WO2015012551A1 - Method and apparatus for continuously recovering (meth)acrylic acid - Google Patents
Method and apparatus for continuously recovering (meth)acrylic acid Download PDFInfo
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- WO2015012551A1 WO2015012551A1 PCT/KR2014/006608 KR2014006608W WO2015012551A1 WO 2015012551 A1 WO2015012551 A1 WO 2015012551A1 KR 2014006608 W KR2014006608 W KR 2014006608W WO 2015012551 A1 WO2015012551 A1 WO 2015012551A1
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- acrylic acid
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
- C07C51/44—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
Definitions
- the present invention relates to a method and apparatus for continuous recovery of (meth) acrylic acid.
- (Meth) acrylic acid is generally prepared by a method of reacting gas phase oxidation in the presence of a catalyst with compounds such as propane, propylene and (meth) acrolein.
- propane, propylene and the like are reacted by gas phase oxidation reaction in the presence of a suitable catalyst in the reaction. It is converted into (meth) acrylic acid via (meth) arklane, and (meth) acrylic acid, unreacted propane or propylene, (meth) arklane, inert gas, carbon dioxide, water vapor, and various reactions by the reaction at the rear end of the reactor.
- a reaction product mixed gas is obtained that includes organic byproducts (acetic acid, low boiling byproducts, high boiling byproducts, and the like).
- the said (meth) acrylic acid containing mixed gas is contacted with absorption solvents, such as process water, in a (meth) acrylic acid absorption tower, and is collect
- absorption solvents such as process water
- a method of azeotropic distillation using a hydrophobic solvent in a distillation column is known as a method for separating water and acetic acid from an aqueous (meth) acrylic acid solution obtained in a (meth) acrylic acid absorption tower.
- the azeotropic distillation method is a method of effectively recovering (meth) acrylic acid by recovering acetic acid, which is a main by-product of (meth) acrylic acid synthesis reaction, with water through a distillation process using a hydrophobic solvent.
- the inventors of the present invention through the Republic of Korea Patent Publication No.
- the azeotropic distillation method and the previously described method of recovering (meth) acrylic acid not only consume a large amount of energy in the process of distilling an aqueous (meth) acrylic acid solution, but also have a high processing burden of the distillation process. Due to the polymer production by the polymerization of meth) acrylic acid there is a problem that the stability of the process operation is inferior, such as normal operation is impossible.
- the present invention is to provide a method for continuous recovery of (meth) acrylic acid, which can significantly reduce energy consumption and enable stable recovery of (meth) acrylic acid and operation of a continuous process.
- this invention is providing the apparatus which can be used for the continuous collection
- the balance obtained through the extraction process is supplied to at least one point corresponding to 10 to 30% from the top of the (meth) acrylic acid absorption tower,
- the weight ratio of the extraction solvent to the aqueous solution of (meth) acrylic acid supplied to the extraction column is more than 0.3 and less than 1.0, the continuous recovery method of (meth) acrylic acid Is provided.
- the absorption process is performed in a packed column type (meth) acrylic acid absorption tower, and the balance obtained through the extraction process is compared with the total packing height of the (meth) acrylic acid absorption tower. It may be supplied to at least one point corresponding to 10 to 30% from the top.
- the absorption process is carried out in the (meth) acrylic acid absorption tower of the multistage tray type (multistage tray type), the balance obtained through the extraction process is the total of the (meth) acrylic acid absorption tower It may be supplied to at least one stage corresponding to 10 to 30 0 /.
- the extraction solvent may be a hydrophobic solvent having a boiling point of 10 to 120 ° C.
- the extract obtained through the extraction process includes 30 to 60% by weight of (meth) acrylic acid, 30 to 60% by weight of 0 / ⁇ extraction solvent, 3 to 10% by weight 0 / ⁇ water, and the remaining amount of organic by-products can do.
- the weight balance of a (meth) acrylic acid obtained through the extraction process may comprise less than 15 wt. 0/0.
- (Meth) acrylic acid absorption tower 100 is provided with an aqueous solution outlet;
- the distillation is provided with an extract inlet of the extraction column 200 and an extract inlet connected through an extract transfer line 203 and a (meth) acrylic acid outlet through which (meth) acrylic acid obtained by distillation of the extracted extract is discharged.
- Column 300
- the extraction liquid outlet of the extraction column 200 is connected to at least one point corresponding to 10 to 30 0 /. From the top of the absorption tower 100 through the extraction liquid conveying line 201 and
- a continuous recovery apparatus of (meth) acrylic acid is provided, which is operated so that the weight ratio of the extraction solvent to the aqueous solution of (meth) acrylic acid supplied to the extraction column 200 is greater than 0.3 and less than 1.0.
- the (meth) acrylic acid absorption tower 100 is a absorption column of a packed column type, and the extraction liquid outlet of the extraction column 200 is connected to the extraction liquid conveying line 201. It may be connected to at least one point corresponding to 10 to 30% from the top of the total packing height of the absorption tower 100.
- the (meth) acrylic acid absorption tower 100 is a multistage tray type absorption tower, and the extraction liquid outlet of the extraction column 200 is the extraction liquid transport line 201.
- the absorption tower 100 may be connected to at least one end corresponding to 10 to 30 ° / ° from the top of the total number of stages.
