WO2015115697A1 - Device for automatically aligning and supporting press materials - Google Patents

Device for automatically aligning and supporting press materials Download PDF

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Publication number
WO2015115697A1
WO2015115697A1 PCT/KR2014/002122 KR2014002122W WO2015115697A1 WO 2015115697 A1 WO2015115697 A1 WO 2015115697A1 KR 2014002122 W KR2014002122 W KR 2014002122W WO 2015115697 A1 WO2015115697 A1 WO 2015115697A1
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WIPO (PCT)
Prior art keywords
alignment
support device
press
shaft
fixed
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PCT/KR2014/002122
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French (fr)
Korean (ko)
Inventor
한재형
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한재형
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Publication of WO2015115697A1 publication Critical patent/WO2015115697A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses

Definitions

  • the present invention relates to an automatic sorting and supporting device for press materials, and in detail, automatically sorts and supports automatically and accurately, regardless of the shape shape and size of the press material loaded on the material loading device, and loads the upper (top).
  • the press material is to be separated by the magnetic force ( ⁇ ) to ensure a smooth sheet supply.
  • a material supply device is installed around the press machine (or press process) to continuously supply the loaded press material (hereinafter referred to as 'material') into the mold of the press machine, and the material supply device includes a plurality of material alignment means. The edges of the installed and stacked (laminated) materials are aligned and supported.
  • the material sorting means installed in the conventional material sorting device has a structure of releasing bolts / nuts to fix the material sorting means to the alignment position and then fixing them again when moving the plurality of material sorting means in accordance with the shape and size of the material. Therefore, there was a problem that can not actively respond to the various shapes of the material.
  • Republic of Korea Patent Publication No. 10-1285592 name of the invention: press material sorting device registered on July 12, 2013, without regard to the shape and size of the material loaded on the material loading device
  • the configuration is very complicated because the alignment rod is manually moved according to the shape, shape and size of the material, and then fixed by a plurality of quick clamps to set the alignment state.
  • manual operation there are various problems such as poor workability, rapidity of alignment, productivity, and the like (see Prior Art Document and Patent Document 1).
  • Korean Patent Publication No. 10-1285592 (Invention name: press material alignment device, July 12, 2013 registered notification) and Republic of Korea Registered Utility Model Publication No. 20-0294753 (name of the invention) : Material sorting device for grinding machine container, registered notification of Nov. 13, 2002) and Korean Utility Model Publication No. 20-0243135 (name of invention: wire sorting device, registered notice of November 30, 2001). .
  • An object of the present invention is to provide a press material automatic alignment and support device that can be quickly and simply and automatically aligned and supported even if the shape and size of the press material varies.
  • Another object of the present invention is characterized in that the side of the material to be loaded by installing a support member on the alignment portion is supported.
  • Another object of the present invention is characterized in that the inclined surface is formed on the inner portion of the support member installed on the alignment portion to allow the material to be loaded well.
  • Still another object of the present invention is to install a material separation means by a permanent magnet on the upper end of the support member installed on the alignment part so that the material loaded on the top is separated naturally by the magnetic force (press force) action to press the mold It is characterized in that the sheet feeding is well done.
  • the press work automatic alignment and support device 1 of the present invention is a power conversion for converting the forward and reverse rotational motion of the geared motor 3 and the geared motor 3 and the forward and reverse linear motion by the controller 2 Part 4, a moving body 5 coupled to the power converter 4, and moving forward and backward, and a pair of alignment parts (7) (8) provided by the shaft pin (6) on the upper left and right sides of the moving body (5) And a cylinder (9) (10) for controlling the alignment parts (7) (8) to rotate about the shaft pin (6), and an agent provided at the tip of the movable body (5) to control the advancement of the movable body (5).
  • the first sensing unit 11 and the second and third sensing units 12 and 13 installed at the bottom of the alignment unit 7 and 8 to control the cylinders 9 and 10 may be included.
  • the power converter 4 is a ball screw 20 of a predetermined length, the block 21 is fastened to the ball screw 20, and the shaft bracket 22 is installed on both ends of the ball screw 20. 23, a plurality of bolts 24 and 25 for fixing the shaft brackets 22 and 23 to the bottom surface of the mounting table 14 of the material loading device 70, and the shaft brackets 22. It may include a timing pulley 26 is inserted into the protruding shaft portion and fixed, and a timing belt 27 connecting the timing pulley 19 and the timing pulley 26.
  • the movable body 5 includes a vertical member 28 fixed to the side of the block 21, a horizontal member 29 fixed to the vertical member 28, and an upper member fixed to the horizontal member 29 ( 30, a shaft pin 6 fixed perpendicularly to the tip top surface of the upper member 30, and alignment parts 7 and 8 axially coupled to the shaft pin 6.
  • Vertical support members 37 and 38 installed vertically on the alignment parts 7 and 8 and inclined surfaces 37a and 38a formed on one side of the support members 37 and 38, respectively. It may further include.
  • It may further include inclined surfaces (7a) (8a) respectively formed at the rear end of the alignment portion (7) (8).
  • the second and third detectors 12 and 13 may include guide bars 63 provided with locking heads 61 and 62 on both sides of the blocks 57 and 58 on which the operating rods 59 and 60 are installed. (64) is loosely coupled, the guide rods (63) and (64) springs (65) and (66) are coupled, and the ends of the guide rods (63) and (64) are connected by plates (67) (67). To make the operating rods 59 and 60 burnt.
  • It may include a manual operation unit (2b) for manually advancing and retracting the alignment portion (7) (8).
  • the present invention is not only limited to the shape and size of the material loaded on the material loading device, but also quickly and accurately aligned (set) and supported, so that the alignment work is not only quick and easy, but also improves the overall productivity of the press work process. have.
  • the present invention not only supports the side surface of the material loaded by the support member vertically installed on the alignment portion, there is an effect that the material is well loaded by the inclined surface formed on the inner portion of the support member.
  • the material loaded on the upper end is naturally separated by the magnetic force action of the magnet installed at the upper end of the alignment part, so that sheet feeding is smoothly supplied to the press die.
  • the present invention is easy to change or relocate the production equipment at the production site of the press workpiece, and can be modified according to the installation environment, and designed with a reusable modular structure, which has many advantages such as productivity improvement, labor cost reduction, equipment investment, and cost reduction. Due to its ease of use and use, it is a very useful invention that can be widely used at low cost in the processing industry related manufacturing process.
  • FIG. 1 is a perspective view showing an example of the present invention.
  • FIG. 2 is a perspective view showing an example of the present invention.
  • FIG 3 is an exploded perspective view showing an example of the present invention.
  • FIG. 4 is a side view showing the installation state of the present invention as an example, installed in the loading table of the material loading apparatus is reversed.
  • FIG. 5 is a side view showing the installation state of the present invention, the state is installed on the loading table of the material loading apparatus is advanced.
  • FIG. 6 is a state diagram installed and used in the material loading apparatus shown as an example of the present invention.
  • FIG. 7 is a plan view showing a state of use of an embodiment of the present invention, and a state diagram before aligning materials.
  • FIG. 8 is a plan view showing the state of use of a state of use in accordance with an embodiment of the present invention.
  • FIG. 10 is a plan view of a state in which the first sensing unit senses the material and stops while being pressed to the side of the material by the advancement in the present invention.
  • 11 is a plan view of a state in which the second and third detectors are respectively pressed to the side of the material by moving forward to detect and stop the material.
  • FIG. 12 is a perspective view of a state installed on the mounting table of the material loading apparatus in the present invention.
  • FIG. 13 is a perspective view of the alignment part advanced in FIG. 12 in this invention.
  • FIG. 14 is a plan view of the state installed on the mounting table of the material loading apparatus in the present invention.
  • Fig. 15 is a plan view of a state in which the alignment section is in a battery direction in Fig. 14.
  • 16 is a circuit block diagram of a controller shown as an example of the present invention.
  • FIG. 1 and 2 is a perspective view of the press material alignment and support device 1 shown as an example of the present invention
  • Figure 3 is an exploded perspective view, as shown in Figure 6 a plurality of loading table 14 of the material loading device 70 It is installed and used as a dog, it is arranged along the guide hole 15 formed on the mounting table 14 (b direction in Fig. 2) while automatically changing the shape and shape of the loading target material 16 automatically and quickly to easily arrange and support do.
  • 1 is a perspective view of an initial state that is installed in the mounting table 14 of the material loading device 70
  • Figure 2 is a second, third, detection unit 12, 13 by the cylinder (9)
  • 10 3 is a perspective view of a state in which the first, second, third, and sensing units 11, 12 and 13 are positioned in a straight line.
  • the press work alignment and support device 1 of the present invention includes a geared motor 3 that is rotated forward and backward by the controller 2 and a power converter that converts the forward and reverse rotational motion of the geared motor 3 into a forward and backward linear motion ( 4), a movable body 5 coupled to the power converter 4 and moving forward and backward, and a pair of alignment parts 7 installed on the upper left and right sides of the movable body 5 so as to be rotated by the shaft pin 6.
  • the cylinders 9 and 10 for controlling the alignment parts 7 and 8 to rotate about the shaft pin 6, and the front end of the movable body 5 to control the advancement of the movable body 5;
  • the first sensing unit 11 and the second and third sensing units 12 and 13 installed at the lower end of the alignment unit 7 and 8 to control the cylinders 9 and 10 are configured.
  • the bracket 17 to which the geared motor 3 is fixed is fastened to the bottom surface of the loading table 14 of the material loading device 70 by a plurality of bolts 18, and a timing pulley 19 to the rotation shaft of the geared motor 3. ) Is fitted and fixed.
  • the power converter 4 is a ball screw 20 of a predetermined length
  • the block 21 is fastened to the ball screw 20
  • the shaft bracket 22 which is provided at both ends of the ball screw 20 ( 23, a plurality of bolts 24 and 25 for fixing the shaft brackets 22 and 23 to the bottom surface of the mounting table 14 of the material loading device 70, and the shaft portion protruding from the one shaft bracket 22.
  • a timing belt 27 connecting the timing pulley 19 and the timing pulley 26 so that the ball screw 20 is rotated by the geared motor 3.
  • the fastened block 21 is advanced back and forth.
  • a movable body 5 composed of a vertical member 28, a horizontal member 29, and an upper member 30 is installed on the side of the block 21, and a shaft pin 6 is provided on an upper end of the upper member 30. It is fixed vertically, the shaft hole (33) 34 formed in the stepped portion (31) 32 of the alignment portion (7) (8) is coupled to the shaft pin (6), respectively, and then the nut (35) and the bolt for departure prevention And fastened to the center of the shaft pin 6, and the separation is prevented.
