WO2015081643A1 - Parallel-electrode welding head with wire cutter and method for manufacturing same - Google Patents

Parallel-electrode welding head with wire cutter and method for manufacturing same Download PDF

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Publication number
WO2015081643A1
WO2015081643A1 PCT/CN2014/073981 CN2014073981W WO2015081643A1 WO 2015081643 A1 WO2015081643 A1 WO 2015081643A1 CN 2014073981 W CN2014073981 W CN 2014073981W WO 2015081643 A1 WO2015081643 A1 WO 2015081643A1
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Prior art keywords
welding
tip
tangential
welding head
parallel electrode
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PCT/CN2014/073981
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French (fr)
Chinese (zh)
Inventor
杨仕桐
杨诚
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广州微点焊设备有限公司
杨仕桐
杨诚
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Publication of WO2015081643A1 publication Critical patent/WO2015081643A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/10Spot welding; Stitch welding
    • B23K11/11Spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/25Monitoring devices
    • B23K11/252Monitoring devices using digital means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0211Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in cutting
    • B23K35/0216Rods, electrodes, wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element

Abstract

Disclosed are a parallel-electrode welding head with a wire cutter and a method for manufacturing same. The parallel-electrode welding head comprises a welding head main body portion (101, 201), and a welding head portion (103, 203) extending from the welding head main body portion. The welding head portion comprises a welding portion (104, 204) and a wire cutter portion (105, 205), wherein the welding portion and the wire cutter portion respectively form a welding tip (104A, 204A) and a wire cutter tip (105A, 205A), and a small partition groove (107, 206) is arranged between the two tips, the plane of the wire cutter tip being slightly higher than the plane of the welding tip. When a fine enamelled wire or metal wire is welded by the welding tip, an excessive wire tail is cut off by the wire cutter portion, thereby simplifying the process of direct welding of enamelled wire.

Description

带切线刀的平行电极焊头及其制备方法  Parallel electrode welding head with tangential knife and preparation method thereof 技术领域Technical field
本发明属于电阻焊领域,更具体地说,本发明涉及一种带切线刀的平行电极焊头及其制备方法。 The invention belongs to the field of electric resistance welding, and more particularly to a parallel electrode welding head with a tangential cutter and a preparation method thereof.
背景技术Background technique
在以电阻焊直接焊接漆包线的焊接技术中,目前,现有技术已经公开了多种直接焊接漆包线的平行电极焊头,例如,专利申请号为CN 93245377.5的“预应力点焊头”,专利申请号为CN 01114808.X的“点电焊焊头”,专利申请号为CN 201020696469.0的“平行电极焊头”,专利申请号为CN 200510121259.2的“连体电极的电阻焊焊头及其制备方法”,以及专利申请号“20131022137.X”的尖端接触式平行电极焊头等。上述技术均未涉及在平行电极焊头上同时带有切线刀的结构。In the welding technique of directly welding an enameled wire by electric resistance welding, at present, a plurality of parallel electrode welding heads for directly welding enameled wires have been disclosed in the prior art, for example, the patent application number is CN. 93245377.5 "Prestressed spot welding head", patent application number CN 01114808.X "point welding head", patent application number is CN 201020696469.0 "parallel electrode welding head", patent application number is CN 200510121259.2 "Electrode welding head of the joint electrode and its preparation method", and the tip contact type parallel electrode welding head of the patent application number "20131022137.X". None of the above techniques relates to a structure with a tangential cutter on a parallel electrode horn.
有鉴于此,有必要提供一种带切线刀的平行电极焊头及其制备方法。In view of this, it is necessary to provide a parallel electrode welding head with a knives and a preparation method thereof.
技术问题technical problem
本发明的首要目的在于提供一种带切线刀的平行电极焊头,使完成焊接细小漆包线或金属线后无需再在显微镜下小心地切除多余的线尾。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a parallel electrode horn with a knives that eliminates the need to carefully remove excess tails under the microscope after welding the fine enamel wires or wires.
本发明的另一目的在于提供一种带切线刀的平行电极焊头的制备方法,以便高效地制备前一目的的平行电极焊头。Another object of the present invention is to provide a method of preparing a parallel electrode horn with a tangential cutter for efficiently preparing a parallel electrode horn of the previous object.
技术解决方案Technical solution
为了实现上述发明目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
适应本发明的首要目的,本发明提供一种带切线刀的平行电极焊头,In accordance with a primary object of the present invention, the present invention provides a parallel electrode welding head with a knives,
包括焊头主体部和由焊头主体部延伸而成的焊头部,其特征在于,The welding head main body portion and the welding head portion extending from the welding head main body portion are characterized in that
所述焊头部包括焊接部和切线刀部,所述焊接部和切线刀部分别延伸形成焊接尖端和切线刀尖端。The weld head includes a weld and a tangential cutter, the weld and the tangential cutter extending respectively to form a weld tip and a tangential cutter tip.
较佳的,所述带切线刀的平行电极焊头包括焊接尖端连体式带切线刀的平行电极焊头,或焊接尖端接触式带切线刀的平行电极焊头,或焊接尖端绝缘式带切线刀的平行电极焊头。Preferably, the parallel electrode horn with a tangential cutter comprises a parallel electrode horn with a welding tip connected with a tangential cutter, or a parallel electrode horn with a welding tip contact tangential cutter, or a welded tip insulated tangential line Parallel electrode horn of the knife.
较佳的,所述的焊接尖端与切线刀尖端之间设有分隔小槽。Preferably, a separation slot is formed between the welding tip and the tangential cutter tip.
作为本发明的一种优选实施例,所述的焊接部和切线刀部之间为有绝缘间隔层的连接结构,焊接尖端和切线刀尖端之间有分隔小槽。As a preferred embodiment of the present invention, the welded portion and the tangential blade portion are connected by an insulating spacer layer, and a small groove is formed between the welding tip and the tangential cutter tip.
作为本发明的另一优选实施例,所述的焊接部和切线刀部都是焊头部固有金属的连体结构,焊接尖端和切线刀尖端之间有分隔小槽。As another preferred embodiment of the present invention, the welded portion and the tangential cutter portion are a joint structure of the intrinsic metal of the welding head, and a small groove is formed between the welding tip and the tip of the tangential cutter.
