WO2015104991A1 - Moulding machine - Google Patents

Moulding machine Download PDF

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Publication number
WO2015104991A1
WO2015104991A1 PCT/JP2014/083959 JP2014083959W WO2015104991A1 WO 2015104991 A1 WO2015104991 A1 WO 2015104991A1 JP 2014083959 W JP2014083959 W JP 2014083959W WO 2015104991 A1 WO2015104991 A1 WO 2015104991A1
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WO
WIPO (PCT)
Prior art keywords
mold
mold clamping
clamping force
unit
molding machine
Prior art date
Application number
PCT/JP2014/083959
Other languages
French (fr)
Japanese (ja)
Inventor
慶彦 青山
Original Assignee
東洋機械金属株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東洋機械金属株式会社 filed Critical 東洋機械金属株式会社
Priority to CN201480062455.4A priority Critical patent/CN105745057A/en
Publication of WO2015104991A1 publication Critical patent/WO2015104991A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7653Measuring, controlling or regulating mould clamping forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/7602Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76177Location of measurement
    • B29C2945/7618Injection unit
    • B29C2945/76187Injection unit screw

Definitions

  • the present invention relates to a molding machine such as an injection molding machine and a die casting machine, and particularly relates to a technique for easily detecting the opening of a mold during injection and facilitating adjustment of a clamping force.
  • the molding machine has a mold clamping unit and an injection unit.
  • the mold clamping unit is used to clamp the fixed mold and the moving mold with an appropriate clamping force, and then these molds are clamped.
  • a molded product having a predetermined shape is manufactured by injecting and filling a molten molding material from an injection unit into a cavity formed between a fixed mold and a movable mold. If the mold clamping force is insufficient, defective molding such as burrs occurs, and if the mold clamping force is excessive, the life of the fixed side mold and the movable side mold is adversely affected. Therefore, it is desirable to adjust the mold clamping force to a minimum value that does not cause molding defects such as burrs in the product.
  • the applicant of the present application first has a mold clamping load cell for detecting the mold clamping force in the mold clamping unit, and the moving die is fixed with the moving die plate advanced to the position farthest from the tailstock.
  • a method of determining a mold clamping force has been proposed in which a zero point correcting step of automatically correcting the zero point of the mold clamping load cell is performed before the second tailstock position adjusting step is executed.
  • the zero point correction of the mold clamping load cell is automatically performed, so that the accuracy of adjusting the mold clamping force can be improved, and the frequency of occurrence of molding failure and the frequency of destruction of the apparatus can be reduced.
  • the mold clamping force determination method previously proposed by the applicant of the present application requires the mold clamping unit to be equipped with a mold clamping load cell, which makes the molding machine expensive. Further, instead of the mold clamping load cell, a tie bar sensor that detects the tension acting on the tie bar, or a mold opening amount sensor that directly detects the mold opening amount of the fixed side mold and the moving side mold may be considered. However, since the molding machine becomes expensive, it is difficult to adopt.
  • the present invention has been made to solve such problems of the prior art, and its purpose is to detect the opening of the mold during injection with a simple configuration and to easily adjust the clamping force. It is to provide a viable molding machine.
  • the present invention provides a mold clamping unit, an injection unit that injects and fills a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, and a molded product as the mold.
  • An ejection mechanism that pushes out from the apparatus; a display device that displays an operation state of the mold clamping unit, the injection unit, and the ejection mechanism; and a drive of the mold clamping unit, the injection unit, the ejection mechanism, and the display device.
  • a control device having a mold clamping force determination mode as one of control modes, and when the molding machine operator selects the mold clamping force determination mode, the mold clamping is performed.
  • the drive of the eject mechanism is torque-controlled to prepare for the eject mechanism.
  • the product extruding member thus pressed is pressed against the mating surface of the fixed mold constituting the mold apparatus with a constant torque, and then the injection unit is driven to inject and fill the molding material into the cavity.
  • the operation state of the ejection mechanism at the time of injection / filling of the molding material is displayed on the display device.
  • the operator of the molding machine can easily and accurately determine the appropriateness of the mold clamping force by monitoring the change in the position of the product pushing member displayed on the display device. Therefore, expensive sensors such as a mold clamping load cell can be used. The mold clamping force can be adjusted without providing.
  • the present invention provides a mold clamping unit, an injection unit for injecting and filling a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, and a molded product as the mold.
  • An ejection mechanism that pushes out from the mold device; a display device that displays an operation state of the mold clamping unit, the injection unit, and the ejection mechanism; and a drive of the mold clamping unit, the injection unit, the ejection mechanism, and the display device.
  • the control device has a mold clamping force determination mode as one of the control modes, and when the operator of the molding machine selects the mold clamping force determination mode, the mold After the clamping unit is driven and the mold apparatus is clamped with a preset clamping force, the drive of the eject mechanism is position-controlled so that the eject mechanism The obtained product extruding member is pressed against the mating surface of the fixed mold constituting the mold apparatus, and then the injection unit is driven to inject and fill the molding material into the cavity. The operation state of the ejection mechanism at the time of injection / filling is displayed on the display device.
  • the mold clamping force when the mold clamping force is sufficiently high at the time of injection / filling of the molding material into the cavity, the fixed side mold and the movable side mold constituting the mold apparatus are maintained in the mold closed state. Therefore, the torque applied to the eject mechanism does not change.
  • the mold clamping force when the mold clamping force is insufficient, the mating surface of the stationary mold and the movable mold opens during the period when the injection pressure exceeding the mold clamping force is acting in the cavity. The torque applied to the eject mechanism changes according to the state change of the mold apparatus.
  • the operator of the molding machine can easily and accurately determine the appropriateness of the mold clamping force by monitoring the torque change of the eject mechanism displayed on the display device, and thus includes expensive sensors such as a mold clamping load cell. Therefore, the mold clamping force can be adjusted.
  • the present invention is characterized in that, in the molding machine configured as described above, the product pushing member is an eject pin provided in a return pin type eject mechanism.
  • the present invention is characterized in that, in the molding machine having the above-described configuration, the product pushing member is a stripper plate provided in a plate type eject mechanism.
  • the mold clamping force can be determined without providing expensive sensors such as a mold clamping load cell, so that the configuration of the molding machine can be simplified and the cost can be reduced.
  • the molding machine according to the embodiment will be described by taking an injection molding machine as an example.
  • the present invention is not limited to the embodiments described below, and can easily be applied to molding machines having other configurations without departing from the spirit of the present invention.
  • the molding machine 1 of this example is an injection molding machine, and includes a machine base 2, a mold clamping unit 3, an injection unit 4, a mold device 5, an eject mechanism 6, and these There is a display device 7 for displaying the operating state of the mold clamping unit 3, the injection unit 4 and the eject mechanism 6, and a control device 8 for controlling the driving of the mold clamping unit 3, the injection unit 4, the eject mechanism 6 and the display device 7. is doing.
  • the mold clamping unit 3 includes a fixed die plate 11, a tail stock 12 disposed opposite to the fixed die plate 11, and both ends of the fixed die plate 11 and the tail stock 12.
  • the fixed die plate 11 is fixed to the upper surface of the machine base 2.
  • the tailstock 12 is movably attached to the upper surface of the machine base 2 within a range in which the mold thickness can be adjusted.
  • One end of the tie bar 13 is fixed to the fixed die plate 11, and the other end slidably penetrates into a tie bar through hole (not shown) provided in the tail stock 12.
  • a fixed die 15 constituting the mold device 5 is attached to the surface of the fixed die plate 11 facing the moving die plate 14, and the mold device is mounted on the surface of the moving die plate 14 facing the fixed die plate 11. 5 is attached. Between the mating surface 15a of the stationary mold 15 and the mating surface 16a of the moving mold 16, a cavity 17 having a predetermined shape is formed during mold clamping.
  • the mold clamping unit 3 includes a mold opening / closing electric servomotor 18, a ball screw mechanism 19 that converts the rotational movement of the mold opening / closing electric servomotor 18 into a linear movement, and a mold opening / closing electric motor via the ball screw mechanism 19.
  • a toggle link mechanism 20 driven by the servo motor 18 is further provided. Both ends of the link member constituting the toggle link mechanism 20 are connected to the tail stock 12 and the movable die plate 14, respectively.
  • the ball screw mechanism 19 includes a nut body 19a that is rotatably held on the tail stock 12, and a screw shaft 19b that is passed through the tail stock 12 while being screwed to the nut body 19a. One end is connected to the cross head 20 a of the toggle link mechanism 20.
  • the mold opening / closing electric servomotor 18 is fixed to the tailstock 12, and a timing belt 21 wound between a pulley 18a attached to an output shaft thereof and a pulley 19c attached to a nut body 19a. The rotational motion is transmitted to the nut body 19a via the.
  • the movable die plate 14 is moved to the tie bar 13. Are moved to the fixed die plate side, and the mold is closed and the subsequent mold clamping is performed.