  • the stepped portion 31 of the one side alignment portion 7 is formed at the top
  • the stepped portion 32 of the other alignment portion 8 is formed at the bottom is a custom coupling structure that does not protrude up and down.
  • Vertical support members 37 and 38 installed vertically on top of the alignment parts 7 and 8, and the upper one side of the support members 37 and 38, for example, the direction in which the material 16 is viewed (inside) Direction) may further include inclined surfaces 37a and 38a.
  • the support members 37 and 38 are in contact with or vertically aligned above the alignment parts 7 and 8, and then fixed by a plurality of bolts 39 and 40, and the support members 37 and 38. Smooth loading and loading of the raw material 16 is achieved when the raw material 16 is loaded and loaded into the upper portion of the support members 37 and 38 by the inclined surfaces 37a and 38a formed on one side of the upper side.
  • Material separation means by permanent magnets 88 and 89 are installed at the upper ends of the support members 37 and 38 so that the material loaded on the upper ends is naturally separated by a magnetic force action, and thus the upper part (the upper part).
  • smooth sheet feeding is achieved.
  • the permanent magnets 88 and 89 are formed of at least one permanent magnet for each of the support members 37 and 38, and are made of steel by magnetic force of the permanent magnets 88 and 89. Since the material 16 is separated while the whole or the edge portion of the 16 is intensively lifted, the sheet 16 can be supplied (transferred) to the press mold, which is a technology applied in other industries, so detailed principles and explanations Omit.
  • the alignment parts 7 and 8 are arranged at the rear end (rear end) of the alignment parts 7 and 8 so that they can be folded at right angles (90 °) with respect to the shaft pins 6.
  • Inclined surfaces 7a and 8a are formed respectively so that inclined surfaces 7a and 8a are parallel.
  • the support members 37 and 38 fixed to the alignment parts 7 and 8 are configured as quadrangular shapes as shown in FIGS. 1 to 5, the support members 37 and 38 are installed so that the inclined surfaces 7a and 8a are exposed to each other. 7)
  • the support member fixed to the alignment parts 7 and 8 is configured so that the inclined surfaces 7a and 8a can be parallel when the 8 is folded at a right angle (90 °).
  • the support members 37 and 38 also form inclined surfaces (not shown) having the same structure as the inclined surfaces 7a and 8a.
  • the alignment parts 7 and 8 and the support members 37 and 38 can be folded at right angles (90 °) about the shaft pins 6.
  • the vertical member 28 of the movable body 5 is coupled to the guide hole 15 formed in the loading table 14 of the material loading device 70 is configured to move forward and backward.
  • the guide hole 15 is a long hole of a predetermined width that is formed toward the center from the edge portion of the mounting table 14, the material jig fixed to the upper surface of the mounting plate 85 of the upper part of the elevator 81 as shown in FIG. 16a) and the edge portion of the material 16 to be loaded thereon in the same shape as the material jig 16a.
  • the rear end of the horizontal member 29 is fixed to the horizontal member 41, the vertical rods 42, 43 are fixed to both sides of the horizontal member 41, the cylinder on the top of the vertical rods 42, 43 (9)
  • the rear end of the shaft is shaft-mounted by the shaft members (44) (45) and the nuts (46) (47).
  • Blocks 48 and 49 are fixed to rod ends of the cylinders 9 and 10, and fixtures 50 and 51 are fixed to shaft pins 52 and 53 on the upper surfaces of the blocks 48 and 49.
  • the fixing bodies 50 and 51 are respectively installed and fixed to the rear surfaces of the alignment parts 7 and 8 by bolts 54 and 55.
  • a first sensing unit 11 is installed at the front end of the horizontal member 29, and an operating rod 56 is installed at the front end of the first sensing unit 11 so as to protrude toward the front end.
  • the second and third sensing units 12 and 13 are respectively installed in the blocks 57 and 58 respectively fixed to the lower portions, and the operating rods 59 and the second and third sensing units 12 and 13 are respectively installed. 60 loosely passes through the through holes formed in the blocks 57 and 58, and protrudes toward the front of the blocks 57 and 58, respectively.
  • Guide bars 63 provided with engaging heads 61 and 62 on both sides of the blocks 57 and 58 on which the operating rods 59 and 60 of the second and third sensing units 12 and 13 are installed. 64 is loosely coupled, the springs 65, 66 are coupled to the guide rods 63 and 64, and the operating rods are connected to the ends of the guide rods 63 and 64 by plates 67 and 67.
  • the first sensing unit 11 may also be configured to be hardened in the above configuration.
  • FIG. 6, 7, and 8 are diagrams illustrating a state of use according to an embodiment of the present invention.
  • a plurality of press material automatic alignment and support devices 1 are provided.
  • the mounting table 14 In view of the shape of the material 16 loaded on the material loading device 70, a plurality of press material automatic alignment and support devices 1 are provided.
  • Vertically placed on the mounting table 14 so that the front portions of the supporting members 37 and 38 having the inclined surfaces 37a and 38a face the center of the mounting table 14 or the mounting plate 85. It is provided so that it can arrange and support the raw material jig 16a and the edge part of the raw material 16 loaded in multiple layers on it.
  • the geared motor 3 and the power converter 4 constituting the press material alignment and support device 1 of the present invention are fastened and fastened with a plurality of bolts so as to be located at the bottom surface of the mounting table 14,
  • the vertical member 28 of the movable body 5 is coupled to the plurality of guide holes 15 formed toward the center from the edge of the mounting table 14 so as to be guided forward and backward, and installed above the vertical member 28.
  • the components to be installed are respectively installed on the mounting table 14 above.
  • the material loading apparatus 70 illustrated in FIG. 6 includes a lower plate 72 installed on a plurality of supports 71 provided with height adjusting means, and a pair of left and right rails 74 installed parallel to the upper surface of the lower plate 72. ), A wheel 75 installed on the upper surface of the rail 74 in a rolling motion, an upper plate 73 on which the wheel 75 is axially mounted, and left and right sides fixed to both sides of the upper plate 73.
  • the loading table 14, the upper plate 73, the reduction motor 80, and the elevator 81 are moved forward and backward by the wheel 75 which rolls as the rod of the air cylinder 76 emerges,
  • the material 16 is loaded before and after the upper surface of the material jig 16a, respectively, and one side of the loaded material is consumed, the material loaded on the other side can be moved and continuously supplied to the press mold, so that the press work can be continued without interruption.
  • FIG. 16 is a circuit block diagram of a controller 2 according to an exemplary embodiment of the present invention.
  • the automatic and manual mode selection is performed at an input of a controller 2a, which is composed of a microcomputer, a central processing unit, and the like, and includes a memory and peripheral devices.
  • Setting unit (S) consisting of a keypad for inputting and setting various data such as the size and weight, type, characteristics of the material 16, the moving speed of the alignment unit, and a reset unit for resetting in case of abnormality of the controller 2 (S)
  • the first sensing unit 11 for first sensing the material jig 16a by the advancement of the alignment units 7 and 8, and the first sensing unit 11 detects the material jig 16a.
  • the second and third detectors 12 and 13 and the alignment units 7 and 8 which manually detect the material jig 16a while moving forward by the cylinders 9 and 10 are manually moved (FIG. 2).
  • the manual operation unit (2b) consisting of a forward button, a reverse button and a stop button is connected, respectively
  • the output of the fisherman 2a includes a display unit D for displaying various operation states, operation modes, set values, present values, operating states, and the like, and a geared motor 3 for advancing and rearranging the alignment units 7 and 8; And cylinders 9 and 10 for advancing the second and third sensing units 12 and 13 back and forth, respectively.
  • the display unit (D) includes a power indicator for indicating a power supply state, an operation indicator for indicating that various sensors, actuators, etc. are in operation, an alarm lamp for indicating various abnormal conditions, and various data display portions, and a liquid crystal display (LCD). ), Seven segments, light emitting diodes, and the like, and of course, the display unit may be configured with a touch screen according to circumstances.
  • the loading targets on the loading plate 85 of the material loading device 70 It is fixed by a method such as fastening the material jig (16a) of the shape of the same shape as the material and then aligned and supported.
  • the geared motor moves along the guide hole 15 along the guide hole 15 in the direction B of FIG. 2 by the rotation of the power converter 4 and the power converter 4, and is located at the top as shown in FIG.
  • the operating rod 56 of the first sensing unit 11 is pressed by the protruding surface 161 of the material jig 16a, the first sensing unit 11 is turned on and the first sensing unit 11 is turned on.
  • the controller 2 stops the geared motor 3 to stop the moving body 5, and when the first sensing unit 11 is ON, the cylinder 2 is opened by the controller 2. (10) is operated so that the alignment portion (7) (8) is advanced while rotating as shown in Figure 11 around the shaft pin (6).
  • the moving body 5 when the moving body 5 is reversed, the moving body 5 is moved along the guide hole 15 by the reverse rotation of the geared motor 3 and the power converter 4 (the opposite of A in FIG. 2). It moves in the C direction.
  • the first sensing unit 11 When the operating rod 56 of the first sensing unit 11 is pressed by the side of the material jig 16a, the first sensing unit 11 is turned on, and the first sensing unit 11 is turned on.
  • the controller 2 stops the geared motor 3, the moving body 5 stops.
  • the controller 2 causes the cylinder 9, 10 to stop.
  • the operation of the alignment portion (7) (8) is to move forward as shown in Figure 11 around the shaft pin (6).
  • the controller 2 stops the cylinders 9 and 10 so that the moving body 5 stops, and the alignment section 7 ( 8 is stopped to be aligned and supported by contacting the edge of the material jig 16a as shown in FIG. 8, and in this state the material of the same shape, shape and size on the material jig 16a as shown in FIG. 16) can be loaded.
  • the cylinders 9 and 10 are stopped by the ON of the second and third sensing units 12 and 13, and according to the shape or shape of the material jig 16a as shown in FIG. ,
  • the ON timing (time) of the three sensing units 12 and 13 is changed, and thus the stop position or alignment position of the cylinders 9 and 10 is determined according to the shape or shape of the material jig 16a. do.
  • ⁇ 1 represents the angles of the first sensing unit 11 and the second sensing unit 12
  • ⁇ 2 represents the angles of the first sensing unit 11 and the third sensing unit 13.
  • the angle of ⁇ 1 and the angle of ⁇ 2 vary depending on the shape of the material jig 16a and the alignment position (supporting position).
  • the alignment parts 7 and 8 can be manually moved forward, backward and stopped.

