WO2014175821A1 - Method and system for control of an internal combustion engine - Google Patents

Method and system for control of an internal combustion engine Download PDF

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Publication number
WO2014175821A1
WO2014175821A1 PCT/SE2014/050495 SE2014050495W WO2014175821A1 WO 2014175821 A1 WO2014175821 A1 WO 2014175821A1 SE 2014050495 W SE2014050495 W SE 2014050495W WO 2014175821 A1 WO2014175821 A1 WO 2014175821A1
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WO
WIPO (PCT)
Prior art keywords
combustion
during
control
nitrogen oxides
cycle
Prior art date
Application number
PCT/SE2014/050495
Other languages
French (fr)
Inventor
Ola Stenlåås
Kenan MURIC
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to DE112014001776.0T priority Critical patent/DE112014001776B4/en
Priority to BR112015024995A priority patent/BR112015024995A2/en
Publication of WO2014175821A1 publication Critical patent/WO2014175821A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/025Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining temperatures inside the cylinder, e.g. combustion temperatures
    • F02D35/026Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining temperatures inside the cylinder, e.g. combustion temperatures using an estimation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/023Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining the cylinder pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/146Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
    • F02D41/1461Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine
    • F02D41/1462Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine with determination means using an estimation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3836Controlling the fuel pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/40Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
    • F02D41/402Multiple injections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1401Introducing closed-loop corrections characterised by the control or regulation method
    • F02D2041/1433Introducing closed-loop corrections characterised by the control or regulation method using a model or simulation of the system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D2041/389Controlling fuel injection of the high pressure type for injecting directly into the cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2250/00Engine control related to specific problems or objectives
    • F02D2250/36Control for minimising NOx emissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3827Common rail control systems for diesel engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the present invention pertains to combustion engines, and in particular to a method for the control of a combustion engine according to the preamble of claim 1.
  • the invention also relates to a system and a vehicle, as well as a computer program and a computer program product, which implement the method according to the invention.
  • Such emission regulations often consist of requirements defining acceptable limits for exhaust emissions in vehicles equipped, with combustion engines. For example, levels of nitrogen oxides (N0 X ) , hydrocarbons (HC) and carbon monoxide (CO) are often regulated. These emission regulations may also handle the occurrence of particles in exhaust emissions.
  • N0 X nitrogen oxides
  • HC hydrocarbons
  • CO carbon monoxide
  • the exhausts caused by the combustion of the combustion engine are treated (purified) ,
  • a so-called catalytic purification process may be used, so that exhaust treatment systems in e.g. vehicles and other vessels usually comprise one or more catalysts and/or other components.
  • the exhaust treatment systems in vehicles with a diesel engine often comprise particulate filters.
  • the occurrence of unwanted compounds in the exhaust flow, resulting from the combustion engine is to a large extent caused by the combustion process in the combustion engine's combustion chamber, at least partly depending- on the amount of fuel consumed in the combustion. For this reason, and due to that a very large part of the operating economy of primarily heavy goods vehicles is controlled by the amount of fuel consumed, great efforts are also made to make the combustion engine's combustion more efficient in an effort to reduce emissions and fuel consumption,
  • the present invention pertains to a method for the control of a combustion engine, where said combustion engine comprises at least one combustion chamber and elements for the supply of fuel to said, combustion engine, wherein the combustion in said combustion chamber occurs in combustion cycles.
  • the method is characterised in that:
  • the efficiency of the combustion engine has a great impact on a. vehicle's total economy, in particular with respect to heavy goods vehicles. For this reason, it is often desirable that the combustion is controlled in a manner that entails as efficient a combustion as possible. Combustion may also be controlled with respect to desired exhaust features. For example, the timing of injection and/or the amount of injected fuel may be controlled in order to impact the course of the combustion and thus the temperature and/or composition of the exhaust stream. For example, in certain cases a higher exhaust temperature may be desirable at the expense of the efficiency of the combustion engine, in order for a desired function for one or several components in the after-treatment system to be obtained. It. may also be the case that the total efficiency, including the exhaust after- treatment, may be improved even in the event of a
  • deter'iorati on of the combustion engine ' s efficiency because of e.g. reduced consumption of reducing agent, such as urea supply for the reduction of nitrogen oxides NO x , i.e. nitrogen monoxide NO and nitrogen dioxide NO 2 , respectively, which are generally comprised in the generic term nitrogen oxides NO z , in the exhaust stream.
  • reducing agent such as urea supply for the reduction of nitrogen oxides NO x , i.e. nitrogen monoxide NO and nitrogen dioxide NO 2 , respectively, which are generally comprised in the generic term nitrogen oxides NO z , in the exhaust stream.
  • a deterioration of the total efficiency may also be acceptable, e.g. to achieve a desired condition in the after-treatment system.
  • the present invention pertains to controlling the combustion process where an ongoing combustion cycle's progress may be controlled during the ongoing combustion to achieve a desired result of the combustion. Specifically, the combustion's progress is controlled with respect to a resulting nitrogen oxide content during the combustion.
  • Control according to the present invention may be achieved by, during a first part of a first combustion cycle, predicting- a first measure of nitrogen oxides NO x by estimation such as a content and/or quantity/mass for the resulting nitrogen monoxide (NO) and/or nitrogen dioxide (NO 2 ) , resulting from the combustion during- said first combustion cycle, and - based on said first measure, by controlling the combustion during a subsequent part of said first combustion cycle with the objective to impact, during the ongoing combustion cycle, the resulting- nitrogen oxides NO x during said first combustion cycle .
  • a first measure of nitrogen oxides NO x by estimation such as a content and/or quantity/mass for the resulting nitrogen monoxide (NO) and/or nitrogen dioxide (NO 2 )
  • a first parameter value representing a physical quantity relating to combustion in said combustion chamber may be determined, during said first part of said combustion cycle, and based on said first parameter value said first measure may be estimated.
  • Said first parameter value thus constitutes a representation of an actually prevailing condition for said physical quantity at a point in time/crank angle position when said first combustion cycle has been initiated.
  • Said first parameter value may be determined through the use of sensor elements such as pressure sensor elements.
  • the nitrogen oxides NO x resulting during combustion may be controlled, so that the desired control, e.g. minimisation of nitrogen oxides NO z , may to a great extent be obtained during combustion.
  • the desired control e.g. minimisation of nitrogen oxides NO z
  • the nitrogen oxide emissions may be controlled, with the objective of being as proximate to the legislation as possible as regards nitrogen oxide emissions, with a positive impact on the fuel consumption as a consequence.
  • the nitrogen oxides NO x usually resulting but unwanted at combustion may usually be controlled already during the combustion process, e.g. in order to reduce the load on the after-treatment system, and e.g. in order to reduce the use of reducing (additive) agents such as urea-containing additives.
  • Control according to the present invention may thus be
  • the resulting nitrogen oxides ⁇ may be estimated during the combustion cycle, not only for the already lapsed part of the combustion cycle but also for the future part of the said combustion cycle, , so that the combustion during the subsequent part of the
  • combustion cycle may then be controlled with respect to resulting nitrogen oxides NO z , where e.g. the combustion during the subsequent part, of said combustion cycle may be controlled with the objective of, compared with the estimated resulting nitrogen oxides NO x , reducing the resulting nitrogen oxides NO x so that the nitrogen oxides NO x actually resulting during the combustion cycle may e.g. be reduced in relation to the estimated nitrogen oxides NO x .
  • the parameter value may be arranged to be determined when the combustion of fuel has been started during said first combustion cycle.
  • the combustion may be arranged to be controlled with respect to any applicable physical quantity, e.g. pressure and/or temperature in the combustion chamber, where the resulting- nitrogen oxides NO x may be controlled by controlling said quantity, e.g. pressure and/or temperature, where the control is carried out based on a correlation between the pressure and/or temperature during combustion and the resulting nitrogen oxides NO x .
  • the control may e.g. be arranged to be regulated based on the temperature and/or pressure change which the combustion process undergoes during the combustion cycle, i.e. the control may be carried out based on how the combustion temperature varies during the combustion, where the combustion e.g.
  • control may e.g. be arranged to be controlled toward an empirically or otherwise determined pressure/temperature curve (track), alternatively e.g. toward a limitation of the maximum temperature and/or the maximum pressure which arises during the combustion.
  • the method according to the invention may comprise to
  • the combustion may then be
  • Said parameter value corresponding to said first parameter value may be determined at a number of points in time/crank angle positions after the combustion of fuel has been initiated during said first combustion cycle.
  • the regulation of the combustion may also be arranged to be carried out individually for each cylinder, and it is also possible to control a combustion during a subsequent
  • This type of control has the advantage that e.g. differences between different cylinders may be detected and compensated with the help of individual adjustment of parameters for a specific cylinder, such as the opening time for the injection nozzle, etc.
  • differing control of different cylinders may be desirable, e.g. in order to control certain cylinders toward the fulfilment of some criterion, and other cylinders toward some other applicable criterion, which may also be achieved according to the
  • cylinders may be arranged to be controlled according to the invention, while combustion in the remaining cylinders may be carried out in a customary or other applicable manner.
  • an injection schedule is
  • the method may e.g. be implemented with the help of one or several FPGA (Field- Programmable Gate Array) circuits, and/or one or several ASIC (application-specific integrated circuit) circuits, or other types of circuits which, may handle the desired calculation speed .
  • FPGA Field- Programmable Gate Array
  • ASIC application-specific integrated circuit
  • Fig. 1A snows schematically a vehicle in which the present invention may be used.
  • Fig. IB shows a control device in the control system for the vehicle shown in Fig. 1A.
  • Fig. 2 shows the combustion engine in the vehicle shown in
  • Fig. 1A in more detail.
  • Fig. 3 shows an example embodiment according to the present invention .
  • Fig. 4 shows an example of an estimated temperature track in a combustion.
  • Figs. 5A-B show an example of regulation in situations with more than three injections.
  • Fig, 6 shows an example of MFC.
  • Fig. 7 illustrates an alternative method for estimation of pressure changes during a combustion process.
  • Fig. 1A shows schematically a driveline in a vehicle 100 according to an embodiment of the present invention.
  • the driveline comprises one combustion engine 101, which in a customary manner, via an output shaft on the combustion engine 101, usually via a flywheel 102, is connected to a gearbox 103 via a clutch 106.
  • the combustion engine 101 is controlled by the engine's control system via a control device 115.
  • the clutch 106 which may consist of e.g. an automatically controlled clutch, as well as the gearbox 103 are controlled by the vehicle's control system, with the help of one or more
  • vehicle's driveline may also be of another type, such as a type with a conventional automatic gearbox, or a type with a manual gearbox, etc.
  • An output shaft 107 from the gearbox 103 operates the driving wheels 113, 114 in a customary manner via the end gear and driving shafts 104, 105.
  • Fig. 1A shows only one shaft with driving wheels 113, 114, but in a customary manner the vehicle may comprise more than one shaft equipped with driving wheels, or one or more extra shafts, such as one or more support shafts .
  • the vehicle 100 also comprises an exhaust system with an after-treatment system 200 for customary treatment
  • the after-treatment system often comprises some form, of catalytic purification process, where one or several catalysts are used to purify the exhausts.
  • Vehicles with diesel engines often also comprise a diesel particulate filter (DPF) in order to catch soot particles formed during combustion of fuel in the combustion engine's combustion chamber.
  • DPF diesel particulate filter
  • after- treatment systems in vehicles of the type shown may comprise an oxidation catalyst (Diesel Oxidation Catalyst, DOC) .
  • the oxidation catalyst DOC has several functions, and is normally used primarily in the after-treatment to oxidise remaining hydrocarbons and carbon monoxide in the exhaust stream into carbon dioxide and water.
  • the oxidation catalyst may also e.g.
  • an after-treatment system may comprise more components than as exemplified above, as well as fewer components.
  • the after-treatment system 200 may comprise an SCR (Selective Catalytic Reduction) catalyst arranged downstream of the particulate filter.
  • SCR. catalysts use ammoniac (NH.3) , or a composition from which ammoniac may be generated/formed, as an additive to reduce the amount of nitrogen oxides NO x in the exhaust stream.
  • NH.3 ammoniac
  • controllable injectors in order to supply the desired amount of fuel at the desired point in time in the combustion cycle, such as at a specific piston position (crank angle degree ⁇ in the case of a piston engine, to the combustion engine's combustion chamber.
  • Fig. 2 shows schematically an example of a fuel injection system for the combustion engine 101 exemplified in Fig. 1A.
  • the fuel injection system consists of a so-called Common Rail system, but the invention is equally applicable in other types of injection systems.
  • Fig. 2 shows only one
  • combustion engine 101 consists, in the present example, of a six-cylinder combustion engine, and may generally consist, of an engine with any number of
  • cylinders/combustion chambers e.g. any number of
  • the combustion engine also comprises at least one respective injector 202 for each combustion chamber (cylinder) 201.
  • Each respective injector is thus used for injection/supply of fuel in a respective combustion chamber 201.
  • two or more injectors per combustion chamber may be used.
  • injectors 202 are individually controlled by respective actuators (not shown) arranged at the respective injectors, which, based on received control signals, e.g. from the control device 115, control the opening/closing of the
  • opening/closing of the injectors 202 may be generated by some applicable control device, such as, in this example, by the engine control device 115.
