WO2015008172A1 - Pallet dispenser and method thereof - Google Patents
Pallet dispenser and method thereof Download PDFInfo
- Publication number
- WO2015008172A1 WO2015008172A1 PCT/IB2014/059533 IB2014059533W WO2015008172A1 WO 2015008172 A1 WO2015008172 A1 WO 2015008172A1 IB 2014059533 W IB2014059533 W IB 2014059533W WO 2015008172 A1 WO2015008172 A1 WO 2015008172A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pallet
- movable frame
- stack
- pallet stack
- dispensation
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/067—De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/302—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices added articles being lifted to substantially stationary grippers or holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
- B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
- B65G59/063—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms comprising lifting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0267—Pallets
Definitions
- a pallet dispenser dispenses one or more pallets from a pallet stack onto a work surface.
- this work surface may be a chain conveyor.
- the one or more pallets may be dispensed onto the floor.
- a pallet transporter such as a pallet truck, pallet jack, or forklift can be used to collect and move the one or more dispensed pallets.
- Pallet dispensers are generally powered and require a connection to a power source.
- pallet dispensers may require motors or pumps that must be powered by an external power source.
- external power sources for powering or energizing the pallet dispenser
- Examples of external power sources might include electrical utility grids, generators, steam, hydraulic pressure or compressed air, etc.
- the power grid-independent, or unpowered, pallet dispenser of the present disclosure uses input provided by the pallet transporter to dispense pallets.
- the pallet dispenser of the present disclosure may be deployed in an environment where pallets are used without the need to route power to the pallet dispenser's location. This may reduce the cost of deploying and/or operating a pallet dispenser since altering the power layout of a facility is not required.
- the present disclosure also allows for deployment in environments where a power source, such as an electrical utility grid, may be unreliable or non-existent. This is because the presently disclosed pallet dispenser uses input provided by the pallet transporter to dispense pallets.
- Known pallet dispenser machines are configured to hold a stack of pallets, typically about fifteen pallets high and some up to about twenty five pallets high.
- the known pallet dispensers are electrically powered, and they are configured to automatically dispense a single pallet onto a chain conveyor for automated systems, or to dispense a pallet onto the floor, etc.
- An advantage of dispensing a pallet onto the floor is the pallet can then be removed using a pallet truck or a pallet jack.
- an apparatus comprising: a pallet dispensing system (100), including: a movable frame (510) being configured to movably hold, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position, and the movable frame (510) also being configured to hold the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift, at least in part, the pallet stack (12) as the movable frame (510) is provided, at least in part, with vertical-lift assistance through stored potential energy.
- a pallet dispensing system including: a movable frame (510) being configured to movably hold, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position, and the movable frame (510) also being configured to hold the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift, at least in part, the
- an apparatus including a pallet dispensing system (100).
- the pallet dispensing system (100) includes a movable frame (510) configured to movably hold, at least in part, a pallet stack (12) between a pallet- storage position and a pallet-dispensation position.
- the movable frame (510) is also configured to hold a pallet (10) of the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift the pallet stack (12) and allow the movable frame (510) to travel upwards.
- a pallet dispensing system including a movable frame (510) configured to movably hold, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position.
- the movable frame (510) is also configured to hold a pallet (10) of the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift the pallet stack (12)allowing the movable frame (510) to travel upwards.
- the pallet dispensing system (100) also includes a dampening device configured to dampen, at least in part, free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position. Since the transporter (56) lifts the pallet stack (12), a taller instance of the pallet stack 12 may be possible.
- the pallet dispensing system is adapted such that the movable frame (510) is configured to movably hold the pallet stack (12) having the pallet (10) between the pallet-storage position and the pallet-dispensation position without consuming electrical energy, and the dampening device is configured to dampen free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position without consuming electrical energy.
- the dampening device that includes a hydraulic cylinder (52) configured to cooperate with a hydraulic reservoir (450).
- the pallet dispensing system (100) that further includes a raising device being configured to move the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position without consuming electrical energy.
- the raising device that includes a spring assembly (54) being configured to apply, at least in part, an amount of mechanical kinetic energy being converted, at least in part, from an amount of mechanical potential energy to the movable frame (510) in such a way that application, at least in part, of the amount of mechanical kinetic energy to the movable frame (510) urges, at least in part, movement of the movable frame (510) away from the pallet- dispensation position toward the pallet-storage position.
- a pallet dispensing system including a movable frame (510) being configured to: be non-el ectrically powered in such a way as to operate without consuming electrical energy; selectively latch with a pallet stack (12) having a pallet (10) between an unlatched state and a latched state; and movably hold, at least in part, the pallet stack (12) between a pallet-storage position and a pallet- dispensation position once the movable frame (510) and the pallet stack (12) are latched together.
- the pallet dispensing system (100) also includes a dampening device being configured to: be non-electrically powered in such a way as to operate without consuming electrical energy; operatively couple to the movable frame (510); and slow down free-fall descent of the movable frame (510) under the influence of gravity from the pallet-storage position toward the pallet-dispensation position for the case where the movable frame (510) becomes unlatched from the pallet stack (12), and the movable frame (510) is free to descend under the influence of gravity from the pallet-storage position toward the pallet-dispensation position.
- a dampening device being configured to: be non-electrically powered in such a way as to operate without consuming electrical energy; operatively couple to the movable frame (510); and slow down free-fall descent of the movable frame (510) under the influence of gravity from the pallet-storage position toward the pallet-dispensation position for the case where the movable frame (510) becomes unlatched from the pallet stack (12), and the movable
- the raising device that includes a counterweight assembly (790) configured to: store the amount of mechanical potential energy; and convert the amount of mechanical potential energy to the amount of mechanical kinetic energy.
- a method for dispensing pallets comprising: moving a pallet stack (12) held in a movable frame (510) from a pallet- storage position to a pallet-dispensation position including: raising the pallet stack (12) held in the movable frame (510), the movable frame (510) being configured to be moved between the pallet-storage position and the pallet-dispensation position once the pallet stack (12) is raised; and dispensing a pallet from the movable frame (510).
- the method that further includes movably holding, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position without consuming electrical energy.
- FIG. 1 is a perspective view of an embodiment of the pallet dispenser
- FIGS. 2A to 2G are cross-sectional views displaying the various stages of an embodiment of the pallet dispenser in operation
- FIG. 3 is cross-sectional view of an embodiment of the pallet dispenser
- FIG. 4A depicts an exploded perspective view of an example of the pallet- magazine assembly of the pallet dispenser of FIG. 1 ;
- FIG. 4B depicts an exploded perspective view of an alternate example of a pallet- magazine assembly of the pallet dispenser 2 of FIG. 1;
- FIG. 5 is a perspective view of another embodiment of the pallet dispenser having the pallet-stack enclosure
- FIG. 6 depicts a flowchart showing various states of a cycle of an embodiment of the pallet dispenser
- FIGS. 7 A to 71 depict cross sectional view of an embodiment for a securing mechanism as used in an example of the pallet dispenser
- FIG. 8 is a perspective view of another embodiment of the pallet dispenser;
- FIG. 9 is a perspective view of an embodiment of the pallet-stack enclosure;
- FIGS. 10A to 10D depict examples of a detection assembly for use with the pallet dispenser
- FIG. 11 depicts a partial side view of an example of a latch assembly of the pallet dispenser, encircled in FIG. 2G;
- FIG. 12 depicts a partial side view of an example of a latch assembly of the pallet dispenser, encircled in FIG. 2A;
- FIG. 13A depicts a perspective view of an example of the pallet dispenser of FIG.
- FIG. 13B depicts a perspective view of an example of a front loading pallet- enclosing assembly of the pallet dispenser of FIG. 1 ;
- FIG. 13C depicts a perspective view of an example of the front loading pallet- enclosing assembly of FIG. 9B;
- FIG. 14 depicts an exploded perspective view of an example of a locking-restraint apparatus of the front loading pallet-enclosing assembly of FIG. 9B; and [00048] FIG. 15 depicts an exploded perspective view of the locking-restraint apparatus of the front loading pallet-enclosing assembly of FIG. 10.
- cam roller or cam rollers 60 cam follower, or cam followers 80 cam spring
- FIG. 1 depicts a perspective view of an example of the pallet dispenser 2.
- FIGS. 2A to 2G depict cross-sectional views of example stages of the pallet dispenser 2 of FIG. 1 in operation.
- FIG. 3 depicts a cross-sectional view of the pallet dispenser 2 of FIG. 1.
- FIGS. 1 to 3 Examples of a pallet dispensing system 100 of the present disclosure are shown in FIGS. 1 to 3.
- FIG. 1 there is depicted the pallet dispenser 2, a pallet-stack enclosure 4, a work surface 8, a pallet 10, a pallet stack 12, an opening 480, supports 600, hinges 605, and mesh walls 620.
- the pallet dispensing system comprises a pallet dispenser 2, a pallet transporter 56, and a pallet-stack enclosure 4.
- the pallet dispenser 2 can be configured to be used with any typically constructed pallet such as a two-way pallet or a four- way pallet (also known as the CHEP pallet).
- the pallet dispenser 2 can also be configured to be used with different kinds of surfaces used for transporting loads. For example, in some environments flat boards are used like pallets, and the pallet dispenser 2 can be used to dispense these flat boards.
- FIGS. 2A to 2G depict examples of a dispensing cycle for dispensing pallets from the pallet dispensing system 100 of FIG. 1.
- the following are depicted in FIG. 2A: the pallet dispensing system 100, the pallet dispenser 2, the pallet-stack enclosure 4, the pallet stack 12, a latch 40, a hydraulic cylinder 52, a spring assembly 54, a stationary support frame 59, a closed-loop hydraulic circuit 430, a movable frame 510, a dog 700, arms 720, a cam roller 740, and a cam follower 760.
- the pallet dispensing cycle comprises raising a pallet stack 12, separating and removing one or more pallets 10 from the pallet stack 12, and lowering the pallet stack 12.
- the pallet dispenser 2 and pallet-stack enclosure 4 (partially shown) enclose a pallet stack.
- a pallet transporter 56 enters the pallet dispenser 2 and engages a pallet 10 in the pallet stack 12.
- the pallet transporter 56 raises the pallet stack 12 and the pallet dispenser 2 transitions to a raised position 30.
- the pallet stack 12 is secured such that when the pallet dispenser 2 is in the raised position 30 one or more pallets 10 can be separated from the pallet stack 12.
- a securing mechanism 40 is provided for securing the pallet stack 12 to the pallet dispenser 2.
- the securing mechanism 40 may be referred to as a latch 40.
- the pallet transporter 56 lowers and separates the one or more pallets 10 from the pallet stack 12. [00067] As shown in FIG. 2E, the pallet transporter 56 then removes the one or more separated pallets 10 from the pallet dispenser 2.
- the pallet stack 12 is then lowered to the work surface using the weight of the pallet stack 12.
- the pallet dispenser 2 transitions to the lowered position 32 when the pallet stack 12 is lowered.
- the lowered position 32 may be referred to as the lowered state 32.
- dampeners are used to dampen the lowering of the pallet stack 12.
- the dampeners comprise one or more telescoping hydraulic cylinders 52 connected to a hydraulic circuit 58 of the closed-loop hydraulic circuit 430.
- the telescoping hydraulic cylinder 52 is hereafter referred to as the hydraulic cylinder 52.
- the pallet dispensing cycle further comprises transitioning to a ready raised position 34 after the pallet dispenser 2 has reached the lowered position 32.
- the ready raised position 34 the pallet stack 12 is secured so that when the pallet dispenser 2 is in the raised position 30 one or more pallets 10 can be separated from the pallet stack 12, as is shown in FIGS. 5 and 2 A.
- the pallet stack 12 is released when the pallet dispenser 2 is in the lowered state 32. This allows the pallet dispenser 2 to transition to the ready raised position 34, as shown in FIGS. 5 and 2A.
- the raisers are used to raise the pallet dispenser 2 to the ready raised position 34.
- the raisers comprise one or more telescoping cylinders or air springs filled with a compressible gas in a spring assembly 54.
- the pallet dispenser 2 comprises a stationary support frame 59 and a movable frame 510.
- the movable frame 510 may be called a pallet- magazine assembly.
- the movable frame 510 can be transitioned, by using a pallet transporter 56, between a raised 30 and lowered position 32 relative to the stationary support frame 59.
- the movable frame 510 comprises a securing mechanism 40 for securing a pallet stack 12. When the movable frame 510 is in the raised position, the movable frame 510 and securing mechanism 40 secures the pallet stack 12 so that one or more pallets 10 can be separated from the pallet stack 12.
- the pallet dispenser 2 comprises one or more dampeners for dampening the transition of the movable frame 510 from the raised to the lowered state.
- the pallet dispenser 2 further comprises one or more raisers for transitioning the movable frame 510 between the lowered and ready states.
- the pallet dispenser 2 comprises a stationary support frame 59 for supporting the movable frame 510.
- the stationary support frame 59 may also support parts of the dampening mechanism, the raising mechanism, and the securing mechanism 40, if present.
- the stationary support frame 59 may be secured to a work surface 8, such as a warehouse floor, using fasteners such as bolts.
- the stationary support frame 59, and hence the pallet dispenser 2 may be mobile.
- the stationary support frame 59 may comprise lockable wheels rather than be affixed to the work surface 8. This would facilitate the easy relocation of the pallet dispenser 2.
