WO2014139451A1 - Super-high strength ferritic steel reinforced with nano-intermetallics and manufacturing method thereof - Google Patents

Super-high strength ferritic steel reinforced with nano-intermetallics and manufacturing method thereof Download PDF

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WO2014139451A1
WO2014139451A1 PCT/CN2014/073398 CN2014073398W WO2014139451A1 WO 2014139451 A1 WO2014139451 A1 WO 2014139451A1 CN 2014073398 W CN2014073398 W CN 2014073398W WO 2014139451 A1 WO2014139451 A1 WO 2014139451A1
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nano
ferritic steel
strength
intermetallic compound
steel
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PCT/CN2014/073398
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French (fr)
Chinese (zh)
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刘锦川
焦增宝
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香港城市大学
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Priority to JP2015561926A priority Critical patent/JP6591290B2/en
Publication of WO2014139451A1 publication Critical patent/WO2014139451A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/001Heat treatment of ferrous alloys containing Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/004Dispersions; Precipitations

Definitions

  • the present invention relates to an ultra high strength ferritic steel and a method for producing the same, and particularly to an ultrahigh strength ferritic steel in which a nano intermetallic compound is strengthened and a method for producing the same. Background technique
  • Ultra-high-strength steel with tensile strength of 1400 ⁇ 2000 MPa is an important type of steel with a wide range of applications, especially in the field of rocket engine casing, aircraft landing gear, bulletproof steel plate and other special requirements. And its use is constantly expanding into construction, machinery, vehicles and other military and civilian equipment.
  • nano-precipitation phase strengthening mechanism has become an important way to develop new ultra-high-strength steel.
  • the nano-precipitate particles interact with the sliding dislocation in the matrix to produce a strong precipitation strengthening effect. Controlling the grain size of the matrix and indirectly acting as a fine grain strengthening effect, thereby effectively increasing the strength of the steel.
  • the development of nano-precipitate-enhanced ultra-high-strength steel is relatively mature.
  • the formation of nano-carbide MC by alloying produces precipitation strengthening and fine-grain strengthening to increase the strength of steel.
  • patent CN1514887 discloses an ultra-high-strength, corrosion-resistant structural steel with enhanced nano-carbide deposition
  • patent 101671771B discloses a method for preparing high-strength, high-plasticity ultrafine-crystalline ferrite and nano-carbide low-carbon steel.
  • Huo Xiangdong et al. in the "CSP production of Ti microalloyed high-strength steel nano-carbide” Journal of University of Science and Technology Beijing, 2011 08 research on nano-carbide strengthening.
  • modern industry has increasingly improved the comprehensive properties of ultra-high-strength steel such as weldability and toughness. Higher carbon content leads to poor weldability and low fracture toughness.
  • the alternative carbide strengthening strengthens the ultra-high-strength steel and effectively exerts the positive strengthening effect of the trace carbide without destroying the good comprehensive performance.
  • ferritic steel has good toughness, which overcomes the limitation of material size for the rapid cooling of martensitic steel, especially It can be produced by continuous casting and rolling process, which can save energy and simplify the process. Therefore, compared with the conventional ultra-high-strength steel using martensite matrix, the development of new ultra-high-strength steel based on the ferrite structure using the new nano-precipitation phase strengthening mechanism has great process and cost advantages.
  • the ultra-high-strength steel of the invention adopts a ferrite structure as a matrix, and by adding an appropriate amount of an intermetallic compound to form an element, a large amount of nano-intermetallic compound is precipitated on the ferrite matrix under a suitable heat treatment process, and the precipitation strengthening effect is exerted. Significantly increase the strength of the steel.
  • the invention also adds nano-cluster forming elements, carbide forming elements and trace carbon elements to form a certain amount of nano-clusters and a small amount of nano-carbides, thereby strengthening nano-intermetallic compounds, combining nano-clusters and nano-carbonization.
  • the composite strengthening, the three nano-precipitates work together to produce the maximum strengthening effect, and the ultra-high-strength ferritic steel strengthened by the nano-metal compound with low carbon and excellent comprehensive performance. Summary of the invention
  • An object of the present invention is to provide a nano-intermetallic compound-reinforced ultra-high-strength ferritic steel in which a large number of uniformly distributed and small-sized nano-metal intermetallic compounds are strengthened, and at the same time, nanoclusters and nano-carbides are combined.
  • Composite strengthening made of ultra-high strength ferritic steel with super high strength and toughness, excellent welding performance and corrosion resistance.
  • Another object of the present invention is to provide a process for producing the above-described nano intermetallic compound-reinforced ultrahigh strength ferritic steel.
  • the present invention provides a nano-intermetallic compound-reinforced ultra-high strength ferritic steel having a chemical composition as follows: C is 0 to 0.2%, Ni is 2 to 15%, and Mn is 0. ⁇ 10%, A1 is 0.5 ⁇ 6%, Cu is 0-4%, Cr is 0 ⁇ 12%, Mo is 0 ⁇ 3%, W is 0 ⁇ 3%, V is 0 ⁇ 0.5%, Ti is 0 ⁇ 0.5%, Nb is 0 ⁇ 0.5%, Si is 0 ⁇ 1%, B is 0.0005 ⁇ 0.05%, P is not higher than 0.04%, S is not higher than 0.04%, N is not higher than 0.04%, 0 is not higher than 0.05 %, the balance is Fe and inevitable impurities.
  • the nano intermetallic compound is NiAl.
  • the nano-metallic compound has an average size of 3 nm, an average pitch of 2 to 20 nm, and no less than 10,000 nano-intermetallic compounds per cubic micrometer.
  • the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel further comprises a nano-cluster, and the main constituent element of the nano-cluster is Cu.
  • the nano-intermetallic compound-reinforced ultra-high strength ferritic steel further comprises nano-carbide (Mo, W) 2 C.
  • the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel has a matrix structure of ferrite, and the ferrite has an average grain size of 1 to 20 ⁇ m.
  • the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel has a yield strength of 1200 to 1800 MPa, a tensile strength of 1400 to 2000 MPa, and a reduction ratio of 30 ⁇ 60%, elongation is 5 to 20%.
  • the solution treatment is carried out at a temperature in the range of 800 to 1300 °C.
  • the solution treatment is carried out at 900 °C.
  • the solution treatment is carried out for 0.1 to 3 hours.
  • the solution treatment is carried out for 0.5 hours.
  • the aging treatment is carried out in the range of from 400 to 600 °C.
  • the aging treatment is carried out at 550 °C.
  • the aging treatment is carried out for 0.1 to 20 hours.
  • the aging treatment is carried out for 2 hours.
  • the invention can obtain a large number of nano-metal intermetallic compounds with uniform distribution and small size by rationally regulating the types and contents of alloying elements and the heat treatment process, effectively exerting the precipitation strengthening effect of the nano-metal intermetallic compounds, and combining with the nano-clusters and nano-carbides.
  • the nano-precipitated phase realizes composite strengthening, and obtains excellent toughness, yield strength of 1200-1800 MPa, tensile strength of 1400-2000 MPa, reduction of area of 30-60%, and elongation of 5-20%.
  • the nano-metal intermetallic compound is the main strengthening phase, and its precipitation strengthening is the most important strengthening method, which reduces the carbon content in the steel, and thus has excellent welding performance and plastic toughness, and also adds appropriate amounts of Cr and A1 elements. It can form a stable protective film of chromium oxide and aluminum oxide. Cu also plays a role in improving the corrosion resistance of steel in the atmosphere and seawater, thereby comprehensively improving the oxidation and corrosion resistance of steel.
  • the ultra-high-strength ferritic steel of the present invention can be subjected to a rapid cooling process without quenching after heat treatment, and has a large production size and is suitable for continuous casting and rolling production. Production costs are lower.
  • the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the invention is mainly composed of a large number of uniformly distributed and small-sized nano-metal intermetallic compounds, and combined with a certain amount of nano-clusters and a small amount of nano-carbides to achieve composite strengthening.
  • Extremely high strength and excellent toughness matching, excellent weldability and corrosion resistance can be applied to cars, ships Ships, bridges, pipelines, energy, power stations, offshore engineering, building structures, pressure vessels, construction machinery, containers, especially for critical components in the field of defense equipment requiring ultra-high-strength rocket engines, aircraft landing gear, bullet-proof armored vehicles, etc. .
  • Figure 1 is a transmission electron microscope dark field image of a nano-metal intermetallic compound in a matrix of ultra high strength ferritic steel NIS103 manufactured according to Example 1 of the present invention
  • Example 2 is a transmission electron micrograph of nanocarbide in a matrix of ultra high strength ferritic steel NIS103 manufactured according to Example 1 of the present invention
  • Figure 3 is a scanning electron micrograph of the microstructure of an ultra-high strength ferritic steel NIS102 manufactured according to Example 1 of the present invention
  • the present invention provides a nano-intermetallic compound-reinforced ultra-high-strength ferritic steel having a chemical composition as follows: C is 0 to 0.2%, Ni is 2 to 15%, and Mn is 0 to 10%. , A1 is 0.5 to 6%, Cu is 0 to 4%, Cr is 0 to 12%, Mo is 0 to 3%, W is 0 to 3%, V is 0 to 0.5%, Ti is 0 to 0.5%, Nb is 0 ⁇ 0.5%, Si is 0-1%, B is 0.0005 ⁇ 0.05%, P is not higher than 0.04%, S is not higher than 0.04%, N is not higher than 0.04%, 0 is not higher than 0.05%, The amount is Fe and inevitable impurities.
