WO2015053476A1 - Method of manufacturing composition having esd and emi functions - Google Patents

Method of manufacturing composition having esd and emi functions Download PDF

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Publication number
WO2015053476A1
WO2015053476A1 PCT/KR2014/007918 KR2014007918W WO2015053476A1 WO 2015053476 A1 WO2015053476 A1 WO 2015053476A1 KR 2014007918 W KR2014007918 W KR 2014007918W WO 2015053476 A1 WO2015053476 A1 WO 2015053476A1
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composition
carbon nanotubes
molecular weight
weight polyethylene
high molecular
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PCT/KR2014/007918
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French (fr)
Korean (ko)
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김기천
서정국
장인목
김태영
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(주)씨엔티솔루션
김기천
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Publication of WO2015053476A1 publication Critical patent/WO2015053476A1/en

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/005—Reinforced macromolecular compounds with nanosized materials, e.g. nanoparticles, nanofibres, nanotubes, nanowires, nanorods or nanolayered materials
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C08K3/041—Carbon nanotubes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/22—Expanded, porous or hollow particles
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00—Compositions of unspecified macromolecular compounds
    • C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00—Screening of apparatus or components against electric or magnetic fields
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/011—Nanostructured additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00—Properties characterising the ingredient of the composition
    • C08L2207/06—Properties of polyethylene
    • C08L2207/068—Ultra high molecular weight polyethylene

Definitions

  • the present invention relates to a method for preparing a composition having ESD and EMI functions by dispersion stabilization of multi-walled carbon nanotubes using a metal catalyst and mixing with ultra high molecular weight polyethylene.
  • Carbon nanotube is a carbon form of a tube is combined with other carbon atoms and hexagonal honeycomb pattern to form a tube, the diameter of the tube is extremely small to the nanometer level, showing a unique electrochemical characteristics.
  • Carbon nanotubes have excellent mechanical properties, electrical selectivity, and excellent field emission characteristics.
  • shape of the semiconductor has the characteristics of the semiconductor and the energy gap varies depending on the diameter, it is attracting attention in the electronics, biotechnology, and medicine.
  • carbon nanotubes are being actively researched in the formation of conductive films and field emission displays (FEDs).
  • the present invention has been made to solve the above problems, an object of the present invention is to mix the carbon nanotubes and ultra high molecular weight polyethylene (ultra high molecular weight polyethylene), to quickly extinguish the external electromagnetic shock, the composition itself
  • the present invention provides a method for preparing a composition having ESD and EMI functions by suppressing electromagnetic energy to impart ESD and EMI functions to minimize damage.
  • the present invention as a means for solving the above problems, the step of preparing a multi-walled carbon nanotubes grown using a metal catalyst (S100);
  • the multi-walled carbon nanotubes undergo a pretreatment process (S200);
  • the present invention allows the multi-walled carbon nanotubes (MWCNT) grown by using a metal catalyst to undergo a pre-treatment process (DISPERSION), the size of the final purpose of the carbon nanotubes, Van Der The agglomeration of carbon nanotubes (CNT) by the Waals Force's 950 meV / nm energy is eliminated, and the aspect ratio can be determined and the short circuit contamination of the composition, which is the cause of conductivity and contamination, can be significantly controlled. .
  • MWCNT multi-walled carbon nanotubes
  • DISPERSION pre-treatment process
  • the present invention by mixing the carbon nanotubes with ultra high molecular weight polyethylene (ultra high molecular weight polyethylene) to give a conductive conductive properties, there is an effect that can freely generate the required ESD and EMI region.
  • ultra high molecular weight polyethylene ultra high molecular weight polyethylene
  • the present invention has the effect of enabling stable use in various fields by minimizing the deterioration of physical properties of the ultra high molecular weight polyethylene constituting the base of the composition.
  • FIG. 1 is a flow chart of one embodiment showing a method for manufacturing a composition having ESD and EMI functions in accordance with the present invention.
  • the present invention has the following features to achieve the above object.
  • the step of preparing a multi-walled carbon nanotubes grown using a metal catalyst (S100);
  • the multi-walled carbon nanotubes undergo a pretreatment process (S200);
  • the multi-walled carbon nanotubes have an aspect ratio of 5 nm to 15 nm in diameter and 100 nm to 300 nm in length.
  • the ultra-high molecular weight polyethylene is characterized in that the molecular weight of 4.0Mmg / mol ⁇ 10Mmg / mol.
  • the stirring mixture is rotated clockwise at a rotational speed of 200rpm / min, the internal temperature 30 °C 3 minutes, then rotates counterclockwise for 7 minutes at a rotational speed 500rpm / min, the internal temperature 50 °C Characterized in that the stirring mixture by the high speed mixer.
  • the composition is characterized in that it is added in a mixing ratio of 0.1 to 1% of the processed material 100%.
  • the workpiece in step S400 has an electrical surface resistance of 1.0E + 00 ⁇ 1.0E + 10 ⁇ / sq by the composition, the heat is applied to 180 °C ⁇ 230 °C characterized in that it is processed in the form of a plate or rod It is done.
  • the method of manufacturing a composition having ESD and EMI functions is a multi-walled carbon nanotubes (MWCNT) grown using a metal catalyst through the process (DISPERSION) process to the function of multi-walled carbon nanotubes
  • MWCNT multi-walled carbon nanotubes
  • DISPERSION process to improve the agglomeration of carbon nanotubes (CNT) by the size of the target, 950 meV / nm energy of Van Der Waals Force, and to determine the aspect ratio of 5nm to 15nm in diameter and 100nm to 300nm in length
  • the present invention relates to a manufacturing method for imparting electrical properties by mixing pinholes, roughness, and carbon nanotubes with reduced gas generation on the surface and inside of the composition with ultra high molecular weight polyethylene.
  • the manufacturing method for this is as follows.
