WO2015067348A1 - Hoseline system - Google Patents

Hoseline system Download PDF

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Publication number
WO2015067348A1
WO2015067348A1 PCT/EP2014/002850 EP2014002850W WO2015067348A1 WO 2015067348 A1 WO2015067348 A1 WO 2015067348A1 EP 2014002850 W EP2014002850 W EP 2014002850W WO 2015067348 A1 WO2015067348 A1 WO 2015067348A1
Authority
WO
WIPO (PCT)
Prior art keywords
hose line
line system
insulation displacement
heating wire
resistance heating
Prior art date
Application number
PCT/EP2014/002850
Other languages
German (de)
French (fr)
Inventor
Markus Herpich
Gerald Poland
Thomas JENISCH
Original Assignee
Rehau Ag + Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rehau Ag + Co filed Critical Rehau Ag + Co
Priority to DE112014005052.0T priority Critical patent/DE112014005052A5/en
Publication of WO2015067348A1 publication Critical patent/WO2015067348A1/en

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
    • H01R4/245—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the additional means having two or more slotted flat portions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
    • F16L53/30—Heating of pipes or pipe systems
    • F16L53/35—Ohmic-resistance heating
    • F16L53/38—Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/78—Heating arrangements specially adapted for immersion heating
    • H05B3/82—Fixedly-mounted immersion heaters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S1/00—Cleaning of vehicles
    • B60S1/02—Cleaning windscreens, windows or optical devices
    • B60S1/46—Cleaning windscreens, windows or optical devices using liquid; Windscreen washers
    • B60S1/48—Liquid supply therefor
    • B60S1/487—Liquid supply therefor the liquid being heated
    • B60S1/488—Liquid supply therefor the liquid being heated electrically
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/005—Electrical coupling combined with fluidic coupling
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/68—Structural association with built-in electrical component with built-in fuse
    • H01R13/696—Structural association with built-in electrical component with built-in fuse the fuse being integral with the terminal, e.g. pin or socket
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016—Heaters using particular connecting means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/021—Heaters specially adapted for heating liquids

Definitions

  • the invention relates to a hose line system, in particular for the transport of an aqueous fluid in a motor vehicle, with
  • a Fluid reservoir eg a fluid tank.
  • the windshield washer fluid usually consists of water and possibly additional components which improve the cleaning power and / or the frost resistance. In order for such a hose line system to be immediately ready for use when operating in winter below the freezing point of water, such become
  • Hose line systems regularly equipped with a heating device. A particularly rapid heating of the fluid to be transported is achieved if an electrical resistance heating wire is arranged inside the hose line.
  • the known in the art hose assemblies consist of many individual parts.
  • the production of the electrical contact of the resistance heating wire is relatively expensive and therefore regularly not automatable.
  • the electrical contact points for structural reasons during operation are often subjected to a mechanical load and therefore fail during operation.
  • the known in the art hose assembly can be improved.
  • the invention has for its object to provide a hose system with the features described above, which is simple and inexpensive to produce and beyond can be mounted by means of an automated process.
  • the object is achieved in that the contacting device has electrically conductive insulation displacement terminals are clamped in the areas, preferably end portions of the cherriessSchdrahtes, locally removed by the insulation displacement terminals in these areas, the insulating sheath and thereby produces an electrical connection of the lovedsSchdrahtes with the insulation displacement terminals is.
  • cutting terminals are used for the hose-line system for the electrical contacting of the resistance heating wire, which are basically known but have hitherto been used in communications technology, ie for the transmission of electrical signals.
  • these insulation displacement terminals are now used for transmitting a comparatively large electric current, with the help of which the liquid standing in the tubing should be thawed quickly and safely.
  • Hose line system is relatively simple.
  • the electrical contact is safe and fast to carry out.
  • an automation of the electrical contacting of thelvessSchdrahtes is possible, since only a simple impressions of Schudrahtenden must be made in the insulation displacement terminals.
  • the contacting device has electrical contact elements for connection to the electrical power source, which are each connected to a cutting terminal.
  • a contact element and a cutting clamp are each integrally connected to each other.
  • the electrical contact elements are designed as pins for an electrical connector.
  • the electrical contact elements and / or connected to the contact elements insulation displacement terminals have a fuse that melts when exceeding a certain electrical load and the power supply of the lovedsSdrahtes thereby interrupts. This safely prevents overheating of the hose line system, which can cause major damage and considerable dangers. In the case of excessive current load, only the cutting terminal or the electrical contact elements are damaged, which can be easily replaced. In the context of the invention, it is also the case in particular that only the positive pole is provided with a fuse and the negative pole is not.
  • the insulation displacement terminals are formed as a metallic bending mold part.
  • the insulation displacement terminals further comprise at least substantially semicircular, sharp edged recesses in which the regions of the resistance heating wire are clamped.
  • connection device has a housing within which the insulation displacement terminals are arranged.
  • the housing is closed with a lid having ribs, wherein the ins
  • the housing may be filled with casting resin, which fixes the depressed into the insulation displacement portions of the resistance heating wire and this case simultaneously acts electrically insulating.
  • connection device has a connection piece for the hose line and a connection element for producing a fluid connection to the fluid reservoir.
  • the connecting device expediently has at least one plug, preferably two openings, which ensures a fluid-tight introduction and withdrawal of the resistance heating wire into and out of the hose line.
  • This plug expediently forms the transition from connection device to contacting device.
  • the plug can be fixed by means of casting resin in a corresponding passage opening of the connecting device.
  • the teaching according to the invention is used in particular in windscreen washer systems for motor vehicles. Other applications, e.g. However, the transport of a urea-water solution, for example, standardized according to DIN 70070 and CEFIC (European Chemical Industry Council), this is not excluded.
  • Urea water solutions are added to combustion exhaust gases from engines, in particular diesel engines, in order to reduce nitrogen oxide emissions in particular and thus to meet the ever-increasing requirements of the exhaust gas regulations.
