WO2015099278A1 - Concrete pavement construction method using foam shotcrete - Google Patents

Concrete pavement construction method using foam shotcrete Download PDF

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Publication number
WO2015099278A1
WO2015099278A1 PCT/KR2014/010218 KR2014010218W WO2015099278A1 WO 2015099278 A1 WO2015099278 A1 WO 2015099278A1 KR 2014010218 W KR2014010218 W KR 2014010218W WO 2015099278 A1 WO2015099278 A1 WO 2015099278A1
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concrete
mixed
mixing
shotcrete
foam
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PCT/KR2014/010218
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French (fr)
Korean (ko)
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윤경구
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강원대학교산학협력단
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/10Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
    • E01C7/14Concrete paving
    • E01C7/142Mixtures or their components, e.g. aggregate
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials

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  • the present invention relates to a concrete pavement construction method, and more specifically, after the field transport to produce a normal concrete of compressive strength of 21 ⁇ 30MPa in the batcher plant, mixed with 20 to 40% of the bubble compared to the volume, the fluidity is usually increased High-performance concrete and silica fume, formed by mixing low-grade materials in which one or more of fly ash, slag powder and stone powder are mixed with concrete, and one or more of silica fume, metakaolin, latex, polymer and coloring materials
  • the present invention relates to a concrete pavement construction method using foam shotcrete that can be easily maintained by reducing the construction cost and securing high strength and high durability by mixing high-performance concrete formed by mixing high-quality mixed materials.
  • Concrete pavement is mainly composed of joint concrete pavement and continuous reinforced concrete pavement.
  • the joint concrete pavement has no reinforcement inside the pavement, but only dowel bars and longitudinal joints are installed on the transverse joints, and about 0.7% of the reinforcement is continuously reinforced in the longitudinal and transverse directions in continuous reinforced concrete pavement.
  • the concrete pavement is produced in a batcher plant, the ordinary concrete of less than 40mm slump and transported to the dump truck, and then poured in one step using a slip form paver.
  • Slip-foam fabrics are 300mm thick and slump 40mm concrete at once, so they are very heavy and weigh 150 tons. Therefore, it is expensive to move and install heavy concrete pavers.
  • the concrete pavement is mainly constructed of concrete, but can not secure long-term durability, construction with high-performance concrete can ensure long-term durability can be economical construction.
  • the high-performance concrete refers to concrete having high strength, high durability, and high fluidity compared to ordinary concrete in which water, cement, aggregate, and the like are mixed.
  • the high strength means more than 35MPa strength
  • high durability requires more than 90% freeze-thaw resistance
  • high fluidity means very good concrete workability.
  • the high-performance concrete exhibits the above-mentioned performance by using mixed materials such as silica fume, fly ash, slab fine powder, metakaolin, and chemical admixtures such as air entrainer, high performance fluidizing agent, and latex, and at the same time, high strength and high durability conditions.
  • the internal structure must be tight because it must be satisfied, and the air volume is usually adjusted to 3-6% for freeze-thaw resistance.
  • the silica fume and the high performance fluidizing agent is typically used when manufacturing high performance concrete, and the silica fume is 1/80 to 1/100 of the finer than the cement powder which forms the concrete and is filled in concrete to fill the interior with a pozzolanic reaction. It is made of high strength and high durability, but it is usually used in combination with a high fluidizing agent because it has a characteristic of deteriorating workability due to its large specific surface area.
  • Such silica fume is usually 7-10% by weight of the cement to form the concrete, pre-blending to the cement is used in the form of mixed cement. This is because silica fume is too fine powder, and when mixed with other concrete materials during concrete mixing in a site batcher plant (BP), silica fume is not evenly dispersed and causes many problems. Moreover, silica fume is hardly dispersed when silica fume is added to the already mixed concrete in powder form.
  • BP site batcher plant
  • the present invention is to solve the conventional problems as described above, the object of the present invention is to produce a normal concrete of compressive strength of 21 ⁇ 30MPa in the batcher plant, after the field transfer, 20 to 40% of the bubbles compared to the volume Any of high-performance concrete and silica fume, metakaolin, latex, polymer, and coloring material formed by mixing low-grade materials in which one or more of fly ash, slag powder, and stone powder is mixed with ordinary concrete mixed with increased fluidity.
  • the present invention provides a concrete paving construction method using foam shotcrete capable of constructing concrete paving with high-performance concrete formed by mixing one or more advanced blending materials.
  • Another object of the present invention when forming a multi-layer concrete packaging, by mixing a low-grade mixed material of any one or more of fly ash, slag powder, stone powder and mixed in the ordinary concrete of the bubble is mixed to increase the fluidity
  • a high-performance concrete forms a lower layer of concrete pavement to provide economy and ease of construction, and any one of silica fume, metakaolin, latex, polymer, and coloring material is added to the ordinary concrete, which has increased fluidity due to bubbles in the upper layer.
  • the high-performance concrete formed by mixing one or more advanced mixed materials is formed to form an upper layer of concrete pavement to secure high strength and high durability, thereby providing a concrete pavement construction method using bubble shotcrete that is easy to maintain.
  • Another object of the present invention by applying a shotcrete method that does not require compaction to concrete packaging, concrete packaging using bubble shotcrete that can be easily transported and installed by miniaturizing or lightweighting the packaging equipment, and lower construction cost To provide a construction method.
  • the high performance concrete formed by mixing the lower mixed material is shotcrete on the pavement surface through the shorting guide member to form a lower layer, and the high performance concrete formed by mixing the advanced mixed material is shotcrete on the upper surface of the lower layer through the shorting guide member to form the upper layer.
  • the shotcrete When the high-performance concrete mixed with the air bubbles and the low / high-grade mixed material is discharged to the shorting guide member, the shotcrete is reduced so that the slump is reduced while dissipating the air bubbles contained in the high-performance concrete by blowing high-pressure air of 5 atm or more will be.
  • any of fly ash, slag powder, and stone powder is added to the ordinary concrete with increased fluidity
  • High-performance concrete formed by mixing one or more low-grade materials and high-performance concrete formed by mixing silica fume and high-quality mixed materials including one or more of metakaolin, latex, polymer, and coloring materials.
  • the multi-layer concrete paving construction high performance formed by mixing a low-mixing material in which any one or more of fly ash, slag powder, stone powder is mixed with ordinary concrete that is mixed with bubbles to increase fluidity
  • the lower layer of concrete pavement is made of concrete, and high-quality mixed material is mixed with any one or more of silica fume, metakaolin, latex, polymer, and coloring materials in ordinary concrete, which has increased fluidity due to bubbles in the upper layer.
  • High-performance concrete formed with high-performance concrete forms the upper layer of concrete pavement, making it easy to secure and maintain high strength and high durability, as well as reduce the construction cost than constructing high-performance concrete mixed with high-quality mixed materials. It can have the advantage of improving the economics.
  • Another object of the present invention is that by applying a shotcrete method that does not require compaction to concrete packaging, it is possible to reduce the construction cost by facilitating transport and installation by miniaturizing or reducing the packaging equipment, it is possible to have the advantage of lowering the construction cost .
  • FIG. 4 is a view showing the bubble of the present invention.
  • 5 to 6 is a view showing a mixing portion of the present invention
  • Figure 16 is a mixed state of the coloring material in the present invention
  • 17 to 18 is a view showing a state in which the packaging by the present invention construction
  • the high performance concrete formed by mixing the lower mixed material is shotcrete on the pavement surface 100 through the shorting guide member 70 to form a lower layer 210, and the high performance concrete formed by mixing the advanced mixed material is the shorting guide member ( Forming a concrete pavement 200 in which shotcrete is formed on the upper surface of the lower layer 210 through the upper surface of the lower layer 210;
  • the shotcrete When the high-performance concrete mixed with the bubble and the low / high-grade mixed material is discharged to the shorting guide member 70, the shotcrete to reduce the slump while dissipating the air bubbles contained in the high-performance concrete by blowing high-pressure air of 5 atm or more It is characterized by.
  • the pavement surface 100 of the concrete pavement 200 is reinforced with a reinforcing member, and the pavement surface (not to move during shortening) 100), the reinforcing member is preferably one of the longitudinal and transverse reinforcement of the continuous reinforced concrete packaging, or the transverse dowel bar or longitudinal tie bar of the joint concrete packaging.
  • the compressive strength is 21 ⁇ 30MPa, water, cement, aggregate, etc., respectively supplied from the batcher plant 10 so as to form a normal concrete of slump 60 ⁇ 80mm compounded in a certain ratio And after mixing, it is transferred to the construction site by the ready-mixed concrete truck (40).
  • the water-cement ratio is less than 42% for the strength of the final shotcrete, but after the shotcrete is placed, it is preferable to adjust the slump without using the water-cement ratio in order to form a solid bottom. Do.
  • the amount of bubbles injected into the ready-mixed concrete truck 40 is about 60 seconds by operating the bubble generator in 1 m 3 of normal concrete in order to mix 30% of the bubbles in the volume of concrete to generate 240 L of bubbles. 5 to 6, the bubble is added to the normal concrete by about 20 to 40% of the total concrete volume, and the ball bearing effect of the bubble is mounted on the shaft 61 of the mixing unit 60.
  • the bubble and the lower / advanced mixed material can increase the pumping property of the ordinary concrete, as well as increase the high strength, high durability
  • the lower mixed material is based on 100 parts by weight of the cement to form the normal concrete 3 ⁇ 3 ⁇ It is preferable to mix at 30 parts by weight, and the high-grade mixed material is preferably mixed at 2 to 20 parts by weight based on 100 parts by weight of the cement forming the ordinary concrete.
