WO2014146037A1 - Valve for extracting coconut water - Google Patents

Valve for extracting coconut water Download PDF

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Publication number
WO2014146037A1
WO2014146037A1 PCT/US2014/030910 US2014030910W WO2014146037A1 WO 2014146037 A1 WO2014146037 A1 WO 2014146037A1 US 2014030910 W US2014030910 W US 2014030910W WO 2014146037 A1 WO2014146037 A1 WO 2014146037A1
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WO
WIPO (PCT)
Prior art keywords
coconut
outer diameter
lip
depth
drill
Prior art date
Application number
PCT/US2014/030910
Other languages
French (fr)
Inventor
Paul DE POO
Original Assignee
De Poo Paul
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by De Poo Paul filed Critical De Poo Paul
Publication of WO2014146037A1 publication Critical patent/WO2014146037A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/16Perforating by tool or tools of the drill type
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • A23L2/04Extraction of juices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/24Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain segments other than slices, e.g. cutting pies
    • B26D3/26Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain segments other than slices, e.g. cutting pies specially adapted for cutting fruit or vegetables, e.g. for onions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction

Definitions

  • valves and systems and methods associated with such valves such as innovations for safely, easily, and sustainably tapping coconuts for drinking.
  • Freshly tapping young coconuts is the best way to enjoy the health benefits, nutrients, and pure taste of coconut water. Yet, few coconut water drinkers have ever had the pleasure of drinking coconut water straight from the coconut— an experience thought only as a novelty while on vacation. In coconut-indigenous regions, creating a hole in the shell and inserting a straw is how coconut water is usually enjoyed. No pasteurization is needed because the coconut water is naturally sterile from being housed in the fruit and shell— its natural packaging.
  • coconut water drinkers buy industrially packaged, pasteurized coconut water— trading eco-consciousness (and some argue taste and nutrition) for convenience.
  • This convenience and portability has driven coconut water's growth in popularity as a natural sports beverage. Consumers in non- indigenous regions can purchase coconut water in glass bottles, cans, and plastic bottles— all of which increase environmental impact.
  • the environmental impact of global canning, processing, and distribution systems involved in providing convenient access to coconut water can be substantial. And this impact is increasing as both global beverage giants seek to claim an increasing share of the coconut water market.
  • Processed coconut water for packaging diminishes taste and nutrition.
  • Processed coconut water is pasteurized through heating (or cooking), which degrades the taste and nutritional potency of the coconut. This is a necessary step once the water and flesh of the coconut are exposed to oxygen.
  • Concentrating coconut water is a heat-intensive processing step - more heat intense than pasteurization (something done by all brands of packaged coconut water). This processing step further removes coconut water from its original natural state, which degrades its taste and nutritional value.
  • High Pressure Pasteurization which is the best way to kill bacteria while preserving the flavor, is still too expensive and limited a technology for mass adoption in the beverage industry.
  • HPP coconut water struggles for profitability in coconut beverage category, since they are often two or three times the price per volume than traditionally pasteurized competitors. Even though HPP coconut water delivers close to fresh taste and nutrition it contributes to the production waste with its bottling and packaging process.
  • HHP processing of liquids requires durable plastic bottles to withstand the high pressure
  • various systems and methods consistent with aspects of the present inventions may address the aforementioned limitations and/or other limitations associated with methods for extracting coconut water.
  • the valve and the systems and methods associated with using the coconut valve described herein may allow coconut water drinkers to safely tap young coconuts in a matter of seconds, with no environmental waste.
  • the coconut valve which may be made entirely of cornstarch or some other biodegradable material, may be set into a young coconut during coconut packaging or processing. The consumer then punctures the flesh of the coconut with the valve to tap the coconut and drink the pure young coconut water.
  • FIG. 1A are sectional and perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 1 B is a sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 2A-2C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 3A-3C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 4A-4D are side views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 5 is a side view of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 6A-6D are cross-sectional schematic views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 7 is a perspective view of a coconut valve mold consistent with certain aspects related to the innovations herein.
  • FIG. 8 is a cross-sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 9 is a side and cross-sectional view of a coconut and coconut valve of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 10 is a schematic view of a drill consistent with certain aspects related to the innovations herein.
  • FIG. 11 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • FIG. 12 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • FIG. 13 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • FIG. 14 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • the systems, methods, valve, and installation process disclosed herein efficiently enables everyone to enjoy the freshest, tastiest, and most nutritious coconut water possible.
  • the disclosed coconut valve will bring freshly tapped coconut water to the masses while minimizing the environmental impact of global distribution.
  • coconut water should not have such a high environmental cost, and coconut water is tastiest and most nutritious when enjoyed directly from the coconut itself. Accordingly, a compostable valve is disclosed that enables the enjoyment of freshly tapped coconut water worldwide while minimizing the environmental impact of global distribution.
  • a compostable valve may be used to sustainably enable one-step access to the coconut water inside fresh coconuts.
  • the user may simply press the valve and drink freshly tapped coconut water straight from the coconut.
  • the user may also compost the coconut and the compostable valve, which results in a reduced amount of waste from that presently associated with many other methods and systems currently used to extract coconut water from coconuts.
  • coconuts are selected, shaved, and dipped in fungicide per industry standards.
  • Certain embodiments disclose a coconut valve that may be set into the freshly picked and shaved coconut, allowing the user to directly consume coconut water from its natural packaging, the coconut itself.
  • the coconut valve system or method avoids the processing steps typically used in today's coconut water extraction and distribution business.
  • producers no longer have to harvest coconut water in large batches for pasteurization, packaging, and distribution.
  • Certain embodiments of the disclosed coconut valve dramatically reduce the environmental footprint of the industrial supply chain for coconut water, by providing a more sustainable method of harvesting, packaging, and distributing coconut water for mass consumption.
  • coconut water is naturally sterile inside the coconut. Therefore, pasteurization is not a necessary step when drinking freshly tapped coconut water. Moreover, via certain embodiments of the disclosed coconut valve, consumers do not have to settle for diminished nutrition and taste to safely drink coconut water. They can enjoy the raw coconut water safely from its source (assuming coconuts are selected, shaved, and dipped in fungicide per industry standards).
  • Certain embodiments of the disclosed valve enable the pure taste and nutritional value of coconut water to be preserved in nature's packaging. Utilizing the coconut itself as a drinkable container reduces the cost of production and the carbon footprint in satisfying the growing demand for coconut water worldwide.
  • Certain embodiments of the disclosed valve offer a relatively simple method for tapping fresh, young coconuts. Consumers may press the valve into the coconut to puncture the coconut flesh bladder and drink from the coconut like a bottle. No other equipment or skills are required.
  • the above-described embodiments may allow easy access to unprocessed coconut water for many consumers, including mainstream shoppers who otherwise would not buy a whole, fresh coconut.
  • the coconut valve is made from compostable bioplastics, which allows for a 100% compostable finished product to provide access to unprocessed, mass-market coconut water.
  • the coconut husk and valve can biodegrade, reducing the amount of ongoing pollution of the
  • Certain embodiments of the coconut valve enable the use of the coconut itself as the container for convenient consumption. Using the natural package for coconut water greatly reduces the industrial packaging necessary in producing mass-market coconut water. With these embodiments, there is no need for canning, bottling, or printing that is typically associated with today's conventional processes and systems for packaging coconut water.
  • branding can be achieved through the use of a laser etching or other marking on the husk of the coconut, which may reduce or eliminate environmental waste associated with the branding process.
  • Certain embodiments of the coconut valve provide safe ways to tap a coconut. These embodiments eliminate the use of large knives in tapping fresh coconuts, as are often used today. With the safer methods afforded by certain embodiments of the coconut valve, more consumers may feel comfortable tapping coconuts themselves.
  • coconut valves such as those described in greater detail below may be inserted into coconuts during processing for later use by consumers.
  • a coconut may have an aperture placed within the coconut wall having a predetermined diameter so that a valve plug seats within said aperture with a valve plug collar substantially engaging the wall of the aperture.
