WO2014192566A1 - Fish egg-shaped capsule, manufacturing method therefor and manufacturing device therefor - Google Patents

Fish egg-shaped capsule, manufacturing method therefor and manufacturing device therefor Download PDF

Info

Publication number
WO2014192566A1
WO2014192566A1 PCT/JP2014/063131 JP2014063131W WO2014192566A1 WO 2014192566 A1 WO2014192566 A1 WO 2014192566A1 JP 2014063131 W JP2014063131 W JP 2014063131W WO 2014192566 A1 WO2014192566 A1 WO 2014192566A1
Authority
WO
WIPO (PCT)
Prior art keywords
glycerin
capsule body
capsule
region
original
Prior art date
Application number
PCT/JP2014/063131
Other languages
French (fr)
Japanese (ja)
Inventor
響 堤
Original Assignee
三粧化研株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三粧化研株式会社 filed Critical 三粧化研株式会社
Priority to JP2015519787A priority Critical patent/JP6472747B2/en
Publication of WO2014192566A1 publication Critical patent/WO2014192566A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/04Making microcapsules or microballoons by physical processes, e.g. drying, spraying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/30Fish eggs, e.g. caviar; Fish-egg substitutes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/256Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from seaweeds, e.g. alginates, agar or carrageenan
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/30Encapsulation of particles, e.g. foodstuff additives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding

Definitions

  • the present invention relates to an alginate polyvalent metal salt capsule having an egg-like appearance and feel such as salmon roe and caviar.
  • the present invention can be used when stored in a freezer and when removed from the freezer, “it does not condense or consolidate into a hard lump state (thus, it can be easily separated by touching with a spoon. ) And “low water separation (ie, low drip)” fish egg capsule.
  • the “state that does not condense or consolidate into a hard lump even when the temperature is lowered in the freezer” may be simply expressed as “non-freezing” or “not frozen”.
  • the present invention also relates to a method for manufacturing such a capsule body and an apparatus for manufacturing such a capsule body.
  • Patent Document 1 Many patent applications have been filed for edible fish-like capsules, and one representative one is JP-A-55-148072 (Patent Document 1).
  • This salmon-like artificial fish egg of Patent Document 1 is an edible particle composed of an encapsulated layer A and a coating layer B such as an alginate.
  • the encapsulated layer A is a sol or gel
  • the coating layer B has a moisture content. It is characterized by being a gel of 85 to 95%.
  • Patent Documents 2 and 3 disclose the alginate-based edible fish egg-shaped capsule body regarding the water separation rate (drip rate) when the capsule body is frozen and then thawed.
  • the egg-like capsule bodies of Patent Documents 2 and 3 do not defreeze the capsule body, and freeze when the capsule body is stored frozen, but the amount of drip when thawing is small It is something that has been devised.
  • Patent Document 2 In Japanese Patent Application Laid-Open No. 9-201179 (Patent No. 3596965) (Patent Document 2), a fish egg-like food containing calcium alginate as a shell and enclosing an oily raw material and an aqueous raw material in its inner cavity is disclosed. An egg-like food characterized by a rate of 60-85% and being frozen is shown. The reason why the moisture content of the film is 60 to 85% is that a drip amount is small even after thawing after freezing storage, and an egg-like food that is very similar in appearance and flavor to a salted product of natural salmon roe is obtained. In addition, this patent document 2 does not mention the use of glycerin.
  • Example and Test Examples of Patent Document 2 1 kg of the obtained fish egg-like food is put in a freezer having a temperature of ⁇ 40 ° C., ⁇ 20 ° C., and ⁇ 18 ° C. and frozen.
  • the water separation amount (drip amount) when thawed after storage for months is shown.
  • Table 2 according to Test Example 1 shows that the amount of drip (89 to 130 g) when the moisture content of the film is set to 60 to 85% per kg of egg-like food is 90%. It is shown that it is less than the drip amount (158 to 280 g) at 95%.
  • Table 3 according to Test Example 2 shows that the drip amount per kg of egg-like food is 93 to 150 g in the case where the appearance is “evaluated”.
  • the fish egg-like capsule body of Patent Document 2 does not defreeze the capsule body, and freezes when the capsule body is frozen, but is designed to reduce the amount of drip when thawing. Is taken.
  • Patent Document 3 According to claim 1 of JP-A-2004-215536 (Patent No. 4104464) (Patent Document 3), in a fish egg-like food having a calcium alginate film as an outer shell, a saccharide having 4 or more sugars in its lumen A fish egg-like food characterized by containing at least one of oligosaccharides, starch saccharified products, and reduced products thereof accounting for 60% or more of the above is shown. The claim 3 shows that the fish egg-like food is frozen. Examples 1 to 5 are rapidly frozen at ⁇ 20 ° C., and there is a description that the effect of the invention is that there is very little water separation (drip) even after thawing.
  • Patent Document 4 Japanese Patent Application Laid-Open No. 2000-295982 (Patent Document 4) is characterized in that a frozen food contains capsules in which an edible substance having a melting point lower than that of the frozen food is coated with an edible film. Frozen foods with reduced thawing time are shown (not only capsules are stored frozen). The content of capsules in the frozen food is usually 0.01 to 50% by weight, preferably 0.05 to 10% by weight, based on the whole frozen food (paragraph 0011). Production Example 1 in paragraph 0012 describes a capsule having a calcium alginate film formed thereon.
  • Patent Document 5 -1- Claim 1 of Japanese Patent Application Laid-Open No. 11-299463 (Patent Document 5) contains an antifreeze liquid coated with a coating substance (and / or an antifreeze liquid emulsified in a water-in-oil type). Frozen foods are shown. The latter “antifreeze coated with a coating substance” is encapsulated with the coating substance as the outer skin and the antifreeze liquid as the core substance (Claim 3), and the capsule is contained in the frozen food (Claim). Item 7). As a precaution, when a capsule is used, a frozen food containing the capsule is an object of the present invention.
  • the antifreeze liquid contains a solute that lowers the freezing point of the aqueous medium when dissolved in the aqueous medium (Claim 4).
  • the solute include salt, sugar, glucose, fructose, starch syrup, isomerized sugar, Examples include trehalose, glycerin, sorbitol, maltitol, erythritol, and ethyl alcohol. (Note that no examples using glycerin as a solute are given.)
  • the above antifreeze is not frozen or has a freezing point of ⁇ 5 ° C. or lower even if it is frozen (see paragraphs “0012” and “0025” of “Effects of the Invention”).
  • Example 3 obtains a “microcapsule”
  • Example 4 uses a triple concentric cylindrical nozzle to discharge antifreeze from the inner cylindrical tube to the outer cylinder. From the tube, pressurized air is sprayed into a gas cooled to 10 ° C. as a “jet flow” and encapsulated. Therefore, the capsules obtained are all “particulate microcapsules” in Examples 4 and 5.
  • Patent Document 6 is a document that mentions the preservation of the egg-like capsule body itself in a freezer.
  • Patent Document 6 -1- Japanese Patent Application Laid-Open No. 10-327834 (Patent No. 3238350) (Patent Document 6) relating to the application of the present applicant describes a water-soluble polymer a1, an oily substance a2 and a water-soluble substance at least partly of quince mucus.
  • An edible pearl-like capsule having a structure in which the outer surface of a droplet a containing a polyvalent metal salt a3 is coated with a water-insoluble film of alginate b is shown. Examples 3 to 5 show examples in which glycerin is blended as described later.
  • Patent Document 6 sodium chloride is used for the purpose of increasing the specific gravity of the dropping solution and suppressing rapid reaction between the water-soluble polyvalent metal salt and the alginate in the dropping solution (paragraph 0019). Has been used as a specific gravity adjuster (paragraph 0024).
  • the method of storing the obtained edible pearl-like capsules is merely handled in a container (paragraphs 0029, 0042, 0045, 0051).
  • the composition of droplets (sol) inside the alginate-based film in Examples 3 to 5 of Reference 6 is as follows (“part” is part by weight).
  • Example 3 30.5 parts of a first liquid consisting of 25 parts of water, 0.5 parts of calcium chloride, 6 parts of quince mucilage, 5 parts of salt and 3 parts of glycerin, 60.5 parts of an oil-based second liquid To 100 parts of a viscous sol.
  • Example 4 67.6 parts of an oil-based second liquid in 32.4 parts of a first liquid consisting of 18 parts of water, 2 parts of calcium chloride, 0.4 part of quince mucilage, 2 parts of salt, and 10 parts of glycerin To 100 parts of a viscous sol.
  • Example 5 45.18 parts of a first liquid composed of 30 parts of water, 0.1 part of calcium chloride, 0.08 part of quince mucilage, 10 parts of sodium chloride and 5 parts of glycerin, and second oil 54. Add 82 parts to 100 parts of a viscous sol. -3-
  • the amount of water in 100 parts of the droplets is 25 parts, 18 parts, and 30 parts in the order of Examples 3, 4 and 5.
  • the amount of glycerin in 100 parts of the droplets is 3 parts, 10 parts and 5 parts in the order of Examples 3, 4 and 5.
  • Patent Document 1 is merely an example of a classic or typical fish-like edible capsule.
  • the coating layer B is a gel having a water content of 85 to 95%, it is inevitable to freeze when stored frozen.
  • Patent Document 2 described below freezes despite having a lower water content than Patent Document 1, and it is understood that the capsule of the invention of Patent Document 1 also freezes when stored frozen. Because it is done.
  • the inventions of Patent Documents 2 and 3 are not related to a non-freezing (non-freezing) capsule body, and are only devised so that the amount of drip is reduced during thawing, although it is frozen during freezing storage.
  • the fish egg-like food of Patent Document 2 has a moisture content of the film of 60 to 85% and is frozen.
  • the egg-like food of Patent Document 3 is also used for freezing and preservation.
  • the capsule contained in the frozen food has a melting point lower than that of the frozen food and thus contributes to shortening of the thawing time of the frozen food, but the capsule itself is also frozen.
  • Patent Document 5 provides a frozen food containing “an antifreeze emulsified in a water-in-oil type” or “an antifreeze coated with a coating substance”.
  • the latter “antifreeze liquid coated with a film substance” is obtained by encapsulating a film substance as an outer skin and an antifreeze liquid as a core substance.
  • the “encapsulated antifreeze liquid” referred to in Patent Document 5 is, as described in paragraphs 0020 and 0021 thereof, “micro capsule (powdered capsule)” or “inner cylindrical tube by a triple concentric cylindrical tube nozzle”. From the outer cylindrical tube and pressurized air from the outer cylindrical tube sprayed into a gas cooled to 10 ° C.
  • the capsules described in Examples 4 and 5 of Patent Document 5 are all “microparticle capsules”, and “fish-like” having a particle size of several mm, such as salmon roe and caviar in the present invention. It is unrelated to the capsule body. Nowhere in Patent Document 5 is there any description suggesting that the object is fish-like.
  • Patent Document 6 Examples 3 to 5 of Patent Document 6 show examples of compositions containing 3 to 10% by weight of glycerin with respect to the composition of droplets inside the alginate film as described above.
  • the capsule body taken out from the freezer may be frozen, and the water separation amount when the frozen capsule body is thawed There was a tendency for (drip amount) to be large.
  • the capsule body taken out of the freezer is hardened in a lump and cannot be broken with a spoon (water in the room is often frozen on the surface of the capsule body when it is taken out), forcibly breaking it down.
  • the individual capsule bodies themselves sometimes collapsed. Since the capsule body like patent document 6 is often eaten as a side meal in the form of adding spices such as chili oil, the above trouble greatly impairs the commercial value of the capsule body.
  • the present invention solves alginate-based capsule bodies (especially edible capsule bodies) having an egg-like appearance and feel such as salmon roe and caviar in the prior art. possible to solve the Enaka' was above-described problems, i.e., when stored in a freezer and when taken out from the freezer, without having to condense or solidify in a state of "hard lumps (hence a spoon).
  • the object of the present invention is to provide a fish egg-like capsule body which can be easily separated by touching) and which has a low water separation (that is, a small amount of drip). Moreover, it aims at providing the method of manufacturing such a capsule body, and providing the apparatus which manufactures such a capsule body.
  • the egg-like capsule body of the present invention is Alginate polyvalent metal salt-based fish egg-shaped capsule body,
  • the hybrid region formed in the poor glycerin region (C1) in which the inner side region does not have glycerin or in which the glycerin concentration is low and the epidermal side region is formed in the rich glycerin region (C2) in which the glycerin concentration is large Consisting of a glycerinized capsule body (C) having a structure; It is characterized by.
  • the method for producing the egg-like capsule body of the present invention comprises: A method for producing an alginic acid polyvalent metal salt fish egg capsule, Performing a glycerin permeation operation for infiltrating the egg-like raw capsule body (c) with glycerin or a solution containing glycerin from the outside of the original capsule body (c), By the glycerin permeation operation, the region on the inner side of the capsule body is formed in the poor glycerin region (C1) that does not have glycerin or the concentration of glycerin is low, and the region on the epidermis side of the capsule body has a glycerin concentration.
  • the apparatus for producing a fish egg capsule of the present invention comprises: "Drip means” for dropping a drop containing a water-soluble polymer and a water-soluble polyvalent metal salt into droplets, "Original capsule body forming means” containing the reaction liquid for receiving the dripping liquid and forming the original capsule body (c) by forming a film on the surface side of the dripping liquid, and “Glycerin permeation means” for allowing glycerin to permeate the region on the epidermis side of the original capsule body (c) by bringing the original capsule body (c) taken out of the original capsule body forming means into contact with the glycerin-containing permeation liquid.
  • Drip means for dropping a drop containing a water-soluble polymer and a water-soluble polyvalent metal salt into droplets
  • Oil-soluble polyvalent metal salt for a water-soluble polyvalent metal salt into droplets
  • Oil-soluble polyvalent metal salt for a water-soluble polyvalent metal salt into droplets
  • the fish egg-like capsule body of the present invention is “a egg-like capsule body of an alginate polyvalent metal salt system” in common with the conventional methods disclosed in Patent Documents 1 to 6.
  • the egg-like capsule body has a special hybrid region (hybrid region) structure as described above, that is, “the inner region of the capsule body does not have glycerin or glycerin Regarding the fact that the region on the epidermis side has a hybrid region structure formed in the rich glycerin region (C2) having a high concentration of glycerin, formed in the poor glycerin region (C1) having a low concentration,
  • C2 rich glycerin region
  • C1 poor glycerin region
  • the fish egg-like capsule body of the present invention has a unique hybrid region structure as described above, it has the following excellent properties.
  • C The capsules in the freezer and the capsules taken out of the freezer are in the form of individual granules, or even if they seem to be clumped, they can be individually touched with a spoon. So you can eat it as it is, and it is healthy and delicious in terms of taste.
  • D And the capsule taken out from the freezer has a well-shaped granule, and there is no wrinkle or deformation, or even a slight wrinkle or deformation is not noticeable.
  • E Moreover, the capsule body taken out of the freezer has a small amount of drip (water separation amount) as in the examples described later.
  • the fish egg-like capsule body of the present invention has the above-mentioned properties of a, i, and c means that the fish egg-like capsule body of the present invention is referred to as an “antifreeze capsule body” or “a capsule body that does not freeze”. It means that it can be expressed.
  • an egg-shaped raw capsule (c) in which at least the region on the epidermis side is present in the form of an alginate polyvalent metal salt is prepared.
  • Such an original capsule body (c) can be typically obtained by the first method or the second method described below.
  • the solvent in the “aqueous solution” may contain alcohol in addition to water as the main solvent.
  • the first method for obtaining the original capsule (c) is to use a water-soluble polyvalent calcium salt or the like in an aqueous solution containing a water-soluble salt of alginic acid (sodium salt or potassium salt) in a small volume such as a droplet. It is the method of making it contact with the aqueous solution of a metal salt.
  • a film of an alginate polyvalent metal salt is first formed from the outer surface side of a “small volume of an aqueous solution containing a water-soluble salt of alginic acid (such as droplets)”, and the temperature, time, The thickness of the coating can be grown (increased) according to conditions such as concentration and stirring state.
  • an aqueous solution containing a water-soluble polyvalent metal salt (calcium salt or the like) is converted into a small-capacity body such as a droplet. In this state, it is brought into contact with an aqueous solution of a water-soluble salt of alginic acid (sodium salt or potassium salt).
  • a film of an alginate polyvalent metal salt polymer is first formed on the outer surface side of a “small volume of an aqueous solution containing a water-soluble polyvalent metal salt (droplets, etc.)” The thickness of the film can be grown (increased) according to conditions such as time, concentration, and stirring state.
  • water-soluble polyvalent metal salt in said 1st method and 2nd method water-soluble calcium salts, such as calcium chloride, calcium lactate, and calcium acetate; Water-soluble zinc salts, such as zinc acetate and zinc lactate; Etc. are exemplified.
  • water-soluble barium salts such as barium chloride, barium acetate, barium lactate, and barium gluconate can be used.
  • ingredients examples include various water-soluble polymers (maltello seed mucilage, pectin, galactomannan, tamarind seed gum, gum arabic, tragand gum, caraya gum, carrageenan, agar, xanthan gum, curdlan, pullulan, gluco Mannan, gelatin, etc.), vitamins, various amino acids, various organic acids, isolates from natural animals and plants, powdered foods, oleaginous substances (oils, etc.), food flavors, proteins, carbohydrates, fibers, coloring agents (Pigments, etc.), thickeners, preservatives (preservatives), colorants, fillers (titanium oxide, barium sulfate, calcium carbonate, etc.), spices (ra oil, etc.), seasonings, salt, minerals, pH adjusters, Specific gravity adjusting agent.
  • water-soluble polymers maltello seed mucilage, pectin, galactomannan, tamarind seed gum, gum arabic, tragand gum, caray
  • the first method is more general because the formation of the original capsule body (c) can be stably achieved.
  • the fish-like raw capsule (c) obtained as described above that is, at least the region on the epidermis side is in the form of a polyvalent metal alginate.
  • a “glycerin permeation operation” is performed in which a glycerin or a solution containing glycerin penetrates from the outside of the original capsule body (c).
  • the penetration of glycerin in this osmosis operation step can be performed using pure glycerin (or concentrated glycerin having a concentration close to pure glycerin), but in order to improve the permeability, for example, glycerin having a concentration of 10 to 98% by weight. It is preferable to use an aqueous solution.
  • the glycerin aqueous solution can be added with an electrolyte such as salt to improve antifreeze, or can be used in combination with a solvent other than water such as alcohol to improve antifreeze.
  • the water reduction treatment of the original capsule body (c) is performed, for example, by air drying, ventilation, air blowing, heat drying, reduced pressure (vacuum) drying, contact with a water-miscible solvent, or a combination of two or more of these operations.
  • the In the dehydration operation step it is also preferable that the original capsule body (c) is stirred or rocked.
  • An example of the above-mentioned “osmosis operation and water reduction treatment” is as follows.
  • the target glycerinized capsule (C) is obtained by the above glycerin permeation operation.
  • the region on the inner side of the capsule is formed in the poor glycerin region (C1) having no glycerin or having a low glycerin concentration, and the epidermis of the capsule
  • the region on the side has a hybrid region structure formed in a glycerin-rich region (C2) having a high glycerin concentration.
  • the size of the glycerinized capsule (C) obtained as described above is not particularly limited, but the diameter is about 0.1 to 20 mm, usually about 0.5 to 10 mm, especially It is often about 1 to 8 mm.
  • [Equipment for producing egg-like capsule] -0- As an apparatus for producing the fish egg-like capsule body described above, typically, an apparatus provided with the following means is used.
  • examples of the dropping means are a flexible tube and a dropping funnel, and an opening / closing cock or a pinch cock may be attached to them as necessary.
  • -2- “Original capsule body forming means” which receives the above-mentioned dripping liquid and contains a reaction liquid for forming the original capsule body (c) by forming a film on the surface side of the dripping liquid.
  • an example of the original capsule body forming means is a container or a tank with stirring means.
  • -3- “Glycerin permeation means” for allowing glycerin to permeate the region on the epidermis side of the original capsule body (c) by bringing the original capsule body (c) taken out from the above-mentioned original capsule body forming means into contact with the glycerin-containing permeation solution .
  • examples of the glycerin permeating means are containers and tanks equipped with a vacuum suction device and a pressurizing device.
  • the water reducing means include a dehydrator, a blower, and a dryer.
  • [Glycerin-rich capsule (C)] -1- The egg-like capsule body of the present invention obtained as described above, Alginate polyvalent metal salt-based fish egg-shaped capsule body, The hybrid region formed in the poor glycerin region (C1) in which the inner side region does not have glycerin or in which the glycerin concentration is low and the epidermal side region is formed in the rich glycerin region (C2) in which the glycerin concentration is large Consisting of a glycerinized capsule body (C) having a structure; It is characterized by.
  • the ratio (g2 / g1) of the glycerin concentration (g2) in the rich glycerin region (C2) and the glycerin concentration (g1) in the poor glycerin region (C1) is, for example, 1.2 times or more, usually It is desirable to set it to 1.5 times or more, preferably 2 times or more, more preferably 2.5 times or more.
  • the obtained glycerinized capsule (C) is colored (because the original original capsule (c) is colored with a dye), but if it is a spherical capsule, Apparently, the whole capsule body (C) appears to be colored. -2- Therefore, first, the colored original capsule body (c) described in the section “a” is sandwiched between two glass plates (cover glass; vertical and horizontal dimensions are 18 mm ⁇ 18 mm, thickness is 0.15 mm). Crush to flatten, and observe the crushed state with a magnifying glass or a low-power microscope. The state at this time is as shown in FIG. 2, and it can be confirmed that the whole of the disk-shaped original capsule body (c) flattened is colored in the color of the dye.
  • the colored glycerin-encapsulated capsule (C) described in the above section “I, U” is placed between two glass plates (cover glass; vertical and horizontal dimensions are 18 mm ⁇ 18 mm, thickness is 0.15 mm). Crush it so that it is flattened, and observe the crushed state with a magnifying glass or a low-power microscope.
  • the state at this time is as shown in FIG. 1, and in the disc-shaped glycerinized capsule body (C) crushed flat, a narrow annular region C2 (dotted circle) on the epidermis side (outer periphery) It is confirmed that the remaining area C1 is colored in the color of the dye.
  • the region on the inner side of the capsule body is formed in the poor glycerin region (C1) having no glycerin or a small proportion of glycerin, while the capsule It can be confirmed that the region on the epidermis side (outer peripheral edge) of the body has a hybrid region structure formed in the glycerin-rich region (C2) having a large proportion of glycerin.
  • the glycerinized capsule body (C) of the present invention is formed in the glycerin-rich region (C2) in which the region on the epidermis side (outer peripheral edge) of the capsule body has a large proportion of glycerin. Even if stored in a freezer, it becomes difficult to freeze. Even if it looks like a block, it can be seen that it is not frozen because it becomes individual granularity just by lightly touching it with a spoon.
  • a liquid receiver comprising a 1% by weight aqueous solution of calcium chloride was prepared and stored in a reaction container (an example of a raw capsule body forming means).
  • the target glycerinized capsule body (C) was produced as follows. -1- First, the original capsule body (c) was spread on a water-absorbing paper and allowed to stand, thereby removing water on the surface of the original capsule body (c). -2- Next, a container containing an aqueous glycerin solution was prepared, and the original capsule body (c) prepared above was put into the aqueous glycerin solution and stirred gently. Thereby, the capsule for the next reduced pressure infiltration operation was prepared.
  • the original capsule body (c) has a translucent spherical shape. Since this original capsule body (c) is produced by blending a red dye, the whole is dyed red. The red pearl-shaped original capsule body (c) is crushed so as to be flattened by sandwiching it between two glass plates, and even if the crushed state is observed with a loupe or a microscope, the whole is uniform. It can be confirmed that it is dyed red (see FIG. 2).
  • the glycerin-encapsulated capsule (C) has a semi-transparent spherical shape that is approximately the same size as the original capsule (c), and the entire appearance is light in appearance. Looks like it's dyed red. However, this spherical glycerinized capsule (C) is crushed so as to be flattened by sandwiching it between two glass plates, and when the crushed state is observed with a magnifying glass or a microscope, a flattened circle is obtained. The region (C2) on the center side of the plate-like capsule body is dyed red, but it can be confirmed that the annular region (C1) on the outer peripheral edge (on the skin side) is almost colorless and transparent.
  • the glycerin-encapsulated capsule (C) is obtained by infiltrating the original capsule (c) with a glycerin aqueous solution under reduced pressure, so that glycerin permeates only the region on the epidermis side of the capsule. Tells the story. Then, as will be described below, it can be seen that the structure of the glycerinated capsule body (C) different from the original capsule body (c) has a great influence on the properties after storage in the freezer.
  • Tables 1 and 2 The results of the above test are shown in Tables 1 and 2 below. Table 1 shows the test results for the “original capsule body (c)”. Table 2 shows the test results for the “glycerin-encapsulated capsule (C)”.
  • the glycerin-encapsulated capsule body (C) of the present invention has a water separation rate of 15.9 points in terms of the number of points compared to the original capsule body (c). (25.1%-9.2%), it can be seen that the magnification was suppressed to about 1 / 2.7 (9.2% / 25.1%).
  • the “original capsule body (c)” and the “glycerin-encapsulated capsule body (C)” prepared above are allowed to stand in a freezer at ⁇ 20 ° C. for 48 hours or longer, and then each capsule body is removed from the freezer. I took it out and immediately touched it with a spoon (pressed the spoon).
  • the glycerinized capsule body (C) taken out from the freezer was apparently in the form of a lump, but when the spoon was pressed against the lump, it was scattered into individual capsule grains with almost no resistance. Therefore, it was easy to scoop up. At this time, it was separated into individual capsule grain units, and the capsule grains themselves did not collapse.
  • the egg-like capsule body (C) obtained by infiltrating the glycerin aqueous solution into the inside of the egg-like raw capsule body (c) by a vacuum infiltration operation from the outside is a lump-like shape even when stored in a freezer.
  • the egg-like capsule body (C) taken out of the freezer is easily separated into pieces by simply touching it with a spoon, so that it is extremely useful as an edible caviar-like food or luxury product.
  • it can use suitably also for the use for not only food but non-food.

Abstract

The purpose of the present invention is to provide a fish egg-shaped capsule (and manufacturing method and manufacturing device therefor), which does not coagulate or solidify in a hard lump when stored in a freezer or when removed from said freezer (consequently, forming separate grains easily by simply touching with a spoon) and which has low syneresis (in other words, a small amount of dripping). A fish egg-shaped alginate polyvalent metal salt capsule obtained from a glycerin-enriched capsule (C) having a hybrid region structure, wherein the region toward the inside of the capsule is formed as a glycerin-poor region (C1) that does not have glycerin or in which the proportion of glycerin is low and the region toward the outside of the capsule is formed as a glycerin-rich region (C2) in which the proportion of glycerin is high.

