WO2015034068A1 - Method for producing beverage - Google Patents

Method for producing beverage Download PDF

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Publication number
WO2015034068A1
WO2015034068A1 PCT/JP2014/073577 JP2014073577W WO2015034068A1 WO 2015034068 A1 WO2015034068 A1 WO 2015034068A1 JP 2014073577 W JP2014073577 W JP 2014073577W WO 2015034068 A1 WO2015034068 A1 WO 2015034068A1
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WIPO (PCT)
Prior art keywords
oil
pressure
mass
fat
fatty acid
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PCT/JP2014/073577
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French (fr)
Japanese (ja)
Inventor
傳史 松浦
正基 苫米地
聡子 池之上
朝貞 増子
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三菱化学フーズ株式会社
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Priority to JP2015535537A priority Critical patent/JP6430947B2/en
Publication of WO2015034068A1 publication Critical patent/WO2015034068A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/02Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by the production or working-up
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/003Compositions other than spreads
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/005Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
    • A23D7/0053Compositions other than spreads
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients

Definitions

  • the present invention relates to a method for producing a fat emulsion by emulsifying fats and oils, and in particular, relates to a method for producing a beverage containing a fat emulsion using a highly saturated fatty acid-containing edible fat as a fat.
  • milk beverages with a large market for taste beverages instead of conventional milk products containing milk fat (milk, fresh cream, whole milk powder, concentrated milk, sweetened condensed milk, sugar-free condensed milk, etc.)
  • milk fat milk, fresh cream, whole milk powder, concentrated milk, sweetened condensed milk, sugar-free condensed milk, etc.
  • the technique using the fats and oils emulsion for food-drinks using a certain vegetable oil and fat is known.
  • Patent Document 2 (3) Addition of a cream made by adding a cream comprising ingredients containing lipids, water and emulsifiers to a base beverage as a beverage that can appeal to the diversified consumer preferences in terms of taste and appearance A beverage with a cream containing 0.3 to 5.5% by weight lipid and 0.1% by weight or less protein based on the total amount and having a pH of 5.0 to 6.0 (Patent Document 3) ) (4) A fat and oil composition for liquid cream having a low trans fatty acid content, and particularly as an oil and fat composition suitable for a liquid cream used in canned coffee, 5 to 30% by mass of the following fat and oil A and the following fat and oil B Oil composition for liquid cream containing 5 to 40% by mass and 30 to 90% by mass of the following oil C (Patent Document 4) Fat and oil A: Coconut oil Oil and fat B: Palm oil Oil and fat C: Safflower oil having an oleic acid content of 70% by mass or more in all constituent fatty acids, sunflower oil
  • a method for producing an edible fat / oil emulsion comprising an emulsifier, an edible fat / oil, and water, wherein the emulsifier is dispersed in water to form emulsifier fine particles having an average particle size of 10 nm to 600 nm.
  • the method of edible oil emulsion comprising a second step of emulsifying by adding the edible fat to emulsifier particle aqueous dispersion prepared by the first step (Patent Document 5)
  • Japanese Unexamined Patent Publication No. 2005-341933 Japanese Unexamined Patent Publication No. 2007-166917 Japanese Unexamined Patent Publication No. 2009-153410 Japanese Unexamined Patent Publication No. 2010-4741 Japanese Unexamined Patent Publication No. 2012-125155
  • An object of the present invention is to provide a method for producing a fat emulsion having high emulsification stability using a edible fat and oil containing a highly saturated fatty acid substantially free of trans fatty acids and unsaturated fatty acids. It is an object of the present invention to provide a beverage having excellent emulsification stability and flavor.
  • the oil emulsion obtained by subjecting a highly saturated fatty acid-containing edible fat and oil substantially free of trans fatty acids and unsaturated fatty acids to high emulsification stability is obtained.
  • the present invention has been found.
  • the present invention has the following characteristics.
  • the emulsifier is one or more emulsifiers selected from the group consisting of sucrose fatty acid ester, sodium stearoyl lactate, and monoglycerin succinic acid fatty acid ester.
  • the processing pressure per high-pressure emulsification processing is 10 MPa or more.
  • [7] A beverage produced by the production method according to any one of [1] to [6].
  • [8] The beverage according to [7], which contains a bacteriostatic emulsifier.
  • the fat and oil emulsion which has high emulsification stability can be provided using the highly saturated fatty acid containing edible oil and fat which does not contain trans fatty acid and unsaturated fatty acid substantially, and is thus emulsified
  • an oil and fat emulsion excellent in stability it is possible to provide a beverage excellent in emulsification stability and excellent in flavor and flavor that is free from odors and uncomfortable feelings derived from fats and oils.
  • this fat emulsion is applied to beverages, it does not compete with other additives such as an additional emulsifier, but rather improves emulsification stability, thus preventing poor emulsification and resulting flavor loss. can do.
  • FIG. 1 shows a beverage production process in Examples 19 and 20.
  • FIG. 2 shows a beverage production process in Comparative Examples 6-8.
  • FIG. 3 shows a beverage production process in Reference Examples 4 and 5.
  • the method for producing a beverage of the present invention is obtained by subjecting a highly saturated fatty acid-containing edible oil and fat to high-pressure emulsification multiple times, and adjusting the total treatment pressure to the edible oil and fat in the multiple times of high-pressure emulsification treatment to 40 MPa or more. It is characterized by being produced by mixing the obtained oil and fat emulsion and a beverage component.
  • Highly saturated fatty acid-containing edible oils and oils include rapeseed oil, corn oil, soybean oil, palm oil, palm kernel oil, palm oil, sunflower oil, safflower oil, macadamia seed oil, camellia seed oil, tea seed oil, rice bran oil, Vegetable oils such as olive oil and cottonseed oil; animal fats such as beef tallow, milk fat, pork tallow, sheep fat, fish oil; etc .; purification or deodorization, fractionation, curing, esterification of liquid or solid products of these vegetable fats or animal fats One oil, solid oil, etc. obtained by fractionating these oils and fats, processed oils and fats such as MCT (medium chain fatty acid oil), hardened coconut oil, and hardened palm kernel oil.
  • MCT medium chain fatty acid oil
  • the ratio of unsaturated fatty acids other than saturated fatty acids is preferably 20 The amount% or less, more preferably 10 wt% or less, more preferably 7 wt% or less, particularly preferably 5 wt% or less, but most preferably at most 1 mass%.
  • the highly saturated fatty acid-containing edible fats and oils used in the present invention are preferably those in which the proportion of fatty acids having 12 or less carbon atoms in the total fatty acids bound to triglyceride molecules is 50% by mass or more.
  • the edible fat and oil containing highly saturated fatty acid used in the present invention has an iodine value of usually 20.0 or less, preferably 10.0 or less, more preferably 8.0 or less, still more preferably 3.0 or less, most preferably 1. 0.0 or less is preferable because there is no oxidative odor during sterilization or high-temperature storage and a good flavor is obtained.
  • the highly saturated fatty acid-containing edible fat used in the present invention preferably has an SFC (solid fat content) at 10 ° C. of preferably 45% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more. It is suitable for producing a beverage having no oxidative odor at the time and having a good flavor even in a refrigerated state.
  • SFC solid fat content
  • the highly saturated fatty acid-containing edible fat used in the present invention has an acid value of usually 1.0 or less, preferably 0.5 or less, more preferably 0.2 or less, and most preferably 0.1 or less. Such an unpleasant flavor is reduced, and a good flavor is obtained.
  • the highly saturated fatty acid-containing edible fat used in the present invention has a peroxide value of usually 0.2 or less, preferably 0.1 or less, more preferably 0.05 or less, and most preferably 0.01 or less. There is no oxidative odor at the time of sterilization or storage, and it is preferable because it has a good flavor.
  • the highly saturated fatty acid-containing edible fat used in the present invention preferably has a rising melting point of preferably 10 ° C. or higher, more preferably 15 ° C. or higher, further preferably 20 ° C. or higher, and most preferably 25 ° C. or higher during sterilization or storage. Therefore, it is suitable for producing a beverage having a good flavor even in a refrigerated state.
  • the upper limit of the rising melting point is preferably 70 ° C. or lower, more preferably 60 ° C. or lower, further preferably 50 ° C. or lower, and most preferably 45 ° C. or lower, in order to obtain good emulsion stability.
  • edible fats and oils containing highly saturated fatty acids used in the present invention include vegetable oils such as palm kernel oil and palm oil, hardened palm kernel oil (hardened palm kernel oil), hardened palm oil (hardened palm oil), MCT ( Cured oils and processed oils such as medium chain fatty acid oils) are preferred, hardened palm kernel oil, hardened palm oil, and MCT (medium chain fatty acid oil) are more preferred, hardened palm kernel oil and hardened palm oil are more preferred, and fully cured Palm kernel oil (fully cured palm kernel oil) and fully cured palm oil (fully cured palm oil) are particularly preferred, and fully cured palm oil is most preferred.
  • vegetable oils such as palm kernel oil and palm oil
  • hardened palm kernel oil hardened palm kernel oil
  • hardened palm oil hardened palm oil
  • MCT Cured oils and processed oils such as medium chain fatty acid oils
  • hardened palm kernel oil, hardened palm oil, and MCT medium chain fatty acid oil
  • hardened palm kernel oil and hardened palm oil are more preferred
  • Oils and fats may be used in combination of two or more, in which case the ratio of unsaturated fatty acids including trans fatty acids in the total fatty acids bound to the triglyceride molecules, the total fatty acids bound to the triglycerides molecules, The ratio of the fatty acid having 12 or less carbon atoms, iodine value, SFC at 10 ° C., acid value, peroxide value, rising melting point, and the like are values of a mixture of two or more.
  • the edible fat and oil containing highly saturated fatty acid is preferably emulsified as an oil and fat composition containing an emulsifier. That is, the fat composition can be produced by emulsifying the fat composition. Therefore, the fat and oil emulsion specified in the present invention can include those contained in the fat and oil composition described in detail below. Below, this emulsifier and oil-fat composition are demonstrated.
  • the emulsifier used in the emulsification treatment is preferably a safe and edible emulsifier for use in foods and drinks. Moreover, the below-mentioned bacteriostatic emulsifier may be sufficient as the emulsifier used by an emulsification process.
  • the emulsifier lecithin, lysolecithin, monoglycerin succinic acid fatty acid ester, monoglycerin organic acid fatty acid ester such as monoglycerin diacetyl tartaric acid fatty acid ester, sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorbate, Examples thereof include propylene glycol fatty acid ester, saponin, sodium stearoyl lactate and calcium stearoyl lactate, sucrose fatty acid ester, sodium stearoyl lactate and monoglycerin succinic acid fatty acid ester are preferred, and sucrose fatty acid ester and sodium stearoyl lactate are more preferred.
  • sucrose fatty acid ester those in which 50% or more of the fatty acids constituting the sucrose fatty acid ester are fatty acids having 18 carbon atoms and the monoester content is 70% by mass
  • emulsifiers may be used alone or in combination of two or more, but it is particularly preferable to use a combination of two or more emulsifiers, and a combination of three or more emulsifiers to emulsify. Since stability can be improved more, it is preferable.
  • an emulsifier of HLB5 or more preferably HLB5 to 16, more preferably HLB5 to 11, more preferably HLB6 to 9, and less than HLB5, preferably HLB0 to 4, more preferably HLB1.
  • HLB5 or more preferably HLB5 to 16, more preferably HLB5 to 11, more preferably HLB6 to 9, and less than HLB5, preferably HLB0 to 4, more preferably HLB1.
  • Use in combination with up to 3 emulsifiers is preferred.
  • the carbon number of the fatty acid of the sucrose fatty acid ester of HLB 5 or more is preferably 12 or more, more preferably 14 or more, preferably 22 or less, and more preferably 18 or less.
  • 12 or more are preferable, as for carbon number of the fatty acid of sucrose fatty acid ester less than HLB5, 16 or more are preferable, 22 or less are preferable and 18 or less are especially preferable.
  • the use ratio (mass ratio) of the emulsifier of HLB5 or higher is set to 1 in order to effectively obtain the effect of stabilizing the emulsion by using these in combination.
  • the emulsifier of less than HLB5 is preferably 0.001 or more, more preferably 0.005 or more, particularly preferably 0.01 or more, most preferably 0.05 or more, preferably 10 or less, and 5.0 or less. More preferably, 1.0 or less is particularly preferable, and 0.5 or less is most preferable.
  • nonionic emulsifier sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorbate, propylene glycol fatty acid ester and saponin are preferable, and sucrose fatty acid ester is particularly preferable.
  • ionic emulsifier lecithin and lysolecithin, monoglycerin succinic acid fatty acid ester, monoglycerin diacetal tartrate fatty acid ester, sodium stearoyl lactate and calcium stearoyl lactate, monoglycerin succinic acid fatty acid ester and sodium stearoyl lactate are more preferred, stearoyl Sodium lactate is most preferred.
  • the use ratio is obtained when the nonionic emulsifier is set to 1 in order to effectively obtain the effect of stabilizing the emulsification by using these together.
  • the ionic emulsifier is preferably 0.001 or more, more preferably 0.005 or more, particularly preferably 0.01 or more, most preferably 0.05 or more, preferably 10 or less, more preferably 5.0 or less. 0.0 or less is more preferable, and 0.5 or less is most preferable.
  • sucrose fatty acid ester of HLB5 or more preferably HLB5-11, HLB5, preferably HLB1-3 sucrose fatty acid ester, and three types of emulsifiers of stearoyl sodium lactate may be used in combination.
  • the content of the emulsifier in the oil composition containing a highly saturated fatty acid-containing edible fat and emulsifier is usually 0.1% by mass or more, preferably 0.5% by mass or more, more preferably 1% by mass or more, and usually 20% by mass.
  • the content of the edible fat containing highly saturated fatty acid is usually 10% by mass or more, preferably 20% by mass or more, more preferably 30% by mass or more, preferably 10% by mass or less, more preferably 5% by mass or less.
  • it is 80 mass% or less, Preferably it is 70 mass% or less, More preferably, it is 60 mass% or less.
  • the mass ratio of the emulsifier to the edible fat / oil containing highly saturated fatty acid when the emulsifier is 1, the edible fat / oil containing highly saturated fatty acid is usually 0.5 or more, preferably 2 or more, more preferably 6 or more, usually 800 or less. , Preferably 140 or less, more preferably 60 or less.
  • the subsequent emulsification treatment is efficiently performed to produce an oil and fat emulsion excellent in emulsion stability. It becomes easy to do.
  • the oil / fat composition is usually prepared using a highly saturated fatty acid-containing edible oil / fat, an emulsifier and water.
  • the amount of water used that is, the content of water in the oil and fat composition is usually 15% by mass or more, preferably 25% by mass or more, more preferably 35% by mass or more, and usually 85% by mass or less, preferably 75% by mass.
  • the oil and fat composition has a solid content concentration of usually 15% by mass or more, preferably 25% by mass or more, more preferably 35% by mass or more, and usually 85% by mass or less, preferably It is prepared to be 75% by mass or less, more preferably 65% by mass or less, and the subsequent emulsification treatment is efficiently performed to produce an oily and fat emulsion having excellent emulsification stability. When used, it does not contain excessive water and is suitable for efficiently adding fats and oils.
  • the oil and fat composition to be subjected to the emulsification treatment may contain other components other than the edible fat and oil containing high saturated fatty acid, the emulsifier and water.
  • Other ingredients include pH adjusters such as organic acids, baking soda, and phosphates, and sugar, fructose, glucose, maltose, galactose, mannose, fucose, xylose, trehalose, as long as they do not affect the effect.
  • Lactose Manno-oligosaccharide, Malto-oligosaccharide, ⁇ -, ⁇ -, ⁇ -cyclodextrin, dextrin, indigestible dextrin, soybean polysaccharide, pectin, alginic acid, propylene glycol alginate, sodium carboxymethylcellulose, carrageenan, tamarind seed gum, tara gum , Karaya gum, Gua gum, locust bean gum, tragacanth gum, pullulan, gellan gum, native gellan gum, gum arabic, xanthan gum, agar, microcrystalline cellulose, fermented cellulose, chitosan, farthera Sugars such as erythritol, xylitol, maltitol, sorbitol, mannitol, inositol; sucralose, aspartame, acesulfame potassium, neotame, stevia extract Various sweeteners such as sodium
  • the fat composition subjected to the emulsification treatment does not substantially contain protein. If the oil / fat composition contains protein, when the oil / fat is subdivided by high-pressure emulsification, the emulsifier and polymer protein compete to prevent efficient interfacial adsorption, resulting in loss of emulsion stability. This is because there is a risk of being lost.
  • disassembled to the peptide and the amino acid by the enzyme etc. may be contained. “Contains substantially no protein” means that the content of protein in an oil / fat composition is 0.5 or less, preferably 0.1 or less in terms of mass ratio when the emulsifier is 1.
  • the protein content is 1.0% by mass or less, preferably 0.5% by mass or less, more preferably 0.3% by mass or less, particularly It means that it is preferably 0.1% by mass or less, and most preferably means that it is not contained at all.
  • the production method of the present invention is characterized in that high-pressure emulsification is performed a plurality of times as the emulsification.
  • the high-pressure emulsification process is a process of reducing the pressure of the object that has become a high-pressure state by pumping it into gaps, flow paths, nozzles, etc. of a narrow homogeneous valve, and speeding up the flow rate with the energy of the pressure difference, It is a process that generates turbulent flow, cavitation and shearing force by colliding between objects to be processed at high speed with valves and rings, or by subdividing and emulsifying the object to be processed with its energy.
  • the high-pressure emulsifier includes a multi-stage type emulsifier such as a two-stage type in which high-pressure emulsification processing is performed in two stages. In such an emulsifier, the processing pressure of the emulsifier is set at each stage.
  • the multi-stage high-pressure emulsification treatment which is regarded as the total pressure of the treatment pressures and is continuously performed without returning to the atmospheric pressure completely, is a single emulsification treatment.
  • a high-pressure emulsifier having a higher production efficiency and a larger processing capacity per hour is preferable when the high-pressure emulsification treatment is performed a plurality of times.
  • the processing capacity per time is usually 0.1 t / h or more, preferably 1 t / h or more, more preferably 5 t / h or more, and most preferably 10 t / h or more. It can be carried out without reducing the production efficiency. Although there is no upper limit in particular, it is usually 500 t / h or less.
  • the high-pressure emulsification means that the treatment pressure at the time of high-pressure emulsification is a one-stage type, and the treatment pressure at the time of at least one-stage high-pressure emulsification is preferably 10 MPa or more if the treatment pressure is a multistage type such as a two-stage type. More preferably, the emulsification is performed in a state of 15 MPa or more, more preferably 20 MPa or more, and most preferably 25 MPa or more.
  • the high-pressure emulsification treatment is performed a plurality of times.
  • performing the high-pressure emulsification treatment a plurality of times means introducing a plurality of operations for introducing the processed material (preferably the above-described oil and fat composition) into the high-pressure emulsifier and emulsifying under high-pressure conditions, and then removing the emulsified product. It means to do it once.
  • the high-pressure emulsifiers used for the multiple high-pressure emulsification treatments may be the same or different.
  • a single high-pressure emulsifier is used, and a high-pressure emulsifier is used to perform a recirculation process for returning the processed material discharged after the high-pressure emulsification process to the inlet side of the high-pressure emulsifier.
  • a plurality of high-pressure emulsifiers (in this case, the plurality of high-pressure emulsifiers may be the same or different) may be arranged in series, and an object to be processed is sequentially added to a plurality of high-pressure emulsifiers.
  • a plurality of high-pressure emulsification treatments may be performed by passing through an emulsifier.
  • the high-pressure emulsification treatment performed a plurality of times may be performed all before the sterilization treatment, all after the sterilization treatment, or before and after the sterilization treatment. You may carry out 1 time or more in both.
  • the discharged product is returned to normal pressure by being discharged from the high-pressure emulsifier.
  • the pressure in the emulsion is increased by returning the pressure between the high-pressure emulsification treatment and the high-pressure emulsification treatment.
  • the number of times of high-pressure emulsification treatment varies depending on the treatment pressure and treatment time of each round, but it is preferable to obtain a sufficient effect by the above-described decompression, and the productivity in industrial practical use is preferred. Then less is preferable.
  • the number of high-pressure emulsification treatments is preferably 2 times or more, particularly preferably 2 to 6 times, and most preferably 2 to 4 times.
  • the pressure in each high-pressure emulsification treatment is preferably 10 MPa or more, more preferably 15 MPa or more, further preferably 20 MPa or more, and most preferably 25 MPa or more.
  • the upper limit of the treatment pressure is not particularly limited, but is usually 200 MPa or less in terms of pressure resistance of the high-pressure emulsifier used and industrial practical use.
  • the treatment pressure is 100 MPa or less, more preferably 80 MPa or less, further preferably 50 MPa or less, and most preferably 45 MPa or less.
  • processing pressure of each high-pressure emulsification treatment may be the same or different within the above-mentioned pressure range, for example, the second time from the first time, the third time from the second time, and so on.
  • the processing pressure of the high-pressure emulsification processing may be increased, increased at the second time, decreased again, or the pressure conditions may be changed.
  • the high-pressure emulsification treatment time varies depending on the treatment amount and the treatment pressure, in particular, in the case of mass production in a factory, it is usually 0. In order to obtain good emulsification stability without impairing productivity. 005 hours or more, preferably 0.01 hours or more, most preferably 0.1 hours or more, usually 20 hours or less, preferably 10 hours or less, more preferably 5 hours or less, particularly preferably 2 hours or less, most preferably 1
  • the total treatment time of the multiple high-pressure emulsification treatments is usually 0.01 hours or more, preferably 0.02 hours or more, most preferably 0.2 hours or more, usually 40 hours or less, preferably 20 hours.
  • the time during which the pressure is restored between the high-pressure emulsification processes (the time until the emulsified product discharged from the high-pressure emulsifier is reintroduced into the high-pressure emulsifier) is restored without impairing the productivity.
  • it is usually 0.1 minutes or more, particularly 0.5 minutes or more, usually 1200 minutes or less, particularly preferably 600 minutes or less.
  • the time for the emulsification treatment each time and the time for the return pressure condition may be different or the same for each time.
  • the temperature during the high-pressure emulsification treatment is usually 30 ° C. or higher, preferably 40 ° C. or higher, more preferably 50 ° C. or higher, usually 100 ° C. or lower, preferably 90 ° C. or lower, more preferably 80 ° C. or lower.
  • the treatment temperature is preferably not less than the above lower limit in terms of emulsification efficiency, and the treatment temperature is preferably not more than the above upper limit in terms of the handleability of the emulsion. This processing temperature may be different each time or may be the same.
  • the pH of the oil / fat composition during the high-pressure emulsification treatment is preferably 5.0 or more, more preferably 6.0 or more, and usually 9 from the viewpoint that the emulsifier used is sufficiently dispersed in water and efficiently emulsifies the oil / fat. 0.0 or less, preferably 8.0 or less.
  • the pH of the oil / fat composition can be adjusted by adding a pH adjuster such as sodium bicarbonate and phosphate and other additives to the oil / fat composition.
  • the above-described high-pressure emulsification treatment is performed a plurality of times, and the total of the processing pressures of the plurality of high-pressure emulsification treatments (a value obtained by simply adding the emulsification treatment pressures of each time. .) Is 40 MPa or more. If the total pressure is less than 40 MPa, an oil or fat emulsion excellent in emulsion stability cannot be obtained.
  • the upper limit of the total pressure is not particularly limited, but it is usually 600 MPa or less in terms of industrial practical application, such as the pressure resistance of the high-pressure emulsifier used and the number of treatments.
  • the total pressure is preferably 150 MPa or less, More preferably, it is 120 MPa or less, more preferably 100 MPa or less, and most preferably 80 MPa or less.
