WO2015043536A1 - Electronic expansion valve and coil device for same - Google Patents

Electronic expansion valve and coil device for same Download PDF

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Publication number
WO2015043536A1
WO2015043536A1 PCT/CN2014/087776 CN2014087776W WO2015043536A1 WO 2015043536 A1 WO2015043536 A1 WO 2015043536A1 CN 2014087776 W CN2014087776 W CN 2014087776W WO 2015043536 A1 WO2015043536 A1 WO 2015043536A1
Authority
WO
WIPO (PCT)
Prior art keywords
coil device
casing
housing
expansion valve
electronic expansion
Prior art date
Application number
PCT/CN2014/087776
Other languages
French (fr)
Chinese (zh)
Inventor
魏先让
许国华
Original Assignee
浙江三花股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201310465022.0A external-priority patent/CN104514911B/en
Priority claimed from CN201310465007.6A external-priority patent/CN104517698B/en
Application filed by 浙江三花股份有限公司 filed Critical 浙江三花股份有限公司
Priority to JP2016517446A priority Critical patent/JP6340418B2/en
Priority to KR1020167007428A priority patent/KR101857532B1/en
Publication of WO2015043536A1 publication Critical patent/WO2015043536A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0603Multiple-way valves
    • F16K31/0624Lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • F25B41/34Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • the present invention relates to the field of flow regulating valves for heat exchange systems, and more particularly to a coil device for an electronic expansion valve.
  • the invention further relates to an electronic expansion valve comprising the above coil device.
  • the electronic expansion valve comprises a valve body and a coil device mounted on the valve body, wherein the coil device is a driving source for the operation of the electronic expansion valve, and the magnetic field generated by the coil device energizes the valve body to act.
  • the coil assembly includes a housing and stator windings mounted within the housing. To ensure electrical insulation of the coil assembly, it is often desirable to encapsulate the stator windings with an injection molding material.
  • the conventional coil device adopts the method of outsourcing sealing, that is, as shown in the patent CN 101930821A, the coil device is assembled outside the stator winding before being placed in the mold encapsulation, and after being encapsulated in the mold, the casing is injected with the injection material. Enclosed inside.
  • the form of the outer envelope encloses the entire casing, requires more injection molding materials, and has a higher manufacturing cost; at the same time, it is affected by the encapsulation material and the mold structure, and if the encapsulation layer is not cracked, the outer package is outsourced.
  • the sealing coil needs to adopt high-grade encapsulation material, and the processing cost is high.
  • the inner encapsulation method is adopted at present, that is, as shown in the patent CN1831410A, the stator winding is first encapsulated to form an injection molded part, and then the outer casing is assembled outside the injection molded part; thus, the housing is formed after the injection molded part is molded.
  • the outer part of the injection molded part is assembled inside the casing, and the casing is not required to be enclosed, which saves the amount of the injection molding material.
  • the casing since the casing is to be assembled after the stator winding is encapsulated, the casing needs to be split into two parts, the upper casing and the lower casing, in the form of the inner envelope, the enclosed portion does not include a housing on which the upper and lower housings are mounted on the injection molded molded part of the coil
  • the upper and lower casings are fixedly connected by welding or riveting. Welding or riveting may cause damage to the coil device, affecting the performance of the coil device, and adding a process, the production process is elongated, and the production efficiency is lowered.
  • FIG. 8 is a schematic structural view of a typical electronic expansion valve
  • FIG. 9 is a schematic structural view of a positioning component of the coil device in the electronic expansion valve shown in FIG.
  • a typical electronic expansion valve includes a coil device 1' and a valve body 2', wherein the coil device further includes a housing, a stator winding mounted in the housing, and a positioning member 3' mounted outside the housing; the valve body 2' A positioning portion is disposed thereon, and the positioning member 3' is engaged with the positioning portion to achieve engagement between the coil device 1' and the valve body 2'.
  • the positioning member 3' includes a base 31', and a latching portion 32' mounted on the base 31' and a positioning step portion 33'. When assembled, the positioning member 3' is welded to the housing through the base 31' and passes through the latching portion. 32' is engaged with the positioning portion of the valve body 2', and the position of the coil device is adjusted by the positioning step portion 33'.
  • connection between the positioning component and the housing is achieved by means of soldering, which causes galvanic corrosion of the metal due to the soldering process, causing corrosion of the housing and the positioning component, affecting the service life of the coil device; meanwhile, the positioning component and the housing are added.
  • the processing steps increase the processing cost of the coil device.
  • a new coil device is provided to avoid connection with the housing by soldering, thereby avoiding galvanic corrosion caused by the soldering process, prolonging the service life of the coil device, and reducing processing during positioning of the positioning component and the housing.
  • the process which reduces the processing cost of the coil device and avoids the damage of the coil device, is an urgent problem to be solved by those skilled in the art.
  • An object of the present invention is to provide a coil device for an electronic expansion valve which can be prevented from being connected to a casing by means of welding, thereby avoiding galvanic corrosion caused by a welding process, prolonging the service life of the coil device, and reducing positioning components. And the processing process when the casing is installed, the processing cost of the coil device is reduced, and the damage of the coil device is avoided.
  • Another object of the present invention is to provide an electronic expansion valve including the above coil device.
  • the present invention provides a coil device for an electronic expansion valve
  • the utility model comprises a detachable casing and a stator winding disposed in the inner cavity of the casing; the casing is provided with a flow guiding passage, the inlet of the guiding channel is connected with the pouring port, and an outlet thereof is in communication with the inner cavity of the casing.
  • the flow guiding channel passes through a split of the housing.
  • the outer side wall of the housing is provided with an injection ring opposite the inlet of the flow channel, the spout being disposed on the injection ring.
  • the housing includes a first housing and a second housing detachably connected in a radial direction, and the injection ring is disposed at an interface of the first housing and the second housing.
  • the flow guiding passage is an opening portion provided at an edge of the first casing and/or the second casing.
  • the opening has a plurality of openings, and each of the openings is evenly distributed along a circumferential direction of the casing.
  • the bottom of the opening portion is provided with a hook-shaped groove.
  • the flow guiding channel is a through hole provided in a sidewall of the first housing and/or the second housing.
  • the through hole has a plurality of through holes, and each of the through holes is evenly distributed along a circumference of the case.
  • the inlet of the flow guiding channel is disposed opposite to the pouring port.
  • the present invention also provides an electronic expansion valve comprising a valve body and a coil device disposed in the valve body, the coil device being a coil device as described above.
  • the coil device provided by the invention is used for an electronic expansion valve, the coil device comprises a detachable casing and a stator winding disposed in the inner cavity of the casing, wherein the casing is provided with a flow guiding passage, the inlet and the pouring of the guiding channel The mouth is connected, and the outlet thereof communicates with the inner cavity of the casing; during the injection molding process, the injection molding material entering through the pouring port enters the flow guiding channel from the inlet and enters the inner cavity of the casing through the guiding channel, thereby being on the inner side wall of the casing An encapsulation layer is formed between the stator windings, and after the injection molding is completed, the encapsulation material is filled in the encapsulation layer and the flow guiding channel.
  • the encapsulating material can enter the inner cavity of the casing through the flow guiding passage opened in the casing, the encapsulation of the stator winding is formed in the inner cavity of the casing, and both end faces and most sides of the casing are not enclosed.
  • the encapsulation material is saved and the production cost is reduced.
  • the coil device provided by the present invention has an outer side wall of the casing provided with an injection ring opposite to the inlet of the flow guiding passage, and the pouring port is disposed on the injection ring; during the injection molding process The injection molding material entering the pouring port flows along the injection ring to the inlet of the flow guiding channel, and then enters the inner cavity of the casing, and the area of the injection ring is larger than that of the pouring port, and the inlet of the guiding channel It is easier to align with the sprue, which breaks the limitation of the position of the sprue and enlarges the settable range of the sprue.
  • the coil device provided by the present invention has an inlet of the flow guiding passage opposite to the pouring port, and the inlet of the guiding channel is directly opposite to the pouring port, and the injection molding material entering the pouring port is directly Entering the flow guiding channel from the inlet and entering the inner cavity of the casing shortens the flow path of the injection molding material, further avoiding waste of the injection molding material; at the same time, it is not necessary to provide an injection ring on the casing, which simplifies the structure of the device and saves the economy. Manufacturing costs.
  • the present invention also provides a coil device for an electronic expansion valve, comprising: a housing having a lumen, and a positioning member coupled to the valve body of the electronic expansion valve; the housing is provided with an injection molding passage, When the coil device is encapsulated, the injection molding material reaches the end face of the housing through the injection molding channel, and the positioning member is formed on the end face of the housing.
  • the injection molding channel includes a through hole opened in the end surface, an inlet end of the through hole is located in an inner cavity of the housing, and an outlet end thereof is located at the end surface.
  • the outer diameter of the outlet end of the through hole is larger than the outer diameter of the skeleton of the coil device and the end surface.
  • the through holes are provided in plurality, and each of the through holes is evenly distributed along a circumferential direction of the end surface.
  • the outlet end of the through hole has an oblong cross section.
  • the injection molding passage includes an extension portion provided on a side wall of the casing, an inlet end of the extension portion is disposed in an injection ring of the coil device, and an outlet end thereof is disposed at the end surface.
  • the extension has a plurality of extensions, and each of the extensions is circumferentially evenly distributed to the housing.
  • the present invention also provides an electronic expansion valve comprising a valve body and a coil device disposed in the valve body, the coil device being a coil device as described above.
  • the coil device provided by the present invention is used for an electronic expansion valve, the coil device comprising a housing having a cavity, and a positioning component connected to the valve body of the electronic expansion valve, the injection molding channel is opened on the housing, and the coil device is in the package
  • the injection molding material reaches the end surface of the casing through the injection molding passage, and the positioning member is formed on the end surface of the casing.
  • the positioning component can be integrally injection molded while the coil device is encapsulated, and the positioning component and the housing are fixed without additional welding procedure, thereby reducing the installation process of the positioning component and the housing, and reducing the processing of the coil.
  • the injection molding process is filled with resin material to avoid galvanic corrosion caused by the welding process, avoiding corrosion of the casing and prolonging the service life of the coil device.
  • the coil device of the present invention has an injection passage including a through hole formed in an end surface of the casing, the inlet end of the through hole being located in the inner cavity of the casing, and the outlet end of the through hole being located at the end surface;
  • the resin material for injection molding fills the inner cavity of the casing, and flows through the injection passage to the end surface of the casing to form the above-mentioned positioning member on the end surface; thus, the through hole which is axially opened at the end surface of the casing serves as a through hole.
  • Injection molding channel the structure is relatively simple, saving processing and manufacturing costs.
  • the coil device provided by the present invention has an injection passage further including an extension portion disposed on a sidewall of the housing, and an inlet end of the extension portion is disposed in the injection ring of the coil device, The outlet end is disposed at the end surface; during encapsulation, the resin material for injection molding in the inner cavity of the casing is also entered through the injection ring, and an extension portion is disposed between the injection ring and the end surface of the casing, and the resin material for injection molding is directly from the injection ring Arriving at the end face to form the upper positioning component; thus, the injection molding channel increases the structure of the extension portion, thereby cooperating with the through hole to realize injection molding of the positioning component, improving the injection molding efficiency of the positioning component, and improving the positioning component and the encapsulation layer Part of the connection strength.
