WO2015122058A1 - Gas engine and method for controlling operation thereof - Google Patents

Gas engine and method for controlling operation thereof Download PDF

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Publication number
WO2015122058A1
WO2015122058A1 PCT/JP2014/078611 JP2014078611W WO2015122058A1 WO 2015122058 A1 WO2015122058 A1 WO 2015122058A1 JP 2014078611 W JP2014078611 W JP 2014078611W WO 2015122058 A1 WO2015122058 A1 WO 2015122058A1
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WO
WIPO (PCT)
Prior art keywords
fuel gas
gas supply
chamber
valve
supply pressure
Prior art date
Application number
PCT/JP2014/078611
Other languages
French (fr)
Japanese (ja)
Inventor
勇紀 小柴
和雄 小倉
雄太 古川
Original Assignee
三菱重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱重工業株式会社 filed Critical 三菱重工業株式会社
Publication of WO2015122058A1 publication Critical patent/WO2015122058A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/02Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
    • F02D19/026Measuring or estimating parameters related to the fuel supply system
    • F02D19/027Determining the fuel pressure, temperature or volume flow, the fuel tank fill level or a valve position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B19/00Engines characterised by precombustion chambers
    • F02B19/10Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder
    • F02B19/1019Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber
    • F02B19/108Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber with fuel injection at least into pre-combustion chamber, i.e. injector mounted directly in the pre-combustion chamber
    • F02B19/1085Engines characterised by precombustion chambers with fuel introduced partly into pre-combustion chamber, and partly into cylinder with only one pre-combustion chamber with fuel injection at least into pre-combustion chamber, i.e. injector mounted directly in the pre-combustion chamber controlling fuel injection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B19/00Engines characterised by precombustion chambers
    • F02B19/12Engines characterised by precombustion chambers with positive ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B43/00Engines characterised by operating on gaseous fuels; Plants including such engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/02Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
    • F02D19/021Control of components of the fuel supply system
    • F02D19/023Control of components of the fuel supply system to adjust the fuel mass or volume flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0218Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
    • F02M21/023Valves; Pressure or flow regulators in the fuel supply or return system
    • F02M21/0239Pressure or flow regulators therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0218Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
    • F02M21/023Valves; Pressure or flow regulators in the fuel supply or return system
    • F02M21/0242Shut-off valves; Check valves; Safety valves; Pressure relief valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

Definitions

  • the present invention relates to a gas engine operated using fuel gas such as natural gas as fuel and an operation control method thereof, and in particular, a gas engine provided with a sub chamber in a combustion chamber to control supply of fuel gas with a check valve It relates to the operation control method.
  • a gas engine is operated using fuel gas such as natural gas as fuel, and generally has a sub-chamber in addition to the main chamber as a combustion chamber. Then, the air-fuel mixture is ignited in the sub chamber to generate a torch flame, and the torch flame is ejected toward the main chamber to burn the air-fuel mixture in the main chamber. Note that the air-fuel mixture that is denser than the main chamber is supplied to the sub-chamber, and the fuel gas is supplied via a supply path separate from the main chamber.
  • fuel gas such as natural gas as fuel
  • FIG. 4 is a cross-sectional view of an essential part showing a configuration example around the sub chamber in the conventional gas engine having the sub chamber in the combustion chamber.
  • a main chamber 60 which is a main combustion chamber, is defined between a piston (not shown) and the cylinder head 1, and further, an upper portion of the cylinder head 1 4 are formed.
  • the sub chamber 4 is in communication with the main chamber 60 via the injection hole 3.
  • reference numeral 6s in the figure is a check valve insertion hole, and a check valve 6 for controlling supply of fuel gas is provided.
  • the interior of the check valve insertion hole 6s is defined in two spaces of the check valve upper chamber 28 and the check valve lower chamber 29 by the installation of the check valve 6.
  • An auxiliary chamber gas supply passage 14 is connected to one check valve upper chamber 28 to communicate with a fuel gas supply source (not shown), and a communication hole 5 is formed between the check valve lower chamber 29 and the auxiliary chamber 4. It is connected by.
  • the check valve 6 described above allows only the flow from the fuel gas supply source to the sub chamber 4.
  • reference numeral 1a is a water chamber
  • 6a is a center line of the check valve insertion hole 6s
  • 9 is a check valve holder
  • 10 is a spark plug.
  • a check valve 6 whose opening period is determined by a pressure difference is adopted. Since the valve opening period of the check valve 6 is determined by the pressure difference between the supply pressure of the fuel gas supplied to the sub chamber 4 and the in-cylinder pressure on the main chamber 60 side, the flow rate of the fuel gas supplied to the sub chamber Amount) difficult to control. In addition, such a gas engine is not clear at which time within one cycle the check valve 6 is open and whether there is cyclic variation in the valve opening period. As described above, the gas engine that supplies the fuel gas to the auxiliary chamber 4 using the check valve 6 changes the valve opening timing and the valve opening period of the check valve 6 depending on the operating conditions. It has the problem of being difficult to do properly.
  • the behavior of the check valve 6 may change due to age-related changes such as mixing of foreign matter (oil, fine particles, etc.), wear, change in spring constant, and the like.
  • age-related changes such as mixing of foreign matter (oil, fine particles, etc.), wear, change in spring constant, and the like.
  • Such a change in behavior of the check valve 6 is also one of the factors that make it difficult to control the flow rate of the fuel gas.
  • the methane value and components of the fuel gas may change depending on the environment such as the region and the season, and the pressure in the sub-chamber at the same output may change due to aging of the gas engine. It becomes a factor which makes the flow control of gas difficult.
  • the present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a gas engine having a sub-chamber in a combustion chamber and controlling supply of fuel gas with a check valve. It is an object of the present invention to provide a gas engine and its operation control method which can realize improvement and suppression of combustion fluctuation.
  • a gas engine for controlling the fuel gas supply to the sub-chamber by a non-return valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side
  • a fuel gas amount calculation unit for calculating an amount of fuel gas supplied to the sub chamber; a fuel gas supply pressure control portion for controlling a fuel gas supply pressure supplied from the sub chamber gas supply passage to the sub chamber;
  • an open valve state detection unit for detecting an open valve timing and an open valve period of the check valve, and the fuel gas supply pressure control unit is configured to detect the open valve timing and the open valve period. Adjusting the fuel gas supply pressure; It is intended.
  • the fuel gas amount calculation unit that calculates the amount of fuel gas supplied to the sub chamber, and the fuel that controls the fuel gas supply pressure supplied from the sub chamber gas supply path to the sub chamber
  • a gas supply pressure control unit and an open valve state detection unit for detecting an open valve timing and an open valve period of a check valve
  • the fuel gas supply pressure control unit detects the open valve timing and the detected value of the open valve period. Since the fuel gas supply pressure is adjusted on the basis of this, it becomes possible to control the flow rate of the fuel gas appropriately, reflecting the valve opening timing and the valve opening period at which the check valve has actually operated.
  • the fuel gas supply pressure is adjusted by raising the fuel gas supply pressure when the valve opening timing is later than the setting and the valve opening period is shorter than the setting, and the valve opening timing is set. It is preferable to lower the fuel gas supply pressure more quickly and when the open period is longer than the setting, whereby the supply amount (flow rate) of the fuel gas can be properly adjusted. That is, by raising and increasing the fuel gas supply pressure, the flow rate of the fuel gas increases, so it is possible to increase the fuel gas supply amount when the valve opening period is shorter than the setting, and conversely, the fuel gas supply pressure By lowering and lowering the flow rate of the fuel gas decreases, it is possible to reduce the amount of fuel gas supplied when the opening period is longer than the setting.
  • the fuel gas supply pressure be adjusted according to the change in the in-cylinder pressure, whereby the composition of the fuel gas at the time of startup (at start-up) of the gas engine and at low speed operation Even under operating conditions where the in-cylinder pressure on the main chamber side changes, such as when changing and when the operating environment changes, it is possible to properly adjust the amount (flow rate) of fuel gas supplied.
  • valve opening state detection unit is provided in one representative cylinder selected from a plurality of fuel gas supply pressure control units of other cylinders so as to perform control following the representative cylinder.
  • a main chamber defined between a piston and a cylinder head, a sub chamber communicated with the main chamber via an injection hole, and the sub chamber And a sub-chamber gas supply passage for supplying the fuel gas to the sub-chamber by a check valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side.
  • a control method of a gas engine to be controlled wherein a fuel gas amount to be supplied to the sub chamber is calculated by a fuel gas amount calculating unit, and from the sub chamber gas supply passage to the sub chamber so as to become the fuel gas amount.
  • the fuel gas supply pressure to be supplied is controlled by the fuel gas supply pressure control unit, and the fuel gas supply pressure is adjusted based on the detection value obtained by detecting the valve opening timing and the valve opening period of the check valve. It is said that.
  • the amount of fuel gas supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the amount of fuel gas is calculated from the sub chamber gas supply passage.
  • the fuel gas supply pressure supplied to the chamber is controlled by the fuel gas supply pressure control unit, and the fuel gas supply pressure is adjusted based on the detection value obtained by detecting the valve opening timing and the valve opening period of the check valve. This enables appropriate fuel gas flow control reflecting the valve opening timing and the valve opening period at which the stop valve has actually operated.
  • a main chamber defined between a piston and a cylinder head, a sub chamber communicated with the main chamber through an injection hole, and the sub chamber And a sub-chamber gas supply passage for supplying the fuel gas to the sub-chamber by a check valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side.
  • a control method of a gas engine to be controlled wherein a fuel gas amount to be supplied to the sub chamber is calculated by a fuel gas amount calculating unit, and from the sub chamber gas supply passage to the sub chamber so as to become the fuel gas amount.
  • the fuel gas supply pressure to be supplied is controlled by the fuel gas supply pressure control unit, and the valve opening timing and opening period of the check valve detected in advance by the valve opening state detection unit, the fuel gas supply pressure and the cylinder internal pressure Create a database that shows the relationship with It is characterized in that the adjustment of the fuel gas supply pressure based on the database.
  • the amount of fuel gas supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the amount of fuel gas is calculated from the sub chamber gas supply passage.
