WO2015033401A1 - Nozzle changer - Google Patents
Nozzle changer Download PDFInfo
- Publication number
- WO2015033401A1 WO2015033401A1 PCT/JP2013/073789 JP2013073789W WO2015033401A1 WO 2015033401 A1 WO2015033401 A1 WO 2015033401A1 JP 2013073789 W JP2013073789 W JP 2013073789W WO 2015033401 A1 WO2015033401 A1 WO 2015033401A1
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- WO
- WIPO (PCT)
- Prior art keywords
- shutter
- nozzle
- hole
- changer
- main body
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
Definitions
- the present invention relates to a nozzle changer.
- the nozzle changer described in Patent Document 1 has a changer body in which a plurality of nozzle accommodation holes for individually accommodating a plurality of types of suction nozzles are formed, an open state in which the suction nozzles can be taken in and out of the nozzle accommodation holes, and a non-removable state.
- An open / close shutter that switches between a closed state and a spring that is supported by the changer body and biases the shutter so that the open / close shutter is closed.
- a part of an open / close shutter is configured to engage with a tip of an air cylinder rod provided in the electronic component mounting apparatus.
- the air cylinder is driven, the shutter is opened against the bias of the spring and the suction nozzle can be inserted into and removed from the nozzle housing hole.
- the air cylinder stops driving, the shutter is closed by the bias of the spring. In this state, the suction nozzle cannot be put in and out of the nozzle housing hole.
- a suction nozzle corresponding to the type of electronic component mounted by the electronic component mounting apparatus is stored, and the type of electronic component varies depending on the circuit board to be mounted.
- the type of suction nozzle to be used will also be different. For this reason, when the type of circuit board to be mounted changes, an operator needs to replace the suction nozzle accommodated in the nozzle changer. Such a replacement operation of the suction nozzle can be performed with the nozzle changer attached to the electronic component mounting apparatus. However, during this period, the operation of the apparatus must be stopped, which is not preferable from the viewpoint of production efficiency.
- a nozzle changer different from the nozzle changer attached to the electronic component mounting apparatus is prepared, and the other nozzle changer is required for the next circuit board to be mounted with the nozzle changer removed from the electronic component mounting apparatus.
- the suction nozzles are put in advance, and the necessary nozzles are replaced together with the nozzle changer at the timing when the circuit board is changed to the next mounting target.
- the work of replacing the suction nozzle with the nozzle changer removed from the electronic component mounting apparatus needs to be performed while the operator maintains the shutter open state. For this reason, the operator must replace the suction nozzle with the other hand while holding the openable shutter with one hand to maintain the open state, and the work efficiency is not good.
- electronic components have been reduced in size, and the size of the suction nozzle has been reduced accordingly. Therefore, there have been cases where work efficiency is poor, for example, it is difficult to hold the suction nozzle with only one hand. Not only that, but maintaining the shutter in the open state also keeps the shutter pressed by the force of the hand against the bias of the spring, so the work burden has become large.
- the main purpose of the nozzle changer of the present invention is to efficiently replace the suction nozzle with respect to the nozzle changer removed from the electronic component mounting apparatus.
- the nozzle changer of the present invention employs the following means in order to achieve the main object described above.
- the nozzle changer of the present invention is A nozzle changer that is detachably attached to an electronic component mounting apparatus that adsorbs electronic components by a suction nozzle and mounts them on a circuit board, A main body capable of accommodating the suction nozzle; A shutter that is movably attached to the main body and moves between an open position that allows the suction nozzle to be taken in and out of the main body and a closed position that prevents the suction nozzle from being taken in and out of the main body.
- a biasing means supported by the main body and biasing the shutter toward the closed position in the moving direction;
- the nozzle changer is in contact with the shutter and the main body in the open position with the nozzle changer removed from the electronic component mounting apparatus, and the shutter is in the open position against the bias of the biasing means.
- the open state maintaining member is in contact with the shutter and the main body in the open position in a state of being removed from the electronic component mounting apparatus, and biases the bias toward the closed position side in the moving direction. Since the shutter is kept in the open position against the bias of the means, the shutter can be kept open even if the operator does not press the shutter manually. For this reason, when performing the replacement
- the open state maintaining member is built in the main body, and when housed in the main body, does not contact the shutter, and partially protrudes from the main body, The protruding portion may be in contact with the shutter to maintain the open state of the shutter.
- the open state maintaining member is a built-in main body type, and it is not necessary for the operator to prepare it as a separate member, so that the suction nozzle can be replaced more efficiently.
- the main body is formed with a through hole
- the shutter is formed with a communication hole communicating with the through hole of the main body at an open position
- the open state maintaining member is the main body
- the protruding portion is fitted into the communication hole of the shutter at the open position to maintain the open state of the shutter. You can also. In this way, the operator can fix the shutter in the open state by moving the shutter to the open position and then pushing the open state maintaining member incorporated in the through hole of the main body toward the shutter.
- the shutter can be kept open with a simple operation.
- the main body has the through hole formed in accordance with the outer diameter of the open state maintaining member so that the open state maintaining member is fitted, and the open state maintaining member has one end It is a rod-shaped member formed so that the outer diameter of the lens is larger than the outer diameter of the other end, and can be fitted into the through hole so that the larger diameter side is the shutter side. If it carries out like this, it can prevent that an open state maintenance member falls out to the opposite side of a shutter from a through-hole. For this reason, when the open state maintaining member is of a built-in main body type, it is not necessary to separately provide a mechanism or member for preventing the open state maintaining member from falling off, and thus the number of parts can be reduced.
- the main body is formed with a fitting portion to be fitted to the electronic component mounting apparatus, the fitting portion has a wall portion, and the urging means includes the shutter.
- the open state maintaining member is urged toward the wall portion of the fitting portion, and the open state maintaining member is detachably attached between the shutter in the open position and the wall portion of the fitting portion of the main body.
- the open state can also be maintained. If it carries out like this, an open state maintenance member can be attached and the open state of a shutter can be maintained, without giving a special process to the main body of a nozzle changer.
- the main body has a mark formed on a surface on the side where the suction nozzle is inserted and removed, and the shutter is out of a range facing the mark at the closed position, and the mark is formed at the open position.
- the opening part located in the range which opposes shall also be formed. In this way, the operator can easily recognize whether or not the shutter is in the open position based on whether or not the mark can be visually recognized through the opening. For this reason, it is possible to prevent inconveniences such as attachment to the electronic component mounting apparatus while the shutter is kept open by the open state maintaining member.
- FIG. 2 is a configuration diagram showing an outline of a configuration of a surface of a nozzle changer 20.
- FIG. 2 is a configuration diagram showing an outline of a configuration of a back surface of a nozzle changer 20.
- FIG. It is explanatory drawing which shows a mode that the nozzle changer 20 is made into an open state in the state from which the nozzle changer 20 is removed from the electronic component mounting apparatus 10.
- FIG. It is a block diagram which shows the outline of a structure of the open state maintenance member 150 of a modification.
- FIG. 1 is a configuration diagram showing an outline of the configuration of an electronic component mounting apparatus 10 to which a nozzle changer 20 according to an embodiment of the present invention is attached.
- FIG. 2 is an outline of the configuration of a nozzle changer 20 and a changer operating mechanism 22.
- the electronic component mounting apparatus 10 is configured as an apparatus for mounting the electronic component P on the circuit board S.
- the component supply unit 12 for supplying the electronic component P and the board for transporting the circuit board S are provided.
- a transport unit 14 a component mounting unit 16 that sucks electronic components P by a suction nozzle 15 and mounts them on a circuit board S, and a controller 18 that is configured as a microprocessor centered on a CPU and controls the entire apparatus.
- the component mounting unit 16 includes a mounting head 17 in which the suction nozzle 15 is replaceably attached and is movable in the XY directions.
- the mounting head 17 moves the suction nozzle 15 in the Z-axis direction and the Z-axis. Rotation around is possible. As shown in FIG.
- the suction nozzle 15 has an air passage formed therein and is attached to the mounting head 17 on the base end side (upper side in the figure) and sucks the electronic component P on the front end side (lower side in the figure).
- a cylindrical nozzle body 15a and a disk-shaped flange portion 15b projecting radially from the nozzle body 15a are configured.
- the nozzle body 15a is not limited to a cylindrical shape, and may be formed in a truncated cone shape with a proximal end tapering in a tapered shape, or may be formed with a distal end side having a larger outer diameter than the proximal end side. .
- the electronic component mounting apparatus 10 can use a plurality of types of suction nozzles 15 having different sizes and shapes on the tip side of the nozzle body 15a according to the types (sizes and shapes) of the electronic components P.
- the electronic component mounting apparatus 10 includes a nozzle changer (nozzle stocker) 20 that can be stocked with a plurality of types of suction nozzles 15 and is detachable from the electronic component mounting apparatus 10.
- the nozzle changer 20 includes a changer operating mechanism 22 (see FIG. 2) that operates the nozzle changer 20 so as to switch between a state in which the suction nozzle 15 can be inserted and removed and a state in which the suction nozzle 15 cannot be inserted and removed.
- the nozzle changer 20 has a rectangular parallelepiped changer body 30 provided with a plurality of nozzle receiving holes 31 (12 in FIG. 1), and the front-rear direction in FIG.
- the shutter 40 is attached so as to be movable in the left-right direction in FIG. 2 and a spring 48 that biases the shutter 40 rearward in FIG. 1 (right side in FIG. 2).
- the nozzle housing hole 31 of the changer body 30 is formed by countersink processing so as to support the flange portion 15b of the suction nozzle 15.
- the shutter 40 is configured to cover the front surface of the changer body 30 (the surface on which the nozzle housing hole 31 is formed) and to go around the back surface.
- the shutter 40 is formed with a nozzle extraction hole 41 that allows the suction nozzle 15 to be taken out (in / out) from the nozzle accommodation hole 31 at a position on each nozzle accommodation hole 31 of the changer body 30.
- a nozzle extraction hole 41 that allows the suction nozzle 15 to be taken out (in / out) from the nozzle accommodation hole 31 at a position on each nozzle accommodation hole 31 of the changer body 30.
- the nozzle extraction hole 41 has a circular large-diameter hole 41a having a slightly larger diameter than the nozzle accommodation hole 31 and a width smaller than the diameter of the nozzle accommodation hole 31 (smaller than the outer diameter of the flange portion 15b of the suction nozzle 15).
- a long hole-like small-diameter hole 41b extending along the moving direction of the shutter 40 from the large-diameter hole 41a.
- a plurality (four in FIG. 1) of cylindrical pins 32 protrude from corners of the upper surface of the changer body 30, and the pins 32 are engaged with the shutter 40 so as to be slidable in the moving direction of the shutter 40.
- a long hole 42 is formed. For this reason, the shutter 40 can move with respect to the changer body 30 within the range of the length of the long hole 42 in the longitudinal direction.
- One end of the spring 48 is fixed to a spring mounting portion 35 provided on the lower surface of the changer body 30, and the other end is locked to a spring locking portion 47 provided on the shutter 40.
- the changer operating mechanism 22 includes a base 23 in which a positioning recess 23 a of the nozzle changer 20 (changer body 30) is formed, an air cylinder 24 provided on the base 23, A tip member 25 attached to the tip of the rod 24a and a solenoid valve 26 that switches supply of air to the air cylinder 24 by a control signal from the controller 18 are provided.
- the air cylinder 24 is switched between a non-driving state and a driving state by supplying air from the electromagnetic valve 26, the rod 24a is pushed out in the non-driving state, and the rod 24a is pulled in the driving state.
- the nozzle changer 20 When the nozzle changer 20 is attached to the electronic component mounting apparatus 10, the nozzle changer 20 is placed on the base 23 with the air cylinder 24 in a non-driven state. At this time, the protrusion 36 protruding from the back surface of the changer body 30 is fitted into the recess 23a of the base 23 to position the nozzle changer 20 (changer body 30), and the tip attached to the air cylinder 24 (rod 24a). The member 25 is engaged with a notch-shaped engaging portion 46 provided in the shutter 40 (FIG. 2A).
- the suction nozzle 15 can be taken in and out of the nozzle housing hole 31, and this position is referred to as an open position of the shutter 40.
- the open position and the closed position of the shutter 40 can be switched by the shutter operation mechanism 22.
- the mounting head 17 to which the suction nozzle 15 is attached is moved to a position on the nozzle changer 20 (nozzle accommodation hole 31), and the suction attached to the mounting head 17 with the opening and closing of the shutter 40 by the shutter operating mechanism 22.