  • the multi-walled carbon nanotubes have a predetermined size (aspect ratio of 5 nm to 15 nm in diameter and 100 nm to 300 nm in length), and Van Der Waals Force
  • the agglomeration of carbon nanotubes (CNT) by the energy of 950 meV / nm is improved, and the pinholes, roughness and gas generation on the surface and inside of the composition are suppressed, which will be described later.
  • CNT carbon nanotubes
  • Ultra High Molecular Weight Polyethylene UHMWPE
  • UHMWPE ultra high molecular weight polyethylene
  • UHMWPE ultra high molecular weight polyethylene
  • MWCNT multiwall carbon nanotubes
  • metal catalyst cobalt Co Ultra High Molecular Weight Polyethylene
  • UHMWPE ultra high molecular weight Polyethylene
  • MWCNT carbon nanotubes
  • DISPERSED products that have undergone the pretreatment process of carbon nanotubes, and DISPERSION-free products, respectively, are prepared and the performance is improved. The verification was confirmed as shown in Table 1 below.
  • composition with the multi-walled carbon nanotubes pretreated preliminarily for stabilization of dispersion did not cause roughness of the outer surface and the cross-section after cutting, or the generation of pinholes.
  • ultra high molecular weight polyethylene ultra high molecular weight polyethylene
  • the ultra high molecular weight polyethylene used at this time (4.0Mmg / mol ⁇ 10Mmg / mol) has a molecular weight of 4 million to 10 million.
  • the conductive material and the pre-processing multi-walled carbon nanotubes are stirred and mixed, and the multi-walled carbon nanotubes are uniformly dispersed in the ultra-high molecular weight polyethylene by the aforementioned pretreatment process. And mixing is possible.
  • the high speed mixer is a super high molecular weight polyethylene and a multi-walled carbon nanotube which are introduced into the first high speed mixer at a rotational speed of 200 rpm / min and an internal temperature of 30 ° C. for 3 minutes.
  • the electrical resistance can be freely set by the user and a predetermined value.
  • composition of the high molecular weight polyethylene and multi-walled carbon nanotubes has an ESD function, but may be subjected to a process of applying heat at an extrusion temperature of 180 ° C. to 230 ° C. after mixing.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.8%: 0.2%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 °C and rotated for 3 minutes, and then the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500 rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.75%: 0.25%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.7%: 0.3%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.65%: 0.35%, and through the high speed mixer, the direction of rotation is 200rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • the combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.6%: 0.4%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.55%: 0.45%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.5%: 0.5%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.45%: 0.55%, and through the high speed mixer, the direction of rotation is 200rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.4%: 0.6%, and the direction of rotation is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • the combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.35%: 0.65%, and through the high speed mixer, the direction of rotation is 200 rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 °C.
  • the stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
  • (1.0E + 00 ⁇ 01) 1.0 represents an integer and + is not-, and 00 to 01 represents a power of 0 to 10 of 1 in the sign of surface resistance.
  • the step of adding the composition to which the conductivity is imparted in the manufacture of the workpiece to prepare the workpiece in a predetermined shape (S400):
  • the composition to which the conductivity is imparted to the workpiece is added through the step S300 described above, and the workpiece itself is It has conductive properties, that is, the composition and the workpiece to which the composition is added have an electrical surface resistance of 1.0E + 00 to 1.0E + 10 ⁇ s / sq.
  • the workpiece to which the composition is added may be manufactured in various shapes in the form of a plate or rod by applying a heat of 180 °C ⁇ 230 °C, the mixing ratio of the composition added to the workpiece is 100% of the workpiece It is to be added in a mixing ratio of 0.1 ⁇ 1% of, and the processed material at this time may be a resin of various materials according to the purpose of use, the user's embodiment, the production of a composition for the purpose of having ESD and EMI functions Ramen can be a variety of materials.

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Abstract

The present invention relates to a method of manufacturing a composition having electrostatic discharge ESD and electromagnetic interference EMI functions and, more particularly, to a method of manufacturing a composition having ESD and EMI functions in which a dispersion process is performed with respect to multi-walled carbon nanotubes (MWCNT) grown by using a metal catalyst, and then controlling Van Der Waals Force (which presents the biggest problem in using carbon nanotubes), and, at the same time, mixing ultra-high molecular-weight polyethylene (UHMWPE) with the MWCNT to allow electrical resistance to be freely implemented. Due to these characteristics, the device may be protected from capacitance-dividing external electromagnetic shock and be immune to damage caused by static electricity and electromagnetic waves.

Description

ESD 및 EMI 기능을 가지는 조성물 제조방법Method for preparing a composition having ESD and EMI functions
본 발명은 금속촉매를 이용하여 다중벽 탄소나노튜브를 분산안정화시키고, 초고분자량 폴리에틸렌과 혼합함으로써, ESD 및 EMI 기능을 가지는 조성물 제조방법에 관한 것이다.The present invention relates to a method for preparing a composition having ESD and EMI functions by dispersion stabilization of multi-walled carbon nanotubes using a metal catalyst and mixing with ultra high molecular weight polyethylene.
전자부품들의 소형화 및 고집적화에 의해 고집적 소자들이 많이 사용되고 있는데, 휴대폰, 노트북, PDA, 휴대폰 카메라등의 내부 부품이나 외부로부터 발생된 전자파나 외부의 정전기 발생에 따라 부품이나 장비에 유해한 영향을 미치게 하므로 제품의 케이스등을 통해, 전자파 및 정전기 차폐가 되도록 형성하여 상기 장애를 차단할 수 있도록 다양한 방법이 개발되고 있다.Due to the miniaturization and high integration of electronic components, high-integration devices are used a lot.In addition, internal components such as mobile phones, laptops, PDAs, and mobile phone cameras have harmful effects on components or equipment due to electromagnetic waves or external static electricity generated from the outside. Through the case of the, various methods have been developed to block the obstacle by forming to shield electromagnetic waves and static electricity.
