WO2015045152A1 - Dump body structure for dump truck - Google Patents

Dump body structure for dump truck Download PDF

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Publication number
WO2015045152A1
WO2015045152A1 PCT/JP2013/076538 JP2013076538W WO2015045152A1 WO 2015045152 A1 WO2015045152 A1 WO 2015045152A1 JP 2013076538 W JP2013076538 W JP 2013076538W WO 2015045152 A1 WO2015045152 A1 WO 2015045152A1
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WIPO (PCT)
Prior art keywords
stiffener
rail
reinforcing member
welded
dump truck
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PCT/JP2013/076538
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French (fr)
Japanese (ja)
Inventor
篤 北口
崇 佐々木
純 池田
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日立建機株式会社
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Priority to PCT/JP2013/076538 priority Critical patent/WO2015045152A1/en
Publication of WO2015045152A1 publication Critical patent/WO2015045152A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/28Tipping body constructions
    • B60P1/283Elements of tipping devices
    • B60P1/286Loading buckets

Definitions

  • the present invention relates to an ultra-large dump truck used in a large-scale civil engineering work site such as dam construction or in a mine, and more particularly, a structure of a loading platform (dump body) for directly loading crushed stones or earth and sand. It is about.
  • the entire loading platform is formed of a robust material such as a thick steel plate and is reinforced in various ways.
  • the loading platform (dump body) of Patent Document 2 below forms a container-shaped stacking portion from a bottom plate and a front plate made of steel plates, and left and right side plates, and the vertical position of each steel plate is positioned outside the stacking portion.
  • the entire loading portion is reinforced by welding a plurality of steel reinforcing members so as to extend in the horizontal direction or the horizontal direction.
  • the weight of the loading platform increases correspondingly. There's a problem. An increase in the weight of the loading platform should be avoided as much as possible because it causes a decrease in the allowable load mass, a deterioration in driving fuel consumption, and a decrease in tire life.
  • an object of the present invention is to provide a novel dump truck bed structure capable of exhibiting excellent strength and rigidity while suppressing an increase in weight. Is.
  • a first invention includes a container-like stacking portion located on a body frame of a dump truck, and a loading platform rail provided on the bottom plate side of the stacking portion so as to extend in the front-rear direction of the vehicle body.
  • a dump truck comprising: a plurality of stiffeners provided on a bottom plate side of the stacking portion so as to intersect with the carrier rail; and a reinforcing member that reinforces the intersection between the stiffener and the carrier rail. It is a cargo bed structure.
  • the intersection reinforced by the reinforcing member is an intersection between the cargo bed rail and a stiffener located on the vehicle body front side of the bottom plate.
  • This is a cargo bed structure.
  • the cargo bed rail includes a pair of rail members extending in parallel with each other, and the reinforcing member is provided at each intersection of the pair of rail members and the stiffener.
  • the carrier rail and the stiffener are formed in a substantially rectangular cross section, and the intersection reinforced by the reinforcing member is arranged such that the carrier rail side is more than the stiffener.
  • the dumping truck structure is characterized in that the reinforcing member has a vertical truss plate that is welded so as to be bridged obliquely between the side surface of the loading platform rail and the upper surface of the stiffener.
  • the present inventors analyzed the load applied to the intersection of the stiffener and the load carrier rail located on the front side of the load carrier having the conventional structure when loaded (full load). It was found that a large downward bending moment (stress) occurs at the intersection of the stiffener as a fulcrum when the outer stiffener bends downward. Therefore, the intersection is reinforced by attaching a reinforcing member made of a vertical truss plate that is welded so as to cross between the side of the cargo bed rail and the upper surface of the stiffener at an angle, and the stress concentrated on the portion ( Bending moment) can be dispersed and reinforced.
  • the reinforcing member further includes a rail side contact plate welded to a side surface of the cargo bed rail, and a stiffener side contact plate welded to an upper surface of the stiffener,
  • the vertical truss plate is welded between the rail side contact plate and the stiffener side contact plate.
  • the intersecting portion reinforced by the reinforcing member is an intersecting portion between a location where the hinge pin bracket is located in the cargo bed rail and a stiffener.
  • This is a dump truck bed structure.
  • the load carrier rail is composed of a pair of rail members extending in parallel to each other, and the reinforcing member is formed between the pair of rail members where the hinge pin bracket is located and the stiffener.
  • a dump truck bed structure is provided at each intersection. According to such a structure, it is possible to reliably reinforce only the portion where the load is concentrated while suppressing an increase in the weight of the loading platform.
  • the carrier rail and the stiffener are formed in a substantially rectangular cross section, and the second reinforcing member is inclined between the side surface of the carrier rail and the side surface of the stiffener.
  • a dump truck bed structure having a horizontal truss plate welded so as to be bridged.
  • the inventor generates a force that twists in the width and the longitudinal direction of the bottom plate at the intersection with the hinge bracket as an axis. I understood that. Therefore, the crossing portion is effectively reinforced by attaching a reinforcing member composed of a lateral truss plate that is welded so as to cross between the side surface of the cargo bed rail and the side surface of the stiffener to the crossing portion, The stress in the torsional direction concentrated at the intersection can be dispersed and reinforced.
  • the reinforcing member further includes a rail side contact plate welded to a side surface of the load carrier rail, and a stiffener side contact plate welded to the side surface of the stiffener,
  • the horizontal truss plate is welded between the rail side plate and the stiffener side plate.
  • the intersection between the stiffener and the loading platform rail where the load stress during loading is concentrated is reinforced by the reinforcing member, it is possible to exhibit excellent strength and rigidity while suppressing an increase in the weight of the loading platform.
  • FIG. 1 is a side view showing an embodiment of a dump truck 100 according to the present invention. It is a side view of the loading platform 20 of the dump truck 100 according to the present invention. It is a perspective view which shows the state which turned over the loading platform 20 of the dump truck 100 which concerns on this invention, and was seen from diagonally.
  • FIG. 3 is a perspective (perspective) view of the first reinforcing member 27 as seen from the rear of the vehicle.
  • FIG. 3 is a perspective (perspective) view of the first reinforcing member 27 as viewed from the front of the vehicle.
  • FIG. 3 is a perspective (perspective) view of the second reinforcing member 28 as viewed from the front of the vehicle.
  • FIG. 6 is a perspective (perspective) view of the second reinforcing member 28 as viewed from the rear of the vehicle.
  • FIG. 6 is a conceptual diagram for explaining the operation of the first reinforcing member 27.
  • FIG. 6 is a conceptual diagram for explaining the operation of a second reinforcing member 28.
  • FIG. 1 and 2 are general views showing an embodiment of a dump truck 100 according to the present invention.
  • the dump truck 100 is an ultra-large transport work machine having a vehicle weight exceeding several tens to several hundreds t and a height exceeding several m to 10 m.
  • the dump truck 100 includes an engine compartment 12 and a cab 13 in front of a vehicle body frame 10 provided with front wheels 11a and rear wheels 11b, and a structure provided with a loading platform 20 on the vehicle body frame 10. It has become.
  • the engine room 12 includes a diesel engine and a generator (not shown).
  • the engine is driven by the engine, the electricity is controlled by a control device such as an inverter, and then the rear wheel 11b is driven by an AC motor. It is supposed to run.
  • a hydraulic pump is provided in the vehicle body frame 10, and pressure oil is sent to a hoist cylinder 30 for raising and lowering the loading platform 20 to expand and contract.
  • the hoist cylinder 30 is composed of a large hydraulic cylinder having a load resistance of several tens of tons or more consisting of a cylinder body and a cylinder rod, and the lower end side of the cylinder body is pivotally supported on the side surface of the body frame 10, The tip end side of the cylinder rod is pivotally supported on the lower surface of the loading platform 20.
  • the hoist cylinder 30 is expanded and contracted by the hydraulic oil from the hydraulic pump described above, so that the entire loading platform 20 is vertically moved from the lying down state shown by the solid line in FIG. 1 to the standing state shown by the broken line with the hinge pin 21 as the axis. It swings.
  • FIG. 2 is a side view of the cargo bed 20 as seen from the side
  • FIG. 3 is a perspective view of the cargo bed 20 as seen from the upper side.
  • the loading platform 20 has a structure in which a loading platform rail 23 and a plurality of stiffeners 26a to 26i are provided outside a container-shaped loading section 22 for loading earth and sand.
  • the container-shaped stacking section 22 is formed of a rectangular steel plate bottom plate 22a, a steel plate front plate 22b welded so as to stand up from the bottom plate 22a, and both sides of the bottom plate 22a.
  • the pair of side plates 22c (only one is shown in the figure) welded to both sides of the front plate 22b, and a bowl-shaped top plate 22d extending forward from the upper end of the front plate 22b.
