WO2015106555A1 - Method for preparing conductive metal connecting piece connected to pcb and connecting piece - Google Patents

Method for preparing conductive metal connecting piece connected to pcb and connecting piece Download PDF

Info

Publication number
WO2015106555A1
WO2015106555A1 PCT/CN2014/082933 CN2014082933W WO2015106555A1 WO 2015106555 A1 WO2015106555 A1 WO 2015106555A1 CN 2014082933 W CN2014082933 W CN 2014082933W WO 2015106555 A1 WO2015106555 A1 WO 2015106555A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
conductive connector
metal conductive
metal
thickness
Prior art date
Application number
PCT/CN2014/082933
Other languages
French (fr)
Chinese (zh)
Inventor
徐卓辉
Original Assignee
深圳市中金岭南科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市中金岭南科技有限公司 filed Critical 深圳市中金岭南科技有限公司
Publication of WO2015106555A1 publication Critical patent/WO2015106555A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0235Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/57Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals

Definitions

  • the present invention relates to a method for preparing a metal conductive connector for connection to a PCB and a composite metal conductive connector prepared by the method, and belongs to the technical field of composite metal material preparation.
  • the conductive connecting members for PCB circuit board connection are mostly made of pure nickel material or stainless steel material with good corrosion resistance.
  • the PCB circuit board of the lithium battery power management system (BMS) is often made of pure nickel sheets.
  • the conductive connector, the pure nickel piece is directly soldered to the button type battery case, and the substrate which is electrically connected with the PCB board is made of stainless steel.
  • US Pat. No. 4,729,925 provides a technical solution for improving the solderability of a conductive connector and a PCB circuit board by plating copper on a nickel substrate.
  • the technical solution has the following problems: 1) When the plating method is thick, the bonding strength between the materials cannot be satisfied, because the electrochemical deposition process determines the chemical bonding between the gradually deposited materials, and the chemical bonding results in The density of the internal structure of the coating is poor, and the thicker the coating, the more severe the density decreases, and the poor density results in a decrease in the bonding stability between the coating and the substrate, which tends to cause peeling, which in turn affects the connection performance with the PCB circuit board.
  • the waste liquid discharge problem caused by the plating process is difficult to avoid.
  • the plating method is thin, it is not conducive to improve the electrical conductivity of the conductive connecting member, which is very disadvantageous for achieving the application performance index of some high-end products, for pure nickel (resistivity 8.3 ⁇ ⁇ ⁇ cm or so) or Stainless steel (resistivity 50 ⁇ 80 ⁇ ⁇ ⁇ cm) substrate, its conductivity is better than Poor, therefore, it is difficult to obtain a conductive connecting member having high conductivity by the existing plating method.
  • Chinese Patent Publication No. 200920130921.4 discloses a conductive connector for a PCB circuit board, including a connection
  • the copper layer and the nickel layer provided in the scheme are only combined by one side, and the bonding strength is low, and the bonding stability cannot be ensured; especially when the bending deformation is required later, the edge of the joint surface of the copper layer and the nickel layer is connected.
  • the weak connection position between the chip and the PCB circuit board, in the process of stamping and bending the vicinity of the edge of the copper-nickel joint surface of the bent outer edge becomes the stress concentration of the stamping deformation, and the copper layer is very easy to start from the stress concentration position, along the copper
  • the nickel bond surface produces local delamination. Even if the delamination phenomenon does not occur during the stamping and bending process, this part will become a hidden trouble in the subsequent delamination process in the process of connecting with the PCB circuit board.
  • the technical problem to be solved by the present invention is to overcome the technical defects in the prior art in the preparation process of the conductive connecting member, such as the combination stability of the conductive connecting member and the PCB board, and the comprehensive performance of the formability.
  • a preparation process of a conductive connecting member that makes a conductive connecting member and a PCB board firmly combined and has good moldability is provided.
  • a further technical problem to be solved by the present invention is a technical defect in the prior art in which the joint stability of the conductive connecting member and the PCB board is poor, and the comprehensive performance of the formability is poor, thereby providing a combination with the PCB board.
  • a conductive connector with high stability and good formability is a technical defect in the prior art in which the joint stability of the conductive connecting member and the PCB board is poor, and the comprehensive performance of the formability is poor, thereby providing a combination with the PCB board.
  • the present invention provides a method of preparing a metal conductive connector for connection to a PCB board, comprising the steps of:
  • Step (1) fitting an inlay layer in the groove of the metal substrate with a groove, and rolling and compounding the fitting position of the metal substrate to form a composite metal strip ;
  • the metal substrate is a nickel material or a stainless steel material
  • the inlaid layer is a copper layer, a silver layer or a copper-silver composite layer having a silver surface
  • Step (2) performing at least two softening annealing and rolling treatment on the rolled composite metal strip to obtain a composite metal strip of a desired thickness, wherein the rolling between the two softening annealings The deformation rate is not more than 60%;
  • Step (3) The composite metal strip of the required gauge thickness is stamped to form a flat metal conductive joint.
  • the thickness of the inlaid layer accounts for 6% to 52% of the thickness of the ungrooved portion of the composite metal base tape.
  • the inlaid layer is a copper-silver composite layer having a surface of silver.
  • the thickness of the silver layer in the copper-silver composite layer is not open to the metal substrate.
  • the thickness of the groove portion is 2% to 7% of the thickness of the entire composite metal strip.
  • the softening annealing is a bright annealing.
  • the softening annealing temperature is 600 ° C to 950 ° C, preferably 700 ° C to 900 ° C.
  • the softening annealing speed is from 1.5 m / min to 5 m / min, preferably from 2 m / min to 4.5 m / min.
  • the softening annealing process in the step (2) is carried out under a protective atmosphere or a reducing atmosphere.
  • the width of the inlaid layer is 90%-99% of the total width of the groove.
  • the step (1) The rolling deformation rate of the metal substrate of the rolling compounding process is 30% to 60%.
  • the present invention also provides a metal conductive connector prepared by the above method.
  • the thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
  • the inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for about 1% to 5% of the thickness of the entire composite metal strip.
  • the present invention also provides a method of fabricating a bent metal conductive connector for connection to a PCB board, comprising the steps of preparing the composite metal conductive connector described above, further comprising a bend after the step (3) Fold step (4).
  • the present invention also provides a bent metal conductive connector for use in connection with a PCB board prepared by the above method.
  • the thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
  • the inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for about 1% to 5% of the thickness of the entire composite metal strip.
  • the present invention also provides a battery soldering foot of a button battery, comprising a PCB board, and a metal conductive connector prepared by the method for preparing any of the above metal conductive connectors, the inlay of the metal conductive connector The surface of the layer is attached to the PCB.
  • the present invention also provides a battery soldering foot of a button battery, comprising a PCB board, and a bent metal conductive connector prepared by the method for preparing any of the bent metal conductive connectors described above, the bending The surface of the inlaid layer of the metal conductive connector is attached to the PCB board.
  • the method for preparing a metal conductive connector for mounting a PCB board, the metal conductive connector, the bent metal conductive connector, and the battery soldering foot of the button battery provided by the present invention have the following advantages:
  • the method for preparing a metal conductive connector provided by the present invention firstly inserts an inlay layer in the groove of the metal substrate with a groove, and performs a fitting position of the composite metal strip. Rolling; then, the rolled composite metal strip is subjected to at least two softening annealing and rolling treatment to obtain a composite metal strip having a required thickness, wherein the rolling deformation ratio between the two softening annealings is not More than 60%, the composite metal strip of the required gauge thickness is finally stamped to form a flat or bent metal conductive joint.
  • the interdiffusion layer between the metal substrate and the inlay layer is successively thickened, and the firmness of the metal substrate and the inlaid layer is enhanced, so that the physical metallurgical bonding strength between the two is high.
  • the subsequent processing property of the composite metal strip is good; and the rolling deformation rate between the two softening annealings is strictly controlled, which not only optimizes the bonding strength between the metal substrate and the inlay layer, but also optimizes the metal conductive connecting member. Formability, and improved process efficiency, reducing process costs.
  • the metal substrate is a nickel material or a stainless steel material
  • the inlaid layer is a copper layer, a silver layer or a copper-silver composite layer having a silver surface.
  • a copper layer, a silver layer or a copper-silver complex with a silver surface on a nickel or stainless steel metal substrate The layering can improve the brazing performance of the composite metal strip. Since the conductivity of the pure nickel of the substrate is only about 20% of that of copper or silver, the inlay of the copper layer or the silver layer in the composite metal strip makes the whole inlay. The electrical connection of the composite metal structure is significantly improved compared to the conductivity of the pure nickel material.
  • a pure nickel substrate inlaid composite metal strip is taken as an example, wherein the unit price of copper is 1/3 of the unit price of nickel, and the unit price of nickel is 1/20 of the unit price of silver, so a copper layer or a silver layer is embedded in the composite metal strip. , which is beneficial to reduce costs, which is also applicable to stainless steel substrate inlaid composite metal strip.
  • the softening annealing is a bright annealing, and the softening annealing temperature is 600 ° C to 950 ° C, preferably 700 ° C to 900 ° C,
  • the softening annealing speed is from 1.5 m/min to 5 m/min, preferably from 2 m/min to 4.5 m/min.
  • the softening annealing process performed at the above temperature and speed unexpectedly has the highest bonding strength between the metal substrate and the inlaid layer, the metal conductive connecting member is less prone to delamination, and the metal conductive connector is most moldable. it is good.
  • the thickness of the inlaid layer accounts for 6% of the thickness of the ungrooved portion of the metal substrate before the rolling in the step (1) ⁇ 52%.
  • the qualification rate of the material composite is relatively high; while the thickness ratio of the silver layer in the inlaid composite metal is only 2%.
  • two composite processes are needed to reduce the difficulty of the manufacturing process. That is, the first composite is first prepared with a copper-silver composite metal strip, and then the strip is rolled to a suitable thickness before being inlaid.
  • the second composite into the substrate (Note: The second composite is inlaid and rolled composite).
  • the conductivity of the substrate pure nickel is only about 20% of that of copper or silver
  • the relative thickness ratio of the copper layer or the silver layer in the entire inlaid composite metal strip is increased, so that the conductivity of the entire metal conductive joint is relative to Significantly improved in pure nickel.
  • a pure nickel substrate inlaid composite metal strip is taken as an example, wherein the unit price of copper is 1/3 of the unit price of nickel, and the unit price of nickel is 1/20 of the unit price of silver, so the proportion of the inlaid copper layer is higher or the thickness of the silver layer is minimized.
  • the ratio is beneficial to material cost optimization.
  • the width of the inlaid layer is 90%-99% of the total width of the groove.
  • the deformation rate of the metal substrate is 30% to 60%.
  • Controlling the composite metal by controlling the width of the mosaic layer to be 90% to 99% of the total width of the groove.
  • the rolling deformation rate of the strip so that during the rolling deformation, the inlaid layer can be reasonably deformed in the groove as the rolling process progresses, and the edge of the inlaid layer can be made to be concave
  • the grooves are in good contact, so that the process can be perfectly combined with subsequent softening annealing and rolling processes, ultimately resulting in a higher bond strength between the inlaid layer and the grooves.
  • the total deformation rate of the metal substrate exceeds 80%, and the total rolling of the material from the in-situ rolling compounding process to the whole process of the finished product is greatly improved.
  • the deformation rate increases the formation rate of the fresh surface of the mosaic layer, so that the area of the surface to be bonded between the heterogeneous metals is greatly enhanced, and the firmness of the metal substrate and the embedded layer is enhanced.
  • the present invention also provides a method of preparing a bent metal conductive connector, comprising the steps of preparing the composite metal conductive connector described above, and further comprising the bending step (4) after the step (3).
  • the bending step (4) one end of the composite metal strip on which the inlaid layer is not mounted is bent to form a bent end substantially perpendicular to the surface of the metal substrate. Since the step (1)-step (3) of the above-mentioned bent metal conductive connection is the same as the above-mentioned metal conductive connecting member, the method for preparing the bent metal conductive connecting member of the present invention has the above-mentioned metal conductive connecting member preparing method All the advantages you have.