  • the fuel gas supply pressure supplied to the chamber is controlled by the fuel gas supply pressure control unit, and the valve opening timing and opening period of the check valve detected in advance by the valve opening state detection unit, the fuel gas supply pressure and in-cylinder pressure
  • the check valve actually operated even if the gas engine does not have the valve opening state detection unit Appropriate fuel gas flow control reflecting the valve opening timing and the valve opening period is enabled. That is, since the valve opening state detection unit is used only at the time of creation of the database, it becomes possible to easily apply it to an existing engine in which the valve opening state detection unit is difficult to install constantly.
  • the gas engine having the auxiliary chamber in the combustion chamber and controlling the supply of fuel gas with the check valve has improved operating efficiency in a wide operating range by improving the flow control of the fuel gas. It is possible to improve the combustion and to suppress the combustion fluctuation.
  • FIG. 1 is a cross-sectional view of an essential part showing a configuration example around a sub chamber of a gas engine having a sub chamber in a combustion chamber as one embodiment of a gas engine and an operation control method thereof according to the present invention. It is an explanatory view showing adjustment of fuel gas supply pressure according to change of an valve-opening period, a crank angle is made into a horizontal axis, lift amount (check valve lift amount) and pressure of a check valve are shown on the vertical axis ing. It is an explanatory view showing adjustment of fuel gas supply pressure according to change of cylinder internal pressure, a crank angle is made into a horizontal axis and lift amount (check valve lift amount) and pressure of a check valve are shown on a vertical axis There is. It is principal part sectional drawing which shows the structural example around a subchamber as a prior art example of the gas engine provided with the subchamber in the combustion chamber.
  • FIG. 1 is a cross-sectional view of an essential part showing the periphery of a sub chamber of a gas engine according to the present embodiment.
  • This gas engine includes a main chamber 60 which is a main combustion chamber, a sub chamber 4, and a sub chamber gas supply passage 14, and in the sub chamber 4, the mixture is ignited by the spark plug 10 to generate a torch flame. By discharging the torch flame toward the main chamber 60, the mixture in the main chamber 60 is burned.
  • a main chamber 60 which is a main combustion chamber is defined between the piston (not shown) and the cylinder head 1.
  • a sub chamber cap 2 is fixed by being surrounded by the water chamber 1a, and a sub chamber 4 is formed inside the sub chamber cap 2.
  • the sub chamber 4 is communicated with the main chamber 60 through the injection hole 3 and receives the supply of the fuel gas through a sub chamber gas supply passage 14 connected to a fuel gas supply source (not shown).
  • the upper surface of the sub-chamber base 2 is pressed to the cylinder head 1 by pressing the upper surface of the sub-chamber with the spark plug retainer 13 and the clamp member 12, and the spark plug 10 is mounted in the spark plug retainer 13 via the mounting sheet surface. It is fixed.
  • a check valve insertion hole 6 s is formed in the spark plug retainer 13 at a position above the sub chamber 4.
  • a check valve 6 supported by the check valve holder 9 to control the supply of fuel gas is installed.
  • two spaces of the check valve upper chamber 28 and the check valve lower chamber 29 are defined in the check valve insertion hole 6s, and the check valve is formed.
  • the lower chamber 29 and the sub chamber 4 are in communication with each other by the communication hole 5.
  • one end of a sub chamber gas supply passage 14 is connected to the side portion of the spark plug retainer 13 so as to communicate with the check valve upper chamber 28.
  • the check valve 6 of the present embodiment allows the flow in the direction from the check valve upper chamber 28 toward the check valve lower chamber 29, and the pressure between the fuel gas supply pressure and the in-cylinder pressure on the main chamber 60 side.
  • the difference determines the open / close period. That is, the check valve 6 is a valve that opens and closes based on the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber 60 side, and controls the fuel gas supply to the sub chamber 4.
  • the gas engine of the present embodiment supplies the fuel gas amount calculation device 30 serving as a fuel gas amount calculation unit that calculates the amount of fuel gas supplied to the sub chamber 4, and supplies the sub chamber 4 from the sub chamber gas supply passage 14.
  • a valve opening timing and valve opening period detecting device (hereinafter referred to as a "detecting device") 50 is provided.
  • an engine speed 31, a load signal 32, a fuel property 33, and an outside air temperature 34 are input to the fuel gas amount calculation device 30 as necessary.
  • the engine rotation speed 31, the load signal 32, the fuel property 33 and the outside air temperature 34 shown here are detection data such as an operating condition and the like input to the normal gas engine.
  • the fuel gas amount calculation device 30 calculates the amount of fuel gas supplied to the sub chamber 4 based on the input detection data and the like. The amount of fuel gas calculated here is input to the fuel gas supply pressure control device 40.
  • the detection device 50 is a device that detects (measures) a situation where the check valve 6 actually opens and closes using, for example, the gap sensor 51, and inputs it to the fuel gas supply pressure control device 40 or the fuel gas amount calculation device 30. is there. That is, since the valve body of the check valve 6 is moved by the opening and closing operation, the detecting device 50 continuously measures the distance L with the valve body by the gap sensor 51 such as an over current type mutation sensor, and changes in the measured value. To detect the valve opening timing and the valve opening period of the check valve 6. The detected value is input to the fuel gas supply pressure control device 40.
  • the valve body of the check valve 6 receiving the spring bias opens the fuel gas to the auxiliary chamber 4 when the in-cylinder pressure is low and the pressure difference with the fuel gas supply pressure is large such as in the suction stroke.
  • the fuel gas supply is stopped by closing the valve when the supply pressure is high and the pressure difference with the fuel gas supply pressure is small, such as in the exhaust stroke. That is, for a substantially constant fuel gas supply pressure, the in-cylinder pressure fluctuates in accordance with the stroke of the gas engine, so the check valve 6 compares the pressure in the main chamber 60 (in-cylinder pressure) with the fuel gas supply pressure. When the pressure difference is larger than the predetermined value, the lift amount is increased and the valve moves upward to open. Conversely, when the pressure difference between the pressure in the main chamber 60 and the fuel gas supply pressure is smaller than the predetermined value, the lift is increased. Move downward to close the valve.
  • the fuel gas supply pressure control unit comprising the fuel gas supply pressure control device 40 and the pressure control valve 41 adjusts the fuel gas supply pressure based on the valve opening timing of the check valve 6 and the detected values of the valve opening period. It is something to do. That is, the fuel gas supply pressure control device 40 calculates the fuel gas supply pressure based on the fuel gas amount, the valve opening timing and the valve opening period input from the fuel gas amount calculating device 30 and the detecting device 50, and this fuel gas An opening control signal of the pressure control valve 41 is outputted so as to be the supply pressure.
  • the pressure control valve 41 operates to change the opening degree in accordance with the opening degree signal. Therefore, the fuel gas supplied pressure to the sub chamber 4 is adjusted according to the opening degree of the pressure control valve 41 for the fuel gas supplied to the sub chamber gas supply passage 14 at a substantially constant pressure.
  • the gas engine that adjusts the fuel gas supply pressure can reflect the valve opening timing and the valve opening period when the check valve 6 actually operated in the fuel gas flow control, and the appropriate fuel gas flow rate Control is possible.
  • feedback control is performed by reflecting the valve opening timing and the valve opening period at which the check valve 6 actually operated with respect to the opening control of the pressure control valve 41 that adjusts the fuel gas supply pressure that has a correlation with the flow rate. Therefore, it becomes possible to supply the appropriate fuel gas supply amount to the sub chamber 4 reflecting the actual situation of the check valve 6.
  • the fuel gas supply pressure control device 40 raises the fuel gas supply pressure when the valve opening timing of the check valve 6 is later than the setting and the valve opening period is shorter than the setting based on the input data from the detecting device 50.
  • the fuel gas supply pressure is reduced when the valve opening timing is earlier than the setting and the valve opening period is longer than the setting.
  • valve opening timing of the check valve 6 When the valve opening timing of the check valve 6 is later than the setting and the valve opening period is shorter than the setting, it can be determined that the supply amount of fuel gas is smaller than the predetermined supply amount.
  • an opening control signal in the direction to increase the fuel gas supply pressure from the set value that is, an opening control signal in the direction to increase the opening is output.
  • the fuel gas supply amount also increases with the increase of the fuel gas supply pressure, it is possible to adjust and correct the shortage of the fuel gas supply amount caused by the valve opening timing and the valve opening period of the check valve 6 it can.
  • valve opening timing of the check valve 6 is earlier than the setting and the valve opening period is longer than the setting, it can be determined that the supply amount of the fuel gas is larger than the predetermined supply amount.
  • the valve 41 outputs an opening degree control signal in a direction to lower the fuel gas supply pressure from the set value, that is, an opening degree control signal in a direction to narrow the opening degree.
  • the fuel gas supply amount also decreases with the decrease of the fuel gas supply pressure, it is possible to adjust and correct the increase of the fuel gas supply amount caused by the valve opening timing and the valve opening period of the check valve 6 it can.
  • valve opening timing or opening period of the check valve 6 is adjusted by adjusting the fuel gas supply pressure supplied to the sub chamber 4 within the pressure range .DELTA.P of P1 to P2 based on the input data from the detection device 50. It is possible to adjust and correct the increase and decrease of the fuel gas supply amount generated by In FIG.
  • the fuel gas supply pressure is P1 when the valve opening period Ta is at the valve opening timing a1 / valve closing timing b1, and the valve opening period Tb is at the valve opening timing a2 / valve closing timing b2.
  • the fuel gas supply pressure is P2.
  • the appropriate fuel gas supply timing and supply gas flow rate to the auxiliary chamber 4 are adjusted. It becomes possible. Then, by appropriately adjusting the fuel gas supply to the sub chamber 4, it is possible to improve the thermal efficiency of the gas engine and to suppress the combustion fluctuation under the rated conditions.
  • the control of the fuel gas supply pressure described above maps the target valve opening timing or valve opening period of the check valve 6 by the engine speed 31 and the load signal (kW signal) 32, and is actually obtained by the detection device 50 In comparison with the valve opening timing or the valve opening period, it is also possible to control by 3D mapping by adding the fuel property 33 or the outside air temperature 34.
  • the in-cylinder pressure on the main chamber 60 side changes, such as when the gas engine is started (at start-up), at low revolutions, when the composition of the fuel gas changes, when the operating environment changes, etc.
