WO2014157037A1 - Brake device for handlebar vehicle - Google Patents

Brake device for handlebar vehicle Download PDF

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Publication number
WO2014157037A1
WO2014157037A1 PCT/JP2014/057987 JP2014057987W WO2014157037A1 WO 2014157037 A1 WO2014157037 A1 WO 2014157037A1 JP 2014057987 W JP2014057987 W JP 2014057987W WO 2014157037 A1 WO2014157037 A1 WO 2014157037A1
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WO
WIPO (PCT)
Prior art keywords
brake
lever
master cylinder
hydraulic
piston
Prior art date
Application number
PCT/JP2014/057987
Other languages
French (fr)
Japanese (ja)
Inventor
和真 上原
Original Assignee
日信工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日信工業株式会社 filed Critical 日信工業株式会社
Priority to CN201480009501.4A priority Critical patent/CN105073572B/en
Priority to JP2015508459A priority patent/JP6280914B2/en
Publication of WO2014157037A1 publication Critical patent/WO2014157037A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/04Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically
    • B60T11/08Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically providing variable leverage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/04Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically
    • B60T11/046Using cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62LBRAKES SPECIALLY ADAPTED FOR CYCLES
    • B62L3/00Brake-actuating mechanisms; Arrangements thereof
    • B62L3/02Brake-actuating mechanisms; Arrangements thereof for control by a hand lever
    • B62L3/023Brake-actuating mechanisms; Arrangements thereof for control by a hand lever acting on fluid pressure systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/58Mechanical mechanisms transmitting linear movement
    • F16D2125/60Cables or chains, e.g. Bowden cables

Definitions

  • the present invention relates to a brake device for a bar handle vehicle. More specifically, at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and a hydraulic master cylinder and a lever mechanism are combined by operating a first brake operator.
  • the present invention relates to a brake apparatus for a bar handle vehicle that operates a hydraulic brake via a master cylinder unit formed as described above.
  • At least one of the front wheel brake and the rear wheel brake is a hydraulic brake
  • the hydraulic brake is applied via the master cylinder unit formed by combining the hydraulic master cylinder and the lever mechanism by the operation of the first brake operator.
  • the master cylinder unit there is a combination of a master cylinder and a lever mechanism.
  • the lever mechanism includes four levers of a first rotation lever, a second rotation lever, a knocker and an equalizer lever, and a first brake.
  • a first hydraulic lever and a knocker that are rotated by the operation of the operation element operate one hydraulic brake, and an equalizer lever, a second rotation lever, and a knocker that are rotated by the operation of the second brake operation element.
  • both brakes are operated in conjunction with each other (for example, see Patent Document 1).
  • the hydraulic brake By operating the first brake operator, the hydraulic brake is independently operated via the master cylinder unit, and by operating the second brake operator, the hydraulic brake and mechanical brake are operated via the master cylinder unit.
  • the hydraulic brake and mechanical brake When operating in conjunction with each other, it is necessary to set the invalid stroke of the master cylinder to an appropriate distance so that the hydraulic master cylinder does not operate accidentally due to the tension of the brake wire caused by steering the steering wheel to the left or right. It was.
  • the present invention provides a bar handle vehicle brake device capable of appropriately setting the piston retraction limit and the invalid stroke without making the manufacturing accuracy of the master cylinder unit unnecessarily strict. It is an object.
  • a brake apparatus for a bar handle vehicle is configured such that at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and a hydraulic master cylinder and a lever mechanism are operated by operating a first brake operator.
  • a bar handle vehicle brake device that operates the hydraulic brake via a master cylinder unit formed by combining the hydraulic master cylinder, the hydraulic master cylinder is disposed at an opening of a cylinder hole into which the piston is inserted.
  • a piston restricting means for restricting the backward limit is attached.
  • the lever mechanism includes at least a first rotation lever and a knocker, and a first brake connecting means connected to the first brake operation element is connected to the first rotation lever, and the first brake operation element is connected to the first brake operation element. It is preferable to operate the hydraulic brake by operating the piston of the hydraulic master cylinder via the knocker in which the first rotating lever is pushed by the above operation.
  • one of the front wheel brake and the rear wheel brake is the hydraulic brake
  • the other is a mechanical brake
  • the lever mechanism includes at least a second rotation lever and an equalizer lever
  • the equalizer lever includes: The second brake connecting means connected to the second brake operator, the mechanical brake connecting means connected to the mechanical brake, and the second rotating lever are connected, and by operation of the first brake operator, The hydraulic brake is operated independently, and the mechanical brake is operated by pulling the mechanical brake connecting means via the equalizer lever by the operation of the second brake operator, and the equalizer lever is By rotating the second rotation lever, the piston of the hydraulic master cylinder is operated, and the liquid It is preferable to actuate in conjunction with Equation brake.
  • the master cylinder unit is preferably disposed in a cowl of a bar handle vehicle. Further, it is preferable that the hydraulic brake is provided on the front wheel and the mechanical brake is provided on the rear wheel.
  • the piston of the hydraulic master cylinder is regulated in the backward limit by the piston restricting means provided in the opening of the cylinder hole.
  • the master cylinder unit can be manufactured without considering the above, and the productivity can be improved. Further, since the piston retreat limit can be set reliably, the invalid stroke of the piston can be set well, and a good operation feeling can always be obtained.
  • the lever mechanism includes at least a first rotating lever and a knocker, and connects the first brake connecting means connected to the first brake operator to the first rotating lever, and by operating the first brake operator, By operating the piston of the hydraulic master cylinder and operating the hydraulic brake via a knocker that pushes the first rotating lever, the lever mechanism and the hydraulic master cylinder can connect the first brake linking means. Even if it is arranged at a position away from the piston, the backward limit is restricted by the piston restricting means provided in the cylinder hole opening, so that regardless of the tolerance or extension of the first brake operator, etc. The invalid stroke can be set satisfactorily, and a good operation feeling can always be obtained. Further, one of the front wheel brake and the rear wheel brake is the hydraulic brake, and the other is a mechanical brake.
  • the lever mechanism includes at least a second turning lever and an equalizer lever, and the equalizer lever is operated by the second brake.
  • the second brake connecting means connected to the child, the mechanical brake connecting means connected to the mechanical brake, and the second rotating lever are connected, and the hydraulic brake is operated independently by operating the first brake operator.
  • the mechanical brake is actuated by pulling the mechanical brake linking means through the equalizer lever by the operation of the second brake operator, and the equalizer lever rotates the second rotating lever.
  • FIG. 1 is a schematic view of a bar handle vehicle brake device showing a first embodiment of the present invention. It is the partial cross section front view which similarly looked at the master cylinder unit from the driver side. Similarly, it is a left side view of the master cylinder unit. Similarly, it is a right side view of the master cylinder unit. It is a back view of a master cylinder unit similarly.
  • FIG. 6 is a sectional view taken along line VI-VI in FIG. 4.
  • FIG. 7 is a sectional view taken along line VII-VII in FIG. 2. It is a perspective view of a master cylinder unit showing the example of the 1st form of the present invention. It is a perspective view of a master cylinder unit similarly.
  • FIG. 6 is an explanatory diagram of the master cylinder unit in a state where only the first operation lever is operated and only the hydraulic brake is operated. Similarly, only the second operation lever is operated and it is an explanatory diagram of the master cylinder da unit when it is in an interlocking state. Similarly, it is an explanatory view of the master cylinder unit in a state where only the second operation lever is further operated to restrict the operation of the hydraulic brake. Similarly, it is an explanatory view in the front direction of the master cylinder unit in a state where only the second operation lever is operated and only the mechanical brake is operated.
  • FIG. 5 is a partial cross-sectional front view of a master cylinder unit showing a second embodiment of the present invention.
  • the brake device 1 for a bar handle vehicle includes a front wheel brake 2 and a rear wheel brake. 3, a front wheel brake operation element 4 (first brake operation element of the present invention), and a rear wheel brake operation element 5 (second brake operation element of the present invention), and a front wheel brake 2 and a front wheel brake operation.
  • a master cylinder unit 20 is interposed between the child 4, the rear wheel brake 3 and the rear wheel brake operator 5.
  • the left side and the right side are the left side and the right side as viewed from the driver side as shown in FIG.
  • the left side and front wheel brake operation element 4 side will be described as the right side.
  • description of clockwise and counterclockwise directions will be described as directions with respect to the front view.
  • the front wheel brake 2 uses a hydraulic disc brake in which a disc rotor 2a that rotates integrally with the front wheel is combined with a caliper body 2b having a piston.
  • the rear wheel brake 3 is a mechanical drum brake in which a pair of brake shoes 3b, 3b are disposed opposite to a back plate 3a so as to be able to expand, and both brake shoes 3b, 3b are expanded using anchor pins 3c as fulcrums. ing.
  • the front wheel brake operation element 4 operates the operation lever 4 a attached to the handlebar 6 to pull the first brake wire 7 (the first brake connecting means of the present invention).
  • the master cylinder 21 is operated to supply hydraulic pressure to the front wheel brake 2 via the hydraulic pressure pipe 8, and the front wheel brake 2 is operated independently.
  • the rear wheel brake operator 5 operates the operation lever 5 a attached to the handle bar 6, whereby the second brake wire 9 (second brake connecting means of the present invention) is pulled, via the master cylinder unit 20.
  • the rear wheel brake 3 for operating the rear wheel brake 3 (the mechanical brake connecting means of the present invention) is pulled to operate the rear wheel brake 3, and the hydraulic master cylinder 21 of the master cylinder unit 20 is operated.
  • the hydraulic pressure is supplied to the front wheel brake 2 via the hydraulic pressure pipe 8 to operate the front wheel brake 2 in conjunction with each other.
  • the master cylinder unit 20 is a combination of the hydraulic master cylinder 21 for supplying hydraulic pressure to the front wheel brake 2 and a lever mechanism 40.
  • the lever mechanism 40 includes a first rotating lever 41 and a second rotating lever.
  • a lever 42, a knocker 43, and an equalizer lever 44 are provided.
  • the master cylinder unit 20 is disposed in a cowl 51 of a bar handle vehicle 50 as shown in FIG.
  • the hydraulic master cylinder 21 is provided with a bottomed cylinder hole 21b in the cylinder body 21a, and a piston 22 is inserted in the cylinder hole 21b so as to be movable.
  • a fluid pressure chamber 23 is defined between the fluid pressure chambers 22 and 22.
  • a return spring 24 is contracted in the hydraulic chamber 23, and the piston 22 is always urged toward the opening side of the cylinder hole 21 b by the elastic force of the return spring 24.
