WO2015020274A1 - Insert, tool holder, and assembly thereof - Google Patents

Insert, tool holder, and assembly thereof Download PDF

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Publication number
WO2015020274A1
WO2015020274A1 PCT/KR2013/010339 KR2013010339W WO2015020274A1 WO 2015020274 A1 WO2015020274 A1 WO 2015020274A1 KR 2013010339 W KR2013010339 W KR 2013010339W WO 2015020274 A1 WO2015020274 A1 WO 2015020274A1
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WO
WIPO (PCT)
Prior art keywords
holder
insert
connector
fastening
shape
Prior art date
Application number
PCT/KR2013/010339
Other languages
French (fr)
Korean (ko)
Inventor
임상호
안동섭
민병훈
조성우
김영흠
Original Assignee
한국야금 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 한국야금 주식회사 filed Critical 한국야금 주식회사
Publication of WO2015020274A1 publication Critical patent/WO2015020274A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/043Tool holders for a single cutting tool with cutting-off, grooving or profile cutting tools, i.e. blade- or disc-like main cutting parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/04Cutting-off tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2205/00Fixation of cutting inserts in holders
    • B23B2205/02Fixation using an elastically deformable clamping member

Definitions

  • the present invention relates to an insert used for cutting or grooving, a tool holder for receiving it and an assembly in which they are coupled to each other.
  • the insert is fastened to a cutting tool mounted on a machine tool and used to cut a workpiece composed of ferrous, nonferrous metals, nonmetallic materials, and the like.
  • Such an insert typically includes a cutting portion for cutting the workpiece directly and a fastening portion inserted into and fastened to an opening of the holder of the cutting tool.
  • the fastening part includes an upper fastening surface fastened to the ceiling surface of the opening of the holder and a lower fastening surface fastened to the bottom surface of the opening of the holder.
  • Korean Patent No. 10-0626926 as shown in FIGS. 13 and 14 has the same depth and width in the direction in which the upper fastening surface 38 or 42 is inserted into the holder, and has a "V" shape.
  • a cutting insert clamping mechanism is disclosed, which is elongated in the shape, and the lower fastening surface 32 also has the same depth and width in the inserting direction and is elongated in the shape of a “V”.
  • the upper fastening surface 38 or 42 or the lower fastening surface 32 is formed in the same depth and width in the direction of insertion into the holder, that is, it is formed in a form extending unchanged in the direction of insertion, cutting or grooving A concentrated load is applied to a part of the seam insert to cause breakage of the insert, or the insert is released due to a weakening of the fastening force due to the concentrated load applied to the part.
  • the technical problem of the present invention is to provide an insert which can distribute the load applied to the insert during cutting or grooving and can prevent the departure from the tool holder in advance.
  • Another technical problem of the present invention is to provide a tool holder capable of distributing the load applied to the insert during cutting or grooving and preventing the insertion of the insert in advance.
  • Another technical problem of the present invention is to provide an assembly of an insert and a tool holder which can distribute the load applied to the insert during cutting or grooving and can prevent the insertion of the insert in advance.
  • the insert according to the embodiment of the present invention is an insert including a cutting portion for cutting the workpiece and a holder fastening portion fastened to the tool holder, the holder fastening portion, a holder for fastening to the tool holder Fastening surface; And at least one holder connector formed on the holder fastening surface, wherein the holder connector has a shape in which its width becomes smaller or larger as it goes rearward from the cutting portion.
  • the holder connector may have a recessed channel shape.
  • the holder connector may have a shape in which the recessed depth becomes shallower or deeper toward the rear from the cutting portion.
  • the holder connector may have a shape in which the width thereof becomes smaller as the depth of the holder is increased.
  • the at least one holder connector may include first and second holder connectors, and the first and second holder connectors may be sequentially formed rearwardly from the cutting portion and spaced apart from each other.
  • the tool holder including an insert fastening portion for fastening the holder fastening portion of the insert, the insert fastening portion, an insert fastening surface for fastening the holder fastening portion of the insert; And at least one insert connector formed on the insert fastening surface, wherein the insert connector has a shape in which its width becomes smaller and larger as it goes toward the rear end of the insert fastening portion.
  • the insert connector may have a protruding rail shape.
  • the insert connector may have a shape in which the protruding degree becomes longer or shorter toward the rear end of the insert fastening portion.
  • the insert connector may have a shape in which its width decreases as the protruding length thereof becomes longer.
  • the insert and the assembly of the tool is assembled with a tool holder including an insert including a cutting portion and a holder fastening portion and an insert fastening portion to which the holder fastening portion is inserted and fastened
  • a tool holder including an insert including a cutting portion and a holder fastening portion and an insert fastening portion to which the holder fastening portion is inserted and fastened
  • the insert connector has a shape that becomes smaller or larger in width so as to correspond to the
  • the holder connector may have a recessed channel shape, and the insert connector may have a protruding rail shape.
  • the holder connector may have a shape in which the recessed depth becomes shallower or deeper as the holder fastening portion is inserted, and the insert connector has a longer or shorter protruding degree as opposed to the shape of the holder connector. It may have a shape.
  • the holder connector may have a shape in which the width thereof becomes smaller as the depth of the holder is increased, and the insert connector may have a shape in which the width thereof becomes smaller as the protruding length thereof becomes longer to correspond to the holder connector.
  • the insert connector and the holder connector may be in surface contact with each other, but the portion contacting the surface may become larger or smaller as the holder fastening portion is inserted.
  • a first surface of the insert connector facing the holder connector may be spaced apart from the holder connector, and both edges of the first surface may contact the holder connector, and the width of the first surface may correspond to the holder fastening portion. It can get smaller or larger as it is inserted.
  • the longest vertical length between the first surface and the holder connector may be shorter or longer as the direction of the holder fastening is inserted.
  • the insert, the tool holder and the assembly thereof according to the embodiment of the present invention may have the following effects.
  • the insert since the insert has a holder connector having a shape that becomes smaller or larger in width toward the rear from the cutting portion, the load applied to the insert during cutting or grooving can be distributed and due to the load distribution Departure from the tool holder can be prevented in advance.
  • the tool holder since the tool holder has an insert connector with a shape that becomes smaller or larger in width toward the rear end of the insert fastening portion, the load applied to the insert during cutting or grooving can be distributed and the load Dispersion prevents the insert from slipping off.
  • the insert has a holder connector of a shape that becomes smaller or larger in width as the holder fastening portion is inserted, and the tool holder becomes smaller or smaller in width so as to correspond to the holder connector. It has an insert connector with a larger shape, thereby distributing the load applied to the insert during cutting or grooving and preventing the insert from slipping out due to the load distribution.
  • FIG. 1 is a perspective view showing an insert according to an embodiment of the present invention.
  • FIG. 2 is a plan view illustrating the insert of FIG. 1.
  • FIG. 2 is a plan view illustrating the insert of FIG. 1.
  • FIG. 3 is a front view showing the insert of FIG.
  • FIG. 4 is a perspective view showing a tool holder according to an embodiment of the present invention.
  • FIG. 5 is a front view of the tool holder of FIG. 4.
  • FIG. 6 is an assembly perspective view illustrating an assembly process of an insert and a tool holder assembly according to an embodiment of the present invention.
  • FIG. 7 is a perspective view illustrating a state in which the assembly of the insert and the tool holder of FIG. 6 is assembled.
  • FIG. 8 is a front view illustrating the assembly of the insert and tool holder of FIG. 7.
  • FIG. 9 is a view showing sequentially the main cross-sections (a), (b), (c) and (d) to show one feature of the assembly of the insert and tool holder of FIG.
  • FIG. 10 is a view showing sequentially the main cross-sections (a), (b), (c) and (d) to show other features of the assembly of the insert and tool holder of FIG.
  • FIG. 11 is a view illustrating a process of processing a groove in a recess of a workpiece by using an assembly of an insert and a tool holder according to an exemplary embodiment of the present invention.
  • FIG. 12 is a view showing a process of cutting the main portion of the workpiece using the assembly of the insert and the tool holder according to an embodiment of the present invention.
  • FIG. 13 is a view showing a conventional cutting insert clamping mechanism.
  • FIG. 14 is a sectional view of principal parts of the cutting insert clamping mechanism of FIG. 13; FIG.
  • FIG. 1 is a perspective view illustrating an insert according to an embodiment of the present invention
  • FIG. 2 is a plan view illustrating the insert of FIG. 1
  • FIG. 3 is a front view illustrating the insert of FIG. 1.
  • Insert 100 according to an embodiment of the present invention, as shown in Figures 1 to 3, includes a cutting portion 110 and the holder fastening portion 120.
  • the cutting part 110 is a part which cuts directly the workpiece (refer to "10" of FIG. 11 or FIG. 12).
  • the holder fastening part 120 is a part fastened to the tool holder 200.
  • the holder fastening part 120 includes a holder fastening surface 121 for fastening to the tool holder 200 and at least one formed on the holder fastening surface 121.
  • the holder connector 122 may be included.
  • at least one holder connector 122 may be one, although not shown, and includes two first and second holder connectors 122a and 122b, as shown in FIGS. It may be a dog, or more.
  • the holder connector 122 is two, that is, having the first and second holder connector (122a, 122b) will be described mainly.
  • the first holder connector 122a may have a shape in which its width decreases gradually from the cutting part 110 toward the rear side (the right direction based on FIG. 2).
  • the width of the cutting portion may increase gradually toward the rear side. Therefore, compared to the conventional insert having the same width connector (see 18 in FIG. 14), when the width of the first holder connector 122a is changed, the area in contact with the tool holder 200 is changed while cutting or grooving.
  • the load applied to the seam insert 100 may be distributed and a problem in which the insert 100 is separated from the tool holder 200 due to the load distribution may be minimized.
  • the first holder connector 122a may have a recessed channel shape as shown in FIGS. 1 and 3, and may have a protruding rail shape, although not shown in another example. .
  • the first member of the tool holder 200 which is the mating member described below, is illustrated as shown in FIG. 5.
  • the insert connector 212a may have a protruding rail shape.
  • the first insert connector of the tool holder which is a mating member, may have a recessed channel shape. will be.
  • the first holder connector 122a has a recessed channel shape, as shown in FIGS. 3 and 9, the first holder connector 122a has a recessed depth toward the rear of the cutting unit 110. May have a shape that becomes shallower (see D1> D2 in FIG. 9), or may have a shape in which the recessed depth becomes deeper, although not shown in another example. Therefore, compared to a conventional insert having a connector having the same depth (see dotted line in FIG. 13), when the depth of the first holder connector 122a is changed, the area in contact with the tool holder 200 is changed while cutting or grooving. The load applied to the seam insert 100 may be further distributed, and the problem that the insert 100 is separated from the tool holder 200 due to the load distribution may be further reduced.
