WO2014208366A1 - Method for manufacturing laser-engraved printing plate - Google Patents

Method for manufacturing laser-engraved printing plate Download PDF

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Publication number
WO2014208366A1
WO2014208366A1 PCT/JP2014/065738 JP2014065738W WO2014208366A1 WO 2014208366 A1 WO2014208366 A1 WO 2014208366A1 JP 2014065738 W JP2014065738 W JP 2014065738W WO 2014208366 A1 WO2014208366 A1 WO 2014208366A1
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WIPO (PCT)
Prior art keywords
laser engraving
printing plate
laser
aqueous solution
alkaline aqueous
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PCT/JP2014/065738
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French (fr)
Japanese (ja)
Inventor
優介 難波
東 達治
良弘 八木
義孝 増田
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富士フイルム株式会社
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Publication of WO2014208366A1 publication Critical patent/WO2014208366A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/02Engraving; Heads therefor
    • B41C1/04Engraving; Heads therefor using heads controlled by an electric information signal
    • B41C1/05Heat-generating engraving heads, e.g. laser beam, electron beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/12Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix

Definitions

  • the present invention relates to a method for producing a laser engraving printing plate.
  • an intake port for vacuum suction of decomposition products is installed in the vicinity of a portion to be processed by laser irradiation and connected to a dust collector, and the activated carbon in the dust collector
  • a method of collecting decomposition products through a filter or a filter having zeolite attached to the surface is employed.
  • Patent Document 1 has a filter that separates decomposition products sucked together with air from a suction hood from air, and has a dust collector that exhausts air separated by the filter from an exhaust port.
  • An apparatus for producing a relief printing plate that forms projections on the surface of a printing plate is described.
  • a method of removing decomposition products generated in a laser engraving process includes a step of bringing decomposition products into contact with ozone molecules”. Including ".
  • the decomposition products generated at the time of laser engraving contain not only gas but also a lot of solid waste.
  • materials for laser-engraved hardened layers have also diversified, and in the process of contacting activated carbon filters, zeolites attached to the surface, or ozone molecules, these decomposition products are collected. Was insufficient.
  • a liquid viscous product is generated as a decomposition product, so that the activated carbon filter or the filter having zeolite attached to the surface in a short time is deteriorated.
  • gas is collected mainly by an activated carbon filter, and liquid viscous material is collected by a filter having zeolite attached to the surface. For this reason, there is a problem that the running cost and the maintenance load accompanying the periodic replacement of the filters are increased.
  • the object of the present invention is to solve the above-mentioned problems of the prior art and efficiently collect many kinds of decomposition products specific to the hardened layer of the printing plate for laser engraving, which occurs when the hardened layer is laser engraved.
  • the decomposition product is a liquid viscous product, it can be suitably collected, and the gas and solid viscous product can be collected efficiently at one time, reducing running costs and maintenance load.
  • An object of the present invention is to provide a method for producing a laser engraving printing plate.
  • the present inventors collected the decomposition products generated in the laser engraving process in contact with an alkaline aqueous solution, and collected them into a hardened layer of a printing plate for laser engraving. It is possible to efficiently collect many kinds of decomposition products, and even when the decomposition products are liquid viscous products, it is possible to collect both gases and viscous products at once. As a result, the present invention was completed. That is, the present inventor has found that the above problem can be solved by the following configuration.
  • decomposition products can be efficiently collected, and even if the decomposition product is a liquid viscous product, it is preferably collected.
  • FIG. 1 It is a flowchart which shows an example of the manufacturing method of the laser engraving printing plate which concerns on this invention. It is a figure which shows notionally an example of a structure of the apparatus which enforces the manufacturing method of the laser engraving printing plate shown in FIG. It is a figure which shows notionally an example of a structure of the processing apparatus which implements the contact process of the manufacturing method of the laser engraving printing plate shown in FIG. It is a figure which shows notionally another example of a structure of the processing apparatus which implements a contact process.
  • the present invention is characterized by having a collection step of collecting a decomposition product generated in the laser engraving step by bringing it into contact with an alkaline aqueous solution having a pH of 9 or more.
  • the decomposition product can be collected by dissolving or finely dispersing the decomposition product in an alkaline aqueous solution.
  • a wide variety of decomposition products generated from the cured layer of the laser engraving printing plate that is, the relief forming layer
  • the decomposition product is a liquid viscous product, it is preferably collected.
  • it can be suitably used because it can be easily collected because it is dissolved in the aqueous solution by a neutralization reaction when brought into contact with an alkaline aqueous solution.
  • the decomposition product may be a liquid viscous product.
  • the decomposition product becomes a liquid viscous product, it is possible to easily collect even a liquid viscous product by contacting the decomposition product with an alkaline aqueous solution. Therefore, it can be preferably used.
  • FIG. 1 is a flowchart showing an example of a method for producing a laser engraving printing plate of the present invention.
  • laser engraving printing plate precursor is laser engraved
  • laser engraving step S100 for producing laser engraving printing plate
  • decomposition products generated in laser engraving step S100 are sucked.
  • a collecting step S102 for collecting the decomposition products by the suction step S104 and the processing step S106 for contacting with the alkaline aqueous solution.
  • the laser engraving process S100 and the collection process S102 will be described in detail.
  • the laser engraving step S100 is a step of forming a relief layer by laser engraving a cured layer of a printing plate precursor for laser engraving, that is, a recording layer.
  • the laser engraving method performed on the printing plate precursor for laser engraving is not particularly limited, and various known laser engraving methods can be used.
  • FIG. 2 shows a schematic diagram of an example of a laser engraving machine that performs the laser engraving step S100 of the manufacturing method of the present invention.
  • FIG. 2 is a diagram conceptually showing the laser engraving machine 110 and the dust collector 100 connected to the laser engraving machine 110.
  • the laser engraving machine 110 includes a cylindrical drum 112, an exposure head 114 disposed facing the peripheral surface of the drum 112, and a spray nozzle 116 disposed in the vicinity of the exposure head 114.
  • the suction hood 118 is disposed near the exposure head 114 so as to face the spray nozzle 116.
  • a semiconductor laser is connected to the exposure head 114 via an optical fiber.
  • the exposure head 114 is installed so as to be movable in the sub-scanning direction, that is, the direction perpendicular to the paper surface in FIG. The illustration of the semiconductor laser and the drive unit is omitted.
  • the suction hood 118 is connected to the gas inlet 16 of the processing apparatus 10 of the dust collector 100 via the pipe 120.
  • a laser engraving machine 110 is used to wind a sheet-shaped printing plate precursor F for laser engraving on the outer peripheral surface of a drum 112 having a cylindrical shape, and the drum 112 is rotated counterclockwise in FIG. That is, while rotating in the main scanning direction, laser light corresponding to image data of an image to be engraved on the printing plate precursor F is emitted from the exposure head 114 toward the printing plate precursor F, and the exposure head 114 is moved in the main scanning direction. Is performed by engraving and recording a two-dimensional image on the surface of the printing plate precursor F at a high speed by scanning at a predetermined pitch in a sub-scanning direction orthogonal to the direction of FIG.
  • the printing plate precursor F for laser engraving is also simply referred to as “printing plate precursor F”.
  • the printing plate precursor F will be described in detail later.
  • the relief of the desired convex portion is formed on the entire surface of the printing plate precursor F by repeating the exposure scanning by the rotation of the drum 112 in the main scanning direction and the intermittent feeding of the exposure head 114 in the sub-scanning direction. An image is formed and a laser engraving printing plate is produced. Further, it is preferable that the exposure head 114 is controlled by a computer based on digital data of a desired image, and laser irradiation is performed.
  • the type of laser used in the laser engraving step S100 is not particularly limited, but an infrared laser is preferably used.
  • an infrared laser When irradiated with an infrared laser, the molecules in the cured layer undergo molecular vibrations and generate heat.
  • a high-power laser such as a carbon dioxide laser or a YAG laser is used as an infrared laser, a large amount of heat is generated in the laser irradiation portion, and molecules in the cured layer are selectively cut by molecular cutting or ionization, that is, Sculpture is made.
  • the advantage of laser engraving is that the engraving depth can be set arbitrarily, so that the structure can be controlled three-dimensionally.
  • the portion that prints fine halftone dots can be engraved shallowly or with a shoulder so that the relief does not fall down due to printing pressure, and the portion of the groove that prints fine punched characters is engraved deeply As a result, the ink is less likely to be buried in the groove, and it is possible to suppress the crushing of the extracted characters.
  • the cured layer when engraving with an infrared laser corresponding to the absorption wavelength of the photothermal conversion agent, the cured layer can be selectively removed with higher sensitivity, and a relief layer having a sharp image can be obtained.
  • the infrared laser a carbon dioxide laser (CO 2 laser) or a semiconductor laser is preferable from the viewpoint of productivity, cost, and the like, and a semiconductor infrared laser with a fiber (FC-LD) is particularly preferable.
  • a semiconductor laser can be downsized with high efficiency and low cost in laser oscillation as compared with a CO 2 laser. Moreover, since it is small, it is easy to form an array. Furthermore, the beam shape can be controlled by processing the fiber.
  • the semiconductor laser preferably has a wavelength of 700 to 1,300 nm, more preferably 800 to 1,200 nm, still more preferably 860 to 1,200 nm, and particularly preferably 900 to 1,100 nm.
  • the fiber-attached semiconductor laser is effective for the laser engraving step S100 in the present invention because it can efficiently output laser light by further attaching an optical fiber.
  • the beam shape can be controlled by processing the fiber.
  • the beam profile can have a top hat shape, and energy can be stably given to the plate surface. Details of the semiconductor laser are described in “Laser Handbook 2nd Edition” edited by Laser Society, “Practical Laser Technology” edited by IEICE. Further, the plate making apparatus provided with the fiber-attached semiconductor laser described in detail in JP-A-2009-172658 and JP-A-2009-214334 can be suitably used in the production method of the present invention.
  • the laser engraving printing plate produced in the laser engraving step S100 may be subjected to predetermined steps such as the following rinsing step, drying step, and post-crosslinking step, if necessary.
  • Rinsing step a step of rinsing the engraved surface of the relief layer after engraving with water or a liquid containing water as a main component.
  • Drying step a step of drying the engraved relief layer.
  • Post-crosslinking step a step of imparting energy to the relief layer after engraving and further crosslinking the relief layer.
  • rinsing there is a method of washing with tap water, a method of spraying high-pressure water, and a known batch type or conveying type brush type washing machine as a photosensitive resin relief printing machine.
  • a rinsing liquid to which soap or a surfactant is added may be used.
  • a drying process for drying the engraved cured layer and volatilizing the rinsing liquid it is preferable to add a drying process for drying the engraved cured layer and volatilizing the rinsing liquid.
  • a post-crosslinking step for further crosslinking the engraved cured layer may be added. By performing a post-crosslinking step, which is an additional cross-linking step, the relief formed by engraving can be further strengthened.
  • the decomposition products generated in the laser engraving step S100 are collected in the collecting step S102.
  • the printing plate precursor F for laser engraving used in the present invention is not particularly limited as long as it is a known resin plate or rubber plate for flexographic printing having a cured layer for laser engraving.
  • the printing plate precursor F may be in the form of a sheet or a cylinder.
  • the printing plate precursor F preferably has a cured curable resin composition layer as the cured layer, and the curable resin composition is preferably a thermosetting resin composition.
  • the curable resin composition preferably contains, as a binder, a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction.
  • a material in which a carboxyl group is generated by an oxidation reaction dissolves in the aqueous solution by a neutralization reaction when brought into contact with an alkaline aqueous solution and can be easily collected.
  • a material in which a hydroxyl group is generated by an oxidation reaction is hydrophilic and can be easily collected.
  • the layer of the cured resin composition in the printing plate precursor F is preferably a layer having a crosslinked structure, and more preferably a layer crosslinked by heat and / or light.
  • the method for forming the printing plate precursor F is not particularly limited, but after preparing a curable resin composition and removing the solvent from the curable resin composition, if necessary, melt extrusion onto a substrate. And a method of casting a curable resin composition on a base material and removing at least a part of the solvent in the curable resin composition to form a layer can be preferably exemplified. A method of casting a product and removing at least a part of the solvent in the curable resin composition to form a layer is more preferable.
  • the layer of the curable resin composition is then subjected to crosslinking by applying heat and / or light.
  • the curable resin composition can be produced, for example, by dissolving a crosslinking agent, a binder polymer, and optional components such as a photothermal conversion agent, a fragrance, and a plasticizer in an appropriate solvent. Since most of the solvent components need to be removed at the stage of producing the relief printing plate precursor, the solvent may be a low-molecular alcohol that easily volatilizes, such as methanol, ethanol, n-propanol, isopropanol, propylene glycol monomethyl ether, etc. It is preferable to keep the total amount of solvent added as low as possible by adjusting the temperature.
  • the thickness of the cured resin layer in the printing plate precursor F is preferably 0.05 mm or more and 20 mm or less, more preferably 0.5 mm or more and 10 mm or less, further preferably 0.5 mm or more and 7 mm or less, and 0.5 mm or more and 3 mm or less. Particularly preferred.
  • the thickness of the printing plate precursor F is preferably from 0.1 mm to 20 mm, more preferably from 0.5 mm to 10 mm, still more preferably from 0.5 mm to 7 mm, and particularly preferably from 0.5 mm to 3 mm.
  • the printing plate precursor F may have a layer other than the cured resin layer.
  • the printing plate precursor has a support layer, an adhesive layer, a protective layer, a slip coat layer, a cushion layer, and the like.
  • the well-known layer which may be sufficient can be illustrated.
  • the support layer is also simply referred to as “support”.
  • the material used for the support is not particularly limited, but those having high dimensional stability are preferably used.
  • metals such as steel, stainless steel, aluminum, PET (polyethylene terephthalate), PBT (polybutylene terephthalate), PAN (polyethylene)
  • plastic resins such as acrylonitrile
  • plastic resins such as polyvinyl chloride, synthetic rubbers such as styrene-butadiene rubber, and plastic resins such as epoxy resins reinforced with glass fibers and phenol resins.
  • a PET film or a steel substrate is preferably used. Among these, a transparent support is preferable, and a PET film is more preferable.
  • the adhesive layer can be formed with a known adhesive.
  • the adhesive is preferably a photocurable adhesive, a (meth) acrylate compound having a hydroxyl group, a (meth) acrylate compound having no hydroxyl group, and a photocurable adhesive containing a photopolymerization initiator. More preferably, a (meth) acrylate compound having a hydroxyl group, a (meth) acrylate compound not having a hydroxyl group, and a photocurable adhesive composed only of a photopolymerization initiator are more preferable.
  • the photocurable adhesive those described in JP2011-173295A can be suitably used. Examples of materials that can be used for the adhesive layer, that is, adhesives include, for example, I.I.
  • the material of the protective layer is not particularly limited, but is known as a protective film for a printing plate, for example, a polyester film such as PET (polyethylene terephthalate), a polyolefin film such as PE (polyethylene) or PP (polypropylene). Can be used.
  • the surface of the film may be plain or matted.
  • the thickness of the protective layer is preferably 25 to 500 ⁇ m, more preferably 50 to 200 ⁇ m. There is no restriction
  • an elastic foamed resin such as sponge can be exemplified.
  • the material used for the slip coat layer is a resin that is soluble or dispersible in water, such as polyvinyl alcohol, polyvinyl acetate, partially saponified polyvinyl alcohol, hydroxyalkyl cellulose, alkyl cellulose, polyamide resin, and less adhesive. It is preferable to use it as a main component.
  • the printing plate precursor F used in the production method of the present invention preferably has a layer obtained by curing a curable resin composition for laser engraving shown below.
  • the curable resin composition for laser engraving is also simply referred to as “resin composition”.
  • the layer obtained by curing the curable resin composition for laser engraving is a layer capable of laser engraving and is also referred to as a “cured layer” or “recording layer” in the present invention.
  • the resin composition that can be used in the present invention preferably contains a binder polymer, more preferably contains a binder polymer and a photothermal conversion agent, and the binder polymer, the photothermal conversion agent, and a crosslinking agent. It is more preferable to contain.
  • the resin composition may contain a plasticizer.
  • the components of the resin composition will be described.
  • the resin composition preferably contains a crosslinking agent.
  • the recording layer preferably has a crosslinked structure.
  • the crosslinking agent that can be used in the present invention is not particularly limited as long as it can be polymerized by a chemical reaction caused by light or heat to cure the recording layer.
  • a polymerizable compound having an ethylenically unsaturated group, a reactive silane compound having a reactive silyl group such as an alkoxysilyl group or a halogenated silyl group, a reactive titanium compound, or a reactive aluminum compound is preferably used.
  • a more preferred silane compound is used.
  • polymerizable compound having an ethylenically unsaturated group is also simply referred to as “polymerizable compound”.
  • the polymerizable compound that can be used here can be arbitrarily selected from compounds having at least 1, preferably 2 or more, more preferably 2 to 6 ethylenically unsaturated groups.
  • the resin composition preferably contains a compound having a group represented by the following formula (I).
  • a compound having a group represented by the following formula (I) is also referred to as “compound (I)”.
  • -M (R 1 ) (R 2 ) n (I) R 1 represents OR 3 or a halogen atom
  • M represents Si, Ti or Al
  • n is 2 when M is Si
  • n is 2 when M is Ti.
  • R 3 represents a hydrogen atom or a hydrocarbon group.
  • M represents Si, Ti, or Al. Among these, M is preferably Si or Ti, and more preferably Si.
  • R 1 represents OR 3 or a halogen atom
  • R 3 represents a hydrogen atom or a hydrocarbon group
  • the hydrocarbon group includes an alkyl group having 1 to 30 carbon atoms and a carbon number of 6 to 30 Aryl groups having 2 to 30 carbon atoms, aralkyl having 7 to 37 carbon atoms, and the like.
  • R 3 is preferably a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 20 carbon atoms, preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or 6 to 6 carbon atoms. 10 aryl groups are more preferable, and a methyl group or ethyl group is particularly preferable. That is, R 1 is particularly preferably a methoxy group or an ethoxy group.
  • R 2 represents a hydrocarbon group, OR 4 or a halogen atom.
  • the hydrocarbon group include an alkyl group having 1 to 30 carbon atoms, an aryl group having 6 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, and an aralkyl having 7 to 37 carbon atoms.
  • R 4 is the same as R 3 described above, and the preferred range is also the same.
  • R 2 is preferably OR 4 or a halogen atom, and more preferably OR 4 .
  • N is 2 when M is Si.
  • a plurality of R 2 may be the same or different, and is not particularly limited.
  • N is 2 when M is Ti.
  • M is Ti, a plurality of R 2 may be the same or different and are not particularly limited.
  • n represents 1.
  • said compound (I) may introduce
  • a group represented by the above formula (I) may be introduced into the polymer.
  • silica particles, titanium oxide particles, aluminum oxide particles, and the like can also be used as the compound (I). These particles can react with a polymer described later to introduce a group represented by the above formula (I) into the polymer.
  • —SiOH is introduced by a reaction between silica particles and a polymer described later.
  • titanium coupling agents include Ajinomoto Fine Techno Co., Ltd. Preneact, Matsumoto Fine Chemical Co., Ltd. Titanium Tetraisopropoxide, Nippon Soda Co., Ltd. Titanium-i-propoxybis (acetylacetonato) titanium, aluminum
  • the nate coupling agent include acetoalkoxyaluminum diisopropylate.
  • said compound (I) may be used individually by 1 type, and may use 2 or more types together.
  • the content of the compound (I) contained in the resin composition is preferably 0.1 to 80% by weight, more preferably 1 to 40% by weight, more preferably 5 to 5% in terms of solid content. More preferably, it is 30% by weight.
  • the polymerizable compound can be arbitrarily selected from compounds having at least 1, preferably 2 or more, more preferably 2 to 6 ethylenically unsaturated groups.
  • a functional monomer may be used in addition to the purpose of forming a crosslinked structure, from the viewpoint of film properties such as flexibility and brittleness.
  • a monofunctional monomer that is a compound having one ethylenically unsaturated group in a molecule and a polyfunctional monomer that is a compound having two or more ethylenically unsaturated groups in a molecule, used as a polymerizable compound explain. Since the recording layer needs to have a crosslinked structure in the film, a polyfunctional monomer is preferably used. The molecular weight of these polyfunctional monomers is preferably 200 to 2,000.
  • Monofunctional monomers and polyfunctional monomers include esters of unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid and polyhydric alcohol compounds, unsaturated carboxylic acids and polyvalent amines. Examples thereof include amides with compounds.
  • a compound having a sulfur atom in the molecule is preferably used as the polymerizable compound.
  • numerator from a viewpoint of engraving sensitivity improvement, it has two or more ethylenically unsaturated bonds especially, and connects between two ethylenically unsaturated bonds among them. It is preferable to use a polymerizable compound having a carbon-sulfur bond at the site.
  • the polymerizable compound having a sulfur atom in the molecule is also referred to as “sulfur-containing polyfunctional monomer” as appropriate.
  • Examples of the functional group containing a carbon-sulfur bond in the sulfur-containing polyfunctional monomer in the present invention include sulfide, disulfide, sulfoxide, sulfonyl, sulfonamide, thiocarbonyl, thiocarboxylic acid, dithiocarboxylic acid, sulfamic acid, thioamide, and thiocarbamate. , Functional groups containing dithiocarbamate, or thiourea.
  • the number of sulfur atoms contained in the molecule of the sulfur-containing polyfunctional monomer is not particularly limited as long as it is 1 or more, and can be appropriately selected according to the purpose, but the engraving sensitivity and the solubility in a coating solvent. From the viewpoint of the balance, 1 to 10 is preferable, 1 to 5 is more preferable, and 1 to 2 is still more preferable. On the other hand, the number of ethylenically unsaturated groups contained in the molecule is not particularly limited as long as it is 2 or more, and can be appropriately selected according to the purpose. -10 are preferable, 2-6 are more preferable, and 2-4 are more preferable.
  • the molecular weight of the sulfur-containing polyfunctional monomer in the present invention is preferably 120 to 3,000, more preferably 120 to 1,500, from the viewpoint of the flexibility of the formed film.
  • the sulfur-containing polyfunctional monomer in this invention may be used independently, you may use it as a mixture with the polyfunctional polymerizable compound and monofunctional polymerizable compound which do not have a sulfur atom in a molecule
  • film properties such as brittleness and flexibility can be adjusted by using a polymerizable compound such as a sulfur-containing polyfunctional monomer.
  • the total content of the polymerizable compound including the sulfur-containing polyfunctional monomer in the resin composition is preferably 10 to 60% by weight with respect to the nonvolatile component from the viewpoint of flexibility and brittleness of the crosslinked film. A range of 15 to 45% by weight is more preferable.
  • a sulfur-containing polyfunctional monomer and another polymeric compound 5 weight% or more is preferable and, as for the quantity of the sulfur-containing polyfunctional monomer in all the polymeric compounds, 10 weight% or more is more preferable.
  • the resin composition preferably contains a binder polymer.
  • the binder polymer is also simply referred to as “binder”.
  • the binder is a polymer component contained in the resin composition, and a general polymer compound can be appropriately selected and used alone or in combination of two or more.
  • a resin composition for laser engraving is used for a printing plate precursor, it is necessary to select in consideration of various performances such as laser engraving property, ink acceptability, and engraving residue dispersibility.
  • the binder includes polystyrene resin, polyester resin, polyamide resin, polyurea resin, polyamideimide resin, polyurethane resin, polysulfone resin, polyethersulfone resin, polyimide resin, polycarbonate resin, hydrophilic polymer containing hydroxyethylene units, acrylic resin, acetal.
  • a resin, an epoxy resin, a polycarbonate resin, rubber, a thermoplastic elastomer, or the like can be selected and used.
  • a polymer containing a partial structure that is thermally decomposed by exposure or heating is preferable.
  • Preferred examples of such a polymer include those described in paragraph 0038 of JP2008-163081A.
  • a soft resin or a thermoplastic elastomer is selected. This is described in detail in paragraphs 0039 to 0040 of JP-A-2008-163081.
  • a hydrophilic or alcoholic polymer from the viewpoint of easy preparation of the resin composition and improvement of resistance to oil-based ink in the obtained printing plate.
  • the hydrophilic polymer those described in detail in paragraph 0041 of JP-A-2008-163081 can be used.
  • a polymer having a carbon-carbon unsaturated bond in the molecule is preferably used.
  • a binder include a polymer containing a carbon-carbon unsaturated bond in the main chain, such as SB (polystyrene-polybutadiene), SBS (polystyrene-polybutadiene-polystyrene), SIS (polystyrene-polyisoprene-polystyrene), SEBS. (Polystyrene-polyethylene / polybutylene-polystyrene) and the like.
  • a carbon-carbon unsaturated bond such as an allyl group, an acryloyl group, a methacryloyl group, a styryl group, or a vinyl ether group is introduced into the side chain of the polymer backbone. It is obtained with.
  • the method for introducing a carbon-carbon unsaturated bond into the polymer side chain is as follows: (1) A structural unit having a polymerizable group precursor formed by bonding a protective group to a polymerizable group is copolymerized with the polymer to remove the protective group.
  • a polymer having a hydroxyl group is also referred to as a “specific polymer”.
  • the skeleton of the specific polymer is not particularly limited, but an acrylic resin, an epoxy resin, a hydrophilic polymer containing a hydroxyethylene unit, a polyvinyl acetal resin, a polyester resin, and a polyurethane resin are preferable.
  • the acrylic monomer used for the synthesis of the acrylic resin having a hydroxyl group for example, (meth) acrylic acid esters and crotonic acid esters (meth) acrylamides having a hydroxyl group in the molecule are preferable.
  • Such a monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and the like.
  • a copolymer obtained by polymerizing these and a known (meth) acrylic monomer or vinyl monomer can be preferably used.
  • an epoxy resin having a hydroxy group in the side chain is also possible.
  • an epoxy resin obtained by polymerizing an adduct of bisphenol A and epichlorohydrin as a raw material monomer is preferable.
  • the polyester resin a polyester resin composed of hydroxyl carboxylic acid units such as polylactic acid can be preferably used.
  • polyester resin examples include polyhydroxyalkanoate (PHA), lactic acid-based polymer, polyglycolic acid (PGA), polycaprolactone (PCL), poly (butylene succinic acid), and derivatives or mixtures thereof. Those selected from the group consisting of are preferred.