  • an emulsification treatment other than the above-described high-pressure emulsification treatment may be performed prior to the above-described high-pressure emulsification treatment.
  • a paddle mixer, a homomixer, an ultrasonic homogenizer, a colloid mill, a kneader, an inline You may pre-emulsify on low pressure or a normal-pressure condition using a mixer, a static mixer, an onrator, etc.
  • This preliminary emulsification is usually 30 ° C. or higher, preferably 40 ° C. or higher, more preferably 50 ° C. or higher, usually 100 ° C. or lower, preferably 90 ° C.
  • the sterilization treatment may preferably be performed for about 30 minutes or less.
  • the sterilization method is not particularly limited, but a continuous sterilization method capable of continuous production is preferable, and UHT sterilization is more preferable.
  • the fat and oil emulsion of the present invention thus produced has a laser diffraction particle size distribution meter (for example, LA-950 manufactured by Horiba, Ltd.) in order to maintain the balance between emulsification stability and appropriate taste of the fat and oil.
  • the median diameter obtained when the particle size distribution is measured is usually 0.01 ⁇ m or more, more preferably 0.05 ⁇ m or more, particularly preferably 0.1 ⁇ m or more, usually 1.0 ⁇ m or less, preferably 0.6 ⁇ m.
  • it is more preferably 0.5 ⁇ m or less.
  • the pH is preferably 5.0 or more, more preferably 6.0 or more, preferably 9.0 or less, more preferably 8.0 or less, 6.5 Most preferred is ⁇ 7.5.
  • the oil-and-fat emulsion specified in the present invention is usually obtained as a liquid, but it may be used for various applications as a powdered oil-and-fat emulsion by pulverizing this liquid.
  • spray drying, airflow drying, drum drying, cylindrical drying, vacuum freeze drying, vacuum drying, and the like can be used, and spray drying suitable for mass production is preferable.
  • spray drying suitable for mass production is preferable.
  • a powder base used in pulverization as a starch hydrolyzate, the ratio of the peak area in the range of molecular weight 8500 to 18500 with respect to the total peak area when molecular weight distribution is measured by gel permeation chromatography A starch hydrolyzate of 15% or less is preferred.
  • the oil and fat emulsion specified in the present invention (hereinafter sometimes referred to as “the oil and fat emulsion of the present invention”) can be suitably used for the beverage of the present invention described later.
  • a beverage is produced using the fat and oil emulsion prepared as described above.
  • the beverage include milk beverages, soup beverages, coffee beverages, cocoa beverages, tea beverages (tea, green tea, Chinese tea, etc.), beans / cereal beverages, acidic beverages, powdered beverages, powdered soups, etc. Milk drinks, coffee drinks and tea drinks are preferred.
  • the fats and oils emulsion of this invention and the following drink components are mixed and a drink is manufactured.
  • (Beverage ingredients) Coffee, tea (black tea, green tea, oolong tea, etc.) and their extracts; cacao beans, soybeans and red beans, almonds, peanuts, walnuts, apricot kernels, rice, wheat, and other beans and grains, or powders and pastes thereof; coconut milk, coconut juice Fruit juice and pulp and its pulverized product and paste; milk, whole milk, skim milk, concentrated milk, skim concentrated milk, condensed milk, skimmed condensed milk, skim milk powder, skim milk powder, cream, butter, butter oil, butter milk, Milk ingredients such as buttermilk powder, casein, whey, cheese; lecithin and lysolecithin, monoglycerin organic acid fatty acid ester, sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorb
  • Antioxidants shelf-life improvers such as mustard extract and lysozyme; preservatives such as nisin, sorbic acid and salts thereof; carbon dioxide; liquors such as liqueur, vodka and shochu; ethanol and the effect of the present invention
  • shelf-life improvers such as mustard extract and lysozyme
  • preservatives such as nisin, sorbic acid and salts thereof
  • carbon dioxide liquors such as liqueur, vodka and shochu
  • ethanol the effect of the present invention
  • beverage components it is preferable to use coffee, tea (black tea, green tea, oolong tea, etc.) and extracts thereof.
  • the bacteriostatic emulsifier is a food emulsifier that has an effect on heat-resistant bacteria that are harmful bacteria in beverages, and can be used without particular limitation as long as it is a food emulsifier having the effect, Sucrose fatty acid esters, polyglycerin fatty acid esters, and organic acid monoglycerides are preferred, and among these, those having 14 or more carbon atoms are particularly preferred, those having 16 or more are more preferred, and those having 22 or less are more preferred. 18 or less is more preferable. In particular, sucrose fatty acid esters and polyglycerin fatty acid esters having 16 to 18 carbon atoms in the fatty acids are preferred, and these are preferred because of their high effectiveness against bacteria.
  • sucrose fatty acid ester and polyglycerin fatty acid ester it is preferable that the monoester content is 50% by mass or more, preferably 60% by mass or more, and more preferably 70% by mass or more because of high effectiveness against bacteria. It is.
  • the polyglycerol fatty acid ester preferably has an average degree of polymerization of polyglycerol of 2 or more, preferably 5 or less, and more preferably 3 or less because of its high effectiveness against bacteria.
  • the content of the fat and oil emulsion of the present invention in the beverage of the present invention is usually 0.01% by mass or more, preferably 0.05% by mass or more, more preferably 0.1% by mass or more, and particularly preferably 0.5%. % By mass or more, usually 20% by mass or less, preferably 15% by mass or less, more preferably 10% by mass or less, and most preferably 5.0% by mass or less.
  • the content of the fat emulsion is equal to or higher than the lower limit, by imparting a rich feeling of fat and fat, a good taste-quality beverage can be produced, and by being equal to or lower than the upper limit, Emulsification stability during sterilization and storage of beverages can be maintained in a good state.
  • the content of the emulsifier in the beverage of the present invention is usually 0.0005 mass% or more, preferably 0.001 mass% or more, usually 1.0 mass% or less, preferably 0.5 mass% or less.
  • content of the emulsifier of a drink here means content of the total emulsifier also including the emulsifier, when the fats and oils emulsion of this invention contains an emulsifier.
  • the beverage of the present invention preferably contains a bacteriostatic emulsifier, and the content of the bacteriostatic emulsifier in the beverage of the present invention is usually 0.001% by mass or more, preferably 0.005% by mass or more, More preferably, it is 0.01 mass% or more, Usually 0.6 mass% or less, Preferably it is 0.3 mass% or less, More preferably, it is 0.2 mass% or less.
  • fats and oils emulsion containing highly saturated fatty acid-containing edible fats and bacteriostatic emulsifiers coexist, emulsification becomes unstable, and separated fats and oils may aggregate or crystallize, resulting in a decrease in beverage flavor.
  • the oil and fat emulsion of the present invention does not compete with the bacteriostatic emulsifier, but rather improves the emulsification stability, thus preventing poor emulsification and the resulting decrease in flavor.
  • the amount of non-fat milk solid content in the beverage when used in beverages is not particularly limited, but is usually 0.5% by mass or more, preferably 1.0% by mass or more when a thicker milk flavor is required. More preferably 1.4% by mass or more, most preferably 1.5% by mass or more, usually 10% by mass or less, preferably 5.0% by mass or less, more preferably 4.0% by mass or less, most preferably Is 3.0 mass% or less.
  • the beverage containing the fat and oil emulsion of the present invention is produced as follows. First, in addition to the oil and fat emulsion described above, a beverage component which is a material exemplified as the one that may be contained in the beverage is mixed with water as necessary to prepare a mixed solution. Next, the obtained mixed solution is stirred and emulsified.
  • the emulsification method can be used without particular limitation as long as it is a homogeneous emulsification method usually used for foods. For example, any of a method using a homogenizer, a method using a colloid mill, a method using a homomixer, etc. can be used. it can. This homogeneous emulsification treatment is usually carried out under heating conditions of 40 to 80 ° C.
  • the high-pressure emulsification process which is performed by preparation of the above-mentioned oil-fat emulsion as a homogeneous emulsification process using a homogenizer.
  • the treatment pressure at the time of high-pressure emulsification is a multistage type such as a two-stage type
  • the treatment pressure at the time of at least one-stage high-pressure emulsification is usually 5 MPa or more, preferably 10 MPa or more, more preferably
  • a stable beverage can be obtained by performing a high-pressure emulsification treatment of 15 MPa or more, more preferably 20 MPa or more, most preferably 25 MPa or more, usually 200 MPa or less, preferably 100 MPa or less.
  • the number of high-pressure emulsification treatments is one or more times, preferably two or more times.
  • a bacteriostatic emulsifier is also contained in the mixed solution from the viewpoint of further improving the emulsion stability.
  • sterilization treatment such as UHT sterilization and retort sterilization is performed.
  • the retort sterilization is performed at 110 to 140 ° C., for example, 121 ° C. for 10 to 40 minutes.
  • UHT sterilization used for beverages for PET bottles is ultra-high temperature sterilization at a higher temperature, for example, a sterilization temperature of 120 to 150 ° C. and a sterilization value (Fo) at 121 ° C. corresponding to 10 to 50.
  • UHT sterilization is a known method such as a direct injection method such as a steam injection method in which water vapor is directly blown into a beverage, a steam infusion method in which a beverage is injected into the water vapor, and an indirect heating method using a surface heat exchanger such as a plate or tube.
  • a direct injection method such as a steam injection method in which water vapor is directly blown into a beverage
  • a steam infusion method in which a beverage is injected into the water vapor
  • an indirect heating method using a surface heat exchanger such as a plate or tube.
  • a plate type sterilizer can be used.
  • the produced beverage of the present invention is suitable for container-packed beverages, and can be applied to canned beverages, plastic bottle beverages, paper-packed beverages, bottled beverages, and the like.
  • the fully hardened coconut oil used in the following production examples is less than 0.1% by mass of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids, among all fatty acids bonded to the main component triglyceride molecule.
  • unsaturated fatty acids other than saturated fatty acids that is, unsaturated fatty acids including trans fatty acids, among all fatty acids bonded to the main component triglyceride molecule.
  • the proportion of fatty acids having 12 or less carbon atoms is 61% by mass
  • iodine value is 0.47
  • SFC at 10 ° C. is 90% by mass
  • acid value is 0.04
  • the palm oil middle melting point fraction is obtained by removing the high melting point fraction (palm stearin) and the low melting point part (palm super olein) when the raw material palm oil is fractionated by the melting point. It is the fraction obtained, and among the total fatty acids bound to the triglyceride molecule as the main component, the proportion of unsaturated fatty acids other than saturated fatty acids, i.e., trans fatty acids, is 45% by mass and bound to triglyceride molecules. Among all fatty acids, the proportion of fatty acids having 12 or less carbon atoms is 0.2% by mass, iodine value is 45.6, acid value is 0.04, and peroxide value is 0.
  • carbon Ratio of fatty acids having a number of 12 or less 52% by mass ⁇ MCT>
  • the ratio of unsaturated fatty acids other than saturated fatty acids, that is, trans fatty acids is less than 0.1% by mass.
  • the emulsification efficiency indicates the efficiency of refining the emulsified particles with respect to the energy used.
  • “Decrease rate” (“After high-pressure emulsification” / “Before high-pressure emulsification”) ⁇ 100
  • the “emulsification efficiency” in the case of multiple high-pressure emulsification treatments was calculated by dividing the “difference in reduction rate” between the first and second times or the second and third times by the “pressure” for one time. (Example) (50MPa, rate of reduction after 2 runs-50MPa, rate of reduction after 1 run) / (50MPa) The results are shown in Tables 3 and 4.
  • Increase rate median diameter of particles after storage / median diameter of particles before storage is 1.1 or less ⁇ : The increase rate is larger than 1.1 and 1.5 or less ⁇ : above Increase rate is greater than 1.5 and less than or equal to 2.0 ⁇ : The increase rate is greater than 2.0
  • the fat and oil emulsions # 3 to # 5 maintained fluidity after standing at 5 ° C. for 1 month, showed no increase in median diameter, and were very stable in emulsification.
  • the fat emulsion # 2 maintained fluidity, but showed a slight increase in median diameter, and the emulsification tended to be slightly less stable than the fat emulsion # 3-5. From the above results, it can be seen that a stable fat emulsion can be produced by setting the total pressure to 40 MPa or more, and that a very stable fat emulsion can be produced by further setting the total pressure to 60 MPa or more. became. Moreover, since the emulsified particles become finer as the total pressure increases, it tends to be difficult to feel the taste of fats and oils, and it has been found that there is a suitable range for the balance between stability and taste quality.
  • Oil and fat, emulsifier, protein, baking soda, and water were mixed in the types and mass ratios shown in Table 8, pre-emulsified at 65 ° C for 0.1 hour using a homomixer, and then a two-stage valve type high-pressure emulsifier. (SPX “GAURIN 15MR”) at 65 ° C., emulsified at the first and second stage pressures, times, and total pressure listed in Table 9, and then sterilized at 90 ° C. for 10 minutes. Emulsions # 6 to # 21 were obtained. Table 9 shows the evaluation results.
  • the high-pressure emulsification treatment was carried out by circulating treatment with one high-pressure emulsifier, and the emulsification treatment time for each round was 0.05 hours.
  • the obtained fat and oil emulsion was allowed to stand at 5 ° C. overnight, and then the pH and median diameter were measured.
  • the median diameter after standing at 5 ° C. for 4 weeks was measured.
  • the rate of increase was calculated and evaluated according to the criteria of 5 to 5, and the fluidity was also evaluated. The results are shown in Table 9. Some of them show a tendency to thicken slightly, but no increase in the median diameter was observed, and in any case, a stable oil and fat composition could be obtained.
  • Examples 1 to 12 Comparative Examples 1 to 4
  • Coffee extract roasted coffee beans: Colombia EX manufactured by Unicafe, L value: 20 extracted from Brix: 3.0%
  • sodium bicarbonate 0.1% by mass
  • sugar 5.0% by mass production example 6 to 21 fat and oil emulsion 0.84% by mass and bacteriostatic emulsifier 0.03% by mass of sucrose fatty acid ester (P-1670) are added and water is added to make 100% by mass.
  • Examples 13 to 15 1.54% by weight of instant coffee, 0.09% by weight of baking soda, 5.0% by weight of sugar, 0.84% by weight of the oil composition of Production Examples 22 to 24, sucrose fatty acid ester (P- 1670) After mixing 0.03% by mass and adding water to make 100% by mass, the mixture is sufficiently stirred and dissolved, then emulsified with a paddle mixer under the condition of 65 ° C., and filled into a can container. Autoclaved at 1 ° C. for 30 minutes to obtain a can-contained milk coffee having a pH of 5.9. After the obtained coffee beverage was stored at the temperature conditions and for the period shown in Table 11, the emulsion stability and flavor were evaluated according to the following criteria, and comprehensive evaluation was performed. The results are shown in Table 11.
  • Emulsion A a median diameter of 0.35 ⁇ m Emulsion A was obtained.
  • pH of the oil-fat composition subjected to the high-pressure emulsification treatment was 7.0.
  • the three high-pressure emulsification treatments were performed by circulating treatment with one high-pressure emulsification machine, and the emulsification treatment time for each round was 0.05 hours.
  • Palm oil middle melting point fraction (PMF) 45% by mass, sucrose fatty acid ester (S-570) 2.0% by mass, sucrose fatty acid ester (S-170) 0.2% by mass, sodium stearoyl lactate 0.2% by mass %, Sodium bicarbonate 0.007% by mass, and water 52.59% by mass were pre-emulsified, high-pressure emulsified and sterilized in the same manner as in Production Example 28 to obtain an oil-fat emulsion D.
  • pH of the fats and oils composition used for the high pressure emulsification treatment was 5.9.
  • Examples 19 and 20, Comparative Examples 6 to 8 0.174% by mass of instant tea, 7.0% by mass of sugar, 1.86% by mass of skim milk powder and 1.274% by mass of fully hardened coconut oil corresponding to 2.83% by mass of fat emulsion A %, Sucrose fatty acid ester (S-770) 0.0566 mass%, sucrose fatty acid ester (S-370) 0.0057 mass%, sodium stearoyl lactate 0.0057 mass%, and sucrose fatty acid as a bacteriostatic emulsifier Ester (P-1570) 0.03% by mass and water 89.62% by mass were prepared by the method shown in FIG. 1 (Examples 19 and 20) or FIG.
  • Examples 21 to 23 1.65% by weight of instant coffee (Visible Soluble Coffee (Robusta) manufactured by Nestle), 0.17% by weight of baking soda, 7.5% by weight of sugar, 2.72% of skim milk powder, 1.5% by weight of fat emulsion A,
  • the emulsifier shown in Table 15 was mixed, water was added to make 100% by mass, and the mixture was sufficiently stirred and dissolved. Then, a two-stage valve type high-pressure emulsifier (“HV-OA-2. Made by Izumi Food Machinery Co., Ltd.) was used. 4-2.2S ”) and emulsified under the conditions of the first stage: 15 MPa, the second stage: 5 MPa, the total: 20 MPa, 65 ° C.
  • the can was filled and sterilized by retort at 121.1 ° C. for 30 minutes to obtain canned milk coffee containing a milk component.
  • the obtained milk beverage was stored at a predetermined temperature for a predetermined period, the emulsion stability and flavor were evaluated according to the same criteria as in [Examples 1 to 12, Comparative Examples 1 to 4], and comprehensive evaluation was performed. The results are shown in Table 15.
  • Example 24 50% by weight of coffee extract (roasted coffee beans: UNIQACO Columbia EX, L value: 20; Brix: 3.0%), sodium bicarbonate 0.06% by weight, sugar 5.0% by weight, oil emulsification Product A 0.74 mass%, skim milk powder 2.16 mass%, cheese emulsion (containing 31 mass% milk fat) 1.9 mass%, sucrose fatty acid ester (P-1670) 0.03 mass as bacteriostatic emulsifier %, And water was added to make 100% by mass. After sufficiently stirring and dissolving, a two-stage valve type high-pressure emulsifier (“HV-OA-2.4-2. Made by Izumi Food Machinery Co., Ltd.) was added.
  • HV-OA-2.4-2 was added.
  • first stage 15 MPa
  • second stage 5 MPa
  • total 20 MPa
  • emulsified under conditions of 65 ° C sterilized at 139 ° C for 30 seconds, filled into PET bottles, and contains milk components I got PET-stuffed milk coffee
  • the obtained milk beverage maintained good emulsification stability and flavor even after storage under any storage conditions of 5 ° C. for 12 weeks, 20 ° C. for 8 weeks, 35 ° C. for 8 weeks, and 60 ° C. for 4 weeks.
  • the present invention it is possible to produce an oil and fat emulsion having high emulsification stability using the edible fat and oil containing highly saturated fatty acid, and using the oil and fat emulsion, the emulsification stability and flavor can be improved. It can be seen that an excellent milk beverage can be obtained.
  • the emulsification was insufficient and the emulsification when added to the milk beverage became unstable, resulting in the oxidation of the unsaturated fatty acid and the cause of off-flavor. It became inferior in flavor.

Abstract

The present invention pertains to a method for producing a beverage which is characterized by mixing a beverage component and an oil/fat emulsion which is obtained by subjecting an edible oil/fat containing a highly saturated fatty acid to a high-pressure emulsification treatment a plurality of times, and setting the total treatment pressure applied to the edible oil/fat during the plurality of high-pressure emulsification treatments to 40MPa or higher.

Description

飲料の製造方法Beverage production method
 本発明は、油脂を乳化処理して油脂乳化物を製造する方法に関するものであり、詳しくは、油脂として高飽和脂肪酸含有食用油脂を用いる油脂乳化物を含有する飲料の製造方法に関する。 The present invention relates to a method for producing a fat emulsion by emulsifying fats and oils, and in particular, relates to a method for producing a beverage containing a fat emulsion using a highly saturated fatty acid-containing edible fat as a fat.
 嗜好飲料において大きな市場を持つ乳飲料において、従来用いられてきた乳脂肪を含有する乳製品(牛乳、生クリーム、全脂粉乳、濃縮乳、加糖練乳、無糖練乳等)に代え、コストメリットのある植物油脂を使用した飲食品用の油脂乳化物を用いる技術が知られている。 In milk beverages with a large market for taste beverages, instead of conventional milk products containing milk fat (milk, fresh cream, whole milk powder, concentrated milk, sweetened condensed milk, sugar-free condensed milk, etc.) The technique using the fats and oils emulsion for food-drinks using a certain vegetable oil and fat is known.
 このような油脂乳化物として、従来、次のようなものが提案されている。
(1) 主として、レトルト殺菌あるいはUltra-Heat-Treated(UHT)殺菌を行った飲料について、内容液の風味を良好としながら、特に高温殺菌、長期間の保存および冬季の製品ウォーマーでの加熱にも品質的に耐えうるような飲料を提供可能なものとして、植物油脂と、乳化剤としてショ糖脂肪酸エステル、有機酸グリセリン脂肪酸エステル、およびポリグリセリン脂肪酸エステルおよび/またはレシチンを含む植物油脂組成物(特許文献1)
(2) 冷蔵から高温保存に至る広い温度範囲での長期保存においても乳含有飲料中のオイルリングの発生、白色物の発生、油滴浮上等の品質劣化が防止できる安定な乳含有飲料を提供可能なものとして、構成する油脂の10℃におけるSFC(固形脂含量)の平均が40%以下となる水中油型乳化油脂組成物(特許文献2)
(3) 味わいや外観の点において、多様化した消費者の嗜好に訴求可能な飲料を提供可能なものとして、脂質、水及び乳化剤を含む成分からなるクリームをベース飲料に添加してなるクリーム添加飲料であって、全量を基準として0.3~5.5重量%の脂質及び0.1重量%以下のタンパク質を含み、pHが5.0~6.0であるクリーム添加飲料(特許文献3)
(4) トランス脂肪酸含量が低い液状クリーム用油脂組成物であって、特に、缶コーヒーに使用される液状クリームに適した油脂組成物として、下記油脂Aを5~30質量%、下記油脂Bを5~40質量%、下記油脂Cを30~90質量%含有する液状クリーム用油脂組成物(特許文献4)
  油脂A:ヤシ油
  油脂B:パーム油
  油脂C:全構成脂肪酸中のオレイン酸含量が70質量%以上であるサフラワー油、全構成脂肪酸中のオレイン酸含量が70質量%以上であるヒマワリ油、又は全構成脂肪酸中のオレイン酸含量が70質量%以上であるサフラワー油と全構成脂肪酸中のオレイン酸含量が70質量%以上であるヒマワリ油の混合油
(5) より高濃度の食用油脂を含有できると共に、油のコク味が良好に感じられ、かつ飲食品に添加された際にも、高い解凍耐性、及び耐熱性を備えた食用油脂乳化物の製造方法として、HLBが4~14の乳化剤と、食用油脂と、水とから構成される食用油脂乳化物の製造方法であって、前記乳化剤を水に分散させて、平均粒子径が10nm~600nmの乳化剤微粒子を形成させる第一工程と、前記第一工程によって調製された乳化剤微粒子分散水溶液に前記食用油脂を添加して乳化する第二工程とを含む食用油脂乳化物の製造方法(特許文献5)
Conventionally, the followings have been proposed as such oil and fat emulsions.