  • first holder connector 122a may have a shape in which the width thereof becomes smaller as the depth thereof increases.
  • first holder connector 122a may have a substantially “V” shape but have a rounded bottom surface (see FIGS. 1 and 9).
  • the second holder connector 122b is spaced apart from the first holder connector 122a and is formed on the holder fastening surface 121, and has a rearward direction in the cutting part 110. It may be formed after the first holder connector 122a as a reference. Furthermore, the first holder connector 122a has a shape that is inclined upward gradually toward the rear from the cutting portion 110, and the second holder connector 122b has a shape that gradually slopes downward from the cutting portion 110 toward the rear. Except having a second holder connector 122b is the same as the first holder connector 122a described above, so a detailed description thereof will be omitted.
  • FIGS. 4 and 5 a tool holder according to an exemplary embodiment of the present invention will be described with reference to FIGS. 4 and 5.
  • Figure 4 is a perspective view showing a tool holder according to an embodiment of the present invention
  • Figure 5 is a front view showing the tool holder of FIG.
  • Tool holder 200 according to an embodiment of the present invention, as shown in Figures 4 and 5, the tool mounting portion (not shown) and the insert fastening portion 210.
  • the tool mounting part (not shown) mounts the tool holder 200 to a cutting device (not shown).
  • the insert fastening part 210 is a part to which the holder fastening part 120 of the insert 100 is fastened. Specifically, as shown in FIGS. 4 and 5, the insert fastening part 210 includes an opening part 220 into which the holder fastening part 120 of the insert 100, which is a mating member, is inserted, and the opening part ( An insert fastening surface 211 for fastening the holder fastening portion 120 of the insert 100, which is a counterpart member, provided on a surface corresponding to the mating member among the inner surfaces of the 220 and at least formed on the insert fastening surface 211.
  • One insert connector 212 may be included.
  • At least one insert connector 212 may be one, although not shown, including two first and second insert connectors 212a and 212b, as shown in FIGS. 4 and 5. It may be a dog, or more.
  • the insert connector 212 is two, that is, having the first and second insert connector (212a) (212b) will be described mainly.
  • the first insert connector 212a may have a shape in which its width decreases gradually toward the rear end of the insert fastening portion 210.
  • the width of the fastening portion toward the rear end may be increased. Therefore, compared to a conventional tool holder having a connector having the same width (see 20 in FIG. 14), when the width of the first insert connector 212a is changed, the area in contact with the insert 100 is changed while cutting or grooving.
  • the load applied to the seam insert 100 may be distributed and a problem in which the insert 100 is separated from the tool holder 200 due to the load distribution may be minimized.
  • the first insert connector 212a may have a protruding rail shape, as shown in FIG. 5, or may have a recessed channel shape, although not shown in another example.
  • the first holder connector of the insert 100 which is the above-described mating member, as shown in FIGS. 1 and 3.
  • 122a may have a recessed channel shape.
  • the first holder connector of the insert which is the aforementioned counterpart, may have a protruding rail shape. .
  • the first insert connector 212a when the first insert connector 212a has a protruding rail shape, the first insert connector 212a is protruded toward the rear end of the insert fastening portion 210 as shown in FIGS. 5 and 9. May have a shape that becomes longer and longer (see L1 ⁇ L2 in FIG. 9), or may have a shape in which the degree of protruding becomes shorter, although not shown in another example. Therefore, compared to a conventional insert having a connector having the same protruding length (see 20 in FIG. 14), when the protruding length of the first insert connector 212a is changed, the area in contact with the insert 100 is changed while cutting or grooves are made. It is possible to further distribute the load applied to the insert 100 during processing and to further reduce the problem that the insert 100 is separated from the tool holder 200 due to the load distribution.
  • the first insert connector 212a may have a shape in which the width thereof becomes smaller as the protruding length thereof becomes longer.
  • the first insert connector 212a may have a substantially trapezoidal shape (see FIGS. 4 and 9).
  • the second insert connector 212b is spaced apart from the first insert connector 212a and is formed on the insert coupling surface 211, and faces the rear end of the insert coupling portion 210. It can be formed after the first insert connector 212a based on the direction. Furthermore, the first insert connector 212a has a shape that is inclined upward toward the rear end of the insert fastening portion 210, and the second insert connector 212b is gradually tilted downward toward the rear end of the insert fastening portion 210. Except having a photographic shape, since the second insert connector 212b is the same as the first insert connector 212a described above, a detailed description thereof will be omitted.
  • FIG. 6 is an assembly perspective view illustrating an assembly process of an insert and a tool holder assembly according to an embodiment of the present invention
  • FIG. 7 is a perspective view illustrating an assembly of the insert and tool holder assembly of FIG. 6,
  • FIG. 7 is a front view showing the assembly of the insert and the tool holder of FIG.
  • FIG. 9 is a view showing the main sections in sequence (a), (b), (c) and (d) in order to show one feature of the assembly of the insert and tool holder of FIG. 8, FIG.
  • the main sections are shown in sequence (a), (b), (c) and (d).
  • the assembly of the insert and the tool according to one embodiment of the invention includes an insert 100 and a tool holder 200.
  • the insert 100 includes a cutting part 110 and a holder fastening part 120.
  • the cutting portion 110 is a portion that directly cuts the workpiece (see “10" in FIG. 11 or 12), the cutting portion 110 of the insert 100 according to the embodiment of the present invention described above.
  • the holder fastening part 120 is a part fastened to the tool holder 200 and is the same as the holder fastening part 120 of the insert 100 according to the embodiment of the present invention described above. Therefore, with reference to the insert 100 according to an embodiment of the present invention for more specific components constituting the holder fastening portion 120.
  • the tool holder 200 includes a tool mounting part (not shown) and an insert fastening part 210.
  • the tool mounting part (not shown) is the same as the tool mounting part of the tool holder 200 according to the above-described embodiment of the present invention by mounting the tool holder 200 to a cutting device (not shown).
  • the insert fastening part 210 is a part to which the holder fastening part 120 of the insert 100 is fastened, which is the same as the insert fastening part 210 of the tool holder 200 according to the embodiment of the present invention. Therefore, with reference to the tool holder 200 according to an embodiment of the present invention for more specific components constituting the insert fastening portion 210.
  • the insert 100 has a first and second holder connector 122a having a shape that decreases in width in the direction in which the holder fastening portion 120 is inserted (or another example, but increases in shape although not shown).
  • the tool holder 200 is formed of a tapered shape (or another example, a tapered shape, not shown) to correspond to the first and second holder connectors 122a and 122b. Since the fastening area of the insert 100 and the tool holder 200 is changed in three dimensions, the first and second insert connectors 212a and 212b have a load applied to the insert 100 during cutting or grooving. It is possible to distribute and to minimize the problem that the insert 100 is separated from the tool holder 200 due to the load distribution.
  • the first insert connector 212a and the first holder connector 122a are in surface contact with each other, but the portion of the surface contact is in contact with the holder.
  • the fastening part 120 may be larger and larger toward the direction in which the fastening part 120 is inserted, and although not shown, the site contacting part may be smaller and smaller.
  • the second insert connector 212b and the second holder connector 122b are in surface contact with each other, and the surface contacted portion is fastened to the holder.
  • the portion 120 may increase in the direction in which the portion 120 is inserted, and although not illustrated as another example, the portion in contact with the surface may decrease in size. Therefore, as the fastening area is changed, the load applied to the insert 100 may be further distributed during cutting or grooving, and the problem of the insert 100 being separated from the tool holder 200 due to the load distribution may be further reduced. .
  • the first surface S1 facing the first holder connector 122a of the first insert connector 212a may be spaced apart from the first holder connector 122a, and both edges of the first surface connector S1a may be spaced apart from each other. It may be in contact with the first holder connector 122a.
  • the width of the first surface S1 (the shortest horizontal distance between both edges of the first surface S1) is fastened to the holder as shown in Figs. 8, 9 (a) and 9 (b). It may be smaller and smaller toward the direction in which the portion 120 is inserted (see a> b in FIG. 9), or may be larger and larger toward the direction in which the holder fastening portion is inserted, although not illustrated as another example.
  • first surface S1 of the second insert connector 212b facing the second holder connector 122b may be spaced apart from the second holder connector 122b, and both edges of the first surface S1 may be formed. 2 may be in contact with the holder connector 122b.
  • the width of the first surface S1 (the shortest horizontal distance between both edges of the first surface S1) is fastened to the holder as shown in Figs. 8, 9 (c) and 9 (d). It may become smaller toward the direction in which the portion 120 is inserted (see c> d in FIG. 9), or may become larger as the holder fastening portion is inserted, although not shown in another example.
  • the change of the width of the first surface S1 may be controlled by supplying a clamping force extended to the left and right and the inside of the contact region limited to a left and right section based on the long direction (inserted longitudinal direction) centerline of the insert 100. It has the role of preventing the tightening force biased in a certain section in the direction and evenly supply the fastening force in a wide section in the left and right directions, ultimately to achieve a stable fastening and increase the life of the tool.
  • the longest vertical length between the first surface S1 and the first holder connector 122a is in the direction in which the holder fastening portion is inserted as shown in FIGS. 8, 10 (a) and 10 (b). It may be shorter (see e ⁇ f in FIG. 10), and may be longer and longer in the direction in which the holder fastening part 120 is inserted, although not shown in another example.
  • the longest vertical length between the first surface S1 and the second holder connector 122b is inserted into the holder fastening portion 120 as shown in FIGS. 8, 10 (a) and 10 (b). It may become shorter and shorter in the direction (see g> h of FIG. 10), or may be longer and longer in the direction in which the holder fastening is inserted, although not shown in another example.
  • such a change in the longest vertical length may evenly distribute the fastening force to the fastening surface (for example, the upper surface) of the insert 100 to the upper and lower sides to increase the safety of the fastening force.
  • the longest vertical length may be reduced to implement a stronger fastening force.
  • the present invention can implement a three-dimensional fastening method so that the load distribution is made smoothly compared to the prior art while providing a more stable and strong fastening force. Can be.
  • Figure 11 is a view showing a process of processing a groove in the main portion of the workpiece using the assembly of the insert and the tool holder according to an embodiment of the present invention
  • Figure 12 is a view of the insert and tool holder according to an embodiment of the present invention It is a figure which shows the process of cutting the main part of a workpiece
  • the insert, the tool holder and the assembly thereof according to the embodiment of the present invention may have the following effects.
  • the insert 100 since the insert 100 has a holder connector 122 of a shape that decreases in width toward the rear from the cutting part 110 (or another example, but increases in shape, not shown), In the cutting or grooving process, the load applied to the insert 100 may be distributed, and the deviation from the tool holder 200 may be prevented due to the load distribution.