  • the specific polymer is preferably a polymer having an atom and / or group capable of reacting with the compound (I), and is a polymer having an atom and / or group capable of reacting with the compound (I). More preferably, the binder polymer is insoluble in water and soluble in an alcohol having 1 to 4 carbon atoms. Although it does not specifically limit as said atom and / or group which can react with said compound (I), An ethylenically unsaturated bond, an epoxy group, an amino group, a (meth) acryloyl group, a mercapto group, a hydroxy group is illustrated, These Among these, a hydroxy group is preferably exemplified.
  • polyvinyl butyral an acrylic resin having a hydroxyl group in a side chain
  • a film having good engraving sensitivity and good film property while achieving both water-based ink suitability and UV ink suitability
  • Preferred examples include an epoxy resin having a hydroxyl group in the side chain.
  • a binder a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction.
  • the specific polymer that can be used in the present invention is a photothermal conversion agent capable of absorbing light having a wavelength of 700 to 1,300 nm, which will be described later, which is a preferred combined component of the resin composition for laser engraving constituting the recording layer in the present invention.
  • the glass transition temperature Tg is particularly preferably 20 ° C. or higher because the engraving sensitivity is improved.
  • a polymer having such a glass transition temperature is referred to as a non-elastomer. That is, an elastomer is generally defined academically as a polymer having a glass transition temperature of room temperature or lower.
  • a non-elastomer refers to a polymer having a glass transition temperature exceeding normal temperature.
  • limiting in the upper limit of the glass transition temperature of a specific polymer it is preferable from a viewpoint of handleability that it is 200 degrees C or less, and it is more preferable that it is 25 degreeC or more and 120 degrees C or less.
  • the specific polymer takes a glass state at room temperature. Therefore, thermal molecular motion is considerably suppressed as compared with a rubber state. Is in a state.
  • laser engraving in addition to the heat imparted by the infrared laser during laser irradiation, the heat generated by the function of the photothermal conversion agent used in combination with the desired heat is transferred to a specific polymer around it, which decomposes and dissipates. As a result, the recess is formed by engraving.
  • binders preferably used in the present invention are illustrated below.
  • Polyvinyl acetal and derivatives thereof Polyvinyl acetal is a compound obtained by cyclic acetalization of polyvinyl alcohol obtained by saponifying polyvinyl acetate. Further, the polyvinyl acetal derivative is obtained by modifying the polyvinyl acetal or adding another copolymer component.
  • the acetal content in the polyvinyl acetal that is, the total number of moles of the starting vinyl acetate monomer is 100%, and the mole% of vinyl alcohol units to be acetalized is preferably 30 to 90%, more preferably 50 to 85%. 55 to 78% is particularly preferable.
  • the vinyl alcohol unit in the polyvinyl acetal is preferably 10 to 70 mol%, more preferably 15 to 50 mol%, particularly preferably 22 to 45 mol%, based on the total number of moles of the vinyl acetate monomer as a raw material.
  • the polyvinyl acetal may have vinyl acetate units as other components, and the content thereof is preferably 0.01 to 20 mol%, more preferably 0.1 to 10 mol%.
  • the polyvinyl acetal derivative may further have other copolymer units. Examples of the polyvinyl acetal include polyvinyl butyral, polyvinyl propylal, polyvinyl ethylal, and polyvinyl methylal.
  • polyvinyl butyral is preferable.
  • Polyvinyl butyral is usually a polymer obtained by converting polyvinyl alcohol into butyral.
  • a polyvinyl butyral derivative may also be used.
  • examples of polyvinyl butyral derivatives include acid-modified PVB in which at least part of the hydroxyl group is modified to an acid group such as a carboxyl group, modified PVB in which part of the hydroxyl group is modified to a (meth) acryloyl group, and at least part of the hydroxyl group is an amino group Modified PVB, modified PVB in which ethylene glycol, propylene glycol, or a multimer thereof is introduced into at least a part of the hydroxyl group.
  • the molecular weight of polyvinyl acetal is preferably 5,000 to 800,000, and more preferably 8,000 to 500,000 as a weight average molecular weight from the viewpoint of maintaining a balance between engraving sensitivity and film property. Further, from the viewpoint of improving the rinsing property of engraving residue, it is particularly preferably 50,000 to 300,000.
  • PVB polyvinyl butyral
  • KS ESREC K
  • “Denka Butyral” manufactured by Denki Kagaku Kogyo Co., Ltd. are particularly preferable.
  • a method in which a solution dissolved in a solvent is cast and dried is preferable from the viewpoint of the smoothness of the film surface.
  • an acrylic resin obtained by using a known acrylic monomer having a hydroxyl group in the molecule can be used as the specific polymer.
  • a novolak resin that is a resin obtained by condensing phenols and aldehydes under acidic conditions can also be used as the specific polymer.
  • the epoxy resin which has a hydroxyl group in a side chain is also possible.
  • polyvinyl butyral and derivatives thereof are particularly preferable from the viewpoint of rinsing properties and printing durability when used as a recording layer.
  • the content of the hydroxyl group contained in the specific polymer is preferably 0.1 to 15 mmol / g, more preferably 0.5 to 7 mmol / g in any of the polymer forms. Only 1 type of binder may be used for a resin composition, and 2 or more types may be used together.
  • the binder used in the present invention preferably has a weight average molecular weight of 5,000 to 1,000,000, more preferably 8,000 to 750,000, and 10,000 to 500,000. Most preferably it is.
  • the weight average molecular weight of a binder is the value of polystyrene conversion by GPC measurement.
  • the preferred content of the specific polymer in the resin composition that can be used in the present invention is 2 to 95% by weight in the total solid content from the viewpoint of satisfying a good balance of form retention, water resistance and engraving sensitivity of the coating film. It is preferably 5 to 80% by weight, particularly preferably 10 to 60% by weight.
  • the content of the binder polymer is preferably 5 to 95% by weight, more preferably 15 to 80% by weight, and still more preferably 20 to 65% by weight based on the total solid content of the resin composition.
  • the content of the binder polymer 5% by weight or more, printing durability sufficient to use the obtained printing plate as a printing plate can be obtained, and by making it 95% by weight or less, other components are insufficient. Therefore, even when the printing plate is a flexographic printing plate, the flexibility sufficient for use as the printing plate can be obtained.
  • the solvent used for preparing the resin composition is preferably mainly an aprotic organic solvent from the viewpoint of promptly proceeding the reaction between the compound (I) and the specific polymer. More specifically, it is preferable to use an aprotic organic solvent / protic organic solvent in a weight ratio of 100/0 to 50/50. More preferably, it is 100/0 to 70/30, and particularly preferably 100/0 to 90/10.
  • aprotic organic solvent examples include acetonitrile, tetrahydrofuran, dioxane, toluene, propylene glycol monomethyl ether acetate, methyl ethyl ketone, acetone, methyl isobutyl ketone, ethyl acetate, butyl acetate, ethyl lactate, N, N-dimethylacetamide, N-methylpyrrolidone and dimethyl sulfoxide.
  • protic organic solvent examples include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, ethylene glycol, diethylene glycol, and 1,3-propanediol.
  • a resin composition contains a polymerization initiator, and it is more preferable to use the compound which has an ethylenically unsaturated group, and a polymerization initiator together.
  • a well-known thing can be used for a polymerization initiator without a restriction
  • the polymerization initiator can be roughly classified into a photopolymerization initiator and a thermal polymerization initiator. As the photopolymerization initiator, those described above can be suitably used.
  • a thermal polymerization initiator is preferably used from the viewpoint of improving the degree of crosslinking.
  • organic peroxides and azo compounds are preferably used, and organic peroxides are more preferably used. In particular, the following compounds are preferred.
  • preferred organic peroxides include 3,3′4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3′4,4′- Tetra (t-amylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (t-hexylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (t-octylperoxycarbonyl) benzophenone 3,3'4,4'-tetra (cumylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (p-isopropylcumylperoxycarbonyl) benzophenone, di-t-butyldiperoxyisophthalate Peroxyesters such as t-butyl peroxybenzoate are preferred.
  • preferred azo compounds include 2,2′-azobisisobutyronitrile, 2,2′-azobispropionitrile, 1,1′-azobis ( Cyclohexane-1-carbonitrile), 2,2′-azobis (2-methylbutyronitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-) 2,4-dimethylvaleronitrile), 4,4′-azobis (4-cyanovaleric acid), dimethyl 2,2′-azobisisobutyrate, 2,2′-azobis (2-methylpropionamidooxime), 2,2 '-Azobis [2- (2-imidazolin-2-yl) propane], 2,2'-azobis ⁇ 2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydride Xylethyl] propionamide ⁇ , 2,2′-azobis [2-methyl-N- (2-hydroxyethyl]
  • the polymerization initiator in the present invention may be used alone or in combination of two or more.
  • the polymerization initiator can be added in a proportion of preferably 0.01 to 10% by weight, more preferably 0.1 to 3% by weight, based on the total solid content of the resin composition.
  • the resin composition preferably contains a photothermal conversion agent. It is considered that the photothermal conversion agent absorbs laser light and generates heat, thereby accelerating thermal decomposition of a cured layer that is a cured product of the resin composition, that is, a recording layer. Therefore, it is preferable to select a photothermal conversion agent that absorbs light having a laser wavelength used for engraving.
  • the recording layer in the present invention has a recording layer of 700 nm to 1,300 nm. It is preferable to contain the photothermal conversion agent which can absorb the light of this wavelength.
  • Various dyes and / or pigments are used as the photothermal conversion agent in the present invention.
  • the photothermal conversion agent is more preferably at least one photothermal conversion agent selected from pigments and dyes having absorption at 800 nm to 1,200 nm.
  • the photothermal conversion agent is preferably a pigment.
  • the dyes commercially available dyes and known ones described in documents such as “Dye Handbook” edited by the Society for Synthetic Organic Chemistry, published in 1970 can be used. Specific examples include those having a maximum absorption wavelength in the range of 700 nm to 1,300 nm. Azo dyes, metal complex salt azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, diimmonium compounds, quinone imine dyes , Methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, and metal thiolate complexes.
  • cyanine dyes such as heptamethine cyanine dye, oxonol dyes such as pentamethine oxonol dye, and phthalocyanine dyes are preferably used. Examples thereof include the dyes described in paragraphs 0124 to 0137 of JP-A-2008-63554.
  • pigments commercially available pigments and color index (CI) manuals, edited by Japan Pigment Technical Association, “Latest Pigment Manual”, published in 1977, published by CMC, The pigments described in “Latest Pigment Applied Technology”, published in 1986, CMC Publishing, “Printing Ink Technology”, published in 1984 can be used.
  • CI color index
  • pigments examples include black pigments, yellow pigments, orange pigments, brown pigments, red pigments, purple pigments, blue pigments, green pigments, fluorescent pigments, metal powder pigments, and other polymer-bonded dyes.
  • quinophthalone pigments, dyed lake pigments, azine pigments, nitroso pigments, nitro pigments, natural pigments, fluorescent pigments, inorganic pigments, carbon black, and the like can be used. Of these pigments, carbon black is preferred.
  • the carbon black can be used regardless of the application such as color, rubber, and dry battery, in addition to the classification by ASTM.
  • Carbon black includes, for example, furnace black, thermal black, channel black, lamp black, acetylene black and the like.
  • black colorants such as carbon black can be used as color chips or color pastes previously dispersed in nitrocellulose or the like by using a dispersant as required in order to facilitate dispersion. Chips and pastes are easily available as commercial products.
  • Suitable carbon blacks include Printex® U, Printex® A, or Specialschwarz® 4 (Degussa).
  • the carbon black that can be used in the present invention preferably has a dibutyl phthalate (DBP) oil absorption of less than 150 ml / 100 g.
  • DBP dibutyl phthalate
  • conductive carbon black having a specific surface area of at least 150 m 2 / g is preferable from the viewpoint of improving engraving sensitivity by efficiently transferring heat generated by photothermal conversion to surrounding polymers. .
  • the content of the photothermal conversion agent in the recording layer or the resin composition varies greatly depending on the molecular extinction coefficient inherent to the molecule, but is 0.01 to 20 of the total solid weight of the resin composition or the recording layer.
  • the range of wt% is preferred, the range of 0.05 to 10 wt% is more preferred, and the range of 0.1 to 5 wt% is particularly preferred.
  • the recording layer of the printing plate precursor for laser engraving used in the present invention and the resin composition contain a plasticizer.
  • the plasticizer has a function of softening a film formed of the resin composition, and by adding a plasticizer, printing that requires flexibility of the film of the produced printing plate, for example, soft packaging It can be used for various applications such as printing on a medium.
  • the decomposition product generated when laser engraving is performed becomes a liquid viscous product.
  • a viscous material is collected using a conventional activated carbon filter or a filter having zeolite attached to the surface, these filters are deteriorated in a short time.
  • the generated decomposition product is brought into contact with an alkaline aqueous solution.
  • the decomposition product can be dissolved or finely dispersed in an aqueous solution, and even a liquid viscous product can be easily collected, and thus can be suitably used.
  • the plasticizer needs to be compatible with the polymer.
  • the plasticizer for example, dioctyl phthalate, didodecyl phthalate, tributyl citrate and the like, polyethylene glycols, polypropylene glycol (monool type and diol type), polypropylene glycol (monool type and diol type) and the like are preferably used. .
  • the recording layer of the resin composition and the printing plate precursor for laser engraving may contain known additives in addition to those described above. More preferably, the resin composition is added with nitrocellulose or a highly thermally conductive substance as an additive for improving engraving sensitivity. Since nitrocellulose is a self-reactive compound, it generates heat during laser engraving and assists in the thermal decomposition of coexisting polymers such as hydrophilic polymers. As a result, it is estimated that the engraving sensitivity is improved.
  • the highly heat conductive material is added for the purpose of assisting heat transfer, and examples of the heat conductive material include inorganic compounds such as metal particles and organic compounds such as a conductive polymer.
  • the metal particles gold fine particles, silver fine particles, and copper fine particles having a particle size of micrometer order to several nanometer order are preferable.
  • the conductive polymer a conjugated polymer is particularly preferable, and specific examples include polyaniline and polythiophene.
  • the sensitivity at the time of photocuring a resin composition can be further improved by using a co-sensitizer.
  • a colorant such as a dye or pigment may be added. Thereby, properties such as the visibility of the image portion and the suitability of the image density measuring device can be improved.
  • the thickness of the relief layer, that is, the cured layer of the produced printing plate is preferably 0.05 mm or more and 10 mm or less. 05 mm or more and 7 mm or less are more preferable, and 0.05 mm or more and 3 mm or less are particularly preferable.
  • the Shore A hardness of the relief layer which the produced printing plate has is 50 degree or more and 90 degrees or less.
  • the Shore A hardness of the relief layer is 50 ° or more, even if the fine halftone dots formed by engraving are subjected to the strong printing pressure of the relief printing press, they do not collapse and can be printed normally.
  • the Shore A hardness of the relief layer is 90 ° or less, it is possible to prevent faint printing in a solid portion even in flexographic printing with a printing pressure of kiss touch.
  • the Shore A hardness in the present specification is a durometer in which an indenter called a push needle or an indenter is pushed and deformed on the surface of the object to be measured, and the amount of deformation, that is, the depth of pushing, is measured and digitized. It is a value measured by a spring type rubber hardness tester.
  • the printing plate produced by the production method of the present invention is particularly suitable for printing with water-based ink by a flexographic printing machine, but water-based ink and UV ink by a letterpress printing machine, any of the inks used, Printing is possible, and printing with UV ink by a flexographic printing machine is also possible.
  • the collection step S102 is a step of collecting decomposition products generated when laser engraving is performed in the laser engraving step S100, a suction step S104 for sucking and collecting the generated decomposition products, and the collected decomposition products And a processing step S106 for processing the product by bringing it into contact with an alkaline aqueous solution.
  • the suction step S104 is a step of sucking and collecting the decomposition products generated in the laser engraving step S100 and supplying them to the processing step S106.
  • the spray nozzle 116 and the suction hood 118 are disposed in the vicinity of the exposure head 114 so as to sandwich the optical path of the laser emitted from the exposure head 114.
  • the spray nozzle 116 blows air in a direction orthogonal to the optical axis of the laser beam emitted from the exposure head 114 during laser engraving, and decomposes gas, ablation debris, dust, etc. generated from the printing plate precursor F during laser engraving by airflow. Blow off the product.
  • the suction hood 118 sucks the decomposition product blown off by the air flow together with the air blown from the spray nozzle 116.
  • the suction hood 118 is connected to the dust collector 100 via a pipe 120, and supplies exhaust gas containing the sucked decomposition product to the processing device 10 of the dust collector 100.
  • the suction amount of the suction hood 118 is preferably larger than the supply amount of air from the spray nozzle 116 and several times.
  • the spray nozzle 116 blows air in a direction orthogonal to the optical axis of the laser beam.
  • the present invention is not limited to this, and air is blown toward the exposure point of the laser beam of the printing plate precursor F. Also good.
  • the processing step S106 is a step of collecting decomposition products by bringing the exhaust gas sucked and collected in the suction step S104 into contact with an alkaline aqueous solution.
  • the decomposition product generated from the printing plate precursor F during laser engraving is brought into contact with an alkaline aqueous solution, so that the decomposition product is dissolved or finely dispersed in the aqueous solution, so that the decomposition product can be easily obtained. Can be collected.
  • a gas component can also be collected by making it contact with aqueous solution, the gas component of a decomposition product and a viscous thing, ie, a solid substance, can be collected efficiently at once.
  • the method of bringing the decomposition product into contact with the alkaline aqueous solution is not particularly limited, and can be carried out using an exhaust gas cleaning device called a so-called scrubber.
  • the alkaline aqueous solution is sprayed to the filler using a spray nozzle and inhaled.
  • a method of removing decomposition products from the exhaust gas, a method of spraying an alkaline aqueous solution simply using a spray nozzle, or aspirating and mixing exhaust gas together with liquid from a nozzle in the alkaline aqueous solution, and the decomposition products at the gas-liquid interface A method of adsorbing, a method of spraying an alkaline aqueous solution using a spray nozzle in a duct in which a spiral blade having a right twist and a left twist having a hole is arranged can be used.
  • the processing apparatus 10 shown in FIG. 3 includes a hollow scrubber tower 12, a circulation tank 14 disposed vertically below the scrubber tower 12, a gas inlet 16 disposed on a lower side surface of the scrubber tower 12, and a circulation tank 14.
  • 14 has two fillers 22 arranged in the space between them and a gas outlet 24 arranged in the upper part of the scrubber tower 12.
  • the filler 22 is a porous body such as ceramics, metal, rubber, or thermoplastic resin.
  • the processing apparatus 10 sucks the exhaust gas supplied from the gas inlet 16 connected to the pipe 120 by the dust collector main body 104 via the gas outlet 24 at the upper part of the scrubber tower 12 and raises the inside of the scrubber tower 12. Further, the processing apparatus 10 sprays an alkaline aqueous solution onto the filler 22 from the shower nozzle 18 at the top of the scrubber tower 12. The sprayed alkaline aqueous solution stays in the filler 22 and comes into contact with the exhaust gas rising in the scrubber tower 12. The alkaline aqueous solution dropped from the filler 22 is accumulated in the circulation tank 14 disposed at the lower part of the scrubber tower 12 and is circulated again to the shower nozzle 18 by the pump 20.
  • the alkaline aqueous solution is sprayed on the filler 22 using the shower nozzle 18, and the inhaled exhaust gas and the alkaline aqueous solution are brought into contact with each other, thereby collecting decomposition products generated during laser engraving.
  • the treated gas from which the decomposition products have been removed is sucked into the dust collector main body 104 and further subjected to a predetermined treatment as necessary, and then exhausted from the pipe 130.
  • the dust collector body 104 is not particularly limited, and various known dust collector bodies can be used.
  • FIG. 4 shows another example of the processing apparatus that performs the processing step S106.
  • the processing apparatus 40 shown in FIG. 4 includes a gas inlet 42, a guide plate 46 that extends in the vertical vertical direction in the vicinity of the gas inlet 42, and a nozzle that is horizontally arranged at the lower end of the guide plate 46. 48, on the outlet side of the nozzle 48, a guide plate 50 disposed substantially parallel to the guide plate 46, a draining plate 52 disposed above the guide plate 50, and a gas outlet 54 disposed above the apparatus. Have. Further, an alkaline aqueous solution is stored in a lower part of the processing apparatus 40 up to a position where the nozzle 48 is immersed.
  • the processing device 40 sucks the exhaust gas supplied from the gas inlet 42 from the gas outlet 54, guides the exhaust gas entering from the gas inlet 42 to the nozzle 48 along the guide plate 46, and causes the nozzle 48 narrowed at the liquid level to flow.
  • the exhaust gas is brought into contact with the alkaline aqueous solution by being wound together with the alkaline aqueous solution by passing at a high speed, and forming a vortex in the space between the guide plate 46 and the guide plate 50 to cause gas-liquid mixing.
  • a large amount of the aqueous solution wound up collides with the draining plate 52 and falls.
  • the treated gas that has passed between the guide plate 50 and the draining plate 52 is discharged from the gas outlet 54.
  • the decomposition products generated during laser engraving are collected by sucking and mixing the exhaust gas together with the liquid from the nozzle in the alkaline aqueous solution.
  • cavitation in the processing apparatus 40 shown in FIG. 4, it is preferable to generate cavitation in the alkaline aqueous solution immediately before the entrance of the nozzle 48.
  • a conventionally known ultrasonic generator can be used as a method for generating cavitation.
  • the bubble size of the exhaust gas when passing through the nozzle 48 can be reduced. Therefore, the contact area between the exhaust gas and the alkaline aqueous solution can be increased, and the collection efficiency of the decomposition product (solid matter, gas) can be improved.
  • the alkaline aqueous solution used in the treatment step S106 is not particularly limited as long as the pH is 9 or more.
  • an alkaline metal or alkaline earth metal such as a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, or a sodium hypochlorite aqueous solution is used.
  • a hydroxide or the like can be used.
  • the pH is preferably 10 or more, and more preferably 12 or more.
  • a surfactant and / or an antifoaming agent is added to the alkaline aqueous solution.
  • the surfactant is not particularly limited, and various known surfactants can be used. In particular, it is preferable to use a betaine-type, sulfobetaine-type, or alkylbetaine-type amphoteric surfactant as the surfactant.
  • a surfactant By adding a surfactant to the alkaline aqueous solution, bubbles are easily generated, so that the contact area between the decomposition product and the alkaline aqueous solution can be increased, and the solid collection efficiency of the decomposition product is improved. can do. Further, by containing a surfactant in the alkaline aqueous solution, the dissolved or finely dispersed decomposition product can be kept in the state of fine particles, and the dispersibility can be enhanced.
  • the alkaline aqueous solution is circulated and used as in the processing apparatus shown in FIGS. 3 and 4, when the dissolved decomposition products are aggregated and solidified in the alkaline aqueous solution, the piping cannot be circulated due to clogging. May cause problems. Therefore, by adding a surfactant and enhancing the dispersibility of the decomposition product, the above problem can be suppressed and the alkaline aqueous solution can be circulated and used.
  • the antifoaming agent is not particularly limited, and various known antifoaming agents can be used.
  • a silicone-based antifoaming agent as the antifoaming agent.
  • the processed gas processed in the processing step S106 may be processed using another dust collection system.
  • a collection method a known method such as a combustion method, a wet electrostatic precipitating method, a centrifugal separation method, an adsorption method, a cyclone method, a filter method, an ozone oxidation method, a biological deodorization method, a plasma deodorization method, or a photocatalyst method is used.
  • the treated gas may be treated.
  • Example 1 [Laser engraving printing plate precursor]
  • 73 wt% and PGMEA as a solvent were added and heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
  • HDDA hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content
  • perbutyl Z t-butyl peroxybenzoate (NOF) as a polymerization initiator.
  • Co., Ltd. is 2% by weight based on the total weight of the solid content
  • carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content.
  • a fluid resin layer coating solution was obtained.
  • this coating solution for a resin layer is referred to as a resin composition A.
  • a spacer frame having a predetermined thickness is placed on a PET substrate, and the resin composition A obtained as described above is gently poured and heated in an oven at 80 ° C. for 3 hours and further at 120 ° C. for 3 hours to remove the solvent.
  • the resin composition was thermally crosslinked to obtain a cured layer having a thickness of 1.14 mm, that is, a recording layer.
  • an adhesive composition 52 parts by mass of 2-hydroxypropyl acrylate (manufactured by Osaka Organic Chemical Co., Ltd.), 40 parts by mass of trimethylolpropane triacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.), 1-hydroxycyclohexyl phenyl ketone ( A mixture of 8 parts by mass of Ciba Specialty Chemicals Co., Ltd. was used.
  • Laser engraving is applied to the above printing plate precursor F for laser engraving using a carbon dioxide laser engraving machine (trademark: ZED-mini-1000, manufactured by ZED, equipped with a 2500 W carbon dioxide laser (produced by Coherent)). went.
  • the sculpture was engraved on a solid portion of 5 m 2 with a sculpture depth of 0.50 mm and a pitch setting of 2,400 DPI.
  • Alkaline aqueous solution sodium hydroxide (NaOH, manufactured by Wako Pure Chemical Industries, Ltd.) was added to pure water to obtain a pH 9 sodium hydroxide aqueous solution.
  • Evaluation of gas collection rate is (aldehyde concentration after treatment step / aldehyde concentration before treatment step) AA: Less than 20%, A: 20% or more, less than 50%, B: 50% or more, less than 70%, C: 70 or more. As a result, the evaluation was A.
  • Example 2 A laser engraving printing plate is produced in the same manner as in Example 1 except that the resin composition that is a material of the printing plate precursor F for laser engraving that performs laser engraving is changed to the resin composition B described below.
  • the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was A, the gas collection rate was A, and the dispersibility was B.
  • Resin composition B In a three-necked flask equipped with a stirring blade and a condenser tube, UBEPOL BR150: polybutadiene (manufactured by Ube Industries Co., Ltd.) as a binder polymer was 73% by weight with respect to the total solid content, and n-heptane was used as a solvent. And heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
  • HDDA hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content
  • perbutyl Z t-butyl peroxybenzoate (NOF) as a polymerization initiator.
  • Co., Ltd. is 2% by weight based on the total weight of the solid content
  • carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content.
