WO2015080199A1 - Water-based coating composition - Google Patents

Water-based coating composition Download PDF

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Publication number
WO2015080199A1
WO2015080199A1 PCT/JP2014/081375 JP2014081375W WO2015080199A1 WO 2015080199 A1 WO2015080199 A1 WO 2015080199A1 JP 2014081375 W JP2014081375 W JP 2014081375W WO 2015080199 A1 WO2015080199 A1 WO 2015080199A1
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water
coating composition
paint
present
pigment
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PCT/JP2014/081375
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French (fr)
Japanese (ja)
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島本周
中村敏和
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株式会社ダイセル
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Publication of WO2015080199A1 publication Critical patent/WO2015080199A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D101/00Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
    • C09D101/08Cellulose derivatives
    • C09D101/10Esters of organic acids
    • C09D101/12Cellulose acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/29Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for multicolour effects
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062Copolymers with monomers not covered by C09D133/06
    • C09D133/066Copolymers with monomers not covered by C09D133/06 containing -OH groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives
    • C09D5/028Pigments; Filters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/22Luminous paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0812Aluminium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/02Use of particular materials as binders, particle coatings or suspension media therefor

Definitions

  • the present invention relates to an aqueous coating composition capable of imparting a metallic luster close to the metallic luster possessed by metal plating, metal foil, and the like.
  • a paint composition comprising a glittering pigment obtained by pulverizing a deposited metal film into a metal piece Known (for example, Patent Document 1).
  • the content of the glitter pigment is set to 15% or more in terms of PWC (ratio in the solid content in the paint), and a large amount of solvent is used so that the glitter pigment is applied to the surface of the object to be coated. It is oriented in a planar shape on the top. In this way, the glossy pigment having a very thin thickness is orientated in a planar shape along the surface of the base material, so that metallic gloss can be imparted to the object to be coated.
  • Patent Document 2 in such a conventional coating composition, an organic solvent is used as a solvent, and after coating the coating material on the object to be coated, the organic solvent in the coating film volatilizes.
  • the film thickness of the coating film on the object to be coated decreases rapidly, and the inclination of the glitter pigment contained in the coating film with respect to the base material becomes gentle.
  • the glitter pigment is oriented in a planar shape.
  • such a coating composition contains a large amount of an organic solvent because it requires a drastic reduction in the thickness of the coating film in order to orient the glitter pigment in a planar shape.
  • Examples of the aqueous metallic paint containing the aqueous cellulose derivative include a paint composition disclosed in Patent Document 2 and a paint composition disclosed in Patent Document 3.
  • Patent Document 2 discloses that an aqueous cellulose derivative is used in a proportion of 1 to 30% by weight based on the resin solid content of the aqueous resin. Further, paragraph [0033] of Patent Document 3 discloses that the acrylic resin solid content and the cellulose acetate butyrate resin solid content are used in a weight ratio of 100: 45 to 55.
  • An object of the present invention is to provide an aqueous coating composition capable of imparting a good metallic gloss. Another object of the present invention is to increase the solids concentration in the paint in order to shorten the drying time. Still another object of the present invention is to reduce the usage rate of the luster pigment in order to save resources and reduce costs.
  • the present invention provides an aqueous coating composition characterized by comprising a bright pigment obtained by cutting a vapor-deposited metal film into a metal piece and cellulose acetate having a substitution degree of 0.5 to 1.2. .
  • the substitution degree of the cellulose acetate is preferably 0.6 to 1.0.
  • a binder resin other than the cellulose acetate may be further included.
  • the other binder resin is preferably at least one selected from the group consisting of acrylic resin, melamine resin, urethane resin, and polyester resin.
  • the glitter pigment is preferably an aluminum pigment.
  • the aluminum pigment is preferably an aluminum pigment coated with an organic film or an inorganic film.
  • the drying time can be shortened by increasing the solid content concentration in the paint.
  • the usage rate of the luster pigment can be reduced.
  • the water-based coating composition of the present invention comprises a glittering pigment that has been obtained by fragmenting (e.g., crushing) a vapor-deposited metal film into a metal piece, and cellulose acetate having a substitution degree of 0.5 to 1.2. It is a feature.
  • Favorable metallic gloss can be imparted to the coating film by using the aqueous coating composition of the present invention. Moreover, drying time can be shortened by using the water-based coating composition of this invention. Furthermore, the use rate of a luster pigment can be reduced by using the water-based coating composition of this invention.
  • cellulose acetate having a substitution degree (acetyl group total substitution degree) of 0.5 to 1.2 is used as the binder resin.
  • the glitter pigment in the coating film can be oriented in a planar state in a good state, and a good metallic gloss can be obtained.
  • the solid content concentration in the coating can be increased, and the drying time can be shortened.
  • the dispersion of the glitter pigment can be improved, and the usage rate of the glitter pigment can be reduced.
  • the cellulose acetate in the present invention has a substitution degree of 0.5 to 1.2 as described above. If the degree of substitution is too high or too low, the water-solubilizing ability is low and the water-based paint cannot be obtained. In addition, if the degree of substitution is too high, the interfacial energy with the metal pieces increases, the dispersibility and orientation ability of the metal pieces decrease, the metallic gloss is impaired, and the solid content concentration in the paint cannot be increased. The PWC of the glitter pigment cannot be reduced.
  • a more preferable range of substitution degree of cellulose acetate is 0.6 to 1.0.
  • cellulose acetate as described above are obtained by, for example, using cellulose acetate having a substitution degree of about 2.5 as a raw material, dissolving it in hydrous acetic acid, and deacetylating it with a sulfuric acid catalyst to adjust the substitution degree.
  • water-soluble cellulose acetate having a substitution degree of 0.5 to 1.2 hereinafter sometimes abbreviated as “WSCA”.
  • the weight average degree of polymerization (DPw) of WSCA measured by GPC-MALLS is, for example, 50 to 400, preferably 50 to 250, and the degree of dispersion (DPw / DPn) is, for example, 1.2 to 6, and the degree of substitution is between molecules. Fluctuation is the half-value width of the intermolecular substitution degree distribution curve that is inevitably generated from the theory of reaction probability derived from the average degree of substitution and the weight average molecular weight by the binomial theorem.
  • the index is 1.2 to 2.7 as an index, which is an index divided by the theoretical value (hereinafter, may be referred to as “composition distribution index” or “CDI”).
  • the composition distribution index is preferably small, for example, 1.2 to 2.0.
  • cellulose derivatives can be used in combination.
  • Other cellulose derivatives are not particularly limited, and carboxymethyl cellulose acetate butyrate can be mentioned as a preferable one.
  • the glitter pigment used in the present invention is a glitter pigment obtained by cutting a vapor-deposited metal film into pieces by, for example, crushing.
  • a luster pigment can be generally obtained by vapor-depositing a metal film on a base film, peeling off the base film, and then pulverizing the deposited metal film into a metal piece.
  • the average thickness of the glitter pigment is preferably in the range of 0.01 to 0.1 ⁇ m.
  • the average particle size (median value) is preferably in the range of 5 to 100 ⁇ m.
  • the average particle diameter can be measured by a laser diffraction method.
  • the material of the deposited metal film is not particularly limited, and examples thereof include metal films such as aluminum, gold, silver, copper, brass, titanium, chromium, nickel, nickel chromium, and stainless steel. Among these, aluminum is particularly preferable. Accordingly, the glitter pigment of the present invention is preferably an aluminum pigment.
  • the aluminum pigment used in the present invention is preferably one in which such generation of hydrogen is suppressed.
  • examples thereof include an aluminum pigment coated with an organic film or an inorganic film.
  • Organic coatings include dimers and other monomers or polymers (oligomers) fatty acids, organic phosphates, phosphate compounds, organic phosphonic acid compounds (esters), organosilane compounds such as aminosilane compounds and silane coupling agents
  • inorganic coatings include borate, phosphate, phosphite, silicate, molybdate, vanadate, chromium oxide, zirconium oxide, and aluminum oxide.
  • the aluminum pigment used in the present invention preferably has a hydrogen gas generation amount described below of 3 ml or less per gram of aluminum pigment.
  • the amount of hydrogen gas generated is the amount of hydrogen gas generated when a paint of 2.5% by mass containing an aluminum pigment is prepared and 10 days have passed after preparation of the paint. Since the amount of hydrogen gas generated is easily affected by the aqueous solvent in the paint, it was measured here with a nonvolatile content of 2.5% by mass.
  • the content of the glitter pigment is in the range of 10 to 60% by mass in terms of PWC (ratio in the solid content in the coating composition). It is preferable.
  • PWC ratio in the solid content in the coating composition.
  • a more preferable range of PWC is in the range of 15 to 40% by mass.
  • WSCA is used as a binder resin.
  • another binder resin may be further contained, and the other binder resin may be a main component.
  • other binder resins include at least one selected from the group consisting of acrylic resins, melamine resins, urethane resins, and polyester resins. These resins are generally used as water-soluble resins or water-based emulsion resins.
  • Preferable examples include acrylic resin, melamine resin and polyester resin, but those having high affinity with the surface of the aluminum pigment, for example, functional groups such as amino group, carboxyl group, phosphoric acid group or silicic acid group It is preferable to use one having This is because cohesive failure in the base coating layer can be suppressed.
  • WSCA functions to improve “wetting” or “affinity” of metal pieces such as aluminum pigments to paint solvent or binder resin.
  • Patent Document 2 describes the importance of orientation of scaly aluminum pieces in the process from coating application to drying in obtaining a metallic glossy coating film. It is not fully considered whether it is dominated by. The inventors of the present invention have found that such orientation behavior is related to the “wetting” of the aluminum pieces and the affinity with the “binder resin”, and have completed the present invention.
  • solvent-based paints using a conventional organic solvent as a main solvent for example, the free energy at the interface between cellulose acetate butyrate and aluminum is low, and adding cellulose acetate butyrate to the binder resin can wet the aluminum pieces in the paint.
  • WSCA is present in an amount of 10 to 80% by mass in the solid content of the coating composition, and it is not necessarily the main component when using a plurality of binder resins.
  • the ratio of WSCA is larger than this range, there is no room for a bright pigment or other binder resin, and the purpose of the paint may not be achieved.
  • the WSCA ratio is less than this range, the “wetting” and “affinity” of the glitter pigment deteriorates, and it becomes impossible to orient in a plane state in a good state, and the metallic gloss is lowered. It becomes easy.
  • the aqueous coating composition of the present invention can be prepared by mixing a luster pigment, WSCA, and, if necessary, another binder resin in an aqueous solvent.
  • aqueous solvent water or a mixed solvent of water and a water-soluble solvent can be used.
  • the ratio of water to the water-soluble solvent is, for example, 1/99 to 99/1, preferably 20/80 to 95/5. More preferably, it is 40/60 to 90/10.