  • FIG. 1 is a cross-sectional view showing a specific embodiment of a coil device according to the present invention.
  • FIG. 2 is a perspective view of a specific embodiment of a coil device according to the present invention.
  • FIG. 3 is a schematic structural view of a specific embodiment of a flow guiding channel in the coil device shown in FIG. 2;
  • FIG. 4 is a schematic structural view of a specific embodiment of the opening portion of FIG. 3;
  • FIG. 5 is a schematic structural view showing a form of a sprue of a coil device according to the present invention.
  • FIG. 6 is a schematic structural view of another embodiment of a coil device according to the present invention.
  • FIG. 7 is a schematic flow chart of a package assembly process of a coil device according to the present invention.
  • Figure 8 is a schematic structural view of a typical electronic expansion valve
  • FIG. 9 is a schematic structural view of a positioning component of a coil device in the electronic expansion valve shown in FIG. 8;
  • FIG. 10 is a schematic structural view of another embodiment of a coil device according to the present invention.
  • Figure 11 is a schematic structural view of a housing of the coil device shown in Figure 10;
  • FIG. 12 is a schematic structural view of another embodiment of a coil device according to the present invention.
  • the core of the present invention is to provide a coil device for an electronic expansion valve that avoids being connected to the housing by soldering, thereby avoiding galvanic corrosion caused by the soldering process, prolonging the service life of the coil device, and reducing positioning components and The processing procedure during the mounting of the housing reduces the processing cost of the coil device and avoids damage to the coil device.
  • Another core of the present invention is to provide an electronic expansion valve including the above coil device.
  • FIG. 1 is a cross-sectional view showing a specific embodiment of a coil device according to the present invention.
  • the coil device provided by the present invention is used for an electronic expansion valve, and the coil device comprises a detachable housing 1 and a stator winding 2 disposed in the inner cavity of the housing.
  • the housing 1 is provided with a flow guiding channel, and the guiding channel is
  • the inlet is in communication with the sprue 3, the outlet of which is in communication with the inner chamber of the housing, and the flow guiding passage passes through the disassembly of the housing 1; during the injection molding process, the injection molding material entering through the sprue 3 enters the diversion from the inlet
  • the passage enters the inner cavity of the casing through the flow guiding passage, thereby forming an encapsulation layer 9 between the inner side wall of the casing 1 and the stator winding 2. After the injection molding is completed, the encapsulation material is filled in the encapsulation layer and the flow guiding passage.
  • the above-mentioned flow guiding passage is not limited to being disposed at the disassembling portion of the casing 1. As long as the inner cavity of the casing 1 and the pouring port 3 can be communicated, the flow guiding passage can be theoretically opened at any position of the casing 1.
  • the above-mentioned flow guiding passage may be a first through hole 52 which is configurable in the thickness direction of the casing 1 or a first through hole 52 which is inclined with respect to the thickness direction of the casing 1 and the first through hole 52
  • the axis may be a straight line, a fold line or even a curved line; the inlet of the flow guiding channel is an opening in the outer side wall of the casing 1, and the outlet of the flow guiding channel is an opening in the inner side wall of the casing 1.
  • the flow guiding passage can be divided into several parts by the splitting of the casing 1 and divided into the shell 1
  • the two parts, that is, the first housing 11 and the second housing 12 are exemplified.
  • the structure of the flow guiding passage may be such that the inlet thereof is located in the first housing 11 and the outlet is located in the second housing 12, and the passage portion passes through the The junction of a casing 11 and the second casing 12; the flow guiding passage may also be directly opened at the junction of the first casing 11 and the second casing 12.
  • the encapsulating materials employed in the present invention are various injection molding materials conventionally used in the art, such as ABA, ABS, and the like.
  • the encapsulating material can enter the inner cavity of the casing 1 through the flow guiding passage opened in the casing 1, the encapsulation of the stator winding 2 is formed in the inner cavity of the casing, and both end faces and most of the side walls of the casing 1 are formed.
  • the flow guiding passage is also filled with the injection molding material, and the diversion passage passes through the split portion of the casing 1, Then, the independent shell parts are combined by the injection molding material to realize the fixed connection between the parts of the casing 1 , and the installation and fixing of the casing 1 are realized at the same time of encapsulation, and the welding or riveting process is unnecessary, and the coil is avoided.
  • the device is damaged and the production process is shortened and the production efficiency is improved.
  • FIG. 2 is a perspective view of a specific embodiment of a coil device according to the present invention.
  • the coil device provided by the present invention has an outer side wall of the casing 1 provided with an injection ring 4 opposite to the inlet of the flow guiding channel, and the pouring port 3 is disposed on the injection ring 4;
  • the injection molding material entering the pouring port 3 flows along the injection ring 4 to the inlet of the flow guiding channel, and then enters the inner cavity of the casing.
  • the area of the injection ring 4 is larger, and the inlet of the guiding channel is It is easier to align with the sprue 3, breaking the limitation of the position of the sprue 3, and expanding the settable range of the sprue 3.
  • the injection ring 4 can be circumferentially arranged around the casing 1 such that the injection molding material flowing in the pouring port 3 at any position on the injection ring 4 can flow on the injection ring 4 and enter the casing cavity for injection molding.
  • the process has good continuity and high efficiency.
  • the injection ring 4 is not limited to one week, and the injection ring 4 can be segmented.
  • an injection ring 4 of a proper size is disposed at each of the gates 3, and the inlets of the flow channels are respectively Different injection molding rings 4 are aligned, that is, each pouring port 3 passes through different injection molding rings 4 and the inlet pairs of the respective flow guiding channels The injection molding material flowing into each of the pouring openings 3 enters the housing cavity through the corresponding flow guiding passages.
  • the first housing 11 and the second housing 12 are detachably connected along the radial direction of the housing, and the injection ring 4 is disposed at the junction of the first housing 11 and the second housing 12 so that The fixed connection of the two housings is achieved by injection molding material in the injection ring 4.
  • the injection ring 4 can be formed by a ring-shaped sprue 3 .
  • first housing 11 and the second housing 12 are not limited to being split in the radial direction of the housing 1, and the purpose of splitting the housing 1 is to mount the components inside the housing 1, so that The splitting is sufficient, and the splitting of the first housing 11 and the second housing 12 in any form and direction is not limited.
  • the above-mentioned flow guiding passage may be an opening portion 51 provided at the edge of the first casing 11 and the second casing 12.
  • the opening portion 51 is divided into two parts, and a part is opened in the first casing 11 The other part is opened on the second casing 12, and the two portions of the opening portion 51 are oppositely opened, so that the injection molding material smoothly enters the inner cavity of the casing to ensure the smooth completion of the encapsulation.
  • the opening portion 51 is not limited to being disposed on the first housing 11 and the second housing 12, and may be provided only on the first housing 11 or only on the second housing 12.
  • the opening portion 51 has a plurality of openings, and each of the opening portions 51 is evenly distributed along the circumferential direction of the casing 1.
  • the first casing 11 and the second casing 12 generally follow the diameter of the casing 1 in consideration of the convenience of disassembly.
  • the opening portions 51 are evenly distributed in the circumferential direction of the casing 1 so as to be matched with the junctions of the first casing 11 and the second casing 12.
  • a hook-shaped groove 511 may be disposed at the bottom of the opening portion 51. After the injection molding, the injection-molded layer is integrated into the hook-shaped groove 511, so that the axial fixation of the first outer casing and the second outer casing can be achieved. The disengagement of the two-part housing is prevented, and the assembly reliability of the housing 1 is improved.
  • the above-described flow guiding passage is not limited to the above-described opening portion 51, and may be a first through hole 52 provided in the side walls of the first casing 11 and/or the second casing 12.
  • the first through hole 52 may have a plurality of, and each of the first through holes 52 is evenly distributed along the circumferential direction of the housing 1.
  • the first through hole 52 and the opening portion 51 are simultaneously disposed.
  • the function of the first through hole 52 is mainly to achieve axial fixation of the first housing 11 and the second housing 12 to prevent the first housing.
  • the disengagement of the first housing 12 and the second housing 12 serves as an auxiliary function for the flow guiding passage to be the first through hole 52.
  • the pouring port 3 of the mold used in the present invention may be a square port, a circular port or the like, and various forms of the sprue 3 conventionally used in the art; preferably, as shown in FIG. 5, connected to the above-mentioned injection ring 4
  • a transitional envelope structure can be used, and in the case of injection molding, a latent dot gate can be used on the transition envelope 41.
  • the sprue 3 provided by the present invention is not limited to the above-described arrangement, and may be various forms of the sprue 3 conventionally used in the art.
  • FIG. 6 is a schematic structural diagram of another embodiment of a coil device according to the present invention.
  • the coil device provided by the present invention has an inlet of the flow guiding passage opposite to the pouring port 3, and directly makes the inlet of the guiding channel and the pouring port 3 relatively positive, and the pouring port 3 enters.
  • the injection molding material enters the flow guiding channel directly from the inlet, and then enters the inner cavity of the casing 1, shortening the flow path of the injection molding material, further avoiding waste of the injection molding material; meanwhile, it is not necessary to provide the injection ring 4 on the casing 1, which simplifies The structure of the device saves manufacturing costs.
  • the above-described structure in which the injection ring 4 is not provided can also be understood as an embodiment in the case where the thickness of the injection ring 4 described in the above embodiment is the minimum limit.
  • This embodiment merely eliminates the structure of the injection ring 4 and defines the position of the gate 3 and the inlet of the flow channel, and other structures are the same as in the first embodiment.
  • FIG. 7 is a schematic flow chart of a package encapsulation process of a coil device according to the present invention.
  • a plurality of enameled wires 62 are wound around the bobbin 61 of the coil device, and the enameled wire 62 is wound around the pins 63 fixed to the bobbin 61, and the electrical connection between the enamelled wire 62 and the pins 63 is achieved by soldering or the like.
  • stator winding 2 Forming the stator winding 2; before inserting the molding cavity, mounting the housing 1 and the electromagnetic plate 64 on the stator winding 2, respectively, and superimposing the assembled two components together to form the stator assembly 7;
  • the stator assembly 7 is placed in an injection molding cavity, and is melted and fixed by a resin to form a coil injection molded part 8, thereby achieving insulation encapsulation of the coil stator winding 2, and axial and radial positioning of the first housing 11 and the second housing 12.
  • the annular injection ring 4 can also be formed in the cavity by a rectangular pouring gate 3 distributed along the circumference.
  • FIG. 10 is a specific implementation of the coil device provided by the present invention.
  • FIG. 11 is a schematic structural view of a casing in the coil device shown in FIG. 10.
  • the coil device provided by the present invention is used for an electronic expansion valve, and the coil device includes a bobbin 61 on which a certain number of enameled wires 62 are wound, and an enameled wire 62 is wound around a pin 63 fixed to the bobbin 61.
  • the electrical conduction connection between the enameled wire 62 and the pin 63 is achieved by soldering or the like to form a coil stator winding; the housing 1 and the electromagnetic plate 64 are respectively mounted on the upper and lower sides of the stator winding, and the stator assembly is superposed to form a stator assembly, and then the stator assembly is assembled It is placed in an injection mold cavity and is fixed by melting with a thermosetting or thermoplastic resin to form a coil injection molded part.
