WO2014199247A1 - A thin film sensor - Google Patents
A thin film sensor Download PDFInfo
- Publication number
- WO2014199247A1 WO2014199247A1 PCT/IB2014/061281 IB2014061281W WO2014199247A1 WO 2014199247 A1 WO2014199247 A1 WO 2014199247A1 IB 2014061281 W IB2014061281 W IB 2014061281W WO 2014199247 A1 WO2014199247 A1 WO 2014199247A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensor
- thin film
- film circuit
- membrane
- voltage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/0041—Transmitting or indicating the displacement of flexible diaphragms
- G01L9/0051—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance
- G01L9/0052—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance of piezoresistive elements
- G01L9/0055—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance of piezoresistive elements bonded on a diaphragm
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/02—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in ohmic resistance, e.g. of potentiometers, electric circuits therefor, e.g. bridges, amplifiers or signal conditioning
- G01L9/04—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in ohmic resistance, e.g. of potentiometers, electric circuits therefor, e.g. bridges, amplifiers or signal conditioning of resistance-strain gauges
Definitions
- the present invention relates to a sensor, such as a pressure sensor, comprising measuring electronics including a thin film circuit deposited on an isolation layer.
- US 5,681,997 discloses a polycrystalline pressure sensor formed by depositing polycrystalline silicon piezoresistors on a polycrystalline sensing diaphragm .
- the piezoresistors are arranged in a Wheatstone bridge configuration .
- an alternating differential signal is applied across the input of the Wheatstone bridge.
- a measured voltage difference between the output terminals of the Wheatstone bridge is used to detect imbalance in the electrical piezoresistors that corresponds to pressure applied to the sensor.
- Sensors comprising a thin film circuit are also known . Such sensors are often cost effective to manufacture.
- US 4,777,826 discloses a strain gauge sensor for providing an electrical output responsive to a parameter applied to a substrate.
- a homogeneous thin film circuit is deposited on an insulating layer which is deposited on a substrate of single-crystal material.
- a passivation layer is provided on top of the thin film circuit.
- the material used for the thin film circuit must be selected to be relatively resistant towards corrosion.
- the thin film circuit must be coated, e.g. with a passivation layer, in order to reduce corrosion. Applying such a coating or passivation layer may introduce strain in the sensor, Such strain may result in strain relieve over time, which in turn may cause the sensor to drift.
- the invention provides a sensor comprising : - a membrane, an isolation layer arranged on the membrane,
- - measuring electronics comprising a thin film circuit deposited on the isolation layer, and a power supply arranged to supply a quasi-DC voltage to the thin film circuit.
- membrane' should be interpreted to mean a structure which is flexible, and thereby is capable of deflecting in response to a force being applied to the membrane, e.g. due to a difference in pressure between a first side of the membrane and a second, opposite, side of the membrane.
- isolation layer is arranged on the membrane.
- 'isolation layer' should be interpreted to mean a layer of a material which provides electrical isolation between the membrane and objects arranged on an opposite side of the isolation layer
- the sensor further comprises measuring electronics comprising a thin film circuit deposited on the isolation layer.
- the thin film circuit is electrically isolated from the membrane by means of the isolation layer.
- the thin film circuit is capable of following deflections of the membrane, and thereby the thin film circuit provides the actual measuring performed by the sensor.
- the senor comprises a power supply arranged to supply a quasi-DC voltage to the thin film circuit.
- the term 'quasi-DC voltage' should be interpreted to mean a DC voltage signal which is alternatingly switched between an upper voltage level and a lower voltage level, in such a manner that the upper voltage level is supplied to one supply node of the thin film circuit when the lower voltage level is supplied to another supply node of the thin film circuit, and vice versa .
- the voltage levels are reversed, so that the voltage level supplied to one node is switched from the upper level to the lower level, while the voltage level supplied to the another node is switched from the lower level to the upper level, etc.
- the measuring electronics comprises a thin film circuit, which provides the actual measuring performed by the sensor, because this is a cost effective way of manufacturing a sensor.
- the physical dimensions of a thin film circuit are normally very small. Therefore the dielectric strength between the individual components of the thin film circuit is relatively high, e.g. In the order of kV/m . This high dielectric strength, in combination with moisture, presents a very aggressive environment. This aggressive environment increases the risk of galvanic corrosion of the thin film circuit.
- the power supply is arranged to supply a quasi-DC voltage to the thin film circuit, because reversing the voltage levels as described above prevents galvanic corrosion of the thin film circuit, due to the alternating anode-cathode polarisation. Thereby corrosion is reduced, and the lifetime of the sensor prolonged, without having to apply a coating or passivation layer on top of the thin film circuit. Accordingly, drift of the sensor due to strain introduced when applying a coating or passivation iayer is avoided .