- the continuous recovery method of (meth) acrylic acid according to the present invention can significantly reduce the amount of the extraction solvent and the energy consumption of the entire process, and minimize the polymerization reaction of (meth) acrylic acid in the recovery process, thereby making it stable (meth) acrylic acid. It allows for the recovery and operation of continuous processes.
- FIG. 1 schematically illustrates a method and apparatus for continuously recovering (meth) acrylic acid according to one embodiment of the present invention.
- Acrylic acid' may be used to mean acrylic acid, methacrylic acid, or a combination thereof.
- (meth) acrylic acid-containing mixed gas refers to a mixed gas that can be produced when synthesizing (meth) acrylic acid by vapor phase oxidation reaction.
- the (meth) acrylic acid may be reacted by vapor phase oxidation of at least one compound selected from the group consisting of propane, propylene, butane, isobutylene and (meth) acrolein ('raw compound') in the presence of a catalyst.
- a mixed gas containing can be obtained.
- the (meth) acrylic acid-containing mixed gas includes (meth> acrylic acid, unbanung raw material compound, (meth) aclein, activating gas, carbon monoxide, carbon dioxide vapor, and various organic by-products (light acetate and low boiling point by-products (light ends)). , High boiling point by-products (heavies, etc.), etc.
- the term 'light ends' or 'high boiling point by-products' (heavies) may be generated in the manufacturing and recovery process of the desired (meth) acrylic acid.
- a by-product a compound having a molecular weight of less than or greater than (meth) acrylic acid may be referred to collectively, and a poorly water-soluble float formed by the organic by-product It is called 'scum'.
- '(Meth) acrylic acid aqueous solution' is an aqueous solution containing (meth) acrylic acid, and can be obtained by, for example, contacting the (meth) acrylic acid-containing mixed gas with an absorption solvent containing water.
- 'Feed' means a liquid mixture containing a solute to be extracted, and a solute that is soluble in an extraction solvent and an inert material that is not soluble. It may be a complex of.
- the solute when the extraction solvent is added to the feed, the solute is dissolved from the feed into the extraction solvent by mass transfer. Accordingly, the extraction solvent in which a significant amount of solute is dissolved forms an extract solution, and the feed that loses a significant amount of solute forms a traffic solution.
- a relatively light phase is applied to the bottom of the extraction column.
- the relatively heavy phase is fed to the top of the extraction column.
- the extraction proceeds by contacting the materials supplied to the extraction column, whereby a light phase and a heavy phase of a new composition are obtained.
- the light phase of the new composition obtained through the extraction process is obtained through the top outlet of the extraction column, and the heavy phase of the new composition is obtained through the bottom outlet of the extraction column.
- the heavy phase of the new composition obtained through the extraction process remains at a fixed level at the bottom of the extraction column, before being discharged to the bottom outlet of the extraction column, some of which are directed to the bottom outlet of the extraction column.
- the section of the extraction column in which the heavy-phase is stationary is referred to as the lower stationary section (or the “political section” of the heavy phase).
- a relatively heavy phase (meth) acrylic acid aqueous solution is supplied to the top of the extraction column, and a relatively light phase
- the extraction solvent is fed to the bottom of the extraction column.
- the extraction proceeds by contacting these, and the extract solution in which a considerable amount of (meth) acrylic acid is dissolved and the extract solution in which a considerable amount of (meth) acrylic acid is lost are obtained. Obtained.
- the relatively light phase of the extract is obtained through the top outlet of the extraction column and the relatively heavy phase of the extract is obtained through the bottom outlet of the extraction column.
- the (meth) acrylic acid aqueous solution obtained through the absorption process was contacted with an extraction solvent in an extraction column to obtain a (meth) acrylic acid extract and an extract. Extraction process; And
- the balance obtained through the extraction process is supplied to at least one point corresponding to 10 to 30% from the top of the (meth) acrylic acid absorption tower,
- a method for continuous recovery of (meth) acrylic acid wherein the weight ratio of the extraction solvent to the aqueous (meth) acrylic acid solution supplied to the extraction column is greater than 0.3 and less than 1.0.
- the absorption step is a step for obtaining an aqueous (meth) acrylic acid solution, and may be performed by contacting a (meth) acrylic acid-containing mixed gas obtained through a synthesis reaction of (meth) acrylic acid with an absorption solvent including water.
- the synthesis reaction of (meth) acrylic acid may be performed by oxidizing reaction of at least one compound selected from the group consisting of propane, propylene, butane, isobutylene, and (meth) acrelane under a gas phase catalyst.
- the gas phase oxidation reaction may be performed under a gas phase oxidation reaction and reaction conditions of a conventional structure.
- Conventional catalysts in the gas phase oxidation reaction may also be used.
- the catalysts disclosed in Korean Patent Nos. 0349602 and 037818 may be used.
- the (meth) acrylic acid-containing mixed gas produced by the gas phase oxidation reaction includes, in addition to (meth) acrylic acid as the target product, unreacted raw material compound, intermediate (meth) acrelane, inert gas, carbon dioxide, water vapor, and various organic byproducts. (Acetic acid, low boiling by-products, high boiling by-products, etc.).
- the (meth) acrylic acid aqueous solution is obtained by supplying a (meth) acrylic acid-containing mixed gas (1) to the (meth) acrylic acid absorption tower 100 and contacting with an absorption solvent containing water. Can lose.
