WO2014171455A1 - Tunnel-type cooling device - Google Patents

Tunnel-type cooling device Download PDF

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Publication number
WO2014171455A1
WO2014171455A1 PCT/JP2014/060725 JP2014060725W WO2014171455A1 WO 2014171455 A1 WO2014171455 A1 WO 2014171455A1 JP 2014060725 W JP2014060725 W JP 2014060725W WO 2014171455 A1 WO2014171455 A1 WO 2014171455A1
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WO
WIPO (PCT)
Prior art keywords
upper half
conveyor
cooling
tunnel
cooling device
Prior art date
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PCT/JP2014/060725
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French (fr)
Japanese (ja)
Inventor
古賀靖
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古賀産業株式会社
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Publication of WO2014171455A1 publication Critical patent/WO2014171455A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D13/00Stationary devices, e.g. cold-rooms
    • F25D13/06Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space
    • F25D13/067Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space with circulation of gaseous cooling fluid

Definitions

  • the present invention relates to a tunnel type cooling device for cooling an object to be cooled such as food.
  • a tunnel-type cooling device is used to sequentially cool (and freeze) a large amount of objects to be cooled such as food.
  • This tunnel type cooling device includes a carry-in port for carrying in an object to be cooled into one of the heat insulating boxes, and a carry-out port for carrying out the cooled object to be cooled at the other.
  • the carry-in port and the carry-out port are connected by a conveyor.
  • the object to be cooled is placed on the conveyor at the carry-in port, conveyed in the heat insulating box, and taken out at the carry-out port.
  • the object to be cooled is cooled while passing through the heat insulation box.
  • the cooling section of such a tunnel-type cooling device generally includes a cooler in which cooling fins are attached to the outer peripheral surface of a cooling coil through which a refrigerant moves, and a fan that sends cooling air toward an object to be cooled on a conveyor. ing.
  • a forced circulation method is generally used (see FIG. 14 of Patent Document 1).
  • the cooling air cooled by the cooler is blown toward the food that is the object to be cooled using a fan, and the circulating air that is heated by heat exchange with the food and contains water vapor is always present. Return to the cooler and pass through it. The reflux air is cooled as it passes through the cooler. Therefore, there is a problem that water vapor in the circulating air frosts on the cooler and the cooling efficiency decreases.
  • a tunnel-type cooling device has been proposed in which most of the circulating air that is warmed from the object to be cooled and contains water vapor is sent to the object to be cooled by a fan without passing through the cooler (see FIG. 1 of Patent Document 1). 9, FIG. 14 of Patent Document 2).
  • the cooling system of this tunnel type cooling device is sometimes called a “non-through system” because most of the circulating air from the object to be cooled does not pass through the cooler.
  • the ratio of the circulating air passing through the cooler is small (or almost none)
  • the tunnel-type cooling device used for cooling food is no exception, and it is desirable to have a structure that can clean the interior cleanly to every corner.
  • An object of the present invention is to provide a tunnel type cooling device that can be easily cleaned.
  • the tunnel-type cooling device of the present invention includes a carry-in port through which an object to be cooled is carried in, a heat insulation box having a carry-out port through which the object to be cooled is carried out, and the object to be cooled in the heat insulation box.
  • the cooling fan sends cooling air between the cooling fan and the cooler toward the conveyor.
  • the heat insulation box is divided into two parts, a lower half and an upper half that can be raised and lowered. When the upper half is raised, the cooling unit is exposed in the horizontal direction between the lower half and the upper half.
  • the cooling unit when the upper half is raised, the cooling unit is exposed in the horizontal direction between the lower half and the upper half. Therefore, it is possible to clean every corner from between the lower half and the upper half while visually observing the inside of the heat insulating box. Therefore, it is possible to provide a tunnel type cooling device that can be easily cleaned and can be maintained in a clean state.
  • FIG. 1A is a plan view of a tunnel-type cooling device according to an embodiment of the present invention.
  • FIG. 1B is a cross-sectional view of the tunnel-type cooling device according to the embodiment of the present invention taken along the line 1B-1B of FIG. 1A.
  • FIG. 1C is a front view of the tunnel-type cooling device according to the embodiment of the present invention viewed along the arrow 1C in FIG. 1A.
  • FIG. 2 is a side view showing the air flow in the vicinity of the cooling unit in the tunnel-type cooling device according to the embodiment of the present invention.
  • FIG. 3 is a side view showing the lifting mechanism of the upper half in the tunnel type cooling apparatus according to the embodiment of the present invention.
  • FIG. 4 is a side view of the tunnel-type cooling device according to the embodiment of the present invention in which the upper half is raised.
  • FIG. 5A is an enlarged cross-sectional view of the seal between the upper half and the lower half of the heat insulation box along the line 5A-5A in FIG.
  • FIG. 5B is an enlarged cross-sectional view of another seal between the upper half and the lower half of the heat insulation box.
  • the cooling unit is configured such that at least a part of the circulating air from the conveyor side is sent out toward the conveyor by the cooling fan without passing through the cooler. It is preferable that it is comprised. As a result, a non-flow-through tunnel cooling device can be realized. This is advantageous in reducing frost formation on the cooler. Moreover, since a duct for circulating general air is not required in the forced circulation type cooling device, it is advantageous for improving the cleaning property inside the heat insulating box.
  • the above-described tunnel-type cooling device of the present invention may include a seal between the lower half and the upper half.
  • the seal may include an inclined plate inclined with respect to the horizontal direction.
  • the seal is fixed to one of the lower half and the upper half.
  • one side edge of the inclined plate contacts the other of the lower half and the upper half when the upper half is lowered.
  • the seal may include a plurality of the inclined plates that are spaced apart from each other. In this case, it is preferable that a sealed space is formed between the plurality of inclined plates when the upper half is lowered. This is advantageous for further improving the heat insulation between the heat insulation box and the outside.
  • the seal may have a substantially “V” -shaped cross section. This reduces the number of parts constituting the seal and simplifies the seal structure. This is advantageous in improving the assembly and cleaning properties of the seal.
  • the tunnel-type cooling device may include a heat insulating chamber separated from a cooling chamber in which the cooling unit is arranged and a partition wall in the vicinity of the carry-in port and the carry-out port in the heat insulation box. Good.
  • a stirring fan for blowing air toward the conveyor is disposed in the heat insulating chamber. This is advantageous for improving heat insulation between the cooling chamber and the outside of the heat insulation box.
  • the tunnel-type cooling device may include a plurality of actuators for raising and lowering the upper half and a plurality of guide mechanisms extending in the vertical direction for guiding the upper half that moves up and down.
  • the plurality of actuators raise and lower the upper half while synchronizing with each other. This is advantageous for raising and lowering the upper half.
  • each of the plurality of actuators is attached with play to at least one of the upper half and the lower half. This is further advantageous for raising and lowering the upper half.
  • the tunnel-type cooling device of the present invention includes a duct for circulating air so that the circulating air from the conveyor side passes through the cooler and is sent to the conveyor side in the heat insulating box. Preferably not. This is advantageous in improving the cleanability inside the heat insulating box and reducing the size of the heat insulating box.
  • FIG. 1A is a plan view of a tunnel-type cooling device (hereinafter referred to as “cooling device”) 1 according to an embodiment of the present invention
  • FIG. 1B is an arrow view of the cooling device 1 along line 1B-1B in FIG. 1A
  • 1C is a front view of the cooling device 1 viewed along the arrow 1C in FIG. 1A.
  • the cooling device 1 of this embodiment includes a heat insulating box 10 that is divided into an upper half 10a and a lower half 10b.
  • the upper herb 10a and the lower half 10b are each configured by fixing a wall material to a frame (skeleton) that is firmly assembled.
  • a wall material can be comprised with the heat insulating board which pinched
  • the material exposed to the outside of the heat insulation box 10 and its internal space has a rust preventive treatment on its surface, or is a metal material with excellent rust prevention properties such as stainless steel Preferably it consists of.
  • a carry-in port 15 is provided at one end of the heat insulating box 10 in the longitudinal direction, and a carry-out port 16 is provided at the other end.
  • the carry-in port 15 is an opening between the upper half 10a and the lower half 10b, and is formed by cutting out the upper end of the lower half 10b in this embodiment.
  • the carry-out port 16 is also formed between the upper half 10a and the lower half 10b by notching the upper end of the lower half 10b, similarly to the carry-in port 15 shown in FIG. 1C.
  • a conveyor 18 is provided along the longitudinal direction of the heat insulation box 10.
  • the conveyor 18 is a member in which strips are connected in an annular shape.
  • the shape of the conveyor 18 is arbitrary.
  • the conveyor 18 may be a belt conveyor having a large number of through-holes or a net-like net conveyor so as to have air permeability in the thickness direction. It may be a non-perforated belt conveyor.
  • the material of the conveyor 18 is not particularly limited, but from the viewpoint of cleanability, it is preferable to use tenless steel excellent in rust prevention property, a metal material subjected to rust prevention treatment, or a resin material.
  • the conveyor 18 is supported by a number of conveying rollers (not shown) so that the upper surface of the conveyor 18 is parallel to the horizontal plane, and is driven in the direction of the arrow 18a at a constant speed by a driving device (not shown).
  • One end of the conveyor 18 projects slightly from the carry-in port 15, and the other end of the conveyor 18 projects slightly from the carry-out port 16.
  • An object to be cooled (for example, food) is placed on the conveyor 18 on the carry-in entrance 15 side, is placed on the conveyor 18 and enters the heat-insulating box body 10 from the carry-in entrance 15, and is transported through the heat-insulated box body 10. After exiting 18, it is picked up from the conveyor 18.
  • the object to be cooled is cooled in the process of passing through the heat insulating box 10.
  • “cooling” means lowering the temperature of the object to be cooled, and includes “freezing” that lowers the temperature below its freezing point.
  • the space in the heat insulation box 10 is divided into three spaces in the conveying direction of the conveyor 18 by the first partition walls 21a and 21b and the second partition walls 22a and 22b provided in the upper half 10a and the lower half 10b.
  • the space between the first partition walls 21a and 21b and the second partition walls 22a and 22b is the cooling chamber 25, and the space between the carry-in port 15 and the first partition walls 21a and 21b is the first heat insulation.
  • the space between the carry-out port 16 and the second partition walls 22a and 22b is the second heat insulation chamber 26b.
  • Each cooling unit 30 includes a cooler 31 disposed facing the conveyor 18, and five cooling fans 35 disposed between the cooler 31 and the conveyor 18.
  • the cooler 31 has a large number of cooling fins attached to the outer peripheral surface of the cooling coil through which the refrigerant passes.
  • the plurality of cooling fins are arranged in parallel to each other and spaced apart at a constant pitch.
  • the main surface (surface having the largest area) of the cooling fin is parallel to the vertical direction.
  • Five cooling fans 35 are arranged on a common horizontal plane, slightly spaced from the cooler 31.
  • the five cooling fans 35 are separated from each other, four of which are arranged at diagonal positions of a substantially rectangular shape, and the other one is arranged at the central position of the substantially rectangular shape. ing.
  • the cooling unit 30 including the cooler 31 and the cooling fan 35 is fixed to the lower half 10b via a frame member (not shown).