특히, 탄소나노튜브는 1991년 일본 NEC사의 lijima박사가 흑연 음극에 생성시킨 탄소조성물을 TEM 현미경으로 분석하는 과정에서 발견되었고, 현재도 여러분야에서 적용하려고 많은 연구개발이 활발하게 이루어지고 있다.In particular, carbon nanotubes were discovered in 1991 by the TEM microscope of carbon compositions produced by Dr. Lijima of NEC, Japan, on graphite anodes.
탄소나노튜브(Carbon Nanotube)는 하나의 탄소가 다른 탄소원자와 육각형 벌집무늬로 결합되어 튜브형태를 이루고 있고, 튜브의 직경이 나노미터 수준으로 극히 작아서 특유의 전기 화학적 특성을 나타낸다.Carbon nanotube (Carbon Nanotube) is a carbon form of a tube is combined with other carbon atoms and hexagonal honeycomb pattern to form a tube, the diameter of the tube is extremely small to the nanometer level, showing a unique electrochemical characteristics.
탄소나노튜브는 우수한 기계적 특성, 전기적 선택성, 뛰어난 전계방출 특성을 가진다. 또한 감긴 형태에 따라 반도체의 성질을 띠며 직경에 따라 에너지 갭이 달라지기 때문에 전자분야, 생명공학분야, 의약분야 등에서 주목받고 있다. 예로 탄소나노튜브는 도전막의 형성, 전계방출디스플레이(FED: Field Emission Display)등에서 연구가 활발히 진행되고 있다.Carbon nanotubes have excellent mechanical properties, electrical selectivity, and excellent field emission characteristics. In addition, since the shape of the semiconductor has the characteristics of the semiconductor and the energy gap varies depending on the diameter, it is attracting attention in the electronics, biotechnology, and medicine. For example, carbon nanotubes are being actively researched in the formation of conductive films and field emission displays (FEDs).
이에, 정전기로 인한 spark 및 shock로 인하여, 민감한 전자기기의 치명적인 손상을 주고 폭발을 일으킬 수 있는 문제점을 상기의 소재를 통해 해결할 수 있는 조성물의 제조방법 제시가 절실히 요구되고 있는 실정이다.Therefore, due to the spark and shock due to static electricity, the situation that is critically required to present a method for producing a composition that can solve the problem that can cause a fatal damage and explosion of the sensitive electronic device through the material.
본 발명은 상기와 같은 문제점을 하기 위해 안출된 것으로서, 본 발명의 목적은 탄소나노튜브와 초고분자량 폴리에틸렌(ultra high molecular weight polyethylene)를 혼합하여, 외부의 전자기적 Shock를 빠르게 소멸시키고, 조성물 자체의 전자기적 에너지를 억제하여, ESD 및 EMI 기능을 부여하여 피해를 최소화할 수 있도록 한 ESD 및 EMI 기능을 가지는 조성물 제조방법을 제공하는데 있다.The present invention has been made to solve the above problems, an object of the present invention is to mix the carbon nanotubes and ultra high molecular weight polyethylene (ultra high molecular weight polyethylene), to quickly extinguish the external electromagnetic shock, the composition itself The present invention provides a method for preparing a composition having ESD and EMI functions by suppressing electromagnetic energy to impart ESD and EMI functions to minimize damage.
본 발명의 다른 목적 및 장점들은 하기에 설명될 것이며, 본 발명의 실시 예에 의해 알게 될 것이다. 또한, 본 발명의 목적 및 장점들은 특허청구범위에 나타낸 수단 및 조합에 의해 실현될 수 있다.Other objects and advantages of the present invention will be described below, and will be appreciated by the embodiments of the present invention. Furthermore, the objects and advantages of the present invention can be realized by means and combinations indicated in the claims.
본 발명은 상기와 같은 문제점을 해결하기 위한 수단으로서, 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브가 준비되는 단계(S100); 상기 다중벽 탄소나노튜브가 전처리공정을 거치는 단계(S200); 상기 전처리공정을 거친 다중벽 탄소나노튜브와 초고분자량 폴리에틸렌이 교반혼합되어 전도성 특성이 부여된 조성물이 만들어지는 단계(S300); 전도성 특성이 부여된 조성물이 첨가되어 사전설정형상으로 가공물이 제조되는 단계(S400); 를 포함하여 이루어지는 것을 특징으로 한다.The present invention as a means for solving the above problems, the step of preparing a multi-walled carbon nanotubes grown using a metal catalyst (S100); The multi-walled carbon nanotubes undergo a pretreatment process (S200); Step S300 of mixing the multi-walled carbon nanotubes and the ultrahigh molecular weight polyethylene which have undergone the pretreatment process to give a composition to which conductivity is given (S300); Adding a composition imparted with conductive properties to prepare a workpiece in a predetermined shape (S400); Characterized in that comprises a.
이상에서 살펴본 바와 같이, 본 발명은 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브의(MWCNT)가 전처리(DISPERSION) 공정을 거치도록 함으로서, 탄소나노튜브의 최종 목적의 크기(size), Van Der Waals Force의 950 meV/nm 에너지에 의한 탄소나노튜브(CNT)의 뭉침현상이 제거되고, 종횡비(Aspect ratio)을 정하고 전도성과 오염의 원인인 조성물의 단락contamination을 획기적으로 제어할 수 있는 효과가 있다.As described above, the present invention allows the multi-walled carbon nanotubes (MWCNT) grown by using a metal catalyst to undergo a pre-treatment process (DISPERSION), the size of the final purpose of the carbon nanotubes, Van Der The agglomeration of carbon nanotubes (CNT) by the Waals Force's 950 meV / nm energy is eliminated, and the aspect ratio can be determined and the short circuit contamination of the composition, which is the cause of conductivity and contamination, can be significantly controlled. .