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  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The present invention relates to a device (1) for automatically aligning and supporting press materials, capable of quickly, simply, accurately and automatically aligning (setting) the press materials regardless of the shape and size of the press materials loaded on a material loading device, comprising: a geared motor (3) rotating forwardly or reversely; a power conversion unit (4) for converting a forward and reverse rotary motion of the geared motor (3) into a forward and backward linear motion; a moving body (5) coupled to the power conversion unit (4) so as to move forward and backward; a pair of alignment units (7, 8) provided at the upper parts of the left and right sides of the moving body (5) by means of a shaft pin (6); cylinders (9, 10) for controlling the alignment units (7, 8) such that the alignment units (7, 8) rotate around the shaft pin (6); a first sensing unit (11) provided at the front end of the moving body (5) so as to control the forward movement of the moving body (5); and second and third sensing units (12, 13) provided at the lower ends of the alignment units (7, 8) so as to control the cylinders (9, 10). The present invention can further comprise: supporting members (37, 38) vertically provided at the upper parts of the alignment units (7, 8); and inclined surfaces (37a, 38a) formed at one side of the upper parts of the supporting members (37, 38). The present invention can further comprise a material separation means using permanent magnets (88, 89) provided at the upper ends of the supporting members (37, 38).

Description

프레스 소재 자동 정열 및 지지장치Automatic sorting and supporting device for press material
본 발명은 프레스 소재 자동 정열 및 지지장치에 관한 것으로, 상세하게는 소재적재장치에 적재되는 프레스 소재의 형상 모양 및 크기에 구애됨이 없이 자동으로 신속 정확하게 정열 및 지지하고, 상부(상단)에 적재되는 프레스 소재는 자력(磁力)작용에 의해 분리되면서 원활한 낱장 공급이 이루어질 수 있도록 한 것이다.The present invention relates to an automatic sorting and supporting device for press materials, and in detail, automatically sorts and supports automatically and accurately, regardless of the shape shape and size of the press material loaded on the material loading device, and loads the upper (top). The press material is to be separated by the magnetic force (磁力) to ensure a smooth sheet supply.
일반적으로, 프레스기 주변(또는 프레스 공정)에는 적재된 프레스 소재(이하 '소재' 라고 함)를 프레스기의 금형으로 낱장씩 연속 공급하는 소재공급장치가 설치되며, 상기 소재공급장치에는 복수의 소재정열수단이 설치되어 적재(적층)되는 소재의 가장자리 부분을 가지런히 정열시켜 지지하게 된다.In general, a material supply device is installed around the press machine (or press process) to continuously supply the loaded press material (hereinafter referred to as 'material') into the mold of the press machine, and the material supply device includes a plurality of material alignment means. The edges of the installed and stacked (laminated) materials are aligned and supported.
종래의 소재정열장치에 설치되는 소재정열수단은 소재의 형상 모양 및 크기에 맞추어 복수의 소재정열수단을 이동시키는 경우 소재정열수단을 고정시키는 볼트/너트를 풀어 정열위치로 이동시킨 다음 다시 고정시키는 구조이므로 소재의 다양한 형상에 능동적으로 대응할 수 없는 문제점이 있었다.The material sorting means installed in the conventional material sorting device has a structure of releasing bolts / nuts to fix the material sorting means to the alignment position and then fixing them again when moving the plurality of material sorting means in accordance with the shape and size of the material. Therefore, there was a problem that can not actively respond to the various shapes of the material.
즉, 소재의 형상 모양 및 크기가 변경되는 경우 소재정열수단 전체를 일일이 이동시킨 다음 체결시키는 방법으로 정열위치를 설정해야 하는 번거로움이 있을 뿐 아니라, 교체에 따른 신속성과 정확성이 떨어져 전체 생산성이 저하되고, 셋팅(설정)도 쉽지 않아 다양한 형상 모양 및 크기의 소재에 대응하여 신속히 정열할 수 없는 문제점이 있으며, 소재의 다양한 형상 모양 및 크기에 맞춰 복수의 정열수단을 일일이 제작한 다음 사용 및 보관해야 하므로 제조비용이 많이 소요되고, 보관 공간을 많이 점유하며, 보관비용 또한 많이 소요되는 문제점이 있었다.In other words, if the shape and size of the material is changed, not only is there a need to set the alignment position by moving the entire material alignment means and then tightening it, but the overall productivity is lowered due to the lack of speed and accuracy due to replacement. There is a problem that it is not easy to set (set), so that it can not be quickly arranged in response to a variety of shapes and sizes of materials, and a plurality of alignment means must be produced and used and stored in accordance with various shapes and sizes of materials. So it takes a lot of manufacturing costs, occupy a lot of storage space, there was a problem that also takes a lot of storage costs.
또한, 2013. 7. 12. 등록공고된 대한민국 등록특허공보 제10-1285592호(발명의 명칭: 프레스 소재 정열장치)의 경우, 소재적재장치에 적재되는 소재의 형상 모양 및 크기에 구애됨이 없이 신속 간편하게 정열(셋팅)시킬 수 있도록 구성하고는 있으나, 소재의 형상 모양 및 크기에 맞추어 정열봉을 수동으로 적절히 이동시킨 다음 복수의 퀵클램프로 일일이 고정시켜 정열 상태를 셋팅하는 구성이므로 구성이 매우 복잡하고, 수동으로 조작하고 있어서 작업성과 정열의 신속성, 생산성 등이 떨어지는 등의 여러 문제점이 있었다(선행기술문헌, 특허문헌 1 참조). In addition, the Republic of Korea Patent Publication No. 10-1285592 (name of the invention: press material sorting device) registered on July 12, 2013, without regard to the shape and size of the material loaded on the material loading device Although it is configured for quick and easy alignment, the configuration is very complicated because the alignment rod is manually moved according to the shape, shape and size of the material, and then fixed by a plurality of quick clamps to set the alignment state. And manual operation, there are various problems such as poor workability, rapidity of alignment, productivity, and the like (see Prior Art Document and Patent Document 1).
선행기술문헌으로는, 대한민국 등록특허공보 제10-1285592호(발명의 명칭: 프레스 소재 정열장치, 2013. 7. 12. 등록공고)와, 대한민국 등록실용신안공보 제20-0294753호(발명의 명칭: 연마장치 운반용기의 소재 정열장치, 2002. 11. 13. 등록공고)와, 대한민국 등록실용공보 제20-0243135호(발명의 명칭: 선재 정열장치, 2001. 11. 30. 등록공고)가 있다.In the prior art document, Korean Patent Publication No. 10-1285592 (Invention name: press material alignment device, July 12, 2013 registered notification) and Republic of Korea Registered Utility Model Publication No. 20-0294753 (name of the invention) : Material sorting device for grinding machine container, registered notification of Nov. 13, 2002) and Korean Utility Model Publication No. 20-0243135 (name of invention: wire sorting device, registered notice of November 30, 2001). .
본 발명은 프레스 소재의 형상 모양 및 크기가 다양하더라도 이에 대응하여 신속 간편하면서 자동으로 정열 및 지지할 수 있는 프레스 소재 자동 정열 및 지지장치를 제공함에 목적이 있다.An object of the present invention is to provide a press material automatic alignment and support device that can be quickly and simply and automatically aligned and supported even if the shape and size of the press material varies.
본 발명의 다른 목적은 정열부 상부에 지지부재를 설치하여 적재되는 소재의 측면이 지지되도록 함에 특징이 있다.Another object of the present invention is characterized in that the side of the material to be loaded by installing a support member on the alignment portion is supported.
본 발명의 또 다른 목적은 정열부 상부에 설치되는 지지부재의 안쪽부분에 경사면을 형성하여 소재가 양호하게 적재될 수 있도록 함에 특징이 있다.Another object of the present invention is characterized in that the inclined surface is formed on the inner portion of the support member installed on the alignment portion to allow the material to be loaded well.
본 발명의 또 다른 목적은 정열부 상부에 설치되는 지지부재 상단에 영구자석에 의한 소재분리수단을 설치하여 상단에 적재되는 소재가 자력(磁力)작용에 의해 자연스럽게 분리되도록 함으로써 적재된 소재가 프레스 금형으로 낱장 공급이 잘 이루어지도록 함에 특징이 있다.Still another object of the present invention is to install a material separation means by a permanent magnet on the upper end of the support member installed on the alignment part so that the material loaded on the top is separated naturally by the magnetic force (press force) action to press the mold It is characterized in that the sheet feeding is well done.
본 발명의 프레스 소재 자동 정열 및 지지장치(1)는, 제어기(2)에 의해 정역 회전하는 기어드 모터(3)와, 기어드 모터(3)의 정역 회전운동을 전후진 직선운동으로 변환하는 동력변환부(4)와, 동력변환부(4)에 결합되어 전후진하는 이동체(5)와, 이동체(5)의 좌우측 상부에 축핀(6)으로 설치되는 한 쌍의 정열부(7)(8)와, 정열부(7)(8)가 축핀(6)을 중심으로 회동하도록 제어하는 실린더(9)(10)와, 이동체(5)의 선단에 설치되어 이동체(5)의 전진을 제어하는 제1 감지부(11)와, 정열부(7)(8) 하단에 설치되어 실린더(9)(10)를 제어하는 제2, 3 감지부(12)(13)가 포함될 수 있다.The press work automatic alignment and support device 1 of the present invention is a power conversion for converting the forward and reverse rotational motion of the geared motor 3 and the geared motor 3 and the forward and reverse linear motion by the controller 2 Part 4, a moving body 5 coupled to the power converter 4, and moving forward and backward, and a pair of alignment parts (7) (8) provided by the shaft pin (6) on the upper left and right sides of the moving body (5) And a cylinder (9) (10) for controlling the alignment parts (7) (8) to rotate about the shaft pin (6), and an agent provided at the tip of the movable body (5) to control the advancement of the movable body (5). The first sensing unit 11 and the second and third sensing units 12 and 13 installed at the bottom of the alignment unit 7 and 8 to control the cylinders 9 and 10 may be included.
상기 동력변환부(4)는, 소정 길이의 볼스크류(20)와, 상기 볼스크류(20)에 체결되는 블럭(21)과, 상기 볼스크류(20)의 양단부에 축설치되는 축브라켓(22)(23)과, 상기 축브라켓(22)(23)을 소재적재장치(70)의 적재대(14) 저면에 고정시키는 복수의 볼트(24)(25)와, 상기 축브라켓(22)으로 돌출된 축부에 끼워져 고정되는 타이밍풀리(26)와, 상기 타이밍풀리(19)와 타이밍풀리(26)를 연결하는 타이밍벨트(27)를 포함할 수 있다.The power converter 4 is a ball screw 20 of a predetermined length, the block 21 is fastened to the ball screw 20, and the shaft bracket 22 is installed on both ends of the ball screw 20. 23, a plurality of bolts 24 and 25 for fixing the shaft brackets 22 and 23 to the bottom surface of the mounting table 14 of the material loading device 70, and the shaft brackets 22. It may include a timing pulley 26 is inserted into the protruding shaft portion and fixed, and a timing belt 27 connecting the timing pulley 19 and the timing pulley 26.
