WO2015011581A1 - A vehicle and a method for transportation of thermally unstable products - Google Patents

A vehicle and a method for transportation of thermally unstable products Download PDF

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Publication number
WO2015011581A1
WO2015011581A1 PCT/IB2014/062527 IB2014062527W WO2015011581A1 WO 2015011581 A1 WO2015011581 A1 WO 2015011581A1 IB 2014062527 W IB2014062527 W IB 2014062527W WO 2015011581 A1 WO2015011581 A1 WO 2015011581A1
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WO
WIPO (PCT)
Prior art keywords
heat
vehicle
cargo compartment
insulated
cooling
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Application number
PCT/IB2014/062527
Other languages
French (fr)
Inventor
Roland Volodymyrovych GAVRYLOV
Volodymyr Rolandovych GAVRYLOV
Original Assignee
Gavrylov Roland Volodymyrovych
Gavrylov Volodymyr Rolandovych
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Application filed by Gavrylov Roland Volodymyrovych, Gavrylov Volodymyr Rolandovych filed Critical Gavrylov Roland Volodymyrovych
Publication of WO2015011581A1 publication Critical patent/WO2015011581A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00014Combined heating, ventilating, or cooling devices for load cargos on load transporting vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00492Heating, cooling or ventilating [HVAC] devices comprising regenerative heating or cooling means, e.g. heat accumulators
    • B60H1/005Regenerative cooling means, e.g. cold accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3202Cooling devices using evaporation, i.e. not including a compressor, e.g. involving fuel or water evaporation

Definitions

  • the invention relates to the field of transportation of predominantly thermally unstable products such as perishable food products, medicines, biological materials, the storage of which requires cooling or freezing thereof, and the transportation of which requires the maintenance of predetermined temperatures within a heat-insulated space of a vehicle.
  • transportation is a strategically important element in the general life-support system for both big human settlements and individual organizations, and individual consumers of products being transported.
  • timely delivery of fresh food products, medicines or biological materials is important; and upon transportation all storage conditions for the above-listed thermally unstable products should be observed in order to preserve their optimal quality.
  • the important aspect is to reduce the cost of transportations because of their great demand and to increase the environmental safety of the transportation process.
  • LNG liquefied natural gas
  • the advantages of the natural gas being used as a fuel for vehicles lie in that the cost of natural gas is twice lower compared to the cost of traditional fuel which makes the cost-effectiveness of natural gas. Likewise, due to natural gas being used as a fuel, the service life of an engine becomes three times longer, its maintenance costs being significantly reduced. Using natural gas as a fuel reduces oil consumption twice; the specific fuel mass consumption is reduced as well (due to a higher combustion heat), and there is no need for radical engine reconstruction. Besides, nowadays production of gas power systems for vehicle engines is quite widespread.
  • the actual task is to provide a vehicle equipped with a refrigeration system for heat-insulated cargo compartments, based on the heat content of the natural gas, used as a fuel, under conditions when its aggregate state is changed before it is supplied into a vehicle engine, as well as to provide enough refrigeration capacity for all the transportation stages, from loading to unloading, wherein the refrigeration system developed would allow for maintaining required temperature of the compartment when the engine is off.
  • Said vehicle for transporting thermally unstable products contains an internal combustion engine with a power system and a heat-insulated tank for LNG (located under the vehicle), an intake line, a dual-flow heat exchanger first circuit intended for feeding the line, at least one heat-insulated cargo compartment, a heat carrier circuit including the heat carrier flow control system, which are subsequently arranged streamwise the liquefied natural gas (LNG) flow, and a cooling device for cooling the internal space of the heat-insulated cargo compartment, providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow.
  • the dual-flow heat exchanger is placed within the heat-insulated cargo compartment.
  • the above vehicle structure can’t be used for trucks with trailers/semitrailers, as the dual-flow heat exchanger of said structure is placed in the heat-insulated cargo compartment, i.e. within the trailer/semitrailer, and the engine with LNG tank is located on the truck.
  • the object of the invention is to provide a vehicle, which due to its design and its arrangements for cooling the internal space of the heat-insulated cargo compartment allows for maximal efficient temperature control within the internal space of the heat-insulated cargo compartment of the vehicle at all stages of the vehicle operation while transporting the thermally unstable products, that would provide undamaged condition of the products being transported, and would allow for increasing overall refrigeration capacity of the cooling equipment applied, as well as for reducing fuel and lubricants consumption.
  • Another object of the invention is to provide a method for transportation of thermally unstable products, which due to the optimal operation sequence to be performed would allow secure transportation of thermally unstable products, enabling maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation while transporting the thermally unstable products, that in its turn would guarantee undamaged condition of the products being transported and increase of overall refrigeration capacity of the cooling equipment applied, and reduction of fuel and lubricants consumption, as well as reduction of the content of harmful substances in the exhaust gas, and also would provide all necessary conditions for the thermally unstable products preservation and all the necessary safety precautions.
  • a vehicle for transporting the thermally unstable products comprising an internal combustion engine with a power system; and a heat-insulated tank for LNG, an intake pipeline, a dual-flow heat exchanger first circuit, a feed pipeline, at least one heat-insulated cargo compartment, a heat carrier circuit including a heat carrier flow control system, which are subsequently arranged streamwise the liquefied natural gas (LNG) flow, and a cooling device for cooling the internal space of the heat-insulated cargo compartment, providing heat exchange ability between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow, whereby the dual-flow heat exchanger is placed within the heat-insulated tank, filled with a heat-accumulating medium, wherein first and second circuits of the dual-flow heat exchanger enabling the heat exchange with said heat-accumulating medium, and as ieri heat-accumulating medium it is chosen a medium, where the liquid-solid
  • the embodiment as described due to the dual-flow heat exchanger being arranged within a heat-insulated tank filled with a heat-accumulating medium, as well as due to the difference in the heat carrier and the heat-accumulating medium transition temperatures allows to eliminate the heat carrier freezing within its circulation circuit, that in its turn leads to maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation, in particular, in the course of the vehicle making stops and in the course of thermally unstable products loading and unloading the heat carrier cooling is performed through heat exchange between the heat carrier and said heat-accumulating medium, whereby previously accumulated cold of the heat-accumulating medium is utilized.
