NZ718067B2 - Electrostatic spray nozzle assembly - Google Patents
Electrostatic spray nozzle assembly Download PDFInfo
- Publication number
- NZ718067B2 NZ718067B2 NZ718067A NZ71806714A NZ718067B2 NZ 718067 B2 NZ718067 B2 NZ 718067B2 NZ 718067 A NZ718067 A NZ 718067A NZ 71806714 A NZ71806714 A NZ 71806714A NZ 718067 B2 NZ718067 B2 NZ 718067B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- liquid
- spray tip
- feed tube
- electrode
- nozzle body
- Prior art date
Links
- 239000007921 spray Substances 0.000 title claims abstract description 94
- 239000007788 liquid Substances 0.000 claims abstract description 91
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 19
- 239000002245 particle Substances 0.000 claims abstract description 9
- 230000002708 enhancing Effects 0.000 claims abstract description 4
- 210000003128 Head Anatomy 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 8
- 230000001808 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 210000001331 Nose Anatomy 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 230000014759 maintenance of location Effects 0.000 claims description 4
- 238000007786 electrostatic charging Methods 0.000 claims 1
- 230000000717 retained Effects 0.000 abstract 2
- 230000000712 assembly Effects 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 229920004738 ULTEM® Polymers 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/043—Discharge apparatus, e.g. electrostatic spray guns using induction-charging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
- B05B5/1608—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
- B05B7/066—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
- B05B7/067—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet the liquid outlet being annular
Abstract
Electrostatic spray guns with relatively long spray nozzles tend to be difficult to repair, install or assemble to maintain operating efficiency due to high voltage leakage. An air assisted electrostatic liquid spray nozzle assembly having a relatively long elongated nozzle body with a spray tip and surrounding air cap disposed at a downstream end of the nozzle body. The spray nozzle assembly includes an upstream electrode for connection to a high voltage electric source, an elongated feed tube, an electrically enhancing stinger, and the spray tip which are secured and retained by the air cap in electrically conductive relation to each other such that liquid passing through liquid passages of the electrode, feed tube, stinger, and spray tip is discharged in an electrostatically charged pattern of liquid particles. The air cap is removable to permit easy removal and replacement of the spray tip, stinger, and liquid feed tube. surrounding air cap disposed at a downstream end of the nozzle body. The spray nozzle assembly includes an upstream electrode for connection to a high voltage electric source, an elongated feed tube, an electrically enhancing stinger, and the spray tip which are secured and retained by the air cap in electrically conductive relation to each other such that liquid passing through liquid passages of the electrode, feed tube, stinger, and spray tip is discharged in an electrostatically charged pattern of liquid particles. The air cap is removable to permit easy removal and replacement of the spray tip, stinger, and liquid feed tube.
Description
ELECTROSTATIC SPRAY NOZZLE ASSEMBLY
CROSS-REFERENCE TO RELATED APPLICATIONS
This patent application claims the benefit of U.S. Patent Application No. 61/880,238,
filed September 20, 2013, which is incorporated by reference.
FIELD OF THE INVENTION
The present invention relates generally to spray nozzle assemblies, and more
particularly, to electrostatic spray nozzle assemblies that electrostatically charge fluids
discharging from spray nozzles to facilitate liquid particle breakdown and distribution.
BACKGROUND OF THE INVENTION
Electrostatic spray nozzle assemblies are utilized for spraying coatings, lubricating
fluids and other liquids in various manufacturing processes. To effect adequate liquid particle
breakdown for the desired spray application, it often is necessary to further utilize pressurized
air.
In some installations, it is necessary that the spray nozzle assemblies have a relatively
long nozzle body with the spray nozzle at the discharge end located a relatively long distance
from the liquid inlet, pressurized atomizing air inlet, and high voltage cable connection for the
spray nozzle assembly. It can be difficult to properly assemble, install or repair the spray nozzle
assemblies in such installations, and improper or imprecise assembly of such spray nozzles and
charging electrodes can result in high voltage leakage that can significantly effect the operating
efficiency of the spray operation.
