WO2015000655A1 - Method of operating a pipeline-riser system - Google Patents

Method of operating a pipeline-riser system Download PDF

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Publication number
WO2015000655A1
WO2015000655A1 PCT/EP2014/061565 EP2014061565W WO2015000655A1 WO 2015000655 A1 WO2015000655 A1 WO 2015000655A1 EP 2014061565 W EP2014061565 W EP 2014061565W WO 2015000655 A1 WO2015000655 A1 WO 2015000655A1
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Prior art keywords
pipeline
riser
valve
slug
riser system
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PCT/EP2014/061565
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French (fr)
Inventor
Esmaeil Jahanshahi
Sigurd SKOGESTAD
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Siemens Aktiengesellschaft
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Publication of WO2015000655A1 publication Critical patent/WO2015000655A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/01Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations

Definitions

  • the present invention relates to a method of operating a pipeline-riser system, in particular to tuning of a PID and PI controllers for robust anti-slug control. Moreover, the invention relates to a pipeline-riser system, in particular to a pipeline-riser system comprsing an anti-slug valve.
  • the invention relates to a program element and to a computer readable medium.
  • pipeline-riser systems are used.
  • subsea pipelines are used to transport the multiphase mixture of oil, gas and water from producing wells to the processing facilities.
  • Several kilometers of pipeline run on the seabed ending with risers to top-side platforms. Therefore, in new field developments, multiphase transport technology and flow assurance become more important. Especially, depleted
  • reservoirs have low pressures to push the fluid along the pipeline, and they are prone to flow instabilities. Liquids tend to accumulate at places with lower elevation, and can block the gas flow in the pipe. In low flow rate conditions, this blockage leads to a slugging flow regime called terrain slugging .
  • the flow condition is called "severe slugging" or “riser-slugging”.
  • the severe- slugging flow is also characterized by large oscillatory variations in pressure and flow rates.
  • the oscillatory flow condition in offshore multi-phase pipelines is undesirable and an effective solution is needed to suppress it.
  • One way to prevent this behavior is reducing the opening of a choke valve arranged at the top-side of the riser.
  • this conventional solution increases the back pressure of the valve, and it reduces the production rate from the oil wells.
  • the recommended solution to maintain a non-oscillatory flow regime together with the maximum possible production rate is active control of the topside choke valve. Measurements such as pressure, flow rate or fluid density are used as the controlled variables and the top-side choke valve is the manipulated variable.
  • existing anti-slug control systems are not robust in practice and the closed-loop system becomes unstable after some time, because of inflow
  • bo, bi, ao and ai are parameters derivable from pressure measurements and respective point in times.
  • the four parameters may be derived or estimated from six measurement data of a closed-loop step response describing pressure measured at respective points in the pipeline-riser system and respective point in times for the measurement.
  • G(s) denotes a gain factor which may be time dependent.
  • G(s) may form a transfer function or at least a portion of a transfer function describing the
  • controlling may be performed by opening or closing the anti-slug valve or an aperture of the anti-slug valve or more general by changing the through-flow of a liquid through the anti-slug valve.
  • the anti-slug valve may be formed by a choke valve for example or any other valve which is suitable to control a through-flow of a fluid (gas, liquid or mixture thereof) .
  • a pipeline-riser system comprising a pipeline portion, a riser portion, an anti-slug valve, and a control unit, wherein the pipeline portion and the riser portion are joined at a joining point, wherein the anti-slug valve is arranged in the pipeline-riser system in such a way that a flow rate of fluid flowing through the pipeline-riser system is controllable, and wherein the control unit is adapted to generate a control signal for controlling the anti-slug valve according to a method according to an
  • the pipeline-riser system may be an undersea pipeline-riser system, e.g. for offshore oil production.
  • the pipeline section is arranged upstream of the riser portion.
  • the anti-slug valve may be arranged in the pipeline portion, the riser portion, or the joining point.
  • the anti-slug valve may be arranged in proximity of a joining point of the pipeline portion and the riser portion or at a top-side of the riser portion, for example.
  • a program element which, when being executed by a processor, is adapted to control or carry out a method according to an exemplary aspect.
  • a computer-readable medium in which a computer program is stored which, when being executed by a processor, is adapted to control or carry out a method according to an exemplary aspect.
  • pipeline portion may particularly denote a portion of a tube system adapted to convey fluids, e.g. natural gas, crude oil or a multiphase fluid and which is arranged
  • a pipeline portion has to be distinguished from a riser portion of a pipeline-riser system.
  • roof portion may particularly denote a portion of the tube system which is arranged substantially vertical or at least does not follow a contour of the terrain.
  • the riser portions may be the portions of a subsea tube arrangement, which are adapted to convey crude oil from the sea level to the surface, e.g. by pumping up the crude oil or multiphase fluid.
  • anti-slug valve may particularly denote a valve which is adapted or suitable to reduce or avoid slugging in a conveying pipeline-riser system.
  • the anti-slug valve may be controllable or may have a preset or
  • the anti-slug valve may be a top-side valve arranged on an oil platform.
  • an anti-slug valve controlled by a control signal comprises a signal component relating to a linear time-invariant system G(s) may allow for an improved and in particular robust or stable anti-slug control. In particular, it may be possible to reduce or even eliminate slugging during conveying of fluids through the pipeline-riser system.
  • pipeline-riser system will be described. However, these embodiments also apply to method the pipeline-riser system, to the program element and to the computer readable medium.
  • control signal may comprise or may be formed according to a Hammerstein model structure, comprising a static nonlinearity (representing a static gain) component and a linear time-invariant (representing unstable dynamics of the modeled pipeline-riser system) component.