  • the cylinder hole 21b has a large-diameter portion 21c formed on the lower end side, and is formed in the circlip 25 (piston restricting means of the present invention) fitted to the large-diameter portion 21c and the intermediate portion in the axial direction of the piston 22. Due to the contact with the flange portion 22a, the retreat limit of the piston 22 is restricted, and the lower end side of the piston 22 is protruded below the lower end opening of the cylinder body 21a.
  • An output port 21d is provided on the upper wall of the cylinder body 21a so as to communicate with the hydraulic chamber 23.
  • the hydraulic port 8 is connected to the output port 21d so that the hydraulic chamber 23 and the front wheel brake 2 communicate with each other.
  • a raised portion 21e is provided in the cylinder axial direction on the upper surface of the peripheral wall of the cylinder body 21a, and a boss hole 21f is provided in a substantially central portion of the raised portion 21e so as to communicate with the cylinder hole 21b.
  • the through-tube 26 is connected, and the cylinder hole 21b and the reservoir 27 are communicated.
  • a first wire guide portion 21g for guiding the first brake wire 7 is provided so as to protrude to the right side (the front wheel brake operation element 4 side), and at the center of the raised portion 21e.
  • the second wire guide portion 21h for guiding the second brake wire 9 is provided so as to protrude to the back side (the vehicle body front side).
  • Bolt holes 21i and 21i for mounting the body mounting bolts are formed in a direction perpendicular to the cylinder axis on the upper wall side and the cylinder hole opening side across the boss hole 21f.
  • an engaging piece 21j of the delay spring 28 is projected from the upper wall side front surface of the cylinder body 21a.
  • a pair of lever holders 21k and 21m project from the back side and the front side of the cylinder body 21a in the vicinity of the opening of the cylinder hole, and a fixing pin 29 is attached to the lever holders 21k and 21m.
  • the hole 21n and the female screw hole 21p are formed coaxially.
  • a stopper bolt mounting boss portion 21q is positioned on the left side of the lever holders 21k, 21m (on the rear wheel brake operation element 5 side) with an acute angle with respect to the cylinder axis CL1.
  • a stopper bolt 30 is attached to the stopper bolt mounting boss portion 21q, which protrudes in the direction L2 shown in FIG.
  • the lower portion of the stopper bolt mounting boss portion 21q is formed in a triangular shape with a downward cross section when viewed from the front, and a right slope is in contact with the second rotation lever 42 to set the initial position of the second rotation lever 42.
  • a second rotating lever contact surface 21r is provided.
  • a rear wheel brake wire guide portion 21s projects from the lower portion of the back surface of the cylinder body 21a on the cylinder hole opening side.
  • the stopper bolt 30 includes a shaft portion 30b having a male screw portion 30a and a head portion 30d having a large-diameter seating surface 30c, with the male screw portion 30a facing upward and the head portion 30d facing downward.
  • the stopper bolt mounting boss 21q is screwed and fixed using a nut member 30e.
  • the lever mechanism 40 includes a first rotation base 41a of the first rotation lever 41 on the front side between the lever holders 21k and 21m, a second rotation base 42a of the second rotation lever 42 on the back side, and a first.
  • the third rotation base 43a of the knocker 43 is arranged between the rotation base 41a and the second rotation base 42a, respectively, so that the lever holders 21k and 21m, the first rotation base 41a, the second rotation base 42a,
  • the fixing pin 29 is inserted through the third rotation base 43a and fixed using the nut member 29a, whereby the first rotation lever 41 and the second rotation lever 42 are mounted on the lever holders 21k and 21m.
  • the knocker 43 is rotatably connected, and the second turning lever connecting portion 44 a provided at the right end portion of the equalizer lever 44 is connected to the connecting arm 42 b provided at the right end portion of the second turning lever 42. Rotate via pin 31 It is pivotally supported to function.
  • an adjustment bolt mounting portion 41c extends from the first rotation base portion 41a provided with the insertion hole 41b of the fixing pin 29, and a knocker 43 is connected to the female screw portion 41d of the adjustment bolt mounting portion 41c.
  • An adjustment bolt 32 that is in contact with the nut is attached using a nut member 32a so that the amount of protrusion can be adjusted.
  • the 1st brake wire connection part 41e which connects the edge part of the 1st brake wire 7 is provided in the front side of the adjustment bolt attaching part 41c.
  • the second rotation lever 42 is formed in a substantially triangular shape in a front view in which the second rotation base 42a provided with an insertion hole 42c for the fixing pin 29 protrudes upward at the center, and the second rotation base 42a.
  • An arm portion 42d extending in the left-right direction of the second rotation base portion 42a is provided on the back side of the second rotation base portion 42a.
  • the connecting arm 42b is provided on the right end side of the arm portion 42d, the insertion hole 42e of the connecting pin 31 is formed in the connecting arm 42b, and one holding piece for holding the stopper bolt 30 on the left end side. 42f is formed.
  • a substantially cube-shaped joint part 42g protrudes along the inclination of the second rotation base part 42a on the left end front surface of the second rotation base part 42a, and the cylinder body 21a is formed on the upper left side surface of the joint part 42g.
  • a body contact surface 42h that contacts the second rotation lever contact surface 21r is formed, and a knocker pushing surface 42i that contacts the knocker 43 and pushes the knocker 43 is formed on the lower right side surface.
  • the other holding piece 42j is integrally projected on the left side of the joint portion 42g in parallel with the one holding piece 42f.
  • the engaging protrusion of the delay spring 28 is formed on the front end side of the other holding piece 42j. 42k protrudes.
  • the delay spring 28 is formed of a tension type coil spring having attachment portions 28a, 28a provided at both ends, a winding portion 28b provided above the intermediate portion, and a straight portion 28c provided below the intermediate portion. ing.
  • a piston pushing portion 43c is formed on the right side of the third rotation base portion 43a provided with the insertion hole 43b of the fixing pin 29.
  • the piston pushing portion 43c is provided with a piston abutting portion 43d that is always in contact with the lower end portion of the piston 22 at the upper portion, and an adjustment bolt abutting surface 43e that is in contact with the adjusting bolt 32 is provided on the lower surface of the piston pushing portion 43c. Is formed.
  • a receiving surface 43f that is pushed by the knocker pushing surface 42i is formed below the third turning base 43a.
  • the equalizer lever 44 is disposed on the back side of the cylinder body 21a, the rear wheel brake wire connecting portion 44b for connecting the rear wheel brake wire 10 is connected to one end portion, and the second brake wire 9 is connected to the center portion.
  • the second brake wire connecting portion 44c to be connected is formed with the second rotating lever connecting portion 44a connected to the connecting arm 42b of the second rotating lever 42 at the other end.
  • the second turning lever connecting portion 44a is formed in a bifurcated shape having an insertion hole 44d for the connecting pin 31, and the connecting arm 42b is inserted between the second turning lever connecting portion 44a, and the insertion holes 44d, 44d, By inserting the connecting pin 31 into 42f and stopping with the retaining ring 31a, the second rotating lever connecting portion 44a is rotatably connected to the connecting arm 42b.
  • the first rotation lever 41, the second rotation lever 42, and the knocker 43 described above are rotatably connected between the lever holders 21k and 21m, and the connecting arm 42b of the second rotation lever 42 is provided. Is connected to the second rotating lever connecting portion 44a of the equalizer lever 44 via the connecting pin 31, and is pulled into the rear wheel brake wire connecting portion 44b of the equalizer lever 44 via the rear wheel brake wire guide portion 21s.
  • the rear wheel brake wire 10 thus connected is connected to the second brake wire connecting portion 44c with the second brake wire 9 drawn through the second wire guide portion 21h.
  • the first brake wire 7 drawn through the first wire guide portion 21g is connected to the first brake wire connecting portion 41e of the first rotating lever 41.
  • attachment portions 28a and 28a of the delay spring 28 are attached to the engagement piece 21j of the cylinder body 21a and the engagement protrusion 42k of the second rotation lever 42, respectively.
  • the stopper bolt 30 is disposed in the vicinity of the lever holders 21k and 21m, and the shaft portion 30b is disposed between the sandwiching pieces 42f and 42j of the second rotating lever 42. Further, the stopper bolt 30 and the delay spring 28 are arranged in parallel and in an adjacent position (FIG. 2) where they overlap in front view, and the nut member 30e of the stopper bolt 30 is connected to the straight portion 28c of the delay spring 28. It is arranged at the corresponding position.
  • the initial position of the first rotation lever 41 is held by the tension of the first brake wire 7 connected to the first brake wire connecting portion 41e, and the second rotation lever 42 is the elasticity of the delay spring 28.
  • the second rotation lever contact surface 21r is in contact with the body contact surface 42h of the joint portion 42g.
  • the adjustment bolt contact surface 43e is in contact with the tip of the adjustment bolt 32
  • the receiving surface 43f is in contact with the knocker pushing surface 42i with a slight clearance
  • the piston contact portion 43d is in contact with the piston 22.
  • the equalizer lever 44 is in a state where the tension of the second brake wire 9 and the tension of the rear wheel brake wire 10 are balanced with the second rotating lever connecting portion 44a being connected to the connecting arm 42b. In a horizontal state.
  • the second brake wire 9 is pulled and the equalizer lever 44 is connected via the second brake wire connecting portion 44 c of the equalizer lever 44.
  • the whole is pulled upward.
  • the rear wheel brake wire 10 connected to the rear wheel brake wire connecting portion 44b is pulled, and the rear wheel brake 3 starts to be operated, and the second rotating lever connecting portion 44a of the equalizer lever 44 is activated.
  • the connecting arm 42b of the second rotating lever 42 connected to the second pulling lever 42 is also pulled upward, so that the second rotating lever 42 is centered on the second rotating base 42a against the resilient force of the delay spring 28.
  • the piston 22 is pushed by rotating counterclockwise and the knocker pushing surface 42i abuts against the receiving surface 43f of the knocker 43 to push the pressurized hydraulic fluid through the hydraulic pipe 8.
  • the hydraulic pressure is supplied to the front wheel brake 2, and the front wheel brake 2 is operated in conjunction with it.
  • the piston 22 of the hydraulic master cylinder 21 is restricted to move backward by a circlip 25 provided in the opening of the cylinder hole, so that the knocker 43 and the cylinder body 21a can be Even if it is not formed with high accuracy, the retreat limit of the piston 22 can be reliably regulated, and the productivity can be improved. Further, since the retreat limit of the piston 22 can be set reliably, the invalid stroke of the piston 22 can be set well, and a good operation feeling can always be obtained.
  • the piston is moved via the knocker 43 from the start of operation of the front wheel brake operation element 4 by adjusting the adjustment bolt 32.