또한, 본 발명은 탄소나노튜브를초고분자량 폴리에틸렌(ultra high molecular weight polyethylene)과 혼합하여 전도성conductive 특성을 부여하여, 필요로 하는 ESD 및 EMI 영역을 자유롭게 생성 할 수 있는 효과가 있다.In addition, the present invention by mixing the carbon nanotubes with ultra high molecular weight polyethylene (ultra high molecular weight polyethylene) to give a conductive conductive properties, there is an effect that can freely generate the required ESD and EMI region.
또한, 본 발명은 조성물의 BASE를 이루는 초고분자량 폴리에틸렌 본질의 물성 저하를 최소화하여 여러 분야에서 안정적인 사용이 가능한 효과가 있다.In addition, the present invention has the effect of enabling stable use in various fields by minimizing the deterioration of physical properties of the ultra high molecular weight polyethylene constituting the base of the composition.
도 1은 본 발명에 따른 ESD 및 EMI 기능을 가지는 조성물 제조방법을 나타낸 일실시예의 순서도. 1 is a flow chart of one embodiment showing a method for manufacturing a composition having ESD and EMI functions in accordance with the present invention.
본 발명의 여러 실시예들을 상세히 설명하기 전에, 다음의 상세한 설명에 기재되거나 도면에 도시된 구성요소들의 구성 및 배열들의 상세로 그 응용이 제한되는 것이 아니라는 것을 알 수 있을 것이다. 본 발명은 다른 실시예들로 구현되고 실시될 수 있고 다양한 방법으로 수행될 수 있다. 또, 장치 또는 요소 방향(예를 들어 "전(front)", "후(back)", "위(up)", "아래(down)", "상(top)", "하(bottom)", "좌(left)", "우(right)", "횡(lateral)")등과 같은 용어들에 관하여 본원에 사용된 표현 및 술어는 단지 본 발명의 설명을 단순화하기 위해 사용되고, 관련된 장치 또는 요소가 단순히 특정 방향을 가져야 함을 나타내거나 의미하지 않는다는 것을 알 수 있을 것이다.Before describing the various embodiments of the present invention in detail, it will be appreciated that the application is not limited to the details of construction and arrangement of components described in the following detailed description or illustrated in the drawings. The invention can be implemented and carried out in other embodiments and can be carried out in various ways. In addition, device or element orientation (e.g., "front", "back", "up", "down", "top", "bottom" The expressions and predicates used herein with respect to terms such as "," "left", "right", "lateral", etc. are used merely to simplify the description of the present invention, and related apparatus. Or it will be appreciated that the element does not simply indicate or mean that it should have a particular direction.
본 발명은 상기의 목적을 달성하기 위해 아래의 특징을 갖는다.The present invention has the following features to achieve the above object.
이하 첨부된 도면을 참조로 본 발명의 바람직한 실시예를 상세히 설명하도록 한다. 이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, terms or words used in the present specification and claims should not be construed as being limited to the common or dictionary meanings, and the inventors should properly explain the concept of terms in order to best explain their own invention. Based on the principle that can be defined, it should be interpreted as meaning and concept corresponding to the technical idea of the present invention.
따라서, 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다.Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiment of the present invention and do not represent all of the technical idea of the present invention, various modifications that can be replaced at the time of the present application It should be understood that there may be equivalents and variations.
이에, 본 발명의 일실시예를 살펴보면, 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브가 준비되는 단계(S100); 상기 다중벽 탄소나노튜브가 전처리공정을 거치는 단계(S200); 상기 전처리공정을 거친 다중벽 탄소나노튜브와 초고분자량 폴리에틸렌이 교반혼합되어 전도성 특성이 부여된 조성물이 만들어지는 단계(S300); 전도성 특성이 부여된 조성물이 첨가되어 사전설정형상으로 가공물이 제조되는 단계(S400); 를 포함하여 이루어지는 것을 특징으로 한다.Thus, looking at an embodiment of the present invention, the step of preparing a multi-walled carbon nanotubes grown using a metal catalyst (S100); The multi-walled carbon nanotubes undergo a pretreatment process (S200); Step S300 of mixing the multi-walled carbon nanotubes and the ultrahigh molecular weight polyethylene which have undergone the pretreatment process to give a composition to which conductivity is given (S300); Adding a composition imparted with conductive properties to prepare a workpiece in a predetermined shape (S400); Characterized in that comprises a.
또한, 상기 다중벽 탄소나노튜브는 직경 5nm ~ 15nm, 길이 100nm ~ 300nm의 종횡비를 가지는 것을 특징으로 한다.In addition, the multi-walled carbon nanotubes have an aspect ratio of 5 nm to 15 nm in diameter and 100 nm to 300 nm in length.
또한, 상기 초고분자량 폴리에틸렌은 분자량이 4.0Mmg/mol ~ 10Mmg/mol 인 것을 특징으로 한다.In addition, the ultra-high molecular weight polyethylene is characterized in that the molecular weight of 4.0Mmg / mol ~ 10Mmg / mol.
또한, 상기 S300단계에서, 교반혼합은 회전속도 200rpm/min, 내부온도 30℃로 3분간 시계방향으로 회전된 후, 회전속도 500rpm/min, 내부온도 50℃로 7분간 반시계방향으로 회전작동되는 고속믹서장치에 의해 교반혼합되도록 하는 것을 특징으로 한다.In addition, in the step S300, the stirring mixture is rotated clockwise at a rotational speed of 200rpm / min, the internal temperature 30 ℃ 3 minutes, then rotates counterclockwise for 7 minutes at a rotational speed 500rpm / min, the internal temperature 50 ℃ Characterized in that the stirring mixture by the high speed mixer.
또한, 상기 S400단계에서, 상기 조성물은 가공물 100% 중 0.1 ~ 1% 의 혼합비율로 첨가되는 것을 특징으로 한다.In addition, in the step S400, the composition is characterized in that it is added in a mixing ratio of 0.1 to 1% of the processed material 100%.
