WO2015111900A1 - Specimen collection swap using multi-component injection molding and manufacturing method thereof - Google Patents

Specimen collection swap using multi-component injection molding and manufacturing method thereof Download PDF

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Publication number
WO2015111900A1
WO2015111900A1 PCT/KR2015/000584 KR2015000584W WO2015111900A1 WO 2015111900 A1 WO2015111900 A1 WO 2015111900A1 KR 2015000584 W KR2015000584 W KR 2015000584W WO 2015111900 A1 WO2015111900 A1 WO 2015111900A1
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WO
WIPO (PCT)
Prior art keywords
stick
head
injection molding
mold
core
Prior art date
Application number
PCT/KR2015/000584
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French (fr)
Korean (ko)
Inventor
백계승
이숙경
Original Assignee
노블바이오
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Application filed by 노블바이오 filed Critical 노블바이오
Publication of WO2015111900A1 publication Critical patent/WO2015111900A1/en

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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • E06B7/28Other arrangements on doors or windows, e.g. door-plates, windows adapted to carry plants, hooks for window cleaners
    • E06B7/32Serving doors; Passing-through doors ; Pet-doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B10/00Other methods or instruments for diagnosis, e.g. instruments for taking a cell sample, for biopsy, for vaccination diagnosis; Sex determination; Ovulation-period determination; Throat striking implements
    • A61B10/0045Devices for taking samples of body liquids
    • A61B10/0051Devices for taking samples of body liquids for taking saliva or sputum samples
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F17/00Special devices for shifting a plurality of wings operated simultaneously
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • E06B7/02Special arrangements or measures in connection with doors or windows for providing ventilation, e.g. through double windows; Arrangement of ventilation roses
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • E06B7/02Special arrangements or measures in connection with doors or windows for providing ventilation, e.g. through double windows; Arrangement of ventilation roses
    • E06B7/08Louvre doors, windows or grilles
    • E06B7/084Louvre doors, windows or grilles with rotatable lamellae
    • E06B7/086Louvre doors, windows or grilles with rotatable lamellae interconnected for concurrent movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/753Medical equipment; Accessories therefor

Definitions

  • the present invention relates to a sample sampling swab using a multicomponent injection molding method and a method for manufacturing the swab, and more particularly, to a stick portion of a swab by injection using a multicomponent injection molding method for a swab used to take a biological sample.
  • a sample sampling swab using a multicomponent injection molding method and a method for manufacturing the swab and more particularly, to a stick portion of a swab by injection using a multicomponent injection molding method for a swab used to take a biological sample.
  • a swab is a tool that collects a sample of blood, saliva, or stools of a subject in order to perform various tests according to the subject's examination. That is, swabs are used to collect mucus or tissue from human nose, mouth, ear, and the like, and are also used to collect samples for diagnosing pathogens or viruses in hospitals.
  • a swab is commonly called a cotton swab, and is provided with a head for collecting a cotton sample at one end of a stick in a wood or synthetic resin material so as to be absorbed by the cotton head at the time of sample collection.
  • the head of the cotton swab is made by wrapping cotton, nylon, polyester, etc., and the adhesive is applied to the end of the stick, and then the nylon particles are applied up, down, left and right. It is divided into locking method by sticking.
  • the head portion to be sampled is made of cotton or nylon, it is contaminated with the mucous membranes of the nose and the oral mucosa, which are sampled by particles generated from cotton or nilo itself, and thus are badly sanitary. There is a problem that can have.
  • the surface or nylon material particles are generated has a problem that the adhesion performance is reduced to adhere to the stick in the form of cotton, short life as it is easily removed by an external impact.
  • the stick portion and the head portion are manufactured separately, and an adhesive is applied to the stick by the head mounting portion, and then the head portion is inserted and bonded to perform the manufacture.
  • the swab prepared in the prior art has the adhesive material between the head and the stick, and after the sample is taken, the adhesive material affects various reagents or various tests that react to the sample depending on the type of test. Therefore, there was a problem that the reliability of the inspection is lowered.
  • the present invention has been invented to improve the above problems, the problem to be solved by the present invention, the head portion having the absorbent head portion and the stick portion for supporting the head portion so that the sample is taken to each of the injection-molded material
  • the head portion having the absorbent head portion and the stick portion for supporting the head portion so that the sample is taken to each of the injection-molded material
  • the sampling sampling swab manufacturing method using the multi-component injection molding method is a method for producing a sampling sampling swab to collect a sample to perform a variety of tests, the swap Selecting a stick, which is held by the user, and a head from which the sample is collected, as a material capable of injection, respectively, according to the shape of the stick provided at one side of the head in the state of holding by the user; Injecting the raw material into the first injection molding step, and injecting the raw material of a material from which a sample can be collected to one side into the first molded stick to be integrally formed on one side of the stick to inject the head into the secondary Molding and ejecting the head integrally with the stick, and then taking out to complete the swap.
  • the features comprising the features.
  • the step of injecting the raw material selected as the stick material into the first mold provided with the stick shape therein may be performed by injection molding the stick first, and molding the stick
  • the head material is selected as the shape of the shape of the head portion provided in the state in which the stick is ejected from the first mold and the stick is injected into the second mold having the shape of the head on one side. Injecting the raw material is characterized in that the secondary injection molding the head so as to be integral with the stick.
  • sample collection swab using the multi-component injection molding method according to an embodiment of the present invention is characterized in that it is produced by the sample sampling swab manufacturing method using the above-mentioned multi-component injection molding method.
  • the swap is a stick provided with a synthetic resin material, including a handle portion which is held by the user collecting the sample, an extension portion extending to one side from the handle portion, the core portion protruding from one end of the extension portion, And a head which is disposed on one side of the stick, the injection molded head being formed integrally with the outer circumference of the core part and the core accommodating part in which the core part is accommodated. It can be characterized by.
  • each of the extension grooves may be further formed, so that the specimen may be easily cut after sample collection.
  • the cover protrusion protruding in the outer circumferential direction in a position extending from the handle portion to the extension portion, and is arranged to fit in the other direction from one side of the stick, the head and the inside therein when inserted in one direction of the stick It has a cover space to accommodate the extension, the other end is supported is installed on the cover projections, characterized in that it may further include a protective cover provided to be detached to one side in use.
  • the multi-component injection molding method using a head material for collecting a sample and a stick part to which the head is inserted and supported by different materials
  • the head portion it is possible to inject the head portion to collect the sample, and it is made of a synthetic resin material that has absorption ability, and molding injection is possible while controlling the hardness according to the type and shape of the sample to be collected.
  • the head portion by manufacturing the head portion according to the use according to the type and shape of the specimen, it is possible to provide a swap suitable for a variety of specimens to expand the versatility.
  • the head portion for collecting the sample and the stick portion combined with the head portion are firmly fixed as compared with the adhesion by using the multi-component injection molding method to prevent them from being separated by external force, and the adhesive material It does not exist, which can improve sanitary performance by minimizing contamination factors.
  • the synthetic resin material that can be injected into the head portion to collect the sample can be added to the additional performance, such as antimicrobial performance can be produced a swap having a variety of functionalities can improve the functionality of the swap. .
  • FIG. 1 is a process chart showing a specimen sampling swab manufacturing method using the multi-component injection molding method according to an embodiment of the present invention.
  • Figure 2 is an exploded perspective view showing a first mold used in the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of Figure 1;
  • Figure 3 is a perspective view showing a stick formed in the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
  • Figure 4 is an exploded perspective view showing a second mold used in the secondary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of Figure 1;
  • FIG. 5 is a use state diagram showing a state in which a stick formed in the first molding step is placed in the second mold of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
  • FIG. 6 is an exploded perspective view illustrating a body mold and a core mold in a primary forming step according to another embodiment of a method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 1;
  • FIG. 7 is a use state diagram showing a state in which the body mold and the core mold of the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
  • FIG. 8 is an exploded perspective view illustrating a head mold and a body mold to be replaced after the first molding step of the method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 7;
  • FIG. 9 is a use state diagram illustrating a state in which a body mold and a head mold of a secondary molding step are combined with each other to form a head after a primary molding step according to another embodiment of a method for manufacturing a sample swap using the multicomponent injection molding method of FIG. 6; .
  • FIG. 10 is a perspective view showing a sample collection swap using a multi-component injection molding method prepared according to the sample sampling swap using the multi-component injection molding method of FIG.
  • FIG. 11 is an exploded view illustrating a state in which a protective cover is installed on a specimen collection swab using the multicomponent injection molding method of FIG. 10;
  • protected space 210 the first mold
  • FIG. 1 is a process chart showing a sample sampling swab manufacturing method using the multi-component injection molding method according to an embodiment of the present invention
  • Figure 2 is a primary molding step of the sample sampling swab manufacturing method using the multi-component injection molding method of FIG. 3 is an exploded perspective view illustrating a first mold used in FIG. 3
  • FIG. 3 is a perspective view illustrating a stick formed in a primary molding step of a specimen collecting swab manufacturing method using the multicomponent injection molding method of FIG. 2
  • FIG. 5 is an exploded perspective view showing a second mold used in the secondary molding step of the method of manufacturing a sample collection swab using the component injection molding method
  • FIG. 5 is a second mold of the sample collection swap manufacturing method using the multicomponent injection molding method of FIG.
  • It is a use state diagram which shows the state which the stick shape
  • sample sampling swab manufacturing method using a multi-component injection molding method is a swab 100 for collecting samples such as saliva and blood of the subject for various tests It relates to a method for producing using the component injection molding method.