- the nozzle 15 can be replaced with a required nozzle.
- FIG. 3 shows the front surface of the nozzle changer 20 (upper surface attached to the electronic component mounting apparatus 10), and FIG. 4 shows the back surface of the nozzle changer 20.
- FIG. 3A shows a case where the shutter 40 is in the closed position
- FIG. 3B shows a case where the shutter 40 is in the open position.
- the changer body 30 has a through hole 33 (shown by a dotted line) penetrating to the back surface in the lower left of the front surface of FIG. 3 in addition to the nozzle receiving hole 31 and the pin 32 described above.
- a rectangular mark 34 (shown by a dotted line) is formed on the lower right side of FIG.
- the through hole 33 is formed in a tapered shape in which the hole diameter gradually increases from the back surface side to the front surface side of the changer body 30.
- the shutter 40 has a through hole 43 having a slightly larger diameter than the hole diameter on the surface side of the through hole 33 at a position corresponding to the through hole 33 of the changer body 30 in addition to the nozzle extraction hole 41 and the long hole 42 described above.
- an opening 44 having a rectangular opening slightly larger than the mark 34 is formed at a position corresponding to the mark 34 of the changer body 30.
- FIG. 3A when the shutter 40 is in the closed position, the through hole 43 of the shutter 40 is shifted from the through hole 33 of the changer body 30 and the opening 44 is away from the formation region of the mark 34. It will be out of position.
- FIG. 3B when the shutter 40 is in the open position, the through hole 43 of the shutter 40 just overlaps the through hole 33 of the changer body 30 (the through holes 33 and 43 are in complete communication). Position) and the opening 44 is positioned on the mark 34 formation region.
- the through-hole 43 of the shutter 40 is not limited to the position where the through-hole 43 of the shutter 40 is shifted from the through-hole 33 of the changer body 30, that is, the part of the through-hole 43 of the shutter 40 overlaps. It does not matter even if it becomes a position that does not overlap with the through hole 33 of the changer body 30 at all.
- a rod-like member is incorporated in the through hole 33 of the changer body 30.
- This rod-shaped member is for maintaining the open state in which the shutter 40 is in the open position, and is referred to as an open state maintaining member 50.
- This open state maintaining member 50 has a tapered shape in which the outer diameter at one end is gradually larger than the outer diameter at the other end, and the overall length is longer than the thickness of the changer body 30; and the tapered member 50a. Is inserted into the through-hole 33 of the changer main body 30 and the flange member 50b is attached to the lower end surface of the taper member 50a with a bolt or the like (not shown).
- the taper member 50a and the flange member 50b can be made of metal, or can be made of rubber or resin.
- the through-hole 33 of the changer body 30 is formed so that the hole diameter gradually increases from the back surface side to the front surface side, and the hole diameter is the open state maintaining member 50 (taper member 50a).
- the open state maintaining member 50 (taper member 50 a) is formed so as to be fitted. For this reason, when the open state maintaining member 50 is accommodated in the through-hole 33 in such a direction that the large diameter side of the open state maintaining member 50 (taper member 50a) is the surface side of the changer body 30, the open state maintaining member 50 is changed to the changer.
- the outer diameter of the flange member 50b attached to the lower end surface of the taper member 50a is larger than the hole diameter on the back surface side of the through hole 33 of the changer body 30. For this reason, the open state maintaining member 50 to which the flange member 50b is attached does not fall off from the surface side of the changer body 30.
- the nozzle changer 20 of the present embodiment incorporates the open state maintaining member 50.
- FIG. 5 is an explanatory diagram illustrating a state in which the nozzle changer 20 is opened while the nozzle changer 20 is removed from the electronic component mounting apparatus 10.
- the shutter 40 cannot be opened and closed by the changer operating mechanism 22. Therefore, the operator first manually moves the shutter 40 from the state where the shutter 40 is in the closed position (FIG. 5A) to the open position against the bias of the spring 48 (FIG. 5B). )).
- the shutter 40 is moved to the open position, the through hole 33 of the changer body 30 and the through hole 43 of the shutter 40 just overlap.
- the operator pushes the open state maintaining member 50 toward the front surface side (shutter 40 side) of the changer body 30 until the flange member 50b of the open state maintaining member 50 contacts the back surface of the changer body 30.
- the maintenance member 50 is protruded from the changer body 30 and is fitted into the through hole 43 of the shutter 40 (FIG. 5C).
- the open state maintaining member 50 is fitted in the through holes 33 and 43, the inner peripheral surface of the through holes 33 and 43 and the outer peripheral surface of the open state maintaining member 50 are maintained even if the operator releases the hand from the shutter 40. Since the shutter 40 cannot move due to the contact, the shutter 40 stops at the open position against the bias of the spring 48 (FIG. 5D).
- the open state maintaining member 50 can maintain the open state in which the shutter 40 is in the open position, so that the operator resists the bias of the spring 48 when replacing the suction nozzle 15.
- the work burden in the replacement work of the suction nozzle 15 can be reduced.
- the operator can perform the replacement work of the suction nozzle 15 using both hands, workability can be improved.
- the size of the suction nozzle 15 has been reduced with the reduction in the size of the electronic component P, so that the merit of using both hands is significant. For these reasons, the operator can efficiently replace the suction nozzle 15 with respect to the nozzle changer 20 that has been detached from the electronic component mounting apparatus 10.
- the open state maintaining member 50 when the shutter 40 is in the open position, the mark 34 can be visually recognized from the opening 44. For this reason, it is possible to prevent the nozzle changer 20 from being attached to the electronic component mounting apparatus 10 while the shutter 40 is kept open by the open state maintaining member 50.
- the tip member 25 of the air cylinder 24 of the shutter operating mechanism 22 is not engaged with the engaging portion 46 of the shutter 40, and thus the shutter 40 is opened. It is possible to prevent inconvenience such as collision.
- the open state maintaining member 50 is incorporated into the changer body 30, the open state maintaining member 50 is housed in the through-hole 33 and does not fall off from the back surface of the changer body 30. The open state maintaining member 50 does not interfere with the shutter 40 during opening and closing.
- the nozzle changer 20 of this embodiment corresponds to the nozzle changer of the present invention
- the changer main body 30 corresponds to the main body
- the shutter 40 corresponds to the shutter
- the spring 48 corresponds to the biasing means
- the open state maintaining member 50 It corresponds to an open state maintaining member.
- the through hole 33 of the changer body 30 corresponds to a through hole
- the through hole 43 of the shutter 40 corresponds to a communication hole.
- the mark 34 of the changer body 30 corresponds to the mark
- the opening 44 of the shutter 40 corresponds to the opening.
- the open state maintaining member 50 is fitted into the through hole 33 of the changer body 30 and the through hole 43 of the shutter 40 with the shutter 40 moved to the open position. Since the open state of the shutter 40 can be maintained against the bias of the spring 48, the suction nozzle 15 can be efficiently replaced with the nozzle changer 20 removed from the electronic component mounting apparatus 10. Can do. For this reason, during operation of the electronic component mounting apparatus 10, it is efficient to put the suction nozzle 15 necessary for the next circuit board S to be mounted in advance in a nozzle changer 20 different from that used. If necessary, the necessary suction nozzle 15 can be replaced with the nozzle changer 20 at the timing of changing to the next circuit board S. From the above, the time required for replacing the suction nozzle 15 can be shortened, and the operating rate of the electronic component mounting apparatus 10 can be improved.
- the open state maintaining member 50 is built in the nozzle changer 20, it is not necessary for the operator to prepare the open state maintaining member 50 separately. Furthermore, the operator can fix the shutter 40 in the open state by moving the shutter 40 to the open position and pushing the open state maintaining member 50 incorporated in the through hole 33 to the shutter 40 side.
- the open state of the shutter 40 can be maintained with a simple operation. Since the open state maintaining member 50 and the through-hole 33 are formed in a tapered shape, it is not necessary to separately provide a mechanism or member for preventing the open state maintaining member 50 from falling out of the through hole 33, and the number of parts can be reduced. Can be reduced.
- the mark 34 is formed on the changer body 30 and the opening 44 is formed on the shutter 40 so as to face the mark 34 at the open position, it can be easily recognized whether or not the shutter 40 is in the open position.
- the open state maintaining member 50 can prevent the shutter 40 from being attached to the electronic component mounting apparatus 10 while being in the open state.
- the present invention is not limited to the above-described embodiment, and can be implemented in various modes as long as it belongs to the technical scope of the present invention.
- the open state maintaining member 50 is incorporated into the through hole 33, but is not limited to the through hole, and may be incorporated into a hole that does not penetrate (a hole with a bottom).
- the open state maintaining member 50 is provided with a protrusion for pulling out toward the shutter 40 on the upper surface (end surface on the large diameter side), and the protrusion is pinched from the through-hole 43 of the shutter 40 to open the state.
- the maintenance member 50 may be pulled out and the open state maintenance member 50 may be fitted into the through hole 43.
- the open state maintaining member 50 and the through hole 33 are formed in a tapered shape whose diameter gradually changes.
- the present invention is not limited to this.
- the open state maintaining member 50 may be formed in a stepped shape having a large diameter portion and a small diameter portion
- the through hole 33 may be formed in a counterbore shape having a large diameter hole and a small diameter hole.
- the open state maintenance member 50 and the through-hole 33 were formed in the taper shape, it prevented that the open state maintenance member 50 fell out, but it is not restricted to this,
- the open state maintenance member 50 and The through-hole 33 may be formed in a straight shape, and a mechanism for preventing dropout may be provided separately.
- a slide type lid that can open and close the through hole 33 may be provided on the lower surface of the changer body 30.
- a communication hole that communicates in the radial direction is formed in the through hole 33 and a pin that is biased to protrude into the through hole 33 is provided in the communication hole, and the open state is accommodated in the through hole 33.
- the maintenance member 50 may be prevented from falling off by contacting the pin.
- the total length of the open state maintaining member 50 is longer than the thickness of the changer body 30, but is not limited thereto, and is formed to have substantially the same length as the thickness of the changer body 30. Alternatively, the length may be shorter than the thickness of the changer body 30.
- the open state maintaining member 50 has the flange member 50b attached to the lower end surface of the taper member 50a.
- the present invention is not limited to this, and the taper member is provided on the outer peripheral surface near the lower end of the taper member 50a. You may attach the pin etc. which are orthogonal to the axial direction of 50a. Even if it does in this way, it can prevent that the open state maintenance member 50 falls out from the surface side of the changer main body 30.
- the open state maintaining member 50 may be configured by only the taper member 50a, assuming that no member (for example, the flange portion 50b) for preventing the open state maintaining member 50 from falling off from the surface side of the changer body 30 is attached. Good.
- the mark 34 is formed on the changer body 30.
- the present invention is not limited to this, and the formation of the mark may be omitted. In this case, the formation of the opening 44 of the shutter 40 may be omitted.
- only one open state maintaining member 50 is used.
- the present invention is not limited to this, and a plurality of open state maintaining members 50 may be used.
- a plurality of through holes 33 in the changer body 30 and a plurality of through holes 43 in the shutter 40 may be provided.
- the open state maintaining member 50 is incorporated in the nozzle changer 20 (incorporated in the through hole 33).
- the present invention is not limited to this, and the open state maintaining member is connected to the nozzle changer 20. It may be configured to be detachable.
- the configuration of the open state maintaining member 150 of this modified example is shown in FIG. 6, and the state in which the shutter 40 of the nozzle changer 120 is opened by the open state maintaining member 150 of the modified example is shown in FIG.
- a state in which the maintenance member 150 is attached to the back surface of the nozzle changer 120 is shown in FIG.
- the modified nozzle changer 120 has the same configuration as the nozzle changer 20 except that the formation of the through hole 33 of the changer body 30 is omitted and the formation of the through hole 43 of the shutter 40 is omitted.
- the same reference numbers as the nozzle changer 20 are attached to the elements.
- the open state maintaining member 150 of the modified example includes a pair of flat plate members 152 and a pair of springs 154 attached to the planes of the pair of flat plate members 152 facing each other.
- the biasing force of the pair of springs 154 is greater than the biasing force of the spring 48 that acts on the shutter 40 when the shutter 40 is in the open position.
