WO2015042504A1 - Electrostatic spray nozzle assembly - Google Patents
Electrostatic spray nozzle assembly Download PDFInfo
- Publication number
- WO2015042504A1 WO2015042504A1 PCT/US2014/056728 US2014056728W WO2015042504A1 WO 2015042504 A1 WO2015042504 A1 WO 2015042504A1 US 2014056728 W US2014056728 W US 2014056728W WO 2015042504 A1 WO2015042504 A1 WO 2015042504A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- liquid
- spray tip
- feed tube
- nozzle body
- electrode
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/043—Discharge apparatus, e.g. electrostatic spray guns using induction-charging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
- B05B5/1608—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
- B05B7/066—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
- B05B7/067—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet the liquid outlet being annular
Definitions
- the present invention relates generally to spray nozzle assemblies, and more particularly, to electrostatic spray nozzle assemblies that electrostatically charge fluids discharging from spray nozzles to facilitate liquid particle breakdown and distribution.
- Electrostatic spray nozzle assemblies are utilized for spraying coatings, lubricating fluids and other liquids in various manufacturing processes. To effect adequate liquid particle breakdown for the desired spray application, it often is necessary to further utilize pressurized air.
- the spray nozzle assemblies have a relatively long nozzle body with the spray nozzle at the discharge end located a relatively long distance from the liquid inlet, pressurized atomizing air inlet, and high voltage cable connection for the spray nozzle assembly. It can be difficult to properly assemble, install or repair the spray nozzle assemblies in such installations, and improper or imprecise assembly of such spray nozzles and charging electrodes can result in high voltage leakage that can significantly effect the operating efficiency of the spray operation.
- Another object is to provide a spray nozzle assembly as characterized above which has a relatively long barrel extension or nozzle body and which lends itself to easier assembly, installation and repair.
- a further object is to provide an electrostatic spray nozzle assembly of the above kind that is relatively simple in construction and lends itself to economical manufacture.
- Figure 1 is a side elevational view of an illustrative spray nozzle assembly in accordance with the invention.
- Fig. 2 is a vertical section of the illustrated spray nozzle assembly taken in the plane of line 2-2 in Fig. 1 ;
- FIG. 3 is an enlarged fragmentary section of the input head of the illustrated spray nozzle assembly
- Fig. 4 is an enlarged fragmentary section of the discharge end of the illustrated spray nozzle assembly.
- Fig. 5 is a transverse fragmentary section of the spray nozzle assembly taken in the line of 5-5 in Fig. 4.
- the illustrated spray nozzle assembly 10 includes a fluid and high voltage input head 11, an elongated nozzle barrel or body 12 extending downstream from the input head 11, and a discharge nozzle assembly 14 at a downstream end of the elongated nozzle body 12.
- the nozzle body 12 may be relatively long in length in relation to its diameter for enabling mounting of the spray nozzle assembly 10 in a wall of a processing vessel or the like with the discharge nozzle assembly 14 within the vessel and the input head 1 1 remotely located outside the vessel.
- the elongated nozzle body 12 may have a length of 10 times or more the diameter of the nozzle body 12, up to 12 inches or more.
- the input head 1 1 in this case is cylindrical in form, made of plastic or other nonelectrically conducive material, formed with a radial liquid inlet passage 16 that receives and communicates with a liquid inlet fitting 18 connected to a pressurized liquid supply.
- the input head 11 is formed with a radial pressurized air atomizing inlet passage 19 downstream of said liquid inlet passage 16 that receives and communicates with an air inlet fitting 20 coupled to a suitable pressurized air supply.
- the input head 1 1 further has a radial passage 21 upstream of the liquid inlet passage 16 that receives a fitting 22 for securing a high voltage cable 24 connected to a high voltage source and having an end 24a extending into the passage 21 in abutting electrically contacting relation to an electrode 28 axially supported within the input hub 11 and extending downstream of the liquid inlet passage 16.
- the electrode 28 is formed with an internal axial passage 29 communicating with the liquid inlet passage 16 and extending downstream though the electrode 28.
- the electrode 28 in this case is formed with a plurality of radial passages 30 communicating between the liquid inlet passage 16 and the internal axial passage 29.
- the illustrated electrode 28 has a downstream outwardly extending radial hub 31 fit within a counter bore of the inlet hub 1 1 with a sealing o-ring 32 interposed there between.
- the elongated body 12 includes an outer cylindrical body member 35 made of plastic, such as sold under the trade name Ultem, or other suitable nonconductive material, having an upstream end 35a threadedly engaged within a threaded bore of the input hub 11 with a sealing o-ring 36 interposed between the cylindrical body member 35 and the input hub 1 1.
