WO2014187351A1 - Integrated moulding device for manufacturing bottles - Google Patents

Integrated moulding device for manufacturing bottles Download PDF

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Publication number
WO2014187351A1
WO2014187351A1 PCT/CN2014/078198 CN2014078198W WO2014187351A1 WO 2014187351 A1 WO2014187351 A1 WO 2014187351A1 CN 2014078198 W CN2014078198 W CN 2014078198W WO 2014187351 A1 WO2014187351 A1 WO 2014187351A1
Authority
WO
WIPO (PCT)
Prior art keywords
preform
conveyor
chain
bearing
bottle
Prior art date
Application number
PCT/CN2014/078198
Other languages
French (fr)
Chinese (zh)
Inventor
李伟宏
Original Assignee
东莞佳鸿机械制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞佳鸿机械制造有限公司 filed Critical 东莞佳鸿机械制造有限公司
Publication of WO2014187351A1 publication Critical patent/WO2014187351A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/68Ovens specially adapted for heating preforms or parisons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • B29C49/42073Grippers
    • B29C49/42085Grippers holding inside the neck

Definitions

  • the invention relates to the technical field of infusion bottle manufacturing molding equipment, and particularly to an integrated bottle forming equipment.
  • the application is based on the Chinese invention patent application with the application number 201310191596.3 on the application date of May 22, 2013, the above patent application. The contents of this article are incorporated herein by reference. Background technique
  • Integral bottle forming equipment the process flow is injection molding preform, welding ring, heating and blowing. After the preform is injection molded, it is taken out from the mold by a robot, placed on a collecting conveyor, and the discharge end of the conveyor belt is collected. The feeding end of the lifting belt conveyor is connected, and a multi-layer belt conveyor is arranged below the discharging end of the lifting belt top.
  • the multi-layer belt conveyor comprises a multi-layer conveyor belt distributed up and down, and adjacent belt conveyors have different running directions.
  • the discharge end of the upper conveyor belt is located above the feeding end of the adjacent lower conveyor belt to form a conveying passage, and the storage hopper is arranged below the discharge end of the lowermost conveyor belt, and the preform entering the storage hopper can be directly
  • the bottle is conveyed to the blow molding machine by a subsequent lifting belt conveyor.
  • the robot collects them on the collecting conveyor belt, and the preforms are placed in a mess.
  • the messy placed preforms often cause uneven cooling during the cooling process of the conveying passage, and the cooling time is long.
  • the inner cavity of the preform is always in contact with the outside air during the cooling process, and is easily contaminated by the outside.
  • the object of the present invention is to provide an integrated bottle forming device for the defects of the prior art, which not only shortens the cooling time of the preform, but also makes the cooling more uniform, and avoids contamination of the inner cavity of the preform by external pollution, thereby improving the working efficiency of the bottle. .
  • an integrated bottle forming apparatus of the present invention comprises: a preform injection device for molding a preform, a preform conveying device for receiving a preform and realizing the orderly transportation of the preform, a welding ring device for welding the lifting rings one by one to the preform, a chain conveying heating device for continuously heating the preforms, and a separation device for separating the preforms of the heated preforms at equal intervals, a blow molding device for blow molding a preform into a bottle, a robot is disposed between the preform injection device and the preform delivery device, the preform delivery device, the welding ring device, the chain conveyor heating device, and the bottle
  • the embryo equal spacing separating device and the blow molding device are sequentially connected together;
  • the preform conveying device comprises a driving belt, a plurality of isolation channels are arranged above the transmission belt, and the isolation channel discharges a plurality of preform holders,
  • the outlet end of the preform delivery device is provided with a front end baffle, and the middle portion
  • the chain conveyor heating device comprises a folding conveyor rail and a transmission sprocket, wherein the folding conveyor rail is internally provided with a conveyor chain, and the transmission sprocket drives the conveyor chain to rotate inside the folding conveyor rail;
  • the conveyor chain includes an upper chain plate, a middle chain plate and a lower chain plate.
  • the middle chain plate is disposed between the upper chain plate and the lower chain plate, and the upper chain plate, the middle chain plate and the lower chain plate are common to each other.
  • a first sleeve is longitudinally inserted into the joint, and the upper, middle and lower links are rotatable about the first sleeve, and the first sleeve is inserted with a rotatable clip.
  • the upper end of the clip is provided with a receiving groove for snapping the preform head; and a heating device is disposed above the folded transport rail.
  • an inner side of the accommodating groove is provided with an elastic block, and the preform head is provided with a snap ring groove that is engaged with the elastic block.
  • the conveyor chain is laterally inserted with a bearing shaft, and both ends of the bearing shaft are connected with a first bearing, and the first bearing is slidably coupled to the folding conveyor rail.
  • the clip is specifically provided with a second bearing at the upper end of the first sleeve, the lower end of the first sleeve is sleeved with a second sleeve, and the joint of the clip and the second sleeve is provided with a second bearing; a lower end of the clip is provided with a rotating sprocket, and the folding conveyor track is provided with a rotating chain that is coupled with the rotating sprocket.
  • the outer side of the first sleeve and the second sleeve are respectively sleeved with a third bearing, and the third bearing is slidably connected with the folding conveyance rail.
  • the joint of each link of the conveyor chain is provided with a joint bearing or a self-lubricating bearing, and the joint bearing and the self-lubricating bearing are spaced apart from each other in the conveyor chain.
  • the preform equal spacing device comprises a frame, the frame is connected with a motor, and one side of the frame is provided with a first preform conveying device and a second preform conveying device, and the frame is another a preform conveying slot is disposed on one side, and a dial with a lever is disposed under the preform conveying slot;
  • the first preform conveying device includes a first driving wheel, a first driven wheel and a first transmission belt.
  • the first driving wheel and the first driven wheel are connected by a first transmission belt;
  • the second preform conveying device comprises a second driving wheel, a second driven wheel and a second transmission belt, and the second driving wheel and the second driving wheel
  • the driven wheel is connected by the second transmission belt;
  • a preform separation channel is formed between the first transmission belt and the second transmission belt, and the preform separation passage is connected with the preform conveying groove;
  • the output of the motor The shaft is coupled to the first drive wheel, and the first drive wheel is coupled to the second drive wheel.
  • the first preform conveying device further includes a first driving shaft and a first gear, one end of the first driving shaft is sleeved with the first driving wheel, and the other end of the first driving shaft and the first gear sleeve
  • the second preform conveying device further includes a second driving shaft, a second driven shaft and a second gear, and one end of the second driving shaft is sleeved with the second driving wheel, and the second active
  • the other end of the shaft is sleeved with a first pulley
  • one end of the second driven shaft is sleeved with the second gear
  • the second driven shaft is sleeved with one end of the second gear and further sleeved with the second pulley
  • the second The gear is meshed with the first gear, and the second driven shaft and the second drive shaft are connected by a timing belt.
  • the outlet end of the blow molding device is connected to a filling device.
  • An integrated bottle forming device after the preform injection molding device is injection molded, the robot placed between the preform injection device and the preform conveying device will mold the preform once
  • the clamp is mounted on the neatly discharged preform holder head, and the belt is fed in the direction of the front end baffle during operation, and the front end of the front end baffle is provided with a front end opening for accommodating only a single preform, so
  • the preform of the preform passes through the front end baffle, then enters the front end transport track, and correspondingly performs the processes of welding ring, heating, blowing, etc.;
  • the whole mold is mounted on the preform head of the preform, the preform The spacing between them not only accelerates the cooling rate, but also makes the cooling more uniform.
  • the preform is released from the mold, it is mounted on the preform holder head to prevent the outside air from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity;
  • the chain conveyor heating device adopts a folding conveyor track, and the transmission sprocket drives the conveyor chain to rotate inside the folding conveyor track.
  • the conveyor chain includes an upper chain plate, a middle chain plate and a lower chain plate, an upper chain plate, a middle chain plate and
  • the first sleeve is longitudinally inserted into the joint of the lower chain plate, and the upper chain plate, the middle chain plate and the lower chain plate are mutually rotatable around the first sleeve, and the first sleeve is inserted with a rotatable clip.
  • the upper end of the clip is clamped with a clamp head.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Fig. 2 is an enlarged schematic view taken along line A of Fig. 1.
  • Figure 3 is a schematic view showing the structure of the conveyor chain of the present invention.
  • Figure 4 is a cross-sectional view of the chain conveyor heating device of the present invention.
  • Figure 5 is a partial cutaway view of the conveyor chain of the present invention.
  • Fig. 6 is a cross-sectional view taken along line B-B of Fig. 5.
  • Fig. 7 is a schematic view showing the structure of a preform separation device of the present invention.
  • Figure 8 is a cross-sectional view taken along line C-C of Figure 7.
  • Figure 9 is a schematic left side view of Figure 7.
  • Figure 10 is a perspective view showing the structure of the equal spacing device of the preform of the present invention.
  • the reference numerals include: 1 preform injection device 2 preform conveying device 21 transmission belt 22 - isolation channel 23 - preform holder head 24 - front end baffle 25_ front end transport rail 26 - rear end baffle 27_ rear transport rail 3_ welding ring device 4
  • an integrated bottle forming apparatus of the present invention comprises: a preform injection molding apparatus 1 for molding a preform, which is used for receiving a preform and realizing the orderly transportation of the preform.
  • the preform conveying device 2 is used for welding the lifting ring one by one to the welding ring device 3 of the preform, and the chain conveying heating device 4 for continuously heating the preform is used for separating the heated preforms at equal intervals.
  • a preform equal spacing device 5 a blow molding device 7 for blowing a preform into a bottle, a robot is disposed between the preform injection device 1 and the preform conveying device 2, and the preform conveying device 2.
  • the preform conveying device 2 includes a transmission belt 21, above the transmission belt 21 There are a plurality of isolation channels 22, the isolation channels 22 are neatly discharged with a plurality of preform holders 23, and the outlet end of the preform conveying device 2 is provided with a front end baffle 24, and the middle portion of the front end baffle 24 is provided with Only the front end opening through which a single preform passes is accommodated, and the front end opening is connected with a front end transport rail 25; the inlet end of the preform conveying device 2 is provided with a rear end flap 26, and the middle end of the rear end flap 26 is provided with Only the rear end opening through which a single preform passes is accommodated, and the rear end opening is connected to the rear end transport rail 27.