  • the valve plug may include a valve plug bore for receiving a plunger sleeve having a plunger sleeve bore with a based positioned plunger sleeve membrane that seals the coconut's contents until a plunger stopper having a plunger-stopper lance and plunger-stopper lance tip is used to puncture a plunger sleeve membrane, thereby providing access to the coconut water contained within the coconut.
  • the plunger-stopper may be tethered to the plunger sleeve.
  • the plunger-stopper may provide access to the coconut's contents and also serve as a stopper to seal any remaining coconut contents for future use, as the plunger-stopper may seal the plunger sleeve bore.
  • a coconut may be provided with a tooled aperture placed through the seed wall having a predetermined diameter so that a valve plug can be pressed into said aperture so that the valve plug collar engages the top periphery wall of said coconut aperture while the valve plug flange engages the interior periphery wall of said coconut aperture.
  • a plunger sleeve may be seated within the valve plug bore having a base positioned plunger sleeve membrane that seals the coconut's contents.
  • the coconut water can be selectively accessed by a user once the membrane has been punctured using the plunger-stopper tip.
  • the plunger- stopper may also provide a collar having a similar diameter as the plunger sleeve bore so that the bore spout can be resealed to preserve any remaining coconut water for future consumption.
  • FIGS. 1A-9 illustrate coconut valves which may be used as described above.
  • the illustrated embodiments may provide disposable valves for safely, easily, and sustainably tapping coconuts for drinking.
  • FIG. 1A are sectional and perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • Perspective views of the valve L1 , M1 illustrate the plunger, cap and grommet of the valve.
  • A1 , B1 , C1 , H1 illustrate dimensions of the cap
  • K1 is a dimension of a hinge portion connecting the cap and plunger
  • D1 , E1 , F1 , G1 , 11 , and J1 are dimensions of the plunger portion of the valve.
  • FIG. 1 B is a sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 2A-2C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 3A-3C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIGs. 3A-3C show different possible perspectives and configurations of the plunger A3, hinge B3, and grommet C3.
  • elements A3, B3 and C3 are separated.
  • the plunger A3 is aligned over the grommet C3.
  • the plunger A3 is inserted through the hole in the grommet C3.
  • FIGs. 4A-4D are side views of a coconut valve consistent with certain aspects related to the innovations herein. Similar to FIGs. 3A-3C, different possible perspectives and configurations of the valve are illustrated in FIGs. 4A- 4D.
  • FIG. 4A shows a separated position.
  • the grommet C4 may include a thin membrane that is pierced by the plunger and lies flat on a coconut surface.
  • the thin membrane (e.g., 0.2 mm) of the grommet may be pierced and pushed aside on insertion of the plunger.
  • FIG. 4B shows the plunger aligned over the grommet.
  • FIG. 4C the plunger A4 is pushed downwards, breaking the seal of the thin membrane.
  • the plunger may act as a cap, also resealing the coconut when inserted again.
  • D4 illustrates that the membrane is pierced and pushed aside on insertion of the plunger.
  • the hinge tab B4 may remain attached to the grommet and plunger without any torn away parts or creation of waste.
  • FIG. 5 is a side view of a coconut valve consistent with certain aspects related to the innovations herein.
  • the valve may include a ledge A5 to help the valve lock in place and ensure a snug fit against the coconut once inserted into the coconut husk.
  • FIG. 6A-6D are cross-sectional schematic views of a coconut valve consistent with certain aspects related to the innovations herein.
  • FIG. 6A illustrates the plunger A6, hinge B6, and grommet C6. Illustrative dimensions are provided in FIG. 6B, where a hinge length D6 of 41 mm and plunger length E6 of 33 mm are depicted.
  • FIG. 6C a plan view of the plunger inserted into grommet is illustrated.
  • FIG. 6D illustrates illustrative dimensions where a diameter G6 of 16.4 mm and a thin membrane F6 of 0.6 mm are provided.
  • FIG. 7 is a perspective view of a coconut valve mold A7 consistent with certain aspects related to the innovations herein. Material may be placed in the mold and formed into a coconut valve consistent with the descriptions provided herein. For example, a liquid may be poured into the mold and allowed to cool or cure into a coconut valve.
  • FIG. 8 is a cross-sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
  • a coconut valve A8 is illustrated as piercing the husk B8 and shell C8 to allow access to the coconut meat D8 within.
  • a 5/8w countersunk hole E8 may be drilled into the husk B8 by the valve, and a 5/8w hole may be drilled through the shell as well.
  • FIG. 9 is a side and cross-sectional view of a coconut and coconut valve of a coconut valve consistent with certain aspects related to the innovations herein.
  • C9 is a cross-sectional view of the plunger through the grommet and membrane. A9 points to the plunger hole where a user may push a straw through, and B9 illustrates that the membrane is pierced with the plunger so that the plunger remains inserted to hold the straw.
  • the installation methods and systems remove all the otherwise necessary processing steps employed by global canning and distribution giants in the coconut water business. Accordingly, producers no longer have to harvest coconut water in large batches for pasteurization, packaging, and distribution.
  • the disclosed systems and method of installation of a coconut valve can dramatically reduce the environmental footprint of the industrial supply chain for coconut water by providing a more sustainable method of harvesting, packaging, and distributing coconut water for mass consumption.
  • the valve may fit snuggly into the coconut husk when installed such that every installed coconut valve forms an airtight seal with the coconut. This may prevent oxygen from fermenting the coconut water and flesh. Achieving a snug fit ensures quality.
  • the highest quality of fresh coconut water is achieved because boring the hole in the husk compliments the design of the valve.
  • the valve may include a double ribbed lip and the drilling process ensures that the valley of this lip fits snuggly against the hard shell, creating an air tight seal above and below the hard shell that protects the coconut flesh for oxygen and other contaminants.
  • FIG. 10 is a schematic view of a drill consistent with certain aspects related to the innovations herein.
  • Example drill A is illustrated and has a length of 8 inches.
  • A2 illustrates a cross-sectional view of the bottom of the drill.
  • a ledge a.1 is provided to allow the cap B to be placed onto the end of the drill A.
  • Cap B is placed over the drill A up to the ledge a.1 and allows the valve to be placed within the recess b.2.
  • the ledge a.1 may protrude 1/8 inch from the drill.
  • a cross- sectional view of the cap is shown in b.1. Below the drill is shown the Morse Taper and corresponding illustrative dimensions.
  • the taper is 1 :19.922, OA is 23.825 mm., B2 is a maximum of 94 mm., C2 is a maximum of 99 mm., D2 is a maximum of 20 mm., E is a maximum of 18.5 mm., F is 7 mm., G is 2 mm., H is 5 mm., J is 7.9 mm., and K is 1 ° 26' 16".
  • FIG. 11 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • the system may include a coconut vise, drill, and valve placement system.
  • FIG. 1 1 a schematic illustrating an exemplary system that facilitates installing a valve is provided according to an embodiment.
  • the system in FIG. 11 may be configured to bore a hole through the inner shell (endocarp) of a partially husked coconut (a coconut from which part of the exocarp has been cut away), suck away the debris from such drilling, and install the above-described valve into the hole drilled in the surface of the coconut shell.
  • the system may include a two-flute step drill A (which may be made of stainless steel, for example) which can bore through the outer husk (mesocarp) and inner shell of the coconut, but not through the meat (solid endosperm) inside of the coconut.
  • the drill A may have a lip a.1 above the fluting to limit the vertical travel of cap B.
  • a stainless steel cap B may be placed over the drill A, to depress the inventive valve into the endocarp of the coconut.
  • the valve may fit into and partially over the endocarp of the coconut, sealing the inner contents (solid and liquid endosperm) of the coconut from outside contaminants.
  • a stainless steel vise C may be adjustable on four axes.
  • the vise C includes a tray c.4 with one static rounded stainless steel plate and an opposing rounded stainless steel plate on a threaded pole, the rotation of which by a handle c.2 causes horizontal travel across the tray.
  • the entire tray c.4 may be rotated around its base by turning a handle c.1 , which may operate in either a free or a locked position.