  • the mold opening / closing electric servomotor 18 is driven in accordance with a command from the control device 8, and the toggle link mechanism 20 is contracted. 13 is guided to the tail stock 12 side and mold opening is performed.
  • the injection unit 4 includes a cylindrical heating cylinder 32 having an injection nozzle 33 attached to the tip thereof, a screw 34 housed in the heating cylinder 32 so as to be rotatable and movable back and forth, and a raw material
  • a hopper 35 for charging the resin and a hopper block 31 for supplying the raw resin charged in the hopper 35 into the heating cylinder 32 are provided.
  • a band heater 36 for heating the resin supplied into the heating cylinder 32 is wound around the outer periphery of the heating cylinder 32.
  • the injection unit 4 includes a metering electric servo motor and an injection electric servo motor (not shown), and transmits the power of each motor to the screw 34 via a required power transmission mechanism.
  • the raw material resin introduced into the hopper 35 in accordance therewith is put into the heating cylinder 32. be introduced.
  • the raw material resin introduced into the heating cylinder 32 is melted by the frictional heat and shearing heat generated by the rotational drive of the screw 34 and the heat generated by the band heater 36, and is sequentially transferred to the injection nozzle 33 side for a predetermined amount. Molten resin is stored at the tip of the heating cylinder 32.
  • the injection electric servo motor is driven in accordance with a command from the control device 8, the screw 34 is driven forward, and a predetermined amount of molten resin stored at the tip of the heating cylinder 32 is transferred from the injection nozzle 33 to the mold. It is injected and filled into the cavity. Thereby, a molded product having a predetermined shape is obtained.
  • the eject mechanism 6 includes a ball screw mechanism 42 as shown in FIG.
  • the ball screw mechanism 42 includes a nut body 42a rotatably held on the movable die plate 14, and a screw shaft 42b screwed to the nut body 42a. Is also provided with an eject pin 42c having a small diameter. Further, in the moving side mold 16, when the eject plate 43 and the eject pin 42c are retracted but the eject plate 43 is not retracted, the eject plate is forcibly closed by closing the mold. An eject plate 43 that holds a return pin 45 that retracts 43 is provided.
  • the ejecting electric servo motor 41 is fixed to the moving die plate, and is wound around a pulley 41a attached to the output shaft thereof and a pulley 42d attached to the nut body 42a of the ball screw mechanism 42.
  • the rotational motion is transmitted to the nut body 42a via the belt 46.
  • the screw shaft 42b, the eject pin 42c, and the eject plate 43 screwed together with the nut body 42a advance integrally, and the product protruding pin 44 fixed to the eject plate 43 also advances.
  • a predetermined amount of the product protruding pin 44 protrudes from the tip of the movable mold 16, and the molded product A is taken out from the movable mold 16.
  • the display device 7 is arranged on the front surface of the machine base 2 at a position where it can be easily seen by the operator.
  • the display device 7 can be integrally provided with an input device 7a.
  • the control device 8 is installed inside the machine base 2.
  • the display device 7 includes a list of detection data of various sensors (not shown) provided in the mold clamping unit 3, the injection unit 4, and the ejection mechanism 6, and calculation data of the control device 8 based on these detection values. It is displayed in a desired format such as display or graph display.
  • the output torque value of the ejecting electric servo motor 41 when the operator selects the mold clamping force determination mode and the tip position of the eject pin 42c are also displayed on the display device 7.
  • the output torque value of the ejecting electric servomotor 41 is calculated based on the current value supplied to the ejecting electric servomotor 41, and the tip position of the eject pin 42c is shown in the figure. It can be calculated from the output signal of the rotary encoder that does not.
  • the control device 8 controls the entire molding machine 1 including the mold clamping unit 3, the injection unit 4, the eject mechanism 6, and the display device 7.
  • the control device 8 includes an input device 7 a, and the operator of the molding machine inputs the input device. By operating 7a, it is configured to be switched to various control modes such as a molding condition setting mode, a mold clamping force determination mode, a mold thickness adjustment mode, a continuous operation mode, and a display switching mode.
  • the control device 8 controls the drive of the mold clamping unit 3, the injection unit 4 and the ejection mechanism 6 according to a predetermined procedure shown in FIG.
  • the calculation of the output torque value of the servo motor 41 and the calculation of the tip position of the eject pin 42c are performed, and each calculation result is displayed on the display device 7 in the graph display mode.
  • 4 and 5 show display examples of the output torque value of the ejecting electric servo motor 41 and the tip position of the eject pin 42c.
  • the display mode can be switched by operating the input device 7a of the control device 8.
  • FIG. 3 is a flowchart showing the procedure of the mold clamping force determination mode.
  • FIG. 4 shows the change in the eject pin position when the mold clamping force is insufficient when a constant torque is applied to the eject pin 42c in the mold clamping state.
  • FIG. 5 is a graph showing the torque change of the ejecting electric servo motor 41 when the mold clamping force is insufficient when the forward position of the eject pin 42c is controlled in the mold clamping state. .
  • the method for determining the appropriateness of the mold clamping force includes a method of applying a constant torque to the eject pin 42c in the mold clamping state and monitoring a change in the position of the eject pin before and after the injection process, and a mold clamping state. There is a method of controlling the position of the forward position of the eject pin 42c and monitoring the torque change of the eject electric servo motor 41 before and after the injection process.
  • the determination of the mold clamping force is executed by the operator of the molding machine operating the input device 7a and selecting the mold clamping force determination mode after completing the replacement of the mold apparatus 5 and adjusting the mold thickness.
  • the control device 8 drives the mold opening / closing electric servo motor 18 to perform mold clamping, and the mold clamping is completed.
  • a state is set (step S2).
  • the control device 8 drives the eject mechanism 6 and presses the tip of the return pin 45 against the mating surface 15a of the fixed mold 15 with a constant torque (step S3).
  • the electric servomotor 41 for ejection is rotationally driven with a constant torque in a predetermined direction with the tip end portion of the return pin 45 retracted into the movable mold 15, the rotational motion is linearized by the ball screw mechanism 42. It is converted into motion to drive the eject plate 43, and the tip of the return pin 45 is pressed against the mating surface 15 a of the fixed mold 15.
  • the control device 8 keeps the output torque value of the ejecting electric servomotor 41 constant even after the tip of the return pin 45 is pressed against the mating surface 15a of the stationary mold 15.
  • the output torque value of the ejecting electric servo motor 41 at this time does not affect the mold clamping force of the mold apparatus 5 and is a predetermined value that can move the return pin 45 following the behavior of the mold apparatus 5.
  • the control device 8 drives the injection unit 4 and advances the screw 34 in the heating cylinder 32 to inject and fill the molten resin in the heating cylinder 32 into the cavity 17 of the mold device 5. (Procedure S4). At this time, the injection pressure of the molten resin acts on the mold apparatus 5. When the mold clamping force is larger than the injection pressure, the mating surfaces 15a and 16a of the molds 15 and 16 remain closed, but when the mold clamping force is smaller than the injection pressure, the molds 15 and 16 The mating surfaces 15a and 16a are opened.
  • the tip of the return pin 45 is pressed against the mating surface 15a of the fixed mold 15 with a constant torque, so that the mating surfaces 15a and 16a of the molds 15 and 16 are opened. Then, as shown in FIG. 4, the return pin 45 (eject pin 42 c) moves forward during a period when the injection pressure exceeds the mold clamping force. The operator of the molding machine determines whether or not the mating surfaces 15a and 16a of the molds 15 and 16 are opened by monitoring the display screen of the display device 7 (step S5).
  • step S5 when it is determined that the mating surfaces 15a and 16a of the molds 15 and 16 are opened (when determined as Yes in FIG. 3), the mold clamping force is adjusted, and the mold clamping force determination mode is set again. Execute. On the other hand, if it is determined in step S5 that the mating surfaces 15a and 16a of the molds 15 and 16 remain closed (when determined No in FIG. 3), it can be determined that the mold clamping force is appropriate at present. Then, the mold clamping force determination mode is terminated.
  • step S3 of FIG. 3 the control device 8 drives the eject pin 42c forward, and advances the tip of the return pin 45 to a position where it abuts against the mating surface 15a of the fixed mold 15.
  • the electric servomotor 41 for ejection is driven to rotate in a predetermined direction while the tip of the return pin 45 is retracted into the moving mold 15, the rotational motion is converted into linear motion by the ball screw mechanism 42.
  • the eject plate 43 is driven, and the position of the return pin 45 is controlled at a position where the tip of the return pin 45 comes into contact with the mating surface 15 a of the fixed mold 15.
  • the position of the eject pin 42c at this time is a position where a driving torque is applied at a position where the eject pin 42c is pressed against the mating surface 15a of the fixed mold 15.