- the stationary support frame 59 comprises a front side 400, a back side 420, and a first side 440 and a second side 460.
- the first side 440 and the second side 460 are connected to the front side 400 and the back side 420 such that the assembly defines an enclosure capable of enclosing a pallet stack 12.
- an opening 480 is defined in the front side 400 of the stationary support frame 59 so that one or more pallets 10 can be removed from the enclosure.
- one or more of the sides of the stationary support frame 59 may allow for a user to access the interior of the pallet dispenser 2. For example, in some situations the user may be required to manually add or remove pallets 10 from the pallet dispenser 2. In other situations, maintenance personnel may need access to the interior of the pallet dispenser 2 to service it.
- one or more of the sides may be configured to be a door or gate. In other examples, one or more sides may be removable.
- the stationary support frame 59 comprises a plurality of support posts (not shown) configured to surround a pallet stack 12.
- the stationary support frame 59 comprises four support posts corresponding to each of the four corners of the pallet stack 12. Since no walls or sides are defined between any of the four posts, a pallet transporter 56 would be able to remove one or more pallets from the pallet dispenser 2 from between at least two support posts.
- the pallet dispenser 2 comprises a movable frame 510 that is connected to the stationary support frame 59.
- the movable frame 510 is configured to be movable between a raised 34 and lowered position 32 relative to the stationary support frame 59, as shown in the flowchart of FIG. 6.
- the movable frame 510 secures the pallet stack 12 so that one or more pallets 10 are removable from the pallet dispenser 2. This is illustrated, for example, in FIGS. 2C to 2E.
- the pallet stack 12 rests on the work surface 8. This is illustrated, for example, in FIGS. 2F and 2G.
- the movable frame 510 comprises a securing mechanism that secures the pallet stack 12 to the movable frame 510.
- the securing mechanism comprises one or more latches 40 configured to engage a pallet in a stack of pallets.
- FIG. 3 there is depicted the following: the pallet dispenser 2, the work surface 8, the pallet stack 12, the latch 40, the hydraulic cylinder 52, the spring assembly 54, the pallet transporter 56, the hydraulic circuit 58, the stationary support frame 59, the movable frame 510, and the cam roller 740.
- FIG. 4A depicts an exploded perspective view of an example of the stationary support frame 59 of the pallet dispenser 2 FIG. 1. It will be appreciated that the stationary support frame 59 may be called a pallet-magazine assembly.
- FIG. 4A depicts the following components: the hydraulic cylinder 52, the spring assembly 54, the stationary support frame 59, the closed-loop hydraulic circuit 430, the hydraulic reservoir 450, the cotter pins 495, the side 400, the back side 420, the closed- loop hydraulic circuit 430, the support frame side 440, the support frame side 460, the hinge 490, the opening 480, the movable frame 510, the back side 520, the second side 560, the dog 700, the arm 720, the cam roller 740, the cam follower 760, and the cam spring 780.
- FIG. 4B depicts an exploded perspective view of another example of the stationary support frame 59 of the pallet dispenser 2 of FIG. 1.
- the movable frame 510 may also be connected to one or more dampeners for dampening the lowering of the pallet stack when the movable frame 510 transitions from the raised to the lowered position.
- the dampeners comprise one or more telescoping hydraulic cylinders 52 fillable with a compression-resistant fluid in a closed-loop hydraulic circuit 430. As the movable frame 510 transitions to the raised position 30 the one or more telescoping hydraulic cylinders 52 are filled with the compression- resistant fluid.
- the compression-resistant fluid is drained from the one or more telescoping hydraulic cylinders 52 through the closed-loop hydraulic circuit 430 to a hydraulic reservoir 450 containing the compression-resistant hydraulic fluid.
- the movable frame 510 may also be configured to be movable to a ready raised position 34.
- the securing devices secure the pallet stack 12 so that one or more pallets 10 can be separated from the pallet stack 12 when the movable frame 510 is in the raised position 30.
- the rest position is defined between the raised and lowered position.
- the movable frame 510 comprises one or more raisers for raising the movable frame 510 from the lowered state to the ready state.
- the securing devices release the pallet stack 12 when the movable frame 510 is in the lowered position, and the raisers (raising mechanisms) raise the movable frame 510 to the ready position where the securing device secures the pallet stack to the movable frame 510.
- the raisers include one or more gas spring cylinders 52 filled with a compressible fluid.
- the raisers may be counterweights, pulleys, and cables configured to raise the movable frame 510 from the lowered position to the ready raised position 34.
- the movable frame 510 may have a first side 540 and the second side 560 corresponding to the first side 440 and the second side 460 of the stationary support frame 59.
- the movable frame 510 has a front side 500, a back side 520, a first side 540, and the second side 560, corresponding to the front side 400, the back side 420, the first side 440, and the second side 460 of the stationary support frame 59.
- the movable frame 510 may have the first side 540, the second side 560, and the back side 520, corresponding to the first side 440, the second side 460, and the back side 420 (respectively) of the stationary support frame 59.
- the movable frame 510 is connected to the stationary support frame 59 using matching cam rollers and cam guides. This allows the movable frame 510 to move smoothly from the raised 30 to lowered state 32.
- the stationary support frame 59 has sides, and channels or opening 480 may be defined in the side 440 and the side 460 of the stationary support frame 59 that allow the movable frame 510 to move from the raised to lowered state.
- a skilled technician would understand that alternate ways of connecting the stationary support frame 59 to the movable frame 510 could be used without departing from the scope of this disclosure.
- the movable frame 510 may be connected to the stationary support frame 59 by shocks and springs that allow the movable frame to move relative to the stationary support frame 59.
- counterweights, pulleys, and cables could be used.
- the securing mechanism 40 of the pallet dispenser 2 secures the pallet stack 12 so that one or more pallets 10 can be separated from the pallet stack 12.
- the pallet dispenser 2 is in the lowered state 32 the pallet stack 12 rests on the work surface 8.
- the pallet transporter 56 can engage a pallet 10 in the pallet stack 12.
- a pallet transporter 56 is used to transition the movable frame 510 to its raised state 30.
- the pallet transporter 56 engages a pallet 10 in the pallet stack 12 and raises the pallet stack 12.
- the movable frame 510 transitions to a raised state 30.
- the movable frame's securing mechanism secures the pallet stack 12 so that as the pallet stack 12 is being raised by the pallet transporter 56 the movable frame transitions to a raised state 30.
- the pallet dispenser 2 is in its raised state 30 the pallet stack 12 is raised from the work surface 8 and one or more pallets 10 can be removed from the pallet stack 12.
- the securing mechanism of the movable frame 510 secures the pallet stack 12 so that one or more pallets 10 can be separated from the pallet stack 12 and removed from the pallet dispenser 2.
- the pallet transporter 56 is lowered, separating one or more pallets 10 from the pallet stack 12.
- the pallet transporter 56 can then remove the one or more pallet stack 12 from the pallet dispenser 2.
- the movable frame 510 is configured to remain in the raised state 30 until a state change event has been triggered.
- the movable frame 510 may hold the pallet stack 12 in the raised state 30 until the one or more pallets 10 have been removed from the pallet dispenser 2. Once the one or more pallets 10 are cleared from the pallet dispenser 2, the movable frame 510 will begin transitioning to the lowered state 32.
- the movable frame 510 may begin transitioning to the lowered state 32 once the one or more pallets 10 have been separated from the pallet stack 12, but before the one or more pallets 10 have been removed from the pallet dispenser 2.
- the rate at which the pallet transporter 56 lowers the one or more pallets 10 is faster than the rate at which the movable frame 510 transitions to its lowered state 32. This allows the one or more pallets 10 to be removed from the pallet dispenser 2 before the movable frame 510 fully transitions to the lowered state 32.
- the pallet dispensing cycle may be complete once the movable frame 510 has reached the lowered state 32.
- the movable frame 510 may need to transition to a ready raised position 34 before another pallet dispensing cycle may restart.
- the movable frame 510 transitions to a ready raised position 34 from the lowered state 32 by way of a raising device.
- the securing device secures the pallet stack 12 so that one or more pallets 10 can be separated from the pallet stack 12 when the movable frame is in the raised state 30.
- a securing mechanism for securing the pallet stack to the movable frame.
- the securing mechanism secures the pallet stack so that when the pallet stack 12 is raised or lowered by the pallet transporter 56 the movable frame 510 is also raised or lowered.
- the securing mechanism comprises one or more latches 40 that are configured to engage a single pallet 10.
- a plurality of friction plates could be used to secure the pallet stack.
- a blade or removable support could be used between the bottom pallet and the pallet stack 12, thereby securing the pallet stack 12 above the bottom pallet.
- the latches 40 are dogs 700, or hooks, connected to the arms 720 movably attached to the movable frame 510 by a hinge 730, and are configured to engage one or more pallets 10.
- the cam spring 780 is connects the movable frame 510 to the arm 720 so that, when the spring is un-sprung, the latch pivots towards the stationary support frame 59, thereby disengaging the one or more pallets 10.
- the dogs 700 may be called support bars.
- the movable frame 510 transitions from a raised position and a lowered position substantially vertically.
- a cam follower 760 is integrated with the arm 720, and the assembly extends vertically from the movable frame 510 to take advantage of the substantially vertical movement of the movable frame 510.
- a corresponding cam roller 740 is configured on the stationary support frame 59 that interfaces with the cam follower 760. In other example, however, the configuration of cam follower 760 and corresponding cam roller 740 may be reversed.
- the arms 720 are configured to interface with a cam follower 760 on the stationary support frame 59 so that when the movable frame 510 is in the lowered position 32 the latches do not engage a pallet.
- the tension provided by the cam spring 780 causes the latch to pivot away from the pallet stack, thereby disengaging the pallet 10 when the movable frame 510 is in the lowered position 32.
- the latches engage the pallet 10, thereby securing all pallets above the engaged pallet 10.
- the cam follower 760 engages the arm 720 so as to prevent the latch from springing back and disengaging the pallet 10.
- the latch may comprise a cam roller 740 that interfaces with a cam follower on the stationary support frame 59.
- the cam followers 760 are configured to interface with the cam rollers 740 on the stationary support frame 59 such that when the movable frame 510 is in the lowered position the latches 40 disengage from the pallet 10 and unsecure the pallet stack 12.
- the cam follower 760 allows the cam spring 780 to pull the arm 720 and the dog 700 away from the pallet.
- the cam followers 760 or cam rollers 740 may not be integrated with the arms 720.
- the arms 720 may extend diagonally from the movable frame 510 rather than vertically as was previously discussed.
- the cam followers 760 or cam rollers 740 may need to be independent of the arm 720 in order to take advantage of the substantially vertical movement of the movable frame 510.
- each latch 40 comprises a dog 700.
- the dogs 700 are configured to engage one or more pallets 10, thereby securing the pallet stack 12.
- the dogs 700 may be chamfered in order to facilitate the engagement of the pallet 10.
- the orientation of the dogs 700 may also depend on the configuration of the pallets 10 used. In this example, the dogs 700 extend substantially perpendicularly from the arm 720.
- the number of latches 40 and their placement on the movable frame 510 will depend on the type of pallets used in the facility. Generally, two types of pallets are used in the field: two-way and four-way pallets. Two-way pallets are designed so that a pallet transporter 56 can only engage the pallet from the front side and the back side of a two- way pallet. Four- way pallets are designed so that a pallet transporter 56 such as a pallet jack, hand truck, or forklift can engage the pallet from any one of its four sides. CHEP, for example, manufactures, leases, and sells four-way pallets to various manufacturing and distribution companies.
- the latches should be configured on the movable frame 510 to interface with the front side and the back side of the pallet 10.
- the latches 40 may be configured on the front side 500 and back side 520 of the movable frame 510 to correspond to the front side and the back side of a two-way pallet.
- the latches may be configured on the back side 520 and the ends of first side 540 and the second side 560 of the movable frame 510 opposite the back side 520.
- the front side 400 of the stationary support frame 59 and the front side of the movable frame 510 may interfere with the ability of the pallet transporter 56 to engage the pallet 10 in the pallet dispenser 2.
- the forks of some hand operated pallet trucks may only be slightly longer than the length of a pallet.
- the front side of the pallet dispenser 2 will need to be configured to minimize the interference between the pallet truck and the pallet 10.
- the front side 400 of the stationary support frame 59, the front side of the movable frame 510, or both may not be present.
- a pallet transporter 56 may be able to engage a pallet 10 when the stationary support frame 59 has a front side 400 but the movable frame 510 does not have a front side 500.
- the securing device must be configured to secure a pallet stack 12 without the front side 500 of the movable frame 510.
- parts of the securing device may need to extend from the first side 540 and the second side 560 of the movable frame 510.
- the first side 540 and the second side 560 may have ends located opposite the back side 520 where the parts of the securing device may be attached.
- the securing device comprises one or more latches 40 that are configured at the back side 520 of the movable frame 510 and at the ends of the first side 540 and second side 560 of the movable frame 510 located opposite the back side 520.
- some of the latches 40 are configured to extend diagonally from the ends of the first side 540 and the second side 560 towards the front of the pallet 10 so as to secure the front side of the pallet 10.
- the latches 40 on the ends of the first side 540 and the second side 560 may be configured as angled arms that extend diagonally downwards from the movable frame 510 towards the front of the pallet 10 from the end of the first side 540 or the second side 560.
- Each of the angled arms have a dog 700 configured at the end of the angled arm to engage the front of the pallet 10.