상기 이동체(5)는, 블럭(21) 측면에 고정되는 수직부재(28)와, 상기 수직부재(28)에 고정되는 수평부재(29)와, 상기 수평부재(29)에 고정되는 상부부재(30)와, 상기 상부부재(30)의 선단 상부면에 수직으로 고정되는 축핀(6)과, 상기 축핀(6)에 축 결합되는 정열부(7)(8)를 포함할 수 있다.The movable body 5 includes a vertical member 28 fixed to the side of the block 21, a horizontal member 29 fixed to the vertical member 28, and an upper member fixed to the horizontal member 29 ( 30, a shaft pin 6 fixed perpendicularly to the tip top surface of the upper member 30, and alignment parts 7 and 8 axially coupled to the shaft pin 6.
상기 정열부(7)(8)의 상부에 수직으로 설치되는 수직 지지부재(37)(38)와, 상기 지지부재(37)(38)의 상부 일측에 형성되는 경사면(37a)(38a)를 더 포함할 수 있다. Vertical support members 37 and 38 installed vertically on the alignment parts 7 and 8 and inclined surfaces 37a and 38a formed on one side of the support members 37 and 38, respectively. It may further include.
상기 지지부재(37)(38)의 상단에 설치되는 영구자석(88)(89)에 의한 소재분리수단을 더 포함할 수 있다.It may further include a material separation means by the permanent magnets (88) (89) installed on top of the support members (37) (38).
상기 정열부(7)(8)의 후단에 각각 형성되는 경사면(7a)(8a)을 더 포함할 수 있다.It may further include inclined surfaces (7a) (8a) respectively formed at the rear end of the alignment portion (7) (8).
상기 제2, 3 감지부(12)(13)는, 작동봉(59)(60)이 설치된 블럭(57)(58) 양측에 걸림머리(61)(62)가 구비된 안내봉(63)(64)이 헐겁게 결합되고, 상기 안내봉(63)(64)에는 스프링(65)(66)이 결합되고, 상기 안내봉(63)(64)의 선단에는 판재(67)(67)로 연결되어 작동봉(59)(60)이 탄지되게 할 수 있다.The second and third detectors 12 and 13 may include guide bars 63 provided with locking heads 61 and 62 on both sides of the blocks 57 and 58 on which the operating rods 59 and 60 are installed. (64) is loosely coupled, the guide rods (63) and (64) springs (65) and (66) are coupled, and the ends of the guide rods (63) and (64) are connected by plates (67) (67). To make the operating rods 59 and 60 burnt.
상기 정열부(7)(8)를 수동으로 전진, 후진시키는 수동 조작부(2b)를 포함할 수 있다.It may include a manual operation unit (2b) for manually advancing and retracting the alignment portion (7) (8).
본 발명은 소재적재장치에 적재되는 소재의 형상 모양 및 크기에 구애됨이 없이 신속 정확하게 자동으로 정열(셋팅) 및 지지되므로 정열 작업이 신속 간편할 뿐 아니라 프레스 작업 공정의 전체 생산성이 향상되는 효과가 있다.The present invention is not only limited to the shape and size of the material loaded on the material loading device, but also quickly and accurately aligned (set) and supported, so that the alignment work is not only quick and easy, but also improves the overall productivity of the press work process. have.
종래 소재 정열장치의 경우, 프레스 소재의 형상 모양 및 크기가 변경되는 경우 새로운 장공(설치구멍)을 가공해서 소재정열부를 설치해야 하므로 많은 시간이 소요되고 작업성과 생산성이 떨어지며 많은 부품들을 구비하고 있어야 하는 등의 여러 문제점이 있었으나, 본 발명은 프레스 소재의 형상 모양 및 크기가 다양하게 변경되더라도 정열봉을 쉽고 신속하게 정열위치로 이동시켜 고정시킬 수 있으며, 또한 프레스 소재에 형상 모양 및 크기에 구분없이 모두 쉽게 적용할 수 있는 범용성이 있는 효과가 있다.In the case of the conventional material sorting device, when the shape and size of the press material is changed, new material holes (installation holes) must be processed to install the material sorting part, which requires a lot of time, workability and productivity, and many parts must be provided. Although there are various problems such as the present invention, even if the shape and size of the press material are variously changed, the alignment bar can be easily and quickly moved to the alignment position and fixed. There is a general purpose effect that can be easily applied.
본 발명은 정열부 상부에 수직으로 설치되는 지지부재에 의해 적재되는 소재의 측면이 지지될 뿐 아니라, 상기 지지부재의 안쪽부분에 형성된 경사면에 의해 소재가 양호하게 적재되는 효과가 있다.The present invention not only supports the side surface of the material loaded by the support member vertically installed on the alignment portion, there is an effect that the material is well loaded by the inclined surface formed on the inner portion of the support member.
본 발명은 정열부 상단에 설치되는 자석(磁石)의 자력(磁力)작용에 의해 상단에 적재되는 소재가 자연스럽게 분리되므로 프레스 금형으로 낱장 공급이 원활히 이루어지는 효과가 있다.According to the present invention, the material loaded on the upper end is naturally separated by the magnetic force action of the magnet installed at the upper end of the alignment part, so that sheet feeding is smoothly supplied to the press die.
본 발명은 프레스 가공물 생산현장에서 생산설비의 변경이나 이설이 간단하고, 설치환경에 따른 변형이 가능하고, 재사용 가능한 모듈화된 구조로 설계되어 있어서 생산성 향상, 인건비 절감, 설비투자, 비용절감 등 많은 장점과 사용의 편리함으로 인하여 프레스 산업 관련 가공 생산공정에서 저비용으로 널리 사용될 수 있는 등의 효과가 있는 매우 유용한 발명이다.The present invention is easy to change or relocate the production equipment at the production site of the press workpiece, and can be modified according to the installation environment, and designed with a reusable modular structure, which has many advantages such as productivity improvement, labor cost reduction, equipment investment, and cost reduction. Due to its ease of use and use, it is a very useful invention that can be widely used at low cost in the processing industry related manufacturing process.
도 1 : 본 발명 일 예로 도시한 사시도.1 is a perspective view showing an example of the present invention.
도 2 : 본 발명 일 예로 도시한 사시도.2 is a perspective view showing an example of the present invention.
도 3 : 본 발명 일 예로 도시한 분해 사시도.3 is an exploded perspective view showing an example of the present invention.
도 4 : 본 발명 일 예로 도시한 설치 상태 측면도로, 소재적재장치의 적재대에 설치되어 후진된 상태.4 is a side view showing the installation state of the present invention as an example, installed in the loading table of the material loading apparatus is reversed.
도 5 : 본 발명 일 예로 도시한 설치 상태 측면도로, 소재적재장치의 적재대에 설치되어 전진된 상태.5 is a side view showing the installation state of the present invention, the state is installed on the loading table of the material loading apparatus is advanced.
도 6 : 본 발명 일 예로 도시한 소재적재장치에 설치하여 사용하는 상태도.6 is a state diagram installed and used in the material loading apparatus shown as an example of the present invention.
도 7 : 본 발명 일 예로 도시한 사용 상태 평면도로, 소재를 정열하기 전 상태도. 7 is a plan view showing a state of use of an embodiment of the present invention, and a state diagram before aligning materials.
도 8 : 본 발명 일 예로 도시한 사용 상태 평면도로, 소재를 정열한 상태도. 8 is a plan view showing the state of use of a state of use in accordance with an embodiment of the present invention.
도 9 : 본 발명에서 제1, 2, 3 감지부가 전진하기 전의 평면도 9 is a plan view before the first, second, third sensing unit advances in the present invention
도 10 : 본 발명에서 제1 감지부가 전진에 의해 소재의 측면에 가압되면서 소재를 감지하여 정지한 상태의 평면도. 10 is a plan view of a state in which the first sensing unit senses the material and stops while being pressed to the side of the material by the advancement in the present invention.
도 11 : 본 발명에서 제2, 3 감지부가 전진에 의해 소재의 측면에 가압되면서 소재를 각각 감지하여 정지한 상태의 평면도. 11 is a plan view of a state in which the second and third detectors are respectively pressed to the side of the material by moving forward to detect and stop the material.
도 12 : 본 발명에서 소재적재장치의 적재대에 설치한 상태 사시도.12 is a perspective view of a state installed on the mounting table of the material loading apparatus in the present invention.
도 13 : 본 발명에서 도 12에서 정열부가 전진한 상태의 사시도.FIG. 13: is a perspective view of the alignment part advanced in FIG. 12 in this invention. FIG.
도 14 : 본 발명에서 소재적재장치의 적재대에 설치한 상태의 평면도.14 is a plan view of the state installed on the mounting table of the material loading apparatus in the present invention.
도 15 : 본 발명 도 14에서 정열부가 소재 방향으로 전지하고 있는 상태의 평면도.Fig. 15 is a plan view of a state in which the alignment section is in a battery direction in Fig. 14.
도 16 : 본 발명 일 예로 도시한 제어기의 회로 블럭도.16 is a circuit block diagram of a controller shown as an example of the present invention.
