WO2014186552A1 - Polyaniline membranes formed by phase inversion for forward osmosis applications - Google Patents
Polyaniline membranes formed by phase inversion for forward osmosis applications Download PDFInfo
- Publication number
- WO2014186552A1 WO2014186552A1 PCT/US2014/038155 US2014038155W WO2014186552A1 WO 2014186552 A1 WO2014186552 A1 WO 2014186552A1 US 2014038155 W US2014038155 W US 2014038155W WO 2014186552 A1 WO2014186552 A1 WO 2014186552A1
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- WIPO (PCT)
- Prior art keywords
- membrane
- polyaniline
- kda
- support material
- porous support
- Prior art date
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- 239000012528 membrane Substances 0.000 title claims abstract description 180
- 229920000767 polyaniline Polymers 0.000 title claims abstract description 90
- 238000009292 forward osmosis Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 109
- 238000005266 casting Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 77
- 239000000203 mixture Substances 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 35
- 150000003839 salts Chemical class 0.000 claims description 29
- 229920000642 polymer Polymers 0.000 claims description 28
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- MIOPJNTWMNEORI-GMSGAONNSA-N (S)-camphorsulfonic acid Chemical group C1C[C@@]2(CS(O)(=O)=O)C(=O)C[C@@H]1C2(C)C MIOPJNTWMNEORI-GMSGAONNSA-N 0.000 claims description 25
- 230000035699 permeability Effects 0.000 claims description 24
- 239000004744 fabric Substances 0.000 claims description 22
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical group CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 17
- 239000002904 solvent Substances 0.000 claims description 16
- UZOFELREXGAFOI-UHFFFAOYSA-N 4-methylpiperidine Chemical compound CC1CCNCC1 UZOFELREXGAFOI-UHFFFAOYSA-N 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 8
- 239000002019 doping agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 6
- DWJXWSIJKSXJJA-UHFFFAOYSA-N 4-n-[4-(4-aminoanilino)phenyl]benzene-1,4-diamine Chemical compound C1=CC(N)=CC=C1NC(C=C1)=CC=C1NC1=CC=C(N)C=C1 DWJXWSIJKSXJJA-UHFFFAOYSA-N 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 5
- 229920000775 emeraldine polymer Polymers 0.000 claims description 5
- 229920000763 leucoemeraldine polymer Polymers 0.000 claims description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 244000052769 pathogen Species 0.000 claims description 3
- 239000003053 toxin Substances 0.000 claims description 3
- 231100000765 toxin Toxicity 0.000 claims description 3
- 230000001717 pathogenic effect Effects 0.000 claims description 2
- 238000011282 treatment Methods 0.000 abstract description 44
- 235000002639 sodium chloride Nutrition 0.000 description 44
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 35
- 239000000243 solution Substances 0.000 description 27
- 238000002474 experimental method Methods 0.000 description 22
- 239000011780 sodium chloride Substances 0.000 description 19
- 239000012527 feed solution Substances 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 238000010612 desalination reaction Methods 0.000 description 6
- 239000011148 porous material Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000012267 brine Substances 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 4
- 239000013505 freshwater Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000001223 reverse osmosis Methods 0.000 description 4
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000000149 chemical water pollutant Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- -1 organic compounds Chemical class 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 239000013535 sea water Substances 0.000 description 3
- 238000000149 argon plasma sintering Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000001998 small-angle neutron scattering Methods 0.000 description 2
- 108700012359 toxins Proteins 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-IGMARMGPSA-N Carbon-12 Chemical compound [12C] OKTJSMMVPCPJKN-IGMARMGPSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 239000012901 Milli-Q water Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000000333 X-ray scattering Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 238000013103 analytical ultracentrifugation Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- PBAYDYUZOSNJGU-UHFFFAOYSA-N chelidonic acid Natural products OC(=O)C1=CC(=O)C=C(C(O)=O)O1 PBAYDYUZOSNJGU-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 239000008241 heterogeneous mixture Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000008040 ionic compounds Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000006053 organic reaction Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- 239000005060 rubber Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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- 230000009885 systemic effect Effects 0.000 description 1
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- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 238000000214 vapour pressure osmometry Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/58—Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
- B01D71/60—Polyamines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/002—Forward osmosis or direct osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/107—Organic support material
- B01D69/1071—Woven, non-woven or net mesh
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/445—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by forward osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/08—Specific temperatures applied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/219—Specific solvent system
- B01D2323/22—Specific non-solvents or non-solvent system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/04—Characteristic thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/20—Specific permeability or cut-off range
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
Definitions
- the invention relates to a forward osmosis membrane, wherein the membrane consists essentially of a porous support material and a polymer layer; and the polymer layer comprises polyaniline.
