WO2014187019A1 - 一种偏光器件、液晶显示装置及其制造方法 - Google Patents

一种偏光器件、液晶显示装置及其制造方法 Download PDF

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Publication number
WO2014187019A1
WO2014187019A1 PCT/CN2013/078601 CN2013078601W WO2014187019A1 WO 2014187019 A1 WO2014187019 A1 WO 2014187019A1 CN 2013078601 W CN2013078601 W CN 2013078601W WO 2014187019 A1 WO2014187019 A1 WO 2014187019A1
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Prior art keywords
layer
polarizing
liquid crystal
conversion layer
conversion
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Ceased
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PCT/CN2013/078601
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English (en)
French (fr)
Inventor
赵勇
付东
孙贤文
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TCL Corp
TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
TCL Corp
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Priority to US14/006,094 priority Critical patent/US20140347607A1/en
Publication of WO2014187019A1 publication Critical patent/WO2014187019A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation
    • G02F1/133638Waveplates, i.e. plates with a retardation value of lambda/n
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor

Definitions

  • the present invention relates to the field of liquid crystal display technology, and more particularly to a polarizing device, a liquid crystal display device, and a method of fabricating the same.
  • liquid crystal display devices have gradually become the mainstream of the electronic market due to their thin body saving space, power saving, low radiation and the like.
  • mobile phones, notebooks, camcorders, and televisions, etc. are mainly based on liquid crystal displays.
  • liquid crystals have twisted nematic liquid crystal characteristics, and also have distortion characteristics such as splaying and bending, and different distortion characteristics correspond to different display modes of liquid crystals.
  • the basic display principles corresponding to different display modes are basically the same, and the polarization directions of the light are changed by the arrangement of the liquid crystal molecules to achieve display.
  • the light emitted from the liquid crystal display device is a kind of linearly polarized light, and the vibration direction of the light vector is fixed.
  • the vector distribution of natural light in all directions is uniform, so natural light stimulates the photoreceptor cells of the human eye to be isotropic. Therefore, people are more accustomed to natural light.
  • liquid crystal display devices for a long time, which causes consumers to experience symptoms such as eye discomfort after long-term use of the liquid crystal display device.
  • the technical problem to be solved by the present invention is to provide a polarizing device, a liquid crystal display device, and a method of manufacturing the same, which can change the polarization state of the emitted light of the liquid crystal display device at low cost and achieve the effect of reducing visual fatigue.
  • the present invention adopts a technical solution to provide a polarizing device, comprising: a first supporting layer, a polarizing layer for outputting linearly polarized light, and a conversion layer having a phase delay of m/4 wavelength; m is an odd number greater than 0, the first supporting layer, the polarizing layer and the conversion layer are sequentially stacked, and an angle ⁇ between an optical axis of the conversion layer and a polarization axis of the polarizing layer is n*90° +45°, where n is an integer not less than 0, the conversion layer simultaneously serves as a second support layer to support the polarizing layer in cooperation with the first support layer; the polarizing device further includes anti-glare and anti-glare A reflective surface treatment layer, the surface treatment layer and the polarizing layer are respectively disposed on both side surfaces of the conversion layer.
  • the material of the conversion layer is any one of cellulose triacetate, cycloolefin polymer, polyethylene terephthalate, polycarbonate or polymethyl methacrylate material.
  • the material of the polarizing layer is polyvinyl alcohol.
  • the polarizing device further includes a protective film, and the protective film and the conversion layer are respectively disposed on both side surfaces of the surface treatment layer.
  • an adhesive layer and a release film are further included, and the adhesive layer is disposed between the first support layer and the release film.
  • a liquid crystal display device including a liquid crystal cell and a polarizing device, wherein the polarizing device is disposed on an outgoing light side of the liquid crystal cell And the conversion layer is away from the liquid crystal cell with respect to the polarizing layer, wherein the polarizing device comprises a first supporting layer, a polarizing layer for outputting linearly polarized light, and a conversion layer having a phase delay of m/4 wavelength
  • the polarizing device comprises a first supporting layer, a polarizing layer for outputting linearly polarized light, and a conversion layer having a phase delay of m/4 wavelength
  • the m is an odd number greater than 0
  • the first supporting layer, the polarizing layer and the conversion layer are sequentially stacked, and an angle ⁇ between an optical axis of the conversion layer and a polarization axis of the polarizing layer is n* 90°+45°, where n is an integer not less than 0.
  • the conversion layer serves as a second supporting layer to support the polarizing layer in cooperation with the first supporting layer.
  • the material of the conversion layer is any one of cellulose triacetate, cycloolefin polymer, polyethylene terephthalate, polycarbonate or polymethyl methacrylate material.
  • the polarizing device further includes a surface treatment layer for anti-glare and anti-reflection, and the surface treatment layer and the polarizing layer are respectively disposed on both side surfaces of the conversion layer.
