounds having a cyclic aliphatic hydrocarbon group such as isobornyl (meth) acrylate and adamantyl (meth) acrylate; and the like. Among them, compounds having the above-described aliphatic saturated hydrocarbon group having a preferred carbon number are more preferable.
上記ラジカル重合性化合物のうち、多官能重合性化合物としては、例えば、上述した不飽和多価カルボン酸類や不飽和酸無水物類の他、特開2013-227485号公報〔0097〕~〔0098〕に例示された、多官能ビニルエーテル化合物;ビニルエーテル基含有(メタ)アクリレート化合物;多官能アリルエーテル化合物;アリル基含有(メタ)アクリル酸エステル類;多官能(メタ)アクリロイル基含有イソシアヌレート類;多官能アリル基含有イソシアヌレート類;多官能ウレタン(メタ)アクリレート類;多官能芳香族ビニル類;等も挙げられる。 Among the above-mentioned radically polymerizable compounds, as a polyfunctional polymerizable compound, for example, in addition to the above-mentioned unsaturated polyvalent carboxylic acids and unsaturated acid anhydrides, JP-A-2013-227485 [0097] to [0098] Vinyl ether group-containing (meth) acrylate compounds; polyfunctional allyl ether compounds; allyl group-containing (meth) acrylic esters; polyfunctional (meth) acryloyl group-containing isocyanurates; polyfunctional Also included are allyl group-containing isocyanurates; polyfunctional urethane (meth) acrylates; polyfunctional aromatic vinyls; and the like.
上記硬化性樹脂組成物が、上述した任意成分である、炭素数5~24の脂肪族炭化水素基を有する単官能(メタ)アクリレート化合物を含む場合、その含有割合は、樹脂組成物の固形分総量100質量%中、3~30質量%であることが好適である。これにより、硬化物の透明性がより向上され、かつ密着性向上や電気特性向上をより一層実現することができる。より好ましくは4質量%以上、更に好ましくは5質量%以上であり、また、より好ましくは25質量%以下、更に好ましくは20質量%以下である。
なお、本発明の硬化性樹脂組成物が、多官能(メタ)アクリレート化合物に加えて、炭素数5~24の脂肪族炭化水素基を有する単官能(メタ)アクリレート化合物を含む場合、架橋密度がより低下し、密着性がより向上されるため、本発明の作用効果が更に顕著に発現されることになる。
When the said curable resin composition contains the monofunctional (meth) acrylate compound which has a C5-C24 aliphatic hydrocarbon group which is an arbitrary component mentioned above, the content rate will be the solid content of a resin composition The total amount is preferably 3 to 30% by mass in 100% by mass. Thereby, the transparency of the cured product can be further improved, and the adhesion and electrical characteristics can be further improved. More preferably, it is 4% by mass or more, further preferably 5% by mass or more, and more preferably 25% by mass or less, further preferably 20% by mass or less.
When the curable resin composition of the present invention contains a monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group having 5 to 24 carbon atoms in addition to the polyfunctional (meth) acrylate compound, the crosslink density is As the adhesion is further reduced and the adhesion is further improved, the effects of the present invention will be more significantly exhibited.
上記炭素数5~24の脂肪族炭化水素基を有する単官能(メタ)アクリレート化合物以外の他の重合性単量体の含有割合は、例えば、硬化性樹脂組成物の固形分総量100質量%中、10質量%以下であることが好適である。より好ましくは5質量%以下、更に好ましくは1質量%以下である。 The content of the other polymerizable monomer other than the monofunctional (meth) acrylate compound having an aliphatic hydrocarbon group having 5 to 24 carbon atoms is, for example, 100% by mass of the total solid content of the curable resin composition. And 10% by mass or less. More preferably, it is 5% by mass or less, still more preferably 1% by mass or less.
<光重合開始剤>
本発明の硬化性樹脂組成物はまた、光重合開始剤を含むことが好適である。これにより、上記樹脂組成物の感度や硬化性をより向上することが可能になる。このように上記硬化性樹脂組成物が更に光重合開始剤を含む形態は、本発明の好適な形態の1つである。また、本発明の硬化性樹脂組成物は、感光性樹脂組成物であることが好ましい。
<Photoinitiator>
The curable resin composition of the present invention preferably also contains a photopolymerization initiator. This makes it possible to further improve the sensitivity and the curability of the resin composition. Thus, the form in which the above-mentioned curable resin composition further contains a photopolymerization initiator is one of the preferable forms of the present invention. In addition, the curable resin composition of the present invention is preferably a photosensitive resin composition.
上記光重合開始剤として好ましくは、ラジカル重合性の光重合開始剤である。ラジカル重合性の光重合開始剤とは、電磁波や電子線等の活性エネルギー線の照射により重合開始ラジカルを発生させるものであり、通常使用されるものを1種又は2種以上使用することができる。また、必要に応じて、光増感剤や光ラジカル重合促進剤等を1種又は2種以上併用してもよい。光重合開始剤とともに、光増感剤及び/又は光ラジカル重合促進剤を併用することにより、感度や硬化性がより向上される。 The above-mentioned photopolymerization initiator is preferably a radical polymerizable photopolymerization initiator. A radically polymerizable photopolymerization initiator is one that generates a polymerization initiating radical by irradiation of an active energy ray such as an electromagnetic wave or an electron beam, and one or two or more kinds commonly used can be used. . Moreover, you may use together 1 type, or 2 or more types of a photosensitizer, an optical radical polymerization accelerator, etc. as needed. By using a photosensitizer and / or a photo radical polymerization accelerator together with the photopolymerization initiator, the sensitivity and the curability are further improved.
上記光重合開始剤として具体的には、例えば、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン(「IRGACURE907」、BASF社製)、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1(「IRGACURE369」、BASF社製)、2-ジメチルアミノ-2-(4-メチル-ベンジル)-1-(4-モルフォリン-4-イル-フェニル)-ブタン-1-オン(「IRGACURE379」、BASF社製)等のアミノケトン系化合物;2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(「IRGACURE651」、BASF社製)、フェニルグリオキシリックアシッドメチルエステル(「DAROCUR MBF」、BASF社製)等のベンジルケタール系化合物;1-ヒドロキシ-シクロヘキシル-フェニル-ケトン(「IRGACURE184」、BASF社製)、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン(「DAROCUR1173」、BASF社製)、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン(「IRGACURE2959」、BASF社製)、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]-フェニル}-2-メチル-プロパン-1-オン(「IRGACURE127」、BASF社製)、[1-ヒドロキシ-シクロヘキシル-フェニル-ケトン+ベンゾフェノン](「IRGACURE500」、BASF社製)等のハイドロケトン系化合物;等の他、特開2013-227485号公報〔0084〕~〔0086〕に例示された、アルキルフェノン系化合物;ベンゾフェノン系化合物;ベンゾイン系化合物;チオキサントン系化合物;ハロメチル化トリアジン系化合物;ハロメチル化オキサジアゾール系化合物;ビイミダゾール系化合物;オキシムエステル系化合物;チタノセン系化合物;安息香酸エステル系化合物;アクリジン系化合物等;ホスフィンオキシド系化合物;オキシムエステル系化合物;等が挙げられる。 Specific examples of the photopolymerization initiator include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one (“IRGACURE 907”, manufactured by BASF), 2-benzyl -2-Dimethylamino-1- (4-morpholinophenyl) -butanone-1 (“IRGACURE 369”, manufactured by BASF Corp.), 2-dimethylamino-2- (4-methyl-benzyl) -1- (4-morpho) Amino ketone compounds such as phosphorus-4-yl-phenyl) -butan-1-one (“IRGACURE379”, manufactured by BASF); 2,2-dimethoxy-1,2-diphenylethan-1-one (“IRGACURE 651”, BASF Corporation), phenylglyoxylic acid methyl ester ("DAROCUR MBF", BASF Corporation) Benzyl ketal compounds of the formula: 1-hydroxy-cyclohexyl-phenyl-ketone (“IRGACURE 184”, manufactured by BASF Corporation), 2-hydroxy-2-methyl-1-phenyl-propan-1-one (“DAROCUR1173”, manufactured by BASF Corporation) ), 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one (“IRGACURE 2959”, manufactured by BASF), 2-hydroxy-1- {4 -[4- (2-hydroxy-2-methyl-propionyl) -benzyl] -phenyl} -2-methyl-propan-1-one ("IRGACURE 127", manufactured by BASF AG), [1-hydroxy-cyclohexyl-phenyl- Ketone + benzophenone] ("IRGACURE 500", manufactured by BASF) Alkyl phenone compounds exemplified in JP-A-2013-227485 [0084] to [0086] other than hydroketone compounds such as; benzophenone compounds; benzoin compounds; thioxanthone compounds; halomethylated triazines Compounds such as halomethylated oxadiazole compounds; biimidazole compounds; oxime ester compounds; titanocene compounds; benzoate compounds; acridine compounds etc .; phosphine oxide compounds; oxime ester compounds; etc. .
上記光重合開始剤の中でも、アミノケトン系化合物(アミノケトン系重合開始剤とも称す)を少なくとも用いることが特に好適である。すなわち上記硬化性樹脂組成物は、更にアミノケトン系重合開始剤を含むことが好ましい。これにより、硬度及び現像性がより優れたものとなる。また、ハイドロケトン系化合物(ハイドロケトン系重合開始剤とも称す)や、ベンジルケタール系化合物(ベンジルケタール系重合開始剤とも称す)を用いることも好適である。 Among the photopolymerization initiators, it is particularly preferable to use at least an aminoketone compound (also referred to as an aminoketone polymerization initiator). That is, it is preferable that the said curable resin composition contains an aminoketone type polymerization initiator further. Thereby, the hardness and the developability become more excellent. In addition, it is also preferable to use a hydroketone compound (also referred to as a hydroketone polymerization initiator) or a benzyl ketal compound (also referred to as a benzyl ketal polymerization initiator).
上記光重合開始剤の含有量は、目的、用途等に応じて適宜設定すればよく、特に限定されないが、硬化性樹脂組成物の固形分総量100質量部に対し、2質量部以上であることが好適である。これにより、密着性により優れた硬化物を得ることができ、高温暴露後においても剥がれがより充分に抑制される。より好ましくは5質量部以上、更に好ましくは7質量部以上である。また、光重合開始剤の分解物が与える影響や経済性等とのバランスを考慮すると、35質量部以下であることが好ましい。より好ましくは25質量部以下である。 The content of the photopolymerization initiator may be appropriately set according to the purpose, application, etc., and is not particularly limited, but it is 2 parts by mass or more with respect to 100 parts by mass of the total solid content of the curable resin composition. Is preferred. This makes it possible to obtain a cured product which is more excellent in adhesion, and peeling is sufficiently suppressed even after high temperature exposure. More preferably, it is 5 parts by mass or more, still more preferably 7 parts by mass or more. Further, in consideration of the balance between the influence of the decomposition product of the photopolymerization initiator, the economy and the like, the content is preferably 35 parts by mass or less. More preferably, it is 25 parts by mass or less.
本発明ではまた、上述したように重合開始剤としてアミノケトン系重合開始剤を使用することが好適であるが、この場合、重合開始剤の総量(すなわちアミノケトン系重合開始剤及び他の重合開始剤の合計量)100質量%に対し、アミノケトン系重合開始剤が20質量%以上であることが好適である。より好ましくは30質量%以上、更に好ましくは50質量%以上、特に好ましくは55質量%以上である。 In the present invention, as described above, it is preferable to use an aminoketone-based polymerization initiator as the polymerization initiator, but in this case, the total amount of the polymerization initiator (ie, aminoketone-based polymerization initiator and other polymerization initiators) The total amount of 100% by mass of the aminoketone-based polymerization initiator is preferably 20% by mass or more. More preferably, it is 30% by mass or more, still more preferably 50% by mass or more, and particularly preferably 55% by mass or more.
上記光重合開始剤と併用してもよい光増感剤や光ラジカル重合促進剤としては、例えば、特開2013-227485号公報〔0088〕に例示された、色素系化合物;ジアルキルアミノベンゼン系化合物;メルカプタン系水素供与体;等が挙げられる。また、上記光増感剤及び/又は光ラジカル重合促進剤の含有量(総量)は、目的、用途に応じて適宜設定すればよく、特に限定されないが、硬化性、分解物が与える影響及び経済性のバランスの観点から、本発明の硬化性樹脂組成物の固形分総量100質量部に対し、0.001~20質量部であることが好ましい。より好ましくは0.01~15質量部、更に好ましくは0.05~10質量部である。 Examples of photosensitizers and photoradical polymerization accelerators that may be used in combination with the above-mentioned photopolymerization initiators include, for example, dye-based compounds exemplified in JP-A-2013-227485 [0088]; dialkylaminobenzene-based compounds Mercaptan hydrogen donors, etc. may be mentioned. Further, the content (total amount) of the photosensitizer and / or the radical photopolymerization accelerator may be appropriately set according to the purpose and application, and is not particularly limited, but the curability, the influence of the decomposition product and the economy From the viewpoint of balance of properties, the content is preferably 0.001 to 20 parts by mass with respect to 100 parts by mass of the total solid content of the curable resin composition of the present invention. More preferably, it is 0.01 to 15 parts by mass, further preferably 0.05 to 10 parts by mass.
<カップリング剤>
本発明の硬化性樹脂組成物はまた、カップリング剤を含むことが好適である。カップリング剤は、無機物の酸化表面と加水分解反応や縮合反応をすることによって結合するという性質を有するものであるが、この性質を利用して、例えばITO等が蒸着された基板等への密着性をより充分に発揮させることが可能になる。このように上記硬化性樹脂組成物が更にカップリング剤を含む形態もまた、本発明の好適な形態の1つである。
<Coupling agent>
The curable resin composition of the present invention preferably also contains a coupling agent. The coupling agent has the property of binding to the oxidized surface of the inorganic substance by hydrolysis reaction or condensation reaction, and by using this property, for example, adhesion to a substrate on which ITO or the like is deposited It is possible to make the sex more fully exhibited. Thus, a form in which the above-mentioned curable resin composition further includes a coupling agent is also one of the preferred forms of the present invention.