  • the invalid stroke until the 22 is pushed can be easily adjusted at the factory.
  • the master cylinder unit 20 is disposed in the cowl 51 of the bar handle vehicle 50, the adjustment bolt 32 cannot be adjusted by the user, and the interlocking state may be changed carelessly by the user. Absent.
  • FIG. 18 shows a second embodiment of the present invention. Components that are the same as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
  • the first turning lever 41 of the present embodiment is provided with a contact piece 41f extending corresponding to the piston pushing portion 43c of the knocker 43, and the piston pushing portion 43c of the knocker 43 is brought into contact with the piston pushing portion 43c.
  • An adjustment bolt mounting portion 43g is formed corresponding to the piece 41f, and the adjustment bolt 32 can adjust the protruding amount using the nut member 32a toward the contact piece 41f on the female screw portion 43h of the adjustment bolt mounting portion 43g. It is attached.
  • the present invention is not limited to the above-described embodiments, and the mounting position of the master cylinder unit is arbitrary, and the mounting direction of the master cylinder unit is also arbitrary.
  • the rear wheel brake may be a hydraulic brake and the front wheel brake may be a mechanical brake.
  • the second brake linkage means and the mechanical brake linkage means of the present invention are not limited to brake wires as in the above-described embodiment.
  • the present invention can be applied even if it is not a brake device for interlocking brakes.
  • the master cylinder unit is disposed at a position away from the first brake operation element.
  • the present invention may be such that the master cylinder unit is directly attached to the first brake operation element. .
  • SYMBOLS 1 ... Brake device, 2 ... Front wheel brake, 2a ... Disc rotor, 2b ... Caliper body, 3 ... Rear wheel brake, 3a ... Back plate, 3b ... Brake shoe, 3c ... Anchor pin, 4 ... Front wheel brake operation element, 4a Operation lever, 5 ... Rear wheel brake operator, 5a ... Operation lever, 6 ... Handlebar, 7 ... First brake wire, 8 ... Hydraulic piping, 9 ... Second brake wire, 10 ... Rear wheel brake wire 20 ... Master cylinder unit, 21 ... Hydraulic master cylinder, 21a ... Cylinder body, 21b ... Cylinder hole, 21c ... Large diameter hole, 21d ...

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Transmission Of Braking Force In Braking Systems (AREA)

Abstract

The brake device is for a handlebar vehicle, and enables the appropriate setting of an ineffective stroke and regulations of the backward limit of a piston without causing the production precision of a master cylinder unit to become more stringent than necessary. The master cylinder unit (20) is formed by combining a lever mechanism and a hydraulic master cylinder (21). The lever mechanism is provided with a first rotating lever (41), a second rotating lever (42), a knocker (43), and an equalizer lever (44). In the hydraulic master cylinder (21), a circlip (25) that regulates the backward limit of a piston (22) is attached to the opening of a cylinder hole (21b) into which the piston (22) is inserted. The master cylinder unit (20) is disposed in a cowl (51) of the handlebar vehicle (50).

Description

バーハンドル車両用ブレーキ装置Bar handle vehicle brake system
 本発明は、バーハンドル車両用ブレーキ装置に係り、詳しくは、前輪ブレーキと後輪ブレーキの少なくとも一方を液圧式ブレーキとし、第1ブレーキ操作子の操作によって、液圧マスタシリンダとレバー機構とを組み合わせて形成されるマスタシリンダユニットを介して液圧式ブレーキを作動させるバーハンドル車両用ブレーキ装置に関する。 The present invention relates to a brake device for a bar handle vehicle. More specifically, at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and a hydraulic master cylinder and a lever mechanism are combined by operating a first brake operator. The present invention relates to a brake apparatus for a bar handle vehicle that operates a hydraulic brake via a master cylinder unit formed as described above.
 従来、前輪ブレーキと後輪ブレーキの少なくとも一方を液圧式ブレーキとし、第1ブレーキ操作子の操作によって、液圧マスタシリンダとレバー機構とを組み合わせて形成されるマスタシリンダユニットを介して液圧式ブレーキを作動させるものがある。このマスタシリンダユニットとして、マスタシリンダとレバー機構とを組み合わせたものがあり、レバー機構は、第1回動レバー,第2回動レバー,ノッカー及びイコライザレバーの4個のレバーを備え、第1ブレーキ操作子の作動によって回動する第1回動レバーとノッカーとで、一方の液圧式ブレーキを作動させ、第2ブレーキ操作子の作動によって回動するイコライザレバーと第2回動レバーとノッカーとで、双方のブレーキを連動して作動させるものがある(例えば、特許文献1参照。)。 Conventionally, at least one of the front wheel brake and the rear wheel brake is a hydraulic brake, and the hydraulic brake is applied via the master cylinder unit formed by combining the hydraulic master cylinder and the lever mechanism by the operation of the first brake operator. There is something to operate. As this master cylinder unit, there is a combination of a master cylinder and a lever mechanism. The lever mechanism includes four levers of a first rotation lever, a second rotation lever, a knocker and an equalizer lever, and a first brake. A first hydraulic lever and a knocker that are rotated by the operation of the operation element operate one hydraulic brake, and an equalizer lever, a second rotation lever, and a knocker that are rotated by the operation of the second brake operation element. In some cases, both brakes are operated in conjunction with each other (for example, see Patent Document 1).
特許第4532753号公報Japanese Patent No. 4532753
 第1ブレーキ操作子の操作によって、マスタシリンダユニットを介して、液圧式ブレーキを単独で作動させ、第2ブレーキ操作子の操作によって、マスタシリンダユニットを介して、液圧式ブレーキと機械式ブレーキとを連動して作動させるものでは、ハンドルの左右転舵によるブレーキワイヤの張りによって、誤って液圧マスタシリンダが作動することがないように、マスタシリンダの無効ストロークを適正な距離に設定する必要があった。上述の特許文献1のものでは、ノッカーと、マスタシリンダのボディ本体側面とを当接させることによって、ピストンの後退限が規制されると共に、無効ストロークが設定されているが、ノッカー及びボディ本体側面の公差を考慮する必要があり、液圧マスタシリンダやノッカーを精度良く製造しなければならないことから、生産性が良くなかった。 By operating the first brake operator, the hydraulic brake is independently operated via the master cylinder unit, and by operating the second brake operator, the hydraulic brake and mechanical brake are operated via the master cylinder unit. When operating in conjunction with each other, it is necessary to set the invalid stroke of the master cylinder to an appropriate distance so that the hydraulic master cylinder does not operate accidentally due to the tension of the brake wire caused by steering the steering wheel to the left or right. It was. In the thing of the above-mentioned patent document 1, while the knocker and the body main body side surface of a master cylinder are contact | abutted, while the retreat limit of a piston is controlled and the invalid stroke is set, It is necessary to take into account the tolerance of the above, and the hydraulic master cylinder and knocker must be manufactured with high accuracy, so the productivity is not good.
 そこで本発明は、マスタシリンダユニットの製造の精度を必要以上に厳しくしなくても、ピストンの後退限の規制と無効ストロークとを適正に設定することができるバーハンドル車両用ブレーキ装置を提供することを目的としている。 SUMMARY OF THE INVENTION Accordingly, the present invention provides a bar handle vehicle brake device capable of appropriately setting the piston retraction limit and the invalid stroke without making the manufacturing accuracy of the master cylinder unit unnecessarily strict. It is an object.
 上記目的を達成するため、本発明のバーハンドル車両用ブレーキ装置は、前輪ブレーキと後輪ブレーキの少なくとも一方を液圧式ブレーキとし、第1ブレーキ操作子の操作によって、液圧マスタシリンダとレバー機構とを組み合わせて形成されるマスタシリンダユニットを介して前記液圧式ブレーキを作動させるバーハンドル車両用ブレーキ装置において、前記液圧マスタシリンダは、前記ピストンを内挿するシリンダ孔の開口部に、前記ピストンの後退限を規制するピストン規制手段が取り付けられていることを特徴としている。 In order to achieve the above object, a brake apparatus for a bar handle vehicle according to the present invention is configured such that at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and a hydraulic master cylinder and a lever mechanism are operated by operating a first brake operator. In a bar handle vehicle brake device that operates the hydraulic brake via a master cylinder unit formed by combining the hydraulic master cylinder, the hydraulic master cylinder is disposed at an opening of a cylinder hole into which the piston is inserted. A piston restricting means for restricting the backward limit is attached.
 また、前記レバー機構は、少なくとも第1回動レバーとノッカーとを備え、前記第1ブレーキ操作子に繋がる第1ブレーキ連繋手段を、前記第1回動レバーに連結し、前記第1ブレーキ操作子の操作によって、前記第1回動レバーが押動する前記ノッカーを介して、前記液圧マスタシリンダのピストンを作動させて前記液圧式ブレーキを作動させると好ましい。さらに、前記前輪ブレーキと前記後輪ブレーキのいずれか一方を前記液圧式ブレーキ、他方を機械式ブレーキとし、前記レバー機構は、少なくとも第2回動レバーとイコライザレバーとを備え、前記イコライザレバーに、前記第2ブレーキ操作子に繋がる第2ブレーキ連繋手段と、前記機械式ブレーキに繋がる機械式ブレーキ用連繋手段と、前記第2回動レバーとを連結し、前記第1ブレーキ操作子の操作によって、前記液圧式ブレーキを単独で作動させ、前記第2ブレーキ操作子の操作によって、前記イコライザレバーを介して前記機械式ブレーキ用連繋手段を牽引して前記機械式ブレーキを作動させると共に、前記イコライザレバーが前記第2回動レバーを回動させることにより前記液圧マスタシリンダのピストンを作動させて、前記液圧式ブレーキを連動して作動させると好適である。また、前記マスタシリンダユニットは、バーハンドル車両のカウル内に配置されると好適である。さらに、前記液圧式ブレーキを前輪に、前記機械式ブレーキを後輪にそれぞれ設けると好ましい。 The lever mechanism includes at least a first rotation lever and a knocker, and a first brake connecting means connected to the first brake operation element is connected to the first rotation lever, and the first brake operation element is connected to the first brake operation element. It is preferable to operate the hydraulic brake by operating the piston of the hydraulic master cylinder via the knocker in which the first rotating lever is pushed by the above operation. Further, one of the front wheel brake and the rear wheel brake is the hydraulic brake, and the other is a mechanical brake, and the lever mechanism includes at least a second rotation lever and an equalizer lever, and the equalizer lever includes: The second brake connecting means connected to the second brake operator, the mechanical brake connecting means connected to the mechanical brake, and the second rotating lever are connected, and by operation of the first brake operator, The hydraulic brake is operated independently, and the mechanical brake is operated by pulling the mechanical brake connecting means via the equalizer lever by the operation of the second brake operator, and the equalizer lever is By rotating the second rotation lever, the piston of the hydraulic master cylinder is operated, and the liquid It is preferable to actuate in conjunction with Equation brake. The master cylinder unit is preferably disposed in a cowl of a bar handle vehicle. Further, it is preferable that the hydraulic brake is provided on the front wheel and the mechanical brake is provided on the rear wheel.