  • the coil device further includes a housing 1 having a lumen, and a positioning member 42 connected to the valve body of the electronic expansion valve.
  • the housing 1 is provided with an injection passage, and when the coil device is encapsulated, the injection molding material is reached through the injection passage.
  • the end face 13 of the housing 1 and the positioning element 42 are formed on the end face 13 of the housing 1.
  • the positioning component 42 can be integrally injection molded while the coil device is encapsulated, and the positioning component 42 and the housing 1 can be fixed without additional welding procedures, thereby reducing the mounting process of the positioning component 42 and the housing 1.
  • the processing cost of the coil is reduced; at the same time, the injection molding process is filled with a resin material to avoid galvanic corrosion caused by the welding process, avoiding corrosion of the casing 1 and prolonging the service life of the coil device.
  • the coil device of the present invention has an injection passage including a second through hole 43 formed in the end surface 13 of the casing, and an inlet end of the second through hole 43 is located in the inner cavity of the casing 1.
  • the outlet end is located at the end surface 13; when the coil device is encapsulated, the resin material for injection molding fills the inner cavity of the housing 1, and flows through the injection passage to the end surface 13 of the housing 1, forming the positioning member 42 on the end surface 13;
  • the second through hole 43 axially opened at the end surface 13 of the casing serves as an injection passage, and the structure is relatively simple, which saves processing and manufacturing costs.
  • the second through hole 43 may be opened in the thickness direction of the casing 1 or may be a second through hole 43 inclined with respect to the thickness direction of the casing 1.
  • the axis of the second through hole 43 may be a straight line or may be Polyline, even curves.
  • the outer diameter of the outlet end of the second through hole 43 is larger than the outer diameter of the frame 61 of the coil device and the end surface 13, so that after the frame 61 of the coil device is assembled with the casing 1, the outlet end of the second through hole 43 It will not be completely obscured to ensure that the flow path of the resin material can be formed during injection molding.
  • the second through hole 43 can communicate with the end surface 13 of the casing and the inner cavity to form the positioning member 42 on the end surface 13, and the specific outer diameter of the outlet end of the second through hole 43 is not The limit is larger than the outer diameter at which the skeleton 61 and the end surface 13 are in contact with each other. As long as the resin material can pass smoothly.
  • the cross section of the outlet end of the second through hole 43 may be an oblong shape, or may be any other shape such as a circle, a square, or other regular or irregular shape.
  • the shape of the cross section of the second through hole 43 may be the same, that is, the circle may be rounded everywhere, or may be square or the like everywhere, or the inlet end may be circular, and the outlet end may be of other shapes or the like;
  • the outer diameters of the through holes 43 may be equal or slightly different, and may be determined according to actual use conditions.
  • a plurality of the second through holes 43 may be disposed, and each of the second through holes 43 is evenly distributed along the circumferential direction of the end surface 13, so that during the injection molding of the positioning member 42, the plurality of second through holes 43 are simultaneously conveyed by the resin material for injection molding.
  • the efficiency of the injection molding of the positioning member 42 is improved, and the uniformity of the molding of the positioning member 42 is ensured.
  • the second through holes 43 may be provided in six, eight or more, and each of the second through holes 43 is preferably evenly distributed in the circumferential direction of the end surface 13 or may be non-uniformly disposed.
  • FIG. 12 is a schematic structural diagram of another embodiment of a coil device according to the present invention.
  • the coil device provided by the present invention further includes an extension portion 44 of the side wall 14 of the housing 1 , and an inlet end of the extension portion 44 is disposed at the injection ring of the coil device. 4, the outlet end thereof is disposed on the end surface 13; at the time of encapsulation, the resin material for injection molding in the inner cavity of the housing is also entered through the injection ring 4, and an extension 44 is provided between the injection ring 4 and the end surface 13 of the housing 1.
  • the resin material for injection molding is directly from the injection ring 4 to the end face 13 to form the upper positioning member 42; thus, the injection passage increases the structure of the extension portion 44, thereby cooperating with the second through hole 43 to effect injection molding of the positioning member 42.
  • the injection efficiency of the positioning member 42 is improved, and the connection strength between the positioning member 42 and the encapsulation portion is improved.
  • the extending portion 44 may be disposed on the side wall 14 in the thickness direction of the casing 1 or may be disposed on the side wall 14 obliquely with respect to the thickness direction.
  • the extending axis of the extending portion 44 may be a straight line, a fold line or a curved line or the like.
  • extensions 44 may be provided by the present invention, and the extensions 44 are circumferentially evenly distributed to the housing 1 in order to improve the injection efficiency of the positioning member 42 and to ensure injection uniformity of the positioning member 42.
  • the extensions 44 may be four or two, five or other numbers.
  • the extension 44 may be connected to the second through hole 43 is coexisting, and the second through hole 43 may not be provided, and only the extending portion 44 may be provided, and the function of the extending portion 44 in place of the second through hole 43 may be employed.
  • the present invention also provides an electronic expansion valve including the above-mentioned coil device.
  • an electronic expansion valve including the above-mentioned coil device.

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  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Thermal Sciences (AREA)
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Abstract

A coil device for an electronic expansion valve. The coil device comprises a detachable housing and a stator winding provided in an inner cavity of the housing. A flow channel is provided on the housing. An inlet of the flow channel is in communication with a pouring port, and an outlet thereof is in communication with the inner cavity of the housing; or an injection molding material reaches an end surface of the housing through an injection molding channel, and forms a positioning element on the end surface of the housing. This coil is avoided from using a welding manner to be connected to the housing, thereby avoiding electrochemical corrosion caused by a welding process, prolonging the service life of the coil device, further simplifying the procedure of mounting of the positioning element and the housing, reducing the manufacturing costs of the coil device, and preventing damage of the coil device. Also provided is an electronic expansion valve using the coil device.

Description

一种电子膨胀阀及其线圈装置Electronic expansion valve and coil device thereof
本申请要求于2013年9月30日提交中国专利局、申请号为201310465007.6、发明名称为“一种电子膨胀阀及其线圈装置”的中国专利申请的优先权,以及于2013年9月30日提交中国专利局、申请号为201310465022.0、发明名称为“一种电子膨胀阀及其线圈装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese Patent Application No. 201310465007.6, entitled "Electronic Expansion Valve and Coil Device", filed on September 30, 2013, and September 30, 2013 Priority is claimed on Chinese Patent Application No. 201310465022.0, the entire disclosure of which is hereby incorporated by reference in its entirety in its entirety in its entirety in the the the the the the the the the
技术领域Technical field
本发明涉及热交换系统流量调节阀领域,特别涉及一种用于电子膨胀阀的线圈装置。本发明还涉及一种包括上述线圈装置的电子膨胀阀。The present invention relates to the field of flow regulating valves for heat exchange systems, and more particularly to a coil device for an electronic expansion valve. The invention further relates to an electronic expansion valve comprising the above coil device.
背景技术Background technique
电子膨胀阀是热交换系统,尤其是变频设备中的重要节流装置。电子膨胀阀包括阀体和安装在阀体上的线圈装置,其中线圈装置是电子膨胀阀工作的驱动源,利用线圈装置通电产生的磁场带动阀体动作。线圈装置包括壳体和安装在壳体内的定子绕组,为保证线圈装置的电气绝缘性,通常需要将定子绕组采用注塑材料包封起来。Electronic expansion valves are heat exchange systems, especially important throttling devices in frequency conversion equipment. The electronic expansion valve comprises a valve body and a coil device mounted on the valve body, wherein the coil device is a driving source for the operation of the electronic expansion valve, and the magnetic field generated by the coil device energizes the valve body to act. The coil assembly includes a housing and stator windings mounted within the housing. To ensure electrical insulation of the coil assembly, it is often desirable to encapsulate the stator windings with an injection molding material.
传统的线圈装置多采用外包封的方式,即如专利CN 101930821A所示,线圈装置在放入模具包封前,壳体已经组装到定子绕组外,在模具中包封后,壳体被注塑材料包封在里面。但是,该种外包封的形式将整个壳体包封起来,需要使用较多的注塑材料,制作成本较高;同时,受包封材料及模具结构影响,若要保证包封层不开裂,外包封线圈需采用高品级的包封材料,加工成本较高。The conventional coil device adopts the method of outsourcing sealing, that is, as shown in the patent CN 101930821A, the coil device is assembled outside the stator winding before being placed in the mold encapsulation, and after being encapsulated in the mold, the casing is injected with the injection material. Enclosed inside. However, the form of the outer envelope encloses the entire casing, requires more injection molding materials, and has a higher manufacturing cost; at the same time, it is affected by the encapsulation material and the mold structure, and if the encapsulation layer is not cracked, the outer package is outsourced. The sealing coil needs to adopt high-grade encapsulation material, and the processing cost is high.
为了节约生产成本,目前多采用内包封的方式,即如专利CN1831410A所示,先将定子绕组包封形成注塑件,再在注塑件外装配壳体;这样,壳体是在注塑件成型后再装配到注塑件外部的,注塑件位于壳体内部,不需将壳体包封,节约了注塑材料的用量。In order to save production costs, the inner encapsulation method is adopted at present, that is, as shown in the patent CN1831410A, the stator winding is first encapsulated to form an injection molded part, and then the outer casing is assembled outside the injection molded part; thus, the housing is formed after the injection molded part is molded. The outer part of the injection molded part is assembled inside the casing, and the casing is not required to be enclosed, which saves the amount of the injection molding material.
但是,采用内包封形式时,由于壳体要在定子绕组包封后装配,需要将壳体拆分为上壳体和下壳体两部分,该种内包封的形式,包封的部分不包括壳体,在已经包封成型的线圈注塑件上,安装上壳体和下壳体,并通 过焊接或铆接方式固定连接上、下壳体。而焊接或铆接可能对线圈装置形成损伤,影响线圈装置的使用性能,且增加了一道工序,生产流程拉长,降低了生产效率。However, in the case of the inner enveloping form, since the casing is to be assembled after the stator winding is encapsulated, the casing needs to be split into two parts, the upper casing and the lower casing, in the form of the inner envelope, the enclosed portion does not include a housing on which the upper and lower housings are mounted on the injection molded molded part of the coil The upper and lower casings are fixedly connected by welding or riveting. Welding or riveting may cause damage to the coil device, affecting the performance of the coil device, and adding a process, the production process is elongated, and the production efficiency is lowered.
另外,线圈装置可通过其壳体上设置的定位元件卡接于阀体。请参考图8和图9,图8为一种典型的电子膨胀阀的结构示意图;图9为图8所示电子膨胀阀中线圈装置定位元件的结构示意图。In addition, the coil device can be snapped to the valve body by a positioning member provided on its housing. Please refer to FIG. 8 and FIG. 9. FIG. 8 is a schematic structural view of a typical electronic expansion valve; FIG. 9 is a schematic structural view of a positioning component of the coil device in the electronic expansion valve shown in FIG.