Description

魚卵状カプセル体、その製造法およびその製造装置Fish egg capsule body, method for producing the capsule body
 本発明は、イクラやキャビアのような魚卵状の外観と感触とを有するアルギン酸多価金属塩系のカプセル体に関するものである。
 より詳しくは、本発明は、冷凍庫内に保存したときおよびその冷凍庫から取り出したときに、「硬い塊りの状態に凝結ないし固結することがなく(従ってスプーンで触るだけで容易にばらばらの粒になり)」かつ「離水性の低い(つまりドリップ量の少ない)」魚卵状カプセル体に関するものである。なお、本発明においては、このように「冷凍庫内で低温化しても硬い塊状に凝結ないし固結しない状態」を、簡略的に「不凍化」ないし「凍らない」と表現することがある。
 また、本発明は、そのようなカプセル体を製造する方法およびそのようなカプセル体を製造する装置に関するものである。
The present invention relates to an alginate polyvalent metal salt capsule having an egg-like appearance and feel such as salmon roe and caviar.
In more detail, the present invention can be used when stored in a freezer and when removed from the freezer, “it does not condense or consolidate into a hard lump state (thus, it can be easily separated by touching with a spoon. ) And “low water separation (ie, low drip)” fish egg capsule. In the present invention, the “state that does not condense or consolidate into a hard lump even when the temperature is lowered in the freezer” may be simply expressed as “non-freezing” or “not frozen”.
The present invention also relates to a method for manufacturing such a capsule body and an apparatus for manufacturing such a capsule body.
[可食性の魚卵状カプセル体]
 イクラは狭義にはサケの魚卵、キャビアは狭義にはチョウザメの魚卵を指すが、本明細書においては、「イクラやキャビアのような外観と感触とテクスチャー(質感)とを有する小さくて粒々した人工魚卵」を「魚卵状カプセル体」と称することにする。
[Edible fish egg capsule]
Salmon roe in the narrow sense, and caviar narrowly in the narrow sense, caviar in the narrow sense. However, in this specification, “Ikura and caviar-like appearance, feel and texture (texture) are small and grainy. The “artificial fish egg” will be referred to as “fish egg-like capsule body”.
(特許文献1)
 可食性の魚卵状カプセル体については多くの特許出願がなされているが、代表的なものの1つは特開昭55-148072号公報(特許文献1)である。
 この特許文献1のイクラ様人工魚卵は、内包される層A及びアルギン酸塩などの被覆層Bからなる可食性粒子において、内包される層Aがゾル又はゲルであり、被覆層Bが含水率85~95%のゲルであること、を特徴とするものである。
(Patent Document 1)
Many patent applications have been filed for edible fish-like capsules, and one representative one is JP-A-55-148072 (Patent Document 1).
This salmon-like artificial fish egg of Patent Document 1 is an edible particle composed of an encapsulated layer A and a coating layer B such as an alginate. The encapsulated layer A is a sol or gel, and the coating layer B has a moisture content. It is characterized by being a gel of 85 to 95%.
[アルギン酸塩系の可食性魚卵状カプセル体の冷凍(凍結)保存と解凍]
 魚卵状カプセル体そのものを凍結させ、解凍することにつき言及のある文献も知られている。
 下記の特許文献2、3には、アルギン酸塩系の可食性魚卵状カプセル体に関して、そのカプセル体を冷凍保存した後、解凍したときの離水率(ドリップ率)につき開示がある。
 念のため述べると、特許文献2、3の魚卵状カプセル体は、カプセル体を不凍化するものではなく、カプセル体を冷凍保管したときに凍結はするが、解凍時のドリップ量が少なくなるような工夫を講じたものである。
[Frozen (frozen) storage and thawing of alginate-based edible fish egg capsules]
There are also known documents that refer to freezing and thawing fish-like capsule bodies themselves.
The following Patent Documents 2 and 3 disclose the alginate-based edible fish egg-shaped capsule body regarding the water separation rate (drip rate) when the capsule body is frozen and then thawed.
As a precaution, the egg-like capsule bodies of Patent Documents 2 and 3 do not defreeze the capsule body, and freeze when the capsule body is stored frozen, but the amount of drip when thawing is small It is something that has been devised.
(特許文献2)
 特開平9-201179号公報(特許第3596965号)(特許文献2)には、アルギン酸カルシウムを外皮とし、その内腔に油性原料と水性原料を封入してある魚卵様食品において、皮膜の含水率を60~85%としてあり、かつ凍結してあることを特徴とする魚卵様食品が示されている。
 皮膜の含水率を60~85%としたのは、凍結保管後解凍してもドリップ量が少なく、天然イクラの塩蔵品と外観・風味が酷似した魚卵様食品が得られるからである。
 なお、この特許文献2にはグリセリンの使用については言及がない。
 この特許文献2の実施例および試験例の箇所には、得られた魚卵様食品の1kgを、庫内温度が-40℃、-20℃、-18℃の冷凍庫に入れて凍結させ、1ケ月保管後に解凍したときの離水量(ドリップ量)が示されている。たとえば、試験例1にかかる表2には、魚卵様食品1kg当りの場合で、皮膜の含水率を60~85%に設定したときのドリップ量(89~130g)が、含水率90%や95%のときのドリップ量(158~280g)に比し少ないことが示されている。試験例2にかかる表3には、外観が「○の評価」のケースにおいて、魚卵様食品1kg当りの場合のドリップ量が93~150gであることが示されている。
 上記のように、この特許文献2の魚卵状カプセル体は、カプセル体を不凍化するものではなく、カプセル体の冷凍保管時に凍結はするが、解凍時のドリップ量が少なくなるような工夫を講じたものである。
(Patent Document 2)
In Japanese Patent Application Laid-Open No. 9-201179 (Patent No. 3596965) (Patent Document 2), a fish egg-like food containing calcium alginate as a shell and enclosing an oily raw material and an aqueous raw material in its inner cavity is disclosed. An egg-like food characterized by a rate of 60-85% and being frozen is shown.
The reason why the moisture content of the film is 60 to 85% is that a drip amount is small even after thawing after freezing storage, and an egg-like food that is very similar in appearance and flavor to a salted product of natural salmon roe is obtained.
In addition, this patent document 2 does not mention the use of glycerin.
In Examples and Test Examples of Patent Document 2, 1 kg of the obtained fish egg-like food is put in a freezer having a temperature of −40 ° C., −20 ° C., and −18 ° C. and frozen. The water separation amount (drip amount) when thawed after storage for months is shown. For example, Table 2 according to Test Example 1 shows that the amount of drip (89 to 130 g) when the moisture content of the film is set to 60 to 85% per kg of egg-like food is 90%. It is shown that it is less than the drip amount (158 to 280 g) at 95%. Table 3 according to Test Example 2 shows that the drip amount per kg of egg-like food is 93 to 150 g in the case where the appearance is “evaluated”.
As described above, the fish egg-like capsule body of Patent Document 2 does not defreeze the capsule body, and freezes when the capsule body is frozen, but is designed to reduce the amount of drip when thawing. Is taken.
(特許文献3)
 特開2004-215536号公報(特許第4104464号)(特許文献3)の請求項1には、アルギン酸カルシウム皮膜を外皮とする魚卵様食品において、その内腔に4糖以上の糖類が糖組成の60%以上を占めるオリゴ糖、澱粉糖化物、またはこれらの還元物の少なくとも一種以上を含有することを特徴とする魚卵様食品が示されている。
 その請求項3には、その魚卵様食品が冷凍されてなることが示されている。
 その実施例1~5においては-20℃で急速凍結しており、またその発明の効果の箇所には、解凍しても離水(ドリップ)が極めて少ない旨の記載がある。
(Patent Document 3)
According to claim 1 of JP-A-2004-215536 (Patent No. 4104464) (Patent Document 3), in a fish egg-like food having a calcium alginate film as an outer shell, a saccharide having 4 or more sugars in its lumen A fish egg-like food characterized by containing at least one of oligosaccharides, starch saccharified products, and reduced products thereof accounting for 60% or more of the above is shown.
The claim 3 shows that the fish egg-like food is frozen.
Examples 1 to 5 are rapidly frozen at −20 ° C., and there is a description that the effect of the invention is that there is very little water separation (drip) even after thawing.
[可食性カプセル体を含む食品の冷凍(凍結)保存と解凍]
 冷凍食品中にアルギン酸塩系の魚卵状カプセル体を含有させておいたものを冷凍庫内に収容して凍結させておき、その冷凍保存後に取り出した食品の解凍を容易にすることにつき言及のある文献も知られている。
 下記の特許文献4には、アルギン酸塩系の可食性魚卵状カプセル体に関して、そのカプセル体を冷凍保存した後、解凍したときの離水率(ドリップ率)につき開示がある。
[Frozen (frozen) storage and thawing of food containing edible capsules]
It is mentioned that frozen foods containing alginate-based egg-like capsule bodies are stored in a freezer and frozen, and the food taken out after freezing is easily thawed. The literature is also known.
The following Patent Document 4 discloses an alginate-based edible fish egg-shaped capsule body with respect to a water separation rate (drip rate) when the capsule body is frozen and then thawed.
(特許文献4)
 特開2000-295982号公報(特許文献4)には、冷凍食品中に、該冷凍食品よりも融解点が低い可食性の物質を可食性の皮膜で被覆したカプセルを含有させたことを特徴とする解凍時間の短縮された冷凍食品が示されている(カプセルのみを冷凍保存するものではない)。冷凍食品中のカプセルの含有量は、冷凍食品全体を基準として通常は0.01~50重量%、好ましくは0.05~10重量%である(段落0011)。
 その段落0012の製造例1には、アルギン酸カルシウム皮膜の形成されたカプセルにつき記載がある。
 その段落0010には、この発明の冷凍食品を電子レンジで加熱したときは、マイクロ波が液体化したカプセル内の芯物質に集中的に吸収されるため、その加熱された芯物質からの熱伝導率や蒸気などにより冷凍食品の加熱が促進されるとの説明がある。
(Patent Document 4)
Japanese Patent Application Laid-Open No. 2000-295982 (Patent Document 4) is characterized in that a frozen food contains capsules in which an edible substance having a melting point lower than that of the frozen food is coated with an edible film. Frozen foods with reduced thawing time are shown (not only capsules are stored frozen). The content of capsules in the frozen food is usually 0.01 to 50% by weight, preferably 0.05 to 10% by weight, based on the whole frozen food (paragraph 0011).
Production Example 1 in paragraph 0012 describes a capsule having a calcium alginate film formed thereon.
In paragraph 0010, when the frozen food of the present invention is heated in a microwave oven, microwaves are intensively absorbed by the core material in the liquefied capsule, so that heat conduction from the heated core material is performed. There is an explanation that heating of frozen food is promoted by rate and steam.
[不凍液を含有する可食性カプセル体を含有させた冷凍食品]
 可食性カプセル体内の液を不凍液とし、そのような不凍液入りのカプセルを冷凍食品に含有させる文献も知られている。
[Frozen food containing edible capsules containing antifreeze]
There is also known a document in which a liquid in an edible capsule is used as an antifreeze and a capsule containing such an antifreeze is contained in a frozen food.
(特許文献5)
-1-
 特開平11-299463号公報(特許文献5)の請求項1には、(油中水型に乳化された不凍液及び/又は)皮膜物質で被覆された不凍液を含有することを特徴とする電子レンジ用冷凍食品が示されている。
 後者の「皮膜物質で被覆された不凍液」とは、皮膜物質を外皮とし、不凍液を芯物質としてカプセル化されたものであり(請求項3)、そのカプセルを冷凍食品に含有させている(請求項7)。念のため述べると、カプセルを用いる場合は、カプセルを含有させた冷凍食品がこの発明の目的物である。
 ここで不凍液とは、水性媒体に溶解すると水性媒体の氷点を降下させる溶質を含有するものであり(請求項4)、溶質の例は、食塩、砂糖、ぶどう糖、果糖、水飴、異性化糖、トレハロース、グリセリン、ソルビトール、マルチトール、エリスリトール、エチルアルコールなどである(請求項5)。(なお、溶質としてグリセリンを用いた実施例はあげられていない。)
 上記の不凍液は、凍結されないか、凍結されたとしても氷点が-5℃以下となるものである(その段落0012、段落0025の「発明の効果」の箇所を参照)。
-2-
 この文献5におけるカプセル化不凍液の組成は次の通りであり、そのようにして調製したカプセル化不凍液をクリームコロッケの調製に用いている。
 なお、カプセル化にかかる実施例3、4においては、実施例3は「マイクロカプセル」を得ており、実施例4は、3重同心円筒管ノズルによって、内円筒管からは不凍液を、外円筒管からは加圧空気を、それぞれ「ジェット流」として10℃に冷却した気体中に噴霧してカプセル化している。従って、得られるカプセルは実施例4、5のいずれも「粒子状のマイクロカプセル」である。
 △実施例3:マルチトール(固形分70%)3kg+水2.94kg+アルギン酸Naが0.06kg=6kgで、不凍液の氷点は不明。(マルチトールの割合は35%となる。)
 △実施例4:マルチトール(固形分70%)3kg+水3kg=6kgで、氷点は不明。(マルチトールの割合は35%となる。)
(Patent Document 5)
-1-
Claim 1 of Japanese Patent Application Laid-Open No. 11-299463 (Patent Document 5) contains an antifreeze liquid coated with a coating substance (and / or an antifreeze liquid emulsified in a water-in-oil type). Frozen foods are shown.
The latter “antifreeze coated with a coating substance” is encapsulated with the coating substance as the outer skin and the antifreeze liquid as the core substance (Claim 3), and the capsule is contained in the frozen food (Claim). Item 7). As a precaution, when a capsule is used, a frozen food containing the capsule is an object of the present invention.
Here, the antifreeze liquid contains a solute that lowers the freezing point of the aqueous medium when dissolved in the aqueous medium (Claim 4). Examples of the solute include salt, sugar, glucose, fructose, starch syrup, isomerized sugar, Examples include trehalose, glycerin, sorbitol, maltitol, erythritol, and ethyl alcohol. (Note that no examples using glycerin as a solute are given.)
The above antifreeze is not frozen or has a freezing point of −5 ° C. or lower even if it is frozen (see paragraphs “0012” and “0025” of “Effects of the Invention”).
-2-
The composition of the encapsulated antifreeze in this document 5 is as follows, and the encapsulated antifreeze prepared in this way is used for the preparation of cream croquette.
