WO2014193043A1 - Lifting apparatus and method of withdrawing rotor shaft of generator in combined power generation plant using same - Google Patents

Lifting apparatus and method of withdrawing rotor shaft of generator in combined power generation plant using same Download PDF

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Publication number
WO2014193043A1
WO2014193043A1 PCT/KR2013/008105 KR2013008105W WO2014193043A1 WO 2014193043 A1 WO2014193043 A1 WO 2014193043A1 KR 2013008105 W KR2013008105 W KR 2013008105W WO 2014193043 A1 WO2014193043 A1 WO 2014193043A1
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WO
WIPO (PCT)
Prior art keywords
generator
rotor shaft
lifting
lifting device
seating
Prior art date
Application number
PCT/KR2013/008105
Other languages
French (fr)
Korean (ko)
Inventor
박능출
최주몽
조영우
Original Assignee
한국남부발전 주식회사
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Publication of WO2014193043A1 publication Critical patent/WO2014193043A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/46Combinations of several jacks with means for interrelating lifting or lowering movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/025For detaching only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25Constructional features
    • B66F3/36Load-engaging elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0006Disassembling, repairing or modifying dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

Definitions

  • the present invention relates to a lifting device and a method for extracting a generator rotor shaft of a combined cycle power plant using the same, and more particularly, to disassemble the flange of the rotor shaft of the generator rotor and the rotation shaft of the steam turbine and the gas turbine, using a lifting device to After lifting, the rotor shaft is pulled out, and thus the weight of the equipment is reduced, and a lifting apparatus capable of simplifying the drawing process, and a method for extracting the rotor rotor shaft of the generator of the combined cycle power plant using the same.
  • a combined power plant is a power plant that produces electricity by using a gas turbine, a generator, and a steam turbine in combination.
  • gas turbines, generators, steam turbines are used in combination appropriately, and recently, the gas turbine, generator, steam turbine is also used as a single shaft (shaft) connected in a straight line arrangement.
  • FIG. 1 is a view schematically showing a conventional one shaft type combined cycle power plant.
  • a gas turbine (2) producing primary power by burning fuel supplied through a supply pipe (2), and a boiler using exhaust gas heat discharged to an outlet of the gas turbine (2).
  • a boiler using exhaust gas heat discharged to an outlet of the gas turbine (2).
  • the steam turbine (4) To produce steam, and to arrange the steam turbine (4), the gas turbine (2) and the steam turbine (4) in a row to produce secondary power through the steam produced, the shaft of the gas turbine (3) ) And a generator 6 for generating electricity using the rotation of the rotor shaft 8 coupled to both the shaft 5 and the steam turbine 4, respectively.
  • the steam turbine 4 may include a high pressure steam turbine and a low pressure steam turbine.
  • the rotor shaft 8 is configured to include a rotor installed across the center hole of the stator of the generator 6 and is formed longer than the length of the generator 6 and has a length of the gas turbine shaft 3. Flanges 7 and 9 which are respectively coupled to the flanges of the flange and the steam turbine shaft 5.
  • the uniaxial combined cycle power plant first uses the combustion energy of the fuel to drive the gas turbine (2) to obtain power, and generates steam through a boiler (not shown), from which the steam turbine (4) It drives to generate power secondary.
  • the long-term use of the uniaxial hybrid power generation equipment may cause damage, so the gas turbine (2), generator (6) and steam turbine (4) should be periodically disassembled and the rotor shaft of the generator (4) should be maintained.
  • a horizontal beam is installed on the disassembled movement path of the generator 6, and a frame for installing a large crane equipped with a trolley and a sliding device is mounted on the horizontal beam. Install. Then, the generator is lifted by the lifting strap of the large-capacity crane and slad laterally, and then the generator is lowered to the floor. Then, after the rotor shaft 8 is drawn out from the generator 6 by using a large-capacity crane, maintenance is performed such as repair of the bearing.
  • the present invention has been created by the necessity as described above, an object of the present invention, after disassembling the flange of the generator rotor shaft and the steam turbine and the shaft of the gas turbine, by lifting the generator using a lifting device to secure space
  • the present invention provides a lifting device capable of reducing the weight of a facility by drawing out a rotor shaft and simplifying a drawing process, and a method of extracting a generator rotor shaft of a complex power generation facility using the same.
  • the lifting device is installed on the bottom of the supporter unit mounted on the generator side by lifting the generator set distance lifts the lifting device that can easily lift the generator even in a state in which the lifting device installation space is not secured to the bottom of the generator And to provide a generator rotor shaft withdrawal method of the composite power plant using the same.
  • the lifting device of the present invention a pair is provided on both sides of the housing of the generator, the support portion is provided with a plurality of seating portions; A lift unit supported on a bottom surface of the seating unit and lifting the generator through the support unit by a lift operation; And a control unit which controls each of the elevating units to raise and lower the generator evenly by elevating to the same height.
  • the support portion the support frame is disposed on both sides of the housing of the generator, the seating portion is formed on both corners; And characterized in that it comprises a coupling member for coupling the support frame to the housing of the generator.
  • the support portion is provided with a bending prevention frame, characterized in that to prevent deformation of the support frame.
  • the seating portion is characterized in that it is reinforced by a reinforcing frame provided on the seating portion.
  • the lifting portion the bottom plate placed on the floor;
  • An installation block provided on the bottom plate and extending upward;
  • a cylinder member provided on an upper side of the installation block and in contact with a bottom surface of the seating portion.
  • the installation block is characterized in that the mutual fixing by the connecting member.
  • the method of extracting the rotor shaft of the generator of the combined cycle power plant using the lifting device of the present invention in the combined cycle power plant including the upper casing assembly and the lower casing assembly, the generator and the steam turbine is arranged in the A method of drawing out a rotor shaft of a generator, the method comprising: separating the upper casing assembly from the lower casing assembly to form a moving space in the gas turbine; Separating the shaft of the gas turbine and the rotor shaft of the generator flanged to the shaft of the steam turbine; Installing a lifting device on the generator, and elevating the generator using the lifting device; Hooking the end of the rotor shaft exposed from the generator to the end of the rotor shaft using a lifting member connected to the ceiling crane; Moving the ceiling crane to draw a portion of the rotor shaft by pulling the rotor shaft toward the moving space part with the lifting member; And walking the central portion of the rotor shaft to a lifting member, and lifting and lifting the entire rotor shaft.
  • the lifting device installation and generator lifting step the step of mounting a support frame having a seating portion using a coupling member on both sides of the generator; Disposing a lifting unit below the seating unit; And driving a cylinder member to lift the generator through the seating portion.
  • the lifting portion the bottom plate placed on the floor;
  • An installation block provided on the bottom plate and extending upward;
  • a cylinder member provided on an upper side of the installation block and in contact with a bottom surface of the seating portion.
  • the lifting device is characterized in that for lifting the generator above the height capable of withdrawing the rotor shaft through the moving space.
  • the lifting member is characterized in that withdraw 60 to 70% of the total length of the rotor shaft.
  • step of drawing out a part of the rotor shaft characterized in that it further comprises the step of supporting the bottom surface of the rotor shaft using at least one bracing member.
  • the generator rotor shaft withdrawal method of the combined cycle power plant using the lifting device according to the present invention by disassembling the flange of the shaft of the generator rotor shaft and the steam turbine and the shaft of the gas turbine, by lifting the generator using a lifting device to secure a space After the rotor shaft is drawn out, the weight of the equipment can be reduced, the drawing process can be simplified, and inspection and repair costs can be reduced.
  • Lifting device by lifting the generator set distance by installing the lifting portion on the bottom of the supporter portion mounted on the generator side can easily lift the generator even when the installation space of the lifting device is not secured to the lower part of the generator It can provide convenience in use.
  • FIG. 1 is a view showing a conventional single-axis combined cycle power generation facility.
  • FIG. 2 is a perspective view of a state in which a lifting device according to an embodiment of the present invention is installed in a generator of a complex power generation facility.
  • FIG 3 is an exploded perspective view of a lifting device according to an embodiment of the present invention.
  • FIG 4 is a view showing a state in which the generator is lifted by the lifting device according to an embodiment of the present invention.
  • Figure 5 is a state diagram for separating the upper case assembly of the gas turbine in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
  • Figure 6 is a state diagram for separating the flange in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
  • FIG. 7 is a state diagram in which a lifting device is installed and lifted on a generator in a generator rotor shaft withdrawal method of a combined cycle power plant according to an embodiment of the present invention.
  • FIG. 8 is a state diagram for hanging the lifting member on the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
  • FIG. 9 is a state diagram for drawing a part of the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
  • FIG. 10 is a state diagram in which a lifting member is hooked to a central portion of a rotor shaft in a method of extracting a generator rotor shaft of a complex power plant according to an exemplary embodiment of the present invention.
  • FIG. 11 is a flow chart showing a generator rotor shaft withdrawal process of the combined cycle power plant according to an embodiment of the present invention.
  • Figure 2 is a perspective view of a state in which the lifting device is installed in the generator of the combined cycle power plant according to an embodiment of the present invention
  • Figure 3 is an exploded perspective view of the lifting device according to an embodiment of the present invention
  • Figure 4 is 2 is a view illustrating a state in which a generator is lifted by a lifting device according to an embodiment.
