WO2014172949A1 - Electronic kanban system for production management and display method therefor - Google Patents

Electronic kanban system for production management and display method therefor Download PDF

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Publication number
WO2014172949A1
WO2014172949A1 PCT/CN2013/076240 CN2013076240W WO2014172949A1 WO 2014172949 A1 WO2014172949 A1 WO 2014172949A1 CN 2013076240 W CN2013076240 W CN 2013076240W WO 2014172949 A1 WO2014172949 A1 WO 2014172949A1
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WIPO (PCT)
Prior art keywords
server
production
display
data
production equipment
Prior art date
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PCT/CN2013/076240
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French (fr)
Chinese (zh)
Inventor
简川富
Original Assignee
太仓太乙信息工程有限公司
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Publication of WO2014172949A1 publication Critical patent/WO2014172949A1/en

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31388Just in time JIT, kanban is box to control flow of workpiece
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present invention relates to the field of industrial production management systems, and more particularly to an electronic signage system for production management and a display method thereof. Background technique'
  • the traditional management method is to set up a group of grassroots managers such as the squad leader and team leader. Through these squad leaders and team leaders, we directly supervise and manage the grassroots employees at each station.
  • the production equipment is separate from the kanban system. It is necessary to manually send information related to the current working state of the production equipment to the control center of the kanban system.
  • An object of the present invention is to provide an electronic kanban system for production management which is less expensive.
  • Another object of the present invention is to provide a display method for an electronic signage system for production management which can monitor the working state of a production facility in real time.
  • An electronic signage system for production management comprising: a database for storing basic data used by the enterprise for production management; a collecting device for collecting state data of the production units of the enterprise; the server receiving the state data collected by the collecting device, and collecting the state of the collected state
  • the basic data stored in the database is compared and analyzed
  • a display terminal for displaying real-time working status information on the workstation
  • a network that connects a database, a collection device, a server, and a display terminal
  • the collection device can include an ammeter and/or a voltmeter and/or a thermocouple that collects microcurrent during operation of the production device or Micro-voltage
  • the collection device is further provided with a conversion module, and the conversion module converts the micro current or the micro voltage into a production device
  • the measurement of the status data of different production equipment can be collected by using the acquisition device.
  • the status data can be expressed by current or voltage.
  • the voltage can be DC or AC voltage. If the device can directly collect the micro voltage through the voltmeter, the acquisition device can Directly collect DC or AC voltage. If the device can only output micro current, then the micro current can be collected by the ammeter. The micro current will be converted into DC or AC voltage through the conversion module, and then collected by the collector device.
  • the DC or AC voltage of the production equipment If the temperature is changed mainly in the ⁇ , the thermocouple can be used. Due to the temperature difference between the two ends of the thermocouple, a certain micro-voltage will be produced.
  • the ordinary temperature measurement method needs to pass another electric
  • the meter (secondary meter) converts the micro voltage into the temperature of the measured medium.
  • the micro voltage is directly converted into a direct current or an alternating current voltage through the conversion module, and then collected by the collecting device to generate a direct current or alternating current voltage of the production equipment. .
  • the utility model has the advantages that the state data of the production equipment of each station is collected by the collecting device, and the server compares and analyzes the state data with the basic data stored in the database, and the real-time working state information on the station can be obtained.
  • the real-time working status information may include the operating speed of the machine, the temperature of the device, the PH value of the device, the pressure of the device, the flow of the device, the water level of the device, the trip of the device, and whether the device is faulty.
  • the display terminal can select an all-in-one or mobile device with an LCD screen and a terminal function, and install an Android (or other system such as Microsoft, Apple, or a self-developed Kanban browser system) operating system on the display terminal to make the display terminal With human-computer interaction capabilities. At the same time, the use of this system can effectively improve the production efficiency of enterprises and increase the unit production capacity.
  • the database, the display terminal, and the server are all provided with a network Address.
  • the utility model has the beneficial effects that the data transmission between the two is convenient through the network address.
  • the picking device connected to the server through the network may also be included, and the picking device comprises a bar code machine, an electronic device: and a picking computer.
  • the barcode machine and the electronic scale are connected with the picking computer, the picking computer is connected with the server, and the picking computer collects the picking information of the worker and transmits it back to the server.
  • the utility model has the advantages that the strip type and the electronic scale can directly read the type and quantity of the material to be picked up, and the production work orders used for the raw materials, etc., and the picking data can be directly transmitted to the server through the picking computer. Finally, these picking data can be displayed on the display terminal. Compared with the traditional need to attach a paper strip label to the raw material, the use of the picking device is more convenient and safe, and the paper strip can be prevented from being lost or torn.
  • the voice playback unit disposed in the enterprise workshop may be further included.
  • the volume range of the voice playback unit covers the entire workshop, the voice playback unit is connected to the server, and the server receives the information according to each station and the real-time data of the production equipment. ⁇ Determine the content played by the voice playback unit.
  • the beneficial effect is that some production precautions are cyclically played through the voice playback unit, and the workers are always reminded to prevent accidents.
  • the voice playback unit can be used to perform the corresponding computer voice name for the inefficient employees.
  • the display terminal can include a primary management display, a workstation display, and a remote display, and the primary management display, the workstation display, and the remote display are all connected to the server.
  • the beneficial effect is that the workstation display can only display the real-time working status information of the current workstation, and the display terminal can selectively display the information on the workstation display corresponding to the corresponding network address as needed.
  • the server may include one or more of the following units: a voice setting unit, setting a voice content played by the voice playing unit, a playing mode, and a playing occasion;
  • the production equipment state calculation unit calculates the real-time working state information of the production equipment according to the corresponding correspondence data according to the state data collected and output by the collecting device at each station; the information forwarding unit performs the real-time work of the production equipment on the station Status information is sent to the specified location via the public information network;
  • Remote login unit for enterprise administrators to remotely log in, to view the real-time working status of the production equipment at each station;
  • Display control unit for enterprise managers to set the type of data to be displayed on the display terminal
  • the voice content can be set by the voice setting unit, and can include prompt voice, name voice, welcome voice, and the like.
  • the voice setting unit can set the play mode, which can include loop play, single play, timed play, triggered play, and the like.
  • the voice setting unit can also set the timing of the playing. For example, if the production speed of the worker is always slow, the name-name voice playing will be performed. For example, if a production device fails, voice playback will also be performed, and the maintenance worker is reminded to check.
  • the real-time working status of the production equipment at each station can be sent to the management personnel's mobile phone by means of short message, which is convenient for the management personnel to remotely manage, and the management personnel who are on the business trip can also remotely log in through the unit.
  • the far-way login method can be through the WAN or within the LAN. It can be a login based on the HTTP protocol, or it can be a VPN login.
  • an electronic camera can also be included, the electronic camera being located above each station within the enterprise, the electronic camera being coupled to the server via a network.
  • the beneficial effect is that the electronic camera can monitor the production situation at each station in real time, f and the form of the camera is very intuitive, and the management personnel can know the situation at each station in the workshop at a glance through the image.
  • a display method for an electronic signage system for production management comprising the steps of:
  • the correspondence between the state data of the device on the workstation and the different real-time working states is stored as the basic data in the database, and the correspondence relationship is the state data corresponding to the devices in each workstation when they are in different working states.
  • the drawing machine can correspond to different micro currents under different operating speeds; for example, the thermocouples in the furnace can correspond to different micro voltages when the furnace is at different temperatures; for example, the pressure tanks can correspond to different pressures at different pressures.
  • Micro-voltage; different micro-voltages and micro-currents can be converted into corresponding DC or AC voltages, so that the real-time working state of different devices will be related to DC or AC voltage.
  • the collecting device collects the state data of the production device, and transmits the state data in the real-time working state of the production equipment collected by the collecting device to the server;
  • the server receives the state data transmitted by the collecting device, simultaneously reads the basic data and the state data in the database for comparative analysis, and calculates the real-time working state information data of the production device at the corresponding station;
  • the server transmits the real-time working status information data of the production equipment on the station to the display terminal.
  • the beneficial effect is that all the production equipments do not need to be equipped with special measuring equipment, and the corresponding relationship between the different state data of the production equipment in different working states is measured in advance by using different measuring instruments, and the state data can be current or voltage. It means that the voltage can be DC or AC voltage.
  • the kanban system is built, only the corresponding micro current or micro voltage should be measured, and then converted into corresponding state data, then the corresponding working state can be found through the corresponding relationship. The construction cost of the system is greatly reduced.
  • the picking device scans the barcode to obtain the work content data to be carried out by the worker who is coming to pick up the material, and transmits it to the server through the picking computer;
  • the electronic raft collects the weight of the material received by the worker and passes it to the server through the picking computer to confirm the workload.
  • the server confirms the average working speed of the corresponding work content according to the work content data; the server determines the production time limit of the time required for the worker to complete the work after picking, according to the workload and the average working speed, and time counts;
  • the server reports through the voice playback unit.
  • the beneficial effect is that the information of the picking is transmitted to the server through the network, which can effectively prevent the loss of the workers' picking data.
  • the micro-current or thermocouple signal in the operating state of the production device is converted into production status information by the conversion module of the acquisition device and then transmitted to the server.
  • the beneficial effect is that the signals of the micro current and the thermocouple are uniformly converted into a direct current or an alternating current voltage, which is used as a direct current or an alternating current voltage of the device, which is convenient for unified comparative analysis.
  • the primary management display and the workstation display are each provided with an IP address, the server distinguishes by IP address, and then the information on each workstation is transmitted to the main management display for display.
  • the beneficial effect is that the administrator in front of the main management display screen can access the display on the workstation display under an IP address by logging in to the server. Information. This allows managers to adjust the scope of monitoring at any time to effectively understand the production process of the entire enterprise. This understanding includes production status, production speed, work order status, cumulative timeout and so on.