- the type of the (meth) acrylic acid absorption tower 100 may be determined in consideration of the contact efficiency of the mixed gas 1 and the absorption solvent. As a non-limiting example,
- the (meth) acrylic acid absorption tower 100 may be an absorption tower of a packed column type and an absorption tower of a multistage tray type.
- the layered column type absorption tower may include a layering agent such as a rashing ring, a pall ring, a saddle, a gauze, and a structured packing.
- the mixed gas 1 may be supplied to the lower portion of the absorption tower 100, and the absorption solvent including water may be supplied to the upper portion of the absorption tower 100.
- the absorption solvent may include water such as scum water, deionized water and the like, and may include circulating process water introduced from another process (eg, an aqueous phase recycled from an extraction process and / or a distillation process).
- the absorption solvent may contain a trace amount of organic by-products (for example, acetic acid) introduced from another process.
- the absorption solvent (particularly, the circulating process water) supplied to the absorption tower 100 is preferably such that an organic by-product is included in an amount of 15 increase of 0 / ° or less.
- the balance obtained in the (meth) acrylic acid extraction column 200 to be described later may be recycled to the (meth) acrylic acid absorption tower 100 and used as an absorption solvent.
- the balance is supplied to at least one point corresponding to 10 to 30% from the top of the absorption tower (100).
- the (meth) acrylic acid absorption tower 100 may have an internal pressure of 1 to 1.5 bar or 1 to 1.3 bar, 50 to 100 ° C. or more, in consideration of the water content according to the expansion condition of the (meth) acrylic acid and the saturated steam pressure. It can be operated under an internal temperature of 50 to 80 ° C.
- the (meth) acrylic acid aqueous solution is discharged to the lower portion of the (meth) acrylic acid absorption tower 100, the (meth) acrylic acid is degassed Non-cumulative gas is emitted. At this time, concentration in the (meth) acrylic acid aqueous solution
- the obtained (meth) acrylic acid aqueous solution may be supplied to the (meth) acrylic acid extraction column 200 through the aqueous solution transfer line 102 as shown in FIG. 1.
- the aqueous solution transfer line 102 as shown in FIG. 1.
- the non-uniform gas discharged to the upper portion of the (meth) acrylic acid absorption tower 100 may be supplied to a process of recovering organic by-products (particularly acetic acid) included in the non-uniform gas, and the rest of the waste gas incinerator. It can be supplied and discarded. That is, according to the exemplary embodiment of the present invention, the process of recovering acetic acid included in the non-uniform gas may be performed by contacting the non-uniform gas with an absorption solvent. The process of contacting the non-condensable gas with the absorption solvent may be performed in the acetic acid absorption tower 150.
- an absorption solvent (process water) for absorbing acetic acid may be supplied to the upper portion of the acetic acid absorption tower 150, and an aqueous solution containing acetic acid may be discharged to the lower portion of the acetic acid absorption tower 150.
- the acetic acid-containing aqueous solution may be supplied to the upper portion of the (meth) acrylic acid absorption tower 100 to be used as an absorption solvent.
- the non-axial gas from which the acetic acid is degassed may be circulated in the synthetic reaction process of (meth) acrylic acid and reused.
- the acetic acid absorption tower 150 can be operated under an internal pressure of 1 to 1.5 bar or 1 to 1.3 bar, and an internal temperature of 50 to 100 ° C or 50 to 80 ° C. have.
- specific operating conditions of the acetic acid absorption tower 150 may be in accordance with the contents disclosed in the Republic of Korea Patent Publication No. 2009-0041355.
- an aqueous (meth) acrylic acid solution is contacted with an extraction solvent in an extraction column.
- An extraction process is performed to obtain the (meth) acrylic acid extract and the balance thereof.
- the (meth) acrylic acid aqueous solution may be prepared through the above-described absorption process.
- the extraction process may be performed in the (meth) acrylic acid extraction column 200.
- the (meth) acrylic acid aqueous solution supplied to the extraction column 200 is an extract solution in which a considerable amount of (meth) acrylic acid is dissolved in contact with an extraction solvent and a considerable amount of (meth) acrylic acid is lost. Each is discharged.
- the relatively light phase of the extract is obtained through the upper outlet of the extraction column 200
- the relatively heavy phase of the extract is obtained through the bottom outlet of the extraction column.
- the balance liquid is present in a fixed amount in a fixed state in the lower stationary section of the extraction column, some of which is discharged to the lower outlet of the extraction column.
- aqueous (meth) acrylic acid solution may be removed through a method of contacting the aqueous (meth) acrylic acid solution with the extraction solvent in the extraction column 200 (that is, extraction using less energy than distillation).
- the treatment burden of the subsequent process which is a distillation process
- the energy efficiency of the entire process can be improved.
- the polymerization reaction of (meth) acrylic acid that may occur during distillation can be minimized, thereby improving the recovery efficiency of (meth) acrylic acid.
- the balance obtained in the extraction process is recycled as an absorption solvent in the above-mentioned absorption process.
- the balance is 10 to 30% from the top, or 10 to 25% from the top, or 15 to 30% from the top of the (meth) acrylic acid absorption tower 100, or It may be fed to at least one point corresponding to 10 to 20% from the top, or 15 to 25% from the top.