  • the loading platform rail 23 which consists of a pair of rail members 23a and 23a is welded to the approximate center part of this bottom plate 22a.
  • Each of the rail members 23a and 23a is made of a box-shaped steel material having a rectangular cross section, and the container-like stacking portion 22 is mounted on the vehicle body frame 10 via a rubber pad p serving as a cushioning material. It has become. That is, the rubber pads p respectively provided on the lower surfaces (upper surface portions in FIG. 3) of the rail members 23a and 23a are directly placed on the vehicle body frame 10 to load the loading platform 20 and the load loaded on the loading platform 20. All loads are transmitted to the body frame 10 side. As shown in the figure, the ends of the rail members 23a and 23a protrude slightly forward from the front end of the bottom plate 22a.
  • hinge pin brackets 24 and 24 are provided slightly rearward from the centers of the rail members 23a and 23b, respectively, so as to be coupled to the hinge pins 21 provided on the vehicle body frame 10 side. . Accordingly, the loading platform 20 can swing in the vertical direction as described above with the hinge pin brackets 24 and 24 as axes.
  • hoist pin brackets 25, 25 are provided on the bottom plate 22a in front of the hinge pin brackets 24, 24, and the hoist cylinder 30 described above is provided on the hoist pin brackets 25, 25.
  • 30 cylinder rods are pin-coupled.
  • stiffeners 26a to 26i are provided on the bottom plate 22a so as to extend in the width direction orthogonal to the rail members 23a and 23a.
  • the stiffeners 26a to 26i are made of a steel plate having a channel (downward U shape) shape, and the bottom plate 22a is reinforced so as not to be deformed due to the weight of the load.
  • the first stiffener 26a is located at the edge of the bottom plate 22a on the front plate 22b side
  • the ninth stiffener 24i is located at the rear edge of the bottom plate 22a. Welded.
  • the second stiffener 26b to the eighth stiffener 26h are welded on the bottom plate 22a between the first stiffener 26a and the ninth stiffener 26i so as to be positioned at substantially equal intervals.
  • the hoist pin brackets 25 and 25 are welded to the bottom plate 22a between the second stiffener 26b and the third stiffener 26c, respectively.
  • Six stiffeners 26f are welded so as to be orthogonal to the rail members 23a and 23b.
  • the rail members 23a and 23a are raised in the first half portion from the positions of the hinge pin brackets 24 and 24, respectively, and are approximately twice the height of the first stiffener 26a to the fifth stiffener 26e. It is the height of.
  • the rear half portions of the rail members 23a and 23a are substantially the same height as the sixth stiffener 26f to the ninth stiffener 26i.
  • the entire rubber pad p provided on the entire lower surface (upper surface in the drawing) of the raised portions of the first half of the hinge pin brackets 24, 24 is brought into contact with the body frame 10 as a cushioning material. It has become.
  • a stiffener including a plurality of lateral stiffeners 26j, 26k, 26m, and 26n extending in the vehicle width direction on the front plate 22b and top plate 22d sides and a plurality of vertical stiffeners 26p, 26q, and 26r extending in the longitudinal direction of the vehicle, respectively.
  • a pair of upper and lower vertical stiffeners 22s and 22t are also welded to the side plate 22c along its longitudinal direction.
  • each of the intersections of the rail members 23a, 23a and the first stiffener 26a and each of the intersections of the rail members 23a, 23a and the sixth stiffener 26f are respectively Reinforcing members 27, 27, 27, 27 and second reinforcing members 28, 28, 28, 28 are provided, and these reinforcing members 27, 27, 27, 28, 28, 28, 28 respectively The intersection is reinforced.
  • the first reinforcing member 27 includes a rail side contact plate 27 a welded to the side surface of the rail member 23 a and a stiffener welded from the upper surface to the side surface of the first stiffener 26 a.
  • the first reinforcing member 27 is first welded to the side surface of the rail member 23a with a rail side abutting plate 27a made of steel plate, and the same stiffener side made of steel plate from the upper surface to the side surface of the first stiffener 26a.
  • the contact plate 27b is welded.
  • the stiffener side abutting plate 27b is composed of two steel plates divided at the center of the upper surface of the first stiffener 26a. Further, since the corner portion of the first stiffener 26a is rounded, the corner portion of the stiffener side abutting plate 27b is rounded in advance so as to follow this.
  • the vertical truss plate 27c made of a steel plate having a rectangular shape is welded so as to bridge the upper surface of the stiffener side abutting plate 27b from the surface of the rail side abutting plate 27a obliquely in the vertical direction.
  • the steel plate support plates 27d and 27e are welded to one side of the vertical truss plate 27c so as to reinforce the same so that the side surfaces of the stiffener side contact plate 27b are obliquely bridged from the surface of the rail side contact plate 27a.
  • the respective weld connection portions are reinforced by the first reinforcing member 27 having such a structure.
  • the strength and rigidity of each intersection of the rail members 23a, 23a and the first stiffener 26a are increased.
  • the second reinforcing member 28 is a rail side contact plate that is welded to the side surface of the rail member 23a so as to straddle the sixth stiffener 26f immediately below the hinge pin bracket 24.
  • the second reinforcing member 28 is first welded to the side surface of the rail member 23a with a steel plate rail side abutting plate 28a, and also from the upper surface to the side surface of the sixth stiffener 26f.
  • the contact plate 28b is welded.
  • the stiffener side abutting plate 28b is also composed of two steel plates divided at the center of the upper surface of the sixth stiffener 26f. Further, since the corner portion of the sixth stiffener 26f is rounded, the corner portion of the stiffener side abutting plate 28b is also rounded in advance so as to follow the corner portion.
  • the steel-made horizontal truss plates 28c and 28c are welded so as to be obliquely bridged between the side surface of the stiffener side contact plate 28b from the surface of the rail side contact plate 27a.
  • the lateral truss plates 28c and 28c have a curved shape that covers the connection portion between the rail member 23a and the sixth stiffener 26f in a triangular shape (truss shape) as shown in the figure, and the stiffener side abutting plate 28b. It is welded continuously from the side surface to the corner.
  • first reinforcing members 27 and 27 are provided at the intersections between the rail members 23a and 23a and the first stiffener 26a and at the intersections between the rail members 23a and 23a and the sixth stiffener 26f, respectively.
  • 27, 27 and the second reinforcing members 28, 28, 28, 28 can effectively reinforce the stacking portion 22 while suppressing an increase in weight.
  • FIG. 8 is a conceptual diagram for explaining the action of the first reinforcing member 27, and FIG. 9 is a conceptual diagram for explaining the action of the second reinforcing member 28.
  • the load is applied to the loading frame 10 via the rail members 23a and 23a as shown in FIG.
  • a load is generated such that both sides of the bottom plate 22a bend downward due to its weight.
  • a plurality of stiffeners 26a to 26i are provided on the bottom plate 22a side so as to extend in the width direction. As shown in Fig. 2, the vehicle is inclined forward.
  • the load applied to the plurality of stiffeners 26a to 26i is not uniform and increases as the vehicle moves forward, and the largest load is applied to the first stiffener 26a at the tip. That is, in the first stiffener 26a located at the tip, a large bending moment is generated downward with the intersection (welded portion) with the rail members 23a and 23a as a fulcrum.
  • the present invention includes the first reinforcing member 27 as described above at the intersection between the rail member 23a to which the greatest bending moment (load) is applied and the first stiffener 26a, FIG. As shown, the strength and rigidity of the part are greatly improved. As a result, it is possible to reduce (stress distribution) the load caused by the bending moment concentrated at the intersection. Moreover, since the first reinforcing member 27 is composed of several steel plates as described above, the loading platform 20 as a whole is only slightly increased in weight and does not cause a significant increase in weight.
  • the loading platform 20 is pin-coupled to the vehicle body frame 10 side via hinge pin brackets 24 and 24.
  • the position where the hinge pin brackets 24, 24 are provided is located on the rear side of the center of the loading platform 20, so that the loading platform 20 has its width around the hinge pin brackets 24, 24.
  • the force is concentrated at the intersection (welded portion) between the rail members 23a, 23a and the sixth stiffener 26f via the hinge pin brackets 24, 24.
  • a stress that twists in the longitudinal and width directions of the bottom plate 22a is generated in the portion.
  • the present invention further includes the second reinforcing member 28 as described above at the intersection (welded portion) between the rail member 23a and the sixth stiffener 26f, which is loaded by the stress in the large torsional direction. Therefore, the strength and rigidity of the portion can be significantly improved, and thereby the force in the torsional direction generated at the intersecting portion can be reduced (stress distribution).