  • the water-soluble solvent used in the aqueous coating composition of the present invention is not particularly limited, but a solvent having high water solubility is desirable.
  • water-soluble solvents include alcohols (eg, aliphatic monohydric alcohols having 1 to 4 carbon atoms, aliphatic polyhydric alcohols having 2 to 6 carbon atoms, etc.), polyalkylene glycols (eg, polyethylene glycol, polypropylene).
  • alkylene glycol monoalkyl ether eg, C 2-3 alkylene glycol mono C 1-4 alkyl ether, etc.
  • alkylene glycol dialkyl ether eg, C 2-3 alkylene glycol di C 1-4 alkyl ether, etc.
  • Alkylene glycol monoalkyl ether monoacetate eg, C 2-3 alkylene glycol mono C 1-4 alkyl ether monoacetate
  • polyalkylene glycol monoalkyl ether eg, poly C 2-3 alkylene glycol mono C 1-4
  • Alkylate Etc. polyalkylene glycol dialkyl ethers
  • poly C 2-3 alkylene glycol di C 1-4 alkyl ether polyalkylene glycol monoalkyl ether monoacetate
  • poly C 2-3 alkylene glycol mono C 1- 4 alkyl ether monoacetate etc. e.g., poly C 2-3 alkylene glycol mono C 1- 4 alkyl ether monoacetate etc.
  • the aqueous coating composition of the present invention may be prepared in a state where the concentration of components other than the aqueous solvent is high, and when applying the coating material, an aqueous solvent may be added and diluted to a predetermined concentration.
  • the aqueous coating composition of the present invention is preferably in a state where it can be applied diluted to a paintable viscosity, that is, the coating material non-volatile content at the time of application is 10% by mass or less.
  • waxes such as polyethylene wax and polypropylene wax, drying agents, dispersants, thickeners, ultraviolet absorbers, and light stabilizers may be used as additives. Further, an antioxidant, a curing catalyst and the like can be blended.
  • the concentration of the binder resin (WSCA and other binder resins) in the aqueous coating composition of the present invention is preferably in the range of 30 to 80% by mass, more preferably in terms of the solid content in the coating composition. A range of 60 to 75% by mass is preferable.
  • the coating film obtained with the water-based coating composition of the present invention can be used, for example, as a layer of a laminated coating film.
  • a base coating layer formed on a substrate, a base coating layer formed on the base coating layer by applying the aqueous coating composition of the present invention, and a base coating layer It can be used as a layer of a laminated coating film including a clear coating film layer.
  • the metal-tone laminated coating film obtained with the aqueous coating composition of the present invention has a structure in which a base coating film layer, a base coating film layer, and a clear coating film layer are laminated as described above, for example.
  • the base coating film layer is formed from the aqueous coating composition of the present invention, and the glitter pigment is in a state of being oriented in a planar shape. For this reason, favorable metallic luster is shown.
  • the base material to which the aqueous coating composition of the present invention is applied is not particularly limited, and a base material that requires metallic gloss can be used as the base material.
  • the water-based coating composition of the present invention can be applied to various parts such as automobile parts such as automobile wheels and handles, automobile bodies, electrical appliances, and cellular phones to form a metal-tone laminated coating film.
  • the base coating layer on which the aqueous coating composition of the present invention is applied is preferably a colored coating, and the color is preferably black.
  • the thickness of the undercoat film layer is not particularly limited, but is generally in the range of 10 to 30 ⁇ m.
  • the thickness of the clear coating layer in the present invention is not particularly limited, but in general, the thickness is preferably in the range of 15 to 40 ⁇ m.
  • the thickness of the base coating layer formed by applying the aqueous coating composition of the present invention is preferably as thin as possible, generally 5 ⁇ m or less, preferably 2 ⁇ m or less, more preferably 1 ⁇ m or less. Although not particularly limited, it is generally 0.1 ⁇ m or more.
  • the base paint (paint used for forming the base coat layer) and the clear paint (paint used for forming the clear coat layer) to be combined with the aqueous paint composition of the present invention may be a solvent-based paint or a water-based paint. It may be. Moreover, a powder coating material may be sufficient.
  • the clear paint may be a so-called colored clear paint.
  • the base coating can be applied and baked and cured, and then the aqueous coating composition can be applied.
  • the base coating By baking and curing the base coating, it is possible to prevent the glitter pigment in the aqueous coating composition from sinking into the base coating layer when the aqueous coating composition is applied thereon.
  • the aqueous coating composition of the present invention is applied, preliminarily dried, then the clear coating is applied, and then the base coating layer and the clear coating are applied.
  • the layers may be baked and cured simultaneously.
  • the coating process can be simplified by performing the coating and baking hardening process by a so-called two-coat one-bake method.
  • it is not always necessary to use the 2-coat 1-bake method and after applying the aqueous base paint, it may be pre-dried and baked and cured, and then the clear paint may be applied.
  • a base coating is applied and pre-dried, and then the aqueous coating composition is applied and pre-dried, and then the clear coating is applied thereon.
  • a paint may be applied, and then the base coating layer, the base coating layer, and the clear coating layer may be baked and cured simultaneously. That is, you may perform a painting and baking hardening process by what is called a 3 coat 1 bake system.
  • a manufacturing process can be simplified by forming a coating film by a 3 coat 1 baking system.
  • the conditions for preliminary drying of the paint are not particularly limited, but it is generally preferable to dry at a temperature in the range of 60 to 90 ° C. for 1 to 10 minutes. This drying time also depends on the solid content in the coating, and generally a short predrying time can be obtained by increasing the solid content.
  • the solid content of the aqueous coating composition of the present invention is preferably 5 to 10% by mass.
  • the conditions for the baking and curing treatment are appropriately selected according to the binder resin used for each paint, but are generally baked and cured by heating at a temperature of 120 to 160 ° C. for 10 to 40 minutes.
  • glitter pigment an aluminum powder paste containing aluminum powder obtained by pulverizing aluminum vapor-deposited powder was used. Specifically, the trade name “HYDROSHINE WS 3001” (manufactured by Big Chemie) was used.
  • the precipitate was recovered as a wet cake having a solid content of 15% by weight, and washed by adding 8 parts by weight of methanol and draining to a solid content of 15% by weight. This was repeated three times. The washed precipitate was further neutralized by washing twice with 8 parts by weight of methanol containing 0.004% by weight of potassium acetate, and dried to obtain water-soluble cellulose acetate (WSCA).
  • WSCA water-soluble cellulose acetate
  • substitution degree or DS The total acetyl group substitution degree (hereinafter simply referred to as substitution degree or DS), weight average polymerization degree (DPw), degree of dispersion (DPw / DPn), and composition distribution index (CDI) of WSCA obtained in each synthesis example. It measured by the following method. The production conditions and the measurement results (analytical values) of the physical properties of the obtained WSCA are shown in Table 1. The “sample number” in Table 1 means the sample number of the obtained WSCA. Mw / Mn indicates the degree of dispersion.
  • the weight average polymerization degree and dispersion degree of WSCA were determined by conducting GPC-light scattering measurement under the following conditions after being led to propionylated low-substituted cellulose acetate.
  • CDI composition distribution index
  • CDI Z / Z 0
  • Z 0 is the composition distribution generated when acetylation and partial deacetylation in the preparation of all partially substituted cellulose acetates occur with equal probability for all hydroxyl groups (or acetyl groups) of all molecules.
  • DPw weight average polymerization degree
  • p (acetyl DS of unknown sample) / 3 q: 1-p
  • Carboxymethylcellulose acetate butyrate (CMCAB)
  • Carboxymethylcellulose acetate butyrate (trade name “CMCAB-641-0.2”, acid value 40 mg KOH / g, manufactured by Eastman Chemical Company) was used.
  • the obtained product was a phosphoric acid group-containing acrylic resin having an acid value of 106 mgKOH / g, an acid value of 86 mgKOH / g from a phosphoric acid group, a hydroxyl value of 150, and a number average molecular weight of 5000, and the nonvolatile content was 49% by mass.
  • a predetermined cellulose derivative is dispersed in 4.5 times (mass) of a predetermined solvent, and an aluminum powder paste (trade name WS-3001: nonvolatile content 10 mass%, solvent: propyl alcohol), melamine resin (in order to obtain a predetermined configuration)
  • the product name “Cymel 325” manufactured by Nippon Cytec Industries, non-volatile content 80% by mass) or the above acrylic resin was added and stirred, and then 2.4 times the amount of dimethylmethanolamine diluted with 10% by mass water (vs. cellulose) Derivative, mass) was added with stirring, and then 20 times the amount of water (vs. cellulose derivative, mass) was gradually added.
  • the above dispersion was diluted with a mixed diluent (a diluent obtained by mixing brine and propylene glycol monomethyl ether at a ratio of 4: 1) so as to have a predetermined nonvolatile content, to obtain an aqueous coating composition.
  • a mixed diluent a diluent obtained by mixing brine and propylene glycol monomethyl ether at a ratio of 4: 1
  • the paint composition of these water-based paint compositions is shown in Table 2.
  • Cationic electrodeposition paint (trade name “Power Top U-50”, cation type electrodeposition paint manufactured by Nippon Paint Co., Ltd.) is applied to a 0.8 mm thick, 10 cm ⁇ 30 cm thick steel plate treated with zinc phosphate. After electrodeposition coating to 20 ⁇ m, baking was performed at 170 ° C. for 30 minutes. On the substrate electrodeposited as described above, a water-based paint (trade name “AR-2000 Black”, manufactured by Nippon Paint Co., Ltd.) is applied as a base paint so that the dry film thickness is 20 ⁇ m. After pre-drying at 80 ° C. for 5 minutes, baking and curing treatment was performed at 140 ° C. for 20 minutes.
  • the aqueous coating composition is spray-coated so that the dry film thickness is 0.5 ⁇ m, preliminarily dried at 80 ° C. for a predetermined time, and then the clear paint is spray-coated so that the dry film thickness is 30 ⁇ m. Set for 10 minutes. Then, the baking process was performed at 140 degreeC for 20 minute (s), and the laminated coating film was formed.
  • an acrylic melamine paint (trade name “Super Lac O-200 Clear”, manufactured by Nippon Paint) was used.
  • the obtained coating film was evaluated for appearance (dark metal gloss), gloss (angle 45 °) and initial adhesion by the following methods.
  • Example 3 As is apparent from the results shown in Table 3, in Examples 1 to 11, particularly Examples 1 to 3 and 5 to 11 according to the present invention, good metallic gloss was obtained and excellent initial adhesion was also achieved. ing. In Example 2, good results were obtained while suppressing the usage rate of the aluminum pigment. In Example 3, good results were obtained while shortening the drying time.