  • the heat carrier When transporting thermally unstable products the heat carrier is cooled through the heat exchange between the heat carrier and said heat-accumulating medium, while utilizing the heat-accumulating medium cold obtained due to the heat exchange between the heat-accumulating medium and LNG.
  • the arrangement for cooling the internal space of the heat-insulated cargo compartment as described provides undamaged condition of the products being transported and allows to increase overall refrigeration capacity of the cooling equipment applied and to reduce fuel and lubricant consumption.
  • the heat-insulated tank filled with heat-accumulating medium is placed outside the heat-insulated cargo compartment in the immediate vicinity of to the heat-insulated tank for LNG, thus resulting to shortening the pipeline connecting said tanks, that in its turn makes it possible to reduce operational loss of cold within the pipeline while transporting operation.
  • the device for cooling the internal space of the heat-insulated cargo compartment can be a finned heat sink equipped with an air fan increasing the heat exchange velocity due to the active air circulation through the finned heat sink cooling surface.
  • the device for cooling the internal space of the heat-insulated cargo compartment also may represent a set of eutectic panels.
  • the device for cooling the internal space of the heat-insulated cargo compartment may represent a cooling system, comprising a finned heat sink equipped with an air fan and a set of eutectic panels.
  • the heat-accumulating medium also undergoes cooling, thus, enabling restart of loading, once arrived at the loading point, with no previous cooling of the internal gas medium within the heat-insulated cargo compartment, that in its turn would reduce the contact time of the vehicle.
  • the heat exchanger is heat-insulated, the cold accumulated with the heat-accumulating medium can be stored for a long time, for example, in the course of an overnight stay or a long term stay before loading thermally unstable products that makes it unnecessary to charge additionally the heat-accumulating medium with the cold through a stationary source. All the mentioned above also concerns eutectic panels cooling.
  • the heat-insulated cargo compartment is equipped with additional heat-insulating panels, able to be attached to the ceiling and/or to the side walls of the heat-insulated cargo compartment, wherein the eutectic panels are placed in the gap between the heat-insulated cargo compartment ceiling/side walls and the heat-insulating panels.
  • additional heat-insulating panels able to be attached to the ceiling and/or to the side walls of the heat-insulated cargo compartment, wherein the eutectic panels are placed in the gap between the heat-insulated cargo compartment ceiling/side walls and the heat-insulating panels.
  • Such embodiment of the invention as claimed allows providing, in case of eutectic panels, a mediated (indirect) temperature control within the heat-insulated cargo compartment through absorbing a part of the cold, released by the eutectic panels into the heat-insulated cargo compartment environment, by the suspended ceiling or side walls panels.
  • Said suspended ceiling panels may be at least partially made of the heat-insulating material, and they also may be detachable or slidable.
  • the heat-insulated cargo compartment may also include an additional fan unit, enabling to increase or to reduce the heat transfer from the cooling device within the heat-insulated cargo compartment internal space.
  • the vehicle may be provided with a heat carrier flow control system, which may include a pump, an electro-driven valve, shut-off valves and quick release connections applied for connecting to an external stationary cold source for cooling the heat-accumulating medium at the stage of stopping and loading/unloading.
  • a heat carrier flow control system may include a pump, an electro-driven valve, shut-off valves and quick release connections applied for connecting to an external stationary cold source for cooling the heat-accumulating medium at the stage of stopping and loading/unloading.
  • the flow control system may be provided with temperature sensors mounted directly into the heat carrier flow path, wherein the readings of said sensors are used for preventing the heat carrier from freezing.
  • the LNG flow control system performed by means of a dual-flow heat exchanger, mounted into the heat-insulated tank and filled with a heat-accumulating medium, comprises an electro-driven valve.
  • the finned heat sink is equipped with an air fan, thus increasing the heat exchange velocity due to the active air ventilation through the finned heat sink cooling surface.
  • ethylene glycol aqueous solution it is reasonable to use ethylene glycol aqueous solution as a heat-carrier. It is also efficient to apply ethylene glycol aqueous solution as a heat-accumulating medium, wherein the freezing temperature of the solution can be varied through changing ethylene glycol percentage.
  • the vehicle is a vehicle chosen from the group including an air transport, a waterborne craft and a rail transport.
  • the road vehicle is a vehicle chosen from the group including a truck, a tractor-trailer/semitrailer.
  • the tractor-trailer/semitrailer comprises a heat-insulated tank, filled with a heat-accumulating medium, and a heat-insulated tank for LNG which is mounted onto the tractor and ieri cooling device placed within the trailer/semitrailer, wherein the heat-carrier circulation circuit is equipped with quick release connections which allows to disassemble the tractor and trailer/semitrailer common cooling system through the heat-carrier circulation circuit, if required.
  • the vehicle is equipped with an additional heat exchanger mounted into the heat-insulated cargo compartment connected to an additional heat-insulated tank with coolant by means of a pipeline equipped with a controlled valve.
  • an additional heat exchanger mounted into the heat-insulated cargo compartment connected to an additional heat-insulated tank with coolant by means of a pipeline equipped with a controlled valve.
  • the vehicle is equipped with at least one gas analyzer.
  • the heat-insulated cargo compartment comprises at least one temperature sensor providing the temperature control inside the compartment.
  • the dual-flow heat exchanger may be equipped with a temperature sensor either.