  • Fig. 1 is a schematic view showing the configuration of an electronic signage system for production management according to an embodiment of the present invention.
  • Fig. 2 is a view showing a connection structure of a server of an electronic signage system for production management according to an embodiment of the present invention.
  • Fig. 3 is a view showing the configuration of a picking device for an electronic signage system for production management according to an embodiment of the present invention.
  • Fig. 4 is a flow chart showing a method of displaying an electronic signage system for production management according to an embodiment of the present invention.
  • Fig. 5 is a schematic diagram showing a picking flow of a display method for an electronic signage system for production management according to an embodiment of the present invention. Paid, real ⁇ way
  • the production management electronic signage system comprises: a database 100, a collection device 200, a server 300 and a display terminal, wherein the database 100, the display terminal and the server 300 are all provided with a network address, and the database 100, the server 300 and the display terminal pass The networks are connected together.
  • the database 100 is used for storing basic data used for enterprise production management;
  • the collecting device 200 is configured to collect state data of production stations of the enterprise, wherein the state data can be represented by current or voltage, and the voltage can be DC or AC voltage, in this embodiment, the DC or AC voltage is taken as an example.
  • the acquisition device 200 can use a collector such as E3058F or DAM3039F produced by Altai Technology.
  • the analog input type of the data that can be collected by the E3058F is: mV , V, mA, sampling frequency is 10Hz, digital output is open collector 30V:
  • DAM3039F can collect data input type: thermocouple, V, mV, where thermocouple type includes: J, K, T, E, R, S, B, N, C and WRe5-WRe26, The sampling frequency is 10 Hz, and the digital output is an open collector 30V.
  • the server 300 receives the real-time data collected by the collecting device 200 and compares it with the basic data stored in the database 100.
  • the display terminal is used to display the workstation.
  • the display terminal includes a main management display screen 401, a station display screen 402, and a remote display screen 403.
  • the main management display screen 401, the station display screen 402, and the remote display screen 403 are all connected to the server 300.
  • the station display screen 402 can display only the real-time working status information data of the production device of the current station, and the display terminal can selectively display the information on the station display screen 402 corresponding to the corresponding network address as needed.
  • the main management display screen 401 is for the senior executives in the enterprise to keep abreast of the production status of the enterprise, and the display screen 403 can be a PDA, a smart phone or a laptop computer, etc., and can be used for remote login by a high-level supervisor outside the enterprise. Ways to keep abreast of the company's production status.
  • the voice playback unit 500 is disposed in the enterprise workshop.
  • the volume range of the voice playback unit 500 covers the entire workshop, the voice playback unit 500 is connected to the server 300, and the server 300 picks information and produces according to each station.
  • the device real-time data analysis determines the content played by the voice playback unit 500.
  • the production of the production precautions is repeated through the voice playback unit 500, and the worker is always reminded to prevent the occurrence of work-related injuries.
  • the voice playback unit 500 can be used to perform the corresponding computer voice name for the employees with low work efficiency, which can eliminate communication barriers between the grassroots leaders and employees, reduce the influence of human factors, and can be managed more directly, and the production efficiency is low. In the case of constantly being named by the computer, the employees will actively increase the work rate, which can effectively improve the production efficiency of the entire enterprise.
  • the server 300 includes: a voice setting unit 301, a production device state calculating unit 302, an information forwarding unit 303, a remote login unit 304, and a display control unit 305.
  • the voice setting unit 301, the information forwarding unit 303, and the far The process registration unit 304 and the display control unit 305 are both connected to the production device state calculation unit 302.
  • the voice setting unit 301 is connected to the external voice playback unit 500 for setting the voice content and the playback mode of the voice playback unit 500.
  • the setting process may be automatically set according to the state obtained by the production device state calculation unit 302, or may be manually set by the manager.
  • the production device state calculation unit 302 calculates the production speed of the No.
  • the real-time working state of the device The real-time working state of the device; the information forwarding unit 303 sends the real-time working state information of the production device at each station calculated by the production device state calculating unit 302 to the designated location through the public information network; the remote login unit 304 is the enterprise manager Providing a remote login interface to view the real-time working status of the production equipment at each station; the display control unit 305 is connected to the main management display screen 401, the station display screen 402 and the remote display screen 403 for the enterprise manager to set Displays the type of data that needs to be displayed on the terminal.
  • the real-time data of each station production equipment is collected by the collection device 200, and after the server 300 is divided, the real-time working status information on the station can be obtained, and the real-time working status information can include the running speed and work of the machine equipment. Temperature and equipment failure.
  • the display terminal can be an all-in-one or mobile device with an LCD screen and a terminal function. After the Android operating system is installed on the display terminal (there can be other systems such as Microsoft, Apple or the self-developed Kanban browser system), the display terminal has Human-computer interaction function. Give the database! 00.
  • the display terminal and the server 300 will set the network address, which makes the transmission and acquisition of the teaching data more convenient.
  • the voice content can be set by the voice setting unit 301, and can include a prompt voice, a name voice, a welcome voice, and the like.
  • the voice setting unit 301 can set the playing mode, which can include loop playing, single play, timed play, triggered play, etc., and the voice setting unit 301 can also set the playing time. For example, if the production speed of the worker is always slow, the name playing voice will be played. For example, if a production device fails, voice playback will also be performed, and the maintenance worker is reminded to check.
  • the real-time working status information of the production equipment on the workstation can be sent to the management personnel's mobile phone by means of short message, or can also send the mail to the tablet computer or the laptop computer, so that the management personnel can remotely manage.
  • the manager who is on a business trip can also remotely log in to the enterprise server 300 through the remote login unit to remotely view the real-time status of each station.
  • the acquisition device 200 includes an ammeter or voltmeter or heat A galvanic couple, an ammeter or a voltmeter or a thermocouple measures the microcurrent, microvoltage or microvoltage during operation of the production equipment.
  • the concentrating device 200 can also be provided with a conversion module, the conversion module is connected with an ammeter or a thermocouple, and the conversion module is micro The current or micro voltage is converted to a direct current or alternating current voltage.
  • the conversion module can adopt the prior art, for example, the current voltage to 4 module of the model WP-202IC220 1212 produced by Guangzhou Xinggong Intelligent Technology Co., Ltd.
  • the measurement of different data of the production equipment can be replaced by an ammeter or a voltmeter or a micro-current or a micro-voltage measured by a thermocouple, and then the micro-current or micro-voltage is converted into a direct current or an alternating voltage through the conversion module to generate a direct current of the production equipment. Or an alternating current such as a drawing machine.
  • an alternating current such as a drawing machine.
  • the speed of the drawing machine is 60M/MIN during normal operation
  • the size of the direct current or alternating voltage of the unwinding device collected by the collecting device to the drawing machine is 6V
  • the drawing machine is When the speed is 30M7 MIN, the DC or AC voltage at the unwinding device of the drawing device collected by the collecting device is 3V.
  • the speed of the drawing machine is 50M/MIN, the collecting device is collected and pulled.
  • the magnitude of the DC or AC voltage at the unwinding device of the machine is 5V.
  • the temperature in the oven will be different.
  • the temperature change in the oven can be measured by the thermocouple.
  • the micro voltage generated by the thermocouple is 0, 2m is converted by the conversion module.
  • the DC or AC voltage finally collected by the device 200 is 6V.
  • the micro voltage generated by the thermocouple is 0,3 ⁇ , after the conversion module is converted, the DC device finally collected by the collecting device 200 or The AC voltage is 9V.
  • the micro voltage generated by the thermocouple is 0, 4mV. After the conversion module is converted, the DC or AC voltage finally collected by the acquisition device 200 is 12V.
  • the refrigeration equipment is required to maintain power supply, and the DC or AC voltage of the air compressor of the refrigeration equipment can be non-zero when the normal operation is set on the production equipment state calculation unit 302. If the faulty device is not working, the DC or AC voltage of the air compressor is zero.
  • the collecting device 200 collects the DC or AC voltage of the air compressor of the refrigeration device is zero, the production equipment state calculating unit 302 Refrigeration equipment failure can be obtained by calculation.
  • a picking device 600 connected to the server 300 via a network is also included.
  • the picking device 600 includes a bar code machine 601, an electronic pick-up scale 602 and a picking computer 603, a bar code machine 601, and an electronic unit.
  • the scale 602 is connected to the picking computer 603, and the picking computer 603 is connected to the server 300.
  • the barcode machine 601 and the electronic scale 602 the type and quantity of the material to be picked up, the production work order for the raw materials, and the like can be directly read, and the picking data can be directly transmitted to the server 300 through the picking computer 603, and finally These picking data can be displayed on the display terminal.
  • the use of the picking device 600 is more convenient and safer than the conventional need to attach a strip of label to the stock, which prevents the loss of the strip or street damage.
  • an electronic camera (not shown) is further included, and the electronic camera is located above each station of the enterprise, so that the employee and the equipment can be completely photographed at the workstation, and the electronic camera can pass through the internal LAN of the enterprise.
  • the network is connected to the server.
  • FIG. 4 to 5 are schematic views showing the flow of an electronic signage system for production management according to an embodiment of the present invention.
  • the display method of the electronic signage system for production management includes the following steps:
  • Step S101 Store the correspondence between the DC or AC voltage of the device on the workstation and different real-time working states as the basic data in the database! In 00, the corresponding relationship is the voltage corresponding to the device at each station in different working states.
  • Step S102 The collecting device 200 collects the DC or AC voltage of the production device, and transmits the DC or AC voltage in the working state of the production device collected by the collecting device to the server; if the device can directly collect the micro voltage, the collecting device The output DC or AC voltage can be directly collected. If the device can only output micro current or only the micro voltage measured by the thermocouple, the micro current or micro voltage measured by the ammeter or thermocouple will be converted into DC by the conversion module. Or AC voltage, and then collect DC or AC voltage through the acquisition device. If the voltage of the AC or DC voltage is too small, you can use the advanced _ line amplification process to enter the _ line set.