  • engines in particular diesel engines
  • 1 a a hose line system according to the invention in the mounted state in a three-dimensional representation
  • FIG. 1a shows an alternative embodiment of a hose line system according to the invention, also with the housing cover removed;
  • FIG. 2b shows a plan view of the hose line system shown in Fig. 2a
  • FIG. 3 shows the insulation displacement terminals shown in FIGS. 1 a - 2 b in an individual representation
  • Fig. 4a missing in Figs. 1 b, 2a, 2b cover in an individual view
  • Fig. 4b the cover shown in Fig. 4a, as it engages in the assembled state in the cutting terminals shown in Fig. 3.
  • FIGS. 1a and 1b show a hose line system which is used to transport a windshield washer fluid in a motor vehicle.
  • This has a (not shown) hose line, a loop inside the hose arranged, electrical, an electrically insulating sheath 1 having lovedsSchdraht 2 for heating the fluid and a connecting device 3 with a insulation displacement terminal 4 having contacting device 5 for electrical contacting tion of lovedsSchdrahtes 2 with a (not shown) electrical power source.
  • the connecting device 3 has a connecting device 6 for connecting the hose line to a (not shown) fluid tank, in the present case to a cleaning liquid container.
  • the resistance heating wire 2 is deflected within the connecting device 3 by approximately 90 °.
  • the resistance heating wire 2 in the connection device 3 extends within a plane.
  • FIG. 3 shows the two insulation displacement terminals 4 shown in FIGS. 1 a to 2 b in a three-dimensional individual representation
  • the electrically conductive insulation displacement terminals 4 are the clamped at both end portions 7 of the resistance heating wire 2, wherein the insulating sheath 1 locally removed by the insulation displacement terminals 4 in these end regions 7 and thereby an electrical connection of the lovedsSdrahtes 2 is made with the insulation displacement terminals 4.
  • the contacting device 5 has two electrical contact elements 8 for connection to the electrical power source, which are integrally connected to a respective cutting terminal 4.
  • the two electrical contact elements 8 are formed as pins for a (not shown) electrical connector.
  • the pins 8 each have a fuse 9, the melt melts when exceeding a certain electrical load and the power supply of the lovedsSdrahtes 2 thereby interrupts.
  • the fuse 9 is realized in each case by a material weakening in the form of a reduced material thickness in the transition region from pin 8 to insulation displacement terminal 4.
  • pins 8 are each formed as a one-piece, metallic sheet metal bending molding 10. However, within the scope of the invention it is also the case that only the pin 8 connected to the positive pole is provided with the fuse 9 and the other pin 8 connected to the minus pole is not.
  • the two insulation displacement terminals 4 each have semicircular, provided with sharp edges 20 recesses 11, in which the end portions 7 of the lovedsSdrahtes 2 are clamped.
  • the two insulation displacement terminals 4 are designed to avoid a short circuit electrically separate components of the contacting device 5 and each meandering.
  • both insulation displacement terminals 4 are structurally identical in the exemplary embodiment. During assembly, one of the two cutting clamps 4 is rotated by 180 ° about the pin axis, so that there is a mirror-image installation situation.
  • the connecting device 3 has a housing 12, within which the insulation displacement terminals 4 are arranged.
  • the housing has a separating element 23. This separating element 25 is integral with the housing
  • the housing 12 is closed by a lid 14 having two ribs 13 (see Figures 4a and 4b), wherein the ribs, which are shown integrally with the lid 14 and point into the interior of the housing, are closed
  • connection device 6 has a profiled geometry, preferably a fir tree geometry having connecting piece 15 for the hose and a connection element ment 16 for establishing a fluid connection to the container for the disc fluid.
  • the connecting device 3 further comprises a one of two openings 17 having plug 18 made of a soft material, preferably silicone, wherein each opening 17 is guided in each case a single wire looped in the hose line sayssSystemdrahtes 2.
  • the plug 18 provides a fluid-tight on and off
  • the stopper 18 forms the transition from the connecting device 6 to the contacting device 5 and is fixed by means of casting resin (not shown) in a corresponding passage opening 19 within the connecting device 3.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Heating (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The invention relates to a hoseline system, in particular for transporting an aqueous fluid in a motor vehicle, with a hoseline, at least one electrical resistance heating wire (2) preferably arranged within the hoseline and having an electrically insulating sheathing (1) and intended for heating the fluid, and a connecting device (3) which has a contacting device (5) for the resistance heating wire (2) to make electrical contact with an electrical power source and optionally, in addition, a connection device (6) for connecting the hoseline to a fluid reservoir, for example a fluid tank. According to the invention, the contacting device (5) has electrically conductive insulation-piercing connectors (4) into which regions (7), preferably end regions, of the resistance heating wire (2) are clamped, wherein the insulating sheathing (1) is locally removed by the insulation-piercing connectors (4) in these regions (7) and, as a result, an electrical connection of the resistance heating wire (2) with the insulation-piercing connectors (4) is produced.

Description

Schlauchleitungssystem  Hose system
Die Erfindung betrifft ein Schlauchleitungssystem, insbesondere zum Transport eines wässriges Fluides in einem Kraftfahrzeug, mit The invention relates to a hose line system, in particular for the transport of an aqueous fluid in a motor vehicle, with
- einer Schlauchleitung, a hose line,
- mindestens einem, vorzugsweise innerhalb der Schlauchleitung angeordneten, elektrischen, eine elektrisch isolierende Ummantelung aufweisenden Widerstandsheizdraht zur Beheizung des Fluides und - einer Verbindungsvorrichtung, die eine Kontaktierungsvorrichtung zur elektrischen Kontaktierung des Widerstandsheizdrahtes mit einer elektrischen Stromquelle sowie optional zusätzlich einer Anschlussvorrichtung zum Anschluss der Schlauchleitung an ein Fluidreservoir, z.B. einen Fluidtank, aufweist. Derartige Schlauchleitungssysteme kommen insbesondere in Scheibenwaschanlagen von Kraftfahrzeugen zum Einsatz. Die Scheibenwaschflüssigkeit besteht in der Regel aus Wasser sowie ggf. zusätzlichen Komponenten, welche die Reinigungskraft und / oder die Frostsicherheit verbessern. Damit ein derartiges Schlauchleitungssystem beim Betrieb im Winter unterhalb des Gefrierpunktes von Wasser sofort einsatzbereit ist, werden derartige - At least one, preferably disposed within the hose, electrical, an electrically insulating sheath resistance heating wire for heating the fluid and - a connecting device having a contacting device for electrically contacting the Widerstandsheizdrahtes with an electrical power source and optionally additionally a connection device for connecting the hose to a Fluid reservoir, eg a fluid tank. Such hose systems are used in particular in windscreen washer systems of motor vehicles. The windshield washer fluid usually consists of water and possibly additional components which improve the cleaning power and / or the frost resistance. In order for such a hose line system to be immediately ready for use when operating in winter below the freezing point of water, such become
Schlauchleitungssysteme regelmäßig mit einer Heizvorrichtung ausgerüstet. Eine besonders schnelle Erwärmung des zu transportierenden Fluides wird erreicht, sofern ein elektrischer Widerstandsheizdraht innerhalb der Schlauchleitung angeordnet wird. Hose line systems regularly equipped with a heating device. A particularly rapid heating of the fluid to be transported is achieved if an electrical resistance heating wire is arranged inside the hose line.