 本発明のバーハンドル車両用ブレーキ装置によれば、液圧マスタシリンダのピストンは、シリンダ孔開口部に設けられたピストン規制手段によって、後退限が規制されていることから、シリンダボディの側面の公差を考慮することなく、マスタシリンダユニットを製造することができ、生産性を向上させることができる。また、ピストンの後退限を確実に設定することができることから、ピストンの無効ストロークも良好に設定することができ、常に、良好な操作フィーリングを得ることができる。 According to the bar handle vehicle brake device of the present invention, the piston of the hydraulic master cylinder is regulated in the backward limit by the piston restricting means provided in the opening of the cylinder hole. The master cylinder unit can be manufactured without considering the above, and the productivity can be improved. Further, since the piston retreat limit can be set reliably, the invalid stroke of the piston can be set well, and a good operation feeling can always be obtained.
 また、レバー機構は、少なくとも第1回動レバーとノッカーとを備え、第1ブレーキ操作子に繋がる第1ブレーキ連繋手段を、第1回動レバーに連結し、第1ブレーキ操作子の操作によって、第1回動レバーが押動するノッカーを介して、液圧マスタシリンダのピストンを作動させて液圧式ブレーキを作動させることにより、レバー機構と液圧マスタシリンダとが、前記第1ブレーキ連繋手段を介して離れた位置に配置されても、シリンダ孔開口部に設けられたピストン規制手段によって、後退限が規制されていることから、第1ブレーキ操作子の公差や伸び等に関係なく、ピストンの無効ストロークを良好に設定することができ、常に良好な操作フィーリングを得ることができる。さらに、前輪ブレーキと後輪ブレーキのいずれか一方を前記液圧式ブレーキ、他方を機械式ブレーキとし、レバー機構は、少なくとも第2回動レバーとイコライザレバーとを備え、イコライザレバーに、第2ブレーキ操作子に繋がる第2ブレーキ連繋手段と、機械式ブレーキに繋がる機械式ブレーキ用連繋手段と、第2回動レバーとを連結し、第1ブレーキ操作子の操作によって、液圧式ブレーキを単独で作動させ、第2ブレーキ操作子の操作によって、イコライザレバーを介して前記機械式ブレーキ用連繋手段を牽引して機械式ブレーキを作動させると共に、イコライザレバーが前記第2回動レバーを回動させることにより、液圧マスタシリンダのピストンを作動させて液圧式ブレーキを連動して作動させることにより、連動式のブレーキ装置においても、良好な操作フィーリングを得ることができる。また、マスタシリンダユニットを、車両のカウル内に配置することにより、ユーザーが不用意に連動状態の設定を変更する虞がない。さらに、液圧式ブレーキを前輪に、機械式ブレーキを後輪にそれぞれ設けたことにより、ブレーキワイヤや液圧配管の取り回しが良好になる。 The lever mechanism includes at least a first rotating lever and a knocker, and connects the first brake connecting means connected to the first brake operator to the first rotating lever, and by operating the first brake operator, By operating the piston of the hydraulic master cylinder and operating the hydraulic brake via a knocker that pushes the first rotating lever, the lever mechanism and the hydraulic master cylinder can connect the first brake linking means. Even if it is arranged at a position away from the piston, the backward limit is restricted by the piston restricting means provided in the cylinder hole opening, so that regardless of the tolerance or extension of the first brake operator, etc. The invalid stroke can be set satisfactorily, and a good operation feeling can always be obtained. Further, one of the front wheel brake and the rear wheel brake is the hydraulic brake, and the other is a mechanical brake. The lever mechanism includes at least a second turning lever and an equalizer lever, and the equalizer lever is operated by the second brake. The second brake connecting means connected to the child, the mechanical brake connecting means connected to the mechanical brake, and the second rotating lever are connected, and the hydraulic brake is operated independently by operating the first brake operator. The mechanical brake is actuated by pulling the mechanical brake linking means through the equalizer lever by the operation of the second brake operator, and the equalizer lever rotates the second rotating lever. By operating the piston of the hydraulic master cylinder and operating the hydraulic brake in conjunction, Also in location, it is possible to obtain a good operation feeling. Further, by disposing the master cylinder unit in the cowl of the vehicle, there is no possibility that the user will inadvertently change the setting of the interlocking state. Furthermore, by providing the hydraulic brake on the front wheel and the mechanical brake on the rear wheel, the handling of the brake wire and the hydraulic piping is improved.
本発明の第1形態例を示すバーハンドル車両用ブレーキ装置の概略図である  。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a bar handle vehicle brake device showing a first embodiment of the present invention. 同じくマスタシリンダユニットを運転者側から見た一部断面正面図である。It is the partial cross section front view which similarly looked at the master cylinder unit from the driver side. 同じくマスタシリンダユニットの左側面図である。Similarly, it is a left side view of the master cylinder unit. 同じくマスタシリンダユニットの右側面図である。Similarly, it is a right side view of the master cylinder unit. 同じくマスタシリンダユニットの背面図である。It is a back view of a master cylinder unit similarly. 図4のVI-VI断面図である。FIG. 6 is a sectional view taken along line VI-VI in FIG. 4. 図2のVII-VII断面図である。FIG. 7 is a sectional view taken along line VII-VII in FIG. 2. 本発明の第1形態例を示すマスタシリンダユニットの斜視図である。It is a perspective view of a master cylinder unit showing the example of the 1st form of the present invention. 同じくマスタシリンダユニットの斜視図である。It is a perspective view of a master cylinder unit similarly. 同じくマスタシリンダユニットの分解斜視図である。It is a disassembled perspective view of a master cylinder unit similarly. 同じくマスタシリンダユニットを搭載した車両の一部断面正面図である。It is a partial cross section front view of the vehicle which similarly mounted the master cylinder unit. 同じく第1操作レバーのみを操作し、液圧式ブレーキのみを作動させた状  態のマスタシリンダユニットの説明図である。FIG. 6 is an explanatory diagram of the master cylinder unit in a state where only the first operation lever is operated and only the hydraulic brake is operated. 同じく第2操作レバーのみを操作し、連動状態となった際のマスタシリン  ダユニットの説明図である。Similarly, only the second operation lever is operated and it is an explanatory diagram of the master cylinder da unit when it is in an interlocking state. 同じくさらに第2操作レバーのみを操作し、液圧式ブレーキの作動を規制  した状態のマスタシリンダユニットの説明図である。Similarly, it is an explanatory view of the master cylinder unit in a state where only the second operation lever is further operated to restrict the operation of the hydraulic brake. 同じくさらに第2操作レバーのみを操作し、機械式ブレーキのみを作動さ  せた状態のマスタシリンダユニットの正面方向の説明図である。Similarly, it is an explanatory view in the front direction of the master cylinder unit in a state where only the second operation lever is operated and only the mechanical brake is operated. 同じくさらに第2操作レバーのみを操作し、機械式ブレーキのみを作動さ  せた状態のマスタシリンダユニットの背面方向の説明図であるSimilarly, it is an explanatory view in the rear direction of the master cylinder unit in a state where only the second operation lever is operated and only the mechanical brake is operated. 同じく双方の操作レバーを操作した際のマスタシリンダユニットの説明図  である。Similarly, it is an explanatory diagram of the master cylinder unit when both the operation levers are operated. 本発明の第2形態例を示すマスタシリンダユニットの一部断面正面図であ  る。FIG. 5 is a partial cross-sectional front view of a master cylinder unit showing a second embodiment of the present invention.
 図1乃至図17は、本発明の第1形態例を示すもので、図1及び図2に示すように、本形態例のバーハンドル車両用のブレーキ装置1は、前輪ブレーキ2及び後輪ブレーキ3と、前輪ブレーキ用操作子4(本発明の第1ブレーキ操作子)と、後輪ブレーキ用操作子5(本発明の第2ブレーキ操作子)とを備え、前輪ブレーキ2と前輪ブレーキ用操作子4と後輪ブレーキ3と後輪ブレーキ用操作子5との間には、マスタシリンダユニット20が介装されている。 1 to 17 show a first embodiment of the present invention. As shown in FIGS. 1 and 2, the brake device 1 for a bar handle vehicle according to the present embodiment includes a front wheel brake 2 and a rear wheel brake. 3, a front wheel brake operation element 4 (first brake operation element of the present invention), and a rear wheel brake operation element 5 (second brake operation element of the present invention), and a front wheel brake 2 and a front wheel brake operation. A master cylinder unit 20 is interposed between the child 4, the rear wheel brake 3 and the rear wheel brake operator 5.
 尚、以下のマスタシリンダユニットの説明で、左側及び右側とは、図1に示すような運転者側から見た正面視に対しての左側、右側であり、後輪ブレーキ用操作子5側を左側、前輪ブレーキ用操作子4側を右側として説明する。また、時計回り及び反時計回りの記載についても、同様に正面視に対しての方向として説明する。 In the following description of the master cylinder unit, the left side and the right side are the left side and the right side as viewed from the driver side as shown in FIG. The left side and front wheel brake operation element 4 side will be described as the right side. Similarly, description of clockwise and counterclockwise directions will be described as directions with respect to the front view.
 前輪ブレーキ2は、前輪と一体に回転するディスクロータ2aに、ピストンを備えたキャリパボディ2bを組み合わせた液圧式のディスクブレーキが用いられている。後輪ブレーキ3は、バックプレート3aに一対のブレーキシュー3b,3bを拡開可能に対向配置し、両ブレーキシュー3b,3bをアンカーピン3cを支点に拡開させる機械式のドラムブレーキが用いられている。 The front wheel brake 2 uses a hydraulic disc brake in which a disc rotor 2a that rotates integrally with the front wheel is combined with a caliper body 2b having a piston. The rear wheel brake 3 is a mechanical drum brake in which a pair of brake shoes 3b, 3b are disposed opposite to a back plate 3a so as to be able to expand, and both brake shoes 3b, 3b are expanded using anchor pins 3c as fulcrums. ing.