  • the insert connector 212 of the shape (or another example, but not shown) in the width of the tool holder 200 gradually decreases toward the rear end of the insert fastening portion 210 Since it is possible to disperse the load applied to the insert 100 during cutting or grooving, it is possible to prevent the departure of the insert 100 due to the load distribution.
  • the insert 100 is a holder connector of a shape (or another example, getting larger but not shown) the width becomes smaller toward the direction in which the holder fastening portion 120 is inserted (
  • the tool holder 200 has an insert connector 212 in a shape that becomes smaller in width (or in another example, that increases in shape but not shown) to correspond to the holder connector 122.
  • the load applied to the insert 100 may be distributed, and the separation of the insert 100 may be prevented due to the load distribution.
  • the present invention can be used for inserts used for cutting and tool holders for receiving them.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

The objective of the present invention is to provide an insert which is capable of distributing a load applied thereto and can prevent separation from a tool holder during a cutting operation or a processing of a groove. To this end, the insert of the present invention is an insert comprising a cutting unit for cutting a work material and a holder coupling unit coupled with the tool holder, wherein the holder coupling unit comprises: a holder coupling surface to be coupled with the tool holder; and at least one holder connection hole formed at the holder coupling surface, wherein the holder connection hole has the shape of which the width gradually reduces or increases from the cutting unit to the rear direction thereof.

Description

인서트, 공구 홀더 및 이들의 어셈블리Inserts, Tool Holders and Their Assemblies
본 발명은 절삭 또는 홈 가공을 위해 사용되는 인서트와, 이를 수용하는 공구 홀더와, 그리고 이들이 서로 결합된 어셈블리에 관한 것이다.The present invention relates to an insert used for cutting or grooving, a tool holder for receiving it and an assembly in which they are coupled to each other.
일반적으로, 인서트는 공작기계에 장착된 절삭공구에 체결되어 철, 비철금속, 비금속 재료 등으로 구성된 피삭재를 절삭 가공하는데 사용된다.In general, the insert is fastened to a cutting tool mounted on a machine tool and used to cut a workpiece composed of ferrous, nonferrous metals, nonmetallic materials, and the like.
이러한 인서트는, 통상적으로, 피삭재를 직접적으로 절삭하는 절삭부와, 절삭 공구의 홀더의 개방부에 삽입되어 체결되는 체결부를 포함한다. 참고로, 체결부는 홀더의 개방부의 천장면에 체결되는 상부 체결면과, 홀더의 개방부의 바닥면에 체결되는 하부 체결면을 포함한다.Such an insert typically includes a cutting portion for cutting the workpiece directly and a fastening portion inserted into and fastened to an opening of the holder of the cutting tool. For reference, the fastening part includes an upper fastening surface fastened to the ceiling surface of the opening of the holder and a lower fastening surface fastened to the bottom surface of the opening of the holder.
종래 기술로서, 도 13 및 도 14에 도시되어 있는 바와 같은 한국등록특허 제10-0626926호에는 상부 체결면(38 또는 42)이 홀더에 삽입되는 방향으로 동일한 깊이 및 폭을 가지며 "V"자 형태로 길게 형성되고, 하부 체결면(32) 또한 삽입되는 방향으로 동일한 깊이 및 폭을 가지며 "V"자 형태로 길게 형성되는 절삭 인서트 클램핑 기구가 개시된다. 하지만, 상부 체결면(38 또는42) 또는 하부 체결면(32)이 홀더에 삽입되는 방향으로 동일한 깊이 및 폭으로 이루어져 있어, 즉 삽입되는 방향으로 변함없이 연장되는 형태로 이루어져 있어, 절삭 또는 홈 가공시 인서트의 일부에 집중 하중이 가해져 인서트의 파손을 유발하거나, 그 일부에 가해지는 집중 하중으로 인해 체결력이 약화되면서 인서트가 이탈되는 등의 문제가 있다.In the prior art, Korean Patent No. 10-0626926 as shown in FIGS. 13 and 14 has the same depth and width in the direction in which the upper fastening surface 38 or 42 is inserted into the holder, and has a "V" shape. A cutting insert clamping mechanism is disclosed, which is elongated in the shape, and the lower fastening surface 32 also has the same depth and width in the inserting direction and is elongated in the shape of a “V”. However, the upper fastening surface 38 or 42 or the lower fastening surface 32 is formed in the same depth and width in the direction of insertion into the holder, that is, it is formed in a form extending unchanged in the direction of insertion, cutting or grooving A concentrated load is applied to a part of the seam insert to cause breakage of the insert, or the insert is released due to a weakening of the fastening force due to the concentrated load applied to the part.
본 발명의 기술적 과제는, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 공구 홀더로부터의 이탈을 미연에 막을 수 있는 인서트를 제공하는 것이다.The technical problem of the present invention is to provide an insert which can distribute the load applied to the insert during cutting or grooving and can prevent the departure from the tool holder in advance.
본 발명의 다른 기술적 과제는, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 인서트의 이탈을 미연에 막을 수 있는 공구 홀더를 제공하는 것이다.Another technical problem of the present invention is to provide a tool holder capable of distributing the load applied to the insert during cutting or grooving and preventing the insertion of the insert in advance.
본 발명의 또 다른 기술적 과제는, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 인서트의 이탈을 미연에 막을 수 있는 인서트와 공구 홀더의 어셈블리를 제공하는 것이다.Another technical problem of the present invention is to provide an assembly of an insert and a tool holder which can distribute the load applied to the insert during cutting or grooving and can prevent the insertion of the insert in advance.
상기 목적을 달성하기 위하여, 본 발명의 실시예에 따른 인서트는, 피삭재를 절삭하는 절삭부와 공구 홀더에 체결되는 홀더 체결부를 포함하는 인서트로, 상기 홀더 체결부는, 상기 공구 홀더에 체결되기 위한 홀더 체결면; 및 상기 홀더 체결면에 형성되는 적어도 하나의 홀더 연결구를 포함하고, 상기 홀더 연결구는 상기 절삭부에서 후방으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가진다.In order to achieve the above object, the insert according to the embodiment of the present invention is an insert including a cutting portion for cutting the workpiece and a holder fastening portion fastened to the tool holder, the holder fastening portion, a holder for fastening to the tool holder Fastening surface; And at least one holder connector formed on the holder fastening surface, wherein the holder connector has a shape in which its width becomes smaller or larger as it goes rearward from the cutting portion.
상기 홀더 연결구는 움푹 들어간 채널 형상을 가질 수 있다.The holder connector may have a recessed channel shape.
상기 홀더 연결구는 상기 절삭부에서 후방으로 갈수록 그 움푹 들어간 깊이가 점점 얕아지거나 점점 깊어지는 형상을 가질 수 있다.The holder connector may have a shape in which the recessed depth becomes shallower or deeper toward the rear from the cutting portion.
상기 홀더 연결구는 그 깊이가 깊어질수록 점점 그 폭이 작아지는 형상을 가질 수 있다.The holder connector may have a shape in which the width thereof becomes smaller as the depth of the holder is increased.
상기 적어도 하나의 홀더 연결구는 제1 및 제2 홀더 연결구를 포함할 수 있고, 상기 제1 및 제2 홀더 연결구는 상기 절삭부에서 후방을 향해 순차적으로 형성되되 서로 이격되어 형성될 수 있다.The at least one holder connector may include first and second holder connectors, and the first and second holder connectors may be sequentially formed rearwardly from the cutting portion and spaced apart from each other.
한편, 본 발명의 실시예에 따른 공구 홀더는, 인서트의 홀더 체결부를 체결하기 위한 인서트 체결부를 포함하는 공구 홀더로, 상기 인서트 체결부는, 상기 인서트의 홀더 체결부를 체결하기 위한 인서트 체결면; 및 상기 인서트 체결면에 형성되는 적어도 하나의 인서트 연결구를 포함하고, 상기 인서트 연결구는 상기 인서트 체결부의 후단으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가진다.On the other hand, the tool holder according to an embodiment of the present invention, a tool holder including an insert fastening portion for fastening the holder fastening portion of the insert, the insert fastening portion, an insert fastening surface for fastening the holder fastening portion of the insert; And at least one insert connector formed on the insert fastening surface, wherein the insert connector has a shape in which its width becomes smaller and larger as it goes toward the rear end of the insert fastening portion.
상기 인서트 연결구는 돌출된 레일 형상을 가질 수 있다.The insert connector may have a protruding rail shape.
상기 인서트 연결구는 상기 인서트 체결부의 후단으로 갈수록 그 돌출 정도가 점점 길어지거나 점점 짧아지는 형상을 가질 수 있다.The insert connector may have a shape in which the protruding degree becomes longer or shorter toward the rear end of the insert fastening portion.
상기 인서트 연결구는 그 돌출 정도가 길어질수록 점점 그 폭이 작아지는 형상을 가질 수 있다.The insert connector may have a shape in which its width decreases as the protruding length thereof becomes longer.
다른 한편, 본 발명의 실시예에 따른 인서트 및 공구의 어셈블리는, 절삭부와 홀더 체결부를 포함하는 인서트와 상기 홀더 체결부가 삽입되어 체결되는 인서트 체결부를 포함하는 공구 홀더가 서로 조립된 인서트 및 공구 홀더의 어셈블리로, 상기 홀더 체결부는 상기 공구 홀더에 체결되는 홀더 체결면; 및 상기 홀더 체결면에 형성되는 적어도 하나의 홀더 연결구를 포함하고, 상기 인서트 체결부는 상기 홀더 체결면이 체결되는 인서트 체결면; 및 상기 인서트 체결면에 형성되어 상기 적어도 하나의 홀더 연결구에 각각 연결되는 적어도 하나의 인서트 연결구를 포함하고, 상기 홀더 연결구는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가지고, 상기 인서트 연결구는 상기 홀더 연결구에 상응하도록 그 폭이 점점 작아지거나 점점 커지는 형상을 가진다.On the other hand, the insert and the assembly of the tool according to an embodiment of the present invention, the insert and the tool holder is assembled with a tool holder including an insert including a cutting portion and a holder fastening portion and an insert fastening portion to which the holder fastening portion is inserted and fastened An assembly of the holder fastening part, the holder fastening surface fastened to the tool holder; And at least one holder connector formed on the holder fastening surface, wherein the insert fastening portion includes an insert fastening surface to which the holder fastening surface is fastened; And at least one insert connector formed on the insert fastening surface and connected to the at least one holder connector, respectively, wherein the holder connector has a shape that becomes smaller or larger in width in the direction in which the holder fastener is inserted. In addition, the insert connector has a shape that becomes smaller or larger in width so as to correspond to the holder connector.