  • FIG. 2 is a side view showing the air flow in the vicinity of the cooling unit 30.
  • the cooling fan 35 is rotated by a drive motor (not shown) so as to send air toward the conveyor 18 as indicated by an arrow A.
  • a drive motor not shown
  • the circulating air from the conveyor 18 side enters the gap between the cooling fan 35 and the cooler 31. That is, air circulation along arrows A and B occurs.
  • the circulating air from the conveyor 18 side along the arrow B is warmed by heat exchange with the object to be cooled and contains water vapor.
  • this circulating air passes through the gap between the cooler 31 and the cooling fan 35, heat is exchanged with the cooled air in the vicinity of the cooler 31 to be cooled.
  • the cooling air thus cooled is sent out along the arrow A toward the conveyor 18.
  • the cooling unit 30 of the present embodiment is configured such that most of the circulating air from the conveyor 18 side is sent out toward the conveyor 18 by the cooling fan 35 without passing through the cooler 31.
  • the cooling device 1 including the cooling unit 30 of the present embodiment is a non-through-flow type cooling device, similar to the cooling devices of Patent Documents 1 and 2. Therefore, the cooling device 1 of the present embodiment circulates air so that the circulating air from the conveyor side, which is general in a tunnel-type cooling device of the forced circulation type, always passes through the cooler and is sent out toward the conveyor. There is no duct (air flow path) that defines the path.
  • first stirring fans 37 a are provided above the conveyor 18 in the first heat insulation chamber 26 a, and similarly, the second heat insulation chamber 26 b is provided by the conveyor 18.
  • Two second stirring fans 37b are provided on the upper side.
  • the first stirring fan 37 a blows air toward the conveyor 18, thereby reducing the entry and exit of air through the carry-in port 15 between the cooling chamber 25 and the outside of the heat insulating box 10.
  • the second stirring fan 37 b blows air toward the conveyor 18, thereby reducing the entry and exit of air through the carry-out port 16 between the cooling chamber 25 and the outside of the heat insulating box 10.
  • the first agitation fan 37a and the second agitation fan 37b form a so-called air curtain that shields and insulates air from entering and exiting the carry-in port 15 and the carry-out port 16.
  • the air blocking characteristic can be improved.
  • the air blocking characteristic between the cooling chamber 25 and the outside of the heat insulating box 10 can be adjusted by changing the air blowing angle and the wind speed from the first and second stirring fans 37a and 37b. Therefore, it is preferable that the mounting angle and the rotation speed of the first and second stirring fans 37a and 37b can be adjusted.
  • a motor for driving the first and second stirring fans 37a and 37b can be inverter-controlled.
  • the stirring fans 37a and 37b are fixed to the lower half 10b via a frame member (not shown).
  • FIG. 3 is a side view of an elevating mechanism 50 for elevating the upper half 10a.
  • the elevating mechanism 50 includes an actuator 51 for driving the upper half 10a to move up and down, and a guide mechanism 56 for guiding the upper half 10a.
  • an electric cylinder actuator is used as the actuator 51.
  • the base end (lower end) of the cylinder 52a is fixed to the lower half 10b, and the tip (upper end) of the piston 52b is fixed to the upper half 10a.
  • the piston 52b moves in and out of the cylinder 52a.
  • the guide mechanism 56 includes a rod 57 and a slider 58.
  • the lower end of the rod 57 is fixed to the lower half 10b.
  • the longitudinal direction of the rod 57 is parallel to the vertical direction.
  • the slider 58 is fixed to the upper half 10a. The slider 58 can freely move on the rod 57 along the longitudinal direction of the rod 57.
  • the guide mechanism 56 takes charge of the upper half 10a.
  • the actuator 51 only supports the load of the upper half 10a and generates a driving force for raising and lowering the upper half 10a. For this reason, the actuator 51 is provided with play in at least one of the upper half 10a and the lower half 10b.
  • four lifting mechanisms 50 are provided one by one at the four corners of the heat insulating box 10 having a substantially rectangular plan view shape.
  • the motors 54 of the actuators 51 are controlled so that the four actuators 51 are driven in synchronization.
  • the elevating mechanism 50 includes the actuator 51 that is responsible for raising and lowering the upper half 10a and the guide mechanism 56 that is responsible for guiding the upper half 10a that is elevated and lowered. If the four guide mechanisms 56 are attached to the upper half 10a and the lower half 10b with high accuracy by sharing the separate functions between the actuator 51 and the guide mechanism 56, the attachment system of the four actuators 51 can be relaxed. This configuration is advantageous for a smooth raising / lowering operation of the upper half 10a.
  • FIG. 4 is a side view of the cooling device 1 in which the upper half 10a is raised to the highest position using the lifting device 50.
  • FIG. 4 As shown in FIG. 4, when the upper half 10a is raised, the lower half 10b and the upper half 10a are separated, and a cooler 31, a cooling fan 35, and a stirring fan 37a are provided between the lower half 10b and the upper half 10a. , 37b are exposed in the horizontal direction.
  • the upper half 10a rises so that the lower end of the upper half 10a is higher than the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b.
  • the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are disposed at a position higher than the upper end of the lower half 10b.
  • the cleaning of the cooling device 1 can be performed with the upper half 10a raised as shown in FIG.
  • the washing can be performed by so-called water washing in which the inner surface of the upper half 10a and the lower half 10b, the conveyor 18, the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are rubbed with a brush or the like while applying water with a hose or the like.
  • a large opening is formed between the upper half 10a and the lower half 10b, and the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are exposed therebetween, so that the inside of the heat insulating box 10 can be easily observed to every corner. Can be washed. As shown in FIG.
  • the inner bottom surface 10c of the lower half 10b is gently inclined so as to have a substantially “V” cross-sectional shape.
  • the water at the time of washing is collected by the inclination of the bottom surface 10c and is discharged out of the heat insulating box 10 from a drain port (not shown).
  • a general forced-circulation type tunnel cooling device uses circulating air in a heat insulating box to ensure that the circulating air from the object to be cooled passes through the cooler.
  • a duct for circulation is provided, and a cooler is disposed in the duct.
  • the cooler Remains in the duct. In order to clean the inner surfaces of the cooler and the duct, it is necessary to further disassemble the duct.
  • the heat insulation box 10 is divided into two in the vertical direction, so that the heat insulation box can be obtained simply by raising the upper half 10a. It is possible to clean the inside of the body 10 while visually observing every corner.
  • the heat insulation box 10 can be made small and the cooling device 1 can be space-saving. For this reason, it is possible to install the cooling device 1 in a building having a relatively low ceiling height even though the upper half 10a moves up and down.
  • FIG. 5A is an enlarged cross-sectional view of the seal 60 between the upper half 10a and the lower half 10b along the line 5A-5A in FIG. 3 when the upper half 10a is lowered.
  • the seal 60 is fixed to the lower end surface 11 a of the upper half 10 a using bolts 62.
  • the seal 60 has a substantially “V” -shaped cross-sectional shape including two inclined plates 61 a and 61 b inclined with respect to the horizontal direction.
  • the seal 60 is continuously provided between the lower end surface 11a of the upper half 10a and the upper end surface 11b of the lower half 10b facing each other except for the carry-in port 15 and the carry-out port 16.
  • 12 is a frame constituting the heat insulation box 10
  • 13a and 13b are inner wall plates and outer wall plates fixed to the frame 12
  • 14 is a heat insulating material between the inner wall plate 13a and the outer wall plate 13b.
  • the seal 60 can be manufactured by bending a metal plate having a certain width so as to have a substantially “V” -shaped cross-sectional shape.
  • the material of the seal 60 is not particularly limited, but is preferably excellent in rust prevention properties.
  • a metal material subjected to a rust prevention treatment, stainless steel excellent in rust prevention properties, or a resin material can be used. Of these, stainless steel is preferably used.
  • sticker 60 can also be washed with the inside of the heat insulation box 10, and it is advantageous to the improvement of a washability.
  • the configuration of the seal between the upper half 10a and the lower half 10b is not limited to FIG. 5A.
  • a seal 65 composed of two inclined plates 66a and 66b inclined with respect to the horizontal direction may be provided between the upper half 10a and the lower half 10b.
  • the seal 65 of FIG. 5B is composed of two inclined plates 66a and 66b that are independent of each other.
  • the inclined plates 66a and 66b are fixed to the lower end surface 11a of the upper half 10a using bolts 67a and 67b, respectively.
  • the inclined plate 66a and the inclined plate 66b are substantially parallel to each other, but the interval between the inclined plate 66a and the inclined plate 66b increases or decreases as the upper half 10a approaches the lower half 10b.
  • Inclined plates 66a and 66b may be attached to each other.
  • the seal 60 of FIG. 5A is a single part in which the two inclined plates 61a and 61b are integrated, so the number of parts constituting the seal is small, Also, the number of bolts for fixing the seal to the upper half 10a can be reduced. Therefore, the assembly of the seal 60 is easy. Further, the small number of parts of the seal 60 and the number of bolts 62 facilitate the cleaning operation of the seal 60, which is advantageous in improving the cleaning performance.
  • the seals 60 and 65 can be attached not to the lower end surface 11a of the upper half 10a but to the upper end surface 11b of the lower half 10b. However, it is preferable to attach to the lower end surface 11a of the upper half 10a as shown in FIG. 5A and FIG.
  • the configuration of the cooling unit 30 of the cooling device 1 of the present invention is not limited to the above embodiment, and can be arbitrarily changed.
  • the configuration of the cooler 31 and the number and arrangement of the cooling fans 35 provided in the cooling unit 30 can be arbitrarily set.
  • the cooling unit 30 constitutes a non-flow-through cooling unit.
  • the configuration for realizing the non-flow-through method is known to those skilled in the art.
  • the cooling device 1 only needs to include at least one cooling unit 30, and the number of cooling units 30 in the cooling device 1 does not have to be three as in the above embodiment.
  • a plurality of cooling units 30 may be arranged in the width direction of the conveyor 18.
  • the cooling unit 30 may be disposed below or on the side of the conveyor 18 instead of being disposed above the conveyor 18.
  • the configuration of the heat insulating chambers 26a and 26b is also arbitrary.
  • the number and arrangement of the stirring fans 37a and 37b provided in the heat insulating chambers 26a and 26b can be appropriately changed.
  • the first partition walls 21a and 21b and the second partition walls 22a and 22b that partition the heat insulating chambers 26a and 26b and the cooling chamber 25 are omitted or reduced by adjusting the air blowing angle and the wind speed of the stirring fans 37a and 37b. Can be.
  • the heat insulating chambers 26a and 26b and the stirring fans 37a and 37b may be omitted.
  • the structure of the raising / lowering mechanism 50 for raising / lowering the upper half 10a is also arbitrary.
  • the drive source of the actuator need not be a motor, and hydraulic pressure or pneumatic pressure may be used.
  • the arrangement and number of the lifting mechanisms 50 can be appropriately changed in consideration of the size and weight of the upper half 10a. In the case where the upper half 10a is small, it is only necessary to arrange one lifting mechanism 50 at each diagonal position of the substantially rectangular upper half 10a when viewed from above.
