WO2015079754A1 - Polylactic acid resin composition - Google Patents

Polylactic acid resin composition Download PDF

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Publication number
WO2015079754A1
WO2015079754A1 PCT/JP2014/072140 JP2014072140W WO2015079754A1 WO 2015079754 A1 WO2015079754 A1 WO 2015079754A1 JP 2014072140 W JP2014072140 W JP 2014072140W WO 2015079754 A1 WO2015079754 A1 WO 2015079754A1
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mass
polylactic acid
acid resin
parts
group
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PCT/JP2014/072140
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French (fr)
Japanese (ja)
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貴宏 大島
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花王株式会社
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • C08K5/523Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds

Definitions

  • the present invention relates to a polylactic acid resin composition. More specifically, the present invention relates to a polylactic acid resin composition that can be suitably used as a home appliance part such as a casing of an information home appliance, and a molded body obtained by injection molding the composition.
  • Polylactic acid resin is inexpensive because L-lactic acid as a raw material is produced by fermentation using sugars extracted from corn, straw, etc., and the carbon dioxide emission is extremely low because the raw material is derived from plants. In addition, due to the characteristics of the resin such as high rigidity and high transparency, its use is currently expected.
  • Patent Document 1 discloses a polylactic acid resin, a metal hydroxide, a phosphorus compound, and a volatilization other than the phosphorus compound in order to provide a polylactic acid resin composition having an excellent balance between flame retardancy and bleeding properties.
  • a polylactic acid resin composition is disclosed in which the content of the phosphorus compound is 10 parts by mass or less with respect to a total value of 100 parts by mass of the polylactic acid resin.
  • Patent Document 2 discloses that in order to provide a flame-retardant and impact-resistant polylactic acid resin composition having excellent heat resistance, the main component is a polylactic acid resin and 3 to 30% by mass of triphenyl phosphates.
  • a polylactic acid resin composition characterized by melting and kneading a mixture containing 0.01 to 5% by mass of a (meth) acrylic acid ester compound and 0.001% by mass or more of a peroxide is disclosed. .
  • Patent Document 3 discloses a polylactic acid resin and a metal hydrate surface-treated with an isocyanate-based silane coupling agent in order to obtain a polylactic acid resin composition excellent in heat resistance, impact resistance, and flexibility. And a polylactic acid resin composition in which the content of the alkali metal substance in the metal hydrate is 0.2% by mass or less is disclosed.
  • the present invention relates to the following [1] to [2].
  • a polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl group having 1 to 3 carbon atoms
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin
  • the mass ratio of the plasticizer to the triaryl phosphate (Plasticizer / triaryl phosphate) is 0.30 to 3.5
  • the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  • Polylactic acid resin composition [2] A molded article obtained by melt-kneading the composition according to [1] and then injection molding.
  • Patent Document 1 describes that the bleeding of a phosphorus compound can be suppressed, there is a problem that the compounding amount of the phosphorus compound is limited and the impact resistance is not sufficient. Moreover, in the polylactic acid resin composition of patent document 2, there exists a subject that phosphoric acid triphenyl bleeds from the molded object obtained. In patent document 3, there exists a subject that a flame retardance is not enough.
  • the present invention relates to a polylactic acid resin composition excellent in fluidity, flame retardancy, impact resistance and bleed suppression, and a molded article obtained from the composition.
  • the polylactic acid resin composition of the present invention can provide a molded article excellent in fluidity during injection molding and excellent in flame retardancy, impact resistance (impact strength) and bleed suppression.
  • the polylactic acid resin composition of the present invention comprises a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl having 1 to 3 carbon atoms.
  • the surface-treated metal hydroxide may be simply referred to as surface-treated metal hydroxide.
  • a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms is liquid at room temperature, Increases fluidity.
  • fluidity liquidity improves, when it mixes with a polylactic acid resin although it does not reach a general plasticizer, it has a function which improves the crystallinity of this resin, and it is estimated that impact resistance improves.
  • solid triaryl phosphates have reduced impact resistance
  • condensed aryl phosphates have reduced impact resistance and bleed resistance.
  • the amount of surface-treated metal hydroxide can be reduced due to the flame retardancy of the triaryl phosphate itself.
  • flame retardancy can be reduced. While improving, impact resistance and bleed resistance can be improved.
  • polylactic acid resin examples include commercially available polylactic acid resins (for example, manufactured by Nature Works, trade names: Nature Works PLA / NW3001D, NW4032D, etc.), and polylactic acid resins synthesized from lactic acid and lactide according to a known method. Can be mentioned. From the viewpoint of improvement in strength and heat resistance, a polylactic acid resin having an optical purity of preferably 90% or more, more preferably 95% or more is preferable. For example, a polylactic acid resin having a relatively high molecular weight and a high optical purity is manufactured by Nature Works. Lactic acid resin (NW4032D etc.) is preferable. The optical purity is a ratio of mol% occupied by L-form or D-form in polylactic acid resin.
  • biodegradable resins in addition to the polylactic acid resin, other biodegradable resins may be appropriately blended within a range that does not impair the effects of the present invention.
  • examples of other biodegradable resins include polyester resins such as polybutylene succinate, polyhydroxyalkanoic acid, and the like.
  • a part or all of the polylactic acid resin may be blended as a polymer alloy by blending the other biodegradable resin or non-biodegradable resin such as polypropylene and polylactic acid resin.
  • biodegradable means a property that can be decomposed into low molecular weight compounds by microorganisms in nature, and specifically, JIS K6953 (ISO 14855) “controlled aerobic composting conditions. This means biodegradability based on the “Aerobic and Ultimate Biodegradation and Disintegration Test”.
  • the content of the polylactic acid resin in the polylactic acid resin composition is preferably 30% by mass or more, more preferably 40% by mass or more, and still more preferably 43% by mass from the viewpoint of improving fluidity, flame retardancy, and impact resistance. % Or more, still more preferably 45% by mass or more, and from the viewpoint of increasing the flame retardancy and impact resistance by blending a plasticizer and a flame retardant, preferably 80% by mass or less, more preferably 70% by mass or less, More preferably, it is 60 mass% or less, More preferably, it is 55 mass% or less.
  • the triaryl phosphate used in the present invention may be any triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms (hereinafter, also simply referred to as triaryl phosphate).
  • the compound represented by these is preferable.
  • R 7 and R 8 in the above formula from the viewpoint of impact resistance, fluidity, flame retardancy, and bleed resistance, when all are methyl groups, R 7 is a methyl group and R 8 is a hydrogen atom.
  • R 7 when R 7 is an ethyl group and R 8 is a hydrogen atom, it is preferable that R 7 is an isopropyl group and R 8 is a hydrogen atom, when R 7 is a methyl group and R 8 is a hydrogen atom, More preferably, R 7 is an isopropyl group and R 8 is a hydrogen atom.
  • a represents an integer of 1 to 3, but from the viewpoint of impact resistance, fluidity, flame retardancy, and bleed resistance, an integer of 1 to 2 is preferable and 1 is more preferable. That is, the compound represented by the above formula is a compound containing one or more, preferably 1 to 2, more preferably 1 alkylaryl group having an alkyl group having 1 to 3 carbon atoms.
  • triaryl phosphate represented by the above formula
  • trixylenyl phosphate trixylenyl phosphate, tricresyl phosphate, dixylenyl phenyl phosphate, dicresyl phenyl phosphate, xylenyl diphenyl phosphate, isopropyl phenyl diphenyl phosphate, and cresyl.
  • the 1 type (s) or 2 or more types chosen from the group which consists of diphenyl phosphate can be mentioned. These can be used alone or in combination of two or more. Among them, it is preferable to use isopropylphenyl diphenyl phosphate and cresyl diphenyl phosphate alone or in combination.
  • the content of the triaryl phosphate in the polylactic acid resin composition is preferably 5 parts by mass or more, more preferably from the viewpoint of bleed resistance, flame retardancy, and impact resistance with respect to 100 parts by mass of the polylactic acid resin. 6 parts by mass or more, more preferably 8 parts by mass or more, more preferably more than 10 parts by mass. From the viewpoint of bleed resistance and impact resistance, it is preferably 21 parts by mass or less, more preferably 18 parts by mass or less. More preferably, it is 16 parts by mass or less, and still more preferably 14 parts by mass or less.
  • the polylactic acid resin composition of the present invention contains a plasticizer from the viewpoint of improving impact resistance and fluidity.
  • the plasticizer preferably comprises a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer from the viewpoint of impact resistance and bleed resistance.
  • the 1 type (s) or 2 or more types chosen from a group can be mentioned.
  • the phosphate ester plasticizer in this specification excludes triaryl phosphates containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms.
  • polyester plasticizer are preferably dicarboxylic acids having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and preferably dialcohols having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms.
  • polyester by the (poly) oxyalkylene adduct can be mentioned.
  • the dicarboxylic acid include succinic acid, adipic acid, sebacic acid, terephthalic acid, and isophthalic acid.
  • dialcohol include propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6- Examples include hexanediol, ethylene glycol, diethylene glycol, and triethylene glycol.
  • the hydroxyl group and carboxy group of the polyester terminal may be esterified with monocarboxylic acid or monoalcohol and blocked.
  • polyhydric alcohol ester plasticizer examples include a polyhydric alcohol or an (poly) oxyalkylene adduct thereof, preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and still more preferably 1 carbon atom. And mono-, di- or triesters with 1 to 4 monocarboxylic acids.
  • the polyhydric alcohol is preferably a polyhydric alcohol having 3 to 200 carbon atoms, and examples thereof include polyethylene glycol, polypropylene glycol, glycerin, and the above dialcohol.
  • monocarboxylic acid examples include acetic acid and propionic acid.
  • polyvalent carboxylic acid ester plasticizer polyvalent carboxylic acid and preferably 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, still more preferably 1 to 6 carbon atoms, still more preferably 1 carbon atom. And mono-, di- or triesters with 1 to 4 monoalcohols or their (poly) oxyalkylene adducts.
  • the polyvalent carboxylic acid is preferably a polyvalent carboxylic acid having 3 to 10 carbon atoms, and examples thereof include trimellitic acid and the above dicarboxylic acid.
  • the monoalcohol include methanol, ethanol, 1-propanol, and 1-butanol.
  • phthalic acid esters such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, and butyl benzyl phthalate; tributyl trimellitic acid, trioctyl trimellitic acid, tri Trimellitic acid esters such as trihexyl meritate; Adipic acid esters such as diisodecyl adipate and octyldecyl adipate; Citric acid esters such as triethyl acetyl citrate and tributyl acetyl citrate; Azelaic acid such as di-2-ethylhexyl azelate Esters; sebacic acid esters such as dibutyl sebacate and di-2-ethylhexyl sebacate; polyethylene glycol monomethyl ether having an average addition mole number of succinic acid and
  • Examples of the phosphoric ester plasticizer include mono-, di- or triesters of phosphoric acid and the above monoalcohol or its (poly) oxyalkylene adduct. Specific examples include tributyl phosphate, tri-2-ethylhexyl phosphate, trioctyl phosphate, tris (ethoxyethoxyethyl) phosphate, and the like.
  • ester compounds having a (poly) oxyalkylene group or an alkylene group having 2 to 6 (preferably 2 to 4) carbon atoms are preferred, and a (poly) oxyalkylene group or carbon From the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer having an alkylene group of 2 to 6 (preferably 2 to 4) One or more selected are more preferable.
  • the (poly) oxyalkylene group means an oxyalkylene group or a polyoxyalkylene group.
  • As the oxyalkylene group an oxyethylene group, an oxypropylene group or an oxybutylene group is preferable, and an oxyethylene group or an oxypropylene group is more preferable.
  • the plasticizer is preferably one or more selected from the group consisting of the following compound groups (A) to (C), and when used in combination of two or more, different compounds even in the same compound group It may be a group.
  • Compound group (A) An ester compound having two or more ester groups in the molecule, wherein at least one of the alcohol components constituting the ester compound is an average of 2 to 3 alkylene oxides per hydroxyl group.
  • Ester compound group (B) which is an alcohol added with 5 to 5 moles Formula (I): R 1 O—CO—R 2 —CO — [(OR 3 ) m O—CO—R 2 —CO—] n OR 1 (I) (Wherein R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 to 6 carbon atoms, and m is 1 to 6) And n represents a number from 1 to 12, provided that all R 2 may be the same or different, and all R 3 may be the same or different.
  • Compound group (C) represented by formula (II):
  • R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and A 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms
  • X, y and z are each independently a positive number indicating the average number of moles added of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less
  • Compound group (A) As an ester compound contained in the compound group (A), from the viewpoint of impact resistance and bleed resistance, a polyhydric alcohol ester or a polycarboxylic acid ether ester having two or more ester groups in the molecule, An ester compound in which at least one alcohol component constituting the ester compound is an alcohol obtained by adding an average of 0.5 to 5 moles of alkylene oxide having 2 to 3 carbon atoms per hydroxyl group is preferable.
  • Specific compounds include esters of acetic acid and glycerin with an average of 3 to 6 moles of ethylene oxide adduct (addition of 1 to 2 moles of ethylene oxide per hydroxyl group), and the average number of moles of acetic acid and ethylene oxide added is 4 to 4 6 Esters with polyethylene glycol, Esters with polyethylene glycol monomethyl ether having an average addition mole number of succinic acid and ethylene oxide of 2 to 3 (addition of 2 to 3 mol of ethylene oxide per hydroxyl group), Adipic acid and diethylene glycol monomethyl Esters with ethers and esters with 1,3,6-hexanetricarboxylic acid and diethylene glycol monomethyl ether are preferred.
  • R 1 in the formula (I) included in the compound group (B) represents an alkyl group having 1 to 4 carbon atoms, preferably 1 to 2 carbon atoms, and two R 1 exist in one molecule and are present at both ends of the molecule.
  • R 1 may be linear or branched as long as it has 1 to 4 carbon atoms. Specific examples include methyl group, ethyl group, propyl group, isopropyl group, butyl group, sec-butyl group, tert-butyl group, and iso-butyl group. Among them, the compatibility with polylactic acid resin is improved. From the viewpoint of improving impact resistance and bleed resistance, a methyl group and an ethyl group are preferable, and a methyl group is more preferable.
  • R 2 in the formula (I) represents an alkylene group having 2 to 4 carbon atoms, and a linear alkylene group is a preferred example.
  • Specific examples include an ethylene group, a 1,3-propylene group, and a 1,4-butylene group.
  • Group, 1,3-propylene group is preferable, ethylene group is more preferable, and ethylene group and 1,4-butylene group are preferable, and ethylene group is more preferable from the viewpoint of suppressing the bleeding out of the plasticizer and economical efficiency.
  • all R 2 may be the same or different.
  • R 3 in formula (I) represents an alkylene group having 2 to 6 carbon atoms, and OR 3 is present in the repeating unit as an oxyalkylene group.
  • R 3 may be linear or branched as long as it has 2 to 6 carbon atoms.
  • the number of carbon atoms of the alkylene group is preferably 2 to 6, more preferably 2 to 3, from the viewpoint of improving compatibility with the polylactic acid resin and improving impact resistance and bleed resistance.
  • all R 3 may be the same or different.
  • M represents the average number of repeating oxyalkylene groups and is a number of 1 to 6.
  • the ether group value of the ester compound represented by the formula (I) increases, which tends to be oxidized and the stability tends to decrease.
  • the number of 1 to 4 is preferable, and the number of 1 to 3 is more preferable.
  • N represents the average degree of polymerization and is a number from 1 to 12. From the viewpoint of improving the compatibility with the polylactic acid resin and suppressing bleeding out of the plasticizer, the number is preferably 1 to 6, more preferably 1 to 5, and still more preferably 1 to 4.
  • R 1 is all methyl group
  • R 2 is ethylene group or 1,4-butylene group
  • R 3 is ethylene group or 1,3-propylene group
  • M is a number from 1 to 4
  • n is a number from 1 to 6
  • R 1 is all methyl group
  • R 2 is ethylene group or 1,4-butylene group
  • R 3 is ethylene group or 1
  • More preferred is a compound which is a 3-propylene group, wherein m is a number of 1 to 3, and n is a number of 1 to 5.
  • the compound represented by the formula (I) may be a commercially available product or a compound synthesized according to a known production method.
  • the compound represented by the formula (I) is produced according to a method as disclosed in JP2012-62467A. be able to.
  • the compound represented by the formula (I) is not particularly limited as long as it has the above-mentioned structure. However, compounds obtained by reacting the following raw materials (1) to (3) are preferable. In addition, (1) and (2) or (2) and (3) may form an ester compound. (2) may be an acid anhydride or an acid halide. (1) Monohydric alcohol having an alkyl group having 1 to 4 carbon atoms (2) Dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms (3) Divalent alcohol having an alkylene group having 2 to 6 carbon atoms
  • the monohydric alcohol having an alkyl group having 1 to 4 carbon atoms is an alcohol containing R 1 , specifically, methanol,
  • Examples include ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, and tert-butanol.
  • methanol, ethanol, 1-propanol and 1-butanol are preferable, methanol and ethanol are more preferable, and methanol is still more preferable.
  • Dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms is a dicarboxylic acid containing R 2 , specifically, succinic acid, Examples include glutaric acid, adipic acid, and derivatives thereof such as succinic anhydride, glutaric anhydride, dimethyl succinate, dibutyl succinate, dimethyl glutarate, dimethyl adipate, and the like.
  • succinic acid, adipic acid and derivatives thereof for example, succinic anhydride, dimethyl succinate, dibutyl succinate, dimethyl adipate are preferable from the viewpoint of improving impact resistance and bleed resistance, and succinic acid and Derivatives thereof, such as succinic anhydride, dimethyl succinate and dibutyl succinate are more preferred.
  • Dihydric alcohol having an alkylene group having 2 to 6 carbon atoms is a dihydric alcohol containing R 3 , specifically, Ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, 2-methyl-1,3-propanediol, 2,2-dimethyl-1,3-propanediol 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,2-pentanediol, 1,4-pentanediol, 1,5-pentanediol, 2,5-hexanediol, Examples include 1,6-hexanediol and 3-methyl-1,5-pentanediol.
  • diethylene glycol triethylene glycol, 1,2-propanediol, 1,3-propanediol, tetraethylene glycol, and 1,4-butanediol are preferable from the viewpoint of improving impact resistance and bleed resistance.
  • Triethylene glycol, 1,2-propanediol and 1,3-propanediol are more preferred, and diethylene glycol, triethylene glycol and 1,3-propanediol are more preferred.
  • the monohydric alcohol is one or more selected from the group consisting of methanol, ethanol, 1-propanol, and 1-butanol; (2) the dicarboxylic acid is succinic acid, adipic acid, glutaric acid, and One or more selected from the group consisting of these derivatives, (3) dihydric alcohol is diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, tetraethylene glycol, and It is preferably one or more selected from the group consisting of 1,4-butanediol, (1) The monohydric alcohol is one or more selected from the group consisting of methanol and ethanol, and (2) the dicarboxylic acid is selected from the group consisting of succinic acid, adipic acid, and derivatives thereof, or And (3) the dihydric alcohol is one or more selected from the group consisting of diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,
  • the monohydric alcohol is methanol
  • the dicarboxylic acid is one or more selected from the group consisting of succinic acid and derivatives thereof
  • the dihydric alcohol is diethylene glycol, triethylene glycol, And one or more selected from the group consisting of 1,3-propanediol.
  • the method for obtaining the ester compound represented by the formula (I) using the above (1) to (3) is not particularly limited, and examples thereof include the following methods 1 and 2.
  • Aspect 1 (2) Step of synthesizing dicarboxylic acid ester by performing esterification reaction of (2) dicarboxylic acid with (1) monohydric alcohol, and (3) Step of esterifying reaction of obtained dicarboxylic acid ester with dihydric alcohol
  • a method comprising the steps of: (1) monohydric alcohol, (2) dicarboxylic acid, and (3) dihydric alcohol reacting together
  • the method of aspect 1 is preferable from the viewpoint of adjusting the average degree of polymerization.
  • reaction of each above-mentioned process can be performed in accordance with a well-known method.
  • the compound represented by the formula (I) preferably has an acid value of 1.50 mgKOH / g or less, more preferably 1.00 mgKOH / g or less, from the viewpoint of improving impact resistance and bleed resistance. From the viewpoints of property and economy, it is preferably 0.01 mgKOH / g or more, more preferably 0.05 mgKOH / g or more, still more preferably 0.10 mgKOH / g or more. From the viewpoint of improving impact resistance and bleed resistance, the hydroxyl value is preferably 10.0 mgKOH / g or less, more preferably 5.0 mgKOH / g or less, and even more preferably 3.0 mgKOH / g or less.
  • the acid value and hydroxyl value of a plasticizer can be measured according to the method as described in the below-mentioned Example.
  • the number average molecular weight of the compound represented by the formula (I) is preferably 300 to 1500, more preferably 300 to 1000 from the viewpoint of improving impact resistance and bleed resistance.
  • the number average molecular weight of the plasticizer can be calculated according to the method described in Examples described later.
  • the saponification value of the compound represented by formula (I) is preferably 500 to 800 mgKOH / g, more preferably 550 to 750 mgKOH / g, from the viewpoint of improving impact resistance and bleed resistance.
  • the saponification value of a plasticizer can be measured according to the method as described in the below-mentioned Example.
  • the compound represented by the formula (I) preferably has an alkyl esterification rate (terminal alkyl esterification rate) with respect to two molecular ends of 95% or more. Preferably it is 98% or more.
  • the terminal alkyl esterification rate of the plasticizer can be calculated according to the method described in Examples described later.
  • the ether group value of the compound represented by the formula (I) is preferably 0 to 8 mmol / g, more preferably 0 to 6 mmol / g from the viewpoint of improving impact resistance and bleed resistance.
  • the ether group value of the plasticizer can be calculated according to the method described in Examples described later.
  • Compound group (C) The compound represented by the formula (II) included in the compound group (C) is a polyether type phosphoric acid triester, which may be a symmetric structure or an asymmetric structure. Phosphoric triesters are preferred.
  • R 4 , R 5 , and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and may be linear or branched. Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and an isobutyl group, and an ethyl group, a propyl group, and a butyl group are preferable. Further, from the viewpoint of improving the compatibility with the polylactic acid resin and improving the impact resistance and bleed resistance, an alkyl group having 2 to 3 carbon atoms, that is, an ethyl group or a propyl group is more preferable.
  • a 1 , A 2 , and A 3 each independently represent an alkylene group having 2 or 3 carbon atoms, and may be linear or branched. Specific examples include an ethylene group, an n-propylene group, and an isopropylene group. Among these, from the viewpoint of improving compatibility with polylactic acid resin and improving impact resistance and bleed resistance, preferable.
  • a 1 , A 2 , and A 3 form an oxyalkylene group (alkylene oxide) with an adjacent oxygen atom to form a repeating structure in the compound represented by the formula (II).
  • X, y, and z are each independently a positive number indicating the average added mole number of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less.
  • x, y and z are positive numbers, and x + y + z exceeds 3 and less than 12 Is more preferable, and more than 4 and less than 12 is more preferable, and more preferably 6 or more and 9 or less.
  • R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms
  • a 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms.
  • X, y, and z are each independently a positive number indicating the average number of added moles of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less
  • R 4 , R 5 , and R 6 each independently represent an alkyl group having 2 to 3 carbon atoms, A 1 , A 2 , and A 3 are all ethylene groups, and x, y, and z are positive And more preferably a compound in which x + y + z is more than 4 and less than 12;
  • R 4 , R 5 and R 6 each independently represents an alkyl group having 2 to 3 carbon atoms, A 1 , A 2 and A 3 are all ethylene groups, and x, y and z are positive And a compound satisfying x + y + z of 6 or more and 9 or less is more preferable.
  • plasticizers preferably one or two or more selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers Or the content of an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 (preferably 2 to 4) carbon atoms, more preferably a (poly) oxyalkylene group or 2 to 6 ( One or more selected from the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer, preferably having an alkylene group of 2-4)
  • the content of two or more compounds more preferably the content of one or more compounds selected from the group consisting of the compound groups (A) to (C), From the viewpoint of improving compatibility with the resin and improving impact resistance and bleed resistance, it is preferably 50% by mass or more, more preferably 80% by mass or more,
  • the content of the plasticizer is preferably 4 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 6 parts by mass or more, from the viewpoint of fluidity and impact resistance with respect to 100 parts by mass of the polylactic acid resin. More preferably, it is 7 parts by mass or more, and from the viewpoints of flame retardancy, bleed resistance, and impact resistance, it is preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, Still more preferably, it is 14 mass parts or less, More preferably, it is 12 mass parts or less.
  • the total mass of the triaryl phosphate and the plasticizer is 16 parts by mass or more, preferably 17 parts by mass or more, from the viewpoint of fluidity, impact resistance and flame retardancy, relative to 100 parts by mass of the polylactic acid resin. More preferably, it is 18 parts by weight or more, more preferably 19 parts by weight or more, and from the viewpoint of bleed resistance, it is 30 parts by weight or less, preferably 28 parts by weight or less, more preferably 26 parts by weight or less, still more preferably 24 parts by weight Hereinafter, it is more preferably 22 parts by mass or less.
  • the total mass of the triaryl phosphate and the plasticizer is preferably 16 parts by mass or more and 24 parts by mass or less, more preferably 16 parts by mass with respect to 100 parts by mass of the polylactic acid resin, from the viewpoint of bleed resistance and impact resistance.
  • it is preferably 22 parts by mass or more and 30 parts by mass or less, more preferably 24 parts by mass or more and 30 parts by mass or less, and fluidity, impact resistance, flame retardancy.
  • the weight ratio of the plasticizer to the triaryl phosphate is 0.30 or more, preferably 0.35 or more, more preferably 0.38, from the viewpoint of impact resistance and bleed resistance. Or more, more preferably 0.40 or more, still more preferably 0.50 or more, still more preferably 0.55 or more, still more preferably 0.60 or more, and it has flame retardancy, impact resistance and bleed resistance. From the viewpoint, it is 3.5 or less, preferably 3.0 or less, more preferably 2.5 or less, further preferably 2.0 or less, more preferably 1.5 or less, still more preferably 1.0 or less, and still more preferably. Is 0.80 or less, more preferably 0.75 or less.
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.30 or more and 3.0 or less, more preferably 0.30 or more and 2.0, from the viewpoint of flame retardancy. Or less, more preferably 0.30 or more and 1.5 or less, still more preferably 0.30 or more and 1.0 or less, and from the viewpoint of bleed resistance, preferably 0.35 or more and 3.0 or less, more preferably It is 0.35 or more and 2.0 or less, more preferably 0.38 or more and 1.5 or less, and from the viewpoint of impact resistance, it is preferably 0.50 or more and 3.0 or less, more preferably 0.55 or more and 2.
  • 0 or less more preferably 0.60 or more and 1.5 or less, and preferably 0.35 or more and 3.0 or less, more preferably 0, from the viewpoint of fluidity, impact resistance, flame retardancy and bleed resistance. 40 or more 2.0 Lower, further preferably 0.50 to 1.0, even more preferably 0.55 or more 0.80 or less, even more preferably 0.60 to 0.75.
  • Examples of the metal hydroxide in the surface-treated metal hydroxide include aluminum hydroxide, magnesium hydroxide, calcium hydroxide and the like. Among these, aluminum hydroxide and magnesium hydroxide are preferable from the viewpoint of impact resistance and flame retardancy of the polylactic acid resin composition, and aluminum hydroxide is more preferable.
  • Examples of the surface treatment applied to the metal hydroxide include surface treatment using a silane coupling agent, a higher fatty acid, a titanate coupling agent, a sol-gel coating agent, a silicone polymer coating agent, a resin coating agent, and nitrate. Can be mentioned. Of these, surface treatment with a silane coupling agent is preferred from the viewpoint of enhancing the fluidity and impact resistance of the polylactic acid resin composition.
  • aluminum hydroxide and magnesium hydroxide treated with a silane coupling agent are preferable from the viewpoints of fluidity, impact resistance, and flame retardancy. More preferred is aluminum hydroxide treated with a ring agent.
  • silane coupling agent in the present invention examples include coupling agents such as isocyanate silane, amino silane, mercapto silane, epoxy silane, vinyl silane, methacryl silane, and epoxy silane.
  • a coupling agent of isocyanate silane, amino silane, mercapto silane, and epoxy silane is preferable, isocyanate silane, Aminosilane is more preferred, and isocyanate silane is still more preferred.
  • isocyanate silane examples include 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, tris- (3-trimethoxysilylpropyl) isocyanurate, and the like.
  • aminosilanes include ⁇ -aminopropyltriethoxysilane, n- ⁇ (aminoethyl) ⁇ -aminopropyltriethoxysilane, and the like.
  • Examples of mercaptosilane include 3-mercaptopropyltrimethoxysilane.
  • epoxy silane examples include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycidoxypropylmethyldiethoxysilane.
  • the metal hydroxide subjected to the surface treatment with the silane coupling agent is, for example, sprayed or coated on the surface of the metal hydroxide with a solution obtained by dissolving the silane coupling agent in a solvent such as acetone, ethyl acetate, or toluene. After the processing, it can be obtained by a method such as drying to remove the solvent.
  • a solvent such as acetone, ethyl acetate, or toluene.
  • the metal hydroxide subjected to the surface treatment with the silane coupling agent is a combination of the silane coupling agent and the metal hydroxide from the viewpoint of enhancing the flame retardancy, bleed resistance, and impact resistance of the polylactic acid resin composition.
  • What processed mass ratio (silane coupling agent / metal hydroxide) as a ratio of 0.1 / 99.9 to 5/95 is preferable, and processed as a ratio of 0.3 / 99.7 to 3/97 More preferred are those treated at a ratio of 0.5 / 99.5 to 2/98.
  • the surface-treated metal hydroxide has an average particle diameter of preferably 0.5 ⁇ m or more, more preferably 1 ⁇ m or more, and further preferably 2 ⁇ m or more from the viewpoint of flame retardancy, and from the viewpoint of impact resistance.
  • the thickness is preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less, and still more preferably 4 ⁇ m or less.
  • This average particle size means a volume median particle size (D 50 ), and is measured by using a laser diffraction / scattering type particle size distribution analyzer “Mastersizer 2000” (manufactured by Malvern).
  • the volume median was obtained under the conditions of a particle refractive index of 1.58 (imaginary part 0.1) and a dispersion medium refractive index of 1.42.
  • the particle size (D 50 ) is measured.
  • the surface-treated metal hydroxide can be used singly or in combination of two or more, and the combined use of metal hydroxides having different average particle sizes balances fluidity and impact resistance. From the viewpoint of The difference in average particle diameter is preferably 0.5 ⁇ m or more, more preferably 1 ⁇ m or more, preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less.
  • the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is 40 parts by mass or more, preferably from the viewpoint of enhancing the flame retardancy of the polylactic acid resin composition and the bleed resistance of the plasticizer or triaryl phosphate. 60 parts by mass or more, more preferably 70 parts by mass or more, further preferably 75 parts by mass or more, and from the viewpoint of fluidity and impact resistance, 120 parts by mass or less, preferably 110 parts by mass or less, more preferably 100 parts by mass. Part or less, more preferably 95 parts by weight or less.