Die im Stand der Technik bekannten Schlauchleitungssysteme bestehen aus vielen Einzel- teilen. Insbesondere die Herstellung der elektrischen Kontaktierung des Widerstandsheizdrahtes ist vergleichsweise aufwendig und daher regelmäßig nicht automatisierbar. Weiterhin besteht das Problem, dass die elektrischen Kontaktstellen aus konstruktiven Gründen während des Betriebes häufig mit einer mechanischen Belastung beaufschlagt werden und daher während des Betriebs versagen können. Insgesamt sind die im Stand der Technik bekannten Schlauchleitungssysteme verbesserungsfähig. The known in the art hose assemblies consist of many individual parts. In particular, the production of the electrical contact of the resistance heating wire is relatively expensive and therefore regularly not automatable. Furthermore, there is the problem that the electrical contact points for structural reasons during operation are often subjected to a mechanical load and therefore fail during operation. Overall, the known in the art hose assembly can be improved.
Vor diesem Hintergrund liegt der Erfindung die Aufgabe zugrunde, ein Schlauchleitungs- System mit den eingangs beschriebenen Merkmalen anzugeben, welches einfach und kostengünstig herstellbar ist sowie darüber hinaus mittels eines automatisierten Verfahrens montiert werden kann. Against this background, the invention has for its object to provide a hose system with the features described above, which is simple and inexpensive to produce and beyond can be mounted by means of an automated process.
Erfindungsgemäß wird die Aufgabe dadurch gelöst, dass die Kontaktierungsvorrichtung elektrisch leitfähige Schneidklemmen aufweist, in die Bereiche, vorzugsweise Endbereiche, des Widerstandsheizdrahtes eingeklemmt sind, wobei durch die Schneidklemmen in diesen Bereichen die isolierende Ummantelung lokal entfernt und hierdurch eine elektrische Verbindung des Widerstandsheizdrahtes mit den Schneidklemmen hergestellt ist. Erfindungsgemäß werden also für das Schlauchleitungssystem zur elektrischen Kontaktierung des Widerstandsheizdrahtes Schneidklemmen eingesetzt, welche grundsätzlich zwar bekannt sind, jedoch bislang in der Kommunikationstechnik, also zur Übertragung von elektrischen Signalen, eingesetzt wurden. Erfindungsgemäß werden diese Schneidklemmen nun jedoch zur Übertragung eines vergleichsweise großen elektrischen Stromes eingesetzt, mit dessen Hilfe die in der Schlauchleitung stehende Flüssigkeit schnell und sicher aufgetaut werden soll. Durch den Einsatz der Schneidklemmen kann die elektrische Kontaktierung des Widerstandsheizdrahtes sehr einfach erfolgen. Beim Eindrücken der Endbereiche des Widerstandsheizdrahtes in die Schneidklemmen wird an den Kontaktstellen von den Schneidklemmen die elektrisch isolierende Ummantelung des Widerstandsheizdrahtes bewusst beschädigt und damit entfernt. Aufgrund der Anpresskraft des Widerstandsheizdrahtes in der Schneidklemme wird ein sicherer elektrischer Kontakt hergestellt. Gleichzeitig mit der Montage des Widerstandsheizdrahtes in den Schneidklemmen erfolgt also eine lokale Entfernung der isolierenden Ummantelung des Widerstandsheizdrahtes und somit kann in einem einzigen Arbeitsgang sowohl die mechanische Verbindung des Widerstandsheizdrahtes mit der elektrischen Kontaktstelle als auch die Herstellung der elektrischen Verbindung mit der Kontaktstelle erfolgen. Die konstruktive Gestaltung des erfindungsgemäßen According to the invention the object is achieved in that the contacting device has electrically conductive insulation displacement terminals are clamped in the areas, preferably end portions of the Widerstandsheizdrahtes, locally removed by the insulation displacement terminals in these areas, the insulating sheath and thereby produces an electrical connection of the Widerstandsheizdrahtes with the insulation displacement terminals is. Thus, according to the invention, cutting terminals are used for the hose-line system for the electrical contacting of the resistance heating wire, which are basically known but have hitherto been used in communications technology, ie for the transmission of electrical signals. According to the invention, however, these insulation displacement terminals are now used for transmitting a comparatively large electric current, with the help of which the liquid standing in the tubing should be thawed quickly and safely. By using the insulation displacement terminals, the electrical contacting of the resistance heating can be done very easily. When pressing the end portions of the Widerstandsheizdrahtes in the insulation displacement terminals, the electrically insulating sheathing of the Widerstandsheizdrahtes deliberately damaged at the contact points of the insulation displacement wires and thus removed. Due to the contact pressure of the Widerstandsheizdrahtes in the insulation displacement terminal a secure electrical contact is made. Simultaneously with the mounting of the Widerstandsheizdrahtes in the insulation displacement thus takes place a local removal of the insulating sheath of Widerstandsheizdrahtes and thus can be done in a single operation both the mechanical connection of the Widerstandsheizdrahtes with the electrical contact point as well as the preparation of the electrical connection to the contact point. The structural design of the invention
Schlauchleitungssystems ist vergleichsweise einfach. Darüber hinaus ist die elektrische Kontaktierung sicher und schnell durchführbar. Insbesondere ist eine Automatisierung der elektrischen Kontaktierung des Widerstandsheizdrahtes möglich, da lediglich ein einfaches Eindrücken der Heizdrahtenden in die Schneidklemmen erfolgen muss. Ferner ist es mittels der Schneidklemmen möglich, im Betrieb eine sichere Zugentlastung des Widerstands- heizdrahtes sicherzustellen, da die Schneidklemmen ortsfest im Schlauchleitungssystem fixiert sind. Hose line system is relatively simple. In addition, the electrical contact is safe and fast to carry out. In particular, an automation of the electrical contacting of the Widerstandsheizdrahtes is possible, since only a simple impressions of Heizdrahtenden must be made in the insulation displacement terminals. Furthermore, it is possible by means of insulation displacement terminals, during operation, a safe strain relief of the resistance Ensure heating wire, as the insulation displacement terminals are fixed in place in the hose system.