In Examples 3 and 4 relating to encapsulation, Example 3 obtains a “microcapsule”, and Example 4 uses a triple concentric cylindrical nozzle to discharge antifreeze from the inner cylindrical tube to the outer cylinder. From the tube, pressurized air is sprayed into a gas cooled to 10 ° C. as a “jet flow” and encapsulated. Therefore, the capsules obtained are all “particulate microcapsules” in Examples 4 and 5.
ΔExample 3: 3 kg of maltitol (solid content 70%) + 2.94 kg of water + Na alginate 0.06 kg = 6 kg, and the freezing point of the antifreeze is unknown. (The percentage of maltitol is 35%.)
ΔExample 4: Maltitol (solid content 70%) 3 kg + water 3 kg = 6 kg, freezing point is unknown. (The percentage of maltitol is 35%.)
[アルギン酸塩系の可食性魚卵状カプセル体の冷凍庫での保存]
 魚卵状カプセル体そのものを冷凍庫で保存することにつき言及のある文献として、次の特許文献6がある
[Storage of alginate-based edible fish egg capsules in a freezer]
The following Patent Document 6 is a document that mentions the preservation of the egg-like capsule body itself in a freezer.
(特許文献6)
-1-
 本出願人の出願にかかる特開平10-327834号公報(特許第3238350号)(特許文献6)には、少なくとも一部がマルメロ粘質物である水溶性高分子a1、油脂性物質a2および水溶性多価金属塩a3を含有する液滴aの外表面が、アルギン酸塩bの水不溶性被膜で被覆された構造を有する可食性パール状カプセルが示されている。その実施例3~5には、後述のように、グリセリンを配合した例が示されている。
 この特許文献6において、食塩は、滴下液の比重の増加、その滴下液中における水溶性多価金属塩とアルギン酸塩との急速な反応の抑制を目的に使用されており(段落0019)、グリセリンは比重調整剤として使用されている(段落0024)。
 なお、この特許文献6には、得られた可食性パール状カプセルの保存の仕方については、容器に入れて取り扱われるとあるにとどまる(段落0029、0042、0045、0051)。
-2-
 この文献6の実施例3~5におけるアルギン酸塩系の皮膜の内部の液滴(ゾル)の組成は次の通りである(「部」は重量部)。
 △実施例3:水25部、塩化カルシウム0.5部、マルメロ粘質物6部、食塩5部、グリセリン3部からなる第1液39.5部に、オイル系の第2液60.5部を加えて粘稠なゾル100部に。
 △実施例4:水18部、塩化カルシウム2部、マルメロ粘質物0.4部、食塩2部、グリセリン10部からなる第1液32.4部に、オイル系の第2液67.6部を加えて粘稠なゾル100部に。
 △実施例5:水30部、塩化カルシウム0.1部、マルメロ粘質物0.08部、食塩10部、グリセリン5部からなる第1液45.18部に、オイル系の第2液54.82部を加えて粘稠なゾル100部に。
-3-
 ここで、液滴100部中の水の量は、実施例3,4,5の順に、25部、18部、30部である。液滴100部中のグリセリンの量は、実施例3,4,5の順に、3部、10部、5部である。
(Patent Document 6)
-1-
Japanese Patent Application Laid-Open No. 10-327834 (Patent No. 3238350) (Patent Document 6) relating to the application of the present applicant describes a water-soluble polymer a1, an oily substance a2 and a water-soluble substance at least partly of quince mucus. An edible pearl-like capsule having a structure in which the outer surface of a droplet a containing a polyvalent metal salt a3 is coated with a water-insoluble film of alginate b is shown. Examples 3 to 5 show examples in which glycerin is blended as described later.
In Patent Document 6, sodium chloride is used for the purpose of increasing the specific gravity of the dropping solution and suppressing rapid reaction between the water-soluble polyvalent metal salt and the alginate in the dropping solution (paragraph 0019). Has been used as a specific gravity adjuster (paragraph 0024).
In addition, in this patent document 6, the method of storing the obtained edible pearl-like capsules is merely handled in a container (paragraphs 0029, 0042, 0045, 0051).
-2-
The composition of droplets (sol) inside the alginate-based film in Examples 3 to 5 of Reference 6 is as follows (“part” is part by weight).
Example 3: 30.5 parts of a first liquid consisting of 25 parts of water, 0.5 parts of calcium chloride, 6 parts of quince mucilage, 5 parts of salt and 3 parts of glycerin, 60.5 parts of an oil-based second liquid To 100 parts of a viscous sol.
ΔExample 4: 67.6 parts of an oil-based second liquid in 32.4 parts of a first liquid consisting of 18 parts of water, 2 parts of calcium chloride, 0.4 part of quince mucilage, 2 parts of salt, and 10 parts of glycerin To 100 parts of a viscous sol.
Δ Example 5: 45.18 parts of a first liquid composed of 30 parts of water, 0.1 part of calcium chloride, 0.08 part of quince mucilage, 10 parts of sodium chloride and 5 parts of glycerin, and second oil 54. Add 82 parts to 100 parts of a viscous sol.
-3-
Here, the amount of water in 100 parts of the droplets is 25 parts, 18 parts, and 30 parts in the order of Examples 3, 4 and 5. The amount of glycerin in 100 parts of the droplets is 3 parts, 10 parts and 5 parts in the order of Examples 3, 4 and 5.
特開昭55-148072号公報Japanese Patent Laid-Open No. 55-148072 特開平9-201179号公報(特許第3596965号)Japanese Patent Laid-Open No. 9-201179 (Patent No. 3596965) 特開2004-215536号公報(特許第4104464号)JP 2004-215536 A (Patent No. 4104464) 特開2000-295982号公報JP 2000-295982 A 特開平11-299463号公報Japanese Patent Laid-Open No. 11-299463 特開平10-327834号公報(特許第3238350号)JP 10-327834 A (Patent No. 3238350)
(特許文献1~4について)
-1-
 特許文献1の発明は、古典的ないし代表的な魚卵状の可食性カプセル体の一例であるにとどまる。この特許文献1の発明においては被覆層Bが含水率85~95%のゲルであることから、冷凍保存したときには凍結することを免れない。
 というのは、次に述べる特許文献2は特許文献1よりも含水率が低いにもかかわらず凍結するものであるので、この特許文献1の発明のカプセル体も冷凍保存したときには凍結するものと理解されるからである。
-2-
 特許文献2、3の発明は、不凍化(凍結しない)カプセル体にかかるものではなく、その冷凍保管時に凍結はするが、解凍時にはドリップ量が少なくなるような工夫を講じているにとどまる。すなわち、特許文献2の魚卵様食品は、皮膜の含水率を60~85%としてあり、かつ凍結してあるものである。特許文献3の魚卵様食品も、凍結保存する使い方をするものである。
-3-
 特許文献4の発明において冷凍食品中に含有させたカプセルは、冷凍食品よりは融解点が低いので冷凍食品の解凍時間の短縮には貢献するが、カプセル自体も凍結するものである。
(Regarding Patent Documents 1 to 4)
-1-
The invention of Patent Document 1 is merely an example of a classic or typical fish-like edible capsule. In the invention of Patent Document 1, since the coating layer B is a gel having a water content of 85 to 95%, it is inevitable to freeze when stored frozen.
This is because Patent Document 2 described below freezes despite having a lower water content than Patent Document 1, and it is understood that the capsule of the invention of Patent Document 1 also freezes when stored frozen. Because it is done.
-2-
The inventions of Patent Documents 2 and 3 are not related to a non-freezing (non-freezing) capsule body, and are only devised so that the amount of drip is reduced during thawing, although it is frozen during freezing storage. That is, the fish egg-like food of Patent Document 2 has a moisture content of the film of 60 to 85% and is frozen. The egg-like food of Patent Document 3 is also used for freezing and preservation.
-3-
In the invention of Patent Document 4, the capsule contained in the frozen food has a melting point lower than that of the frozen food and thus contributes to shortening of the thawing time of the frozen food, but the capsule itself is also frozen.
(特許文献5について)
 特許文献5は、「油中水型に乳化された不凍液」または「皮膜物質で被覆された不凍液」を含有する冷凍食品を提供するものである。
 ここで後者の「皮膜物質で被覆された不凍液」とは、皮膜物質を外皮とし、不凍液を芯物質としてカプセル化したものである。ただし、この特許文献5に言う「カプセル化不凍液」とは、その段落0020や0021に記載のように、「マイクロカプセル(粉粒状のカプセル)」あるいは「3重同心円筒管ノズルによって、内円筒管からは不凍液を、外円筒管からは加圧空気を、それぞれ「ジェット流」として10℃に冷却した気体中に噴霧してカプセル化したもの」である。
 このように、特許文献5の実施例4、5に言うカプセルはいずれも「微粒子状のマイクロカプセル」であり、本発明におけるイクラやキャビアのような粒径が数mmもある「魚卵状」のカプセル体とは無縁である。特許文献5のどこにも、その目的物が魚卵状であることを示唆する記載はない。
(Regarding Patent Document 5)
Patent Document 5 provides a frozen food containing “an antifreeze emulsified in a water-in-oil type” or “an antifreeze coated with a coating substance”.
Here, the latter “antifreeze liquid coated with a film substance” is obtained by encapsulating a film substance as an outer skin and an antifreeze liquid as a core substance. However, the “encapsulated antifreeze liquid” referred to in Patent Document 5 is, as described in paragraphs 0020 and 0021 thereof, “micro capsule (powdered capsule)” or “inner cylindrical tube by a triple concentric cylindrical tube nozzle”. From the outer cylindrical tube and pressurized air from the outer cylindrical tube sprayed into a gas cooled to 10 ° C. as a “jet flow” and encapsulated.
Thus, the capsules described in Examples 4 and 5 of Patent Document 5 are all “microparticle capsules”, and “fish-like” having a particle size of several mm, such as salmon roe and caviar in the present invention. It is unrelated to the capsule body. Nowhere in Patent Document 5 is there any description suggesting that the object is fish-like.
(特許文献6について)
 特許文献6の実施例3~5には、上述のように、アルギン酸塩系の皮膜の内部の液滴の組成に関して、グリセリンを3~10重量%配合した組成物の例が示されているが、この組成物を用いて製造した可食性パール状カプセルを冷凍庫に冷凍保存したときには、冷凍庫から取り出したカプセル体が凍結していることがあり、またその凍結したカプセル体を解凍したときの離水量(ドリップ量)が多い傾向があった。加えて、冷凍庫から取り出したカプセル体が塊状に硬く固化してスプーンで崩すことができず(取り出したときに室内の空気中の水分がカプセル体の表面で凍結することも多い)、無理に崩すと個々のカプセル体そのものが崩壊することがあった。
 特許文献6のようなカプセル体は、ラー油などの香辛料を内添した形で副食として食することが多いので、上記のようなトラブルはカプセル体の商品価値を大きく損なうことになる。
(Regarding Patent Document 6)
Examples 3 to 5 of Patent Document 6 show examples of compositions containing 3 to 10% by weight of glycerin with respect to the composition of droplets inside the alginate film as described above. When an edible pearl-like capsule produced using this composition is stored frozen in a freezer, the capsule body taken out from the freezer may be frozen, and the water separation amount when the frozen capsule body is thawed There was a tendency for (drip amount) to be large. In addition, the capsule body taken out of the freezer is hardened in a lump and cannot be broken with a spoon (water in the room is often frozen on the surface of the capsule body when it is taken out), forcibly breaking it down. The individual capsule bodies themselves sometimes collapsed.
Since the capsule body like patent document 6 is often eaten as a side meal in the form of adding spices such as chili oil, the above trouble greatly impairs the commercial value of the capsule body.
(発明の目的)
 本発明は、このような背景下において、イクラやキャビアのような魚卵状の外観と感触とを有するアルギン酸塩系のカプセル体(殊に可食性のカプセル体)に関して、従来技術においては解決しえなかった上述のような問題点を解消すること、すなわち、冷凍庫内に保存したときおよびその冷凍庫から取り出したときに「硬い塊りの状態に凝結ないし固結することがなく(従ってスプーンで触るだけで容易にばらばらの粒になり)」かつ「離水性の低い(つまりドリップ量の少ない)」魚卵状カプセル体を提供することを目的とするものである。
 また、そのようなカプセル体を製造する方法を提供すること、およびそのようなカプセル体を製造する装置を提供すること、を目的とするものである。
(Object of invention)
Under such circumstances, the present invention solves alginate-based capsule bodies (especially edible capsule bodies) having an egg-like appearance and feel such as salmon roe and caviar in the prior art. possible to solve the Enaka' was above-described problems, i.e., when stored in a freezer and when taken out from the freezer, without having to condense or solidify in a state of "hard lumps (hence a spoon The object of the present invention is to provide a fish egg-like capsule body which can be easily separated by touching) and which has a low water separation (that is, a small amount of drip).
Moreover, it aims at providing the method of manufacturing such a capsule body, and providing the apparatus which manufactures such a capsule body.
(魚卵状カプセル体)
 本発明の魚卵状カプセル体は、
 アルギン酸多価金属塩系の魚卵状カプセル体であって、該カプセル体は、
 その内部側の領域がグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成されると共にその表皮側の領域がグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造の富グリセリン化カプセル体(C)からなること、
を特徴とするものである。
(Fish egg capsule body)
The egg-like capsule body of the present invention is
Alginate polyvalent metal salt-based fish egg-shaped capsule body,
The hybrid region formed in the poor glycerin region (C1) in which the inner side region does not have glycerin or in which the glycerin concentration is low and the epidermal side region is formed in the rich glycerin region (C2) in which the glycerin concentration is large Consisting of a glycerinized capsule body (C) having a structure;
It is characterized by.
(魚卵状カプセル体の製造法)
 本発明の魚卵状カプセル体の製造法は、
 アルギン酸多価金属塩系の魚卵状カプセル体を製造する方法であって、
 魚卵状の原カプセル体(c)にその原カプセル体(c)の外部からグリセリンまたはグリセリンを含む溶液を浸透させるグリセリン浸透操作を行うこと、
 そのグリセリン浸透操作により、そのカプセル体の内部側の領域はグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成され、かつ、そのカプセル体の表皮側の領域はグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造を有する富グリセリン化カプセル体(C)となすこと、