  • the engine control device 115 thus determines the amount of fuel which actually is to be injected at any given time, e.g. based on prevailing operating- conditions in the vehicle 100.
  • the injection system shown in Fig. 2 thus consists of a so-called Common Rail system, which means that all injectors (and therefore all combustion chambers) are supplied with fuel from a common fuel conduit 204 (Common Rail) , which, with the use of a fuel pump 205, is filled with fuel from, a fuel tank (not. shown) at the same time as the fuel in the conduit 204, also with the help of the fuel pump 205, is pressurised to a certain pressure.
  • the highly pressurised fuel in the common conduit 204 i s then injected into t.he combustion engine ' s 101 combustion chamber 201 when the respective injector 202 is opened.
  • each combustion chamber is equipped with a respective pressure sensor 206, for sending of signals regarding a prevailing- pressure in the combustion chamber to e.g. the control device 115.
  • pressure sensor may e.g. be piezo-based and should be fast enough to be able to send crank angle resolved pressure signals, e.g. at every 10th, every 5th or every crank angle degree or with another suitable interval, e.g. more
  • the combustion during a combustion cycle in a combustion chamber- may to a large extent be controlled, e.g. with the use of multiple injections, where the times and/or duration of the injections may be controlled, and where data from e.g. the pressure sensors 206 may be taken into consideration in connection with this control.
  • the combustion during a combustion cycle in a combustion chamber- may to a large extent be controlled, e.g. with the use of multiple injections, where the times and/or duration of the injections may be controlled, and where data from e.g. the pressure sensors 206 may be taken into consideration in connection with this control.
  • Fig. 3 shows an example method 300, according to the present invention, where the method according to the present example is arranged to be carried out by the engine control device 115 shown in Figs, 1A-B.
  • control systems in modern vehicles consist of a communication bus system consisting of one or more
  • ECUs electronice control devices
  • a control system may comprise a large number of control devices, and the responsibility for a specific function may be distributed among more than one control device.
  • Figs. 1A-B show only the control device 115, in which the present invention is implemented in the embodiment displayed.
  • the invention may, however, also be implemented in a control device dedicated to the present invention, or wholly or partly in one or several other control devices already existing in the vehicle.
  • the invention may be arranged to be implemented in a control device which is especially adapted for real time calculations of the type described below.
  • the implementation of the present invention has shown that e.g. ASIC and FPGA solutions are suitable for and cope well with calculations according to the present invention.
  • control device 115 or the control
  • control devices of the type displayed are normally arranged to receive sensor signals from different parts of the vehicle, as well as from different control devices arranged on the
  • the control is often controlled by programmed instructions.
  • These programmed instructions typically consist of a computer program, which, when it is executed in a computer or control device, causes the computer/control device to carry out the desired control action, as a method step in the process according to the present invention.
  • the computer program usually consists of a computer program product, where the computer program product comprises an applicable storage medium 121 (see Fig. IB), with the computer program stored on said storage medium 121.
  • Said digital storage medium 121 may e.g. consist of any from the following- group: ROM (Read-Only Memory), PROM (Programmable Read-Only Memory), EPROM (Erasable PROM), Flash, EEPROM (Electrically Erasable PROM), a hard disk unit, etc., and may be set up in or in combination with the control device, where the computer program is executed by the control device. By changing the computer program's instructions, the vehicle's behaviour may thus be adjusted in a specific situation.
  • control device 115 is shown schematically in Fig, IB, and the control device in turn may comprise a calculation unit 120, which may consist of e.g. a suitable type of processor or microcomputer, e.g. a circuit for digital signal processing (Digital Signal Processor, DSP) , one or several FPGA (Field-Programmable Gate Array) circuits or one or several circuits with a predetermined specific function (Application Specific Integrated Circuit, ASIC) ,
  • the calculation unit 120 is connected to a memory unit 121, which provides the calculation unit 120 with e.g. the stored program code and/or the stored data which the calculation unit 120 needs in order to be able to carry out calculations.
  • the calculation unit 120 is also set up to store interim or final results of calculations in the memory unit 121.
  • control device is equipped with devices 122, 123, 124, 125 for receipt and sending of input and output signals.
  • These input and output signals may contain waveforms, pulses, or other attributes which may be detected as information for processing by the calculation unit 120 by the devices 122, 125 for the receipt of input signals.
  • the devices 123, 124 for sending output signals are arranged to convert the calculation result from the calculation unit 120 into output signals for transfer to other parts of the vehicle's control system and/or the component (s) for which the signals are intended.
  • Each one of the connections to the devices for receipt and sending of input and output signals may consist of one or several of the following; a cable, a data bus, such as a CAN (Controller Area Network) bus, a MOST (Media Oriented Systems Transport. ⁇ bus, or any other bus configuration; or of a wireless
  • the method begins at step 301, where it is determined whether the control according to the invention of the combustion process should be carried out.
  • the control according to the invention may e.g. be arranged to be carried out. continuously as soon as the combustion engine 101 is started. Alternatively, the control action may be arranged to be carried out e.g. as long as the combustion engine's combustion is not to be controlled
  • control action is carried out based on factors other than, primarily, the nitrogen oxides NO x generated at combustion.
  • simultaneous control of the combustion is carried out with respect to the resulting nitrogen oxides NO x and. at least one additional control parameter. For example, a
  • control parameters' prioritisation on fulfilment of a desired control result may e.g. be arranged to be controlled according to some suitable cost function.
  • the method thus consists of a method for the control of the combustion engine 101, while the combustion takes place in said combustion chamber 201 in combustion cycles.
  • combustion cycle is defined as the steps comprised in a combustion in a combustion engine, e.g. a two-stroke engine's two strokes and a four-stroke engine's four strokes.
  • the term also includes cycles where no fuel is actually injected, but where the combustion engine is still operated with a certain engine speed, such as with the vehicle's driving wheels via the driveline in e.g. dragging. That is to say, even if no
  • step 302 it is determined whether a combustion cycle has been or will be started, and where this is the case, the method continues to step 303 while a parameter i representing an injection number is set equal to one.
  • an injection schedule is determined, e.g. in an entirely conventional manner based on e.g. a desired achieved work.
  • an injection schedule may be determined, which is expected to result in a wanted generation of nitrogen oxides NO; court : during the combustion, e.g. an injection schedule which is expected to result in maximally a certain amount of nitrogen oxides NO x , or generally in a minimisation of
  • the supply of fuel both with respect to quantity and manner of supply, i.e. the one or several fuel injections that are to be carried out during the combustion cycle, is normally defined in advance, e.g. depending on the work
  • injection schedules may e.g. exist in tables in the vehicle's control system for a large number of operating modes, such as different engine speeds, different, requested work, different combustion air pressures, etc., where tabulated data may e.g. be prepared by ⁇ way of applicable tests/measurements during e.g. the
  • the injection schedules may be prepared, e.g. through applicable - such as empirical - tests/measurements, where several injection schedules may be defined for a specific operating condition and in order to result in a certain achieved work, but where different injection schedules may be prepared in order to fulfil different additional criteria, e.g. a criterion for the nitrogen oxides NO x resulting during the combustion and/or other parameters.
  • NO x emissions may thus have been measured for different injection schedules and then fed into the vehicle's control system, where one injection schedule may initially be determined, by table lookup or in another applicable manner, based on e.g. a reference value for NO x emissions.
  • nitrogen oxide determinations may be carried out in advance for a large number of operating- modes, where these
  • determinations may be used in the selection of an injection schedule .
  • an injection schedule is thus applied which is determined based on e.g.
  • injection schedules may consist of the number of
  • injections and respective characteristics in the form of e.g. timing (crank angle position) at the start of injection, the duration of the injection , the inject ion pressure and/or amount, etc. may be stored for a large number of operating modes in the vehicle's control system, and e.g. be calculated/measured with the objective of fulfilling some criterion, such as a certain achieved work, a certain
  • the injection schedule may also be arranged to be determined before the combustion starts, i.e. already before a first fuel injection is carried out, by way of applicable calculations, e.g. as set out be1 ow, where e.g. different inj ection schedu1es defined in advance may be compared with each other in order to determine a most preferred injection schedule, and where e.g. a desired achieved work and/or desired emissions (e.g. a high/low fraction of nitrogen oxides NO x ) may constitute parameters in the calculations.
  • a desired achieved work and/or desired emissions e.g. a high/low fraction of nitrogen oxides NO x
  • step 303 such a predetermined injection schedule is applied, where this predetermined injection schedule is selected based on some applicable manner as set out above, e.g. by way of table lookup, where, according to the above, different injection schedules may - but need not - be defined where different amounts of nitrogen oxides NO x are expected at combustion at the same time as e.g. the same work on the combustion engine's output shaft is carried out, but where the injection schedule thus may also be arranged to e.g. only consider a desired achieved work, where control of generated nitrogen oxides NO x may be arranged to be carried out only after a first
  • This level may e.g. be represented by a request for minimised NO x emissions, but also by a request for higher NO x emissions, e.g. if this is
  • Fuel injection is thus normally carried out according to an injection schedule, where several injections may be arranged to be carried out during one and the same combustion cycle. This entails that the injections may be relatively short. For example, there are injection systems with 5-10 fuel
  • the number of fuel injections during a combustion cycle may also be significantly greater, e.g. in the range of 100 fuel injections.
  • the number of possible injections is controlled generally by the speed of the elements with which injection is carried out, i.e. in the case of a Common Rail system how fast the injectors may be opened and closed.
  • injections insp x are carried out during one and the same combustion cycle, but as mentioned and as set out below, a greater number of injections may be arranged to be carried out, as well as only one.
  • a first injection inspi is carried out, and in step 304 it is determined whether said first injection inspi has been carried out, and if so, the method, continues to step 305, where it is determined whether all injections i have been carried out. Since this is not yet the case in the present example, the method continues to step 306 while i is incremented by one for the next injection.
  • the prevailing pressure in the combustion chamber is determined with, the use of the pressure sensor 206. Further, with the use of the pressure sensor 206, the prevailing pressure in the combustion chamber may be determined substantially continuously, such as with applicable intervals, e.g. every 0,1-10 crank angle degrees.
  • the combustion process may generally be described with the pressure change in the combustion chamber, which the
  • combustion cycle may be represented by a pressure track, i.e. a representation of how the pressure in the combustion chamber varies during the combustion. As long as the combustion continues as expected, the pressure in the combustion chamber will be equal to the initially expected or estimated pressure. As soon as the combustion deviates from the expected
  • step 306 the pressure p f(p i is determined in said combustion chamber 201 for a. prevailing crank angle degree cpi after said, first injection has been carried out, with the help of said pressure sensor 206, and in step 307 the injection schedule is evaluated and changed if needed by estimating expected
  • nitrogen oxides NO x at a combustion process are mainly formed for three different reasons.
  • the fuel may comprise nitrogen, and nitrogen will be released during combustion and at least form nitrogen N9 and nitrogen oxides ⁇ . This type of NO x formation may in some types of
  • Another source of ⁇ formation consists of so-called prompt NO x formation, but this may generally be disregarded since the impact is small in relation to other sources.
  • temperatures consists of thermal formation of NO x , which may account for in the range of 90-95% or even more of the NO x formation during the combustion cycle. It is also primarily this type of NO x formation which may be impacted by impacting the combustion, which is why NO x control may be carried out with good results by only taking thermal NO x formation into consideration, as carried out below.
  • the NOx formation is thus heavily dependent on the combustion temperature, and the formation itself of thermal NO x may in a prior art manner be described e.g. according to three main reactions (the expanded Zeldovich mechanism) :
  • reaction speed is heavily temperature
  • the amount of nitrogen oxides NO x formed may be estimated through knowledge about the (substance) amount of the substances comprised and the temperature.
  • NO x formation is estimated with the use of the above chemical compounds, equation (1) , and with the use of an estimation of additional combustion data.
  • the calculation thus also requires knowledge about the available amount of nitrogen N 2 and oxygen 0 2 as well as knowledge about access to hydrogen H, These may be obtained from the combustion's combustion chemistry, which is known to a. person skilled in the art, and for which the supplied amount of fuel and combustion air, respectively, as well as any exhaust recirculation is known, where, in combination with the fact that the fuel composition is normally known, the amounts of the substances comprised in equation (1) may be calculated.
  • dQ may also be modelled in another suitable manner, e.g. by also including other parameters, e.g. turbulence at fuel supply, where this may be modelled in an applicable manner.
  • Q fuP constitutes the energy value for the injected fuel amount
  • Q consists of the amount of energy burned.
  • the combustion dQ is thus proportionate to the injected fuel amount, minus the hitherto consumed fuel amount.
  • the combustion dQ may, alternatively, be modelled with the use of another applicable model, where e.g. regard may be had also to other parameters.
  • the combustion may also constitute a function which depends on a model of turbulence at the supply of air/fuel, which may impact the combustion to different
  • the fuel flow measured in supplied mass m at an injection k i.e. how the fuel enters the combustion chamber during the time window u when the injection is carried out, expressed as the time lapsed during the crank angle degree ⁇ interval during which the injector is open, may be modelled for a specific injection k as: where m constitutes the injected fuel amount, and f (m) e.g. depends on the injection pressure, etc. f (m) may e.g. be measured or estimated in advance in a prior art manner .