OBECTS AND SUMMARY OF THE INVENTION
It is an object of the invention to provide a pressurized air assisted electrostatic spray
nozzle assembly that is adapted for more efficient and reliable operation or that is at least a
useful alternative.
Another object is to provide a spray nozzle assembly as characterized above which
has a relatively long barrel extension or nozzle body and which lends itself to easier assembly,
installation and repair, or which is at least a useful alternative.
A further object is to provide an electrostatic spray nozzle assembly of the above kind
that is relatively simple in construction and lends itself to economical manufacture or that is at
least a useful alternative.
Accordingly, a first aspect of the present invention provides an electrostatic spray
nozzle assembly comprising:
an input head made of non-electrically conductive material,
an elongated hollow nozzle body having an upstream end supported by said input head
made of non-electrically conductive material,
said input head having a liquid inlet for coupling to a liquid supply,
an electrode supported within said input head for connection to a high voltage
electrical source,
said electrode having a liquid passage communicating with said liquid inlet,
an elongated feed tube made of electrically conductive material disposed within said
elongated nozzle body having an upstream end in electrically conductive contacting relation to
said electrode and having a liquid passage communicating with said electrode liquid passage,
said feed tube and elongated nozzle body defining an air flow passage having a
pressurized air inlet for coupling to a pressurized air source,
a spray tip made of electrically conductive material at a downstream end of said nozzle
body in electrically conductive contacting relation to a downstream end of said elongated feed
tube and having a liquid passage in communication with said feed tube liquid passage and a
discharge orifice for discharging liquid from the spray nozzle assembly,
said spray tip, liquid feed tube, and electrode being positioned in electrically
conductive relation to each other such that upon coupling of said electrode to a high voltage
electrical supply source, liquid passing through said liquid passages of said electrode, feed tube,
and spray tip electrically charged for discharge from said spray tip in a pattern of electrostatically
charged liquid particles,
an air cap secured to a downstream end of said elongated nozzle body in conductive
relation to each, and
said air cap defining an air flow passage about said spray tip in communication with
said air passage defined by said feed tube and nozzle body and having an air discharge orifice
from which pressurized air is directed about said pattern of electrostatically charged liquid
particles discharging from said spray tip.
Other objects and advantages of the invention will become apparent upon reading the
following detailed description and upon reference to the drawings, in which:
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a side elevational view of an illustrative spray nozzle assembly in
accordance with the invention;
Fig. 2 is a vertical section of the illustrated spray nozzle assembly taken in the plane
of line 2-2 in Fig. 1;
Fig. 3 is an enlarged fragmentary section of the input head of the illustrated spray
nozzle assembly;
Fig. 4 is an enlarged fragmentary section of the discharge end of the illustrated spray
nozzle assembly; and
Fig. 5 is a transverse fragmentary section of the spray nozzle assembly taken in the
line of 5-5 in Fig. 4.
While the invention is susceptible of various modifications and alternative
constructions, a certain illustrative embodiment thereof has been shown in the drawings and will
be described below in detail. It should be understood, however, that there is no intention to limit
the invention to the specific form disclosed, but on the contrary, the intention is to cover all
modifications, alternative constructions, and equivalents falling within the spirit and scope of the
invention.
DESCRIPTION OF THE PREFERED EMBODIMENT
Referring now more particularly to the drawings, there is shown an illustrative
pressurized air atomizing electrostatic spray nozzle assembly 10 in accordance with the
invention. The illustrated spray nozzle assembly 10 includes a fluid and high voltage input head
11, an elongated nozzle barrel or body 12 extending downstream from the input head 11, and a
discharge nozzle assembly 14 at a downstream end of the elongated nozzle body 12. It will be
understood that the nozzle body 12 may be relatively long in length in relation to its diameter for
enabling mounting of the spray nozzle assembly 10 in a wall of a processing vessel or the like
with the discharge nozzle assembly14 within the vessel and the input head 11 remotely located
outside the vessel. In practice, the elongated nozzle body 12 may have a length of 10 times or
more the diameter of the nozzle body 12, up to 12 inches or more.