を特徴とするものである。
(Manufacturing method of fish-like capsule body)
The method for producing the egg-like capsule body of the present invention comprises:
A method for producing an alginic acid polyvalent metal salt fish egg capsule,
Performing a glycerin permeation operation for infiltrating the egg-like raw capsule body (c) with glycerin or a solution containing glycerin from the outside of the original capsule body (c),
By the glycerin permeation operation, the region on the inner side of the capsule body is formed in the poor glycerin region (C1) that does not have glycerin or the concentration of glycerin is low, and the region on the epidermis side of the capsule body has a glycerin concentration. Becoming a glycerinized capsule (C) having a hybrid region structure formed in a large glycerin region (C2);
It is characterized by.
(魚卵状カプセル体の製造装置)
 本発明の魚卵状カプセル体の製造装置は、
 水溶性高分子および水溶性多価金属塩を含有する滴下液を液滴状に滴下するための「滴下手段」、
 前記の滴下液を受けとめると共にその滴下液の表面側を皮膜化して原カプセル体(c)を形成するための反応液を収容した「原カプセル体形成手段」、および、
 前記の原カプセル体形成手段から取り出した原カプセル体(c)をグリセリン含有浸透液と接触させることによってその原カプセル体(c)の表皮側の領域にグリセリンを浸透させるための「グリセリン浸透手段」、
を備えてなること、
を特徴とするものである。
(Equipment for producing egg-like capsules)
The apparatus for producing a fish egg capsule of the present invention comprises:
"Drip means" for dropping a drop containing a water-soluble polymer and a water-soluble polyvalent metal salt into droplets,
"Original capsule body forming means" containing the reaction liquid for receiving the dripping liquid and forming the original capsule body (c) by forming a film on the surface side of the dripping liquid, and
“Glycerin permeation means” for allowing glycerin to permeate the region on the epidermis side of the original capsule body (c) by bringing the original capsule body (c) taken out of the original capsule body forming means into contact with the glycerin-containing permeation liquid. ,
Comprising
It is characterized by.
(本発明の独自性)
 本発明の魚卵状カプセル体が「アルギン酸多価金属塩系の魚卵状カプセル体であること」は、特許文献1~6に示されている従来法と共通している。
 しかしながら、本発明のように、魚卵状カプセル体が上記のような特別のハイブリッド領域(混成領域)構造を有すること、すなわち、「そのカプセル体の内部側の領域がグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成されると共にその表皮側の領域がグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造を有すること」については、従来技術には全く開示がない。
 そして、従来技術にはそのようなハイブリッド領域構造を有する本発明の目的物につき開示がないのであるから、そのような目的物を製造する上述のような本発明の製造法および本発明の製造装置についても、従来技術には全く開示がない。
(Uniqueness of the present invention)
The fish egg-like capsule body of the present invention is “a egg-like capsule body of an alginate polyvalent metal salt system” in common with the conventional methods disclosed in Patent Documents 1 to 6.
However, as in the present invention, the egg-like capsule body has a special hybrid region (hybrid region) structure as described above, that is, “the inner region of the capsule body does not have glycerin or glycerin Regarding the fact that the region on the epidermis side has a hybrid region structure formed in the rich glycerin region (C2) having a high concentration of glycerin, formed in the poor glycerin region (C1) having a low concentration, There is no disclosure.
Since the prior art does not disclose the object of the present invention having such a hybrid region structure, the manufacturing method of the present invention and the manufacturing apparatus of the present invention as described above for manufacturing such an object. Also, there is no disclosure in the prior art.
(本発明の魚卵状カプセル体の性質)
-1-
 本発明の魚卵状カプセル体は、上記のように独特のハイブリッド領域構造を有するものであるため、次のようなすぐれた性質を有する。
 ア:その魚卵状カプセル体を、庫内温度がたとえば-20℃~-30℃程度の冷凍庫内に保存したときに、硬い塊りの状態に凝結ないし固結することがないこと、
 イ:その魚卵状カプセル体を冷凍庫から取り出しても、空気中の水分の付着により互いにくっついて硬い塊りの状態になるようなことがないこと。
 ウ:冷凍庫内のカプセルおよび冷凍庫から取り出したカプセルは、個々の粒状のままの形態であるか、あるいはたとえ見掛け上は塊りになっているように見えてもスプーンで軽く触るだけで個々の粒になるので、そのまますぐに食することができる上、味覚の点でもヘルシーでおいしいこと。
 エ:そして、冷凍庫から取り出したカプセル体は、形の良い粒状を有しており、皺寄りや変形が全くないか、たとえわずかな皺寄りや変形があっても目に付くほどではないこと。
 オ:しかも、冷凍庫から取り出したカプセル体は、後述の実施例のように、ドリップ量(離水量)が少ないこと。
-2-
 本発明の魚卵状カプセル体が上記のア、イ、ウの性質を有していることは、本発明の魚卵状カプセル体を「不凍化カプセル体」または「凍らないカプセル体」と表現しても差し支えないことを意味している。
(Properties of the egg-like capsule body of the present invention)
-1-
Since the fish egg-like capsule body of the present invention has a unique hybrid region structure as described above, it has the following excellent properties.
A: When the fish egg-shaped capsule body is stored in a freezer having an internal temperature of, for example, about −20 ° C. to −30 ° C., it does not condense or solidify into a hard lump state.
A: Even if the fish-like capsule body is taken out from the freezer, it does not stick to each other due to the adhesion of moisture in the air and become a hard lump.
C: The capsules in the freezer and the capsules taken out of the freezer are in the form of individual granules, or even if they seem to be clumped, they can be individually touched with a spoon. So you can eat it as it is, and it is healthy and delicious in terms of taste.
D: And the capsule taken out from the freezer has a well-shaped granule, and there is no wrinkle or deformation, or even a slight wrinkle or deformation is not noticeable.
E: Moreover, the capsule body taken out of the freezer has a small amount of drip (water separation amount) as in the examples described later.
-2-
The fact that the fish egg-like capsule body of the present invention has the above-mentioned properties of a, i, and c means that the fish egg-like capsule body of the present invention is referred to as an “antifreeze capsule body” or “a capsule body that does not freeze”. It means that it can be expressed.
本発明の魚卵状カプセル体(富グリセリン化カプセル体)(C)を2枚のガラス板間に挟んで潰したときの状態を模式的に示した平面図である。It is the top view which showed typically the state when the fish egg-shaped capsule body (glycerinized capsule body) (C) of this invention was pinched | interposed between two glass plates, and was crushed. 原カプセル体(c)を2枚のガラス板間に挟んで潰したときの状態を模式的に示した平面図である。It is the top view which showed typically the state when an original capsule body (c) is pinched and crushed between two glass plates.
 以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
[原カプセル体(c)の準備]
-1-
 本発明においては、まず、少なくともその表皮側の領域がアルギン酸多価金属塩の形で存在している魚卵状の原カプセル体(c)を準備する。
 そのような原カプセル体(c)は、典型的には、次に述べる第1の方法または第2の方法によって得ることができる。(なお、「水溶液」における溶媒は、主溶媒としての水のほかに、アルコールなどを含んでいても差し支えないものとする。)
[Preparation of original capsule body (c)]
-1-
In the present invention, first, an egg-shaped raw capsule (c) in which at least the region on the epidermis side is present in the form of an alginate polyvalent metal salt is prepared.
Such an original capsule body (c) can be typically obtained by the first method or the second method described below. (Note that the solvent in the “aqueous solution” may contain alcohol in addition to water as the main solvent.)
-2-
 原カプセル体(c)を得る第1の方法は、アルギン酸の水溶性塩(ナトリウム塩やカリウム塩)を含む水溶液を液滴などの小容量体にした状態で、カルシウム塩などの水溶性多価金属塩の水溶液と接触させる方法である。
 この第1の方法にあっては、まず「アルギン酸の水溶性塩を含む水溶液の小容量体(液滴など)」の外表面側からアルギン酸多価金属塩の皮膜が形成され、温度、時間、濃度、攪拌状態などの条件に応じてその皮膜の厚みを成長(増大)させていくことができる。
-2-
The first method for obtaining the original capsule (c) is to use a water-soluble polyvalent calcium salt or the like in an aqueous solution containing a water-soluble salt of alginic acid (sodium salt or potassium salt) in a small volume such as a droplet. It is the method of making it contact with the aqueous solution of a metal salt.
In this first method, a film of an alginate polyvalent metal salt is first formed from the outer surface side of a “small volume of an aqueous solution containing a water-soluble salt of alginic acid (such as droplets)”, and the temperature, time, The thickness of the coating can be grown (increased) according to conditions such as concentration and stirring state.
-3-
 上記の原カプセル体(c)を得る第2の方法は、上記の第1の方法とは逆に、水溶性多価金属塩(カルシウム塩など)を含む水溶液を液滴などの小容量体にした状態で、アルギン酸の水溶性塩(ナトリウム塩やカリウム塩)の水溶液と接触させる方法である。
 この第2の方法にあっては、まず「水溶性多価金属塩を含む水溶液の小容量体(液滴など)」の外表面側にアルギン酸多価金属塩高分子の皮膜が形成され、温度、時間、濃度、攪拌状態などの条件に応じてその皮膜の厚みを成長(増大)させていくことができる。
-3-
In the second method of obtaining the original capsule (c), in contrast to the first method, an aqueous solution containing a water-soluble polyvalent metal salt (calcium salt or the like) is converted into a small-capacity body such as a droplet. In this state, it is brought into contact with an aqueous solution of a water-soluble salt of alginic acid (sodium salt or potassium salt).
In this second method, a film of an alginate polyvalent metal salt polymer is first formed on the outer surface side of a “small volume of an aqueous solution containing a water-soluble polyvalent metal salt (droplets, etc.)” The thickness of the film can be grown (increased) according to conditions such as time, concentration, and stirring state.
-4-
 なお、上記の第1の方法および第2の方法における水溶性多価金属塩としては、塩化カルシウム、乳酸カルシウム、酢酸カルシウム等の水溶性カルシウム塩;酢酸亜鉛、乳酸亜鉛等の水溶性亜鉛塩;などが例示される。用途によっては、塩化バリウム、酢酸バリウム、乳酸バリウム、グルコン酸バリウム等の水溶性バリウム塩を用いることもできる。
-4-
In addition, as water-soluble polyvalent metal salt in said 1st method and 2nd method, water-soluble calcium salts, such as calcium chloride, calcium lactate, and calcium acetate; Water-soluble zinc salts, such as zinc acetate and zinc lactate; Etc. are exemplified. Depending on the application, water-soluble barium salts such as barium chloride, barium acetate, barium lactate, and barium gluconate can be used.
-5-
 原カプセル体(c)内には、その製造に際して、上記の第1の方法におけるアルギン酸の水溶性塩を含む水溶液や、上記の第2の方法における水溶性多価金属塩を含む水溶液に、種々様々な他の成分を含有させておくことができる。
 そのような他の成分の例は、各種の水溶性高分子(マルメロ種子粘質物、ペクチン、ガラクトマンナン、タマリンド種子ガム、アラビアガム、トラガンドガム、カラヤガム、カラギーナン、寒天、キサンタンガム、カードラン、プルラン、グルコマンナン、ゼラチンなど)、ビタミン類、各種のアミノ酸、各種の有機酸、天然動植物からの分離物、粉末状食材、油脂性物質(オイル類等)、食品香料、蛋白質、炭水化物、繊維質、着色料(色素等)、増粘剤、保存剤(防腐剤)、着色剤、フィラー(酸化チタン、硫酸バリウム、炭酸カルシウム等)、香辛料(ラー油等)、調味料、食塩、ミネラル分、pH調整剤、比重調整剤などである。
-5
In the raw capsule body (c), various kinds of aqueous solutions containing the water-soluble salt of alginic acid in the first method and aqueous solutions containing the water-soluble polyvalent metal salt in the second method are used. Various other ingredients can be included.
Examples of such other ingredients are various water-soluble polymers (maltello seed mucilage, pectin, galactomannan, tamarind seed gum, gum arabic, tragand gum, caraya gum, carrageenan, agar, xanthan gum, curdlan, pullulan, gluco Mannan, gelatin, etc.), vitamins, various amino acids, various organic acids, isolates from natural animals and plants, powdered foods, oleaginous substances (oils, etc.), food flavors, proteins, carbohydrates, fibers, coloring agents (Pigments, etc.), thickeners, preservatives (preservatives), colorants, fillers (titanium oxide, barium sulfate, calcium carbonate, etc.), spices (ra oil, etc.), seasonings, salt, minerals, pH adjusters, Specific gravity adjusting agent.
-6-
 上記の第1の方法と第2の方法とを対比すると、第1の方法の方が、原カプセル体(c)の形成が安定して達成できるので一般的であるということができる。
-6-
Comparing the first method and the second method, it can be said that the first method is more general because the formation of the original capsule body (c) can be stably achieved.
[魚卵状カプセル体の製造法]
(原カプセル体(c)の内部へのグリセリンの浸透操作)
-1-
 本発明により魚卵状カプセル体を製造するに際しては、上記のようにして得られた魚卵状の原カプセル体(c)(つまり、少なくともその表皮側の領域がアルギン酸多価金属塩の形で存在している魚卵状の原カプセル体(c))に対して、その原カプセル体(c)の外部からグリセリンまたはグリセリンを含む溶液を浸透させる「グリセリンの浸透操作」を実施する。