  • C Forming stable nano-carbides with Mo and W, which can not only produce precipitation strengthening, but also effectively refine ferrite grains and produce fine-grain strengthening, thereby increasing the strength of steel.
  • the present invention in order to ensure excellent weldability and toughness of steel, only a low carbon content is used. Therefore, the present invention limits the content of C to 0 to 0.2%.
  • Ni and A1 an intermetallic compound forms an element, and Ni forms a nano-intermetallic compound NiAl with A1 to cause precipitation.
  • the strengthening effect is the main strengthening phase of the invention.
  • the intermetallic compound NiAl can be precipitated from the matrix.
  • the intermetallic compound NiAl has high strength and hardness, and can effectively pin dislocations, thereby significantly improving The strength of the steel.
  • Ni also contributes to the improvement of the toughness of steel.
  • Ni is an austenite forming element. When the content is too high, austenite remains in the steel, resulting in uneven structure and increased production cost.
  • A1 is also one of the constituent elements of nano-metal intermetallic compounds. It participates in the precipitation strengthening of nano-metal intermetallic compounds. A1 is also a deoxidizer in the steelmaking process. It has the function of purifying molten steel. However, when the A1 content is too high, it will bring smelting and casting. difficult. Therefore, the present invention limits the Ni content to 2 to 15% and the A1 content to 0.5 to 6%.
  • Cu The main constituent element of the nano-cluster, the nano-cluster precipitated phase is formed by using Cu with lower cost, and the precipitated phase of the inter-mica metal compound is assisted to play a precipitation strengthening effect to further strengthen the ferritic steel.
  • Cu also has the effect of improving the corrosion resistance of steel in the atmosphere and seawater, but when the Cu content is too high, hot brittleness is generated, which is detrimental to the processing property. Therefore, the present invention limits the Cu content to 0 to 4%.
  • Mn enters the intermetallic compound in the form of a substituted atom, participates in the precipitation strengthening of the intermetallic compound
  • Mn is an austenite forming element, and has the effect of delaying the transformation of austenite to ferrite, which is beneficial to refining ferrite grains. , improve strength and toughness.
  • austenite remains in the steel, resulting in uneven structure, and a high Mn content causes segregation of the billet, deterioration of toughness, and deterioration of weldability. Therefore, the present invention limits the Mn content to 0 to 10%.
  • Mo and W a nano-carbide forming element, and a carbide having a face-centered cubic structure with C, which has the characteristics of small size and high thermal stability, can effectively hinder grain growth, and exerts a role of fine grain strengthening and precipitation strengthening. In addition, it can stabilize the ferrite structure of steel and also provide solid solution strengthening.
  • a small amount of Mo and W may be added to saturate the carbon fixation effect, and Mo and W are excessively added, and the matrix precipitates Fe 2 Mo.
  • the brittleness phase of Fe 2 W reduces the toughness of the steel, so the content of Mo and W in the present invention is limited to 0 to 3%.
  • V, Ti, and Nb Carbide forming elements, which form a face-centered cubic carbide with C, can effectively inhibit grain growth and play the role of fine grain strengthening and precipitation strengthening. Since only a low carbon content is used in order to ensure excellent weldability and toughness of steel, the present invention limits the contents of V, Ti and Nb to 0 to 0.5%.
  • Si Improves carbon partitioning, prevents the formation of cementite, and stabilizes the ferrite structure of steel to provide solid solution strengthening. However, when Si is added too much, the toughness of steel is lowered. Therefore, the present invention limits Si content to 0 ⁇ 1%.
  • B It can significantly purify the grain boundary and improve the strength and toughness of the steel. However, when the B content is too high, the grain boundary will precipitate too much boron. The compound reduces the toughness of the steel, so the present invention limits the B content to 0.0005 to 0.05%.
  • P and S Inevitable impurity elements in steel.
  • the content is high, brittle compounds are formed with Cu, which impairs the toughness and weldability of steel. Therefore, the contents of P and S are both controlled below 0.04%.
  • N and B O Inevitable impurity elements in steel, which impair the toughness and weldability of steel, so the contents of N and 0 are controlled below 0.04% and 0.05%, respectively.
  • the components other than the above are Fe and other unavoidable impurities, and the components other than the above are not excluded insofar as the effects of the present invention are not impaired.
  • the present invention also provides a method of producing the nano-intermetallic compound-reinforced ultra-high strength ferritic steel, the steps of which are as follows:
  • smelting can be carried out in an electric arc furnace, a converter, an induction furnace, and then the slab can be produced by continuous casting or the ingot can be produced by die casting, and the slab or ingot has good cold and heat.
  • the processing property can be followed by cold rolling, warm rolling or forging or hot rolling in the range of 800 ⁇ 1300 °C. After rolling or forging, the sheet is solution treated at 800 ⁇ 1300 °C for treatment time. 0.1 ⁇ 3 hours, followed by cooling.
  • the cooling method can be air cooling, air cooling, oil quenching or water quenching. It can be cooled to room temperature or directly cooled to aging temperature for aging treatment. The aging treatment is carried out in the range of 400 ⁇ 600 °C.
  • the time is from 0.1 to 20 hours, followed by cooling, and the cooling method can also be air-cooled, air-cooled, oil-quenched or water-quenched, and finally the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention is obtained.
  • the invention can refine the crystal grains by cold and hot deformation processes such as forging and rolling, and can also introduce a large number of defects such as dislocations and vacancies, and provide favorable conditions for high concentration of nano metal intermetallic compounds and a certain amount of nanoclusters and nano carbide nucleation. It also enables dislocation enhancement.
  • the heat treatment is carried out, that is, the solution treatment and the aging treatment are carried out for a certain period of time at a specific temperature, and the ferrite supersaturated solid solution is obtained by solution treatment, and the main strengthening phase nanometer is effectively controlled by reasonable control of the aging temperature and the aging time. Precipitation and growth of intermetallic compounds and auxiliary strengthening phase nanoclusters and nanocarbides.
  • the elements Ni and A1 formed between the nanometals have a large solid solubility in the austenite of the face-centered cubic structure, and the solution treatment at 800 to 1300 ° C according to the present invention ensures the addition.
  • the inter-metal intermetallic elements can be completely dissolved in the matrix, while the too high temperature grains will be severely coarsened, and the strength and toughness of the steel will decrease.
  • the solid solubility of the nano-metallic compound NiAl in ferrite is very low, and the solid solubility decreases with the decrease of temperature. If the aging temperature is too high, the nano-metal intermetallic compound will be coarse.
  • the intermetallic compounds are insufficiently precipitated.
  • the present invention after the above solution treatment and aging treatment at 400 to 600 ° C, it was confirmed by transmission electron micrograph that a large number of nano-intermetallic compounds having a uniform distribution and a small size were precipitated in the ferrite matrix.
  • the nano-precipitation phase strengthening mechanism the dislocations interact with the precipitation phase, and the precipitation phase effectively hinders the movement of dislocations, thereby achieving reinforcement, and the maximum strengthening effect can be obtained in the case of a large number of precipitated phases, small size, and uniform distribution.
  • the invention obtains the nano-metal intermetallic compound with high concentration, uniform distribution and small size by rationally adjusting the alloying elements and the heat treatment process, and maximizes the strengthening effect of the nano-metal intermetallic compound.
  • the invention steel is smelted
  • NIS101 ⁇ 108 while smelting comparative steel CS1 and CS2 as comparisons.
  • the smelting and casting were carried out in an arc melting furnace, and the obtained ingot was rolled at a reduction of 5 to 10% each time.
  • the treatment was carried out to obtain a sheet having a total deformation of about 70%.
  • the rolled sheet was solution treated at 900 ° C for 0.5 hours, then cooled to room temperature by argon quenching, then incubated at 550 ° C for 2 hours, and then cooled by argon quenching.
  • inventive steels NIS101 ⁇ 108 and comparative steels CS1, CS2 were obtained.
  • the alloy composition of NIS103 in Table 1 smelting and casting are carried out in an arc melting furnace, and the obtained ingot is subjected to rolling treatment at a reduction of 5 to 10% each time to obtain a total deformation of about 70%. Plate.
  • the rolled sheet was solution treated at 1200 ° C for 0.2 hours, then cooled to room temperature by water quenching, then aged at 550 ° C for 2 hours, and then cooled to room temperature by air cooling.
  • the inventive steel NIS103' was obtained.
  • the average size of the nano-metallic compound is about 3 nm, and the distribution is uniform.
  • the average spacing is 2 ⁇ 20 nm.
  • the number of nano-intermetallic particles per cubic micron is shown.
  • the nano-metallic compounds mainly include Ni and A1 elements. It can be seen that the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention forms a nano-intermetallic compound having a high concentration, a uniform distribution, and a small size. According to the nano-precipitation phase strengthening mechanism, these concentrations are high and the size is small.
  • the nano-intermetallic compound effectively hinders the dislocation motion and significantly enhances the strength of the ferritic steel.
  • FIG. 2 is a transmission electron micrograph of nano-carbide in the inventive NIS103 matrix.
  • the nano-carbide is (Mo, W) 2 C with an average size of 20 nm as determined by transmission electron microscopy.
  • the nano-carbide acts as a nano-precipitating phase, and also exhibits a precipitation strengthening effect.
  • Figure 3 is a scanning electron micrograph of the microstructure of the inventive steel NIS103.