  • the energy value for the fuel such as diesel or petrol
  • the energy value may also be specifically provided, by e.g. the fuel manufacturer,, or be approximated for e.g. a country or a region.
  • the energy value may also be arranged to be estimated by the vehicle's control system. With the energy value, the equation (2 ⁇ may be resolved, and the heat release may be determined as the combustion progresses. Thus, the heat release for a future part of the combustion cycle may also be estimated by carrying out the calculations for expected future injections.
  • the pressure change in the combustion chamber may be est imated as e.g.:
  • constitutes a crank angle degree, i.e. the pressure change is expressed in crank angle degrees, which entails an elimination of the combustion engine speed dependency in the calculations
  • constitutes a parameter estimated in advance, or is set at a fixed value
  • constitutes the heat capacity ratio, i.e. C Pain and/or C v are prepared and tabulated for
  • C D and/or C v may be approximated in a suitable manner.
  • beginning of the compression may e.g. constitute the ambient pressure for combustion engines without a turbo, or a
  • ⁇ а ⁇ ⁇ may consist of the then prevailing pressure, determined with the use of pressure sensor 206, as the pressure p f(pl at crank angle degree cpi as set out above.
  • the pressure in the combustion chamber may be estimated for the entire combustion, where the estimation after each inj ect. ion, or the next. est. imat. ion after a cert.ain time has lapsed, will result in an increasingly high accuracy in the estimation, since the actual pressure change during an increasing part of the combustion cycle will be known.
  • the pressure may be estimated with some applicable resolution, such as crank angle degree or a tenth, hundredth or thousandth of a crank angle degree, etc..
  • the combustion temperature itself is required.
  • the temperature is higher in the part of the combustion chamber where the combustion is ongoing-, and the combustion chamber may be considered to consist of two zones, where combustion takes place in one zone, with a high temperature in this zone as a consequence, while no combustion, with a lower resulting temperature, takes place in the other zone.
  • the pressure change p as a function of crank angle degree ⁇ in a cylinder (combustion chamber) for a. combustion cycle may be estimated according to equation (6) above. Further, with the use of an estimated pressure, the temperature for the part of the combustion chamber where no combustion occurs may be estimated with the help of an estimated pressure and with the use of equation (7), where the temperature for the part of the combustion chamber where no combustion takes place is
  • n, n+l, etc. constitute consecutive points in time or crank angle positions.
  • K may be determined according
  • the temperature for the part of the combustion chamber where no combustion takes place may be determined, where this temperature, however, is impacted by ongoing combustion through the action of the heat release on the pressure, which in turn impacts the temperature according to equation (7) .
  • the neat release will give rise to a temperature increase in the part (s) of the combustion chamber where combustion is taking place.
  • Such temperature increase which is added to the temperature determined according to equation (7) in order to obtain the combustion temperature, may be calculated based on the connection :
  • m consists of burned mass (i.e. fuel + air + EGR comprised in the combustion) , which is also determined as set out above,
  • C p i.e. specific heat capacity, which may also be calculated as set out above.
  • dT constitutes the temperature increase obtained from the combustion with a given burned mass and with a given C 0 value.
  • dT and therefore ⁇ may thus be determined., so that, the increase generated by the combustion at each point in time/crank angle position may be added to the unburned zone's temperature, provided by equation (7), to obtain the combustion temperature.
  • p ⁇ may be set as the pressure obtained through the pressure sensor 206, so that an estimation of a subsequent injection may be carried out with a starting pressure that takes into account the actual development of the previous combustion, so that a more accurate estimation for the subsequent combustion may be done.
  • the temperature track may, however, assume basically any appearance depending on the amount of fuel injected and the timing of the injection.
  • concentrations and/or absolute amounts of primarily N ' 2 and O 2 may thus be calculated with the use of the combustion
  • the nitrogen oxides NO x actually generated will differ from the expected, amount of nitrogen oxides NO x (as set out above, no such estimation needs to have been carried out before the first injection), and the greater the temperature deviation becomes, the greater the difference between the estimated and the actually generated amounts of nitrogen oxides NO x will probably be.
  • the pressure/temperature in the combustion chamber after the first injection inspi has been carried out, may differ from the conditions expected according to the selected injection schedule, such as at crank angle position (pi in Fig. 4, the conditions in the combustion chamber at the point in time for the subsequent injection insp 2 will also very probably differ from the predicted conditions, which is why the subsequent combustion will also very probably differ from the predicted combustion if the previously determined injection schedule were still used.
  • the desired nitrogen oxide levels will be achieved during the combustion cycle by the fuel injection according to prior art. Therefore it is also not certain that the originally determined injection schedule constitutes the most preferred injection schedule in an effort to achieve desired nitrogen oxide levels. It is for this reason that the control of the combustion according to the invention is carried out, and according to the present invention, the amount of nitrogen oxides NO x which will be generated during a subsequent, part of the combustion cycle may be impacted after the first injection inspi has been carried out.
  • step 307 therefore, an injection schedule is again
  • control may thus be viewed as a minimisation problem, that consists of finding a control resulting in as small an amount of nitrogen oxides NO x as possible being generated for a certain work achieved by the combustion engine.
  • Control of the combustion temperature in the combustion chamber may thus e.g. be carried out. by controlling- the fuel injection, and by, in step 307, carrying out an estimation of generated nitrogen oxides NO x for a number of different injection schedules with varying injection times/injection durations /numbers of injections, an injection schedule may thus be determined which, to an applicable or as great an extent as possible, minimises heat losses during the
  • an injection schedule may be determined, such as one injection schedule among several defined injection schedules, which best minimises generated nitrogen oxides NO x or fulfils another criterion with, respect to nitrogen oxides ⁇ , where such injection schedule may also be determined individually, cylinder by cylinder, e.g. based on sensor signals from at least one pressure sensor in the respective combustion chamber ,
  • step 307 When an injection schedule has been selected in step 307, the method, thus reverts to step 304 in order to carry out the next injection, so that this also gives .rise to a combustion, and thus a heat release and temperature track, which with great probability will deviate from the one just estimated in step 307, This also means that the combustion, also at subsequent injections, will probably be impacted by prevailing conditions in the combustion chamber when the injection is started.
  • control action is then repeated during the ongoing
  • the actual pressure development may be compared continuously with the estimated pressure development, so that the method may also comprise initiating a
  • step 307 after a subsequent injection has been carried out, another injection strategy for the remaining injections may be calculated, and the method then reverts to step 304 in order to carry out the subsequent fuel injection a.ccord.ing to the new injection strategy prepared -in step 307 , while still taking the work to be achieved during the
  • combustion into consideration which is normally controlled by some superior process, e.g. in response to a request for a certain driving force from the vehicle's driver or another function in the vehicle's control system, e.g. a cruise control function.
  • the control may thus be arranged to be carried out after each injection i, and when all subsequent injections i have been carried out, the method reverts from step 305 to step 301 to control a subsequent combustion cycle.
  • the current pressure determination p ipi is used by using the pressure sensor 206 in the way described above, in order to estimate again
  • the hitherto accumulated nitrogen oxides NO x generated may be estimated with good accuracy by using- the continuously
  • the injection schedule selected at. step 307 may thus consist of only the next, injection.
  • the present invention thus provides a method that, adapts the combustion as the combustion proceeds, and generally
  • the combustion is thus adapted during ongoing combustion, based on differences from the predicted combustion, and according to one embodiment each time an injection inspi has been completed, as long as
  • the injection strategy may already before the fuel injection starts be determined in the manner described above, so that also the first injection is thus carried out according to an injection schedule determined as set out above.
  • the method may be arranged to be interrupted when the temperature in the combustion chamber has reached the maximum temperature during the combustion, as substantially all nitrogen oxide generation will have taken place up to this point in time, so that subsequent control actions may instead e.g. be carried out according to the selected injection schedule, or may be carried out based on some other applicable criterion .
  • control has hitherto been described in a manner where the characteristics for a subsequent injection are determined based on prevailing conditions in the combustion chamber after the previous injection.
  • the control may, however, also be arranged to be carried out continuously, where pressure determinations may be carried out with the help of the pressure sensor also during ongoing injection, and where the injection schedule may be calculated and corrected all the way, until the next injection is initiated.
  • the ongoing injection may be impacted by calculated changes in the injection schedule, also in the cases where several shorter injections are carried out.
  • the injection may also consist of one single, longer injection, where changes to the ongoing injection may be made
  • rate shaping e.g. by changing the opening area of the injection nozzle and/or the pressure with which the fuel is injected, based on estimations and measured pressure values during the injection.
  • the fuel supply during the combustion may comprise only two fuel injections, where e.g. only the second or both injections are controlled e.g. with the help of rate shaping. Rate shaping may also be applied in the event three or more
  • control may therefore become relatively complex, since a large number of parameters may be varied and would thus need to be evaluated. For example, a very great, number of injections may be arranged to be carried out. during one and the same
  • combustion cycle such as ten, or even hundred or so
  • a control action is applied where the injection nearest in time is treated as a separate
  • Fig, 5A where the injection 501 corresponds to inspi, as set out above, the injection 502 corresponds to insp?, as set out above, and where the remaining injections 503-505 are treated as one single virtual injection 506, i.e. the injection 506 is treated as one injection with a fuel amount substantially corresponding to the total fuel amount for the injections 503-505, and where a distribution may be made between the injection 502 and the virtual injection 506.
  • a fuel shifting between insp2 and. subsequent injections e.g.
  • the total amount of fuel to be injected may be substantially constant, however, but where needed with consideration for efficiency changes, so that desired, work is still achieved) which does not need to be distributed specifically between the injections 503-505 f but. instead distribution at this stage is made between the
  • the method is repeated as above, with a. new determination of an. injection schedule, in order to control the nitrogen oxides NO x
  • the virtual injection 506 is constituted by three injections, but as is obvious, the virtual injection 506 may comprise, from the beginning, more than three injections, such as tens of injections or hundreds of injections , depending on now many injections that are planned to be carried out during the combustion cycle, so that the method is repeated until all the injections have been completed.
  • Control is used in the control according to the invention.
  • MPC MPC
  • Fig, 6 One example of MPC is shown in Fig, 6, where the reference curve 603 corresponds to the expected development for the generation of nitrogen oxides NO x during the combustion cycle. The curve 603 thus represents the development for the
  • This curve may e.g. consist of a level, which is realistically achievable during- the combustion cycle (e.g. the lowest or any other desired level ⁇ for the generated nitrogen oxides NO x with the current load and
  • prevailing engine speed may advantageously be determined in advance, e.g. with applicable calculations and/or
  • the curve 603 may in one embodiment consist of a curve representing expected nitrogen oxides NO x generated at each point, i.e. not an accumulated amount of nitrogen oxides NO x , so that the generated amount of nitrogen oxides NO x may be controlled toward this reference curve instead.
  • the solid curve 602 up to the time k represents the actually generated amount of nitrogen oxides NO x up to the time 7c and which has been calculated as set out above with the help of actual data from the crank angle resolved pressure
  • the curve 601 represents the predicted
  • Dashed injections 605, 606, 607 represent the predicted control signal, i.e. the injection profile which is expected to be applied, and 608, 609 represent already
  • the predicted injection profile is updated with applicable intervals, e.g. after each completed injection or during an ongoing injection, in order to reach the final value sought, and which is given by the reference curve 603, and where the next injection is determined based on prevailing conditions in relation to the estimated generation of nitrogen oxides NO x .
  • the invention has been exemplified above in a manner where a pressure sensor 206 is used to determine a pressure in the combustion chamber, and with the help of which the temperature and nitrogen oxide generation, as set. out. above, may be estimated.
  • pressure sensors may instead consist of the use of one (or several) other sensors, e.g. high-resolution ion current sensors, knock sensors or strain gauges, where the pressure in the combustion chamber may be modelled with the use of sensor signals from such sensors. It is also possible to combine different types of sensors, e.g. in order to obtain a more reliable estimation of the pressure in the combustion chamber, and/or to use other- applicable sensors, where the sensor signals are converted into corresponding pressures for use in control, as set out above .
  • Control according to the invention may also comprise, in addition to carrying out an estimation of several possible control alternatives based only on generated nitrogen oxides ⁇ , evaluating control alternatives based on other criteria. For example, control may be carried out based on a cost function for different contro1 parameters .
  • injection schedules may also be partly selected based on one or several of the perspectives pressure change rate, heat loss, exhaust, temperature, work, achieved in the combustion chamber, or pressure amplitude at combustion as an additional criterion, in addition to being selected based on generated nitrogen oxides NO Xf where such determination may be carried out according to any of the parallel patent applications specified be1ow .
  • application shows a method to, during a first combustion cycle, control a subsequent part of combustion during said first combustion cycle, with respect to a temperature resulting in said subsequent combustion.
  • application shows a method to, during a first combustion cycle, control the combustion during a subsequent part, of said first combustion cycle with respect, to work achieved during the combustion.