  • static nonlinearity representing a static gain
  • linear time-invariant representing unstable dynamics of the modeled pipeline-riser system
  • AP a pressure difference generated by a respective element, e.g. a valve or pump, or by the resistance in a pipeline, a represents a constant parameter, and f ⁇ z) represents the valve
  • the method further comprises controlling a through-flow through the anti-slug valve according to the control signal.
  • Q(s) is the inverse of the minimum phase part of G(s) and f(s) is a low-pass filter which may ensure stability and robustness of a closed-loop system.
  • the internal model control function is given by , wherein k' is the gain of the plant or
  • the internal model control function or internal model controller may be a second order transfer function which may be written in form of a PID (proportional, integral, and derivative) controller.
  • the internal model control function may be written in form of a PI (proportional, integral) controller.
  • the controlling of the anti-slug valve is performed by a PID or PI controller.
  • may be chosen so that K c ⁇ 0 and K d ⁇ 0 is valid.
  • a gist of an exemplary embodiment may be seen in providing a control regime for an anti-slug valve for an undersea pipeline-riser system, wherein the anti-slug valve comprises a control interface and connected to a control unit.
  • the control unit is adapted to generate a control signal based on measured variables, e.g. flow rate, pressure or fluid density in the pipeline-riser system.
  • the anti-slug valve may be a choke valve.
  • the term "anti-slug valve” may particularly denote a valve, e.g. a choke valve, which is adapted to control a flow through a pipeline, in particular, to prevent or at least reduce the probability of an oscillatory flow regime.
  • the anti-slug valve may be adapted to be controlled by a control signal, wherein the control may be provided by increasing or decreasing a flow rate through the anti-slug valve, e.g. by opening or closing an aperture of the anti-slug valve.
  • Fig. 1 shows a simplified experimental set-up.
  • Fig. 2 shows bifurcation diagrams.
  • Fig. 3 shows a schematic block diagram for a Hammerstein model .
  • Fig. 4 shows a closed-loop step response diagram.
  • Fig. 5 shows a schematic block diagram of an internal model control system.
  • Fig. 6 shows some simulation results.
  • Fig. 1 shows a simplified experimental set-up.
  • Fig. 1A shows a simplified pipeline-riser system 100
  • a fluid reservoir 101 for simulating an oilfield for example.
  • the fluid reservoir is connected via a pump 102 (simulating the pressure the crude oil in the oil field is exposed to) and a water flow meter 103 to a mixing point 104.
  • an air flow meter 105 is connected to an air buffer tank 106 having a pressure of Pi or Pi n .
  • the air buffer tank 106 is connected to the mixing point 104 via a safety valve 107 and is used in the experiment to simulate gas expansion of a very long pipeline (corresponding to a real pipeline-riser system) .
  • the mixing point 104 corresponds in principle to the well head of a real offshore pipeline-riser system. At the mixing point the water/air fluid has a
  • pipeline-riser system 100 is formed by a framework structure to which the riser portion 110 is attached for simulating the riser portion of a real pipeline-riser system.
  • the riser portion 110 and the pipeline portion 108 are joined at a joining point 113.
  • a top- side valve 111 is connected to the riser 110 simulating a common top-side valve which is typically used for slugging control.
  • the multiphase fluid has a pressure of P rt (pressure at riser top) or P 2 .
  • the multiphase fluid is conveyed to a separator 112 in which the air phase is separated from the water phase which is recycled and conveyed back to the water reservoir 101.
  • FIG. IB a schematic sketch of a set-up for performing simulations of a pipeline-riser system is
  • Fig. IB indicating a height difference between the riser bottom and the riser top are indicated in Fig. IB as well.
  • Fig. 2 shows bifurcation diagrams.
  • Fig. 2A shows a bifurcation diagram 200 for the input pressure Pi n simulated by the known OLGA simulation tool at the input point of Fig. IB vs. the opening Z of the anti-slug valve, e.g. the top-side valve.
  • solid lines 201 and 202 indicate the maximum and minimum of the oscillations, respectively, while dashed line 203 indicate the steady-state of the input pressure.
  • Fig. 2B shows a bifurcation diagram 204 for the pressure P rt at the top of the riser simulated by the known OLGA simulation tool at the top-side valve of
  • Fig. IB vs. the opening Z of the anti-slug valve, e.g. the top-side valve. More specifically, solid lines 205 and 206 indicate the maximum and minimum of the oscillation, respectively, while dashed line 207 indicate the steady-state of the topside pressure.
  • Fig. 3 shows a schematic block diagram for a Hammerstein model which may be used for describing a desired unstable flow regime.
  • the block diagram of the Hammerstein model 300 is a structure consisting of series connection of a static nonlinearity 301 followed by a linear time-invariant dynamic system 302.
  • the static nonlinearity may represent the static gain of the process and G' (s) may account for the unstable dynamics.
  • G' (s) may account for the unstable dynamics.
  • K c0 be ⁇ es >a and K c0 b>a .
  • This model contains two unstable poles, two stable poles and two zeros. Seven parameters have to be estimated to identify this model. However, if one look at the Hankel Singular
  • Fig. 4 shows a closed-loop step response diagram.
  • Fig. 4 shows a pressure behaviour 400 in response to a change in a set-point.
  • the set- point for the pressure is increased by y s leading to a peak rise of the pressure of y p in the time interval t p .
  • At the pressure decreases to a minimum pressure y u representing an undershoot of the pressure. From that point in time the pressure is approaching a steady state value represented by Ay ⁇ .
  • Fig. 5 shows a schematic block diagram of an internal model control system 500 comprising a low-pass filter 501 (/( «))
  • a model 502 (G(s)) describing the behaviour of a plant (e.g. an oil platform) .