  • Example 3 A laser engraving printing plate was produced in the same manner as in Example 1 except that the resin composition as the material of the laser engraving printing plate precursor F for performing laser engraving was changed to the resin composition C described below. The collection rate and dispersibility were evaluated. As a result of the evaluation, the solids collection rate was B, the gas collection rate was A, and the dispersibility was B.
  • Resin composition C In a three-necked flask equipped with a stirring blade and a cooling tube, as a binder polymer, D-1102: polystyrene-polybutadiene-polystyrene (manufactured by Kraton Polymer Japan Co., Ltd.) is 73% by weight with respect to the total solid content, and a solvent. Then, cyclohexanone was added and heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
  • HDDA hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content
  • perbutyl Z t-butyl peroxybenzoate (NOF) as a polymerization initiator.
  • Co., Ltd. is 2% by weight based on the total weight of the solid content
  • carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content.
  • Example 4 A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 10. As a result of the evaluation, the solid collection rate was A, the gas collection rate was A, and the dispersibility was B.
  • Example 5 A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. The collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • Example 6 A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 2 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • Example 7 A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 3 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. As a result of the evaluation, the solids collection rate was B, the gas collection rate was A, and the dispersibility was B.
  • Example 8 A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 14, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • Example 9 A laser engraving printing plate was produced in the same manner as in Example 5 except that the type of the alkaline aqueous solution was changed, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • Alkaline aqueous solution (Alkaline aqueous solution) The alkaline aqueous solution was prepared by adding potassium hydroxide (KOH, manufactured by Wako Pure Chemical Industries, Ltd.) to pure water to obtain a pH 12 aqueous potassium hydroxide solution.
  • KOH potassium hydroxide
  • Example 10 A laser engraving printing plate was produced in the same manner as in Example 5 except that the type of the alkaline aqueous solution was changed, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • Alkaline aqueous solution In the alkaline aqueous solution, 1% by weight of sodium hypochlorite (NaClO, manufactured by Wako Pure Chemical Industries, Ltd.) was added to pure water. The pH was 12.
  • Example 11 Further, a laser engraving printing plate was produced in the same manner as in Example 5 except that 10% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added. Was evaluated. As a result of the evaluation, the solid collection rate was AA, the gas collection rate was B, and the dispersibility was A.
  • surfactant Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added.
  • the solid collection rate was AA
  • the gas collection rate was B
  • the dispersibility was A.
  • Example 12 Furthermore, a laser engraving printing plate was produced in the same manner as in Example 5 except that 30% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added. Was evaluated. As a result of the evaluation, the solids collection rate was AA, the gas collection rate was B, and the dispersibility was AA.
  • surfactant Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added.
  • the solids collection rate was AA
  • the gas collection rate was B
  • the dispersibility was AA.
  • Example 13 Further, a laser engraving printing plate was produced in the same manner as in Example 5 except that 1% by weight of an antifoaming agent: TSA739 (manufactured by Tanac Co., Ltd.) was added, and the collection rate and dispersibility were evaluated. . As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
  • TSA739 manufactured by Tanac Co., Ltd.
  • Example 14 Further, in the same manner as in Example 5, except that 30% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) and 1% by weight of antifoaming agent: TSA739 (manufactured by Tanac Co., Ltd.) were added.
  • the laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated.
  • the solid matter collection rate was AA
  • the gas collection rate was AA
  • the dispersibility was AA.
  • Example 15 Except that the cavitation was generated by exciting the alkaline aqueous solution in the plastic container using an ultrasonic generator (Branson's throwing type ultrasonic vibrator, 40 kHz) during the treatment process.
  • the laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated.
  • the solid matter collection rate was AA
  • the gas collection rate was AA
  • the dispersibility was B.
  • Example 16 During the treatment process, the cavitation was generated by exciting the alkaline aqueous solution in the plastic container using an ultrasonic generator (Branson's throw-in type ultrasonic vibrator, 40 kHz). The laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was AA, and the dispersibility was AA.
  • ⁇ Comparative Example 1> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that water having a pH of 7 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
  • ⁇ Comparative example 2> A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 8, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
  • a laser engraving printing plate was produced in the same manner as in Example 1 except that a pH 8 microgel aqueous solution was used instead of the sodium hydroxide aqueous solution, and the collection rate and dispersibility were evaluated. .
  • the solid collection rate was C
  • the gas collection rate was A
  • the dispersibility was B.
  • the microgel aqueous solution used what diluted microgel (made by Calmore Co., Ltd.) 5 times with the pure water.
  • ⁇ Comparative example 4> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that hydrochloric acid having a pH of 3 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B. The hydrochloric acid was adjusted to a predetermined pH by adding HCl (manufactured by Wako Pure Chemical Industries, Ltd.) to pure water.
  • HCl manufactured by Wako Pure Chemical Industries, Ltd.
  • ⁇ Comparative Example 5> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that hydrochloric acid having a pH of 1 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B. The hydrochloric acid was adjusted to a predetermined pH by adding HCl (manufactured by Wako Pure Chemical Industries, Ltd.) to pure water.
  • HCl manufactured by Wako Pure Chemical Industries, Ltd.
  • ⁇ Comparative Example 6> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C.
  • ⁇ Comparative Example 7> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 2 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C.
  • ⁇ Comparative Example 8> In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 3 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C. Table 1 shows the evaluation results of the examples and comparative examples.
  • Examples 1 to 16 of the present invention in which decomposition products generated in laser engraving are collected by contacting with an alkaline aqueous solution having a pH of 9 or more are compared with Comparative Examples 1 to 8. It can be seen that the solids collection rate is improved. Moreover, from the comparison of Examples 1, 4, 5, 8, 9, and 10, the higher the pH of the alkaline aqueous solution, the better the solids collection rate, and the pH is preferably 10 or more, and more preferably 12 or more. Recognize.
  • the solid plate collection rate is high in the case of a printing plate precursor using a material that generates a carbonyl group by an oxidation reaction such as polyvinyl butyral and polybutadiene as the main binder. It turns out that it is more suitable.
  • a dispersibility improves by adding surfactant to alkaline aqueous solution from the comparison of Example 5, 11, 12, 14.
  • the gas collection rate improves by adding a defoamer in addition to surfactant to alkaline aqueous solution from the comparison of Examples 12 and 14.
  • the gas collection rate improves by generating cavitation in alkaline aqueous solution from the comparison of Examples 5, 12, 15, and 16.

Abstract

Provided is a method for manufacturing laser-engraved printing plates, the method being capable of efficiently collecting multiple kinds of degradation products, which include solid matter characteristic of the cured layer of laser-engravable printing plates, and of reducing running cost and maintenance load. A method for manufacturing laser-engraved printing plates, the method comprising: a laser-engraving process for laser-engraving the surface of a laser-engravable printing original plate that has at least one layer of a cured film; and a collection process for collecting degradation products generated in the laser-engraving process by being brought into contact with an aqueous alkaline solution of pH 9 or more.

Description

レーザー彫刻印刷版の製造方法Method for producing laser engraving printing plate
 本発明は、レーザー彫刻印刷版の製造方法に関する。 The present invention relates to a method for producing a laser engraving printing plate.
 印刷版原版の硬化層、すなわち、レリーフ形成層をレーザー彫刻により彫刻し、印刷版を製造する方法が多く提案されている。この方式では、レーザーの熱により樹脂が溶融あるいは分解し、レーザーが照射された部位が除去され凹パターンが形成される。その際に、レーザーにより溶融、分解された分解生成物が発生するため、この分解生成物を捕集する必要がある。 Many methods have been proposed for producing a printing plate by engraving a cured layer of a printing plate precursor, that is, a relief forming layer, by laser engraving. In this method, the resin is melted or decomposed by the heat of the laser, and the portion irradiated with the laser is removed to form a concave pattern. At that time, since a decomposition product melted and decomposed by the laser is generated, it is necessary to collect the decomposition product.
 従来のレーザー彫刻印刷版の製造装置においては、レーザーが照射され加工される部位の近傍に、分解生成物を真空吸引するための吸気口が設置されて集塵機と接続されており、集塵機内の活性炭フィルターやゼオライトを表面に付着させたフィルター等を通して、分解生成物を収集する方法が採用されている。 In a conventional laser engraving printing plate manufacturing apparatus, an intake port for vacuum suction of decomposition products is installed in the vicinity of a portion to be processed by laser irradiation and connected to a dust collector, and the activated carbon in the dust collector A method of collecting decomposition products through a filter or a filter having zeolite attached to the surface is employed.
 例えば、特許文献1には、吸込フードからエアとともに吸引した分解生成物をエアから分離するフィルターを有し、フィルターにより分離したエアを排気口から排気させる集塵機を有する、レーザー光を照射することにより版材の表面に凸部を形成する凸版印刷版の製造装置が記載されている。 For example, Patent Document 1 has a filter that separates decomposition products sucked together with air from a suction hood from air, and has a dust collector that exhausts air separated by the filter from an exhaust port. An apparatus for producing a relief printing plate that forms projections on the surface of a printing plate is described.
 また、特許文献2には、多種多様な分解生成物を効率的に除去するために、「レーザー彫刻工程において発生する分解生成物を除去する方法が、分解生成物をオゾン分子に接触させる工程を含む」ことが記載されている。 In addition, in Patent Document 2, in order to efficiently remove a wide variety of decomposition products, “a method of removing decomposition products generated in a laser engraving process includes a step of bringing decomposition products into contact with ozone molecules”. Including ".
特開2013-43408号公報JP 2013-43408 A 特開2007-144910号公報JP 2007-144910 A
 レーザー彫刻時に発生する分解生成物は、ガスのみならず、固形のカスも多く含む。また、近年、レーザー彫刻される硬化層の材料も多様化しており、活性炭フィルターやゼオライトを表面に付着させたフィルター、あるいは、オゾン分子に接触させる工程では、これらの分解生成物を捕集するには不十分であった。
 また、硬化層の材料によっては、分解生成物として液状の粘調物が発生するため、短時間で活性炭フィルターやゼオライトを表面に付着させたフィルターを劣化させる。また、主に活性炭フィルターでガスの捕集を行い、ゼオライトを表面に付着させたフィルターで液状の粘調物を捕集している。そのため、フィルター類の定期交換に伴うランニングコストおよびメンテナンス負荷の増大という問題があった。
The decomposition products generated at the time of laser engraving contain not only gas but also a lot of solid waste. In recent years, materials for laser-engraved hardened layers have also diversified, and in the process of contacting activated carbon filters, zeolites attached to the surface, or ozone molecules, these decomposition products are collected. Was insufficient.
Further, depending on the material of the hardened layer, a liquid viscous product is generated as a decomposition product, so that the activated carbon filter or the filter having zeolite attached to the surface in a short time is deteriorated. In addition, gas is collected mainly by an activated carbon filter, and liquid viscous material is collected by a filter having zeolite attached to the surface. For this reason, there is a problem that the running cost and the maintenance load accompanying the periodic replacement of the filters are increased.
 本発明の目的は、上記従来技術の問題点を解消し、硬化層をレーザー彫刻する際に発生する、レーザー彫刻用印刷版の硬化層に特有の多種類の分解生成物を効率よく捕集し、また、分解生成物が液状の粘調物であっても好適に捕集でき、ガスと固形物である粘調物とを一度に効率的に捕集でき、ランニングコストおよびメンテナンス負荷を軽減させることができるレーザー彫刻印刷版の製造方法を提供することにある。 The object of the present invention is to solve the above-mentioned problems of the prior art and efficiently collect many kinds of decomposition products specific to the hardened layer of the printing plate for laser engraving, which occurs when the hardened layer is laser engraved. In addition, even if the decomposition product is a liquid viscous product, it can be suitably collected, and the gas and solid viscous product can be collected efficiently at one time, reducing running costs and maintenance load. An object of the present invention is to provide a method for producing a laser engraving printing plate.
 本発明者らは、上記課題を解決するため鋭意検討した結果、レーザー彫刻工程において発生する分解生成物を、アルカリ性水溶液に接触させて捕集することにより、レーザー彫刻用印刷版の硬化層に特有の多種類の分解生成物を効率よく捕集し、また、分解生成物が液状の粘調物であっても好適に捕集することができ、ガスと粘調物との両方を一度に捕集できることを見出し、本発明を完成させた。
 すなわち、本発明者は、以下の構成により上記課題が解決できることを見出した。
As a result of intensive studies to solve the above-mentioned problems, the present inventors collected the decomposition products generated in the laser engraving process in contact with an alkaline aqueous solution, and collected them into a hardened layer of a printing plate for laser engraving. It is possible to efficiently collect many kinds of decomposition products, and even when the decomposition products are liquid viscous products, it is possible to collect both gases and viscous products at once. As a result, the present invention was completed.
That is, the present inventor has found that the above problem can be solved by the following configuration.
 (1) 1層以上の硬化層を有するレーザー彫刻用印刷版原版の硬化層をレーザー彫刻するレーザー彫刻工程と、レーザー彫刻工程において発生する分解生成物を、pHが9以上のアルカリ性水溶液に接触させて捕集する捕集工程と、を有するレーザー彫刻印刷版の製造方法。 (1) A laser engraving process for laser engraving a cured layer of a printing plate precursor for laser engraving having one or more cured layers, and a decomposition product generated in the laser engraving process in contact with an alkaline aqueous solution having a pH of 9 or more. And a collecting step of collecting the laser engraving printing plate.
 (2) 硬化層が、酸化反応によりカルボキシル基もしくは水酸基が発生する材料をバインダーとして含有する(1)に記載のレーザー彫刻印刷版の製造方法。 (2) The method for producing a laser engraving printing plate according to (1), wherein the cured layer contains, as a binder, a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction.
 (3) アルカリ水溶液が、界面活性剤を含有する(1)または(2)に記載のレーザー彫刻印刷版の製造方法。
 (4) アルカリ水溶液が、消泡剤を含有する(1)~(3)のいずれかに記載のレーザー彫刻印刷版の製造方法。
 (5) 捕集工程は、分解生成物とアルカリ性水溶液とを、ノズルを通過させて気液混合させることにより、分解生成物を捕集する(1)~(4)のいずれかに記載のレーザー彫刻印刷版の製造方法。
 (6) 捕集工程において、アルカリ水溶液にキャビテーションを発生させる(5)に記載のレーザー彫刻印刷版の製造方法。
(3) The method for producing a laser engraving printing plate according to (1) or (2), wherein the alkaline aqueous solution contains a surfactant.
(4) The method for producing a laser engraving printing plate according to any one of (1) to (3), wherein the alkaline aqueous solution contains an antifoaming agent.
(5) The collection step captures the decomposition product by allowing the decomposition product and the alkaline aqueous solution to pass through a nozzle and gas-liquid mix to collect the decomposition product (1) to (4) A method for producing engraving printing plates.
(6) The method for producing a laser engraving printing plate according to (5), wherein cavitation is generated in the alkaline aqueous solution in the collecting step.
 以下に示すように、本発明によれば、多種多様な分解生成物を効率的に捕集することができ、また、分解生成物が液状の粘調物であっても好適に捕集することができ、また、ガスと粘調物とを一度に捕集できるレーザー彫刻印刷版の製造方法を提供することができる。 As shown below, according to the present invention, a wide variety of decomposition products can be efficiently collected, and even if the decomposition product is a liquid viscous product, it is preferably collected. In addition, it is possible to provide a method for producing a laser engraving printing plate that can collect gas and viscous material at a time.
本発明に係るレーザー彫刻印刷版の製造方法の一例を示すフローチャートである。It is a flowchart which shows an example of the manufacturing method of the laser engraving printing plate which concerns on this invention. 図1に示すレーザー彫刻印刷版の製造方法を実施する装置の構成の一例を概念的に示す図である。It is a figure which shows notionally an example of a structure of the apparatus which enforces the manufacturing method of the laser engraving printing plate shown in FIG. 図1に示すレーザー彫刻印刷版の製造方法の接触工程を実施する処理装置の構成の一例を概念的に示す図である。It is a figure which shows notionally an example of a structure of the processing apparatus which implements the contact process of the manufacturing method of the laser engraving printing plate shown in FIG. 接触工程を実施する処理装置の構成の他の一例を概念的に示す図である。It is a figure which shows notionally another example of a structure of the processing apparatus which implements a contact process.
 以下、本発明に係るレーザー彫刻印刷版の製造方法の好適態様について詳細に説明する。
 まず、本発明の特徴点について詳述する。
 上述したように、本発明は、レーザー彫刻工程において発生する分解生成物を、pHが9以上のアルカリ性水溶液に接触させて捕集する捕集工程を有することを特徴とする。本発明は、このような構成により、分解生成物をアルカリ水溶液に溶解あるいは微分散させて、分解生成物を捕集することができる。従って、レーザー彫刻印刷版の硬化層、すなわち、レリーフ形成層から発生する、多種多様な分解生成物を捕集することができ、分解生成物が液状の粘調物であっても好適に捕集することができる。
 特に、硬化層のバインダーとして酸化反応によりカルボキシル基が発生する材料を用いる場合は、アルカリ性水溶液に接触させると、中和反応により水溶液に溶けるため、容易に捕集できるので好適に用いることができる。また、硬化層のバインダーとして酸化反応により水酸基が発生する材料を用いる場合は、親水的であるため、水溶液中に微分散させることができ、容易に捕集できるためである。
 また、硬化層に含有される材料、例えば、可塑剤等によっては、分解生成物が液状の粘調物となる場合がある。分解生成物が液状の粘調物となるレーザー彫刻印刷版を製造する際に、分解生成物をアルカリ性水溶液に接触させることにより、液状の粘調物であっても、容易に捕集することができるので、好適に用いることができる。
Hereinafter, the suitable aspect of the manufacturing method of the laser engraving printing plate which concerns on this invention is demonstrated in detail.
First, the features of the present invention will be described in detail.
As described above, the present invention is characterized by having a collection step of collecting a decomposition product generated in the laser engraving step by bringing it into contact with an alkaline aqueous solution having a pH of 9 or more. According to the present invention, the decomposition product can be collected by dissolving or finely dispersing the decomposition product in an alkaline aqueous solution. Accordingly, a wide variety of decomposition products generated from the cured layer of the laser engraving printing plate, that is, the relief forming layer, can be collected, and even when the decomposition product is a liquid viscous product, it is preferably collected. can do.
In particular, when a material that generates a carboxyl group by an oxidation reaction is used as the binder of the cured layer, it can be suitably used because it can be easily collected because it is dissolved in the aqueous solution by a neutralization reaction when brought into contact with an alkaline aqueous solution. Moreover, when using the material which generate | occur | produces a hydroxyl group by an oxidation reaction as a binder of a hardened layer, since it is hydrophilic, it is because it can be finely dispersed in aqueous solution and can be easily collected.
Further, depending on the material contained in the cured layer, for example, a plasticizer, the decomposition product may be a liquid viscous product. When producing a laser engraving printing plate in which the decomposition product becomes a liquid viscous product, it is possible to easily collect even a liquid viscous product by contacting the decomposition product with an alkaline aqueous solution. Therefore, it can be preferably used.
 図1は、本発明のレーザー彫刻印刷版の製造方法の一例を示すフローチャートである。
 図1に示すように、本発明の製造方法は、レーザー彫刻用印刷版原版をレーザー彫刻し、レーザー彫刻印刷版を作製するレーザー彫刻工程S100と、レーザー彫刻工程S100で発生する分解生成物を吸引する吸引工程S104、および、アルカリ性水溶液に接触させる処理工程S106とにより、分解生成物を捕集する捕集工程S102とを有する。
 以下、レーザー彫刻工程S100および捕集工程S102について詳述する。
FIG. 1 is a flowchart showing an example of a method for producing a laser engraving printing plate of the present invention.
As shown in FIG. 1, in the manufacturing method of the present invention, laser engraving printing plate precursor is laser engraved, laser engraving step S100 for producing laser engraving printing plate, and decomposition products generated in laser engraving step S100 are sucked. And a collecting step S102 for collecting the decomposition products by the suction step S104 and the processing step S106 for contacting with the alkaline aqueous solution.
Hereinafter, the laser engraving process S100 and the collection process S102 will be described in detail.
[レーザー彫刻工程S100]
 レーザー彫刻工程S100は、レーザー彫刻用印刷版原版の硬化層、すなわち、記録層をレーザー彫刻してレリーフ層を形成する工程である。
 本発明において、レーザー彫刻用印刷版原版に対して実施されるレーザー彫刻の方法は、特に限定はなく、種々の公知のレーザー彫刻の方法が利用可能である。
 一例として、図2に、本発明の製造方法のレーザー彫刻工程S100を実施するレーザー彫刻機の一例の概略図を示す。図2は、レーザー彫刻機110およびレーザー彫刻機110に接続される集塵機100を概念的に示す図である。
[Laser engraving process S100]
The laser engraving step S100 is a step of forming a relief layer by laser engraving a cured layer of a printing plate precursor for laser engraving, that is, a recording layer.
In the present invention, the laser engraving method performed on the printing plate precursor for laser engraving is not particularly limited, and various known laser engraving methods can be used.
As an example, FIG. 2 shows a schematic diagram of an example of a laser engraving machine that performs the laser engraving step S100 of the manufacturing method of the present invention. FIG. 2 is a diagram conceptually showing the laser engraving machine 110 and the dust collector 100 connected to the laser engraving machine 110.
 図2に示すように、レーザー彫刻機110は、円筒状のドラム112と、ドラム112の周面に対面して配置される露光ヘッド114と、露光ヘッド114の近傍に配置される吹付ノズル116と、露光ヘッド114の近傍に、吹付ノズル116に対面して配置される吸込フード118とを有する。露光ヘッド114には、光ファーバーを介して半導体レーザーが接続されている。また、露光ヘッド114は、駆動部により副走査方向、すなわち、図2中の紙面に垂直な方向に移動可能に設置されている。なお、半導体レーザーおよび駆動部の図示は省略している。
 また、吸込フード118は、配管120を介して、集塵機100の処理装置10のガス入口16に接続されている。
As shown in FIG. 2, the laser engraving machine 110 includes a cylindrical drum 112, an exposure head 114 disposed facing the peripheral surface of the drum 112, and a spray nozzle 116 disposed in the vicinity of the exposure head 114. The suction hood 118 is disposed near the exposure head 114 so as to face the spray nozzle 116. A semiconductor laser is connected to the exposure head 114 via an optical fiber. Further, the exposure head 114 is installed so as to be movable in the sub-scanning direction, that is, the direction perpendicular to the paper surface in FIG. The illustration of the semiconductor laser and the drive unit is omitted.
Further, the suction hood 118 is connected to the gas inlet 16 of the processing apparatus 10 of the dust collector 100 via the pipe 120.
 レーザー彫刻工程S100は、レーザー彫刻機110を用いて、円筒形を有するドラム112の外周面にシート状のレーザー彫刻用印刷版原版Fを巻き付け、ドラム112を図2中の反時計回りの方向、すなわち、主走査方向に回転させるとともに、印刷版原版Fに向けて露光ヘッド114から、印刷版原版Fに彫刻すべき画像の画像データに応じたレーザー光を射出し、露光ヘッド114を主走査方向と直交する副走査方向、すなわち、図2中の紙面に垂直な方向に所定ピッチで走査させることで、印刷版原版Fの表面に2次元画像を高速で彫刻して記録することにより行われる。以下の説明では、レーザー彫刻用印刷版原版Fを単に「印刷版原版F」ともいう。なお、印刷版原版Fについては後に詳述する。
 このように、レーザー彫刻工程S100では、ドラム112の主走査方向の回転及び露光ヘッド114の副走査方向の間欠送りによる露光走査を繰り返すことにより、印刷版原版Fの全面に所望の凸部のレリーフ画像を形成し、レーザー彫刻印刷版を作製する。
 また、所望の画像のデジタルデータを元にコンピューターで露光ヘッド114を制御し、レーザーを走査照射することが好ましい。
In the laser engraving process S100, a laser engraving machine 110 is used to wind a sheet-shaped printing plate precursor F for laser engraving on the outer peripheral surface of a drum 112 having a cylindrical shape, and the drum 112 is rotated counterclockwise in FIG. That is, while rotating in the main scanning direction, laser light corresponding to image data of an image to be engraved on the printing plate precursor F is emitted from the exposure head 114 toward the printing plate precursor F, and the exposure head 114 is moved in the main scanning direction. Is performed by engraving and recording a two-dimensional image on the surface of the printing plate precursor F at a high speed by scanning at a predetermined pitch in a sub-scanning direction orthogonal to the direction of FIG. In the following description, the printing plate precursor F for laser engraving is also simply referred to as “printing plate precursor F”. The printing plate precursor F will be described in detail later.
As described above, in the laser engraving step S100, the relief of the desired convex portion is formed on the entire surface of the printing plate precursor F by repeating the exposure scanning by the rotation of the drum 112 in the main scanning direction and the intermittent feeding of the exposure head 114 in the sub-scanning direction. An image is formed and a laser engraving printing plate is produced.
Further, it is preferable that the exposure head 114 is controlled by a computer based on digital data of a desired image, and laser irradiation is performed.
 レーザー彫刻工程S100において利用されるレーザーの種類については特に限定はないが、赤外線レーザーが好ましく用いられる。赤外線レーザーが照射されると、硬化層中の分子が分子振動し、熱が発生する。赤外線レーザーとして炭酸ガスレーザーやYAGレーザーのような高出力のレーザーを用いると、レーザー照射部分に大量の熱が発生し、硬化層中の分子は分子切断又はイオン化されて選択的な除去、すなわち、彫刻がなされる。レーザー彫刻の利点は、彫刻深さを任意に設定できるため、構造を3次元的に制御することができる点である。例えば、微細な網点を印刷する部分は、浅く又はショルダーをつけて彫刻することで、印圧でレリーフが転倒しないようにすることができ、細かい抜き文字を印刷する溝の部分は深く彫刻することで、溝にインキが埋まりにくくなり、抜き文字つぶれを抑制することが可能となる。
 中でも、光熱変換剤の吸収波長に対応した赤外線レーザーで彫刻する場合には、より高感度で硬化層の選択的な除去が可能となり、シャープな画像を有するレリーフ層が得られる。
The type of laser used in the laser engraving step S100 is not particularly limited, but an infrared laser is preferably used. When irradiated with an infrared laser, the molecules in the cured layer undergo molecular vibrations and generate heat. When a high-power laser such as a carbon dioxide laser or a YAG laser is used as an infrared laser, a large amount of heat is generated in the laser irradiation portion, and molecules in the cured layer are selectively cut by molecular cutting or ionization, that is, Sculpture is made. The advantage of laser engraving is that the engraving depth can be set arbitrarily, so that the structure can be controlled three-dimensionally. For example, the portion that prints fine halftone dots can be engraved shallowly or with a shoulder so that the relief does not fall down due to printing pressure, and the portion of the groove that prints fine punched characters is engraved deeply As a result, the ink is less likely to be buried in the groove, and it is possible to suppress the crushing of the extracted characters.