[Production method of fish-like capsule]
(Operation of penetration of glycerin into the original capsule body (c))
-1-
When producing a fish-like capsule according to the present invention, the fish-like raw capsule (c) obtained as described above (that is, at least the region on the epidermis side is in the form of a polyvalent metal alginate. For the existing egg-like raw capsule body (c)), a “glycerin permeation operation” is performed in which a glycerin or a solution containing glycerin penetrates from the outside of the original capsule body (c).
-2-
 この浸透操作工程におけるグリセリンの浸透は、純グリセリン(または純グリセリンに近い濃度の濃グリセリン)を用いて行うこともできるが、浸透性を向上させるために、たとえば10~98重量%の濃度のグリセリン水溶液を用いて行うことが好ましい。なお、このグリセリン水溶液には、食塩などの電解質を添加して不凍性を向上させたり、アルコールなど水以外の溶媒を併用して不凍性を向上させたりすることもできる。
-2-
The penetration of glycerin in this osmosis operation step can be performed using pure glycerin (or concentrated glycerin having a concentration close to pure glycerin), but in order to improve the permeability, for example, glycerin having a concentration of 10 to 98% by weight. It is preferable to use an aqueous solution. The glycerin aqueous solution can be added with an electrolyte such as salt to improve antifreeze, or can be used in combination with a solvent other than water such as alcohol to improve antifreeze.
-3-
 原カプセル体(c)に対する上記のグリセリンの浸透操作は、
 (ア)常圧含浸による浸透操作、
 (イ)減圧浸透操作、
 (ウ)加圧浸透操作、
 (エ)減圧操作と加圧操作との組み合わせ、
 (オ)減圧または加圧操作と、その減圧または加圧状態から常圧に戻す操作(減圧または加圧の解除操作)との組み合わせ、
などにより達成できる。減圧や加圧を行うときの圧力条件は、種々に設定できる。
 これらの浸透操作は、1回だけでなく、複数回繰り返すことも好ましい。
 また、次に述べるように、これらの浸透操作を原カプセル体(c)の減水(脱水)処理操作と組み合わせることも好ましい。
-3-
The above glycerin permeation operation for the original capsule body (c)
(A) Penetration operation by normal pressure impregnation,
(I) Pressure reduction infiltration operation,
(C) Pressure infiltration operation,
(D) Combination of decompression operation and pressurization operation,
(E) A combination of a decompression or pressurization operation and an operation for returning the decompression or pressurization state to normal pressure (decompression or decompression operation),
This can be achieved. Various pressure conditions can be set for depressurization or pressurization.
These permeation operations are preferably repeated not only once but also a plurality of times.
Further, as described below, it is also preferable to combine these permeation operations with a water reduction (dehydration) treatment operation of the original capsule body (c).
(浸透操作と減水処理との併用)
-1-
 この場合、最初のまたは各回の浸透操作による原カプセル体(c)へのグリセリンの浸透を行うに先立ち、原カプセル体(c)の減水処理(つまり脱水処理)を行っておくことが好ましい。というのは、その減水処理により、上記の浸透操作に際しての原カプセル体(c)内へのグリセリンの浸透速度が向上しかつそのときのグリセリンの浸透量も多くなるからである。
-2-
 原カプセル体(c)の減水処理は、たとえば、風乾、通風、エアの吹き付け、加熱乾燥、減圧(真空)乾燥、水混和性の溶剤との接触、それらの操作の2以上の組み合わせなどによりなされる。脱水操作工程においては、原カプセル体(c)を攪拌したり揺動させたりすることも好ましい。
-3-
 上記の「浸透操作および減水処理」の一例は次の如くである。
 「1回目の減圧浸透操作による原カプセル体(c)内へのグリセリンの浸透」→「常圧に戻す」→「減水処理による原カプセル体(c)の減水」→「2回目の減圧浸透操作による原カプセル体(c)内へのグリセリンの浸透」→「常圧に戻す」
(Combination of osmosis operation and water reduction treatment)
-1-
In this case, it is preferable to perform water reduction treatment (that is, dehydration treatment) of the original capsule body (c) prior to the penetration of glycerin into the original capsule body (c) by the first or each osmosis operation. This is because the water reduction treatment improves the penetration rate of glycerin into the original capsule body (c) during the permeation operation and increases the penetration amount of glycerin at that time.
-2-
The water reduction treatment of the original capsule body (c) is performed, for example, by air drying, ventilation, air blowing, heat drying, reduced pressure (vacuum) drying, contact with a water-miscible solvent, or a combination of two or more of these operations. The In the dehydration operation step, it is also preferable that the original capsule body (c) is stirred or rocked.
-3-
An example of the above-mentioned “osmosis operation and water reduction treatment” is as follows.
“Infiltration of glycerin into original capsule body (c) by first reduced pressure infiltration operation” → “Return to normal pressure” → “Reduction of original capsule body (c) by water reduction treatment” → “Second reduced pressure infiltration operation Penetration of glycerin into the original capsule body (c) by ”→“ Return to normal pressure ”
(富グリセリン化カプセル体(C)の取得)
-1-
 上記のグリセリン浸透操作により、目的とする富グリセリン化カプセル体(C)が得られる。
 この富グリセリン化カプセル体(C)にあっては、そのカプセル体の内部側の領域はグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成され、かつ、そのカプセル体の表皮側の領域はグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造を有する。
-2-
 なお、上記のようにして得られた富グリセリン化カプセル体(C)の大きさには特に限定はないが、直径で、0.1~20mm程度、通常は0.5~10mm程度、殊に1~8mm程度とすることが多い。
(Acquisition of glycerinated capsule body (C))
-1-
The target glycerinized capsule (C) is obtained by the above glycerin permeation operation.
In this glycerin-encapsulated capsule (C), the region on the inner side of the capsule is formed in the poor glycerin region (C1) having no glycerin or having a low glycerin concentration, and the epidermis of the capsule The region on the side has a hybrid region structure formed in a glycerin-rich region (C2) having a high glycerin concentration.
-2-
The size of the glycerinized capsule (C) obtained as described above is not particularly limited, but the diameter is about 0.1 to 20 mm, usually about 0.5 to 10 mm, especially It is often about 1 to 8 mm.
[魚卵状カプセル体の製造装置]
-0-
 上に述べた魚卵状カプセル体の製造を行うための装置としては、典型的には、次の手段を備えたものが用いられる。
-1-
 水溶性高分子および水溶性多価金属塩を含有する滴下液を液滴状に滴下するための「滴下手段」。
 ここで、滴下手段の例は可撓性チューブや滴下ロートであり、必要に応じそれらに開閉コックやピンチコックを付設することもある。
-2-
 上記の滴下液を受けとめると共にその滴下液の表面側を皮膜化して原カプセル体(c)とするための反応液を収容した「原カプセル体形成手段」。
 ここで、原カプセル体形成手段の例は、攪拌手段付きの容器や槽などである。
-3-
 上記の原カプセル体形成手段から取り出した原カプセル体(c)をグリセリン含有浸透液と接触させることによってその原カプセル体(c)の表皮側の領域にグリセリンを浸透させるための「グリセリン浸透手段」。
 ここで、グリセリン浸透手段の例は、真空吸引装置や加圧装置を備えた容器や槽などである。
-4-
 原カプセル体(c)内へのグリセリンの浸透を促進するために、上記の原カプセル体(c)の減水(脱水)処理を行う「減水手段」。
 ここで、減水手段の例は、脱水機、送風機、乾燥機などである。
[Equipment for producing egg-like capsule]
-0-
As an apparatus for producing the fish egg-like capsule body described above, typically, an apparatus provided with the following means is used.
-1-
“Drip means” for dropping a dropping liquid containing a water-soluble polymer and a water-soluble polyvalent metal salt into droplets.
Here, examples of the dropping means are a flexible tube and a dropping funnel, and an opening / closing cock or a pinch cock may be attached to them as necessary.
-2-
“Original capsule body forming means” which receives the above-mentioned dripping liquid and contains a reaction liquid for forming the original capsule body (c) by forming a film on the surface side of the dripping liquid.
Here, an example of the original capsule body forming means is a container or a tank with stirring means.
-3-
"Glycerin permeation means" for allowing glycerin to permeate the region on the epidermis side of the original capsule body (c) by bringing the original capsule body (c) taken out from the above-mentioned original capsule body forming means into contact with the glycerin-containing permeation solution .
Here, examples of the glycerin permeating means are containers and tanks equipped with a vacuum suction device and a pressurizing device.
-4-
“Water-reducing means” for performing water reduction (dehydration) treatment of the original capsule body (c) in order to promote the penetration of glycerin into the original capsule body (c).
Here, examples of the water reducing means include a dehydrator, a blower, and a dryer.
[富グリセリン化カプセル体(C)]
-1-
 上述のようにして得られる本発明の魚卵状カプセル体は、
アルギン酸多価金属塩系の魚卵状カプセル体であって、該カプセル体は、
 その内部側の領域がグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成されると共にその表皮側の領域がグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造の富グリセリン化カプセル体(C)からなること、
を特徴とするものである。
-2-
 この場合、富グリセリン領域(C2)におけるグリセリンの濃度(g2)と貧グリセリン領域(C1)におけるグリセリンの濃度(g1)との比(g2/g1)は、たとえば、1.2倍以上、通常は1.5倍以上、好ましくは2倍以上、さらに好ましくは2.5倍以上に設定することが望ましい。
[Glycerin-rich capsule (C)]
-1-
The egg-like capsule body of the present invention obtained as described above,
Alginate polyvalent metal salt-based fish egg-shaped capsule body,
The hybrid region formed in the poor glycerin region (C1) in which the inner side region does not have glycerin or in which the glycerin concentration is low and the epidermal side region is formed in the rich glycerin region (C2) in which the glycerin concentration is large Consisting of a glycerinized capsule body (C) having a structure;
It is characterized by.
-2-
In this case, the ratio (g2 / g1) of the glycerin concentration (g2) in the rich glycerin region (C2) and the glycerin concentration (g1) in the poor glycerin region (C1) is, for example, 1.2 times or more, usually It is desirable to set it to 1.5 times or more, preferably 2 times or more, more preferably 2.5 times or more.
[本発明の富グリセリン化カプセル体(C)のハイブリッド領域構造の確認]
-1-
 ここで、本発明の富グリセリン化カプセル体(C)が上記のようなハイブリッド領域構造を有することの確認は、たとえば次のようにして行うことができる。
 ア:まず、富グリセリン化カプセル体(C)の製造工程において、系に染料(たとえば赤色の染料)を添加しておくことにより、染料で着色された原カプセル体(c)を得る。
 イ:そして、該染料で着色された原カプセル体(c)に対するグリセリン含有浸透液の浸透を上記のようにして行い、富グリセリン化カプセル体(C)を得る。
 ウ:得られた富グリセリン化カプセル体(C)は、(元となる原カプセル体(c)が染料で着色されているため)着色されたものとなるが、球形のカプセル体のままでは、見掛け上は該カプセル体(C)の全体が着色されているように見える。
-2-
 そこで、まず、上記「ア」の箇所で述べた着色された原カプセル体(c)を2枚のガラス板(カバーグラス;縦横の寸法は18mm×18mm、厚みは0.15mm)間に挟んで扁平になるように潰し、その潰れた状態をルーペまたは低倍率の顕微鏡で観察する。
 このときの状態は図2のようになり、扁平に潰れた円板状の原カプセル体(c)の全体が染料の色に着色していることが確認できる。
-3-
 次に、上記「イ、ウ」の箇所で述べた着色された富グリセリン化カプセル体(C)を2枚のガラス板(カバーグラス;縦横の寸法は18mm×18mm、厚みは0.15mm)間に挟んで扁平になるように潰し、その潰れた状態をルーペまたは低倍率の顕微鏡で観察する。
 このときの状態は図1のようになり、扁平に潰れた円板状の富グリセリン化カプセル体(C)においては、その表皮側(外周縁)の狭巾の円環領域C2(点線の円の外側の領域)がほぼ無色透明になるが、残余の中央側の領域C1は染料の色に着色していることが確認できる。
 このことから、本発明の富グリセリン化カプセル体(C)においては、そのカプセル体の内部側の領域はグリセリンを有しないかグリセリンの割合が小さい貧グリセリン領域(C1)に形成され、一方そのカプセル体の表皮側(外周縁)の領域はグリセリンの割合が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造を有するものであることが確認できる。
[Confirmation of hybrid region structure of glycerin-encapsulated capsule body (C) of the present invention]
-1-
Here, confirmation that the glycerin-encapsulated capsule body (C) of the present invention has the hybrid region structure as described above can be performed, for example, as follows.
A: First, in the production process of the glycerin-encapsulated capsule (C), a dye (for example, a red dye) is added to the system to obtain an original capsule (c) colored with the dye.
A: Then, the glycerin-containing penetrant is permeated into the original capsule body (c) colored with the dye as described above to obtain a glycerin-encapsulated capsule body (C).
C: The obtained glycerinized capsule (C) is colored (because the original original capsule (c) is colored with a dye), but if it is a spherical capsule, Apparently, the whole capsule body (C) appears to be colored.
-2-
Therefore, first, the colored original capsule body (c) described in the section “a” is sandwiched between two glass plates (cover glass; vertical and horizontal dimensions are 18 mm × 18 mm, thickness is 0.15 mm). Crush to flatten, and observe the crushed state with a magnifying glass or a low-power microscope.
The state at this time is as shown in FIG. 2, and it can be confirmed that the whole of the disk-shaped original capsule body (c) flattened is colored in the color of the dye.