- a sensor which is cost effective to manufacture, has a long lifetime, and provides reliable measurements.
- the thin film circuit may be or comprises a Wheatstone bridge. According to this specification,
- the quasi-DC voltage may advantageously be supplied in the manner described above to the two input terminals of the Wheatstone bridge.
- the isolation Iayer may be made from SiO 2 .
- another electrically isolating material may be used, e.g . another silicon based material, such as Si 3 N 4 .
- the membrane may be mounted on or form part of a support structure.
- the support structure may, e.g., be a rigid frame part, e.g . made from a metal, such as stainless steel.
- the sensor may further comprise an electrically conductive guarding Iayer being arranged between the thin film circuit and the support structure. Since the guarding Iayer is electrically conductive, it is possible to ensure that the guarding Iayer is at a desired electrical potential by means of suitable electrical connections. Thereby it is possible to minimise the difference in electrical potential between the thin film circuit and the guarding Iayer. It is not possible to control the electrical potential of the support structure, and therefore a difference in electrical potential may exist between the electrical components of the thin film circuit and the support structure.
- EMI electromagnetic interference
- the guarding layer may be electrically isolated from the membrane and/or from the thin fi lm structure.
- the thin film circuit may be metal based, i.e. it may be made from a metal or an alloy. According to this embodiment, the thin film circuit is made from an electrically conductive material .
- the thin film circuit may be made from NiCr. Ni is often used for bonding pads. Thus, a thin film circuit made from NiCr can easily be obtained, simply by adding Cr in the sputtering process.
- the thin film circuit may be made from another suitable metal or alloy, such as TaN ,
- the sensor may be a strain gauge.
- the sensor measures deflections of the membrane caused by forces acting on the membrane.
- the forces may, e.g ., be due to a pressure difference across the membrane, or due to strain or stress in a structure having the membrane attached thereto.
- the thin film circuit is or comprises a
- the strain may be measured by measuring voltage variations at the output terminals of the Wheatstone bridge.
- the senor may be a pressure sensor.
- the sensor may advantageously measure pressure differences across the membrane. This may, e.g., be done by measuring deflections of the membrane, due to the pressure differences, and the sensor may, in this case, be a strain gauge as described above.
- the sensor may be a temperature sensor, a stress gauge, or any other suitable kind of sensor.
- the measuring electronics may further comprise a switching arrangement, said switching arrangement being arranged to generate a quasi-DC voltage signal and to supply the generated quasi-DC voltage signal to the thin film circuit.
- the power supply is a DC power supply
- the switching arrangement ensures that the voltage supplied to the thin film circuit is a quasi-DC voltage.
- Fig. 1 is an exploded view of a sensor according to an embodiment of the invention
- Fig. 2 is a diagrammatic view of a sensor according to a first embodiment of the invention
- Fig. 3 is a diagrammatic view of a sensor according to a second embodiment of the invention.
- Fig . 4 illustrates voltages supplied to the sensor of Fig . 2.
- Fig. 1 is an exploded view of a sensor 1 according to an embodiment of the invention .
- the sensor 1 comprises a support structure 2 defining a membrane (not visible) .
- An isolation layer 3 is mounted on the membrane, and a thin film circuit in the form of a Wheatstone bridge 4 is deposited onto the isolation layer 3.
- the isolation layer 3 electrically isolates the Wheatstone bridge 4 from the membrane, and thereby the support structure 2.
- the Wheatstone bridge 4 is a thin film circuit, since it is very cost effective to provide the Wheatstone bridge 4, and thereby manufacture the sensor 1.
- Fig . 2 is a diagrammatic view of a sensor 1 according to a first embodiment of the invention.
- the sensor 1 comprises a thin film circuit in the form of a Wheatstone bridge 4 which is deposited onto an isolation layer (not shown) .
- a power supply is arranged to supply a first voltage level, V 1 , in the form of a quasi-DC voltage to a first node 5 of the Wheatstone bridge 4, and a second voltage, V 2 , in the form of a quasi-DC voltage to a second node 6 of the Wheatstone bridge 4.
- V 1 and V 2 both alternate between an upper level and a lower level In such a manner that the voltage is initially maintained substantially constant at the upper level, then switched abruptly to the lower level and maintained substantially constant at the lower level before being switched abruptly back to the upper level, etc.
- each of the quasi-DC voltages, V 1 and V 2 defines a period, e.g . being the time elapsing from the voltage is switched to the upper level until the voltage is once again switched to the upper level.
- the upper voltage level is supplied to the first node 5
- the lower voltage level is supplied to the second node 6, and vice versa .