- the cam follower 760 or cam roller 740 of the latch 40 may be independent of, but mechanically linked to, the arm. This allows the latch 40 to take advantage of the substantially vertical motion of the movable frame 510 to secure and release the pallet stack 12.
- the cam follower 760 may extend substantially vertically from the end of the first side 540 or the second side 560 of the frame of the movable support, whereas the arm extends diagonally from the end of the first side 540 or the second side 560 of the movable support.
- a mechanical linkage such as a plate or a connecting rod may connect the arm to the cam follower 760 or cam roller 740.
- the corresponding cam roller 740 on the support frame then interacts with the cam follower 760 to cause the latch 40 to secure and release the pallet stack 12.
- the configuration of the movable frame 510 and the securing device will depend on the type of pallet being used. For example, in some environments a four-way pallet, or CHEP pallet, may be used. In the example where latches 40 are used to secure the pallet stack, the configuration of the latches 40 on the movable frame 510 may be different that the configuration used on a pallet dispenser 2 for two-way pallets or flat-board pallets.
- the pallet dispenser 2 is configured for use with four- way pallets
- the securing devices can be configured only on the first side 540 and the second side 560 of the movable frame 510.
- the latches 40 can be configured along the first side 540 and the second side 560 of the movable frame 510 so as to secure the pallet stack 12 along the sides.
- a pallet dispenser 2 is configured for use with four- way pallets, and the latches 40 may also be configured along the front side 500 and the back side 520 of the movable frame 510 so as to secure the pallet stack 12 on all four sides (of the pallet in the pallet stack 12).
- the pallet dispenser 2 (for use with the two-way pallet) may be used with four-way pallets without modification. That is, the pallet dispenser 2 may only secure the front and back of the pallet 10. In other example where the pallet dispenser 2 (for use with the two-way pallet) secures the sides of the pallet, then the pallet dispenser 2 would secure the four-way pallet on the sides of the pallet.
- FIG. 4A depicts an example of the movable frame 510 configured to be used with two-way pallets.
- FIG. 4A depicts an exploded perspective view of an example of the movable frame 510 of the pallet dispensing system 100 of FIG. 1.
- the latches 40 are configured placed on the movable frame 510 to correspond to the openings of a two-way pallet. In this example, this corresponds to the front side 500 and the back side 520 of the movable frame 510.
- FIG. 4B depicts the following components: the pallet dispenser 2, the latch 40, the hydraulic cylinder 52, the closed-loop hydraulic circuit 430, the movable frame 510, the dog 700, the arms 720, the cam roller 740, the cam follower 760, the cam spring 780 and the counterweight assembly 790.
- a vertical bar 791 there is depicted instance of a vertical bar 791.
- the vertical bars 791 are configured to prevent the latches 40 from pivoting outward and are held in place by the hydraulic brakes at the bottom.
- the hydraulic brakes are powered from the hydraulic pressure produced from the weight of the pallet stack 12.
- the closed-loop hydraulic circuit 430 includes a check valve not shown and known connected to a hydraulic reservoir 450 and a flow control valve (not shown and known) connected to the check valve (known and not depicted).
- the closed-loop hydraulic circuit 430 includes a hydraulic cylinder 52 connected to the flow control valve, and the hydraulic cylinder 52 is configured to support and to move (lower) the movable frame 510 having the pallet stack 12 to ground level (working surface).
- the hydraulic cylinder 52 includes telescoping extendable cylinders that are configured to telescope (extend) in response to the movement (introduction or removal) of a compression-resistant hydraulic fluid in the hydraulic cylinder 52.
- the amount of mechanical kinetic energy used to raise the pallet stack 12 may be converted, at least in part, to the amount of mechanical potential energy.
- the mechanical potential energy may then be stored in the pallet dispenser 2.
- the pallet dispenser 2 includes a counterweight assembly 790, as depicted in FIG. 4B, the counterweight assembly 790 is configured to store at least in part the amount of mechanical potential energy, and to convert at least in part the amount of mechanical potential energy to the amount of mechanical kinetic energy.
- the counterweight assembly 790 is configured to convert at least in part the amount of mechanical kinetic energy of moving the pallet stack 12 to the amount of mechanical potential energy. This mechanical potential energy is then stored, at least in part, as mechanical potential energy by the counterweight assembly 790.
- the counterweight assembly 790 is configured to convert and store at least in part the amount of energy in a multi-step process. In the first step of the process, the mechanical kinetic energy used to raise the pallet stack 12 can be converted to the amount of mechanical potential energy and stored, at least in part, by the counterweight assembly 790 by partially raising the counterweight assembly 790 from its initial rest position.
- the counterweight assembly 790 is further raised so that the stored amount of mechanical potential energy can be used to move the movable frame 510 from the lowered position 32 (also called the pallet-dispensation position) to the raised position 34 (also called the pallet-storage position).
- FIG. 4B depicts an exploded perspective view of an alternate example of the movable frame 510 of the pallet dispensing system 100 of FIG. 1.
- the latch 40 depicted in FIG. 4B may be used in an environment using the four-way pallet if so desired.
- the latches 40 are configured to interface with the sides of the pallet 11 that are parallel to the direction in which the pallet transporter 56 engages the pallet 11.
- the latches 40 are configured placed on the first side 540 and the second side 560 of the movable frame 510.
- the latches 40 are also configured positioned along the front side 500 and the back side 520 of the movable frame 510 so that the pallet 11 is engaged on all four sides of the pallet 11.
- the pallet dispenser 2 is for use with the two-way pallet.
- the pallet dispenser 2 may be used with the four- way pallet without modification if so desired. That is, the latch 40 configuration of a pallet dispenser 2 is configured for two-way pallets, and may in many circumstances be use four-way pallets without further modification if so desired.
- FIG. 5 depicts a perspective view of an example of the pallet dispenser 2 of FIG.
- FIG. 5 depicts the following components: the pallet dispenser 2, the pallet stack 12, the front side 400, the opening 480 and the hinges 605.
- FIG. 6 depicts a flowchart showing an example of a method (various states) of a cycle of the pallet dispenser 2 of FIG. 1.
- the pallet dispenser 2 operates in a ready raised position 34, a raised position 30, and a lowered position 32.
- the pallet dispenser 2 cycles from the ready raised position 34, to the raised position 30, and the lowered position 32.
- the pallet dispenser 2 waits for the pallet transporter 56 to engage the bottom most positioned pallet in the pallet stack 12.
- the pallet dispenser 2 waits for separation of the bottom pallet from the pallet stack 12 by having the pallet transporter 56 lower the bottom most pallet away from the pallet stack 12.
- the pallet stack 12 is secured to the movable frame 510 while the bottom most pallet in the pallet stack 12 is separable from (not secured to) the pallet stack 12.
- the pallet stack 12 is positioned on the working surface by the pallet transporter 56, and the pallet dispenser 2 raises the pallet stack 12 to the ready position 34.
- FIGS. 7A to 7H depict schematic example of a sequence of operations of the pallet dispenser 2 of FIG. 1.
- FIGS. 7 A to 7H include an upper schematic and a lower schematic, for the purpose of facilitating an understanding of the examples of the pallet dispenser 2.
- the pallet stack 12 rests on the work surface 8 or any equivalent working surface.
- the pallet stack 12 is held in the pallet dispensing system 100. Specifically, the pallet stack 12 is latched to the movable frame 510.
- the movable frame 510 is configured to surround (at least in part) the pallet stack 12.
- the pallet stack 12 is depicted as being shorter in height than the top section of the movable frame 510. It is understood that the pallet stack 12 may extend vertically beyond the upper section of the movable frame 510.
- the pallet stack 12 includes a series of pallets positioned or stacked vertically one over the other, one next to the other forming a vertical column of pallets.
- the pallet stack 12 includes the pallet 10 that contacts the work surface 8.
- the pallet 11 is positioned on (and contacts) a top surface of the pallet 10.
- the pallet 13 rests on (and contacts) the pallet 11 , and so on, etc.
- the movable frame 510 is configured to be movable relative to the work surface 8.
- the stationary support frame 59 is configured to be stationary relative to the work surface 8 (such as connected to or securely mounted to the work surface 8). It will be appreciated that only a portion of the stationary support frame 59 is depicted on one side of the movable frame 510 (for the sake of convenient depiction and explanation).
- the closed-loop hydraulic circuit 430 includes a hydraulic cylinder 52, a hydraulic valve 51 and a hydraulic reservoir 450.
- the hydraulic valve 51 is configured to selectively connect the hydraulic cylinder 52 to the hydraulic reservoir 450 in such a way that for the case where the hydraulic valve 51 is placed in the open state (open position), hydraulic fluid may flow between the hydraulic cylinder 52 and the hydraulic reservoir 450, and for the case where the hydraulic valve 51 is placed in the closed state (closed position), hydraulic fluid cannot flow between the hydraulic cylinder 52 and the hydraulic reservoir 450.
- the hydraulic valve 51 In the open state, the hydraulic valve 51 is configured to provide a restriction (relatively smaller hydraulic orifice) so that the flow (flow rate, liters per hour) of hydraulic fluid may be moderated. As depicted for FIG. 7 A, the hydraulic valve 51 is placed in the closed state so that the hydraulic fluid cannot flow between the hydraulic cylinder 52 and the hydraulic reservoir 450.
- the hydraulic cylinder 52 includes opposite ends (a first end and a second end): the first end of the hydraulic cylinder 52 is securely mounted (operatively coupled) to the work surface 8. The second end of the hydraulic cylinder 52 is securely mounted (operatively coupled) to the movable frame 510.
- the hydraulic cylinder 52 is configured to moderate movement (limit speed) of the movable frame 510 along a vertical direction relative to the work surface 8. For instance, for the case where the movable frame 510 is released and is permitted to fall (under the influence of gravity) toward the work surface 8, the hydraulic cylinder 52 is configured to limit the speed of free fall in such a way that the movable frame 510 does not come crashing down to the work surface 8, and causing unwanted damage to the movable frame 510.
- the movable frame 510 pushes against the operating rod of the hydraulic cylinder 52 so that the hydraulic fluid in the hydraulic cylinder 52 becomes pushed from the hydraulic cylinder 52, past the hydraulic valve 51 (the hydraulic valve 51 presents a flow restriction (flow resistance) which slows down the flow rate of the hydraulic fluid leaving the hydraulic cylinder 52), and into the hydraulic reservoir 450.
- the movable frame 510 cannot be moved because the hydraulic fluid cannot be moved from the hydraulic cylinder 52 to the hydraulic reservoir 450, and for this case, the movable frame 510 is said to be in a locked (unmovable) position regardless of any forces applied to vertically) move the movable frame 510. It is preferred that the movable frame 510 is movable along the vertical axis or direction, and not laterally (side to side). [000136]
- the movable frame 510 is configured to surround the pallet stack 12.
- the movable frame 510 includes latches 40 positioned on opposite sides of the pallet stack 12.
- the latches 40 are configured to selectively latch the movable frame 510 with the pallet stack 12 (with the opposite sides of the pallet stack 12), between a latched state (latched condition as depicted in FIG. 7A) and an un-latched condition (an un-latched position) as depicted in FIG. 7G.
- the latches 40 latch the pallet 11 of the pallet stack 12 with the movable frame 510, so that the movable frame 510 and the pallet stack 12 are latched or locked together; it will be understood that as depicted in FIG. 7A, the pallet 10 is positioned on the ground, and supports the weight of the pallet stack 12 in this case.
- the weight of the pallet stack 12 keeps (urges) the movable frame 510 in a stationary position relative to the work surface 8, and keeps the movable frame 510 from moving vertically upward away from the work surface 8.
- the spring assembly 54 includes opposite ends: specifically, the spring assembly 54 includes a first end configured to be operatively connected to the movable frame 510.
- the spring assembly 54 also includes a second end configured to be operatively connected to the work surface 8.
- the spring assembly 54 is configured to provide energy storage and conversion.
- the spring assembly 54 may also be called an energy-storage assembly.
- the spring assembly 54 is configured to selectively (directly or indirectly) convert mechanical kinetic energy into potential energy and vice versa.
- the spring assembly 54 is configured to push or to move the movable frame 510 back to the position as depicted in FIG. 7A, which is also depicted in FIG. 7H as well.
- FIG. 7A is also depicted in FIG. 7H as well.
- the spring assembly 54 becomes compressed (receives mechanical kinetic energy from the movable frame 510 as the movable frame (510) moves under the force of gravity under a controlled decent), and the spring assembly 54 continues to stay compressed or become compressed as long as the latches 40 continue to latch the movable frame 510 with the pallet stack 12.
- the spring assembly 54 is permitted to expand (because the latches have been released), and the spring assembly 54 converts potential energy (stored energy) into mechanical kinetic energy in such a way as to vertically move the movable frame 510 away from the work surface 8. As depicted in FIG.
- the latch 40 includes: a cam roller 740, a cam pivot 721, an arm 720, a cam follower 760, and a dog 700. It will be appreciated that the instance of the latch 40 is depicted in the above schematic in FIG. 7A (for the sake of convenience).
- the dog 700 may be called an arm extension.
- the cam follower 760 is provided by the arm 720.
- the cam roller 740 is fixedly connected to the stationary support frame 59, and rollably contacts the cam follower 760 provided by the arm 720.
- the cam pivot 721 is operatively connected to the movable frame 510.