  • the high-performance concrete mixed with the bubbles formed by the above-described process and the low / high-grade mixed material is supplied to the pump car 50 and the shorting guide member 70 detachably mounted to the pressure feeding pipe 51. It is discharged to the pavement surface 100 through, which is, as shown in Figures 8 to 10, when the high-performance concrete mixed with the bubble and low / advanced mixed material is supplied to the shorting guide member 70, the inside penetrates While being supplied to the shorting guide body 71 formed with a smaller diameter at the center than the diameter of the inlet / outlet, high-performance concrete mixed with air bubbles and low / high grade mixed materials is compressed while generating pressure.
  • high-performance concrete is shotcrete on the pavement surface 100 is to be concrete pavement 200.
  • the concrete pavement 200 when the concrete pavement 200 is one layer, it can be formed of high-performance concrete mixed with air bubbles and low / high-grade mixed materials, but when the two or more layers of concrete packaging construction, mixed air bubbles and low / high-grade mixed materials Among the high performance concrete, the lower layer 210 of the two-layer concrete pavement 200 'is formed of high-performance concrete mixed with low-grade mixed materials, and the two-layer concrete is high-performance concrete mixed with high-grade mixed materials on the upper surface of the lower layer 210.
  • the packaging 200 'upper layer 220 it is possible to improve the economics by reducing the construction cost.
  • Table 1 shows 20% of bubbles per unit volume in ordinary concrete with mixing strength of 27MPa and slump of 70 ⁇ 80mm. 27% and 33% of the mixture was mixed, and the result of the experiment was shot at 9 atm using a compressor. As shown in FIGS. 13 to 15, when 20% of the bubble amount was added, the slump was 80 mm in the normal concrete, increased to 250 mm after bubble mixing, and decreased to 90 mm after shortening. When 20% of the bubble amount was added, 6.8 kg / m 3 of water was added, but after the final shorting, the slump was reduced because the water molecules were partially dissipated into the atmosphere when the high-performance concrete was discharged. In case of mixing 27% and 33% of the bubble volume, there is a large amount of additional unit, so that The final slump is larger than that of ordinary concrete, but it can be seen that the final air volume is constant regardless of the amount of normal concrete or additional entrained air.
  • the normal concrete with a slump larger due to the bubble mixing of 20 to 33% by volume can be easily shorted because of its pumping property, but the final slump is too large with 90 to 150 mm to short the target pavement surface 100. If you do, you will get too sick to use the slip foam paper. Therefore, low-cost mixed materials containing one or more of fly ash, slag powder, and stone powder, which are inexpensive and viscous when mixed, are additionally mixed in the form of powder to ordinary concrete with large slump to lower the water-bonding ratio and shorten it. By reducing the final slump, slim foam fabers can be used, as well as a solid floor.
  • the lower blended material in which any one or more of the fly ash, slag powder, and stone powder is mixed is mixed in an amount of 3 to 30 parts by weight based on 100 parts by weight of the cement for forming the ordinary concrete.
  • the lower layer 210 of the two-layer concrete pavement 200 ' is formed of high-performance concrete in which bubbles and low-grade mixed materials are mixed in the ordinary concrete, and bubbles and bubbles are formed on the upper surface of the lower layer 210.
  • High-performance concrete mixed with high-grade mixed materials forms a two-layer concrete pavement 200 'and an upper layer 220.
  • the high-performance concrete forming the upper layer 220 is placed on ordinary concrete transported to the ready-mixed concrete truck 40.
  • Bubbles are added to the total concrete volume by about 20 to 40% to be uniformly mixed by a plurality of mixing members 62 that are mounted and rotated by the ball bearing effect of the bubbles and the shaft 61 of the mixing unit 60, and then the bubbles Incorporates a high-quality mixed material mixed with any one or more of silica fume and metakaolin, latex, polymer, and coloring materials in the ordinary concrete containing, and mixed with the mixing unit 60, high-performance concrete After that generated, and it is discharged to the upper surface of pump car bottom layer 210 of the supply and pressure feed tube 51 two-layer concrete (200 ') via a detachably mounted syotting guide member 70 to the 50.
  • the advanced mixed material in which any one or more of the silica fume and metakaolin, latex, polymer, and coloring material are mixed is mixed in an amount of 2 to 20 parts by weight based on 100 parts by weight of the cement for forming the ordinary concrete. Do. This is because when it is smaller than each range of the high-grade mixed material, high strength and high durability falls, and when it exceeds the above range, the city park price rises while the high strength and high durability does not appear higher, and slump is reduced to increase adhesion. .
  • the high-performance concrete mixed with the bubble and the advanced mixed material is discharged to the upper surface of the lower layer 210 through the shorting guide member 70, the high-performance concrete mixed with the bubble and the high-grade mixed material supplied to the shorting guide member 71
  • the diameter of the center portion is smaller than the diameter of the inlet / outlet is supplied to the shorting guide body 71 formed at the same time and the pressure is generated while compressing, via the central portion of the shorting guide body 71 than the diameter of the center portion
  • the compressed air having a high pressure of 5 atm or higher is radially inclined on the outer circumferential surface of the shorting guide body 71. While being supplied to 72, it is vortexed to the outlet of the shorting guide body 71 to be discharged.
  • the high-performance concrete mixed with the compressed air, air bubbles and high-grade mixed material is spread by the spray method as well as when the high-performance concrete is mixed with the compressed air, air bubbles and high-grade mixed material by the spray method, while the compressed air and high-performance concrete collide with each other
  • a large amount of bubbles contained in the high-performance concrete is dissipated, and the slump is reduced by the dissipation of the bubbles
  • the high-performance concrete is shotcrete on the upper surface of the lower layer 210 to form the upper layer 220, the upper layer 220 of the lower layer 210
  • Even if it is formed thinner than the thickness it is possible to secure the same high strength and high durability as the structure poured with high-performance concrete, and thus, the city park value is reduced and economical as compared to the concrete pavement 100 with high-performance concrete mixed with advanced mixed materials. Will be able to secure.
  • Table 2 shows the test results by mixing 27% of the bubbles per unit volume in ordinary concrete with a mixing strength of 27MPa and slump of 70 ⁇ 80mm.
  • the slump increased from 70mm in normal concrete to 260mm after bubble mixing, and decreased to 150mm after adding 8% of silica fume powder to cement. After slumping, it became a high-performance concrete of zero slump.
  • the amount of air was 5% in ordinary concrete, increased to 27% after bubble mixing, and decreased to 21% after adding silica fume powder, and 5% after shortening.
  • high-performance concrete is formed by adding powdered silica fume to ordinary concrete, which has a large slump by foam mixing of 27% by volume, and high-performance concrete having good adhesion by reducing water-binder ratio by adding silica fume of powder. Will be obtained.
  • iron oxide and carbon black of the coloring material are mixed in an amount of 1 to 8 parts by weight based on 100 parts by weight of the cement forming the normal concrete, as shown in FIG. This is because the saturation point of color development is reached at 5 to 8%, and the color concentration rapidly rises between 1 to 3%. Since the particle size of the pigment is smaller than that of cement, the amount of concrete is increased by mixing the pigment, and eventually, the water-cement ratio increases, so that the strength is generally decreased, but up to 5-6% of the cement before and after the concrete is hardened. Since there is little effect on the physical properties, it is preferable not to add more than 8% in terms of economical efficiency as the color saturation is 5-8%.
  • the high-performance concrete mixed with the air bubbles and high-grade / low-grade materials is shotcrete in a circle on the pavement surface 100, which tightly fills the bottom of the reinforcing member as well as the general pavement, dissipating air bubbles under high pressure and air pressure. Shotcrete doesn't need extra compaction.
  • the compaction rods are installed in the paving equipment at intervals of 300 mm to vibrate with vibration of 12,000 RPM. This concrete internal vibration compaction function is a major cause of the weight of the paving equipment. Therefore, the shotcrete No compaction is required, making the packaging equipment lighter.
  • the concrete pavement is being constructed on the basis of 100 m3 of concrete pouring per unit time.
  • the general shotcrete equipment has a low concrete casting capacity per unit time, so it is difficult to be applied to concrete pavement construction.
  • the present invention introduces a concrete pump car and attaches a shorting guide member to the end thereof so that the high-performance concrete mixed with air bubbles and low / high grade mixed materials is shotcrete. If so, it will have sufficient capacity for laying concrete.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention relates to a concrete pavement construction method using foam shotcrete which uses: normal strength shotcrete that is produced by mixing normal concrete produced by a batch plant having a compressive strength of 21-30 MPa, transferred to a site and mixed with bubbles of 20-40% of the volume of the normal concrete, with a low-grade mixture material containing one or more of fly ash, fine slag powder and stone dust; and high-performance shotcrete that is produced by mixing the normal concrete with a high-grade mixture material containing one or more of silica fume, meta-kaolin, latex, polymer and a coloring material.