- the weight ratio (S / F) of the extraction solvent to the aqueous (meth) acrylic acid solution (ie, feed) supplied to the extraction column 200 is greater than 0.3 and less than 1.0, or greater than 0.3 and 0.8 or less, or 0.5 or more and 1.0 Or less than 0.5 or more than 0.8.
- the balance obtained through the extraction process is determined in the absorption tower (100).
- the amount of the extraction solvent used and the consumption of process energy can be significantly reduced. That is, through the aforementioned process conditions, the recovery method of the embodiment can minimize the loss of (meth) acrylic acid in the absorption process and the extraction process even with a smaller amount of extraction solvent and energy consumption. It is also possible to increase the flux of the solvent (reflux) in the subsequent distillation process to further increase the recovery efficiency of (meth) acrylic acid.
- the supply point of the balance of the (meth) acrylic acid absorption tower 100 may be determined in consideration of the portion where the substantial absorption is made according to the type of the absorption tower (100). For example, when the absorption process is performed in a (meth) acrylic acid absorption tower of a packed column type, the balance obtained through the extraction process is compared with the total packing height of the (meth) acrylic acid absorption tower. It may be supplied to at least one point corresponding to 10 to 30% from the top. In addition, when the absorption process is performed in a (meth) acrylic acid absorption tower of a multistage tray type, the balance obtained through the extraction process is the highest compared to the total number of stages of the (meth) acrylic acid absorption tower. From at least one stage corresponding to 10 to 30% from.
- the balance is supplied to the point exceeding 30% from the top of the absorption tower 100, not only the absorption efficiency may be lowered, but the amount of loss of (meth) acrylic acid through the balance in the extraction process increases, etc. Overall process efficiency can be reduced. And, the weight balance of the absorption tower (100) When supplied to the point of less than 10% from the top, the absorption efficiency may be improved, but the organic by-products included in the balance can be relatively unable to be recovered in the absorption tower 100.
- the extraction solvent supplied to the extraction column 200 may have solubility and hydrophobicity for (meth) acrylic acid.
- the extraction solvent may be daily for a hydrophobic having a boiling point of 120 ° C or less, or from 10 to 120 ° C, or from 50 to 120 ° C.
- the extraction solvent supplied to the extraction column 200 preferably has solubility and hydrophobicity for (meth) acrylic acid.
- the extraction solvent preferably has a lower boiling point than (meth) acrylic acid.
- the extraction solvent can be advantageous to operate the process in a hydrophobic solvent having a boiling point of 120 ° C or less, or from 10 to 120 ° C, or from 50 to 120 ° C.
- the extraction solvent is benzene, toluene, xylene, n-heptane, cycloheptane, cycloheptene, 1-heptene (1) -heptene, ethyl-benzene, methyl-cyclohexane, n-butyl acetate, isobutyl acetate, isobutyl acrylate , n-propyl acetate, isopropyl acetate, methyl isobutyl ketone, 2-methyl-1 -heptene, 6-methyl -1 -heptene (6-methyl-1 -heptene), 4-methyl-1 -heptene (4-methyl-1 -heptene), 2-ethyl-1 -hexene (2-ethyl-1 -hexene), ethylcyclo Pentane (ethylcyclopentane), 2-methyl-1-hexene, 2,3-dimethylpent
- the temperature of the aqueous (meth) acrylic acid solution to be supplied is advantageously 10 to 70 ° C in terms of ensuring extraction efficiency.
- the extraction column 200 in the extraction process a conventional extraction column according to the liquid-liquid contacting method may be used without particular limitation.
- the extraction column 200 may be a Karr type reciprocating plate column, a rotary-disk contactor, a Scheibel column, a Kuhni column, a spray extraction tower. tower, packed extraction tower, pulse packed column, and the like.
- the (meth) acrylic acid extract is discharged, and the discharged extract is supplied to the distillation column 300 through the transfer line 203.
- the remaining balance is discharged to the lower portion of the extraction column 200, and the discharged balance is recycled to a specific point of the (meth) acrylic acid absorption tower 100 through the transfer line 201.
- the extract in addition to (meth) acrylic acid as the target compound, may include an extraction solvent, water, and organic by-products.
- the extract in a steady state and a stable operation is performed, the extract has a (meth) acrylate, 30 to 60 parts by weight 0/0, the extraction solvent 30 to 60 parts by weight 0/0, water, 3 to 10 parts by weight 0/0, and Residual organic byproducts may be included. That is, through the extraction step (meth) acrylic acid contained in the aqueous solution of most of the water (e.g. 90 wt. 0 /. Or more of water contained in the aqueous solution) which may be recovered as a weight balance.
- distillation conditions can be alleviated, such that polymerization reaction of (meth) acrylic acid can be minimized in the distillation process, and thus, it is possible to secure operational stability and improve recovery efficiency of (meth) acrylic acid.
- the balance obtained from the extraction column 200 may be mostly made of water, and may not contain (meth) acrylic acid that is not extracted.
- the weight balance may contain (meth) acrylic acid having a concentration of 15% by weight or less or 3 to 15% by weight 0 /. Loss of acrylic acid can be minimized. Distillation process
- the feed may be a (meth) acrylic acid extract supplied from the above-described extraction process.
- the feed is supplied to the distillation column 300 through the (meth) acrylic acid extract transfer line 203, as shown in FIG.
- the previous (meth) acrylic acid recovery method was a method of distilling the (meth) acrylic acid aqueous solution obtained from the (meth) acrylic acid absorption tower 100 by supplying it to the distillation column 300.