  • application shows a method to, during a first combustion cycle, control combustion during a subsequent part of said first combustion cycle with respect to a representation of a heat loss resulting during said
  • the combustion may be arranged to be controlled with the help of e.g. exhaust valves, so that injection may be carried out according to a predetermined schedule, but where the exhaust valves are used to control the pressure in the combustion chamber and thus also the temperature.
  • control may be carried out with some applicable type of regulator, or e.g. with the help of state models and state feedback (e.g. linear programming, the LQG method or similar).
  • state models and state feedback e.g. linear programming, the LQG method or similar.
  • the method according to the invention for the control of the combustion engine may also be combined with sensor signals from other sensor systems where the resolution of the crank angle level is not available, e.g. another pressure
  • the input signals of which may e.g. be used as input parameters in the estimation of e.g. expected pressure/temperature with the complete or partial use of computer-driven models, instead of models of the type described above.
  • the present invention has been exemplified above in relation to vehicles.
  • the invention is, however, also applicable to any vessels/processes where nitrogen oxide control as set out above is applicable, e.g. watercrafts or aircrafts with combustion processes as per the above.
  • Tt should also be noted that the system may be modified according to various embodiments of the method according to the invention (and vice versa) and that the present invention is in no way limited to the above described embodiments of the method according to the invention, but pertains to and

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Abstract

The present invention pertains to a method for the control of a combustion engine (101), wherein said combustion engine (101) comprises at least one combustion chamber (201) and elements (202) for the supply of fuel to said combustion chamber (201), wherein combustion in said combustion chamber (201) occurs in combustion cyc.1es. The method i s characterised in that: - during a first part of a first combustion cycle, a first parameter value representing a physical quantity for combustion in said combustion chamber is determined, and, based on said first parameter value, a first measure of nitrogen oxides (NOx) resulting at combustion during- said first combustion cycle is estimated, and - based on said first measure, combustion is controlled during a subsequent part of said first combustion cycle. The invention also relates to a system and a vehicle.

Description

METHOD AND SYSTEM FOR CONTROL OF AN INTERNAL COMBUSTION ENGINE Field of the invention
The present invention pertains to combustion engines, and in particular to a method for the control of a combustion engine according to the preamble of claim 1. The invention also relates to a system and a vehicle, as well as a computer program and a computer program product, which implement the method according to the invention.
Background of the invention
The background description below constitutes a background description for the invention, and thus need not necessarily constitute prior art technology.
In connection with increased government interests concerning pollution and air quality, emission standards and regulations regarding emissions from combustion engines have been drafted in many jurisdictions.
Such emission regulations often consist of requirements defining acceptable limits for exhaust emissions in vehicles equipped, with combustion engines. For example, levels of nitrogen oxides (N0X) , hydrocarbons (HC) and carbon monoxide (CO) are often regulated. These emission regulations may also handle the occurrence of particles in exhaust emissions.
In an effort to comply with these emission regulations, the exhausts caused by the combustion of the combustion engine are treated (purified) , By way of example, a so-called catalytic purification process may be used, so that exhaust treatment systems in e.g. vehicles and other vessels usually comprise one or more catalysts and/or other components. For example, the exhaust treatment systems in vehicles with a diesel engine often comprise particulate filters. The occurrence of unwanted compounds in the exhaust flow, resulting from the combustion engine, is to a large extent caused by the combustion process in the combustion engine's combustion chamber, at least partly depending- on the amount of fuel consumed in the combustion. For this reason, and due to that a very large part of the operating economy of primarily heavy goods vehicles is controlled by the amount of fuel consumed, great efforts are also made to make the combustion engine's combustion more efficient in an effort to reduce emissions and fuel consumption,
SuHsmary of the invention
One objective of the present invention is to provide a method to control a combustion engine. This objective is achieved with a method according- to claim 1. The present invention pertains to a method for the control of a combustion engine, where said combustion engine comprises at least one combustion chamber and elements for the supply of fuel to said, combustion engine, wherein the combustion in said combustion chamber occurs in combustion cycles. The method is characterised in that:
- during a first part of a first combustion cycle, a first measure of nitrogen oxides NOx resulting from, combustion during said first combustion cycle is estimated, and
- based on said first measure, the combustion during a
subsequent part, of said combustion cycle is controlled.
As mentioned above, the efficiency of the combustion engine has a great impact on a. vehicle's total economy, in particular with respect to heavy goods vehicles. For this reason, it is often desirable that the combustion is controlled in a manner that entails as efficient a combustion as possible. Combustion may also be controlled with respect to desired exhaust features. For example, the timing of injection and/or the amount of injected fuel may be controlled in order to impact the course of the combustion and thus the temperature and/or composition of the exhaust stream. For example, in certain cases a higher exhaust temperature may be desirable at the expense of the efficiency of the combustion engine, in order for a desired function for one or several components in the after-treatment system to be obtained. It. may also be the case that the total efficiency, including the exhaust after- treatment, may be improved even in the event of a
deter'iorati on of the combustion engine ' s efficiency, because of e.g. reduced consumption of reducing agent, such as urea supply for the reduction of nitrogen oxides NOx, i.e. nitrogen monoxide NO and nitrogen dioxide NO2, respectively, which are generally comprised in the generic term nitrogen oxides NOz, in the exhaust stream. In certain situations, a deterioration of the total efficiency may also be acceptable, e.g. to achieve a desired condition in the after-treatment system.
The present invention pertains to controlling the combustion process where an ongoing combustion cycle's progress may be controlled during the ongoing combustion to achieve a desired result of the combustion. Specifically, the combustion's progress is controlled with respect to a resulting nitrogen oxide content during the combustion.
Control according to the present invention may be achieved by, during a first part of a first combustion cycle, predicting- a first measure of nitrogen oxides NOx by estimation such as a content and/or quantity/mass for the resulting nitrogen monoxide (NO) and/or nitrogen dioxide (NO2) , resulting from the combustion during- said first combustion cycle, and - based on said first measure, by controlling the combustion during a subsequent part of said first combustion cycle with the objective to impact, during the ongoing combustion cycle, the resulting- nitrogen oxides NOx during said first combustion cycle .
A first parameter value representing a physical quantity relating to combustion in said combustion chamber may be determined, during said first part of said combustion cycle, and based on said first parameter value said first measure may be estimated. Said first parameter value thus constitutes a representation of an actually prevailing condition for said physical quantity at a point in time/crank angle position when said first combustion cycle has been initiated. Said first parameter value may be determined through the use of sensor elements such as pressure sensor elements.
By proceeding in this manner, the nitrogen oxides NOx resulting during combustion may be controlled, so that the desired control, e.g. minimisation of nitrogen oxides NOz, may to a great extent be obtained during combustion. For example, it may be desirable for the total amount, of nitrogen oxides NOx, at a maximum, to equal a certain applicable amount. For example, the nitrogen oxide emissions may be controlled, with the objective of being as proximate to the legislation as possible as regards nitrogen oxide emissions, with a positive impact on the fuel consumption as a consequence.
Alternatively, it may be desirable to attempt to
reduce/minimise the nitrogen oxides NOx resulting at combustion to the greatest extent possible. According to the invention, the nitrogen oxides NOx usually resulting but unwanted at combustion, may usually be controlled already during the combustion process, e.g. in order to reduce the load on the after-treatment system, and e.g. in order to reduce the use of reducing (additive) agents such as urea-containing additives.
Control according to the present invention may thus be
achieved, by, during a first part of the combustion cycle, i.e. when the combustion cycle has been started, determining a parameter value representing a physical quantity during combustion, e.g. a pressure prevailing in the combustion chamber. Based on this parameter value, e.g. a pressure prevailing in a combustion chamber, the resulting nitrogen oxides ΝΟχ may be estimated during the combustion cycle, not only for the already lapsed part of the combustion cycle but also for the future part of the said combustion cycle, , so that the combustion during the subsequent part of the
combustion cycle may then be controlled with respect to resulting nitrogen oxides NOz, where e.g. the combustion during the subsequent part, of said combustion cycle may be controlled with the objective of, compared with the estimated resulting nitrogen oxides NOx, reducing the resulting nitrogen oxides NOx so that the nitrogen oxides NOx actually resulting during the combustion cycle may e.g. be reduced in relation to the estimated nitrogen oxides NOx. The parameter value may be arranged to be determined when the combustion of fuel has been started during said first combustion cycle.
During the control of combustion, the combustion may be arranged to be controlled with respect to any applicable physical quantity, e.g. pressure and/or temperature in the combustion chamber, where the resulting- nitrogen oxides NOx may be controlled by controlling said quantity, e.g. pressure and/or temperature, where the control is carried out based on a correlation between the pressure and/or temperature during combustion and the resulting nitrogen oxides NOx. The control may e.g. be arranged to be regulated based on the temperature and/or pressure change which the combustion process undergoes during the combustion cycle, i.e. the control may be carried out based on how the combustion temperature varies during the combustion, where the combustion e.g. to the extent possible may be made to track some applicable pressure/ temperature curve, where this pressure/temperature curve is controlled by impacting the combustion during an ongoing combustion cycle, so that a desired variation is obtained during the combustion. The control may e.g. be arranged to be controlled toward an empirically or otherwise determined pressure/temperature curve (track), alternatively e.g. toward a limitation of the maximum temperature and/or the maximum pressure which arises during the combustion.
The method according to the invention may comprise to
determine a parameter value, corresponding to said first parameter value, at. several points in time/crank angle
positions during said first combustion cycle, and to estimate a respective measure of nitrogen oxides resulting at
combustion during said first combustion cycle for said several parameter 'values. Following the determination of the
respective parameter value, the combustion may then be
controlled during a subsequent part of said first combustion cycle based on a respective estimated measure of nitrogen oxides. Said parameter value corresponding to said first parameter value may be determined at a number of points in time/crank angle positions after the combustion of fuel has been initiated during said first combustion cycle.
The regulation of the combustion may also be arranged to be carried out individually for each cylinder, and it is also possible to control a combustion during a subsequent
combustion cycle, based on information from one or several previ ous combustion processes . This type of control has the advantage that e.g. differences between different cylinders may be detected and compensated with the help of individual adjustment of parameters for a specific cylinder, such as the opening time for the injection nozzle, etc. However, it may also be the case that differing control of different cylinders may be desirable, e.g. in order to control certain cylinders toward the fulfilment of some criterion, and other cylinders toward some other applicable criterion, which may also be achieved according to the
invention. Further, only one or some of the cylinders may be arranged to be controlled according to the invention, while combustion in the remaining cylinders may be carried out in a customary or other applicable manner.
According to one embodiment, an injection schedule is
determined which results in at least half of the requested work being achieved, in order to ensure that the work, achieved may not be regulated to a level which is too low when
generated nitrogen oxides NOx are regulated.
The method, according to the present, invention may e.g. be implemented with the help of one or several FPGA (Field- Programmable Gate Array) circuits, and/or one or several ASIC (application-specific integrated circuit) circuits, or other types of circuits which, may handle the desired calculation speed .
Further characteristics of the present invention and
advantages thereof will be described in the detailed
description of example embodiments set out below and in the enclosed drawings .
Figure imgf000009_0001
Fig. 1A snows schematically a vehicle in which the present invention may be used. Fig. IB shows a control device in the control system for the vehicle shown in Fig. 1A.
Fig. 2 shows the combustion engine in the vehicle shown in
Fig. 1A in more detail.
Fig. 3 shows an example embodiment according to the present invention .
Fig. 4 shows an example of an estimated temperature track in a combustion.
Figs. 5A-B show an example of regulation in situations with more than three injections.
Fig, 6 shows an example of MFC.
Fig. 7 illustrates an alternative method for estimation of pressure changes during a combustion process.
Detailed description of enihodiniesits
Fig. 1A shows schematically a driveline in a vehicle 100 according to an embodiment of the present invention. The driveline comprises one combustion engine 101, which in a customary manner, via an output shaft on the combustion engine 101, usually via a flywheel 102, is connected to a gearbox 103 via a clutch 106.
The combustion engine 101 is controlled by the engine's control system via a control device 115. Likewise, the clutch 106, which may consist of e.g. an automatically controlled clutch, as well as the gearbox 103 are controlled by the vehicle's control system, with the help of one or more
applicable control devices (not shown} . Naturally, the
vehicle's driveline may also be of another type, such as a type with a conventional automatic gearbox, or a type with a manual gearbox, etc. An output shaft 107 from the gearbox 103 operates the driving wheels 113, 114 in a customary manner via the end gear and driving shafts 104, 105. Fig. 1A shows only one shaft with driving wheels 113, 114, but in a customary manner the vehicle may comprise more than one shaft equipped with driving wheels, or one or more extra shafts, such as one or more support shafts . The vehicle 100 also comprises an exhaust system with an after-treatment system 200 for customary treatment
(purification) of exhaust, emissions resulting from combustion in the combustion chamber (e.g. cylinders} of the combustion engine 101.