- the invention relates to a method of forming a membrane, comprising the steps of:
- the invention relates to a method comprising passing a liquid composition through a membrane described herein, wherein the liquid composition comprises a solute and a solvent; and the membrane is substantially impermeable to the solute.
- Figure 1 depicts the water permeability (A), in m/S Pa (left bar), and salt passage, in ⁇ g/s (right bar), of various membranes without coatings.
- the PANi used was 65 kDa PANi from Sigma- Aldrich.
- Figure 2 depicts the water permeability (A), in m/S Pa (left bar), and salt passage, in ⁇ g/s (right bar), of various membranes without coatings.
- the PANi used was 65 kDa PANi from Santa Fe Science and Technologies.
- Figure 3 depicts the water permeability (A), in m S Pa (left bar), and salt passage, in ⁇ g s (right bar), of various membranes with or without post-treatment.
- CSA camphor- sulfonic acid
- Figure 4 depicts the water permeability (A), in m S Pa (left bar), and salt passage, in ⁇ g s (right bar), of various membranes with or without post-treatment, made with different casting blade heights.
- Post-treatment: wet cure water bath at specified temperature for 2 min.
- Figure 5 depicts the water permeability (A), in m/S Pa (left bar), and salt passage, in ⁇ g s (right bar), of various membranes with or without post-treatment.
- Figure 6 depicts the water permeability (A), in m/S Pa (left bar), and salt passage, in ⁇ g s (right bar), of various membranes with or without post-treatment, made with different casting blade heights.
- Figure 7 depicts the water permeability (A), in m S Pa (left bar), and salt passage, in ⁇ g/s (right bar), of various membranes made using different fabrics.
- FIG 8 and Figure 9 depict the water permeability (A), in m/S Pa (left bar), and salt passage, in ⁇ g s (right bar), of various membranes made using a different casting blade height.
- Figure 11 depicts the water permeability (A), in m/S Pa (left bar), and salt passage, in ug/s (right bar), of various membranes with or without post-treatment, and having different casting blade heights.
- Figure 12 tabulates the structural parameter, porosity, and SEM images of a PANi membrane of the invention as cast, and after treatment with HC1.
- the invention relates to the use of polyaniline (PANi), a super wettable material, to make a FO membrane that allows for high water permeability while maintaining high salt selectivity.
- the polyaniline membranes are formed by nonsolvent induced phase separation or phase inversion. In this process, a polymer dissolved in a solvent is cast onto a fabric, and immersed in a nonsolvent. Upon immersion, the nonsolvent induces the polymer to precipitate to form the membrane.
- the membranes of the invention display good wettability and tunable morphology. Due to their desirable characteristics, the membranes of the invention may be used in many FO applications in addition to desalination, including treatment of landfill leachate, production of emergency drinks, and concentration of nutrients from treated sewage.
- Ranges can be expressed herein as from “about” one particular value, and/or to "about” another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent "about,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint. It is also understood that there are a number of values disclosed herein, and that each value is also herein disclosed as “about” that particular value in addition to the value itself. For example, if the value “10” is disclosed, then “about 10" is also disclosed.
- each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
- References in the specification and concluding claims to parts by weight of a particular element or component in a composition denotes the weight relationship between the element or component and any other elements or components in the composition or article for which a part by weight is expressed.
- X and Y are present at a weight ratio of 2:5, and are present in such ratio regardless of whether additional components are contained in the compound.
- a weight percent (wt. %) of a component is based on the total weight of the formulation or composition in which the component is included.
- F forward osmosis
- the term "forward osmosis” signifies a process where the osmotic pressure differential across a semipermeable membrane is the driving force for transport of water through the membrane.
