WO2015012773A1 - A balloon diameter control unit for a cabling apparatus - Google Patents

A balloon diameter control unit for a cabling apparatus Download PDF

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Publication number
WO2015012773A1
WO2015012773A1 PCT/TR2014/000195 TR2014000195W WO2015012773A1 WO 2015012773 A1 WO2015012773 A1 WO 2015012773A1 TR 2014000195 W TR2014000195 W TR 2014000195W WO 2015012773 A1 WO2015012773 A1 WO 2015012773A1
Authority
WO
WIPO (PCT)
Prior art keywords
outer yarn
balloon
yarn
control unit
motor
Prior art date
Application number
PCT/TR2014/000195
Other languages
French (fr)
Inventor
Mehmet Agrikli
M. Hüseyin ATES
Original Assignee
Kordsa Global Endustriyel Iplik Ve Kord Bezi Sanayi Ve Ticaret Anonim Sirketi
Agteks Orme Ve Tekstil Endustriyel Sanayi Ve Ticaret Ltd Sti
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kordsa Global Endustriyel Iplik Ve Kord Bezi Sanayi Ve Ticaret Anonim Sirketi, Agteks Orme Ve Tekstil Endustriyel Sanayi Ve Ticaret Ltd Sti filed Critical Kordsa Global Endustriyel Iplik Ve Kord Bezi Sanayi Ve Ticaret Anonim Sirketi
Priority to EP14741997.2A priority Critical patent/EP3024966A1/en
Priority to KR1020167004865A priority patent/KR101876965B1/en
Priority to TR2016/00852T priority patent/TR201600852T2/en
Priority to RU2016106110A priority patent/RU2682786C2/en
Priority to LU92683A priority patent/LU92683B1/en
Publication of WO2015012773A1 publication Critical patent/WO2015012773A1/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • D02G3/285—Doubled, plied, or cabled threads one yarn running over the feeding spool of another yarn
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00—Guides for filamentary materials; Supports therefor
    • B65H57/22—Guides for filamentary materials; Supports therefor adapted to prevent excessive ballooning of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/388—Regulating forwarding speed
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a balloon diameter control unit which enables the balloon diameter to be directly controlled by means of the position sensors in twisting machines making direct cabling, and thus to decrease the energy consumption.
  • the first step performed in cord fabric production is to twist yarns to be used in the structure of the cord fabric. It was determined that the balloon effect occurring during this twisting process causes more energy consumption than required.
  • the current twisting machines making direct cabling performs twisting process of one outer yarn and one inner yarn on a regulator. Cabling is a process to provide more elasticity to two cords.
  • the twisted yarns (cords) are placed inside the tire by being cabled in two or more layers, and this provides elasticity to the tire. While performing this, the inner yarn is fed towards the regulator from the position called pot vessel.
  • the outer yarn is fed from the creel.
  • the yarn fed from the creel enters into the regulator with the yarn fed from the pot, and the twisted yarns are cabled on top of each other, and then the product is wound around the winding cylinder.
  • the outer yarn Before the outer yarn is fed to the regulator, it enters into the spindle motor, and the yarn coming out of the disc on the spindle motor is directed between the pot and the sheet limiting the position via the yarn twisting plate.
  • a balloon is formed between the pot vessel and the sheet.
  • a control about balloon diameter is not practiced.
  • the balloon is formed depending on the speed applied in the machine and the dtex value of the product, and comprises the large part of the energy consumption. The energy consumption increases with the increasing dtex value. Increase in speed and dtex caused by the centrifugal effect causes a direct increase in the energy consumption.
  • no precaution can be taken against breaking or tension changes.