  • the water-based coating composition of the present invention it is possible to impart a good metallic gloss to various articles.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
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  • Inorganic Chemistry (AREA)
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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

 In the present invention, a composition including cellulose acetate and a photoluminescent pigment in which a vapor-deposited metal film is processed such as by pulverization to form metal pieces is used as a water-based coating material. The present invention is characterized in that the degree of substitution of cellulose acetate is 0.5 to 1.2. The same good metallic luster produced by a conventional coating material using an organic solvent is obtained using the water-based coating material. Drying time is also reduced by the present invention, and the concentration of solid components in the coating material is therefore increased. The usage rate of the photoluminescent pigment is also reduced.

Description

水性塗料組成物Water-based paint composition
 本発明は、金属メッキや金属箔等が有する金属光沢に近い金属調光沢を付与することができる水性塗料組成物に関するものである。本願は、2013年11月29日に日本に出願した特願2013-248076の優先権を主張し、その内容をここに援用する。 The present invention relates to an aqueous coating composition capable of imparting a metallic luster close to the metallic luster possessed by metal plating, metal foil, and the like. This application claims the priority of Japanese Patent Application No. 2013-248076 for which it applied to Japan on November 29, 2013, and uses the content here.
 金属メッキや金属箔等が有する金属光沢に近い金属調光沢を、塗膜の形成によって付与することができる塗料として、蒸着金属膜を粉砕して金属片とした光輝性顔料を含む塗料組成物が知られている(例えば、特許文献1など)。このような塗料組成物においては、光輝性顔料の含有量をPWC(塗料中の固形分における割合)で15%以上とし、かつ多量の溶剤を用いることにより、光輝性顔料を被塗物の表面上に面状に配向させている。このように非常に厚みの薄い光輝性顔料を、基材の表面に沿って面状に配向させることにより、金属調光沢を被塗物に付与することができる。 As a paint capable of imparting a metallic luster close to the metallic luster possessed by metal plating, metal foil, etc. by forming a coating film, a paint composition comprising a glittering pigment obtained by pulverizing a deposited metal film into a metal piece Known (for example, Patent Document 1). In such a coating composition, the content of the glitter pigment is set to 15% or more in terms of PWC (ratio in the solid content in the paint), and a large amount of solvent is used so that the glitter pigment is applied to the surface of the object to be coated. It is oriented in a planar shape on the top. In this way, the glossy pigment having a very thin thickness is orientated in a planar shape along the surface of the base material, so that metallic gloss can be imparted to the object to be coated.
 特許文献2によれば、このような従来の塗料組成物においては、溶剤として有機溶剤を用いており、被塗物上に塗料を塗布した後、塗膜中の有機溶剤が揮発することにより、被塗物上の塗膜の膜厚が急激に減少し、これに伴って塗膜中に含まれる光輝性顔料の基材に対する傾きが緩やかになり、その結果として光輝性顔料が面状に配向する。すなわち、このような塗料組成物は、光輝性顔料を面状に配向させるために塗膜の急激な膜厚の減少を必要とするものであるので、多量の有機溶剤を含有させている。 According to Patent Document 2, in such a conventional coating composition, an organic solvent is used as a solvent, and after coating the coating material on the object to be coated, the organic solvent in the coating film volatilizes. The film thickness of the coating film on the object to be coated decreases rapidly, and the inclination of the glitter pigment contained in the coating film with respect to the base material becomes gentle. As a result, the glitter pigment is oriented in a planar shape. To do. That is, such a coating composition contains a large amount of an organic solvent because it requires a drastic reduction in the thickness of the coating film in order to orient the glitter pigment in a planar shape.
 しかしながら、近年、作業環境の改善、環境保護の観点から、有機溶剤を使用しない、あるいは有機溶剤の使用量を極力低減した水性塗料が望まれている。このような塗料の水性化は、金属粉や金属箔をボールミル等で粉砕して得られるアルミニウムフレーク等を用いたメタリック塗料についても種々検討されている。 However, in recent years, from the viewpoint of improving the working environment and protecting the environment, there is a demand for water-based paints that do not use organic solvents or reduce the amount of organic solvents used as much as possible. Such water-based coatings are variously studied for metallic coatings using aluminum flakes obtained by pulverizing metal powder or metal foil with a ball mill or the like.
 水性セルロース誘導体を含有した水性メタリック塗料としては、特許文献2に開示された塗料組成物や、特許文献3に開示された塗料組成物がある。 Examples of the aqueous metallic paint containing the aqueous cellulose derivative include a paint composition disclosed in Patent Document 2 and a paint composition disclosed in Patent Document 3.
 特許文献2の段落〔0042〕には、水性樹脂の樹脂固形分に対して、水性セルロース誘導体を1~30重量% の割合で用いることが開示されている。また、特許文献3の段落〔0033〕には、アクリル樹脂固形分と、セルロースアセテートブチレート樹脂固形分とが、重量比で100:45~55となるように用いることが開示されている。 Paragraph [0042] of Patent Document 2 discloses that an aqueous cellulose derivative is used in a proportion of 1 to 30% by weight based on the resin solid content of the aqueous resin. Further, paragraph [0033] of Patent Document 3 discloses that the acrylic resin solid content and the cellulose acetate butyrate resin solid content are used in a weight ratio of 100: 45 to 55.
 しかしながら、特許文献2及び特許文献3などに開示された塗料組成物を含め、従来の水性メタリック塗料組成物において提案されている配合を、上記の金属調光沢を示す塗料組成物に応用しても、良好な金属調光沢を得ることができなかった。 However, even if the formulation proposed in the conventional water-based metallic paint composition including the paint compositions disclosed in Patent Document 2 and Patent Document 3 is applied to the paint composition exhibiting the above metallic gloss. A good metallic luster could not be obtained.
特開平11-80620号公報Japanese Patent Laid-Open No. 11-80620 特開2009-155537号公報JP 2009-155537 A 特開平7-331118号公報JP 7-331118 A 特開2006-297268号公報JP 2006-297268 A
 本発明の目的は、良好な金属調光沢を付与することができる水性塗料組成物を提供することにある。本発明の他の目的は、乾燥時間を短縮するために、塗料中の固形分濃度を増加させることである。本発明のさらに他の目的は、省資源、コスト低減のために、光輝性顔料の使用率を低減させることである。 An object of the present invention is to provide an aqueous coating composition capable of imparting a good metallic gloss. Another object of the present invention is to increase the solids concentration in the paint in order to shorten the drying time. Still another object of the present invention is to reduce the usage rate of the luster pigment in order to save resources and reduce costs.
 本発明者らは、上記課題を解決するため鋭意検討した結果、蒸着金属膜を細片化して金属片とした光輝性顔料と、置換度が特定の範囲にある酢酸セルロースを含む水性塗料組成物により上記の課題が解決できることを見いだし、本発明を完成した。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that a water-based coating composition containing a glittering pigment obtained by cutting a vapor-deposited metal film into a metal piece and cellulose acetate having a substitution degree in a specific range. Thus, the present invention has been completed.
 すなわち、本発明は、蒸着金属膜を細片化して金属片とした光輝性顔料と、置換度が0.5~1.2の酢酸セルロースを含むことを特徴とする水性塗料組成物を提供する。 That is, the present invention provides an aqueous coating composition characterized by comprising a bright pigment obtained by cutting a vapor-deposited metal film into a metal piece and cellulose acetate having a substitution degree of 0.5 to 1.2. .
 前記酢酸セルロースの置換度は、0.6~1.0であることが好ましい。 The substitution degree of the cellulose acetate is preferably 0.6 to 1.0.
 前記酢酸セルロース以外の他のバインダー樹脂が、さらに含まれていてもよい。 A binder resin other than the cellulose acetate may be further included.
 前記他のバインダー樹脂は、アクリル樹脂、メラミン樹脂、ウレタン樹脂、及びポリエステル樹脂からなる群より選ばれる少なくとも1種であることが好ましい。 The other binder resin is preferably at least one selected from the group consisting of acrylic resin, melamine resin, urethane resin, and polyester resin.
 前記光輝性顔料は、アルミニウム顔料であることが好ましい。 The glitter pigment is preferably an aluminum pigment.
 前記アルミニウム顔料は、有機物被膜または無機物被膜でコーティングされたアルミニウム顔料であることが好ましい。 The aluminum pigment is preferably an aluminum pigment coated with an organic film or an inorganic film.
 本発明によれば、水性塗料組成物を用いて、種々の物品に対し、良好な金属調光沢を付与することができる。また、塗料中の固形分濃度を増加させることで、乾燥時間を短縮することができる。さらに、光輝性顔料の使用率を低減させることができる。 According to the present invention, it is possible to impart good metallic luster to various articles using an aqueous coating composition. Also, the drying time can be shortened by increasing the solid content concentration in the paint. Furthermore, the usage rate of the luster pigment can be reduced.
 本発明の水性塗料組成物は、蒸着金属膜を細片化して(粉砕するなどして)金属片とした光輝性顔料と、置換度が0.5~1.2の酢酸セルロースを含むことを特徴としている。 The water-based coating composition of the present invention comprises a glittering pigment that has been obtained by fragmenting (e.g., crushing) a vapor-deposited metal film into a metal piece, and cellulose acetate having a substitution degree of 0.5 to 1.2. It is a feature.
 本発明の水性塗料組成物を用いることにより、良好な金属調光沢を塗膜に付与することができる。また、本発明の水性塗料組成物を用いることにより、乾燥時間を短縮することができる。さらに、本発明の水性塗料組成物を用いることにより、光輝性顔料の使用率を低減させることができる。 Favorable metallic gloss can be imparted to the coating film by using the aqueous coating composition of the present invention. Moreover, drying time can be shortened by using the water-based coating composition of this invention. Furthermore, the use rate of a luster pigment can be reduced by using the water-based coating composition of this invention.
 本発明においては、バインダー樹脂として、置換度(アセチル基総置換度)が0.5~1.2の酢酸セルロースを用いている。このような酢酸セルロースをバインダー樹脂として用いることにより、塗膜中における光輝性顔料を良好な状態で面状に配向することができ、良好な金属調光沢を得ることができる。また、このような酢酸セルロースをバインダー樹脂として用いることにより、塗料中の固形分濃度を高めることができ、乾燥時間を短縮することができる。さらに、このような酢酸セルロースをバインダー樹脂として用いることにより、光輝性顔料の分散を改善することができ、光輝性顔料の使用率を低減させることができる。 In the present invention, cellulose acetate having a substitution degree (acetyl group total substitution degree) of 0.5 to 1.2 is used as the binder resin. By using such cellulose acetate as a binder resin, the glitter pigment in the coating film can be oriented in a planar state in a good state, and a good metallic gloss can be obtained. Moreover, by using such cellulose acetate as a binder resin, the solid content concentration in the coating can be increased, and the drying time can be shortened. Furthermore, by using such cellulose acetate as a binder resin, the dispersion of the glitter pigment can be improved, and the usage rate of the glitter pigment can be reduced.