또한, 상기 S400단계에서의 가공물은 조성물에 의해 1.0E+00 ~ 1.0E+10Ω/sq의 전기적 표면저항을 가지되, 180℃ ~ 230℃의 열이 가해져 판형태 또는 봉 형태로 가공되는 것을 특징으로 한다.In addition, the workpiece in step S400 has an electrical surface resistance of 1.0E + 00 ~ 1.0E + 10Ω / sq by the composition, the heat is applied to 180 ℃ ~ 230 ℃ characterized in that it is processed in the form of a plate or rod It is done.
이하, 도 1을 참조하여 본 발명의 바람직한 실시예에 따른 ESD(Electrostatic Discharge) 및 EMI(electromagnetic interference) 기능을 가지는 조성물 제조방법을 상세히 설명하도록 한다.Hereinafter, a method of manufacturing a composition having an electrostatic discharge (ESD) and electromagnetic interference (EMI) function according to a preferred embodiment of the present invention will be described in detail with reference to FIG. 1.
도시한 바와 같이, 본 발명에 따른 ESD 및 EMI 기능을 가지는 조성물 제조방법은 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브(MWCNT)를 전처리(DISPERSION) 공정을 거쳐 다중벽 탄소나노튜브의 기능을 위한 목적의 크기(size), Van Der Waals Force의 950 meV/nm 에너지에 의한 탄소나노튜브(CNT)의 뭉침현상을 개선하고, 직경 5nm ~ 15nm, 길이 100nm ~ 300nm의 종횡비(Aspect ratio)를 정하여, 조성물의 표면과 내부에서의 핀홀 및 조도와 가스발생을 억제한 탄소나노튜브를 초고분자량 폴리에틸렌(ultra high molecular weight polyethylene)과 혼합하여, 전기적 특성을 부여하는 하는 제조방법에 관한 것이다.As shown, the method of manufacturing a composition having ESD and EMI functions according to the present invention is a multi-walled carbon nanotubes (MWCNT) grown using a metal catalyst through the process (DISPERSION) process to the function of multi-walled carbon nanotubes To improve the agglomeration of carbon nanotubes (CNT) by the size of the target, 950 meV / nm energy of Van Der Waals Force, and to determine the aspect ratio of 5nm to 15nm in diameter and 100nm to 300nm in length In addition, the present invention relates to a manufacturing method for imparting electrical properties by mixing pinholes, roughness, and carbon nanotubes with reduced gas generation on the surface and inside of the composition with ultra high molecular weight polyethylene.
이를 위한 제조방법은 하기와 같다. The manufacturing method for this is as follows.
1. 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브가 준비되는 단계(S100) 및 2. 상기 다중벽 탄소나노튜브가 전처리공정을 거치는 단계(S200): 금속촉매(ex: Fe, Ni 등이 사용되되, 사용자의 실시예에 따라서 코발트(Co)는 금속촉매로 사용하지 않을 수도 있음이다.)을 이용하여 다중벽 탄소나노튜브를 준비하는 단계이다.1. A step of preparing a multi-walled carbon nanotubes grown using a metal catalyst (S100) and 2. A step of the multi-walled carbon nanotubes undergoing a pretreatment process (S200): a metal catalyst (ex: Fe, Ni, etc.) Cobalt (Co) may not be used as a metal catalyst, depending on the user's embodiment.).
상기 S200단계를 통해 전처리(DISPERSION)공정을 거침으로써, 상기 다중벽 탄소나노튜브는 사전설정된 크기(직경 5nm ~ 15nm, 길이 100nm ~ 300nm의 종횡비((Aspect ratio)))를 가지며, Van Der Waals Force의 950 meV/nm 에너지에 의한 탄소나노튜브(CNT)의 뭉침현상을 개선되며, 조성물의 표면과 내부에서의 핀홀(Pin Hole) 및 조도(粗度, roughness)와 가스 발생이 억제되어, 후술될 초고분자량 폴리에틸렌과 교반혼합시 균일한 분산이 되며 혼합이 가능해진다.By going through the DISPERSION process through the step S200, the multi-walled carbon nanotubes have a predetermined size (aspect ratio of 5 nm to 15 nm in diameter and 100 nm to 300 nm in length), and Van Der Waals Force The agglomeration of carbon nanotubes (CNT) by the energy of 950 meV / nm is improved, and the pinholes, roughness and gas generation on the surface and inside of the composition are suppressed, which will be described later. When stirred and mixed with ultra high molecular weight polyethylene, uniform dispersion and mixing are possible.
이를 위해, 본 발명에서는 To this end, in the present invention
일반적인 초고분자량 폴리에틸렌(UHMWPE)과, 금속촉매(ex: Fe,Ni)를 이용하여 성장시킨 다중벽 탄소나노튜브(MWCNT)를 혼합한 초고분자량 폴리에틸렌(UHMWPE)과, 금속촉매 코발트Co를 이용하여 성장시킨 탄소나노튜브(MWCNT)를 혼합한 초고분자량 폴리에틸렌(UHMWPE)과, 탄소나노튜브의 전처리 공정을 마친(DISPERSED) 제품과, 전처리(DISPERSION)을 하지 않은 제품과의 조성물을 각각 만들어, 그 성능을 아래 표1과 같이 검증 확인하였다.Growth using ultra high molecular weight polyethylene (UHMWPE), ultra high molecular weight polyethylene (UHMWPE) mixed with metal catalysts (ex: Fe, Ni), and multiwall carbon nanotubes (MWCNT), and metal catalyst cobalt Co. Ultra High Molecular Weight Polyethylene (UHMWPE) mixed with carbon nanotubes (MWCNT), DISPERSED products that have undergone the pretreatment process of carbon nanotubes, and DISPERSION-free products, respectively, are prepared and the performance is improved. The verification was confirmed as shown in Table 1 below.