一种典型的电子膨胀阀包括线圈装置1′和阀体2′,其中,线圈装置进一步包括壳体、安装在壳体内的定子绕组,以及安装于壳体外的定位元件3′;阀体2′上设置有定位部,定位元件3′与定位部配合,以实现线圈装置1′与阀体2′的卡接。定位元件3′包括基体31′,以及安装在基体31′上的卡位部32′和定位台阶部33′,装配时,定位元件3′通过基体31′焊接于壳体,并通过卡位部32′与阀体2′的定位部配合,通过定位台阶部33′调节线圈装置的位置。A typical electronic expansion valve includes a coil device 1' and a valve body 2', wherein the coil device further includes a housing, a stator winding mounted in the housing, and a positioning member 3' mounted outside the housing; the valve body 2' A positioning portion is disposed thereon, and the positioning member 3' is engaged with the positioning portion to achieve engagement between the coil device 1' and the valve body 2'. The positioning member 3' includes a base 31', and a latching portion 32' mounted on the base 31' and a positioning step portion 33'. When assembled, the positioning member 3' is welded to the housing through the base 31' and passes through the latching portion. 32' is engaged with the positioning portion of the valve body 2', and the position of the coil device is adjusted by the positioning step portion 33'.
但是,通过焊接的方式实现定位元件与壳体的连接,由于焊接工艺会造成金属的电化腐蚀,使壳体和定位元件产生锈蚀,影响线圈装置的使用寿命;同时,增加了定位元件和壳体的加工工序,增加了线圈装置的加工成本。However, the connection between the positioning component and the housing is achieved by means of soldering, which causes galvanic corrosion of the metal due to the soldering process, causing corrosion of the housing and the positioning component, affecting the service life of the coil device; meanwhile, the positioning component and the housing are added. The processing steps increase the processing cost of the coil device.
因此,提供一种新的线圈装置,使其避免通过焊接的方式与壳体连接,从而避免由于焊接工艺导致的电化腐蚀,延长线圈装置的使用寿命,同时减少定位元件和壳体安装时的加工工序,降低线圈装置的加工成本,又避免线圈装置的损坏,就成为本领域技术人员亟需解决的问题。Therefore, a new coil device is provided to avoid connection with the housing by soldering, thereby avoiding galvanic corrosion caused by the soldering process, prolonging the service life of the coil device, and reducing processing during positioning of the positioning component and the housing. The process, which reduces the processing cost of the coil device and avoids the damage of the coil device, is an urgent problem to be solved by those skilled in the art.
发明内容Summary of the invention
本发明的目的是提供一种用于电子膨胀阀的线圈装置,其能避免通过焊接的方式与壳体连接,从而避免由于焊接工艺导致的电化腐蚀,延长线圈装置的使用寿命,同时减少定位元件和壳体安装时的加工工序,降低线圈装置的加工成本,又避免线圈装置的损坏。本发明的另一目的是提供一种包括上述线圈装置的电子膨胀阀。SUMMARY OF THE INVENTION An object of the present invention is to provide a coil device for an electronic expansion valve which can be prevented from being connected to a casing by means of welding, thereby avoiding galvanic corrosion caused by a welding process, prolonging the service life of the coil device, and reducing positioning components. And the processing process when the casing is installed, the processing cost of the coil device is reduced, and the damage of the coil device is avoided. Another object of the present invention is to provide an electronic expansion valve including the above coil device.
为解决上述技术问题,本发明提供一种用于电子膨胀阀的线圈装置, 包括可拆分的壳体和设置于壳体内腔的定子绕组;所述壳体上开设有导流通道,所述导流通道的入口与浇注口连通,其出口与所述壳体内腔连通。In order to solve the above technical problems, the present invention provides a coil device for an electronic expansion valve, The utility model comprises a detachable casing and a stator winding disposed in the inner cavity of the casing; the casing is provided with a flow guiding passage, the inlet of the guiding channel is connected with the pouring port, and an outlet thereof is in communication with the inner cavity of the casing.
优选地,所述导流通道经过所述壳体的拆分处。Preferably, the flow guiding channel passes through a split of the housing.
优选地,所述壳体的外侧壁设置有与所述导流通道的入口相对的注塑环,所述浇注口设置于所述注塑环上。Preferably, the outer side wall of the housing is provided with an injection ring opposite the inlet of the flow channel, the spout being disposed on the injection ring.
优选地,所述壳体包括沿径向可拆分连接的第一壳体和第二壳体,所述注塑环设置于所述第一壳体与所述第二壳体的相接处。Preferably, the housing includes a first housing and a second housing detachably connected in a radial direction, and the injection ring is disposed at an interface of the first housing and the second housing.
优选地,所述导流通道为设置在所述第一壳体和/或所述第二壳体边沿的开口部。Preferably, the flow guiding passage is an opening portion provided at an edge of the first casing and/or the second casing.
优选地,所述开口部具有多个,各所述开口部沿所述壳体的周向均布。Preferably, the opening has a plurality of openings, and each of the openings is evenly distributed along a circumferential direction of the casing.
优选地,所述开口部的底部设置有勾形槽。Preferably, the bottom of the opening portion is provided with a hook-shaped groove.
优选地,所述导流通道为设置在所述第一壳体和/或所述第二壳体侧壁的通孔。Preferably, the flow guiding channel is a through hole provided in a sidewall of the first housing and/or the second housing.
优选地,所述通孔具有多个,各所述通孔沿所述壳体的周向均布。Preferably, the through hole has a plurality of through holes, and each of the through holes is evenly distributed along a circumference of the case.
优选地,所述导流通道的入口与所述浇注口相对设置。Preferably, the inlet of the flow guiding channel is disposed opposite to the pouring port.
本发明还提供一种电子膨胀阀,包括阀体和设置于所述阀体内的线圈装置,所述线圈装置为如上所述的线圈装置。The present invention also provides an electronic expansion valve comprising a valve body and a coil device disposed in the valve body, the coil device being a coil device as described above.
本发明所提供的线圈装置用于电子膨胀阀,该线圈装置包括可拆分的壳体和设置于壳体内腔的定子绕组,上述壳体上开设有导流通道,导流通道的入口与浇注口连通,其出口与壳体内腔连通;在注塑包封过程中,通过浇注口进入的注塑材料从入口进入导流通道,并经过导流通道进入壳体内腔,从而在壳体的内侧壁与定子绕组之间形成包封层,注塑完成后,在包封层和导流通道内充满包封材料。The coil device provided by the invention is used for an electronic expansion valve, the coil device comprises a detachable casing and a stator winding disposed in the inner cavity of the casing, wherein the casing is provided with a flow guiding passage, the inlet and the pouring of the guiding channel The mouth is connected, and the outlet thereof communicates with the inner cavity of the casing; during the injection molding process, the injection molding material entering through the pouring port enters the flow guiding channel from the inlet and enters the inner cavity of the casing through the guiding channel, thereby being on the inner side wall of the casing An encapsulation layer is formed between the stator windings, and after the injection molding is completed, the encapsulation material is filled in the encapsulation layer and the flow guiding channel.
这样,由于包封材料能够通过壳体上开设的导流通道进入壳体的内腔,从而在壳体内腔形成对定子绕组的包封,壳体的两端面和大部分侧面未被包封,节约了包封材料,降低了生产成本。In this way, since the encapsulating material can enter the inner cavity of the casing through the flow guiding passage opened in the casing, the encapsulation of the stator winding is formed in the inner cavity of the casing, and both end faces and most sides of the casing are not enclosed. The encapsulation material is saved and the production cost is reduced.
在一种优选的实施方式中,本发明所提供的线圈装置,其壳体的外侧壁设置有与导流通道的入口相对的注塑环,浇注口设置于该注塑环上;在注塑包封过程中,浇注口进入的注塑材料沿注塑环流动至导流通道的入口,进而进入壳体内腔,与浇注口相比,注塑环的面积更大,导流通道的入口 更容易与浇注口对正,打破了浇注口设置位置的局限性,扩大了浇注口的可设置范围。In a preferred embodiment, the coil device provided by the present invention has an outer side wall of the casing provided with an injection ring opposite to the inlet of the flow guiding passage, and the pouring port is disposed on the injection ring; during the injection molding process The injection molding material entering the pouring port flows along the injection ring to the inlet of the flow guiding channel, and then enters the inner cavity of the casing, and the area of the injection ring is larger than that of the pouring port, and the inlet of the guiding channel It is easier to align with the sprue, which breaks the limitation of the position of the sprue and enlarges the settable range of the sprue.
在另一种优选的实施方式中,本发明所提供的线圈装置,其导流通道的入口与浇注口相对设置,直接令导流通道的入口与浇注口相对正,浇注口进入的注塑材料直接从入口进入导流通道,进而进入壳体的内腔,缩短了注塑材料的流动路径,进一步避免了注塑材料的浪费;同时,无需在壳体上设置注塑环,简化了装置的结构,节约了生产制造成本。In another preferred embodiment, the coil device provided by the present invention has an inlet of the flow guiding passage opposite to the pouring port, and the inlet of the guiding channel is directly opposite to the pouring port, and the injection molding material entering the pouring port is directly Entering the flow guiding channel from the inlet and entering the inner cavity of the casing shortens the flow path of the injection molding material, further avoiding waste of the injection molding material; at the same time, it is not necessary to provide an injection ring on the casing, which simplifies the structure of the device and saves the economy. Manufacturing costs.
本发明还提供一种用于电子膨胀阀的线圈装置,包括具有内腔的壳体,和与所述电子膨胀阀的阀体连接的定位元件;所述壳体上开设有注塑通道,所述线圈装置在包封时,注塑材料通过所述注塑通道到达所述壳体的端面,并在所述壳体的端面上形成所述定位元件。The present invention also provides a coil device for an electronic expansion valve, comprising: a housing having a lumen, and a positioning member coupled to the valve body of the electronic expansion valve; the housing is provided with an injection molding passage, When the coil device is encapsulated, the injection molding material reaches the end face of the housing through the injection molding channel, and the positioning member is formed on the end face of the housing.
优选地,所述注塑通道包括开设于所述端面的通孔,所述通孔的进口端位于所述壳体的内腔,其出口端位于所述端面。Preferably, the injection molding channel includes a through hole opened in the end surface, an inlet end of the through hole is located in an inner cavity of the housing, and an outlet end thereof is located at the end surface.
优选地,所述通孔的出口端的外径,大于所述线圈装置的骨架与所述端面相贴合的外径。Preferably, the outer diameter of the outlet end of the through hole is larger than the outer diameter of the skeleton of the coil device and the end surface.
优选地,所述通孔设置有多个,各所述通孔沿所述端面的周向均布。Preferably, the through holes are provided in plurality, and each of the through holes is evenly distributed along a circumferential direction of the end surface.
优选地,所述通孔的出口端的截面为长圆形。Preferably, the outlet end of the through hole has an oblong cross section.
优选地,所述注塑通道包括设于所述壳体的侧壁的延伸部,所述延伸部的进口端设置在所述线圈装置的注塑环内,其出口端设置于所述端面。Preferably, the injection molding passage includes an extension portion provided on a side wall of the casing, an inlet end of the extension portion is disposed in an injection ring of the coil device, and an outlet end thereof is disposed at the end surface.