Zweckmäßigerweise weist die Kontaktierungsvorrichtung elektrische Kontaktelemente für den Anschluss an die elektrische Stromquelle auf, die jeweils mit einer Schneidklemme verbunden sind. In einer besonders bevorzugten Ausführungsform der Erfindung sind ein Kontaktelement und eine Schneidklemme jeweils einstückig miteinander verbunden. Hierdurch wird die Herstellung des erfindungsgemäßen Schlauchleitungssystems noch weiter vereinfacht. Zweckmäßigerweise sind die elektrischen Kontaktelemente als Pins für einen Elektrostecker ausgebildet. Conveniently, the contacting device has electrical contact elements for connection to the electrical power source, which are each connected to a cutting terminal. In a particularly preferred embodiment of the invention, a contact element and a cutting clamp are each integrally connected to each other. As a result, the production of the hose line system according to the invention is further simplified. Conveniently, the electrical contact elements are designed as pins for an electrical connector.
Im Rahmen der Erfindung liegt es ferner, dass die elektrischen Kontaktelemente und / oder die mit den Kontaktelementen verbundenen Schneidklemmen eine Schmelzsicherung aufweisen, die bei Überschreitung einer bestimmten elektrischen Belastung schmilzt und die Stromversorgung des Widerstandsheizdrahtes hierdurch unterbricht. Damit wird eine Überhitzung des Schlauchleitungssystems, von der größere Schäden und auch nicht unerhebliche Gefahren ausgehen können, sicher vermieden. Im Fall einer zu starken Strombelastung werden lediglich die Schneidklemme bzw. die elektrischen Kontaktelemente geschädigt, welche einfach ausgetauscht werden können. Im Rahmen der Erfindung liegt es hier- bei insbesondere auch, dass nur der Pluspol mit einer Schmelzsicherung versehen ist und der Minuspol hingegen nicht. Zweckmäßigerweise sind die Schneidklemmen als metallisches Biegeformteil ausgebildet. Vorzugsweise weisen die Schneidklemmen ferner zumindest im Wesentlichen halbkreisförmige, mit scharfen Kanten versehene Ausnehmungen auf, in die die Bereiche des Widerstandsheizdrahtes eingeklemmt sind. In the context of the invention, it is further that the electrical contact elements and / or connected to the contact elements insulation displacement terminals have a fuse that melts when exceeding a certain electrical load and the power supply of the Widerstandsheizdrahtes thereby interrupts. This safely prevents overheating of the hose line system, which can cause major damage and considerable dangers. In the case of excessive current load, only the cutting terminal or the electrical contact elements are damaged, which can be easily replaced. In the context of the invention, it is also the case in particular that only the positive pole is provided with a fuse and the negative pole is not. Conveniently, the insulation displacement terminals are formed as a metallic bending mold part. Preferably, the insulation displacement terminals further comprise at least substantially semicircular, sharp edged recesses in which the regions of the resistance heating wire are clamped.
Im Rahmen der Erfindung liegt es auch, dass die Verbindungsvorrichtung ein Gehäuse aufweist, innerhalb dessen die Schneidklemmen angeordnet sind. Zweckmäßigerweise ist das Gehäuse mit einem Rippen aufweisenden Deckel verschlossen, wobei die ins In the context of the invention, it is also the case that the connection device has a housing within which the insulation displacement terminals are arranged. Conveniently, the housing is closed with a lid having ribs, wherein the ins
Gehäuseinnere zeigenden, vorzugsweise einstückig an den Deckel angeformten, Rippen bei der Montage des Deckels die entsprechenden Bereiche des Widerstandsheizdrahtes in die Schneidklemmen drücken. Hierdurch ist sichergestellt, dass allein durch die Montage des Deckels am Gehäuse die gewünschte elektrische Verbindung zwischen Widerstandsheizdraht, Schneidklemmen und ggf. vorhandenen elektrischen Kontaktelementen hergestellt wird. Ferner fixieren die Rippen in vorteilhafter Weise die entsprechenden Bereiche des Widerstandsheizdrahtes in den Schneidklemmen, so dass die elektrische Kontaktie- rung dauerhaft und sicher gewährleistet ist. Alternativ hierzu oder aber auch ergänzend kann das Gehäuse mit Gießharz gefüllt sein, welches die in die Schneidklemmen eingedrückten Bereiche des Widerstandsheizdrahtes fixiert und hierbei gleichzeitig elektrisch isolierend wirkt. Housing interior facing, preferably integrally formed on the lid, ribs during assembly of the lid press the corresponding areas of the resistance heating in the insulation displacement terminals. This ensures that the desired electrical connection between Widerstandsheizdraht, insulation displacement terminals and possibly existing electrical contact elements is made only by mounting the cover on the housing. Furthermore, the ribs advantageously fix the corresponding regions of the resistance heating wire in the insulation displacement terminals, so that the electrical contact permanently and safely. Alternatively, or in addition, the housing may be filled with casting resin, which fixes the depressed into the insulation displacement portions of the resistance heating wire and this case simultaneously acts electrically insulating.