- the arm 720 is pivotally connected to the cam pivot 721 in such a way that the arm 720 is configured to pivot relative to the movable frame 510 between a latching state or a latching condition (as depicted in FIG. 7A), and a non-latching state or a non-latching condition as depicted in FIG. 7G.
- the arm 720 is configured to move relative to the cam roller 740 in response to vertical movement of the movable frame 510 in such a way that contact between the cam roller 740 and the cam follower 760 is operatively maintained.
- the dog 700 extends from the arm 720, at a lower portion of the arm 720.
- the dog 700 is configured to selectively engage a pallet of the pallet stack 12. For the case where the latch 40 is placed in the latched position (FIG. 7A), the dog 700 engages the pallet, such as the pallet 11. For the case where the latch 40 is placed in the un-latched position (FIG. 7G), the dog 700 does not engage (not latch) the pallet, such as the pallet 11.
- the spring assembly 54 (which is an example of a rising device) is configured to apply a vertical lifting force to the movable frame 510, and the vertical lifting force is large enough to vertically lift the movable frame 510 upwardly away from the work surface 8.
- the movable frame 510 moves vertically upwardly and once the movable frame 510 engages with the pallet stack 12 (via the dogs 700 of the latches 40), the lifting force provided by the spring assembly 54 is not large enough to continue to vertically lift both the combined weight of the movable frame 500 and the pallet stack 12 upwardly and away from the working surface 8.
- FIG. 7A the spring assembly 54 (which is an example of a rising device) is configured to apply a vertical lifting force to the movable frame 510, and the vertical lifting force is large enough to vertically lift the movable frame 510 upwardly away from the work surface 8.
- the movable frame 510 moves vertically upwardly and once the movable frame 510 engages with the pallet stack 12 (via the dogs 700 of the latches 40),
- the hydraulic valve 51 is placed in the open state, so that the hydraulic fluid may flow between the hydraulic reservoir 450 and the hydraulic cylinder 52 in response to vertical movement of the movable frame 510 (to be caused by the pallet transporter 56, which is not depicted in FIG. 7B but is depicted in FIG. 7C).
- the hydraulic valve 51 is placed in the open state and the movable frame 510 is not urged to be moved, then the fluid does not flow between the hydraulic reservoir 450 and the hydraulic cylinder 52.
- the hydraulic valve 51 is placed in the open state, and the movable frame 510 is free to fall (under influence of gravity) so that the dog 700 contacts the lower section of the pallet 11.
- the pallet transporter 56 is moved into the pallet 10.
- the pallet 10 defines an opening configured to receive the forks of the pallet transporter 56.
- the pallet transporter 56 is now ready to vertically lift the pallet stack 12 (and the movable frame 510) away from the work surface 8.
- the pallet transporter 56 is ready to lift the pallet stack 12 and the movable frame 510 (since the pallet stack 12 and the movable frame 510 are latched together by the latches 40).
- the spring assembly 54 is configured to apply the lifting force to the movable frame 510, and the lifting force is not large enough to lift the movable frame 510 vertically upwards away from the work surface 8 while the movable frame 510 remains engaged (latched) with the pallet stack 12 (via the dogs 700 of the latches 40), because the weight of the pallet stack 12 overcomes the lifting force applied by the spring assembly 54 to the movable frame 510.
- the lifting force provided by the spring assembly 54 is not large enough to vertically lift the combined weight of the movable frame 500 and the pallet stack 12 upwardly and away from the working surface 8.
- the pallet transporter 56 is used to apply just enough vertical lifting force to the pallet stack 12 in such a way that the combination of the lifting force provided by the spring assembly 54 and the lifting force provided by the pallet transporter 56 (in combination) are applied to the combination of the movable frame 510 and the pallet stack 12.
- the combined lifting force from both the spring assembly 54 and the pallet transporter 56 is enough to vertically lift the combination of the movable frame 510 and the pallet stack 12 upwardly away from the working surface 8. Therefore, the movable frame 510 is configured to movably hold, at least in part, the pallet stack 12 between the pallet-storage position and the pallet-dispensation position.
- the movable frame 510 is also configured to hold the pallet stack 12 relative to the pallet transporter 56 in such a way that the pallet transporter 56 is permitted to vertically lift the pallet stack 12 as the movable frame (510) is provided with vertical-lift assistance; the vertical-lift assistance may be provided, for example, from the spring assembly 54).
- the raising device (such as the spring assembly 54) is configured to vertically lift the movable frame 510 away from the pallet-dispensation position toward the pallet- storage position while the pallet transporter 56 is permitted to vertically lift the pallet stack 12.
- the raising device (such as the spring assembly 54 may be electrically unpowered if so desired.
- a technical advantage is that the apparatus may operate relatively faster than for the case where electrical power is used to vertically lift the movable frame 510.
- the hydraulic valve 51 is in the open state.
- the pallet transporter 56 vertically lifts the pallet 10 away from the work surface 8, thus lifting the pallet stack 12 and the movable frame 510 vertically above the work surface 8 because movable frame 510 is latched to the pallet stack 12 by way of the latch 40.
- the pallet transporter 56 does the work of vertically lifting the pallet stack 12
- the movable frame 510 pulls on the rod of the hydraulic cylinder 52, and since the hydraulic valve 51 is placed in the open state, then the hydraulic fluid flows from the hydraulic reservoir 450 to the hydraulic cylinder 52, thus filling the hydraulic cylinder 52 with additional hydraulic fluid.
- the latch 40 transfers the weight of the movable frame 510 to the pallet 11 of the pallet stack 12; and for this case, the weight of the pallet stack 12 is fully supported by the pallet transporter 56.
- the arm 720 is also vertically moved while the cam roller 740 remains stationary relative to the movement of the cam arm 7. Referring now to FIG. 7G, the next operational sequence is depicted.
- the hydraulic valve 51 is placed in a closed state. In this case, the fluid cannot flow out from the hydraulic cylinder 52, and so the hydraulic cylinder 52 is locked up and cannot move.
- the movable frame 510 as well, cannot move since the rod of the cylinder cannot move.
- the pallet transporter 56 moves the pallet 10 vertically down and away from the pallet stack 12, vertically downward towards the work surface 8. This is done in such a way that a clearance gap is formed between the top of pallet 10 and the bottom of pallet 11.
- the pallet transporter 56 lowers the pallet 10 while pallet 11 remains latched to the movable frame 510, with the rest of the pallet stack 12 resting on pallet 11.
- the weight of the movable frame 510 and the pallet stack 12 is supported by the hydraulic cylinder 52.
- the hydraulic valve 51 remains in the closed state, there is no flow of fluid between the hydraulic cylinder 52 and the hydraulic reservoir 450, and the hydraulic cylinder 52 remains in a locked state and supports the weight of the movable frame 510 and the pallet stack 12 while the pallet transporter 56 is moved entirely away from the movable frame 510.
- a photocell (not depicted and known) may be used to detect that the pallet transporter 56 is no longer present in the movable frame 510.
- the signal from the photocell may be used to initiate the opening of the hydraulic valve 51 (depicted in FIG. 7G).
- FIG. 7F the movable frame 510 is held in the static (stationary) position above ground because the hydraulic valve 51 is closed, thus locking out movement of the movable frame 510.
- the hydraulic valve 51 is placed in the open state, and the weight of the movable frame 510 and the pallet stack 12 push against the rod of the hydraulic cylinder 52 and thus the hydraulic fluid in the hydraulic cylinder 52 is urged to flow toward the hydraulic valve 51, through the hydraulic valve 51 and into the hydraulic reservoir 450.
- the hydraulic valve 51 presents a restricted orifice to the flow of hydraulic fluid, thus slowing down or moderating the flow of hydraulic fluid from the hydraulic cylinder 52 to the hydraulic reservoir 450.
- resistance or an opposing force is applied to the downward movement of the movable frame 510 and the pallet stack 12, thus slowing down the vertical decent of the movable frame 510 and the pallet stack 12 toward the work surface 8, thereby avoiding free fall under gravity.
- the opposing force provided by the hydraulic cylinder 52 cannot overcome the force of gravity acting on the movable frame 510 and the pallet stack 12.
- the movable frame 510 vertically falls toward the work surface 8
- the movable frame pushes on the spring assembly 54 and thus the movable frame 510 compresses the spring assembly 54.
- the spring assembly 54 stores energy (becomes compressed).
- the spring assembly 54 becomes compressed and stores potential kinetic energy received from the movable frame 510.
- the potential energy stored by the spring assembly 54 will be used (at least in part) in FIG. 7G to vertically lift the movable frame 510 away from the work surface 8.
- the spring assembly 54 is used later in the process of de-latching and positioning the movable frame 510 as depicted in FIG. 7A.
- the hydraulic valve 51 is configured such that the hydraulic valve 51 is placed in the open state only when the pallet 10 and the pallet transporter 56 become completely cleared from the movable frame 510.
- the operator of the pallet transporter 56 may take their time to remove the pallet transporter 56 away from the movable frame 510 since the movable frame 510 for this case remains static or stationary (hanging above the work surface 8) until the hydraulic valve 51 is placed in the open state.
- the hydraulic valve 51 is configured to be placed in the open state automatically once the pallet transporter 56 begins to move away from the movable frame 510. It is understood that in this case the operator of the pallet transporter 56 must have sufficient skill to move the pallet transporter 56 and the pallet 10 away from the movable frame 510 as quickly as possible since the movable frame 510 has begun its vertical controlled decent, and it would be desired to avoid collision between the descending movable frame 510 and the pallet transporter 56 (naturally). It is understood that the movable frame 510 is allowed to descend to ground (in a controlled free fall) because fluid flows from the hydraulic cylinder 52 to the hydraulic reservoir 450 since the hydraulic valve 51 is placed in the open condition.
- the latches 40 become de-latched from pallet 11 as the pallet stack 12 and movable frame 510 are moved toward the working surface.
- the latches 40 pivot away from the pallet 11.
- the cam follower 760 allows the cam roller 740 to pivot the arm 720.
- the cam follower 760 causes automatic de-latching of the latch 40 as the movable frame 510 moves or descends toward the work surface 8.
- the spring assembly 54 has stored potential energy, ready to be used to lift the movable frame 510 once the latches 40 are placed in the un-latched condition (as depicted in FIG. 7G). Once the latches 40 are placed in the un-latched state, the movable frame 510 is pushed by the spring assembly 54 vertically upwardly and away from the work surface 8.
- the spring assembly 54 has stored potential energy, ready to be used to lift the movable frame 510 once the latches 40 are placed in the un-latched condition (as depicted in FIG. 7G). Once the latches 40 are placed in the un-latched state, the movable frame 510 is pushed by the spring assembly 54 vertically upwardly and away from the work surface 8. Once de-latching occurs, the spring assembly 54 changes state from the compressed state to neutral state and thus the spring assembly 54 expends energy to lift the movable frame 510 vertically upwardly away from the work surface 8. The movable frame 510 moves vertically upward by force received from spring assembly 54.
- the spring assembly 54 expends kinetic energy that moves the movable frame 510 upwardly while the pallet stack 12 remains stationary on the work surface 8. Once the movable frame 510 moves vertically up and away from the work surface 8, the latches 40 securely engage pallet 13, and then the pallet 11 is available for removal from the bottom section of the pallet stack 12. The spring assembly 54 reaches the neutral state (not biased or not storing potential energy).
- the hydraulic valve 51 remains in the open state so that hydraulic fluid is ready to flow between the hydraulic cylinder 52 and the hydraulic reservoir 450 for the next dispensing cycle.
- the movable frame 510 held in a static position. The movable frame 510 remains at rest on the pallet stack 12, and the pallet stack 12 rests on the work surface 8. The cycle is ready to begin for the removal of pallet 11 once required to do so.
- FIG. 71 depicts the operational sequence for inserting a pallet into the pallet dispenser 2.
- the pallet transporter 56 enters the pallet dispenser 2 with the pallet 21 positioned on the pallet 19.
- the pallet 19 is positioned on the pallet 17.
- the pallet 17 is positioned on the pallet 15.
- the pallet 15 is then positioned on the pallet 13 located in the pallet dispenser 2.
- the pallet dispensing system (100) includes the movable frame (510) configured to movably hold, at least in part, the pallet stack (12) between the pallet-storage position and the pallet-dispensation position.
- the movable frame (510) is also configured to hold a pallet (10) of the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift the pallet stack (12) and allow the movable frame (510) to travel upwards because of the spring force (or other force provided by another device).
- the pallet dispensing system (100) also includes a dampening device configured to dampen, at least in part, free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position. Since the pallet transporter (56) lifts the pallet stack (12), a taller instance of the pallet stack 12 may be possible.
- the pallet dispensing system (100) is adapted such that the movable frame (510) is configured to movably hold the pallet stack (12) having the pallet (10) between the pallet-storage position and the pallet-dispensation position without consuming electrical energy, and the dampening device is configured to dampen free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position without consuming electrical energy.
- an apparatus in view of FIGS. 7A to 71, includes a pallet dispensing system (100).
- the pallet dispensing system (100) includes a movable frame (510) configured to movably hold, at least in part, a pallet stack (12) between a pallet- storage position and a pallet-dispensation position.
- the movable frame (510) is also configured to hold a pallet (10) of the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift the pallet stack (12) and allow the movable frame (510) to travel upwards because of the spring force (or other force provided by another device).
- FIG. 8 is a perspective view of an example of the pallet dispenser 2 of FIG. 1.