  • the number of actuators 51 and the number of guide mechanisms 56 do not have to be the same, and it is not necessary to arrange them close to each other. In general, the number of guide mechanisms 56 is preferably the same as or more than the number of actuators 51.
  • one actuator 51 can be arranged at each of the four corners, and the guide mechanism 56 can be arranged between the four corners.
  • the guide mechanism may be omitted by causing the actuator to function as a guide mechanism.
  • the actuator is attached to the upper half and the lower half without providing play.
  • the shape of the seal disposed between the upper half 10a and the lower half 10b is not limited to the above embodiment.
  • Each of the seals 60 and 65 in FIGS. 5A and 5B is composed of two inclined plates, but the number of inclined plates constituting the seal may be one, or three or more. May be.
  • the seal may be constituted by something other than the inclined plate.
  • the seal is configured by fitting shapes formed on the lower end surface 11a of the upper half 10a and the upper end surface 11b of the lower half 10b facing each other, for example, ridges (ribs) and recesses (grooves). May be.
  • a concave line is provided on the lower end surface 11a of the upper half 10a and a convex line is provided on the upper end surface 11b of the lower half 10b.
  • the conveyor 18 is arranged in a straight line when viewed from above, but may be bent or curved, such as a substantially “L” shape or a substantially “U” shape.
  • the tunnel type cooling device of the present invention is a cooling device having excellent cleaning properties, it can be preferably used in the field of food production for cooling or freezing food. However, it can also be used as a cooling device for cooling or freezing an object to be cooled other than food.

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Abstract

A conveyor (18) that transports an object to be cooled from a loading port (15) to an unloading port (16) is provided within a heat-insulating box (10) equipped with the loading port and the unloading port. Coolers (31) are arranged opposing the conveyor, and cooling fans (35) are arranged between the coolers and the conveyor. The cooling fans send the cooling air between the cooling fans and the coolers toward the conveyor. The heat-insulating box is divided into two parts, that is, a lower half (10b), and an upper half (10a) which is capable of being raised and lowered. When the upper half is raised, cooling units (30) containing the coolers and the cooling fans are exposed in the horizontal direction between the upper half and the lower half.

Description

トンネル式冷却装置Tunnel cooling system
 本発明は、食品等の被冷却物を冷却させるトンネル式冷却装置に関する。 The present invention relates to a tunnel type cooling device for cooling an object to be cooled such as food.
 食品等の大量の被冷却物を順次冷却(更には冷凍)するためにトンネル式冷却装置が用いられる。このトンネル式冷却装置は、断熱箱体の一方に被冷却物を搬入するための搬入口を備え、他方に冷却された被冷却物を搬出するための搬出口を備える。搬入口と搬出口とはコンベヤでつながれている。被冷却物は、搬入口でコンベヤに載せられ、断熱箱体内を搬送され、搬出口で取り出される。被冷却物は、断熱箱体内を通過する間に冷却される。 A tunnel-type cooling device is used to sequentially cool (and freeze) a large amount of objects to be cooled such as food. This tunnel type cooling device includes a carry-in port for carrying in an object to be cooled into one of the heat insulating boxes, and a carry-out port for carrying out the cooled object to be cooled at the other. The carry-in port and the carry-out port are connected by a conveyor. The object to be cooled is placed on the conveyor at the carry-in port, conveyed in the heat insulating box, and taken out at the carry-out port. The object to be cooled is cooled while passing through the heat insulation box.
 このようなトンネル式冷却装置の冷却部は、一般に、冷媒が移動する冷却コイルの外周面に冷却フィンを取り付けた冷却器と、冷却空気をコンベヤ上の被冷却物に向かって送り出すファンとを備えている。 The cooling section of such a tunnel-type cooling device generally includes a cooler in which cooling fins are attached to the outer peripheral surface of a cooling coil through which a refrigerant moves, and a fan that sends cooling air toward an object to be cooled on a conveyor. ing.
 トンネル式冷却装置の冷却方式としては、強制循環方式が一般的である(特許文献1の図14参照)。強制循環方式では、冷却器で冷却された冷却空気は、ファンを用いて被冷却物である食品に向かって吹き付けられ、食品との間の熱交換によって暖められ且つ水蒸気を含んだ環流空気は必ず冷却器に環流しこれを通過する。環流空気は、冷却器を通過する際に冷却される。従って、環流空気中の水蒸気が冷却器に着霜し、冷却効率が低下するという問題がある。 As a cooling method of the tunnel cooling device, a forced circulation method is generally used (see FIG. 14 of Patent Document 1). In the forced circulation system, the cooling air cooled by the cooler is blown toward the food that is the object to be cooled using a fan, and the circulating air that is heated by heat exchange with the food and contains water vapor is always present. Return to the cooler and pass through it. The reflux air is cooled as it passes through the cooler. Therefore, there is a problem that water vapor in the circulating air frosts on the cooler and the cooling efficiency decreases.
 そこで、被冷却物からの暖められ且つ水蒸気を含んだ環流空気の大半を冷却器を通過させずに、ファンで被冷却物側に送り出すトンネル式冷却装置が提案されている(特許文献1の図9、特許文献2の図14)。このトンネル式冷却装置の冷却方式は、被冷却物からの環流空気の大半が冷却器を通過(貫流)しないことから「非貫流方式」と呼ばれることがある。非貫流方式では、環流空気のうち冷却器を通過する割合が小さい(または、ほとんどない)ので、冷却器の着霜が飛躍的に低減される。これにより、冷却器の除霜作業が不要又は除霜作業の頻度を少なくすることができる。従って、長時間の連続稼働が可能になり、大量の被冷却物を冷却する際の処理効率を向上させることができる。 In view of this, a tunnel-type cooling device has been proposed in which most of the circulating air that is warmed from the object to be cooled and contains water vapor is sent to the object to be cooled by a fan without passing through the cooler (see FIG. 1 of Patent Document 1). 9, FIG. 14 of Patent Document 2). The cooling system of this tunnel type cooling device is sometimes called a “non-through system” because most of the circulating air from the object to be cooled does not pass through the cooler. In the non-through-flow method, since the ratio of the circulating air passing through the cooler is small (or almost none), the frost formation on the cooler is drastically reduced. Thereby, the defrosting operation | work of a cooler is unnecessary or the frequency of a defrosting operation | work can be decreased. Therefore, continuous operation for a long time is possible, and the processing efficiency when cooling a large amount of objects to be cooled can be improved.
特許第3366977号明細書Japanese Patent No. 3366777 特許第3771556号明細書Japanese Patent No. 3771556
 食品の製造分野においては、食品の安全性を高めるために、食品の製造装置を清潔に維持管理することが求められる。食品を冷却するために用いられるトンネル式冷却装置も例外ではなく、その内部を隅々まで清潔に洗浄することができるような構造を有していることが望まれる。 In the field of food production, it is required to maintain and manage food production equipment cleanly in order to increase food safety. The tunnel-type cooling device used for cooling food is no exception, and it is desirable to have a structure that can clean the interior cleanly to every corner.
 本発明は、洗浄が容易なトンネル式冷却装置を提供することを目的とする。 An object of the present invention is to provide a tunnel type cooling device that can be easily cleaned.
 本発明のトンネル式冷却装置は、被冷却物が搬入される搬入口、及び、前記被冷却物が搬出される搬出口を備えた断熱箱体と、前記断熱箱体内において前記被冷却物を前記搬入口から前記搬出口へ搬送するコンベヤと、前記コンベヤに対向して配された冷却器、及び、前記冷却器と前記コンベヤとの間に配された冷却ファンを備えた冷却ユニットとを備える。前記冷却ファンは前記冷却ファンと前記冷却器との間の冷却空気を前記コンベヤに向かって送り出す。前記断熱箱体は、下ハーフと、昇降可能な上ハーフとに二分割されている。前記上ハーフを上昇させると、前記下ハーフと前記上ハーフとの間に、前記冷却ユニットが水平方向に露出する。 The tunnel-type cooling device of the present invention includes a carry-in port through which an object to be cooled is carried in, a heat insulation box having a carry-out port through which the object to be cooled is carried out, and the object to be cooled in the heat insulation box. A conveyor for transporting from the carry-in port to the carry-out port, a cooler disposed opposite to the conveyer, and a cooling unit including a cooling fan disposed between the cooler and the conveyor. The cooling fan sends cooling air between the cooling fan and the cooler toward the conveyor. The heat insulation box is divided into two parts, a lower half and an upper half that can be raised and lowered. When the upper half is raised, the cooling unit is exposed in the horizontal direction between the lower half and the upper half.
 本発明によれば、上ハーフを上昇させれば、下ハーフと上ハーフとの間に、冷却ユニットが水平方向に露出する。従って、下ハーフと上ハーフとの間から、断熱箱体の内部を目視しながら隅々まで洗浄することができる。従って、洗浄が容易で、清潔な状態に維持管理することが可能なトンネル式冷却装置を提供できる。 According to the present invention, when the upper half is raised, the cooling unit is exposed in the horizontal direction between the lower half and the upper half. Therefore, it is possible to clean every corner from between the lower half and the upper half while visually observing the inside of the heat insulating box. Therefore, it is possible to provide a tunnel type cooling device that can be easily cleaned and can be maintained in a clean state.
図1Aは、本発明の一実施形態にかかるトンネル式冷却装置の平面図である。FIG. 1A is a plan view of a tunnel-type cooling device according to an embodiment of the present invention. 図1Bは、図1Aの1B-1B線に沿った本発明の一実施形態にかかるトンネル式冷却装置の矢視断面図である。FIG. 1B is a cross-sectional view of the tunnel-type cooling device according to the embodiment of the present invention taken along the line 1B-1B of FIG. 1A. 図1Cは、図1Aの矢印1Cに沿って見た本発明の一実施形態にかかるトンネル式冷却装置の正面図である。FIG. 1C is a front view of the tunnel-type cooling device according to the embodiment of the present invention viewed along the arrow 1C in FIG. 1A. 図2は、本発明の一実施形態にかかるトンネル式冷却装置において、冷却ユニット近傍の空気の流れを示した側面図である。FIG. 2 is a side view showing the air flow in the vicinity of the cooling unit in the tunnel-type cooling device according to the embodiment of the present invention. 図3は、本発明の一実施形態にかかるトンネル式冷却装置において、上ハーフの昇降機構を示した側面図である。FIG. 3 is a side view showing the lifting mechanism of the upper half in the tunnel type cooling apparatus according to the embodiment of the present invention. 図4は、上ハーフを上昇させた、本発明の一実施形態にかかるトンネル式冷却装置の側面図である。FIG. 4 is a side view of the tunnel-type cooling device according to the embodiment of the present invention in which the upper half is raised. 図5Aは、図3の5A-5A線に沿った断熱箱体の上ハーフと下ハーフとの間のシールの拡大断面図である。FIG. 5A is an enlarged cross-sectional view of the seal between the upper half and the lower half of the heat insulation box along the line 5A-5A in FIG. 図5Bは、断熱箱体の上ハーフと下ハーフとの間の、別のシールの拡大断面図である。FIG. 5B is an enlarged cross-sectional view of another seal between the upper half and the lower half of the heat insulation box.