-3-
Next, the colored glycerin-encapsulated capsule (C) described in the above section “I, U” is placed between two glass plates (cover glass; vertical and horizontal dimensions are 18 mm × 18 mm, thickness is 0.15 mm). Crush it so that it is flattened, and observe the crushed state with a magnifying glass or a low-power microscope.
The state at this time is as shown in FIG. 1, and in the disc-shaped glycerinized capsule body (C) crushed flat, a narrow annular region C2 (dotted circle) on the epidermis side (outer periphery) It is confirmed that the remaining area C1 is colored in the color of the dye.
From this, in the glycerin-encapsulated capsule body (C) of the present invention, the region on the inner side of the capsule body is formed in the poor glycerin region (C1) having no glycerin or a small proportion of glycerin, while the capsule It can be confirmed that the region on the epidermis side (outer peripheral edge) of the body has a hybrid region structure formed in the glycerin-rich region (C2) having a large proportion of glycerin.
[本発明の富グリセリン化カプセル体(C)の凍結性の有無]
-1-
 上述のように、本発明の富グリセリン化カプセル体(C)は、そのカプセル体の表皮側(外周縁)の領域がグリセリンの割合が大きい富グリセリン領域(C2)に形成されているため、これを冷凍庫に保管しても、凍結しがたいものとなる。たとえ見掛け上はブロック状になっている場合でも、スプーンで軽く触れただけで個々の粒状となるので、凍結していないことがわかる。そして、冷凍庫から取り出したカプセル体(C)を吸水性の良い紙面上に室温下に放置したときも、離水量(ドリップ量)は少ない。
-2-
 一方、上述の原カプセル体(c)は、その製造時に相応の量のグリセリンを使用した場合にあっても、それを冷凍庫に保管したときに凍結しやすいものとなる。
 そして、原カプセル体(c)の製造時に多量のグリセリンを配合した場合には、カプセル自体の強度が小さくなり、その製造時や製造後の保管時にカプセル形状を維持することが困難になる。
[Presence or absence of freezing property of glycerin-encapsulated capsule body (C) of the present invention]
-1-
As described above, the glycerinized capsule body (C) of the present invention is formed in the glycerin-rich region (C2) in which the region on the epidermis side (outer peripheral edge) of the capsule body has a large proportion of glycerin. Even if stored in a freezer, it becomes difficult to freeze. Even if it looks like a block, it can be seen that it is not frozen because it becomes individual granularity just by lightly touching it with a spoon. Even when the capsule body (C) taken out from the freezer is left on a paper surface with good water absorption at room temperature, the water separation amount (drip amount) is small.
-2-
On the other hand, even if the above-mentioned original capsule body (c) uses an appropriate amount of glycerin at the time of production, it becomes easy to freeze when stored in a freezer.
When a large amount of glycerin is blended at the time of producing the original capsule body (c), the strength of the capsule itself is reduced, and it is difficult to maintain the capsule shape at the time of production or storage after production.
 次に実施例および比較例をあげて、本発明をさらに説明する。
 なお、原カプセル体(c)の作製にあたり赤色染料を配合した理由は、後述の富グリセリン化カプセル体(C)が特別の構造を有することを目視できるようにするための工夫である。
Next, the present invention will be further described with reference to examples and comparative examples.
In addition, the reason which mix | blended the red dye in preparation of an original capsule body (c) is an idea for making it visible that the below-mentioned glycerinized capsule body (C) has a special structure.
[原カプセル体(c)の作製)]
-1-(滴下液の準備)
 アルギン酸ナトリウムの0.8重量%濃度の水溶液の1200重量部中に、マルメロ粘性物質(水溶性高分子)0.6重量部、ラー油(香辛料)40重量部および少量の赤色染料を配合したものを準備した。
 このようにして調製した滴下液を、滴下手段(1)の一例としての滴下ロートに充填した。
[Preparation of original capsule body (c)]
-1- (Preparation of dripping liquid)
A mixture of 0.6 parts by weight of quince viscous substance (water-soluble polymer), 40 parts by weight of chili oil (spicy) and a small amount of red dye in 1200 parts by weight of an aqueous solution of 0.8% by weight sodium alginate. Got ready.
The dropping liquid thus prepared was filled into a dropping funnel as an example of the dropping means (1).
-2-(受液の準備)
 塩化カルシウムの1重量%水溶液からなる受液を調製し、反応用の容器(原カプセル体形成手段の一例)内に収容した。
-2- (Preparation of liquid)
A liquid receiver comprising a 1% by weight aqueous solution of calcium chloride was prepared and stored in a reaction container (an example of a raw capsule body forming means).
-3-(カプセル化反応)
 上述の反応用の容器内の受液を軽く攪拌しながら、その受液に向けて上記の滴下ロートから滴下液を滴々と落下させた。この状態で攪拌を続けることにより、滴下液のカプセル化が進行していった。
 ついで、このようにして形成されたカプセルを掬い上げた後、水中に投入して洗浄した。
-3- (Encapsulation reaction)
While lightly stirring the liquid received in the reaction container, the liquid drop was dropped from the dropping funnel toward the liquid receiver. By continuing stirring in this state, encapsulation of the dropping liquid proceeded.
Next, the capsules formed in this way were scooped up and then poured into water for washing.
-4-(原カプセル体(c)の取得)
 上記の操作により、粒径が2~6mm程度の淡赤色の原カプセル体(c)が得られた。この原カプセル体(c)の少なくとも表皮側(外表面側)は、アルギン酸カルシウムの皮膜となっている。
 この原カプセル体(c)は、これを肌に付着させて指で擦ったときには若干の皮膜残渣が残るものである。
 以下においては、得られた原カプセル体(c)のうち、粒径が3~4mmのものを篩分けして用いた。
-4- (Acquisition of original capsule (c))
By the above operation, a light red original capsule (c) having a particle size of about 2 to 6 mm was obtained. At least the skin side (outer surface side) of the original capsule body (c) is a calcium alginate film.
The original capsule body (c) has a slight film residue when it is adhered to the skin and rubbed with a finger.
In the following, among the obtained original capsule body (c), those having a particle size of 3 to 4 mm were used after sieving.
[富グリセリン化カプセル体(C)の作製]
-0-
 上記で得た粒径が3~4mmの原カプセル体(c)を用いて、目的とする富グリセリン化カプセル体(C)を次のようにして作製した。
-1-
 まず、上記の原カプセル体(c)を吸水性のペーパー上に拡げて静置することにより、原カプセル体(c)の表面にある水分を除去した。
-2-
 次に、グリセリン水溶液を収容した容器を準備し、そのグリセリン水溶液中に上記で準備した原カプセル体(c)を投入して軽く攪拌した。これにより、次の減圧浸透操作に供するカプセルの準備ができた。
-3-
 ついで、「系を減圧し、3時間後に減圧を解除してから、かき混ぜを行う」操作を、計3回繰り返した後、グリセリン水溶液の相からカプセル体を取り出した。
-4-
 このようにして得られた富グリセリン化カプセル体(C)の特異な構造については、次に項を変えて説明する。
 また、この富グリセリン化カプセル体(C)を冷凍庫内に保存してから取り出した冷凍処理品の性質については、原カプセル体(c)と性質と対比しながら、後述する。
[Preparation of Enriched Glycerinized Capsule (C)]
-0-
Using the original capsule body (c) having a particle diameter of 3 to 4 mm obtained above, the target glycerinized capsule body (C) was produced as follows.
-1-
First, the original capsule body (c) was spread on a water-absorbing paper and allowed to stand, thereby removing water on the surface of the original capsule body (c).
-2-
Next, a container containing an aqueous glycerin solution was prepared, and the original capsule body (c) prepared above was put into the aqueous glycerin solution and stirred gently. Thereby, the capsule for the next reduced pressure infiltration operation was prepared.
-3-
Subsequently, the operation of “reducing the pressure of the system and releasing the decompression after 3 hours and then stirring” was repeated a total of 3 times, and then the capsule body was taken out from the phase of the glycerin aqueous solution.
-4-
The specific structure of the glycerinized capsule body (C) thus obtained will be described below with different terms.
Further, the properties of the frozen processed product taken out after storing the glycerin-encapsulated capsule body (C) in the freezer will be described later in comparison with the properties of the original capsule body (c).
[原カプセル体(c)の構造と富グリセリン化カプセル体(C)の構造との違い]
-1-
 原カプセル体(c)は、半透明の球形の形状を有している。この原カプセル体(c)は、赤色染料を配合して製造しているので、全体が赤色に染まっている。
 この赤色のパール状の原カプセル体(c)は、これを2枚のガラス板間に挟んで扁平になるように潰し、その潰れた状態をルーペや顕微鏡で観察しても、全体が均一に赤色に染まっていることが確認できる(図2を参照)。
[Difference between the structure of the original capsule body (c) and the structure of the glycerinated capsule body (C)]
-1-
The original capsule body (c) has a translucent spherical shape. Since this original capsule body (c) is produced by blending a red dye, the whole is dyed red.
The red pearl-shaped original capsule body (c) is crushed so as to be flattened by sandwiching it between two glass plates, and even if the crushed state is observed with a loupe or a microscope, the whole is uniform. It can be confirmed that it is dyed red (see FIG. 2).
-2-
 一方、富グリセリン化カプセル体(C)は、上記の原カプセル体(c)とほぼ同じ大きさの半透明の球形の形状を有しており、その球形の形状の外観視では、全体が淡赤色に染まっているように見える。
 しかるに、この球形の富グリセリン化カプセル体(C)は、これを2枚のガラス板間に挟んで扁平になるように潰し、その潰れた状態をルーペや顕微鏡で観察すると、扁平化された円板状のカプセル体の中央側の領域(C2)は赤色に染まっているが、外周縁の(表皮側の)円環状の領域(C1)はほぼ無色透明になっていることが確認できる。
-2-
On the other hand, the glycerin-encapsulated capsule (C) has a semi-transparent spherical shape that is approximately the same size as the original capsule (c), and the entire appearance is light in appearance. Looks like it's dyed red.
However, this spherical glycerinized capsule (C) is crushed so as to be flattened by sandwiching it between two glass plates, and when the crushed state is observed with a magnifying glass or a microscope, a flattened circle is obtained. The region (C2) on the center side of the plate-like capsule body is dyed red, but it can be confirmed that the annular region (C1) on the outer peripheral edge (on the skin side) is almost colorless and transparent.
-3-
 上記の事実は、富グリセリン化カプセル体(C)は原カプセル体(c)にグリセリン水溶液を減圧下に浸透させることにより得ているので、カプセルの表皮側の領域のみにグリセリンが浸透していることを物語っている。
 そして、次に述べるように、原カプセル体(c)とは異なる富グリセリン化カプセル体(C)の構造が、冷凍庫における保存後の性質に大きな影響を与えていることがわかる。
-3-
The above fact is obtained because the glycerin-encapsulated capsule (C) is obtained by infiltrating the original capsule (c) with a glycerin aqueous solution under reduced pressure, so that glycerin permeates only the region on the epidermis side of the capsule. Tells the story.
Then, as will be described below, it can be seen that the structure of the glycerinated capsule body (C) different from the original capsule body (c) has a great influence on the properties after storage in the freezer.
[離水量の測定試験と解析]
-1-
 上記において作製した2種のカプセル体、すなわち、原カプセル体(c)と富グリセリン化カプセル体(C)とにつき、次の試験を行った。
 ア:まず、それぞれのカプセル体を-20℃の冷凍庫にて48時間以上静置した。
 イ:その後、冷凍庫から取り出したそれぞれのカプセル体の約4gを吸水性の良い紙(株式会社クレシア製の「キムワイプ ワイパーS-200」)の上に置いてから、まずその重量を精密に秤り、ついで15分間静置することにより自然解凍した。
 ウ:解凍が進むにつれて、離水成分は吸水性紙側に移行、吸収された。
 エ:ついで、吸水性紙の紙面上に残ったそれぞれのカプセル体を回収し、吸水性紙側に移行した離水成分の重量を測定した。
[Measurement test and analysis of water separation]
-1-
The following tests were performed on the two capsule bodies prepared above, namely, the original capsule body (c) and the glycerinized capsule body (C).
A: First, each capsule was allowed to stand for 48 hours or more in a freezer at −20 ° C.
B: After that, about 4 g of each capsule taken out from the freezer is placed on a paper with good water absorption ("Kimwipe Wiper S-200" manufactured by Crecia Co., Ltd.), and then the weight is weighed precisely. Then, it was naturally thawed by allowing to stand for 15 minutes.
C: As the thawing progressed, the water separation component was transferred to the water-absorbing paper and absorbed.
D: Next, each capsule body remaining on the paper surface of the water-absorbent paper was collected, and the weight of the water separation component transferred to the water-absorbent paper side was measured.
-2-
 上記の試験の結果を次の表1と表2に示す。
 表1は、「原カプセル体(c)」についての試験結果である。
 表2は、「富グリセリン化カプセル体(C)」についての試験結果である。
-2-
The results of the above test are shown in Tables 1 and 2 below.
Table 1 shows the test results for the “original capsule body (c)”.
Table 2 shows the test results for the “glycerin-encapsulated capsule (C)”.
Figure JPOXMLDOC01-appb-T000001
 