较佳的,沿平行电极焊头的焊头主体部向焊头部的延伸方向,所述切线刀尖端的延伸长度大于所述焊接尖端在该方向的延伸长度。Preferably, along the extending direction of the horn head body of the parallel electrode horn, the tangential cutter tip has an extended length greater than the extension length of the soldering tip in the direction.
所述焊接尖端的端面为平面结构。所述焊接尖端的端面与平行电极焊头的纵长方向呈垂直设置关系。The end face of the welding tip is a planar structure. The end face of the welding tip is arranged perpendicular to the longitudinal direction of the parallel electrode horn.
较佳的,所述的切线刀部的金属材料为钨金属或钨合金材料。Preferably, the metal material of the tangential blade portion is a tungsten metal or a tungsten alloy material.
有益效果Beneficial effect
适应本发明的另一目的,本发明提供一种带切线刀的平行电极焊头的制备方法,其包括以下步骤,Another object of the present invention is to provide a method for preparing a parallel electrode horn with a knives, comprising the following steps,
1)加工平行电极焊头的中间分隔槽工序;1) an intermediate separation groove process for processing a parallel electrode horn;
2)烧结毛坯料工序:2) Sintering rough material process:
3.1)加工焊头部前后立面工序3.1) Processing the front and back of the welding head
3.2)在焊头部后立面加工切线刀部的工序3.2) Process of processing the tangential knives on the façade after the welding head
4.1)加工焊头部左右立面工序4.1) Processing the left and right façade of the welding head
4.2)在焊头部右立面加工切线刀部工序4.2) Processing the tangential knives in the right façade of the welding head
5、研磨焊接尖端和切线刀尖端工序5, grinding welding tip and tangential cutter tip process
作为本发明的一种改进, 所述的带切线刀的平行电极焊头包括焊头主体部和由焊头主体部延伸而成的焊头部,所述焊头部包括焊接部和切线刀部,所述焊接部和切线刀部分别延伸形成焊接尖端和切线刀尖端, 制备所述的焊头主体部、焊头部、焊接部和切线刀部的机械设备均通过线切割机床加工完成。As an improvement of the present invention, The parallel electrode horn with a tangential cutter includes a horn main body portion and a welding head extending from the horn main body portion, the welding head portion including a welding portion and a tangential cutter portion, the welding portion and the tangential cutter The portions extend to form a welding tip and a tangential cutter tip, respectively. The mechanical equipment for preparing the welding head main body portion, the welding head portion, the welding portion and the tangential cutting portion are all processed by a wire cutting machine.
作为本发明的一种改进, 步骤3.1)中,在距焊头部远端8mm处对焊头部进行切割,使之形成焊头部的前立面,并在切割焊头部远端的端面后约保留1mm,以一定的斜度沿焊头主体部切割形成焊头部后立面和平面的焊接尖端。As an improvement of the present invention, In step 3.1), the welding head is cut 8 mm away from the distal end of the welding head to form the front façade of the welding head, and about 1 mm after cutting the end surface of the distal end of the welding head, with a certain The slope is cut along the body of the horn to form a weld tip of the post-face and the plane of the weld head.
步骤4.1和4.1)中,在距焊头部远端8mm处以一定的斜度对焊头部进行切割,使之形成焊头部的左右立面,并在切割至焊头部远端的端面后约保留1mm,以一定的斜度沿焊头主体部切割形成焊头部的左右立面和平面的焊接尖端。In steps 4.1 and 4.1), the welding head is cut at a certain inclination from the distal end of the welding head to form the left and right façades of the welding head, and after cutting to the end surface of the distal end of the welding head Approximately 1 mm is retained, and the left and right façades of the weld head and the planar weld tips are cut along the body of the horn at a certain slope.
较佳的,切线刀部的金属材料采用钨金属材料或钨合金材料。Preferably, the metal material of the tangential blade portion is made of a tungsten metal material or a tungsten alloy material.
相对于现有技术,本发明带切线刀的平行电极焊头至少具有以下有益的技术效果。Compared with the prior art, the parallel electrode welding head with a tangential cutter of the present invention has at least the following beneficial technical effects.
首先,平行电极焊头主要应用在制造各种电子元器件对细小的漆包线或金属线引出接点的焊接,漆包线引出线既细又短,线径一般都在¢0.10mm以下,长度也只有约20mm,焊盘也十分窄小,一般只有约1.0×1.0mm左右,焊接完成后要在这种窄小的空间把既细又短的漆包线尾切除绝非易事,一不小心就会损坏焊点,破坏工件,需要在显微镜下用剪刀或刻刀小心切除,还不可避免会出现断口长短不一等质量问题,而本发明把切线刀尖端和焊接尖端有机集成于同一平行电极焊头,焊接与切除漆包线尾同步完成,不但使切线变得十分轻易,而且切线断口均匀一致,明显提高了工作效率和产品质量。First of all, the parallel electrode welding head is mainly used in the manufacture of various electronic components for the welding of small enameled wire or metal wire lead-out joints. The enameled wire lead wire is both thin and short, the wire diameter is generally below 0.10mm, and the length is only about 20mm. The pad is also very narrow, generally only about 1.0×1.0mm. It is not easy to cut the thin and short enameled wire tails in such a small space after the welding is completed. If you accidentally damage the solder joints. In order to destroy the workpiece, it is necessary to carefully cut it under the microscope with scissors or a knives, and quality problems such as the length of the fracture are inevitable, and the present invention organically integrates the tangential cutter tip and the welding tip into the same parallel electrode horn, and the welding and The removal of the enameled wire tail is completed synchronously, which not only makes the tangential line very easy, but also has a uniform tangential fracture, which obviously improves the work efficiency and product quality.