  • Specimen sampling swab manufacturing method using the above-described multi-component injection molding method is a material selection step (S10), the primary injection molding step (S20) to select the material of the stick 110 and the head 120 including the swab 100 , Secondary injection molding step S30, and a swap completion step S40.
  • the material selection step (S10) is a step of selecting the stick 110 and the head 120 from which the sample is collected by the user included in the swap 100 as a material capable of injection.
  • the stick 110 supporting the head 120 and the head 120 directly collecting the sample are selected as appropriate materials for each function while the user grips the sample.
  • the stick 110 is provided to support the head 120 is collected by the user gripping the sample in the form of a bag, the sample.
  • the stick 110 may be any injection-molded synthetic resin material, preferably, thermoplastic polyester elastomer (TPC-ET), high impact polystyrene (HIPS), polypropylene (PP), polycarbonate (PC), acrylonitrile-styrene copolymer (ABS), polyethylene (PE), nylon (Nylon), and the like or a combination thereof may be used, but this is only one example, and the material It is obvious to those skilled in the art that this is not limited.
  • TPC-ET thermoplastic polyester elastomer
  • HIPS high impact polystyrene
  • PP polypropylene
  • PC polycarbonate
  • ABS acrylonitrile-styrene copolymer
  • PE polyethylene
  • nylon nylon
  • the head 120 is provided on one side of the stick 110 to directly contact the human body at the time of sample collection or to collect the sample inside the oral cavity or nasal cavity.
  • Possible materials are used.
  • a type of elastomer such as silicone, ethylene vinyl acetate (EVA), and special material for molding injection, which is harmless to the human body, may be used, but this is only one example, and the material is not limited thereto. It will be apparent to those skilled in the art that they do not.
  • the raw material selected as the material of the stick 110 is injected according to the shape of the stick 110 provided at one side of the head 120 in a state of being held by the user, and the stick 110 is first. It is a step of injection molding.
  • the handle portion 111 After selecting the material of the stick 110 and the head 120 in the above-described material selection step (S10), respectively, the handle portion 111, the extension portion 112 extended to one side of the handle portion 111 to be gripped by the user. ), And the raw material selected as the stick 110 material to the first mold 210 provided therein by the shape of the core portion 113 into which the head 120 is inserted into one side of the extension part 112. Injection is performed to injection molding the stick 110 first.
  • a composite having a first mold 210 for molding the shape in which the head 120 is inserted and supported in the state of being held by a user by injection, and formed of a stick 110 on the first mold 210.
  • the stick 110 is injection molded by injecting a resin raw material.
  • Secondary injection molding step (S30) is injection molding the head 120 to the secondary by injecting the raw material of the material that can be sampled to one side so as to be integrally formed on one side of the stick (110) to one side. It's a step.
  • the second mold 220 having a shape in which the stick 120 is taken out from the first mold 210 and the stick is placed therein is provided so that the head 120 is provided on one side. Inject the raw material selected as the material of the head 120 into the core portion 113 provided with the head 120 in the state in which the stick 110 is injected into the head 110 to secondary the head 120 to be integrated with the stick 110. ) Injection molding.
  • the mold 110 when the mold 110 is ejected from the first mold 210 and then molded, the mold 110 has a shape of the head 120 formed in the core portion 113 in a state where the stick 110 is placed therein. 2 Molded in the state in which the stick 110 injected into the mold 220 is inserted and placed, and selected as the material of the head 120 as the shape of the head 120 in which the core portion 113 of the second mold 220 is inserted. The injected raw material is injected to integrally mold the head 120 to the core portion 113.
  • the swap completion step S40 is a step of taking out the integral stick 110 and the head 120 that are injection molded in the secondary injection molding step S30 to complete the swap 100.
  • FIG. 6 is an exploded perspective view illustrating a body mold and a core mold in a primary molding step according to another embodiment of a method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 1, and FIG. 7 is a multicomponent injection molding method of FIG. 6.
  • Fig. 8 is a use state diagram showing a state in which a body mold and a core mold are molded together in a primary molding step of a sample collecting swab manufacturing method using a sample
  • FIG. 9 is a secondary molding step after the primary molding step according to another embodiment of the specimen sampling method using the multicomponent injection molding method of FIG. 6. Is a state diagram showing the state in which the body mold and the head mold are molded to form the head.
  • the multi-component injection molding method according to another embodiment of the present invention is a material selection step (S10), and a swap completion step (S40) in the sample sampling swap manufacturing method using the multi-component injection molding method shown in Figs.
  • S10 material selection step
  • S40 swap completion step
  • the handle portion gripped to the other side of the stick 110 by the molding It is provided with a body mold 310 provided therein the shape of the extension portion 112 connecting the 111 and the core portion 113 inserted into the head 120 to one side.
  • the core die 320 having the shape of the core portion 113 provided therein by the molding to one side of the body mold 310 so as to be replaced by a slide.
  • the core mold 320 is installed in the body mold 310 to inject the raw material selected as the material of the stick 110 in the state of being molded, respectively, to firstly perform the injection molding of the stick 110 by primary injection molding step. Perform (S20).
  • the core mold 320 is separated from the body mold 310, and when the core body is molded at the core mold 320, the core portion 113 is formed therein.
  • the head mold 330 having a shape in which the head 120 integrated with the core portion 113 is provided is replaced and installed on one side of the body mold 310 by a slide.
  • Head mold 330 to integrally mold the head 120 by injection into the core portion 113 located inside the head mold 330 in a state in which the head mold 330 is installed on one side of the body mold 310. ) Is injected into the raw material selected as the head material to secondary injection molding the head 120 to perform a secondary injection molding step (S30).
  • FIG. 10 is a perspective view illustrating a sample sampling swab using the multicomponent injection molding method manufactured according to the method of manufacturing a sample extraction swab using the multicomponent injection molding method of FIG. 1, and FIG. 11 is a view illustrating the sample extraction swab using the multicomponent injection molding method of FIG. 10.
  • the specimen collection swab 100 using the multicomponent injection molding method according to an embodiment of the present invention is a specimen collection swab manufacturing method using the multicomponent injection molding method according to the embodiments described above. Is prepared.
  • the specimen collection swab 100 using the multi-component injection molding method according to an embodiment of the present invention is a stick 110 and the head 120 according to the multi-component injection molding method according to the manufacturing method of the above-described embodiments It is provided integrally by injection.
  • the sample collection swab 100 using the multi-component injection molding method described above includes a stick 110, a head 120, and a protective cover 130 held by a user.
  • Stick 110 is the handle portion 111 is held by the user collecting the sample, the extension portion 112 extending to one side from the handle portion 111, and the core portion 113 protruding at one end of the extension portion 112 It is provided with a synthetic resin material that is injected, including). That is, the stick 110 is made of a synthetic resin material which is injected to apply the above-described manufacturing method, and the extension part 112 is advantageous to the access of the specimen in a state in which the user grips the handle 111 when the specimen is collected. It is provided with a core portion 113 is extended to the head 120 is inserted and supported for collecting the specimen.
  • the stick 110 may be formed in each of the incision groove 114 in the extension portion 112 in the form of a groove in which the cross-sectional area is reduced to at least one or more, so that the user is pressed to both sides at the incision groove 114 position after the sample collection Can be easily cut.
  • the incision groove 114 may be formed in the shape of a groove to enable cutting according to use in order to perform storage and use in various forms according to inspection or analysis in a state in which a sample is collected on the head 120.
  • the stick 110 is provided with a cover protrusion 115 protruding in the outer circumferential direction at a position extending from the handle portion 111 to the extension portion 112.
  • the cover protrusion 115 is provided in the form of a protrusion supporting the protection cover 130 to prevent the protective cover 130 from being moved to the handle portion 111.
  • the head 120 is disposed on one side of the stick 110, the synthetic resin material from which the sample is collected is integrally provided on the outer circumference of the core portion 113, the core portion 113 is accommodated therein
  • the core receiving part 121 is provided to be injection molded to form.
  • Head 120 is a material that can be ejected while being sampled from the stick 110 and other materials in order to apply the above-described manufacturing method while the core portion 113 is accommodated in the core portion 121 inside the core portion ( 113 is provided by injection molding integrally.
  • the protective cover 130 is disposed to be fitted in one direction of the stick 110 in the other direction, and the cover space 131 in which the head 120 and the extension 112 are accommodated when inserted in one direction of the stick 110. ), The other end is supported and installed on the cover protrusion 115, it is provided to be detached to one side in use.
  • the protective cover 130 is provided in a hollow tubular shape to have a cover space 131 therein, and moves from one side to the other side of the stick 110 before and after sample collection, thereby moving the head 120 and the extension portion ( The other end of the cover protrusion 115 is supported while the 112 is inserted into the cover space 131 to minimize the contamination of the head 120 by an external material and to prevent cutting or damage by external force. In addition, it is easy to store and carry, thereby improving the convenience of use.
  • the protective cover 130 is provided to be easily detachable in a state held by the user so that the sample is collected in a removed state when collecting the sample, and after mounting the sample again to collect the sample head 120 By protecting, the sample can be prevented from being contaminated.