优选地,所述延伸部有多个,各所述延伸部周向均布于所述壳体。Preferably, the extension has a plurality of extensions, and each of the extensions is circumferentially evenly distributed to the housing.
本发明还提供一种电子膨胀阀,包括阀体和设置于所述阀体内的线圈装置,所述线圈装置为如上所述的线圈装置。The present invention also provides an electronic expansion valve comprising a valve body and a coil device disposed in the valve body, the coil device being a coil device as described above.
本发明所提供的线圈装置用于电子膨胀阀,该线圈装置包括具有内腔的壳体,和与电子膨胀阀的阀体连接的定位元件,在壳体上开设有注塑通道,线圈装置在包封时,注塑材料通过注塑通道到达壳体的端面,并在壳体的端面上形成所述定位元件。这样,在线圈装置包封的同时,即可一体注塑成型上述定位元件,无需另外增加焊接程序实现定位元件和壳体的固定,从而减少了定位元件与壳体的安装工序,降低了线圈的加工成本;同时,注塑工艺采用树脂材料填充定型,避免了焊接工艺产生的电化腐蚀,避免了壳体锈蚀,延长了线圈装置的使用寿命。 The coil device provided by the present invention is used for an electronic expansion valve, the coil device comprising a housing having a cavity, and a positioning component connected to the valve body of the electronic expansion valve, the injection molding channel is opened on the housing, and the coil device is in the package At the time of sealing, the injection molding material reaches the end surface of the casing through the injection molding passage, and the positioning member is formed on the end surface of the casing. In this way, the positioning component can be integrally injection molded while the coil device is encapsulated, and the positioning component and the housing are fixed without additional welding procedure, thereby reducing the installation process of the positioning component and the housing, and reducing the processing of the coil. At the same time, the injection molding process is filled with resin material to avoid galvanic corrosion caused by the welding process, avoiding corrosion of the casing and prolonging the service life of the coil device.
在一种优选的实施方式中,本发明所提供线圈装置,其注塑通道包括开设于壳体端面的通孔,该通孔的进口端位于壳体的内腔,其出口端位于端面;在线圈装置包封时,注塑用的树脂材料充满壳体的内腔,并通过注塑通道流至壳体的端面,在端面上形成上述定位元件;这样,用轴向开设在壳体端面的通孔充当注塑通道,结构较为简单,节约了加工制造成本。In a preferred embodiment, the coil device of the present invention has an injection passage including a through hole formed in an end surface of the casing, the inlet end of the through hole being located in the inner cavity of the casing, and the outlet end of the through hole being located at the end surface; When the device is encapsulated, the resin material for injection molding fills the inner cavity of the casing, and flows through the injection passage to the end surface of the casing to form the above-mentioned positioning member on the end surface; thus, the through hole which is axially opened at the end surface of the casing serves as a through hole. Injection molding channel, the structure is relatively simple, saving processing and manufacturing costs.
在另一种优选的实施方式中,本发明所提供的线圈装置,其注塑通道还包括设于壳体的侧壁的延伸部,该延伸部的进口端设置在线圈装置的注塑环内,其出口端设置于端面;在包封时,壳体内腔中的注塑用树脂材料也是通过注塑环进入的,在注塑环与壳体的端面之间设置延伸部,注塑用树脂材料得以从注塑环直接到达端面,以形成上定位元件;这样,注塑通道增加了延伸部的结构,从而与通孔相配合实现定位元件的注塑成型,提高了定位元件的注塑效率,且提高了定位元件与包封层部分的连接强度。In another preferred embodiment, the coil device provided by the present invention has an injection passage further including an extension portion disposed on a sidewall of the housing, and an inlet end of the extension portion is disposed in the injection ring of the coil device, The outlet end is disposed at the end surface; during encapsulation, the resin material for injection molding in the inner cavity of the casing is also entered through the injection ring, and an extension portion is disposed between the injection ring and the end surface of the casing, and the resin material for injection molding is directly from the injection ring Arriving at the end face to form the upper positioning component; thus, the injection molding channel increases the structure of the extension portion, thereby cooperating with the through hole to realize injection molding of the positioning component, improving the injection molding efficiency of the positioning component, and improving the positioning component and the encapsulation layer Part of the connection strength.
附图说明DRAWINGS
图1为本发明所提供的线圈装置一种具体实施方式的剖视图;1 is a cross-sectional view showing a specific embodiment of a coil device according to the present invention;
图2为本发明所提供的线圈装置一种具体实施方式的轴测图;2 is a perspective view of a specific embodiment of a coil device according to the present invention;
图3为图2所示线圈装置中导流通道一种具体实施方式的结构示意图;3 is a schematic structural view of a specific embodiment of a flow guiding channel in the coil device shown in FIG. 2;
图4为图3中开口部一种具体实施方式的结构示意图;4 is a schematic structural view of a specific embodiment of the opening portion of FIG. 3;
图5为本发明所提供的线圈装置一种浇注口设置形式的结构示意图;FIG. 5 is a schematic structural view showing a form of a sprue of a coil device according to the present invention; FIG.
图6为本发明所提供的线圈装置另一种具体实施方式的结构示意图;6 is a schematic structural view of another embodiment of a coil device according to the present invention;
图7为本发明所提供的线圈装置一种包封装配过程的流程示意图。FIG. 7 is a schematic flow chart of a package assembly process of a coil device according to the present invention.
图8为一种典型的电子膨胀阀的结构示意图;Figure 8 is a schematic structural view of a typical electronic expansion valve;
图9为图8所示电子膨胀阀中线圈装置定位元件的结构示意图;9 is a schematic structural view of a positioning component of a coil device in the electronic expansion valve shown in FIG. 8;
图10为本发明所提供的线圈装置另一种具体实施方式的结构示意图;10 is a schematic structural view of another embodiment of a coil device according to the present invention;
图11为图10所示线圈装置中壳体的结构示意图;Figure 11 is a schematic structural view of a housing of the coil device shown in Figure 10;
图12为本发明所提供的线圈装置另一种具体实施方式的结构示意图。其中,1-壳体,11-第一壳体,12-第二壳体;13-端面;14-侧壁;FIG. 12 is a schematic structural view of another embodiment of a coil device according to the present invention. Wherein, 1-shell, 11-first shell, 12-second shell; 13-end face; 14-side wall;
2-定子绕组,3-浇注口,4-注塑环,41-过渡包封部;2-stator winding, 3-spray, 4-injection ring, 41-transition envelope;
51-开口部,511-勾形槽,52-第一通孔;51-opening, 511-hook groove, 52-first through hole;
61-骨架,62-漆包线,63-插针,64-电磁极板; 61-skeleton, 62-lacquered wire, 63-pin, 64-electromagnetic plate;
7-定子组件,8-线圈注塑件,9-包封层;7-stator assembly, 8-coil injection molded part, 9-envelope layer;
42-定位元件;42-positioning component;
43-第二通孔;43-second through hole;
44-延伸部。44-Extension.
具体实施方式detailed description
本发明的核心是提供一种用于电子膨胀阀的线圈装置,其避免通过焊接的方式与壳体连接,从而避免由于焊接工艺导致的电化腐蚀,延长线圈装置的使用寿命,同时减少定位元件和壳体安装时的加工工序,降低线圈装置的加工成本,又能避免线圈装置的损坏。本发明的另一核心是提供一种包括上述线圈装置的电子膨胀阀。The core of the present invention is to provide a coil device for an electronic expansion valve that avoids being connected to the housing by soldering, thereby avoiding galvanic corrosion caused by the soldering process, prolonging the service life of the coil device, and reducing positioning components and The processing procedure during the mounting of the housing reduces the processing cost of the coil device and avoids damage to the coil device. Another core of the present invention is to provide an electronic expansion valve including the above coil device.
为了使本技术领域的人员更好地理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
请参考图1,图1为本发明所提供的线圈装置一种具体实施方式的剖视图。Please refer to FIG. 1. FIG. 1 is a cross-sectional view showing a specific embodiment of a coil device according to the present invention.
本发明所提供的线圈装置用于电子膨胀阀,该线圈装置包括可拆分的壳体1和设置于壳体内腔的定子绕组2,上述壳体1上开设有导流通道,导流通道的入口与浇注口3连通,其出口与壳体内腔连通,且导流通道经过所述壳体1的拆分处;在注塑包封过程中,通过浇注口3进入的注塑材料从入口进入导流通道,并经过导流通道进入壳体内腔,从而在壳体1的内侧壁与定子绕组2之间形成包封层9,注塑完成后,在包封层和导流通道内充满包封材料。The coil device provided by the present invention is used for an electronic expansion valve, and the coil device comprises a detachable housing 1 and a stator winding 2 disposed in the inner cavity of the housing. The housing 1 is provided with a flow guiding channel, and the guiding channel is The inlet is in communication with the sprue 3, the outlet of which is in communication with the inner chamber of the housing, and the flow guiding passage passes through the disassembly of the housing 1; during the injection molding process, the injection molding material entering through the sprue 3 enters the diversion from the inlet The passage enters the inner cavity of the casing through the flow guiding passage, thereby forming an encapsulation layer 9 between the inner side wall of the casing 1 and the stator winding 2. After the injection molding is completed, the encapsulation material is filled in the encapsulation layer and the flow guiding passage.
上述导流通道也不局限于设置在壳体1的拆分处,只要能够实现壳体1内腔与浇注口3的连通,导流通道理论上可是开设在壳体1的任意位置。The above-mentioned flow guiding passage is not limited to being disposed at the disassembling portion of the casing 1. As long as the inner cavity of the casing 1 and the pouring port 3 can be communicated, the flow guiding passage can be theoretically opened at any position of the casing 1.
具体地,上述导流通道可以为沿壳体1的厚度方向可设的第一通孔52,也可以为相对于壳体1的厚度方向倾斜设置的第一通孔52,第一通孔52的轴线可以为直线,也可以为折线,甚至曲线;导流通道的入口为其在壳体1外侧壁上的开口,导流通道的出口为其在壳体1内侧壁上的开口。Specifically, the above-mentioned flow guiding passage may be a first through hole 52 which is configurable in the thickness direction of the casing 1 or a first through hole 52 which is inclined with respect to the thickness direction of the casing 1 and the first through hole 52 The axis may be a straight line, a fold line or even a curved line; the inlet of the flow guiding channel is an opening in the outer side wall of the casing 1, and the outlet of the flow guiding channel is an opening in the inner side wall of the casing 1.
导流通道经过壳体1的拆分处可以有多种实现方式,以壳体1拆分为 两部分,即第一壳体11和第二壳体12为例,具体地,导流通道的结构可以为其入口位于第一壳体11,出口位于第二壳体12,通道部分穿过第一壳体11和第二壳体12的相接处;导流通道还可以直接开设在第一壳体11和第二壳体12的相接处。The flow guiding passage can be divided into several parts by the splitting of the casing 1 and divided into the shell 1 The two parts, that is, the first housing 11 and the second housing 12 are exemplified. Specifically, the structure of the flow guiding passage may be such that the inlet thereof is located in the first housing 11 and the outlet is located in the second housing 12, and the passage portion passes through the The junction of a casing 11 and the second casing 12; the flow guiding passage may also be directly opened at the junction of the first casing 11 and the second casing 12.