  • the detection device 50 can grasp the valve opening timing and the valve opening period of the check valve 6. Therefore, the fuel gas supply pressure can also be adjusted according to the in-cylinder pressure change of the main chamber 60.
  • the fuel gas supply pressure is adjusted as P1 to P3 so that the valve opening period T becomes a predetermined value.
  • the differential pressure between the fuel gas supply pressure and the in-cylinder pressure is adjusted to a predetermined value such that the valve opening timing a / the valve closing timing b and the valve opening period T become set values.
  • the lowest in-cylinder pressure is P1 which is the lowest with respect to Ps1
  • the highest in-cylinder pressure is P3 which is the lowest with respect to Ps3.
  • the differential pressure with the internal pressure can be made constant.
  • the pressure of the fuel gas supplied to the auxiliary chamber 4 may be gradually raised according to the valve opening timing and the valve opening period detected by the detecting device 50 to smoothly start up. It becomes possible. That is, the fuel gas supply pressure is adjusted to an optimum pressure according to the in-cylinder pressure at the time of start-up that gradually rises, and an operation in which the amount of fuel gas supplied is optimized can be performed. Therefore, at the time of startup of the gas engine, it is possible to shorten the startup time and reduce the amount of fuel gas consumption, and to perform stable engine startup. Further, the gas engine performing such control can improve the thermal efficiency of the gas engine and suppress the combustion fluctuation at the time of operation at a low rotation speed or a low load.
  • the supply pressure of the fuel gas supplied to the sub chamber 4 can be adjusted. That is, by controlling the pressure of the fuel gas supplied to the auxiliary chamber 6 based on the measurement result of the check valve 6 obtained from the detection device 50, it is possible to cope with the composition change of the fuel gas and the regional difference. . Therefore, without changing the specifications of the gas engine each time, it becomes possible to cope with fuel gas with different heat quantity and temperature condition fluctuation at the time of operation, etc., and one type of gas engine can cover many areas and operation conditions. It becomes possible to offer.
  • the above-described detection device 50 may be provided for all cylinders, but may be provided for only one representative cylinder (representative cylinder) selected from a plurality of cylinders. .
  • the fuel gas supply pressure control device 40 and the pressure control valve 41 constituting the fuel gas supply pressure control unit may perform control in accordance with the representative cylinder.
  • the amount of fuel gas supplied to the sub chamber 4 is calculated by the fuel gas amount calculation unit 30, and the amount of fuel gas is obtained from the sub chamber gas supply passage 14 to the sub chamber 4.
  • the fuel gas supply pressure supplied to the fuel gas is controlled by the fuel gas supply pressure control device 40 and the pressure control valve 41, and the detection device 50 detects the valve opening timing and the valve opening period of the check valve 6 based on detected values.
  • An operating method for adjusting the gas supply pressure is possible. Therefore, appropriate fuel gas flow control can be performed by feedback control reflecting the valve opening timing and valve opening period when the check valve 6 actually operated.
  • the gas engine was equipped with the detection apparatus 50 in the driving method of the gas engine mentioned above, in other embodiment, the valve opening timing and valve opening of the non-return valve 6 detected beforehand by the detection apparatus 50
  • a database indicating the relationship between the period, the fuel gas supply pressure and the in-cylinder pressure may be created, and the fuel gas supply pressure may be adjusted based on this database. That is, in this operation method, the fuel gas supply pressure is controlled based on a database created in advance, instead of providing a dedicated detection device 50 for the gas engine.
  • the gas engine according to the present embodiment described above that is, the gas engine having the auxiliary chamber 4 in the combustion chamber and controlling the supply of the fuel gas by the check valve 6 is a non-return valve detected by the detection device 50 Since the fuel gas supply pressure supplied to the auxiliary chamber 4 is feedback-controlled based on the operation of the valve 6, the flow rate control of the fuel gas is improved, and the operation efficiency can be improved and the combustion fluctuation can be suppressed in a wide operation area. . In addition, the thermal efficiency of the gas engine can be improved and combustion fluctuation can be suppressed, and efficient combustion can be achieved in a wide operating range, and also combustion fluctuation can be suppressed.
  • the present invention is not limited to the above-described embodiment, and can be appropriately modified without departing from the scope of the invention.

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  • Combustion & Propulsion (AREA)
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Abstract

The objective of the present invention is to improve operating efficiency and reduce combustion fluctuation in a gas engine that is equipped with a combustion chamber and an auxiliary chamber and that controls the supply of a fuel gas with a check valve. This gas engine, which controls the supply of a fuel gas to an auxiliary chamber (4) by means of a check valve (6) the opening/closing of which is determined by the difference in pressure between the fuel gas supply pressure and the cylinder pressure, is equipped with: a fuel gas amount calculation device (30) that calculates the amount of fuel gas supplied to the auxiliary chamber (4); a fuel gas supply pressure control device (40) and a pressure control valve (41) that control the supply pressure of the fuel gas supplied from an auxiliary gas supply path (14) to the auxiliary chamber (4); and a valve-open timing/valve-open period detection device (50) that detects the valve-open timing and the valve-open period of the check valve (6). The fuel gas supply pressure control device (40) and the pressure control valve (41) adjust the supply pressure of the fuel gas on the basis of detection values for the valve-open timing and the valve-open period.

Description

ガスエンジン及びその運転制御方法Gas engine and operation control method thereof
 本発明は、天然ガス等の燃料ガスを燃料として運転されるガスエンジン及びその運転制御方法に係り、特に、燃焼室に副室を備えて燃料ガスの供給を逆止弁で制御するガスエンジン及びその運転制御方法に関する。 The present invention relates to a gas engine operated using fuel gas such as natural gas as fuel and an operation control method thereof, and in particular, a gas engine provided with a sub chamber in a combustion chamber to control supply of fuel gas with a check valve It relates to the operation control method.
 ガスエンジンは天然ガス等の燃料ガスを燃料として運転され、一般に燃焼室として主室の他に副室を有している。そして、副室において混合気を着火してトーチ火炎を生成し、このトーチ火炎を主室に向かって噴出することにより、主室にある混合気を燃焼するようになっている。なお、副室には主室よりも濃い混合気が供給されるようになっており、主室とは別の供給路を介して、燃料ガスが供給されるようになっている。 A gas engine is operated using fuel gas such as natural gas as fuel, and generally has a sub-chamber in addition to the main chamber as a combustion chamber. Then, the air-fuel mixture is ignited in the sub chamber to generate a torch flame, and the torch flame is ejected toward the main chamber to burn the air-fuel mixture in the main chamber. Note that the air-fuel mixture that is denser than the main chamber is supplied to the sub-chamber, and the fuel gas is supplied via a supply path separate from the main chamber.
 図4は、燃焼室に副室を備えた従来のガスエンジンについて、副室周りの構成例を示す要部断面図である。
 図示のガスエンジンは、ピストン(不図示)とシリンダヘッド1との間にメイン燃焼室である主室60が画定され、さらに、シリンダヘッド1の上部には、副室口金2の内部に副室4が形成されている。この副室4は、主室60と噴孔3を介して連通されている。
FIG. 4 is a cross-sectional view of an essential part showing a configuration example around the sub chamber in the conventional gas engine having the sub chamber in the combustion chamber.
In the illustrated gas engine, a main chamber 60, which is a main combustion chamber, is defined between a piston (not shown) and the cylinder head 1, and further, an upper portion of the cylinder head 1 4 are formed. The sub chamber 4 is in communication with the main chamber 60 via the injection hole 3.
 また、図中の符号6sは逆止弁挿入孔であり、燃料ガスの供給を制御する逆止弁6が設置されている。逆止弁挿入孔6sの内部は、逆止弁6の設置により逆止弁上方室28と逆止弁下方室29との2つの空間に画成されている。一方の逆止弁上方室28には、副室ガス供給路14が接続されて図示しない燃料ガス供給源と連通し、さらに、逆止弁下方室29と副室4との間は連絡孔5によって連通されている。上述した逆止弁6は、燃料ガス供給源から副室4に向かう流れのみ許容する。
 なお、図中の符号1aは水室、6aは逆止弁挿入孔6sの中心線、9は逆止弁ホルダ、10は点火プラグである。
Further, reference numeral 6s in the figure is a check valve insertion hole, and a check valve 6 for controlling supply of fuel gas is provided. The interior of the check valve insertion hole 6s is defined in two spaces of the check valve upper chamber 28 and the check valve lower chamber 29 by the installation of the check valve 6. An auxiliary chamber gas supply passage 14 is connected to one check valve upper chamber 28 to communicate with a fuel gas supply source (not shown), and a communication hole 5 is formed between the check valve lower chamber 29 and the auxiliary chamber 4. It is connected by. The check valve 6 described above allows only the flow from the fuel gas supply source to the sub chamber 4.
In the figure, reference numeral 1a is a water chamber, 6a is a center line of the check valve insertion hole 6s, 9 is a check valve holder, and 10 is a spark plug.
 このようなガスエンジンにおいては、例えば下記の特許文献に開示されているように、副室燃料供給路を並列的に複数形成する構成(特許文献1参照)や、電磁弁の開放時間を延長する絞り部を副室ガス流路に設ける構成(特許文献2参照)により、副室に対する燃料ガス流量を制御する技術が知られている。 In such a gas engine, for example, as disclosed in the following patent documents, a plurality of sub-chamber fuel supply passages are formed in parallel (see Patent Document 1), and the opening time of the solenoid valve is extended. There is known a technique for controlling the flow rate of fuel gas to the sub chamber by the configuration in which the throttle portion is provided in the sub chamber gas flow path (see Patent Document 2).
特開2009-221937号公報JP, 2009-221937, A 特開2013-113256号公報JP, 2013-113256, A
 ところで、副室4が設置されたガスエンジンにおいては、副室4への燃料ガス供給装置として、圧力差により開弁期間が決まる逆止弁6を採用している。この逆止弁6は、副室4へ供給する燃料ガスの供給圧力と主室60側の筒内圧との圧力差により開弁期間が決まるため、副室4へ供給する燃料ガスの流量(供給量)制御が困難であった。また、このようなガスエンジンは、1サイクル内のどの時期に逆止弁6が開いているのか、そして、開弁期間にサイクリックなばらつきがあるのか、についても明確ではない。
 このように、逆止弁6を用いて副室4へ燃料ガスを供給するガスエンジンは、運転条件によって逆止弁6の開弁タイミングや開弁期間が変化するため、燃料ガスの流量制御を適切に行うことが困難であるという問題を有している。
By the way, in a gas engine in which the sub chamber 4 is installed, as a fuel gas supply device to the sub chamber 4, a check valve 6 whose opening period is determined by a pressure difference is adopted. Since the valve opening period of the check valve 6 is determined by the pressure difference between the supply pressure of the fuel gas supplied to the sub chamber 4 and the in-cylinder pressure on the main chamber 60 side, the flow rate of the fuel gas supplied to the sub chamber Amount) difficult to control. In addition, such a gas engine is not clear at which time within one cycle the check valve 6 is open and whether there is cyclic variation in the valve opening period.