  • the matrix structure is fine-grained ferrite, the grain size is uniform and fine, and the average grain size is 2 ⁇ , which can be seen in the matrix.
  • the above-mentioned nanoprecipitate phase effectively functions to refine the crystal grains.
  • the grain strength can be improved by refining the grain size, and the smaller the grain size, the better the plasticity and the higher the toughness index.
  • Comparative steels CS1, CS2 and inventive steels NIS101 ⁇ 108 were processed into tensile specimens by wire cutting, and tensile tensile tests were carried out on MTS testing machines. The results of yield strength, tensile strength, section shrinkage and elongation are listed in Table 2.
  • . 4 is a tensile stress-strain curve of inventive steels NIS103, NISI 07 and comparative steel CS1 made in accordance with the present invention. By Table 2 As can be seen from Fig.
  • the comparative steels CS1 and CS2 have yield strengths of 534 MPa and 466 MPa, respectively, and tensile strengths of 651 MPa and 663 MPA, respectively, consistent with published literature, and according to the present document.
  • the invention steel NIS101 ⁇ 108 has a yield strength of 1200 ⁇ 1800 MPa and a tensile strength of 1400 ⁇ 2000 MPa.
  • the yield strength and tensile strength are significantly improved, and the area shrinkage rate is maintained.
  • the elongation is maintained at 5 to 20%, and the toughness is excellent. It can be seen that the present invention greatly improves the strength of the steel by adjusting the nano-metal intermetallic compound, the nano-cluster and the nano-carbide strengthening element, and adopting an appropriate heat treatment process.
  • the inventive steel NIS103' obtained in Example 2 was processed into a tensile specimen by wire cutting, and subjected to a room temperature tensile test on an MTS tester, and the yield strength was measured to be 1,403 MPa, and the tensile strength was 1,722 MPa. It is 42% and the elongation is 9.1%.
  • the alloy composition of the inventive steel NIS103' and NIS103 and the heat treatment process were the same, except that the inventive steel NIS103' was solution treated at 1200 °C.
  • the alloying elements By increasing the solution treatment temperature, the alloying elements are fully dissolved. After cooling, the alloying elements will have a greater degree of supersaturation in the ferrite matrix, thereby increasing the nucleation rate of the nanoprecipitates, which in turn can be produced during aging treatment. More nano-reinforced phases. Therefore, from the mechanical properties measured by the above room temperature tensile test, it is known that the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel obtained by solution treatment at the above temperature also has ultra-high strength and good plasticity. toughness.
  • the present invention optimizes the design of the alloy composition from the viewpoint of thermodynamics, and rationally adjusts the intermetallic combination.
  • the ratio of the element forming element, the nano-cluster forming element, the nano-carbide forming element and the C element maximally increases the volume fraction of the nano-precipitated phase, and simultaneously controls the precipitation temperature and the precipitation time, thereby creating a large number of nucleation sites, making solid
  • the molten alloy elements are uniformly precipitated to the maximum extent, and the growth of the nano-precipitated phase is controlled during in-situ precipitation, and nano-intermetallic compounds with high concentration, uniform distribution and small size are obtained, which realizes the ultra-high strength of the new ultra-high-strength steel.
  • the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention is an ultra-high-strength steel mainly composed of nano-metal compound strengthening, combined with nano-cluster and nano-carbide composite, and has ultra-high strength and excellent Excellent welding performance, plastic toughness, corrosion resistance, comprehensive performance, can be applied to automobiles, ships, bridges, pipelines, energy, power stations, offshore engineering, building structures, pressure vessels, construction machinery, containers, especially It requires key components in the field of defense equipment such as ultra-high-strength rocket engines, aircraft landing gear, and bullet-proof armored vehicles.

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Abstract

A super-high strength ferritic steel reinforced with nano-intermetallics and a manufacturing method thereof. The super-high-strength ferritic steel comprises the following components in percentage by weight: 0-0.2% of C, 2%-15% of Ni, 0-10% of Mn, 0.5-6% of Al, 0-4% of Cu, 0-12% of Cr, 0-3% of Mo, 0-3% of W, 0-0.5% of V, 0-0.5% of Ti, 0-0.5% of Nb, 0-1% of Si, 0.0005-0.05% of B, no more than 0.04% of P,no more than 0.04% of S, no more than 0.04% of N, no more than 0.05% of O, the balance being Fe and other inevitable impurities. These components are subjected to smelting, casting and forging rolling, and then treated with solid solution and aged to form a super-high strength ferritic steel which is mainly reinforced by nano-intermetallics incorporating composite reinforcements of nanoclusters and nano-carbides, obtaining excellent durability, solderability and corrosion resistance.

Description

纳米金属间化合物强化的超高强度铁素体钢及其制造方法  Nano-intermetallic compound-reinforced ultra-high strength ferritic steel and manufacturing method thereof
技术领域 Technical field
本发明涉及一种超高强度铁素体钢及其制造方法,具体涉及一种纳米金属间化合物强 化的超高强度铁素体钢及其制造方法。 背景技术  The present invention relates to an ultra high strength ferritic steel and a method for producing the same, and particularly to an ultrahigh strength ferritic steel in which a nano intermetallic compound is strengthened and a method for producing the same. Background technique
近年来, 随着现代工业和国防的快速发展, 超高强度钢在航空航天、 国防、 电站及其 他高科技领域的应用正变得越来越重要。其中拉伸强度在 1400〜2000 MPa的超高强度钢是 应用范围很广的一类重要钢种, 特别是大量应用于火箭发动机壳体、 飞机起落架、 防弹钢 板等对性能有特殊要求的领域, 而且其使用范围正在不断地扩大到建筑、 机械制造、 车辆 和其它军用及民用装备上。  In recent years, with the rapid development of modern industry and national defense, the application of ultra-high-strength steel in aerospace, defense, power stations and other high-tech fields is becoming more and more important. Ultra-high-strength steel with tensile strength of 1400~2000 MPa is an important type of steel with a wide range of applications, especially in the field of rocket engine casing, aircraft landing gear, bulletproof steel plate and other special requirements. And its use is constantly expanding into construction, machinery, vehicles and other military and civilian equipment.
传统超高强度钢, 如低温回火马氏体组织或下贝氏体组织强化低合金钢, 高温回火合 金碳化物析出物、二次硬化组织强化超高强度钢,金属间化合物析出强化马氏体时效钢等, 一定程度上达到了超高强度的要求, 但高碳、 高合金及热处理转变要求快冷等特性使其仍 存在焊接性能及塑韧性差、 成本高、 材料尺寸受限等问题。  Traditional ultra-high-strength steel, such as low-temperature tempered martensite structure or lower bainite-structured low-alloy steel, high-temperature tempered alloy carbide precipitates, secondary hardened microstructure-enhanced ultra-high-strength steel, intermetallic compound precipitation strengthening horse Austenitic aging steels have reached the requirements of ultra-high strength to a certain extent, but high carbon, high alloys and heat treatment transitions require fast cooling and other characteristics, which still have poor weldability and poor plastic toughness, high cost, limited material size, etc. problem.
随着纳米科技的发展,利用纳米析出相强化机制已成为开发新型超高强度钢的重要途 径, 纳米析出相颗粒与基体中的滑移位错交互作用, 产生强烈的析出强化作用, 此外还能 控制基体晶粒尺寸, 间接起到细晶强化作用, 从而有效提高钢的强度。 目前纳米析出相强 化超高强度钢中发展比较成熟的是通过合金化形成纳米碳化物 MC, 产生析出强化和细晶 强化作用提高钢的强度。 例如, 专利 CN1514887公开了一种纳米碳化物沉积增强的超高 强度的、 耐腐蚀的结构钢, 专利 101671771B公开了一种高强度高塑性超细晶铁素体和纳 米碳化物低碳钢制备方法, 以及霍向东等人在 "CSP生产 Ti微合金化高强钢中纳米碳化 物" , 北京科技大学学报, 2011年 08期中对纳米碳化物强化进行了研究。 然而, 现代工 业对超高强度钢的焊接性、韧性等综合性能的要求日益提高, 较高的碳含量导致焊接性能 差、 断裂韧性不高, 因而必须合理控制含碳量, 利用新型纳米析出相替代碳化物强化相对 超高强度钢进行强化, 并在不破坏良好综合性能的前提下, 有效发挥微量碳化物的积极强 化作用。 此外, 铁素体钢韧性良好, 克服了马氏体钢快冷要求对材料尺寸的限制, 特别是 可采用连铸连轧工艺生产, 能够节约能源、 简化工艺。 因而与传统超高强度钢采用马氏体 基体相比,在铁素体结构基础上利用新型纳米析出相强化机制开发新型超高强度钢具有极 大的工艺和成本优势。 With the development of nanotechnology, the use of nano-precipitation phase strengthening mechanism has become an important way to develop new ultra-high-strength steel. The nano-precipitate particles interact with the sliding dislocation in the matrix to produce a strong precipitation strengthening effect. Controlling the grain size of the matrix and indirectly acting as a fine grain strengthening effect, thereby effectively increasing the strength of the steel. At present, the development of nano-precipitate-enhanced ultra-high-strength steel is relatively mature. The formation of nano-carbide MC by alloying produces precipitation strengthening and fine-grain strengthening to increase the strength of steel. For example, the patent CN1514887 discloses an ultra-high-strength, corrosion-resistant structural steel with enhanced nano-carbide deposition, and patent 101671771B discloses a method for preparing high-strength, high-plasticity ultrafine-crystalline ferrite and nano-carbide low-carbon steel. , and Huo Xiangdong et al. in the "CSP production of Ti microalloyed high-strength steel nano-carbide", Journal of University of Science and Technology Beijing, 2011 08 research on nano-carbide strengthening. However, modern industry has increasingly improved the comprehensive properties of ultra-high-strength steel such as weldability and toughness. Higher carbon content leads to poor weldability and low fracture toughness. Therefore, it is necessary to control the carbon content reasonably and utilize the new nano-precipitate phase. The alternative carbide strengthening strengthens the ultra-high-strength steel and effectively exerts the positive strengthening effect of the trace carbide without destroying the good comprehensive performance. In addition, ferritic steel has good toughness, which overcomes the limitation of material size for the rapid cooling of martensitic steel, especially It can be produced by continuous casting and rolling process, which can save energy and simplify the process. Therefore, compared with the conventional ultra-high-strength steel using martensite matrix, the development of new ultra-high-strength steel based on the ferrite structure using the new nano-precipitation phase strengthening mechanism has great process and cost advantages.