The after-treatment system often comprises some form, of catalytic purification process, where one or several catalysts are used to purify the exhausts. Vehicles with diesel engines often also comprise a diesel particulate filter (DPF) in order to catch soot particles formed during combustion of fuel in the combustion engine's combustion chamber. Further, after- treatment systems in vehicles of the type shown may comprise an oxidation catalyst (Diesel Oxidation Catalyst, DOC) . The oxidation catalyst DOC has several functions, and is normally used primarily in the after-treatment to oxidise remaining hydrocarbons and carbon monoxide in the exhaust stream into carbon dioxide and water. The oxidation catalyst may also e.g. oxidise nitrogen monoxide (NO) into nitrogen dioxide (N02) . Also, an after-treatment system may comprise more components than as exemplified above, as well as fewer components. For example, the after-treatment system 200 may comprise an SCR (Selective Catalytic Reduction) catalyst arranged downstream of the particulate filter. SCR. catalysts use ammoniac (NH.3) , or a composition from which ammoniac may be generated/formed, as an additive to reduce the amount of nitrogen oxides NOx in the exhaust stream. Further, combustion engines in vehicles of the type shown in Fig. 1A are often equipped with controllable injectors, in order to supply the desired amount of fuel at the desired point in time in the combustion cycle, such as at a specific piston position (crank angle degree} in the case of a piston engine, to the combustion engine's combustion chamber.
Fig. 2 shows schematically an example of a fuel injection system for the combustion engine 101 exemplified in Fig. 1A. The fuel injection system consists of a so-called Common Rail system, but the invention is equally applicable in other types of injection systems. Fig. 2 shows only one
cylinder/combustion chamber 201 with a piston 203 active in the cylinder, but the combustion engine 101 consists, in the present example, of a six-cylinder combustion engine, and may generally consist, of an engine with any number of
cylinders/combustion chambers, e.g. any number of
cylinders/combustion chambers in the range 1-20 or even more. The combustion engine also comprises at least one respective injector 202 for each combustion chamber (cylinder) 201. Each respective injector is thus used for injection/supply of fuel in a respective combustion chamber 201. Alternatively, two or more injectors per combustion chamber may be used. The
injectors 202 are individually controlled by respective actuators (not shown) arranged at the respective injectors, which, based on received control signals, e.g. from the control device 115, control the opening/closing of the
injectors 202.
The control signals for the control of the actuators'
opening/closing of the injectors 202 may be generated by some applicable control device, such as, in this example, by the engine control device 115. The engine control device 115 thus determines the amount of fuel which actually is to be injected at any given time, e.g. based on prevailing operating- conditions in the vehicle 100.
The injection system shown in Fig. 2 thus consists of a so- called Common Rail system, which means that all injectors (and therefore all combustion chambers) are supplied with fuel from a common fuel conduit 204 (Common Rail) , which, with the use of a fuel pump 205, is filled with fuel from, a fuel tank (not. shown) at the same time as the fuel in the conduit 204, also with the help of the fuel pump 205, is pressurised to a certain pressure. The highly pressurised fuel in the common conduit 204 i s then injected into t.he combustion engine ' s 101 combustion chamber 201 when the respective injector 202 is opened. Several openings/closings of a specific injector may be carried out during one and the same combustion cycle, whereby several injections may thus be carried out during the combustion of one combustion cycle. Further, each combustion chamber is equipped with a respective pressure sensor 206, for sending of signals regarding a prevailing- pressure in the combustion chamber to e.g. the control device 115. The
pressure sensor may e.g. be piezo-based and should be fast enough to be able to send crank angle resolved pressure signals, e.g. at every 10th, every 5th or every crank angle degree or with another suitable interval, e.g. more
frequently.
With the help of a system of the type shown in Fig. 2, the combustion during a combustion cycle in a combustion chamber- may to a large extent be controlled, e.g. with the use of multiple injections, where the times and/or duration of the injections may be controlled, and where data from e.g. the pressure sensors 206 may be taken into consideration in connection with this control. According to the present
invention, e.g. injection timings and/or the duration of the respective injections and/or the injected fuel amount, is adapted during an ongoing combustion, based on data from the ongoing combustion, with the objective of controlling the combustion with respect to the nitrogen oxides NOx generated at combustion. Fig. 3 shows an example method 300, according to the present invention, where the method according to the present example is arranged to be carried out by the engine control device 115 shown in Figs, 1A-B.
In general, control systems in modern vehicles consist of a communication bus system consisting of one or more
communications buses to connect, a number of electronic control devices (ECUs) , such as the control device, or controller, 115, and various components arranged on the vehicle. According to prior art, such a control system may comprise a large number of control devices, and the responsibility for a specific function may be distributed among more than one control device.
For the sake of simplicity, Figs. 1A-B show only the control device 115, in which the present invention is implemented in the embodiment displayed. The invention may, however, also be implemented in a control device dedicated to the present invention, or wholly or partly in one or several other control devices already existing in the vehicle. Considering the speed at which calculations according to the present invention are carried out, the invention may be arranged to be implemented in a control device which is especially adapted for real time calculations of the type described below. The implementation of the present invention has shown that e.g. ASIC and FPGA solutions are suitable for and cope well with calculations according to the present invention.
The function of the control device 115 (or the control
device (s) at which the present invention is implemented), according to the present invention, may, apart from depending on sensor signals from the pressure sensor 202, e.g. depend on signals from other control devices or sensors. Generally, control devices of the type displayed are normally arranged to receive sensor signals from different parts of the vehicle, as well as from different control devices arranged on the
vehicle .
The control is often controlled by programmed instructions. These programmed instructions typically consist of a computer program, which, when it is executed in a computer or control device, causes the computer/control device to carry out the desired control action, as a method step in the process according to the present invention.
The computer program usually consists of a computer program product, where the computer program product comprises an applicable storage medium 121 (see Fig. IB), with the computer program stored on said storage medium 121. Said digital storage medium 121 may e.g. consist of any from the following- group: ROM (Read-Only Memory), PROM (Programmable Read-Only Memory), EPROM (Erasable PROM), Flash, EEPROM (Electrically Erasable PROM), a hard disk unit, etc., and may be set up in or in combination with the control device, where the computer program is executed by the control device. By changing the computer program's instructions, the vehicle's behaviour may thus be adjusted in a specific situation.
An example control device (control device 115) is shown schematically in Fig, IB, and the control device in turn may comprise a calculation unit 120, which may consist of e.g. a suitable type of processor or microcomputer, e.g. a circuit for digital signal processing (Digital Signal Processor, DSP) , one or several FPGA (Field-Programmable Gate Array) circuits or one or several circuits with a predetermined specific function (Application Specific Integrated Circuit, ASIC) , The calculation unit 120 is connected to a memory unit 121, which provides the calculation unit 120 with e.g. the stored program code and/or the stored data which the calculation unit 120 needs in order to be able to carry out calculations. The calculation unit 120 is also set up to store interim or final results of calculations in the memory unit 121.
Further, the control device is equipped with devices 122, 123, 124, 125 for receipt and sending of input and output signals. These input and output signals may contain waveforms, pulses, or other attributes which may be detected as information for processing by the calculation unit 120 by the devices 122, 125 for the receipt of input signals. The devices 123, 124 for sending output signals are arranged to convert the calculation result from the calculation unit 120 into output signals for transfer to other parts of the vehicle's control system and/or the component (s) for which the signals are intended. Each one of the connections to the devices for receipt and sending of input and output signals may consist of one or several of the following; a cable, a data bus, such as a CAN (Controller Area Network) bus, a MOST (Media Oriented Systems Transport.} bus, or any other bus configuration; or of a wireless
connection .
Reverting to the method 300 shown in Fig, 3, the method begins at step 301, where it is determined whether the control according to the invention of the combustion process should be carried out. The control according to the invention may e.g. be arranged to be carried out. continuously as soon as the combustion engine 101 is started. Alternatively, the control action may be arranged to be carried out e.g. as long as the combustion engine's combustion is not to be controlled
according to some other criterion. For example, there may be situations where it is desirable that, control action is carried out based on factors other than, primarily, the nitrogen oxides NOx generated at combustion. According to one embodiment, simultaneous control of the combustion is carried out with respect to the resulting nitrogen oxides NOx and. at least one additional control parameter. For example, a
weighing up may be carried out, where the control parameters' prioritisation on fulfilment of a desired control result may e.g. be arranged to be controlled according to some suitable cost function.
The method, according to the present, invention thus consists of a method for the control of the combustion engine 101, while the combustion takes place in said combustion chamber 201 in combustion cycles. According to prior art, the term combustion cycle is defined as the steps comprised in a combustion in a combustion engine, e.g. a two-stroke engine's two strokes and a four-stroke engine's four strokes. The term also includes cycles where no fuel is actually injected, but where the combustion engine is still operated with a certain engine speed, such as with the vehicle's driving wheels via the driveline in e.g. dragging. That is to say, even if no
injection of fuel is carried out, a combustion cycle is still completed for e.g. every two revolutions (for four-stroke engines), or e.g. every revolution (two-stroke engines), which the combustion engine's output shaft rotates. The same applies to other types of combustion engines.
In step 302, it is determined whether a combustion cycle has been or will be started, and where this is the case, the method continues to step 303 while a parameter i representing an injection number is set equal to one. In step 303, an injection schedule is determined, e.g. in an entirely conventional manner based on e.g. a desired achieved work. Alternatively, an injection schedule may be determined, which is expected to result in a wanted generation of nitrogen oxides NO;„: during the combustion, e.g. an injection schedule which is expected to result in maximally a certain amount of nitrogen oxides NOx, or generally in a minimisation of
generated nitrogen oxides NOx during the combustion cycle's combustion .
Generally, the supply of fuel, both with respect to quantity and manner of supply, i.e. the one or several fuel injections that are to be carried out during the combustion cycle, is normally defined in advance, e.g. depending on the work
(torque) which the combustion engine must carry out during the combustion cycle, since no change of the determined injection schedule is carried out during an ongoing combustion cycle according to prior art. Predetermined injection schedules may e.g. exist in tables in the vehicle's control system for a large number of operating modes, such as different engine speeds, different, requested work, different combustion air pressures, etc., where tabulated data may e.g. be prepared by¬ way of applicable tests/measurements during e.g. the
development of the combustion engine and/or vehicle, so that the applicable injection schedule may be selected based on prevailing conditions.
According to one embodiment, the injection schedules may be prepared, e.g. through applicable - such as empirical - tests/measurements, where several injection schedules may be defined for a specific operating condition and in order to result in a certain achieved work, but where different injection schedules may be prepared in order to fulfil different additional criteria, e.g. a criterion for the nitrogen oxides NOx resulting during the combustion and/or other parameters. NOx emissions may thus have been measured for different injection schedules and then fed into the vehicle's control system, where one injection schedule may initially be determined, by table lookup or in another applicable manner, based on e.g. a reference value for NOx emissions. Thus, nitrogen oxide determinations may be carried out in advance for a large number of operating- modes, where these
determinations may be used in the selection of an injection schedule .
According to one embodiment, however, initially an injection schedule is thus applied which is determined based on e.g.
only requested work.
These injection schedules may consist of the number of
injections and respective characteristics in the form of e.g. timing (crank angle position) at the start of injection, the duration of the injection , the inject ion pressure and/or amount, etc., and thus may be stored for a large number of operating modes in the vehicle's control system, and e.g. be calculated/measured with the objective of fulfilling some criterion, such as a certain achieved work, a certain
resulting exhaust temperature or another applicable criterion.
According to one embodiment of the invention, the injection schedule may also be arranged to be determined before the combustion starts, i.e. already before a first fuel injection is carried out, by way of applicable calculations, e.g. as set out be1 ow, where e.g. different inj ection schedu1es defined in advance may be compared with each other in order to determine a most preferred injection schedule, and where e.g. a desired achieved work and/or desired emissions (e.g. a high/low fraction of nitrogen oxides NOx) may constitute parameters in the calculations.
According to the present embodiment. , in step 303 such a predetermined injection schedule is applied, where this predetermined injection schedule is selected based on some applicable manner as set out above, e.g. by way of table lookup, where, according to the above, different injection schedules may - but need not - be defined where different amounts of nitrogen oxides NOx are expected at combustion at the same time as e.g. the same work on the combustion engine's output shaft is carried out, but where the injection schedule thus may also be arranged to e.g. only consider a desired achieved work, where control of generated nitrogen oxides NOx may be arranged to be carried out only after a first
injection, or a first, part of an injection, has been effected.
Since specific assumed conditions probably result in the same preferred injection schedule every time, it. may be
advantageous to select an injection schedule by some type of lookup before a combustion cycle, and thus to reduce the calculation load, where a calculation, e.g. as set out below, may thus be carried out only after the injection has been started. In addition to the example below of how the injection schedule may be determined, other models with a similar function may alternatively be applied. The amount of nitrogen oxides NOx desired, or desired at a maximum, during combustion may be determined in some
applicable manner, e.g. by an overall function that requests some applicable level for NOx emissions. This level may e.g. be represented by a request for minimised NOx emissions, but also by a request for higher NOx emissions, e.g. if this is
considered, for some reason, desirable for subsequent rea.cti.ons in the after-treatment system, or e.g. a level corresponding to statutory levels for nitrogen oxide
emissions .
Fuel injection is thus normally carried out according to an injection schedule, where several injections may be arranged to be carried out during one and the same combustion cycle. This entails that the injections may be relatively short. For example, there are injection systems with 5-10 fuel
injections/combustion, but the number of fuel injections during a combustion cycle may also be significantly greater, e.g. in the range of 100 fuel injections. The number of possible injections is controlled generally by the speed of the elements with which injection is carried out, i.e. in the case of a Common Rail system how fast the injectors may be opened and closed.