As described above, the gas engine that supplies the fuel gas to the auxiliary chamber 4 using the check valve 6 changes the valve opening timing and the valve opening period of the check valve 6 depending on the operating conditions. It has the problem of being difficult to do properly.
 また、逆止弁6は、異物(油分や微粒子等)の混入、摩耗、ばね定数の変化等の経年変化により、挙動が変化する可能性もある。このような逆止弁6の挙動変化も、燃料ガスの流量制御を困難にする要因の一つとなっている。
 さらに、燃料ガスのメタン価や成分が地域や季節のような環境によって変化することや、ガスエンジンの機関経年変化により同一出力における副室内圧力が変化してくる可能性もあるため、これらも燃料ガスの流量制御を困難にする要因となる。
In addition, the behavior of the check valve 6 may change due to age-related changes such as mixing of foreign matter (oil, fine particles, etc.), wear, change in spring constant, and the like. Such a change in behavior of the check valve 6 is also one of the factors that make it difficult to control the flow rate of the fuel gas.
Furthermore, the methane value and components of the fuel gas may change depending on the environment such as the region and the season, and the pressure in the sub-chamber at the same output may change due to aging of the gas engine. It becomes a factor which makes the flow control of gas difficult.
 このような背景から、燃焼室に副室を備えて燃料ガスの供給を逆止弁で制御するガスエンジンにおいては、燃料ガスの流量制御を改善することにより、運転効率の向上や燃焼変動の抑制を実現することが望まれる。
 本発明は、上記の課題を解決するためになされたもので、その目的とするところは、燃焼室に副室を備えて燃料ガスの供給を逆止弁で制御するガスエンジンにおいて、運転効率の向上や燃焼変動の抑制を実現できるガスエンジン及びその運転制御方法を提供することにある。
From such a background, in a gas engine having a sub chamber in the combustion chamber and controlling the supply of fuel gas with a check valve, the flow rate control of the fuel gas is improved to improve the operating efficiency and suppress the combustion fluctuation. It is desirable to realize.
The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a gas engine having a sub-chamber in a combustion chamber and controlling supply of fuel gas with a check valve. It is an object of the present invention to provide a gas engine and its operation control method which can realize improvement and suppression of combustion fluctuation.
 本発明は、上記の課題を解決するため、下記の手段を採用した。
 本発明の第1態様に係るガスエンジンは、ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンであって、前記副室に供給する燃料ガス量を算出する燃料ガス量演算部と、前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を制御する燃料ガス供給圧力制御部と、前記逆止弁の開弁タイミング及び開弁期間を検出する開弁状態検出部と、を備え、前記燃料ガス供給圧力制御部は、前記開弁タイミング及び前記開弁期間の検出値に基づいて前記燃料ガス供給圧力の調整を行うことを特徴とするものである。
The present invention adopts the following means in order to solve the above-mentioned problems.
A gas engine according to a first aspect of the present invention comprises a main chamber defined between a piston and a cylinder head, a sub chamber communicated with the main chamber via a nozzle hole, and a fuel gas in the sub chamber. A gas engine for controlling the fuel gas supply to the sub-chamber by a non-return valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side A fuel gas amount calculation unit for calculating an amount of fuel gas supplied to the sub chamber; a fuel gas supply pressure control portion for controlling a fuel gas supply pressure supplied from the sub chamber gas supply passage to the sub chamber; And an open valve state detection unit for detecting an open valve timing and an open valve period of the check valve, and the fuel gas supply pressure control unit is configured to detect the open valve timing and the open valve period. Adjusting the fuel gas supply pressure; It is intended.
 このような第1態様のガスエンジンによれば、副室に供給する燃料ガス量を算出する燃料ガス量演算部と、副室ガス供給路から副室に供給する燃料ガス供給圧力を制御する燃料ガス供給圧力制御部と、逆止弁の開弁タイミング及び開弁期間を検出する開弁状態検出部と、を備え、燃料ガス供給圧力制御部は、開弁タイミング及び開弁期間の検出値に基づいて燃料ガス供給圧力の調整を行うので、逆止弁が実際に動作した開弁タイミング及び開弁期間を反映した適切な燃料ガスの流量制御が可能になる。 According to the gas engine of the first aspect, the fuel gas amount calculation unit that calculates the amount of fuel gas supplied to the sub chamber, and the fuel that controls the fuel gas supply pressure supplied from the sub chamber gas supply path to the sub chamber A gas supply pressure control unit, and an open valve state detection unit for detecting an open valve timing and an open valve period of a check valve, and the fuel gas supply pressure control unit detects the open valve timing and the detected value of the open valve period. Since the fuel gas supply pressure is adjusted on the basis of this, it becomes possible to control the flow rate of the fuel gas appropriately, reflecting the valve opening timing and the valve opening period at which the check valve has actually operated.
 上記のガスエンジンにおいて、前記燃料ガス供給圧力の調整は、前記開弁タイミングが設定より遅く、かつ、前記開弁期間が設定より短い場合に前記燃料ガス供給圧力を上げ、前記開弁タイミングが設定より早く、かつ、前記開弁期間が設定より長い場合に前記燃料ガス供給圧力を下げることが好ましく、これにより、燃料ガスの供給量(流量)を適正に調整することができる。すなわち、燃料ガス供給圧力を上げて高くすることにより、燃料ガスの流量が増加するので、開弁期間が設定より短い場合の燃料ガス供給量を増すことができ、反対に、燃料ガス供給圧力を下げて低くすることにより、燃料ガスの流量が減少するので、開弁期間が設定より長い場合の燃料ガス供給量を低減することができる。 In the above gas engine, the fuel gas supply pressure is adjusted by raising the fuel gas supply pressure when the valve opening timing is later than the setting and the valve opening period is shorter than the setting, and the valve opening timing is set. It is preferable to lower the fuel gas supply pressure more quickly and when the open period is longer than the setting, whereby the supply amount (flow rate) of the fuel gas can be properly adjusted. That is, by raising and increasing the fuel gas supply pressure, the flow rate of the fuel gas increases, so it is possible to increase the fuel gas supply amount when the valve opening period is shorter than the setting, and conversely, the fuel gas supply pressure By lowering and lowering the flow rate of the fuel gas decreases, it is possible to reduce the amount of fuel gas supplied when the opening period is longer than the setting.
 この場合、前記燃料ガス供給圧力の調整は、前記筒内圧の変化に応じてなされることが好ましく、これにより、ガスエンジンの起動時(立ち上げ時)、低回転数運転時、燃料ガスの組成変化時及び運転環境変化時等のように、主室側の筒内圧が変化するような運転状況においても、燃料ガスの供給量(流量)を適正に調整することができる。 In this case, it is preferable that the fuel gas supply pressure be adjusted according to the change in the in-cylinder pressure, whereby the composition of the fuel gas at the time of startup (at start-up) of the gas engine and at low speed operation Even under operating conditions where the in-cylinder pressure on the main chamber side changes, such as when changing and when the operating environment changes, it is possible to properly adjust the amount (flow rate) of fuel gas supplied.
 また、上記のガスエンジンにおいては、前記開弁状態検出部を複数から選択した一つの代表気筒に設け、他の気筒の前記燃料ガス供給圧力制御部は、前記代表気筒に追従した制御を行うようにしてもよく、これにより、開弁状態検出部の数を最小限に抑えて燃料ガスの供給量を適正に調整することができる。 Further, in the above gas engine, the valve opening state detection unit is provided in one representative cylinder selected from a plurality of fuel gas supply pressure control units of other cylinders so as to perform control following the representative cylinder. As a result, the number of valve open state detectors can be minimized, and the amount of fuel gas supplied can be properly adjusted.
 本発明の第2態様に係るガスエンジンの運転制御方法は、ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンの運転制御方法であって、前記副室に供給する燃料ガス量を燃料ガス量演算部で算出し、前記燃料ガス量となるように前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、前記逆止弁の開弁タイミング及び開弁期間を検出した検出値に基づいて前記燃料ガス供給圧力の調整を行うことを特徴とするものである。 In a gas engine operation control method according to a second aspect of the present invention, a main chamber defined between a piston and a cylinder head, a sub chamber communicated with the main chamber via an injection hole, and the sub chamber And a sub-chamber gas supply passage for supplying the fuel gas to the sub-chamber by a check valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side. A control method of a gas engine to be controlled, wherein a fuel gas amount to be supplied to the sub chamber is calculated by a fuel gas amount calculating unit, and from the sub chamber gas supply passage to the sub chamber so as to become the fuel gas amount. The fuel gas supply pressure to be supplied is controlled by the fuel gas supply pressure control unit, and the fuel gas supply pressure is adjusted based on the detection value obtained by detecting the valve opening timing and the valve opening period of the check valve. It is said that.
 このような第2態様のガスエンジンの運転制御方法によれば、副室に供給する燃料ガス量を燃料ガス量演算部で算出し、この燃料ガス量となるように副室ガス供給路から副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、逆止弁の開弁タイミング及び開弁期間を検出した検出値に基づいて燃料ガス供給圧力の調整を行うので、逆止弁が実際に動作した開弁タイミング及び開弁期間を反映した適切な燃料ガスの流量制御が可能になる。 According to the operation control method of the gas engine of the second aspect, the amount of fuel gas supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the amount of fuel gas is calculated from the sub chamber gas supply passage. The fuel gas supply pressure supplied to the chamber is controlled by the fuel gas supply pressure control unit, and the fuel gas supply pressure is adjusted based on the detection value obtained by detecting the valve opening timing and the valve opening period of the check valve. This enables appropriate fuel gas flow control reflecting the valve opening timing and the valve opening period at which the stop valve has actually operated.