표 1 표 1. 조성물 평가비교 (◎: 매우좋음, O: 좋음, ㅿ: 보통, X: 나쁨)
UHMWPE UHMWPE와Fe탄소나노튜브 UHMWPE와Co탄소나노튜브 UHMWPE와분산처리된Fe탄소나노튜브 UHMWPE와분산 처리된Co탄소나노튜브
조성물 외관 조도 ◎ X X ◎ ㅿ
조성물 내부 단면 ◎ X X ◎ ㅿ
전기저항 X ㅿ ㅿ ◎ O
강도 O ㅿ ㅿ ◎ ㅿ
Table 1 Composition Evaluation Comparison (◎: Very Good, O: Good, ㅿ: Normal, X: Poor)
UHMWPE UHMWPE and Fe Carbon Nanotubes UHMWPE and Co Carbon Nanotubes Dispersed Fe Carbon Nanotubes with UHMWPE Co Carbon Nanotubes Dispersed with UHMWPE
Composition Appearance Roughness ◎ X X ◎ ㅿ
Cross section inside the composition ◎ X X ◎ ㅿ
Electrical resistance X ㅿ ㅿ ◎ O
burglar O ㅿ ㅿ ◎ ㅿ
상기 표1(평가표)과 같이, 전처리의 공정이 매우 중요함을 볼 수 있으며, 금속촉매(ex: Fe,Ni)를 이용하여 성장시킨 다중벽 탄소나노튜브(MWCNT)의 전도성과 기계적 물성이 높음을 알 수 있었다.As shown in Table 1 (evaluation table), it can be seen that the process of pretreatment is very important, and high conductivity and mechanical properties of multi-walled carbon nanotubes (MWCNT) grown using metal catalysts (ex: Fe, Ni). And it was found.
또한, 분산안정화를 위해 1차로 전처리된 다중벽 탄소나노튜브와의 조성물은, 외부 표면 및 절단후 단면의 조도, 곰보현상 즉 핀홀(pin hole)의 발생이 없는것이 확인 되었다. In addition, it was confirmed that the composition with the multi-walled carbon nanotubes pretreated preliminarily for stabilization of dispersion did not cause roughness of the outer surface and the cross-section after cutting, or the generation of pinholes.
이에 결과를 참고하여 초고분자량 폴리에틸렌(ultra high molecular weight polyethylene)에 전기적 도전성 특성을 부여하면, 정전기 및 전자기장으로 인한 피해를 최소화 할 수 있어 사용상의 많은 이로움이 발생하게 되는 것이다.If the electrical conductivity is given to the ultra high molecular weight polyethylene (ultra high molecular weight polyethylene), it is possible to minimize the damage caused by static electricity and electromagnetic fields will cause a lot of advantages in use.
3. 상기 전처리공정을 거친 다중벽 탄소나노튜브에 초고분자량 폴리에틸렌을 교반혼합하여 전도성 특성이 부여된 조성물(혼합물)을 만드는 단계(S300): 전술된 S200단계를 통해 전처리공정을 거친 다중벽 탄소나노튜브에 초고분자량 폴리에틸렌(ultra high molecular weight polyethylene)을 교반혼합하여 전기적 특성이 부여되도록 하는 것이다.3. Step of mixing the ultra-high molecular weight polyethylene to the multi-walled carbon nanotubes subjected to the pretreatment process to create a composition (mixture) given the conductive properties (S300): the multi-walled carbon nanotubes undergoing the pre-treatment process through the above-described step S200 Ultra high molecular weight polyethylene (ultra high molecular weight polyethylene) to the tube by mixing to give the electrical properties.
이때 사용되는 초고분자량 폴리에틸렌은 (4.0Mmg/mol ~ 10Mmg/mol) 즉 400만~1,000만의 분자량을 가진다.The ultra high molecular weight polyethylene used at this time (4.0Mmg / mol ~ 10Mmg / mol) has a molecular weight of 4 million to 10 million.
다시말해, 전기적 특성이 없는 초고분자량 폴리에틸렌에, 전도성 물질이면서 전처리공정을 거친 다중벽 탄소나노튜브를 교반혼합단계이며, 전술된 전처리공정에 의해 상기 다중벽 탄소나노튜브는 초고분자량 폴리에틸렌에 균일하게 분산되며 혼합이 가능해진다.In other words, in the ultra-high molecular weight polyethylene having no electrical properties, the conductive material and the pre-processing multi-walled carbon nanotubes are stirred and mixed, and the multi-walled carbon nanotubes are uniformly dispersed in the ultra-high molecular weight polyethylene by the aforementioned pretreatment process. And mixing is possible.
이러한, 교반혼합에는 고속믹서장치가 사용되는데, 상기 고속믹서장치는 최초 고속믹서장치 내부에 투입되는 초고분자량 폴리에틸렌과 다중벽 탄소나노튜브를 회전속도 200rpm/min, 내부온도 30℃로 하여 3분간 시계방향으로 회전되며 교반혼합한 후, 이어서 회전속도 500rpm/min, 내부온도 50℃로 하여 7분간 반시계방향으로 회전작동되어, 초고분자량 폴리에틸렌과 다중벽 탄소나노튜브가 교반혼합되어질 수 있도록 한다.In this stirring mixing, a high speed mixer is used. The high speed mixer is a super high molecular weight polyethylene and a multi-walled carbon nanotube which are introduced into the first high speed mixer at a rotational speed of 200 rpm / min and an internal temperature of 30 ° C. for 3 minutes. Direction and then mixed with stirring, and then rotated in a counterclockwise direction for 7 minutes at a rotational speed of 500 rpm / min and an internal temperature of 50 ° C., so that ultra-high molecular weight polyethylene and multi-walled carbon nanotubes were stirred and mixed.