  • German Patent document no DE4220824 an application known in the state of the art, twister for pneumatic yarn spinning from fiber bundle- has two -twisters in series with polygonal yarn passage and final balloon limit.
  • the twister has two twisting units. Their jets inject compressed air into yarn channels which act as eddy chambers, in series behind each other.
  • a yarn balloon control is at the outlet of the second twister.
  • the channel passing through, as the yarn passage, is expanded into a polygonal cross section. The structure restricts the movement of the developing yarn, so that it travels on a straight line with limited ballooning movement.
  • the Great Britain patent document no GB38901 discloses improvements in spinning and/or twisting textile fiber and artificial silk.
  • spinning or twisting threads of natural fibers or of artificial silk balloon forming and tangential breaking during the yarn passing through the rotating bobbin is enabled to be determined.
  • an adjustable yarn guide By means of an adjustable yarn guide, the balloon formation is controlled.
  • the biggest problem in applications known in the state of the art is that the outer yarn feeding system is only connected to brake.
  • the brake is not an equipment that can response any problem occurring in outer yarn feeding. Furthermore, it is ineffective against the unnecessary loosening or narrowing occurring in case of balloon formation. Balloon formation or the size of the balloon in the final product is ineffective after a certain point. It is expected that the said required maximum values are provided and it can adapt to the changing conditions after that.
  • the present objective of the present invention is to provide a balloon diameter control unit in order to control the diameter of the balloon formed during twisting with a feedback created by sensors in regulator+spindle motors and thus to minimize the energy consumption.
  • Figure 1 is the schematic view of the inventive balloon diameter control unit
  • the inventive balloon diameter control unit (1) comprises a control card (2) which receives the information about the coming angle of the outer yarn (8) sent to the twisting member (T) via sensors (3) located on the regulator (4) and the spindle motor (5), and therefore which controls the outer yarn feeding motor (6) in order to arrange the properties of outer yarn (8) such as its angle, tension that is effective in determining the balloon diameter value.
  • the control card (2) arranges the outer yarn transmission speed of the outer yarn feed motor (6) with feedback in accordance with the information it receives from the sensors (3).
  • the angle difference between the outer yarn (8) exiting from the spindle motor (5) and entering the regulator (4) determines the status of the balloon around the pot. If this angle is above a certain level, the outer yarn (8) starts to wrapped around the disc surrounding the spindle motor (5), and this causes the balloon formed around to pot to become larger unnecessarily.
  • a control card (2) controls the outer yarn feeding motor (6) according to the angle values of the regulator (4) and the spindle motor (5).
  • the said control card (2) receives the required angle information from the regulator (4) and the spindle motor (5) via the sensors (3) located thereon, and controls the balloon. Therefore, the diameter of the balloon is continuously kept at the desired level.
  • Feeding outer yarn (8) is provided with the outer yarn (8) to be dispersed to the regulator /4) during the rotation of the spindle motor (5) in the state of the art.
  • the outer yarn feeding motor (6) enabling the outer yarn (8) to be fed to the twisting member (T) is preferred as a step motor in order to perform this feeding in a controlled way with pulses given to the motor.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Prostheses (AREA)
  • Knitting Machines (AREA)