- FIG. 8 depicts the following components: the pallet dispenser 2, the pallet-stack enclosure 4, the pipes 18, the front side 400, the cotter pins 495, the hinge 490, the hinges 605, and the solid walls 630.
- the restraints can also include solid walls 630 and mesh walls (not shown). In yet another example, the restraints can include webbing (not shown) that is detachably connected to the instances of the support 600.
- the front side of the pallet dispenser 2 i.e., the front side of the movable 510 and stationary support frame 59
- the front side 400 of the stationary support frame 59 may comprise one or more hinges 490 so that the front side of the stationary support frame 59 can be opened like a door.
- the hinges 490 may be between the front side 400 of the stationary support frame 59 and either of the first side 440 or the second side 460 of the stationary support frame 59.
- a locking device for ensuring that the hinged front side of the stationary support frame 59 does not open when the pallet dispenser 2 is in operation may also be provided.
- locking pins such as cotter pins 495 may be used to secure the hinged front side 400 of the stationary support frame 59.
- the locking pin would typically be positioned at the opposite side of the hinge 490.
- a skilled technician would understand that alternate means for securing the front 400 of the stationary support frame 59 could be used without departing from the scope of this disclosure.
- a locking latch, sliding bolt, or cam roller and follower could be used to ensure that the front 400 of the stationary support frame 59 does not open while the pallet dispenser 2 is in operation.
- the movable frame 510 may also comprise a front side 500. In the embodiment where the front side 400 of the stationary support frame 59 opens, the front side of the movable frame 510 may also open. In this example, the front side 400 of the movable frame would operate much in the same way as the front side 400 of the stationary support frame 59, as discussed above.
- the pallet dispenser 2 comprises one or more dampeners to control the rate at which the movable frame 510 transitions from the raised to the lowered state. In some examples, the dampeners slow the lowering of the movable frame 510 and pallet stack 12 to prevent damage to the pallets 10 or the work surface 8. In other examples, the dampeners may be adjustable so that the rate at which the movable frame 510 transitions to the lowered state 32 can be adjusted.
- the dampeners are one or more telescoping hydraulic cylinders 52 fillable with a compression-resistant fluid that is connected to a closed-loop hydraulic circuit 430.
- the closed-loop hydraulic circuit 430 further comprises a hydraulic reservoir 450 for storing a compression-resistant hydraulic fluid for the telescoping hydraulic cylinders 52.
- a ratcheting mechanism could be used to dampen the rate at which the pallet dispenser 2 transitions from the raised state 30 to the lowered state 32.
- one or more telescoping hydraulic cylinders 52 are connected to a hydraulic reservoir 450 in a closed-loop hydraulic circuit 430.
- the closed-loop hydraulic circuit 430 contains a compression- resistant or non-compressible fluid that is used to slow the lowering of the pallet dispenser 2 from the raised position 30 to the lowered position 32.
- compression-resistant fluid is drawn from the hydraulic reservoir 450 into the one or more telescoping hydraulic cylinders 52 through the closed-loop hydraulic circuit 430.
- the negative pressure created in the telescoping hydraulic cylinders 52 as the movable frame 510 is raised causes the fluid to be drawn into the telescoping hydraulic cylinders 52 from the hydraulic reservoir 450 through the closed-loop hydraulic circuit 430.
- the telescoping hydraulic cylinders 52 are configured to draw the compression-resistant hydraulic fluid from the hydraulic reservoir 450 to the telescoping hydraulic cylinders 52 without allowing the fluid to flow back into the reservoir.
- a one-way valve or a check valve is used.
- the telescoping hydraulic cylinders 52 should contain sufficient compression-resistant fluid to support the weight of the movable frame 510 and the pallet stack 12.
- a compression-resistant hydraulic fluid was preferred as the fluid does not compress and act like a spring when pressure or the weight of the pallet stack 12 is applied. This helps to control the motion of the movable frame 510 and pallet stack 12, and prevents the rebounding of the movable frame 510 and pallet stack 12 when the end of their motion is reached.
- a relatively lower viscosity food grade oil was used as the compression-resistant hydraulic fluid.
- water or very light, low viscosity oils could also be used in the system depending on the environment.
- the weight of the movable frame 510 and the pallet stack 12 is used to lower the pallet stack 12 and the movable frame 510 to the lowered position 32.
- the weight of the movable frame 510 and the pallet stack 12 exerts pressure on the telescoping hydraulic cylinders 52.
- This pressure is used to drain the hydraulic fluid in the telescoping cylinders through one or more drain means (not shown) on each of the telescoping cylinders.
- the drain means may be conduit, tubing, or piping for returning the compression-resistant hydraulic fluid to the hydraulic reservoir 450. The design and diameter of the conduit, tubing, or piping used will depend on the desired hydraulic fluid drain rate.
- the rate at which the telescoping hydraulic cylinders 52 are drained can be adjusted so that the pallet stack 12 and movable frame 510 lower at a slower rate than the pallet transporter 56.
- the closed-loop hydraulic circuit 430 uses a flow controller such as a flow control valve to adjust the rate at which the hydraulic fluid flows to the hydraulic reservoir 450.
- Other means of restricting the flow such as an orifice, or using conduit or piping that allows for the telescoping hydraulic cylinders 52 to drain at a slower rate than the lowering rate of a particular model or type of the pallet transporter 56 could be used without departing from the scope of this disclosure.
- the movable frame 510 remains in the raised position 30 until a state change event is triggered.
- the draining means may comprise a drain valve for holding the compression-resistant hydraulic fluid in the telescoping hydraulic cylinders 52 until a drain valve is opened. This allows the movable frame 510 and pallet stack 12 to be held in the raised position 30 until it is appropriate for the movable frame 510 and pallet stack 12 to be lowered.
- the pallet dispenser 2 may comprise an arm attached to the drain valve and configured between the pallet stack 12 and the one or more pallets 10 to be removed from the pallet dispenser 2. When the arm is between the bottom-most pallet 10 and the pallet stack 12, the drain valve is closed and hydraulic fluid is held in the telescoping hydraulic cylinders 52.
- the arm may be configured to pivot and open the valve when the pallet 10 is removed from the pallet dispenser 2.
- the user may manually operate the drain valve.
- an actuating means such as a pull cord, lever, or dial is provided that allows the operator to open the valve and drain the hydraulic fluid from the telescoping hydraulic cylinders 52, thereby transitioning the movable frame 510 to the lowered position 32.
- the pallet dispensing cycle is complete when the movable frame 510 is in the lowered state 32. In other examples, however, it may be preferable for the movable frame 510 to secure the pallet stack 12 before the movable frame 510 begins transitioning to the raised state 30.
- a raising means is provided to transition the movable frame 510 from the lowered state to a ready raised position 34. In this ready raised position 34, the movable frame 510 secures the pallet stack 12 so that when the movable frame 510 is in the raised state 30, one or more pallets 10 can be separated from the pallet stack 12.
- the ready raised position 34 is defined to be between the raised 30 and lowered 32 states.
- the securing device releases the pallet stack 12. Once released, the raising device is used to transition the movable frame 510 from the lowered state 32 to the ready raised position 34.
- the pallet stack 12 is re-secured so that one or more pallets 10 can be separated from the pallet stack 12 when the movable frame 510 is in the raised state 30.
- one or more elastic objects can be used to raise the movable frame 510 from the lowered state 32 to the ready raised position 34.
- springs could be used that, when subjected only to the weight of the movable frame 510, have an un-sprung position that corresponds to the ready raised position 34.
- one or more cylinders (not depicted) containing a compressible gas or fluid is used to (configured to) raise the movable frame 510 to the ready raised position 34. These cylinders act as springs that, when subjected only to the weight of the movable frame 510, have a natural rest position that corresponds to the ready raised position 34 of the pallet dispenser 2.
- Examples of cylinders containing a compressible gas include, and are not limited to, gas shocks. These gas shocks are used to raise the movable frame 510 to the ready raised position 34. In this example, corresponding gas shocks are provided for each hydraulic cylinder 52 used in the pallet dispenser 2.
- a skilled technician would understand that alternate elastic objects could be used to raise the movable frame 510 to the ready raised position 34 without departing from the scope of this disclosure.
- springs could be connected to the stationary support frame 59 and the top of the movable frame 510 so that when the pallet stack is unsecured the springs pull the movable frame 510 to the ready raised position 34.
- a counterweight, pulley, and cable system could be used to raise the movable frame to the ready raised position 34.
- a pallet transporter 56 is used to transport pallets and to transition the pallet dispenser 2 (and movable frame 510) from the ready 34 or lowered position 32 to the raised position 30.
- the pallet transporter 56 engages a pallet 10, raises the pallet stack 12 to a raised position 30, and removes one or more pallets 10 from the pallet dispenser 2.
- Examples of the pallet transporter 56 include pallet trucks, pallet jacks, and forklifts.
- the pallet transport could be a conveyor or gravity roller having a rising platform.
- the pallet transporter 56 provides the energy input for raising the pallet stack 12 and thereby transitioning the pallet dispenser 2 to the raised state 30. Gravity is used to transition the pallet dispenser 2 to the lowered state. In some examples, the weight of the pallet stack 12 and the movable frame 510 is used to transition the pallet dispenser 2 to the lowered state.
- the system does not require any other source of energy input to operate. For example, pumps, motors, sources of compressed air, generators, or other means to power a system are not required in this example.
- the pallet dispensing system comprises a pallet-stack enclosure 4.
- the pallet-stack enclosure 4 prevents the pallet stack 12 from tipping, collapsing, or falling.
- the pallet-stack enclosure 4 comprises supports 600 attached to the top of the pallet dispenser 2. Restraints are configured between the supports to prevent the pallet stack from tipping, collapsing, or falling.
- the restraints are gates 14 or doors 16.
- the restraints may be solid walls 630 (as depicted in FIG. 8) or mesh walls 620 walls (as depicted in FIG. 1).
- the restraints are webbing that are detachably connected to the supports 600 (FIG. 1).
- the restraints are one or more bars or pipes 18 connected to the supports 600 via the hinges 605, the bars or pipes 18 being substantially the height of the supports 600.
- FIG. 9 depicts a perspective view of an example of the pallet-stack enclosure 4.
- FIG. 9 depicts the following components: the pallet-stack enclosure 4, the hinges 605, and the pipes 18.
- the restraints are one or more bars or pipes 18 connected to the supports 600 via the hinges 605, the bars or pipes 18 being substantially the height of the supports 600.
- the restraints are movable or removable so that pallets 10 can be added to the pallet stack 12.
- only one of the restraints is movable so that pallets can be added to the pallet stack.
- the movable restraint is configured so as to not interfere with the pallet transporter 56. This allows the pallet dispenser 2 to be used while pallets 10 are being added to the pallet stack 12.
- the hinged pipe 18 (the restraint) can be configured between the front instance of the support 600 and the back instance of the support 600 of the pallet-stack enclosure 4 on the right side of the pallet dispenser 2 (the hinges 605 for the pipe 18 (the pipe restraint or restraint) are shown in FIG. 5).
- This allows pallets 10 to be added to the pallet stack 12 from the side of the assembly while a pallet 10 is being dispensed through the front opening 480 of the pallet dispenser 2.
- the pallet-stack enclosure 4 and pallet dispenser 2 may be modular.
- the pallet dispenser 2 and the pallet-stack enclosure 4 combine into a single unit and are inseparable.
- the pallet-stack enclosure 4 and the pallet dispenser 2 are modular and can be separated.
- FIG. 9 shows the pallet-stack enclosure 4 independent of the pallet dispenser 2. This modularity allows for different types of the pallet dispenser 2 and of the pallet-stack enclosure 4 to be used depending, for example, on the environment or style of pallet (two-way pallet or four-way pallet) used.
- An unpowered pallet dispenser 2 contains a stack of pallets.
- a pallet transporter 56 such as a pallet jack engages a pallet in the pallet stack 12. In some examples, the pallet transporter 56 may engage the bottom pallet of the pallet stack 12. The pallet transporter 56 then raises the pallet stack 12.
- the pallet dispenser 2 secures the pallet stack 12 such that one or more pallets, including the pallet engaged by the pallet transporter 56, can be separated from the pallet stack 12. The pallet transporter 56 then lowers the one or more pallets such that the one or more pallets are separated from the pallet stack 12. Once separated, the one or more pallets can be removed from the pallet dispenser 2.
- an unpowered pallet dispenser 2 is provided.
- the unpowered pallet dispenser 2 includes a stationary support frame 59 and movable frame 510 for securing a pallet stack 12.
- the stationary support frame 59 supports the movable frame 510.
- the movable frame 510 has a raised position 30 and a lowered position 32.
- a pallet transporter 56 is used to raise the movable frame 510 to its raised position 30.
- the movable frame 510 When the movable frame 510 is in the raised position 30 one or more pallets can be separated from the pallet stack 12 by the pallet transporter 56. The one or more pallets can then be removed by the pallet transporter 56. The weight of the movable frame 510 and the pallet stack 12 is then used to lower the movable frame 510 to the lowered position 32.
- a system for dispensing pallets.
- the system includes an unpowered pallet dispenser 2, a pallet enclosure, and a pallet transporter 56.
- a method for dispensing pallets includes engaging a pallet stack 12 stored in an unpowered pallet dispenser 2 using a pallet transporter 56.
