CN104326232A - Link mechanism of carrying platform and robot, production line and production method - Google Patents

Link mechanism of carrying platform and robot, production line and production method Download PDF

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Publication number
CN104326232A
CN104326232A CN201410455809.3A CN201410455809A CN104326232A CN 104326232 A CN104326232 A CN 104326232A CN 201410455809 A CN201410455809 A CN 201410455809A CN 104326232 A CN104326232 A CN 104326232A
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China
Prior art keywords
carrying platform
article carrying
robot
wheel
gear
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Granted
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CN201410455809.3A
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CN104326232B (en
Inventor
刘达
高伟强
倪立新
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FOSHAN CLEV ROBOT Co Ltd
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FOSHAN CLEV ROBOT Co Ltd
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Abstract

The invention discloses a link mechanism of a carrying platform and a robot. The link mechanism comprises a production line guide rail, and a conveying trolley moving along the production line guide rail, wherein the conveying trolley comprises a frame; the carrying platform and a rotating shaft are arranged on the frame; one end of the rotating shaft is fixedly connected with the carrying platform, and the other end is rotationally connected with the frame; the link mechanism also comprises a rack; a power component for driving the carrying platform is arranged on the rack; a transmitting component for transmitting power from the power component to the carrying platform is also arranged on the conveying trolley. The invention also discloses a carrying and robot linked production line and a production method thereof. The link mechanism has the beneficial effects that a seven-shaft robot is applied to a continuous production line through the link mechanism of the carrying platform and the robot, a machining step is simultaneously accomplished during conveying of products, the machining time is reduced, and the machining efficiency is improved. The link mechanism can be applied to continuous production lines.