  • the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass or more and 120 parts by mass or less, from the viewpoint of fluidity, flame retardancy, impact resistance, and bleed resistance. Preferably they are 70 mass parts or more and 110 mass parts or less, More preferably, they are 75 mass parts or more and 100 mass parts or less.
  • the content of the surface-treated metal hydroxide means the total content when a plurality of surface-treated metal hydroxides are contained.
  • the polylactic acid resin composition of the present invention contains an organic crystal nucleating agent from the viewpoint of improving the crystallization speed of the polylactic acid resin, improving the crystallinity of the polylactic acid resin, and improving the impact resistance. Can do.
  • organic crystal nucleating agent in the present invention, it is preferable to use one or more organic crystal nucleating agents selected from the group consisting of the following (a) to (d).
  • organic crystal nucleating agents selected from the group consisting of the following (a) to (d).
  • organic crystal nucleating agent (a)] One or more organic compounds selected [referred to as organic crystal nucleating agent (a)]
  • the organic crystal nucleating agent (c) and the organic crystal nucleating agent (d) are preferable from the viewpoint of improving the flexural modulus.
  • the organic crystal nucleating agent (c) is preferably a phenylphosphonic acid metal salt having an optionally substituted phenyl group and a phosphonic group (—PO (OH) 2 ).
  • substituents include an alkyl group having 1 to 10 carbon atoms, an alkoxycarbonyl group having 1 to 10 carbon atoms in an alkoxy group, and the like.
  • phenylphosphonic acid examples include unsubstituted phenylphosphonic acid, methylphenylphosphonic acid, ethylphenylphosphonic acid, propylphenylphosphonic acid, butylphenylphosphonic acid, dimethoxycarbonylphenylphosphonic acid, and diethoxycarbonylphenylphosphonic acid. And unsubstituted phenylphosphonic acid is preferred.
  • metal salt of phenylphosphonic acid examples include salts of lithium, sodium, magnesium, aluminum, potassium, calcium, barium, copper, zinc, iron, cobalt, nickel, and the like, and zinc salts are preferable.
  • the compound having a hydroxyl group and an amide group in the molecule of the organic crystal nucleating agent (d) is preferably an aliphatic amide having a hydroxyl group, having two or more hydroxyl groups in the molecule, and having two amide groups.
  • An aliphatic amide having two or more is more preferable.
  • Specific examples include hydroxy fatty acid monoamides such as 12-hydroxy stearic acid monoethanolamide, methylene bis 12-hydroxy stearic acid amide, ethylene bis 12-hydroxy stearic acid amide, hexamethylene bis 12-hydroxy stearic acid amide and the like. Etc.
  • the hydroxy fatty acid ester of the organic crystal nucleating agent (d) is preferably a hydroxy fatty acid ester having 12 to 22 carbon atoms of the fatty acid, having a hydroxy group having two or more hydroxyl groups and two or more ester groups in the molecule.
  • Fatty acid esters are more preferred. Specific examples include 12-hydroxystearic acid triglyceride, 12-hydroxystearic acid diglyceride, 12-hydroxystearic acid monoglyceride, pentaerythritol mono-12-hydroxystearate, pentaerythritol di-12-hydroxystearate, pentaerythritol.
  • -Hydroxy fatty acid esters such as tri-12-hydroxystearate.
  • a compound having an amide group and a metal salt of phenylphosphonic acid are used in combination, more preferably a hydroxy fatty acid bisamide and a metal salt of unsubstituted phenylphosphonic acid are used in combination, and ethylene bis 12-hydroxystearic acid amide. Further, it is more preferable to use an unsubstituted zinc salt of phenylphosphonic acid in combination.
  • the mass ratio of the hydroxy fatty acid bisamide and the metal salt of phenylphosphonic acid increases the crystallization speed of the polylactic acid resin, from the viewpoint of improving impact resistance, Preferably it is 0.2 or more, More preferably, it is 0.3 or more, More preferably, it is 0.5 or more, Preferably it is 6 or less, More preferably, it is 4 or less, More preferably, it is 2 or less.
  • the content of the organic crystal nucleating agent is preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polylactic acid resin. More preferably 5 parts by mass or more, more preferably 0.7 parts by mass or more, more preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and still more preferably 2.5 parts by mass or less.
  • the content of the organic crystal nucleating agent means the total content of all the organic crystal nucleating agents contained in the polylactic acid resin composition.
  • the polylactic acid resin composition of the present invention may further contain a hydrolysis inhibitor as appropriate in addition to the above components.
  • hydrolysis inhibitor examples include carbodiimide compounds such as polycarbodiimide compounds and monocarbodiimide compounds.
  • polycarbodiimide compound examples include poly (4,4′-diphenylmethanecarbodiimide), poly (4,4′-dicyclohexylmethanecarbodiimide), poly (1,3,5-triisopropylbenzene) polycarbodiimide, poly (1,3,3). 5-triisopropylbenzene and 1,3-diisopropylbenzene) polycarbodiimide and the like, and examples of the monocarbodiimide compound include N, N′-di-2,6-diisopropylphenylcarbodiimide and the like.
  • the carbodiimide compounds may be used alone or in combination of two or more.
  • Poly (4,4′-dicyclohexylmethanecarbodiimide) is obtained by converting carbodilite LA-1 (manufactured by Nisshinbo Chemical Co., Ltd.), poly (1,3,5-triisopropylbenzene) polycarbodiimide and poly (1,3,5-trimethyl).
  • the content of the hydrolysis inhibitor is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin, from the viewpoint of improving flame retardancy and impact resistance. More preferably, it is 1 part by mass or more, preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and still more preferably 3 parts by mass or less.
  • the polylactic acid resin composition of the present invention includes organic fillers, flame retardants, antioxidants, hydrocarbon waxes and lubricants that are anionic surfactants, ultraviolet absorbers, antistatic agents, in addition to the above components.
  • An agent, an antifogging agent, a light stabilizer, a pigment, an antifungal agent, an antibacterial agent, a foaming agent, and the like can be contained as long as the effects of the present invention are not impaired.
  • these content is not specifically limited, According to a well-known technique, it can set suitably.
  • the content of the organic filler is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less with respect to 100 parts by mass of the polylactic acid resin. More preferably, it is preferably 1 part by mass or less, and still more preferably substantially not blended.
  • organic fillers include plant-derived compounds such as cellulose and bagasse.
  • the polylactic acid resin composition of the present invention contains a polylactic acid resin, a triaryl phosphate having a specific structure, a plasticizer, and a surface-treated metal hydroxide, and with respect to 100 parts by mass of the polylactic acid resin,
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass
  • the content of the surface-treated metal hydroxide is 40 to 120 parts by mass
  • the mass ratio of the plasticizer to the triaryl phosphate (Plasticizer / triaryl phosphate) is blended in an amount of 0.30 to 3.5, and if necessary, raw materials containing various components are mixed in a closed kneader, a single or twin screw extruder, and an open roll type kneader.
  • melt-kneading can be prepared by melt-kneading using a known kneader such as a machine. After the melt-kneading, the melt-kneaded product may be dried or cooled according to a known method. In addition, the raw materials can be subjected to melt kneading after being uniformly mixed in advance using a Henschel mixer, a super mixer, or the like. In order to promote the plasticity of the polylactic acid resin during melt kneading, it may be melt-mixed in the presence of a supercritical gas.
  • the melt kneading temperature is preferably 160 ° C. or higher, more preferably 165 ° C. or higher, further preferably 170 ° C. or higher, from the viewpoint of improving the moldability and deterioration prevention of the polylactic acid resin composition. From the viewpoint of suppressing decomposition, it is preferably 230 ° C. or lower, more preferably 220 ° C. or lower, and further preferably 215 ° C. or lower.
  • the melt-kneading time cannot be generally determined depending on the melt-kneading temperature and the type of the kneader, but is preferably 15 to 900 seconds.
  • the polylactic acid resin composition of the present invention has excellent fluidity and good processability, and can be formed into various molded articles according to known methods.
  • a molding method a known method can be used.
  • this invention also provides the molded object obtained by injection-molding the polylactic acid resin composition of this invention.
  • the injection-molded body can be molded, for example, by filling the polylactic acid resin composition of the present invention into a mold having a desired shape using an injection molding machine.
  • injection molding machine As the injection molding, a known injection molding machine can be used. For example, a cylinder having a cylinder and a screw inserted into the cylinder as main components [J75E-D, J110AD-180H (manufactured by Nippon Steel), etc.] can be used.
  • the raw material of the polylactic acid resin composition of the present invention may be supplied to a cylinder and melt-kneaded as it is, it is preferable to fill an injection molding machine with a melt-kneaded material in advance. That is, after the polylactic acid resin composition of the present invention is melt-kneaded, it is preferably filled into a mold having a desired shape using an injection molding machine and molded.
  • the set temperature of the cylinder is preferably 180 ° C. or higher from the viewpoint of injection moldability, and preferably 220 ° C. or lower, more preferably 210 ° C. from the viewpoint of suppressing deterioration of the polylactic acid resin and decomposition of triaryl phosphate. ° C or lower, more preferably 200 ° C or lower.
  • an injection molding machine equipped with a melt kneader it means the set temperature of the cylinder of the kneader during melt kneading.
  • the cylinder is equipped with a heater, and the temperature is adjusted accordingly.
  • the heater adjusted to the set temperature is preferably at least on the melt-kneaded product discharge port side (nozzle tip side).
  • the mold temperature is preferably 110 ° C. or lower, more preferably 100 ° C. or lower, still more preferably 90 ° C. or lower, and still more preferably 80 ° C. or lower, from the viewpoint of improving workability and reducing production costs. Moreover, from a viewpoint of the improvement of impact resistance by the improvement of crystallization speed, 30 degreeC or more is preferable, 40 degreeC or more is more preferable, and 60 degreeC or more is still more preferable. Since the polylactic acid resin composition of the present invention has an excellent crystallization rate and can be molded at a low temperature, a molded product having sufficient heat resistance can be obtained even at the mold temperature.
  • the holding time in the mold is not particularly limited, but is preferably 3 seconds or more, more preferably from the viewpoint of improving the impact resistance by crystallization, from the viewpoint of productivity of a molded article made of the polylactic acid resin composition. Is 10 seconds or longer, more preferably 20 seconds or longer, and preferably 90 seconds or shorter, more preferably 80 seconds or shorter, still more preferably 70 seconds or shorter, from the viewpoint of improving workability and reducing production costs.
  • the method for producing the molded body is not particularly limited as long as it includes a step of injection-molding the polylactic acid resin composition of the present invention. Depending on the type of the molded product to be obtained, a step may be added as appropriate. it can.
  • Step (1) A polylactic acid resin composition obtained by blending a polylactic acid resin with a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups, the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the triaryl phosphate The mass ratio of the plasticizer (plasticizer / triaryl phosphate) is 0.30 to 3.5, and the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  • the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin
  • the triaryl phosphate The
  • Process step (2) of melt-kneading a polylactic acid resin composition to prepare a melt-kneaded product of the polylactic acid resin composition Polylactic acid resin composition obtained in step (1) A step of injection molding the melt-kneaded product into a mold
  • Step (1) is a step of preparing a melt-kneaded product of the polylactic acid resin composition. Specifically, it contains a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, and the triaryl phosphate contains 1 alkylaryl group having an alkyl group having 1 to 3 carbon atoms.
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin
  • the mass ratio of the plasticizer to the triaryl phosphate is 0.30 to 3.5
  • the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. It can be prepared by melt-kneading at a temperature.
  • Step (2) is a step of injection molding a melt-kneaded product of the polylactic acid resin composition.
  • the melt-kneaded product obtained in the step (1) is preferably filled into an injection molding machine equipped with a cylinder heated to the above-mentioned preferable cylinder set temperature, and the inside of the mold at the above-mentioned preferable mold temperature is filled. Can be injected and molded.
  • the molded body of the polylactic acid resin composition of the present invention thus obtained is excellent in impact resistance, bleed resistance, and flame retardancy, and can be suitably used as home appliance parts such as housings for information home appliances.
  • the flame retardancy of the molded article of the present invention is preferably V-1 or more, more preferably V-0, when measured by the method described in the Examples.
  • L / D is preferably 145 or more, and more preferably 160 or more.
  • the impact resistance of the molded article of the present invention is preferably 60 cm or more, more preferably 75 cm or more, and still more preferably 90 cm or more.
  • the bleed resistance of the molded article of the present invention is preferably B or more, and more preferably A.
  • a polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl group having 1 to 3 carbon atoms.
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the mass ratio of the plasticizer to the triaryl phosphate (Plasticizer / triaryl phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  • Polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl group having 1 to 3 carbon atoms.
  • the total mass of the triaryl phosphate and the plasticizer
  • Triaryl phosphates have the general formula: (R 7 R 8 ArO) a (ArO) 3-a PO (In the formula, Ar represents a benzene ring, and R 7 and R 8 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, except that both are hydrogen atoms; Represents an integer of ⁇ 3)
  • the polylactic acid resin composition as described in said ⁇ 1> whose compound represented by these is preferable.
  • R 7 and R 8 in the above formula when both are methyl groups, when R 7 is a methyl group and R 8 is a hydrogen atom, R 7 is an ethyl group and R 8 is a hydrogen atom.
  • R 7 is preferably an isopropyl group and R 8 is a hydrogen atom.
  • R 7 is a methyl group and R 8 is a hydrogen atom
  • R 7 is an isopropyl group and R 8 is a hydrogen atom.
  • the polylactic acid resin composition according to ⁇ 2> which is more preferable.
  • the triaryl phosphate represented by the above formula is a compound containing an alkylaryl group having an alkyl group having 1 to 3 carbon atoms, preferably 1 to 2, more preferably 1, 3>
  • the triaryl phosphate represented by the above formula includes trixylenyl phosphate, tricresyl phosphate, dixylenyl phenyl phosphate, dicresyl phenyl phosphate, xylenyl diphenyl phosphate, isopropylphenyl diphenyl phosphate, and cresyl
  • the content of triaryl phosphate in the polylactic acid resin composition is preferably 5 parts by mass or more, more preferably 6 parts by mass or more, still more preferably 8 parts by mass or more, relative to 100 parts by mass of the polylactic acid resin. More preferably, it exceeds 10 parts by mass, preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, and still more preferably 14 parts by mass or less, ⁇ 1> ⁇ 5>
  • the polylactic acid resin composition according to any one of the above.
  • the plasticizer is preferably one or two selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers. Any of the above ⁇ 1> to ⁇ 6>, except that the phosphate ester plasticizer excludes a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms.
  • the plasticizer is preferably an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 carbon atoms (preferably 2 to 4 carbon atoms), and a (poly) oxyalkylene group or 2 to 6 carbon atoms ( One or more selected from the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer, preferably having an alkylene group of 2-4)
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 7>, wherein two or more are more preferable.
  • the plasticizer is preferably one or more selected from the group consisting of the following compound groups (A) to (C), and when used in combination of two or more, the same compound group is also different.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 8>, which may be a group of compounds.
  • Compound group (A) An ester compound having two or more ester groups in the molecule, wherein at least one of the alcohol components constituting the ester compound is an average of 2 to 3 alkylene oxides per hydroxyl group.
  • Ester compound group (B) which is an alcohol added with 5 to 5 moles Formula (I): R 1 O—CO—R 2 —CO — [(OR 3 ) m O—CO—R 2 —CO—] n OR 1 (I) (Wherein R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 to 6 carbon atoms, and m is 1 to 6) And n represents a number from 1 to 12, provided that all R 2 may be the same or different, and all R 3 may be the same or different.
  • Compound group (C) represented by formula (II):
  • R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and A 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms
  • X, y and z are each independently a positive number indicating the average number of moles added of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less
  • Compound ⁇ 10> represented by the formula:
  • the compound group (A) an ester of acetic acid and glycerin with an average of 3 to 6 moles of ethylene oxide adduct (1 to 2 moles of ethylene oxide added per hydroxyl group), acetic acid and ethylene Esters of polyethylene glycol with an average addition mole number of oxide of 4 to 6, polyethylene glycol monomethyl ether with an average addition mole number of succinic acid and ethylene oxide of 2 to 3 (addition of 2 to 3 moles of ethylene oxide per hydroxyl group)
  • the compound group (B) includes at least one dibasic acid selected from succinic acid, glutaric acid, and adipic acid, diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,3-propane
  • the polylactic acid resin composition according to ⁇ 9>, wherein an oligoester of at least one dihydric alcohol selected from diol is preferable [in formula (I), n 1.2 to 3].
  • plasticizers preferably one or two selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers.
  • polyester plasticizers Selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers having 6 to 6 (preferably 2 to 4) alkylene groups
  • the content of one or more compounds more preferably the content of one or more compounds selected from the group consisting of the compound groups (A) to (C)
  • the polylactic acid according to any one of ⁇ 8> to ⁇ 12>, preferably 50% by mass or more, more preferably 80% by mass or more, further preferably 90% by mass or more, and further preferably substantially 100% by mass. Resin composition.
  • the content of the plasticizer is preferably 4 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 6 parts by mass or more, and still more preferably 7 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  • the above is preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, still more preferably 14 parts by mass or less, and still more preferably 12 parts by mass or less.
  • >- ⁇ 13> The polylactic acid resin composition according to any one of the above.
  • the total mass of the triaryl phosphate and the plasticizer is preferably 17 parts by mass or more, more preferably 18 parts by mass or more, and still more preferably 19 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin. Is 28 parts by mass or less, more preferably 26 parts by mass or less, still more preferably 24 parts by mass or less, and still more preferably 22 parts by mass or less.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 14> object.
  • the total mass of the triaryl phosphate and the plasticizer is preferably 16 parts by mass or more and 24 parts by mass or less, more preferably 16 parts by mass or more and 22 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin.
  • the total mass of the triaryl phosphate and the plasticizer is preferably 22 parts by mass or more and 30 parts by mass or less, more preferably 24 parts by mass or more and 30 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin.
  • the total mass of the triaryl phosphate and the plasticizer is preferably 18 parts by mass or more and 24 parts by mass or less, more preferably 19 parts by mass or more and 22 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 15>. ⁇ 19>
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.35 or more, more preferably 0.38 or more, still more preferably 0.40 or more, and still more preferably 0.8.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 18>, which is 0.5 or less, more preferably 1.0 or less, even more preferably 0.80 or less, and even more preferably 0.75 or less. . ⁇ 20>
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.30 to 3.0, more preferably 0.30 to 2.0, and still more preferably 0.00.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 19> which is 30 or more and 1.5 or less, more preferably 0.30 or more and 1.0 or less.
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.35 or more and 3.0 or less, more preferably 0.35 or more and 2.0 or less, and still more preferably 0.8.
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.50 to 3.0, more preferably 0.55 to 2.0, and still more preferably 0.8.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 19>, which is 60 or more and 1.5 or less.
  • the mass ratio of the plasticizer to the triaryl phosphate is preferably 0.35 or more and 3.0 or less, more preferably 0.40 or more and 2.0 or less, and still more preferably 0.00.
  • the silane coupling agent is preferably a coupling agent such as isocyanate silane, amino silane, mercapto silane, epoxy silane, vinyl silane, methacryl silane, epoxy silane, etc., and is a coupling agent for isocyanate silane, amino silane, mercapto silane, epoxy silane.
  • the metal hydroxide subjected to the surface treatment with the silane coupling agent has a mass ratio of the silane coupling agent to the metal hydroxide (silane coupling agent / metal hydroxide) of 0.1 / 99. 9 to 5/95 is preferable, 0.3 / 99.7 to 3/97 is more preferable, and 0.5 / 99.5 to 2/98 is more preferable, and the poly described in the above ⁇ 25> or ⁇ 26> Lactic acid resin composition.
  • the surface-treated metal hydroxide is preferably 0.5 ⁇ m or more, more preferably 1 ⁇ m or more, further preferably 2 ⁇ m or more, preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less, and even more preferably 4 ⁇ m or less.
  • the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 27>, wherein ⁇ 29> A difference in average particle size is preferably 0.5 ⁇ m or more, more preferably 1 ⁇ m or more, preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less, and metal hydroxides having different average particle sizes are used in combination.
  • the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass or more, more preferably 70 parts by mass or more, and further preferably 75 parts by mass or more, preferably The polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 29>, which is 110 parts by mass or less, more preferably 100 parts by mass or less, and still more preferably 95 parts by mass or less.
  • the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass to 120 parts by mass, more preferably 70 parts by mass to 110 parts by mass, and still more preferably 75 parts.
  • the content of the polylactic acid resin in the polylactic acid resin composition is preferably 30% by mass or more, more preferably 40% by mass or more, still more preferably 43% by mass or more, and still more preferably 45% by mass or more.
  • Lactic acid resin composition preferably 80% by mass or less, more preferably 70% by mass or less, still more preferably 60% by mass or less, and still more preferably 55% by mass or less, in any one of the above items ⁇ 1> to ⁇ 32> Lactic acid resin composition.
  • the organic crystal nucleating agent it is preferable to use one or more organic crystal nucleating agents selected from the group consisting of the following (c) to (d), Lactic acid resin composition.
  • organic crystal nucleating agent (c) selected from the group consisting of metal salts of sulfoaromatic carboxylic acid esters, metal salts of phosphoric acid esters, metal salts of phenylphosphonic acid, metal salts of rosin acids, aromatic carboxylic acid amides, and rosin acid amides Species or two or more organic compounds [referred to as organic crystal nucleating agent (c)]
  • organic crystal nucleating agent (d) One or more organic compounds selected from the group consisting of a compound having a hydroxyl group and an amide group in the molecule and a hydroxy fatty acid ester [referred to as organic crystal nucleating agent (d)] ⁇ 36>
  • the organic crystal nucleating agent (c) is preferably a phenylphosphonic acid metal salt having an optionally substituted phenyl group and a phosphonic group (—PO (OH) 2 ), and unsubstituted phenylphosphonic acid.
  • metal salts of acid More preferred are metal salts of acid, methylphenylphosphonic acid, ethylphenylphosphonic acid, propylphenylphosphonic acid, butylphenylphosphonic acid, dimethoxycarbonylphenylphosphonic acid, diethoxycarbonylphenylphosphonic acid, and metal salts of unsubstituted phenylphosphonic acid Is more preferable,
  • ⁇ 37> As a metal salt, lithium, sodium, magnesium, aluminum, potassium, calcium, barium, copper, zinc, iron, cobalt, nickel are preferable, and zinc salt is more preferable,
  • the compound having a hydroxyl group and an amide group in the molecule of the organic crystal nucleating agent (d) is preferably an aliphatic amide having a hydroxyl group, having two or more hydroxyl groups in the molecule and having two or more amide groups. More preferred are aliphatic amides such as hydroxy fatty acid monoamides such as 12-hydroxystearic acid monoethanolamide, methylene bis 12-hydroxystearic acid amide, ethylene bis 12-hydroxystearic acid amide, hexamethylene bis 12-hydroxystearic acid amide and the like.
  • Organic crystal nucleating agent (c) and (d) are preferably used in combination, more preferably a compound having a hydroxyl group and an amide group in the molecule and a metal salt of phenylphosphonic acid, and hydroxy fatty acid. It is more preferable to use a metal salt of bisamide and unsubstituted phenylphosphonic acid in combination, and it is more preferable to use ethylenebis12-hydroxystearic acid amide and a zinc salt of unsubstituted phenylphosphonic acid in combination.
  • the polylactic acid resin composition according to any one of the above.
  • the mass ratio of the hydroxy fatty acid bisamide and the metal salt of phenylphosphonic acid is preferably 0.2 or more, more preferably 0.3 or more, still more preferably 0.00.
  • the polylactic acid resin composition according to ⁇ 39> which is 5 or more, preferably 6 or less, more preferably 4 or less, and still more preferably 2 or less.
  • the content of the organic crystal nucleating agent is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and still more preferably 0.7 parts by mass or more with respect to 100 parts by mass of the polylactic acid resin.
  • the polylactic acid resin composition according to any one of ⁇ 34> to ⁇ 40> preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and further preferably 2.5 parts by mass or less.
  • the content of the hydrolysis inhibitor is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and further preferably 1 part by mass or more with respect to 100 parts by mass of the polylactic acid resin.
  • the polylactic acid resin composition according to ⁇ 42> preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and still more preferably 3 parts by mass or less.
  • ⁇ 44> containing a polylactic acid resin, a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms, a plasticizer, and a surface-treated metal hydroxide, and the polylactic acid
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the resin
  • the content of the surface-treated metal hydroxide is 40 to 120 parts by mass
  • the polylactic acid resin composition according to any one of the above. ⁇ 45> The melt kneading temperature is preferably 160 ° C. or higher, more preferably 165 ° C. or higher, more preferably 170 ° C. or higher, and preferably 230 ° C. or lower, more preferably 220 ° C. or lower, and even more preferably 215 ° C.
  • the polylactic acid resin composition according to ⁇ 44> which is the following.
  • Injection molding is performed using an injection molding machine in which the set temperature of the cylinder is preferably 180 ° C or higher, preferably 220 ° C or lower, more preferably 210 ° C or lower, and further preferably 200 ° C or lower.
  • the molded product according to ⁇ 46>. ⁇ 48> The mold temperature is preferably 110 ° C. or lower, more preferably 100 ° C. or lower, still more preferably 90 ° C. or lower, still more preferably 80 ° C. or lower, more preferably 30 ° C. or higher, and more preferably 40 ° C. or higher.
  • the molded article according to the above ⁇ 46> or ⁇ 47> which is more preferably 60 ° C. or higher.
  • Step (1) A polylactic acid resin composition obtained by blending a polylactic acid resin with a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups, the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the triaryl phosphate The mass ratio of the plasticizer (plasticizer / triaryl phosphate) is 0.30 to 3.5, and the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  • the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups
  • the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin
  • the triaryl phosphate The
  • Process step (2) of melt-kneading a polylactic acid resin composition to prepare a melt-kneaded product of the polylactic acid resin composition Polylactic acid resin composition obtained in step (1) A step of injection molding the melt-kneaded product into a mold
  • the average particle size of the surface-treated metal hydroxide means the volume median particle size (D 50 ), and a laser diffraction / scattering type particle size distribution measuring device “Mastersizer 2000” (manufactured by Malvern) is used.
  • Mastersizer 2000 manufactured by Malvern
  • Isopar G manufactured by ExxonMobil
  • the particle refractive index is 1.58 (imaginary part 0.1) and the dispersion medium refractive index is 1.42 at a concentration at which the scattering intensity is 5 to 15%.
  • the volume-median particle size (D 50 ) is measured.
  • Saponification value Analysis is performed according to the test method of JIS K 0070, except that the temperature of the water bath is 95 ° C. and the heating temperature is 1 hour.
  • the molecular weight of the plasticizer compound group (B) means the number average molecular weight, and is calculated from the acid value, hydroxyl value, and saponification value according to the following formula.
  • Average molecular weight M (M 1 + M 2 ⁇ M 3 ⁇ 2) ⁇ n + M 1 ⁇ (M 3 ⁇ 17.01) ⁇ 2 + (M 3 ⁇ 17.01) ⁇ p + (M 2 ⁇ 17.01) ⁇ q + 1.
  • Terminal alkyl esterification rate The molecular terminal alkyl esterification rate (terminal alkyl esterification rate) can be calculated from the following formula. The larger the value of the molecular terminal alkyl esterification rate, the free carboxyl group or hydroxyl group There are few, and it shows that the molecular terminal is fully alkylesterified.
  • Terminal alkyl esterification rate (%) (p ⁇ 2) ⁇ 100
  • M 1 molecular weight of diester of dicarboxylic acid used as raw material and monohydric alcohol used as raw material
  • M 2 molecular weight of dihydric alcohol used as raw material
  • M 3 molecular weight of monohydric alcohol used as raw material
  • p in one molecule
  • q Number of terminal hydroxyl groups in one molecule
  • Ether group number The ether group number, which is the number of millimoles (mmol) of ether groups in 1 g of carboxylic acid ester, is calculated from the following formula.
  • m average number of repeating oxyalkylene groups
  • m-1 represents the number of ether groups in one molecule of dihydric alcohol
  • molecular weight uses the molecular weight of a number average value.
  • the obtained diester had a weight average molecular weight of 410, a viscosity (23 ° C.) of 27 mPa ⁇ s, an acid value of 0.2 mgKOH / g, a saponification value of 274 mgKOH / g, a hydroxyl value of 1 mgKOH / g or less, and a hue APHA200.
  • the separated lower layer was drained, and the remaining upper layer was dehydrated under reduced pressure at 75 ° C., and the solid content was further removed by filtration to obtain 266 g of the desired tris (ethoxyethoxyethyl) phosphate (yield) 80%).
  • This tris (ethoxyethoxyethyl) phosphate is a colorless and transparent uniform liquid.
  • the chloro ion content was 10 mg / kg or less.
  • ⁇ Aluminum hydroxide (A) Production example 1 of surface-treated aluminum hydroxide> 5 g of an isocyanate-based silane coupling agent (3-isocyanatepropyltriethoxysilane, Shin-Etsu Chemical Co., KBE-9007) is dissolved in 200 g of an organic solvent (acetone), and aluminum hydroxide (Nippon Light Metal Co., Ltd., BE033, average) 500 g of particle size 2 ⁇ m, content of alkali metal substance 0.01% by mass), stirred with a mixer, then the organic solvent was removed and dried to obtain a mass ratio (silane coupling agent / aluminum hydroxide) An isocyanate-based silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (A)) treated at a ratio of 1/99 was obtained.
  • an isocyanate-based silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (A)) treated at a ratio of 1/99 was obtained.
  • KBE-9007 isocyanate-based silane coupling agent
  • aluminum hydroxide manufactured by Nippon Light Metal Co., Ltd., B703, average particle size 3.5 ⁇ m, alkali metal-based material
  • ⁇ Aluminum hydroxide (C) Production example 3 of surface-treated aluminum hydroxide> In the same manner as in Production Example 1 for surface-treated aluminum hydroxide, an amino-based silane coupling agent (3-aminopropyltriethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., KBE-903) and aluminum hydroxide (B703) in a mass ratio ( An amino silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (C)) treated with a silane coupling agent / aluminum hydroxide in a ratio of 1/99 was obtained.
  • an amino-based silane coupling agent 3-aminopropyltriethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., KBE-903
  • aluminum hydroxide (B703) aluminum hydroxide (B703) in a mass ratio
  • Step (2) The pellets obtained in step (1) were injection-molded using an injection molding machine (manufactured by Nippon Steel Works, J75E-D) with a cylinder temperature of 190 ° C., with a mold temperature of 80 ° C. and a molding time of 60 seconds. Test pieces [a prismatic test piece (125 mm ⁇ 12 mm ⁇ 1.6 mm) and a flat plate test piece (100 mm ⁇ 100 mm ⁇ 2 mm)] were obtained.
  • an injection molding machine manufactured by Nippon Steel Works, J75E-D
  • Test pieces [a prismatic test piece (125 mm ⁇ 12 mm ⁇ 1.6 mm) and a flat plate test piece (100 mm ⁇ 100 mm ⁇ 2 mm)] were obtained.