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biomedical Technology (AREA)
  • Medical Informatics (AREA)
  • Hematology (AREA)
  • Pathology (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Pulmonology (AREA)
  • Molecular Biology (AREA)
  • Surgery (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The present invention relates to a specimen collection swap using multi-component injection molding, and a manufacturing method thereof. A specimen collection swap manufacturing method using multi-component injection molding, according to an embodiment of the present invention, for manufacturing a specimen collection swap that collects a specimen for the execution of various tests comprises the steps of: selecting injection molding materials of a stick that a user of the swap grasps and a head for collecting a specimen; injection-molding the stick first by injecting a raw material, which is selected as the material of the stick, according to the shape of the stick with the head on a side thereof in a state where the user grasps the stick; injection-molding the head secondarily by injecting a raw material capable of collecting a specimen into the side of the primarily molded stick such that the head is integrally formed on the side of the stick; and completing the swap by extracting the stick and the head after integrally injection-molding the head with the stick.

Description

다성분사출성형공법을 이용한 검체 채취 스왑 및 그 제조 방법Specimen sampling swab using multicomponent injection molding method and its manufacturing method
본 발명은 다성분사출성형공법을 이용한 검체 채취 스왑 및 그 제조 방법에 관한 것으로, 보다 상세하게는 생물학적 샘플을 채취하는 데 사용되는 스왑을 다성분사출성형공법을 이용하여 사출에 의해 스왑의 스틱 부분과 헤드 부분을 서로 다른 재질로 사출에 의해 일체화하여 제조함으로써, 헤드 부분의 밀착력을 향상시키고, 헤드 부분을 항균성으로 사출이 가능한 합성수지 재질로 구비하여 파티클과 유해균의 발생을 억제하여 위생성능을 향상시키는 다성분사출성형공법을 이용한 검체 채취 스왑 및 그 제조 방법에 관한 것이다.The present invention relates to a sample sampling swab using a multicomponent injection molding method and a method for manufacturing the swab, and more particularly, to a stick portion of a swab by injection using a multicomponent injection molding method for a swab used to take a biological sample. By integrating and manufacturing the head part with different materials by injection molding, it improves the adhesion of the head part, and the head part is made of synthetic resin material that can be injected with antimicrobial effect to suppress the generation of particles and harmful bacteria to improve hygiene performance. The present invention relates to a specimen collection swab using a multicomponent injection molding method and a method of manufacturing the same.
일반적으로, 스왑(swab)은 피검자의 검진에 따른 각종 검사를 실시하기 위해서 피검자의 혈액이나 타액 또는 변 등의 검체를 채취하는 도구이다. 즉, 스왑(swab)은 사람의 코, 입, 귀 등의 부위로부터 점액 또는 조직을 채취하는데 사용되며, 병원에서 병원균 또는 바이러스의 감염여부를 진단하기 위한 샘플 채취에도 이용된다.In general, a swab is a tool that collects a sample of blood, saliva, or stools of a subject in order to perform various tests according to the subject's examination. That is, swabs are used to collect mucus or tissue from human nose, mouth, ear, and the like, and are also used to collect samples for diagnosing pathogens or viruses in hospitals.
통상적으로, 스왑은 통상적으로, 면봉으로 불리우며, 나무 또는 합성 수지 재질에 스틱의 한쪽 끝에 면 재질의 시료를 채취하는 헤드를 구비하여 검체 채집 시에 면 재질의 헤드에 흡수되도록 구비된다. 즉, 면봉의 헤드는 면실(cotton), 나일론실(nylon), 폴리에스터실(Polyester)등을 감아서 만드는 방법과 스틱봉 끝부분에 접착제를 도말한다음 나일론 파티클을 상하좌우 전기적인 힘을 이용하여 붙치는 후로킹 방법으로 나뉘어집니다. Typically, a swab is commonly called a cotton swab, and is provided with a head for collecting a cotton sample at one end of a stick in a wood or synthetic resin material so as to be absorbed by the cotton head at the time of sample collection. In other words, the head of the cotton swab is made by wrapping cotton, nylon, polyester, etc., and the adhesive is applied to the end of the stick, and then the nylon particles are applied up, down, left and right. It is divided into locking method by sticking.
상술한 바와 같이, 시료 채취를 실시하는 헤드 부분이 면(cotton) 또는 나일론으로 이루어지므로 면이나 나일로 자체에서 발생되는 파티클에 의해 샘플을 채취하는 코의 점막과 구강 점막 등에 오염되어 위생적으로 나쁜 영향을 미칠 수 있는 문제점이 있다.As described above, since the head portion to be sampled is made of cotton or nylon, it is contaminated with the mucous membranes of the nose and the oral mucosa, which are sampled by particles generated from cotton or nilo itself, and thus are badly sanitary. There is a problem that can have.
또한, 파티클이 발생되는 면 또는 나일론 재질은 솜 형태로 스틱에 접착되는 접착 성능이 저하되고, 외부 충격에 의해 쉽게 탈거됨에 따라 수명이 짧은 문제점이 있었다.In addition, the surface or nylon material particles are generated has a problem that the adhesion performance is reduced to adhere to the stick in the form of cotton, short life as it is easily removed by an external impact.
이에, 최근에는 파티클 발생을 억제하면서도 흡수 성능을 가지는 합성 수지가 개발되어 스틱에 접착하여 스왑으로 제조하는 기술이 개발되어 사용된다.Thus, in recent years, a synthetic resin having absorption performance while suppressing particle generation has been developed, and a technology for producing a swab by adhering to a stick has been developed and used.
이런, 종래 기술의 스왑의 제조 방법은 스틱 부분과 헤드 부분을 각각 따로 제조하여 스틱에 헤드 설치 부분으로 접착제를 도포한 후에 헤드 부분을 삽입하여 접착하여 제조를 실시한다. In this method of manufacturing a swap of the prior art, the stick portion and the head portion are manufactured separately, and an adhesive is applied to the stick by the head mounting portion, and then the head portion is inserted and bonded to perform the manufacture.
그러나, 종래 기술의 스왑은 스틱과 헤드를 각각 제조한 후에 접착제를 이용한 접합 작업을 실시하는 것으로, 스틱과 헤드를 각각 제조하여 접착되는 공정에 모아서 접착 작업을 실시함으로써, 공정이 복잡하고, 시간이 지체되는 문제점이 있었다.However, in the prior art swap, the stick and the head are manufactured separately, followed by the bonding operation using an adhesive, and the stick and the head are each manufactured and bonded to a bonding process, whereby the bonding operation is complicated, and the time is complicated. There was a delayed issue.
또한, 접착 공정 시 흡수되는 재질인 헤드를 파지한 상태에서 접착을 위해서 스틱에 삽입하여 가압 시 오염 물질이 흡입되면서 헤드 부분의 오염될 가능성이 높아져 위생 성능이 저하되는 문제점이 있었다.In addition, there is a problem in that the hygiene performance is deteriorated as the contamination of the head portion is increased while the contaminants are sucked into the stick for adhesion in the state of holding the head, which is absorbed during the bonding process, for adhesion.
그리고, 종래 기술의 스왑 제조 방법은 흡수되는 재질의 헤드를 스틱에 접합 시 접착 물질의 일부가 헤드에 흡수되어 헤드 내에서 접착 물질이 경화되면서 헤드의 흡수 성능이 저하되고, 접착 물질이 많아지면 헤드 자체를 오염시켜 불량률이 높아지는 문제점이 있었다.In the conventional method of manufacturing a swap, when a head of an absorbed material is bonded to a stick, a portion of the adhesive material is absorbed by the head and the adhesive material is cured in the head, thereby degrading the absorption performance of the head. There was a problem that the defect rate is increased by contaminating itself.
아울러, 종래 기술로 제조된 스왑은 헤드와 스틱 사이에 접착 물질이 존재함에 따라 검체를 채취한 후에 검사의 형태에 따라 검체에 반응하는 각종 시약이나 다양한 검사를 실시함에 있어 접착 물질이 영향을 미침에 따라 검사의 신뢰성이 저하되는 문제점이 있었다.In addition, the swab prepared in the prior art has the adhesive material between the head and the stick, and after the sample is taken, the adhesive material affects various reagents or various tests that react to the sample depending on the type of test. Therefore, there was a problem that the reliability of the inspection is lowered.
본 발명은 상기한 문제점을 개선하기 위해 발명된 것으로, 본 발명이 해결하고자 하는 과제는, 샘플이 채취되도록 흡수성을 가지는 헤드 부분과 헤드 부분을 지지하는 스틱부분을 각각 사출이 가능한 재질로 구비하여 헤드부분과 스틱부분이 일체가 되도록 다성분사출성형공법을 이용하여 사출에 의해 제조함에 따라 제조 공정을 단축하고, 제조 시간을 줄일 수 있는 다성분사출성형공법을 이용한 검체 채취 스왑 및 그 제조 방법을 제공하는데 있다.The present invention has been invented to improve the above problems, the problem to be solved by the present invention, the head portion having the absorbent head portion and the stick portion for supporting the head portion so that the sample is taken to each of the injection-molded material Provides a sample collection swap using the multi-component injection molding method and a method of manufacturing the same, which can shorten the manufacturing process and reduce the manufacturing time by injection molding using the multi-component injection molding method so that the part and the stick part are integrated. It is.
본 발명의 기술적 과제는 이상에서 언급한 것들로 제한되지 않으며, 언급되지 않은 또 다른 기술적 과제는 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.Technical problem of the present invention is not limited to those mentioned above, another technical problem that is not mentioned will be clearly understood by those skilled in the art from the following description.