上記カップリング剤として具体的には、例えば、ビニル基、(メタ)アクリル基、エポキシ基、アミノ基、メルカプト基、-N=C=O基、-N(R)-C(=O)-基(ここでのRは、水素原子(H)又は任意の基を表す。)等の基を有するカップリング剤が好適である。中でも、ビニル基、(メタ)アクリロイル基及び/又はエポキシ基を有するものが好ましい。より好ましくは(メタ)アクリロイル基である。また、アミノ基を有するものも好適である。本発明の硬化性樹脂組成物がアミノ基含有カップリング剤を少なくとも含むと、高温環境下に晒された後においてもより優れた密着性を安定して発現できる硬化物を与えることができる。この硬化物は、表面硬度がより一層高く、しかも強化ガラスに対する密着性に特に優れるものでもある。このように上記カップリング剤がアミノ基含有カップリング剤を含む形態もまた、本発明の好適な形態の1つである。 Specific examples of the coupling agent include, for example, vinyl group, (meth) acrylic group, epoxy group, amino group, mercapto group, -N = C = O group, -N (R 8 ) -C (= O) A coupling agent having a group such as a group (wherein R 8 represents a hydrogen atom (H) or any group) is preferred. Among them, those having a vinyl group, a (meth) acryloyl group and / or an epoxy group are preferable. More preferably, it is a (meth) acryloyl group. Also, those having an amino group are suitable. When the curable resin composition of the present invention contains at least an amino group-containing coupling agent, it is possible to give a cured product which can stably exhibit better adhesion even after exposure to a high temperature environment. The cured product has an even higher surface hardness and is particularly excellent in adhesion to tempered glass. Thus, a form in which the above-mentioned coupling agent contains an amino group-containing coupling agent is also one of the preferred forms of the present invention.
上記アミノ基含有カップリング剤は、分子中にアミノ基を1又は2以上含むカップリング剤である。アミノ基は、第1級アミノ基(-NH)、第2級アミノ基(-N(H)R)、第3級アミノ基(-NR1011)のいずれであってもよい(ここでのR、R10及びR11は、同一又は異なって、水素原子以外の任意の基・原子を表す)。中でも、第1級アミノ基(-NH)及び第2級アミノ基からなる群より選択される少なくとも1種を有するものが好ましく、少なくとも第1級アミノ基を有するものがより好ましい。第1級アミノ基を含むカップリング剤を含むことで、硬化物の密着性が更に顕著に向上されることになる。 The above-mentioned amino group-containing coupling agent is a coupling agent containing one or more amino groups in the molecule. The amino group may be any of a primary amino group (-NH 2 ), a secondary amino group (-N (H) R 9 ), and a tertiary amino group (-NR 10 R 11 ) ( Here, R 9 , R 10 and R 11 are the same or different and each represent any group / atom other than a hydrogen atom). Among them, those having at least one selected from the group consisting of a primary amino group (—NH 2 ) and a secondary amino group are preferable, and those having at least a primary amino group are more preferable. By including the coupling agent containing a primary amino group, the adhesion of the cured product is further significantly improved.
上記アミノ基含有カップリング剤はまた、中心金属として、ケイ素、ジルコニア、チタン及び/又はアルミニウム等を含むものが好ましい。より好ましくはケイ素を中心金属として有するものであり、更に好ましくはアミノ基を含むシランカップリング剤(アミノ基含有シランカップリング剤とも称す)である。これにより、高温暴露後にも変色や着色、クラック等の外観の経時変化がなく、より充分な表面硬度及び密着性を有する硬化物を得ることが可能になる。
なお、ケイ素以外の金属を中心金属として有するカップリング剤としては、例えば、ジルコアルミネート系カップリング剤、チタネート系カップリング剤等が挙げられる。
The amino group-containing coupling agent also preferably contains silicon, zirconia, titanium and / or aluminum as a central metal. More preferred is one having silicon as a central metal, and even more preferred is a silane coupling agent containing an amino group (also referred to as an amino group-containing silane coupling agent). As a result, it is possible to obtain a cured product having more sufficient surface hardness and adhesion without causing temporal changes in appearance such as discoloration, coloring, and cracks even after high temperature exposure.
In addition, as a coupling agent which has metals other than a silicon as a center metal, a zirco aluminate type coupling agent, a titanate type coupling agent, etc. are mentioned, for example.
上記カップリング剤はまた、中心金属として、例えば、ケイ素、ジルコニア、チタン及び/又はアルミニウム等を含むものが好適である。中でも、ケイ素を中心金属として有するものが好ましく、より好ましくはシランカップリング剤である。シランカップリング剤を用いることにより、硬化物の密着性及び表面硬度をより充分なものとすることができる。 The above-mentioned coupling agent also preferably contains, for example, silicon, zirconia, titanium and / or aluminum as a central metal. Among them, one having silicon as a central metal is preferable, and a silane coupling agent is more preferable. By using a silane coupling agent, the adhesion and surface hardness of the cured product can be made more sufficient.
上記シランカップリング剤としては、上述した基の1種又は2種以上と、アルコキシシラン基(-Si(OR123-n(R13;OR12は、加水分解性基を表し、R12は炭化水素基であることが好適である。R13は、炭化水素基を表す。nは、0、1又は2である。)とを有する化合物であることが好適である。中でも、ビニル基、(メタ)アクリロイル基及び/又はエポキシ基を有するシランカップリング剤を用いることが好適であり、これにより、高温暴露後にも変色や着色、クラック等の外観の経時変化がなく、より充分な表面硬度及び密着性を有する硬化物を得ることが可能になる。 As the silane coupling agent, and one or more groups described above, the alkoxysilane group (-Si (OR 12) 3- n (R 13) n; OR 12 represents a hydrolyzable group, R 12 is preferably a hydrocarbon group, and R 13 represents a hydrocarbon group, and n is preferably 0, 1 or 2. Among them, it is preferable to use a silane coupling agent having a vinyl group, a (meth) acryloyl group and / or an epoxy group, whereby there is no time-dependent change in appearance such as discoloration, coloring or cracks even after high temperature exposure, It becomes possible to obtain a cured product having more sufficient surface hardness and adhesion.
上記ビニル基を有するシランカップリング剤としては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン等が挙げられる。 Examples of the silane coupling agent having a vinyl group include vinyltrimethoxysilane and vinyltriethoxysilane.
上記(メタ)アクリロイル基を有するシランカップリング剤としては、例えば、3-(メタ)アクリロキシプロピルトリメトキシシラン、3-(メタ)アクリロキシプロピルメチルジメトキシシラン、3-(メタ)アクリロキシプロピルトリメトキシシラン、3-(メタ)アクリロキシプロピルメチルジメトキシシラン、3-(メタ)アクリロキシプロピルトリエトキシシラン等が挙げられる。 Examples of the silane coupling agent having a (meth) acryloyl group include 3- (meth) acryloxypropyltrimethoxysilane, 3- (meth) acryloxypropylmethyldimethoxysilane, 3- (meth) acryloxypropyltri Examples thereof include methoxysilane, 3- (meth) acryloxypropylmethyldimethoxysilane, 3- (meth) acryloxypropyltriethoxysilane and the like.
上記エポキシ基を有するシランカップリング剤として具体的には、例えば、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等が挙げられる。 Specific examples of the silane coupling agent having an epoxy group include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3- Examples thereof include glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane and the like.
上記メルカプト基を有するシランカップリング剤としては、例えば、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン等が挙げられる。 Examples of the silane coupling agent having a mercapto group include 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane and the like.
上記-N=C=O基を有するシランカップリング剤としては、例えば、3-イソシアネートプロピルトリエトキシシラン等が挙げられ、-N(R)-C(=O)-基を有するシランカップリング剤としては、例えば、トリス-(トリメトキシシリルプロピル)イソシアヌレートが挙げられる。 As a silane coupling agent which has said -N = C = O group, 3-isocyanate propyl triethoxysilane etc. are mentioned, for example, The silane coupling which has -N (R < 8 >)-C (= O)-group The agent includes, for example, tris- (trimethoxysilylpropyl) isocyanurate.
上記シランカップリング剤の中でも、(メタ)アクリロイル基を有するシランカップリング剤((メタ)アクリロイル基含有シランカップリング剤とも称す)を用いることも特に好ましく、これにより、樹脂組成物の保存安定性がより良好となる。また、密着性もより向上することになる。
なお、樹脂組成物の保存安定性や、硬化物の密着性を向上させる観点からは、上記硬化性樹脂組成物は、カップリング剤として、(メタ)アクリロイル基含有シランカップリング剤と、アミノ基含有カップリング剤とを含むことが好適である。中でも、(メタ)アクリロイル基含有シランカップリング剤と、アミノ基含有シランカップリング剤とを含むことがより好ましい。このように上記カップリング剤が、(メタ)アクリロイル基含有シランカップリング剤と、アミノ基含有シランカップリング剤とを含む形態は、本発明の好適な形態の1つである。
Among the above-mentioned silane coupling agents, it is particularly preferable to use a silane coupling agent having a (meth) acryloyl group (also referred to as a (meth) acryloyl group-containing silane coupling agent), whereby the storage stability of the resin composition is obtained. Is better. In addition, the adhesion will be further improved.
In addition, from the viewpoint of improving the storage stability of the resin composition and the adhesion of the cured product, the above-mentioned curable resin composition contains, as a coupling agent, a (meth) acryloyl group-containing silane coupling agent, and an amino group. It is preferable to include a containing coupling agent. Among these, it is more preferable to contain a (meth) acryloyl group-containing silane coupling agent and an amino group-containing silane coupling agent. Thus, the form in which the above-mentioned coupling agent contains a (meth) acryloyl group-containing silane coupling agent and an amino group-containing silane coupling agent is one of the preferable forms of the present invention.
上記カップリング剤のうち、ケイ素以外の金属を中心金属として有するカップリング剤としては、例えば、ジルコアルミネート系カップリング剤、チタネート系カップリング剤等が挙げられる。 As a coupling agent which has metals other than a silicon as a center metal among the said coupling agents, a zirco aluminate type coupling agent, a titanate type coupling agent, etc. are mentioned, for example.
上記硬化性樹脂組成物において、カップリング剤の含有量(総含有量)は、硬化性樹脂組成物の固形分総量100質量%中、3質量%以上であることが好適である。3質量%以上含むことで、高温暴露後においてもより充分な密着性及び表面硬度を有することができる。より好ましくは4質量%以上、更に好ましくは5質量%以上である。また、硬化性樹脂組成物の保存安定性等の観点から、30質量%以下であることが好適である。より好ましくは25質量%以下、更に好ましくは20質量%以下である。 In the curable resin composition, the content (total content) of the coupling agent is preferably 3% by mass or more in 100% by mass of the total solid content of the curable resin composition. By including 3% by mass or more, it is possible to have sufficient adhesion and surface hardness even after high temperature exposure. More preferably, it is 4 mass% or more, More preferably, it is 5 mass% or more. Moreover, it is preferable that it is 30 mass% or less from a viewpoint of storage stability etc. of a curable resin composition. More preferably, it is 25 mass% or less, More preferably, it is 20 mass% or less.
ここで、上記硬化性樹脂組成物がアミノ基含有カップリング剤を含む場合、該アミノ基含有カップリング剤の含有量は、カップリング剤の総含有量100質量%に対し、1~100質量%であることが好ましい。これにより、樹脂組成物の保存安定性や、硬化物の密着性がより一層向上される。また、硬化物の透明性を向上させる観点から、より好ましくは3~90質量%、更に好ましくは5~50質量%、特に好ましくは8~20質量%である。
なお、アミノ基含有カップリング剤と(メタ)アクリロイル基含有カップリング剤とを併用する場合、これらの質量比(アミノ基含有カップリング剤/(メタ)アクリロイル基含有カップリング剤)は、3~90/10~97であることが好ましい。より好ましくは5~50/50~95、更に好ましくは8~20/80~92である。
Here, when the curable resin composition contains an amino group-containing coupling agent, the content of the amino group-containing coupling agent is 1 to 100% by mass with respect to 100% by mass of the total content of the coupling agent. Is preferred. This further improves the storage stability of the resin composition and the adhesion of the cured product. Further, from the viewpoint of improving the transparency of the cured product, it is more preferably 3 to 90% by mass, still more preferably 5 to 50% by mass, and particularly preferably 8 to 20% by mass.
When an amino group-containing coupling agent and a (meth) acryloyl group-containing coupling agent are used in combination, their mass ratio (amino group-containing coupling agent / (meth) acryloyl group-containing coupling agent) is 3 to It is preferably 90/10 to 97. More preferably, it is 5 to 50/50 to 95, more preferably 8 to 20/80 to 92.
<フッ素系添加剤>
本発明の硬化性樹脂組成物はまた、硬化性をより一層向上させる観点から、1種又は2種以上のフッ素系添加剤(フッ素添加剤とも称す)を含んでもよい。なお、フッ素系添加剤は、レベリング剤としての機能も有する。
<Fluorine-based additive>
The curable resin composition of the present invention may also contain one or more fluorine-based additives (also referred to as fluorine additives) from the viewpoint of further improving the curability. The fluorine-based additive also has a function as a leveling agent.
上記フッ素系添加剤とは、構造中にフッ素原子を有する化合物であり、例えば、通常、フッ素系界面活性剤又はフッ素系表面改質剤等として使用されている化合物を用いることができる。 The fluorine-based additive is a compound having a fluorine atom in the structure, and, for example, a compound generally used as a fluorine-based surfactant or a fluorine-based surface modifier can be used.
上記フッ素系添加剤は、硬化性樹脂組成物中で成分分離しないことが好ましい観点から、各種有機溶媒(例えば、エーテル系溶媒、エステル系溶媒、ケトン系溶媒、アルコール系溶媒等)への溶解性が高いものがより好ましく使用される。具体的には、例えば、HLB値(親水性親油性バランス)が、0~16の範囲にあるものが好適である。HLB値としてより好ましくは1~13である。
なお、HLB値は、例えば、グリフィン法、デイビス法で求められる。
The fluorine-based additive is preferably soluble in various organic solvents (eg, ether-based solvents, ester-based solvents, ketone-based solvents, alcohol-based solvents, etc.) from the viewpoint that components are not separated in the curable resin composition. More preferably is used. Specifically, for example, those having an HLB value (hydrophilic-lipophilic balance) in the range of 0 to 16 are preferable. The HLB value is more preferably 1 to 13.
The HLB value can be determined, for example, by the Griffin method or the Davis method.
上記フッ素系添加剤は更に、フッ素系添加剤の総量100質量%中に、フッ素を0.01~80質量%含むものが好適である。フッ素含有量は、例えば、イオンクロマトグラフ法にて定量することができる。 It is preferable that the above-mentioned fluorine-based additive further contains 0.01 to 80% by mass of fluorine in 100% by mass of the total amount of the fluorine-based additive. The fluorine content can be quantified, for example, by ion chromatography.
