WO2015096813A1 - 新型集成房屋拼装式型材 - Google Patents

新型集成房屋拼装式型材 Download PDF

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Publication number
WO2015096813A1
WO2015096813A1 PCT/CN2014/095212 CN2014095212W WO2015096813A1 WO 2015096813 A1 WO2015096813 A1 WO 2015096813A1 CN 2014095212 W CN2014095212 W CN 2014095212W WO 2015096813 A1 WO2015096813 A1 WO 2015096813A1
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WIPO (PCT)
Prior art keywords
profile
profile body
strip
integrated house
halves
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PCT/CN2014/095212
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English (en)
French (fr)
Inventor
陈星耕
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陈星耕
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Publication date
Priority claimed from CN201310733328.XA external-priority patent/CN103726610B/zh
Priority claimed from CN201320877131.9U external-priority patent/CN203755534U/zh
Priority claimed from CN201320877086.7U external-priority patent/CN203755536U/zh
Application filed by 陈星耕 filed Critical 陈星耕
Publication of WO2015096813A1 publication Critical patent/WO2015096813A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001—Mechanical features of panels
    • E04C2002/004—Panels with profiled edges, e.g. stepped, serrated

Definitions

  • the invention belongs to the field of building technology and relates to profiles for building houses, in particular to a new integrated house assembled profile.
  • Integrated homes also known as mobile homes or prefabricated homes, are prefabricated homes that can be hauled from manufacturing plants to residential sites.
  • the main components used in the production of integrated houses are assembled profiles, such as the splicing of profiles that occupy the main structure of the integrated house.
  • the existing profiles are mainly composed of short seals, strong firmness, difficult assembly, time-consuming and laborious, especially in the windy places such as the seaside. The phenomenon of water seepage is more serious, and these shortcomings also restrict the further development of integrated houses.
  • the Chinese patent document discloses a profile and a box body [application number: CN201110415738.0], comprising a web and a first wing plate and a second wing plate at both ends of the web; the free end of the first wing plate has a chuck.
  • the free end of the second wing has a card slot; the top of the card has a first circle, and the bottom of the slot has a second circle.
  • the above solution realizes that the box body assembled from two profiles is less likely to sway, has a stable structure, and has the advantages of reliable use. But the profile of the program is acting as a move When the wall of the room is used, the sealing between the profiles and the firmness of the joint are not high, and it is easy to leak and transmit light, and the disassembly and assembly is difficult.
  • the object of the present invention is to provide a novel integrated house assembling profile with simple structure and good sealing performance after assembly.
  • a novel integrated house assembling profile comprising a strip-shaped and hollow profile body, the profile body having a flat shape, and the profile body being disposed opposite to each other
  • spliced structures with concave and convex shapes and the other opposite sides are respectively panels
  • the splicing structures of the adjacent two profile bodies can be mutually matched to form a labyrinth seal structure. Since the splicing structure is provided, when the profile body is spliced with another profile body, the splicing portion can form a labyrinth seal structure, thereby effectively improving the sealing property, ensuring the seal waterproof and preventing light leakage.
  • the sealing property can also be ensured in the case where a structure such as a weather strip is not provided at the splicing portion.
  • a sealing strip can further improve the sealing.
  • the connection is realized by the splicing method, the operation is simple, and the disassembly and assembly efficiency is high.
  • the profile body is a one-piece structure or a split structure;
  • the profile body of the split structure comprises two strips which are long and hollow, both of which are The flat and mutually snapped, and the splicing structure of the profile body of the split structure is formed by splicing the sides of the same side of the two halves.
  • the one-piece structure of the profile body is easy to process and has higher structural strength; while the profile body of the split structure is lighter, more convenient to transport, and easy to match colors.
  • the interior and exterior walls of the integrated house are inconsistent in color.
  • the profile body of the integrated structure is used, the two-color co-extrusion process is performed, so that the two panels of the profile body have different colors.
  • the profile body of the split structure is used, the half of the desired color is selected, and the splicing is formed such that the two panels of the profile body have different colors.
  • the half body is separately provided There are a plurality of spaced-apart card plates and/or card slots, and the card plates and the card slots on the two halves are respectively corresponding to one another and are engaged with each other.
  • the two halves are connected to each other by the snapping of the card board and the card slot.
  • the connection here can also take other structures.
  • the profile body is provided with at least one intermediate passage extending axially along the profile body, and at least one of the two sides of the intermediate passage is respectively extended along the axial direction of the profile body.
  • the outer passage; the two halves of the profile body of the split structure are engaged with each other to form the intermediate passage at the junction of the two halves.
  • the intermediate channel can be used for routing, which facilitates the arrangement of wires, wires, and wires.
  • the outer passage is filled with a filler; at least one intermediate passage is provided with a reinforcing member extending axially along the profile body.
  • the filler can further improve the properties of heat preservation, sound insulation, etc., and the reinforcing member can further improve the structural strength.
  • fillers There are various types of fillers, and filling with a foaming material is a preferable one. After the foamed material is injected into the outer channel, it can be self-foamed, so that the outer channel is densely packed.
  • the two halves are identical in structure and one of the halves is snap-fitted with respect to the other half of the body, and the splicing structures on both sides of the profile body are center-symmetrical.