  • the model typically will have a mismatch with the real plant 503 (plant, G P (s)) .
  • the IMC system
  • the stabilizing controller may be given as the following :
  • G(s) is a model of a plant or the pipeline-riser system
  • Q(s) is the inverse of the minimum phase part of G(s)
  • f(s) is a low-pass filter which may ensure stability and robustness of a closed-loop system.
  • Q(s)f and ⁇ -GQf have to be stable.
  • the filter f(s) may be defined using:
  • the filter is in the followin form:
  • A is an adjustable filter time-constant.
  • « 0 1 to get an integral action in the controller, and the coefficient ⁇ 3 ⁇ 4 . and ⁇ 3 ⁇ 4 are calculated by solving the following system of linear e uations:
  • the feedback version of the IMC controller is as the
  • the IMC controller in (13) is a second order transfer
  • K PID ⁇ s K c+ ⁇ + ⁇ - (13) where :
  • the tuning rules may be derived from the controller (13) as follows
  • a simple model for the static nonlinearity in Fig. 3 instead of using a full dynamical 4-state model may be used.
  • the slope of the steady-state line of a bifurcation diagram of Fig. 2 may represent the static gain of the system which is related to valve properties.
  • the valve equation is assumed as the following:
  • P fo is another constant parameter that is the inlet pressure when the valve is fully open.
  • the PID and PI tuning rules given above are based on a linear model identified at a certain operating point.
  • the gain of the system may change drastically with the valve opening.
  • a controller working at one operating point may not work at other operating points.
  • One solution may be gain-scheduling with multiple controllers based on multiple identified modes.
  • simple PI tuning rules based on single step test, but with gain
  • T I (z) 3T osc (z/z t ) (26) where T osc is the period of slugging oscillations when the system is open-loop and z * is the critical valve opening of the system (at the bifurcation point) .
  • Fig. 6 shows some experimental results. In particular,
  • Fig. 6A shows a closed-loop step test for an experimental set-up similar to the one shown in Fig. 4.
  • the responses of a set-point increase for Pi n of 2kPa is shown, wherein line 600 represents the data, line 601 represents the set-point, line 602 represents the filtered response to reduce the noise effect, while line 603 represents the identified closed-loop transfer function.
  • the parameters for the experimental set-up are chosen to correspond to the case that the system switches to slugging flow at 15% of valve opening. Hence, the system is unstable at 20% valve opening.
  • the control loop is closed by a
  • is selected to be 10 for the IMC design to get the controller C(s) (see equations (8) and (13)) to be i n . -25.94( + 0.075 + 0.0033)
  • Figs. 6B and Fig. 6C shows the result for an anti-slug
  • controller for the experimental set-up was tuned for 20% valve opening it can stabilize the system up to 32% valve opening which shows good margin of the controller.
  • the system was also stable for up to an additionally added delay time of 20 3 seconds.
  • Fig. 6B shows the time dependence of the inlet pressure for a valve opening Z of 20%.
  • the above described PID controller was switched on while at 16 minutes it was switched off again.
  • FIG. 6C shows the corresponding valve opening Z. Starting at 20% valve opening (which was the limit for avoiding unstable condition as described in the experimental set-up) the valve opening slowly increases during the time the PID controller is switched on while it decreases again to 20% when the PID controller is switched off again at 16 minutes.
  • the PID controller may be an efficient controller to reduce the risk of slugging while possibly increasing the flow rate due to an increased opening of the top-side valve.
  • the corresponding damping ratio ⁇ can be estimated as
  • the steady-state gain of the closed-loop system can be estimated to be:
  • the last parameter can be estimated by solving (A.3) :
  • Steady-state gain of the open-loop model may be given by:

Abstract

A method of operating a pipeline-riser system comprising an anti-slug valve is provided, wherein the method comprises controlling the anti-slug valve by a control signal generated based on a measured signal indicative for a flow of a fluid through the pipeline-riser system, wherein the control signal comprises a signal component relating to a linear time- invariant system G(s), wherein the linear-time invariant system is modeled according to G(s) =. Based on this model, tuning rules for PID and PI controllers are provided.

Description

DESCRIPTION
Method of operating a pipeline-riser system Field of invention
The present invention relates to a method of operating a pipeline-riser system, in particular to tuning of a PID and PI controllers for robust anti-slug control. Moreover, the invention relates to a pipeline-riser system, in particular to a pipeline-riser system comprsing an anti-slug valve.
Furthermore, the invention relates to a program element and to a computer readable medium.
Art Background
In the field of offshore oil production often pipeline-riser systems are used. In particular, at offshore oilfields, subsea pipelines are used to transport the multiphase mixture of oil, gas and water from producing wells to the processing facilities. Several kilometers of pipeline run on the seabed ending with risers to top-side platforms. Therefore, in new field developments, multiphase transport technology and flow assurance become more important. Especially, depleted
reservoirs have low pressures to push the fluid along the pipeline, and they are prone to flow instabilities. Liquids tend to accumulate at places with lower elevation, and can block the gas flow in the pipe. In low flow rate conditions, this blockage leads to a slugging flow regime called terrain slugging .
If the oscillating frequency or the lengths of slugs are comparable to the length of the riser, the flow condition is called "severe slugging" or "riser-slugging". The severe- slugging flow is also characterized by large oscillatory variations in pressure and flow rates. The oscillatory flow condition in offshore multi-phase pipelines is undesirable and an effective solution is needed to suppress it. One way to prevent this behavior is reducing the opening of a choke valve arranged at the top-side of the riser. However, this conventional solution increases the back pressure of the valve, and it reduces the production rate from the oil wells. The recommended solution to maintain a non-oscillatory flow regime together with the maximum possible production rate is active control of the topside choke valve. Measurements such as pressure, flow rate or fluid density are used as the controlled variables and the top-side choke valve is the manipulated variable. However, existing anti-slug control systems are not robust in practice and the closed-loop system becomes unstable after some time, because of inflow
disturbances or plant changes. Thus, there may be a need for providing a method of operating a pipeline-riser system and a pipeline-riser system showing a low probability of slugging.