더불어, 이러한 교반혼합시 고분자량 폴리에틸렌과 다중벽 탄소나노튜브를 다양한 조합비로 하여 교반혼합함으로써, 전기적 저항을 사용자 및 사전설정된 수치로 자유롭게 할 수가 있게 된다.In addition, by stirring and mixing the high molecular weight polyethylene and multi-walled carbon nanotubes in various combination ratios during such stirring mixing, the electrical resistance can be freely set by the user and a predetermined value.
이러한 상기 고분자량 폴리에틸렌과 다중벽 탄소나노튜브의 조성물은 ESD기능을 가지되, 혼합 후 압출온도 180℃ ~ 230℃의 열을 가하는 공정을 거칠 수 있음이다.The composition of the high molecular weight polyethylene and multi-walled carbon nanotubes has an ESD function, but may be subjected to a process of applying heat at an extrusion temperature of 180 ° C. to 230 ° C. after mixing.
본 발명에서는 다양한 시험을 하여, 하기와 같이 실시예 1 내지 실시예 10에 달하는 실시예를 제공한다. In the present invention, various tests are performed to provide examples that reach Examples 1 to 10 as follows.
[실시예1.] Example 1.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.8% : 0.2%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30℃를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의 회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.8%: 0.2%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 ℃ and rotated for 3 minutes, and then the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500 rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+09 ~ 10승의 저항을 확인하였다.At this time, the surface resistance (surface resistance) of 1.0E + 09 ~ 10 power was confirmed.
[실시예2.]Example 2.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.75% : 0.25%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.75%: 0.25%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+07 ~ 08승의 저항을 확인하였다.The surface resistance (surface resistance) 1.0E + 07 ~ 08 win resistance was confirmed.
[실시예3.]Example 3.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.7% : 0.3%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.7%: 0.3%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+06 ~ 07승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) 1.0E + 06 ~ 07 win resistance was confirmed.
[실시예4.]Example 4.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.65% : 0.35%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.65%: 0.35%, and through the high speed mixer, the direction of rotation is 200rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+05 ~ 06승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) 1.0E + 05 ~ 06 win resistance was confirmed.
[실시예5.][Example 5]
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.6% : 0.4%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.The combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.6%: 0.4%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+04 ~ 05승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) of 1.0E + 04 ~ 05 power was confirmed.
[실시예6.]Example 6.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.55% : 0.45%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.55%: 0.45%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+03 ~ 04승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) 1.0E + 03 ~ 04 win resistance was confirmed.
[실시예7.]Example 7.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.5% : 0.5%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.5%: 0.5%, and the rotation direction is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+02 ~ 03승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) of 1.0E + 02 ~ 03 power was confirmed.
[실시예8.][Example 8.]
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.45% : 0.55%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.45%: 0.55%, and through the high speed mixer, the direction of rotation is 200rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+01 ~ 02승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) of 1.0E + 01 ~ 02 power was confirmed.
[실시예9.]Example 9.
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.4% : 0.6%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.Combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.4%: 0.6%, and the direction of rotation is 200 rpm to the right through a high speed mixer. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+00 ~ 01승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) of 1.0E + 00 ~ 01 power was confirmed.
[실시예10.]Example 10
초고분자량 폴리에틸렌과 1차전처리 공정을 거친 초고분자량 폴리에틸렌(이하, 설명의 편의를 위하여 'MWCNT'라 칭함)의 조합비를 99.35% : 0.65%로 하여, 고속믹서장치를 통해, 회전방향을 오른쪽으로 200rpm/min, 믹서 내부온도 30도를 셋팅하고 3분간 회전시킨후, 순간 회전방향을 왼쪽으로 바꾸어 고속믹서의회전속도 500rpm의 속도와 믹서 내부온도 50℃를 유지하며 7분간의 교반을 하였다.The combination ratio of ultra high molecular weight polyethylene and ultra high molecular weight polyethylene (hereinafter referred to as 'MWCNT' for convenience of description) after the first pretreatment process is set to 99.35%: 0.65%, and through the high speed mixer, the direction of rotation is 200 rpm to the right. / min, the internal temperature of the mixer was set to 30 degrees and rotated for 3 minutes, the direction of rotation was changed to the left, and the stirring speed was maintained for 7 minutes while maintaining the speed of the high speed mixer at 500rpm and the mixer internal temperature of 50 ℃.
교반되어진 조성물을 몰드에서 10MPa의 압력으로 10분간 200℃의 열을 가하여 시험편을 만들어 전기저항을 확인 하였다.The stirred composition was heated at 200 ° C. for 10 minutes at a pressure of 10 MPa in the mold to make a test piece to check the electrical resistance.
이때 표면저항(surface resistance) 1.0E+00 ~ 01승의 저항을 확인 하였다.At this time, the surface resistance (surface resistance) of 1.0E + 00 ~ 01 power was confirmed.
더불어, 상기 표면저항의 표식에서 (1.0E+00~01) 1.0은 정수이며 +는 -가 아님을 나타내며 00 ~ 01은 10의 0승 ~ 10의 1승을 의미한다. In addition, (1.0E + 00 ~ 01) 1.0 represents an integer and + is not-, and 00 to 01 represents a power of 0 to 10 of 1 in the sign of surface resistance.
1.0E+00 ~ 01승 이후 에서는 탄소나노튜브의 함량이 증가하여도 전기적 저항은 변하지 않았다. 그러나 ESD의 영역은 1.0E+06 ~ 10승이며 EMI의 영역은1.0E+00 ~ 02승이기 때문에 매우 만족하는 결과를 얻었다. 소량의 분산된 탄소나노튜브와 혼합기술로 필요로하는 모든 영역이 가능함을 알 수 있었다.After 1.0E + 00 ~ 01 win, the electrical resistance did not change even though the carbon nanotube content increased. However, the area of ESD is 1.0E + 06 to 10 power and the area of EMI is 1.0E + 00 to 02 power. The small amount of dispersed carbon nanotubes and the mixing technology showed that all the necessary areas were possible.