 本発明における酢酸セルロースは、上述のように、0.5~1.2の置換度を有している。置換度が高すぎたり、低すぎたりすると、水溶化能が低く、水性塗料にならない。また、置換度が高すぎると、金属片との界面エネルギーが上昇し、金属片の分散能と配向能が低下し、金属調光沢が損なわれたり、塗料中の固形分濃度を高められなかったり、光輝性顔料のPWCを低減できなかったりする。酢酸セルロースのさらに好ましい置換度の範囲は、0.6~1.0である。 The cellulose acetate in the present invention has a substitution degree of 0.5 to 1.2 as described above. If the degree of substitution is too high or too low, the water-solubilizing ability is low and the water-based paint cannot be obtained. In addition, if the degree of substitution is too high, the interfacial energy with the metal pieces increases, the dispersibility and orientation ability of the metal pieces decrease, the metallic gloss is impaired, and the solid content concentration in the paint cannot be increased. The PWC of the glitter pigment cannot be reduced. A more preferable range of substitution degree of cellulose acetate is 0.6 to 1.0.
 上記のような酢酸セルロースの具体例としては、例えば、置換度2.5程度の酢酸セルロースを原料として、これを含水酢酸に溶解し、硫酸触媒で脱アセチル化し置換度を調整することで得られる置換度0.5~1.2の水溶性酢酸セルロース(以下、「WSCA」と略称する場合がある)が挙げられる。 Specific examples of the cellulose acetate as described above are obtained by, for example, using cellulose acetate having a substitution degree of about 2.5 as a raw material, dissolving it in hydrous acetic acid, and deacetylating it with a sulfuric acid catalyst to adjust the substitution degree. And water-soluble cellulose acetate having a substitution degree of 0.5 to 1.2 (hereinafter sometimes abbreviated as “WSCA”).
 GPC-MALLSで測定されるWSCAの重量平均重合度(DPw)は例えば50~400、好ましくは50~250、分散度(DPw/DPn)は例えば1.2~6、置換度の分子間でのゆらぎは、分子間置換度分布曲線の半価幅の実測値を、平均置換度と重量平均分子量から二項定理で導かれる反応確率論上必然的に生じる分子間置換度分布曲線の半価幅の理論値で割った指数(以下、「組成分布指数」、または、「CDI」と称する場合がある)を指標として、例えば1.2~2.7である。水溶化能とも関係し、組成分布指数は小さい方が好ましく、例えば1.2~2.0である。 The weight average degree of polymerization (DPw) of WSCA measured by GPC-MALLS is, for example, 50 to 400, preferably 50 to 250, and the degree of dispersion (DPw / DPn) is, for example, 1.2 to 6, and the degree of substitution is between molecules. Fluctuation is the half-value width of the intermolecular substitution degree distribution curve that is inevitably generated from the theory of reaction probability derived from the average degree of substitution and the weight average molecular weight by the binomial theorem. For example, the index is 1.2 to 2.7 as an index, which is an index divided by the theoretical value (hereinafter, may be referred to as “composition distribution index” or “CDI”). In relation to the water solubilization ability, the composition distribution index is preferably small, for example, 1.2 to 2.0.
 上記WSCA以外に、その他のセルロース誘導体を併用することもできる。その他のセルロース誘導体としては、特に限定されるものではなく、カルボキシメチルセルロースアセテートブチレートを好ましいものとして挙げることができる。 Other than the WSCA, other cellulose derivatives can be used in combination. Other cellulose derivatives are not particularly limited, and carboxymethyl cellulose acetate butyrate can be mentioned as a preferable one.
 本発明で用いられる光輝性顔料は、蒸着金属膜を例えば粉砕等により細片化して金属片とした光輝性顔料である。このような光輝性顔料は、一般に基材フィルム上に金属膜を蒸着させ、基材フィルムを剥離した後、蒸着金属膜を粉砕して金属片とすることにより得ることができる。光輝性顔料の平均厚みとしては、0.01~0.1μmの範囲であることが好ましい。また、平均粒径(メジアン値)は、5~100μmの範囲であることが好ましい。なお、上記平均粒径はレーザー回折法により測定することができる。 The glitter pigment used in the present invention is a glitter pigment obtained by cutting a vapor-deposited metal film into pieces by, for example, crushing. Such a luster pigment can be generally obtained by vapor-depositing a metal film on a base film, peeling off the base film, and then pulverizing the deposited metal film into a metal piece. The average thickness of the glitter pigment is preferably in the range of 0.01 to 0.1 μm. The average particle size (median value) is preferably in the range of 5 to 100 μm. The average particle diameter can be measured by a laser diffraction method.
 蒸着金属膜の材質としては、特に限定されるものではないが、例えば、アルミニウム、金、銀、銅、真鍮、チタン、クロム、ニッケル、ニッケルクロム、ステンレス等の金属膜が挙げられる。これらの中でも、特にアルミニウムであることが好ましい。従って、本発明の光輝性顔料は、アルミニウム顔料であることが好ましい。 The material of the deposited metal film is not particularly limited, and examples thereof include metal films such as aluminum, gold, silver, copper, brass, titanium, chromium, nickel, nickel chromium, and stainless steel. Among these, aluminum is particularly preferable. Accordingly, the glitter pigment of the present invention is preferably an aluminum pigment.
 アルミニウム顔料を、水性塗料中に配合すると、金属アルミニウムと水分とが反応し、水素を発生することが知られている。従って、本発明において用いるアルミニウム顔料は、このような水素の発生が抑制されたものであることが好ましい。このようなものとして、有機物被膜または無機物被膜でコーティングされたアルミニウム顔料が挙げられる。 It is known that when an aluminum pigment is blended in an aqueous paint, metal aluminum reacts with moisture to generate hydrogen. Therefore, the aluminum pigment used in the present invention is preferably one in which such generation of hydrogen is suppressed. Examples thereof include an aluminum pigment coated with an organic film or an inorganic film.
 有機物被膜としては、ダイマー酸等のモノマー又はポリマー( オリゴマー) 形の脂肪酸、有機リン酸塩、りん酸エステル化合物、有機ホスホン酸化合物( エステル) 、アミノシラン化合物、シランカップリング剤等の有機ケイ酸化合物(エステル)等があげられ、無機物被膜としては、ホウ酸塩、リン酸塩、亜リン酸塩、ケイ酸塩、モリブデン酸塩、バナジン酸塩、酸化クロム、酸化ジルコニウム、酸化アルミニウム等が挙げられる。 Organic coatings include dimers and other monomers or polymers (oligomers) fatty acids, organic phosphates, phosphate compounds, organic phosphonic acid compounds (esters), organosilane compounds such as aminosilane compounds and silane coupling agents Examples of inorganic coatings include borate, phosphate, phosphite, silicate, molybdate, vanadate, chromium oxide, zirconium oxide, and aluminum oxide. .
 このような金属顔料の表面が安定化されたアルムニウム顔料を用いることにより、水性ベース塗料組成物内での水素ガスの発生を抑制することができるので好ましい。 It is preferable to use an aluminum pigment whose surface of such a metal pigment is stabilized, since generation of hydrogen gas in the aqueous base coating composition can be suppressed.
 また、本発明において用いるアルミニウム顔料は、以下に説明する水素ガス発生量が、アルミニウム顔料1gあたり3ml以下であることが好ましい。このようなアルミニウム顔料を用いることにより、水性ベース塗料組成物中における水素ガスの発生を抑制することができ、塗料を保管した場合の安全性を向上させることができる。 The aluminum pigment used in the present invention preferably has a hydrogen gas generation amount described below of 3 ml or less per gram of aluminum pigment. By using such an aluminum pigment, generation of hydrogen gas in the aqueous base coating composition can be suppressed, and safety when the coating is stored can be improved.
 上記水素ガス発生量は、アルミニウム顔料を含有する2.5質量%の塗料を調製し、該塗料調製後、50℃で10日間経過したときの水素ガス発生量である。水素ガス発生量は、塗料中の水系溶剤の影響を受けやすいので、ここでは、不揮発分2.5質量%で測定した。 The amount of hydrogen gas generated is the amount of hydrogen gas generated when a paint of 2.5% by mass containing an aluminum pigment is prepared and 10 days have passed after preparation of the paint. Since the amount of hydrogen gas generated is easily affected by the aqueous solvent in the paint, it was measured here with a nonvolatile content of 2.5% by mass.
 本発明の水性塗料組成物において、これを所謂ベース塗料として使用する上で、光輝性顔料の含有量は、PWC(塗料組成物中の固形分における割合)で10~60質量%の範囲であることが好ましい。塗料組成物中におけるPWCを高くすることにより、光輝性顔料の面状の配向を促進することができ、より良好な金属調光沢を付与することができる。しかしながら、PWCが高くなりすぎると、積層塗膜における密着性、すなわち下地塗膜層及びクリヤー塗膜層に対する密着性が低下する傾向にある。PWCのさらに好ましい範囲は、15~40質量%の範囲である。 In the aqueous coating composition of the present invention, when this is used as a so-called base coating, the content of the glitter pigment is in the range of 10 to 60% by mass in terms of PWC (ratio in the solid content in the coating composition). It is preferable. By increasing the PWC in the coating composition, the planar orientation of the glitter pigment can be promoted, and better metallic gloss can be imparted. However, if the PWC is too high, the adhesion in the laminated coating, that is, the adhesion to the underlying coating layer and the clear coating layer tends to be reduced. A more preferable range of PWC is in the range of 15 to 40% by mass.
 本発明の水性塗料組成物においては、WSCAをバインダー樹脂として用いる。しかしながら、必要に応じて、他のバインダー樹脂をさらに含有してもよく、他のバインダー樹脂が主成分であってもよい。このような他のバインダー樹脂としては、アクリル樹脂、メラミン樹脂、ウレタン樹脂、及びポリエステル樹脂からなる群より選ばれる少なくとも1種が挙げられる。これらの樹脂は、一般に水溶性樹脂または水系エマルジョン樹脂として用いられる。好ましくは、アクリル樹脂、メラミン樹脂およびポリエステル樹脂等を挙げることができるが、上記アルミニウム顔料表面との親和性の高いもの、例えば、アミノ基、カルボキシル基、リン酸基またはケイ酸基等の官能基を有するものを用いることが好ましい。ベース塗膜層内での凝集破壊を抑制することができるからである。 In the water-based coating composition of the present invention, WSCA is used as a binder resin. However, if necessary, another binder resin may be further contained, and the other binder resin may be a main component. Examples of such other binder resins include at least one selected from the group consisting of acrylic resins, melamine resins, urethane resins, and polyester resins. These resins are generally used as water-soluble resins or water-based emulsion resins. Preferable examples include acrylic resin, melamine resin and polyester resin, but those having high affinity with the surface of the aluminum pigment, for example, functional groups such as amino group, carboxyl group, phosphoric acid group or silicic acid group It is preferable to use one having This is because cohesive failure in the base coating layer can be suppressed.