  • the second reinforcing member 28 is also composed of several steel plates, so that the loading platform 20 as a whole is only slightly increased in weight, resulting in a significant increase in weight. Nor.
  • the present invention selects two regions in the loading portion 22 where stress is particularly concentrated during loading, and reinforces these regions with the first reinforcing member 27 and the second reinforcing member 28, respectively. It is possible to exhibit excellent strength and rigidity while suppressing an increase in the weight of the whole 20.
  • a total of four first reinforcing members 27 are provided on both sides of each intersection of the two rail members 23a, 23a and the first stiffener 26a, but as described above. Of the first stiffener 26a, a larger load is applied to the outer portion than the inner side of the rail member 23a.
  • the first reinforcing member 27 is provided only on the outer side of the rail member 23a, and the first reinforcing member on the inner side of the rail member 23a is provided.
  • the member 27 may be omitted.
  • any one of the second reinforcing members 28 may be omitted.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

Stiffeners (26a-26i) are welded to a bottom plate (22a) which constitutes a part of the load carrying section (22) of a dump body (20). The intersection between a dump body rail (23) and the stiffener (26a) among the stiffeners (26a-26i), the stiffener (26a) being located on the front side, with respect to the vehicle body, of at least the bottom plate (22a), and the intersection between the dump body rail (23) and the stiffener (26f), where a hinge pin bracket (24) is located, are reinforced respectively by reinforcement members (28). As a result of this configuration, the portion where stress due to a load concentrates when the dump body is loaded can be effectively reinforced, and consequently, the dump body (20) can exhibit high strength and rigidity while an increase in the weight of the dump body (20) is minimized.

Description

ダンプトラックの荷台構造Dump truck bed structure
 本発明は、例えばダム建設などの大規模土木工事現場内や鉱山などで用いられている超大型のダンプトラックに係り、特に砕石物や土砂などを直接積載するための荷台(ダンプボディ)の構造に関するものである。 The present invention relates to an ultra-large dump truck used in a large-scale civil engineering work site such as dam construction or in a mine, and more particularly, a structure of a loading platform (dump body) for directly loading crushed stones or earth and sand. It is about.
 ダム建設などの大規模土木工事や鉱山(マイニング)の露天掘り作業などにおける土砂などの運搬車両としては、例えば以下の特許文献1に示すように、その積載量が数十tから100tを超えるような超大型のダンプトラックが用いられている。このような超大型のダンプトラックにあっては、荷台(ダンプボディ)に砕石物や土砂などの積載物が山盛りに積み込まれた状態で走行するため、その荷台には重力方向のみならず、車体の前後左右方向にも大きな荷重がかかる。 As a transport vehicle for earth and sand in large-scale civil engineering work such as dam construction and open-pit mining work in mines (mining), for example, as shown in Patent Document 1 below, the loading capacity exceeds several tens to 100 t. A very large dump truck is used. Such an ultra-large dump truck travels in a state where loads such as crushed stones and earth and sand are piled up on the loading platform (dump body). A large load is also applied to the front, rear, left and right directions.
 そのため、この荷台は、その全体が厚肉鋼板などの堅牢な材料で形成されると共に様々な補強がなされている。例えば、以下の特許文献2の荷台(ダンプボディ)は、鋼板製の底板と前板、および左右の側板から器状の積載部を形成すると共に、その積載部の外側位置に、各鋼板の縦方向あるいは横方向に延設するように鋼製の補強部材を複数、溶接することで積載部全体を補強している。 Therefore, the entire loading platform is formed of a robust material such as a thick steel plate and is reinforced in various ways. For example, the loading platform (dump body) of Patent Document 2 below forms a container-shaped stacking portion from a bottom plate and a front plate made of steel plates, and left and right side plates, and the vertical position of each steel plate is positioned outside the stacking portion. The entire loading portion is reinforced by welding a plurality of steel reinforcing members so as to extend in the horizontal direction or the horizontal direction.
特開2007-176269号公報JP 2007-176269 A 特表2013-526446号公報Special table 2013-526446 gazette
 ところで、前記のように鋼製の補強部材によって積載部を補強する構造の場合、十分な強度および剛性を得るために多くの補強部材を用いると、その分だけ荷台の重量が増大してしまうといった問題がある。荷台の重量増大は、許容積荷質量の減量、走行燃費の悪化、タイヤ寿命の低下などを招くため、できるだけ避けなければならない。 By the way, in the case of the structure in which the loading portion is reinforced by the steel reinforcing member as described above, if many reinforcing members are used in order to obtain sufficient strength and rigidity, the weight of the loading platform increases correspondingly. There's a problem. An increase in the weight of the loading platform should be avoided as much as possible because it causes a decrease in the allowable load mass, a deterioration in driving fuel consumption, and a decrease in tire life.
 そこで、本発明はこれらの課題を解決するために案出されたものであり、その目的は、重量増大を抑制しつつ、優れた強度および剛性を発揮できる新規なダンプトラックの荷台構造を提供するものである。 Accordingly, the present invention has been devised to solve these problems, and an object of the present invention is to provide a novel dump truck bed structure capable of exhibiting excellent strength and rigidity while suppressing an increase in weight. Is.
 前記課題を解決するために第1の発明は、ダンプトラックの車体フレーム上に位置する器状の積載部と、前記積載部の底板側に車体の前後方向に延びるように設けられた荷台レールと、前記荷台レールと交差するように前記積載部の底板側に設けられた複数のスティフナとを備え、前記スティフナと前記荷台レールとの交差部を補強部材で補強したことを特徴とするダンプトラックの荷台構造である。 In order to solve the above-described problems, a first invention includes a container-like stacking portion located on a body frame of a dump truck, and a loading platform rail provided on the bottom plate side of the stacking portion so as to extend in the front-rear direction of the vehicle body. A dump truck comprising: a plurality of stiffeners provided on a bottom plate side of the stacking portion so as to intersect with the carrier rail; and a reinforcing member that reinforces the intersection between the stiffener and the carrier rail. It is a cargo bed structure.
 本発明者らは、積載(満載)時における従来構造の荷台の各部にかかる負荷を詳細に調査・分析した結果、積載部を補強するスティフナと荷台レールとの交差部に積載物の荷重により負荷(応力)が集中することが分かった。そこで、本発明のようにこの負荷が集中する部分を補強部材によって補強することによって荷台の重量増大を抑制しつつ、優れた強度および剛性を発揮することができる。 As a result of detailed investigation and analysis of the load applied to each part of the load carrier having the conventional structure at the time of loading (full load), the inventors have found that the load of the load is applied to the intersection of the stiffener that reinforces the loading part and the carrier rail. It was found that (stress) was concentrated. Therefore, by reinforcing the portion where the load is concentrated with a reinforcing member as in the present invention, it is possible to exhibit excellent strength and rigidity while suppressing an increase in the weight of the loading platform.
 第2の発明は、第1の発明において、前記補強部材で補強される交差部は、前記荷台レールと前記底板の車体前方側に位置するスティフナとの交差部であることを特徴とするダンプトラックの荷台構造である。前記のように積載(満載)時における従来構造の荷台の各部にかかる負荷を詳細に調査・分析した結果、特に積載部の最前列に位置するスティフナと荷台レールとの交差部に積載物の荷重により大きな負荷(応力)が集中することが分かった。そこで、この負荷が集中する部分に補強部材を設けることによって荷台の重量増大を抑制しつつ、より効果的に補強することができる。 According to a second invention, in the first invention, the intersection reinforced by the reinforcing member is an intersection between the cargo bed rail and a stiffener located on the vehicle body front side of the bottom plate. This is a cargo bed structure. As described above, as a result of detailed investigation and analysis of the load applied to each part of the load carrier with the conventional structure when loaded (full load), the load of the load is particularly at the intersection of the stiffener and load carrier rail located in the front row of the load part. It was found that a larger load (stress) was concentrated. Therefore, by providing a reinforcing member at a portion where the load is concentrated, it is possible to reinforce more effectively while suppressing an increase in the weight of the loading platform.
 第3の発明は、第1または第2の発明において、前記荷台レールは、互いに平行に延びる一対のレール部材からなり、前記補強部材は、前記一対のレール部材とスティフナとの各交差部にそれぞれ設けられていることを特徴とするダンプトラックの荷台構造である。このような構造によれば、荷台の重量増大を抑制しつつ、負荷が集中する部分のみを確実に補強することができる。 According to a third invention, in the first or second invention, the cargo bed rail includes a pair of rail members extending in parallel with each other, and the reinforcing member is provided at each intersection of the pair of rail members and the stiffener. A dump truck bed structure characterized by being provided. According to such a structure, it is possible to reliably reinforce only the portion where the load is concentrated while suppressing an increase in the weight of the loading platform.
