WO2015027871A1 - 蒸汽弹射式有机质垃圾处理机用保压弹射结构 - Google Patents

蒸汽弹射式有机质垃圾处理机用保压弹射结构 Download PDF

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Publication number
WO2015027871A1
WO2015027871A1 PCT/CN2014/085024 CN2014085024W WO2015027871A1 WO 2015027871 A1 WO2015027871 A1 WO 2015027871A1 CN 2014085024 W CN2014085024 W CN 2014085024W WO 2015027871 A1 WO2015027871 A1 WO 2015027871A1
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Prior art keywords
ejection
steam
pressure
sliding plate
maintaining
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PCT/CN2014/085024
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English (en)
French (fr)
Inventor
高卫华
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天紫环保投资控股有限公司
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Publication of WO2015027871A1 publication Critical patent/WO2015027871A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • B09B3/45Steam treatment, e.g. supercritical water gasification or oxidation

Definitions

  • the invention belongs to the field of garbage disposal machines, in particular to a pressure-proof projectile structure for a steam ejection type organic garbage disposal machine.
  • Existing waste treatment methods mainly include sanitary landfill, composting fermentation and incineration power generation.
  • waste disposal methods There are certain problems with these three types of waste disposal methods. For example: secondary pollution and long processing cycles.
  • sanitary landfills occupy a large amount of land, causing serious odors, polluting the air, leachate contaminating soil and groundwater resources, breeding bacterial viruses, and the overall decomposition time is up to 100 years.
  • the compost fermenting contaminates the air and produces a high concentration of leachate with a composting cycle of 30-45 days.
  • the front end of the incineration power generation treatment has odor pollution, and the incineration stage produces highly toxic dioxin.
  • the incineration residue contains a large amount of heavy metals, and the generated particles affect the air quality.
  • the treatment cycle is usually 3-5 days.
  • the steam blasting technology has been proposed at the beginning of the twentieth century.
  • the present application proposes a steam blasting technology applied in the field of garbage disposal, which can carry out the harmless treatment in an instant, but since the high pressure steam accompanying material is released in the instantaneous ejection and To achieve fast loading and uniform and orderly discharge, existing equipment cannot be satisfied.
  • the object of the present invention is to overcome the deficiencies of the prior art and provide a pressure-proof projectile structure for a steam ejection type organic garbage disposal machine.
  • the pressure-preserving projectile structure is simple, adapts to instantaneous ejection, is resistant to high pressure, has high strength, and is convenient for loading and loading.
  • the steel cage structure is evenly ordered when discharging, and the steel cage slides more smoothly.
  • the utility model relates to a pressure-proof projectile structure for a steam ejection type organic garbage disposal machine, which comprises a steam-holding steel cylinder and an ejection steel cage.
  • the ejection steel cage is slidably installed in a steam-preserving steel cylinder, and a steam inlet is formed on the steam-holding steel cylinder.
  • the ejection steel cage includes an upper sliding plate, a lower sliding plate and a supporting column.
  • the supporting column is fixed between the upper sliding plate and the lower sliding plate, and the feeding port is formed on the upper sliding plate to slide on the periphery of the feeding opening
  • a support column is uniformly fixed between the disk and the lower sliding plate.
  • the lower part of the support column is symmetrically fixed with two discharge guide plates.
  • the two discharge guide plates are curved, and the two discharge guide plates form a steel cage discharge port on both sides of the same.
  • a sliding guide ring is disposed in the middle of the support column.
  • a sealing rubber ring is fixed between the upper sliding plate and the steam-holding steel cylinder, and the lower A sealing rubber ring is fixed between the sliding plate and the steam-holding steel cylinder.
  • the upper sliding disk includes a feed port stop ring, an upper seal ring, and an upper support ring from top to bottom.
  • the inlet limit ring is uniformly distributed on the inner circumference of the feed port limiting ring.
  • the upper circumference of the upper sealing ring is provided with a nozzle sealing inclined wall, and an upper sealing rubber ring is fixed on the outer circumference of the upper sealing ring.
  • the lower sliding tray includes a circular tray and a lower support tray from top to bottom.
  • the lower outer circumference of the lower support disc is formed with a limited oblique side, and a lower sealing rubber ring is fixed on the outer circumference of the lower support disc above the limit oblique side.
  • the pressure-proof projectile structure of the steam ejection type organic garbage disposal machine comprises a steam-holding steel cylinder and an ejection steel cage, and the ejection steel cage is slidably installed in a steam-preserving steel cylinder, and a steam inlet is formed on the steam-holding steel cylinder.
  • the ejection steel cage includes an upper sliding plate, a lower sliding plate and a supporting column.
  • the supporting column is fixed between the upper sliding plate and the lower sliding plate, and the feeding port is formed on the upper sliding plate, and the upper sliding plate is arranged on the periphery of the feeding port.
  • the support column is uniformly fixed with the lower sliding plate.
  • the feeding port of the invention is formed at the center of the upper sliding plate, and the supporting column is arranged around the feeding port to facilitate feeding and stable support, and is arranged on the support column.
  • the lower part of the center of the sliding plate is more reliable and safe, and the feeding speed is also faster.