According to the present example, at least three fuel
injections inspx are carried out during one and the same combustion cycle, but as mentioned and as set out below, a greater number of injections may be arranged to be carried out, as well as only one.
A first injection inspi is carried out, and in step 304 it is determined whether said first injection inspi has been carried out, and if so, the method, continues to step 305, where it is determined whether all injections i have been carried out. Since this is not yet the case in the present example, the method continues to step 306 while i is incremented by one for the next injection. In step 306, the prevailing pressure in the combustion chamber is determined with, the use of the pressure sensor 206. Further, with the use of the pressure sensor 206, the prevailing pressure in the combustion chamber may be determined substantially continuously, such as with applicable intervals, e.g. every 0,1-10 crank angle degrees.
The combustion process may generally be described with the pressure change in the combustion chamber, which the
combustion gives rise to. The pressure change during a
combustion cycle may be represented by a pressure track, i.e. a representation of how the pressure in the combustion chamber varies during the combustion. As long as the combustion continues as expected, the pressure in the combustion chamber will be equal to the initially expected or estimated pressure. As soon as the combustion deviates from the expected
combustion however, the pressure will deviate from the
estimated pressure. Additionally, the combustion during the subsequent part of the combustion cycle and thus the
temperature development will be impacted.
In step 306, the pressure pf(pi is determined in said combustion chamber 201 for a. prevailing crank angle degree cpi after said, first injection has been carried out, with the help of said pressure sensor 206, and in step 307 the injection schedule is evaluated and changed if needed by estimating expected
generated nitrogen oxides NOx during the combustion cycle, which may be carried out with the help of applicable
calculations, where one way of carrying out the calculation is exemplified below. Alternatively, other models with similar functions may be applied.
Generally, nitrogen oxides NOx at a combustion process are mainly formed for three different reasons. The fuel may comprise nitrogen, and nitrogen will be released during combustion and at least form nitrogen N9 and nitrogen oxides ΝΟχ. This type of NOx formation may in some types of
combustion, and depending on the type of fuel, account for a large part of the total amount of nitrogen oxides NOx which is generated at combustion. As explained below, this type of NOx formation may, however, be disregarded during normal
combustion according to e.g. the diesel cycle. Another source of ΝΟχ formation consists of so-called prompt NOx formation, but this may generally be disregarded since the impact is small in relation to other sources. A third source, which during normal combustion also constitutes the primary cause of ΝΟχ formation during combustion at high combustion
temperatures, consists of thermal formation of NOx, which may account for in the range of 90-95% or even more of the NOx formation during the combustion cycle. It is also primarily this type of NOx formation which may be impacted by impacting the combustion, which is why NOx control may be carried out with good results by only taking thermal NOx formation into consideration, as carried out below.
The NOx formation is thus heavily dependent on the combustion temperature, and the formation itself of thermal NOx may in a prior art manner be described e.g. according to three main reactions (the expanded Zeldovich mechanism) :
Figure imgf000023_0001
, where thus the reaction speed is heavily temperature
dependent, and where also the temperature dependency as such is known, where the amount of nitrogen oxides NOx formed may be estimated through knowledge about the (substance) amount of the substances comprised and the temperature.
According to the present invention, NOx formation is estimated with the use of the above chemical compounds, equation (1) , and with the use of an estimation of additional combustion data. The calculation thus also requires knowledge about the available amount of nitrogen N2 and oxygen 02 as well as knowledge about access to hydrogen H, These may be obtained from the combustion's combustion chemistry, which is known to a. person skilled in the art, and for which the supplied amount of fuel and combustion air, respectively, as well as any exhaust recirculation is known, where, in combination with the fact that the fuel composition is normally known, the amounts of the substances comprised in equation (1) may be calculated.
Also, an estimation of the combustion's temperature is
required for the amount, of nitrogen oxides NOx generated to be estimated, since the reaction speed is temperature dependent. Likewise, an estimation of pressure and/or temperature in the combustion chamber is required in order to, through the combustion chemistry, be able to estimate released nitrogen and oxygen, respectively, during the combustion.
The combustion may, as is known to a person skilled in the art, be modelled according to equation (2):
Figure imgf000024_0001
, where K is used to calibrate the model. consists
Figure imgf000024_0003
Figure imgf000024_0002
of a constant which is usually in the range of 0-1, but may also be arranged to assume other values, and which is
determined individually, cylinder by cylinder, or for a certain engine or engine type, and depends in particular on the design of the injectors' nozzles (spreaders) . dQ may also be modelled in another suitable manner, e.g. by also including other parameters, e.g. turbulence at fuel supply, where this may be modelled in an applicable manner. QfuP, constitutes the energy value for the injected fuel amount , and Q consists of the amount of energy burned. The combustion dQ is thus proportionate to the injected fuel amount, minus the hitherto consumed fuel amount. The combustion dQ may, alternatively, be modelled with the use of another applicable model, where e.g. regard may be had also to other parameters. For example, the combustion may also constitute a function which depends on a model of turbulence at the supply of air/fuel, which may impact the combustion to different
extents, depending on the amount of air/ fuel supplied.
Regarding the fuel injections, these may e.g. be modelled as a sum of step functions:
Figure imgf000025_0001
The fuel flow measured in supplied mass m at an injection k, i.e. how the fuel enters the combustion chamber during the time window u when the injection is carried out, expressed as the time lapsed during the crank angle degree φ interval during which the injector is open, may be modelled for a specific injection k as:
Figure imgf000025_0002
where m constitutes the injected fuel amount, and f (m) e.g. depends on the injection pressure, etc. f (m) may e.g. be measured or estimated in advance in a prior art manner .
The energy value for the fuel, such as diesel or petrol,
Figure imgf000025_0003
is generally specified, so that such a general specification may be used. The energy value may also be specifically provided, by e.g. the fuel manufacturer,, or be approximated for e.g. a country or a region. The energy value may also be arranged to be estimated by the vehicle's control system. With the energy value, the equation (2} may be resolved, and the heat release may be determined as the combustion progresses. Thus, the heat release for a future part of the combustion cycle may also be estimated by carrying out the calculations for expected future injections.
Further, through the use of a predictive heat release- equation, the pressure change in the combustion chamber may be est imated as e.g.:
Figure imgf000026_0001
, where φ constitutes a crank angle degree, i.e. the pressure change is expressed in crank angle degrees, which entails an elimination of the combustion engine speed dependency in the calculations, γ constitutes a parameter estimated in advance, or is set at a fixed value, γ constitutes the heat capacity ratio, i.e. C„ and/or Cv are prepared and tabulated for
Figure imgf000026_0002
different molecules, and since the combustion chemistry is known, these tabulated values may be used jointly with the combustion chemistry in order thus to calculate each
molecule's (e.g. water, nitrogen, oxygen, etc.) impact on e.g. the total C value, so that this may be determined for the calculations above with a good accuracy. Alternatively, CD and/or Cv may be approximated in a suitable manner.
Integration of equation (5) entails the following result:
Figure imgf000027_0001
constitutes an initial pressure, which prior to the
Figure imgf000027_0002
beginning of the compression may e.g. constitute the ambient pressure for combustion engines without a turbo, or a
prevailing combustion air pressure for an engine with a turbo. When an. estimation is carried out at a later point in time during the combustion cycle, Ρ„ήήαι may consist of the then prevailing pressure, determined with the use of pressure sensor 206, as the pressure pf(pl at crank angle degree cpi as set out above. Thus the pressure in the combustion chamber may be estimated for the entire combustion, where the estimation after each inj ect. ion, or the next. est. imat. ion after a cert.ain time has lapsed, will result in an increasingly high accuracy in the estimation, since the actual pressure change during an increasing part of the combustion cycle will be known. The pressure may be estimated with some applicable resolution, such as crank angle degree or a tenth, hundredth or thousandth of a crank angle degree, etc..
At the estimation of the amount, of nitrogen oxides NOx formed., knowledge about the combustion temperature itself is required. The temperature is higher in the part of the combustion chamber where the combustion is ongoing-, and the combustion chamber may be considered to consist of two zones, where combustion takes place in one zone, with a high temperature in this zone as a consequence, while no combustion, with a lower resulting temperature, takes place in the other zone.
The pressure change p as a function of crank angle degree φ in a cylinder (combustion chamber) for a. combustion cycle may be estimated according to equation (6) above. Further, with the use of an estimated pressure, the temperature for the part of the combustion chamber where no combustion occurs may be estimated with the help of an estimated pressure and with the use of equation (7), where the temperature for the part of the combustion chamber where no combustion takes place is
expressed as:
Figure imgf000028_0001
, where may constitute corresponding combustion air
Figure imgf000028_0003
temperature at the point in time/crank angle position where p is determined above, and
, where n, n+l, etc. constitute consecutive points in time or crank angle positions.
Figure imgf000028_0002
, where and/or
Figure imgf000028_0005
and thus K , may be determined according
Figure imgf000028_0004
to what is set out above.
With the use of equation (7) the temperature for the part of the combustion chamber where no combustion takes place may be determined, where this temperature, however, is impacted by ongoing combustion through the action of the heat release on the pressure, which in turn impacts the temperature according to equation (7) . When a combustion then does take place, the neat release will give rise to a temperature increase in the part (s) of the combustion chamber where combustion is taking place. Such temperature increase, which is added to the temperature determined according to equation (7) in order to obtain the combustion temperature, may be calculated based on the connection :
Figure imgf000029_0001
, where constitutes heat release, which may be determined as above . m consists of burned mass (i.e. fuel + air + EGR comprised in the combustion) , which is also determined as set out above,
Cp , i.e. specific heat capacity, which may also be calculated as set out above. dT constitutes the temperature increase obtained from the combustion with a given burned mass and with a given C0 value.
By using equation (8), dT and therefore ΔΤ may thus be determined., so that, the increase generated by the combustion at each point in time/crank angle position may be added to the unburned zone's temperature, provided by equation (7), to obtain the combustion temperature. One example of the
variation of the combustion temperature for a combustion cycle is shown in Fig. 4.
When an estimation is carried out at a later point in time during the combustion, e.g. after a first fuel injection has been carried out, p may be set as the pressure obtained through the pressure sensor 206, so that an estimation of a subsequent injection may be carried out with a starting pressure that takes into account the actual development of the previous combustion, so that a more accurate estimation for the subsequent combustion may be done. The estimated
temperature track for the combustion may thus have the
appearance e.g. of the temperature track in Fig-. 4. Obviously, the temperature track may, however, assume basically any appearance depending on the amount of fuel injected and the timing of the injection.
When the combustion temperature has been estimated,
concentrations and/or absolute amounts of primarily N' 2 and O2 may thus be calculated with the use of the combustion
chemistry, so that, later, with the use of equation (1) and its combustion temperature dependency, generated nitrogen oxides NOx may be estimated for the entire combustion cycle, i.e. also for the part which is subsequent to crank angle position cpl . The first injection will thus give rise to a combustion, and thus a neat release and a pressure increase. If the combustion had progressed exactly as estimated, the temperature development would be equal to the one initially expected.. The actual combustion temperature track will, however, very probably deviate from the predicted temperature track during the course of the combustion because of heat losses, deviations from the modelled combustion, etc. Thus the nitrogen oxides NOx actually generated will differ from the expected, amount of nitrogen oxides NOx (as set out above, no such estimation needs to have been carried out before the first injection), and the greater the temperature deviation becomes, the greater the difference between the estimated and the actually generated amounts of nitrogen oxides NOx will probably be.
Since the pressure/temperature in the combustion chamber, after the first injection inspi has been carried out, may differ from the conditions expected according to the selected injection schedule, such as at crank angle position (pi in Fig. 4, the conditions in the combustion chamber at the point in time for the subsequent injection insp2 will also very probably differ from the predicted conditions, which is why the subsequent combustion will also very probably differ from the predicted combustion if the previously determined injection schedule were still used.
Thus, it is not at all certain that the desired nitrogen oxide levels will be achieved during the combustion cycle by the fuel injection according to prior art. Therefore it is also not certain that the originally determined injection schedule constitutes the most preferred injection schedule in an effort to achieve desired nitrogen oxide levels. It is for this reason that the control of the combustion according to the invention is carried out, and according to the present invention, the amount of nitrogen oxides NOx which will be generated during a subsequent, part of the combustion cycle may be impacted after the first injection inspi has been carried out.
In step 307, therefore, an injection schedule is again
determined, with the objective of controlling the generation of nitrogen oxides NOx, e.g. with the goal of minimising the nitrogen oxides NOx generated during- the combustion cycle, or during the remaining part of the combustion cycle.
At the determination of an injection schedule, the above calculations may be carried out for several injection
schedules, so that subsequently an injection schedule is selected which is expected to result in generated nitrogen oxides NOx fulfilling a desired condition.