(1) Mainly for beverages that have undergone retort sterilization or ultra-heat-treated (UHT) sterilization, especially in high temperature sterilization, long-term storage and heating in product warmers in winter Vegetable fats and oils compositions comprising vegetable oils and fats, sucrose fatty acid esters, organic acid glycerin fatty acid esters, and polyglycerin fatty acid esters and / or lecithin as emulsifiers (Patent Documents) 1)
(2) Providing stable milk-containing beverages that can prevent quality deterioration such as oil ring formation, white matter, and oil droplet floating in milk-containing beverages even during long-term storage in a wide temperature range from refrigerated storage to high-temperature storage As possible, an oil-in-water emulsified oil / fat composition in which the average SFC (solid fat content) at 10 ° C. of the oil / fat is 40% or less (Patent Document 2)
(3) Addition of a cream made by adding a cream comprising ingredients containing lipids, water and emulsifiers to a base beverage as a beverage that can appeal to the diversified consumer preferences in terms of taste and appearance A beverage with a cream containing 0.3 to 5.5% by weight lipid and 0.1% by weight or less protein based on the total amount and having a pH of 5.0 to 6.0 (Patent Document 3) )
(4) A fat and oil composition for liquid cream having a low trans fatty acid content, and particularly as an oil and fat composition suitable for a liquid cream used in canned coffee, 5 to 30% by mass of the following fat and oil A and the following fat and oil B Oil composition for liquid cream containing 5 to 40% by mass and 30 to 90% by mass of the following oil C (Patent Document 4)
Fat and oil A: Coconut oil Oil and fat B: Palm oil Oil and fat C: Safflower oil having an oleic acid content of 70% by mass or more in all constituent fatty acids, sunflower oil having an oleic acid content of 70% by mass or more in all constituent fatty acids, Or mixed oil of safflower oil whose oleic acid content in all constituent fatty acids is 70% by mass and sunflower oil whose oleic acid content in all constituent fatty acids is 70% by mass or more (5) As a method for producing an edible oil and fat emulsion having a high defrosting resistance and heat resistance even when added to foods and drinks, the HLB is 4 to 14. A method for producing an edible fat / oil emulsion comprising an emulsifier, an edible fat / oil, and water, wherein the emulsifier is dispersed in water to form emulsifier fine particles having an average particle size of 10 nm to 600 nm. The method of edible oil emulsion comprising a second step of emulsifying by adding the edible fat to emulsifier particle aqueous dispersion prepared by the first step (Patent Document 5)
日本国特開2005-341933号公報Japanese Unexamined Patent Publication No. 2005-341933 日本国特開2007-166917号公報Japanese Unexamined Patent Publication No. 2007-166917 日本国特開2009-153410号公報Japanese Unexamined Patent Publication No. 2009-153410 日本国特開2010-4741号公報Japanese Unexamined Patent Publication No. 2010-4741 日本国特開2012-125155号公報Japanese Unexamined Patent Publication No. 2012-125155
 しかし、これら従来の油脂乳化物は、乳化安定性には優れるが、これらはいずれも、近年問題となっているトランス脂肪酸が含まれる油脂を使用しているか、または油脂乳化物を添加した飲料での高温殺菌、長期間の保存および冬季の製品ウォーマーでの加熱において酸化臭の原因となる不飽和脂肪酸が含まれる油脂を使用しており、トランス脂肪酸および不飽和脂肪酸を含まない油脂についての検討が行われていなかった。
 トランス脂肪酸および不飽和脂肪酸を含まない油脂は融点の高い飽和脂肪酸で構成される油脂(高飽和脂肪酸含有食用油脂)となるため、より結晶化傾向が強く、乳化の安定化が非常に困難であった。
However, although these conventional fat emulsions are excellent in emulsion stability, these are all beverages using fats and oil emulsions containing trans fatty acids, which have become a problem in recent years. Of fats and oils that contain unsaturated fatty acids that cause oxidative odors during high-temperature sterilization, long-term storage, and heating in product warmers in winter. It was not done.
Oils and fats that do not contain trans fatty acids and unsaturated fatty acids become fats and oils composed of saturated fatty acids with a high melting point (edible fats and oils containing highly saturated fatty acids), so they have a stronger tendency to crystallize and it is very difficult to stabilize the emulsification. It was.
 また、高飽和脂肪酸含有食用油脂の乳化物を飲料に添加した際も、乳化安定性の悪い油脂乳化物では、特に常温流通時や冷蔵販売時等、実用上、飲料が長期間保管される油脂の融点以下の保存温度帯において、油脂の結晶成長による乳化破壊、それに続く、油滴の凝集、油脂の分離(オイルオフ)が生じ、その結果、油脂由来の脂肪酸臭などの影響で風香味に優れた飲料を得ることができない。
 さらに、乳化安定性の良い油脂乳化物が調製できたとしても、飲料を製造する際に添加する他の乳化剤やタンパク質等の添加物と、競合的に作用してしまい、乳化の安定化が損なわれる場合があった。
In addition, when an emulsion of highly saturated fatty acid-containing edible fats and oils is added to beverages, the fats and oils with poor emulsion stability, especially when the beverages are stored for a long period of time, especially during normal temperature distribution or refrigerated sales. In the storage temperature range below the melting point of the oil, the emulsion breakage due to the crystal growth of fats and oils, followed by the aggregation of oil droplets and separation of the fats and oils (oil-off), resulting in the flavor of the oils and fats, etc. An excellent beverage cannot be obtained.
Furthermore, even if an oil emulsion with good emulsion stability can be prepared, it will act competitively with additives such as other emulsifiers and proteins added when producing beverages, and the stabilization of the emulsion is impaired. There was a case.
 本発明は、トランス脂肪酸および不飽和脂肪酸を実質的に含まない高飽和脂肪酸含有食用油脂を用いて、高い乳化安定性を有する油脂乳化物を製造する方法を提供することを課題とし、これを用いた乳化安定性および風香味に優れた飲料を提供することを課題とする。 An object of the present invention is to provide a method for producing a fat emulsion having high emulsification stability using a edible fat and oil containing a highly saturated fatty acid substantially free of trans fatty acids and unsaturated fatty acids. It is an object of the present invention to provide a beverage having excellent emulsification stability and flavor.
 本発明者らが鋭意検討した結果、トランス脂肪酸および不飽和脂肪酸を実質的に含まない高飽和脂肪酸含有食用油脂に対し、特定の乳化処理を施すことにより、得られる油脂乳化物が高い乳化安定性を有することを見出し、本発明に到達した。 As a result of intensive studies by the present inventors, the oil emulsion obtained by subjecting a highly saturated fatty acid-containing edible fat and oil substantially free of trans fatty acids and unsaturated fatty acids to high emulsification stability is obtained. The present invention has been found.
 すなわち、本発明は以下の特徴を有するものに存する。 That is, the present invention has the following characteristics.
[1] 高飽和脂肪酸含有食用油脂に、高圧乳化処理を複数回行い、該複数回の高圧乳化処理における該食用油脂への処理圧力の合計を40MPa以上として調製して得られた油脂乳化物と、飲料成分とを混合する、飲料の製造方法。
[2] 該食用油脂と乳化剤を含有する油脂組成物を乳化処理する、[1]に記載の飲料の製造方法。
[3] 該乳化剤が、ショ糖脂肪酸エステル、ステアロイル乳酸ナトリウム、及びモノグリセリンコハク酸脂肪酸エステルからなる群から選ばれる1以上の乳化剤である、[2]に記載の飲料の製造方法。
[4] 該油脂乳化物はタンパク質を実質的に含まない、[1]~[3]のいずれか一項に記載の飲料の製造方法。
[5] 該食用油脂が、完全硬化ヤシ油である、[1]~[4]のいずれか一項に記載の飲料の製造方法。
[6] 1回あたりの高圧乳化処理の処理圧力が10MPa以上である、[1]~[5]のいずれか一項に記載の飲料の製造方法。
[7] [1]~[6]のいずれか一項に記載の製造方法により製造された飲料。
[8] 静菌性乳化剤を含有する、[7]に記載の飲料。
[9] レトルト殺菌またはUHT殺菌が行われた容器詰め飲料である、[7]または[8]に記載の飲料。
[1] An oil-and-fat emulsion obtained by subjecting a highly saturated fatty acid-containing edible oil and fat to high-pressure emulsification treatment a plurality of times, and adjusting the total treatment pressure to the edible oil and fat in the plurality of high-pressure emulsification treatments to 40 MPa or more; A method for producing a beverage, comprising mixing a beverage component.
[2] The method for producing a beverage according to [1], wherein the fat composition containing the edible fat and emulsifier is emulsified.
[3] The method for producing a beverage according to [2], wherein the emulsifier is one or more emulsifiers selected from the group consisting of sucrose fatty acid ester, sodium stearoyl lactate, and monoglycerin succinic acid fatty acid ester.
[4] The method for producing a beverage according to any one of [1] to [3], wherein the fat emulsion is substantially free of protein.
[5] The method for producing a beverage according to any one of [1] to [4], wherein the edible oil / fat is a completely hardened coconut oil.
[6] The method for producing a beverage according to any one of [1] to [5], wherein the processing pressure per high-pressure emulsification processing is 10 MPa or more.
[7] A beverage produced by the production method according to any one of [1] to [6].
[8] The beverage according to [7], which contains a bacteriostatic emulsifier.
[9] The beverage according to [7] or [8], which is a container-packed beverage subjected to retort sterilization or UHT sterilization.
 本発明によれば、トランス脂肪酸および不飽和脂肪酸を実質的に含まない高飽和脂肪酸含有食用油脂を原料として用いて、高い乳化安定性を有する油脂乳化物を提供することができ、このように乳化安定性に優れた油脂乳化物を用いて、乳化安定性に優れ、また、油脂由来の臭いや違和感のない風香味に優れた飲料を提供することができる。
 特に、この油脂乳化物を飲料に適用しても、別に添加する乳化剤などの他の添加物と競合せず、むしろ乳化安定性を向上させるため、乳化不良およびその結果起こる風香味の低下を防止することができる。
ADVANTAGE OF THE INVENTION According to this invention, the fat and oil emulsion which has high emulsification stability can be provided using the highly saturated fatty acid containing edible oil and fat which does not contain trans fatty acid and unsaturated fatty acid substantially, and is thus emulsified By using an oil and fat emulsion excellent in stability, it is possible to provide a beverage excellent in emulsification stability and excellent in flavor and flavor that is free from odors and uncomfortable feelings derived from fats and oils.
In particular, even if this fat emulsion is applied to beverages, it does not compete with other additives such as an additional emulsifier, but rather improves emulsification stability, thus preventing poor emulsification and resulting flavor loss. can do.
図1は、実施例19,20における飲料の製造プロセスを示す。FIG. 1 shows a beverage production process in Examples 19 and 20. 図2は、比較例6~8における飲料の製造プロセスを示す。FIG. 2 shows a beverage production process in Comparative Examples 6-8. 図3は、参考例4,5における飲料の製造プロセスを示す。FIG. 3 shows a beverage production process in Reference Examples 4 and 5.
 以下に本発明の実施の形態を詳細に説明するが、以下に記載する構成要件の説明は、本発明の実施態様の一例(代表例)であり、本発明はこれらの内容に特定はされない。
 ここで、本明細書において“質量%”と“重量%”とは同義である。
Embodiments of the present invention will be described in detail below. However, the description of the constituent elements described below is an example (representative example) of an embodiment of the present invention, and the present invention is not specified by these contents.
Here, in the present specification, “mass%” and “wt%” are synonymous.
 本発明の飲料の製造方法は、高飽和脂肪酸含有食用油脂に、高圧乳化処理を複数回行い、該複数回の高圧乳化処理における該食用油脂への処理圧力の合計を40MPa以上として調製して得られた油脂乳化物と、飲料成分とを混合して製造することを特徴とする。 The method for producing a beverage of the present invention is obtained by subjecting a highly saturated fatty acid-containing edible oil and fat to high-pressure emulsification multiple times, and adjusting the total treatment pressure to the edible oil and fat in the multiple times of high-pressure emulsification treatment to 40 MPa or more. It is characterized by being produced by mixing the obtained oil and fat emulsion and a beverage component.
[高飽和脂肪酸含有食用油脂]
 まず、本発明で乳化処理する高飽和脂肪酸含有食用油脂について説明する。
[Highly saturated fatty acid-containing edible fats and oils]
First, the highly saturated fatty acid-containing edible oil / fat emulsified in the present invention will be described.
 高飽和脂肪酸含有食用油脂とは、ナタネ油、コーン油、大豆油、パーム油、パーム核油、ヤシ油、ヒマワリ油、サフラワー油、マカデミア種子油、ツバキ種子油、茶実油、米糠油、オリーブ油、綿実油等の植物性油脂;牛脂、乳脂、豚脂、羊脂、魚油等の動物性油脂;これら植物性油脂又は動物性油脂の液状又は固体状物を精製や脱臭、分別、硬化、エステル交換といった油脂加工した、MCT(中鎖脂肪酸油)、硬化ヤシ油、硬化パーム核油などの硬化油脂や加工油脂、更にこれらの油脂を分別して得られる液体油、固体脂等を、1つ、または2つ以上混合した食用油脂のうち、その主成分であるトリグリセリド分子に結合している全脂肪酸に占める、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合が好ましくは20質量%以下、より好ましくは10質量%以下、さらに好ましくは7質量%以下、特に好ましくは5質量%以下、最も好ましくは1質量%以下であるものである。
 本発明で用いる高飽和脂肪酸含有食用油脂は、このうち、特にトリグリセリド分子に結合している全脂肪酸に占める、炭素数が12以下の脂肪酸の割合が50質量%以上であるものが好ましい。
Highly saturated fatty acid-containing edible oils and oils include rapeseed oil, corn oil, soybean oil, palm oil, palm kernel oil, palm oil, sunflower oil, safflower oil, macadamia seed oil, camellia seed oil, tea seed oil, rice bran oil, Vegetable oils such as olive oil and cottonseed oil; animal fats such as beef tallow, milk fat, pork tallow, sheep fat, fish oil; etc .; purification or deodorization, fractionation, curing, esterification of liquid or solid products of these vegetable fats or animal fats One oil, solid oil, etc. obtained by fractionating these oils and fats, processed oils and fats such as MCT (medium chain fatty acid oil), hardened coconut oil, and hardened palm kernel oil. Alternatively, the ratio of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids in the total fatty acids bound to the triglyceride molecule as the main component in the edible fat mixed with two or more is preferably 20 The amount% or less, more preferably 10 wt% or less, more preferably 7 wt% or less, particularly preferably 5 wt% or less, but most preferably at most 1 mass%.
Among these, the highly saturated fatty acid-containing edible fats and oils used in the present invention are preferably those in which the proportion of fatty acids having 12 or less carbon atoms in the total fatty acids bound to triglyceride molecules is 50% by mass or more.
 また、本発明で用いる高飽和脂肪酸含有食用油脂は、沃素価が通常20.0以下、好ましくは10.0以下、より好ましくは8.0以下、さらに好ましくは3.0以下、最も好ましくは1.0以下であることが、殺菌や高温保存時の酸化臭がなく、良好な風味となるため好適である。 The edible fat and oil containing highly saturated fatty acid used in the present invention has an iodine value of usually 20.0 or less, preferably 10.0 or less, more preferably 8.0 or less, still more preferably 3.0 or less, most preferably 1. 0.0 or less is preferable because there is no oxidative odor during sterilization or high-temperature storage and a good flavor is obtained.
 本発明で用いる高飽和脂肪酸含有食用油脂は、10℃におけるSFC(固形脂含量)が好ましくは45質量%以上、より好ましくは60質量%以上、さらに好ましくは70質量%以上であることが、保存時の酸化臭がなく、かつ冷蔵状態でも風味のよい飲料を作るため好適である。 The highly saturated fatty acid-containing edible fat used in the present invention preferably has an SFC (solid fat content) at 10 ° C. of preferably 45% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more. It is suitable for producing a beverage having no oxidative odor at the time and having a good flavor even in a refrigerated state.
 本発明で用いる高飽和脂肪酸含有食用油脂は、酸価が通常1.0以下、好ましくは0.5以下、より好ましくは0.2以下、最も好ましくは0.1以下であることが、酸化臭などの不快な風味が低減され、良好な風味となるため好適である。 The highly saturated fatty acid-containing edible fat used in the present invention has an acid value of usually 1.0 or less, preferably 0.5 or less, more preferably 0.2 or less, and most preferably 0.1 or less. Such an unpleasant flavor is reduced, and a good flavor is obtained.
 本発明で用いる高飽和脂肪酸含有食用油脂は、過酸化物価が通常0.2以下、好ましくは0.1以下、より好ましくは0.05以下、最も好ましくは、0.01以下であることが、殺菌や保存時の酸化臭がなく、良好な風味となるため好適である。 The highly saturated fatty acid-containing edible fat used in the present invention has a peroxide value of usually 0.2 or less, preferably 0.1 or less, more preferably 0.05 or less, and most preferably 0.01 or less. There is no oxidative odor at the time of sterilization or storage, and it is preferable because it has a good flavor.
 本発明で用いる高飽和脂肪酸含有食用油脂は、上昇融点が好ましくは10℃以上、より好ましくは15℃以上、さらに好ましくは20℃以上、最も好ましくは25℃以上であることが、殺菌や保存時の酸化臭がなく、かつ冷蔵状態でも風味のよい飲料を作るため好適である。この上昇融点の上限は好ましくは70℃以下、より好ましくは60℃以下、さらに好ましくは50℃以下、最も好ましくは45℃以下であることが、良好な乳化安定性を得るために好適である。 The highly saturated fatty acid-containing edible fat used in the present invention preferably has a rising melting point of preferably 10 ° C. or higher, more preferably 15 ° C. or higher, further preferably 20 ° C. or higher, and most preferably 25 ° C. or higher during sterilization or storage. Therefore, it is suitable for producing a beverage having a good flavor even in a refrigerated state. The upper limit of the rising melting point is preferably 70 ° C. or lower, more preferably 60 ° C. or lower, further preferably 50 ° C. or lower, and most preferably 45 ° C. or lower, in order to obtain good emulsion stability.
 本発明で用いる高飽和脂肪酸含有食用油脂としては、パーム核油、ヤシ油などの植物性油脂や、硬化したパーム核油(硬化パーム核油)、硬化したヤシ油(硬化ヤシ油)、MCT(中鎖脂肪酸油)などの硬化油脂や加工油脂が好ましく、硬化パーム核油、硬化ヤシ油、MCT(中鎖脂肪酸油)がより好ましく、硬化パーム核油、硬化ヤシ油がさらに好ましく、完全硬化したパーム核油(完全硬化パーム核油)、完全硬化したヤシ油(完全硬化ヤシ油)が特に好ましく、完全硬化ヤシ油が最も好ましい。
 油脂は2種以上を組み合わせて用いてもよく、その場合、上記トリグリセリド分子に結合している全脂肪酸に占めるトランス脂肪酸を含む不飽和脂肪酸の割合、トリグリセリド分子に結合している全脂肪酸に占める、炭素数が12以下の脂肪酸の割合、沃素価、10℃におけるSFC、酸価、過酸化物価、上昇融点などは、2種以上の混合物の値となる。
Examples of edible fats and oils containing highly saturated fatty acids used in the present invention include vegetable oils such as palm kernel oil and palm oil, hardened palm kernel oil (hardened palm kernel oil), hardened palm oil (hardened palm oil), MCT ( Cured oils and processed oils such as medium chain fatty acid oils) are preferred, hardened palm kernel oil, hardened palm oil, and MCT (medium chain fatty acid oil) are more preferred, hardened palm kernel oil and hardened palm oil are more preferred, and fully cured Palm kernel oil (fully cured palm kernel oil) and fully cured palm oil (fully cured palm oil) are particularly preferred, and fully cured palm oil is most preferred.
Oils and fats may be used in combination of two or more, in which case the ratio of unsaturated fatty acids including trans fatty acids in the total fatty acids bound to the triglyceride molecules, the total fatty acids bound to the triglycerides molecules, The ratio of the fatty acid having 12 or less carbon atoms, iodine value, SFC at 10 ° C., acid value, peroxide value, rising melting point, and the like are values of a mixture of two or more.
[乳化剤及び油脂組成物]
 本発明において、高飽和脂肪酸含有食用油脂は、乳化剤を含有する油脂組成物として乳化処理することが好ましい。すなわち、油脂組成物を乳化処理して本発明で特定される油脂乳化物を製造することができる。従って、本発明で特定される油脂乳化物は、以下詳述する油脂組成物に含まれるものを含むことができる。以下に、この乳化剤及び油脂組成物について説明する。
[Emulsifier and oil composition]
In the present invention, the edible fat and oil containing highly saturated fatty acid is preferably emulsified as an oil and fat composition containing an emulsifier. That is, the fat composition can be produced by emulsifying the fat composition. Therefore, the fat and oil emulsion specified in the present invention can include those contained in the fat and oil composition described in detail below. Below, this emulsifier and oil-fat composition are demonstrated.
 乳化処理の際に用いる乳化剤は、飲食品に用いるため、安全性が高く、食用可能な乳化剤であることが好ましい。また、乳化処理で用いる乳化剤は、後述の静菌性乳化剤であってもよい。 The emulsifier used in the emulsification treatment is preferably a safe and edible emulsifier for use in foods and drinks. Moreover, the below-mentioned bacteriostatic emulsifier may be sufficient as the emulsifier used by an emulsification process.
 乳化剤としては、レシチン、リゾレシチン、モノグリセリンコハク酸脂肪酸エステル、モノグリセリンジアセチル酒石酸脂肪酸エステルなどのモノグリセリン有機酸脂肪酸エステル、ショ糖脂肪酸エステル、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ソルビタン脂肪酸エステル、ポリソルベート、プロピレングリコール脂肪酸エステル、サポニン、ステアロイル乳酸ナトリウム、ステアロイル乳酸カルシウムなどが挙げられ、ショ糖脂肪酸エステル、ステアロイル乳酸ナトリウム、モノグリセリンコハク酸脂肪酸エステルが好ましく、ショ糖脂肪酸エステル、ステアロイル乳酸ナトリウムがより好ましい。該ショ糖脂肪酸エステルとしては、ショ糖脂肪酸エステルを構成する脂肪酸のうち50%以上が炭素数18の脂肪酸で、モノエステル含量が70質量%以下であるものが特に好ましい。 As the emulsifier, lecithin, lysolecithin, monoglycerin succinic acid fatty acid ester, monoglycerin organic acid fatty acid ester such as monoglycerin diacetyl tartaric acid fatty acid ester, sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorbate, Examples thereof include propylene glycol fatty acid ester, saponin, sodium stearoyl lactate and calcium stearoyl lactate, sucrose fatty acid ester, sodium stearoyl lactate and monoglycerin succinic acid fatty acid ester are preferred, and sucrose fatty acid ester and sodium stearoyl lactate are more preferred. As the sucrose fatty acid ester, those in which 50% or more of the fatty acids constituting the sucrose fatty acid ester are fatty acids having 18 carbon atoms and the monoester content is 70% by mass or less are particularly preferable.
 これらの乳化剤は1種を単独で用いてもよく、複数種を併用してもよいが、特に2種以上の乳化剤を組み合わせて用いることが好ましく、さらに3種以上の乳化剤を組み合わせることが、乳化安定性をより高めることができるため好ましい。 These emulsifiers may be used alone or in combination of two or more, but it is particularly preferable to use a combination of two or more emulsifiers, and a combination of three or more emulsifiers to emulsify. Since stability can be improved more, it is preferable.
 2種以上の乳化剤を組み合せて用いる場合、HLB5以上、好ましくはHLB5~16、より好ましくはHLB5~11、さらに好ましくはHLB6~9の乳化剤と、HLB5未満、好ましくはHLB0~4、より好ましくはHLB1~3の乳化剤との併用が好ましい。 When two or more emulsifiers are used in combination, an emulsifier of HLB5 or more, preferably HLB5 to 16, more preferably HLB5 to 11, more preferably HLB6 to 9, and less than HLB5, preferably HLB0 to 4, more preferably HLB1. Use in combination with up to 3 emulsifiers is preferred.