  • the support column is designed to allow the material to enter the normal pressure in the transient high-pressure steam state, and the high-temperature steam and the raw material that originally penetrated into the biomass cells.
  • the vapor of gas vaporized by high-temperature liquid water in the material cells rapidly expands to work, and the organic waste can be broken up to form a slurry.
  • the lower part of the support column of the invention is symmetrically fixed with two discharge guide plates, the two discharge guide plates are curved, and the two discharge guide plates form a steel cage discharge port on the same side, in the steam ejection Instantly, the material will be sprayed out evenly along the outlet of the steel cage for easy cleaning.
  • the middle of the support column of the invention is provided with a sliding guide ring, which effectively protects the overall structure of the ejection steel cage during high pressure steam ejection, and is more stable, safe and reliable in instantaneous sliding.
  • the outer wall of the upper sliding plate of the invention is fixed with a sealing rubber ring, and the outer wall of the lower sliding plate is fixed with a sealing rubber ring to ensure the sealing property of the sliding ejection, and the elastic state is instantaneously entered into the ejection state.
  • the upper sliding disk of the present invention comprises a feed port limiting ring, an upper sealing ring and an upper supporting ring from top to bottom, and the inner limiting circumference of the feeding port limiting ring is uniformly provided with a material limiting tooth, and the upper sealing ring A bead sealing inclined wall is formed on the inner circumference of the ring, and a diagonal wall sealing ring is fixed on the oblique sealing wall of the material opening, and an upper sealing rubber ring is fixed on the outer circumference of the upper sealing ring, and the structure realizes the screw cap and
  • the reliable sealing of the feed port can also be connected by means of meshing, and the limiter teeth of the material mouth can realize the reliable limit of the screw cap, especially when facing high pressure steam.
  • the lower sliding disk of the present invention comprises a circular tray and a lower support plate from top to bottom, and a lower limit beveled edge of the lower outer circumference of the lower support plate is fixed on the outer circumference of the lower support plate above the limit oblique side.
  • the lower sealing rubber ring, the design limit oblique side can ensure that it is directly pushed into the steam-holding steel cylinder during the return of the ejection ejected steel cage to improve the return efficiency.
  • the invention has simple structure, is suitable for instantaneous ejection, is resistant to high pressure and high strength, and is convenient for feeding.
  • the steam ejects the steel cage structure, the steel cage structure is evenly ordered during discharge, and the steel cage slides more smoothly.
  • Figure 1 is a schematic structural view of the present invention
  • FIG. 2 is a schematic structural view of a projectile steel cage of the present invention
  • Figure 3 is a right side view of Figure 2;
  • Fig. 4 is an enlarged cross-sectional view taken along line A-A of Fig. 2;
  • the utility model relates to a pressure-proof projectile structure for a steam ejection type organic garbage disposal machine, which comprises a steam-holding steel cylinder 9 and an ejection steel cage.
  • the ejection steel cage is slidably installed in a steam-preserving steel cylinder, and a steam inlet is formed on the steam-holding steel cylinder.
  • the ejection steel cage comprises an upper sliding plate, a lower sliding plate and a supporting column 5, the supporting column is fixed between the upper sliding plate and the lower sliding plate, and the outer sliding wall of the upper sliding plate is fixed with a sealing rubber ring 8 and the outer wall of the lower sliding plate is fixed
  • the sealing rubber ring 15 is installed, and the feeding port 6 is formed on the upper sliding plate, and the supporting column is uniformly fixed between the upper sliding plate and the lower sliding plate at the periphery of the feeding port.
  • Two discharge guide plates 11 are symmetrically fixed on the lower part of the support column, and the two discharge guide plates are arc-shaped, and the two discharge guide plates form a steel cage discharge port 17 on the same side.
  • a sliding guide ring 10 is disposed in the middle of the support column.
  • the upper sliding plate includes a feed port limiting ring 1, an upper sealing ring 7 and an upper supporting ring 3 from top to bottom.
  • the inner limiting circumference of the feeding port limiting ring is uniformly provided with a material limiting tooth 4, and the upper sealing ring
  • a bead sealing inclined wall 2 is formed on the inner circumference, and a thread and a screw cap are threaded on the upper support ring at the upper and lower sides of the bevel sealing oblique wall, and the thread is matched with the thread on the screw cap to make the ejection steel cage and the steam steel
  • the cylinder forms a closed container for vapor holding.
  • An upper sealing rubber ring is fixed on the outer circumference of the upper sealing ring.
  • the lower sliding tray includes a circular tray 13 and a lower supporting tray 14 from top to bottom, and a limited oblique side 16 is formed on the lower outer circumference of the lower supporting tray.
  • a lower sealing rubber ring is fixed on the outer circumference of the lower support plate above the limit bevel.
  • the ejection steel cage enters the steam-holding steel cylinder, and the pressure-sealing sealing is performed by the upper sealing rubber ring and the lower sealing rubber ring, and the organic garbage is put into the feeding port, and is installed at the feeding port.
  • the steam is introduced through the steam inlet of the steam-holding steel cylinder to maintain the pressure.
  • the lower sliding plate is pulled down by the pneumatic device, so that the lower sliding plate is separated from the steam-holding steel cylinder.
  • the upper part of the guide ring is retained in the steam-holding steel cylinder, and the slurry-like organic waste is sequentially ejected from the discharge port in the millisecond time.