- the (meth) acrylic acid aqueous solution is supplied to the (meth) acrylic acid extraction column 200 and extracted, and through this the distillation column 300 extracts the minimized water content.
- the distillation method Thereby, the processing burden in a distillation process can be reduced.
- the degree of silver near the extract introduction portion can be kept low in the distillation column 300, so that the reaction reaction of distillation of (meth) acrylic acid can be minimized.
- the feed point to which the feed is supplied is advantageously the center of the distillation column 300, preferably, 40 to 60% of the entire stage from the top of the distillation column 300 It may be any one point corresponding to.
- the feed supplied to the distillation column 300 is brought into contact with the azeotrope introduced into the top of the distillation column 300, and is evaporated and coaxially distilled while being heated with appropriate silver.
- the distillation is preferably carried out by azeotropic distillation.
- the solvent applied to the azeotropic distillation method is azeotropic with water and acetic acid It is preferable that it is a hydrophobic azeotropic solvent which can be used and does not form an azeotropy with (meth) acrylic acid. And, the hydrophobic azeotropic solvent preferably has a lower boiling point than (meth) acrylic acid (eg 120 " C or lower, or 10-120 ° C., or 50-120 ° C.).
- the hydrophobic azeotropic solvent may be benzene, toluene, xylene, ⁇ -heptane, n-heptane, cycloheptane, cy "cycloheptene, 1 1-heptene, ethyl-benzene, methyl-cyclohexane, n-butyl acetate, isobutyl acetate, isobutyl acrylate (isobutyl acrylate), n-prcpyl acetate, isopropyl acetate (is ⁇ 3propyl acetate), methyl isobutyl ketone, 2-methyl-1 -heptene (2-methyl-1- heptene), 6-methyl-1 -heptene (6-methyl-1 -heptene),
- the hydrophobic azeotropic solvent is preferably the same as the extraction solvent of the extraction step.
- the same kind of solvent is used in the extraction process and the distillation process as described above, at least a part of the solvent distilled from the distillation column 300 and recovered through the phase separation tank 350 is supplied to the (meth) acrylic acid extraction column 200. And can be reused as extraction solvent.
- the top discharge of the distillation column 300 may be supplied to the phase separation tank 350 to be reused after a predetermined treatment.
- the phase separation tank 350 is a device for separating liquid phases that are not mixed with each other by gravity or centrifugal force, and the like, and the relatively light liquid (eg, the organic phase) is relatively to the upper portion of the phase separation tank 350.
- the heavy liquid eg, the aqueous phase
- the top effluent of the distillation column 300 may include an organic phase including an azeotropic solvent in the phase separation tank 350. It may be separated into an aqueous phase containing water.
- the separated organic phase can be fed to the top of the distillation column 300 and used as an azeotropic solvent. And, if necessary, at least a part of the organic phase may be supplied to the extraction column 200 and used as an extraction solvent. At least a portion of the aqueous phase separated from the phase separation tank 350 may be supplied to the (meth) acrylic acid absorption tower 100 to be used as an absorption solvent, and some may be treated with wastewater.
- the acetic acid may be partially contained in the aqueous phase, and the concentration of acetic acid included in the aqueous phase may vary depending on the type of azeotropic solvent and the reflux ratio. Non-limiting examples, the concentration of acetic acid contained in the water phase may be 1 to 50 parts by weight 0 /., Or 2 to 40 parts by weight 0 /., Or 3 to 30 parts by weight 0/0.
- the aqueous (meth) acrylic acid solution passes through the (meth) acrylic acid absorption tower 100, the extraction column 200, the distillation column 300, and the like, and at least a part of the (meth) acrylic acid included in the aqueous solution is a dimer. Or oligomers.
- a conventional polymerization inhibitor may be added to the distillation column 300.
- the bottom discharge of the distillation column 300 may include high boiling point by-products such as polymers of (meth) acrylic acid and polymerization inhibitors in addition to (meth) acrylic acid. Therefore, if necessary, a step of separating the high boiling by-products included in the lower discharge by supplying the bottom discharge of the distillation column 300 to the high boiling point by-product separation tower 400 may be performed.
- crude (meth) acrylic acid (CAA) recovered through the above process may be obtained as a higher purity (meth) acrylic acid (HPAA) through an additional crystallization process.
- the high boiling point by-product separation process and crystallization process, etc. may be performed under conventional conditions, the process conditions and the like are not specifically limited.
- each of the above-described steps in the method for recovering (meth) acrylic acid can be carried out organically and continuously. And, in addition to the above-described steps, processes that can be conventionally performed before, after, or at the same time as each step It can be included and operated more.
- each of the above-mentioned processes may be performed organically and continuously.
- processes that may be conventionally performed before or after each process may be further performed.
- the (meth) acrylic acid aqueous solution obtained in the (meth) acrylic acid absorption tower 100 is fed to a separate degassing column before feeding to the (meth) acrylic acid extraction column 200 to obtain low boiling point by-products (acrene lane, propion).
- Aldehyde, acetaldehyde, formaldehyde, isopropyl acetate, etc. may be further carried out.