Description

The link gear of article carrying platform and robot, manufacturing line and production method
Technical field
The present invention relates to field of transport machinery, particularly a kind of article carrying platform and robot are linked mechanism, manufacturing line and production method.
Background technology
Ceramic product, after throwing is shaping, needs to deliver to manufacturing line and repeatedly sprays glazing.Common spray-painting production line mostly is handwork pattern, and it comprises guide rail, transports the transport trolley of product and be positioned at the other multiple spray station of guide rail along guide rail, and described transport trolley is provided with article carrying platform free to rotate.Workman adopts the mode of operation of staff spraying to spray glazing to product in spray station, when transport trolley is through staff spray station, workman on the other hand manipulation article carrying platform rotates, another holds painting gun and carries out omnibearing spraying to product, product can complete spraying process in the process by way of spray station, realizes manufacturing line succession running.
Because human cost constantly promotes, production unit in the industry is also attempted part station and is used robot instead and carry out spraying glazing to product.Need article carrying platform to connect with the rotating shaft of robot, robot could realize manipulating article carrying platform rotation and spray glazing.Want article carrying platform to connect with the rotating shaft of robot, need transport trolley to locate, namely the program can only be used for the manufacturing line of periodic running.Continuously acting production lines conveying is carried out with processing simultaneously, and needed for batch production line is the time adding conveying, and the work efficiency of formula of obviously having a rest manufacturing line is lower.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of mechanism that article carrying platform and robot are linked, robot can be applied on continuously acting production lines, realize the passive loading turntable of robot to logistic car servo-actuated on continuously acting production lines and carry out coordinated signals, and disclose this manufacturing line and production method.
The technical scheme of technical solution problem of the present invention is as follows:
The link gear of a kind of article carrying platform and robot, comprise manufacturing line guide rail, and along the transport trolley that manufacturing line guide rail is walked, described transport trolley comprises vehicle frame, described vehicle frame is provided with article carrying platform and rotating shaft, described rotating shaft one end is fixedly connected with article carrying platform, the other end and vehicle frame are rotationally connected, described link gear also comprises frame, described frame is provided with the Power Component driving article carrying platform, described transport trolley is also provided with transfer assembly power being delivered to article carrying platform by Power Component.
The manufacturing line that article carrying platform and robot link, comprises Control During Paint Spraying by Robot station, and described Control During Paint Spraying by Robot station is provided with seven axle robots, and the 7th axle of described seven axle robots is above-mentioned article carrying platform and the link gear of robot.The manufacturing line that described article carrying platform and robot link also comprises toilet seat base substrate feeding station, base substrate cleans station, toilet seat pipeline glazing station, toilet seat inner chamber glazing station, product surface finishing station, closet cistern cover finishing station, tank port finishing station, product labeler station, discharge station, the automatic washing station of article carrying platform.
A production method for the manufacturing line that article carrying platform and robot link, comprises the following steps:
A. by toilet seat base substrate with on the specific ad-hoc location towards being transported to article carrying platform;
B. wiped clean toilet seat base substrate;
C. to the gooseneck pipeline glazing of toilet seat base substrate;
D. to the inner chamber glazing of toilet seat base substrate;
E. use robot to the overall glaze spraying of toilet seat base substrate;
F. the surface of the toilet seat base substrate after glazing, radiator filler cap, tank port are repaired;
G. to revised toilet seat base substrate labeling;
H. the toilet seat base substrate after labeling is removed article carrying platform.
Wherein, step e repeats 4 times continuously.
The invention has the beneficial effects as follows, by the link gear of article carrying platform and robot, by seven axle robot application on the manufacturing line of continous way, make product complete procedure of processing in the process of conveying simultaneously, save overhours, improve work efficiency.The present invention can be used for continuously acting production lines.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present invention, instead of whole embodiment, and those skilled in the art, under the prerequisite not paying creative work, can also obtain other design plans and accompanying drawing according to these accompanying drawings.