Im Rahmen der Erfindung liegt es ferner, dass die Anschlussvorrichtung einen Anschlussstutzen für die Schlauchleitung sowie ein Anschlusselement zur Herstellung einer Fluidver- bindung zum Fluidreservoir aufweist. Zweckmäßigerweise weist die Verbindungsvorrichtung mindestens einen eine, vorzugsweise zwei Öffnungen aufweisenden Stopfen auf, der eine fluiddichte Hinein- und Herausführung des Widerstandsheizdrahtes in die bzw. aus der Schlauchleitung sicherstellt. Dieser Stopfen bildet zweckmäßigerweise den Übergang von Anschlussvorrichtung zur Kontaktierungsvorrichtung. Der Stopfen kann mittels Gießharz in einer entsprechenden Durchtrittsöffnung der Verbindungseinrichtung fixiert sein. Die erfindungsgemäße Lehre kommt insbesondere in Scheibenwaschanlagen für Kraftfahrzeuge zum Einsatz. Andere Anwendungsbereiche, z.B. der Transport einer Harnstoff- Wasser-Lösung, beispielsweise genormt nach DIN 70070 und CEFIC (European Chemical Industry Council), werden hierdurch jedoch nicht ausgeschlossen. Harnstoff-Wasser- Lösungen werden Verbrennungsabgasen von Motoren, insbesondere Dieselmotoren, zu- gegeben, um vor allem die Stickoxidemission zu senken und damit die immer weiter steigenden Anforderungen der Abgasvorschriften zu erfüllen. Für die Leitung der Harnstoff- Wasser-Lösung aus einem Tank zur Einspritzung in die Verbrennungsgase ist in der Regel eine Temperierungsmöglichkeit der Schlauchleitung erforderlich, weil die Harnstoff- Wasser-Lösung aufgrund ihrer chemischen Zusammensetzung den Nachteil hat, dass sie bei ca. - 1 1 °C ausflockt bzw. gefriert. In the context of the invention, it is further provided that the connection device has a connection piece for the hose line and a connection element for producing a fluid connection to the fluid reservoir. The connecting device expediently has at least one plug, preferably two openings, which ensures a fluid-tight introduction and withdrawal of the resistance heating wire into and out of the hose line. This plug expediently forms the transition from connection device to contacting device. The plug can be fixed by means of casting resin in a corresponding passage opening of the connecting device. The teaching according to the invention is used in particular in windscreen washer systems for motor vehicles. Other applications, e.g. However, the transport of a urea-water solution, for example, standardized according to DIN 70070 and CEFIC (European Chemical Industry Council), this is not excluded. Urea water solutions are added to combustion exhaust gases from engines, in particular diesel engines, in order to reduce nitrogen oxide emissions in particular and thus to meet the ever-increasing requirements of the exhaust gas regulations. For the management of the urea-water solution from a tank for injection into the combustion gases usually Temperierungsmöglichkeit the hose is required because the urea-water solution has the disadvantage due to their chemical composition, that at about - 1 1 ° C flocculates or freezes.
Im Folgenden wird die Erfindung anhand einer lediglich ein Ausführungsbeispiel darstellenden Zeichnung ausführlich erläutert. Es zeigen schematisch: Fig. 1 a: ein erfindungsgemäßes Schlauchleitungssystem im montierten Zustand in einer dreidimensionalen Darstellung; In the following the invention will be explained in detail with reference to a drawing showing only one embodiment. 1 a: a hose line system according to the invention in the mounted state in a three-dimensional representation;
Fig. 1 b: das in Fig. 1a dargestellte Schlauchleitungssystem aus einer anderen Blickrich¬ tung bei demontiertem Gehäusedeckel; Fig. 2a: eine alternative Ausführungsform eines erfindungsgemäßen Schlauchleitungssystems, ebenfalls bei demontiertem Gehäusedeckel; . The tubing system shown in Figure 1a from a different viewing Rich ¬ tung after dismounting the housing cover; Figure 1 b. 2a shows an alternative embodiment of a hose line system according to the invention, also with the housing cover removed;
Fig. 2b: eine Draufsicht auf das in Fig. 2a dargestellte Schlauchleitungssystem, 2b shows a plan view of the hose line system shown in Fig. 2a,
Fig. 3: die in den Fig. 1 a - 2b dargestellten Schneidklemmen in Einzeldarstellung, FIG. 3 shows the insulation displacement terminals shown in FIGS. 1 a - 2 b in an individual representation, FIG.
Fig. 4a: der in den Fig. 1 b, 2a, 2b fehlende Deckel in Einzeldarstellung und Fig. 4b: den in Fig. 4a dargestellten Deckel, wie er im montierten Zustand in die in Fig. 3 dargestellten Schneidklemmen eingreift. Fig. 4a: missing in Figs. 1 b, 2a, 2b cover in an individual view and Fig. 4b: the cover shown in Fig. 4a, as it engages in the assembled state in the cutting terminals shown in Fig. 3.
Die Figuren 1a und 1 b zeigen ein Schlauchleitungssystem, welches zum Transport einer Scheibenwaschflüssigkeit in einem Kraftfahrzeug eingesetzt wird. Dieses weist eine (nicht dargestellte) Schlauchleitung, einen innerhalb der Schlauchleitung schlaufenförmig angeordneten, elektrischen, eine elektrisch isolierende Ummantelung 1 aufweisenden Widerstandsheizdraht 2 zur Beheizung des Fluides und eine Verbindungsvorrichtung 3 mit einer Schneidklemmen 4 aufweisenden Kontaktierungsvorrichtung 5 zur elektrischen Kontaktie- rung des Widerstandsheizdrahtes 2 mit einer (nicht dargestellten) elektrischen Stromquelle auf. Zusätzlich besitzt die Verbindungsvorrichtung 3 eine Anschlussvorrichtung 6 zum Anschluss der Schlauchleitung an einen (nicht dargestellten) Fluidtank, vorliegend also an einen Reinigungsflüssigkeitsbehälter. Beim Ausführungsbeispiel gemäß den Fig. 1 a und 1 b wird der Widerstandsheizdraht 2 innerhalb der Verbindungsvorrichtung 3 um ca. 90° umgelenkt. Beim Ausführungsbeispiel gemäß den Fig. 2a und 2b hingegen verläuft der Wider- standsheizdraht 2 in der Verbindungsvorrichtung 3 innerhalb einer Ebene. FIGS. 1a and 1b show a hose line system which is used to transport a windshield washer fluid in a motor vehicle. This has a (not shown) hose line, a loop inside the hose arranged, electrical, an electrically insulating sheath 1 having Widerstandsheizdraht 2 for heating the fluid and a connecting device 3 with a insulation displacement terminal 4 having contacting device 5 for electrical contacting tion of Widerstandsheizdrahtes 2 with a (not shown) electrical power source. In addition, the connecting device 3 has a connecting device 6 for connecting the hose line to a (not shown) fluid tank, in the present case to a cleaning liquid container. In the embodiment according to FIGS. 1 a and 1 b, the resistance heating wire 2 is deflected within the connecting device 3 by approximately 90 °. In the embodiment according to FIGS. 2 a and 2 b, on the other hand, the resistance heating wire 2 in the connection device 3 extends within a plane.