本发明的超高强度钢选用铁素体组织作为基体,通过添加适量的金属间化合物形成元 素, 在适当的热处理工艺下, 在铁素体基体上析出大量纳米金属间化合物, 发挥析出强化 作用, 明显提高钢的强度。 另外本发明还添加了纳米团簇形成元素, 碳化物形成元素和微 量碳元素, 形成一定量纳米团簇和少量纳米碳化物, 从而以纳米金属间化合物强化为主, 结合纳米团簇和纳米碳化物复合强化, 三种纳米析出相共同作用产生最大限度的强化效 果, 制成低碳且综合性能优异的纳米金属间化合物强化的超高强度铁素体钢。 发明内容  The ultra-high-strength steel of the invention adopts a ferrite structure as a matrix, and by adding an appropriate amount of an intermetallic compound to form an element, a large amount of nano-intermetallic compound is precipitated on the ferrite matrix under a suitable heat treatment process, and the precipitation strengthening effect is exerted. Significantly increase the strength of the steel. In addition, the invention also adds nano-cluster forming elements, carbide forming elements and trace carbon elements to form a certain amount of nano-clusters and a small amount of nano-carbides, thereby strengthening nano-intermetallic compounds, combining nano-clusters and nano-carbonization. The composite strengthening, the three nano-precipitates work together to produce the maximum strengthening effect, and the ultra-high-strength ferritic steel strengthened by the nano-metal compound with low carbon and excellent comprehensive performance. Summary of the invention
本发明的一个目的是提供一种纳米金属间化合物强化的超高强度铁素体钢,其中以大 量分布均匀、尺寸细小的纳米金属间化合物强化为主, 同时结合纳米团簇和纳米碳化物实 现复合强化,制成具有超高强韧性、优良焊接性能和耐腐蚀性能的新型超高强度铁素体钢。  An object of the present invention is to provide a nano-intermetallic compound-reinforced ultra-high-strength ferritic steel in which a large number of uniformly distributed and small-sized nano-metal intermetallic compounds are strengthened, and at the same time, nanoclusters and nano-carbides are combined. Composite strengthening, made of ultra-high strength ferritic steel with super high strength and toughness, excellent welding performance and corrosion resistance.
本发明的另一目的是提供一种制造上述纳米金属间化合物强化的超高强度铁素体钢 的方法。  Another object of the present invention is to provide a process for producing the above-described nano intermetallic compound-reinforced ultrahigh strength ferritic steel.
一方面, 本发明提供一种纳米金属间化合物强化的超高强度铁素体钢, 按重量百分比 计, 其化学组分如下: C为 0〜0.2%, Ni为 2〜15%, Mn为 0〜10%, A1为 0.5〜6%, Cu为 0-4%, Cr为 0〜12%, Mo为 0〜3%, W为 0〜3%, V为 0〜0.5%, Ti为 0〜0.5%, Nb为 0〜0.5%, Si为 0〜1%, B为 0.0005〜0.05%, P不高于 0.04%, S不高于 0.04%, N不高于 0.04%, 0 不高于 0.05%, 余量为 Fe和不可避免的杂质。  In one aspect, the present invention provides a nano-intermetallic compound-reinforced ultra-high strength ferritic steel having a chemical composition as follows: C is 0 to 0.2%, Ni is 2 to 15%, and Mn is 0. ~10%, A1 is 0.5~6%, Cu is 0-4%, Cr is 0~12%, Mo is 0~3%, W is 0~3%, V is 0~0.5%, Ti is 0~ 0.5%, Nb is 0~0.5%, Si is 0~1%, B is 0.0005~0.05%, P is not higher than 0.04%, S is not higher than 0.04%, N is not higher than 0.04%, 0 is not higher than 0.05 %, the balance is Fe and inevitable impurities.
在本发明的一种实施方式中, 所述纳米金属间化合物为 NiAl。  In one embodiment of the invention, the nano intermetallic compound is NiAl.
在本发明的另一种实施方式中, 所述纳米金属间化合物的平均尺寸为 3nm, 平均间距 为 2〜20nm, 每立方微米纳米金属间化合物数不少于 10,000个。  In another embodiment of the present invention, the nano-metallic compound has an average size of 3 nm, an average pitch of 2 to 20 nm, and no less than 10,000 nano-intermetallic compounds per cubic micrometer.
在本发明的另一种实施方式中,所述纳米金属间化合物强化的超高强度铁素体钢中还 包含纳米团簇, 所述纳米团簇的主要组成元素为 Cu。  In another embodiment of the present invention, the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel further comprises a nano-cluster, and the main constituent element of the nano-cluster is Cu.
在本发明的另一种实施方式中,所述纳米金属间化合物强化的超高强度铁素体钢中还 包含纳米碳化物 (Mo,W)2C。 In another embodiment of the present invention, the nano-intermetallic compound-reinforced ultra-high strength ferritic steel further comprises nano-carbide (Mo, W) 2 C.
在本发明的另一种实施方式中,所述纳米金属间化合物强化的超高强度铁素体钢的基 体组织为铁素体, 所述铁素体的平均晶粒尺寸为 1〜20 μηι。 在本发明的另一种实施方式中,所述纳米金属间化合物强化的超高强度铁素体钢的屈 服强度为 1200〜1800 MPa, 拉伸强度为 1400〜2000 MPa, 断面收缩率为 30〜60%, 伸长率 为 5〜20%。 In another embodiment of the present invention, the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel has a matrix structure of ferrite, and the ferrite has an average grain size of 1 to 20 μm. In another embodiment of the present invention, the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel has a yield strength of 1200 to 1800 MPa, a tensile strength of 1400 to 2000 MPa, and a reduction ratio of 30 〜 60%, elongation is 5 to 20%.
另一方面,本发明还提供一种制造所述纳米金属间化合物强化的超高强度铁素体钢的 方法, 其步骤如下:  In another aspect, the present invention also provides a method of producing the nano-intermetallic compound-reinforced ultra-high strength ferritic steel, the steps of which are as follows:
(1) 使所述纳米金属间化合物强化的超高强度铁素体钢的化学组分构成的原料组合物 依次进行熔炼、 铸造和锻轧;  (1) a raw material composition composed of chemical components of the ultrahigh-strength ferritic steel reinforced with the nano-metal compound, followed by smelting, casting, and forging;
(2) 进行固溶处理, 然后冷却至室温;  (2) performing solution treatment and then cooling to room temperature;
(3) 进行时效处理, 然后冷却至室温。  (3) Perform aging treatment and then cool to room temperature.
在本发明方法的一种实施方式中, 所述固溶处理在 800〜1300°C范围内进行。  In one embodiment of the method of the present invention, the solution treatment is carried out at a temperature in the range of 800 to 1300 °C.
在本发明方法的另一种实施方式中, 所述固溶处理在 900°C进行。  In another embodiment of the process of the invention, the solution treatment is carried out at 900 °C.
在本发明方法的另一种实施方式中, 所述固溶处理进行 0.1〜3小时。  In another embodiment of the method of the present invention, the solution treatment is carried out for 0.1 to 3 hours.
在本发明方法的另一种实施方式中, 所述固溶处理进行 0.5小时。  In another embodiment of the method of the invention, the solution treatment is carried out for 0.5 hours.
在本发明方法的另一种实施方式中, 所述时效处理在 400〜600°C范围内进行。  In another embodiment of the method of the invention, the aging treatment is carried out in the range of from 400 to 600 °C.
在本发明方法的另一种实施方式中, 所述时效处理在 550°C进行。  In another embodiment of the method of the invention, the aging treatment is carried out at 550 °C.
在本发明方法的另一种实施方式中, 所述时效处理进行 0.1〜20小时。  In another embodiment of the method of the present invention, the aging treatment is carried out for 0.1 to 20 hours.
在本发明方法的另一种实施方式中, 所述时效处理进行 2小时。  In another embodiment of the method of the invention, the aging treatment is carried out for 2 hours.