- An aqueous solution inlet connected to the aqueous solution outlet of the absorption tower 100 through an aqueous solution transfer line 102, an extract outlet through which the (meth) acrylic acid extract obtained by contacting the introduced (meth) aryl acid aqueous solution and the extraction solvent is discharged; And a (meth) acrylic acid extraction column (200) provided with a balance liquid discharge port through which the balance liquid is discharged; And
- a distillation column having an extract inlet connected to the extract liquid outlet of the extraction column 200 and an extract liquid conveying line 203, and a (meth) acrylic acid outlet through which (meth) acrylic acid obtained by distillation of the extracted extract is discharged ( 300)
- the weight balance outlet of the extraction column 200 is connected to at least one point corresponding to 10 to 30 0 /. From the top of the absorption tower 100 through the weight balance transfer line 201,
- the weight ratio of the extraction solvent to the (meth) acrylic acid aqueous solution supplied to the extraction column 200 is operated to be greater than 0.3 and less than 1.0, of (meth) acrylic acid A continuous recovery device is provided.
- the (meth) acrylic acid absorption tower 100 is basically connected to the (meth) acrylic acid extraction column 200 through the (meth) acrylic acid aqueous solution transfer line 102. Then, the (meth) acrylic acid extraction column 200 is connected to the distillation column 300 through the (meth) acrylic acid extract liquid transfer line 203.
- the apparatus of this embodiment is such that the balance obtained in the (meth) acrylic acid extraction column 200 is supplied to at least one point corresponding to 10 to 30 ° / ° from the top of the (meth) acrylic acid absorption tower 100. Connected balance transfer line 201.
- the kind of the (meth) acrylic acid absorption tower 100 may be determined in consideration of the contact efficiency of the mixed gas 1 and the absorption solvent.
- the contact efficiency of the mixed gas 1 and the absorption solvent may be determined in consideration of the contact efficiency of the mixed gas 1 and the absorption solvent.
- the (meth) acrylic acid absorption tower 100 may be an absorption tower of a packed column type and an absorption tower of a multistage tray type.
- the layered column type absorption tower may include a layering agent such as a rashing ring, a pall ring, a saddle gauze, and a structured packing.
- the extraction liquid outlet of the extraction column 200 is connected to the absorption tower 100 through the extraction liquid conveying line 201. At least one point corresponding to 10-30% from the top relative to the total packing height.
- the extraction liquid outlet of the extraction column 200 is connected to the absorption tower (201) through the extraction liquid transport line 201. At least one end corresponding to 10 to 30 0 /.
- the (meth) acrylic acid extraction column 200 a conventional extraction column according to the liquid-liquid contacting method may be applied without particular limitation.
- the extraction column 200 may be a Karr type reciprocating plate column, a rotary-disk contactor, a Scheibel column, a Kuhni column, a spray extraction column. column, packed extraction column extraction towers, pulsed packed columns, and the like.
- Distillation column 300 is a packed column or multi-stage column contain a layer premise described above therein, preferably a sieve tray column (S j eve tray column), a dual flow tray column (dual flow tray column) may have been provided with a have.
- a sieve tray column S j eve tray column
- a dual flow tray column dual flow tray column
- acetic acid absorption tower 150 (meth) acrylic acid aqueous solution transfer line 102, extract liquid transfer line 203, phase separation tank 350, high boiling point by-product separation tower 400, etc. It may be one having a conventional configuration in the field.
- preferred examples are provided to aid in understanding the present invention. However, the following examples are only for illustrating the present invention, and the present invention is not limited thereto. ⁇
- the mixed gas obtained through the reaction reaction of propylene was prepared.
- the composition of the mixed gas is about 16.6 weight 0 / ⁇ acrylic acid, about 0.3 weight 0 / ⁇ acetic acid, about 0.5 weight 0 / ⁇ acetic acid, about 0.3 weight 0 / ⁇ , and about 2.6 weight 0 carbon dioxide and carbon monoxide.
- Acrylic acid absorption tower 100 is a tray tower of a total of 10 theoretical stages, the internal temperature was adjusted to 50 to 100 ° C.
- the mixed gas was supplied to the bottom of the absorption tower 100 at a temperature of about 160 ° C. at a pressure of about 1.3 bar, and a flow rate of about 62,860 kg / h.
- the process water which is an absorption solvent of acrylic acid was supplied from the upper end of the absorption tower 100 to the 2nd stage (2nd stage of a total of 10 stages).
- the aqueous acrylic acid solution to lower the absorption of the tower 100 (composition: acrylic acid 66.1 weight from about 0 / acetate, about 4.2 parts by weight 0 /, and water from about 28.4 wt. 0/0, and other about 1 .3 wt. 0 /.) was obtained at a flow rate of about 15,814 kg / h.
- the aqueous acrylic acid solution was fed to the acrylic acid extraction column 200 via a transfer line 102. Extraction process
- Acrylic acid extraction column 200 is a tray tower of a total of five theoretical stages, the acrylic acid aqueous solution was introduced at the top.
- the extraction liquid was obtained at the top of the extraction column 200 in a steady state, and the extraction liquid was obtained at the bottom of the extraction column 200.
- the flow rate and concentration of each flow in steady state operation of the extraction column 200 are shown in Table 1 below.
- the content of the acrylic acid contained in the weight balance is about 5.9 wt. 0/0
- the content of the toluene that contains the extract was found to be about 47.3 weight 0 /.
- the water removal rate in the extraction column 200 was measured to be about 71.8%.