Wie insbesondere einer vergleichenden Betrachtung der Fig. 1 a - 2b mit der Fig. 3 zu entnehmen ist, welche die in den Fig. 1a bis 2b gezeigten beiden Schneidklemmen 4 in einer dreidimensionalen Einzeldarstellung zeigt, sind in die elektrisch leitfähigen Schneidklem- men 4 die beiden Endbereiche 7 des Widerstandsheizdrahtes 2 eingeklemmt, wobei durch die Schneidklemmen 4 in diesen Endbereichen 7 die isolierende Ummantelung 1 lokal entfernt und hierdurch eine elektrische Verbindung des Widerstandsheizdrahtes 2 mit den Schneidklemmen 4 hergestellt ist. Die Kontaktierungsvorrichtung 5 weist zwei elektrische Kontaktelemente 8 für den Anschluss an die elektrische Stromquelle auf, die einstückig mit jeweils einer Schneidklemme 4 verbunden sind. Den Figuren kann ferner entnommen werden, dass die beiden elektrischen Kontaktelemente 8 als Pins für einen (nicht dargestellten) Elektrostecker ausgebildet sind. Die Pins 8 weisen jeweils eine Schmelzsicherung 9 auf, die bei Überschreitung einer bestimmten elektri- sehen Belastung schmilzt und die Stromversorgung des Widerstandsheizdrahtes 2 hierdurch unterbricht. Im Ausführungsbeispiel ist die Schmelzsicherung 9 jeweils durch eine Materialschwächung in Form einer reduzierten Materialstärke im Übergangsbereich von Pin 8 zu Schneidklemme 4 realisiert. Die beiden Schneidklemmen 4 sowie die daran As can be seen in particular from a comparative consideration of FIGS. 1 a - 2 b with FIG. 3, which shows the two insulation displacement terminals 4 shown in FIGS. 1 a to 2 b in a three-dimensional individual representation, the electrically conductive insulation displacement terminals 4 are the clamped at both end portions 7 of the resistance heating wire 2, wherein the insulating sheath 1 locally removed by the insulation displacement terminals 4 in these end regions 7 and thereby an electrical connection of the Widerstandsheizdrahtes 2 is made with the insulation displacement terminals 4. The contacting device 5 has two electrical contact elements 8 for connection to the electrical power source, which are integrally connected to a respective cutting terminal 4. The figures can also be seen that the two electrical contact elements 8 are formed as pins for a (not shown) electrical connector. The pins 8 each have a fuse 9, the melt melts when exceeding a certain electrical load and the power supply of the Widerstandsheizdrahtes 2 thereby interrupts. In the exemplary embodiment, the fuse 9 is realized in each case by a material weakening in the form of a reduced material thickness in the transition region from pin 8 to insulation displacement terminal 4. The two insulation displacement terminals 4 as well as the
angeformten Pins 8 sind jeweils als einstückiges, metallisches Blechbiegeformteil 10 aus- gebildet. Im Rahmen der Erfindung liegt es jedoch auch, dass nur der am Pluspol angeschlossene Pin 8 mit der Schmelzsicherung 9 versehen ist und der andere, am Minuspol angeschlossene Pin 8 hingegen nicht. Die beiden Schneidklemmen 4 weisen jeweils halbkreisförmige, mit scharfen Kanten 20 versehene Ausnehmungen 11 auf, in die die Endbereiche 7 des Widerstandsheizdrahtes 2 eingeklemmt sind. Die beiden Schneidklemmen 4 sind zwecks Vermeidung eines Kurzschlusses elektrisch voneinander getrennte Bauteile der Kontaktierungsvorrichtung 5 und jeweils mäanderförmig ausgebildet. Ferner sind beide Schneidklemmen 4 im Ausführungsbeispiel konstruktiv identisch. Bei der Montage wird eine der beiden Schneidklemmen 4 um 180° um die Pinachse gedreht, so dass eine spiegelbildliche Einbausituation vorliegt. formed pins 8 are each formed as a one-piece, metallic sheet metal bending molding 10. However, within the scope of the invention it is also the case that only the pin 8 connected to the positive pole is provided with the fuse 9 and the other pin 8 connected to the minus pole is not. The two insulation displacement terminals 4 each have semicircular, provided with sharp edges 20 recesses 11, in which the end portions 7 of the Widerstandsheizdrahtes 2 are clamped. The two insulation displacement terminals 4 are designed to avoid a short circuit electrically separate components of the contacting device 5 and each meandering. Furthermore, both insulation displacement terminals 4 are structurally identical in the exemplary embodiment. During assembly, one of the two cutting clamps 4 is rotated by 180 ° about the pin axis, so that there is a mirror-image installation situation.