  • Test Example 1 ⁇ Evaluation of flame retardancy> Using a test piece (prism test piece (125 mm ⁇ 12 mm ⁇ 1.6 mm)), a flame of a gas burner for 10 seconds at the lower end of a vertically held sample based on the safety standard UL94 vertical combustion test procedure of Underwriters Laboratories. A flame test was conducted on five samples in which a flame was contacted, and then combustion was stopped within 30 seconds, and then an indirect flame was further applied for 10 seconds. Based on the criteria of the UL94 vertical combustion test (UL94V), V-2, V-1, and V-0 were judged. The judgment criteria are shown below. V-1 or more is preferable, and V-0 is more preferable. In addition, about the thing which does not correspond to these criteria, a flame retardance was set to Not.
  • UL94V UL94 vertical combustion test
  • Test Example 2 ⁇ Evaluation of fluidity> The obtained polylactic acid resin composition pellets were injection molded using an injection molding machine (Japan Steel Works, J75E-D) with a cylinder temperature of 200 ° C., and a mold temperature of 80 ° C. and an injection pressure of 942 kgf / A molded body for evaluation of a 3 mm-thick spiral flow was injection-molded by setting cm 2 and an injection speed of 68 cm 3 / sec, respectively.
  • L / D was determined by setting the length of the molded body to L (mm) and the thickness to D (mm), and used as an index of fluidity.
  • a resin composition having a larger L / D has better fluidity, and L / D is preferably 145 or more, and more preferably 160 or more.
  • Test Example 3 ⁇ Evaluation of Impact Resistance> Using a falling ball impact tester (manufactured by Yasuda Seiki Seisakusho Co., Ltd.) and a flat plate test piece (100 mm x 100 mm x 2 mm), the height (cm) at which the 1 kg iron ball was dropped onto the flat plate test piece was dropped. It was measured as the strength height. The falling ball impact test was repeated 10 times, and the number average value of falling ball impact strength height (cm) was determined. The higher the falling ball impact strength height (cm), the better the impact resistance. 60 cm or more is preferable, 75 cm or more is more preferable, and 90 cm or more is more preferable.
  • Test Example 4 ⁇ Evaluation of bleed resistance> Using a test piece (125 mm ⁇ 12 mm ⁇ 1.6 mm), after standing for 1 week in a temperature-controlled room at a temperature of 60 ° C./humidity of 85%, the presence or absence of additive bleed in the surface appearance is visually observed, Bleed resistance was evaluated according to the following criteria. The smaller the bleed, the better the bleed resistance, preferably B or more, and more preferably A.
  • the polylactic acid resin composition of the present invention (Examples 1 to 18) containing a specific amount of polylactic acid resin, plasticizer, specific triaryl phosphate, and surface-treated metal hydroxide. ) Exhibited fluidity of 145 (L / D) or higher, flame retardancy of V-1 or higher, falling ball impact strength height of 60 cm or higher, and excellent bleed resistance.
  • the triphenyl phosphate having no alkyl group of Comparative Example 4 has low impact resistance
  • the condensed phosphate of Comparative Example 5 has low fluidity and impact resistance and poor bleed resistance.
  • Comparative Example 6 with a small amount of surface-treated metal hydroxide
  • bleed resistance is low
  • Comparative Example 7 with a large amount of surface-treated metal hydroxide
  • fluidity and impact resistance are low.
  • Comparative Example 8 in which the mass ratio of the plasticizer to triaryl phosphate was low and Comparative Example 9 in which the mass ratio of the plasticizer to triaryl phosphate was high
  • the bleed resistance was not good.
  • Comparative Example 10 in which the total amount of the plasticizer and triaryl phosphate was small, the fluidity was low, and in Comparative Example 11 in which the total amount was large, the bleed resistance was lowered.
  • the polylactic acid resin composition of the present invention can be suitably used as home appliance parts such as a casing of an information home appliance.

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Abstract

Provided are a polylactic acid resin composition which has excellent fluidity, flame resistance, shock resistance and bleed control, and a molded article using the composition, the composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate includes one or more of an alkyl aryl group having an alkyl group having 1 to 3 carbon atoms, the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, the mass ratio of the plasticizer with respect to the triaryl phosphate (plasticizer/triaryl phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is 40 to 120 parts by mass.

Description

ポリ乳酸樹脂組成物Polylactic acid resin composition
 本発明は、ポリ乳酸樹脂組成物に関する。更に詳しくは、情報家電の筐体等の家電部品として好適に使用し得るポリ乳酸樹脂組成物、及び該組成物を射出成形して得られる成形体に関する。 The present invention relates to a polylactic acid resin composition. More specifically, the present invention relates to a polylactic acid resin composition that can be suitably used as a home appliance part such as a casing of an information home appliance, and a molded body obtained by injection molding the composition.
 ポリ乳酸樹脂は、原料となるL-乳酸がトウモロコシ、芋等から抽出した糖分を用いて発酵法により生産されるため安価であること、原料が植物由来であるために二酸化炭素排出量が極めて少ないこと、また樹脂の特性として剛性が強く透明性が高いこと等の特徴により、現在その利用が期待されている。 Polylactic acid resin is inexpensive because L-lactic acid as a raw material is produced by fermentation using sugars extracted from corn, straw, etc., and the carbon dioxide emission is extremely low because the raw material is derived from plants. In addition, due to the characteristics of the resin such as high rigidity and high transparency, its use is currently expected.
 特許文献1には、難燃性とブリード性とのバランスに優れたポリ乳酸樹脂組成物を提供するために、ポリ乳酸樹脂と、金属水酸化物と、リン化合物と、前記リン化合物以外の揮発性化合物とを含み、前記リン化合物の含有量は、前記ポリ乳酸樹脂の合計値100質量部に対して10質量部以下であるポリ乳酸樹脂組成物が開示されている。 Patent Document 1 discloses a polylactic acid resin, a metal hydroxide, a phosphorus compound, and a volatilization other than the phosphorus compound in order to provide a polylactic acid resin composition having an excellent balance between flame retardancy and bleeding properties. A polylactic acid resin composition is disclosed in which the content of the phosphorus compound is 10 parts by mass or less with respect to a total value of 100 parts by mass of the polylactic acid resin.
 また、特許文献2には、耐熱性に優れた難燃かつ耐衝撃性ポリ乳酸樹脂組成物を提供するために、ポリ乳酸樹脂を主成分とし、リン酸トリフェニル類を3~30質量%、(メタ)アクリル酸エステル化合物を0.01~5質量%、過酸化物を0.001質量%以上含有する混合物を溶融混練してなることを特徴とするポリ乳酸樹脂組成物が開示されている。 Patent Document 2 discloses that in order to provide a flame-retardant and impact-resistant polylactic acid resin composition having excellent heat resistance, the main component is a polylactic acid resin and 3 to 30% by mass of triphenyl phosphates. A polylactic acid resin composition characterized by melting and kneading a mixture containing 0.01 to 5% by mass of a (meth) acrylic acid ester compound and 0.001% by mass or more of a peroxide is disclosed. .
 特許文献3には、耐熱性、耐衝撃性、更に可撓性に優れるポリ乳酸樹脂組成物を得るために、ポリ乳酸樹脂と、イソシアネート系シランカップリング剤によって表面処理された金属水和物とを含有し、金属水和物中のアルカリ金属系物質の含有量が0.2質量%以下であるポリ乳酸樹脂組成物が開示されている。 Patent Document 3 discloses a polylactic acid resin and a metal hydrate surface-treated with an isocyanate-based silane coupling agent in order to obtain a polylactic acid resin composition excellent in heat resistance, impact resistance, and flexibility. And a polylactic acid resin composition in which the content of the alkali metal substance in the metal hydrate is 0.2% by mass or less is disclosed.
国際公開2011/155119号International Publication No. 2011/155119 特開2008-101084号公報JP 2008-101084 A 特開2009-270087号公報JP 2009-270087 A
発明の要約Summary of invention
 本発明は、下記〔1〕~〔2〕に関する。
〔1〕 ポリ乳酸樹脂、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェートが炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該トリアリールホスフェートと前記可塑剤の合計質量が前記ポリ乳酸樹脂100質量部に対して16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、前記表面処理された金属水酸化物の含有量が前記ポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物。
〔2〕 前記〔1〕記載の組成物を溶融混練した後、射出成形して得られる、成形体。
The present invention relates to the following [1] to [2].
[1] A polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl group having 1 to 3 carbon atoms The total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the mass ratio of the plasticizer to the triaryl phosphate (Plasticizer / triaryl phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Polylactic acid resin composition.
[2] A molded article obtained by melt-kneading the composition according to [1] and then injection molding.
発明の詳細な説明Detailed Description of the Invention
 特許文献1ではリン化合物のブリードが抑制できることが記載されているものの、リン化合物の配合量は限定されており、耐衝撃性が十分ではないという課題がある。また、特許文献2のポリ乳酸樹脂組成物では、得られる成形体からリン酸トリフェニル類がブリードするという課題がある。特許文献3では、難燃性が十分ではないという課題がある。 Although Patent Document 1 describes that the bleeding of a phosphorus compound can be suppressed, there is a problem that the compounding amount of the phosphorus compound is limited and the impact resistance is not sufficient. Moreover, in the polylactic acid resin composition of patent document 2, there exists a subject that phosphoric acid triphenyl bleeds from the molded object obtained. In patent document 3, there exists a subject that a flame retardance is not enough.
 本発明は、流動性と難燃性と耐衝撃性とブリード抑制に優れる、ポリ乳酸樹脂組成物、及び該組成物により得られる成形体に関する。 The present invention relates to a polylactic acid resin composition excellent in fluidity, flame retardancy, impact resistance and bleed suppression, and a molded article obtained from the composition.
 本発明のポリ乳酸樹脂組成物は、射出成形時の流動性に優れ、難燃性と耐衝撃性(衝撃強度)とブリード抑制に優れる成形体を提供することができる。 The polylactic acid resin composition of the present invention can provide a molded article excellent in fluidity during injection molding and excellent in flame retardancy, impact resistance (impact strength) and bleed suppression.
 本発明のポリ乳酸樹脂組成物は、ポリ乳酸樹脂、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有するものであって、前記トリアリールホスフェートが炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、かつ、該トリアリールホスフェートと可塑剤とが特定の割合で、かつ、特定の合計含有量となるように配合され、さらに、表面処理された金属水酸化物を特定量含有することで、流動性と難燃性と耐衝撃性とブリード抑制に優れるという効果を奏する。なお、以降において、表面処理された金属水酸化物のことを、単に、表面処理金属水酸化物と記載することもある。 The polylactic acid resin composition of the present invention comprises a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl having 1 to 3 carbon atoms. A surface-treated metal water containing at least one alkylaryl group having a group, wherein the triaryl phosphate and the plasticizer are blended so as to have a specific ratio and a specific total content. By containing a specific amount of oxide, the fluidity, flame retardancy, impact resistance, and bleed suppression are excellent. Hereinafter, the surface-treated metal hydroxide may be simply referred to as surface-treated metal hydroxide.
 このように優れた効果が奏される理由としては、例えば、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェートは、常温で液体であるため、射出成形時の流動性が高められる。また、流動性が向上することから、一般的な可塑剤には及ばないもののポリ乳酸樹脂と混合されると該樹脂の結晶性を向上させる働きがあり、耐衝撃性が向上すると推定される。また、固体のトリアリールホスフェートでは耐衝撃性が低下し、縮合系のアリールホスフェートでは、耐衝撃性に加えて耐ブリード性も低下するところ、前記構造を有するトリアリールホスフェートと可塑剤とを特定量で併用することにより、ポリ乳酸樹脂組成物の結晶化度が高くなり耐衝撃性が高くなると共に、両成分の耐ブリード性も向上することが可能となる。さらに、トリアリールホスフェート自身の難燃性により、表面処理金属水酸化物の配合量を低減でき、前記構造のトリアリールホスフェートと可塑剤と金属水酸化物を組み合わせて用いることで、難燃性を高めつつ、耐衝撃性や耐ブリード性を向上することができる。 The reason why such an excellent effect is exhibited is that, for example, a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms is liquid at room temperature, Increases fluidity. Moreover, since fluidity | liquidity improves, when it mixes with a polylactic acid resin although it does not reach a general plasticizer, it has a function which improves the crystallinity of this resin, and it is estimated that impact resistance improves. In addition, solid triaryl phosphates have reduced impact resistance, and condensed aryl phosphates have reduced impact resistance and bleed resistance. By using in combination, the crystallinity of the polylactic acid resin composition is increased, the impact resistance is increased, and the bleed resistance of both components can be improved. Furthermore, the amount of surface-treated metal hydroxide can be reduced due to the flame retardancy of the triaryl phosphate itself. By using a combination of the above-structured triaryl phosphate, plasticizer and metal hydroxide, flame retardancy can be reduced. While improving, impact resistance and bleed resistance can be improved.
〔ポリ乳酸樹脂組成物〕
 以下、各成分について記載する。
[Polylactic acid resin composition]
Hereinafter, each component will be described.
[ポリ乳酸樹脂]
 ポリ乳酸樹脂としては、市販されているポリ乳酸樹脂(例えば、Nature  Works社製、商品名:Nature  Works  PLA/NW3001D、NW4032D等)の他、乳酸やラクチドから公知の方法に従って合成したポリ乳酸樹脂が挙げられる。強度や耐熱性の向上の観点から、光学純度が好ましくは90%以上、より好ましくは95%以上のポリ乳酸樹脂が好ましく、例えば、比較的分子量が高く、また光学純度の高いNature  Works社製ポリ乳酸樹脂(NW4032D等)が好ましい。光学純度とは、ポリ乳酸樹脂中、L体又はD体の占めるモル%の割合のことである。
[Polylactic acid resin]
Examples of the polylactic acid resin include commercially available polylactic acid resins (for example, manufactured by Nature Works, trade names: Nature Works PLA / NW3001D, NW4032D, etc.), and polylactic acid resins synthesized from lactic acid and lactide according to a known method. Can be mentioned. From the viewpoint of improvement in strength and heat resistance, a polylactic acid resin having an optical purity of preferably 90% or more, more preferably 95% or more is preferable. For example, a polylactic acid resin having a relatively high molecular weight and a high optical purity is manufactured by Nature Works. Lactic acid resin (NW4032D etc.) is preferable. The optical purity is a ratio of mol% occupied by L-form or D-form in polylactic acid resin.
 また、本発明においては、前記ポリ乳酸樹脂以外に、他の生分解性樹脂が本発明の効果を損なわない範囲で適宜配合されていてもよい。他の生分解性樹脂としては、ポリブチレンサクシネート等のポリエステル樹脂、ポリヒドロキシアルカン酸等が挙げられる。また、前記ポリ乳酸樹脂の一部又は全部が、前記他の生分解性樹脂やポリプロピレン等の非生分解性樹脂とポリ乳酸樹脂とのブレンドによるポリマーアロイとして配合されていてもよい。なお、本明細書において「生分解性」とは、自然界において微生物によって低分子化合物に分解され得る性質のことであり、具体的には、JIS  K6953(ISO14855)「制御された好気的コンポスト条件の好気的かつ究極的な生分解度及び崩壊度試験」に基づいた生分解性のことを意味する。 In addition, in the present invention, in addition to the polylactic acid resin, other biodegradable resins may be appropriately blended within a range that does not impair the effects of the present invention. Examples of other biodegradable resins include polyester resins such as polybutylene succinate, polyhydroxyalkanoic acid, and the like. Further, a part or all of the polylactic acid resin may be blended as a polymer alloy by blending the other biodegradable resin or non-biodegradable resin such as polypropylene and polylactic acid resin. In the present specification, “biodegradable” means a property that can be decomposed into low molecular weight compounds by microorganisms in nature, and specifically, JIS K6953 (ISO 14855) “controlled aerobic composting conditions. This means biodegradability based on the “Aerobic and Ultimate Biodegradation and Disintegration Test”.
 ポリ乳酸樹脂組成物中のポリ乳酸樹脂の含有量は、流動性、難燃性、耐衝撃性を高める観点から、好ましくは30質量%以上、より好ましくは40質量%以上、更に好ましくは43質量%以上、より更に好ましくは45質量%以上であり、可塑剤や難燃剤を配合し、難燃性、耐衝撃性を高める観点から、好ましくは80質量%以下、より好ましくは70質量%以下、更に好ましくは60質量%以下、より更に好ましくは55質量%以下である。 The content of the polylactic acid resin in the polylactic acid resin composition is preferably 30% by mass or more, more preferably 40% by mass or more, and still more preferably 43% by mass from the viewpoint of improving fluidity, flame retardancy, and impact resistance. % Or more, still more preferably 45% by mass or more, and from the viewpoint of increasing the flame retardancy and impact resistance by blending a plasticizer and a flame retardant, preferably 80% by mass or less, more preferably 70% by mass or less, More preferably, it is 60 mass% or less, More preferably, it is 55 mass% or less.
[トリアリールホスフェート]
 本発明で用いられるトリアリールホスフェートは、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェート(以下、単にトリアリールホスフェートともいう)であればよいが、なかでも、以下の一般式:
   (RArO)(ArO)3-aPO
(式中、Arはベンゼン環を示し、R、Rは、同一又は異なって、水素原子あるいは炭素数1~3のアルキル基を示すが、共に水素原子である場合は除き、aは1~3の整数を示す)
で表される化合物が好ましい。
[Triaryl phosphate]
The triaryl phosphate used in the present invention may be any triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms (hereinafter, also simply referred to as triaryl phosphate). The following general formula:
(R 7 R 8 ArO) a (ArO) 3-a PO
(In the formula, Ar represents a benzene ring, and R 7 and R 8 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, except that both are hydrogen atoms; Represents an integer of ~ 3)
The compound represented by these is preferable.
 前記式におけるR、Rとしては、耐衝撃性、流動性、難燃性、耐ブリード性の観点から、いずれもがメチル基である場合、Rがメチル基、Rが水素原子である場合、Rがエチル基、Rが水素原子である場合、Rがイソプロピル基、Rが水素原子である場合が好ましく、Rがメチル基、Rが水素原子である場合、Rがイソプロピル基、Rが水素原子である場合がより好ましい。 As R 7 and R 8 in the above formula, from the viewpoint of impact resistance, fluidity, flame retardancy, and bleed resistance, when all are methyl groups, R 7 is a methyl group and R 8 is a hydrogen atom. In some cases, when R 7 is an ethyl group and R 8 is a hydrogen atom, it is preferable that R 7 is an isopropyl group and R 8 is a hydrogen atom, when R 7 is a methyl group and R 8 is a hydrogen atom, More preferably, R 7 is an isopropyl group and R 8 is a hydrogen atom.
 前記式におけるaは1~3の整数を示すが、耐衝撃性、流動性、難燃性、耐ブリード性の観点から、1~2の整数が好ましく、1がより好ましい。即ち、前記式で表される化合物は、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上、好ましくは1~2、より好ましくは1つ含む化合物である。 In the above formula, a represents an integer of 1 to 3, but from the viewpoint of impact resistance, fluidity, flame retardancy, and bleed resistance, an integer of 1 to 2 is preferable and 1 is more preferable. That is, the compound represented by the above formula is a compound containing one or more, preferably 1 to 2, more preferably 1 alkylaryl group having an alkyl group having 1 to 3 carbon atoms.
 前記式で表されるトリアリールホスフェートの具体例としては、トリキシレニルホスフェート、トリクレジルホスフェート、ジキシレニルフェニルホスフェート、ジクレジルフェニルホスフェート、キシレニルジフェニルホスフェート、イソプロピルフェニルジフェニルホスフェート、及びクレジルジフェニルホスフェートからなる群から選ばれる1種又は2種以上を挙げることができる。これらは、単独で又は2種以上組み合わせて用いることができ、なかでも、イソプロピルフェニルジフェニルホスフェート及びクレジルジフェニルホスフェートを単独で又は組み合わせて用いることが好ましい。 Specific examples of the triaryl phosphate represented by the above formula include trixylenyl phosphate, tricresyl phosphate, dixylenyl phenyl phosphate, dicresyl phenyl phosphate, xylenyl diphenyl phosphate, isopropyl phenyl diphenyl phosphate, and cresyl. The 1 type (s) or 2 or more types chosen from the group which consists of diphenyl phosphate can be mentioned. These can be used alone or in combination of two or more. Among them, it is preferable to use isopropylphenyl diphenyl phosphate and cresyl diphenyl phosphate alone or in combination.
 ポリ乳酸樹脂組成物におけるトリアリールホスフェートの含有量は、ポリ乳酸樹脂100質量部に対して、耐ブリード性、難燃性、及び耐衝撃性の観点から、好ましくは5質量部以上、より好ましくは6質量部以上、更に好ましくは8質量部以上、更に好ましくは10質量部を超えるものであり、耐ブリード性及び耐衝撃性の観点から、好ましくは21質量部以下、より好ましくは18質量部以下、更に好ましくは16質量部以下、より更に好ましくは14質量部以下である。 The content of the triaryl phosphate in the polylactic acid resin composition is preferably 5 parts by mass or more, more preferably from the viewpoint of bleed resistance, flame retardancy, and impact resistance with respect to 100 parts by mass of the polylactic acid resin. 6 parts by mass or more, more preferably 8 parts by mass or more, more preferably more than 10 parts by mass. From the viewpoint of bleed resistance and impact resistance, it is preferably 21 parts by mass or less, more preferably 18 parts by mass or less. More preferably, it is 16 parts by mass or less, and still more preferably 14 parts by mass or less.
[可塑剤]
 本発明のポリ乳酸樹脂組成物は、耐衝撃性及び流動性を向上させる観点から、可塑剤を含有する。
[Plasticizer]
The polylactic acid resin composition of the present invention contains a plasticizer from the viewpoint of improving impact resistance and fluidity.
 可塑剤としては、好ましくは、耐衝撃性及び耐ブリード性の観点から、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上を挙げることができる。なお、本明細書におけるリン酸エステル系可塑剤としては、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェートは除く。 The plasticizer preferably comprises a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer from the viewpoint of impact resistance and bleed resistance. The 1 type (s) or 2 or more types chosen from a group can be mentioned. The phosphate ester plasticizer in this specification excludes triaryl phosphates containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms.
 ポリエステル系可塑剤の具体例としては、好ましくは炭素数2~12、より好ましくは炭素数2~6のジカルボン酸と、好ましくは炭素数2~12、より好ましくは炭素数2~6のジアルコール又はその(ポリ)オキシアルキレン付加物とによるポリエステルなどを挙げることができる。ジカルボン酸としては、コハク酸、アジピン酸、セバシン酸、テレフタル酸、イソフタル酸などが挙げられ、ジアルコールとしては、プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,6-ヘキサンジオール、エチレングリコール、ジエチレングリコール、トリエチレングリコールなどを挙げることができる。また、ポリエステル末端の水酸基やカルボキシ基をモノカルボン酸やモノアルコールでエステル化して、封鎖していてもよい。 Specific examples of the polyester plasticizer are preferably dicarboxylic acids having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and preferably dialcohols having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms. Or the polyester by the (poly) oxyalkylene adduct can be mentioned. Examples of the dicarboxylic acid include succinic acid, adipic acid, sebacic acid, terephthalic acid, and isophthalic acid. Examples of the dialcohol include propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6- Examples include hexanediol, ethylene glycol, diethylene glycol, and triethylene glycol. Moreover, the hydroxyl group and carboxy group of the polyester terminal may be esterified with monocarboxylic acid or monoalcohol and blocked.
 多価アルコールエステル系可塑剤の具体例としては、多価アルコール又はその(ポリ)オキシアルキレン付加物と、好ましくは炭素数1~12、より好ましくは炭素数1~6、更に好ましくは炭素数1~4のモノカルボン酸とのモノ、ジ又はトリエステルなどを挙げることができる。多価アルコールとしては、好ましくは炭素数3~200の多価アルコールであり、ポリエチレングリコール、ポリプロピレングリコール、グリセリン、上記ジアルコール等を挙げることができる。モノカルボン酸としては、酢酸、プロピオン酸などを挙げることができる。 Specific examples of the polyhydric alcohol ester plasticizer include a polyhydric alcohol or an (poly) oxyalkylene adduct thereof, preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and still more preferably 1 carbon atom. And mono-, di- or triesters with 1 to 4 monocarboxylic acids. The polyhydric alcohol is preferably a polyhydric alcohol having 3 to 200 carbon atoms, and examples thereof include polyethylene glycol, polypropylene glycol, glycerin, and the above dialcohol. Examples of the monocarboxylic acid include acetic acid and propionic acid.
 多価カルボン酸エステル系可塑剤としては、多価カルボン酸と、好ましくは炭素数1~20、より好ましくは炭素数1~12、更に好ましくは炭素数1~6、より更に好ましくは炭素数1~4のモノアルコール又はその(ポリ)オキシアルキレン付加物とのモノ、ジ又はトリエステルなどを挙げることができる。多価カルボン酸としては、好ましくは炭素数3~10の多価カルボン酸であり、トリメリット酸、上記ジカルボン酸等を挙げることができる。モノアルコールとしては、メタノール、エタノール、1-プロパノール、及び1-ブタノールなどを挙げることができる。具体的には、フタル酸ジメチル、フタル酸ジエチル、フタル酸ジブチル、フタル酸ジオクチル、フタル酸ジヘプチル、フタル酸ジベンジル、フタル酸ブチルベンジルなどのフタル酸エステル;トリメリット酸トリブチル、トリメリット酸トリオクチル、トリメリット酸トリヘキシルなどのトリメリット酸エステル;アジピン酸ジイソデシル、アジピン酸オクチルデシルなどのアジピン酸エステル;アセチルクエン酸トリエチル、アセチルクエン酸トリブチルなどのクエン酸エステル;アゼライン酸ジ-2-エチルヘキシルなどのアゼライン酸エステル;セバシン酸ジブチル、セバシン酸ジ-2-エチルヘキシルなどのセバシン酸エステル;コハク酸とエチレンオキサイドの平均付加モル数が2~3のポリエチレングリコールモノメチルエーテル(水酸基1個あたりエチレンオキサイドを2~3モル付加)とのエステルなどを挙げることができる。 As the polyvalent carboxylic acid ester plasticizer, polyvalent carboxylic acid and preferably 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, still more preferably 1 to 6 carbon atoms, still more preferably 1 carbon atom. And mono-, di- or triesters with 1 to 4 monoalcohols or their (poly) oxyalkylene adducts. The polyvalent carboxylic acid is preferably a polyvalent carboxylic acid having 3 to 10 carbon atoms, and examples thereof include trimellitic acid and the above dicarboxylic acid. Examples of the monoalcohol include methanol, ethanol, 1-propanol, and 1-butanol. Specifically, phthalic acid esters such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, and butyl benzyl phthalate; tributyl trimellitic acid, trioctyl trimellitic acid, tri Trimellitic acid esters such as trihexyl meritate; Adipic acid esters such as diisodecyl adipate and octyldecyl adipate; Citric acid esters such as triethyl acetyl citrate and tributyl acetyl citrate; Azelaic acid such as di-2-ethylhexyl azelate Esters; sebacic acid esters such as dibutyl sebacate and di-2-ethylhexyl sebacate; polyethylene glycol monomethyl ether having an average addition mole number of succinic acid and ethylene oxide of 2 to 3 Such esters of (one per ethylene oxide hydroxyl 2-3 moles added) can be exemplified.
 リン酸エステル系可塑剤としては、リン酸と上記モノアルコール又はその(ポリ)オキシアルキレン付加物とのモノ、ジ又はトリエステルなどを挙げることができる。具体例としては、リン酸トリブチル、リン酸トリ-2-エチルヘキシル、リン酸トリオクチル、トリス(エトキシエトキシエチル)ホスフェートなどを挙げることができる。 Examples of the phosphoric ester plasticizer include mono-, di- or triesters of phosphoric acid and the above monoalcohol or its (poly) oxyalkylene adduct. Specific examples include tributyl phosphate, tri-2-ethylhexyl phosphate, trioctyl phosphate, tris (ethoxyethoxyethyl) phosphate, and the like.
 また、耐衝撃性及び耐ブリード性の観点から、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有するエステル化合物が好ましく、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有する、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上がより好ましい。尚、(ポリ)オキシアルキレン基とは、オキシアルキレン基又はポリオキシアルキレン基を意味する。オキシアルキレン基としては、オキシエチレン基、オキシプロピレン基又はオキシブチレン基が好ましく、オキシエチレン基、又はオキシプロピレン基がより好ましい。 From the viewpoint of impact resistance and bleed resistance, ester compounds having a (poly) oxyalkylene group or an alkylene group having 2 to 6 (preferably 2 to 4) carbon atoms are preferred, and a (poly) oxyalkylene group or carbon From the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer having an alkylene group of 2 to 6 (preferably 2 to 4) One or more selected are more preferable. The (poly) oxyalkylene group means an oxyalkylene group or a polyoxyalkylene group. As the oxyalkylene group, an oxyethylene group, an oxypropylene group or an oxybutylene group is preferable, and an oxyethylene group or an oxypropylene group is more preferable.
 また、可塑剤としては、以下の化合物群(A)~(C)からなる群より選ばれる1種又は2種以上が好ましく、2種以上を組み合わせて用いる場合は、同じ化合物群同士でも異なる化合物群同士であってもよい。
化合物群(A) 分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2~3のアルキレンオキサイドを平均0.5~5モル付加したアルコールであるエステル化合物
化合物群(B) 式(I):
  RO-CO-R-CO-〔(OR)O-CO-R-CO-〕OR  (I)
(式中、Rは炭素数が1~4のアルキル基、Rは炭素数が2~4のアルキレン基、Rは炭素数が2~6のアルキレン基であり、mは1~6の数、nは1~12の数を示し、但し、全てのRは同一でも異なっていてもよく、全てのRは同一でも異なっていてもよい)
で表される化合物
化合物群(C) 式(II):
Further, the plasticizer is preferably one or more selected from the group consisting of the following compound groups (A) to (C), and when used in combination of two or more, different compounds even in the same compound group It may be a group.
Compound group (A) An ester compound having two or more ester groups in the molecule, wherein at least one of the alcohol components constituting the ester compound is an average of 2 to 3 alkylene oxides per hydroxyl group. Ester compound group (B) which is an alcohol added with 5 to 5 moles Formula (I):
R 1 O—CO—R 2 —CO — [(OR 3 ) m O—CO—R 2 —CO—] n OR 1 (I)
(Wherein R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 to 6 carbon atoms, and m is 1 to 6) And n represents a number from 1 to 12, provided that all R 2 may be the same or different, and all R 3 may be the same or different.
Compound group (C) represented by formula (II):
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
(式中、R、R、Rはそれぞれ独立して炭素数1~4のアルキル基を示し、A、A、Aはそれぞれ独立して炭素数2又は3のアルキレン基を示し、x、y、zはそれぞれ独立してオキシアルキレン基の平均付加モル数を示す正の数であって、x+y+zが3を超え12以下を満足する数である)
で表される化合物
(Wherein R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and A 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms) X, y and z are each independently a positive number indicating the average number of moles added of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less)
Compound represented by
化合物群(A)
 化合物群(A)に含まれるエステル化合物としては、耐衝撃性及び耐ブリード性の観点から、分子中に2個以上のエステル基を有する多価アルコールエステル又は多価カルボン酸エーテルエステルであって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2~3のアルキレンオキサイドを平均0.5~5モル付加したアルコールであるエステル化合物が好ましい。
Compound group (A)
As an ester compound contained in the compound group (A), from the viewpoint of impact resistance and bleed resistance, a polyhydric alcohol ester or a polycarboxylic acid ether ester having two or more ester groups in the molecule, An ester compound in which at least one alcohol component constituting the ester compound is an alcohol obtained by adding an average of 0.5 to 5 moles of alkylene oxide having 2 to 3 carbon atoms per hydroxyl group is preferable.