- a liquid feed tube 38 made of stainless steel or other electrically conductive metal, extends axially through the outer cylindrical body member 35 for defining a liquid flow passage 39 for communicating liquid between the axial electrode liquid passage 29 and the discharge nozzle assembly 14 and for defining an annular atomizing air passage 40 between the liquid feed tube 38 and the outer cylindrical body member 35.
- the liquid feed tube 38 is maintained in precise reliable electrical contacting relation with the electrode 28 for efficiently electrically charging liquid throughout its passage from the input hub 11 and through elongated nozzle body member to the spray nozzle 12.
- the discharge nozzle assembly 14 includes a spray tip 50 having an upstream cylindrical section 51 in surrounding relation to a downstream end of the liquid feed tube 38 with a sealing o-ring 52 interposed therebetween.
- the spray tip 50 includes an inwardly tapered or conical intermediate section 54 and a downstream cylindrical nose section 56 that defines a cylindrical flow passage 55 and a liquid discharge orifice 58 of the spray tip 50.
- the spray tip 50 in this case has a segmented radial retention flange 58 extending outwardly of the upstream cylindrical section 51 which defines a plurality of air passages 57, as will become apparent.
- an electrically conductive stinger unit 60 is supported within the spray tip 50 in abutting electrically conductive relation to the downstream end of the feed tube 38.
- the stinger unit 60 in this case comprises an upstream cylindrical hub section 61 formed with a downstream conical wall section 62 supported within the intermediate conical section 54 of the spray tip 50.
- the cylindrical hub section 61 is formed with a plurality of circumferentially spaced radial liquid flow passageways 62 communicating between the liquid feed tube 38 and the spray tip passage section 55. It will be seen that the electrically conductive stinger unit 60, when seated within the spray tip 50, physically supports in abutting relation the downstream end of the liquid feed tube 38.
- the stinger unit 60 has a downwardly extending central electrode pin 64 supported in concentric relation to the spray tip passage 55 such that the liquid discharge orifice 58 is annularly disposed about the electrode pin 64.
- the electrode pin 64 has a gradually tapered pointed end 64 which extends a distance, such as between about 1 ⁇ 4 and 1 ⁇ 2 inch, beyond the annular spray tip discharge orifice 58. It will be understood by a person skilled in the art that the increased contact of the liquid about the protruding electrode pin 64 as it exits the spray tip 50 further enhances concentration of the charge on the discharging liquid for enhanced liquid particle breakdown and distribution.
- the discharge nozzle assembly 14 includes an air cap 70 disposed about the spray tip 50 which defines an annular atomizing air passage 71 about the spray tip 50 and which retains the spray tip 50, stinger unit 60, and liquid feed tube 38 in assembled conductive relation to each other.
- the air cap 70 in this instance defines a conical pressurized air flow passage section 71a about the downstream end of the spray tip 50 which communicates via the circumferentially spaced air passages 57 in the spray tip retention flange 58 with the annular air passage 40 between the liquid feed tube 38 and the outer cylindrical body member 35 for directing a pressurized air discharge stream through an annular discharge orifice 73 about the spray tip nose 56 and liquid discharging from the spray tip liquid discharge orifice 58.
- the air cap 70 has an upstream cylindrical end 75 in threaded engagement about a downstream outer threaded end of the outer cylindrical member 35.
- the air cap 70 has a counter bore 76 which receives and supports the segmented radial flange 58 of the spray tip 50 for supporting the spray tip 50, and hence, the stinger unit 60 and liquid feed tube 38 in electrical conducting relation with the upstream electrode 28.
- the air cap 70 not only defines an atomizing air passageway, but supports the liquid feed tube 38 and stinger unit 60 in electrical contacting relation with the electrode 28 in the input unit 11 such that upon unscrewing of the air cap 70 from the outer cylindrical nozzle body 35, easy access is permitted to internal components of the spray nozzle assembly 10 for repair and/or replacement.