At the calculations, several injection schedules determined in advance may be compared with each other, or calculations may be carried out for different injections where injection parameters, such as the injection time/duration, are gradually changed. At the evaluation of different injection schedules, it may also be advantageous to carry out control with the constraint that achieved work on the combustion engine's output shaft is maintained, since otherwise there is a large probability that only a small part of or no work at all will be achieved, to the extent that, only the generated nitrogen oxides NOx are minimised, so that the efficiency relating to the generation of nitrogen oxides NOx is optimised at the expense of low output. According to one embodiment, the control may thus be viewed as a minimisation problem, that consists of finding a control resulting in as small an amount of nitrogen oxides NOx as possible being generated for a certain work achieved by the combustion engine.
Control of the combustion temperature in the combustion chamber may thus e.g. be carried out. by controlling- the fuel injection, and by, in step 307, carrying out an estimation of generated nitrogen oxides NOx for a number of different injection schedules with varying injection times/injection durations /numbers of injections, an injection schedule may thus be determined which, to an applicable or as great an extent as possible, minimises heat losses during the
combustion .
Thus, in step 307, an injection schedule may be determined, such as one injection schedule among several defined injection schedules, which best minimises generated nitrogen oxides NOx or fulfils another criterion with, respect to nitrogen oxides ΝΟχ, where such injection schedule may also be determined individually, cylinder by cylinder, e.g. based on sensor signals from at least one pressure sensor in the respective combustion chamber ,
When an injection schedule has been selected in step 307, the method, thus reverts to step 304 in order to carry out the next injection, so that this also gives .rise to a combustion, and thus a heat release and temperature track, which with great probability will deviate from the one just estimated in step 307, This also means that the combustion, also at subsequent injections, will probably be impacted by prevailing conditions in the combustion chamber when the injection is started.
The control action is then repeated during the ongoing
combustion cycle, in order to change the injection schedule where needed during an ongoing combustion, if the conditions actually prevailing in the combustion chamber differ from the predicted conditions. By continuously determining the pressure in the combustion chamber with the use of the pressure
transmitter 206, the actual pressure development may be compared continuously with the estimated pressure development, so that the method may also comprise initiating a
determination of a new injection schedule during an ongoing injection, when needed.
Thus, in step 307, after a subsequent injection has been carried out, another injection strategy for the remaining injections may be calculated, and the method then reverts to step 304 in order to carry out the subsequent fuel injection a.ccord.ing to the new injection strategy prepared -in step 307 , while still taking the work to be achieved during the
combustion into consideration, which is normally controlled by some superior process, e.g. in response to a request for a certain driving force from the vehicle's driver or another function in the vehicle's control system, e.g. a cruise control function. The control may thus be arranged to be carried out after each injection i, and when all subsequent injections i have been carried out, the method reverts from step 305 to step 301 to control a subsequent combustion cycle. At the above calculations, after each injection i, the current pressure determination pipi is used by using the pressure sensor 206 in the way described above, in order to estimate again
Figure imgf000034_0001
the temperature change during the combustion during the estimation of the amount of nitrogen oxides NOx generated, in order to determine a new injection schedule based on the now prevailing conditions in the combustion chamber, but now with data obtained a little further into the combustion. That is to say, pφ1 after the first combustion and similarly determined ρφ1 for subsequent injections, where thus p„_0 changes at
calculations during the combustion cycle, and where the fuel injection is adapted according to prevailing conditions after each injection, and with the consequence that, the injection schedule may change after each injection. At the same time, the hitherto accumulated nitrogen oxides NOx generated may be estimated with good accuracy by using- the continuously
obtained pressure signals from, the pressure sensor 206, and thus the actual pressure track, instead of the estimated one during the part of the combustion cycle which has already lapsed, so that the hitherto generated, amount may also
constitute a parameter at. the selection of an injection schedule. If e.g. only a small amount of nitrogen oxides NOx has been formed hitherto, e.g. a larger expected amount for subsequent parts of the combustion may, at least in certain situations, be accepted.
Hitherto, the entire injection schedule for the remaining combustion has been evaluated, but the evaluation may also be arranged to be carried out only for the future injection after a previous injection, so that subsequent injections may be handled gradually with a new injection every time the method reaches step 307, The injection schedule selected at. step 307 may thus consist of only the next, injection. The present invention thus provides a method that, adapts the combustion as the combustion proceeds, and generally
comprises, based on a first parameter value which is
determined after a first part of the combustion has be carried out, controlling the subsequent, part of the combustion during one and the same combustion cycle , so that the combustion is controlled with respect to the nitrogen oxides NOx generated during the combustion process.
According to the present invention, the combustion is thus adapted during ongoing combustion, based on differences from the predicted combustion, and according to one embodiment each time an injection inspi has been completed, as long as
additional injections will be carried out.
According to the above described method, the injection
schedule at the combustion cycle's start has been determined based on tabulated values, but according to one embodiment the injection strategy may already before the fuel injection starts be determined in the manner described above, so that also the first injection is thus carried out according to an injection schedule determined as set out above.
Further, the method may be arranged to be interrupted when the temperature in the combustion chamber has reached the maximum temperature during the combustion, as substantially all nitrogen oxide generation will have taken place up to this point in time, so that subsequent control actions may instead e.g. be carried out according to the selected injection schedule, or may be carried out based on some other applicable criterion .
Further, the control has hitherto been described in a manner where the characteristics for a subsequent injection are determined based on prevailing conditions in the combustion chamber after the previous injection. The control may, however, also be arranged to be carried out continuously, where pressure determinations may be carried out with the help of the pressure sensor also during ongoing injection, and where the injection schedule may be calculated and corrected all the way, until the next injection is initiated.
Alternatively even the ongoing injection may be impacted by calculated changes in the injection schedule, also in the cases where several shorter injections are carried out. The injection may also consist of one single, longer injection, where changes to the ongoing injection may be made
continuously, e.g. by way of so-called rate shaping, e.g. by changing the opening area of the injection nozzle and/or the pressure with which the fuel is injected, based on estimations and measured pressure values during the injection. Further, the fuel supply during the combustion may comprise only two fuel injections, where e.g. only the second or both injections are controlled e.g. with the help of rate shaping. Rate shaping may also be applied in the event three or more
injections are carried out.
As the number of fuel injections carried out during a
combustion cycle increases, the number of parameters that may change also increases, while the achieved work must be
maintained.. In the event, of a large number of injections the control may therefore become relatively complex, since a large number of parameters may be varied and would thus need to be evaluated. For example, a very great, number of injections may be arranged to be carried out. during one and the same
combustion cycle, such as ten, or even hundred or so
injections.
In such situations, there may be several equivalent injection strategies, which thus result in substantially the same amount of generated nitrogen oxides NOx. This introduces an unwanted complexity in the calculations.
According to one embodiment, a control action is applied where the injection nearest in time is treated as a separate
injection, and subsequently following fuel injections are treated as one single additional "virtual" injection. This is exemplified in Fig, 5A, where the injection 501 corresponds to inspi, as set out above, the injection 502 corresponds to insp?, as set out above, and where the remaining injections 503-505 are treated as one single virtual injection 506, i.e. the injection 506 is treated as one injection with a fuel amount substantially corresponding to the total fuel amount for the injections 503-505, and where a distribution may be made between the injection 502 and the virtual injection 506. By proceeding in this manner, a fuel shifting between insp2 and. subsequent injections, e.g. in order to bring forward or postpone a calculated amount of fuel (the total amount of fuel to be injected may be substantially constant, however, but where needed with consideration for efficiency changes, so that desired, work is still achieved) which does not need to be distributed specifically between the injections 503-505 f but. instead distribution at this stage is made between the
injection 502 and the "virtual" injection 506, respectively.
When the injection 502 has been carried out, the method is repeated as above, with a. new determination of an. injection schedule, in order to control the nitrogen oxides NOx
generated, but with the injection 503 as a separate injection, see Fig. 5B, and the injections 504, 505 jointly constitute one virtual injection with a distribution as set out above.
In Fig. 5A the virtual injection 506 is constituted by three injections, but as is obvious, the virtual injection 506 may comprise, from the beginning, more than three injections, such as tens of injections or hundreds of injections , depending on now many injections that are planned to be carried out during the combustion cycle, so that the method is repeated until all the injections have been completed.
According to one embodiment, e.g. MPC (Model Predictive
Control) is used in the control according to the invention. One example of MPC is shown in Fig, 6, where the reference curve 603 corresponds to the expected development for the generation of nitrogen oxides NOx during the combustion cycle. The curve 603 thus represents the development for the
accumulated nitrogen oxides NOx generated, which are sought during the combustion cycle. This curve may e.g. consist of a level, which is realistically achievable during- the combustion cycle (e.g. the lowest or any other desired level} for the generated nitrogen oxides NOx with the current load and
prevailing engine speed, and may advantageously be determined in advance, e.g. with applicable calculations and/or
measurements on the engine type, so that such data may be stored in the control system's memory as a function of e.g. engine speed and load. This also entails that the combustion does not need to be controlled only toward a generation of nitrogen oxides NOx prevailing at each time, but may also be arranged to be controlled toward an expected total development for the amount of nitrogen oxides NOx generated, e.g. the curve 603 in Fig. 6, so that each injection may have as its
objective to result in a hitherto accumulated amount of nitrogen oxides NOx which at any given point, in time amounts to the corresponding point on the curve 603. The curve 603 may in one embodiment consist of a curve representing expected nitrogen oxides NOx generated at each point, i.e. not an accumulated amount of nitrogen oxides NOx, so that the generated amount of nitrogen oxides NOx may be controlled toward this reference curve instead.
The solid curve 602 up to the time k represents the actually generated amount of nitrogen oxides NOx up to the time 7c and which has been calculated as set out above with the help of actual data from the crank angle resolved pressure
transmitter. The curve 601 represents the predicted
development for the nitrogen oxides NOx generated, based on the selected injection profile, and thus constitutes the
development for the generation of nitrogen oxides NOx which is expected. Dashed injections 605, 606, 607 represent the predicted control signal, i.e. the injection profile which is expected to be applied, and 608, 609 represent already
completed injections, The predicted injection profile is updated with applicable intervals, e.g. after each completed injection or during an ongoing injection, in order to reach the final value sought, and which is given by the reference curve 603, and where the next injection is determined based on prevailing conditions in relation to the estimated generation of nitrogen oxides NOx.
The invention has been exemplified above in a manner where a pressure sensor 206 is used to determine a pressure in the combustion chamber, and with the help of which the temperature and nitrogen oxide generation, as set. out. above, may be estimated. One alternative to using pressure sensors may instead consist of the use of one (or several) other sensors, e.g. high-resolution ion current sensors, knock sensors or strain gauges, where the pressure in the combustion chamber may be modelled with the use of sensor signals from such sensors. It is also possible to combine different types of sensors, e.g. in order to obtain a more reliable estimation of the pressure in the combustion chamber, and/or to use other- applicable sensors, where the sensor signals are converted into corresponding pressures for use in control, as set out above . Control according to the invention may also comprise, in addition to carrying out an estimation of several possible control alternatives based only on generated nitrogen oxides ΝΟχ, evaluating control alternatives based on other criteria. For example, control may be carried out based on a cost function for different contro1 parameters .
For example, in cases where several injection
schedules/control alternatives fulfil applicable conditions, other parameters may be used to select which of these are to be used. There may also be other reasons for simultaneously effecting control also based on other parameters. For example, injection schedules may also be partly selected based on one or several of the perspectives pressure change rate, heat loss, exhaust, temperature, work, achieved in the combustion chamber, or pressure amplitude at combustion as an additional criterion, in addition to being selected based on generated nitrogen oxides NOXf where such determination may be carried out according to any of the parallel patent applications specified be1ow . Speci fica.1.1y, the para .11e.1 app1 ication
"METHOD AND SYSTEM FOR CONTROL OF A COMBUSTION ENGINE I"
(Swedish patent application, application number: 1350506-0) shows a method to, based on an estimated maximum pressure change rate, control subsequent, combustion.
Additionally, the parallel application "METHOD AND SYSTEM FOR CONTROL OF A COMBUSTION ENGINE II" (Swedish patent
application, application number: 1350507-8) shows a method to, during a first combustion cycle, control a subsequent part of combustion during said first combustion cycle, with respect to a temperature resulting in said subsequent combustion.
Further the parallel application "METHOD AND SYSTEM FOR
CONTROL OF A COMBUSTION ENGINE III" (Swedish patent
application, application number: 1350509-4) shows a method to, during a first combustion cycle, control the combustion during a subsequent part, of said first combustion cycle with respect, to work achieved during the combustion.
Further, the parallel application "METHOD AND SYSTEM FOR THE CONTROL OF A COMBUSTION ENGINE IV" (Swedish patent
application, application number: 1350510-2) shows a method to, during a first combustion cycle, control combustion during a subsequent part of said first combustion cycle with respect to a representation of a heat loss resulting during said
combustion.
Further, the parallel application "METHOD AND SYSTEM FOR THE CONTROL OF A COMBUSTION ENGINE V" (Swedish patent application, application number: 1350508-6) shows a method for controlling subsequent combustion, based on an estimated maximum pressure amplitude.
Further, in the above description an example method to
estimate temperature change during the combustion cycle has been applied. Obviously, applicable methods to estimate pressure and/or temperature and/or generated nitrogen oxides ΝΟχ other than those exemplified in the present description may be applied..