 具体的な化合物としては、酢酸とグリセリンのエチレンオキサイド平均3~6モル付加物(水酸基1個あたりエチレンオキサイドを1~2モル付加)とのエステル、酢酸とエチレンオキサイドの平均付加モル数が4~6のポリエチレングリコールとのエステル、コハク酸とエチレンオキサイドの平均付加モル数が2~3のポリエチレングリコールモノメチルエーテル(水酸基1個あたりエチレンオキサイドを2~3モル付加)とのエステル、アジピン酸とジエチレングリコールモノメチルエーテルとのエステル、1,3,6-ヘキサントリカルボン酸とジエチレングリコールモノメチルエーテルとのエステルが好ましい。 Specific compounds include esters of acetic acid and glycerin with an average of 3 to 6 moles of ethylene oxide adduct (addition of 1 to 2 moles of ethylene oxide per hydroxyl group), and the average number of moles of acetic acid and ethylene oxide added is 4 to 4 6 Esters with polyethylene glycol, Esters with polyethylene glycol monomethyl ether having an average addition mole number of succinic acid and ethylene oxide of 2 to 3 (addition of 2 to 3 mol of ethylene oxide per hydroxyl group), Adipic acid and diethylene glycol monomethyl Esters with ethers and esters with 1,3,6-hexanetricarboxylic acid and diethylene glycol monomethyl ether are preferred.
化合物群(B)
 化合物群(B)に含まれる式(I)におけるRは、炭素数が1~4、好ましくは1~2のアルキル基を示し、1分子中に2個存在して、分子の両末端に存在する。Rは炭素数が1~4であれば、直鎖であっても分岐鎖であってもよい。具体的には、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec-ブチル基、tert-ブチル基、iso-ブチル基が挙げられ、なかでも、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、メチル基及びエチル基が好ましく、メチル基がより好ましい。
Compound group (B)
R 1 in the formula (I) included in the compound group (B) represents an alkyl group having 1 to 4 carbon atoms, preferably 1 to 2 carbon atoms, and two R 1 exist in one molecule and are present at both ends of the molecule. Exists. R 1 may be linear or branched as long as it has 1 to 4 carbon atoms. Specific examples include methyl group, ethyl group, propyl group, isopropyl group, butyl group, sec-butyl group, tert-butyl group, and iso-butyl group. Among them, the compatibility with polylactic acid resin is improved. From the viewpoint of improving impact resistance and bleed resistance, a methyl group and an ethyl group are preferable, and a methyl group is more preferable.
 式(I)におけるRは、炭素数が2~4のアルキレン基を示し、直鎖のアルキレン基が好適例として挙げられる。具体的には、エチレン基、1,3-プロピレン基、1,4-ブチレン基が挙げられ、なかでも、ポリ乳酸樹脂との相溶性を向上させ可塑剤のブリードアウトを抑制する観点から、エチレン基、1,3-プロピレン基が好ましく、エチレン基がより好ましく、可塑剤のブリードアウトを抑制する観点及び経済性の観点から、エチレン基、1,4-ブチレン基が好ましく、エチレン基がより好ましい。但し、全てのRは同一でも異なっていてもよい。 R 2 in the formula (I) represents an alkylene group having 2 to 4 carbon atoms, and a linear alkylene group is a preferred example. Specific examples include an ethylene group, a 1,3-propylene group, and a 1,4-butylene group. Among these, from the viewpoint of improving the compatibility with the polylactic acid resin and suppressing the bleed out of the plasticizer, Group, 1,3-propylene group is preferable, ethylene group is more preferable, and ethylene group and 1,4-butylene group are preferable, and ethylene group is more preferable from the viewpoint of suppressing the bleeding out of the plasticizer and economical efficiency. . However, all R 2 may be the same or different.
 式(I)におけるRは、炭素数が2~6のアルキレン基を示し、ORはオキシアルキレン基として、繰り返し単位中に存在する。Rは炭素数が2~6であれば、直鎖であっても分岐鎖であってもよい。アルキレン基の炭素数としては、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、2~6が好ましく、2~3がより好ましい。具体的には、エチレン基、1,2-プロピレン基、1,3-プロピレン基、1,2-ブチレン基、1,3-ブチレン基、1,4-ブチレン基、2-メチル-1,3-プロピレン基、1,2-ペンチレン基、1,4-ペンチレン基、1,5-ペンチレン基、2,2-ジメチル-1,3-プロピレン基、1,2-ヘキシレン基、1,5-ヘキシレン基、1,6-ヘキシレン基、2,5-ヘキシレン基、3-メチル-1,5-ペンチレン基が挙げられ、なかでも、エチレン基、1,2-プロピレン基、1,3-プロピレン基が好ましい。但し、全てのRは同一でも異なっていてもよい。 R 3 in formula (I) represents an alkylene group having 2 to 6 carbon atoms, and OR 3 is present in the repeating unit as an oxyalkylene group. R 3 may be linear or branched as long as it has 2 to 6 carbon atoms. The number of carbon atoms of the alkylene group is preferably 2 to 6, more preferably 2 to 3, from the viewpoint of improving compatibility with the polylactic acid resin and improving impact resistance and bleed resistance. Specifically, ethylene group, 1,2-propylene group, 1,3-propylene group, 1,2-butylene group, 1,3-butylene group, 1,4-butylene group, 2-methyl-1,3 -Propylene group, 1,2-pentylene group, 1,4-pentylene group, 1,5-pentylene group, 2,2-dimethyl-1,3-propylene group, 1,2-hexylene group, 1,5-hexylene Group, 1,6-hexylene group, 2,5-hexylene group, 3-methyl-1,5-pentylene group, among which ethylene group, 1,2-propylene group, 1,3-propylene group are preferable. However, all R 3 may be the same or different.
 mはオキシアルキレン基の平均の繰り返し数を示し、1~6の数である。mが大きくなると、式(I)で表されるエステル化合物のエーテル基価が上がり、酸化されやすくなり安定性が低下する傾向がある。ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、1~4の数が好ましく、1~3の数がより好ましい。 M represents the average number of repeating oxyalkylene groups and is a number of 1 to 6. When m increases, the ether group value of the ester compound represented by the formula (I) increases, which tends to be oxidized and the stability tends to decrease. From the viewpoint of improving compatibility with the polylactic acid resin and improving impact resistance and bleed resistance, the number of 1 to 4 is preferable, and the number of 1 to 3 is more preferable.
 nは平均重合度を示し、1~12の数である。ポリ乳酸樹脂との相溶性を向上させ可塑剤のブリードアウトを抑制する観点から、1~6の数が好ましく、1~5の数がより好ましく、1~4の数が更に好ましい。 N represents the average degree of polymerization and is a number from 1 to 12. From the viewpoint of improving the compatibility with the polylactic acid resin and suppressing bleeding out of the plasticizer, the number is preferably 1 to 6, more preferably 1 to 5, and still more preferably 1 to 4.
 式(I)で表される化合物の具体例としては、Rが全てメチル基、Rがエチレン基又は1,4-ブチレン基、Rがエチレン基又は1,3-プロピレン基であって、mが1~4の数、nが1~6の数である化合物が好ましく、Rが全てメチル基、Rがエチレン基又は1,4-ブチレン基、Rがエチレン基又は1,3-プロピレン基であって、mが1~3の数、nが1~5の数である化合物がより好ましい。 Specific examples of the compound represented by formula (I) include: R 1 is all methyl group, R 2 is ethylene group or 1,4-butylene group, R 3 is ethylene group or 1,3-propylene group , M is a number from 1 to 4, and n is a number from 1 to 6, R 1 is all methyl group, R 2 is ethylene group or 1,4-butylene group, R 3 is ethylene group or 1, More preferred is a compound which is a 3-propylene group, wherein m is a number of 1 to 3, and n is a number of 1 to 5.
 かかる構造のうちでも、耐ブリード性を向上させる観点から、コハク酸、グルタル酸、及びアジピン酸から選ばれる少なくとも1つの二塩基酸と、ジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、及び1,3-プロパンンジオールから選ばれる少なくとも1つの2価アルコールのオリゴエステル〔式(I)中、n=1.2~3〕が好ましい。 Among such structures, from the viewpoint of improving bleeding resistance, at least one dibasic acid selected from succinic acid, glutaric acid, and adipic acid, diethylene glycol, triethylene glycol, 1,2-propanediol, and 1 An oligoester of at least one dihydric alcohol selected from 1,3-propandiol [in formula (I), n = 1.2 to 3] is preferred.
 式(I)で表される化合物は、市販品であっても公知の製造方法に従って合成したものを用いてもよく、例えば特開2012-62467号公報に開示されているような方法に従って製造することができる。 The compound represented by the formula (I) may be a commercially available product or a compound synthesized according to a known production method. For example, the compound represented by the formula (I) is produced according to a method as disclosed in JP2012-62467A. be able to.
 また、式(I)で表される化合物は、前記構造を有するのであれば特に限定ないが、下記(1)~(3)の原料を反応させて得られるものが好ましい。尚、(1)と(2)とは、又は(2)と(3)とは、エステル化合物を形成していてもよい。(2)は、酸無水物や酸ハロゲン化物であってもよい。
  (1)炭素数が1~4のアルキル基を有する一価アルコール
  (2)炭素数が2~4のアルキレン基を有するジカルボン酸
  (3)炭素数が2~6のアルキレン基を有する二価アルコール
Further, the compound represented by the formula (I) is not particularly limited as long as it has the above-mentioned structure. However, compounds obtained by reacting the following raw materials (1) to (3) are preferable. In addition, (1) and (2) or (2) and (3) may form an ester compound. (2) may be an acid anhydride or an acid halide.
(1) Monohydric alcohol having an alkyl group having 1 to 4 carbon atoms (2) Dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms (3) Divalent alcohol having an alkylene group having 2 to 6 carbon atoms
(1)炭素数が1~4のアルキル基を有する一価アルコール
 炭素数が1~4のアルキル基を有する一価アルコールとしては、前記Rを含むアルコールであり、具体的には、メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノール、2-メチル-1-プロパノール、tert-ブタノールが挙げられる。なかでも、耐衝撃性と耐ブリード性を向上させる観点から、メタノール、エタノール、1-プロパノール、1-ブタノールが好ましく、メタノール、エタノールがより好ましく、メタノールが更に好ましい。
(1) Monohydric alcohol having an alkyl group having 1 to 4 carbon atoms The monohydric alcohol having an alkyl group having 1 to 4 carbon atoms is an alcohol containing R 1 , specifically, methanol, Examples include ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, and tert-butanol. Among these, from the viewpoint of improving impact resistance and bleed resistance, methanol, ethanol, 1-propanol and 1-butanol are preferable, methanol and ethanol are more preferable, and methanol is still more preferable.
(2)炭素数が2~4のアルキレン基を有するジカルボン酸
 炭素数が2~4のアルキレン基を有するジカルボン酸としては、前記Rを含むジカルボン酸であり、具体的には、コハク酸、グルタル酸、アジピン酸、及びそれらの誘導体、例えば、コハク酸無水物、グルタル酸無水物、コハク酸ジメチル、コハク酸ジブチル、グルタル酸ジメチル、アジピン酸ジメチル等が挙げられる。なかでも、耐衝撃性と耐ブリード性を向上させる観点から、コハク酸、アジピン酸及びそれらの誘導体、例えば、コハク酸無水物、コハク酸ジメチル、コハク酸ジブチル、アジピン酸ジメチルが好ましく、コハク酸及びその誘導体、例えば、コハク酸無水物、コハク酸ジメチル、コハク酸ジブチルがより好ましい。
(2) Dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms The dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms is a dicarboxylic acid containing R 2 , specifically, succinic acid, Examples include glutaric acid, adipic acid, and derivatives thereof such as succinic anhydride, glutaric anhydride, dimethyl succinate, dibutyl succinate, dimethyl glutarate, dimethyl adipate, and the like. Among these, succinic acid, adipic acid and derivatives thereof, for example, succinic anhydride, dimethyl succinate, dibutyl succinate, dimethyl adipate are preferable from the viewpoint of improving impact resistance and bleed resistance, and succinic acid and Derivatives thereof, such as succinic anhydride, dimethyl succinate and dibutyl succinate are more preferred.
(3)炭素数が2~6のアルキレン基を有する二価アルコール
 炭素数が2~6のアルキレン基を有する二価アルコールとしては、前記Rを含む二価アルコールであり、具体的には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、2-メチル-1,3-プロパンジオール、2,2-ジメチル-1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、1,2-ペンタンジオール、1,4-ペンタンジオール、1,5-ペンタンジオール、2,5-ヘキサンジオール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオールが挙げられる。なかでも、耐衝撃性と耐ブリード性を向上させる観点から、ジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、テトラエチレングリコール、1,4-ブタンジオールが好ましく、ジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオールがより好ましく、ジエチレングリコール、トリエチレングリコール、1,3-プロパンジオールが更に好ましい。
(3) Dihydric alcohol having an alkylene group having 2 to 6 carbon atoms The dihydric alcohol having an alkylene group having 2 to 6 carbon atoms is a dihydric alcohol containing R 3 , specifically, Ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, 2-methyl-1,3-propanediol, 2,2-dimethyl-1,3-propanediol 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,2-pentanediol, 1,4-pentanediol, 1,5-pentanediol, 2,5-hexanediol, Examples include 1,6-hexanediol and 3-methyl-1,5-pentanediol. Of these, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, tetraethylene glycol, and 1,4-butanediol are preferable from the viewpoint of improving impact resistance and bleed resistance. Triethylene glycol, 1,2-propanediol and 1,3-propanediol are more preferred, and diethylene glycol, triethylene glycol and 1,3-propanediol are more preferred.
 よって、前記(1)~(3)としては、
(1)一価アルコールがメタノール、エタノール、1-プロパノール、及び1-ブタノールからなる群より選ばれる1種又は2種以上であり、(2)ジカルボン酸がコハク酸、アジピン酸、グルタル酸、及びそれらの誘導体からなる群より選ばれる1種又は2種以上であり、(3)二価アルコールがジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、テトラエチレングリコール、及び1,4-ブタンジオールからなる群より選ばれる1種又は2種以上であることが好ましく、
(1)一価アルコールがメタノール及びエタノールからなる群より選ばれる1種又は2種以上であり、(2)ジカルボン酸がコハク酸、アジピン酸、及びそれらの誘導体からなる群より選ばれる1種又は2種以上であり、(3)二価アルコールがジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、及び1,3-プロパンジオールからなる群より選ばれる1種又は2種以上であることがより好ましく、
(1)一価アルコールがメタノールであり、(2)ジカルボン酸がコハク酸及びその誘導体からなる群より選ばれる1種又は2種以上であり、(3)二価アルコールがジエチレングリコール、トリエチレングリコール、及び1,3-プロパンジオールからなる群より選ばれる1種又は2種以上であることが更に好ましい。
Therefore, as the above (1) to (3),
(1) the monohydric alcohol is one or more selected from the group consisting of methanol, ethanol, 1-propanol, and 1-butanol; (2) the dicarboxylic acid is succinic acid, adipic acid, glutaric acid, and One or more selected from the group consisting of these derivatives, (3) dihydric alcohol is diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, tetraethylene glycol, and It is preferably one or more selected from the group consisting of 1,4-butanediol,
(1) The monohydric alcohol is one or more selected from the group consisting of methanol and ethanol, and (2) the dicarboxylic acid is selected from the group consisting of succinic acid, adipic acid, and derivatives thereof, or And (3) the dihydric alcohol is one or more selected from the group consisting of diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,3-propanediol. Preferably
(1) The monohydric alcohol is methanol, (2) the dicarboxylic acid is one or more selected from the group consisting of succinic acid and derivatives thereof, and (3) the dihydric alcohol is diethylene glycol, triethylene glycol, And one or more selected from the group consisting of 1,3-propanediol.
 前記(1)~(3)を用いて式(I)で表されるエステル化合物を得る方法としては、特に限定はないが、例えば、以下の態様1及び態様2の方法が挙げられる。
態様1:(2)ジカルボン酸と(1)一価アルコールのエステル化反応を行ってジカルボン酸エステルを合成する工程と、得られたジカルボン酸エステルと(3)二価アルコールをエステル化反応させる工程を含む方法
態様2:(1)一価アルコール、(2)ジカルボン酸、及び(3)二価アルコールを一括反応させる工程を含む方法
The method for obtaining the ester compound represented by the formula (I) using the above (1) to (3) is not particularly limited, and examples thereof include the following methods 1 and 2.
Aspect 1: (2) Step of synthesizing dicarboxylic acid ester by performing esterification reaction of (2) dicarboxylic acid with (1) monohydric alcohol, and (3) Step of esterifying reaction of obtained dicarboxylic acid ester with dihydric alcohol A method comprising the steps of: (1) monohydric alcohol, (2) dicarboxylic acid, and (3) dihydric alcohol reacting together
 これらのなかでも、平均重合度を調整する観点から、態様1の方法が好ましい。なお、前記した各工程の反応は、公知の方法に従って行うことができる。 Among these, the method of aspect 1 is preferable from the viewpoint of adjusting the average degree of polymerization. In addition, reaction of each above-mentioned process can be performed in accordance with a well-known method.
 式(I)で表される化合物は、酸価が、耐衝撃性と耐ブリード性を向上させる観点から、好ましくは1.50mgKOH/g以下、より好ましくは1.00mgKOH/g以下であり、生産性及び経済性の観点から、好ましくは0.01mgKOH/g以上、より好ましくは0.05mgKOH/g以上、更に好ましくは0.10mgKOH/g以上である。水酸基価が、耐衝撃性と耐ブリード性を向上させる観点から、好ましくは10.0mgKOH/g以下、より好ましくは5.0mgKOH/g以下、更に好ましくは3.0mgKOH/g以下であり、生産性及び経済性の観点から、好ましくは0.1mgKOH/g以上、より好ましくは0.3mgKOH/g以上、更に好ましくは0.5mgKOH/g以上である。なお、本明細書において、可塑剤の酸価及び水酸基価は、後述の実施例に記載の方法に従って測定することができる。 The compound represented by the formula (I) preferably has an acid value of 1.50 mgKOH / g or less, more preferably 1.00 mgKOH / g or less, from the viewpoint of improving impact resistance and bleed resistance. From the viewpoints of property and economy, it is preferably 0.01 mgKOH / g or more, more preferably 0.05 mgKOH / g or more, still more preferably 0.10 mgKOH / g or more. From the viewpoint of improving impact resistance and bleed resistance, the hydroxyl value is preferably 10.0 mgKOH / g or less, more preferably 5.0 mgKOH / g or less, and even more preferably 3.0 mgKOH / g or less. From the viewpoint of economy, it is preferably 0.1 mgKOH / g or more, more preferably 0.3 mgKOH / g or more, and still more preferably 0.5 mgKOH / g or more. In addition, in this specification, the acid value and hydroxyl value of a plasticizer can be measured according to the method as described in the below-mentioned Example.
 また、式(I)で表される化合物の数平均分子量は、耐衝撃性と耐ブリード性を向上させる観点から、好ましくは300~1500、より好ましくは300~1000である。なお、本明細書において、可塑剤の数平均分子量は、後述の実施例に記載の方法に従って算出することができる。 In addition, the number average molecular weight of the compound represented by the formula (I) is preferably 300 to 1500, more preferably 300 to 1000 from the viewpoint of improving impact resistance and bleed resistance. In the present specification, the number average molecular weight of the plasticizer can be calculated according to the method described in Examples described later.
 式(I)で表される化合物のケン化価は、耐衝撃性と耐ブリード性を向上させる観点から、500~800mgKOH/gが好ましく、550~750mgKOH/gがより好ましい。なお、本明細書において、可塑剤のケン化価は、後述の実施例に記載の方法に従って測定することができる。 The saponification value of the compound represented by formula (I) is preferably 500 to 800 mgKOH / g, more preferably 550 to 750 mgKOH / g, from the viewpoint of improving impact resistance and bleed resistance. In addition, in this specification, the saponification value of a plasticizer can be measured according to the method as described in the below-mentioned Example.
 式(I)で表される化合物は、耐衝撃性と耐ブリード性を向上させる観点から、2個の分子末端に対するアルキルエステル化率(末端アルキルエステル化率)が、好ましくは95%以上、より好ましくは98%以上である。なお、本明細書において、可塑剤の末端アルキルエステル化率は、後述の実施例に記載の方法に従って算出することができる。 From the viewpoint of improving impact resistance and bleed resistance, the compound represented by the formula (I) preferably has an alkyl esterification rate (terminal alkyl esterification rate) with respect to two molecular ends of 95% or more. Preferably it is 98% or more. In the present specification, the terminal alkyl esterification rate of the plasticizer can be calculated according to the method described in Examples described later.
 式(I)で表される化合物のエーテル基価は、耐衝撃性と耐ブリード性を向上させる観点から、0~8mmol/gが好ましく、0~6mmol/gがより好ましい。なお、本明細書において、可塑剤のエーテル基価は、後述の実施例に記載の方法に従って算出することができる。 The ether group value of the compound represented by the formula (I) is preferably 0 to 8 mmol / g, more preferably 0 to 6 mmol / g from the viewpoint of improving impact resistance and bleed resistance. In the present specification, the ether group value of the plasticizer can be calculated according to the method described in Examples described later.
化合物群(C)
 化合物群(C)に含まれる式(II)で表される化合物は、ポリエーテル型リン酸トリエステルであり、対称構造でも非対称構造でも構わないが、製造上の簡便さからは、対称構造のリン酸トリエステルが好ましい。
Compound group (C)
The compound represented by the formula (II) included in the compound group (C) is a polyether type phosphoric acid triester, which may be a symmetric structure or an asymmetric structure. Phosphoric triesters are preferred.
 R、R、Rは、それぞれ独立して炭素数1~4のアルキル基を示し、直鎖であっても分岐鎖であってもよい。具体的には、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基が挙げられるが、エチル基、プロピル基、ブチル基が好ましい。また、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、炭素数2~3のアルキル基、即ち、エチル基、プロピル基がより好ましい。 R 4 , R 5 , and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and may be linear or branched. Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and an isobutyl group, and an ethyl group, a propyl group, and a butyl group are preferable. Further, from the viewpoint of improving the compatibility with the polylactic acid resin and improving the impact resistance and bleed resistance, an alkyl group having 2 to 3 carbon atoms, that is, an ethyl group or a propyl group is more preferable.
 A、A、Aは、それぞれ独立して炭素数2又は3のアルキレン基を示し、直鎖であっても分岐鎖であってもよい。具体的には、エチレン基、n-プロピレン基、イソプロピレン基が挙げられ、なかでも、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、エチレン基が好ましい。また、A、A、Aは、隣接する酸素原子とオキシアルキレン基(アルキレンオキサイド)を形成し、式(II)で表される化合物における繰り返し構造を形成する。 A 1 , A 2 , and A 3 each independently represent an alkylene group having 2 or 3 carbon atoms, and may be linear or branched. Specific examples include an ethylene group, an n-propylene group, and an isopropylene group. Among these, from the viewpoint of improving compatibility with polylactic acid resin and improving impact resistance and bleed resistance, preferable. A 1 , A 2 , and A 3 form an oxyalkylene group (alkylene oxide) with an adjacent oxygen atom to form a repeating structure in the compound represented by the formula (II).
 x、y、zは、それぞれ独立してオキシアルキレン基の平均付加モル数を示す正の数であって、かつ、x+y+zが3を超え12以下を満足する数である。なかでも、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、x、y、zは、正の数であって、かつ、x+y+zが3を超え12未満を満足する数が好ましく、4を超え12未満を満足する数がより好ましく、6以上で9以下を満足する数が更に好ましい。 X, y, and z are each independently a positive number indicating the average added mole number of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less. Among them, from the viewpoint of improving compatibility with polylactic acid resin and improving impact resistance and bleed resistance, x, y and z are positive numbers, and x + y + z exceeds 3 and less than 12 Is more preferable, and more than 4 and less than 12 is more preferable, and more preferably 6 or more and 9 or less.
 よって、式(II)で表される化合物としては、
(1)R、R、Rがそれぞれ独立して炭素数1~4のアルキル基を示し、A、A、Aがそれぞれ独立して炭素数2又は3のアルキレン基を示し、x、y、zがそれぞれ独立してオキシアルキレン基の平均付加モル数を示す正の数であって、かつ、x+y+zが3を超え12以下を満足する数である化合物が好ましく、
(2)R、R、Rがそれぞれ独立して炭素数2~3のアルキル基を示し、A、A、Aがいずれもエチレン基であり、x、y、zが正の数であって、かつ、x+y+zが4を超え12未満を満足する数である化合物がより好ましく、
(3)R、R、Rがそれぞれ独立して炭素数2~3のアルキル基を示し、A、A、Aがいずれもエチレン基であり、x、y、zが正の数であって、かつ、x+y+zが6以上で9以下を満足する数である化合物が更に好ましい。
Therefore, as the compound represented by the formula (II),
(1) R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and A 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms. , X, y, and z are each independently a positive number indicating the average number of added moles of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less,
(2) R 4 , R 5 , and R 6 each independently represent an alkyl group having 2 to 3 carbon atoms, A 1 , A 2 , and A 3 are all ethylene groups, and x, y, and z are positive And more preferably a compound in which x + y + z is more than 4 and less than 12;
(3) R 4 , R 5 and R 6 each independently represents an alkyl group having 2 to 3 carbon atoms, A 1 , A 2 and A 3 are all ethylene groups, and x, y and z are positive And a compound satisfying x + y + z of 6 or more and 9 or less is more preferable.
 式(II)で表される化合物の具体例としては、トリス(エトキシエトキシエチル)ホスフェート〔式(II)中、R、R、Rはいずれもエチル基、A、A、Aはいずれもエチレン基、x、y、zはいずれも2で、x+y+z=6〕の他に、トリス(メトキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(プロポキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(ブトキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(メトキシエトキシエトキシエチル)ホスフェート(x+y+z=9)、トリス(エトキシエトキシエトキシエチル)ホスフェート(x+y+z=9)、トリス(プロポキシエトキシエトキシエチル)ホスフェート(x+y+z=9)等の対称ポリエーテル型リン酸トリエステルやビス(エトキシエトキシエチル)メトキシエトキシエトキシエチルホスフェート(x+y+z=7)、ビス(メトキシエトキシエトキシエチル)エトキシエトキシエチルホスフェート(x+y+z=8)、ビス(エトキシエトキシエチル)ブトキシエトキシエチルホスフェート(x+y+z=6)等の非対称ポリエーテル型リン酸トリエステル、あるいは炭素数1~4のアルコールのポリオキシエチレン付加物又はポリオキシプロピレン付加物の混合物を式(II)を満たすようにリン酸トリエステル化した非対称ポリエーテル型リン酸エステルが挙げられるが、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、トリス(エトキシエトキシエチル)ホスフェート、トリス(プロポキシエトキシエチル)ホスフェート、トリス(エトキシエトキシエトキシエチル)ホスフェート、トリス(プロポキシエトキシエトキシエチル)ホスフェートが好ましく、トリス(エトキシエトキシエチル)ホスフェートがより好ましい。 Specific examples of the compound represented by the formula (II) include tris (ethoxyethoxyethyl) phosphate [in the formula (II), R 4 , R 5 and R 6 are all ethyl groups, A 1 , A 2 , A 3 is an ethylene group, x, y and z are all 2; in addition to x + y + z = 6], tris (methoxyethoxyethyl) phosphate (x + y + z = 6), tris (propoxyethoxyethyl) phosphate (x + y + z = 6) ), Tris (butoxyethoxyethyl) phosphate (x + y + z = 6), tris (methoxyethoxyethoxyethyl) phosphate (x + y + z = 9), tris (ethoxyethoxyethoxyethyl) phosphate (x + y + z = 9), tris (propoxyethoxyethoxyethyl) Symmetric polyether type such as phosphate (x + y + z = 9) Phosphoric acid triester, bis (ethoxyethoxyethyl) methoxyethoxyethoxyethyl phosphate (x + y + z = 7), bis (methoxyethoxyethoxyethyl) ethoxyethoxyethyl phosphate (x + y + z = 8), bis (ethoxyethoxyethyl) butoxyethoxyethyl phosphate ( x + y + z = 6), etc., or a mixture of polyoxyethylene adducts or polyoxypropylene adducts of alcohols having 1 to 4 carbon atoms to satisfy the formula (II) Asymmetric polyether-type phosphoric acid esters are included, but from the viewpoint of improving compatibility with polylactic acid resin and improving impact resistance and bleed resistance, tris (ethoxyethoxyethyl) phosphate, tris (propoxy) Ethoxyethyl) phosphate, tris (ethoxyethoxy ethoxyethyl) phosphate, tris (propoxyethoxy ethoxyethyl) phosphate is preferred, tris (ethoxyethoxyethyl) phosphate is more preferable.
 可塑剤中、好ましくは、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上の含有量、あるいは、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有するエステル化合物の含有量、より好ましくは(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有する、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上の含有量、更に好ましくは前記化合物群(A)~(C)からなる群より選ばれる1種又は2種以上の化合物の含有量が、ポリ乳酸樹脂との相溶性を向上させ、耐衝撃性と耐ブリード性を向上させる観点から、好ましくは50質量%以上、より好ましくは80質量%以上、更に好ましくは90質量%以上、更に好ましくは実質的に100質量%である。なお、本明細書において、前記可塑剤の含有量とは、複数の化合物が含有される場合には、総含有量のことを意味する。 Among plasticizers, preferably one or two or more selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers Or the content of an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 (preferably 2 to 4) carbon atoms, more preferably a (poly) oxyalkylene group or 2 to 6 ( One or more selected from the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer, preferably having an alkylene group of 2-4) The content of two or more compounds, more preferably the content of one or more compounds selected from the group consisting of the compound groups (A) to (C), From the viewpoint of improving compatibility with the resin and improving impact resistance and bleed resistance, it is preferably 50% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and still more preferably substantially. 100 mass%. In the present specification, the content of the plasticizer means the total content when a plurality of compounds are contained.
 可塑剤の含有量は、ポリ乳酸樹脂100質量部に対して、流動性及び耐衝撃性の観点から、好ましくは4質量部以上、より好ましくは5質量部以上、更に好ましくは6質量部以上、より更に好ましくは7質量部以上であり、難燃性、耐ブリード性、及び耐衝撃性の観点から、好ましくは21質量部以下、より好ましくは18質量部以下、更に好ましくは16質量部以下、より更に好ましくは14質量部以下、より更に好ましくは12質量部以下である。 The content of the plasticizer is preferably 4 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 6 parts by mass or more, from the viewpoint of fluidity and impact resistance with respect to 100 parts by mass of the polylactic acid resin. More preferably, it is 7 parts by mass or more, and from the viewpoints of flame retardancy, bleed resistance, and impact resistance, it is preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, Still more preferably, it is 14 mass parts or less, More preferably, it is 12 mass parts or less.