  • the lifting apparatus 100 includes a support unit 20, a lifting unit 30, and a control unit 40.
  • the support part 20 is provided with a pair of both sides of the housing 160 of the generator 16 applied to the complex power generation equipment, and a plurality of seating portions 22 are provided.
  • the generator 16 is provided with a stator 162 inside the housing 160, and an installation hole 164 through which both sides of the rotor shaft 18 are inserted is formed in the center of the stator 162.
  • the lifting device 100 of the present invention may be provided on both sides of the generator 16.
  • the support unit 20 may be detachably provided at both sides of the housing 160 of the generator 16.
  • the seating part 22 serves to support the load of the generator 16 when providing the upper pressing force to the lifting part 30 to be described later.
  • the support part 20 includes a support frame 24 and a coupling member 26.
  • Support frame 24 is disposed on both sides of the housing 160 of the generator 16, the seating portion 22 is formed on both corners.
  • the support frame 24 is formed in a thick plate shape and serves to evenly distribute the entire weight of the generator 16 through the side of the housing 160.
  • the support frame 24 is preferably formed to gradually widen from the lower side to the upper side.
  • Coupling member 26 is configured to couple the support frame to the housing of the generator.
  • a plurality of coupling members 26 are detachably provided at predetermined intervals in the horizontal and vertical directions to evenly transfer the load of the housing 160 of the generator 16 to the support frame 24.
  • the support unit 20 may include a bending prevention frame 28 to prevent deformation of the support frame 24.
  • the bending prevention frame 28 has a lattice shape on the side of the support frame 24 and serves to reinforce and distribute the load when the housing 160 of the generator 16 is lifted through the support frame 24. This prevents the deformation of the support frame 24.
  • the bending prevention frame 28 is derived from the effect of increasing the thickness of the support frame 24 can prevent the support frame 24 from being deformed in various forms.
  • the bending prevention frame 28 may be fixed to the contact surface between the gratings and the side of the support frame 24 through welding.
  • the seating part 22 is reinforced while being supported by the reinforcing frame 29 provided above the seating part 22.
  • the reinforcing frame 29 is vertically bonded to the upper side of the seating portion 22 to be vertically supported by a vertical reinforcement frame (29a) is fixed to the side of the support frame 24 and horizontally in contact with the upper side of the vertical reinforcement frame (29a) It includes a horizontal reinforcing frame (29b) is fixed to the side of the support frame 24 is supported.
  • the reinforcement frame 29 may be fixed to the seating part 22 and the support frame 24 by welding.
  • the lifting portions 10 are respectively supported on the bottom surface of the seating portion 22 and are configured to lift the generator 16 through the support portion 20 by the lifting operation.
  • the lifting unit 30 includes a bottom plate 32, an installation block 34, and a cylinder member 36.
  • the bottom plate 32 is configured in a rectangular plate shape to distribute and support the load.
  • the installation block 34 is provided on the bottom plate 32 and extends upward.
  • the installation block 34 has a rectangular columnar shape and extends upward.
  • An upper side of the bottom plate 32 and an outer side surface of the installation block 34 may be provided with a reinforcement bracket 33 for reinforcing the strength of the bottom plate 32 and the installation block 34.
  • the reinforcement bracket 33 prevents the installation block 34 from being folded and flipped over from the bottom plate 32.
  • the mounting block 34 may be fixed to each other by the connecting member 38.
  • the connecting member 38 is fixed to the side of the plurality of installation blocks 34 to prevent each installation block 34 from falling to the side separately from the reinforcing bracket (33). Can be.
  • the cylinder member 36 is provided on the upper side of the installation block 34 is in contact with the bottom surface of the seating portion (22).
  • the cylinder shaft of the cylinder member 36 is in contact with the bottom surface of the seating portion 22 to be pushed upward.
  • the bottom of the seating portion 22 is formed with a groove portion can prevent the cylinder shaft of the cylinder member 36 from being separated.
  • the control unit 40 is configured to control each lifting unit 30 to raise and lower the generator 16 evenly by raising and lowering to the same height.
  • Each lifting unit 30 is provided with two cylinder members 36 so as to control all four cylinder members 36.
  • FIG. 5 is a state diagram of separating the upper case assembly of the gas turbine in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention
  • Figure 6 is a generator rotor of the complex power plant according to an embodiment of the present invention
  • Figure 7 is a state diagram of removing the flange in the shaft extraction method
  • Figure 7 is a state diagram for installing and lifting the lifting device 100 to the generator in the generator rotor shaft extraction method of the combined cycle power plant according to an embodiment of the present invention
  • FIG. 9 is a state diagram in which a lifting member is applied to a rotor shaft in a method of extracting a generator rotor shaft of a complex power generation facility according to an embodiment of the present invention
  • Figure 10 is a state diagram for drawing a portion of the rotor shaft
  • Figure 10 is the lifting in the center of the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention
  • 11 is a flow chart showing a generator rotor shaft withdrawal process of the combined cycle power plant according to an embodiment of the present invention.
  • a gas turbine 12 including an upper casing assembly 122 and a lower casing assembly 124, a generator 16, and a steam turbine 14 are arranged in a line to form a gas turbine. Heat the boiler by using the heat of the exhaust gas discharged from the (12), and supply the steam heated in the boiler to the steam turbine 14 through the pipeline to produce electricity by turning the rotor shaft 18 of the generator 16 do.
  • the rotor shaft 18 of the generator 16 is connected to the gas turbine 12 shaft 13 and the steam turbine 14 shaft 15 through coupling of the flanges 17 and 19 to receive power. .
  • the generator 16 is an important facility to be managed intensively, and after a long time of use, the rotor shaft 8 of the generator 16 should be taken out to maintain the main part of the rotor shaft 18. .
  • the upper casing assembly 122 and the lower casing assembly 124 may be fixed to each other by screwing through a flange coupling.
  • the moving space 126 is a free space required to prevent the latch when the rotor shaft 18 moves to the right.
  • S20 denotes a shaft 13 of the gas turbine 12 and a rotor shaft of the generator 16 coupled to the shaft 15 of the steam turbine 14 and the flanges 17 and 19. It is a step of separating each of (18).
  • the rotor shaft 18 is in the state which can be taken out, without the part which catches on the left-right side.
  • the heights of the lower casing assembly 124 and the steam turbine 14 of the generator 16 and the gas turbine 12 are the same, it is difficult to pull out the side of the rotor shaft 16.
  • S30 is a step of installing the lifting device 100 in the generator 16 and lifting the generator 16 using the lifting device 100.
  • the four cylinder members 36 are provided, all of which are two on one side of the generator. Therefore, the four cylinder members 36 are operated by the same length of the four shafts under the control of the control unit 40 so that the generator 16 is elevated to a uniform height.
  • the lifting unit 30 is provided on the bottom plate 32 placed on the floor, the installation block 34 provided on the bottom plate 32 and extending upward, and the installation block 34 above. It comprises a cylinder member 36 in contact with the bottom of the seating portion 22.
  • Lifting device installation and generator lifting step (S30) lifting device 100 is preferably lift the generator 16 above the height capable of withdrawing the rotor shaft 18 through the moving space 126.
  • S40 uses the lifting member 52 connected to the ceiling crane 50 at the end of the rotor shaft 18 exposed in the direction of the gas turbine 12 from the generator 16. It is a step to walk.
  • the lifting member 52 may use at least one of a steel chain, a steel wire, or a thick rope.
  • the lifting member 52 may draw 60 to 70% of the entire length of the rotor shaft 18.
  • S60 is a step performed after the step S50 of drawing out a part of the rotor shaft to support the bottom of the rotor shaft 18 by using at least one support member 60. Step.
  • the brace member 60 is a long brace member 62 provided close to the lifting member 52 in the rotor shaft 18, and the insertion hole of the stator 162 of the generator 16 in the rotor shaft 18 ( And a supporting member 64 having a short length to be provided at 164.
  • a seating groove 66 is formed to match the curvature of the rotor shaft 18.
  • the mounting shaft 66 prevents the rotor shaft 18 from being separated from the support members 62 and 64.
  • Bracing members 62 and 64 are formed to be widened toward the lower side to enable stable support.
  • S70 is a step of walking the central portion of the rotor shaft 18 to the lifting member 52 and drawing out the entire rotor shaft 18 to move it.
  • the lifting member 52 is stably supporting the rotor shaft 18 at two places while being spread in two lines, and may be configured to be connected in one line while being retracted upward.
  • a protective pad 56 for protecting the surface of the rotor shaft 18 may be provided between the lifting member 52 and the rotor shaft 18.
  • the protective pad 56 may apply various protective plates such as a wooden board, a synthetic resin board, a rubber board, and the like.
  • the lifting device 100 By using the lifting device 100, the generator 16 is lifted up to draw out the rotor shaft, thereby reducing the weight of the equipment and simplifying the drawing process.