  • the preform injection device 1 first injection-molds the preform, and the robot disposed between the preform injection device 1 and the preform delivery device 2 clamps the molded preform once to the neatly discharged preform holder 23
  • the belt 21 is conveyed in the direction of the front end baffle 24 during the operation, and the front end of the front end baffle 24 is provided with a front end opening for accommodating only a single preform, so the preform head 23 can only One passes through the front end baffle 24 and then enters the front end transport track 25, and the preforms are advanced along the front end transport track 25.
  • the welding ring device 3 welds the lifting rings one by one to the preform, and the flat preform after the welding ring continues to advance along the front conveying rail 25, and enters the chain conveyor heating device 4, chain conveyor The heating device 4 reheats the preform to prepare for the next blowing. After the heated preforms are passed through the equal spacing device 5 of the preforms, the preforms immediately adjacent to each other are separated by the equal spacing device 5 of the preforms, and the distance between the preforms is equal.
  • the robot grips the separated preforms once and installs them on the blow mold of the blow molding device 7, and the blow mold heat-blends the preforms, and the preforms are blown into bottles. Further, during the process of gripping the preform by the robot, the separation of the preform from the preform holder 23 is effected, the preform is clamped into the mold for blow molding, and the preform holder 23 is transported to the rear transport rail 27.
  • the middle portion of the rear end baffle 26 is provided with a rear end opening for accommodating only a single preform, and the preform jig head 23 is transported back to the transmission belt 21 one by one through the rear end opening, and since the plurality of isolation passages 22 are disposed above the transmission belt 21,
  • the preform holder head 23 is neatly discharged onto the belt 21 under the guidance of the isolation passage 22 to prepare for the next cycle of installation of the preform.
  • the whole mold is mounted on the preform head 23, and the preforms are spaced apart from each other, which not only accelerates the cooling rate but also makes the cooling more uniform; after the preform is released from the mold, it is installed on the preform.
  • the outside air is prevented from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity.
  • the chain conveyor heating device 4 of the present embodiment includes a folding conveyor rail 41 and a transmission sprocket 42.
  • the folding conveyor rail 41 is internally provided with a conveyor chain 43 that drives the conveyor chain 43 at The inside of the folding conveyor track 41 is cyclically rotated;
  • the conveyor chain 43 includes an upper chain plate 431, a middle chain plate 432 and a lower chain plate 433.
  • the middle chain plate 432 is disposed between the upper link plate 431 and the lower link plate 433.
  • a first bushing 434 is longitudinally inserted into the common joint of the upper chain plate 431, the middle chain plate 432 and the lower chain plate 433, and the upper chain plate 431, the middle chain plate 432 and the lower link plate 433 are both Rotating around the first sleeve 434, the first sleeve 434 is inserted with a rotatable clip 435, the upper end of the clip 435 is provided with a receiving groove 436 for engaging the preform holder 23;
  • a heating device 437 is disposed above the folding conveyance rail 41.
  • the preform is mounted on the preform holder head 23, and the center distance between the first sleeves 434 is fixed.
  • the above structure ensures the consistency and consistency of the center distance of the preform holder 23, and ensures the clamping of the subsequent preforms. .
  • the transport chain 43 of the present invention adopts a three-plate structure, which is convenient for processing and installation, and has the same pitch and nodes as the general-purpose chain, and can be consistent with the tools related to the general-purpose chain during inspection, thereby reducing the cost.
  • An elastic block 438 is disposed on the inner side of the accommodating groove 436.
  • the preform head 23 is provided with a snap ring groove 439 that is engaged with the elastic block 438. After the preform welding ring, the preform holder head 23 is directly engaged with the upper end of the clip body 435. After the preform is heated twice, the preform and the preform holder head 23 can be directly taken out under the action of the robot gripping. Make the preform head 23 can return to the preform delivery device 2 for production in the next cycle.
  • a bearing shaft 44 is laterally inserted into the conveyor chain 43.
  • a first bearing 45 is coupled to both ends of the bearing shaft 44, and the first bearing 45 is slidably coupled to the folding conveyor track 41.
  • the conveyor chain 43 of the present embodiment is slidably coupled to the retracting conveyor track 41 by the first bearing 45, which ensures the stability of the transmission chain 43 transmission.
  • a second bearing 46 is disposed at a joint of the upper end of the first sleeve 434 and the second sleeve 434.
  • the lower end of the first sleeve 434 is sleeved with a second sleeve 47, and the clip portion 435 and the second sleeve 47 are A second bearing 46 is disposed at the joint; a lower end of the clamp portion 435 is provided with a rotating sprocket 48, and the folded-back conveying rail 41 is provided with a rotating chain that is coupled with the rotating sprocket 48.
  • the clip body 435 maintains a smooth and stable rotational connection with the first sleeve 434 and the second sleeve 47, and the center distance between the clips 435 is ensured, so that the center distance of the clamp head is constant. Sex and consistency, ensuring the grip of subsequent preforms.
  • the rotating chain of the present embodiment is disposed on a straight section of the folding conveyor track 41. When the lower end rotating sprocket 48 of the clip body 435 is transported to the straight section, the rotating sprocket 48 is engaged with the rotating chain, and as the conveying chain 43 is transferred, The rotating chain toggles the rotating sprocket 48 to rotate, and the rotating sprocket 48 drives the clip 435 to rotate. Since the heating device 437 is disposed above the straight section of the folding conveyor track 41, the rotating preform is heated in the heating device 437. It is more uniform, and the wall thickness of the bottle after the subsequent blow molding is uniform, and the yield is improved.
  • a third bearing 49 is sleeved on the outer sides of the first sleeve 434 and the second sleeve 47, and the third bearing 49 is slidably coupled to the fold-back conveying rail 41.
  • the first bearing 45, the second bearing 46 and the third bearing 49 are provided with different orientations of the conveyor chain 43, ensuring that the conveyor chain 43 is light and flexible during cyclic rotation, even during long-distance transmission, reducing transmission, steering, and turning.
  • the first bearing 45, the second bearing 46, and the third bearing 49 are each a rolling bearing.
  • a joint bearing 421 or a self-lubricating bearing 422 is disposed at a joint of each of the links of the conveyor chain 43, and the joint bearing 421 and the self-lubricating bearing 422 are spaced apart from each other by the conveyor chain 43.
  • the conveying chain 43 is bent a plurality of times, and during the conveying process, a certain angle of deflection occurs between the links, the joint bearing 421 can satisfy the up and down swing between the links, and the self-lubricating bearing 422 can satisfy the links between the links. Swinging left and right.
  • the strength of the conveying chain 43 is ensured on the one hand, and the flexibility of the conveying chain 43 is ensured in the other, and the height uniformity between the preforms is ensured during the use of the preform heating. Sex, easy to capture and blow the subsequent preforms.
  • the preform equal spacing device 5 comprises a frame, the frame is connected with a motor, and one side of the frame is provided with a first preform conveying device 2 and a second preform conveying device 2, The other side of the rack is provided with a preform conveying groove 56.
  • the first preform conveying device 2 includes a first driving wheel 51 and a first slave The moving wheel 52 and the first transmission belt 53, the first driving wheel 51 and the first driven wheel 52 pass the first transmission The moving belt 53 is connected;
  • the second preform conveying device 2 includes a second driving wheel 61, a second driven wheel 62 and a second transmission belt 63, and the second driving wheel 61 and the second driven wheel 62 pass the second transmission a belt 63 is connected;
  • a preform separation passage 57 is formed between the first transmission belt 53 and the second transmission belt 63, and the preform separation passage 57 communicates with the preform conveying groove 56; the output of the motor
  • the shaft is coupled to the first drive wheel 51, and the first drive wheel 51 is coupled to the second drive wheel 61.
  • the motor drives the first driving wheel 51 to rotate, because the first driving wheel 51 and the first driven wheel 52 are connected by the first driving belt 21, that is, the first driving wheel 51 drives the first driven wheel 52 to rotate, and the second active
  • the second driving wheel 61 is connected to the second driving belt 21, and the second driving wheel 61 is connected to the first driving wheel 51. That is, the first driving wheel 51 simultaneously drives the second driving wheel 61 to rotate, and the second driving wheel 61 drives the second driving wheel 61.
  • the second driven wheel 62 rotates, and the turntable 58 also rotates at the same time. When the turntable 58 rotates, the rotating rod is rotated, and the rotating rod periodically dials the preform placed in the preform conveying groove 56 to communicate with the preform conveying groove 56.
  • the preform separation channel 57 moves in the direction, and when the preform is moved to the preform separation passage 57 by the lever, the first transmission belt 53 and the second conveyor belt hold the preforms mutually, due to the first transmission belt 53 and the second
  • the conveyor belts are all operated at a certain speed in the opposite direction, that is, the movement direction of the side of the first transmission belt 53 adjacent to the second transmission belt 63 is the same, that is, the bottle preform is separated along the preform.
  • 57 moves, as the dial periodically moves the preform to move toward the preform separation passage 57, the first transmission belt 53 and the second conveyor belt are rotated each time a preform is moved to the preform separation passage 57.
  • the utility model can separate and convey the preforms at equal intervals, and the mechanization and automation degree of the production process are high, the structure is simple, the production efficiency is high, the production effect is good, and the whole operation process is safe and reliable.
  • the first preform conveying device 2 further includes a first driving shaft 54 and a first gear 55.
  • One end of the first driving shaft 54 is sleeved with the first driving wheel 51, and the first driving shaft 54 is another.
  • One end is sleeved with the first gear 55;
  • the second preform conveying device 2 further includes a second driving shaft 64, a second driven shaft 65 and a second gear 66, one end and the second of the second driving shaft 64
  • the driving wheel 61 is sleeved, and the other end of the second driving shaft 64 is sleeved with the first pulley 67.
  • the second driven shaft 65 is sleeved with the second gear 66, and the second driven shaft 65 is sleeved with the second wheel.
  • One end of the gear 66 is also sleeved with a second pulley 68.
  • the second gear 66 is meshed with the first gear 55.