本发明通过合理调控合金元素种类和含量以及热处理工艺, 得到大量分布均匀、 尺寸 细小的纳米金属间化合物, 有效发挥了纳米金属间化合物析出强化作用, 并与纳米团簇和 纳米碳化物相结合三种纳米析出相实现复合强化, 获得优异的强韧性, 屈服强度达 1200-1800 MPa, 拉伸强度达 1400〜2000 MPa, 断面收缩率为 30〜60%, 伸长率为 5〜20%。 其中以纳米金属间化合物为主强化相, 以其析出强化作用为最主要的强化方式, 降低了钢 中的碳含量, 从而具有优良的焊接性能和塑韧性, 此外添加了适量的 Cr和 A1元素, 可形 成稳定的氧化铬和氧化铝保护膜, Cu还起到提高钢在大气和海水中耐腐蚀性的作用, 从 而综合提高了钢的抗氧化和耐腐蚀性能。 另外, 与现有的超高强度马氏体钢相比, 本发明 的超高强度铁素体钢热处理后可不经淬火等快速冷却工艺, 生产尺寸较大, 并且适于连铸 连轧生产, 生产成本较低。  The invention can obtain a large number of nano-metal intermetallic compounds with uniform distribution and small size by rationally regulating the types and contents of alloying elements and the heat treatment process, effectively exerting the precipitation strengthening effect of the nano-metal intermetallic compounds, and combining with the nano-clusters and nano-carbides. The nano-precipitated phase realizes composite strengthening, and obtains excellent toughness, yield strength of 1200-1800 MPa, tensile strength of 1400-2000 MPa, reduction of area of 30-60%, and elongation of 5-20%. Among them, the nano-metal intermetallic compound is the main strengthening phase, and its precipitation strengthening is the most important strengthening method, which reduces the carbon content in the steel, and thus has excellent welding performance and plastic toughness, and also adds appropriate amounts of Cr and A1 elements. It can form a stable protective film of chromium oxide and aluminum oxide. Cu also plays a role in improving the corrosion resistance of steel in the atmosphere and seawater, thereby comprehensively improving the oxidation and corrosion resistance of steel. In addition, compared with the existing ultra-high-strength martensitic steel, the ultra-high-strength ferritic steel of the present invention can be subjected to a rapid cooling process without quenching after heat treatment, and has a large production size and is suitable for continuous casting and rolling production. Production costs are lower.
本发明的纳米金属间化合物强化的超高强度铁素体钢, 以大量分布均匀、 尺寸细小的 纳米金属间化合物强化为主, 并结合一定量纳米团簇和少量纳米碳化物实现复合强化, 获 得了极高的强度且强韧性匹配极佳, 并具有优良的焊接性和耐腐蚀性, 可应用于汽车、 舰 船、 桥梁、 管线、 能源、 电站、 海洋工程、 建筑结构、 压力容器、 工程机械、 集装箱, 特 别是可应用于要求超高强度的火箭发动机、 飞机起落架、 防弹装甲车等国防装备领域的关 键部件。 附图说明 The nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the invention is mainly composed of a large number of uniformly distributed and small-sized nano-metal intermetallic compounds, and combined with a certain amount of nano-clusters and a small amount of nano-carbides to achieve composite strengthening. Extremely high strength and excellent toughness matching, excellent weldability and corrosion resistance, can be applied to cars, ships Ships, bridges, pipelines, energy, power stations, offshore engineering, building structures, pressure vessels, construction machinery, containers, especially for critical components in the field of defense equipment requiring ultra-high-strength rocket engines, aircraft landing gear, bullet-proof armored vehicles, etc. . DRAWINGS
结合附图参照下述详细说明本领域技术人员将更好地理解本发明的上述及诸多其他 特征和优点, 其中:  The above and many other features and advantages of the present invention will be better understood by those skilled in the <RTIgt;
图 1是根据本发明实施例 1制造的超高强度铁素体钢 NIS103的基体中纳米金属间化 合物的透射电镜暗场像;  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a transmission electron microscope dark field image of a nano-metal intermetallic compound in a matrix of ultra high strength ferritic steel NIS103 manufactured according to Example 1 of the present invention;
图 2是根据本发明实施例 1制造的超高强度铁素体钢 NIS103的基体中纳米碳化物的 透射电镜照片;  2 is a transmission electron micrograph of nanocarbide in a matrix of ultra high strength ferritic steel NIS103 manufactured according to Example 1 of the present invention;
图 3是根据本发明实施例 1制造的超高强度铁素体钢 NIS102的显微组织形貌扫描电 镜照片;  Figure 3 is a scanning electron micrograph of the microstructure of an ultra-high strength ferritic steel NIS102 manufactured according to Example 1 of the present invention;
图 4是根据本发明实施例 1制造的超高强度铁素体钢 NIS103、 NISI 07和对比钢 CS1 的室温拉伸应力应变曲线。 具体实施方式  4 is a room temperature tensile stress-strain curve of ultra high strength ferritic steel NIS103, NISI 07 and comparative steel CS1 manufactured according to Example 1 of the present invention. detailed description
下面根据具体实施例对本发明的技术方案做进一步说明。本发明的保护范围不限于以 下实施例, 列举这些实施例仅出于示例性目的而不以任何方式限制本发明。  The technical solution of the present invention will be further described below according to specific embodiments. The scope of the present invention is not limited to the following examples, which are merely for illustrative purposes and are not intended to limit the invention in any way.
本发明提供一种纳米金属间化合物强化的超高强度铁素体钢, 按重量百分比计, 其化 学组分如下: C为 0〜0.2%, Ni为 2〜15%, Mn为 0〜10%, A1为 0.5〜6%, Cu为 0〜4%, Cr 为 0〜12%, Mo为 0〜3%, W为 0〜3%, V为 0〜0.5%, Ti为 0〜0.5%, Nb为 0〜0.5%, Si为 0-1%, B为 0.0005〜0.05%, P不高于 0.04%, S不高于 0.04%, N不高于 0.04%, 0不高 于 0.05%, 余量为 Fe和不可避免的杂质。  The present invention provides a nano-intermetallic compound-reinforced ultra-high-strength ferritic steel having a chemical composition as follows: C is 0 to 0.2%, Ni is 2 to 15%, and Mn is 0 to 10%. , A1 is 0.5 to 6%, Cu is 0 to 4%, Cr is 0 to 12%, Mo is 0 to 3%, W is 0 to 3%, V is 0 to 0.5%, Ti is 0 to 0.5%, Nb is 0~0.5%, Si is 0-1%, B is 0.0005~0.05%, P is not higher than 0.04%, S is not higher than 0.04%, N is not higher than 0.04%, 0 is not higher than 0.05%, The amount is Fe and inevitable impurities.
以下对所述纳米金属间化合物强化的超高强度铁素体钢中各化学组分含量范围的限 定理由进行说明:  The reasons for limiting the range of chemical components in the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel are described below:
C: 与 Mo和 W形成稳定的纳米碳化物, 既能产生析出强化作用, 还能有效细化铁素 体晶粒, 产生细晶强化作用, 从而提高钢的强度。 在本发明中为了保证钢的优良焊接性能 和韧性, 仅使用低的碳含量。 因此本发明将 C的含量限定在 0〜0.2%。  C: Forming stable nano-carbides with Mo and W, which can not only produce precipitation strengthening, but also effectively refine ferrite grains and produce fine-grain strengthening, thereby increasing the strength of steel. In the present invention, in order to ensure excellent weldability and toughness of steel, only a low carbon content is used. Therefore, the present invention limits the content of C to 0 to 0.2%.
Ni和 A1: 金属间化合物形成元素, Ni与 A1形成纳米金属间化合物 NiAl, 产生析出 强化作用, 为本发明的主要强化相。 当 Ni和 A1的含量达到 NiAl在铁素体基体中的固溶 度时可从基体中析出金属间化合物 NiAl, 金属间化合物 NiAl具有高的强度和硬度, 可有 效钉扎位错, 从而明显提高钢的强度。此外, Ni还有助于改善钢的韧性, 然而 Ni为奥氏 体形成元素, 其含过高时, 钢中会残留奥氏体, 造成组织不均匀, 且会增加生产成本。 A1 也是纳米金属间化合物组成元素之一,参与纳米金属间化合物析出强化作用, A1还是炼钢 过程中的脱氧剂, 有净化钢液的作用, 然而 A1含量过高时, 会带来冶炼浇铸的困难。 因 此本发明将 Ni含量限定在 2〜15%, 将 A1含量限定在 0.5〜6%。 Ni and A1: an intermetallic compound forms an element, and Ni forms a nano-intermetallic compound NiAl with A1 to cause precipitation. The strengthening effect is the main strengthening phase of the invention. When the content of Ni and A1 reaches the solid solubility of NiAl in the ferrite matrix, the intermetallic compound NiAl can be precipitated from the matrix. The intermetallic compound NiAl has high strength and hardness, and can effectively pin dislocations, thereby significantly improving The strength of the steel. In addition, Ni also contributes to the improvement of the toughness of steel. However, Ni is an austenite forming element. When the content is too high, austenite remains in the steel, resulting in uneven structure and increased production cost. A1 is also one of the constituent elements of nano-metal intermetallic compounds. It participates in the precipitation strengthening of nano-metal intermetallic compounds. A1 is also a deoxidizer in the steelmaking process. It has the function of purifying molten steel. However, when the A1 content is too high, it will bring smelting and casting. difficult. Therefore, the present invention limits the Ni content to 2 to 15% and the A1 content to 0.5 to 6%.