Summary of the Invention
This need may be met by a method of operating a pipeline- riser system, a pipeline-riser system, a program element to and a computer readable medium according to the independent claims. Further embodiments are described in the dependent claims .
According to an exemplary aspect a method of operating a pipeline-riser system comprising an anti-slug valve is provided, wherein the method comprises controlling the anti- slug valve by a control signal generated based on a measured signal indicative for a flow of a fluid through the pipeline- riser system, wherein the control signal comprises a signal component relating to a linear time-invariant system G(s), wherein the linear-time invariant system is modeled according to G(s) =— .
s - a^s + a0
In particular, bo, bi, ao and ai are parameters derivable from pressure measurements and respective point in times. For example, for a closed-loop stable system the four parameters may be derived or estimated from six measurement data of a closed-loop step response describing pressure measured at respective points in the pipeline-riser system and respective point in times for the measurement.
In particular, G(s) denotes a gain factor which may be time dependent. Thus, G(s) may form a transfer function or at least a portion of a transfer function describing the
behavior of the gain.
In particular, the controlling may be performed by opening or closing the anti-slug valve or an aperture of the anti-slug valve or more general by changing the through-flow of a liquid through the anti-slug valve. The anti-slug valve may be formed by a choke valve for example or any other valve which is suitable to control a through-flow of a fluid (gas, liquid or mixture thereof) . According to another exemplary aspect a pipeline-riser system is provided, wherein the pipeline-riser system comprises a pipeline portion, a riser portion, an anti-slug valve, and a control unit, wherein the pipeline portion and the riser portion are joined at a joining point, wherein the anti-slug valve is arranged in the pipeline-riser system in such a way that a flow rate of fluid flowing through the pipeline-riser system is controllable, and wherein the control unit is adapted to generate a control signal for controlling the anti-slug valve according to a method according to an
exemplary aspect.
In particular, the pipeline-riser system may be an undersea pipeline-riser system, e.g. for offshore oil production. For example, the pipeline section is arranged upstream of the riser portion. In particular, the anti-slug valve may be arranged in the pipeline portion, the riser portion, or the joining point. In particular, the anti-slug valve may be arranged in proximity of a joining point of the pipeline portion and the riser portion or at a top-side of the riser portion, for example.
According to an exemplary aspect a program element is provided, which, when being executed by a processor, is adapted to control or carry out a method according to an exemplary aspect.
According to an exemplary aspect a computer-readable medium is provided, in which a computer program is stored which, when being executed by a processor, is adapted to control or carry out a method according to an exemplary aspect.
The term "pipeline portion" may particularly denote a portion of a tube system adapted to convey fluids, e.g. natural gas, crude oil or a multiphase fluid and which is arranged
substantially horizontal or following the contour of the terrain, e.g. a subsea floor. A pipeline portion has to be distinguished from a riser portion of a pipeline-riser system.
The term "riser portion" may particularly denote a portion of the tube system which is arranged substantially vertical or at least does not follow a contour of the terrain. In
particular, the riser portions may be the portions of a subsea tube arrangement, which are adapted to convey crude oil from the sea level to the surface, e.g. by pumping up the crude oil or multiphase fluid.
The term "anti-slug valve" may particularly denote a valve which is adapted or suitable to reduce or avoid slugging in a conveying pipeline-riser system. In particular, the anti-slug valve may be controllable or may have a preset or
predetermined throughput of a fluid, e.g. crude oil. For example, the anti-slug valve may be a top-side valve arranged on an oil platform. Surprisingly the inventors have found out by experiments by using a test rig and performing simulations that an anti-slug valve controlled by a control signal comprises a signal component relating to a linear time-invariant system G(s) may allow for an improved and in particular robust or stable anti-slug control. In particular, it may be possible to reduce or even eliminate slugging during conveying of fluids through the pipeline-riser system.
Experiments even have shown that the non-slugging flow may even be maintained for a larger valve opening when using the specific algorithm for anti-slug control than it can be maintained when using conventional solutions (e.g. manual choking) Thus, it may be possible to provide a more robust anti-slug control and/or a more robust slug control and therefore an increased rate of oil production
Next further embodiments of the method of operating a
pipeline-riser system will be described. However, these embodiments also apply to method the pipeline-riser system, to the program element and to the computer readable medium.
According to an exemplary embodiment the control signal comprises a further signal component relating to or
representing a static nonlinearity.
In particular, the control signal may comprise or may be formed according to a Hammerstein model structure, comprising a static nonlinearity (representing a static gain) component and a linear time-invariant (representing unstable dynamics of the modeled pipeline-riser system) component. For example, the static nonlinearity component may be described and/or
u
calculated by AP = -, wherein AP represents a pressure difference generated by a respective element, e.g. a valve or pump, or by the resistance in a pipeline, a represents a constant parameter, and f{z) represents the valve
characteristic function depending on the valve opening z. According to an exemplary embodiment the method further comprises controlling a through-flow through the anti-slug valve according to the control signal.
According to an exemplary embodiment of the method an
internal model control function is used for generating the control signal. In particular, the internally model control function or internal model controller may be described by a stabilizing controller C = Q(s)f(s) wherein G(s)is a model of a plant
\ - G(S)Q(S)f(S)
or the pipeline-riser system, Q(s) is the inverse of the minimum phase part of G(s) and f(s) is a low-pass filter which may ensure stability and robustness of a closed-loop system.