The input head 11 in this case is cylindrical in form, made of plastic or other
nonelectrically conducive material, formed with a radial liquid inlet passage 16 that receives and
communicates with a liquid inlet fitting 18 connected to a pressurized liquid supply. The input
head 11 is formed with a radial pressurized air atomizing inlet passage 19 downstream of said
liquid inlet passage 16 that receives and communicates with an air inlet fitting 20 coupled to a
suitable pressurized air supply. The input head 11 further has a radial passage 21 upstream of the
liquid inlet passage 16 that receives a fitting 22 for securing a high voltage cable 24 connected to
a high voltage source and having an end 24a extending into the passage 21 in abutting
electrically contacting relation to an electrode 28 axially supported within the input hub 11 and
extending downstream of the liquid inlet passage 16.
For enabling liquid passage through the input hub 11, the electrode 28 is formed with
an internal axial passage 29 communicating with the liquid inlet passage 16 and extending
downstream though the electrode 28. The electrode 28 in this case is formed with a plurality of
radial passages 30 communicating between the liquid inlet passage 16 and the internal axial
passage 29. The illustrated electrode 28 has a downstream outwardly extending radial hub 31 fit
within a counter bore of the inlet hub 11 with a sealing o-ring 32 interposed there between.
In carrying out this embodiment, the elongated body 12 includes an outer cylindrical
body member 35 made of plastic, such as sold under the trade name Ultem, or other suitable
nonconductive material, having an upstream end 35a threadedly engaged within a threaded bore
of the input hub 11 with a sealing o-ring 36 interposed between the cylindrical body member 35
and the input hub 11. A liquid feed tube 38, made of stainless steel or other electrically
conductive metal, extends axially through the outer cylindrical body member 35 for defining a
liquid flow passage 39 for communicating liquid between the axial electrode liquid passage 29
and the discharge nozzle assembly 14 and for defining an annular atomizing air passage 40
between the liquid feed tube 38 and the outer cylindrical body member 35. An upstream end of
the liquid feed tube 38 which protrudes above the threaded inlet end 35a of the outer cylindrical
nozzle body 35 fits within a downwardly opening cylindrical bore 45 in the electrode hub 31 in
electrical conducting relation. With the electrode 28 charged by the high voltage cable 24, it will
be seen that liquid feed to the inlet passage 16 will be electrically charged during its travel
through the electrode passage 29 and liquid feed tube 38 along the entire length of the elongated
nozzle body 12. Pressurized air in this case communicates through the radial pressurized air inlet
passage 19 about the upstream end of the liquid feed tube 38 and then into the annular air
passage 40 between the liquid feed tube 38 and the outer cylindrical body member 35.
In keeping with this embodiment, the liquid feed tube 38 is maintained in precise
reliable electrical contacting relation with the electrode 28 for efficiently electrically charging
liquid throughout its passage from the input hub 11 and through elongated nozzle body member
to the spray nozzle 12. To this end, the discharge nozzle assembly 14 includes a spray tip 50
having an upstream cylindrical section 51 in surrounding relation to a downstream end of the
liquid feed tube 38 with a sealing o-ring 52 interposed therebetween. The spray tip 50 includes
an inwardly tapered or conical intermediate section 54 and a downstream cylindrical nose section
56 that defines a cylindrical flow passage 55 and a liquid discharge orifice 58 of the spray tip 50.
The spray tip 50 in this case has a segmented radial retention flange 58 extending outwardly of
the upstream cylindrical section 51 which defines a plurality of air passages 57, as will become
apparent.