 また、前記トリアリールホスフェートと可塑剤の合計質量が、ポリ乳酸樹脂100質量部に対して、流動性、耐衝撃性及び難燃性の観点から、16質量部以上、好ましくは17質量部以上、より好ましくは18質量部以上、更に好ましくは19質量部以上であり、耐ブリード性の観点から30質量部以下、好ましくは28質量部以下、より好ましくは26質量部以下、更に好ましくは24質量部以下、より更に好ましくは22質量部以下である。
 また、前記トリアリールホスフェートと可塑剤の合計質量は、ポリ乳酸樹脂100質量部に対して、耐ブリード性及び耐衝撃性の観点から、好ましくは16質量部以上24質量部以下、より好ましくは16質量部以上22質量部以下であり、流動性の観点から、好ましくは22質量部以上30質量部以下、より好ましくは24質量部以上30質量部以下であり、流動性、耐衝撃性、難燃性及び耐ブリード性の観点から、好ましくは18質量部以上24質量部以下、より好ましくは19質量部以上22質量部以下である。
Further, the total mass of the triaryl phosphate and the plasticizer is 16 parts by mass or more, preferably 17 parts by mass or more, from the viewpoint of fluidity, impact resistance and flame retardancy, relative to 100 parts by mass of the polylactic acid resin. More preferably, it is 18 parts by weight or more, more preferably 19 parts by weight or more, and from the viewpoint of bleed resistance, it is 30 parts by weight or less, preferably 28 parts by weight or less, more preferably 26 parts by weight or less, still more preferably 24 parts by weight Hereinafter, it is more preferably 22 parts by mass or less.
The total mass of the triaryl phosphate and the plasticizer is preferably 16 parts by mass or more and 24 parts by mass or less, more preferably 16 parts by mass with respect to 100 parts by mass of the polylactic acid resin, from the viewpoint of bleed resistance and impact resistance. From the viewpoint of fluidity, it is preferably 22 parts by mass or more and 30 parts by mass or less, more preferably 24 parts by mass or more and 30 parts by mass or less, and fluidity, impact resistance, flame retardancy. From a viewpoint of property and bleed resistance, it is preferably 18 parts by mass or more and 24 parts by mass or less, and more preferably 19 parts by mass or more and 22 parts by mass or less.
 前記トリアリールホスフェートに対する前記可塑剤の質量比(可塑剤/トリアリールホスフェート)は、耐衝撃性と耐ブリード性の観点から、0.30以上、好ましくは0.35以上、より好ましくは0.38以上、更に好ましくは0.40以上、更に好ましくは0.50以上、より更に好ましくは0.55以上、より更に好ましくは0.60以上であり、難燃性、耐衝撃性及び耐ブリード性の観点から、3.5以下、好ましくは3.0以下、より好ましくは2.5以下、更に好ましくは2.0以下、更に好ましくは1.5以下、更に好ましくは1.0以下、より更に好ましくは0.80以下、より更に好ましくは0.75以下である。
 また、トリアリールホスフェートに対する前記可塑剤の質量比(可塑剤/トリアリールホスフェート)は、難燃性の観点から、好ましくは0.30以上3.0以下、より好ましくは0.30以上2.0以下、更に好ましくは0.30以上1.5以下、より更に好ましくは0.30以上1.0以下であり、耐ブリード性の観点から、好ましくは0.35以上3.0以下、より好ましくは0.35以上2.0以下、更に好ましくは0.38以上1.5以下であり、耐衝撃性の観点から、好ましくは0.50以上3.0以下、より好ましくは0.55以上2.0以下、更に好ましくは0.60以上1.5以下であり、流動性、耐衝撃性、難燃性及び耐ブリード性の観点から、好ましくは0.35以上3.0以下、より好ましくは0.40以上2.0以下、更に好ましくは0.50以上1.0以下であり、より更に好ましくは0.55以上0.80以下であり、より更に好ましくは0.60以上0.75以下である。
The weight ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is 0.30 or more, preferably 0.35 or more, more preferably 0.38, from the viewpoint of impact resistance and bleed resistance. Or more, more preferably 0.40 or more, still more preferably 0.50 or more, still more preferably 0.55 or more, still more preferably 0.60 or more, and it has flame retardancy, impact resistance and bleed resistance. From the viewpoint, it is 3.5 or less, preferably 3.0 or less, more preferably 2.5 or less, further preferably 2.0 or less, more preferably 1.5 or less, still more preferably 1.0 or less, and still more preferably. Is 0.80 or less, more preferably 0.75 or less.
The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.30 or more and 3.0 or less, more preferably 0.30 or more and 2.0, from the viewpoint of flame retardancy. Or less, more preferably 0.30 or more and 1.5 or less, still more preferably 0.30 or more and 1.0 or less, and from the viewpoint of bleed resistance, preferably 0.35 or more and 3.0 or less, more preferably It is 0.35 or more and 2.0 or less, more preferably 0.38 or more and 1.5 or less, and from the viewpoint of impact resistance, it is preferably 0.50 or more and 3.0 or less, more preferably 0.55 or more and 2. 0 or less, more preferably 0.60 or more and 1.5 or less, and preferably 0.35 or more and 3.0 or less, more preferably 0, from the viewpoint of fluidity, impact resistance, flame retardancy and bleed resistance. 40 or more 2.0 Lower, further preferably 0.50 to 1.0, even more preferably 0.55 or more 0.80 or less, even more preferably 0.60 to 0.75.
[表面処理された金属水酸化物]
 表面処理金属水酸化物における金属水酸化物としては、例えば、水酸化アルミニウム、水酸化マグネシウム、水酸化カルシウム等が挙げられる。これらのうち、ポリ乳酸樹脂組成物の耐衝撃性及び難燃性の観点から、水酸化アルミニウム及び水酸化マグネシウムが好ましく、水酸化アルミニウムがより好ましい。
[Surface-treated metal hydroxide]
Examples of the metal hydroxide in the surface-treated metal hydroxide include aluminum hydroxide, magnesium hydroxide, calcium hydroxide and the like. Among these, aluminum hydroxide and magnesium hydroxide are preferable from the viewpoint of impact resistance and flame retardancy of the polylactic acid resin composition, and aluminum hydroxide is more preferable.
 金属水酸化物に施される表面処理としては、例えば、シランカップリング剤、高級脂肪酸、チタネートカップリング剤、ゾル-ゲルコーティング剤、シリコーンポリマーコーティング剤、樹脂コーティング剤、硝酸塩等を用いる表面処理が挙げられる。これらのうち、ポリ乳酸樹脂組成物の流動性及び耐衝撃性を高める観点からは、シランカップリング剤による表面処理が好ましい。 Examples of the surface treatment applied to the metal hydroxide include surface treatment using a silane coupling agent, a higher fatty acid, a titanate coupling agent, a sol-gel coating agent, a silicone polymer coating agent, a resin coating agent, and nitrate. Can be mentioned. Of these, surface treatment with a silane coupling agent is preferred from the viewpoint of enhancing the fluidity and impact resistance of the polylactic acid resin composition.
 よって、本発明における表面処理された金属水酸化物としては、流動性、耐衝撃性及び難燃性の観点から、シランカップリング剤によって処理された水酸化アルミニウム及び水酸化マグネシウムが好ましく、シランカップリング剤によって処理された水酸化アルミニウムがより好ましい。 Therefore, as the surface-treated metal hydroxide in the present invention, aluminum hydroxide and magnesium hydroxide treated with a silane coupling agent are preferable from the viewpoints of fluidity, impact resistance, and flame retardancy. More preferred is aluminum hydroxide treated with a ring agent.
 本発明におけるシランカップリング剤としては、例えば、イソシアネートシラン、アミノシラン、メルカプトシラン、エポキシシラン、ビニルシラン、メタクリルシラン、エポキシシラン等のカップリング剤が挙げられる。これらのうち、ポリ乳酸樹脂組成物の流動性、耐衝撃性、耐ブリード性、及び難燃性を高める観点から、イソシアネートシラン、アミノシラン、メルカプトシラン、エポキシシランのカップリング剤が好ましく、イソシアネートシラン、アミノシランがより好ましく、イソシアネートシランが更に好ましい。 Examples of the silane coupling agent in the present invention include coupling agents such as isocyanate silane, amino silane, mercapto silane, epoxy silane, vinyl silane, methacryl silane, and epoxy silane. Among these, from the viewpoint of improving the fluidity, impact resistance, bleed resistance, and flame retardancy of the polylactic acid resin composition, a coupling agent of isocyanate silane, amino silane, mercapto silane, and epoxy silane is preferable, isocyanate silane, Aminosilane is more preferred, and isocyanate silane is still more preferred.
 イソシアネートシランとしては、例えば、3-イソシアネートプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン、トリス-(3-トリメトキシシリルプロピル)イソシアヌレート等が挙げられる。 Examples of the isocyanate silane include 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, tris- (3-trimethoxysilylpropyl) isocyanurate, and the like.
 アミノシランとしては、例えば、γ-アミノプロピルトリエトキシシラン、n-β(アミノエチル)γ-アミノプロピルトリエトキシシラン等が挙げられる。 Examples of aminosilanes include γ-aminopropyltriethoxysilane, n-β (aminoethyl) γ-aminopropyltriethoxysilane, and the like.
 メルカプトシランとしては、例えば、3-メルカプトプロピルトリメトキシシラン等が挙げられる。 Examples of mercaptosilane include 3-mercaptopropyltrimethoxysilane.
 エポキシシランとしては、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン等が挙げられる。 Examples of the epoxy silane include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycidoxypropylmethyldiethoxysilane.
 シランカップリング剤による表面処理を施した金属水酸化物は、例えば、シランカップリング剤を、アセトン、酢酸エチル、トルエン等の溶媒に溶解させた溶液を、金属水酸化物の表面に噴霧又は塗工した後、乾燥して溶媒を除去する方法等により得ることができる。 The metal hydroxide subjected to the surface treatment with the silane coupling agent is, for example, sprayed or coated on the surface of the metal hydroxide with a solution obtained by dissolving the silane coupling agent in a solvent such as acetone, ethyl acetate, or toluene. After the processing, it can be obtained by a method such as drying to remove the solvent.
 シランカップリング剤による表面処理を施した金属水酸化物は、ポリ乳酸樹脂組成物の難燃性、耐ブリード性、及び耐衝撃性を高める観点から、シランカップリング剤と金属水酸化物との質量比(シランカップリング剤/金属水酸化物)を0.1/99.9~5/95の割合として処理したものが好ましく、0.3/99.7~3/97の割合として処理したものがより好ましく、0.5/99.5~2/98の割合として処理したものがさらに好ましい。 The metal hydroxide subjected to the surface treatment with the silane coupling agent is a combination of the silane coupling agent and the metal hydroxide from the viewpoint of enhancing the flame retardancy, bleed resistance, and impact resistance of the polylactic acid resin composition. What processed mass ratio (silane coupling agent / metal hydroxide) as a ratio of 0.1 / 99.9 to 5/95 is preferable, and processed as a ratio of 0.3 / 99.7 to 3/97 More preferred are those treated at a ratio of 0.5 / 99.5 to 2/98.
 表面処理を施した金属水酸化物としては、平均粒径が難燃性の観点から、好ましくは0.5μm以上、より好ましくは1μm以上、更に好ましくは2μm以上であり、耐衝撃性の観点から、好ましくは10μm以下、より好ましくは5μm以下、更に好ましくは4μm以下である。この平均粒径は、体積中位粒径(D50)のことを意味し、レーザー回折/散乱式粒度分布測定装置「マスターサイザー2000」(マルバーン社製)を用いて、測定用セルにアイソパーG(エクソンモービル社製)を加え、散乱強度が5~15%になる濃度で、粒子屈折率1.58(虚数部0.1)、分散媒屈折率1.42の条件にて、体積中位粒径(D50)を測定する。 The surface-treated metal hydroxide has an average particle diameter of preferably 0.5 μm or more, more preferably 1 μm or more, and further preferably 2 μm or more from the viewpoint of flame retardancy, and from the viewpoint of impact resistance. The thickness is preferably 10 μm or less, more preferably 5 μm or less, and still more preferably 4 μm or less. This average particle size means a volume median particle size (D 50 ), and is measured by using a laser diffraction / scattering type particle size distribution analyzer “Mastersizer 2000” (manufactured by Malvern). (ExxonMobil Co., Ltd.) was added, and at a concentration such that the scattering intensity was 5 to 15%, the volume median was obtained under the conditions of a particle refractive index of 1.58 (imaginary part 0.1) and a dispersion medium refractive index of 1.42. The particle size (D 50 ) is measured.
 本発明においては、表面処理を施した金属水酸化物は1種又は2種以上を用いることができ、平均粒径の異なる金属水酸化物を併用することが、流動性及び耐衝撃性のバランスの観点から、好ましい。平均粒径の差は、好ましくは0.5μm以上、より好ましくは1μm以上であり、好ましくは3μm以下、より好ましくは2μm以下である。 In the present invention, the surface-treated metal hydroxide can be used singly or in combination of two or more, and the combined use of metal hydroxides having different average particle sizes balances fluidity and impact resistance. From the viewpoint of The difference in average particle diameter is preferably 0.5 μm or more, more preferably 1 μm or more, preferably 3 μm or less, more preferably 2 μm or less.
 表面処理金属水酸化物のポリ乳酸樹脂100質量部に対する含有量は、ポリ乳酸樹脂組成物の難燃性及び可塑剤あるいはトリアリールホスフェートの耐ブリード性を高める観点から、40質量部以上、好ましくは60質量部以上、より好ましくは70質量部以上、更に好ましくは75質量部以上であり、流動性及び耐衝撃性の観点から、120質量部以下、好ましくは110質量部以下、より好ましくは100質量部以下、更に好ましくは95質量部以下である。
 また、表面処理金属水酸化物のポリ乳酸樹脂100質量部に対する含有量は、流動性、難燃性、耐衝撃性及び耐ブリード性の観点から、好ましくは60質量部以上120質量部以下、より好ましくは70質量部以上110質量部以下、更に好ましくは75質量部以上100質量部以下である。
 なお、本明細書において、表面処理金属水酸化物の含有量とは、複数の表面処理金属水酸化物が含有される場合には、総含有量のことを意味する。
The content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is 40 parts by mass or more, preferably from the viewpoint of enhancing the flame retardancy of the polylactic acid resin composition and the bleed resistance of the plasticizer or triaryl phosphate. 60 parts by mass or more, more preferably 70 parts by mass or more, further preferably 75 parts by mass or more, and from the viewpoint of fluidity and impact resistance, 120 parts by mass or less, preferably 110 parts by mass or less, more preferably 100 parts by mass. Part or less, more preferably 95 parts by weight or less.
In addition, the content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass or more and 120 parts by mass or less, from the viewpoint of fluidity, flame retardancy, impact resistance, and bleed resistance. Preferably they are 70 mass parts or more and 110 mass parts or less, More preferably, they are 75 mass parts or more and 100 mass parts or less.
In the present specification, the content of the surface-treated metal hydroxide means the total content when a plurality of surface-treated metal hydroxides are contained.
[有機結晶核剤]
 また、本発明のポリ乳酸樹脂組成物は、ポリ乳酸樹脂の結晶化速度を向上させ、ポリ乳酸樹脂の結晶性を向上させ、耐衝撃性を向上させる観点から、有機結晶核剤を含有することができる。
[Organic crystal nucleating agent]
In addition, the polylactic acid resin composition of the present invention contains an organic crystal nucleating agent from the viewpoint of improving the crystallization speed of the polylactic acid resin, improving the crystallinity of the polylactic acid resin, and improving the impact resistance. Can do.
 本発明における有機結晶核剤としては、以下の(a)~(d)からなる群より選ばれる1種又は2種以上の有機結晶核剤を用いることが好ましい。
(a)イソインドリノン骨格を有する化合物、ジケトピロロピロール骨格を有する化合物、ベンズイミダゾロン骨格を有する化合物、インジゴ骨格を有する化合物、フタロシアニン骨格を有する化合物、及びポルフィリン骨格を有する化合物からなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(a)という〕
(b)カルボヒドラジド類、ウラシル類、及びN-置換尿素類からなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(b)という〕
(c)スルホ芳香族カルボン酸エステルの金属塩、リン酸エステルの金属塩、フェニルホスホン酸の金属塩、ロジン酸類の金属塩、芳香族カルボン酸アミド、及びロジン酸アミドからなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(c)という〕
(d)分子中に水酸基とアミド基を有する化合物及びヒドロキシ脂肪酸エステルからなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(d)という〕
As the organic crystal nucleating agent in the present invention, it is preferable to use one or more organic crystal nucleating agents selected from the group consisting of the following (a) to (d).
(A) From the group consisting of a compound having an isoindolinone skeleton, a compound having a diketopyrrolopyrrole skeleton, a compound having a benzimidazolone skeleton, a compound having an indigo skeleton, a compound having a phthalocyanine skeleton, and a compound having a porphyrin skeleton One or more organic compounds selected [referred to as organic crystal nucleating agent (a)]
(B) One or more organic compounds selected from the group consisting of carbohydrazides, uracils, and N-substituted ureas (referred to as organic crystal nucleating agent (b))
(C) 1 selected from the group consisting of metal salts of sulfoaromatic carboxylic acid esters, metal salts of phosphoric acid esters, metal salts of phenylphosphonic acid, metal salts of rosin acids, aromatic carboxylic acid amides, and rosin acid amides Species or two or more organic compounds [referred to as organic crystal nucleating agent (c)]
(D) One or more organic compounds selected from the group consisting of a compound having a hydroxyl group and an amide group in the molecule and a hydroxy fatty acid ester [referred to as organic crystal nucleating agent (d)]
 これらの中では、曲げ弾性率を向上させる観点から、有機結晶核剤(c)、有機結晶核剤(d)が好ましい。 Among these, the organic crystal nucleating agent (c) and the organic crystal nucleating agent (d) are preferable from the viewpoint of improving the flexural modulus.
 有機結晶核剤(c)としては、上記の観点から、置換基を有しても良いフェニル基とホスホン基(-PO(OH))を有するフェニルホスホン酸の金属塩が好ましく、フェニル基の置換基としては、炭素数1~10のアルキル基、アルコキシ基の炭素数が1~10のアルコキシカルボニル基等が挙げられる。フェニルホスホン酸の具体例としては、無置換のフェニルホスホン酸、メチルフェニルホスホン酸、エチルフェニルホスホン酸、プロピルフェニルホスホン酸、ブチルフェニルホスホン酸、ジメトキシカルボニルフェニルホスホン酸、ジエトキシカルボニルフェニルホスホン酸等が挙げられ、無置換のフェニルホスホン酸が好ましい。 From the above viewpoint, the organic crystal nucleating agent (c) is preferably a phenylphosphonic acid metal salt having an optionally substituted phenyl group and a phosphonic group (—PO (OH) 2 ). Examples of the substituent include an alkyl group having 1 to 10 carbon atoms, an alkoxycarbonyl group having 1 to 10 carbon atoms in an alkoxy group, and the like. Specific examples of phenylphosphonic acid include unsubstituted phenylphosphonic acid, methylphenylphosphonic acid, ethylphenylphosphonic acid, propylphenylphosphonic acid, butylphenylphosphonic acid, dimethoxycarbonylphenylphosphonic acid, and diethoxycarbonylphenylphosphonic acid. And unsubstituted phenylphosphonic acid is preferred.
 フェニルホスホン酸の金属塩としては、リチウム、ナトリウム、マグネシウム、アルミニウム、カリウム、カルシウム、バリウム、銅、亜鉛、鉄、コバルト、ニッケル等の塩が挙げられ、亜鉛塩が好ましい。 Examples of the metal salt of phenylphosphonic acid include salts of lithium, sodium, magnesium, aluminum, potassium, calcium, barium, copper, zinc, iron, cobalt, nickel, and the like, and zinc salts are preferable.
 有機結晶核剤(d)の分子中に水酸基とアミド基を有する化合物としては、上記の観点から、水酸基を有する脂肪族アミドが好ましく、分子中に水酸基を2つ以上有し、アミド基を2つ以上有する脂肪族アミドがより好ましい。具体例としては、12-ヒドロキシステアリン酸モノエタノールアミド等のヒドロキシ脂肪酸モノアミド、メチレンビス12-ヒドロキシステアリン酸アミド、エチレンビス12-ヒドロキシステアリン酸アミド、ヘキサメチレンビス12-ヒドロキシステアリン酸アミド等のヒドロキシ脂肪酸ビスアミド等が挙げられる。 From the above viewpoint, the compound having a hydroxyl group and an amide group in the molecule of the organic crystal nucleating agent (d) is preferably an aliphatic amide having a hydroxyl group, having two or more hydroxyl groups in the molecule, and having two amide groups. An aliphatic amide having two or more is more preferable. Specific examples include hydroxy fatty acid monoamides such as 12-hydroxy stearic acid monoethanolamide, methylene bis 12-hydroxy stearic acid amide, ethylene bis 12-hydroxy stearic acid amide, hexamethylene bis 12-hydroxy stearic acid amide and the like. Etc.
 また、有機結晶核剤(d)のヒドロキシ脂肪酸エステルとしては、脂肪酸の炭素数が12~22のヒドロキシ脂肪酸エステルが好ましく、分子中に水酸基を2つ以上有し、エステル基を2つ以上有するヒドロキシ脂肪酸エステルがより好ましい。具体例としては、12-ヒドロキシステアリン酸トリグリセライド、12-ヒドロキシステアリン酸ジグリセライド、12-ヒドロキシステアリン酸モノグリセライド、ペンタエリスリトール-モノ-12-ヒドロキシステアレート、ペンタエリスリトール-ジ-12-ヒドロキシステアレート、ペンタエリスリトール-トリ-12-ヒドロキシステアレート等のヒドロキシ脂肪酸エステルが挙げられる。 Further, the hydroxy fatty acid ester of the organic crystal nucleating agent (d) is preferably a hydroxy fatty acid ester having 12 to 22 carbon atoms of the fatty acid, having a hydroxy group having two or more hydroxyl groups and two or more ester groups in the molecule. Fatty acid esters are more preferred. Specific examples include 12-hydroxystearic acid triglyceride, 12-hydroxystearic acid diglyceride, 12-hydroxystearic acid monoglyceride, pentaerythritol mono-12-hydroxystearate, pentaerythritol di-12-hydroxystearate, pentaerythritol. -Hydroxy fatty acid esters such as tri-12-hydroxystearate.
 これらは単独で又は2種以上組み合わせて用いてもよく、これらのなかでも、耐衝撃性を向上させる観点から、(c)と(d)とを併用することがより好ましく、分子中に水酸基とアミド基を有する化合物とフェニルホスホン酸の金属塩とを併用することがさらに好ましく、ヒドロキシ脂肪酸ビスアミド及び無置換のフェニルホスホン酸の金属塩を併用することが更に好ましく、エチレンビス12-ヒドロキシステアリン酸アミド及び無置換のフェニルホスホン酸の亜鉛塩を併用することが更に好ましい。 These may be used alone or in combination of two or more thereof, and among these, from the viewpoint of improving impact resistance, it is more preferable to use (c) and (d) in combination, and a hydroxyl group in the molecule. More preferably, a compound having an amide group and a metal salt of phenylphosphonic acid are used in combination, more preferably a hydroxy fatty acid bisamide and a metal salt of unsubstituted phenylphosphonic acid are used in combination, and ethylene bis 12-hydroxystearic acid amide. Further, it is more preferable to use an unsubstituted zinc salt of phenylphosphonic acid in combination.
 また、ヒドロキシ脂肪酸ビスアミドとフェニルホスホン酸の金属塩の質量比(ヒドロキシ脂肪酸ビスアミド/フェニルホスホン酸の金属塩)は、ポリ乳酸樹脂の結晶化速度を高めることで、耐衝撃性を向上させる観点から、好ましくは0.2以上、より好ましくは0.3以上、更に好ましくは0.5以上であり、好ましくは6以下、より好ましくは4以下、更に好ましくは2以下である。 In addition, the mass ratio of the hydroxy fatty acid bisamide and the metal salt of phenylphosphonic acid (hydroxy fatty acid bisamide / phenylphosphonic acid metal salt) increases the crystallization speed of the polylactic acid resin, from the viewpoint of improving impact resistance, Preferably it is 0.2 or more, More preferably, it is 0.3 or more, More preferably, it is 0.5 or more, Preferably it is 6 or less, More preferably, it is 4 or less, More preferably, it is 2 or less.
 有機結晶核剤の含有量は、ポリ乳酸樹脂の結晶化速度を高めることで、耐衝撃性を向上させる観点から、ポリ乳酸樹脂100質量部に対して、0.1質量部以上が好ましく、0.5質量部以上がより好ましく、0.7質量部以上が更に好ましく、5質量部以下が好ましく、3質量部以下がより好ましく、2.5質量部以下が更に好ましい。なお、本明細書において、有機結晶核剤の含有量とは、ポリ乳酸樹脂組成物に含有される全ての有機結晶核剤の合計含有量を意味する。 From the viewpoint of improving impact resistance by increasing the crystallization rate of the polylactic acid resin, the content of the organic crystal nucleating agent is preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polylactic acid resin. More preferably 5 parts by mass or more, more preferably 0.7 parts by mass or more, more preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and still more preferably 2.5 parts by mass or less. In the present specification, the content of the organic crystal nucleating agent means the total content of all the organic crystal nucleating agents contained in the polylactic acid resin composition.
[加水分解抑制剤]
 また、本発明のポリ乳酸樹脂組成物には、難燃性及び耐衝撃性を向上させる観点から、前記成分以外に、更に加水分解抑制剤が適宜含有されていてもよい。
[Hydrolysis inhibitor]
In addition, from the viewpoint of improving flame retardancy and impact resistance, the polylactic acid resin composition of the present invention may further contain a hydrolysis inhibitor as appropriate in addition to the above components.
 加水分解抑制剤としては、ポリカルボジイミド化合物やモノカルボジイミド化合物等のカルボジイミド化合物が挙げられる。 Examples of the hydrolysis inhibitor include carbodiimide compounds such as polycarbodiimide compounds and monocarbodiimide compounds.
 ポリカルボジイミド化合物としては、ポリ(4,4’-ジフェニルメタンカルボジイミド)、ポリ(4,4’-ジシクロヘキシルメタンカルボジイミド)、ポリ(1,3,5-トリイソプロピルベンゼン)ポリカルボジイミド、ポリ(1,3,5-トリイソプロピルベンゼン及び1,3-ジイソプロピルベンゼン)ポリカルボジイミド等が挙げられ、モノカルボジイミド化合物としては、N,N’-ジ-2,6-ジイソプロピルフェニルカルボジイミド等が挙げられる。 Examples of the polycarbodiimide compound include poly (4,4′-diphenylmethanecarbodiimide), poly (4,4′-dicyclohexylmethanecarbodiimide), poly (1,3,5-triisopropylbenzene) polycarbodiimide, poly (1,3,3). 5-triisopropylbenzene and 1,3-diisopropylbenzene) polycarbodiimide and the like, and examples of the monocarbodiimide compound include N, N′-di-2,6-diisopropylphenylcarbodiimide and the like.
 前記カルボジイミド化合物は、単独で又は2種以上組み合わせて用いてもよい。また、ポリ(4,4’-ジシクロヘキシルメタンカルボジイミド)はカルボジライトLA-1(日清紡ケミカル社製)を、ポリ(1,3,5-トリイソプロピルベンゼン)ポリカルボジイミド及びポリ(1,3,5-トリイソプロピルベンゼン及び1,3-ジイソプロピルベンゼン)ポリカルボジイミドは、スタバクゾールP及びスタバクゾールP-100(Rhein Chemie社製)を、N,N’-ジ-2,6-ジイソプロピルフェニルカルボジイミドはスタバクゾールI(Rhein Chemie社製)をそれぞれ購入して使用することができる。 The carbodiimide compounds may be used alone or in combination of two or more. Poly (4,4′-dicyclohexylmethanecarbodiimide) is obtained by converting carbodilite LA-1 (manufactured by Nisshinbo Chemical Co., Ltd.), poly (1,3,5-triisopropylbenzene) polycarbodiimide and poly (1,3,5-trimethyl). (Isopropylbenzene and 1,3-diisopropylbenzene) polycarbodiimide is stavaxol P and stavaxol P-100 (manufactured by Rhein Chemie), N, N'-di-2,6-diisopropylphenylcarbodiimide is stavaxol I (Rhein Chemie) Can be purchased and used.
 加水分解抑制剤の含有量は、難燃性及び耐衝撃性を向上させる観点から、ポリ乳酸樹脂100質量部に対して、好ましくは0.1質量部以上、より好ましくは0.5質量部以上、更に好ましくは1質量部以上であり、好ましくは7質量部以下、より好ましくは5質量部以下、更に好ましくは3質量部以下である。 The content of the hydrolysis inhibitor is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin, from the viewpoint of improving flame retardancy and impact resistance. More preferably, it is 1 part by mass or more, preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and still more preferably 3 parts by mass or less.
 本発明のポリ乳酸樹脂組成物は、前記以外の他の成分として、有機充填剤、難燃剤、酸化防止剤、炭化水素系ワックス類やアニオン型界面活性剤である滑剤、紫外線吸収剤、帯電防止剤、防曇剤、光安定剤、顔料、防カビ剤、抗菌剤、発泡剤等を、本発明の効果を損なわない範囲で含有することができる。また、本発明の効果を阻害しない範囲内で他の高分子材料や他の樹脂組成物を含有することも可能である。なお、これらの含有量は、特に限定されず公知技術に従って適宜設定することができる。例えば、難燃性を高める観点から、有機充填剤の含有量は、ポリ乳酸樹脂100質量部に対して、好ましくは10質量部以下、より好ましくは5質量部以下、更に好ましくは3質量部以下、更に好ましくは1質量部以下、より更に好ましくは実質的に配合しないことが好ましい。有機充填剤としては、セルロース、バガス等の植物由来の化合物が挙げられる。 The polylactic acid resin composition of the present invention includes organic fillers, flame retardants, antioxidants, hydrocarbon waxes and lubricants that are anionic surfactants, ultraviolet absorbers, antistatic agents, in addition to the above components. An agent, an antifogging agent, a light stabilizer, a pigment, an antifungal agent, an antibacterial agent, a foaming agent, and the like can be contained as long as the effects of the present invention are not impaired. Moreover, it is also possible to contain other polymer materials and other resin compositions as long as the effects of the present invention are not impaired. In addition, these content is not specifically limited, According to a well-known technique, it can set suitably. For example, from the viewpoint of enhancing flame retardancy, the content of the organic filler is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less with respect to 100 parts by mass of the polylactic acid resin. More preferably, it is preferably 1 part by mass or less, and still more preferably substantially not blended. Examples of organic fillers include plant-derived compounds such as cellulose and bagasse.