其二,现有技术有把平行电极焊头的焊头尖端部加工成一定的斜度,企图通过该斜度切断焊接后漆包线的线尾,但效果不好,原因在于焊头尖端的端面不能均匀地压在焊件上。平行电极焊头是以电阻焊方式进行焊接,电阻焊也称压力焊,如果平行电极焊头的焊头端面不能把焊接压力均匀地压在焊件上,就会因电阻值的不同而影响焊接质量。本发明带切线刀的平行电极焊头焊接尖端的端面为平面结构,能均匀地把焊接压力加压在焊件上,因而焊接质量可靠。Secondly, in the prior art, the tip end portion of the welding head of the parallel electrode welding head is processed into a certain inclination, and the tail of the enameled wire after welding is cut by the inclination, but the effect is not good because the end surface of the tip of the welding head cannot be Press evenly on the weldment. The parallel electrode welding head is welded by electric resistance welding. The electric resistance welding is also called pressure welding. If the welding head end surface of the parallel electrode welding head cannot uniformly press the welding pressure on the welding piece, the welding will be affected by the difference of the electric resistance value. quality. The end face of the welding tip of the parallel electrode welding head with the tangential cutter has a flat structure, and can uniformly press the welding pressure on the welding member, so that the welding quality is reliable.
其三,本发明在焊接尖端和切线刀尖端之间设置有分隔小槽,该分隔小槽的作用在于,一是有效减少焊接尖端在焊接时产生的高温对切线刀的传导,避免切线刀尖端在高温下变软而影响其切线效果,二是能有效地排除焊接尖端焊接时产生的焊接残渣,因为切线刀尖端的平面稍稍高于焊接尖端的平面,如果没有设置该分隔小槽,焊接时产生的焊接残渣就会在切线刀尖端和焊接尖端之间不断聚积,进而影响焊接质量和切线。Thirdly, the present invention is provided with a separating small groove between the welding tip and the tip of the tangential cutter. The function of the separating small groove is to effectively reduce the high temperature generated by the welding tip during welding and the conduction of the tangential cutter, and avoid the tip of the tangential cutter. It softens at high temperatures and affects its tangential effect. Secondly, it can effectively eliminate the welding residue generated during welding of the welding tip, because the plane of the tip of the tangential cutter is slightly higher than the plane of the welding tip. If the separation groove is not provided, when welding The resulting weld residue accumulates between the tip of the tangential cutter and the tip of the weld, which in turn affects weld quality and tangent.
其四,本发明切线刀的材料选用钨金属或钨合金,钨是所有金属材料中硬度最高,钨还具有耐高温和不与其它材料粘连的特点,以钨制作切线刀,其刀锋十分坚硬锋利,完全可以胜任切割被高温软化的漆包线铜芯的线尾,且具有切割数万次不需要研磨和清洁刀锋的优点。Fourthly, the material of the tangential cutter of the invention is selected from tungsten metal or tungsten alloy. The tungsten is the highest hardness among all metal materials, and the tungsten has the characteristics of high temperature resistance and no adhesion to other materials. The tangential cutter is made of tungsten, and the blade edge is very hard and sharp. It is fully capable of cutting the tail end of the enameled wire copper core which is softened by high temperature, and has the advantage of cutting tens of thousands of times without grinding and cleaning the blade.
此外,本发明的切线刀安装在焊接时产生超过1000oC高温的焊头尖端上,在直径只有约¢3.0的平行电极焊头上,其锥形焊头部的空间就更小,本发明能在焊头部上同时设置了焊接部、切线刀部、焊接尖端、切线刀尖端和分隔小槽,结构十分巧妙紧凑,其制备都在线切割机床上完成加工,加工设备比较单一和普通,加工方法新颖、简单、独特。In addition, the tangential knives of the present invention are mounted on the tip of the horn which produces a high temperature of more than 1000oC during welding. On a parallel electrode horn having a diameter of only about ¢3.0, the space of the tapered horn is smaller, and the present invention can The welding head is provided with the welding part, the tangential cutting part, the welding tip, the tangential cutting edge and the separating small groove. The structure is very clever and compact. The preparation is completed on the online cutting machine. The processing equipment is relatively simple and common, and the processing method is novel. Simple and unique.
附图说明DRAWINGS
下面结合附图和具体实施方式,对本发明带切线刀的平行电极焊头及其制备方法进行详细说明,其中:The parallel electrode welding head with a tangential cutter of the present invention and a preparation method thereof will be described in detail below with reference to the accompanying drawings and specific embodiments, wherein:
图1为本发明带切线刀的平行电极焊头其焊接部和切线刀部之间以绝缘间隔层连接结构的正视图、侧视图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front elevational view and a side elevational view showing a structure in which an insulating spacer layer is connected between a welded portion and a tangential blade portion of a parallel electrode horn having a knives according to the present invention.
图2为本发明带切线刀的平行电极焊头其焊接部和切线刀部都是焊头部固有金属的连体结构的正视图、侧视图。2 is a front view and a side view showing a joint structure of a parallel electrode welding head with a knives according to the present invention, in which a welded portion and a tangential blade portion are both intrinsic metals of the welding head.
图3为加工平行电极焊头中间分隔槽工序的示意图。Fig. 3 is a schematic view showing the process of processing the intermediate separation groove of the parallel electrode horn.
图4为烧结毛坯料工序的示意图。Figure 4 is a schematic view of a process of sintering a blank.
图5为加工焊头部前后立面工序的示意图。Fig. 5 is a schematic view showing the process of processing the front and rear elevations of the welding head.
图6为在焊头部后立面加工切线刀部工序的示意图。Fig. 6 is a schematic view showing the step of processing the tangential knives on the back surface of the welding head.
图7为加工焊头部左右立面工序的示意图。Fig. 7 is a schematic view showing a process of processing the left and right façades of the welding head.
图8为在焊头部右立面加工切线刀部工序示意图。Fig. 8 is a schematic view showing the process of processing the tangential knives on the right façade of the welding head.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明的实施方式Embodiments of the invention
为了使本发明的发明目的、技术方案及其有益技术效果更加清晰,以下结合附图和具体实施方式,对本发明进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本发明,并非为了限定本发明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments. The specific embodiments described in the specification are to be construed as illustrative only and not limiting.
首先,须要明确“平行电极焊头”概念:将分别与焊接电源正极、负极连接的焊接金属称之为二个电极;将二个电极置于焊件的同一侧称之为平行电极;将平行电极固连成一体称为之平行电极焊头。First of all, it is necessary to clarify the concept of "parallel electrode welding head": the welding metal respectively connected to the positive and negative electrodes of the welding power source is referred to as two electrodes; the two electrodes are placed on the same side of the welding element as parallel electrodes; The electrodes are integrally joined together as a parallel electrode horn.