- the FO process results in concentration of a feed stream and dilution of a highly concentrated stream (referred to as the draw solution).
- nonsolvent such that when the solid and liquid are combined a heterogeneous mixture results. It is recognized that the solubility of an "insoluble” solid in a specified liquid might not be zero but rather it would be smaller than that which is useful in practice.
- the use of the terms “soluble”, “insoluble”, “solubility” and the like are not intended to imply that only a solid/liquid mixture is intended. For example, a statement that the additive is soluble in water is not meant to imply that the additive must be a solid; the possibility that the additive may be a liquid is not excluded.
- MW molecular weight
- the term "number average molecular weight" refers to the common, mean, average of the molecular weights of the individual polymers. M It can be determined by measuring the molecular weight of n polymer molecules, summing the weights, and dividing by n. M n is calculated by: wherein N; is the number of molecules of molecular weight Mi.
- the number average molecular weight of a polymer can be determined by gel permeation chromatography, viscometry (Mark-Houwink equation), light scattering, analytical ultracentrifugation, vapor pressure osmometry, end-group titration, and colligative properties.
- weight average molecular weight (M w ) refers to an alternative measure of the molecular weight of a polymer. M w is calculated by:
- Nj is the number of molecules of molecular weight M,.
- the weight average molecular weight is w, and a random monomer is selected, then the polymer it belongs to will have a weight of w, on average.
- the weight average molecular weight can be determined by light scattering, small angle neutron scattering (SANS), X-ray scattering, and sedimentation velocity.
- polydispersity and “polydispersity index” refer to the ratio of the weight average to the number average (M w /Mschreib).
- polymer refers to a relatively high molecular weight organic compound, natural or synthetic, whose structure can be represented by a repeated small unit, the monomer (e.g., polyethylene, rubber, cellulose). Synthetic polymers are typically formed by addition or condensation polymerization of monomers.
- salt refers to an ionic compound that is not a zwitterion. This may include sodium chloride (traditional table salt), other inorganic salts, or salts in which the anion(s), the cation(s), or both are organic.
- salty means comprising at least one salt.
- “Supported” means a material is assembled on a second material such that the second materials imparts mechanical stability to the first material without eliminating all of its functions.
- Certain materials, compounds, compositions, and components disclosed herein can be obtained commercially or readily synthesized using techniques generally known to those of skill in the art.
- the starting materials and reagents used in preparing the disclosed compounds and compositions are either available from commercial suppliers such as Aldrich Chemical Co., (Milwaukee, Wis.), Acros Organics (Morris Plains, N.J.), Fisher Scientific (Pittsburgh, Pa.), or Sigma (St.
- compositions of the invention Disclosed are the components to be used to prepare the compositions of the invention as well as the compositions themselves to be used within the methods disclosed herein.
- these and other materials are disclosed herein, and it is understood that when combinations, subsets, interactions, groups, etc. of these materials are disclosed that while specific reference of each various individual and collective combinations and permutation of these compounds cannot be explicitly disclosed, each is specifically contemplated and described herein. For example, if a particular compound is disclosed and discussed and a number of modifications that can be made to a number of molecules including the compounds are discussed, specifically contemplated is each and every combination and permutation of the compound and the modifications that are possible unless specifically indicated to the contrary.
- compositions disclosed herein have certain functions.
- the invention relates to a polyaniline-containing forward osmosis membrane.
- the polyaniline membrane is made by phase inversion.
- the invention relates to any one of the membranes described herein, wherein the membrane comprises a porous support material and a polymer layer; and the polymer layer comprises polyaniline.
- the invention relates to any one of the membranes described herein, wherein the membrane consists essentially of a porous support material and a polymer layer; and the polymer layer consists essentially of polyaniline.
- the membranes consist of only these two layers.
- the invention relates to any one of the membranes described herein, wherein the polymer layer comprises leucoemeraldine polyaniline, emeraldine polyaniline, or pernigraniline polyaniline. In certain such embodiments, the invention relates to any one of the membranes described herein, wherein the polymer layer is leucoemeraldine polyaniline, emeraldine polyaniline, or pernigraniline polyaniline.