According to an exemplary embodiment of the method the internal model control function is given by , wherein k' is the gain of the plant or
Figure imgf000008_0001
pipeline-rides system G(s), λ is an adjustable filter time constant, al and a2 represent coefficients and φ represents the zero dynamics of the pipeline-riser system. In particular, k' is the gain of the plant G(s), as will be described later on in equation (9) . In particular, the internal model control function or internal model controller may be a second order transfer function which may be written in form of a PID (proportional, integral, and derivative) controller. Alternatively, the internal model control function may be written in form of a PI (proportional, integral) controller.
According to an exemplary embodiment of the method the controlling of the anti-slug valve is performed by a PID or PI controller.
According to an exemplary embodiment of the method a tunig rule for the PID controller is given by KPID (s) = Kc Tf
wherein Ίf =\lφ ; Kt=——; Kc = Kjal - KjTf ; and Kd = Kia2 - K Tf ,
k'A
wherein Kp<0 and Kd<0.
In particular, λ may be chosen so that Kc<0 and Kd<0 is valid.
According to an exemplary embodiment of the method a tunig rule for the PI controller is given by KPI(s) = Kl wherein Kr = ; and
Summarizing, a gist of an exemplary embodiment may be seen in providing a control regime for an anti-slug valve for an undersea pipeline-riser system, wherein the anti-slug valve comprises a control interface and connected to a control unit. The control unit is adapted to generate a control signal based on measured variables, e.g. flow rate, pressure or fluid density in the pipeline-riser system.
It has been found out that when using a control signal generated according to a Hammerstein model structure it may be possible to decrease the probability of riser slugging and/or the amount of riser slugging. It should be noted that due to the specific control of the anti-slug valve an
increased robustness of the slug control and thus of the flow rate and/or pressure may be provided.
In particular, the anti-slug valve may be a choke valve. The term "anti-slug valve" may particularly denote a valve, e.g. a choke valve, which is adapted to control a flow through a pipeline, in particular, to prevent or at least reduce the probability of an oscillatory flow regime. In particular, the anti-slug valve may be adapted to be controlled by a control signal, wherein the control may be provided by increasing or decreasing a flow rate through the anti-slug valve, e.g. by opening or closing an aperture of the anti-slug valve.
The aspects defined above and further aspects of the present invention are apparent from the examples of embodiment to be described hereinafter and are explained with reference to the examples of embodiment. The invention will be described in more detail hereinafter with reference to examples of embodiment, but to which the invention is not limited.
Brief Description of the Drawings
Fig. 1 shows a simplified experimental set-up.
Fig. 2 shows bifurcation diagrams. Fig. 3 shows a schematic block diagram for a Hammerstein model .
Fig. 4 shows a closed-loop step response diagram. Fig. 5 shows a schematic block diagram of an internal model control system.
Fig. 6 shows some simulation results.
Detailed Description
The illustration in the drawing is schematically. It is noted that in different figures, similar or identical elements are provided with the same reference signs or with reference signs, which are different from the corresponding reference signs only within the first digit. Fig. 1 shows a simplified experimental set-up. In particular, Fig. 1A shows a simplified pipeline-riser system 100
comprising a fluid reservoir 101 for simulating an oilfield, for example. The fluid reservoir is connected via a pump 102 (simulating the pressure the crude oil in the oil field is exposed to) and a water flow meter 103 to a mixing point 104. Furthermore, an air flow meter 105 is connected to an air buffer tank 106 having a pressure of Pi or Pin. The air buffer tank 106 is connected to the mixing point 104 via a safety valve 107 and is used in the experiment to simulate gas expansion of a very long pipeline (corresponding to a real pipeline-riser system) . The mixing point 104 corresponds in principle to the well head of a real offshore pipeline-riser system. At the mixing point the water/air fluid has a
pressure of P3 and is pumped through a pipeline portion or section 108 which is arranged substantially horizontal. At the bottom of the riser the multiphase (water/air) fluid has a pressure of Prb (pressure at riser bottom) or P4.
In the experimental set-up of Fig. 1A a riser of the
pipeline-riser system 100 is formed by a framework structure to which the riser portion 110 is attached for simulating the riser portion of a real pipeline-riser system. The riser portion 110 and the pipeline portion 108 are joined at a joining point 113. At top of the framework structure a top- side valve 111 is connected to the riser 110 simulating a common top-side valve which is typically used for slugging control. At the top-side the multiphase fluid has a pressure of Prt (pressure at riser top) or P2. After the top-side valve the multiphase fluid is conveyed to a separator 112 in which the air phase is separated from the water phase which is recycled and conveyed back to the water reservoir 101.
Additionally in Fig. IB a schematic sketch of a set-up for performing simulations of a pipeline-riser system is
depicted. In addition to the simplified pipeline portion 108, the riser portion 110, and the top-side valve 111, parameters are defined which can be used in the calculation. These are the mass flow rate of liquid w1/inr the mass flow rate of gas Wgrin, and the corresponding pressure Pin at the input point, e.g. in the case of a real pipeline-riser system the wellhead position. Furthermore, the corresponding values for the pressure at the riser bottom Prb and at the riser top Prt are indicated in Fig. IB. Moreover, the pressure after a
separation Ps is indicated in Fig. IB after the top-side valve 111. Additionally, some geometric parameter like an angle Θ indicating an inclination of the pipeline portion before the riser basis and a length Lr of the riser
indicating a height difference between the riser bottom and the riser top are indicated in Fig. IB as well.