<부호의 설명><Description of the code>
(1)--프레스 소재 정열 및 지지장치 (2)--제어기(1)-press material sorting and supporting device (2)-controller
(3)--기어드 모터 (4)--동력변환부(3)-geared motor (4)-power converter
(5)--이동체 (6)--축핀(5)-moving body (6)-shaft pin
(7)(8)--정열부 (7a)(8a)--정열부의 경사면(7) (8)-alignment part (7a) (8a)-slope of alignment part
(9)(10)--실린더 (11)--제1 감지부(9) (10)-cylinder (11)-first detector
(12)--제2 감지부 (13)--제3 감지부(12)-second detector (13)-third detector
(14)--적재대 (15)--안내공(14)-Loading Table (15)-Guide
(16)--소재(프레스 소재) (16a)--소재 지그(16)-Material (press material) (16a)-Material jig
(18)(24)(25)(36)(39)(40)(54)(55)--볼트 (19)(26)--타이밍풀리(18) (24) (25) (36) (39) (40) (54) (55)-Bolts (19) (26)-Timing Pulleys
(20)--볼스크류 (21)--블럭(20)-Ballscrew (21)-Block
(22)(23)--축브라켓 (27)--타이밍벨트(22) (23)-Axis Bracket (27)-Timing Belt
(28)--수직부재 (29)--수평부재(28)-vertical member (29)-horizontal member
(30)--상부부재 (31)(32)--단턱부(30)-Upper member (31) (32)-Step
(33)(34)--축공 (35)(46)(47)--너트(33) (34)-Soccer (35) (46) (47)-Nut
(37)(38)--지지부재 (37a)(38a)--경사면(37) (38)-support member (37a) (38a)-inclined surface
(41)--수평부재 (42)(43)--수직봉(41)-horizontal member (42) (43)-vertical bar
(44)(45)--축부재 (48)(49)(57)(58)--블럭(44) (45)-Shaft Member (48) (49) (57) (58)-Block
(50)(51)--고정체 (52)(53)--축핀(50) (51)-fixation body (52) (53)-shaft pin
(56)(59)(60)--작동봉 (61)(62)--걸림머리(56) (59) (60)-Operating Rod (61) (62)-Grip Head
(63)(64)--안내봉 (65)(66)--스프링(63) (64)-Guide (65) (66)-Spring
(67)(68)--판재 (70)--소재적재장치(67) (68)-Plate (70)-Material Loading Device
(85)--적재판 (81)--엘리베이터(85)-Loading Board (81)-Elevator
(80)--감속모터 (88)(89)--영구자석(80)-Reduction Motor (88) (89)-Permanent Magnet
이하, 본 발명의 바람직한 실시 예들을 첨부한 도면에 따라 상세히 설명하고자 한다. 본 발명의 실시 예들을 설명함에 있어 도면들 중 동일한 구성 요소들은 가능한 한 동일 부호로 기재하고, 관련된 공지구성이나 기능에 대한 구체적인 설명은 본 발명의 요지가 모호해지지 않도록 생략하며, 또한, 첨부된 도면에 표현된 사항들은 본 발명의 실시 예들을 쉽게 설명하기 위해 도식화된 도면으로 실제로 구현되는 형태와 상이할 수 있다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the embodiments of the present invention, the same components are denoted by the same reference numerals as much as possible, and detailed descriptions of related well-known structures and functions will be omitted so as not to obscure the subject matter of the present invention. The matters expressed in the following may be different from the form actually embodied in the schematic diagram for easily explaining the embodiments of the present invention.
도 1, 2는 본 발명 일 예로 도시한 프레스 소재 정열 및 지지장치(1)의 사시도이고, 도 3은 분해 사시도로, 도 6과 같이 소재적재장치(70)의 적재대(14) 부분에 복수 개로 설치되어 사용되며, 적재대(14)에 형성되는 안내공(15)을 따라 전진(도 2의 B방향)하면서 형상 모양이 변경되는 적재 대상 소재(16)를 자동으로 신속 간편하게 정열 및 지지하게 된다. 상기 도 1은 소재적재장치(70)의 적재대(14)에 설치되는 초기 상태의 사시도이고, 도 2는 실린더(9)(10)에 의해 제2, 3, 감지부(12)(13)가 전진하여 제1, 2, 3, 감지부(11)(12)(13)가 일직선상에 위치하는 상태의 사시도이다.1 and 2 is a perspective view of the press material alignment and support device 1 shown as an example of the present invention, Figure 3 is an exploded perspective view, as shown in Figure 6 a plurality of loading table 14 of the material loading device 70 It is installed and used as a dog, it is arranged along the guide hole 15 formed on the mounting table 14 (b direction in Fig. 2) while automatically changing the shape and shape of the loading target material 16 automatically and quickly to easily arrange and support do. 1 is a perspective view of an initial state that is installed in the mounting table 14 of the material loading device 70, Figure 2 is a second, third, detection unit 12, 13 by the cylinder (9) 10 3 is a perspective view of a state in which the first, second, third, and sensing units 11, 12 and 13 are positioned in a straight line.
본 발명 프레스 소재 정열 및 지지장치(1)는, 제어기(2)에 의해 정역 회전하는 기어드 모터(3)와, 기어드 모터(3)의 정역 회전운동을 전후진 직선운동으로 변환하는 동력변환부(4)와, 동력변환부(4)에 결합되어 전후진하는 이동체(5)와, 이동체(5)의 좌우측 상부에 축핀(6)으로 회동할 수 있도록 설치되는 한 쌍의 정열부(7)(8)와, 정열부(7)(8)가 축핀(6)을 중심으로 회동하도록 제어하는 실린더(9)(10)와, 이동체(5)의 선단에 설치되어 이동체(5)의 전진을 제어하는 제1 감지부(11)와, 정열부(7)(8) 하단에 설치되어 실린더(9)(10)를 제어하는 제2, 3 감지부(12)(13)를 포함하여 구성된다.The press work alignment and support device 1 of the present invention includes a geared motor 3 that is rotated forward and backward by the controller 2 and a power converter that converts the forward and reverse rotational motion of the geared motor 3 into a forward and backward linear motion ( 4), a movable body 5 coupled to the power converter 4 and moving forward and backward, and a pair of alignment parts 7 installed on the upper left and right sides of the movable body 5 so as to be rotated by the shaft pin 6. 8), the cylinders 9 and 10 for controlling the alignment parts 7 and 8 to rotate about the shaft pin 6, and the front end of the movable body 5 to control the advancement of the movable body 5; The first sensing unit 11 and the second and third sensing units 12 and 13 installed at the lower end of the alignment unit 7 and 8 to control the cylinders 9 and 10 are configured.
상기 기어드 모터(3)가 고정된 브라켓(17)은 소재적재장치(70)의 적재대(14) 저면에 복수의 볼트(18)로 체결되며, 기어드 모터(3)의 회전축에는 타이밍풀리(19)가 끼워져 고정된다.The bracket 17 to which the geared motor 3 is fixed is fastened to the bottom surface of the loading table 14 of the material loading device 70 by a plurality of bolts 18, and a timing pulley 19 to the rotation shaft of the geared motor 3. ) Is fitted and fixed.
상기 동력변환부(4)는, 소정 길이의 볼스크류(20)와, 볼스크류(20)에 체결되는 블럭(21)과, 볼스크류(20)의 양단부에 축설치되는 축브라켓(22)(23)과, 축브라켓(22)(23)을 소재적재장치(70)의 적재대(14) 저면에 고정시키는 복수의 볼트(24)(25)와, 일측 축브라켓(22)으로 돌출된 축부에 끼워져 고정되는 타이밍풀리(26)와, 타이밍풀리(19)와 상기 타이밍풀리(26)를 연결하는 타이밍벨트(27)로 구성되어 기어드 모터(3)에 의해 볼스크류(20)가 회전하면 이에 체결된 블럭(21)이 전후진하게 된다.The power converter 4 is a ball screw 20 of a predetermined length, the block 21 is fastened to the ball screw 20, and the shaft bracket 22 which is provided at both ends of the ball screw 20 ( 23, a plurality of bolts 24 and 25 for fixing the shaft brackets 22 and 23 to the bottom surface of the mounting table 14 of the material loading device 70, and the shaft portion protruding from the one shaft bracket 22. And a timing belt 27 connecting the timing pulley 19 and the timing pulley 26 so that the ball screw 20 is rotated by the geared motor 3. The fastened block 21 is advanced back and forth.
상기 블럭(21)의 측면에는 수직부재(28)와 수평부재(29) 및 상부부재(30)로 구성되는 이동체(5)가 설치되고, 상부부재(30) 선단 상부면에는 축핀(6)이 수직으로 고정되고, 상기 축핀(6)에는 정열부(7)(8)의 단턱부(31)(32)에 형성된 축공(33)(34)이 각각 결합된 다음 이탈방지용 너트(35)와 볼트(36)로 체결되어 정열부(7)(8)가 축핀(6)의 중심으로 회동(회전)이 허용되고 분리는 방지된다.A movable body 5 composed of a vertical member 28, a horizontal member 29, and an upper member 30 is installed on the side of the block 21, and a shaft pin 6 is provided on an upper end of the upper member 30. It is fixed vertically, the shaft hole (33) 34 formed in the stepped portion (31) 32 of the alignment portion (7) (8) is coupled to the shaft pin (6), respectively, and then the nut (35) and the bolt for departure prevention And fastened to the center of the shaft pin 6, and the separation is prevented.
상기 일측 정열부(7)의 단턱부(31)는 상부에 형성되고, 타측 정열부(8)의 단턱부(32)는 하부에 형성되어 결합하면 상하로 돌출되지 않는 맞춤형 결합구조이다.The stepped portion 31 of the one side alignment portion 7 is formed at the top, the stepped portion 32 of the other alignment portion 8 is formed at the bottom is a custom coupling structure that does not protrude up and down.
상기 정열부(7)(8)의 상부에 수직으로 설치되는 수직 지지부재(37)(38)와, 상기 지지부재(37)(38)의 상부 일측, 이를테면 소재(16)를 보는 방향(안쪽 방향)에 형성되는 경사면(37a)(38a)를 더 포함할 수 있다. Vertical support members 37 and 38 installed vertically on top of the alignment parts 7 and 8, and the upper one side of the support members 37 and 38, for example, the direction in which the material 16 is viewed (inside) Direction) may further include inclined surfaces 37a and 38a.
상기 지지부재(37)(38)는 정열부(7)(8) 상부에 수직으로 접하거나 결합된 다음 복수의 볼트(39)(40)에 의해 고정되며, 상기 지지부재(37)(38)의 상부 일측에 형성되는 경사면(37a)(38a)에 의해 소재(16)를 지지부재(37)(38)의 상부로 투입시켜 적재할 때 소재(16)의 원활한 투입과 적재가 달성된다.The support members 37 and 38 are in contact with or vertically aligned above the alignment parts 7 and 8, and then fixed by a plurality of bolts 39 and 40, and the support members 37 and 38. Smooth loading and loading of the raw material 16 is achieved when the raw material 16 is loaded and loaded into the upper portion of the support members 37 and 38 by the inclined surfaces 37a and 38a formed on one side of the upper side.
상기 지지부재(37)(38)의 상단에는 영구자석(88)(89)에 의한 소재분리수단이 설치되어 상단에 적재되는 소재가 자력(磁力)작용에 의해 자연스럽게 분리되며, 따라서 상부(상단)에 적재된 소재를 프레스 금형으로 공급할 때, 원활한 낱장 공급이 이루어진다.Material separation means by permanent magnets 88 and 89 are installed at the upper ends of the support members 37 and 38 so that the material loaded on the upper ends is naturally separated by a magnetic force action, and thus the upper part (the upper part). When supplying the material loaded in the press mold, smooth sheet feeding is achieved.