  • the tray In the handle's locked position the tray may be held stable, and in the handle's free position the tray may be allowed to rotate on its base axis.
  • the tray c.4 may be fixed to an arm extending from a brace which connects to the main pillar d.3. This arm may be adjusted on its vertical and horizontal axis by freeing a locked handle c.3 which is fitted to the main pillar by a bracket. Freeing this handle may loosen the bracket and thus allows adjustment of the arm.
  • the height of the tray c.4 relative to the drill A is adjustable via the handle c.3.
  • a drill press D may include, for example, stainless steel inner components including a stainless steel housing for the pulleys and motor d.1 of the drill press, a stainless steel lever d.2 controlling the vertical travel of drill A, a stainless steel pillar d.3 supporting the upper portion of the drill press, and a base d.4 that supports and stabilizes the pillar and upper portion of the drill press.
  • stainless steel inner components including a stainless steel housing for the pulleys and motor d.1 of the drill press, a stainless steel lever d.2 controlling the vertical travel of drill A, a stainless steel pillar d.3 supporting the upper portion of the drill press, and a base d.4 that supports and stabilizes the pillar and upper portion of the drill press.
  • a debris collector E may comprise a vacuum that collects debris and includes a motor e.3, a debris repository e.2, and a flexible hose e.1 to be mounted/provided close to vice C and drill A during operation.
  • the debris collector E may operate simultaneously with the drill press A to collect the debris created during drilling of the coconut.
  • the coconut valve itself can be re-sealable, sanitary, eco-friendly, easy-to- install, and easy-to-drink.
  • the valve is sealed against the coconut with plastic wrap to keep it in place and to keep it sterilized.
  • the metal cap B may be placed over the drill bit A after drilling.
  • the valve fits into the cap B, the cap B slides over the drill bit A, and then the lever d.2 is pulled. In this manner, the valve can be placed precisely where the hole is drilled.
  • An exemplary installation method may thus include the following acts.
  • a coconut is placed on tray C and adjusted as necessary.
  • the drill motor d.1 is activated.
  • Lever d.2 is pulled and drill A drills a hole into the coconut.
  • the drill motor d.1 is deactivated when the desired depth is reached.
  • a valve is placed over cap B and the cap B is placed over drill bit A.
  • Lever d.2 is pulled to lower the valve into place into the coconut.
  • the finished coconut is removed from tray C.
  • a person solely for capping each coconut may not be needed. Furthermore, the process may also reduce breakage when inserting the valve, as the valve can go in at the same angle as the drill bit every time.
  • FIG. 12 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • the system may include a motor d.1 , pillar d.3, base d.4, bletbox d.5, head drill d.6, foot switch d.7, support regulator d.8, d.9, support cylinder d.10, twin rod cylinder d.11 , gear box d.12, switch d.13m head drill a.2, and drill A.
  • the vacuum E may include a hose e.1 and arm e.4.
  • FIG. 13 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
  • a table F may be provided including a table base f.1 , table support f.2, and table leg f.3.
  • a coconut and cap can be placed on a coconut support c.5.
  • Foot switch d.7 may be provided for control.
  • the system may include a pillar d.3, base d.4, hinge d.15, cylinder a.3, and arm d.16.
  • FIG. 14 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein with a drill A, drill press D, and vise C.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

Systems and methods associated with installing a valve accessing and removing liquid from within a coconut are disclosed. In one illustrative implementation, the process involves aspects of installing a valve, wherein the valve may include a plunger constructed and arranged to pierce a coconut shell Among other things, innovations herein may involve aspects related to installation a valve with flange and/or grommet type structures constructed and arranged to pierce a coconut husk and to stop insertion of the plunger into the coconut at a predetermined point.

Description

VALVE FOR EXTRACTING COCONUT WATER
CROSS-REFERENCE TO RELATED APPLICATION INFORMATION
This application claims benefit/priority of provisional patent application No. 61/801 ,436, filed March 15, 2013, this is also a continuation-in-part of application No. 13/839,516, filed March 15, 2013, published as US2014/0044848A1 , all of which are incorporated herein by reference in entirety.
BACKGROUND
Field
Aspects herein are directed to valves and systems and methods associated with such valves, such as innovations for safely, easily, and sustainably tapping coconuts for drinking.
Description of Related Information:
Freshly tapping young coconuts is the best way to enjoy the health benefits, nutrients, and pure taste of coconut water. Yet, few coconut water drinkers have ever had the pleasure of drinking coconut water straight from the coconut— an experience thought only as a novelty while on vacation. In coconut-indigenous regions, creating a hole in the shell and inserting a straw is how coconut water is usually enjoyed. No pasteurization is needed because the coconut water is naturally sterile from being housed in the fruit and shell— its natural packaging.
It is impossible to open a coconut without tools. Conventionally, the tools used to access the coconut water and flesh are dangerous, inefficient, and too difficult for everyday supermarket consumers to adopt— even as they adopt the taste for coconut water. There is also a significant labor shortage in the prime coconut producing areas such as Vietnam and Thailand and it has become increasingly difficult to find skilled laborers that can correctly open the coconuts. l It is a trade and skill that is passed along generation to generation and is not something that is easily picked up. There are several methods to extract coconut water from both brown and green coconuts. These include, for example, cracking the coconut on a hard, sharp object such as a rock, the drain before opening method, the tap and rotate method using a heavy knife, and the machete method for young coconuts. All of these methods are practiced in coconut-indigenous areas. While each of these methods accomplishes the harvesting of coconut for drinking, they require special skills and tools to that increase the time and money spent tapping coconuts for consumption.
Typically, coconut water drinkers buy industrially packaged, pasteurized coconut water— trading eco-consciousness (and some argue taste and nutrition) for convenience. This convenience and portability has driven coconut water's growth in popularity as a natural sports beverage. Consumers in non- indigenous regions can purchase coconut water in glass bottles, cans, and plastic bottles— all of which increase environmental impact. Unfortunately, the environmental impact of global canning, processing, and distribution systems involved in providing convenient access to coconut water can be substantial. And this impact is increasing as both global beverage giants seek to claim an increasing share of the coconut water market.
Processing coconut water for packaging diminishes taste and nutrition. Processed coconut water is pasteurized through heating (or cooking), which degrades the taste and nutritional potency of the coconut. This is a necessary step once the water and flesh of the coconut are exposed to oxygen.
Furthermore, concentration and packaging alters taste. Most consumers consider freshly tapped coconut water from young coconuts to be the tastiest. Yet, some producers of "processed" coconut water evaporate the water to create a concentrate in order to lower cost in shipping and increase margins.
Concentrating coconut water is a heat-intensive processing step - more heat intense than pasteurization (something done by all brands of packaged coconut water). This processing step further removes coconut water from its original natural state, which degrades its taste and nutritional value. The best industrial methods for processing coconut water still fall short. High Pressure Pasteurization (HPP), which is the best way to kill bacteria while preserving the flavor, is still too expensive and limited a technology for mass adoption in the beverage industry. Currently, HPP coconut water struggles for profitability in coconut beverage category, since they are often two or three times the price per volume than traditionally pasteurized competitors. Even though HPP coconut water delivers close to fresh taste and nutrition it contributes to the production waste with its bottling and packaging process. HHP processing of liquids requires durable plastic bottles to withstand the high pressure
environment. These plastics do not biodegrade.
OVERVIEW OF SOME ASPECTS
Among other things, various systems and methods consistent with aspects of the present inventions may address the aforementioned limitations and/or other limitations associated with methods for extracting coconut water.
The valve and the systems and methods associated with using the coconut valve described herein may allow coconut water drinkers to safely tap young coconuts in a matter of seconds, with no environmental waste. The coconut valve, which may be made entirely of cornstarch or some other biodegradable material, may be set into a young coconut during coconut packaging or processing. The consumer then punctures the flesh of the coconut with the valve to tap the coconut and drink the pure young coconut water.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as described. Further features and/or variations may be provided in addition to those set forth herein. For example, the present invention may be directed to various combinations and subcombinations of the disclosed features and/or combinations and subcombinations of several further features disclosed below in the detailed description.