  • the polarizing device further includes an adhesive layer and a release film, the adhesive layer being disposed between the first support layer and the release film
  • the side of the incident light of the liquid crystal cell is further provided with a lower polarizer.
  • another technical solution adopted by the present invention is to provide a method for manufacturing a polarizing device, comprising: preparing a first supporting layer; and pasting one on the first supporting layer for outputting linear polarization a polarizing layer of light; pasting a conversion layer having a phase delay of m/4 wavelength on the polarizing layer, the m being an odd number greater than 0, and an optical axis of the conversion layer and a polarization axis of the polarizing layer
  • the angle ⁇ is n*90°+45°, where n is an integer not less than 0.
  • the conversion layer is a cellulose triacetate layer, a cyclic olefin polymer layer, a polyethylene terephthalate layer, a polycarbonate layer or a polymethyl methacrylate layer extending obliquely at an odd multiple of 45°. .
  • the present invention provides a polarizing device using a conversion layer, because the angle ⁇ between the optical axis of the conversion layer and the polarization axis of the polarizing layer in the polarizing device is n *90°+45°, where n is an integer not less than 0, and m is an angle greater than 0 and less than 90 degrees, thereby enabling linearly polarized light passing through the polarizing device to be converted into circularly polarized or elliptically polarized light.
  • the polarizing device itself can be used to change the polarization state of the emitted light of the liquid crystal display device at a low cost, so that it becomes circularly polarized or elliptical.
  • Polarized light thereby achieving the effect of protecting the human eye, and having a simple structure; at the same time, the embodiment of the present invention does not require an additional circular polarization realization material to be added outside the polarizing device, and thus the liquid crystal display product using the polarizing device of the present invention maintains a light and thin structure. And there is no need to set a complicated process caused by additionally adding a similarly acting circular polarization realization material outside the polarizing device, and reducing the cost.
  • FIG. 1 is a schematic structural view of a prior art polarizer
  • FIG. 2 is a schematic structural view of an embodiment of a polarizing device of the present invention.
  • Figure 3 is a schematic diagram of wavelength dispersion ratios of different materials
  • FIG. 4 is a schematic structural view of another embodiment of a polarizing device of the present invention.
  • FIG. 5 is a schematic structural view of an embodiment of a liquid crystal display device of the present invention.
  • Figure 6 is a flow chart showing an embodiment of a method of manufacturing a polarizing device of the present invention.
  • FIG. 7 is a schematic view showing a state in which a polarizing layer, a conversion layer, and a first supporting layer are bonded together in one embodiment of a method of manufacturing a polarizing device of the present invention.
  • a polarizer is an optical functional device made by laminating a multilayer film.
  • the basic structure of the polarizer includes:
  • the inner and outer supporting layers 15, 13 and usually the inner and outer supporting layers 15, 13 may be selected from cellulose triacetate (as needed) TAC), cycloolefin polymer (COP), polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), etc.; adhesive layer (PSA) Film)16, adhesive layer 16 for bonding liquid crystal cell and polarizer; release film 17.
  • PVA polyvinyl alcohol
  • the release film 17 is for protecting the adhesive layer 16, and can be peeled off when the liquid crystal cell is attached; in order to prevent the radiation, glare, and hardness from being increased, the polarizer is usually on the second support layer 13.
  • Surface treatment to form an external surface treatment layer AG/AR
  • a protective film 11 may be disposed on the surface treatment layer 12, and the protective film 11 may be removed when the module is assembled.
  • a polarizer When a polarizer is used in a liquid crystal device, it is usually used in combination, that is, an upper polarizer on the upper surface of the liquid crystal cell and a lower polarizer on the lower surface of the liquid crystal cell.
  • the present invention is based on the object of converting linearly polarized light output from a polarizing layer into circularly polarized or elliptically polarized light, and provides a polarizing device.
  • FIG. 2 is a schematic structural diagram of an embodiment of a polarizing device according to the present invention.
  • the polarizing device of the present embodiment includes a first supporting layer 21, a polarizing layer 22 for outputting linearly polarized light, and a phase having an m/4 wavelength.
  • the delayed conversion layer 23, m is an odd number greater than zero.
  • the first support layer 21, the polarizing layer 22, and the conversion layer 23 are sequentially stacked, and the angle ⁇ between the optical axis of the conversion layer 23 and the polarization axis of the polarizing layer 22 is n*90°+45°, where n is not An integer less than 0.
  • the angle between the optical axis of the conversion layer 23 and the polarization axis of the polarizing layer 22 is 45 or 135.
  • the first supporting layer 21, the polarizing layer 22 and the conversion layer 23 are sequentially stacked, and the conversion layer 23 serves as a second supporting layer to cooperate with the first supporting layer 21 to support the polarizing layer 22.