Among them, when engraving with an infrared laser corresponding to the absorption wavelength of the photothermal conversion agent, the cured layer can be selectively removed with higher sensitivity, and a relief layer having a sharp image can be obtained.
 赤外線レーザーとしては、生産性、コスト等の面から、炭酸ガスレーザー(CO2レーザー)又は半導体レーザーが好ましく、ファイバー付き半導体赤外線レーザー(FC-LD)が特に好ましい。一般に、半導体レーザーは、CO2レーザーに比べレーザー発振が高効率且つ安価で小型化が可能である。また、小型であるためアレイ化が容易である。更に、ファイバーの処理によりビーム形状を制御できる。
 半導体レーザーとしては、波長が700~1,300nmのものが好ましく、800~1,200nmのものがより好ましく、860~1,200nmのものが更に好ましく、900~1,100nmのものが特に好ましい。
 また、ファイバー付き半導体レーザーは、更に光ファイバーを取り付けることで効率よくレーザー光を出力できるため、本発明におけるレーザー彫刻工程S100には有効である。更に、ファイバーの処理によりビーム形状を制御できる。例えば、ビームプロファイルはトップハット形状とすることができ、安定に版面にエネルギーを与えることができる。半導体レーザーの詳細は、「レーザーハンドブック第2版」レーザー学会編、「実用レーザー技術」電子通信学会編著等に記載されている。
 また、特開2009-172658号公報及び特開2009-214334号公報に詳細に記載されるファイバー付き半導体レーザーを備えた製版装置は、本発明の製造方法に好適に使用することができる。
As the infrared laser, a carbon dioxide laser (CO 2 laser) or a semiconductor laser is preferable from the viewpoint of productivity, cost, and the like, and a semiconductor infrared laser with a fiber (FC-LD) is particularly preferable. In general, a semiconductor laser can be downsized with high efficiency and low cost in laser oscillation as compared with a CO 2 laser. Moreover, since it is small, it is easy to form an array. Furthermore, the beam shape can be controlled by processing the fiber.
The semiconductor laser preferably has a wavelength of 700 to 1,300 nm, more preferably 800 to 1,200 nm, still more preferably 860 to 1,200 nm, and particularly preferably 900 to 1,100 nm.
In addition, the fiber-attached semiconductor laser is effective for the laser engraving step S100 in the present invention because it can efficiently output laser light by further attaching an optical fiber. Furthermore, the beam shape can be controlled by processing the fiber. For example, the beam profile can have a top hat shape, and energy can be stably given to the plate surface. Details of the semiconductor laser are described in “Laser Handbook 2nd Edition” edited by Laser Society, “Practical Laser Technology” edited by IEICE.
Further, the plate making apparatus provided with the fiber-attached semiconductor laser described in detail in JP-A-2009-172658 and JP-A-2009-214334 can be suitably used in the production method of the present invention.
 レーザー彫刻工程S100で作製されたレーザー彫刻印刷版は、必要に応じて、下記のリンス工程、乾燥工程、後架橋工程等の所定の工程に供されてもよい。
 リンス工程:彫刻後のレリーフ層表面を、水又は水を主成分とする液体で彫刻表面をリンスする工程。
 乾燥工程:彫刻されたレリーフ層を乾燥する工程。
 後架橋工程:彫刻後のレリーフ層にエネルギーを付与し、レリーフ層を更に架橋する工程。
 レーザー彫刻工程S100を経た後には、彫刻表面に彫刻カスが付着しているため、水又は水を主成分とする液体で彫刻表面をリンスして、彫刻カスを洗い流すリンス工程を追加してもよい。リンスの手段として、水道水で水洗する方法、高圧水をスプレー噴射する方法、感光性樹脂凸版の現像機として公知のバッチ式又は搬送式のブラシ式洗い出し機で、彫刻表面を主に水の存在下でブラシ擦りする方法などが挙げられ、彫刻カスのヌメリがとれない場合は、石鹸や界面活性剤を添加したリンス液を用いてもよい。
 彫刻表面をリンスするリンス工程を行った場合、彫刻された硬化層を乾燥してリンス液を揮発させる乾燥工程を追加することが好ましい。
 更に、必要に応じて彫刻された硬化層を更に架橋させる後架橋工程を追加してもよい。追加の架橋工程である後架橋工程を行うことにより、彫刻によって形成されたレリーフをより強固にすることができる。
The laser engraving printing plate produced in the laser engraving step S100 may be subjected to predetermined steps such as the following rinsing step, drying step, and post-crosslinking step, if necessary.
Rinsing step: a step of rinsing the engraved surface of the relief layer after engraving with water or a liquid containing water as a main component.
Drying step: a step of drying the engraved relief layer.
Post-crosslinking step: a step of imparting energy to the relief layer after engraving and further crosslinking the relief layer.
After the laser engraving step S100, the engraving residue is attached to the engraving surface, and therefore a rinse step of rinsing the engraving residue by rinsing the engraving surface with water or a liquid containing water as a main component may be added. . As a means of rinsing, there is a method of washing with tap water, a method of spraying high-pressure water, and a known batch type or conveying type brush type washing machine as a photosensitive resin relief printing machine. For example, when the engraving residue is not smooth, a rinsing liquid to which soap or a surfactant is added may be used.
When the rinsing process for rinsing the engraving surface is performed, it is preferable to add a drying process for drying the engraved cured layer and volatilizing the rinsing liquid.
Further, if necessary, a post-crosslinking step for further crosslinking the engraved cured layer may be added. By performing a post-crosslinking step, which is an additional cross-linking step, the relief formed by engraving can be further strengthened.
 一方、レーザー彫刻工程S100で発生する分解生成物は、捕集工程S102により捕集される。 On the other hand, the decomposition products generated in the laser engraving step S100 are collected in the collecting step S102.
 〔レーザー彫刻用印刷版原版〕
 本発明で使用されるレーザー彫刻用印刷版原版Fは、レーザー彫刻を行う硬化層を有する公知のフレキソ印刷用の樹脂版又はゴム版であれば特に限定はない。また、印刷版原版Fは、シート状であっても円筒状であってもよい。
 印刷版原版Fは、硬化層として、硬化した硬化性樹脂組成物の層を有していることが好ましく、また、硬化性樹脂組成物は、熱硬化性樹脂組成物であることが好ましい。
 さらに、硬化性樹脂組成物は、酸化反応によりカルボキシル基もしくは水酸基が発生する材料をバインダーとして含有することが好ましい。酸化反応によりカルボキシル基が発生する材料は、アルカリ性水溶液に接触させると、中和反応により水溶液に溶けるため、容易に捕集できるためである。一方で、酸化反応により水酸基が発生する材料は、親水的であるため、容易に捕集できるためである。
[Laser engraving printing plate precursor]
The printing plate precursor F for laser engraving used in the present invention is not particularly limited as long as it is a known resin plate or rubber plate for flexographic printing having a cured layer for laser engraving. The printing plate precursor F may be in the form of a sheet or a cylinder.
The printing plate precursor F preferably has a cured curable resin composition layer as the cured layer, and the curable resin composition is preferably a thermosetting resin composition.
Further, the curable resin composition preferably contains, as a binder, a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction. This is because a material in which a carboxyl group is generated by an oxidation reaction dissolves in the aqueous solution by a neutralization reaction when brought into contact with an alkaline aqueous solution and can be easily collected. On the other hand, a material in which a hydroxyl group is generated by an oxidation reaction is hydrophilic and can be easily collected.
 また、印刷版原版Fにおける硬化樹脂組成物の層は、架橋構造を有する層であることが好ましく、熱及び/又は光により架橋させた層であることがより好ましい。
 印刷版原版Fを形成する方法としては、特に制限はないが、硬化性樹脂組成物を調製し、必要に応じて、この硬化性樹脂組成物から溶剤を除去した後に、基材上に溶融押し出しする方法や、基材上に硬化性樹脂組成物を流延し硬化性樹脂組成物中の溶剤の少なくとも一部を除去し層を形成する方法が好ましく例示でき、基材上に硬化性樹脂組成物を流延し硬化性樹脂組成物中の溶剤の少なくとも一部を除去し層を形成する方法がより好ましく例示できる。また、その後、硬化性樹脂組成物の層に熱及び/又は光を付与し架橋させることが好ましい。
 硬化性樹脂組成物は、例えば、架橋剤、バインダーポリマー、及び、任意成分として、光熱変換剤、香料、可塑剤を適当な溶媒に溶解させることによって製造できる。溶媒成分のほとんどは、レリーフ印刷版原版を製造する段階で除去する必要があるので、溶媒としては、揮発しやすい低分子アルコール、例えば、メタノール、エタノール、n-プロパノール、イソプロパノール、プロピレングリコールモノメチルエーテル等を用い、かつ温度を調整するなどして溶媒の全添加量をできるだけ少なく抑えることが好ましい。
 印刷版原版Fにおける硬化樹脂の層の厚さは、0.05mm以上20mm以下が好ましく、0.5mm以上10mm以下がより好ましく、0.5mm以上7mm以下が更に好ましく、0.5mm以上3mm以下が特に好ましい。
 また、印刷版原版Fの厚さは、0.1mm以上20mm以下が好ましく、0.5mm以上10mm以下がより好ましく、0.5mm以上7mm以下が更に好ましく、0.5mm以上3mm以下が特に好ましい。
Further, the layer of the cured resin composition in the printing plate precursor F is preferably a layer having a crosslinked structure, and more preferably a layer crosslinked by heat and / or light.
The method for forming the printing plate precursor F is not particularly limited, but after preparing a curable resin composition and removing the solvent from the curable resin composition, if necessary, melt extrusion onto a substrate. And a method of casting a curable resin composition on a base material and removing at least a part of the solvent in the curable resin composition to form a layer can be preferably exemplified. A method of casting a product and removing at least a part of the solvent in the curable resin composition to form a layer is more preferable. Moreover, it is preferable that the layer of the curable resin composition is then subjected to crosslinking by applying heat and / or light.
The curable resin composition can be produced, for example, by dissolving a crosslinking agent, a binder polymer, and optional components such as a photothermal conversion agent, a fragrance, and a plasticizer in an appropriate solvent. Since most of the solvent components need to be removed at the stage of producing the relief printing plate precursor, the solvent may be a low-molecular alcohol that easily volatilizes, such as methanol, ethanol, n-propanol, isopropanol, propylene glycol monomethyl ether, etc. It is preferable to keep the total amount of solvent added as low as possible by adjusting the temperature.
The thickness of the cured resin layer in the printing plate precursor F is preferably 0.05 mm or more and 20 mm or less, more preferably 0.5 mm or more and 10 mm or less, further preferably 0.5 mm or more and 7 mm or less, and 0.5 mm or more and 3 mm or less. Particularly preferred.
The thickness of the printing plate precursor F is preferably from 0.1 mm to 20 mm, more preferably from 0.5 mm to 10 mm, still more preferably from 0.5 mm to 7 mm, and particularly preferably from 0.5 mm to 3 mm.
 また、印刷版原版Fは、硬化樹脂の層以外の層を有していてもよく、例えば、支持体層、接着層、保護層、スリップコート層、クッション層など、印刷版原版が有していてもよい公知の層が例示できる。なお、以下の説明においては、支持体層を単に「支持体」ともいう。
 支持体に使用する素材は特に限定されないが、寸法安定性の高いものが好ましく使用され、例えば、スチール、ステンレス、アルミニウムなどの金属、PET(ポリエチレンテレフタレート)、PBT(ポリブチレンテレフタレート)、PAN(ポリアクリロニトリル)等のポリエステルやポリ塩化ビニルなどのプラスチック樹脂、スチレン-ブタジエンゴムなどの合成ゴム、ガラスファイバーで補強されたエポキシ樹脂やフェノール樹脂などのプラスチック樹脂が挙げられる。支持体としては、PETフィルムやスチール基板が好ましく用いられる。これらの中でも、透明支持体であることが好ましく、PETフィルムであることがより好ましい。
 接着層は、公知の接着剤により形成することができる。
 接着剤としては、光硬化性接着剤であることが好ましく、水酸基を有する(メタ)アクリレート化合物、水酸基を有しない(メタ)アクリレート化合物、及び、光重合開始剤を含有する光硬化性接着剤であることがより好ましく、水酸基を有する(メタ)アクリレート化合物、水酸基を有しない(メタ)アクリレート化合物、及び、光重合開始剤のみからなる光硬化性接着剤であることがより好ましい。光硬化性接着剤としては、特開2011-173295号公報に記載のものを好適に用いることができる。
 また、接着層に使用しうる材料、すなわち、接着剤としては、例えば、I.Skeist編、「Handbook of Adhesives」、第2版(1977)に記載のものを用いることができる。
 保護層の材質は、特に制限はないが、印刷版の保護フィルムとして公知の材質、例えばPET(ポリエチレンテレフタレート)のようなポリエステル系フィルム、PE(ポリエチレン)やPP(ポリプロピレン)のようなポリオレフィン系フィルムを用いることができる。またフィルムの表面はプレーンでもよいし、マット化されていてもよい。
 また、保護層の厚さは、25~500μmが好ましく、50~200μmがより好ましい。
 クッション層の材質については、特に制限はなく、公知の材料により形成すればよい。例えば、スポンジ等の弾性発泡樹脂が例示できる。
 また、スリップコート層に使用される材料は、ポリビニルアルコール、ポリ酢酸ビニル、部分鹸化ポリビニルアルコール、ヒドロシキアルキルセルロース、アルキルセルロース、ポリアミド樹脂など、水に溶解又は分散可能で、粘着性の少ない樹脂を主成分とすることが好ましい。
The printing plate precursor F may have a layer other than the cured resin layer. For example, the printing plate precursor has a support layer, an adhesive layer, a protective layer, a slip coat layer, a cushion layer, and the like. The well-known layer which may be sufficient can be illustrated. In the following description, the support layer is also simply referred to as “support”.
The material used for the support is not particularly limited, but those having high dimensional stability are preferably used. For example, metals such as steel, stainless steel, aluminum, PET (polyethylene terephthalate), PBT (polybutylene terephthalate), PAN (polyethylene) Examples thereof include plastic resins such as acrylonitrile) and plastic resins such as polyvinyl chloride, synthetic rubbers such as styrene-butadiene rubber, and plastic resins such as epoxy resins reinforced with glass fibers and phenol resins. As the support, a PET film or a steel substrate is preferably used. Among these, a transparent support is preferable, and a PET film is more preferable.
The adhesive layer can be formed with a known adhesive.
The adhesive is preferably a photocurable adhesive, a (meth) acrylate compound having a hydroxyl group, a (meth) acrylate compound having no hydroxyl group, and a photocurable adhesive containing a photopolymerization initiator. More preferably, a (meth) acrylate compound having a hydroxyl group, a (meth) acrylate compound not having a hydroxyl group, and a photocurable adhesive composed only of a photopolymerization initiator are more preferable. As the photocurable adhesive, those described in JP2011-173295A can be suitably used.
Examples of materials that can be used for the adhesive layer, that is, adhesives include, for example, I.I. Those described in the edition of Skeist, “Handbook of Adhesives”, the second edition (1977) can be used.
The material of the protective layer is not particularly limited, but is known as a protective film for a printing plate, for example, a polyester film such as PET (polyethylene terephthalate), a polyolefin film such as PE (polyethylene) or PP (polypropylene). Can be used. The surface of the film may be plain or matted.
The thickness of the protective layer is preferably 25 to 500 μm, more preferably 50 to 200 μm.
There is no restriction | limiting in particular about the material of a cushion layer, What is necessary is just to form with a well-known material. For example, an elastic foamed resin such as sponge can be exemplified.
In addition, the material used for the slip coat layer is a resin that is soluble or dispersible in water, such as polyvinyl alcohol, polyvinyl acetate, partially saponified polyvinyl alcohol, hydroxyalkyl cellulose, alkyl cellulose, polyamide resin, and less adhesive. It is preferable to use it as a main component.
 <硬化性樹脂組成物の層>
 本発明の製造方法に用いられる印刷版原版Fは、下記に示すレーザー彫刻用の硬化性樹脂組成物を硬化した層を有することが好ましい。なお、以下の説明では、レーザー彫刻用の硬化性樹脂組成物を、単に「樹脂組成物」ともいう。
 また、レーザー彫刻用の硬化性樹脂組成物を硬化した層は、レーザー彫刻可能な層であり、また、本発明において「硬化層」または「記録層」ともいう。
 本発明に用いることができる樹脂組成物は、バインダーポリマーを含有することが好ましく、バインダーポリマーと、光熱変換剤とを含有することがより好ましく、バインダーポリマーと、光熱変換剤と、架橋剤とを含有することが更に好ましい。
 また、樹脂組成物は、可塑剤を含有してもよい。
 以下、樹脂組成物の構成要素について説明する。
<Layer of curable resin composition>
The printing plate precursor F used in the production method of the present invention preferably has a layer obtained by curing a curable resin composition for laser engraving shown below. In the following description, the curable resin composition for laser engraving is also simply referred to as “resin composition”.
The layer obtained by curing the curable resin composition for laser engraving is a layer capable of laser engraving and is also referred to as a “cured layer” or “recording layer” in the present invention.
The resin composition that can be used in the present invention preferably contains a binder polymer, more preferably contains a binder polymer and a photothermal conversion agent, and the binder polymer, the photothermal conversion agent, and a crosslinking agent. It is more preferable to contain.
Moreover, the resin composition may contain a plasticizer.
Hereinafter, the components of the resin composition will be described.
 (架橋剤)
 樹脂組成物は、記録層中に架橋構造を形成する観点から、これを形成するために、架橋剤を含有することが好ましい。
 また、記録層は、架橋構造を有していることが好ましい。
 本発明に用いることができる架橋剤は、光や熱に起因した化学反応により高分子化して記録層を硬化可能であるものであれば特に限定されず用いることができる。特に、エチレン性不飽和基を有する重合性化合物、アルコキシシリル基やハロゲン化シリル基等の反応性シリル基を有する反応性シラン化合物、反応性チタン化合物、反応性アルミニウム化合物等が好ましく用いられ、反応性シラン化合物がより好ましく用いられる。これらの化合物は、前記バインダーと反応することにより記録層中に架橋構造を形成してもよく、又は、これらの化合物同士で反応することにより架橋構造を形成してもよく、これら両方の反応により架橋構造を形成してもよい。
 なお、以下の説明では、エチレン性不飽和基を有する重合性化合物を、単に「重合性化合物」ともいう。
 ここで用いることができる重合性化合物としては、エチレン性不飽和基を少なくとも1個、好ましくは2個以上、より好ましくは2~6個有する化合物の中から任意に選択することができる。
(Crosslinking agent)
In order to form the resin composition from the viewpoint of forming a crosslinked structure in the recording layer, the resin composition preferably contains a crosslinking agent.
The recording layer preferably has a crosslinked structure.
The crosslinking agent that can be used in the present invention is not particularly limited as long as it can be polymerized by a chemical reaction caused by light or heat to cure the recording layer. In particular, a polymerizable compound having an ethylenically unsaturated group, a reactive silane compound having a reactive silyl group such as an alkoxysilyl group or a halogenated silyl group, a reactive titanium compound, or a reactive aluminum compound is preferably used. A more preferred silane compound is used. These compounds may form a cross-linked structure in the recording layer by reacting with the binder, or may form a cross-linked structure by reacting with these compounds. A crosslinked structure may be formed.
In the following description, the polymerizable compound having an ethylenically unsaturated group is also simply referred to as “polymerizable compound”.
The polymerizable compound that can be used here can be arbitrarily selected from compounds having at least 1, preferably 2 or more, more preferably 2 to 6 ethylenically unsaturated groups.
 樹脂組成物は、下記式(I)で表される基を有する化合物を含有することが好ましい。なお、以下の説明では、下記式(I)で表される基を有する化合物を「化合物(I)」ともいう。
    -M(R1)(R2n   (I)
 なお、式(I)中、R1はOR3又はハロゲン原子を表し、MはSi、Ti又はAlを表し、MがSiであるときnは2であり、MがTiであるときnは2であり、MがAlであるときnは1であり、n個あるR2はそれぞれ独立に炭化水素基、OR3又はハロゲン原子を表し、R3は水素原子又は炭化水素基を表す。
The resin composition preferably contains a compound having a group represented by the following formula (I). In the following description, a compound having a group represented by the following formula (I) is also referred to as “compound (I)”.
-M (R 1 ) (R 2 ) n (I)
In the formula (I), R 1 represents OR 3 or a halogen atom, M represents Si, Ti or Al, n is 2 when M is Si, and n is 2 when M is Ti. When M is Al, n is 1, each of R 2 independently represents a hydrocarbon group, OR 3 or a halogen atom, and R 3 represents a hydrogen atom or a hydrocarbon group.
 式(I)中、MはSi、Ti又はAlを表す。これらの中でもMはSi又はTiであることが好ましく、Siであることが更に好ましい。
 式(I)中、R1はOR3又はハロゲン原子を表し、R3は水素原子又は炭化水素基を表し、この炭化水素基としては、炭素数1~30のアルキル基、炭素数6~30のアリール基、炭素数2~30のアルケニル基、炭素数7~37のアラルキル等が例示される。これらの中でもR3としては、水素原子、炭素数1~12のアルキル基、炭素数6~20のアリール基であることが好ましく、水素原子、炭素数1~5のアルキル基、炭素数6~10のアリール基であることが更に好ましく、メチル基又はエチル基であることが特に好ましい。すなわち、R1はメトキシ基又はエトキシ基であることが特に好ましい。
In formula (I), M represents Si, Ti, or Al. Among these, M is preferably Si or Ti, and more preferably Si.
In the formula (I), R 1 represents OR 3 or a halogen atom, R 3 represents a hydrogen atom or a hydrocarbon group, and the hydrocarbon group includes an alkyl group having 1 to 30 carbon atoms and a carbon number of 6 to 30 Aryl groups having 2 to 30 carbon atoms, aralkyl having 7 to 37 carbon atoms, and the like. Among these, R 3 is preferably a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 20 carbon atoms, preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or 6 to 6 carbon atoms. 10 aryl groups are more preferable, and a methyl group or ethyl group is particularly preferable. That is, R 1 is particularly preferably a methoxy group or an ethoxy group.
 式(I)中、R2は炭化水素基、OR4又はハロゲン原子を表す。炭化水素基としては、炭素数1~30のアルキル基、炭素数6~30のアリール基、炭素数2~30のアルケニル基、炭素数7~37のアラルキル等が例示される。R4は上述したR3と同様であり、好ましい範囲も同様である。
 R2としては、OR4又はハロゲン原子であることが好ましく、OR4であることがより好ましい。
In the formula (I), R 2 represents a hydrocarbon group, OR 4 or a halogen atom. Examples of the hydrocarbon group include an alkyl group having 1 to 30 carbon atoms, an aryl group having 6 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, and an aralkyl having 7 to 37 carbon atoms. R 4 is the same as R 3 described above, and the preferred range is also the same.
R 2 is preferably OR 4 or a halogen atom, and more preferably OR 4 .
 MがSiであるとき、nは2である。MがSiであるとき、複数存在するR2は、それぞれ同一でも異なっていてもよく、特に限定されない。
 また、MがTiであるとき、nは2である。MがTiであるとき、複数存在するR2は、それぞれ同一でも異なっていてもよく、特に限定されない。
 MがAlであるとき、nは1を表す。
N is 2 when M is Si. When M is Si, a plurality of R 2 may be the same or different, and is not particularly limited.
N is 2 when M is Ti. When M is Ti, a plurality of R 2 may be the same or different and are not particularly limited.
When M is Al, n represents 1.
 なお、上記の化合物(I)は、ポリマーとの反応により上記式(I)で表される基をポリマーに導入するものでもよく、反応前から上記式(I)で表される基を有し、ポリマーに上記式(I)で表される基を導入するものでもよい。 In addition, said compound (I) may introduce | transduce the group represented by said Formula (I) to a polymer by reaction with a polymer, and has group represented by said Formula (I) before reaction. A group represented by the above formula (I) may be introduced into the polymer.
 また、本発明において、上記の化合物(I)として、シリカ粒子、酸化チタン粒子、酸化アルミニウム粒子等を使用することもできる。これらの粒子は、後述するポリマーと反応して、ポリマーに、上記式(I)で表される基を導入することができる。例えば、シリカ粒子と、後述するポリマーとが反応することにより、-SiOHが導入される。
 その他、チタンカップリング剤としては、味の素ファインテクノ株式会社製プレンアクト、マツモトファインケミカル株式会社製チタンテトライソプロポキシド、日本曹達株式会社製チタニウム-i-プロポキシビス(アセチルアセトナト)チタンが例示され、アルミネート系カップリング剤としては、アセトアルコキシアルミニウムジイソプロピレートが例示される。
In the present invention, silica particles, titanium oxide particles, aluminum oxide particles, and the like can also be used as the compound (I). These particles can react with a polymer described later to introduce a group represented by the above formula (I) into the polymer. For example, —SiOH is introduced by a reaction between silica particles and a polymer described later.
In addition, examples of titanium coupling agents include Ajinomoto Fine Techno Co., Ltd. Preneact, Matsumoto Fine Chemical Co., Ltd. Titanium Tetraisopropoxide, Nippon Soda Co., Ltd. Titanium-i-propoxybis (acetylacetonato) titanium, aluminum Examples of the nate coupling agent include acetoalkoxyaluminum diisopropylate.
 本発明において、上記の化合物(I)は1種単独で使用してもよく、2種以上を併用してもよい。
 本発明において、樹脂組成物に含まれる化合物(I)の含有量は、固形分換算で0.1~80重量%であることが好ましく、1~40重量%であることがより好ましく、5~30重量%であることが更に好ましい。
In this invention, said compound (I) may be used individually by 1 type, and may use 2 or more types together.
In the present invention, the content of the compound (I) contained in the resin composition is preferably 0.1 to 80% by weight, more preferably 1 to 40% by weight, more preferably 5 to 5% in terms of solid content. More preferably, it is 30% by weight.