  • the splicing structure is stepped up step by step, and convex portions and concave portions are respectively arranged on the low end side and the high end side of the splicing structure near the two panels, and the convex portion It is adapted to the shape of the recess.
  • the splicing structure can also adopt other various types of structures, such as curved surfaces, concave and convex surfaces, and curved surfaces.
  • the profile further comprises a strip-shaped flush strip, the flush strip having a flat side on one side and a filling complementary to the shape of the splicing structure on the other side. structure.
  • the flush strip enables the splicing structure to be filled to form a plane to facilitate attachment of the profile to other structures.
  • the profile further comprises a buckle strip which is elongated and can be fastened to the side of the profile body, and the fastening strip has a U-shaped cross section in the U shape.
  • the opening portion forms an inwardly protruding fastening portion; the U-shaped buckle extending along the axial direction of the profile body is further disposed between the fastening strip and the profile body, and the strength of the U-shaped buckle is greater than the fastening strip And the strength of the profile body.
  • the profile further comprises a column which is columnar and can be fixed at the end of the profile body, and the column comprises four rectangular strips each having a long strip shape and the same structure, four The right angle strips are distributed at the four corners of the same rectangle and the adjacent two right angle strips form an opening for the end of the profile body to be inserted or fixedly connected by the connecting strip, and are arranged between the end of the profile body inserted into the opening and the cylinder There is a U-shaped connecting buckle.
  • the invention has the advantages that: the opposite sides of the profile body are provided with splicing structures respectively having concave and convex shapes, and the splicing structures of the adjacent two profile bodies can be mutually matched to form a labyrinth seal structure.
  • the structure makes the wall surface formed by the profile body have high sealing property and high fastness, and the profile body is convenient for splicing and saves manpower; when the profile body is used with the flush strip and the column body, it can be quickly Conveniently splicing the column and the wall to complete the installation process of the house quickly.
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • FIG. 2 is a schematic view showing the structure of a half body according to Embodiment 2 of the present invention.
  • Embodiment 2 of the present invention is a schematic structural view of Embodiment 2 of the present invention.
  • FIG. 4 is a schematic enlarged view of a flush strip provided by the present invention.
  • Figure 5 is a schematic enlarged view of the fastening strip provided by the present invention.
  • FIG. 6 is a schematic enlarged structural view of a U-shaped buckle provided by the present invention.
  • Figure 7 is a schematic enlarged plan view of a right angle strip provided by the present invention.
  • Figure 8 is a schematic enlarged view showing the connecting strip provided by the present invention.
  • FIG. 9 is a schematic structural view of a column, a connecting buckle, a foot, and a profile body provided by the present invention.
  • FIG. 10 is a schematic structural view of a combination of a fastening strip, a U-shaped buckle and a profile body provided by the present invention
  • Figure 11 is a schematic enlarged view of the connecting buckle provided by the present invention.
  • Figure 12 is a schematic enlarged view of the foot provided by the present invention.
  • Figure 13 is a schematic enlarged plan view of a reinforcing member provided by the present invention.
  • the integrated house-assembled profile comprises a strip-shaped and hollow profile body 1 , wherein the profile body 1 has a flat shape, and the opposite sides of the profile body 1 are provided with a spliced structure 100 respectively having a concave-convex shape. The other opposite sides are respectively the panel 101, and the splicing structures 100 of the adjacent two profile bodies 1 can be mutually matched to form a labyrinth seal structure. Since the splicing structure 100 is provided, when the profile body 1 is spliced with another profile body 1, the splicing portion can form a labyrinth seal structure, thereby effectively improving the sealing property, ensuring the seal waterproof and preventing light leakage.
  • the sealing property can also be ensured in the case where a structure such as a weather strip is not provided at the splicing portion.
  • a sealing strip can further improve the sealing.
  • the connection is achieved by splicing, which is easy to operate and dismantle High efficiency.
  • the profile body 1 is of a unitary structure.
  • the profile body 1 of the one-piece structure is easy to process and has higher structural strength; while the profile body of the split structure is lighter, more convenient to transport, and easy to match colors.
  • the interior and exterior walls of the integrated house are inconsistent in color.
  • the concavo-convex splicing structure 100 is a flat-toothed or zigzag-shaped or curved-shaped concavity and convexity.
  • the spliced structure 100 is provided in a concavo-convex shape for the purpose of splicing two adjacent profile bodies 1
  • a labyrinth seal is formed at the time.
  • the labyrinth seal structure has extremely high sealing and firmness, especially in the strong wind environment, and it is easy to leak and leak, and it is very convenient when assembling, no special tools are needed.
  • the splicing structure 100 can adopt other various types of structures, such as curved surfaces, concave and convex surfaces, curved surfaces, and the like.
  • the splicing structure 100 is stepped up stepwise, and the convex portion 13 and the concave portion 14 are respectively disposed on the lower end side and the high end side of the splicing structure 100 near the two panels 101, and the convex portion 13 and the concave portion 14 are respectively provided.
  • the shape is adapted.
  • the convex portion 13 and the concave portion 14 form an external sealing mechanism, which protects the sealing structure formed by the splicing structure 100, thereby improving the sealing structure of the sealing structure formed by the splicing structure 100. Sex and firmness.
  • a through hole 131 may be further provided in the convex portion 13.
  • a material such as steel bars can be inserted into the through holes 131 to increase the strength of the profile body 1.