  • Step S103 The server 300 receives the DC or AC voltage transmitted from the collection device 200, and simultaneously reads the basic data in the database 100 and compares the DC or AC voltage to calculate the real-time working state information of the production device at the corresponding station. data; Step S104: The server 300 transmits the real-time working state information data of the production equipment on the workstation to the display terminal for display.
  • step S201 the picking device 600 scans the barcode to obtain work content data to be performed by the worker who is coming to pick the work, and The picking computer 603 is delivered to the server 300;
  • Step S202 The electronic weight scale 602 obtains the weight of the material received by the worker, and transmits it to the server 300 through the picking computer 603, thereby confirming the workload;
  • Step S203 The server 300 confirms the corresponding work content according to the work content data.
  • Step S204 The server 300 determines the production time limit of the time required for the worker to complete the work after picking the work according to the workload and the average working speed, and time counts;
  • Step S205 When the production time limit is approaching, the server 300 broadcasts through the voice playing unit 500.
  • the information of the picking is transmitted to the server 300 through the network, which can effectively prevent the loss of the picking data.
  • the picking data is transmitted through the network throughout the working process, and does not need to be recorded on a piece of paper or a notebook, thereby reducing data loss. happening.
  • both the primary management display 401 and the workstation display 402 are provided with IP addresses, the server 300 distinguishes by IP addresses, and the information on each workstation is then transmitted to the primary management display 401 for display.
  • the administrator in front of the main management display 401 can log in to the server 300 to retrieve the information displayed on the station display 402 under an IP address. This allows managers to adjust the scope of monitoring at any time. Effectively understand the production process of the entire enterprise, this understanding includes production status, production speed, work order status, cumulative timeout and so on.

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  • General Engineering & Computer Science (AREA)
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  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
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Abstract

Disclosed are an electronic Kanban system for production management and a display method therefor. The electronic Kanban system for production management comprises: a database, a collection device, a server, a display terminal and a network connecting the database, the collection device, the server and the display terminal together, wherein the collection device may comprise an ammeter and/or a voltmeter and/or a thermocouple. The ammeter, the voltmeter and the thermocouple collect the micro-current or micro-voltage when production equipment operates. A conversion module is also provided on the collection device. The conversion module converts the micro-current or the micro-voltage into state data. The measurement of state data of different production equipment can all be collected using the collection device. After the server performs contrastive analysis on the state data and basic data stored in a database, real-time operation state information on a station can be obtained. By means of this real-time operation state information, this system can improve the production efficiency of an enterprise, and the unit capacity can be improved.

Description

生产管理用电子看板系统及其显示方法  Electronic kanban system for production management and display method thereof
本发明涉及工业生产管理系统领域,尤其涉及一种用于生产管理 用的电子看板系统及其显示方法。 背景技术' The present invention relates to the field of industrial production management systems, and more particularly to an electronic signage system for production management and a display method thereof. Background technique'
随着中国加入 WTO, 企业之间面临的竟争也越来越激烈。 加强 生产管理,提高生产效率是企业提高巿场竟争力的关键。 在企业的生 产过程当中, 传统的管理方法是设置一批例如班长、 组长之类的基层 管理人员。通过这些班长和组长去直接监督和管理各个工位上的基层 员工。  As China joins the WTO, the competition between enterprises is becoming more and more fierce. Strengthening production management and improving production efficiency are the key to improving the competitiveness of the market. In the production process of enterprises, the traditional management method is to set up a group of grassroots managers such as the squad leader and team leader. Through these squad leaders and team leaders, we directly supervise and manage the grassroots employees at each station.
当前,市场上也开始出现一些用于企业生产管理用的电子看板系 统, 但是这些传统的电子看板系统, 还是有一些缺点:  At present, some electronic kanban systems for enterprise production management have begun to appear in the market, but these traditional electronic kanban systems still have some shortcomings:
1、 生产设备与看板系统是分离的, 需要通过人工输入, 将与生 产设备的当前工作状态有关的信息发送到看板系统的控制中心。  1. The production equipment is separate from the kanban system. It is necessary to manually send information related to the current working state of the production equipment to the control center of the kanban system.
2、 使用传统电子看板系统, 如果需要知道生产设备当前工作状 态的一些数据, 需要用专门的测量仪器, 例如, 需要测量加工线材的 速度, 就需要用速度传感器来测量线材出料时的速度, 如需要测量加 工药片的速度, 就需要用红外探测器来控制出药口排出药品的个数。 但是这种情况下, 不同设备就需要不同的测量仪器。 同一设备需要不 同数据的时候, 就需要多台测量仪器。 所以, 传统的电子看板系统搭 建起来非常复杂, 成本也非常高。 发明内容  2, using the traditional electronic signage system, if you need to know some data of the current working state of the production equipment, you need to use a special measuring instrument, for example, you need to measure the speed of the processing wire, you need to use the speed sensor to measure the speed of the wire when discharging, If you need to measure the speed of processing tablets, you need to use infrared detectors to control the number of drugs discharged from the mouth. However, in this case, different instruments require different measuring instruments. When the same device requires different data, multiple measuring instruments are required. Therefore, the traditional electronic signage system is very complicated to build and the cost is very high. Summary of the invention
本发明的目的是要提供一种成本较低的生产管理用电子看板系 统。  SUMMARY OF THE INVENTION An object of the present invention is to provide an electronic kanban system for production management which is less expensive.
本发明的另一个目的是要提供一种可以实时监控生产设备工作 状态的生产管理用电子看板系统的显示方法。  Another object of the present invention is to provide a display method for an electronic signage system for production management which can monitor the working state of a production facility in real time.
根据本申请的一个方面提供的生产管理用电子看板系统, 其包 括: 数据库, 用于存储企业生产管理所用的基础数据; 采集装置, 用于采集企业各工位生产设^^的状态数据; 服务器,接收采集装置釆集的状态数据, 将采集到的状态数椐与 存储在数椐库当中的基础数据进行对比分析; An electronic signage system for production management according to an aspect of the present application, comprising: a database for storing basic data used by the enterprise for production management; a collecting device for collecting state data of the production units of the enterprise; the server receiving the state data collected by the collecting device, and collecting the state of the collected state The basic data stored in the database is compared and analyzed;
显示终端, 用于显示工位上的实时工作状态信息; 以及  a display terminal for displaying real-time working status information on the workstation;
将数据库、 采集装置、 服务器和显示终端连接在一起的网络, 采集装置可包括电流表和 /或电压表和 /或热电偶, 所述电流表、 电压表和热电偶采集生产设备工作时的微电流或者微电压,所述采集 装置上还设有转换模块,转换模块将微电流或者微电压转换成生产设 A network that connects a database, a collection device, a server, and a display terminal, the collection device can include an ammeter and/or a voltmeter and/or a thermocouple that collects microcurrent during operation of the production device or Micro-voltage, the collection device is further provided with a conversion module, and the conversion module converts the micro current or the micro voltage into a production device
-备的状态信息。 - Status information of the backup.
不同生产设备的状态数据的测量均可以使用采集装置来采集,状 态数据可以用电流或者电压来表示, 电压可以是直流或者交流电压, 如果设备可以直接通过电压表采集到微电压,则采集装置可以直接采 集到直流或者交流电压, 如果设备只可以输出微电流的时候, 那么可 以通过电流表釆集到微电流,微电流会先经过转换模块转换成直流或 者交流电压, 再通过釆集装置采集, 生成生产设备的直流或者交流电 压; 如果设^^内主要是温度变化的时候, 可以使用热电偶, 由于热电 偶两端的温差, 会产一定的微电压, 普通的测温方法是需要另外通过 一个电气仪表(二次仪表)将微电压转换成被测介质的温度, 本发明 中将微电压直接先经过转换模块转换成直流或者交流电压,再通过采 集装置釆集, 生成生产设备的直流或者交流电压。  The measurement of the status data of different production equipment can be collected by using the acquisition device. The status data can be expressed by current or voltage. The voltage can be DC or AC voltage. If the device can directly collect the micro voltage through the voltmeter, the acquisition device can Directly collect DC or AC voltage. If the device can only output micro current, then the micro current can be collected by the ammeter. The micro current will be converted into DC or AC voltage through the conversion module, and then collected by the collector device. The DC or AC voltage of the production equipment; If the temperature is changed mainly in the ^^, the thermocouple can be used. Due to the temperature difference between the two ends of the thermocouple, a certain micro-voltage will be produced. The ordinary temperature measurement method needs to pass another electric The meter (secondary meter) converts the micro voltage into the temperature of the measured medium. In the present invention, the micro voltage is directly converted into a direct current or an alternating current voltage through the conversion module, and then collected by the collecting device to generate a direct current or alternating current voltage of the production equipment. .
其有益效果是, 通过采集装置来采集各工位生产设备的状态数 据, 服.务器将状态数据与数据库当中存储的基础数据进行对比分析 后, 可以得到工位上的实时工作状态信息, 这些实时工作状态信息可 以包括机器设备的运行速度、 设备温度、 设备 PH值、 设备 ·压力、 设 备流量、 设备水位、 设备跳闸,以及设备是否故障等。 显示终端可以 选用带液晶屏和终端功能的一体机或者是移动设备,在显示终端上安 装安卓(还可以是其他系统例如微软, 苹果, 或者自行研发看板浏览 器系统)操作系统后, 使得显示终端与具有人机交互功能。 同时, 使 用本系统可以有效的提高企业的生产效率, 提高单位产能。  The utility model has the advantages that the state data of the production equipment of each station is collected by the collecting device, and the server compares and analyzes the state data with the basic data stored in the database, and the real-time working state information on the station can be obtained. The real-time working status information may include the operating speed of the machine, the temperature of the device, the PH value of the device, the pressure of the device, the flow of the device, the water level of the device, the trip of the device, and whether the device is faulty. The display terminal can select an all-in-one or mobile device with an LCD screen and a terminal function, and install an Android (or other system such as Microsoft, Apple, or a self-developed Kanban browser system) operating system on the display terminal to make the display terminal With human-computer interaction capabilities. At the same time, the use of this system can effectively improve the production efficiency of enterprises and increase the unit production capacity.