 第4の発明は、第1乃至第3の発明において前記荷台レールおよびスティフナは、断面略矩形状に形成されていると共に、前記補強部材で補強される交差部は、前記荷台レール側が前記スティフナよりも高くなっており、前記補強部材は、荷台レール側面と前記スティフナ上面間を斜めに架け渡すように溶接される縦トラス板を有することを特徴とするダンプトラックの荷台構造である。 According to a fourth invention, in the first to third inventions, the carrier rail and the stiffener are formed in a substantially rectangular cross section, and the intersection reinforced by the reinforcing member is arranged such that the carrier rail side is more than the stiffener. The dumping truck structure is characterized in that the reinforcing member has a vertical truss plate that is welded so as to be bridged obliquely between the side surface of the loading platform rail and the upper surface of the stiffener.
 本発明者らは、積載(満載)時における従来構造の荷台の前方側に位置するスティフナと荷台レールとの交差部にかかる負荷を分析した結果、積載時にその積載物の重量により、この荷台レールを支点としてその外側のスティフナが下方に撓むことでスティフナにその交差部を支点として下向きの大きな曲げモーメント(応力)が発生することが分かった。そこで、この交差部に、荷台レール側面と前記スティフナ上面間を斜めに架け渡すように溶接される縦トラス板からなる補強部材を取り付けることによってその交差部を補強し、その部分に集中する応力(曲げモーメント)を分散させて補強することができる。 The present inventors analyzed the load applied to the intersection of the stiffener and the load carrier rail located on the front side of the load carrier having the conventional structure when loaded (full load). It was found that a large downward bending moment (stress) occurs at the intersection of the stiffener as a fulcrum when the outer stiffener bends downward. Therefore, the intersection is reinforced by attaching a reinforcing member made of a vertical truss plate that is welded so as to cross between the side of the cargo bed rail and the upper surface of the stiffener at an angle, and the stress concentrated on the portion ( Bending moment) can be dispersed and reinforced.
 第5の発明は、第4の発明において、前記補強部材は、さらに前記荷台レールの側面に溶接されるレール側当て板と、前記スティフナの上面に溶接されるスティフナ側当て板とを有し、前記縦トラス板は前記レール側当て板とスティフナ側当て板間に溶接されることを特徴とするダンプトラックの荷台構造である。このようにレール側当て板とスティフナ側当て板を介して縦トラス板を溶接することにより、施工が容易になると共に、縦トラス板を強固に取り付けることができる。 According to a fifth invention, in the fourth invention, the reinforcing member further includes a rail side contact plate welded to a side surface of the cargo bed rail, and a stiffener side contact plate welded to an upper surface of the stiffener, The vertical truss plate is welded between the rail side contact plate and the stiffener side contact plate. By welding the vertical truss plate through the rail side plate and the stiffener side plate in this way, the construction becomes easy and the vertical truss plate can be firmly attached.
 第6の発明は、第1乃至第5の発明において、前記補強部材で補強される交差部は、前記荷台レールのうちヒンジピンブラケットが位置する箇所とスティフナとの交差部であることを特徴とするダンプトラックの荷台構造である。前記のように積載(満載)時における従来構造の荷台の各部にかかる負荷を詳細に調査・分析した結果、前記のように積載部の最前列に位置するスティフナと荷台レールとの交差部の他に、ヒンジピンブラケットが位置する箇所とスティフナとの交差部にも積載物の荷重により大きな負荷(応力)が集中することが分かった。そこで、この負荷が集中する部分に補強部材を設けることによって荷台の重量増大を抑制しつつ、より効果的に補強することができる。 According to a sixth invention, in the first to fifth inventions, the intersecting portion reinforced by the reinforcing member is an intersecting portion between a location where the hinge pin bracket is located in the cargo bed rail and a stiffener. This is a dump truck bed structure. As a result of detailed investigation and analysis of the load applied to each part of the loading platform of the conventional structure when loaded (full load) as described above, as well as the intersection of the stiffener and loading platform rail located in the front row of the loading section as described above In addition, it was found that a large load (stress) was concentrated due to the load of the load even at the intersection between the position where the hinge pin bracket is located and the stiffener. Therefore, by providing a reinforcing member at a portion where the load is concentrated, it is possible to reinforce more effectively while suppressing an increase in the weight of the loading platform.
 第7の発明は、第6の発明において、前記荷台レールは、互いに平行に延びる一対のレール部材からなり、前記補強部材は、前記一対のレール部材のうちヒンジピンブラケットが位置する箇所とスティフナとの各交差部にそれぞれ設けられていることを特徴とするダンプトラックの荷台構造である。このような構造によれば、荷台の重量増大を抑制しつつ、負荷が集中する部分のみを確実に補強することができる。 In a sixth aspect based on the sixth aspect, the load carrier rail is composed of a pair of rail members extending in parallel to each other, and the reinforcing member is formed between the pair of rail members where the hinge pin bracket is located and the stiffener. A dump truck bed structure is provided at each intersection. According to such a structure, it is possible to reliably reinforce only the portion where the load is concentrated while suppressing an increase in the weight of the loading platform.
 第8の発明は、第7の発明において、前記荷台レールおよびスティフナは断面略矩形状に形成されており、前記第2の補強部材は、前記荷台レールの側面と前記スティフナの側面間を斜めに架け渡すように溶接される横トラス板を有することを特徴とするダンプトラックの荷台構造である。 In an eighth aspect based on the seventh aspect, the carrier rail and the stiffener are formed in a substantially rectangular cross section, and the second reinforcing member is inclined between the side surface of the carrier rail and the side surface of the stiffener. A dump truck bed structure having a horizontal truss plate welded so as to be bridged.
 また、本発明者は、ヒンジピンブラケットが位置する荷台レールとスティフナとの交差部にかかる負荷を分析した結果、このヒンジブラケットを軸としてその交差部に底板の幅および長手方向にねじれる力が発生することが分かった。そこで、この交差部に、荷台レールの側面と前記スティフナの側面間を斜めに架け渡すように溶接される横トラス板とからなる補強部材を取り付けることによってその交差部を効果的に補強し、その交差部に集中するねじれ方向の応力を分散させて補強することができる。 In addition, as a result of analyzing the load applied to the intersection between the carrier rail and the stiffener where the hinge pin bracket is located, the inventor generates a force that twists in the width and the longitudinal direction of the bottom plate at the intersection with the hinge bracket as an axis. I understood that. Therefore, the crossing portion is effectively reinforced by attaching a reinforcing member composed of a lateral truss plate that is welded so as to cross between the side surface of the cargo bed rail and the side surface of the stiffener to the crossing portion, The stress in the torsional direction concentrated at the intersection can be dispersed and reinforced.
 第9の発明は、第8の発明において、前記補強部材は、さらに前記荷台レールの側面に溶接されるレール側当て板と、前記スティフナの側面に溶接されるスティフナ側当て板とを有し、前記横トラス板は前記レール側当て板とスティフナ側当て板間に溶接されることを特徴とするダンプトラックの荷台構造である。このようにレール側当て板とスティフナ側当て板を介して横トラス板を溶接することにより、施工が容易になると共に縦トラス板を強固に取り付けることができる。 In a ninth aspect based on the eighth aspect, the reinforcing member further includes a rail side contact plate welded to a side surface of the load carrier rail, and a stiffener side contact plate welded to the side surface of the stiffener, The horizontal truss plate is welded between the rail side plate and the stiffener side plate. By thus welding the horizontal truss plate via the rail side plate and the stiffener side plate, the construction becomes easy and the vertical truss plate can be firmly attached.
 本発明によれば、積載時における負荷応力が集中するスティフナと荷台レールとの交差部を補強部材によって補強したため、荷台の重量増大を抑制しつつ、優れた強度および剛性を発揮することができる。 According to the present invention, since the intersection between the stiffener and the loading platform rail where the load stress during loading is concentrated is reinforced by the reinforcing member, it is possible to exhibit excellent strength and rigidity while suppressing an increase in the weight of the loading platform.