本发明所采用的包封材料为本领域中常规使用的各种注塑材料,例如ABA、ABS等。The encapsulating materials employed in the present invention are various injection molding materials conventionally used in the art, such as ABA, ABS, and the like.
这样,由于包封材料能够通过壳体1上开设的导流通道进入壳体1的内腔,从而在壳体内腔形成对定子绕组2的包封,壳体1的两端面和大部分侧壁都不包括在包封部分之内,从而节约了包封材料,降低了生产成本;同时,在注塑时,导流通道内也充满注塑材料,而导流通道经过壳体1的拆分处,则各独立的壳体部分通过注塑材料结合,实现壳体1各部分之间的固定连接,在包封的同时实现了壳体1的安装和固定,无需使用焊接或者铆接的工艺,避免了线圈装置的损坏,并且缩短了生产流程,提高了生产效率。In this way, since the encapsulating material can enter the inner cavity of the casing 1 through the flow guiding passage opened in the casing 1, the encapsulation of the stator winding 2 is formed in the inner cavity of the casing, and both end faces and most of the side walls of the casing 1 are formed. Not included in the enveloping portion, thereby saving the encapsulating material and reducing the production cost; meanwhile, at the time of injection molding, the flow guiding passage is also filled with the injection molding material, and the diversion passage passes through the split portion of the casing 1, Then, the independent shell parts are combined by the injection molding material to realize the fixed connection between the parts of the casing 1 , and the installation and fixing of the casing 1 are realized at the same time of encapsulation, and the welding or riveting process is unnecessary, and the coil is avoided. The device is damaged and the production process is shortened and the production efficiency is improved.
请参考图2,并请一并参考图1,图2为本发明所提供的线圈装置一种具体实施方式的轴测图。Please refer to FIG. 2, and please refer to FIG. 1 together. FIG. 2 is a perspective view of a specific embodiment of a coil device according to the present invention.
在一种具体实施方式中,本发明所提供的线圈装置,其壳体1的外侧壁设置有与导流通道的入口相对的注塑环4,浇注口3设置于该注塑环4上;在注塑包封过程中,浇注口3进入的注塑材料沿注塑环4流动至导流通道的入口,进而进入壳体内腔,与浇注口3相比,注塑环4的面积更大,导流通道的入口更容易与浇注口3对正,打破了浇注口3设置位置的局限性,扩大了浇注口3的可设置范围。In a specific embodiment, the coil device provided by the present invention has an outer side wall of the casing 1 provided with an injection ring 4 opposite to the inlet of the flow guiding channel, and the pouring port 3 is disposed on the injection ring 4; During the encapsulation process, the injection molding material entering the pouring port 3 flows along the injection ring 4 to the inlet of the flow guiding channel, and then enters the inner cavity of the casing. Compared with the pouring port 3, the area of the injection ring 4 is larger, and the inlet of the guiding channel is It is easier to align with the sprue 3, breaking the limitation of the position of the sprue 3, and expanding the settable range of the sprue 3.
显然地,注塑时注塑环4与壳体1之间有注塑材料的流动,则注塑环4与壳体1的外侧壁之间应具有适当的间隙,以保证注塑材料的顺利流动。Obviously, there is a flow of injection molding material between the injection ring 4 and the housing 1 during injection molding, and there should be a proper gap between the injection ring 4 and the outer side wall of the housing 1 to ensure smooth flow of the injection molding material.
优选地,上述注塑环4可以绕壳体1周向设置一周,这样,在注塑环4上任何位置的浇注口3流入的注塑材料均能够在注塑环4上流动,并进入壳体内腔,注塑过程的连续性较好,效率较高。从理论上来讲,上述注塑环4也不局限于设置一周,可以将注塑环4分段设置;具体地,在各浇注口3处设置适当规格的注塑环4,导流通道的各入口分别于不同的注塑环4对正,即每个浇注口3通过不同的注塑环4与各个导流通道的入口对 应,各浇注口3流入的注塑材料分别通过与其对应的导流通道进入壳体内腔。通常地,上述第一壳体11和第二壳体12沿壳体的径向可拆分的连接,上述注塑环4设置于第一壳体11与第二壳体12的相接处,以便通过注塑环4内的注塑材料实现两壳体的固定连接。Preferably, the injection ring 4 can be circumferentially arranged around the casing 1 such that the injection molding material flowing in the pouring port 3 at any position on the injection ring 4 can flow on the injection ring 4 and enter the casing cavity for injection molding. The process has good continuity and high efficiency. Theoretically speaking, the injection ring 4 is not limited to one week, and the injection ring 4 can be segmented. Specifically, an injection ring 4 of a proper size is disposed at each of the gates 3, and the inlets of the flow channels are respectively Different injection molding rings 4 are aligned, that is, each pouring port 3 passes through different injection molding rings 4 and the inlet pairs of the respective flow guiding channels The injection molding material flowing into each of the pouring openings 3 enters the housing cavity through the corresponding flow guiding passages. Generally, the first housing 11 and the second housing 12 are detachably connected along the radial direction of the housing, and the injection ring 4 is disposed at the junction of the first housing 11 and the second housing 12 so that The fixed connection of the two housings is achieved by injection molding material in the injection ring 4.
在实际操作过程中,注塑环4可以通过环形设置的浇注口3形成。In actual operation, the injection ring 4 can be formed by a ring-shaped sprue 3 .
显然地,第一壳体11和第二壳体12也不局限于沿壳体1的径向拆分,拆分壳体1的目的是为了安装壳体1内部的组件,因此,只要能够实现拆分即可,而至于第一壳体11和第二壳体12按怎样的形式和方向拆分则不受限定。Obviously, the first housing 11 and the second housing 12 are not limited to being split in the radial direction of the housing 1, and the purpose of splitting the housing 1 is to mount the components inside the housing 1, so that The splitting is sufficient, and the splitting of the first housing 11 and the second housing 12 in any form and direction is not limited.
如图3所示,上述导流通道可以为设置在第一壳体11和第二壳体12边沿的开口部51,具体地,开口部51分为两部分,一部分开设在第一壳体11上,另一部分开设在第二壳体12上,且开口部51的两部分开口方向相对,以便注塑材料顺利进入壳体内腔,保证包封的顺利完成。As shown in FIG. 3, the above-mentioned flow guiding passage may be an opening portion 51 provided at the edge of the first casing 11 and the second casing 12. Specifically, the opening portion 51 is divided into two parts, and a part is opened in the first casing 11 The other part is opened on the second casing 12, and the two portions of the opening portion 51 are oppositely opened, so that the injection molding material smoothly enters the inner cavity of the casing to ensure the smooth completion of the encapsulation.
从理论上来讲,开口部51不局限于设置在第一壳体11和第二壳体12上,也可以仅设置在第一壳体11上,或者仅设置在第二壳体12上。Theoretically, the opening portion 51 is not limited to being disposed on the first housing 11 and the second housing 12, and may be provided only on the first housing 11 or only on the second housing 12.
上述开口部51具有多个,各开口部51沿壳体1的周向均布,由于多数情况下,考虑到拆分方便性,第一壳体11和第二壳体12一般沿壳体1的径向横向拆分为上下两部分,则开口部51在壳体1的周向均布,以便于与第一壳体11和第二壳体12的相接处相匹配。The opening portion 51 has a plurality of openings, and each of the opening portions 51 is evenly distributed along the circumferential direction of the casing 1. In many cases, the first casing 11 and the second casing 12 generally follow the diameter of the casing 1 in consideration of the convenience of disassembly. Splitting into the upper and lower portions in the lateral direction, the opening portions 51 are evenly distributed in the circumferential direction of the casing 1 so as to be matched with the junctions of the first casing 11 and the second casing 12.
如图4所示,在上述开口部51的底部可以设置有勾形槽511,在注塑成型后,注塑层融入该勾形槽511内,能够实现第一外壳和第二外壳的轴向固定,防止两部分壳体脱开,提高了壳体1的装配可靠性。As shown in FIG. 4, a hook-shaped groove 511 may be disposed at the bottom of the opening portion 51. After the injection molding, the injection-molded layer is integrated into the hook-shaped groove 511, so that the axial fixation of the first outer casing and the second outer casing can be achieved. The disengagement of the two-part housing is prevented, and the assembly reliability of the housing 1 is improved.
上述导流通道也不局限于上述开口部51,也可以为设置在第一壳体11和/或第二壳体12侧壁的第一通孔52。第一通孔52可以具有多个,各第一通孔52沿壳体1的周向均布。The above-described flow guiding passage is not limited to the above-described opening portion 51, and may be a first through hole 52 provided in the side walls of the first casing 11 and/or the second casing 12. The first through hole 52 may have a plurality of, and each of the first through holes 52 is evenly distributed along the circumferential direction of the housing 1.
优选地,上述第一通孔52和开口部51同时设置,此时,第一通孔52的作用主要是实现第一壳体11和第二壳体12的轴向固定,防止第一壳体11和第二壳体12的脱开,充当导流通道为第一通孔52的辅助功能。Preferably, the first through hole 52 and the opening portion 51 are simultaneously disposed. At this time, the function of the first through hole 52 is mainly to achieve axial fixation of the first housing 11 and the second housing 12 to prevent the first housing. The disengagement of the first housing 12 and the second housing 12 serves as an auxiliary function for the flow guiding passage to be the first through hole 52.
本发明所使用的模具的浇注口3可以为方形口、圆形口等本领域常规使用的各种形式的浇注口3;优选地,如图5所示,与上述注塑环4相连 处可以采用过渡包封部结构,在注塑包封时,在过渡包封部41上可采用潜伏式点浇口形式。显然地,本发明所提供的浇注口3不局限于上述设置方式,其可以为本领域常规使用的各种形式的浇注口3。The pouring port 3 of the mold used in the present invention may be a square port, a circular port or the like, and various forms of the sprue 3 conventionally used in the art; preferably, as shown in FIG. 5, connected to the above-mentioned injection ring 4 A transitional envelope structure can be used, and in the case of injection molding, a latent dot gate can be used on the transition envelope 41. Obviously, the sprue 3 provided by the present invention is not limited to the above-described arrangement, and may be various forms of the sprue 3 conventionally used in the art.
还可以对本发明所提供的线圈装置进行进一步的改进。Further improvements can be made to the coil arrangement provided by the present invention.
请参考图6,图6为本发明所提供的线圈装置另一种具体实施方式的结构示意图。Please refer to FIG. 6. FIG. 6 is a schematic structural diagram of another embodiment of a coil device according to the present invention.
在另一种优选的实施方式中,本发明所提供的线圈装置,其导流通道的入口与浇注口3相对设置,直接令导流通道的入口与浇注口3相对正,浇注口3进入的注塑材料直接从入口进入导流通道,进而进入壳体1的内腔,缩短了注塑材料的流动路径,进一步避免了注塑材料的浪费;同时,无需在壳体1上设置注塑环4,简化了装置的结构,节约了生产制造成本。In another preferred embodiment, the coil device provided by the present invention has an inlet of the flow guiding passage opposite to the pouring port 3, and directly makes the inlet of the guiding channel and the pouring port 3 relatively positive, and the pouring port 3 enters. The injection molding material enters the flow guiding channel directly from the inlet, and then enters the inner cavity of the casing 1, shortening the flow path of the injection molding material, further avoiding waste of the injection molding material; meanwhile, it is not necessary to provide the injection ring 4 on the casing 1, which simplifies The structure of the device saves manufacturing costs.