Description

기포숏크리트를 이용한 콘크리트포장 시공방법Concrete paving method using bubble shotcrete
본 발명은 콘크리트포장 시공방법에 관한 것으로, 보다 상세하게는, 배처플랜트에서 압축강도 21~30MPa의 보통콘크리트를 생산하여 현장 이송 후, 체적 대비 20~40%의 기포를 혼입하여 유동성이 증가된 보통콘크리트에 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성한 고성능 콘크리트 및 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장함으로, 시공비용 절감 및 고강도와 고내구성을 확보하여 유지관리를 용이하게 할 수 있는 기포숏크리트를 이용한 콘크리트포장 시공방법에 관한 것이다.The present invention relates to a concrete pavement construction method, and more specifically, after the field transport to produce a normal concrete of compressive strength of 21 ~ 30MPa in the batcher plant, mixed with 20 to 40% of the bubble compared to the volume, the fluidity is usually increased High-performance concrete and silica fume, formed by mixing low-grade materials in which one or more of fly ash, slag powder and stone powder are mixed with concrete, and one or more of silica fume, metakaolin, latex, polymer and coloring materials The present invention relates to a concrete pavement construction method using foam shotcrete that can be easily maintained by reducing the construction cost and securing high strength and high durability by mixing high-performance concrete formed by mixing high-quality mixed materials.
콘크리트포장은 줄눈콘크리트포장과 연속철근콘크리트포장이 주로 시공되고 있다. 줄눈콘크리트포장은 포장 내부에는 철근보강이 없고 단지 횡방향 줄눈에 다웰바와 종방향 줄눈에 타이바를 설치하고, 연속철근콘크리트포장에는 약 0.7%의 철근이 종방향과 횡방향으로 보강한다.Concrete pavement is mainly composed of joint concrete pavement and continuous reinforced concrete pavement. The joint concrete pavement has no reinforcement inside the pavement, but only dowel bars and longitudinal joints are installed on the transverse joints, and about 0.7% of the reinforcement is continuously reinforced in the longitudinal and transverse directions in continuous reinforced concrete pavement.
상기 콘크리트포장은, 슬럼프 40mm 이하의 된 보통콘크리트를 배처플랜트에서 생산하여 덤프트럭으로 현장 이송한 후, 슬립폼 페이버(slip form paver)를 이용해 한 번에 타설한다. The concrete pavement is produced in a batcher plant, the ordinary concrete of less than 40mm slump and transported to the dump truck, and then poured in one step using a slip form paver.
슬립폼 페이버는 슬럼프 40mm 이하의 된 콘크리트로 300mm 두께의 3차로를 한 번에 포설하기 때문에 상당히 육중하면서 무게가 150톤에 이른다. 따라서 육중한 콘크리트포장 장비를 이동하고 설치하는데 많은 비용이 소요된다. Slip-foam fabrics are 300mm thick and slump 40mm concrete at once, so they are very heavy and weigh 150 tons. Therefore, it is expensive to move and install heavy concrete pavers.
또한, 상기 콘크리트포장은, 주로 보통콘크리트로 시공하고 있으나, 장기간의 내구성을 확보할 수 없으므로, 고성능 콘크리트로 시공하면 장기간의 내구성을 확보할 수 있어 경제적인 시공이 될 수 있을 것이다. In addition, the concrete pavement is mainly constructed of concrete, but can not secure long-term durability, construction with high-performance concrete can ensure long-term durability can be economical construction.
상기 고성능 콘크리트는 물, 시멘트, 골재 등이 배합되는 보통콘크리트에 비해 고강도, 고내구성, 고유동성을 가진 콘크리트를 말한다. 이때, 고강도는 35MPa 이상의 강도를 의미하고, 고내구성은 90% 이상의 동결-융해 저항성을 요구하며, 고유동성은 작업성이 아주 우수한 콘크리트를 의미한다. 상기 고성능 콘크리트는 실리카퓸, 플라이애쉬, 슬래브미분말, 메타카올린 등의 혼합재료와 공기연행제, 고성능 유동화제, 라텍스 등의 화학혼화제를 사용하여 상기의 성능을 발휘시키며, 고강도와 고내구성 조건을 동시에 만족시켜야 하기 때문에 내부구조를 치밀하게 하여야 하고, 동결-융해 저항성을 위해 공기량을 보통 3~6% 정도로 조절한다.The high-performance concrete refers to concrete having high strength, high durability, and high fluidity compared to ordinary concrete in which water, cement, aggregate, and the like are mixed. At this time, the high strength means more than 35MPa strength, high durability requires more than 90% freeze-thaw resistance, high fluidity means very good concrete workability. The high-performance concrete exhibits the above-mentioned performance by using mixed materials such as silica fume, fly ash, slab fine powder, metakaolin, and chemical admixtures such as air entrainer, high performance fluidizing agent, and latex, and at the same time, high strength and high durability conditions. The internal structure must be tight because it must be satisfied, and the air volume is usually adjusted to 3-6% for freeze-thaw resistance.
상기 실리카퓸과 고성능 유동화제는 고성능 콘크리트 제작시, 대표적으로 사용되는 것으로, 상기 실리카퓸은 보통콘크리트를 형성하는 시멘트 분말 대비 1/80~1/100 정도로 미세하여 콘크리트에 충전되어 포졸란반응으로 내부를 더욱 밀실하게 만들어 고강도와 고내구성으로 만드나 비표면적이 커서 작업성을 나쁘게 하는 특성을 가지고 있기 때문에 보통 고유동화제와 함께 사용된다.The silica fume and the high performance fluidizing agent is typically used when manufacturing high performance concrete, and the silica fume is 1/80 to 1/100 of the finer than the cement powder which forms the concrete and is filled in concrete to fill the interior with a pozzolanic reaction. It is made of high strength and high durability, but it is usually used in combination with a high fluidizing agent because it has a characteristic of deteriorating workability due to its large specific surface area.
이러한 실리카퓸은 보통콘크리트를 형성하는 시멘트 중량대비 7~10%를 사용하는 것으로, 시멘트에 미리 배합(pre-blending)하여 혼합시멘트 형태로 사용된다. 이는 실리카퓸이 너무 미세한 분말이기 때문에 현장 배처플랜트(BP)에서 콘크리트배합 시, 타 콘크리트재료와 함께 투입하여 배합하면, 실리카퓸이 골고루 분산되지 않아 오히려 많은 문제점을 야기하기 때문이다. 더욱이 이미 배합된 콘크리트에 실리카퓸을 분말 형태로 투입하고 배합하면 실리카퓸은 거의 분산되지 않는다.Such silica fume is usually 7-10% by weight of the cement to form the concrete, pre-blending to the cement is used in the form of mixed cement. This is because silica fume is too fine powder, and when mixed with other concrete materials during concrete mixing in a site batcher plant (BP), silica fume is not evenly dispersed and causes many problems. Moreover, silica fume is hardly dispersed when silica fume is added to the already mixed concrete in powder form.
[선행기술문헌][Preceding technical literature]
대한민국 등록특허 제10-1240284호Republic of Korea Patent No. 10-1240284
이에 본 발명은 상기와 같은 종래의 제반 문제점을 해결하기 위한 것으로, 본 발명의 목적은, 배처플랜트에서 압축강도 21~30MPa의 보통콘크리트를 생산하여 현장 이송 후, 체적 대비 20~40%의 기포를 혼입하여 유동성이 증가된 보통콘크리트에 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성한 고성능 콘크리트 및 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장을 시공할 수 있는 기포숏크리트를 이용한 콘크리트포장 시공방법을 제공함에 있다.Therefore, the present invention is to solve the conventional problems as described above, the object of the present invention is to produce a normal concrete of compressive strength of 21 ~ 30MPa in the batcher plant, after the field transfer, 20 to 40% of the bubbles compared to the volume Any of high-performance concrete and silica fume, metakaolin, latex, polymer, and coloring material formed by mixing low-grade materials in which one or more of fly ash, slag powder, and stone powder is mixed with ordinary concrete mixed with increased fluidity. The present invention provides a concrete paving construction method using foam shotcrete capable of constructing concrete paving with high-performance concrete formed by mixing one or more advanced blending materials.
또한, 본 발명의 다른 목적은, 다층의 콘크리트포장 시공시, 기포가 혼입되어 유동성이 증가된 보통콘크리트에 플라이애쉬와 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장의 하부층을 형성하여 경제성과 시공의 수월성을 제공하고, 하부층 상면에 기포가 혼입되어 유동성이 증가된 보통콘크리트에 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장의 상부층을 형성하여 고강도 및 고내구성을 확보할 수 있으므로 유지관리가 용이한 기포숏크리트를 이용한 콘크리트포장 시공방법을 제공함에 있다.In addition, another object of the present invention, when forming a multi-layer concrete packaging, by mixing a low-grade mixed material of any one or more of fly ash, slag powder, stone powder and mixed in the ordinary concrete of the bubble is mixed to increase the fluidity A high-performance concrete forms a lower layer of concrete pavement to provide economy and ease of construction, and any one of silica fume, metakaolin, latex, polymer, and coloring material is added to the ordinary concrete, which has increased fluidity due to bubbles in the upper layer. The high-performance concrete formed by mixing one or more advanced mixed materials is formed to form an upper layer of concrete pavement to secure high strength and high durability, thereby providing a concrete pavement construction method using bubble shotcrete that is easy to maintain.
또한, 본 발명의 또 다른 목적은, 다짐이 필요 없는 숏크리트 방법을 콘크리트포장에 적용함으로써, 포장장비를 소형화 또는 경량화하여 이송 및 설치를 용이하게 하고, 시공단가를 낮출 수 있는 기포숏크리트를 이용한 콘크리트포장 시공방법을 제공함에 있다.In addition, another object of the present invention, by applying a shotcrete method that does not require compaction to concrete packaging, concrete packaging using bubble shotcrete that can be easily transported and installed by miniaturizing or lightweighting the packaging equipment, and lower construction cost To provide a construction method.