上記フッ素系添加剤としてはまた、ノニオン性やアニオン性のもの等が存在するが、樹脂との分散性等の観点から、ノニオン性のものが好適である。 As the above-mentioned fluorine-based additive, although there are nonionic and anionic ones, etc., nonionic ones are preferable from the viewpoint of dispersibility with the resin.
上記フッ素系添加剤として具体的には、例えば、パーフルオロブタンスルホン酸塩(メガファックF-114)、パーフルオロアルキル基含有カルボン酸塩(メガファックF-410)、パーフルオロアルキルエチレンオキシド付加物(メガファックF-444、EXP・TF-2066)、パーフルオロアルキル基含有リン酸エステル(メガファックEXP・TF-2148)、パーフルオロアルキル基含有リン酸エステル型アミン中和物(メガファックEXP・TF-2149)、含フッ素基・親水性基含有オリゴマー(メガファックF-430、EXP・TF-1540)、含フッ素基・親油性基含有オリゴマー(メガファックF-552、F-554、F-558、F-561、R-41)、含フッ素基・親水性基・親油性基含有オリゴマー(メガファックF-477、F-553、F-555、F-556、F-557、F-559、F-562、R-40、EXP・TF-1760)、含フッ素基・親水性基・親油性基・UV反応性基含有オリゴマー(メガファックRS-72-K、RS-75、RS-76-E、RS-76-NS、RS-77)等が挙げられる(いずれもDIC社製)。中でも、親油性基を含む化合物(含フッ素基・親油性基含有オリゴマー、含フッ素基・親水性基・親油性基含有オリゴマー、含フッ素基・親水性基・親油性基・UV反応性基含有オリゴマー)が好適である。 Specific examples of the fluorine-based additive include, for example, perfluorobutane sulfonate (Megaface F-114), perfluoroalkyl group-containing carboxylate (Megaface F-410), perfluoroalkyl ethylene oxide adduct ( Megafuck F-444, EXP TF-2066), perfluoroalkyl group-containing phosphate ester (Megafuck EXP TF-2148), perfluoroalkyl group-containing phosphoric acid ester neutralized amine (Megafuck EXP TF) -2149), fluorine-containing group / hydrophilic group-containing oligomer (Megaface F-430, EXP / TF-1540), fluorine-containing group / lipophilic group-containing oligomer (Megaface F-552, F-554, F-558) , F-561, R-41), fluorine-containing groups, hydrophilic groups, lipophilic groups, Gomer (Megafuck F-477, F-553, F-555, F-556, F-557, F-562, R-40, EXP / TF-1760), fluorine-containing group / hydrophilic group・ Lipophilic group ・ UV reactive group containing oligomer (Megaphorc RS-72-K, RS-75, RS-76-E, RS-76-NS, RS-77) etc. (all are manufactured by DIC Corporation) ). Among them, compounds containing a lipophilic group (fluorinated group / lipophilic group-containing oligomers, fluorine-containing groups / hydrophilic groups / lipophilic group-containing oligomers, fluorine-containing groups / hydrophilic groups / lipophilic groups / UV-reactive group-containing compounds Oligomers are preferred.
上記フッ素系添加剤の含有量は、目的、用途等に応じて適宜設定すればよく、特に限定されないが、硬化性樹脂組成物の固形分総量100質量部に対し、0.05~10質量部であることが好ましい。より好ましくは0.1質量部以上であり、また、より好ましくは5質量部以下、更に好ましくは4質量部以下、特に好ましくは3質量部以下である。 The content of the fluorine-based additive may be appropriately set according to the purpose, application, etc., and is not particularly limited, but 0.05 to 10 parts by mass with respect to 100 parts by mass of the total solid content of the curable resin composition. Is preferred. The amount is more preferably 0.1 parts by mass or more, more preferably 5 parts by mass or less, still more preferably 4 parts by mass or less, and particularly preferably 3 parts by mass or less.
<溶剤>
本発明の硬化性樹脂組成物はまた、溶剤を含むことが好適である。溶剤は、希釈剤等として好ましく使用される。すなわち具体的には、粘度を下げ取扱い性を向上する;乾燥により塗膜を形成する;色材の分散媒とする;等のために好適に使用されるものであり、硬化性樹脂組成物中の各含有成分を溶解又は分散することができる、低粘度の有機溶媒である。
<Solvent>
The curable resin composition of the present invention preferably also contains a solvent. The solvent is preferably used as a diluent or the like. That is, specifically, the viscosity is reduced to improve the handleability; the coating film is formed by drying; the dispersion medium of the coloring material; and the like, which is suitably used for the curing resin composition, etc. It is a low viscosity organic solvent capable of dissolving or dispersing each component of
上記溶剤としては、通常使用するものを1種又は2種以上使用することができ、目的、用途に応じて適宜選択すればよく、特に限定されない。例えば、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノブチルエーテルアセテート、3-メトキシブチルアセテート等のグリコールモノエーテルのエステル類の他、特開2013-227485号公報〔0092〕に例示された、モノアルコール類;グリコール類;環状エーテル類;グリコールモノエーテル類;グリコールエーテル類;アルキルエステル類;ケトン類;芳香族炭化水素類;脂肪族炭化水素類;アミド類;等が挙げられる。 As the above-mentioned solvent, one or two or more normally used solvents can be used, and they may be appropriately selected according to the purpose and application, and are not particularly limited. For example, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate D. Glycol monoethers such as propylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, 3-methoxybutyl acetate, etc. Monoethers, glycols, cyclic ethers, glycol monoethers, glycol ethers, alkyl esters, ketones, aromatic carbons other than tellurium, as exemplified in JP-A-2013-227485 [0092] Hydrogens; aliphatic hydrocarbons; amides; and the like.
上記溶剤の使用量は、目的、用途に応じて適宜設定すればよく、特に限定されないが、本発明の硬化性樹脂組成物の総量100質量%中に、10~90質量%含まれるようにすることが好ましい。より好ましくは20~80質量%、特に好ましくは40~80質量%、最も好ましくは60~80質量%である。 The amount of the solvent used may be appropriately set according to the purpose and application, and is not particularly limited, but 10 to 90% by mass is contained in 100% by mass of the total of the curable resin composition of the present invention Is preferred. More preferably, it is 20 to 80% by mass, particularly preferably 40 to 80% by mass, and most preferably 60 to 80% by mass.
上記硬化性樹脂組成物は更に、それが適用される各用途の要求特性に応じて、例えば、色材(着色剤とも称す);分散剤;耐熱向上剤;レベリング剤;現像助剤;フィラー;フェノール樹脂、ポリビニルフェノール等の熱硬化性樹脂;多官能チオール化合物等の硬化助剤;可塑剤;重合禁止剤;紫外線吸収剤;酸化防止剤;艶消し剤;消泡剤;帯電防止剤;スリップ剤;表面改質剤;揺変化剤;揺変助剤;キノンジアジド化合物;多価フェノール化合物;酸発生剤;等の1種又は2種以上を含んでいてもよい。例えば、上記硬化性樹脂組成物をカラーフィルター用途に使用する場合には、色材を含むことが好ましい。 The above-mentioned curable resin composition is further, for example, coloring material (also referred to as coloring agent); dispersing agent; heat resistance improver; leveling agent; developing aid; filler; Thermosetting resins such as phenolic resins and polyvinylphenols; Curing aids such as multifunctional thiol compounds; Plasticizers; Polymerization inhibitors; UV absorbers; Antioxidants; Matting agents; Antifoaming agents; Antistatic agents; Slips Surface modifiers, thixotropic agents, thixotropic aids, quinone diazide compounds, polyhydric phenol compounds, acid generators, etc. may be contained alone or in combination of two or more. For example, when using the said curable resin composition for a color filter use, it is preferable to contain a coloring material.
なお、電気特性向上をより一層図る観点からは、本発明の硬化性樹脂組成物は、シリカ微粒子等の無機微粒子をできるだけ含まないことが好適である。具体的には、無機微粒子の含有割合が、硬化性樹脂組成物の固形分総量100質量%中、3質量%以下であることが好ましい。より好ましくは1質量%以下、更に好ましくは0質量%、すなわち無機微粒子を実質的に含まないことである。 From the viewpoint of further improving the electrical properties, the curable resin composition of the present invention preferably contains as little inorganic particles as possible, such as silica particles. Specifically, the content of the inorganic fine particles is preferably 3% by mass or less in 100% by mass of the total solid content of the curable resin composition. More preferably, it is 1% by mass or less, still more preferably 0% by mass, that is, substantially free of inorganic fine particles.
<硬化性樹脂組成物の製造方法>
本発明の硬化性樹脂組成物の製造方法としては特に限定されず、例えば、上述した含有成分を、各種の混合機や分散機を用いて混合分散することによって調製することができる。分散工程及び混合工程は、特に限定されず、通常の手法により行えばよい。また、通常行われる他の工程を更に含むものであってもよい。上記硬化性樹脂組成物が色材を含む場合は、色材の分散処理工程を経て製造することが好適である。
<Method of producing curable resin composition>
It does not specifically limit as a manufacturing method of the curable resin composition of this invention, For example, it can prepare by mixing and dispersing the above-mentioned component using various mixers and dispersers. The dispersing step and the mixing step are not particularly limited, and may be performed by a usual method. In addition, it may further include other steps normally performed. When the said curable resin composition contains a color material, it is suitable to manufacture through the dispersion | distribution processing process of a color material.
〔硬化膜〕
次に、本発明の硬化性樹脂組成物を用いて形成される硬化膜について説明する。
本発明の硬化性樹脂組成物は、活性エネルギー光線を照射(露光)することにより、硬化膜を形成することができる。具体的には、例えば、基板(基材とも称す)上に上記硬化性樹脂組成物を塗布して乾燥させ、その塗布面に活性エネルギー光線を照射(露光)することにより、硬化膜を形成することが好ましい。このように上記硬化性樹脂組成物により形成される硬化膜もまた、本発明の1つである。また、上記硬化性樹脂組成物は、レジスト材料として好適に用いられることから、上記硬化性樹脂組成物により形成される硬化膜がレジスト硬化膜である形態もまた、本発明の好適な形態の1つである。
[Cured film]
Next, a cured film formed using the curable resin composition of the present invention will be described.
The curable resin composition of the present invention can form a cured film by irradiating (exposing) active energy rays. Specifically, for example, the curable resin composition is applied onto a substrate (also referred to as a base material) and dried, and a cured film is formed by irradiating (exposing) an active energy beam on the coated surface. Is preferred. Thus, the cured film formed of the said curable resin composition is also one of this invention. Further, since the above curable resin composition is suitably used as a resist material, a form in which a cured film formed of the above curable resin composition is a cured resist film is also one of preferred embodiments of the present invention. It is one.
上記硬化膜は、例えば、イオンマイグレーション試験による抵抗値低下時間が100時間以上となるものであることが好適である。このような硬化膜を用いることにより、表示装置用部材等の電気特性がより向上される。抵抗値低下時間としてより好ましくは150時間以上、更に好ましくは200時間以上、特に好ましくは250時間以上である。
イオンマイグレーション試験は、後述する実施例に記載の方法により行うことができる。
The cured film preferably has, for example, a resistance value reduction time of 100 hours or more in the ion migration test. By using such a cured film, the electrical characteristics of the display device member and the like are further improved. The resistance value reduction time is more preferably 150 hours or more, still more preferably 200 hours or more, and particularly preferably 250 hours or more.
An ion migration test can be performed by the method as described in the Example mentioned later.
ここで、電気特性が良好な硬化膜を有する表示装置用部材では、例えば、静電容量式のタッチパネルを有する表示装置画面をタッチ入力する際の高精細化が可能となる。静電容量式のタッチパネルとは、タッチパネルのウインドウにユーザの指が接触すると、指とタッチパネルの(透明)電極との間でキャパシタンスが形成され、これに伴う静電容量の変化によってタッチされた位置を検出するものである。したがって、硬化膜が形成された様々な部分の電気特性を向上させることで表示装置の高性能化を図ることができる。 Here, with a display device member having a cured film with good electrical characteristics, for example, high definition can be achieved when a display device screen having a capacitive touch panel is touch-input. With a capacitive touch panel, when the user's finger contacts the window of the touch panel, a capacitance is formed between the finger and the (transparent) electrode of the touch panel, and the position touched by the change in capacitance accompanying this To detect Therefore, the performance of the display device can be improved by improving the electrical characteristics of various portions in which the cured film is formed.
上記硬化性樹脂組成物を塗布する基板(基材とも称す)としては、特に限定されず、例えば、白板ガラス、青板ガラス、シリカコート青板ガラス等の透明ガラス基板;ポリエチレンテレフタラート(PET)、ポリエステル、ポリカーボネート、ポリオレフィン、ポリスルホン、環状オレフィンの開環重合体やその水素添加物等の熱可塑性樹脂からなるシート又はフィルム;エポキシ樹脂、不飽和ポリエステル樹脂等の熱硬化性樹脂からなるシート又はフィルム;アルミニウム板、銅板、ニッケル板、ステンレス板等の金属基板;セラミック基板;光電変換素子を有する半導体基板;表面に色材層を備えるガラス基板(LCD用カラーフィルター)等の各種材料から構成される部材;等が挙げられる。中でも、耐熱性の点から、ガラス基板や、プラスチック基板の中でも耐熱性樹脂からなるシート又はフィルムが好ましい。また、上記基板は透明基板であることが好適である。 The substrate on which the curable resin composition is applied (also referred to as a substrate) is not particularly limited. For example, transparent glass substrates such as white plate glass, blue plate glass, silica coated blue plate glass, etc .; polyethylene terephthalate (PET), polyester , Sheets or films made of thermoplastic resins such as polycarbonate, polyolefin, polysulfone, ring-opened polymers of cyclic olefins and hydrogenated products thereof; sheets or films made of thermosetting resins such as epoxy resin, unsaturated polyester resin; aluminum Metal substrate such as plate, copper plate, nickel plate, stainless steel plate; ceramic substrate; semiconductor substrate having photoelectric conversion element; member composed of various materials such as glass substrate (color filter for LCD) provided with color material layer on the surface; Etc. Among them, in view of heat resistance, a glass substrate or a plastic substrate, a sheet or film made of a heat resistant resin is preferable. The substrate is preferably a transparent substrate.