상기 홀더 연결구는 움푹 들어간 채널 형상을 가질 수 있고, 상기 인서트 연결구는 돌출된 레일 형상을 가질 수 있다.The holder connector may have a recessed channel shape, and the insert connector may have a protruding rail shape.
상기 홀더 연결구는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 그 움푹 들어간 깊이가 점점 얕아지거나 점점 깊어지는 형상을 가질 수 있고, 상기 인서트 연결구는 상기 홀더 연결구의 형상과 반대로 그 돌출 정도가 점점 길어지거나 점점 짧아지는 형상을 가질 수 있다.The holder connector may have a shape in which the recessed depth becomes shallower or deeper as the holder fastening portion is inserted, and the insert connector has a longer or shorter protruding degree as opposed to the shape of the holder connector. It may have a shape.
상기 홀더 연결구는 그 깊이가 깊어질수록 점점 그 폭이 작아지는 형상을 가질 수 있고, 상기 인서트 연결구는 상기 홀더 연결구에 대응되도록 그 돌출 정도가 길어질수록 점점 그 폭이 작아지는 형상을 가질 수 있다.The holder connector may have a shape in which the width thereof becomes smaller as the depth of the holder is increased, and the insert connector may have a shape in which the width thereof becomes smaller as the protruding length thereof becomes longer to correspond to the holder connector.
상기 인서트 연결구와 상기 홀더 연결구는 서로 면 접촉되되 그 면 접촉되는 부위가 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 커지거나 점점 작아질 수 있다.The insert connector and the holder connector may be in surface contact with each other, but the portion contacting the surface may become larger or smaller as the holder fastening portion is inserted.
상기 인서트 연결구 중 상기 홀더 연결구를 향하는 제1 면은 상기 홀더 연결구와 이격될 수 있고, 상기 제1 면의 양 가장자리는 상기 홀더 연결구에 접촉될 수 있으며, 상기 제1 면의 폭은 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 작아지거나 점점 커질 수 있다.A first surface of the insert connector facing the holder connector may be spaced apart from the holder connector, and both edges of the first surface may contact the holder connector, and the width of the first surface may correspond to the holder fastening portion. It can get smaller or larger as it is inserted.
상기 제1 면과 상기 홀더 연결구 사이의 최장 수직 길이는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 짧아지거나 점점 길어질 수 있다.The longest vertical length between the first surface and the holder connector may be shorter or longer as the direction of the holder fastening is inserted.
이상에서와 같이, 본 발명의 실시예에 따른 인서트, 공구 홀더 및 이들의 어셈블리는 다음과 같은 효과를 가질 수 있다.As described above, the insert, the tool holder and the assembly thereof according to the embodiment of the present invention may have the following effects.
본 발명의 실시예에 의하면, 인서트가 절삭부에서 후방으로 갈수록 폭이 점점 작아지거나 점점 커지는 형상의 홀더 연결구를 가지므로, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더로부터의 이탈을 미연에 막을 수 있다.According to the embodiment of the present invention, since the insert has a holder connector having a shape that becomes smaller or larger in width toward the rear from the cutting portion, the load applied to the insert during cutting or grooving can be distributed and due to the load distribution Departure from the tool holder can be prevented in advance.
또한, 본 발명의 실시예에 의하면, 공구 홀더가 인서트 체결부의 후단으로 갈수록 폭이 점점 작아지거나 점점 커지는 형상의 인서트 연결구를 가지므로, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 인서트의 이탈을 미연에 막을 수 있다.In addition, according to an embodiment of the present invention, since the tool holder has an insert connector with a shape that becomes smaller or larger in width toward the rear end of the insert fastening portion, the load applied to the insert during cutting or grooving can be distributed and the load Dispersion prevents the insert from slipping off.
또한, 본 발명의 실시예에 의하면, 인서트가 홀더 체결부가 삽입되는 방향으로 갈수록 폭이 점점 작아지거나 점점 커지는 형상의 홀더 연결구를 가짐과 함께, 공구 홀더가 홀더 연결구에 상응하도록 폭이 점점 작아지거나 점점 커지는 형상의 인서트 연결구를 가지므로, 절삭 또는 홈 가공시 인서트에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 인서트의 이탈을 미연에 막을 수 있다.In addition, according to an embodiment of the present invention, the insert has a holder connector of a shape that becomes smaller or larger in width as the holder fastening portion is inserted, and the tool holder becomes smaller or smaller in width so as to correspond to the holder connector. It has an insert connector with a larger shape, thereby distributing the load applied to the insert during cutting or grooving and preventing the insert from slipping out due to the load distribution.
도 1은 본 발명의 일 실시예에 따른 인서트를 나타낸 사시도이다.1 is a perspective view showing an insert according to an embodiment of the present invention.
도 2는 도 1의 인서트를 나타낸 평면도이다.FIG. 2 is a plan view illustrating the insert of FIG. 1. FIG.
도 3은 도 1의 인서트를 나타낸 정면도이다.3 is a front view showing the insert of FIG.
도 4는 본 발명의 일 실시예에 따른 공구 홀더를 나타낸 사시도이다.4 is a perspective view showing a tool holder according to an embodiment of the present invention.
도 5는 도 4의 공구 홀더를 나타낸 정면도이다.5 is a front view of the tool holder of FIG. 4.
도 6은 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리의 조립 과정을 나타낸 조립 사시도이다.6 is an assembly perspective view illustrating an assembly process of an insert and a tool holder assembly according to an embodiment of the present invention.
도 7은 도 6의 인서트 및 공구 홀더의 어셈블리가 조립된 상태를 나타낸 사시도이다.FIG. 7 is a perspective view illustrating a state in which the assembly of the insert and the tool holder of FIG. 6 is assembled.
도 8은 도 7의 인서트 및 공구 홀더의 어셈블리를 나타낸 정면도이다.8 is a front view illustrating the assembly of the insert and tool holder of FIG. 7.
도 9는 도 8의 인서트 및 공구 홀더의 어셈블리의 일 특징을 보이기 위해 요부 단면들을 (a), (b), (c) 및 (d)로 순차적으로 나타낸 도면이다.9 is a view showing sequentially the main cross-sections (a), (b), (c) and (d) to show one feature of the assembly of the insert and tool holder of FIG.
도 10은 도 8의 인서트 및 공구 홀더의 어셈블리의 다른 특징을 보이기 위해 요부 단면들을 (a), (b), (c) 및 (d)로 순차적으로 나타낸 도면이다.FIG. 10 is a view showing sequentially the main cross-sections (a), (b), (c) and (d) to show other features of the assembly of the insert and tool holder of FIG.
도 11은 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리를 이용하여 피삭재의 요부에 홈을 가공하는 과정을 나타낸 도면이다.FIG. 11 is a view illustrating a process of processing a groove in a recess of a workpiece by using an assembly of an insert and a tool holder according to an exemplary embodiment of the present invention.
도 12는 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리를 이용하여 피삭재의 요부를 절삭하는 과정을 나타낸 도면이다.12 is a view showing a process of cutting the main portion of the workpiece using the assembly of the insert and the tool holder according to an embodiment of the present invention.
도 13은 종래의 절삭 인서트 클랭핑 기구를 나타낸 도면이다.13 is a view showing a conventional cutting insert clamping mechanism.
도 14는 도 13의 절삭 인서트 클랭핑 기구의 요부 단면도이다.FIG. 14 is a sectional view of principal parts of the cutting insert clamping mechanism of FIG. 13; FIG.
이하, 첨부한 도면을 참고로 하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
도 1은 본 발명의 일 실시예에 따른 인서트를 나타낸 사시도이고, 도 2는 도 1의 인서트를 나타낸 평면도이며, 그리고 도 3은 도 1의 인서트를 나타낸 정면도이다.1 is a perspective view illustrating an insert according to an embodiment of the present invention, FIG. 2 is a plan view illustrating the insert of FIG. 1, and FIG. 3 is a front view illustrating the insert of FIG. 1.
본 발명의 일 실시예에 따른 인서트(100)는, 도 1 내지 도 3에 도시된 바와 같이, 절삭부(110)와 홀더 체결부(120)를 포함한다.Insert 100 according to an embodiment of the present invention, as shown in Figures 1 to 3, includes a cutting portion 110 and the holder fastening portion 120.
절삭부(110)는 피삭재(도 11 또는 도 12의 "10" 참조)를 직접적으로 절삭하는 부분이다. 홀더 체결부(120)는 공구 홀더(200)에 체결되는 부분이다. 구체적으로, 홀더 체결부(120)는, 도 1 내지 도 3에 도시된 바와 같이, 공구 홀더(200)에 체결되기 위한 홀더 체결면(121)과, 홀더 체결면(121)에 형성되는 적어도 하나의 홀더 연결구(122)를 포함할 수 있다. 예를 들어, 적어도 하나의 홀더 연결구(122)는, 도시되지는 않았지만 하나일 수도 있고, 도 1 내지 도 3에 도시된 바와 같이 제1 및 제2 홀더 연결구(122a)(122b)를 포함하여 두 개일 수도 있으며, 그 이상일 수도 있다. 이하에서는 홀더 연결구(122)가 두 개인 경우, 즉 제1 및 제2 홀더 연결구(122a)(122b)를 갖는 경우를 위주로 하여 설명한다.The cutting part 110 is a part which cuts directly the workpiece (refer to "10" of FIG. 11 or FIG. 12). The holder fastening part 120 is a part fastened to the tool holder 200. Specifically, as shown in FIGS. 1 to 3, the holder fastening part 120 includes a holder fastening surface 121 for fastening to the tool holder 200 and at least one formed on the holder fastening surface 121. The holder connector 122 may be included. For example, at least one holder connector 122 may be one, although not shown, and includes two first and second holder connectors 122a and 122b, as shown in FIGS. It may be a dog, or more. Hereinafter, the case where the holder connector 122 is two, that is, having the first and second holder connector (122a, 122b) will be described mainly.
제1 홀더 연결구(122a)는, 일예로 도 1 내지 도 3에 도시된 바와 같이 절삭부(110)에서 후방(도 2를 기준으로 우측 방향)으로 갈수록 그 폭이 점점 작아지는 형상을 가질 수도 있고, 다른 예로 도시되지는 않았지만 절삭부에서 후방으로 갈수록 그 폭이 점점 커지는 형상을 가질 수도 있다. 따라서, 동일한 폭의 연결구(도 14의 18 참조)를 가진 종래의 인서트에 비해, 제1 홀더 연결구(122a)의 폭을 달리 할 경우 공구 홀더(200)와 접촉되는 면적이 변화되면서 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 최소화할 수 있다.For example, as shown in FIGS. 1 to 3, the first holder connector 122a may have a shape in which its width decreases gradually from the cutting part 110 toward the rear side (the right direction based on FIG. 2). Although not shown in another example, the width of the cutting portion may increase gradually toward the rear side. Therefore, compared to the conventional insert having the same width connector (see 18 in FIG. 14), when the width of the first holder connector 122a is changed, the area in contact with the tool holder 200 is changed while cutting or grooving. The load applied to the seam insert 100 may be distributed and a problem in which the insert 100 is separated from the tool holder 200 due to the load distribution may be minimized.