  • the control device 8 drives the injection unit 4 and advances the screw 34 in the heating cylinder 32 to inject and fill the molten resin in the heating cylinder 32 into the cavity 17 of the mold device 5. (Procedure S4). At this time, the injection pressure of the molten resin acts on the mold apparatus 5. When the mold clamping force is larger than the injection pressure, the mating surfaces 15a and 16a of the molds 15 and 16 remain closed, but when the mold clamping force is smaller than the injection pressure, the molds 15 and 16 The mating surfaces 15a and 16a are opened.
  • the position of the tip of the return pin 45 is controlled at a position where it is pressed against the mating surface 15a of the stationary mold 15, so that the mating surfaces 15a and 16a of the molds 15 and 16 are controlled.
  • the torque for position control at the position where the return pin 45 (eject pin 42c) is pressed is temporarily reduced.
  • the operator of the molding machine determines whether or not the mating surfaces 15a and 16a of the molds 15 and 16 are opened by monitoring the display screen of the display device 7 (step S5).
  • step S5 when it is determined that the mating surfaces 15a and 16a of the molds 15 and 16 are opened (when determined as Yes in FIG. 3), the mold clamping force is adjusted, and the mold clamping force determination mode is set again. Execute. On the other hand, if it is determined in step S5 that the mating surfaces 15a and 16a of the molds 15 and 16 remain closed (when determined No in FIG. 3), it can be determined that the mold clamping force is appropriate at present. Then, the mold clamping force determination mode is terminated.
  • the operator of the molding machine monitors the change in the position of the eject pin 42c displayed on the display device 7 or the change in the output torque of the electric servo motor 41 for ejection. Therefore, it is possible to easily detect the opening of the mold and determine whether or not the mold clamping force is appropriate. Therefore, it is possible to adjust the mold clamping force without providing expensive sensors such as a mold clamping load cell. . Therefore, it is possible to facilitate determination and adjustment of the mold clamping force for a molding machine equipped with a return pin type eject mechanism.
  • the molding machine provided with the return pin type eject mechanism 6 has been described as an example, but the present invention can also be applied to a molding machine equipped with a plate type eject mechanism.
  • the plate-type eject mechanism is a type in which the molded product A is taken out by an eject plate 50 disposed between the fixed mold 15 and the movable mold 16 instead of the eject pin. This is the eject mechanism.
  • the present invention can also be used for determination of mold opening during the continuous molding mode.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

Provided is a moulding machine with which a simple configuration can be used to adjust mould-clamping force with ease, without having to provide expensive sensors such as mould-clamping load cells. A control device (8) is provided with a mould-clamping-force determination mode. When the mould-clamping-force determination mode is selected, the control device (8) drives a mould-clamping unit (3) to clamp a mould device (5) with a predetermined mould-clamping force, and subsequently drives an ejection mechanism (6) to press, at a constant torque, against a mating surface (15a) of a fixed-side mould (15), an article push-out member (such as a return pin (45) or an ejection plate (50)) provided to the ejection mechanism (6). An injection unit (4) is subsequently driven to inject a moulding material into a mould cavity (17) and fill said cavity therewith. The operation state of the ejection mechanism (6) during injection is displayed on a display device (7), and the suitability of the mould-clamping force is determined.

Description

成形機Molding machine
 本発明は、射出成形機及びダイカストマシン等の成形機に係り、特に、射出時における金型の開きを容易に検出し、型締力の調整を容易化する技術に関する。 The present invention relates to a molding machine such as an injection molding machine and a die casting machine, and particularly relates to a technique for easily detecting the opening of a mold during injection and facilitating adjustment of a clamping force.
 成形機は、型締ユニットと射出ユニットを有しており、型締ユニットを用いて固定側金型と移動側金型とを適正な型締力にて型締した後、これら型締された固定側金型と移動側金型との間に形成されるキャビティ内に、射出ユニットから溶融状態の成形材料を射出・充填することにより、所定形状の成形品を製造する。型締力が不足すると、例えばバリ等の成形不良が生じ、型締力が過大であると、固定側金型及び移動側金型の寿命に悪影響を及ぼす。したがって、型締力は、製品にバリ等の成形不良が発生しない最低限の値に調整することが望ましい。 The molding machine has a mold clamping unit and an injection unit. The mold clamping unit is used to clamp the fixed mold and the moving mold with an appropriate clamping force, and then these molds are clamped. A molded product having a predetermined shape is manufactured by injecting and filling a molten molding material from an injection unit into a cavity formed between a fixed mold and a movable mold. If the mold clamping force is insufficient, defective molding such as burrs occurs, and if the mold clamping force is excessive, the life of the fixed side mold and the movable side mold is adversely affected. Therefore, it is desirable to adjust the mold clamping force to a minimum value that does not cause molding defects such as burrs in the product.
 本願の出願人は先に、型締ユニットに型締力を検出するための型締ロードセルを備え、移動ダイプレートをテールストックから最も離れた位置まで前進させた状態で、移動側金型が固定側金型に接触する位置までテールストックを移動させる第1のテールストック位置調整工程と、所定の型締力を発生できる位置までテールストックを移動させる第2のテールストック位置調整工程とを行い、さらには、第2のテールストック位置調整工程が実行されるより前に、自動的に型締ロードセルのゼロ点を修正するゼロ点修正工程を行うことを特徴とする型締力判定方法を提案した(例えば、特許文献1参照。)。この型締力判定方法によれば、型締ロードセルのゼロ点修正が自動的に行われるので、型締力の調整精度を向上でき、成形不良の発生頻度や装置の破壊頻度を低減できる。 The applicant of the present application first has a mold clamping load cell for detecting the mold clamping force in the mold clamping unit, and the moving die is fixed with the moving die plate advanced to the position farthest from the tailstock. Performing a first tailstock position adjusting step for moving the tailstock to a position in contact with the side mold and a second tailstock position adjusting step for moving the tailstock to a position where a predetermined mold clamping force can be generated; Furthermore, a method of determining a mold clamping force has been proposed in which a zero point correcting step of automatically correcting the zero point of the mold clamping load cell is performed before the second tailstock position adjusting step is executed. (For example, refer to Patent Document 1). According to this mold clamping force determination method, the zero point correction of the mold clamping load cell is automatically performed, so that the accuracy of adjusting the mold clamping force can be improved, and the frequency of occurrence of molding failure and the frequency of destruction of the apparatus can be reduced.
特開2009-006555号公報JP 2009-006555 A
 しかしながら、本願の出願人が先に提案した型締力判定方法は、型締ユニットに型締ロードセルを備える必要があるので成形機が高価になる。また、型締ロードセルに代えて、タイバーに作用する張力を検出するタイバーセンサや、固定側金型と移動側金型の型開量を直接的に検出する型開量センサを備えることも考えられるが、やはり成形機が高価になるので、採用することが難しい。 However, the mold clamping force determination method previously proposed by the applicant of the present application requires the mold clamping unit to be equipped with a mold clamping load cell, which makes the molding machine expensive. Further, instead of the mold clamping load cell, a tie bar sensor that detects the tension acting on the tie bar, or a mold opening amount sensor that directly detects the mold opening amount of the fixed side mold and the moving side mold may be considered. However, since the molding machine becomes expensive, it is difficult to adopt.
 本発明は、このような従来技術の問題点を解決するためになされたものであり、その目的は、簡易な構成で射出時における金型の開きを検出し、型締力の調整を容易に実行可能な成形機を提供することにある。 The present invention has been made to solve such problems of the prior art, and its purpose is to detect the opening of the mold during injection with a simple configuration and to easily adjust the clamping force. It is to provide a viable molding machine.
 本発明は、上述の課題を解決するため、型締ユニットと、該型締ユニットにより型締された金型装置のキャビティ内に成形材料を射出・充填する射出ユニットと、成形品を前記金型装置から押し出すエジェクト機構と、前記型締ユニット、前記射出ユニット及び前記エジェクト機構の動作状態を表示する表示装置と、前記型締ユニット、前記射出ユニット、前記エジェクト機構及び前記表示装置の駆動を制御する制御装置と、を備えた成形機において、前記制御装置は、制御モードの1つとして型締力判定モードを有し、成形機のオペレータが当該型締力判定モードを選択したとき、前記型締ユニットを駆動して前記金型装置を予め設定された型締力にて型締した後、前記エジェクト機構の駆動をトルク制御して、当該エジェクト機構に備えられた製品押し出し部材を、前記金型装置を構成する固定側金型の合わせ面に一定トルクで押し付け、しかる後に、前記射出ユニットを駆動して前記キャビティ内に成形材料を射出・充填し、当該成形材料の射出・充填時における前記エジェクト機構の動作状態を前記表示装置に表示することを特徴とする。 In order to solve the above-described problems, the present invention provides a mold clamping unit, an injection unit that injects and fills a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, and a molded product as the mold. An ejection mechanism that pushes out from the apparatus; a display device that displays an operation state of the mold clamping unit, the injection unit, and the ejection mechanism; and a drive of the mold clamping unit, the injection unit, the ejection mechanism, and the display device. And a control device having a mold clamping force determination mode as one of control modes, and when the molding machine operator selects the mold clamping force determination mode, the mold clamping is performed. After the unit is driven and the mold apparatus is clamped with a preset clamping force, the drive of the eject mechanism is torque-controlled to prepare for the eject mechanism. The product extruding member thus pressed is pressed against the mating surface of the fixed mold constituting the mold apparatus with a constant torque, and then the injection unit is driven to inject and fill the molding material into the cavity. The operation state of the ejection mechanism at the time of injection / filling of the molding material is displayed on the display device.