Fig. 1 is the right elevation of embodiment 1;
Fig. 2 is the right elevation of embodiment 2;
Fig. 3 is the birds-eye view of embodiment 3;
Fig. 4 is the right elevation of embodiment 4;
Fig. 5 is the front view of embodiment 4.
Detailed description of the invention
Be clearly and completely described below with reference to embodiment and the accompanying drawing technique effect to design of the present invention, concrete structure and generation, to understand object of the present invention, characteristic sum effect fully.Obviously; described embodiment is a part of embodiment of the present invention, instead of whole embodiment, based on embodiments of the invention; other embodiments that those skilled in the art obtains under the prerequisite not paying creative work, all belong to the scope of protection of the invention.In addition, all connection/annexations mentioned in literary composition, not singly refer to that component directly connects, and refer to and according to concrete performance, can connect auxiliary by adding or reducing, and form more excellent draw bail.Each technical characteristic in the invention, can combination of interactions under the prerequisite of not conflicting conflict.
The link gear of article carrying platform and robot, comprise manufacturing line guide rail, and along the transport trolley that manufacturing line guide rail is walked, described transport trolley comprises vehicle frame, and described vehicle frame is provided with article carrying platform and rotating shaft, and described rotating shaft one end is fixedly connected with article carrying platform, the other end and vehicle frame are rotationally connected, described link gear also comprises frame, and described frame is provided with the Power Component driving article carrying platform, described transport trolley is also provided with transfer assembly power being delivered to article carrying platform by Power Component.
Embodiment 1
As shown in Figure 1, described Power Component comprises motor and worm screw 11, described motor is connected by gear cluster with worm screw 11, described worm screw 11 is arranged with manufacturing line guide rail parallel, described transfer assembly comprises worm gear 12, first synchronizing wheel 13 and the second synchronizing wheel 14, described worm gear 12 and the second synchronizing wheel 14 are coaxially connected on vehicle frame, described first synchronizing wheel 13 coaxially connects with article carrying platform, be provided with Timing Belt 15 between described first synchronizing wheel 13 and the second synchronizing wheel 14, described worm gear 11 and worm screw 12 engage each other.When transport trolley enters robot spray station, described worm gear 11 and worm screw 12 engage each other, and robot passes through rotation direction and the speed of electric machine control worm screw 12, realizes the manipulation to article carrying platform.
Embodiment 2
As shown in Figure 2, described Power Component comprises motor, slide rail 21, slide block 22, castellated shaft 23, described motor is connected by gear cluster with castellated shaft 23, described slide rail 21 is arranged with manufacturing line guide rail parallel, described slide block 21 and slide rail 22 sliding block joint, described slide block 22 is provided with the first conical gear 221, second conical gear 222, first straight gear 223, described first conical gear 221 and castellated shaft 23 sliding block joint, described second conical gear 222 engages with the first conical gear 221, described first straight gear 223 coaxially connects with the second conical gear 222, described transfer assembly comprises belt driving wheel 24, belt slave wheel 25, second straight gear 224, described second straight gear 224 engages with the first straight gear 223, described belt driving wheel 24 coaxially connects with the second straight gear 224, described belt slave wheel 25 coaxially connects with article carrying platform, drive belt 26 is had between described belt driving wheel 24 and belt slave wheel 25.
Be further used as preferred embodiment, also comprise anti-bias assembly, described anti-bias assembly comprises anti-bias guide rail, first anti-bias piece, second anti-bias piece, described anti-bias guide rail and manufacturing line guide rail parallel are arranged, described first anti-bias piece is fixedly connected with slide block, described second anti-bias piece with transport trolley can longitudinal oscillation ground hinged, described anti-bias guide rail is provided with anti-bias piece of guiding second and is rocked to the anti-bias inclined-plane with first anti-bias piece of equal height, make first anti-bias piece with second anti-bias piece of anti-bias driving surface overlapped, and guide second anti-bias piece to remove and first anti-bias piece of disengaging inclined-plane overlapped.When transport trolley enters robot spray station, second anti-bias piece of guiding being subject to anti-bias inclined-plane is raised to and first anti-bias piece of equal height, then second anti-bias piece to be advanced along anti-bias driving surface 272 and directly overlaps with first anti-bias piece, make slide block 22 and transport trolley advanced in unison, described second straight gear 224 engages with the first straight gear 223, robot passes through rotation direction and the speed of electric machine control castellated shaft 23, realizes the manipulation to article carrying platform.