 本発明の第3態様に係るガスエンジンの運転制御方法は、ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンの運転制御方法であって、前記副室に供給する燃料ガス量を燃料ガス量演算部で算出し、前記燃料ガス量となるように前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、開弁状態検出部で事前に検出した前記逆止弁の開弁タイミング及び開弁期間と前記燃料ガス供給圧力及び前記筒内圧との関係を示すデータベースを作成し、該データベースに基づいて前記燃料ガス供給圧力の調整を行うことを特徴とするものである。 In a gas engine operation control method according to a third aspect of the present invention, a main chamber defined between a piston and a cylinder head, a sub chamber communicated with the main chamber through an injection hole, and the sub chamber And a sub-chamber gas supply passage for supplying the fuel gas to the sub-chamber by a check valve whose opening and closing period is determined by the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber side. A control method of a gas engine to be controlled, wherein a fuel gas amount to be supplied to the sub chamber is calculated by a fuel gas amount calculating unit, and from the sub chamber gas supply passage to the sub chamber so as to become the fuel gas amount. The fuel gas supply pressure to be supplied is controlled by the fuel gas supply pressure control unit, and the valve opening timing and opening period of the check valve detected in advance by the valve opening state detection unit, the fuel gas supply pressure and the cylinder internal pressure Create a database that shows the relationship with It is characterized in that the adjustment of the fuel gas supply pressure based on the database.
 このような第3態様のガスエンジンの運転制御方法によれば、副室に供給する燃料ガス量を燃料ガス量演算部で算出し、この燃料ガス量となるように副室ガス供給路から副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、開弁状態検出部で事前に検出した逆止弁の開弁タイミング及び開弁期間と燃料ガス供給圧力及び筒内圧との関係を示すデータベースを作成し、該データベースに基づいて燃料ガス供給圧力の調整を行うようにしたので、ガスエンジンが開弁状態検出部を備えていなくても、逆止弁が実際に動作した開弁タイミング及び開弁期間を反映した適切な燃料ガスの流量制御が可能になる。すなわち、開弁状態検出部は、データベースの作成時にのみ使用されるものであるから、開弁状態検出部の常設が困難な既設エンジンにも容易に適用することが可能になる。 According to the operation control method of the gas engine of the third aspect, the amount of fuel gas supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the amount of fuel gas is calculated from the sub chamber gas supply passage. The fuel gas supply pressure supplied to the chamber is controlled by the fuel gas supply pressure control unit, and the valve opening timing and opening period of the check valve detected in advance by the valve opening state detection unit, the fuel gas supply pressure and in-cylinder pressure As the database indicating the relationship between the two is created and the fuel gas supply pressure is adjusted based on the database, the check valve actually operated even if the gas engine does not have the valve opening state detection unit Appropriate fuel gas flow control reflecting the valve opening timing and the valve opening period is enabled. That is, since the valve opening state detection unit is used only at the time of creation of the database, it becomes possible to easily apply it to an existing engine in which the valve opening state detection unit is difficult to install constantly.
 上述した本発明によれば、燃焼室に副室を備えて燃料ガスの供給を逆止弁で制御するガスエンジンは、燃料ガスの流量制御が改善されたことにより、広範囲の運転領域で運転効率の向上や燃焼変動の抑制が可能となる。 According to the present invention described above, the gas engine having the auxiliary chamber in the combustion chamber and controlling the supply of fuel gas with the check valve has improved operating efficiency in a wide operating range by improving the flow control of the fuel gas. It is possible to improve the combustion and to suppress the combustion fluctuation.
本発明に係るガスエンジン及びその運転制御方法の一実施形態として、燃焼室に副室を備えたガスエンジンの副室周りの構成例を示す要部断面図である。FIG. 1 is a cross-sectional view of an essential part showing a configuration example around a sub chamber of a gas engine having a sub chamber in a combustion chamber as one embodiment of a gas engine and an operation control method thereof according to the present invention. 開弁期間の変化に応じた燃料ガス供給圧力の調整を示す説明図であり、クランク角度を横軸にして、縦軸に逆止弁のリフト量(逆止弁リフト量)及び圧力が示されている。It is an explanatory view showing adjustment of fuel gas supply pressure according to change of an valve-opening period, a crank angle is made into a horizontal axis, lift amount (check valve lift amount) and pressure of a check valve are shown on the vertical axis ing. 筒内圧の変化に応じた燃料ガス供給圧力の調整を示す説明図であり、クランク角度を横軸にして、縦軸に逆止弁のリフト量(逆止弁リフト量)及び圧力が示されている。It is an explanatory view showing adjustment of fuel gas supply pressure according to change of cylinder internal pressure, a crank angle is made into a horizontal axis and lift amount (check valve lift amount) and pressure of a check valve are shown on a vertical axis There is. 燃焼室に副室を備えたガスエンジンの従来例として、副室周りの構成例を示す要部断面図である。It is principal part sectional drawing which shows the structural example around a subchamber as a prior art example of the gas engine provided with the subchamber in the combustion chamber.
 以下、本発明に係るガスエンジン及びその運転制御方法の一実施形態を図面に基づいて説明する。
 図1は、本実施形態に係るガスエンジンの副室周りを示す要部断面図である。このガスエンジンは、メイン燃焼室である主室60と、副室4と、副室ガス供給路14とを備え、副室4において点火プラグ10により混合気を着火してトーチ火炎を生成し、このトーチ火炎を主室60に向かって噴出することにより、主室60にある混合気を燃焼するようになっている。
Hereinafter, an embodiment of a gas engine and an operation control method therefor according to the present invention will be described based on the drawings.
FIG. 1 is a cross-sectional view of an essential part showing the periphery of a sub chamber of a gas engine according to the present embodiment. This gas engine includes a main chamber 60 which is a main combustion chamber, a sub chamber 4, and a sub chamber gas supply passage 14, and in the sub chamber 4, the mixture is ignited by the spark plug 10 to generate a torch flame. By discharging the torch flame toward the main chamber 60, the mixture in the main chamber 60 is burned.
 図示の実施形態において、ピストン(不図示)とシリンダヘッド1との間には、メイン燃焼室である主室60が画定されている。また、シリンダヘッド1の上部には、水室1aに囲まれて副室口金2が固定されており、この副室口金2の内部には副室4が形成されている。この副室4は、主室60と噴孔3を介して連通され、図示しない燃料ガス供給源に接続された副室ガス供給路14を介して燃料ガスの供給を受けるようになっている。
 なお、副室口金2は、その上部の副室上面を点火プラグ押え13及び押え金具12により押圧されてシリンダヘッド1に固定され、点火プラグ10は、点火プラグ押え13内に取付けシート面を介して固定されている。
In the illustrated embodiment, a main chamber 60 which is a main combustion chamber is defined between the piston (not shown) and the cylinder head 1. In the upper portion of the cylinder head 1, a sub chamber cap 2 is fixed by being surrounded by the water chamber 1a, and a sub chamber 4 is formed inside the sub chamber cap 2. The sub chamber 4 is communicated with the main chamber 60 through the injection hole 3 and receives the supply of the fuel gas through a sub chamber gas supply passage 14 connected to a fuel gas supply source (not shown).
The upper surface of the sub-chamber base 2 is pressed to the cylinder head 1 by pressing the upper surface of the sub-chamber with the spark plug retainer 13 and the clamp member 12, and the spark plug 10 is mounted in the spark plug retainer 13 via the mounting sheet surface. It is fixed.
 点火プラグ押え13には、副室4の上方となる位置に逆止弁挿入孔6sが形成されている。逆止弁挿入孔6sの下部には、逆止弁ホルダ9に支持されて燃料ガスの供給を制御する逆止弁6が設置されている。この逆止弁6が設置されることにより、逆止弁挿入孔6sの内部には、逆止弁上方室28及び逆止弁下方室29の2つの空間が画成されており、逆止弁下方室29と副室4とは、連絡孔5によって連通されている。
 また、点火プラグ押え13の側部には、逆止弁上方室28と連通するように、副室ガス供給路14の一端が接続されている。
A check valve insertion hole 6 s is formed in the spark plug retainer 13 at a position above the sub chamber 4. At the lower part of the check valve insertion hole 6s, a check valve 6 supported by the check valve holder 9 to control the supply of fuel gas is installed. By installing the check valve 6, two spaces of the check valve upper chamber 28 and the check valve lower chamber 29 are defined in the check valve insertion hole 6s, and the check valve is formed. The lower chamber 29 and the sub chamber 4 are in communication with each other by the communication hole 5.
Further, one end of a sub chamber gas supply passage 14 is connected to the side portion of the spark plug retainer 13 so as to communicate with the check valve upper chamber 28.
 本実施形態の逆止弁6は、逆止弁上方室28から逆止弁下方室29へ向かう方向の流れを許容するものであり、燃料ガス供給圧力と主室60側の筒内圧との圧力差(差圧)により開閉期間が決まる。すなわち、逆止弁6は、燃料ガス供給圧力と主室60側の筒内圧との圧力差によって開閉し、副室4への燃料ガス供給を制御する弁である。
 そして、本実施形態のガスエンジンは、副室4に供給する燃料ガス量を算出する燃料ガス量演算部となる燃料ガス量演算装置30と、副室ガス供給路14から副室4に供給する燃料ガス供給圧力を制御する燃料ガス供給圧力制御部となる燃料ガス供給圧制御装置40及び圧力制御弁41と、逆止弁6の開弁タイミング及び開弁期間を検出する開弁状態検出部となる開弁タイミング・開弁期間検知装置(以下、「検知装置」と呼ぶ)50を備えている。
The check valve 6 of the present embodiment allows the flow in the direction from the check valve upper chamber 28 toward the check valve lower chamber 29, and the pressure between the fuel gas supply pressure and the in-cylinder pressure on the main chamber 60 side. The difference (differential pressure) determines the open / close period. That is, the check valve 6 is a valve that opens and closes based on the pressure difference between the fuel gas supply pressure and the in-cylinder pressure on the main chamber 60 side, and controls the fuel gas supply to the sub chamber 4.