 WSCAの機能は、アルミニウム顔料などの金属片の塗料溶媒またはバインダー樹脂への「濡れ」または「親和性」を改善するものである。例えば、特許文献2には、金属調光沢の塗膜を得る上で、塗料の塗布から乾燥に至る過程において、鱗片状のアルミニウム片が配向することの重要性が記載されているが、これが何に支配されるかについては十分に考察されていない。本発明の発明者らは、このような配向挙動がアルミニウム片の「濡れ」や「バインダー樹脂」との親和性に関連することをつきとめ、本発明を完成するに至った。従来の有機溶媒を主溶剤とする所謂溶剤系塗料においては、例えばセルロースアセテートブチレートとアルミニウムの界面自由エネルギーが低く、セルロースアセテートブチレートをバインダー樹脂に加えることで、塗料中のアルミニウム片の濡れが改善され、アルミニウム片が良く分散する。そして、そのような塗料の乾燥過程と塗膜完成においては、アルミニウム片とセルロースアセテートブチレートの特異的相互作用が生じ、セルロースアセテートブチレートの皮膜形成に追随してアルミニウム片も配向することとなる。このような特異的相互作用が無い場合には、アルミニウム片は塗料溶媒や他のバインダー樹脂と接するよりも、空気と接することがエネルギー的に安定であるため、塗膜形成過程において塗膜から部分的に露出することとなり、金属光沢が損なわれることとなる。したがって、脱溶剤の目的で水系塗料を開発する上では、水不溶性のセルロースアセテートブチレートに代わるアルミニウム片の「濡れ」改善剤が必要である。本発明の発明者らは、非特許文献(van Oss C. J., Chaudhury M. K., Good R. J., Chem.Rev., 88, 927-941 (1988).)で公開された理論も参考としながら水系塗料用の金属片の「濡れ」改善剤を探索した結果、WSCAが最も好適であることを見出した。 WSCA functions to improve “wetting” or “affinity” of metal pieces such as aluminum pigments to paint solvent or binder resin. For example, Patent Document 2 describes the importance of orientation of scaly aluminum pieces in the process from coating application to drying in obtaining a metallic glossy coating film. It is not fully considered whether it is dominated by. The inventors of the present invention have found that such orientation behavior is related to the “wetting” of the aluminum pieces and the affinity with the “binder resin”, and have completed the present invention. In so-called solvent-based paints using a conventional organic solvent as a main solvent, for example, the free energy at the interface between cellulose acetate butyrate and aluminum is low, and adding cellulose acetate butyrate to the binder resin can wet the aluminum pieces in the paint. Improved and good dispersion of aluminum pieces. In the drying process of the paint and the completion of the coating film, a specific interaction between the aluminum piece and cellulose acetate butyrate occurs, and the aluminum piece is also oriented following the formation of the cellulose acetate butyrate film. . In the absence of such specific interaction, the aluminum pieces are more energetically stable in contact with the air than in contact with the paint solvent or other binder resin, so that in the coating film forming process, the aluminum pieces Will be exposed and the metallic luster will be impaired. Therefore, in developing water-based paints for the purpose of solvent removal, an aluminum piece “wetting” improver is required to replace water-insoluble cellulose acetate butyrate. The inventors of the present invention were published in non-patent literature (van Oss C. J., Chaudhury M. K., Good R. J., Chem. Rev., 88, 927-941 (1988)). As a result of searching for a “wetting” improver for metal pieces for water-based paints with reference to the theory, it was found that WSCA was most suitable.
 このWSCAの機能を発現させる上では、塗料組成物の固形分中にWSCAが10~80質量%存在すれば良く、必ずしも複数バインダー樹脂を使う際の主成分である必要はない。WSCAの割合が、この範囲よりも多くなると、光輝性顔料や他のバインダー樹脂を入れる余地が無くなり塗料としての目的を達せられないことがある。また、WSCAの割合が、この範囲よりも少なくなると、光輝性顔料の「濡れ」や「親和性」が悪くなり、良好な状態で面状に配向することができなくなり、金属調光沢が低下しやすくなる。 In order to express the function of this WSCA, it is sufficient that WSCA is present in an amount of 10 to 80% by mass in the solid content of the coating composition, and it is not necessarily the main component when using a plurality of binder resins. When the ratio of WSCA is larger than this range, there is no room for a bright pigment or other binder resin, and the purpose of the paint may not be achieved. In addition, when the WSCA ratio is less than this range, the “wetting” and “affinity” of the glitter pigment deteriorates, and it becomes impossible to orient in a plane state in a good state, and the metallic gloss is lowered. It becomes easy.
 本発明の水性塗料組成物は、光輝性顔料、WSCA、必要に応じて他のバインダー樹脂を、水系溶媒中で混合することにより調製することができる。水系溶媒としては、水、あるいは、水と水溶性溶剤との混合溶媒を用いることができる。水と水溶性溶剤との混合溶媒を用いる場合、水と水溶性溶剤との比率(前者/後者;重量比)は、例えば、1/99~99/1、好ましくは20/80~95/5、さらに好ましくは40/60~90/10である。 The aqueous coating composition of the present invention can be prepared by mixing a luster pigment, WSCA, and, if necessary, another binder resin in an aqueous solvent. As the aqueous solvent, water or a mixed solvent of water and a water-soluble solvent can be used. When a mixed solvent of water and a water-soluble solvent is used, the ratio of water to the water-soluble solvent (the former / the latter; the weight ratio) is, for example, 1/99 to 99/1, preferably 20/80 to 95/5. More preferably, it is 40/60 to 90/10.
 本発明の水性塗料組成物に用いる前記水溶性溶剤としては、特に限定はされないが水に対する溶解度が高いものが望ましい。このような水溶性溶剤として、例えば、アルコール(例えば、炭素数1~4の脂肪族一価アルコール、炭素数2~6の脂肪族多価アルコール等)、ポリアルキレングリコール(例えば、ポリエチレングリコール、ポリプロピレングリコール等)、アルキレングリコールモノアルキルエーテル(例えば、C2-3アルキレングリコールモノC1-4アルキルエーテル等)、アルキレングリコールジアルキルエーテル(例えば、C2-3アルキレングリコールジC1-4アルキルエーテル等)、アルキレングリコールモノアルキルエーテルモノアセテート(例えば、C2-3アルキレングリコールモノC1-4アルキルエーテルモノアセテート等)、ポリアルキレングリコールモノアルキルエーテル(例えば、ポリC2-3アルキレングリコールモノC1-4アルキルエーテル等)、ポリアルキレングリコールジアルキルエーテル(例えば、ポリC2-3アルキレングリコールジC1-4アルキルエーテル等)、ポリアルキレングリコールモノアルキルエーテルモノアセテート(例えば、ポリC2-3アルキレングリコールモノC1-4アルキルエーテルモノアセテート等)などが挙げられる。より具体的には、例えば イソプロピルアルコール、メタノール、メチルグリコール、メチルセロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、メチルジグリコール、ヘキシルグリコール、メチルプロピレングリコール、メトキシプロパノール(プロピレングリコールモノメチルエーテル)、メチルプロピレンジグリコールなどを挙げることができる。 The water-soluble solvent used in the aqueous coating composition of the present invention is not particularly limited, but a solvent having high water solubility is desirable. Examples of such water-soluble solvents include alcohols (eg, aliphatic monohydric alcohols having 1 to 4 carbon atoms, aliphatic polyhydric alcohols having 2 to 6 carbon atoms, etc.), polyalkylene glycols (eg, polyethylene glycol, polypropylene). Glycol), alkylene glycol monoalkyl ether (eg, C 2-3 alkylene glycol mono C 1-4 alkyl ether, etc.), alkylene glycol dialkyl ether (eg, C 2-3 alkylene glycol di C 1-4 alkyl ether, etc.) Alkylene glycol monoalkyl ether monoacetate (eg, C 2-3 alkylene glycol mono C 1-4 alkyl ether monoacetate), polyalkylene glycol monoalkyl ether (eg, poly C 2-3 alkylene glycol mono C 1-4) Alkylate Etc.), polyalkylene glycol dialkyl ethers (e.g., poly C 2-3 alkylene glycol di C 1-4 alkyl ether), polyalkylene glycol monoalkyl ether monoacetate (e.g., poly C 2-3 alkylene glycol mono C 1- 4 alkyl ether monoacetate etc.). More specifically, for example, isopropyl alcohol, methanol, methyl glycol, methyl cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, methyl diglycol, hexyl glycol, methylpropylene glycol, methoxypropanol (propylene glycol monomethyl ether), methylpropylene diglycol And so on.
 本発明の水性塗料組成物は、水系溶剤以外の成分の濃度が高い状態で調製し、塗料を塗布する際に、水系溶剤を添加して所定の濃度に希釈して用いてもよい。本発明の水性塗料組成物は、塗装可能な粘度に希釈された塗布できる状態における、すなわち、塗布時における塗料不揮発分が10質量%以下であることが好ましい。このように不揮発分を低くすることにより、スプレー塗装などの塗工作業性が上がり、塗膜表面を平滑にすることができ、良好な金属調光沢がより得られやすくなる。 The aqueous coating composition of the present invention may be prepared in a state where the concentration of components other than the aqueous solvent is high, and when applying the coating material, an aqueous solvent may be added and diluted to a predetermined concentration. The aqueous coating composition of the present invention is preferably in a state where it can be applied diluted to a paintable viscosity, that is, the coating material non-volatile content at the time of application is 10% by mass or less. By reducing the non-volatile content in this way, the coating workability such as spray coating is improved, the coating film surface can be smoothed, and a good metallic gloss can be easily obtained.
 また、本発明の水性塗料組成物においては、必要に応じて、添加剤として、ポリエチレンワックス、ポリプロピレンワックスなどのワックス類や、乾燥剤、分散剤、増粘剤、紫外線吸収剤、光安定化剤、酸化防止剤、硬化触媒等を配合することができる。 Moreover, in the water-based coating composition of the present invention, as necessary, waxes such as polyethylene wax and polypropylene wax, drying agents, dispersants, thickeners, ultraviolet absorbers, and light stabilizers may be used as additives. Further, an antioxidant, a curing catalyst and the like can be blended.
 本発明の水性塗料組成物中におけるバインダー樹脂( WSCA及び他のバインダー樹脂)の濃度は、塗料組成物中の固形分における割合で、30~80質量%の範囲とすることが好ましく、さらに好ましくは60~75質量%の範囲とすることが好ましい。 The concentration of the binder resin (WSCA and other binder resins) in the aqueous coating composition of the present invention is preferably in the range of 30 to 80% by mass, more preferably in terms of the solid content in the coating composition. A range of 60 to 75% by mass is preferable.