 前輪ブレーキ用操作子4は、ハンドルバー6に取り付けられた操作レバー4aを操作することにより、第1ブレーキワイヤ7(本発明の第1ブレーキ連繋手段)が牽引され、マスタシリンダユニット20の液圧マスタシリンダ21を作動させて、液圧配管8を介して、前輪ブレーキ2に液圧を供給して、該前輪ブレーキ2を単独で作動させる。 The front wheel brake operation element 4 operates the operation lever 4 a attached to the handlebar 6 to pull the first brake wire 7 (the first brake connecting means of the present invention). The master cylinder 21 is operated to supply hydraulic pressure to the front wheel brake 2 via the hydraulic pressure pipe 8, and the front wheel brake 2 is operated independently.
 後輪ブレーキ用操作子5は、ハンドルバー6に取り付けられた操作レバー5aを操作することにより、第2ブレーキワイヤ9(本発明の第2ブレーキ連繋手段)が牽引され、マスタシリンダユニット20を介して、後輪ブレーキ3を作動させる後輪用ブレーキワイヤ10(本発明の機械式ブレーキ用連繋手段)を牽引して後輪ブレーキ3を作動させると共に、マスタシリンダユニット20の液圧マスタシリンダ21を作動させて、液圧配管8を介して、前輪ブレーキ2に液圧を供給して、前輪ブレーキ2を連動して作動させる。 The rear wheel brake operator 5 operates the operation lever 5 a attached to the handle bar 6, whereby the second brake wire 9 (second brake connecting means of the present invention) is pulled, via the master cylinder unit 20. The rear wheel brake 3 for operating the rear wheel brake 3 (the mechanical brake connecting means of the present invention) is pulled to operate the rear wheel brake 3, and the hydraulic master cylinder 21 of the master cylinder unit 20 is operated. By operating, the hydraulic pressure is supplied to the front wheel brake 2 via the hydraulic pressure pipe 8 to operate the front wheel brake 2 in conjunction with each other.
 マスタシリンダユニット20は、前輪ブレーキ2に液圧を供給する前記液圧マスタシリンダ21と、レバー機構40とを組み合わせたもので、レバー機構40は、第1回動レバー41と、第2回動レバー42と、ノッカー43と、イコライザレバー44とを備えている。また、このマスタシリンダユニット20は、図11に示されるように、バーハンドル車両50のカウル51内に配置されている。 The master cylinder unit 20 is a combination of the hydraulic master cylinder 21 for supplying hydraulic pressure to the front wheel brake 2 and a lever mechanism 40. The lever mechanism 40 includes a first rotating lever 41 and a second rotating lever. A lever 42, a knocker 43, and an equalizer lever 44 are provided. Further, the master cylinder unit 20 is disposed in a cowl 51 of a bar handle vehicle 50 as shown in FIG.
 液圧マスタシリンダ21は、シリンダボディ21aに有底のシリンダ孔21bが下端を開口して設けられ、シリンダ孔21bにはピストン22が移動可能に内挿され、シリンダボディ21aの上壁部とピストン22との間には、液圧室23が画成されている。液圧室23には戻しスプリング24が縮設され、該戻しスプリング24の弾発力によりピストン22を常時シリンダ孔21bの開口側に付勢している。また、シリンダ孔21bは、下端側に大径部21cが形成され、該大径部21cに嵌着されたサークリップ25(本発明のピストン規制手段)と、ピストン22の軸方向中間部に形成されたフランジ部22aとの当接により、ピストン22の後退限が規制され、ピストン22のフランジ部22aよりも下端側をシリンダボディ21aの下端開口よりも下方に突出させている。 The hydraulic master cylinder 21 is provided with a bottomed cylinder hole 21b in the cylinder body 21a, and a piston 22 is inserted in the cylinder hole 21b so as to be movable. A fluid pressure chamber 23 is defined between the fluid pressure chambers 22 and 22. A return spring 24 is contracted in the hydraulic chamber 23, and the piston 22 is always urged toward the opening side of the cylinder hole 21 b by the elastic force of the return spring 24. The cylinder hole 21b has a large-diameter portion 21c formed on the lower end side, and is formed in the circlip 25 (piston restricting means of the present invention) fitted to the large-diameter portion 21c and the intermediate portion in the axial direction of the piston 22. Due to the contact with the flange portion 22a, the retreat limit of the piston 22 is restricted, and the lower end side of the piston 22 is protruded below the lower end opening of the cylinder body 21a.
 シリンダボディ21aの上部壁には、出力ポート21dが液圧室23に連通して設けられ、該出力ポート21dに液圧配管8を連結して液圧室23と前輪ブレーキ2とを連通させている。シリンダボディ21aの周壁の上面には、隆起部21eがシリンダ軸方向に設けられ、該隆起部21eの略中央部にボス孔21fがシリンダ孔21bに連通して設けられ、該ボス孔21fに液通管26を連結して、シリンダ孔21bとリザーバ27とを連通させている。さらに、隆起部21eのシリンダ孔開口側には、第1ブレーキワイヤ7をガイドする第1ワイヤガイド部21gが右側(前輪ブレーキ用操作子4側)に突出して設けられ、隆起部21eの中央には、第2ブレーキワイヤ9をガイドする第2ワイヤガイド部21hが背面側(車体前方側)に突出して設けられている。また、前記ボス孔21fを挟んで上部壁側とシリンダ孔開口側とには、車体取付ボルトを装着するボルト孔21i,21iが、シリンダ軸と直交する方向に形成されている。 An output port 21d is provided on the upper wall of the cylinder body 21a so as to communicate with the hydraulic chamber 23. The hydraulic port 8 is connected to the output port 21d so that the hydraulic chamber 23 and the front wheel brake 2 communicate with each other. Yes. A raised portion 21e is provided in the cylinder axial direction on the upper surface of the peripheral wall of the cylinder body 21a, and a boss hole 21f is provided in a substantially central portion of the raised portion 21e so as to communicate with the cylinder hole 21b. The through-tube 26 is connected, and the cylinder hole 21b and the reservoir 27 are communicated. Further, on the cylinder hole opening side of the raised portion 21e, a first wire guide portion 21g for guiding the first brake wire 7 is provided so as to protrude to the right side (the front wheel brake operation element 4 side), and at the center of the raised portion 21e. The second wire guide portion 21h for guiding the second brake wire 9 is provided so as to protrude to the back side (the vehicle body front side). Bolt holes 21i and 21i for mounting the body mounting bolts are formed in a direction perpendicular to the cylinder axis on the upper wall side and the cylinder hole opening side across the boss hole 21f.
 さらに、シリンダボディ21aの上部壁側正面には、ディレイスプリング28の係合片21jが突設されている。また、シリンダボディ21aの、シリンダ孔開口部近傍の背面側と正面側とには、一対のレバーホルダ21k,21mが突設され、該レバーホルダ21k,21mには、固定ピン29を装着する通孔21nと雌ねじ孔21pとが同軸上に形成されている。 Furthermore, an engaging piece 21j of the delay spring 28 is projected from the upper wall side front surface of the cylinder body 21a. In addition, a pair of lever holders 21k and 21m project from the back side and the front side of the cylinder body 21a in the vicinity of the opening of the cylinder hole, and a fixing pin 29 is attached to the lever holders 21k and 21m. The hole 21n and the female screw hole 21p are formed coaxially.
 さらに、シリンダボディ21aのシリンダ孔開口側には、ストッパボルト装着ボス部21qが、レバーホルダ21k,21mよりも左側(後輪ブレーキ用操作子5側)に、シリンダ軸CL1に対して鋭角な方向(図2に示すL2方向)に突出して形成され、該ストッパボルト装着ボス部21qには、ストッパボルト30が取り付けられている。また、ストッパボルト装着ボス部21qの下部は、正面視下向きの断面三角形状に形成され、右側斜面に、第2回動レバー42と当接して、第2回動レバー42の初期位置を設定する第2回動レバー当接面21rが設けられている。さらに、シリンダボディ21aのシリンダ孔開口側の背面下部には、後輪用ブレーキワイヤガイド部21sが突設されている。 Further, on the cylinder hole opening side of the cylinder body 21a, a stopper bolt mounting boss portion 21q is positioned on the left side of the lever holders 21k, 21m (on the rear wheel brake operation element 5 side) with an acute angle with respect to the cylinder axis CL1. A stopper bolt 30 is attached to the stopper bolt mounting boss portion 21q, which protrudes in the direction L2 shown in FIG. Further, the lower portion of the stopper bolt mounting boss portion 21q is formed in a triangular shape with a downward cross section when viewed from the front, and a right slope is in contact with the second rotation lever 42 to set the initial position of the second rotation lever 42. A second rotating lever contact surface 21r is provided. Further, a rear wheel brake wire guide portion 21s projects from the lower portion of the back surface of the cylinder body 21a on the cylinder hole opening side.
 ストッパボルト30は、雄ねじ部30aを備えた軸部30bと、大径の座面30cを備えた頭部30dとを備え、雄ねじ部30aを上方に、頭部30dを下方にそれぞれ向けた状態で、ストッパボルト装着ボス部21qに螺着され、ナット部材30eを用いて固定されている。 The stopper bolt 30 includes a shaft portion 30b having a male screw portion 30a and a head portion 30d having a large-diameter seating surface 30c, with the male screw portion 30a facing upward and the head portion 30d facing downward. The stopper bolt mounting boss 21q is screwed and fixed using a nut member 30e.
 レバー機構40は、レバーホルダ21k,21m間の正面側に第1回動レバー41の第1回動基部41aを、背面側に第2回動レバー42の第2回動基部42aを、第1回動基部41aと第2回動基部42aとの間にノッカー43の第3回動基部43aをそれぞれ配置して、レバーホルダ21k,21m,第1回動基部41a,第2回動基部42a,第3回動基部43aに亘って、前記固定ピン29を挿通して、ナット部材29aを用いて固定することにより、レバーホルダ21k,21mに第1回動レバー41と第2回動レバー42とノッカー43とが回動可能に連結され、第2回動レバー42の右側端部に設けられた連結腕42bに、イコライザレバー44の右端部に設けた第2回動レバー連結部44aが、連結ピン31を介して回動可能に軸支される。 The lever mechanism 40 includes a first rotation base 41a of the first rotation lever 41 on the front side between the lever holders 21k and 21m, a second rotation base 42a of the second rotation lever 42 on the back side, and a first. The third rotation base 43a of the knocker 43 is arranged between the rotation base 41a and the second rotation base 42a, respectively, so that the lever holders 21k and 21m, the first rotation base 41a, the second rotation base 42a, The fixing pin 29 is inserted through the third rotation base 43a and fixed using the nut member 29a, whereby the first rotation lever 41 and the second rotation lever 42 are mounted on the lever holders 21k and 21m. The knocker 43 is rotatably connected, and the second turning lever connecting portion 44 a provided at the right end portion of the equalizer lever 44 is connected to the connecting arm 42 b provided at the right end portion of the second turning lever 42. Rotate via pin 31 It is pivotally supported to function.