  • the second driven shaft 65 and the second drive shaft 64 are connected by a timing belt.
  • the motor drives the first driving wheel 51 to rotate, and the first driving shaft 54 rotates.
  • the first driving shaft 54 drives the first driving belt 53 to rotate, and the first gear 55 that is sleeved at the end of the first driving shaft 54 rotates.
  • the first gear 55 rotates.
  • the second gear 66 that is meshed with the first gear 55 is rotated, the second gear 66 simultaneously drives the second driven shaft 65 to rotate, and the second driven shaft 65 drives the second driving shaft 64 connected thereto to rotate.
  • 64 drives the second drive belt 63 to rotate, and at the same time, the first drive shaft 54 drives the first drive shaft 54 to connect the turntable 58 to rotate, and the turntable 58 drives the shift lever to rotate, thereby realizing the operation of the entire mechanism; wherein, the second driven shaft 65 and the second drive shaft 64 are connected by a timing belt, and the timing belt is
  • the steel wire rope or glass fiber is a strong layer, and is covered with an endless belt of polyurethane or neoprene.
  • the inner circumference of the timing belt is formed in a tooth shape to make it mesh with the toothed belt wheel to drive accurately.
  • the outlet end of the blow molding device 7 of the present embodiment is connected with a filling device 8, and after the preform is blown into a bottle by the blow molding device 7, the bottle enters the filling device under the push of the robot.
  • the filling device 8 performs the filling operation of the empty bottle to realize the automatic production of the bottle and the filling of the large infusion bottle.
  • the robot disposed between the preform injection device and the preform conveying device temporarily clamps a molded preform to the neatly discharged preform holder.
  • the preform is released from the mold, it is installed on the preform head to prevent the outside air from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity.
  • the folding conveyor belt can realize continuous bending of the conveyor chain. It not only facilitates the layout of the heating system, but also makes the overall size of the blowing equipment more compact and saves space in the factory. Through the above design, the invention can be mass-produced and has a good market prospect.

Abstract

The present invention relates to the technical field of moulding devices for manufacturing infusion bottles, and particularly to an integrated moulding device for manufacturing bottles. After bottle blanks are injection moulded by a bottle blank injection moulding device, the bottle blanks moulded by one mould are clamped at one time and mounted on neatly arranged bottle blank clamp heads by a manipulator arranged between the bottle blank injection moulding device and a bottle blank transportation device. A drive belt transports the bottle blank clamp heads in the direction of a front-end baffle plate in the process of operation. A front-end opening, which only allows a single bottle blank to pass through, is arranged in a middle part of the front-end baffle plate. Therefore, the bottle blank clamp heads pass through the front-end baffle plate one by one, then enter a front-end transportation track and are correspondingly subject to the processes of welding rings, heating, blowing bottles and the like. After the bottle blanks are de-moulded, the bottle blanks from the entire mould are arranged on the bottle blank clamp heads and are mutually separated from one another, thereby not only accelerating the cooling speed, but also enabling cooling to be more even. Once the bottle blanks are de-moulded, the bottle blanks are arranged on the bottle blank clamp heads, thereby avoiding the pollution to inner cavities since outside air comes into contact with the inner cavities of the bottle blanks for a long time.

Description

一种一体式制瓶成型设备  One-piece bottle forming equipment
技术领域 Technical field
本发明涉及输液瓶制造成型设备技术领域, 特指一种一体式制瓶成型设备, 本申请是基 于申请日为 2013年 5月 22日的、 申请号为 201310191596.3的中国发明专利申请, 上述专利 申请的内容作为参考引入本文。 背景技术  The invention relates to the technical field of infusion bottle manufacturing molding equipment, and particularly to an integrated bottle forming equipment. The application is based on the Chinese invention patent application with the application number 201310191596.3 on the application date of May 22, 2013, the above patent application. The contents of this article are incorporated herein by reference. Background technique
一体式制瓶成型设备, 其工艺流程是注塑瓶胚、 焊环、 加热和吹瓶, 瓶胚注塑出来后, 通过机械手将其从模具中取出, 放置于收集传送带, 收集传送带的出料端与提升皮带机底部 的进料端相连接, 提升皮带顶部的出料端下方设置有多层皮带机, 多层皮带机包括上下分布 的多层传送带, 相邻的各层传送带的运行方向相异, 上层的传送带的出料端位于相邻的下层 的输送带的进料端上方, 形成输送通道, 最底层的输送带的出料端的下方设置有存料料斗, 进入存料料斗的瓶胚可直接通过后续的提升皮带机传送至吹瓶机进行吹瓶。  Integral bottle forming equipment, the process flow is injection molding preform, welding ring, heating and blowing. After the preform is injection molded, it is taken out from the mold by a robot, placed on a collecting conveyor, and the discharge end of the conveyor belt is collected. The feeding end of the lifting belt conveyor is connected, and a multi-layer belt conveyor is arranged below the discharging end of the lifting belt top. The multi-layer belt conveyor comprises a multi-layer conveyor belt distributed up and down, and adjacent belt conveyors have different running directions. The discharge end of the upper conveyor belt is located above the feeding end of the adjacent lower conveyor belt to form a conveying passage, and the storage hopper is arranged below the discharge end of the lowermost conveyor belt, and the preform entering the storage hopper can be directly The bottle is conveyed to the blow molding machine by a subsequent lifting belt conveyor.
上述过程的瓶胚自注塑出来后, 机械手将其收集于收集传送带, 瓶胚摆放杂乱, 杂乱摆 放的瓶胚在输送通道的冷却过程中往往会导致冷却不均的情况, 而且冷却时间长。 另外, 瓶 胚的内腔在冷却的过程中, 一直与外界空气接触, 容易受到外界的污染。 发明内容  After the preforms of the above process are injected, the robot collects them on the collecting conveyor belt, and the preforms are placed in a mess. The messy placed preforms often cause uneven cooling during the cooling process of the conveying passage, and the cooling time is long. . In addition, the inner cavity of the preform is always in contact with the outside air during the cooling process, and is easily contaminated by the outside. Summary of the invention
本发明的目的在于针对现有技术的不足提供一种一体式制瓶成型设备, 不仅缩短瓶胚冷 却时间, 而且冷却更加均匀, 并避免瓶胚的内腔受外界污染, 提高制瓶的工作效率。  The object of the present invention is to provide an integrated bottle forming device for the defects of the prior art, which not only shortens the cooling time of the preform, but also makes the cooling more uniform, and avoids contamination of the inner cavity of the preform by external pollution, thereby improving the working efficiency of the bottle. .
为实现上述目的, 本发明的一种一体式制瓶成型设备, 包括: 用于成型瓶胚的瓶胚注塑 装置, 用于接收瓶胚并将瓶胚实现整齐有序运输的瓶胚输送装置, 用于将吊环逐一焊接于瓶 胚的焊环装置, 用于对瓶胚连续进行加热的链式输送加热装置, 用于将加热后的瓶胚实现等 间距的分离的瓶胚等间距分离装置, 用于将瓶胚吹塑成瓶子的吹塑成型装置, 所述瓶胚注塑 装置和瓶胚输送装置之间设置有机械手, 所述瓶胚输送装置、焊环装置、链式输送加热装置、 瓶胚等间距分离装置和吹塑成型装置顺次连接在一起; 所述瓶胚输送装置包括传动带, 所述 传动带的上方设置有若干条隔离通道, 所述隔离通道排放有若干瓶胚夹具头, 所述瓶胚输送 装置的出口端设置有前端挡板,所述前端挡板的中部设置有仅容纳单个瓶胚通过的前端开口, 所述前端开口连接有前端运输轨道; 所述瓶胚输送装置的入口端设置有后端挡板, 所述后端 挡板的中部设置有仅容纳单个瓶胚通过的后端开口, 所述后端开口连接有后端运输轨道。 作为优选, 所述链式输送加热装置包括回折式输送轨道和传动链轮, 所述回折式输送轨 道内部设置有输送链条, 所述传动链轮驱动输送链条在回折式输送轨道内部循环转动; 所述 输送链条包括上链板、 中链板和下链板, 所述中链板设置于上链板和下链板之间, 所述上链 板、 中链板和下链板三者的共同连接处均纵向插接有第一轴套, 所述上链板、 中链板和下链 板均可围绕第一轴套转动, 所述第一轴套插接有可转动的夹具体, 所述夹具体的上端开设有 卡接所述瓶胚夹具头的容置槽; 所述回折式输送轨道的上方设置有加热装置。 In order to achieve the above object, an integrated bottle forming apparatus of the present invention comprises: a preform injection device for molding a preform, a preform conveying device for receiving a preform and realizing the orderly transportation of the preform, a welding ring device for welding the lifting rings one by one to the preform, a chain conveying heating device for continuously heating the preforms, and a separation device for separating the preforms of the heated preforms at equal intervals, a blow molding device for blow molding a preform into a bottle, a robot is disposed between the preform injection device and the preform delivery device, the preform delivery device, the welding ring device, the chain conveyor heating device, and the bottle The embryo equal spacing separating device and the blow molding device are sequentially connected together; the preform conveying device comprises a driving belt, a plurality of isolation channels are arranged above the transmission belt, and the isolation channel discharges a plurality of preform holders, The outlet end of the preform delivery device is provided with a front end baffle, and the middle portion of the front end baffle is provided with a front end opening for accommodating only a single preform, and the front end opening is connected a front end transport rail; the inlet end of the preform conveying device is provided with a rear end baffle, the rear end The middle portion of the baffle is provided with a rear end opening that accommodates only a single preform, and the rear end opening is connected with a rear end transport rail. Preferably, the chain conveyor heating device comprises a folding conveyor rail and a transmission sprocket, wherein the folding conveyor rail is internally provided with a conveyor chain, and the transmission sprocket drives the conveyor chain to rotate inside the folding conveyor rail; The conveyor chain includes an upper chain plate, a middle chain plate and a lower chain plate. The middle chain plate is disposed between the upper chain plate and the lower chain plate, and the upper chain plate, the middle chain plate and the lower chain plate are common to each other. a first sleeve is longitudinally inserted into the joint, and the upper, middle and lower links are rotatable about the first sleeve, and the first sleeve is inserted with a rotatable clip. The upper end of the clip is provided with a receiving groove for snapping the preform head; and a heating device is disposed above the folded transport rail.