 型締完了後に、エジェクト機構に備えられた製品押し出し部材を固定側金型の合わせ面に一定トルクで押し付けた状態で、キャビティ内への成形材料の射出・充填を行うと、型締力が十分高い場合には、金型装置を構成する固定側金型と移動側金型が型閉状態に維持されるので、製品押し出し部材の位置に変化を生じない。これに対して、型締力が不十分な場合には、キャビティ内に型締力を超える射出圧が作用している期間中、固定側金型と移動側金型の合わせ面が開くので、その金型装置の状態変化に応じて、製品押し出し部材の位置が変化する。したがって、成形機のオペレータは、表示装置に表示された製品押し出し部材の位置変化を監視することにより、型締力の適否を容易かつ的確に判断できるので、型締ロードセル等の高価なセンサ類を備えることなく、型締力の調整を行うことができる。 After the mold clamping is completed, if the product extruding member provided in the eject mechanism is pressed against the mating surface of the fixed mold with a constant torque, injection and filling of the molding material into the cavity will provide sufficient mold clamping force. When the height is high, the stationary mold and the movable mold constituting the mold apparatus are maintained in the mold closed state, so that the position of the product pushing member does not change. On the other hand, when the mold clamping force is insufficient, the mating surface of the stationary mold and the movable mold opens during the period when the injection pressure exceeding the mold clamping force is acting in the cavity. The position of the product push-out member changes according to the state change of the mold apparatus. Therefore, the operator of the molding machine can easily and accurately determine the appropriateness of the mold clamping force by monitoring the change in the position of the product pushing member displayed on the display device. Therefore, expensive sensors such as a mold clamping load cell can be used. The mold clamping force can be adjusted without providing.
 また本発明は、上述の課題を解決するため、型締ユニットと、該型締ユニットにより型締された金型装置のキャビティ内に成形材料を射出・充填する射出ユニットと、成形品を前記金型装置から押し出すエジェクト機構と、前記型締ユニット、前記射出ユニット及び前記エジェクト機構の動作状態を表示する表示装置と、前記型締ユニット、前記射出ユニット、前記エジェクト機構及び前記表示装置の駆動を制御する制御装置と、を備えた成形機において、前記制御装置は、制御モードの1つとして型締力判定モードを有し、成形機のオペレータが当該型締力判定モードを選択したとき、前記型締ユニットを駆動して前記金型装置を予め設定された型締力にて型締した後、前記エジェクト機構の駆動を位置制御して、当該エジェクト機構に備えられた製品押し出し部材を、前記金型装置を構成する固定側金型の合わせ面に押し付け、しかる後に、前記射出ユニットを駆動して前記キャビティ内に成形材料を射出・充填し、当該成形材料の射出・充填時における前記エジェクト機構の動作状態を前記表示装置に表示することを特徴とする。 In order to solve the above-mentioned problems, the present invention provides a mold clamping unit, an injection unit for injecting and filling a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, and a molded product as the mold. An ejection mechanism that pushes out from the mold device; a display device that displays an operation state of the mold clamping unit, the injection unit, and the ejection mechanism; and a drive of the mold clamping unit, the injection unit, the ejection mechanism, and the display device. The control device has a mold clamping force determination mode as one of the control modes, and when the operator of the molding machine selects the mold clamping force determination mode, the mold After the clamping unit is driven and the mold apparatus is clamped with a preset clamping force, the drive of the eject mechanism is position-controlled so that the eject mechanism The obtained product extruding member is pressed against the mating surface of the fixed mold constituting the mold apparatus, and then the injection unit is driven to inject and fill the molding material into the cavity. The operation state of the ejection mechanism at the time of injection / filling is displayed on the display device.
 かかる構成によると、キャビティ内への成形材料の射出・充填時において、型締力が十分高い場合には、金型装置を構成する固定側金型と移動側金型が型閉状態に維持されるので、エジェクト機構に付与したトルクに変化を生じない。これに対して、型締力が不十分な場合には、キャビティ内に型締力を超える射出圧が作用している期間中、固定側金型と移動側金型の合わせ面が開くので、その金型装置の状態変化に応じて、エジェクト機構に付与したトルクが変化する。したがって、成形機のオペレータは、表示装置に表示されたエジェクト機構のトルク変化を監視することにより、型締力の適否を容易かつ的確に判断できるので、型締ロードセル等の高価なセンサ類を備えることなく、型締力の調整を行うことができる。 According to such a configuration, when the mold clamping force is sufficiently high at the time of injection / filling of the molding material into the cavity, the fixed side mold and the movable side mold constituting the mold apparatus are maintained in the mold closed state. Therefore, the torque applied to the eject mechanism does not change. On the other hand, when the mold clamping force is insufficient, the mating surface of the stationary mold and the movable mold opens during the period when the injection pressure exceeding the mold clamping force is acting in the cavity. The torque applied to the eject mechanism changes according to the state change of the mold apparatus. Accordingly, the operator of the molding machine can easily and accurately determine the appropriateness of the mold clamping force by monitoring the torque change of the eject mechanism displayed on the display device, and thus includes expensive sensors such as a mold clamping load cell. Therefore, the mold clamping force can be adjusted.
 また本発明は、前記構成の成形機において、前記製品押し出し部材が、リターンピン方式のエジェクト機構に備えられるエジェクトピンであることを特徴とする。 Further, the present invention is characterized in that, in the molding machine configured as described above, the product pushing member is an eject pin provided in a return pin type eject mechanism.
 かかる構成によると、リターンピン方式のエジェクト機構を備えた成形機について、金型の開きを容易に検出し、型締力の調整を容易化することができる。 According to such a configuration, it is possible to easily detect the opening of the mold and facilitate the adjustment of the clamping force of the molding machine having the return pin type eject mechanism.
 また本発明は、前記構成の成形機において、前記製品押し出し部材が、プレート方式のエジェクト機構に備えられるストリッパプレートであることを特徴とする。 Further, the present invention is characterized in that, in the molding machine having the above-described configuration, the product pushing member is a stripper plate provided in a plate type eject mechanism.
 かかる構成によると、プレート方式のエジェクト機構を備えた成形機について、金型の開きを容易に検出し、型締力の調整を容易化することができる。 With such a configuration, it is possible to easily detect the opening of the mold and facilitate the adjustment of the clamping force for a molding machine equipped with a plate-type eject mechanism.
 本発明によると、型締ロードセル等の高価なセンサ類を備えることなく、型締力判定を行うことができるので、成形機の構成の簡略化及び低コスト化を図ることができる。 According to the present invention, the mold clamping force can be determined without providing expensive sensors such as a mold clamping load cell, so that the configuration of the molding machine can be simplified and the cost can be reduced.
実施の形態に係る成形機の構成図である。It is a block diagram of the molding machine which concerns on embodiment. 実施の形態に係る型締ユニットの構成図である。It is a block diagram of the mold clamping unit which concerns on embodiment. 実施の形態に係る成形機で実行される型締力判定の手順を示すフローチャートである。It is a flowchart which shows the procedure of the clamping force determination performed with the molding machine which concerns on embodiment. 型締状態でエジェクトピンに一定トルクを付与した場合における型締力が不十分であった場合のエジェクトピン位置の変化を示すグラフ図である。It is a graph which shows the change of an eject pin position when the mold clamping force is inadequate when a fixed torque is provided to the eject pin in the mold clamping state. 型締状態でエジェクトピンの前進位置を位置制御した場合における型締力が不十分であった場合のエジェクト用電動サーボモータのトルク変化を示すグラフ図である。It is a graph which shows the torque change of the electric servomotor for ejection when the mold clamping force is inadequate when the position control of the advance position of the eject pin is performed in the mold clamping state. プレート方式のエジェクト機構を備えた成形機の構成図である。It is a block diagram of the molding machine provided with the plate-type eject mechanism.
 以下、実施の形態に係る成形機につき、射出成形機を例にとって説明する。なお、本発明は、以下に記載する実施の形態に限定されるものではなく、本発明の趣旨に反しない範囲で他の構成の成形機にも容易に適用できることは言うまでもない。 Hereinafter, the molding machine according to the embodiment will be described by taking an injection molding machine as an example. Needless to say, the present invention is not limited to the embodiments described below, and can easily be applied to molding machines having other configurations without departing from the spirit of the present invention.