- a wall on the shutter 40 side in the convex portion 36 of the changer body 30 is a wall portion 36 a
- a wall on the convex portion 36 side in the engaging portion 46 of the shutter 40 is a wall portion 46 a.
- the spring 48 urges the shutter 40 toward the wall portion 36 a of the convex portion 36.
- the wall portion 36a of the convex portion 36 of the changer body 30 and the wall portion 46a of the engaging portion 46 of the shutter 40 in a state where the operator manually moves the shutter 40 to the open position (FIG. 7A).
- the open state maintaining member 150 is attached so as to be fitted between them (FIGS. 7B and 7C).
- the pair of flat plate members 152 is pressed toward each other so that the pair of springs 154 contract, and the open state maintaining member 150 is placed between the wall portion 36 a of the convex portion 36 and the wall portion 46 a of the engaging portion 46.
- the open state maintaining member 150 may be fitted while making it easy to fit.
- the pair of flat plate members 152 try to return to their original positions by the bias of the spring 154, so that the back surfaces of the pair of flat plate members 152 are the walls of the projections 36.
- the open state maintaining member 150 can be attached to the nozzle changer 120 in contact with the portion 36 a and the wall portion 46 a of the engaging portion 46. In this way, the open state maintaining member 150 changes to a state where it can be easily fitted between the wall portion 36a of the convex portion 36 and the wall portion 46a of the engagement portion 46. The burden at the time of attaching the state maintenance member 150 can be reduced.
- the open state maintaining member 150 When the open state maintaining member 150 is thus attached to the nozzle changer 120, the open state of the shutter 40 can be maintained as shown in FIG. 7C and FIG. Thereby, the open state maintenance member 150 can be attached and the open state of the shutter 40 can be maintained, without performing a special process to the nozzle changer 120 (changer main body 30 and shutter 40). For this reason, also in the modified example, the replacement operation of the suction nozzle 15 can be efficiently performed in a state where the nozzle changer 120 is detached from the electronic component mounting apparatus 10 as in the above-described embodiment.
- the convex part 36 of the changer main body 30 of this modification is equivalent to the fitting part of this invention, and the wall part 36a of the convex part 36 is equivalent to the wall part of a fitting part.
- the changer main body 30 is formed with a convex portion 36 as a fitting portion and the concave portion 23a into which the convex portion 36 is fitted is formed in the base 23.
- the present invention is not limited to this. It is good also as what forms the convex part in which the concave part as a fitting part is formed in the base 23, and the concave part is fitted together. Even in this case, the open state maintaining member may be attached between the wall portion of the concave portion as the fitting portion and the wall portion 46a of the engaging portion 46 of the shutter 40.
- the convex portion 36 as a fitting portion to be fitted to the electronic component mounting apparatus 10 is formed on the back surface of the changer main body 30. It may be formed on the side surface. Even in this case, the open state maintaining member may be attached between the fitting portion formed on the side surface and the side surface portion of the shutter 40 that goes from the front surface of the changer body 30 to the back surface.
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Abstract
In a state in which a nozzle changer (20) is detached from an electronic component mounting device, a shutter (40) is manually moved to an open position by an operator in opposition to the bias of a spring (48) (Fig. b), then, an open-state-holding member (50) is pushed by the operator so as to protrude from a through-hole (33) of a changer main body (30) to the side of a through-hole (43) of the shutter (40) (Fig. c), bringing the open-state-holding member (50) in an engaged state with both the through-hole (33) and the through-hole (43), thereby allowing the shutter (40) to be kept in an open state, wherein the shutter (40) is at the open position, in opposition to the bias of the spring (48) (Fig. d). This constitution allows the shutter (40) to be kept in the open state without the operator having to continuously press the shutter (40) manually, thereby allowing interchanging of pick-up nozzles (15) to be carried out efficiently.
Description
本発明は、ノズルチェンジャーに関する。
The present invention relates to a nozzle changer.
従来、複数種類の吸着ノズルを用いて電子部品を吸着して回路基板に実装する電子部品実装装置に着脱可能に構成され、複数種類の吸着ノズルを収容するノズルチェンジャーが知られている。例えば、特許文献1に記載のノズルチェンジャーは、複数種類の吸着ノズルを個別に収容するノズル収容孔が複数形成されたチェンジャー本体と、ノズル収容孔に吸着ノズルを出し入れ可能な開状態と出し入れ不能な閉状態とを切り替える開閉式のシャッターと、チェンジャー本体に支持されて開閉式のシャッターが閉状態となるようにシャッターを付勢するスプリングとを備えている。このノズルチェンジャーは、電子部品実装装置に取り付けられると、開閉式のシャッターの一部が電子部品実装装置に設けられたエアシリンダのロッドの先端に係合するよう構成されている。そして、エアシリンダが駆動すると、スプリングの付勢に抗してシャッターが開状態となってノズル収容孔に吸着ノズルを出し入れ可能となり、エアシリンダが駆動を停止すると、スプリングの付勢によりシャッターが閉状態となってノズル収容孔に吸着ノズルを出し入れ不能となる。
Conventionally, there has been known a nozzle changer configured to be detachable from an electronic component mounting apparatus that uses a plurality of types of suction nozzles to suck and mount electronic components on a circuit board and accommodates the plurality of types of suction nozzles. For example, the nozzle changer described in Patent Document 1 has a changer body in which a plurality of nozzle accommodation holes for individually accommodating a plurality of types of suction nozzles are formed, an open state in which the suction nozzles can be taken in and out of the nozzle accommodation holes, and a non-removable state. An open / close shutter that switches between a closed state and a spring that is supported by the changer body and biases the shutter so that the open / close shutter is closed. When this nozzle changer is attached to an electronic component mounting apparatus, a part of an open / close shutter is configured to engage with a tip of an air cylinder rod provided in the electronic component mounting apparatus. When the air cylinder is driven, the shutter is opened against the bias of the spring and the suction nozzle can be inserted into and removed from the nozzle housing hole. When the air cylinder stops driving, the shutter is closed by the bias of the spring. In this state, the suction nozzle cannot be put in and out of the nozzle housing hole.
ところで、このようなノズルチェンジャーでは、電子部品実装装置で実装される電子部品の種類に応じた吸着ノズルを収容しており、実装対象となる回路基板毎に電子部品の種類が異なることから、収容する吸着ノズルの種類も異なることになる。このため、実装対象の回路基板の種類が変わるときには、ノズルチェンジャーが収容する吸着ノズルを作業者が入れ替える必要がある。そのような吸着ノズルの入れ替え作業は、ノズルチェンジャーを電子部品実装装置に取り付けたまま行うこともできるが、その間は、装置の稼働を停止しなければならず、生産効率の観点から好ましくない。そこで、電子部品実装装置に取り付けられているノズルチェンジャーとは別のノズルチェンジャーを用意し、その別のノズルチェンジャーが電子部品実装装置から取り外された状態で次の実装対象の回路基板で必要となる吸着ノズルを予め入れておき、次の実装対象の回路基板に変わるタイミングで、必要なノズルをノズルチェンジャーごと入れ替えることが行われている。
By the way, in such a nozzle changer, a suction nozzle corresponding to the type of electronic component mounted by the electronic component mounting apparatus is stored, and the type of electronic component varies depending on the circuit board to be mounted. The type of suction nozzle to be used will also be different. For this reason, when the type of circuit board to be mounted changes, an operator needs to replace the suction nozzle accommodated in the nozzle changer. Such a replacement operation of the suction nozzle can be performed with the nozzle changer attached to the electronic component mounting apparatus. However, during this period, the operation of the apparatus must be stopped, which is not preferable from the viewpoint of production efficiency. Therefore, a nozzle changer different from the nozzle changer attached to the electronic component mounting apparatus is prepared, and the other nozzle changer is required for the next circuit board to be mounted with the nozzle changer removed from the electronic component mounting apparatus. The suction nozzles are put in advance, and the necessary nozzles are replaced together with the nozzle changer at the timing when the circuit board is changed to the next mounting target.
このように、電子部品実装装置から取り外されたノズルチェンジャーに吸着ノズルを入れ替える作業は、作業者がシャッターの開状態を維持したまま行う必要がある。このため、作業者は、開閉式のシャッターを片方の手で押さえて開状態を維持しながら、もう片方の手で吸着ノズルの入れ替えを行うことになり、作業効率がよくなかった。特に、近年は、電子部品の小型化が進んでおり、それに伴い吸着ノズルのサイズも小型化しているから、片手だけでは吸着ノズルを掴みづらいなど、作業効率が悪い場合があった。それだけでなく、シャッターの開状態の維持は、スプリングの付勢に抗して手の力でシャッターを押さえ続けることになるから、作業負担も大きなものとなっていた。
Thus, the work of replacing the suction nozzle with the nozzle changer removed from the electronic component mounting apparatus needs to be performed while the operator maintains the shutter open state. For this reason, the operator must replace the suction nozzle with the other hand while holding the openable shutter with one hand to maintain the open state, and the work efficiency is not good. In particular, in recent years, electronic components have been reduced in size, and the size of the suction nozzle has been reduced accordingly. Therefore, there have been cases where work efficiency is poor, for example, it is difficult to hold the suction nozzle with only one hand. Not only that, but maintaining the shutter in the open state also keeps the shutter pressed by the force of the hand against the bias of the spring, so the work burden has become large.
本発明のノズルチェンジャーは、電子部品実装装置から取り外されたノズルチェンジャーに対し、吸着ノズルの入れ替え作業を効率よく行うことを主目的とする。
The main purpose of the nozzle changer of the present invention is to efficiently replace the suction nozzle with respect to the nozzle changer removed from the electronic component mounting apparatus.
本発明のノズルチェンジャーは、上述の主目的を達成するために以下の手段を採った。
The nozzle changer of the present invention employs the following means in order to achieve the main object described above.
本発明のノズルチェンジャーは、
吸着ノズルにより電子部品を吸着して回路基板に実装する電子部品実装装置に着脱可能に取り付けられるノズルチェンジャーであって、
前記吸着ノズルを収容可能な本体と、
前記本体に対して移動可能に取り付けられ、前記本体への前記吸着ノズルの出し入れを可能とする開位置と前記本体への前記吸着ノズルの出し入れを不能とする閉位置との間を移動するシャッターと、
前記本体に支持され、前記シャッターを移動方向の閉位置側に付勢する付勢手段と、
前記ノズルチェンジャーが前記電子部品実装装置から取り外された状態で開位置にある前記シャッターと前記本体とに当接し、前記付勢手段の付勢に抗して前記シャッターが開位置にある開状態を維持する開状態維持部材と、
を備えることを要旨とする。 The nozzle changer of the present invention is
A nozzle changer that is detachably attached to an electronic component mounting apparatus that adsorbs electronic components by a suction nozzle and mounts them on a circuit board,
A main body capable of accommodating the suction nozzle;
A shutter that is movably attached to the main body and moves between an open position that allows the suction nozzle to be taken in and out of the main body and a closed position that prevents the suction nozzle from being taken in and out of the main body. ,
A biasing means supported by the main body and biasing the shutter toward the closed position in the moving direction;
The nozzle changer is in contact with the shutter and the main body in the open position with the nozzle changer removed from the electronic component mounting apparatus, and the shutter is in the open position against the bias of the biasing means. An open state maintaining member to maintain;
It is a summary to provide.
吸着ノズルにより電子部品を吸着して回路基板に実装する電子部品実装装置に着脱可能に取り付けられるノズルチェンジャーであって、
前記吸着ノズルを収容可能な本体と、
前記本体に対して移動可能に取り付けられ、前記本体への前記吸着ノズルの出し入れを可能とする開位置と前記本体への前記吸着ノズルの出し入れを不能とする閉位置との間を移動するシャッターと、
前記本体に支持され、前記シャッターを移動方向の閉位置側に付勢する付勢手段と、
前記ノズルチェンジャーが前記電子部品実装装置から取り外された状態で開位置にある前記シャッターと前記本体とに当接し、前記付勢手段の付勢に抗して前記シャッターが開位置にある開状態を維持する開状態維持部材と、
を備えることを要旨とする。 The nozzle changer of the present invention is
A nozzle changer that is detachably attached to an electronic component mounting apparatus that adsorbs electronic components by a suction nozzle and mounts them on a circuit board,
A main body capable of accommodating the suction nozzle;
A shutter that is movably attached to the main body and moves between an open position that allows the suction nozzle to be taken in and out of the main body and a closed position that prevents the suction nozzle from being taken in and out of the main body. ,
A biasing means supported by the main body and biasing the shutter toward the closed position in the moving direction;
The nozzle changer is in contact with the shutter and the main body in the open position with the nozzle changer removed from the electronic component mounting apparatus, and the shutter is in the open position against the bias of the biasing means. An open state maintaining member to maintain;
It is a summary to provide.