  • the profile body 1 is provided with at least one intermediate passage 11 extending axially along the profile body 1, and at least one outer channel 12 extending axially along the profile body 1 is provided on each side of the intermediate passage 11.
  • the arrangement of the intermediate passage 11 and the outer passage 12 saves the cost of the profile body 1 and reduces the weight of the profile body 1 for assembly.
  • the intermediate passage 11 can be used for routing, thereby facilitating the arrangement of wires, wires, cables, and the like.
  • the outer passage 12 is filled with a filler; at least one intermediate passage 11 is bored There is a stiffener 9 extending axially along the profile body 1.
  • the filler can further improve the properties of heat preservation, sound insulation, etc., and the reinforcing member 9 can further improve the structural strength.
  • the reinforcing member 9 is an elongated groove-like structure having three sides closed to one side and having an opening, wherein the central portions of the three closed sides are recessed inwardly, and the reinforcing member 9 is disposed in the intermediate passage 11. At the time, each side of the reinforcing member 9 abuts against the intermediate passage 11, thereby reinforcing the fastness of the intermediate passage 11, thereby improving the fastness of the profile body 1.
  • the profile further includes a strip-shaped strip 3 having a strip having one side having a flat surface 31 and the other side having a filling structure 32 complementary to the shape of the splicing structure 100.
  • the flush strip 3 includes a tongue portion 33 and a base portion 34 that are joined together, wherein the tongue portion 33 and the base portion 34 on the same side form a flat surface 31, and the other side of the base portion 34 has a shape and a size corresponding to the convex portion 13.
  • flush recesses 35 when the flush strips 3 are joined to the splicing structure 100, the flush recesses 35 and the convex portions 13 coincide with each other, and the base portion 34, the tongue portion 33 and the flush recess 35 on the side opposite to the plane 31 A filling structure 32 is formed.
  • the interior of the flush strip 3 also has a reinforcing plate 36 that connects the tongue 33 and the base portion 34.
  • the profile further comprises a fastening strip 4 which is elongated and can be fastened to the side of the profile body 1.
  • the fastening strip 4 has a U-shaped cross section. Forming an inwardly protruding fastening portion 41 in the U-shaped opening portion; a U-shaped buckle 5 extending along the axial direction of the profile body 1 is further disposed between the fastening strip 4 and the profile body 1 The strength of the U-shaped buckle 5 is greater than the strength of the fastening strip 4 and the profile body 1.
  • the strength of the U-shaped buckle 5 is greater than the strength of the fastening strip 4 and the profile body 1, preventing the fastening strip 4 and the profile body 1 from directly contacting to damage the fastening strip 4 and/or the profile body 1, thereby providing reinforcement protection.
  • the profile also includes a column shape and can be fixed to the profile body 1
  • the end of the cylinder 6, the cylinder 6 comprises four strips 61 which are respectively elongated and identical in structure, and the four right angle strips 61 are distributed at the four corners of the same rectangle and adjacent to the two right angle strips 61
  • An opening 63 for inserting the end portion of the profile body 1 is formed or fixedly connected by the connecting strip 62, and a U-shaped connecting buckle 7 is provided between the end of the profile body 1 of the insertion opening 63 and the column 6.
  • a rectangular strip groove 611 is disposed at two ends of the right angle strip 61.
  • the connecting strip 62 is provided at both ends with a connecting strip card 621.
  • the connecting strip card 621 can be engaged with the right angle strip groove 611 to pass the right angle strip 61.
  • the connecting strip 62 is fixedly connected.
  • the end of the profile body 1 of the insertion opening 63 abuts against the inner wall of the connecting buckle 7, and the two sides of the connecting buckle 7 are respectively provided with inclined faces 71 at an angle of 45 degrees, and two adjacent connections are provided.
  • the slopes 71 of the buckles 7 are attached together.
  • the cylinder 6 is sleeved with a foot 8 fixed to the ground, and the foot includes a foot base 81 and an anchor post 82.
  • the anchor post 82 is inserted into the inner cavity formed by the four connecting buckles 7 and abuts against the connecting buckle 7.
  • the foot 8 When the house is installed, the foot 8 is fixed on the ground, the column 6 and the connecting buckle 7 are assembled, and the anchor post 82 is inserted into the connecting buckle 7. At this time, the installation of the column 6 is completed;
  • the profile body 1 with the reinforcement member 9 is spliced into a wall surface by the splicing structure 100. When splicing, the two ends of the profile body 1 can be first inserted into the opening of the cylinder body 6.
  • the function of the fastening strip 4 is that when the sill structure is required on the wall surface, the fastening strip 4 can be fastened to the profile body 1 Since the fastening strip 4 protrudes outside the profile body 1, a window sill structure is formed.
  • the material and manufacturing process of the profile may adopt the invention patent “a new composite material and a preparation method thereof” previously applied by the applicant [application number: 200710067254.5], and it should be noted that in the present application, the profile adopts an integrated two-color color.
  • the co-extrusion process that is, the main material of the profile is made of PVC wood-plastic foam, and the outer part of the profile is also covered with a layer of hard PVC co-extruded layer.
  • the PVC co-extruded layer on the inner side of the profile adopts the wall color, and the PVC co-extruded layer on the outer side of the profile is adopted. Exterior wall color.