  • Another object of the invention is to provide a method for transportation of thermally unstable products, the method comprising preparing a tank for the liquefied natural gas (LNG) onboard for powering an internal combustion engine of a vehicle and cooling the heat-insulated cargo compartment internal space, loading the thermally unstable products into the cargo compartment of the vehicle, running the loaded vehicle from a place of loading to a point(-s) of destination and unloading the thermally unstable products out of the cargo compartment of the vehicle at the point(-s) of destination, wherein at the stages of loading/unloading, making stops and running the loaded vehicle from the place of loading to the point(-s) of destination the cargo compartment is thermally regulated, wherefore the use is made of a dual-flow heat exchanger and the device for cooling the heat-insulated cargo compartment internal space, said heat exchanger and cooling device are connected through a heat-carrier circulation circuit.
  • LNG liquefied natural gas
  • the dual-flow heat exchanger is mounted into a heat-insulated tank filled with a heat-accumulating medium being cooled at the stage of running through utilizing the cold of LNG before it is supplied to the engine, wherein the cargo compartment is thermally regulated by means of the device cooling the heat-insulated cargo compartment internal space due to the heat exchange between the dual-flow first and second circuits and said heat-accumulating medium.
  • the heat-accumulating medium is cooled by means of an external stationary cold source at the stage of stopping and loading/unloading.
  • the heat-insulated tank and the heat-accumulating medium therein, the eutectic panels and the amount of heat-accumulating medium within the latters, and a tank with liquid nitrogen or liquid CO2 are chosen such that the amount of cold obtained from an external stationary source and the amount of cold obtained through utilizing the cold of LNG before it is supplied to the engine exceeds the amount of cold needed to maintain the required temperature within the heat-insulated cargo compartment internal space. This allows avoiding the necessity of any extra equipment for cooling the heat-insulated cargo compartment internal space.
  • the embodiment of the technical solution as claimed allows for providing reliable transportation of thermally unstable products, thus, ensuring maximal efficient temperature control within the heat-insulated cargo compartment internal space at all stages of the vehicle operation when transporting the thermally unstable products, resulting in undamaged condition of the products being transported and increasing overall refrigeration capacity of the cooling equipment applied, as well as reducing fuel and lubricants consumption, and also provides all the conditions for the thermally unstable products preservation and all the necessary safety precautions.
  • FIG. 1 schematic drawing of an embodiment of the vehicle as claimed.
  • FIG. 2 schematic drawing of an embodiment of a motor vehicle.
  • FIG. 3 schematic drawing of an embodiment of a motor vehicle, representing a tractor-semitrailer.
  • FIG. 4 schematic drawing of a heat-insulated cargo compartment with two temperature zones (side view).
  • Fig. 1 represents an embodiment of a vehicle 1 which contains an internal combustion engine 2 with a power system 3 including a liquidized natural gas (LNG) flow control system (not shown) comprising an electro-driven valve and a shut-off valve (not shown); and a heat-insulated tank 4 for LNG, an intake pipeline (not shown), a dual-flow heat exchanger first circuit (not shown) intended for feeding a pipeline (not shown), which are subsequently arranged streamwise the liquefied natural gas (LNG) flow.
  • LNG liquidized natural gas
  • the vehicle 1 also contains at least one heat-insulated cargo compartment 5, a heat carrier circulation circuit (not shown) including the heat carrier flow control system (not shown), which contains shut-off valves, quick release connectors 6; and a cooling device 7 for cooling the internal space of the heat-insulated cargo compartment 5 providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment 5, a dual-flow heat exchanger second circuit and a pump (not shown), which are subsequently arranged streamwise the heat carrier flow, whereby said dual-flow heat exchanger is placed within a heat-insulated tank 8 filled with a heat-accumulating medium.
  • a heat carrier circulation circuit including the heat carrier flow control system (not shown), which contains shut-off valves, quick release connectors 6; and a cooling device 7 for cooling the internal space of the heat-insulated cargo compartment 5 providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment 5, a dual-flow heat exchanger second circuit and a pump (not shown), which are subsequently arranged streamwise the heat
  • Fig. 2 shows an embodiment of the vehicle as claimed representing a motor vehicle.
  • the reference numbers of Fig. 2 correspond to those of Fig. 1.
  • Fig. 2 also shows a tractor 9 and quick release connections 6.
  • Fig. 3 shows an embodiment of a motor vehicle representing a tractor-semitrailer.
  • the reference numbers of Fig. 3 correspond to those of Fig. 1 and Fig. 2.
  • Fig. 3 also shows heat-insulated flexible pipes of the heat carrier circulation circuit 10.
  • Fig. 4 shows a heat-insulated cargo compartment with two temperature zones (side view).
  • the reference numbers of Fig. 4 correspond to those of Fig. 1.
  • Fig. 4 also shows the heat-insulated cargo compartment 5 doors 11, a movable partition 12 separating the compartment 5, eutectic panels 13, an additional fan unit 14 and additional heat-insulating panels 16.
  • cooling device for cooling the internal space of the heat-insulated cargo compartment may represent finned heat sink, equipped with an air fan.
  • Preliminary at specially provided points it is performed filling the LNG tank 4 with liquidized natural gas (LNG) onboard the vehicle 1 for powering the internal combustion engine 2 of the vehicle 1 and ensuring the cooling device 7 operation for cooling the heat-insulated compartment 5 internal space of the vehicle 1. Further, it is performed preliminary cooling the heat-accumulating medium within the heat-insulated tank 8. If necessary, it is performed filling the additional heat-insulated tank (not shown) intended for coolant and provided onboard the vehicle 1 for feeding certain types of cooling systems used as additional equipment for temperature control within the internal space of the heat-insulated cargo compartment 5. Then the thermally unstable products are loaded into the cargo compartment 5 of the vehicle 1 and transported from the place of loading to a point (-s) of destination.
  • LNG liquidized natural gas
  • the dual-flow heat exchanger containing a first circuit and a second circuit and a finned heat sink providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment 5 which are connected through the heat carrier circuit, wherein the temperature control inside the compartment is provided by means of at least a temperature sensor (not shown).
  • the dual-flow heat exchanger is placed into a heat-insulated tank 8 filled with a heat-accumulating medium, being cooled by means of an external stationary cold source at the stage of stopping and loading/unloading.