- the unpowered pallet dispenser 2 includes a raised state 30 and a lowered state 32, and a securing mechanism configured to releasably secure the pallet stack 12.
- the pallet transporter 56 is configured to raise and lower a load (a pallet stack 12).
- the method also includes raising the pallet stack 12 using the pallet transporter 56.
- the unpowered pallet dispenser 2 transitioning to a raised state 30 when the pallet stack 12 is raised.
- the method further includes securing the pallet stack 12 using the securing mechanism so that one or more pallets are separable from the pallet stack 12.
- the method further includes separating one or more pallets from the pallet stack 12 by lowering the pallet transporter 56.
- the method further includes removing the one or more pallets from the pallet dispenser 2 using the pallet transporter 56.
- the method further includes lowering the pallet stack 12 using the weight of the pallet stack 12.
- the unpowered pallet dispenser 2 transitions to a lowered state 32 when the pallet stack 12 is lowered.
- the step of securing may include securing the pallet stack 12 immediately above the one or more pallets to be separated from the pallet stack.
- the securing device may include one or more spring-loaded latches for releasably securing the pallet stack 12.
- the lowering of the pallet stack 12 may be dampened using one or more dampeners.
- the one or more dampeners may include one or more hydraulic cylinders fillable with a compression-resistant fluid contained in a closed-loop hydraulic circuit 430.
- the pallet dispenser 2 may secure the pallet stack 12 before the pallet stack 12 is raised.
- the unpowered pallet dispenser 2 may include raisers for transitioning the unpowered pallet dispenser 2 to a ready state after the lowered state 32 where the pallet stack 12 is secured so that one or more pallets are separable from the pallet stack 12 when the unpowered pallet dispenser 2 is in the raised state 30.
- the raisers may include one or more cylinders filled with a compressible gas.
- the pallet dispenser 2 may secure the pallet stack 12 while the pallet stack 12 is being raised.
- the pallet dispenser 2 may secure the pallet stack 12 after the pallet stack 12 is raised but before the pallet stack 12 is lowered.
- the pallet stack 12 may be lowered while the one or more pallets are removed from the pallet dispenser 2 using the pallet transporter 56.
- the pallet stack 12 may be lowered after the one or more pallets are removed from the pallet dispenser 2 using the pallet transporter 56.
- a pallet dispenser 2 is provided.
- the pallet dispenser 2 includes a stationary support frame 59 having a front side, a back side, and a first side and a second side.
- the front side, the back side, and first side and the second side form an enclosure enclosing a pallet stack 12.
- the stationary support frame 59 is configured to allow for at least one pallet to be removed from the pallet stack 12 through at least one of the sides of the stationary support frame 59.
- the pallet dispenser 2 also includes a movable frame 510 that is movably connected to the stationary support frame 59.
- the movable frame 510 is movable between a raised position 30 and a lowered position 32.
- the movable frame 510 includes a securing device configured to releasably secure the pallet stack 12 so that one or more pallets are separable from the pallet stack 12 when the movable frame 510 is raised to the raised position 30.
- the movable frame 510 transitioning to a lowered position 32 when the one or more pallets have been separated from the pallet stack 12.
- a pallet transporter 56 is used to raise the movable frame 510 to the raised position 30 and to remove the at least one pallet from the stationary support frame 59 and movable frame 510.
- the securing device may include one or more latches for engaging one or more pallets in the pallet stack 12.
- the pallet stack 12 may be secured by having the one or more latches engage the pallet immediately above the bottom pallet in the pallet stack 12.
- the latch 40 may include an arm 720 hingedly connected to the movable frame 510.
- a spring connects the arm 720 to the movable frame 510.
- a dog 700 is connected to the arm 720 for engaging the pallet stack 12.
- the arm 720 is configured to interact with the stationary support frame 59 so that when the movable frame 510 is raised to the raised position 30, the dog 700 engages the pallet stack 12.
- the movable frame 510 is in the lowered position 32 the dog 700 disengages the pallet stack 12.
- the pallet dispenser 2 may include one or more dampening devices for dampening the lowering of the pallet stack 12 when the movable frame 510 transitions from the raised position 30 to the lowered position 32.
- the dampening device may include an adjustment device for adjusting the rate at which the movable frame 510 transitions from the raised position 30 to the lowered position 32.
- the one or more dampening devices may include one or more telescoping hydraulic cylinders 52.
- the one or more telescoping hydraulic cylinders 52 are fillable with a compression-resistant hydraulic fluid.
- a hydraulic circuit 58 contains a compression-resistant hydraulic fluid.
- the one or more telescoping hydraulic cylinders 52 are in fluid communication with the hydraulic circuit 58.
- the movable frame 510 is raised, the one or more telescoping hydraulic cylinders 52 are filled with the compression-resistant hydraulic fluid from the hydraulic circuit 58.
- the compression-resistant hydraulic fluid drains from the one or more telescoping hydraulic cylinders 52 to the hydraulic circuit 58.
- the pallet dispenser 2 may include a raising device for raising the movable frame 510 from the lowered position 32 to a ready position.
- the ready position is configured between the raised position 30 and lowered position 32.
- the securing device secures the pallet stack 12 when the movable frame 510 is in the ready position.
- the raising device may include one or more telescoping hydraulic cylinders 52 filled with a compressible gas.
- Clause (23) a system for dispensing pallets is provided.
- the system includes a pallet transporter 56 for raising and transporting one or more pallets, a pallet dispenser 2 for dispensing pallets; and a pallet-stack enclosure 4 for enclosing a pallet stack 12.
- Clause (24) a method for dispensing pallets, and the method includes: operation (A), including engaging a pallet stack 12 stored in an unpowered pallet dispenser 2 using a pallet transporter 56.
- the unpowered pallet dispenser 2 includes a raised state 30 and a lowered state 32, and a securing mechanism for releasably securing the pallet stack 12, and the pallet transporter 56 capable of raising and lowering a load.
- Operation (F) including lowering the pallet stack 12 using the weight of the pallet stack 12, the unpowered pallet dispenser 2 transitioning to a lowered state 32 when the pallet stack 12 is lowered.
- Clause (25) the method of clause (24), wherein the operation of securing the pallet stack 12 using the securing mechanism includes securing the pallet stack 12 immediately above the one or more pallets to be separated from the pallet stack.
- Clause (26) the method of clause (24), wherein the securing device includes one or more spring 1200-loaded latches for releasably securing the pallet stack 12.
- Clause (27) the method of clause (25), wherein the securing device includes one or more spring 1200-loaded latches for releasably securing the pallet stack 12.
- Clause (28) the method of clause (24), wherein the lowering of the pallet stack 12 is dampened using one or more dampeners.
- Clause (29) the method of clause (28), wherein the one or more dampeners includes one or more hydraulic cylinders fillable with a compression-resistant fluid contained in a closed-loop hydraulic circuit 430.
- Clause (31) the method of clause (24), wherein the unpowered pallet dispenser 2 includes raisers for transitioning the unpowered pallet dispenser 2 to a ready state after the lowered state 32, and the pallet stack 12 is secured so that one or more pallets are separable from the pallet stack 12 when the unpowered pallet dispenser 2 is in the raised state 30.
- Clause (32) the method of clause (31), wherein the raisers include one or more cylinders filled with a compressible gas.
- Clause (33) the method of clause (24), wherein the pallet dispenser 2 secures the pallet stack 12 while the pallet stack 12 is being raised.
- Clause (34) the method of clause (24), wherein the pallet dispenser 2 secures the pallet stack 12 after the pallet stack 12 is raised but before the pallet stack 12 is lowered.
- Clause (35) the method of clause (24), wherein the pallet stack 12 is lowered while the one or more pallets are removed from the pallet dispenser 2 using the pallet transporter 56.
- Clause (36) the method of clause (24), wherein the pallet stack 12 is lowered after the one or more pallets are removed from the pallet dispenser 2 using the pallet transporter 56.
- a pallet dispenser 2 including: a support 600 frame having a front side, a back side, and a first side and the second side; the front side, back side, and first side and the second side forming an enclosure enclosing a pallet stack 12; the stationary support frame 59 configured to allow for at least one pallet to be removed from the pallet stack 12 through at least one of the sides of the stationary support frame 59; and a movable frame 510 movably connected to the stationary support frame 59, the movable frame 510 movable between a raised position and a lowered position 32; the movable frame 510 including a securing device for releasably securing the pallet stack 12 so that one or more pallets are separable from the pallet stack 12 when the movable frame 510 is being raised to the raised position 30; and the movable frame 510 transitioning to a lowered position 32 when the one or more pallets have been separated from the pallet stack 12; wherein a pallet transporter 56
- Clause (44) the pallet dispenser 2 of clause (37), further including: a raising device for raising the movable frame 510 from the lowered position 32 to a ready position, the ready position configured between the raised position and the lowered position 32, and the securing device securing the pallet stack 12 when the movable frame 510 is in the ready position.
- a system for dispensing pallets including: a pallet transporter 56 for raising and transporting one or more pallets; a pallet dispenser 2 for dispensing pallets; and a pallet-stack enclosure 4 for enclosing a pallet stack 12.
- Unpowered means electrically unpowered. That is, the pallet dispensing system 100 does not use electricity for raising or lowering the pallet stack 12. That is, the pallet dispensing system 100 includes no electrical components for providing energizing power to move the movable frame 510, and operates with the use of only mechanical components (preferably under the influence of gravity as the force used to dispense a pallet from the pallet stack 12).
- the pallet dispensing system 100 is configured to dispense a pallet at floor level using a pallet truck or a pallet jack; (B) the pallet dispensing system 100 requires no air service or electrical service, and relatively easier to install at a relatively low cost; (C) by way of example, approximately four seconds after retrieving the pallet with a pallet truck, the pallet dispensing system 100 rests at the zero energy state, and therefore safety concerns are negligible (safety may be a concern); (D) because there are no electrical components, therefore the manufacturing cost for making the pallet dispensing system 100 is relatively lower; and/or (E) the pallet magazine height is limited by the lifting capacity of the pallet truck, and therefore a capacity of about 30 or about 40 pallets is inexpensive to achieve with the pallet dispensing system 100.
- An example of the operation of the pallet dispenser 2 includes an operation (A) including resting the movable frame 510 (also called a steel frame having the latches 40) and the latches 40 inside a pallet located above the pallet making contact with the work surface 8 (the ground).
- the next operation (B) includes waiting for the pallet transporter 56 to enter (couple with) the pallet resting on the work surface 8, which is located immediately below the pallet that is latched, via the latches 40, to the movable frame 510.
- the next operation (C) includes raising the pallet stack 12 vertically away from the work surface 8 by a clearance gap having a sufficient size, such as about three inches (about seventy five millimeters).
- the clearance gap is configured to avoid potential movement interferences for the case where a pallet is moved into or away from (relative to) the pallet stack 12 positioned in the movable frame 510. It will be appreciated that some pallets may be slightly damaged or warped or misshaped (they may have nails extending outwardly from the pallet that may inadvertently catch with another pallet), and the clearance gap may provide improved facilitation or movement of potentially damaged instances of the pallet relative to the pallet stack 12.
- the next operation (D) includes having the hydraulic cylinder 52 support the weight of the movable frame 510 and the pallet stack 12, and hold the movable frame 510 at an upper position located vertically higher from the work surface 8, relative to the position of the movable frame 510 in operation (B).
- the next operation (E) includes waiting for the pallet transporter 56 to lower the pallet that the pallet transporter 56 is currently engaged with vertically downward toward the work surface 8, by about two inches (about fifty millimeters) (for example).
- the next operation (F) includes waiting for the pallet transporter 56 to remove the pallet (the bottom most positioned pallet in the pallet stack 12), by backing out of the pallet dispensing system 100.
- the next operation (G) includes opening the hydraulic valve 51 and allowing the hydraulic fluid to flow out the hydraulic cylinder 52, and through a speed control valve (a restriction orifice located in the hydraulic valve 51), and thereby allowing the movable frame 510 to fall under the influence of gravity, in a controlled free fall decent to the work surface 8.
- the movable frame 510 and the pallet stack 12 is lowered to the work surface 8 in about four seconds (for example).
- the next operation (I) includes, once the movable frame 510 reaches the work surface 8, removing the weight of the pallet stack 12 from the movable frame 510 by de- latching operation of the latches 40; the latch 40 is positioned in the de-latched state (the arm 720 is moved or pivoted) so that the pallet stack 12 is now de-latched from the movable frame 510.
- the latches 40 are moved out of the pallet (by actuation of the cam spring 780 that pivot the latches).
- the next operation (J) includes lifting the movable frame 510 by using the spring assembly 54, to vertically lift the movable frame 510 up by about four inches (about one hundred millimeters) (for example).
- the next operation (K) includes latching the movable frame 510 with the pallet stack 12 by using the cam rollers 740 (cam follower) to push the cam follower 760 (steel guides) attached to the latches 40, and the arm 720 pivots back in with the pallet located above the pallet that contacts the work surface 8.
- the hydraulic circuit 58 is self-contained, and includes a check valve, a flow control valve and hydraulic cylinders 52 configured to support and to lower the movable frame 510 and the pallet stack 12 to the ground.
- the pallet dispensing system 100 is configured to permit the raising of the pallet stack 12 and the movable frame 510 using the pallet truck.
- a spring loaded frame is configured to position the latches 40 into the pallet positioned one above the pallet that contacts the ground.