  • the polarized light output from the polarizing layer 22 can be converted into circularly polarized or elliptically polarized light through a conversion layer 23, and the supporting function can be realized, thereby saving the manufacturing cost of the polarizing device.
  • the material of the conversion layer 23 is a material having a phase retardation of m/4 wavelength. m is an odd number greater than zero. Such as 1, 3, 5 and so on.
  • the material of the conversion layer 23 may be cellulose triacetate (TAC), cycloolefin polymer (COP), polyethylene terephthalate (PET), polycarbonate (PC) or polymethyl methacrylate ( Any of the materials in PMMA).
  • TAC is more preferably used as the material of the conversion layer 23, since the wavelength dispersion ratio is closer to the ideal circularly polarizing plate, and the outgoing light closer to the circularly polarized state can be obtained.
  • the material and structure of the first support layer 21 and the inner support layer 15 in the existing polarizer are the same.
  • the TAC can be used as the material of the conversion layer 23 to obtain an outgoing light that is closer to the circularly polarized state.
  • the material of the polarizing layer 22 is polyvinyl alcohol.
  • the polarizing device itself can be used to change the polarization state of the emitted light of the liquid crystal display device at a low cost, so that it becomes circularly polarized or elliptically polarized light.
  • the effect of protecting the human eye is achieved, and the structure is simple; at the same time, since the polarizing layer is located between the supporting layer and the conversion layer, the conversion layer can also protect the polarizing layer; further, the embodiment does not need to be extra in addition to the polarizing device.
  • a circularly polarized realization material of similar effect is added, and thus the liquid crystal display product using the polarizing device of the present invention maintains a light and thin structure, and does not require a complicated process caused by adding a similarly acting circular polarization realization material outside the polarizing device, and reduces cost.
  • FIG. 4 is a schematic structural diagram of another embodiment of a polarizing device according to the present invention.
  • the polarizing device of the present embodiment includes anti-glare and in addition to the first supporting layer 35, the polarizing layer 34, and the conversion layer 33.
  • the anti-emission surface treatment layer 32, the surface treatment layer 32, and the polarizing layer 34 are respectively disposed on both side surfaces of the conversion layer 33.
  • the first supporting layer 35 can also be selected to have a liquid crystal optical compensation function after stretching to achieve optical compensation for the liquid crystal cell, thereby improving the display effect.
  • the polarizing device of the present embodiment further includes a protective film 31, and the protective film 31 and the conversion layer 33 are respectively disposed on both side surfaces of the surface treatment layer 32.
  • the protective film 31 can be removed when the polarizing device is assembled.
  • the polarizing device of the present embodiment further includes an adhesive layer 36 disposed on the lower surface of the first supporting layer 35, and further includes a layer for the adhesive layer. 36.
  • the release film 37 is protected, and the adhesive layer 36 is specifically disposed between the first support layer 35 and the release film 37.
  • the release film 37 can protect the adhesive layer 36 and conform to the liquid crystal in the polarizing device. When the box is removed.
  • one of the two supporting layers in the polarizing plate may be replaced by a conversion layer, that is, the corresponding supporting layer is omitted; of course, in other embodiments, the polarizing device may include the conversion layer at the same time. And two support layers, the polarizing layer and the conversion layer being located between the two support layers.
  • the present invention further provides a liquid crystal display device based on the embodiment of the polarizing device provided above.
  • FIG. 5 is a schematic structural view of an embodiment of a liquid crystal display device according to the present invention.
  • the liquid crystal display device includes a liquid crystal cell 47 and a polarizing device 48 provided by any of the above embodiments of the present invention.
  • the polarizing device 48 is disposed on the side of the outgoing light of the liquid crystal cell 47, and the conversion layer in the polarizing device is away from the liquid crystal cell 47 with respect to the polarizing layer (not shown in the respective structural layers of the polarizing device), and each of the polarizing devices in the present embodiment
  • the positional relationship of the structural layers and the functions of the respective layers are as described in the above embodiments, and are not described herein again.
  • the liquid crystal display device of the present invention provides a lower polarizer on the incident light side of the liquid crystal cell 47.
  • the lower polarizer in the present embodiment includes a polarizing layer 43, two inner and outer support layers 44 and 42, an adhesive layer 45, a release film 46, and a protective film 41.
  • the release film 46 is for protecting the adhesive layer 45, and can be peeled off when the liquid crystal cell is attached; the protective film 41 can be removed when the module is assembled.
  • the upper polarizer is a polarizing device using a conversion layer, and it is not necessary to provide a similar circular polarization realization material in addition to the polarizing device, that is, the liquid crystal display device can be changed at low cost by using the polarizing device itself.
  • the polarization state of the emitted light makes it circularly or elliptically polarized, thereby achieving the effect of protecting the human eye and having a simple structure; and, since the polarizing layer of the polarizing device is located between the support layer and the conversion layer, the conversion layer is further
  • the polarizing layer can be protected as another supporting layer, and the liquid crystal display device provided by the embodiment of the present invention can maintain a thin and light structure, and does not need to provide a process of circular polarization to realize a material outside the polarizing device, thereby reducing the cost.