DESCRIPTION OF THE DRAWINGS The accompanying drawings, which constitute a part of this specification, illustrate various implementations and aspects of the innovations herein and, together with the description, help illustrate the principles of the present inventions. In the drawings:
FIG. 1A are sectional and perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 1 B is a sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
FIGs. 2A-2C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
FIGs. 3A-3C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein.
FIGs. 4A-4D are side views of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 5 is a side view of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 6A-6D are cross-sectional schematic views of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 7 is a perspective view of a coconut valve mold consistent with certain aspects related to the innovations herein.
FIG. 8 is a cross-sectional view of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 9 is a side and cross-sectional view of a coconut and coconut valve of a coconut valve consistent with certain aspects related to the innovations herein.
FIG. 10 is a schematic view of a drill consistent with certain aspects related to the innovations herein.
FIG. 11 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein. FIG. 12 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
FIG. 13 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
FIG. 14 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein.
DETAILED DESCRIPTION OF ILLUSTRATIVE IMPLEMENTATIONS
Reference will now be made in detail to the inventions herein, examples of which are illustrated in the accompanying drawings. The implementations set forth in the following description do not represent all implementations consistent with the claimed inventions. Instead, they are merely some examples consistent with certain aspects related to the present innovations. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
The systems, methods, valve, and installation process disclosed herein efficiently enables everyone to enjoy the freshest, tastiest, and most nutritious coconut water possible. The disclosed coconut valve will bring freshly tapped coconut water to the masses while minimizing the environmental impact of global distribution.
The success of coconut water should not have such a high environmental cost, and coconut water is tastiest and most nutritious when enjoyed directly from the coconut itself. Accordingly, a compostable valve is disclosed that enables the enjoyment of freshly tapped coconut water worldwide while minimizing the environmental impact of global distribution.
In certain embodiments of the present disclosure, a compostable valve may be used to sustainably enable one-step access to the coconut water inside fresh coconuts. In certain embodiments, the user may simply press the valve and drink freshly tapped coconut water straight from the coconut. The user may also compost the coconut and the compostable valve, which results in a reduced amount of waste from that presently associated with many other methods and systems currently used to extract coconut water from coconuts.
It is contemplated that coconuts are selected, shaved, and dipped in fungicide per industry standards.
Certain embodiments disclose a coconut valve that may be set into the freshly picked and shaved coconut, allowing the user to directly consume coconut water from its natural packaging, the coconut itself. In this way, the coconut valve system or method avoids the processing steps typically used in today's coconut water extraction and distribution business. By employing certain embodiments, producers no longer have to harvest coconut water in large batches for pasteurization, packaging, and distribution.
Certain embodiments of the disclosed coconut valve dramatically reduce the environmental footprint of the industrial supply chain for coconut water, by providing a more sustainable method of harvesting, packaging, and distributing coconut water for mass consumption.
Nature's packaging (i.e. the coconut itself) preserves the coconut water better and longer than even the best industrial methods. A fresh coconut kept in a cool environment can have a shelf life of up to 90 days. This exceeds the shelf life of industrially package alternatives by 30 to 60 days, depending on the manufacturer. Certain embodiments of the disclosed valve remove the industrial bottling processes and the factories from the supply chain.
Coconut water is naturally sterile inside the coconut. Therefore, pasteurization is not a necessary step when drinking freshly tapped coconut water. Moreover, via certain embodiments of the disclosed coconut valve, consumers do not have to settle for diminished nutrition and taste to safely drink coconut water. They can enjoy the raw coconut water safely from its source (assuming coconuts are selected, shaved, and dipped in fungicide per industry standards).
Certain embodiments of the disclosed valve enable the pure taste and nutritional value of coconut water to be preserved in nature's packaging. Utilizing the coconut itself as a drinkable container reduces the cost of production and the carbon footprint in satisfying the growing demand for coconut water worldwide.
Certain embodiments of the disclosed valve offer a relatively simple method for tapping fresh, young coconuts. Consumers may press the valve into the coconut to puncture the coconut flesh bladder and drink from the coconut like a bottle. No other equipment or skills are required. The above-described embodiments may allow easy access to unprocessed coconut water for many consumers, including mainstream shoppers who otherwise would not buy a whole, fresh coconut.
In certain embodiments, the coconut valve is made from compostable bioplastics, which allows for a 100% compostable finished product to provide access to unprocessed, mass-market coconut water. The coconut husk and valve can biodegrade, reducing the amount of ongoing pollution of the
environment. There is little-to-no environmental waste when consuming coconut water using the compostable coconut valve.
Certain embodiments of the coconut valve enable the use of the coconut itself as the container for convenient consumption. Using the natural package for coconut water greatly reduces the industrial packaging necessary in producing mass-market coconut water. With these embodiments, there is no need for canning, bottling, or printing that is typically associated with today's conventional processes and systems for packaging coconut water.
In certain embodiments, branding can be achieved through the use of a laser etching or other marking on the husk of the coconut, which may reduce or eliminate environmental waste associated with the branding process.
Certain embodiments of the coconut valve provide safe ways to tap a coconut. These embodiments eliminate the use of large knives in tapping fresh coconuts, as are often used today. With the safer methods afforded by certain embodiments of the coconut valve, more consumers may feel comfortable tapping coconuts themselves.
Coconut valves such as those described in greater detail below may be inserted into coconuts during processing for later use by consumers. A coconut may have an aperture placed within the coconut wall having a predetermined diameter so that a valve plug seats within said aperture with a valve plug collar substantially engaging the wall of the aperture. The valve plug may include a valve plug bore for receiving a plunger sleeve having a plunger sleeve bore with a based positioned plunger sleeve membrane that seals the coconut's contents until a plunger stopper having a plunger-stopper lance and plunger-stopper lance tip is used to puncture a plunger sleeve membrane, thereby providing access to the coconut water contained within the coconut. The plunger-stopper may be tethered to the plunger sleeve. The plunger-stopper may provide access to the coconut's contents and also serve as a stopper to seal any remaining coconut contents for future use, as the plunger-stopper may seal the plunger sleeve bore.
A coconut may be provided with a tooled aperture placed through the seed wall having a predetermined diameter so that a valve plug can be pressed into said aperture so that the valve plug collar engages the top periphery wall of said coconut aperture while the valve plug flange engages the interior periphery wall of said coconut aperture. A plunger sleeve may be seated within the valve plug bore having a base positioned plunger sleeve membrane that seals the coconut's contents.
The coconut water can be selectively accessed by a user once the membrane has been punctured using the plunger-stopper tip. The plunger- stopper may also provide a collar having a similar diameter as the plunger sleeve bore so that the bore spout can be resealed to preserve any remaining coconut water for future consumption.
FIGS. 1A-9 illustrate coconut valves which may be used as described above. The illustrated embodiments may provide disposable valves for safely, easily, and sustainably tapping coconuts for drinking.
FIG. 1A are sectional and perspective views of a coconut valve consistent with certain aspects related to the innovations herein. As set forth in FIG. 1 A, various dimensions A1 , B1 , C1 , D1 , E1 , F1 , G1 , H1 , 11 , J1 , K1 of the plunger, hinge and cap of valve may be equal or approximately equal to the values shown in FIG. 1 (e.g., A1 =22 mm, B1 =11.7 mm, C1 =10 mm, etc.). Perspective views of the valve L1 , M1 illustrate the plunger, cap and grommet of the valve. A1 , B1 , C1 , H1 illustrate dimensions of the cap, K1 is a dimension of a hinge portion connecting the cap and plunger, and D1 , E1 , F1 , G1 , 11 , and J1 are dimensions of the plunger portion of the valve.
FIG. 1 B is a sectional view of a coconut valve consistent with certain aspects related to the innovations herein. As set forth in FIG. 1 B, various dimensions N1 , 01 , P1 , Q1 , R1 , S1 , T1 , U1 , V1 , of a grommet of a valve may be equal or approximately equal to the values shown in FIG. 1 (e.g., N1 =19.5 mm, 01 =12.7 mm, P1 =24 mm, etc.).