Abstract

一种蒸汽弹射式有机质垃圾处理机用保压弹射装置,包括蒸汽保压钢筒(9)、弹射钢笼,弹射钢筒滑动安装在蒸汽保压钢筒(9)内,弹射钢笼包括上滑动盘、下滑动盘以及支撑柱(5),在上滑动盘上制出进料口(6),进料口(6)内壁上沿均布制有料口限位齿(4),在料口限位齿(4)下方的进料口(6)内壁上制有料口密封斜壁(2),在进料口(6)外围的上滑动盘与下滑动盘之间均布固装支撑柱(5),该装置结构简单,适应瞬时弹射,耐高压,强度大,方便上料,在蒸汽弹射钢笼结构时,钢笼结构出料时均匀有序,钢笼滑动更加平稳。

Description

蒸汽弹射式有机质垃圾处理机用保压弹射结构 技术领域
本发明属于垃圾处理机领域,尤其是一种蒸汽弹射式有机质垃圾 处理机用保压弹射结构。
背景技术
现有垃圾处理方法主要包括卫生填埋, 堆肥发酵和焚烧发电。这 三种垃圾处理方法均存在一定问题。例如: 产生二次污染和处理周期 长等。 其中卫生填埋大量占用土地, 产生的臭气严重, 污染空气,渗 滤液污染土壤和地下水资源, 滋生细菌病毒, 且整体分解时间长达百 年。堆肥发酵污染空气,产生高浓度的渗滤液,堆肥周期为 30-45天。 焚烧发电前端处理有异味污染, 焚烧阶段产生剧毒物质二噁英, 焚烧 残渣中含有大量的重金属, 产生的颗粒物影响空气质量, 处理周期通 常为 3-5天。 蒸汽爆碎技术在二十世纪初已经提出, 本申请提出一种 蒸汽爆碎技术应用在垃圾处理领域,可以将垃圾在瞬间进行无害化处 理,但由于高压蒸汽伴随物料要在瞬时弹射释放并且要实现快速上料 以及均匀有序出料, 现有设备无法满足。
发明内容
本发明的目的在于克服现有技术的不足,提供一种蒸汽弹射式有 机质垃圾处理机用保压弹射结构, 该保压弹射结构简单, 适应瞬时弹 射, 耐高压、 强度大, 方便上料、 在蒸汽弹射该钢笼结构时, 该钢笼 结构出料时均匀有序, 钢笼滑动更加平稳。
本发明解决其技术问题是通过以下技术方案实现的:
一种蒸汽弹射式有机质垃圾处理机用保压弹射结构,其包括蒸汽 保压钢筒以及弹射钢笼, 弹射钢笼滑动安装在蒸汽保压钢筒内, 蒸汽 保压钢筒上制有蒸汽进口, 弹射钢笼包括上滑动盘、下滑动盘以及支 撑柱, 支撑柱固装在上滑动盘与下滑动盘之间, 在上滑动盘上制出进 料口, 在进料口外围的上滑动盘与下滑动盘之间均布固装支撑柱。
而且, 所述的支撑柱下部对称固装两个出料导向板。
而且, 所述的两个出料导向板为弧形, 该两个出料导向板同侧两 端形成钢笼出料口。
而且, 所述的支撑柱中部设置有滑动导向环。
而且, 所述的上滑动盘与蒸汽保压钢筒之间固装上密封胶圈,下 滑动盘与蒸汽保压钢筒之间固装下密封胶圈。
而且, 所述的上滑动盘从上到下包括进料口限位环、上密封环以 及上支撑环。
而且, 所述的进料口限位环的内圆周上均布制有料口限位齿。 而且, 所述的上密封环的内圆周上制有料口密封斜壁, 上密封环 的外圆周上固装有上密封胶圈。
而且, 所述的下滑动盘从上到下包括圆形托盘以及下支撑盘。 而且, 所述的下支撑盘的外圆周下部制有限位斜边, 在限位斜边 上方的下支撑盘外圆周上固装有下密封胶圈。
本发明的优点和有益效果为:
1、 本蒸汽弹射式有机质垃圾处理机用保压弹射结构包括蒸汽保 压钢筒以及弹射钢笼, 弹射钢笼滑动安装在蒸汽保压钢筒内, 蒸汽保 压钢筒上制有蒸汽进口, 弹射钢笼包括上滑动盘、下滑动盘以及支撑 柱, 支撑柱固装在上滑动盘与下滑动盘之间, 在上滑动盘上制出进料 口, 在进料口外围的上滑动盘与下滑动盘之间均布固装支撑柱, 本发 明进料口制作在上滑动盘的中心位置, 支撑柱布设在进料口周围,方 便进料、支撑稳定, 比起支撑柱设置在上滑动盘中心下部位置更加可 靠安全, 进料速度也更加快, 在蒸汽弹射时, 由于本弹射钢笼设置在 蒸汽保压钢筒内进行滑动,当蒸汽保压钢筒内的蒸汽压力在 2. 5兆帕 以及以上时,支撑柱设置可以将上滑动盘以及下滑动盘受到的压力相 抵消, 在下滑动盘离开蒸汽保压钢筒的瞬间, 蒸汽压力失衡, 高压蒸 汽将弹射钢筒内的物料在瞬时间弹出、 瞬时可以达到毫秒级计算,同 时支撑柱的设计可以让物料在瞬时高压蒸汽状态进入常压,原来渗透 到生物质细胞内的高温蒸汽和生物质细胞内由高温液态水气化的蒸 汽迅速膨胀做功可以将有机质垃圾爆碎, 形成泥浆状。