 上記の本発明のトンネル式冷却装置において、前記冷却ユニットは、前記コンベヤの側からの環流空気の少なくとも一部が、前記冷却器を通過することなく前記冷却ファンによって前記コンベヤに向かって送り出されるように構成されていることが好ましい。これにより、非貫流方式のトンネル式冷却装置を実現できる。これは、冷却器への着霜を低減するのに有利である。また、強制循環方式の冷却装置で一般的な空気を循環させるためのダクトが不要になるので、断熱箱体内部の洗浄性を向上させるのに有利である。 In the above-described tunnel-type cooling device of the present invention, the cooling unit is configured such that at least a part of the circulating air from the conveyor side is sent out toward the conveyor by the cooling fan without passing through the cooler. It is preferable that it is comprised. As a result, a non-flow-through tunnel cooling device can be realized. This is advantageous in reducing frost formation on the cooler. Moreover, since a duct for circulating general air is not required in the forced circulation type cooling device, it is advantageous for improving the cleaning property inside the heat insulating box.
 上記の本発明のトンネル式冷却装置が、前記下ハーフと前記上ハーフとの間にシールを備えていてもよい。前記シールは、水平方向に対して傾斜した傾斜板を含んでいてもよい。この場合、前記シールは、前記下ハーフ及び前記上ハーフのうちの一方に固定されることが好ましい。前記傾斜板の一方の側端縁は、前記上ハーフが下降したとき前記下ハーフ及び前記上ハーフのうちの他方に当接することが好ましい。これにより、上ハーフが下降したとき、気密に封止可能なシールを実現することができる。これは、断熱箱体内と外界との間の断熱性の向上に有利である。 The above-described tunnel-type cooling device of the present invention may include a seal between the lower half and the upper half. The seal may include an inclined plate inclined with respect to the horizontal direction. In this case, it is preferable that the seal is fixed to one of the lower half and the upper half. It is preferable that one side edge of the inclined plate contacts the other of the lower half and the upper half when the upper half is lowered. Thereby, when the upper half is lowered, a seal that can be hermetically sealed can be realized. This is advantageous for improving heat insulation between the heat insulation box and the outside.
 上記において、前記シールが、互いに離間して配された複数の前記傾斜板を含み得る。この場合、前記上ハーフが下降したとき前記複数の傾斜板の間に密閉空間が形成されることが好ましい。これは、断熱箱体内と外界との間の断熱性のさらなる向上に有利である。 In the above, the seal may include a plurality of the inclined plates that are spaced apart from each other. In this case, it is preferable that a sealed space is formed between the plurality of inclined plates when the upper half is lowered. This is advantageous for further improving the heat insulation between the heat insulation box and the outside.
 前記シールが略「V」字状断面を有していてもよい。これにより、シールを構成する部品の数が少なくなり、シールの構造が簡単化される。これは、シールの組み立て性や洗浄性の向上に有利である。 The seal may have a substantially “V” -shaped cross section. This reduces the number of parts constituting the seal and simplifies the seal structure. This is advantageous in improving the assembly and cleaning properties of the seal.
 上記の本発明のトンネル式冷却装置が、前記断熱箱体内の前記搬入口及び前記搬出口の近傍に、前記冷却ユニットが配された冷却室と隔壁で隔てられた断熱室をそれぞれ備えていてもよい。この場合、前記断熱室内に、空気を前記コンベヤに向かって吹き付ける攪拌ファンが配されていることが好ましい。これは、冷却室と断熱箱体の外界との間の断熱性の向上に有利である。 The tunnel-type cooling device according to the present invention may include a heat insulating chamber separated from a cooling chamber in which the cooling unit is arranged and a partition wall in the vicinity of the carry-in port and the carry-out port in the heat insulation box. Good. In this case, it is preferable that a stirring fan for blowing air toward the conveyor is disposed in the heat insulating chamber. This is advantageous for improving heat insulation between the cooling chamber and the outside of the heat insulation box.
 上記の本発明のトンネル式冷却装置が、前記上ハーフを昇降させるための複数のアクチュエータと、昇降する前記上ハーフを案内する、上下方向に延びた複数の案内機構とを備えていてもよい。この場合、前記複数のアクチュエータは互いに同期しながら前記上ハーフを昇降させることが好ましい。これは、上ハーフをズムーズに昇降させるのに有利である。 The tunnel-type cooling device according to the present invention may include a plurality of actuators for raising and lowering the upper half and a plurality of guide mechanisms extending in the vertical direction for guiding the upper half that moves up and down. In this case, it is preferable that the plurality of actuators raise and lower the upper half while synchronizing with each other. This is advantageous for raising and lowering the upper half.
 前記複数のアクチュエータのそれぞれは、前記上ハーフ及び前記下ハーフのうちの少なくとも一方に対して遊びを設けて取り付けられていることが好ましい。これは、上ハーフをズムーズに昇降させるのに更に有利である。 It is preferable that each of the plurality of actuators is attached with play to at least one of the upper half and the lower half. This is further advantageous for raising and lowering the upper half.
 上記の本発明のトンネル式冷却装置が、前記断熱箱体内に、前記コンベヤの側からの環流空気が前記冷却器を通過し前記コンベヤの側に送り出されるように空気を循環させるためのダクトを備えないことが好ましい。これは、断熱箱体内部の洗浄性を向上と、断熱箱体の小型化に有利である。 The tunnel-type cooling device of the present invention includes a duct for circulating air so that the circulating air from the conveyor side passes through the cooler and is sent to the conveyor side in the heat insulating box. Preferably not. This is advantageous in improving the cleanability inside the heat insulating box and reducing the size of the heat insulating box.
 以下に、本発明をその好適な実施形態を示しながら詳細に説明する。但し、本発明は以下の実施形態に限定されないことはいうまでもない。以下の説明において参照する各図は、説明の便宜上、本発明の実施形態を構成する部材のうち、本発明を説明するために必要な主要部材のみを簡略化して示したものである。従って、本発明は以下の各図に示されていない任意の部材を備え得る。また、以下の各図では、実際の部材の寸法および各部材の寸法比率等は忠実に表されていない。 Hereinafter, the present invention will be described in detail while showing preferred embodiments thereof. However, it goes without saying that the present invention is not limited to the following embodiments. For convenience of explanation, the drawings referred to in the following description show only the main members necessary for explaining the present invention in a simplified manner among the members constituting the embodiment of the present invention. Therefore, the present invention can include any member not shown in the following drawings. Further, in the following drawings, the actual dimensions of members and the dimensional ratios of the members are not faithfully represented.
 図1Aは、本発明の一実施形態にかかるトンネル式冷却装置(以下、「冷却装置」という)1の平面図、図1Bは、図1Aの1B-1B線に沿った冷却装置1の矢視断面図、図1Cは、図1Aの矢印1Cに沿って見た冷却装置1の正面図である。 1A is a plan view of a tunnel-type cooling device (hereinafter referred to as “cooling device”) 1 according to an embodiment of the present invention, and FIG. 1B is an arrow view of the cooling device 1 along line 1B-1B in FIG. 1A. 1C is a front view of the cooling device 1 viewed along the arrow 1C in FIG. 1A.
 本実施形態の冷却装置1は、上ハーフ10aと下ハーフ10bとに上下に二分割された断熱箱体10を備える。詳細な図示を省略するが、上ハーブ10a及び下ハーフ10bは、いずれも強固に組み立てられたフレーム(骨格)に、壁材を固定して構成されている。壁材は、例えば断熱材を内壁板及び外壁板で挟んだ断熱板で構成することができる(後述する図5A参照)。断熱箱体10の外界及びその内部空間に露出する部材(内壁板、外壁板、フレームなど)は、その表面に防錆処理が施されているか、ステンレス鋼などの防錆性に優れた金属材料からなることが好ましい。 The cooling device 1 of this embodiment includes a heat insulating box 10 that is divided into an upper half 10a and a lower half 10b. Although not shown in detail, the upper herb 10a and the lower half 10b are each configured by fixing a wall material to a frame (skeleton) that is firmly assembled. A wall material can be comprised with the heat insulating board which pinched | interposed the heat insulating material with the inner wall board and the outer wall board, for example (refer FIG. 5A mentioned later). The material exposed to the outside of the heat insulation box 10 and its internal space (inner wall plate, outer wall plate, frame, etc.) has a rust preventive treatment on its surface, or is a metal material with excellent rust prevention properties such as stainless steel Preferably it consists of.
 断熱箱体10の長手方向の一端には搬入口15が設けられ、他端には搬出口16が設けられている。図1Cに示されているように、搬入口15は、上ハーフ10aと下ハーフ10bとの間の開口であり、本実施形態では下ハーフ10bの上端を切り欠くことにより形成されている。図示を省略するが、搬出口16も、図1Cに示した搬入口15と同様に、下ハーフ10bの上端を切り欠くことにより上ハーフ10aと下ハーフ10bとの間に形成されている。 A carry-in port 15 is provided at one end of the heat insulating box 10 in the longitudinal direction, and a carry-out port 16 is provided at the other end. As shown in FIG. 1C, the carry-in port 15 is an opening between the upper half 10a and the lower half 10b, and is formed by cutting out the upper end of the lower half 10b in this embodiment. Although illustration is omitted, the carry-out port 16 is also formed between the upper half 10a and the lower half 10b by notching the upper end of the lower half 10b, similarly to the carry-in port 15 shown in FIG. 1C.
 断熱箱体10内には、断熱箱体10の長手方向に沿ってコンベヤ18が設けられている。コンベヤ18は、帯状物を環状に接続した部材である。コンベヤ18の形状は任意であり、例えば厚さ方向に通気性を有するように、多数の貫通孔が形成されたベルトコンベヤ、または、網状のネットコンベヤであってもよく、貫通孔が形成されていない無孔のベルトコンベヤであってもよい。また、コンベヤ18の材料も、特に制限はないが、洗浄性の観点から、防錆性に優れたテンレス鋼や防錆処理が施された金属材料、あるいは樹脂材料等を用いることが好ましい。コンベヤ18の上面が水平面と平行になるように、コンベヤ18は多数の搬送ローラ(図示せず)で支持され、駆動装置(図示せず)によって一定速度で矢印18aの向きに駆動される。コンベヤ18の一端は搬入口15からわずかに突出し、コンベヤ18の他端は搬出口16からわずかに突出している。被冷却物(例えば食品)は、搬入口15側においてコンベヤ18上に載置され、コンベヤ18に載って搬入口15から断熱箱体10内に入り、断熱箱体10内を搬送され、搬出口18を出た後、コンベヤ18から取り上げられる。被冷却物は、断熱箱体10内を通過する過程で冷却される。なお、本発明において、「冷却」とは、被冷却物の温度を下げることを意味し、その凝固点以下に温度を下げる「冷凍」を含む。 In the heat insulation box 10, a conveyor 18 is provided along the longitudinal direction of the heat insulation box 10. The conveyor 18 is a member in which strips are connected in an annular shape. The shape of the conveyor 18 is arbitrary. For example, the conveyor 18 may be a belt conveyor having a large number of through-holes or a net-like net conveyor so as to have air permeability in the thickness direction. It may be a non-perforated belt conveyor. The material of the conveyor 18 is not particularly limited, but from the viewpoint of cleanability, it is preferable to use tenless steel excellent in rust prevention property, a metal material subjected to rust prevention treatment, or a resin material. The conveyor 18 is supported by a number of conveying rollers (not shown) so that the upper surface of the conveyor 18 is parallel to the horizontal plane, and is driven in the direction of the arrow 18a at a constant speed by a driving device (not shown). One end of the conveyor 18 projects slightly from the carry-in port 15, and the other end of the conveyor 18 projects slightly from the carry-out port 16. An object to be cooled (for example, food) is placed on the conveyor 18 on the carry-in entrance 15 side, is placed on the conveyor 18 and enters the heat-insulating box body 10 from the carry-in entrance 15, and is transported through the heat-insulated box body 10. After exiting 18, it is picked up from the conveyor 18. The object to be cooled is cooled in the process of passing through the heat insulating box 10. In the present invention, “cooling” means lowering the temperature of the object to be cooled, and includes “freezing” that lowers the temperature below its freezing point.