 第1回動レバー41は、固定ピン29の挿通孔41bを備えた前記第1回動基部41aからアジャストボルト取付部41cが延設され、該アジャストボルト取付部41cの雌ねじ部41dに、ノッカー43に当接するアジャストボルト32が、ナット部材32aを用いて突出量を調整可能に取り付けられている。さらに、アジャストボルト取付部41cの正面側には、第1ブレーキワイヤ7の端部を連結する第1ブレーキワイヤ連結部41eが設けられている。 In the first rotation lever 41, an adjustment bolt mounting portion 41c extends from the first rotation base portion 41a provided with the insertion hole 41b of the fixing pin 29, and a knocker 43 is connected to the female screw portion 41d of the adjustment bolt mounting portion 41c. An adjustment bolt 32 that is in contact with the nut is attached using a nut member 32a so that the amount of protrusion can be adjusted. Furthermore, the 1st brake wire connection part 41e which connects the edge part of the 1st brake wire 7 is provided in the front side of the adjustment bolt attaching part 41c.
 第2回動レバー42は、中央部に、固定ピン29の挿通孔42cを備えた前記第2回動基部42aが、上方に突出した正面視略三角形状に形成され、第2回動基部42aの背面側に、第2回動基部42aの左右方向に延出する腕部42dが設けられている。腕部42dの右端側には、前記連結腕42bが設けられ、連結腕42bには、連結ピン31の挿通孔42eが形成され、左端側には、前記ストッパボルト30を挟持する一方の挟持片42fが形成されている。 The second rotation lever 42 is formed in a substantially triangular shape in a front view in which the second rotation base 42a provided with an insertion hole 42c for the fixing pin 29 protrudes upward at the center, and the second rotation base 42a. An arm portion 42d extending in the left-right direction of the second rotation base portion 42a is provided on the back side of the second rotation base portion 42a. The connecting arm 42b is provided on the right end side of the arm portion 42d, the insertion hole 42e of the connecting pin 31 is formed in the connecting arm 42b, and one holding piece for holding the stopper bolt 30 on the left end side. 42f is formed.
 第2回動基部42aの左側端部正面には、略立方体状のジョイント部42gが第2回動基部42aの傾斜に沿って突設され、該ジョイント部42gの左上側面に、前記シリンダボディ21aの第2回動レバー当接面21rと当接するボディ当接面42hが形成され、右下側面に、ノッカー43に当接してノッカー43を押動させるノッカー押動面42iが形成されている。また、ジョイント部42gの左側には、前記一方の挟持片42fと平行に、他方の挟持片42jが一体に突設され、他方の挟持片42jの正面先端側に、ディレイスプリング28の係合突起42kが突設されている。 A substantially cube-shaped joint part 42g protrudes along the inclination of the second rotation base part 42a on the left end front surface of the second rotation base part 42a, and the cylinder body 21a is formed on the upper left side surface of the joint part 42g. A body contact surface 42h that contacts the second rotation lever contact surface 21r is formed, and a knocker pushing surface 42i that contacts the knocker 43 and pushes the knocker 43 is formed on the lower right side surface. The other holding piece 42j is integrally projected on the left side of the joint portion 42g in parallel with the one holding piece 42f. The engaging protrusion of the delay spring 28 is formed on the front end side of the other holding piece 42j. 42k protrudes.
 ディレイスプリング28は、両端部に設けられる取付部28a,28aと、中間部上方に設けられる巻き線部28bと、中間部下方に設けられる直線部28cとを備えた引張型のコイルスプリングで形成されている。 The delay spring 28 is formed of a tension type coil spring having attachment portions 28a, 28a provided at both ends, a winding portion 28b provided above the intermediate portion, and a straight portion 28c provided below the intermediate portion. ing.
 ノッカー43は、固定ピン29の挿通孔43bを備えた前記第3回動基部43aの右側に、ピストン押動部43cが形成されている。ピストン押動部43cは、上部にピストン22の下端部に常時当接するピストン当接部43dが設けられ、ピストン押動部43cの下面に、前記アジャストボルト32と当接するアジャストボルト当接面43eが形成されている。また、第3回動基部43aの下方には、前記ノッカー押動面42iに押動される受け面43fが形成されている。 In the knocker 43, a piston pushing portion 43c is formed on the right side of the third rotation base portion 43a provided with the insertion hole 43b of the fixing pin 29. The piston pushing portion 43c is provided with a piston abutting portion 43d that is always in contact with the lower end portion of the piston 22 at the upper portion, and an adjustment bolt abutting surface 43e that is in contact with the adjusting bolt 32 is provided on the lower surface of the piston pushing portion 43c. Is formed. A receiving surface 43f that is pushed by the knocker pushing surface 42i is formed below the third turning base 43a.
 イコライザレバー44は、シリンダボディ21aの背面側に配置され、一端部には、後輪用ブレーキワイヤ10を連結する後輪用ブレーキワイヤ連結部44bが、中央部には、第2ブレーキワイヤ9を連結する第2ブレーキワイヤ連結部44cが、他端部には、第2回動レバー42の連結腕42bと連結される前記第2回動レバー連結部44aとがそれぞれ形成されている。第2回動レバー連結部44aは、連結ピン31の挿通孔44dを備えた二股状に形成され、該第2回動レバー連結部44aの間に、連結腕42bを挿入し、挿通孔44d,42fに連結ピン31を挿通して止め輪31aで止めることにより、第2回動レバー連結部44aが連結腕42bに回動可能に連結される。 The equalizer lever 44 is disposed on the back side of the cylinder body 21a, the rear wheel brake wire connecting portion 44b for connecting the rear wheel brake wire 10 is connected to one end portion, and the second brake wire 9 is connected to the center portion. The second brake wire connecting portion 44c to be connected is formed with the second rotating lever connecting portion 44a connected to the connecting arm 42b of the second rotating lever 42 at the other end. The second turning lever connecting portion 44a is formed in a bifurcated shape having an insertion hole 44d for the connecting pin 31, and the connecting arm 42b is inserted between the second turning lever connecting portion 44a, and the insertion holes 44d, 44d, By inserting the connecting pin 31 into 42f and stopping with the retaining ring 31a, the second rotating lever connecting portion 44a is rotatably connected to the connecting arm 42b.
 前述の第1回動レバー41と、第2回動レバー42と、ノッカー43とは、レバーホルダ21k,21m間に回動可能にそれぞれ連結されると共に、第2回動レバー42の連結腕42bに連結ピン31を介して、イコライザレバー44の第2回動レバー連結部44aが連結され、イコライザレバー44の後輪用ブレーキワイヤ連結部44bに、後輪用ブレーキワイヤガイド部21sを介して引き込まれた後輪用ブレーキワイヤ10が、第2ブレーキワイヤ連結部44cに、第2ワイヤガイド部21hを介して引き込まれた第2ブレーキワイヤ9がそれぞれ連結される。また、第1回動レバー41の第1ブレーキワイヤ連結部41eに、第1ワイヤガイド部21gを介して引き込まれた第1ブレーキワイヤ7が連結される。さらに、シリンダボディ21aの係合片21jと、第2回動レバー42の係合突起42kとに、ディレイスプリング28の取付部28a,28aがそれぞれ取り付けられる。 The first rotation lever 41, the second rotation lever 42, and the knocker 43 described above are rotatably connected between the lever holders 21k and 21m, and the connecting arm 42b of the second rotation lever 42 is provided. Is connected to the second rotating lever connecting portion 44a of the equalizer lever 44 via the connecting pin 31, and is pulled into the rear wheel brake wire connecting portion 44b of the equalizer lever 44 via the rear wheel brake wire guide portion 21s. The rear wheel brake wire 10 thus connected is connected to the second brake wire connecting portion 44c with the second brake wire 9 drawn through the second wire guide portion 21h. In addition, the first brake wire 7 drawn through the first wire guide portion 21g is connected to the first brake wire connecting portion 41e of the first rotating lever 41. Further, attachment portions 28a and 28a of the delay spring 28 are attached to the engagement piece 21j of the cylinder body 21a and the engagement protrusion 42k of the second rotation lever 42, respectively.
 また、ストッパボルト30は、レバーホルダ21k,21mの近傍に配置されると共に、第2回動レバー42の挟持片42f,42jの間に軸部30bが配置されている。さらに、ストッパボルト30とディレイスプリング28とは平行で、且つ、正面視においては重なる隣接した位置に(図2)に配置され、ストッパボルト30のナット部材30eは、ディレイスプリング28の直線部28cと対応する位置に配置されている。 The stopper bolt 30 is disposed in the vicinity of the lever holders 21k and 21m, and the shaft portion 30b is disposed between the sandwiching pieces 42f and 42j of the second rotating lever 42. Further, the stopper bolt 30 and the delay spring 28 are arranged in parallel and in an adjacent position (FIG. 2) where they overlap in front view, and the nut member 30e of the stopper bolt 30 is connected to the straight portion 28c of the delay spring 28. It is arranged at the corresponding position.
 上述のように形成されたマスタシリンダユニット20は、非作動状態では、図1乃至図9に示されるように、液圧マスタシリンダ21のピストン22は、戻しスプリング24の弾発力により、シリンダ孔開口部方向へ付勢された状態となっており、ピストン22のフランジ部22aとサークリップ25との当接により、ピストン22は、後退限の位置に配置されている。 When the master cylinder unit 20 formed as described above is in a non-operating state, as shown in FIGS. 1 to 9, the piston 22 of the hydraulic master cylinder 21 is moved into the cylinder hole by the elastic force of the return spring 24. The piston 22 is urged toward the opening, and the piston 22 is disposed at the retreat limit position by the contact between the flange portion 22a of the piston 22 and the circlip 25.