また上記基板には、必要に応じてコロナ放電処理、オゾン処理、シランカップリング剤等による薬品処理等を行ってもよいし、上記基板の両面又は片面に、ガスバリヤー層や保護膜等の無機成分又は有機成分の塗布膜を形成してもよい。また、硬化膜を表示装置用部材に用いる場合には、上記基板にITO等の電極を形成することが好適である。なお、本発明の硬化膜は、基板だけでなく、ITO膜等の電極との密着性にも優れるものである。 The substrate may be subjected to corona discharge treatment, ozone treatment, chemical treatment with a silane coupling agent, etc., if necessary, or an inorganic material such as a gas barrier layer or protective film on both sides or one side of the substrate. You may form the coating film of a component or an organic component. Moreover, when using a cured film for members for display apparatuses, it is suitable to form electrodes, such as ITO, in the said board | substrate. The cured film of the present invention is excellent not only in adhesion to the substrate but also in adhesion to an electrode such as an ITO film.
上記硬化性樹脂組成物を基板に塗布する方法としては、特に限定されず、例えば、スピン塗布、スリット塗布、ロール塗布、流延塗布等が挙げられ、いずれの方法も好ましく用いることができる。 It does not specifically limit as method to apply | coat the said curable resin composition to a board | substrate, For example, spin coating, slit coating, roll coating, a cast coating etc. are mentioned, Any method can also be used preferably.
上記基板に塗布した後の塗膜の乾燥は、例えば、ホットプレート、IRオーブン、コンベクションオーブン等を用いて行うことができる。乾燥条件は、含まれる溶媒成分の沸点、硬化成分の種類、膜厚、乾燥機の性能等に応じて適宜選択されるが、通常、50~150℃の温度で、10秒~300秒間行うことが好適である。 The coating film may be dried after being applied to the substrate using, for example, a hot plate, an IR oven, a convection oven, or the like. The drying conditions are appropriately selected according to the boiling point of the solvent component contained, the kind of the curing component, the film thickness, the performance of the dryer, etc., but the temperature is usually 50 to 150 ° C. for 10 seconds to 300 seconds. Is preferred.
上記活性エネルギー光線の光源としては、例えば、キセノンランプ、ハロゲンランプ、タングステンランプ、高圧水銀灯、超高圧水銀灯、メタルハライドランプ、中圧水銀灯、低圧水銀灯、カーボンアーク、蛍光ランプ等のランプ光源、アルゴンイオンレーザー、YAGレーザー、エキシマレーザー、窒素レーザー、ヘリウムカドミニウムレーザー、半導体レーザー等のレーザー光源等が使用される。また、露光機の方式としては、プロキシミティー方式、ミラープロジェクション方式、ステッパー方式が挙げられるが、プロキシミティー方式が好ましく用いられる。
なお、活性エネルギー光線の照射工程では、用途によっては、所定のマスクパターンを介して活性エネルギー光線を照射することとしてもよい。この場合、露光部が硬化し、硬化部が現像液に対して不溶化又は難溶化されることになる。
As a light source of the above-mentioned active energy ray, for example, a lamp light source such as a xenon lamp, a halogen lamp, a tungsten lamp, a high pressure mercury lamp, an ultra high pressure mercury lamp, a metal halide lamp, a medium pressure mercury lamp, a low pressure mercury lamp, a carbon arc, a fluorescent lamp, an argon ion laser Laser light sources such as YAG laser, excimer laser, nitrogen laser, helium cadmium laser, semiconductor laser, etc. are used. Further, as a method of the exposure machine, a proximity method, a mirror projection method, a stepper method may be mentioned, but a proximity method is preferably used.
In the irradiation step of the active energy ray, depending on the application, the active energy ray may be irradiated through a predetermined mask pattern. In this case, the exposed portion is cured, and the cured portion is insolubilized or poorly dissolved in the developer.
また必要に応じて、上記活性エネルギー光線の照射工程後に、現像液によって現像処理し、未露光部を除去しパターンを形成する工程(現像工程とも称す)を行ってもよい。これによって、パターン化された硬化膜を得ることができる。
現像工程における現像処理は、通常、10~50℃の現像温度で、浸漬現像、スプレー現像、ブラシ現像、超音波現像等の方法で行うことができる。なお、現像液としてアルカリ性水溶液を用いる場合には、現像後、水で洗浄することが好ましい。
Further, if necessary, after the irradiation process of the active energy ray, a process of developing with a developer to remove the unexposed area and form a pattern (also referred to as a development process) may be performed. Thereby, a patterned cured film can be obtained.
The development processing in the development step can be carried out usually at a development temperature of 10 to 50 ° C. by a method such as immersion development, spray development, brush development, ultrasonic development and the like. When an alkaline aqueous solution is used as the developer, it is preferable to wash with water after development.
上記現像液は、本発明の硬化性樹脂組成物を溶解するものであれば特に限定されないが、通常、有機溶媒やアルカリ性水溶液が用いられ、これらの混合物を用いてもよい。
現像液として好適な有機溶媒としては、例えば、エーテル系溶媒やアルコール系溶媒等が挙げられる。具体的には、例えば、ジアルキルエーテル類、エチレングリコールモノアルキルエーテル類、エチレングリコールジアルキルエーテル類、ジエチレングリコールジアルキルエーテル類、トリエチレングリコールジアルキルエーテル類、アルキルフェニルエーテル類、アラルキルフェニルエーテル類、ジ芳香族エーテル類、イソプロパノール、ベンジルアルコール等が挙げられる。
The developer is not particularly limited as long as it dissolves the curable resin composition of the present invention, but an organic solvent or an alkaline aqueous solution is usually used, and a mixture of these may be used.
As an organic solvent suitable as a developing solution, an ether solvent, alcohol solvent, etc. are mentioned, for example. Specifically, for example, dialkyl ethers, ethylene glycol monoalkyl ethers, ethylene glycol dialkyl ethers, diethylene glycol dialkyl ethers, triethylene glycol dialkyl ethers, alkylphenyl ethers, aralkyl phenyl ethers, diaromatic ethers And isopropanol, benzyl alcohol and the like.
上記アルカリ性水溶液には、アルカリ剤の他、必要に応じ、界面活性剤、有機溶媒、緩衝剤、染料、顔料等を含有させることができる。この場合の有機溶媒としては、上述した現像液として好適な有機溶媒等が挙げられる。アルカリ剤としては、例えば、特開2013-227485号公報〔0164〕に例示された、無機のアルカリ剤;アミン類;等の1種又は2種以上を使用することができ、界面活性剤としては、例えば、特開2013-227485号公報〔0165〕に例示された、ノニオン系界面活性剤;アニオン性界面活性剤;両性界面活性剤等の1種又は2種以上を使用することができる。 The alkaline aqueous solution may contain, if necessary, a surfactant, an organic solvent, a buffer, a dye, a pigment and the like in addition to the alkaline agent. Examples of the organic solvent in this case include organic solvents suitable as the above-described developer. As an alkali agent, 1 type, or 2 or more types, such as an inorganic alkali agent which was illustrated by Unexamined-Japanese-Patent No. 2013-227485 [0164]; amines; etc. can be used, For example, as surfactant For example, one or more of nonionic surfactants, anionic surfactants, amphoteric surfactants and the like as exemplified in JP-A-2013-227485 [0165] can be used.
更に必要に応じて、後硬化工程(ポストベイク又は後処理工程とも称す)を行ってもよい。後硬化工程とは、例えば、高圧水銀灯等の光源を使用して、例えば0.5~5J/cmの光量で露光する工程の他、後加熱する工程(熱処理工程とも称す)等が挙げられる。このような後処理を行うことにより、パターン化された硬化膜の硬度及び密着性を更に強固なものとすることが可能になる。 Further, if necessary, a post-curing step (also referred to as post-baking or post-treatment step) may be performed. The post-curing step includes, for example, a step of exposing with a light amount of, for example, 0.5 to 5 J / cm 2 using a light source such as a high pressure mercury lamp, and a post-heating step (also referred to as a heat treatment step). . By performing such post-treatment, it is possible to further strengthen the hardness and adhesion of the patterned cured film.
上述した後処理工程の中でも好ましくは、後者の熱処理工程であり、その際の温度は、60℃以上とすることが好適である。この温度範囲で熱処理工程を行うことで、反応性化合物が分解され、本発明の作用効果をより充分に発揮することが可能となる。このように上記硬化膜が60℃以上の温度で熱処理されてなる形態もまた、本発明の好適な形態の1つである。熱処理の温度としてより好ましくは80℃以上であり、また、300℃以下とすることが好ましい。また、熱処理時間は特に限定されないが、例えば、10秒~300分間であることが好ましい。 Among the post-treatment steps described above, the latter is preferably the heat treatment step, and the temperature at that time is preferably 60 ° C. or higher. By performing the heat treatment step in this temperature range, the reactive compound is decomposed, and the effects of the present invention can be exhibited more sufficiently. Thus, a form in which the cured film is heat-treated at a temperature of 60 ° C. or higher is also one of the preferred forms of the present invention. The temperature of the heat treatment is more preferably 80 ° C. or more, and preferably 300 ° C. or less. Further, the heat treatment time is not particularly limited, but for example, 10 seconds to 300 minutes is preferable.
〔硬化性樹脂組成物の用途等〕
本発明の硬化性樹脂組成物は、極めて高い表面硬度を有し、充分な密着性を有し、しかも透明性も高い硬化物(硬化膜)を与えるものである。特に本発明の硬化性樹脂組成物が所定のマレイン酸系重合体を含む場合は、電気特性も良好な硬化物を与えることができ、エポキシ化合物を含む場合は、表面硬度がより一層高い硬化物を与えることができる。したがって、このような硬化性樹脂組成物から形成される硬化物(硬化膜)は、例えば、液晶表示装置や固体撮像素子、タッチパネル式表示装置等の各種表示装置の構成部材の他、インキ、印刷版、プリント配線板、半導体素子、フォトレジスト等、各種の光学部材や電機・電子機器等の種々様々な用途に好ましく使用される。中でも、液晶表示装置や固体撮像素子等に用いられるカラーフィルターや、タッチパネル式表示装置に用いることが好適であり、特に、上記硬化性樹脂組成物を用いて、これら各種表示装置における保護膜(カラーフィルター用保護膜、タッチパネル式表示装置用保護膜等)や、絶縁膜(タッチパネル式表示装置用絶縁膜等)を形成することが好適である。これにより、近年の高性能化の要望に充分に対応できる程度に各種表示装置の表示品位や撮像品位の信頼性を充分に高めることができる。このように上記硬化性樹脂組成物が保護膜又は絶縁膜形成用の硬化性樹脂組成物である形態、上記硬化膜が保護膜又は絶縁膜である形態、及び、上記硬化膜がタッチパネル用硬化膜である形態もまた、本発明の好適な形態に含まれる。また、上記硬化性樹脂組成物により形成される硬化膜、該硬化膜を有する表示装置用部材及び該硬化膜を有する表示装置は、本発明に含まれる。
[Uses of curable resin composition, etc.]
The curable resin composition of the present invention provides a cured product (cured film) having extremely high surface hardness, sufficient adhesion, and high transparency. In particular, when the curable resin composition of the present invention contains a predetermined maleic acid-based polymer, it can give a cured product with good electrical properties, and when it contains an epoxy compound, a cured product having a higher surface hardness. Can be given. Therefore, the cured product (cured film) formed from such a curable resin composition is, for example, ink, printing, as well as components of various display devices such as a liquid crystal display device, a solid-state imaging device, and a touch panel display device. It is preferably used in various applications such as printing plates, printed wiring boards, semiconductor elements, photoresists, various optical members, electric machines and electronic devices. Among them, color filters used in liquid crystal display devices, solid-state imaging devices and the like, and touch panel display devices are suitably used, and particularly, protective films (colors (colors) in these various display devices using the above curable resin composition It is preferable to form a protective film for a filter, a protective film for a touch panel display, and the like, and an insulating film (an insulating film for a touch panel display and the like). As a result, the reliability of the display quality and the imaging quality of various display devices can be sufficiently enhanced to the extent that the demand for higher performance in recent years can be sufficiently addressed. Thus, the embodiment in which the curable resin composition is a curable resin composition for forming a protective film or an insulating film, the embodiment in which the cured film is a protective film or an insulating film, and the cured film is a cured film for a touch panel The form which is is also included in the preferred form of the present invention. Further, a cured film formed of the above curable resin composition, a member for a display device having the cured film, and a display device having the cured film are included in the present invention.
本発明の表示装置用部材及び表示装置は、上記硬化膜を有するが、更に、他の構成部材等を1種又は2種以上有するものであってもよい。上記硬化性樹脂組成物により形成される硬化膜は、安定して基板等に対する密着性に優れ、かつ高硬度であるうえ、高い透明性を有するものである。したがって、各種表示装置における保護膜や絶縁膜として非常に有用である。表示装置としては特に限定されないが、例えば、液晶表示装置、固体撮像素子、タッチパネル式表示装置等が好適である。タッチパネル式表示装置としては、特に、静電容量方式のものが好ましい。 The member for a display device and the display device of the present invention have the above-described cured film, but may further include one or more other component members and the like. The cured film formed of the curable resin composition stably has excellent adhesion to a substrate and the like, has high hardness, and also has high transparency. Therefore, it is very useful as a protective film or an insulating film in various display devices. Although it does not specifically limit as a display apparatus, For example, a liquid crystal display device, a solid-state image sensor, a touch-panel-type display apparatus etc. are suitable. In particular, a capacitive type is preferable as the touch panel type display device.
なお、上記表示装置用部材は、上記硬化膜から構成されるフィルム状の単層又は多層の部材であってもよいし、該単層又は多層の部材に更に他の層が組み合わされた部材であってもよいし、また、上記硬化膜を構成中に含む部材(例えば、カラーフィルター等)であってもよい。 In addition, the member for display devices may be a film-like single layer or multilayer member composed of the cured film, or a member in which another layer is combined with the single layer or multilayer member. It may be a member (for example, a color filter or the like) that includes the above-mentioned cured film.
本発明の硬化性樹脂組成物は、上述のような構成であるので、極めて高い表面硬度とともに充分な密着性を有し、しかも透明性も高い硬化物を与えることができる。したがって、このような硬化性樹脂組成物により形成される硬化膜を有する表示装置用部材及び表示装置は、光学分野や電機・電子分野で非常に有用なものである。 Since the curable resin composition of the present invention is configured as described above, it can provide a cured product having sufficient adhesion with extremely high surface hardness and high transparency. Therefore, a member for a display device and a display device having a cured film formed of such a curable resin composition are very useful in the optical field and the electric and electronic fields.
以下に実施例を掲げて本発明を更に詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、特に断りのない限り、「部」は「質量部」を、「%」は「質量%」を、それぞれ意味するものとする。
以下の合成例や調製例等において、各種物性等は以下のようにして測定した。
EXAMPLES The present invention will be described in more detail by way of the following examples, but the present invention is not limited to these examples. In addition, unless there is particular notice, "part" shall mean "mass part" and "%" shall mean "mass%", respectively.