  • the rotor shaft can be pulled out even if a ceiling crane of less than half of the existing capacity is used without using a large-capacity crane, thereby increasing convenience, simplifying the disassembly process, and reducing the number of parts and the repair cost of the drawing equipment. can do.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Disclosed is an invention relating to a method of withdrawing a rotor shaft of a generator in a combined power generation plant using a lifting apparatus. The disclosed method of withdrawing a rotor shaft of a generator in a combined power generation plant using a lifting apparatus, wherein a gas turbine including an upper casing assembly and a lower casing assembly, a generator and a steam turbine are arranged in the combined power generation plant, comprising the steps of: separating the upper casing assembly from the lower casing assembly, thereby forming a movable space part in the gas turbine; separating the rotor shaft of the generator that is flange coupled to a shaft of the gas turbine and to a shaft of the steam turbine; installing a lifting apparatus in the generator and lifting the generator using the lifting apparatus; hanging the lifting apparatus from an end portion of the rotor shaft exposed in the direction of the gas turbine in the generator by using a lifting member connected to an overhead crane; moving the overhead crane and pulling the rotor shaft in the direction of the movable space part by means of the lifting member, thereby withdrawing a portion of the rotor shaft; and hanging a central portion of the rotor shaft from the lifting member and withdrawing, lifting and moving the entire rotor shaft.

Description

리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법Extraction method of generator rotor shaft of lifting device and combined cycle power plant using same
본 발명은 리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법에 관한 것으로서, 보다 상세하게는, 발전기 로터축과 스팀터빈 및 가스터빈의 회전축의 플랜지를 분해하고, 리프팅 장치를 이용하여 발전기를 들어 올린 후, 로터축을 인출하므로 설비를 경량화하고, 인출 공정을 간소화할 수 있는 리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법에 관한 것이다.The present invention relates to a lifting device and a method for extracting a generator rotor shaft of a combined cycle power plant using the same, and more particularly, to disassemble the flange of the rotor shaft of the generator rotor and the rotation shaft of the steam turbine and the gas turbine, using a lifting device to After lifting, the rotor shaft is pulled out, and thus the weight of the equipment is reduced, and a lifting apparatus capable of simplifying the drawing process, and a method for extracting the rotor rotor shaft of the generator of the combined cycle power plant using the same.
일반적으로, 복합 발전설비(combined power plant)는 가스터빈, 발전기, 스팀터빈을 복합적으로 이용하여 전기를 생산하는 발전 설비이다.In general, a combined power plant is a power plant that produces electricity by using a gas turbine, a generator, and a steam turbine in combination.
이러한 가스터빈, 발전기, 스팀터빈은 적절하게 조합되어 사용되고 있으며, 최근에는 가스터빈, 발전기, 스팀터빈을 하나의 축(shaft)으로 일직선상에 연결하여 배치하는 일축형으로 사용하기도 한다.These gas turbines, generators, steam turbines are used in combination appropriately, and recently, the gas turbine, generator, steam turbine is also used as a single shaft (shaft) connected in a straight line arrangement.
도 1은 종래의 일축(一軸, one shaft)형 복합 발전설비를 개략적으로 나타낸 도면이다.1 is a view schematically showing a conventional one shaft type combined cycle power plant.
종래의 일축형 복합 발전설비에는 공급관(2)을 통해 공급된 연료를 연소시켜 1차 동력을 생산하는 가스터빈(2)과, 가스터빈(2)의 출구로 배출되는 배기가스 열을 이용하여 보일러에서 증기를 생산하고, 생산된 증기를 통해 2차 동력을 생산하는 스팀터빈(4)과, 가스터빈(2)과 스팀터빈(4)을 일렬로 배열하고, 가스터빈(2)의 축(3)과 스팀터빈(4)의 축(5)과 양측에서 각각 결합되는 로터축(8, rotor shaft)의 회전을 이용하여 전기를 생산하는 발전기(6)를 포함한다.In a conventional uniaxial combined cycle power plant, a gas turbine (2) producing primary power by burning fuel supplied through a supply pipe (2), and a boiler using exhaust gas heat discharged to an outlet of the gas turbine (2). To produce steam, and to arrange the steam turbine (4), the gas turbine (2) and the steam turbine (4) in a row to produce secondary power through the steam produced, the shaft of the gas turbine (3) ) And a generator 6 for generating electricity using the rotation of the rotor shaft 8 coupled to both the shaft 5 and the steam turbine 4, respectively.
여기서, 스팀터빈(4)은 고압 스팀터빈과 저압 스팀터빈을 포함할 수 있다.Here, the steam turbine 4 may include a high pressure steam turbine and a low pressure steam turbine.
로터축(8)은 발전기(6)의 고정자(stator)의 중심 구멍을 가로 질러 설치되는 회전자(rotator)를 포함하는 구성으로 발전기(6)의 길이 보다 길게 형성되고 가스터빈 축(3)의 플랜지 및 스팀터빈 축(5)의 플랜지에 각각 결합되는 플랜지(7,9)를 구비한다.The rotor shaft 8 is configured to include a rotor installed across the center hole of the stator of the generator 6 and is formed longer than the length of the generator 6 and has a length of the gas turbine shaft 3. Flanges 7 and 9 which are respectively coupled to the flanges of the flange and the steam turbine shaft 5.
이러한 일축형 복합 발전설비는 연료의 연소 에너지를 이용하여 1차적으로 가스터빈(2)을 구동하여 동력을 얻은 후, 보일러(미도시)을 통해 증기를 발생시키고, 이로부터 스팀터빈(4)을 구동하여 2차적으로 동력을 발생시키는 것이다.The uniaxial combined cycle power plant first uses the combustion energy of the fuel to drive the gas turbine (2) to obtain power, and generates steam through a boiler (not shown), from which the steam turbine (4) It drives to generate power secondary.
이때, 일축형 복합 발전설비를 장기간 사용하면 손상이 갈 수 있으므로 가스터빈(2), 발전기(6) 및 스팀터빈(4)을 주기적으로 분해하고 발전기(4)의 로터축을 정비해 주어야 한다.At this time, the long-term use of the uniaxial hybrid power generation equipment may cause damage, so the gas turbine (2), generator (6) and steam turbine (4) should be periodically disassembled and the rotor shaft of the generator (4) should be maintained.
종래의 일축형 복합 발전설비에서 발전기(6)의 로터축(8) 인출방법을 살펴 본다. 발전기(6) 양측의 가스터빈(2)과 스팀터빈(4)의 부속 설비 일부를 분해하고, 가스터빈 축(3)과 스팀터진 축(5)의 플랜지와 로터축(8)의 플랜지(7,9)를 각각 분리한다.In the conventional uniaxial hybrid power generation facility looks at the rotor shaft 8 withdrawal method of the generator (6). Part of the gas turbine 2 and the steam turbine 4 on both sides of the generator 6 are disassembled, and the flange of the gas turbine shaft 3 and the steam turbine shaft 5 and the flange of the rotor shaft 8 (7). And 9) separately.
그리고, 발전기(6) 분해 이동경로 상에 수평빔(horizontal beam)을 설치하고, 트롤리(trolley) 및 슬라이딩장치(sliding device)가 구비된 대용량 크레인(crane) 설치용 프레임(frame)을 수평빔 상에 설치한다. 그 다음, 발전기를 대용량 크레인의 인양끈으로 들어 올려 측방향으로 슬라드 이송한 후, 발전기를 바닥에 내려 놓는다. 그리고, 대용량 크레인을 이용하여 발전기(6)에서 로터축(8)을 인출 한 후 베어링의 수리 등과 같이 정비작업을 수행한다.Then, a horizontal beam is installed on the disassembled movement path of the generator 6, and a frame for installing a large crane equipped with a trolley and a sliding device is mounted on the horizontal beam. Install. Then, the generator is lifted by the lifting strap of the large-capacity crane and slad laterally, and then the generator is lowered to the floor. Then, after the rotor shaft 8 is drawn out from the generator 6 by using a large-capacity crane, maintenance is performed such as repair of the bearing.
본 발명에 대한 배경기술은 대한민국 특허등록공보 제0846270호(발명의 명칭: 복합화력 발전설비의 보조연소시스템, 등록일자: 2008.07.03)가 제시된 바 있다.Background art of the present invention has been presented in the Republic of Korea Patent Registration No. 0846270 (name of the invention: auxiliary combustion system of the combined cycle power plant, registration date: 2008.07.03).
종래의 복합화력 발전설비에서 발전기를 분리하여 로터축을 인출하기 해서는 발전기를 들어 올리는 대용량 크레인을 천장에 설치해야 한다, 그에 따라 대용량 철골 자재등 및 부속 설비가 필요하므로 작업성이 현저하게 저하되고, 점검 및 수리비용이 증가하는 문제점이 있다. In order to take out the rotor shaft by separating the generator from the conventional combined cycle power plant, a large-capacity crane that lifts the generator should be installed on the ceiling. And there is a problem that the repair cost increases.
따라서, 이를 개선할 필요성이 요청된다.Therefore, there is a need for improvement.
본 발명은 상기와 같은 필요성에 의해 창출된 것으로서, 본 발명의 목적은, 발전기 로터축과 스팀터빈의 및 가스터빈의 축의 플랜지를 분해하고, 리프팅 장치를 이용하여 발전기를 들어 올려 공간을 확보한 후, 로터축을 인출하므로 설비를 경량화하고, 인출 공정을 간소화할 수 있는 리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법를 제공하는 것이다.The present invention has been created by the necessity as described above, an object of the present invention, after disassembling the flange of the generator rotor shaft and the steam turbine and the shaft of the gas turbine, by lifting the generator using a lifting device to secure space The present invention provides a lifting device capable of reducing the weight of a facility by drawing out a rotor shaft and simplifying a drawing process, and a method of extracting a generator rotor shaft of a complex power generation facility using the same.