본 발명 기포숏크리트를 이용한 콘크리트포장 시공방법은,Concrete packaging construction method using the foam shotcrete of the present invention,
콘크리트포장이 시공되는 포장면을 보강부재로 보강하는 단계와;Reinforcing the pavement surface on which the concrete pavement is constructed with a reinforcing member;
물, 시멘트, 골재를 일정비율로 배합하여 압축강도가 21~30MPa의 보통콘크리트를 생산 및 현장 이송하는 단계와;Mixing water, cement, and aggregate at a predetermined ratio to produce and transport the ordinary concrete having a compressive strength of 21 to 30 MPa;
상기 보통콘크리트에 기포 및 저급 혼합재료를 혼입하고 혼합부로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing the bubbles and the lower mixed material into the ordinary concrete and mixing the mixed parts to form high-performance concrete;
상기 보통콘크리트에 기포 및 고급 혼합재료를 혼입하고 혼합부로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing bubbles and a high-grade mixed material into the ordinary concrete and mixing the mixed parts to form high-performance concrete;
상기 저급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재를 통해 포장면에 숏크리트되어 하부층이 형성되고, 상기 고급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재를 통해 하부층 상면에 숏크리트되어 상부층이 형성되는 콘크리트포장을 형성하는 단계와;The high performance concrete formed by mixing the lower mixed material is shotcrete on the pavement surface through the shorting guide member to form a lower layer, and the high performance concrete formed by mixing the advanced mixed material is shotcrete on the upper surface of the lower layer through the shorting guide member to form the upper layer. Forming a concrete pavement;
상기 콘크리트포장 상면을 마감하는 단계를 포함하며,Comprising the step of finishing the concrete pavement surface,
상기 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트가 숏팅안내부재로 배출될 때, 5기압 이상의 고압의 공기를 뿜어 상기 고성능 콘크리트에 포함된 기포를 소산시키면서 슬럼프가 감소되도록 숏크리트하는 것을 특징으로 하는 것이다.When the high-performance concrete mixed with the air bubbles and the low / high-grade mixed material is discharged to the shorting guide member, the shotcrete is reduced so that the slump is reduced while dissipating the air bubbles contained in the high-performance concrete by blowing high-pressure air of 5 atm or more will be.
본 발명에 의하면, 배처플랜트에서 압축강도 21~30MPa의 보통콘크리트를 생산하여 현장 이송 후, 체적 대비 20~40%의 기포를 혼입하여 유동성이 증가된 보통콘크리트에 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성한 고성능 콘크리트 및 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장을 시공할 수 있도록 함으로써, 시공기간을 단축시킬 수 있는 이점을 가질 수 있는 것이다.According to the present invention, in the batcher plant, after producing the ordinary concrete with a compressive strength of 21 ~ 30MPa, after the field transfer, by mixing 20 to 40% of the air bubbles by volume, any of fly ash, slag powder, and stone powder is added to the ordinary concrete with increased fluidity High-performance concrete formed by mixing one or more low-grade materials and high-performance concrete formed by mixing silica fume and high-quality mixed materials including one or more of metakaolin, latex, polymer, and coloring materials. By allowing the construction of concrete pavement, it will have the advantage of shortening the construction period.
또한, 본 발명에 의하면, 다층의 콘크리트포장 시공시, 기포가 혼입되어 유동성이 증가된 보통콘크리트에 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장의 하부층을 형성하고, 하부층 상면에 기포가 혼입되어 유동성이 증가된 보통콘크리트에 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하여 형성한 고성능 콘크리트로 콘크리트포장의 상부층을 형성하여 고강도와 고내구성 확보 및 유지관리가 용이할 뿐만 아니라 콘크리트포장 전체를 고급 혼합재료가 혼합된 고성능 콘크리트로 시공할 때보다 시공비용을 절감할 수 있으므로 경제성을 향상시킬 수 있는 이점을 가질 수 있는 것이다.In addition, according to the present invention, when the multi-layer concrete paving construction, high performance formed by mixing a low-mixing material in which any one or more of fly ash, slag powder, stone powder is mixed with ordinary concrete that is mixed with bubbles to increase fluidity The lower layer of concrete pavement is made of concrete, and high-quality mixed material is mixed with any one or more of silica fume, metakaolin, latex, polymer, and coloring materials in ordinary concrete, which has increased fluidity due to bubbles in the upper layer. High-performance concrete formed with high-performance concrete forms the upper layer of concrete pavement, making it easy to secure and maintain high strength and high durability, as well as reduce the construction cost than constructing high-performance concrete mixed with high-quality mixed materials. It can have the advantage of improving the economics.
또한, 본 발명의 또 다른 목적은, 다짐이 필요 없는 숏크리트 방법을 콘크리트포장에 적용함으로써, 포장장비를 소형화 또는 경량화하여 이송 및 설치를 용이하게 하고, 시공단가를 낮출 수 있는 이점을 가질 수 있는 것이다.In addition, another object of the present invention is that by applying a shotcrete method that does not require compaction to concrete packaging, it is possible to reduce the construction cost by facilitating transport and installation by miniaturizing or reducing the packaging equipment, it is possible to have the advantage of lowering the construction cost .
도 1은 본 발명의 흐름도이다.1 is a flow chart of the present invention.
도 2는 본 발명의 포장을 보강하는 도면2 reinforces the packaging of the present invention.
도 3은 본 발명이 보통콘크리트를 형성하는 도면3 is a view in which the present invention forms ordinary concrete
도 4는 본 발명의 기포를 나타낸 도면4 is a view showing the bubble of the present invention.
도 5 내지 도 6은 본 발명의 혼합부를 나타낸 도면5 to 6 is a view showing a mixing portion of the present invention
도 7 내지 도 9는 본 발명 보통콘크리트, 고성능 콘크리트 및 숏크리트된 고성능 콘크리트의 슬럼프 사진7 to 9 are slump photographs of the present invention ordinary concrete, high performance concrete and shot concrete high performance concrete
도 10 내지 도 12는 본 발명 고성능 콘크리트의 배출과정도10 to 12 is a discharge process of the present invention high performance concrete
도 13 내지 도 15는 본 발명의 숏팅과정도13 to 15 is a shortening process diagram of the present invention
도 16은 본 발명에 착색재료를 혼합상태 도면Figure 16 is a mixed state of the coloring material in the present invention
도 17 내지 도 18은 본 발명에 의해 포장이 시공된 상태를 나타낸 도면17 to 18 is a view showing a state in which the packaging by the present invention construction
*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
10: 배처플랜트 20: 보강부재 10: batcher plant 20: reinforcing member
30: 정착구 40: 레미콘 트럭 30: anchorage 40: ready-mixed truck
50: 펌프카 60: 혼합부 50: pump car 60: mixing unit
70: 숏팅안내부재 100: 포장면 70: shorting guide member 100: packaging surface
200: 콘크리트포장200: Concrete Pavement
이하, 첨부된 도면에 의거하여 본 발명을 상세히 설명한다. 도 1은 본 발명의 흐름도이다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. 1 is a flow chart of the present invention.
본 발명 기포숏크리트를 이용한 콘크리트포장 시공방법은,Concrete packaging construction method using the foam shotcrete of the present invention,
콘크리트포장(200)이 시공되는 포장면(100)을 보강부재로 보강하는 단계와;Reinforcing the pavement surface 100 on which the concrete pavement 200 is constructed with a reinforcing member;
물, 시멘트, 골재를 일정비율로 배합하여 압축강도가 21~30MPa의 보통콘크리트를 생산 및 현장 이송하는 단계와;Mixing water, cement, and aggregate at a predetermined ratio to produce and transport the ordinary concrete having a compressive strength of 21 to 30 MPa;
상기 보통콘크리트에 기포 및 저급 혼합재료를 혼입하고 혼합부(60)로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing the bubbles and the lower mixed material into the ordinary concrete and mixing the mixed parts with the mixing part 60 to form high-performance concrete;
상기 보통콘크리트에 기포 및 고급 혼합재료를 혼입하고 혼합부(60)로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing the bubbles and the high-grade mixed material into the ordinary concrete and mixing the mixed parts with the mixing unit 60 to form high-performance concrete;
상기 저급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재(70)를 통해 포장면(100)에 숏크리트되어 하부층(210)이 형성되고, 상기 고급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재(70)를 통해 하부층(210) 상면에 숏크리트되어 상부층(220)이 형성되는 콘크리트포장(200)을 형성하는 단계와;The high performance concrete formed by mixing the lower mixed material is shotcrete on the pavement surface 100 through the shorting guide member 70 to form a lower layer 210, and the high performance concrete formed by mixing the advanced mixed material is the shorting guide member ( Forming a concrete pavement 200 in which shotcrete is formed on the upper surface of the lower layer 210 through the upper surface of the lower layer 210;
상기 콘크리트포장(200) 상면을 마감하는 단계를 포함하며,Comprising the step of finishing the concrete pavement 200,
상기 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트가 숏팅안내부재(70)로 배출될 때, 5기압 이상의 고압의 공기를 뿜어 상기 고성능 콘크리트에 포함된 기포를 소산시키면서 슬럼프가 감소되도록 숏크리트하는 것을 특징으로 하는 것이다.When the high-performance concrete mixed with the bubble and the low / high-grade mixed material is discharged to the shorting guide member 70, the shotcrete to reduce the slump while dissipating the air bubbles contained in the high-performance concrete by blowing high-pressure air of 5 atm or more It is characterized by.
다음은 상기와 같이 구성된 본 발명의 시공과정을 설명한다.The following describes the construction process of the present invention configured as described above.