Then, the gas engine of the present embodiment supplies the fuel gas amount calculation device 30 serving as a fuel gas amount calculation unit that calculates the amount of fuel gas supplied to the sub chamber 4, and supplies the sub chamber 4 from the sub chamber gas supply passage 14. A fuel gas supply pressure control device 40 and a pressure control valve 41 serving as a fuel gas supply pressure control unit for controlling the fuel gas supply pressure, and an open valve state detection unit for detecting the valve opening timing and valve opening period of the check valve 6 A valve opening timing and valve opening period detecting device (hereinafter referred to as a "detecting device") 50 is provided.
 燃料ガス量演算装置30には、例えばエンジン回転数31、負荷信号32、燃料性状33及び外気温度34が必要に応じて入力される。ここに示したエンジン回転数31、負荷信号32、燃料性状33及び外気温度34は、通常のガスエンジンが備えている運転状況等の検出データや運転時の入力データである。
 この燃料ガス量演算装置30では、入力された検出データ等に基づいて、副室4に供給する燃料ガス量を算出する。ここで算出された燃料ガス量は、燃料ガス供給圧制御装置40に入力される。
For example, an engine speed 31, a load signal 32, a fuel property 33, and an outside air temperature 34 are input to the fuel gas amount calculation device 30 as necessary. The engine rotation speed 31, the load signal 32, the fuel property 33 and the outside air temperature 34 shown here are detection data such as an operating condition and the like input to the normal gas engine.
The fuel gas amount calculation device 30 calculates the amount of fuel gas supplied to the sub chamber 4 based on the input detection data and the like. The amount of fuel gas calculated here is input to the fuel gas supply pressure control device 40.
 検知装置50は、逆止弁6が実際に開閉動作する状況について、例えばギャップセンサ51を用いて検出(計測)し、燃料ガス供給圧制御装置40や燃料ガス量演算装置30に入力する装置である。すなわち、検知装置50は、開閉動作によって逆止弁6の弁体が移動するので、過電流式変異センサ等のギャップセンサ51により弁体との間隔Lを継続的に測定し、測定値の変化から逆止弁6の開弁タイミングや開弁期間を検出する。この検出値は、燃料ガス供給圧制御装置40に入力される。 The detection device 50 is a device that detects (measures) a situation where the check valve 6 actually opens and closes using, for example, the gap sensor 51, and inputs it to the fuel gas supply pressure control device 40 or the fuel gas amount calculation device 30. is there. That is, since the valve body of the check valve 6 is moved by the opening and closing operation, the detecting device 50 continuously measures the distance L with the valve body by the gap sensor 51 such as an over current type mutation sensor, and changes in the measured value. To detect the valve opening timing and the valve opening period of the check valve 6. The detected value is input to the fuel gas supply pressure control device 40.
 この場合、ばねの付勢を受けている逆止弁6の弁体は、吸入行程など筒内圧が低く燃料ガス供給圧力との圧力差が大きい場合に開弁して副室4へ燃料ガスを供給し、排気行程など筒内圧が高く燃料ガス供給圧力との圧力差が小さい場合に閉弁して燃料ガス供給を停止する。すなわち、略一定の燃料ガス供給圧力に対して、筒内圧はガスエンジンの行程に応じて変動するので、逆止弁6は、主室60内の圧力(筒内圧)と燃料ガス供給圧力との圧力差が所定値より大きい場合にリフト量が大となる上方へ移動して開弁し、反対に、主室60内の圧力と燃料ガス供給圧力との圧力差が所定値より小さい場合にリフト量が小となる下方へ移動して閉弁する。 In this case, the valve body of the check valve 6 receiving the spring bias opens the fuel gas to the auxiliary chamber 4 when the in-cylinder pressure is low and the pressure difference with the fuel gas supply pressure is large such as in the suction stroke. The fuel gas supply is stopped by closing the valve when the supply pressure is high and the pressure difference with the fuel gas supply pressure is small, such as in the exhaust stroke. That is, for a substantially constant fuel gas supply pressure, the in-cylinder pressure fluctuates in accordance with the stroke of the gas engine, so the check valve 6 compares the pressure in the main chamber 60 (in-cylinder pressure) with the fuel gas supply pressure. When the pressure difference is larger than the predetermined value, the lift amount is increased and the valve moves upward to open. Conversely, when the pressure difference between the pressure in the main chamber 60 and the fuel gas supply pressure is smaller than the predetermined value, the lift is increased. Move downward to close the valve.
 燃料ガス供給圧制御装置40及び圧力制御弁41を具備してなる燃料ガス供給圧力制御部は、逆止弁6の開弁タイミング及び開弁期間の検出値に基づいて燃料ガス供給圧力の調整を行うものである。すなわち、燃料ガス供給圧制御装置40は、燃料ガス量演算装置30及び検知装置50から入力された燃料ガス量、開弁タイミング及び開弁期間に基づいて燃料ガス供給圧力を算出し、この燃料ガス供給圧力となるように圧力制御弁41の開度制御信号を出力する。
 圧力制御弁41は、開度信号に応じて開度を変化させる動作をする。このため、副室ガス供給路14へ略一定の圧力で供給される燃料ガスは、圧力制御弁41の開度に応じて副室4へ供給する燃料ガス供給圧力が調整される。
The fuel gas supply pressure control unit comprising the fuel gas supply pressure control device 40 and the pressure control valve 41 adjusts the fuel gas supply pressure based on the valve opening timing of the check valve 6 and the detected values of the valve opening period. It is something to do. That is, the fuel gas supply pressure control device 40 calculates the fuel gas supply pressure based on the fuel gas amount, the valve opening timing and the valve opening period input from the fuel gas amount calculating device 30 and the detecting device 50, and this fuel gas An opening control signal of the pressure control valve 41 is outputted so as to be the supply pressure.
The pressure control valve 41 operates to change the opening degree in accordance with the opening degree signal. Therefore, the fuel gas supplied pressure to the sub chamber 4 is adjusted according to the opening degree of the pressure control valve 41 for the fuel gas supplied to the sub chamber gas supply passage 14 at a substantially constant pressure.
 このようにして燃料ガス供給圧力を調整するガスエンジンは、燃料ガスの流量制御に逆止弁6が実際に動作した開弁タイミング及び開弁期間を反映できるようになり、適切な燃料ガスの流量制御が可能になる。すなわち、流量と相関関係にある燃料ガス供給圧力を調整する圧力制御弁41の開度制御に対し、逆止弁6が実際に動作した開弁タイミング及び開弁期間を反映させてフィードバック制御を行うので、逆止弁6の実情を反映した適切な燃料ガス供給量を副室4に供給することが可能になる。 Thus, the gas engine that adjusts the fuel gas supply pressure can reflect the valve opening timing and the valve opening period when the check valve 6 actually operated in the fuel gas flow control, and the appropriate fuel gas flow rate Control is possible. In other words, feedback control is performed by reflecting the valve opening timing and the valve opening period at which the check valve 6 actually operated with respect to the opening control of the pressure control valve 41 that adjusts the fuel gas supply pressure that has a correlation with the flow rate. Therefore, it becomes possible to supply the appropriate fuel gas supply amount to the sub chamber 4 reflecting the actual situation of the check valve 6.
 以下では、燃料ガス供給圧力制御装置40の燃料ガス供給圧力の調整について、具体的に説明する。
 燃料ガス供給圧力制御装置40は、検知装置50からの入力データに基づいて、逆止弁6の開弁タイミングが設定より遅く、かつ、開弁期間が設定より短い場合に燃料ガス供給圧力を上げ、開弁タイミングが設定より早く、かつ、開弁期間が設定より長い場合に燃料ガス供給圧力を下げる。
Hereinafter, adjustment of the fuel gas supply pressure of the fuel gas supply pressure control device 40 will be specifically described.
The fuel gas supply pressure control device 40 raises the fuel gas supply pressure when the valve opening timing of the check valve 6 is later than the setting and the valve opening period is shorter than the setting based on the input data from the detecting device 50. The fuel gas supply pressure is reduced when the valve opening timing is earlier than the setting and the valve opening period is longer than the setting.
 逆止弁6の開弁タイミングが設定より遅く、かつ、開弁期間が設定より短い場合には、燃料ガスの供給量が所定の供給量より少ない状況にあると判断できるため、圧力制御弁41に対して設定値より燃料ガス供給圧力を上げる方向の開度制御信号、すなわち開度を増す方向の開度制御信号を出力する。この結果、燃料ガス供給圧力の上昇に伴って燃料ガス供給量も増加するので、逆止弁6の開弁タイミングや開弁期間により生じる燃料ガス供給量の不足分を調整して修正することができる。 When the valve opening timing of the check valve 6 is later than the setting and the valve opening period is shorter than the setting, it can be determined that the supply amount of fuel gas is smaller than the predetermined supply amount. On the other hand, an opening control signal in the direction to increase the fuel gas supply pressure from the set value, that is, an opening control signal in the direction to increase the opening is output. As a result, since the fuel gas supply amount also increases with the increase of the fuel gas supply pressure, it is possible to adjust and correct the shortage of the fuel gas supply amount caused by the valve opening timing and the valve opening period of the check valve 6 it can.
 また、逆止弁6の開弁タイミングが設定より早く、かつ、開弁期間が設定より長い場合には、燃料ガスの供給量が所定の供給量より多い状況にあると判断できるため、圧力制御弁41に対して設定値より燃料ガス供給圧力を下げる方向の開度制御信号、すなわち開度を絞る方向の開度制御信号を出力する。この結果、燃料ガス供給圧力の下降に伴って燃料ガス供給量も減少するので、逆止弁6の開弁タイミングや開弁期間により生じる燃料ガス供給量の増加分を調整して修正することができる。 Further, when the valve opening timing of the check valve 6 is earlier than the setting and the valve opening period is longer than the setting, it can be determined that the supply amount of the fuel gas is larger than the predetermined supply amount. The valve 41 outputs an opening degree control signal in a direction to lower the fuel gas supply pressure from the set value, that is, an opening degree control signal in a direction to narrow the opening degree. As a result, since the fuel gas supply amount also decreases with the decrease of the fuel gas supply pressure, it is possible to adjust and correct the increase of the fuel gas supply amount caused by the valve opening timing and the valve opening period of the check valve 6 it can.