특히, 제1 홀더 연결구(122a)는, 도 1 및 도 3에 도시된 바와 같이 움푹 들어간 채널(channel) 형상을 가질 수도 있고, 다른 예로 도시되지는 않았지만 돌출된 레일(rail) 형상을 가질 수도 있다. 예를 들어, 도 1 및 도 3에 도시된 바와 같이 제1 홀더 연결구(122a)가 움푹 들어간 채널 형상을 가질 경우, 도 5에 도시된 바와 같이 후술한 상대 부재인 공구 홀더(200)의 제1 인서트 연결구(212a)는 돌출된 레일 형상을 가지면 되고, 반대로 도시되지는 않았지만 제1 홀더 연결구가 돌출된 레일 형상을 가질 경우에는 상대 부재인 공구 홀더의 제1 인서트 연결구는 움푹 들어간 채널 형상을 가지면 될 것이다.In particular, the first holder connector 122a may have a recessed channel shape as shown in FIGS. 1 and 3, and may have a protruding rail shape, although not shown in another example. . For example, when the first holder connector 122a has a recessed channel shape as shown in FIGS. 1 and 3, the first member of the tool holder 200, which is the mating member described below, is illustrated as shown in FIG. 5. The insert connector 212a may have a protruding rail shape. On the contrary, when the first holder connector has a protruding rail shape, the first insert connector of the tool holder, which is a mating member, may have a recessed channel shape. will be.
또한, 제1 홀더 연결구(122a)가 움푹 들어간 채널 형상을 가질 경우, 제1 홀더 연결구(122a)는, 도 3 및 도 9에 도시된 바와 같이 절삭부(110)에서 후방으로 갈수록 그 움푹 들어간 깊이가 점점 얕아지는 형상을 가질 수도 있고(도 9의 D1>D2 참조), 다른 예로 도시되지는 않았지만 그 움푹 들어간 깊이가 점점 깊어지는 형상을 가질 수도 있다. 따라서, 동일한 깊이의 연결구(도 13의 점선 참조)를 가진 종래의 인서트에 비해, 제1 홀더 연결구(122a)의 깊이를 달리 할 경우 공구 홀더(200)와 접촉되는 면적이 변화되면서 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 더욱 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 더욱 줄일 수 있다.In addition, when the first holder connector 122a has a recessed channel shape, as shown in FIGS. 3 and 9, the first holder connector 122a has a recessed depth toward the rear of the cutting unit 110. May have a shape that becomes shallower (see D1> D2 in FIG. 9), or may have a shape in which the recessed depth becomes deeper, although not shown in another example. Therefore, compared to a conventional insert having a connector having the same depth (see dotted line in FIG. 13), when the depth of the first holder connector 122a is changed, the area in contact with the tool holder 200 is changed while cutting or grooving. The load applied to the seam insert 100 may be further distributed, and the problem that the insert 100 is separated from the tool holder 200 due to the load distribution may be further reduced.
나아가, 제1 홀더 연결구(122a)는 그 깊이가 깊어질수록 점점 그 폭이 작아지는 형상을 가질 수 있다. 예를 들어, 제1 홀더 연결구(122a)는 대략"V"자 형상을 가지되 바닥면이 둥글게 라운드진 형상을 가질 수 있다(도 1 및 도 9 참조).Further, the first holder connector 122a may have a shape in which the width thereof becomes smaller as the depth thereof increases. For example, the first holder connector 122a may have a substantially “V” shape but have a rounded bottom surface (see FIGS. 1 and 9).
제2 홀더 연결구(122b)는, 도 1 내지 도 3에 도시된 바와 같이, 제1 홀더 연결구(122a)와 이격되어 홀더 체결면(121)에 형성되되, 절삭부(110)에서 뒤를 향하는 방향을 기준으로 제1 홀더 연결구(122a)의 다음에 형성될 수 있다. 나아가, 제1 홀더 연결구(122a)는 절삭부(110)에서 후방으로 갈수록 점점 위로 경사진 형상을 가지고, 제2 홀더 연결구(122b)는 절삭부(110)에서 후방으로 갈수록 점점 아래로 경사진 형상을 갖는 것을 제외하고는, 제2 홀더 연결구(122b)는 상술한 제1 홀더 연결구(122a)와 동일하므로 이에 대한 구체적인 설명은 생략한다.As shown in FIGS. 1 to 3, the second holder connector 122b is spaced apart from the first holder connector 122a and is formed on the holder fastening surface 121, and has a rearward direction in the cutting part 110. It may be formed after the first holder connector 122a as a reference. Furthermore, the first holder connector 122a has a shape that is inclined upward gradually toward the rear from the cutting portion 110, and the second holder connector 122b has a shape that gradually slopes downward from the cutting portion 110 toward the rear. Except having a second holder connector 122b is the same as the first holder connector 122a described above, so a detailed description thereof will be omitted.
이하, 도 4 및 도 5를 참조하여, 본 발명의 일 실시예에 따른 공구 홀더에 대해 설명한다.Hereinafter, a tool holder according to an exemplary embodiment of the present invention will be described with reference to FIGS. 4 and 5.
도 4는 본 발명의 일 실시예에 따른 공구 홀더를 나타낸 사시도이고, 도 5는 도 4의 공구 홀더를 나타낸 정면도이다.Figure 4 is a perspective view showing a tool holder according to an embodiment of the present invention, Figure 5 is a front view showing the tool holder of FIG.
본 발명의 일 실시예에 따른 공구 홀더(200)는, 도 4 및 도 5에 도시된 바와 같이, 공구 장착부(미도시)와 인서트 체결부(210)를 포함한다. Tool holder 200 according to an embodiment of the present invention, as shown in Figures 4 and 5, the tool mounting portion (not shown) and the insert fastening portion 210.
공구 장착부(미도시)는 공구 홀더(200)를 절삭 기기(미도시)에 장착하는 것이다.The tool mounting part (not shown) mounts the tool holder 200 to a cutting device (not shown).
인서트 체결부(210)는 인서트(100)의 홀더 체결부(120)가 체결되는 부분이다. 구체적으로, 인서트 체결부(210)는, 도 4 및 도 5에 도시된 바와 같이, 상대 부재인 인서트(100)의 홀더 체결부(120)가 삽입되는 개방부(220)와, 이 개방부(220)의 내면 중 상대 부재와 대응되는 면에 구비되어 상대 부재인 인서트(100)의 홀더 체결부(120)를 체결하기 위한 인서트 체결면(211)과, 인서트 체결면(211)에 형성되는 적어도 하나의 인서트 연결구(212)를 포함할 수 있다. 예를 들어, 적어도 하나의 인서트 연결구(212)는, 도시되지는 않았지만 하나일 수도 있고, 도 4 및 도 5에 도시된 바와 같이 제1 및 제2 인서트 연결구(212a)(212b)를 포함하여 두 개일 수도 있으며, 그 이상일 수도 있다. 이하에서는 인서트 연결구(212)가 두 개인 경우, 즉 제1 및 제2 인서트 연결구(212a)(212b)를 갖는 경우를 위주로 하여 설명한다.The insert fastening part 210 is a part to which the holder fastening part 120 of the insert 100 is fastened. Specifically, as shown in FIGS. 4 and 5, the insert fastening part 210 includes an opening part 220 into which the holder fastening part 120 of the insert 100, which is a mating member, is inserted, and the opening part ( An insert fastening surface 211 for fastening the holder fastening portion 120 of the insert 100, which is a counterpart member, provided on a surface corresponding to the mating member among the inner surfaces of the 220 and at least formed on the insert fastening surface 211. One insert connector 212 may be included. For example, at least one insert connector 212 may be one, although not shown, including two first and second insert connectors 212a and 212b, as shown in FIGS. 4 and 5. It may be a dog, or more. Hereinafter, the case where the insert connector 212 is two, that is, having the first and second insert connector (212a) (212b) will be described mainly.
제1 인서트 연결구(212a)는, 일예로 도 4 및 도 5에 도시된 바와 같이 인서트 체결부(210)의 후단으로 갈수록 그 폭이 점점 작아지는 형상을 가질 수도 있고, 다른 예로 도시되지는 않았지만 인서트 체결부의 후단으로 갈수록 그 폭이 점점 커지는 형상을 가질 수도 있다. 따라서, 동일한 폭의 연결구(도 14의 20 참조)를 가진 종래의 공구 홀더에 비해, 제1 인서트 연결구(212a)의 폭을 달리 할 경우 인서트(100)와 접촉되는 면적이 변화되면서 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 최소화할 수 있다.For example, as shown in FIGS. 4 and 5, the first insert connector 212a may have a shape in which its width decreases gradually toward the rear end of the insert fastening portion 210. The width of the fastening portion toward the rear end may be increased. Therefore, compared to a conventional tool holder having a connector having the same width (see 20 in FIG. 14), when the width of the first insert connector 212a is changed, the area in contact with the insert 100 is changed while cutting or grooving. The load applied to the seam insert 100 may be distributed and a problem in which the insert 100 is separated from the tool holder 200 due to the load distribution may be minimized.
특히, 제1 인서트 연결구(212a)는, 도 5에 도시된 바와 같이, 돌출된 레일 형상을 가질 수도 있고, 다른 예로 도시되지는 않았지만 움푹 들어간 채널 형상을 가질 수도 있다. 예를 들어, 도 5에 도시된 바와 같이 제1 인서트 연결구(212a)가 돌출된 레일 형상을 가질 경우 도 1 및 도 3에 도시된 바와 같이 상술한 상대 부재인 인서트(100)의 제1 홀더 연결구(122a)는 움푹 들어간 채널 형상을 가지면 되고, 반대로 도시되지는 않았지만 제1 인서트 연결구가 움푹 들어간 채널 형상을 가질 경우에는 상술한 상대 부재인 인서트의 제1 홀더 연결구는 돌출된 레일 형상을 가지면 될 것이다.In particular, the first insert connector 212a may have a protruding rail shape, as shown in FIG. 5, or may have a recessed channel shape, although not shown in another example. For example, when the first insert connector 212a has a protruding rail shape as shown in FIG. 5, the first holder connector of the insert 100, which is the above-described mating member, as shown in FIGS. 1 and 3. 122a may have a recessed channel shape. On the contrary, when the first insert connector has a recessed channel shape, the first holder connector of the insert, which is the aforementioned counterpart, may have a protruding rail shape. .