 図1に示すように、本例の成形機1は、射出成形機であって、機台2と、型締ユニット3と、射出ユニット4と、金型装置5と、エジェクト機構6と、これら型締ユニット3、射出ユニット4及びエジェクト機構6の動作状態を表示する表示装置7と、これら型締ユニット3、射出ユニット4、エジェクト機構6及び表示装置7の駆動を制御する制御装置8を有している。 As shown in FIG. 1, the molding machine 1 of this example is an injection molding machine, and includes a machine base 2, a mold clamping unit 3, an injection unit 4, a mold device 5, an eject mechanism 6, and these There is a display device 7 for displaying the operating state of the mold clamping unit 3, the injection unit 4 and the eject mechanism 6, and a control device 8 for controlling the driving of the mold clamping unit 3, the injection unit 4, the eject mechanism 6 and the display device 7. is doing.
 型締ユニット3は、図2に拡大して示すように、固定ダイプレート11と、該固定ダイプレート11と対向に配置されたテールストック12と、これら固定ダイプレート11とテールストック12とに両端が橋架された複数本のタイバー13と、タイバー13に案内されて、固定ダイプレート11とテールストック12との間で移動する移動ダイプレート14を有する。固定ダイプレート11は、機台2の上面に固定する。一方、テールストック12は、型厚を調整可能な範囲で機台2の上面に移動可能に取り付ける。タイバー13の一端は、固定ダイプレート11に固定し、他端は、テールストック12に開設された図示しないタイバー貫通孔内に摺動自在に貫通する。固定ダイプレート11の移動ダイプレート14との対向面には、金型装置5を構成する固定側金型15を取り付け、移動ダイプレート14の固定ダイプレート11との対向面には、金型装置5を構成する移動側金型16を取り付ける。固定側金型15の合わせ面15aと移動側金型16の合わせ面16aとの間には、型締時に所定形状となるキャビティ17を形成する。 As shown in an enlarged view in FIG. 2, the mold clamping unit 3 includes a fixed die plate 11, a tail stock 12 disposed opposite to the fixed die plate 11, and both ends of the fixed die plate 11 and the tail stock 12. Has a plurality of tie bars 13 that are bridged, and a movable die plate 14 that is guided by the tie bars 13 and moves between the fixed die plate 11 and the tailstock 12. The fixed die plate 11 is fixed to the upper surface of the machine base 2. On the other hand, the tailstock 12 is movably attached to the upper surface of the machine base 2 within a range in which the mold thickness can be adjusted. One end of the tie bar 13 is fixed to the fixed die plate 11, and the other end slidably penetrates into a tie bar through hole (not shown) provided in the tail stock 12. A fixed die 15 constituting the mold device 5 is attached to the surface of the fixed die plate 11 facing the moving die plate 14, and the mold device is mounted on the surface of the moving die plate 14 facing the fixed die plate 11. 5 is attached. Between the mating surface 15a of the stationary mold 15 and the mating surface 16a of the moving mold 16, a cavity 17 having a predetermined shape is formed during mold clamping.
 また、型締ユニット3は、型開閉用電動サーボモータ18と、型開閉用電動サーボモータ18の回転運動を直線運動に変換するボールねじ機構19と、ボールねじ機構19を介して型開閉用電動サーボモータ18により駆動されるトグルリンク機構20を、さらに有する。トグルリンク機構20を構成するリンク部材の両端部は、それぞれテールストック12と移動ダイプレート14に連結する。また、ボールねじ機構19は、テールストック12に回転可能に保持したナット体19aと、該ナット体19aに螺合した状態でテールストック12に貫通保持したねじ軸19bとから成り、ねじ軸19bの一端は、トグルリンク機構20のクロスヘッド20aに連結する。さらに、型開閉用電動サーボモータ18は、テールストック12に固定しており、その出力軸に取り付けられたプーリ18aとナット体19aに取り付けられたプーリ19cとの間に巻き掛けられたタイミングベルト21を介して、その回転運動をナット体19aに伝達している。 The mold clamping unit 3 includes a mold opening / closing electric servomotor 18, a ball screw mechanism 19 that converts the rotational movement of the mold opening / closing electric servomotor 18 into a linear movement, and a mold opening / closing electric motor via the ball screw mechanism 19. A toggle link mechanism 20 driven by the servo motor 18 is further provided. Both ends of the link member constituting the toggle link mechanism 20 are connected to the tail stock 12 and the movable die plate 14, respectively. The ball screw mechanism 19 includes a nut body 19a that is rotatably held on the tail stock 12, and a screw shaft 19b that is passed through the tail stock 12 while being screwed to the nut body 19a. One end is connected to the cross head 20 a of the toggle link mechanism 20. Further, the mold opening / closing electric servomotor 18 is fixed to the tailstock 12, and a timing belt 21 wound between a pulley 18a attached to an output shaft thereof and a pulley 19c attached to a nut body 19a. The rotational motion is transmitted to the nut body 19a via the.
 したがって、テールストック12を機台2に固定した状態で、制御装置8からの指令に応じて型開閉用電動サーボモータ18を駆動し、トグルリンク機構20を伸長すると、移動ダイプレート14がタイバー13に案内されて固定ダイプレート側に移動し、型閉及びそれに引き続く型締が行われる。反対に、テールストック12を機台2に固定した状態で、制御装置8からの指令に応じて型開閉用電動サーボモータ18を駆動し、トグルリンク機構20を収縮すると、移動ダイプレート14がタイバー13に案内されてテールストック12側に移動し、型開が行われる。 Accordingly, when the tail opening 12 is fixed to the machine base 2 and the mold opening / closing electric servomotor 18 is driven in accordance with a command from the control device 8 and the toggle link mechanism 20 is extended, the movable die plate 14 is moved to the tie bar 13. Are moved to the fixed die plate side, and the mold is closed and the subsequent mold clamping is performed. On the contrary, when the tailstock 12 is fixed to the machine base 2, the mold opening / closing electric servomotor 18 is driven in accordance with a command from the control device 8, and the toggle link mechanism 20 is contracted. 13 is guided to the tail stock 12 side and mold opening is performed.
 射出ユニット4は、図1に示すように、先端に射出ノズル33が取り付けられた筒型の加熱シリンダ32と、加熱シリンダ32の内部に回転可能かつ前後進可能に収納されたスクリュ34と、原料樹脂を投入するホッパ35と、ホッパ35内に投入された原料樹脂を加熱シリンダ32内に供給するホッパブロック31を有する。加熱シリンダ32の外周には、加熱シリンダ32内に供給された樹脂を加熱するバンドヒータ36が巻装されている。また、射出ユニット4は、図示しない計量用電動サーボモータと射出用電動サーボモータを備えており、各モータの動力を、それぞれ所要の動力伝達機構を介してスクリュ34に伝達している。したがって、制御装置8からの指令に応じて計量用電動サーボモータを駆動し、加熱シリンダ32内のスクリュ34を回転駆動すると、それに伴ってホッパ35内に投入された原料樹脂が加熱シリンダ32内に導入される。加熱シリンダ32内に導入された原料樹脂は、スクリュ34の回転駆動に伴って発生する摩擦熱や剪断熱、それにバンドヒータ36の発熱により溶融され、順次射出ノズル33側に移送され、所定量の溶融樹脂が加熱シリンダ32の先端部に貯えられる。次いで、制御装置8からの指令に応じて射出用電動サーボモータを駆動し、スクリュ34が前進駆動され、加熱シリンダ32の先端部に貯えられた所定量の溶融樹脂が、射出ノズル33から金型キャビティ内に射出・充填される。これにより、所定形状の成形品が得られる。 As shown in FIG. 1, the injection unit 4 includes a cylindrical heating cylinder 32 having an injection nozzle 33 attached to the tip thereof, a screw 34 housed in the heating cylinder 32 so as to be rotatable and movable back and forth, and a raw material A hopper 35 for charging the resin and a hopper block 31 for supplying the raw resin charged in the hopper 35 into the heating cylinder 32 are provided. A band heater 36 for heating the resin supplied into the heating cylinder 32 is wound around the outer periphery of the heating cylinder 32. The injection unit 4 includes a metering electric servo motor and an injection electric servo motor (not shown), and transmits the power of each motor to the screw 34 via a required power transmission mechanism. Therefore, when the electric metering servomotor is driven in accordance with a command from the control device 8 and the screw 34 in the heating cylinder 32 is rotationally driven, the raw material resin introduced into the hopper 35 in accordance therewith is put into the heating cylinder 32. be introduced. The raw material resin introduced into the heating cylinder 32 is melted by the frictional heat and shearing heat generated by the rotational drive of the screw 34 and the heat generated by the band heater 36, and is sequentially transferred to the injection nozzle 33 side for a predetermined amount. Molten resin is stored at the tip of the heating cylinder 32. Next, the injection electric servo motor is driven in accordance with a command from the control device 8, the screw 34 is driven forward, and a predetermined amount of molten resin stored at the tip of the heating cylinder 32 is transferred from the injection nozzle 33 to the mold. It is injected and filled into the cavity. Thereby, a molded product having a predetermined shape is obtained.