Abstract

The present invention relates to a balloon diameter control unit (1) which enables the balloon diameter to be directly controlled by means of position sensors (3) in a twisting machine for direct cabling. The present objective is to provide a balloon diameter control unit in order to control the diameter of the balloon formed during twisting with a feedback and thus to minimize the energy consumption.

Description

DESCRIPTION
A BALLOON DIAMETER CONTROL UNIT FOR A CABLING APPARATUS
Field of the Invention
The present invention relates to a balloon diameter control unit which enables the balloon diameter to be directly controlled by means of the position sensors in twisting machines making direct cabling, and thus to decrease the energy consumption. Background of the Invention
The first step performed in cord fabric production is to twist yarns to be used in the structure of the cord fabric. It was determined that the balloon effect occurring during this twisting process causes more energy consumption than required. The current twisting machines making direct cabling performs twisting process of one outer yarn and one inner yarn on a regulator. Cabling is a process to provide more elasticity to two cords. The twisted yarns (cords) are placed inside the tire by being cabled in two or more layers, and this provides elasticity to the tire. While performing this, the inner yarn is fed towards the regulator from the position called pot vessel. The outer yarn is fed from the creel. The yarn fed from the creel enters into the regulator with the yarn fed from the pot, and the twisted yarns are cabled on top of each other, and then the product is wound around the winding cylinder. Before the outer yarn is fed to the regulator, it enters into the spindle motor, and the yarn coming out of the disc on the spindle motor is directed between the pot and the sheet limiting the position via the yarn twisting plate. A balloon is formed between the pot vessel and the sheet. A control about balloon diameter is not practiced. The balloon is formed depending on the speed applied in the machine and the dtex value of the product, and comprises the large part of the energy consumption. The energy consumption increases with the increasing dtex value. Increase in speed and dtex caused by the centrifugal effect causes a direct increase in the energy consumption. At the same time, since feeding the outer yarn is performed with only outer yarn brake control, no precaution can be taken against breaking or tension changes.
German Patent document no DE4220824, an application known in the state of the art, twister for pneumatic yarn spinning from fiber bundle- has two -twisters in series with polygonal yarn passage and final balloon limit. The twister has two twisting units. Their jets inject compressed air into yarn channels which act as eddy chambers, in series behind each other. A yarn balloon control is at the outlet of the second twister. The channel passing through, as the yarn passage, is expanded into a polygonal cross section. The structure restricts the movement of the developing yarn, so that it travels on a straight line with limited ballooning movement.
The Great Britain patent document no GB38901 1, an application known in the state of the art, discloses improvements in spinning and/or twisting textile fiber and artificial silk. In spinning or twisting threads of natural fibers or of artificial silk, balloon forming and tangential breaking during the yarn passing through the rotating bobbin is enabled to be determined. By means of an adjustable yarn guide, the balloon formation is controlled.
The biggest problem in applications known in the state of the art is that the outer yarn feeding system is only connected to brake. The brake is not an equipment that can response any problem occurring in outer yarn feeding. Furthermore, it is ineffective against the unnecessary loosening or narrowing occurring in case of balloon formation. Balloon formation or the size of the balloon in the final product is ineffective after a certain point. It is expected that the said required maximum values are provided and it can adapt to the changing conditions after that.
Summary of the Invention The present objective of the present invention is to provide a balloon diameter control unit in order to control the diameter of the balloon formed during twisting with a feedback created by sensors in regulator+spindle motors and thus to minimize the energy consumption.
Detailed Description of the Invention
"A balloon diameter control unit" developed to fulfill the objectives of the present invention is illustrated in the accompanying figure, wherein:
Figure 1 is the schematic view of the inventive balloon diameter control unit
The components shown in the figures are each given reference numbers as follows:
1. Balloon diameter control unit
2. Control card
3. Sensor
4. Regulator
5. Spindle motor
6. Outer yarn feeding motor
7. Inner yarn
8. Outer yarn
T. Twisting member
B. Reel
The inventive balloon diameter control unit (1) comprises a control card (2) which receives the information about the coming angle of the outer yarn (8) sent to the twisting member (T) via sensors (3) located on the regulator (4) and the spindle motor (5), and therefore which controls the outer yarn feeding motor (6) in order to arrange the properties of outer yarn (8) such as its angle, tension that is effective in determining the balloon diameter value. In order to adjust the amount of the yarn (7, 8) in the balloon formed around the pot, the control card (2) arranges the outer yarn transmission speed of the outer yarn feed motor (6) with feedback in accordance with the information it receives from the sensors (3).
The angle difference between the outer yarn (8) exiting from the spindle motor (5) and entering the regulator (4) determines the status of the balloon around the pot. If this angle is above a certain level, the outer yarn (8) starts to wrapped around the disc surrounding the spindle motor (5), and this causes the balloon formed around to pot to become larger unnecessarily. In the control system which the inventive balloon diameter control unit (1), a control card (2) controls the outer yarn feeding motor (6) according to the angle values of the regulator (4) and the spindle motor (5). The said control card (2) receives the required angle information from the regulator (4) and the spindle motor (5) via the sensors (3) located thereon, and controls the balloon. Therefore, the diameter of the balloon is continuously kept at the desired level. By means of the said balloon diameter control performed by utilizing the information received from the regulator (4) and the spindle motor (5), it will not be affected from the maintenance need of the machine, maintenance need of the bearings in the spindle motor (5) or the style changes in the final product. Moreover, creating separate formula for each dtex value will not be required.
Feeding outer yarn (8) is provided with the outer yarn (8) to be dispersed to the regulator /4) during the rotation of the spindle motor (5) in the state of the art. However in the inventive balloon diameter control unit (1), the outer yarn feeding motor (6) enabling the outer yarn (8) to be fed to the twisting member (T) is preferred as a step motor in order to perform this feeding in a controlled way with pulses given to the motor.
The most important factor in balloon control is that the outer yarn (8) feeding is performed in a controlled way. By this means, both a significant decrease such as 14-21+ is observed in the energy consumption depending on the dtex value, and breaking originating from the outer yarn (8) decreases nearly 80% since the outer yarn (8) feeding is provided through a step motor and with feedbacks from the sensor (3) in a controlled way.