この本発明のノズルチェンジャーでは、開状態維持部材が、電子部品実装装置から取り外された状態で開位置にあるシャッターと本体とに当接し、シャッターを移動方向の閉位置側に付勢する付勢手段の付勢に抗してシャッターが開位置にある開状態を維持するから、作業者が手でシャッターを押さえなくてもシャッターの開状態を維持することができる。このため、ノズルチェンジャーが電子部品実装装置から取り外された状態で吸着ノズルの入れ替え作業を行う際に、作業者を吸着ノズルの入れ替え作業に集中させることができる。また、作業者がシャッターを手で押さえ続けて開状態を維持する必要がないから、作業負担も軽減することができる。この結果、電子部品実装装置から取り外されたノズルチェンジャーに対し、吸着ノズルの入れ替え作業を効率よく行うことができる。
In the nozzle changer of the present invention, the open state maintaining member is in contact with the shutter and the main body in the open position in a state of being removed from the electronic component mounting apparatus, and biases the bias toward the closed position side in the moving direction. Since the shutter is kept in the open position against the bias of the means, the shutter can be kept open even if the operator does not press the shutter manually. For this reason, when performing the replacement | exchange operation | work of a suction nozzle in the state from which the nozzle changer was removed from the electronic component mounting apparatus, an operator can be concentrated on the replacement | exchange operation | work of a suction nozzle. In addition, since it is not necessary for the operator to keep pressing the shutter with his hand to maintain the open state, the work load can be reduced. As a result, it is possible to efficiently replace the suction nozzle with respect to the nozzle changer removed from the electronic component mounting apparatus.
また、本発明のノズルチェンジャーにおいて、前記開状態維持部材は、前記本体に内蔵され、前記本体に収納される場合は、前記シャッターに当接せず、前記本体から部分的に突出する場合は、該突出した部分が前記シャッターに当接して該シャッターの開状態を維持するものとすることもできる。こうすれば、開状態維持部材を、本体内蔵式として、作業者が別部材として用意する必要がないから、吸着ノズルの入れ替え作業をより効率よく行うことができる。
Further, in the nozzle changer of the present invention, the open state maintaining member is built in the main body, and when housed in the main body, does not contact the shutter, and partially protrudes from the main body, The protruding portion may be in contact with the shutter to maintain the open state of the shutter. By doing so, the open state maintaining member is a built-in main body type, and it is not necessary for the operator to prepare it as a separate member, so that the suction nozzle can be replaced more efficiently.
この態様の本発明のノズルチェンジャーにおいて、前記本体は、貫通孔が形成され、前記シャッターは、開位置で前記本体の貫通孔と連通する連通孔が形成され、前記開状態維持部材は、前記本体の貫通孔に組み込まれ、前記貫通孔から部分的に突出する場合は、該突出した部分が開位置にある前記シャッターの連通孔に嵌まり込んで該シャッターの開状態を維持するものとすることもできる。こうすれば、作業者は、シャッターを開位置に移動させてから本体の貫通孔に組み込まれた開状態維持部材をシャッター側に押し出せば、シャッターを開状態で固定することができるから、簡易な操作でシャッターの開状態を維持することができる。
In this aspect of the nozzle changer of the present invention, the main body is formed with a through hole, the shutter is formed with a communication hole communicating with the through hole of the main body at an open position, and the open state maintaining member is the main body In the case where it is incorporated into the through hole of the shutter and partially protrudes from the through hole, the protruding portion is fitted into the communication hole of the shutter at the open position to maintain the open state of the shutter. You can also. In this way, the operator can fix the shutter in the open state by moving the shutter to the open position and then pushing the open state maintaining member incorporated in the through hole of the main body toward the shutter. The shutter can be kept open with a simple operation.
この態様の本発明のノズルチェンジャーにおいて、前記本体は、前記開状態維持部材が嵌まるように該開状態維持部材の外径に合わせて前記貫通孔が形成され、前記開状態維持部材は、一端の外径が他端の外径よりも大きくなるように形成された棒状部材であり、大径側が前記シャッター側となるように前記貫通孔に嵌め込まれるものとすることもできる。こうすれば、開状態維持部材が、貫通孔からシャッターの反対側に抜け落ちるのを防止することができる。このため、開状態維持部材を本体内蔵式とした場合に、開状態維持部材の抜け落ち防止用の機構や部材を別途設ける必要がないから、部品点数を少なくすることができる。
In this aspect of the nozzle changer of the present invention, the main body has the through hole formed in accordance with the outer diameter of the open state maintaining member so that the open state maintaining member is fitted, and the open state maintaining member has one end It is a rod-shaped member formed so that the outer diameter of the lens is larger than the outer diameter of the other end, and can be fitted into the through hole so that the larger diameter side is the shutter side. If it carries out like this, it can prevent that an open state maintenance member falls out to the opposite side of a shutter from a through-hole. For this reason, when the open state maintaining member is of a built-in main body type, it is not necessary to separately provide a mechanism or member for preventing the open state maintaining member from falling off, and thus the number of parts can be reduced.
また、本発明のノズルチェンジャーにおいて、前記本体は、前記電子部品実装装置に嵌め合わされる嵌合部が形成され、前記嵌合部は、壁部を有し、前記付勢手段は、前記シャッターを前記嵌合部の壁部に向けて付勢し、前記開状態維持部材は、開位置にある前記シャッターと前記本体の嵌合部の壁部との間に着脱可能に取り付けられて該シャッターの開状態を維持するものとすることもできる。こうすれば、ノズルチェンジャーの本体に特別な加工を施すことなく、開状態維持部材を取り付けてシャッターの開状態を維持することができる。
Further, in the nozzle changer of the present invention, the main body is formed with a fitting portion to be fitted to the electronic component mounting apparatus, the fitting portion has a wall portion, and the urging means includes the shutter. The open state maintaining member is urged toward the wall portion of the fitting portion, and the open state maintaining member is detachably attached between the shutter in the open position and the wall portion of the fitting portion of the main body. The open state can also be maintained. If it carries out like this, an open state maintenance member can be attached and the open state of a shutter can be maintained, without giving a special process to the main body of a nozzle changer.
また、本発明のノズルチェンジャーにおいて、前記本体は、前記吸着ノズルを出し入れする側の面にマークが形成され、前記シャッターは、閉位置で前記マークに対向する範囲から外れ、開位置で前記マークに対向する範囲に位置する開口部が形成されるものとすることもできる。こうすれば、開口部を介してマークを視認できるか否かによりシャッターが開位置にあるか否かを作業者が容易に認識することができる。このため、開状態維持部材でシャッターを開状態としたまま電子部品実装装置に取り付けるなどの不都合が生じるのを防止することができる。
Further, in the nozzle changer of the present invention, the main body has a mark formed on a surface on the side where the suction nozzle is inserted and removed, and the shutter is out of a range facing the mark at the closed position, and the mark is formed at the open position. The opening part located in the range which opposes shall also be formed. In this way, the operator can easily recognize whether or not the shutter is in the open position based on whether or not the mark can be visually recognized through the opening. For this reason, it is possible to prevent inconveniences such as attachment to the electronic component mounting apparatus while the shutter is kept open by the open state maintaining member.
次に、本発明の実施の形態を図面を用いて説明する。図1は、本発明の一実施形態であるノズルチェンジャー20が取り付けられる電子部品実装装置10の構成の概略を示す構成図であり、図2は、ノズルチェンジャー20とチェンジャー作動機構22の構成の概略を示す構成図である。
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a configuration diagram showing an outline of the configuration of an electronic component mounting apparatus 10 to which a nozzle changer 20 according to an embodiment of the present invention is attached. FIG. 2 is an outline of the configuration of a nozzle changer 20 and a changer operating mechanism 22. FIG.
電子部品実装装置10は、電子部品Pを回路基板Sに実装する装置として構成されており、図1に示すように、電子部品Pを供給する部品供給ユニット12と、回路基板Sを搬送する基板搬送ユニット14と、電子部品Pを吸着ノズル15により吸着して回路基板Sに実装する部品実装ユニット16と、CPUを中心とするマイクロプロセッサとして構成され装置全体の制御を司るコントローラ18とを備える。なお、部品実装ユニット16は、吸着ノズル15が交換可能に取り付けられXY方向に移動可能な実装ヘッド17を備えており、この実装ヘッド17は、吸着ノズル15のZ軸方向への移動とZ軸周りの回転とが可能となっている。吸着ノズル15は、図2に示すように、内部にエア通路が形成され基端側(図中上側)で実装ヘッド17に取り付けられると共に先端側(図中下側)で電子部品Pを吸着する円筒状のノズル本体15aと、ノズル本体15aから径方向に張り出した円板状のフランジ部15bとにより構成される。なお、ノズル本体15aは、円筒状に限られず、基端側がテーパ状に先細る円錐台状に形成されるものでもよいし、先端側が基端側よりも大きな外径に形成されるものでもよい。また、電子部品実装装置10は、電子部品Pの種類(大きさや形状)に応じてノズル本体15aの先端側の大きさや形状が異なる複数種類の吸着ノズル15を使用可能となっている。
The electronic component mounting apparatus 10 is configured as an apparatus for mounting the electronic component P on the circuit board S. As shown in FIG. 1, the component supply unit 12 for supplying the electronic component P and the board for transporting the circuit board S are provided. A transport unit 14, a component mounting unit 16 that sucks electronic components P by a suction nozzle 15 and mounts them on a circuit board S, and a controller 18 that is configured as a microprocessor centered on a CPU and controls the entire apparatus. The component mounting unit 16 includes a mounting head 17 in which the suction nozzle 15 is replaceably attached and is movable in the XY directions. The mounting head 17 moves the suction nozzle 15 in the Z-axis direction and the Z-axis. Rotation around is possible. As shown in FIG. 2, the suction nozzle 15 has an air passage formed therein and is attached to the mounting head 17 on the base end side (upper side in the figure) and sucks the electronic component P on the front end side (lower side in the figure). A cylindrical nozzle body 15a and a disk-shaped flange portion 15b projecting radially from the nozzle body 15a are configured. The nozzle body 15a is not limited to a cylindrical shape, and may be formed in a truncated cone shape with a proximal end tapering in a tapered shape, or may be formed with a distal end side having a larger outer diameter than the proximal end side. . The electronic component mounting apparatus 10 can use a plurality of types of suction nozzles 15 having different sizes and shapes on the tip side of the nozzle body 15a according to the types (sizes and shapes) of the electronic components P.
この電子部品実装装置10は、図1および図2に示すように、複数種類の吸着ノズル15のストックが可能で電子部品実装装置10に着脱可能に構成されたノズルチェンジャー(ノズルストッカー)20と、ノズルチェンジャー20が吸着ノズル15を出し入れ可能な状態と出し入れ不能な状態とに切り替わるようノズルチェンジャー20を作動させるチェンジャー作動機構22(図2参照)とを備える。
As shown in FIGS. 1 and 2, the electronic component mounting apparatus 10 includes a nozzle changer (nozzle stocker) 20 that can be stocked with a plurality of types of suction nozzles 15 and is detachable from the electronic component mounting apparatus 10. The nozzle changer 20 includes a changer operating mechanism 22 (see FIG. 2) that operates the nozzle changer 20 so as to switch between a state in which the suction nozzle 15 can be inserted and removed and a state in which the suction nozzle 15 cannot be inserted and removed.