 エジェクト機構6は、図2に示すように、ボールねじ機構42を備える。ボールねじ機構42は、移動ダイプレート14に回転可能に保持されたナット体42aと、該ナット体42aに螺合されたねじ軸42bとからなり、ねじ軸42bの先端には、ねじ軸42bよりも径が小さいエジェクトピン42cを備える。また、移動側金型16内には、製品突出しピン44と、エジェクトピン42cを後退したにも拘らず、エジェクトプレート43が後退しなかった場合に、金型を閉じることにより強制的にエジェクトプレート43を後退させるリターンピン45を保持するエジェクトプレート43を備える。エジェクト用電動サーボモータ41は、移動ダイプレートに固定しており、その出力軸に取り付けられたプーリ41aと、ボールネジ機構42のナット体42aに取り付けられたプーリ42dとの間に巻き掛けられたタイミングベルト46を介して、その回転運動をナット体42aに伝達している。ナット体42aを回転駆動すると、ナット体42aに螺合されたねじ軸42bとエジェクトピン42cとエジェクトプレート43とが一体となって前進し、エジェクトプレート43に固定された製品突出しピン44も前進を開始する。これにより、可動金型16の先端部より製品突出しピン44が所定量突き出され、成形品Aが可動金型16から取り出される。 The eject mechanism 6 includes a ball screw mechanism 42 as shown in FIG. The ball screw mechanism 42 includes a nut body 42a rotatably held on the movable die plate 14, and a screw shaft 42b screwed to the nut body 42a. Is also provided with an eject pin 42c having a small diameter. Further, in the moving side mold 16, when the eject plate 43 and the eject pin 42c are retracted but the eject plate 43 is not retracted, the eject plate is forcibly closed by closing the mold. An eject plate 43 that holds a return pin 45 that retracts 43 is provided. The ejecting electric servo motor 41 is fixed to the moving die plate, and is wound around a pulley 41a attached to the output shaft thereof and a pulley 42d attached to the nut body 42a of the ball screw mechanism 42. The rotational motion is transmitted to the nut body 42a via the belt 46. When the nut body 42a is rotationally driven, the screw shaft 42b, the eject pin 42c, and the eject plate 43 screwed together with the nut body 42a advance integrally, and the product protruding pin 44 fixed to the eject plate 43 also advances. Start. As a result, a predetermined amount of the product protruding pin 44 protrudes from the tip of the movable mold 16, and the molded product A is taken out from the movable mold 16.
 図1に示すように、表示装置7は機台2の前面のオペレータが目視しやすい位置に配置する。表示装置7には、入力装置7aを一体に備えることができる。制御装置8は、機台2の内部に設置する。表示装置7には、型締ユニット3、射出ユニット4及びエジェクト機構6に備えられた各種のセンサ類(図示省略)の検出データや、これらの検出値に基づく制御装置8の演算データが、一覧表示やグラフ表示などの所望の形式で表示される。本例の成形機においては、オペレータが型締力判定モードを選択したときのエジェクト用電動サーボモータ41の出力トルク値、及びエジェクトピン42cの先端位置も表示装置7に表示される。エジェクト用電動サーボモータ41の出力トルク値は、エジェクト用電動サーボモータ41に供給される電流値等に基づいて算出され、エジェクトピン42cの先端位置は、エジェクト用電動サーボモータ41に備えられた図示しないロータリエンコーダの出力信号から算出することができる。 As shown in FIG. 1, the display device 7 is arranged on the front surface of the machine base 2 at a position where it can be easily seen by the operator. The display device 7 can be integrally provided with an input device 7a. The control device 8 is installed inside the machine base 2. The display device 7 includes a list of detection data of various sensors (not shown) provided in the mold clamping unit 3, the injection unit 4, and the ejection mechanism 6, and calculation data of the control device 8 based on these detection values. It is displayed in a desired format such as display or graph display. In the molding machine of this example, the output torque value of the ejecting electric servo motor 41 when the operator selects the mold clamping force determination mode and the tip position of the eject pin 42c are also displayed on the display device 7. The output torque value of the ejecting electric servomotor 41 is calculated based on the current value supplied to the ejecting electric servomotor 41, and the tip position of the eject pin 42c is shown in the figure. It can be calculated from the output signal of the rotary encoder that does not.
 制御装置8は、型締ユニット3、射出ユニット4、エジェクト機構6及び表示装置7を含む成形機1の制御全体を司るもので、入力装置7aを備えており、成形機のオペレータが当該入力装置7aを操作することによって、成形条件設定モード、型締力判定モード、型厚調整モード、連続運転モード及び表示切替モード等の各種の制御モードに切り換えられるように構成されている。成形機のオペレータが、型締力判定モードを選択すると、制御装置8は、図3に示す所定の手順で型締ユニット3、射出ユニット4及びエジェクト機構6の駆動制御を行うと共に、エジェクト用電動サーボモータ41の出力トルク値の演算とエジェクトピン42cの先端位置の演算とを行って、これらの各演算結果をグラフ表示モードで表示装置7に表示する。図4及び図5に、エジェクト用電動サーボモータ41の出力トルク値、及びエジェクトピン42cの先端位置の表示例を示す。なお、表示モードの切替は、制御装置8の入力装置7aを操作することにより行うことができる。 The control device 8 controls the entire molding machine 1 including the mold clamping unit 3, the injection unit 4, the eject mechanism 6, and the display device 7. The control device 8 includes an input device 7 a, and the operator of the molding machine inputs the input device. By operating 7a, it is configured to be switched to various control modes such as a molding condition setting mode, a mold clamping force determination mode, a mold thickness adjustment mode, a continuous operation mode, and a display switching mode. When the operator of the molding machine selects the mold clamping force determination mode, the control device 8 controls the drive of the mold clamping unit 3, the injection unit 4 and the ejection mechanism 6 according to a predetermined procedure shown in FIG. The calculation of the output torque value of the servo motor 41 and the calculation of the tip position of the eject pin 42c are performed, and each calculation result is displayed on the display device 7 in the graph display mode. 4 and 5 show display examples of the output torque value of the ejecting electric servo motor 41 and the tip position of the eject pin 42c. The display mode can be switched by operating the input device 7a of the control device 8.
 以下、型締力判定モードにおける型締ユニット3、射出ユニット4及びエジェクト機構6の駆動手順と型締力の適否の判定方法を、図3~図5を用いて説明する。図3は型締力判定モードの手順を示すフローチャート、図4は型締状態でエジェクトピン42cに一定トルクを付与した場合における、型締力が不十分であった場合のエジェクトピン位置の変化を示すグラフ図、図5は型締状態でエジェクトピン42cの前進位置を位置制御した場合における、型締力が不十分であった場合のエジェクト用電動サーボモータ41のトルク変化を示すグラフ図である。このように、型締力の適否を判定する手法には、型締状態でエジェクトピン42cに一定トルクを付与して、射出工程の前後におけるエジェクトピン位置の変化を監視する方法と、型締状態でエジェクトピン42cの前進位置を位置制御し、射出工程の前後におけるエジェクト用電動サーボモータ41のトルク変化を監視する方法とがある。 Hereinafter, the driving procedure of the mold clamping unit 3, the injection unit 4 and the eject mechanism 6 in the mold clamping force judgment mode and the method for judging whether or not the mold clamping force is appropriate will be described with reference to FIGS. FIG. 3 is a flowchart showing the procedure of the mold clamping force determination mode. FIG. 4 shows the change in the eject pin position when the mold clamping force is insufficient when a constant torque is applied to the eject pin 42c in the mold clamping state. FIG. 5 is a graph showing the torque change of the ejecting electric servo motor 41 when the mold clamping force is insufficient when the forward position of the eject pin 42c is controlled in the mold clamping state. . As described above, the method for determining the appropriateness of the mold clamping force includes a method of applying a constant torque to the eject pin 42c in the mold clamping state and monitoring a change in the position of the eject pin before and after the injection process, and a mold clamping state. There is a method of controlling the position of the forward position of the eject pin 42c and monitoring the torque change of the eject electric servo motor 41 before and after the injection process.
 まず、型締状態でエジェクトピン42cに一定トルクを付与して、射出工程の前後におけるエジェクトピン位置の変化を監視する方法について説明する。型締力の判定は、金型装置5の交換と型厚の調整を終了した後、成形機のオペレータが入力装置7aを操作して、型締力判定モードを選択することにより実行される。図3に示すように、成形機のオペレータが型締力判定モードを起動する(手順S1)と、制御装置8は、型開閉用電動サーボモータ18を駆動して型締を行い、型締完了状態にする(手順S2)。 First, a method of monitoring a change in the position of the eject pin before and after the injection process by applying a constant torque to the eject pin 42c in the mold clamping state will be described. The determination of the mold clamping force is executed by the operator of the molding machine operating the input device 7a and selecting the mold clamping force determination mode after completing the replacement of the mold apparatus 5 and adjusting the mold thickness. As shown in FIG. 3, when the operator of the molding machine starts the mold clamping force determination mode (procedure S1), the control device 8 drives the mold opening / closing electric servo motor 18 to perform mold clamping, and the mold clamping is completed. A state is set (step S2).