显然地,上述不设置注塑环4的结构也可以理解为上述具体实施方式中所述的注塑环4的厚度最小极限时的实施方案。Obviously, the above-described structure in which the injection ring 4 is not provided can also be understood as an embodiment in the case where the thickness of the injection ring 4 described in the above embodiment is the minimum limit.
该实施方式只是取消了注塑环4结构,并对浇注口3和导流通道入口的位置做出了限定,其他结构与第一种具体实施方式相同。This embodiment merely eliminates the structure of the injection ring 4 and defines the position of the gate 3 and the inlet of the flow channel, and other structures are the same as in the first embodiment.
需要指出的是,文中所述“第一、第二”等序数词仅为了区分相同名称的不同结构,不表示某种顺序,也不应理解为任何限定。It should be pointed out that the ordinal numbers such as "first, second" and the like are only used to distinguish different structures of the same name, do not indicate a certain order, and should not be construed as any limitation.
下面以上述第一种具体实施方式为例,简述本发明所提供的线圈装置的包封装配过程。Hereinafter, the package assembly process of the coil device provided by the present invention will be briefly described by taking the above first embodiment as an example.
请参考图7,图7为本发明所提供的线圈装置一种包封装配过程的流程示意图。Please refer to FIG. 7. FIG. 7 is a schematic flow chart of a package encapsulation process of a coil device according to the present invention.
在线圈装置的骨架61上绕有一定匝数的漆包线62,并将漆包线62缠绕在固定于骨架61上的插针63上,并通过锡焊等方式实现漆包线62与插针63的电导通连接,形成定子绕组2;在放入模制型腔前,在定子绕组2上分别安装壳体1、电磁极板64,并将上述装配好的两个部件叠加在一起形成定子组件7;然后将定子组件7放入注塑模腔中,利用树脂融化固定后形成线圈注塑件8,实现线圈定子绕组2的绝缘包封,及第一壳体11和第二壳体12的轴向及径向定位;在制作时,环形注塑环4在模腔中也可通过沿圆周分布的矩形浇注口3形成。A plurality of enameled wires 62 are wound around the bobbin 61 of the coil device, and the enameled wire 62 is wound around the pins 63 fixed to the bobbin 61, and the electrical connection between the enamelled wire 62 and the pins 63 is achieved by soldering or the like. Forming the stator winding 2; before inserting the molding cavity, mounting the housing 1 and the electromagnetic plate 64 on the stator winding 2, respectively, and superimposing the assembled two components together to form the stator assembly 7; The stator assembly 7 is placed in an injection molding cavity, and is melted and fixed by a resin to form a coil injection molded part 8, thereby achieving insulation encapsulation of the coil stator winding 2, and axial and radial positioning of the first housing 11 and the second housing 12. At the time of manufacture, the annular injection ring 4 can also be formed in the cavity by a rectangular pouring gate 3 distributed along the circumference.
请参考图10和图11,图10为本发明所提供的线圈装置一种具体实施 方式的结构示意图;图11为图10所示线圈装置中壳体的结构示意图。Please refer to FIG. 10 and FIG. 11. FIG. 10 is a specific implementation of the coil device provided by the present invention. FIG. 11 is a schematic structural view of a casing in the coil device shown in FIG. 10.
本发明所提供的线圈装置用于电子膨胀阀,线圈装置包括线圈骨架61,线圈骨架61上绕有一定匝数的漆包线62,并将漆包线62缠绕在固定于线圈骨架61上的插针63上,通过锡焊等方式实现漆包线62与插针63的电导通连接,形成线圈定子绕组;在定子绕组上、下分别安装壳体1、电磁极板64,叠加后形成定子组件,然后将定子组件放入注塑模腔中,利用热固性或热塑性树脂融化固定后形成线圈注塑件。该线圈装置还包括具有内腔的壳体1,和与电子膨胀阀的阀体连接的定位元件42,在壳体1上开设有注塑通道,线圈装置在包封时,注塑材料通过注塑通道到达壳体1的端面13,并在壳体1的端面13上形成所述定位元件42。The coil device provided by the present invention is used for an electronic expansion valve, and the coil device includes a bobbin 61 on which a certain number of enameled wires 62 are wound, and an enameled wire 62 is wound around a pin 63 fixed to the bobbin 61. The electrical conduction connection between the enameled wire 62 and the pin 63 is achieved by soldering or the like to form a coil stator winding; the housing 1 and the electromagnetic plate 64 are respectively mounted on the upper and lower sides of the stator winding, and the stator assembly is superposed to form a stator assembly, and then the stator assembly is assembled It is placed in an injection mold cavity and is fixed by melting with a thermosetting or thermoplastic resin to form a coil injection molded part. The coil device further includes a housing 1 having a lumen, and a positioning member 42 connected to the valve body of the electronic expansion valve. The housing 1 is provided with an injection passage, and when the coil device is encapsulated, the injection molding material is reached through the injection passage. The end face 13 of the housing 1 and the positioning element 42 are formed on the end face 13 of the housing 1.
这样,在线圈装置包封的同时,即可一体注塑成型上述定位元件42,无需另外增加焊接程序实现定位元件42和壳体1的固定,从而减少了定位元件42与壳体1的安装工序,降低了线圈的加工成本;同时,注塑工艺采用树脂材料填充定型,避免了焊接工艺产生的电化腐蚀,避免了壳体1锈蚀,延长了线圈装置的使用寿命。In this way, the positioning component 42 can be integrally injection molded while the coil device is encapsulated, and the positioning component 42 and the housing 1 can be fixed without additional welding procedures, thereby reducing the mounting process of the positioning component 42 and the housing 1. The processing cost of the coil is reduced; at the same time, the injection molding process is filled with a resin material to avoid galvanic corrosion caused by the welding process, avoiding corrosion of the casing 1 and prolonging the service life of the coil device.
在一种具体实施方式中,本发明所提供的线圈装置,其注塑通道包括开设于壳体端面13的第二通孔43,该第二通孔43的进口端位于壳体1的内腔,其出口端位于端面13;在线圈装置包封时,注塑用的树脂材料充满壳体1的内腔,并通过注塑通道流至壳体1的端面13,在端面13上形成上述定位元件42;这样,用轴向开设在壳体端面13的第二通孔43充当注塑通道,结构较为简单,节约了加工制造成本。In a specific embodiment, the coil device of the present invention has an injection passage including a second through hole 43 formed in the end surface 13 of the casing, and an inlet end of the second through hole 43 is located in the inner cavity of the casing 1. The outlet end is located at the end surface 13; when the coil device is encapsulated, the resin material for injection molding fills the inner cavity of the housing 1, and flows through the injection passage to the end surface 13 of the housing 1, forming the positioning member 42 on the end surface 13; Thus, the second through hole 43 axially opened at the end surface 13 of the casing serves as an injection passage, and the structure is relatively simple, which saves processing and manufacturing costs.
上述第二通孔43可以沿壳体1的厚度方向开设,也可以为相对于壳体1的厚度方向倾斜设置的第二通孔43,第二通孔43的轴线可以为直线,也可以为折线,甚至曲线。The second through hole 43 may be opened in the thickness direction of the casing 1 or may be a second through hole 43 inclined with respect to the thickness direction of the casing 1. The axis of the second through hole 43 may be a straight line or may be Polyline, even curves.
第二通孔43的出口端的外径,大于线圈装置的骨架61与端面13相贴合的外径,这样,在线圈装置的骨架61与壳体1装配后,第二通孔43的出口端不会被完全遮蔽,以保证注塑时可形成树脂材料的流通通道。The outer diameter of the outlet end of the second through hole 43 is larger than the outer diameter of the frame 61 of the coil device and the end surface 13, so that after the frame 61 of the coil device is assembled with the casing 1, the outlet end of the second through hole 43 It will not be completely obscured to ensure that the flow path of the resin material can be formed during injection molding.
从理论上来讲,只要能够保证装配后,第二通孔43能够连通壳体端面13和内腔,以在端面13上形成定位元件42即可,第二通孔43的出口端的具体外径不限,其比骨架61与端面13相贴合处的外径大的幅度也不限, 只要树脂材料能够顺利通过即可。Theoretically, as long as the assembly can be ensured, the second through hole 43 can communicate with the end surface 13 of the casing and the inner cavity to form the positioning member 42 on the end surface 13, and the specific outer diameter of the outlet end of the second through hole 43 is not The limit is larger than the outer diameter at which the skeleton 61 and the end surface 13 are in contact with each other. As long as the resin material can pass smoothly.
第二通孔43的出口端的截面可以为长圆形,也可以是其他任何形状,例如圆形、方形或者其他规则或不规则的形状。第二通孔43各处横截面的形状可以相同,即可以各处均为圆形,或者各处均为方形等,也可以进口端为圆形,出口端为其他形状等任何形式;第二通孔43各处的外径可以相等,也可以略有不同,可根据实际使用情况确定。The cross section of the outlet end of the second through hole 43 may be an oblong shape, or may be any other shape such as a circle, a square, or other regular or irregular shape. The shape of the cross section of the second through hole 43 may be the same, that is, the circle may be rounded everywhere, or may be square or the like everywhere, or the inlet end may be circular, and the outlet end may be of other shapes or the like; The outer diameters of the through holes 43 may be equal or slightly different, and may be determined according to actual use conditions.
上述第二通孔43可以设置有多个,各第二通孔43沿端面13的周向均布,这样,在定位元件42注塑形成过程中,多个第二通孔43同时有注塑用树脂材料输送,提高了定位元件42注塑成型的效率,且保证了定位元件42成型的均匀性。A plurality of the second through holes 43 may be disposed, and each of the second through holes 43 is evenly distributed along the circumferential direction of the end surface 13, so that during the injection molding of the positioning member 42, the plurality of second through holes 43 are simultaneously conveyed by the resin material for injection molding. The efficiency of the injection molding of the positioning member 42 is improved, and the uniformity of the molding of the positioning member 42 is ensured.
具体地,第二通孔43可以设六个、八个或更多个,各第二通孔43优选地在端面13的周向上均布,也可以非均匀设置。Specifically, the second through holes 43 may be provided in six, eight or more, and each of the second through holes 43 is preferably evenly distributed in the circumferential direction of the end surface 13 or may be non-uniformly disposed.
还可以对上述具体实施方式进行进一步的改进。Further improvements to the above specific embodiments are also possible.
请参考图12,图12为本发明所提供的线圈装置另一种具体实施方式的结构示意图。Please refer to FIG. 12. FIG. 12 is a schematic structural diagram of another embodiment of a coil device according to the present invention.