 本発明の水性塗料組成物で得られる塗膜は、例えば積層塗膜の一層として利用できる。例えば、基材上に形成される下地塗膜層と、本発明の水性塗料組成物を塗布して下地塗膜層上に形成されるベース塗膜層と、ベース塗膜層上に形成されるクリヤー塗膜層とを備える積層塗膜の一層として利用できる。 The coating film obtained with the water-based coating composition of the present invention can be used, for example, as a layer of a laminated coating film. For example, a base coating layer formed on a substrate, a base coating layer formed on the base coating layer by applying the aqueous coating composition of the present invention, and a base coating layer It can be used as a layer of a laminated coating film including a clear coating film layer.
 本発明の水性塗料組成物で得られる金属調積層塗膜は、例えば上記のように、下地塗膜層と、ベース塗膜層と、クリヤー塗膜層とを積層した構造を有しており、ベース塗膜層が、本発明の水性塗料組成物から形成されており、光輝性顔料が面状に配向した状態となる。このため、良好な金属調光沢を示す。 The metal-tone laminated coating film obtained with the aqueous coating composition of the present invention has a structure in which a base coating film layer, a base coating film layer, and a clear coating film layer are laminated as described above, for example. The base coating film layer is formed from the aqueous coating composition of the present invention, and the glitter pigment is in a state of being oriented in a planar shape. For this reason, favorable metallic luster is shown.
 本発明の水性塗料組成物を塗工する基材は特に限定されるものではなく、金属調光沢が必要とされるものを基材として用いることができる。例えば、自動車用ホイールや把手などの自動車部品、自動車車体、あるいは電化製品、携帯電話など種々のものに本発明の水性塗料組成物を塗工し金属調積層塗膜を形成することができる。 The base material to which the aqueous coating composition of the present invention is applied is not particularly limited, and a base material that requires metallic gloss can be used as the base material. For example, the water-based coating composition of the present invention can be applied to various parts such as automobile parts such as automobile wheels and handles, automobile bodies, electrical appliances, and cellular phones to form a metal-tone laminated coating film.
 本発明の水性塗料組成物を塗工する下地塗膜層は、着色塗膜であることが好ましく、その色彩としては、黒色であることが好ましい。下地塗膜層を黒色とすることにより、ベース塗膜層を透過した光の反射が少なくなり、白くなりにくく、良好な金属光沢を示す。 The base coating layer on which the aqueous coating composition of the present invention is applied is preferably a colored coating, and the color is preferably black. By making the base coating layer black, the reflection of light transmitted through the base coating layer is reduced, it is difficult to become white, and good metallic luster is exhibited.
 下地塗膜層の厚みは特に限定されるものではないが、10~30μmの範囲が一般的である。また、本発明におけるクリヤー塗膜層の厚みも特に限定されるものではないが、一般的には15~40μmの範囲内の厚みであることが好ましい。 The thickness of the undercoat film layer is not particularly limited, but is generally in the range of 10 to 30 μm. In addition, the thickness of the clear coating layer in the present invention is not particularly limited, but in general, the thickness is preferably in the range of 15 to 40 μm.
 本発明の水性塗料組成物を塗工して形成するベース塗膜層の厚みは、できるだけ薄いことが好ましく、一般には5μm以下、好ましくは2μm以下、さらに好ましくは1μm以下であり、下限値は、特に限定されるものではないが一般には0.1μm以上である。 The thickness of the base coating layer formed by applying the aqueous coating composition of the present invention is preferably as thin as possible, generally 5 μm or less, preferably 2 μm or less, more preferably 1 μm or less. Although not particularly limited, it is generally 0.1 μm or more.
 本発明の水性塗料組成物と組み合わせる下地塗料(下地塗膜層の形成に用いる塗料)及びクリヤー塗料(クリヤー塗膜層の形成に用いる塗料)は、溶剤系塗料であってもよいし、水系塗料であってもよい。また、粉体塗料であってもよい。また、クリヤー塗料は、いわゆる着色クリヤー塗料であってもよい。 The base paint (paint used for forming the base coat layer) and the clear paint (paint used for forming the clear coat layer) to be combined with the aqueous paint composition of the present invention may be a solvent-based paint or a water-based paint. It may be. Moreover, a powder coating material may be sufficient. The clear paint may be a so-called colored clear paint.
 本発明の水性塗料組成物のベース塗料としての塗工においては、例えば、下地塗料を塗布し、焼付け硬化した後、水性塗料組成物を塗布することができる。下地塗料を焼付け硬化することにより、その上に水性塗料組成物を塗布した際に、水性塗料組成物中の光輝性顔料が下地塗膜層中に沈み込むのを防ぐことができる。 In the application of the aqueous coating composition of the present invention as a base coating, for example, the base coating can be applied and baked and cured, and then the aqueous coating composition can be applied. By baking and curing the base coating, it is possible to prevent the glitter pigment in the aqueous coating composition from sinking into the base coating layer when the aqueous coating composition is applied thereon.
 また、本発明の水性塗料組成物のベース塗料としての塗工においては、例えば、水性塗料組成物を塗布し、予備乾燥した後、クリヤー塗料を塗布し、その後にベース塗膜層とクリヤー塗膜層を同時に焼付け硬化してもよい。このように、いわゆる2コート1ベーク方式で塗装及び焼付け硬化処理を行うことにより、塗装工程を簡略化することができる。しかしながら、必ずしも2コート1ベーク方式とする必要はなく、水性ベース塗料を塗布した後、予備乾燥して、焼付け硬化し、その後にクリヤー塗料を塗布してもよい。 In the coating of the aqueous coating composition of the present invention as the base coating, for example, the aqueous coating composition is applied, preliminarily dried, then the clear coating is applied, and then the base coating layer and the clear coating are applied. The layers may be baked and cured simultaneously. In this way, the coating process can be simplified by performing the coating and baking hardening process by a so-called two-coat one-bake method. However, it is not always necessary to use the 2-coat 1-bake method, and after applying the aqueous base paint, it may be pre-dried and baked and cured, and then the clear paint may be applied.
 また、本発明の水性塗料組成物のベース塗料としての塗工においては、例えば、下地塗料を塗布して予備乾燥し、その上に水性塗料組成物を塗布して予備乾燥し、その上にクリヤー塗料を塗布し、その後に下地塗膜層、ベース塗膜層、及びクリヤー塗膜層を同時に焼付け硬化してもよい。すなわち、いわゆる3コート1ベーク方式で塗装及び焼付け硬化処理を行ってもよい。このように3コート1ベーク方式で塗膜を形成することにより、製造工程を簡略化することができる。 In the application of the aqueous coating composition of the present invention as a base coating, for example, a base coating is applied and pre-dried, and then the aqueous coating composition is applied and pre-dried, and then the clear coating is applied thereon. A paint may be applied, and then the base coating layer, the base coating layer, and the clear coating layer may be baked and cured simultaneously. That is, you may perform a painting and baking hardening process by what is called a 3 coat 1 bake system. Thus, a manufacturing process can be simplified by forming a coating film by a 3 coat 1 baking system.
 塗料を予備乾燥する条件は、特に限定されるものではないが、一般には60~90℃ の範囲の温度で、1分~10分の間乾燥させることが好ましい。この乾燥時間は、塗料中の固形分にも依存し、一般に固形分を高くすることで短い予備乾燥時間とすることができる。この目的では、本発明の水性塗料組成物の固形分は5~10質量%とすることが好ましい。 The conditions for preliminary drying of the paint are not particularly limited, but it is generally preferable to dry at a temperature in the range of 60 to 90 ° C. for 1 to 10 minutes. This drying time also depends on the solid content in the coating, and generally a short predrying time can be obtained by increasing the solid content. For this purpose, the solid content of the aqueous coating composition of the present invention is preferably 5 to 10% by mass.
 焼付け硬化処理の条件は、各塗料に用いたバインダー樹脂に応じて適宜選択されるが、一般には120~160℃ の温度で、10分~40分の間加熱することにより焼付け硬化させる。 The conditions for the baking and curing treatment are appropriately selected according to the binder resin used for each paint, but are generally baked and cured by heating at a temperature of 120 to 160 ° C. for 10 to 40 minutes.
 以下、具体的な実施例を挙げて本発明を詳細に説明するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail with specific examples, but the present invention is not limited to the following examples.
 〔光輝性顔料〕
 光輝性顔料としては、アルミニウム蒸着粉を粉砕して得られるアルミニウム粉を含有したアルミニウム粉のペーストを用いた。具体的には、商品名「HYDROSHINE WS 3001」( ビッグケミー社製)を用いた。
[Darkness pigment]
As the glitter pigment, an aluminum powder paste containing aluminum powder obtained by pulverizing aluminum vapor-deposited powder was used. Specifically, the trade name “HYDROSHINE WS 3001” (manufactured by Big Chemie) was used.
〔水溶性酢酸セルロース(WSCA)の合成例1〕
 酢酸セルロース(ダイセル社製、商品名「L-50」、アセチル基総置換度2.43、6%粘度:110mPa・s)1重量部に対して、5.1重量部の酢酸および2.0重量部の水を加え、40℃で5時間撹拌して外観均一な溶液を得た。この溶液に0.13重量部の硫酸を加え、得られた溶液を70℃に保持し、加水分解(部分脱アセチル化反応;熟成)を行った。なお、この熟成過程においては、途中で2回、水を系に添加した。すなわち、反応を開始して1時間後に0.67重量部の水を加え、さらに2時間後、1.67重量部の水を加え、さらに3時間反応させた。合計の加水分解時間は6時間である。なお、反応開始時から1回目の水の添加までを第1熟成、1回目の水の添加から2回目の水の添加までを第2熟成、2回目の水の添加から反応終了(熟成完了)までを第3熟成という。
 加水分解を実施した後、系の温度を室温(約25℃)まで冷却し、反応混合物に15重量部のアセトン/メタノール=1/2(重量比)混合溶媒(沈殿化剤)を加えて沈殿を生成させた。固形分15重量%のウェットケーキとして沈殿を回収し、8重量部のメタノールを加え、固形分15重量%まで脱液することにより洗浄した。これを3回繰り返した。洗浄した沈殿物を、酢酸カリウムを0.004重量%含有するメタノール8重量部でさらに2回洗浄して中和し、乾燥して、水溶性酢酸セルロース(WSCA)を得た。
[Synthesis Example 1 of water-soluble cellulose acetate (WSCA)]
5.1 parts by weight of acetic acid and 2.0 parts by weight per part by weight of cellulose acetate (manufactured by Daicel, trade name “L-50”, acetyl group total substitution degree 2.43, 6% viscosity: 110 mPa · s) A part by weight of water was added and stirred at 40 ° C. for 5 hours to obtain a solution having a uniform appearance. 0.13 parts by weight of sulfuric acid was added to this solution, and the resulting solution was kept at 70 ° C. to carry out hydrolysis (partial deacetylation reaction; aging). In this aging process, water was added to the system twice in the middle. That is, 0.67 parts by weight of water was added 1 hour after the reaction was started, and 1.67 parts by weight of water was added after another 2 hours, and the reaction was further continued for 3 hours. The total hydrolysis time is 6 hours. The first aging from the start of the reaction to the first water addition, the second aging from the first water addition to the second water addition, the reaction from the second water addition to the end of the reaction (ripening completed) This is called the third aging.