  • the internal space of the heat-insulated cargo compartment 5 undergoes cooling at the stage of transporting, the cooling being performed as follows.
  • a valve for the engine 2 operation is open.
  • LNG is supplied from the heat-insulated tank 4 through the intake pipeline to the heat exchanger first circuit through the open electro-driven valve.
  • the heat exchange occurs between LNG and the heat-accumulating medium contained in the tank 8.
  • the first circuit output is connected to the power system 3 of the engine 2 through a feed pipeline for supplying a gaseous fuel to the engine 2. If required, the fuel supply to the heat exchanger first circuit may be reduced or stopped.
  • a heat exchange is provided between the heat-accumulating medium and the heat carrier circulating within the heat carrier circulation circuit comprising a heat carrier flow control system comprising shut-off valves and quick release connections 6; and a finned heat sink equipped with an air fan, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow.
  • the pump By means of the pump the heat carrier circulates within said circuit.
  • the finned heat sink it is provided a heat exchange between the heat carrier and the gaseous medium within the internal space of the heat-insulated cargo compartment 5. Then the heat carrier having changed temperature is returned from the finned heat sink to the heat exchanger second circuit for cooling.
  • the circulating heat-carrier undergoes cooling due to the heat exchange with the heat-accumulating medium.
  • the invention as claimed represents a vehicle which, due to its design and its arrangements for cooling the internal space of the heat-insulated cargo compartment, allows for maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation while transporting the thermally unstable products, resulting in undamaged condition of the products being transported, and in increasing overall refrigeration capacity of the cooling equipment applied, as well as in reducing fuel and lubricants consumption.
  • the invention as claimed also represents a method for transportation of thermally unstable products which due to the optimal sequence of operations to be performed would allow for secure transportation of thermally unstable products, enabling maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all the stages of the vehicle operation while transporting the thermally unstable products, that in its turn would guarantee undamaged condition of the products being transported and would allow for increasing overall refrigeration capacity of the cooling equipment applied, and for reducing fuel and lubricants consumption, as well as for reducing the content of harmful substances in the exhaust gas, and also provides all the conditions for the thermally unstable products preservation and all the necessary safety precautions.

Abstract

The invention relates to the field of transportation of predominantly thermally unstable products such as perishable food products, medicines, biological materials, the storage of which requires cooling or freezing thereof, and the transportation of which requires the maintenance of predetermined temperatures within a heat-insulated space of a vehicle. The invention provides a vehicle for transporting the thermally unstable products and a method for transportation of thermally unstable products.

Description

A VEHICLE AND A METHOD FOR TRANSPORTATION OF THERMALLY UNSTABLE PRODUCTS Technical Field
The invention relates to the field of transportation of predominantly thermally unstable products such as perishable food products, medicines, biological materials, the storage of which requires cooling or freezing thereof, and the transportation of which requires the maintenance of predetermined temperatures within a heat-insulated space of a vehicle.
Background Art
Currently, transportation is a strategically important element in the general life-support system for both big human settlements and individual organizations, and individual consumers of products being transported. In particular, timely delivery of fresh food products, medicines or biological materials is important; and upon transportation all storage conditions for the above-listed thermally unstable products should be observed in order to preserve their optimal quality. Based on the foregoing, the important aspect is to reduce the cost of transportations because of their great demand and to increase the environmental safety of the transportation process.
In order to solve the above problems liquefied natural gas (LNG) has become of widespread use as a fuel for internal combustion engines which causes significant advantages compared to conventional fuels of petroleum origin. Against the background of the environmental regulations, there is a growing tendency in the developed countries towards gas consumption as a fuel, for its use causes much less damage to the environment compared to traditional fuels that is mainly associated with the exhaust gas contents.
The advantages of the natural gas being used as a fuel for vehicles lie in that the cost of natural gas is twice lower compared to the cost of traditional fuel which makes the cost-effectiveness of natural gas. Likewise, due to natural gas being used as a fuel, the service life of an engine becomes three times longer, its maintenance costs being significantly reduced. Using natural gas as a fuel reduces oil consumption twice; the specific fuel mass consumption is reduced as well (due to a higher combustion heat), and there is no need for radical engine reconstruction. Besides, nowadays production of gas power systems for vehicle engines is quite widespread.
In connection with the above advantages of the liquefied natural gas being used as a fuel, recently a widespread application has been gained by the liquefied natural gas refrigeration systems for heat-insulated cargo compartments, which systems being based on the heat content of said gas, such as methane, under conditions when its aggregate state (liquid-gas) is changed before it is supplied into the vehicle engine. Though the use of such refrigeration systems is almost impossible at all stages of thermally unstable product transportation from loading at a warehouse to unloading at the delivery point, because said system can operate only when the engine is running. So, in the course of the product loading and unloading, as well as in the course of the vehicle making stops, LNG supply to the engine is ceased or substantially reduced, that automatically causes a significant decrease or even termination of heat-insulated cargo compartment refrigeration.
Therefore, the actual task is to provide a vehicle equipped with a refrigeration system for heat-insulated cargo compartments, based on the heat content of the natural gas, used as a fuel, under conditions when its aggregate state is changed before it is supplied into a vehicle engine, as well as to provide enough refrigeration capacity for all the transportation stages, from loading to unloading, wherein the refrigeration system developed would allow for maintaining required temperature of the compartment when the engine is off.
The closest prior art solution to the one suggested is a refrigerated vehicle, running on the liquefied natural gas, described in the patent China application No. 201907386 (published 07/27/2011). Said vehicle for transporting thermally unstable products contains an internal combustion engine with a power system and a heat-insulated tank for LNG (located under the vehicle), an intake line, a dual-flow heat exchanger first circuit intended for feeding the line, at least one heat-insulated cargo compartment, a heat carrier circuit including the heat carrier flow control system, which are subsequently arranged streamwise the liquefied natural gas (LNG) flow, and a cooling device for cooling the internal space of the heat-insulated cargo compartment, providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow. Whereby, the dual-flow heat exchanger is placed within the heat-insulated cargo compartment.