상기 과제를 달성하기 위하여, 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법은 각종 검사를 실시하도록 검체를 채취하는 검체 채취 스왑을 제조하는 방법에 있어서, 상기 스왑이 포함하고 있는 사용자가 파지하는 스틱과 검체가 채취되는 헤드를 각각 사출이 가능한 재질로 선정하는 단계, 사용자가 파지한 상태에서 상기 헤드가 일측에 구비되는 상기 스틱의 형상에 따라 상기 스틱의 재질로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계, 상기 스틱의 일측에 일체로 형성되도록 검체의 채취가 가능한 재질의 원료를 일차로 성형된 상기 스틱에 일측으로 주입하여 이차로 상기 헤드를 사출 성형하는 단계 및 상기 스틱에 상기 헤드를 일체로 사출 성형한 후에 취출하여 상기 스왑을 완성하는 단계를 포함하는 것을 특징으로 한다.In order to achieve the above object, the sampling sampling swab manufacturing method using the multi-component injection molding method according to an embodiment of the present invention is a method for producing a sampling sampling swab to collect a sample to perform a variety of tests, the swap Selecting a stick, which is held by the user, and a head from which the sample is collected, as a material capable of injection, respectively, according to the shape of the stick provided at one side of the head in the state of holding by the user; Injecting the raw material into the first injection molding step, and injecting the raw material of a material from which a sample can be collected to one side into the first molded stick to be integrally formed on one side of the stick to inject the head into the secondary Molding and ejecting the head integrally with the stick, and then taking out to complete the swap. In that it comprises the features.
또한, 상기 재질을 각각 선정한 후에 상기 스틱 형상이 내부에 구비된 제 1 금형에 상기 스틱 재질로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계를 수행할 수 있고, 상기 스틱을 성형한 후에 상기 제 1 금형에서 취출하여 내부에 상기 스틱이 안치되어 일측으로 상기 헤드가 구비되는 형상이 형성된 제 2 금형으로 사출된 상기 스틱을 안치한 상태에서 상기 헤드가 구비되는 형상 부분으로 상기 헤드 재질로 선정된 원료를 주입하여 상기 스틱과 일체가 되도록 이차로 상기 헤드를 사출 성형하는 단계를 수행할 수 있는 것을 특징으로 한다.In addition, after selecting each of the materials, the step of injecting the raw material selected as the stick material into the first mold provided with the stick shape therein may be performed by injection molding the stick first, and molding the stick The head material is selected as the shape of the shape of the head portion provided in the state in which the stick is ejected from the first mold and the stick is injected into the second mold having the shape of the head on one side. Injecting the raw material is characterized in that the secondary injection molding the head so as to be integral with the stick.
그리고, 상기 재질을 각각 선정한 후에 합형에 의해 상기 스틱의 타측에 파지되는 손잡이부와 일측으로 상기 헤드에 삽입되는 심체부를 연결하는 연장부의 형상을 내부에 구비된 몸체 금형을 구비하고, 상기 몸체 금형의 일측으로 합형에 의해 내부에 상기 심체부의 형상이 구비된 심체 금형을 슬라이드에 의해 교체 가능하게 설치하여 상기 몸체 금형과 상기 심체 금형에 상기 스틱 재질로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계를 수행할 수 있고, 상기 스틱을 성형한 후에 상기 심체 금형을 상기 몸체 금형에서 분리하고, 상기 심체 금형 위치에 합형되면 내부에 상기 심체부가 삽입된 상태에서 상기 심체부와 일체화된 상기 헤드가 구비되는 형상이 구비된 헤드 금형을 슬라이드에 의해 상기 몸체 금형에 교체 설치하여 상기 헤드 금형에 상기 헤드 재질로 선정된 원료를 교체된 상기 헤드 금형에 주입하여 이차로 상기 헤드를 사출 성형하는 단계를 수행할 수 있는 것을 특징으로 한다.And, after selecting each of the materials, and having a body mold provided therein the inside of the shape of the extension portion connecting the handle portion gripped to the other side of the stick by the molding and the core portion inserted into the head to one side, Install the core mold having the shape of the core part inside by the molding on the one side so as to be replaced by a slide to inject the raw material selected as the stick material into the body mold and the core mold by injection molding the stick first And the core mold is separated from the body mold after molding the stick, and when the core mold is integrated into the core mold position, the head integrated with the core part in the state where the core part is inserted therein The head mold provided with the shape provided is replaced by the slide to the body mold to the Injected into the mold to the de head mold replacement a material selected from a material to the head is characterized in that to perform the step of injection molding the head in the secondary.
아울러, 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑은 상술된 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법으로 제조된 것을 특징으로 한다. In addition, the sample collection swab using the multi-component injection molding method according to an embodiment of the present invention is characterized in that it is produced by the sample sampling swab manufacturing method using the above-mentioned multi-component injection molding method.
더불어, 상기 스왑은, 상기 검체를 채취하는 사용자가 파지되는 손잡이부, 상기 손잡이부에서 일측으로 연장되는 연장부, 상기 연장부의 일측 끝에 돌출된 심체부를 포함하여 사출되는 합성 수지 재질로 구비된 스틱, 및 상기 스틱의 일측에 배치되어 있으며, 상기 검체가 채취되는 사출이 가능한 합성 수지 재질로 상기 심체부의 바깥 둘레에 일체로 구비되어 내부에 상기 심체부가 수용되는 심체 수용부가 형성되도록 사출 성형된 헤드를 포함할 수 있는 것을 특징으로 한다.In addition, the swap is a stick provided with a synthetic resin material, including a handle portion which is held by the user collecting the sample, an extension portion extending to one side from the handle portion, the core portion protruding from one end of the extension portion, And a head which is disposed on one side of the stick, the injection molded head being formed integrally with the outer circumference of the core part and the core accommodating part in which the core part is accommodated. It can be characterized by.
또한, 상기 스틱의 적어도 하나 이상으로 단면적이 축소되는 홈 형태로 상기 연장부에 각각 절개홈을 더 형성할 수 있어 검체 채집 후에 용이하게 절단할 수 있는 것을 특징으로 한다.In addition, in the form of a groove in which the cross-sectional area is reduced to at least one or more of the stick, each of the extension grooves may be further formed, so that the specimen may be easily cut after sample collection.
그리고, 상기 손잡이부에서 상기 연장부로 연장되는 위치에 바깥 둘레 방향으로 돌출된 커버 돌기, 및 상기 스틱의 일측에서 타측 방향으로 끼워지도록 배치되며, 상기 스틱의 일측 방향에서 삽입 시 내부에 상기 헤드와 상기 연장부가 수납되는 커버 공간을 가지고, 타측끝이 상기 커버 돌기에 지지되어 설치되며, 사용 시에 일측으로 탈착 시키도록 구비된 보호 커버를 더 포함할 수 있는 것을 특징으로 한다.And, the cover protrusion protruding in the outer circumferential direction in a position extending from the handle portion to the extension portion, and is arranged to fit in the other direction from one side of the stick, the head and the inside therein when inserted in one direction of the stick It has a cover space to accommodate the extension, the other end is supported is installed on the cover projections, characterized in that it may further include a protective cover provided to be detached to one side in use.
기타 실시예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Specific details of other embodiments are included in the detailed description and the drawings.
본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 및 그 제조 방법에 따르면, 샘플을 채취하는 헤드 부분과 헤드가 삽입되어 지지되는 스틱 부분을 서로 다른 재질로 다성분사출성형공법을 이용하여 일체의 사출물로 제작함에 따라 여타의 접착되는 공정이 없어 제조되는 공정이 축소되고, 제조 시간을 단축시킬 수 있다.According to the sampling sampling swab using the multi-component injection molding method according to an embodiment of the present invention and a method for manufacturing the same, the multi-component injection molding method using a head material for collecting a sample and a stick part to which the head is inserted and supported by different materials By using the integrally manufactured injection molding, there is no other bonding process, so that the manufacturing process is reduced and the manufacturing time can be shortened.
또한, 검체를 채취하는 헤드 부분을 사출이 가능하면서 흡수 성능을 가지는 합성 수지 재질로 채취되는 검체의 종류와 형태에 따라 경도를 조절하면서 성형 사출이 가능함에 따라 파티클이 발생되지 않아 위생 성능을 향상시키고, 검체의 종류와 형태에 따른 용도 별로 헤드 부분을 제조함으로써, 다양한 검체에 적합한 스왑을 제공할 수 있어 범용성을 확대시킬 수 있다.In addition, it is possible to inject the head portion to collect the sample, and it is made of a synthetic resin material that has absorption ability, and molding injection is possible while controlling the hardness according to the type and shape of the sample to be collected. In addition, by manufacturing the head portion according to the use according to the type and shape of the specimen, it is possible to provide a swap suitable for a variety of specimens to expand the versatility.
그리고, 검체를 채취하는 헤드 부분과 헤드 부분과 결합되는 스틱 부분은 다성분사출성형공법을 이용하여 일체로 제조함에 따라 접착과 비교하여 견고하게 고정됨에 따라 외력에 의해 이탈되는 것을 방지하고, 접착 물질이 존재하지 않아 오염 요인을 최소화하여 위생 성능을 향상시킬 수 있다.In addition, the head portion for collecting the sample and the stick portion combined with the head portion are firmly fixed as compared with the adhesion by using the multi-component injection molding method to prevent them from being separated by external force, and the adhesive material It does not exist, which can improve sanitary performance by minimizing contamination factors.
아울러, 검체를 채취하는 헤드 부분을 사출이 가능한 합성 수지 재질로 항균성능 등과 같은 부가적인 성능을 추가할 수 있음에 따라 다양한 기능성을 가지는 스왑을 제조할 수 있음에 따라 스왑의 기능성을 향상시킬 수 있다.In addition, as the synthetic resin material that can be injected into the head portion to collect the sample can be added to the additional performance, such as antimicrobial performance can be produced a swap having a variety of functionalities can improve the functionality of the swap. .