또한, 제1 인서트 연결구(212a)가 돌출된 레일 형상을 가질 경우, 제1 인서트 연결구(212a)는, 도 5 및 도 9에 도시된 바와 같이 인서트 체결부(210)의 후단으로 갈수록 그 돌출 정도가 점점 길어지는 형상을 가질 수도 있고(도 9의 L1<L2 참조), 다른 예로 도시되지는 않았지만 그 돌출 정도가 점점 짧아지는 형상을 가질 수도 있다. 따라서, 동일한 돌출 길이의 연결구(도 14의 20 참조)를 가진 종래의 인서트에 비해, 제1 인서트 연결구(212a)의 돌출 길이를 달리 할 경우 인서트(100)와 접촉되는 면적이 변화되면서 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 더욱 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 더욱 줄일 수 있다.In addition, when the first insert connector 212a has a protruding rail shape, the first insert connector 212a is protruded toward the rear end of the insert fastening portion 210 as shown in FIGS. 5 and 9. May have a shape that becomes longer and longer (see L1 <L2 in FIG. 9), or may have a shape in which the degree of protruding becomes shorter, although not shown in another example. Therefore, compared to a conventional insert having a connector having the same protruding length (see 20 in FIG. 14), when the protruding length of the first insert connector 212a is changed, the area in contact with the insert 100 is changed while cutting or grooves are made. It is possible to further distribute the load applied to the insert 100 during processing and to further reduce the problem that the insert 100 is separated from the tool holder 200 due to the load distribution.
나아가, 제1 인서트 연결구(212a)는 그 돌출 정도가 길어질수록 점점 그 폭이 작아지는 형상을 가질 수 있다. 예를 들어, 제1 인서트 연결구(212a)는 대략 사다리꼴 형상을 가질 수 있다(도 4 및 도 9 참조).Furthermore, the first insert connector 212a may have a shape in which the width thereof becomes smaller as the protruding length thereof becomes longer. For example, the first insert connector 212a may have a substantially trapezoidal shape (see FIGS. 4 and 9).
제2 인서트 연결구(212b)는, 도 4 및 도 5에 도시된 바와 같이, 제1 인서트 연결구(212a)와 이격되어 인서트 체결면(211)에 형성되되, 인서트 체결부(210)의 후단을 향하는 방향을 기준으로 제1 인서트 연결구(212a)의 다음에 형성될 수 있다. 나아가, 제1 인서트 연결구(212a)는 인서트 체결부(210)의 후단으로 갈수록 점점 위로 경사진 형상을 가지고, 제2 인서트 연결구(212b)는 인서트 체결부(210)의 후단으로 갈수록 점점 아래로 경사진 형상을 갖는 것을 제외하고는, 제2 인서트 연결구(212b)는 상술한 제1 인서트 연결구(212a)와 동일하므로 이에 대한 구체적인 설명은 생략한다.As shown in FIGS. 4 and 5, the second insert connector 212b is spaced apart from the first insert connector 212a and is formed on the insert coupling surface 211, and faces the rear end of the insert coupling portion 210. It can be formed after the first insert connector 212a based on the direction. Furthermore, the first insert connector 212a has a shape that is inclined upward toward the rear end of the insert fastening portion 210, and the second insert connector 212b is gradually tilted downward toward the rear end of the insert fastening portion 210. Except having a photographic shape, since the second insert connector 212b is the same as the first insert connector 212a described above, a detailed description thereof will be omitted.
이하, 도 6 내지 도 10을 참조하여, 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리에 대해 설명한다.6 to 10, the assembly of the insert and the tool holder according to an embodiment of the present invention will be described.
도 6은 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리의 조립 과정을 나타낸 조립 사시도이고, 도 7은 도 6의 인서트 및 공구 홀더의 어셈블리가 조립된 상태를 나타낸 사시도이며, 도 8은 도 7의 인서트 및 공구 홀더의 어셈블리를 나타낸 정면도이다.FIG. 6 is an assembly perspective view illustrating an assembly process of an insert and a tool holder assembly according to an embodiment of the present invention, FIG. 7 is a perspective view illustrating an assembly of the insert and tool holder assembly of FIG. 6, and FIG. 7 is a front view showing the assembly of the insert and the tool holder of FIG.
도 9는 도 8의 인서트 및 공구 홀더의 어셈블리의 일 특징을 나타내기 위해 요부 단면들을 (a), (b), (c) 및 (d)로 순차적으로 나타낸 도면이고, 도 10은 도 8의 인서트 및 공구 홀더의 어셈블리의 다른 특징을 나타내기 위해 요부 단면들을 (a), (b), (c) 및 (d)로 순차적으로 나타낸 도면이다.FIG. 9 is a view showing the main sections in sequence (a), (b), (c) and (d) in order to show one feature of the assembly of the insert and tool holder of FIG. 8, FIG. In order to show the different features of the assembly of the insert and the tool holder, the main sections are shown in sequence (a), (b), (c) and (d).
본 발명의 일 실시예에 따른 인서트 및 공구의 어셈블리는, 도 6 내지 도 8에 도시된 바와 같이, 인서트(100)와 공구 홀더(200)를 포함한다.The assembly of the insert and the tool according to one embodiment of the invention, as shown in Figures 6 to 8, includes an insert 100 and a tool holder 200.
인서트(100)는 절삭부(110)와 홀더 체결부(120)를 포함한다. 구체적으로, 절삭부(110)는 피삭재(도 11 또는 도 12의 "10" 참조)를 직접적으로 절삭하는 부분으로, 상술한 본 발명의 일 실시예에 따른 인서트(100)의 절삭부(110)와 동일하다. 홀더 체결부(120)는 공구 홀더(200)에 체결되는 부분으로, 상술한 본 발명의 일 실시예에 따른 인서트(100)의 홀더 체결부(120)와 동일하다. 따라서, 홀더 체결부(120)를 이루는 보다 구체적인 구성요소들에 대해서는 상술한 본 발명의 일 실시예에 따른 인서트(100)를 참조하기로 한다.The insert 100 includes a cutting part 110 and a holder fastening part 120. Specifically, the cutting portion 110 is a portion that directly cuts the workpiece (see "10" in FIG. 11 or 12), the cutting portion 110 of the insert 100 according to the embodiment of the present invention described above. Is the same as The holder fastening part 120 is a part fastened to the tool holder 200 and is the same as the holder fastening part 120 of the insert 100 according to the embodiment of the present invention described above. Therefore, with reference to the insert 100 according to an embodiment of the present invention for more specific components constituting the holder fastening portion 120.
공구 홀더(200)는 공구 장착부(미도시)와 인서트 체결부(210)를 포함한다. 구체적으로, 공구 장착부(미도시)는 공구 홀더(200)를 절삭 기기(미도시)에 장착하는 것으로 상술한 본 발명의 일 실시예에 따른 공구 홀더(200)의 공구 장착부와 동일하다. 인서트 체결부(210)는 인서트(100)의 홀더 체결부(120)가 체결되는 부분으로, 상술한 본 발명의 일 실시예에 따른 공구 홀더(200)의 인서트 체결부(210)와 동일하다. 따라서, 인서트 체결부(210)를 이루는 보다 구체적인 구성요소들에 대해서는 상술한 본 발명의 일 실시예에 따른 공구 홀더(200)를 참조하기로 한다.The tool holder 200 includes a tool mounting part (not shown) and an insert fastening part 210. Specifically, the tool mounting part (not shown) is the same as the tool mounting part of the tool holder 200 according to the above-described embodiment of the present invention by mounting the tool holder 200 to a cutting device (not shown). The insert fastening part 210 is a part to which the holder fastening part 120 of the insert 100 is fastened, which is the same as the insert fastening part 210 of the tool holder 200 according to the embodiment of the present invention. Therefore, with reference to the tool holder 200 according to an embodiment of the present invention for more specific components constituting the insert fastening portion 210.
특히, 인서트(100)는 홀더 체결부(120)가 삽입되는 방향으로 갈수록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 제1 및 제2 홀더 연결구(122a)(122b)를 가짐과 함께, 공구 홀더(200)는 제1 및 제2 홀더 연결구(122a)(122b)에 상응하도록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 제1 및 제2 인서트 연결구(212a)(212b)를 가지므로, 인서트(100)와 공구 홀더(200)의 체결 면적이 3차원적으로 변화되면서 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 최소화할 수 있다.In particular, the insert 100 has a first and second holder connector 122a having a shape that decreases in width in the direction in which the holder fastening portion 120 is inserted (or another example, but increases in shape although not shown). And 122b), the tool holder 200 is formed of a tapered shape (or another example, a tapered shape, not shown) to correspond to the first and second holder connectors 122a and 122b. Since the fastening area of the insert 100 and the tool holder 200 is changed in three dimensions, the first and second insert connectors 212a and 212b have a load applied to the insert 100 during cutting or grooving. It is possible to distribute and to minimize the problem that the insert 100 is separated from the tool holder 200 due to the load distribution.
이와 더불어, 도 8, 도 9(a) 및 도 9(b)에 도시된 바와 같이, 제1 인서트 연결구(212a)와 제1 홀더 연결구(122a)는 서로 면접촉되되 그 면접촉되는 부위가 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 커질 수도 있고, 도시되지는 않았지만 그 면접촉되는 부위가 점점 작아질 수도 있다. 또한, 도 8, 도 9(c) 및 도 9(d)에 도시된 바와 같이, 제2 인서트 연결구(212b)와 제2 홀더 연결구(122b)는 서로 면접촉되되 그 면접촉되는 부위가 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 커질 수도 있고, 다른 예로 도시되지는 않았지만 그 면접촉되는 부위가 점점 작아질 수도 있다. 따라서, 체결 면적이 달라짐에 따라 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 더욱 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터 인서트(100)가 이탈되는 문제를 더욱 줄일 수 있다.In addition, as shown in FIGS. 8, 9 (a) and 9 (b), the first insert connector 212a and the first holder connector 122a are in surface contact with each other, but the portion of the surface contact is in contact with the holder. The fastening part 120 may be larger and larger toward the direction in which the fastening part 120 is inserted, and although not shown, the site contacting part may be smaller and smaller. In addition, as shown in FIGS. 8, 9 (c) and 9 (d), the second insert connector 212b and the second holder connector 122b are in surface contact with each other, and the surface contacted portion is fastened to the holder. The portion 120 may increase in the direction in which the portion 120 is inserted, and although not illustrated as another example, the portion in contact with the surface may decrease in size. Therefore, as the fastening area is changed, the load applied to the insert 100 may be further distributed during cutting or grooving, and the problem of the insert 100 being separated from the tool holder 200 due to the load distribution may be further reduced. .