Among the drawbacks of the above prior art one should admit rather high probability of the heat carrier freezing within its circulation circuit, as an excess cold accumulated by the heat carrier may occur, that in its turn may lead to the heat carrier circulation stop and to a significant reduction of the cooling efficiency within the internal space of the heat-insulated cargo compartment. Another drawback of the solution as described concerns the dual-flow heat exchanger being placed inside the heat-insulated cargo compartment, that does not allow for providing a proper safety level for the operating personnel, since, in the case of gas leakage, the gas enters the cargo compartment closed space and, besides, the heat exchanger occupies rather significant part of the heat-insulated cargo compartment useful area. Furthermore, the above vehicle structure can’t be used for trucks with trailers/semitrailers, as the dual-flow heat exchanger of said structure is placed in the heat-insulated cargo compartment, i.e. within the trailer/semitrailer, and the engine with LNG tank is located on the truck.
The drawbacks as mentioned reduce the temperature control efficiency within the internal space of the heat-insulated cargo compartment, as well as the refrigeration capacity of used equipment in general. Since the heat carrier efficient cooling according to the abovementioned solution is only possible under condition of a vehicle engine-on, which is because in the course of product loading and unloading, as well as in the course of the vehicle making stops LNG supply to the engine is terminated or is substantially reduced, correspondingly when the heat carrier circulation is restarted for maintaining the required temperature within the heat-insulated cargo compartment the accumulated cold of the heat carrier is quite rapidly utilized in the course of the heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment, whereby no further heat carrier cooling takes place. Consequently, the cooling efficiency for the internal space of the heat-insulated cargo compartment is reduced, that does not allow for providing undamaged condition of thermally unstable products.
Technical Solution
The object of the invention is to provide a vehicle, which due to its design and its arrangements for cooling the internal space of the heat-insulated cargo compartment allows for maximal efficient temperature control within the internal space of the heat-insulated cargo compartment of the vehicle at all stages of the vehicle operation while transporting the thermally unstable products, that would provide undamaged condition of the products being transported, and would allow for increasing overall refrigeration capacity of the cooling equipment applied, as well as for reducing fuel and lubricants consumption.
Another object of the invention is to provide a method for transportation of thermally unstable products, which due to the optimal operation sequence to be performed would allow secure transportation of thermally unstable products, enabling maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation while transporting the thermally unstable products, that in its turn would guarantee undamaged condition of the products being transported and increase of overall refrigeration capacity of the cooling equipment applied, and reduction of fuel and lubricants consumption, as well as reduction of the content of harmful substances in the exhaust gas, and also would provide all necessary conditions for the thermally unstable products preservation and all the necessary safety precautions.
In order to solve the problem, it is provided a vehicle for transporting the thermally unstable products, comprising an internal combustion engine with a power system; and a heat-insulated tank for LNG, an intake pipeline, a dual-flow heat exchanger first circuit, a feed pipeline, at least one heat-insulated cargo compartment, a heat carrier circuit including a heat carrier flow control system, which are subsequently arranged streamwise the liquefied natural gas (LNG) flow, and a cooling device for cooling the internal space of the heat-insulated cargo compartment, providing heat exchange ability between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow, whereby the dual-flow heat exchanger is placed within the heat-insulated tank, filled with a heat-accumulating medium, wherein first and second circuits of the dual-flow heat exchanger enabling the heat exchange with said heat-accumulating medium, and as а heat-accumulating medium it is chosen a medium, where the liquid-solid transition temperature exceeds such transition temperature of the heat carrier.
The embodiment as described, due to the dual-flow heat exchanger being arranged within a heat-insulated tank filled with a heat-accumulating medium, as well as due to the difference in the heat carrier and the heat-accumulating medium transition temperatures allows to eliminate the heat carrier freezing within its circulation circuit, that in its turn leads to maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation, in particular, in the course of the vehicle making stops and in the course of thermally unstable products loading and unloading the heat carrier cooling is performed through heat exchange between the heat carrier and said heat-accumulating medium, whereby previously accumulated cold of the heat-accumulating medium is utilized. When transporting thermally unstable products the heat carrier is cooled through the heat exchange between the heat carrier and said heat-accumulating medium, while utilizing the heat-accumulating medium cold obtained due to the heat exchange between the heat-accumulating medium and LNG. The arrangement for cooling the internal space of the heat-insulated cargo compartment as described provides undamaged condition of the products being transported and allows to increase overall refrigeration capacity of the cooling equipment applied and to reduce fuel and lubricant consumption.
According to a preferred embodiment of the vehicle as claimed, the heat-insulated tank filled with heat-accumulating medium is placed outside the heat-insulated cargo compartment in the immediate vicinity of to the heat-insulated tank for LNG, thus resulting to shortening the pipeline connecting said tanks, that in its turn makes it possible to reduce operational loss of cold within the pipeline while transporting operation.
The device for cooling the internal space of the heat-insulated cargo compartment can be a finned heat sink equipped with an air fan increasing the heat exchange velocity due to the active air circulation through the finned heat sink cooling surface.
The device for cooling the internal space of the heat-insulated cargo compartment also may represent a set of eutectic panels.
Besides, having the internal space of the heat-insulated cargo compartment divided into different temperature zones, the device for cooling the internal space of the heat-insulated cargo compartment may represent a cooling system, comprising a finned heat sink equipped with an air fan and a set of eutectic panels.