作为优选, 所述容置槽内侧设置有弹性卡块, 所述瓶胚夹具头设置有与所述弹性卡块卡 接的卡环槽。  Preferably, an inner side of the accommodating groove is provided with an elastic block, and the preform head is provided with a snap ring groove that is engaged with the elastic block.
作为优选, 所述输送链条横向插接有轴承轴, 所述轴承轴的两端连接有第一轴承, 所述 第一轴承滑动连接于回折式输送轨道。  Preferably, the conveyor chain is laterally inserted with a bearing shaft, and both ends of the bearing shaft are connected with a first bearing, and the first bearing is slidably coupled to the folding conveyor rail.
作为优选, 所述夹具体与第一轴套的上端连接处设置有第二轴承, 第一轴套的下端套接 有第二轴套, 所述夹具体与第二轴套的连接处设置有第二轴承; 所述夹具体的下端设置有旋 转链轮, 所述回折式输送轨道设置有与所述旋转链轮配合连接的旋转链条。  Preferably, the clip is specifically provided with a second bearing at the upper end of the first sleeve, the lower end of the first sleeve is sleeved with a second sleeve, and the joint of the clip and the second sleeve is provided with a second bearing; a lower end of the clip is provided with a rotating sprocket, and the folding conveyor track is provided with a rotating chain that is coupled with the rotating sprocket.
作为优选, 所述第一轴套、 第二轴套的外侧分别套接有第三轴承, 所述第三轴承与回折 式输送轨道滑动连接。  Preferably, the outer side of the first sleeve and the second sleeve are respectively sleeved with a third bearing, and the third bearing is slidably connected with the folding conveyance rail.
作为优选, 所述输送链条各链节的连接处设置有关节轴承或自润滑轴承, 所述关节轴承 和自润滑轴承相互间隔分布于输送链条。  Preferably, the joint of each link of the conveyor chain is provided with a joint bearing or a self-lubricating bearing, and the joint bearing and the self-lubricating bearing are spaced apart from each other in the conveyor chain.
作为优选, 所述瓶胚等间距分离装置包括机架, 所述机架连接有电机, 所述机架的一侧 设置有第一瓶胚输送装置及第二瓶胚输送装置, 机架的另一侧设置有瓶胚输送槽, 所述瓶胚 输送槽的下方设置有带拨杆的转盘; 所述第一瓶胚输送装置包括第一主动轮、 第一从动轮及 第一传动皮带, 所述第一主动轮与第一从动轮通过第一传动皮带连接; 所述第二瓶胚输送装 置包括第二主动轮、 第二从动轮及第二传动皮带, 所述第二主动轮与第二从动轮通过第二传 动皮带连接; 所述第一传动皮带与所述第二传动皮带之间形成瓶胚分离通道, 所述瓶胚分离 通道与所述瓶胚输送槽连通; 所述电机的输出轴与第一主动轮连接, 第一主动轮与第二主动 轮连接。  Preferably, the preform equal spacing device comprises a frame, the frame is connected with a motor, and one side of the frame is provided with a first preform conveying device and a second preform conveying device, and the frame is another a preform conveying slot is disposed on one side, and a dial with a lever is disposed under the preform conveying slot; the first preform conveying device includes a first driving wheel, a first driven wheel and a first transmission belt. The first driving wheel and the first driven wheel are connected by a first transmission belt; the second preform conveying device comprises a second driving wheel, a second driven wheel and a second transmission belt, and the second driving wheel and the second driving wheel The driven wheel is connected by the second transmission belt; a preform separation channel is formed between the first transmission belt and the second transmission belt, and the preform separation passage is connected with the preform conveying groove; the output of the motor The shaft is coupled to the first drive wheel, and the first drive wheel is coupled to the second drive wheel.
作为优选, 所述第一瓶胚输送装置还包括第一主动轴及第一齿轮, 所述第一主动轴的一 端与第一主动轮套接, 第一主动轴的另一端与第一齿轮套接; 所述第二瓶胚输送装置还包括 第二主动轴、 第二从动轴及第二齿轮, 所述第二主动轴的一端与第二主动轮套接, 第二主动 轴的另一端套接有第一带轮, 第二从动轴的一端与第二齿轮套接, 第二从动轴套接有第二齿 轮的一端还套接有第二带轮, 第二齿轮与第一齿轮啮合连接, 第二从动轴与第二主动轴采用 同步带连接。 Preferably, the first preform conveying device further includes a first driving shaft and a first gear, one end of the first driving shaft is sleeved with the first driving wheel, and the other end of the first driving shaft and the first gear sleeve The second preform conveying device further includes a second driving shaft, a second driven shaft and a second gear, and one end of the second driving shaft is sleeved with the second driving wheel, and the second active The other end of the shaft is sleeved with a first pulley, one end of the second driven shaft is sleeved with the second gear, and the second driven shaft is sleeved with one end of the second gear and further sleeved with the second pulley, the second The gear is meshed with the first gear, and the second driven shaft and the second drive shaft are connected by a timing belt.
作为优选, 所述吹塑成型装置的出口端连接有灌装装置。  Preferably, the outlet end of the blow molding device is connected to a filling device.
本发明的有益效果: 一种一体式制瓶成型设备, 瓶胚注塑装置将瓶胚注塑成型后, 设置 于瓶胚注塑装置和瓶胚输送装置之间的机械手将一模成型的瓶胚一次性夹取安装于整齐排放 的瓶胚夹具头上, 传动带在运转的过程中将瓶胚夹具头往前端挡板方向送, 前端挡板的中部 设置有仅容纳单个瓶胚通过的前端开口, 因此瓶胚夹具头挨个通过前端挡板, 然后进入前端 运输轨道, 并相应的进行焊环、 加热、 吹瓶等工序; 瓶胚在出模后, 是整模安装于瓶胚夹具 头上, 瓶胚之间相互间隔, 不仅加快冷却速度, 而且使冷却更加均匀; 瓶胚出模后, 便被安 装于瓶胚夹具头上, 避免外界空气长时间与瓶胚内腔接触, 导致内腔污染;  Advantageous Effects of the Invention: An integrated bottle forming device, after the preform injection molding device is injection molded, the robot placed between the preform injection device and the preform conveying device will mold the preform once The clamp is mounted on the neatly discharged preform holder head, and the belt is fed in the direction of the front end baffle during operation, and the front end of the front end baffle is provided with a front end opening for accommodating only a single preform, so The preform of the preform passes through the front end baffle, then enters the front end transport track, and correspondingly performs the processes of welding ring, heating, blowing, etc.; after the preform is released, the whole mold is mounted on the preform head of the preform, the preform The spacing between them not only accelerates the cooling rate, but also makes the cooling more uniform. After the preform is released from the mold, it is mounted on the preform holder head to prevent the outside air from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity;
链式输送加热装置, 采用回折式输送轨道, 传动链轮驱动输送链条在回折式输送轨道内 部循环转动, 输送链条包括上链板、 中链板和下链板, 上链板、 中链板和下链板三者的连接 处纵向插接有第一轴套, 上链板、 中链板和下链板均可围绕第一轴套相互转动, 第一轴套插 接有可转动的夹具体, 夹具体的上端卡接有夹具头, 通过上述结构可实现输送链条的连续多 次弯折, 不仅便于加热系统的布局, 而且使吹瓶设备的整体尺寸更加紧凑, 节约厂房的空间。 附图说明  The chain conveyor heating device adopts a folding conveyor track, and the transmission sprocket drives the conveyor chain to rotate inside the folding conveyor track. The conveyor chain includes an upper chain plate, a middle chain plate and a lower chain plate, an upper chain plate, a middle chain plate and The first sleeve is longitudinally inserted into the joint of the lower chain plate, and the upper chain plate, the middle chain plate and the lower chain plate are mutually rotatable around the first sleeve, and the first sleeve is inserted with a rotatable clip. The upper end of the clip is clamped with a clamp head. Through the above structure, the continuous bending of the conveyor chain can be realized, which not only facilitates the layout of the heating system, but also makes the overall size of the blowing equipment more compact and saves space in the factory. DRAWINGS
图 1为本发明的结构示意图。  Figure 1 is a schematic view of the structure of the present invention.
图 2为沿图 1中 A处的放大示意图。  Fig. 2 is an enlarged schematic view taken along line A of Fig. 1.
图 3为本发明输送链条的结构示意图。  Figure 3 is a schematic view showing the structure of the conveyor chain of the present invention.
图 4为本发明链式输送加热装置的剖面视图。  Figure 4 is a cross-sectional view of the chain conveyor heating device of the present invention.
图 5为本发明输送链条的局部剖切示意图。  Figure 5 is a partial cutaway view of the conveyor chain of the present invention.
图 6为沿图 5的 B-B线处的剖切示意图。  Fig. 6 is a cross-sectional view taken along line B-B of Fig. 5.
图 7为本发明瓶胚等间距分离装置的结构示意图。  Fig. 7 is a schematic view showing the structure of a preform separation device of the present invention.
图 8为图 7中 C-C线处的剖切示意图。  Figure 8 is a cross-sectional view taken along line C-C of Figure 7.
图 9为图 7的左视结构示意图。  Figure 9 is a schematic left side view of Figure 7.
图 10为本发明瓶胚等间距分离装置的立体结构示意图。  Figure 10 is a perspective view showing the structure of the equal spacing device of the preform of the present invention.