In the following synthesis examples and preparation examples, various physical properties and the like were measured as follows.
1、樹脂溶液(アルカリ可溶性樹脂)の物性〕
(1)重量平均分子量(Mw)
ポリスチレンを標準物質とし、テトラヒドロフランを溶離液としてHLC-8220GPC(東ソー社製)、カラム TSKgel SuperHZM-M(東ソー社製)によるGPC(ゲル浸透クロマトグラフィー)法にて重量平均分子量を測定した。
1. Physical properties of resin solution (alkali-soluble resin)]
(1) Weight average molecular weight (Mw)
The weight average molecular weight was measured by GPC (gel permeation chromatography) method using HLC-8220GPC (manufactured by Tosoh Corp.) and a column TSKgel Super HZM-M (manufactured by Tosoh Corp.) using polystyrene as a standard substance and tetrahydrofuran as an eluent.
(2)固形分濃度(NV)
重合体溶液(樹脂溶液)をアルミカップに約0.3g量り取り、アセトン約1gを加えて溶解させた後、常温で自然乾燥させた。そして、熱風乾燥機(エスペック社製、商品名「PHH-101」)を用い、140℃で3時間乾燥した後、デシケータ内で放冷し、質量を測定した。その質量減少量から、重合体溶液の固形分濃度(質量%)を計算した。
(2) Solid content concentration (NV)
About 0.3 g of the polymer solution (resin solution) was weighed into an aluminum cup, and after about 1 g of acetone was added and dissolved, it was naturally dried at normal temperature. Then, after drying at 140 ° C. for 3 hours using a hot air drier (trade name “PHH-101” manufactured by ESPEC, Inc.), it was allowed to cool in a desiccator and its mass was measured. The solid content concentration (% by mass) of the polymer solution was calculated from the mass loss.
(3)酸価(AV)
樹脂溶液1.5gを精秤し、アセトン90g/水10g混合溶媒に溶解し、0.1規定のKOH水溶液を滴定液として用いて、自動滴定装置(平沼産業社製、商品名「COM-555」)により、樹脂溶液の酸価を測定し、溶液の酸価と溶液の固形分から固形分1g当たりの酸価を求めた。
(3) Acid value (AV)
1.5 g of the resin solution is precisely weighed and dissolved in a mixed solvent of 90 g of acetone and 10 g of water, and a 0.1 N KOH aqueous solution is used as a titration solution to make an automatic titrator (trade name "COM-555, manufactured by Hiranuma Sangyo Co., Ltd. The acid value of the resin solution was measured, and the acid value per 1 g of solid content was determined from the acid value of the solution and the solid content of the solution.
2、塗膜(硬化膜)物性
(1)ITO基板に対する物性
ガラスに、厚み30nmでITO(Indium Tin Oxide)が蒸着されたITO基板を用意した。このITO基板に得られた樹脂組成物をスピンコート法により塗布し、加熱処理(80℃3分間)した後、2.0kWの超高圧水銀ランプを装着したUVアライナ(TOPCON社製、商品名「TME-150RNS」)によって60mJ/cm(365nm照度換算)の露光量で露光を行い、加熱処理(230℃30分間)を行った。この得られた塗布膜を用いて、下記のように、初期物性評価(碁盤目試験、鉛筆硬度試験、膜色評価試験)及び耐光性評価を行った。
2. Physical Properties of Coating (Cured Film) (1) Physical Properties of ITO Substrate An ITO substrate having a thickness of 30 nm and ITO (Indium Tin Oxide) deposited thereon was prepared. The obtained resin composition is applied to the ITO substrate by spin coating, heat-treated (80 ° C. for 3 minutes), and then a UV aligner equipped with a 2.0 kW ultra-high pressure mercury lamp (trade name “TOPCON” Exposure was performed at an exposure dose of 60 mJ / cm 2 (365 nm illuminance conversion) using TME-150 RNS ′ ′), and heat treatment (230 ° C. for 30 minutes) was performed. Initial physical property evaluation (cross-cut test, pencil hardness test, film color evaluation test) and light resistance evaluation were performed using the obtained coated film as described below.
(1-1)碁盤目試験(密着性評価)
JIS-K5400-8.5(1990年)に準じて試験を行い、下記基準で評価した。
○:JIS規格で10点。
×1:JIS規格で8点。
×2:JIS規格で6点。
×3:JIS規格で4点。
×4:JIS規格で2点。
×5:JIS規格で0点。
(1-1) Cross-cut test (adhesion evaluation)
The test was conducted according to JIS-K5400-8.5 (1990), and evaluated according to the following criteria.
○: 10 points according to JIS standard.
× 1: 8 points according to JIS.
× 2: 6 points according to JIS standard.
× 3: 4 points according to JIS standard.
× 4: 2 points according to JIS standard.
× 5: 0 points in JIS standard.
(1-2)鉛筆硬度試験(硬度評価)
JIS-K5600-5-4(1999年)に準じて試験を行ったが、すべて荷重は、旧JIS版のJIS-K5400(1990年)の500gで行い、傷跡を生じなかった最も硬い鉛筆を硬度(表面硬度)の値とした。
なお、3H>2H>H>F>HB>B>2B>3B>4Bの順に硬度が低下する。
(1-2) Pencil hardness test (hardness evaluation)
The tests were conducted according to JIS-K5600-5-4 (1999), but all the loads were carried out with 500 g of JIS-K5400 (1990) of the old JIS version, and the hardest pencil which did not produce a scar was used as the hardness It was the value of (surface hardness).
The hardness decreases in the order of 3H>2H>H>F>HB>B>2B>3B> 4B.
(1-3)膜色評価試験
上記で得た塗布膜(厚さ1.5μmの硬化膜)について、目視で色を評価した。具体的には、下記基準で評価した。
○:硬化膜が無色透明である。
△:硬化膜が薄い白色である。
×:硬化膜が白濁している。
(1-3) Film Color Evaluation Test The color of the coated film (cured film with a thickness of 1.5 μm) obtained above was visually evaluated. Specifically, the following criteria were evaluated.
○: The cured film is colorless and transparent.
Δ: The cured film is pale white.
X: The cured film is cloudy.
(1-4)耐光性試験
上記で得た塗布膜(厚さ1.5μmの硬化膜)について、キセノンウェザーメーター(X75SC スガ試験機製)を用いてガラス面からUVが当たる方向に機械にセットし、60W/m(300~400nm積算光量)、BPT63℃、50%RHで30h照射したものを、JIS-K5400-8.5(1990年)に準じて試験を行い、上記(1)の碁盤目試験(密着性評価)の基準同様に評価を行った。
(1-4) Light resistance test The coating film (cured film with a thickness of 1.5 μm) obtained above is set in a machine in the direction in which UV strikes from the glass surface using a xenon weather meter (manufactured by X75SC Suga Test Instruments) 60 W / m 2 (300 to 400 nm accumulated light amount), BPT 63 ° C., 50% RH irradiation for 30 h, the test is conducted according to JIS-K 5400-8.5 (1990), and the above-mentioned (1) Evaluation was performed in the same manner as the eye test (adhesion evaluation) criteria.
(2)電気特性(イオンマイグレーション試験)
無アルカリガラスを用いて、イオンスパッタリング装置(オートファインコーターJFC-1600:JEOL製)によりL/S=10mm/1mmのAPC合金を蒸着し、簡易配線を備える金属配線付きガラス基板を製作した。
次に、得られたガラス基板を用いて、各調製例で得られた樹脂組成物をスピンコート法により塗布し加熱処理(80℃3分間)した後、端部1cmをマスクし、2.0kWの超高圧水銀ランプを装着したUVアライナ(TOPCON社製、商品名「TME-150RNS」)によって60mJ/cm(365nm照度換算)の露光量で露光を行い、アルカリ現像後、加熱処理(230℃30分間)を行い、金属配線付き絶縁基板を得た。
次に、得られた金属配線付き絶縁基板の、アルカリ現像してむき出した金属部分に、銀ペースト(藤倉化成製XA-910)を用いて150℃30分間硬化することで、マイグレーション装置との配線をつないだ。
この評価サンプルを用いて、80℃95%RHの恒温恒湿条件下にて5Vの電圧を一定時間かけ、抵抗値が低下する時間(h)を、イオンマイグレーション装置(MIG-87:IMV社製)を用いて測定した。
(2) Electrical characteristics (ion migration test)
Using alkali-free glass, an APC alloy of L / S = 10 mm / 1 mm was vapor deposited by an ion sputtering apparatus (Auto Fine Coater JFC-1600: manufactured by JEOL) to produce a glass substrate with metal wiring provided with a simple wiring.
Next, using the obtained glass substrate, the resin composition obtained in each preparation example is applied by spin coating and heat-treated (80 ° C. for 3 minutes), and then 1 cm of the end portion is masked, 2.0 kW Exposure was performed at an exposure dose of 60 mJ / cm 2 (365 nm illuminance conversion) using a UV aligner (trade name "TME-150 RNS" manufactured by TOPCON, equipped with an ultra-high pressure mercury lamp. After alkali development, heat treatment (230 ° C.) 30 minutes) was performed to obtain an insulating substrate with metal wiring.
Next, using a silver paste (Fujikura Kasei XA-910) on the exposed metal substrate of the obtained insulating substrate with metal wiring, and curing it at 150 ° C. for 30 minutes, using the silver paste (XF-910 made by Fujikura Chemical Co., Ltd.) I am connected.
Using this evaluation sample, a voltage of 5 V is applied for a certain period of time under constant temperature and humidity conditions of 80 ° C. and 95% RH, and the time (h) in which the resistance value decreases is an ion migration device (MIG-87: manufactured by IMV) ) Was used.
(3)現像性評価(残渣)
得られた樹脂組成物をガラス基板にスピンコート法により塗布し、加熱処理(80℃3分間)した後、塗布膜から100μmの距離に50μmのラインアンドスペースの開口部を設けたフォトマスクを介して2.0kWの超高圧水銀ランプを装着したUVアライナ(TOPCON社製、商品名「TME-150RNS」)によって60mJ/cm(365nm照度換算)の露光量で露光を行い、0.05%の水酸化カリウム水溶液をスピン現像機にて40秒間散布し、未露光部を溶解、除去し、残った露光部を純水で10秒間水洗することにより現像することで、現像性の評価を行った。
具体的には、上記のようにフォトマスクを介して現像された塗布膜を、表面粗さ計(菱化システム社製、商品名「VertScan2.0」)にて下記基準で評価した。
○:未露光部、露光部がきれいに残渣なく流れている。
△:未露光部に少し残渣が確認できる。
×:未露光部に多くの残渣が確認できる。
(3) Evaluation of developability (residue)
The obtained resin composition is applied to a glass substrate by spin coating, heat-treated (80 ° C. for 3 minutes), and then through a photomask provided with a 50 μm line and space opening at a distance of 100 μm from the applied film. Exposure with an exposure dose of 60 mJ / cm 2 (365 nm illuminance equivalent) with a UV aligner (trade name "TME-150 RNS" manufactured by TOPCON, equipped with a 2.0 kW ultra-high pressure mercury lamp, The aqueous solution of potassium hydroxide was sprayed for 40 seconds with a spin developing machine to dissolve and remove the unexposed area, and the remaining exposed area was developed by washing with pure water for 10 seconds to evaluate the developability. .
Specifically, the coated film developed through the photomask as described above was evaluated using a surface roughness meter (trade name "VertScan 2.0" manufactured by Ryoka System Co., Ltd.) according to the following criteria.
○: Unexposed area and exposed area are flowing cleanly and without residue.
Fair: some residues can be confirmed in the unexposed area.
X: Many residues can be confirmed in the unexposed area.
(4)強化ガラスに対する密着性評価
得られた樹脂組成物を強化ガラス(旭硝子社製、ドラゴントレイル)にスピンコート法により塗布し、加熱処理(80℃3分間)した後、2.0kWの超高圧水銀ランプを装着したUVアライナ(TOPCON社製、商品名「TME-150RNS」)によって60mJ/cm(365nm照度換算)の露光量で露光を行い、加熱処理(230℃30分間)を行った。この得られた塗布膜について、120℃水蒸気圧条件で3時間のPCT(Pressure Cooker Test)後評価(碁盤目試験)を行った。
具体的には、JIS-K5400-8.5(1990年)に準じて試験を行い、下記基準で評価した。
○:JIS規格で10点。
×1:JIS規格で8点。
×2:JIS規格で6点。
×3:JIS規格で4点。
×4:JIS規格で2点。
×5:JIS規格で0点。
(4) Evaluation of Adhesion to Tempered Glass The obtained resin composition is applied to a strengthened glass (Dragon Trail, manufactured by Asahi Glass Co., Ltd.) by a spin coating method and heat-treated (80 ° C. for 3 minutes) to obtain 2.0 kW of super Exposure was performed at a dose of 60 mJ / cm 2 (365 nm illuminance conversion) using a UV aligner (trade name "TME-150 RNS" manufactured by TOPCON, Inc.) equipped with a high pressure mercury lamp, and heat treatment (230 ° C for 30 minutes) was performed. . The obtained coated film was evaluated (cross-cut test) after PCT (Pressure Cooker Test) for 3 hours under a water vapor pressure condition of 120 ° C.
Specifically, tests were conducted in accordance with JIS-K5400-8.5 (1990), and evaluated according to the following criteria.
○: 10 points according to JIS standard.
× 1: 8 points according to JIS.
× 2: 6 points according to JIS standard.
× 3: 4 points according to JIS standard.
× 4: 2 points according to JIS standard.
× 5: 0 points in JIS standard.
〔樹脂溶液の合成〕
樹脂組成物に含まれるアルカリ可溶性樹脂(A)として、樹脂溶液A(No.A-1~A-13)の合成を行った。
[Synthesis of resin solution]
Resin solution A (No. A-1 to A-13) was synthesized as the alkali-soluble resin (A) contained in the resin composition.