The use of LNG cold for cooling the heat-accumulating medium with the vehicle engine on leads to the general reduction of costs for cooling up to predetermined temperature and/or maintaining the predetermined temperature of the thermally unstable products while transporting thereof, and to the increase of the vehicle running distance without forced stops necessary for cooling the heat-accumulating medium through an external stationary source. Besides, a mention should be made that after unloading the products being transported at the destination point on the vehicle’s way back to the point where a new loading of thermally unstable products is to be made, that is in the course of the empty vehicle trip, the heat-accumulating medium also undergoes cooling, thus, enabling restart of loading, once arrived at the loading point, with no previous cooling of the internal gas medium within the heat-insulated cargo compartment, that in its turn would reduce the contact time of the vehicle. Since the heat exchanger is heat-insulated, the cold accumulated with the heat-accumulating medium can be stored for a long time, for example, in the course of an overnight stay or a long term stay before loading thermally unstable products that makes it unnecessary to charge additionally the heat-accumulating medium with the cold through a stationary source. All the mentioned above also concerns eutectic panels cooling.
Preferably, when using the eutectic panels as a cooling device or its component, the heat-insulated cargo compartment is equipped with additional heat-insulating panels, able to be attached to the ceiling and/or to the side walls of the heat-insulated cargo compartment, wherein the eutectic panels are placed in the gap between the heat-insulated cargo compartment ceiling/side walls and the heat-insulating panels. Such embodiment of the invention as claimed allows providing, in case of eutectic panels, a mediated (indirect) temperature control within the heat-insulated cargo compartment through absorbing a part of the cold, released by the eutectic panels into the heat-insulated cargo compartment environment, by the suspended ceiling or side walls panels. Also, such embodiment of the invention as claimed allows providing and to maintain different temperatures in different zones within a heat-insulated cargo compartment. Said suspended ceiling panels may be at least partially made of the heat-insulating material, and they also may be detachable or slidable.
The heat-insulated cargo compartment may also include an additional fan unit, enabling to increase or to reduce the heat transfer from the cooling device within the heat-insulated cargo compartment internal space.
The vehicle may be provided with a heat carrier flow control system, which may include a pump, an electro-driven valve, shut-off valves and quick release connections applied for connecting to an external stationary cold source for cooling the heat-accumulating medium at the stage of stopping and loading/unloading. Also, the flow control system may be provided with temperature sensors mounted directly into the heat carrier flow path, wherein the readings of said sensors are used for preventing the heat carrier from freezing.
The LNG flow control system performed by means of a dual-flow heat exchanger, mounted into the heat-insulated tank and filled with a heat-accumulating medium, comprises an electro-driven valve.
According to the preferred embodiment, the finned heat sink is equipped with an air fan, thus increasing the heat exchange velocity due to the active air ventilation through the finned heat sink cooling surface.
It is reasonable to use ethylene glycol aqueous solution as a heat-carrier. It is also efficient to apply ethylene glycol aqueous solution as a heat-accumulating medium, wherein the freezing temperature of the solution can be varied through changing ethylene glycol percentage.
Preferably, the vehicle is a vehicle chosen from the group including an air transport, a waterborne craft and a rail transport.
The road vehicle is a vehicle chosen from the group including a truck, a tractor-trailer/semitrailer.
The tractor-trailer/semitrailer comprises a heat-insulated tank, filled with a heat-accumulating medium, and a heat-insulated tank for LNG which is mounted onto the tractor and а cooling device placed within the trailer/semitrailer, wherein the heat-carrier circulation circuit is equipped with quick release connections which allows to disassemble the tractor and trailer/semitrailer common cooling system through the heat-carrier circulation circuit, if required.
According to one of preferred embodiments, the vehicle is equipped with an additional heat exchanger mounted into the heat-insulated cargo compartment connected to an additional heat-insulated tank with coolant by means of a pipeline equipped with a controlled valve. Such an embodiment as claimed allows providing extra cooling of the heat-insulated cargo compartment internal space.
Preferably, the vehicle is equipped with at least one gas analyzer.
According to another preferred embodiment of the vehicle as claimed, the heat-insulated cargo compartment comprises at least one temperature sensor providing the temperature control inside the compartment. The dual-flow heat exchanger may be equipped with a temperature sensor either.
Another object of the invention is to provide a method for transportation of thermally unstable products, the method comprising preparing a tank for the liquefied natural gas (LNG) onboard for powering an internal combustion engine of a vehicle and cooling the heat-insulated cargo compartment internal space, loading the thermally unstable products into the cargo compartment of the vehicle, running the loaded vehicle from a place of loading to a point(-s) of destination and unloading the thermally unstable products out of the cargo compartment of the vehicle at the point(-s) of destination, wherein at the stages of loading/unloading, making stops and running the loaded vehicle from the place of loading to the point(-s) of destination the cargo compartment is thermally regulated, wherefore the use is made of a dual-flow heat exchanger and the device for cooling the heat-insulated cargo compartment internal space, said heat exchanger and cooling device are connected through a heat-carrier circulation circuit. The dual-flow heat exchanger is mounted into a heat-insulated tank filled with a heat-accumulating medium being cooled at the stage of running through utilizing the cold of LNG before it is supplied to the engine, wherein the cargo compartment is thermally regulated by means of the device cooling the heat-insulated cargo compartment internal space due to the heat exchange between the dual-flow first and second circuits and said heat-accumulating medium.
If necessary, when the cold accumulated at the stage of running is insufficient, or if the vehicle is used after a long stopping, the heat-accumulating medium is cooled by means of an external stationary cold source at the stage of stopping and loading/unloading.
According to a preferred embodiment, the heat-insulated tank and the heat-accumulating medium therein, the eutectic panels and the amount of heat-accumulating medium within the latters, and a tank with liquid nitrogen or liquid CO2 are chosen such that the amount of cold obtained from an external stationary source and the amount of cold obtained through utilizing the cold of LNG before it is supplied to the engine exceeds the amount of cold needed to maintain the required temperature within the heat-insulated cargo compartment internal space. This allows avoiding the necessity of any extra equipment for cooling the heat-insulated cargo compartment internal space.