 断熱箱体10内の空間は、上ハーフ10a及び下ハーフ10b内に設けられた第1隔壁21a,21b及び第2隔壁22a,22bによって、コンベヤ18の搬送方向において3つの空間に分割されている。3つの空間のうち、第1隔壁21a,21bと第2隔壁22a,22bとの間の空間は冷却室25であり、搬入口15と第1隔壁21a,21bとの間の空間は第1断熱室26aであり、搬出口16と第2隔壁22a,22bとの間の空間は第2断熱室26bである。 The space in the heat insulation box 10 is divided into three spaces in the conveying direction of the conveyor 18 by the first partition walls 21a and 21b and the second partition walls 22a and 22b provided in the upper half 10a and the lower half 10b. . Of the three spaces, the space between the first partition walls 21a and 21b and the second partition walls 22a and 22b is the cooling chamber 25, and the space between the carry-in port 15 and the first partition walls 21a and 21b is the first heat insulation. The space between the carry-out port 16 and the second partition walls 22a and 22b is the second heat insulation chamber 26b.
 冷却室25内には、コンベヤ18より上側に、コンベヤ18の搬送方向に沿って3つの冷却ユニット30が設けられている。各冷却ユニット30は、コンベヤ18に対向して配された冷却器31と、冷却器31とコンベヤ18との間に配された5つの冷却ファン35とを備える。冷却器31は、冷媒が通過する冷却コイルの外周面に多数の冷却フィンが取り付けられたものである。多数の冷却フィンは互いに平行に且つ一定のピッチで離間して配置されている。冷却フィンの主面(面積が最大である面)は、鉛直方向と平行である。冷却器31の構成は、特に制限はなく、冷却装置や冷凍装置において使用される周知の冷却器を用いることができる。冷却器31からわずかに離間して、共通する水平面上に5つの冷却ファン35が配置されている。図1Aに示されているように、5つの冷却ファン35は互いに離間し、そのうちの4つは、略矩形の対角位置に配置され、残りの1つは当該略矩形の中心位置に配置されている。冷却器31及び冷却ファン35を含む冷却ユニット30は、フレーム部材(図示せず)を介して下ハーフ10bに固定されている。 In the cooling chamber 25, three cooling units 30 are provided above the conveyor 18 along the conveying direction of the conveyor 18. Each cooling unit 30 includes a cooler 31 disposed facing the conveyor 18, and five cooling fans 35 disposed between the cooler 31 and the conveyor 18. The cooler 31 has a large number of cooling fins attached to the outer peripheral surface of the cooling coil through which the refrigerant passes. The plurality of cooling fins are arranged in parallel to each other and spaced apart at a constant pitch. The main surface (surface having the largest area) of the cooling fin is parallel to the vertical direction. There is no restriction | limiting in particular in the structure of the cooler 31, The well-known cooler used in a cooling device or a freezing apparatus can be used. Five cooling fans 35 are arranged on a common horizontal plane, slightly spaced from the cooler 31. As shown in FIG. 1A, the five cooling fans 35 are separated from each other, four of which are arranged at diagonal positions of a substantially rectangular shape, and the other one is arranged at the central position of the substantially rectangular shape. ing. The cooling unit 30 including the cooler 31 and the cooling fan 35 is fixed to the lower half 10b via a frame member (not shown).
 図2は、冷却ユニット30近傍の空気の流れを示した側面図である。冷却ファン35は、図示しない駆動モータによって、矢印Aに示すように、コンベヤ18に向かって空気を送り出すように回転する。これにより、矢印Bに示すように、コンベヤ18側からの環流空気が冷却ファン35と冷却器31との間の隙間に入り込む。即ち、矢印A及び矢印Bに沿った空気の循環が生じる。矢印Bに沿ったコンベヤ18側からの環流空気は、被冷却物との熱交換によって暖められ且つ水蒸気を含んでいる。この環流空気が冷却器31と冷却ファン35との間の隙間を通過する際に、冷却器31の近傍の冷却された空気との間で熱交換され冷却される。このようにして冷却された冷却空気が矢印Aに沿ってコンベヤ18に向かって送り出される。 FIG. 2 is a side view showing the air flow in the vicinity of the cooling unit 30. The cooling fan 35 is rotated by a drive motor (not shown) so as to send air toward the conveyor 18 as indicated by an arrow A. Thereby, as indicated by an arrow B, the circulating air from the conveyor 18 side enters the gap between the cooling fan 35 and the cooler 31. That is, air circulation along arrows A and B occurs. The circulating air from the conveyor 18 side along the arrow B is warmed by heat exchange with the object to be cooled and contains water vapor. When this circulating air passes through the gap between the cooler 31 and the cooling fan 35, heat is exchanged with the cooled air in the vicinity of the cooler 31 to be cooled. The cooling air thus cooled is sent out along the arrow A toward the conveyor 18.
 このように、本実施形態の冷却ユニット30は、コンベヤ18側からの環流空気の大半は、冷却器31を通過することなく、冷却ファン35によってコンベヤ18に向かって送り出されるように構成されている。即ち、本実施形態の冷却ユニット30を備えた冷却装置1は、特許文献1,2の冷却装置と同様に非貫流方式の冷却装置である。従って、本実施形態の冷却装置1には、強制循環方式のトンネル式冷却装置で一般的な、コンベヤ側からの環流空気が必ず冷却器を通過してコンベヤに向かって送り出されるように空気の循環路を規定するダクト(空気流路)が存在しない。 As described above, the cooling unit 30 of the present embodiment is configured such that most of the circulating air from the conveyor 18 side is sent out toward the conveyor 18 by the cooling fan 35 without passing through the cooler 31. . That is, the cooling device 1 including the cooling unit 30 of the present embodiment is a non-through-flow type cooling device, similar to the cooling devices of Patent Documents 1 and 2. Therefore, the cooling device 1 of the present embodiment circulates air so that the circulating air from the conveyor side, which is general in a tunnel-type cooling device of the forced circulation type, always passes through the cooler and is sent out toward the conveyor. There is no duct (air flow path) that defines the path.
 コンベヤ18の側からの環流空気の大半は、冷却器31を通過しない。また、仮にコンベヤ18の側からの環流空気の一部が冷却器31を通過することがあっても、そのような環流空気は、冷却器31内に入る前に冷却器31の近傍の冷却空気との間の熱交換によって冷却されるので、環流空気中の水蒸気は冷却器31内に入る前に固化されてしまう。従って、本実施形態の冷却装置1では、冷却器31の着霜が少ない。このため、冷却器31の除霜作業が不要または除霜作業の頻度を少なくすることができる。 Most of the circulating air from the conveyor 18 side does not pass through the cooler 31. In addition, even if a part of the circulating air from the conveyor 18 side passes through the cooler 31, such circulating air is cooled near the cooler 31 before entering the cooler 31. Therefore, the water vapor in the reflux air is solidified before entering the cooler 31. Therefore, in the cooling device 1 of the present embodiment, the chilling of the cooler 31 is small. For this reason, the defrosting operation | work of the cooler 31 is unnecessary or the frequency of a defrosting operation | work can be decreased.
 図1A及び図1Bにもどり、第1断熱室26a内には、コンベヤ18より上側に2つの第1攪拌ファン37aが設けられており、同様に、第2断熱室26b内には、コンベヤ18より上側に2つの第2攪拌ファン37bが設けられている。第1攪拌ファン37aは、コンベヤ18に向かって空気を吹き付けることにより、冷却室25と断熱箱体10外との間での搬入口15を介した空気の出入りを低減する。同様に、第2攪拌ファン37bは、コンベヤ18に向かって空気を吹き付けることにより、冷却室25と断熱箱体10外との間での搬出口16を介した空気の出入りを低減する。即ち、第1攪拌ファン37a及び第2攪拌ファン37bは、搬入口15及び搬出口16での空気の出入りを遮断して断熱するいわゆるエアカーテンを形成する。例えば、第1及び段2断熱室26a,26b内に空気の循環流を形成すると、空気の遮断特性を向上させることができる。冷却室25と断熱箱体10外との間での空気の遮断特性は、第1及び第2攪拌ファン37a,37bからの空気の吹き出し角度や風速を変えることにより調整することができる。従って、第1及び第2攪拌ファン37a,37bの取り付け角度や回転速度を調整可能に構成されていることが好ましい。第1及び第2攪拌ファン37a,37bの回転速度を任意に調整可能にするために、第1及び第2攪拌ファン37a,37bを駆動するモータ(図示せず)をインバータ制御することができる。冷却ユニット30と同様に、攪拌ファン37a,37bは、フレーム部材(図示せず)を介して下ハーフ10bに固定されている。 Returning to FIG. 1A and FIG. 1B, two first stirring fans 37 a are provided above the conveyor 18 in the first heat insulation chamber 26 a, and similarly, the second heat insulation chamber 26 b is provided by the conveyor 18. Two second stirring fans 37b are provided on the upper side. The first stirring fan 37 a blows air toward the conveyor 18, thereby reducing the entry and exit of air through the carry-in port 15 between the cooling chamber 25 and the outside of the heat insulating box 10. Similarly, the second stirring fan 37 b blows air toward the conveyor 18, thereby reducing the entry and exit of air through the carry-out port 16 between the cooling chamber 25 and the outside of the heat insulating box 10. That is, the first agitation fan 37a and the second agitation fan 37b form a so-called air curtain that shields and insulates air from entering and exiting the carry-in port 15 and the carry-out port 16. For example, if an air circulation flow is formed in the first and second stage heat insulation chambers 26a and 26b, the air blocking characteristic can be improved. The air blocking characteristic between the cooling chamber 25 and the outside of the heat insulating box 10 can be adjusted by changing the air blowing angle and the wind speed from the first and second stirring fans 37a and 37b. Therefore, it is preferable that the mounting angle and the rotation speed of the first and second stirring fans 37a and 37b can be adjusted. In order to arbitrarily adjust the rotation speeds of the first and second stirring fans 37a and 37b, a motor (not shown) for driving the first and second stirring fans 37a and 37b can be inverter-controlled. As with the cooling unit 30, the stirring fans 37a and 37b are fixed to the lower half 10b via a frame member (not shown).