본 발명의 다른 목적은, 발전기 측면에 장착된 서포터부의 저면에 승강부를 설치하여 발전기를 설정거리 들어 올리므로 발전기의 하부에 리프트 장치 설치공간이 확보되지 않는 상태에서도 발전기를 간편하게 들어 올릴 수 있는 리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법를 제공하는 것이다.Another object of the present invention, the lifting device is installed on the bottom of the supporter unit mounted on the generator side by lifting the generator set distance lifts the lifting device that can easily lift the generator even in a state in which the lifting device installation space is not secured to the bottom of the generator And to provide a generator rotor shaft withdrawal method of the composite power plant using the same.
상기한 목적을 달성하기 위하여 본 발명의 리프팅 장치는, 발전기의 하우징 양측면에 한 쌍 구비되고, 복수의 안착부가 각각 마련되는 서포트부; 상기 안착부의 저면에 각각 지지되고, 승강 작동에 의해 상기 서포트부를 통해 상기 발전기를 들어 올리는 승강부; 및 각각의 상기 승강부가 동일한 높이로 승강하여 상기 발전기를 균등하게 들어 올리도록 제어하는 제어부를 포함하는 것을 특징으로 한다.In order to achieve the above object, the lifting device of the present invention, a pair is provided on both sides of the housing of the generator, the support portion is provided with a plurality of seating portions; A lift unit supported on a bottom surface of the seating unit and lifting the generator through the support unit by a lift operation; And a control unit which controls each of the elevating units to raise and lower the generator evenly by elevating to the same height.
또한, 상기 서포트부는, 상기 발전기의 하우징 양측면에 각각 배치되고, 양측 모서리 부위에 상기 안착부가 형성되는 지지프레임; 및 상기 지지프레임을 발전기의 하우징에 결합하는 결합부재를 포함하는 것을 특징으로 한다.In addition, the support portion, the support frame is disposed on both sides of the housing of the generator, the seating portion is formed on both corners; And characterized in that it comprises a coupling member for coupling the support frame to the housing of the generator.
또한, 상기 서포트부는, 휨방지프레임을 구비하여 상기 지지프레임의 변형을 방지하는 것을 특징으로 한다.In addition, the support portion is provided with a bending prevention frame, characterized in that to prevent deformation of the support frame.
또한, 상기 안착부는 상기 안착부의 상측에 마련된 보강프레임에 의해 보강되는 것을 특징으로 한다.In addition, the seating portion is characterized in that it is reinforced by a reinforcing frame provided on the seating portion.
또한, 상기 승강부는, 바닥에 놓여지는 바닥플레이트; 상기 바닥플레이트 상측에 구비되어 상부로 연장되는 설치블록; 및 상기 설치블록의 상측에 구비되어 상기 안착부의 저면에 접촉되는 실린더부재;를 포함하는 것을 특징으로 한다.In addition, the lifting portion, the bottom plate placed on the floor; An installation block provided on the bottom plate and extending upward; And a cylinder member provided on an upper side of the installation block and in contact with a bottom surface of the seating portion.
또한 상기 설치블록은 연결부재에 의해 상호 고정되는 것을 특징으로 한다.In addition, the installation block is characterized in that the mutual fixing by the connecting member.
상기한 목적을 달성하기 위하여 본 발명의 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법은, 상부케이싱조립체와 하부케이싱조립체를 포함하는 가스터빈, 발전기 및 스팀터빈이 배열된 복합 발전설비에서 상기 발전기의 로터축을 인출하는 방법에 있어서, 상기 하부케이싱조립체로 부터 상기 상부케이싱조립체를 분리하여 상기 가스터빈에 이동공간부를 형성하는 단계; 상기 가스터빈의 축 및 상기 스팀터빈의 축과 플랜지 결합된 상기 발전기의 로터축을 각각 분리하는 단계; 상기 발전기에 리프팅 장치를 설치하고, 상기 리프팅 장치를 이용하여 상기 발전기를 승강하는 단계; 상기 발전기에서 가스터빈 방향으로 노출된 로터축의 단부에 천장크레인에 연결된 인양부재를 이용하여 걸어주는 단계; 상기 천장크레인을 이동하여 상기 인양부재로 상기 로터축을 상기 이동공간부 방향으로 당겨 상기 로터축의 일부를 인출하는 단계; 및 상기 로터축의 중심부를 인양부재로 걸어주고, 상기 로터축 전체를 인출하여 들어 올려 이동하는 단계;를 포함하는 것을 특징으로 한다.In order to achieve the above object, the method of extracting the rotor shaft of the generator of the combined cycle power plant using the lifting device of the present invention, in the combined cycle power plant including the upper casing assembly and the lower casing assembly, the generator and the steam turbine is arranged in the A method of drawing out a rotor shaft of a generator, the method comprising: separating the upper casing assembly from the lower casing assembly to form a moving space in the gas turbine; Separating the shaft of the gas turbine and the rotor shaft of the generator flanged to the shaft of the steam turbine; Installing a lifting device on the generator, and elevating the generator using the lifting device; Hooking the end of the rotor shaft exposed from the generator to the end of the rotor shaft using a lifting member connected to the ceiling crane; Moving the ceiling crane to draw a portion of the rotor shaft by pulling the rotor shaft toward the moving space part with the lifting member; And walking the central portion of the rotor shaft to a lifting member, and lifting and lifting the entire rotor shaft.
또한, 상기 리프팅 장치 설치 및 발전기 승강 단계는, 상기 발전기의 양측에 결합부재를 이용하여 안착부를 구비하는 지지프레임을 장착하는 단계; 상기 안착부의 하부에 승강부를 배치하는 단계; 및 상기 안착부를 통해 상기 발전기를 들어 올리기 위해 실린더부재를 구동하는 단계;를 포함하는 것을 특징으로 한다.In addition, the lifting device installation and generator lifting step, the step of mounting a support frame having a seating portion using a coupling member on both sides of the generator; Disposing a lifting unit below the seating unit; And driving a cylinder member to lift the generator through the seating portion.
또한, 상기 승강부는, 바닥에 놓여지는 바닥플레이트; 상기 바닥플레이트 상측에 구비되어 상부로 연장되는 설치블록; 및 상기 설치블록의 상측에 구비되어 상기 안착부의 저면에 접촉되는 실린더부재;를 포함하는 것을 특징으로 한다.In addition, the lifting portion, the bottom plate placed on the floor; An installation block provided on the bottom plate and extending upward; And a cylinder member provided on an upper side of the installation block and in contact with a bottom surface of the seating portion.
또한, 상기 리프팅 장치 설치 및 발전기 승강 단계에서, 상기 리프팅 장치는 상기 이동공간부를 통해 상기 로터축을 인출 가능한 높이 이상으로 상기 발전기를 들어 올리는 것을 특징으로 한다. In addition, in the lifting device installation and generator lifting step, the lifting device is characterized in that for lifting the generator above the height capable of withdrawing the rotor shaft through the moving space.
또한, 상기 로터축의 일부를 인출하는 단계에서, 상기 인양부재는 상기 로터축의 전체 길이의 60 ~ 70%를 인출하는 것을 특징으로 한다.In addition, in the step of drawing out a part of the rotor shaft, the lifting member is characterized in that withdraw 60 to 70% of the total length of the rotor shaft.
또한, 상기 로터축의 일부를 인출하는 단계후에는, 상기 로터축의 저면을 작어도 하나 이상의 버팀부재를 이용하여 지지하는 단계를 더 포함하는 것을 특징으로 한다.In addition, after the step of drawing out a part of the rotor shaft, characterized in that it further comprises the step of supporting the bottom surface of the rotor shaft using at least one bracing member.
본 발명에 따른 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법은, 발전기 로터축과 스팀터빈의 축 및 가스터빈의 축의 플랜지를 분해하고, 리프팅 장치를 이용하여 발전기를 들어 올려 공간을 확보한 후, 로터축을 인출하므로 설비를 경량화하고, 인출 공정을 간소화하며, 점검 및 수리비용을 걸감할 수 있다.The generator rotor shaft withdrawal method of the combined cycle power plant using the lifting device according to the present invention, by disassembling the flange of the shaft of the generator rotor shaft and the steam turbine and the shaft of the gas turbine, by lifting the generator using a lifting device to secure a space After the rotor shaft is drawn out, the weight of the equipment can be reduced, the drawing process can be simplified, and inspection and repair costs can be reduced.
본 발명에 따른 리프팅 장치는, 발전기 측면에 장착된 서포터부의 저면에 승강부를 설치하여 발전기를 설정거리 들어 올리므로 발전기의 하부에 리프팅 장치의 설치공간이 확보되지 않는 상태에서도 발전기를 간편하게 들어 올릴 수 있어 사용상의 편의를 제공할 수 있다.Lifting device according to the present invention, by lifting the generator set distance by installing the lifting portion on the bottom of the supporter portion mounted on the generator side can easily lift the generator even when the installation space of the lifting device is not secured to the lower part of the generator It can provide convenience in use.