FIGs. 2A-2C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein. As set forth in FIGS. 2A, various dimensions, D2, E2, J2, K2 of a plunger of a valve may be equal to or approximately equal to the values shown in FIG. 2A (e.g., D2=28 mm,
E2=15.6mm, J2=10.4 mm, etc.). As set forth in FIG. 2B and 2C, various dimensions, P2, N2, R2, Q2, X2, Y2, Z2 of a plunger and grommet of a valve may be equal to or approximately equal to the values shown in FIGs. 2B-2C (e.g., P2=24.1 mm, N2=18.3 mm, X2=15.8 mm, etc.)
FIGs. 3A-3C are perspective views of a coconut valve consistent with certain aspects related to the innovations herein. FIGs. 3A-3C show different possible perspectives and configurations of the plunger A3, hinge B3, and grommet C3. In FIG. 3A, elements A3, B3 and C3 are separated. In FIG. 3B, the plunger A3 is aligned over the grommet C3. In FIG. 3C, the plunger A3 is inserted through the hole in the grommet C3.
FIGs. 4A-4D are side views of a coconut valve consistent with certain aspects related to the innovations herein. Similar to FIGs. 3A-3C, different possible perspectives and configurations of the valve are illustrated in FIGs. 4A- 4D. FIG. 4A shows a separated position. The grommet C4 may include a thin membrane that is pierced by the plunger and lies flat on a coconut surface. The thin membrane (e.g., 0.2 mm) of the grommet may be pierced and pushed aside on insertion of the plunger. FIG. 4B shows the plunger aligned over the grommet. In FIG. 4C, the plunger A4 is pushed downwards, breaking the seal of the thin membrane. The plunger may act as a cap, also resealing the coconut when inserted again. In FIG. 4D, D4 illustrates that the membrane is pierced and pushed aside on insertion of the plunger. The hinge tab B4 may remain attached to the grommet and plunger without any torn away parts or creation of waste.
FIG. 5 is a side view of a coconut valve consistent with certain aspects related to the innovations herein. The valve may include a ledge A5 to help the valve lock in place and ensure a snug fit against the coconut once inserted into the coconut husk.
FIG. 6A-6D are cross-sectional schematic views of a coconut valve consistent with certain aspects related to the innovations herein. FIG. 6A illustrates the plunger A6, hinge B6, and grommet C6. Illustrative dimensions are provided in FIG. 6B, where a hinge length D6 of 41 mm and plunger length E6 of 33 mm are depicted. In FIG. 6C, a plan view of the plunger inserted into grommet is illustrated. FIG. 6D illustrates illustrative dimensions where a diameter G6 of 16.4 mm and a thin membrane F6 of 0.6 mm are provided.
FIG. 7 is a perspective view of a coconut valve mold A7 consistent with certain aspects related to the innovations herein. Material may be placed in the mold and formed into a coconut valve consistent with the descriptions provided herein. For example, a liquid may be poured into the mold and allowed to cool or cure into a coconut valve.
FIG. 8 is a cross-sectional view of a coconut valve consistent with certain aspects related to the innovations herein. A coconut valve A8 is illustrated as piercing the husk B8 and shell C8 to allow access to the coconut meat D8 within. A 5/8w countersunk hole E8 may be drilled into the husk B8 by the valve, and a 5/8w hole may be drilled through the shell as well.
FIG. 9 is a side and cross-sectional view of a coconut and coconut valve of a coconut valve consistent with certain aspects related to the innovations herein. C9 is a cross-sectional view of the plunger through the grommet and membrane. A9 points to the plunger hole where a user may push a straw through, and B9 illustrates that the membrane is pierced with the plunger so that the plunger remains inserted to hold the straw. Next, the systems and methods associated with installation of a coconut valve are discussed herein below. The installation methods and systems remove all the otherwise necessary processing steps employed by global canning and distribution giants in the coconut water business. Accordingly, producers no longer have to harvest coconut water in large batches for pasteurization, packaging, and distribution.
The disclosed systems and method of installation of a coconut valve can dramatically reduce the environmental footprint of the industrial supply chain for coconut water by providing a more sustainable method of harvesting, packaging, and distributing coconut water for mass consumption. The valve may fit snuggly into the coconut husk when installed such that every installed coconut valve forms an airtight seal with the coconut. This may prevent oxygen from fermenting the coconut water and flesh. Achieving a snug fit ensures quality.
The highest quality of fresh coconut water is achieved because boring the hole in the husk compliments the design of the valve. The valve may include a double ribbed lip and the drilling process ensures that the valley of this lip fits snuggly against the hard shell, creating an air tight seal above and below the hard shell that protects the coconut flesh for oxygen and other contaminants.
FIG. 10 is a schematic view of a drill consistent with certain aspects related to the innovations herein. Example drill A is illustrated and has a length of 8 inches. A2 illustrates a cross-sectional view of the bottom of the drill. A ledge a.1 is provided to allow the cap B to be placed onto the end of the drill A. Cap B is placed over the drill A up to the ledge a.1 and allows the valve to be placed within the recess b.2. The ledge a.1 may protrude 1/8 inch from the drill. A cross- sectional view of the cap is shown in b.1. Below the drill is shown the Morse Taper and corresponding illustrative dimensions. The taper is 1 :19.922, OA is 23.825 mm., B2 is a maximum of 94 mm., C2 is a maximum of 99 mm., D2 is a maximum of 20 mm., E is a maximum of 18.5 mm., F is 7 mm., G is 2 mm., H is 5 mm., J is 7.9 mm., and K is 1 ° 26' 16".
FIG. 11 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein. The system may include a coconut vise, drill, and valve placement system. In FIG. 1 1 , a schematic illustrating an exemplary system that facilitates installing a valve is provided according to an embodiment. The system in FIG. 11 may be configured to bore a hole through the inner shell (endocarp) of a partially husked coconut (a coconut from which part of the exocarp has been cut away), suck away the debris from such drilling, and install the above-described valve into the hole drilled in the surface of the coconut shell.
In one implementation, the system may include a two-flute step drill A (which may be made of stainless steel, for example) which can bore through the outer husk (mesocarp) and inner shell of the coconut, but not through the meat (solid endosperm) inside of the coconut. The drill A may have a lip a.1 above the fluting to limit the vertical travel of cap B.
A stainless steel cap B may be placed over the drill A, to depress the inventive valve into the endocarp of the coconut. The valve may fit into and partially over the endocarp of the coconut, sealing the inner contents (solid and liquid endosperm) of the coconut from outside contaminants.
A stainless steel vise C may be adjustable on four axes. In one aspect, the vise C includes a tray c.4 with one static rounded stainless steel plate and an opposing rounded stainless steel plate on a threaded pole, the rotation of which by a handle c.2 causes horizontal travel across the tray. The entire tray c.4 may be rotated around its base by turning a handle c.1 , which may operate in either a free or a locked position.
In the handle's locked position the tray may be held stable, and in the handle's free position the tray may be allowed to rotate on its base axis. The tray c.4 may be fixed to an arm extending from a brace which connects to the main pillar d.3. This arm may be adjusted on its vertical and horizontal axis by freeing a locked handle c.3 which is fitted to the main pillar by a bracket. Freeing this handle may loosen the bracket and thus allows adjustment of the arm. Thus, the height of the tray c.4 relative to the drill A is adjustable via the handle c.3.
A drill press D may include, for example, stainless steel inner components including a stainless steel housing for the pulleys and motor d.1 of the drill press, a stainless steel lever d.2 controlling the vertical travel of drill A, a stainless steel pillar d.3 supporting the upper portion of the drill press, and a base d.4 that supports and stabilizes the pillar and upper portion of the drill press.
A debris collector E, may comprise a vacuum that collects debris and includes a motor e.3, a debris repository e.2, and a flexible hose e.1 to be mounted/provided close to vice C and drill A during operation. The debris collector E may operate simultaneously with the drill press A to collect the debris created during drilling of the coconut.