ノズルチェンジャー20は、図1および図2に示すように、ノズル収容孔31が複数(図1では12個)設けられた直方体状のチェンジャー本体30と、チェンジャー本体30に対して図1中前後方向(図2中左右方向)に移動可能に取り付けられたシャッター40と、シャッター40を図1中後方(図2中右側)に付勢するスプリング48とを備える。チェンジャー本体30のノズル収容孔31は、吸着ノズル15のフランジ部15bを支持するよう座繰り加工によって形成されている。シャッター40は、チェンジャー本体30の表面(ノズル収容孔31が形成された面)を覆うと共に裏面に回り込むように構成されている。また、シャッター40には、チェンジャー本体30の各ノズル収容孔31上となる位置に、ノズル収容孔31からの吸着ノズル15の取り出し(出し入れ)を可能とするノズル取出孔41が形成されている。なお、図2では、図示の都合上、ノズル収容孔31とノズル取出孔41とを1つずつ図示した。このノズル取出孔41は、ノズル収容孔31よりも若干大きな径の円形状の大径孔41aと、ノズル収容孔31の径よりも小さな幅(吸着ノズル15のフランジ部15bの外径よりも小さな幅)で大径孔41aからシャッター40の移動方向に沿って延びる長孔状の小径孔41bとにより構成されている。また、チェンジャー本体30の上面の隅には複数(図1では4個)の円柱状のピン32が突出しており、シャッター40には、ピン32がシャッター40の移動方向に摺動可能に係合される長孔42が形成されている。このため、シャッター40は、長孔42の長手方向の長さの範囲内でチェンジャー本体30に対して移動可能となる。スプリング48は、チェンジャー本体30の下面に設けられたスプリング取付部35に一端が固定されると共にシャッター40に設けられたスプリング係止部47に他端が係止されている。
As shown in FIGS. 1 and 2, the nozzle changer 20 has a rectangular parallelepiped changer body 30 provided with a plurality of nozzle receiving holes 31 (12 in FIG. 1), and the front-rear direction in FIG. The shutter 40 is attached so as to be movable in the left-right direction in FIG. 2 and a spring 48 that biases the shutter 40 rearward in FIG. 1 (right side in FIG. 2). The nozzle housing hole 31 of the changer body 30 is formed by countersink processing so as to support the flange portion 15b of the suction nozzle 15. The shutter 40 is configured to cover the front surface of the changer body 30 (the surface on which the nozzle housing hole 31 is formed) and to go around the back surface. Further, the shutter 40 is formed with a nozzle extraction hole 41 that allows the suction nozzle 15 to be taken out (in / out) from the nozzle accommodation hole 31 at a position on each nozzle accommodation hole 31 of the changer body 30. In FIG. 2, for the convenience of illustration, the nozzle accommodation hole 31 and the nozzle extraction hole 41 are illustrated one by one. The nozzle extraction hole 41 has a circular large-diameter hole 41a having a slightly larger diameter than the nozzle accommodation hole 31 and a width smaller than the diameter of the nozzle accommodation hole 31 (smaller than the outer diameter of the flange portion 15b of the suction nozzle 15). And a long hole-like small-diameter hole 41b extending along the moving direction of the shutter 40 from the large-diameter hole 41a. Further, a plurality (four in FIG. 1) of cylindrical pins 32 protrude from corners of the upper surface of the changer body 30, and the pins 32 are engaged with the shutter 40 so as to be slidable in the moving direction of the shutter 40. A long hole 42 is formed. For this reason, the shutter 40 can move with respect to the changer body 30 within the range of the length of the long hole 42 in the longitudinal direction. One end of the spring 48 is fixed to a spring mounting portion 35 provided on the lower surface of the changer body 30, and the other end is locked to a spring locking portion 47 provided on the shutter 40.
チェンジャー作動機構22は、図2に示すように、ノズルチェンジャー20(チェンジャー本体30)の位置決め用の凹部23aが形成されるベース23と、ベース23に設けられたエアシリンダ24と、エアシリンダ24のロッド24aの先端に取り付けられた先端部材25と、コントローラ18からの制御信号によりエアシリンダ24へのエアの供給を切り替える電磁弁26とを備える。エアシリンダ24は、電磁弁26からのエアの供給により非駆動状態と駆動状態とに切り替わり、非駆動状態ではロッド24aが押し出され、駆動状態ではロッド24aが引き込まれる。なお、ノズルチェンジャー20を電子部品実装装置10に取り付ける際には、エアシリンダ24を非駆動状態として、ノズルチェンジャー20をベース23に載置する。このとき、チェンジャー本体30の裏面から突出した凸部36がベース23の凹部23aに嵌め合わされてノズルチェンジャー20(チェンジャー本体30)が位置決めされると共に、エアシリンダ24(ロッド24a)に取り付けられた先端部材25がシャッター40に設けられた切り欠き状の係合部46に係合される(図2(a))。
As shown in FIG. 2, the changer operating mechanism 22 includes a base 23 in which a positioning recess 23 a of the nozzle changer 20 (changer body 30) is formed, an air cylinder 24 provided on the base 23, A tip member 25 attached to the tip of the rod 24a and a solenoid valve 26 that switches supply of air to the air cylinder 24 by a control signal from the controller 18 are provided. The air cylinder 24 is switched between a non-driving state and a driving state by supplying air from the electromagnetic valve 26, the rod 24a is pushed out in the non-driving state, and the rod 24a is pulled in the driving state. When the nozzle changer 20 is attached to the electronic component mounting apparatus 10, the nozzle changer 20 is placed on the base 23 with the air cylinder 24 in a non-driven state. At this time, the protrusion 36 protruding from the back surface of the changer body 30 is fitted into the recess 23a of the base 23 to position the nozzle changer 20 (changer body 30), and the tip attached to the air cylinder 24 (rod 24a). The member 25 is engaged with a notch-shaped engaging portion 46 provided in the shutter 40 (FIG. 2A).
チェンジャー作動機構22のエアシリンダ24が非駆動状態の場合には、図2(a)に示すように、ノズル取出孔41の大径孔41aがノズル収容孔31とずれた位置(小径孔41bがノズル収容孔31に重なる位置)となるため、ノズル収容孔31から吸着ノズル15を取り出すことはできない。勿論、ノズル収容孔31に吸着ノズル15を入れることもできない。このように、シャッター40が図2(a)の位置にあると、ノズル収容孔31への吸着ノズル15の出し入れが不能となり、この位置をシャッター40の閉位置という。一方、チェンジャー作動機構22のエアシリンダ24が駆動状態の場合には、図2(b)に示すように、ロッド24aが引き込まれることにより、スプリング48の付勢に抗してシャッター40が閉位置から図2中左方向に移動して停止する。なお、図2では図示は省略したが、シャッター40は、長孔42がピン32に当接する位置で停止する。このとき、ノズル取出孔41の大径孔41aがノズル収容孔31にちょうど重なる位置となるため、ノズル収容孔31から吸着ノズル15を取り出すことができる。勿論、ノズル収容孔31に吸着ノズル15を入れることもできる。このように、シャッター40が図2(b)の位置にあると、ノズル収容孔31への吸着ノズル15の出し入れが可能となり、この位置をシャッター40の開位置という。以上のように、電子部品実装装置10にノズルチェンジャー20が取り付けられている場合には、シャッター作動機構22によりシャッター40の開位置および閉位置を切り替えることができるのである。このため、吸着ノズル15が取り付けられた実装ヘッド17をノズルチェンジャー20(ノズル収容孔31)上の位置に移動させ、シャッター作動機構22によるシャッター40の開閉を伴って、実装ヘッド17に取り付けられる吸着ノズル15を必要なノズルに交換することができる。
When the air cylinder 24 of the changer operating mechanism 22 is in a non-driven state, as shown in FIG. 2A, the position where the large-diameter hole 41a of the nozzle extraction hole 41 is displaced from the nozzle accommodation hole 31 (the small-diameter hole 41b is Therefore, the suction nozzle 15 cannot be taken out from the nozzle housing hole 31. Of course, the suction nozzle 15 cannot be inserted into the nozzle housing hole 31. As described above, when the shutter 40 is in the position of FIG. 2A, the suction nozzle 15 cannot be put into and taken out of the nozzle housing hole 31, and this position is referred to as a closed position of the shutter 40. On the other hand, when the air cylinder 24 of the changer operating mechanism 22 is in a driving state, as shown in FIG. 2 (b), the rod 24a is pulled, so that the shutter 40 is closed against the bias of the spring 48. 2 moves to the left in FIG. 2 and stops. Although not shown in FIG. 2, the shutter 40 stops at a position where the long hole 42 contacts the pin 32. At this time, since the large-diameter hole 41 a of the nozzle extraction hole 41 is positioned so as to overlap the nozzle accommodation hole 31, the suction nozzle 15 can be extracted from the nozzle accommodation hole 31. Of course, the suction nozzle 15 can be inserted into the nozzle housing hole 31. As described above, when the shutter 40 is in the position of FIG. 2B, the suction nozzle 15 can be taken in and out of the nozzle housing hole 31, and this position is referred to as an open position of the shutter 40. As described above, when the nozzle changer 20 is attached to the electronic component mounting apparatus 10, the open position and the closed position of the shutter 40 can be switched by the shutter operation mechanism 22. For this reason, the mounting head 17 to which the suction nozzle 15 is attached is moved to a position on the nozzle changer 20 (nozzle accommodation hole 31), and the suction attached to the mounting head 17 with the opening and closing of the shutter 40 by the shutter operating mechanism 22. The nozzle 15 can be replaced with a required nozzle.
ここで、本実施形態のノズルチェンジャー20の構成について、さらに説明する。図3は、ノズルチェンジャー20の表面(電子部品実装装置10に取り付けられた状態の上面)を示し、図4は、ノズルチェンジャー20の裏面を示す。また、図3(a)は、シャッター40が閉位置にある場合を示し、図3(b)は、シャッター40が開位置にある場合を示す。
Here, the configuration of the nozzle changer 20 of the present embodiment will be further described. FIG. 3 shows the front surface of the nozzle changer 20 (upper surface attached to the electronic component mounting apparatus 10), and FIG. 4 shows the back surface of the nozzle changer 20. FIG. 3A shows a case where the shutter 40 is in the closed position, and FIG. 3B shows a case where the shutter 40 is in the open position.
図3,図4に示すように、チェンジャー本体30には、前述したノズル収容孔31やピン32など以外に、表面の図3中左下には裏面まで貫通する貫通孔33(点線で図示)が形成され、表面の図3中右下には矩形状のマーク34(点線で図示)が形成されている。貫通孔33は、チェンジャー本体30の裏面側から表面側に向かって孔径が徐々に大きくなるテーパ状に形成されている。また、シャッター40には、前述したノズル取出孔41や長孔42など以外に、チェンジャー本体30の貫通孔33に対応する位置に貫通孔33の表面側の孔径よりも若干大きな孔径の貫通孔43が形成され、チェンジャー本体30のマーク34に対応する位置にマーク34よりも若干大きな矩形状に開口した開口部44が形成されている。図3(a)に示すように、シャッター40が閉位置にあるときには、シャッター40の貫通孔43がチェンジャー本体30の貫通孔33とずれた位置になると共に開口部44がマーク34の形成領域から外れた位置となる。また、図3(b)に示すように、シャッター40が開位置にあるときには、シャッター40の貫通孔43がチェンジャー本体30の貫通孔33とちょうど重なる位置(貫通孔33,43が完全に連通する位置)になると共に開口部44がマーク34の形成領域上の位置となる。なお、シャッター40が閉位置にあるときには、シャッター40の貫通孔43がチェンジャー本体30の貫通孔33とずれた位置、即ち一部が重なる位置になるものに限られず、シャッター40の貫通孔43がチェンジャー本体30の貫通孔33と全く重ならない位置になるものとしても構わない。
As shown in FIGS. 3 and 4, the changer body 30 has a through hole 33 (shown by a dotted line) penetrating to the back surface in the lower left of the front surface of FIG. 3 in addition to the nozzle receiving hole 31 and the pin 32 described above. A rectangular mark 34 (shown by a dotted line) is formed on the lower right side of FIG. The through hole 33 is formed in a tapered shape in which the hole diameter gradually increases from the back surface side to the front surface side of the changer body 30. Further, the shutter 40 has a through hole 43 having a slightly larger diameter than the hole diameter on the surface side of the through hole 33 at a position corresponding to the through hole 33 of the changer body 30 in addition to the nozzle extraction hole 41 and the long hole 42 described above. And an opening 44 having a rectangular opening slightly larger than the mark 34 is formed at a position corresponding to the mark 34 of the changer body 30. As shown in FIG. 3A, when the shutter 40 is in the closed position, the through hole 43 of the shutter 40 is shifted from the through hole 33 of the changer body 30 and the opening 44 is away from the formation region of the mark 34. It will be out of position. As shown in FIG. 3B, when the shutter 40 is in the open position, the through hole 43 of the shutter 40 just overlaps the through hole 33 of the changer body 30 (the through holes 33 and 43 are in complete communication). Position) and the opening 44 is positioned on the mark 34 formation region. When the shutter 40 is in the closed position, the through-hole 43 of the shutter 40 is not limited to the position where the through-hole 43 of the shutter 40 is shifted from the through-hole 33 of the changer body 30, that is, the part of the through-hole 43 of the shutter 40 overlaps. It does not matter even if it becomes a position that does not overlap with the through hole 33 of the changer body 30 at all.