본 발명의 효과들은 이상에서 언급한 효과들로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 청구범위의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.
도 1은 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법을 나타내는 공정도.1 is a process chart showing a specimen sampling swab manufacturing method using the multi-component injection molding method according to an embodiment of the present invention.
도 2는 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계에서 사용되는 제 1 금형을 나타내는 분해 사시도.Figure 2 is an exploded perspective view showing a first mold used in the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of Figure 1;
도 3은 도 2의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계에서 성형된 스틱을 나타내는 사시도.Figure 3 is a perspective view showing a stick formed in the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
도 4는 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 이차 성형 단계에서 사용되는 제 2 금형을 나타내는 분해 사시도.Figure 4 is an exploded perspective view showing a second mold used in the secondary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of Figure 1;
도 5는 도 4의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 제 2 금형에 일차 성형 단계에서 성형된 스틱이 안치된 상태를 나타내는 사용 상태도.5 is a use state diagram showing a state in which a stick formed in the first molding step is placed in the second mold of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
도 6은 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 다른 실시예에 따른 일차 성형 단계에서 몸체 금형과 심체 금형을 나타내는 분해 사시도. FIG. 6 is an exploded perspective view illustrating a body mold and a core mold in a primary forming step according to another embodiment of a method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 1;
도 7은 도 6의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계의 몸체 금형과 심체 금형이 합형되어 스틱을 성형하는 상태를 나타내는 사용 상태도.7 is a use state diagram showing a state in which the body mold and the core mold of the primary molding step of the specimen sampling swab manufacturing method using the multi-component injection molding method of FIG.
도 8은 도 7의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계를 마친 후에 교체되는 헤드 금형과 몸체 금형을 나타내는 분해 사시도.FIG. 8 is an exploded perspective view illustrating a head mold and a body mold to be replaced after the first molding step of the method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 7;
도 9은 도 6의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 다른 실시예에 따라 일차 성형 단계후 이차 성형 단계의 몸체 금형과 헤드 금형이 합형되어 헤드를 성형하는 상태를 나타내는 사용 상태도.FIG. 9 is a use state diagram illustrating a state in which a body mold and a head mold of a secondary molding step are combined with each other to form a head after a primary molding step according to another embodiment of a method for manufacturing a sample swap using the multicomponent injection molding method of FIG. 6; .
도 10은 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법에 따라 제조된 다성분사출성형공법을 이용한 검체 채취 스왑을 나타내는 사시도.10 is a perspective view showing a sample collection swap using a multi-component injection molding method prepared according to the sample sampling swap using the multi-component injection molding method of FIG.
도 11은 도 10의 다성분사출성형공법을 이용한 검체 채취 스왑에 보호 커버를 설치한 상태를 나타내는 분해도.FIG. 11 is an exploded view illustrating a state in which a protective cover is installed on a specimen collection swab using the multicomponent injection molding method of FIG. 10; FIG.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
100 : 스왑 110 : 스틱100: swap 110: stick
111 : 손잡이부 112 : 연장부111: handle portion 112: extension portion
113 : 심체부 114 : 절개홈113: core 114: incision groove
115 : 커버 돌기 120 : 헤드115: cover protrusion 120: head
121 : 심체 수용부 130 : 보호 커버121: core housing 130: protective cover
131 : 보호 공간 210 : 제 1 금형131: protected space 210: the first mold
220 : 제 2 금형 310 : 몸체 금형220: second mold 310: body mold
320 : 심체 금형 330 : 헤드 금형320: core mold 330: head mold
이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 본 발명을 용이하게 실시할 수 있을 정도로 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that those skilled in the art may easily implement the present invention.
실시예를 설명함에 있어서 본 발명이 속하는 기술 분야에 익히 알려져 있고 본 발명과 직접적으로 관련이 없는 기술 내용에 대해서는 설명을 생략한다. 이는 불필요한 설명을 생략함으로써 본 발명의 요지를 흐리지 않고 더욱 명확히 전달하기 위함이다.In describing the embodiments, descriptions of technical contents which are well known in the technical field to which the present invention belongs and are not directly related to the present invention will be omitted. This is to more clearly communicate without obscure the subject matter of the present invention by omitting unnecessary description.
마찬가지 이유로 첨부 도면에 있어서 일부 구성요소는 과장되거나 생략되거나 개략적으로 도시되었다. 또한, 각 구성요소의 크기는 실제 크기를 전적으로 반영하는 것이 아니다. 각 도면에서 동일한 또는 대응하는 구성요소에는 동일한 참조 번호를 부여하였다.For the same reason, in the accompanying drawings, some components are exaggerated, omitted or schematically illustrated. In addition, the size of each component does not fully reflect the actual size. The same or corresponding components in each drawing are given the same reference numerals.
이하, 본 발명의 실시예들에 의하여 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법을 설명하기 위한 도면들을 참고하여 본 발명에 대해 설명하도록 한다.Hereinafter, the present invention will be described with reference to the drawings for explaining a method of preparing a specimen sampling swab using the multi-component injection molding method according to embodiments of the present invention.
도 1은 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법을 나타내는 공정도이고, 도 2는 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계에서 사용되는 제 1 금형을 나타내는 분해 사시도이며, 도 3은 도 2의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계에서 성형된 스틱을 나타내는 사시도이고, 도 4는 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 이차 성형 단계에서 사용되는 제 2 금형을 나타내는 분해 사시도이며, 도 5는 도 4의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 제 2 금형에 일차 성형 단계에서 성형된 스틱이 안치된 상태를 나타내는 사용 상태도이다.1 is a process chart showing a sample sampling swab manufacturing method using the multi-component injection molding method according to an embodiment of the present invention, Figure 2 is a primary molding step of the sample sampling swab manufacturing method using the multi-component injection molding method of FIG. 3 is an exploded perspective view illustrating a first mold used in FIG. 3, FIG. 3 is a perspective view illustrating a stick formed in a primary molding step of a specimen collecting swab manufacturing method using the multicomponent injection molding method of FIG. 2, and FIG. 5 is an exploded perspective view showing a second mold used in the secondary molding step of the method of manufacturing a sample collection swab using the component injection molding method, and FIG. 5 is a second mold of the sample collection swap manufacturing method using the multicomponent injection molding method of FIG. It is a use state diagram which shows the state which the stick shape | molded in the primary shaping | molding step is settled.
도 1 내지 도 5를 참고하면 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법은 각종 검사를 위해서 피검자의 타액과 혈액 등과 같은 검체를 채집하는 스왑(100)을 다성분사출성형공법을 이용하여 제조하는 방법에 관한 것이다. Referring to Figures 1 to 5 sample sampling swab manufacturing method using a multi-component injection molding method according to an embodiment of the present invention is a swab 100 for collecting samples such as saliva and blood of the subject for various tests It relates to a method for producing using the component injection molding method.
상술된 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법은 스왑(100)의 포함하는 스틱(110)과 헤드(120)의 재질을 선정하는 재질 선정 단계(S10), 일차 사출 성형 단계(S20), 이차 사출 성형 단계(S30), 및 스왑 완성 단계(S40)를 포함한다.Specimen sampling swab manufacturing method using the above-described multi-component injection molding method is a material selection step (S10), the primary injection molding step (S20) to select the material of the stick 110 and the head 120 including the swab 100 , Secondary injection molding step S30, and a swap completion step S40.
재질 선정 단계(S10)는 스왑(100)이 포함하고 있는 사용자가 파지하는 스틱(110)과 검체가 채취되는 헤드(120)를 각각 사출이 가능한 재질로 선정하는 단계이다. The material selection step (S10) is a step of selecting the stick 110 and the head 120 from which the sample is collected by the user included in the swap 100 as a material capable of injection.
즉, 스왑(100)을 다성분사출성형공법으로 제조하기 위해서 스왑(100)을 구성하고 있는 사용자가 파지하는 스틱(110)과 스틱(110)의 일측에 구비되는 헤드(120)를 각각 사출이 가능한 재질로 선정한다.That is, in order to manufacture the swap 100 by the multi-component injection molding method, injection of the stick 110 and the head 120 provided on one side of the stick 110 held by the user constituting the swap 100 is performed, respectively. Select the possible materials.
다시 말해서, 검체를 채집하기 위해서 사용자가 파지하면서 헤드(120)를 지지하는 스틱(110)과 검체를 직접 채집하는 헤드(120)를 각각 사출이 가능하면서 각각의 기능에 맞는 적정한 재질로 선정한다.In other words, in order to collect a sample, the stick 110 supporting the head 120 and the head 120 directly collecting the sample are selected as appropriate materials for each function while the user grips the sample.
여기서, 스틱(110)은 자루 형태로 사용자가 파지하여 검체를 채집하고, 검체가 채집하는 헤드(120)를 지지하도록 구비된다. 스틱(110)은 사출이 가능한 합성 수지 재질이 모두 사용될 수 있는 것으로, 바람직하기로, 열가소성 폴리에스테르 엘라스토머 (thermoplastic polyester elastomer; TPC-ET), 내충격성 폴리스틸렌 (High Impact Poly Styrene; HIPS), 폴리프로필렌(PP), 폴리카보네이트(PC), 아크릴로니트릴-스티렌 공중합체(ABS), 폴리에틸렌(PE), 나일론(Nylon), 등이나 이들의 합성물이 사용될 수 있으나, 이는 하나의 예시에 불과한 것으로, 재질이 한정되지 않는 것은 당업자에게 자명하다.Here, the stick 110 is provided to support the head 120 is collected by the user gripping the sample in the form of a bag, the sample. The stick 110 may be any injection-molded synthetic resin material, preferably, thermoplastic polyester elastomer (TPC-ET), high impact polystyrene (HIPS), polypropylene (PP), polycarbonate (PC), acrylonitrile-styrene copolymer (ABS), polyethylene (PE), nylon (Nylon), and the like or a combination thereof may be used, but this is only one example, and the material It is obvious to those skilled in the art that this is not limited.