The coconut valve itself can be re-sealable, sanitary, eco-friendly, easy-to- install, and easy-to-drink. In an aspect, the valve is sealed against the coconut with plastic wrap to keep it in place and to keep it sterilized.
The metal cap B may be placed over the drill bit A after drilling. The valve fits into the cap B, the cap B slides over the drill bit A, and then the lever d.2 is pulled. In this manner, the valve can be placed precisely where the hole is drilled.
An exemplary installation method may thus include the following acts. A coconut is placed on tray C and adjusted as necessary. The drill motor d.1 is activated. Lever d.2 is pulled and drill A drills a hole into the coconut. The drill motor d.1 is deactivated when the desired depth is reached. A valve is placed over cap B and the cap B is placed over drill bit A. Lever d.2 is pulled to lower the valve into place into the coconut. The finished coconut is removed from tray C.
In the installation methods and systems disclosed herein, a person solely for capping each coconut may not be needed. Furthermore, the process may also reduce breakage when inserting the valve, as the valve can go in at the same angle as the drill bit every time.
FIG. 12 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein. The system may include a motor d.1 , pillar d.3, base d.4, bletbox d.5, head drill d.6, foot switch d.7, support regulator d.8, d.9, support cylinder d.10, twin rod cylinder d.11 , gear box d.12, switch d.13m head drill a.2, and drill A. The vacuum E may include a hose e.1 and arm e.4. FIG. 13 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein. A table F may be provided including a table base f.1 , table support f.2, and table leg f.3. A coconut and cap can be placed on a coconut support c.5. Foot switch d.7 may be provided for control. The system may include a pillar d.3, base d.4, hinge d.15, cylinder a.3, and arm d.16.
FIG. 14 is a perspective view of a coconut valve installation system consistent with certain aspects related to the innovations herein with a drill A, drill press D, and vise C.
Unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise," "comprising," and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of "including, but not limited to." Words using the singular or plural number also include the plural or singular number respectively. Additionally, the words "herein," "hereunder," "above," "below," and words of similar import refer to this application as a whole and not to any particular portions of this application. When the word "or" is used in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list and any combination of the items in the list.
Although certain presently preferred implementations of the invention have been specifically described herein, it will be apparent to those skilled in the art to which the inventions pertain that variations and modifications of the various implementations shown and described herein may be made without departing from the spirit and scope of the innovations herein. Accordingly, it is intended that the inventions be limited only to the extent required by the applicable rules of law.

Claims

1. An apparatus for installing a valve for accessing and removing liquid within a coconut, the apparatus comprising:
a drill including a lip above a fluting of the drill constructed and arranged to limit vertical travel of a cap;
a drill press coupled to the drill; and
a vice coupled to the drill press to secure a coconut; wherein:
the drill press bores a hole into the secured coconut through an outer husk and inner shell but not the solid endosperm; and
the drill inserts a coconut valve into the drilled hole of the coconut.
2. The apparatus of claim 1 or any claim herein, wherein the drill has a length A of 8 inches.
3. The apparatus of claim 1 or any claim herein, wherein the lip protrudes 1/8 inch from the drill.
4. The apparatus of claim 1 or any claim herein, wherein the lip protrudes from the drill at a position 2 inches from an end of the drill.
5. The apparatus of claim 1 or any claim herein, wherein the drill has a Morse taper.
6. The apparatus of claim 5 or any claim herein, wherein the Morse taper has the following dimensions:
a taper of 1 :19.922;
an angle K of 10 26' 16";
a maximum diameter ΘΑ of 23.825 mm;
a depth B2 from a gauge line to a base of 94 mm;
a depth C2 from a tip to the base of 99 mm; a curve F of 7 mm;
a depth H from the tip to the gauge line of 5 mm; and
a base diameter J of 7.9 mm.
7. The apparatus of claim 6 or any claim herein, wherein the drill press comprises an attachment part for coupling to the drill, the attachment part having the following dimensions:
a depth D2 of 20 mm;
a diameter E of 18.5 mm; and
a curve G of 2 mm.
8. The apparatus of claim 1 or any claim herein, further comprising:
a cap placed over an end of the drill, wherein the cap couples to the coconut valve.
9. The apparatus of claim 8 or any claim herein, wherein the cap comprises:
a cap length of 2.5 inches;
an outer diameter of 1 .25 inches;
a first recess of 2.25 inch depth for insertion of the drill; and a second recess of 1/8 inch depth for insertion of the cap.
10. The apparatus of claim 8 or any claim herein, wherein the cap is placed over the drill in a first recess up to the lip.
11.The apparatus of claim 8 or any claim herein, wherein the coconut valve is placed into a second recess of the cap and drilled into the coconut such that the valve fits into and partially over the endocarp of the coconut, sealing solid and liquid endosperm of the coconut from outside contaminants.
12. The apparatus of claim 1 or any claim herein, wherein the drill comprises a two-flute step drill.
13. The apparatus of claim 1 or any claim herein, wherein the vice is adjustable on four axes.
14. The apparatus of claim 1 or any claim herein, wherein the drill comprises stainless steel.
15. The apparatus of claim 1 or any claim herein, wherein the drill drills a 1 inch diameter hole in the coconut.
16. The apparatus of claim 1 or any claim herein, wherein the drill press comprises a debris collector coupled to the coconut.
17. The apparatus of claim 16 or any claim herein, wherein the debris collector comprises a motor, a debris repository and a pathway coupled to the coconut for sucking away the debris from drilling.
18. The apparatus of claim 1 or any claim herein, wherein the drill press comprises a motor, a pillar, a base, a bletbox, a head drill, a foot switch, a support regulator, a support cylinder, a twin rod cylinder, a gear box, and a switch.
19. The apparatus of claim 1 or any claim herein, wherein the drill bores a hole through an inner shell (endocarp) of a partially husked coconut.
20. The apparatus of claim 1 or any claim herein, wherein the drill bores a hole through a coconut sized to accommodate a coconut access apparatus for accessing and removing liquid within a coconut, the coconut access apparatus comprising: a valve comprising:
a plunger constructed and arranged to pierce a coconut shell; and
a grommet constructed and arranged to pierce a coconut husk and to stop insertion of the plunger into the coconut at a
predetermined point.
21. The apparatus of claim 20 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter D1 of 22 mm, a top inner diameter F1 of 12 mm, a bottom inner diameter G1 of 10.5 mm, and a depth of 2 mm;
a top tapering portion disposed below the top lip, the top tapering portion having an outer diameter E1 of 17.5 mm and a depth of 2 mm; and a shaft extending below the top lip and the top tapering portion, the shaft having an outer diameter J1 of 12 mm.
22. The apparatus of claim 20 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter D2 of 28 mm and a depth of 2 mm;
a second portion disposed below the top lip, the second portion having an outer diameter E2 of 15.6 mm and a depth of 2.5 mm; and
a shaft extending below the top lip and the second portion, the shaft having an outer diameter J2 of 10.4 mm;
wherein a total depth of the plunger is 32 mm.
23. The apparatus of claim 20 or any claim herein, wherein the plunger comprises:
a top tab having a length of 27 mm and a depth of 2 mm; a second portion disposed below the top lip; and a shaft extending below the top lip and the second portion, the shaft having an outer diameter of 10.4 mm;
wherein a total depth of the plunger is 32 mm.
24. The apparatus of claim 20 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter of 28 mm;
a second portion disposed below the top lip; and
a shaft extending below the top lip and the second portion, the shaft having an outer diameter of 12 mm;
wherein a total depth E6 of the plunger is 33 mm.
25. The apparatus of claim 20 or any claim herein, wherein the plunger further comprises a spike-tip constructed and arranged to enable insertion of the plunger through the coconut meat into the coconut cavity.
26. The apparatus of claim 25 or any claim herein, wherein the spike tip has an outer diameter J1 of 12 mm and is tapered at a 30 degree angle 11.
27. The apparatus of claim 25 or any claim herein, wherein the spike tip has an outer diameter J2 of 10.4 mm and comprises:
a longest side having a depth of 6.5 mm; and
a shortest side having a depth of 2.0 mm.