また、チェンジャー本体30の貫通孔33には、棒状部材が組み込まれている。この棒状部材は、シャッター40が開位置にある開状態を維持するためのものであり、開状態維持部材50と称する。この開状態維持部材50は、一端の外径が他端の外径よりも徐々に大きくなるテーパ状で且つ全長がチェンジャー本体30の厚みよりも長めに形成されたテーパ部材50aと、テーパ部材50aがチェンジャー本体30の貫通孔33に挿入された状態でテーパ部材50aの下端面に図示しないボルトなどにより取り付けられるフランジ部材50bとにより構成されている。なお、テーパ部材50aとフランジ部材50bとは、金属製とすることができる他、ゴム製や樹脂製などとしてもよい。また、テーパ部材50aの下端面にフランジ部材50bを接着などにより取り付けてもよい。前述したように、チェンジャー本体30の貫通孔33は、裏面側から表面側に向かって孔径が徐々に大きくなるように形成されており、その孔径は、開状態維持部材50(テーパ部材50a)の大径側をチェンジャー本体30の表面側としたときに、開状態維持部材50(テーパ部材50a)がちょうど嵌まり込む大きさに形成されている。このため、開状態維持部材50(テーパ部材50a)の大径側がチェンジャー本体30の表面側となる向きとして、貫通孔33に開状態維持部材50が収納されると、開状態維持部材50がチェンジャー本体30の裏面側から抜け落ちることはない。また、テーパ部材50aの下端面に取り付けられるフランジ部材50bの外径は、チェンジャー本体30の貫通孔33の裏面側の孔径よりも大きな径とした。このため、フランジ部材50bが取り付けられた開状態維持部材50は、チェンジャー本体30の表面側から抜け落ちることはない。このように、本実施形態のノズルチェンジャー20は、開状態維持部材50を内蔵するものである。
Further, a rod-like member is incorporated in the through hole 33 of the changer body 30. This rod-shaped member is for maintaining the open state in which the shutter 40 is in the open position, and is referred to as an open state maintaining member 50. This open state maintaining member 50 has a tapered shape in which the outer diameter at one end is gradually larger than the outer diameter at the other end, and the overall length is longer than the thickness of the changer body 30; and the tapered member 50a. Is inserted into the through-hole 33 of the changer main body 30 and the flange member 50b is attached to the lower end surface of the taper member 50a with a bolt or the like (not shown). The taper member 50a and the flange member 50b can be made of metal, or can be made of rubber or resin. Moreover, you may attach the flange member 50b to the lower end surface of the taper member 50a by adhesion | attachment. As described above, the through-hole 33 of the changer body 30 is formed so that the hole diameter gradually increases from the back surface side to the front surface side, and the hole diameter is the open state maintaining member 50 (taper member 50a). When the large diameter side is the surface side of the changer body 30, the open state maintaining member 50 (taper member 50 a) is formed so as to be fitted. For this reason, when the open state maintaining member 50 is accommodated in the through-hole 33 in such a direction that the large diameter side of the open state maintaining member 50 (taper member 50a) is the surface side of the changer body 30, the open state maintaining member 50 is changed to the changer. It does not fall off from the back side of the main body 30. The outer diameter of the flange member 50b attached to the lower end surface of the taper member 50a is larger than the hole diameter on the back surface side of the through hole 33 of the changer body 30. For this reason, the open state maintaining member 50 to which the flange member 50b is attached does not fall off from the surface side of the changer body 30. As described above, the nozzle changer 20 of the present embodiment incorporates the open state maintaining member 50.
こうして構成されたノズルチェンジャー20が電子部品実装装置10から取り外されている状態で作業者が吸着ノズル15を手作業で入れ替える場合について説明する。図5は、ノズルチェンジャー20が電子部品実装装置10から取り外されている状態で、ノズルチェンジャー20が開状態とされる様子を示す説明図である。ここで、ノズルチェンジャー20が電子部品実装装置10から取り外されている状態では、チェンジャー作動機構22によりシャッター40を開閉させることはできない。このため、作業者は、まず、シャッター40が閉位置にある状態(図5(a))から、スプリング48の付勢に抗してシャッター40を開位置まで手で移動させる(図5(b))。シャッター40を開位置まで移動させると、チェンジャー本体30の貫通孔33とシャッター40の貫通孔43とがちょうど重なることになる。次に、作業者は、開状態維持部材50のフランジ部材50bがチェンジャー本体30の裏面に当接するまで開状態維持部材50をチェンジャー本体30の表面側(シャッター40側)に押し出すことにより、開状態維持部材50をチェンジャー本体30から突出させてシャッター40の貫通孔43に嵌める(図5(c))。開状態維持部材50が貫通孔33,43に嵌まった状態では、作業者がシャッター40から手を離しても、貫通孔33,43の内周面と開状態維持部材50の外周面との当接によりシャッター40は移動することができないから、スプリング48の付勢に抗してシャッター40が開位置で停止することになる(図5(d))。
A case where the operator manually replaces the suction nozzle 15 with the nozzle changer 20 thus configured removed from the electronic component mounting apparatus 10 will be described. FIG. 5 is an explanatory diagram illustrating a state in which the nozzle changer 20 is opened while the nozzle changer 20 is removed from the electronic component mounting apparatus 10. Here, when the nozzle changer 20 is removed from the electronic component mounting apparatus 10, the shutter 40 cannot be opened and closed by the changer operating mechanism 22. Therefore, the operator first manually moves the shutter 40 from the state where the shutter 40 is in the closed position (FIG. 5A) to the open position against the bias of the spring 48 (FIG. 5B). )). When the shutter 40 is moved to the open position, the through hole 33 of the changer body 30 and the through hole 43 of the shutter 40 just overlap. Next, the operator pushes the open state maintaining member 50 toward the front surface side (shutter 40 side) of the changer body 30 until the flange member 50b of the open state maintaining member 50 contacts the back surface of the changer body 30. The maintenance member 50 is protruded from the changer body 30 and is fitted into the through hole 43 of the shutter 40 (FIG. 5C). In a state in which the open state maintaining member 50 is fitted in the through holes 33 and 43, the inner peripheral surface of the through holes 33 and 43 and the outer peripheral surface of the open state maintaining member 50 are maintained even if the operator releases the hand from the shutter 40. Since the shutter 40 cannot move due to the contact, the shutter 40 stops at the open position against the bias of the spring 48 (FIG. 5D).
このように、開状態維持部材50によりシャッター40が開位置にある開状態を維持することができるから、作業者は、吸着ノズル15を入れ替えする場合にスプリング48の付勢に抗してシャッター40を手で押さえ続ける必要がない。このため、吸着ノズル15の入れ替え作業における作業負担を軽減することができる。また、作業者は両手を使って吸着ノズル15の入れ替え作業を行うことができるから、作業性を向上させることができる。特に、近年は、電子部品Pの小型化に伴って吸着ノズル15のサイズも小型化しているから、両手を使えることによるメリットは大きなものとなる。これらのことから、作業者は、電子部品実装装置10から取り外されている状態のノズルチェンジャー20に対し、吸着ノズル15の入れ替え作業を効率よく行うことができる。ここで、図3(b)に示したように、シャッター40が開位置にある場合には開口部44からマーク34を視認することができる。このため、開状態維持部材50でシャッター40を開状態としたままでノズルチェンジャー20を電子部品実装装置10に取り付けるのを防止することができる。これにより、ノズルチェンジャー20を電子部品実装装置10に取り付ける際に、シャッター作動機構22のエアシリンダ24の先端部材25が、シャッター40の係合部46に係合されずに開状態のシャッター40に衝突するなどの不都合が発生するのを防止することができる。なお、開状態維持部材50をチェンジャー本体30に組み込むものとしても、開状態維持部材50は貫通孔33に収納されてチェンジャー本体30の裏面から抜け落ちることはないから、シャッター作動機構22によるシャッター40の開閉時に開状態維持部材50がシャッター40と干渉することはない。
In this way, the open state maintaining member 50 can maintain the open state in which the shutter 40 is in the open position, so that the operator resists the bias of the spring 48 when replacing the suction nozzle 15. There is no need to keep pressing with your hand. For this reason, the work burden in the replacement work of the suction nozzle 15 can be reduced. In addition, since the operator can perform the replacement work of the suction nozzle 15 using both hands, workability can be improved. In particular, in recent years, the size of the suction nozzle 15 has been reduced with the reduction in the size of the electronic component P, so that the merit of using both hands is significant. For these reasons, the operator can efficiently replace the suction nozzle 15 with respect to the nozzle changer 20 that has been detached from the electronic component mounting apparatus 10. Here, as shown in FIG. 3B, when the shutter 40 is in the open position, the mark 34 can be visually recognized from the opening 44. For this reason, it is possible to prevent the nozzle changer 20 from being attached to the electronic component mounting apparatus 10 while the shutter 40 is kept open by the open state maintaining member 50. Thus, when the nozzle changer 20 is attached to the electronic component mounting apparatus 10, the tip member 25 of the air cylinder 24 of the shutter operating mechanism 22 is not engaged with the engaging portion 46 of the shutter 40, and thus the shutter 40 is opened. It is possible to prevent inconvenience such as collision. Even if the open state maintaining member 50 is incorporated into the changer body 30, the open state maintaining member 50 is housed in the through-hole 33 and does not fall off from the back surface of the changer body 30. The open state maintaining member 50 does not interfere with the shutter 40 during opening and closing.
ここで、本実施形態の構成要素と本発明の構成要素との対応関係を明らかにする。本実施形態のノズルチェンジャー20が本発明のノズルチェンジャーに相当し、チェンジャー本体30が本体に相当し、シャッター40がシャッターに相当し、スプリング48が付勢手段に相当し、開状態維持部材50が開状態維持部材に相当する。また、チェンジャー本体30の貫通孔33が貫通孔に相当し、シャッター40の貫通孔43が連通孔に相当する。さらに、チェンジャー本体30のマーク34がマークに相当し、シャッター40の開口部44が開口部に相当する。
Here, the correspondence between the components of the present embodiment and the components of the present invention will be clarified. The nozzle changer 20 of this embodiment corresponds to the nozzle changer of the present invention, the changer main body 30 corresponds to the main body, the shutter 40 corresponds to the shutter, the spring 48 corresponds to the biasing means, and the open state maintaining member 50 It corresponds to an open state maintaining member. Further, the through hole 33 of the changer body 30 corresponds to a through hole, and the through hole 43 of the shutter 40 corresponds to a communication hole. Further, the mark 34 of the changer body 30 corresponds to the mark, and the opening 44 of the shutter 40 corresponds to the opening.
以上説明した本実施形態のノズルチェンジャー20によれば、シャッター40を開位置に移動させた状態で開状態維持部材50をチェンジャー本体30の貫通孔33とシャッター40の貫通孔43とに嵌めることにより、スプリング48の付勢に抗してシャッター40の開状態を維持することができるから、電子部品実装装置10からノズルチェンジャー20が取り外された状態で、吸着ノズル15の入れ替え作業を効率よく行うことができる。このため、電子部品実装装置10の稼働中に、使用しているものとは別のノズルチェンジャー20に、次の実装対象の回路基板Sで必要となる吸着ノズル15を予め入れておく作業を効率よく行って、次の回路基板Sに変わるタイミングで、必要な吸着ノズル15をノズルチェンジャー20ごと入れ替えることができる。以上のことから、吸着ノズル15の入れ替えに要する時間を短縮して、電子部品実装装置10の稼働率を向上させることができる。
According to the nozzle changer 20 of the present embodiment described above, the open state maintaining member 50 is fitted into the through hole 33 of the changer body 30 and the through hole 43 of the shutter 40 with the shutter 40 moved to the open position. Since the open state of the shutter 40 can be maintained against the bias of the spring 48, the suction nozzle 15 can be efficiently replaced with the nozzle changer 20 removed from the electronic component mounting apparatus 10. Can do. For this reason, during operation of the electronic component mounting apparatus 10, it is efficient to put the suction nozzle 15 necessary for the next circuit board S to be mounted in advance in a nozzle changer 20 different from that used. If necessary, the necessary suction nozzle 15 can be replaced with the nozzle changer 20 at the timing of changing to the next circuit board S. From the above, the time required for replacing the suction nozzle 15 can be shortened, and the operating rate of the electronic component mounting apparatus 10 can be improved.