在一些实施方式中, 数据库,显示终端和服务器均设置有网络地 址。 其有益效果是, 通过网络地址方便相互之间的数据传输 在一些实施方式中, 还可包括通过网络与服务器连接的领料装 置, 领料装置包括条_码机、 电子砰: 和领料电脑, 条码机和电子砰秤 均与领料电脑连接, 领料电脑与服务器连接, 领料电脑收集工人的领 料信息并传回到服务器。 其有益效果是, 通过条^ ¾机和电子砰秤可以 直接读取领料的种类、数量以及此原料用于的生产工单等等, 这些领 料数据可以直接通过领料电脑传递到服务器当中,最终这些领料数据 可以显示在显示终端上。相对于传统的需要在原料上贴上纸条标签而 言, 使用领料装置更加方便和安全, 可以防止纸条丟失或者撕毁的情 况。 In some embodiments, the database, the display terminal, and the server are all provided with a network Address. The utility model has the beneficial effects that the data transmission between the two is convenient through the network address. In some embodiments, the picking device connected to the server through the network may also be included, and the picking device comprises a bar code machine, an electronic device: and a picking computer. The barcode machine and the electronic scale are connected with the picking computer, the picking computer is connected with the server, and the picking computer collects the picking information of the worker and transmits it back to the server. The utility model has the advantages that the strip type and the electronic scale can directly read the type and quantity of the material to be picked up, and the production work orders used for the raw materials, etc., and the picking data can be directly transmitted to the server through the picking computer. Finally, these picking data can be displayed on the display terminal. Compared with the traditional need to attach a paper strip label to the raw material, the use of the picking device is more convenient and safe, and the paper strip can be prevented from being lost or torn.
在一些实施方式中, 还可包括设置于企业车间内的语音播放单 元, 语音播放单元的音量范围覆盖整个车间,语音播放单元与服务器 连接,服务器根据各工位领料信息及生产设备实时数据分柝决定语音 播放单元播放的内容。 其有益效杲是, 通过.语音播放单元来循环播放 一些生产注意事项, 时刻提醒工人注意, 防止工伤事故的发生。 同时 可以通过语音播放单元来对工作效率低下的员工进行相应电脑语音 点名。  In some embodiments, the voice playback unit disposed in the enterprise workshop may be further included. The volume range of the voice playback unit covers the entire workshop, the voice playback unit is connected to the server, and the server receives the information according to each station and the real-time data of the production equipment.柝Determine the content played by the voice playback unit. The beneficial effect is that some production precautions are cyclically played through the voice playback unit, and the workers are always reminded to prevent accidents. At the same time, the voice playback unit can be used to perform the corresponding computer voice name for the inefficient employees.
在一些实施方式中, 显示终端可包括主管理显示屏、 工位显示屏 和远程显示屏, 主管理显示屏、 工位显示屏和远程显示屏均与服务器 连接。 其有益效果是, 工位显示屏可以只显示当前工位的实时工作状 态信息数椐,显示终端上可以根据需要选择性的显示相应网络地址对 应的工位显示屏上的信息。  In some embodiments, the display terminal can include a primary management display, a workstation display, and a remote display, and the primary management display, the workstation display, and the remote display are all connected to the server. The beneficial effect is that the workstation display can only display the real-time working status information of the current workstation, and the display terminal can selectively display the information on the workstation display corresponding to the corresponding network address as needed.
在一些实施方式中, 服务器可包括以下的一个或多个单元: 语音设置单元,设置所述话音播放单元播放的语音内容、播放方 式及播放时机;  In some embodiments, the server may include one or more of the following units: a voice setting unit, setting a voice content played by the voice playing unit, a playing mode, and a playing occasion;
生产设备状态计算单元,根据各工位上采集装置采集输出的状态 数据, 再依据相应的对应关系计算生产设,备的实时工作状态信息; 信息转发单元,将工位上的生产设备的实时工作状态信息通过公 共信息网络发送到指定位置;  The production equipment state calculation unit calculates the real-time working state information of the production equipment according to the corresponding correspondence data according to the state data collected and output by the collecting device at each station; the information forwarding unit performs the real-time work of the production equipment on the station Status information is sent to the specified location via the public information network;
远程登陆单元, 供企业管理者远程登陆, 查看各工位上的生产设 备的实时工作状态; 以及 显示控制单元,供企业管理者用于设置显示终端上需要显示的数 据类型 Remote login unit, for enterprise administrators to remotely log in, to view the real-time working status of the production equipment at each station; Display control unit for enterprise managers to set the type of data to be displayed on the display terminal
其有益效杲是, 通过语音设置单元可以设置语音内容, 可以包括 提示语音、 点名语音、 迎宾语音等等。 同时语音设置单元可以设置播 放方式, 可以包括循环播放、 单一播放、 定时播放、 触发式播放.等。 同时语音设置单元还可以设置播放的时机,例如有工人生产速度一直 很慢会进行点名语音播放,例如某台生产设备产生故障也会进行语音 播放, 提醒维修工人前去查看。 同时, 通过信息转发单元, 各工位上 的生产设备的实时工作状态可以用短信的形式发送到管理人员的手 机上,便于管理人员远程管理, 在外出差的管理人员也可以通过远程 登陆单元, 远程登陆到企业的服务器上, 远程查看各工位上生产设备 的实时工作状态。远 -程登陆的方式可以是通过广域网间的, 也可以是 局域网内的。 可以是基于 HTTP协议的登陆, 也可以是 VPN登陆。  The beneficial effect is that the voice content can be set by the voice setting unit, and can include prompt voice, name voice, welcome voice, and the like. At the same time, the voice setting unit can set the play mode, which can include loop play, single play, timed play, triggered play, and the like. At the same time, the voice setting unit can also set the timing of the playing. For example, if the production speed of the worker is always slow, the name-name voice playing will be performed. For example, if a production device fails, voice playback will also be performed, and the maintenance worker is reminded to check. At the same time, through the information forwarding unit, the real-time working status of the production equipment at each station can be sent to the management personnel's mobile phone by means of short message, which is convenient for the management personnel to remotely manage, and the management personnel who are on the business trip can also remotely log in through the unit. Log in to the enterprise server and remotely view the real-time working status of the production equipment at each station. The far-way login method can be through the WAN or within the LAN. It can be a login based on the HTTP protocol, or it can be a VPN login.
在一些实施方式中,还可包括电子摄像头, 电子摄像头位于企业 内各工位上方, 所述电子摄像头通过网络与服务器连接。 其有益效果 是, 通过电子摄像头可以实时监控各个工位上的生产情况, f 且摄像 的形式非常的直观,管理人员通过影像可以一目了然的知道车间时各 个工位上的情况。  In some embodiments, an electronic camera can also be included, the electronic camera being located above each station within the enterprise, the electronic camera being coupled to the server via a network. The beneficial effect is that the electronic camera can monitor the production situation at each station in real time, f and the form of the camera is very intuitive, and the management personnel can know the situation at each station in the workshop at a glance through the image.
根据本申请的另一个方面,提供的生产管理用电子看板系统的显 示方法, 其包括如下步骤:  According to another aspect of the present application, there is provided a display method for an electronic signage system for production management, comprising the steps of:
将工位上的设备的状态数据与不同的实时工作状态的对应关系 作为基础数据存储在数据库当中,对应关系为每个工位上的设备在不 同工作状态的时候所对应的状态数据。例如拉拔机在不同运行速度的 状态下可以对应不同的微电流;例如熔炉在不同的温度下时熔炉内的 热电偶可以对应不同的微电压;例如压力罐在不同压力的时候可以对 应不同的微电压;不同的微电压和微电流又可以转换成相应的直流或 者交流电压,这样不同设备的实时工作状态就会与直流或者交流电压 形成对应关系, 这些对应关系会在设备安装之前即进行相应的测量, 将测量好的对应关系作为存储在数据库当中的基础数据。  The correspondence between the state data of the device on the workstation and the different real-time working states is stored as the basic data in the database, and the correspondence relationship is the state data corresponding to the devices in each workstation when they are in different working states. For example, the drawing machine can correspond to different micro currents under different operating speeds; for example, the thermocouples in the furnace can correspond to different micro voltages when the furnace is at different temperatures; for example, the pressure tanks can correspond to different pressures at different pressures. Micro-voltage; different micro-voltages and micro-currents can be converted into corresponding DC or AC voltages, so that the real-time working state of different devices will be related to DC or AC voltage. These correspondences will be corresponding before the device is installed. The measurement, the measured correspondence is used as the basic data stored in the database.
采集装置采集生产设 的状态数据,将采集装置采集到的生产设 备实时工作状态下的状态数据传递到服务器中; 服务器接收采集装置传来的状态数据,同时读取数据库当中的基 础数据与状态数据进行对比分析,计算出相应工位上的生产设备的实 时工作状态信息数据; The collecting device collects the state data of the production device, and transmits the state data in the real-time working state of the production equipment collected by the collecting device to the server; The server receives the state data transmitted by the collecting device, simultaneously reads the basic data and the state data in the database for comparative analysis, and calculates the real-time working state information data of the production device at the corresponding station;
服务器将工位上的生产设备的实时工作状态信息数据传递到显 示终端当中显示。  The server transmits the real-time working status information data of the production equipment on the station to the display terminal.