먼저, 도 2에 도시된 바와 같이, 콘크리트포장(200)의 종류를 고려하여 콘크리트포장(200)의 포장면(100)을 보강부재로 보강하고, 이 보강부재가 숏팅 중 이동하지 않도록 포장면(100)에 고정하는데, 상기 보강부재는 연속철근콘크리트포장의 종방향과 횡방향 철근이거나, 줄눈콘크리트포장의 횡방향 다웰바나 종방향 타이바 중 어느 하나임이 바람직하다.First, as shown in FIG. 2, in consideration of the type of concrete pavement 200, the pavement surface 100 of the concrete pavement 200 is reinforced with a reinforcing member, and the pavement surface (not to move during shortening) 100), the reinforcing member is preferably one of the longitudinal and transverse reinforcement of the continuous reinforced concrete packaging, or the transverse dowel bar or longitudinal tie bar of the joint concrete packaging.
또한, 도 3에 도시된 바와 같이, 압축강도가 21~30MPa이고, 슬럼프 60~80mm의 보통콘크리트를 형성할 수 있도록 배처플랜트(10)에서 각각 공급되는 물, 시멘트, 골재 등을 일정비율로 배합 및 혼합한 후, 레미콘 트럭(40)에 의해 시공현장으로 이송한다.In addition, as shown in Figure 3, the compressive strength is 21 ~ 30MPa, water, cement, aggregate, etc., respectively supplied from the batcher plant 10 so as to form a normal concrete of slump 60 ~ 80mm compounded in a certain ratio And after mixing, it is transferred to the construction site by the ready-mixed concrete truck (40).
여기서 최종 숏크리트의 강도를 위해 물-시멘트 비는 42% 이하로 생산하되, 숏크리트 타설 후, 견고한 바닥을 형성하기 위하여 슬럼프는 물-시멘트 비로 조정하지 않고, 감수제나 AE제를 사용하여 조정하는 것이 바람직하다.In this case, the water-cement ratio is less than 42% for the strength of the final shotcrete, but after the shotcrete is placed, it is preferable to adjust the slump without using the water-cement ratio in order to form a solid bottom. Do.
상기 레미콘 트럭(40)이 현장 이송되면, 레미콘 트럭(40)에 투입된 보통콘크리트는 이송 중 슬럼프의 추가 손실로 펌핑성이 나빠 펌핑이 어려워지기 때문에 도 4에 도시된 바와 같이, 발포제 및 기포제 또는 기포발생기로부터 생산된 기포를 상기 레미콘 트럭(40)에 투입한다.When the ready-mixed concrete truck 40 is transported on-site, the normal concrete put into the ready-mixed concrete truck 40 is difficult to pump due to poor pumping property due to the additional loss of slump during transport, as shown in FIG. 4, a foaming agent and a foaming agent or air bubbles. Bubbles produced from the generator is injected into the ready-mixed concrete truck 40.
이때, 상기 레미콘 트럭(40)에 투입되는 기포량은, 보통콘크리트에 체적대비 30%의 기포를 혼입시키기 위해 1㎥의 보통콘크리트에 기포발생기를 약 60초가 가동하여 240ℓ의 기포를 생성하여 혼입하는 것이 바람직하나, 도 5 내지 도 6에 도시된 바와 같이, 상기 보통콘크리트에 기포를 전체 콘크리트 체적대비 20~40% 정도 추가하여 기포의 볼베어링 효과 및 혼합부(60)의 축(61)에 장착되어 회전하는 다수의 혼합부재(62)에 의해 균일하게 혼합되도록 한 후, 기포가 포함된 보통콘크리트에 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상 혼합된 저급 혼합재료를 혼입하고 혼합부(60)로 혼합하여 기포 및 저급 혼합재료가 혼합된 고성능 콘크리트를 형성하고, 상기 기포가 포함된 보통콘크리트에 실리카퓸이나 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상 혼합된 고급 혼합재료를 혼입하고 혼합부(60)로 혼합하여 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트를 형성한다.At this time, the amount of bubbles injected into the ready-mixed concrete truck 40 is about 60 seconds by operating the bubble generator in 1 m 3 of normal concrete in order to mix 30% of the bubbles in the volume of concrete to generate 240 L of bubbles. 5 to 6, the bubble is added to the normal concrete by about 20 to 40% of the total concrete volume, and the ball bearing effect of the bubble is mounted on the shaft 61 of the mixing unit 60. After mixing uniformly by a plurality of rotating mixing member 62, and mixed with a low-grade mixed material of any one or more of fly ash, slag powder, stone powder to the ordinary concrete containing bubbles and mixing section 60 ) To form a high-performance concrete mixed with bubbles and low-grade mixed materials, silica fume or metakaolin, latex, polymers, coloring materials in the ordinary concrete containing the bubbles Of any one or incorporation of one or more mixed advanced mixed ingredients and mixed to form bubbles, and the high-performance concrete mix is advanced mixing materials to the mixing section 60.
여기서, 상기 기포 및 저급/고급 혼합재료에 의해 보통콘크리트의 펌핑성을 증가시킴은 물론 고강도, 고내구성을 높일 수 있는데, 상기 저급 혼합재료는 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 3~30 중량부로 혼합되는 것이 바람직하고, 상기 고급 혼합재료는, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 2~20 중량부로 혼합되는 것이 바람직하다.Here, the bubble and the lower / advanced mixed material can increase the pumping property of the ordinary concrete, as well as increase the high strength, high durability, the lower mixed material is based on 100 parts by weight of the cement to form the normal concrete 3 ~ 3 ~ It is preferable to mix at 30 parts by weight, and the high-grade mixed material is preferably mixed at 2 to 20 parts by weight based on 100 parts by weight of the cement forming the ordinary concrete.
상기의 과정으로 형성된 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트를 도 7에 도시된 바와 같이, 펌프카(50)로 공급하여 압송관(51)에 착탈가능하게 장착된 숏팅안내부재(70)를 통해 포장면(100)으로 배출하는데, 이는 도 8 내지 도 10에 도시된 바와 같이, 상기 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트가 숏팅안내부재(70)로 공급되면, 내부가 관통되면서 입/출구의 직경보다 중앙부의 직경이 작게 형성된 숏팅안내몸체(71)로 공급됨과 동시에 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트는 압축되면서 압력이 발생한다.As shown in FIG. 7, the high-performance concrete mixed with the bubbles formed by the above-described process and the low / high-grade mixed material is supplied to the pump car 50 and the shorting guide member 70 detachably mounted to the pressure feeding pipe 51. It is discharged to the pavement surface 100 through, which is, as shown in Figures 8 to 10, when the high-performance concrete mixed with the bubble and low / advanced mixed material is supplied to the shorting guide member 70, the inside penetrates While being supplied to the shorting guide body 71 formed with a smaller diameter at the center than the diameter of the inlet / outlet, high-performance concrete mixed with air bubbles and low / high grade mixed materials is compressed while generating pressure.
또한, 상기 숏팅안내몸체(71)의 중앙부를 경유하여 중앙부의 직경보다 큰 직경의 숏팅안내몸체(71) 출구로 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트가 배출될 때, 5기압 이상의 고압의 압축공기가 숏팅안내몸체(71)의 외주면에 방사상으로 경사지게 형성된 공기공급공(72)으로 공급되면서 숏팅안내몸체(71)의 출구로 와류되어 숏팅되는데, 상기 압축공기와 고성능 콘크리트는 스프레이방식으로 펼쳐짐은 물론 스프레이방식으로 압축공기와 고성능 콘크리트가 펼쳐질 때, 압축공기와 고성능 콘크리트가 부딪히면서 고성능 콘크리트에 포함된 다량의 기포가 소산되도록 하고, 기포의 소산으로 슬럼프가 줄어들어 도 11 내지 도 12에 도시된 바와 같이, 포장면(100)에 고성능 콘크리트가 숏크리트되면서 콘크리트포장(200)을 할 수 있는 것이다.In addition, when the high-performance concrete mixed with air bubbles and low / high grade mixed material is discharged to the outlet of the shorting guide body 71 having a diameter larger than the diameter of the central part via the center of the shorting guide body 71, a high pressure of 5 atm or higher Of compressed air is supplied to the air supply hole 72 formed to be inclined radially on the outer circumferential surface of the shorting guide body 71 and vortexed to the outlet of the shorting guide body 71 to shorten. The compressed air and the high-performance concrete are sprayed. When the compressed air and the high-performance concrete are unfolded as well as spreading, the compressed air and the high-performance concrete collide with each other so that a large amount of bubbles contained in the high-performance concrete are dissipated, and the slump is reduced by the dissipation of the bubbles, as shown in FIGS. 11 to 12. As it is, high-performance concrete is shotcrete on the pavement surface 100 is to be concrete pavement 200.
여기서, 상기 콘크리트포장(200)이 1층일 경우, 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트로 형성할 수 있으나, 2층 이상의 다층 콘크리트포장 시공시, 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트 중, 저급 혼합재료가 혼합된 고성능 콘크리트로 2층 콘크리트포장(200')의 하부층(210)을 형성하고, 상기 하부층(210) 상면에 고급 혼합재료가 혼합된 고성능 콘크리트로 2층의 콘크리트포장(200') 상부층(220)을 형성하여 시공비용의 절감으로 경제성을 향상시킬 수 있는 것이다.Here, when the concrete pavement 200 is one layer, it can be formed of high-performance concrete mixed with air bubbles and low / high-grade mixed materials, but when the two or more layers of concrete packaging construction, mixed air bubbles and low / high-grade mixed materials Among the high performance concrete, the lower layer 210 of the two-layer concrete pavement 200 'is formed of high-performance concrete mixed with low-grade mixed materials, and the two-layer concrete is high-performance concrete mixed with high-grade mixed materials on the upper surface of the lower layer 210. By forming the packaging 200 'upper layer 220, it is possible to improve the economics by reducing the construction cost.