また、開状態維持部材50がノズルチェンジャー20に内蔵されているから、作業者が開状態維持部材50を別個に用意する必要がない。さらに、作業者は、シャッター40を開位置に移動させて、貫通孔33に組み込まれた開状態維持部材50をシャッター40側に押し出せば、シャッター40を開状態で固定することができるから、簡易な操作でシャッター40の開状態を維持することができる。そして、開状態維持部材50と貫通孔33とをテーパ状に形成するから、開状態維持部材50が貫通孔33から抜け落ちるのを防止するための機構や部材を別途設ける必要がなく、部品点数を少なくすることができる。また、チェンジャー本体30にマーク34を形成し、シャッター40に開位置でマーク34に対向する開口部44を形成するから、シャッター40が開位置にあるか否かを容易に認識することができ、開状態維持部材50でシャッター40を開状態としたまま電子部品実装装置10に取り付けるのを防止することができる。
Also, since the open state maintaining member 50 is built in the nozzle changer 20, it is not necessary for the operator to prepare the open state maintaining member 50 separately. Furthermore, the operator can fix the shutter 40 in the open state by moving the shutter 40 to the open position and pushing the open state maintaining member 50 incorporated in the through hole 33 to the shutter 40 side. The open state of the shutter 40 can be maintained with a simple operation. Since the open state maintaining member 50 and the through-hole 33 are formed in a tapered shape, it is not necessary to separately provide a mechanism or member for preventing the open state maintaining member 50 from falling out of the through hole 33, and the number of parts can be reduced. Can be reduced. Further, since the mark 34 is formed on the changer body 30 and the opening 44 is formed on the shutter 40 so as to face the mark 34 at the open position, it can be easily recognized whether or not the shutter 40 is in the open position. The open state maintaining member 50 can prevent the shutter 40 from being attached to the electronic component mounting apparatus 10 while being in the open state.
なお、本発明は上述した実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。
Needless to say, the present invention is not limited to the above-described embodiment, and can be implemented in various modes as long as it belongs to the technical scope of the present invention.
例えば、上述した実施形態では、開状態維持部材50が貫通孔33に組み込まれるものとしたが、貫通孔に限られず、貫通していない孔(底付きの孔)に組み込まれるものとしてもよい。この場合、例えば、開状態維持部材50には、シャッター40側に引き出すための突起を上面(大径側の端面)に形成しておき、シャッター40の貫通孔43からその突起をつまんで開状態維持部材50を引き出して、開状態維持部材50を貫通孔43に嵌めるものなどとすればよい。
For example, in the above-described embodiment, the open state maintaining member 50 is incorporated into the through hole 33, but is not limited to the through hole, and may be incorporated into a hole that does not penetrate (a hole with a bottom). In this case, for example, the open state maintaining member 50 is provided with a protrusion for pulling out toward the shutter 40 on the upper surface (end surface on the large diameter side), and the protrusion is pinched from the through-hole 43 of the shutter 40 to open the state. The maintenance member 50 may be pulled out and the open state maintenance member 50 may be fitted into the through hole 43.
また、上述した実施形態では、開状態維持部材50と貫通孔33とを徐々に径が変化するテーパ状に形成したが、これに限られるものではない。例えば、開状態維持部材50を大径部と小径部とを有する段付き状に形成すると共に貫通孔33を大径孔と小径孔とを有する座繰り孔状に形成するものなどとしてもよい。
In the above-described embodiment, the open state maintaining member 50 and the through hole 33 are formed in a tapered shape whose diameter gradually changes. However, the present invention is not limited to this. For example, the open state maintaining member 50 may be formed in a stepped shape having a large diameter portion and a small diameter portion, and the through hole 33 may be formed in a counterbore shape having a large diameter hole and a small diameter hole.
また、上述した実施形態では、開状態維持部材50と貫通孔33とをテーパ状に形成することで開状態維持部材50が抜け落ちるのを防止したが、これに限られず、開状態維持部材50と貫通孔33とをストレート状に形成して抜け落ち防止の機構を別途設けてもよい。例えば、チェンジャー本体30の下面に貫通孔33を開閉可能なスライド式の蓋を設けてもよい。あるいは、貫通孔33内に径方向に連通する連通孔を形成すると共にその連通孔に貫通孔33内に突出するように付勢されたピンを設けておき、貫通孔33に収納された開状態維持部材50がピンに当接することにより抜け落ちを防止するものなどとしてもよい。
Moreover, in embodiment mentioned above, although the open state maintenance member 50 and the through-hole 33 were formed in the taper shape, it prevented that the open state maintenance member 50 fell out, but it is not restricted to this, The open state maintenance member 50 and The through-hole 33 may be formed in a straight shape, and a mechanism for preventing dropout may be provided separately. For example, a slide type lid that can open and close the through hole 33 may be provided on the lower surface of the changer body 30. Alternatively, a communication hole that communicates in the radial direction is formed in the through hole 33 and a pin that is biased to protrude into the through hole 33 is provided in the communication hole, and the open state is accommodated in the through hole 33. The maintenance member 50 may be prevented from falling off by contacting the pin.
また、上述した実施形態では、開状態維持部材50の全長は、チェンジャー本体30の厚みよりも長いものとしたが、これに限られず、チェンジャー本体30の厚みと略同じ長さに形成されていてもよいし、チェンジャー本体30の厚みよりも短い長さに形成されていてもよい。
In the above-described embodiment, the total length of the open state maintaining member 50 is longer than the thickness of the changer body 30, but is not limited thereto, and is formed to have substantially the same length as the thickness of the changer body 30. Alternatively, the length may be shorter than the thickness of the changer body 30.
また、上述した実施形態では、開状態維持部材50は、テーパ部材50aの下端面にフランジ部材50bが取り付けられるものとしたが、これに限られず、テーパ部材50aの下端近傍の外周面にテーパ部材50aの軸方向に直交するピンなどを取り付けてもよい。このようにしても、開状態維持部材50が、チェンジャー本体30の表面側から抜け落ちるのを防止することができる。あるいは、開状態維持部材50がチェンジャー本体30の表面側から抜け落ちるのを防止するための部材(フランジ部50bなど)を取り付けないものとして、開状態維持部材50をテーパ部材50aのみで構成してもよい。
In the above-described embodiment, the open state maintaining member 50 has the flange member 50b attached to the lower end surface of the taper member 50a. However, the present invention is not limited to this, and the taper member is provided on the outer peripheral surface near the lower end of the taper member 50a. You may attach the pin etc. which are orthogonal to the axial direction of 50a. Even if it does in this way, it can prevent that the open state maintenance member 50 falls out from the surface side of the changer main body 30. FIG. Alternatively, the open state maintaining member 50 may be configured by only the taper member 50a, assuming that no member (for example, the flange portion 50b) for preventing the open state maintaining member 50 from falling off from the surface side of the changer body 30 is attached. Good.
また、上述した実施形態では、チェンジャー本体30にマーク34を形成したが、これに限られず、マークの形成を省略してもよい。この場合、シャッター40の開口部44の形成も省略すればよい。
In the above-described embodiment, the mark 34 is formed on the changer body 30. However, the present invention is not limited to this, and the formation of the mark may be omitted. In this case, the formation of the opening 44 of the shutter 40 may be omitted.
また、上述した実施形態では、開状態維持部材50を一個だけとしたが、これに限られず、複数個としてもよい。この場合、チェンジャー本体30の貫通孔33とシャッター40の貫通孔43とをそれぞれ複数個ずつ設ければよい。
In the above-described embodiment, only one open state maintaining member 50 is used. However, the present invention is not limited to this, and a plurality of open state maintaining members 50 may be used. In this case, a plurality of through holes 33 in the changer body 30 and a plurality of through holes 43 in the shutter 40 may be provided.
また、上述した実施形態では、開状態維持部材50がノズルチェンジャー20に内蔵されるもの(貫通孔33に組み込まれるもの)としたが、これに限られず、開状態維持部材をノズルチェンジャー20に対して着脱可能に構成してもよい。この変形例の開状態維持部材150の構成を図6に示し、変形例の開状態維持部材150によりノズルチェンジャー120のシャッター40が開状態とされる様子を図7に示し、変形例の開状態維持部材150がノズルチェンジャー120の裏面に取り付けられた様子を図8に示す。なお、変形例のノズルチェンジャー120は、チェンジャー本体30の貫通孔33の形成を省略すると共にシャッター40の貫通孔43の形成を省略する点を除いてノズルチェンジャー20と同じ構成であるため、各構成要素にはノズルチェンジャー20と同じ図番を付した。
In the above-described embodiment, the open state maintaining member 50 is incorporated in the nozzle changer 20 (incorporated in the through hole 33). However, the present invention is not limited to this, and the open state maintaining member is connected to the nozzle changer 20. It may be configured to be detachable. The configuration of the open state maintaining member 150 of this modified example is shown in FIG. 6, and the state in which the shutter 40 of the nozzle changer 120 is opened by the open state maintaining member 150 of the modified example is shown in FIG. A state in which the maintenance member 150 is attached to the back surface of the nozzle changer 120 is shown in FIG. The modified nozzle changer 120 has the same configuration as the nozzle changer 20 except that the formation of the through hole 33 of the changer body 30 is omitted and the formation of the through hole 43 of the shutter 40 is omitted. The same reference numbers as the nozzle changer 20 are attached to the elements.
図6に示すように、変形例の開状態維持部材150は、一対の平板部材152と、一対の平板部材152の互いに向き合う平面に取り付けられる一対のスプリング154とを備える。この一対のスプリング154の付勢力は、シャッター40が開位置にあるときにシャッター40に作用するスプリング48の付勢力よりも大きくなるものとした。また、図7に示すように、チェンジャー本体30の凸部36におけるシャッター40側の壁を壁部36aとし、シャッター40の係合部46における凸部36側の壁を壁部46aとする。このため、スプリング48は、シャッター40を凸部36の壁部36aに向けて付勢することになる。
As shown in FIG. 6, the open state maintaining member 150 of the modified example includes a pair of flat plate members 152 and a pair of springs 154 attached to the planes of the pair of flat plate members 152 facing each other. The biasing force of the pair of springs 154 is greater than the biasing force of the spring 48 that acts on the shutter 40 when the shutter 40 is in the open position. Further, as shown in FIG. 7, a wall on the shutter 40 side in the convex portion 36 of the changer body 30 is a wall portion 36 a, and a wall on the convex portion 36 side in the engaging portion 46 of the shutter 40 is a wall portion 46 a. For this reason, the spring 48 urges the shutter 40 toward the wall portion 36 a of the convex portion 36.