合成例1(A-1の合成)
反応槽としての冷却管付きセパラブルフラスコにプロピレングリコールモノメチルエーテル(PGME)456部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてベンジルマレイミド(BzMI)30部、メタクリル酸(MAA)180部、シクロヘキシルアクリレート(CHA)90部、PGME30部、パーブチルO(商品名、日本油脂社製)6部、滴下系2としてn-ドデシルメルカプタン(n-DM)9部、PGME71部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にメタクリル酸グリシジル(GMA)99部、触媒としてトリエチルアミン(TEA)1.2部、重合禁止剤としてアンテージW-400(商品名、川口化学工業社製)0.6部を追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃4時間反応を継続することで、二重結合当量588g/当量の樹脂溶液A-1を得た。
得られた樹脂溶液A-1について、各種物性(重量平均分子量Mw、固形分濃度NV及び固形分当たりの酸価AV)を測定した。結果を表1に示す。
Synthesis Example 1 (Synthesis of A-1)
456 parts of propylene glycol monomethyl ether (PGME) is charged into a separable flask equipped with a cooling pipe as a reaction tank, heated to 90 ° C. under a nitrogen atmosphere, and then 30 parts of benzylmaleimide (BzMI) as a dropping system 1 and methacrylic acid 180 parts of (MAA), 90 parts of cyclohexyl acrylate (CHA), 30 parts of PGME, 6 parts of Perbutyl O (trade name, manufactured by NOF Corporation), 9 parts of n-dodecyl mercaptan (n-DM) as dropping system 2, 71 parts of PGME Each was continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Subsequently, 99 parts of glycidyl methacrylate (GMA), 1.2 parts of triethylamine (TEA) as a catalyst, and 0.6 parts of Antege W-400 (trade name, manufactured by Kawaguchi Chemical Industry Co., Ltd.) as a polymerization inhibitor were added to this reaction liquid The reaction was continued at 110 ° C. for 2 hours and at 115 ° C. for 4 hours while bubbling a mixed gas of nitrogen and oxygen (oxygen concentration 7%) to obtain a double bond equivalent of 588 g / equivalent of resin solution A-1 .
Various physical properties (weight-average molecular weight Mw, solid content concentration NV and acid value AV per solid content) of the obtained resin solution A-1 were measured. The results are shown in Table 1.
合成例2(A-2の合成)
反応槽としての冷却管付きセパラブルフラスコに、プロピレングリコールモノメチルエーテルアセテート(PGMEA)185部、PGME185部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてBzMI25部、MAA143部、CHA83部、PGMEA13部、PGME13部、パーブチルOを5部、滴下系2としてn-DMを11部、PGMEA34部、PGME34部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。次いで、この反応液にGMA124部、触媒としてTEA1.1部、重合禁止剤としてアンテージW-400を0.6部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃7時間反応を継続することで、二重結合当量444g/当量の樹脂溶液A-2を得た。
得られた樹脂溶液A-2について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis example 2 (synthesis of A-2)
In a separable flask with cooling tube as a reaction vessel, 185 parts of propylene glycol monomethyl ether acetate (PGMEA) and 185 parts of PGME are charged and heated to 90 ° C. under a nitrogen atmosphere, then 25 parts of BzMI and 143 parts of MAA as dropping system 1 Then, 83 parts of CHA, 13 parts of PGMEA, 13 parts of PGME, 5 parts of perbutyl O, 11 parts of n-DM as dropping system 2, 34 parts of PGMEA and 34 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours. Then, 124 parts of GMA, 1.1 parts of TEA as a catalyst, and 0.6 parts of Ange W-400 as a polymerization inhibitor were added to this reaction solution, and 110 ° C. while bubbling a mixed gas of nitrogen and oxygen (oxygen concentration 7%) The reaction was continued for 2 hours at 115 ° C. for 7 hours to obtain a resin solution A-2 having a double bond equivalent of 444 g / equivalent.
Various physical properties of the obtained resin solution A-2 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例3(A-3の合成)
反応槽としての冷却管付きセパラブルフラスコに、PGMEA90部、PGME90部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1として、MAA60部、CHA76部、パーブチルOを2.7部、滴下系2としてn-DMを5.7部、PGMEA37部、PGME37部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にGMA45部、触媒としてTEA0.5部、重合禁止剤としてアンテージW-400を0.3部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃4時間反応を継続することで、二重結合当量593g/当量の樹脂溶液A-3を得た。
得られた樹脂溶液A-3について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis example 3 (synthesis of A-3)
90 parts of PGMEA and 90 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, heated to 90 ° C. under a nitrogen atmosphere, and then 60 parts of MAA, 76 parts of CHA, 2.7 parts of Perbutyl O as dropping system 1. As a dripping system 2, 5.7 parts of n-DM, 37 parts of PGMEA and 37 parts of PGME were continuously supplied as a dropping system 2 over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Then, 45 parts of GMA, 0.5 parts of TEA as a catalyst, 0.3 parts of antage W-400 as a polymerization inhibitor are added to this reaction solution, and 110 ° C. while bubbling a mixed gas of nitrogen and oxygen (oxygen concentration 7%) The reaction was continued for 2 hours at 115 ° C. for 4 hours to obtain a double bond equivalent of 593 g / equivalent of a resin solution A-3.
Various physical properties of the obtained resin solution A-3 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例4(A-4の合成)
反応槽としての冷却管付きセパラブルフラスコに、PGMEA382部、PGME95部を仕込み、窒素雰囲気下にて樹脂組成物90℃に昇温した後、滴下系1としてBzMI12部、MAA74部、CHA170部、2-ヒドロキシエチルアクリレート(HEA)45部、PGMEA10部、PGME2部、パーブチルOを6部、滴下系2としてn-DMを12部、PGMEA54部、PGME14部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にGMA25部、触媒としてTEA1.0部、重合禁止剤としてアンテージW-400を0.5部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃3時間反応を継続することで、二重結合当量1941g/当量の樹脂溶液A-4を得た。
得られた樹脂溶液A-4について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Example 4 (Synthesis of A-4)
382 parts of PGMEA and 95 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, then 12 parts of BzMI as a dropping system 1, 74 parts of MAA, 170 parts of CHA, 2 45 parts of hydroxyethyl acrylate (HEA), 10 parts of PGMEA, 2 parts of PGME, 6 parts of perbutyl O, 12 parts of n-DM as a dropping system 2, 54 parts of PGMEA and 14 parts of PGME are continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Then, 25 parts of GMA, 1.0 part of TEA as a catalyst, and 0.5 parts of antage W-400 as a polymerization inhibitor were added to this reaction liquid, and 110 ° C. while bubbling a mixed gas of nitrogen and oxygen (oxygen concentration 7%) The reaction was continued for 2 hours at 115 ° C. for 3 hours to obtain a resin solution A-4 with a double bond equivalent of 1941 g / equivalent.
Various physical properties of the obtained resin solution A-4 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例5(A-5の合成)
反応槽としての冷却管付きセパラブルフラスコに、PGME460部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてBzMI30部、MAA249部、CHA21部、PGME30部、パーブチルOを6部、滴下系2としてn-DMを13部、PGME67部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にPGME125部、GMA248部、触媒としてTEA1.6部、重合禁止剤としてアンテージW-400を0.8部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃10時間反応を継続することで、二重結合当量323g/当量の樹脂溶液A-5を得た。
得られた樹脂溶液A-5について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis example 5 (synthesis of A-5)
In a separable flask equipped with a cooling pipe as a reaction vessel, 460 parts of PGME is charged, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, then 30 parts BzMI, 249 parts MAA as a dropping system 1, 21 parts CHA, 30 parts PGME, 6 parts perbutyl O As a dripping system 2, 13 parts of n-DM and 67 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Then, add 125 parts of PGME, 248 parts of GMA, 1.6 parts of TEA as a catalyst, 0.8 parts of Antej W-400 as a polymerization inhibitor to this reaction solution, and bubbling nitrogen and oxygen mixed gas (oxygen concentration 7%) The reaction was continued at 110 ° C. for 2 hours and at 115 ° C. for 10 hours to obtain resin solution A-5 having a double bond equivalent of 323 g / equivalent.
Various physical properties of the obtained resin solution A-5 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例6(A-6の合成)
反応槽として冷却管付きのセパラブルフラスコに、PGMEA921部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてジメチル-2,2'-[オキシビス(メチレン)]ビス-2-プロペノエート(MD)102部、MAA182部、ベンジルメタクリレート(BzMA)175部、メチルメタクリレート(MMA)51部、パーブチルOを10.2部、滴下系2としてn-DMを16.8部、PGMEA44部をそれぞれ150分かけて連続的に供給した。その後60分90℃を保持した後、温度を110℃まで昇温し、3時間重合を継続した。
次いで、この反応液にGMA210部、触媒としてTEA2.2部、重合禁止剤としてアンテージW-400を0.2部、PGMEA119部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃4時間反応を継続することで、二重結合当量490g/当量の樹脂溶液A-6を得た。
得られた樹脂溶液A-6について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Example 6 (Synthesis of A-6)
As a reaction vessel, 921 parts of PGMEA is charged in a separable flask equipped with a cooling pipe, heated to 90 ° C. under a nitrogen atmosphere, and then, as a dropping system 1, dimethyl-2,2 '-[oxybis (methylene)] bis-2 -102 parts of propenoate (MD), 182 parts of MAA, 175 parts of benzyl methacrylate (BzMA), 51 parts of methyl methacrylate (MMA), 10.2 parts of perbutyl O, 16.8 parts of n-DM as dropping system 2 and 44 parts of PGMEA Was continuously supplied over 150 minutes each. Thereafter, the temperature was raised to 110 ° C., and polymerization was continued for 3 hours.
Next, 210 parts of GMA, 2.2 parts of TEA as a catalyst, 0.2 parts of Antej W-400 as a polymerization inhibitor, and 119 parts of PGMEA are added to this reaction solution, and nitrogen and oxygen mixed gas (oxygen concentration 7%) is bubbled By continuing the reaction at 110 ° C. for 2 hours and at 115 ° C. for 4 hours, a double bond equivalent of 490 g / equivalent of resin solution A-6 was obtained.
Various physical properties of the obtained resin solution A-6 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例7(A-7の合成)
反応槽として冷却管付きのセパラブルフラスコに、PGMEA921部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてα-アリルオキシメチルアクリル酸メチル(AMA)102部、MAA182部、BzMA175部、MMA51部、パーブチルOを10.2部、滴下系2としてn-DMを16.8部、PGMEA44部をそれぞれ150分かけて連続的に供給した。その後60分90℃を保持した後、温度を110℃まで昇温し、3時間重合を継続した。
次いで、この反応液にGMA210部、触媒としてTEA2.2部、重合禁止剤としてアンテージW-400を0.2部、PGMEA119部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃4時間反応を継続することで、二重結合当量490g/当量の樹脂溶液A-7を得た。
得られた樹脂溶液A-7について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Example 7 (Synthesis of A-7)
After charging 921 parts of PGMEA in a separable flask with a condenser as a reaction vessel and raising the temperature to 90 ° C. under a nitrogen atmosphere, 102 parts of methyl α-allyloxymethyl acrylate (AMA) and 182 parts of MAA as dropping system 1 175 parts of BzMA, 51 parts of MMA, 10.2 parts of Perbutyl O, 16.8 parts of n-DM as the dropping system 2 and 44 parts of PGMEA were continuously supplied over 150 minutes. Thereafter, the temperature was raised to 110 ° C., and polymerization was continued for 3 hours.
Next, 210 parts of GMA, 2.2 parts of TEA as a catalyst, 0.2 parts of Antej W-400 as a polymerization inhibitor, and 119 parts of PGMEA are added to this reaction solution, and nitrogen and oxygen mixed gas (oxygen concentration 7%) is bubbled By continuing the reaction at 110 ° C. for 2 hours and at 115 ° C. for 4 hours, a double bond equivalent of 490 g / equivalent of resin solution A-7 was obtained.
Various physical properties of the obtained resin solution A-7 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例8(A-8の合成)
反応槽としての冷却管付きセパラブルフラスコに、PGMEA362部、PGME91部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてBzMI30部、MAA60部、CHA210部、PGMEA24部、PGME6部、パーブチルOを6部、滴下系2としてn-DMを6部、PGMEA59部、PGME15部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にPGMEA58部、PGME14部、GMA50部、触媒としてTEA1.1部、重合禁止剤としてアンテージW-400を0.5部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃7時間反応を継続することで、二重結合当量1025g/当量の樹脂溶液A-8を得た。
得られた樹脂溶液A-8について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Example 8 (synthesis of A-8)
362 parts of PGMEA and 91 parts of PGME are charged in a separable flask equipped with a cooling pipe as a reaction tank, and the temperature is raised to 90 ° C. under a nitrogen atmosphere, and then 30 parts of BzMI, 60 parts of MAA, 210 parts of CHA, 24 parts of PGMEA, 24 parts of PGMEA as a dropping system 1 6 parts of Perbutyl O, 6 parts of n-DM as dropping system 2, 59 parts of PGMEA and 15 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Next, 58 parts of PGMEA, 14 parts of PGME, 50 parts of GMA, 1.1 parts of TEA as a catalyst, 0.5 parts of Ange W-400 as a polymerization inhibitor, and nitrogen and oxygen mixed gas (oxygen concentration 7%) are added to this reaction solution. The reaction was continued at 110 ° C. for 2 hours and at 115 ° C. for 7 hours while bubbling to obtain a resin solution A-8 having a double bond equivalent of 1025 g / equivalent.
Various physical properties of the obtained resin solution A-8 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例9(A-9の合成)
反応槽としての冷却管付きセパラブルフラスコに、PGMEA154部、PGME38部を仕込み、窒素雰囲気下にて90℃に昇温した後、滴下系1としてBzMI51部、MAA34部、CHA85部、PGMEA41部、PGME10部、パーブチルOを3.4部、滴下系2としてn-DMを7.3部、PGMEA58部、PGME15部をそれぞれ3時間かけて連続的に供給した。その後30分90℃を保持した後、温度を115℃まで昇温し、1.5時間重合を継続した。
次いで、この反応液にPGMEA38部、PGME10部、GMA28部、触媒としてTEA0.6部、重合禁止剤としてアンテージW-400を0.3部追加し、窒素及び酸素混合ガス(酸素濃度7%)をバブリングしながら、110℃2時間、115℃7時間反応を継続することで、二重結合当量1045g/当量の樹脂溶液A-9を得た。
得られた樹脂溶液A-9について、合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Example 9 (synthesis of A-9)
154 parts of PGMEA and 38 parts of PGME are charged in a separable flask with a cooling pipe as a reaction tank and heated to 90 ° C. in a nitrogen atmosphere, and then 51 parts of BzMI, 34 parts of MAA as an dripping system 1, 85 parts of CHA, 41 parts of PGMEA, PGME10 3.4 parts of Perbutyl O, 7.3 parts of n-DM as the dropping system 2, 58 parts of PGMEA and 15 parts of PGME were continuously supplied over 3 hours. Then, after maintaining the temperature at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours.