- the extract was fed to distillation column 300 via transfer line 203. Then, the balance was supplied to the second stage (second stage of the total 10 stages) from the top of the absorption tower 100 through the transfer line 201 at a flow rate of about 3000 kg / h and reused as the absorption solvent. At this time, the amount of acrylic acid lost to the top of the tower in the absorption tower 100 was found to be 135.9 kg / h.
- the distillation column 300 is a tray tower having a total of 20 theoretical stages, and the operating pressure was maintained at about 1 10 torr.
- the extract is about at the position of the ninth stage from the top of the distillation column (300) Introduced at a flow rate of 23,227 kg / h.
- a portion of the toluene reflux stream separated in the phase separation tank 350 was then introduced into the first stage, which is the top of the distillation column 300.
- toluene, water and acetic acid contained in the extract were discharged to the top of the distillation column 300, and acrylic acid was discharged to the bottom.
- the concentration of acrylic acid included in the organic layer in the phase separation tank 350 is about
- the concentration of acrylic acid contained in the aqueous layer was found to be about 0.8 weight 0 /.
- the energy consumed in the distillation column 300 was about 3.8 Gcal / h.
- the energy consumed in the distillation process is about 5.8 Gcal / h.
- the energy saving rate in the distillation column 300 according to the method of Example 1 is about 34.5%.
- Example 2 The absorption and extraction processes were performed in the same manner as in Example 1. However, in the distillation process, the content of toluene in the toluene reflux stream supplied to the distillation column 300 was adjusted to an excess amount than that of Example 1, and the toluene reflux flow was about 25,000 kg / h.
- the concentration of acrylic acid included in the organic layer was about 0.6 weight 0 /.
- the concentration of acrylic acid included in the aqueous layer was about 0.6 weight 0 /.
- the energy consumed in the distillation column 300 is about 4.7 Gcal / h, Compared with the method without an extraction process, the energy saving rate was about 19.0 0 /.
- Example 2 The absorption and extraction processes were performed in the same manner as in Example 1. In the distillation process, however, the content of toluene in the toluene reflux stream supplied to the distillation column 300 was controlled to be smaller than that of Example 1, and the toluene reflux flow was about 1,000 kg / h.
- the phase separation concentration of the acrylic acid contained in the organic layer in the tank 350 is the concentration of the acrylic acid contained in about 1.0 wt%, the aqueous layer was confirmed to be about 1.0 wt. 0/0.
- the energy consumed in the distillation column 300 is about 3.1 Gcal / h, which shows an energy saving rate of about 46.6 0 /.
- the absorption process was carried out in the same manner as in Example 1, except that the water obtained as the absorption solvent of acrylic acid and the weight balance obtained from the extraction process were supplied to the top of the absorption tower 100.
- the extraction process was performed in the same manner as in Example 1, except that the weight ratio (S / F) of the extraction solvent to the aqueous acrylic acid solution was adjusted to about 2.
- the flow rate and concentration of each stream in the steady state operation of the extraction column 200 are shown in the following table.
- Example 2 the water removal efficiency (removal rate of about 85.5%) in the extraction column 200 was superior to that of Example 1, and the content of acrylic acid included in the balance was also lowered to about 1.6 weight 0 /. The loss of acrylic acid was found to be less than in Example 1.
- the extract was fed to distillation column 300 via transfer line 203.
- the balance was supplied to the top of the absorption tower 100 through a transfer line 201 at a flow rate of 3000 kg / h and reused as an absorption solvent.
- the amount of acrylic acid lost to the top of the tower in the absorption tower 100 was found to be 73.0 kg / h. Distillation process
- the extract was introduced at a flow rate of 43,294 kg / h from the top of the same distillation column 300 as in Example 1 to the location of the near I 9 stage. A portion of the toluene reflux stream separated in the phase separation tank 350 was then introduced into the first stage, which is the top of the distillation column 300. In addition, water and acetic acid contained in the toluene : extract were discharged to the top of the distillation column 300, and acrylic acid was discharged to the bottom.
- the concentration of acrylic acid in the organic layer was about 3.1 weight 0 /.
- the concentration of acrylic acid in the water layer was about 3.0 weight 0 /. This is higher than the concentration of acrylic acid lost to the phase separation bath 350 in Example 1. Accordingly, in the case of Comparative Example 2, toluene reflux flow was necessary in order to prevent the loss of acrylic acid.
- the energy consumed in the distillation column 300 is about 4.7 Gcal / h, which represents an energy saving of about 19.0% compared to the case where only the absorption-distillation process is performed without the extraction process.
- Comparative Example 2 extraction efficiency was better than that of Example 1, but the loss of acrylic acid in the distillation column was increased. Accordingly, in the case of Comparative Example 2, an excess of toluene reflux flow was required to prevent the loss of acrylic acid, and the energy consumption in the distillation process was high. In addition, in the case of Comparative Example 2, the recovery rate of acrylic acid was lower than the energy consumption compared to Example 1. Comparative Example 3
- the absorption process was carried out in the same manner as in Example 1, except that the water obtained as the absorption solvent of acrylic acid and the weight balance obtained from the extraction process were supplied to the top of the absorption tower 100.
- the extraction process and the distillation process were performed in the same manner as in Example 1.
- the extraction liquid supplied to the absorption tower 100 in the extraction process was supplied to the top of the absorption tower 100 at a flow rate of 3000 kg / h to be reused as the absorption solvent.