Further, in the above description only fuel injection is adjusted.. Instead of controlling the amount of fuel supplied, the combustion may be arranged to be controlled with the help of e.g. exhaust valves, so that injection may be carried out according to a predetermined schedule, but where the exhaust valves are used to control the pressure in the combustion chamber and thus also the temperature.
Further, control may be carried out with some applicable type of regulator, or e.g. with the help of state models and state feedback (e.g. linear programming, the LQG method or similar).
The method according to the invention for the control of the combustion engine may also be combined with sensor signals from other sensor systems where the resolution of the crank angle level is not available, e.g. another pressure
transmitter, NOx sensors, N¾ sensors, PM sensors, oxygen sensors and/or temperature transmitters, etc., the input signals of which may e.g. be used as input parameters in the estimation of e.g. expected pressure/temperature with the complete or partial use of computer-driven models, instead of models of the type described above.
Additionally, the present invention has been exemplified above in relation to vehicles. The invention is, however, also applicable to any vessels/processes where nitrogen oxide control as set out above is applicable, e.g. watercrafts or aircrafts with combustion processes as per the above.
Tt should also be noted that the system may be modified according to various embodiments of the method according to the invention (and vice versa) and that the present invention is in no way limited to the above described embodiments of the method according to the invention, but pertains to and
comprises all embodiments in the scope of the enclosed
independent claims .

Claims

Claims
1. Method for control of a combustion engine (101) , wherein said combustion engine (101) comprises at least one combustion chamber (201) and elements (202) for the supply of fuel to said combustion chamber (201), wherein combustion in said combustion chamber (201) occurs in combustion cycles, wherein the method is characterised in that:
- during a first part of a first combustion cycle, a first parameter value is determined, representing a
physical quantity for combustion in said combustion chamber, and based on said first parameter value a first measure of nitrogen oxides (NOx) resulting at combustion during said first combustion cycle is estimated, and - based, on said first measure, the combustion during a subsequent part of said first combustion cycle is
controlled.
2. Method according to claim 1, wherein said estimated first mea.sure consists of an estimated nitrogen oxide (NOx) content for the exhausts resulting during combustion.
3. Method according to claim 1 or 2, wherein said estimated first measure constitutes an estimated resulting amount of nitrogen oxides (NOx) for at least a part of said first combustion cycle.
4. Method according- to any of claims 1-3, further
comprising :
- during said control, to control the combustion toward a first level for the nitrogen oxides (NOx) generated during said first combustion cycle.
5. Method according to any of claims 1-4, further
comprising :
- during said control, to control the combustion toward a minimisation of the nitrogen oxides (NOx) generated during said first combustion cycle,
6. Method according to any of claims 1-5, further
compri sing :
- by using a first sensor element, determining said first parameter value representing a physical quantity for combustion in said combustion chamber (201), and
- based on said first parameter value, estimating said first measure of nitrogen oxides (NOx) resulting during combustion, during said first combustion cycle.
7. Method according to claim 6, wherein said first parameter value represents a pressure prevailing in said combustion chamber (201) ,
8. Method according to claim 6 or 7, further comprising:
- determining said first parameter value when a part of said first combustion cycle has lapsed.
9. Method according to any of claims 6-8, further
comprising :
- determining said first, parameter value when combustion of fuel has started during said first combustion cycle.
10. Method, according- to any of the previous claims, also
comprising :
- estimating a measure of nitrogen oxides (NOx) resulting during combustion, during said first combustion cycle, at several different points in time/crank angle positions during said first combustion cycle , and
- controlling combustion during a subsequent part of said first combustion cycle based on the respective estimated measure .
11. Method, according to any of the previous claims, also
comprising :
- determining a parameter corresponding to said first parameter value at several points in time/crank angle positions during said first combustion cycle, and
estimating a respective measure of nitrogen oxides (NOx) resulting during combustion, during said first combustion cycle, for said several parameter values, and
- controlling combustion during a subsequent part of said first combustion cycle, following determination of the respective parameter value based on the respective estimated measure of nitrogen oxides (NOx) .
12, Method according to any of the previous claims, also
comprising :
- estimating an expected combustion temperature change during said subsequent part of said first combustion cycle, and
estimating the amount of resulting nitrogen oxides (NOx) , at least partly based on said expected combustion
temperature change during said subsequent part, of said first combustion cycle.
13, Method according to claim. 12, wherein said combustion
temperature change in said combustion chamber (201) is estimated at least partly by estimation of a heat release during said, combustion.
14. Method according to claim 12 or 13, further comprising to estimate the amount of available nitrogen (N2) and the amount of available oxygen (O2) , respectively, at least partly with the use of a fuel amount for supply to said combustion, where the amount, of nitrogen oxides (NOx) generated is estimated at least partly based on said available amounts of nitrogen and oxygen, respectively.
15, Method according to any of claims 12-14, wherein an
estimated combustion temperature change during said control is estimated at least partly based on an
estimated pressure change in said combustion chamber (201) .
16, Method, according to any of claims 12-15, also comprising to estimate said combustion temperature as a sum of an estimation of a temperature increase, caused by
combustion in relation to a first temperature, and an estimation of said first, temperature, where said first temperature constitutes an estimated temperature for unburned gas in said combustion chamber,
17, Method according to claim 13, further comprising to
estimate said heat release with the use of an amount of fuel for supply to said combustion.
18, Method according to any of the previous claims, also
comprising to estimate the amount of nitrogen oxides (NOx) generated at least partly with the use of a Zeldovich mechanism .
19. Method according to one of the previous claims, also
comprising to estimate the amount of nitrogen oxides (NOx) generated at least partly with the use of one or several of: a computer-driven model, an empirical model, a physical model.
20, Method according to any of the previous claims, also
comprising :
- based on said first measure, determining at least, one control parameter for the control of said subsequent, combustion, where said control parameter constitutes a control parameter where the estimated amount of nitrogen oxides (ΝΟχ) generated during combustion during- control, according to said control parameter,, is expected to fall below a first amount of nitrogen oxides (NOx) generated.
21. Method according to any of the previous claims, also
comprising :
- at the determination of a control parameter for the control of said subsequent combustion based on said first measure of nitrogen oxides (NOx) resulting at. combustion during said first combustion cycle, determining a control parameter that is expected to result in a requested, or at least half of a requested, work during said
combustion .
22. Method according to any of the previous claims, also
comprising to control combustion during said subsequent part of said first combustion cycle through control of the amount of fuel for supply to said combustion chamber (201) .
23. Method according to any of the previous claims, also
comprising :
- estimating an expected amount of nitrogen oxides (NOx) generated for at least two control alternatives for said subsequent combustion, with the use of said first
parameter value, and
- selecting a control alternative among several control alternatives for the control of the combustion during said subsequent combustion, based on said expected amounts of nitrogen oxides (NOx) generated.
24 , Method according to c1aim 23 , furt.her compri s ing :
- determining whether any of said control alternatives constitutes a control alternative where the estimated amount of nitrogen oxides (NOx) generated during the control, according to said control alternative, falls below a first amount, and
- if so, selecting a control alternative where the estimated amount of nitrogen oxides (NOx) generated falls below said first, amount.
25. Method according to claim 23 or 24, also comprising to select the control alternative which is expected to result in the lowest generated amount of nitrogen oxides (NOx) during said subsequent combustion.
26. Method according to one of claims 23-25, wherein said
control alternative consists of an alternative for the supply of fuel during said subsequent part of said combusti on cycle.
27, Method according- to any of claims 23-26, wherein said
fuel supply to said combustion chamber (201) is
controlled through control of fuel injection with at least one fuel injector.
28. Method according to any of claims 23-27, wherein at least one fuel injection is carried out during said subsequent part of said combustion cycle, wherein during said control, the fuel amount injected and/or injection duration and/or injection pressure and/or interval between injections is controlled for said fuel injection.
29. Method according to any of claims 23-28, wherein at least two fuel injections are carried out during said
subsequent part of said combustion cycle, wherein said combustion is controlled also after said first of said at least two injections of fuel.
30, Method, according to any of claims 23-29, wherein, during control of said combustion, at least three fuel
injections are carried out during said subsequent part of said combustion process, wherein, during the control of a first of said at. least three injections, the remaining injections are treated as one single aggregate injection.
31. Method according to any of claims 23-30, wherein control of combustion during said subsequent part of said first combustion cycle is carried out at least partly through control of injection of fuel to said combustion chamber (201) during an ongoing fuel injection.
32. Method according to any of claims 23-31, further
comprising to change a distribution of fuel amounts between at least two fuel injections during the control of fuel of injection to said combustion chamber (201) .
33. Method according to any of claims 23-32, wherein said control is started after a first injection has at least been started, but before the fuel injection during said first combustion cycle has been completed.
34, Method according to any of the previous claims, also
comprising :
- carrying out. a first, fuel injection to said combustion chamber (201) during said first part of said first combustion cycle, and at least one second fuel injection during said subsequent part of said first combustion cycle ,
- determining said first parameter value when said first injection has at least been started, or completed, where control parameters for said second fuel injection are determined based on said first parameter value after said first fuel injection has at least partly been carried out .
35. Method according to any of the previous claims, also
comprising" :
- determining whether the temperature during- said
combustion, during said combustion cycle, has reached the maximum temperature during said combustion cycle, and
- interrupting said method when the maximum temperature has been, reached .
36, Method according- to any of the previous claims, further comprising, when said first measure of resulting nitrogen oxides (ΝΟχ) is estimated for said combustion:
- interrupting the estimation when the estimation is carried out up to a point where a maximum temperature during the combustion is expected,
37, Method according- to any of the previous claims, also
comprising to control combustion during said subsequent part of said first, combustion cycle through control of one or several valves operating at said combustion chamber (201) ,
38. Method according to any of the previous claims, wherein said control is carried out for a number of consecutive combustion cycles,
39. Method according to any of the previous claims, wherein said first parameter value representing a physical quantity for combustion in said combustion chamber (201), is determined at least at each crank anglef every tenth 4 q of every crank, angle or every hundredth of every crank, angle .
40, Method, according to any of the previous claims, wherein said first parameter value is determined with the use of one or several from the group: a cylinder pressure transmitter, a knock sensor, a strain gauge, a speed sensor, an. ion current sensor,
41. Method according to any of the previous claims, wherein said first measure of nitrogen oxides (NOx) resulting during combustion, during said first combustion cycle, consists of a measure of resulting nitrogen monoxide (NO) and/or nitrogen dioxide (ΝΌ2) .
42, Method according to any of the previous claims, also
comprising :
- based on said first parameter value, controlling combustion in said combustion chamber toward a first pressure or temperature curve relating to
pressure/temperature change in said combustion chamber during said, first combustion cycle.
43. Method according any of the previous claims, further
comprising, during at least a part of said first
combustion cycle:
- continuously determining said first parameter value,
- continuously, and based on said determinations of said first parameter value, estimating a measure of nitrogen oxides (NOx) resulting during combustion during said firs combustion cycle, and.
- continuously controlling combustion during said at least one part of said first combustion cycle, based on said estimated measure .
44, Computer program comprising a program code which, when said program code is executed in a computer, achieves that said computer carries out the method according to any of the claims 1-43.
45. Computer program product comprising a computer-readable medium and a computer program according to claim 44, wherein said computer program is comprised in said computer-readable medium .
46. System tor t.he contro.1 of a combustion engine (101) ,
wherein said combustion engine (101) comprises at least one combustion chamber (201) and elements (202) for the supply of fuel to said combustion chamber (201), wherein combustion in said combustion chamber (201) occurs in combustion cycles, wherein the method is characterised in that the system comprises:
- elements (115) arranged, during a first part of a first combustion cycle, to determine a first parameter value representing a physical quantity for combustion in said combustion chamber , and based on said first parameter value to estimate a first measure of nitrogen oxides (NOx) resulting during- combustion during said first combustion cycle, and
- elements (115) arranged, based on said first measure, to control the combustion during a subsequent part of said first combustion cycle,
47. System according to claim 46, characterised in that said combustion engine consists of one out of the group: a vehicle engine, a marine engine, an industrial engine.
48. Vehicle (100), characterised in that it comprises a
system according to claim 46 or 47.
PCT/SE2014/050495 2013-04-25 2014-04-24 Method and system for control of an internal combustion engine WO2014175821A1 (en)

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WO2018108846A1 (en) * 2016-12-15 2018-06-21 Caterpillar Motoren Gmbh & Co. Kg Method of operating a gaseous fuel internal combustion engine
CN110088448A (en) * 2016-12-15 2019-08-02 卡特彼勒发动机有限及两合公司 The method of operating gas fuel combustion engine
KR20190091491A (en) * 2016-12-15 2019-08-06 캐터필라 모토렌 게엠베하 운트 코. 카게 How to operate a gaseous fuel internal combustion engine
KR102416019B1 (en) 2016-12-15 2022-07-04 캐터필라 모토렌 게엠베하 운트 코. 카게 How to operate a gaseous fuel internal combustion engine
US11384699B2 (en) 2016-12-15 2022-07-12 Caterpillar Motoren Gmbh & Co. Kg Method of operating a gaseous fuel internal combustion engine

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