Fig. 2 shows bifurcation diagrams. In particular, Fig. 2A shows a bifurcation diagram 200 for the input pressure Pin simulated by the known OLGA simulation tool at the input point of Fig. IB vs. the opening Z of the anti-slug valve, e.g. the top-side valve. More specifically, solid lines 201 and 202 indicate the maximum and minimum of the oscillations, respectively, while dashed line 203 indicate the steady-state of the input pressure. Fig. 2B shows a bifurcation diagram 204 for the pressure Prt at the top of the riser simulated by the known OLGA simulation tool at the top-side valve of
Fig. IB vs. the opening Z of the anti-slug valve, e.g. the top-side valve. More specifically, solid lines 205 and 206 indicate the maximum and minimum of the oscillation, respectively, while dashed line 207 indicate the steady-state of the topside pressure.
Fig. 3 shows a schematic block diagram for a Hammerstein model which may be used for describing a desired unstable flow regime. The block diagram of the Hammerstein model 300 is a structure consisting of series connection of a static nonlinearity 301 followed by a linear time-invariant dynamic system 302. The static nonlinearity may represent the static gain of the process and G' (s) may account for the unstable dynamics. For identification of the unstable dynamics a model structure may be assumed. A simple model which may be used for unstable systems is an unstable first order plus dead- time model: G(5)=^— = (1)
Ts-l s-a
If this system is controlled by a proportional controller Kco, the closed-loop transfer function from the set-point (ys) to the output (y) becomes
Figure imgf000013_0001
To get a stable closed-loop system, one needs Kc0be~es>a and Kc0b>a . The steady-state gain of the closed-loop transfer function is = K > 1. (3)
ΔΛ
However, the closed-loop step response of the system in experiments, as in Fig. 4, shows that the steady-state gain of the system is smaller than one. Therefore, the model in (1) may not an optimal choice. If the four-state mechanistic model for slugging flow (Jahanshahi E. and S. Skogestad 2011; "Simplified dynamical models for control of severe slugging in multiphase risers"; 18th IFAC World Congress, Milan,
Italy) is linearized around an unstable operating point, one may get a fourth-order linear model,
<¾(* + <¾)(; +<¾) (4)
(s2 -e4s + e5)(s26 + ΘΊ)
This model contains two unstable poles, two stable poles and two zeros. Seven parameters have to be estimated to identify this model. However, if one look at the Hankel Singular
Values of the fourth order model one may find out that the stable part of the system may have little dynamical
contribution. This suggests that a model with two unstable poles is enough for control design. Thus, balanced model truncation via square root may be used as a method to get a reduced order model. It is in the following form: G(s)= 2 + ¾ , (5) s —α^ + αα
Four parameters, bl, bO , al and aO, need to be estimated. If one controls the unstable system in (5) by a proportional controller with gain Kco, the closed-loop transfer function from the set-point to the output will be
y(s Kco(bis+bo) ( 6 ) ys (*) S2 + <A )* + Kc0b0 )
For the closed-loop stable system one may consider a transfer function .
y(s) K2(1 + TZS)
ys (s) T2S2 +2Ys +1
Six data (Ayp, Ayu, Ay, Ays, tpi and At) may be observed from the closed-loop response (see Fig. 4) to estimate the four parameters (i¾, τζ, τ and ζ) in (7) . Then, one may back- calculate to parameters of the open-loop unstable model in (5) . Details of the respective calculations will be given later on. Fig. 4 shows a closed-loop step response diagram. In
particular, Fig. 4 shows a pressure behaviour 400 in response to a change in a set-point. At a point in time 401 the set- point for the pressure is increased by ys leading to a peak rise of the pressure of yp in the time interval tp. After a further time interval At the pressure decreases to a minimum pressure yu representing an undershoot of the pressure. From that point in time the pressure is approaching a steady state value represented by Ay.
In the following an internal model control (IMC) design
(Morari, M. and E. Zafiriou 1989; "Robust Process Control"; Englewood Cliffs, New Jersey, Prentice Hall) and in
particular a determining of a suitable IMC configuration will be described.
Fig. 5 shows a schematic block diagram of an internal model control system 500 comprising a low-pass filter 501 (/(«))
(for robustness of the closed-loop system) , a model 502 (G(s)) describing the behaviour of a plant (e.g. an oil platform) . The model typically will have a mismatch with the real plant 503 (plant, GP(s)) . Furthermore, the IMC system
500 comprises an element 504 (Q(s)) which denotes an inverse of the minimum phase part of G(s) . In general, the shown IMC configuration cannot be used directly for unstable systems; instead the stabilizing controller may be given as the following :
\-G(S)Q(S)f(s)
wherein G(s)is a model of a plant or the pipeline-riser system, Q(s) is the inverse of the minimum phase part of G(s) and f(s) is a low-pass filter which may ensure stability and robustness of a closed-loop system. For internal stability, Q(s)f and \-GQf have to be stable. In particular, one may use the above identified model as the plant model:
G(s)= 2 ^ + \ = k's + cp) ( 8 ) s -ά^ + ά0 (s-^)(s-^) and one gets
Figure imgf000016_0001
The filter f(s) may be defined using:
k = number of RHP poles + 1 = 3
m = max (number of zeros of Q(s) - number of pole of Q(s),l) =
1 (this Is for making Q = Qf proper) ;
n = m + k -l = 3; filter order.
The filter is in the followin form:
Figure imgf000016_0002
Where A is an adjustable filter time-constant. One may choose «0=1 to get an integral action in the controller, and the coefficient α¾. and ο¾ are calculated by solving the following system of linear e uations:
Figure imgf000016_0003
The feedback version of the IMC controller is as the
following :
Figure imgf000016_0004
In the following some PID tuning rules and their
determination will be explained.