 すなわち、例えば図2に示すように、開弁タイミングa1/閉弁タイミングb1で開弁期間Taとなる場合から、開弁タイミングa2/閉弁タイミングb2で開弁期間Tbとなる場合の範囲内においては、検知装置50からの入力データに基づいて、副室4へ供給する燃料ガス供給圧力をP1~P2の圧力範囲ΔP内で調整することにより、逆止弁6の開弁タイミングや開弁期間により生じる燃料ガス供給量の増減分を調整して修正することができる。なお、図2において、開弁タイミングa1/閉弁タイミングb1で開弁期間Taとなる場合の燃料ガス供給圧力をP1とし、開弁タイミングa2/閉弁タイミングb2で開弁期間Tbとなる場合の燃料ガス供給圧力をP2とする。 That is, for example, as shown in FIG. 2, in the range from the case where the valve opening period Ta is at the valve opening timing a1 / the valve closing timing b1, to the valve opening period Tb at the valve opening timing a2 / the valve closing timing b2. The valve opening timing or opening period of the check valve 6 is adjusted by adjusting the fuel gas supply pressure supplied to the sub chamber 4 within the pressure range .DELTA.P of P1 to P2 based on the input data from the detection device 50. It is possible to adjust and correct the increase and decrease of the fuel gas supply amount generated by In FIG. 2, the fuel gas supply pressure is P1 when the valve opening period Ta is at the valve opening timing a1 / valve closing timing b1, and the valve opening period Tb is at the valve opening timing a2 / valve closing timing b2. The fuel gas supply pressure is P2.
 このような燃料ガス供給圧力の制御を行うことにより、逆止弁6を用いて燃料ガス供給を行うガスエンジンにおいても、副室4への適切な燃料ガスの供給タイミングや供給ガス流量を調整することが可能になる。そして、副室4に対する燃料ガス供給を適切に調整することにより、定格条件におけるガスエンジンの熱効率向上及び燃焼変動の抑制が可能となる。
 また、上述した燃料ガス供給圧力の制御は、エンジン回転数31及び負荷信号(kW信号)32により逆止弁6の目標開弁タイミングまたは開弁期間をマッピングし、検知装置50により得られた実際の開弁タイミングまたは開弁期間と比較するものであるが、燃料性状33や外気温度34を加えて3Dマッピングとして制御することも可能である。
By controlling the fuel gas supply pressure as described above, even in the gas engine that performs fuel gas supply using the check valve 6, the appropriate fuel gas supply timing and supply gas flow rate to the auxiliary chamber 4 are adjusted. It becomes possible. Then, by appropriately adjusting the fuel gas supply to the sub chamber 4, it is possible to improve the thermal efficiency of the gas engine and to suppress the combustion fluctuation under the rated conditions.
In addition, the control of the fuel gas supply pressure described above maps the target valve opening timing or valve opening period of the check valve 6 by the engine speed 31 and the load signal (kW signal) 32, and is actually obtained by the detection device 50 In comparison with the valve opening timing or the valve opening period, it is also possible to control by 3D mapping by adding the fuel property 33 or the outside air temperature 34.
 ところで、上述したガスエンジンは、ガスエンジンの起動時(立ち上げ時)、低回転数運転時、燃料ガスの組成変化時及び運転環境変化時等のように、主室60側の筒内圧が変化するような運転状況においても、検知装置50により逆止弁6の開弁タイミングや開弁期間を把握できる。このため、燃料ガス供給圧力は、主室60の筒内圧変化に応じて調整することも可能である。 By the way, in the gas engine described above, the in-cylinder pressure on the main chamber 60 side changes, such as when the gas engine is started (at start-up), at low revolutions, when the composition of the fuel gas changes, when the operating environment changes, etc. Even in such an operating condition, the detection device 50 can grasp the valve opening timing and the valve opening period of the check valve 6. Therefore, the fuel gas supply pressure can also be adjusted according to the in-cylinder pressure change of the main chamber 60.
 具体的に説明すると、図3に示すように、筒内圧がPs1~Ps3のように変化する場合、開弁期間Tが所定値となるように、燃料ガス供給圧力をP1~P3のように調整する。換言すれば、開弁タイミングa/閉弁タイミングbと開弁期間Tとが設定値となるように、燃料ガス供給圧力と筒内圧との差圧を所定の値に調整する。
 この場合、最も低い筒内圧がPs1に対して燃料ガス供給圧力も最も低いP1とし、最も高い筒内圧がPs3に対して燃料ガス供給圧力も最も低いP3とすることで、燃料ガス供給圧力と筒内圧との差圧を一定にすることができる。
Specifically, as shown in FIG. 3, when the in-cylinder pressure changes as Ps1 to Ps3, the fuel gas supply pressure is adjusted as P1 to P3 so that the valve opening period T becomes a predetermined value. Do. In other words, the differential pressure between the fuel gas supply pressure and the in-cylinder pressure is adjusted to a predetermined value such that the valve opening timing a / the valve closing timing b and the valve opening period T become set values.
In this case, the lowest in-cylinder pressure is P1 which is the lowest with respect to Ps1, and the highest in-cylinder pressure is P3 which is the lowest with respect to Ps3. The differential pressure with the internal pressure can be made constant.
 例えばガスエンジンの起動時においては、検知装置50で検出した開弁タイミングや開弁期間に応じて副室4へ供給する燃料ガスの圧力を徐々に上げていくことにより、スムーズに立ち上げることが可能となる。すなわち、徐々に上昇する起動時の筒内圧に応じて最適の燃料ガス供給圧力に調整し、燃料ガスの供給量を適正化した運転が可能となる。
 このため、ガスエンジンの起動時には、起動時間の短縮や燃料ガス消費量の削減を実現するとともに、安定したエンジン立ち上げが可能となる。また、このような制御を行うガスエンジンは、低回転数や低負荷での運転時において、ガスエンジンの熱効率向上及び燃焼変動の抑制が可能となる。
For example, at the time of startup of the gas engine, the pressure of the fuel gas supplied to the auxiliary chamber 4 may be gradually raised according to the valve opening timing and the valve opening period detected by the detecting device 50 to smoothly start up. It becomes possible. That is, the fuel gas supply pressure is adjusted to an optimum pressure according to the in-cylinder pressure at the time of start-up that gradually rises, and an operation in which the amount of fuel gas supplied is optimized can be performed.
Therefore, at the time of startup of the gas engine, it is possible to shorten the startup time and reduce the amount of fuel gas consumption, and to perform stable engine startup. Further, the gas engine performing such control can improve the thermal efficiency of the gas engine and suppress the combustion fluctuation at the time of operation at a low rotation speed or a low load.
 また、上述したガスエンジンは、燃料ガスの組成等が変化し、熱量が変化した場合においても、副室4へ燃料ガスを供給する逆止弁6の開弁タイミング及び開弁時期に応じて、副室4へ供給する燃料ガスの供給圧を調整することができる。
 すなわち、検知装置50から得られた逆止弁6の計測結果に基づいて、副室6へ供給する燃料ガスの圧力を制御することにより、燃料ガスの組成変化や地域差にも対応可能となる。従って、ガスエンジンの仕様をその都度変更しなくても、熱量の異なる燃料ガスや運転時の温度条件変動等にも対応可能となり、1つの種類で多くの地域や運転条件をカバーできるガスエンジンを提供することが可能になる。
In the above-described gas engine, even when the composition of the fuel gas changes and the amount of heat changes, depending on the valve opening timing and the valve opening timing of the check valve 6 that supplies the fuel gas to the auxiliary chamber 4, The supply pressure of the fuel gas supplied to the sub chamber 4 can be adjusted.
That is, by controlling the pressure of the fuel gas supplied to the auxiliary chamber 6 based on the measurement result of the check valve 6 obtained from the detection device 50, it is possible to cope with the composition change of the fuel gas and the regional difference. . Therefore, without changing the specifications of the gas engine each time, it becomes possible to cope with fuel gas with different heat quantity and temperature condition fluctuation at the time of operation, etc., and one type of gas engine can cover many areas and operation conditions. It becomes possible to offer.
 ところで、上述した検知装置50は、ガスエンジンが複数の気筒を備えている場合、全ての気筒に設けてもよいが、複数から選択した代表する一つの気筒(代表気筒)にのみ設けてもよい。この場合、他の気筒については、燃料ガス供給圧力制御部を構成する燃料ガス供給圧制御装置40及び圧力制御弁41が、代表気筒に追従した制御を行うようにすればよい。
 このように、検知装置50を代表気筒に設けることにより、検知装置50の数を最小限に抑えて燃料ガスの供給量を適正に調整することができる。
By the way, when the gas engine includes a plurality of cylinders, the above-described detection device 50 may be provided for all cylinders, but may be provided for only one representative cylinder (representative cylinder) selected from a plurality of cylinders. . In this case, for the other cylinders, the fuel gas supply pressure control device 40 and the pressure control valve 41 constituting the fuel gas supply pressure control unit may perform control in accordance with the representative cylinder.
Thus, by providing the detection device 50 in the representative cylinder, the number of the detection devices 50 can be minimized, and the amount of fuel gas supplied can be properly adjusted.
 上述した実施形態の構成を有するガスエンジンは、副室4に供給する燃料ガス量を燃料ガス量演算部30で算出し、この燃料ガス量となるように副室ガス供給路14から副室4に供給する燃料ガス供給圧力を燃料ガス供給圧制御装置40及び圧力制御弁41で制御するとともに、検知装置50で逆止弁6の開弁タイミング及び開弁期間を検出した検出値に基づいて燃料ガス供給圧力の調整を行う運転方法が可能となる。
 このため、逆止弁6が実際に動作した開弁タイミング及び開弁期間を反映したフィードバック制御により、適切な燃料ガスの流量制御が可能になる。
In the gas engine having the configuration of the embodiment described above, the amount of fuel gas supplied to the sub chamber 4 is calculated by the fuel gas amount calculation unit 30, and the amount of fuel gas is obtained from the sub chamber gas supply passage 14 to the sub chamber 4. The fuel gas supply pressure supplied to the fuel gas is controlled by the fuel gas supply pressure control device 40 and the pressure control valve 41, and the detection device 50 detects the valve opening timing and the valve opening period of the check valve 6 based on detected values. An operating method for adjusting the gas supply pressure is possible.
Therefore, appropriate fuel gas flow control can be performed by feedback control reflecting the valve opening timing and valve opening period when the check valve 6 actually operated.