Embodiment 3
As shown in Figure 3, described Power Component comprises motor, transmission shaft 31 and multiple sprocket wheel 32, described motor is connected by reductor with transmission shaft 31, described sprocket wheel 32 is connected with transmission shaft 31 by conical gear group, described sprocket wheel 32 is arranged along the parallel lines of manufacturing line guide rail, described transfer assembly comprises head sprocket 33, auxiliary chain wheel 34, tension wheel 35, chain, described head sprocket 33 coaxially connects with article carrying platform, described tension wheel 35 has two and its line and manufacturing line guide rail parallel, described head sprocket 33, auxiliary chain wheel 34, tension wheel 35 tightens chain jointly, described transfer assembly and sprocket wheel 32 are at same plane, the spacing of described two tension wheels 35 is greater than the spacing of adjacent sprocket wheel, described chain can engage with sprocket wheel 32.In order to make the buckle teeth of sprocket wheel 32 can insert chain smoothly, so specially there is no that the tension wheel 35 of buckle teeth is auxiliary props up chain arranging two near the side of sprocket wheel 32.Robot controls rotation direction and the speed of sprocket wheel 32 by motor in synchrony, drives chain and head sprocket 33, thus realizes the manipulation to article carrying platform.
Embodiment 4
As shown in Figures 4 and 5, described Power Component comprises motor, the first belt pulley 41, second belt pulley 42, described motor drives the first belt pulley 41 to rotate, double cog belt 43 is had between described first belt pulley 41 and the second belt pulley 42, described transfer assembly comprises the 3rd belt pulley 44 with double cog belt 43 exterior surface, and described 3rd belt 44 is taken turns and connected with rotating shaft by conical gear group.By the contact of the 3rd belt pulley 44 with double cog belt 43, enable the control that robot realizes article carrying platform.
Be further used as preferred embodiment, also comprise anti-detachment assembly, described anti-detachment assembly comprises anti-detachment guide rail 45 and anti-detachment guide wheel 46, described anti-detachment guide wheel 46 can longitudinal oscillation ground with transport trolley hinged, described anti-detachment guide rail 45 is arranged with manufacturing line guide rail parallel, it is provided with and guides anti-detachment guide wheel 46 to be rocked to the anti-detachment inclined-plane 451 contacted with double cog belt 43 inside face, and makes the 3rd belt pulley 44 and anti-detachment guide wheel 46 jointly tighten the anti-detachment driving surface 452 of double cog belt 43.Double cog belt 43 can become lax after a long time use gradually, adopts anti-detachment assembly to be tightened the transmission contributing to power.
The present invention also discloses the manufacturing line that a kind of article carrying platform and robot link, and comprise Control During Paint Spraying by Robot station, described Control During Paint Spraying by Robot station is provided with seven axle robots, and above-mentioned article carrying platform and the link gear of robot are as the 7th axle of described seven axle robots.
Be further used as preferred embodiment, the manufacturing line that above-mentioned article carrying platform and robot link also comprises toilet seat base substrate feeding station, base substrate cleans station, toilet seat pipeline glazing station, toilet seat inner chamber glazing station, product surface finishing station, closet cistern cover finishing station, tank port finishing station, product labeler station, discharge station, the automatic washing station of article carrying platform.
The production method of the manufacturing line that above-mentioned article carrying platform and robot link comprises the following steps:
A. by toilet seat base substrate with on the specific ad-hoc location towards being transported to article carrying platform;
B. wiped clean toilet seat base substrate;
C. to the gooseneck pipeline glazing of toilet seat base substrate;
D. to the inner chamber glazing of toilet seat base substrate;
E. use robot to the overall glaze spraying of toilet seat base substrate;
F. the surface of the toilet seat base substrate after glazing, radiator filler cap, tank port are repaired;
G. to revised toilet seat base substrate labeling;
H. the toilet seat base substrate after labeling is removed article carrying platform.
Closer, described step e repeats 4 times continuously.
Above better embodiment of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent modification or replacement are all included in the application's claim limited range.