 さらに、HLB5以上の乳化剤及びHLB5未満の乳化剤ともに、ショ糖脂肪酸エステルを用いることが好ましい。この場合、HLB5以上のショ糖脂肪酸エステルの脂肪酸の炭素数は、12以上が好ましく、14以上がより好ましく、22以下が好ましく、18以下がさらに好ましい。また、HLB5未満のショ糖脂肪酸エステルの脂肪酸の炭素数は、12以上が好ましく、16以上がより好ましく、22以下が好ましく、18以下が特に好ましい。 Furthermore, it is preferable to use a sucrose fatty acid ester for both the emulsifier of HLB5 or more and the emulsifier of less than HLB5. In this case, the carbon number of the fatty acid of the sucrose fatty acid ester of HLB 5 or more is preferably 12 or more, more preferably 14 or more, preferably 22 or less, and more preferably 18 or less. Moreover, 12 or more are preferable, as for carbon number of the fatty acid of sucrose fatty acid ester less than HLB5, 16 or more are preferable, 22 or less are preferable and 18 or less are especially preferable.
 HLB5以上の乳化剤とHLB5未満の乳化剤とを併用する場合、その使用割合(質量比)は、これらを併用することによる乳化安定性化の効果を有効に得る上で、HLB5以上の乳化剤を1とした場合、HLB5未満の乳化剤は、0.001以上が好ましく、0.005以上がより好ましく、0.01以上が特に好ましく、0.05以上が最好ましく、10以下が好ましく、5.0以下がより好ましく、1.0以下が特に好ましく、0.5以下が最も好ましい。 When an emulsifier of HLB5 or higher and an emulsifier of less than HLB5 are used in combination, the use ratio (mass ratio) of the emulsifier of HLB5 or higher is set to 1 in order to effectively obtain the effect of stabilizing the emulsion by using these in combination. The emulsifier of less than HLB5 is preferably 0.001 or more, more preferably 0.005 or more, particularly preferably 0.01 or more, most preferably 0.05 or more, preferably 10 or less, and 5.0 or less. More preferably, 1.0 or less is particularly preferable, and 0.5 or less is most preferable.
 また、2種以上の乳化剤を組み合せて用いる場合、ノニオン性乳化剤とイオン性乳化剤とを併用することが好ましい。
 ノニオン性乳化剤としては、ショ糖脂肪酸エステル、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ソルビタン脂肪酸エステル、ポリソルベート、プロピレングリコール脂肪酸エステル、サポニンが好ましく、ショ糖脂肪酸エステルが特に好ましい。
 イオン性乳化剤としては、レシチンおよびリゾレシチン、モノグリセリンコハク酸脂肪酸エステル、モノグリセリンジアセル酒石酸脂肪酸エステル、ステアロイル乳酸ナトリウム、ステアロイル乳酸カルシウムが好ましく、モノグリセリンコハク酸脂肪酸エステル、ステアロイル乳酸ナトリウムがさらに好ましく、ステアロイル乳酸ナトリウムが最も好ましい。
 ノニオン性乳化剤とイオン性乳化剤とを併用する場合、その使用割合(質量比)は、これらを併用することによる乳化安定性化の効果を有効に得る上で、ノニオン性乳化剤を1とした場合、イオン性乳化剤は、0.001以上が好ましく、0.005以上がより好ましく、0.01以上が特に好ましく、0.05以上が最も好ましく、10以下が好ましく、5.0以下がより好ましく、1.0以下がさらに好ましく、0.5以下が最も好ましい。
Moreover, when using combining 2 or more types of emulsifiers, it is preferable to use a nonionic emulsifier and an ionic emulsifier together.
As the nonionic emulsifier, sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorbate, propylene glycol fatty acid ester and saponin are preferable, and sucrose fatty acid ester is particularly preferable.
As the ionic emulsifier, lecithin and lysolecithin, monoglycerin succinic acid fatty acid ester, monoglycerin diacetal tartrate fatty acid ester, sodium stearoyl lactate and calcium stearoyl lactate, monoglycerin succinic acid fatty acid ester and sodium stearoyl lactate are more preferred, stearoyl Sodium lactate is most preferred.
When using a nonionic emulsifier and an ionic emulsifier in combination, the use ratio (mass ratio) is obtained when the nonionic emulsifier is set to 1 in order to effectively obtain the effect of stabilizing the emulsification by using these together. The ionic emulsifier is preferably 0.001 or more, more preferably 0.005 or more, particularly preferably 0.01 or more, most preferably 0.05 or more, preferably 10 or less, more preferably 5.0 or less. 0.0 or less is more preferable, and 0.5 or less is most preferable.
 特に、乳化剤としては、HLB5以上、好ましくはHLB5~11のショ糖脂肪酸エステルと、HLB5未満、好ましくはHLB1~3のショ糖脂肪酸エステルと、ステアロイル乳酸ナトリウムの3種の乳化剤を組み合わせて用いることが好ましく、その場合において、これらの乳化剤の使用割合(質量比)は、HLB5以上のショ糖脂肪酸エステル:HLB5未満のショ糖脂肪酸エステル:ステアロイル乳酸ナトリウム=1:0.01~1.0:0.01~1.0、とりわけ1:0.05~0.5:0.05~0.5であることが好ましい。 In particular, as the emulsifier, sucrose fatty acid ester of HLB5 or more, preferably HLB5-11, HLB5, preferably HLB1-3 sucrose fatty acid ester, and three types of emulsifiers of stearoyl sodium lactate may be used in combination. Preferably, in this case, the use ratio (mass ratio) of these emulsifiers is sucrose fatty acid ester of HLB5 or higher: sucrose fatty acid ester of less than HLB5: sodium stearoyl lactate = 1: 0.01 to 1.0: 0. It is preferably 01 to 1.0, particularly 1: 0.05 to 0.5: 0.05 to 0.5.
 高飽和脂肪酸含有食用油脂と乳化剤を含有する油脂組成物における乳化剤の含有量は、通常0.1質量%以上、好ましくは0.5質量%以上、より好ましくは1質量%以上、通常20質量%以下、好ましくは10質量%以下、より好ましくは5質量%以下で、高飽和脂肪酸含有食用油脂の含有量は、通常10質量%以上、好ましくは20質量%以上、より好ましくは30質量%以上、通常80質量%以下、好ましくは70質量%以下、より好ましくは60質量%以下である。
 また、乳化剤と高飽和脂肪酸含有食用油脂の含有質量比は、乳化剤を1とした場合、高飽和脂肪酸含有食用油脂は通常0.5以上、好ましくは2以上、より好ましくは6以上、通常800以下、好ましくは140以下、より好ましくは60以下である。
 油脂組成物中の高飽和脂肪酸含有食用油脂および乳化剤の含有量及びその含有比が上記範囲であることにより、その後の乳化処理を効率的に行って、乳化安定性に優れた油脂乳化物を製造しやすくなる。
The content of the emulsifier in the oil composition containing a highly saturated fatty acid-containing edible fat and emulsifier is usually 0.1% by mass or more, preferably 0.5% by mass or more, more preferably 1% by mass or more, and usually 20% by mass. In the following, the content of the edible fat containing highly saturated fatty acid is usually 10% by mass or more, preferably 20% by mass or more, more preferably 30% by mass or more, preferably 10% by mass or less, more preferably 5% by mass or less. Usually, it is 80 mass% or less, Preferably it is 70 mass% or less, More preferably, it is 60 mass% or less.
Further, the mass ratio of the emulsifier to the edible fat / oil containing highly saturated fatty acid, when the emulsifier is 1, the edible fat / oil containing highly saturated fatty acid is usually 0.5 or more, preferably 2 or more, more preferably 6 or more, usually 800 or less. , Preferably 140 or less, more preferably 60 or less.
When the content of the highly saturated fatty acid-containing edible oil and emulsifier in the oil and fat composition and the content ratio thereof are in the above range, the subsequent emulsification treatment is efficiently performed to produce an oil and fat emulsion excellent in emulsion stability. It becomes easy to do.
 油脂組成物は通常、高飽和脂肪酸含有食用油脂と乳化剤と水を用いて調製される。水の使用量、すなわち、油脂組成物中の水の含有量は、通常15質量%以上、好ましくは25質量%以上、より好ましくは35質量%以上、通常85質量%以下、好ましくは75質量%以下、より好ましくは65質量%以下で、油脂組成物は、その固形分濃度が通常15質量%以上、好ましくは25質量%以上、より好ましくは35質量%以上、通常85質量%以下、好ましくは75質量%以下、より好ましくは65質量%以下となるように調製することが、その後の乳化処理を効率的に行って、乳化安定性に優れた油脂乳化物を製造し、かつその後、飲料に用いる際に、過剰な水を含まず、効率的に油脂を添加する上で好適である。 The oil / fat composition is usually prepared using a highly saturated fatty acid-containing edible oil / fat, an emulsifier and water. The amount of water used, that is, the content of water in the oil and fat composition is usually 15% by mass or more, preferably 25% by mass or more, more preferably 35% by mass or more, and usually 85% by mass or less, preferably 75% by mass. Or less, more preferably 65% by mass or less, and the oil and fat composition has a solid content concentration of usually 15% by mass or more, preferably 25% by mass or more, more preferably 35% by mass or more, and usually 85% by mass or less, preferably It is prepared to be 75% by mass or less, more preferably 65% by mass or less, and the subsequent emulsification treatment is efficiently performed to produce an oily and fat emulsion having excellent emulsification stability. When used, it does not contain excessive water and is suitable for efficiently adding fats and oils.
 乳化処理に供する油脂組成物には、高飽和脂肪酸含有食用油脂、乳化剤及び水以外のその他の成分が含まれていてもよい。
 その他の成分としては、有機酸、重曹、リン酸塩等のpH調整剤、更に、効果に影響がない範囲で必要により、砂糖、果糖、ブドウ糖、マルトース、ガラクトース、マンノース、フコース、キシロース、トレハロース、ラクトース、マンノオリゴ糖、マルトオリゴ糖、α-、β-、γ-シクロデキストリン、デキストリン、難消化性デキストリン、大豆多糖類、ペクチン、アルギン酸、アルギン酸プロピレングリコールエステル、カルボキシメチルセルロースナトリウム、カラギーナン、タマリンドシードガム、タラガム、カラヤガム、グアガム、ローカストビーンガム、トラガントガム、プルラン、ジェランガム、ネイティブジェランガム、アラビアガム、キサンタンガム、寒天、微結晶セルロース、発酵セルロース、キトサン、ファーセラン、でんぷん、加工でんぷん、イヌリン等の単糖やオリゴ糖、多糖類を含む糖類;エリスリトール、キシリトール、マルチトール、ソルビトール、マンニトール、イノシトール等の糖アルコール;スクラロース、アスパルテーム、アセスルファムカリウム、ネオテーム、ステビア抽出物などの各種甘味料;カゼインナトリウム、ホエータンパク質、アルブミン、ゼラチン、大豆タンパク質などの各種動物および植物由来のタンパク質とその分解物;レモンオイル、オレンジオイル、ミントオイル等の香料;β-カロテン、アスタキサンチン、リコピン、パプリカ色素などのカロテノイド、クロロフィル等の色素、食塩などの風味付け素材;カルシウム、鉄などのミネラル素材;ビタミンやコエンザイムQ10、アミノ酸、ペプチド等のような栄養素材;ビタミンC、ビタミンE、ローズマリー抽出物、茶抽出物、ヤマモモ抽出物などの酸化防止剤;カラシ抽出物、リゾチーム等の日持向上剤;ナイシン、ソルビン酸およびその塩などの保存料などを添加することも出来る。
The oil and fat composition to be subjected to the emulsification treatment may contain other components other than the edible fat and oil containing high saturated fatty acid, the emulsifier and water.
Other ingredients include pH adjusters such as organic acids, baking soda, and phosphates, and sugar, fructose, glucose, maltose, galactose, mannose, fucose, xylose, trehalose, as long as they do not affect the effect. Lactose, Manno-oligosaccharide, Malto-oligosaccharide, α-, β-, γ-cyclodextrin, dextrin, indigestible dextrin, soybean polysaccharide, pectin, alginic acid, propylene glycol alginate, sodium carboxymethylcellulose, carrageenan, tamarind seed gum, tara gum , Karaya gum, Gua gum, locust bean gum, tragacanth gum, pullulan, gellan gum, native gellan gum, gum arabic, xanthan gum, agar, microcrystalline cellulose, fermented cellulose, chitosan, farthera Sugars such as erythritol, xylitol, maltitol, sorbitol, mannitol, inositol; sucralose, aspartame, acesulfame potassium, neotame, stevia extract Various sweeteners such as sodium caseinate, whey protein, albumin, gelatin, soy protein and other animal and plant proteins and flavors such as lemon oil, orange oil and mint oil; β-carotene, astaxanthin, Carotenoids such as lycopene and paprika pigments, pigments such as chlorophyll, flavoring materials such as salt; mineral materials such as calcium and iron; prosperity such as vitamins, coenzyme Q10, amino acids and peptides Nourishing ingredients: Antioxidants such as vitamin C, vitamin E, rosemary extract, tea extract, bayberry extract; shelf life improvers such as mustard extract, lysozyme; preservatives such as nisin, sorbic acid and their salts Etc. can also be added.
 ただし、本発明において、乳化処理を施す油脂組成物にはタンパク質を実質的に含有しないことが好ましい。油脂組成物中にタンパク質を含むと、高圧乳化処理を行って油脂を細分化した際、乳化剤と高分子のタンパク質が競合し、効率的な界面吸着が妨げられ、その結果、乳化安定性が損なわれる恐れがあるためである。なお、酵素等によりペプチドやアミノ酸まで充分分解されたタンパク質は含有されていてもよい。タンパク質を実質的に含有しないとは、油脂組成物中において、タンパク質の含有量が、乳化剤を1としたとき、質量比で、0.5以下であること、好ましくは0.1以下であること、さらに好ましくは0.05以下であること、最も好ましくは0.01以下であることを意味する。または、油脂組成物中において、タンパク質の含有量が、1.0質量%以下であること、好ましくは0.5質量%以下であること、さらに好ましくは0.3質量%以下であること、特に好ましくは0.1質量%以下であることを意味し、最も好ましくは全く含有しないことを意味する。 However, in the present invention, it is preferable that the fat composition subjected to the emulsification treatment does not substantially contain protein. If the oil / fat composition contains protein, when the oil / fat is subdivided by high-pressure emulsification, the emulsifier and polymer protein compete to prevent efficient interfacial adsorption, resulting in loss of emulsion stability. This is because there is a risk of being lost. In addition, the protein which was fully decomposed | disassembled to the peptide and the amino acid by the enzyme etc. may be contained. “Contains substantially no protein” means that the content of protein in an oil / fat composition is 0.5 or less, preferably 0.1 or less in terms of mass ratio when the emulsifier is 1. More preferably, it means 0.05 or less, and most preferably 0.01 or less. Alternatively, in the oil and fat composition, the protein content is 1.0% by mass or less, preferably 0.5% by mass or less, more preferably 0.3% by mass or less, particularly It means that it is preferably 0.1% by mass or less, and most preferably means that it is not contained at all.
[乳化処理]
 本発明における高飽和脂肪酸含有食用油脂の乳化処理、好ましくは上記油脂組成物の乳化処理について、以下に説明する。
[Emulsification]
The emulsification treatment of the highly saturated fatty acid-containing edible fat / oil in the present invention, preferably the emulsification treatment of the oil / fat composition will be described below.
 本発明の製造方法は、該乳化処理として高圧乳化処理を複数回行うことを特徴とする。
 高圧乳化処理とは、狭い均質バルブの隙間や流路、ノズル等にポンプで送液することで高圧状態となった被処理物を、一気に圧力低下させ、その圧力差のエネルギーで流速を速め、高速で被処理物をバルブやリング、または、被処理物同士で衝突させることで、乱流、キャビテーションやせん断力を生じさせ、そのエネルギーにより、被処理物を細分化、乳化する処理であり、SPX社製 GAURIN 125T、132T、イズミフードマシナリー社製HV-5H、HV-5E等のバルブ式、吉田機械興業社製ナノヴェイダ、スギノマシン社製スターバースト100等のノズル式、パウレック社製マイクロフルイダイザー等のチャンバー式など、市販の高圧乳化機を用いて実施することができる。
 なお、高圧乳化機には、機内で高圧乳化処理を2段階で行う2段式等の多段式の乳化機もあるが、このような乳化機において、当該乳化機の処理圧力は、各段の処理圧力の合計の圧力としてとらえ、完全に大気圧に復圧せずに連続して行われる当該多段式高圧乳化処理は、1回の乳化処理とする。
 中でも、工場で大量生産する場合は、高圧乳化処理を複数回実施するにあたり、より製造効率が高い、時間あたり処理能力が多い高圧乳化機が好ましい。時間あたりの処理能力としては、通常0.1t/h以上、好ましくは1t/h以上、より好ましくは5t/h以上、最も好ましくは10t/h以上であることで、複数回の高圧乳化処理を、製造効率を低減することなく実施することができる。上限は特にないが、通常500t/h以下である。
The production method of the present invention is characterized in that high-pressure emulsification is performed a plurality of times as the emulsification.
The high-pressure emulsification process is a process of reducing the pressure of the object that has become a high-pressure state by pumping it into gaps, flow paths, nozzles, etc. of a narrow homogeneous valve, and speeding up the flow rate with the energy of the pressure difference, It is a process that generates turbulent flow, cavitation and shearing force by colliding between objects to be processed at high speed with valves and rings, or by subdividing and emulsifying the object to be processed with its energy. SPX GURIN 125T, 132T, Izumi Food Machinery's HV-5H, HV-5E and other valve types, Yoshida Machine Industries' Nanovaida, Sugino Machine's Starburst 100 and other nozzle types, Paulurec's Microfluidizer It can be carried out using a commercially available high-pressure emulsifier such as a chamber type.
In addition, the high-pressure emulsifier includes a multi-stage type emulsifier such as a two-stage type in which high-pressure emulsification processing is performed in two stages. In such an emulsifier, the processing pressure of the emulsifier is set at each stage. The multi-stage high-pressure emulsification treatment, which is regarded as the total pressure of the treatment pressures and is continuously performed without returning to the atmospheric pressure completely, is a single emulsification treatment.
In particular, when mass production is performed in a factory, a high-pressure emulsifier having a higher production efficiency and a larger processing capacity per hour is preferable when the high-pressure emulsification treatment is performed a plurality of times. The processing capacity per time is usually 0.1 t / h or more, preferably 1 t / h or more, more preferably 5 t / h or more, and most preferably 10 t / h or more. It can be carried out without reducing the production efficiency. Although there is no upper limit in particular, it is usually 500 t / h or less.
 具体的に高圧乳化とは、1段式であればその高圧乳化時点の処理圧が、2段式等の多段式であれば、少なくとも1段の高圧乳化時点の処理圧が、好ましくは10MPa以上、より好ましくは15MPa以上、さらに好ましくは20MPa以上、最も好ましくは25MPa以上の状態で乳化することである。 Specifically, the high-pressure emulsification means that the treatment pressure at the time of high-pressure emulsification is a one-stage type, and the treatment pressure at the time of at least one-stage high-pressure emulsification is preferably 10 MPa or more if the treatment pressure is a multistage type such as a two-stage type. More preferably, the emulsification is performed in a state of 15 MPa or more, more preferably 20 MPa or more, and most preferably 25 MPa or more.
 本発明において、このような高圧乳化機を用いて、高圧乳化処理を複数回行う。ここで、高圧乳化処理を複数回行うとは、高圧乳化機に被処理物(好ましくは前述の油脂組成物)を導入して高圧条件下で乳化処理した後、乳化処理物を取り出す操作を複数回行うことをさす。ここで、複数回の高圧乳化処理に用いる高圧乳化機は同一のものであってもよく、異なるものであってもよい。
 本発明では、1機の高圧乳化機を用い、高圧乳化機内で高圧乳化処理されて排出された処理物を再びこの高圧乳化機の入り口側に戻す循環処理を行うことにより、複数回の高圧乳化処理を行ってもよく、また、複数機の高圧乳化機(この場合、複数機の高圧乳化機は同一のものでも異なるものでよい。)を直列に配置し、被処理物を順次複数の高圧乳化機に通すことにより複数回の高圧乳化処理を行ってもよい。
 さらに、油脂乳化物の殺菌処理を行う場合には、複数回行う高圧乳化処理が、殺菌処理の前で全て行ってもよいし、殺菌処理の後で全て行ってもよいし、殺菌処理の前後両方で1回以上ずつ行ってもよい。特に殺菌処理によるダメージを最小限にするため、殺菌処理前に2回以上の高圧乳化処理を行うことが好ましく、加えて殺菌処理後に1回以上の高圧乳化処理を行うことが最も好ましい。
In the present invention, using such a high-pressure emulsifier, the high-pressure emulsification treatment is performed a plurality of times. Here, performing the high-pressure emulsification treatment a plurality of times means introducing a plurality of operations for introducing the processed material (preferably the above-described oil and fat composition) into the high-pressure emulsifier and emulsifying under high-pressure conditions, and then removing the emulsified product. It means to do it once. Here, the high-pressure emulsifiers used for the multiple high-pressure emulsification treatments may be the same or different.
In the present invention, a single high-pressure emulsifier is used, and a high-pressure emulsifier is used to perform a recirculation process for returning the processed material discharged after the high-pressure emulsification process to the inlet side of the high-pressure emulsifier. In addition, a plurality of high-pressure emulsifiers (in this case, the plurality of high-pressure emulsifiers may be the same or different) may be arranged in series, and an object to be processed is sequentially added to a plurality of high-pressure emulsifiers. A plurality of high-pressure emulsification treatments may be performed by passing through an emulsifier.
Furthermore, when performing the sterilization treatment of the fat and oil emulsion, the high-pressure emulsification treatment performed a plurality of times may be performed all before the sterilization treatment, all after the sterilization treatment, or before and after the sterilization treatment. You may carry out 1 time or more in both. In particular, in order to minimize damage due to the sterilization treatment, it is preferable to carry out two or more high-pressure emulsification treatments before the sterilization treatment, and most preferably to carry out one or more high-pressure emulsification treatments after the sterilization treatment.
 いずれの場合においても、本発明の油脂乳化物の製造方法では、高圧乳化機内で高圧乳化処理が施された後、高圧乳化機から排出されることにより、常圧に復圧した処理物が、再度、高圧乳化機に導入されて高圧乳化処理が施されることを繰り返すこと、すなわち、高圧乳化処理と高圧乳化処理との間に復圧されることで、乳化物中の粒子に加圧と圧力緩和の相反するエネルギーが付与され、乳化粒子のより一層の微細化と、オストワルドライプニングに起因する乳化不安定化の原因となる乳化粒子サイズのバラツキが最小化されることによる分散安定性の向上効果を得ることができる。 In any case, in the method for producing the fat and oil emulsion of the present invention, after the high-pressure emulsification process is performed in the high-pressure emulsifier, the discharged product is returned to normal pressure by being discharged from the high-pressure emulsifier. Once again introduced into the high-pressure emulsifier and subjected to the high-pressure emulsification treatment, that is, the pressure in the emulsion is increased by returning the pressure between the high-pressure emulsification treatment and the high-pressure emulsification treatment. Dispersion stability due to minimization of emulsified particle size and dispersion of emulsified particles caused by Ostwald dry-opening due to energy opposite to pressure relaxation. An improvement effect can be obtained.
 本発明において、高圧乳化処理の回数については、各回の処理圧力や処理時間によっても異なるが、上記の復圧による効果を十分に得る上では多い方が好ましく、工業的実用化における生産性の面では少ない方が好ましい。高圧乳化処理回数は2回以上、特に2~6回であることが好ましく、2~4回であることが最も好ましい。 In the present invention, the number of times of high-pressure emulsification treatment varies depending on the treatment pressure and treatment time of each round, but it is preferable to obtain a sufficient effect by the above-described decompression, and the productivity in industrial practical use is preferred. Then less is preferable. The number of high-pressure emulsification treatments is preferably 2 times or more, particularly preferably 2 to 6 times, and most preferably 2 to 4 times.