 また、上述したガスエンジンの運転方法は、ガスエンジンが検知装置50を備えたものであるが、他の実施形態では、検知装置50で事前に検出した逆止弁6の開弁タイミング及び開弁期間と燃料ガス供給圧力及び筒内圧との関係を示すデータベースを作成し、このデータベースに基づいて燃料ガス供給圧力の調整を行うようにしてもよい。すなわち、この運転方法は、ガスエンジンに専用の検知装置50を設けるのではなく、事前に作成したデータベースに基づいて燃料ガス供給圧力の制御を行うものである。 Moreover, although the gas engine was equipped with the detection apparatus 50 in the driving method of the gas engine mentioned above, in other embodiment, the valve opening timing and valve opening of the non-return valve 6 detected beforehand by the detection apparatus 50 A database indicating the relationship between the period, the fuel gas supply pressure and the in-cylinder pressure may be created, and the fuel gas supply pressure may be adjusted based on this database. That is, in this operation method, the fuel gas supply pressure is controlled based on a database created in advance, instead of providing a dedicated detection device 50 for the gas engine.
 このようなガスエンジンの運転方法を採用すれば、ガスエンジンが検知装置50を備えていなくても、逆止弁6が実際に動作した開弁タイミング及び開弁期間を反映した適切な燃料ガスの流量制御が可能になる。すなわち、この運転方法は、データベースの作成時にのみ検知装置50を使用するものであるから、検知装置50の常設が困難な既設エンジンにも容易に適用することが可能になる。 If such a gas engine operation method is adopted, even if the gas engine is not equipped with the detection device 50, the appropriate fuel gas that reflects the valve opening timing and the valve opening period at which the check valve 6 actually operated. Flow control becomes possible. That is, since this operation method uses the detection device 50 only at the time of creation of a database, it becomes possible to easily apply it to an existing engine where the permanent installation of the detection device 50 is difficult.
 このように、上述した本実施形態のガスエンジンは、すなわち、燃焼室に副室4を備えて燃料ガスの供給を逆止弁6で制御するガスエンジンは、検知装置50で検出される逆止弁6の動作に基づいて副室4へ供給する燃料ガス供給圧をフィードバック制御するので、燃料ガスの流量制御が改善され、広範囲の運転領域で運転効率の向上や燃焼変動の抑制が可能となる。また、ガスエンジンの熱効率向上及び燃焼変動の抑制が可能となり、広範囲の運転領域で効率のよい燃焼を達成できるとともに、燃焼変動の抑制も可能となる。
 なお、本発明は上述した実施形態に限定されることはなく、その要旨を逸脱しない範囲内において適宜変更することができる。
As described above, the gas engine according to the present embodiment described above, that is, the gas engine having the auxiliary chamber 4 in the combustion chamber and controlling the supply of the fuel gas by the check valve 6 is a non-return valve detected by the detection device 50 Since the fuel gas supply pressure supplied to the auxiliary chamber 4 is feedback-controlled based on the operation of the valve 6, the flow rate control of the fuel gas is improved, and the operation efficiency can be improved and the combustion fluctuation can be suppressed in a wide operation area. . In addition, the thermal efficiency of the gas engine can be improved and combustion fluctuation can be suppressed, and efficient combustion can be achieved in a wide operating range, and also combustion fluctuation can be suppressed.
The present invention is not limited to the above-described embodiment, and can be appropriately modified without departing from the scope of the invention.
  1  シリンダヘッド
  2  副室口金
  3  噴孔
  4  副室
  5  連絡孔
  6  逆止弁
  6s  逆止弁挿入孔
  9  逆止弁ホルダ
 10  点火プラグ
 14  副室ガス供給路
 30  燃料ガス量演算装置(燃料ガス量演算部)
 40  燃料ガス供給圧制御装置(燃料ガス供給圧力制御部)
 41  圧力制御弁(燃料ガス供給圧力制御部)
 50  開弁タイミング・開弁期間検知装置(開弁状態検出部)
 51  ギャップセンサ
 60  主室
 
Reference Signs List 1 cylinder head 2 auxiliary chamber cap 3 injection hole 4 auxiliary chamber 5 communication hole 6 check valve 6s check valve insertion hole 9 check valve holder 10 spark plug 14 auxiliary chamber gas supply path 30 fuel gas amount calculation device (fuel gas amount Operation unit)
40 Fuel gas supply pressure control device (fuel gas supply pressure control unit)
41 Pressure control valve (fuel gas supply pressure control unit)
50 Opening timing / opening period detection device (opening detection unit)
51 gap sensor 60 main room

Claims (6)

  1.  ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、
     燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンであって、
     前記副室に供給する燃料ガス量を算出する燃料ガス量演算部と、
     前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を制御する燃料ガス供給圧力制御部と、
     前記逆止弁の開弁タイミング及び開弁期間を検出する開弁状態検出部と、を備え、
     前記燃料ガス供給圧力制御部は、前記開弁タイミング及び前記開弁期間の検出値に基づいて前記燃料ガス供給圧力の調整を行うガスエンジン。
    A main chamber defined between the piston and the cylinder head, a sub chamber in communication with the main chamber via the injection hole, and a sub chamber gas supply passage for supplying a fuel gas to the sub chamber;
    A gas engine controlling a fuel gas supply to the sub-chamber by a check valve whose open / close period is determined by a pressure difference between a fuel gas supply pressure and a cylinder internal pressure on the main chamber side.
    A fuel gas amount calculation unit that calculates a fuel gas amount to be supplied to the sub chamber;
    A fuel gas supply pressure control unit that controls a fuel gas supply pressure supplied from the sub chamber gas supply path to the sub chamber;
    And an open valve state detection unit that detects an open valve timing and an open valve period of the check valve.
    The said fuel gas supply pressure control part is a gas engine which adjusts the said fuel gas supply pressure based on the detected value of the said valve opening timing and the said valve opening period.
  2.  前記燃料ガス供給圧力の調整は、
     前記開弁タイミングが設定より遅く、かつ、前記開弁期間が設定より短い場合に前記燃料ガス供給圧力を上げ、
     前記開弁タイミングが設定より早く、かつ、前記開弁期間が設定より長い場合に前記燃料ガス供給圧力を下げる請求項1に記載のガスエンジン。
    Adjustment of the fuel gas supply pressure is
    If the valve opening timing is later than the setting and the valve opening period is shorter than the setting, the fuel gas supply pressure is increased;
    The gas engine according to claim 1, wherein the fuel gas supply pressure is lowered when the valve opening timing is earlier than a setting and the valve opening period is longer than the setting.
  3.  前記燃料ガス供給圧力の調整は、前記筒内圧の変化に応じてなされる請求項1に記載のガスエンジン。 The gas engine according to claim 1, wherein the adjustment of the fuel gas supply pressure is performed according to a change of the in-cylinder pressure.
  4.  前記開弁状態検出部を複数から選択した一つの代表気筒に設け、他の気筒の前記燃料ガス供給圧力制御部は、前記代表気筒に追従した制御を行う請求項1から3のいずれか1項に記載のガスエンジン。 The fuel gas supply pressure control unit of the other cylinder is provided with the valve opening state detection unit in one representative cylinder selected from a plurality of cylinders, and the fuel gas supply pressure control unit performs control in accordance with the representative cylinder. The gas engine described in.
  5.  ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、
     燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンの運転制御方法であって、
     前記副室に供給する燃料ガス量を燃料ガス量演算部で算出し、前記燃料ガス量となるように前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、
     前記逆止弁の開弁タイミング及び開弁期間を検出した検出値に基づいて前記燃料ガス供給圧力の調整を行うガスエンジンの運転制御方法。
    A main chamber defined between the piston and the cylinder head, a sub chamber in communication with the main chamber via the injection hole, and a sub chamber gas supply passage for supplying a fuel gas to the sub chamber;
    An operation control method of a gas engine, comprising: controlling a fuel gas supply to the auxiliary chamber by a check valve whose open / close period is determined by a pressure difference between a fuel gas supply pressure and a cylinder internal pressure on the main chamber side.
    The fuel gas amount supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the fuel gas supply pressure supplied from the sub chamber gas supply passage to the sub chamber is controlled so as to become the fuel gas amount. While controlling in the department,
    An operation control method of a gas engine, which adjusts the fuel gas supply pressure based on a detected value at which an open valve timing and an open period of the check valve are detected.
  6.  ピストンとシリンダヘッドとの間に画定される主室と、該主室と噴孔を介して連通される副室と、該副室に燃料ガスを供給する副室ガス供給路と、を備え、
     燃料ガス供給圧力と前記主室側の筒内圧との圧力差により開閉期間が決まる逆止弁により前記副室への燃料ガス供給を制御するガスエンジンの運転制御方法であって、
     前記副室に供給する燃料ガス量を燃料ガス量演算部で算出し、前記燃料ガス量となるように前記副室ガス供給路から前記副室に供給する燃料ガス供給圧力を燃料ガス供給圧力制御部で制御するとともに、
     開弁状態検出部で事前に検出した前記逆止弁の開弁タイミング及び開弁期間と前記燃料ガス供給圧力及び前記筒内圧との関係を示すデータベースを作成し、該データベースに基づいて前記燃料ガス供給圧力の調整を行うガスエンジンの運転制御方法。
     
    A main chamber defined between the piston and the cylinder head, a sub chamber in communication with the main chamber via the injection hole, and a sub chamber gas supply passage for supplying a fuel gas to the sub chamber;
    An operation control method of a gas engine, comprising: controlling a fuel gas supply to the auxiliary chamber by a check valve whose open / close period is determined by a pressure difference between a fuel gas supply pressure and a cylinder internal pressure on the main chamber side.
    The fuel gas amount supplied to the sub chamber is calculated by the fuel gas amount calculation unit, and the fuel gas supply pressure supplied from the sub chamber gas supply passage to the sub chamber is controlled so as to become the fuel gas amount. While controlling in the department,
    A database indicating the relationship between the valve opening timing and the valve opening period of the check valve detected in advance by the valve opening state detection unit, the fuel gas supply pressure and the in-cylinder pressure is created, and the fuel gas is generated based on the database The operation control method of the gas engine which adjusts supply pressure.
PCT/JP2014/078611 2014-02-17 2014-10-28 Gas engine and method for controlling operation thereof WO2015122058A1 (en)

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