在另一种具体实施方式中,本发明所提供的线圈装置,其注塑通道还包括设于壳体1的侧壁14的延伸部44,该延伸部44的进口端设置在线圈装置的注塑环4内,其出口端设置于端面13;在包封时,壳体内腔中的注塑用树脂材料也是通过注塑环4进入的,在注塑环4与壳体1的端面13之间设置延伸部44,注塑用树脂材料得以从注塑环4直接到达端面13,以形成上定位元件42;这样,注塑通道增加了延伸部44的结构,从而与第二通孔43相配合实现定位元件42的注塑成型,提高了定位元件42的注塑效率,且提高了定位元件42与包封层部分的连接强度。In another embodiment, the coil device provided by the present invention further includes an extension portion 44 of the side wall 14 of the housing 1 , and an inlet end of the extension portion 44 is disposed at the injection ring of the coil device. 4, the outlet end thereof is disposed on the end surface 13; at the time of encapsulation, the resin material for injection molding in the inner cavity of the housing is also entered through the injection ring 4, and an extension 44 is provided between the injection ring 4 and the end surface 13 of the housing 1. The resin material for injection molding is directly from the injection ring 4 to the end face 13 to form the upper positioning member 42; thus, the injection passage increases the structure of the extension portion 44, thereby cooperating with the second through hole 43 to effect injection molding of the positioning member 42. The injection efficiency of the positioning member 42 is improved, and the connection strength between the positioning member 42 and the encapsulation portion is improved.
上述延伸部44可以延壳体1的厚度方向设置于其侧壁14,也可以相对于厚度方向倾斜设置于侧壁14;延伸部44的延伸轴线可以为直线,也可以为折线或者曲线等。The extending portion 44 may be disposed on the side wall 14 in the thickness direction of the casing 1 or may be disposed on the side wall 14 obliquely with respect to the thickness direction. The extending axis of the extending portion 44 may be a straight line, a fold line or a curved line or the like.
本发明所提供的延伸部44可以有多个,各延伸部44周向均布于壳体1,以便提高定位元件42的注塑效率,并保证定位元件42的注塑均匀性。There may be a plurality of extensions 44 provided by the present invention, and the extensions 44 are circumferentially evenly distributed to the housing 1 in order to improve the injection efficiency of the positioning member 42 and to ensure injection uniformity of the positioning member 42.
具体的,延伸部44可以是四个,也可以为两个、五个或者其他的数目。Specifically, the extensions 44 may be four or two, five or other numbers.
需要指出的是,在不同的实施例中,延伸部44可以与上述第二通孔 43并存,也可以不设置第二通孔43,仅设置延伸部44,以延伸部44代替第二通孔43的功能。It should be noted that in different embodiments, the extension 44 may be connected to the second through hole 43 is coexisting, and the second through hole 43 may not be provided, and only the extending portion 44 may be provided, and the function of the extending portion 44 in place of the second through hole 43 may be employed.
除了上述线圈装置,本发明还提供一种包括上述线圈装置的电子膨胀阀,该电子膨胀阀的结构请参考现有技术,在此不再赘述。In addition to the above-mentioned coil device, the present invention also provides an electronic expansion valve including the above-mentioned coil device. For the structure of the electronic expansion valve, please refer to the prior art, and details are not described herein again.
以上对本发明所提供的一种电子膨胀阀及其线圈装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。 The electronic expansion valve and its coil device provided by the present invention are described in detail above. The principles and embodiments of the present invention have been described herein with reference to specific examples, and the description of the above embodiments is only to assist in understanding the method of the present invention and its core idea. It should be noted that those skilled in the art can make various modifications and changes to the present invention without departing from the spirit and scope of the invention.

Claims (18)

  1. 一种用于电子膨胀阀的线圈装置,包括可拆分的壳体(1)和设置于壳体内腔的定子绕组(2);其特征在于,所述壳体(1)上开设有导流通道,所述导流通道的入口与浇注口(3)连通,其出口与所述壳体内腔连通。A coil device for an electronic expansion valve, comprising a detachable housing (1) and a stator winding (2) disposed in a housing inner cavity; wherein the housing (1) is provided with a diversion The passage, the inlet of the flow guiding passage is in communication with the pouring port (3), and the outlet thereof is in communication with the inner cavity of the casing.
  2. 如权利要求1所述的用于电子膨胀阀的线圈装置,其特征在于,所述导流通道经过所述壳体(1)的拆分处。A coil device for an electronic expansion valve according to claim 1, wherein said flow guiding passage passes through a split portion of said casing (1).
  3. 根据权利要求1或2所述的用于电子膨胀阀的线圈装置,其特征在于,所述壳体(1)的外侧壁设置有与所述导流通道的入口相对的注塑环(4),所述浇注口(3)设置于所述注塑环(4)上。The coil device for an electronic expansion valve according to claim 1 or 2, characterized in that the outer side wall of the casing (1) is provided with an injection ring (4) opposite to the inlet of the flow guiding passage, The sprue (3) is disposed on the injection ring (4).
  4. 根据权利要求3所述的用于电子膨胀阀的线圈装置,其特征在于,所述壳体(1)包括沿径向可拆分连接的第一壳体(11)和第二壳体(12),所述注塑环(4)设置于所述第一壳体(11)与所述第二壳体(12)的相接处。A coil device for an electronic expansion valve according to claim 3, wherein said housing (1) includes a first housing (11) and a second housing (12) that are detachably coupled in the radial direction. The injection ring (4) is disposed at the junction of the first housing (11) and the second housing (12).
  5. 根据权利要求4所述的用于电子膨胀阀的线圈装置,其特征在于,所述导流通道为设置在所述第一壳体(11)和/或所述第二壳体(12)边沿的开口部(51)。A coil device for an electronic expansion valve according to claim 4, wherein said flow guiding passage is provided at an edge of said first casing (11) and/or said second casing (12) Opening (51).
  6. 根据权利要求5所述的用于电子膨胀阀的线圈装置,其特征在于,所述开口部(51)具有多个,各所述开口部(51)沿所述壳体(1)的周向均布。A coil device for an electronic expansion valve according to claim 5, wherein said opening portion (51) has a plurality of said opening portions (51) uniformly distributed in the circumferential direction of said casing (1) .
  7. 根据权利要求6所述的用于电子膨胀阀的线圈装置,其特征在于,所述开口部(51)的底部设置有勾形槽(511)。The coil device for an electronic expansion valve according to claim 6, wherein a bottom of the opening portion (51) is provided with a hook-shaped groove (511).
  8. 根据权利要求4所述的用于电子膨胀阀的线圈装置,其特征在于,所述导流通道为设置在所述第一壳体(11)和/或所述第二壳体(12)侧壁的通孔(52)。A coil device for an electronic expansion valve according to claim 4, wherein said flow guiding passage is provided on said first casing (11) and/or said second casing (12) side Through hole (52) of the wall.
  9. 根据权利要求7所述的用于电子膨胀阀的线圈装置,其特征在于,所述通孔(52)具有多个,各所述通孔(52)沿所述壳体(1)的周向均布。A coil device for an electronic expansion valve according to claim 7, wherein said through hole (52) has a plurality of said through holes (52) uniformly distributed along a circumference of said casing (1) .
  10. 根据权利要求1或2所述的用于电子膨胀阀的线圈装置,其特征在于,所述导流通道的入口与所述浇注口(3)相对设置。 A coil device for an electronic expansion valve according to claim 1 or 2, characterized in that the inlet of the flow guiding passage is arranged opposite to the pouring port (3).
  11. 一种用于电子膨胀阀的线圈装置,包括具有内腔的壳体(1),和与所述电子膨胀阀的阀体连接的定位元件(42);其特征在于,所述壳体(1)上开设有注塑通道,所述线圈装置在包封时,注塑材料通过所述注塑通道到达所述壳体(1)的端面(13),并在所述壳体(1)的端面(13)上形成所述定位元件(42)。A coil device for an electronic expansion valve, comprising a housing (1) having a lumen, and a positioning member (42) coupled to the valve body of the electronic expansion valve; characterized in that the housing (1) The upper opening is provided with an injection passage, and when the coil device is encapsulated, the injection molding material reaches the end surface (13) of the casing (1) through the injection passage, and is at the end surface of the casing (1) (13) The positioning element (42) is formed thereon.
  12. 根据权利要求11所述的用于电子膨胀阀的线圈装置,其特征在于,所述注塑通道包括开设于所述端面(13)的第二通孔(43),所述第二通孔(43)的进口端位于所述壳体(1)的内腔,其出口端位于所述端面(13)。The coil device for an electronic expansion valve according to claim 11, wherein the injection passage includes a second through hole (43) opened in the end surface (13), and the second through hole (43) The inlet end of the casing is located in the inner cavity of the casing (1), and the outlet end thereof is located at the end face (13).
  13. 根据权利要求12所述的用于电子膨胀阀的线圈装置,其特征在于,所述第二通孔(43)的出口端的外径,大于所述线圈装置的骨架(61)与所述端面(13)相贴合的外径。The coil device for an electronic expansion valve according to claim 12, wherein an outer diameter of the outlet end of the second through hole (43) is larger than a skeleton (61) of the coil device and the end surface ( 13) The outer diameter of the fit.
  14. 根据权利要求13所述的用于电子膨胀阀的线圈装置,其特征在于,所述第二通孔(43)设置有多个,各所述第二通孔(43)沿所述端面(13)的周向均布。The coil device for an electronic expansion valve according to claim 13, wherein the second through hole (43) is provided in plurality, and each of the second through holes (43) is along the end surface (13) The circumferential direction is uniform.
  15. 根据权利要求14所述的用于电子膨胀阀的线圈装置,其特征在于,所述第二通孔(43)的出口端的截面为长圆形。The coil device for an electronic expansion valve according to claim 14, wherein the outlet end of the second through hole (43) has an oblong cross section.
  16. 根据权利要求11至15任一项所述的用于电子膨胀阀的线圈装置,其特征在于,所述注塑通道包括设于所述壳体(1)的侧壁(14)的延伸部(44),所述延伸部(44)的进口端设置在所述线圈装置的注塑环(4)内,其出口端设置于所述端面(13)。A coil device for an electronic expansion valve according to any one of claims 11 to 15, wherein the injection passage includes an extension (44) provided on a side wall (14) of the casing (1) The inlet end of the extension (44) is disposed in the injection ring (4) of the coil device, and the outlet end thereof is disposed on the end surface (13).
  17. 根据权利要求16所述的用于电子膨胀阀的线圈装置,其特征在于,所述延伸部(44)有多个,各所述延伸部(44)周向均布于所述壳体(1)。The coil device for an electronic expansion valve according to claim 16, wherein a plurality of the extending portions (44) are provided, and each of the extending portions (44) is circumferentially evenly distributed to the casing (1).
  18. 一种电子膨胀阀,包括阀体和设置于所述阀体内的线圈装置,其特征在于,所述线圈装置为如权利要求1至17任一项所述的线圈装置。 An electronic expansion valve comprising a valve body and a coil device disposed in the valve body, wherein the coil device is the coil device according to any one of claims 1 to 17.
PCT/CN2014/087776 2013-09-30 2014-09-29 Electronic expansion valve and coil device for same WO2015043536A1 (en)

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CN201310465022.0A CN104514911B (en) 2013-09-30 2013-09-30 Electronic expansion valve and coil device thereof
CN201310465022.0 2013-09-30
CN201310465007.6A CN104517698B (en) 2013-09-30 2013-09-30 A kind of electric expansion valve and its coil device
CN201310465007.6 2013-09-30

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