  • the inlaid layer is located in the groove, at least the bottom surface and the side surface thereof are in contact with the metal substrate, and during the bending process, the delamination of the inlay layer and the groove is not easily caused, and the bending is ensured.
  • the formability and bonding strength of the composite metal strip during the process; the solid bonding surface of the metal substrate and the insert material in the inlaid composite metal strip is more, and the formed "semi-wrapped" structure ensures the prepared conductive joints.
  • the bending fracture resistance is remarkably improved, and the formability of the prepared conductive connector is enhanced.
  • the metal substrate and the interdiffusion layer on the adjacent side of the mosaic layer are successively thickened to enhance the firmness of the metal substrate and the embedded material.
  • the method for preparing the bent metal conductive connector has the following basic principles: 1) greatly improving the total rolling of the material from the in-situ rolling compounding process to the whole process of the finished product.
  • the deformation rate that is, increasing the formation rate of the fresh surface of the material, can also be understood as the area of the surface to be bonded (especially the side) between the heterogeneous metals is greatly enhanced, so that the fresh contact area between the sides is increased as much as possible to form a firm physical metallurgy. Bonding lays the foundation.
  • the number of softening annealing processes can be interpreted as the successive thickening of the interdiffusion layer of the substrate and the adjacent sides of the inlaid material until a strong physical metallurgical bond is formed between the sides. 3) The rolling process will simultaneously form two balance mechanisms of side composite strength failure and side composite strength enhancement.
  • the deformation unevenness between the metal substrate and the embedded layer increases with the increase of the rolling deformation rate (Note: The work hardening rate of nickel and stainless steel substrates and copper or silver inserts differ greatly, the substrate Obviously higher), the tensile stress formed on the side of the metal substrate is more destructive to the bonding strength of the side surface between the heterogeneous materials; at the same time, the increase of the rolling deformation rate causes the surface of the fresh material adjacent to the adjacent side of the heterogeneous metal to increase. Conducive to the formation of a bond. Therefore, it is necessary to control the balance between the two mechanisms of bond strength failure and reinforcement, that is, it is necessary to control the rolling deformation ratio between the two softening annealings to a suitable range to ensure the side composite strength enhancement.
  • the preparation method proposed by the present invention comprehensively considers the above three mechanisms, thereby ensuring a firm physical metallurgical bond between the substrate and the side and bottom surfaces of the inlaid material.
  • the "semi-wrapped" structure formed by the more solid bonding surface of the substrate and the embedded metal in the composite metal strip ensures the preparation.
  • the flexural fracture resistance of the conductive connector is significantly improved, that is, the formability of the conductive connector is enhanced.
  • the rolling compounding process belongs to the physical metallurgical bonding process between heterogeneous materials through large plastic deformation between different component materials and appropriate energy introduction. The green environmental protection of the production process has been recognized.
  • the manufacturing method of the present invention has a curved shape prepared by the method in addition to obvious environmental advantages.
  • the metal conductive connecting member has excellent comprehensive properties such as brazing property, moldability, and electrical conductivity, and has good stability and consistency.
  • 1 is a schematic structural view of a bent metal conductive connection member
  • FIG. 2 is a plan view of a metal conductive connector
  • FIG. 3 is a cross-sectional view of a metal conductive connector
  • This embodiment provides a method of preparing a metal conductive connector for connection to a PCB board, the method uses a raw material: a nickel substrate including 30 mm (width) * 1.5 mm (thickness), 0.15 mm (thickness) ) *8mm (wide) pure copper tape.
  • the method comprises the following steps:
  • Step (1) continuously grooving a groove having a rectangular cross section on the surface of the pure nickel strip 1 with a groove width of 8.1 mm and a depth of 0.15 mm, and fitting the pure in the groove of the pure nickel substrate As a mosaic layer, the copper coiled tape was subjected to cold composite rolling at a corresponding fitting position by a rolling deformation rate of 60% to form a composite metal strip having a thickness of 0.6 mm.
  • the width of the inlaid layer-copper strip before rolling compounding is 98.77% of the total width of the groove;
  • Step (2) performing three times of softening annealing process on the composite metal strip after cold composite rolling, multi-pass rolling, strip cutting and the like in the annealing process, wherein the three-time soft-annealed strip
  • the thickness and annealing speed are 0.6mm/1.8mpm, 0.3mm/3mpm, 0.13mm/5mpm, and the annealing temperature is 850°C, which is protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the two softening annealing processes is 50% and 57%, respectively, and the total rolling deformation ratio of the inlaid composite metal substrate to the finished strip is 93%.
  • Step (3) stamping the composite metal strip of the required gauge thickness to form a flat metal conductive joint.
  • a metal conductive connection member of 0.1 mm (thickness) * 25 mm (width) is prepared by the above-mentioned preparation method of the present embodiment, and the size of the copper layer of the mosaic layer 2 is 0.08 mm (thickness). ) *4mm (width).
  • the bottom surface and the side surface of the inlaid layer 2 are physically metallurgically bonded to the pure nickel metal substrate 1.
  • the thickness of the mosaic layer 2 is the metal conductive connector 8% of the total thickness.
  • the temperature of the softening annealing may also be selected within the range of 600 ° C to 950 ° C, preferably within the range of 700 ° C to 900 ° C, for example
  • the softening annealing temperature can be selected from 600 ° C, 650 ° C, 700 ° C, 750 ° C, 800 ° C, 900 ° C, and the like.
  • the speed of the softening annealing may also be selected from the range of 1.5 m/min to 5 m/min, preferably from 2 m/min to 4.5 m/min.
  • the selection is made within the range, for example, the softening annealing temperature may be 1.5 m / h, 1.8 m / h, 2 m / h, 2.5 m / h, 2.8 m / h, 3 m / h, 3.5 m / h, 4 m / bell and 4.5 m / bell.
  • the deformation rate of the rolling compounding process in the step (1) may be in the range of 30% to 60% depending on the thickness relationship of the metal substrate and the inlaid layer. Make changes (Note: More than 50% are generally cold composite, 30% to 50% range is controlled by controlled atmosphere, and the atmosphere is ammonia decomposition gas or hydrogen). For example, the rolling deformation ratio of the composite metal strip is 30%, 35%, 40%, 45%, 48%, 50%, 52%, 58% and the like.
  • the composite metal strip has a thickness of 5-50% of the thickness of the entire metal substrate.
  • This embodiment provides a method of preparing a metal conductive connector for connection to a PCB board.
  • the raw material is a nickel substrate of 30 mm (width) * 1.5 mm (thickness), 0.3 mm (thickness) * 8 mm (width)
  • the copper-silver layered composite material wherein the copper-silver layered composite material has a total thickness of 10% and a copper layer of 90%, and the copper-silver layered composite material is composited by existing preparation techniques.
  • the method includes the following steps:
  • Step (1) continuously grooving a groove having a rectangular cross section on the surface of the pure nickel strip, the groove width is 8.2 mm, and the depth is 0.3 mm, and the copper is embedded in the groove of the pure nickel substrate.
  • the silver layered composite material was subjected to cold composite rolling at a corresponding fitting position by a rolling deformation rate of 60% to obtain a composite metal strip having a thickness of 0.6 mm.
  • the inlaid layer before rolling composite The width of the copper strip is 97.56% of the total width of the groove, and the inlaid layer is deformed in the gap;
  • Step (2) performing three times of softening annealing process on the composite metal strip after cold composite rolling, and performing multi-pass rolling, strip cutting and the like in the heat treatment process, wherein the three-time soft-annealed strip
  • the thickness and annealing speed are 0.6mm/1.5mpm, 0.4mm/2.5mpm, 0.18mm/5mpm, and the annealing temperature is 600°C, which is protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the two softening annealing processes is 33% and 55%, respectively, and the total rolling deformation rate of the metal substrate before the inlaying to the finished strip is 90%.
  • Step (3) stamping the composite metal strip of the required gauge thickness to form a flat metal conductive joint.
  • a metal conductive connecting member of 0.15 mm (thickness) * 25 mm (width) is prepared by the above-described preparation method of the present embodiment, and the size of the inlaid layer 2 is 0.025 mm (thickness) * 4mm (width).
  • the bottom surface of the inlaid layer is physically metallurgically bonded to the pure nickel metal substrate.
  • the thickness of the inlaid layer 2 is 16.7% of the total thickness of the metallic conductive connector.
  • the copper before the cold composite rolling of the step (1), ensuring that the thickness of the silver layer in the copper-silver composite layer accounts for 2% to 7% of the thickness of the ungrooved portion of the entire metal substrate, the copper can be obtained.
  • This embodiment is an improvement on the basis of Embodiment 1, and provides a method of bending a metal conductive connecting member.
  • the method comprises the steps 1 to 3 of the preparation method described in the embodiment 1, and further comprising the step (4): bending the conductive connecting member obtained in the step (3).
  • the conductive connection member after the press forming is generally subjected to relevant surface treatment and protection to facilitate the subsequent brazing process.
  • the outer surface of the damascene layer 2 is connected to the PCB 3 by soldering. After extensive testing, the peeling resistance between the metal conductive connector and the PCB 3 is above 1.6kgf, far exceeding the standard application requirements of 1.2kgf.
  • Example 4 is an improvement on the basis of Embodiment 2, and provides a method of bending a metal conductive connecting member.
  • the method comprises the steps 1 to 3 of the preparation method described in the embodiment 2, and further comprising the step (4): bending the metal conductive connecting member obtained in the step (3).
  • the outer surface of the silver layer of the inlaid layer 2 copper-silver layer composite material is connected to the PCB 3 through solder. After extensive testing, the peeling resistance between the metal conductive connector and the PCB board is above 1.6kgf.
  • This embodiment provides a method for preparing a battery soldering foot of a button battery and a battery soldering foot of the button battery.
  • the raw material used in the method 60 mm (width) * 1.5 mm (thickness) of SUS430 ferritic stainless steel strip, 0.15 mm (deep) * 12 mm (width) of pure copper coil.
  • the method comprises the following steps:
  • Step (1) continuously grooving a groove having a rectangular cross section at a central symmetrical position of both surfaces of the stainless steel strip, the groove width being 12.3 mm and the depth being 0.15 mm; fitting in the groove of the stainless steel strip As a mosaic layer, the pure copper coil is subjected to a controlled atmosphere thermal compounding at a corresponding fitting position by a rolling deformation rate of 40%.
  • the rolling composite temperature is 600 °C, and the protective gas is reduced by ammonia decomposition gas to obtain a thickness of 0.9 mm.
  • Composite metal strip ;
  • Step (2) performing a four-time softening annealing process on the composite metal strip after the controlled thermal composite rolling, and performing multi-pass rolling, strip cutting and the like in the heat treatment process, wherein four times of softening
  • the annealed strip thickness and annealing speed were 0.9mm/1.5mpm, 0.45mm/2.5mpm, 0.25mm/3.5mpm, 0.15mm/4mpm, and the annealing temperature was 925°C, which was protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the four softening annealing processes is 50%, 44%, 40%, respectively, and the total rolling deformation rate of the pre-composite composite substrate to the finished strip is 90%;
  • Step (3) The composite metal strip is punched to prepare a metal conductive joint having a required specification of 0.15 mm (thickness) * 56 mm (width).
  • Step (4) bending a 0.15 mm (thickness) * 56 mm (width) metal conductive connector to obtain a bent metal conductive connector;
  • Step (5) brazing and bonding the bent metal conductive connector to the PCB board to obtain a button battery solder fillet.
  • a metal conductive connection member of 0.15 mm (thickness) * 56 mm (width) of a desired specification is obtained, and the bottom surface, the side surface of the mosaic layer and the metal substrate are obtained.
  • the physical metallurgical bonding between them has a good bonding strength, and the subsequent formability of the metal conductive connecting member is good.
  • the obtained battery soldering foot of the button battery, the PCB board and the copper material embedded on both sides of the 430 stainless steel substrate realize a firm soldering connection, and the conductive legs are electrically conductive.
  • the processing parts are significantly improved.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Conductive Materials (AREA)
  • Metal Rolling (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A method for preparing a conductive metal connecting piece connected to a PCB (3) and the connecting piece prepared by the method. The method comprises the steps of: embedding an embedding layer (2) in a groove of a metal substrate (1) and conducting rolling at the embedding position so as to form a composite metal strip, wherein the metal substrate (1) is made of copper or stainless steel, and the embedding layer (2) is a copper layer, a silver layer or a copper-silver composite layer with silver on the surface; conducting softening annealing and rolling on the composite metal strip after rolling for at least two times, wherein the rolling deformation rate between the two times of softening annealing is not lager than 60%; and stamping the composite metal strip to a thickness of required specifications so as to from the conductive metal connecting piece. By means of the preparation method, the processes are environmentally friendly, and the prepared conductive connecting piece has high electrical conductivity, high stability in bonding to the PCB (3), and good formability.