  • the shape, structure, installation process and manufacturing process of the embodiment are basically the same as those of the embodiment 1, except that the profile body 1 is a split structure; the profile of the split structure.
  • the body 1 comprises two half bodies 2 which are elongated and hollow.
  • the two half bodies 2 are flat and are snapped to each other, and the splicing structure 100 of the profile body 1 of the split structure is composed of the same side of the two halves 2 The sides are spliced together.
  • the profile body 1 of the split structure is used, the half body 2 of the desired color can be selected, and the two panels 101 of the profile body 1 are formed to have different colors, so as to adapt to the different colors inside and outside the wall.
  • the two halves 2 are identical in structure and one of the halves 2 is oppositely coupled to the other half of the body halves 2, and the splicing structure 100 on both sides of the profile body 1 is centrally symmetrical.
  • the half body 2 is respectively provided with a plurality of spaced-apart card plates 22 and/or card slots 21, and the card plates 22 and the card slots 21 on the two half bodies 2 are respectively in one-to-one correspondence and are engaged with each other.
  • the two half bodies 2 of the profile body 1 of the split structure are engaged with each other and form the intermediate passage 11 at the junction of the two half bodies 2.
  • At least one outer channel 12 extending axially along the half 2 is provided on each side of the intermediate passage 11.
  • the outer channel 12 is filled with a filler; at least one intermediate channel 11 is axially extended along the profile body 1 Stretching reinforcement 9.
  • the filler can further improve the properties of heat preservation, sound insulation, etc., and the reinforcing member 9 can further improve the structural strength.
  • the outermost card plate 22 is provided with an outwardly extending strip-shaped rib 221, and the outermost card slot 21 is provided with a groove 211 which cooperates with the rib 221, wherein the rib 221 and the groove 211 are respectively
  • the interdigitated serrations are provided to make the combination of the ribs 221 and the grooves 211 stronger.
  • One half of the opposite side of the half body 2 protrudes outwardly to form a strip-shaped half-body convex portion 23, and the other side is recessed inwardly to form a half-body concave portion 24 that matches the shape and size of the half-body convex portion 23,