其有益效果是, 所有的生产设备都不需要配备专用的测量设备, 预先用不同的测量仪器将生产设备在不同工作状态时候的不同状态 数据的对应关系测量出来, 状态数据可以用电流或者电压来表示, 电 压可以是直流或者交流电压, 这样搭建看板系统的时候, 只需要测量 出相应的微电流或者微电压, 再转换成相应的状态数据后, 就可以通 过对应关系找出相应的工作状态。 系统的搭建成本大大降低了。  The beneficial effect is that all the production equipments do not need to be equipped with special measuring equipment, and the corresponding relationship between the different state data of the production equipment in different working states is measured in advance by using different measuring instruments, and the state data can be current or voltage. It means that the voltage can be DC or AC voltage. When the kanban system is built, only the corresponding micro current or micro voltage should be measured, and then converted into corresponding state data, then the corresponding working state can be found through the corresponding relationship. The construction cost of the system is greatly reduced.
在一些实施方式中, 还可以包括如下步驟:  In some embodiments, the following steps may also be included:
领料装置通过扫描条形码,获取前来领料的工人所在工位将要进 行的工作内容数据, 并经领料电脑传递到服务器中;  The picking device scans the barcode to obtain the work content data to be carried out by the worker who is coming to pick up the material, and transmits it to the server through the picking computer;
电子坪种获取工人所领材料的重量,并通过领料电脑传递到服务 器中, 从而确认工作量  The electronic raft collects the weight of the material received by the worker and passes it to the server through the picking computer to confirm the workload.
服务器按照工作内容数据确认相应工作内容的平均工作速度; 服务器按照工作量和平均的工作速度,确定工人从领料后完成工 作所需时间的生产时限, 并计时;  The server confirms the average working speed of the corresponding work content according to the work content data; the server determines the production time limit of the time required for the worker to complete the work after picking, according to the workload and the average working speed, and time counts;
在生产时限将至的时候, 服务器通过语音播放单元进行 报。 其有益效果是, 领料的信息通过网络传输到服务器当中, 可以有 效防止工人领料数据的丢失。  When the production time limit is approaching, the server reports through the voice playback unit. The beneficial effect is that the information of the picking is transmitted to the server through the network, which can effectively prevent the loss of the workers' picking data.
在一些实施方式中,生产设备工作状态下的微电流或者热电偶的 信号经过采集装置的转换模块转换成生产设^^状态信息,再传递到服 务器当中。  In some embodiments, the micro-current or thermocouple signal in the operating state of the production device is converted into production status information by the conversion module of the acquisition device and then transmitted to the server.
其有益效果是,将微电流和热电偶的信号统一转换成直流或者交 流电压, 作为设备的直流或者交流电压, 便于统一对比分析。  The beneficial effect is that the signals of the micro current and the thermocouple are uniformly converted into a direct current or an alternating current voltage, which is used as a direct current or an alternating current voltage of the device, which is convenient for unified comparative analysis.
在一些实施方式中,主管理显示屏和工位显示屏均设有 IP地址, 服务器通过 IP地址来区分, 然后将各工位上的信息传递到主管理显 示屏当中进行显示。 其有益效果是, 主管理显示屏前的管理人员可以 通过登陆服务器, 就可以调取某个 IP地址下的工位显示屏上显示的 信息。 从而使得管理人员可以随时的调整监控的范围 有效的达到对 整个企业的生产过程的了解, 这个了解包括生产状态, 生产速度、 工 单进行情况、 累计超时情况等等。 附图说明 In some embodiments, the primary management display and the workstation display are each provided with an IP address, the server distinguishes by IP address, and then the information on each workstation is transmitted to the main management display for display. The beneficial effect is that the administrator in front of the main management display screen can access the display on the workstation display under an IP address by logging in to the server. Information. This allows managers to adjust the scope of monitoring at any time to effectively understand the production process of the entire enterprise. This understanding includes production status, production speed, work order status, cumulative timeout and so on. DRAWINGS
图 1 为本发明一实施方式的生产管理用电子看板系统的结构示 意图。  Fig. 1 is a schematic view showing the configuration of an electronic signage system for production management according to an embodiment of the present invention.
图 2 为本发明一实施方式的生产管理用电子看板系统的服务器 的连接结构示意图。  Fig. 2 is a view showing a connection structure of a server of an electronic signage system for production management according to an embodiment of the present invention.
图 3 为本发明一实施方式的生产管理用电子看板系统的领料装 置的结构示意图。  Fig. 3 is a view showing the configuration of a picking device for an electronic signage system for production management according to an embodiment of the present invention.
图 4 为本发明一实施方式的生产管理用电子看板系统显示方法 的流程示意图。  Fig. 4 is a flow chart showing a method of displaying an electronic signage system for production management according to an embodiment of the present invention.
图 5 为本发明一实施方式的生产管理用电子看板系统显示方法 的领料流程的示意图。 具付、实 ^方式  Fig. 5 is a schematic diagram showing a picking flow of a display method for an electronic signage system for production management according to an embodiment of the present invention. Paid, real ^ way
下面结合附图对本发明的实施方式作进一步详细的说明。  Embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
图 1 图 3 示意性的显示了才 据本发明的一种实施方式的生产管 理用电子看板系统。 参见图 I , 该生产管理用电子看板系统包括: 数 据库 100 , 采集装置 200 , 服务器 300和显示终端, 其中数据库 100、 显示终端和服务器 300均设置有网络地址, 数据库 100、 服务器 300 和显示终端通过网络连接在一起。 数据库 100, 用于存储企业生产管 理所用的基础数据; 采集装置 200, 用于采集企业各工位生产设 -备的 状态数据, 这里的状态数据可以用电流或者电压来表示, 电压可以是 直流或者交流电压, 本实施例中以直流或者交流电压为例进行说明, 这里的采集装置 200 可以采用例如阿尔泰科技生产的 E3058F 或者 DAM3039F等型号的采集器, E3058F可以采集数据的模拟量输入类 型为: mV、 V、 mA, 采样频率为 10Hz, 数字量输出为集电极开路 30V: DAM3039F可以釆集的数据的输入类型为: 热电偶, V, mV, 其中,热电偶类型包括: J , K, T、 E、 R、 S、 B、 N、 C和 WRe5- WRe26, 采样频率为 10Hz, 数字量输出为集电极开路 30V; 服务器 300,接收 采集装置 200采集的实时数据,将其与存储在数据库 100当中的基础 数据进行对比分析;显示终端,用于显示工位上的实时工作状态信息。 显示终端包括主管理显示屏 401、工位显示屏 402和远程显示屏 403, 主管理显示屏 401、工位显示屏 402和远程.显示屏 403均与服务器 300 连接。工位显示屏 402可以只显示当前工位的生产设备的实时工作状 态信息数据,显示终端上可以根据需要选择性的显示相应网络地址对 应的工位显示屏 402上的信息。主管理显示屏 401供在企业内部的高 阶主管随时了解企业的生产状况, 远^!显示屏 403可以是 PDA、 智 能手机或者笔记本电脑等,用于在企业外部高阶主管可以通过远程登 陆的方式随时了解到企业的生产状况。 1 and 3 schematically show an electronic signage system for production management according to an embodiment of the present invention. Referring to FIG. 1, the production management electronic signage system comprises: a database 100, a collection device 200, a server 300 and a display terminal, wherein the database 100, the display terminal and the server 300 are all provided with a network address, and the database 100, the server 300 and the display terminal pass The networks are connected together. The database 100 is used for storing basic data used for enterprise production management; the collecting device 200 is configured to collect state data of production stations of the enterprise, wherein the state data can be represented by current or voltage, and the voltage can be DC or AC voltage, in this embodiment, the DC or AC voltage is taken as an example. The acquisition device 200 can use a collector such as E3058F or DAM3039F produced by Altai Technology. The analog input type of the data that can be collected by the E3058F is: mV , V, mA, sampling frequency is 10Hz, digital output is open collector 30V: DAM3039F can collect data input type: thermocouple, V, mV, where thermocouple type includes: J, K, T, E, R, S, B, N, C and WRe5-WRe26, The sampling frequency is 10 Hz, and the digital output is an open collector 30V. The server 300 receives the real-time data collected by the collecting device 200 and compares it with the basic data stored in the database 100. The display terminal is used to display the workstation. Real-time working status information. The display terminal includes a main management display screen 401, a station display screen 402, and a remote display screen 403. The main management display screen 401, the station display screen 402, and the remote display screen 403 are all connected to the server 300. The station display screen 402 can display only the real-time working status information data of the production device of the current station, and the display terminal can selectively display the information on the station display screen 402 corresponding to the corresponding network address as needed. The main management display screen 401 is for the senior executives in the enterprise to keep abreast of the production status of the enterprise, and the display screen 403 can be a PDA, a smart phone or a laptop computer, etc., and can be used for remote login by a high-level supervisor outside the enterprise. Ways to keep abreast of the company's production status.