Description

制备与 PCB板连接的金属导电连接件的方法及连接件 技术领域  Method and connector for preparing metal conductive connectors connected to PCB boards
[0001] 本发明涉及一种制备用于与 PCB 板连接的金属导电连接件的方法及采用该方法制备 的复合金属导电连接件, 属于复合金属材料制备技术领域。  [0001] The present invention relates to a method for preparing a metal conductive connector for connection to a PCB and a composite metal conductive connector prepared by the method, and belongs to the technical field of composite metal material preparation.
背景技术 Background technique
[0002] 移动电子产品 (如智能手机、 平板电脑) 的普及和迅猛发展, 使得人们对上述产品的 性能提出了更高要求, 而其中用于 PCB 电路板连接的导电连接件能否将 PCB 电路板可靠连 接对最终产品质量的可靠性和稳定性影响很大, 尤其是影响产品内阻、 温升等重要性能指标 的关键性因素。  [0002] The popularity and rapid development of mobile electronic products (such as smart phones and tablets) have made people put forward higher requirements on the performance of these products, and whether the conductive connectors for PCB circuit board connection can PCB circuits The reliable connection of the board has a great impact on the reliability and stability of the final product quality, especially the key factors affecting the important performance indicators such as internal resistance and temperature rise of the product.
[0003] 目前,用于 PCB电路板连接的导电连接件较多选用耐蚀性较好的纯镍材料或不锈钢材 料, 例如锂电池电源管理系统(BMS ) 的 PCB电路板经常用纯镍片作导电连接件, 纯镍片直 接焊接在扣式电池外壳上,而与 PCB板之间起到导电连接作用的基材则为不锈钢材质。然而, 无论是纯镍材料还是不锈钢材料都很难与锡形成牢固的合金层, 因此, 直接由这些材质所制 成的连接件与 PCB电路板上锡膏的连接要么稳定性差(对纯镍而言),要么根本无法钎焊(对 不锈钢而言)。  [0003] At present, the conductive connecting members for PCB circuit board connection are mostly made of pure nickel material or stainless steel material with good corrosion resistance. For example, the PCB circuit board of the lithium battery power management system (BMS) is often made of pure nickel sheets. The conductive connector, the pure nickel piece is directly soldered to the button type battery case, and the substrate which is electrically connected with the PCB board is made of stainless steel. However, it is difficult to form a strong alloy layer with tin, whether it is pure nickel or stainless steel. Therefore, the connection between the connectors directly made of these materials and the solder paste on the PCB circuit board is not stable (for pure nickel) Word), either it is impossible to braze at all (for stainless steel).
[0004] 美国专利文献 US 4572925提供了一种通过在镍基材上镀铜来改善导电连接件与 PCB 电路板上焊锡性能的技术方案。但该技术方案存在以下问题: 1 )镀覆法镀层较厚时无法满足 材料之间的结合强度, 原因在于: 电化学沉积工艺过程决定了逐渐沉积的材料原子间为化学 键合, 而化学键合导致镀层内部组织的致密度较差, 而且镀层越厚其致密度下降越剧烈, 而 致密度较差使得镀层与基材的结合稳定性下降, 容易出现剥离现象, 进而影响与 PCB电路板 的连接性能; 另外, 镀覆工艺所产生的废液排放问题难以回避。 2)镀覆法镀层较薄时不利于 提高导电连接件的导电性, 而这对达到某些高端产品的应用性能指标是非常不利的, 对于纯 镍(电阻率 8.3 μ Ω · cm左右)或者不锈钢 (电阻率 50~80 μ Ω · cm)基材来说, 其导电性能较 差, 因此, 现有镀覆法很难得到导电性较高的导电连接件。 [0004] US Pat. No. 4,729,925 provides a technical solution for improving the solderability of a conductive connector and a PCB circuit board by plating copper on a nickel substrate. However, the technical solution has the following problems: 1) When the plating method is thick, the bonding strength between the materials cannot be satisfied, because the electrochemical deposition process determines the chemical bonding between the gradually deposited materials, and the chemical bonding results in The density of the internal structure of the coating is poor, and the thicker the coating, the more severe the density decreases, and the poor density results in a decrease in the bonding stability between the coating and the substrate, which tends to cause peeling, which in turn affects the connection performance with the PCB circuit board. In addition, the waste liquid discharge problem caused by the plating process is difficult to avoid. 2) When the plating method is thin, it is not conducive to improve the electrical conductivity of the conductive connecting member, which is very disadvantageous for achieving the application performance index of some high-end products, for pure nickel (resistivity 8.3 μ Ω · cm or so) or Stainless steel (resistivity 50~80 μ Ω · cm) substrate, its conductivity is better than Poor, therefore, it is difficult to obtain a conductive connecting member having high conductivity by the existing plating method.
[0005] 中国专利文献 200920130921.4公开了一种用于 PCB电路板的导电连接件,包括连接在 [0005] Chinese Patent Publication No. 200920130921.4 discloses a conductive connector for a PCB circuit board, including a connection
PCB电路板上的纯镍或镀镍连接片, 所述连接片在与 PCB电路板相接触的表面上设有铜层。 该方案中所设铜层与镍层仅通过单面结合, 结合强度很低, 无法保证结合稳定性; 尤其是后 续需要弯折变形时,由于铜层与镍层的结合面的边沿处是连接片与 PCB电路板的弱连接位置, 在冲压折弯过程中, 折弯外缘的铜镍结合面边沿位置附近就成为冲压变形的应力集中处, 铜 层非常容易从应力集中位置开始, 沿铜镍结合面产生局部脱层, 即便在冲压弯折过程中没有 产生上述脱层现象, 该部分也将成为后续与 PCB电路板连接过程中产生脱层问题的隐患。 A pure nickel or nickel plated tab on the PCB circuit board, the tab having a copper layer on the surface in contact with the PCB circuit board. The copper layer and the nickel layer provided in the scheme are only combined by one side, and the bonding strength is low, and the bonding stability cannot be ensured; especially when the bending deformation is required later, the edge of the joint surface of the copper layer and the nickel layer is connected. The weak connection position between the chip and the PCB circuit board, in the process of stamping and bending, the vicinity of the edge of the copper-nickel joint surface of the bent outer edge becomes the stress concentration of the stamping deformation, and the copper layer is very easy to start from the stress concentration position, along the copper The nickel bond surface produces local delamination. Even if the delamination phenomenon does not occur during the stamping and bending process, this part will become a hidden trouble in the subsequent delamination process in the process of connecting with the PCB circuit board.
[0006] 综合上述分析, 如何提供一种能够与 PCB板牢固结合、成型性较好且环境友好的用于 PCB板的金属导电连接件以及其制备工艺是现有技术中还没有解决的技术难题。 [0006] Based on the above analysis, how to provide a metal conductive connector for a PCB board that can be firmly combined with a PCB board, has good moldability and is environmentally friendly, and a preparation process thereof is a technical problem that has not been solved in the prior art. .
发明内容 Summary of the invention
[0007] 因此, 本发明要解决的技术问题在于克服现有技术中的导电连接件的制备工艺使得导 电连接件与 PCB板的结合稳定性、 成型性的综合性能方面较差的技术缺陷, 从而提供一种使 得导电连接件与 PCB板牢固结合且成型性较好的导电连接件的制备工艺。  [0007] Therefore, the technical problem to be solved by the present invention is to overcome the technical defects in the prior art in the preparation process of the conductive connecting member, such as the combination stability of the conductive connecting member and the PCB board, and the comprehensive performance of the formability. A preparation process of a conductive connecting member that makes a conductive connecting member and a PCB board firmly combined and has good moldability is provided.
[0008] 本发明要解决的再一个技术问题在于现有技术中的导电连接件与 PCB 板的结合稳定 性、 成型性的综合性能方面较差的技术缺陷, 从而提供一种与 PCB板的结合稳定性强且成型 性较好的导电连接件。 [0008] A further technical problem to be solved by the present invention is a technical defect in the prior art in which the joint stability of the conductive connecting member and the PCB board is poor, and the comprehensive performance of the formability is poor, thereby providing a combination with the PCB board. A conductive connector with high stability and good formability.
[0009] 为此,本发明提供一种制备用于与 PCB板连接的金属导电连接件的方法,包括如下步 骤:  To this end, the present invention provides a method of preparing a metal conductive connector for connection to a PCB board, comprising the steps of:
[0010]步骤 (1 ): 在带有凹槽的金属基材的所述凹槽内嵌合镶嵌层, 并对所述金属基材的嵌 合位置进行轧制复合, 以形成复合金属带材;  [0010] Step (1): fitting an inlay layer in the groove of the metal substrate with a groove, and rolling and compounding the fitting position of the metal substrate to form a composite metal strip ;
[0011]其中, 所述金属基材为镍材或者不锈钢材, 所述镶嵌层为铜层、 银层或表面为银的铜- 银复合层; [0012]步骤 (2): 对轧制后的所述复合金属带材进行至少两次软化退火以及轧制处理, 得到 所需规格厚度的复合金属带材, 其中两次软化退火间的轧制变形率不大于 60%; [0011] wherein, the metal substrate is a nickel material or a stainless steel material, the inlaid layer is a copper layer, a silver layer or a copper-silver composite layer having a silver surface; [0012] Step (2): performing at least two softening annealing and rolling treatment on the rolled composite metal strip to obtain a composite metal strip of a desired thickness, wherein the rolling between the two softening annealings The deformation rate is not more than 60%;
[0013]步骤 (3 ): 对所需规格厚度的复合金属带材进行冲压, 以形成平直的金属导电连接件。 [0013] Step (3): The composite metal strip of the required gauge thickness is stamped to form a flat metal conductive joint.
[0014] 在所述步骤 (1)中的轧制之前, 所述镶嵌层的厚度占所述复合金属基带材未开槽部分的 厚度的 6%~52%。 [0014] Before the rolling in the step (1), the thickness of the inlaid layer accounts for 6% to 52% of the thickness of the ungrooved portion of the composite metal base tape.