  • the card board 22 and the card slot 21 are disposed on the same side between the half body protrusion 23 and the half body recess 24, when the card board 22 of one half body 2 is correspondingly connected with the other half body 2 card slot 21.
  • the two sides of the two halves 2 that are connected together form a splicing structure 100.
  • the half body convex portion 23 and the half body concave portion 24 have a trapezoidal shape, the concave portion 14 is provided on the side of the half body convex portion 23, and the convex portion 13 is provided on the side of the half body concave portion 24, and the convex portion 13 is adapted to the shape of the concave portion 14.
  • the outermost card plate 22 and the outer side surface of the card slot 21 are on the same plane and together with the half body projection 23, the half body recess 24, the convex portion 13 and the recess 14 constitute a splicing structure 100.
  • the article uses the profile body 1, the half body 2, the flushing strip 3, the fastening strip 4, the U-shaped buckle 5, the cylinder 6, the connecting buckle 7, the grounding 8, the reinforcing member 9, the intermediate passage 11, Outer channel 12, protrusion 13, recess 14, card slot 21, card 22, half protrusion 23, half recess 24, plane 31, filling structure 32, tongue 33, base portion 34 Reinforcing plate 36, fastening portion 41, right angle strip 61, connecting strip 62, opening
  • the terms 63, the ramp 71, the foot base 81, the foot post 82, the splicing structure 100, the panel 101, the through hole 131, the recess 211, the rib 221, etc. do not exclude the possibility of using other terms. These terms are only used to describe and explain the nature of the invention more conveniently; it is to be construed that any additional limitation is inconsistent with the spirit of the invention.

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Abstract

一种集成房屋拼装式型材，包括呈长条状且中空的型材本体（1）。型材本体（1）呈扁形，型材本体（1）相对两侧分别设有呈凹凸状的拼接结构（100），另一相对两侧分别为面板（101），相邻型材本体（1）的拼接结构（100）可相互吻合形成迷宫式密封结构。在拼接结构（100）靠近面板（101）的底端侧和高端侧分别设有凸部（13）和凹部（14），型材本体（1）上设有中间通道（11）和外侧通道（12），中间通道（11）中可设有加强件（9），型材本体（1）可为一体式结构或分体式结构，还可包括长条状齐平条（3）、柱体（6）。该型材结构简单，拼装后密封性好。

Description

新型集成房屋拼装式型材 技术领域
本发明属于建筑技术领域，涉及用于建造房屋的型材，尤其是一种新型集成房屋拼装式型材。
背景技术
集成房屋又叫移动房屋或预制式房屋，是一种可从制造工厂拖运到住宅基地的预制式住房。如今，大多数活动房屋都被用作某个固定场所的永久住宅。由于终年可以制造并采用了批量生产技术，因此这种住宅的建造成本相对较低。用于制作集成房屋的主要零部件为拼装式型材，如占集成房屋主要结构的墙壁就由型材拼接而成。就目前来说，现有的型材在拼成墙壁时主要存在密封性不高、牢固度不强、拼装难度大、费时费力等缺点，尤其是建在海边等风力较大的地方，墙壁的漏风和渗水现象比较严重，这些缺点也制约了集成房屋的进一步发展。
为此人们进行了长期探索，提出了各种各样的解决方案。中国专利文献公开了一种型材及盒体[申请号：CN201110415738.0]，包括腹板及位于腹板两端的第一翼板和第二翼板；第一翼板的自由端具有卡头，第二翼板的自由端具有卡槽；卡头的顶部具有第一圆缺，卡槽的底部具有第二圆缺，当一个型材的卡头与另一个型材的卡槽形成配合时，第一圆缺和所述第二圆缺型材形成一个圆柱形孔。由于卡头和卡槽之间具有圆柱形孔的配合间隙，可将螺钉拧入其中，使卡头和卡槽之间紧固连接。