- the invention relates to any one of the membranes described herein, wherein the polyaniline has a molecular weight from about 30 kDa to about 100 kDa.
- the molecular weight of the polyaniline is about 40 kDa, about 45 kDa, about 50 kDa, about 55 kDa, about 60 kDa, about 65 kDa, about 70 kDa, about 75 kDa, about 80 kDa, about 85 kDa, or about 90 kDa, preferably about 65 kDa.
- the invention relates to any one of the membranes described herein, wherein the polymer layer further comprises a dopant.
- the dopant may be an acid or a base, such as camphor sulfonic acid, hydrochloric acid, or sodium hydroxide.
- the invention relates to any one of the membranes described herein, wherein the thickness of the polymer layer is from about 20 um to about 120 um. In certain such embodiments, the thickness of the polymer layer is about 30 um, about 35 um, about 40 m, about 45 ⁇ , about 50 ⁇ , about 55 um, about 60 um, about 65 um, about 70 um, about 75 um, about 80 um, about 85 um, about 90 ⁇ , about 95 um, or about 100 um.
- One way to estimate the thickness of the polymer layer is by SEM.
- the invention relates to any one of the membranes described herein, wherein the porous support material is a fabric, such as a non-woven fabric, e.g., a non- woven polyester fabric.
- the permeability of the membranes can be expressed in terms of the pure water permeability.
- the permeability of the disclosed membranes can be measured, for example, using a dead-end stirred cell (Sterlitech).
- the invention relates to any one of the membranes described herein, wherein the water permeability of the membrane is greater than about 1.5 x lO "12 m/s » Pa, preferably greater than about 2.0 x 10 "12 m/s » Pa.
- the salt rejection of the membranes can be expressed in terms of salt (NaCl) passage.
- the salt passage of the disclosed membranes can be measured, for example, using a dead-end stirred cell (Sterlitech).
- the invention relates to any one of the membranes described herein, wherein the salt passage of the membrane is less than about 16 ⁇ s, less than about 14 preferably less than about 12 ug s, ever more preferably less than about 10 ⁇ .
- a membrane of the invention can have a pure water equilibrium contact angle of less than about 90°. In certain such embodiments, a membrane of the invention can have a pure water equilibrium contact angle of less than about 80°. In still further embodiments, a membrane of the invention can have a pure water equilibrium contact angle of less than about 70°. In yet further embodiments, a membrane of the invention can have a pure water equilibrium contact angle of less than about 60°. In even further embodiments, a membrane of the invention can have a pure water equilibrium contact angle of less than about 50°. In still further embodiments, a membrane of the invention can have a pure water equilibrium contact angle of less than about 40°.
- a membrane of the invention can have a pure water equilibrium contact angle of less than about 30°. In certain particular embodiments, a membrane of the invention can have a pure water equilibrium contact angle of about 20°, about 30°, about 31°, about 32°, about 33°, about 34°, about 35°, about 36°, about 37°, about 38°, about 39°, or about 40°.
- Membrane surface contact angle measurements may be carried out, for example, with a KROSS DSA 10 goniometer using the captive bubble method.
- the PANi membrane Compared to the commercially-available CTA FO membrane, the PANi membrane has higher chemical and thermal stability.
- the invention relates to any one of the membranes described herein, formed by a process called nonsolvent induced phase separation or phase inversion, which forms a membrane with skin layer pores and sublayer macrovoids.
- the invention relates to a method of forming a membrane, comprising the steps of:
- the method is a method of forming a membrane described herein.
- the invention relates to any one of the methods described herein, wherein the polyaniline solvent is selected from N-methyl-2-pyrrolidone and 4- methylpiperidine, and mixtures thereof.
- the polyaniline solvent is a mixture of N-methyl-2-pyrrolidone and 4-methylpiperidine.
- the weight ratio of N-methyl-2-pyrrolidone to 4-methylpiperidine is from about 8:1 to about 16:1.
- the weight ratio of N-methyl-2-pyrrolidone to 4- methylpiperidine is about 8:1, about 9: 1, about 10:1, about 11: 1, about 12:1, about 13: 1, about 14: 1, about 15:1, or about 16: 1, preferably about 12.5:1.