Landscapes
- Electrostatic Spraying Apparatus (AREA)
- Nozzles (AREA)
Abstract
Description
Claims
Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2016003586A MX369739B (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly. |
DK14845379.8T DK3046676T3 (en) | 2013-09-20 | 2014-09-22 | ELECTROSTATIC SPRAY NOZZLE DEVICE |
CA2924529A CA2924529C (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
NZ718067A NZ718067B2 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
ES14845379.8T ES2688468T3 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
EP14845379.8A EP3046676B1 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
BR112016006083-0A BR112016006083B1 (en) | 2013-09-20 | 2014-09-22 | electrostatic spray nozzle set |
PL14845379T PL3046676T3 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
JP2016544043A JP6476441B2 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
CN201480063309.3A CN106061619B (en) | 2013-09-20 | 2014-09-22 | Electrostatic spraying nozzle assembly |
US15/023,241 US9962720B2 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
AU2014321227A AU2014321227B2 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
KR1020167009857A KR102216601B1 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361880238P | 2013-09-20 | 2013-09-20 | |
US61/880,238 | 2013-09-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015042504A1 true WO2015042504A1 (en) | 2015-03-26 |
Family
ID=52689491
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2014/056728 WO2015042504A1 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
Country Status (14)
Country | Link |
---|---|
US (1) | US9962720B2 (en) |
EP (1) | EP3046676B1 (en) |
JP (1) | JP6476441B2 (en) |
KR (1) | KR102216601B1 (en) |
CN (1) | CN106061619B (en) |
AU (1) | AU2014321227B2 (en) |
BR (1) | BR112016006083B1 (en) |
CA (1) | CA2924529C (en) |
DK (1) | DK3046676T3 (en) |
ES (1) | ES2688468T3 (en) |
MX (1) | MX369739B (en) |
PL (1) | PL3046676T3 (en) |
PT (1) | PT3046676T (en) |
WO (1) | WO2015042504A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017111458A1 (en) * | 2015-12-23 | 2017-06-29 | 대상 주식회사 | Apparatus for immobilizing microbial cells and method for immobilizing microbial cells using same |
JP2018537275A (en) * | 2015-11-03 | 2018-12-20 | スプレイング システムズ カンパニー | Apparatus and method for spray drying |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD824966S1 (en) * | 2016-10-14 | 2018-08-07 | Oerlikon Metco (Us) Inc. | Powder injector |
BR112019020910A2 (en) * | 2017-04-04 | 2020-04-28 | Cleanlogix Llc | passive co2 composite electrostatic spray applicator |
USD823906S1 (en) * | 2017-04-13 | 2018-07-24 | Oerlikon Metco (Us) Inc. | Powder injector |
WO2019066808A1 (en) * | 2017-09-27 | 2019-04-04 | 33005.08 Patent Application Trust | System for nano-coating a substrate |
BR112021008254A2 (en) * | 2018-11-02 | 2021-08-03 | Spraying Systems Co. | electrostatic spray dryer system |
CN118179057A (en) * | 2018-11-30 | 2024-06-14 | 喷雾系统公司 | Electrostatic spray drying nozzle assembly |
CN111515070B (en) * | 2020-04-30 | 2021-08-13 | 湖南大学 | Method and device for preparing film through electrostatic air spray thermocuring |
US11850618B2 (en) * | 2020-10-30 | 2023-12-26 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Nozzle assembly, ejecting device and ejecting method |
US20230302470A1 (en) * | 2022-03-22 | 2023-09-28 | None | Electrostatic spray drying nozzle assembly |
Citations (4)
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US3672569A (en) * | 1970-07-16 | 1972-06-27 | Graco Inc | Electrostatic spray gun nozzle and air cap |
US4545536A (en) | 1983-05-13 | 1985-10-08 | Yakov Avidon | Apparatus for electrostatic paint spraying |
US4824026A (en) * | 1986-08-06 | 1989-04-25 | Toyota Jidosha Kabushiki Kaisha And Ransburg-Gema K.K. | Air atomizing electrostatic coating gun |
US20060081178A1 (en) * | 2004-10-20 | 2006-04-20 | Willey Alan D | Electrostatic spray nozzle with multiple outlets at varying lengths from target surface |
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US3408985A (en) * | 1966-11-07 | 1968-11-05 | Interplanetary Res & Dev Corp | Electrostatic spray coating apparatus |
US3746253A (en) | 1970-09-21 | 1973-07-17 | Walberg & Co A | Coating system |
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US5765761A (en) * | 1995-07-26 | 1998-06-16 | Universtiy Of Georgia Research Foundation, Inc. | Electrostatic-induction spray-charging nozzle system |
ES2216052T3 (en) * | 1995-07-26 | 2004-10-16 | University Of Georgia Research Foundation, Inc. | ELECTROSTATIC NOZZLES FOR ABRASIVE LIQUIDS AND CONDUCTORS. |