  • FIG. 6 is a flowchart of an embodiment of a method for fabricating a polarizing device according to the present invention.
  • the method for manufacturing a polarizing device of the present embodiment includes:
  • Step S101 preparing a first support layer
  • a first support layer such as TAC, COP, PET, PMMA, liquid crystal or the like, is prepared from a material with compensating properties.
  • the first support layer is preferably prepared using a TAC material.
  • Step S102 pasting a polarizing layer for outputting linearly polarized light on the first supporting layer
  • a polarizing layer is pasted on the first supporting layer.
  • the polarizing layer is a core layer of the polarizing device and can output linearly polarized light.
  • the polarizing layer is formed by dyeing and stretching a polyvinyl alcohol film.
  • Step S103 pasting a conversion layer having a phase delay of m/4 wavelength on the polarizing layer, m is an odd number greater than 0, so that an angle between an optical axis of the conversion layer and a polarization axis of the polarizing layer is n*90°+ 45°, where n is an integer not less than 0;
  • a conversion layer for converting the linearly polarized light output from the polarizing layer into circularly polarized or elliptically polarized light is attached to the polarizing layer. Meanwhile, in the embodiment of the present invention, the conversion layer also functions as a second support layer to support the first support layer to isolate moisture and air to protect the polarizing layer.
  • the above steps do not strictly distinguish the order.
  • the manufacturing steps can be adjusted as needed, as long as the layers are stacked one upon another according to the structural composition.
  • the conversion layer is bonded to the polarizing layer by roller pressing, so that the angle ⁇ between the optical axis of the conversion layer and the polarization axis of the polarizing layer is n*90°+45°, where n is An integer not less than 0, such as ⁇ is 45° or 135°.
  • FIG. 7 is a schematic diagram of the bonding of the polarizing layer, the conversion layer and the first supporting layer, through a roll-to-roll process (Roll-to-Roll) Process) to achieve the bonding of the polarizing layer, the conversion layer, and the first support layer.
  • the middle left is the schematic before the fitting, and the right is the schematic after the fitting.
  • the conversion layer 41 and the first support layer 43 are respectively located on opposite sides of the polarizing layer 42.
  • the angle ⁇ between the optical axis 401 of the conversion layer 41 and the polarization axis 402 of the polarizing layer 42 is n*90°+45°, where ⁇ is preferred. It is 45° or 135°.
  • the material of the conversion layer is a material having a phase retardation of m/4 light waves, and m is an odd number greater than 0, such as m being 1, 3, 5, or the like.
  • the material of the conversion layer may be TAC, COP, PET or PMMA, and the like.
  • the TAC is optimally selected as the material of the conversion layer, and since the wavelength dispersion ratio is closer to the ideal circularly polarizing plate, the outgoing light closer to the circularly polarized light state can be obtained.
  • the method of manufacturing the polarizing device of the present invention further comprises providing an adhesive layer on the lower surface of the first support layer for bonding the polarizing device of the present invention to the liquid crystal cell.
  • the present invention also provides a method of manufacturing a liquid crystal display device comprising the steps of manufacturing the polarizing device according to the above embodiment, and the step of bonding the manufactured polarizing device to the surface of the light-emitting side of the liquid crystal cell.
  • the method of manufacturing a liquid crystal display device further includes the step of bonding the lower polarizer to the surface of the incident light side of the liquid crystal cell.
  • the present invention provides a polarizing device liquid crystal display device and a method of fabricating the same, which provide a polarizing device using a conversion layer, because the optical axis of the conversion layer and the polarization axis of the polarizing layer in the polarizing device are at an angle ⁇ is n*90°+45, where n is an integer not less than 0, so that linearly polarized light passing through the polarizing device can be converted into circularly polarized or elliptically polarized light.
  • the polarizing device itself can be used to change the polarization state of the emitted light of the liquid crystal display device at a low cost, so that it becomes circularly polarized or elliptically polarized light.
  • the effect of protecting the human eye is achieved, and the structure is simple; at the same time, since the polarizing layer is located between the supporting layer and the conversion layer, the polarizing layer can be protected; in addition, since it is not necessary to additionally add a similar effect to the polarizing device.