- Wheatstone bridge 4 in the form of a thin film circuit without risking that the lifetime of the sensor 1 is unacceptably short, and without having to apply a coating or passivation layer onto the Wheatstone bridge 4.
- the sensor 1 of Fig . 2 may be operated in the following manner.
- Measuring electronics are connected to nodes 7 and 8 of the Wheatstone bridge 4.
- Quasi-DC voltages, V 1 and V 2 are supplied to the nodes 5 and 6 as described above.
- Changes in a quantity to be measured such as pressure, strain, stress, temperature, etc., cause the resistance of the resistors of the Wheatstone bridge 4 to change. This will, in turn, cause the voltage difference between the nodes 7 and 8 to change.
- This change in voltage difference is detected by the measuring electronics, and is used for deriving the changes in the quantity being measured.
- an absolute value of the quantity being measured can be derived.
- Fig. 3 is a diagrammatic view of a sensor 1 according to a second embodiment of the invention.
- the sensor 1 of Fig. 3 is very similar to the sensor 1 of Fig . 2, and it will therefore not be described in detail here.
- the sensor 1 of Fig . 3 comprises a switching arrangement 9 comprising four switches 10, 11, 12, 13 which can be alternatingly opened and closed.
- the switches 10, 11, 12, 13 are shown in the open position.
- the switching arrangement 9 is electrically connected between a DC power supply 14 and the Wheatstone bridge 4.
- switch 10 and switch 13 are closed, and switch 11 and switch 12 are open, an upper voltage level is supplied to the second node 6 of the Wheatstone bridge 4, and a lower voltage level is supplied to the first node 5 of the Wheatstone bridge 4.
- switch 10 and switch 13 are open, and switch 11 and switch 12 are closed, a lower voltage level is supplied to the second node 6 of the Wheatstone bridge 4, and an upper voltage level is supplied to the first node 5 of the Wheatstone bridge 4.
- Fig. 4 illustrates the quasi-DC voltages, V 1 and V 2 , supplied to the nodes 5, 6 of the
- Wheatstone bridge 4 is at the lower level, and vice versa.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measuring Fluid Pressure (AREA)
- Measuring Instrument Details And Bridges, And Automatic Balancing Devices (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE112014002776.6T DE112014002776B4 (en) | 2013-06-11 | 2014-05-08 | Thin-film sensor |
| CN201480032502.0A CN105393099B (en) | 2013-06-11 | 2014-05-08 | Thin film sensor |
| US14/895,228 US9909944B2 (en) | 2013-06-11 | 2014-05-08 | Thin film sensor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA201300354 | 2013-06-11 | ||
| DK201300354 | 2013-06-11 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014199247A1 true WO2014199247A1 (en) | 2014-12-18 |
Family
ID=50771532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2014/061281 Ceased WO2014199247A1 (en) | 2013-06-11 | 2014-05-08 | A thin film sensor |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9909944B2 (en) |
| CN (1) | CN105393099B (en) |
| DE (1) | DE112014002776B4 (en) |
| WO (1) | WO2014199247A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107117147A (en) * | 2017-04-07 | 2017-09-01 | 江苏理工学院 | A kind of automobile decoupling distributed brake system hand controls manipulation device |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102017108582A1 (en) | 2017-04-21 | 2018-10-25 | Epcos Ag | Sheet resistance and thin film sensor |
| DE102017113401A1 (en) | 2017-06-19 | 2018-12-20 | Epcos Ag | Sheet resistance and thin film sensor |
| DE102017126816B4 (en) * | 2017-11-15 | 2020-03-12 | Kriwan Industrie-Elektronik Gmbh | compressor |
| US11079413B2 (en) * | 2017-12-28 | 2021-08-03 | Semiconductor Components Industries, Llc | Methods and related systems of a readout circuit for use with a wheatstone bridge sensor |
| US10969255B2 (en) * | 2018-04-20 | 2021-04-06 | Darrel Eugene Self | TIC environmental event sensor |
| US10578504B1 (en) * | 2019-09-04 | 2020-03-03 | Custom Control Sensors, LLC. | Systems and methods for high voltage rating thin film sensors |
| DE102020105210A1 (en) | 2020-02-27 | 2021-09-02 | Tdk Electronics Ag | Sensor and method of manufacturing a sensor |