Claims

A balloon diameter control unit (1) which enables to control the balloon formed because of the angle difference between the outer yarn (8) exiting from the spindle motor (5) and entering the regulator (4) and becoming larger by the outer yarn (8) wrapping around the disc surrounding the spindle motor (5), and characterized by
a control card (2) which receives the information about the coming angle of the outer yarn (8) sent to the twisting member (T) via sensors (3) located on the regulator (4) and the spindle motor (5), and therefore which controls the outer yarn feeding motor (6) in order to arrange the properties of outer yarn (8) such as feeding angle of the outer yarn (8) from the spindle motor (5) to the regulator (4) and the tension of the outer yarn (8) during this feeding that is effective in determining the balloon diameter value.
A balloon diameter control unit (1) according to claim 1, characterized by the control card (2) which arranges the outer yarn transmission speed of the outer yarn feed motor (6) with feedback in accordance with the information it receives from the sensors (3) in order to adjust the amount of the yarn (7, 8) in the balloon formed around the pot.
A balloon diameter control unit (1) according to claim 1 or 2, characterized by outer yarn feeding motor (6) which is a step motor that enables the outer yarn (8) to be fed to the twisting member (T) and this feed to be done in a controlled way with the pulses given to the motor.
PCT/TR2014/000195 2013-07-24 2014-05-29 A balloon diameter control unit for a cabling apparatus WO2015012773A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP14741997.2A EP3024966A1 (en) 2013-07-24 2014-05-29 A balloon diameter control unit for a cabling apparatus
KR1020167004865A KR101876965B1 (en) 2013-07-24 2014-05-29 A balloon diameter control unit
TR2016/00852T TR201600852T2 (en) 2013-07-24 2014-05-29 Balloon Diameter Control Unit
RU2016106110A RU2682786C2 (en) 2013-07-24 2014-05-29 Device for controlling diameter of yarn balloon
LU92683A LU92683B1 (en) 2013-07-24 2014-05-29 Balloon diameter control unit wiring device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2013/08986 2013-07-24
TR201308986 2013-07-24

Publications (1)

Publication Number Publication Date
WO2015012773A1 true WO2015012773A1 (en) 2015-01-29

Family

ID=51212935

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2014/000195 WO2015012773A1 (en) 2013-07-24 2014-05-29 A balloon diameter control unit for a cabling apparatus

Country Status (6)

Country Link
EP (1) EP3024966A1 (en)
KR (1) KR101876965B1 (en)
LU (1) LU92683B1 (en)
RU (1) RU2682786C2 (en)
TR (1) TR201600852T2 (en)
WO (1) WO2015012773A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016001164A1 (en) 2016-02-02 2017-08-03 Saurer Germany Gmbh & Co. Kg Method and device for operating a workstation of a thread balloon-forming textile machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2731785A (en) * 1953-01-26 1956-01-24 vibber
US2870596A (en) * 1957-09-04 1959-01-27 Alfred W Vibber Twisting spindle balloon control
EP0477497A1 (en) * 1990-08-25 1992-04-01 Barmag Ag Twisting machine
FR2944296A1 (en) * 2009-04-14 2010-10-15 Ritm METHOD AND DEVICE FOR TRANSFORMING WIRES BY DOUBLE TORSION OR DIRECT WIRING

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19811240C2 (en) * 1998-03-14 2000-05-31 Memminger Iro Gmbh Thread delivery device with improved thread run
WO2006069562A1 (en) * 2004-12-31 2006-07-06 Lindauer Dornier Gesellschaft Mbh Gauze cloth and method and mechanical loom for producing the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2731785A (en) * 1953-01-26 1956-01-24 vibber
US2870596A (en) * 1957-09-04 1959-01-27 Alfred W Vibber Twisting spindle balloon control
EP0477497A1 (en) * 1990-08-25 1992-04-01 Barmag Ag Twisting machine
FR2944296A1 (en) * 2009-04-14 2010-10-15 Ritm METHOD AND DEVICE FOR TRANSFORMING WIRES BY DOUBLE TORSION OR DIRECT WIRING

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016001164A1 (en) 2016-02-02 2017-08-03 Saurer Germany Gmbh & Co. Kg Method and device for operating a workstation of a thread balloon-forming textile machine
EP3202964A1 (en) 2016-02-02 2017-08-09 Saurer Germany GmbH & Co. KG Method and device for operating a workstation of a textile machine forming yarn balloons

Also Published As

Publication number Publication date
LU92683B1 (en) 2015-07-24
EP3024966A1 (en) 2016-06-01
RU2016106110A (en) 2017-08-29
KR20160048084A (en) 2016-05-03
TR201600852T2 (en) 2016-06-21
RU2682786C2 (en) 2019-03-21
KR101876965B1 (en) 2018-07-11

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