[0015] 所述镶嵌层为表面为银的铜 -银复合层, 在所述步骤 (1)中的轧制之前, 所述的铜 -银复 合层中银层厚度占所述金属基材未开槽部分的厚度整个复合金属带材厚度的 2%~7%。  [0015] the inlaid layer is a copper-silver composite layer having a surface of silver. Before the rolling in the step (1), the thickness of the silver layer in the copper-silver composite layer is not open to the metal substrate. The thickness of the groove portion is 2% to 7% of the thickness of the entire composite metal strip.
[0016] 所述金属基材的总变形率超过 80%, 其中总变形率 = (基材变形前厚度-成品金属导电 连接件厚度) /基材变形前厚度 * 100%。 [0016] The total deformation rate of the metal substrate exceeds 80%, wherein the total deformation ratio = (thickness before deformation of the substrate - thickness of the finished metal conductive joint) / thickness before deformation of the substrate * 100%.
[0017] 所述软化退火为光亮退火。 [0017] The softening annealing is a bright annealing.
[0018] 所述软化退火的温度为 600°C~950°C, 优选 700°C~900°C。  [0018] The softening annealing temperature is 600 ° C to 950 ° C, preferably 700 ° C to 900 ° C.
[0019] 所述软化退火的速度为 1.5米 /分钟至 5米 /分钟, 优选为 2米 /分钟至 4.5米 /分钟。  [0019] The softening annealing speed is from 1.5 m / min to 5 m / min, preferably from 2 m / min to 4.5 m / min.
[0020] 所述步骤 (2) 中的软化退火过程在保护气氛或还原气氛下进行。 [0020] The softening annealing process in the step (2) is carried out under a protective atmosphere or a reducing atmosphere.
[0021] 所述步骤 (1 ) 中, 在所述步骤 (1 ) 的轧制之前, 所述镶嵌层的宽度为所述凹槽总宽 度的 90%-99%。 [0021] In the step (1), before the rolling of the step (1), the width of the inlaid layer is 90%-99% of the total width of the groove.
[0022] 所述步骤 (1 ) 轧制复合过程的金属基材的轧制变形率为 30%-60%。  [0022] The step (1) The rolling deformation rate of the metal substrate of the rolling compounding process is 30% to 60%.
[0023] 本发明还提供一种利用上述方法制备的金属导电连接件。 [0023] The present invention also provides a metal conductive connector prepared by the above method.
[0024] 所述镶嵌层的厚度占所述复合金属带材厚度的 5%~50%。 [0024] The thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
[0025] 所述镶嵌层为表面为银的铜 -银复合层, 所述铜-银复合层中银层厚度约占整个复合金 属带材厚度的 1%~5%。  [0025] The inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for about 1% to 5% of the thickness of the entire composite metal strip.
[0026] 本发明还提供一种用于与 PCB板连接的弯折金属导电连接件的制备方法,包括上述的 制备复合金属导电连接件的步骤, 还包括在所述步骤 (3 ) 之后的弯折步骤 (4)。  The present invention also provides a method of fabricating a bent metal conductive connector for connection to a PCB board, comprising the steps of preparing the composite metal conductive connector described above, further comprising a bend after the step (3) Fold step (4).
[0027] 所述弯折步骤 (4) 中, 将所述复合金属带材的没有安装所述镶嵌层的一端弯折以形 成基本垂直于金属基材表面的弯折端。 [0027] in the bending step (4), bending one end of the composite metal strip without the mounting layer to shape A bent end that is substantially perpendicular to the surface of the metal substrate.
[0028] 本发明还提供一种利用上述方法制备的用于与 PCB板连接的弯折金属导电连接件。  [0028] The present invention also provides a bent metal conductive connector for use in connection with a PCB board prepared by the above method.
[0029] 所述镶嵌层的厚度占所述复合金属带材厚度的 5%~50%。 [0029] The thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
[0030] 所述镶嵌层为表面为银的铜 -银复合层, 所述铜-银复合层中银层厚度约占整个复合金 属带材厚度的 1%~5%。  [0030] The inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for about 1% to 5% of the thickness of the entire composite metal strip.
[0031] 本发明还提供一种扣式电池的电池焊脚,包括 PCB板, 以及由以上所述任一金属导电 连接件的制备方法所制备的金属导电连接件, 该金属导电连接件的镶嵌层的表面与所述 PCB 板贴合连接。  [0031] The present invention also provides a battery soldering foot of a button battery, comprising a PCB board, and a metal conductive connector prepared by the method for preparing any of the above metal conductive connectors, the inlay of the metal conductive connector The surface of the layer is attached to the PCB.
[0032] 本发明还提供一种扣式电池的电池焊脚,包括 PCB板, 以及由以上所述任一弯折金属 导电连接件的制备方法所制备的弯折金属导电连接件, 该弯折金属导电连接件的镶嵌层的表 面与所述 PCB板贴合连接。 本发明提供的制备用于与 PCB板连接的金属导电连接件的制备 方法、 金属导电连接件、 弯折金属导电连接件以及扣式电池的电池焊脚具有以下优点:  [0032] The present invention also provides a battery soldering foot of a button battery, comprising a PCB board, and a bent metal conductive connector prepared by the method for preparing any of the bent metal conductive connectors described above, the bending The surface of the inlaid layer of the metal conductive connector is attached to the PCB board. The method for preparing a metal conductive connector for mounting a PCB board, the metal conductive connector, the bent metal conductive connector, and the battery soldering foot of the button battery provided by the present invention have the following advantages:
[0033] 1.本发明提供的金属导电连接件的制备方法, 首先在带有凹槽的金属基材的所述凹槽 内嵌合镶嵌层, 对所述复合金属带材的嵌合位置进行轧制; 然后对轧制后的所述复合金属带 材进行至少两次软化退火及轧制处理, 得到所需规格厚度的复合金属带材, 其中, 两次软化 退火间的轧制变形率不大于 60%, 最后对所需规格厚度的复合金属带材进行冲压, 以形成平 直或弯折的金属导电连接件。 通过采用至少两次软化退火, 使金属基材与镶嵌层之间的互扩 散层逐次加厚, 增强金属基材与镶嵌层的牢固性, 使得两者之间的物理冶金键合强度很高, 并使得复合金属带材后续的加工性好; 并且, 严格控制两次软化退火之间的轧制变形率, 不 但优化了金属基材与镶嵌层之间的结合强度, 也优化了金属导电连接件成型性, 并且提高了 工艺效率, 降低了工艺成本。 [0033] 1. The method for preparing a metal conductive connector provided by the present invention firstly inserts an inlay layer in the groove of the metal substrate with a groove, and performs a fitting position of the composite metal strip. Rolling; then, the rolled composite metal strip is subjected to at least two softening annealing and rolling treatment to obtain a composite metal strip having a required thickness, wherein the rolling deformation ratio between the two softening annealings is not More than 60%, the composite metal strip of the required gauge thickness is finally stamped to form a flat or bent metal conductive joint. By using at least two softening annealings, the interdiffusion layer between the metal substrate and the inlay layer is successively thickened, and the firmness of the metal substrate and the inlaid layer is enhanced, so that the physical metallurgical bonding strength between the two is high. The subsequent processing property of the composite metal strip is good; and the rolling deformation rate between the two softening annealings is strictly controlled, which not only optimizes the bonding strength between the metal substrate and the inlay layer, but also optimizes the metal conductive connecting member. Formability, and improved process efficiency, reducing process costs.
[0034] 在该方法中, 所述金属基材为镍材或者不锈钢材, 所述镶嵌层为铜层、 银层或表面为 银的铜 -银复合层。 在镍材或者不锈钢材的金属基材上镶嵌铜层、 银层或表面为银的铜 -银复 合层, 可以提高复合金属带材的钎焊性能, 由于基材纯镍的导电性只有铜或银的 20%左右, 因此在复合金属带材中镶嵌铜层或银层, 则使得整个由镶嵌复合金属结构所构成的导电连接 件较纯镍材料的导电性显著提高。 另外, 以纯镍基材镶嵌复合金属带材为例, 其中铜单价是 镍单价的 1/3, 而镍单价则是银单价的 1/20, 因此在复合金属带材中镶嵌铜层或银层, 有利于 降低成本, 这对不锈钢基材镶嵌复合金属带材同样适用。 [0034] In the method, the metal substrate is a nickel material or a stainless steel material, and the inlaid layer is a copper layer, a silver layer or a copper-silver composite layer having a silver surface. A copper layer, a silver layer or a copper-silver complex with a silver surface on a nickel or stainless steel metal substrate The layering can improve the brazing performance of the composite metal strip. Since the conductivity of the pure nickel of the substrate is only about 20% of that of copper or silver, the inlay of the copper layer or the silver layer in the composite metal strip makes the whole inlay. The electrical connection of the composite metal structure is significantly improved compared to the conductivity of the pure nickel material. In addition, a pure nickel substrate inlaid composite metal strip is taken as an example, wherein the unit price of copper is 1/3 of the unit price of nickel, and the unit price of nickel is 1/20 of the unit price of silver, so a copper layer or a silver layer is embedded in the composite metal strip. , which is beneficial to reduce costs, which is also applicable to stainless steel substrate inlaid composite metal strip.
[0035] 2. 本发明提供的金属导电连接件的制备方法, 所述软化退火为光亮退火, 所述软化退 火的温度为 600°C~950°C, 优选为 700°C~900°C, 所述软化退火的速度为 1.5米 /分钟至 5米 / 分钟, 优选为 2米 /分钟至 4.5米 /分钟。 在上述温度以及速度下进行的软化退火过程, 出乎意 料地, 所述金属基材与镶嵌层之间结合强度最高, 金属导电连接件不易出现脱层现象, 并且, 金属导电连接件成型性最好。  [0035] 2. The method for preparing a metal conductive connector according to the present invention, the softening annealing is a bright annealing, and the softening annealing temperature is 600 ° C to 950 ° C, preferably 700 ° C to 900 ° C, The softening annealing speed is from 1.5 m/min to 5 m/min, preferably from 2 m/min to 4.5 m/min. The softening annealing process performed at the above temperature and speed unexpectedly has the highest bonding strength between the metal substrate and the inlaid layer, the metal conductive connecting member is less prone to delamination, and the metal conductive connector is most moldable. it is good.