 また、各回の高圧乳化処理における圧力は、10MPa以上が好ましく、15MPa以上がより好ましく、20MPa以上がさらに好ましく、25MPa以上が最も好ましい。各回の高圧乳化処理の処理圧力は、高い程、油脂を十分に細かい微粒子として均一に乳化分散させることができることから好ましい。乳化安定性の面において、処理圧力の上限については特に制限はないが、用いる高圧乳化機の耐圧性や、工業的な実用化の面で通常200MPa以下である。なお、50MPa以上の超高圧乳化処理を行う場合、超高圧状態に耐えうる材質、設計等の装置の特殊性、超高圧状態に起因する備品の破損等で生じるランニングコストの負担、高圧状態を作り出すための電力や圧縮空気のためのエネルギーコスト等の経済性、超高圧状態での乳化処理は時間あたり処理量が少なくなってしまうという製造効率の観点から、必要最小限の圧力において高圧乳化する方が経済的なメリットがあるため、処理圧力は、好ましくは100MPa以下、より好ましくは80MPa以下、さらに好ましくは50MPa以下、最も好ましくは45MPa以下であることが望ましい。 Further, the pressure in each high-pressure emulsification treatment is preferably 10 MPa or more, more preferably 15 MPa or more, further preferably 20 MPa or more, and most preferably 25 MPa or more. The higher the processing pressure of each high-pressure emulsification treatment, the more preferable the oil and fat can be uniformly emulsified and dispersed as sufficiently fine fine particles. In terms of emulsion stability, the upper limit of the treatment pressure is not particularly limited, but is usually 200 MPa or less in terms of pressure resistance of the high-pressure emulsifier used and industrial practical use. In addition, when performing ultra-high pressure emulsification treatment of 50 MPa or more, create materials that can withstand ultra-high pressure conditions, characteristics of equipment such as design, running costs caused by damage to equipment caused by ultra-high pressure conditions, and create high-pressure conditions From the viewpoint of economic efficiency such as power and energy cost for compressed air, and production efficiency that emulsification treatment in ultra high pressure state will reduce the processing amount per hour, high pressure emulsification at the minimum necessary pressure However, it is desirable that the treatment pressure is 100 MPa or less, more preferably 80 MPa or less, further preferably 50 MPa or less, and most preferably 45 MPa or less.
 なお、各回の高圧乳化処理の処理圧力は、上記の圧力範囲内において、同一であってもよく、異なっていてもよく、例えば、1回目よりも2回目、2回目よりも3回目と、順次高圧乳化処理の処理圧力を高くしたり、2回目で高くし、再び下げたり、圧力条件を変動させてもよい。 In addition, the processing pressure of each high-pressure emulsification treatment may be the same or different within the above-mentioned pressure range, for example, the second time from the first time, the third time from the second time, and so on. The processing pressure of the high-pressure emulsification processing may be increased, increased at the second time, decreased again, or the pressure conditions may be changed.
 また、各回の高圧乳化処理時間は、処理量や処理圧力によっても異なるが、特に工場で大量生産する場合においては、生産性を損なうことなく、良好な乳化安定性を得る上で、通常0.005時間以上、好ましくは0.01時間以上、最も好ましくは0.1時間以上、通常20時間以下、好ましくは10時間以下、より好ましくは5時間以下、特に好ましくは2時間以下、最も好ましくは1時間以下であり、複数回の高圧乳化処理の合計の処理時間は通常0.01時間以上、好ましくは0.02時間以上、最も好ましくは0.2時間以上、通常40時間以下、好ましくは20時間以下、より好ましくは10時間以下、さらに好ましくは4時間以下、最も好ましくは2時間以下である。
 また、複数回の高圧乳化処理の間に復圧条件となる時間(高圧乳化機から排出された乳化処理物が再び高圧乳化機に導入されるまでの時間)は、生産性を損なうことなく復圧の効果を十分に得るために、通常0.1分以上、特に0.5分以上、通常1200分以下、特に600分以下であることが好ましい。各回の乳化処理時間についても復圧条件となる時間についても、各回毎に異なっていても同一であってもよい。
In addition, although the high-pressure emulsification treatment time varies depending on the treatment amount and the treatment pressure, in particular, in the case of mass production in a factory, it is usually 0. In order to obtain good emulsification stability without impairing productivity. 005 hours or more, preferably 0.01 hours or more, most preferably 0.1 hours or more, usually 20 hours or less, preferably 10 hours or less, more preferably 5 hours or less, particularly preferably 2 hours or less, most preferably 1 The total treatment time of the multiple high-pressure emulsification treatments is usually 0.01 hours or more, preferably 0.02 hours or more, most preferably 0.2 hours or more, usually 40 hours or less, preferably 20 hours. Below, more preferably 10 hours or less, still more preferably 4 hours or less, and most preferably 2 hours or less.
In addition, the time during which the pressure is restored between the high-pressure emulsification processes (the time until the emulsified product discharged from the high-pressure emulsifier is reintroduced into the high-pressure emulsifier) is restored without impairing the productivity. In order to sufficiently obtain the effect of pressure, it is usually 0.1 minutes or more, particularly 0.5 minutes or more, usually 1200 minutes or less, particularly preferably 600 minutes or less. The time for the emulsification treatment each time and the time for the return pressure condition may be different or the same for each time.
 高圧乳化処理時の温度は、通常30℃以上、好ましくは40℃以上、より好ましくは50℃以上、通常100℃以下、好ましくは90℃以下、より好ましくは80℃以下である。処理温度が上記下限以上であることが、乳化効率の面で好ましく、また、乳化液の取り扱い性の面で、処理温度は上記上限以下であることが好ましい。この処理温度についても各回毎に異なっていてもよく、同一であってもよい。 The temperature during the high-pressure emulsification treatment is usually 30 ° C. or higher, preferably 40 ° C. or higher, more preferably 50 ° C. or higher, usually 100 ° C. or lower, preferably 90 ° C. or lower, more preferably 80 ° C. or lower. The treatment temperature is preferably not less than the above lower limit in terms of emulsification efficiency, and the treatment temperature is preferably not more than the above upper limit in terms of the handleability of the emulsion. This processing temperature may be different each time or may be the same.
 また、高圧乳化処理時の油脂組成物のpHについては、用いる乳化剤が水に充分分散し、効率良く油脂を乳化するという点から好ましくは5.0以上、より好ましくは6.0以上、通常9.0以下、好ましくは8.0以下である。油脂組成物のpHは、油脂組成物に重曹、リン酸塩等のpH調整剤、その他の添加剤を添加することにより調製することができる。 The pH of the oil / fat composition during the high-pressure emulsification treatment is preferably 5.0 or more, more preferably 6.0 or more, and usually 9 from the viewpoint that the emulsifier used is sufficiently dispersed in water and efficiently emulsifies the oil / fat. 0.0 or less, preferably 8.0 or less. The pH of the oil / fat composition can be adjusted by adding a pH adjuster such as sodium bicarbonate and phosphate and other additives to the oil / fat composition.
 本発明においては、上記のような高圧乳化処理を複数回行い、複数回の高圧乳化処理の処理圧力の合計(各回の乳化処理圧力を単純に加算した値。以下、単に「合計圧力」と称す。)を40MPa以上とすることを特徴とする。合計圧力が40MPa未満では乳化安定性に優れた油脂乳化物を得ることができない。 In the present invention, the above-described high-pressure emulsification treatment is performed a plurality of times, and the total of the processing pressures of the plurality of high-pressure emulsification treatments (a value obtained by simply adding the emulsification treatment pressures of each time. .) Is 40 MPa or more. If the total pressure is less than 40 MPa, an oil or fat emulsion excellent in emulsion stability cannot be obtained.
 合計圧力は、高い程、油脂を十分に細かい微粒子として均一に乳化分散させることができることから好ましく、45MPa以上であることが好ましく、50MPa以上であることがより好ましく、60MPa以上であることが最も好ましい。乳化安定性の面において、合計圧力の上限については特に制限はないが、用いる高圧乳化機の耐圧性や、処理回数等、工業的な実用化の面で通常600MPa以下である。なお、先に述べた装置の特殊性、経済性、製造効率の観点から、必要最小限の合計圧力において高圧乳化する方が経済的なメリットがあり、かつ過剰な粒子の微細化は、油脂の味質を感じにくくすることで、風味を損なうことになるため、乳化粒子の微細化は、乳化安定化に必要な最低限の範囲での行うことが好ましく、合計圧力は、好ましくは150MPa以下、より好ましくは120MPa以下、さらに好ましくは100MPa以下、最も好ましくは80MPa以下であることが望ましい。 The higher the total pressure is, the higher the oil and fat can be uniformly emulsified and dispersed as sufficiently fine fine particles, preferably 45 MPa or more, more preferably 50 MPa or more, and most preferably 60 MPa or more. . In terms of emulsification stability, the upper limit of the total pressure is not particularly limited, but it is usually 600 MPa or less in terms of industrial practical application, such as the pressure resistance of the high-pressure emulsifier used and the number of treatments. In addition, from the viewpoint of the particularity, economy, and production efficiency of the equipment described above, it is more economical to emulsify with high pressure at the minimum required total pressure. Since the flavor is impaired by making it difficult to feel the taste quality, it is preferable to make the emulsion particles finer in the minimum range necessary for stabilizing the emulsion, and the total pressure is preferably 150 MPa or less, More preferably, it is 120 MPa or less, more preferably 100 MPa or less, and most preferably 80 MPa or less.
 なお、油脂乳化物の製造においては、上記の高圧処理以外の乳化処理を施してもよく、例えば、上記の高圧乳化処理に先立ち、パドルミキサー、ホモミキサー、超音波ホモジナイザー、コロイドミル、ニーダー、インラインミキサー、スタティックミキサー、オンレーター等を用いて、低圧または常圧条件での予備乳化を行ってもよい。
 この予備乳化は、通常30℃以上、好ましくは40℃以上、より好ましくは50℃以上、通常100℃以下、好ましくは90℃以下、より好ましくは80℃以下で、通常0.005~20時間、好ましくは0.01~10時間行われる。
 また、高圧乳化処理後には、通常80℃以上、好ましくは100℃以上、通常160℃以下、好ましくは150℃以下で、通常0.01分以上、好ましくは0.03分以上、通常60分以下、好ましくは30分以下程度の殺菌処理を行ってもよい。殺菌方法は特に制限はないが、連続生産が可能な連続式殺菌法が好ましく、UHT殺菌がさらに好ましい。
In addition, in the production of the oil and fat emulsion, an emulsification treatment other than the above-described high-pressure emulsification treatment may be performed. For example, prior to the above-described high-pressure emulsification treatment, a paddle mixer, a homomixer, an ultrasonic homogenizer, a colloid mill, a kneader, an inline You may pre-emulsify on low pressure or a normal-pressure condition using a mixer, a static mixer, an onrator, etc.
This preliminary emulsification is usually 30 ° C. or higher, preferably 40 ° C. or higher, more preferably 50 ° C. or higher, usually 100 ° C. or lower, preferably 90 ° C. or lower, more preferably 80 ° C. or lower, usually 0.005 to 20 hours. Preferably, it is performed for 0.01 to 10 hours.
Further, after the high pressure emulsification treatment, it is usually 80 ° C. or higher, preferably 100 ° C. or higher, usually 160 ° C. or lower, preferably 150 ° C. or lower, usually 0.01 minutes or longer, preferably 0.03 minutes or longer, usually 60 minutes or shorter. The sterilization treatment may preferably be performed for about 30 minutes or less. The sterilization method is not particularly limited, but a continuous sterilization method capable of continuous production is preferable, and UHT sterilization is more preferable.
 このようにして製造される本発明の油脂乳化物は、乳化安定性と、適度な油脂の呈味性のバランスを保つため、レーザー回折式粒度分布計(例えば、堀場製作所製のLA-950等)で、粒度分布を測定した際に得られる、メジアン径が通常0.01μm以上、さらに0.05μm以上、特に0.1μm以上であることが好ましく、通常1.0μm以下、好ましくは0.6μm以下、さらに好ましくは0.5μm以下である。また、pHが、5.0以上であることが好ましく、6.0以上であることがより好ましく、9.0以下であることが好ましく、8.0以下であることがさらに好ましく、6.5~7.5であることが最も好ましい。 The fat and oil emulsion of the present invention thus produced has a laser diffraction particle size distribution meter (for example, LA-950 manufactured by Horiba, Ltd.) in order to maintain the balance between emulsification stability and appropriate taste of the fat and oil. ), The median diameter obtained when the particle size distribution is measured is usually 0.01 μm or more, more preferably 0.05 μm or more, particularly preferably 0.1 μm or more, usually 1.0 μm or less, preferably 0.6 μm. Hereinafter, it is more preferably 0.5 μm or less. Further, the pH is preferably 5.0 or more, more preferably 6.0 or more, preferably 9.0 or less, more preferably 8.0 or less, 6.5 Most preferred is ˜7.5.
 本発明で特定される油脂乳化物は通常液状物として得られるが、この液状物を粉末化することにより、粉末油脂乳化物として、各種用途に用いてもよい。粉末化には、噴霧乾燥法、気流乾燥法、ドラム乾燥法、円筒乾燥法、真空凍結乾燥法、真空乾燥法などを用いることができるが、大量生産に適した噴霧乾燥法が好ましい。
 また、粉末化の際に用いる粉末基剤としては、澱粉加水分解物として、ゲル浸透クロマトグラフィーで分子量分布を測定した際の総ピーク面積に対する、分子量8500以上18500以下の範囲のピーク面積の割合が15%以下である澱粉加水分解物が好ましい。
The oil-and-fat emulsion specified in the present invention is usually obtained as a liquid, but it may be used for various applications as a powdered oil-and-fat emulsion by pulverizing this liquid. For pulverization, spray drying, airflow drying, drum drying, cylindrical drying, vacuum freeze drying, vacuum drying, and the like can be used, and spray drying suitable for mass production is preferable.
Moreover, as a powder base used in pulverization, as a starch hydrolyzate, the ratio of the peak area in the range of molecular weight 8500 to 18500 with respect to the total peak area when molecular weight distribution is measured by gel permeation chromatography A starch hydrolyzate of 15% or less is preferred.
 本発明で特定される油脂乳化物(以下「本発明の油脂乳化物」という場合がある)は、後述の本発明の飲料に好適に用いることができる。 The oil and fat emulsion specified in the present invention (hereinafter sometimes referred to as “the oil and fat emulsion of the present invention”) can be suitably used for the beverage of the present invention described later.
[飲料]
 次に、上記のようにして調製された油脂乳化物を用いて飲料を製造する。飲料としては、例えば、乳飲料、スープ飲料、コーヒー飲料、ココア飲料、茶飲料(紅茶、緑茶、中国茶など)、豆類・穀物飲料、酸性飲料、粉末飲料、粉末スープ等が挙げられ、中でも、乳飲料、コーヒー飲料、茶飲料が好ましい。
[Beverages]
Next, a beverage is produced using the fat and oil emulsion prepared as described above. Examples of the beverage include milk beverages, soup beverages, coffee beverages, cocoa beverages, tea beverages (tea, green tea, Chinese tea, etc.), beans / cereal beverages, acidic beverages, powdered beverages, powdered soups, etc. Milk drinks, coffee drinks and tea drinks are preferred.
 本発明の油脂乳化物と以下の様な飲料成分を混合して飲料を製造する。
(飲料成分)
 コーヒー、茶(紅茶、緑茶、烏龍茶など)およびそのエキス;カカオ豆、大豆や小豆、アーモンド、ピーナッツ、胡桃、杏仁、コメ、麦などの豆類・穀物、またはその粉末やペースト;ココナッツミルク、ココナッツジュースなどの果汁や果肉およびその粉砕物やペースト;乳、全脂乳、脱脂乳、濃縮乳、脱脂濃縮乳、練乳、脱脂練乳、全脂粉乳、脱脂粉乳、クリーム、バター、バターオイル、バターミルク、バターミルクパウダー、カゼイン、ホエー、チーズなどの乳成分;レシチンおよびリゾレシチン、モノグリセリン有機酸脂肪酸エステル、ショ糖脂肪酸エステル、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ソルビタン脂肪酸エステル、ポリソルベート、プロピレングリコール脂肪酸エステル、サポニン、ステアロイル乳酸ナトリウム、ステアロイル乳酸カルシウムなどの乳化剤、中でも以下に記載する静菌性乳化剤;有機酸およびその塩、重曹、リン酸塩等のpH調整剤;砂糖、果糖、ブドウ糖、マルトース、ガラクトース、マンノース、フコース、キシロース、トレハロース、ラクトース、マンノオリゴ糖、マルトオリゴ糖、α-、β-、γ-シクロデキストリン、デキストリン、難消化性デキストリン、大豆多糖類、ペクチン、アルギン酸、アルギン酸プロピレングリコールエステル、カルボキシメチルセルロースナトリウム、カラギーナン、タマリンドシードガム、タラガム、カラヤガム、グアガム、ローカストビーンガム、トラガントガム、プルラン、ジェランガム、ネイティブジェランガム、アラビアガム、キサンタンガム、寒天、微結晶セルロース、発酵セルロース、キトサン、ファーセラン、でんぷん、加工でんぷん、イヌリン等の単糖やオリゴ糖、多糖類を含む糖類;エリスリトール、キシリトール、マルチトール、ソルビトール、マンニトール、イノシトール等の糖アルコール;スクラロース、アスパルテーム、アセスルファムカリウム、ネオテーム、ステビア抽出物などの各種甘味料;カゼインナトリウム、ホエータンパク質、アルブミン、ゼラチン、大豆タンパク質などの各種動物および植物由来のタンパク質とその分解物;レモンオイル、オレンジオイル、ミントオイル、コーヒーフレーバー、紅茶フレーバー、バター香料、ミルク香料等の香料;β-カロテン、アスタキサンチン、リコピン、パプリカ色素などのカロテノイド、クロロフィル等の色素、食塩などの風味付け素材;カルシウム、鉄などのミネラル素材;ビタミンやコエンザイムQ10、アミノ酸、ペプチド、DHA、EPA等のような栄養素材;ビタミンC、ビタミンE、ローズマリー抽出物、茶抽出物、ヤマモモ抽出物などの酸化防止剤;カラシ抽出物、リゾチーム等の日持向上剤;ナイシン、ソルビン酸およびその塩などの保存料;二酸化炭素;リキュール、ウォッカ、焼酎などの酒類;エタノール
 また、本発明の効果に影響を及ぼさない範囲で、食用油脂、およびその乳化物、または粉末化物を飲料成分として含有していてもよい。
 飲料成分としては、コーヒー、茶(紅茶、緑茶、烏龍茶など)およびそのエキスを用いることが好ましい。
The fats and oils emulsion of this invention and the following drink components are mixed and a drink is manufactured.
(Beverage ingredients)
Coffee, tea (black tea, green tea, oolong tea, etc.) and their extracts; cacao beans, soybeans and red beans, almonds, peanuts, walnuts, apricot kernels, rice, wheat, and other beans and grains, or powders and pastes thereof; coconut milk, coconut juice Fruit juice and pulp and its pulverized product and paste; milk, whole milk, skim milk, concentrated milk, skim concentrated milk, condensed milk, skimmed condensed milk, skim milk powder, skim milk powder, cream, butter, butter oil, butter milk, Milk ingredients such as buttermilk powder, casein, whey, cheese; lecithin and lysolecithin, monoglycerin organic acid fatty acid ester, sucrose fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polysorbate, propylene glycol fatty acid ester, Saponin, stearo Emulsifiers such as sodium lactate and calcium stearoyl lactate, among others bacteriostatic emulsifiers; pH adjusters such as organic acids and salts thereof, baking soda and phosphate; sugar, fructose, glucose, maltose, galactose, mannose, Fucose, xylose, trehalose, lactose, mannooligosaccharide, maltooligosaccharide, α-, β-, γ-cyclodextrin, dextrin, indigestible dextrin, soy polysaccharide, pectin, alginic acid, propylene glycol alginate, carboxymethylcellulose sodium, carrageenan , Tamarind seed gum, tara gum, karaya gum, guar gum, locust bean gum, tragacanth gum, pullulan, gellan gum, native gellan gum, gum arabic, xanthan gum, agar, microcrystalline cell Sugars such as erythritol, xylitol, maltitol, sorbitol, mannitol, inositol; sugar alcohols such as sucralose, aspartame , Acesulfame potassium, neotame, stevia extract and other sweeteners; various animal and plant derived proteins such as sodium caseinate, whey protein, albumin, gelatin, soy protein and their degradation products; lemon oil, orange oil, mint oil, Flavors such as coffee flavors, tea flavors, butter flavors, milk flavors; carotenoids such as β-carotene, astaxanthin, lycopene and paprika pigments; pigments such as chlorophyll; flavors such as salt Mineral materials such as calcium and iron; Nutritional materials such as vitamins and coenzyme Q10, amino acids, peptides, DHA, EPA; Vitamin C, vitamin E, rosemary extract, tea extract, bayberry extract, etc. Antioxidants; shelf-life improvers such as mustard extract and lysozyme; preservatives such as nisin, sorbic acid and salts thereof; carbon dioxide; liquors such as liqueur, vodka and shochu; ethanol and the effect of the present invention As long as it does not reach, edible fats and oils, and the emulsion or powdered product may be contained as a drink component.
As beverage components, it is preferable to use coffee, tea (black tea, green tea, oolong tea, etc.) and extracts thereof.
 上記静菌性乳化剤とは、飲料における危害菌である耐熱性菌に対して効果を持つ食品用乳化剤であり、その効果を有する食品用乳化剤であれば、特に制限なく使用することができるが、ショ糖脂肪酸エステル、ポリグリセリン脂肪酸エステル、有機酸モノグリセリドが好ましく、これらの中でも、特に、構成する脂肪酸の炭素数が14以上のものが好ましく、16以上のものがより好ましく、22以下のものがより好ましく、18以下のものがさらに好ましい。
 特に、構成する脂肪酸の炭素数が16~18の、ショ糖脂肪酸エステル、ポリグリセリン脂肪酸エステルが好ましく、これらは菌に対する有効性が高いため好適である。また、ショ糖脂肪酸エステル、ポリグリセリン脂肪酸エステルとしては、モノエステル含量が50質量%以上、好ましくは60質量%以上、さらに好ましくは70質量%以上であることが、菌に対する有効性が高いため好適である。ポリグリセリン脂肪酸エステルとしては、ポリグリセリンの平均重合度が2以上であることが好ましく、5以下であることが好ましく、さらに3以下であることが、菌に対する有効性が高いため最も好ましい。
The bacteriostatic emulsifier is a food emulsifier that has an effect on heat-resistant bacteria that are harmful bacteria in beverages, and can be used without particular limitation as long as it is a food emulsifier having the effect, Sucrose fatty acid esters, polyglycerin fatty acid esters, and organic acid monoglycerides are preferred, and among these, those having 14 or more carbon atoms are particularly preferred, those having 16 or more are more preferred, and those having 22 or less are more preferred. 18 or less is more preferable.
In particular, sucrose fatty acid esters and polyglycerin fatty acid esters having 16 to 18 carbon atoms in the fatty acids are preferred, and these are preferred because of their high effectiveness against bacteria. Moreover, as sucrose fatty acid ester and polyglycerin fatty acid ester, it is preferable that the monoester content is 50% by mass or more, preferably 60% by mass or more, and more preferably 70% by mass or more because of high effectiveness against bacteria. It is. The polyglycerol fatty acid ester preferably has an average degree of polymerization of polyglycerol of 2 or more, preferably 5 or less, and more preferably 3 or less because of its high effectiveness against bacteria.