 また、重合性化合物としては、エチレン性不飽和基を少なくとも1個、好ましくは2個以上、より好ましくは2~6個有する化合物の中から任意に選択することができる。
 また、本発明においては、架橋構造を形成する目的以外に、柔軟性や脆性等の膜物性の観点などから、エチレン性不飽和基を1つのみ有する化合物、例えば、単官能重合性化合物、単官能モノマーを用いてもよい。
The polymerizable compound can be arbitrarily selected from compounds having at least 1, preferably 2 or more, more preferably 2 to 6 ethylenically unsaturated groups.
In the present invention, in addition to the purpose of forming a crosslinked structure, from the viewpoint of film properties such as flexibility and brittleness, a compound having only one ethylenically unsaturated group, such as a monofunctional polymerizable compound, A functional monomer may be used.
 以下、重合性化合物として用いられる、エチレン性不飽和基を分子内に1つ有する化合物である単官能モノマー、及び、エチレン性不飽和基を分子内に2個以上有する化合物である多官能モノマーについて説明する。
 記録層は、膜中に架橋構造を有することが必要であることから、多官能モノマーが好ましく使用される。これらの多官能モノマーの分子量は、200~2,000であることが好ましい。
 単官能モノマー及び多官能モノマーとしては、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸等の不飽和カルボン酸と多価アルコール化合物とのエステル、不飽和カルボン酸と多価アミン化合物とのアミド等が挙げられる。
Hereinafter, a monofunctional monomer that is a compound having one ethylenically unsaturated group in a molecule and a polyfunctional monomer that is a compound having two or more ethylenically unsaturated groups in a molecule, used as a polymerizable compound explain.
Since the recording layer needs to have a crosslinked structure in the film, a polyfunctional monomer is preferably used. The molecular weight of these polyfunctional monomers is preferably 200 to 2,000.
Monofunctional monomers and polyfunctional monomers include esters of unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid and polyhydric alcohol compounds, unsaturated carboxylic acids and polyvalent amines. Examples thereof include amides with compounds.
 本発明においては、重合性化合物として、彫刻感度向上の観点から、分子内に硫黄原子を有する化合物を用いることが好ましい。
 このように分子内に硫黄原子を有する重合性化合物としては、彫刻感度向上の観点から、特に、2つ以上のエチレン性不飽和結合を有し、そのうち2つのエチレン性不飽和結合間を連結する部位に炭素-硫黄結合を有する重合性化合物を用いることが好ましい。なお、以下の説明では、分子内に硫黄原子を有する重合性化合物を、適宜、「含硫黄多官能モノマー」ともいう。
In the present invention, from the viewpoint of improving engraving sensitivity, a compound having a sulfur atom in the molecule is preferably used as the polymerizable compound.
Thus, as a polymeric compound which has a sulfur atom in a molecule | numerator, from a viewpoint of engraving sensitivity improvement, it has two or more ethylenically unsaturated bonds especially, and connects between two ethylenically unsaturated bonds among them. It is preferable to use a polymerizable compound having a carbon-sulfur bond at the site. In the following description, the polymerizable compound having a sulfur atom in the molecule is also referred to as “sulfur-containing polyfunctional monomer” as appropriate.
 本発明における含硫黄多官能モノマー中の炭素-硫黄結合を含んだ官能基としては、スルフィド、ジスルフィド、スルホキシド、スルホニル、スルホンアミド、チオカルボニル、チオカルボン酸、ジチオカルボン酸、スルファミン酸、チオアミド、チオカルバメート、ジチオカルバメート、又はチオ尿素を含む官能基が挙げられる。
 また、含硫黄多官能モノマーにおける2つのエチレン性不飽和結合間を連結する炭素-硫黄結合を含有する連結基としては、-C-S-、-C-S-S-、-NH(C=S)O-、-NH(C=O)S-、-NH(C=S)S-、及び、-C-SO2-よりなる群から選択される少なくとも1つのユニットであることが好ましい。
Examples of the functional group containing a carbon-sulfur bond in the sulfur-containing polyfunctional monomer in the present invention include sulfide, disulfide, sulfoxide, sulfonyl, sulfonamide, thiocarbonyl, thiocarboxylic acid, dithiocarboxylic acid, sulfamic acid, thioamide, and thiocarbamate. , Functional groups containing dithiocarbamate, or thiourea.
In addition, examples of the linking group containing a carbon-sulfur bond that connects two ethylenically unsaturated bonds in the sulfur-containing polyfunctional monomer include —C—S—, —C—S—S—, —NH (C = It is preferably at least one unit selected from the group consisting of S) O—, —NH (C═O) S—, —NH (C═S) S—, and —C—SO 2 —.
 また、含硫黄多官能モノマーの分子内に含まれる硫黄原子の数は1つ以上であれば特に制限はなく、目的に応じて、適宜選択することができるが、彫刻感度と塗布溶剤に対する溶解性のバランスの観点から、1個~10個が好ましく、1個~5個がより好ましく、1個~2個が更に好ましい。
 一方、分子内に含まれるエチレン性不飽和基の数は2つ以上であれば特に制限はなく、目的に応じて、適宜選択することができるが、架橋膜の柔軟性の観点で、2個~10個が好ましく、2個~6個がより好ましく、2個~4個が更に好ましい。
Further, the number of sulfur atoms contained in the molecule of the sulfur-containing polyfunctional monomer is not particularly limited as long as it is 1 or more, and can be appropriately selected according to the purpose, but the engraving sensitivity and the solubility in a coating solvent. From the viewpoint of the balance, 1 to 10 is preferable, 1 to 5 is more preferable, and 1 to 2 is still more preferable.
On the other hand, the number of ethylenically unsaturated groups contained in the molecule is not particularly limited as long as it is 2 or more, and can be appropriately selected according to the purpose. -10 are preferable, 2-6 are more preferable, and 2-4 are more preferable.
 本発明における含硫黄多官能モノマーの分子量としては、形成される膜の柔軟性の観点から、120~3,000であることが好ましく、120~1,500であることがより好ましい。
 また、本発明における含硫黄多官能モノマーは単独で用いてもよいが、分子内に硫黄原子を持たない多官能重合性化合物や単官能重合性化合物との混合物として用いてもよい。
 彫刻感度の観点からは、含硫黄多官能モノマー単独で用いる、又は、含硫黄多官能モノマーと単官能モノマーとの混合物として用いる態様が好ましく、含硫黄多官能モノマーと単官能モノマーとの混合物として用いる態様がより好ましい。
The molecular weight of the sulfur-containing polyfunctional monomer in the present invention is preferably 120 to 3,000, more preferably 120 to 1,500, from the viewpoint of the flexibility of the formed film.
Moreover, although the sulfur-containing polyfunctional monomer in this invention may be used independently, you may use it as a mixture with the polyfunctional polymerizable compound and monofunctional polymerizable compound which do not have a sulfur atom in a molecule | numerator.
From the viewpoint of engraving sensitivity, it is preferable to use the sulfur-containing polyfunctional monomer alone or as a mixture of the sulfur-containing polyfunctional monomer and the monofunctional monomer, and use it as a mixture of the sulfur-containing polyfunctional monomer and the monofunctional monomer. Embodiments are more preferred.
 記録層においては、含硫黄多官能モノマーをはじめとする重合性化合物を用いることにより、膜物性、例えば、脆性、柔軟性などを調整することもできる。
 また、樹脂組成物中の含硫黄多官能モノマーをはじめとする重合性化合物の総含有量は、架橋膜の柔軟性や脆性の観点から、不揮発性成分に対して、10~60重量%が好ましく、15~45重量%の範囲がより好ましい。
 なお、含硫黄多官能モノマーと他の重合性化合物とを併用する場合、全重合性化合物中の含硫黄多官能モノマーの量は、5重量%以上が好ましく、10重量%以上がより好ましい。
In the recording layer, film properties such as brittleness and flexibility can be adjusted by using a polymerizable compound such as a sulfur-containing polyfunctional monomer.
In addition, the total content of the polymerizable compound including the sulfur-containing polyfunctional monomer in the resin composition is preferably 10 to 60% by weight with respect to the nonvolatile component from the viewpoint of flexibility and brittleness of the crosslinked film. A range of 15 to 45% by weight is more preferable.
In addition, when using together a sulfur-containing polyfunctional monomer and another polymeric compound, 5 weight% or more is preferable and, as for the quantity of the sulfur-containing polyfunctional monomer in all the polymeric compounds, 10 weight% or more is more preferable.
 (バインダーポリマー)
 樹脂組成物は、バインダーポリマーを含有することが好ましい。なお、以下の説明では、バインダーポリマーを単に「バインダー」ともいう。
 バインダーは、樹脂組成物に含有される高分子成分であり、一般的な高分子化合物を適宜選択し、1種又は2種以上を併用して用いることができる。特に、レーザー彫刻用の樹脂組成物を印刷版原版に用いる際は、レーザー彫刻性、インキ受与性、彫刻カス分散性などの種々の性能を考慮して選択することが必要である。
 バインダーとしては、ポリスチレン樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリウレア樹脂、ポリアミドイミド樹脂、ポリウレタン樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、ポリイミド樹脂、ポリカーボネート樹脂、ヒドロキシエチレン単位を含む親水性ポリマー、アクリル樹脂、アセタール樹脂、エポキシ樹脂、ポリカーボネート樹脂、ゴム、熱可塑性エラストマーなどから選択して用いることができる。
(Binder polymer)
The resin composition preferably contains a binder polymer. In the following description, the binder polymer is also simply referred to as “binder”.
The binder is a polymer component contained in the resin composition, and a general polymer compound can be appropriately selected and used alone or in combination of two or more. In particular, when a resin composition for laser engraving is used for a printing plate precursor, it is necessary to select in consideration of various performances such as laser engraving property, ink acceptability, and engraving residue dispersibility.
The binder includes polystyrene resin, polyester resin, polyamide resin, polyurea resin, polyamideimide resin, polyurethane resin, polysulfone resin, polyethersulfone resin, polyimide resin, polycarbonate resin, hydrophilic polymer containing hydroxyethylene units, acrylic resin, acetal. A resin, an epoxy resin, a polycarbonate resin, rubber, a thermoplastic elastomer, or the like can be selected and used.
 例えば、レーザー彫刻感度の観点からは、露光又は加熱により熱分解する部分構造を含むポリマーが好ましい。このようなポリマーは、特開2008-163081号公報の段落0038に記載されているものが好ましく挙げられる。また、例えば、柔軟で可撓性を有する膜形成が目的とされる場合には、軟質樹脂や熱可塑性エラストマーが選択される。特開2008-163081号公報の段落0039~0040に詳述されている。さらに、樹脂組成物の調製の容易性、得られた印刷版における油性インクに対する耐性向上の観点から、親水性又は親アルコール性ポリマーを使用することが好ましい。親水性ポリマーとしては、特開2008-163081号公報の段落0041に詳述されているものを使用することができる。 For example, from the viewpoint of laser engraving sensitivity, a polymer containing a partial structure that is thermally decomposed by exposure or heating is preferable. Preferred examples of such a polymer include those described in paragraph 0038 of JP2008-163081A. For example, when the purpose is to form a soft and flexible film, a soft resin or a thermoplastic elastomer is selected. This is described in detail in paragraphs 0039 to 0040 of JP-A-2008-163081. Furthermore, it is preferable to use a hydrophilic or alcoholic polymer from the viewpoint of easy preparation of the resin composition and improvement of resistance to oil-based ink in the obtained printing plate. As the hydrophilic polymer, those described in detail in paragraph 0041 of JP-A-2008-163081 can be used.
 加えて、加熱や露光により硬化させ、強度を向上させる目的に使用する場合には、分子内に炭素-炭素不飽和結合をもつポリマーが好ましく用いられる。
 このようなバインダーとして、主鎖に炭素-炭素不飽和結合を含むポリマーとしては、例えば、SB(ポリスチレン-ポリブタジエン)、SBS(ポリスチレン-ポリブタジエン-ポリスチレン)、SIS(ポリスチレン-ポリイソプレン-ポリスチレン)、SEBS(ポリスチレン-ポリエチレン/ポリブチレン-ポリスチレン)等が挙げられる。
 側鎖に炭素-炭素不飽和結合をもつポリマーとしては、ポリマーの骨格に、アリル基、アクリロイル基、メタクリロイル基、スチリル基、ビニルエーテル基のような炭素-炭素不飽和結合を側鎖に導入することで得られる。ポリマー側鎖に炭素-炭素不飽和結合を導入する方法は、(1)重合性基に保護基を結合させてなる重合性基前駆体を有する構造単位をポリマーに共重合させ、保護基を脱離させて重合性基とする方法、(2)水酸基、アミノ基、エポキシ基、カルボキシル基などの反応性基を複数有する高分子化合物を作製し、これらの反応性基と反応する基及び炭素-炭素不飽和結合を有する化合物を高分子反応させて導入する方法など、公知方法をとることができる。これらの方法によれば、高分子化合物中への不飽和結合、重合性基の導入量を制御することができる。
In addition, when used for the purpose of curing by heating or exposure and improving the strength, a polymer having a carbon-carbon unsaturated bond in the molecule is preferably used.
Examples of such a binder include a polymer containing a carbon-carbon unsaturated bond in the main chain, such as SB (polystyrene-polybutadiene), SBS (polystyrene-polybutadiene-polystyrene), SIS (polystyrene-polyisoprene-polystyrene), SEBS. (Polystyrene-polyethylene / polybutylene-polystyrene) and the like.
As a polymer having a carbon-carbon unsaturated bond in the side chain, a carbon-carbon unsaturated bond such as an allyl group, an acryloyl group, a methacryloyl group, a styryl group, or a vinyl ether group is introduced into the side chain of the polymer backbone. It is obtained with. The method for introducing a carbon-carbon unsaturated bond into the polymer side chain is as follows: (1) A structural unit having a polymerizable group precursor formed by bonding a protective group to a polymerizable group is copolymerized with the polymer to remove the protective group. (2) preparing a polymer compound having a plurality of reactive groups such as hydroxyl group, amino group, epoxy group and carboxyl group, and reacting with these reactive groups and carbon- A known method such as a method of introducing a compound having a carbon unsaturated bond by polymer reaction can be employed. According to these methods, the amount of unsaturated bonds and polymerizable groups introduced into the polymer compound can be controlled.
 バインダーとしては、水酸基(-OH)を有するポリマーを用いることが特に好ましい。なお、以下の説明では、水酸基を有するポリマーを「特定ポリマー」ともいう。特定ポリマーの骨格としては、特に限定されないが、アクリル樹脂、エポキシ樹脂、ヒドロキシエチレン単位を含む親水性ポリマー、ポリビニルアセタール樹脂、ポリエステル樹脂、ポリウレタン樹脂が好ましい。
 水酸基を有するアクリル樹脂の合成に用いられるアクリル単量体としては、例えば(メタ)アクリル酸エステル類、クロトン酸エステル類(メタ)アクリルアミド類であって分子内にヒドロキシル基を有するものが好ましい。この様な単量体の具体例としては例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等が挙げられる。これらと公知の(メタ)アクリル系モノマーやビニル系モノマーとを重合させた共重合体が好ましく用いることができる。
 特定ポリマーとして、ヒドロキシ基を側鎖に有するエポキシ樹脂を用いることも可能である。好ましい具体例としては、ビスフェノールAとエピクロヒドリンとの付加物を原料モノマーとして重合して得られるエポキシ樹脂が好ましい。
 ポリエステル樹脂としては、ポリ乳酸などのヒドロキシルカルボン酸ユニットからなるポリエステル樹脂を好ましく用いることができる。このようなポリエステル樹脂としては、具体的には、ポリヒドロキシアルカノエート(PHA)、乳酸系ポリマー、ポリグリコール酸(PGA)、ポリカプロラクトン(PCL)、ポリ(ブチレンコハク酸)、これらの誘導体又は混合物よりなる群から選択されるものが好ましい。
As the binder, it is particularly preferable to use a polymer having a hydroxyl group (—OH). In the following description, a polymer having a hydroxyl group is also referred to as a “specific polymer”. The skeleton of the specific polymer is not particularly limited, but an acrylic resin, an epoxy resin, a hydrophilic polymer containing a hydroxyethylene unit, a polyvinyl acetal resin, a polyester resin, and a polyurethane resin are preferable.
As the acrylic monomer used for the synthesis of the acrylic resin having a hydroxyl group, for example, (meth) acrylic acid esters and crotonic acid esters (meth) acrylamides having a hydroxyl group in the molecule are preferable. Specific examples of such a monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and the like. A copolymer obtained by polymerizing these and a known (meth) acrylic monomer or vinyl monomer can be preferably used.
It is also possible to use an epoxy resin having a hydroxy group in the side chain as the specific polymer. As a preferred specific example, an epoxy resin obtained by polymerizing an adduct of bisphenol A and epichlorohydrin as a raw material monomer is preferable.
As the polyester resin, a polyester resin composed of hydroxyl carboxylic acid units such as polylactic acid can be preferably used. Specific examples of the polyester resin include polyhydroxyalkanoate (PHA), lactic acid-based polymer, polyglycolic acid (PGA), polycaprolactone (PCL), poly (butylene succinic acid), and derivatives or mixtures thereof. Those selected from the group consisting of are preferred.
 特定ポリマーとしては、上記の化合物(I)と反応し得る原子及び/又は基を有するポリマーであることが好ましく、上記の化合物(I)と反応し得る原子及び/又は基を有するポリマーであり、水不溶、かつ、炭素数1~4のアルコールに可溶のバインダーポリマーであることがより好ましい。
 上記の化合物(I)と反応し得る原子及び/又は基としては特に限定されないが、エチレン性不飽和結合、エポキシ基、アミノ基、(メタ)アクリロイル基、メルカプト基、ヒドロキシ基が例示され、これらの中でも、ヒドロキシ基が好ましく例示される。
 本発明における特定ポリマーとして、水性インキ適性とUVインキ適性を両立しつつ、かつ彫刻感度が高く皮膜性も良好であるという観点で、ポリビニルブチラール(PVB)、側鎖にヒドロキシル基を有するアクリル樹脂及び側鎖にヒドロキシル基を有するエポキシ樹脂等が好ましく例示される。
The specific polymer is preferably a polymer having an atom and / or group capable of reacting with the compound (I), and is a polymer having an atom and / or group capable of reacting with the compound (I). More preferably, the binder polymer is insoluble in water and soluble in an alcohol having 1 to 4 carbon atoms.
Although it does not specifically limit as said atom and / or group which can react with said compound (I), An ethylenically unsaturated bond, an epoxy group, an amino group, a (meth) acryloyl group, a mercapto group, a hydroxy group is illustrated, These Among these, a hydroxy group is preferably exemplified.
As a specific polymer in the present invention, polyvinyl butyral (PVB), an acrylic resin having a hydroxyl group in a side chain, and a film having good engraving sensitivity and good film property while achieving both water-based ink suitability and UV ink suitability Preferred examples include an epoxy resin having a hydroxyl group in the side chain.
 また、上述のとおり、アルカリ性水溶液に対する溶解性の観点からは、バインダーとして、酸化反応によりカルボキシル基もしくは水酸基が発生する材料を用いることが好ましい。
 このようなバインダーとしては、例えば、PVB(ポリビニルブチラール)、PVA(ポリビニルアルコール)、が挙げられ、主鎖に二重結合(C=C)を有する材料、例えば、ポリイソプレン、BL(ポリブタジエン)等がより好ましい。
Further, as described above, from the viewpoint of solubility in an alkaline aqueous solution, it is preferable to use a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction as a binder.
Examples of such a binder include PVB (polyvinyl butyral) and PVA (polyvinyl alcohol), and materials having a double bond (C = C) in the main chain, such as polyisoprene, BL (polybutadiene), and the like. Is more preferable.
 本発明に用いることができる特定ポリマーは、本発明において記録層を構成するレーザー彫刻用樹脂組成物の好ましい併用成分である、後述する700~1,300nmの波長の光を吸収可能な光熱変換剤と組み合わせた場合に、ガラス転移温度Tgが20℃以上のものとすることで、彫刻感度が向上するため、特に好ましい。このようなガラス転移温度を有するポリマーを、以下、非エラストマーと称する。すなわち、エラストマーとは、一般的に、ガラス転移温度が常温以下のポリマーであるとして学術的に定義されている。この点については、「科学大辞典 第2版、編者 国際科学振興財団、発行 丸善株式会社、P154」を参照できる。
 従って、非エラストマーとはガラス転移温度が常温を超える温度であるポリマーを指す。特定ポリマーのガラス転移温度の上限には制限はないが、200℃以下であることが取り扱い性の観点から好ましく、25℃以上120℃以下であることがより好ましい。
The specific polymer that can be used in the present invention is a photothermal conversion agent capable of absorbing light having a wavelength of 700 to 1,300 nm, which will be described later, which is a preferred combined component of the resin composition for laser engraving constituting the recording layer in the present invention. In combination, the glass transition temperature Tg is particularly preferably 20 ° C. or higher because the engraving sensitivity is improved. Hereinafter, a polymer having such a glass transition temperature is referred to as a non-elastomer. That is, an elastomer is generally defined academically as a polymer having a glass transition temperature of room temperature or lower. In this regard, reference can be made to “Science University Dictionary 2nd Edition, Editor International Science Foundation, Issued by Maruzen Co., Ltd., P154”.
Therefore, a non-elastomer refers to a polymer having a glass transition temperature exceeding normal temperature. Although there is no restriction | limiting in the upper limit of the glass transition temperature of a specific polymer, it is preferable from a viewpoint of handleability that it is 200 degrees C or less, and it is more preferable that it is 25 degreeC or more and 120 degrees C or less.
 ガラス転移温度が室温、すなわち、20℃以上のポリマーを用いる場合、特定ポリマーは常温ではガラス状態をとるが、このためゴム状態をとる場合に比較して、熱的な分子運動はかなり抑制された状態にある。レーザー彫刻においては、レーザー照射時に、赤外線レーザーが付与する熱に加え、所望により併用される光熱変換剤の機能により発生した熱が、周囲に存在する特定ポリマーに伝達され、これが熱分解、消散して、結果的に彫刻されて凹部が形成される。
 特定ポリマーを用いた場合、特定ポリマーの熱的な分子運動が抑制された状態の中に光熱変換剤が存在すると特定ポリマーへの熱伝達と熱分解が効果的に起こるものと考えられ、このような効果によって彫刻感度がさらに増大したものと推定される。
When a polymer having a glass transition temperature of room temperature, that is, 20 ° C. or higher is used, the specific polymer takes a glass state at room temperature. Therefore, thermal molecular motion is considerably suppressed as compared with a rubber state. Is in a state. In laser engraving, in addition to the heat imparted by the infrared laser during laser irradiation, the heat generated by the function of the photothermal conversion agent used in combination with the desired heat is transferred to a specific polymer around it, which decomposes and dissipates. As a result, the recess is formed by engraving.
When a specific polymer is used, if a photothermal conversion agent is present in a state where thermal molecular motion of the specific polymer is suppressed, heat transfer to the specific polymer and thermal decomposition are considered to occur effectively. It is presumed that the engraving sensitivity is further increased by the effect.
 本発明において好ましく用いられるバインダーの具体例を、以下に例示する。 Specific examples of binders preferably used in the present invention are illustrated below.
(1)ポリビニルアセタール及びその誘導体
 ポリビニルアセタールは、ポリ酢酸ビニルを鹸化して得られるポリビニルアルコールを環状アセタール化することにより得られる化合物である。また、ポリビニルアセタール誘導体は、前記ポリビニルアセタールを変性させたり、他の共重合成分を加えたものである。
 ポリビニルアセタール中のアセタール含量、すなわち、原料の酢酸ビニルモノマーの総モル数を100%とし、アセタール化されるビニルアルコール単位のモル%は、30~90%が好ましく、50~85%がより好ましく、55~78%が特に好ましい。
 ポリビニルアセタール中のビニルアルコール単位としては、原料の酢酸ビニルモノマーの総モル数に対して、10~70モル%が好ましく、15~50モル%がより好ましく、22~45モル%が特に好ましい。
 また、ポリビニルアセタールは、その他の成分として、酢酸ビニル単位を有していてもよく、その含量としては0.01~20モル%が好ましく、0.1~10モル%が更に好ましい。ポリビニルアセタール誘導体は、さらに、その他の共重合単位を有していてもよい。
 ポリビニルアセタールとしては、ポリビニルブチラール、ポリビニルプロピラール、ポリビニルエチラール、ポリビニルメチラールなどが挙げられる。中でも、ポリビニルブチラール(PVB)が好ましい。
 ポリビニルブチラールは、通常、ポリビニルアルコールをブチラール化して得られるポリマーである。また、ポリビニルブチラール誘導体を用いてもよい。
 ポリビニルブチラール誘導体の例として、水酸基の少なくとも一部をカルボキシル基等の酸基に変性した酸変性PVB、水酸基の一部を(メタ)アクリロイル基に変性した変性PVB、水酸基の少なくとも一部をアミノ基に変性した変性PVB、水酸基の少なくとも一部にエチレングリコールやプロピレングリコール及びこれらの複量体を導入した変性PVB等が挙げられる。
 ポリビニルアセタールの分子量としては、彫刻感度と皮膜性のバランスを保つ観点で、重量平均分子量として5,000~800,000であることが好ましく、より好ましくは8,000~500,000である。さらに、彫刻カスのリンス性向上の観点からは、50,000~300,000であることが特に好ましい。
(1) Polyvinyl acetal and derivatives thereof Polyvinyl acetal is a compound obtained by cyclic acetalization of polyvinyl alcohol obtained by saponifying polyvinyl acetate. Further, the polyvinyl acetal derivative is obtained by modifying the polyvinyl acetal or adding another copolymer component.
The acetal content in the polyvinyl acetal, that is, the total number of moles of the starting vinyl acetate monomer is 100%, and the mole% of vinyl alcohol units to be acetalized is preferably 30 to 90%, more preferably 50 to 85%. 55 to 78% is particularly preferable.
The vinyl alcohol unit in the polyvinyl acetal is preferably 10 to 70 mol%, more preferably 15 to 50 mol%, particularly preferably 22 to 45 mol%, based on the total number of moles of the vinyl acetate monomer as a raw material.
Further, the polyvinyl acetal may have vinyl acetate units as other components, and the content thereof is preferably 0.01 to 20 mol%, more preferably 0.1 to 10 mol%. The polyvinyl acetal derivative may further have other copolymer units.