Next, 38 parts of PGMEA, 10 parts of PGME, 28 parts of GMA, 0.6 parts of TEA as a catalyst, 0.3 parts of Ange W-400 as a polymerization inhibitor, and nitrogen and oxygen mixed gas (oxygen concentration 7%) are added to this reaction solution. The reaction was continued at 110 ° C. for 2 hours and at 115 ° C. for 7 hours while bubbling to obtain a resin solution A-9 having a double bond equivalent of 1045 g / equivalent.
Various physical properties of the obtained resin solution A-9 were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
合成例10~13(A-10~A-13の合成)
ベースポリマーを構成するモノマーの種類及びその配合割合、並びに、付加させるGMAの配合割合を、表1のように変更したこと、また溶媒をPGMEAのみに変更したこと以外は、合成例1とほぼ同様の手順で樹脂溶液A-10~A-13を各々得た。
得られた各樹脂溶液について合成例1と同様に各種物性を測定した。結果を表1に示す。
Synthesis Examples 10 to 13 (Synthesis of A-10 to A-13)
Similar to Synthesis Example 1 except that the types of monomers constituting the base polymer, the blending ratio thereof, and the blending ratio of GMA to be added were changed as shown in Table 1 and that the solvent was changed to PGMEA alone. Resin solutions A-10 to A-13 were obtained by the following procedure.
Various physical properties of each of the obtained resin solutions were measured in the same manner as in Synthesis Example 1. The results are shown in Table 1.
表1に、樹脂溶液A-1~A-13の詳細を示す。
なお、表1中のベースポリマーを構成する各モノマーの数値は、該モノマー総量を100質量%としたときの各モノマーの配合割合(質量%)を記載した。また、当該ベースポリマーに付加するGMAの数値は、酸基及び重合性二重結合を有する単量体(合成例1~13では、MAA又はAAが該当する。)のカルボン酸分に、付加させたGMAをMAA(又はAA)質量換算した質量%として記載しており、「GMAのMAA(又はAA)質量換算での配合割合(質量%)={GMAのモル量(mol)/MAA(又はAA)のモル量(mol)}×MAA(又はAA)配合割合(質量%)」により求められる。例えば、合成例1(A-1)では、ベースポリマー(100質量%)中、MAAは60質量%であり、この60質量%(2091mmol)のMAAに、696mmolのGMAを付加させたことで、当該GMAの配合割合を「20」と規定した。
Table 1 shows the details of the resin solutions A-1 to A-13.
In addition, the numerical value of each monomer which comprises the base polymer in Table 1 described the mixture ratio (mass%) of each monomer when this monomer total amount is 100 mass%. Further, the numerical value of GMA added to the base polymer is added to the carboxylic acid component of a monomer having an acid group and a polymerizable double bond (in Synthesis Examples 1 to 13, corresponding to MAA or AA). GMA is described as mass% converted to mass of MAA (or AA), “blending ratio in mass conversion of GMA to MAA (or AA) (mass%) = {molar amount of GMA (mol) / MAA (or The molar amount of AA) (mol)} × MAA (or AA) blending ratio (% by mass) ”. For example, in Synthesis Example 1 (A-1), MAA is 60% by mass in the base polymer (100% by mass), and 696 mmol of GMA is added to 60% by mass (2091 mmol) of MAA, The blending ratio of the GMA was defined as "20".
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
表1における略称は以下の通りである。
BzMI:ベンジルマレイミド
MD:ジメチル-2,2'-[オキシビス(メチレン)]ビス-2-プロペノエート
AMA:α-(アリルオキシメチル)メチルアクリレート
CHA:シクロヘキシルアクリレート
CHMA:シクロヘキシルメタクリレート
BzMA:ベンジルメタクリレート
MAA:メタクリル酸
AA:アクリル酸
MMA:メチルメタクリレート
HEA:2-ヒドロキシエチルアクリレート
GMA:グリシジルメタクリレート
AV:酸価
Mw:最終的に得られた重合体の重量平均分子量
NV:固形分濃度
The abbreviations in Table 1 are as follows.
BzMI: benzyl maleimide MD: dimethyl-2,2 ′-[oxybis (methylene)] bis-2-propenoate AMA: α- (allyloxymethyl) methyl acrylate CHA: cyclohexyl acrylate CHMA: cyclohexyl methacrylate BzMA: benzyl methacrylate MAA: methacryl Acid AA: acrylic acid MMA: methyl methacrylate HEA: 2-hydroxyethyl acrylate GMA: glycidyl methacrylate AV: acid value Mw: weight average molecular weight of finally obtained polymer NV: solid concentration
〔樹脂組成物の調製及び塗膜の評価試験〕
調製例1(樹脂組成物a-1)
固形分換算で、樹脂溶液A-10を25部、ジペンタエリスリトールヘキサアクリレート(DPHA)35部、イソボルニルアクリレート(IB-XA)10部、マレイン酸系重合体としてSMA17352を20部、カップリング剤としてKBM503を10部、光重合開始剤としてIRGACURE907を20部、フッ素添加剤としてF-554を0.2部、重合禁止剤としてアンテージW-400を0.5部、更に希釈溶媒(PGMEA)を固形分濃度25%となるように加え、攪拌することで樹脂組成物a-1を得た。
得られた樹脂組成物a-1について、上述した評価方法に従って、塗布膜(硬化膜)の物性を評価した。結果を表2に示す。
[Preparation of resin composition and evaluation test of coating film]
Preparation Example 1 (Resin Composition a-1)
In solid content, 25 parts of resin solution A-10, 35 parts of dipentaerythritol hexaacrylate (DPHA), 10 parts of isobornyl acrylate (IB-XA), 20 parts of SMA 17352 as a maleic acid polymer, coupling 10 parts of KBM 503 as an agent, 20 parts of IRGACURE 907 as a photopolymerization initiator, 0.2 parts of F-554 as a fluorine additive, 0.5 parts of Ange W-400 as a polymerization inhibitor, and a dilution solvent (PGMEA) The mixture was added to a solid content concentration of 25% and stirred to obtain a resin composition a-1.
The physical properties of the coated film (cured film) were evaluated for the obtained resin composition a-1 according to the above-described evaluation method. The results are shown in Table 2.
調製例2~8
表2に示す配合比率で当該表に示す原料を用い、調製例1と同様の操作にて各樹脂組成物a-2~a-8を各々得た。得られた樹脂組成物の各々について、上述した評価方法に従って塗布膜の物性を評価した。結果を表2に示す。
Preparation Examples 2 to 8
Resin compositions a-2 to a-8 were obtained in the same manner as in Preparation Example 1 using the raw materials shown in the table at the mixing ratio shown in Table 2, respectively. About each of the obtained resin composition, the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
調製例9(樹脂組成物b-1)
固形分換算で、樹脂溶液A-10を25部、ジペンタエリスリトールヘキサアクリレート(DPHA)35部、SMA2625を20部、2021Pを10部、KBM503を10部、IRGACURE907を20部、F-554を0.2部、アンテージW-400を0.5部、更に希釈溶媒(PGMEA)を固形分濃度25%となるように加え、攪拌することで樹脂組成物b-1を得た。
得られた樹脂組成物b-1について、上述した評価方法に従って、塗布膜(硬化膜)の物性を評価した。結果を表3に示す。
Preparation Example 9 (Resin composition b-1)
In terms of solid content, 25 parts of resin solution A-10, 35 parts of dipentaerythritol hexaacrylate (DPHA), 20 parts of SMA 2625, 10 parts of 2021P, 10 parts of KBM 503, 20 parts of IRGACURE 907, 0 parts of F-554 A resin composition b-1 was obtained by adding 2 parts, 0.5 parts of antage W-400, and further adding a dilution solvent (PGMEA) to a solid content concentration of 25% and stirring.
The physical properties of the coated film (cured film) were evaluated for the obtained resin composition b-1 according to the above-described evaluation method. The results are shown in Table 3.
調製例10~15
表3に示す配合比率で当該表に示す原料を用い、調製例9と同様の操作にて各樹脂組成物b-2~b-7を各々得た。得られた樹脂組成物の各々について、上述した評価方法に従って塗布膜の物性を評価した。結果を表3に示す。
Preparation Examples 10 to 15
Resin compositions b-2 to b-7 were obtained in the same manner as in Preparation Example 9 using the raw materials shown in the table and at the composition ratio shown in Table 3, respectively. About each of the obtained resin composition, the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
調製例16(樹脂組成物c-1)
固形分換算で、樹脂溶液A-10を25部、イソボルニルメタクリレート(IB-X)10部、ジペンタエリスリトールヘキサアクリレート(DPHA)35部、2021Pを20部、KBM503を8部、KBM903を2部、IRGACURE907を20部、F-554を0.2部、アンテージW-400を0.5部、更に希釈溶媒(PGMEA)を固形分濃度25%となるように加え、攪拌することで樹脂組成物c-1を得た。
得られた樹脂組成物c-1について、上述した評価方法に従って、塗布膜(硬化膜)の物性を評価した。結果を表4に示す。
Preparation Example 16 (Resin Composition c-1)
25 parts of resin solution A-10, 10 parts of isobornyl methacrylate (IB-X), 35 parts of dipentaerythritol hexaacrylate (DPHA), 20 parts of 2021 P, 8 parts of KBM 503, and 2 parts of KBM 903 in terms of solid content 20 parts of IRGACURE 907, 0.2 parts of F-554, 0.5 parts of Ange W-400, and a dilution solvent (PGMEA) to a solid concentration of 25%, and the resin composition is stirred. The object c-1 is obtained.
The physical properties of the coated film (cured film) were evaluated for the obtained resin composition c-1 according to the above-described evaluation method. The results are shown in Table 4.
調製例17~19
表4に示す配合比率で当該表に示す原料を用い、調製例16と同様の操作にて各樹脂組成物c-2~c-4を各々得た。得られた樹脂組成物の各々について、上述した評価方法に従って塗布膜の物性を評価した。結果を表4に示す。
Preparation Examples 17-19
Resin compositions c-2 to c-4 were obtained in the same manner as in Preparation Example 16 using the raw materials shown in the table at the mixing ratio shown in Table 4. About each of the obtained resin composition, the physical property of the coating film was evaluated in accordance with the evaluation method mentioned above. The results are shown in Table 4.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
表2~4における略称は以下の通りである。表2~4中の各原料の配合量は、固形分量である。なお、表2~4では希釈溶媒(PGMEA:プロピレングリコールモノメチルエーテルアセテート)を用いたことを省略している。
DPHA:ジペンタエリスリトールヘキサアクリレート(商品名、共栄社化学社製)
A-9300:エトキシ化イソシアヌル酸トリアクリレート(商品名、新中村化学工業社製)
IB-XA:イソボルニルアクリレート(商品名「ライトアクリレートIB-XA」、共栄社化学社製
IB-X:イソボルニルメタクリレート(商品名「ライトエステルIB-X」、共栄社化学社製
FA-513AS:ジシクロペンタニルアクリレート(商品名「ファンクリル FA-513AS」、日立化成社製)
TMPTA:トリメチロールプロパントリアクリレート
NBAC-ST:酢酸ブチル分散シリカゾル(商品名、日産化学工業社製)
SMA17352:スチレン/無水マレイン酸共重合体(GPCによるMw=7000、スチレン/無水マレイン酸モル比=1/1)(商品名、川原油化社製)
SMA2625:スチレン/無水マレイン酸共重合体(GPCによるMw=9000、スチレン/無水マレイン酸モル比=2/1)(商品名、川原油化社製)
2021P:3’,4’-エポキシシクロヘキシルメチル 3,4-エポキシシクロヘキサンカルボキシレート(商品名「セロキサイド2021P」、ダイセル社製)
YX-8000:脂環構造を有するエポキシ樹脂(商品名、ジャパンエポキシレジン社製)
828US:芳香環を有するエポキシ樹脂(商品名、ジャパンエポキシレジン社製)
KBM503:2-メタクリロキシプロピルトリメトキシシラン(商品名「信越シリコーンKBM-503」、信越化学工業社製)
KBM903:3-アミノプロピルトリメトキシシラン(商品名「信越シリコーンKBM-903」、信越化学工業社製)
IRGACURE907:2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン(商品名、チバ・スペシャルティ・ケミカルズ社製)
F-554:含フッ素基・親油性基含有オリゴマー(ノニオン性、商品名「メガファックF-554」、DIC社製)
アンテージW-400:フェノール系酸化防止剤(商品名、川口化学工業社製)
The abbreviations in Tables 2 to 4 are as follows. The blending amounts of the respective raw materials in Tables 2 to 4 are solid contents. In Tables 2 to 4, the use of a dilution solvent (PGMEA: propylene glycol monomethyl ether acetate) is omitted.
DPHA: dipentaerythritol hexaacrylate (trade name, manufactured by Kyoeisha Chemical Co., Ltd.)
A-9300: Ethoxylated isocyanurate triacrylate (trade name, Shin-Nakamura Chemical Co., Ltd.)
IB-XA: isobornyl acrylate (trade name “light acrylate IB-XA”, manufactured by Kyoeisha Chemical Ltd. IB-X: isobornyl methacrylate (trade name “light ester IB-X”, manufactured by Kyoeisha Chemical FA-513AS: Dicyclopentanyl acrylate (trade name "Funkry FA-513AS", manufactured by Hitachi Chemical Co., Ltd.)
TMPTA: trimethylolpropane triacrylate NBAC-ST: butyl acetate dispersed silica sol (trade name, manufactured by Nissan Chemical Industries, Ltd.)
SMA 17352: Styrene / maleic anhydride copolymer (Mw by GPC = 7000, styrene / maleic anhydride molar ratio = 1/1) (trade name, manufactured by Kawa Crude Oil Co., Ltd.)
SMA 2625: Styrene / maleic anhydride copolymer (Mw by GPC = 9000, styrene / maleic anhydride molar ratio = 2/1) (trade name, manufactured by Kawa Crude Oil Co., Ltd.)
2021P: 3 ', 4'-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (trade name "Ceroxide 2021P", manufactured by Daicel Corporation)
YX-8000: Epoxy resin having an alicyclic structure (trade name, manufactured by Japan Epoxy Resins Co., Ltd.)
828 US: Epoxy resin having an aromatic ring (trade name, manufactured by Japan Epoxy Resins Co., Ltd.)
KBM 503: 2-methacryloxypropyl trimethoxysilane (trade name "Shin-Etsu Silicone KBM-503", manufactured by Shin-Etsu Chemical Co., Ltd.)
KBM 903: 3-aminopropyltrimethoxysilane (brand name "Shin-Etsu Silicone KBM-903", manufactured by Shin-Etsu Chemical Co., Ltd.)