  • the circular polarization realizes a material, and thus the liquid crystal display product using the polarizing device of the present invention maintains a light and thin structure, and it is not necessary to provide a complicated process caused by additionally adding a similarly acting circular polarization realization material outside the polarizing device, thereby reducing the cost.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
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Abstract

一种偏光器件及其制造方法以及液晶显示装置被公开。偏光器件包括第一支撑层(21)、用于输出线偏振光的偏光层(22)以及具有m/4波长相位延迟的转换层(23),m为大于0的奇数。第一支撑层(21)、偏光层(22)以及转换层(23)依次叠置。转换层(23)的光轴与偏光层(22)的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。通过这种方式,能够在不大幅增加生产成本的基础上改变液晶显示装置的出射光偏振状态,从而保护人眼。

Description

一种偏光器件、液晶显示装置及其制造方法
【技术领域】
本发明涉及液晶显示技术领域,特别是关于一种偏光器件、液晶显示装置及其制造方法。
【背景技术】
随着液晶技术的发展,液晶显示装置因其机身薄节省空间、省电、低辐射等优点而逐渐成为电子市场的主流。比如现在的手机、笔记本、摄像机以及电视等等,都以液晶显示为主。
一般液晶具有扭曲向列相液晶特性,还具有展曲、弯曲等畸变特性,不同的畸变特性对应于液晶的不同显示模式。但是,不同的显示模式对应的基本显示原理基本相同,都是通过液晶分子的排列来改变光线的偏振方向以实现显示。其中,液晶显示装置的出射光都是一种线偏振光,其光矢量的振动方向是固定的。与线偏振光不同,自然光在各个方向上的矢量分布是均匀的,因此自然光对人眼的感光细胞的刺激是各向同性的。因此,人们更习惯于自然光。
目前消费者使用液晶显示装置的时间比较长,因此造成消费者在长期使用液晶显示装置后出现眼睛不适等症状。
【发明内容】
本发明主要解决的技术问题是提供一种偏光器件、液晶显示装置及其制造方法,能够低成本地改变液晶显示装置的出射光偏振状态,并且达到降低视觉疲劳的效果。
为解决上述技术问题,本发明采用的一个技术方案是:提供一种偏光器件,包括:第一支撑层、用于输出线偏振光的偏光层以及具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述第一支撑层、偏光层以及转换层依次叠置,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数,所述转换层同时作为第二支撑层以配合所述第一支撑层实现支撑所述偏光层;所述偏光器件还包括用于防眩光和防反射的表面处理层,所述表面处理层和偏光层分别设置在所述转换层的两侧表面。
其中,所述转换层的材料为三醋酸纤维素、环烯烃聚合物、聚对苯二甲酸乙二醇酯、聚碳酸酯或聚甲基丙烯酸甲酯材料中的任意一种材料。
其中, 所述偏光层的材料为聚乙烯醇。
其中,所述偏光器件还包括保护膜,所述保护膜和所述转换层分别设置在所述表面处理层的两侧表面。
其中, 还包括粘胶层和离型膜,所述粘胶层设置在所述第一支撑层和所述离型膜之间。
为解决上述技术问题,本发明采用的另一个技术方案是:提供一种液晶显示装置,所述液晶显示装置包括液晶盒以及偏光器件,所述偏光器件设置于所述液晶盒的出射光一侧,且所述转换层相对于所述偏光层远离所述液晶盒,其中,所述偏光器件包括第一支撑层、用于输出线偏振光的偏光层以及具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述第一支撑层、偏光层以及转换层依次叠置,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。
其中,所述转换层同时作为第二支撑层以配合所述第一支撑层实现支撑所述偏光层。
其中,所述转换层的材料为三醋酸纤维素、环烯烃聚合物、聚对苯二甲酸乙二醇酯、聚碳酸酯或聚甲基丙烯酸甲酯材料中的任意一种材料。
其中,所述偏光器件还包括用于防眩光和防反射的表面处理层,所述表面处理层和偏光层分别设置在所述转换层的两侧表面。
其中,所述偏光器件还包括粘胶层和离型膜,所述粘胶层设置在所述第一支撑层和所述离型膜之间