Cu: 纳米团簇主要组成元素, 利用成本较低的 Cu形成纳米团簇析出相, 辅助纳米金 属间化合物析出相共同发挥析出强化作用, 进一步强化铁素体钢。 此外 Cu还具有提高钢 在大气和海水中耐腐蚀性的作用, 但当 Cu含量过高时, 会产生热脆性, 对加工性能不利。 因此本发明将 Cu含量限定在 0〜4%。  Cu: The main constituent element of the nano-cluster, the nano-cluster precipitated phase is formed by using Cu with lower cost, and the precipitated phase of the inter-mica metal compound is assisted to play a precipitation strengthening effect to further strengthen the ferritic steel. In addition, Cu also has the effect of improving the corrosion resistance of steel in the atmosphere and seawater, but when the Cu content is too high, hot brittleness is generated, which is detrimental to the processing property. Therefore, the present invention limits the Cu content to 0 to 4%.
M 以置换原子形式进入纳米金属间化合物, 参与纳米金属间化合物析出强化作用, Mn为奥氏体形成元素, 具有推迟奥氏体向铁素体转变的作用, 有利于细化铁素体晶粒, 提高强度和韧性。 然而 Mn含量过高时, 钢中会残留奥氏体, 造成组织不均匀, 并且高的 Mn含量会导致钢坯偏析、韧性变差及可焊性降低。因此本发明将 Mn含量限定在 0〜10%。  M enters the intermetallic compound in the form of a substituted atom, participates in the precipitation strengthening of the intermetallic compound, Mn is an austenite forming element, and has the effect of delaying the transformation of austenite to ferrite, which is beneficial to refining ferrite grains. , improve strength and toughness. However, when the Mn content is too high, austenite remains in the steel, resulting in uneven structure, and a high Mn content causes segregation of the billet, deterioration of toughness, and deterioration of weldability. Therefore, the present invention limits the Mn content to 0 to 10%.
Cr: 抗氧化和抗腐蚀元素, 可提高钢的抗氧化和耐腐蚀性能, 同时还是铁素体形成元 素, 可增加和稳定钢的铁素体组织, 然而 Cr含量过高会降低钢的韧性, 且会增加生产成 本, 因此本发明将 Cr含量限定在 0〜12%。  Cr: Anti-oxidation and anti-corrosion elements, which can improve the oxidation and corrosion resistance of steel. At the same time, it is also a ferrite forming element, which can increase and stabilize the ferrite structure of steel. However, too high Cr content will reduce the toughness of steel. Moreover, the production cost is increased, so the present invention limits the Cr content to 0 to 12%.
Mo和 W: 纳米碳化物形成元素, 与 C形成面心立方结构的碳化物, 具有尺寸小、 热 稳定性高的特点, 可有效阻碍晶粒长大, 发挥细晶强化和析出强化的作用。 此外, 还能够 稳定钢的铁素体组织, 还能起到固溶强化作用。然而在本发明中为了保证钢的优良焊接性 能和韧性, 仅使用低的碳含量, 添加少量 Mo和 W即可使固碳效果达到饱和, 并且 Mo 和 W添加过多, 基体会析出 Fe2Mo和 Fe2W脆性相, 使钢的韧性降低, 因此本发明将 Mo 和 W的含量均限定在 0〜3%。 Mo and W: a nano-carbide forming element, and a carbide having a face-centered cubic structure with C, which has the characteristics of small size and high thermal stability, can effectively hinder grain growth, and exerts a role of fine grain strengthening and precipitation strengthening. In addition, it can stabilize the ferrite structure of steel and also provide solid solution strengthening. However, in the present invention, in order to ensure excellent weldability and toughness of steel, only a low carbon content is used, a small amount of Mo and W may be added to saturate the carbon fixation effect, and Mo and W are excessively added, and the matrix precipitates Fe 2 Mo. The brittleness phase of Fe 2 W reduces the toughness of the steel, so the content of Mo and W in the present invention is limited to 0 to 3%.
V、 Ti和 Nb: 碳化物形成元素, 与 C形成面心立方结构的碳化物, 可有效阻碍晶粒 长大, 发挥细晶强化和析出强化的作用。 由于为了保证钢的优良焊接性能和韧性, 仅使用 低的碳含量, 因此本发明将 V、 Ti和 Nb的含量均限定在 0〜0.5%。  V, Ti, and Nb: Carbide forming elements, which form a face-centered cubic carbide with C, can effectively inhibit grain growth and play the role of fine grain strengthening and precipitation strengthening. Since only a low carbon content is used in order to ensure excellent weldability and toughness of steel, the present invention limits the contents of V, Ti and Nb to 0 to 0.5%.
Si: 提高碳分配, 防止渗碳体的形成, 还能稳定钢的铁素体组织, 起到固溶强化作用, 然而 Si添加过多时, 会降低钢的韧性, 因此本发明将 Si含量限定在 0〜1%。  Si: Improves carbon partitioning, prevents the formation of cementite, and stabilizes the ferrite structure of steel to provide solid solution strengthening. However, when Si is added too much, the toughness of steel is lowered. Therefore, the present invention limits Si content to 0~1%.
B: 可显著净化晶界, 改善钢的强度和韧性, 然而 B含量过高时, 晶界会析出过多硼 化物, 降低钢的韧性, 因此本发明将 B含量限定在 0.0005〜0.05%。 B: It can significantly purify the grain boundary and improve the strength and toughness of the steel. However, when the B content is too high, the grain boundary will precipitate too much boron. The compound reduces the toughness of the steel, so the present invention limits the B content to 0.0005 to 0.05%.
P和 S: 钢中不可避免的杂质元素, 含量高时会与 Cu形成脆性化合物, 危害钢的韧 性和焊接性能, 因此 P和 S 的含量均控制在 0.04%以下。  P and S: Inevitable impurity elements in steel. When the content is high, brittle compounds are formed with Cu, which impairs the toughness and weldability of steel. Therefore, the contents of P and S are both controlled below 0.04%.
N禾 B O: 钢中不可避免的杂质元素, 危害钢的韧性和焊接性能, 因此 N和 0的含量 分别控制在 0.04%和 0.05%以下。  N and B O: Inevitable impurity elements in steel, which impair the toughness and weldability of steel, so the contents of N and 0 are controlled below 0.04% and 0.05%, respectively.
上述以外的成分为 Fe及其他不可避免的杂质, 在不损害本发明效果的范围内, 不排 除还含有上述以外的成分。  The components other than the above are Fe and other unavoidable impurities, and the components other than the above are not excluded insofar as the effects of the present invention are not impaired.
本发明还提供一种制造所述纳米金属间化合物强化的超高强度铁素体钢的方法,其步 骤如下:  The present invention also provides a method of producing the nano-intermetallic compound-reinforced ultra-high strength ferritic steel, the steps of which are as follows:
(1) 使所述纳米金属间化合物强化的超高强度铁素体钢的化学组分构成的原料组合物 依次进行熔炼、 铸造和锻轧;  (1) a raw material composition composed of chemical components of the ultrahigh-strength ferritic steel reinforced with the nano-metal compound, followed by smelting, casting, and forging;
(2) 进行固溶处理, 然后冷却至室温;  (2) performing solution treatment and then cooling to room temperature;
(3) 进行时效处理, 然后冷却至室温。  (3) Perform aging treatment and then cool to room temperature.
根据本发明的方法, 可于电弧炉、 转炉、 感应炉中进行冶炼, 然后可采用连铸方式生 产铸坯或采用模铸方式生产铸锭, 所述铸坯或铸锭具有良好的冷、 热加工性能, 接着可进 行冷轧、 温轧或者在 800〜1300 °C范围内进行锻造或热轧, 经轧制或锻造后将板材在 800〜1300°C范围内进行固溶处理, 处理时间为 0.1〜3小时, 随后冷却,冷却方式可为空冷、 风冷、 油淬或水淬, 可冷却至室温或直接冷却至时效温度进行时效处理, 时效处理在 400〜600°C范围内进行, 处理时间为 0.1〜20小时, 随后冷却, 冷却方式同样可为空冷、 风 冷、 油淬或水淬, 最终得到本发明的纳米金属间化合物强化的超高强度铁素体钢。  According to the method of the present invention, smelting can be carried out in an electric arc furnace, a converter, an induction furnace, and then the slab can be produced by continuous casting or the ingot can be produced by die casting, and the slab or ingot has good cold and heat. The processing property can be followed by cold rolling, warm rolling or forging or hot rolling in the range of 800~1300 °C. After rolling or forging, the sheet is solution treated at 800~1300 °C for treatment time. 0.1~3 hours, followed by cooling. The cooling method can be air cooling, air cooling, oil quenching or water quenching. It can be cooled to room temperature or directly cooled to aging temperature for aging treatment. The aging treatment is carried out in the range of 400~600 °C. The time is from 0.1 to 20 hours, followed by cooling, and the cooling method can also be air-cooled, air-cooled, oil-quenched or water-quenched, and finally the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention is obtained.