现有技术的平行电极焊头的结构包括焊头主体部、焊头部和焊头尖端部。平行电极焊头采用以耐高温电极材料加工成对称的二个电极,在二个电极之间通过以热固化粘结剂既充当二个电极绝缘的中间间隔层又把二个电极固连成一体,构成平行电极焊头;平行电极焊头的上半部用以与焊头夹连接,称之为焊头主体部;以平行电极焊头的中间间隔层为中轴线,平行电极焊头可划分为前、后、左、右四个立面,平行电极焊头的下半部分别以一定的斜度把前、后、左、右四个立面延伸加工而成锥形的立方体,平行电极焊头下半部的锥形立方体称之为焊头部;锥形立方体焊头部延伸而成的最远端称之为焊头尖端部。The structure of the prior art parallel electrode horn includes a horn body portion, a welding head portion, and a horn tip portion. The parallel electrode welding head adopts two electrodes which are processed into symmetry by the high temperature resistant electrode material, and the two electrodes are connected together by the heat curing adhesive to serve as the intermediate spacer layer of the two electrode insulations. The parallel electrode welding head is formed; the upper half of the parallel electrode welding head is connected with the welding head clamp, which is called the welding head main body portion; the intermediate spacing layer of the parallel electrode welding head is the central axis, and the parallel electrode welding head can be divided For the front, rear, left and right four façades, the lower half of the parallel electrode horn is extended to form a tapered cube with a certain inclination, and the four sides of the front, the rear, the left and the right are respectively formed into a tapered cube. The tapered cube in the lower part of the welding head is called the welding head; the farthest end of the tapered cubic welding head is called the tip end of the welding head.
为了便于叙述,本说明书根据焊头尖端部二个电极尖端的连接不同,将背景技术提及的可直接焊接漆包线的平行电极焊头中的预应力电极焊头、欧姆接触式平行电极焊头和尖端接触式平行电极焊头归纳并都称之为焊接尖端接触式平行电极焊头,将二个电极的尖端连体的平行电极焊头称之为焊接尖端连体式平行电极焊头,将二个电极的尖端既没有接触也没有连体,而是相互绝缘连接的平行电极焊头称之为焊接尖端绝缘式平行电极焊头。For convenience of description, the present specification differs from the connection of the two electrode tips at the tip end of the horn, and the prestressed electrode horn, the ohmic contact parallel electrode horn, and the ohmic contact parallel electrode horn in the parallel electrode horn of the directly solderable enamel wire mentioned in the background art. The tip contact parallel electrode welding head is summarized and referred to as a welding tip contact parallel electrode welding head, and the parallel electrode welding head of the tip end of the two electrodes is referred to as a welding tip connected parallel electrode welding head, and The tips of the electrodes are neither contact nor connected, but parallel electrode horns that are insulated from each other are referred to as solder tip insulated parallel electrode horns.
在明确现有技术平行电极焊头的基本结构后,本发明带切线刀的平行电极焊头也就因为焊接尖端结构的不同,可以划分为A型、B型、C型三种型号:A型为焊接尖端连体式带切线刀的平行电极焊头,B型为焊接尖端接触式带切线刀的平行电极焊头,C型为焊接尖端绝缘式带切线刀的平行电极焊头,在这里需要说明,本发明包括A型或B型或C型带切线刀的平行电极焊头,不论其焊头主体部是以什么电极材料制作,其切线刀部的金属材料均最好采用钨金属或钨合金材料,钨是所有金属硬度最高且具有耐高温和不与其它材料粘结的特点,本发明采用其作切线刀,刀锋十分坚硬锋利,完全可以胜任切割数万个焊接中被高温软化的漆包线铜芯的线尾且不会发生粘结,在整个使用寿命中,切线刀尖端都能保持锋利和不用清洁。After clarifying the basic structure of the prior art parallel electrode welding head, the parallel electrode welding head with the tangential cutter of the present invention can be divided into three types: A type, B type and C type because of the different welding tip structure: Type A For the welding of tip-connected parallel electrode horns with tangential cutters, type B is a parallel electrode horn with a welding tip contact tangential cutter, and type C is a parallel electrode horn with a welded tip insulated tangential knives. It is to be noted that the present invention includes a parallel type electrode horn with a tangential cutter of type A or B or C. Regardless of the electrode material of the main body of the horn, the metal material of the tangential blade is preferably made of tungsten metal or tungsten. Alloy material, tungsten is the highest hardness of all metals and has the characteristics of high temperature resistance and no adhesion to other materials. The invention adopts the method as a tangential cutter, and the blade is very hard and sharp, and is fully capable of cutting tens of thousands of enameled wires which are softened by high temperature during welding. The end of the copper core does not stick and the tip of the tangential cutter remains sharp and cleansed throughout its service life.
下面结合实施例附图说明本发明带切线刀的平行电极焊头的结构。The structure of the parallel electrode horn with a tangential cutter of the present invention will now be described with reference to the accompanying drawings.
需要说明,实施例附图是以A型焊接尖端连体式带切线刀的平行电极焊头作实施例,在明确了该A型实施例的结构,也同时明确B型焊接尖端接触式带切线刀的平行电极焊头和C型焊接尖端绝缘式带切线刀的平行电极焊头的结构,故对B型、C型带切线刀平行电极焊头的结构不再赘述。It should be noted that the embodiment is a parallel electrode horn with a type A welding tip and a tangential cutter as an embodiment. The structure of the A-type embodiment is clarified, and the B-type welding tip contact strip tangential is also clarified. The parallel electrode horn of the knives and the parallel electrode horn of the C-type welding tip insulated tangential knives are omitted, so the structure of the parallel electrode horns of the B-type and C-type tangential knives will not be described again.