상기 영구자석(88)(89)은 지지부재(37)(38) 마다 적어도 1개 이상의 영구자석이 배치되며, 상기 영구자석(88)(89)의 자력(磁力)작용에 의해 철재로 된 소재(16)의 전체, 또는 가장자리 부분이 집중적으로 들어 올려지면서 소재(16)가 분리되므로 프레스 금형으로 낱장 공급(이송)할 수 있게 되며, 이는 타 산업분야에서 적용되고 있는 기술이므로 자세한 원리나 설명은 생략한다.The permanent magnets 88 and 89 are formed of at least one permanent magnet for each of the support members 37 and 38, and are made of steel by magnetic force of the permanent magnets 88 and 89. Since the material 16 is separated while the whole or the edge portion of the 16 is intensively lifted, the sheet 16 can be supplied (transferred) to the press mold, which is a technology applied in other industries, so detailed principles and explanations Omit.
본 발명에서 도 1, 도 7 같이 정열부(7)(8)가 축핀(6)을 중심으로 직각(90°)으로 접어질 수 있도록 정열부(7)(8)의 후단(후단부)에 경사면(7a)(8a)이 각각 형성되어 경사면(7a)(8a)이 평행하게 된다.In the present invention, as shown in FIGS. 1 and 7, the alignment parts 7 and 8 are arranged at the rear end (rear end) of the alignment parts 7 and 8 so that they can be folded at right angles (90 °) with respect to the shaft pins 6. Inclined surfaces 7a and 8a are formed respectively so that inclined surfaces 7a and 8a are parallel.
상기 정열부(7)(8)에 고정되는 지지부재(37)(38)는 도 1 ~ 도 5와 같이 사각형으로 구성되는 경우, 경사면(7a)(8a)이 노출되도록 설치하여, 정열부(7)(8)를 직각(90°)으로 접을 때 경사면(7a)(8a)이 평행할 수 있도록 구성하고, 도 12 ~ 도 15와 같이 정열부(7)(8)에 고정되는 지지부재(37)(38)가 정열부(7)(8)와 같은 형상 모양으로 설치되는 경우 지지부재(37)(38) 또한 경사면(7a)(8a)과 같은 구조의 경사면(도시안됨)을 형성함으로써 정열부(7)(8)와 지지부재(37)(38)가 축핀(6)을 중심으로 직각(90°)으로 접어질 수 있게 된다.When the support members 37 and 38 fixed to the alignment parts 7 and 8 are configured as quadrangular shapes as shown in FIGS. 1 to 5, the support members 37 and 38 are installed so that the inclined surfaces 7a and 8a are exposed to each other. 7) The support member fixed to the alignment parts 7 and 8 is configured so that the inclined surfaces 7a and 8a can be parallel when the 8 is folded at a right angle (90 °). When the 37 and 38 are installed in the same shape as the alignment parts 7 and 8, the support members 37 and 38 also form inclined surfaces (not shown) having the same structure as the inclined surfaces 7a and 8a. The alignment parts 7 and 8 and the support members 37 and 38 can be folded at right angles (90 °) about the shaft pins 6.
상기 이동체(5)의 수직부재(28)는 소재적재장치(70)의 적재대(14)에 형성되는 안내공(15)에 결합되어 전후진 운동할 수 있도록 구성된다. 상기 안내공(15)은 작재대(14)의 가장자리 부분에서 중앙으로 향하여 형성되는 소정 폭의 장공이며, 도 6과 같이 엘리베이터(81) 상부의 적재판(85) 상부면에 고정되는 소재 지그(16a)와, 상기 소재 지그(16a)와 같은 형상 모양으로 그 상부에 적재되는 소재(16)의 가장자리 부분을 정열 및 지지하게 된다.The vertical member 28 of the movable body 5 is coupled to the guide hole 15 formed in the loading table 14 of the material loading device 70 is configured to move forward and backward. The guide hole 15 is a long hole of a predetermined width that is formed toward the center from the edge portion of the mounting table 14, the material jig fixed to the upper surface of the mounting plate 85 of the upper part of the elevator 81 as shown in FIG. 16a) and the edge portion of the material 16 to be loaded thereon in the same shape as the material jig 16a.
상기 수평부재(29)의 후단에는 수평부재(41)가 고정되고, 수평부재(41)의 양측에 수직봉(42)(43)이 고정되고, 수직봉(42)(43)의 상부에는 실린더(9)(10)의 후단이 축부재(44)(45)와 너트(46)(47)로 축 설치된다.The rear end of the horizontal member 29 is fixed to the horizontal member 41, the vertical rods 42, 43 are fixed to both sides of the horizontal member 41, the cylinder on the top of the vertical rods 42, 43 (9) The rear end of the shaft is shaft-mounted by the shaft members (44) (45) and the nuts (46) (47).
상기 실린더(9)(10)의 로드 단부에는 블럭(48)(49)이 고정되고, 블럭(48)(49) 상부면에는 고정체(50)(51)가 축핀(52)(53)으로 각각 설치되고, 상기 고정체(50)(51)는 정열부(7)(8)의 후면에 볼트(54)(55)로 고정된다. Blocks 48 and 49 are fixed to rod ends of the cylinders 9 and 10, and fixtures 50 and 51 are fixed to shaft pins 52 and 53 on the upper surfaces of the blocks 48 and 49. The fixing bodies 50 and 51 are respectively installed and fixed to the rear surfaces of the alignment parts 7 and 8 by bolts 54 and 55.
상기 수평부재(29)의 선단에는 제1 감지부(11)가 설치되고, 제1 감지부(11)의 선단에는 작동봉(56)이 선단으로 돌출되게 설치되며, 정열부(7)(8) 하부에 각각 고정되는 블럭(57)(58)에는 제2, 3 감지부(12)(13)가 각각 설치되고, 제2, 3 감지부(12)(13)의 작동봉(59)(60)은 블럭(57)(58)에 형성된 통공을 헐겁게 지나 블럭(57)(58) 전면으로 각각 돌출 설치된다.A first sensing unit 11 is installed at the front end of the horizontal member 29, and an operating rod 56 is installed at the front end of the first sensing unit 11 so as to protrude toward the front end. The second and third sensing units 12 and 13 are respectively installed in the blocks 57 and 58 respectively fixed to the lower portions, and the operating rods 59 and the second and third sensing units 12 and 13 are respectively installed. 60 loosely passes through the through holes formed in the blocks 57 and 58, and protrudes toward the front of the blocks 57 and 58, respectively.
상기 제2, 3 감지부(12)(13)의 작동봉(59)(60)이 설치된 블럭(57)(58) 양측에는 걸림머리(61)(62)가 구비된 안내봉(63)(64)이 헐겁게 결합되고, 안내봉(63)(64)에는 스프링(65)(66)이 결합되고, 안내봉(63)(64)의 선단에는 판재(67)(67)로 연결되어 작동봉(59)(60)이 탄지되게 함으로써 소재(16)가 경사지더라도 제2, 3 감지부(12)(13)의 양호한 감지가 달성된다. 물론 제1 감지부(11) 또한 상기와 같은 구성으로 탄지되게 구성할 수 있다.Guide bars 63 provided with engaging heads 61 and 62 on both sides of the blocks 57 and 58 on which the operating rods 59 and 60 of the second and third sensing units 12 and 13 are installed. 64 is loosely coupled, the springs 65, 66 are coupled to the guide rods 63 and 64, and the operating rods are connected to the ends of the guide rods 63 and 64 by plates 67 and 67. By allowing the 59 and 60 to be hardened, even if the material 16 is inclined, good detection of the second and third sensing units 12 and 13 is achieved. Of course, the first sensing unit 11 may also be configured to be hardened in the above configuration.
도 6, 도 7, 도 8은 본 발명 일 예로 도시한 사용 상태도로, 소재적재장치(70)에 적재되는 소재(16)의 형상 모양을 감안하여 복수의 프레스 소재 자동 정열 및 지지장치(1)를 적재대(14)에 수직으로 세워 적절히 배치하되 경사면(37a)(38a)이 형성된 지지부재(37)(38)의 전면부가 적재대(14)의 중앙, 또는 적재판(85)을 향하도록 설치되어 소재 지그(16a) 및 그 위에 복수층으로 적재되는 소재(16)의 가장자리 부분을 정열 및 지지할 수 있게 구성된다.6, 7, and 8 are diagrams illustrating a state of use according to an embodiment of the present invention. In view of the shape of the material 16 loaded on the material loading device 70, a plurality of press material automatic alignment and support devices 1 are provided. Vertically placed on the mounting table 14 so that the front portions of the supporting members 37 and 38 having the inclined surfaces 37a and 38a face the center of the mounting table 14 or the mounting plate 85. It is provided so that it can arrange and support the raw material jig 16a and the edge part of the raw material 16 loaded in multiple layers on it.
즉, 본 발명 프레스 소재 정열 및 지지장치(1)를 구성하는 기어드 모터(3)와, 동력변환부(4)는 적재대(14)의 저부면에 위치하도록 복수의 볼트로 체결시켜 고정하고, 이동체(5)의 수직부재(28)가 적재대(14)의 가장자리 부분에서 중앙으로 향하여 형성되는 복수의 안내공(15)에 각각 결합되어 전후진 안내되도록 하고, 수직부재(28) 상부에 설치되는 구성요소들은 적재대(14) 상부에 각각 위치하도록 설치된다.That is, the geared motor 3 and the power converter 4 constituting the press material alignment and support device 1 of the present invention are fastened and fastened with a plurality of bolts so as to be located at the bottom surface of the mounting table 14, The vertical member 28 of the movable body 5 is coupled to the plurality of guide holes 15 formed toward the center from the edge of the mounting table 14 so as to be guided forward and backward, and installed above the vertical member 28. The components to be installed are respectively installed on the mounting table 14 above.