〔ポリ乳酸樹脂組成物の製造〕
 本発明のポリ乳酸樹脂組成物は、ポリ乳酸樹脂、特定構造のトリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有し、かつ、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部、表面処理された金属水酸化物の含有量が40~120質量部であり、更に、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5となる量で配合され、更に必要により各種成分を含有する原料を、密閉式ニーダー、1軸もしくは2軸の押出機、オープンロール型混練機等の公知の混練機を用いて溶融混練して調製することができる。溶融混練後は、公知の方法に従って、溶融混練物を乾燥又は冷却させてもよい。また、原料は、予めヘンシェルミキサー、スーパーミキサー等を用いて均一に混合した後に、溶融混練に供することも可能である。なお、溶融混練する際にポリ乳酸樹脂の可塑性を促進させるため、超臨界ガスを存在させて溶融混合させてもよい。
[Production of polylactic acid resin composition]
The polylactic acid resin composition of the present invention contains a polylactic acid resin, a triaryl phosphate having a specific structure, a plasticizer, and a surface-treated metal hydroxide, and with respect to 100 parts by mass of the polylactic acid resin, The total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass, the content of the surface-treated metal hydroxide is 40 to 120 parts by mass, and the mass ratio of the plasticizer to the triaryl phosphate ( (Plasticizer / triaryl phosphate) is blended in an amount of 0.30 to 3.5, and if necessary, raw materials containing various components are mixed in a closed kneader, a single or twin screw extruder, and an open roll type kneader. It can be prepared by melt-kneading using a known kneader such as a machine. After the melt-kneading, the melt-kneaded product may be dried or cooled according to a known method. In addition, the raw materials can be subjected to melt kneading after being uniformly mixed in advance using a Henschel mixer, a super mixer, or the like. In order to promote the plasticity of the polylactic acid resin during melt kneading, it may be melt-mixed in the presence of a supercritical gas.
 溶融混練温度は、ポリ乳酸樹脂組成物の成形性及び劣化防止を向上する観点から、好ましくは160℃以上、より好ましくは165℃以上、更に好ましくは170℃以上であり、そして、トリアリールホスフェートの分解を抑制する観点から、好ましくは230℃以下、より好ましくは220℃以下、更に好ましくは215℃以下である。溶融混練時間は、溶融混練温度、混練機の種類によって一概には決定できないが、15~900秒間が好ましい。 The melt kneading temperature is preferably 160 ° C. or higher, more preferably 165 ° C. or higher, further preferably 170 ° C. or higher, from the viewpoint of improving the moldability and deterioration prevention of the polylactic acid resin composition. From the viewpoint of suppressing decomposition, it is preferably 230 ° C. or lower, more preferably 220 ° C. or lower, and further preferably 215 ° C. or lower. The melt-kneading time cannot be generally determined depending on the melt-kneading temperature and the type of the kneader, but is preferably 15 to 900 seconds.
〔成形体の製造〕
 本発明のポリ乳酸樹脂組成物は、流動性に優れ、加工性が良好であり、公知の方法に従って各種成形体とすることができる。成形方法としては、公知の方法を用いることができるが、例えば、本発明のポリ乳酸樹脂組成物を射出成形することにより、耐衝撃性、耐ブリード性、難燃性に優れる成形体を提供することができる。よって、本発明はまた、本発明のポリ乳酸樹脂組成物を射出成形して得られる成形体を提供する。
[Manufacture of molded products]
The polylactic acid resin composition of the present invention has excellent fluidity and good processability, and can be formed into various molded articles according to known methods. As a molding method, a known method can be used. For example, by molding the polylactic acid resin composition of the present invention by injection molding, a molded article excellent in impact resistance, bleed resistance and flame retardancy is provided. be able to. Therefore, this invention also provides the molded object obtained by injection-molding the polylactic acid resin composition of this invention.
 射出成形体は、例えば、本発明のポリ乳酸樹脂組成物を射出成形機を用いて、所望の形状の金型内に充填し、成形することができる。 The injection-molded body can be molded, for example, by filling the polylactic acid resin composition of the present invention into a mold having a desired shape using an injection molding machine.
[射出成形機]
 射出成形としては、公知の射出成形機を用いることができる。例えば、シリンダーとその内部に挿通されたスクリューを主な構成要素として有するもの〔J75E-D、J110AD-180H(日本製鋼所社製)等〕が挙げられる。なお、本発明のポリ乳酸樹脂組成物の原料をシリンダーに供給してそのまま溶融混練してもよいが、予め溶融混練したものを射出成形機に充填することが好ましい。即ち、本発明のポリ乳酸樹脂組成物を溶融混練した後、射出成形機を用いて所望の形状の金型内に充填し、成形することが好ましい。
[Injection molding machine]
As the injection molding, a known injection molding machine can be used. For example, a cylinder having a cylinder and a screw inserted into the cylinder as main components [J75E-D, J110AD-180H (manufactured by Nippon Steel), etc.] can be used. In addition, although the raw material of the polylactic acid resin composition of the present invention may be supplied to a cylinder and melt-kneaded as it is, it is preferable to fill an injection molding machine with a melt-kneaded material in advance. That is, after the polylactic acid resin composition of the present invention is melt-kneaded, it is preferably filled into a mold having a desired shape using an injection molding machine and molded.
 シリンダーの設定温度は、射出成形性の観点から、好ましくは180℃以上であり、また、ポリ乳酸樹脂の劣化やトリアリールホスフェートの分解を抑制する観点から、好ましくは220℃以下、より好ましくは210℃以下、更に好ましくは200℃以下である。溶融混練機を具備する射出成形機を用いる場合には、溶融混練する際の混練機のシリンダーの設定温度を意味する。なお、シリンダーはヒーターを具備しており、それにより温度調整が行なわれる。ヒーターの個数は機種によって異なり一概には決定されないが、前記設定温度に調整されるヒーターは、少なくとも、溶融混練物排出口側(ノズル先端側)に存在するものが好ましい。 The set temperature of the cylinder is preferably 180 ° C. or higher from the viewpoint of injection moldability, and preferably 220 ° C. or lower, more preferably 210 ° C. from the viewpoint of suppressing deterioration of the polylactic acid resin and decomposition of triaryl phosphate. ° C or lower, more preferably 200 ° C or lower. When an injection molding machine equipped with a melt kneader is used, it means the set temperature of the cylinder of the kneader during melt kneading. The cylinder is equipped with a heater, and the temperature is adjusted accordingly. Although the number of heaters varies depending on the model and is not determined unconditionally, the heater adjusted to the set temperature is preferably at least on the melt-kneaded product discharge port side (nozzle tip side).
 金型温度は、作業性向上及び生産コスト低減の観点から、110℃以下が好ましく、100℃以下がより好ましく、90℃以下が更に好ましく、80℃以下が更に好ましい。また結晶化速度向上による耐衝撃性の向上の観点から、30℃以上が好ましく、40℃以上がより好ましく、60℃以上が更に好ましい。本発明のポリ乳酸樹脂組成物は、結晶化速度に優れ低温度での成形加工も可能であるため前記金型温度でも、十分な耐熱性を有する成形体を得ることができる。 The mold temperature is preferably 110 ° C. or lower, more preferably 100 ° C. or lower, still more preferably 90 ° C. or lower, and still more preferably 80 ° C. or lower, from the viewpoint of improving workability and reducing production costs. Moreover, from a viewpoint of the improvement of impact resistance by the improvement of crystallization speed, 30 degreeC or more is preferable, 40 degreeC or more is more preferable, and 60 degreeC or more is still more preferable. Since the polylactic acid resin composition of the present invention has an excellent crystallization rate and can be molded at a low temperature, a molded product having sufficient heat resistance can be obtained even at the mold temperature.
 金型内での保持時間は、特に限定されないが、ポリ乳酸樹脂組成物からなる成形体の生産性の観点から、結晶化による耐衝撃性の向上の観点から、好ましくは3秒以上、より好ましくは10秒以上、更に好ましくは20秒以上であり、作業性向上及び生産コスト低減の観点から、好ましくは90秒以下、より好ましくは80秒以下、更に好ましくは70秒以下である。 The holding time in the mold is not particularly limited, but is preferably 3 seconds or more, more preferably from the viewpoint of improving the impact resistance by crystallization, from the viewpoint of productivity of a molded article made of the polylactic acid resin composition. Is 10 seconds or longer, more preferably 20 seconds or longer, and preferably 90 seconds or shorter, more preferably 80 seconds or shorter, still more preferably 70 seconds or shorter, from the viewpoint of improving workability and reducing production costs.
 成形体の製造方法としては、本発明のポリ乳酸樹脂組成物を射出成形する工程を含む方法であれば特に限定はなく、得られる成形品の種類に応じて、適宜、工程を追加することができる。 The method for producing the molded body is not particularly limited as long as it includes a step of injection-molding the polylactic acid resin composition of the present invention. Depending on the type of the molded product to be obtained, a step may be added as appropriate. it can.
 具体的には、以下の工程を含む態様が挙げられる。
工程(1):ポリ乳酸樹脂に、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を配合してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェートが、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、表面処理された金属水酸化物をポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物を溶融混練して、ポリ乳酸樹脂組成物の溶融混練物を調製する工程
工程(2):工程(1)で得られたポリ乳酸樹脂組成物の溶融混練物を金型内に射出成形する工程
Specifically, the aspect containing the following processes is mentioned.
Step (1): A polylactic acid resin composition obtained by blending a polylactic acid resin with a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups, the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the triaryl phosphate The mass ratio of the plasticizer (plasticizer / triaryl phosphate) is 0.30 to 3.5, and the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Process step (2) of melt-kneading a polylactic acid resin composition to prepare a melt-kneaded product of the polylactic acid resin composition: Polylactic acid resin composition obtained in step (1) A step of injection molding the melt-kneaded product into a mold
 工程(1)は、ポリ乳酸樹脂組成物の溶融混練物を調製する工程である。具体的には、ポリ乳酸樹脂、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有し、前記トリアリールホスフェートが、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、表面処理された金属水酸化物の含有量がポリ乳酸樹脂100質量部に対して40~120質量部である、原料を、前述の好ましい溶融混練温度で、溶融混練することにより、調製することができる。 Step (1) is a step of preparing a melt-kneaded product of the polylactic acid resin composition. Specifically, it contains a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, and the triaryl phosphate contains 1 alkylaryl group having an alkyl group having 1 to 3 carbon atoms. And the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl Phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. It can be prepared by melt-kneading at a temperature.
 工程(2)は、ポリ乳酸樹脂組成物の溶融混練物を射出成形する工程である。具体的には、工程(1)で得られた溶融混練物を、好ましくは前述の好ましいシリンダー設定温度に加熱したシリンダーを装備した射出成形機に充填し、前述の好ましい金型温度の金型内に射出して成形することができる。 Step (2) is a step of injection molding a melt-kneaded product of the polylactic acid resin composition. Specifically, the melt-kneaded product obtained in the step (1) is preferably filled into an injection molding machine equipped with a cylinder heated to the above-mentioned preferable cylinder set temperature, and the inside of the mold at the above-mentioned preferable mold temperature is filled. Can be injected and molded.
 かくして得られた本発明のポリ乳酸樹脂組成物の成形体は、耐衝撃性、耐ブリード性、難燃性に優れ、情報家電の筐体等の家電部品として好適に用いることができる。 The molded body of the polylactic acid resin composition of the present invention thus obtained is excellent in impact resistance, bleed resistance, and flame retardancy, and can be suitably used as home appliance parts such as housings for information home appliances.
 本発明の成形体の難燃性は、実施例記載の方法により測定した場合、V-1以上が好ましく、V-0がより好ましい。本発明の成形体の流動性は、同様に、L/Dは145以上が好ましく、160以上がより好ましい。本発明の成形体の耐衝撃性は、同様に、60cm以上が好ましく、75cm以上がより好ましく、90cm以上が更に好ましい。本発明の成形体の耐ブリード性は、同様に、B以上が好ましく、Aがより好ましい。 The flame retardancy of the molded article of the present invention is preferably V-1 or more, more preferably V-0, when measured by the method described in the Examples. Similarly, as for the fluidity | liquidity of the molded object of this invention, L / D is preferably 145 or more, and more preferably 160 or more. Similarly, the impact resistance of the molded article of the present invention is preferably 60 cm or more, more preferably 75 cm or more, and still more preferably 90 cm or more. Similarly, the bleed resistance of the molded article of the present invention is preferably B or more, and more preferably A.
 上述した実施形態に関し、本発明は、さらに、以下のポリ乳酸樹脂組成物を開示する。
<1> ポリ乳酸樹脂、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェートが炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該トリアリールホスフェートと前記可塑剤の合計質量が前記ポリ乳酸樹脂100質量部に対して16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、前記表面処理された金属水酸化物の含有量が前記ポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物。
This invention discloses the following polylactic acid resin compositions further regarding embodiment mentioned above.
<1> A polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate is an alkyl group having 1 to 3 carbon atoms. The total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the mass ratio of the plasticizer to the triaryl phosphate (Plasticizer / triaryl phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Polylactic acid resin composition.
<2> トリアリールホスフェートが一般式:
   (RArO)(ArO)3-aPO
(式中、Arはベンゼン環を示し、R、Rは、同一又は異なって、水素原子あるいは炭素数1~3のアルキル基を示すが、共に水素原子である場合は除き、aは1~3の整数を示す)
で表される化合物が好ましい、前記<1>に記載のポリ乳酸樹脂組成物。
<3> 前記式におけるR、Rとしては、いずれもがメチル基である場合、Rがメチル基、Rが水素原子である場合、Rがエチル基、Rが水素原子である場合、Rがイソプロピル基、Rが水素原子である場合が好ましく、Rがメチル基、Rが水素原子である場合、Rがイソプロピル基、Rが水素原子である場合がより好ましい、前記<2>に記載のポリ乳酸樹脂組成物。
<4> 前記式で表されるトリアリールホスフェートは、炭素数1~3のアルキル基を有するアルキルアリール基を好ましくは1~2、より好ましくは1つ含む化合物である、前記<2>又は<3>に記載のポリ乳酸樹脂組成物。
<5> 前記式で表されるトリアリールホスフェートとしては、トリキシレニルホスフェート、トリクレジルホスフェート、ジキシレニルフェニルホスフェート、ジクレジルフェニルホスフェート、キシレニルジフェニルホスフェート、イソプロピルフェニルジフェニルホスフェート、及びクレジルジフェニルホスフェートからなる群から選ばれる1種又は2種以上が好ましく、イソプロピルフェニルジフェニルホスフェート及び/又はクレジルジフェニルホスフェートがより好ましい、前記<2>~<4>いずれかに記載のポリ乳酸樹脂組成物。
<6> ポリ乳酸樹脂組成物におけるトリアリールホスフェートの含有量は、ポリ乳酸樹脂100質量部に対して、好ましくは5質量部以上、より好ましくは6質量部以上、更に好ましくは8質量部以上、更に好ましくは10質量部を超えるものであり、好ましくは21質量部以下、より好ましくは18質量部以下、更に好ましくは16質量部以下、より更に好ましくは14質量部以下である、前記<1>~<5>いずれかに記載のポリ乳酸樹脂組成物。
<7> 可塑剤としては、好ましくは、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上であり、但し、前記リン酸エステル系可塑剤としては、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェートは除く、前記<1>~<6>いずれかに記載のポリ乳酸樹脂組成物。
<8> 可塑剤としては、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有するエステル化合物が好ましく、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有する、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上がより好ましい、前記<1>~<7>いずれかに記載のポリ乳酸樹脂組成物。
<9> 可塑剤としては、以下の化合物群(A)~(C)からなる群より選ばれる1種又は2種以上が好ましく、2種以上を組み合わせて用いる場合は、同じ化合物群同士でも異なる化合物群同士であってもよい、前記<1>~<8>いずれかに記載のポリ乳酸樹脂組成物。
化合物群(A) 分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2~3のアルキレンオキサイドを平均0.5~5モル付加したアルコールであるエステル化合物
化合物群(B) 式(I):
  RO-CO-R-CO-〔(OR)O-CO-R-CO-〕OR  (I)
(式中、Rは炭素数が1~4のアルキル基、Rは炭素数が2~4のアルキレン基、Rは炭素数が2~6のアルキレン基であり、mは1~6の数、nは1~12の数を示し、但し、全てのRは同一でも異なっていてもよく、全てのRは同一でも異なっていてもよい)
で表される化合物
化合物群(C) 式(II):
<2> Triaryl phosphates have the general formula:
(R 7 R 8 ArO) a (ArO) 3-a PO
(In the formula, Ar represents a benzene ring, and R 7 and R 8 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, except that both are hydrogen atoms; Represents an integer of ~ 3)
The polylactic acid resin composition as described in said <1> whose compound represented by these is preferable.
<3> As R 7 and R 8 in the above formula, when both are methyl groups, when R 7 is a methyl group and R 8 is a hydrogen atom, R 7 is an ethyl group and R 8 is a hydrogen atom. In some cases, R 7 is preferably an isopropyl group and R 8 is a hydrogen atom. When R 7 is a methyl group and R 8 is a hydrogen atom, R 7 is an isopropyl group and R 8 is a hydrogen atom. The polylactic acid resin composition according to <2>, which is more preferable.
<4> The triaryl phosphate represented by the above formula is a compound containing an alkylaryl group having an alkyl group having 1 to 3 carbon atoms, preferably 1 to 2, more preferably 1, 3> The polylactic acid resin composition described in 3>.
<5> The triaryl phosphate represented by the above formula includes trixylenyl phosphate, tricresyl phosphate, dixylenyl phenyl phosphate, dicresyl phenyl phosphate, xylenyl diphenyl phosphate, isopropylphenyl diphenyl phosphate, and cresyl The polylactic acid resin composition according to any one of <2> to <4>, wherein one or more selected from the group consisting of diphenyl phosphate is preferable, and isopropylphenyl diphenyl phosphate and / or cresyl diphenyl phosphate are more preferable. .
<6> The content of triaryl phosphate in the polylactic acid resin composition is preferably 5 parts by mass or more, more preferably 6 parts by mass or more, still more preferably 8 parts by mass or more, relative to 100 parts by mass of the polylactic acid resin. More preferably, it exceeds 10 parts by mass, preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, and still more preferably 14 parts by mass or less, <1><5> The polylactic acid resin composition according to any one of the above.
<7> The plasticizer is preferably one or two selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers. Any of the above <1> to <6>, except that the phosphate ester plasticizer excludes a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms. A polylactic acid resin composition according to claim 1.
<8> The plasticizer is preferably an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 carbon atoms (preferably 2 to 4 carbon atoms), and a (poly) oxyalkylene group or 2 to 6 carbon atoms ( One or more selected from the group consisting of a polyester plasticizer, a polyhydric alcohol ester plasticizer, a polycarboxylic acid ester plasticizer, and a phosphate ester plasticizer, preferably having an alkylene group of 2-4) The polylactic acid resin composition according to any one of <1> to <7>, wherein two or more are more preferable.
<9> The plasticizer is preferably one or more selected from the group consisting of the following compound groups (A) to (C), and when used in combination of two or more, the same compound group is also different. The polylactic acid resin composition according to any one of <1> to <8>, which may be a group of compounds.
Compound group (A) An ester compound having two or more ester groups in the molecule, wherein at least one of the alcohol components constituting the ester compound is an average of 2 to 3 alkylene oxides per hydroxyl group. Ester compound group (B) which is an alcohol added with 5 to 5 moles Formula (I):
R 1 O—CO—R 2 —CO — [(OR 3 ) m O—CO—R 2 —CO—] n OR 1 (I)
(Wherein R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 to 6 carbon atoms, and m is 1 to 6) And n represents a number from 1 to 12, provided that all R 2 may be the same or different, and all R 3 may be the same or different.
Compound group (C) represented by formula (II):
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
(式中、R、R、Rはそれぞれ独立して炭素数1~4のアルキル基を示し、A、A、Aはそれぞれ独立して炭素数2又は3のアルキレン基を示し、x、y、zはそれぞれ独立してオキシアルキレン基の平均付加モル数を示す正の数であって、x+y+zが3を超え12以下を満足する数である)
で表される化合物
<10> 化合物群(A)としては、酢酸とグリセリンのエチレンオキサイド平均3~6モル付加物(水酸基1個あたりエチレンオキサイドを1~2モル付加)とのエステル、酢酸とエチレンオキサイドの平均付加モル数が4~6のポリエチレングリコールとのエステル、コハク酸とエチレンオキサイドの平均付加モル数が2~3のポリエチレングリコールモノメチルエーテル(水酸基1個あたりエチレンオキサイドを2~3モル付加)とのエステル、アジピン酸とジエチレングリコールモノメチルエーテルとのエステル、1,3,6-ヘキサントリカルボン酸とジエチレングリコールモノメチルエーテルとのエステルが好ましい、前記<9>に記載のポリ乳酸樹脂組成物。
<11> 化合物群(B)としては、コハク酸、グルタル酸、及びアジピン酸から選ばれる少なくとも1つの二塩基酸と、ジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、及び1,3-プロパンンジオールから選ばれる少なくとも1つの2価アルコールのオリゴエステル〔式(I)中、n=1.2~3〕が好ましい、前記<9>に記載のポリ乳酸樹脂組成物。
<12> 化合物群(C)としては、トリス(エトキシエトキシエチル)ホスフェート〔式(II)中、R、R、Rはいずれもエチル基、A、A、Aはいずれもエチレン基、x、y、zはいずれも2で、x+y+z=6〕の他に、トリス(メトキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(プロポキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(ブトキシエトキシエチル)ホスフェート(x+y+z=6)、トリス(メトキシエトキシエトキシエチル)ホスフェート(x+y+z=9)、トリス(エトキシエトキシエトキシエチル)ホスフェート(x+y+z=9)、トリス(プロポキシエトキシエトキシエチル)ホスフェート(x+y+z=9)等の対称ポリエーテル型リン酸トリエステルやビス(エトキシエトキシエチル)メトキシエトキシエトキシエチルホスフェート(x+y+z=7)、ビス(メトキシエトキシエトキシエチル)エトキシエトキシエチルホスフェート(x+y+z=8)、ビス(エトキシエトキシエチル)ブトキシエトキシエチルホスフェート(x+y+z=6)等の非対称ポリエーテル型リン酸トリエステル、あるいは炭素数1~4のアルコールのポリオキシエチレン付加物又はポリオキシプロピレン付加物の混合物を式(II)を満たすようにリン酸トリエステル化した非対称ポリエーテル型リン酸エステルが好ましく、トリス(エトキシエトキシエチル)ホスフェート、トリス(プロポキシエトキシエチル)ホスフェート、トリス(エトキシエトキシエトキシエチル)ホスフェート、トリス(プロポキシエトキシエトキシエチル)ホスフェートがより好ましく、トリス(エトキシエトキシエチル)ホスフェートが更に好ましい、前記<9>に記載のポリ乳酸樹脂組成物。
<13> 可塑剤中、好ましくは、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上の含有量、あるいは、(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有するエステル化合物の含有量、より好ましくは(ポリ)オキシアルキレン基又は炭素数2~6(好ましくは2~4)のアルキレン基を有する、ポリエステル系可塑剤、多価アルコールエステル系可塑剤、多価カルボン酸エステル系可塑剤、及びリン酸エステル系可塑剤からなる群より選ばれる1種又は2種以上の含有量、更に好ましくは前記化合物群(A)~(C)からなる群より選ばれる1種又は2種以上の化合物の含有量が、好ましくは50質量%以上、より好ましくは80質量%以上、更に好ましくは90質量%以上、更に好ましくは実質的に100質量%である、前記<8>~<12>いずれかに記載のポリ乳酸樹脂組成物。
<14> 可塑剤の含有量は、ポリ乳酸樹脂100質量部に対して、好ましくは4質量部以上、より好ましくは5質量部以上、更に好ましくは6質量部以上、より更に好ましくは7質量部以上であり、好ましくは21質量部以下、より好ましくは18質量部以下、更に好ましくは16質量部以下、より更に好ましくは14質量部以下、より更に好ましくは12質量部以下である、前記<1>~<13>いずれかに記載のポリ乳酸樹脂組成物。
<15> トリアリールホスフェートと可塑剤の合計質量が、ポリ乳酸樹脂100質量部に対して、好ましくは17質量部以上、より好ましくは18質量部以上、更に好ましくは19質量部以上であり、好ましくは28質量部以下、より好ましくは26質量部以下、更に好ましくは24質量部以下、より更に好ましくは22質量部以下である、前記<1>~<14>いずれかに記載のポリ乳酸樹脂組成物。
<16> トリアリールホスフェートと可塑剤の合計質量が、ポリ乳酸樹脂100質量部に対して、好ましくは16質量部以上24質量部以下、より好ましくは16質量部以上22質量部以下である、前記<1>~<15>いずれかに記載のポリ乳酸樹脂組成物。
<17> トリアリールホスフェートと可塑剤の合計質量が、ポリ乳酸樹脂100質量部に対して、好ましくは22質量部以上30質量部以下、より好ましくは24質量部以上30質量部以下である、前記<1>~<15>いずれかに記載のポリ乳酸樹脂組成物。
<18> トリアリールホスフェートと可塑剤の合計質量が、ポリ乳酸樹脂100質量部に対して、好ましくは18質量部以上24質量部以下、より好ましくは19質量部以上22質量部以下である、前記<1>~<15>いずれかに記載のポリ乳酸樹脂組成物。
<19> トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)は、好ましくは0.35以上、より好ましくは0.38以上、更に好ましくは0.40以上、更に好ましくは0.50以上、より更に好ましくは0.55以上、より更に好ましくは0.60以上であり、好ましくは3.0以下、より好ましくは2.5以下、更に好ましくは2.0以下、更に好ましくは1.5以下、更に好ましくは1.0以下、より更に好ましくは0.80以下、より更に好ましくは0.75以下である、前記<1>~<18>いずれかに記載のポリ乳酸樹脂組成物。
<20> トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)は、好ましくは0.30以上3.0以下、より好ましくは0.30以上2.0以下、更に好ましくは0.30以上1.5以下、より更に好ましくは0.30以上1.0以下である、前記<1>~<19>いずれかに記載のポリ乳酸樹脂組成物。
<21> トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)は、好ましくは0.35以上3.0以下、より好ましくは0.35以上2.0以下、更に好ましくは0.38以上1.5以下である、前記<1>~<19>いずれかに記載のポリ乳酸樹脂組成物。
<22>  トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)は、好ましくは0.50以上3.0以下、より好ましくは0.55以上2.0以下、更に好ましくは0.60以上1.5以下である、前記<1>~<19>いずれかに記載のポリ乳酸樹脂組成物。
<23> トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)は、好ましくは0.35以上3.0以下、より好ましくは0.40以上2.0以下、更に好ましくは0.50以上1.0以下であり、より更に好ましくは0.55以上0.80以下であり、より更に好ましくは0.60以上0.75以下である、前記<1>~<19>いずれかに記載のポリ乳酸樹脂組成物。
<24> 金属水酸化物としては、水酸化アルミニウム、水酸化マグネシウム、水酸化カルシウムが好ましく、水酸化アルミニウム及び水酸化マグネシウムがより好ましく、水酸化アルミニウムが更に好ましい、前記<1>~<23>いずれかに記載のポリ乳酸樹脂組成物。
<25> 表面処理された金属水酸化物としては、シランカップリング剤によって処理された水酸化アルミニウム及び水酸化マグネシウムが好ましく、シランカップリング剤によって処理された水酸化アルミニウムがより好ましい、前記<1>~<24>いずれかに記載のポリ乳酸樹脂組成物。
<26> シランカップリング剤としては、イソシアネートシラン、アミノシラン、メルカプトシラン、エポキシシラン、ビニルシラン、メタクリルシラン、エポキシシラン等のカップリング剤が好ましく、イソシアネートシラン、アミノシラン、メルカプトシラン、エポキシシランのカップリング剤がより好ましく、イソシアネートシラン、アミノシランが更に好ましく、イソシアネートシランが更に好ましい、前記<25>に記載のポリ
乳酸樹脂組成物。
<27> シランカップリング剤による表面処理を施した金属水酸化物は、シランカップリング剤と金属水酸化物との質量比(シランカップリング剤/金属水酸化物)が0.1/99.9~5/95が好ましく、0.3/99.7~3/97がより好ましく、0.5/99.5~2/98が更に好ましい、前記<25>又は<26>に記載のポリ乳酸樹脂組成物。
<28> 表面処理された金属水酸化物は、好ましくは0.5μm以上、より好ましくは1μm以上、更に好ましくは2μm以上であり、好ましくは10μm以下、より好ましくは5μm以下、更に好ましくは4μm以下である、前記<1>~<27>いずれかに記載のポリ乳酸樹脂組成物。
<29> 平均粒径の差が好ましくは0.5μm以上、より好ましくは1μm以上であり、好ましくは3μm以下、より好ましくは2μm以下である、平均粒径の異なる金属水酸化物を併用する、前記<1>~<28>いずれかに記載のポリ乳酸樹脂組成物。
<30> 表面処理された金属水酸化物のポリ乳酸樹脂100質量部に対する含有量は、好ましくは60質量部以上、より好ましくは70質量部以上、更に好ましくは75質量部以上であり、好ましくは110質量部以下、より好ましくは100質量部以下、更に好ましくは95質量部以下である、前記<1>~<29>いずれかに記載のポリ乳酸樹脂組成物。
<31> 表面処理された金属水酸化物のポリ乳酸樹脂100質量部に対する含有量が、好ましくは60質量部以上120質量部以下、より好ましくは70質量部以上110質量部以下、更に好ましくは75質量部以上100質量部以下である、前記<1>~<30>いずれかに記載のポリ乳酸樹脂組成物。
<32> ポリ乳酸樹脂としては、光学純度が好ましくは90%以上、より好ましくは95%以上のポリ乳酸樹脂である、前記<1>~<31>いずれかに記載のポリ乳酸樹脂組成物。
<33> ポリ乳酸樹脂組成物中のポリ乳酸樹脂の含有量は、好ましくは30質量%以上、より好ましくは40質量%以上、更に好ましくは43質量%以上、より更に好ましくは45質量%以上であり、好ましくは80質量%以下、より好ましくは70質量%以下、更に好ましくは60質量%以下、より更に好ましくは55質量%以下である、前記<1>~<32>いずれかに記載のポリ乳酸樹脂組成物。
<34> 更に、有機結晶核剤を含有してなる、前記<1>~<33>いずれかに記載のポリ乳酸樹脂組成物。
<35> 有機結晶核剤としては、以下の(c)~(d)からなる群より選ばれる1種又は2種以上の有機結晶核剤を用いることが好ましい、前記<34>に記載のポリ乳酸樹脂組成物。
(c)スルホ芳香族カルボン酸エステルの金属塩、リン酸エステルの金属塩、フェニルホスホン酸の金属塩、ロジン酸類の金属塩、芳香族カルボン酸アミド、及びロジン酸アミドからなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(c)という〕
(d)分子中に水酸基とアミド基を有する化合物及びヒドロキシ脂肪酸エステルからなる群より選ばれる1種又は2種以上の有機化合物〔有機結晶核剤(d)という〕
<36> 有機結晶核剤(c)としては、置換基を有しても良いフェニル基とホスホン基(-PO(OH))を有するフェニルホスホン酸の金属塩が好ましく、無置換のフェニルホスホン酸、メチルフェニルホスホン酸、エチルフェニルホスホン酸、プロピルフェニルホスホン酸、ブチルフェニルホスホン酸、ジメトキシカルボニルフェニルホスホン酸、ジエトキシカルボニルフェニルホスホン酸の金属塩がより好ましく、無置換のフェニルホスホン酸の金属塩が更に好ましい、前記<35>に記載のポリ乳酸樹脂組成物。
<37> 金属塩としては、リチウム、ナトリウム、マグネシウム、アルミニウム、カリウム、カルシウム、バリウム、銅、亜鉛、鉄、コバルト、ニッケルが好ましく、亜鉛塩がより好ましい、前記<36>に記載のポリ乳酸樹脂組成物。
<38> 有機結晶核剤(d)の分子中に水酸基とアミド基を有する化合物としては、水酸基を有する脂肪族アミドが好ましく、分子中に水酸基を2つ以上有し、アミド基を2つ以上有する脂肪族アミドがより好ましく、12-ヒドロキシステアリン酸モノエタノールアミド等のヒドロキシ脂肪酸モノアミド、メチレンビス12-ヒドロキシステアリン酸アミド、エチレンビス12-ヒドロキシステアリン酸アミド、ヘキサメチレンビス12-ヒドロキシステアリン酸アミド等のヒドロキシ脂肪酸ビスアミド等が更に好ましい、前記<35>に記載のポリ乳酸樹脂組成物。
<39> 有機結晶核剤(c)と(d)とを併用することが好ましく、分子中に水酸基とアミド基を有する化合物とフェニルホスホン酸の金属塩とを併用することがより好ましく、ヒドロキシ脂肪酸ビスアミド及び無置換のフェニルホスホン酸の金属塩を併用することが更に好ましく、エチレンビス12-ヒドロキシステアリン酸アミド及び無置換のフェニルホスホン酸の亜鉛塩を併用することが更に好ましい、前記<35>~<38>いずれかに記載のポリ乳酸樹脂組成物。
<40> ヒドロキシ脂肪酸ビスアミドとフェニルホスホン酸の金属塩の質量比(ヒドロキシ脂肪酸ビスアミド/フェニルホスホン酸の金属塩)が、好ましくは0.2以上、より好ましくは0.3以上、更に好ましくは0.5以上であり、好ましくは6以下、より好ましくは4以下、更に好ましくは2以下である、前記<39>に記載のポリ乳酸樹脂組成物。
<41> 有機結晶核剤の含有量は、ポリ乳酸樹脂100質量部に対して、0.1質量部以上が好ましく、0.5質量部以上がより好ましく、0.7質量部以上が更に好ましく、5質量部以下が好ましく、3質量部以下がより好ましく、2.5質量部以下が更に好ましい、前記<34>~<40>いずれかに記載のポリ乳酸樹脂組成物。
<42> 更に、加水分解抑制剤を含有してなる、前記<1>~<41>いずれかに記載のポリ乳酸樹脂組成物。
<43> 加水分解抑制剤の含有量は、ポリ乳酸樹脂100質量部に対して、好ましくは0.1質量部以上、より好ましくは0.5質量部以上、更に好ましくは1質量部以上であり、好ましくは7質量部以下、より好ましくは5質量部以下、更に好ましくは3質量部以下である、前記<42>に記載のポリ乳酸樹脂組成物。
<44> ポリ乳酸樹脂、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有し、かつ、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部、表面処理された金属水酸化物の含有量が40~120質量部であり、更に、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5となる量で配合され、更に必要により各種成分を含有する原料を溶融混練して調製する、前記<1>~<43>いずれかに記載のポリ乳酸樹脂組成物。
<45> 溶融混練温度は、好ましくは160℃以上、より好ましくは165℃以上、さらに好ましくは170℃以上であり、そして、好ましくは230℃以下、より好ましくは220℃以下、更に好ましくは215℃以下である、前記<44>に記載のポリ乳酸樹脂組成物。
<46> 前記<1>~<45>いずれかに記載のポリ乳酸樹脂組成物を溶融混練した後、射出成形機を用いて所望の形状の金型内に充填し、射出成形して得られる成形体。
<47> 射出成形が、シリンダーの設定温度が、好ましくは180℃以上であり、好ましくは220℃以下、より好ましくは210℃以下、更に好ましくは200℃以下である、射出成形機を用いて行われる、前記<46>記載の成形体。
<48> 金型温度は、110℃以下が好ましく、100℃以下がより好ましく、90℃以下が更に好ましく、80℃以下が更に好ましく、また、30℃以上が好ましく、40℃以上がより好ましく、60℃以上が更に好ましい、前記<46>又は<47>記載の成形体。
<49> 以下の工程を含む、前記<46>~<48>いずれかに記載のポリ乳酸樹脂組成物の射出成形体の製造方法。
工程(1):ポリ乳酸樹脂に、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を配合してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェートが、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、表面処理された金属水酸化物をポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物を溶融混練して、ポリ乳酸樹脂組成物の溶融混練物を調製する工程
工程(2):工程(1)で得られたポリ乳酸樹脂組成物の溶融混練物を金型内に射出成形する工程
(Wherein R 4 , R 5 and R 6 each independently represents an alkyl group having 1 to 4 carbon atoms, and A 1 , A 2 and A 3 each independently represents an alkylene group having 2 or 3 carbon atoms) X, y and z are each independently a positive number indicating the average number of moles added of the oxyalkylene group, and x + y + z is a number exceeding 3 and satisfying 12 or less)
Compound <10> represented by the formula: As the compound group (A), an ester of acetic acid and glycerin with an average of 3 to 6 moles of ethylene oxide adduct (1 to 2 moles of ethylene oxide added per hydroxyl group), acetic acid and ethylene Esters of polyethylene glycol with an average addition mole number of oxide of 4 to 6, polyethylene glycol monomethyl ether with an average addition mole number of succinic acid and ethylene oxide of 2 to 3 (addition of 2 to 3 moles of ethylene oxide per hydroxyl group) The polylactic acid resin composition according to the above item <9>, wherein an ester of adipic acid with diethylene glycol monomethyl ether, or an ester of 1,3,6-hexanetricarboxylic acid with diethylene glycol monomethyl ether is preferred.