图1为带切线刀的平行电极焊头的焊接部和切线刀部之间以绝级间隔层连接的结构示意图,在图1中,焊头主体部为101、焊头主体部二个电极之间有中间绝缘隔层102,焊头部为103,在焊头部103上有焊接部104,在焊头部103的后立面上加工有切线刀部105,切线刀部105的上部通过绝缘间隔层106固定在焊头部103上,焊接部104延伸加工而成焊接尖端104A,焊接尖端的端面为平面结构,所述焊接尖端的端面与平行电极焊头的纵长方向呈垂直设置关系,即该端面与所述切线刀部105的延伸方向轴线成90度角为最佳。切线刀部105延伸加工而成切线刀尖端105A,焊接尖端104A和切线刀尖端105A二个尖端之间有分隔小槽107。1 is a schematic view showing a structure in which a welded portion of a parallel electrode horn with a knives and a tangential blade are connected by a stepped layer. In FIG. 1, the main body of the horn is 101, and the two electrodes of the main body of the horn are There is an intermediate insulating spacer 102 with a soldering head 103, a soldering portion 104 on the soldering head 103, and a tangential blade portion 105 on the rear façade of the soldering head 103. The upper portion of the tangential blade portion 105 is insulated. The spacer layer 106 is fixed on the soldering head 103, and the soldering portion 104 is extended to form a soldering tip 104A. The end surface of the soldering tip is a planar structure, and the end surface of the soldering tip is perpendicularly arranged with the longitudinal direction of the parallel electrode soldering tip. That is, it is preferable that the end surface is at an angle of 90 degrees with the axis of the extending direction of the tangential blade portion 105. The tangential cutter portion 105 is extended to form a tangential cutter tip 105A, and a small slit 107 is formed between the welding tip 104A and the tip end of the tangential cutter tip 105A.
图2为带切线刀的平行电极焊头的焊接部和切线刀部之间为同一金属连体的结构示意图,在图2中,焊头主体部为201,焊头主体部二个电极之间有中间绝缘隔层202,焊头部为203,在焊头部203上有焊接部204,在焊头部203的右立面上加工有切线刀部205,焊接部204和切线刀部205的基底都为焊头部203的固有金属的连体结构,焊接部204延伸加工而成焊接尖端204A,焊接尖端的端面为平面结构,切线刀部205延伸加工而成切线刀尖端205A,焊接尖端204A和切线刀尖端205A二个尖端之间有分隔小槽206。2 is a schematic structural view of the same metal joint between the welded portion and the tangential cutter portion of the parallel electrode horn with a knives. In FIG. 2, the main body portion of the horn is 201, and between the two electrodes of the main body of the horn There is an intermediate insulating spacer 202 having a soldering head 203, a soldering portion 204 on the soldering head 203, and a tangential blade portion 205, a soldering portion 204 and a tangential blade portion 205 on the right vertical surface of the soldering head 203. The base is a joint structure of the intrinsic metal of the welding head 203, the welding portion 204 is extended to form the welding tip 204A, the end surface of the welding tip is a planar structure, the tangential cutter portion 205 is extended to form the tangential cutter tip 205A, and the welding tip 204A There is a separate slot 206 between the two tips of the tangential cutter tip 205A.
总结上述实施方式,本发明带切线刀的平行电极焊头与现有技术的平行电极焊头的结构不同之处在于,现有技术的平行电极焊头具有焊头主体部、焊头部和焊头尖端部,本发明带切线刀的平行电极焊头与现有技术平行电极焊头一样有焊头主体部和由焊头主体部延伸而成的焊头部,而本发明的焊头部则包括有焊接部、切线刀部、和由焊接部延伸而成焊接尖端、由切线刀部延伸而成切线刀尖端,以及在焊接尖端和切线刀尖端之间设置有分隔小槽。Summarizing the above embodiments, the parallel electrode horn of the present invention with a tangential cutter differs from the prior art parallel electrode horn in that the prior art parallel electrode horn has a horn main body, a welding head, and a welding The tip electrode portion of the present invention has a horn head portion and a welding head portion extending from the horn body portion like the prior art parallel electrode horn, and the welding head of the present invention is The invention comprises a welded portion, a tangential cutter portion, and a welding tip extending from the welded portion, a tangential cutter tip extending from the tangential cutter portion, and a separation groove formed between the welding tip and the tangential cutter tip.
尽管上述实施例仅揭示在焊头部的一个立面上设有切线刀部和切线刀尖端的结构,然而,本领域技术人员应当知晓,以类似的方式在平行电极焊头的焊头部其它立面设置焊接部、切线刀部并延伸成焊接尖端和切线刀尖端,也应视为不超脱本发明的精神实质。Although the above embodiment only discloses a structure in which a tangential blade portion and a tangential cutter tip are provided on one façade of the welding head, those skilled in the art will know that the welding head of the parallel electrode horn is similar in other manners. It is also considered that the façade is provided with a welded portion, a tangential knives, and extends into a welded tip and a tangential cutter tip, and is not considered to be in the spirit of the present invention.
下面结合附图3,附图3是通过以A型焊接尖端连体式带切线刀的平行电极焊头为实施例,介绍本发明带切线刀的平行电极焊头的制备方法,需要说明,B型焊接尖端接触式带切线刀的平行电极焊头和C型焊接尖端绝缘式带切线刀的平行电极焊头与A型焊接尖端连体式带切线刀的平行电极焊头的制备方法基本相同,故不赘述。3, FIG. 3 is a method for preparing a parallel electrode welding head with a tangential cutter according to an embodiment of a parallel electrode welding head with a type A welding tip connected with a tangential cutter. The parallel electrode welding head of the type welding end contact type with a tangential cutter and the parallel electrode welding head of the C type welding tip insulated type with a tangential cutter are basically the same as the parallel electrode welding head of the A type welding tip connected with a tangential cutter. Therefore, I will not repeat them.