For channeling liquid from feed tube 38 into and though the spray tip 50 while
continuing to electrostatically charge the liquid as it is directed through the spray tip 50, an
electrically conductive stinger unit 60 is supported within the spray tip 50 in abutting electrically
conductive relation to the downstream end of the feed tube 38. The stinger unit 60 in this case
comprises an upstream cylindrical hub section 61 formed with a downstream conical wall section
62 supported within the intermediate conical section 54 of the spray tip 50. The cylindrical hub
section 61 is formed with a plurality of circumferentially spaced radial liquid flow passageways
62 communicating between the liquid feed tube 38 and the spray tip passage section 55. It will
be seen that the electrically conductive stinger unit 60, when seated within the spray tip 50,
physically supports in abutting relation the downstream end of the liquid feed tube 38.
For concentrating the electrical charge on liquid discharging from the spray tip, the
stinger unit 60 has a downwardly extending central electrode pin 64 supported in concentric
relation to the spray tip passage 55 such that the liquid discharge orifice 58 is annularly disposed
about the electrode pin 64. The electrode pin 64 has a gradually tapered pointed end 64 which
extends a distance, such as between about ¼ and ½ inch, beyond the annular spray tip discharge
orifice 58. It will be understood by a person skilled in the art that the increased contact of the
liquid about the protruding electrode pin 64 as it exits the spray tip 50 further enhances
concentration of the charge on the discharging liquid for enhanced liquid particle breakdown and
distribution.
In further keeping with this embodiment, the discharge nozzle assembly 14 includes
an air cap 70 disposed about the spray tip 50 which defines an annular atomizing air passage 71
about the spray tip 50 and which retains the spray tip 50, stinger unit 60, and liquid feed tube 38
in assembled conductive relation to each other. The air cap 70 in this instance defines a conical
pressurized air flow passage section 71a about the downstream end of the spray tip 50 which
communicates via the circumferentially spaced air passages 57 in the spray tip retention flange
58 with the annular air passage 40 between the liquid feed tube 38 and the outer cylindrical body
member 35 for directing a pressurized air discharge stream through an annular discharge orifice
73 about the spray tip nose 56 and liquid discharging from the spray tip liquid discharge orifice
58. For retaining the internal components of the spray nozzle in assembled relation, the air cap
70 has an upstream cylindrical end 75 in threaded engagement about a downstream outer
threaded end of the outer cylindrical member 35. The air cap 70 has a counter bore 76 which
receives and supports the segmented radial flange 58 of the spray tip 50 for supporting the spray
tip 50, and hence, the stinger unit 60 and liquid feed tube 38 in electrical conducting relation
with the upstream electrode 28.
It will be understood that with such air cap securement arrangement at the discharge
end of the spray nozzle assembly upon disengagement and removal of the air cap 70 from the
outer cylindrical body member 35, the spray tip 50, stinger unit 60, and liquid feed tube 38 can
easily be assembled and removed without disassembly of the outer annular body member 35
from the input hub 11. Hence, the air cap 70 not only defines an atomizing air passageway, but
supports the liquid feed tube 38 and stinger unit 60 in electrical contacting relation with the
electrode 28 in the input unit 11 such that upon unscrewing of the air cap 70 from the outer
cylindrical nozzle body 35, easy access is permitted to internal components of the spray nozzle
assembly 10 for repair and/or replacement.