 また、第1回動レバー41は、第1ブレーキワイヤ連結部41eに連結された第1ブレーキワイヤ7のテンションによって初期位置が保持され、第2回動レバー42は、ディレイスプリング28の弾発力により、ジョイント部42gのボディ当接面42hに第2回動レバー当接面21rが当接している。さらに、ノッカー43は、アジャストボルト当接面43eがアジャストボルト32の先端部と当接し、受け面43fがノッカー押動面42iに僅かなクリアランスを持って接すると共に、ピストン当接部43dがピストン22と当接している。また、イコライザレバー44は、第2回動レバー連結部44aが連結腕42bと連結された状態で、第2ブレーキワイヤ9のテンションと後輪用ブレーキワイヤ10のテンションとが釣り合った状態となっていて、水平状態に保持されている。 In addition, the initial position of the first rotation lever 41 is held by the tension of the first brake wire 7 connected to the first brake wire connecting portion 41e, and the second rotation lever 42 is the elasticity of the delay spring 28. Thus, the second rotation lever contact surface 21r is in contact with the body contact surface 42h of the joint portion 42g. Further, in the knocker 43, the adjustment bolt contact surface 43e is in contact with the tip of the adjustment bolt 32, the receiving surface 43f is in contact with the knocker pushing surface 42i with a slight clearance, and the piston contact portion 43d is in contact with the piston 22. Abut. Further, the equalizer lever 44 is in a state where the tension of the second brake wire 9 and the tension of the rear wheel brake wire 10 are balanced with the second rotating lever connecting portion 44a being connected to the connecting arm 42b. In a horizontal state.
 非作動状態から、前輪ブレーキ用操作子4が操作されると、図12に示されるように、第1ブレーキワイヤ7が牽引され、第1回動レバー41の第1ブレーキワイヤ連結部41eが上方に牽引され、第1回動レバー41が第1回動基部41aを中心に反時計回りに回動する。これに伴って、アジャストボルト32が、ノッカー43のアジャストボルト当接面43eを押動し、ノッカー43を、第3回動基部43aを中心に反時計回りに回動させ、ピストン当接部43dがピストン22を押動する。これにより、昇圧した作動液が、液圧配管8を介して、前輪ブレーキ2に液圧を供給し、前輪ブレーキ2を単独で作動させる。 When the front wheel brake operation element 4 is operated from the inoperative state, the first brake wire 7 is pulled and the first brake wire connecting portion 41e of the first rotation lever 41 is moved upward as shown in FIG. The first rotation lever 41 rotates counterclockwise around the first rotation base 41a. Along with this, the adjustment bolt 32 pushes the adjustment bolt contact surface 43e of the knocker 43, rotates the knocker 43 counterclockwise around the third rotation base 43a, and the piston contact portion 43d. Pushes the piston 22. Thereby, the hydraulic fluid whose pressure has been increased supplies hydraulic pressure to the front wheel brake 2 via the hydraulic pressure pipe 8 and operates the front wheel brake 2 alone.
 また、後輪ブレーキ用操作子5が操作されると、まず、図13に示されるように、第2ブレーキワイヤ9が牽引され、イコライザレバー44の第2ブレーキワイヤ連結部44cを介してイコライザレバー全体が上方に牽引される。これに伴って、後輪用ブレーキワイヤ連結部44bに連結している後輪用ブレーキワイヤ10が牽引され、後輪ブレーキ3を作動し始めると共に、イコライザレバー44の第2回動レバー連結部44aに連結している第2回動レバー42の連結腕42bも上方に牽引され、第2回動レバー42が、ディレイスプリング28の弾発力に抗して、第2回動基部42aを中心に反時計回りに回動し、ノッカー押動面42iがノッカー43の受け面43fに当接して押動することにより、ピストン22が押動され、昇圧した作動液が、液圧配管8を介して、前輪ブレーキ2に液圧を供給し、前輪ブレーキ2を連動して作動させる。 When the rear wheel brake operator 5 is operated, first, as shown in FIG. 13, the second brake wire 9 is pulled and the equalizer lever 44 is connected via the second brake wire connecting portion 44 c of the equalizer lever 44. The whole is pulled upward. Along with this, the rear wheel brake wire 10 connected to the rear wheel brake wire connecting portion 44b is pulled, and the rear wheel brake 3 starts to be operated, and the second rotating lever connecting portion 44a of the equalizer lever 44 is activated. The connecting arm 42b of the second rotating lever 42 connected to the second pulling lever 42 is also pulled upward, so that the second rotating lever 42 is centered on the second rotating base 42a against the resilient force of the delay spring 28. The piston 22 is pushed by rotating counterclockwise and the knocker pushing surface 42i abuts against the receiving surface 43f of the knocker 43 to push the pressurized hydraulic fluid through the hydraulic pipe 8. The hydraulic pressure is supplied to the front wheel brake 2, and the front wheel brake 2 is operated in conjunction with it.
 後輪ブレーキ用操作子5が、さらに操作されると、図14に示されるように、イコライザレバー44がさらに上方に牽引されると共に、第2回動レバー42が第2回動基部42aを中心に反時計回りに回動し、一対の挟持片42f,42jが、ストッパボルト30の座面30cに当接して回動が規制されると共にノッカー43の回動が停止し、前輪ブレーキ2への液圧の供給が規制される。 When the rear wheel brake operator 5 is further operated, as shown in FIG. 14, the equalizer lever 44 is further pulled upward, and the second rotation lever 42 is centered on the second rotation base 42a. The pair of clamping pieces 42f and 42j abut against the seating surface 30c of the stopper bolt 30 and the rotation of the knocker 43 is stopped and the rotation of the knocker 43 is stopped. The supply of hydraulic pressure is regulated.
 後輪ブレーキ用操作子5が、さらに強く操作すると、図15及び図16に示されるように、一対の挟持片42f,42jが、ストッパボルト30の座面30cに当接して、第2回動レバー42の回動が規制された状態となっており、連結ピン31の位置が固定されていることから、イコライザレバー44が連結ピン31を中心に時計回りに回動し、後輪用ブレーキワイヤ10のみを牽引し、後輪ブレーキ3をさらに強く作動させる。 When the rear wheel brake operation element 5 is operated more strongly, as shown in FIGS. 15 and 16, the pair of clamping pieces 42f and 42j abut against the seating surface 30c of the stopper bolt 30 to perform the second rotation. Since the rotation of the lever 42 is restricted and the position of the connecting pin 31 is fixed, the equalizer lever 44 rotates clockwise around the connecting pin 31 and the brake wire for the rear wheel Only 10 is pulled and the rear wheel brake 3 is operated more strongly.
 また、図17に示されるように、前輪ブレーキ用操作子4と後輪ブレーキ用操作子5とを同時に強く入力すると、第1回動レバー41は、第1ブレーキワイヤ7に牽引されることにより単独で回動して、ピストン22を押動し、前輪ブレーキ2を強く作動させると共に、第2ブレーキワイヤ9に牽引されるイコライザレバー44の移動により、第2回動レバー42が、上述のように、挟持片42f,42jがストッパボルト30の座面30cに当接して回動が規制された状態となった後、イコライザレバー44が連結ピン31を中心に回動して、後輪用ブレーキワイヤ10を牽引し、後輪ブレーキ3を強く作動させる。 In addition, as shown in FIG. 17, when the front wheel brake operation element 4 and the rear wheel brake operation element 5 are strongly input simultaneously, the first turning lever 41 is pulled by the first brake wire 7. Rotating independently, pushing the piston 22 to strongly actuate the front wheel brake 2, and the movement of the equalizer lever 44 pulled by the second brake wire 9 causes the second rotation lever 42 to move as described above. Then, after the clamping pieces 42f and 42j are in contact with the seating surface 30c of the stopper bolt 30 and the rotation is restricted, the equalizer lever 44 is rotated about the connecting pin 31 and the rear wheel brake The wire 10 is pulled and the rear wheel brake 3 is operated strongly.
 本形態例は、液圧マスタシリンダ21のピストン22が、シリンダ孔開口部に設けられたサークリップ25によって、後退限が規制されていることから、従来のように、ノッカー43やシリンダボディ21aを精度良く形成しなくても、ピストン22の後退限を確実に規制することができ、生産性の向上を図ることができる。また、ピストン22の後退限を確実に設定することができることから、ピストン22の無効ストロークも良好に設定することができ、常に、良好な操作フィーリングを得ることができる。 In this embodiment, the piston 22 of the hydraulic master cylinder 21 is restricted to move backward by a circlip 25 provided in the opening of the cylinder hole, so that the knocker 43 and the cylinder body 21a can be Even if it is not formed with high accuracy, the retreat limit of the piston 22 can be reliably regulated, and the productivity can be improved. Further, since the retreat limit of the piston 22 can be set reliably, the invalid stroke of the piston 22 can be set well, and a good operation feeling can always be obtained.
 また、第1回動レバー41はアジャストボルト32を介してノッカー43と当接していることから、アジャストボルト32を調整することにより、前輪ブレーキ用操作子4の操作開始からノッカー43を介してピストン22を押動するまでの無効ストロークを、工場で、簡単に調整することができる。一方、マスタシリンダユニット20がバーハンドル車両50のカウル51内に配置されていることから、アジャストボルト32の調整をユーザーは行うことができず、連動状態がユーザーにより不用意に変更される虞がない。 Further, since the first turning lever 41 is in contact with the knocker 43 via the adjustment bolt 32, the piston is moved via the knocker 43 from the start of operation of the front wheel brake operation element 4 by adjusting the adjustment bolt 32. The invalid stroke until the 22 is pushed can be easily adjusted at the factory. On the other hand, since the master cylinder unit 20 is disposed in the cowl 51 of the bar handle vehicle 50, the adjustment bolt 32 cannot be adjusted by the user, and the interlocking state may be changed carelessly by the user. Absent.
 図18は、本発明の第2形態例を示すもので、第1形態例と同様の構成要素を示すものには、同一の符号をそれぞれ付して、その詳細な説明は省略する。 FIG. 18 shows a second embodiment of the present invention. Components that are the same as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
 本形態例の第1回動レバー41には、ノッカー43のピストン押動部43cに対応して延出する当接片41fが設けられると共に、ノッカー43のピストン押動部43cには、当接片41fに対応してアジャストボルト装着部43gが形成され、該アジャストボルト装着部43gの雌ねじ部43hに、当接片41fに向けてアジャストボルト32がナット部材32aを用いて突出量を調整可能に取り付けられている。 The first turning lever 41 of the present embodiment is provided with a contact piece 41f extending corresponding to the piston pushing portion 43c of the knocker 43, and the piston pushing portion 43c of the knocker 43 is brought into contact with the piston pushing portion 43c. An adjustment bolt mounting portion 43g is formed corresponding to the piece 41f, and the adjustment bolt 32 can adjust the protruding amount using the nut member 32a toward the contact piece 41f on the female screw portion 43h of the adjustment bolt mounting portion 43g. It is attached.