上述方案实现了由两个型材组装而成的盒体不易出现晃动，具有稳固的结构，使用可靠的优点。但该方案的型材在作为移动 房的墙壁使用时，型材之间的密封性和结合的牢固度都不高，容易漏风、透光，拆装难度大。
发明内容
本发明的目的是针对上述问题，提供一种结构简单，拼装后密封性好的新型集成房屋拼装式型材。
为达到上述目的，本发明采用了下列技术方案：一种新型集成房屋拼装式型材，包括呈长条状且中空的型材本体，该型材本体呈扁形，所述的型材本体相对置的两侧设有分别呈凹凸状的拼接结构，另一相对置的两侧分别为面板，相邻的两块型材本体的拼接结构能够相互吻合从而形成迷宫式密封结构。由于设置了拼接结构，当型材本体与另一型材本体拼接后，拼接处能够形成迷宫式密封结构，从而有效提高密封性，确保密封防水、防漏光。在拼接处不设置密封条等结构的情况下也能保证密封性。当然加设密封条能够进一步提高密封性。此外，通过拼接方式实现连接，操作简便，拆装效率高。
在上述的新型集成房屋拼装式型材中，所述的型材本体为一体式结构或分体式结构；分体式结构的型材本体包括呈长条状且中空的两个半体，两个半体均呈扁形且相互卡接，且分体式结构的型材本体的拼接结构由两个半体相同侧的侧部拼接而成。一体式结构的型材本体易于加工，结构强度更高；而分体式结构的型材本体较为轻巧，便于运输，且易于搭配色彩。通常集成房屋的内外墙颜色不一致，当采用一体式结构的型材本体时，通过双色共挤的方式进行加工，从而使得型材本体的两个面板具有不同的颜色。当采用分体式结构的型材本体时，选取所需颜色的半体，拼接后形成使得型材本体的两个面板具有不同的颜色。
在上述的新型集成房屋拼装式型材中，所述的半体上分别设 有若干间隔分布的卡板和/或卡槽，两个半体上的卡板和卡槽分别一一对应且相互卡接。通过卡板和卡槽的卡接，实现两个半体的相互连接。当然，这里的连接还可以采用其他结构。
在上述的新型集成房屋拼装式型材中，所述的型材本体上设有至少一个沿着型材本体轴向延伸的中间通道，在中间通道的两侧分别设有至少一个沿着型材本体轴向延伸的外侧通道；分体式结构的型材本体的两个半体相互卡接后在两个半体连接处形成上述中间通道。中间通道可用于走线，从而方便电线、导线、网线等线路的布置。
在上述的新型集成房屋拼装式型材中，所述的外侧通道内填充有填充物；至少一个中间通道中穿设有沿着型材本体轴向延伸的加强件。填充物能够进一步提高保温、隔音等性能，而加强件能够进一步提高结构强度。填充物的种类多种多样，采用发泡材料填充是较为优选的一种。将发泡材料注入外侧通道后，能够自行发泡，从而使得外侧通道填充密实。
在上述的新型集成房屋拼装式型材中，两个半体的结构相同且其中一个半体相对于另一半体首尾对调后卡接在一起，所述的型材本体两侧的拼接结构中心对称。
在上述的新型集成房屋拼装式型材中，所述的拼接结构呈逐级升高的台阶状，在拼接结构靠近两块面板的低端侧和高端侧分别设有凸部和凹部，且凸部和凹部的形状相适应。显然，拼接结构还能采用其他各种类型的结构，例如曲形面、凹凸面、弯折面等结构。
在上述的新型集成房屋拼装式型材中，本型材还包括呈长条状的齐平条，所述的齐平条的一侧具有平面，另一侧具有能与所述拼接结构形状互补的填充结构。齐平条能够使得拼接结构被填充，从而形成平面，以便于型材与其他结构连接。
在上述的新型集成房屋拼装式型材中，本型材还包括呈长条状且能扣合在型材本体侧部的扣接条，所述的扣接条的横截面呈U型，在U型的开口部形成向内凸出的扣紧部；所述的扣接条和型材本体之间还设有沿着型材本体轴向延伸的U型扣，所述的U型扣的强度大于扣接条和型材本体的强度。
在上述的新型集成房屋拼装式型材中，本型材还包括呈柱状且能固定在型材本体端部的柱体，所述的柱体包括四个分别呈长条状且结构相同的直角条，四个直角条分布在同一矩形的四角且相邻的两个直角条之间形成供型材本体端部插入的开口或者通过连接条固定连接，且在插入开口的型材本体端部和柱体之间设有U型的连接扣。
与现有的技术相比，本发明的优点在于：型材本体相对置的两侧设有分别呈凹凸状的拼接结构，相邻的两块型材本体的拼接结构能够相互吻合从而形成迷宫式密封结构，这种结构，使得用型材本体拼成的墙面具有高度的密封性且牢度较高，而且，型材本体拼接方便，节省人力；型材本体配合齐平条、柱体等使用时，可以快速、方便的将立柱和墙面拼接完成，快速完成房子的安装过程。
附图说明
图1是本发明实施例1提供的结构示意图；
图2是本发明实施例2提供的半体结构示意图；
图3是本发明实施例2提供的结构示意图；
图4是本发明提供的齐平条的放大结构示意图；
图5是本发明提供的扣接条的放大结构示意图；
图6是本发明提供的U型扣的放大结构示意图；
图7是本发明提供的直角条的放大结构示意图；
图8是本发明提供的连接条的放大结构示意图；
图9是本发明提供的柱体、连接扣、地脚和型材本体连接的结构示意图；
图10是本发明提供的扣接条、U型扣和型材本体结合的结构示意图；
图11是本发明提供的连接扣的放大结构示意图；
图12是本发明提供的地脚的放大结构示意图；
图13是本发明提供的加强件的放大结构示意图。
图中，型材本体1、半体2、齐平条3、扣接条4、U型扣5、柱体6、连接扣7、地脚8、加强件9、中间通道11、外侧通道12、凸部13、凹部14、卡槽21、卡板22、半体凸部23、半体凹部24、平面31、填充结构32、舌部33、基础部34、齐平凹部35、加固板36、扣紧部41、直角条61、连接条62、开口63、斜面71、地脚底座81、地脚支柱82、拼接结构100、面板101、贯穿孔131、凹槽211、凸条221。
具体实施方式
实施例1
如图1所示，本新型集成房屋拼装式型材包括呈长条状且中空的型材本体1，该型材本体1呈扁形，型材本体1相对置的两侧设有分别呈凹凸状的拼接结构100，另一相对置的两侧分别为面板101，相邻的两块型材本体1的拼接结构100能够相互吻合从而形成迷宫式密封结构。由于设置了拼接结构100，当型材本体1与另一型材本体1拼接后，拼接处能够形成迷宫式密封结构，从而有效提高密封性，确保密封防水、防漏光。在拼接处不设置密封条等结构的情况下也能保证密封性。当然加设密封条能够进一步提高密封性。此外，通过拼接方式实现连接，操作简便，拆 装效率高。