또한, 헤드(120)는 스틱(110)의 일측에 구비되어 검체 채집 시에 인체에 직접 접촉되거나 구강이나 비강의 내부에 검체를 채집하는 것으로, 채집 시 부상을 방지하면서 검체를 효과적으로 채집하는 사출이 가능한 재질이 사용된다. 바람직하기로는 실리콘(silicon), 에틸렌 비닐 아세테이트(EVA) 등과 같은 탄성 중합체(Elastomer) 종류 및 인체에 무해한 성형사출용 특수재질 등이 사용될 수 수 있으나, 이는 하나의 예시에 불과한 것으로, 재질이 한정되지 않는 것은 당업자에게 자명하다.In addition, the head 120 is provided on one side of the stick 110 to directly contact the human body at the time of sample collection or to collect the sample inside the oral cavity or nasal cavity. Possible materials are used. Preferably, a type of elastomer such as silicone, ethylene vinyl acetate (EVA), and special material for molding injection, which is harmless to the human body, may be used, but this is only one example, and the material is not limited thereto. It will be apparent to those skilled in the art that they do not.
일차 사출 성형 단계(S20)는 사용자가 파지한 상태에서 헤드(120)가 일측에 구비되는 스틱(110)의 형상에 따라 스틱(110)의 재질로 선정된 원료를 주입하여 일차로 스틱(110)을 사출 성형하는 단계이다.In the primary injection molding step S20, the raw material selected as the material of the stick 110 is injected according to the shape of the stick 110 provided at one side of the head 120 in a state of being held by the user, and the stick 110 is first. It is a step of injection molding.
즉, 상술된 재질 선정 단계(S10)에서 스틱(110)과 헤드(120)의 재질을 각각 선정한 후에 사용자가 파지하는 손잡이부(111), 손잡이부(111)의 일측으로 연장된 연장부(112), 및 연장부(112)의 일측에 헤드(120)가 삽입되는 심체부(113)의 형상을 합형에 의해 내부에 구비된 제 1 금형(210)에 스틱(110) 재질로 선정된 원료를 주입하여 일차로 스틱(110)을 사출 성형하는 단계를 수행한다.That is, after selecting the material of the stick 110 and the head 120 in the above-described material selection step (S10), respectively, the handle portion 111, the extension portion 112 extended to one side of the handle portion 111 to be gripped by the user. ), And the raw material selected as the stick 110 material to the first mold 210 provided therein by the shape of the core portion 113 into which the head 120 is inserted into one side of the extension part 112. Injection is performed to injection molding the stick 110 first.
다시 말해서, 사용자가 파지한 상태에서 헤드(120)가 삽입 지지되는 형상을 사출에 의해 성형하기 위한 제 1 금형(210)을 구비하고, 제 1 금형(210)에 스틱(110) 재질로 형성된 합성 수지 원료를 주입하여 일차로 스틱(110)을 사출 성형한다.In other words, a composite having a first mold 210 for molding the shape in which the head 120 is inserted and supported in the state of being held by a user by injection, and formed of a stick 110 on the first mold 210. First, the stick 110 is injection molded by injecting a resin raw material.
이차 사출 성형 단계(S30)는 스틱(110)의 일측에 일체로 형성되도록 검체의 채취가 가능한 재질의 원료를 일차로 성형된 스틱(110)에 일측으로 주입하여 이차로 헤드(120)를 사출 성형하는 단계이다.Secondary injection molding step (S30) is injection molding the head 120 to the secondary by injecting the raw material of the material that can be sampled to one side so as to be integrally formed on one side of the stick (110) to one side. It's a step.
즉, 일차 사출 성형 단계(S20)에서 스틱(110)을 성형한 후에 제 1 금형(210)에서 취출하여 내부에 스틱이 안치되어 일측으로 헤드(120)가 구비되는 형상이 형성된 제 2 금형(220)으로 사출된 스틱(110)을 안치한 상태에서 헤드(120)가 구비되는 심체부(113)로 헤드(120) 재질로 선정된 원료를 주입하여 스틱(110)과 일체가 되도록 이차로 헤드(120)를 사출 성형하는 단계를 수행한다.That is, after forming the stick 110 in the first injection molding step (S20), the second mold 220 having a shape in which the stick 120 is taken out from the first mold 210 and the stick is placed therein is provided so that the head 120 is provided on one side. Inject the raw material selected as the material of the head 120 into the core portion 113 provided with the head 120 in the state in which the stick 110 is injected into the head 110 to secondary the head 120 to be integrated with the stick 110. ) Injection molding.
다시 말해서, 제 1 금형(210)에서 사출 성형을 마친 스틱(110)을 취출한 후에 합형하면 내부에 스틱(110)이 안치된 상태에서 심체부(113)에 헤드(120)의 형상이 형성된 제 2 금형(220)에 사출된 스틱(110)을 삽입 안치한 상태에서 합형하고, 제 2 금형(220)의 심체부(113)가 삽입된 헤드(120)의 형상 부분으로 헤드(120) 재질로 선정된 원료를 주입하여 심체부(113)에 헤드(120)를 일체로 사출 성형한다.In other words, when the mold 110 is ejected from the first mold 210 and then molded, the mold 110 has a shape of the head 120 formed in the core portion 113 in a state where the stick 110 is placed therein. 2 Molded in the state in which the stick 110 injected into the mold 220 is inserted and placed, and selected as the material of the head 120 as the shape of the head 120 in which the core portion 113 of the second mold 220 is inserted. The injected raw material is injected to integrally mold the head 120 to the core portion 113.
스왑 완성 단계(S40)는 이차 사출 성형 단계(S30)에서 사출 성형된 일체의 스틱(110)과 헤드(120)를 취출하여 스왑(100)을 완성하는 단계이다.The swap completion step S40 is a step of taking out the integral stick 110 and the head 120 that are injection molded in the secondary injection molding step S30 to complete the swap 100.
도 6은 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 다른 실시예에 따른 일차 성형 단계에서 몸체 금형과 심체 금형을 나타내는 분해 사시도이고, 도 7은 도 6의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계의 몸체 금형과 심체 금형이 합형되어 스틱을 성형하는 상태를 나타내는 사용 상태도이며, 도 8은 도 7의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 일차 성형 단계를 마친 후에 교체되는 헤드 금형과 몸체 금형을 나타내는 분해 사시도이고, 도 9은 도 6의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법의 다른 실시예에 따라 일차 성형 단계후 이차 성형 단계의 몸체 금형과 헤드 금형이 합형되어 헤드를 성형하는 상태를 나타내는 사용 상태도이다.FIG. 6 is an exploded perspective view illustrating a body mold and a core mold in a primary molding step according to another embodiment of a method of manufacturing a specimen collection swab using the multicomponent injection molding method of FIG. 1, and FIG. 7 is a multicomponent injection molding method of FIG. 6. Fig. 8 is a use state diagram showing a state in which a body mold and a core mold are molded together in a primary molding step of a sample collecting swab manufacturing method using a sample, and FIG. 8 is a sample sampling swab manufacturing method using the multicomponent injection molding method of FIG. 9 is an exploded perspective view illustrating a head mold and a body mold to be replaced after completing the primary molding step, and FIG. 9 is a secondary molding step after the primary molding step according to another embodiment of the specimen sampling method using the multicomponent injection molding method of FIG. 6. Is a state diagram showing the state in which the body mold and the head mold are molded to form the head.
도 6 내지 도 9는 본 발명의 다른 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법에 관한 것이다. 여기서, 본 발명의 다른 실시예에 따른 다성분사출성형공법은 도 1 내지 도 5에서 나타낸 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법에서 재질 선정 단계(S10), 및 스왑 완성 단계(S40)가 동일한 것으로, 차이가 있는 일차 사출 성형 단계(S20), 및 이차 사출 성형 단계(S30)에 대해서만 설명한다.6 to 9 relate to a method for producing a specimen sampling swab using a multi-component injection molding method according to another embodiment of the present invention. Here, the multi-component injection molding method according to another embodiment of the present invention is a material selection step (S10), and a swap completion step (S40) in the sample sampling swap manufacturing method using the multi-component injection molding method shown in Figs. Are the same, only the difference between the primary injection molding step S20 and the secondary injection molding step S30 will be described.
먼저, 일차 사출 성형 단계(S20)에 있어, 상술된 재질 선정 단계(S10)에서 스틱(110)과 헤드(120)의 재질을 각각 선정한 후에 합형에 의해 스틱(110)의 타측에 파지되는 손잡이부(111)와 일측으로 헤드(120)에 삽입되는 심체부(113)를 연결하는 연장부(112)의 형상을 내부에 구비된 몸체 금형(310)을 구비한다.First, in the primary injection molding step (S20), after selecting the material of the stick 110 and the head 120 in the above-described material selection step (S10), respectively, the handle portion gripped to the other side of the stick 110 by the molding It is provided with a body mold 310 provided therein the shape of the extension portion 112 connecting the 111 and the core portion 113 inserted into the head 120 to one side.