本发明通过锻轧等冷热变形工艺, 可细化晶粒, 还可引入大量位错和空位等缺陷, 为 高浓度纳米金属间化合物以及一定量纳米团簇和纳米碳化物成核提供良好条件,还可实现 位错强化。 随后根据本发明进行热处理, 即在特定温度下先后进行一定时长的固溶处理和 时效处理, 经过固溶处理得到铁素体过饱和固溶体, 通过合理控制时效温度和时效时间有 效控制主强化相纳米金属间化合物以及辅助强化相纳米团簇和纳米碳化物的析出和长大。 就固溶处理而言, 纳米金属间形成元素 Ni、 A1在面心立方结构的奥氏体中具有很大固溶 度, 根据本发明在 800〜1300°C进行固溶处理, 可保证所添加的纳米金属间形成元素能够 完全固溶于基体之中, 而温度过高晶粒则会严重粗化, 钢的强度和韧性均会下降。 就时效 处理而言, 纳米金属间化合物 NiAl在铁素体中的固溶度很低, 而且固溶度会随温度的下 降而下降,若采用过高的时效温度,纳米金属间化合物将会粗化,若采用过低的时效温度, 纳米金属间化合物则析出不足。 根据本发明经过上述固溶处理后再于 400〜600°C进行时效 处理之后, 经透射电镜照片证实, 铁素体基体中析出了大量分布均匀、 尺寸细小的纳米金 属间化合物。 根据纳米析出相强化机制, 位错与析出相交互作用, 析出相有效阻碍位错移 动, 从而实现强化, 在析出相数量多、尺寸小、分布均匀的情况下可获得最大的强化效果。 本发明通过合理调控合金化元素和热处理工艺获得浓度高、分布均匀、尺寸细小的纳米金 属间化合物,最大限度的发挥了纳米金属间化合物的强化作用。此外经透射电镜照片证实, 通过添加适量纳米团簇和纳米碳化物形成元素,在铁素体基体中还形成了一定量的纳米团 簇和少量纳米碳化物, 辅助纳米金属间化合物主强化相起到复合强化作用。 The invention can refine the crystal grains by cold and hot deformation processes such as forging and rolling, and can also introduce a large number of defects such as dislocations and vacancies, and provide favorable conditions for high concentration of nano metal intermetallic compounds and a certain amount of nanoclusters and nano carbide nucleation. It also enables dislocation enhancement. Then, according to the invention, the heat treatment is carried out, that is, the solution treatment and the aging treatment are carried out for a certain period of time at a specific temperature, and the ferrite supersaturated solid solution is obtained by solution treatment, and the main strengthening phase nanometer is effectively controlled by reasonable control of the aging temperature and the aging time. Precipitation and growth of intermetallic compounds and auxiliary strengthening phase nanoclusters and nanocarbides. In terms of solution treatment, the elements Ni and A1 formed between the nanometals have a large solid solubility in the austenite of the face-centered cubic structure, and the solution treatment at 800 to 1300 ° C according to the present invention ensures the addition. The inter-metal intermetallic elements can be completely dissolved in the matrix, while the too high temperature grains will be severely coarsened, and the strength and toughness of the steel will decrease. In terms of aging treatment, the solid solubility of the nano-metallic compound NiAl in ferrite is very low, and the solid solubility decreases with the decrease of temperature. If the aging temperature is too high, the nano-metal intermetallic compound will be coarse. If too low an aging temperature is used, The intermetallic compounds are insufficiently precipitated. According to the present invention, after the above solution treatment and aging treatment at 400 to 600 ° C, it was confirmed by transmission electron micrograph that a large number of nano-intermetallic compounds having a uniform distribution and a small size were precipitated in the ferrite matrix. According to the nano-precipitation phase strengthening mechanism, the dislocations interact with the precipitation phase, and the precipitation phase effectively hinders the movement of dislocations, thereby achieving reinforcement, and the maximum strengthening effect can be obtained in the case of a large number of precipitated phases, small size, and uniform distribution. The invention obtains the nano-metal intermetallic compound with high concentration, uniform distribution and small size by rationally adjusting the alloying elements and the heat treatment process, and maximizes the strengthening effect of the nano-metal intermetallic compound. In addition, it was confirmed by transmission electron microscopy that a certain amount of nanoclusters and a small amount of nano-carbides were formed in the ferrite matrix by adding appropriate nano-clusters and nano-carbide forming elements, which assisted the main strengthening of nano-intermetallic compounds. To the composite strengthening effect.
除非另作限定, 本发明所用术语均为本领域技术人员通常理解的含义。  Unless otherwise defined, the terms used in the present invention are intended to be understood by those skilled in the art.
以下结合附图, 通过实施例对本发明作进一步地详细说明。  The present invention will be further described in detail below with reference to the accompanying drawings.
实施例 1  Example 1
根据本发明纳米金属间化合物强化的超高强度铁素体钢的组成范围, 冶炼了发明钢 According to the composition range of the ultra-high-strength ferritic steel strengthened by the nano-metal compound of the present invention, the invention steel is smelted
NIS101〜108,同时冶炼了对比钢 CS1和 CS2作为比较。按照表 1所示的发明钢 NIS101〜108 和对比钢 CS1、 CS2合金成分组成, 在电弧熔炼炉中进行冶炼和浇铸, 将制得的铸锭以每 次 5〜10%的压下量进行轧制处理, 得到总变形量为 70%左右的板材。 将轧制后的板材在 900°C下进行 0.5小时固溶处理, 随后以氩气淬冷方式冷却至室温, 然后在 550°C下进行 2 小时时效处理, 随后同样以氩气淬冷方式冷却至室温, 从而制得发明钢 NIS101〜108和对 比钢 CS1、 CS2。 NIS101~108, while smelting comparative steel CS1 and CS2 as comparisons. According to the composition of the invention steels NIS101 to 108 and the comparative steels CS1 and CS2 shown in Table 1, the smelting and casting were carried out in an arc melting furnace, and the obtained ingot was rolled at a reduction of 5 to 10% each time. The treatment was carried out to obtain a sheet having a total deformation of about 70%. The rolled sheet was solution treated at 900 ° C for 0.5 hours, then cooled to room temperature by argon quenching, then incubated at 550 ° C for 2 hours, and then cooled by argon quenching. To room temperature, inventive steels NIS101~108 and comparative steels CS1, CS2 were obtained.
表 1. 发明钢 NIS101〜108和对比钢 CS1、 CS2的合金成分组成  Table 1. Alloy composition of inventive steel NIS101~108 and comparative steel CS1, CS2
组分 (wt%)  Component (wt%)
编号  Numbering
Fe及不可 Fe and not
C Ni Al Mn Cu Cr Mo W V Ti Nb Si B C Ni Al Mn Cu Cr Mo W V Ti Nb Si B
避免杂质 Avoid impurities
NIS 101 0.05 3 1 5 - - 1.5 1.5 - - 0.07 - 0.03 余量NIS 101 0.05 3 1 5 - - 1.5 1.5 - - 0.07 - 0.03 balance
NIS I 02 0.05 5 1 1.5 2.5 - 1.5 1.5 - - 0.07 - 0.03 余量NIS I 02 0.05 5 1 1.5 2.5 - 1.5 1.5 - - 0.07 - 0.03 balance
NIS 103 0.05 5 2 3 - - 1.5 1.5 - - 0.07 - 0.03 余量NIS 103 0.05 5 2 3 - - 1.5 1.5 - - 0.07 - 0.03 balance
NIS I 04 0.05 5 1 - 1.5 2.25 1.5 1.5 - - 0.07 - 0.03 余量NIS I 04 0.05 5 1 - 1.5 2.25 1.5 1.5 - - 0.07 - 0.03 balance
NIS 105 0.08 5 2 3 - 9 1.5 1.5 0.25 0.07 - 0.3 0.01 余量NIS 105 0.08 5 2 3 - 9 1.5 1.5 0.25 0.07 - 0.3 0.01 balance
NIS 106 0.05 5 2 5 - - 1.5 1.5 - - 0.07 - 0.03 余量NIS 106 0.05 5 2 5 - - 1.5 1.5 - - 0.07 - 0.03 balance
NIS 107 0.05 8 2 3 - - 1.5 1.5 - - 0.07 - 0.03 余量NIS 107 0.05 8 2 3 - - 1.5 1.5 - - 0.07 - 0.03 balance
NIS 108 0.05 8 4 8 - - 1.5 1.5 - - 0.07 - 0.03 余量NIS 108 0.05 8 4 8 - - 1.5 1.5 - - 0.07 - 0.03 balance
CS 1 0.05 5 - 1.5 - - - - - - 0.07 - 0.03 余量CS 1 0.05 5 - 1.5 - - - - - - 0.07 - 0.03 balance
CS2 0.05 0.75 1 1.5 - - 1.5 1.5 - - 0.07 - 0.03 余量 实施例 2 CS2 0.05 0.75 1 1.5 - - 1.5 1.5 - - 0.07 - 0.03 balance Example 2
按照表 1中 NIS103的合金成分组成, 在电弧熔炼炉中进行冶炼和浇铸, 将制得的铸 锭以每次 5〜10%的压下量进行轧制处理,得到总变形量为 70%左右的板材。将轧制后的板 材在 1200°C下进行 0.2小时固溶处理, 随后以水淬方式冷却至室温, 然后在 550°C下进行 2小时时效处理, 随后以空冷方式冷却至室温。 从而制得发明钢 NIS103'。  According to the alloy composition of NIS103 in Table 1, smelting and casting are carried out in an arc melting furnace, and the obtained ingot is subjected to rolling treatment at a reduction of 5 to 10% each time to obtain a total deformation of about 70%. Plate. The rolled sheet was solution treated at 1200 ° C for 0.2 hours, then cooled to room temperature by water quenching, then aged at 550 ° C for 2 hours, and then cooled to room temperature by air cooling. Thus, the inventive steel NIS103' was obtained.