本発明に係るダンプトラック100の実施の一形態を示す側面図である。1 is a side view showing an embodiment of a dump truck 100 according to the present invention. 本発明に係るダンプトラック100の荷台20の側面図である。It is a side view of the loading platform 20 of the dump truck 100 according to the present invention. 本発明に係るダンプトラック100の荷台20を裏返して斜めから見た状態を示す斜視図である。It is a perspective view which shows the state which turned over the loading platform 20 of the dump truck 100 which concerns on this invention, and was seen from diagonally. 第1の補強部材27を車両後方から見た斜視(透視)図である。FIG. 3 is a perspective (perspective) view of the first reinforcing member 27 as seen from the rear of the vehicle. 第1の補強部材27を車両前方から見た斜視(透視)図である。FIG. 3 is a perspective (perspective) view of the first reinforcing member 27 as viewed from the front of the vehicle. 第2の補強部材28を車両前方から見た斜視(透視)図である。FIG. 3 is a perspective (perspective) view of the second reinforcing member 28 as viewed from the front of the vehicle. 第2の補強部材28を車両後方から見た斜視(透視)図である。FIG. 6 is a perspective (perspective) view of the second reinforcing member 28 as viewed from the rear of the vehicle. 第1の補強部材27による作用を説明する概念図である。FIG. 6 is a conceptual diagram for explaining the operation of the first reinforcing member 27. 第2の補強部材28による作用を説明する概念図である。FIG. 6 is a conceptual diagram for explaining the operation of a second reinforcing member 28.
 次に、本発明の実施の形態を添付図面を参照しながら説明する。図1および図2は、本発明に係るダンプトラック100の実施の一形態を示した全体図である。図示するようにこのダンプトラック100は、その車重が数十tから数百tを越え、高さは数mから10mを越える超大型の運搬作業機械である。そして、このダンプトラック100は、前輪11aと後輪11bを備えた車体フレーム10の前方に、エンジン室12と運転室13とを備えると共に、その車体フレーム10上に、荷台20を備えた構造となっている。 Next, embodiments of the present invention will be described with reference to the accompanying drawings. 1 and 2 are general views showing an embodiment of a dump truck 100 according to the present invention. As shown in the figure, the dump truck 100 is an ultra-large transport work machine having a vehicle weight exceeding several tens to several hundreds t and a height exceeding several m to 10 m. The dump truck 100 includes an engine compartment 12 and a cab 13 in front of a vehicle body frame 10 provided with front wheels 11a and rear wheels 11b, and a structure provided with a loading platform 20 on the vehicle body frame 10. It has become.
 エンジン室12には、図示しないディーゼルエンジンや発電機などが備わっており、エンジンで発電機を駆動し、その電気をインバータなどの制御機器で制御した後、交流モータで後輪11bを駆動して走行するようになっている。また、車体フレーム10内には、油圧ポンプが備えられており、荷台20を昇降するためのホイストシリンダ30に圧油を送ってこれを伸縮動するようになっている。 The engine room 12 includes a diesel engine and a generator (not shown). The engine is driven by the engine, the electricity is controlled by a control device such as an inverter, and then the rear wheel 11b is driven by an AC motor. It is supposed to run. In addition, a hydraulic pump is provided in the vehicle body frame 10, and pressure oil is sent to a hoist cylinder 30 for raising and lowering the loading platform 20 to expand and contract.
 ホイストシリンダ30は、シリンダ本体とシリンダロッドとからなる耐荷重が数十トン以上の大型の油圧シリンダから構成されており、そのシリンダ本体の下端側が車体フレーム10の側面に軸支されていると共に、シリンダロッドの先端側が荷台20の下面に軸支されている。そして、このホイストシリンダ30を前述した油圧ポンプからの圧油によって伸縮させることで、荷台20全体をヒンジピン21を軸として図1の実線に示す倒伏状態から破線に示す起立状態に亘って上下方向に揺動するようになっている。 The hoist cylinder 30 is composed of a large hydraulic cylinder having a load resistance of several tens of tons or more consisting of a cylinder body and a cylinder rod, and the lower end side of the cylinder body is pivotally supported on the side surface of the body frame 10, The tip end side of the cylinder rod is pivotally supported on the lower surface of the loading platform 20. The hoist cylinder 30 is expanded and contracted by the hydraulic oil from the hydraulic pump described above, so that the entire loading platform 20 is vertically moved from the lying down state shown by the solid line in FIG. 1 to the standing state shown by the broken line with the hinge pin 21 as the axis. It swings.
 図2はこの荷台20を真横から見た側面図、図3はこの荷台20を裏返して斜め上方から見た斜視図である。図示するように、この荷台20は、土砂を積載する器状の積載部22の外側に荷台レール23と、複数のスティフナ26a~26iを備えた構造となっている。 FIG. 2 is a side view of the cargo bed 20 as seen from the side, and FIG. 3 is a perspective view of the cargo bed 20 as seen from the upper side. As shown in the figure, the loading platform 20 has a structure in which a loading platform rail 23 and a plurality of stiffeners 26a to 26i are provided outside a container-shaped loading section 22 for loading earth and sand.
 この器状の積載部22は、矩形状をした鋼板製の底板22aと、この底板22aの先端にこれより起立するように溶接された鋼板製の前板22bと、底板22aの両側からそれぞれ起立して前板22bの両側にそれぞれ溶接された一対の側板22c(図では一方のみを示す)と、前板22bの上端から車両前方に延びる庇状の天板22dとから構成されている。 The container-shaped stacking section 22 is formed of a rectangular steel plate bottom plate 22a, a steel plate front plate 22b welded so as to stand up from the bottom plate 22a, and both sides of the bottom plate 22a. The pair of side plates 22c (only one is shown in the figure) welded to both sides of the front plate 22b, and a bowl-shaped top plate 22d extending forward from the upper end of the front plate 22b.
 そして、この底板22aの略中央部には、一対のレール部材23a、23aからなる荷台レール23が溶接されている。このレール部材23a、23aは、それぞれ断面矩形状をしたボックス状の鋼材から構成されており、器状の積載部22を車体フレーム10上に、緩衝材となるゴムパットpを介して搭載されるようになっている。すなわち、このレール部材23a、23aの下面(図3では上面部分)にそれぞれ設けられたゴムパットpがそれぞれ車体フレーム10上に直接載置して荷台20の荷重および荷台20に積載された積載物の全ての荷重を車体フレーム10側に伝えるようになっている。なお、図示するようにこのレール部材23a、23aの先端は底板22aの前端よりもやや前方に突き出した状態となっている。 And the loading platform rail 23 which consists of a pair of rail members 23a and 23a is welded to the approximate center part of this bottom plate 22a. Each of the rail members 23a and 23a is made of a box-shaped steel material having a rectangular cross section, and the container-like stacking portion 22 is mounted on the vehicle body frame 10 via a rubber pad p serving as a cushioning material. It has become. That is, the rubber pads p respectively provided on the lower surfaces (upper surface portions in FIG. 3) of the rail members 23a and 23a are directly placed on the vehicle body frame 10 to load the loading platform 20 and the load loaded on the loading platform 20. All loads are transmitted to the body frame 10 side. As shown in the figure, the ends of the rail members 23a and 23a protrude slightly forward from the front end of the bottom plate 22a.
 また、このレール部材23a、23bの中央よりやや後方側には、それぞれヒンジピンブラケット24,24が設けられており、前述した車体フレーム10側に設けられたヒンジピン21とピン結合するようになっている。従って、荷台20はこのヒンジピンブラケット24,24を軸として前述したように上下方向に揺動可能となっている。また、図3に示すように、このヒンジピンブラケット24,24よりも前方の底板22a上には、ホイストピンブラケット25,25が設けられており、このホイストピンブラケット25,25に前述したホイストシリンダ30、30のシリンダロッドがピン結合している。 In addition, hinge pin brackets 24 and 24 are provided slightly rearward from the centers of the rail members 23a and 23b, respectively, so as to be coupled to the hinge pins 21 provided on the vehicle body frame 10 side. . Accordingly, the loading platform 20 can swing in the vertical direction as described above with the hinge pin brackets 24 and 24 as axes. As shown in FIG. 3, hoist pin brackets 25, 25 are provided on the bottom plate 22a in front of the hinge pin brackets 24, 24, and the hoist cylinder 30 described above is provided on the hoist pin brackets 25, 25. 30 cylinder rods are pin-coupled.
 また、この底板22aには、複数(本実施の形態では9本)のスティフナ26a~26iがレール部材23a、23aとそれぞれ直交してその幅方向に延びるように設けられている。このスティフナ26a~26iは、チャンネル(下向きコの字)形状の鋼板から構成されており、底板22aが積載物の重みなどにより変形しないようにこれを補強している。本実施の形態では、図3に示すように第1のスティフナ26aが、底板22aの前板22b側縁部に位置し、第9のスティフナ24iが底板22aの後端縁部に位置するように溶接されている。 Also, a plurality (9 in this embodiment) of stiffeners 26a to 26i are provided on the bottom plate 22a so as to extend in the width direction orthogonal to the rail members 23a and 23a. The stiffeners 26a to 26i are made of a steel plate having a channel (downward U shape) shape, and the bottom plate 22a is reinforced so as not to be deformed due to the weight of the load. In the present embodiment, as shown in FIG. 3, the first stiffener 26a is located at the edge of the bottom plate 22a on the front plate 22b side, and the ninth stiffener 24i is located at the rear edge of the bottom plate 22a. Welded.