1、加工平行电极焊头中间分隔槽工序1. Processing the intermediate separation groove of the parallel electrode welding head
如图3所示,图3为加工平行电极焊头中间分隔槽工序的示意图,取一段¢3.17×50mm的钨棒300,以与线切割钼丝垂直的位置在线切割机床上把钨棒固定,在距固定部20mm的301位置上,以¢0.15mm的钼丝切割断钨棒的1/2后,钼丝改为与钨棒平行方向把钨棒切割成二个对称的半圆柱302和303,二个对称的半圆柱体之间则为中间分隔槽304,并分别在切割了20mm和24mm处切割二个约为¢0.5的小圆孔305和306,当切割了28mm至距尖端约2.0mm处停止切割,使钨棒尖端保留约2.0mm的连体307,然后在301的位置把钨棒完全切断,完成该工序,本发明把加工了中间分隔槽被切断的钨棒称之为毛坏料。As shown in FIG. 3, FIG. 3 is a schematic view of the process of processing the intermediate separation groove of the parallel electrode welding head. A tungsten rod 300 of 3.17×50 mm is taken for a period of time, and the tungsten rod is fixed on the on-line cutting machine tool at a position perpendicular to the wire-cut molybdenum wire. After cutting 1/2 of the tungsten rod with 钼0.15 mm molybdenum wire at a position of 301 from the fixed portion of 20 mm, the molybdenum wire is cut into two symmetrical semi-cylindrical cylinders 302 and 303 in parallel with the tungsten rod. Between the two symmetrical semi-cylindrical bodies, there is an intermediate dividing groove 304, and two small circular holes 305 and 306 of about ¢0.5 are cut at 20 mm and 24 mm, respectively, when cutting 28 mm to about 2.0 from the tip. The cutting is stopped at mm, the tip of the tungsten rod is retained at about 2.0 mm of the joint 307, and then the tungsten rod is completely cut at the position of 301. This process is completed. The present invention treats the tungsten rod which has been cut by the intermediate partition groove into a hair. Bad material.
2、烧结毛坯料工序2. Sintering rough material process
如图4所示,图4为烧结毛坯料工序的示意图,在毛坯料小孔305上半部的中间分隔槽填充绝缘间隔层LOTOS牌3609型号的热固化粘结剂,并保证其分隔槽上下的宽度均为0.15mm,填充后置于烤箱中设定在150o高温中烧结约1小时,即完成该工序,填充有绝缘间隔层毛坯料的上半部称之为焊头主体部308,而没有填充绝缘间隔层毛坯料的下半部称之为焊头部309。As shown in FIG. 4, FIG. 4 is a schematic view of the process of sintering the blank material. The middle partition groove of the upper half of the blank hole 305 is filled with the insulating spacer LOTOS brand 3609 type heat curing adhesive, and the separation groove is secured. The width is 0.15mm, and after being filled in the oven, the sintering is set at a high temperature of 150o for about 1 hour, that is, the process is completed, and the upper half filled with the insulating spacer blank is called the horn main body portion 308, and The lower half of the blank that is not filled with the insulating spacer is referred to as the solder head 309.
3.1、加工焊头部前后立面工序3.1, processing the welding head front and rear facade process
首先,把毛坯料焊头主体部308安装在工装夹具上,并在小圆孔305、306插上与之匹配的小圆鞘,利用小圆鞘使焊头部309的中间分隔槽304与切割钼丝垂直后把毛坏料定位。First, the blank horn main body portion 308 is mounted on the fixture, and a small round sheath matching the small round holes 305, 306 is inserted, and the intermediate partition groove 304 of the welding head 309 is cut and cut by the small round sheath. After the molybdenum wire is vertical, the bad material is positioned.
如图5所示,图5为加工焊头部前后立面工序的示意图,在距焊头部309远端8mm处对焊头部进行切割,使之形成焊头部的前立面310,并在切割焊头部远端的端面后约保留1mm,在311的位置以一定的斜度沿焊头主体部切割形成焊头部后立面312和平面的焊接尖端313。As shown in FIG. 5, FIG. 5 is a schematic view of the process of processing the front and rear elevations of the welding head, and the welding head is cut at a distance of 8 mm from the distal end of the welding head 309 to form a front façade 310 of the welding head, and After the end face of the distal end of the welding head is cut, about 1 mm is left, and at the position of 311, the welding head rear face 312 and the flat welding tip 313 are cut along the head body portion with a certain inclination.
3.2 在焊头部后立面加工切线刀部的工序3.2 Process of processing the tangential knives on the façade after the welding head
图6所示为如需在焊头部后立面加工切线刀部工序的示意图。在完成如图5所示切割焊接尖端313后,即沿311的位置向焊头主体部延伸的方向切割出一块长约10mm的小三角形切线刀部314,仍保留在焊头部的部分称之为焊接部315,然后再以绝缘的热固化粘接剂把该被切割出来的小三角形切线刀部314的上部原位粘结固定在被切割的位置,使焊接部315和切线刀部314之间成为有厚约0.1mm的绝缘层316分隔的连接结构,而切线刀部的下部距其尖端约2mm的位置则不放置绝缘隔层或其它垫层,这样,焊接尖端313和切线刀尖端314A二个尖端之间就形成了约0.1×2mm的分隔小槽317。Figure 6 is a schematic view showing the process of processing the tangential knives on the façade after the welding head. After the cutting of the welding tip 313 as shown in FIG. 5 is completed, a small triangular tangential blade portion 314 having a length of about 10 mm is cut in a direction extending from the position of the 311 to the tip body portion, and the portion remaining in the welding head is called For the welded portion 315, the upper portion of the cut small triangular tangential cutter portion 314 is then bonded in situ to the cut position by an insulating heat curing adhesive, so that the welded portion 315 and the tangential cutter portion 314 are The connection structure is separated by an insulating layer 316 having a thickness of about 0.1 mm, and the lower portion of the tangential blade portion is not placed with an insulating spacer or other underlayer at a position of about 2 mm from the tip end. Thus, the welding tip 313 and the tangential cutter tip 314A A separation groove 317 of about 0.1 x 2 mm is formed between the two tips.
4.1 加工焊头部左右立面工序4.1 Processing the left and right facades of the welding head
把切割好的毛坯料焊头主体部308安装在工装夹具上,并在小圆孔305、306插上与之匹配的小圆鞘,利用小圆鞘使焊头部309的中间分隔槽304与切割钼丝平行后把毛坯料定位。The cut blank head body portion 308 is mounted on the fixture, and a small round sheath matching the small round holes 305, 306 is inserted, and the intermediate partition groove 304 of the welding head 309 is made by the small round sheath. After cutting the molybdenum wires in parallel, the blank material is positioned.
如图7所示,图7为加工焊头部左右立面工序的示意图,在距焊头部309远端8mm处以一定的斜度对焊头部的左侧进行切割,使之形成焊头部的左立面318,并在切割至焊头部远端的端面后约保留1mm,在319的位置以一定的斜度沿焊头主体部切割形成焊头部的右立面320和平面的焊接尖端313。As shown in FIG. 7, FIG. 7 is a schematic view of the process of processing the left and right façades of the welding head, and cutting the left side of the welding head with a certain inclination at a distance of 8 mm from the distal end of the welding head 309 to form a welding head. The left façade 318, and retains about 1 mm after cutting to the end face of the distal end of the welding head, and cuts the right façade 320 of the welding head and the plane welding along the main body of the horn at a certain inclination at the position of 319. Tip 313.