 次に、制御装置8は、エジェクト機構6を駆動して、リターンピン45の先端部を固定側金型15の合わせ面15aに一定トルクで押し付ける(手順S3)。リターンピン45の先端部が移動側金型15内に後退している状態で、エジェクト用電動サーボモータ41を所定の一方向に一定トルクで回転駆動すると、その回転運動がボールねじ機構42により直線運動に変換されてエジェクトプレート43を駆動させ、リターンピン45の先端部が固定側金型15の合わせ面15aに押し付けられる。制御装置8は、リターンピン45の先端部が固定側金型15の合わせ面15aに押し付けられた後も、エジェクト用電動サーボモータ41の出力トルク値を一定に保持する。このときのエジェクト用電動サーボモータ41の出力トルク値は、金型装置5の型締力に影響を与えず、かつ金型装置5の挙動に追従してリターンピン45を移動可能な所定の値とする。 Next, the control device 8 drives the eject mechanism 6 and presses the tip of the return pin 45 against the mating surface 15a of the fixed mold 15 with a constant torque (step S3). When the electric servomotor 41 for ejection is rotationally driven with a constant torque in a predetermined direction with the tip end portion of the return pin 45 retracted into the movable mold 15, the rotational motion is linearized by the ball screw mechanism 42. It is converted into motion to drive the eject plate 43, and the tip of the return pin 45 is pressed against the mating surface 15 a of the fixed mold 15. The control device 8 keeps the output torque value of the ejecting electric servomotor 41 constant even after the tip of the return pin 45 is pressed against the mating surface 15a of the stationary mold 15. The output torque value of the ejecting electric servo motor 41 at this time does not affect the mold clamping force of the mold apparatus 5 and is a predetermined value that can move the return pin 45 following the behavior of the mold apparatus 5. And
 次に、制御装置8は、射出ユニット4を駆動し、加熱シリンダ32内でスクリュ34を前進駆動することにより、加熱シリンダ32内の溶融樹脂を金型装置5のキャビティ17内に射出・充填する(手順S4)。このとき金型装置5には、溶融樹脂の射出圧力が作用する。型締力が射出圧力よりも大きい場合には、金型15、16の合わせ面15a、16aは閉じたままであるが、型締力が射出圧力よりも小さい場合には、金型15、16の合わせ面15a、16aが開く。上述したように、型締状態においては、リターンピン45の先端部が固定側金型15の合わせ面15aに一定トルクで押し付けられているので、金型15、16の合わせ面15a、16aが開くと、図4に示すように、射出圧力が型締力を超える期間、リターンピン45(エジェクトピン42c)が前進する。成形機のオペレータは、表示装置7の表示画面を監視することにより、金型15、16の合わせ面15a、16aが開いたか否かを判定する(手順S5)。 Next, the control device 8 drives the injection unit 4 and advances the screw 34 in the heating cylinder 32 to inject and fill the molten resin in the heating cylinder 32 into the cavity 17 of the mold device 5. (Procedure S4). At this time, the injection pressure of the molten resin acts on the mold apparatus 5. When the mold clamping force is larger than the injection pressure, the mating surfaces 15a and 16a of the molds 15 and 16 remain closed, but when the mold clamping force is smaller than the injection pressure, the molds 15 and 16 The mating surfaces 15a and 16a are opened. As described above, in the mold-clamped state, the tip of the return pin 45 is pressed against the mating surface 15a of the fixed mold 15 with a constant torque, so that the mating surfaces 15a and 16a of the molds 15 and 16 are opened. Then, as shown in FIG. 4, the return pin 45 (eject pin 42 c) moves forward during a period when the injection pressure exceeds the mold clamping force. The operator of the molding machine determines whether or not the mating surfaces 15a and 16a of the molds 15 and 16 are opened by monitoring the display screen of the display device 7 (step S5).
 手順S5で、金型15、16の合わせ面15a、16aが開いたと判定した場合(図3でYesと判定した場合)には、型締力の調整を行い、再度、型締力判定モードを実行する。一方、手順S5で、金型15、16の合わせ面15a、16aは閉じたままであると判定した場合(図3でNoと判定した場合)には、現状では型締力は適正と判断できるので、型締力判定モードを終了する。 In step S5, when it is determined that the mating surfaces 15a and 16a of the molds 15 and 16 are opened (when determined as Yes in FIG. 3), the mold clamping force is adjusted, and the mold clamping force determination mode is set again. Execute. On the other hand, if it is determined in step S5 that the mating surfaces 15a and 16a of the molds 15 and 16 remain closed (when determined No in FIG. 3), it can be determined that the mold clamping force is appropriate at present. Then, the mold clamping force determination mode is terminated.
 次いで、型締状態でエジェクトピン42cの前進位置を位置制御し、射出工程の前後におけるエジェクト用電動サーボモータ41のトルク変化を監視する方法について説明する。この方法においては、図3の手順S3で、制御装置8がエジェクトピン42cを前進駆動し、リターンピン45の先端部が固定側金型15の合わせ面15aに当接する位置まで前進させる。リターンピン45の先端部が移動側金型15内に後退している状態で、エジェクト用電動サーボモータ41を所定の一方向に回転駆動すると、その回転運動がボールねじ機構42により直線運動に変換されてエジェクトプレート43を駆動させ、リターンピン45の先端部が固定側金型15の合わせ面15aに当たる位置にて位置制御される。このときのエジェクトピン42cの位置は、固定側金型15の合わせ面15aに押し当てる位置で駆動トルクがかかるような位置とする。 Next, a method of controlling the position of the advance position of the eject pin 42c in the mold clamping state and monitoring the torque change of the ejecting electric servo motor 41 before and after the injection process will be described. In this method, in step S3 of FIG. 3, the control device 8 drives the eject pin 42c forward, and advances the tip of the return pin 45 to a position where it abuts against the mating surface 15a of the fixed mold 15. When the electric servomotor 41 for ejection is driven to rotate in a predetermined direction while the tip of the return pin 45 is retracted into the moving mold 15, the rotational motion is converted into linear motion by the ball screw mechanism 42. Then, the eject plate 43 is driven, and the position of the return pin 45 is controlled at a position where the tip of the return pin 45 comes into contact with the mating surface 15 a of the fixed mold 15. The position of the eject pin 42c at this time is a position where a driving torque is applied at a position where the eject pin 42c is pressed against the mating surface 15a of the fixed mold 15.
 次に、制御装置8は、射出ユニット4を駆動し、加熱シリンダ32内でスクリュ34を前進駆動することにより、加熱シリンダ32内の溶融樹脂を金型装置5のキャビティ17内に射出・充填する(手順S4)。このとき金型装置5には、溶融樹脂の射出圧力が作用する。型締力が射出圧力よりも大きい場合には、金型15、16の合わせ面15a、16aは閉じたままであるが、型締力が射出圧力よりも小さい場合には、金型15、16の合わせ面15a、16aが開く。上述したように、型締状態においては、リターンピン45の先端部が固定側金型15の合わせ面15aに押し当てる位置で位置制御されているので、金型15、16の合わせ面15a、16aが開くと、図5に示すように、射出圧力が型締力を超える期間、リターンピン45(エジェクトピン42c)の押し当てる位置で位置制御するためのトルクが一時的に低下する。成形機のオペレータは、表示装置7の表示画面を監視することにより、金型15、16の合わせ面15a、16aが開いたか否かを判定する(手順S5)。 Next, the control device 8 drives the injection unit 4 and advances the screw 34 in the heating cylinder 32 to inject and fill the molten resin in the heating cylinder 32 into the cavity 17 of the mold device 5. (Procedure S4). At this time, the injection pressure of the molten resin acts on the mold apparatus 5. When the mold clamping force is larger than the injection pressure, the mating surfaces 15a and 16a of the molds 15 and 16 remain closed, but when the mold clamping force is smaller than the injection pressure, the molds 15 and 16 The mating surfaces 15a and 16a are opened. As described above, in the mold clamping state, the position of the tip of the return pin 45 is controlled at a position where it is pressed against the mating surface 15a of the stationary mold 15, so that the mating surfaces 15a and 16a of the molds 15 and 16 are controlled. When is opened, as shown in FIG. 5, during the period in which the injection pressure exceeds the mold clamping force, the torque for position control at the position where the return pin 45 (eject pin 42c) is pressed is temporarily reduced. The operator of the molding machine determines whether or not the mating surfaces 15a and 16a of the molds 15 and 16 are opened by monitoring the display screen of the display device 7 (step S5).