在一些实施例当中 , 还包括设置于企业车间内的语音播放单元 500,语音播放单元 500的音量范围覆盖整个车间,语音播放单元 500 与服务器 300连接,服务器 300根据各工位领料信息及生产设备实时 数据分析决定语音播放单元 500播放的内容。 通过语音播放单元 500 来循环播放一些生产注意事项, 时刻提醒工人注意, 防止工伤事项的 发生。同时可以通过语音播放单元 500来对工作效率低下的员工进行 相应电脑语音点名, 这样可以消除基层领导和员工之间的交流障碍, 减少人情因素的影响, 可以更为直接的进行管理, 生产效率低下的员 工在不断的被电脑点名的情况下, 就会主动的提高工作速率, 从 可 以有效的提高了整个企业的生产效率。  In some embodiments, the voice playback unit 500 is disposed in the enterprise workshop. The volume range of the voice playback unit 500 covers the entire workshop, the voice playback unit 500 is connected to the server 300, and the server 300 picks information and produces according to each station. The device real-time data analysis determines the content played by the voice playback unit 500. The production of the production precautions is repeated through the voice playback unit 500, and the worker is always reminded to prevent the occurrence of work-related injuries. At the same time, the voice playback unit 500 can be used to perform the corresponding computer voice name for the employees with low work efficiency, which can eliminate communication barriers between the grassroots leaders and employees, reduce the influence of human factors, and can be managed more directly, and the production efficiency is low. In the case of constantly being named by the computer, the employees will actively increase the work rate, which can effectively improve the production efficiency of the entire enterprise.
其中, 参见图 2 , 服务器 300包括: 语音设置单元 301、 生产设 备状态计算单元 302、 信息转发单元 303、 远程登陆单元 304和显示 控制单元 305„ 其中, 语音设置单元 301、 信息转发单元 303、 远-程 登陆单元 304和显示控制单元 305均与生产设备状态计算单元 302相 连接, 语音设置单元 301与外部的话音播放单元 500数据连接, 用于 设置话音播放单元 500播放的语音内容、播放方式及播放时机。设置 过程可以是根据生产设备状态计算单元 302得到的状态自动设置,也 可以是管理人员的手动设置, 例如, 生产设备状态计算单元 302计算 出 4号拉拔机的生产速度为 30M/ MIN时, 就会向语音设置单元 301 发送一个信号, 使得话音播放单元 500播放话音 "4号拉拔机低于平 均工作速度, 请加油!,,, 当生产设备状态计算单元 302计算出 3号冷 藏设 ^的温度为大于 5摄氏度, 为机器故障的时候, 就会向语音设置 单元 301发送一个信号, 使得话音播放单元 500播放话音 "3号冷藏 设备机器故障, 请检修人员及时检修"; 生产设备状态计算单元 302 与釆集装置 200数据连接,根据各工位上采集装置 200釆集输出的直 流或者交流电压, 据相应的比例计算生产设备的实时工作状态; 信 息转发单元 303, 将生产设备状态计算单元 302计算出来的各工位上 的生产设备的实时工作状态信息通过公共信息网络发送到指定位置; 远程登陆单元 304 为企业管理者提供远程登陆的界面以查看各工位 上的生产设备的实时工作状态; 显示控制单元 305 与主管理显示屏 401 , 工位显示屏 402和远程显示屏 403数据连接, 供企业管理者用 于设置显示终端上需要显示的数据类型。 Referring to FIG. 2, the server 300 includes: a voice setting unit 301, a production device state calculating unit 302, an information forwarding unit 303, a remote login unit 304, and a display control unit 305. wherein, the voice setting unit 301, the information forwarding unit 303, and the far The process registration unit 304 and the display control unit 305 are both connected to the production device state calculation unit 302. The voice setting unit 301 is connected to the external voice playback unit 500 for setting the voice content and the playback mode of the voice playback unit 500. The setting process may be automatically set according to the state obtained by the production device state calculation unit 302, or may be manually set by the manager. For example, the production device state calculation unit 302 calculates the production speed of the No. 4 drawing machine to be 30 M/ In the case of MIN, a signal is sent to the voice setting unit 301, so that the voice playback unit 500 plays the voice "the number 4 drawing machine is lower than the flat All work speed, please cheer! When the production equipment state calculation unit 302 calculates that the temperature of the No. 3 refrigerating device is greater than 5 degrees Celsius, and the machine is faulty, a signal is sent to the voice setting unit 301, so that the voice playback unit 500 plays the voice "3". No. Refrigeration equipment failure, please inspect the maintenance personnel in time"; The production equipment status calculation unit 302 is connected with the data collection device 200, and according to the DC or AC voltage output from the collection device 200 at each station, the production is calculated according to the corresponding ratio. The real-time working state of the device; the information forwarding unit 303 sends the real-time working state information of the production device at each station calculated by the production device state calculating unit 302 to the designated location through the public information network; the remote login unit 304 is the enterprise manager Providing a remote login interface to view the real-time working status of the production equipment at each station; the display control unit 305 is connected to the main management display screen 401, the station display screen 402 and the remote display screen 403 for the enterprise manager to set Displays the type of data that needs to be displayed on the terminal.
通过采集装置 200来采集各工位生产设 -备的实时数据,经过.服务 器 300分折后, 可以得到工位上的实时工作状态信息, 这些实时工作 状态信息可以包括机器设备的运行速度、工作温度以及 备是否故障 等。 显示终端可以选用带液晶屏和终端功能的一体机或者移动设备, 在显示终端上安装安卓操作系统后 (还有可以是其他系统例如微软 , 苹果或者自行研发看板浏览器系统)使得显示终端与具有人机交互功 能。 给数据库! 00、 显示终端和服务器 300将设置网络地址, 可以更 方便的进行教据的传输和获取。  The real-time data of each station production equipment is collected by the collection device 200, and after the server 300 is divided, the real-time working status information on the station can be obtained, and the real-time working status information can include the running speed and work of the machine equipment. Temperature and equipment failure. The display terminal can be an all-in-one or mobile device with an LCD screen and a terminal function. After the Android operating system is installed on the display terminal (there can be other systems such as Microsoft, Apple or the self-developed Kanban browser system), the display terminal has Human-computer interaction function. Give the database! 00. The display terminal and the server 300 will set the network address, which makes the transmission and acquisition of the teaching data more convenient.
通过语音设置单元 301可以设置语音内容, 可以包括提示语音, 点名语音、迎宾语音等等。同时语音设置单元 301可以设置播放方式, 可以包括循环播放, 单一播放, 定时播放、 触发式播放等 同时语音 设置单元 301还可以设置播放的时机,例如有工人生产速度一直很慢 会进行点名语音播放, 例如某台生产设备产生故障也会进行语音播 放, 提醒维修工人前去查看。 同时, 通过信息转发单元 303, 工位上 的生产设备的实时工作状态信息可以用短信的形式发送到管理人员 的手机上, 或者也可以发送邮件到平板电脑或者笔记本电脑上,便于 管理人员远程管理, 在外出差的管理人员也可以通过远程登陆单元, 远程登陆到企业的服务器 300上, 远程查看各工位实时状态。  The voice content can be set by the voice setting unit 301, and can include a prompt voice, a name voice, a welcome voice, and the like. At the same time, the voice setting unit 301 can set the playing mode, which can include loop playing, single play, timed play, triggered play, etc., and the voice setting unit 301 can also set the playing time. For example, if the production speed of the worker is always slow, the name playing voice will be played. For example, if a production device fails, voice playback will also be performed, and the maintenance worker is reminded to check. At the same time, through the information forwarding unit 303, the real-time working status information of the production equipment on the workstation can be sent to the management personnel's mobile phone by means of short message, or can also send the mail to the tablet computer or the laptop computer, so that the management personnel can remotely manage. The manager who is on a business trip can also remotely log in to the enterprise server 300 through the remote login unit to remotely view the real-time status of each station.
在一些实施例当中,采集装置 200包括电流表或者电压表或者热 电偶, 电流表或者电压表或者热电偶测量生产设备工作时的微电流、 微电压或者微电压, 釆集装置 200上还可以设有转换模块, 转换模块 与电流表或者热电偶连接,转换模块将微电流或者微电压转换成直流 或者交流电压。 转换模块可以采用现有技术, 例如广州兴工智能科技 有限公司生产的型号为 WP- 202IC220 1212的电流电压转 4 模块。 生 产设备的不同数据的测量均可以使用电流表或者电压表或者热电偶 测量的微电流或者微电压来代替,然后再将微电流或者微电压经过转 换模块转换成直流或者交流电压, 生成生产设备的直流或者交流电 例如拉拔机, 正常工作时拉拔机的速度为 60M/MIN的时候, 釆 集装置采集到拉拔机的放卷装置处的直流或者交流电压的大小为 6V, 当拉拔机的速度为 30M7 MIN的时候,采集装置采集到拉拔机的 放卷装置处的直流或者交流电压的大小为 3V, 当拉拔机的速度为 50M/ MIN的时候, 釆集装置釆集到拉拔机的放卷装置处的直流或者 交流电压的大小为 5V。 In some embodiments, the acquisition device 200 includes an ammeter or voltmeter or heat A galvanic couple, an ammeter or a voltmeter or a thermocouple measures the microcurrent, microvoltage or microvoltage during operation of the production equipment. The concentrating device 200 can also be provided with a conversion module, the conversion module is connected with an ammeter or a thermocouple, and the conversion module is micro The current or micro voltage is converted to a direct current or alternating current voltage. The conversion module can adopt the prior art, for example, the current voltage to 4 module of the model WP-202IC220 1212 produced by Guangzhou Xinggong Intelligent Technology Co., Ltd. The measurement of different data of the production equipment can be replaced by an ammeter or a voltmeter or a micro-current or a micro-voltage measured by a thermocouple, and then the micro-current or micro-voltage is converted into a direct current or an alternating voltage through the conversion module to generate a direct current of the production equipment. Or an alternating current such as a drawing machine. When the speed of the drawing machine is 60M/MIN during normal operation, the size of the direct current or alternating voltage of the unwinding device collected by the collecting device to the drawing machine is 6V, when the drawing machine is When the speed is 30M7 MIN, the DC or AC voltage at the unwinding device of the drawing device collected by the collecting device is 3V. When the speed of the drawing machine is 50M/MIN, the collecting device is collected and pulled. The magnitude of the DC or AC voltage at the unwinding device of the machine is 5V.