 本発明の飲料中の本発明の油脂乳化物の含有量は、通常0.01質量%以上、好ましくは0.05質量%以上、より好ましくは0.1質量%以上、特に好ましくは0.5質量%以上、通常20質量%以下、好ましくは15質量%以下、より好ましくは10質量%以下、最も好ましくは5.0質量%以下である。油脂乳化物の含有量が上記下限値以上であると、油脂の濃厚感、コクを付与することにより、良好な味質の飲料が生産可能であり、また、上記上限値以下であることにより、飲料の殺菌や保存中における乳化安定性を良好な状態で保つことができる。 The content of the fat and oil emulsion of the present invention in the beverage of the present invention is usually 0.01% by mass or more, preferably 0.05% by mass or more, more preferably 0.1% by mass or more, and particularly preferably 0.5%. % By mass or more, usually 20% by mass or less, preferably 15% by mass or less, more preferably 10% by mass or less, and most preferably 5.0% by mass or less. When the content of the fat emulsion is equal to or higher than the lower limit, by imparting a rich feeling of fat and fat, a good taste-quality beverage can be produced, and by being equal to or lower than the upper limit, Emulsification stability during sterilization and storage of beverages can be maintained in a good state.
 本発明の飲料における乳化剤の含有量は、通常0.0005質量%以上、好ましくは0.001質量%以上、通常1.0質量%以下、好ましくは0.5質量%以下である。なお、ここで、飲料の乳化剤の含有量とは、本発明の油脂乳化物中に乳化剤を含む場合、その乳化剤をも含む合計の乳化剤の含有量をいう。
 特に、本発明の飲料は、静菌性乳化剤を含有することが好ましく、本発明の飲料における静菌性乳化剤の含有量は、通常0.001質量%以上、好ましくは0.005質量%以上、より好ましくは0.01質量%以上、通常0.6質量%以下、好ましくは0.3質量%以下、より好ましくは0.2質量%以下である。
 なお、高飽和脂肪酸含有食用油脂を含む油脂乳化物と静菌性乳化剤とが共存すると、乳化が不安定になり、分離した油脂が凝集したり、結晶化し、結果飲料の風味を低下させる場合があるが、本発明の油脂乳化物は、静菌性乳化剤と競合せず、むしろ乳化安定性を向上させるため、乳化不良およびその結果起こる風香味の低下を防止することができる。
The content of the emulsifier in the beverage of the present invention is usually 0.0005 mass% or more, preferably 0.001 mass% or more, usually 1.0 mass% or less, preferably 0.5 mass% or less. In addition, content of the emulsifier of a drink here means content of the total emulsifier also including the emulsifier, when the fats and oils emulsion of this invention contains an emulsifier.
In particular, the beverage of the present invention preferably contains a bacteriostatic emulsifier, and the content of the bacteriostatic emulsifier in the beverage of the present invention is usually 0.001% by mass or more, preferably 0.005% by mass or more, More preferably, it is 0.01 mass% or more, Usually 0.6 mass% or less, Preferably it is 0.3 mass% or less, More preferably, it is 0.2 mass% or less.
In addition, when fats and oils emulsion containing highly saturated fatty acid-containing edible fats and bacteriostatic emulsifiers coexist, emulsification becomes unstable, and separated fats and oils may aggregate or crystallize, resulting in a decrease in beverage flavor. However, the oil and fat emulsion of the present invention does not compete with the bacteriostatic emulsifier, but rather improves the emulsification stability, thus preventing poor emulsification and the resulting decrease in flavor.
 飲料に用いる場合の、飲料中の無脂乳固形分量は、特に制限はないが、より濃厚な乳の風味が必要な場合は、通常0.5質量%以上、好ましくは1.0%質量以上、より好ましくは1.4質量%以上、最も好ましくは1.5質量%以上であり、通常10質量%以下、好ましくは5.0%質量以下、より好ましくは4.0質量%以下、最も好ましくは3.0質量%以下である。飲料中の無脂乳固形分量を、この範囲にすることにより、製品が安定で、かつ高飽和脂肪酸含有食用油脂とのバランスの良い乳風味が得られるため好ましい。 The amount of non-fat milk solid content in the beverage when used in beverages is not particularly limited, but is usually 0.5% by mass or more, preferably 1.0% by mass or more when a thicker milk flavor is required. More preferably 1.4% by mass or more, most preferably 1.5% by mass or more, usually 10% by mass or less, preferably 5.0% by mass or less, more preferably 4.0% by mass or less, most preferably Is 3.0 mass% or less. By setting the solid content of non-fat milk in the beverage within this range, the product is stable and a milk flavor with a good balance with edible fats and oils containing highly saturated fatty acids can be obtained.
 本発明の油脂乳化物を含有する飲料は、以下のように製造される。
 まず、前述の油脂乳化物の他、上記飲料に含まれていてもよいものとして例示した材料である飲料成分を、必要に応じて水などと共に混合して混合液を調製する。
 次いで、得られた混合液を撹拌して乳化する。乳化方法としては、通常食品に用いられる均質乳化方法であれば特に制限なく使用することができ、例えば、ホモジナイザーを用いる方法や、コロイドミルを用いる方法、ホモミキサーを用いる方法などいずれも用いることができる。この均質乳化処理は、通常40~80℃の加温条件下で行われる。
The beverage containing the fat and oil emulsion of the present invention is produced as follows.
First, in addition to the oil and fat emulsion described above, a beverage component which is a material exemplified as the one that may be contained in the beverage is mixed with water as necessary to prepare a mixed solution.
Next, the obtained mixed solution is stirred and emulsified. The emulsification method can be used without particular limitation as long as it is a homogeneous emulsification method usually used for foods. For example, any of a method using a homogenizer, a method using a colloid mill, a method using a homomixer, etc. can be used. it can. This homogeneous emulsification treatment is usually carried out under heating conditions of 40 to 80 ° C.
 なお、ホモジナイザーを用いた均質乳化処理として、上述の油脂乳化物の調製で行うような高圧乳化処理を適用することも好ましい。1段式であればその高圧乳化時点の処理圧が、2段式等の多段式であれば、少なくとも1段の高圧乳化時点の処理圧が、通常5MPa以上、好ましくは10MPa以上、より好ましくは15MPa以上、さらに好ましくは20MPa以上、最も好ましくは25MPa以上、通常200MPa以下、好ましくは100MPa以下の高圧乳化処理を行うことで、安定な飲料を得ることができる。高圧乳化処理の回数としては1回以上、好ましくは2回以上である。
 なお、該均質乳化処理は、油脂乳化物の添加の前後のいずれで行ってもよい。油脂乳化物添加後に行う場合は、静菌性乳化剤も混合液中に含まれていることが、より一層乳化安定性を向上させるという点で好ましい。
In addition, it is also preferable to apply the high-pressure emulsification process which is performed by preparation of the above-mentioned oil-fat emulsion as a homogeneous emulsification process using a homogenizer. If it is a single-stage type, if the treatment pressure at the time of high-pressure emulsification is a multistage type such as a two-stage type, the treatment pressure at the time of at least one-stage high-pressure emulsification is usually 5 MPa or more, preferably 10 MPa or more, more preferably A stable beverage can be obtained by performing a high-pressure emulsification treatment of 15 MPa or more, more preferably 20 MPa or more, most preferably 25 MPa or more, usually 200 MPa or less, preferably 100 MPa or less. The number of high-pressure emulsification treatments is one or more times, preferably two or more times.
In addition, you may perform this homogeneous emulsification process before and after addition of fats and oils emulsion. When it is performed after the addition of the oil / fat emulsion, it is preferable that a bacteriostatic emulsifier is also contained in the mixed solution from the viewpoint of further improving the emulsion stability.
 この均質乳化処理後には、UHT殺菌、レトルト殺菌などの殺菌処理を行う。通常レトルト殺菌は、110~140℃、例えば121℃で、10~40分の条件で行われる。一方、PETボトル用飲料などに用いられるUHT殺菌は、より高温、例えば殺菌温度120~150℃で、且つ121℃での殺菌価(Fo)が10~50に相当する超高温殺菌である。UHT殺菌は飲料に直接水蒸気を吹き込むスチームインジェクション式や飲料を水蒸気中に噴射して加熱するスチームインフュージョン式などの直接加熱方式、プレートやチューブなど表面熱交換器を用いる間接加熱方式など公知の方法で行うことができ、例えばプレート式殺菌装置を用いることができる。 After this homogeneous emulsification treatment, sterilization treatment such as UHT sterilization and retort sterilization is performed. Usually, the retort sterilization is performed at 110 to 140 ° C., for example, 121 ° C. for 10 to 40 minutes. On the other hand, UHT sterilization used for beverages for PET bottles is ultra-high temperature sterilization at a higher temperature, for example, a sterilization temperature of 120 to 150 ° C. and a sterilization value (Fo) at 121 ° C. corresponding to 10 to 50. UHT sterilization is a known method such as a direct injection method such as a steam injection method in which water vapor is directly blown into a beverage, a steam infusion method in which a beverage is injected into the water vapor, and an indirect heating method using a surface heat exchanger such as a plate or tube. For example, a plate type sterilizer can be used.
 尚、製造された本発明の飲料は、容器詰め飲料に好適であり、例えば、缶飲料、ペットボトル飲料、紙パック飲料、ビン詰飲料などに適用することができる。 The produced beverage of the present invention is suitable for container-packed beverages, and can be applied to canned beverages, plastic bottle beverages, paper-packed beverages, bottled beverages, and the like.
 本発明を実施例によって更に具体的に説明するが、本発明はその要旨を超えない限り、以下の実施例の記載に限定されるものではない。 The present invention will be described more specifically with reference to examples. However, the present invention is not limited to the description of the following examples unless it exceeds the gist.
<完全硬化ヤシ油>
 以下の製造例で用いた完全硬化ヤシ油は、主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合が0.1質量%未満、トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合が61質量%で、沃素価0.47、10℃におけるSFCが90質量%、酸価0.04、過酸化物価0、上昇融点32℃のものである。
 また、パーム油中融点画分(PMF)とは、原料であるパーム油を融点によって分画した際に、高融点画分(パームステアリン)および低融点部分(パームスーパーオレイン)を除いた際に得られる画分であり、主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合が45質量%で、トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合が0.2質量%で、沃素価45.6、酸価0.04、過酸化物価0のものである。
 さらに、用いたその他の油脂の詳細は以下の通りである。
<部分硬化ヤシ油>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=0.2質量%
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=61質量%
 上昇融点=32℃
<完全硬化パーム核油>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=0.1質量%未満
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=52質量%
<MCT>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=0.1質量%未満
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=100質量%
 酸価=0.01
 沃素価=0.08
<精製ヤシ油>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=8質量%
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=62質量%
 10℃におけるSFC=82質量%
 酸価=0.04
 沃素価=8.75
 過酸化物価=0
<調整食用油脂>
 無水乳脂:68質量%、ヤシ油:32%
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=25質量%
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=28質量%
<無水乳脂>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=32質量%
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=13質量%
<部分硬化パームオレイン>
 主成分であるトリグリセリド分子に結合している全脂肪酸のうち、飽和脂肪酸以外、すなわちトランス脂肪酸を含む不飽和脂肪酸の割合=53質量%
 トリグリセリド分子に結合している全脂肪酸のうち、炭素数が12以下の脂肪酸の割合=0.5質量%
 上昇融点=36℃
<Completely cured palm oil>
The fully hardened coconut oil used in the following production examples is less than 0.1% by mass of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids, among all fatty acids bonded to the main component triglyceride molecule. Of the total fatty acids bonded to the triglyceride molecule, the proportion of fatty acids having 12 or less carbon atoms is 61% by mass, iodine value is 0.47, SFC at 10 ° C. is 90% by mass, acid value is 0.04, It has an oxide value of 0 and an increasing melting point of 32 ° C.
In addition, the palm oil middle melting point fraction (PMF) is obtained by removing the high melting point fraction (palm stearin) and the low melting point part (palm super olein) when the raw material palm oil is fractionated by the melting point. It is the fraction obtained, and among the total fatty acids bound to the triglyceride molecule as the main component, the proportion of unsaturated fatty acids other than saturated fatty acids, i.e., trans fatty acids, is 45% by mass and bound to triglyceride molecules. Among all fatty acids, the proportion of fatty acids having 12 or less carbon atoms is 0.2% by mass, iodine value is 45.6, acid value is 0.04, and peroxide value is 0.
Furthermore, the details of the other fats and oils used are as follows.
<Partially hardened coconut oil>
Ratio of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids out of all fatty acids bonded to the main component triglyceride molecule = 0.2% by mass
Ratio of fatty acids having 12 or less carbon atoms out of all fatty acids bonded to triglyceride molecules = 61% by mass
Rising melting point = 32 ° C
<Completely hardened palm kernel oil>
Of the total fatty acids bound to the triglyceride molecule as the main component, the ratio of unsaturated fatty acids other than saturated fatty acids, that is, trans fatty acids, is less than 0.1% by mass. Of the total fatty acids bound to the triglyceride molecules, carbon Ratio of fatty acids having a number of 12 or less = 52% by mass
<MCT>
Of the total fatty acids bound to the triglyceride molecule as the main component, the ratio of unsaturated fatty acids other than saturated fatty acids, that is, trans fatty acids, is less than 0.1% by mass. Of the total fatty acids bound to the triglyceride molecules, carbon Ratio of fatty acids having a number of 12 or less = 100% by mass
Acid value = 0.01
Iodine value = 0.08
<Refined palm oil>
Ratio of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids out of all fatty acids bound to the main component triglyceride molecule = 8% by mass
Ratio of fatty acids having 12 or less carbon atoms out of all fatty acids bonded to triglyceride molecules = 62% by mass
SFC at 10 ° C. = 82% by mass
Acid value = 0.04
Iodine value = 8.75
Peroxide value = 0
<Adjusted edible oil and fat>
Anhydrous milk fat: 68% by mass, palm oil: 32%
Ratio of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids out of all fatty acids bonded to the main component triglyceride molecule = 25% by mass
Of the total fatty acids bound to the triglyceride molecule, the proportion of fatty acids having 12 or less carbon atoms = 28% by mass
<Anhydrous milk fat>
Ratio of unsaturated fatty acids other than saturated fatty acids, ie, unsaturated fatty acids including trans fatty acids out of all fatty acids bound to the main component triglyceride molecule = 32% by mass
Ratio of fatty acids having 12 or less carbon atoms out of all fatty acids bonded to triglyceride molecules = 13% by mass
<Partially cured palm olein>
Ratio of unsaturated fatty acids other than saturated fatty acids, that is, unsaturated fatty acids including trans fatty acids out of all fatty acids bonded to the main component triglyceride molecule = 53 mass%
Ratio of fatty acids having 12 or less carbon atoms out of all fatty acids bound to triglyceride molecules = 0.5% by mass
Rising melting point = 36 ° C
 また、用いた乳化剤の詳細は以下の通りである。 The details of the emulsifier used are as follows.
<ショ糖脂肪酸エステル(S-1670)>
  三菱化学フーズ社製「リョートーシュガーエステルS-1670」
  脂肪酸の炭素数=16および18
  モノエステル含量=80質量%
  HLB=16
<ショ糖脂肪酸エステル(S-1170)>
  三菱化学フーズ社製「リョートーシュガーエステルS-770」
  脂肪酸の炭素数=16および18
  モノエステル含量=60質量%
  HLB=7
<ショ糖脂肪酸エステル(S-770)>
  三菱化学フーズ社製「リョートーシュガーエステルS-770」
  脂肪酸の炭素数=16および18
  モノエステル含量=40質量%
  HLB=7
<ショ糖脂肪酸エステル(S-370)>
  三菱化学フーズ社製「リョートーシュガーエステルS-370」
  脂肪酸の炭素数=16および18
  モノエステル含量=17質量%
  HLB=3
<ショ糖脂肪酸エステル(S-570)>
  三菱化学フーズ社製「リョートーシュガーエステルS-570」
  脂肪酸の炭素数=16および18
  モノエステル含量=30質量%
  HLB=5
<ショ糖脂肪酸エステル(S-170)>
  三菱化学フーズ社製「リョートーシュガーエステルS-170」
  脂肪酸の炭素数=16および18
  HLB=1
<ショ糖脂肪酸エステル(P-1570)>
  三菱化学フーズ社製「リョートーシュガーエステルP-1570」
  脂肪酸の炭素数=16および18
  モノエステル含量=70質量%
  HLB=15
<ショ糖脂肪酸エステル(P-1670)>
  三菱化学フーズ社製「リョートーシュガーエステルP-1670」
  脂肪酸の炭素数=16および18
  モノエステル含量=80質量%
  HLB=16
<ステアロイル乳酸ナトリウム(SSL)>
  HLB=7~9
<モノグリセリンコハク酸脂肪酸エステル>
  脂肪酸の炭素数=16および18
<ポリグリセリン脂肪酸エステル S-10D>
  三菱化学フーズ社製「リョートーポリグリエステルS-10D」
  脂肪酸の炭素数=16および18
<Sucrose fatty acid ester (S-1670)>
"Ryoto Sugar Ester S-1670" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 80% by mass
HLB = 16
<Sucrose fatty acid ester (S-1170)>
"Ryoto Sugar Ester S-770" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 60% by mass
HLB = 7
<Sucrose fatty acid ester (S-770)>
"Ryoto Sugar Ester S-770" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 40% by mass
HLB = 7
<Sucrose fatty acid ester (S-370)>
"Ryoto Sugar Ester S-370" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 17% by mass
HLB = 3
<Sucrose fatty acid ester (S-570)>
"Ryoto Sugar Ester S-570" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 30% by mass
HLB = 5
<Sucrose fatty acid ester (S-170)>
"Ryoto Sugar Ester S-170" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
HLB = 1
<Sucrose fatty acid ester (P-1570)>
"Ryoto Sugar Ester P-1570" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 70% by mass
HLB = 15
<Sucrose fatty acid ester (P-1670)>
"Ryoto Sugar Ester P-1670" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
Monoester content = 80% by mass
HLB = 16
<Sodium stearoyl lactate (SSL)>
HLB = 7-9
<Monoglycerin succinic acid fatty acid ester>
Fatty acid carbon number = 16 and 18
<Polyglycerin fatty acid ester S-10D>
"Ryoto Polyglycerester S-10D" manufactured by Mitsubishi Chemical Foods
Fatty acid carbon number = 16 and 18
[参考例1]
 1回の高圧乳化処理における最適な圧力条件を把握するため、以下の組成のモデル油脂乳化物を混合、調製し、1段バルブ式タイプの高圧乳化機(三丸機械工業社製「エコナイザーLABO-01」)を用い、65℃にて、表1に示す各所定圧力で、1回高圧乳化処理した後、冷却後の油脂乳化物の平均径と、より粗大な乳化粒子の粒子径を示す累積90%径を堀場製作所製「LA-950V2」を用いて測定した(以後の例における粒度分布の測定についても、同測定機器を用いた。)。
 また、高圧乳化後の平均径、または累積90%径について、減少率および処理圧力から乳化効率を求め、下記の基準により効果を判定した。乳化効率は、用いたエネルギーに対する乳化粒子微細化の効率性を示す。
 「減少率」=(「高圧乳化後」/「高圧乳化前」)×100
 「乳化効率」=(圧力値Xで高圧処理した時の減少率」-「圧力値Yで高圧処理した時の減少率」)/(「圧力の差分」=Y-X)
 なお、Y>Xである。
 (例)(5MPa時の減少率-10MPa時の減少率)/(10MPa-5MPa)
 さらに、粒度分布測定の結果から算出された算術標準偏差と、平均径から、粒度分布の単分散性、多分散性の指標である「CV値」=(「算術標準偏差」/「平均径」)×100を求めた。表1、2に各値を示す。
[Reference Example 1]
In order to grasp the optimum pressure conditions in one high-pressure emulsification treatment, a model fat and oil emulsion having the following composition was mixed and prepared, and a one-stage valve type high-pressure emulsifier (Sanmaru Kikai Kogyo Co., Ltd. “Econizer LABO- 01 ”) at 65 ° C. at each predetermined pressure shown in Table 1, and then once the high-pressure emulsification treatment, the accumulated oil fat and oil emulsion after cooling and the particle diameter of coarser emulsified particles are accumulated. The 90% diameter was measured using “LA-950V2” manufactured by HORIBA, Ltd. (the same measuring apparatus was used for the measurement of particle size distribution in the following examples).
Moreover, about the average diameter after high-pressure emulsification, or an accumulation 90% diameter, the emulsification efficiency was calculated | required from the reduction rate and the processing pressure, and the effect was determined by the following reference | standard. The emulsification efficiency indicates the efficiency of refining the emulsified particles with respect to the energy used.
“Decrease rate” = (“After high-pressure emulsification” / “Before high-pressure emulsification”) × 100
“Emulsification efficiency” = (Decrease rate when high pressure treatment is performed at pressure value X) − “Decrease rate when high pressure treatment is performed at pressure value Y”) / (“Difference in pressure” = Y−X)
Note that Y> X.
(Example) (Decrease rate at 5 MPa−Decrease rate at 10 MPa) / (10 MPa−5 MPa)
Furthermore, from the arithmetic standard deviation calculated from the result of the particle size distribution measurement and the average diameter, “CV value” = (“arithmetic standard deviation” / “average diameter” which is an index of monodispersity and polydispersity of the particle size distribution. ) × 100. Tables 1 and 2 show each value.
<油脂乳化物の組成>
 生クリーム(乳脂を35質量%含有):2.72質量%
 P-1670:0.08質量%
 水:97.2質量%
 (高圧乳化前の平均径:3.64μm、累積90%径:5.65μm)
<1回の高圧乳化における圧力値の効果>
 ○:効果的、効率的に乳化粒子を微細化している(減少率が20%未満、乳化効率は0以上)
 △:乳化粒子に対する微細化効果がやや弱い(減少率が20%以上、50%未満)、または、乳化効率が悪い(乳化効率が0未満、-1以上)
 ×:乳化粒子に対する微細化効果が弱い(減少率が50%以上)、または、圧力が過剰であり、効率が悪いか、または、逆効果になり粒子が粗大化している(乳化効率が-1未満)
<油脂乳化物における乳化粒子の分散状態>
 ◎:比較的単分散性が高い CV値が50%以下
 ○:やや単分散性が高い CV値が50%より大きく、75%以下
 △:やや単分散性が低い CV値が75より大きく、100%以下
 ×:多分散状態である CV値が100%より大きい
<Composition of fat and oil emulsion>
Fresh cream (containing 35% milk fat): 2.72% by weight
P-1670: 0.08 mass%
Water: 97.2% by mass
(Average diameter before high-pressure emulsification: 3.64 μm, cumulative 90% diameter: 5.65 μm)
<Effect of pressure value in one high-pressure emulsification>
○: Emulsified particles are effectively and efficiently refined (reduction rate is less than 20%, emulsification efficiency is 0 or more)
Δ: Slightly weakening effect on emulsified particles (reduction rate is 20% or more and less than 50%) or emulsification efficiency is poor (emulsification efficiency is less than 0, −1 or more)
X: The refinement effect on the emulsified particles is weak (reduction rate is 50% or more), or the pressure is excessive and the efficiency is poor, or the particles are coarsened due to an adverse effect (the emulsification efficiency is −1) Less than)
<Dispersion state of emulsified particles in fat and oil emulsion>
A: Relatively high monodispersity CV value is 50% or less ○: Slightly high monodispersity CV value is larger than 50% and 75% or less Δ: Slightly low monodispersity CV value is larger than 75, 100 % Or less x: polydisperse state CV value is greater than 100%
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 1回の高圧乳化における圧力は、5MPaでは、乳化粒子を微細化するには不足していた。一方、10MPa以上で微細化効果を発揮しており、15MPa以上で、より効率よく微細化する傾向がみられた。また、50MPaでは微細化は起こっているが、40MPaよりも平均径や累積90%径が大きくなっており、よりエネルギーを与えているにも関わらず、微細化に関しての効率はやや悪いことがわかった。
 また、1回の高圧乳化の圧力を上昇させ、乳化粒子を微細化するほど、CV値は上昇し、粒度分布は多分散状態となっていくこともわかった。
When the pressure in one high-pressure emulsification was 5 MPa, it was insufficient to make the emulsified particles fine. On the other hand, the effect of miniaturization was exhibited at 10 MPa or more, and a tendency to refine more efficiently at 15 MPa or more was observed. In addition, miniaturization occurs at 50 MPa, but the average diameter and cumulative 90% diameter are larger than 40 MPa, and it is understood that the efficiency for miniaturization is slightly worse despite giving more energy. It was.