표 1는 배합강도 27MPa, 슬럼프 70~80mm의 보통콘크리트에 단위체적당 기포를 20%. 27%, 33% 혼입하고, 컴프레샤를 이용해 9기압으로 숏팅 한 실험결과를 보여주고 있다. 도 13 내지 도 15에 도시된 바와 같이, 기포량 20%를 추가할 경우, 슬럼프는 보통콘크리트에서 80mm 이었던 것이 기포혼입 후, 250mm로 증가하였으며, 숏팅 후에는 90mm로 감소하였다. 기포량 20%를 추가할 경우, 6.8kg/㎥의 물이 추가 되었으나, 최종 숏팅 후, 슬럼프가 감소하였는데, 이는 고성능 콘크리트가 배출될 때, 물 분자가 일부분 대기중으로 소산되기 때문이다. 기포량을 27%와 33% 혼입할 경우, 추가 단위수량이 많아 숏크리트된 고성능 콘크리트의 최종 슬럼프는 보통콘크리트의 슬럼프보다 크게 되나, 최종 공기량은 보통콘크리트의 공기량이나 추가 혼입공기량과는 상관없이 일정함을 알 수 있다.Table 1 shows 20% of bubbles per unit volume in ordinary concrete with mixing strength of 27MPa and slump of 70 ~ 80mm. 27% and 33% of the mixture was mixed, and the result of the experiment was shot at 9 atm using a compressor. As shown in FIGS. 13 to 15, when 20% of the bubble amount was added, the slump was 80 mm in the normal concrete, increased to 250 mm after bubble mixing, and decreased to 90 mm after shortening. When 20% of the bubble amount was added, 6.8 kg / m 3 of water was added, but after the final shorting, the slump was reduced because the water molecules were partially dissipated into the atmosphere when the high-performance concrete was discharged. In case of mixing 27% and 33% of the bubble volume, there is a large amount of additional unit, so that The final slump is larger than that of ordinary concrete, but it can be seen that the final air volume is constant regardless of the amount of normal concrete or additional entrained air.
또한, 상기와 같이 체적대비 20~33%의 기포 혼입으로 슬럼프가 커진 보통콘크리트는 펌핑성이 좋아 용이하게 숏팅할 수 있으나, 최종 슬럼프가 90~150mm 로 너무 커서 대상 포장면(100)에 숏팅할 경우, 너무 질게 되어 슬립폼 페이버를 사용하지 못하게 된다. 따라서 가격이 저렴하면서 혼입 시 점성을 지니는 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 분말형태로 슬럼프가 커진 보통콘크리트에 추가 혼입하여 물-결합재비를 낮추어 숏팅 후, 최종 슬럼프를 줄임으로써 슬림폼 페이버 사용이 가능해 짐은 물론 견고한 바닥을 형성할 수 있는 것이다.In addition, as described above, the normal concrete with a slump larger due to the bubble mixing of 20 to 33% by volume can be easily shorted because of its pumping property, but the final slump is too large with 90 to 150 mm to short the target pavement surface 100. If you do, you will get too sick to use the slip foam paper. Therefore, low-cost mixed materials containing one or more of fly ash, slag powder, and stone powder, which are inexpensive and viscous when mixed, are additionally mixed in the form of powder to ordinary concrete with large slump to lower the water-bonding ratio and shorten it. By reducing the final slump, slim foam fabers can be used, as well as a solid floor.
표 1 기포혼입량에 따른 슬럼프와 공기량 변화
기포혼입량 슬럼프(mm) 공기량(%)
기포량 추가단위수량(kg/㎥) 보통콘크리트 기포혼입 후 숏팅 후 보통콘크리트 기포혼입 후 숏팅 후
20% 6.8 80 250 90 7 20 6
27% 9.1 70 260 100 5 27 7
33% 18.1 70 275 150 5 33 7
Table 1 Changes in Slump and Air Volume According to Bubble Mixing Volume
Bubble mixture Slump (mm) Air volume (%)
Bubble amount Additional Unit Quantity (kg / ㎥) Ordinary concrete After bubble mixing After shorting Ordinary concrete After bubble mixing After shorting
20% 6.8 80 250 90 7 20 6
27% 9.1 70 260 100 5 27 7
33% 18.1 70 275 150 5 33 7
즉, 상기 보통콘크리트에 기포 및 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료를 혼입하여 형성된 고성능 콘크리트의 펌핑성을 증가시킴은 물론 기포 및 저급 혼합재료가 혼합된 고성능 콘크리트는 고압의 압축공기와 부딪히면서 배출될 때, 고성능 콘크리트에 포함된 기포를 소산시키면서 포장면(100)에 숏크리트되므로 고성능 콘크리트의 성질을 확보하는 콘크리트포장(200)을 할 수 있으며, 상기 포장면(100)에 보강된 보강부재를 수용할 수 있도록 포장되어야 한다.That is, by mixing the low-mixing material of any one or more of the foam and fly ash or slag powder, stone powder to the ordinary concrete to increase the pumping properties of the high-performance concrete, as well as the high-performance mixture of air bubbles and low-grade mixed materials When concrete is discharged while colliding with high-pressure compressed air, it is shotcrete on the pavement surface 100 while dissipating the bubbles contained in the high-performance concrete can be concrete pavement 200 to secure the properties of high-performance concrete, the pavement surface ( It shall be packaged to accommodate the reinforcement member reinforced by 100).
여기서, 상기 플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합한 저급 혼합재료는 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 3~30 중량부로 혼합되는 것이 바람직하다.Here, it is preferable that the lower blended material in which any one or more of the fly ash, slag powder, and stone powder is mixed is mixed in an amount of 3 to 30 parts by weight based on 100 parts by weight of the cement for forming the ordinary concrete.
또한, 콘크리트포장이 2층일 경우, 상기 보통콘크리트에 기포 및 저급 혼합재료를 혼합한 고성능 콘크리트로 2층 콘크리트포장(200')의 하부층(210)을 형성하고, 상기 하부층(210) 상면에 기포 및 고급 혼합재료를 혼합한 고성능 콘크리트로 2층의 콘크리트포장(200') 상부층(220)을 형성하는데, 상기 상부층(220)을 형성하는 고성능 콘크리트는, 레미콘 트럭(40)으로 현장 이송된 보통콘크리트에 기포를 전체 콘크리트 체적대비 20~40% 정도 추가하여 기포의 볼베어링 효과 및 혼합부(60)의 축(61)에 장착되어 회전하는 다수의 혼합부재(62)에 의해 균일하게 혼합되도록 한 후, 기포가 포함된 보통콘크리트에 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료를 혼입하고, 혼합부(60)로 혼합하여 고성능 콘크리트를 형성한 후, 이를 펌프카(50)에 공급하여 압송관(51)에 착탈가능하게 장착된 숏팅안내부재(70)를 통해 2층 콘크리트포장(200')의 하부층(210) 상면으로 배출되도록 한다.In addition, in the case where the concrete pavement is two layers, the lower layer 210 of the two-layer concrete pavement 200 'is formed of high-performance concrete in which bubbles and low-grade mixed materials are mixed in the ordinary concrete, and bubbles and bubbles are formed on the upper surface of the lower layer 210. High-performance concrete mixed with high-grade mixed materials forms a two-layer concrete pavement 200 'and an upper layer 220. The high-performance concrete forming the upper layer 220 is placed on ordinary concrete transported to the ready-mixed concrete truck 40. Bubbles are added to the total concrete volume by about 20 to 40% to be uniformly mixed by a plurality of mixing members 62 that are mounted and rotated by the ball bearing effect of the bubbles and the shaft 61 of the mixing unit 60, and then the bubbles Incorporates a high-quality mixed material mixed with any one or more of silica fume and metakaolin, latex, polymer, and coloring materials in the ordinary concrete containing, and mixed with the mixing unit 60, high-performance concrete After that generated, and it is discharged to the upper surface of pump car bottom layer 210 of the supply and pressure feed tube 51 two-layer concrete (200 ') via a detachably mounted syotting guide member 70 to the 50.
여기서, 상기 실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합한 고급 혼합재료는, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 2~20 중량부로 혼합되는 것이 바람직하다. 이는 고급 혼합재료의 각 범위보다 작을 경우, 고강도, 고내구성이 떨어지고, 상기 범위를 초과할 경우, 고강도, 고내구성이 더 높게 나타나지 않으면서 시공원가가 상승하며, 슬럼프를 줄여 붙임성을 증가시키기 때문이다.Here, it is preferable that the advanced mixed material in which any one or more of the silica fume and metakaolin, latex, polymer, and coloring material are mixed is mixed in an amount of 2 to 20 parts by weight based on 100 parts by weight of the cement for forming the ordinary concrete. Do. This is because when it is smaller than each range of the high-grade mixed material, high strength and high durability falls, and when it exceeds the above range, the city park price rises while the high strength and high durability does not appear higher, and slump is reduced to increase adhesion. .