도 6에 예시된 소재적재장치(70)는, 높낮이 조절수단이 구비된 복수의 지지대(71) 위에 설치되는 하부판(72)과, 하부판(72) 상부면에 평행 설치되는 좌우 한쌍의 레일(74)과, 상기 레일(74) 상부면에 구름 운동할 수 있게 설치되는 휠(75)과, 휠(75)이 축 설치되는 상부판(73)과, 상부판(73)의 양측에 고정되는 좌우 수직부재(79)와, 수직부재(79)의 상부면에 설치되는 적재대(14)와, 상부판(73)에 설치되는 제어기 및 감속모터(80)와, 상부판(73)과 적재대(14)의 가운데 부분에 각각 형성되는 통공(78)(84)과, 상부판(73)에 설치되는 엘리베이터(81)와, 감속모터(80)에 의해 엘리베이터(81) 상부로 출몰하면서 통공(84)을 지나 승강하는 승강봉(83)과, 승강봉(83) 상부에 설치되고 최하부의 소재 지그(16a)가 고정되는 적재판(85)과, 최상부의 소재(16)를 감지하는 근접센서(87)와, 근접센서(87)를 지지하는 지지봉(86)으로 구성된다.The material loading apparatus 70 illustrated in FIG. 6 includes a lower plate 72 installed on a plurality of supports 71 provided with height adjusting means, and a pair of left and right rails 74 installed parallel to the upper surface of the lower plate 72. ), A wheel 75 installed on the upper surface of the rail 74 in a rolling motion, an upper plate 73 on which the wheel 75 is axially mounted, and left and right sides fixed to both sides of the upper plate 73. Vertical member 79, a mounting table 14 installed on the upper surface of the vertical member 79, the controller and the reduction motor 80 provided on the upper plate 73, the upper plate 73 and the mounting table Through holes 78 and 84 respectively formed in the center portion of the 14, the elevator 81 provided in the upper plate 73, and the speed reduction motor 80 while exiting the elevator 81, the through hole ( 84, a lifting bar 83 for lifting up and down, a loading plate 85 mounted on the lifting bar 83, and having a bottom material jig 16a fixed thereto, and a proximity sensor for sensing the top material 16. 87, proximity sensor (8) 7) is composed of a support rod (86) for supporting.
상기 적재대(14)와 상부판(73)과 감속모터(80) 및 엘리베이터(81)는 에어실린더(76)의 로드가 출몰하면서 구름 운동하게 되는 휠(75)에 의해 전진 및 후진하게되며, 소재(16)를 소재 지그(16a) 상부면 전후에 각각 적재시켜 적재된 일측 소재가 소모되면 타측에 적재된 소재를 이동시켜 프레스 금형으로 지속 공급할 수 있어서 프레스 작업이 중단없이 진행될 수 있다.The loading table 14, the upper plate 73, the reduction motor 80, and the elevator 81 are moved forward and backward by the wheel 75 which rolls as the rod of the air cylinder 76 emerges, When the material 16 is loaded before and after the upper surface of the material jig 16a, respectively, and one side of the loaded material is consumed, the material loaded on the other side can be moved and continuously supplied to the press mold, so that the press work can be continued without interruption.
도 16은 본 발명 일 예로 도시한 제어기(2)의 회로 블럭도로, 마이컴, 중앙처리장치 등으로 구성되고 메모리와 주변 장치들이 구비되는 제어부(2a)의 입력에 자동 및 수동 모드(Mode)선택, 소재(16)의 크기와 무게, 종류, 특성, 정열부의 이동속도 등의 각종 데이터를 입력 및 설정할 수 있는 키패드와 제어기(2) 이상시 초기화(Reset)시키는 리셋부 등으로 구성되는 설정부(S)와, 정열부(7)(8)의 전진에 의해 가장 먼저 소재 지그(16a)를 감지하는 제1 감지부(11)와, 제1 감지부(11)가 소재 지그(16a)를 감지하여 정지하면 실린더(9)(10)에 의해 전진하면서 소재 지그(16a)를 감지하는 제2, 3 감지부(12)(13)와, 정열부(7)(8)를 수동으로 전진(도 2의 B방향) 및 후진(도 2의 C방향)시킬 수 있도록 전진 버튼과 후진버튼 및 정지버튼으로 구성되는 수동 조작부(2b)가 각각 접속되고, 상기 제어부(2a)의 출력에는 각종 동작상태ㆍ동작모드ㆍ설정값ㆍ현재값ㆍ동작상태 등이 표시되는 표시부(D)와, 정열부(7)(8)를 전후진 시키는 기어드 모터(3)와, 제2, 3 감지부(12)(13)를 전후진시키는 실린더(9)(10)가 각각 접속된다. FIG. 16 is a circuit block diagram of a controller 2 according to an exemplary embodiment of the present invention. The automatic and manual mode selection is performed at an input of a controller 2a, which is composed of a microcomputer, a central processing unit, and the like, and includes a memory and peripheral devices. Setting unit (S) consisting of a keypad for inputting and setting various data such as the size and weight, type, characteristics of the material 16, the moving speed of the alignment unit, and a reset unit for resetting in case of abnormality of the controller 2 (S) And the first sensing unit 11 for first sensing the material jig 16a by the advancement of the alignment units 7 and 8, and the first sensing unit 11 detects the material jig 16a. When stopped, the second and third detectors 12 and 13 and the alignment units 7 and 8 which manually detect the material jig 16a while moving forward by the cylinders 9 and 10 are manually moved (FIG. 2). Direction B) and backward (C direction of FIG. 2), the manual operation unit (2b) consisting of a forward button, a reverse button and a stop button is connected, respectively, The output of the fisherman 2a includes a display unit D for displaying various operation states, operation modes, set values, present values, operating states, and the like, and a geared motor 3 for advancing and rearranging the alignment units 7 and 8; And cylinders 9 and 10 for advancing the second and third sensing units 12 and 13 back and forth, respectively.
상기 표시부(D)는 전원공급 상태를 표시하는 전원표시등과, 각종 센서류 및 엑츄에이터 등이 동작중 임을 표시하는 동작표시등과, 각종 이상 상태를 알리는 경보등과 각종 데이터 표시부분을 포함하며, 액정디스플레이(LCD), 세븐 세그먼트, 발광다이오드 등으로 복합 구성되며, 물론 상황여건에 따라 터치스크린으로 표시부를 구성하여 사용의 편의를 도모할 수도 있다.The display unit (D) includes a power indicator for indicating a power supply state, an operation indicator for indicating that various sensors, actuators, etc. are in operation, an alarm lamp for indicating various abnormal conditions, and various data display portions, and a liquid crystal display (LCD). ), Seven segments, light emitting diodes, and the like, and of course, the display unit may be configured with a touch screen according to circumstances.
한편, 소재적재장치(70)의 적재대(14)에 복수의 프레스 소재 자동 정열 및 지지장치(1)가 소정 간격으로 설치된 상태에서, 소재적재장치(70)의 적재판(85)에 적재 대상 소재와 같은 형상 모양의 소재 지그(16a)를 체결하는 등의 방법으로 고정시킨 다음 정열 및 지지하게 된다.On the other hand, in a state where a plurality of press material automatic alignment and support devices 1 are installed at predetermined intervals on the mounting table 14 of the material loading device 70, the loading targets on the loading plate 85 of the material loading device 70 It is fixed by a method such as fastening the material jig (16a) of the shape of the same shape as the material and then aligned and supported.
도 7과 같이 소재적재장치(70)의 적재판(85) 상부면에 소재 지그(16a)가 고정되면, 제어기(2)를 이용하여 프레스 소재 자동 정열 및 지지장치(1)를 동작시키면 기어드 모터(3)와 동력변환부(4)의 회전(도 2의 A방향)에 의해 이동체(5)가 안내공(15)을 따라 도 2의 B방향으로 전진하면서 도 9와 같이 최선단에 위치하는 제1 감지부(11)의 작동봉(56)이 소재 지그(16a)의 돌출면(161)에 의해 가압되면 제1 감지부(11)가 온(ON) 되고, 제1 감지부(11)가 온(ON) 되면 제어기(2)는 기어드 모터(3)를 정지시켜 이동체(5)가 정지하고, 상기 제1 감지부(11)가 온(ON) 되면 제어기(2)에 의해 실린더(9)(10)가 동작하여 정열부(7)(8)가 축핀(6)을 중심으로 도 11과 같이 회동하면서 전진하게 된다.When the material jig 16a is fixed to the upper surface of the loading plate 85 of the material loading device 70 as shown in FIG. 7, when the press material automatic alignment and support device 1 is operated using the controller 2, the geared motor The moving body 5 moves along the guide hole 15 along the guide hole 15 in the direction B of FIG. 2 by the rotation of the power converter 4 and the power converter 4, and is located at the top as shown in FIG. When the operating rod 56 of the first sensing unit 11 is pressed by the protruding surface 161 of the material jig 16a, the first sensing unit 11 is turned on and the first sensing unit 11 is turned on. When it is ON, the controller 2 stops the geared motor 3 to stop the moving body 5, and when the first sensing unit 11 is ON, the cylinder 2 is opened by the controller 2. (10) is operated so that the alignment portion (7) (8) is advanced while rotating as shown in Figure 11 around the shaft pin (6).
상기에서 이동체(5)를 후진시키는 경우 기어드 모터(3)와 동력변환부(4)의 역회전(도 2의 A 반대방향)에 의해 이동체(5)가 안내공(15)을 따라 도 2의 C방향으로 이동하게 된다.In the above case, when the moving body 5 is reversed, the moving body 5 is moved along the guide hole 15 by the reverse rotation of the geared motor 3 and the power converter 4 (the opposite of A in FIG. 2). It moves in the C direction.
제1 감지부(11)의 작동봉(56)이 소재 지그(16a)의 측면에 의해 가압되면 제1 감지부(11)가 온(ON) 되고, 제1 감지부(11)가 온(ON) 되면 제어기(2)는 기어드 모터(3)를 정지시켜 이동체(5)가 정지하고, 상기 제1 감지부(11)가 온(ON) 되면 제어기(2)에 의해 실린더(9)(10)가 동작하여 정열부(7)(8)가 축핀(6)을 중심으로 도 11과 같이 회동하면서 전진하게 된다.When the operating rod 56 of the first sensing unit 11 is pressed by the side of the material jig 16a, the first sensing unit 11 is turned on, and the first sensing unit 11 is turned on. When the controller 2 stops the geared motor 3, the moving body 5 stops. When the first sensing unit 11 is turned on, the controller 2 causes the cylinder 9, 10 to stop. The operation of the alignment portion (7) (8) is to move forward as shown in Figure 11 around the shaft pin (6).