[0036] 3. 本发明提供的金属导电连接件的制备方法, 在所述步骤 (1)中的轧制之前, 所述镶嵌 层的厚度占所述金属基材未开槽部分厚度的 6%~52%。, 经过长期生产实践证明, 镶嵌复合金 属的镶嵌层与复合金属带材的比例在 6%~52%时, 材料一次复合的合格率相对较高; 而对于 镶嵌复合金属中银层厚度比例只有 2%~7%的情况,则需要采取两次复合工艺来减低制造过程 难度, 即第一次复合先制备出铜-银面复合金属带材, 然后将该带材轧薄至合适厚度后再进行 镶入基材的第二次复合(注: 第二次复合为镶嵌轧制复合)。 并且, 由于基材纯镍的导电性只 有铜或银的 20%左右, 因此增加铜层或银层在整个镶嵌复合金属带材中的相对厚度比例, 使 得整个金属导电连接件的导电性相对于纯镍材料来说显著提高。 同时, 以纯镍基材镶嵌复合 金属带材为例, 其中铜单价是镍单价的 1/3, 而镍单价则是银单价的 1/20, 因此镶嵌铜层比例 较高或尽量降低银层厚度比例均有利于材料成本优化。  [0036] 3. The method for preparing a metal conductive connector provided by the present invention, the thickness of the inlaid layer accounts for 6% of the thickness of the ungrooved portion of the metal substrate before the rolling in the step (1) ~52%. After long-term production practice, when the ratio of the inlaid composite metal inlaid layer to the composite metal strip is 6%~52%, the qualification rate of the material composite is relatively high; while the thickness ratio of the silver layer in the inlaid composite metal is only 2%. In the case of ~7%, two composite processes are needed to reduce the difficulty of the manufacturing process. That is, the first composite is first prepared with a copper-silver composite metal strip, and then the strip is rolled to a suitable thickness before being inlaid. The second composite into the substrate (Note: The second composite is inlaid and rolled composite). Moreover, since the conductivity of the substrate pure nickel is only about 20% of that of copper or silver, the relative thickness ratio of the copper layer or the silver layer in the entire inlaid composite metal strip is increased, so that the conductivity of the entire metal conductive joint is relative to Significantly improved in pure nickel. At the same time, a pure nickel substrate inlaid composite metal strip is taken as an example, wherein the unit price of copper is 1/3 of the unit price of nickel, and the unit price of nickel is 1/20 of the unit price of silver, so the proportion of the inlaid copper layer is higher or the thickness of the silver layer is minimized. The ratio is beneficial to material cost optimization.
[0037] 4. 本发明提供的金属导电连接件的制备方法, 在所述步骤 (1 ) 的轧制之前, 所述镶 嵌层的宽度为所述凹槽总宽度的 90%-99%。 所述步骤 (1 ) 后, 所述金属基材的变形率为 30%-60%。 通过控制所述镶嵌层宽度为所述凹槽总宽度的 90%-99%, 以及控制所述复合金属 带材的轧制变形率, 从而使得轧制变形过程中, 所述镶嵌层随着轧制过程的进行, 能够在所 述凹槽内合理变形, 促使所述镶嵌层的边缘能够与所述凹槽很好的接触, 从而使得该工序能 够与后续软化退火及轧制工序完美结合, 最终使得镶嵌层与所述凹槽之间具有较高的结合强 度。 4. The method for preparing a metal conductive connector provided by the present invention, before the rolling of the step (1), the width of the inlaid layer is 90%-99% of the total width of the groove. After the step (1), the deformation rate of the metal substrate is 30% to 60%. Controlling the composite metal by controlling the width of the mosaic layer to be 90% to 99% of the total width of the groove The rolling deformation rate of the strip, so that during the rolling deformation, the inlaid layer can be reasonably deformed in the groove as the rolling process progresses, and the edge of the inlaid layer can be made to be concave The grooves are in good contact, so that the process can be perfectly combined with subsequent softening annealing and rolling processes, ultimately resulting in a higher bond strength between the inlaid layer and the grooves.
[0038] 5. 本发明提供的金属导电连接件的制备方法, 所述金属基材的总变形率超过 80%, 通 过极大程度提高材料从镶嵌轧制复合工序开始至成品整个过程的总轧制变形率, 增加了镶嵌 层新鲜表面的形成率, 使得异质金属间的待结合面面积大大增强, 增强了金属基材与所镶嵌 层的牢固性。  [0038] 5. The method for preparing a metal conductive connector provided by the present invention, the total deformation rate of the metal substrate exceeds 80%, and the total rolling of the material from the in-situ rolling compounding process to the whole process of the finished product is greatly improved. The deformation rate increases the formation rate of the fresh surface of the mosaic layer, so that the area of the surface to be bonded between the heterogeneous metals is greatly enhanced, and the firmness of the metal substrate and the embedded layer is enhanced.
[0039] 6. 本发明还提供一种弯折金属导电连接件的制备方法, 包括上述制备复合金属导电连 接件的步骤, 还包括在所述步骤 (3 ) 之后的弯折步骤 (4)。 所述弯折步骤 (4) 中, 将所述 复合金属带材的没有安装所述镶嵌层的一端弯折以形成基本垂直于金属基材表面的弯折端。 由于上述弯折金属导电连接的步骤 (1 ) -步骤 (3 ) 与上述金属导电连接件的制备方法相同, 因此, 本发明的弯折金属导电连接件的制备方法具有上述金属导电连接件制备方法具备的所 有优点。 另外, 由于所述镶嵌层位于所述凹槽内, 其至少底面与侧面与所述金属基材接触, 在弯折过程中, 不易导致镶嵌层与所述凹槽的脱层, 保证了弯折过程中复合金属带材的成型 性以及结合强度; 使镶嵌复合金属带材中金属基材与嵌材的牢固结合面更多, 形成的 "半包 裹"式结构确保了所制备的导电连接件的抗折弯断裂性明显提高, 增强了所制备的导电连接 件的成型性。 同时, 通过控制软化退火的次数至少为两次, 使金属基材与镶嵌层的相邻侧面 的互扩散层逐次加厚, 增强金属基材与所镶嵌材料的牢固性。  6. The present invention also provides a method of preparing a bent metal conductive connector, comprising the steps of preparing the composite metal conductive connector described above, and further comprising the bending step (4) after the step (3). In the bending step (4), one end of the composite metal strip on which the inlaid layer is not mounted is bent to form a bent end substantially perpendicular to the surface of the metal substrate. Since the step (1)-step (3) of the above-mentioned bent metal conductive connection is the same as the above-mentioned metal conductive connecting member, the method for preparing the bent metal conductive connecting member of the present invention has the above-mentioned metal conductive connecting member preparing method All the advantages you have. In addition, since the inlaid layer is located in the groove, at least the bottom surface and the side surface thereof are in contact with the metal substrate, and during the bending process, the delamination of the inlay layer and the groove is not easily caused, and the bending is ensured. The formability and bonding strength of the composite metal strip during the process; the solid bonding surface of the metal substrate and the insert material in the inlaid composite metal strip is more, and the formed "semi-wrapped" structure ensures the prepared conductive joints. The bending fracture resistance is remarkably improved, and the formability of the prepared conductive connector is enhanced. At the same time, by controlling the number of times of softening annealing to at least two times, the metal substrate and the interdiffusion layer on the adjacent side of the mosaic layer are successively thickened to enhance the firmness of the metal substrate and the embedded material.
[0040] 7. 本发明提供的弯折金属导电连接件的制备方法, 其基本原理由三方面机制综合构 成: 1 )极大程度提高材料从镶嵌轧制复合工序开始至成品整个过程的总轧制变形率, 即增加 材料新鲜表面的形成率, 也可理解为异质金属间的待结合面 (特别是侧面) 面积大大增强, 这样侧面间新鲜接触面积尽可能增加从而为形成牢固的物理冶金键合奠定基础。 2)同时增加 软化退火过程的次数可解释为使基材与所镶嵌材料的相邻侧面的互扩散层逐次加厚, 直至确 保在侧面之间形成牢固的物理冶金键合。 3 )轧制过程会同时形成侧面复合强度破坏与侧面复 合强度增强两种平衡机制。 金属基材与所镶嵌层间随着轧制变形率不断加大而增加彼此间的 变形不均匀性 (注: 镍及不锈钢基材与铜或银嵌材的加工硬化率相差较大, 基材明显较高), 由此金属基材侧所形成的拉应力对异质材料间侧面的结合强度破坏程度加剧; 同时由于轧制 变形率增加又使得异质金属相邻侧面附近新鲜材料表面增多有利于形成结合。 因此必须控制 结合强度破坏与增强的两种机制的平衡度, 即需要控制两次软化退火间的轧制变形率至合适 的范围来确保侧面复合强度增强。 [0040] 7. The method for preparing the bent metal conductive connector provided by the present invention has the following basic principles: 1) greatly improving the total rolling of the material from the in-situ rolling compounding process to the whole process of the finished product. The deformation rate, that is, increasing the formation rate of the fresh surface of the material, can also be understood as the area of the surface to be bonded (especially the side) between the heterogeneous metals is greatly enhanced, so that the fresh contact area between the sides is increased as much as possible to form a firm physical metallurgy. Bonding lays the foundation. 2) increase at the same time The number of softening annealing processes can be interpreted as the successive thickening of the interdiffusion layer of the substrate and the adjacent sides of the inlaid material until a strong physical metallurgical bond is formed between the sides. 3) The rolling process will simultaneously form two balance mechanisms of side composite strength failure and side composite strength enhancement. The deformation unevenness between the metal substrate and the embedded layer increases with the increase of the rolling deformation rate (Note: The work hardening rate of nickel and stainless steel substrates and copper or silver inserts differ greatly, the substrate Obviously higher), the tensile stress formed on the side of the metal substrate is more destructive to the bonding strength of the side surface between the heterogeneous materials; at the same time, the increase of the rolling deformation rate causes the surface of the fresh material adjacent to the adjacent side of the heterogeneous metal to increase. Conducive to the formation of a bond. Therefore, it is necessary to control the balance between the two mechanisms of bond strength failure and reinforcement, that is, it is necessary to control the rolling deformation ratio between the two softening annealings to a suitable range to ensure the side composite strength enhancement.