其中,所述液晶盒的入射光一侧还设置有下偏光片。
为解决上述技术问题,本发明采用的又一个技术方案是:提供一种偏光器件的制造方法,包括:制得一第一支撑层;在所述第一支撑层上粘贴一用于输出线偏振光的偏光层;在所述偏光层上粘贴一具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。
其中,所述转换层为经过45°奇数倍斜延伸的三醋酸纤维素层、环烯烃聚合物层、聚对苯二甲酸乙二醇酯层、聚碳酸酯层或聚甲基丙烯酸甲酯层。
本发明的有益效果是:区别于现有技术的情况,本发明提供一种使用转换层的偏光器件,因转换层的光轴与偏光器件中偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数,m为大于0并且小于90度的角度,因此能使经过偏光器件的线偏振光转化为圆偏振或椭圆偏振光。通过这种方式,无需在现有的偏光片之外再设置类似作用的圆偏振实现材料,即能利用偏光器件本身低成本地改变液晶显示装置的出射光偏振状态,使其成为圆偏振或椭圆偏振光,从而达到保护人眼的效果、结构简单;同时,本发明实施例不需要在偏光器件之外额外增加类似作用的圆偏振实现材料,因此使用本发明偏光器件的液晶显示产品保持轻薄结构,并且无需在偏光器件之外设置额外增加类似作用的圆偏振实现材料而导致的复杂工艺,降低成本。
【附图说明】
图1是现有技术偏光片的结构示意图;
图2是本发明偏光器件一个实施方式的结构示意图;
图3是不同材料的波长分散比示意图;
图4是本发明偏光器件另一个实施方式的结构示意图;
图5是本发明液晶显示装置一个实施方式的结构示意图;
图6是本发明偏光器件的制造方法一个实施方式的流程图;
图7是本发明偏光器件的制造方法一个实施方式中偏光层、转换层及第一支撑层贴合的示意图。
【具体实施方式】
偏光片是一种经多层膜贴合制成的光学功能器件。请参阅图1,偏光片的基本结构包括:
最中间的偏光层14,例如聚乙烯醇(PVA)层,偏光层14具有偏振作用;内外两层支撑层15、13,通常内外两层支撑层15、13可以根据需要选用三醋酸纤维素(TAC)、环烯烃聚合物(COP)、聚对苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)、聚甲基丙烯酸甲酯(PMMA)等材料;粘胶层(PSA film)16,粘胶层16用于贴合液晶盒和偏光片;离型膜 (Release film) 17,离型膜17是为了对粘胶层16进行保护,贴合液晶盒时可以揭下;为使偏光片具有防止放射、眩光及增加其硬度等功能,通常会在第二支撑层13上面进行表面处理以形成一外表面处理层(AG/AR layer)12;为保护偏光片,还可以在表面处理层12上设置一保护膜11,该保护膜11可以在组装模组时揭下。
液晶装置中使用到偏光片时,通常成套使用,即液晶盒的上表面的上偏光片和液晶盒的下表面的下偏光片。
本发明基于将偏光层输出的线偏振光转化为圆偏振或椭圆偏振光的目的,提供一种偏光器件。
请参阅图2,图2为本发明的偏光器件一个实施方式的结构示意图,本实施方式的偏光器件包括第一支撑层21、用于输出线偏振光的偏光层22以及具有m/4波长相位延迟的转换层23,m为大于0的奇数。其中,第一支撑层21、偏光层22以及转换层23依次层叠,转换层23的光轴与偏光层22的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。比如,转换层23的光轴与偏光层22的偏光轴之间的夹角为45°或135°。
其中,第一支撑层21、偏光层22以及转换层23依次叠置,转换层23同时作为第二支撑层,以配合第一支撑层21实现支撑偏光层22的作用。这样,通过一个转换层23既可以将偏光层22输出的偏振光转换为圆偏振或椭圆偏振光,又可以实现支撑功能,节约偏光器件的制造成本。
其中,转换层23的材料为具有m/4波长相位延迟的材料。m为大于0的奇数。比如1、3、5等等。转换层23的材料可以是三醋酸纤维素(TAC)、环烯烃聚合物(COP)、聚对苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)或聚甲基丙烯酸甲酯(PMMA)中的任何一种材料。其中,较优选用TAC作为转换层23的材料,因为其波长分散比更接近理想圆偏振片,可以得到更接近圆偏振光状态的出射光线。第一支撑层21和现有的偏光片中的内支撑层15材料、结构均相同。
图3为不同材料的波长分散比示意图,由图可知,利用TAC作为转换层23的材料可以得到更接近圆偏振光状态的出射光线。
其中,偏光层22的材料为聚乙烯醇。通过上述实施方式的阐述,可以理解,本发明提供一种使用转换层的偏光器件,因转换层的光轴与偏光器件中偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数,因此能使经过偏光器件的线偏振光转化为圆偏振或椭圆偏振光。通过这种方式,无需在偏光器件之外再设置类似作用的圆偏振实现材料,即能利用偏光器件本身低成本地改变液晶显示装置的出射光偏振状态,使其成为圆偏振或椭圆偏振光,从而达到保护人眼的效果、结构简单;同时,由于偏光层位于支撑层和转换层之间,因此转换层还能对偏光层起保护作用;又,本实施方式不需要在偏光器件之外额外增加类似作用的圆偏振实现材料,因此使用本发明偏光器件的液晶显示产品保持轻薄结构,并且无需在偏光器件之外增加类似作用的圆偏振实现材料而导致的复杂工艺,降低成本。