상기 정열부(7)(8)가 회동하면서 전진하면 제2, 3 감지부(12)(13)도 따라서 전진하게되며, 제2, 3 감지부(12)(13)의 작동봉(59)(60)이 소재 지그(16a)의 측면에 의해 가압되면서 온(ON) 되면, 제어기(2)는 실린더(9)(10)를 정지시켜 이동체(5)가 정지하고, 정열부(7)(8)가 멈추면서 도 8과 같이 소재 지그(16a)의 가장자리 부분에 접촉하여 정열 및 지지되는 상태로 되며, 이러한 상태에서 도 6과 같이 소재 지그(16a) 위에 같은 형상과 모양 및 크기의 소재(16) 들을 적재할 수 있게 된다.When the alignment parts 7 and 8 move forward while the alignment parts 7 and 8 rotate, the second and third detection parts 12 and 13 also move forward, and the operating rod 59 of the second and third detection parts 12 and 13 moves forward. When 60 is turned on while being pressed by the side of the material jig 16a, the controller 2 stops the cylinders 9 and 10 so that the moving body 5 stops, and the alignment section 7 ( 8 is stopped to be aligned and supported by contacting the edge of the material jig 16a as shown in FIG. 8, and in this state the material of the same shape, shape and size on the material jig 16a as shown in FIG. 16) can be loaded.
상기 실린더(9)(10)는 제2, 3 감지부(12)(13)의 온(ON)에 의해 정지하며, 도 8에 도시한 것처럼 소재 지그(16a)의 형상이나 모양 등에 따라 제2, 3 감지부(12)(13)의 온(ON) 시기(시점)이 달라지며, 이에 따라 실린더(9)(10)의 정지위치나 정열위치가 소재 지그(16a)의 형상이나 모양 준하여 결정된다.The cylinders 9 and 10 are stopped by the ON of the second and third sensing units 12 and 13, and according to the shape or shape of the material jig 16a as shown in FIG. , The ON timing (time) of the three sensing units 12 and 13 is changed, and thus the stop position or alignment position of the cylinders 9 and 10 is determined according to the shape or shape of the material jig 16a. do.
상기 제2, 3 감지부(12)(13)의 작동봉(59)(60)은 좌우 한 쌍의 안내봉(63)(64)과 선단 판재(67)(68)에 의해 지지되므로 소재 지그(16a)가 경사지더라도 양호한 감지가 달성된다.Since the operating rods 59 and 60 of the second and third sensing units 12 and 13 are supported by a pair of left and right guide rods 63 and 64 and tip plates 67 and 68, a material jig Good sensing is achieved even if 16a is inclined.
도 11에서 θ1은 제1 감지부(11)와 제2 감지부(12)의 각도를 표시한 것이고, θ2는 제1 감지부(11)와 제3 감지부(13)의 각도를 표시한 것으로, 도 8과 같이 소재 지그(16a)의 형상 모양이나 정열위치(지지 위치)에 따라 θ1의 각도와 θ2의 각도는 달라진다.In FIG. 11, θ1 represents the angles of the first sensing unit 11 and the second sensing unit 12, and θ2 represents the angles of the first sensing unit 11 and the third sensing unit 13. As shown in FIG. 8, the angle of θ1 and the angle of θ2 vary depending on the shape of the material jig 16a and the alignment position (supporting position).
본 발명에서 수동 조작부(2b)의 전진 버튼과 후진버튼 및 정지버튼을 이용하여 정열부(7)(8)를 수동으로 전진, 후진 및 정지시킬 수 있다.In the present invention, by using the forward button, the reverse button and the stop button of the manual operation unit 2b, the alignment parts 7 and 8 can be manually moved forward, backward and stopped.
이상과 같이 설명한 본 발명은 본 실시 예 및 첨부된 도면에 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하며, 이는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어 자명한 것이다.The present invention described above is not limited to the present embodiment and the accompanying drawings, and various substitutions, modifications, and changes are possible without departing from the technical spirit of the present invention, and this is in the technical field to which the present invention belongs. It is self-evident for those of ordinary knowledge.

Claims (8)

  1. 정역 회전하는 기어드 모터(3);Forward and reverse geared motor 3;
    상기 기어드 모터(3)의 정역 회전운동을 전후진 직선운동으로 변환하는 동력변환부(4); A power converter (4) for converting the forward and backward rotational motion of the geared motor (3) into forward and backward linear motion;
    상기 동력변환부(4)에 결합되어 전후진하는 이동체(5); A moving body 5 coupled to the power converter 4 and moving forward and backward;
    상기 이동체(5)의 좌우측 상부에 축핀(6)으로 설치되는 한 쌍의 정열부(7)(8);A pair of alignment parts (7) (8) installed on the upper left and right sides of the movable body (5) as shaft pins (6);
    상기 정열부(7)(8)가 축핀(6)을 중심으로 회동하도록 제어하는 실린더(9)(10);A cylinder (9) (10) for controlling the alignment parts (7) (8) to rotate about the shaft pin (6);
    상기 이동체(5)의 선단에 설치되어 이동체(5)의 전진을 제어하는 제1 감지부(11);A first sensing unit (11) installed at the front end of the movable body (5) to control the advancement of the movable body (5);
    상기 정열부(7)(8) 하단에 설치되어 실린더(9)(10)를 제어하는 제2, 3 감지부(12)(13);Second and third sensing units 12 and 13 installed at a lower end of the alignment unit 7 and 8 to control cylinders 9 and 10;
    를 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device comprising a.
  2. 청구항 1에 있어서:The method of claim 1:
    동력변환부(4)는, The power converter 4,
    소정 길이의 볼스크류(20);A ball screw 20 of a predetermined length;
    상기 볼스크류(20)에 체결되는 블럭(21);Block 21 is fastened to the ball screw 20;
    상기 볼스크류(20)의 양단부에 축설치되는 축브라켓(22)(23);Shaft brackets 22 and 23 that are axially installed at both ends of the ball screw 20;
    상기 축브라켓(22)(23)을 소재적재장치(70)의 적재대(14) 저면에 고정시키는 복수의 볼트(24)(25);A plurality of bolts 24 and 25 for fixing the shaft brackets 22 and 23 to the bottom surface of the mounting table 14 of the material loading apparatus 70;
    상기 축브라켓(22)으로 돌출된 축부에 끼워져 고정되는 타이밍풀리(26);A timing pulley 26 fixed to the shaft portion protruding from the shaft bracket 22;
    상기 타이밍풀리(19)와 타이밍풀리(26)를 연결하는 타이밍벨트(27);A timing belt 27 connecting the timing pulley 19 and the timing pulley 26;
    를 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device comprising a.
  3. 청구항 1 또는 청구항 2에 있어서:The method according to claim 1 or 2, wherein:
    상기 이동체(5)는,The movable body 5,
    블럭(21) 측면에 고정되는 수직부재(28);A vertical member 28 fixed to the side of the block 21;
    상기 수직부재(28)에 고정되는 수평부재(29);A horizontal member 29 fixed to the vertical member 28;
    상기 수평부재(29)에 고정되는 상부부재(30);An upper member 30 fixed to the horizontal member 29;
    상기 상부부재(30)의 선단 상부면에 수직으로 고정되는 축핀(6);A shaft pin (6) fixed perpendicularly to the tip upper surface of the upper member (30);
    상기 축핀(6)에 축 결합되는 정열부(7)(8);Alignment portion (7) (8) is axially coupled to the shaft pin (6);
    를 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device comprising a.
  4. 청구항 1 또는 청구항 2에 있어서:The method according to claim 1 or 2, wherein:
    정열부(7)(8)의 상부에 수직으로 체결되는 지지부재(37)(38);Support members (37) (38) fastened vertically to the top of the alignment parts (7) (8);
    상기 지지부재(37)(38)의 상부 일측에 형성되는 경사면(37a)(38a);Inclined surfaces (37a) (38a) formed on an upper side of the support members (37) (38);
    를 더 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device further comprising.
  5. 청구항 4에 있어서:The method of claim 4 wherein:
    지지부재(37)(38)의 상단에 설치되는 영구자석(88)(89)에 의한 소재분리수단;Material separation means by permanent magnets 88 and 89 installed on top of the support members 37 and 38;
    을 더 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device further comprising.
  6. 청구항 1 또는 청구항 2에 있어서:The method according to claim 1 or 2, wherein:
    제2, 3 감지부(12)(13)는,The second and third detectors 12 and 13,
    작동봉(59)(60)이 설치된 블럭(57)(58) 양측에 걸림머리(61)(62)가 구비된 안내봉(63)(64)이 헐겁게 결합되고, Guide rods 63 and 64 provided with locking heads 61 and 62 on both sides of the blocks 57 and 58 provided with operating rods 59 and 60 are loosely coupled,
    상기 안내봉(63)(64)에는 스프링(65)(66)이 결합되고, Springs 65 and 66 are coupled to the guide rods 63 and 64,
    상기 안내봉(63)(64)의 선단에는 판재(67)(67)로 연결되어 작동봉(59)(60)이 탄지되도록 함을 특징으로 하는 프레스 소재 자동 정열 및 지지장치.The tip of the guide rod (63) (64) is connected to the plate material (67) (67) is connected to the press rod automatic alignment and support device, characterized in that the operating rods (59) (60).
  7. 청구항 1 또는 청구항 2에 있어서:The method according to claim 1 or 2, wherein:
    정열부(7)(8)의 후단에 각각 형성되는 경사면(7a)(8a);Inclined surfaces 7a and 8a respectively formed at rear ends of the alignment portions 7 and 8;
    을 더 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device further comprising.
  8. 청구항 1 또는 청구항 2에 있어서:The method according to claim 1 or 2, wherein:
    정열부(7)(8)를 수동으로 전진, 후진시키는 수동 조작부(2b);A manual operation unit 2b for manually advancing and reversing the alignment units 7 and 8;
    를 포함하는 프레스 소재 자동 정열 및 지지장치.Press material automatic alignment and support device comprising a.
PCT/KR2014/002122 2014-02-03 2014-03-14 Device for automatically aligning and supporting press materials WO2015115697A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2014-0012258 2014-02-03
KR1020140012258A KR101479049B1 (en) 2014-02-03 2014-02-03 Automatic arrangement and supporting apparatus for press material

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WO2015115697A1 true WO2015115697A1 (en) 2015-08-06

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101633606B1 (en) * 2015-04-23 2016-06-27 한재형 Suspension and supporting apparatus of press materials

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0550160A (en) * 1991-08-22 1993-03-02 Amada Co Ltd Plate forming device
KR20120086483A (en) * 2011-01-26 2012-08-03 한재형 Material arrangement device for press
KR20130096968A (en) * 2012-02-23 2013-09-02 한재형 Suspension and supporting apparatus of press materials

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0550160A (en) * 1991-08-22 1993-03-02 Amada Co Ltd Plate forming device
KR20120086483A (en) * 2011-01-26 2012-08-03 한재형 Material arrangement device for press
KR20130096968A (en) * 2012-02-23 2013-09-02 한재형 Suspension and supporting apparatus of press materials

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