Examples of the polyvinyl acetal include polyvinyl butyral, polyvinyl propylal, polyvinyl ethylal, and polyvinyl methylal. Among these, polyvinyl butyral (PVB) is preferable.
Polyvinyl butyral is usually a polymer obtained by converting polyvinyl alcohol into butyral. A polyvinyl butyral derivative may also be used.
Examples of polyvinyl butyral derivatives include acid-modified PVB in which at least part of the hydroxyl group is modified to an acid group such as a carboxyl group, modified PVB in which part of the hydroxyl group is modified to a (meth) acryloyl group, and at least part of the hydroxyl group is an amino group Modified PVB, modified PVB in which ethylene glycol, propylene glycol, or a multimer thereof is introduced into at least a part of the hydroxyl group.
The molecular weight of polyvinyl acetal is preferably 5,000 to 800,000, and more preferably 8,000 to 500,000 as a weight average molecular weight from the viewpoint of maintaining a balance between engraving sensitivity and film property. Further, from the viewpoint of improving the rinsing property of engraving residue, it is particularly preferably 50,000 to 300,000.
 以下、ポリビニルアセタールの特に好ましい例として、ポリビニルブチラール(PVB)及びその誘導体を挙げて説明するが、これに限定されない。
 PVBとしては、市販品としても入手可能であり、その好ましい具体例としては、アルコール溶解性、特にエタノール溶解性の観点で、積水化学工業株式会社製の「エスレックB」シリーズ、「エスレックK(KS)」シリーズ、電気化学工業株式会社製の「デンカブチラール」が好ましい。更に好ましくは、アルコール溶解性、特にエタノール溶解性の観点で積水化学工業株式会社製の「エスレックB」シリーズと電気化学工業株式会社製の「デンカブチラール」であり、特に好ましくは積水化学工業株式会社製の「エスレックB」シリーズでは、「BL-1」、「BL-1H」、「BL-2」、「BL-5」、「BL-S」、「BX-L」、「BM-S」、「BH-S」、電気化学工業株式会社製の「デンカブチラール」では「#3000-1」、「#3000-2」、「#3000-4」、「#4000-2」、「#6000-C」、「#6000-EP」、「#6000-CS」、「#6000-AS」である。
 PVBを特定ポリマーとして用いて記録層を製膜する際には、溶媒に溶かした溶液をキャストし乾燥させる方法が、膜の表面の平滑性の観点で好ましい。
Hereinafter, although polyvinyl butyral (PVB) and its derivative (s) are mentioned and demonstrated as a particularly preferable example of polyvinyl acetal, it is not limited to this.
As PVB, it can also be obtained as a commercial product, and preferred specific examples thereof include “ESREC B” series and “ESREC K (KS) manufactured by Sekisui Chemical Co., Ltd. from the viewpoint of alcohol solubility, particularly ethanol solubility. ) ”Series,“ Denka Butyral ”manufactured by Denki Kagaku Kogyo Co., Ltd. is preferable. More preferably, from the viewpoint of alcohol solubility, in particular ethanol solubility, “ESREC B” series manufactured by Sekisui Chemical Co., Ltd. and “Denka Butyral” manufactured by Denki Kagaku Kogyo Co., Ltd. are particularly preferable. “Sleck B” series made by “Sleck B”, “BL-1”, “BL-1H”, “BL-2”, “BL-5”, “BL-S”, “BX-L”, “BM-S” , “BH-S”, “Denkabutyral” manufactured by Denki Kagaku Kogyo Co., Ltd., “# 3000-1,” “# 3000-2,” “# 3000-4,” “# 4000-2,” “# 6000” -C ","# 6000-EP ","# 6000-CS ","# 6000-AS ".
When a recording layer is formed using PVB as a specific polymer, a method in which a solution dissolved in a solvent is cast and dried is preferable from the viewpoint of the smoothness of the film surface.
 上記ポリビニルアセタール及びその誘導体のほか、特定ポリマーとしては、公知のアクリル単量体を用いて得るアクリル樹脂であって、分子内にヒドロキシル基を有するものを用いることもできる。また、特定ポリマーとして、フェノール類とアルデヒド類を酸性条件下で縮合させた樹脂であるノボラック樹脂を用いることもできる。また、特定ポリマーとして、ヒドロキシル基を側鎖に有するエポキシ樹脂を用いることも可能である。 In addition to the polyvinyl acetal and its derivatives, as the specific polymer, an acrylic resin obtained by using a known acrylic monomer having a hydroxyl group in the molecule can be used. In addition, a novolak resin that is a resin obtained by condensing phenols and aldehydes under acidic conditions can also be used as the specific polymer. Moreover, it is also possible to use the epoxy resin which has a hydroxyl group in a side chain as a specific polymer.
 特定ポリマーの中でも、記録層としたときのリンス性及び耐刷性の観点でポリビニルブチラール及びその誘導体が特に好ましい。
 特定ポリマーに含まれるヒドロキシル基の含有量は、いずれの態様のポリマーにおいても、0.1~15mmol/gであることが好ましく、0.5~7mmol/gであることがより好ましい。
 樹脂組成物にはバインダーを1種のみ用いてもよく、2種以上を併用してもよい。
 本発明に用いることができるバインダーの重量平均分子量は5,000~1,000,000であることが好ましく、8,000~750,000であることが更に好ましく、10,000~500,000であることが最も好ましい。なお、バインダーの重量平均分子量は、GPC測定によるポリスチレン換算の値である。
 本発明に用いることができる樹脂組成物における特定ポリマーの好ましい含有量は、塗膜の形態保持性と耐水性と彫刻感度をバランスよく満足する観点で、全固形分中、2~95重量%であることが好ましく、より好ましくは5~80重量%、特に好ましくは10~60重量%である。
 バインダーポリマーの含有量は、樹脂組成物の固形分全重量に対し、5~95重量%が好ましく、15~80重量%がより好ましく、20~65重量%が更に好ましい。
 バインダーポリマーの含有量を5重量%以上とすることで、得られた印刷版を印刷版として使用するに足る耐刷性が得られ、また、95重量%以下とすることで、他成分が不足することがなく、印刷版をフレキソ印刷版とした際においても印刷版として使用するに足る柔軟性を得ることができる。
Among the specific polymers, polyvinyl butyral and derivatives thereof are particularly preferable from the viewpoint of rinsing properties and printing durability when used as a recording layer.
The content of the hydroxyl group contained in the specific polymer is preferably 0.1 to 15 mmol / g, more preferably 0.5 to 7 mmol / g in any of the polymer forms.
Only 1 type of binder may be used for a resin composition, and 2 or more types may be used together.
The binder used in the present invention preferably has a weight average molecular weight of 5,000 to 1,000,000, more preferably 8,000 to 750,000, and 10,000 to 500,000. Most preferably it is. In addition, the weight average molecular weight of a binder is the value of polystyrene conversion by GPC measurement.
The preferred content of the specific polymer in the resin composition that can be used in the present invention is 2 to 95% by weight in the total solid content from the viewpoint of satisfying a good balance of form retention, water resistance and engraving sensitivity of the coating film. It is preferably 5 to 80% by weight, particularly preferably 10 to 60% by weight.
The content of the binder polymer is preferably 5 to 95% by weight, more preferably 15 to 80% by weight, and still more preferably 20 to 65% by weight based on the total solid content of the resin composition.
By making the content of the binder polymer 5% by weight or more, printing durability sufficient to use the obtained printing plate as a printing plate can be obtained, and by making it 95% by weight or less, other components are insufficient. Therefore, even when the printing plate is a flexographic printing plate, the flexibility sufficient for use as the printing plate can be obtained.
 (溶剤)
 本発明において、樹脂組成物を調製する際に用いる溶媒は、化合物(I)と特定ポリマーとの反応を速やかに進行させる観点で、主として非プロトン性の有機溶媒を用いることが好ましい。より具体的には、非プロトン性の有機溶媒/プロトン性有機溶媒=100/0~50/50の重量比で用いることが好ましい。より好ましくは100/0~70/30、特に好ましくは100/0~90/10である。
 非プロトン性の有機溶媒の好ましい具体例は、アセトニトリル、テトラヒドロフラン、ジオキサン、トルエン、プロピレングリコールモノメチルエーテルアセテート、メチルエチルケトン、アセトン、メチルイソブチルケトン、酢酸エチル、酢酸ブチル、乳酸エチル、N,N-ジメチルアセトアミド、N-メチルピロリドン、ジメチルスルホキシドである。
 プロトン性有機溶媒の好ましい具体例は、メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、1-メトキシ-2-プロパノール、エチレングリコール、ジエチレングリコール、1,3-プロパンジオールである。
(solvent)
In the present invention, the solvent used for preparing the resin composition is preferably mainly an aprotic organic solvent from the viewpoint of promptly proceeding the reaction between the compound (I) and the specific polymer. More specifically, it is preferable to use an aprotic organic solvent / protic organic solvent in a weight ratio of 100/0 to 50/50. More preferably, it is 100/0 to 70/30, and particularly preferably 100/0 to 90/10.
Preferred specific examples of the aprotic organic solvent include acetonitrile, tetrahydrofuran, dioxane, toluene, propylene glycol monomethyl ether acetate, methyl ethyl ketone, acetone, methyl isobutyl ketone, ethyl acetate, butyl acetate, ethyl lactate, N, N-dimethylacetamide, N-methylpyrrolidone and dimethyl sulfoxide.
Preferred specific examples of the protic organic solvent are methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, ethylene glycol, diethylene glycol, and 1,3-propanediol.
 (重合開始剤)
 樹脂組成物は、重合開始剤を含有することが好ましく、エチレン性不飽和基を有する化合物と重合開始剤とを併用することがより好ましい。
 重合開始剤は、公知のものを制限なく使用することができる。以下、好ましい重合開始剤であるラジカル重合開始剤について詳述するが、本発明はこれらの記述により制限を受けるものではない。
 重合開始剤としては、光重合開始剤と熱重合開始剤とに大別することができる。
 光重合開始剤としては、前述したものを好適に用いることができる。
(Polymerization initiator)
It is preferable that a resin composition contains a polymerization initiator, and it is more preferable to use the compound which has an ethylenically unsaturated group, and a polymerization initiator together.
A well-known thing can be used for a polymerization initiator without a restriction | limiting. Hereinafter, although the radical polymerization initiator which is a preferable polymerization initiator is explained in full detail, this invention is not restrict | limited by these description.
The polymerization initiator can be roughly classified into a photopolymerization initiator and a thermal polymerization initiator.
As the photopolymerization initiator, those described above can be suitably used.
 本発明では、架橋度を向上させる観点から、熱重合開始剤が好ましく用いられる。熱重合開始剤としては、有機過酸化物及びアゾ系化合物が好ましく用いられ、有機過酸化物がより好ましく用いられる。特に、以下に示す化合物が好ましい。 In the present invention, a thermal polymerization initiator is preferably used from the viewpoint of improving the degree of crosslinking. As the thermal polymerization initiator, organic peroxides and azo compounds are preferably used, and organic peroxides are more preferably used. In particular, the following compounds are preferred.
 本発明に用いることができるラジカル重合開始剤として、好ましい有機過酸化物としては、3,3’4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン、3,3’4,4’-テトラ(t-アミルパーオキシカルボニル)ベンゾフェノン、3,3’4,4’-テトラ(t-ヘキシルパーオキシカルボニル)ベンゾフェノン、3,3’4,4’-テトラ(t-オクチルパーオキシカルボニル)ベンゾフェノン、3,3’4,4’-テトラ(クミルパーオキシカルボニル)ベンゾフェノン、3,3’4,4’-テトラ(p-イソプロピルクミルパーオキシカルボニル)ベンゾフェノン、ジ-t-ブチルジパーオキシイソフタレート、t-ブチルパーオキシベンゾエートなどの過酸化エステル系が好ましい。 As a radical polymerization initiator that can be used in the present invention, preferred organic peroxides include 3,3′4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3′4,4′- Tetra (t-amylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (t-hexylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (t-octylperoxycarbonyl) benzophenone 3,3'4,4'-tetra (cumylperoxycarbonyl) benzophenone, 3,3'4,4'-tetra (p-isopropylcumylperoxycarbonyl) benzophenone, di-t-butyldiperoxyisophthalate Peroxyesters such as t-butyl peroxybenzoate are preferred.
 本発明に用いることができるラジカル重合開始剤として、好ましいアゾ系化合物としては、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビスプロピオニトリル、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、4,4’-アゾビス(4-シアノ吉草酸)、2,2’-アゾビスイソ酪酸ジメチル、2,2’-アゾビス(2-メチルプロピオンアミドオキシム)、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]、2,2’-アゾビス{2-メチル-N-[1,1-ビス(ヒドロキシメチル)-2-ヒドロキシエチル]プロピオンアミド}、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)、2,2’-アゾビス[N-(2-プロペニル)-2-メチルプロピオンアミド]、2,2’-アゾビス(2,4,4-トリメチルペンタン)等を挙げることができる。 As a radical polymerization initiator that can be used in the present invention, preferred azo compounds include 2,2′-azobisisobutyronitrile, 2,2′-azobispropionitrile, 1,1′-azobis ( Cyclohexane-1-carbonitrile), 2,2′-azobis (2-methylbutyronitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-) 2,4-dimethylvaleronitrile), 4,4′-azobis (4-cyanovaleric acid), dimethyl 2,2′-azobisisobutyrate, 2,2′-azobis (2-methylpropionamidooxime), 2,2 '-Azobis [2- (2-imidazolin-2-yl) propane], 2,2'-azobis {2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydride Xylethyl] propionamide}, 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2′-azobis (N-butyl-2-methylpropionamide), 2,2 '-Azobis (N-cyclohexyl-2-methylpropionamide), 2,2'-azobis [N- (2-propenyl) -2-methylpropionamide], 2,2'-azobis (2,4,4- Trimethylpentane) and the like.
 本発明における重合開始剤は、1種を単独で用いてもよいし、2種以上を併用することも可能である。
 重合開始剤は、樹脂組成物の全固形分に対し、好ましくは0.01~10重量%、より好ましくは0.1~3重量%の割合で添加することができる。
The polymerization initiator in the present invention may be used alone or in combination of two or more.
The polymerization initiator can be added in a proportion of preferably 0.01 to 10% by weight, more preferably 0.1 to 3% by weight, based on the total solid content of the resin composition.
 (光熱変換剤)
 樹脂組成物は、光熱変換剤を含有することが好ましい。
 光熱変換剤は、レーザーの光を吸収し発熱することで、樹脂組成物の硬化物である硬化層、すなわち、記録層の熱分解を促進すると考えられる。ゆえに、彫刻に用いるレーザー波長の光を吸収する光熱変換剤を選択することが好ましい。
(Photothermal conversion agent)
The resin composition preferably contains a photothermal conversion agent.
It is considered that the photothermal conversion agent absorbs laser light and generates heat, thereby accelerating thermal decomposition of a cured layer that is a cured product of the resin composition, that is, a recording layer. Therefore, it is preferable to select a photothermal conversion agent that absorbs light having a laser wavelength used for engraving.
 波長700nm~1,300nmの赤外線を発するレーザー、例えば、YAGレーザー、半導体レーザー、ファイバーレーザー、面発光レーザー等を光源としてレーザー彫刻に用いる場合には、本発明における記録層は、700nm~1,300nmの波長の光を吸収可能な光熱変換剤を含有することが好ましい。
 本発明における光熱変換剤としては、種々の染料及び/又は顔料が用いられる。
 光熱変換剤は、800nm~1,200nmに吸収を有する顔料及び染料から選択される1種以上の光熱変換剤であることがより好ましい。
 また、光熱変換剤は、顔料であることが好ましい。
When a laser emitting an infrared ray having a wavelength of 700 nm to 1,300 nm, for example, a YAG laser, a semiconductor laser, a fiber laser, a surface emitting laser or the like is used as a light source for laser engraving, the recording layer in the present invention has a recording layer of 700 nm to 1,300 nm. It is preferable to contain the photothermal conversion agent which can absorb the light of this wavelength.
Various dyes and / or pigments are used as the photothermal conversion agent in the present invention.
The photothermal conversion agent is more preferably at least one photothermal conversion agent selected from pigments and dyes having absorption at 800 nm to 1,200 nm.
The photothermal conversion agent is preferably a pigment.
 光熱変換剤のうち、染料としては、市販の染料及び例えば、有機合成化学協会編集、「染料便覧」、昭和45年刊等の文献に記載されている公知のものが利用できる。具体的には、700nm~1,300nmに極大吸収波長を有するものが挙げられ、アゾ染料、金属錯塩アゾ染料、ピラゾロンアゾ染料、ナフトキノン染料、アントラキノン染料、フタロシアニン染料、カルボニウム染料、ジインモニウム化合物、キノンイミン染料、メチン染料、シアニン染料、スクワリリウム色素、ピリリウム塩、金属チオレート錯体等の染料が挙げられる。特に、ヘプタメチンシアニン色素等のシアニン系色素、ペンタメチンオキソノール色素等のオキソノール系色素、フタロシアニン系色素が好ましく用いられる。例えば、特開2008-63554号公報の段落0124~0137に記載の染料を挙げることができる。 Among the photothermal conversion agents, as the dyes, commercially available dyes and known ones described in documents such as “Dye Handbook” edited by the Society for Synthetic Organic Chemistry, published in 1970 can be used. Specific examples include those having a maximum absorption wavelength in the range of 700 nm to 1,300 nm. Azo dyes, metal complex salt azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, diimmonium compounds, quinone imine dyes , Methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, and metal thiolate complexes. In particular, cyanine dyes such as heptamethine cyanine dye, oxonol dyes such as pentamethine oxonol dye, and phthalocyanine dyes are preferably used. Examples thereof include the dyes described in paragraphs 0124 to 0137 of JP-A-2008-63554.
 本発明において使用される光熱変換剤のうち、顔料としては、市販の顔料及びカラーインデックス(C.I.)便覧や、日本顔料技術協会編、「最新顔料便覧」、1977年刊や、CMC出版、「最新顔料応用技術」、1986年刊や、CMC出版、「印刷インキ技術」、1984年刊に記載されている顔料が利用できる。 Among the photothermal conversion agents used in the present invention, as pigments, commercially available pigments and color index (CI) manuals, edited by Japan Pigment Technical Association, “Latest Pigment Manual”, published in 1977, published by CMC, The pigments described in “Latest Pigment Applied Technology”, published in 1986, CMC Publishing, “Printing Ink Technology”, published in 1984 can be used.
 顔料の種類としては、黒色顔料、黄色顔料、オレンジ色顔料、褐色顔料、赤色顔料、紫色顔料、青色顔料、緑色顔料、蛍光顔料、金属粉顔料、その他、ポリマー結合色素が挙げられる。具体的には、不溶性アゾ顔料、アゾレーキ顔料、縮合アゾ顔料、キレートアゾ顔料、フタロシアニン系顔料、アントラキノン系顔料、ペリレン及びペリノン系顔料、チオインジゴ系顔料、キナクリドン系顔料、ジオキサジン系顔料、イソインドリノン系顔料、キノフタロン系顔料、染付けレーキ顔料、アジン顔料、ニトロソ顔料、ニトロ顔料、天然顔料、蛍光顔料、無機顔料、カーボンブラック等が使用できる。これらの顔料のうち、好ましいものはカーボンブラックである。 Examples of pigments include black pigments, yellow pigments, orange pigments, brown pigments, red pigments, purple pigments, blue pigments, green pigments, fluorescent pigments, metal powder pigments, and other polymer-bonded dyes. Specifically, insoluble azo pigments, azo lake pigments, condensed azo pigments, chelate azo pigments, phthalocyanine pigments, anthraquinone pigments, perylene and perinone pigments, thioindigo pigments, quinacridone pigments, dioxazine pigments, isoindolinone pigments In addition, quinophthalone pigments, dyed lake pigments, azine pigments, nitroso pigments, nitro pigments, natural pigments, fluorescent pigments, inorganic pigments, carbon black, and the like can be used. Of these pigments, carbon black is preferred.
 カーボンブラックは、組成物中における分散性などが安定である限り、ASTMによる分類のほか、例えば、カラー用、ゴム用、乾電池用などの用途の如何に拘らずいずれも使用可能である。カーボンブラックには、例えば、ファーネスブラック、サーマルブラック、チャンネルブラック、ランプブラック、アセチレンブラックなどが含まれる。なお、カーボンブラックなどの黒色着色剤は、分散を容易にするため、必要に応じて分散剤を用い、予めニトロセルロースやなどに分散させたカラーチップやカラーペーストとして使用することができ、このようなチップやペーストは市販品として容易に入手できる。
 本発明においては、比較的低い比表面積及び比較的低いDBP吸収を有するカーボンブラックや比表面積の大きい微細化されたカーボンブラックまでを使用することも可能である。好適なカーボンブラックの例は、Printex(登録商標)U、Printex(登録商標)A、又はSpezialschwarz(登録商標)4(Degussa社製)を含む。
 本発明に用いることができるカーボンブラックとしては、ジブチルフタレート(DBP)吸油量が、150ml/100g未満であることが好ましい。
 また、カーボンブラックとしては、光熱変換により発生した熱を周囲のポリマー等に効率よく伝えることで彫刻感度が向上するという観点で、比表面積が少なくとも150m2/gである、伝導性カーボンブラックが好ましい。
As long as the dispersibility in the composition is stable, the carbon black can be used regardless of the application such as color, rubber, and dry battery, in addition to the classification by ASTM. Carbon black includes, for example, furnace black, thermal black, channel black, lamp black, acetylene black and the like. In addition, black colorants such as carbon black can be used as color chips or color pastes previously dispersed in nitrocellulose or the like by using a dispersant as required in order to facilitate dispersion. Chips and pastes are easily available as commercial products.
In the present invention, it is also possible to use carbon black having a relatively low specific surface area and relatively low DBP absorption and even finer carbon black having a large specific surface area. Examples of suitable carbon blacks include Printex® U, Printex® A, or Specialschwarz® 4 (Degussa).
The carbon black that can be used in the present invention preferably has a dibutyl phthalate (DBP) oil absorption of less than 150 ml / 100 g.
Further, as the carbon black, conductive carbon black having a specific surface area of at least 150 m 2 / g is preferable from the viewpoint of improving engraving sensitivity by efficiently transferring heat generated by photothermal conversion to surrounding polymers. .
 記録層、又は、樹脂組成物中おける光熱変換剤の含有量は、その分子固有の分子吸光係数の大きさにより大きく異なるが、樹脂組成物又は記録層の固形分全重量の0.01~20重量%の範囲が好ましく、0.05~10重量%の範囲がより好ましく、0.1~5重量%の範囲が特に好ましい。 The content of the photothermal conversion agent in the recording layer or the resin composition varies greatly depending on the molecular extinction coefficient inherent to the molecule, but is 0.01 to 20 of the total solid weight of the resin composition or the recording layer. The range of wt% is preferred, the range of 0.05 to 10 wt% is more preferred, and the range of 0.1 to 5 wt% is particularly preferred.
 (可塑剤)
 また、本発明に用いられるレーザー彫刻用印刷版原版の記録層、および、樹脂組成物は、可塑剤を含有することが好ましい。
 可塑剤は、樹脂組成物により形成された膜を柔軟化する作用を有するものであり、可塑剤を添加することにより、作製した印刷版の膜の柔軟性が要求される印刷、例えば、軟包装媒体への印刷等の種々の用途に用いることができる。
(Plasticizer)
Moreover, it is preferable that the recording layer of the printing plate precursor for laser engraving used in the present invention and the resin composition contain a plasticizer.
The plasticizer has a function of softening a film formed of the resin composition, and by adding a plasticizer, printing that requires flexibility of the film of the produced printing plate, for example, soft packaging It can be used for various applications such as printing on a medium.
 ここで、可塑剤を添加した場合には、レーザー彫刻を行った際に発生する分解生成物は、液状の粘調物となる。
 このような粘調物を、従来の活性炭フィルターやゼオライトを表面に付着させたフィルターを用いて捕集を行うと、これらのフィルターを短時間で劣化されてしまう。
 これに対して、本発明の製造方法では、発生した分解生成物をアルカリ性水溶液に接触させる。これにより、分解生成物を水溶液中に溶解あるいは微分散させることができ、液状の粘調物であっても、容易に捕集することができるので、好適に用いることができる。
Here, when a plasticizer is added, the decomposition product generated when laser engraving is performed becomes a liquid viscous product.
When such a viscous material is collected using a conventional activated carbon filter or a filter having zeolite attached to the surface, these filters are deteriorated in a short time.
In contrast, in the production method of the present invention, the generated decomposition product is brought into contact with an alkaline aqueous solution. Thereby, the decomposition product can be dissolved or finely dispersed in an aqueous solution, and even a liquid viscous product can be easily collected, and thus can be suitably used.
 可塑剤は、ポリマーに対して相溶性のよいものである必要がある。
 可塑剤としては、例えば、ジオクチルフタレート、ジドデシルフタレート、クエン酸トリブチル等や、ポリエチレングリコール類、ポリプロピレングリコール(モノオール型やジオール型)、ポリプロピレングリコール(モノオール型やジオール型)などが好ましく用いられる。
The plasticizer needs to be compatible with the polymer.
As the plasticizer, for example, dioctyl phthalate, didodecyl phthalate, tributyl citrate and the like, polyethylene glycols, polypropylene glycol (monool type and diol type), polypropylene glycol (monool type and diol type) and the like are preferably used. .
 (その他の添加剤)
 樹脂組成物、及び、レーザー彫刻用印刷版原版の記録層は、上述したもの以外に、公知の添加剤を含有していてもよい。
 樹脂組成物は、彫刻感度向上のための添加剤として、ニトロセルロースや高熱伝導性物質、を加えることがより好ましい。ニトロセルロースは自己反応性化合物であるため、レーザー彫刻時、自身が発熱し、共存する親水性ポリマー等のポリマーの熱分解をアシストする。その結果、彫刻感度が向上すると推定される。高熱伝導性物質は、熱伝達を補助する目的で添加され、熱伝導性物質としては、金属粒子等の無機化合物、導電性ポリマー等の有機化合物が挙げられる。金属粒子としては、粒径がマイクロメートルオーダーから数ナノメートルオーダーの、金微粒子、銀微粒子、銅微粒子が好ましい。導電性ポリマーとしては、特に共役ポリマーが好ましく、具体的には、ポリアニリン、ポリチオフェンが挙げられる。
 また、共増感剤を用いることで、樹脂組成物を光硬化させる際の感度を更に向上させることができる。
 さらに、組成物の製造中あるいは保存中において重合性化合物の不要な熱重合を阻止するために少量の熱重合禁止剤を添加することが好ましい。
 樹脂組成物の着色を目的として染料若しくは顔料等の着色剤を添加してもよい。これにより、画像部の視認性や、画像濃度測定機適性といった性質を向上させることができる。
 さらに、樹脂組成物の硬化皮膜の物性を改良するために充填剤等の公知の添加剤を加えてもよい。
(Other additives)
The recording layer of the resin composition and the printing plate precursor for laser engraving may contain known additives in addition to those described above.