- FIGS. 10A to 10D depict examples of a detection assembly 800 for use with the pallet dispenser 2.
- FIG. 10A depicts the following components: the pallet-stack enclosure 4, the pallet dispenser 2, the pallet dispensing system 100, the movable frame 510, the latch 40, the detection assembly 800 and the pallet 10.
- the pallet dispenser 2 includes a detection assembly 800 configured to detect dispensation of the pallet 10 from the movable frame 510 (of pallet dispenser 2).
- the pallet dispenser 2 includes a detection assembly 800 configured to detect once the pallet has been dispensed from the pallet dispenser 2.
- FIG. 10B depicts a partial top down view of an example of a detection assembly 800 of the pallet dispenser 2 of FIG. 1.
- FIG. 10B depicts the following components: the limit switch assembly 820, the detection assembly 800, the pallet dispensing system 100, and the actuator 810.
- the detection assembly 800 includes an electrical photo-eye device powered by a battery (and the battery is optionally charged by a solar panel), and is used to open an electric valve in such a way as to allow the movable frame 510 to travel downward.
- the battery may last for approximately 3000 dispenses (such as for 10 working days), and can be rechargable.
- One way to recharge the battery is to use a solar panel to keep the battery fully recharged.
- an option is to use no electrical components in the pallet dispensing system 100.
- the pallet dispensing system 100 does not use electrical power to raise or lower the pallet stack 12, such as by way of an electric motor or a powered lifting device.
- the battery is merely an option for the control the flow of hydraulic fluid or oil, or control the conversion of potential energy.
- electrical energy is not used to raise the pallet stack 12.
- the pallet dispensing system 100 uses gravity acting on the movable frame 510.
- the detection assembly 800 includes an operator-independent de-latching mechanism that may be used with the latch 40.
- the operator-independent de-latching mechanism is configured to de-latch the latch 40 from the latched state to the un-latched state, and may include all mechanical components, or a combination of mechanical components and electrical components (actuators) powered by a battery charged by a solar panel (if so desired).
- the operator- independent de-latching mechanism is used to prevent the operator from having to de- latch the latch 40 (if so desired).
- the detection assembly 800 may include all mechanical components, or a combination of mechanical components and electrical components (actuators) powered by a battery charged by a solar panel (if so desired).
- FIG. IOC depicts a partial side view of an example of a detection assembly 800 of the pallet dispenser 2 of FIG. 1.
- FIG. IOC depicts the following components: the pallet dispensing system 100, the detection assembly 800, the actuator 810 and the limit switch assembly 820.
- FIG. 10D depicts a perspective view of an example of a detection assembly 800 of the pallet dispenser 2 of FIG. 1.
- FIG. 10D depicts the following components: the pallet dispensing system 100, the detection assembly 800, the actuator 810, and the limit switch assembly 820.
- the detection assembly 800 includes an actuator 810.
- the actuator 810 is located away from the pallet dispensing system 100 in such a way that the actuator 810 is only activated once the pallet 10 has been dispensed from the pallet dispenser 2.
- the actuator 810 is configured to manipulate a mechanical signaling device (not shown and known) to indicate that the pallet 10 has been dispensed from the pallet dispenser 2.
- the pallet dispenser 2 moves from the raised position 30 (FIG.
- the pallet dispenser 2 includes a detection assembly 800 being configured to
- the pallet dispenser 2 moves from the raised position 30 (FIG. 6) to the raised position 34 through the lowered position 32 (FIG. 6) once the detection assembly 800 is operated to detect that the pallet 10 has been dispensed from the pallet dispenser 2.
- FIG. 11 depicts a partial side view of an example of the latch 40 of the pallet dispenser 2, encircled in FIG. 2G.
- FIG. 11 depicts the following components: the pallet stack 12, the latch 40, the pallet dispensing system 100, the movable frame 510, the dog 700, the arms 720, the cam roller 740, and the cam follower 760.
- the movable frame 510 is placed in the latched state otherwise.
- FIG. 2A A partial side view of an example of the latch 40 of the pallet dispenser 2, encircled in FIG. 2A, in a latched position.
- the pallet dispenser 2 is configured to interface with the latch 40 that is spring- loaded.
- the latch 40 is included in the movable frame 510, so that the movable frame 510 may be placed in the de- latched state once the movable frame 510 moves from the lowered position 32 (position depicted in FIG. 2G) to the ready raised position 34 (position depicted in FIG. 11).
- FIG. 12 depicts the movable frame 510 placed in the latched state (a latched position), encircled in FIG. 2A.
- the latch 40 includes latches 40.
- the latches 40 include dogs 700, also called hooks, connected to the arms 720, and the arms 720 are movably attached to the movable frame 510 by a hinge 730.
- the latches 40 are configured to secure the pallet stack 12.
- the latches 40 secure a single instance of the pallet 11 in the pallet stack 12 such that the pallet stack 12 above the single instance of the pallet 11 is supported by the single instance of the pallet 11.
- a cam follower 760 is integrated with the arm 720.
- a corresponding cam roller 740 is configured (placed) on the pallet dispenser 2 that interfaces with the cam follower 760. In other examples, however, the cam roller 740 is configured (placed) on the arm 720 and the cam follower 760 is configured (placed or positioned) on the pallet dispenser 2.
- the arms 720 are configured to interface with the cam follower 760 on the pallet dispenser 2 so that when the movable frame 510 with the pallet stack 12 is placed on the ground, the latches 40 do not engage the pallet 11.
- the tension provided by the cam spring 780 causes the latch 40 to pivot away from the pallet stack 12, thereby disengaging the pallet 11 once the movable frame 510 with the pallet stack 12 is placed or positioned on the ground.
- the cam followers 760 or the cam rollers 740 may be independent of the arm 720 in order to take advantage of the substantially vertical movement of the movable frame 510.
- the orientation of the dog 700 may depend on the configuration of the pallet 11 used in the facility. As depicted in FIG. 5, FIG. 6, and FIG. 7, the dogs 700 extend substantially perpendicularly from the arm 720. In other examples, the dogs 700 may extend at different angles in order to engage the pallet 11 as may be required.
- the movable frame 510 includes a latch 40 configured to secure and release the pallet stack 12. The latch 40 is configured to operate in a latched state and a de-latched state. In the latched state, as depicted in FIG. 2A to FIG.
- the movable frame 510 holds the pallet stack 12, and the movable frame 510 moves with the pallet stack 12. In the de- latched state, as depicted in FIG. 2G and FIG. 11, the movable frame 510 moves independently of the pallet stack 12.
- the latches 40 secure the pallet 11 so that the pallet stack 12 is supported by the secured instance of the pallet 11.
- the cam follower 760 engages the arm 720 so as to prevent the latch 40 from springing back and disengaging the pallet 11.
- the latch 40 includes the dogs 700.
- the dogs 700 are configured to engage the pallet 11 as depicted in FIG. 12. When the dogs 700 engage the pallet 11, the pallet stack 12 located above the pallet 11 is secured.
- the dogs 700 may be chamfered not shown so as to engage the pallet 11 more readily by, for example, reducing the amount of friction needed to engage the pallet 11 if so desired.
- FIG. 13A depicts a perspective view of an example of the apparatus of FIG. 1 including a side-loading pallet-enclosing assembly.
- FIG. 13A depicts the following components: the pallet-stack enclosure 4, the hinges 605, the solid walls 630, the pallet dispenser 2, the pallet dispensing system 100, and the pallet stack 12.
- the pallet-stack enclosure 4 it may be preferable to configure the pallet-stack enclosure 4 so that the restraint is not in-line with the direction that pallets 10 are dispensed.
- the restraint is orthogonal to the direction that pallets 10 are dispensed.
- the pallet dispensing system 100 can be used while pallets 10 are being added to the pallet stack 12.
- FIG. 13B depicts a perspective view of an example of a front loading pallet- enclosing assembly of the apparatus of FIG. 1.
- FIG. 13B depicts the following components: the pallet-stack enclosure 4, the pipes 18, the hinges 605, the solid walls 630, the pallet dispensing system 100 and the pallet dispenser 2.
- the restraints can include one or more bars alternately, pipes 18 connected to the supports 600 via the hinges 605.
- the bars 18 are substantially the height of the supports 600 and are used to keep the pallet stack 12 from tipping, collapsing, or falling when the pallet stack 12 is placed in the pallet dispensing system 100.
- FIG. 13B depicts an example of the bar 18 configured to be moved so that pallets 10 can be added to the pallet stack 12.
- the pallet-stack enclosure 4 depicted in FIG. 9C is modular and can be placed on the pallet dispenser 2 in any orientation. As depicted in FIG. 13B, it may be preferable to orient the pallet-stack enclosure 4 so that the bar 18 restraint is in-line with the direction that pallets 10 are dispensed.
- FIG. 13C depicts a perspective view of an example of the front loading pallet- enclosing assembly of FIG. 9B.
- FIG. 13B depicts the following components: the pallet dispensing system 100, the pallet-stack enclosure 4, the pipes 18, the hinges 605, and the solid walls 630.
- the restraints can include one or more bars alternately, pipes 18 connected to the supports 600 via the hinges 605.
- the bars 18 are substantially the height of the supports 600 and are used to keep the pallet stack 12 from tipping, collapsing, or falling when the pallet stack 12 is placed in the pallet dispensing system 100.
- FIG. 13C depicts an example of the pallet-stack enclosure 4 that can be used with the pallet dispenser 2.
- the pallet-stack enclosure 4 includes supports 600 attached to pallet dispenser 2. Restraints are configured between the supports 600 to prevent the pallet stack 12 from tipping, collapsing, or falling.
- the restraints can include gates not shown or doors not shown.
- FIG. 14 depicts an exploded perspective view of an example of a locking-restraint apparatus of the front loading pallet-enclosing assembly of FIG. 9B.
- FIG. 14 depicts the following components: the solid walls 630, the pallet-stack enclosure 4, the locking- restraint apparatus 1000, the spring-loaded restraints 1100, and the restraint 1300.
- FIG. 14 depicts an example of the pallet-stack enclosure 4 that can be used with the pallet dispenser 2.
- the pallet-stack enclosure 4 includes supports 600 attached to pallet dispenser 2. Restraints are configured between the supports 600 to prevent the pallet stack 12 from tipping, collapsing, or falling. In an example, the restraints can include gates not shown or doors not shown.
- FIG. 15 depicts an exploded perspective view of the locking-restraint apparatus of the front loading pallet-enclosing assembly of FIG. 10.
- FIG. 15 depicts the following components: the locking-restraint apparatus 1000, the spring-loaded restraints 1100, the spring 1200, and the restraint 1300.
- a locking-restraint apparatus 1000 is provided.
- the locking-restraint apparatus 1000 includes spring-loaded restraints 1100.
- the spring-loaded restraints 1100 are configured to pivot along an axis parallel to the supports 600. As a pallet 10 is loaded into the pallet-stack enclosure 4 the spring-loaded restraints 1100 pivot inwardly, from its initial position, towards the pallet stack 12.
- the spring-loaded restraints 1100 include a spring 1200 and a restraint 1300 that is substantially the height of the pallet-stack enclosure 4. Once the pallet 10 has been placed on the pallet stack 12, the spring-loaded restraints 1100 pivots back towards its initial position. Once in the initial position, the spring-loaded restraints 1100 prevent the pallet stack 12 from tipping, collapsing, or falling.
- the pallet-stack enclosure 4 is modular, as depicted in FIG. 9C and FIG. 10. In other examples, the pallet-stack enclosure 4 may form a single unit with the pallet dispenser 2.
- the latches 40 include the dogs 700 that enter into the pallet from the front side and the back side of the pallet.
- the two-way pallet does not form holes on opposite sides, and therefore the latches 40 latch with the front side and the back side of the two-way pallet.
- the four-way pallet defines holes on opposite sides; therefore, for the case of the four-way pallet, the latches 40 may be modified to engage the opposite sides of the pallet.
- FIG. 10A may be customized for use with a particular type of pallet transporter.
- the method includes operations (A) to (L).
- An operation (A) includes receiving, in the vertical pallet stack, a plurality of individual pallets in overlying relationship.
- An operation (B) includes supporting a pallet dispensed from a bottom end of the pallet stack on a support surface in overlying relationship to the remainder of the pallet stack.
- An operation (C) includes supporting the remainder of the pallet stack above the support surface at a support position.
- An operation (D) includes lifting the remainder of the pallet stack from the support position to an elevated position.
- An operation (E) includes supporting the remainder of the pallet stack at the elevated position.
- An operation (F) includes removing the dispensed pallet so that the dispensed pallet is no longer in overlying relationship with the remainder of the pallet stack.
- An operation (G) includes allowing the remainder of the pallet stack to fall from the elevated position towards the support surface under the influence of gravity after the operation (F) of removing.
- An operation (H) includes dampening the fall of the remainder of the pallet stack towards the support surface.
- An operation (I) includes dispensing the lower most pallet from the bottom end of the remainder of the pallet stack.
- An operation (J) includes supporting the dispensed lower most pallet on the support surface.
- An operation (K) includes lifting the un-dispensed remainder of the pallet stack after the step of dispensing to the support position.
- An operation (L) includes supporting the un-dispensed remainder of the pallet stack at the support position after the operation (K) of lifting.
- the method may include performing the operations (B) to (L) to dispense another pallet.
- the method may include modifying the operation of removing is performed at substantially floor level by a pallet truck or jack (pallet transporter).