 図3は、上ハーフ10aを昇降させるための昇降機構50の側面図である。昇降機構50は、上ハーフ10aを昇降駆動するためのアクチュエータ51と、上ハーフ10aを案内するための案内機構56とを備える。 FIG. 3 is a side view of an elevating mechanism 50 for elevating the upper half 10a. The elevating mechanism 50 includes an actuator 51 for driving the upper half 10a to move up and down, and a guide mechanism 56 for guiding the upper half 10a.
 本実施形態では、アクチュエータ51として電動式シリンダアクチュエータを用いている。シリンダ52aの基端(下端)が下ハーフ10bに固定され、ピストン52bの先端(上端)が上ハーフ10aに固定されている。モータ54の回転出力を減速歯車機構53を介してボールネジ機構(図示せず)に伝達することにより、ピストン52bはシリンダ52aに対して出入りする。 In this embodiment, an electric cylinder actuator is used as the actuator 51. The base end (lower end) of the cylinder 52a is fixed to the lower half 10b, and the tip (upper end) of the piston 52b is fixed to the upper half 10a. By transmitting the rotational output of the motor 54 to the ball screw mechanism (not shown) via the reduction gear mechanism 53, the piston 52b moves in and out of the cylinder 52a.
 案内機構56は、ロッド57とスライダ58とを備える。ロッド57の下端は下ハーフ10bに固定されている。ロッド57の長手方向は鉛直方向と平行である。スライダ58は上ハーフ10aに固定されている。スライダ58はロッド57上を、ロッド57の長手方向に沿って自由に移動可能である。 The guide mechanism 56 includes a rod 57 and a slider 58. The lower end of the rod 57 is fixed to the lower half 10b. The longitudinal direction of the rod 57 is parallel to the vertical direction. The slider 58 is fixed to the upper half 10a. The slider 58 can freely move on the rod 57 along the longitudinal direction of the rod 57.
 本実施形態の昇降機構50では、上ハーフ10aが昇降する際、上ハーフ10aの案内は案内機構56が担う。アクチュエータ51は上ハーフ10aの荷重を支え、上ハーフ10aを昇降させるための駆動力を発生するにすぎない。このため、アクチュエータ51は、上ハーフ10a及び下ハーフ10bのうちの少なくとも一方に対して遊びを設けて取り付けられている。 In the elevating mechanism 50 of the present embodiment, when the upper half 10a moves up and down, the guide mechanism 56 takes charge of the upper half 10a. The actuator 51 only supports the load of the upper half 10a and generates a driving force for raising and lowering the upper half 10a. For this reason, the actuator 51 is provided with play in at least one of the upper half 10a and the lower half 10b.
 図1Aに示されているように、4つの昇降機構50が、略矩形の平面視形状を有する断熱箱体10の四隅に1つずつ設けられている。4つのアクチュエータ51が同期して駆動されるように、各アクチュエータ51のモータ54が制御される。 As shown in FIG. 1A, four lifting mechanisms 50 are provided one by one at the four corners of the heat insulating box 10 having a substantially rectangular plan view shape. The motors 54 of the actuators 51 are controlled so that the four actuators 51 are driven in synchronization.
 このように、昇降機構50は、上ハーフ10aの昇降駆動を担うアクチュエータ51と、昇降する上ハーフ10aの案内を担う案内機構56とを備える。アクチュエータ51と案内機構56とに別個の機能を分担させることにより、4つの案内機構56を精度よく上ハーフ10a及び下ハーフ10bに取り付ければ、4つのアクチュエータ51の取り付け制度を緩和することができる。この構成は、上ハーフ10aのスムーズな昇降動作に有利である。 As described above, the elevating mechanism 50 includes the actuator 51 that is responsible for raising and lowering the upper half 10a and the guide mechanism 56 that is responsible for guiding the upper half 10a that is elevated and lowered. If the four guide mechanisms 56 are attached to the upper half 10a and the lower half 10b with high accuracy by sharing the separate functions between the actuator 51 and the guide mechanism 56, the attachment system of the four actuators 51 can be relaxed. This configuration is advantageous for a smooth raising / lowering operation of the upper half 10a.
 図4は、昇降装置50を用いて上ハーフ10aを最も高くまで上昇させた冷却装置1の側面図である。図4に示すように、上ハーフ10aを上昇させると、下ハーフ10bと上ハーフ10aとが分離し、下ハーフ10bと上ハーフ10aとの間に、冷却器31、冷却ファン35、攪拌ファン37a,37bが水平方向に露出する。好ましくは、冷却器31、冷却ファン35、攪拌ファン37a,37bよりも上ハーフ10aの下端が高くなるように上ハーフ10aが上昇する。更に、好ましくは、冷却器31、冷却ファン35、攪拌ファン37a,37bは、下ハーフ10bの上端よりも高い位置に配置されている。 FIG. 4 is a side view of the cooling device 1 in which the upper half 10a is raised to the highest position using the lifting device 50. FIG. As shown in FIG. 4, when the upper half 10a is raised, the lower half 10b and the upper half 10a are separated, and a cooler 31, a cooling fan 35, and a stirring fan 37a are provided between the lower half 10b and the upper half 10a. , 37b are exposed in the horizontal direction. Preferably, the upper half 10a rises so that the lower end of the upper half 10a is higher than the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b. Furthermore, preferably, the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are disposed at a position higher than the upper end of the lower half 10b.
 冷却装置1の洗浄は、図4に示すように、上ハーフ10aを上昇させた状態で行うことができる。洗浄は、上ハーフ10a及び下ハーフ10bの内面、コンベヤ18、冷却器31、冷却ファン35、攪拌ファン37a,37bにホースなどで水をかけながらブラシなどで擦る、いわゆる水洗いをすることができる。上ハーフ10aと下ハーフ10bとの間が大きく開口し、その間に冷却器31、冷却ファン35、攪拌ファン37a,37bが露出するので、断熱箱体10の内部を目視しながら隅々まで容易に洗浄することができる。図1Cに示されているように、下ハーフ10bの内側底面10cは略「V」字の断面形状を有するように緩やかに傾斜している。洗浄したときの水は、底面10cの傾斜によって集められ、図示しない排水口から断熱箱体10外に排出される。 The cleaning of the cooling device 1 can be performed with the upper half 10a raised as shown in FIG. The washing can be performed by so-called water washing in which the inner surface of the upper half 10a and the lower half 10b, the conveyor 18, the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are rubbed with a brush or the like while applying water with a hose or the like. A large opening is formed between the upper half 10a and the lower half 10b, and the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b are exposed therebetween, so that the inside of the heat insulating box 10 can be easily observed to every corner. Can be washed. As shown in FIG. 1C, the inner bottom surface 10c of the lower half 10b is gently inclined so as to have a substantially “V” cross-sectional shape. The water at the time of washing is collected by the inclination of the bottom surface 10c and is discharged out of the heat insulating box 10 from a drain port (not shown).
 上ハーフ10aを上昇させることによって、断熱箱体10内の冷却器31、冷却ファン35、攪拌ファン37a,37bが露出するので、上ハーフ10a及び下ハーフ10bに開閉式の扉を設ける必要がない。このため、冷却装置1を設置する際に、扉を開くための空間を断熱箱体10の外に確保する必要がない。従って、例えば、建屋の壁に近接して冷却装置1を設置したり、複数の冷却装置1を互いに近接して並列配置したりすることが可能になるので、冷却装置1を設置するために必要なスペースが少なくて済む。また、扉を設けた場合に必要になるシールや、当該シールの洗浄性などを考慮する必要なくなるので、洗浄性が更に向上するとともに、断熱箱体10の構造を簡単化することができる。 By raising the upper half 10a, the cooler 31, the cooling fan 35, and the stirring fans 37a and 37b in the heat insulating box 10 are exposed, so there is no need to provide an openable door on the upper half 10a and the lower half 10b. . For this reason, when installing the cooling device 1, it is not necessary to ensure the space for opening a door outside the heat insulation box 10. FIG. Therefore, for example, it is possible to install the cooling device 1 close to the wall of the building, or to arrange a plurality of cooling devices 1 close to each other in parallel, which is necessary for installing the cooling device 1. Less space. Moreover, since it becomes unnecessary to consider the seal required when the door is provided and the cleaning performance of the seal, the cleaning performance is further improved, and the structure of the heat insulating box 10 can be simplified.
 一般的な強制循環方式のトンネル式冷却装置(特許文献1の図14参照)は、被冷却物からの環流空気が冷却器を確実に通過するようにするために、断熱箱体内に循環空気を循環させるためのダクトが設けられ、当該ダクト内に冷却器が配置されることが多い。このような強制循環方式のトンネル式冷却装置では、たとえ本発明と同様に断熱箱体を上下に二分割可能な上ハーフと下ハーフとで構成し、上ハーフを上昇させたとしても、冷却器はダクト内に配置されたままである。冷却器やダクトの内面を洗浄するためには、更にダクトを分解する必要がある。このため、洗浄前の分解作業や洗浄後の組み立て作業に長時間を要し、冷却装置の稼働率を著しく低下させてしまう。また、断熱箱体内の構造が複雑になるので、細部まで洗浄することが困難であり、細菌の繁殖を完全に防止することができず、冷却装置を常に清潔に維持することができない。本発明は、環流空気を循環させるためのダクトが不要な非貫流方式のトンネル式冷却装置1において、その断熱箱体10が上下に二分割されるので、上ハーフ10aを上昇させるだけで断熱箱体10内を隅々まで目視しながら洗浄することができる。また、ダクトを備えないので、断熱箱体10を小さくすることができ、冷却装置1を省スペース化することが可能である。このため、上ハーフ10aが昇降するにも関わらず、比較的低い天井高を有する建屋内にも冷却装置1を設置することが可能である。 A general forced-circulation type tunnel cooling device (see FIG. 14 of Patent Document 1) uses circulating air in a heat insulating box to ensure that the circulating air from the object to be cooled passes through the cooler. In many cases, a duct for circulation is provided, and a cooler is disposed in the duct. In such a forced circulation type tunnel-type cooling device, even if the heat insulation box is composed of an upper half and a lower half that can be divided into upper and lower parts, as in the present invention, and the upper half is raised, the cooler Remains in the duct. In order to clean the inner surfaces of the cooler and the duct, it is necessary to further disassemble the duct. For this reason, it takes a long time for the disassembling work before cleaning and the assembling work after cleaning, and the operating rate of the cooling device is significantly reduced. Moreover, since the structure in the heat insulation box becomes complicated, it is difficult to clean the details, and it is impossible to completely prevent the growth of bacteria, and the cooling device cannot always be kept clean. According to the present invention, in the non-through-flow tunnel cooling device 1 that does not require a duct for circulating the circulating air, the heat insulation box 10 is divided into two in the vertical direction, so that the heat insulation box can be obtained simply by raising the upper half 10a. It is possible to clean the inside of the body 10 while visually observing every corner. Moreover, since a duct is not provided, the heat insulation box 10 can be made small and the cooling device 1 can be space-saving. For this reason, it is possible to install the cooling device 1 in a building having a relatively low ceiling height even though the upper half 10a moves up and down.