 尚、本発明は、上述の各形態例に限るものではなく、マスタシリンダユニットの取付位置は任意であり、また、マスタシリンダユニットの取り付け方向も任意である。さらに、後輪ブレーキを液圧式ブレーキ、前輪ブレーキを機械式ブレーキとしたものでも差し支えない。さらに、また、本発明の第2ブレーキ連繋手段や機械式ブレーキ用連繋手段は、上述の形態例のようにブレーキワイヤに限るものではない。さらに、連動ブレーキ用のブレーキ装置でなくても適用することができる。また、上述の形態例ではマスタシリンダユニットが第1ブレーキ操作子から離れた位置に配置されているが、本発明は、第1ブレーキ操作子にマスタシリンダユニットが直接取り付けられているものでも差し支えない。 The present invention is not limited to the above-described embodiments, and the mounting position of the master cylinder unit is arbitrary, and the mounting direction of the master cylinder unit is also arbitrary. Furthermore, the rear wheel brake may be a hydraulic brake and the front wheel brake may be a mechanical brake. Furthermore, the second brake linkage means and the mechanical brake linkage means of the present invention are not limited to brake wires as in the above-described embodiment. Furthermore, the present invention can be applied even if it is not a brake device for interlocking brakes. In the above-described embodiment, the master cylinder unit is disposed at a position away from the first brake operation element. However, the present invention may be such that the master cylinder unit is directly attached to the first brake operation element. .
1…ブレーキ装置、2…前輪ブレーキ、2a…ディスクロータ、2b…キャリパボディ、3…後輪ブレーキ、3a…バックプレート、3b…ブレーキシュー、3c…アンカーピン、4…前輪ブレーキ用操作子、4a…操作レバー、5…後輪ブレーキ用操作子、5a…操作レバー、6…ハンドルバー、7…第1ブレーキワイヤ、8…液圧配管、9…第2ブレーキワイヤ、10…後輪用ブレーキワイヤ、20…マスタシリンダユニット、21…液圧マスタシリンダ、21a…シリンダボディ、21b…シリンダ孔、21c…大径孔、21d…出力ポート、21e…隆起部、21f…ボス部、21g…第1ワイヤガイド部、21h…第2ワイヤガイド部、21i…ボルト孔、21j…係合片、21k,21m…レバーホルダ、21n…通孔、21p…雌ねじ孔、21q…ストッパボルト装着ボス部、21r…第2回動レバー当接面、21s…後輪用ブレーキワイヤガイド部、22…ピストン、22a…フランジ部、23…液圧室、24…戻しスプリング、25…サークリップ、26…液通管、27…リザーバ、28…ディレイスプリング、28a…取付部、29…固定ピン、30…ストッパボルト、30a…雄ねじ部、30b…軸部、30c…座面、30d…頭部、30e…ナット部材、31…連結ピン、31a…止め輪、32…アジャストボルト、32a…ナット部材、40…レバー機構、41…第1回動レバー、41a…第1回動基部、41b…挿通孔、41c…アジャストボルト取付部、41d…雌ねじ部、41e…第1ブレーキワイヤ連結部、41f…当接片、42…第2回動レバー、42a…第2回動基部、42b…連結腕、42c…挿通孔、42d…腕部、42e…挿通孔,42f…挟持片、42g…ジョイント部、42h…ボディ当接面、42i…ノッカー押動面、42k…係合突起、43…ノッカー、43a…第3回動基部、43b…挿通孔、43c…ピストン押動部、43d…ピストン当接部、43e…アジャストボルト当接面、43f…受け面、43g…アジャストボルト装着部、43h…雌ねじ部、44…イコライザレバー、44a…第2回動レバー連結部、44b…後輪用ブレーキワイヤ連結部、44c…第2ブレーキワイヤ連結部、44d…挿通孔、50…バーハンドル車両、51…カウル  DESCRIPTION OF SYMBOLS 1 ... Brake device, 2 ... Front wheel brake, 2a ... Disc rotor, 2b ... Caliper body, 3 ... Rear wheel brake, 3a ... Back plate, 3b ... Brake shoe, 3c ... Anchor pin, 4 ... Front wheel brake operation element, 4a Operation lever, 5 ... Rear wheel brake operator, 5a ... Operation lever, 6 ... Handlebar, 7 ... First brake wire, 8 ... Hydraulic piping, 9 ... Second brake wire, 10 ... Rear wheel brake wire 20 ... Master cylinder unit, 21 ... Hydraulic master cylinder, 21a ... Cylinder body, 21b ... Cylinder hole, 21c ... Large diameter hole, 21d ... Output port, 21e ... Raised portion, 21f ... Boss portion, 21g ... First wire Guide portion, 21h ... second wire guide portion, 21i ... bolt hole, 21j ... engagement piece, 21k, 21m ... lever holder, 21n ... through hole, 21p Female screw hole, 21q ... stopper bolt mounting boss, 21r ... second rotating lever contact surface, 21s ... rear wheel brake wire guide, 22 ... piston, 22a ... flange, 23 ... hydraulic chamber, 24 ... return Spring, 25 ... Circlip, 26 ... Fluid passage, 27 ... Reservoir, 28 ... Delay spring, 28a ... Mounting portion, 29 ... Fixing pin, 30 ... Stopper bolt, 30a ... Male screw portion, 30b ... Shaft portion, 30c ... Seat Surface 30d ... Head 30e ... Nut member 31 ... Connecting pin 31a ... Retaining ring 32 ... Adjust bolt 32a ... Nut member 40 ... Lever mechanism 41 ... First turning lever 41a ... First Moving base, 41b ... insertion hole, 41c ... adjust bolt mounting part, 41d ... female screw part, 41e ... first brake wire connecting part, 41f ... contacting piece, 42 ... second rotation lever -, 42a ... 2nd rotation base, 42b ... connection arm, 42c ... insertion hole, 42d ... arm part, 42e ... insertion hole, 42f ... clamping piece, 42g ... joint part, 42h ... body contact surface, 42i ... knocker Pushing surface, 42k ... engaging protrusion, 43 ... knocker, 43a ... third rotating base, 43b ... insertion hole, 43c ... piston pushing portion, 43d ... piston abutting portion, 43e ... adjusting bolt abutting surface, 43f ... Receiving surface, 43g ... Adjust bolt mounting part, 43h ... Female thread part, 44 ... Equalizer lever, 44a ... Second rotating lever connecting part, 44b ... Brake wire connecting part for rear wheel, 44c ... Second brake wire connecting part, 44d ... insertion hole, 50 ... bar handle vehicle, 51 ... cowl rod

Claims (5)

  1.  前輪ブレーキと後輪ブレーキの少なくとも一方を液圧式ブレーキとし、第1ブレーキ操作子の操作によって、液圧マスタシリンダとレバー機構とを組み合わせて形成されるマスタシリンダユニットを介して前記液圧式ブレーキを作動させるバーハンドル車両用ブレーキ装置において、前記液圧マスタシリンダは、ピストンを内挿するシリンダ孔の開口部に、前記ピストンの後退限を規制するピストン規制手段が取り付けられていることを特徴とするバーハンドル車両用ブレーキ装置。 At least one of the front wheel brake and the rear wheel brake is a hydraulic brake, and the hydraulic brake is operated by operating the first brake operator via a master cylinder unit formed by combining a hydraulic master cylinder and a lever mechanism. In the above-described bar handle vehicle brake device, the hydraulic master cylinder is provided with a piston restricting means for restricting a retreat limit of the piston at an opening of a cylinder hole into which the piston is inserted. Brake device for steering vehicle.
  2.  前記レバー機構は、少なくとも第1回動レバーとノッカーとを備え、前記第1ブレーキ操作子に繋がる第1ブレーキ連繋手段を、前記第1回動レバーに連結し、前記第1ブレーキ操作子の操作によって、前記第1回動レバーが押動する前記ノッカーを介して、前記液圧マスタシリンダのピストンを作動させて前記液圧式ブレーキを作動させることを特徴とする請求項1記載のバーハンドル車両用ブレーキ装置。 The lever mechanism includes at least a first rotation lever and a knocker, and a first brake connecting means connected to the first brake operation element is connected to the first rotation lever, and the first brake operation element is operated. 2. The bar-handle vehicle according to claim 1, wherein the hydraulic brake is operated by operating a piston of the hydraulic master cylinder via the knocker in which the first rotation lever is pushed. Brake device.
  3.  前記前輪ブレーキと前記後輪ブレーキのいずれか一方を前記液圧式ブレーキ、他方を機械式ブレーキとし、前記レバー機構は、少なくとも第2回動レバーとイコライザレバーとを備え、前記イコライザレバーに、前記第2ブレーキ操作子に繋がる第2ブレーキ連繋手段と、前記機械式ブレーキに繋がる機械式ブレーキ用連繋手段と、前記第2回動レバーとを連結し、前記第1ブレーキ操作子の操作によって、前記液圧式ブレーキを単独で作動させ、前記第2ブレーキ操作子の操作によって、前記イコライザレバーを介して前記機械式ブレーキ用連繋手段を牽引して前記機械式ブレーキを作動させると共に、前記イコライザレバーが前記第2回動レバーを回動させることにより前記液圧マスタシリンダのピストンを作動させて、前記液圧式ブレーキを連動して作動させることを特徴とする請求項1又は2記載のバーハンドル車両用ブレーキ装置。 One of the front wheel brake and the rear wheel brake is the hydraulic brake, and the other is a mechanical brake. The lever mechanism includes at least a second rotation lever and an equalizer lever, and the equalizer lever includes the first brake and the second brake. A second brake connecting means connected to the two brake operators, a mechanical brake connecting means connected to the mechanical brake, and the second rotating lever, and the liquid is operated by operating the first brake operator. The pressure brake is operated independently, and the mechanical brake is operated by pulling the mechanical brake connecting means via the equalizer lever by operating the second brake operator, and the equalizer lever is 2 The piston of the hydraulic master cylinder is actuated by rotating the rotating lever, and the hydraulic Bar-handle vehicle brake system according to claim 1 or 2, wherein the actuating in conjunction with a rk.
  4.  前記マスタシリンダユニットは、バーハンドル車両のカウル内に配置されることを特徴とする請求項1乃至3のいずれか1項記載のバーハンドル車両用ブレーキ装置。 The bar handle vehicle brake device according to any one of claims 1 to 3, wherein the master cylinder unit is disposed in a cowl of a bar handle vehicle.
  5.  前記液圧式ブレーキを前輪に、機械式ブレーキを後輪にそれぞれ設けたことを特徴とする請求項1乃至4のいずれか1項記載のバーハンドル車両用ブレーキ装置。 The bar handle vehicle brake device according to any one of claims 1 to 4, wherein the hydraulic brake is provided on a front wheel and a mechanical brake is provided on a rear wheel.
PCT/JP2014/057987 2013-03-27 2014-03-24 Brake device for handlebar vehicle WO2014157037A1 (en)

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