28. The apparatus of claim 25 or any claim herein, wherein the spike tip has an outer diameter of 10.4 mm.
29. The apparatus of claim 25 or any claim herein, wherein the spike tip has an outer diameter of 12 mm.
30. The apparatus of claim 20 or any claim herein, wherein the grommet further comprises a membrane constructed and arranged to prevent tampering and contamination of the cavity prior to piercing by the plunger.
31. The apparatus of claim 30 or any claim herein, wherein the membrane is 0.2 mm thick.
32. The apparatus of claim 30 or any claim herein, wherein the membrane is 0.6 mm thick.
33. The apparatus of claim 20 or any claim herein, wherein the valve further comprises a plunger cover coupled to a top end of the plunger.
34. The apparatus of claim 33 or any claim herein, further comprising a hinge coupling the plunger and the plunger cover.
35. The apparatus of claim 34 or any claim herein, wherein the hinge is 7 mm long.
36. The apparatus of claim 33 or any claim herein, wherein the plunger cover comprises:
a top surface having an outer diameter A1 of 22 mm and a depth of 1 .5 mm; and
an insert portion disposed below the top surface, the insert portion having a top outer diameter B1 of 11 .7 mm and a bottom outer diameter C1 of 10 mm.
37. The apparatus of claim 20 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter N1 of 19.5 mm, a top inner diameter 01 of 12.7 mm, and a depth of 6 mm; a lip disposed below the top portion, the lip having an outer diameter P1 of 24 mm and a depth of 2 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 7.5 mm, an outer diameter R1 of 16 mm, and a ledge at the bottom of the bottom portion having an outer diameter Q1 of 17.5 mm.
38. The apparatus of claim 37 or any claim herein, wherein the top portion comprises an tapered portion that tapers from the outer diameter N1 to the inner diameter 01 .
39. The apparatus of claim 20 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter N2 of 18.3 mm;
a lip disposed below the top portion, the lip having an outer diameter P2 of 24.1 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 9 mm, an outer diameter R2 of 15.9 mm, and a ledge at the bottom of the bottom portion having an outer diameter Q2 of 16.5 mm.
40. The apparatus of claim 20 or any claim herein, wherein the grommet comprises:
a top portion;
a lip disposed below the top portion, the lip having a depth of 2.5 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 7mm and a ledge at the bottom of the bottom portion having a depth of 1.9 mm;
wherein a total depth of the grommet is 11 .2 mm.
41. The apparatus of claim 20 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter of 20 mm;
a lip disposed below the top portion, the lip having an outer diameter of 24.2 mm and a depth of 2.5 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having an outer diameter of 16 mm, a ledge having an outer diameter of 16.8 mm, and a portion below the ledge having an outer diameter of 16.4 mm.
42. The apparatus of claim 20 or any claim herein, further comprising a hinge coupling the plunger and the grommet.
43. The apparatus of claim 42, wherein the hinge is 50 mm long.
44. The apparatus of claim 42, wherein the hinge is 4.5 mm wide and 1.5 mm thick.
45. The apparatus of claim 20 or any claim herein, wherein the grommet further comprises a ledge constructed and arranged to lock the grommet in place in the coconut.
46. The apparatus of claim 20 or any claim herein, wherein the plunger defines a cavity for insertion of a straw.
47. The apparatus of claim 20 or any claim herein, wherein the grommet defines a cavity for insertion of the plunger or a straw.
48. The apparatus of claim 20 or any claim herein, wherein the predetermined point is a coconut shell.
49. A method for installing a valve for accessing and removing liquid within a coconut, the method comprising:
placing a coconut on a vise;
drilling a hole into the coconut through an outer husk and inner shell but not the solid endosperm;
placing a cap over the drill, up to a lip above a fluting of the drill, the lip designed to limit vertical travel of the cap;
drilling the coconut valve into the cap to attach the coconut valve into the drilled hole of the coconut.
50. The method of claim 49 or any claim herein, wherein the drill has a length A of 8 inches.
51. The method of claim 49 or any claim herein, wherein the lip protrudes 1/8 inch from the drill.
52. The method of claim 49 or any claim herein, wherein the lip protrudes from the drill at a position 2 inches from an end of the drill.
53. The method of claim 49 or any claim herein, wherein the drill has a Morse taper.
54. The method of claim 53 or any claim herein, wherein the Morse taper has the following dimensions:
a taper of 1 :19.922;
an angle K of 10 26' 16";
a maximum diameter ΘΑ of 23.825 mm;
a depth B2 from a gauge line to a base of 94 mm;
a depth C2 from a tip to the base of 99 mm;
a curve F of 7 mm;
a depth H from the tip to the gauge line of 5 mm; and a base diameter J of 7.9 mm.
55. The method of claim 54 or any claim herein, wherein the drill press comprises an attachment part for coupling to the drill, the attachment part having the following dimensions:
a depth D2 of 20 mm;
a diameter E of 18.5 mm; and
a curve G of 2 mm.
56. The method of claim 49 or any claim herein, further comprising placing a cap over an end of the drill, wherein the cap couples to the coconut valve.
57. The method of claim 56 or any claim herein, wherein the cap comprises:
a cap length of 2.5 inches;
an outer diameter of 1.25 inches;
a first recess of 2.25 inch depth for insertion of the drill; and a second recess of 1/8 inch depth for insertion of the cap.
58. The method of claim 56 or any claim herein, wherein the cap is placed over the drill in a first recess up to the lip.
59. The method of claim 56 or any claim herein, further comprising placing the coconut valve into a second recess of the cap and drilling the coconut valve into the coconut such that the valve fits into and partially over the endocarp of the coconut, sealing solid and liquid endosperm of the coconut from outside contaminants.
60. The method of claim 49 or any claim herein, wherein the drill comprises a two-flute step drill.
61. The method of claim 49 or any claim herein, further comprising adjusting the vice on at least one of four axes.
62. The method of claim 49 or any claim herein, wherein the drill comprises stainless steel.
63. The method of claim 49 or any claim herein, wherein drilling the hole comprises drilling a 1 inch diameter hole in the coconut with the drill.
64. The method of claim 49 or any claim herein, further comprising collecting debris with a debris collector coupled to the coconut.
65. The method of claim 64 or any claim herein, wherein the debris collector comprises a motor, a debris repository and a pathway coupled to the coconut for sucking away the debris from drilling.
66. The method of claim 49 or any claim herein, wherein the drill press comprises a motor, a pillar, a base, a bletbox, a head drill, a foot switch, a support regulator, a support cylinder, a twin rod cylinder, a gear box, and a switch.
67. The method of claim 49 or any claim herein, wherein drilling the hole comprises boring a hole with the drill through an inner shell (endocarp) of a partially husked coconut.
68. The method of claim 49 or any claim herein, wherein drilling the hole comprises boring a hole with the drill through a coconut sized to accommodate a coconut access apparatus for accessing and removing liquid within a coconut, the coconut access apparatus comprising:
a valve comprising: a plunger constructed and arranged to pierce a coconut shell; and
a grommet constructed and arranged to pierce a coconut husk and to stop insertion of the plunger into the coconut at a predetermined point.
69. The method of claim 68 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter D1 of 22 mm, a top inner diameter F1 of 12 mm, a bottom inner diameter G1 of 10.5 mm, and a depth of 2 mm;
a top tapering portion disposed below the top lip, the top tapering portion having an outer diameter E1 of 17.5 mm and a depth of 2 mm; and a shaft extending below the top lip and the top tapering portion, the shaft having an outer diameter J1 of 12 mm.
70. The method of claim 68 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter D2 of 28 mm and a depth of 2 mm;
a second portion disposed below the top lip, the second portion having an outer diameter E2 of 15.6 mm and a depth of 2.5 mm; and
a shaft extending below the top lip and the second portion, the shaft having an outer diameter J2 of 10.4 mm;
wherein a total depth of the plunger is 32 mm.