本实施例中，型材本体1为一体式结构。一体式结构的型材本体1易于加工，结构强度更高；而分体式结构的型材本体较为轻巧，便于运输，且易于搭配色彩。通常集成房屋的内外墙颜色不一致，当采用一体式结构的型材本体1时，通过双色共挤的方式进行加工，从而使得型材本体1的两个面板101具有不同的颜色。凹凸状的拼接结构100为平齿形或锯齿形或弧形凹凸，当然也可以是其他的形状，设置成凹凸状的拼接结构100，目的是为了使两块相邻的型材本体1在拼合的时候形成迷宫式密封结构。迷宫式密封结构具有极高的密封性和牢固度，尤其是在强风环境中也不会出现漏风漏水的现象，且在拼合的时候非常方便，不需要专用的工具。
显然，拼接结构100能采用其他各种类型的结构，例如曲形面、凹凸面、弯折面等结构。本实施例中，拼接结构100呈逐级升高的台阶状，在拼接结构100靠近两块面板101的低端侧和高端侧分别设有凸部13和凹部14，且凸部13和凹部14的形状相适应。当相邻的两块型材本体1拼合时，凸部13和凹部14形成外部的密封机构，对拼接结构100形成的密封结构起到了保护作用，也就提高了拼接结构100形成的密封结构的密封性和牢固度。凸部13中还可以设置有贯穿孔131。在贯穿孔131中可以穿入钢筋等材料，从而提高型材本体1的强度。
型材本体1上设有至少一个沿着型材本体1轴向延伸的中间通道11，在中间通道11的两侧分别设有至少一个沿着型材本体1轴向延伸的外侧通道12。中间通道11和外侧通道12的设置，节省了型材本体1的成本，减轻了型材本体1的重量，便于拼装。中间通道11可用于走线，从而方便电线、导线、网线等线路的布置。外侧通道12内填充有填充物；至少一个中间通道11中穿设 有沿着型材本体1轴向延伸的加强件9。填充物能够进一步提高保温、隔音等性能，而加强件9能够进一步提高结构强度。填充物的种类多种多样，采用发泡材料填充是较为优选的一种。将发泡材料注入外侧通道后，能够自行发泡，从而使得外侧通道填充密实。如图13所示，加强件9为三个侧面封闭一个侧面具有开口的长条形槽状结构，其中封闭的三个侧面中部均向内凹进，当加强件9穿设在中间通道11中时，加强件9的每个侧面均与中间通道11抵靠，从而加强中间通道11的牢度，也就提高了型材本体1的牢度。
如图4所示，本型材还包括呈长条状的齐平条3，齐平条3的一侧具有平面31，另一侧具有能与所述拼接结构100形状互补的填充结构32。齐平条3包括连接在一起的舌部33和基础部34，其中同一侧的舌部33和基础部34形成平面31，所述的基础部34另一侧具有与凸部13形状、大小相对应的齐平凹部35，当齐平条3与拼接结构100拼合时，齐平凹部35与凸部13相互吻合，与平面31相对的一侧的基础部34、舌部33和齐平凹部35形成填充结构32。齐平条3的内部还具有连接舌部33和基础部34的加固板36。
如图5、图6和图10所示，本型材还包括呈长条状且能扣合在型材本体1侧部的扣接条4，所述的扣接条4的横截面呈U型，在U型的开口部形成向内凸出的扣紧部41；所述的扣接条4和型材本体1之间还设有沿着型材本体1轴向延伸的U型扣5，所述的U型扣5的强度大于扣接条4和型材本体1的强度。U型扣5的强度大于扣接条4和型材本体1的强度，防止了扣接条4和型材本体1直接起接触从而损坏扣接条4和/或型材本体1，起到了加固保护作用。
如图7-9所示，本型材还包括呈柱状且能固定在型材本体1 端部的柱体6，所述的柱体6包括四个分别呈长条状且结构相同的直角条61，四个直角条61分布在同一矩形的四角且相邻的两个直角条61之间形成供型材本体1端部插入的开口63或者通过连接条62固定连接，且在插入开口63的型材本体1端部和柱体6之间设有U型的连接扣7。所述直角条61两端设置有直角条凹槽611，所述连接条62两端设置有连接条卡板621，连接条卡板621能与直角条凹槽611卡接从而使直角条61通过连接条62固定连接。
如图9和图11所示，插入开口63的型材本体1端部抵靠在连接扣7内壁，连接扣7的两侧分别设有呈45度角的斜面71，相邻设置的两个连接扣7的斜面71贴合在一起。
当柱体6的四个直角条61两两之间分别形成供型材本体1端部插入的开口63时，在柱体6内设有四个连接扣7，在每个连接扣7中分别插有型材本体1端部且该型材本体1端部抵靠在连接扣7内壁，相邻的两个连接扣7的斜面71贴合在一起，从而使四个连接扣7相互支撑。作为加固方案，可以将两个相邻的斜面71用螺丝钉或螺母副进行连接，从而将四个连接扣7牢牢的紧固在一起，当然，连接扣7也可以与直角条61进行螺合，此处不再赘述。
如图9和图12所示，柱体6与固定在地面的地脚8相套接，所述的地脚包括地脚底座81和地脚支柱82，当柱体6与地脚8套接时，所述地脚支柱82插入到四个连接扣7形成的内腔中且与连接扣7抵靠。
在房屋安装时，将地脚8固定在地面上，将柱体6及连接扣7拼装完成，将地脚支柱82套入到连接扣7中，此时完成柱体6的安装；将穿设有加强件9的型材本体1通过拼接结构100拼接成墙面，在拼接时，可先将型材本体1的两端插入到柱体6的开 口63中从而使型材本体1与柱体6固定，从而完成墙面的拼接；扣接条4的作用是当墙面上需要设置窗台结构时，可将扣接条4扣在型材本体1上，由于扣接条4突出在型材本体1的外部，从而形成窗台结构。
本型材的材料和制作工艺可以采用申请人之前申请的发明专利“一种新型复合材料及其制备方法”[申请号：200710067254.5]，需要说明的是，在本申请中，型材采用一体式的双色共挤工艺，即型材的主材质采用PVC木塑发泡，型材外部还包覆有一层硬质PVC共挤层，型材内侧的PVC共挤层采用墙面颜色，型材外侧的PVC共挤层采用外墙颜色。
实施例2
如图2、图3所示，本实施例与实施例1的形状、结构、安装过程和制作工艺基本相同，不同之处在于，所述的型材本体1为分体式结构；分体式结构的型材本体1包括包括呈长条状且中空的两个半体2，两个半体2均呈扁形且相互卡接，且分体式结构的型材本体1的拼接结构100由两个半体2相同侧的侧部拼接而成。当采用分体式结构的型材本体1时，可以选取所需颜色的半体2，拼接后形成使得型材本体1的两个面板101具有不同的颜色，从而适应墙面内外颜色不同的需求。