2、 本发明的支撑柱下部对称固装两个出料导向板, 该两个出料 导向板为弧形, 该两个出料导向板同侧两端形成钢笼出料口, 在蒸汽 弹射瞬间物料将沿着钢笼出料口喷出均匀有序, 方便清理。
3、 本发明的支撑柱中部设置有滑动导向环, 在高压蒸汽弹射时 有效保护弹射钢笼的整体结构, 在瞬时滑动时更加稳定安全可靠。
4、 本发明的上滑动盘外壁固装上密封胶圈, 下滑动盘外壁固装 下密封胶圈,保证了滑动弹射的密闭性,实现保压瞬间进入弹射状态。
5、 本发明的上滑动盘从上到下包括进料口限位环、 上密封环以 及上支撑环, 进料口限位环的内圆周上均布制有料口限位齿, 上密封 环的内圆周上制有料口密封斜壁,该料口密封斜壁上固装一层斜壁密 封圈, 上密封环的外圆周上固装有上密封胶圈, 该结构实现了旋盖与 进料口的可靠密封, 也可以采用啮合形式进行连接, 料口限位齿实现 了对旋盖可靠限位, 尤其面对高压蒸汽时。
6、 本发明的下滑动盘从上到下包括圆形托盘以及下支撑盘, 下 支撑盘的外圆周下部制有限位斜边,在限位斜边上方的下支撑盘外圆 周上固装有下密封胶圈,设计限位斜边可以保证在弹射完毕弹射钢笼 回程时直接被顶入蒸汽保压钢筒内, 提高回程效率。
7、 本发明结构简单, 适应瞬时弹射, 耐高压、 强度大, 方便上 料、 在蒸汽弹射该钢笼结构时, 该钢笼结构出料时均匀有序, 钢笼滑 动更加平稳。
附图说明
图 1为本发明结构示意图;
图 2为本发明弹射钢笼的结构示意图;
图 3为图 2右视图;
图 4为图 2的 A-A向剖视放大图。
具体实 i ¾r式
下面通过具体实施例对本发明作进一歩详述,以下实施例只是描 述性的, 不是限定性的, 不能以此限定本发明的保护范围。
一种蒸汽弹射式有机质垃圾处理机用保压弹射结构,包括蒸汽保 压钢筒 9以及弹射钢笼, 弹射钢笼滑动安装在蒸汽保压钢筒内, 蒸汽 保压钢筒上制有蒸汽进口 12, 弹射钢笼包括上滑动盘、 下滑动盘以 及支撑柱 5, 支撑柱固装在上滑动盘与下滑动盘之间, 上滑动盘外壁 固装上密封胶圈 8, 下滑动盘外壁固装下密封胶圈 15, 其在上滑动盘 上制出进料口 6, 在进料口外围的上滑动盘与下滑动盘之间均布固装 支撑柱。 支撑柱下部对称固装两个出料导向板 11, 两个出料导向板 为弧形, 该两个出料导向板同侧两端形成钢笼出料口 17。 支撑柱中 部设置有滑动导向环 10。 上滑动盘从上到下包括进料口限位环 1、上 密封环 7以及上支撑环 3, 进料口限位环的内圆周上均布制有料口限 位齿 4, 上密封环的内圆周上制有料口密封斜壁 2, 在料口密封斜壁 上下方的上支撑环上制出螺纹与旋盖进行螺纹密封,该螺纹与旋盖上 的螺纹配合使弹射钢笼与蒸汽钢筒形成密闭容器从而进行蒸汽保压。 上密封环的外圆周上固装有上密封胶圈。下滑动盘从上到下包括圆形 托盘 13以及下支撑盘 14, 下支撑盘的外圆周下部制有限位斜边 16, 在限位斜边上方的下支撑盘外圆周上固装有下密封胶圈。
本发明在进行蒸汽弹射时, 弹射钢笼进入蒸汽保压钢筒中, 并通 过上密封胶圈以及下密封胶圈进行保压密封,将有机质垃圾从进料口 放入, 在进料口加装旋盖后进行密封, 通过蒸汽保压钢筒上的蒸汽进 口通入蒸汽, 进行保压, 当一定时间后, 通过气动装置向下拉动下滑 动盘, 使下滑动盘脱离蒸汽保压钢筒, 而导向环以上部分保留在蒸汽 保压钢筒中,实现在毫秒级时间内泥浆状有机质垃圾从出料口有序弹 射出。