- the method may include modifying the range of motion to be an entire range of motion from the elevated position to the support surface.
- the method may include having the support surface include a support surface of an automated pallet handling system.
- the method may include having a pallet truck or jack utilized to perform the operation (D).
- the method may include having the pallet truck or jack utilize the dispensed pallet of operation (B) to lift the remainder of the pallet stack.
- the method may include having the operation (K) performed by at least one biasing member.
- a pallet dispensing system including: a movable frame (510) being configured to movably hold, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position, and the movable frame (510) also being configured to hold the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift, at least in part, the pallet stack (12) as the movable frame (510) is provided, at least in part, with vertical-lift assistance through stored potential energy.
- a pallet dispensing system including: a movable frame (510) being configured to movably hold, at least in part, a pallet stack (12) between a pallet-storage position and a pallet-dispensation position, and the movable frame (510) also being configured to hold the pallet stack (12) relative to a pallet transporter (56) in such a way that the pallet transporter (56) is permitted to vertically lift, at least in part, the pallet stack (12) as the mov
- Clause (2) an apparatus of any clause mentioned in this paragraph, further comprising (if so desired) a raising device being configured to vertically lift the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position while the pallet transporter (56) is permitted to vertically lift the pallet stack (12).
- a dampening device being configured to dampen, at least in part, free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position.
- Clause (4) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the movable frame (510) is configured to movably hold the pallet stack (12) having a pallet (10) between the pallet-storage position and the pallet-dispensation position without consuming electrical energy.
- Clause (5) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the dampening device is configured to dampen free-fall descent of the movable frame (510) under the influence of gravity from the pallet-storage position toward the pallet-dispensation position without consuming electrical energy.
- Clause (6) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the movable frame (510) is configured to movably hold the pallet stack (12) having a pallet (10) between the pallet-storage position and the pallet-dispensation position without consuming electrical energy; and the dampening device is configured to dampen free-fall descent of the movable frame (510) under the influence of gravity from the pallet-storage position toward the pallet-dispensation position without consuming electrical energy.
- Clause (7) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the dampening device includes: a hydraulic cylinder (52) being configured to cooperate with a hydraulic reservoir (450).
- Clause (8) an apparatus of any clause mentioned in this paragraph, further comprising (if so desired) a raising device being configured to move the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position without consuming electrical energy.
- the raising device includes: a spring assembly (54) being configured to apply, at least in part, an amount of mechanical kinetic energy being converted, at least in part, from an amount of mechanical potential energy to the movable frame (510) in such a way that application, at least in part, of the amount of mechanical kinetic energy to the movable frame (510) urges, at least in part, movement of the movable frame (510) away from the pallet- dispensation position toward the pallet-storage position.
- the raising device includes: a counterweight assembly (790) configured to: store an amount of mechanical potential energy; and convert the amount of mechanical potential energy to an amount of mechanical kinetic energy.
- the raising device includes: a cylinder filled with a compressible gas.
- a pallet dispensing system including: a movable frame (510) being configured to: be non-electrically powered in such a way as to operate without consuming electrical energy; selectively latch with a pallet stack (12) having a pallet (10) between an unlatched state and a latched state; and movably hold, at least in part, the pallet stack (12) between a pallet-storage position and a pallet-dispensation position once the movable frame (510) and the pallet stack (12) are latched together; and a dampening device being configured to: be non-electrically powered in such a way as to operate without consuming electrical energy; operatively couple to the movable frame (510); and slow down free-fall descent of the movable frame (510) under influence of gravity from the pallet-storage position toward the pallet-dispensation position for a case where the movable frame (510) becomes unlatched from the pallet stack (12), and
- Clause (13) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the dampening device includes: a hydraulic cylinder (52) being configured to cooperate with a hydraulic reservoir (450).
- Clause (14) an apparatus of any clause mentioned in this paragraph, further comprising (if so desired) a raising device being configured to: move the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position without consuming electrical energy; and be non-electrically powered in such a way as to operate without consuming electrical energy.
- the raising device includes: a spring assembly (54) being configured to apply, at least in part, an amount of mechanical kinetic energy being converted, at least in part, from an amount of mechanical potential energy to the movable frame (510) in such a way that application, at least in part, of the amount of mechanical kinetic energy to the movable frame (510) urges, at least in part, movement of the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position.
- a spring assembly (54) being configured to apply, at least in part, an amount of mechanical kinetic energy being converted, at least in part, from an amount of mechanical potential energy to the movable frame (510) in such a way that application, at least in part, of the amount of mechanical kinetic energy to the movable frame (510) urges, at least in part, movement of the movable frame (510) away from the pallet-dispensation position toward the pallet-storage position.
- Clause (17) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the amount of mechanical kinetic energy converted from a stored amount of mechanical potential energy is used to move the movable frame (510) from the pallet-dispensation position to the pallet-storage position once the pallet (10) has been dispensed.
- Clause (21) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the movable frame (510) is configured to receive, to hold and to permit movement of the pallet stack (12) having the pallet (10); and the movable frame (510) is configured to be moved from the pallet-storage position to the pallet-dispensation position by using a pallet moving assembly (55) on the pallet stack (12).
- Clause (22) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the movable frame (510) is configured to remain in the pallet-dispensation position until the pallet (10) has been dispensed.
- Clause (23) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the raising device includes: a hydraulic circuit (58) being coupled to the movable frame (510), and being configured to support the movable frame (510) in the pallet-dispensation position until the pallet (10) has been dispensed.
- Clause (24) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the hydraulic circuit (58) further configured to dampen movement of the movable frame (510) from the pallet-dispensation position.
- Clause (25) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the movable frame (510) is configured to receive, to hold and to permit movement of the pallet stack (12) having the pallet (10); and the hydraulic circuit (58) includes: a check valve (not shown) being connected to a hydraulic reservoir (450); a flow control valve (not shown) being connected to the check valve; and a hydraulic cylinder (52) being connected to the flow control valve, and also being configured to support and to lower the movable frame (510) having the pallet stack (12) to ground level.
- Clause (26) an apparatus of any clause mentioned in this paragraph, wherein (if so desired) the raising device includes: a detection assembly (800) being configured to detect dispensation of the pallet from the movable frame 510.
- the movable frame (510) is configured to receive, to hold and to permit movement of the pallet stack (12) having the pallet (10); and the movable frame (510) includes: a spring-loaded latch assembly (710) configured to operate in the latched state and a de- latched state, in the latched state, (A) the movable frame (510) holds the pallet stack (12), and (B) the movable frame (510) moves with the pallet stack (12); and in the de-latched state, the movable frame (510) moves independently of the pallet stack (12).
- a spring-loaded latch assembly (710) configured to operate in the latched state and a de- latched state, in the latched state, (A) the movable frame (510) holds the pallet stack (12), and (B) the movable frame (510) moves with the pallet stack (12); and in the de-latched state, the movable frame (510) moves independently of the pallet stack (12).
- Clause (31) a method for dispensing pallets of any clause mentioned in this paragraph, further comprising (if so desired) moving a pallet stack (12) held in a movable frame (510) from a pallet-storage position to a pallet-dispensation position including: raising the pallet stack (12) held in the movable frame (510), the movable frame (510) being configured to be moved between the pallet-storage position and the pallet-dispensation position once the pallet stack (12) is raised; and dispensing a pallet from the movable frame (510).
- Clause (32) a method for dispensing pallets of any clause mentioned in this paragraph, wherein (if so desired) dispensing the pallet (10) includes: storing, at least in part, an amount of mechanical potential energy converted from an amount of mechanical kinetic energy once the movable frame (510) is moved from the pallet-storage position to the pallet-dispensation position; and removing the pallet (10).
- Clause (33) a method for dispensing pallets of any clause mentioned in this paragraph, wherein (if so desired) dispensing the pallet (10) further includes: moving the movable frame (510) from the pallet-dispensation position to the pallet-storage position once the pallet (10) has been removed, and a stored amount of mechanical potential energy is converted to the amount of mechanical kinetic energy, the amount of mechanical kinetic energy is used to move the movable frame (510) from the pallet-dispensation position to the pallet-storage position.
- Clause (34) a method for dispensing pallets of any clause mentioned in this paragraph, wherein (if so desired) dispensing the pallet (10) further includes: holding the movable frame (510) in the pallet-dispensation position until the pallet (10) has been dispensed.
- Clause (35) a method for dispensing pallets of any clause mentioned in this paragraph, wherein (if so desired) dispensing the pallet (10) further includes: de-latching the pallet stack (12) from the movable frame (510) once the pallet (10) has been dispensed, and the movable frame (510) is moved from the pallet-dispensation position to the pallet-storage position, and the movable frame (510) is latched to the pallet stack (12) otherwise.
- Clause (36) a method for dispensing pallets of any clause mentioned in this paragraph, further comprising (if so desired) raising the pallet stack (12) by using a pallet moving assembly (55).
- Clause (37) a method for dispensing pallets of any clause mentioned in this paragraph, further comprising (if so desired) dispensing the pallet using energy being input by the pallet moving assembly (55) and a stored amount of mechanical potential energy.
- Clause (38) a method for dispensing pallets of any clause mentioned in this paragraph, wherein (if so desired) the amount of mechanical kinetic energy being converted to the amount of mechanical potential energy includes gravity acting on the pallet stack (12) once the pallet (10) has been dispensed.
- Clause (39) a method for dispensing pallets of any clause mentioned in this paragraph, further comprising (if so desired) dampening, at least in part, free-fall descent of a pallet stack (12) under influence of gravity from a pallet-storage position toward a pallet-dispensation position without consuming electrical energy.
- Clause (41) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) receiving, in the vertical pallet stack, a plurality of individual pallets in overlying relationship; supporting a pallet dispensed from the bottom end of the vertical pallet stack on a support surface in overlying relationship to a remainder of the vertical pallet stack; supporting the remainder of the vertical pallet stack above the support surface at a support position; lifting the remainder of the vertical pallet stack from the support position to an elevated position; supporting the remainder of the vertical pallet stack at the elevated position; removing a dispensed pallet so that the dispensed pallet is no longer in overlying relationship with the remainder of the vertical pallet stack; allowing the remainder of the vertical pallet stack to fall from the elevated position towards the support surface under the influence of gravity after removing the dispensed pallet; dampening the fall of the remainder of the vertical pallet stack towards the support surface; dispensing a lower most pallet from
- Clause (42) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) dispensing another pallet.
- Clause (43) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) removing the pallet is performed at substantially floor level by a pallet truck.
- Clause (44) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) modifying a range of motion to be an entire range of motion from the elevated position to the support surface.
- Clause (46) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) having a pallet truck utilized to perform the lifting of the remainder of the vertical pallet stack from the support position to the elevated position.
- Clause (47) a method of establishing a vertical pallet stack and dispensing at least one pallet from a bottom end of the vertical pallet stack, the method of any clause mentioned in this paragraph, further comprising (if so desired) having a pallet truck utilize the dispensed pallet being dispensed from the bottom end of the vertical pallet stack on the support surface in the overlying relationship to the remainder of the vertical pallet stack, to lift the remainder of the vertical pallet stack.
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Abstract
Description
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Priority Applications (7)
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EP14826039.1A EP3022140A4 (en) | 2013-07-16 | 2014-03-07 | Pallet dispenser and method thereof |
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US14/331,705 US10046926B2 (en) | 2013-07-16 | 2014-07-15 | Pallet dispenser and method thereof |
US15/326,521 US20170267468A1 (en) | 2013-07-16 | 2015-07-13 | Multi-stack pallet dispensing apparatus |
US15/496,153 US10427895B2 (en) | 2013-07-16 | 2017-04-25 | Pallet dispenser and method thereof |
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US15/496,153 Continuation US10427895B2 (en) | 2013-07-16 | 2017-04-25 | Pallet dispenser and method thereof |
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2014
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- 2014-03-07 US US14/905,386 patent/US20160176660A1/en not_active Abandoned
- 2014-03-07 CA CA3077946A patent/CA3077946C/en active Active
- 2014-03-07 CA CA2918269A patent/CA2918269C/en active Active
- 2014-03-07 BR BR112016000549-0A patent/BR112016000549B1/en active IP Right Grant
- 2014-03-07 EP EP14826039.1A patent/EP3022140A4/en active Pending
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2015
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US10427895B2 (en) | 2013-07-16 | 2019-10-01 | Paul Redman | Pallet dispenser and method thereof |
CN113548486A (en) * | 2021-08-26 | 2021-10-26 | 深圳市锐伺科技有限公司 | Lifting transfer device and charging and discharging system with same for material tray |
Also Published As
Publication number | Publication date |
---|---|
CA2918269A1 (en) | 2015-01-22 |
US9181047B2 (en) | 2015-11-10 |
EP3022140A4 (en) | 2017-08-02 |
US20170225913A1 (en) | 2017-08-10 |
US20160023852A1 (en) | 2016-01-28 |
BR112016000549A2 (en) | 2017-07-25 |
WO2015008172A9 (en) | 2015-04-16 |
US20150021354A1 (en) | 2015-01-22 |
US20160176660A1 (en) | 2016-06-23 |
CA3077946A1 (en) | 2015-01-22 |
EP3022140A1 (en) | 2016-05-25 |
CA3077946C (en) | 2021-12-14 |
CA2918269C (en) | 2020-06-09 |
BR112016000549B1 (en) | 2021-07-06 |
US10427895B2 (en) | 2019-10-01 |
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