两个半体2的结构相同且其中一个半体2相对于另一半体2首尾对调后卡接在一起，所述的型材本体1两侧的拼接结构100中心对称。半体2上分别设有若干间隔分布的卡板22和/或卡槽21，两个半体2上的卡板22和卡槽21分别一一对应且相互卡接。分体式结构的型材本体1的两个半体2相互卡接后在两个半体2连接处形成上述中间通道11。在中间通道11的两侧分别设有至少一个沿着半体2轴向延伸的外侧通道12。外侧通道12内填充有填充物；至少一个中间通道11中穿设有沿着型材本体1轴向延 伸的加强件9。填充物能够进一步提高保温、隔音等性能，而加强件9能够进一步提高结构强度。填充物的种类多种多样，采用发泡材料填充是较为优选的一种。将发泡材料注入外侧通道后，能够自行发泡，从而使得外侧通道填充密实。
最外侧的卡板22上设有向外延伸的条形的凸条221，最外侧的卡槽21上设有与凸条221相配合的凹槽211，其中凸条221和凹槽211上均设置有相互配合的锯齿，从而使凸条221与凹槽211的结合更牢固。
半体2相对置两侧其中一侧向外突出形成条形的半体凸部23，另一侧向内凹陷形成与半体凸部23的形状、大小相配合的半体凹部24，所述的卡板22和卡槽21设置在在半体凸部23和半体凹部24之间的同一个侧面上，当一个半体2的卡板22与另一个半体2卡槽21对应连接时，连接在一起的两个半体2相对置的两个侧面形成拼接结构100。半体凸部23和半体凹部24呈梯形台形状，半体凸部23一侧设有凹部14，半体凹部24一侧设有凸部13，凸部13与凹部14形状相适应。最外侧的卡板22和卡槽21的外侧面处于同一个平面上且与半体凸部23、半体凹部24、凸部13和凹部14一起构成拼接结构100。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了型材本体1、半体2、齐平条3、扣接条4、U型扣5、柱体6、连接扣7、地脚8、加强件9、中间通道11、外侧通道12、凸部13、凹部14、卡槽21、卡板22、半体凸部23、半体凹部24、平面31、填充结构32、舌部33、基础部34、齐平凹部35、加固板36、扣紧部41、直角条61、连接条62、开 口63、斜面71、地脚底座81、地脚支柱82、拼接结构100、面板101、贯穿孔131、凹槽211、凸条221等术语，但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质；把它们解释成任何一种附加的限制都是与本发明精神相违背的。

Claims (10)

  1. 一种新型集成房屋拼装式型材，包括呈长条状且中空的型材本体(1)，该型材本体(1)呈扁形，其特征在于，所述的型材本体(1)相对置的两侧设有分别呈凹凸状的拼接结构(100)，另一相对置的两侧分别为面板(101)，相邻的两块型材本体(1)的拼接结构(100)能够相互吻合从而形成迷宫式密封结构。
  2. 根据权利要求1所述的新型集成房屋拼装式型材，其特征在于，所述的型材本体(1)为一体式结构或分体式结构；分体式结构的型材本体(1)包括呈长条状且中空的两个半体(2)，两个半体(2)均呈扁形且相互卡接，且分体式结构的型材本体(1)的拼接结构(100)由两个半体(2)相同侧的侧部拼接而成。
  3. 根据权利要求2所述的新型集成房屋拼装式型材，其特征在于，所述的半体(2)上分别设有若干间隔分布的卡板(22)和/或卡槽(21)，两个半体(2)上的卡板(22)和卡槽(21)分别一一对应且相互卡接。
  4. 根据权利要求2或3所述的新型集成房屋拼装式型材，其特征在于，所述的型材本体(1)上设有至少一个沿着型材本体(1)轴向延伸的中间通道(11)，在中间通道(11)的两侧分别设有至少一个沿着型材本体(1)轴向延伸的外侧通道(12)；分体式结构的型材本体(1)的两个半体(2)相互卡接后在两个半体(2)连接处形成上述中间通道(11)。
  5. 根据权利要求4所述的新型集成房屋拼装式型材，其特征在于，所述的外侧通道(12)内填充有填充物；至少一个中间通道(11)中穿设有沿着型材本体(1)轴向延伸的加强件(9)。
  6. 根据权利要求2或3所述的新型集成房屋拼装式型材，其特征在于，两个半体(2)的结构相同且其中一个半体(2)相对于另一半体(2)首尾对调后卡接在一起，所述的型材本体(1)两侧的拼接结构(100)中心对称。
  7. 根据权利要求1或2或3所述的新型集成房屋拼装式型材， 其特征在于，所述的拼接结构(100)呈逐级升高的台阶状，在拼接结构(100)靠近两块面板(101)的低端侧和高端侧分别设有凸部(13)和凹部(14)，且凸部(13)和凹部(14)的形状相适应。
  8. 根据权利要求1或2或3所述的新型集成房屋拼装式型材，其特征在于，本型材还包括呈长条状的齐平条(3)，所述的齐平条(3)的一侧具有平面(31)，另一侧具有能与所述拼接结构(100)形状互补的填充结构(32)。
  9. 根据权利要求1或2或3所述的新型集成房屋拼装式型材，其特征在于，本型材还包括呈长条状且能扣合在型材本体(1)侧部的扣接条(4)，所述的扣接条(4)的横截面呈U型，在U型的开口部形成向内凸出的扣紧部(41)；所述的扣接条(4)和型材本体(1)之间还设有沿着型材本体(1)轴向延伸的U型扣(5)，所述的U型扣(5)的强度大于扣接条(4)和型材本体(1)的强度。
  10. 根据权利要求1或2或3所述的新型集成房屋拼装式型材，其特征在于，本型材还包括呈柱状且能固定在型材本体(1)端部的柱体(6)，所述的柱体(6)包括四个分别呈长条状且结构相同的直角条(61)，四个直角条(61)分布在同一矩形的四角且相邻的两个直角条(61)之间形成供型材本体(1)端部插入的开口(63)或者通过连接条(62)固定连接，且在插入开口(63)的型材本体(1)端部和柱体(6)之间设有U型的连接扣(7)。
PCT/CN2014/095212 2013-12-27 2014-12-26 新型集成房屋拼装式型材 WO2015096813A1 (zh)

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CN111335621A (zh) * 2020-04-09 2020-06-26 何其佳 一种型材及模板构造
CN114263330A (zh) * 2021-12-27 2022-04-01 广东新中源住工新材料有限公司 一种阳角型材及装配式复合墙板结构

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