The IMC controller in (13) is a second order transfer
function which can be written in form of a PID controller. KPID{s) = Kc+^+^- (13) where :
Tf=\lq> (14)
Figure imgf000017_0001
Κ =Κμχ-ΚΤ{ (16)
Ki=Kia1-KcTj (17)
It is required to get Kc < 0 and i¾ < 0, in order that the controller works in practice. Thus, A may be chosen
accordingly in order that these two conditions may be
satisfies .
In the following some PI tuning rules and their determining will be explained. For a PI n roller in the following form
Figure imgf000017_0002
the tuning rules may be derived from the controller (13) as follows
Kc = lim C(s) = -^ (20)
Figure imgf000017_0003
This means that the Pl-controller approximates high-frequency and low-frequency asymptotes of C(s) in (13).
In the following some explanations concerning a model for the static nonlinearity (cf. Fig. 3) will be given. In
particular, a simple model for the static nonlinearity in Fig. 3 instead of using a full dynamical 4-state model may be used. The slope of the steady-state line of a bifurcation diagram of Fig. 2 may represent the static gain of the system which is related to valve properties. The valve equation is assumed as the following:
Figure imgf000018_0001
where w[kg/s] is the outlet mass flow and AP[N/m2] is the pressure drop. From the valve equation (22), the pressure drop over the valve for different valve openings may be written as
ΑΡ = -^-Ύ, (20)
Where a may be assumed to be a constant parameter the calculation of which is described in more detail afterwards. A simple model for the inlet pressure may then as the
following
- " +K (2D
Where Pfo is another constant parameter that is the inlet pressure when the valve is fully open. By differentiating
(24) with respect to z, one get static gain of the system as function of valve opening k(z) = f— (22) which reduces for a linear valve (i.e. f(z) = z) to k(z) = ^, (23) z
where 0≤ z < 1.
The PID and PI tuning rules given above are based on a linear model identified at a certain operating point. However, the gain of the system may change drastically with the valve opening. Hence, a controller working at one operating point may not work at other operating points.
One solution may be gain-scheduling with multiple controllers based on multiple identified modes. In this case simple PI tuning rules based on single step test, but with gain
correction to counteract nonlinearity of the system may be used. For this, the static model given in equation (25) may be used. In the following a closed-loop step test using the data in Fig. 4 may be used to calculate
Figure imgf000019_0001
Where ZQ IS the average valve opening m test and Kco is the proportional gain used for the test. The PI tuning values as functions of valve opening are given as the following: βΤΓ , (25) kz) z I z
TI(z) = 3Tosc(z/zt) (26) where Tosc is the period of slugging oscillations when the system is open-loop and z* is the critical valve opening of the system (at the bifurcation point) .
Fig. 6 shows some experimental results. In particular,
Fig. 6A shows a closed-loop step test for an experimental set-up similar to the one shown in Fig. 4. In particular, the responses of a set-point increase for Pin of 2kPa is shown, wherein line 600 represents the data, line 601 represents the set-point, line 602 represents the filtered response to reduce the noise effect, while line 603 represents the identified closed-loop transfer function. The parameters for the experimental set-up are chosen to correspond to the case that the system switches to slugging flow at 15% of valve opening. Hence, the system is unstable at 20% valve opening. The control loop is closed by a
proportional controller Kc0=-10, and the set-point is changed by 2kPa. Additionally a low-pass filter was used to reduce noisy effects. With the above described methods a closed-loop stable system (equation (7)) was determined to be:
Figure imgf000020_0001
In a next step from the corresponding identified closed-loop 5 transfer function (see Fig. 6A) the open-loop unstable system 6"{s) (see equation (9)) is calculated to be:
-0.012, - 0.0041
Figure imgf000020_0002
Afterwards λ is selected to be 10 for the IMC design to get the controller C(s) (see equations (8) and (13)) to be i n . -25.94( + 0.075 + 0.0033)
10 C(s) = (29)
5(5 + 0.35)
The related PID tuning values (see equations (15) to (18)) are then Kp=-4.44, K±=-0.24, Kd=-60.49, and Tf=2.81.
Figs. 6B and Fig. 6C shows the result for an anti-slug
15 control for this experimental set-up. While the described
controller for the experimental set-up was tuned for 20% valve opening it can stabilize the system up to 32% valve opening which shows good margin of the controller. The system was also stable for up to an additionally added delay time of 20 3 seconds. A corresponding PI controller having tunig values Kc=-25.95 and τι=107.38 (see equations (20), (21)) did show similar results up to an additional added time delay of 2 seconds .
25 In particular, Fig. 6B shows the time dependence of the inlet pressure for a valve opening Z of 20%. At 4 minutes the above described PID controller was switched on while at 16 minutes it was switched off again. One can clearly see that the oscillation of the input pressure substantially vanishes
30 after the PID controller is switched on, while it increases again when the PID controller is switched off again. Fig. 6C shows the corresponding valve opening Z. Starting at 20% valve opening (which was the limit for avoiding unstable condition as described in the experimental set-up) the valve opening slowly increases during the time the PID controller is switched on while it decreases again to 20% when the PID controller is switched off again at 16 minutes.
Thus, the experimental results clearly show that an
oscillatory slug flow can be avoided even by an increased opening of the top-side valve used as the anti-slug valve. Therefore, the PID controller may be an efficient controller to reduce the risk of slugging while possibly increasing the flow rate due to an increased opening of the top-side valve.
In the following some details concerning the model
identification calculations are given.