Placing the dual-flow heat exchanger inside the heat-insulated tank filled with a heat-accumulating medium allows for providing the refrigeration capacity required to stand the maximal loads of the cooling equipment mounted onto the vehicle. Furthermore, the use of the LNG cold for cooling the heat-accumulating medium leads to a significant reduction of other coolants to be used, such as liquid nitrogen, and also increase the vehicle operation time between procedures for cooling the heat-accumulating medium to be performed through an external stationary cold source during stopping. Besides, it allows for reducing fuel and lubricants consumption, as well as for reducing the content of harmful substances in the exhaust gas.
Due to the optimal sequence of the operations to be performed, the embodiment of the technical solution as claimed allows for providing reliable transportation of thermally unstable products, thus, ensuring maximal efficient temperature control within the heat-insulated cargo compartment internal space at all stages of the vehicle operation when transporting the thermally unstable products, resulting in undamaged condition of the products being transported and increasing overall refrigeration capacity of the cooling equipment applied, as well as reducing fuel and lubricants consumption, and also provides all the conditions for the thermally unstable products preservation and all the necessary safety precautions.
Description of Drawings
Fig. 1 – schematic drawing of an embodiment of the vehicle as claimed.
Fig. 2 – schematic drawing of an embodiment of a motor vehicle.
Fig. 3 – schematic drawing of an embodiment of a motor vehicle, representing a tractor-semitrailer.
Fig. 4 – schematic drawing of a heat-insulated cargo compartment with two temperature zones (side view).
Best Mode
Fig. 1 represents an embodiment of a vehicle 1 which contains an internal combustion engine 2 with a power system 3 including a liquidized natural gas (LNG) flow control system (not shown) comprising an electro-driven valve and a shut-off valve (not shown); and a heat-insulated tank 4 for LNG, an intake pipeline (not shown), a dual-flow heat exchanger first circuit (not shown) intended for feeding a pipeline (not shown), which are subsequently arranged streamwise the liquefied natural gas (LNG) flow. The vehicle 1 also contains at least one heat-insulated cargo compartment 5, a heat carrier circulation circuit (not shown) including the heat carrier flow control system (not shown), which contains shut-off valves, quick release connectors 6; and a cooling device 7 for cooling the internal space of the heat-insulated cargo compartment 5 providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment 5, a dual-flow heat exchanger second circuit and a pump (not shown), which are subsequently arranged streamwise the heat carrier flow, whereby said dual-flow heat exchanger is placed within a heat-insulated tank 8 filled with a heat-accumulating medium.
Fig. 2 shows an embodiment of the vehicle as claimed representing a motor vehicle. The reference numbers of Fig. 2 correspond to those of Fig. 1. Fig. 2 also shows a tractor 9 and quick release connections 6.
Fig. 3 shows an embodiment of a motor vehicle representing a tractor-semitrailer. The reference numbers of Fig. 3 correspond to those of Fig. 1 and Fig. 2. Fig. 3 also shows heat-insulated flexible pipes of the heat carrier circulation circuit 10.
Fig. 4 shows a heat-insulated cargo compartment with two temperature zones (side view). The reference numbers of Fig. 4 correspond to those of Fig. 1. Fig. 4 also shows the heat-insulated cargo compartment 5 doors 11, a movable partition 12 separating the compartment 5, eutectic panels 13, an additional fan unit 14 and additional heat-insulating panels 16.
Further, it is described an embodiment of the invention as claimed wherein the cooling device for cooling the internal space of the heat-insulated cargo compartment may represent finned heat sink, equipped with an air fan.
Preliminary at specially provided points it is performed filling the LNG tank 4 with liquidized natural gas (LNG) onboard the vehicle 1 for powering the internal combustion engine 2 of the vehicle 1 and ensuring the cooling device 7 operation for cooling the heat-insulated compartment 5 internal space of the vehicle 1. Further, it is performed preliminary cooling the heat-accumulating medium within the heat-insulated tank 8. If necessary, it is performed filling the additional heat-insulated tank (not shown) intended for coolant and provided onboard the vehicle 1 for feeding certain types of cooling systems used as additional equipment for temperature control within the internal space of the heat-insulated cargo compartment 5. Then the thermally unstable products are loaded into the cargo compartment 5 of the vehicle 1 and transported from the place of loading to a point (-s) of destination. At the stage of transporting the cargo compartment 5 is thermally regulated, wherefore the use is made of the dual-flow heat exchanger containing a first circuit and a second circuit and a finned heat sink providing heat exchange between the heat carrier and the gas medium within the internal space of the heat-insulated cargo compartment 5 which are connected through the heat carrier circuit, wherein the temperature control inside the compartment is provided by means of at least a temperature sensor (not shown). Whereby the dual-flow heat exchanger is placed into a heat-insulated tank 8 filled with a heat-accumulating medium, being cooled by means of an external stationary cold source at the stage of stopping and loading/unloading.
The internal space of the heat-insulated cargo compartment 5 undergoes cooling at the stage of transporting, the cooling being performed as follows. Upon the vehicle ignition starting a valve for the engine 2 operation is open. LNG is supplied from the heat-insulated tank 4 through the intake pipeline to the heat exchanger first circuit through the open electro-driven valve. The heat exchange occurs between LNG and the heat-accumulating medium contained in the tank 8. The first circuit output is connected to the power system 3 of the engine 2 through a feed pipeline for supplying a gaseous fuel to the engine 2. If required, the fuel supply to the heat exchanger first circuit may be reduced or stopped.
At the same time a heat exchange is provided between the heat-accumulating medium and the heat carrier circulating within the heat carrier circulation circuit comprising a heat carrier flow control system comprising shut-off valves and quick release connections 6; and a finned heat sink equipped with an air fan, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow. By means of the pump the heat carrier circulates within said circuit. By means of the finned heat sink it is provided a heat exchange between the heat carrier and the gaseous medium within the internal space of the heat-insulated cargo compartment 5. Then the heat carrier having changed temperature is returned from the finned heat sink to the heat exchanger second circuit for cooling. At the stage of stopping, loading/unloading when the internal combustion engine 2 is off, the circulating heat-carrier undergoes cooling due to the heat exchange with the heat-accumulating medium.