Die Verbindungsvorrichtung 3 weist ein Gehäuse 12 auf, innerhalb dessen die Schneidklemmen 4 angeordnet sind. Zur elektrischen Trennung der Schneidklemmen 4 weist das Gehäuse ein Trennelement 23 auf. Dieses Trennelement 25 ist einstückig an das GehäuseThe connecting device 3 has a housing 12, within which the insulation displacement terminals 4 are arranged. For electrical separation of the insulation displacement terminals 4, the housing has a separating element 23. This separating element 25 is integral with the housing
12 angespritzt und weist auch ein Führungselement 24 zur Führung der Endbereiche 7 des Widerstandsheizdrahts 2 hin zu den Schneidklemmen 4 auf (s. Fig. 2b). Das Gehäuse 12 wird mit einem zwei Rippen 13 aufweisenden Deckel 14 (s. Fig. 4a und 4b) verschlossen, wobei die ins Gehäuseinnere zeigenden, einstückig an den Deckel 14 angeformten Rippen12 and also has a guide element 24 for guiding the end regions 7 of the resistance heating wire 2 toward the insulation displacement terminals 4 (see Fig. 2b). The housing 12 is closed by a lid 14 having two ribs 13 (see Figures 4a and 4b), wherein the ribs, which are shown integrally with the lid 14 and point into the interior of the housing, are closed
13 bei der Montage des Deckels 14 die (in Fig. 4b nicht dargestellten) Endbereiche 7 des Widerstandsheizdrahtes 2 in die Schneidklemmen 4 drücken und hierdurch die elektrische Kontaktierung herstellen. Zur Arretierung des Deckels 14 weist dieser Rastelemente 21 auf, die bei der Montage des Deckels 14 in entsprechende Gegenrastelemente 22 am Gehäuse 12 einrasten, wobei selbstverständlich alternativ auch die Rastelemente 21 am Gehäuse 12 und die Gegenrastelemente 22 am Deckel 14 angeordnet sein können. Die Anschlussvorrichtung 6 besitzt einen eine profilierte Geometrie, vorzugsweise eine Tannenbaumgeo- metrie aufweisenden Anschlussstutzen 15 für die Schlauchleitung sowie ein Anschlussele- ment 16 zur Herstellung einer Fluidverbindung zum Behälter für die Scheibenflüssigkeit. Die Verbindungsvorrichtung 3 weist ferner eine einen zwei Öffnungen 17 aufweisenden Stopfen 18 aus einem Weichmaterial, vorzugsweise Silikon auf, wobei durch jede Öffnung 17 jeweils ein Einzeldraht des in der Schlauchleitung schlaufenförmig verlegten Widerstandsheizdrahtes 2 geführt ist. Der Stopfen 18 stellt eine fluiddichte Hinein- und 13 during assembly of the cover 14 (not shown in Fig. 4b) end portions 7 of the resistance heating wire 2 press into the insulation displacement terminals 4 and thereby produce the electrical contact. To lock the lid 14, this locking elements 21, which engage in the assembly of the cover 14 in corresponding counter-locking elements 22 on the housing 12, wherein of course alternatively the locking elements 21 on the housing 12 and the counter-locking elements 22 may be arranged on the cover 14. The connection device 6 has a profiled geometry, preferably a fir tree geometry having connecting piece 15 for the hose and a connection element ment 16 for establishing a fluid connection to the container for the disc fluid. The connecting device 3 further comprises a one of two openings 17 having plug 18 made of a soft material, preferably silicone, wherein each opening 17 is guided in each case a single wire looped in the hose line Widerstandsheizdrahtes 2. The plug 18 provides a fluid-tight on and off
Herausführung des Widerstandsheizdrahtes 2 in die bzw. aus der Schlauchleitung sicher. Der Stopfen 18 bildet den Übergang von der Anschlussvorrichtung 6 zur Kontaktierungs- vorrichtung 5 und ist mittels (nicht dargestelltem) Gießharz in einer entsprechenden Durchtrittsöffnung 19 innerhalb der Verbindungseinrichtung 3 fixiert. Leading the Widerstandsheizdrahtes 2 in and out of the hose safely. The stopper 18 forms the transition from the connecting device 6 to the contacting device 5 and is fixed by means of casting resin (not shown) in a corresponding passage opening 19 within the connecting device 3.
Patentansprüche - Claims

Claims

Patentansprüche Patent claims
Schlauchleitungssystem, insbesondere zum Transport eines wässrigen Fluides in einem Kraftfahrzeug, mit Hose line system, in particular for transporting an aqueous fluid in a motor vehicle
- einer Schlauchleitung, - a hose line,
- mindestens einem, vorzugsweise innerhalb der Schlauchleitung angeordneten, elektrischen, eine elektrisch isolierende Ummantelung (1 ) aufweisenden Widerstandsheizdraht (2) zur Beheizung des Fluides und - at least one electrical resistance heating wire (2), preferably arranged within the hose line, with an electrically insulating sheath (1) for heating the fluid and
- einer Verbindungsvorrichtung (3), die eine Kontaktierungsvorrichtung (5) zur elektrischen Kontaktierung des Widerstandsheizdrahtes (2) mit einer elektrischen Stromquelle sowie optional zusätzlich eine Anschlussvorrichtung (6) zum Anschluss der Schlauchleitung an ein Fluidreservoir, z.B. einen Fluidtank, aufweist, dadurch gekennzeichnet, dass die Kontaktierungsvorrichtung (5) elektrisch leitfähige Schneidklemmen (4) aufweist, in die Bereiche (7), vorzugsweise Endbereiche, des Widerstandsheizdrahtes (2) eingeklemmt sind, wobei durch die Schneidklemmen (4) in diesen Bereichen (7) die isolierende Ummantelung (1 ) lokal entfernt und hierdurch eine elektrische Verbindung des Widerstandsheizdrahtes (2) mit den Schneidklemmen (4) hergestellt ist. - a connecting device (3), which has a contacting device (5) for electrically contacting the resistance heating wire (2) with an electrical power source and optionally additionally a connecting device (6) for connecting the hose line to a fluid reservoir, e.g. a fluid tank, characterized in that that the contacting device (5) has electrically conductive insulation displacement terminals (4), into which regions (7), preferably end regions, of the resistance heating wire (2) are clamped, the insulating casing (1) being provided through the insulation displacement terminals (4) in these regions (7). ) is removed locally and this creates an electrical connection between the resistance heating wire (2) and the insulation displacement terminals (4).
Schlauchleitungssystem nach Anspruch 1 , dadurch gekennzeichnet, dass die Kontaktierungsvorrichtung (5) elektrische Kontaktelemente (8) für den Anschluss an die elektrische Stromquelle aufweist, die jeweils mit einer Schneidklemme (4) verbunden sind. Hose line system according to claim 1, characterized in that the contacting device (5) has electrical contact elements (8) for connection to the electrical power source, each of which is connected to an insulation displacement terminal (4).