도 1은 종래의 일축형 복합 발전설비를 개력적으로 나타낸 도면이다.1 is a view showing a conventional single-axis combined cycle power generation facility.
도 2는 본 발명의 일 실시예에 따른 리프팅 장치를 복합 발전설비의 발전기에 설치한 상태 사시도이다.2 is a perspective view of a state in which a lifting device according to an embodiment of the present invention is installed in a generator of a complex power generation facility.
도 3은 본 발명의 일 실시예에 따른 리프팅 장치의 분해 사시도이다.3 is an exploded perspective view of a lifting device according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 리프팅 장치로 발전기를 들어 올린 상태를 보인 도면이다.4 is a view showing a state in which the generator is lifted by the lifting device according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 가스터빈의 상부케이스조립체를 분리하는 상태도이다.Figure 5 is a state diagram for separating the upper case assembly of the gas turbine in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 플랜지를 분리하는 상태도이다.Figure 6 is a state diagram for separating the flange in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
도 7은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 발전기에 리프팅 장치를 설치하고, 들어 올리는 상태도이다. 7 is a state diagram in which a lifting device is installed and lifted on a generator in a generator rotor shaft withdrawal method of a combined cycle power plant according to an embodiment of the present invention.
도 8은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축에 인양부재를 걸어주는 상태도이다.8 is a state diagram for hanging the lifting member on the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축 일부를 인출하는 상태도이다.9 is a state diagram for drawing a part of the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention.
도 10은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축의 중심부에 인양부재를 걸어주고 이송하는 상태도이다.FIG. 10 is a state diagram in which a lifting member is hooked to a central portion of a rotor shaft in a method of extracting a generator rotor shaft of a complex power plant according to an exemplary embodiment of the present invention.
도 11은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출 과정을 보인 흐름도이다.11 is a flow chart showing a generator rotor shaft withdrawal process of the combined cycle power plant according to an embodiment of the present invention.
이하, 첨부된 도면들을 참조하여 본 발명의 일 실시예에 따른 리프팅 장치 및 그를 이용한 복합 발전설비의 발전기 로터축 인출방법을 설명하도록 한다.Hereinafter, with reference to the accompanying drawings will be described a generator rotor shaft withdrawal method of a lifting device and a composite power plant using the same according to an embodiment of the present invention.
이 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다. 또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 그러므로, 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator. Therefore, definitions of these terms should be made based on the contents throughout the specification.
도 2는 본 발명의 일 실시예에 따른 리프팅 장치를 복합 발전설비의 발전기에 설치한 상태 사시도이고, 도 3은 본 발명의 일 실시예에 따른 리프팅 장치의 분해 사시도이며, 도 4는 본 발명의 일 실시예에 따른 리프팅 장치로 발전기를 들어 올린 상태를 보인 도면이다.Figure 2 is a perspective view of a state in which the lifting device is installed in the generator of the combined cycle power plant according to an embodiment of the present invention, Figure 3 is an exploded perspective view of the lifting device according to an embodiment of the present invention, Figure 4 is 2 is a view illustrating a state in which a generator is lifted by a lifting device according to an embodiment.
도 1 내지 도 4를 참조하면, 본 발명의 일 실시예에 따른 리프팅 장치(100)는, 서포트부(20), 승강부(30) 및 제어부(40)를 포함한다.1 to 4, the lifting apparatus 100 according to an embodiment of the present invention includes a support unit 20, a lifting unit 30, and a control unit 40.
서포트부(20)는 복합 발전설비에 적용되는 발전기(16)의 하우징(160) 양측면에 한 쌍 구비되고, 복수의 안착부(22)가 각각 마련되는 구성이다.The support part 20 is provided with a pair of both sides of the housing 160 of the generator 16 applied to the complex power generation equipment, and a plurality of seating portions 22 are provided.
발전기(16)는 하우징(160)의 내측에 고정자(162)가 마련되고, 고정자(162)의 중심부에는 양측으로 관통되어 로터축(18)이 삽입되는 설치구멍(164)이 형성된다.The generator 16 is provided with a stator 162 inside the housing 160, and an installation hole 164 through which both sides of the rotor shaft 18 are inserted is formed in the center of the stator 162.
발전기(16)의 하우징(160)은 저면에 공간이 확보되지 않으므로 본 발명의 리프팅 장치(100)는 발전기(16)의 양측면에 마련될 수 있다.Since the housing 160 of the generator 16 does not have a space on the bottom, the lifting device 100 of the present invention may be provided on both sides of the generator 16.
서포트부(20)는 발전기(16)의 하우징(160) 양측면에 탈부착 가능하게 마련될 수 있다.The support unit 20 may be detachably provided at both sides of the housing 160 of the generator 16.
안착부(22)는 후술하는 승강부(30)에 상측 가압력을 제공할 때, 발전기(16)의 하중을 지지하는 역활을 수행한다.The seating part 22 serves to support the load of the generator 16 when providing the upper pressing force to the lifting part 30 to be described later.
서포트부(20)는 지지프레임(24) 및 결합부재(26)를 포함한다.The support part 20 includes a support frame 24 and a coupling member 26.
지지프레임(24)은 발전기(16)의 하우징(160) 양측면에 각각 배치되고, 양측 모서리 부위에 안착부(22)가 형성된다. Support frame 24 is disposed on both sides of the housing 160 of the generator 16, the seating portion 22 is formed on both corners.
지지프레임(24)는 뚜꺼운 판체 형태로 이루어져 발전기(16)의 전체 무게를 하우징(160)의 측면을 통해 골고루 분산하는 역활을 수행한다.The support frame 24 is formed in a thick plate shape and serves to evenly distribute the entire weight of the generator 16 through the side of the housing 160.
지지프레임(24)은 하측에서 상측으로 갈수록 점차적으로 넓어지게 형성되는 것이 바람직하다.The support frame 24 is preferably formed to gradually widen from the lower side to the upper side.
결합부재(26)는 지지프레임을 발전기의 하우징에 결합하는 구성이다.Coupling member 26 is configured to couple the support frame to the housing of the generator.
결합부재(26)는 가로 세로 방향으로 설정 간격으로 탈부착 가능하게 다수개 구비되어 발전기(16)의 하우징(160)의 하중을 지지프레임(24)에 골고루 전달한다.A plurality of coupling members 26 are detachably provided at predetermined intervals in the horizontal and vertical directions to evenly transfer the load of the housing 160 of the generator 16 to the support frame 24.
즉, 결합부재(26)의 개수가 많을수록 각각의 결합부재(26)에 가해지는 하중이 줄게 되어 결합부재(26)의 파손을 방지해줄 수 있다.In other words, as the number of the coupling members 26 increases, the load applied to each coupling member 26 is reduced, thereby preventing the coupling member 26 from being damaged.
이와 같이, 결합부재(26)의 설치 개수 및 발전기(16)의 하우징(160)의 설치 위치는 다양하게 변경 가능하다.In this way, the installation number of the coupling member 26 and the installation position of the housing 160 of the generator 16 can be variously changed.
서포트부(20)는, 휨방지프레임(28)을 구비하여 지지프레임(24)의 변형을 방지할 수 있다. The support unit 20 may include a bending prevention frame 28 to prevent deformation of the support frame 24.
휨방지프레임(28)은 지지프레임(24)의 측면에 격자형태로 이루어져 지지프레임(24)을 통해 발전기(16)의 하우징(160)이 들어 올려질 때, 하중을 분산하면서 보강하는 역할을 수행함으로써 지지프레임(24)의 변형을 방지해준다.The bending prevention frame 28 has a lattice shape on the side of the support frame 24 and serves to reinforce and distribute the load when the housing 160 of the generator 16 is lifted through the support frame 24. This prevents the deformation of the support frame 24.
즉, 휨방지프레임(28)은 지지프레임(24)의 뚜께를 증가시키는 효과를 도출하므로 지지프레임(24)이 다양한 형태로 변형되는 것을 방지할 수 있다.In other words, the bending prevention frame 28 is derived from the effect of increasing the thickness of the support frame 24 can prevent the support frame 24 from being deformed in various forms.
휨방지프레임(28)은 용접을 통해 격자 상호간의 접촉면 및 지지프레임(24)의 측면에 고정될 수 있다.The bending prevention frame 28 may be fixed to the contact surface between the gratings and the side of the support frame 24 through welding.
안착부(22)는 안착부(22)의 상측에 마련된 보강프레임(29)에 의해 지지되면서 보강된다.The seating part 22 is reinforced while being supported by the reinforcing frame 29 provided above the seating part 22.
보강프레임(29)은 안착부(22)의 상측에 수직으로 접합하여 지지프레임(24)의 측면에 고정되어 지지되는 수직보강프레임(29a)과, 수직보강프레임(29a)의 상측에 수평으로 접하여 지지프레임(24)의 측면에 고정되어 지지되는 수평보강레임(29b)을 포함한다.The reinforcing frame 29 is vertically bonded to the upper side of the seating portion 22 to be vertically supported by a vertical reinforcement frame (29a) is fixed to the side of the support frame 24 and horizontally in contact with the upper side of the vertical reinforcement frame (29a) It includes a horizontal reinforcing frame (29b) is fixed to the side of the support frame 24 is supported.