71. The method of claim 68 or any claim herein, wherein the plunger comprises:
a top tab having a length of 27 mm and a depth of 2 mm; a second portion disposed below the top lip; and a shaft extending below the top lip and the second portion, the shaft having an outer diameter of 10.4 mm;
wherein a total depth of the plunger is 32 mm.
72. The method of claim 68 or any claim herein, wherein the plunger comprises:
a top lip having an outer diameter of 28 mm;
a second portion disposed below the top lip; and
a shaft extending below the top lip and the second portion, the shaft having an outer diameter of 12 mm;
wherein a total depth E6 of the plunger is 33 mm.
73. The method of claim 68 or any claim herein, wherein the plunger further comprises a spike-tip constructed and arranged to enable insertion of the plunger through the coconut meat into the coconut cavity.
74. The method of claim 73 or any claim herein, wherein the spike tip has an outer diameter J1 of 12 mm and is tapered at a 30 degree angle 11.
75. The method of claim 73 or any claim herein, wherein the spike tip has an outer diameter J2 of 10.4 mm and comprises:
a longest side having a depth of 6.5 mm; and
a shortest side having a depth of 2.0 mm.
76. The method of claim 73 or any claim herein, wherein the spike tip has an outer diameter of 10.4 mm.
77. The method of claim 73 or any claim herein, wherein the spike tip has an outer diameter of 12 mm.
78. The method of claim 68 or any claim herein, wherein the grommet comprises a membrane to prevent tampering and contamination of the cavity prior to piercing by the plunger.
79. The method of claim 78 or any claim herein, wherein the membrane is 0.2 mm thick.
80. The method of claim 78 or any claim herein, wherein the membrane is 0.6 mm thick.
81. The method of claim 68 or any claim herein, wherein the valve comprises plunger cover coupled to a top end of the plunger.
82. The method of claim 81 or any claim herein, wherein a hinge couples the plunger and the plunger cover.
83. The method of claim 82 or any claim herein, wherein the hinge is 7 mm long.
84. The method of claim 81 or any claim herein, wherein the plunger cover comprises:
a top surface having an outer diameter A1 of 22 mm and a depth of 1 .5 mm; and
an insert portion disposed below the top surface, the insert portion having a top outer diameter B1 of 11 .7 mm and a bottom outer diameter C1 of 10 mm.
85. The method of claim 68 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter N1 of 19.5 mm, a top inner diameter 01 of 12.7 mm, and a depth of 6 mm; a lip disposed below the top portion, the lip having an outer diameter P1 of 24 mm and a depth of 2 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 7.5 mm, an outer diameter R1 of 16 mm, and a ledge at the bottom of the bottom portion having an outer diameter Q1 of 17.5 mm.
86. The method of claim 85 or any claim herein, wherein the top portion comprises an tapered portion that tapers from the outer diameter N1 to the inner diameter 01 .
87. The method of claim 68 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter N2 of 18.3 mm;
a lip disposed below the top portion, the lip having an outer diameter P2 of 24.1 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 9 mm, an outer diameter R2 of 15.9 mm, and a ledge at the bottom of the bottom portion having an outer diameter Q2 of 16.5 mm.
88. The method of claim 68 or any claim herein, wherein the grommet comprises:
a top portion;
a lip disposed below the top portion, the lip having a depth of 2.5 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having a depth of 7mm and a ledge at the bottom of the bottom portion having a depth of 1.9 mm;
wherein a total depth of the grommet is 11.2 mm.
89. The method of claim 68 or any claim herein, wherein the grommet comprises:
a top portion having an outer diameter of 20 mm;
a lip disposed below the top portion, the lip having an outer diameter of 24.2 mm and a depth of 2.5 mm; and
a bottom portion disposed below the top portion and the lip, the bottom portion having an outer diameter of 16 mm, a ledge having an outer diameter of 16.8 mm, and a portion below the ledge having an outer diameter of 16.4 mm.
90. The method of claim 68 or any claim herein, wherein a hinge couples the plunger and the grommet.
91.The method of claim 90, wherein the hinge is 50 mm long.
92. The method of claim 90, wherein the hinge is 4.5 mm wide and 1.5 mm thick.
93. The method of claim 68 or any claim herein, wherein the grommet further comprises a ledge constructed and arranged to lock the grommet in place in the coconut.
94. The method of claim 68 or any claim herein, wherein the plunger defines a cavity for insertion of a straw.
95. The method of claim 68 or any claim herein, wherein the grommet defines a cavity for insertion of the plunger or a straw.
96. The method of claim 68 or any claim herein, wherein the predetermined point is a coconut shell.
PCT/US2014/030910 2013-03-15 2014-03-17 Valve for extracting coconut water WO2014146037A1 (en)

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Publication number Priority date Publication date Assignee Title
CN105522613A (en) * 2016-02-04 2016-04-27 安徽理工大学 Ultrasonic bench drilling machine
CN107744149A (en) * 2017-11-08 2018-03-02 海南汇帑实业投资有限公司 Coconut automation sterile vacuum water intaking plant equipment and closed filling process
CN108703384A (en) * 2018-04-26 2018-10-26 倪晋挺 A kind of coconut tapping machine of hydraulic type
CN108713765A (en) * 2018-04-28 2018-10-30 江苏工程职业技术学院 A kind of coconut is quickly opened and the working method of packing robot
CN109015871A (en) * 2018-07-11 2018-12-18 合肥苍旻自动化有限公司 A kind of industry automatic punch
WO2020106224A1 (en) 2018-11-23 2020-05-28 K Fresh Co., Ltd Assembly for accessing coconut water in coconut
CN111745737A (en) * 2020-06-09 2020-10-09 刘恒红 Handbag double-hole punching device and application thereof
USD942798S1 (en) 2018-11-23 2022-02-08 K Fresh Co., Ltd Coconut puncturing device
EP4023116A1 (en) 2020-12-23 2022-07-06 K Fresh Co., Ltd Assembly for accessing coconut water in coconut
WO2024019611A1 (en) * 2022-07-22 2024-01-25 Martinez Gonzalez Alberto Method for forming a low-vacuum seal in the endocarp and endosperm of a coconut and embedding an easy-opening device

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US20100124595A1 (en) * 2008-11-15 2010-05-20 John Maurice Pattenden Tool to pierce and split a coconut
WO2013022439A1 (en) * 2011-08-09 2013-02-14 Depoo Paul Resealable spout for selectively accessing coconut water within a coconut
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105522613A (en) * 2016-02-04 2016-04-27 安徽理工大学 Ultrasonic bench drilling machine
CN107744149A (en) * 2017-11-08 2018-03-02 海南汇帑实业投资有限公司 Coconut automation sterile vacuum water intaking plant equipment and closed filling process
CN107744149B (en) * 2017-11-08 2023-12-29 海南汇帑实业投资有限公司 Automatic vacuum sterile water taking mechanical equipment for coconuts and closed filling process
CN108703384A (en) * 2018-04-26 2018-10-26 倪晋挺 A kind of coconut tapping machine of hydraulic type
CN108713765A (en) * 2018-04-28 2018-10-30 江苏工程职业技术学院 A kind of coconut is quickly opened and the working method of packing robot
CN109015871A (en) * 2018-07-11 2018-12-18 合肥苍旻自动化有限公司 A kind of industry automatic punch
WO2020106224A1 (en) 2018-11-23 2020-05-28 K Fresh Co., Ltd Assembly for accessing coconut water in coconut
CN111801025A (en) * 2018-11-23 2020-10-20 K新鲜有限公司 Device for obtaining coconut water in coconut
USD942798S1 (en) 2018-11-23 2022-02-08 K Fresh Co., Ltd Coconut puncturing device
CN111745737A (en) * 2020-06-09 2020-10-09 刘恒红 Handbag double-hole punching device and application thereof
EP4023116A1 (en) 2020-12-23 2022-07-06 K Fresh Co., Ltd Assembly for accessing coconut water in coconut
WO2024019611A1 (en) * 2022-07-22 2024-01-25 Martinez Gonzalez Alberto Method for forming a low-vacuum seal in the endocarp and endosperm of a coconut and embedding an easy-opening device

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