구체적으로, 제1 인서트 연결구(212a) 중 제1 홀더 연결구(122a)를 향하는 제1 면(S1)은 제1 홀더 연결구(122a)와 이격될 수 있고, 제1 면(S1)의 양 가장자리는 제1 홀더 연결구(122a)에 접촉될 수 있다. 이 경우, 제1 면(S1)의 폭[제1 면(S1)의 양 가장자리 사이의 최단 수평 거리]은, 도 8, 도 9(a) 및 도 9(b)에 도시된 바와 같이 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 작아질 수도 있고(도 9의 a>b 참조), 다른 예로 도시되지는 않았지만 홀더 체결부가 삽입되는 방향으로 갈수록 점점 커질 수도 있다. 또한, 제2 인서트 연결구(212b) 중 제2 홀더 연결구(122b)를 향하는 제1 면(S1)은 제2 홀더 연결구(122b)와 이격될 수 있고, 제1 면(S1)의 양 가장자리는 제2 홀더 연결구(122b)에 접촉될 수 있다. 이 경우, 제1 면(S1)의 폭[제1 면(S1)의 양 가장자리 사이의 최단 수평 거리]은, 도 8, 도 9(c) 및 도 9(d)에 도시된 바와 같이 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 작아질 수도 있고(도 9의 c>d 참조), 다른 예로 도시되지는 않았지만 홀더 체결부가 삽입되는 방향으로 갈수록 점점 커질 수도 있다.Specifically, the first surface S1 facing the first holder connector 122a of the first insert connector 212a may be spaced apart from the first holder connector 122a, and both edges of the first surface connector S1a may be spaced apart from each other. It may be in contact with the first holder connector 122a. In this case, the width of the first surface S1 (the shortest horizontal distance between both edges of the first surface S1) is fastened to the holder as shown in Figs. 8, 9 (a) and 9 (b). It may be smaller and smaller toward the direction in which the portion 120 is inserted (see a> b in FIG. 9), or may be larger and larger toward the direction in which the holder fastening portion is inserted, although not illustrated as another example. In addition, the first surface S1 of the second insert connector 212b facing the second holder connector 122b may be spaced apart from the second holder connector 122b, and both edges of the first surface S1 may be formed. 2 may be in contact with the holder connector 122b. In this case, the width of the first surface S1 (the shortest horizontal distance between both edges of the first surface S1) is fastened to the holder as shown in Figs. 8, 9 (c) and 9 (d). It may become smaller toward the direction in which the portion 120 is inserted (see c> d in FIG. 9), or may become larger as the holder fastening portion is inserted, although not shown in another example.
따라서, 이러한 제1 면(S1)의 폭의 변화는 인서트(100)의 장방향(삽입되는 길이 방향) 중심선을 기준으로 좌우 일정 구간에 국한된 접촉을 좀더 좌우 및 내측으로 확장된 체결력을 공급함으로써 좌우 방향으로 일정 구간에 편중된 체결력을 방지하고 좌우 방향으로 넓은 구간에 고르게 체결력을 공급하는 역할을 가지게 되어, 궁극적으로 안정된 체결을 구현함과 동시에 공구의 수명을 증가시킬 수 있다.Accordingly, the change of the width of the first surface S1 may be controlled by supplying a clamping force extended to the left and right and the inside of the contact region limited to a left and right section based on the long direction (inserted longitudinal direction) centerline of the insert 100. It has the role of preventing the tightening force biased in a certain section in the direction and evenly supply the fastening force in a wide section in the left and right directions, ultimately to achieve a stable fastening and increase the life of the tool.
나아가, 제1 면(S1)과 제1 홀더 연결구(122a) 사이의 최장 수직 길이는, 도 8, 도 10(a) 및 도 10(b)에 도시된 바와 같이 홀더 체결부가 삽입되는 방향으로 갈수록 점점 짧아질 수도 있고(도 10의 e<f 참조), 다른 예로 도시되지는 않았지만 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 길어질 수도 있다. 또한, 제1 면(S1)과 제2 홀더 연결구(122b) 사이의 최장 수직 길이는, 도 8, 도 10(a) 및 도 10(b)에 도시된 바와 같이 홀더 체결부(120)가 삽입되는 방향으로 갈수록 점점 짧아질 수도 있고(도 10의 g>h 참조), 다른 예로 도시되지는 않았지만 홀더 체결부가 삽입되는 방향으로 갈수록 점점 길어질 수도 있다.Furthermore, the longest vertical length between the first surface S1 and the first holder connector 122a is in the direction in which the holder fastening portion is inserted as shown in FIGS. 8, 10 (a) and 10 (b). It may be shorter (see e <f in FIG. 10), and may be longer and longer in the direction in which the holder fastening part 120 is inserted, although not shown in another example. In addition, the longest vertical length between the first surface S1 and the second holder connector 122b is inserted into the holder fastening portion 120 as shown in FIGS. 8, 10 (a) and 10 (b). It may become shorter and shorter in the direction (see g> h of FIG. 10), or may be longer and longer in the direction in which the holder fastening is inserted, although not shown in another example.
따라서, 이러한 최장 수직 길이의 변화는 인서트(100)의 체결면(예를 들어, 상면)에 대한 체결력을 상하측으로 고르게 배분하여 체결력의 안전성을 높일 수 있다. 또한, 인서트 체결부(210)가 하강하는 경우 상기 최장 수직 길이를 감소시켜 보다 강력한 체결력을 구현할 수 있다.Therefore, such a change in the longest vertical length may evenly distribute the fastening force to the fastening surface (for example, the upper surface) of the insert 100 to the upper and lower sides to increase the safety of the fastening force. In addition, when the insert fastening portion 210 descends, the longest vertical length may be reduced to implement a stronger fastening force.
결과적으로 보면, 종래의 인서트와 공구 홀더의 체결은 2차원적 체결이지만, 본 발명은 3차원적 체결 방식을 구현할 수 있어 종래 기술에 비해 하중 분산이 원활하게 이루어지면서 보다 안정되고 강한 체결력을 부여할 수 있다.As a result, although the conventional insert and the fastening of the tool holder is a two-dimensional fastening, the present invention can implement a three-dimensional fastening method so that the load distribution is made smoothly compared to the prior art while providing a more stable and strong fastening force. Can be.
이하, 도 11 및 도 12를 참조하여, 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리를 이용한 피삭재의 절삭을 통해 본 발명의 작용효과를 보다 상세히 설명한다.11 and 12, the operation and effect of the present invention through the cutting of the workpiece using the assembly of the insert and the tool holder according to an embodiment of the present invention will be described in more detail.
도 11은 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리를 이용하여 피삭재의 요부에 홈을 가공하는 과정을 나타낸 도면이고, 도 12는 본 발명의 일 실시예에 따른 인서트 및 공구 홀더의 어셈블리를 이용하여 피삭재의 요부를 절삭하는 과정을 나타낸 도면이다.11 is a view showing a process of processing a groove in the main portion of the workpiece using the assembly of the insert and the tool holder according to an embodiment of the present invention, Figure 12 is a view of the insert and tool holder according to an embodiment of the present invention It is a figure which shows the process of cutting the main part of a workpiece | work using an assembly.
도 11에 도시된 바와 같이, 1번, 2번 및 3번 화살표 방향으로 본 발명의 인서트 및 공구 홀더의 어셈블리가 이동되는 동안, 2번 경로시 인서트(100)의 떨림이나 이동 우려가 있으며, 3번 경로시 인서트(100)의 체결 방향의 반대로 절입 이송되므로 인서트(100)가 이탈될 우려가 있으나, 본 발명에서는 보다 안정적이고 강한 체결력이 제공되므로 2번 측면절입시 안정적이고 3번 백페이싱(back facing)시 체결 단면 변화로 인한 슬립(이탈)을 방지할 수 있다. As shown in FIG. 11, while the assembly of the insert and the tool holder of the present invention is moved in the directions of arrows 1, 2 and 3, there is a fear of tremor or movement of the insert 100 in the second path. There is a risk that the insert 100 is detached because the insert 100 is inserted in the opposite direction of the fastening direction of the insert 100 during the second path, but in the present invention, a more stable and strong fastening force is provided, so it is stable at the time of two side infeeds and the back facing 3 times. When facing, it is possible to prevent slippage due to the change of fastening cross section.
도 12에 도시된 바와 같이, 1번 및 2번 화살표 방향으로 본 발명의 인서트 및 공구 홀더의 어셈블리가 이동되는 동안, 2번 경로시 가공면과 공구 사이에서 간섭 현상이 발생되어 인서트(100)가 이탈될 우려가 있으나, 본 발명에서는 변화되는 체결 단면으로 인해 간섭 현상에 의한 인서트(100)의 슬립(이탈)을 구조적으로 방지할 수 있다.As shown in FIG. 12, while the assembly of the insert and the tool holder of the present invention is moved in the directions of arrows 1 and 2, an interference phenomenon occurs between the machining surface and the tool during the 2nd path, and thus the insert 100 is moved. Although there is a risk of departure, the present invention can structurally prevent slippage of the insert 100 due to an interference phenomenon due to the changed fastening cross section.
이상에서와 같이, 본 발명의 실시예에 따른 인서트, 공구 홀더 및 이들의 어셈블리는 다음과 같은 효과를 가질 수 있다.As described above, the insert, the tool holder and the assembly thereof according to the embodiment of the present invention may have the following effects.
본 발명의 실시예에 의하면, 인서트(100)가 절삭부(110)에서 후방으로 갈수록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 홀더 연결구(122)를 가지므로, 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 공구 홀더(200)로부터의 이탈을 미연에 막을 수 있다.According to the embodiment of the present invention, since the insert 100 has a holder connector 122 of a shape that decreases in width toward the rear from the cutting part 110 (or another example, but increases in shape, not shown), In the cutting or grooving process, the load applied to the insert 100 may be distributed, and the deviation from the tool holder 200 may be prevented due to the load distribution.
또한, 본 발명의 실시예에 의하면, 공구 홀더(200)가 인서트 체결부(210)의 후단으로 갈수록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 인서트 연결구(212)를 가지므로, 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 인서트(100)의 이탈을 미연에 막을 수 있다.In addition, according to an embodiment of the present invention, the insert connector 212 of the shape (or another example, but not shown) in the width of the tool holder 200 gradually decreases toward the rear end of the insert fastening portion 210 Since it is possible to disperse the load applied to the insert 100 during cutting or grooving, it is possible to prevent the departure of the insert 100 due to the load distribution.