보강프레임(29)는 용접을 통해 안착부(22)및 지지프레임(24)에 고정될 수 있다.The reinforcement frame 29 may be fixed to the seating part 22 and the support frame 24 by welding.
승강부(10)는 안착부(22)의 저면에 각각 지지되고, 승강 작동에 의해 서포트부(20)를 통해 발전기(16)를 들어 올리는 구성이다.The lifting portions 10 are respectively supported on the bottom surface of the seating portion 22 and are configured to lift the generator 16 through the support portion 20 by the lifting operation.
승강부(30)는 바닥플레이트(32), 설치블록(34) 및 실린더부재(36)를 포함하여 이루어진다. The lifting unit 30 includes a bottom plate 32, an installation block 34, and a cylinder member 36.
바닥플레이트(32)는 사각판체 형태로 이루어져 하중을 분산 지지하는 구성이다.The bottom plate 32 is configured in a rectangular plate shape to distribute and support the load.
설치블록(34)은 바닥플레이트(32) 상측에 구비되어 상부로 연장되는 구성이다.The installation block 34 is provided on the bottom plate 32 and extends upward.
설치블록(34)은 사각형 기둥형태로 이루어져 상측으로 연장된다. The installation block 34 has a rectangular columnar shape and extends upward.
바닥플레이트(32)의 상측면과 설치블록(34)의 외측면에는 바닥플레이트(32)와 설치블록(34)의 강도를 보강하는 보강브라켓(33)이 구비될 수 있다.An upper side of the bottom plate 32 and an outer side surface of the installation block 34 may be provided with a reinforcement bracket 33 for reinforcing the strength of the bottom plate 32 and the installation block 34.
보강브라켓(33)은 바닥프레이트(32)에서 설치블록(34)이 부러지면서 젖혀 넘어지는 것을 방지해준다. The reinforcement bracket 33 prevents the installation block 34 from being folded and flipped over from the bottom plate 32.
설치블록(34)은 연결부재(38)에 의해 상호 고정될 수 있다.The mounting block 34 may be fixed to each other by the connecting member 38.
도 4에 도시된 바와 같이, 연결부재(38)는 복수의 설치블록(34) 측면에 상호 고정되어 보강브라켓(33)과는 별개로 각각의 설치블록(34)이 측면으로 넘어지는 것을 방지해줄 수 있다.As shown in Figure 4, the connecting member 38 is fixed to the side of the plurality of installation blocks 34 to prevent each installation block 34 from falling to the side separately from the reinforcing bracket (33). Can be.
실린더부재(36)는 설치블록(34)의 상측에 구비되어 안착부(22)의 저면에 접촉되는 구성이다. 실린더부재(36)의 실린더축은 안착부(22)의 저면에 접촉되어 상측으로 밀어주게 된다. The cylinder member 36 is provided on the upper side of the installation block 34 is in contact with the bottom surface of the seating portion (22). The cylinder shaft of the cylinder member 36 is in contact with the bottom surface of the seating portion 22 to be pushed upward.
이때, 안착부(22)의 저면에는 홈부가 형성되어 실린더부재(36)의 실린더축이 이탈되는 것을 방지할 수 있다.At this time, the bottom of the seating portion 22 is formed with a groove portion can prevent the cylinder shaft of the cylinder member 36 from being separated.
제어부(40)는 각각의 승강부(30)가 동일한 높이로 승강하여 발전기(16)를 균등하게 들어 올리도록 제어하는 구성이다. 각각의 승강부(30)에는 2개 씩의 실린더부재(36)가 구비되므로 모두 4개의 실린더부재(36)를 제어한다. The control unit 40 is configured to control each lifting unit 30 to raise and lower the generator 16 evenly by raising and lowering to the same height. Each lifting unit 30 is provided with two cylinder members 36 so as to control all four cylinder members 36.
도 5는 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 가스터빈의 상부케이스조립체를 분리하는 상태도이고, 도 6은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 플랜지를 분리하는 상태도이며, 도 7은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 발전기에 리프팅 장치(100)를 설치하고, 들어 올리는 상태도이고, 도 8은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축에 인양부재를 걸어주는 상태도이며, 도 9는 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축 일부를 인출하는 상태도이고, 도 10은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출방법에서 로터축의 중심부에 인양부재를 걸어주고 이송하는 상태도이며. 도 11은 본 발명의 일 실시예에 따른 복합 발전설비의 발전기 로터축 인출 과정을 보인 흐름도이다.5 is a state diagram of separating the upper case assembly of the gas turbine in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention, Figure 6 is a generator rotor of the complex power plant according to an embodiment of the present invention Figure 7 is a state diagram of removing the flange in the shaft extraction method, Figure 7 is a state diagram for installing and lifting the lifting device 100 to the generator in the generator rotor shaft extraction method of the combined cycle power plant according to an embodiment of the present invention, Figure 8 FIG. 9 is a state diagram in which a lifting member is applied to a rotor shaft in a method of extracting a generator rotor shaft of a complex power generation facility according to an embodiment of the present invention, and FIG. 9 is a method of extracting a generator rotor shaft of a complex power generation facility according to an embodiment of the present invention. Figure 10 is a state diagram for drawing a portion of the rotor shaft, Figure 10 is the lifting in the center of the rotor shaft in the generator rotor shaft withdrawal method of the combined cycle power plant according to an embodiment of the present invention The state diagram for transferring the material to give walking. 11 is a flow chart showing a generator rotor shaft withdrawal process of the combined cycle power plant according to an embodiment of the present invention.
도 2 내지 도 11을 참조하여, 본 발명의 일 실시예에 따른 리프팅 장치(100)를 이용한 복합 발전설비의 발전기 로터축 인출방법을 살펴 보도록 한다.With reference to Figures 2 to 11, look at the generator rotor shaft withdrawal method of the combined cycle power plant using the lifting device 100 according to an embodiment of the present invention.
본 발명에 따른 일축형 복합 발전설비는 상부케이싱조립체(122)와 하부케이싱조립체(124)를 포함하는 가스터빈(12)과, 발전기(16) 및 스팀터빈(14)이 일렬로 배열되어 가스터빈(12)에서 배출되는 배기가스의 열을 이용하여 보일러를 데워주고, 보일러에서 데워진 증기를 관로를 통해 스팀터빈(14)에 공급하여 발전기(16)의 로터축(18)을 돌림으로써 전기를 생산한다.In the uniaxial hybrid power generation system according to the present invention, a gas turbine 12 including an upper casing assembly 122 and a lower casing assembly 124, a generator 16, and a steam turbine 14 are arranged in a line to form a gas turbine. Heat the boiler by using the heat of the exhaust gas discharged from the (12), and supply the steam heated in the boiler to the steam turbine 14 through the pipeline to produce electricity by turning the rotor shaft 18 of the generator 16 do.
이 때, 발전기(16)의 로터축(18)은 플랜지(17,19) 결합을 통해 가스터빈(12) 축(13) 및 스팀터빈(14) 축(15)과 연결되어 동력을 전달 받게 된다. At this time, the rotor shaft 18 of the generator 16 is connected to the gas turbine 12 shaft 13 and the steam turbine 14 shaft 15 through coupling of the flanges 17 and 19 to receive power. .
이와 같이, 일축형 복합 발전설비에서 발전기(16)는 집중 관리해야 하는 중요 설비로서, 장시간 사용 후 발전기(16)의 로터축(8)을 인출하여 로터축(18)의 주요부위를 정비 해주어야 한다.As such, in the uniaxial hybrid power generation facility, the generator 16 is an important facility to be managed intensively, and after a long time of use, the rotor shaft 8 of the generator 16 should be taken out to maintain the main part of the rotor shaft 18. .
따라서, 발전기(16)에서 로터축(18)을 인출하기 위해 아래와 같은 인출방법을 적용한다.Therefore, in order to pull out the rotor shaft 18 from the generator 16, the following drawing method is applied.
도 5 및 도 11을 참조하면, "S10"은 가스터빈(12)에서 하부케이싱조립체(124)로 부터 상부케이싱조립체(122)를 분리하여 가스터빈(12)에 이동공간부(126)를 형성하는 단계이다.5 and 11, "S10" separates the upper casing assembly 122 from the lower casing assembly 124 in the gas turbine 12 to form the moving space part 126 in the gas turbine 12. It's a step.
상부케이싱조립체(122) 및 하부케이싱조립체(124)는 플핸지 결합을 통해 나사결합으로 상호 고정될 수 있다.The upper casing assembly 122 and the lower casing assembly 124 may be fixed to each other by screwing through a flange coupling.
이동공간부(126)는 로터축(18)을 우측으로 이동할 때, 걸림을 방지하기 위해 필요한 여유공간이다.The moving space 126 is a free space required to prevent the latch when the rotor shaft 18 moves to the right.
도 6 및 도 11을 참조하면, "S20"은 가스터빈(12)의 축(13) 및 스팀터빈(14)의 축(15)과 플랜지(17,19) 결합된 발전기(16)의 로터축(18)을 각각 분리하는 단계이다.Referring to FIGS. 6 and 11, "S20" denotes a shaft 13 of the gas turbine 12 and a rotor shaft of the generator 16 coupled to the shaft 15 of the steam turbine 14 and the flanges 17 and 19. It is a step of separating each of (18).