<11> The compound group (B) includes at least one dibasic acid selected from succinic acid, glutaric acid, and adipic acid, diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,3-propane The polylactic acid resin composition according to <9>, wherein an oligoester of at least one dihydric alcohol selected from diol is preferable [in formula (I), n = 1.2 to 3].
<12> As the compound group (C), tris (ethoxyethoxyethyl) phosphate [in the formula (II), R 4 , R 5 and R 6 are all ethyl groups, and A 1 , A 2 and A 3 are all Ethylene group, x, y, z are all 2, and in addition to x + y + z = 6], tris (methoxyethoxyethyl) phosphate (x + y + z = 6), tris (propoxyethoxyethyl) phosphate (x + y + z = 6), tris ( Butoxyethoxyethyl) phosphate (x + y + z = 6), tris (methoxyethoxyethoxyethyl) phosphate (x + y + z = 9), tris (ethoxyethoxyethoxyethyl) phosphate (x + y + z = 9), tris (propoxyethoxyethoxyethyl) phosphate (x + y + z = 9) Symmetric polyether-type triphosphates such as Steal or bis (ethoxyethoxyethyl) methoxyethoxyethoxyethyl phosphate (x + y + z = 7), bis (methoxyethoxyethoxyethyl) ethoxyethoxyethyl phosphate (x + y + z = 8), bis (ethoxyethoxyethyl) butoxyethoxyethyl phosphate (x + y + z = 6) ), Etc., or a mixture of a polyoxyethylene adduct or a polyoxypropylene adduct of an alcohol having 1 to 4 carbon atoms with a phosphoric acid triester so as to satisfy the formula (II) Polyether phosphates are preferred, such as tris (ethoxyethoxyethyl) phosphate, tris (propoxyethoxyethyl) phosphate, tris (ethoxyethoxyethoxyethyl) phosphate, tris ( The polylactic acid resin composition according to <9>, wherein propoxyethoxyethoxyethyl) phosphate is more preferable, and tris (ethoxyethoxyethyl) phosphate is further preferable.
<13> Among plasticizers, preferably one or two selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers. The above content, or the content of an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 (preferably 2 to 4) carbon atoms, more preferably a (poly) oxyalkylene group or 2 carbon atoms. Selected from the group consisting of polyester plasticizers, polyhydric alcohol ester plasticizers, polycarboxylic acid ester plasticizers, and phosphate ester plasticizers having 6 to 6 (preferably 2 to 4) alkylene groups The content of one or more compounds, more preferably the content of one or more compounds selected from the group consisting of the compound groups (A) to (C), The polylactic acid according to any one of <8> to <12>, preferably 50% by mass or more, more preferably 80% by mass or more, further preferably 90% by mass or more, and further preferably substantially 100% by mass. Resin composition.
<14> The content of the plasticizer is preferably 4 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 6 parts by mass or more, and still more preferably 7 parts by mass with respect to 100 parts by mass of the polylactic acid resin. The above is preferably 21 parts by mass or less, more preferably 18 parts by mass or less, still more preferably 16 parts by mass or less, still more preferably 14 parts by mass or less, and still more preferably 12 parts by mass or less. >-<13> The polylactic acid resin composition according to any one of the above.
<15> The total mass of the triaryl phosphate and the plasticizer is preferably 17 parts by mass or more, more preferably 18 parts by mass or more, and still more preferably 19 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin. Is 28 parts by mass or less, more preferably 26 parts by mass or less, still more preferably 24 parts by mass or less, and still more preferably 22 parts by mass or less. The polylactic acid resin composition according to any one of <1> to <14> object.
<16> The total mass of the triaryl phosphate and the plasticizer is preferably 16 parts by mass or more and 24 parts by mass or less, more preferably 16 parts by mass or more and 22 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin. The polylactic acid resin composition according to any one of <1> to <15>.
<17> The total mass of the triaryl phosphate and the plasticizer is preferably 22 parts by mass or more and 30 parts by mass or less, more preferably 24 parts by mass or more and 30 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin. The polylactic acid resin composition according to any one of <1> to <15>.
<18> The total mass of the triaryl phosphate and the plasticizer is preferably 18 parts by mass or more and 24 parts by mass or less, more preferably 19 parts by mass or more and 22 parts by mass or less, relative to 100 parts by mass of the polylactic acid resin. The polylactic acid resin composition according to any one of <1> to <15>.
<19> The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.35 or more, more preferably 0.38 or more, still more preferably 0.40 or more, and still more preferably 0.8. 50 or more, more preferably 0.55 or more, still more preferably 0.60 or more, preferably 3.0 or less, more preferably 2.5 or less, still more preferably 2.0 or less, and still more preferably 1. The polylactic acid resin composition according to any one of <1> to <18>, which is 0.5 or less, more preferably 1.0 or less, even more preferably 0.80 or less, and even more preferably 0.75 or less. .
<20> The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.30 to 3.0, more preferably 0.30 to 2.0, and still more preferably 0.00. The polylactic acid resin composition according to any one of <1> to <19>, which is 30 or more and 1.5 or less, more preferably 0.30 or more and 1.0 or less.
<21> The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.35 or more and 3.0 or less, more preferably 0.35 or more and 2.0 or less, and still more preferably 0.8. The polylactic acid resin composition according to any one of <1> to <19>, which is 38 or more and 1.5 or less.
<22> The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.50 to 3.0, more preferably 0.55 to 2.0, and still more preferably 0.8. The polylactic acid resin composition according to any one of <1> to <19>, which is 60 or more and 1.5 or less.
<23> The mass ratio of the plasticizer to the triaryl phosphate (plasticizer / triaryl phosphate) is preferably 0.35 or more and 3.0 or less, more preferably 0.40 or more and 2.0 or less, and still more preferably 0.00. 50 or more and 1.0 or less, more preferably 0.55 or more and 0.80 or less, and still more preferably 0.60 or more and 0.75 or less, in any one of the above items <1> to <19> The polylactic acid resin composition as described.
<24> As the metal hydroxide, aluminum hydroxide, magnesium hydroxide, and calcium hydroxide are preferable, aluminum hydroxide and magnesium hydroxide are more preferable, and aluminum hydroxide is more preferable. <1> to <23> The polylactic acid resin composition according to any one of the above.
<25> As the surface-treated metal hydroxide, aluminum hydroxide and magnesium hydroxide treated with a silane coupling agent are preferred, and aluminum hydroxide treated with a silane coupling agent is more preferred, <1 >-<24> The polylactic acid resin composition according to any one of the above.
<26> The silane coupling agent is preferably a coupling agent such as isocyanate silane, amino silane, mercapto silane, epoxy silane, vinyl silane, methacryl silane, epoxy silane, etc., and is a coupling agent for isocyanate silane, amino silane, mercapto silane, epoxy silane. Is more preferable, isocyanate silane and aminosilane are still more preferable, and isocyanate silane is still more preferable, The polylactic acid resin composition as described in said <25>.
<27> The metal hydroxide subjected to the surface treatment with the silane coupling agent has a mass ratio of the silane coupling agent to the metal hydroxide (silane coupling agent / metal hydroxide) of 0.1 / 99. 9 to 5/95 is preferable, 0.3 / 99.7 to 3/97 is more preferable, and 0.5 / 99.5 to 2/98 is more preferable, and the poly described in the above <25> or <26> Lactic acid resin composition.
<28> The surface-treated metal hydroxide is preferably 0.5 μm or more, more preferably 1 μm or more, further preferably 2 μm or more, preferably 10 μm or less, more preferably 5 μm or less, and even more preferably 4 μm or less. The polylactic acid resin composition according to any one of <1> to <27>, wherein
<29> A difference in average particle size is preferably 0.5 μm or more, more preferably 1 μm or more, preferably 3 μm or less, more preferably 2 μm or less, and metal hydroxides having different average particle sizes are used in combination. The polylactic acid resin composition according to any one of <1> to <28>.
<30> The content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass or more, more preferably 70 parts by mass or more, and further preferably 75 parts by mass or more, preferably The polylactic acid resin composition according to any one of <1> to <29>, which is 110 parts by mass or less, more preferably 100 parts by mass or less, and still more preferably 95 parts by mass or less.
<31> The content of the surface-treated metal hydroxide with respect to 100 parts by mass of the polylactic acid resin is preferably 60 parts by mass to 120 parts by mass, more preferably 70 parts by mass to 110 parts by mass, and still more preferably 75 parts. The polylactic acid resin composition according to any one of <1> to <30>, wherein the polylactic acid resin composition is not less than 100 parts by mass and not more than 100 parts by mass.
<32> The polylactic acid resin composition according to any one of <1> to <31>, wherein the polylactic acid resin is a polylactic acid resin having an optical purity of preferably 90% or more, more preferably 95% or more.
<33> The content of the polylactic acid resin in the polylactic acid resin composition is preferably 30% by mass or more, more preferably 40% by mass or more, still more preferably 43% by mass or more, and still more preferably 45% by mass or more. And preferably 80% by mass or less, more preferably 70% by mass or less, still more preferably 60% by mass or less, and still more preferably 55% by mass or less, in any one of the above items <1> to <32> Lactic acid resin composition.
<34> The polylactic acid resin composition according to any one of <1> to <33>, further comprising an organic crystal nucleating agent.
<35> As the organic crystal nucleating agent, it is preferable to use one or more organic crystal nucleating agents selected from the group consisting of the following (c) to (d), Lactic acid resin composition.
(C) 1 selected from the group consisting of metal salts of sulfoaromatic carboxylic acid esters, metal salts of phosphoric acid esters, metal salts of phenylphosphonic acid, metal salts of rosin acids, aromatic carboxylic acid amides, and rosin acid amides Species or two or more organic compounds [referred to as organic crystal nucleating agent (c)]
(D) One or more organic compounds selected from the group consisting of a compound having a hydroxyl group and an amide group in the molecule and a hydroxy fatty acid ester [referred to as organic crystal nucleating agent (d)]
<36> The organic crystal nucleating agent (c) is preferably a phenylphosphonic acid metal salt having an optionally substituted phenyl group and a phosphonic group (—PO (OH) 2 ), and unsubstituted phenylphosphonic acid. More preferred are metal salts of acid, methylphenylphosphonic acid, ethylphenylphosphonic acid, propylphenylphosphonic acid, butylphenylphosphonic acid, dimethoxycarbonylphenylphosphonic acid, diethoxycarbonylphenylphosphonic acid, and metal salts of unsubstituted phenylphosphonic acid Is more preferable, The polylactic acid resin composition as described in said <35>.
<37> As a metal salt, lithium, sodium, magnesium, aluminum, potassium, calcium, barium, copper, zinc, iron, cobalt, nickel are preferable, and zinc salt is more preferable, The polylactic acid resin as described in said <36> Composition.
<38> The compound having a hydroxyl group and an amide group in the molecule of the organic crystal nucleating agent (d) is preferably an aliphatic amide having a hydroxyl group, having two or more hydroxyl groups in the molecule and having two or more amide groups. More preferred are aliphatic amides such as hydroxy fatty acid monoamides such as 12-hydroxystearic acid monoethanolamide, methylene bis 12-hydroxystearic acid amide, ethylene bis 12-hydroxystearic acid amide, hexamethylene bis 12-hydroxystearic acid amide and the like. The polylactic acid resin composition according to <35>, wherein hydroxy fatty acid bisamide and the like are further preferable.
<39> Organic crystal nucleating agent (c) and (d) are preferably used in combination, more preferably a compound having a hydroxyl group and an amide group in the molecule and a metal salt of phenylphosphonic acid, and hydroxy fatty acid. It is more preferable to use a metal salt of bisamide and unsubstituted phenylphosphonic acid in combination, and it is more preferable to use ethylenebis12-hydroxystearic acid amide and a zinc salt of unsubstituted phenylphosphonic acid in combination. <38> The polylactic acid resin composition according to any one of the above.
<40> The mass ratio of the hydroxy fatty acid bisamide and the metal salt of phenylphosphonic acid (hydroxy fatty acid bisamide / phenylphosphonic acid metal salt) is preferably 0.2 or more, more preferably 0.3 or more, still more preferably 0.00. The polylactic acid resin composition according to <39>, which is 5 or more, preferably 6 or less, more preferably 4 or less, and still more preferably 2 or less.
<41> The content of the organic crystal nucleating agent is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and still more preferably 0.7 parts by mass or more with respect to 100 parts by mass of the polylactic acid resin. The polylactic acid resin composition according to any one of <34> to <40>, preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and further preferably 2.5 parts by mass or less.
<42> The polylactic acid resin composition according to any one of <1> to <41>, further comprising a hydrolysis inhibitor.
<43> The content of the hydrolysis inhibitor is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and further preferably 1 part by mass or more with respect to 100 parts by mass of the polylactic acid resin. The polylactic acid resin composition according to <42>, preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and still more preferably 3 parts by mass or less.
<44> containing a polylactic acid resin, a triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms, a plasticizer, and a surface-treated metal hydroxide, and the polylactic acid The total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the resin, the content of the surface-treated metal hydroxide is 40 to 120 parts by mass, and further the triaryl Prepared by melting and kneading raw materials containing various components, if necessary, in such an amount that the mass ratio of the plasticizer to phosphate (plasticizer / triaryl phosphate) is 0.30 to 3.5. >-<43> The polylactic acid resin composition according to any one of the above.
<45> The melt kneading temperature is preferably 160 ° C. or higher, more preferably 165 ° C. or higher, more preferably 170 ° C. or higher, and preferably 230 ° C. or lower, more preferably 220 ° C. or lower, and even more preferably 215 ° C. The polylactic acid resin composition according to <44>, which is the following.
<46> Obtained by melt-kneading the polylactic acid resin composition according to any one of <1> to <45>, filling into a mold having a desired shape using an injection molding machine, and injection molding. Molded body.
<47> Injection molding is performed using an injection molding machine in which the set temperature of the cylinder is preferably 180 ° C or higher, preferably 220 ° C or lower, more preferably 210 ° C or lower, and further preferably 200 ° C or lower. The molded product according to <46>.
<48> The mold temperature is preferably 110 ° C. or lower, more preferably 100 ° C. or lower, still more preferably 90 ° C. or lower, still more preferably 80 ° C. or lower, more preferably 30 ° C. or higher, and more preferably 40 ° C. or higher. The molded article according to the above <46> or <47>, which is more preferably 60 ° C. or higher.
<49> A method for producing an injection-molded product of the polylactic acid resin composition according to any one of <46> to <48>, comprising the following steps.
Step (1): A polylactic acid resin composition obtained by blending a polylactic acid resin with a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has a carbon number of 1 to 3 or more alkylaryl groups having 3 alkyl groups, the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the triaryl phosphate The mass ratio of the plasticizer (plasticizer / triaryl phosphate) is 0.30 to 3.5, and the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Process step (2) of melt-kneading a polylactic acid resin composition to prepare a melt-kneaded product of the polylactic acid resin composition: Polylactic acid resin composition obtained in step (1) A step of injection molding the melt-kneaded product into a mold
 以下、実施例及び比較例を示して本発明を具体的に説明するが、本発明は下記実施例に制限されるものではない。例中の部は、特記しない限り質量部である。なお、「常圧」とは101.3kPaを、「常温」とは25℃を示す。 Hereinafter, the present invention will be specifically described with reference to examples and comparative examples, but the present invention is not limited to the following examples. The parts in the examples are parts by mass unless otherwise specified. “Normal pressure” indicates 101.3 kPa, and “normal temperature” indicates 25 ° C.
〔表面処理金属水酸化物の平均粒子径〕
 表面処理金属水酸化物の平均粒子径とは、体積中位粒径(D50)のことを意味し、レーザー回折/散乱式粒度分布測定装置「マスターサイザー2000」(マルバーン社製)を用いて、測定用セルにアイソパーG(エクソンモービル社製)を加え、散乱強度が5~15%になる濃度で、粒子屈折率1.58(虚数部0.1)、分散媒屈折率1.42の条件にて、体積中位粒径(D50)を測定する。
[Average particle diameter of surface-treated metal hydroxide]
The average particle size of the surface-treated metal hydroxide means the volume median particle size (D 50 ), and a laser diffraction / scattering type particle size distribution measuring device “Mastersizer 2000” (manufactured by Malvern) is used. In addition, Isopar G (manufactured by ExxonMobil) is added to the measurement cell, and the particle refractive index is 1.58 (imaginary part 0.1) and the dispersion medium refractive index is 1.42 at a concentration at which the scattering intensity is 5 to 15%. Under conditions, the volume-median particle size (D 50 ) is measured.
〔可塑剤の酸価、水酸基価、及びケン化価〕
酸価:滴定溶媒としてトルエン/エタノール=2/1(体積比)を用いる他は、JIS K 0070の試験法に従って分析を行う。
水酸基価:アセチル化試薬として無水酢酸/ピリジン=1/4(体積比)を用い、添加量を3mLとする他は、JIS K 0070の試験法に従って分析を行う。
ケン化価:水浴の温度を95℃に、加熱温度を1時間にする他は、JIS K 0070の試験法に従って分析を行う。
[Acid value, hydroxyl value, and saponification value of plasticizer]
Acid value: Analysis is performed according to the test method of JIS K 0070, except that toluene / ethanol = 2/1 (volume ratio) is used as a titration solvent.
Hydroxyl value: Analysis is performed according to the test method of JIS K 0070, except that acetic anhydride / pyridine = 1/4 (volume ratio) is used as the acetylating reagent and the addition amount is 3 mL.
Saponification value: Analysis is performed according to the test method of JIS K 0070, except that the temperature of the water bath is 95 ° C. and the heating temperature is 1 hour.
〔可塑剤化合物群(A)の分子量〕
 可塑剤化合物群(A)の分子量とは、重量平均分子量を意味し、ケン化価から次式より計算で求める。
   平均分子量=56108×(1分子中のエステル基の数)/ケン化価
[Molecular weight of plasticizer compound group (A)]
The molecular weight of the plasticizer compound group (A) means a weight average molecular weight and is calculated from the saponification value by the following formula.
Average molecular weight = 56108 × (number of ester groups in one molecule) / saponification value
〔可塑剤化合物群(B)の分子量、末端アルキルエステル化率、及びエーテル基価〕
分子量:本明細書において可塑剤化合物群(B)の分子量とは数平均分子量を意味し、酸価、水酸基価、及びケン化価から次式により算出する。
 平均分子量 M=(M+M-M×2)×n+M-(M-17.01)×2+(M-17.01)×p+(M-17.01)×q+1.01×(2-p-q)
       q=水酸基価×M÷56110
       2-p-q=酸価×M÷56110
       平均重合度 n=ケン化価×M÷(2×56110)-1
末端アルキルエステル化率:分子末端のアルキルエステル化率(末端アルキルエステル化率)は以下の式より算出することができ、分子末端のアルキルエステル化率は数値が大きいほうが、遊離のカルボキシル基や水酸基が少なく、分子末端が十分にアルキルエステル化されていることを示す。
 末端アルキルエステル化率(%)=(p÷2)×100
ただし、M:原料として用いるジカルボン酸と原料として用いる一価アルコールとの
       ジエステルの分子量
    M:原料として用いる二価アルコールの分子量
    M:原料として用いる一価アルコールの分子量
    p:一分子中の末端アルキルエステル基の数
    q:一分子中の末端水酸基の数
エーテル基価:以下の式より、カルボン酸エステル1g中のエーテル基のミリモル(mmol)数であるエーテル基価を算出する。
 エーテル基価(mmol/g)=(m-1)×n×1000÷M
ただし、m:オキシアルキレン基の平均の繰り返し数(m-1は二価アルコール一分子中のエーテル基の数を表す)
尚、ジカルボン酸、一価アルコール、ニ価アルコールを複数種用いる場合、分子量は、数平均値の分子量を用いる。
[Molecular weight, terminal alkyl esterification rate, and ether group value of plasticizer compound group (B)]
Molecular weight: In this specification, the molecular weight of the plasticizer compound group (B) means the number average molecular weight, and is calculated from the acid value, hydroxyl value, and saponification value according to the following formula.
Average molecular weight M = (M 1 + M 2 −M 3 × 2) × n + M 1 − (M 3 −17.01) × 2 + (M 3 −17.01) × p + (M 2 −17.01) × q + 1. 01 × (2-pq)
q = hydroxyl value × M ÷ 56110
2-pq = acid value × M ÷ 56110
Average degree of polymerization n = saponification number × M ÷ (2 × 56110) −1
Terminal alkyl esterification rate: The molecular terminal alkyl esterification rate (terminal alkyl esterification rate) can be calculated from the following formula. The larger the value of the molecular terminal alkyl esterification rate, the free carboxyl group or hydroxyl group There are few, and it shows that the molecular terminal is fully alkylesterified.
Terminal alkyl esterification rate (%) = (p ÷ 2) × 100
Where M 1 : molecular weight of diester of dicarboxylic acid used as raw material and monohydric alcohol used as raw material M 2 : molecular weight of dihydric alcohol used as raw material M 3 : molecular weight of monohydric alcohol used as raw material p: in one molecule Number of terminal alkyl ester groups q: Number of terminal hydroxyl groups in one molecule Ether group number: The ether group number, which is the number of millimoles (mmol) of ether groups in 1 g of carboxylic acid ester, is calculated from the following formula.
Ether group value (mmol / g) = (m−1) × n × 1000 ÷ M
Where m: average number of repeating oxyalkylene groups (m-1 represents the number of ether groups in one molecule of dihydric alcohol)
In addition, when using multiple types of dicarboxylic acid, monohydric alcohol, and dihydric alcohol, molecular weight uses the molecular weight of a number average value.
<可塑剤の製造例1>(コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル)
 攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、トリエチレングリコールモノメチルエーテル2463g、パラトルエンスルホン酸一水和物9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4~10.7kPa)、110℃で15時間反応させた。反応液の酸価は1.6(KOHmg/g)であった。反応液に吸着剤キョーワード500SH(協和化学工業社製)27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温115~200℃、圧力0.03kPaでトリエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル〔(MeEOSA〕を得た。得られたジエステルは、重量平均分子量410、粘度(23℃)27mPa・s、酸価0.2mgKOH/g、鹸化価274mgKOH/g、水酸基価1mgKOH/g以下、色相APHA200であった。
<Production Example 1 of Plasticizer> (Diester of Succinic Acid and Triethylene Glycol Monomethyl Ether)
A 3 L flask equipped with a stirrer, thermometer and dehydration tube was charged with 500 g of succinic anhydride, 2463 g of triethylene glycol monomethyl ether, and 9.5 g of paratoluenesulfonic acid monohydrate, and nitrogen (500 mL / min) was added to the space. The reaction was carried out at 110 ° C. for 15 hours under reduced pressure (4 to 10.7 kPa) while blowing. The acid value of the reaction solution was 1.6 (KOH mg / g). After adding 27 g of adsorbent KYOWARD 500SH (manufactured by Kyowa Chemical Industry Co., Ltd.) to the reaction solution, stirring and filtering at 80 ° C. and 2.7 kPa for 45 minutes, and then triethylene at a liquid temperature of 115 to 200 ° C. and a pressure of 0.03 kPa. After distilling off the glycol monomethyl ether and cooling to 80 ° C., the residual liquid was filtered under reduced pressure to obtain a diester [(MeEO 3 ) 2 SA] of succinic acid and triethylene glycol monomethyl ether as a filtrate. The obtained diester had a weight average molecular weight of 410, a viscosity (23 ° C.) of 27 mPa · s, an acid value of 0.2 mgKOH / g, a saponification value of 274 mgKOH / g, a hydroxyl value of 1 mgKOH / g or less, and a hue APHA200.