[0041] 本发明所提出的制备方法正是综合考虑了上述三种机制, 因而确保了基材与所镶嵌材 料的侧面与底面均为牢固的物理冶金键合。较现有镀覆结构基材与覆材只有单面结合的特征, 显然镶嵌复合金属带材中基材与嵌材的牢固结合面更多而形成的 "半包裹"式结构确保了所 制备的导电连接件的抗折弯断裂性明显提高, 即增强了该导电连接件的成型性。 轧制复合工 艺属于通过不同组元材料间的大塑性变形及适当的能量引入实现异质材料间物理冶金键合过 程, 其生产流程的绿色环保性实际上已得到公认。  [0041] The preparation method proposed by the present invention comprehensively considers the above three mechanisms, thereby ensuring a firm physical metallurgical bond between the substrate and the side and bottom surfaces of the inlaid material. Compared with the existing single-sided structure of the coated structural substrate and the covering material, it is obvious that the "semi-wrapped" structure formed by the more solid bonding surface of the substrate and the embedded metal in the composite metal strip ensures the preparation. The flexural fracture resistance of the conductive connector is significantly improved, that is, the formability of the conductive connector is enhanced. The rolling compounding process belongs to the physical metallurgical bonding process between heterogeneous materials through large plastic deformation between different component materials and appropriate energy introduction. The green environmental protection of the production process has been recognized.
[0042] 由上可见, 与现有的纯镍或不锈钢基材表面镀覆技术及其材料性能相比较而言, 本发 明所述制造方法除了明显的环保优势外, 用该方法所制备的弯折金属导电连接件的钎焊性、 成型性、 导电性等综合性能优异而且稳定一致性好。  [0042] It can be seen from the above that compared with the existing pure nickel or stainless steel substrate surface plating technology and its material properties, the manufacturing method of the present invention has a curved shape prepared by the method in addition to obvious environmental advantages. The metal conductive connecting member has excellent comprehensive properties such as brazing property, moldability, and electrical conductivity, and has good stability and consistency.
附图说明 DRAWINGS
[0043] 为了使本发明的内容更容易被清楚的理解, 下面根据本发明的具体实施例并结合附 图, 对本发明作进一步详细的说明, 其中  [0043] In order to make the content of the present invention easier to understand, the present invention will be further described in detail below in accordance with the specific embodiments of the invention,
[0044] 图 1为弯折金属导电连接件的结构示意图;  1 is a schematic structural view of a bent metal conductive connection member;
[0045] 图 2为金属导电连接件的俯视图;  2 is a plan view of a metal conductive connector; [0045] FIG.
[0046] 图 3为金属导电连接件的横截面图; [0047] 图 4 为弯折金属导电连接件与 PCB板连结的结构示意图 3 is a cross-sectional view of a metal conductive connector; [0047] FIG. 4 is a schematic structural view of a bent metal conductive connector and a PCB board
[0048] 图中附图标记表示为: 1-金属基材; 2-镶嵌层; 3-PCB板。  [0048] Reference numerals in the figures are indicated as follows: 1-metal substrate; 2-mount layer; 3-PCB board.
具体实施方式 detailed description
[0049] 为了使本发明的目的、 技术方案和优点更加清楚, 下面将结合附图对本发明的实施方 式作进一步地详细描述。  The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0050] 实施例 1 Embodiment 1
[0051] 本实施例提供一种制备用于与 PCB板连接的金属导电连接件的方法,该方法采用的原 材料: 包括 30mm (宽) * 1.5mm (厚) 的镍基材, 0.15mm (厚) *8mm (宽)的纯铜卷带。  [0051] This embodiment provides a method of preparing a metal conductive connector for connection to a PCB board, the method uses a raw material: a nickel substrate including 30 mm (width) * 1.5 mm (thickness), 0.15 mm (thickness) ) *8mm (wide) pure copper tape.
[0052] 该方法包括如下步骤: [0052] The method comprises the following steps:
[0053] 步骤(1 ):在纯镍带材 1表面连续刨出截面为矩形的凹槽,槽宽为 8.1mm,深为 0.15mm, 在纯镍基材的所述凹槽内嵌合纯铜卷带作为镶嵌层, 在相应嵌合位置经过 60%轧制变形率的 冷复合轧制形成厚度为 0.6mm的复合金属带材。其中,轧制复合前所述镶嵌层-铜带的宽度为 所述凹槽总宽度的 98.77% ;  [0053] Step (1): continuously grooving a groove having a rectangular cross section on the surface of the pure nickel strip 1 with a groove width of 8.1 mm and a depth of 0.15 mm, and fitting the pure in the groove of the pure nickel substrate As a mosaic layer, the copper coiled tape was subjected to cold composite rolling at a corresponding fitting position by a rolling deformation rate of 60% to form a composite metal strip having a thickness of 0.6 mm. Wherein, the width of the inlaid layer-copper strip before rolling compounding is 98.77% of the total width of the groove;
[0054] 步骤 (2): 对冷复合轧制后的复合金属带材进行三次软化退火过程、 退火过程间进行 多道次轧制、 分条剪切等工序, 其中, 三次软化退火的带材厚度及退火速度分别为 0.6mm/1.8mpm、 0.3mm/3mpm、 0.13mm/5mpm, 退火温度均为 850°C, 通氨分解气还原气体 保护。 由上可见, 两次软化退火过程间的轧制变形率分别为 50%、 57% , 镶嵌复合前金属基 材至成品带材的总轧制变形率为 93%。 [0054] Step (2): performing three times of softening annealing process on the composite metal strip after cold composite rolling, multi-pass rolling, strip cutting and the like in the annealing process, wherein the three-time soft-annealed strip The thickness and annealing speed are 0.6mm/1.8mpm, 0.3mm/3mpm, 0.13mm/5mpm, and the annealing temperature is 850°C, which is protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the two softening annealing processes is 50% and 57%, respectively, and the total rolling deformation ratio of the inlaid composite metal substrate to the finished strip is 93%.
[0055] 步骤 (3 ): 对所需规格厚度后的复合金属带材进行冲压, 以形成平直的金属导电连接 件。  [0055] Step (3): stamping the composite metal strip of the required gauge thickness to form a flat metal conductive joint.
[0056] 如图 2、 图 3所示, 利用本实施例的上述制备方法制备得到 0.1mm (厚) *25mm (宽) 的金属导电连接件, 镶嵌层 2铜片的尺寸为 0.08mm (厚度) *4mm (宽度)。 所述镶嵌层 2的 底面、 侧面与所述纯镍金属基材 1之间物理冶金键合。 镶嵌层 2的厚度为该金属导电连接件 总厚度的 8%。 [0056] As shown in FIG. 2 and FIG. 3, a metal conductive connection member of 0.1 mm (thickness) * 25 mm (width) is prepared by the above-mentioned preparation method of the present embodiment, and the size of the copper layer of the mosaic layer 2 is 0.08 mm (thickness). ) *4mm (width). The bottom surface and the side surface of the inlaid layer 2 are physically metallurgically bonded to the pure nickel metal substrate 1. The thickness of the mosaic layer 2 is the metal conductive connector 8% of the total thickness.
[0057] 作为对本实施例的制备方法的一种变形, 所述软化退火的温度还可以在 600°C~950°C 范围内选择, 优选在 700°C~900°C范围内进行选择, 例如, 软化退火温度可以选择 600°C、 650°C、 700°C、 750°C、 800°C、 900°C等等。  [0057] As a modification to the preparation method of the present embodiment, the temperature of the softening annealing may also be selected within the range of 600 ° C to 950 ° C, preferably within the range of 700 ° C to 900 ° C, for example The softening annealing temperature can be selected from 600 ° C, 650 ° C, 700 ° C, 750 ° C, 800 ° C, 900 ° C, and the like.
[0058] 作为本实施例的制备方法的另一种变形, 所述软化退火的速度还可以在 1.5米 /分钟至 5米 /分钟范围内选择, 优选在 2米 /分钟至 4.5米 /分钟的范围内进行选择, 例如, 所述软化退 火的温度可以为 1.5米 /钟、 1.8米 /钟、 2米 /钟、 2.5米 /钟、 2.8米 /钟、 3米 /钟、 3.5米 /钟、 4 米 /钟以及 4.5米 /钟。  [0058] As another variation of the preparation method of the present embodiment, the speed of the softening annealing may also be selected from the range of 1.5 m/min to 5 m/min, preferably from 2 m/min to 4.5 m/min. The selection is made within the range, for example, the softening annealing temperature may be 1.5 m / h, 1.8 m / h, 2 m / h, 2.5 m / h, 2.8 m / h, 3 m / h, 3.5 m / h, 4 m / bell and 4.5 m / bell.
[0059] 作为本实施的制备方法的再一种变形, 在步骤 (1 ) 中所述轧制复合过程的变形率可 以根据金属基材以及镶嵌层的厚度关系在 30%-60%的范围内进行变化 (注: 50%以上一般为 冷复合, 30%~50%范围则采用可控气氛热复合, 气氛为氨分解气或氢气)。 例如, 复合金属 带材的轧制变形率为 30%、 35%、 40%、 45%、 48%、 50%、 52%、 58%等等。  [0059] As a further modification of the preparation method of the present embodiment, the deformation rate of the rolling compounding process in the step (1) may be in the range of 30% to 60% depending on the thickness relationship of the metal substrate and the inlaid layer. Make changes (Note: More than 50% are generally cold composite, 30% to 50% range is controlled by controlled atmosphere, and the atmosphere is ammonia decomposition gas or hydrogen). For example, the rolling deformation ratio of the composite metal strip is 30%, 35%, 40%, 45%, 48%, 50%, 52%, 58% and the like.
[0060] 需要说明的是, 在所述步骤 (1 ) 中的冷复合轧制之前, 保证所述镶嵌层的厚度占所 述金属基材未开槽部分厚度的 6%~52%, 可以获得镶嵌层的厚度占整个金属基材厚度 5-50% 的复合金属带材。 [0060] It should be noted that, before the cold composite rolling in the step (1), ensuring that the thickness of the inlaid layer accounts for 6% to 52% of the thickness of the ungrooved portion of the metal substrate, The composite metal strip has a thickness of 5-50% of the thickness of the entire metal substrate.
[0061] 实施例 2 Example 2
[0062] 本实施例提供一种制备用于与 PCB板连接的金属导电连接件的方法,原材料为 30mm (宽) * 1.5mm (厚) 的镍基材, 0.3mm (厚) *8mm (宽)的铜一银层状复合材料, 其中铜一银层 状复合材料中银层占总厚为 10%,铜层占 90%,铜一银层状复合材料采用现有制备技术复合。  [0062] This embodiment provides a method of preparing a metal conductive connector for connection to a PCB board. The raw material is a nickel substrate of 30 mm (width) * 1.5 mm (thickness), 0.3 mm (thickness) * 8 mm (width) The copper-silver layered composite material, wherein the copper-silver layered composite material has a total thickness of 10% and a copper layer of 90%, and the copper-silver layered composite material is composited by existing preparation techniques.
[0063] 该方法包括如下步骤: [0063] The method includes the following steps:
[0064] 步骤(1 ): 在纯镍带材表面连续刨出截面为矩形的凹槽, 槽宽为 8.2mm, 深为 0.3mm, 在纯镍基材的所述凹槽内嵌合铜一银层状复合材料作为镶嵌层, 在相应嵌合位置经过 60%轧 制变形率的冷复合轧制得到厚度为 0.6mm 的复合金属带材。 其中, 轧制复合前所述镶嵌层- 铜带的宽度为所述凹槽总宽度的 97.56%, 所述镶嵌层在所述间隙内变形; [0064] Step (1): continuously grooving a groove having a rectangular cross section on the surface of the pure nickel strip, the groove width is 8.2 mm, and the depth is 0.3 mm, and the copper is embedded in the groove of the pure nickel substrate. As a mosaic layer, the silver layered composite material was subjected to cold composite rolling at a corresponding fitting position by a rolling deformation rate of 60% to obtain a composite metal strip having a thickness of 0.6 mm. Wherein, the inlaid layer before rolling composite - The width of the copper strip is 97.56% of the total width of the groove, and the inlaid layer is deformed in the gap;