 そして、この第1のスティフナ26aと第9のスティフナ26iとの間に、第2のスティフナ26bから第8のスティフナ26hがそれぞれ略等間隔に位置するように底板22a上に溶接されている。このうち、第2のスティフナ26bと第3のスティフナ26cとの間の底板22aに、前述したホイストピンブラケット25,25がそれぞれ溶接されており、また、前述したヒンジピンブラケット24,24の部分に第6のスティフナ26fがレール部材23a、23bとそれぞれ直交するように溶接されている。 The second stiffener 26b to the eighth stiffener 26h are welded on the bottom plate 22a between the first stiffener 26a and the ninth stiffener 26i so as to be positioned at substantially equal intervals. Of these, the hoist pin brackets 25 and 25 are welded to the bottom plate 22a between the second stiffener 26b and the third stiffener 26c, respectively. Six stiffeners 26f are welded so as to be orthogonal to the rail members 23a and 23b.
 また、図3に示すようにレール部材23a、23aは、それぞれヒンジピンブラケット24,24の位置よりも前半部分が盛り上がっており、第1のスティフナ26a~第5のスティフナ26eの高さの約2倍の高さとなっている。これに対し、このレール部材23a、23aの後半部分は、第6のスティフナ26f~第9のスティフナ26iの高さとほぼ同じ高さとなっている。そして、このレール部材23a、23aのうち、ヒンジピンブラケット24,24の前半の盛り上がった部分の下面(図では上面)全体に設けられたゴムパットpの全体が緩衝材として車体フレーム10上に接触するようになっている。 Further, as shown in FIG. 3, the rail members 23a and 23a are raised in the first half portion from the positions of the hinge pin brackets 24 and 24, respectively, and are approximately twice the height of the first stiffener 26a to the fifth stiffener 26e. It is the height of. On the other hand, the rear half portions of the rail members 23a and 23a are substantially the same height as the sixth stiffener 26f to the ninth stiffener 26i. Of the rail members 23a, 23a, the entire rubber pad p provided on the entire lower surface (upper surface in the drawing) of the raised portions of the first half of the hinge pin brackets 24, 24 is brought into contact with the body frame 10 as a cushioning material. It has become.
 一方、前板22bおよび天板22d側にもそれぞれ車両の幅方向に延びる複数の横スティフナ26j、26k、26m、26nと、車両の長手方向に延びる複数の縦スティフナ26p、26q、26rからなるスティフナが設けられており、それぞれを縦横に補強している。さらに側板22cにもその長手方向に沿って上下一対の縦スティフナ22s、22tが溶接されている。 On the other hand, a stiffener including a plurality of lateral stiffeners 26j, 26k, 26m, and 26n extending in the vehicle width direction on the front plate 22b and top plate 22d sides and a plurality of vertical stiffeners 26p, 26q, and 26r extending in the longitudinal direction of the vehicle, respectively. Are provided to reinforce each of them vertically and horizontally. Further, a pair of upper and lower vertical stiffeners 22s and 22t are also welded to the side plate 22c along its longitudinal direction.
 そして、本発明にあっては、このレール部材23a、23aと第1のスティフナ26aとの各交差部、およびこのレール部材23a、23aと第6のスティフナ26fとの各交差部にそれぞれ第1の補強部材27,27、27,27および第2の補強部材28,28、28,28が設けられており、これらの補強部材27,27、27,27、28,28、28,28によってそれぞれの交差部が補強されている。 In the present invention, each of the intersections of the rail members 23a, 23a and the first stiffener 26a and each of the intersections of the rail members 23a, 23a and the sixth stiffener 26f are respectively Reinforcing members 27, 27, 27, 27 and second reinforcing members 28, 28, 28, 28 are provided, and these reinforcing members 27, 27, 27, 27, 28, 28, 28, 28 respectively The intersection is reinforced.
 第1の補強部材27は、図4および図5に示すように、レール部材23aの側面に溶接されるレール側当て板27aと、第1のスティフナ26aの上面から側面に亘って溶接されるスティフナ側当て板27bと、レール側当て板27aからスティフナ側当て板27bの上面間を斜めに架け渡すように溶接される縦トラス板27cと、この縦トラス板27cの側面を支持する2つの支持板27d、27eとから構成されている。 As shown in FIGS. 4 and 5, the first reinforcing member 27 includes a rail side contact plate 27 a welded to the side surface of the rail member 23 a and a stiffener welded from the upper surface to the side surface of the first stiffener 26 a. Side support plate 27b, vertical truss plate 27c that is welded so as to bridge the upper surface of stiffener side contact plate 27b from rail side contact plate 27a, and two support plates that support the side surfaces of this vertical truss plate 27c 27d and 27e.
 すなわち、この第1の補強部材27は、まず、レール部材23aの側面に鋼板製のレール側当て板27aを溶接すると共に、第1のスティフナ26aの上面から側面に亘って同じく鋼板製のスティフナ側当て板27bを溶接する。なお、図では、このスティフナ側当て板27bは、第1のスティフナ26aの上面中央部で分割された2枚の鋼板からなっている。また、この第1のスティフナ26aは、その角部が丸み加工されているため、スティフナ側当て板27bもこれに沿うように予めその角部が丸み加工されている That is, the first reinforcing member 27 is first welded to the side surface of the rail member 23a with a rail side abutting plate 27a made of steel plate, and the same stiffener side made of steel plate from the upper surface to the side surface of the first stiffener 26a. The contact plate 27b is welded. In the figure, the stiffener side abutting plate 27b is composed of two steel plates divided at the center of the upper surface of the first stiffener 26a. Further, since the corner portion of the first stiffener 26a is rounded, the corner portion of the stiffener side abutting plate 27b is rounded in advance so as to follow this.
 次に、矩形状をした鋼板製の縦トラス板27cをレール側当て板27aの表面からスティフナ側当て板27bの上面間を上下方向に斜めに架け渡すように溶接する。その後、これを補強するように縦トラス板27cの片側に、鋼板製の支持板27d、27eを同じくレール側当て板27aの表面からスティフナ側当て板27bの側面間を斜めに架け渡すように溶接することでレール部材23aと第1のスティフナ26aとの溶接接続部を補強している。そして、このレール部材23aと第1のスティフナ26aとの溶接接続部は、合計で4箇所あることから、それぞれの溶接接続部をこのような構造をした第1の補強部材27によって補強することでレール部材23a、23aと第1のスティフナ26aとの各交差部の強度および剛性を高めるようにしている。 Next, the vertical truss plate 27c made of a steel plate having a rectangular shape is welded so as to bridge the upper surface of the stiffener side abutting plate 27b from the surface of the rail side abutting plate 27a obliquely in the vertical direction. Thereafter, the steel plate support plates 27d and 27e are welded to one side of the vertical truss plate 27c so as to reinforce the same so that the side surfaces of the stiffener side contact plate 27b are obliquely bridged from the surface of the rail side contact plate 27a. By doing so, the welded connection between the rail member 23a and the first stiffener 26a is reinforced. And since there are a total of four weld connection portions between the rail member 23a and the first stiffener 26a, the respective weld connection portions are reinforced by the first reinforcing member 27 having such a structure. The strength and rigidity of each intersection of the rail members 23a, 23a and the first stiffener 26a are increased.
 一方、第2の補強部材28は、図6および図7に示すように、ヒンジピンブラケット24の直下であって第6のスティフナ26fを跨ぐようにレール部材23aの側面に溶接されるレール側当て板28aと、第6のスティフナ26fの上面から側面に亘って溶接されるスティフナ側当て板28bと、レール側当て板28aからスティフナ側当て板28bの側面間を斜めに架け渡すように溶接される一対の横トラス板28c、28cとから構成されている。 On the other hand, as shown in FIGS. 6 and 7, the second reinforcing member 28 is a rail side contact plate that is welded to the side surface of the rail member 23a so as to straddle the sixth stiffener 26f immediately below the hinge pin bracket 24. 28a, a stiffener side abutting plate 28b welded from the upper surface to the side surface of the sixth stiffener 26f, and a pair welded so as to bridge between the side surfaces of the stiffener side abutting plate 28b from the rail side abutting plate 28a. Horizontal truss plates 28c, 28c.