 手順S5で、金型15、16の合わせ面15a、16aが開いたと判定した場合(図3でYesと判定した場合)には、型締力の調整を行い、再度、型締力判定モードを実行する。一方、手順S5で、金型15、16の合わせ面15a、16aは閉じたままであると判定した場合(図3でNoと判定した場合)には、現状では型締力は適正と判断できるので、型締力判定モードを終了する。 In step S5, when it is determined that the mating surfaces 15a and 16a of the molds 15 and 16 are opened (when determined as Yes in FIG. 3), the mold clamping force is adjusted, and the mold clamping force determination mode is set again. Execute. On the other hand, if it is determined in step S5 that the mating surfaces 15a and 16a of the molds 15 and 16 remain closed (when determined No in FIG. 3), it can be determined that the mold clamping force is appropriate at present. Then, the mold clamping force determination mode is terminated.
 このように、実施の形態に係る成形機によると、成形機のオペレータは、表示装置7に表示されたエジェクトピン42cの位置変化、又は、エジェクト用電動サーボモータ41の出力トルク変化を監視することにより、金型の開きを容易に検出し、型締力の適否を容易かつ的確に判断できるので、型締ロードセル等の高価なセンサ類を備えることなく、型締力の調整を行うことができる。よって、リターンピン方式のエジェクト機構を備えた成形機について、型締力の適否の判定及びその調整を容易化することができる。 Thus, according to the molding machine according to the embodiment, the operator of the molding machine monitors the change in the position of the eject pin 42c displayed on the display device 7 or the change in the output torque of the electric servo motor 41 for ejection. Therefore, it is possible to easily detect the opening of the mold and determine whether or not the mold clamping force is appropriate. Therefore, it is possible to adjust the mold clamping force without providing expensive sensors such as a mold clamping load cell. . Therefore, it is possible to facilitate determination and adjustment of the mold clamping force for a molding machine equipped with a return pin type eject mechanism.
 なお、前記の実施の形態においては、リターンピン方式のエジェクト機構6を備えた成形機を例にとって説明したが、プレート方式のエジェクト機構を備えた成形機にも適用することができる。プレート方式のエジェクト機構は、図6に示すように、エジェクトピンに代えて固定側金型15と移動側金型16との間に配置されたエジェクトプレート50により、成形品Aの取出しを行うタイプのエジェクト機構である。 In the above embodiment, the molding machine provided with the return pin type eject mechanism 6 has been described as an example, but the present invention can also be applied to a molding machine equipped with a plate type eject mechanism. As shown in FIG. 6, the plate-type eject mechanism is a type in which the molded product A is taken out by an eject plate 50 disposed between the fixed mold 15 and the movable mold 16 instead of the eject pin. This is the eject mechanism.
 また、上記の実施例では、型締力判定モードを単独で行う場合について説明したが、連続成形モード中における金型の開きの判定にも利用することができる。 In the above-described embodiment, the case where the mold clamping force determination mode is performed alone has been described. However, the present invention can also be used for determination of mold opening during the continuous molding mode.
  1 成形機
  2 機台
  3 型締ユニット
  4 射出ユニット
  5 金型装置
  6 エジェクト機構
  7 表示装置
  7a 入力装置
  8 制御装置
  15 固定側金型
  15a 合わせ面
  16 移動側金型
  16a 合わせ面
  18 型開閉用電動サーボモータ
  19 ボールねじ機構
  20 トグルリンク機構
  20a クロスヘッド
  41 エジェクト用電動サーボモータ
  42 ボールねじ機構
  43 エジェクトプレート
  44 エジェクトピン
  45 リターンピン
  46 タイミングベルト
  50 エジェクトプレート
DESCRIPTION OF SYMBOLS 1 Molding machine 2 Machine stand 3 Clamping unit 4 Injection unit 5 Mold apparatus 6 Eject mechanism 7 Display apparatus 7a Input apparatus 8 Control apparatus 15 Fixed side mold 15a Mating surface 16 Moving side mold 16a Mating surface 18 Electric motor for mold opening / closing Servo motor 19 Ball screw mechanism 20 Toggle link mechanism 20a Cross head 41 Electric servo motor for ejecting 42 Ball screw mechanism 43 Ejecting plate 44 Ejecting pin 45 Return pin 46 Timing belt 50 Ejecting plate

Claims (4)

  1.  型締ユニットと、該型締ユニットにより型締された金型装置のキャビティ内に成形材料を射出・充填する射出ユニットと、成形品を前記金型装置から押し出すエジェクト機構と、前記型締ユニット、前記射出ユニット及び前記エジェクト機構の動作状態を表示する表示装置と、前記型締ユニット、前記射出ユニット、前記エジェクト機構及び前記表示装置の駆動を制御する制御装置と、を備えた成形機において、
     前記制御装置は、制御モードの1つとして型締力判定モードを有し、成形機のオペレータが当該型締力判定モードを選択したとき、前記型締ユニットを駆動して前記金型装置を予め設定された型締力にて型締した後、前記エジェクト機構の駆動をトルク制御して、当該エジェクト機構に備えられた製品押し出し部材を、前記金型装置を構成する固定側金型の合わせ面に一定トルクで押し付け、しかる後に、前記射出ユニットを駆動して前記キャビティ内に成形材料を射出・充填し、当該成形材料の射出・充填時における前記エジェクト機構の動作状態を前記表示装置に表示することを特徴とする成形機。
    A mold clamping unit, an injection unit for injecting and filling a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, an eject mechanism for pushing out a molded product from the mold apparatus, the mold clamping unit, In a molding machine comprising: a display device that displays an operation state of the injection unit and the ejection mechanism; and a control device that controls driving of the mold clamping unit, the injection unit, the ejection mechanism, and the display device.
    The control device has a mold clamping force determination mode as one of the control modes. When the molding machine operator selects the mold clamping force determination mode, the mold device is driven in advance by driving the mold clamping unit. After clamping with a set clamping force, the drive of the ejection mechanism is torque controlled, and the product pushing member provided in the ejection mechanism is used as the mating surface of the stationary mold that constitutes the mold apparatus After that, the injection unit is driven to inject and fill the molding material into the cavity, and the operation state of the ejection mechanism at the time of injection and filling of the molding material is displayed on the display device. A molding machine characterized by that.
  2.  型締ユニットと、該型締ユニットにより型締された金型装置のキャビティ内に成形材料を射出・充填する射出ユニットと、成形品を前記金型装置から押し出すエジェクト機構と、前記型締ユニット、前記射出ユニット及び前記エジェクト機構の動作状態を表示する表示装置と、前記型締ユニット、前記射出ユニット、前記エジェクト機構及び前記表示装置の駆動を制御する制御装置と、を備えた成形機において、
     前記制御装置は、制御モードの1つとして型締力判定モードを有し、成形機のオペレータが当該型締力判定モードを選択したとき、前記型締ユニットを駆動して前記金型装置を予め設定された型締力にて型締した後、前記エジェクト機構の駆動を位置制御して、当該エジェクト機構に備えられた製品押し出し部材を、前記金型装置を構成する固定側金型の合わせ面に押し付け、しかる後に、前記射出ユニットを駆動して前記キャビティ内に成形材料を射出・充填し、当該成形材料の射出・充填時における前記エジェクト機構の動作状態を前記表示装置に表示することを特徴とする成形機。
    A mold clamping unit, an injection unit for injecting and filling a molding material into a cavity of a mold apparatus clamped by the mold clamping unit, an eject mechanism for pushing out a molded product from the mold apparatus, the mold clamping unit, In a molding machine comprising: a display device that displays an operation state of the injection unit and the ejection mechanism; and a control device that controls driving of the mold clamping unit, the injection unit, the ejection mechanism, and the display device.
    The control device has a mold clamping force determination mode as one of the control modes. When the molding machine operator selects the mold clamping force determination mode, the mold device is driven in advance by driving the mold clamping unit. After clamping with a set clamping force, the drive of the ejection mechanism is position-controlled, and the product pushing member provided in the ejection mechanism is used as the mating surface of the stationary mold constituting the mold apparatus After that, the injection unit is driven to inject and fill the molding material into the cavity, and the operation state of the eject mechanism at the time of injection and filling of the molding material is displayed on the display device. And molding machine.
  3.  前記製品押し出し部材が、リターンピン方式のエジェクト機構に備えられるエジェクトピンであることを特徴とする請求項1及び請求項2のいずれか1項に記載の成形機。 3. The molding machine according to claim 1, wherein the product push-out member is an eject pin provided in a return pin type eject mechanism.
  4.  前記製品押し出し部材が、プレート方式のエジェクト機構に備えられるストリッパプレートであることを特徴とする請求項1及び請求項2のいずれか1項に記載の成形機。 The molding machine according to any one of claims 1 and 2, wherein the product pushing member is a stripper plate provided in a plate-type eject mechanism.
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