例如, 烘炉内温度会有不同, 通过热电偶可以测量到烘炉内温度 的变化, 当烘炉内的温度为 150度时,热电偶产生的微电压为 0,2m 通过转换模块转换后采集装置 200 最终采集到的直流或者交流电压 为 6V,当烘炉内的温度为 200度时,热电偶产生的微电压为 0,3Γη\ζ通 过转换模块转换后采集装置 200 最终采集到的直流或者交流电压为 9V, 当烘炉内的温度为 300度时, 热电偶产生的微电压为 0,4mV 通 过转换模块转换后采集装置 200 最终采集到的直流或者交流电压为 12V。  For example, the temperature in the oven will be different. The temperature change in the oven can be measured by the thermocouple. When the temperature in the oven is 150 degrees, the micro voltage generated by the thermocouple is 0, 2m is converted by the conversion module. The DC or AC voltage finally collected by the device 200 is 6V. When the temperature in the oven is 200 degrees, the micro voltage generated by the thermocouple is 0,3Γη\ζ, after the conversion module is converted, the DC device finally collected by the collecting device 200 or The AC voltage is 9V. When the temperature in the oven is 300 degrees, the micro voltage generated by the thermocouple is 0, 4mV. After the conversion module is converted, the DC or AC voltage finally collected by the acquisition device 200 is 12V.
例如, 冷藏设备都是需要保持供电的, 可以在生产设备状态计算 单元 302 上设定正常工作时冷藏设备空气压缩机的直流或者交流电 压都是非零的。如有故障设备不工作的时候, 空气压缩机的直流或者 交流电压都为零,当釆集装置 200采集到冷藏设备空气压缩机的直流 或者交流电压为零的时候,在生产设备状态计算单元 302通过计算即 可得到冷藏设备故障。  For example, the refrigeration equipment is required to maintain power supply, and the DC or AC voltage of the air compressor of the refrigeration equipment can be non-zero when the normal operation is set on the production equipment state calculation unit 302. If the faulty device is not working, the DC or AC voltage of the air compressor is zero. When the collecting device 200 collects the DC or AC voltage of the air compressor of the refrigeration device is zero, the production equipment state calculating unit 302 Refrigeration equipment failure can be obtained by calculation.
这个对应关系会存储在数据库 100当中, 系统搭建好后, 整个系 统就可以直接只测量微电流或者微电压,再得到相应的直流或者交流 电压即可, 系统的搭建成本大大降低, 而且搭建也更加简便。 This correspondence will be stored in the database 100. After the system is set up, the whole system can directly measure only the micro current or the micro voltage, and then get the corresponding DC or AC. The voltage can be reduced, the construction cost of the system is greatly reduced, and the construction is also more convenient.
在某些实施例当中,还包括通过网络与服务器 300连接的领料装 置 600, 参见图 3 , 领料装置 600包括条码机 601、 电子砰秤 602和 领料电脑 603 , 条码机 601和电子砰秤 602均与领料电脑 603连接, 领料电脑 603与服务器 300连接。通过条码机 601和电子砰秤 602可 以直接的读取领料的种类、数量以及此原料用于的生产工单等等, 这 些领料数据可以直接通过领料电脑 603传递到服务器 300当中,最终 这些领料数据可以显示在显示终端上。相对于传统的需要在原料上贴 上纸条标签而言,使用领料装置 600更加的方便和安全, 可以防止纸 条丟失或者街毁的情况。  In some embodiments, a picking device 600 connected to the server 300 via a network is also included. Referring to FIG. 3, the picking device 600 includes a bar code machine 601, an electronic pick-up scale 602 and a picking computer 603, a bar code machine 601, and an electronic unit. The scale 602 is connected to the picking computer 603, and the picking computer 603 is connected to the server 300. Through the barcode machine 601 and the electronic scale 602, the type and quantity of the material to be picked up, the production work order for the raw materials, and the like can be directly read, and the picking data can be directly transmitted to the server 300 through the picking computer 603, and finally These picking data can be displayed on the display terminal. The use of the picking device 600 is more convenient and safer than the conventional need to attach a strip of label to the stock, which prevents the loss of the strip or street damage.
在一些实施例当中, 还包括电子摄像头 (图中未示出), 电子摄 像头位于企业各工位上方,以能够完全拍摄到工位上的员工和机器设 备为宜, 电子摄像头可以通过企业内部局域网的网络与服务器连接。  In some embodiments, an electronic camera (not shown) is further included, and the electronic camera is located above each station of the enterprise, so that the employee and the equipment can be completely photographed at the workstation, and the electronic camera can pass through the internal LAN of the enterprise. The network is connected to the server.
图 4-图 5 示意性的显示了根据本发明的一种实施方式的生产管 理用电子看板系统的流程示意图, 参见图 4, 该生产管理用电子看板 系统的显示方法包括如下步驟:  4 to 5 are schematic views showing the flow of an electronic signage system for production management according to an embodiment of the present invention. Referring to Fig. 4, the display method of the electronic signage system for production management includes the following steps:
步骤 S101 : 将工位上的设备的直流或者交流电压与不同的实时 工作状态的对应关系作为基础数据存储在数据库!00当中,对应关系 为每个工位上的设备在不同工作状态的时候所对应的电压。  Step S101: Store the correspondence between the DC or AC voltage of the device on the workstation and different real-time working states as the basic data in the database! In 00, the corresponding relationship is the voltage corresponding to the device at each station in different working states.
步骤 S102: 采集装置 200采集生产设备的直流或者交流电压, 将采集装置采集到的生产设备工作状态下的直流或者交流电压传递 到服务器中; 如果设^^可以直接采集到微电压, 那采集装置可以直接 采集输出直流或者交流电压,如果设备只可以输出微电流的时候或者 只有热电偶测量到的微电压的时候,电流表或者热电偶测量到的微电 流或者微电压会先经过转换模块转换成直流或者交流电压,再通过采 集装置进行直流或者交流电压的采集。如果交流或者直流电压的电压 太小, 可以先进_行放大处理再进_行釆集。  Step S102: The collecting device 200 collects the DC or AC voltage of the production device, and transmits the DC or AC voltage in the working state of the production device collected by the collecting device to the server; if the device can directly collect the micro voltage, the collecting device The output DC or AC voltage can be directly collected. If the device can only output micro current or only the micro voltage measured by the thermocouple, the micro current or micro voltage measured by the ammeter or thermocouple will be converted into DC by the conversion module. Or AC voltage, and then collect DC or AC voltage through the acquisition device. If the voltage of the AC or DC voltage is too small, you can use the advanced _ line amplification process to enter the _ line set.
步骤 S103: 服务器 300接收采集装置 200的传来的直流或者交 流电压,同时读取数据库 100当中的基础数据与直流或者交流电压进 行对比分析, 计算出相应工位上的生产设备的实时工作状态信息数 据; 步骤 S104: 服务器 300将工位上的生产设备的实时工作状态信 息数据传递到显示终端当中显示。 Step S103: The server 300 receives the DC or AC voltage transmitted from the collection device 200, and simultaneously reads the basic data in the database 100 and compares the DC or AC voltage to calculate the real-time working state information of the production device at the corresponding station. data; Step S104: The server 300 transmits the real-time working state information data of the production equipment on the workstation to the display terminal for display.
所有的生产设,备都不需要配备专用的测量设备 ·,预先用不同的测 量仪器将生产设备在不同工作状态的时候所对应的直流或者交流电 压的对应关系测量出来, 这样搭建看板系统的时候, 只需要测量测量 出相应的微电流或者微电压, 再转换成相应的直流或者交流电压, 就 可以通过对应关系找出相应的工作状态。 系统的搭建成本大大降低 了。  All production facilities and equipment do not need to be equipped with special measuring equipment. Pre-measurement of the corresponding DC or AC voltage of the production equipment in different working conditions is measured with different measuring instruments in advance, so that when constructing the kanban system Only need to measure and measure the corresponding micro current or micro voltage, and then convert to the corresponding DC or AC voltage, you can find the corresponding working state through the corresponding relationship. The cost of building the system is greatly reduced.
在某些实施例当中, 参见图 5 , 还可以包括如下的领料流程, 具 步骤 S201 : 领料装置 600通过扫描条形码, 获取前来领料的工 人所在工位将要进行的工作内容数据,并经领料电脑 603传递到服务 器 300中;  In some embodiments, referring to FIG. 5, the following picking process may be further included, with step S201: the picking device 600 scans the barcode to obtain work content data to be performed by the worker who is coming to pick the work, and The picking computer 603 is delivered to the server 300;
步骤 S202: 电子砰秤 602获取工人所领材料的重量, 并通过领 料电脑 603传递到服务器 300中, 从而确认工作量;  Step S202: The electronic weight scale 602 obtains the weight of the material received by the worker, and transmits it to the server 300 through the picking computer 603, thereby confirming the workload;
步骤 S203 : 服务器 300按照工作内容数据确认相应工作内容的 步驟 S204: 服务器 300按照工作量和平均工作速度, 确定工人 从领料后完成工作所需时间的生产时限, 并计时;  Step S203: The server 300 confirms the corresponding work content according to the work content data. Step S204: The server 300 determines the production time limit of the time required for the worker to complete the work after picking the work according to the workload and the average working speed, and time counts;
步骤 S205: 在生产时限将至的时候, 服务器 300通过语音播放 单元 500进行播报。  Step S205: When the production time limit is approaching, the server 300 broadcasts through the voice playing unit 500.