<可塑剤の製造例2>(コハク酸と1,3-プロパンジオールおよびメタノールのジエステル、原料(モル比):コハク酸ジメチル/1,3-プロパンジオール(1.5/1))
 4ツ口フラスコ(攪拌機、温度計、滴下漏斗、蒸留管、窒素吹き込み管付き)に1,3-プロパンジオール521g(6.84モル)及び触媒として28質量%ナトリウムメトキシド含有メタノール溶液5.9g(ナトリウムメトキシド0.031モル)を入れ、常圧、120℃で0.5時間攪拌しながらメタノールを留去した。その後、コハク酸ジメチル(和光純薬工業社製)1500g(10.26モル)を1時間かけて滴下し、常圧、120℃で、反応により生じるメタノールを留去した。次に、60℃に冷却し、28質量%ナトリウムメトキシド含有メタノール溶液5.6g(ナトリウムメトキシド0.029モル)を入れ、2時間かけて120℃に昇温した後、圧力を1時間かけて常圧から3.7kPaまで徐々に下げてメタノールを留去した。その後、80℃に冷却してキョーワード600S(協和化学工業社製)18gを添加し、圧力4.0kPa、80℃で1時間攪拌した後、減圧ろ過を行った。ろ液を圧力0.1kPaで、温度を2.5時間かけて85℃から194℃に上げて残存コハク酸ジメチルを留去し、常温黄色の液体を得た。なお、触媒の使用量は、ジカルボン酸エステル100モルに対して0.58モルであった。(式(I)におけるR:メチル、R:エチレン、R:1,3-プロピレン、m=1、n=4.4;酸価0.64mgKOH/g;水酸基価1.3mgKOH/g;ケン化価719.5mgKOH/g;数平均分子量850;末端アルキルエステル化率98.5%;エーテル基価0mmol/g)。
<Plasticizer Production Example 2> (Diester of succinic acid, 1,3-propanediol and methanol, raw material (molar ratio): dimethyl succinate / 1,3-propanediol (1.5 / 1))
In a four-necked flask (with a stirrer, thermometer, dropping funnel, distillation tube, nitrogen blowing tube), 521 g (6.84 mol) of 1,3-propanediol and 5.9 g of a methanol solution containing 28% by weight sodium methoxide as a catalyst (Sodium methoxide 0.031 mol) was added, and methanol was distilled off with stirring at normal pressure and 120 ° C. for 0.5 hour. Thereafter, 1500 g (10.26 mol) of dimethyl succinate (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise over 1 hour, and methanol produced by the reaction was distilled off at normal pressure and 120 ° C. Next, the mixture was cooled to 60 ° C., 5.6 g of 28 mass% sodium methoxide-containing methanol solution (0.029 mol of sodium methoxide) was added, the temperature was raised to 120 ° C. over 2 hours, and then the pressure was applied over 1 hour. The methanol was gradually distilled off from normal pressure to 3.7 kPa. Then, after cooling to 80 ° C., 18 g of KYOWARD 600S (manufactured by Kyowa Chemical Industry Co., Ltd.) was added and stirred at a pressure of 4.0 kPa and 80 ° C. for 1 hour, followed by filtration under reduced pressure. The filtrate was raised at a pressure of 0.1 kPa and the temperature was raised from 85 ° C. to 194 ° C. over 2.5 hours to distill off the remaining dimethyl succinate to obtain a room temperature yellow liquid. In addition, the usage-amount of the catalyst was 0.58 mol with respect to 100 mol of dicarboxylic acid ester. (R 1 in formula (I): methyl, R 2 : ethylene, R 3 : 1,3-propylene, m = 1, n = 4.4; acid value 0.64 mgKOH / g; hydroxyl value 1.3 mgKOH / g Saponification number 719.5 mg KOH / g; number average molecular weight 850; terminal alkyl esterification rate 98.5%; ether group number 0 mmol / g).
<可塑剤の製造例3>(トリス(エトキシエトキシエチル)ホスフェート)
 1リットル四つ口フラスコに、ジエチレングリコールモノエチルエーテル600g(4.47モル)を加え、乾燥窒素ガスを毎分50mLの流量で吹き込みながら、減圧下(20kPa)で攪拌した。次いで反応系内を室温(15℃)に保ちながらオキシ塩化リン114g(0.745モル)をゆっくりと滴下し、その後、40~60℃で5時間熟成した。その後、16質量%の水酸化ナトリウム水溶液149gを添加して中和し、過剰の未反応ジエチレングリコールモノエチルエーテルを70~120℃の温度条件で減圧留去し、さらに水蒸気と接触させて粗リン酸トリエステル367gを得た。さらに、この粗リン酸トリエステルに16質量%の塩化ナトリウム水溶液300gを加えて洗浄した。その後、分層した下層を廃水し、残りの上層を75℃の減圧下で脱水した後、さらにろ過で固形分を除去し、目的とするトリス(エトキシエトキシエチル)ホスフェート266gを得た(収率80%)。このトリス(エトキシエトキシエチル)ホスフェートは無色透明の均一液体であり、クロルイオン分析を行った結果、クロルイオン含量は10mg/kg以下であった。
<Production Example 3 of Plasticizer> (Tris (ethoxyethoxyethyl) phosphate)
To a 1 liter four-necked flask, 600 g (4.47 mol) of diethylene glycol monoethyl ether was added and stirred under reduced pressure (20 kPa) while blowing dry nitrogen gas at a flow rate of 50 mL per minute. Next, 114 g (0.745 mol) of phosphorus oxychloride was slowly added dropwise while maintaining the reaction system at room temperature (15 ° C.), and then aged at 40-60 ° C. for 5 hours. Thereafter, 149 g of a 16% by mass aqueous sodium hydroxide solution was added for neutralization, and excess unreacted diethylene glycol monoethyl ether was distilled off under reduced pressure at a temperature of 70 to 120 ° C., and further contacted with steam to obtain crude phosphoric acid. 367 g of triester was obtained. Further, 300 g of a 16% by mass aqueous sodium chloride solution was added to the crude phosphoric acid triester for washing. Thereafter, the separated lower layer was drained, and the remaining upper layer was dehydrated under reduced pressure at 75 ° C., and the solid content was further removed by filtration to obtain 266 g of the desired tris (ethoxyethoxyethyl) phosphate (yield) 80%). This tris (ethoxyethoxyethyl) phosphate is a colorless and transparent uniform liquid. As a result of the chloro ion analysis, the chloro ion content was 10 mg / kg or less.
<水酸化アルミニウム(A):表面処理水酸化アルミニウムの製造例1>
 有機溶剤(アセトン)200gにイソシアネート系シランカップリング剤(3-イソシアネートプロピルトリエトキシシラン、信越化学社製、KBE-9007)5gを溶解させ、そこに水酸化アルミニウム(日本軽金属社製、BE033、平均粒径2μm、アルカリ金属系物質の含有量0.01質量%)500gを入れ、ミキサーで攪拌し、その後有機溶剤を除去し、乾燥して、質量比(シランカップリング剤/水酸化アルミニウム)が1/99の割合で処理したイソシアネート系シランカップリング剤処理水酸化アルミニウム(水酸化アルミニウム(A))を得た。
<Aluminum hydroxide (A): Production example 1 of surface-treated aluminum hydroxide>
5 g of an isocyanate-based silane coupling agent (3-isocyanatepropyltriethoxysilane, Shin-Etsu Chemical Co., KBE-9007) is dissolved in 200 g of an organic solvent (acetone), and aluminum hydroxide (Nippon Light Metal Co., Ltd., BE033, average) 500 g of particle size 2 μm, content of alkali metal substance 0.01% by mass), stirred with a mixer, then the organic solvent was removed and dried to obtain a mass ratio (silane coupling agent / aluminum hydroxide) An isocyanate-based silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (A)) treated at a ratio of 1/99 was obtained.
<水酸化アルミニウム(B):表面処理水酸化アルミニウムの製造例2>
 表面処理水酸化アルミニウムの製造例1と同様の方法で、イソシアネート系シランカップリング剤(KBE-9007)、水酸化アルミニウム(日本軽金属社製、B703、平均粒径3.5μm、アルカリ金属系物質の含有量0.3質量%)を質量比(シランカップリング剤/水酸化アルミニウム)が1/99の割合で処理したイソシアネート系シランカップリング剤処理水酸化アルミニウム(水酸化アルミニウム(B))を得た。
<Aluminum hydroxide (B): Production Example 2 of surface-treated aluminum hydroxide>
In the same manner as in Production Example 1 for surface-treated aluminum hydroxide, an isocyanate-based silane coupling agent (KBE-9007), aluminum hydroxide (manufactured by Nippon Light Metal Co., Ltd., B703, average particle size 3.5 μm, alkali metal-based material) An isocyanate-based silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (B)) in which a mass ratio (silane coupling agent / aluminum hydroxide) was treated at a ratio of 1/99 by mass ratio (0.3 mass%) was obtained. It was.
<水酸化アルミニウム(C):表面処理水酸化アルミニウムの製造例3>
 表面処理水酸化アルミニウムの製造例1と同様の方法で、アミノ系シランカップリング剤(3-アミノプロピルトリエトキシシラン、信越化学社製、KBE-903)、水酸化アルミニウム(B703)を質量比(シランカップリング剤/水酸化アルミニウム)が1/99の割合で処理したアミノ系シランカップリング剤処理水酸化アルミニウム(水酸化アルミニウム(C))を得た。
<Aluminum hydroxide (C): Production example 3 of surface-treated aluminum hydroxide>
In the same manner as in Production Example 1 for surface-treated aluminum hydroxide, an amino-based silane coupling agent (3-aminopropyltriethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., KBE-903) and aluminum hydroxide (B703) in a mass ratio ( An amino silane coupling agent-treated aluminum hydroxide (aluminum hydroxide (C)) treated with a silane coupling agent / aluminum hydroxide in a ratio of 1/99 was obtained.
実施例1~18及び比較例1~11
[工程(1)]
 表1~3に示す組成物原料を、同方向噛み合型二軸押出機(東芝機械社製、TEM-41SS)を用いて210℃で溶融混練し、ストランドカットを行い、ポリ乳酸樹脂組成物のペレットを得た。なお、得られたペレットは、110℃で2時間除湿乾燥し、水分量を500ppm以下とした。
Examples 1 to 18 and Comparative Examples 1 to 11
[Step (1)]
The composition raw materials shown in Tables 1 to 3 were melt-kneaded at 210 ° C. using a directional meshing twin-screw extruder (Toshiba Machine Co., Ltd., TEM-41SS), cut into strands, and a polylactic acid resin composition Pellets were obtained. In addition, the obtained pellet was dehumidified and dried at 110 ° C. for 2 hours, and the water content was adjusted to 500 ppm or less.
[工程(2)]
 工程(1)で得られたペレットを、シリンダー温度を190℃とした射出成形機(日本製鋼所社製、J75E-D)を用いて射出成形し、金型温度80℃、成形時間60秒でテストピース〔角柱状試験片(125mm×12mm×1.6mm)及び平板試験片(100mm×100mm×2mm)〕を得た。
[Step (2)]
The pellets obtained in step (1) were injection-molded using an injection molding machine (manufactured by Nippon Steel Works, J75E-D) with a cylinder temperature of 190 ° C., with a mold temperature of 80 ° C. and a molding time of 60 seconds. Test pieces [a prismatic test piece (125 mm × 12 mm × 1.6 mm) and a flat plate test piece (100 mm × 100 mm × 2 mm)] were obtained.
 なお、表1~3における原料は以下の通りである。
〔ポリ乳酸樹脂〕
NW4032D:Nature  Works  4032D(ネイチャーワークス社製)
〔有機結晶核剤〕
スリパックスH:エチレンビス12-ヒドロキシステアリン酸アミド(日本化成社製)
PPA-Zn:無置換のフェニルホスホン酸亜鉛塩(日産化学工業社製)
LAK-301:5-スルホイソフタル酸ジメチルカリウム(竹本油脂社製)
エヌジェスターTF-1:1,3,5-ベンゼントリカルボン酸トリシクロヘキシルアミド(新日本理化社製)
〔可塑剤〕
(MeEO)SA:可塑剤の製造例1で製造されたコハク酸とトリエチレングリコールモノメチルエーテルとのジエステル化合物
DAIFATTY-101:アジピン酸と、ジエチレングリコールモノメチルエーテル/ベンジルアルコール=1/1混合物とのジエステル(大八化学工業社製)
MeSA-1,3PD:可塑剤の製造例2で製造されたコハク酸と1,3-プロパンジオールおよびメタノールのジエステル
TEP-2:可塑剤の製造例3で製造されたトリス(エトキシエトキシエチル)ホスフェート
〔炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含む、トリアリールホスフェート(トリアリールホスフェート)〕
レオフォス65:トリアリールホスフェートイソプロピル化物(味の素ファインテクノ社製)
CDP:クレジルジフェニルホスフェート(大八化学工業社製)
〔金属水酸化物〕
水酸化アルミニウム(A):表面処理水酸化アルミニウムの製造例1で製造されたイソシアネート系シランカップリング剤処理水酸化アルミニウム、平均粒径2μm、粉粒状
水酸化アルミニウム(B):表面処理水酸化アルミニウムの製造例2で製造されたイソシアネート系シランカップリング剤処理水酸化アルミニウム、平均粒径3.5μm、粉粒状
水酸化アルミニウム(C):表面処理水酸化アルミニウムの製造例3で製造されたアミノ系シランカップリング剤処理水酸化アルミニウム、平均粒径3.5μm、粉粒状
BE033:水酸化アルミニウム(日本軽金属社製)、平均粒径2μm、粉粒状
〔その他の難燃剤〕
TPP:トリフェニルホスフェート(大八化学工業社製)
PX-200:縮合リン酸エステル(大八化学工業社製)
〔酸化防止剤〕
IRGAFOS168:トリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASF社製)
The raw materials in Tables 1 to 3 are as follows.
[Polylactic acid resin]
NW4032D: Nature Works 4032D (manufactured by Nature Works)
[Organic crystal nucleating agent]
SLIPAX H: Ethylene bis 12-hydroxystearic amide (Nippon Kasei Co., Ltd.)
PPA-Zn: unsubstituted phenylphosphonic acid zinc salt (manufactured by Nissan Chemical Industries)
LAK-301: dimethyl potassium 5-sulfoisophthalate (manufactured by Takemoto Yushi Co., Ltd.)
NJester TF-1: 1,3,5-benzenetricarboxylic acid tricyclohexylamide (manufactured by Shin Nippon Chemical Co., Ltd.)
[Plasticizer]
(MeEO 3 ) 2 SA: Diester compound of succinic acid and triethylene glycol monomethyl ether produced in Production Example 1 of plasticizer DAIFACTY-101: Adipic acid and diethylene glycol monomethyl ether / benzyl alcohol = 1/1 mixture Diester (made by Daihachi Chemical Industry Co., Ltd.)
MeSA-1,3PD: Diester of succinic acid, 1,3-propanediol and methanol produced in Production Example 2 of plasticizer TEP-2: Tris (ethoxyethoxyethyl) phosphate produced in Production Example 3 of plasticizer [Triaryl phosphate (triaryl phosphate) containing at least one alkylaryl group having an alkyl group having 1 to 3 carbon atoms]
Leophos 65: Triaryl phosphate isopropylate (Ajinomoto Fine Techno Co., Ltd.)
CDP: Cresyl diphenyl phosphate (manufactured by Daihachi Chemical Industry Co., Ltd.)
[Metal hydroxide]
Aluminum hydroxide (A): Aluminum hydroxide treated with isocyanate-based silane coupling agent produced in Production Example 1 of surface-treated aluminum hydroxide, average particle size 2 μm, granular aluminum hydroxide (B): surface-treated aluminum hydroxide The isocyanate-based silane coupling agent-treated aluminum hydroxide produced in Production Example 2 of the above, average particle size 3.5 μm, powdered aluminum hydroxide (C): amino-based produced in Production Example 3 of surface-treated aluminum hydroxide Silane coupling agent-treated aluminum hydroxide, average particle size 3.5 μm, granular BE033: Aluminum hydroxide (manufactured by Nippon Light Metal Co., Ltd.), average particle size 2 μm, granular [other flame retardants]
TPP: Triphenyl phosphate (manufactured by Daihachi Chemical Industry Co., Ltd.)
PX-200: condensed phosphate ester (Daihachi Chemical Industry Co., Ltd.)
〔Antioxidant〕
IRGAFOS 168: Tris (2,4-di-t-butylphenyl) phosphite (BASF)
 得られたポリ乳酸樹脂組成物及びその成形体の特性を、下記の試験例1~4の方法に従って評価した。結果を表1~3に示す。 The properties of the obtained polylactic acid resin composition and the molded product thereof were evaluated according to the methods of Test Examples 1 to 4 below. The results are shown in Tables 1 to 3.
試験例1<難燃性の評価>
 テストピース〔角柱状試験片(125mm×12mm×1.6mm)〕を用いて、Underwriters Laboratories社の安全標準UL94 垂直燃焼試験の手順に基づき、垂直に保持した試料の下端に10秒間ガスバーナーの炎を接炎させて、その後燃焼が30秒以内に止まったならば、さらに10秒間接炎させるという燃焼試験を5個の試料について実施した。UL94垂直燃焼試験(UL94V)の判定基準に基づき、V-2、V-1、V-0の判定を行った。判定基準を以下に示した。V-1以上が好ましく、V-0がより好ましい。なお、これらの判定基準に当てはまらないものについては難燃性をNotとした。
Test Example 1 <Evaluation of flame retardancy>
Using a test piece (prism test piece (125 mm × 12 mm × 1.6 mm)), a flame of a gas burner for 10 seconds at the lower end of a vertically held sample based on the safety standard UL94 vertical combustion test procedure of Underwriters Laboratories. A flame test was conducted on five samples in which a flame was contacted, and then combustion was stopped within 30 seconds, and then an indirect flame was further applied for 10 seconds. Based on the criteria of the UL94 vertical combustion test (UL94V), V-2, V-1, and V-0 were judged. The judgment criteria are shown below. V-1 or more is preferable, and V-0 is more preferable. In addition, about the thing which does not correspond to these criteria, a flame retardance was set to Not.
〔難燃性の判定基準〕
 ・V-0
いずれの接炎の後も、10秒以上燃焼を続ける試料がない。
5個の試料に対する10回の接炎に対する総燃焼時間が50秒を超えない。
固定用クランプの位置まで燃焼する試料がない。
試料の下方に置かれた脱脂綿を発火させる、燃焼する粒子を落下させる試料がない。
2回目の接炎の後、30秒以上赤熱を続ける試料がない。
 ・V-1
いずれの接炎の後も、30秒以上燃焼を続ける試料がない。
5個の試料に対する10回の接炎に対する総燃焼時間が250秒を超えない。
固定用クランプの位置まで燃焼する試料がない。
試料の下方に置かれた脱脂綿を発火させる、燃焼する粒子を落下させる試料がない。
2回目の接炎の後、60秒以上赤熱を続ける試料がない。
 ・V-2
いずれの接炎の後も、30秒以上燃焼を続ける試料がない。
5個の試料に対する10回の接炎に対する総燃焼時間が250秒を超えない。
固定用クランプの位置まで燃焼する試料がない。
試料の下方に置かれた脱脂綿を発火させる、燃焼する粒子の落下が許容される。
2回目の接炎の後、60秒以上赤熱を続ける試料がない。
[Flame retardancy criteria]
・ V-0
After any flame contact, no sample continues to burn for more than 10 seconds.
The total combustion time for 10 flames on 5 samples does not exceed 50 seconds.
There is no sample that burns to the position of the clamping clamp.
There is no sample that ignites absorbent cotton placed under the sample and drops burning particles.
After the second flame contact, there is no sample that continues red heat for 30 seconds or more.
・ V-1
No sample continues to burn for more than 30 seconds after any flame contact.
The total burn time for 10 flames on 5 samples does not exceed 250 seconds.
There is no sample that burns to the position of the clamping clamp.
There is no sample that ignites absorbent cotton placed under the sample and drops burning particles.
After the second flame contact, there is no sample that continues red heat for 60 seconds or more.
・ V-2
No sample continues to burn for more than 30 seconds after any flame contact.
The total burn time for 10 flames on 5 samples does not exceed 250 seconds.
There is no sample that burns to the position of the clamping clamp.
Falling of burning particles that ignite absorbent cotton placed under the sample is allowed.
After the second flame contact, there is no sample that continues red heat for 60 seconds or more.
試験例2<流動性の評価>
 得られたポリ乳酸樹脂組成物のペレットを、シリンダー温度を200℃とした射出成形機(日本製鋼所社製、J75E-D)を用いて射出成形し、金型温度80℃、射出圧942kgf/cm、射出速度68cm/secにそれぞれ設定して、3mm厚のスパーラルフロー評価用の成形体を射出成形した。この成形体の長さをL(mm)、厚みをD(mm)として、L/Dを求め、流動性の指標とした。L/Dが大きい樹脂組成物ほど、流動性が良好であり、L/Dは145以上が好ましく、160以上がより好ましい。
Test Example 2 <Evaluation of fluidity>
The obtained polylactic acid resin composition pellets were injection molded using an injection molding machine (Japan Steel Works, J75E-D) with a cylinder temperature of 200 ° C., and a mold temperature of 80 ° C. and an injection pressure of 942 kgf / A molded body for evaluation of a 3 mm-thick spiral flow was injection-molded by setting cm 2 and an injection speed of 68 cm 3 / sec, respectively. L / D was determined by setting the length of the molded body to L (mm) and the thickness to D (mm), and used as an index of fluidity. A resin composition having a larger L / D has better fluidity, and L / D is preferably 145 or more, and more preferably 160 or more.
試験例3<耐衝撃性の評価>
 落球衝撃試験機(安田精機製作所社製)と平板試験片(100mm×100mm×2mm)を用いて、1kgの鉄球を平板試験片へ落下させた際の破壊されない高さ(cm)を落球衝撃強度高さとして測定した。前記落球衝撃試験を10回繰り返し行い、落球衝撃強度高さ(cm)の数平均値を求めた。落球衝撃強度高さ(cm)が高いほど耐衝撃性に優れることを示し、60cm以上が好ましく、75cm以上がより好ましく、90cm以上が更に好ましい。
Test Example 3 <Evaluation of Impact Resistance>
Using a falling ball impact tester (manufactured by Yasuda Seiki Seisakusho Co., Ltd.) and a flat plate test piece (100 mm x 100 mm x 2 mm), the height (cm) at which the 1 kg iron ball was dropped onto the flat plate test piece was dropped. It was measured as the strength height. The falling ball impact test was repeated 10 times, and the number average value of falling ball impact strength height (cm) was determined. The higher the falling ball impact strength height (cm), the better the impact resistance. 60 cm or more is preferable, 75 cm or more is more preferable, and 90 cm or more is more preferable.
試験例4<耐ブリード性の評価>
 テストピース(125mm×12mm×1.6mm)を用いて、温度60℃/湿度85%の条件で恒温室に1週間静置後、その表面外観における添加剤のブリードの有無を目視で観察し、下記の判定基準で耐ブリード性の評価を行った。ブリードが少ないほど、耐ブリード性に優れ、B以上が好ましく、Aがより好ましい。
Test Example 4 <Evaluation of bleed resistance>
Using a test piece (125 mm × 12 mm × 1.6 mm), after standing for 1 week in a temperature-controlled room at a temperature of 60 ° C./humidity of 85%, the presence or absence of additive bleed in the surface appearance is visually observed, Bleed resistance was evaluated according to the following criteria. The smaller the bleed, the better the bleed resistance, preferably B or more, and more preferably A.
〔耐ブリード性の判定基準〕
  A:目視でも確認できず、指でなぞっても液体や粉体が付着しない。
  B:目視では確認できないが、指でなぞると指にわずかに液体又は粉体の付着感がある。
  C:目視で成形体表面に液滴又は粉が確認され、指でなぞると指に液体又は粉体が付着する。
[Criteria for bleed resistance]
A: It cannot be visually confirmed, and no liquid or powder adheres even if it is traced with a finger.
B: Although it cannot be confirmed visually, there is a slight liquid or powder adhesion to the finger when traced with the finger.
C: Liquid droplets or powder is visually confirmed on the surface of the molded body, and liquid or powder adheres to the finger when traced with the finger.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 表1~3の結果から、ポリ乳酸樹脂、可塑剤、特定のトリアリールホスフェート、表面処理された金属水酸化物を、特定量で配合した本発明のポリ乳酸樹脂組成物(実施例1~18)は、145(L/D)以上の流動性を示し、難燃性がV-1以上であり、落球衝撃強度高さが60cm以上であり、優れた耐ブリード性を示した。 From the results of Tables 1 to 3, the polylactic acid resin composition of the present invention (Examples 1 to 18) containing a specific amount of polylactic acid resin, plasticizer, specific triaryl phosphate, and surface-treated metal hydroxide. ) Exhibited fluidity of 145 (L / D) or higher, flame retardancy of V-1 or higher, falling ball impact strength height of 60 cm or higher, and excellent bleed resistance.
 一方、比較例1の表面処理していない金属水酸化物を用いた場合には、耐衝撃性が低く、特定のトリアリールホスフェートを使用していない比較例2では流動性及び耐衝撃性が低く、可塑剤を使用しない比較例3では、流動性及び耐衝撃性が低かった。 On the other hand, when the non-surface-treated metal hydroxide of Comparative Example 1 is used, the impact resistance is low, and in Comparative Example 2 where no specific triaryl phosphate is used, the fluidity and impact resistance are low. In Comparative Example 3 where no plasticizer was used, the fluidity and impact resistance were low.
 また、比較例4のアルキル基を有しないトリフェニルホスフェートでは、耐衝撃性が低く、比較例5の縮合系のホスフェートでは、流動性、耐衝撃性が低く、耐ブリード性も良くなかった。表面処理された金属水酸化物量が少ない比較例6では、耐ブリード性が低く、表面処理された金属水酸化物量が多い比較例7では、流動性、耐衝撃性が低くなる。トリアリールホスフェートに対する可塑剤の質量比が低い比較例8、トリアリールホスフェートに対する可塑剤の質量比が高い比較例9では、いずれも耐ブリード性が良くなかった。可塑剤とトリアリールホスフェートの合計量が少ない比較例10では、流動性が低く、多い比較例11では耐ブリード性が低下した。 Further, the triphenyl phosphate having no alkyl group of Comparative Example 4 has low impact resistance, and the condensed phosphate of Comparative Example 5 has low fluidity and impact resistance and poor bleed resistance. In Comparative Example 6 with a small amount of surface-treated metal hydroxide, bleed resistance is low, and in Comparative Example 7 with a large amount of surface-treated metal hydroxide, fluidity and impact resistance are low. In Comparative Example 8 in which the mass ratio of the plasticizer to triaryl phosphate was low and Comparative Example 9 in which the mass ratio of the plasticizer to triaryl phosphate was high, the bleed resistance was not good. In Comparative Example 10 in which the total amount of the plasticizer and triaryl phosphate was small, the fluidity was low, and in Comparative Example 11 in which the total amount was large, the bleed resistance was lowered.
 本発明のポリ乳酸樹脂組成物は、情報家電の筐体等の家電部品として好適に使用することができる。 The polylactic acid resin composition of the present invention can be suitably used as home appliance parts such as a casing of an information home appliance.

Claims (13)

  1.  ポリ乳酸樹脂、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を含有してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェートが炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該トリアリールホスフェートと前記可塑剤の合計質量が前記ポリ乳酸樹脂100質量部に対して16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、前記表面処理された金属水酸化物の含有量が前記ポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物。 A polylactic acid resin composition comprising a polylactic acid resin, a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has an alkyl group having 1 to 3 carbon atoms. The total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin, and the mass ratio of the plasticizer to the triaryl phosphate (plasticizer / Triaryl phosphate) is 0.30 to 3.5, and the content of the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Composition.
  2.  炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェートの含有量が、ポリ乳酸樹脂100質量部に対して、5~21質量部である、請求項1記載のポリ乳酸樹脂組成物。 The polyaryl of claim 1, wherein the content of the triaryl phosphate containing at least one alkylaryl group having an alkyl group having 1 to 3 carbon atoms is 5 to 21 parts by mass with respect to 100 parts by mass of the polylactic acid resin. Lactic acid resin composition.
  3.  炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含むトリアリールホスフェートが、イソプロピルフェニルジフェニ ルホスフェート、及びクレジルジフェニルホスフェートからなる群から選ばれる少なくとも1種を含む、請求項1又は2に記載のポリ乳酸樹脂組成物。 The triaryl phosphate containing one or more alkylaryl groups having an alkyl group having 1 to 3 carbon atoms includes at least one selected from the group consisting of isopropylphenyl diphenyl phosphate and cresyl diphenyl phosphate. Or the polylactic acid resin composition of 2.
  4.  可塑剤の含有量が、ポリ乳酸樹脂100質量部に対して、4~21質量部である、請求項1~3のいずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 3, wherein the content of the plasticizer is 4 to 21 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
  5.  可塑剤が、(ポリ)オキシアルキレン基又は炭素数2~6のアルキレン基を有するエステル化合物を含む、請求項1~4いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 4, wherein the plasticizer comprises an ester compound having a (poly) oxyalkylene group or an alkylene group having 2 to 6 carbon atoms.
  6.  金属水酸化物が水酸化アルミニウム及び水酸化マグネシウムからなる群から選ばれる少なくとも1種を含む、請求項1~5いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 5, wherein the metal hydroxide contains at least one selected from the group consisting of aluminum hydroxide and magnesium hydroxide.
  7.  表面処理された金属水酸化物が、シランカップリング剤により処理された金属水酸化物を含む、請求項1~6いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 6, wherein the surface-treated metal hydroxide comprises a metal hydroxide treated with a silane coupling agent.
  8.  シランカップリング剤が、イソシアネートシラン及びアミノシランからなる群より選ばれる1種又は2種以上を含む、請求項7に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to claim 7, wherein the silane coupling agent comprises one or more selected from the group consisting of isocyanate silane and aminosilane.
  9.  表面処理された金属水酸化物の平均粒径が、0.5μm以上10μm以下である、請求項1~8いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 8, wherein the average particle diameter of the surface-treated metal hydroxide is 0.5 µm or more and 10 µm or less.
  10.  平均粒径の差が0.5μm以上3μm以下である、平均粒径の異なる金属水酸化物を併用する、請求項1~9いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 9, wherein metal hydroxides having different average particle diameters having a difference in average particle diameter of 0.5 µm to 3 µm are used in combination.
  11.  更に、有機結晶核剤を含む、請求項1~10いずれか1項に記載のポリ乳酸樹脂組成物。 The polylactic acid resin composition according to any one of claims 1 to 10, further comprising an organic crystal nucleating agent.
  12.  請求項1~11いずれか1項に記載の組成物を溶融混練した後、射出成形して得られる、成形体。 A molded product obtained by melt-kneading the composition according to any one of claims 1 to 11 and then injection molding.
  13.  以下の工程を含む、請求項1~11のいずれか1項に記載のポリ乳酸樹脂組成物の射出成形体の製造方法。
     工程(1):ポリ乳酸樹脂に、トリアリールホスフェート、可塑剤、及び表面処理された金属水酸化物を配合してなるポリ乳酸樹脂組成物であって、前記トリアリールホスフェー トが、炭素数1~3のアルキル基を有するアルキルアリール基を1つ以上含み、該ポリ乳酸樹脂100質量部に対して、前記トリアリールホスフェートと前記可塑剤の合計質量が16~30質量部であり、トリアリールホスフェートに対する可塑剤の質量比(可塑剤/トリアリールホスフェート)が0.30~3.5であり、前記表面処理された金属水酸化物をポリ乳酸樹脂100質量部に対して40~120質量部である、ポリ乳酸樹脂組成物を溶融混練して、ポリ乳酸樹脂組成物の溶融混練物を調製する工程
     工程(2):工程(1)で得られたポリ乳酸樹脂組成物の溶融混練物を金型内に射出成形 する工程
    The method for producing an injection-molded body of the polylactic acid resin composition according to any one of claims 1 to 11, comprising the following steps.
    Step (1): A polylactic acid resin composition comprising a polylactic acid resin and a triaryl phosphate, a plasticizer, and a surface-treated metal hydroxide, wherein the triaryl phosphate has a carbon number. One or more alkylaryl groups having 1 to 3 alkyl groups, and the total mass of the triaryl phosphate and the plasticizer is 16 to 30 parts by mass with respect to 100 parts by mass of the polylactic acid resin. The mass ratio of the plasticizer to the phosphate (plasticizer / triaryl phosphate) is 0.30 to 3.5, and the surface-treated metal hydroxide is 40 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin. The step of melt-kneading the polylactic acid resin composition to prepare a melt-kneaded product of the polylactic acid resin composition Step (2): Polylactic acid resin obtained in Step (1) A step of injection molding the melt-kneaded product of Narubutsu into the mold
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