이로 인해, 로터축(18)은 좌우측에 걸리는 부위 없이 인출가능한 상태에 있게 된다. 하지만, 발전기(16)와 가스터빈(12)의 하부케이싱조립체(124) 및 스팀터빈(14)의 높이가 동일하므로 로터축(16)의 측면으로 당겨서 인출하기 어렵다.  For this reason, the rotor shaft 18 is in the state which can be taken out, without the part which catches on the left-right side. However, since the heights of the lower casing assembly 124 and the steam turbine 14 of the generator 16 and the gas turbine 12 are the same, it is difficult to pull out the side of the rotor shaft 16.
이를 해소하기 위해 발전기(16)를 들어 올리는 과정이 필요하다.In order to solve this, a process of lifting the generator 16 is necessary.
도 7및 도 11을 참조하면, "S30"은 발전기(16)에 리프팅 장치(100)를 설치하고, 리프팅 장치(100)를 이용하여 발전기(16)를 들어 올리는 단계이다.Referring to FIGS. 7 and 11, "S30" is a step of installing the lifting device 100 in the generator 16 and lifting the generator 16 using the lifting device 100.
리프팅 장치 설치 및 발전기 승강 단계(S30)는, 발전기(16)의 양측에 결합부재(26)를 이용하여 안착부(22)를 구비하는 지지프레임(24)을 장착하는 단계(S32)와, 안착부(22)의 하부에 승강부(30)를 배치하는 단계(S34)와, 안착부(22)를 통해 발전기(16)를 들어 올리기 위해 실린더부재(36)를 구동하는 단계(S36);를 포함한다.Lifting device installation and generator lifting step (S30), the step of mounting the support frame 24 having a seating portion 22 using the coupling member 26 on both sides of the generator 16 (S32), and seating Arranging the lifting unit 30 at the lower portion of the unit 22 (S34), and driving the cylinder member 36 to lift the generator 16 through the seating unit 22 (S36); Include.
여기서, 실린더부재(36)는 발전기의 일측면에 2개씩 모두 4개가 구비된다. 따라서, 4개 실린더부재(36)는 제어부(40)의 제어를 통해 4개의 축이 동일한 길이로 동작되어 발전기(16)가 균일한 높이로 승강되도록 한다.Here, four cylinder members 36 are provided, all of which are two on one side of the generator. Therefore, the four cylinder members 36 are operated by the same length of the four shafts under the control of the control unit 40 so that the generator 16 is elevated to a uniform height.
이때, 승강부(30)는, 바닥에 놓여지는 바닥플레이트(32)와, 바닥플레이트(32) 상측에 구비되어 상부로 연장되는 설치블록(34)과, 설치블록(34)의 상측에 구비되어 안착부(22)의 저면에 접촉되는 실린더부재(36)를 포함하여 이루어진다.In this case, the lifting unit 30 is provided on the bottom plate 32 placed on the floor, the installation block 34 provided on the bottom plate 32 and extending upward, and the installation block 34 above. It comprises a cylinder member 36 in contact with the bottom of the seating portion 22.
리프팅 장치 설치 및 발전기 승강 단계(S30)에서, 리프팅 장치(100)는 이동공간부(126)를 통해 로터축(18)을 인출 가능한 높이 이상으로 발전기(16)를 들어 올리는 것이 좋다.Lifting device installation and generator lifting step (S30), lifting device 100 is preferably lift the generator 16 above the height capable of withdrawing the rotor shaft 18 through the moving space 126.
도 8및 도 11을 참조하면, "S40"은 발전기(16)에서 가스터빈(12) 방향으로 노출된 로터축(18)의 단부에 천장크레인(50)에 연결된 인양부재(52)를 이용하여 걸어주는 단계이다.Referring to FIGS. 8 and 11, "S40" uses the lifting member 52 connected to the ceiling crane 50 at the end of the rotor shaft 18 exposed in the direction of the gas turbine 12 from the generator 16. It is a step to walk.
인양부재(52)는 강철 사슬(chain), 강철 와이어(wire) 또는 굵은 밧줄(rope)중 적어도 어느 하나를 이용할 수 있다. The lifting member 52 may use at least one of a steel chain, a steel wire, or a thick rope.
도 9 및 도 11을 참조하면, "S50"은 천장크레인(50)을 가이드레일(54)을 통해 슬라이드 이동하여 인양부재(52)로 로터축(18)을 이동공간부(126) 방향으로 당겨 로터축(18)의 일부를 인출하는 단계이다.9 and 11, "S50" slides the ceiling crane 50 through the guide rail 54 and pulls the rotor shaft 18 toward the moving space 126 by the lifting member 52. A part of the rotor shaft 18 is taken out.
이때, 로터축의 일부를 인출하는 단계(S50)에서, 인양부재(52)는 로터축(18)의 전체 길이의 60 ~ 70%를 인출할 수 있다.At this time, in the step S50 of drawing out a part of the rotor shaft, the lifting member 52 may draw 60 to 70% of the entire length of the rotor shaft 18.
그 이유는 인양부재(52)를 이용하여 로터축(18)을 완전하게 인출할 경우, 인양부재(52)가 로터축(18)의 일측 단부에만 걸려 있으므로 로터축(18)의 타측 단부가 지지되는 부위가 없어 하측으로 하강할 수 있다. 또한, 인양부재(52)에 의해 로터축(18)이 50% 이하로 인출되는 경우, 로터축(18)을 중심부를 인양부재(52)로 걸어주지 못하는 단점이 있다. The reason is that when the rotor shaft 18 is completely pulled out using the lifting member 52, the other end of the rotor shaft 18 is supported because the lifting member 52 is caught only at one end of the rotor shaft 18. There is no part that can be lowered down. In addition, when the rotor shaft 18 is pulled out by 50% or less by the lifting member 52, there is a disadvantage in that the center of the rotor shaft 18 cannot be hooked to the lifting member 52.
도 9 및 도 11을 참조하면, "S60"은 로터축의 일부를 인출하는 단계(S50)후에 이루어지는 단계로서, 로터축(18)의 저면을 작어도 하나 이상의 버팀부재(60)를 이용하여 지지하는 단계이다.9 and 11, "S60" is a step performed after the step S50 of drawing out a part of the rotor shaft to support the bottom of the rotor shaft 18 by using at least one support member 60. Step.
버팀부재(60)는 로터축(18)에서 인양부재(52)에 근접하게 마련되는 긴 길이의 버팀부재(62)와, 로터축(18)에서 발전기(16)의 고정자(162) 삽입구멍(164)에 마련되는 지지하는 짧은 길이의 버팀부재(64)를 포함한다.The brace member 60 is a long brace member 62 provided close to the lifting member 52 in the rotor shaft 18, and the insertion hole of the stator 162 of the generator 16 in the rotor shaft 18 ( And a supporting member 64 having a short length to be provided at 164.
버팀부재(62,64)의 상측에는 로터축(18)의 곡률과 일치하는 안착홈부(66)가 형성된다.On the upper side of the support members 62 and 64, a seating groove 66 is formed to match the curvature of the rotor shaft 18.
안착홈부(66)에 의해 로터축(18)은 버팀부재(62,64)에 이탈되는 것이 방지된다. 버팀부재(62,64)는 하측으로 갈수록 벌려지게 형성되어 안정적인 지지가 가능하도록 한다.The mounting shaft 66 prevents the rotor shaft 18 from being separated from the support members 62 and 64. Bracing members 62 and 64 are formed to be widened toward the lower side to enable stable support.
도 10 및 도 11을 참조하면, "S70"은 로터축(18)의 중심부를 인양부재(52)로 걸어주고, 로터축(18) 전체를 인출하여 들어 올려 이동하는 단계이다.Referring to FIGS. 10 and 11, "S70" is a step of walking the central portion of the rotor shaft 18 to the lifting member 52 and drawing out the entire rotor shaft 18 to move it.
이 때, 인양부재(52)는 두 줄로 벌려지면서 로터축(18)을 두 개소에서 안정적으로 지지하며, 상측으로 갈수록 오므려지면서 한 줄로 연결되게 구성될 수 있다.At this time, the lifting member 52 is stably supporting the rotor shaft 18 at two places while being spread in two lines, and may be configured to be connected in one line while being retracted upward.
인양부재(52)와 로터축(18) 사이에는 로터축(18) 표면 보호용 보호패드(56))가 구비될 수 있다. 보호패드(56)는 나무판, 합성수지판, 고무판 등과 같이 다양한 보호용 판재를 적용할 수 있다. A protective pad 56 for protecting the surface of the rotor shaft 18 may be provided between the lifting member 52 and the rotor shaft 18. The protective pad 56 may apply various protective plates such as a wooden board, a synthetic resin board, a rubber board, and the like.