- the invention relates to any one of the methods described herein, wherein the concentration of polyaniline in the polyaniline solvent is from about 6 wt% to about 18 wt%. In certain such embodiments, the invention relates to any one of the methods described herein, wherein the concentration of polyaniline in the polyaniline solvent is about 6 wt%, about 7 wt%, about 8 wt%, about 9 wt%, about 10 wt%, about 11 wt%, about 12 wt%, about 13 wt%, about 14 wt%, about 15 wt%, about 16 wt%, about 17 wt%, or about 18 wt%, preferably about 12 wt%.
- the invention relates to any one of the methods described herein, wherein the polyaniline is leucoemeraldine polyaniline, emeraldine polyaniline, or pernigraniline polyaniline.
- the invention relates to any one of the methods described herein, wherein the polyaniline has a molecular weight from about 30 kDa to about 100 lcDa.
- the molecular weight of the polyaniline is about 40 kDa, about 45 kDa, about 50 kDa, about 55 kDa, about 60 kDa, about 65 kDa, about 70 kDa, about 75 kDa, about 80 kDa, about 85 kDa, or about 90 kDa, preferably about 65 kDa.
- the invention relates to any one of the methods described herein, wherein the porous support material is a fabric, such as a non-woven fabric, e.g., a non-woven polyester fabric.
- the invention relates to any one of the methods described herein, further comprising distributing the first composition substantially uniformly on the porous support material.
- a casting blade set to a desired blade height is used to spread the first composition substantially uniformly across the porous support material.
- the invention relates to any one of the methods described herein, wherein the polyaniline nonsolvent is water.
- the polyaniline nonsolvent is water at about 15 °C, about 16 °C, about 17 °C, about 18 °C, about 19 °C, about 20 °C, about 21 °C, about 22 °C, about 23 °C, about 24 °C, about 25 °C, about 26 °C, about 27 °C, or about 28 °C.
- the polyaniline nonsolvent is water at about 23 °C.
- the method comprises immersing the porous support material coated with the first composition in the polyaniline nonsolvent.
- the method comprises contacting the porous support material coated with the first composition with, or even immersing it in, the polyaniline nonsolvent for a third period of time.
- the third period of time is from about 15 min to about 1 h, such as about 15 min, about 30 min, about 45 min, or about 1 h, preferably about 30 min.
- the invention relates to any one of the methods described herein, wherein the method further comprises wet-curing the membrane.
- wet- curing the membrane involves contacting the membrane with water at a first temperature for a first period of time.
- the first period of time is from about 1 min to about 10 min, such as about 1 min, about 2 min, about 3 min, or about 4 min, preferably about 2 min.
- the first temperature is from about 35 °C to about 100 °C, such as about 35 °C, about 50 °C, about 75 °C, or about 100 °C, preferably about 50 °C.
- the invention relates to any one of the methods described herein, wherein the method further comprises post-treating the membrane.
- the method further comprises contacting the membrane with a chemical, such as a dopant, for a second period of time.
- a chemical such as a dopant
- the second period of time is from about 30 min to about 20 h, such as about 1 h or about 2 h, preferably about 1 h.
- the membrane is contacted with the chemical (e.g., dopant) in a solution.
- the pH of the solution is from about 1 to about 14, such as about 1, about 2, about 3, about 4, about 5, about 6, about 7, about 8, about 9, about 10, about 11, about 12, about 13, or about 14, preferably about 1 or about 3.
- the invention in another aspect, relates to a method comprising passing a liquid composition through any one of the membranes disclosed herein, wherein the liquid composition comprises a solute and a solvent; and the membrane is substantially impermeable to the solute.
- the invention relates to any one of the methods described herein, wherein the liquid composition is suitable for forward osmosis applications.
- the invention relates to any one of the methods described herein, wherein the liquid composition is salt water. In certain embodiments, the invention relates to any one of the methods described herein, wherein the liquid composition is brackish water.
- the invention relates to any one of the methods described herein, wherein the solute is a pathogen or a toxin.
- the invention relates to any one of the methods described herein, wherein the method is used in various forward osmosis applications, including concentration of nutrients in treated sewage, concentration of RO brine, and treatment of landfill leachate.