Claims (12)
1. An electrostatic spray nozzle assembly comprising: an input head made of non-electrically conductive material, an elongated hollow nozzle body having an upstream end supported by said input head made of non-electrically conductive material, said input head having a liquid inlet for coupling to a liquid supply, an electrode supported within said input head for connection to a high voltage electrical source, said electrode having a liquid passage communicating with said liquid inlet, an elongated feed tube made of electrically conductive material disposed within said elongated nozzle body having an upstream end in electrically conductive contacting relation to said electrode and having a liquid passage communicating with said electrode liquid passage, said feed tube and elongated nozzle body defining an air flow passage having a pressurized air inlet for coupling to a pressurized air source, a spray tip made of electrically conductive material at a downstream end of said nozzle body in electrically conductive contacting relation to a downstream end of said elongated feed tube and having a liquid passage in communication with said feed tube liquid passage and a discharge orifice for discharging liquid from the spray nozzle assembly, said spray tip, liquid feed tube, and electrode being positioned in electrically conductive relation to each other such that upon coupling of said electrode to the high voltage electrical supply source, liquid passing through said liquid passages of said electrode, feed tube, and spray tip is electrically charged for discharge from said spray tip in a pattern of electrostatically charged liquid particles, an air cap secured to a downstream end of said elongated nozzle body and said air cap defining an air flow passage about said spray tip in communication with said air passage defined by said feed tube and nozzle body and having an air discharge orifice from which pressurized air is directed about said pattern of electrostatically charged liquid particles discharging from said spray tip.
2. The electrostatic spay nozzle assembly of claim 1 in which said air cap is removably secured to said nozzle body such that upon removal of said air cap, said spray tip and feed tube are removable from the nozzle body from said downstream end thereof.
3. The electrostatic spay nozzle assembly of claim 1 or 2 in which said nozzle body has an elongated length of at least ten times its diameter.
4. The electrostatic spay nozzle assembly of any one of the preceding claims in which said nozzle body has an elongated length of at least twelve inches.
5. The electrostatic spay nozzle assembly of any one of the preceding claims including a stinger disposed within said spray tip in interposed electively conductive relation between said spray tip and feed tube, said stinger having a liquid passage communicating between said feed tube and spray tip liquid passages, and said stinger having a downstream electrode pin positioned concentrically within said spray tip passage and protruding outwardly of said spray tip discharge orifice for enhancing electrostatic charging of liquid discharging from the spray tip.
6. The electrostatic spay nozzle assembly of claim 5 in which said spray tip has an upstream cylindrical section, an inwardly tapered intermediate conical section, and a downstream cylindrical nose portion which defines said spray tip discharge orifice, and said stinger has an upstream cylindrical portion concentrically disposed within the cylindrical upstream section of said spray tip, a conical intermediate section seated in electrically conductive relation to the conical spray tip section, and a downstream electrode pin concentrically disposed within said spray tip nose portion and extending downstream thereof.
7. The electrostatic spay nozzle assembly of claim 6 in which said stinger is formed with a plurality of liquid flow passages communicating between said feed tube and spray tip liquid passages.
8. The electrostatic spay nozzle assembly of claim 7 in which said spray tip has an outwardly extending retention flange interposed between said downstream end of aid nozzle body and said air cap, and said retention flange being formed with a plurality of air passages for communicating pressurized air between said airflow passage defined between said feed tube and nozzle body and the air cap defined air flow passage.
9. The electrostatic spay nozzle assembly of any one of the preceding claims in which said pressurized air inlet communicates through said input head with said air flow passage defined by said feed tube and said nozzle body.
10. The electrostatic spay nozzle assembly of any one of the preceding claims in which said electrode is supported within said input head with the liquid passage thereof in axial alignment with the feed tube liquid passage, said liquid inlet communicating with said electrode liquid passage through a side thereof.
11. The electrostatic spay nozzle assembly of any one of the preceding claims in which said feed tube extends beyond an upstream end of said nozzle body into a receptacle of said electrode in electrically conducting relation therewith.
12. The electrostatic spay nozzle assembly of any one of the preceding claims in which said liquid feed tube and elongated nozzle body define an annular air passage about the feed.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361880238P | 2013-09-20 | 2013-09-20 | |
US61/880,238 | 2013-09-20 | ||
PCT/US2014/056728 WO2015042504A1 (en) | 2013-09-20 | 2014-09-22 | Electrostatic spray nozzle assembly |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ718067A NZ718067A (en) | 2021-03-26 |
NZ718067B2 true NZ718067B2 (en) | 2021-06-29 |
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