附图标记包括: 1 瓶胚注塑装置 2 瓶胚输送装置 21 传动带 22—隔离通道 23—瓶胚夹具头 24—前端挡板 25_前端运输轨道 26—后端挡板 27_后端运输轨道 3_焊环装置 4一链式输送加热装置 41一回折式输送轨道 42—传动链轮 421—关节轴承 422—自润 滑轴承 43—输送链条 431_上链板 432 中链板 433_下链板 434—第一轴套 435 夹具体 436 容置槽 437—加热装置 438—弹性卡块 439 卡环槽 44 轴承轴 45—第一轴承 46—第二轴承 47—第二轴套 48—旋转链轮 49一第三轴承 5—瓶胚 等间距分离装置 51—第一主动轮 52—第一从动轮 53 第一传动皮带 54—第一 主动轴 55—第一齿轮 56—瓶胚输送槽 57 瓶胚分离通道 58—转盘 61—第 二主动轮 62—第二从动轮 63 第二传动皮带 64—第二主动轴 65—第二从动轴 66—第二齿轮 67—第一带轮 68—第二带轮 7 吹塑成型装置 8—灌装装置。 具体实施方式 The reference numerals include: 1 preform injection device 2 preform conveying device 21 transmission belt 22 - isolation channel 23 - preform holder head 24 - front end baffle 25_ front end transport rail 26 - rear end baffle 27_ rear transport rail 3_ welding ring device 4 One-chain conveying heating device 41 - a folding conveyor rail 42 - a transmission sprocket 421 - a joint bearing 422 - a self-lubricating bearing 43 - a conveyor chain 431 - an upper chain plate 432 a middle chain plate 433_ a lower chain plate 434 - a first bushing 435 clip concrete 436 accommodating groove 437 - heating device 438 - elastic block 439 snap ring groove 44 bearing shaft 45 - first bearing 46 - second bearing 47 - second bushing 48 - rotating sprocket 49 - third bearing 5 - preform spacing device 51 - first drive wheel 52 - first driven wheel 53 first drive belt 54 - first drive shaft 55 - first gear 56 - preform delivery slot 57 preform separation channel 58 - turntable 61 - second drive wheel 62 - second driven wheel 63 - second drive belt 64 - second drive shaft 65 - second driven shaft 66 - second gear 67 - first pulley 68 - second pulley 7 blow molding Device 8 - filling device. detailed description
以下结合附图对本发明进行详细的描述。  The invention is described in detail below with reference to the accompanying drawings.
实施例 1。  Example 1.
如图 1至图 10所示, 本发明的一种一体式制瓶成型设备, 包括: 用于成型瓶胚的瓶胚注 塑装置 1, 用于接收瓶胚并将瓶胚实现整齐有序运输的瓶胚输送装置 2, 用于将吊环逐一焊接 于瓶胚的焊环装置 3, 用于对瓶胚连续进行加热的链式输送加热装置 4, 用于将加热后的瓶胚 实现等间距的分离的瓶胚等间距分离装置 5, 用于将瓶胚吹塑成瓶子的吹塑成型装置 7, 所述 瓶胚注塑装置 1和瓶胚输送装置 2之间设置有机械手, 所述瓶胚输送装置 2、 焊环装置 3、链 式输送加热装置 4、 瓶胚等间距分离装置 5和吹塑成型装置 7顺次连接在一起; 所述瓶胚输 送装置 2包括传动带 21, 所述传动带 21的上方设置有若干条隔离通道 22, 所述隔离通道 22 整齐排放有若干瓶胚夹具头 23, 所述瓶胚输送装置 2的出口端设置有前端挡板 24, 所述前端 挡板 24 的中部设置有仅容纳单个瓶胚通过的前端开口, 所述前端开口连接有前端运输轨道 25; 所述瓶胚输送装置 2的入口端设置有后端挡板 26, 所述后端挡板 26的中部设置有仅容 纳单个瓶胚通过的后端开口, 所述后端开口连接有后端运输轨道 27。  As shown in FIG. 1 to FIG. 10, an integrated bottle forming apparatus of the present invention comprises: a preform injection molding apparatus 1 for molding a preform, which is used for receiving a preform and realizing the orderly transportation of the preform. The preform conveying device 2 is used for welding the lifting ring one by one to the welding ring device 3 of the preform, and the chain conveying heating device 4 for continuously heating the preform is used for separating the heated preforms at equal intervals. a preform equal spacing device 5, a blow molding device 7 for blowing a preform into a bottle, a robot is disposed between the preform injection device 1 and the preform conveying device 2, and the preform conveying device 2. The welding ring device 3, the chain conveyor heating device 4, the preform separation device 5 and the blow molding device 7 are sequentially connected together; the preform conveying device 2 includes a transmission belt 21, above the transmission belt 21 There are a plurality of isolation channels 22, the isolation channels 22 are neatly discharged with a plurality of preform holders 23, and the outlet end of the preform conveying device 2 is provided with a front end baffle 24, and the middle portion of the front end baffle 24 is provided with Only the front end opening through which a single preform passes is accommodated, and the front end opening is connected with a front end transport rail 25; the inlet end of the preform conveying device 2 is provided with a rear end flap 26, and the middle end of the rear end flap 26 is provided with Only the rear end opening through which a single preform passes is accommodated, and the rear end opening is connected to the rear end transport rail 27.
瓶胚注塑装置 1先将瓶胚注塑成型, 设置于瓶胚注塑装置 1和瓶胚输送装置 2之间的机 械手将一模成型的瓶胚一次性夹取安装于整齐排放的瓶胚夹具头 23上, 传动带 21在运转的 过程中将瓶胚夹具头 23往前端挡板 24方向输送,前端挡板 24的中部设置有仅容纳单个瓶胚 通过的前端开口, 因此瓶胚夹具头 23只能挨个通过前端挡板 24, 然后进入前端运输轨道 25, 瓶胚沿前端运输轨道 25列队前进。 当瓶胚输送至焊环装置 3时, 焊环装置 3将吊环逐一焊接于瓶胚, 焊环后的平瓶胚继续 沿前端运输轨道 25前进, 并进入链式输送加热装置 4, 链式输送加热装置 4对瓶胚进行二次 加热, 为下一步的吹瓶做准备。 加热完毕的瓶胚, 通过瓶胚等间距分离装置 5后, 原来紧挨 着的瓶胚被瓶胚等间距分离装置 5分开, 而且瓶胚之间的距离间隔相等。瓶胚被间隔分离后, 机械手将分离后的瓶胚一次夹取并安装于吹塑成型装置 7的吹塑模具上, 吹塑模具对瓶胚进 行加热吹塑, 瓶胚被吹塑成瓶子。 另外, 机械手夹取瓶胚的过程中, 实现瓶胚与瓶胚夹具头 23的分离, 瓶胚被夹进模具进行吹塑, 瓶胚夹具头 23被运送至后端运输轨道 27。 The preform injection device 1 first injection-molds the preform, and the robot disposed between the preform injection device 1 and the preform delivery device 2 clamps the molded preform once to the neatly discharged preform holder 23 The belt 21 is conveyed in the direction of the front end baffle 24 during the operation, and the front end of the front end baffle 24 is provided with a front end opening for accommodating only a single preform, so the preform head 23 can only One passes through the front end baffle 24 and then enters the front end transport track 25, and the preforms are advanced along the front end transport track 25. When the preform is conveyed to the welding ring device 3, the welding ring device 3 welds the lifting rings one by one to the preform, and the flat preform after the welding ring continues to advance along the front conveying rail 25, and enters the chain conveyor heating device 4, chain conveyor The heating device 4 reheats the preform to prepare for the next blowing. After the heated preforms are passed through the equal spacing device 5 of the preforms, the preforms immediately adjacent to each other are separated by the equal spacing device 5 of the preforms, and the distance between the preforms is equal. After the preforms are separated by the interval, the robot grips the separated preforms once and installs them on the blow mold of the blow molding device 7, and the blow mold heat-blends the preforms, and the preforms are blown into bottles. Further, during the process of gripping the preform by the robot, the separation of the preform from the preform holder 23 is effected, the preform is clamped into the mold for blow molding, and the preform holder 23 is transported to the rear transport rail 27.
后端挡板 26的中部设置有仅容纳单个瓶胚通过的后端开口, 瓶胚夹具头 23经过后端开 口被逐一运送回传动带 21, 由于传动带 21的上方设置有若干条隔离通道 22, 所以瓶胚夹具 头 23在隔离通道 22的引导下, 被整齐的排放于传动带 21上, 为进入下个循环安装瓶胚做好 准备。 上述过程的瓶胚在出模后, 是整模安装于瓶胚夹具头 23上, 瓶胚之间相互间隔, 不仅 加快冷却速度, 而且使冷却更加均匀; 瓶胚出模后, 便被安装于瓶胚夹具头 23上, 避免外界 空气长时间与瓶胚内腔接触, 导致内腔污染。  The middle portion of the rear end baffle 26 is provided with a rear end opening for accommodating only a single preform, and the preform jig head 23 is transported back to the transmission belt 21 one by one through the rear end opening, and since the plurality of isolation passages 22 are disposed above the transmission belt 21, The preform holder head 23 is neatly discharged onto the belt 21 under the guidance of the isolation passage 22 to prepare for the next cycle of installation of the preform. After the mold is released from the mold, the whole mold is mounted on the preform head 23, and the preforms are spaced apart from each other, which not only accelerates the cooling rate but also makes the cooling more uniform; after the preform is released from the mold, it is installed on the preform. On the preform head 23, the outside air is prevented from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity.
作为优选, 本实施例的链式输送加热装置 4包括回折式输送轨道 41和传动链轮 42, 所 述回折式输送轨道 41 内部设置有输送链条 43, 所述传动链轮 42驱动输送链条 43在回折式 输送轨道 41内部循环转动; 所述输送链条 43包括上链板 431、 中链板 432和下链板 433, 所 述中链板 432设置于上链板 431和下链板 433之间, 所述上链板 431、 中链板 432和下链板 433三者的共同连接处均纵向插接有第一轴套 434,所述上链板 431、中链板 432和下链板 433 均可围绕第一轴套 434转动, 所述第一轴套 434插接有可转动的夹具体 435, 所述夹具体 435 的上端开设有卡接所述瓶胚夹具头 23的容置槽 436; 所述回折式输送轨道 41的上方设置有 加热装置 437。通过上述结构可实现输送链条 43的连续多次弯折,不仅便于加热系统的布局, 而且使吹瓶设备的整体尺寸更加紧凑, 节约厂房的空间。  Preferably, the chain conveyor heating device 4 of the present embodiment includes a folding conveyor rail 41 and a transmission sprocket 42. The folding conveyor rail 41 is internally provided with a conveyor chain 43 that drives the conveyor chain 43 at The inside of the folding conveyor track 41 is cyclically rotated; the conveyor chain 43 includes an upper chain plate 431, a middle chain plate 432 and a lower chain plate 433. The middle chain plate 432 is disposed between the upper link plate 431 and the lower link plate 433. A first bushing 434 is longitudinally inserted into the common joint of the upper chain plate 431, the middle chain plate 432 and the lower chain plate 433, and the upper chain plate 431, the middle chain plate 432 and the lower link plate 433 are both Rotating around the first sleeve 434, the first sleeve 434 is inserted with a rotatable clip 435, the upper end of the clip 435 is provided with a receiving groove 436 for engaging the preform holder 23; A heating device 437 is disposed above the folding conveyance rail 41. Through the above structure, the continuous bending of the conveyor chain 43 can be realized, which not only facilitates the layout of the heating system, but also makes the overall size of the blowing equipment more compact and saves space in the factory.