Schlauchleitungssystem nach Anspruch 2, dadurch gekennzeichnet, dass Kontaktelement (8) und Schneidklemme (4) einstückig miteinander verbunden sind. Hose line system according to claim 2, characterized in that the contact element (8) and insulation displacement clamp (4) are connected to one another in one piece.
Schlauchleitungssystem nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass die elektrischen Kontaktelemente (8) als Pins für einen Elektrostecker ausgebildet sind. Hose line system according to claim 2 or 3, characterized in that the electrical contact elements (8) are designed as pins for an electrical plug.
Schlauchleitungssystem nach einem der Ansprüche 2 bis 4, dadurch gekennzeichnet, dass die elektrischen Kontaktelemente (8) und / oder die mit den Kontaktelementen (8) verbundenen Schneidklemmen (4) eine Schmelzsicherung (9) aufweisen, die bei Überschreitung einer bestimmten elektrischen Belastung schmilzt und die Stromversorgung des Widerstandsheizdrahtes (2) hierdurch unterbricht. Hose line system according to one of claims 2 to 4, characterized in that the electrical contact elements (8) and / or the insulation displacement terminals (4) connected to the contact elements (8) have a fuse (9) which melts when a certain electrical load is exceeded and This interrupts the power supply to the resistance heating wire (2).
Schlauchleitungssystem nach Anspruch 5, dadurch gekennzeichnet, dass die Hose line system according to claim 5, characterized in that the
Schmelzsicherung (9) als Materialschwächung ausgebildet ist. Fusible link (9) is designed as a material weakening.
Schlauchleitungssystem nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Schneidklemmen (4) als metallisches Biegeformteil (10) ausgebildet sind. Hose line system according to one of claims 1 to 6, characterized in that the insulation displacement terminals (4) are designed as a metallic bent part (10).
Schlauchleitungssystem nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Schneidklemmen (4), vorzugsweise zumindest im Wesentlichen halbkreisförmige, mit scharfen Kanten (20) versehene Ausnehmungen ( 1 ) aufweisen, in die die Bereiche (7) des Widerstandsheizdrahtes (2) eingeklemmt sind. Hose line system according to one of claims 1 to 7, characterized in that the insulation displacement terminals (4), preferably at least substantially semicircular, with sharp edges (20) have recesses (1) into which the areas (7) of the resistance heating wire (2) are trapped.
Schlauchleitungssystem nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die Verbindungvorrichtung (3) ein Gehäuse ( 2) aufweist, innerhalb dessen die Schneidklemmen (4) angeordnet sind. Hose line system according to one of claims 1 to 8, characterized in that the connecting device (3) has a housing (2) within which the insulation displacement terminals (4) are arranged.
Schlauchleitungssystem nach Anspruch 9, dadurch gekennzeichnet, dass das Gehäuse Hose line system according to claim 9, characterized in that the housing
(12) mit einem Rippen (13) aufweisenden Deckel (14) verschlossen ist, wobei die ins Gehäuseinnere zeigenden, vorzugsweise einstückig an den Deckel (14) (12) is closed with a lid (14) having ribs (13), the lids pointing into the interior of the housing, preferably in one piece, on the lid (14).
angeformten, Rippen (13) bei der Montage des Deckels (14) die Bereiche (7) des Widerstandsheizdrahtes (2) in die Schneidklemmen (4) drücken. When installing the cover (14), the molded ribs (13) press the areas (7) of the resistance heating wire (2) into the insulation displacement terminals (4).
Schlauchleitungssystem nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass das Gehäuse (2) mit Gießharz gefüllt ist. Hose line system according to claim 9 or 10, characterized in that the housing (2) is filled with casting resin.
Schlauchleitungssystem nach einem der Ansprüche 1 bis 1 1 , dadurch gekennzeichnet, dass die Anschlussvorrichtung (6) einen Anschlussstutzen (15) für die Schlauchleitung sowie ein Anschlusselement (16) zur Herstellung einer Fluidverbindung zum Fluidre- servoir aufweist. Hose line system according to one of claims 1 to 1 1, characterized in that the connecting device (6) has a connecting piece (15) for the hose line and a connecting element (16) for establishing a fluid connection to the fluid reservoir.
13. Schlauchleitungssystem nach einem der Ansprüche 1 bis 12, dadurch gekennzeichnet, dass die Verbindungsvorrichtung (3) eine mindestens eine, vorzugsweise zwei Öffnungen (17) aufweisenden Stopfen (18) aufweist, der eine fluiddichte Hinein- und 13. Hose line system according to one of claims 1 to 12, characterized in that the connecting device (3) has a stopper (18) which has at least one, preferably two openings (17) and which has a fluid-tight inlet and outlet
Herausführung des Widerstandsheizdrahtes (2) in die bzw. aus der Schlauchleitung sicherstellt. Ensures that the resistance heating wire (2) is led out into or out of the hose line.
14. Schlauchleitungssystem nach Anspruch 13, dadurch gekennzeichnet, dass der Stopfen (18) den Übergang von Anschlussvorrichtung (6) zu Kontaktierungsvorrichtung (5) bildet. 14. Hose line system according to claim 13, characterized in that the plug (18) forms the transition from the connecting device (6) to the contacting device (5).
15. Schlauchleitungssystem nach Anspruch 13 oder 14, dadurch gekennzeichnet, dass der Stopfen (18) mittels Gießharz in einer entsprechenden Durchtrittsöffnung (19) der Verbindungseinrichtung (3) fixiert ist. 15. Hose line system according to claim 13 or 14, characterized in that the plug (18) is fixed by means of casting resin in a corresponding passage opening (19) of the connecting device (3).
PCT/EP2014/002850 2013-11-06 2014-10-22 Hoseline system WO2015067348A1 (en)

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DE201320104988 DE202013104988U1 (en) 2013-11-06 2013-11-06 Hose system

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US20130052874A1 (en) * 2010-05-04 2013-02-28 Brose Fahrzeugteile Gmbh & Co. Kommanditgesellschaft Electrical assembly connection of a motor vehicle
WO2013002655A2 (en) * 2011-06-28 2013-01-03 Fisher & Paykel Healthcare Limited Improved medical tubing

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