| US11588493B2 (en) * | 2021-05-28 | 2023-02-21 | Taiwan Semiconductor Manufacturing Company Ltd. | Circuitry and method for reducing environmental noise |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4777826A (en) * | 1985-06-20 | 1988-10-18 | Rosemount Inc. | Twin film strain gauge system |
| DE102007011878A1 (en) * | 2007-03-13 | 2008-09-18 | Hydac Electronic Gmbh | Insulator layer system for a sensor and sensor with such an insulator layer system |
Family Cites Families (23)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4058254A (en) | 1968-01-26 | 1977-11-15 | Danfoss A/S | Temperature-monitoring and control system |
| DE3118306A1 (en) | 1981-05-08 | 1982-12-02 | Siemens AG, 1000 Berlin und 8000 München | Device for compensating the temperature drift of a piezoresistive semiconductor pressure sensor |
| DE3633790A1 (en) | 1986-10-03 | 1988-04-14 | Endress Hauser Gmbh Co | ARRANGEMENT FOR PROCESSING THE OUTPUT SIGNALS OF A RESISTANCE BRIDGE |
| JPH01147331A (en) | 1987-12-03 | 1989-06-09 | Ngk Insulators Ltd | Pressure detector |
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| JPH1078363A (en) | 1996-09-03 | 1998-03-24 | Kayaba Ind Co Ltd | Thin film sensor |
| US6134971A (en) | 1998-08-27 | 2000-10-24 | University Of Hawaii | Stress induced voltage fluctuation for measuring stress and strain in materials |
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| US6422088B1 (en) | 1999-09-24 | 2002-07-23 | Denso Corporation | Sensor failure or abnormality detecting system incorporated in a physical or dynamic quantity detecting apparatus |
| DE10160794B4 (en) * | 2001-12-11 | 2006-07-27 | Parker Hannifin Gmbh | Signal processing device for a pressure switch od. Like. |
| WO2003087149A2 (en) | 2002-04-10 | 2003-10-23 | Novozymes A/S | Bacillus licheniformis mutant host cell |
| JP2004109112A (en) | 2002-07-22 | 2004-04-08 | Denso Corp | Semiconductor sensor |
| JP2005221453A (en) | 2004-02-09 | 2005-08-18 | Denso Corp | Pressure sensor |
| US7208691B2 (en) | 2004-11-12 | 2007-04-24 | Eastman Kodak Company | Touch screen having undercut spacer dots |
| US7884432B2 (en) | 2005-03-22 | 2011-02-08 | Ametek, Inc. | Apparatus and methods for shielding integrated circuitry |
| JP4421511B2 (en) | 2005-05-30 | 2010-02-24 | 三菱電機株式会社 | Semiconductor pressure sensor |
| JP4556784B2 (en) | 2005-06-27 | 2010-10-06 | 株式会社デンソー | Pressure sensor |
| US7284438B2 (en) | 2005-11-10 | 2007-10-23 | Honeywell International Inc. | Method and system of providing power to a pressure and temperature sensing element |
| JP5518403B2 (en) | 2008-09-09 | 2014-06-11 | 株式会社東芝 | Magnetic resonance imaging apparatus and magnetic resonance imaging method |
| CN101566514B (en) * | 2009-06-02 | 2011-08-24 | 中国航天科技集团公司第四研究院第四十四研究所 | Integrated temperature thin film pressure sensor |
| CN101639391B (en) | 2009-09-07 | 2012-07-04 | 哈尔滨工业大学 | Polysilicon nanometer film pressure sensor with temperature sensor and manufacture method thereof |
| DE102011004577B4 (en) | 2011-02-23 | 2023-07-27 | Robert Bosch Gmbh | Component carrier, method for producing such a component carrier and component with a MEMS component on such a component carrier |
| US10177781B2 (en) * | 2013-06-24 | 2019-01-08 | Silicon Laboratories Inc. | Circuit including a switched capacitor bridge and method |
-
2014
- 2014-05-08 US US14/895,228 patent/US9909944B2/en active Active
- 2014-05-08 WO PCT/IB2014/061281 patent/WO2014199247A1/en not_active Ceased
- 2014-05-08 CN CN201480032502.0A patent/CN105393099B/en active Active
- 2014-05-08 DE DE112014002776.6T patent/DE112014002776B4/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4777826A (en) * | 1985-06-20 | 1988-10-18 | Rosemount Inc. | Twin film strain gauge system |
| DE102007011878A1 (en) * | 2007-03-13 | 2008-09-18 | Hydac Electronic Gmbh | Insulator layer system for a sensor and sensor with such an insulator layer system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107117147A (en) * | 2017-04-07 | 2017-09-01 | 江苏理工学院 | A kind of automobile decoupling distributed brake system hand controls manipulation device |
Also Published As
| Publication number | Publication date |
|---|---|
| DE112014002776B4 (en) | 2026-07-30 |
| DE112014002776T5 (en) | 2016-03-17 |
| CN105393099B (en) | 2018-06-19 |
| CN105393099A (en) | 2016-03-09 |
| US20160123828A1 (en) | 2016-05-05 |
| US9909944B2 (en) | 2018-03-06 |
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