More preferably, the resin composition is added with nitrocellulose or a highly thermally conductive substance as an additive for improving engraving sensitivity. Since nitrocellulose is a self-reactive compound, it generates heat during laser engraving and assists in the thermal decomposition of coexisting polymers such as hydrophilic polymers. As a result, it is estimated that the engraving sensitivity is improved. The highly heat conductive material is added for the purpose of assisting heat transfer, and examples of the heat conductive material include inorganic compounds such as metal particles and organic compounds such as a conductive polymer. As the metal particles, gold fine particles, silver fine particles, and copper fine particles having a particle size of micrometer order to several nanometer order are preferable. As the conductive polymer, a conjugated polymer is particularly preferable, and specific examples include polyaniline and polythiophene.
Moreover, the sensitivity at the time of photocuring a resin composition can be further improved by using a co-sensitizer.
Furthermore, it is preferable to add a small amount of a thermal polymerization inhibitor in order to prevent unnecessary thermal polymerization of the polymerizable compound during the production or storage of the composition.
For the purpose of coloring the resin composition, a colorant such as a dye or pigment may be added. Thereby, properties such as the visibility of the image portion and the suitability of the image density measuring device can be improved.
Furthermore, you may add well-known additives, such as a filler, in order to improve the physical property of the cured film of a resin composition.
 〔印刷版〕
 作製した印刷版が有するレリーフ層、すなわち、硬化層の厚さは、耐磨耗性やインキ転移性のような種々の印刷適性を満たす観点からは、0.05mm以上10mm以下が好ましく、0.05mm以上7mm以下がより好ましく、0.05mm以上3mm以下が特に好ましい。
[Printed version]
From the viewpoint of satisfying various printability such as abrasion resistance and ink transferability, the thickness of the relief layer, that is, the cured layer of the produced printing plate is preferably 0.05 mm or more and 10 mm or less. 05 mm or more and 7 mm or less are more preferable, and 0.05 mm or more and 3 mm or less are particularly preferable.
 また、作製した印刷版が有するレリーフ層のショアA硬度は、50°以上90°以下であることが好ましい。レリーフ層のショアA硬度が50°以上であると、彫刻により形成された微細な網点が凸版印刷機の強い印圧を受けても倒れてつぶれることがなく、正常な印刷ができる。また、レリーフ層のショアA硬度が90°以下であると、印圧がキスタッチのフレキソ印刷でもベタ部での印刷かすれを防止することができる。
 なお、本明細書におけるショアA硬度は、測定対象の表面に、押針又はインデンタと呼ばれる圧子を押し込み変形させ、その変形量、すなわち、押込み深さを測定して、数値化するデュロメータ、すなわち、スプリング式ゴム硬度計により測定した値である。
 また、本発明の製造方法で作製した印刷版は、フレキソ印刷機による水性インキでの印刷に特に好適であるが、凸版用印刷機による水性インキ及びUVインキ、いずれのインキを用いた場合でも、印刷が可能であり、また、フレキソ印刷機によるUVインキでの印刷も可能である。
Moreover, it is preferable that the Shore A hardness of the relief layer which the produced printing plate has is 50 degree or more and 90 degrees or less. When the Shore A hardness of the relief layer is 50 ° or more, even if the fine halftone dots formed by engraving are subjected to the strong printing pressure of the relief printing press, they do not collapse and can be printed normally. In addition, when the Shore A hardness of the relief layer is 90 ° or less, it is possible to prevent faint printing in a solid portion even in flexographic printing with a printing pressure of kiss touch.
In addition, the Shore A hardness in the present specification is a durometer in which an indenter called a push needle or an indenter is pushed and deformed on the surface of the object to be measured, and the amount of deformation, that is, the depth of pushing, is measured and digitized. It is a value measured by a spring type rubber hardness tester.
Moreover, the printing plate produced by the production method of the present invention is particularly suitable for printing with water-based ink by a flexographic printing machine, but water-based ink and UV ink by a letterpress printing machine, any of the inks used, Printing is possible, and printing with UV ink by a flexographic printing machine is also possible.
[捕集工程S102]
 捕集工程S102は、レーザー彫刻工程S100でレーザー彫刻を行う際に発生する分解生成物を捕集する工程であり、発生した分解生成物を吸引して収集する吸引工程S104と、収集した分解生成物をアルカリ性水溶液に接触させて処理する処理工程S106とを有する。
[Collection step S102]
The collection step S102 is a step of collecting decomposition products generated when laser engraving is performed in the laser engraving step S100, a suction step S104 for sucking and collecting the generated decomposition products, and the collected decomposition products And a processing step S106 for processing the product by bringing it into contact with an alkaline aqueous solution.
 〔吸引工程S104〕
 吸引工程S104は、レーザー彫刻工程S100において発生する分解生成物を吸引して収集し、処理工程S106に供する工程である。
 吸引工程S104における分解生成物の吸引・収集方法には、特に限定はなく、種々の公知の吸引方法が利用可能である。
[Suction process S104]
The suction step S104 is a step of sucking and collecting the decomposition products generated in the laser engraving step S100 and supplying them to the processing step S106.
There is no particular limitation on the method for sucking and collecting the decomposition products in the suction step S104, and various known suction methods can be used.
 一例として、図2に示すレーザー彫刻機110においては、露光ヘッド114の近傍に、露光ヘッド114から出射されるレーザーの光路を挟むように、吹付ノズル116および吸込フード118が配置されている。 As an example, in the laser engraving machine 110 shown in FIG. 2, the spray nozzle 116 and the suction hood 118 are disposed in the vicinity of the exposure head 114 so as to sandwich the optical path of the laser emitted from the exposure head 114.
 吹付ノズル116が、レーザー彫刻時に露光ヘッド114から出射されるレーザー光の光軸と直交する方向にエアを吹き付け、エアフローによりレーザー彫刻時に印刷版原版Fから発生するガス、アブレーションカス、粉塵等の分解生成物を吹き飛ばす。
 一方、吸込フード118は、エアフローにより吹き飛ばされた分解生成物を、吹付ノズル116から吹き付けられたエアとともに吸引する。吸込フード118は、配管120を介して集塵機100に接続されており、吸引した分解生成物を含む排ガスを集塵機100の処理装置10に供給する。
The spray nozzle 116 blows air in a direction orthogonal to the optical axis of the laser beam emitted from the exposure head 114 during laser engraving, and decomposes gas, ablation debris, dust, etc. generated from the printing plate precursor F during laser engraving by airflow. Blow off the product.
On the other hand, the suction hood 118 sucks the decomposition product blown off by the air flow together with the air blown from the spray nozzle 116. The suction hood 118 is connected to the dust collector 100 via a pipe 120, and supplies exhaust gas containing the sucked decomposition product to the processing device 10 of the dust collector 100.
 なお、吸込フード118の吸引量は、吹付ノズル116からのエアの供給量よりも大きく、数倍であるのが好ましい。
 また、吹付ノズル116は、レーザー光の光軸と直交する方向にエアを吹き付けるようにしているが、これに限らず、印刷版原版Fのレーザー光の露光点に向けてエアを吹き付けるようにしてもよい。
The suction amount of the suction hood 118 is preferably larger than the supply amount of air from the spray nozzle 116 and several times.
The spray nozzle 116 blows air in a direction orthogonal to the optical axis of the laser beam. However, the present invention is not limited to this, and air is blown toward the exposure point of the laser beam of the printing plate precursor F. Also good.
 〔処理工程S106〕
 処理工程S106は、吸引工程S104で吸引・収集された排ガスをアルカリ性水溶液に接触させることにより、分解生成物を捕集する工程である。
 上述したように、レーザー彫刻を行った際に印刷版原版Fから発生する分解生成物をアルカリ性水溶液に接触させることにより、分解生成物を水溶液中に溶解あるいは微分散させて、分解生成物を容易に捕集することができる。また、水溶液に接触させることにより、ガス成分も捕集することができるので、分解生成物のガス成分と、粘調物、すなわち、固形物とを一度に効率的に捕集することができる。
[Processing step S106]
The processing step S106 is a step of collecting decomposition products by bringing the exhaust gas sucked and collected in the suction step S104 into contact with an alkaline aqueous solution.
As described above, the decomposition product generated from the printing plate precursor F during laser engraving is brought into contact with an alkaline aqueous solution, so that the decomposition product is dissolved or finely dispersed in the aqueous solution, so that the decomposition product can be easily obtained. Can be collected. Moreover, since a gas component can also be collected by making it contact with aqueous solution, the gas component of a decomposition product and a viscous thing, ie, a solid substance, can be collected efficiently at once.
 分解生成物とアルカリ性水溶液とを接触させる方法については、特に限定はなく、いわゆるスクラバーといわれる排ガス洗浄装置を用いて行うことができ、充填剤にスプレーノズルを用いてアルカリ性水溶液を噴霧し、吸入した排ガスから分解生成物を除去する方式や、単にスプレーノズルを用いてアルカリ性水溶液を噴霧する方式や、アルカリ性水溶液中のノズルから液と共に排ガスを吸引して混合し、その気液界面で分解生成物を吸着する方式や、穴の開いた右ひねりと左ひねりのらせん状の羽根が配置されたダクト内にスプレーノズルを用いてアルカリ性水溶液を噴霧する方式等が利用可能である。 The method of bringing the decomposition product into contact with the alkaline aqueous solution is not particularly limited, and can be carried out using an exhaust gas cleaning device called a so-called scrubber. The alkaline aqueous solution is sprayed to the filler using a spray nozzle and inhaled. A method of removing decomposition products from the exhaust gas, a method of spraying an alkaline aqueous solution simply using a spray nozzle, or aspirating and mixing exhaust gas together with liquid from a nozzle in the alkaline aqueous solution, and the decomposition products at the gas-liquid interface A method of adsorbing, a method of spraying an alkaline aqueous solution using a spray nozzle in a duct in which a spiral blade having a right twist and a left twist having a hole is arranged can be used.
 このような処理工程S106を実施する処理装置の一例を、図3に示す。
 図3に示す処理装置10は、中空のスクラバー塔12と、スクラバー塔12の鉛直下方に配置される循環タンク14と、スクラバー塔12の下部側面に配置されるガス入口16と、循環タンク14の鉛直上方の、スクラバー塔12内に配置されるシャワーノズル18と、循環タンク14とシャワーノズル18とを接続する配管に配置されるポンプ20と、ガス入口16の上方の、シャワーノズル18と循環タンク14との間の空間に配置される2つの充填剤22と、スクラバー塔12の上部に配置されるガス出口24とを有する。充填剤22は、セラミックス、金属、ゴム、熱可塑性樹脂等の多孔質体である。
An example of a processing apparatus that performs the processing step S106 is shown in FIG.
The processing apparatus 10 shown in FIG. 3 includes a hollow scrubber tower 12, a circulation tank 14 disposed vertically below the scrubber tower 12, a gas inlet 16 disposed on a lower side surface of the scrubber tower 12, and a circulation tank 14. A shower nozzle 18 disposed in the scrubber tower 12 above the vertical, a pump 20 disposed in a pipe connecting the circulation tank 14 and the shower nozzle 18, and the shower nozzle 18 and the circulation tank above the gas inlet 16. 14 has two fillers 22 arranged in the space between them and a gas outlet 24 arranged in the upper part of the scrubber tower 12. The filler 22 is a porous body such as ceramics, metal, rubber, or thermoplastic resin.
 処理装置10は、配管120に接続されるガス入口16から供給される排ガスをスクラバー塔12上部のガス出口24を介して集塵機本体104により吸引し、スクラバー塔12内を上昇させる。また、処理装置10は、スクラバー塔12の上部のシャワーノズル18から、充填剤22に対してアルカリ性水溶液を散布する。散布されたアルカリ性水溶液は、充填剤22に滞留し、スクラバー塔12内を上昇する排ガスと接触する。また、充填剤22から落下したアルカリ性水溶液は、スクラバー塔12下部に配置される循環タンク14内に溜まり、ポンプ20により再びシャワーノズル18に循環される。
 このように、処理装置10では、充填剤22にシャワーノズル18を用いてアルカリ性水溶液を噴霧し、吸入した排ガスとアルカリ性水溶液を接触させることにより、レーザー彫刻の際に発生する分解生成物を捕集する。
 分解生成物が除去された処理済ガスは、集塵機本体104に吸引され、必要に応じてさらに所定の処理を施された後に、配管130から排気される。
 なお、集塵機本体104としては特に限定はなく、種々の公知の集塵機本体を用いることができる。
The processing apparatus 10 sucks the exhaust gas supplied from the gas inlet 16 connected to the pipe 120 by the dust collector main body 104 via the gas outlet 24 at the upper part of the scrubber tower 12 and raises the inside of the scrubber tower 12. Further, the processing apparatus 10 sprays an alkaline aqueous solution onto the filler 22 from the shower nozzle 18 at the top of the scrubber tower 12. The sprayed alkaline aqueous solution stays in the filler 22 and comes into contact with the exhaust gas rising in the scrubber tower 12. The alkaline aqueous solution dropped from the filler 22 is accumulated in the circulation tank 14 disposed at the lower part of the scrubber tower 12 and is circulated again to the shower nozzle 18 by the pump 20.
As described above, in the processing apparatus 10, the alkaline aqueous solution is sprayed on the filler 22 using the shower nozzle 18, and the inhaled exhaust gas and the alkaline aqueous solution are brought into contact with each other, thereby collecting decomposition products generated during laser engraving. To do.
The treated gas from which the decomposition products have been removed is sucked into the dust collector main body 104 and further subjected to a predetermined treatment as necessary, and then exhausted from the pipe 130.
The dust collector body 104 is not particularly limited, and various known dust collector bodies can be used.
 また、図4に、処理工程S106を実施する処理装置の他の一例を示す。
 図4に示す処理装置40は、ガス入口42と、ガス入口42近傍に、鉛直上下方向に延在して配置される案内板46と、案内板46の下端部に水平方向に配置されるノズル48と、ノズル48の出口側に、案内板46に略平行に配置される案内板50と、案内板50の上方に配置される水切り板52と、装置上方に配置されるガス出口54とを有する。
 また、処理装置40の下部には、ノズル48が浸漬される位置まで、アルカリ性水溶液が貯留されている。
FIG. 4 shows another example of the processing apparatus that performs the processing step S106.
The processing apparatus 40 shown in FIG. 4 includes a gas inlet 42, a guide plate 46 that extends in the vertical vertical direction in the vicinity of the gas inlet 42, and a nozzle that is horizontally arranged at the lower end of the guide plate 46. 48, on the outlet side of the nozzle 48, a guide plate 50 disposed substantially parallel to the guide plate 46, a draining plate 52 disposed above the guide plate 50, and a gas outlet 54 disposed above the apparatus. Have.
Further, an alkaline aqueous solution is stored in a lower part of the processing apparatus 40 up to a position where the nozzle 48 is immersed.
 処理装置40は、ガス入口42から供給される排ガスをガス出口54から吸引し、ガス入口42から入った排ガスを案内板46に沿って、ノズル48へ導き、液面で狭められたノズル48を高速で通過させることで、アルカリ性水溶液と共に巻き上げ、案内板46と案内板50との間の空間で渦流を形成させて気液混合させることで、排ガスをアルカリ性水溶液と接触させる。巻き上げられた多量の水溶液は、水切り板52に衝突し落下する。案内板50と水切り板52の間を通過した処理済ガスは、ガス出口54から排出される。 The processing device 40 sucks the exhaust gas supplied from the gas inlet 42 from the gas outlet 54, guides the exhaust gas entering from the gas inlet 42 to the nozzle 48 along the guide plate 46, and causes the nozzle 48 narrowed at the liquid level to flow. The exhaust gas is brought into contact with the alkaline aqueous solution by being wound together with the alkaline aqueous solution by passing at a high speed, and forming a vortex in the space between the guide plate 46 and the guide plate 50 to cause gas-liquid mixing. A large amount of the aqueous solution wound up collides with the draining plate 52 and falls. The treated gas that has passed between the guide plate 50 and the draining plate 52 is discharged from the gas outlet 54.
 このように、処理装置40では、アルカリ性水溶液中のノズルから液と共に排ガスを吸引して混合することにより、レーザー彫刻の際に発生する分解生成物を捕集する。 As described above, in the processing apparatus 40, the decomposition products generated during laser engraving are collected by sucking and mixing the exhaust gas together with the liquid from the nozzle in the alkaline aqueous solution.
 ここで、図4に示す処理装置40においては、ノズル48の入り口直前で、アルカリ性水溶液にキャビテーションを発生させることが好ましい。キャビテーションを発生させる方法としては、従来公知の超音波発生装置を用いることができる。
 キャビテーションを発生させることで、ノズル48を通過した際の排ガスの気泡サイズを小さくすることができる。そのため、排ガスとアルカリ性水溶液との接触面積を増加させることができ、分解生成物(固形物、ガス)の捕集効率を向上することができる。
Here, in the processing apparatus 40 shown in FIG. 4, it is preferable to generate cavitation in the alkaline aqueous solution immediately before the entrance of the nozzle 48. As a method for generating cavitation, a conventionally known ultrasonic generator can be used.
By generating cavitation, the bubble size of the exhaust gas when passing through the nozzle 48 can be reduced. Therefore, the contact area between the exhaust gas and the alkaline aqueous solution can be increased, and the collection efficiency of the decomposition product (solid matter, gas) can be improved.
 (アルカリ性水溶液)
 処理工程S106で用いられるアルカリ性水溶液は、pHが9以上であれば特に限定はなく、例えば、水酸化ナトリウム水溶液、水酸化カリウム水溶液、次亜塩素酸ナトリウム水溶液等のアルカリ金属またはアルカリ土類金属の水酸化物などを用いることができる。
 なお、分解生成物の捕集率の観点から、pHは、10以上であるのが好ましく、12以上であるのがより好ましい。
(Alkaline aqueous solution)
The alkaline aqueous solution used in the treatment step S106 is not particularly limited as long as the pH is 9 or more. For example, an alkaline metal or alkaline earth metal such as a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, or a sodium hypochlorite aqueous solution is used. A hydroxide or the like can be used.
In addition, from the viewpoint of the collection rate of decomposition products, the pH is preferably 10 or more, and more preferably 12 or more.
 また、アルカリ性水溶液には、界面活性剤および/または消泡剤が添加されていることが好ましい。 In addition, it is preferable that a surfactant and / or an antifoaming agent is added to the alkaline aqueous solution.
 (界面活性剤)
 界面活性剤としては、特に限定はなく、種々の公知の界面活性剤が利用可能である。特に、界面活性剤として、ベタイン型、スルホベタイン型、アルキルベタイン型の両性界面活性剤を用いることが好ましい。
 アルカリ性水溶液に、界面活性剤を含有させることにより、気泡が発生しやすくなるため、分解生成物とアルカリ性水溶液との接触面積を増加させることができ、分解生成物の固形物の捕集効率を向上することができる。
 また、アルカリ性水溶液に界面活性剤を含有させることにより、溶解または微分散した分解生成物を微粒子の状態に保たせて、分散性を高めることができる。
 図3、4に示す処理装置のようにアルカリ性水溶液は、循環させて利用するので、溶解した分解生成物がアルカリ性水溶液中で凝集し固形化すると、配管等に詰まって循環させることができなくなる等の問題が発生するおそれがある。従って、界面活性剤を添加し、分解生成物の分散性を高めることで、上記問題の発生を抑制して、アルカリ性水溶液を循環させて利用することができる。
(Surfactant)
The surfactant is not particularly limited, and various known surfactants can be used. In particular, it is preferable to use a betaine-type, sulfobetaine-type, or alkylbetaine-type amphoteric surfactant as the surfactant.
By adding a surfactant to the alkaline aqueous solution, bubbles are easily generated, so that the contact area between the decomposition product and the alkaline aqueous solution can be increased, and the solid collection efficiency of the decomposition product is improved. can do.
Further, by containing a surfactant in the alkaline aqueous solution, the dissolved or finely dispersed decomposition product can be kept in the state of fine particles, and the dispersibility can be enhanced.
Since the alkaline aqueous solution is circulated and used as in the processing apparatus shown in FIGS. 3 and 4, when the dissolved decomposition products are aggregated and solidified in the alkaline aqueous solution, the piping cannot be circulated due to clogging. May cause problems. Therefore, by adding a surfactant and enhancing the dispersibility of the decomposition product, the above problem can be suppressed and the alkaline aqueous solution can be circulated and used.
 (消泡剤)
 消泡剤としては、特に限定はなく、種々の公知の消泡剤が利用可能である。特に、消泡剤として、シリコーン系の消泡剤を用いることが好ましい。
 界面活性剤を含有するアルカリ性水溶液に、消泡剤を含有させることにより、界面活性分子の秩序性を崩すことで、泡が壊れる。その結果、ガスとアルカリ性水溶液との接触面積が増加し、特に、ガス成分の捕集効率を向上させることができる。
(Defoamer)
The antifoaming agent is not particularly limited, and various known antifoaming agents can be used. In particular, it is preferable to use a silicone-based antifoaming agent as the antifoaming agent.
By adding an antifoaming agent to the alkaline aqueous solution containing the surfactant, the foam is broken by breaking the order of the surface active molecules. As a result, the contact area between the gas and the alkaline aqueous solution increases, and in particular, the gas component collection efficiency can be improved.
 なお、本発明においては、処理工程S106によって処理された処理済のガスを、さらに他の集塵システムを用いて処理してもよい。
 例えば、捕集方法として、燃焼法、湿式電気集塵法、遠心分離法、吸着法、サイクロン法、フィルター法、オゾン酸化法、生物脱臭法、プラズマ脱臭法、光触媒法などの公知の方法を用いて処理済のガスを処理してもよい。
In the present invention, the processed gas processed in the processing step S106 may be processed using another dust collection system.
For example, as a collection method, a known method such as a combustion method, a wet electrostatic precipitating method, a centrifugal separation method, an adsorption method, a cyclone method, a filter method, an ozone oxidation method, a biological deodorization method, a plasma deodorization method, or a photocatalyst method is used. The treated gas may be treated.
 以下、実施例により、本発明についてさらに詳細に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to these.
<実施例1>
 〔レーザー彫刻用印刷版原版〕
 まず、実施例1で用いたレーザー彫刻用印刷版原版Fについて説明する。
 (樹脂組成物)
 撹拌羽及び冷却管をつけた3つ口フラスコ中に、バインダーポリマーとして、デンカブチラール#3000-2:ポリビニルブチラール(Mw=90,000、電気化学工業株式会社製)を、固形分全重量に対し73重量%、および、溶剤としてPGMEAを入れ、撹拌しながら70℃で180分間加熱しポリマーを溶解させた。
 その後、多官能モノマーとして、HDDA:ヘキサンジオールジアクリレート(新中村化学工業株式会社製)を固形分全重量に対し10重量%、重合開始剤として、パーブチルZ:t-ブチルパーオキシベンゾエート(日油株式会社製)を固形分全重量に対し2重量%、光熱変換剤として、カーボンブラック(商品名:#45L、三菱化学株式会社製)を固形分全重量に対し15重量%それぞれ添加し、10分撹拌した。この操作により、流動性のある樹脂層用塗布液を得た。以下、この樹脂層用塗布液を樹脂組成物Aという。
<Example 1>
[Laser engraving printing plate precursor]
First, the printing plate precursor F for laser engraving used in Example 1 will be described.
(Resin composition)
Denkabutyral # 3000-2: Polyvinyl butyral (Mw = 90,000, manufactured by Denki Kagaku Kogyo Co., Ltd.) as a binder polymer in a three-necked flask equipped with a stirring blade and a condenser tube was added to the total solid content. 73 wt% and PGMEA as a solvent were added and heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
Thereafter, HDDA: hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content, and perbutyl Z: t-butyl peroxybenzoate (NOF) as a polymerization initiator. Co., Ltd.) is 2% by weight based on the total weight of the solid content, and carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content. Stir for minutes. By this operation, a fluid resin layer coating solution was obtained. Hereinafter, this coating solution for a resin layer is referred to as a resin composition A.
 (硬化層の成膜)
 PET基板上に所定厚のスペーサー枠を設置し、上記により得られた樹脂組成物Aを静かに流涎し、80℃のオーブンで3時間、更に120℃で3時間加熱して溶剤を除去するとともに、樹脂組成物を熱架橋し、厚さ1.14mmである硬化層、すなわち、記録層を得た。
(Curing of hardened layer)
A spacer frame having a predetermined thickness is placed on a PET substrate, and the resin composition A obtained as described above is gently poured and heated in an oven at 80 ° C. for 3 hours and further at 120 ° C. for 3 hours to remove the solvent. The resin composition was thermally crosslinked to obtain a cured layer having a thickness of 1.14 mm, that is, a recording layer.
 (支持体との貼り合せ)
 成膜して得られた硬化層に、下記に記載の接着剤組成物を120μmの厚さで塗設した後、0.23mm厚のPET支持体をニップローラにて張り合わせ、20秒後にPET支持体側からUV露光機(アイグラフィック社製UV露光機ECS-151U、メタルハライドランプ、1,500mJ/cm2、14sec露光)にて露光量1,000mJ/cm2で接着剤を硬化させ、印刷版原版Fを作製した。
 接着剤組成物としては、2-ヒドロキシプロピルアクリレート(大阪有機化学工業株式会社製)52質量部、トリメチロールプロパントリアクリレート(新中村化学工業株式会社製)40質量部、1-ヒドロキシシクロヘキシルフェニルケトン(チバ・スペシャルティ・ケミカルズ株式会社製)8質量部を混合したものを用いた。
(Lamination with support)
After coating the adhesive composition described below to a thickness of 120 μm on the cured layer obtained by forming a film, a 0.23 mm thick PET support was laminated with a nip roller, and after 20 seconds, the PET support side Then, the adhesive is cured at an exposure amount of 1,000 mJ / cm 2 with a UV exposure machine (UV exposure machine ECS-151U manufactured by Igraphic Co., Ltd., metal halide lamp, 1,500 mJ / cm 2 , 14 sec exposure), and printing plate precursor F Was made.