It was also found that the CV value increased and the particle size distribution became polydispersed as the pressure of one high-pressure emulsification was increased and the emulsified particles were refined.
[参考例2]
 さらに、1回の高圧乳化における超高圧状態における乳化の効果を検証するため、製造例1と同じ組成のモデル油脂乳化物を混合、調製し、ノズル式タイプの超高圧乳化機(吉田機械興業社製「ナノヴェイダ」)を用い、65℃にて、表3に示す各所定圧力で、1回または複数回乳化処理した後、冷却後の油脂乳化物について、製造例1と同様の評価を行った。なお、複数回高圧乳化処理した場合の「乳化効率」は、1回目と2回目または2回目と3回目の「減少率の差分」を1回分の「圧力」で除することで算出した。
(例)(50MPa、2回実施時の減少率-50MPa、1回実施時の減少率)/(50MPa)
結果を表3、4に示す。
[Reference Example 2]
Furthermore, in order to verify the effect of emulsification in a super-high pressure state in a single high-pressure emulsification, a model oil emulsion having the same composition as in Production Example 1 was mixed and prepared, and a nozzle type ultra-high pressure emulsifier (Yoshida Kikai Kogyo Co., Ltd.) The product was subjected to the same evaluation as in Production Example 1 for the oil emulsion after cooling at 65 ° C. at each predetermined pressure shown in Table 3 one or more times. . The “emulsification efficiency” in the case of multiple high-pressure emulsification treatments was calculated by dividing the “difference in reduction rate” between the first and second times or the second and third times by the “pressure” for one time.
(Example) (50MPa, rate of reduction after 2 runs-50MPa, rate of reduction after 1 run) / (50MPa)
The results are shown in Tables 3 and 4.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 一般的により効率が良いといわれる超高圧乳化を行った結果も、参考例1と同様、1回の高圧乳化における圧力は、高ければ高いほどよいという結果ではなく、100MPaでは微細化は起こっているが、より低い圧力で処理した結果よりも平均径や累積90%径が大きくなっており、大きなエネルギーを与えているにも関わらず、微細化に関しての効率はやや悪いことがわかり、さらに200MPaでは逆に乳化粒子が粗大化する減少が起こり、やや圧力が過剰となった結果、効率が悪化することが分かった。
 また、参考例1と同様、1回の高圧乳化の圧力を上昇させ、乳化粒子を微細化するほど、CV値は上昇し、粒度分布は多分散状態となっていくこともわかった。
 これに対し、50MPaで複数回処理することで、同じ合計圧力であるが1回のみ高圧乳化処理をした結果と比較して(50MPa、2回処理と、100MPa、1回処理を比較して)、より効率的で、かつCV値の低い、比較的単分散性が高く安定なエマルションを調製できることが分かった。
The result of performing ultra-high pressure emulsification, which is generally said to be more efficient, is not the result that the pressure in one high-pressure emulsification is higher as in the case of Reference Example 1, and refinement is occurring at 100 MPa. However, the average diameter and the cumulative 90% diameter are larger than the result of processing at a lower pressure, and it can be seen that the efficiency with respect to miniaturization is slightly worse despite giving large energy. On the contrary, it was found that the emulsified particles were coarsened and the pressure was slightly excessive, resulting in a deterioration in efficiency.
Further, as in Reference Example 1, it was also found that as the pressure of one high-pressure emulsification was increased and the emulsified particles were refined, the CV value increased and the particle size distribution became polydispersed.
On the other hand, by processing multiple times at 50 MPa, compared to the result of high-pressure emulsification treatment at the same total pressure but only once (compare 50 MPa, twice treatment, 100 MPa, one time treatment). It has been found that a more efficient and low CV value, relatively monodispersed and stable emulsion can be prepared.
[参考例3]
 参考例1、2より、1回の高圧乳化における最適な圧力値と、1回の高圧乳化処理よりも、複数回の乳化処理が有効であることが分かったため、より最適な1回の高圧乳化処理の圧力、および処理回数をを検証するため、製造例1と同じ組成のモデル油脂乳化物を混合、調製し、1段バルブ式タイプの高圧乳化機(三丸機械工業社製「エコナイザーLABO-01」)を用い、65℃にて、表5に示す各所定圧力と回数にて、複数回の高圧乳化処理した後、冷却後の油脂乳化物について、参考例1と同様、CV値の算出と、分散状態の評価を行った。結果を表5に示す。
[Reference Example 3]
From Reference Examples 1 and 2, since it was found that an optimum pressure value in one high-pressure emulsification and a plurality of emulsification treatments are more effective than one high-pressure emulsification treatment, more optimal one-time high-pressure emulsification In order to verify the treatment pressure and the number of treatments, a model oil emulsion having the same composition as in Production Example 1 was mixed and prepared, and a one-stage valve type high-pressure emulsifier (“Econizer LABO— 01 ”) at 65 ° C. at a predetermined pressure and the number of times shown in Table 5, and after a plurality of high-pressure emulsification treatments, the oil and fat emulsion after cooling was calculated in the same manner as in Reference Example 1 to calculate the CV value. The dispersion state was evaluated. The results are shown in Table 5.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 結果、表5に示すように、1回の高圧乳化圧力が10MPaの場合、4回まで乳化回数を増やすことで、CV値が低下していく傾向がみられた。さらに1回の高圧乳化圧力が20、30MPaの場合は、乳化回数を増やすことで顕著にCV値を低減できることが分かった。同じ合計圧力で比較すると、1回の高圧乳化圧力が10MPaで、乳化回数が4回よりも、20MPaで、乳化回数が2回(両方とも合計圧力=40MPa)の方が、CV値が低くなる傾向がみられた。
 以上の参考例1~3の結果から、最適な高圧乳化処理の圧力、回数に関する条件が見出されたため、当該条件を用いて、本願の実施例・比較例に関する試験を実施した。
As a result, as shown in Table 5, when the high-pressure emulsification pressure at one time was 10 MPa, the CV value tended to decrease by increasing the number of times of emulsification up to four times. Furthermore, when the high-pressure emulsification pressure of one time was 20 or 30 MPa, it was found that the CV value can be significantly reduced by increasing the number of emulsifications. When compared at the same total pressure, the CV value is lower when the high-pressure emulsification pressure is 10 MPa, the emulsification frequency is 20 MPa, and the emulsification frequency is 2 times (both total pressure = 40 MPa). There was a trend.
From the results of Reference Examples 1 to 3 above, conditions relating to the optimum pressure and number of times of high-pressure emulsification treatment were found, and tests relating to Examples and Comparative Examples of the present application were conducted using these conditions.
[製造例1~5]
 完全硬化ヤシ油45質量%、ショ糖脂肪酸エステル(S-770)2.0質量%、ショ糖脂肪酸エステル(S-370)0.2質量%、モノグリセリンコハク酸脂肪酸エステル0.2質量%、重曹0.02質量%、水52.58質量%を、ホモミキサーを用いて65℃で0.1時間予備乳化した後、1段バルブ式タイプの高圧乳化機(三丸機械工業社製「エコナイザーLABO-01」)を用い、65℃、20MPaで1~5回(合計圧力20~100MPa)乳化処理し、次いで90℃で10分間殺菌して油脂乳化物#1~#5を得た。
 なお、2回以上の高圧乳化処理は、1機の高圧乳化機で循環処理することにより行い、各回の乳化処理時間は0.05時間であった。
 得られた油脂乳化物を、5℃で一晩静置した後、pHとメジアン径(測定には堀場製作所製「LA-950V2」を用いた。以後の例におけるメジアン径も同測定機器を用いた。)を測定するとともに、流動性と味質を以下の基準で確認した。結果を表6に示す。
[Production Examples 1 to 5]
Completely hardened coconut oil 45% by mass, sucrose fatty acid ester (S-770) 2.0% by mass, sucrose fatty acid ester (S-370) 0.2% by mass, monoglycerin succinic acid fatty acid ester 0.2% by mass, After preliminarily emulsifying 0.02% by mass of sodium bicarbonate and 52.58% by mass of water at 65 ° C. for 0.1 hour using a homomixer, a one-stage valve type high-pressure emulsifier (“Econizer” manufactured by Sanmaru Machinery Co., Ltd.) LABO-01 ”) was emulsified 1 to 5 times at 65 ° C. and 20 MPa (total pressure 20 to 100 MPa), and then sterilized at 90 ° C. for 10 minutes to obtain oil-fat emulsions # 1 to # 5.
Two or more high-pressure emulsification treatments were performed by circulating treatment with one high-pressure emulsification machine, and each emulsification treatment time was 0.05 hours.
The obtained fat and oil emulsion was allowed to stand at 5 ° C. overnight, and then the pH and median diameter (measured using “LA-950V2” manufactured by HORIBA, Ltd. And the fluidity and taste quality were confirmed according to the following criteria. The results are shown in Table 6.
<保存後のエマルションの流動性>
 ○: 流動性が良好である
 △: やや増粘している
 ×: 著しく増粘しており、流動性が悪い、または、完全に固化しており、流動しない
<油脂乳化物の味質>
 ◎: 油脂の味を強く感じ、濃厚感がある
 ○: やや油脂の味が薄く、少し水っぽく感じる
 △: 油脂の味が薄く、水っぽく感じる
 ×: 非常に水っぽく、油脂の味を感じない
<Flowability of emulsion after storage>
○: Fluidity is good △: Slightly thickened ×: Remarkably thickened, poorly fluidized, or completely solidified, does not flow <Taste quality of fat and oil emulsion>
◎: The fat and oil taste is felt strongly and there is a rich feeling ○: The fat and oil taste is slightly thin and feels a little watery △: The fat and oil taste is light and feels a little watery ×: Very faty and does not feel the oily taste
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 油脂乳化物#2~#5が、5℃で一晩静置後も流動性を維持していたにも関わらず、#1は増粘、固化が起こっており、乳化状態が非常に不安定であった。
 さらに、油脂乳化物#2~#5を、5℃で4週間静置後、pHとメジアン径を測定し、メジアン径については、以下の基準で増加率を算出し、評価するとともに、流動性を先述の基準により確認した。あわせて、製造例1と同様にCV値を算出し、分散状態を評価した。結果を表7に示す。
Despite the fact that oil and fat emulsions # 2 to # 5 maintained fluidity after standing overnight at 5 ° C, # 1 was thickened and solidified, and the emulsified state was very unstable. Met.
Furthermore, after the fat and oil emulsions # 2 to # 5 were allowed to stand at 5 ° C. for 4 weeks, the pH and the median diameter were measured. The median diameter was calculated and evaluated based on the following criteria, and the fluidity was measured. Was confirmed according to the above-mentioned criteria. In addition, the CV value was calculated in the same manner as in Production Example 1 to evaluate the dispersion state. The results are shown in Table 7.
<5℃4週間保存後のエマルションの粒子のメジアン径増加率>
 ◎: 増加率=保存後の粒子のメジアン径/保存前の粒子のメジアン径が、1.1以下である
 ○: 上記増加率が、1.1より大きく、1.5以下である
 △: 上記増加率が、1.5より大きく、2.0以下である
 ×: 上記増加率が、2.0より大きい
<Median diameter increase rate of emulsion particles after storage at 5 ° C. for 4 weeks>
A: Increase rate = median diameter of particles after storage / median diameter of particles before storage is 1.1 or less ○: The increase rate is larger than 1.1 and 1.5 or less Δ: above Increase rate is greater than 1.5 and less than or equal to 2.0 ×: The increase rate is greater than 2.0
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 油脂乳化物#3~#5は、5℃で1カ月静置後も流動性を維持し、メジアン径の増大もみられず、乳化が非常に安定していた。油脂乳化物#2は流動性は維持しているものの、ややメジアン径の増大がみられ、乳化が油脂乳化物#3~5に比べるとやや安定性に劣る傾向であった。
 以上の結果から、合計圧力を40MPa以上とすることで、安定な油脂乳化物を製造できることが分かり、さらに合計圧力を60MPa以上とすることで、非常に安定な油脂乳化物を製造できることが明らかになった。
 また、合計圧力が増加するにつれて、より乳化粒子が微細化するため、油脂の味を感じにくくなる傾向がみられ、安定性と味質のバランスに好適な範囲があることがわかった。
The fat and oil emulsions # 3 to # 5 maintained fluidity after standing at 5 ° C. for 1 month, showed no increase in median diameter, and were very stable in emulsification. The fat emulsion # 2 maintained fluidity, but showed a slight increase in median diameter, and the emulsification tended to be slightly less stable than the fat emulsion # 3-5.
From the above results, it can be seen that a stable fat emulsion can be produced by setting the total pressure to 40 MPa or more, and that a very stable fat emulsion can be produced by further setting the total pressure to 60 MPa or more. became.
Moreover, since the emulsified particles become finer as the total pressure increases, it tends to be difficult to feel the taste of fats and oils, and it has been found that there is a suitable range for the balance between stability and taste quality.
[製造例6~21]
 表8に示す種類および質量比率にて、油脂、乳化剤、タンパク質、重曹、水を混合し、ホモミキサーを用いて65℃で0.1時間予備乳化した後、2段バルブ式タイプの高圧乳化機(SPX社製「GAURIN 15MR」)を用い、65℃で、表9に記載の1段目および2段目圧力、回数、合計圧力で乳化処理し、次いで90℃で10分間殺菌して、油脂乳化物#6~#21を得た。評価結果を表9に示す。
 なお、高圧乳化処理は1機の高圧乳化機で循環処理することにより行い、各回の乳化処理時間は0.05時間であった。
 得られた油脂乳化物を、5℃で一晩静置した後、pHとメジアン径を測定するとともに、5℃で4週間静置後のメジアン径を測定し、メジアン径については、製造例2~5の基準により増加率を算出し、評価するとともに、流動性も評価した。結果を表9に示す。一部、やや増粘傾向を示すものもあるが、メジアン径の増大はみられず、いずれも、安定な油脂組成物を得ることができた。
[Production Examples 6 to 21]
Oil and fat, emulsifier, protein, baking soda, and water were mixed in the types and mass ratios shown in Table 8, pre-emulsified at 65 ° C for 0.1 hour using a homomixer, and then a two-stage valve type high-pressure emulsifier. (SPX “GAURIN 15MR”) at 65 ° C., emulsified at the first and second stage pressures, times, and total pressure listed in Table 9, and then sterilized at 90 ° C. for 10 minutes. Emulsions # 6 to # 21 were obtained. Table 9 shows the evaluation results.
The high-pressure emulsification treatment was carried out by circulating treatment with one high-pressure emulsifier, and the emulsification treatment time for each round was 0.05 hours.
The obtained fat and oil emulsion was allowed to stand at 5 ° C. overnight, and then the pH and median diameter were measured. The median diameter after standing at 5 ° C. for 4 weeks was measured. The rate of increase was calculated and evaluated according to the criteria of 5 to 5, and the fluidity was also evaluated. The results are shown in Table 9. Some of them show a tendency to thicken slightly, but no increase in the median diameter was observed, and in any case, a stable oil and fat composition could be obtained.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
[実施例1~12、比較例1~4]
 コーヒー抽出液(コーヒー焙煎豆:ユニカフェ社製コロンビアEX、L値:20より抽出。Brix:3.0%)58質量%に、重曹0.1質量%、砂糖5.0質量%、製造例6~21の油脂乳化物0.84質量%、静菌性乳化剤としてショ糖脂肪酸エステル(P-1670)0.03質量%を混合し、水を加えて、100質量%とした後、充分に撹拌溶解した後、2段バルブ式タイプの高圧乳化機(イズミフードマシナリー社製「HV-OA-2.4-2.2S」)で、1段目:15MPa、2段目:5MPa、合計:20MPa、65℃の条件で乳化し、缶容器に充填した後、121.1℃で30分間、レトルト殺菌して、pH5.6~5.8である缶容器詰めミルクコーヒーを得た。得られたコーヒー飲料を、表10に示す温度条件および期間保管後、以下の基準により乳化安定性と風香味を評価した。また、乳化安定性と風香味の両者の結果から、以下の基準により点数をつけ、総合評価とした。結果を表10に示す。
[Examples 1 to 12, Comparative Examples 1 to 4]
Coffee extract (roasted coffee beans: Colombia EX manufactured by Unicafe, L value: 20 extracted from Brix: 3.0%) 58% by mass, sodium bicarbonate 0.1% by mass, sugar 5.0% by mass, production example 6 to 21 fat and oil emulsion 0.84% by mass and bacteriostatic emulsifier 0.03% by mass of sucrose fatty acid ester (P-1670) are added and water is added to make 100% by mass. After stirring and dissolving, using a two-stage valve type high-pressure emulsifier (“HV-OA-2.4-2.2S” manufactured by Izumi Food Machinery Co., Ltd.), the first stage: 15 MPa, the second stage: 5 MPa, total: The mixture was emulsified under conditions of 20 MPa and 65 ° C., filled into a can, and then retort sterilized at 121.1 ° C. for 30 minutes to obtain a can-contained milk coffee having a pH of 5.6 to 5.8. After the obtained coffee beverage was stored under the temperature conditions and the period shown in Table 10, the emulsion stability and flavor were evaluated according to the following criteria. Moreover, from the results of both emulsification stability and flavor, a score was assigned according to the following criteria to obtain a comprehensive evaluation. The results are shown in Table 10.
<乳化安定性の評価>
 保存後の缶容器詰めミルクコーヒーを開缶後、内容液をプラスチックカップに注ぎ、よく撹拌した後の液面の状態と、缶内面に付着したクリームの付着量を、目視観察し、以下の基準で評価した。
  ○: オイルオフや分散しないクリーム塊や付着がないか、わずかに認められる。
  △: オイルオフや分散しないクリーム塊や付着がはっきりと認められる。
  ×: オイルオフや分散しないクリーム塊や付着が多量に認められ、乳化が壊れている。
<風香味(油脂由来の臭い)>
 保存後のPET詰めミルクティーを室温にて試飲者3名で飲用し、以下の基準で風香味を判定した。
  ○: 油脂由来の臭いはないか、わずかに感じられる程度で、違和感はない。
  △: 明らかに油脂由来の臭い、および/または、酸化劣化臭を感じる。
  ×: 強く油脂由来の臭い、および/または、酸化劣化臭を感じ、違和感がある。
<総合評価>
 前述の乳化安定性の「○」を「4」、「△」を「2」、「×」を「0」、風香味の「○」を「6」、「△」を「3」、「×」を「0」として、各保存条件ごとの合計点数を算出した。また、それらの点数の平均も、あわせて算出した。
<Evaluation of emulsion stability>
After opening the canned canned milk coffee after storage, pour the content liquid into a plastic cup, and after stirring well, visually observe the liquid level and the amount of cream adhering to the inner surface of the can. It was evaluated with.
○: Slightly observed that there is no oil-off or non-dispersed cream lump or adhesion.
(Triangle | delta): Cream lump which does not disperse or disperse | distribute, and adhesion are recognized clearly.
×: A large amount of oil-off or non-dispersed cream mass or adhesion was observed, and the emulsification was broken.
<Flavour (Odor derived odor)>
After storage, the PET-stuffed milk tea was drunk at room temperature by 3 samplers, and the flavor was determined according to the following criteria.
○: There is no odor derived from fats or oils, or it can be felt slightly, and there is no sense of incongruity.
(Triangle | delta): The smell derived from fats and oils and / or an oxidative degradation odor are felt clearly.
X: A strong odor derived from fats and oils and / or an oxidative degradation odor is felt, and there is a sense of incongruity.
<Comprehensive evaluation>
The aforementioned emulsion stability “◯” is “4”, “△” is “2”, “×” is “0”, flavor “O” is “6”, “Δ” is “3”, “ "X" was set to "0", and the total score for each storage condition was calculated. Moreover, the average of those scores was also calculated.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
[製造例22]
 製造例3において、モノグリセリンコハク酸脂肪酸エステル0.2質量%をSSL0.2質量%に変更した以外は同様にして油脂乳化物#22を得た。
 なお、2回以上の高圧乳化処理は、1機の高圧乳化機で循環処理することにより行い、各回の乳化処理時間は0.05時間であった(以下製造例23,24も同様)。
[Production Example 22]
In Production Example 3, fat and oil emulsion # 22 was obtained in the same manner except that 0.2% by mass of monoglycerin succinic acid fatty acid ester was changed to 0.2% by mass of SSL.
Two or more high-pressure emulsification treatments were carried out by circulating treatment with one high-pressure emulsification machine, and each emulsification treatment time was 0.05 hours (the same applies to Production Examples 23 and 24).
[製造例23]
 製造例3において、モノグリセリンコハク酸脂肪酸エステル0.2質量%をモノグリセリンジアセチル酒石酸脂肪酸エステル0.2質量%に変更した以外は同様にして油脂乳化物#23を得た。
[Production Example 23]
In the same manner as in Production Example 3, except that 0.2% by mass of monoglycerin succinic acid fatty acid ester was changed to 0.2% by mass of monoglycerin diacetyltartaric acid fatty acid ester, an oil and fat emulsion # 23 was obtained.
[製造例24]
 製造例3において、ショ糖脂肪酸エステル(S-370)0.2質量%をモノグリセリン脂肪酸エステル0.5質量%に、水52.58質量%を52.28質量%に変更した以外は、同様にして油脂乳化物#24を得た。
 製造例22~24において得られた油脂乳化物は、5℃で4週間静置後もメジアン径の増大はみられず、流動性も良好で、いずれも、安定な油脂組成物を得ることができた。
[Production Example 24]
The same as in Production Example 3, except that 0.2% by mass of sucrose fatty acid ester (S-370) was changed to 0.5% by mass of monoglycerin fatty acid ester and 52.58% by mass of water was changed to 52.28% by mass. Thus, an oil and fat emulsion # 24 was obtained.
The fat and oil emulsions obtained in Production Examples 22 to 24 showed no increase in median diameter even after standing at 5 ° C. for 4 weeks and good fluidity, both of which can provide a stable fat and oil composition. did it.
[実施例13~15]
 インスタントコーヒー1.54質量%に、重曹0.09質量%、砂糖5.0質量%、製造例22~24の油脂組成物0.84質量%、静菌性乳化剤としてショ糖脂肪酸エステル(P-1670)0.03質量%を混合し、水を加えて、100質量%とした後、充分に撹拌溶解した後、65℃の条件でパドルミキサーで乳化し、缶容器に充填した後、121.1℃で30分間、オートクレーブ殺菌して、pH5.9である缶容器詰めミルクコーヒーを得た。得られたコーヒー飲料を、表11に示す温度条件および期間保管後、以下の基準により乳化安定性と風香味を評価し、総合評価を行った。結果を表11に示す。
[Examples 13 to 15]
1.54% by weight of instant coffee, 0.09% by weight of baking soda, 5.0% by weight of sugar, 0.84% by weight of the oil composition of Production Examples 22 to 24, sucrose fatty acid ester (P- 1670) After mixing 0.03% by mass and adding water to make 100% by mass, the mixture is sufficiently stirred and dissolved, then emulsified with a paddle mixer under the condition of 65 ° C., and filled into a can container. Autoclaved at 1 ° C. for 30 minutes to obtain a can-contained milk coffee having a pH of 5.9. After the obtained coffee beverage was stored at the temperature conditions and for the period shown in Table 11, the emulsion stability and flavor were evaluated according to the following criteria, and comprehensive evaluation was performed. The results are shown in Table 11.