IRGACURE 907: 2-Methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one (trade name, manufactured by Ciba Specialty Chemicals)
F-554: Fluorine-containing or lipophilic group-containing oligomer (nonionic, trade name “Megafuck F-554”, manufactured by DIC)
Antage W-400: Phenolic antioxidant (trade name, manufactured by Kawaguchi Chemical Industry Co., Ltd.)
表2より、以下のことが確認された。
調製例1~3、6~8で得た樹脂組成物a-1~a-3、a-6~a-8は、いずれも、マレイン酸系重合体を含むのに対し、調製例4~5で得た樹脂組成物a-4~a-5は、マレイン酸系重合体を含まない点で、両者は主に相違する。
このような相違の下、両者から得た塗布膜の物性結果を対比すると、樹脂組成物a-4~a-5から得た塗布膜では、樹脂組成物a-1~a-3、a-6~a-8から得た塗布膜に比較して、電気特性の評価指標となる抵抗値低下時間が著しく短いことが確認された。また、樹脂組成物a-1~a-3、a-6~a-8から得た塗布膜は、透明性や密着性、表面硬度の点でも充分なレベルにあることが分かった。
したがって、本発明の硬化性樹脂組成物は、マレイン酸系重合体を少なくとも含むことで、極めて電気特性に優れ、充分な密着性、表面硬度及び透明性を有する硬化物を与えることができることが確認された。
From Table 2, the following was confirmed.
While the resin compositions a-1 to a-3 and a-6 to a-8 obtained in Preparation Examples 1 to 3 and 6 to 8 all contain a maleic acid polymer, Preparation Examples 4 to The resin compositions a-4 to a-5 obtained in 5 are mainly different from each other in that they do not contain a maleic acid based polymer.
Under these differences, the physical properties of the coated films obtained from the two are compared with each other. With the coated films obtained from the resin compositions a-4 to a-5, the resin compositions a-1 to a-3, a- It was confirmed that the time for decreasing the resistance value, which is an evaluation index of the electrical characteristics, was extremely short as compared with the coated films obtained from 6 to a-8. Also, it was found that the coated films obtained from the resin compositions a-1 to a-3 and a-6 to a-8 were at sufficient levels in terms of transparency, adhesion and surface hardness.
Therefore, it is confirmed that the curable resin composition of the present invention can give a cured product having extremely excellent electric properties and sufficient adhesion, surface hardness and transparency by containing at least a maleic acid based polymer. It was done.
表3より、以下のことが確認された。
調製例9~12、15で得た樹脂組成物b-1~b-4、b-7は、いずれも、アルカリ可溶性樹脂(A)と、マレイン酸系重合体及び/又はエポキシ化合物とを含むのに対し、調製例13で得た樹脂組成物b-5は、アルカリ可溶性樹脂として重量平均分子量が5000未満の樹脂A-11を用いる点において主に相違し、調製例14で得た樹脂組成物b-6は、アルカリ可溶性樹脂として側鎖にエチレン性不飽和基を有しない樹脂A-12を用いている点において主に相違する。
このような相違の下、各塗布膜の物性結果を対比すると、樹脂組成物b-1~b-4、b-7から得た塗布膜は、密着性、表面硬度及び現像性のいずれもバランス良く優れることが確認された。中でも、樹脂組成物b-7から得た塗布膜は、表面硬度が著しく高いことが確認された。これに対し、樹脂組成物b-5から得た塗布膜は現像性が不充分であり、樹脂組成物b-6から得た塗布膜は表面硬度が著しく低かった。また、樹脂組成物b-1~b-4、b-7から得た塗布膜は、透明性の点でも充分なレベルにあることが分かった。
したがって、本発明の硬化性樹脂組成物は、アルカリ可溶性樹脂(A)と、マレイン酸系重合体及び/又はエポキシ化合物とを含むことで、極めて高い表面硬度を有し、現像性及び密着性に優れる硬化物を与えることができることが確認された。
From Table 3, the following was confirmed.
The resin compositions b-1 to b-4 and b-7 obtained in Preparation Examples 9 to 12 and 15 all contain an alkali-soluble resin (A) and a maleic acid polymer and / or an epoxy compound. However, the resin composition b-5 obtained in Preparation Example 13 is mainly different in that a resin A-11 having a weight average molecular weight of less than 5000 is used as an alkali-soluble resin, and the resin composition obtained in Preparation Example 14 is The substance b-6 is mainly different in that a resin A-12 having no ethylenically unsaturated group in the side chain is used as the alkali-soluble resin.
The physical properties of the respective coated films are compared under these differences, and the coated films obtained from the resin compositions b-1 to b-4 and b-7 have a balance among all of the adhesiveness, surface hardness and developability. It was confirmed that it was excellent. Above all, it was confirmed that the coated film obtained from the resin composition b-7 had extremely high surface hardness. On the other hand, the coated film obtained from the resin composition b-5 had insufficient developability, and the coated film obtained from the resin composition b-6 had extremely low surface hardness. In addition, it was found that the coated films obtained from the resin compositions b-1 to b-4 and b-7 had a sufficient level of transparency.
Therefore, the curable resin composition of the present invention has an extremely high surface hardness by containing the alkali-soluble resin (A) and the maleic acid polymer and / or the epoxy compound, and the developability and adhesion are excellent. It was confirmed that an excellent cured product could be provided.
表3には記載していないが、硬化物の電気特性を確認するため、樹脂組成物b-1~b-4、b-7を各々用いて上述したイオンマイグレーション試験を行ったところ、樹脂組成物b-7を用いた場合に比べ、樹脂組成物b-1~b-4を用いた場合には、抵抗値低下時間が著しく長いこと、すなわち電気特性に優れていることが確認された。この点から、電気特性の向上からは、所定のマレイン酸系重合体を少なくとも含むことが好ましいことが分かった。 Although not described in Table 3, in order to confirm the electrical properties of the cured product, when the above-described ion migration test was performed using each of the resin compositions b-1 to b-4 and b-7, the resin composition When the resin compositions b-1 to b-4 were used, it was confirmed that the resistance value decrease time was extremely long, that is, the electrical characteristics were excellent as compared with the case where the product b-7 was used. From this point of view, it has been found that it is preferable to include at least a predetermined maleic acid-based polymer from the viewpoint of improving the electrical characteristics.
表4より、以下のことが確認された。
調製例16~19で得た樹脂組成物c-1~c-4は、アミノ基含有カップリング剤を含む。この場合、高温暴露後の、強化ガラスに対する密着性が著しく高いことが分かる。
したがって、本発明の硬化性樹脂組成物は、カップリング剤としてアミノ基含有カップリング剤を少なくとも含むことで、高温環境下に晒された後にも、強化ガラスに対する密着性を安定して発現する硬化物を与えることが確認された。
From Table 4, the following was confirmed.
The resin compositions c-1 to c-4 obtained in Preparation Examples 16 to 19 contain an amino group-containing coupling agent. In this case, it can be seen that the adhesion to tempered glass is extremely high after high temperature exposure.
Therefore, the curable resin composition of the present invention contains at least an amino group-containing coupling agent as a coupling agent, so that the adhesive can be stably developed even after being exposed to a high temperature environment. It was confirmed to give an object.
また樹脂組成物c-1、c-2及びc-4に含まれるアルカリ可溶性樹脂(A)は、主鎖に環構造を有する樹脂であるのに対し、樹脂組成物c-3に含まれるアルカリ可溶性樹脂(A)は、主鎖に環構造を有さない点において、両者は主に相違する。このような相違の下、各塗布膜の物性結果を対比すると、樹脂組成物c-1、c-2及びc-4から得た塗布膜は、樹脂組成物c-3から得た塗布膜に比較して、高温暴露後の、強化ガラスに対する密着性がより高いことが分かる。このことから、より優れた密着性(特に強化ガラスに対する密着性)を奏するには、アルカリ可溶性樹脂(A)として主鎖に環構造を有する重合体を用いることが特に好ましいことが分かった。 The alkali-soluble resin (A) contained in the resin compositions c-1, c-2 and c-4 is a resin having a ring structure in its main chain, while the alkali contained in the resin composition c-3 The soluble resin (A) is mainly different from the other in that it has no ring structure in its main chain. When the physical property results of the respective coated films are compared under such a difference, the coated films obtained from the resin compositions c-1, c-2 and c-4 are the coated films obtained from the resin composition c-3. In comparison, it can be seen that the adhesion to tempered glass is higher after high temperature exposure. From this, it was found that it is particularly preferable to use a polymer having a ring structure in the main chain as the alkali-soluble resin (A) in order to exhibit more excellent adhesion (especially adhesion to tempered glass).
表4には記載していないが、硬化物の電気特性を確認するため、樹脂組成物c-1、c-2及びc-4を各々用いて上述したイオンマイグレーション試験を行ったところ、樹脂組成物c-1又はc-4を用いた場合に比べ、樹脂組成物c-2を用いた場合には、抵抗値低下時間が著しく長いこと、すなわち電気特性に優れていることが確認された。この点から、電気特性の向上からは、所定のマレイン酸系重合体を少なくとも含むことが好ましいことが分かった。
なお、表4には記載していないが、樹脂組成物c-1~c-4から得た塗布膜は、透明性及び表面硬度の点でも充分なレベルにあった。
Although not described in Table 4, in order to confirm the electrical properties of the cured product, when the above-described ion migration test was performed using resin compositions c-1, c-2 and c-4, respectively, the resin composition When the resin composition c-2 was used, it was confirmed that the resistance value reduction time was extremely long, that is, the electrical properties were excellent, as compared with the case where the object c-1 or c-4 was used. From this point of view, it has been found that it is preferable to include at least a predetermined maleic acid-based polymer from the viewpoint of improving the electrical characteristics.
Although not described in Table 4, the coated films obtained from the resin compositions c-1 to c-4 were at sufficient levels in terms of transparency and surface hardness.

Claims (11)

  1. アルカリ可溶性樹脂及び2官能以上の多官能(メタ)アクリレート化合物を含む硬化性樹脂組成物であって、
    該アルカリ可溶性樹脂は、重量平均分子量が5000以上であり、かつ側鎖にエチレン性不飽和基を有するアルカリ可溶性樹脂(A)を含み、
    該硬化性樹脂組成物は、更に、エポキシ化合物及び/又はマレイン酸系重合体を含み、
    該マレイン酸系重合体は、芳香族ビニル化合物と、無水マレイン酸誘導体及び/又はその加水分解物とを含む単量体成分を重合して得られるものであることを特徴とする硬化性樹脂組成物。
    A curable resin composition comprising an alkali soluble resin and a bifunctional or higher polyfunctional (meth) acrylate compound,
    The alkali-soluble resin includes an alkali-soluble resin (A) having a weight average molecular weight of 5,000 or more and having an ethylenically unsaturated group in a side chain,
    The curable resin composition further contains an epoxy compound and / or a maleic acid polymer,
    A curable resin composition characterized in that the maleic acid polymer is obtained by polymerizing a monomer component containing an aromatic vinyl compound and a maleic anhydride derivative and / or a hydrolyzate thereof. object.
  2. 前記エポキシ化合物として、脂環構造を有するエポキシ化合物を少なくとも含むことを特徴とする請求項1に記載の硬化性樹脂組成物。 The curable resin composition according to claim 1, wherein the curable resin composition comprises at least an epoxy compound having an alicyclic structure as the epoxy compound.
  3. 前記マレイン酸系重合体は、下記式(1)で表される構成単位と、下記式(2)で表される構成単位とを有することを特徴とする請求項1又は2に記載の硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000001
    式中、Aは、置換基を有していてもよいフェニル基を表す。R及びRは、同一又は異なって、水素原子若しくは炭化水素基を表すか、又は、RとRとが、直接若しくは炭化水素鎖を介して結合していてもよい。R及びRは、同一又は異なって、OR基若しくはNR基を表すか、又は、RとRとが結合して無水環を形成していてもよい。R、R及びRは、同一又は異なって、水素原子、金属原子、又は、置換基、エーテル結合及び/若しくはエステル結合を有していてもよい炭化水素基を表す。但し、RとRとは、同時に金属原子を含まない。
    The said maleic acid polymer has the structural unit represented by following formula (1), and the structural unit represented by following formula (2), The hardenability of Claim 1 or 2 characterized by the above-mentioned. Resin composition.
    Figure JPOXMLDOC01-appb-C000001
    In the formula, A represents a phenyl group which may have a substituent. R 1 and R 2 are the same or different and each represents a hydrogen atom or a hydrocarbon group, or R 1 and R 2 may be bonded directly or via a hydrocarbon chain. R 3 and R 4 may be the same or different and each represent an OR 5 group or an NR 6 R 7 group, or R 3 and R 4 may be combined to form an anhydrous ring. R 5 , R 6 and R 7 are the same or different and each represents a hydrogen atom, a metal atom, or a hydrocarbon group which may have a substituent, an ether bond and / or an ester bond. However, R 3 and R 4 do not contain metal atoms at the same time.
  4. 前記マレイン酸系重合体の含有量は、前記アルカリ可溶性樹脂(A)100質量部に対し、90質量部以下であることを特徴とする請求項1~3のいずれかに記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 3, wherein the content of the maleic acid polymer is 90 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A). object.
  5. 更に、カップリング剤を含むことを特徴とする請求項1~4のいずれかに記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 4, further comprising a coupling agent.
  6. 前記カップリング剤は、アミノ基含有カップリング剤を含むことを特徴とする請求項5に記載の硬化性樹脂組成物。 The curable resin composition according to claim 5, wherein the coupling agent comprises an amino group-containing coupling agent.
  7. 前記カップリング剤は、(メタ)アクリロイル基含有シランカップリング剤と、アミノ基含有シランカップリング剤とを含むことを特徴とする請求項5に記載の硬化性樹脂組成物。 The curable resin composition according to claim 5, wherein the coupling agent comprises a (meth) acryloyl group-containing silane coupling agent and an amino group-containing silane coupling agent.
  8. 更に、光重合開始剤を含むことを特徴とする請求項1~7のいずれかに記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 7, further comprising a photopolymerization initiator.
  9. 請求項1~8のいずれかに記載の硬化性樹脂組成物により形成されることを特徴とする硬化膜。 A cured film comprising the curable resin composition according to any one of claims 1 to 8.
  10. 請求項9に記載の硬化膜を有することを特徴とする表示装置用部材。 A member for a display device comprising the cured film according to claim 9.
  11. 請求項9に記載の硬化膜を有することを特徴とする表示装置。 A display device comprising the cured film according to claim 9.
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