상기 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트가 숏팅안내부재(70)를 통해 하부층(210) 상면으로 배출될 때, 숏팅안내부재(71)로 공급되는 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트는, 내부가 관통되면서 입/출구의 직경보다 중앙부의 직경이 작게 형성된 숏팅안내몸체(71)로 공급됨과 동시에 압축되면서 압력이 발생하고, 상기 숏팅안내몸체(71)의 중앙부를 경유하여 중앙부의 직경보다 큰 직경의 숏팅안내몸체(71) 출구로 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트가 배출될 때, 5기압 이상의 고압의 압축공기가 숏팅안내몸체(71)의 외주면에 방사상으로 경사지게 형성된 공기공급공(72)으로 공급되면서 숏팅안내몸체(71)의 출구로 와류되어 배출되도록 한다.When the high-performance concrete mixed with the bubble and the advanced mixed material is discharged to the upper surface of the lower layer 210 through the shorting guide member 70, the high-performance concrete mixed with the bubble and the high-grade mixed material supplied to the shorting guide member 71 When the inside is penetrated, the diameter of the center portion is smaller than the diameter of the inlet / outlet is supplied to the shorting guide body 71 formed at the same time and the pressure is generated while compressing, via the central portion of the shorting guide body 71 than the diameter of the center portion When the high-performance concrete mixed with air bubbles and high-grade mixed material is discharged to the outlet of the large diameter shorting guide body 71, the compressed air having a high pressure of 5 atm or higher is radially inclined on the outer circumferential surface of the shorting guide body 71. While being supplied to 72, it is vortexed to the outlet of the shorting guide body 71 to be discharged.
이때, 상기 압축공기와 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트는 스프레이방식으로 펼쳐짐은 물론 스프레이방식으로 압축공기와 기포 및 고급 혼합재료가 혼합된 고성능 콘크리트가 펼쳐질 때, 압축공기와 고성능 콘크리트가 부딪히면서 고성능 콘크리트에 포함된 다량의 기포가 소산되도록 하고, 기포의 소산으로 슬럼프가 줄어들어 하부층(210) 상면으로 고성능 콘크리트가 숏크리트되어 상부층(220)을 형성하는데, 상기 상부층(220)은 하부층(210)의 두께보다 얇게 형성하여도 고성능 콘크리트로 타설한 구조물과 동일한 고강도 및 고내구성을 확보할 수 있으므로, 포장면(100) 전체를 고급 혼합재료가 혼합된 고성능 콘크리트로 콘크리트포장할 때보다 시공원가를 줄여 경제성을 확보할 수 있는 것이다.At this time, the high-performance concrete mixed with the compressed air, air bubbles and high-grade mixed material is spread by the spray method as well as when the high-performance concrete is mixed with the compressed air, air bubbles and high-grade mixed material by the spray method, while the compressed air and high-performance concrete collide with each other A large amount of bubbles contained in the high-performance concrete is dissipated, and the slump is reduced by the dissipation of the bubbles, the high-performance concrete is shotcrete on the upper surface of the lower layer 210 to form the upper layer 220, the upper layer 220 of the lower layer 210 Even if it is formed thinner than the thickness, it is possible to secure the same high strength and high durability as the structure poured with high-performance concrete, and thus, the city park value is reduced and economical as compared to the concrete pavement 100 with high-performance concrete mixed with advanced mixed materials. Will be able to secure.
표 2는 배합강도 27MPa, 슬럼프 70~80mm의 보통콘크리트에 단위체적당 기포를 27% 혼입하여 실험한 결과를 보여주고 있다. 슬럼프는 보통콘크리트에서 70mm 이었던 것이 기포혼입 후, 260mm로 증가하였으며, 실리카퓸 분말을 시멘트 대비 8% 추가한 후 150mm로 감소하였으며, 숏팅 후에는 제로 슬럼프의 고성능 콘크리트가 되었다. 공기량은 보통콘크리트에서 5%이었던 것이, 기포혼입 후 27%로 증가하였으며, 실리카퓸 분말 추가한 후, 21%로 감소하고, 숏팅 후에는 5%로 됨을 알 수 있다.Table 2 shows the test results by mixing 27% of the bubbles per unit volume in ordinary concrete with a mixing strength of 27MPa and slump of 70 ~ 80mm. The slump increased from 70mm in normal concrete to 260mm after bubble mixing, and decreased to 150mm after adding 8% of silica fume powder to cement. After slumping, it became a high-performance concrete of zero slump. The amount of air was 5% in ordinary concrete, increased to 27% after bubble mixing, and decreased to 21% after adding silica fume powder, and 5% after shortening.
상기와 같이 체적대비 27%의 기포혼입으로 슬럼프가 커진 보통콘크리트에 분말형태의 실리카퓸을 추가로 투입하여 고성능 콘크리트를 형성하고, 분말의 실리카퓸 첨가로 물-결합재 비를 줄여 붙임성이 좋은 고성능 콘크리트를 얻을 수 있는 것이다.As mentioned above, high-performance concrete is formed by adding powdered silica fume to ordinary concrete, which has a large slump by foam mixing of 27% by volume, and high-performance concrete having good adhesion by reducing water-binder ratio by adding silica fume of powder. Will be obtained.
표 2 기포와 실리카퓸을 혼입하고 숏팅한 결과
항목 보통콘크리트 기포 27% 혼입 후 실리카퓸 혼입 후 숏팅 후
슬럼프(mm) 70 260 150 0
공기량(%) 5 27 21 5
TABLE 2 As a result of mixing and foaming bubbles and silica fume
Item Ordinary concrete After mixing 27% of bubbles After mixing silica fume After shorting
Slump (mm) 70 260 150 0
Air volume (%) 5 27 21 5
여기서, 고급 혼합재료 중, 착색재료의 산화철 및 카본블랙은, 도 16에 도시된 바와 같이, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 1~8 중량부로 혼합하는데, 이는 안료의 종류에 따라 5~8%에서 발색의 포화점에 도달하게 되고, 1~3% 사이에서 발색 농도가 급격히 상승하기 때문이다. 상기 안료의 입경은 시멘트보다 작기 때문에 안료의 혼합에 의해 콘크리트의 수량을 증가시키게 되고, 결국 물-시멘트비가 커져서 강도가 저하하는 경향이 일반적이지만, 시멘트의 5~6% 정도까지는 콘크리트가 굳기 전후의 물성에 미치는 영향은 거의 없으므로 색상의 포화도가 5~8% 인점으로 볼 때, 경제성의 측면에서도 8% 이상 첨가하지 않는 것이 바람직하다.Here, among the advanced mixed materials, iron oxide and carbon black of the coloring material are mixed in an amount of 1 to 8 parts by weight based on 100 parts by weight of the cement forming the normal concrete, as shown in FIG. This is because the saturation point of color development is reached at 5 to 8%, and the color concentration rapidly rises between 1 to 3%. Since the particle size of the pigment is smaller than that of cement, the amount of concrete is increased by mixing the pigment, and eventually, the water-cement ratio increases, so that the strength is generally decreased, but up to 5-6% of the cement before and after the concrete is hardened. Since there is little effect on the physical properties, it is preferable not to add more than 8% in terms of economical efficiency as the color saturation is 5-8%.
상기 기포 및 고급/저급 혼합재료가 혼합된 고성능 콘크리트는 포장면(100)에 원을 그리며 숏크리트되도록 하는데, 이는 일반 포장부는 물론 보강부재의 하면까지 밀실하게 채우게 되며, 고압의 공기압으로 기포를 소산시키는 숏크리트로 별도의 다짐이 필요 없다. 일반적으로 포장장비에는 다짐봉이 300mm 간격으로 설치되어 12,000RPM의 진동으로 진동다짐하게 되는데, 이러한 콘크리트 내부진동 다짐기능은 포장장비를 육중하게 만드는 주요원인이 된다. 따라서 상기의 숏크리트는 다짐이 필요 없게 되어 포장장비를 경량화 할 수 있다. The high-performance concrete mixed with the air bubbles and high-grade / low-grade materials is shotcrete in a circle on the pavement surface 100, which tightly fills the bottom of the reinforcing member as well as the general pavement, dissipating air bubbles under high pressure and air pressure. Shotcrete doesn't need extra compaction. In general, the compaction rods are installed in the paving equipment at intervals of 300 mm to vibrate with vibration of 12,000 RPM. This concrete internal vibration compaction function is a major cause of the weight of the paving equipment. Therefore, the shotcrete No compaction is required, making the packaging equipment lighter.
상기의 콘크리트포장은 단위시간당 100㎥의 콘크리트 타설을 기준으로 시공되고 있다. 일반적인 숏크리트 장비는 단위시간당 콘크리트 타설 능력이 적어, 콘크리트포장 시공에 적용되기 어려우나 본 발명은 콘크리트 펌프카를 도입하고 이의 끝단에 숏팅안내부재를 부착하여 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트를 숏크리트할 경우, 콘크리트포장에 필요한 충분한 포설 능력을 가지게 된다. The concrete pavement is being constructed on the basis of 100 ㎥ of concrete pouring per unit time. The general shotcrete equipment has a low concrete casting capacity per unit time, so it is difficult to be applied to concrete pavement construction. However, the present invention introduces a concrete pump car and attaches a shorting guide member to the end thereof so that the high-performance concrete mixed with air bubbles and low / high grade mixed materials is shotcrete. If so, it will have sufficient capacity for laying concrete.
또한, 도 17 내지 도 18에 도시된 바와 같이, 상기의 과정으로 콘크리트포장(200) 및 2층 콘크리트포장(200')의 하부층(210)과 상부층(220)이 형성되면, 콘크리트 내부진동이 필요 없는 경량화된 슬립폼 페이버(slip form paver)로 마감하여 수평을 유지하도록 마감하면 된다.In addition, as shown in Figure 17 to 18, when the lower layer 210 and the upper layer 220 of the concrete pavement 200 and the two-layer concrete pavement 200 'is formed by the above process, the concrete internal vibration is required Finished with a light weight slip form paver to keep it level.