- the invention relates to any one of the methods described herein, wherein the method is a method of producing desalinated water.
- the membrane can be used to draw water from seawater into a concentrated draw solution, and the draw solute recovered by various means including by low grade heat (e.g., ammonium bicarbonate solution).
- low grade heat e.g., ammonium bicarbonate solution.
- the process has the feature of inherently low fouling because of the forward osmosis first step, unlike conventional reverse osmosis desalination plants where fouling is often a problem.
- This allows, for example, the ingestion of water from surface waters (streams, ponds, puddles, etc.) that may be expected to contain pathogens or toxins that are readily rejected by the FO membrane. With sufficient contact time, such water will permeate the membrane bag into the draw solution, leaving the undesirable feed constituents behind.
- the diluted draw solution may then be ingested directly.
- the draw solutes are sugars such as glucose or fructose, which provide the additional benefit of nutrition to the user of the FO device.
- a point of additional interest with such bags is that they may be readily used to recycle urine, greatly extending the ability of a backpacker or soldier to survive in arid environments.
- This process may also, in principle, be employed with highly concentrated saline feedwater sources such as seawater, as one of the first intended uses of FO with ingestible solutes was for survival in life rafts at sea.
- the method is a method of the treatment of landfill leachate.
- the method is used to draw water from the leachate feed (i.e., liquid composition) into a saline (NaCl) brine.
- the diluted brine is then passed through a RO process to produce fresh water and a reusable brine concentrate.
- the method is a method of the concentration of food products, such as fruit juice.
- polyaniline 65 kDa, Santa Fe Science and Technologies, Santa Fe, CA
- polyaniline 81.5wt% N-methyl-2-pyrrolidone (Sigma- Aldrich, St-Louis, MO) and 6.5 wt% 4-methylpiperidine (Sigma- Aldrich) and stirred for at least 2 days prior to casting.
- Polyester fabric is taped onto a glass plate with electrical tape to ensure the fabric lays flat.
- a casting blade set to a desired blade height is used to spread the polymer solution uniformly across the fabric.
- the glass plate is immediately immersed into a room temperature water bath, which causes the polymer to precipitate onto the fabric. 5.
- the membrane is left in the coagulation bath for 30 minutes before being transferred into plastic bags filled with Milli-Q water and stored in 4°C until testing.
- the membranes were tested in FO experiments which were conducted using a custom designed flow cell made of polycarbonate with transparent acrylic windows on both sides for viewing.
- the flow channels on both sides of the membrane are 2.54-cm wide, 7.62-cm long, and 1-mm high.
- the draw solution was set to flow co-currently with the feed solution, controlled independently by gear pumps (MicroPump A, Cole Parmer, Barrington, IL), and measured by rotameters (Blue White Industries Ltd, Huntington Beach, CA).
- the draw solution was placed on a balance (PI-2002, Denver Instruments, Bohemia, NY) to record its mass every 30 seconds to a computer, from which the water flux was calculated.
- PANi and CTA membranes were subjected to various post-treatments and then tested as FO membranes.
- the effect of nature of the substrate on membrane performance was examined.
- the original fabric substrate is from NanoH 2 0.
- a new fabric was tested - from Crane. To the naked eye, the Crane fabric appeared to be a non-woven fabric, with more void space than the NanoH 2 0 fabric.
- Membranes formed using a casting blade height of 102 um begin to exhibit non- uniformities on the membrane surface due to contact with the roughness of the fabric.
- the membrane cast at 102 um exceeds CTA performance after CSA treatment for 1 hour.