또한, 몸체 금형(310)의 일측으로 합형에 의해 내부에 심체부(113)의 형상이 구비된 심체 금형(320)을 슬라이드에 의해 교체 가능하게 설치한다. In addition, the core die 320 having the shape of the core portion 113 provided therein by the molding to one side of the body mold 310 so as to be replaced by a slide.
상술된, 몸체 금형(310)에 심체 금형(320)이 설치되어 각각 합형된 상태에서 스틱(110) 재질로 선정된 원료를 주입하여 일차로 스틱(110)을 사출 성형을 실시하여 일차 사출 성형 단계(S20)를 수행한다.As described above, the core mold 320 is installed in the body mold 310 to inject the raw material selected as the material of the stick 110 in the state of being molded, respectively, to firstly perform the injection molding of the stick 110 by primary injection molding step. Perform (S20).
이차 사출 성형 단계(S30)에 있어, 스틱(110)을 성형한 후에 몸체 금형(310)에서 심체 금형(320)을 분리하고, 심체 금형(320) 위치에 합형되면 내부에 심체부(113)가 삽입된 상태에서 심체부(113)와 일체화된 헤드(120)가 구비되는 형상이 구비된 헤드 금형(330)을 슬라이드에 의해 몸체 금형(310)의 일측에 교체 설치한다.In the secondary injection molding step S30, after the stick 110 is molded, the core mold 320 is separated from the body mold 310, and when the core body is molded at the core mold 320, the core portion 113 is formed therein. In the inserted state, the head mold 330 having a shape in which the head 120 integrated with the core portion 113 is provided is replaced and installed on one side of the body mold 310 by a slide.
몸체 금형(310)의 일측에 헤드 금형(330)을 설치한 상태에서 헤드 금형(330)의 내부에 위치한 심체부(113)에 헤드(120)를 사출에 의해 일체로 성형하기 위해서 헤드 금형(330)에 헤드 재질로 선정된 원료를 주입하여 이차로 헤드(120)를 사출 성형을 실시하여 이차 사출 성형 단계(S30)를 수행한다. Head mold 330 to integrally mold the head 120 by injection into the core portion 113 located inside the head mold 330 in a state in which the head mold 330 is installed on one side of the body mold 310. ) Is injected into the raw material selected as the head material to secondary injection molding the head 120 to perform a secondary injection molding step (S30).
상술된 이차 사출 성형 단계(S30) 이후에 스왑 완성 단계(S40)를 거쳐서 스왑(100)의 제조를 완성한다.After the above-described secondary injection molding step (S30) through the swap completion step (S40) to complete the manufacture of the swap (100).
도 10은 도 1의 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법에 따라 제조된 다성분사출성형공법을 이용한 검체 채취 스왑을 나타내는 사시도이고, 도 11은 도 10의 다성분사출성형공법을 이용한 검체 채취 스왑에 보호 커버를 설치한 상태를 나타내는 분해도이다.FIG. 10 is a perspective view illustrating a sample sampling swab using the multicomponent injection molding method manufactured according to the method of manufacturing a sample extraction swab using the multicomponent injection molding method of FIG. 1, and FIG. 11 is a view illustrating the sample extraction swab using the multicomponent injection molding method of FIG. 10. An exploded view showing a state where a protective cover is installed on a sampling swab.
도 10 및 도 11을 참고하면, 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑(100)은 상술된 실시예들에 따른 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법으로 제조된다.Referring to FIGS. 10 and 11, the specimen collection swab 100 using the multicomponent injection molding method according to an embodiment of the present invention is a specimen collection swab manufacturing method using the multicomponent injection molding method according to the embodiments described above. Is prepared.
즉, 본 발명의 일 실시예에 따른 다성분사출성형공법을 이용한 검체 채취 스왑(100)은 상술된 실시예들의 제조 방법에 따라 다성분사출성형공법에 따라 스틱(110)과 헤드(120)를 사출에 의해 일체로 구비된다.That is, the specimen collection swab 100 using the multi-component injection molding method according to an embodiment of the present invention is a stick 110 and the head 120 according to the multi-component injection molding method according to the manufacturing method of the above-described embodiments It is provided integrally by injection.
상술된, 다성분사출성형공법을 이용한 검체 채취 스왑(100)은 사용자가 파지하는 스틱(110), 헤드(120), 및 보호 커버(130)를 포함한다.The sample collection swab 100 using the multi-component injection molding method described above includes a stick 110, a head 120, and a protective cover 130 held by a user.
스틱(110)은 검체를 채취하는 사용자가 파지되는 손잡이부(111), 손잡이부(111)에서 일측으로 연장되는 연장부(112), 및 연장부(112)의 일측 끝에 돌출된 심체부(113)를 포함하여 사출되는 합성 수지 재질로 구비된다. 즉, 스틱(110)은 상술된 제조 방법을 적용하기 위해서 사출되는 합성 수지 재질로 구비되어 검체의 채집 시에 손잡이부(111)를 사용자가 파지한 상태에서 검체의 접근에 유리하도록 연장부(112)로 연장되어 검체를 채집하는 헤드(120)가 삽입 지지되는 심체부(113)를 구비된다. Stick 110 is the handle portion 111 is held by the user collecting the sample, the extension portion 112 extending to one side from the handle portion 111, and the core portion 113 protruding at one end of the extension portion 112 It is provided with a synthetic resin material that is injected, including). That is, the stick 110 is made of a synthetic resin material which is injected to apply the above-described manufacturing method, and the extension part 112 is advantageous to the access of the specimen in a state in which the user grips the handle 111 when the specimen is collected. It is provided with a core portion 113 is extended to the head 120 is inserted and supported for collecting the specimen.
또한, 스틱(110)에는 적어도 하나 이상으로 단면적이 축소되는 홈 형태로 연장부(112)에 각각 절개홈(114)을 형성할 수 있어 검체 채집 후에 사용자가 절개홈(114) 위치에서 양측으로 가압하여 용이하게 절단할 수 있다. 절개홈(114)은 헤드(120)에 검체를 채집한 상태에서 검사나 분석에 따라 다양한 형태로 보관 및 사용을 실시하기 위해서 사용에 따라 절개가 가능하도록 홈 형태로 형성될 수 있다.In addition, the stick 110 may be formed in each of the incision groove 114 in the extension portion 112 in the form of a groove in which the cross-sectional area is reduced to at least one or more, so that the user is pressed to both sides at the incision groove 114 position after the sample collection Can be easily cut. The incision groove 114 may be formed in the shape of a groove to enable cutting according to use in order to perform storage and use in various forms according to inspection or analysis in a state in which a sample is collected on the head 120.
스틱(110)에는 손잡이부(111)에서 연장부(112)로 연장되는 위치에 바깥 둘레 방향으로 돌출된 커버 돌기(115)가 설치된다. 커버 돌기(115)는 보호 커버(130)가 손잡이부(111)로 이동되는 것을 방지하기 위해서 걸림 지지하는 돌기 형태로 구비된다.The stick 110 is provided with a cover protrusion 115 protruding in the outer circumferential direction at a position extending from the handle portion 111 to the extension portion 112. The cover protrusion 115 is provided in the form of a protrusion supporting the protection cover 130 to prevent the protective cover 130 from being moved to the handle portion 111.
헤드(120)는 스틱(110)의 일측에 배치되어 있으며, 검체가 채취되는 사출이 가능한 합성 수지 재질로 심체부(113)의 바깥 둘레에 일체로 구비되어 내부에 심체부(113)가 수용되는 심체 수용부(121)가 형성되도록 사출 성형되도록 구비된다. 헤드(120)는 상술된 제조 방법을 적용하기 위해서 스틱(110)과 다른 재질의 검체가 채취되면서도 사출이 가능한 재질로 내부에 심체 수용부(121)에 심체부(113)가 수용되면서 심체부(113)와 일체로 사출 성형에 의해 구비된다.The head 120 is disposed on one side of the stick 110, the synthetic resin material from which the sample is collected is integrally provided on the outer circumference of the core portion 113, the core portion 113 is accommodated therein The core receiving part 121 is provided to be injection molded to form. Head 120 is a material that can be ejected while being sampled from the stick 110 and other materials in order to apply the above-described manufacturing method while the core portion 113 is accommodated in the core portion 121 inside the core portion ( 113 is provided by injection molding integrally.
보호 커버(130)는 스틱(110)의 일측에서 타측 방향으로 끼워지도록 배치되며, 스틱(110)의 일측 방향에서 삽입 시 내부에 헤드(120)와 연장부(112)가 수납되는 커버 공간(131)을 가지고, 타측끝이 커버 돌기(115)에 지지되어 설치되며, 사용 시에 일측으로 탈착 시키도록 구비된다. The protective cover 130 is disposed to be fitted in one direction of the stick 110 in the other direction, and the cover space 131 in which the head 120 and the extension 112 are accommodated when inserted in one direction of the stick 110. ), The other end is supported and installed on the cover protrusion 115, it is provided to be detached to one side in use.