 すなわち、この第2の補強部材28は、まず、レール部材23aの側面に鋼板製のレール側当て板28aを溶接すると共に、第6のスティフナ26fの上面から側面に亘って同じく鋼板製のスティフナ側当て板28bを溶接する。なお、このスティフナ側当て板28bも同じく第6のスティフナ26fの上面中央部で分割された2枚の鋼板からなっている。また、この第6のスティフナ26fは、その角部が丸み加工されているため、スティフナ側当て板28bの角部もこれに沿うように予め丸め加工されている That is, the second reinforcing member 28 is first welded to the side surface of the rail member 23a with a steel plate rail side abutting plate 28a, and also from the upper surface to the side surface of the sixth stiffener 26f. The contact plate 28b is welded. The stiffener side abutting plate 28b is also composed of two steel plates divided at the center of the upper surface of the sixth stiffener 26f. Further, since the corner portion of the sixth stiffener 26f is rounded, the corner portion of the stiffener side abutting plate 28b is also rounded in advance so as to follow the corner portion.
 次に、鋼板製の横トラス板28c、28cを、レール側当て板27aの表面からスティフナ側当て板28bの側面間を横方向に斜めに架け渡すようにそれぞれ溶接する。この横トラス板28c、28cは、図示するようにレール部材23aと第6のスティフナ26fとの接続部を三角形状(トラス状)に覆い隠すようなカーブ形状となっており、スティフナ側当て板28bの側面からその角部に亘って連続的に溶接されている。そして、同じくこのレール部材23aと第6のスティフナ26fとの溶接接続部は、合計で4箇所あることから、それぞれの溶接接続部をこのような構造をした第2の補強部材28によって補強することでレール部材23a、23aと第6のスティフナ26fとの各交差部の強度を高めるようにしている。 Next, the steel-made horizontal truss plates 28c and 28c are welded so as to be obliquely bridged between the side surface of the stiffener side contact plate 28b from the surface of the rail side contact plate 27a. The lateral truss plates 28c and 28c have a curved shape that covers the connection portion between the rail member 23a and the sixth stiffener 26f in a triangular shape (truss shape) as shown in the figure, and the stiffener side abutting plate 28b. It is welded continuously from the side surface to the corner. Similarly, since there are a total of four welded connection portions between the rail member 23a and the sixth stiffener 26f, the respective welded connection portions are reinforced by the second reinforcing member 28 having such a structure. Thus, the strength of each intersection of the rail members 23a, 23a and the sixth stiffener 26f is increased.
 そして、このようにレール部材23a、23aと第1のスティフナ26aとの各交差部、およびこのレール部材23a、23aと第6のスティフナ26fとの各交差部にそれぞれ第1の補強部材27,27、27,27および第2の補強部材28,28、28,28を設けることによって重量増大を抑制しつつ、積載部22を効果的に補強することができる。  Thus, the first reinforcing members 27 and 27 are provided at the intersections between the rail members 23a and 23a and the first stiffener 26a and at the intersections between the rail members 23a and 23a and the sixth stiffener 26f, respectively. 27, 27 and the second reinforcing members 28, 28, 28, 28 can effectively reinforce the stacking portion 22 while suppressing an increase in weight. *
 図8は、第1の補強部材27による作用を説明する概念図、図9は、第2の補強部材28による作用を説明する概念図である。まず、図8に示すように、この積載部22に砕石物や土砂などの積載物を満載した場合、同図(A)に示すようにその荷重がレール部材23a、23aを介して荷台フレーム10にかかると共に、その重量によって底板22aの両側が下方に撓むような負荷が発生する。このような負荷を支えるために前述したように底板22a側に複数のスティフナ26a~26iをその幅方向に延びるように設けているが、積載時においては、この底板22aは、図1および図2に示したように前方に傾斜するような状態となっている。 FIG. 8 is a conceptual diagram for explaining the action of the first reinforcing member 27, and FIG. 9 is a conceptual diagram for explaining the action of the second reinforcing member 28. First, as shown in FIG. 8, when the loading portion 22 is fully loaded with loads such as crushed stones and earth and sand, the load is applied to the loading frame 10 via the rail members 23a and 23a as shown in FIG. In addition, a load is generated such that both sides of the bottom plate 22a bend downward due to its weight. In order to support such a load, as described above, a plurality of stiffeners 26a to 26i are provided on the bottom plate 22a side so as to extend in the width direction. As shown in Fig. 2, the vehicle is inclined forward.
 そのため、これらの複数のスティフナ26a~26iにかかる負荷は均一でなく、車両前方に行くに従って大きくなり、先端にある第1のスティフナ26aに最も大きな負荷がかかる。すなわち、先端に位置する第1のスティフナ26aには、レール部材23a、23aとの交差部(溶接部)を支点として下向きに大きな曲げモーメントが発生する。 For this reason, the load applied to the plurality of stiffeners 26a to 26i is not uniform and increases as the vehicle moves forward, and the largest load is applied to the first stiffener 26a at the tip. That is, in the first stiffener 26a located at the tip, a large bending moment is generated downward with the intersection (welded portion) with the rail members 23a and 23a as a fulcrum.
 本発明は、この最も大きな曲げモーメント(負荷)のかかるレール部材23aと第1のスティフナ26aとの交差部に対して前述したような第1の補強部材27を備えたため、図8(B)に示すように、その部分の強度および剛性が大幅に向上する。その結果、その交差部に集中する曲げモーメントによる負荷を低減(応力分散)することができる。しかも、この第1の補強部材27は、前述したように数枚の鋼板で構成されるため、荷台20全体としては僅かな重量増に留まり、大幅な重量増大を招くこともない。 Since the present invention includes the first reinforcing member 27 as described above at the intersection between the rail member 23a to which the greatest bending moment (load) is applied and the first stiffener 26a, FIG. As shown, the strength and rigidity of the part are greatly improved. As a result, it is possible to reduce (stress distribution) the load caused by the bending moment concentrated at the intersection. Moreover, since the first reinforcing member 27 is composed of several steel plates as described above, the loading platform 20 as a whole is only slightly increased in weight and does not cause a significant increase in weight.
 一方、この荷台20は、ヒンジピンブラケット24,24を介して車体フレーム10側にピン結合されている。そして図9に示すように、このヒンジピンブラケット24,24が設けられている位置は、荷台20中央部より後方側に位置しているため、このヒンジピンブラケット24,24を軸として荷台20がその幅方向に揺動するような力が発生した場合、その力がこのヒンジピンブラケット24,24を介してレール部材23a、23aと第6のスティフナ26fとの交差部(溶接部)に集中してその交差部に底板22aの長手および幅方向にねじれるような応力が発生する。 On the other hand, the loading platform 20 is pin-coupled to the vehicle body frame 10 side via hinge pin brackets 24 and 24. As shown in FIG. 9, the position where the hinge pin brackets 24, 24 are provided is located on the rear side of the center of the loading platform 20, so that the loading platform 20 has its width around the hinge pin brackets 24, 24. When a force that swings in the direction is generated, the force is concentrated at the intersection (welded portion) between the rail members 23a, 23a and the sixth stiffener 26f via the hinge pin brackets 24, 24. A stress that twists in the longitudinal and width directions of the bottom plate 22a is generated in the portion.
 本発明は、さらにこのような大きなねじれ方向の応力による負荷のかかるレール部材23aと第6のスティフナ26fとの交差部(溶接部)に対して、前述したような第2の補強部材28を備えたため、その部分の強度および剛性を大幅に向上することができ、これによって、その交差部に発生するねじれ方向の力を低減(応力分散)することができる。しかも、第1の補強部材27と同様に、この第2の補強部材28も数枚の鋼板で構成されているため、荷台20全体としては僅かな重量増に留まり、大幅な重量増大を招くこともない。 The present invention further includes the second reinforcing member 28 as described above at the intersection (welded portion) between the rail member 23a and the sixth stiffener 26f, which is loaded by the stress in the large torsional direction. Therefore, the strength and rigidity of the portion can be significantly improved, and thereby the force in the torsional direction generated at the intersecting portion can be reduced (stress distribution). In addition, like the first reinforcing member 27, the second reinforcing member 28 is also composed of several steel plates, so that the loading platform 20 as a whole is only slightly increased in weight, resulting in a significant increase in weight. Nor.