领料的信息通过网络传输到服务器 300当中,可以有效防止领料 数据的丟失 领料数据在整个工作过程当中都是通过网络传输, 不需 要再记载在纸片或者笔记本上, 可以减少数据丢失的情况。  The information of the picking is transmitted to the server 300 through the network, which can effectively prevent the loss of the picking data. The picking data is transmitted through the network throughout the working process, and does not need to be recorded on a piece of paper or a notebook, thereby reducing data loss. Happening.
在一些实施例当中,主管理显示屏 401和工位显示屏 402均设有 IP地址, 服务器 300通过 IP地址来区分, 然后将各工位上的信息传 递到主管理显示屏 401当中进行显示。主管理显示屏 401前的管理人 员可以通过登陆服务器 300,就可以调取某个 IP地址下的工位显示屏 402上显示的信息。 从而使得管理人员可以随时的调整监控的范围。 有效的达到对整个企业的生产过程的了解, 这个了解包括生产状态、 生产速度、 工单进行情况、 累计超时情况等等。  In some embodiments, both the primary management display 401 and the workstation display 402 are provided with IP addresses, the server 300 distinguishes by IP addresses, and the information on each workstation is then transmitted to the primary management display 401 for display. The administrator in front of the main management display 401 can log in to the server 300 to retrieve the information displayed on the station display 402 under an IP address. This allows managers to adjust the scope of monitoring at any time. Effectively understand the production process of the entire enterprise, this understanding includes production status, production speed, work order status, cumulative timeout and so on.

Claims

状态数据与存储在数据库(100)当中的基础数据进行对比分析得到各 工位上的实时工作状态信息; The status data is compared and analyzed with the basic data stored in the database (100) to obtain real-time working status information on each workstation;
显示终端, 用于显示工位上的实时工作状态信息; 以及 将数据库 (100)、 采集装置 (200) , 服务器 (300)和显示终端连接在 一起的网络, A display terminal, used to display real-time working status information at the work station; and a network that connects the database (100), the collection device (200), the server (300) and the display terminal,
采集装置 (200)包括电流表和 /或电压表和 /或热电偶, 所述电流 表、 电压表和热电偶釆集生产设备工作时的微电流或者微电压, 所述 采集装置上还设有转换模块,转换模块将微电流或者微电压转换成生 产设备的状态信息。 The acquisition device (200) includes an ammeter and/or a voltmeter and/or a thermocouple. The ammeter, voltmeter and thermocouple collect microcurrent or microvoltage when the production equipment is working. The acquisition device is also provided with a conversion module. , the conversion module converts micro current or micro voltage into status information of production equipment.
2、 根据权利要求 1所述的生产管理用电子看板系统, 其特征在 于, 数据库、 显示终端和服务器均设置有网络地址。 2. The electronic signage system for production management according to claim 1, characterized in that the database, display terminal and server are all provided with network addresses.
3、 根据权利要求 2所述的生产管理用电子看板系统, 其特征在 于, 还包括通过网络与服务器 (300)连接的领料装置 (600), 所述领料 装置 (600)包括条码机 (601)、 电子砰秤 (602)和领料电脑 (603), 所述条 码机 (601)和电子砰秤 (602)均与领料电脑 (603)连接, 所述领料电脑 (603)收集工人的领料信息并传回到服务器 (300)。 3. The electronic signage system for production management according to claim 2, characterized in that it also includes a material picking device (600) connected to the server (300) through a network, and the material picking device (600) includes a barcode machine ( 601), electronic scale (602) and picking computer (603). The barcode machine (601) and electronic scale (602) are both connected to the picking computer (603). The picking computer (603) collects The worker's picking information is sent back to the server (300).
4、 根据权利要求 3所述的生产管理用电子看板系统, 其特征在 于, 还包括设置于企业车间内的语音播放单元 (500), 语音播放单元 (500)与服务器 (300)连接, 服务器 (300)根据各工位领料信息及生产设 备的实时工作状态分折决定语音播放单元 (500)播放的内容。 4. The electronic signage system for production management according to claim 3, characterized in that it also includes a voice playback unit (500) installed in the enterprise workshop, the voice playback unit (500) is connected to the server (300), and the server (300) 300) Determine the content played by the voice playback unit (500) based on the material picking information of each station and the real-time working status of the production equipment.
5、 根据权利要求 4所述的生产管理用电子看板系统, 其特征在 于, 所述显示终端包括主管理显示屏 (401)、 工位显示屏 (402)和远程 显示屏 (403), 所述主管理显示屏 (401)、 工位显示屏 (402)和远程显示 屏 (403)均与服务器 (300)连接。 5. The electronic signage system for production management according to claim 4, characterized in that the display terminal includes a main management display screen (401), a workstation display screen (402) and a remote display screen (403). The main management display screen (401), the work station display screen (402) and the remote display screen (403) are all connected to the server (300).
6、 根据权利要求 5所述的生产管理用电子看板系统, 其特征在 于, 所述.服务器 (300)包括: 6. The electronic signage system for production management according to claim 5, characterized in that In this regard, the server (300) includes:
语音设置单元 (301), 设置所述话音播放单元播放的语音内容、 播放方式及播放时机; Voice setting unit (301), sets the voice content, playback method and playback timing played by the voice playback unit;
生产设备状态计算单元 (302), 根椐各工位上采集装置 (200)采集 输出的状态数据,再依据相应的对应关系计算各工位上生产设,备的实 时工作状态信息; The production equipment status calculation unit (302) calculates the real-time working status information of the production equipment at each station based on the status data collected and output by the collection device (200) at each station based on the corresponding correspondence;
信息转发单元 (303), 将各工位上生产设备的实时工作状态信息 通过公共信息网络发送到指定位置; The information forwarding unit (303) sends the real-time working status information of the production equipment at each station to the designated location through the public information network;
远程登陆单元 (304), 供企业管理者远程登陆, 查看各工位上生 产设备的实时工作状态信息; 以及 Remote login unit (304), for enterprise managers to log in remotely and view real-time working status information of production equipment at each station; and
显示控制单元 (305), 供企业管理者用于设置显示终端上需要显 示的数据类型。 The display control unit (305) is used by enterprise managers to set the data types that need to be displayed on the display terminal.
7、 权利要求 1-6所述的生产管理用电子看板系统的显示方法, 其特征在于, 包括如下步骤: 7. The display method of the electronic signage system for production management according to claims 1-6, characterized in that it includes the following steps:
将工位上的设备的状态数据与不同的工作状态的对应关系作为 基础数据存储在数据库(100)当中, 所述对应关系为每个工位上的设 备在不同工作状态的时候所对应的状态数据; The corresponding relationship between the status data of the equipment at the work station and different working states is stored in the database (100) as basic data. The corresponding relationship is the corresponding state of the equipment at each work station when it is in different working states. data;
采集装置 (200)采集生产设备的状态数据, 将采集装置 (200)采集 到的各工位上生产设备工作状态下的状态数据传递到服务器 (300) 中; The collection device (200) collects the status data of the production equipment, and transmits the status data of the production equipment working status at each station collected by the collection device (200) to the server (300);
服务器 (300)接收采集装置 (200)的传来的状态数据, 同时读取数 据库(100)当中的基础数据与状态数据进行对比分析, 计算出相应工 位上的生产设备的实时工作状态信息; The server (300) receives the status data from the collection device (200), and at the same time reads the basic data and status data in the database (100) for comparative analysis, and calculates the real-time working status information of the production equipment at the corresponding work station;
服务器 (300)将工位上的生产设备的实时工作状态信息传递到显 示终端当中显示。 The server (300) transmits the real-time working status information of the production equipment at the work station to the display terminal for display.
8、根据权利要求 7所述的生产管理用电子看板系统的显示方法, 其特征在于, 还可以包括如下步骤: 将要进行的工作内容数据, '并经领料电脑传递到服务器 (300)†; 8. The display method of the electronic signage system for production management according to claim 7, characterized in that it can also include the following steps: transmit the work content data to be performed to the server (300) via the picking computer;
电子碎秤获取工人所领材料的重量,并通过领料电脑传递到服务 器 (300)中, 从而确认工作量; 服务器 (300)按照工作内容数据确认相应工作内容的平均工作速 度; The electronic crushing scale obtains the weight of the materials received by the workers and transmits it to the server (300) through the material collection computer to confirm the workload; The server (300) confirms the average working speed of the corresponding work content according to the work content data;
服务器 (300)按照工作量和平均的工作速度, 确定从领料后完成 工作所需时间的生产时限, 并计时; The server (300) determines the production time limit of the time required to complete the work after picking up the materials based on the workload and average work speed, and times the time;
在生产时限将至的时候, 服务器 (300)通过语音播放单元 (500)进 行播报。 When the production time limit is approaching, the server (300) broadcasts the report through the voice playback unit (500).
9、根据权利要求 7所述的生产管理用电子看板系统的显示方法, 其特征在于,生产设备工作状态下的微电流或者热电偶的信号先经过 采集装置 (200)的转换模块转换成生产设备的状态信息, 再传递到服 务器 (300)当中。 9. The display method of the electronic signage system for production management according to claim 7, characterized in that the microcurrent or thermocouple signal in the working state of the production equipment is first converted into the production equipment through the conversion module of the acquisition device (200) The status information is then passed to the server (300).
10 , 根椐权利要求 7 所述的生产管理用电子看板系统的显示方 法, 其特征在于, 主管理显示屏和工位显示屏均设有 IP地址, 服务 器(300)通过 IP地址来区分,然后将各工位上的信息传递到主管理显 示屏当中进 _行显示。 10. The display method of the electronic signage system for production management according to claim 7, characterized in that both the main management display screen and the work station display screen are provided with IP addresses, and the server (300) is distinguished by the IP address, and then Transfer the information on each workstation to the main management display screen for display.
PCT/CN2013/076240 2013-04-23 2013-05-27 Electronic kanban system for production management and display method therefor WO2014172949A1 (en)

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