[0065] 步骤 (2): 对冷复合轧制后的复合金属带材进行三次软化退火过程、 热处理过程间进 行多道次轧制、 分条剪切等工序, 其中, 三次软化退火的带材厚度及退火速度分别为 0.6mm/1.5mpm、 0.4mm/2.5mpm、 0.18mm/5mpm, 退火温度均为 600°C, 通氨分解气还原气 体保护。 由上可见, 两次软化退火过程间的轧制变形率分别为 33%、 55% , 镶嵌复合前金属 基材至成品带材的总轧制变形率为 90%。 [0065] Step (2): performing three times of softening annealing process on the composite metal strip after cold composite rolling, and performing multi-pass rolling, strip cutting and the like in the heat treatment process, wherein the three-time soft-annealed strip The thickness and annealing speed are 0.6mm/1.5mpm, 0.4mm/2.5mpm, 0.18mm/5mpm, and the annealing temperature is 600°C, which is protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the two softening annealing processes is 33% and 55%, respectively, and the total rolling deformation rate of the metal substrate before the inlaying to the finished strip is 90%.
[0066] 步骤(3 ): 对所需规格厚度的复合金属带材进行冲压, 以形成平直的金属导电连接件。  [0066] Step (3): stamping the composite metal strip of the required gauge thickness to form a flat metal conductive joint.
[0067] 如图 2、 图 3所示, 利用本实施例的上述制备方法制备得到 0.15mm (厚) *25mm (宽) 的金属导电连接件, 镶嵌层 2的尺寸为 0.025mm (厚度) *4mm (宽度)。 所述镶嵌层的底面与 所述纯镍金属基材之间物理冶金键合。镶嵌层 2的厚度为该金属导电连接件总厚度的 16.7%。 [0067] As shown in FIG. 2 and FIG. 3, a metal conductive connecting member of 0.15 mm (thickness) * 25 mm (width) is prepared by the above-described preparation method of the present embodiment, and the size of the inlaid layer 2 is 0.025 mm (thickness) * 4mm (width). The bottom surface of the inlaid layer is physically metallurgically bonded to the pure nickel metal substrate. The thickness of the inlaid layer 2 is 16.7% of the total thickness of the metallic conductive connector.
[0068] 在所述步骤 (1 ) 的冷复合轧制之前, 保证所述铜-银复合层中银层厚度占整个金属基 材未开槽部分厚度的 2%~7%, 可以获得所述铜-银复合层中银层厚度占整个金属基材厚度的 1%~5%的复合金属带材。 [0068] before the cold composite rolling of the step (1), ensuring that the thickness of the silver layer in the copper-silver composite layer accounts for 2% to 7% of the thickness of the ungrooved portion of the entire metal substrate, the copper can be obtained. - A composite metal strip in which the thickness of the silver layer in the silver composite layer accounts for 1% to 5% of the thickness of the entire metal substrate.
[0069] 实施例 3 Example 3
[0070] 本实施例是在实施例 1的基础上的改进, 提供一种弯折金属导电连接件的方法。 该方 法包括实施例 1所述制备方法的步骤 1~3, 还包括步骤 (4): 将步骤 (3 ) 所得的导电连接件 进行折弯成型。  [0070] This embodiment is an improvement on the basis of Embodiment 1, and provides a method of bending a metal conductive connecting member. The method comprises the steps 1 to 3 of the preparation method described in the embodiment 1, and further comprising the step (4): bending the conductive connecting member obtained in the step (3).
[0071] 根据镶嵌铜材容易氧化变色的特性, 一般对冲压成型后的导电连接件要进行相关表面 处理和保护, 以利于后续的钎焊过程。  [0071] According to the characteristics that the inlaid copper material is easily oxidized and discolored, the conductive connection member after the press forming is generally subjected to relevant surface treatment and protection to facilitate the subsequent brazing process.
[0072] 经过 SMT工序, 镶嵌层 2的外表面与 PCB板 3通过焊锡进行连接。 经大批量测试, 金属导电连接件与 PCB板 3间的抗剥离拉拔力均在 1.6kgf 以上,远超过 1.2kgf的标准应用要 求。  [0072] After the SMT process, the outer surface of the damascene layer 2 is connected to the PCB 3 by soldering. After extensive testing, the peeling resistance between the metal conductive connector and the PCB 3 is above 1.6kgf, far exceeding the standard application requirements of 1.2kgf.
[0073] 实施例 4 [0074] 本实施例是在实施例 2的基础上的改进, 提供一种弯折金属导电连接件的方法。 该方 法包括实施例 2所述制备方法的步骤 1~3, 还包括步骤 (4): 将步骤 (3 ) 所得的金属导电连 接件折弯成型。 Example 4 [0074] This embodiment is an improvement on the basis of Embodiment 2, and provides a method of bending a metal conductive connecting member. The method comprises the steps 1 to 3 of the preparation method described in the embodiment 2, and further comprising the step (4): bending the metal conductive connecting member obtained in the step (3).
[0075] 经过 SMT工序, 镶嵌层 2铜一银层状复合材料的银层外表面与 PCB板 3过焊锡进行 连接。 经大批量测试, 金属导电连接件与 PCB板间的抗剥离拉拔力均在 1.6kgf 以上。  [0075] After the SMT process, the outer surface of the silver layer of the inlaid layer 2 copper-silver layer composite material is connected to the PCB 3 through solder. After extensive testing, the peeling resistance between the metal conductive connector and the PCB board is above 1.6kgf.
[0076] 实施例 5 Example 5
[0077] 本实施例提供一种扣式电池的电池焊脚的制备方法及扣式电池的电池焊脚。  [0077] This embodiment provides a method for preparing a battery soldering foot of a button battery and a battery soldering foot of the button battery.
[0078] 该方法采用的原材料: 60mm (宽) * 1.5mm (厚) 的 SUS430 铁素体不锈钢带材, 0.15mm (深) * 12mm (宽)的纯铜卷带。 [0078] The raw material used in the method: 60 mm (width) * 1.5 mm (thickness) of SUS430 ferritic stainless steel strip, 0.15 mm (deep) * 12 mm (width) of pure copper coil.
[0079] 该方法包括如下步骤: [0079] The method comprises the following steps:
[0080] 步骤 (1 ) : 在不锈钢带材两表面的中心对称位置连续刨出截面为矩形的槽, 槽宽为 12.3mm, 深为 0.15mm; 在不锈钢带材的所述凹槽内嵌合纯铜卷带作为镶嵌层, 在相应嵌合 位置经过 40%的轧制变形率的可控气氛热复合, 轧制复合温度为 600 °C ,通氨分解气还原保护 气体, 得到厚度为 0.9mm的复合金属带材;  [0080] Step (1): continuously grooving a groove having a rectangular cross section at a central symmetrical position of both surfaces of the stainless steel strip, the groove width being 12.3 mm and the depth being 0.15 mm; fitting in the groove of the stainless steel strip As a mosaic layer, the pure copper coil is subjected to a controlled atmosphere thermal compounding at a corresponding fitting position by a rolling deformation rate of 40%. The rolling composite temperature is 600 °C, and the protective gas is reduced by ammonia decomposition gas to obtain a thickness of 0.9 mm. Composite metal strip;
[0081] 步骤 (2): 对可控热复合轧制后的复合金属带材进行四次软化退火过程, 热处理过程 间进行多道次轧制、 分条剪切等工序, 其中, 四次软化退火的带材厚度及退火速度分别为 0.9mm/1.5mpm、 0.45mm/2.5mpm、 0.25mm/3.5mpm、 0.15mm/4mpm, 退火温度均为 925°C, 通氨分解气还原气体保护。 由上可见, 四次软化退火过程间的轧制变形率分别为 50%、 44%、 40% , 镶嵌复合前基材至成品带材的总轧制变形率为 90% ;  [0081] Step (2): performing a four-time softening annealing process on the composite metal strip after the controlled thermal composite rolling, and performing multi-pass rolling, strip cutting and the like in the heat treatment process, wherein four times of softening The annealed strip thickness and annealing speed were 0.9mm/1.5mpm, 0.45mm/2.5mpm, 0.25mm/3.5mpm, 0.15mm/4mpm, and the annealing temperature was 925°C, which was protected by reducing gas by ammonia decomposition gas. It can be seen from the above that the rolling deformation rate between the four softening annealing processes is 50%, 44%, 40%, respectively, and the total rolling deformation rate of the pre-composite composite substrate to the finished strip is 90%;
[0082] 步骤(3 ): 对复合金属带材进行冲压, 制备所需规格为 0.15mm (厚) *56mm (宽)的金 属导电连接件。  [0082] Step (3): The composite metal strip is punched to prepare a metal conductive joint having a required specification of 0.15 mm (thickness) * 56 mm (width).
[0083] 步骤(4): 将 0.15mm (厚) *56mm (宽)的金属导电连接件进行折弯成型, 得到弯折金 属导电连接件; [0084] 步骤 (5 ): 将上述弯折金属导电连接件与 PCB板钎焊连结, 得到扣式电池焊脚。 [0083] Step (4): bending a 0.15 mm (thickness) * 56 mm (width) metal conductive connector to obtain a bent metal conductive connector; [0084] Step (5): brazing and bonding the bent metal conductive connector to the PCB board to obtain a button battery solder fillet.
[0085] 在本实施例中, 步骤 (3 ) 后, 得到所需规格的 0.15mm (厚) *56mm (宽)的金属导电 连接件, 所述镶嵌层的底面、 侧面与所述金属基材之间物理冶金键合, 具有较好的结合强度, 该金属导电连接件的后续成型性较好。 [0085] In this embodiment, after step (3), a metal conductive connection member of 0.15 mm (thickness) * 56 mm (width) of a desired specification is obtained, and the bottom surface, the side surface of the mosaic layer and the metal substrate are obtained. The physical metallurgical bonding between them has a good bonding strength, and the subsequent formability of the metal conductive connecting member is good.
[0086] 在本实施例中, 步骤 (5 ) 后, 得到的扣式电池的电池焊脚, PCB板与 430不锈钢基 材两面所镶嵌的铜材实现了牢固钎焊连接, 而且焊脚的导电性较原有材质 (430不锈钢镀镍 后再局部镀锡) 的加工件显著提高。  [0086] In the embodiment, after the step (5), the obtained battery soldering foot of the button battery, the PCB board and the copper material embedded on both sides of the 430 stainless steel substrate realize a firm soldering connection, and the conductive legs are electrically conductive. Compared with the original material (430 stainless steel nickel plated and then partially tinned), the processing parts are significantly improved.
[0087] 显然, 上述实施例仅仅是为清楚地说明所作的举例, 而并非对实施方式的限定。 对于 所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。 这里无需也无法对所有的实施方式予以穷举。 而由此所引伸出的显而易见的变化或变动仍处 于本发明的保护范围之中。  [0087] It is to be understood that the above-described embodiments are merely illustrative and not restrictive. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.