 このように本発明は、積載部22のうち積載時に特に応力が集中する2つの領域を選定し、それらの領域をそれぞれ第1の補強部材27および第2の補強部材28によって補強することによって荷台全体20の重量増大を抑制しつつ、優れた強度および剛性を発揮することができる。なお、本実施の形態では、2つのレール部材23a、23aと第1のスティフナ26aの各交差部両側に第1の補強部材27をそれぞれ合計4つ設けた例で説明したが、前述したように第1のスティフナ26aのうち、レール部材23aの内側よりも外側部分に大きな負荷がかかるため、レール部材23aの外側にのみ第1の補強部材27を設け、レール部材23aの内側の第1の補強部材27は省略しても良い。また、同様に第2の補強部材28のうち、いずれかを省略しても良い。 As described above, the present invention selects two regions in the loading portion 22 where stress is particularly concentrated during loading, and reinforces these regions with the first reinforcing member 27 and the second reinforcing member 28, respectively. It is possible to exhibit excellent strength and rigidity while suppressing an increase in the weight of the whole 20. In the present embodiment, an example has been described in which a total of four first reinforcing members 27 are provided on both sides of each intersection of the two rail members 23a, 23a and the first stiffener 26a, but as described above. Of the first stiffener 26a, a larger load is applied to the outer portion than the inner side of the rail member 23a. Therefore, the first reinforcing member 27 is provided only on the outer side of the rail member 23a, and the first reinforcing member on the inner side of the rail member 23a is provided. The member 27 may be omitted. Similarly, any one of the second reinforcing members 28 may be omitted.
 100…ダンプトラック
 10…車体フレーム
 20…荷台
 22…積載部
 22a…底板
 22b…前板
 22c…側板
 22d…天板
 23…荷台レール
 23a…レール部材
 24…ヒンジピンブラケット
 26a~26i…第1のスティフナ~第9のスティフナ
 27…第1の補強部材
 27a…レール側当て板
 27b…スティフナ側当て板
 27c…縦トラス板
 28…第2の補強部材
 28a…レール側当て板
 28b…スティフナ側当て板
 28c…横トラス板
DESCRIPTION OF SYMBOLS 100 ... Dump truck 10 ... Body frame 20 ... Loading platform 22 ... Loading part 22a ... Bottom plate 22b ... Front plate 22c ... Side plate 22d ... Top plate 23 ... Loading platform rail 23a ... Rail member 24 ... Hinge pin brackets 26a-26i ... First stiffener- 9th stiffener 27 ... 1st reinforcement member 27a ... Rail side contact plate 27b ... Stiffener side contact plate 27c ... Vertical truss plate 28 ... 2nd reinforcement member 28a ... Rail side contact plate 28b ... Stiffener side contact plate 28c ... Horizontal Truss board

Claims (9)

  1.  ダンプトラックの車体フレーム上に位置する器状の積載部と、
     前記積載部の底板側に車体の前後方向に延びるように設けられた荷台レールと、
     前記荷台レールと交差するように前記積載部の底板側に設けられた複数のスティフナとを備え、
     前記スティフナと前記荷台レールとの交差部を補強部材で補強したことを特徴とするダンプトラックの荷台構造。
    A container-shaped loading section located on the body frame of the dump truck;
    A cargo bed rail provided on the bottom plate side of the loading portion so as to extend in the front-rear direction of the vehicle body;
    A plurality of stiffeners provided on the bottom plate side of the stacking unit so as to intersect the cargo bed rail;
    A dump truck bed structure characterized by reinforcing a crossing portion of the stiffener and the bed rail with a reinforcing member.
  2.  前記補強部材で補強される交差部は、前記荷台レールと前記底板の車体前方側に位置するスティフナとの交差部であることを特徴とする請求項1に記載のダンプトラックの荷台構造。 2. The dump truck bed structure according to claim 1, wherein the intersection reinforced by the reinforcing member is an intersection of the carriage rail and a stiffener positioned on the vehicle body front side of the bottom plate.
  3.  前記荷台レールは、互いに平行に延びる一対のレール部材からなり、
     前記補強部材は、前記一対のレール部材とスティフナとの各交差部にそれぞれ設けられていることを特徴とする請求項2に記載のダンプトラックの荷台構造。
    The carrier rail is composed of a pair of rail members extending in parallel to each other,
    The dump truck bed structure according to claim 2, wherein the reinforcing member is provided at each intersection of the pair of rail members and the stiffener.
  4.  前記荷台レールおよびスティフナは、断面略矩形状に形成されていると共に、前記補強部材で補強される交差部は、前記荷台レール側が前記スティフナよりも高くなっており、
     前記補強部材は、荷台レール側面と前記スティフナ上面間を斜めに架け渡すように溶接される縦トラス板を有することを特徴とする請求項2に記載のダンプトラックの荷台構造。
    The cargo bed rail and the stiffener are formed in a substantially rectangular cross section, and the crossing portion reinforced by the reinforcing member is higher on the cargo bed rail side than the stiffener,
    The dump truck loading platform structure according to claim 2, wherein the reinforcing member has a vertical truss plate that is welded so as to be bridged obliquely between the loading rail rail side surface and the upper surface of the stiffener.
  5.  前記補強部材は、さらに前記荷台レールの側面に溶接されるレール側当て板と、前記スティフナの上面に溶接されるスティフナ側当て板とを有し、前記縦トラス板は前記レール側当て板とスティフナ側当て板間に溶接されることを特徴とする請求項4に記載のダンプトラックの荷台構造。 The reinforcing member further includes a rail side contact plate welded to a side surface of the cargo bed rail, and a stiffener side contact plate welded to the upper surface of the stiffener, and the vertical truss plate includes the rail side contact plate and the stiffener. 5. The dump truck bed structure according to claim 4, wherein the structure is welded between the side contact plates.
  6.  前記補強部材で補強される交差部は、前記荷台レールのうちヒンジピンブラケットが位置する箇所とスティフナとの交差部であることを特徴とする請求項1に記載のダンプトラックの荷台構造。 2. The dump truck bed structure according to claim 1, wherein the intersection portion reinforced by the reinforcing member is an intersection portion of the carriage rail where a hinge pin bracket is located and a stiffener.
  7.  前記荷台レールは、互いに平行に延びる一対のレール部材からなり、
     前記補強部材は、前記一対のレール部材のうちヒンジピンブラケットが位置する箇所とスティフナとの各交差部にそれぞれ設けられていることを特徴とする請求項6に記載のダンプトラックの荷台構造。
    The carrier rail is composed of a pair of rail members extending in parallel to each other,
    The dump truck loading platform structure according to claim 6, wherein the reinforcing member is provided at each intersection of the pair of rail members where the hinge pin bracket is located and the stiffener.
  8.  前記荷台レールおよびスティフナは断面略矩形状に形成されており、前記第2の補強部材は、前記荷台レールの側面と前記スティフナの側面間を斜めに架け渡すように溶接される横トラス板を有することを特徴とする請求項6に記載のダンプトラックの荷台構造。 The cargo bed rail and the stiffener are formed to have a substantially rectangular cross section, and the second reinforcing member has a lateral truss plate that is welded so as to be bridged obliquely between the side surface of the cargo bed rail and the side surface of the stiffener. The dump truck bed structure according to claim 6.
  9.  前記補強部材は、さらに前記荷台レールの側面に溶接されるレール側当て板と、前記スティフナの側面に溶接されるスティフナ側当て板とを有し、前記横トラス板は前記レール側当て板とスティフナ側当て板間に溶接されることを特徴とする請求項8に記載のダンプトラックの荷台構造。 The reinforcing member further includes a rail side contact plate welded to the side surface of the load carrier rail, and a stiffener side contact plate welded to the side surface of the stiffener, and the lateral truss plate includes the rail side contact plate and the stiffener. The dump truck bed structure according to claim 8, wherein the dump truck bed is welded between the side contact plates.
PCT/JP2013/076538 2013-09-30 2013-09-30 Dump body structure for dump truck WO2015045152A1 (en)

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CN107089179A (en) * 2017-05-24 2017-08-25 内蒙古北方重型汽车股份有限公司 Mine self-discharging vehicle carriage
US9751445B1 (en) 2016-05-20 2017-09-05 Caterpillar Inc. Front tower structure for a mining vehicle

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JPH0114510Y2 (en) * 1984-12-11 1989-04-27
WO1997033785A1 (en) * 1996-03-14 1997-09-18 Lizana, Alejandro, S. Light truck bed
US20020074848A1 (en) * 2000-12-18 2002-06-20 Feuereisen Azocar Alberto Cristian Elastically deformable truck bed hopper for mining dump truck of frontal wall, protective blinder and bottom of curved surfaces
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JPS6025290B2 (en) * 1979-06-18 1985-06-17 極東開発工業株式会社 Dump body rear pivot device
JPH0114510Y2 (en) * 1984-12-11 1989-04-27
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US6409275B1 (en) * 2000-05-02 2002-06-25 The Heil Company Frame attachment for vehicle
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US20120169109A1 (en) * 2010-12-30 2012-07-05 Trinity Industries, Inc. Heated Dump Body

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9751445B1 (en) 2016-05-20 2017-09-05 Caterpillar Inc. Front tower structure for a mining vehicle
CN107089179A (en) * 2017-05-24 2017-08-25 内蒙古北方重型汽车股份有限公司 Mine self-discharging vehicle carriage

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