请参阅图4,图4是本发明偏光器件另一个实施方式的结构示意图,本实施方式的偏光器件除了包括第一支撑层35、偏光层34以及转换层33以外,还包括用于防眩光和防发射的表面处理层32,表面处理层32和偏光层34分别设置在转换层33的两侧表面。其中,本发明实施方式中第一支撑层35还可以选用经过拉伸后具有液晶光学补偿作用的膜片,以实现对液晶盒的光学补偿,进而改善显示效果。
另外,本实施方式的偏光器件还包括保护膜31,保护膜31和转换层33分别设置在表面处理层32的两侧表面。该保护膜31可以在组装偏光器件时揭下。
请继续参阅图4,为实现偏光器件与液晶盒的贴合,本实施方式偏光器件还包括设置于第一支撑层35的下表面的粘胶层36,并进一步包括一用于对粘胶层36进行保护的离型膜37,粘胶层36具体设置在第一支撑层35和离型膜37之间,该离型膜37可以对粘胶层36进行保护,并且在偏光器件贴合液晶盒时揭下。
以上本发明偏光器件各实施方式,可以是以一转换层替换偏光片中的两支撑层中的其中一个,即省略相应的支撑层;当然,在其他实施方式中,偏光器件可以同时包括转换层和两个支撑层,偏光层和转换层位于该两个支撑层之间。
基于以上提供的偏光器件的实施方式,本发明进一步提供一种液晶显示装置。
请参阅图5,图5所示为本发明液晶显示装置一个实施方式的结构示意图,如图5所示,该液晶显示装置包括液晶盒47以及本发明上述任一实施方式提供的偏光器件48。偏光器件48设置于液晶盒47的出射光一侧,且偏光器件中的转换层相对于偏光层远离液晶盒47(偏光器件的各个结构层图中未显示),本实施方式中偏光器件的各个结构层的位置关系以及各层的功能如上述实施方式的描述,在此不再赘述。
其中,本发明提供的液晶显示装置液晶盒47的入射光一侧还设置有下偏光片。本实施方式中的下偏光片包括:偏光层43、内外两层支撑层44、42,粘胶层45、离型膜46以及保护膜41。与前述实施方式相同,离型膜46是为了对粘胶层45进行保护,贴合液晶盒时可以揭下;该保护膜41可以在组装模组时揭下。
本发明提供的液晶显示装置,其上偏光片为采用一转换层的偏光器件,无需在偏光器件之外再设置类似作用的圆偏振实现材料,即能利用偏光器件本身低成本地改变液晶显示装置的出射光偏振状态,使其成为圆偏振或椭圆偏振光,从而达到保护人眼的效果、结构简单;同时,由于采用的偏光器件的偏光层位于支撑层和转换层之间,因此转换层还能作为另外一个支撑层对偏光层起保护作用,本发明实施方式提供的液晶显示装置能够保持轻薄结构,并且无需在偏光器件之外设置圆偏振实现材料的工艺,降低成本。
请参阅图6,图6为本发明偏光器件的制备方法一个实施方式的流程图,本实施方式偏光器件的制造方法包括:
步骤S101:制得一第一支撑层;
本实施方式选用带补偿性能的材料制得第一支撑层,比如TAC、COP、PET、PMMA、液晶等材料,其中,优选使用TAC材料制得第一支撑层。
步骤S102:在第一支撑层上粘贴一用于输出线偏振光的偏光层;
在第一支撑层上粘贴一偏光层。偏光层是偏光器件的核心层,可以输出线偏振光。本实施方式偏光层由聚乙烯醇薄膜经染色拉伸后制成。
步骤S103:在偏光层上粘贴一具有m/4波长相位延迟的转换层,m为大于0的奇数,使转换层的光轴与偏光层的偏光轴之间的夹角为n*90°+45°,其中n为不小于0的整数;
在偏光层上粘贴一转换层,该转换层用于使偏光层输出的线偏振光转化为圆偏振或椭圆偏振光。同时,本发明实施方式中,该转换层还作为第二支撑层,以配合第一支撑层起支撑作用,以隔离水分和空气,保护偏光层。
当然,上述步骤不严格区分先后顺序,实际应用中,可以根据需要调整制造步骤,只要将各层按照结构构成依次叠置在一起即可。
本发明实施方式中,通过辊轮压合使转换层与偏光层贴合,使转换层的光轴与偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数,比如θ为45°或135°。具体可参见图7,图7为偏光层、转换层及第一支撑层贴合的示意图,通过卷对卷制程(Roll-to-Roll Process)来实现偏光层、转换层以及第一支撑层的贴合。中左边为贴合前的示意图,右边为贴合后的示意图。其中,转换层41以及第一支撑层43分别位于偏光层42两侧,转换层41的光轴401与偏光层42的偏光轴402的夹角θ为n*90°+45°,其中θ优选为45°或135°。
本发明实施方式中,转换层的材料为具有m/4光波相位延迟的材料,m为大于0的奇数,比如m为1、3、5等等。比如转换层的材料可以是TAC、COP、PET或PMMA等等。其中,最优选用TAC作为转换层的材料,因为其波长分散比更接近理想圆偏振片,可以得到更接近圆偏振光状态的出射光线。