Thus, the invention as claimed represents a vehicle which, due to its design and its arrangements for cooling the internal space of the heat-insulated cargo compartment, allows for maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all stages of the vehicle operation while transporting the thermally unstable products, resulting in undamaged condition of the products being transported, and in increasing overall refrigeration capacity of the cooling equipment applied, as well as in reducing fuel and lubricants consumption.
The invention as claimed also represents a method for transportation of thermally unstable products which due to the optimal sequence of operations to be performed would allow for secure transportation of thermally unstable products, enabling maximal efficient temperature control within the internal space of the heat-insulated cargo compartment at all the stages of the vehicle operation while transporting the thermally unstable products, that in its turn would guarantee undamaged condition of the products being transported and would allow for increasing overall refrigeration capacity of the cooling equipment applied, and for reducing fuel and lubricants consumption, as well as for reducing the content of harmful substances in the exhaust gas, and also provides all the conditions for the thermally unstable products preservation and all the necessary safety precautions.

Claims (17)

  1. A vehicle for transporting thermally unstable products, comprising an internal combustion engine with a power system; and a heat-insulated tank for LNG, an intake pipeline, a dual-flow heat exchanger first circuit, a feed pipeline, at least one heat-insulated cargo compartment, a heat carrier circulation circuit including a heat carrier flow control system, which are subsequently arranged streamwise the liquefied natural gas (LNG) flow; and a cooling device for cooling the internal space of the heat-insulated cargo compartment providing heat exchange between a heat carrier and a gas medium within the internal space of the heat-insulated cargo compartment, a dual-flow heat exchanger second circuit and a pump, which are subsequently arranged streamwise the heat carrier flow, characterized in that said dual-flow heat exchanger is placed within the heat-insulated tank filled with a heat-accumulating medium, wherein first and second circuits of the dual-flow heat exchanger enabling the heat exchange with said heat-accumulating medium, and as the heat-accumulating medium is chosen a medium the liquid-solid transition temperature of which exceeds such transition temperature of the heat carrier.
  2. The vehicle of claim 1, characterized in that the heat-insulated tank filled with the heat-accumulating medium is placed outside the heat-insulated cargo compartment in the immediate vicinity of the heat-insulated tank for LNG.
  3. The vehicle of claim 1, characterized in that the device for cooling the internal space of the heat-insulated cargo compartment is a finned heat sink equipped with an air fan.
  4. The vehicle of claim 1, characterized in that the device for cooling the internal space of the heat-insulated cargo compartment is a set of eutectic panels.
  5. The vehicle of claim 1, characterized in that the device for cooling the internal space of the heat-insulated cargo compartment is a combined cooling system comprising the finned heat sink equipped with the air fan and the set of eutectic panels.
  6. The vehicle of claims 4, 5, characterized in that the heat-insulated cargo compartment is equipped with a set of additional heat-insulating panels, wherein the eutectic panels are placed in the gap between the heat-insulated cargo compartment walls and the additional heat-insulating panels.
  7. The vehicle of claim 1, characterized in that an ethylene glycol aqueous solution is used as the heat-carrier.
  8. The vehicle of claim 1, characterized in that the ethylene glycol aqueous solution is used as the heat-accumulating medium.
  9. The vehicle of claim 1, characterized in that the vehicle is chosen from the group including an air vehicle, a waterborne craft and a rail vehicle.
  10. The vehicle of claim 1, characterized in that the vehicle is a motor vehicle chosen from the group including a truck, a tractor-trailer/semitrailer.
  11. The vehicle of claim 10, characterized in that the tractor-trailer/semitrailer comprises the heat-insulated tank filled with the heat-accumulating medium and the heat-insulated tank for LNG that are mounted on the tractor, and the cooling device placed within the trailer/semitrailer, wherein the heat-carrier circulation circuit is equipped with quick release connectors.
  12. The vehicle of claim 1, characterized in that the vehicle is equipped with an additional heat exchanger mounted into the heat-insulated cargo compartment connected to an additional heat-insulated tank with coolant by means of the pipeline, equipped with a controlled valve.
  13. The vehicle of claim 12, characterized in that the finned heat sink is connected to the additional heat exchanger mounted into the heat-insulated cargo compartment.
  14. The vehicle of claim 1, characterized in that the vehicle is equipped with at least one gas analyzer.
  15. The vehicle of claim 1, characterized in that the heat-insulated cargo compartment comprises at least one temperature sensor.
  16. A method for transportation of thermally unstable products, the method comprising preparing a tank for the liquefied natural gas (LNG) onboard for powering an internal combustion engine of a vehicle and cooling the heat-insulated cargo compartment internal space, loading the thermally unstable products into the cargo compartment of the vehicle, running the loaded vehicle from a place of loading to a point(-s) of destination and unloading the thermally unstable products out of the cargo compartment of the vehicle at the point(-s) of destination, wherein at the stages of loading/unloading, stopping and running the loaded vehicle from the place of loading to the point(-s) of destination the cargo compartment is thermally regulated, wherefore the use is made of a dual-flow heat exchanger and a device for cooling the heat-insulated cargo compartment internal space which are connected through a heat-carrier circulation circuit, characterized in that the dual-flow heat exchanger is mounted into a heat-insulated tank filled with a heat-accumulating medium, being cooled at the stage of running through utilizing the cold of LNG before it is supplied to the engine, wherein the cargo compartment is thermally regulated by means of the device cooling the heat-insulated cargo compartment internal space due to the heat exchange between the dual-flow heat exchanger first and second circuits and said heat-accumulating medium.
  17. The method of claim 16, characterized in that if necessary the heat-accumulating medium is cooled by means of an external stationary cold source at the stage stopping and loading/unloading.
PCT/IB2014/062527 2013-07-24 2014-06-23 A vehicle and a method for transportation of thermally unstable products WO2015011581A1 (en)

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UAA201309287 2013-07-24

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