A stable closed-loop transfer function of
K2{l + Tzs)
(A.l) ys(s) τ s +2ζτε + \
is assumed. The Laplace inverse (time-domain) of the transfer function (A.l) may be given as
y(t) = AysK2 [1 + Dexp(- 7 I τ) sin(£Y+ψ)] , (A.2) where
Figure imgf000021_0001
φ = tan (A.5)
ζτ-τζ By differentiating (A.2) with respect to time and setting the derivative equation to zero, one gets time of the first peak: tan +π- ζ (A.6) and the time between the first peak (overshoot) and the undershoot becomes:
tu =πτΙ^\-ζ2 (A.7)
The corresponding damping ratio ς can be estimated as
-lnv
(A. where
Figure imgf000022_0001
Then using equation (A.7) on get
Figure imgf000022_0002
The steady-state gain of the closed-loop system can be estimated to be:
Figure imgf000022_0003
From the time of the peak tp and (A.6) an estimate of can be derived:
Figure imgf000022_0004
From (A.4) one can get
Figure imgf000022_0005
while the overshoot is defined by:
4)> - Δ
Ζλ (A.14)
By evaluating (A.2) at time of peak tp one gets
Figure imgf000023_0001
Combining equation (A.11), (A.14) and (A.15) gives
D= -2° . _ (A.16) ex (-^ i)sin(¾+^)
The last parameter can be estimated by solving (A.3) :
τζ=ξτ +2τ22[ΐ-02(1-ζ2)] (A.17)
Then, one can back-calculate to parameters of the open-loop unstable model. Steady-state gain of the open-loop model may be given by:
Figure imgf000023_0002
while an estimation of the four model parameters may be given by :
1
(A.19)
T2(l + Kc0Kp)
(A.20)
Figure imgf000023_0003
ax = -2 Ιτ + Kc0b1, (A.22)
It should be noted that one has to have <¾>() to have an unstable system.
In the following some details concerning calculations of static nonlinearity parameters are given.
In particular, the value of the constant a of equation (23) can be calculated by
Figure imgf000023_0004
where Cv is the known valve constant, w is the average outlet flow rate and p is the average mixture density. The average outlet mass flow is approximated by constant inflow rates :
w = w in+wl in (B .2 )
In order to estimate the average mixture density p, one can perform the following calculations:
Average gas mass fraction: a= g—— (B.3)
Average gas density at top of the riser from ideal gas law:
(P +AP . )M
p =— g (B.4)
* RT
where Ps is the constant separator pressure, and P ^ is the minimum pressure drop across the valve that exists even with fully open valve. In the numerical simulations Pvmin is zero but in the experimental set-up 2 kPa was chosen.
The liquid volume fraction
(B.5)
(l-a)pg + apL
Average mixture density:
p = a,p, +(l-a,)pg (B.6)
In order to calculate the constant parameters Pfo in the static model, one can use the fact that if the inlet pressure is large enough to overcome a riser full of liquid, slugging will not happen. The corresponding pressure can be defined as
P;n=pLgLr+Ps+M>v^ (B.7) This pressure is associated with the critical valve opening at the bifurcation point z*. As a result, one gets Pfo as the following : It should be noted that the term "comprising" does not exclude other elements or steps and "a" or "an" does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims should not be construed as limiting the scope of the claims.

Claims

1. A method of operating a pipeline-riser system (100) comprising an anti-slug valve (111), wherein the method comprises :
controlling the anti-slug valve (111) by a control signal generated based on a measured signal indicative for a flow of a fluid through the pipeline-riser system (100),
wherein the control signal comprises a signal component relating to a linear time-invariant system G(s) (302), wherein the linear-time invariant system is modeled according to ow = 2 b's + b" .
s - axs + a0
2. The method according to claim 1,
wherein the control signal comprises a further signal component relating to a static nonlinearity .
3. The method according to claim 1 or 2, further
comprising :
controlling a through-flow through the anti-slug valve (111) according to the control signal.
4. The method according to any one of the claim 1 to 3, wherein for generating the control signal an internal model control function is used.
5. The method according to claim 4,
wherein the internal model control function is given by
Figure imgf000026_0001
wherein k} is the gain of the pipeline-riser system G(s), λ is an adjustable filter time constant, al and a2 represent coefficients and φ represents the zero dynamics of the pipeline-riser system.
6. The method according to any one of the claims 1 to 5, wherein the controlling of the anti-slug valve (111) is performed by a PID or PI controller.
7. The method according to claim 6, wherein for the PID controller the tunig rule is given by:
Km{s) = Ke +
s lfs + 1
T
wherein Tf =\l φ ; Kt =— ; Kc =Kial - KtTf ; and Kd =Kia2 -KcTf ,
k'λ
wherein Kc<0 and Kd<0.
8. The method according to claim 6, wherein for the PI controller the tuning rule is iven by:
Figure imgf000027_0001
wherein Kr = ; and
c k' 3
9. A pipeline-riser system (100), comprising:
a pipeline portion (108),
a riser portion (110),
an anti-slug valve (111), and
a control unit,
wherein the pipeline portion (108) and the riser portion (110) are joined at a joining point (113),
wherein the anti-slug valve (111) is arranged in the pipeline-riser system (100) in such a way that a flow rate of fluid flowing through the pipeline-riser system (100) is controllable, and
wherein the control unit is adapted to generate a control signal for controlling the anti-slug valve (111) according to a method according to any one of the claims 1 to 8.
10. A program element, which, when being executed by a processor, is adapted to control or carry out a method according to any one of the claims 1 to 8.
11. A computer-readable medium, in which a computer program is stored which, when being executed by a processor, is adapted to control or carry out a method according to any one of the claims 1 to 8.
PCT/EP2014/061565 2013-07-01 2014-06-04 Method of operating a pipeline-riser system WO2015000655A1 (en)

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