즉, 보호 커버(130)는 내부에 커버 공간(131)을 가지도록 중공의 관형태로 구비되어 검체 채취 전과 검체 채취 후에 스틱(110)에 일측에서 타측으로 이동하여 헤드(120)와 연장부(112)가 커버 공간(131)에 삽입된 상태에서 타측 끝이 커버 돌기(115)가 지지되어 헤드(120)가 외부 물질에 의해 오염되는 것을 최소화하고, 외력에 의해 절단되거나 손상되는 것을 방지할 수 있으며, 보관 및 휴대가 용이하여 사용 편의성을 향상시킬 수 있다.That is, the protective cover 130 is provided in a hollow tubular shape to have a cover space 131 therein, and moves from one side to the other side of the stick 110 before and after sample collection, thereby moving the head 120 and the extension portion ( The other end of the cover protrusion 115 is supported while the 112 is inserted into the cover space 131 to minimize the contamination of the head 120 by an external material and to prevent cutting or damage by external force. In addition, it is easy to store and carry, thereby improving the convenience of use.
또한, 보호 커버(130)는 사용자가 파지한 상태로 용이하게 탈장착이 가능하게 구비되어 있어 검체 채취 시에는 제거한 상태로 검체를 채취하고, 검체 채취 후에 다시 장착하여 검체를 채취한 헤드(120)를 보호함으로써, 검체가 오염되는 것을 방지할 수 있다.In addition, the protective cover 130 is provided to be easily detachable in a state held by the user so that the sample is collected in a removed state when collecting the sample, and after mounting the sample again to collect the sample head 120 By protecting, the sample can be prevented from being contaminated.
한편, 본 명세서와 도면에는 본 발명의 바람직한 실시예에 대하여 개시하였으며, 비록 특정 용어들이 사용되었으나, 이는 단지 본 발명의 기술 내용을 쉽게 설명하고 발명의 이해를 돕기 위한 일반적인 의미에서 사용된 것이지, 본 발명의 범위를 한정하고자 하는 것은 아니다. 여기에 개시된 실시예 외에도 본 발명의 기술적 사상에 바탕을 둔 다른 변형예들이 실시 가능하다는 것은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 자명한 것이다.On the other hand, in the present specification and drawings have been described with respect to preferred embodiments of the present invention, although specific terms are used, it is merely used in a general sense to easily explain the technical details of the present invention and to help the understanding of the invention, It is not intended to limit the scope of the invention. It will be apparent to those skilled in the art that other modifications based on the technical idea of the present invention can be carried out in addition to the embodiments disclosed herein.

Claims (7)

  1. 각종 검사를 실시하도록 검체를 채취하는 검체 채취 스왑을 제조하는 방법에 있어서,In the method of manufacturing a sampling swab for collecting a sample to perform various inspections,
    상기 스왑이 포함하고 있는 사용자가 파지하는 스틱과 검체가 채취되는 헤드를 각각 사출이 가능한 재질로 선정하는 단계, Selecting a stick to be gripped by the user and a head from which the sample is collected as a material capable of injection, respectively;
    사용자가 파지한 상태에서 상기 헤드가 일측에 구비되는 상기 스틱의 형상에 따라 상기 스틱의 소재로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계,Injecting the raw material selected as the material of the stick according to the shape of the stick provided at one side of the head in a state in which the user is gripped, and firstly injection molding the stick;
    상기 스틱의 일측에 일체로 형성되도록 검체의 채취가 가능한 재질의 원료를 일차로 성형된 상기 스틱에 일측으로 주입하여 이차로 상기 헤드를 사출 성형하는 단계 및Injection molding the head secondary by injecting a raw material of a material that can be sampled into one side of the stick to be integrally formed on one side of the stick to one side;
    상기 스틱에 상기 헤드를 일체로 사출 성형한 후에 취출하여 상기 스왑을 완성하는 단계를 포함하는 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법.And extracting the head after the injection molding is integrally performed with the stick to complete the swap.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 재질을 각각 선정한 후에 상기 스틱 형상이 내부에 구비된 제 1 금형에 상기 스틱 재질로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계를 수행하고,After selecting each of the materials, injecting the raw material selected as the stick material into a first mold having the stick shape therein, and firstly injection molding the stick;
    상기 스틱을 성형한 후에 상기 제 1 금형에서 취출하여 내부에 상기 스틱이 안치되어 일측으로 상기 헤드가 구비되는 형상이 형성된 제 2 금형으로 사출된 상기 스틱을 안치한 상태에서 상기 헤드가 구비되는 형상 부분으로 상기 헤드 재질로 선정된 원료를 주입하여 상기 스틱과 일체가 되도록 이차로 상기 헤드를 사출 성형하는 단계를 수행하는 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑 제조 방법.After the stick is molded, the head is provided in the state in which the stick is ejected from the first mold and the stick is injected into the second mold having the shape of the head disposed on one side. Injecting the raw material selected as the head material to the injection-molding method using a multi-component injection molding method, characterized in that for performing the injection molding the head secondary to be integral with the stick.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 재질을 각각 선정한 후에 합형에 의해 상기 스틱의 타측에 파지되는 손잡이부와 일측으로 상기 헤드에 삽입되는 심체부를 연결하는 연장부의 형상을 내부에 구비된 몸체 금형을 구비하고, 상기 몸체 금형의 일측으로 합형에 의해 내부에 상기 심체부의 형상이 구비된 심체 금형을 슬라이드에 의해 교체 가능하게 설치하여 상기 몸체 금형과 상기 심체 금형에 상기 스틱 재질로 선정된 원료를 주입하여 일차로 상기 스틱을 사출 성형하는 단계를 수행하고,After selecting the respective materials and having a body mold provided therein the shape of the handle portion gripped to the other side of the stick by the molding and the extension portion connecting the core portion inserted into the head to one side, to one side of the body mold Installing a core mold having a shape of the core part inside by a molding so as to be replaced by a slide, and injecting the selected material as the stick material into the body mold and the core mold by injection molding the stick first; Then,
    상기 스틱을 성형한 후에 상기 심체 금형을 상기 몸체 금형에서 분리하고, 상기 심체 금형 위치에 합형되면 내부에 상기 심체부가 삽입된 상태에서 상기 심체부와 일체화된 상기 헤드가 구비되는 형상이 구비된 헤드 금형을 슬라이드에 의해 상기 몸체 금형에 교체 설치하여 상기 헤드 금형에 상기 헤드 재질로 선정된 원료를 주입하여 이차로 상기 헤드를 사출 성형하는 단계를 수행하는 것을 특징으로 하는 검체 채취 스왑 제조 방법.After the stick is molded, the core mold is separated from the body mold, and when molded at the core mold position, a head mold having a shape in which the head integrated with the core body is provided in the state where the core body is inserted therein. And replacing and installing the raw material selected as the head material into the head mold by installing a slide into the body mold by a slide to perform injection molding of the head secondaryly.
  4. 제 1 항의 제조 방법으로 제조된 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑.Specimen sampling swab using the multi-component injection molding method, characterized in that the manufacturing method of claim 1.
  5. 제 4 항에 있어서,The method of claim 4, wherein
    상기 스왑은,The swap is,
    상기 검체를 채취하는 사용자가 파지되는 손잡이부, 상기 손잡이부에서 일측으로 연장되는 연장부, 및 상기 연장부의 일측 끝에 돌출된 심체부를 포함하여 사출되는 합성 수지 재질로 구비된 스틱, 및A stick provided with a synthetic resin material, including a handle part which is held by the user who collects the specimen, an extension part extending from one side of the handle part, and a core part protruding from one end of the extension part;
    상기 스틱의 일측에 배치되어 있으며, 상기 검체가 채취되는 사출이 가능한 합성 수지 재질로 상기 심체부의 바깥 둘레에 일체로 구비되어 내부에 상기 심체부가 수용되는 심체 수용부가 형성되도록 사출 성형된 헤드를 포함하는 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑.It is disposed on one side of the stick, and the injection-molded synthetic resin material is provided integrally on the outer periphery of the core portion and includes an injection-molded head to form a core receiving portion for receiving the core portion therein Specimen sampling swab using multicomponent injection molding method, characterized in that.
  6. 제 4 항에 있어서,The method of claim 4, wherein
    상기 스틱의 적어도 하나 이상으로 단면적이 축소되는 홈 형태로 상기 연장부에 각각 절개홈을 더 형성하여 검체 채집 후에 용이하게 절단할 수 있는 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑.Sample collection swap using a multi-component injection molding method characterized in that the groove is reduced in cross-sectional area to at least one or more of the stick to form an incision groove in each of the extension portion can be easily cut after sample collection.
  7. 제 4 항에 있어서,The method of claim 4, wherein
    상기 손잡이부에서 상기 연장부로 연장되는 위치에 바깥 둘레 방향으로 돌출된 커버 돌기, 및A cover protrusion protruding in the outer circumferential direction at a position extending from the handle portion to the extension portion, and
    상기 스틱의 일측에서 타측 방향으로 끼워지도록 배치되며, 상기 스틱의 일측 방향에서 삽입 시 내부에 상기 헤드와 상기 연장부가 수납되는 커버 공간을 가지고, 타측끝이 상기 커버 돌기에 지지되어 설치되며, 사용 시에 일측으로 탈착 시키도록 구비된 보호 커버를 더 포함하는 것을 특징으로 하는 다성분사출성형공법을 이용한 검체 채취 스왑.It is disposed to be fitted in the other direction from one side of the stick, has a cover space in which the head and the extension is accommodated therein when inserted in one direction of the stick, the other end is installed supported by the cover protrusion, Specimen sampling swab using a multi-component injection molding method, characterized in that it further comprises a protective cover provided to detach to one side.
PCT/KR2015/000584 2014-01-22 2015-01-20 Specimen collection swap using multi-component injection molding and manufacturing method thereof WO2015111900A1 (en)

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