需要注意的是,在本发明另一实施方式中,本发明的偏光器件的制造方法还包括在第一支撑层下表面设置粘胶层,以用于本发明的偏光器件与液晶盒贴合。
基于以上实施方式,本发明还提供一种液晶显示装置的制造方法,包括上述实施方式制造偏光器件的步骤,以及将制造的偏光器件贴合到液晶盒的出射光一侧表面的步骤。
另外,液晶显示装置的制造方法还包括将下偏光片贴合到液晶盒的入射光一侧表面的步骤。
通过上述实施方式的阐述,本发明提供一种偏光器件液晶显示装置及其制造方法,提供使用转换层的偏光器件,因转换层的光轴与偏光器件中偏光层的偏光轴之间的夹角θ为n*90°+45,其中n为不小于0的整数因此能使经过偏光器件的线偏振光转化为圆偏振或椭圆偏振光。通过这种方式,无需在偏光器件之外再设置类似作用的圆偏振实现材料,即能利用偏光器件本身低成本地改变液晶显示装置的出射光偏振状态,使其成为圆偏振或椭圆偏振光,从而达到保护人眼的效果、结构简单;同时,由于偏光层位于支撑层和转换层之间,因此还能对偏光层起保护作用;又,因不需要在偏光器件之外额外增加类似作用的圆偏振实现材料,因此使用本发明偏光器件的液晶显示产品保持轻薄结构,并且无需在偏光器件之外设置额外增加类似作用的圆偏振实现材料而导致的复杂工艺,降低成本。
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (14)

  1. 一种偏光器件,其中,所述偏光器件包括:
    第一支撑层、用于输出线偏振光的偏光层以及具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述第一支撑层、偏光层以及转换层依次叠置,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数,所述转换层同时作为第二支撑层以配合所述第一支撑层实现支撑所述偏光层;
    所述偏光器件还包括用于防眩光和防反射的表面处理层,所述表面处理层和偏光层分别设置在所述转换层的两侧表面。
  2. 根据权利要求1所述的偏光器件,其中,所述转换层的材料为三醋酸纤维素、环烯烃聚合物、聚对苯二甲酸乙二醇酯、聚碳酸酯或聚甲基丙烯酸甲酯材料中的任意一种材料。
  3. 根据权利要求2所述的偏光器件,其中,所述偏光层的材料为聚乙烯醇。
  4. 根据权利要求1所述的偏光器件,其中,还包括保护膜,所述保护膜和所述转换层分别设置在所述表面处理层的两侧表面。
  5. 根据权利要求4所述的偏光器件,其中,还包括粘胶层和离型膜,所述粘胶层设置在所述第一支撑层和所述离型膜之间。
  6. 一种液晶显示装置,其中,包括:
    液晶盒以及偏光器件,所述偏光器件设置于所述液晶盒的出射光一侧,且所述转换层相对于所述偏光层远离所述液晶盒,其中,所述偏光器件包括第一支撑层、用于输出线偏振光的偏光层以及具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述第一支撑层、偏光层以及转换层依次叠置,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。
  7. 根据权利要求6所述的液晶显示装置,其中,所述转换层同时作为第二支撑层以配合所述第一支撑层实现支撑所述偏光层。
  8. 根据权利要求7所述的液晶显示装置,其中,所述转换层的材料为三醋酸纤维素、环烯烃聚合物、聚对苯二甲酸乙二醇酯、聚碳酸酯或聚甲基丙烯酸甲酯材料中的任意一种材料。
  9. 根据权利要求6所述的液晶显示装置,其中,所述偏光器件还包括用于防眩光和防反射的表面处理层,所述表面处理层和偏光层分别设置在所述转换层的两侧表面。
  10. 根据权利要求9所述的液晶显示装置,其中,所述偏光器件还包括保护膜,所述保护膜和所述转换层分别设置在所述表面处理层的两侧表面。
  11. 根据权利要求10所述的液晶显示装置,其中,所述偏光器件还包括粘胶层和离型膜,所述粘胶层设置在所述第一支撑层和所述离型膜之间。
  12. 根据权利要求6所述的液晶显示装置,其中,所述液晶盒的入射光一侧还设置有下偏光片。
  13. 一种偏光器件的制造方法,其中,包括:
    制得一第一支撑层;
    在所述第一支撑层上粘贴一用于输出线偏振光的偏光层;
    在所述偏光层上粘贴一具有m/4波长相位延迟的转换层,所述m为大于0的奇数,所述转换层的光轴与所述偏光层的偏光轴之间的夹角θ为n*90°+45°,其中n为不小于0的整数。
  14. 根据权利要求13所述的方法,其中,所述转换层为经过45°奇数倍斜延伸的三醋酸纤维素层、环烯烃聚合物层、聚对苯二甲酸乙二醇酯层、聚碳酸酯层或聚甲基丙烯酸甲酯层。
PCT/CN2013/078601 2013-05-22 2013-07-01 一种偏光器件、液晶显示装置及其制造方法 Ceased WO2014187019A1 (zh)

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