瓶胚安装于瓶胚夹具头 23, 第一轴套 434之间的中心距是固定的, 通过上述结构可确保 瓶胚夹具头 23中心距的恒定性与一致性, 确保后续瓶胚的夹取。  The preform is mounted on the preform holder head 23, and the center distance between the first sleeves 434 is fixed. The above structure ensures the consistency and consistency of the center distance of the preform holder 23, and ensures the clamping of the subsequent preforms. .
另外, 本发明输送链条 43采用三片板式结构, 便于加工和安装, 其节距和节点与通用型 链条相同, 检测时可与通用型链条相关的工具一致, 减低成本。  In addition, the transport chain 43 of the present invention adopts a three-plate structure, which is convenient for processing and installation, and has the same pitch and nodes as the general-purpose chain, and can be consistent with the tools related to the general-purpose chain during inspection, thereby reducing the cost.
所述容置槽 436内侧设置有弹性卡块 438,所述瓶胚夹具头 23设置有与所述弹性卡块 438 卡接的卡环槽 439。 当瓶胚焊环后, 瓶胚夹具头 23直接卡接于夹具体 435的上端, 瓶胚经 过二次加热后, 在机械手夹取作用下, 可直接将瓶胚和瓶胚夹具头 23 取出, 使瓶胚夹具头 23能够重新返回至瓶胚输送装置 2, 进行下一个循环的生产。 An elastic block 438 is disposed on the inner side of the accommodating groove 436. The preform head 23 is provided with a snap ring groove 439 that is engaged with the elastic block 438. After the preform welding ring, the preform holder head 23 is directly engaged with the upper end of the clip body 435. After the preform is heated twice, the preform and the preform holder head 23 can be directly taken out under the action of the robot gripping. Make the preform head 23 can return to the preform delivery device 2 for production in the next cycle.
所述输送链条 43横向插接有轴承轴 44, 所述轴承轴 44的两端连接有第一轴承 45, 所述 第一轴承 45滑动连接于回折式输送轨道 41。 本实施例的输送链条 43通过第一轴承 45与回 折式输送轨道 41实现滑动连接, 很好的确保了输送链条 43传动的稳定性。  A bearing shaft 44 is laterally inserted into the conveyor chain 43. A first bearing 45 is coupled to both ends of the bearing shaft 44, and the first bearing 45 is slidably coupled to the folding conveyor track 41. The conveyor chain 43 of the present embodiment is slidably coupled to the retracting conveyor track 41 by the first bearing 45, which ensures the stability of the transmission chain 43 transmission.
所述夹具体 435与第一轴套 434的上端连接处设置有第二轴承 46, 第一轴套 434的下端 套接有第二轴套 47, 所述夹具体 435与第二轴套 47的连接处设置有第二轴承 46; 所述夹具 体 435的下端设置有旋转链轮 48, 所述回折式输送轨道 41设置有与所述旋转链轮 48配合连 接的旋转链条。 通过第二轴承 46的设置, 使夹具体 435与第一轴套 434和第二轴套 47保持 平滑稳定的转动连接, 并保证了夹具体 435之间的中心距, 使夹具头中心距的恒定性与一致 性, 确保后续瓶胚的夹取。本实施例的旋转链条设置于回折式输送轨道 41的直线段, 当夹具 体 435的下端旋转链轮 48输送至直线段时, 旋转链轮 48与旋转链条配合, 随着输送链条 43 的移送, 旋转链条拨动旋转链轮 48发生自转, 旋转链轮 48带动夹具体 435转动, 由于回折 式输送轨道 41的直线段上方设置有加热装置 437, 转动的瓶胚在加热装置 437内会被加热得 更加均匀, 使后续吹塑的瓶子的壁厚均匀, 合格率得到提高。  a second bearing 46 is disposed at a joint of the upper end of the first sleeve 434 and the second sleeve 434. The lower end of the first sleeve 434 is sleeved with a second sleeve 47, and the clip portion 435 and the second sleeve 47 are A second bearing 46 is disposed at the joint; a lower end of the clamp portion 435 is provided with a rotating sprocket 48, and the folded-back conveying rail 41 is provided with a rotating chain that is coupled with the rotating sprocket 48. By the arrangement of the second bearing 46, the clip body 435 maintains a smooth and stable rotational connection with the first sleeve 434 and the second sleeve 47, and the center distance between the clips 435 is ensured, so that the center distance of the clamp head is constant. Sex and consistency, ensuring the grip of subsequent preforms. The rotating chain of the present embodiment is disposed on a straight section of the folding conveyor track 41. When the lower end rotating sprocket 48 of the clip body 435 is transported to the straight section, the rotating sprocket 48 is engaged with the rotating chain, and as the conveying chain 43 is transferred, The rotating chain toggles the rotating sprocket 48 to rotate, and the rotating sprocket 48 drives the clip 435 to rotate. Since the heating device 437 is disposed above the straight section of the folding conveyor track 41, the rotating preform is heated in the heating device 437. It is more uniform, and the wall thickness of the bottle after the subsequent blow molding is uniform, and the yield is improved.
所述第一轴套 434、 第二轴套 47的外侧分别套接有第三轴承 49, 所述第三轴承 49与回 折式输送轨道 41滑动连接。 第一轴承 45、 第二轴承 46和第三轴承 49设置输送链条 43的不 同方位, 保证输送链条 43在循环转动时轻便灵活, 即使是长距离传动的过程中, 减少其输送 与转向、 转弯时的阻力, 作为优选, 上述第一轴承 45、 第二轴承 46和第三轴承 49均采用滚 动轴承。  A third bearing 49 is sleeved on the outer sides of the first sleeve 434 and the second sleeve 47, and the third bearing 49 is slidably coupled to the fold-back conveying rail 41. The first bearing 45, the second bearing 46 and the third bearing 49 are provided with different orientations of the conveyor chain 43, ensuring that the conveyor chain 43 is light and flexible during cyclic rotation, even during long-distance transmission, reducing transmission, steering, and turning. Preferably, the first bearing 45, the second bearing 46, and the third bearing 49 are each a rolling bearing.
所述输送链条 43各链节的连接处设置有关节轴承 421或自润滑轴承 422, 所述关节轴承 421和自润滑轴承 422相互间隔分布于输送链条 43。输送链条 43经过连续多次弯折, 在输送 的过程中, 链节之间会发生一定角度的偏转, 关节轴承 421可以满足链节之间的上下摆动, 自润滑轴承 422可以满足链节之间的左右摆动。 通过关节轴承 421和自润滑轴承 422的组合 式设计, 一方面保证输送链条 43的强度, 另一方便保证输送链条 43的柔性, 在瓶胚加热的 使用过程中, 保证瓶胚之间的高度统一性, 便于后续瓶胚的夹取和吹塑。  A joint bearing 421 or a self-lubricating bearing 422 is disposed at a joint of each of the links of the conveyor chain 43, and the joint bearing 421 and the self-lubricating bearing 422 are spaced apart from each other by the conveyor chain 43. The conveying chain 43 is bent a plurality of times, and during the conveying process, a certain angle of deflection occurs between the links, the joint bearing 421 can satisfy the up and down swing between the links, and the self-lubricating bearing 422 can satisfy the links between the links. Swinging left and right. Through the combined design of the joint bearing 421 and the self-lubricating bearing 422, the strength of the conveying chain 43 is ensured on the one hand, and the flexibility of the conveying chain 43 is ensured in the other, and the height uniformity between the preforms is ensured during the use of the preform heating. Sex, easy to capture and blow the subsequent preforms.
作为优选, 所述瓶胚等间距分离装置 5包括机架, 所述机架连接有电机, 所述机架的一 侧设置有第一瓶胚输送装置 2及第二瓶胚输送装置 2, 机架的另一侧设置有瓶胚输送槽 56, 所述瓶胚输送槽 56的下方设置有带拨杆的转盘 58; 所述第一瓶胚输送装置 2包括第一主动 轮 51、 第一从动轮 52及第一传动皮带 53, 所述第一主动轮 51与第一从动轮 52通过第一传 动皮带 53连接; 所述第二瓶胚输送装置 2包括第二主动轮 61、 第二从动轮 62及第二传动皮 带 63, 所述第二主动轮 61与第二从动轮 62通过第二传动皮带 63连接; 所述第一传动皮带 53与所述第二传动皮带 63之间形成瓶胚分离通道 57,所述瓶胚分离通道 57与所述瓶胚输送 槽 56连通; 所述电机的输出轴与第一主动轮 51连接, 第一主动轮 51与第二主动轮 61连接。 Preferably, the preform equal spacing device 5 comprises a frame, the frame is connected with a motor, and one side of the frame is provided with a first preform conveying device 2 and a second preform conveying device 2, The other side of the rack is provided with a preform conveying groove 56. Below the preform conveying groove 56, a turntable 58 with a lever is disposed; the first preform conveying device 2 includes a first driving wheel 51 and a first slave The moving wheel 52 and the first transmission belt 53, the first driving wheel 51 and the first driven wheel 52 pass the first transmission The moving belt 53 is connected; the second preform conveying device 2 includes a second driving wheel 61, a second driven wheel 62 and a second transmission belt 63, and the second driving wheel 61 and the second driven wheel 62 pass the second transmission a belt 63 is connected; a preform separation passage 57 is formed between the first transmission belt 53 and the second transmission belt 63, and the preform separation passage 57 communicates with the preform conveying groove 56; the output of the motor The shaft is coupled to the first drive wheel 51, and the first drive wheel 51 is coupled to the second drive wheel 61.