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
[製造例25]
 タンパク質であるカゼインナトリウムの添加量の影響を確認した。
 具体的には、完全硬化ヤシ油20質量%、ショ糖脂肪酸エステル(S-570)2.5質量%、澱粉加水分解物(デキストロース当量=25、コーンスターチ由来)27.5質量%、および、0.001~1.0質量%のカゼインナトリウムを水で100質量%となるよう調製し、混合した。この混合液を65℃でホモミキサーを用いて分散させた後、1段バルブ式タイプの高圧乳化機(三丸機械工業社製「エコナイザーLABO-01」)を用い、65℃、30MPaで2回(合計圧力60MPa)乳化処理し、得られた乳化液2.2gを100mlの水に分散した希釈エマルションを調製した。得られた希釈乳化液を、40℃で保存したときの経時的な層分離の度合いを観察し、乳化安定性を以下の基準で評価した。結果を表12に示す。
[Production Example 25]
The effect of the addition amount of sodium caseinate, a protein, was confirmed.
Specifically, fully hardened coconut oil 20% by mass, sucrose fatty acid ester (S-570) 2.5% by mass, starch hydrolyzate (dextrose equivalent = 25, derived from corn starch) 27.5% by mass, and 0 0.001 to 1.0 mass% sodium caseinate was prepared to 100 mass% with water and mixed. This mixture was dispersed at 65 ° C. using a homomixer, and then twice using a one-stage valve type high-pressure emulsifier (“Econizer LABO-01” manufactured by Sanmaru Kikai Kogyo Co., Ltd.) at 65 ° C. and 30 MPa twice. (Total pressure 60 MPa) Emulsified, and a diluted emulsion was prepared by dispersing 2.2 g of the obtained emulsion in 100 ml of water. The degree of layer separation over time when the obtained diluted emulsion was stored at 40 ° C. was observed, and the emulsion stability was evaluated according to the following criteria. The results are shown in Table 12.
<乳化安定性の評価>
 ○: 層分離がない、または、ごくわずかに認められる。
 △: 層分離が認められる。
 ×: 明確に層分離している。または、オイル粒やオイル層が多量に認められ、乳化が破壊されている。
<Evaluation of emulsion stability>
○: No or no layer separation.
Δ: Layer separation is observed.
X: The layers are clearly separated. Alternatively, a large amount of oil particles and oil layer are observed, and the emulsification is broken.
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
[製造例26]
 完全硬化ヤシ油45質量%、ショ糖脂肪酸エステル(S-770)2.0質量%、ショ糖脂肪酸エステル(S-370)0.2質量%、ステアロイル乳酸ナトリウム0.2質量%、重曹0.02質量%、水52.58質量%を、ホモミキサーを用いて65℃で0.1時間予備乳化した後、バルブ式タイプの2段式高圧乳化機(SPX社製「GAURIN 15MR」)を用い、65℃、1段目:15MPa、2段目:5MPa、計:20MPaで3回(合計圧力60MPa)乳化処理し、次いで90℃で10分間殺菌して、メジアン径が0.35μmである油脂乳化物Aを得た。
 なお、高圧乳化処理に供した油脂組成物のpHは7.0であった。また、3回の高圧乳化処理は、1機の高圧乳化機で循環処理することにより行い、各回の乳化処理時間は0.05時間であった。
[Production Example 26]
Completely hardened coconut oil 45% by mass, sucrose fatty acid ester (S-770) 2.0% by mass, sucrose fatty acid ester (S-370) 0.2% by mass, sodium stearoyl lactate 0.2% by mass, sodium bicarbonate 0. 02% by mass and 52.58% by mass of water were pre-emulsified with a homomixer at 65 ° C. for 0.1 hour, and then a valve type two-stage high-pressure emulsifier (SPX “GAURIN 15MR”) was used. , 65 ° C., 1st stage: 15 MPa, 2nd stage: 5 MPa, total: 20 MPa, emulsified three times (total pressure 60 MPa), then sterilized at 90 ° C. for 10 minutes, and a median diameter of 0.35 μm Emulsion A was obtained.
In addition, pH of the oil-fat composition subjected to the high-pressure emulsification treatment was 7.0. Further, the three high-pressure emulsification treatments were performed by circulating treatment with one high-pressure emulsification machine, and the emulsification treatment time for each round was 0.05 hours.
[製造例27]
 製造例26において、高圧乳化処理を、1段目:25MPa、2段目:5MPa、計:30MPaで2回(合計圧力60MPa)行ったこと以外は同様にして、メジアン径が0.31μmである油脂乳化物Bを得た。
[Production Example 27]
In Production Example 26, the median diameter was 0.31 μm in the same manner except that the high-pressure emulsification treatment was performed twice at the first stage: 25 MPa, the second stage: 5 MPa, and the total: 30 MPa (total pressure 60 MPa). Oil and fat emulsion B was obtained.
[製造例28]
 製造例26において、高圧乳化処理を、1段目:15MPa、2段目:5MPa、計:20MPaで2回(合計圧力40MPa)行ったこと以外は同様にして、メジアン径が0.53μmである油脂乳化物Cを得た。
[Production Example 28]
In Production Example 26, the median diameter was 0.53 μm in the same manner except that the high-pressure emulsification treatment was performed twice at the first stage: 15 MPa, the second stage: 5 MPa, and the total: 20 MPa (total pressure: 40 MPa). Oil and fat emulsion C was obtained.
[製造例29]
 パーム油中融点画分(PMF)45質量%、ショ糖脂肪酸エステル(S-570)2.0質量%、ショ糖脂肪酸エステル(S-170)0.2質量%、ステアロイル乳酸ナトリウム0.2質量%、重曹0.007質量%、水52.59質量%を、製造例28と同様に、予備乳化、高圧乳化および殺菌を行って油脂乳化物Dを得た。
 なお、高圧乳化処理に供した油脂組成物のpHは5.9であった。
[Production Example 29]
Palm oil middle melting point fraction (PMF) 45% by mass, sucrose fatty acid ester (S-570) 2.0% by mass, sucrose fatty acid ester (S-170) 0.2% by mass, sodium stearoyl lactate 0.2% by mass %, Sodium bicarbonate 0.007% by mass, and water 52.59% by mass were pre-emulsified, high-pressure emulsified and sterilized in the same manner as in Production Example 28 to obtain an oil-fat emulsion D.
In addition, pH of the fats and oils composition used for the high pressure emulsification treatment was 5.9.
[実施例16~18、比較例5]
 インスタントティー0.15質量%と、砂糖7.0質量%と、脱脂粉乳1.86質量%と、油脂乳化物A(実施例16)、油脂乳化物B(実施例17)、油脂乳化物C(実施例18)、又は油脂乳化物D(比較例5)2.83質量%と、静菌性乳化剤としてショ糖脂肪酸エステル(P-1570)0.03質量%と、水88.13質量%とを、それぞれ充分に撹拌溶解した後、2段バルブ式タイプの高圧乳化機(イズミフードマシナリー社製「HV-OA-2.4-2.2S」)で、1段目:15MPa、2段目:5MPa、合計:20MPa、65℃の条件で乳化し、139℃で30秒間、UHT殺菌後、PETボトルに充填し、乳成分を含有するPET詰めミルクティーを得た。得られた乳飲料を、20℃で3ヶ月保管後、以下の基準により乳化安定性と風香味を評価し、総合評価を行った。結果を表13に示す。
[Examples 16 to 18, Comparative Example 5]
0.15% by mass of instant tea, 7.0% by mass of sugar, 1.86% by mass of skim milk powder, fat and oil emulsion A (Example 16), fat and oil emulsion B (Example 17), and fat and oil emulsion C (Example 18) or fat emulsion D (Comparative Example 5) 2.83% by mass, sucrose fatty acid ester (P-1570) 0.03% by mass as a bacteriostatic emulsifier, and water 88.13% by mass Are sufficiently stirred and dissolved, and then, with a two-stage valve type high-pressure emulsifier (“HV-OA-2.4-2.2S” manufactured by Izumi Food Machinery Co., Ltd.), the first stage: 15 MPa, two stages Eye: 5 MPa, total: 20 MPa, emulsified under conditions of 65 ° C., UHT sterilized at 139 ° C. for 30 seconds, and then filled into a PET bottle to obtain a PET-stuffed milk tea containing milk components. After the obtained milk beverage was stored at 20 ° C. for 3 months, the emulsion stability and flavor were evaluated according to the following criteria, and comprehensive evaluation was performed. The results are shown in Table 13.
<乳化安定性の評価>
 保存後のPET詰めミルクティーを開栓後、内容液をプラスチックカップに注ぎ、よく撹拌した後の液面の状態と、PETボトル内面に付着したクリームの付着量を、目視観察し、以下の基準で評価した。
  ○: オイルオフや分散しないクリーム塊や付着がないか、わずかに認められる。
  △: オイルオフや分散しないクリーム塊や付着がはっきりと認められる。
  ×: オイルオフや分散しないクリーム塊や付着が多量に認められ、乳化が壊れている。
<Evaluation of emulsion stability>
After opening the PET-packed milk tea after storage, pour the contents into a plastic cup, and after stirring well, visually observe the liquid level and the amount of cream adhering to the PET bottle inner surface. It was evaluated with.
○: Slightly observed that there is no oil-off or non-dispersed cream lump or adhesion.
(Triangle | delta): Cream lump which does not disperse or disperse | distribute, and adhesion are recognized clearly.
×: A large amount of oil-off or non-dispersed cream mass or adhesion was observed, and the emulsification was broken.
<風香味(油脂由来の臭い)>
 保存後のPET詰めミルクティーを室温にて試飲者3名で飲用し、以下の基準で風香味を判定した。
  ○: 油脂由来の臭いはないか、わずかに感じられる程度で、違和感はない。
  △: 明らかに油脂由来の臭い、および/または、酸化劣化臭を感じる。
  ×: 強く油脂由来の臭い、および/または、酸化劣化臭を感じ、違和感がある。
<総合評価>
 前述の乳化安定性の「○」を「4」、「△」を「2」、「×」を「0」、風香味の「○」を「6」、「△」を「3」、「×」を「0」として、各保存条件ごとの合計点数を算出した。また、それらの点数の平均も、あわせて算出した。
<Flavour (Odor derived odor)>
After storage, the PET-stuffed milk tea was drunk at room temperature by 3 samplers, and the flavor was determined according to the following criteria.
○: There is no odor derived from fats or oils, or it can be felt slightly, and there is no sense of incongruity.
(Triangle | delta): The smell derived from fats and oils and / or an oxidative degradation odor are felt clearly.
X: A strong odor derived from fats and oils and / or an oxidative degradation odor is felt, and there is a sense of incongruity.
<Comprehensive evaluation>
The aforementioned emulsion stability “◯” is “4”, “△” is “2”, “×” is “0”, flavor “O” is “6”, “Δ” is “3”, “ "X" was set to "0", and the total score for each storage condition was calculated. Moreover, the average of those scores was also calculated.
Figure JPOXMLDOC01-appb-T000013
Figure JPOXMLDOC01-appb-T000013
[実施例19,20、比較例6~8]
 インスタントティー0.15質量%と、砂糖7.0質量%と、脱脂粉乳1.86質量%と、油脂乳化物A 2.83質量%に相当する添加量の、完全硬化ヤシ油1.274質量%、ショ糖脂肪酸エステル(S-770)0.0566質量%、ショ糖脂肪酸エステル(S-370)0.0057質量%、ステアロイル乳酸ナトリウム0.0057質量%と、静菌性乳化剤としてショ糖脂肪酸エステル(P-1570)0.03質量%と、水89.62質量%とを、図1(実施例19,20)または図2(比較例6~8)に示す方法にて調製し、乳成分を含有するPET詰めミルクティーを得た。
 高圧乳化処理の回数は、実施例19では2回(合計圧力40Mpa)、実施例20では3回(合計圧力60Mpa)、比較例6では0回(合計圧力0Mpa)、比較例7では1回(合計圧力20Mpa)、比較例8では2回(合計圧力40Mpa)とした。
 得られた乳飲料を、所定温度、所定期間保管後、前述の基準により乳化安定性と風香味を評価した。結果を表14に示す。
[Examples 19 and 20, Comparative Examples 6 to 8]
0.174% by mass of instant tea, 7.0% by mass of sugar, 1.86% by mass of skim milk powder and 1.274% by mass of fully hardened coconut oil corresponding to 2.83% by mass of fat emulsion A %, Sucrose fatty acid ester (S-770) 0.0566 mass%, sucrose fatty acid ester (S-370) 0.0057 mass%, sodium stearoyl lactate 0.0057 mass%, and sucrose fatty acid as a bacteriostatic emulsifier Ester (P-1570) 0.03% by mass and water 89.62% by mass were prepared by the method shown in FIG. 1 (Examples 19 and 20) or FIG. 2 (Comparative Examples 6 to 8). A PET-stuffed milk tea containing the ingredients was obtained.
The number of high-pressure emulsification treatments was 2 in Example 19 (total pressure 40 Mpa), 3 in Example 20 (total pressure 60 Mpa), 0 in Comparative Example 6 (total pressure 0 Mpa), and 1 in Comparative Example 7 ( The total pressure was 20 Mpa), and in Comparative Example 8, the pressure was twice (total pressure 40 Mpa).
After the obtained milk beverage was stored at a predetermined temperature for a predetermined period, the emulsion stability and flavor were evaluated according to the above-mentioned criteria. The results are shown in Table 14.
[参考例4、5]
 比較例6、8における、完全硬化ヤシ油1.274質量%、ショ糖脂肪酸エステル(S-770)0.0566質量%、ショ糖脂肪酸エステル(S-370)0.0057質量%、ステアロイル乳酸ナトリウム0.0057質量%、に変えて、市販粉末油脂(硬化パーム核油34.5質量%、乳タンパクを含有。)当該粉末油脂を水に1質量%となるように溶解し、調製したエマルションのメジアン径:0.2μm)3.71質量%に変更し、脱脂粉乳を1.60質量%に変更した以外は同様にして、図3に示す方法で、乳成分を含有するPET詰めミルクティーを得た。
 高圧乳化処理の回数は、参考例4では0回(合計圧力0Mpa)、参考例5は1回(合計圧力20Mpa)とした。
 得られた乳飲料を、所定温度、所定期間保管後、前述の基準により乳化安定性と風香味を評価し、総合評価を行った。結果を表14に示す。
[Reference Examples 4 and 5]
In Comparative Examples 6 and 8, 1.274% by mass of fully hardened coconut oil, 0.0566% by mass of sucrose fatty acid ester (S-770), 0.0057% by mass of sucrose fatty acid ester (S-370), sodium stearoyl lactate Instead of 0.0057% by mass, commercially available powdered fats and oils (hardened palm kernel oil 34.5% by mass, containing milk protein) The powdered fats and oils were dissolved in water to 1% by mass, and the emulsion prepared (Median diameter: 0.2 μm) PET-filled milk tea containing milk components was similarly obtained by the method shown in FIG. 3 except that the content was changed to 3.71% by mass and skim milk powder was changed to 1.60% by mass. Obtained.
The number of high-pressure emulsification treatments was 0 in Reference Example 4 (total pressure 0 Mpa), and 1 in Reference Example 5 (total pressure 20 Mpa).
After the obtained milk beverage was stored at a predetermined temperature for a predetermined period, the emulsification stability and flavor were evaluated according to the above-mentioned criteria, and comprehensive evaluation was performed. The results are shown in Table 14.
Figure JPOXMLDOC01-appb-T000014
Figure JPOXMLDOC01-appb-T000014
[実施例21~23]
 インスタントコーヒー(ネスレ社製 ベトナムソリュブルコーヒー(ロブスタ))1.65質量%、重曹0.17質量%、砂糖7.5質量%、脱脂粉乳2.72%、油脂乳化物A1.5質量%と、表15に示す乳化剤を混合し、水を加えて、100質量%とした後、充分に撹拌溶解した後、2段バルブ式タイプの高圧乳化機(イズミフードマシナリー社製「HV-OA-2.4-2.2S」)で、1段目:15MPa、2段目:5MPa、合計:20MPa、65℃の条件で乳化した。その後、缶に充填し、121.1℃で30分間、レトルト殺菌して、乳成分を含有する缶詰めミルクコーヒーを得た。得られた乳飲料を、所定温度、所定期間保管後、[実施例1~12、比較例1~4]と同様の基準により乳化安定性と風香味を評価し、総合評価を行った。結果を表15に示す。
[Examples 21 to 23]
1.65% by weight of instant coffee (Visible Soluble Coffee (Robusta) manufactured by Nestle), 0.17% by weight of baking soda, 7.5% by weight of sugar, 2.72% of skim milk powder, 1.5% by weight of fat emulsion A, The emulsifier shown in Table 15 was mixed, water was added to make 100% by mass, and the mixture was sufficiently stirred and dissolved. Then, a two-stage valve type high-pressure emulsifier (“HV-OA-2. Made by Izumi Food Machinery Co., Ltd.) was used. 4-2.2S ") and emulsified under the conditions of the first stage: 15 MPa, the second stage: 5 MPa, the total: 20 MPa, 65 ° C. Thereafter, the can was filled and sterilized by retort at 121.1 ° C. for 30 minutes to obtain canned milk coffee containing a milk component. After the obtained milk beverage was stored at a predetermined temperature for a predetermined period, the emulsion stability and flavor were evaluated according to the same criteria as in [Examples 1 to 12, Comparative Examples 1 to 4], and comprehensive evaluation was performed. The results are shown in Table 15.
Figure JPOXMLDOC01-appb-T000015
Figure JPOXMLDOC01-appb-T000015
[実施例24]
 コーヒー抽出液(コーヒー焙煎豆:ユニカフェ社製コロンビアEX、L値:20より抽出。Brix:3.0%)50質量%に、重曹0.06質量%、砂糖5.0質量%、油脂乳化物A0.74質量%、脱脂粉乳2.16質量%、チーズ乳化物(乳脂を31質量%含有)1.9質量%、静菌性乳化剤としてショ糖脂肪酸エステル(P-1670)0.03質量%を混合し、水を加えて、100質量%とした後、充分に撹拌溶解した後、2段バルブ式タイプの高圧乳化機(イズミフードマシナリー社製「HV-OA-2.4-2.2S」)で、1段目:15MPa、2段目:5MPa、合計:20MPa、65℃の条件で乳化し、139℃で30秒間、UHT殺菌後、PETボトルに充填し、乳成分を含有するPET詰めミルクコーヒーを得た。
 得られた乳飲料を5℃12週間、20℃8週間、35℃8週間、60℃4週間、いずれの保存条件においても、良好な乳化安定性と風香味を保存後も維持していた。
[Example 24]
50% by weight of coffee extract (roasted coffee beans: UNIQACO Columbia EX, L value: 20; Brix: 3.0%), sodium bicarbonate 0.06% by weight, sugar 5.0% by weight, oil emulsification Product A 0.74 mass%, skim milk powder 2.16 mass%, cheese emulsion (containing 31 mass% milk fat) 1.9 mass%, sucrose fatty acid ester (P-1670) 0.03 mass as bacteriostatic emulsifier %, And water was added to make 100% by mass. After sufficiently stirring and dissolving, a two-stage valve type high-pressure emulsifier (“HV-OA-2.4-2. Made by Izumi Food Machinery Co., Ltd.) was added. 2S "), first stage: 15 MPa, second stage: 5 MPa, total: 20 MPa, emulsified under conditions of 65 ° C, sterilized at 139 ° C for 30 seconds, filled into PET bottles, and contains milk components I got PET-stuffed milk coffee
The obtained milk beverage maintained good emulsification stability and flavor even after storage under any storage conditions of 5 ° C. for 12 weeks, 20 ° C. for 8 weeks, 35 ° C. for 8 weeks, and 60 ° C. for 4 weeks.
 この結果、本発明によれば、高飽和脂肪酸含有食用油脂を用いて、高い乳化安定性を有する油脂乳化物を製造することができ、この油脂乳化物を用いて、乳化安定性および風香味に優れた乳飲料を得ることができることが分かる。
 これに対して、比較例では、乳化が不十分で、乳飲料に添加した際の乳化が不安定となり、結果的に不飽和脂肪酸が酸化し、異臭の原因となったため、乳化安定性および風香味に劣るものとなった。
As a result, according to the present invention, it is possible to produce an oil and fat emulsion having high emulsification stability using the edible fat and oil containing highly saturated fatty acid, and using the oil and fat emulsion, the emulsification stability and flavor can be improved. It can be seen that an excellent milk beverage can be obtained.
On the other hand, in the comparative example, the emulsification was insufficient and the emulsification when added to the milk beverage became unstable, resulting in the oxidation of the unsaturated fatty acid and the cause of off-flavor. It became inferior in flavor.
 本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。本出願は2013年9月6日出願の日本特許出願(特願2013-185273)に基づくものであり、その内容はここに参照として取り込まれる。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. This application is based on a Japanese patent application filed on September 6, 2013 (Japanese Patent Application No. 2013-185273), the contents of which are incorporated herein by reference.

Claims (9)

  1.  高飽和脂肪酸含有食用油脂に、高圧乳化処理を複数回行い、
     該複数回の高圧乳化処理における該食用油脂への処理圧力の合計を40MPa以上として調製して得られた油脂乳化物と、飲料成分とを混合する、
     飲料の製造方法。
    High-saturated fatty acid-containing edible oils and fats are subjected to high-pressure emulsification multiple times,
    Mixing the fat and oil emulsion obtained by adjusting the total processing pressure to the edible fat and oil in the multiple high-pressure emulsification treatments to 40 MPa or more, and the beverage component,
    A method for producing a beverage.
  2.  該食用油脂と乳化剤を含有する油脂組成物を乳化処理する、請求項1に記載の飲料の製造方法。 The method for producing a beverage according to claim 1, wherein the fat composition containing the edible fat and emulsifier is emulsified.
  3.  該乳化剤が、ショ糖脂肪酸エステル、ステアロイル乳酸ナトリウム、及びモノグリセリンコハク酸脂肪酸エステルからなる群から選ばれる1以上の乳化剤である、請求項2に記載の飲料の製造方法。 The method for producing a beverage according to claim 2, wherein the emulsifier is one or more emulsifiers selected from the group consisting of sucrose fatty acid ester, sodium stearoyl lactate, and monoglycerin succinic acid fatty acid ester.
  4.  該油脂乳化物はタンパク質を実質的に含まない、請求項1~3のいずれか一項に記載の飲料の製造方法。 The method for producing a beverage according to any one of claims 1 to 3, wherein the fat emulsion is substantially free of protein.
  5.  該食用油脂が、完全硬化ヤシ油である、請求項1~4のいずれか一項に記載の飲料の製造方法。 The method for producing a beverage according to any one of claims 1 to 4, wherein the edible fat is fully hardened coconut oil.
  6.  1回あたりの高圧乳化処理の処理圧力が10MPa以上である、請求項1~5のいずれか一項に記載の飲料の製造方法。 The method for producing a beverage according to any one of claims 1 to 5, wherein the processing pressure of the high-pressure emulsification processing per one time is 10 MPa or more.
  7.  請求項1~6のいずれか一項に記載の製造方法により製造された飲料。 A beverage produced by the production method according to any one of claims 1 to 6.
  8.  静菌性乳化剤を含有する、請求項7に記載の飲料。 The beverage according to claim 7, comprising a bacteriostatic emulsifier.
  9.  レトルト殺菌またはUHT殺菌が行われた容器詰め飲料である、請求項7または8に記載の飲料。 The beverage according to claim 7 or 8, which is a container-packed beverage subjected to retort sterilization or UHT sterilization.
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