JP2000000496A (en) * | 1998-06-12 | 2000-01-07 | Asahi Sunac Corp | Electrostatic coating gun using rotary atomizing head |
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JP4331724B2 (en) * | 2003-03-27 | 2009-09-16 | 旭サナック株式会社 | Spray gun for electrostatic painting |
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US7762481B2 (en) * | 2003-11-06 | 2010-07-27 | Fanuc Robotics America, Inc. | Electrostatic rotary atomizer with indirect internal charge |
US7241344B2 (en) * | 2004-02-10 | 2007-07-10 | Boston Scientific Scimed, Inc. | Apparatus and method for electrostatic spray coating of medical devices |
CN100522383C (en) * | 2004-12-28 | 2009-08-05 | 日本兰氏工业喷漆株式会社 | Electrostatic coater |
JP4705818B2 (en) * | 2005-07-29 | 2011-06-22 | トヨタ自動車株式会社 | Electrostatic coating equipment |
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JP2008153322A (en) * | 2006-12-15 | 2008-07-03 | Dainippon Screen Mfg Co Ltd | Two-fluid nozzle, substrate processor, and method for processing substrates |
US8443754B2 (en) * | 2007-11-30 | 2013-05-21 | Abb K.K. | Electrostatic coating apparatus |
JP5513061B2 (en) * | 2009-10-09 | 2014-06-04 | 旭サナック株式会社 | Electrostatic coating system and spray gun for electrostatic coating |
JP5943290B2 (en) * | 2010-05-31 | 2016-07-05 | いすゞ自動車株式会社 | Electrostatic coating method and electrostatic coating gun |
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-
2014
- 2014-09-22 EP EP14845379.8A patent/EP3046676B1/en active Active
- 2014-09-22 CN CN201480063309.3A patent/CN106061619B/en active Active
- 2014-09-22 ES ES14845379.8T patent/ES2688468T3/en active Active
- 2014-09-22 PL PL14845379T patent/PL3046676T3/en unknown
- 2014-09-22 MX MX2016003586A patent/MX369739B/en active IP Right Grant
- 2014-09-22 KR KR1020167009857A patent/KR102216601B1/en active IP Right Grant
- 2014-09-22 BR BR112016006083-0A patent/BR112016006083B1/en active IP Right Grant
- 2014-09-22 DK DK14845379.8T patent/DK3046676T3/en active
- 2014-09-22 US US15/023,241 patent/US9962720B2/en active Active
- 2014-09-22 AU AU2014321227A patent/AU2014321227B2/en active Active
- 2014-09-22 CA CA2924529A patent/CA2924529C/en active Active
- 2014-09-22 PT PT14845379T patent/PT3046676T/en unknown
- 2014-09-22 WO PCT/US2014/056728 patent/WO2015042504A1/en active Application Filing
- 2014-09-22 JP JP2016544043A patent/JP6476441B2/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US3672569A (en) * | 1970-07-16 | 1972-06-27 | Graco Inc | Electrostatic spray gun nozzle and air cap |
US4545536A (en) | 1983-05-13 | 1985-10-08 | Yakov Avidon | Apparatus for electrostatic paint spraying |
US4824026A (en) * | 1986-08-06 | 1989-04-25 | Toyota Jidosha Kabushiki Kaisha And Ransburg-Gema K.K. | Air atomizing electrostatic coating gun |
US20060081178A1 (en) * | 2004-10-20 | 2006-04-20 | Willey Alan D | Electrostatic spray nozzle with multiple outlets at varying lengths from target surface |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018537275A (en) * | 2015-11-03 | 2018-12-20 | スプレイング システムズ カンパニー | Apparatus and method for spray drying |
WO2017111458A1 (en) * | 2015-12-23 | 2017-06-29 | 대상 주식회사 | Apparatus for immobilizing microbial cells and method for immobilizing microbial cells using same |
KR101785300B1 (en) * | 2015-12-23 | 2017-11-15 | 대상 주식회사 | Apparatus for immobilizing microorganism whole cell and method for immobilizing microorganism whole cell |
JP2019500037A (en) * | 2015-12-23 | 2019-01-10 | テサン・コーポレイションDaesang Corporation | Microbial cell immobilization apparatus and microbial cell immobilization method using the same |
US11447766B2 (en) | 2015-12-23 | 2022-09-20 | Daesang Corporation | Apparatus for immobilizing microbial cell and method of immobilizing microbial cell using same |
Also Published As
Publication number | Publication date |
---|---|
CN106061619B (en) | 2019-05-03 |
EP3046676A1 (en) | 2016-07-27 |
JP6476441B2 (en) | 2019-03-06 |
US9962720B2 (en) | 2018-05-08 |
EP3046676A4 (en) | 2017-04-26 |
JP2016537196A (en) | 2016-12-01 |
CA2924529A1 (en) | 2015-03-26 |
MX369739B (en) | 2019-11-20 |
AU2014321227A1 (en) | 2016-04-07 |
US20160228892A1 (en) | 2016-08-11 |
PT3046676T (en) | 2018-10-24 |
KR102216601B1 (en) | 2021-02-16 |
KR20160058148A (en) | 2016-05-24 |
PL3046676T3 (en) | 2019-02-28 |
BR112016006083A2 (en) | 2017-08-01 |
CN106061619A (en) | 2016-10-26 |
NZ718067A (en) | 2021-03-26 |
ES2688468T3 (en) | 2018-11-02 |
EP3046676B1 (en) | 2018-07-25 |
CA2924529C (en) | 2022-01-11 |
MX2016003586A (en) | 2017-01-11 |
AU2014321227B2 (en) | 2018-07-05 |
DK3046676T3 (en) | 2018-10-08 |
BR112016006083B1 (en) | 2020-12-01 |
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