 図5Aは、上ハーフ10aを下降させたときの図3の5A-5A線に沿った上ハーフ10aと下ハーフ10bとの間のシール60の拡大断面図である。図5Aに示すように、上ハーフ10aの下端面11aにシール60がボルト62を用いて固定されている。シール60は、水平方向に対して傾斜した2枚の傾斜板61a,61bを備えた略「V」字状の断面形状を有している。シール60は、互いに対向する上ハーフ10aの下端面11aと下ハーフ10bの上端面11bとの間に、搬入口15及び搬出口16を除いて連続的に設けられている。図5Aにおいて、12は断熱箱体10を構成するフレーム、13a,13bはフレーム12に固定された内壁板及び外壁板、14は内壁板13aと外壁板13bとの間の断熱材である。 FIG. 5A is an enlarged cross-sectional view of the seal 60 between the upper half 10a and the lower half 10b along the line 5A-5A in FIG. 3 when the upper half 10a is lowered. As shown in FIG. 5A, the seal 60 is fixed to the lower end surface 11 a of the upper half 10 a using bolts 62. The seal 60 has a substantially “V” -shaped cross-sectional shape including two inclined plates 61 a and 61 b inclined with respect to the horizontal direction. The seal 60 is continuously provided between the lower end surface 11a of the upper half 10a and the upper end surface 11b of the lower half 10b facing each other except for the carry-in port 15 and the carry-out port 16. In FIG. 5A, 12 is a frame constituting the heat insulation box 10, 13a and 13b are inner wall plates and outer wall plates fixed to the frame 12, and 14 is a heat insulating material between the inner wall plate 13a and the outer wall plate 13b.
 上ハーフ10aを下降させたとき、傾斜板61a,61bの下側の側端縁が下ハーフ10bの上端面11bに押し当てられ、傾斜板61a,61bは弾性的にわずかに曲げ変形される。このとき、シール60と下ハーフ10bの上端面11bとで囲まれた密閉空間63が形成される。従って、断熱箱体10の内側空間10iと外界10eとは、密閉空間63内の空気層で隔てられる。これにより、上ハーフ10aを下降させたときのシール60の断熱性は良好である。 When the upper half 10a is lowered, the lower side edge of the inclined plates 61a and 61b is pressed against the upper end surface 11b of the lower half 10b, and the inclined plates 61a and 61b are elastically slightly bent and deformed. At this time, a sealed space 63 surrounded by the seal 60 and the upper end surface 11b of the lower half 10b is formed. Therefore, the inner space 10 i and the outside 10 e of the heat insulation box 10 are separated by the air layer in the sealed space 63. Thereby, the heat insulation of the seal 60 when the upper half 10a is lowered is good.
 シール60は、一定幅を有する金属製板材を略「V」字状の断面形状を有するように折り曲げ加工して製作することができる。シール60の材料は、特に制限はないが、防錆性に優れることが好ましく、例えば、防錆処理が施された金属材料や防錆性に優れたステンレス鋼、または樹脂材料を用いることができ、中でもステンレス鋼を用いることが好ましい。これにより、断熱箱体10の内部とともにシール60も水洗いすることができ、洗浄性の向上に有利である。 The seal 60 can be manufactured by bending a metal plate having a certain width so as to have a substantially “V” -shaped cross-sectional shape. The material of the seal 60 is not particularly limited, but is preferably excellent in rust prevention properties. For example, a metal material subjected to a rust prevention treatment, stainless steel excellent in rust prevention properties, or a resin material can be used. Of these, stainless steel is preferably used. Thereby, the seal | sticker 60 can also be washed with the inside of the heat insulation box 10, and it is advantageous to the improvement of a washability.
 上ハーフ10aと下ハーフ10bとの間のシールの構成は図5Aに限定されない。例えば、図5Bに示すように、水平方向に対して傾斜した2枚の傾斜板66a,66bで構成されたシール65を上ハーフ10aと下ハーフ10bとの間に設けてもよい。図5Aに示したシール60と異なり、図5Bのシール65は、互いに独立した2枚の傾斜板66a,66bで構成されている。傾斜板66a,66bはそれぞれボルト67a,67bを用いて上ハーフ10aの下端面11aに固定されている。図5Bでは、傾斜板66aと傾斜板66bとは互いに略平行であるが、上ハーフ10aから下ハーフ10bに近づくにしたがって傾斜板66aと傾斜板66bとの間の間隔が拡大または減小するように傾斜板66a,66bが取り付けられていてもよい。 The configuration of the seal between the upper half 10a and the lower half 10b is not limited to FIG. 5A. For example, as shown in FIG. 5B, a seal 65 composed of two inclined plates 66a and 66b inclined with respect to the horizontal direction may be provided between the upper half 10a and the lower half 10b. Unlike the seal 60 shown in FIG. 5A, the seal 65 of FIG. 5B is composed of two inclined plates 66a and 66b that are independent of each other. The inclined plates 66a and 66b are fixed to the lower end surface 11a of the upper half 10a using bolts 67a and 67b, respectively. In FIG. 5B, the inclined plate 66a and the inclined plate 66b are substantially parallel to each other, but the interval between the inclined plate 66a and the inclined plate 66b increases or decreases as the upper half 10a approaches the lower half 10b. Inclined plates 66a and 66b may be attached to each other.
 図5Bにおいても、上ハーフ10aを下降させたとき、傾斜板66a,66bの下側の側端縁が下ハーフ10bの上端面11bに押し当てられ、傾斜板66a,66bは弾性的にわずかに曲げ変形される。このとき、シール65と上ハーフ10aの下端面11aと下ハーフ10bの上端面11bとで囲まれた密閉空間68が形成される。従って、図5Aのシール60と同様に、上ハーフ10aを下降させたときのシール65の断熱性は良好である。 Also in FIG. 5B, when the upper half 10a is lowered, the lower side edge of the inclined plates 66a and 66b is pressed against the upper end surface 11b of the lower half 10b, and the inclined plates 66a and 66b are slightly elastically slightly. It is bent and deformed. At this time, a sealed space 68 surrounded by the seal 65, the lower end surface 11a of the upper half 10a, and the upper end surface 11b of the lower half 10b is formed. Therefore, similarly to the seal 60 of FIG. 5A, the heat insulation of the seal 65 when the upper half 10a is lowered is good.
 図5Aのシール60と図5Bのシール65とを比較すると、図5Aのシール60では2枚の傾斜板61a,61bが一体化された一部品であるので、シールを構成する部品点数が少なく、また、シールを上ハーフ10aに固定するためのボルトの数も少なくすることができる。従って、シール60の組み立ては容易である。また、シール60の部品点数やボルト62の数が少ないことは、シール60の洗浄作業が容易になり、洗浄性の向上に有利である。 When the seal 60 of FIG. 5A and the seal 65 of FIG. 5B are compared, the seal 60 of FIG. 5A is a single part in which the two inclined plates 61a and 61b are integrated, so the number of parts constituting the seal is small, Also, the number of bolts for fixing the seal to the upper half 10a can be reduced. Therefore, the assembly of the seal 60 is easy. Further, the small number of parts of the seal 60 and the number of bolts 62 facilitate the cleaning operation of the seal 60, which is advantageous in improving the cleaning performance.
 シール60,65を、上ハーフ10aの下端面11aではなく、下ハーフ10bの上端面11bに取り付けることもできる。但し、図5A及び図5Bに示したように上ハーフ10aの下端面11aに取り付けると、洗浄時の水切れ性が良好になるので好ましい。 The seals 60 and 65 can be attached not to the lower end surface 11a of the upper half 10a but to the upper end surface 11b of the lower half 10b. However, it is preferable to attach to the lower end surface 11a of the upper half 10a as shown in FIG. 5A and FIG.
 上記の実施形態は例示にすぎない。本発明は、上記の実施形態に限定されず、適宜変更することができる。 The above embodiment is merely an example. The present invention is not limited to the above embodiment, and can be modified as appropriate.
 本発明の冷却装置1の冷却ユニット30の構成は、上記の実施形態に限定されず、任意に変更しうる。例えば、冷却器31の構成や、冷却ユニット30に設けられる冷却ファン35の数や配置は任意に設定することができる。好ましくは、冷却ユニット30は、非貫流方式の冷却ユニットを構成する。非貫流方式を実現するための構成は当業者に公知である。 The configuration of the cooling unit 30 of the cooling device 1 of the present invention is not limited to the above embodiment, and can be arbitrarily changed. For example, the configuration of the cooler 31 and the number and arrangement of the cooling fans 35 provided in the cooling unit 30 can be arbitrarily set. Preferably, the cooling unit 30 constitutes a non-flow-through cooling unit. The configuration for realizing the non-flow-through method is known to those skilled in the art.
 冷却装置1は少なくとも1つの冷却ユニット30を備えていればよく、冷却装置1内の冷却ユニット30の数は上記の実施形態のように3つである必要はない。コンベヤ18の幅(移動方向18aに直交する方向の寸法)が大きい場合には、コンベヤ18の幅方向に複数の冷却ユニット30を配置してもよい。冷却ユニット30を、コンベヤ18の上方に配置するのではなく、コンベヤ18の下方または側方に配置してもよい。但し、洗浄性の観点からは、上記の実施形態のように、コンベヤ18の上方に冷却ユニット30を配置することが好ましい。コンベヤ18に対する冷却ユニット30の配置に関わらず、上ハーフ10aを上昇させたとき、上ハーフ10aと下ハーフ10bとの間に冷却ユニット30が水平方向に露出するように、冷却ユニット30が配置される。 The cooling device 1 only needs to include at least one cooling unit 30, and the number of cooling units 30 in the cooling device 1 does not have to be three as in the above embodiment. When the width of the conveyor 18 (the dimension in the direction orthogonal to the moving direction 18 a) is large, a plurality of cooling units 30 may be arranged in the width direction of the conveyor 18. The cooling unit 30 may be disposed below or on the side of the conveyor 18 instead of being disposed above the conveyor 18. However, from the viewpoint of cleanability, it is preferable to arrange the cooling unit 30 above the conveyor 18 as in the above embodiment. Regardless of the arrangement of the cooling unit 30 with respect to the conveyor 18, when the upper half 10a is raised, the cooling unit 30 is arranged so that the cooling unit 30 is exposed in the horizontal direction between the upper half 10a and the lower half 10b. The
 断熱室26a,26bの構成も任意である。例えば、断熱室26a,26b内に設けられる攪拌ファン37a,37bの数や配置も適宜変更しうる。攪拌ファン37a,37bによる空気の吹き出し角度や風速を調整することにより、断熱室26a,26bと冷却室25とを仕切る第1隔壁21a,21b及び第2隔壁22a,22bを省略したりまたは小さくしたりすることができる。断熱室26a,26b及び攪拌ファン37a,37bを省略してもよい。 The configuration of the heat insulating chambers 26a and 26b is also arbitrary. For example, the number and arrangement of the stirring fans 37a and 37b provided in the heat insulating chambers 26a and 26b can be appropriately changed. The first partition walls 21a and 21b and the second partition walls 22a and 22b that partition the heat insulating chambers 26a and 26b and the cooling chamber 25 are omitted or reduced by adjusting the air blowing angle and the wind speed of the stirring fans 37a and 37b. Can be. The heat insulating chambers 26a and 26b and the stirring fans 37a and 37b may be omitted.