そして、作業者がシャッター40を開位置に手で移動させた状態(図7(a))で、チェンジャー本体30の凸部36の壁部36aと、シャッター40の係合部46の壁部46aとの間に、開状態維持部材150を嵌め込むように取り付ける(図7(b),(c))。このとき、一対のスプリング154が収縮するよう一対の平板部材152が互いに近付く方向に押さえて、開状態維持部材150を凸部36の壁部36aと係合部46の壁部46aとの間に嵌め込み易い状態としながら、開状態維持部材150を嵌め込んでもよい。開状態維持部材150を嵌め込んだ後に手を離せば、スプリング154の付勢により一対の平板部材152が元の位置に戻ろうとするから、一対の平板部材152の各背面が凸部36の壁部36aと係合部46の壁部46aとに当接して、開状態維持部材150をノズルチェンジャー120に取り付けることができる。このように、開状態維持部材150は、凸部36の壁部36aと係合部46の壁部46aとの間に嵌め込み易い状態に変化するから、作業者がシャッター40を手で押さえながら開状態維持部材150を取り付ける際の負担を軽減することができる。こうしてノズルチェンジャー120に開状態維持部材150を取り付けると、図7(c)や図8に示すように、シャッター40の開状態を維持することができる。これにより、ノズルチェンジャー120(チェンジャー本体30およびシャッター40)に特別な加工を施すことなく、開状態維持部材150を取り付けてシャッター40の開状態を維持することができる。このため、変形例においても、上述した実施形態と同様に、ノズルチェンジャー120が電子部品実装装置10から取り外された状態で吸着ノズル15の入れ替え作業を効率よく行うことができる。なお、この変形例のチェンジャー本体30の凸部36が本発明の嵌合部に相当し、凸部36の壁部36aが嵌合部の壁部に相当する。
Then, the wall portion 36a of the convex portion 36 of the changer body 30 and the wall portion 46a of the engaging portion 46 of the shutter 40 in a state where the operator manually moves the shutter 40 to the open position (FIG. 7A). The open state maintaining member 150 is attached so as to be fitted between them (FIGS. 7B and 7C). At this time, the pair of flat plate members 152 is pressed toward each other so that the pair of springs 154 contract, and the open state maintaining member 150 is placed between the wall portion 36 a of the convex portion 36 and the wall portion 46 a of the engaging portion 46. The open state maintaining member 150 may be fitted while making it easy to fit. If the hand is released after the open state maintaining member 150 is fitted, the pair of flat plate members 152 try to return to their original positions by the bias of the spring 154, so that the back surfaces of the pair of flat plate members 152 are the walls of the projections 36. The open state maintaining member 150 can be attached to the nozzle changer 120 in contact with the portion 36 a and the wall portion 46 a of the engaging portion 46. In this way, the open state maintaining member 150 changes to a state where it can be easily fitted between the wall portion 36a of the convex portion 36 and the wall portion 46a of the engagement portion 46. The burden at the time of attaching the state maintenance member 150 can be reduced. When the open state maintaining member 150 is thus attached to the nozzle changer 120, the open state of the shutter 40 can be maintained as shown in FIG. 7C and FIG. Thereby, the open state maintenance member 150 can be attached and the open state of the shutter 40 can be maintained, without performing a special process to the nozzle changer 120 (changer main body 30 and shutter 40). For this reason, also in the modified example, the replacement operation of the suction nozzle 15 can be efficiently performed in a state where the nozzle changer 120 is detached from the electronic component mounting apparatus 10 as in the above-described embodiment. In addition, the convex part 36 of the changer main body 30 of this modification is equivalent to the fitting part of this invention, and the wall part 36a of the convex part 36 is equivalent to the wall part of a fitting part.
この変形例では、チェンジャー本体30に嵌合部としての凸部36を形成すると共にその凸部36が嵌め合わされる凹部23aをベース23に形成するものとしたが、これに限られず、チェンジャー本体30に嵌合部としての凹部を形成すると共にその凹部が嵌め合わされる凸部をベース23に形成するものとしてもよい。この場合でも、嵌合部としての凹部の壁部と、シャッター40の係合部46の壁部46aとの間に開状態維持部材を取り付けるものとすればよい。
In this modification, the changer main body 30 is formed with a convex portion 36 as a fitting portion and the concave portion 23a into which the convex portion 36 is fitted is formed in the base 23. However, the present invention is not limited to this. It is good also as what forms the convex part in which the concave part as a fitting part is formed in the base 23, and the concave part is fitted together. Even in this case, the open state maintaining member may be attached between the wall portion of the concave portion as the fitting portion and the wall portion 46a of the engaging portion 46 of the shutter 40.
この変形例では、電子部品実装装置10に嵌め合わされる嵌合部としての凸部36がチェンジャー本体30の裏面に形成されるものとしたが、これに限られず、嵌合部がチェンジャー本体30の側面に形成されるものとしてもよい。この場合でも、側面に形成された嵌合部と、チェンジャー本体30の表面から裏面に回り込むシャッター40の側面部分との間に開状態維持部材を取り付けるものとすればよい。
In this modified example, the convex portion 36 as a fitting portion to be fitted to the electronic component mounting apparatus 10 is formed on the back surface of the changer main body 30. It may be formed on the side surface. Even in this case, the open state maintaining member may be attached between the fitting portion formed on the side surface and the side surface portion of the shutter 40 that goes from the front surface of the changer body 30 to the back surface.
電子部品実装装置の製造産業などに利用可能である。
It can be used in the manufacturing industry of electronic component mounting equipment.
10 電子部品実装装置、12 部品供給ユニット、14 基板搬送ユニット、15 吸着ノズル、15a ノズル本体、15b フランジ部、16 部品実装ユニット、17 実装ヘッド、18 コントローラ、20,120 ノズルチェンジャー、22 チェンジャー作動機構、23 ベース、23a 凹部、24 エアシリンダ、24a ロッド、25 先端部材、26 電磁弁、30 チェンジャー本体、31 ノズル収容孔、32 ピン、33 貫通孔、34 マーク、35 スプリング支持部、36 凸部、36a 壁部、40 シャッター、41 ノズル保持孔、41a 大径孔、41b 小径孔、42 長孔、43 貫通孔、44 開口部、46 係合部、46a 壁部、47 係止部、48 スプリング、50,150 開状態維持部材、50a テーパ部材、50b フランジ部材、152 平板部材、154 スプリング、P 電子部品、S 回路基板。
10 electronic component mounting device, 12 component supply unit, 14 substrate transport unit, 15 suction nozzle, 15a nozzle body, 15b flange, 16 component mounting unit, 17 mounting head, 18 controller, 20, 120 nozzle changer, 22 changer operating mechanism , 23 base, 23a concave portion, 24 air cylinder, 24a rod, 25 tip member, 26 solenoid valve, 30 changer body, 31 nozzle receiving hole, 32 pin, 33 through hole, 34 mark, 35 spring support portion, 36 convex portion, 36a wall part, 40 shutter, 41 nozzle holding hole, 41a large diameter hole, 41b small diameter hole, 42 long hole, 43 through hole, 44 opening part, 46 engaging part, 46a wall part, 47 locking part, 48 spring, 50,150 Open state maintaining member, 50a tapered member, 50b flange member, 152 flat member, 154 a spring, P electronic components, S circuit board.
Claims (6)
- 吸着ノズルにより電子部品を吸着して回路基板に実装する電子部品実装装置に着脱可能に取り付けられるノズルチェンジャーであって、
前記吸着ノズルを収容可能な本体と、
前記本体に対して移動可能に取り付けられ、前記本体への前記吸着ノズルの出し入れを可能とする開位置と前記本体への前記吸着ノズルの出し入れを不能とする閉位置との間を移動するシャッターと、
前記本体に支持され、前記シャッターを移動方向の閉位置側に付勢する付勢手段と、
前記ノズルチェンジャーが前記電子部品実装装置から取り外された状態で開位置にある前記シャッターと前記本体とに当接し、前記付勢手段の付勢に抗して前記シャッターが開位置にある開状態を維持する開状態維持部材と、
を備えるノズルチェンジャー。 A nozzle changer that is detachably attached to an electronic component mounting apparatus that adsorbs electronic components by a suction nozzle and mounts them on a circuit board,
A main body capable of accommodating the suction nozzle;
A shutter that is movably attached to the main body and moves between an open position that allows the suction nozzle to be taken in and out of the main body and a closed position that prevents the suction nozzle from being taken in and out of the main body. ,
A biasing means supported by the main body and biasing the shutter toward the closed position in the moving direction;
The nozzle changer is in contact with the shutter and the main body in the open position with the nozzle changer removed from the electronic component mounting apparatus, and the shutter is in the open position against the bias of the biasing means. An open state maintaining member to maintain;
Nozzle changer with - 請求項1に記載のノズルチェンジャーであって、
前記開状態維持部材は、前記本体に内蔵され、前記本体に収納される場合は、前記シャッターに当接せず、前記本体から部分的に突出する場合は、該突出した部分が前記シャッターに当接して該シャッターの開状態を維持する
ノズルチェンジャー。 The nozzle changer according to claim 1,
The open state maintaining member is built in the main body, and does not abut against the shutter when housed in the main body, and when the protrusion is partially projected from the main body, the projecting portion contacts the shutter. A nozzle changer that contacts and maintains the shutter open. - 請求項2に記載のノズルチェンジャーであって、
前記本体は、貫通孔が形成され、
前記シャッターは、開位置で前記本体の貫通孔と連通する連通孔が形成され、
前記開状態維持部材は、前記本体の貫通孔に組み込まれ、前記貫通孔から部分的に突出する場合は、該突出した部分が開位置にある前記シャッターの連通孔に嵌まり込んで該シャッターの開状態を維持する
ノズルチェンジャー。 The nozzle changer according to claim 2,
The body is formed with a through hole,
The shutter is formed with a communication hole communicating with the through-hole of the main body at an open position,
The open state maintaining member is incorporated in the through hole of the main body, and when partially protruding from the through hole, the protruding portion is fitted into the communication hole of the shutter at the open position, and A nozzle changer that keeps it open. - 請求項3に記載のノズルチェンジャーであって、
前記本体は、前記開状態維持部材が嵌まるように該開状態維持部材の外径に合わせて前記貫通孔が形成され、
前記開状態維持部材は、一端の外径が他端の外径よりも大きくなるように形成された棒状部材であり、大径側が前記シャッター側となるように前記貫通孔に嵌め込まれる
ノズルチェンジャー。 The nozzle changer according to claim 3,
The through hole is formed in the main body according to the outer diameter of the open state maintaining member so that the open state maintaining member is fitted,
The open state maintaining member is a rod-shaped member formed so that an outer diameter at one end is larger than an outer diameter at the other end, and is fitted into the through-hole so that a larger diameter side becomes the shutter side. - 請求項1に記載のノズルチェンジャーであって、
前記本体は、前記電子部品実装装置に嵌め合わされる嵌合部が形成され、
前記嵌合部は、壁部を有し、
前記付勢手段は、前記シャッターを前記嵌合部の壁部に向けて付勢し、
前記開状態維持部材は、開位置にある前記シャッターと前記本体の嵌合部の壁部との間に着脱可能に取り付けられて該シャッターの開状態を維持する
ノズルチェンジャー。 The nozzle changer according to claim 1,
The main body is formed with a fitting portion to be fitted to the electronic component mounting apparatus,
The fitting portion has a wall portion,
The urging means urges the shutter toward the wall portion of the fitting portion,
The open state maintaining member is detachably attached between the shutter in the open position and the wall portion of the fitting portion of the main body, and maintains the open state of the shutter. - 請求項1ないし5いずれか1項に記載のノズルチェンジャーであって、
前記本体は、前記吸着ノズルを出し入れする側の面にマークが形成され、
前記シャッターは、閉位置で前記マークに対向する範囲から外れ、開位置で前記マークに対向する範囲に位置する開口部が形成される
ノズルチェンジャー。 The nozzle changer according to any one of claims 1 to 5,
The main body has a mark formed on a surface on the side where the suction nozzle is taken in and out,
The shutter is out of a range facing the mark at a closed position, and an opening is formed in a range facing the mark at an open position.
Priority Applications (2)
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JP2015535201A JP6177921B2 (en) | 2013-09-04 | 2013-09-04 | Nozzle changer |
PCT/JP2013/073789 WO2015033401A1 (en) | 2013-09-04 | 2013-09-04 | Nozzle changer |
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PCT/JP2013/073789 WO2015033401A1 (en) | 2013-09-04 | 2013-09-04 | Nozzle changer |
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JP2018058161A (en) * | 2016-10-05 | 2018-04-12 | 株式会社ディスコ | jig |
JP2019110347A (en) * | 2019-04-10 | 2019-07-04 | 株式会社Fuji | Rotary head type component mounting machine |
JP2021040063A (en) * | 2019-09-04 | 2021-03-11 | ヤマハ発動機株式会社 | Component mounting device and nozzle holding member |
CN113892309A (en) * | 2019-05-31 | 2022-01-04 | 株式会社富士 | Suction nozzle changing table unit |
CN117082850A (en) * | 2023-09-15 | 2023-11-17 | 芜湖雅葆轩电子科技股份有限公司 | Same-point sequential patch device of multi-element group |
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JP2018058161A (en) * | 2016-10-05 | 2018-04-12 | 株式会社ディスコ | jig |
JP2019110347A (en) * | 2019-04-10 | 2019-07-04 | 株式会社Fuji | Rotary head type component mounting machine |
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CN117082850A (en) * | 2023-09-15 | 2023-11-17 | 芜湖雅葆轩电子科技股份有限公司 | Same-point sequential patch device of multi-element group |
CN117082850B (en) * | 2023-09-15 | 2024-02-20 | 芜湖雅葆轩电子科技股份有限公司 | Same-point sequential patch device of multi-element group |
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JP6177921B2 (en) | 2017-08-09 |
JPWO2015033401A1 (en) | 2017-03-02 |
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