본 발명에서 상기 실시형태는 하나의 예시로서 본 발명이 여기에 한정되는 것은 아니다. 본 발명의 특허청구범위에 기재된 기술적 사상과 실질적으로 동일한 구성을 갖고 동일한 작용효과를 이루는 것은 어떠한 것이라도 본 발명의 기술적 범위에 포함된다 할 것이다.In the present invention, the above embodiment is an example, and the present invention is not limited thereto. Anything that has substantially the same configuration as the technical idea described in the claims of the present invention and achieves the same effect will be included in the technical scope of the present invention.

Claims (12)

  1. 콘크리트포장이 시공되는 포장면을 보강부재로 보강하는 단계와;Reinforcing the pavement surface on which the concrete pavement is constructed with a reinforcing member;
    물, 시멘트, 골재를 일정비율로 배합하여 압축강도가 21~30MPa의 보통콘크리트를 생산 및 현장 이송하는 단계와;Mixing water, cement, and aggregate at a predetermined ratio to produce and transport the ordinary concrete having a compressive strength of 21 to 30 MPa;
    상기 보통콘크리트에 기포 및 저급 혼합재료를 혼입하고 혼합부로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing the bubbles and the lower mixed material into the ordinary concrete and mixing the mixed parts to form high-performance concrete;
    상기 보통콘크리트에 기포 및 고급 혼합재료를 혼입하고 혼합부로 혼합하여 고성능 콘크리트를 형성하는 단계와;Mixing bubbles and a high-grade mixed material into the ordinary concrete and mixing the mixed parts to form high-performance concrete;
    상기 저급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재를 통해 포장면에 숏크리트되어 하부층이 형성되고, 상기 고급 혼합재료가 혼합되어 형성된 고성능 콘크리트가 숏팅안내부재를 통해 하부층 상면에 숏크리트되어 상부층이 형성되는 콘크리트포장을 형성하는 단계와;The high performance concrete formed by mixing the lower mixed material is shotcrete on the pavement surface through the shorting guide member to form a lower layer, and the high performance concrete formed by mixing the advanced mixed material is shotcrete on the upper surface of the lower layer through the shorting guide member to form the upper layer. Forming a concrete pavement;
    상기 콘크리트포장 상면을 마감하는 단계를 포함하며,Comprising the step of finishing the concrete pavement surface,
    상기 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트가 숏팅안내부재로 배출될 때, 5기압 이상의 고압의 공기를 뿜어 상기 고성능 콘크리트에 포함된 기포를 소산시키면서 슬럼프가 감소되도록 숏크리트하는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.When the high-performance concrete mixed with the air bubbles and the low / high-grade mixed material is discharged to the shorting guide member, the shotcrete is reduced so that the slump is reduced while dissipating the air bubbles contained in the high-performance concrete by blowing high-pressure air of 5 atm or more Concrete pavement construction method using bubble shotcrete.
  2. 청구항 1에 있어서, 상기 저급 혼합재료는,The method according to claim 1, wherein the lower mixed material,
    플라이애쉬나 슬래그미분말, 석분 중 어느 하나 또는 하나 이상을 혼합하여 형성한 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Concrete packing construction method using foam shotcrete, characterized in that formed by mixing any one or more of fly ash, slag powder, stone powder.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 저급 혼합재료는, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 3~30 중량부로 혼합되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.The low-grade mixed material, concrete packaging construction method using foam shot concrete, characterized in that the mixture is mixed 3 to 30 parts by weight based on 100 parts by weight of the cement to form the concrete.
  4. 청구항 1에 있어서, 상기 고급 혼합재료는,The method according to claim 1, wherein the advanced mixed material,
    실리카퓸과 메타카올린, 라텍스, 폴리머, 착색재료 중 어느 하나 또는 하나 이상을 혼합하여 형성한 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Concrete packaging method using foam shotcrete, characterized in that formed by mixing any one or more of silica fume and metakaolin, latex, polymer, coloring materials.
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 고급 혼합재료는, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 2~20 중량부로 혼합되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.The advanced mixed material, concrete packaging construction method using a foam shot concrete, characterized in that the mixture is mixed by 2 to 20 parts by weight based on 100 parts by weight of the cement to form the concrete.
  6. 청구항 4에 있어서, 상기 착색재료는,The method according to claim 4, wherein the coloring material,
    산화철이나 카본블랙 중 어느 하나 또는 산화철이나 카본블랙을 혼합하는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Concrete packaging construction method using foam shotcrete, characterized in that any one of iron oxide and carbon black or mixed iron oxide and carbon black.
  7. 청구항 6에 있어서,The method according to claim 6,
    상기 착색재료는, 상기 보통콘크리트를 형성하는 시멘트 100 중량부 기준으로 1~8 중량부로 혼합되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.The coloring material is a concrete paving method using a foam shot concrete, characterized in that the mixing of 1 to 8 parts by weight based on 100 parts by weight of cement to form the normal concrete.
  8. 청구항 1에 있어서,The method according to claim 1,
    상기 상부층은 하부층의 두께보다 얇게 형성되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.The upper layer is concrete packaging construction method using foam shotcrete, characterized in that formed thinner than the thickness of the lower layer.
  9. 청구항 1에 있어서, 상기 혼합부는,The method according to claim 1, The mixing unit,
    상기 보통콘크리트가 투입되는 레미콘 트럭 내부에 모터의 동력으로 회전하는 축과;A shaft which rotates with the power of a motor in a ready-mixed concrete truck into which the ordinary concrete is injected;
    상기 축에 적어도 1단 이상 방사상으로 형성되어 축의 회전방향으로 회전하면서 보통콘크리트와 기포, 혼합재료 및 착색재료를 혼합하는 혼합부재를 포함하여 구비되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.At least one stage radially formed on the shaft and the concrete packaging method using a foam shot concrete, characterized in that it comprises a mixing member for mixing the normal concrete and bubbles, mixed materials and coloring materials while rotating in the rotational direction of the shaft.
  10. 청구항 1에 있어서, 상기 숏팅안내부재는,The method of claim 1, wherein the shorting guide member,
    상기 보통콘크리트에 기포 및 저급/고급 혼합재료가 혼합된 고성능 콘크리트 및 칼라 콘크리트가 유입 및 압축되어 배출되도록 내부가 관통되면서 각 콘크리트가 유입/배출되는 입/출구의 직경보다 중앙부의 직경이 작게 형성되는 숏팅안내몸체와;High-performance concrete mixed with air bubbles and low-grade / high-grade mixed materials in the common concrete and color concrete are penetrated inside and discharged so that the diameter of the center portion is smaller than the diameter of the inlet / outlet of each concrete inlet / outlet. Shorting guide body;
    상기 숏팅안내몸체로 유입되는 각 콘크리트에 포함된 기포를 소산시키면서 공기량을 감소시키도록 5기압 이상의 고압의 공기를 공급하도록 숏팅안내부재에 관통된 공기공급공을 포함하여 구비되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Bubble shotcrete, characterized in that it comprises an air supply hole penetrated through the shorting guide member to supply a high-pressure air of 5 atm or more to reduce the amount of air while dissipating the bubbles contained in each concrete flowing into the shorting guide body Concrete paving method using.
  11. 청구항 10에 있어서, 상기 공기공급공은,The method of claim 10, wherein the air supply hole,
    상기 숏팅안내몸체의 외주면에 방사상으로 경사지게 형성되는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Concrete packaging method using the foam shotcrete, characterized in that formed on the outer circumferential surface of the shorting guide body radially inclined.
  12. 청구항 1에 있어서, 상기 콘크리트포장 상면을 마감하는 단계에서,The method of claim 1, wherein in the step of finishing the concrete paving top surface,
    상기 상부층의 상면을 콘크리트 내부진동이 필요 없는 경량화된 슬립폼 페이버(slip form paver)로 수평을 유지하도록 마감하는 것을 특징으로 하는 기포숏크리트를 이용한 콘크리트포장 시공방법.Concrete packaging method using the foam shotcrete characterized in that the upper surface of the upper layer is finished to maintain the horizontal level with a lightweight slip form paver (slip form paver) that does not require concrete internal vibration.
PCT/KR2014/010218 2013-12-24 2014-10-29 Concrete pavement construction method using foam shotcrete WO2015099278A1 (en)

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KR20000055032A (en) * 1999-02-02 2000-09-05 정순착 System for manufacturing cellular concrete in field
KR20080102975A (en) * 2007-05-21 2008-11-26 지에스건설 주식회사 Composition for high strength concrete for preventing explosive rupture
KR101133569B1 (en) * 2009-09-30 2012-04-05 강상수 Composition of polymer mortar for spray apparatus and repair method of concrete structures using the same
KR20120108688A (en) * 2011-03-25 2012-10-05 용화콘크리트 주식회사 Polymer cement mortar composite and manufacturing method of water retainable and permeable block using the composite

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KR20000055032A (en) * 1999-02-02 2000-09-05 정순착 System for manufacturing cellular concrete in field
KR20080102975A (en) * 2007-05-21 2008-11-26 지에스건설 주식회사 Composition for high strength concrete for preventing explosive rupture
KR101133569B1 (en) * 2009-09-30 2012-04-05 강상수 Composition of polymer mortar for spray apparatus and repair method of concrete structures using the same
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