Claims (10)

1. the link gear of article carrying platform and robot, comprise manufacturing line guide rail, and along the transport trolley that manufacturing line guide rail is walked, described transport trolley comprises vehicle frame, and described vehicle frame is provided with article carrying platform and rotating shaft, and described rotating shaft one end is fixedly connected with article carrying platform, the other end and vehicle frame are rotationally connected, it is characterized in that: also comprise frame, described frame is provided with the Power Component driving article carrying platform, described transport trolley is also provided with transfer assembly power being delivered to article carrying platform by Power Component.
2. the link gear of article carrying platform according to claim 1 and robot, it is characterized in that: described Power Component comprises motor and worm screw, described motor is connected by gear cluster with worm screw, described worm screw and manufacturing line guide rail parallel are arranged, described transfer assembly comprises worm gear, the first synchronizing wheel and the second synchronizing wheel, described worm gear and the second synchronizing wheel are coaxially connected on vehicle frame, described first synchronizing wheel coaxially connects with article carrying platform, be provided with Timing Belt between described first synchronizing wheel and the second synchronizing wheel, described worm gear and worm screw engage each other.
3. the link gear of article carrying platform according to claim 1 and robot, it is characterized in that: described Power Component comprises motor, slide rail, slide block, castellated shaft, described motor is connected by gear cluster with castellated shaft, described slide rail and manufacturing line guide rail parallel are arranged, described slide block and slide rail sliding block joint, described slide block is provided with the first conical gear, second conical gear, first straight gear, described first conical gear and castellated shaft sliding block joint, described second conical gear engages with the first conical gear, described first straight gear coaxially connects with the second conical gear, described transfer assembly comprises belt driving wheel, belt slave wheel, second straight gear, described second straight gear engages with the first straight gear, described belt driving wheel coaxially connects with the second straight gear, described belt slave wheel coaxially connects with article carrying platform, drive belt is had between described belt driving wheel and belt slave wheel.
4. the link gear of article carrying platform according to claim 3 and robot, it is characterized in that: also comprise anti-bias assembly, described anti-bias assembly comprises anti-bias guide rail, first anti-bias piece, second anti-bias piece, described anti-bias guide rail and manufacturing line guide rail parallel are arranged, described first anti-bias piece is fixedly connected with slide block, described second anti-bias piece with transport trolley can longitudinal oscillation ground hinged, described anti-bias guide rail is provided with anti-bias piece of guiding second and is rocked to the anti-bias inclined-plane with first anti-bias piece of equal height, make first anti-bias piece with second anti-bias piece of anti-bias driving surface overlapped, and guide second anti-bias piece to remove and first anti-bias piece of disengaging inclined-plane overlapped.
5. the link gear of article carrying platform according to claim 1 and robot, it is characterized in that: described Power Component comprises motor, transmission shaft and multiple sprocket wheel, described motor is connected by reductor with transmission shaft, described sprocket wheel is by conical gear group and propeller shaft couplings, described sprocket wheel is equidistantly arranged along the parallel lines of manufacturing line guide rail, described transfer assembly comprises head sprocket, auxiliary chain wheel, tension wheel, chain, described head sprocket coaxially connects with article carrying platform, described tension wheel has two and its line and manufacturing line guide rail parallel, described head sprocket, auxiliary chain wheel, tension wheel tightens chain jointly, described transfer assembly and sprocket wheel are at same plane, the spacing of described two tension wheels is greater than the spacing of adjacent sprocket wheel, described chain can with sprocket engagement.
6. the link gear of article carrying platform according to claim 1 and robot, it is characterized in that: described Power Component comprises motor, the first belt pulley, the second belt pulley, described motor drives the first pulley rotation, double cog belt is had between described first belt pulley and the second belt pulley, described transfer assembly comprises the 3rd belt pulley contacted with double cog belt outer surface, and described 3rd belt pulley is connected with rotating shaft by conical gear group.
7. the link gear of article carrying platform according to claim 6 and robot, it is characterized in that: also comprise anti-detachment assembly, described anti-detachment assembly comprises anti-detachment guide rail and anti-detachment guide wheel, described anti-detachment guide wheel can longitudinal oscillation ground with transport trolley hinged, described anti-detachment guide rail and manufacturing line guide rail parallel are arranged, it is provided with and guides anti-detachment guide wheel to be rocked to the anti-detachment inclined-plane contacted with double cog belt inner surface, and makes the 3rd belt pulley and anti-detachment guide wheel jointly tighten the anti-detachment driving surface of double cog belt.
8. the manufacturing line that links of article carrying platform and robot, it is characterized in that: comprise Control During Paint Spraying by Robot station, described Control During Paint Spraying by Robot station is provided with seven axle robots, the 7th axle of described seven axle robots be as arbitrary in claim 1 ~ 7 as described in article carrying platform and the link gear of robot.
9. the manufacturing line that links of article carrying platform according to claim 8 and robot, it is characterized in that: also comprise toilet seat base substrate feeding station, base substrate cleans station, toilet seat pipeline glazing station, toilet seat inner chamber glazing station, product surface finishing station, closet cistern cover finishing station, tank port finishing station, product labeler station, discharge station, the automatic washing station of article carrying platform.
10. the production method of manufacturing line that links of article carrying platform as claimed in claim 9 and robot, is characterized in that comprising the following steps:
A. by toilet seat base substrate with on the specific ad-hoc location towards being transported to article carrying platform;
B. wiped clean toilet seat base substrate;
C. to the gooseneck pipeline glazing of toilet seat base substrate;
D. to the inner chamber glazing of toilet seat base substrate;
E. use robot to the overall glaze spraying of toilet seat base substrate;
F. the surface of the toilet seat base substrate after glazing, radiator filler cap, tank port are repaired;
G. to revised toilet seat base substrate labeling;
H. the toilet seat base substrate after labeling is removed article carrying platform;
Wherein, step e repeats 4 times continuously.
CN201410455809.3A 2014-09-09 2014-09-09 Link gear, production line and the production method of article carrying platform and robot Active CN104326232B (en)

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CN106040483A (en) * 2016-07-25 2016-10-26 佛山市科莱机器人有限公司 Multi-station robot spraying rotary table
CN107876937A (en) * 2016-09-30 2018-04-06 天津沃盾耐磨材料有限公司 A kind of welding wire cylinder and its wearing plate automatic resurfacing welding machine

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CN107876937A (en) * 2016-09-30 2018-04-06 天津沃盾耐磨材料有限公司 A kind of welding wire cylinder and its wearing plate automatic resurfacing welding machine
CN107876937B (en) * 2016-09-30 2020-08-07 天津沃盾耐磨材料有限公司 Welding wire barrel and automatic surfacing welding machine for wear-resisting plate of welding wire barrel

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