After carrying out the hydrolysis, the temperature of the system is cooled to room temperature (about 25 ° C.), and 15 parts by weight of acetone / methanol = 1/2 (weight ratio) mixed solvent (precipitating agent) is added to the reaction mixture to cause precipitation. Was generated. The precipitate was recovered as a wet cake having a solid content of 15% by weight, and washed by adding 8 parts by weight of methanol and draining to a solid content of 15% by weight. This was repeated three times. The washed precipitate was further neutralized by washing twice with 8 parts by weight of methanol containing 0.004% by weight of potassium acetate, and dried to obtain water-soluble cellulose acetate (WSCA).
〔WSCAの合成例2~9〕
 反応温度、第1熟成時間、第2熟成時間、第3熟成時間、沈殿化剤を表1に示すように変更したこと以外は、合成例1と同様にしてWSCAを得た。
[Synthesis Examples 2 to 9 of WSCA]
WSCA was obtained in the same manner as in Synthesis Example 1 except that the reaction temperature, first aging time, second aging time, third aging time, and precipitating agent were changed as shown in Table 1.
 各合成例で得られたWSCAのアセチル基総置換度(以下単に、置換度、または、DS)、重量平均重合度(DPw)、分散度(DPw/DPn)、および組成分布指数(CDI)を下記の方法で測定した。製造条件および得られたWSCAの物性の測定結果(分析値)を表1に示す。なお、表1の「サンプル番号」は、得られたWSCAのサンプル番号を意味する。Mw/Mnは分散度を示す。 The total acetyl group substitution degree (hereinafter simply referred to as substitution degree or DS), weight average polymerization degree (DPw), degree of dispersion (DPw / DPn), and composition distribution index (CDI) of WSCA obtained in each synthesis example. It measured by the following method. The production conditions and the measurement results (analytical values) of the physical properties of the obtained WSCA are shown in Table 1. The “sample number” in Table 1 means the sample number of the obtained WSCA. Mw / Mn indicates the degree of dispersion.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
〔置換度(DS)の測定〕
 手塚の方法(Carbohydr.Res.,273,83(1995))に準じてWSCA試料の未置換水酸基をプロピオニル化した。プロピオニル化WSCAのアセチル基総置換度は、手塚の方法(同)に準じて13C-NMRにおける169~171ppmのアセチルカルボニルのシグナルおよび172~174ppmのプロピオニルカルボニルのシグナルから決定した。
[Measurement of substitution degree (DS)]
The unsubstituted hydroxyl group of the WSCA sample was propionylated according to the method of Tezuka (Carbohydr. Res., 273, 83 (1995)). The total degree of acetyl group substitution of propionylated WSCA was determined from a signal of 169 to 171 ppm of acetylcarbonyl and a signal of propionylcarbonyl of 172 to 174 ppm in 13 C-NMR according to the method of Tezuka (same as above).
〔重量平均重合度(DPw)、分散度(DPw/DPn)の測定〕
 WSCAの重量平均重合度および分散度は、プロピオニル化低置換度酢酸セルロースに導いた後に次の条件でGPC-光散乱測定を行うことで決定した。
 装置:Shodex製 GPC 「SYSTEM-21H」
 溶媒:アセトン
 カラム:GMHxl(東ソー)2本、同ガードカラム
 流速:0.8ml/min
 温度:29℃
 試料濃度:0.25%(wt/vol)
 注入量:100μl
 検出:MALLS(多角度光散乱検出器)(Wyatt製、「DAWN-EOS」)
 MALLS補正用標準物質:PMMA(分子量27,600)
[Measurement of weight average degree of polymerization (DPw), degree of dispersion (DPw / DPn)]
The weight average polymerization degree and dispersion degree of WSCA were determined by conducting GPC-light scattering measurement under the following conditions after being led to propionylated low-substituted cellulose acetate.
Equipment: GPC “SYSTEM-21H” manufactured by Shodex
Solvent: Acetone Column: 2 GMHxl (Tosoh), same guard column Flow rate: 0.8 ml / min
Temperature: 29 ° C
Sample concentration: 0.25% (wt / vol)
Injection volume: 100 μl
Detection: MALLS (multi-angle light scattering detector) (manufactured by Wyatt, “DAWN-EOS”)
MALLS correction standard substance: PMMA (molecular weight 27,600)
〔組成分布指数(CDI)の測定〕
 WSCAのCDIは、プロピオニル化低置換度酢酸セルロースに導いた後に次の条件でHPLC分析を行うことで決定した。
 装置: Agilent 1100 Series
 カラム: Waters Nova-Pak phenyl 60Å 4μm(150mm×3.9mmΦ)+ガードカラム
 カラム温度: 30℃
 検出: Varian 380-LC
 注入量: 5.0μL(試料濃度:0.1%(wt/vol))
 溶離液: A液:MeOH/H2O=8/1(v/v),B液:CHCl3/MeOH=8/1(v/v)
 グラジェント:A/B=80/20→0/100(28min);流量:0.7mL/min
 まず、アセチルDS(アセチル基総置換度)が0~3の範囲でDS既知の標品をHPLC分析することで、溶出時間対DSの較正曲線を作成した。較正曲線に基づき、未知試料の溶出曲線(時間対検出強度曲線)をDS対検出強度曲線(組成分布曲線)に変換し、この組成分布曲線の未補正半値幅Xを決定し、次式により組成分布の補正半値幅Zを決定した。
    Z=(X2-Y21/2
 なお、Yは次式で定義される装置定数である。
    Y=(a-b)x/3+b
 a: アセチルDS=3の標品のX値
 b: アセチルDS=0の標品のX値
 x: 未知試料のアセチルDS
 補正半値幅Zから、次式により組成分布指数(CDI)を決定した。
     CDI=Z/Z0
 ここに、Z0は全ての部分置換酢酸セルロースの調製におけるアセチル化および部分脱アセチル化が全ての分子の全ての水酸基(又はアセチル基)に対して等しい確率で生じた場合に生成する組成分布であり、次式で定義される。
Figure JPOXMLDOC01-appb-M000002
 DPw:重量平均重合度
 p:(未知試料のアセチルDS)/3
 q:1-p
[Measurement of composition distribution index (CDI)]
The CDA of WSCA was determined by conducting HPLC analysis under the following conditions after being led to propionylated low substituted cellulose acetate.
Equipment: Agilent 1100 Series
Column: Waters Nova-Pak phenyl 60Å 4 μm (150 mm × 3.9 mmΦ) + guard column Column temperature: 30 ° C.
Detection: Varian 380-LC
Injection volume: 5.0 μL (sample concentration: 0.1% (wt / vol))
Eluent: Liquid A: MeOH / H 2 O = 8/1 (v / v), Liquid B: CHCl 3 / MeOH = 8/1 (v / v)
Gradient: A / B = 80/20 → 0/100 (28 min); Flow rate: 0.7 mL / min
First, a calibration curve of elution time versus DS was created by HPLC analysis of a sample with known DS in the range of acetyl DS (acetyl group total substitution degree) of 0 to 3. Based on the calibration curve, the elution curve (time vs. detected intensity curve) of the unknown sample is converted to the DS vs. detected intensity curve (composition distribution curve), and the uncorrected half-value width X of this composition distribution curve is determined. The corrected half width Z of the distribution was determined.
Z = (X 2 -Y 2 ) 1/2
Y is a device constant defined by the following equation.
Y = (ab) x / 3 + b
a: X value of a sample with acetyl DS = 3 b: X value of a sample with acetyl DS = 0 x: Acetyl DS of unknown sample
From the corrected half width Z, the composition distribution index (CDI) was determined by the following formula.
CDI = Z / Z 0
Here, Z 0 is the composition distribution generated when acetylation and partial deacetylation in the preparation of all partially substituted cellulose acetates occur with equal probability for all hydroxyl groups (or acetyl groups) of all molecules. Yes, defined by
Figure JPOXMLDOC01-appb-M000002
DPw: weight average polymerization degree p: (acetyl DS of unknown sample) / 3
q: 1-p
〔カルボキシメチルセルロースアセテートブチレート(CMCAB)〕
 カルボキシメチルセルロースアセテートブチレート(商品名「CMCAB-641-0.2」、酸価40mgKOH/g、イーストマンケミカルカンパニー社製)を用いた。
[Carboxymethylcellulose acetate butyrate (CMCAB)]
Carboxymethylcellulose acetate butyrate (trade name “CMCAB-641-0.2”, acid value 40 mg KOH / g, manufactured by Eastman Chemical Company) was used.
〔アクリル樹脂の合成〕
 攪拌機、温度調整器、冷却管を備えたコルベンにプロピレングリコールモノエチルエーテル40質量部を仕込み、これにスチレン8.86質量部、エチルヘキシルアクリレート8.27質量部、ラウリルメタクリレート15.00質量部、2―ヒドロキシエチルメタクリレート34.80質量部、メタクリル酸3.07質量部、アシッドホスホオキシヘキサ(オキシプロピレン)モノメタクリレート(城北化学社製JAMP-100N)30.00質量部の混合モノマー液100質量部、およびターシャリブチルパーオクトエート(カヤエステルO)3.0質量部、プロピレングリコールモノエチルエーテル40質量部の開始剤溶液43質量部を115℃で3時間で滴下した後、30分攪拌を継続し、その後ターシャリブチルパーオクトエート(カヤエステルO)0.3質量部、プロピレングリコールモノエチルエーテル20質量部の開始剤溶液20.3質量部を1時間で滴下した後、さらに1.5時間攪拌を継続した。得られたものは酸価106mgKOH/g、リン酸基からの酸価86mgKOH/g、水酸基価150、数平均分子量5000のリン酸基含有アクリル樹脂で、不揮発分が49質量%であった。
[Synthesis of acrylic resin]
40 parts by mass of propylene glycol monoethyl ether is charged into a Kolben equipped with a stirrer, a temperature controller, and a cooling pipe, and 8.86 parts by mass of styrene, 8.27 parts by mass of ethylhexyl acrylate, 15.00 parts by mass of lauryl methacrylate, 2 -Hydroxyethyl methacrylate 34.80 parts by mass, methacrylic acid 3.07 parts by mass, acid phosphooxyhexa (oxypropylene) monomethacrylate (JAMP-100N, Johoku Chemical Co., Ltd. 30.00 parts by mass) mixed monomer solution 100 parts by mass, And 43 parts by mass of an initiator solution of 3.0 parts by mass of tertiary butyl peroctoate (Kayaester O) and 40 parts by mass of propylene glycol monoethyl ether were added dropwise at 115 ° C. over 3 hours, and then stirring was continued for 30 minutes. , Then tertiary butyl peroctoate (Kaya ester O) 0.3 parts by weight was added dropwise in 1 hour initiator solution 20.3 parts by weight of 20 parts by mass of propylene glycol monoethyl ether, and further stirring continued for 1.5 hours. The obtained product was a phosphoric acid group-containing acrylic resin having an acid value of 106 mgKOH / g, an acid value of 86 mgKOH / g from a phosphoric acid group, a hydroxyl value of 150, and a number average molecular weight of 5000, and the nonvolatile content was 49% by mass.