4.2 在焊头部右立面加工切线刀部工序4.2 Processing the tangential knives on the right façade of the welding head
图8所示为如需在焊头部右立面加工切线刀部工序示意图。Figure 8 is a schematic view showing the process of machining a tangential knives on the right façade of the welding head.
如图8所示,在对焊接尖端313切割至319的位置时,沿焊头主体部切割一条0.1×2mm的分隔小槽321,再以一定的斜度沿焊头主体部切割形成焊接部315和切线刀部322,焊接部315的基底和切线刀部322的基底为同是焊头部309固有的金属连体结构,焊接尖端313和切线刀尖端322A之间有分隔小槽321。As shown in FIG. 8, when the welding tip 313 is cut to the position of 319, a 0.1×2 mm partitioning groove 321 is cut along the body portion of the welding head, and the welding portion 315 is formed along the head body portion with a certain inclination. The tangential blade portion 322, the base of the welded portion 315, and the base of the tangential cutter portion 322 are the same metal joint structure inherent to the weld head 309, and a small separation groove 321 is formed between the welding tip 313 and the tangential cutter tip 322A.
5、研磨焊接尖端和切线刀尖端工序5, grinding welding tip and tangential cutter tip process
需要说明,本发明的制备方法分别介绍了在焊头部的后立面加工切线刀部和在焊头部的右立面加工切线刀部的制备方法,在实际制作中只需要其中一种切线刀部即可。It should be noted that the preparation method of the present invention separately introduces a method for preparing a tangential knives on a rear façade of a welding head and a tangential knives on a right façade of the welding head, and only one of the tangential lines is required in actual production. The knife can be used.
把完成了焊接尖端和切线刀尖端二个尖端机械加工的工序后,分别以油石和金相砂纸等研磨焊接尖端,使之形成平面结构和光滑,在把切线刀尖端研磨锋利的同时,需要保证切线刀尖端的平面稍稍高出焊接尖端的平面约0.03-0.05mm。也就是说,沿平行电极焊头的主体部向尖端部的延伸方向,所述切线刀尖端的延伸长度大于(一般略微大于即可,可由本领域技术人员结合线径进行酌情设定)所述焊接尖端在该方向上的延伸长度。After finishing the two tips of the welding tip and the tip of the tangential cutter, the welding tip is ground with oil stone and metallographic sandpaper to form a flat structure and smooth, and the tip of the tangential cutter is sharply sharpened while ensuring The plane of the tangential cutter tip is slightly above the plane of the weld tip by about 0.03-0.05 mm. That is, along the extending direction of the body portion of the parallel electrode horn to the tip end portion, the extension length of the tangential cutter tip is greater than (generally slightly larger than that, which can be set by a person skilled in the art in conjunction with the wire diameter). The extension of the solder tip in this direction.
带切线刀的平行电极焊头的制作方法主要包括上述五个工序。上述五个工序的机械加工包括把圆柱形电极金属加工成两个平行电极,把平行电极的下半部加工成焊头主体部和焊头部,把焊头部加工成焊接部和切线刀部,上述的机械加工均由线切割机床加工完成,加工的机械设备单一和普通,制备方法新颖、简单、独特。The manufacturing method of the parallel electrode welding head with a tangential cutter mainly includes the above five steps. The machining of the above five processes includes machining the cylindrical electrode metal into two parallel electrodes, processing the lower half of the parallel electrode into the main body portion and the welding head of the welding head, and processing the welding head into the welding portion and the tangential cutting portion. The above-mentioned mechanical processing is completed by wire cutting machine tools, the processing machinery and equipment are single and ordinary, and the preparation method is novel, simple and unique.
综上所述,本发明改进了平行电极焊头的结构,简化了直接焊接漆包线的生产工艺,提高了被作业产品的质量,使点焊漆包线和切除漆包线线尾两个工序合二为一,大大提高了作业效率。In summary, the invention improves the structure of the parallel electrode welding head, simplifies the production process of the direct welding enameled wire, improves the quality of the product to be operated, and combines the two processes of the spot welding enameled wire and the cut enameled wire tail into one. Greatly improved work efficiency.
需要指出的是,以上实施例和制备方法仅用于说明本发明而并非限制本发明所描述的技术方案;因此,尽管本说明书参照上述的各个实施例和制备方法对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或者等同替换;而一切不脱离本发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments and preparation methods are only for explaining the present invention and are not intended to limit the technical solutions described in the present invention; therefore, although the present specification has been described in detail with reference to the various embodiments and preparation methods described above, However, those skilled in the art should understand that the invention may be modified or equivalently substituted, and all the technical solutions and improvements thereof without departing from the spirit and scope of the invention should be covered by the scope of the claims of the present invention. among.
工业实用性Industrial applicability
序列表自由内容Sequence table free content

Claims (14)

  1. 一种带切线刀的平行电极焊头,其特征在于,包括焊头主体部和由焊头主体部延伸而成的焊头部,所述焊头部包括焊接部和切线刀部,所述焊接部和切线刀部分别形成焊接尖端和切线刀尖端。 A parallel electrode welding head with a tangential cutter, comprising: a welding head main body portion and a welding head extending from the welding head main body portion, the welding head portion comprising a welding portion and a tangential cutting portion, the welding The portion and the tangential knife portion form a welding tip and a tangential cutter tip, respectively.
  2. 据权利要求1所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to claim 1, wherein
    所述带切线刀的平行电极焊头包括焊接尖端连体式带切线刀的平行电极焊头,或焊接尖端接触式带切线刀的平行电极焊头,或焊接尖端绝缘式带切线刀的平行电极焊头。The parallel electrode horn with a tangential cutter includes a parallel electrode horn with a welded tip connected with a tangential cutter, or a parallel electrode horn with a welded tip contact tangential cutter, or a parallel electrode with a welded tip insulated tangential cutter Weld head.