또한, 본 발명의 실시예에 의하면, 인서트(100)가 홀더 체결부(120)가 삽입되는 방향으로 갈수록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 홀더 연결구(122)를 가짐과 함께, 공구 홀더(200)가 홀더 연결구(122)에 상응하도록 폭이 점점 작아지는 형상(또는 다른 예로, 도시되지는 않았지만 점점 커지는 형상)의 인서트 연결구(212)를 가지므로, 절삭 또는 홈 가공시 인서트(100)에 가해지는 하중을 분산시킬 수 있으며 하중 분산으로 인해 인서트(100)의 이탈을 미연에 막을 수 있다.In addition, according to the embodiment of the present invention, the insert 100 is a holder connector of a shape (or another example, getting larger but not shown) the width becomes smaller toward the direction in which the holder fastening portion 120 is inserted ( In addition to having 122), the tool holder 200 has an insert connector 212 in a shape that becomes smaller in width (or in another example, that increases in shape but not shown) to correspond to the holder connector 122. When cutting or grooving, the load applied to the insert 100 may be distributed, and the separation of the insert 100 may be prevented due to the load distribution.
이상에서 본 발명의 바람직한 실시예에 대하여 상세하게 설명하였지만 본 발명의 권리범위는 이에 한정되는 것은 아니고 다음의 청구범위에서 정의하고 있는 본 발명의 기본 개념을 이용한 당업자의 여러 변형 및 개량 형태 또한 본 발명의 권리범위에 속하는 것이다.Although the preferred embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concepts of the present invention defined in the following claims are also provided. It belongs to the scope of rights.
본 발명은 절삭 가공을 위해 사용되는 인서트와, 이를 수용하는 공구 홀더 등에 사용될 수 있다.The present invention can be used for inserts used for cutting and tool holders for receiving them.

Claims (16)

  1. 피삭재를 절삭하는 절삭부와 공구 홀더에 체결되는 홀더 체결부를 포함하는 인서트로,An insert comprising a cutting portion for cutting the workpiece and a holder fastening portion fastened to the tool holder,
    상기 홀더 체결부는The holder fastening portion
    상기 공구 홀더에 체결되기 위한 홀더 체결면; 및A holder fastening surface for fastening to the tool holder; And
    상기 홀더 체결면에 형성되는 하나 이상의 홀더 연결구At least one holder connector formed on the holder fastening surface
    를 포함하고,Including,
    상기 홀더 연결구는 상기 절삭부에서 후방으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가지는 인서트.The holder connector has a shape that becomes smaller or larger in width as it goes backward from the cutting portion.
  2. 제1항에서, In claim 1,
    상기 홀더 연결구는 움푹 들어간 채널 형상을 가지는 인서트.The holder connector has a recessed channel shape.
  3. 제2항에서, In claim 2,
    상기 홀더 연결구는 상기 절삭부에서 후방으로 갈수록 그 움푹 들어간 깊이가 점점 얕아지거나 점점 깊어지는 형상을 가지는 인서트.The holder connector has a shape in which the recessed depth is gradually shallower or deeper toward the rear from the cutting portion.
  4. 제3항에서, In claim 3,
    상기 홀더 연결구는 그 깊이가 깊어질수록 점점 그 폭이 작아지는 형상을 가지는 인서트.The holder connector has a shape in which the width becomes smaller as the depth is deeper.
  5. 제1항 내지 제4항 중 어느 한 항에서,The method according to any one of claims 1 to 4,
    상기 하나 이상의 홀더 연결구는 제1 및 제2 홀더 연결구를 포함하고, 상기 제1 및 제2 홀더 연결구는 상기 절삭부에서 후방을 향해 순차적으로 형성되되 서로 이격되어 있는 인서트.The at least one holder connector comprising first and second holder connectors, wherein the first and second holder connectors are sequentially formed rearward from the cut and spaced apart from each other.
  6. 인서트의 홀더 체결부를 체결하기 위한 인서트 체결부를 포함하는 공구 홀더로,A tool holder comprising an insert fastening for fastening a holder fastening of an insert,
    상기 인서트 체결부는The insert fastening portion
    상기 인서트의 홀더 체결부를 체결하기 위한 인서트 체결면; 및Insert fastening surface for fastening the holder fastening portion of the insert; And
    상기 인서트 체결면에 형성되는 하나 이상의 인서트 연결구One or more insert connectors formed on the insert fastening surface
    를 포함하고,Including,
    상기 인서트 연결구는 상기 인서트 체결부의 후단으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가지는 공구 홀더.The insert connector is a tool holder having a shape that becomes smaller or larger in width toward the rear end of the insert fastening portion.
  7. 제6항에서,In claim 6,
    상기 인서트 연결구는 돌출된 레일 형상을 가지는 인서트.The insert connector has a protruding rail shape.
  8. 제7항에서,In claim 7,
    상기 인서트 연결구는 상기 인서트 체결부의 후단으로 갈수록 그 돌출 정도가 점점 길어지거나 점점 짧아지는 형상을 가지는 공구 홀더.The insert connector has a shape in which the protruding degree is longer or shorter toward the rear end of the insert fastening portion.
  9. 제8항에서,In claim 8,
    상기 인서트 연결구는 그 돌출 정도가 길어질수록 점점 그 폭이 작아지는 형상을 가지는 공구 홀더.The insert connector is a tool holder having a shape that becomes smaller as the protruding length is longer.
  10. 절삭부와 홀더 체결부를 포함하는 인서트와, 상기 홀더 체결부가 삽입되어 체결되는 인서트 체결부를 포함하는 공구 홀더가 서로 조립된 인서트 및 공구 홀더의 어셈블리로,An insert and a tool holder assembly in which a tool holder including an insert including a cutting part and a holder fastening part and an insert fastening part into which the holder fastening part is inserted and fastened are assembled to each other,
    상기 홀더 체결부는The holder fastening portion
    상기 공구 홀더에 체결되는 홀더 체결면; 및A holder fastening surface fastened to the tool holder; And
    상기 홀더 체결면에 형성되는 하나 이상의 홀더 연결구를 포함하고,At least one holder connector formed on the holder fastening surface,
    상기 인서트 체결부는The insert fastening portion
    상기 홀더 체결면이 체결되는 인서트 체결면; 및An insert fastening surface to which the holder fastening surface is fastened; And
    상기 인서트 체결면에 형성되어 상기 하나 이상의 홀더 연결구에 각각 연결되는 하나 이상의 인서트 연결구를 포함하고,At least one insert connector formed on the insert fastening surface and connected to the at least one holder connector, respectively;
    상기 홀더 연결구는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 그 폭이 점점 작아지거나 점점 커지는 형상을 가지고,The holder connector has a shape in which the width becomes smaller or larger as the holder fastening portion is inserted in the direction,
    상기 인서트 연결구는 상기 홀더 연결구에 상응하도록 그 폭이 점점 작아지거나 점점 커지는 형상을 가지는 인서트 및 공구 홀더의 어셈블리.The insert connector is an assembly of insert and tool holder having a shape that becomes smaller or larger in width to correspond to the holder connector.
  11. 제10항에서,In claim 10,
    상기 홀더 연결구는 움푹 들어간 채널 형상을 가지고,The holder connector has a recessed channel shape,
    상기 인서트 연결구는 돌출된 레일 형상을 가지는 인서트 및 공구 홀더의 어셈블리.The insert connector is an assembly of insert and tool holder having a protruding rail shape.
  12. 제11항에서,In claim 11,
    상기 홀더 연결구는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 그 움푹 들어간 깊이가 점점 얕아지거나 점점 깊어지는 형상을 가지고,The holder connector has a shape in which the recessed depth becomes shallower or deeper toward the holder fastening portion is inserted,
    상기 인서트 연결구는 상기 홀더 연결구의 형상과 반대로 그 돌출 정도가 점점 길어지거나 점점 짧아지는 형상을 가지는 인서트 및 공구 홀더의 어셈블리.The insert connector has an insert and a tool holder assembly having a shape in which the protruding degree becomes longer or shorter than the shape of the holder connector.
  13. 제12항에서,In claim 12,
    상기 홀더 연결구는 그 깊이가 깊어질수록 점점 그 폭이 작아지는 형상을 가지고,The holder connector has a shape that becomes smaller as the depth deeper,
    상기 인서트 연결구는 상기 홀더 연결구에 대응되도록 그 돌출 정도가 길어질수록 점점 그 폭이 작아지는 형상을 가지는 인서트 및 공구 홀더의 어셈블리.The insert connector is an assembly of the insert and the tool holder has a shape that becomes smaller as the protruding length is increased so as to correspond to the holder connector.
  14. 제13항에서.In claim 13.
    상기 인서트 연결구와 상기 홀더 연결구는 서로 면 접촉되되 그 면 접촉되는 부위가 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 커지거나 점점 작아지는 인서트 및 공구 홀더의 어셈블리.And the insert connector and the holder connector are in surface contact with each other, but the parts contacted with the insert connector become larger or smaller in the direction in which the holder fastening portion is inserted.
  15. 제14항에서,The method of claim 14,
    상기 인서트 연결구 중 상기 홀더 연결구를 향하는 제1 면은 상기 홀더 연결구와 이격되고,A first surface of the insert connector facing the holder connector is spaced apart from the holder connector,
    상기 제1 면의 양 가장자리는 상기 홀더 연결구에 접촉되고,Both edges of the first face contact the holder connector,
    상기 제1 면의 폭은 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 작아지거나 점점 커지는 인서트 및 공구 홀더의 어셈블리.An assembly of insert and tool holder in which the width of the first surface becomes smaller or larger as the holder fastening portion is inserted in the direction of insertion.
  16. 제15항에서,The method of claim 15,
    상기 제1 면과 상기 홀더 연결구 사이의 최장 수직 길이는 상기 홀더 체결부가 삽입되는 방향으로 갈수록 점점 짧아지거나 점점 길어지는 인서트 및 공구 홀더의 어셈블리.The longest vertical length between the first face and the holder connector is shorter or longer as the direction of the holder fastening is inserted.
PCT/KR2013/010339 2013-08-07 2013-11-14 Insert, tool holder, and assembly thereof WO2015020274A1 (en)

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KR1020130093624A KR101531975B1 (en) 2013-08-07 2013-08-07 Assembly of insert and tool holder
KR10-2013-0093624 2013-08-07

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WO2015020274A1 true WO2015020274A1 (en) 2015-02-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017052026A (en) * 2015-09-07 2017-03-16 三菱マテリアル株式会社 Tool body of cutting edge replaceable grooving tool, and cutting edge replaceable grooving tool

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