본 발명에 따른 리프팅 장치(100)를 이용한 복합 발전설비의 발전기 로터축 인출방법은, 발전기(16) 로터축(18)과 스팀터빈(14) 및 가스터빈(12)의 축의 플랜지 연결부를 분해하고, 리프팅 장치(100)를 이용하여 발전기(16)를 들어 올려 로터축을 인출하므로 설비를 경량화하고, 인출 공정이 간소화될 수 있다.The generator rotor shaft withdrawal method of the combined cycle power plant using the lifting device 100 according to the present invention, and the flange connection of the shaft of the generator 16 rotor shaft 18 and the steam turbine 14 and the gas turbine 12 By using the lifting device 100, the generator 16 is lifted up to draw out the rotor shaft, thereby reducing the weight of the equipment and simplifying the drawing process.
즉, 종래와 달리, 대용량 크레인을 사용하지 않고 기존 용량의 절반 이하의 천장크레인을 이용하더라도 로터축 인출이 가능하므로 편의성을 증대시키고, 분해 공정을 단순화하며, 인출설비의 부품수 및 수리비용을 절감할 수 있다.In other words, unlike the conventional method, the rotor shaft can be pulled out even if a ceiling crane of less than half of the existing capacity is used without using a large-capacity crane, thereby increasing convenience, simplifying the disassembly process, and reducing the number of parts and the repair cost of the drawing equipment. can do.
본 발명은 도면에 도시된 실시예를 참고로 하여 설명되었으나, 이는 예시적인 것에 불과하며, 당해 기술이 속하는 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다.Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and those skilled in the art to which the art belongs can make various modifications and other equivalent embodiments therefrom. Will understand.
따라서, 본 발명의 진정한 기술적 보호범위는 아래의 특허청구범위에 의해서 정하여져야 할 것이다. Therefore, the true technical protection scope of the present invention will be defined by the claims below.

Claims (12)

  1. 발전기의 하우징 양측면에 한 쌍 구비되고, 복수의 안착부가 각각 마련되는 서포트부;A pair of support parts provided on both sides of the housing of the generator and provided with a plurality of seating parts;
    상기 안착부의 저면에 각각 지지되고, 승강 작동에 의해 상기 서포트부를 통해 상기 발전기를 들어 올리는 승강부; 및A lift unit supported on a bottom surface of the seating unit and lifting the generator through the support unit by a lift operation; And
    각각의 상기 승강부가 동일한 높이로 승강하여 상기 발전기를 균등하게 들어 올리도록 제어하는 제어부를 포함하는 것을 특징으로 하는 리프팅 장치.And a control unit for controlling each of the elevating units to elevate to the same height to lift the generator evenly.
  2. 제 1항에 있어서,The method of claim 1,
    상기 서포트부는,The support unit,
    상기 발전기의 하우징 양측면에 각각 배치되고, 양측 모서리 부위에 상기 안착부가 형성되는 지지프레임; 및A support frame disposed at both sides of the housing of the generator and having the seating portions formed at both edge portions thereof; And
    상기 지지프레임을 발전기의 하우징에 결합하는 결합부재를 포함하는 것을 특징으로 하는 리프팅 장치.And a coupling member coupling the support frame to the housing of the generator.
  3. 제 2항에 있어서, The method of claim 2,
    상기 서포트부는, 휨방지프레임을 구비하여 상기 지지프레임의 변형을 방지하는 것을 특징으로 하는 리프팅 장치.The support unit is provided with a bending prevention frame to prevent the deformation of the support frame.
  4. 제 1항에 있어서,The method of claim 1,
    상기 안착부는 상기 안착부의 상측에 마련된 보강프레임에 의해 보강되는 것을 특징으로 하는 리프팅 장치.And the seating part is reinforced by a reinforcing frame provided on the seating part.
  5. 제 1항에 있어서,The method of claim 1,
    상기 승강부는,The lifting unit,
    바닥에 놓여지는 바닥플레이트;A bottom plate placed on the floor;
    상기 바닥플레이트 상측에 구비되어 상부로 연장되는 설치블록; 및An installation block provided on the bottom plate and extending upward; And
    상기 설치블록의 상측에 구비되어 상기 안착부의 저면에 접촉되는 실린더부재;를 포함하는 것을 특징으로 하는 리프팅 장치.And a cylinder member provided on an upper side of the installation block to be in contact with the bottom surface of the seating portion.
  6. 제 5항에 있어서,The method of claim 5,
    상기 설치블록은 연결부재에 의해 상호 고정되는 것을 특징으로 하는 리프팅 장치.Lifting device, characterized in that the installation block is fixed to each other by a connecting member.
  7. 상부케이싱조립체와 하부케이싱조립체를 포함하는 가스터빈, 발전기 및 스팀터빈이 배열된 복합 발전설비에서 상기 발전기의 로터축을 인출하는 방법에 있어서,In the method for withdrawing the rotor shaft of the generator in a combined power plant is arranged a gas turbine, a generator and a steam turbine comprising an upper casing assembly and a lower casing assembly,
    상기 하부케이싱조립체로 부터 상기 상부케이싱조립체를 분리하여 상기 가스터빈에 이동공간부를 형성하는 단계;Separating the upper casing assembly from the lower casing assembly to form a moving space in the gas turbine;
    상기 가스터빈의 축 및 상기 스팀터빈의 축과 플랜지 결합된 상기 발전기의 로터축을 각각 분리하는 단계;Separating the shaft of the gas turbine and the rotor shaft of the generator flanged to the shaft of the steam turbine;
    상기 발전기에 리프팅 장치를 설치하고, 상기 리프팅 장치를 이용하여 상기 발전기를 승강하는 단계;Installing a lifting device on the generator, and elevating the generator using the lifting device;
    상기 발전기에서 가스터빈 방향으로 노출된 로터축의 단부에 천장크레인에 연결된 인양부재를 이용하여 걸어주는 단계;Hooking the end of the rotor shaft exposed from the generator to the end of the rotor shaft using a lifting member connected to the ceiling crane;
    상기 천장크레인을 이동하여 상기 인양부재로 상기 로터축을 상기 이동공간부 방향으로 당겨 상기 로터축의 일부를 인출하는 단계; 및Moving the ceiling crane to draw a portion of the rotor shaft by pulling the rotor shaft toward the moving space part with the lifting member; And
    상기 로터축의 중심부를 인양부재로 걸어주고, 상기 로터축 전체를 인출하여 들어 올려 이동하는 단계;를Walking the center of the rotor shaft to a lifting member, and lifting and moving the entire rotor shaft;
    포함하는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.Generator rotor shaft withdrawal method of the combined cycle power plant using a lifting device comprising a.
  8. 제 7항에 있어서,The method of claim 7, wherein
    상기 리프팅 장치 설치 및 발전기 승강 단계는,The lifting device installation and generator lifting step,
    상기 발전기의 양측에 결합부재를 이용하여 안착부를 구비하는 지지프레임을 장착하는 단계;Mounting support frames having seating portions using coupling members on both sides of the generator;
    상기 안착부의 하부에 승강부를 배치하는 단계; 및Disposing a lifting unit below the seating unit; And
    상기 안착부를 통해 상기 발전기를 들어 올리기 위해 실린더부재를 구동하는 단계;를Driving a cylinder member to lift the generator through the seat;
    포함하는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.Generator rotor shaft withdrawal method of the combined cycle power plant using a lifting device comprising a.
  9. 제 8항에 있어서,The method of claim 8,
    상기 승강부는,The lifting unit,
    바닥에 놓여지는 바닥플레이트;A bottom plate placed on the floor;
    상기 바닥플레이트 상측에 구비되어 상부로 연장되는 설치블록; 및An installation block provided on the bottom plate and extending upward; And
    상기 설치블록의 상측에 구비되어 상기 안착부의 저면에 접촉되는 실린더부재;를A cylinder member provided on an upper side of the installation block and in contact with a bottom surface of the seating portion;
    포함하는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.Generator rotor shaft withdrawal method of the combined cycle power plant using a lifting device comprising a.
  10. 제 7항에 있어서,The method of claim 7, wherein
    상기 리프팅 장치 설치 및 발전기 승강 단계에서,In the lifting device installation and generator lifting step,
    상기 리프팅 장치는 상기 이동공간부를 통해 상기 로터축을 인출 가능한 높이 이상으로 상기 발전기를 들어 올리는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.And the lifting device lifts the generator above a height capable of withdrawing the rotor shaft through the moving space part.
  11. 제 7항에 있어서,The method of claim 7, wherein
    상기 로터축의 일부를 인출하는 단계에서,In the step of drawing out a part of the rotor shaft,
    상기 인양부재는 상기 로터축의 전체 길이의 60 ~ 70%를 인출하는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.And the lifting member draws 60 to 70% of the total length of the rotor shaft.
  12. 제 7항에 있어서,The method of claim 7, wherein
    상기 로터축의 일부를 인출하는 단계후에는,After the step of drawing out a part of the rotor shaft,
    상기 로터축의 저면을 작어도 하나 이상의 버팀부재를 이용하여 지지하는 단계를 더 포함하는 것을 특징으로 하는 리프팅 장치를 이용한 복합 발전설비의 발전기 로터축 인출방법.The method of claim 1, further comprising the step of supporting the bottom surface of the rotor shaft by using at least one support member.
PCT/KR2013/008105 2013-05-28 2013-09-09 Lifting apparatus and method of withdrawing rotor shaft of generator in combined power generation plant using same WO2014193043A1 (en)

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