  3. 据权利要求1所述的带切线刀的平行电极焊头,其特征在于:A parallel electrode horn with a knives according to claim 1 wherein:
    所述的焊接尖端与切线刀尖端之间设有分隔小槽。A separation slot is formed between the welding tip and the tip of the tangential cutter.
  4. 据权利要求1或2所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to claim 1 or 2, wherein
    所述焊接尖端和切线刀尖端之间有分隔小槽,该分隔小槽内设有使焊接尖端和切线刀尖端绝缘的绝缘间隔层。There is a separation slot between the welding tip and the tangential cutter tip, and the spacer groove is provided with an insulating spacer layer for insulating the welding tip and the tangential cutter tip.
  5. 据权利要求1或2所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to claim 1 or 2, wherein
    所述焊接部和切线刀部均为焊头部固有金属的连体结构,焊接尖端和切线刀尖端之间有分隔小槽。The welded portion and the tangential cutter portion are a joint structure of the intrinsic metal of the welding head, and a small groove is formed between the welding tip and the tip of the tangential cutter.
  6. 据权利要求1至3中任意一项所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to any one of claims 1 to 3, characterized in that
    沿平行电极焊头的焊头主体部向焊头部的延伸方向,所述切线刀尖端的延伸长度大于所述焊接尖端在该方向的延伸长度。The length of the tangential cutter tip extending along the direction of extension of the horn head along the parallel electrode horn is greater than the extent of the weld tip in the direction.
  7. 据权利要求1至3中任意一项所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to any one of claims 1 to 3, characterized in that
    所述焊接尖端的端面为平面结构。The end face of the welding tip is a planar structure.
  8. 根据权利要求7所述的带切线刀的平行电极焊头,其特征在于,所述焊接尖端的端面与平行电极焊头的纵长方向呈垂直设置关系。The parallel electrode horn with a knives according to claim 7, wherein the end faces of the solder tips are arranged perpendicular to the longitudinal direction of the parallel electrode horns.
  9. 据权利要求1至3中任意一项所述的带切线刀的平行电极焊头,其特征在于,A parallel electrode horn with a knives according to any one of claims 1 to 3, characterized in that
    所述的切线刀部的金属材料为钨金属或钨合金材料。The metal material of the tangential blade portion is a tungsten metal or a tungsten alloy material.
  10. 种带切线刀的平行电极焊头的制备方法,其特征在于包括以下步骤,A method for preparing a parallel electrode welding head with a tangential cutter, comprising the following steps
    1)加工平行电极焊头的中间分隔槽工序;1) an intermediate separation groove process for processing a parallel electrode horn;
    2)烧结毛坯料工序:2) Sintering rough material process:
    3.1)加工焊头部前后立面工序3.1) Processing the front and back of the welding head
    3.2)在焊头部后立面加工切线刀部的工序3.2) Process of processing the tangential knives on the façade after the welding head
    4.1)加工焊头部左右立面工序4.1) Processing the left and right façade of the welding head
    4.2)在焊头部右立面加工切线刀部工序4.2) Processing the tangential knives in the right façade of the welding head
    5、研磨焊接尖端和切线刀尖端工序5, grinding welding tip and tangential cutter tip process
  11. 据权利要求10所述的带切线刀的平行电极焊头的制备方法,其特征在于:A method of preparing a parallel electrode horn with a knives according to claim 10, wherein:
    所述的带切线刀的平行电极焊头包括焊头主体部和由焊头主体部延伸而成的焊头部,所述焊头部包括焊接部和切线刀部,所述焊接部和切线刀部分别延伸形成焊接尖端和切线刀尖端, 制备所述的焊头主体部、焊头部、焊接部和切线刀部的机械设备均通过线切割机床加工完成。The parallel electrode horn with a tangential cutter includes a horn main body portion and a welding head extending from the horn main body portion, the welding head portion including a welding portion and a tangential cutter portion, the welding portion and the tangential cutter The portions extend to form a welding tip and a tangential cutter tip, respectively. The mechanical equipment for preparing the welding head main body portion, the welding head portion, the welding portion and the tangential cutting portion are all processed by a wire cutting machine.
  12. 据权利要求10所述的带切线刀的平行电极焊头的制备方法,其特征在于:A method of preparing a parallel electrode horn with a knives according to claim 10, wherein:
    所述的带切线刀的平行电极焊头包括焊头主体部和由焊头主体部延伸而成的焊头部,所述焊头部包括焊接部和切线刀部,所述焊接部和切线刀部分别延伸形成焊接尖端和切线刀尖端, 制备所述的焊头主体部、焊头部、焊接部和切线刀部的机械设备均通过线切割机床加工完成。The parallel electrode horn with a tangential cutter includes a horn main body portion and a welding head extending from the horn main body portion, the welding head portion including a welding portion and a tangential cutter portion, the welding portion and the tangential cutter The portions extend to form a welding tip and a tangential cutter tip, respectively. The mechanical equipment for preparing the welding head main body portion, the welding head portion, the welding portion and the tangential cutting portion are all processed by a wire cutting machine.
  13. 据权利要求10或11所述的带切线刀的平行电极焊头的制备方法,其特征在于,A method of preparing a parallel electrode horn with a knives according to claim 10 or 11, wherein
    步骤4.1和4.1)中,在距焊头部远端8mm处以一定的斜度对焊头部进行切割,使之形成焊头部的左右立面,并在切割至焊头部远端的端面后约保留1mm,以一定的斜度沿焊头主体部切割形成焊头部的左右立面和平面的焊接尖端。In steps 4.1 and 4.1), the welding head is cut at a certain inclination from the distal end of the welding head to form the left and right façades of the welding head, and after cutting to the end surface of the distal end of the welding head Approximately 1 mm is retained, and the left and right façades of the weld head and the planar weld tips are cut along the body of the horn at a certain slope.
  14. 根据权利要求10或11所述的带切线刀的平行电极焊头的制备方法,其特征在于,切线刀部的金属材料采用钨金属材料或钨合金材料。The method of manufacturing a parallel electrode horn with a knives according to claim 10 or 11, wherein the metal material of the tangential blade portion is made of a tungsten metal material or a tungsten alloy material.
PCT/CN2014/073981 2013-12-03 2014-03-24 Parallel-electrode welding head with wire cutter and method for manufacturing same WO2015081643A1 (en)

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