〔水性ベース塗料組成物の調製〕
 所定セルロース誘導体を所定の溶剤4.5倍量(質量)に分散し、所定の構成となるようアルミニウム粉ペースト(商品名WS-3001:不揮発分10質量%、溶剤:プロピルアルコール)、メラミン樹脂(商品名「サイメル325」、日本サイテックインダストリーズ社製、不揮発分80質量%)または上記のアクリル樹脂を加え攪拌した後、10質量%に水で希釈したジメチルメタノールアミンを2.4倍量(対セルロース誘導体、質量)に攪拌しながら添加した後徐々に水20倍量(対セルロース誘導体、質量)を加えた。
[Preparation of aqueous base coating composition]
A predetermined cellulose derivative is dispersed in 4.5 times (mass) of a predetermined solvent, and an aluminum powder paste (trade name WS-3001: nonvolatile content 10 mass%, solvent: propyl alcohol), melamine resin (in order to obtain a predetermined configuration) The product name “Cymel 325” (manufactured by Nippon Cytec Industries, non-volatile content 80% by mass) or the above acrylic resin was added and stirred, and then 2.4 times the amount of dimethylmethanolamine diluted with 10% by mass water (vs. cellulose) Derivative, mass) was added with stirring, and then 20 times the amount of water (vs. cellulose derivative, mass) was gradually added.
 上記分散液に、混合希釈剤( 水とプロピレングリコールモノメチルエーテルを4:1の比率で混合した希釈剤)で、所定の不揮発分となるように希釈し、水性塗料組成物を得た。これらの水性塗料組成物の塗料構成について表2に記載した。 The above dispersion was diluted with a mixed diluent (a diluent obtained by mixing brine and propylene glycol monomethyl ether at a ratio of 4: 1) so as to have a predetermined nonvolatile content, to obtain an aqueous coating composition. The paint composition of these water-based paint compositions is shown in Table 2.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
〔積層塗膜の形成〕
 リン酸亜鉛処理した、厚み0.8mm 、10cm×30cmのダル鋼板に、カチオン電着塗料(商品名「パワートップU-50」、日本ペイント社製カチオン型電着塗料)を、乾燥膜厚が20μmとなるように電着塗装した後、170℃で30分間焼き付けた。上記のようにして電着塗装した基材の上に、下地塗料として、水性塗料(商品名「AR-2000ブラック」、日本ペイント社製を、乾燥膜厚が20μmになるようにスプレー塗装し、80℃で5分間予備乾燥した後、140℃で20分間焼付け硬化処理した。
[Formation of laminated coating film]
Cationic electrodeposition paint (trade name “Power Top U-50”, cation type electrodeposition paint manufactured by Nippon Paint Co., Ltd.) is applied to a 0.8 mm thick, 10 cm × 30 cm thick steel plate treated with zinc phosphate. After electrodeposition coating to 20 μm, baking was performed at 170 ° C. for 30 minutes. On the substrate electrodeposited as described above, a water-based paint (trade name “AR-2000 Black”, manufactured by Nippon Paint Co., Ltd.) is applied as a base paint so that the dry film thickness is 20 μm. After pre-drying at 80 ° C. for 5 minutes, baking and curing treatment was performed at 140 ° C. for 20 minutes.
 次に、水性塗料組成物を乾燥膜厚が0.5μmとなるようにスプレー塗装し、80℃で所定時間予備乾燥した後、クリヤー塗料を、乾燥膜厚が30μmとなるようにスプレー塗装し、10分間セッティングした。その後、140℃で20分間焼付け処理を行い、積層塗膜を形成した。 Next, the aqueous coating composition is spray-coated so that the dry film thickness is 0.5 μm, preliminarily dried at 80 ° C. for a predetermined time, and then the clear paint is spray-coated so that the dry film thickness is 30 μm. Set for 10 minutes. Then, the baking process was performed at 140 degreeC for 20 minute (s), and the laminated coating film was formed.
 なお、クリヤー塗料としては、アクリルメラミン塗料( 商品名「スーパーラックO―200クリヤー」、日本ペイント社製) を用いた。 As the clear paint, an acrylic melamine paint (trade name “Super Lac O-200 Clear”, manufactured by Nippon Paint) was used.
 得られた塗膜について、外観( 金属調光沢)、光沢(角度45°)及び初期密着性を以下の方法で評価した。 The obtained coating film was evaluated for appearance (dark metal gloss), gloss (angle 45 °) and initial adhesion by the following methods.
〔塗膜外観(金属調光沢)〕
 塗膜外観を、以下の基準で肉眼により評価した。
 5: 金属光沢が極めて強い
 4: 金属光沢が強い
 3: 金属光沢がある
 2: 金属光沢が若干感じられる
 1: 金属光沢があまり感じられない
[Appearance of coated film (metallic luster)]
The appearance of the coating film was evaluated by the naked eye according to the following criteria.
5: Metal gloss is extremely strong 4: Metal gloss is strong 3: Metal gloss is present 2: Metal luster is slightly felt 1: Metal luster is not felt so much
〔光沢(45°)〕
 入射角及び出射角45°での光沢を、光沢計(日本電色工業(株)PG-II)を用いて評価した。
[Glossy (45 °)]
The gloss at an incident angle and an output angle of 45 ° was evaluated using a gloss meter (Nippon Denshoku Industries Co., Ltd. PG-II).
〔初期密着性〕
 カッター(NTカッターS型、A型または相当品)の切り刃を塗膜に対し約30度に保持して、素地に達するよう2mmの間隔の平行線を11本引き、さらにそれらの平行線に垂直に交わる2mm間隔の平行線を11本引いて、塗膜に100個の碁盤目を形成した。この碁盤目の上に接着テープ(ニチバン社製の工業用接着テープ)を気泡が残らないように指先で均一に圧着させた後、直ちに接着テープの一端を持ち、塗面に対して約45度の角度で急激に引っ張って、塗膜からテープを剥がし、100個の碁盤目中の塗膜が剥がれなかった碁盤目の数を測定した。これらの試験結果を表3に記載した。
[Initial adhesion]
Hold the cutting blade of the cutter (NT cutter S type, A type or equivalent) at about 30 degrees with respect to the coating film, draw 11 parallel lines with a spacing of 2 mm to reach the substrate, and further to these parallel lines Eleven parallel lines that intersected each other at an interval of 2 mm were drawn to form 100 grids on the coating film. After the adhesive tape (industrial adhesive tape manufactured by Nichiban Co., Ltd.) is uniformly pressed with fingertips on this grid so that no air bubbles remain, immediately hold one end of the adhesive tape and approximately 45 degrees to the coating surface. The tape was peeled off from the coating film at a sharp angle, and the number of grids in which 100 coating films were not removed was measured. These test results are listed in Table 3.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表3に示す結果から明らかなように、本発明に従う実施例1~11、特に実施例1~3および5~11においては、良好な金属調光沢が得られており、初期密着性においても優れている。なお、実施例2においてはアルミニウム顔料の使用率を抑えながら良好な結果が得られている。また、実施例3においては乾燥時間を短縮しながら良好な結果が得られている。 As is apparent from the results shown in Table 3, in Examples 1 to 11, particularly Examples 1 to 3 and 5 to 11 according to the present invention, good metallic gloss was obtained and excellent initial adhesion was also achieved. ing. In Example 2, good results were obtained while suppressing the usage rate of the aluminum pigment. In Example 3, good results were obtained while shortening the drying time.
 以上のように、本発明に従えば、水性塗料を用いて、従来の溶剤系の塗料と同様の良好な金属調光沢を得ることができる。 As described above, according to the present invention, it is possible to obtain a good metallic luster similar to that of conventional solvent-based paints using an aqueous paint.
 本発明の水性塗料組成物によれば、種々の物品に対し、良好な金属調光沢を付与することができる。 According to the water-based coating composition of the present invention, it is possible to impart a good metallic gloss to various articles.

Claims (6)

  1.  蒸着金属膜を細片化して金属片とした光輝性顔料と、置換度が0.5~1.2の酢酸セルロースを含むことを特徴とする水性塗料組成物。 A water-based coating composition characterized by comprising a glittering pigment which is obtained by cutting a vapor-deposited metal film into a metal piece and cellulose acetate having a substitution degree of 0.5 to 1.2.
  2.  前記酢酸セルロースの置換度が0.6~1.0であることを特徴とする請求項1に記載の水性塗料組成物。 The aqueous paint composition according to claim 1, wherein the substitution degree of the cellulose acetate is 0.6 to 1.0.
  3.  前記酢酸セルロース以外の他のバインダー樹脂が、さらに含まれていることを特徴とする請求項1又は2に記載の水性塗料組成物。 The aqueous coating composition according to claim 1 or 2, further comprising a binder resin other than the cellulose acetate.
  4.  前記他のバインダー樹脂が、アクリル樹脂、メラミン樹脂、ウレタン樹脂、及びポリエステル樹脂からなる群より選ばれる少なくとも1種であることを特徴とする請求項3に記載の水性塗料組成物。 The aqueous coating composition according to claim 3, wherein the other binder resin is at least one selected from the group consisting of an acrylic resin, a melamine resin, a urethane resin, and a polyester resin.
  5.  光輝性顔料が、アルミニウム顔料であることを特徴とする請求項1~4のいずれか1項に記載の水性塗料組成物。 The water-based paint composition according to any one of claims 1 to 4, wherein the glitter pigment is an aluminum pigment.
  6.  アルミニウム顔料が、有機物被膜または無機物被膜でコーティングされたアルミニウム顔料であることを特徴とする請求項5に記載の水性塗料組成物。 The aqueous paint composition according to claim 5, wherein the aluminum pigment is an aluminum pigment coated with an organic film or an inorganic film.
PCT/JP2014/081375 2013-11-29 2014-11-27 Water-based coating composition WO2015080199A1 (en)

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