 上ハーフ10aを昇降させるための昇降機構50の構成も任意である。アクチュエータの駆動源は、モータである必要はなく、油圧または空気圧を用いてもよい。昇降機構50の配置や数は、上ハーフ10aのサイズや重量などを考慮して適宜変更しうる。上ハーフ10aが小さい場合には、上方から見たとき、略矩形の上ハーフ10aの対角位置に昇降機構50を各1つずつ配置すれば足りる。アクチュエータ51と案内機構56とは同数である必要はなく、また両者を接近して配置する必要もない。一般には、案内機構56の数は、アクチュエータ51と同数であるか、若しくはこれより多いことがことが好ましい。例えば、上方から見たとき、アクチュエータ51を四隅に各1つずつ配置し、案内機構56は四隅に加えて、その間にも配置することができる。アクチュエータに案内機構としての機能を担わせることにより、案内機構を省略してもよい。この場合、アクチュエータは、上ハーフ及び下ハーフに対して遊びを設けることなく取り付けられる。 The structure of the raising / lowering mechanism 50 for raising / lowering the upper half 10a is also arbitrary. The drive source of the actuator need not be a motor, and hydraulic pressure or pneumatic pressure may be used. The arrangement and number of the lifting mechanisms 50 can be appropriately changed in consideration of the size and weight of the upper half 10a. In the case where the upper half 10a is small, it is only necessary to arrange one lifting mechanism 50 at each diagonal position of the substantially rectangular upper half 10a when viewed from above. The number of actuators 51 and the number of guide mechanisms 56 do not have to be the same, and it is not necessary to arrange them close to each other. In general, the number of guide mechanisms 56 is preferably the same as or more than the number of actuators 51. For example, when viewed from above, one actuator 51 can be arranged at each of the four corners, and the guide mechanism 56 can be arranged between the four corners. The guide mechanism may be omitted by causing the actuator to function as a guide mechanism. In this case, the actuator is attached to the upper half and the lower half without providing play.
 上ハーフ10aと下ハーフ10bとの間に配されるシールの形状も、上記の実施形態に限定されない。図5A及び図5Bのシール60,65は、いずれも2枚の傾斜板で構成されていたが、シールを構成する傾斜板の数は、1枚であってもよく、あるいは3枚以上であってもよい。シールは、傾斜板以外のものによって構成されていてもよい。例えば、シールが、互いに対向する上ハーフ10aの下端面11a及び下ハーフ10bの上端面11bに形成された互いに嵌合し合う形状、例えば凸条(リブ)と凹条(溝)で構成されていてもよい。この場合、洗浄時の水切れ性の観点からは、上ハーフ10aの下端面11aに凹条が設けられ、下ハーフ10bの上端面11bに凸条が設けられていることが好ましい。 The shape of the seal disposed between the upper half 10a and the lower half 10b is not limited to the above embodiment. Each of the seals 60 and 65 in FIGS. 5A and 5B is composed of two inclined plates, but the number of inclined plates constituting the seal may be one, or three or more. May be. The seal may be constituted by something other than the inclined plate. For example, the seal is configured by fitting shapes formed on the lower end surface 11a of the upper half 10a and the upper end surface 11b of the lower half 10b facing each other, for example, ridges (ribs) and recesses (grooves). May be. In this case, from the viewpoint of drainability during cleaning, it is preferable that a concave line is provided on the lower end surface 11a of the upper half 10a and a convex line is provided on the upper end surface 11b of the lower half 10b.
 上記の実施形態では、コンベヤ18は、上方から見たとき直線状に配置されていたが、略「L」字状や略「U」字状など、屈曲または湾曲していてもよい。 In the above embodiment, the conveyor 18 is arranged in a straight line when viewed from above, but may be bent or curved, such as a substantially “L” shape or a substantially “U” shape.
 本発明のトンネル式冷却装置は、洗浄性に優れた冷却装置であることから、食品を冷却または冷凍する食品製造の分野に好ましく利用することができる。但し、食品以外の被冷却物を冷却または冷凍する冷却装置として利用することもできる。 Since the tunnel type cooling device of the present invention is a cooling device having excellent cleaning properties, it can be preferably used in the field of food production for cooling or freezing food. However, it can also be used as a cooling device for cooling or freezing an object to be cooled other than food.
1 トンネル式冷却装置
10 断熱箱体
10a 上ハーフ
10b 下ハーフ
15 搬入口
16 搬出口
18 コンベヤ
21a,21b,22a,22 隔壁
25 冷却室
26a,26b 断熱室
30 冷却ユニット
31 冷却器
35 冷却ファン
37a,37b 攪拌ファン
50 昇降機構
51 アクチュエータ
56 案内機構
60,65 シール
61a,61b,66a,66b 傾斜板
63,68 密閉空間
DESCRIPTION OF SYMBOLS 1 Tunnel type cooling device 10 Heat insulation box 10a Upper half 10b Lower half 15 Carry-in port 16 Carry-out port 18 Conveyor 21a, 21b, 22a, 22 Partition 25 Cooling chamber 26a, 26b Heat insulation chamber 30 Cooling unit 31 Cooler 35 Cooling fan 37a, 37b Stirring fan 50 Lifting mechanism 51 Actuator 56 Guide mechanism 60, 65 Seals 61a, 61b, 66a, 66b Inclined plates 63, 68 Sealed space

Claims (9)

  1.  被冷却物が搬入される搬入口、及び、前記被冷却物が搬出される搬出口を備えた断熱箱体と、
     前記断熱箱体内において前記被冷却物を前記搬入口から前記搬出口へ搬送するコンベヤと、
     前記コンベヤに対向して配された冷却器、及び、前記冷却器と前記コンベヤとの間に配された冷却ファンを備えた冷却ユニットとを備え、
     前記冷却ファンが前記冷却ファンと前記冷却器との間の冷却空気を前記コンベヤに向かって送り出すトンネル式冷却装置であって、
     前記断熱箱体は、下ハーフと、昇降可能な上ハーフとに二分割されており、
     前記上ハーフを上昇させると、前記下ハーフと前記上ハーフとの間に、前記冷却ユニットが水平方向に露出することを特徴とするトンネル式冷却装置。
    A heat-insulating box provided with a carry-in port for carrying the object to be cooled and a carry-out port for carrying out the object to be cooled;
    A conveyor for conveying the object to be cooled from the carry-in port to the carry-out port in the heat insulation box;
    A cooler disposed opposite to the conveyor, and a cooling unit including a cooling fan disposed between the cooler and the conveyor,
    A tunnel-type cooling device in which the cooling fan sends cooling air between the cooling fan and the cooler toward the conveyor;
    The heat insulation box is divided into a lower half and an upper half that can be raised and lowered,
    When the upper half is raised, the cooling unit is exposed in the horizontal direction between the lower half and the upper half.
  2.  前記冷却ユニットは、前記コンベヤの側からの環流空気の少なくとも一部が、前記冷却器を通過することなく前記冷却ファンによって前記コンベヤに向かって送り出されるように構成されている請求項1に記載のトンネル式冷却装置。 2. The cooling unit according to claim 1, wherein the cooling unit is configured such that at least a part of the circulating air from the conveyor side is sent toward the conveyor by the cooling fan without passing through the cooler. Tunnel cooling device.
  3.  前記下ハーフと前記上ハーフとの間にシールを備え、
     前記シールは、水平方向に対して傾斜した傾斜板を含み、
     前記シールは、前記下ハーフ及び前記上ハーフのうちの一方に固定され、前記傾斜板の一方の側端縁は、前記上ハーフが下降したとき前記下ハーフ及び前記上ハーフのうちの他方に当接する請求項1又は2に記載のトンネル式冷却装置。
    A seal is provided between the lower half and the upper half,
    The seal includes an inclined plate inclined with respect to a horizontal direction,
    The seal is fixed to one of the lower half and the upper half, and one side edge of the inclined plate contacts the other of the lower half and the upper half when the upper half is lowered. The tunnel-type cooling device according to claim 1, which is in contact with the tunnel-type cooling device.
  4.  前記シールが、互いに離間して配された複数の前記傾斜板を含み、前記上ハーフが下降したとき前記複数の傾斜板の間に密閉空間が形成される請求項3に記載のトンネル式冷却装置。 The tunnel-type cooling device according to claim 3, wherein the seal includes a plurality of the inclined plates spaced apart from each other, and a sealed space is formed between the plurality of inclined plates when the upper half is lowered.
  5.  前記シールが略「V」字状断面を有する請求項3又は4に記載のトンネル式冷却装置。 The tunnel-type cooling device according to claim 3 or 4, wherein the seal has a substantially "V" -shaped cross section.
  6.  前記断熱箱体内の前記搬入口及び前記搬出口の近傍に、前記冷却ユニットが配された冷却室と隔壁で隔てられた断熱室をそれぞれ備え、
     前記断熱室内に、空気を前記コンベヤに向かって吹き付ける攪拌ファンが配されている請求項1~5のいずれかに記載のトンネル式冷却装置。
    In the vicinity of the carry-in port and the carry-out port in the heat insulation box, respectively, a cooling chamber in which the cooling unit is arranged and a heat insulating chamber separated by a partition wall are provided,
    The tunnel cooling device according to any one of claims 1 to 5, wherein a stirring fan for blowing air toward the conveyor is disposed in the heat insulating chamber.
  7.  前記上ハーフを昇降させるための複数のアクチュエータと、
     昇降する前記上ハーフを案内する、上下方向に延びた複数の案内機構とを備え、
     前記複数のアクチュエータは互いに同期しながら前記上ハーフを昇降させる請求項1~6のいずれかに記載のトンネル式冷却装置。
    A plurality of actuators for raising and lowering the upper half;
    A plurality of guide mechanisms extending in the vertical direction for guiding the upper half that moves up and down,
    The tunnel cooling device according to any one of claims 1 to 6, wherein the plurality of actuators raise and lower the upper half in synchronization with each other.
  8.  前記複数のアクチュエータのそれぞれは、前記上ハーフ及び前記下ハーフのうちの少なくとも一方に対して遊びを設けて取り付けられている請求項7に記載のトンネル式冷却装置。 The tunnel type cooling device according to claim 7, wherein each of the plurality of actuators is attached with play to at least one of the upper half and the lower half.
  9.  前記断熱箱体内に、前記コンベヤの側からの環流空気が前記冷却器を通過し前記コンベヤの側に送り出されるように空気を循環させるためのダクトを備えない請求項1~8のいずれかに記載のトンネル式冷却装置。 The duct according to any one of claims 1 to 8, wherein the heat insulation box does not include a duct for circulating air so that the circulating air from the conveyor side passes through the cooler and is sent to the conveyor side. Tunnel cooling system.
PCT/JP2014/060725 2013-04-18 2014-04-15 Tunnel-type cooling device WO2014171455A1 (en)

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