4. 전도성 특성이 부여된 조성물을 가공물 제조시 첨가하여 가공물을 사전설정형상으로 제조하는 단계(S400): 전술된 S300단계를 거쳐 전도성 특성이 부여된 조성물이 가공물에 제조시 첨가되면서, 가공물 자체가 전도성 특성을 가지게 되는데, 다시말해, 조성물 및 조성물이 첨가된 가공물은 1.0E+00 ~ 1.0E+10Ω/sq의 전기적 표면저항을 가지게 된다.4. The step of adding the composition to which the conductivity is imparted in the manufacture of the workpiece to prepare the workpiece in a predetermined shape (S400): The composition to which the conductivity is imparted to the workpiece is added through the step S300 described above, and the workpiece itself is It has conductive properties, that is, the composition and the workpiece to which the composition is added have an electrical surface resistance of 1.0E + 00 to 1.0E + 10 μs / sq.
또한, 사용자의 실시예에 따라, 조성물이 첨가된 가공물은 180℃ ~ 230℃의 열이 가해져 판형태 또는 봉 형태의 다양한 형상으로 제조가 가능할 것이며, 가공물에 첨가되는 조성물의 혼합비율은 가공물 100% 중 0.1 ~ 1%의 혼합비율로 첨가되도록 하며, 이때의 가공물이라 함은 사용목적, 사용자의 실시예에 의해 다양한 재질의 수지가 될 수 있으며, ESD 및 EMI 기능을 가지기 위한 목적이 있는 조성물의 제조라면 다양한 재료가 이에 해당될 수 있음이다.In addition, according to the embodiment of the user, the workpiece to which the composition is added may be manufactured in various shapes in the form of a plate or rod by applying a heat of 180 ℃ ~ 230 ℃, the mixing ratio of the composition added to the workpiece is 100% of the workpiece It is to be added in a mixing ratio of 0.1 ~ 1% of, and the processed material at this time may be a resin of various materials according to the purpose of use, the user's embodiment, the production of a composition for the purpose of having ESD and EMI functions Ramen can be a variety of materials.
이상과 같이, 본 발명은 비록 한정된 실시예와 도면에 의해 설명되었으나, 본 발명은 이것에 의해 한정되지 않으며 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 본 발명의 기술 사상과 아래에 기재될 특허청구범위의 균등범위 내에서 다양한 수정 및 변경이 가능함은 물론이다.As mentioned above, although this invention was demonstrated by the limited embodiment and drawing, this invention is not limited by this, The person of ordinary skill in the art to which this invention belongs, Various modifications and changes may be made without departing from the scope of the appended claims.

Claims (1)

  1. 코발트를 제외한 금속촉매를 이용하여 성장시킨 다중벽 탄소나노튜브가 준비되는 단계(S100);Preparing a multi-walled carbon nanotube grown using a metal catalyst except cobalt (S100);
    상기 다중벽 탄소나노튜브가 전처리공정을 거치는 단계(S200);The multi-walled carbon nanotubes undergo a pretreatment process (S200);
    상기 전처리공정을 거친 다중벽 탄소나노튜브와 초고분자량 폴리에틸렌이 교반혼합되어 전도성 특성이 부여된 조성물이 만들어지는 단계(S300);Step S300 of mixing the multi-walled carbon nanotubes and the ultrahigh molecular weight polyethylene which have undergone the pretreatment process to give a composition to which conductivity is given (S300);
    전도성 특성이 부여된 조성물이 첨가되어 사전설정형상으로 가공물이 제조되는 단계(S400); 를 포함하여 이루어지며,Adding a composition imparted with conductive properties to prepare a workpiece in a predetermined shape (S400); It is made, including
    상기 다중벽 탄소나노튜브는 직경 5nm ~ 15nm, 길이 100nm ~ 300nm의 종횡비를 가지며,The multi-walled carbon nanotubes have an aspect ratio of 5 nm to 15 nm in diameter and 100 nm to 300 nm in length,
    상기 초고분자량 폴리에틸렌은 분자량이 4.0Mmg/mol ~ 10Mmg/mol 이며,The ultra high molecular weight polyethylene has a molecular weight of 4.0Mmg / mol ~ 10Mmg / mol,
    상기 S300단계에서, 교반혼합은 회전속도 200rpm/min, 내부온도 30℃로 3분간 시계방향으로 회전된 후, 회전속도 500rpm/min, 내부온도 50℃로 7분간 반시계방향으로 회전작동되는 고속믹서장치에 의해 교반혼합되도록 하고,In the step S300, the stirring mixture is rotated in a clockwise direction at a rotational speed of 200 rpm / min, an internal temperature of 30 ℃ for 3 minutes, then a high-speed mixer that is rotated counterclockwise for 7 minutes at a rotational speed of 500 rpm / min, an internal temperature of 50 ℃ Stirring and mixing by the device,
    상기 S400단계에서, 조성물은 가공물 100% 중 0.1 ~ 1% 의 혼합비율로 첨가되며,In the step S400, the composition is added in a mixing ratio of 0.1 to 1% of 100% of the workpiece,
    상기 S400단계에서의 가공물은 조성물에 의해 1.0E+00 ~ 1.0E+10Ω/sq의 전기적 표면저항을 가지되, 180℃ ~ 230℃의 열이 가해져 판형태 또는 봉 형태로 가공되는 것을 특징으로 하는 ESD 및 EMI 기능을 가지는 조성물 제조방법.The workpiece in step S400 has an electrical surface resistance of 1.0E + 00 ~ 1.0E + 10Ω / sq by the composition, the heat is applied to 180 ℃ ~ 230 ℃ characterized in that it is processed in the form of a plate or rod A method for preparing a composition having ESD and EMI functions.
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