Figure JPOXMLDOC01-appb-T000001
 
Figure JPOXMLDOC01-appb-T000002
 
Figure JPOXMLDOC01-appb-T000002
 
(離水率の違い)
 表1と表2との対比から、本発明の富グリセリン化カプセル体(C)は、原カプセル体(c)に比し、冷凍庫から取り出した後の離水率が、ポイント数では15.9ポイント(25.1%-9.2%)、倍率では1/2.7程度(9.2%/25.1%)に抑制されたことがわかる。
(Difference in water separation rate)
From comparison between Table 1 and Table 2, the glycerin-encapsulated capsule body (C) of the present invention has a water separation rate of 15.9 points in terms of the number of points compared to the original capsule body (c). (25.1%-9.2%), it can be seen that the magnification was suppressed to about 1 / 2.7 (9.2% / 25.1%).
(見掛けの形状の違い)
 また、原カプセル体(c)と富グリセリン化カプセル体(C)とは、見掛け形状の点でも、両者間の差が明確に現れていた。
 すなわち、富グリセリン化カプセル体(C)は冷凍庫から取り出してから放置した後も球形を維持していたのに対して、原カプセル体(c)は冷凍庫から取り出してから放置して解凍したとき、目視でわかるようないびつな凹みが生じていた。
(Difference in apparent shape)
In addition, the difference between the original capsule body (c) and the glycerin-encapsulated capsule body (C) clearly appeared even in terms of the apparent shape.
That is, the glycerin-encapsulated capsule body (C) maintained a spherical shape after being taken out of the freezer and left standing, whereas the original capsule body (c) was taken out of the freezer and left to thaw, There was a dent that was not visible.
[冷凍庫内から取り出したときの状態]
(塊状への凝結性)
-1-
 一般的には、天然魚卵、人工魚卵に限らず、魚卵を一旦凍らせると、その凍結状態においては隣接する卵同士が強固に凝結して塊状となり、1個ずつを分離することができない。
 このときの凝結の主原因は、冷凍庫の扉を開閉したときや冷凍庫から魚卵を取り出したときに、魚卵に対して空気中の水分がすみやかに付着して凍りつくためと思われる。
[State when removed from freezer]
(Condensation into a lump)
-1-
In general, not only natural fish eggs and artificial fish eggs, but once the eggs are frozen, adjacent eggs can be tightly agglomerated into a lump in the frozen state to separate them one by one. Can not.
It seems that the main cause of condensation at this time is that moisture in the air immediately attaches to the fish eggs and freezes when the door of the freezer is opened or closed or when the fish eggs are taken out of the freezer.
-2-
 そこで、上記において作製した「原カプセル体(c)」と「富グリセリン化カプセル体(C)」とを-20℃の冷凍庫内に48時間以上静置してから、それぞれのカプセル体を冷凍庫から取り出し、速やかにスプーンで触ってみた(スプーンを押し付けてみた)。
-2-
Therefore, the “original capsule body (c)” and the “glycerin-encapsulated capsule body (C)” prepared above are allowed to stand in a freezer at −20 ° C. for 48 hours or longer, and then each capsule body is removed from the freezer. I took it out and immediately touched it with a spoon (pressed the spoon).
-3-
 冷凍庫から取り出した原カプセル体(c)は、塊状をなして固化しており(硬いブロック状になっており)、その塊状物にスプーンを押し付けても、その塊状物の中にスプーンが入らなかった。
 そこで、無理にスプーンを押し込んで塊状物を砕こうとしたところ、原カプセル体(c)自体のカプセル粒自体が崩壊してしまった。
-3-
The original capsule body (c) taken out from the freezer is solidified in a lump shape (hard block shape), and even if a spoon is pressed against the lump, the spoon does not enter the lump. It was.
Therefore, when the spoon was forced to break up the lump, the capsule particles themselves of the original capsule body (c) itself collapsed.
-4-
 一方、冷凍庫から取り出した富グリセリン化カプセル体(C)は、見掛け上は塊状物の形をなしていたが、その塊状物にスプーンを押し付けたところ、ほとんど抵抗なしに個々のカプセル粒にばらけたため、簡単に掬い取ることができた。
 このときには、個々のカプセル粒の単位に分離するのであって、カプセル粒そのものが崩壊することはなかった。
-4-
On the other hand, the glycerinized capsule body (C) taken out from the freezer was apparently in the form of a lump, but when the spoon was pressed against the lump, it was scattered into individual capsule grains with almost no resistance. Therefore, it was easy to scoop up.
At this time, it was separated into individual capsule grain units, and the capsule grains themselves did not collapse.
 本発明に従って、外部からの減圧浸透操作によって魚卵状の原カプセル体(c)の内部にグリセリン水溶液を浸透させることにより得た魚卵状カプセル体(C)は、冷凍庫での保存によっても塊状の固結がなく、しかも冷凍庫から取り出した魚卵状カプセル体(C)はスプーンで触るだけで容易にばらばらの粒になるので、可食性のキャビア状の食品ないし嗜好品として極めて有用である。
 また、食品に限らず、非食品用の用途にも好適に用いることができる。
According to the present invention, the egg-like capsule body (C) obtained by infiltrating the glycerin aqueous solution into the inside of the egg-like raw capsule body (c) by a vacuum infiltration operation from the outside is a lump-like shape even when stored in a freezer. In addition, the egg-like capsule body (C) taken out of the freezer is easily separated into pieces by simply touching it with a spoon, so that it is extremely useful as an edible caviar-like food or luxury product.
Moreover, it can use suitably also for the use for not only food but non-food.
 (c)……原カプセル体
 (C)……富グリセリン化魚卵状カプセル体
 (C1)…貧グリセリン領域
 (C2)…富グリセリン領域
(C) ... Original capsule body (C) ... Enriched glycerinated fish egg capsule body (C1) ... Poor glycerin region (C2) ... Enriched glycerin region

Claims (3)

  1.  アルギン酸多価金属塩系の魚卵状カプセル体であって、該カプセル体は、
     その内部側の領域がグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成されると共にその表皮側の領域がグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造の富グリセリン化カプセル体(C)からなること、
    を特徴とする魚卵状カプセル体。
    Alginate polyvalent metal salt-based fish egg-shaped capsule body,
    The hybrid region formed in the poor glycerin region (C1) in which the inner side region does not have glycerin or in which the glycerin concentration is low and the epidermal side region is formed in the rich glycerin region (C2) in which the glycerin concentration is large Consisting of a glycerinized capsule body (C) having a structure;
    An egg-like capsule body characterized by
  2.  アルギン酸多価金属塩系の魚卵状カプセル体を製造する方法であって、
     魚卵状の原カプセル体(c)にその原カプセル体(c)の外部からグリセリンまたはグリセリンを含む溶液を浸透させるグリセリン浸透操作を行うこと、
     そのグリセリン浸透操作により、そのカプセル体の内部側の領域はグリセリンを有しないかグリセリンの濃度が小さい貧グリセリン領域(C1)に形成され、かつ、そのカプセル体の表皮側の領域はグリセリンの濃度が大きい富グリセリン領域(C2)に形成されたハイブリッド領域構造を有する富グリセリン化カプセル体(C)となすこと、
    を特徴とする魚卵状カプセル体の製造法。
    A method for producing an alginic acid polyvalent metal salt fish egg capsule,
    Performing a glycerin permeation operation for infiltrating the egg-like raw capsule body (c) with glycerin or a solution containing glycerin from the outside of the original capsule body (c),
    By the glycerin permeation operation, the region on the inner side of the capsule body is formed in the poor glycerin region (C1) that does not have glycerin or the concentration of glycerin is low, and the region on the epidermis side of the capsule body has a glycerin concentration. Becoming a glycerinized capsule (C) having a hybrid region structure formed in a large glycerin region (C2);
    A method for producing an egg-like capsule body characterized by the above.
  3.  水溶性高分子および水溶性多価金属塩を含有する滴下液を液滴状に滴下するための「滴下手段」、
     前記の滴下液を受けとめると共にその滴下液の表面側を皮膜化して原カプセル体(c)を形成するための反応液を収容した「原カプセル体形成手段」、および、
     前記の原カプセル体形成手段から取り出した原カプセル体(c)をグリセリン含有浸透液と接触させることによってその原カプセル体(c)の表皮側の領域にグリセリンを浸透させるための「グリセリン浸透手段」、
    を備えてなること、
    を特徴とする魚卵状カプセル体の製造装置。
    "Drip means" for dropping a drop containing a water-soluble polymer and a water-soluble polyvalent metal salt into droplets,
    "Original capsule body forming means" containing the reaction liquid for receiving the dripping liquid and forming the original capsule body (c) by forming a film on the surface side of the dripping liquid, and
    “Glycerin permeation means” for allowing glycerin to permeate the region on the epidermis side of the original capsule body (c) by bringing the original capsule body (c) taken out of the original capsule body forming means into contact with the glycerin-containing permeation liquid. ,
    Comprising
    An apparatus for producing a fish egg-like capsule body.
PCT/JP2014/063131 2013-05-26 2014-05-18 Fish egg-shaped capsule, manufacturing method therefor and manufacturing device therefor WO2014192566A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2015519787A JP6472747B2 (en) 2013-05-26 2014-05-18 Fish-like capsule body, method for producing the same, and apparatus for producing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013110458 2013-05-26
JP2013-110458 2013-05-26

Publications (1)

Publication Number Publication Date
WO2014192566A1 true WO2014192566A1 (en) 2014-12-04

Family

ID=51988601

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2014/063131 WO2014192566A1 (en) 2013-05-26 2014-05-18 Fish egg-shaped capsule, manufacturing method therefor and manufacturing device therefor

Country Status (2)

Country Link
JP (1) JP6472747B2 (en)
WO (1) WO2014192566A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017038581A (en) * 2015-08-21 2017-02-23 三粧化研株式会社 Pearly capsule, and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10327834A (en) * 1997-05-27 1998-12-15 Sansho Kaken Kk Edible pearly capsule and its production
JP2004065053A (en) * 2002-08-02 2004-03-04 Mitsuo Uchida Perishable food material preservating solution
JP2009528823A (en) * 2006-03-03 2009-08-13 エフ エム シー コーポレーション Capsule manufacturing method and apparatus
WO2014034548A1 (en) * 2012-08-29 2014-03-06 フロイント産業株式会社 Method for producing seamless capsule

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01313421A (en) * 1988-06-13 1989-12-18 Arimento Kogyo Kk Soft film capsule mixed with alginic acid and production thereof
JP2004175746A (en) * 2002-11-28 2004-06-24 Okuno Chem Ind Co Ltd Soft capsule and method for producing the same
JP5696149B2 (en) * 2009-09-10 2015-04-08 エフ エム シー コーポレーションFmc Corporation Seamless alginate capsules
JP5961963B2 (en) * 2011-09-28 2016-08-03 セイコーエプソン株式会社 Capsule manufacturing apparatus and capsule manufacturing method
JP5961964B2 (en) * 2011-09-28 2016-08-03 セイコーエプソン株式会社 Capsule manufacturing apparatus and capsule manufacturing method
JP2013071080A (en) * 2011-09-28 2013-04-22 Seiko Epson Corp Encapsulation device, encapsulation method and medical application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10327834A (en) * 1997-05-27 1998-12-15 Sansho Kaken Kk Edible pearly capsule and its production
JP2004065053A (en) * 2002-08-02 2004-03-04 Mitsuo Uchida Perishable food material preservating solution
JP2009528823A (en) * 2006-03-03 2009-08-13 エフ エム シー コーポレーション Capsule manufacturing method and apparatus
WO2014034548A1 (en) * 2012-08-29 2014-03-06 フロイント産業株式会社 Method for producing seamless capsule

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017038581A (en) * 2015-08-21 2017-02-23 三粧化研株式会社 Pearly capsule, and manufacturing method thereof
US10485248B2 (en) 2015-08-21 2019-11-26 Sanshokaken K. K. Pearl-like capsule and method of manufacturing the same

Also Published As

Publication number Publication date
JPWO2014192566A1 (en) 2017-02-23
JP6472747B2 (en) 2019-02-20

Similar Documents

Publication Publication Date Title
US4634598A (en) Flavorant capsules
JP4427221B2 (en) Auxiliary ingredients for cooking
CN101837035A (en) American ginseng and glossy ganoderma instant tea
CN110115310A (en) A kind of new type functional gel soft candy and preparation method thereof
AU2001260112A1 (en) Cooking aid
WO2015035513A1 (en) Encapsulated food products and methods of making same
CN101828619A (en) Ginseng instant tea
JP6472747B2 (en) Fish-like capsule body, method for producing the same, and apparatus for producing the same
CN103689517A (en) Aquatic product collagen jelly flavouring and preparation method thereof
Petzold et al. Food technology approaches for improvement of organoleptic properties through preservation and enrichment of bioactive compounds
CN109699800A (en) A kind of multidimensional walnut nougat and its processing method
CN107467331A (en) One kind control candy
Osman et al. Spray drying of roselle-pineapple juice effects of inlet temperature and maltodextrin on the physical properties
EP1795075A1 (en) Process for the preparation of a food additive for a microwave food product and food additive for microwave food product
NL2001998C2 (en) Method for preparation of soft granular caviar.
US20100086664A1 (en) Capsules from separated polymer solutions
JPS6129702B2 (en)
CN110352012B (en) Dry hydrogel cogel
KR101171388B1 (en) Expandable Ramyon flavor pack and method for preparing the same
RU2497389C1 (en) Health-improving biologically active additive production method
JP4104464B2 (en) Fish-like food and production method thereof
JP6800662B2 (en) Egg yolk pressure gel for ingredients
TW200400794A (en) A raw oyster powder which has good storage stability, and a process for the production of the same
JPH0716064A (en) Edible cold-insulating and heat-insulated agent and its production
JPS6125343B2 (en)

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14804758

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2015519787

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14804758

Country of ref document: EP

Kind code of ref document: A1