As an adhesive composition, 52 parts by mass of 2-hydroxypropyl acrylate (manufactured by Osaka Organic Chemical Co., Ltd.), 40 parts by mass of trimethylolpropane triacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.), 1-hydroxycyclohexyl phenyl ketone ( A mixture of 8 parts by mass of Ciba Specialty Chemicals Co., Ltd. was used.
 〔レーザー彫刻工程〕
 上記のレーザー彫刻用印刷版原版Fに対して、炭酸ガスレーザー彫刻機(商標:ZED-mini-1000、ZED社製、出力2500W炭酸ガスレーザー(コーヒレント社製)を搭載)を用いてレーザー彫刻を行った。彫刻は、彫刻深さ0.50mmとし、ピッチ設定:2,400DPIの条件で、5m2のベタ部分を彫刻した。
[Laser engraving process]
Laser engraving is applied to the above printing plate precursor F for laser engraving using a carbon dioxide laser engraving machine (trademark: ZED-mini-1000, manufactured by ZED, equipped with a 2500 W carbon dioxide laser (produced by Coherent)). went. The sculpture was engraved on a solid portion of 5 m 2 with a sculpture depth of 0.50 mm and a pitch setting of 2,400 DPI.
 〔吸引工程〕
 レーザービームが照射されるレーザー彫刻部には空気が吹き付けられ、レーザー彫刻部で発生する分解生成物は、炭酸ガスレーザー彫刻機の外に吸引により排出される。排気ガスの流量は、毎分2立方メートルであった。
[Suction process]
Air is blown onto the laser engraving unit irradiated with the laser beam, and decomposition products generated in the laser engraving unit are discharged out of the carbon dioxide laser engraving machine by suction. The exhaust gas flow rate was 2 cubic meters per minute.
 〔処理工程〕
 以下に示すアルカリ性水溶液を50リットルのポリ容器に入れ、管の外径が70mmのパイプを液中に挿入し、このパイプを通じて、吸引工程で吸引した分解生成物をアルカリ性水溶液と接触させて、レーザー彫刻で発生する分解生成物を捕集した。
[Processing process]
The alkaline aqueous solution shown below is put in a 50 liter plastic container, a pipe having an outer diameter of 70 mm is inserted into the liquid, and the decomposition product sucked in the suction process is brought into contact with the alkaline aqueous solution through this pipe, and laser The decomposition products generated by engraving were collected.
 (アルカリ性水溶液)
 アルカリ性水溶液は、純水に水酸化ナトリウム(NaOH、和光純薬工業株式会社製)を添加し、pH9の水酸化ナトリウム水溶液とした。
(Alkaline aqueous solution)
As the alkaline aqueous solution, sodium hydroxide (NaOH, manufactured by Wako Pure Chemical Industries, Ltd.) was added to pure water to obtain a pH 9 sodium hydroxide aqueous solution.
 〔固形物の捕集率〕
 上記のようにして捕集した分解生成物について、粘調物、すなわち、固形物の捕集率を評価した。
 具体的には、50mLナスフラスコに、処理工程後のアルカリ性水溶液20mLを測りとり、フラスコを液体窒素の中に浸した。液が充分に凍結した後、0.3Torr、12hの条件で凍結乾燥を行い、溶媒成分を揮散させた。凍結乾燥後のフラスコの重量から、予め測定していた風袋の重量を引くことで、乾固した固形物の重さを得た。
 固形物捕集率は、5.0m2彫刻した際の、100%捕集時の固形物量から算出した。
 固形物捕集率の評価は、AA:80%以上、A:50%以上、80%未満、B:30%以上、50%未満、C:30未満、として評価した。その結果、評価はAであった。
[Solid collection rate]
About the decomposition | disassembly product collected as mentioned above, the collection rate of a viscous thing, ie, a solid substance, was evaluated.
Specifically, 20 mL of the alkaline aqueous solution after the treatment step was measured in a 50 mL eggplant flask, and the flask was immersed in liquid nitrogen. After the liquid was sufficiently frozen, lyophilization was performed under the conditions of 0.3 Torr and 12 h to volatilize the solvent component. The weight of the dried solid was obtained by subtracting the previously measured tare weight from the weight of the flask after lyophilization.
The solid matter collection rate was calculated from the amount of solid matter at the time of 100% collection when 5.0 m 2 was engraved.
The solids collection rate was evaluated as AA: 80% or more, A: 50% or more, less than 80%, B: 30% or more, less than 50%, or C: 30. As a result, the evaluation was A.
 〔ガスの捕集率〕
 処理工程の前後で、ガス中に含まれるアセトアルデヒド濃度を定量し、ガス捕集率を算出した。
 処理工程の前後それぞれにおいて、シリンジを用いてサンプルガス1Lを誘導体カートリッジ(Sep-pak DNPH-Silica Plus Short Catridge)に通じ、ガス成分を吸着した。カートリッジにアセトニトリル(和光純薬工業株式会社製)を通じ成分を溶出させた後、メスアップした試料を測定サンプルとし、高速液体クロマトグラフ(株式会社島津製作所製)を用いてアルデヒド濃度を測定した。
 ガス捕集率の評価は、(処理工程後のアルデヒド濃度/処理工程前のアルデヒド濃度)が、
AA:20%未満、A:20%以上、50%未満、B:50%以上、70%未満、C:70以上、として評価した。その結果、評価はAであった。
[Gas collection rate]
Before and after the treatment step, the concentration of acetaldehyde contained in the gas was quantified, and the gas collection rate was calculated.
Before and after the treatment step, 1 L of sample gas was passed through a derivative cartridge (Sep-pak DNPH-Silica Plus Short Catridge) using a syringe to adsorb gas components. After elution of components through the cartridge through acetonitrile (Wako Pure Chemical Industries, Ltd.), the measured sample was used as a measurement sample, and the aldehyde concentration was measured using a high performance liquid chromatograph (Shimadzu Corporation).
Evaluation of gas collection rate is (aldehyde concentration after treatment step / aldehyde concentration before treatment step)
AA: Less than 20%, A: 20% or more, less than 50%, B: 50% or more, less than 70%, C: 70 or more. As a result, the evaluation was A.
 〔分散性〕
 処理工程後の液500mLをポリ容器に採取し、経時での液状態から分散性を評価した。
 分散性の評価は、サンプル採取から、AA:5日後も沈降無し、A:3日以上、5日未満で一部沈降、B:1日以上、3日未満で一部沈降、C:1日未満で一部沈降、として評価した。その結果、評価はBであった。
[Dispersibility]
500 mL of the liquid after the treatment step was collected in a plastic container, and the dispersibility was evaluated from the liquid state over time.
Evaluation of dispersibility is as follows: AA: No sedimentation after 5 days, A: 3 days or more, partial sedimentation in less than 5 days, B: 1 day or more, partial sedimentation in less than 3 days, C: 1 day Less than, it was evaluated as partially sedimented. As a result, the evaluation was B.
<実施例2>
 レーザー彫刻を行うレーザー彫刻用印刷版原版Fの材料である樹脂組成物を以下に記載する樹脂組成物Bに変更した以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はA、ガス捕集率はA、分散性はBであった。
<Example 2>
A laser engraving printing plate is produced in the same manner as in Example 1 except that the resin composition that is a material of the printing plate precursor F for laser engraving that performs laser engraving is changed to the resin composition B described below. The collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was A, the gas collection rate was A, and the dispersibility was B.
 (樹脂組成物B)
 撹拌羽及び冷却管をつけた3つ口フラスコ中に、バインダーポリマーとして、UBEPOL BR150:ポリブタジエン(宇部興産株式会社製)を、固形分全重量に対し73重量%、および、溶剤として、n-ヘプタンを入れ、撹拌しながら70℃で180分間加熱しポリマーを溶解させた。
 その後、多官能モノマーとして、HDDA:ヘキサンジオールジアクリレート(新中村化学工業株式会社製)を固形分全重量に対し10重量%、重合開始剤として、パーブチルZ:t-ブチルパーオキシベンゾエート(日油株式会社製)を固形分全重量に対し2重量%、光熱変換剤として、カーボンブラック(商品名:#45L、三菱化学株式会社製)を固形分全重量に対し15重量%それぞれ添加し、10分撹拌した。この操作により、流動性のある樹脂層用塗布液である樹脂組成物Bを得た。
(Resin composition B)
In a three-necked flask equipped with a stirring blade and a condenser tube, UBEPOL BR150: polybutadiene (manufactured by Ube Industries Co., Ltd.) as a binder polymer was 73% by weight with respect to the total solid content, and n-heptane was used as a solvent. And heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
Thereafter, HDDA: hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content, and perbutyl Z: t-butyl peroxybenzoate (NOF) as a polymerization initiator. Co., Ltd.) is 2% by weight based on the total weight of the solid content, and carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content. Stir for minutes. By this operation, a resin composition B, which is a fluid coating solution for the resin layer, was obtained.
<実施例3>
 レーザー彫刻を行うレーザー彫刻用印刷版原版Fの材料である樹脂組成物を以下に記載する樹脂組成物Cに変更した以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はB、ガス捕集率はA、分散性はBであった。
<Example 3>
A laser engraving printing plate was produced in the same manner as in Example 1 except that the resin composition as the material of the laser engraving printing plate precursor F for performing laser engraving was changed to the resin composition C described below. The collection rate and dispersibility were evaluated. As a result of the evaluation, the solids collection rate was B, the gas collection rate was A, and the dispersibility was B.
 (樹脂組成物C)
 撹拌羽及び冷却管をつけた3つ口フラスコ中に、バインダーポリマーとして、D-1102:ポリスチレン-ポリブタジエン-ポリスチレン(クレイトンポリマージャパン株式会社製)を固形分全重量に対し73重量%、および、溶剤として、シクロヘキサノンを入れ、撹拌しながら70℃で180分間加熱しポリマーを溶解させた。
 その後、多官能モノマーとして、HDDA:ヘキサンジオールジアクリレート(新中村化学工業株式会社製)を固形分全重量に対し10重量%、重合開始剤として、パーブチルZ:t-ブチルパーオキシベンゾエート(日油株式会社製)を固形分全重量に対し2重量%、光熱変換剤として、カーボンブラック(商品名:#45L、三菱化学株式会社製)を固形分全重量に対し15重量%それぞれ添加し、10分撹拌した。この操作により、流動性のある樹脂層用塗布液である樹脂組成物Cを得た。
(Resin composition C)
In a three-necked flask equipped with a stirring blade and a cooling tube, as a binder polymer, D-1102: polystyrene-polybutadiene-polystyrene (manufactured by Kraton Polymer Japan Co., Ltd.) is 73% by weight with respect to the total solid content, and a solvent. Then, cyclohexanone was added and heated at 70 ° C. for 180 minutes with stirring to dissolve the polymer.
Thereafter, HDDA: hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a polyfunctional monomer was 10% by weight based on the total weight of the solid content, and perbutyl Z: t-butyl peroxybenzoate (NOF) as a polymerization initiator. Co., Ltd.) is 2% by weight based on the total weight of the solid content, and carbon black (trade name: # 45L, manufactured by Mitsubishi Chemical Corporation) is added as a photothermal conversion agent at 15% by weight based on the total weight of the solid content. Stir for minutes. By this operation, a resin composition C, which is a fluid coating liquid for the resin layer, was obtained.
<実施例4>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを10とした以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はA、ガス捕集率はA、分散性はBであった。
<Example 4>
A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 10. As a result of the evaluation, the solid collection rate was A, the gas collection rate was A, and the dispersibility was B.
<実施例5>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを12とした以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 5>
A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. The collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
<実施例6>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを12とした以外は、実施例2と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 6>
A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 2 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
<実施例7>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを12とした以外は、実施例3と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はB、ガス捕集率はA、分散性はBであった。
<Example 7>
A laser engraving printing plate was produced and the collection rate and dispersibility were evaluated in the same manner as in Example 3 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 12. As a result of the evaluation, the solids collection rate was B, the gas collection rate was A, and the dispersibility was B.
<実施例8>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを14とした以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 8>
A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 14, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
<実施例9>
 アルカリ性水溶液の種類を変更した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 9>
A laser engraving printing plate was produced in the same manner as in Example 5 except that the type of the alkaline aqueous solution was changed, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
 (アルカリ性水溶液)
 アルカリ性水溶液は、純水に水酸化カリウム(KOH、和光純薬工業株式会社製)を添加し、pH12の水酸化カリウム水溶液とした。
(Alkaline aqueous solution)
The alkaline aqueous solution was prepared by adding potassium hydroxide (KOH, manufactured by Wako Pure Chemical Industries, Ltd.) to pure water to obtain a pH 12 aqueous potassium hydroxide solution.
<実施例10>
 アルカリ性水溶液の種類を変更した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 10>
A laser engraving printing plate was produced in the same manner as in Example 5 except that the type of the alkaline aqueous solution was changed, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
 (アルカリ性水溶液)
 アルカリ性水溶液は、純水に次亜塩素酸ナトリウム(NaClO、和光純薬工業株式会社製)を1重量%添加した。pHは12とした。
(Alkaline aqueous solution)
In the alkaline aqueous solution, 1% by weight of sodium hypochlorite (NaClO, manufactured by Wako Pure Chemical Industries, Ltd.) was added to pure water. The pH was 12.
<実施例11>
 さらに、界面活性剤:ソフタゾリンLPB-R(川研ファインケミカル株式会社製)を10重量%添加した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はB、分散性はAであった。
<Example 11>
Further, a laser engraving printing plate was produced in the same manner as in Example 5 except that 10% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added. Was evaluated. As a result of the evaluation, the solid collection rate was AA, the gas collection rate was B, and the dispersibility was A.
<実施例12>
 さらに、界面活性剤:ソフタゾリンLPB-R(川研ファインケミカル株式会社製)を30重量%添加した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はB、分散性はAAであった。
<Example 12>
Furthermore, a laser engraving printing plate was produced in the same manner as in Example 5 except that 30% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) was added. Was evaluated. As a result of the evaluation, the solids collection rate was AA, the gas collection rate was B, and the dispersibility was AA.
<実施例13>
 さらに、消泡剤:TSA739(株式会社タナック製)を1重量%添加した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はA、分散性はBであった。
<Example 13>
Further, a laser engraving printing plate was produced in the same manner as in Example 5 except that 1% by weight of an antifoaming agent: TSA739 (manufactured by Tanac Co., Ltd.) was added, and the collection rate and dispersibility were evaluated. . As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was A, and the dispersibility was B.
<実施例14>
 さらに、界面活性剤:ソフタゾリンLPB-R(川研ファインケミカル株式会社製)を30重量%、消泡剤:TSA739(株式会社タナック製)を1重量%添加した以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はAA、分散性はAAであった。
<Example 14>
Further, in the same manner as in Example 5, except that 30% by weight of surfactant: Softazoline LPB-R (manufactured by Kawaken Fine Chemical Co., Ltd.) and 1% by weight of antifoaming agent: TSA739 (manufactured by Tanac Co., Ltd.) were added. The laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was AA, and the dispersibility was AA.
<実施例15>
 処理工程中に、超音波発生装置(ブランソン製 投げ込み型超音波振動子、40kHz)を用いて、ポリ容器内のアルカリ性水溶液を加振してキャビテーションを発生させた以外は、実施例5と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はAA、分散性はBであった。
<Example 15>
Except that the cavitation was generated by exciting the alkaline aqueous solution in the plastic container using an ultrasonic generator (Branson's throwing type ultrasonic vibrator, 40 kHz) during the treatment process. The laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was AA, and the dispersibility was B.
<実施例16>
 処理工程中に、超音波発生装置(ブランソン製 投げ込み型超音波振動子、40kHz)を用いて、ポリ容器内のアルカリ性水溶液を加振してキャビテーションを発生させた以外は、実施例12と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はAA、ガス捕集率はAA、分散性はAAであった。
<Example 16>
During the treatment process, the cavitation was generated by exciting the alkaline aqueous solution in the plastic container using an ultrasonic generator (Branson's throw-in type ultrasonic vibrator, 40 kHz). The laser engraving printing plate was manufactured, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid matter collection rate was AA, the gas collection rate was AA, and the dispersibility was AA.
<比較例1>
 処理工程において、アルカリ性水溶液に代えてpH7の水を用いた以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はA、分散性はBであった。
<Comparative Example 1>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that water having a pH of 7 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
<比較例2>
 水酸化ナトリウムの含有量を変更し、アルカリ性水溶液のpHを8とした以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はA、分散性はBであった。
<Comparative example 2>
A laser engraving printing plate was produced in the same manner as in Example 1 except that the content of sodium hydroxide was changed and the pH of the alkaline aqueous solution was set to 8, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
<比較例3>
 処理工程において、水酸化ナトリウム水溶液に代えてpH8のマイクロゲル水溶液を用いた以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はA、分散性はBであった。
 なお、マイクロゲル水溶液は、マイクロゲル(株式会社カルモア製)を純水で5倍に希釈したものを用いた。
<Comparative Example 3>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that a pH 8 microgel aqueous solution was used instead of the sodium hydroxide aqueous solution, and the collection rate and dispersibility were evaluated. . As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
In addition, the microgel aqueous solution used what diluted microgel (made by Calmore Co., Ltd.) 5 times with the pure water.
<比較例4>
 処理工程において、アルカリ性水溶液に代えて、pH3の塩酸を用いた以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はA、分散性はBであった。
 なお、塩酸は、純水に、HCl(和光純薬工業株式会社製)を添加し、所定のpHにした。
<Comparative example 4>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that hydrochloric acid having a pH of 3 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
The hydrochloric acid was adjusted to a predetermined pH by adding HCl (manufactured by Wako Pure Chemical Industries, Ltd.) to pure water.
<比較例5>
 処理工程において、アルカリ性水溶液に代えて、pH1の塩酸を用いた以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はA、分散性はBであった。
 なお、塩酸は、純水に、HCl(和光純薬工業株式会社製)を添加し、所定のpHにした。
<Comparative Example 5>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that hydrochloric acid having a pH of 1 was used instead of the alkaline aqueous solution, and the collection rate and dispersibility were evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was A, and the dispersibility was B.
The hydrochloric acid was adjusted to a predetermined pH by adding HCl (manufactured by Wako Pure Chemical Industries, Ltd.) to pure water.
<比較例6>
 処理工程において、アルカリ性水溶液に代えて、エタノール(EtOH、和光純薬工業株式会社製)を用いた以外は、実施例1と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はC、分散性はCであった。
<Comparative Example 6>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 1 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were Sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C.
 <比較例7>
 処理工程において、アルカリ性水溶液に代えて、エタノール(EtOH、和光純薬工業株式会社製)を用いた以外は、実施例2と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はC、分散性はCであった。
<Comparative Example 7>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 2 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were Sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C.
 <比較例8>
 処理工程において、アルカリ性水溶液に代えて、エタノール(EtOH、和光純薬工業株式会社製)を用いた以外は、実施例3と同様にして、レーザー彫刻印刷版の製造を行い、捕集率および分散性の評価を行った。評価の結果、固形物捕集率はC、ガス捕集率はC、分散性はCであった。
 各実施例および比較例の評価結果を表1に示す。
<Comparative Example 8>
In the treatment step, a laser engraving printing plate was produced in the same manner as in Example 3 except that ethanol (EtOH, manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of the alkaline aqueous solution, and the collection rate and dispersion were Sexuality was evaluated. As a result of the evaluation, the solid collection rate was C, the gas collection rate was C, and the dispersibility was C.
Table 1 shows the evaluation results of the examples and comparative examples.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 第1表に示す結果から、レーザー彫刻において発生する分解生成物を、pHが9以上のアルカリ性水溶液に接触させて捕集する本発明の実施例1~16は、比較例1~8に対して、固形物の捕集率が向上することがわかる。
 また、実施例1,4,5,8,9,10の比較から、アルカリ性水溶液のpHが高いほど固形物の捕集率が向上しており、pH10以上が好ましく、12以上がより好ましいことがわかる。
 また、実施例1~3、5~7の比較から、ポリビニルブチラール、ポリブタジエン等の酸化反応によりカルボニル基が発生する材料をメインバインダーとする印刷版原版の場合に、固形物の捕集率が高くなり、より好適であることがわかる。
From the results shown in Table 1, Examples 1 to 16 of the present invention in which decomposition products generated in laser engraving are collected by contacting with an alkaline aqueous solution having a pH of 9 or more are compared with Comparative Examples 1 to 8. It can be seen that the solids collection rate is improved.
Moreover, from the comparison of Examples 1, 4, 5, 8, 9, and 10, the higher the pH of the alkaline aqueous solution, the better the solids collection rate, and the pH is preferably 10 or more, and more preferably 12 or more. Recognize.
From the comparison of Examples 1 to 3 and 5 to 7, the solid plate collection rate is high in the case of a printing plate precursor using a material that generates a carbonyl group by an oxidation reaction such as polyvinyl butyral and polybutadiene as the main binder. It turns out that it is more suitable.
 また、実施例5,11,12,14の比較から、アルカリ性水溶液に界面活性剤を添加することにより、分散性が向上することがわかる。
 また、実施例12,14の比較から、アルカリ性水溶液に界面活性剤に加えて消泡剤を添加することにより、ガス捕集率が向上することがわかる。
 また、実施例5,12,15,16の比較から、アルカリ性水溶液にキャビテーションを発生させることにより、ガス捕集率が向上することがわかる。
 以上の結果から本発明の効果は明らかである。
Moreover, it turns out that a dispersibility improves by adding surfactant to alkaline aqueous solution from the comparison of Example 5, 11, 12, 14.
Moreover, it turns out that the gas collection rate improves by adding a defoamer in addition to surfactant to alkaline aqueous solution from the comparison of Examples 12 and 14.
Moreover, it turns out that the gas collection rate improves by generating cavitation in alkaline aqueous solution from the comparison of Examples 5, 12, 15, and 16.
The effects of the present invention are clear from the above results.
  10、40 処理装置
  12 スクラバー塔
  14 循環タンク
  16、42 ガス入口
  18 シャワーノズル
  20 ポンプ
  22 充填剤
  24、54 ガス出口
  46、50 、案内板
  48 ノズル
  52 水切り板
 100 集塵機
 104 集塵機本体
 110 レーザー彫刻機
 112 ドラム
 114 露光ヘッド
 116 吹付ノズル
 118 吸込フード
 120、130 配管
DESCRIPTION OF SYMBOLS 10, 40 Processing apparatus 12 Scrubber tower 14 Circulation tank 16, 42 Gas inlet 18 Shower nozzle 20 Pump 22 Filler 24, 54 Gas outlet 46, 50, Guide plate 48 Nozzle 52 Drain plate 100 Dust collector 104 Dust collector main body 110 Laser engraving machine 112 Drum 114 Exposure head 116 Spray nozzle 118 Suction hood 120, 130 Piping

Claims (6)

  1.  1層以上の硬化層を有するレーザー彫刻用印刷版原版の前記硬化層をレーザー彫刻するレーザー彫刻工程と、
     前記レーザー彫刻工程において発生する分解生成物を、pHが9以上のアルカリ性水溶液に接触させて捕集する捕集工程と、を有することを特徴とするレーザー彫刻印刷版の製造方法。
    A laser engraving step of laser engraving the cured layer of the printing plate precursor for laser engraving having one or more cured layers;
    And a collection step of collecting the decomposition product generated in the laser engraving step in contact with an alkaline aqueous solution having a pH of 9 or more.
  2.  前記硬化層が、酸化反応によりカルボキシル基もしくは水酸基が発生する材料をバインダーとして含有するものである請求項1に記載のレーザー彫刻印刷版の製造方法。 The method for producing a laser engraving printing plate according to claim 1, wherein the hardened layer contains a material that generates a carboxyl group or a hydroxyl group by an oxidation reaction as a binder.
  3.  前記アルカリ性水溶液が、界面活性剤を含有する請求項1または2に記載のレーザー彫刻印刷版の製造方法。 The method for producing a laser engraving printing plate according to claim 1 or 2, wherein the alkaline aqueous solution contains a surfactant.
  4.  前記アルカリ性水溶液が、消泡剤を含有する請求項1~3のいずれか1項に記載のレーザー彫刻印刷版の製造方法。 The method for producing a laser engraving printing plate according to any one of claims 1 to 3, wherein the alkaline aqueous solution contains an antifoaming agent.
  5.  前記捕集工程は、前記分解生成物と前記アルカリ性水溶液とを、ノズルを通過させて気液混合させることにより、前記分解生成物を捕集する請求項1~4のいずれか1項に記載のレーザー彫刻印刷版の製造方法。 The collection step according to any one of claims 1 to 4, wherein the collection step collects the decomposition product by allowing the decomposition product and the alkaline aqueous solution to pass through a nozzle to be gas-liquid mixed. Manufacturing method of laser engraving printing plate.
  6.  前記捕集工程において、前記アルカリ性水溶液にキャビテーションを発生させる請求項5に記載のレーザー彫刻印刷版の製造方法。 The method for producing a laser engraving printing plate according to claim 5, wherein cavitation is generated in the alkaline aqueous solution in the collecting step.
PCT/JP2014/065738 2013-06-28 2014-06-13 Method for manufacturing laser-engraved printing plate WO2014208366A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010155435A (en) * 2009-01-05 2010-07-15 Asahi Kasei E-Materials Corp Debris eliminating method and debris eliminating apparatus
JP2012200892A (en) * 2011-03-23 2012-10-22 Fujifilm Corp Resin composition for laser engraving, original plate of relief printing plate for laser engraving and method of producing the same, and relief printing plate and method of making the same
JP2013043408A (en) * 2011-08-25 2013-03-04 Fujifilm Corp Manufacturing apparatus for letterpress printing plate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010155435A (en) * 2009-01-05 2010-07-15 Asahi Kasei E-Materials Corp Debris eliminating method and debris eliminating apparatus
JP2012200892A (en) * 2011-03-23 2012-10-22 Fujifilm Corp Resin composition for laser engraving, original plate of relief printing plate for laser engraving and method of producing the same, and relief printing plate and method of making the same
JP2013043408A (en) * 2011-08-25 2013-03-04 Fujifilm Corp Manufacturing apparatus for letterpress printing plate

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