Claims

权 利 要 求 书 Claim
1.一种制备用于与 PCB板连接的金属导电连接件的方法, 其特征在于: 包括如下步骤: 步骤(1 ): 在带有凹槽的金属基材的所述凹槽内嵌合镶嵌层, 并对所述金属基材的嵌合 位置进行轧制复合, 以形成复合金属带材, A method of preparing a metal conductive connector for connection to a PCB board, comprising: the following steps: Step (1): fitting the inlay in the groove of the metal substrate with a groove a layer, and rolling and compounding the fitting position of the metal substrate to form a composite metal strip,
其中, 所述金属基材为镍材或者不锈钢材, 所述镶嵌层为铜层、 银层或表面为银的铜- 银复合层;  Wherein, the metal substrate is a nickel material or a stainless steel material, and the mosaic layer is a copper layer, a silver layer or a copper-silver composite layer having a silver surface;
步骤 (2 ) : 对轧制后的所述复合金属带材进行至少两次软化退火, 以及轧制处理, 得到 所需规格厚度的复合金属带材, 其中, 两次软化退火间的轧制变形率不大于 60%;  Step (2): performing at least two softening annealing on the rolled composite metal strip and rolling treatment to obtain a composite metal strip having a required thickness, wherein the rolling deformation between the two softening annealings The rate is not more than 60%;
步骤 (3 ): 对所需规格厚度的复合金属带材进行冲压, 以形成平直的金属导电连接件。 Step (3): Pressing a composite metal strip of a desired gauge thickness to form a flat metal conductive joint.
2. 根据权利要求 1所述的金属导电连接件的制备方法, 其特征在于: 在所述步骤(1)中 的轧制之前, 所述镶嵌层的厚度占所述金属基材未开槽部分厚度的 6%〜52%。 2. The method of manufacturing a metal conductive connector according to claim 1, wherein: before the rolling in the step (1), the thickness of the mosaic layer occupies an ungrooved portion of the metal substrate 6% to 52% of the thickness.
3 .根据权利要求 1或 2所述的金属导电连接件的制备方法, 其特征在于: 所述镶嵌层为 表面为银的铜 -银复合层, 在所述步骤(1)中的轧制之前, 所述铜-银复合层中银层厚度占所述 金属基材未开槽部分厚度的 2%〜7%。  The method of manufacturing a metal conductive connector according to claim 1 or 2, wherein: the inlaid layer is a copper-silver composite layer having a surface of silver, before rolling in the step (1) The thickness of the silver layer in the copper-silver composite layer is 2% to 7% of the thickness of the ungrooved portion of the metal substrate.
4 .根据权利要求 1-3中任一项所述的金属导电连接件的制备方法, 其特征在于: 所述金 属基材的总变形率超过 80%。  The method of producing a metal conductive connector according to any one of claims 1 to 3, wherein the metal substrate has a total deformation ratio of more than 80%.
5.根据权利要求 1-4中任一项所述的金属导电连接件的制备方法, 其特征在于: 所述软 化退火为光亮退火。  The method of producing a metal conductive connector according to any one of claims 1 to 4, wherein the softening annealing is a bright annealing.
6.根据权利要求 1-5中任一项所述的金属导电连接件的制备方法, 其特征在于: 所述软 化退火的温度为 600°C〜950°C。  The method of producing a metal conductive connector according to any one of claims 1 to 5, wherein the softening annealing temperature is 600 ° C to 950 ° C.
7.根据权利要求 6所述的金属导电连接件的制备方法, 其特征在于: 所述软化退火的温 度为 700°C〜900°C。  The method of producing a metal conductive connector according to claim 6, wherein the softening annealing temperature is 700 ° C to 900 ° C.
8.根据权利要求 1-7中任一项所述的金属导电连接件的制备方法, 其特征在于: 所述软 化退火的速度为 1. 5米 /分钟至 5米 /分钟。  The method of producing a metal conductive connector according to any one of claims 1 to 7, wherein the speed of the softening annealing is from 1. 5 m / min to 5 m / min.
9.根据权利要求 8所述的金属导电连接件的制备方法, 其特征在于: 所述软化退火的速 度为 2米 /分钟至 4. 5米 /分钟。  The method of producing a metal conductive connector according to claim 8, wherein the softening annealing has a speed of from 2 m/min to 4.5 m/min.
10.根据权利要求 1-9中所述的金属导电连接件的制备方法, 其特征在于: 所述步骤(2 ) 中的软化退火过程在保护气氛或还原气氛下进行。  10. A method of preparing a metal conductive connector according to any of claims 1-9, characterized in that the softening annealing process in the step (2) is carried out under a protective atmosphere or a reducing atmosphere.
11.根据权利要求 1-10中任一项所述的金属导电连接件的制备方法, 其特征在于: 在所 述步骤 (1 ) 的轧制之前, 所述镶嵌层材料的宽度为所述凹槽总宽度的 90%-99%。  The method for preparing a metal conductive connector according to any one of claims 1 to 10, wherein: before the rolling of the step (1), the width of the inlaid layer material is the concave 90%-99% of the total width of the groove.
12.根据权利要求 1-11中任一项所述的金属导电连接件的制备方法, 其特征在于: 所述 步骤 (1 ) 轧制复合过程金属基材的轧制变形率为 30%-60%。 The method of manufacturing a metal conductive connector according to any one of claims 1 to 11, wherein: Step (1) The rolling deformation rate of the metal substrate in the rolling compounding process is 30% to 60%.
13.—种用于与 PCB板连接的弯折金属导电连接件的制备方法, 其特征在于: 包括权利要 求 1-13中任一项所述的制备金属导电连接件的步骤, 还包括在所述步骤 (3 ) 之后的弯折步 骤 (4)。  13. A method of preparing a bent metal conductive connector for connection to a PCB board, comprising: the step of preparing a metal conductive connector according to any one of claims 1 to 13, further comprising The bending step (4) after the step (3).
14.根据权利要求 13所述的制备用于与 PCB板连接的弯折金属导电连接件的制备方法, 其特征在于: 所述弯折步骤(4) 中, 将所述复合金属带材的没有安装所述镶嵌层的一端弯折 以形成基本垂直于金属基材表面的弯折端。  The method for preparing a bent metal conductive connector for connecting to a PCB board according to claim 13, wherein: in the bending step (4), the composite metal strip is not One end of the mounting layer is bent to form a bent end substantially perpendicular to the surface of the metal substrate.
15.一种用于与 PCB板连接的金属导电连接件, 其特征在于: 采用权利要求 1-12中任一 项所述的制备方法制备而成。  A metal conductive connector for connection to a PCB, characterized in that it is produced by the production method according to any one of claims 1-12.
16.根据权利要求 15所述的金属导电连接件, 其特征在于: 所述镶嵌层的厚度占所述复 合金属带材厚度的 5%〜50%。  The metal conductive connector according to claim 15, wherein: the thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
17.根据权利要求 16所述的金属导电连接件, 其特征在于: 所述镶嵌层为表面为银的铜- 银复合层, 所述铜-银复合层中银层厚度占所述复合金属带材厚度的 1%〜5%。  The metal conductive connector according to claim 16, wherein: the inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for the composite metal strip 1% to 5% of thickness.
18.一种用于与 PCB板连接的弯折金属导电连接件, 其特征在于: 采用权利要求 13或 14 所述的制备方法制备而成。  A bent metal conductive connector for connection to a PCB, characterized in that it is produced by the production method according to claim 13 or 14.
19.根据权利要求 18所述的弯折金属导电连接件, 其特征在于: 所述镶嵌层的厚度占所 述复合金属带材厚度的 5%〜50%。  The bent metal conductive connector according to claim 18, wherein: the thickness of the inlaid layer accounts for 5% to 50% of the thickness of the composite metal strip.
20.根据权利要求 19所述的弯折金属导电连接件, 其特征在于: 所述镶嵌层为表面为银 的铜 -银复合层, 所述铜-银复合层中银层厚度占整个复合金属带材厚度的 1%〜5%。  The bent metal conductive connector according to claim 19, wherein: the inlaid layer is a copper-silver composite layer having a surface of silver, and the thickness of the silver layer in the copper-silver composite layer accounts for the entire composite metal strip The thickness of the material is 1% to 5%.
21.—种扣式电池的电池焊脚, 包括 PCB板, 其特征在于: 还包括权利要求 15-17中任一 项所述的金属导电连接件所述金属导电连接件的镶嵌层的表面与所述 PCB板贴合连接。  21. A battery solder fillet for a button cell, comprising a PCB board, characterized by: further comprising the surface of the inlaid layer of the metal conductive connector of the metal conductive connector of any one of claims 15-17 The PCB board is attached and connected.
22.—种扣式电池的电池焊脚, 包括 PCB板, 其特征在于: 还包括权利要求 18-20中任一 项所述的弯折金属导电连接件, 所述弯折金属导电连接件的镶嵌层的表面与所述 PCB板贴合 连接。  22. A battery solder fillet for a button cell, comprising a PCB board, characterized by: further comprising the bent metal conductive connector according to any one of claims 18-20, wherein the bent metal conductive connector The surface of the inlay layer is attached to the PCB board.
PCT/CN2014/082933 2014-01-14 2014-07-24 Method for preparing conductive metal connecting piece connected to pcb and connecting piece WO2015106555A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410015107.3A CN103715586A (en) 2014-01-14 2014-01-14 Method for manufacturing conductive metal connecting piece connected with PCB and connecting piece
CN201410015107.3 2014-01-14

Publications (1)

Publication Number Publication Date
WO2015106555A1 true WO2015106555A1 (en) 2015-07-23

Family

ID=50408334

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/082933 WO2015106555A1 (en) 2014-01-14 2014-07-24 Method for preparing conductive metal connecting piece connected to pcb and connecting piece

Country Status (2)

Country Link
CN (1) CN103715586A (en)
WO (1) WO2015106555A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103715586A (en) * 2014-01-14 2014-04-09 深圳市中金岭南科技有限公司 Method for manufacturing conductive metal connecting piece connected with PCB and connecting piece
CN104157822B (en) * 2014-08-25 2017-06-23 深圳市中金岭南科技有限公司 Secondary cell conductive connecting piece, its preparation method and layered composite metal band
JP6499925B2 (en) * 2015-06-02 2019-04-10 タツタ電線株式会社 Flexible printed circuit board, reinforcing member for flexible printed circuit board, and flexible printed circuit board
JP6237950B1 (en) * 2017-08-09 2017-11-29 日立金属株式会社 Clad material and method for producing the clad material
CN114122631B (en) * 2021-11-27 2024-01-26 东莞市万连实业有限公司 Preparation method of cell electrode switching sheet

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4572925A (en) * 1983-03-15 1986-02-25 Standard Telephones And Cables Public Limited Company Printed circuit boards with solderable plating finishes and method of making the same
CN101645573A (en) * 2009-08-31 2010-02-10 昆明贵金属研究所 Silver-copper-nickel-rare earth composite material
CN201430220Y (en) * 2009-04-24 2010-03-24 惠州市天骏实业有限公司 Connecting sheet structure connected on PCB
CN202218478U (en) * 2011-08-30 2012-05-09 徐卓辉 Composite metal connecting piece capable of being mounted on PCB
CN103715586A (en) * 2014-01-14 2014-04-09 深圳市中金岭南科技有限公司 Method for manufacturing conductive metal connecting piece connected with PCB and connecting piece

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007049383A1 (en) * 2007-10-15 2009-04-16 Wickeder Westfalenstahl Gmbh Composite material, in particular friction composite material and method for producing a composite material
CN101544077A (en) * 2009-03-13 2009-09-30 贵研铂业股份有限公司 Novel silver alloy layered composite material and method for preparing same
CN102035080B (en) * 2009-09-30 2013-05-01 徐卓辉 Conductive connecting sheet with side composite metal structure and production method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4572925A (en) * 1983-03-15 1986-02-25 Standard Telephones And Cables Public Limited Company Printed circuit boards with solderable plating finishes and method of making the same
CN201430220Y (en) * 2009-04-24 2010-03-24 惠州市天骏实业有限公司 Connecting sheet structure connected on PCB
CN101645573A (en) * 2009-08-31 2010-02-10 昆明贵金属研究所 Silver-copper-nickel-rare earth composite material
CN202218478U (en) * 2011-08-30 2012-05-09 徐卓辉 Composite metal connecting piece capable of being mounted on PCB
CN103715586A (en) * 2014-01-14 2014-04-09 深圳市中金岭南科技有限公司 Method for manufacturing conductive metal connecting piece connected with PCB and connecting piece

Also Published As

Publication number Publication date
CN103715586A (en) 2014-04-09

Similar Documents

Publication Publication Date Title
JP4986615B2 (en) Solar cell electrode wire
WO2015106555A1 (en) Method for preparing conductive metal connecting piece connected to pcb and connecting piece
CN104157822B (en) Secondary cell conductive connecting piece, its preparation method and layered composite metal band
TW508603B (en) Solid electrolytic capacitor and method of manufacturing same
CN101978561A (en) Terminal for connector and method of producing the same
TW201005124A (en) Composite material for electrical/electronic component and electrical/electronic component using the same
CN102256441A (en) Metal substrate of heat conducting aluminium-based core and preparation method thereof
CN203826404U (en) Solar photovoltaic assembly and solder strip thereof
CN202218478U (en) Composite metal connecting piece capable of being mounted on PCB
CN102489894B (en) Novel composite welding flux
WO2009116601A1 (en) Metallic material for connector and process for producing the metallic material for connector
CN110829080A (en) Conductive terminal
CN102769060B (en) A kind of novel solar cell interconnect architecture and manufacture method thereof
CN100459109C (en) Cu-Mo substrate and method for producing same
CN101677488B (en) High thermal conductive substrate structure and production method thereof
JP2010287378A (en) Solar battery cell connecting connector, and connection method of solar battery cell
CN203760245U (en) Inductance element
CN204144371U (en) Secondary cell conductive connecting piece and layered composite metal band
TW201114114A (en) Electrical connector contact and electroplating method thereof
CN211126162U (en) Conductive terminal
JP5415707B2 (en) Metal material for connector and manufacturing method thereof
CN205542755U (en) Highly reliable power device eutectic silicon back metallization structure
CN210897710U (en) Conductive terminal
TW201005958A (en) A modified tin-plated copper strip and its manufacturing method
KR100614234B1 (en) Structure and fabrication method of cu-inserted clad for cooking jar

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14878626

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14878626

Country of ref document: EP

Kind code of ref document: A1