- the absorption process was carried out in the same manner as in Example 1 (the balance of the extraction process was supplied to the second stage of the absorption tower).
- the extraction process was carried out in the same manner as in Example 1, except that the increase ratio (S / F) of the extraction solvent to the aqueous acrylic acid solution was adjusted to about 1.
- the flow rates and concentrations of the flows in the steady state operation of the extraction column 200 are shown in Table 4 below.
- Example 4 the water removal efficiency (removal rate of about 77.4%) in the extraction column 200 was superior to that of Example 1 (removal rate of about 71 .8%), and the content of acrylic acid included in the balance was also used in Example. It was found to be lower than 1.
- the extract was fed to distillation column 300 via transfer line 203.
- the balance was supplied to the second stage of the absorption tower 100 through a transfer line 201 at a flow rate of 3000 kg / h and reused as an absorption solvent.
- the amount of acrylic acid lost to the top of the tower in the absorption tower 100 was found to be 95.5 kg / h.
- the extract was introduced at a flow rate of 27,848 kg / h from the top of the same distillation column 300 as in Example 1 to the position of the ninth stage. A portion of the toluene reflux stream separated in the phase separation tank 350 was then introduced into the first stage, which is the top of the distillation column 300. In addition, toluene, water and acetic acid contained in the extract were discharged to the top of the distillation column 300, and acrylic acid was discharged to the bottom.
- the toluene reflux stream supplied to the distillation column 300 was adjusted to about 29,000 kg / h in order to have the same reflux ratio (reflux ratio about 1.9) as in Example 2.
- the concentration of acrylic acid included in the organic layer in the phase separation tank 350 is about
- the concentration of acrylic acid in the aqueous layer was found to be about 0.7 weight 0 /. This is slightly higher than the concentration of acrylic acid lost to the phase separation bath 350 in Example 2.
- the energy consumed in the distillation column 300 is about 5.3 Gcal / h, showing an energy saving rate of about 8.6% compared to the case where only ' absorption-distillation process is performed without the extraction process.
- Comparative Example 4 extraction efficiency was better than that of Example 2, but the loss of acrylic acid in the distillation column was increased despite the same reflux ratio as in Example 2. In addition, in the case of Comparative Example 4, the energy consumption in the distillation step was higher than in Example 2. In addition, in Comparative Example 4, the energy saving rate of about 8.6% was shown compared to the method not including the extraction process, and the effect of introducing the extraction process was found to be insignificant. Comparative Example 5
- the absorption process was performed by the same method as the comparative example 4 except having supplied the process water which is the absorption solvent of acrylic acid, and the extraction liquid obtained from the extraction process to the upper end of the absorption tower 100. And the extraction process and distillation process was carried out in the same manner as in Comparative Example 4.
- the extraction liquid supplied to the absorption tower 100 in the extraction process was supplied to the top of the absorption tower 100 at a flow rate of 3000 kg / h to be reused as the absorption solvent. At this time, the amount of acrylic acid lost to the top of the absorption tower 100 is lost to 88.8 kg / h. This loss of acrylic acid is about 7% reduced compared to Comparative Example 4.
- Comparative Example 5 in the case of Comparative Example 5, the loss of acrylic acid in the distillation column was increased despite the same reflux ratio as in Example 2. In addition, in the case of Comparative Example 5, the energy consumption in the distillation step was higher than in Example 2. In the case of Comparative Example 5, an energy saving rate of about 8.6% was shown compared to the method not including the extraction process, and the effect of introducing the extraction process was found to be insignificant. Comparative Example 6
- the concentration of acrylic acid included in the organic layer in the phase separation tank 350 was about 1.9 weight 0 /.
- the concentration of acrylic acid included in the aqueous layer was about 1.8 weight 0 /. It was lowered and the one-pass recovery rate of acrylic acid rose slightly to 90.1 0 /.
- the concentration of the acrylic acid contained in the organic layer in a separating tank (350) is the concentration of the acrylic acid contained in about 1.3 wt. 0/0, the aqueous layer has been reduced as compared to about 1.2 wt. 0 /., Comparative Example 2, acrylic acid
- the one-pass recovery rate of RH was slightly increased to 93.2 ° / °.
- the energy consumed in the distillation column 300 is about 6.5 Gcal / h, indicating that more energy is consumed compared to the method that does not include an extraction process.
Abstract
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KR20100107029A (en) * | 2008-01-30 | 2010-10-04 | 에보니크 룀 게엠베하 | Process for preparation of high purity methacrylic acid |
WO2013037134A1 (en) * | 2011-09-16 | 2013-03-21 | Evonik Roehm Gmbh | Process for preparation of methacrylic acid and methacrylic acid esters |
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KR100371759B1 (en) * | 1996-12-16 | 2003-05-22 | 니폰 쇼쿠바이 컴파니 리미티드 | Process for producing (meth)acrylic acid |
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CN111606788A (en) * | 2020-05-27 | 2020-09-01 | 杭州富阳永星化工有限公司 | Post-treatment system and post-treatment method for preparing glyoxal through catalytic oxidation of ethylene glycol |
CN111606788B (en) * | 2020-05-27 | 2023-03-17 | 杭州富阳永星化工有限公司 | Post-treatment system and post-treatment method for preparing glyoxal through catalytic oxidation of ethylene glycol |
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