Claims

权利要求
1、 一种蒸汽弹射式有机质垃圾处理机用保压弹射结构, 其特征 在于: 包括蒸汽保压钢筒以及弹射钢笼, 弹射钢笼滑动安装在蒸汽保 压钢筒内, 蒸汽保压钢筒上制有蒸汽进口, 弹射钢笼包括上滑动盘、 下滑动盘以及支撑柱, 支撑柱固装在上滑动盘与下滑动盘之间, 在上 滑动盘上制出进料口,在进料口外围的上滑动盘与下滑动盘之间均布 固装支撑柱。
2、 根据权利要求 1所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构,其特征在于:所述的支撑柱下部对称固装两个出料导向板。
3、 根据权利要求 2所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的两个出料导向板为弧形, 该两个出料 导向板同侧两端形成钢笼出料口。
4、 根据权利要求 1所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的支撑柱中部设置有滑动导向环。
5、 根据权利要求 1所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的上滑动盘与蒸汽保压钢筒之间固装上 密封胶圈, 下滑动盘与蒸汽保压钢筒之间固装下密封胶圈。
6、 根据权利要求 1所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构,其特征在于:所述的上滑动盘从上到下包括进料口限位环、 上密封环以及上支撑环。
7、 根据权利要求 6所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的进料口限位环的内圆周上均布制有料 口限位齿。
8、 根据权利要求 6所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的上密封环的内圆周上制有料口密封斜 壁, 上密封环的外圆周上固装有上密封胶圈。
9、 根据权利要求 1所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构, 其特征在于: 所述的下滑动盘从上到下包括圆形托盘以及 下支撑盘。
10、根据权利要求 9所述的蒸汽弹射式有机质垃圾处理机用保压 弹射结构,其特征在于:所述的下支撑盘的外圆周下部制有限位斜边, 在限位斜边上方的下支撑盘外圆周上固装有下密封胶圈。
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