工作时, 电机带动第一主动轮 51转动, 由于第一主动轮 51与第一从动轮 52采用第一传 动带 21连接, 即第一主动轮 51带动第一从动轮 52转动, 又由于第二主动轮 61与第二从动 轮 62采用第二传动带 21连接, 第二主动轮 61与第一主动轮 51连接, 即第一主动轮 51同时 带动第二主动轮 61转动, 第二主动轮 61则带动第二从动轮 62转动, 另外, 转盘 58亦同时 转动, 转盘 58转动时带动拨杆转动, 拨杆周期性地拨动瓶胚输送槽 56内放置的瓶胚朝与瓶 胚输送槽 56连通的瓶胚分离通道 57方向移动, 当瓶胚被拨杆拨动至瓶胚分离通道 57时, 第 一传动皮带 53与第二传送皮带相互夹持住瓶胚, 由于第一传动皮带 53及第二传送皮带均保 持一定的速度朝相反方向运转, 即使得第一传动皮带 53与第二传动皮带 63相邻的一侧的运 动方向相同, 亦即带动瓶胚沿瓶胚分离通道 57移动, 由于拨盘周期性地拨动瓶胚朝瓶胚分离 通道 57移动, 每当有一个瓶胚被拨动至瓶胚分离通道 57时, 转动的第一传动皮带 53及第二 传送皮带会即时带动瓶胚朝运动方向移动, 从而周期性地带动单个瓶胚移动, 从而使得每两 个瓶胚之间形成一定的间距, 电机匀速地转动, 并通过传动比的设置, 进而可以保证每两个 瓶胚之间形成等距离的间距, 方面后续通过机械手将瓶胚输夹送至吹瓶机内进行吹塑成型。 本实用新型能将瓶胚等间距地分离并输送, 生产过程机械化及自动化程度高, 不但结构简单, 且生产效率高, 生产效果好, 整个操作过程安全、 可靠。  In operation, the motor drives the first driving wheel 51 to rotate, because the first driving wheel 51 and the first driven wheel 52 are connected by the first driving belt 21, that is, the first driving wheel 51 drives the first driven wheel 52 to rotate, and the second active The second driving wheel 61 is connected to the second driving belt 21, and the second driving wheel 61 is connected to the first driving wheel 51. That is, the first driving wheel 51 simultaneously drives the second driving wheel 61 to rotate, and the second driving wheel 61 drives the second driving wheel 61. The second driven wheel 62 rotates, and the turntable 58 also rotates at the same time. When the turntable 58 rotates, the rotating rod is rotated, and the rotating rod periodically dials the preform placed in the preform conveying groove 56 to communicate with the preform conveying groove 56. The preform separation channel 57 moves in the direction, and when the preform is moved to the preform separation passage 57 by the lever, the first transmission belt 53 and the second conveyor belt hold the preforms mutually, due to the first transmission belt 53 and the second The conveyor belts are all operated at a certain speed in the opposite direction, that is, the movement direction of the side of the first transmission belt 53 adjacent to the second transmission belt 63 is the same, that is, the bottle preform is separated along the preform. 57 moves, as the dial periodically moves the preform to move toward the preform separation passage 57, the first transmission belt 53 and the second conveyor belt are rotated each time a preform is moved to the preform separation passage 57. It will immediately move the preform to move in the direction of movement, thereby periodically moving the single preform to move, so that a certain distance is formed between each two preforms, the motor rotates at a constant speed, and through the setting of the transmission ratio, it can ensure each An equidistant spacing is formed between the two preforms, and the preform is then fed to the blow molding machine by a robot for blow molding. The utility model can separate and convey the preforms at equal intervals, and the mechanization and automation degree of the production process are high, the structure is simple, the production efficiency is high, the production effect is good, and the whole operation process is safe and reliable.
作为优选, 所述第一瓶胚输送装置 2还包括第一主动轴 54及第一齿轮 55, 所述第一主 动轴 54的一端与第一主动轮 51套接, 第一主动轴 54的另一端与第一齿轮 55套接; 所述第 二瓶胚输送装置 2还包括第二主动轴 64、 第二从动轴 65及第二齿轮 66, 所述第二主动轴 64 的一端与第二主动轮 61套接, 第二主动轴 64的另一端套接有第一带轮 67, 第二从动轴 65 的一端与第二齿轮 66套接, 第二从动轴 65套接有第二齿轮 66的一端还套接有第二带轮 68, 第二齿轮 66与第一齿轮 55啮合连接, 第二从动轴 65与第二主动轴 64采用同步带连接。 电 机驱动第一主动轮 51转动, 同时第一主动轴 54转动, 第一主动轴 54带动第一传动皮带 53 转动, 套接于第一主动轴 54—端的第一齿轮 55转动, 第一齿轮 55带动与第一齿轮 55啮合 连接的第二齿轮 66转动, 第二齿轮 66同时带动第二从动轴 65转动, 第二从动轴 65带动与 其连接的第二主动轴 64转动, 第二主动轴 64带动第二传动皮带 63转动, 同时, 第一主动轴 54带动与第一主动轴 54连接转盘 58转动, 转盘 58带动拨杆转动, 从而实现整个机构的运 作; 其中, 第二从动轴 65与第二主动轴 64采用同步带连接, 同步带是以钢丝绳或玻璃纤维 为强力层, 外覆以聚氨酯或氯丁橡胶的环形带, 同步带的内周制成齿状, 使其与齿形带轮啮 合传动准确。 Preferably, the first preform conveying device 2 further includes a first driving shaft 54 and a first gear 55. One end of the first driving shaft 54 is sleeved with the first driving wheel 51, and the first driving shaft 54 is another. One end is sleeved with the first gear 55; the second preform conveying device 2 further includes a second driving shaft 64, a second driven shaft 65 and a second gear 66, one end and the second of the second driving shaft 64 The driving wheel 61 is sleeved, and the other end of the second driving shaft 64 is sleeved with the first pulley 67. One end of the second driven shaft 65 is sleeved with the second gear 66, and the second driven shaft 65 is sleeved with the second wheel. One end of the gear 66 is also sleeved with a second pulley 68. The second gear 66 is meshed with the first gear 55. The second driven shaft 65 and the second drive shaft 64 are connected by a timing belt. The motor drives the first driving wheel 51 to rotate, and the first driving shaft 54 rotates. The first driving shaft 54 drives the first driving belt 53 to rotate, and the first gear 55 that is sleeved at the end of the first driving shaft 54 rotates. The first gear 55 rotates. The second gear 66 that is meshed with the first gear 55 is rotated, the second gear 66 simultaneously drives the second driven shaft 65 to rotate, and the second driven shaft 65 drives the second driving shaft 64 connected thereto to rotate. 64 drives the second drive belt 63 to rotate, and at the same time, the first drive shaft 54 drives the first drive shaft 54 to connect the turntable 58 to rotate, and the turntable 58 drives the shift lever to rotate, thereby realizing the operation of the entire mechanism; wherein, the second driven shaft 65 and the second drive shaft 64 are connected by a timing belt, and the timing belt is The steel wire rope or glass fiber is a strong layer, and is covered with an endless belt of polyurethane or neoprene. The inner circumference of the timing belt is formed in a tooth shape to make it mesh with the toothed belt wheel to drive accurately.
实施例 2。  Example 2.
如图 1所示, 本实施例的吹塑成型装置 7的出口端连接有灌装装置 8, 瓶胚经过吹塑成 型装置 7被吹塑成瓶子后, 瓶子在机械手的推动下进入灌装装置 8, 灌装装置 8将空瓶子进 行灌装动作, 实现大输液瓶的制瓶、 灌装的自动化生产。  As shown in Fig. 1, the outlet end of the blow molding device 7 of the present embodiment is connected with a filling device 8, and after the preform is blown into a bottle by the blow molding device 7, the bottle enters the filling device under the push of the robot. 8. The filling device 8 performs the filling operation of the empty bottle to realize the automatic production of the bottle and the filling of the large infusion bottle.
本实施例的其余部分与实施例 1相同, 这里不再赘述。  The rest of the embodiment is the same as that of Embodiment 1, and details are not described herein again.
以上内容仅为本发明的较佳实施例, 对于本领域的普通技术人员, 依据本发明的思想, 在具体实施方式及应用范围上均会有改变之处, 本说明书内容不应理解为对本发明的限制。 工业应用性  The above content is only a preferred embodiment of the present invention, and those skilled in the art will have a change in the specific embodiment and application scope according to the idea of the present invention. The content of the present specification should not be construed as the present invention. limits. Industrial applicability
本发明瓶胚注塑装置将瓶胚注塑成型后, 设置于瓶胚注塑装置和瓶胚输送装置之间的机 械手将一模成型的瓶胚一次性夹取安装于整齐排放的瓶胚夹具头上, 瓶胚出模后, 便被安装 于瓶胚夹具头上, 避免外界空气长时间与瓶胚内腔接触, 导致内腔污染; 采用回折式输送轨 道, 可实现输送链条的连续多次弯折, 不仅便于加热系统的布局, 而且使吹瓶设备的整体尺 寸更加紧凑, 节约厂房的空间。 通过上述设计, 使得本发明创造可以批量生产, 具有良好的 市场前景。  After the preform injection molding device of the present invention injection molding the preform, the robot disposed between the preform injection device and the preform conveying device temporarily clamps a molded preform to the neatly discharged preform holder. After the preform is released from the mold, it is installed on the preform head to prevent the outside air from coming into contact with the inner cavity of the preform for a long time, resulting in contamination of the inner cavity. The folding conveyor belt can realize continuous bending of the conveyor chain. It not only facilitates the layout of the heating system, but also makes the overall size of the blowing equipment more compact and saves space in the factory. Through the above design, the invention can be mass-produced and has a good market prospect.