- the membrane cast at 152 um can achieve approximately CTA performance (with slightly higher water permeability) after wet curing at 75 °C for 2 mins.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
Abstract
Description
Claims
Priority Applications (14)
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ES14797886T ES2893539T3 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
RU2015153378A RU2673534C2 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
JP2016514086A JP6650392B2 (en) | 2013-05-15 | 2014-05-15 | Polyaniline films formed by phase inversion for forward osmosis applications |
KR1020157035448A KR102375661B1 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
US14/891,010 US10456755B2 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
AU2014265390A AU2014265390A1 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
SG11201509298VA SG11201509298VA (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
CA2912407A CA2912407C (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
EP14797886.0A EP2996799B1 (en) | 2013-05-15 | 2014-05-15 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
BR112015028583-0A BR112015028583B1 (en) | 2013-05-15 | 2014-05-15 | DIRECT OSMOSIS MEMBRANES COMPRISING POLYANILINE AND THE METHOD FOR ITS FORMATION AS WELL AS THE DIRECT OSMOSIS METHOD |
DK14797886.0T DK2996799T3 (en) | 2013-05-15 | 2014-05-15 | POLYANILINE MEMBRANES FORMED BY PHASE INVERSION FOR DIRECT OSMOSE APPLICATIONS |
CN201480040117.0A CN105451866B (en) | 2013-05-15 | 2014-05-15 | The polyaniline film formed by phase reversal for forward osmosis application |
IL242557A IL242557B (en) | 2013-05-15 | 2015-11-12 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
AU2018274846A AU2018274846B2 (en) | 2013-05-15 | 2018-12-04 | Polyaniline membranes formed by phase inversion for forward osmosis applications |
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EP (1) | EP2996799B1 (en) |
JP (1) | JP6650392B2 (en) |
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CN (1) | CN105451866B (en) |
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US10265662B2 (en) | 2012-10-12 | 2019-04-23 | The Regents Of The University Of California | Polyaniline membranes, uses, and methods thereto |
US10456755B2 (en) | 2013-05-15 | 2019-10-29 | The Regents Of The University Of California | Polyaniline membranes formed by phase inversion for forward osmosis applications |
US10532328B2 (en) | 2014-04-08 | 2020-01-14 | The Regents Of The University Of California | Polyaniline-based chlorine resistant hydrophilic filtration membranes |
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- 2014-05-15 AU AU2014265390A patent/AU2014265390A1/en not_active Abandoned
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Publication number | Priority date | Publication date | Assignee | Title |
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US10265662B2 (en) | 2012-10-12 | 2019-04-23 | The Regents Of The University Of California | Polyaniline membranes, uses, and methods thereto |
US10780404B2 (en) | 2012-10-12 | 2020-09-22 | The Regents Of The University Of California | Polyaniline membranes, uses, and methods thereto |
US10456755B2 (en) | 2013-05-15 | 2019-10-29 | The Regents Of The University Of California | Polyaniline membranes formed by phase inversion for forward osmosis applications |
US10532328B2 (en) | 2014-04-08 | 2020-01-14 | The Regents Of The University Of California | Polyaniline-based chlorine resistant hydrophilic filtration membranes |
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AU2018274846B2 (en) | 2021-03-18 |
IL242557B (en) | 2021-06-30 |
CA2912407C (en) | 2023-04-18 |
CN105451866A (en) | 2016-03-30 |
SG11201509298VA (en) | 2015-12-30 |
AU2014265390A1 (en) | 2015-11-26 |
SG10201709347VA (en) | 2017-12-28 |
EP2996799B1 (en) | 2021-07-28 |
RU2015153378A (en) | 2017-06-20 |
PT2996799T (en) | 2021-10-15 |
ES2893539T3 (en) | 2022-02-09 |
DK2996799T3 (en) | 2021-10-18 |
KR102375661B1 (en) | 2022-03-16 |
EP2996799A4 (en) | 2017-03-22 |
HUE056488T2 (en) | 2022-02-28 |
RU2673534C2 (en) | 2018-11-27 |
CN105451866B (en) | 2019-04-09 |
US10456755B2 (en) | 2019-10-29 |
BR112015028583B1 (en) | 2022-02-15 |
CA2912407A1 (en) | 2014-11-20 |
US20160082399A1 (en) | 2016-03-24 |
AU2018274846A1 (en) | 2018-12-20 |
EP2996799A1 (en) | 2016-03-23 |
RU2015153378A3 (en) | 2018-03-20 |
BR112015028583A2 (en) | 2017-07-25 |
BR112015028583A8 (en) | 2021-05-11 |
JP6650392B2 (en) | 2020-02-19 |
KR20160008621A (en) | 2016-01-22 |
JP2016521207A (en) | 2016-07-21 |
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