Claims

权 利 要 求 书 Claim
1. 一种一体式制瓶成型设备, 包括: 用于成型瓶胚的瓶胚注塑装置, 用于接收瓶 胚并将瓶胚实现整齐有序运输的瓶胚输送装置, 用于将吊环逐一焊接于瓶胚的焊环装 置, 用于对瓶胚连续进行加热的链式输送加热装置, 用于将加热后的瓶胚实现等间距 的分离的瓶胚等间距分离装置, 用于将瓶胚吹塑成瓶子的吹塑成型装置, 所述瓶胚注 塑装置和瓶胚输送装置之间设置有机械手, 所述瓶胚输送装置、 焊环装置、 链式输送 加热装置、 瓶胚等间距分离装置和吹塑成型装置顺次连接在一起; 其特征在于: 所述 瓶胚输送装置包括传动带, 所述传动带的上方设置有若干条隔离通道, 所述隔离通道 排放有若干瓶胚夹具头, 所述瓶胚输送装置的出口端设置有前端挡板, 所述前端挡板 的中部设置有仅容纳单个瓶胚通过的前端开口, 所述前端开口连接有前端运输轨道; 所述瓶胚输送装置的入口端设置有后端挡板, 所述后端挡板的中部设置有仅容纳 单个瓶胚通过的后端开口, 所述后端开口连接有后端运输轨道。  1. An integrated bottle forming apparatus, comprising: a preform injection device for molding a preform, a preform conveying device for receiving a preform and arranging the preforms neatly and orderly, for welding the rings one by one a welding ring device for a preform, a chain conveyor heating device for continuously heating a preform, and a spacer separating device for separating the heated preforms at equal intervals for blowing the preform a blow molding device for molding a bottle, a robot hand is disposed between the preform injection device and the preform conveying device, and the preform conveying device, the welding ring device, the chain conveyor heating device, the preform separation device and the like The blow molding device is connected in series; the bottle conveying device comprises a transmission belt, a plurality of isolation channels are arranged above the transmission belt, and the isolation channel discharges a plurality of preform holders, the bottle An outlet end of the embryo conveying device is provided with a front end baffle, and a middle end of the front end baffle is provided with a front end opening for accommodating only a single preform, and the front end opening is connected An end transporting rail; an inlet end of the preform conveying device is provided with a rear end baffle, a middle end of the rear end baffle is provided with a rear end opening for accommodating only a single preform, and the rear end opening is connected with a rear end Transport track.
2. 根据权利要求 1所述的一种一体式制瓶成型设备, 其特征在于: 所述链式输送 加热装置包括回折式输送轨道和传动链轮, 所述回折式输送轨道内部设置有输送链 条, 所述传动链轮驱动输送链条在回折式输送轨道内部循环转动;  2. The integrated bottle forming apparatus according to claim 1, wherein: the chain conveyor heating device comprises a folding conveyor rail and a transmission sprocket, and the conveyor belt is provided inside the folding conveyor rail. The drive sprocket drives the conveyor chain to rotate inside the folding conveyor track;
所述输送链条包括上链板、 中链板和下链板, 所述中链板设置于上链板和下链板 之间, 所述上链板、 中链板和下链板三者的共同连接处均纵向插接有第一轴套, 所述 上链板、 中链板和下链板均可围绕第一轴套转动, 所述第一轴套插接有可转动的夹具 体, 所述夹具体的上端开设有卡接所述瓶胚夹具头的容置槽;  The conveyor chain includes an upper chain plate, a middle chain plate and a lower chain plate. The middle chain plate is disposed between the upper chain plate and the lower chain plate, and the upper chain plate, the middle chain plate and the lower chain plate a first sleeve is longitudinally inserted into the common joint, and the upper chain plate, the middle chain plate and the lower link plate are rotatable around the first sleeve, and the first sleeve is inserted with a rotatable clip, The upper end of the clip is provided with a receiving groove for engaging the preform holder;
所述回折式输送轨道的上方设置有加热装置。  A heating device is disposed above the folding conveyor rail.
3. 根据权利要求 2所述的一种一体式制瓶成型设备, 其特征在于: 所述容置槽内 侧设置有弹性卡块, 所述瓶胚夹具头设置有与所述弹性卡块卡接的卡环槽。  3. The integrated bottle forming apparatus according to claim 2, wherein: the inner side of the accommodating groove is provided with an elastic block, and the preform holder is provided with the elastic block The snap ring groove.
4. 根据权利要求 2所述的一种一体式制瓶成型设备, 其特征在于: 所述输送链条 横向插接有轴承轴, 所述轴承轴的两端连接有第一轴承, 所述第一轴承滑动连接于回 折式输送轨道。  4. The integrated bottle forming apparatus according to claim 2, wherein: the conveying chain is laterally inserted with a bearing shaft, and both ends of the bearing shaft are connected with a first bearing, the first The bearing is slidably coupled to the foldback conveyor track.
5. 根据权利要求 4所述的一种一体式制瓶成型设备, 其特征在于: 所述夹具体与 第一轴套的上端连接处设置有第二轴承, 第一轴套的下端套接有第二轴套, 所述夹具 体与第二轴套的连接处设置有第二轴承;  5 . The integrated bottle forming device according to claim 4 , wherein: the clip is specifically provided with a second bearing at a joint of the upper end of the first sleeve, and the lower end of the first sleeve is sleeved a second bushing, wherein the clip is specifically connected to the second bushing with a second bearing;
所述夹具体的下端设置有旋转链轮, 所述回折式输送轨道设置有与所述旋转链轮 配合连接的旋转链条。 The lower end of the clip is provided with a rotating sprocket, and the folding conveyor track is provided with a rotating chain that is coupled with the rotating sprocket.
6. 根据权利要求 5所述的一种一体式制瓶成型设备, 其特征在于: 所述第一轴套、 第二轴套的外侧分别套接有第三轴承, 所述第三轴承与回折式输送轨道滑动连接。 6 . The integrated bottle forming device according to claim 5 , wherein: the outer sides of the first sleeve and the second sleeve are respectively sleeved with a third bearing, and the third bearing and the foldback The conveyor track is slidingly connected.
7. 根据权利要求 2所述的一种一体式制瓶成型设备, 其特征在于: 所述输送链条 各链节的连接处设置有关节轴承或自润滑轴承, 所述关节轴承和自润滑轴承相互间隔 分布于输送链条。  7. The integrated bottle forming apparatus according to claim 2, wherein: the joint of each link of the conveyor chain is provided with a joint bearing or a self-lubricating bearing, and the joint bearing and the self-lubricating bearing are mutually The spacing is distributed over the conveyor chain.
8. 根据权利要求 1所述的一种一体式制瓶成型设备, 其特征在于: 所述瓶胚等间 距分离装置包括机架, 所述机架连接有电机, 所述机架的一侧设置有第一瓶胚输送装 置及第二瓶胚输送装置, 机架的另一侧设置有瓶胚输送槽, 所述瓶胚输送槽的下方设 置有带拨杆的转盘; 所述第一瓶胚输送装置包括第一主动轮、 第一从动轮及第一传动 皮带, 所述第一主动轮与第一从动轮通过第一传动皮带连接; 所述第二瓶胚输送装置 包括第二主动轮、 第二从动轮及第二传动皮带, 所述第二主动轮与第二从动轮通过第 二传动皮带连接; 所述第一传动皮带与所述第二传动皮带之间形成瓶胚分离通道, 所 述瓶胚分离通道与所述瓶胚输送槽连通; 所述电机的输出轴与第一主动轮连接, 第一 主动轮与第二主动轮连接。  8. The integrated bottle forming apparatus according to claim 1, wherein: the preform equal spacing device comprises a frame, the frame is connected to a motor, and one side of the frame is disposed. There is a first preform conveying device and a second preform conveying device, and the other side of the frame is provided with a preform conveying groove, and a rotating wheel with a lever is disposed below the preform conveying groove; the first preform The conveying device comprises a first driving wheel, a first driven wheel and a first transmission belt, wherein the first driving wheel and the first driven wheel are connected by a first transmission belt; the second preform conveying device comprises a second driving wheel, a second driven wheel and a second driving belt, wherein the second driving wheel and the second driven wheel are connected by a second transmission belt; a preform separation channel is formed between the first transmission belt and the second transmission belt The preform separation channel is in communication with the preform delivery slot; the output shaft of the motor is coupled to the first drive wheel, and the first drive wheel is coupled to the second drive wheel.
9. 根据权利要求 8所述的一种一体式制瓶成型设备, 其特征在于: 所述第一瓶胚 输送装置还包括第一主动轴及第一齿轮, 所述第一主动轴的一端与第一主动轮套接, 第一主动轴的另一端与第一齿轮套接; 所述第二瓶胚输送装置还包括第二主动轴、 第 二从动轴及第二齿轮, 所述第二主动轴的一端与第二主动轮套接, 第二主动轴的另一 端套接有第一带轮, 第二从动轴的一端与第二齿轮套接, 第二从动轴套接有第二齿轮 的一端还套接有第二带轮, 第二齿轮与第一齿轮啮合连接, 第二从动轴与第二主动轴 采用同步带连接。  9. The integrated bottle forming apparatus according to claim 8, wherein: the first preform conveying device further comprises a first driving shaft and a first gear, and one end of the first driving shaft is The first driving wheel is sleeved, and the other end of the first driving shaft is sleeved with the first gear; the second preform conveying device further includes a second driving shaft, a second driven shaft and a second gear, the second One end of the driving shaft is sleeved with the second driving wheel, and the other end of the second driving shaft is sleeved with the first pulley, one end of the second driven shaft is sleeved with the second gear, and the second driven shaft is sleeved with the first One end of the two gears is also sleeved with a second pulley, the second gear is meshed with the first gear, and the second driven shaft and the second drive shaft are connected by a timing belt.
10. 根据权利要求 1~9任意一项所述的一种一体式制瓶成型设备, 其特征在于: 所述吹塑成型装置的出口端连接有灌装装置。  10. The integrated bottle forming apparatus according to any one of claims 1 to 9, characterized in that: the filling end of the blow molding device is connected with a filling device.
PCT/CN2014/078198 2013-05-22 2014-05-22 Integrated moulding device for manufacturing bottles WO2014187351A1 (en)

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CN113260496A (en) * 2018-12-19 2021-08-13 西得乐集团 Preform conveying device for a furnace and method for controlling such a device
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