试验例 1  Test example 1
利用透射电镜对上述热处理后的对比钢 CS1、 CS2和发明钢 NIS101〜108进行了分析。 由表 1可知, 对比钢 CS1中不存在金属间化合物形成元素 Al, 对比钢 CS2中金属间化合 物形成元素 M和 A1的含量较少, 透射电镜结果显示在对比钢 CS1和 CS2中没有形成金 属间化合物, 而在发明钢 NIS101〜108中发现了大量分布均匀、 尺寸细小的纳米金属间化 合物。 图 1为发明钢 NIS103基体中纳米金属间化合物的透射电镜照片, 其中纳米金属间 化合物的平均尺寸约为 3 nm, 分布均匀, 平均间距为 2〜20 nm, 每立方微米纳米金属间化 合物颗粒数不少于 10,000 个, 通过透射电镜能谱分析确定, 纳米金属间化合物主要包括 Ni和 A1元素。 由此可见, 本发明的纳米金属间化合物强化的超高强度铁素体钢中形成了 浓度高、 分布均匀、 尺寸细小的纳米金属间化合物, 根据纳米析出相强化机制, 这些浓度 高、 尺寸小的纳米金属间化合物有效阻碍位错运动, 显著增强铁素体钢的强度。  The above-mentioned heat-treated comparative steels CS1, CS2 and inventive steels NIS101 to 108 were analyzed by transmission electron microscopy. It can be seen from Table 1 that there is no intermetallic compound forming element Al in the comparative steel CS1, and the intermetallic compound forming elements M and A1 in the comparative steel CS2 are less. The transmission electron microscopy results show that no intermetallic metal is formed in the comparative steels CS1 and CS2. Compounds, and a large number of well-distributed, small-sized nano-intermetallic compounds were found in the inventive steels NIS101-108. Figure 1 is a transmission electron micrograph of a nano-metallic compound in the NIS103 matrix of the inventive steel. The average size of the nano-metallic compound is about 3 nm, and the distribution is uniform. The average spacing is 2~20 nm. The number of nano-intermetallic particles per cubic micron is shown. Not less than 10,000, determined by transmission electron microscopy, the nano-metallic compounds mainly include Ni and A1 elements. It can be seen that the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention forms a nano-intermetallic compound having a high concentration, a uniform distribution, and a small size. According to the nano-precipitation phase strengthening mechanism, these concentrations are high and the size is small. The nano-intermetallic compound effectively hinders the dislocation motion and significantly enhances the strength of the ferritic steel.
此外,利用透射电镜在本发明的纳米金属间化合物强化的超高强度铁素体钢中还观察 到少量纳米碳化物。 图 2为发明钢 NIS103基体中纳米碳化物的透射电镜照片, 通过透射 电镜能谱分析确定, 所述纳米碳化物为 (Mo,W)2C, 平均尺寸为 20 nm。 所述纳米碳化物作 为纳米析出相, 同样发挥析出强化作用, 此外由于尺寸小、 热稳定性高, 还有效阻碍了晶 粒长大, 起到细晶强化作用。 图 3为发明钢 NIS103显微组织形貌的扫描电镜照片, 如图 所示其中基体组织为细晶铁素体, 晶粒尺寸均匀、 细小, 平均晶粒尺寸为 2 μηι, 可见基 体中析出的上述纳米析出相有效起到了细化晶粒的作用, 根据 Hall-Petch关系式可知, 通 过细化晶粒尺寸, 可提高材料强度, 同时晶粒尺寸越小, 塑性越好, 韧性指数越高。 试验例 2 Further, a small amount of nano-carbide was also observed in the nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel of the present invention by transmission electron microscopy. 2 is a transmission electron micrograph of nano-carbide in the inventive NIS103 matrix. The nano-carbide is (Mo, W) 2 C with an average size of 20 nm as determined by transmission electron microscopy. The nano-carbide acts as a nano-precipitating phase, and also exhibits a precipitation strengthening effect. In addition, since the size is small and the thermal stability is high, the nano-carbide is also effective in inhibiting grain growth and fine-grain strengthening. Figure 3 is a scanning electron micrograph of the microstructure of the inventive steel NIS103. The matrix structure is fine-grained ferrite, the grain size is uniform and fine, and the average grain size is 2 μηι, which can be seen in the matrix. The above-mentioned nanoprecipitate phase effectively functions to refine the crystal grains. According to the Hall-Petch relationship, the grain strength can be improved by refining the grain size, and the smaller the grain size, the better the plasticity and the higher the toughness index. Test example 2
通过线切割将对比钢 CS1、 CS2和发明钢 NIS101〜108加工成拉伸试样,在 MTS试验 机上进行室温拉伸试验, 屈服强度、 拉伸强度、 断面收缩率和伸长率结果列于表 2。 图 4 是根据本发明制造的发明钢 NIS103、 NISI 07和对比钢 CS1的拉伸应力应变曲线。 由表 2 及图 4可见,对比钢 CS1和 CS2经相同的冶炼和热处理工艺后,屈服强度分别为 534 MPa 和 466 MPa, 拉伸强度分别为 651 MPa和 663 MPA, 与已发表的文献相符, 而根据本发明 制造的发明钢 NIS101〜108, 屈服强度为 1200〜1800 MPa, 拉伸强度为 1400〜2000 MPa, 与 对比钢 CS1 和 CS2 相比, 屈服强度和拉伸强度均明显提高, 并且断面收缩率保持在 30-60%, 伸长率保持在 5〜20%, 强韧性匹配优良。 由此可见, 本发明通过调整纳米金属 间化合物、 纳米团簇和纳米碳化物强化元素, 并采取适当的热处理工艺, 大幅提高了钢的 强度。 Comparative steels CS1, CS2 and inventive steels NIS101~108 were processed into tensile specimens by wire cutting, and tensile tensile tests were carried out on MTS testing machines. The results of yield strength, tensile strength, section shrinkage and elongation are listed in Table 2. . 4 is a tensile stress-strain curve of inventive steels NIS103, NISI 07 and comparative steel CS1 made in accordance with the present invention. By Table 2 As can be seen from Fig. 4, after the same smelting and heat treatment processes, the comparative steels CS1 and CS2 have yield strengths of 534 MPa and 466 MPa, respectively, and tensile strengths of 651 MPa and 663 MPA, respectively, consistent with published literature, and according to the present document. The invention steel NIS101~108 has a yield strength of 1200~1800 MPa and a tensile strength of 1400~2000 MPa. Compared with the comparative steels CS1 and CS2, the yield strength and tensile strength are significantly improved, and the area shrinkage rate is maintained. At 30-60%, the elongation is maintained at 5 to 20%, and the toughness is excellent. It can be seen that the present invention greatly improves the strength of the steel by adjusting the nano-metal intermetallic compound, the nano-cluster and the nano-carbide strengthening element, and adopting an appropriate heat treatment process.
表 2. 发明钢 NIS101〜108和对比钢 CS1、 CS2的室温拉伸力学性能  Table 2. Tensile Mechanical Properties of Inventive Steel NIS101~108 and Comparative Steel CS1, CS2 at Room Temperature
Figure imgf000010_0001
试验例 3
Figure imgf000010_0001
Test Example 3
通过线切割将实施例 2中制得的发明钢 NIS103'加工成拉伸试样,在 MTS试验机上进 行室温拉伸试验,测得屈服强度为 1403 MPa,拉伸强度为 1722 MPa,断面收缩率为 42 %, 伸长率为 9.1 %。  The inventive steel NIS103' obtained in Example 2 was processed into a tensile specimen by wire cutting, and subjected to a room temperature tensile test on an MTS tester, and the yield strength was measured to be 1,403 MPa, and the tensile strength was 1,722 MPa. It is 42% and the elongation is 9.1%.
如实施例 2所述,发明钢 NIS103'与 NIS103的合金成分组成及热处理工艺相同, 不同 之处在于, 发明钢 NIS103'在 1200°C下进行固溶处理。 通过提高固溶处理温度, 使合金元 素充分固溶, 冷却后合金元素在铁素体基体中将具有更大的过饱和度, 从而增加纳米析出 相的形核率, 进而在时效处理时能够产生更多的纳米强化相。 因而, 由上述室温拉伸实验 测得的力学性能可知,在所述温度下进行固溶处理制得的纳米金属间化合物强化的超高强 度铁素体钢同样具有超高的强度和良好的塑韧性。  As described in Example 2, the alloy composition of the inventive steel NIS103' and NIS103 and the heat treatment process were the same, except that the inventive steel NIS103' was solution treated at 1200 °C. By increasing the solution treatment temperature, the alloying elements are fully dissolved. After cooling, the alloying elements will have a greater degree of supersaturation in the ferrite matrix, thereby increasing the nucleation rate of the nanoprecipitates, which in turn can be produced during aging treatment. More nano-reinforced phases. Therefore, from the mechanical properties measured by the above room temperature tensile test, it is known that the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel obtained by solution treatment at the above temperature also has ultra-high strength and good plasticity. toughness.
综上所述, 本发明一方面从热力学角度优化设计合金成分, 合理调整纳米金属间化合 物形成元素、纳米团簇形成元素、纳米碳化物形成元素和 C元素的配比, 最大程度的增加 纳米析出相的体积分数, 并同时控制析出温度和析出时间, 造就大量形核位置, 使固溶合 金元素最大程度的均匀析出, 并在原位析出时控制纳米析出相的长大, 获得浓度高、 分布 均匀、尺寸细小的纳米金属间化合物, 对实现新型超高强度钢的超高强度起到最关键的作 用, 此外, 结合一定量纳米团簇析出相和少量纳米碳化物析出相实现复合强化, 共同发挥 析出强化和细晶强化作用。 因此, 本发明的纳米金属间化合物强化的超高强度铁素体钢是 以纳米金属间化合物强化为主, 结合纳米团簇和纳米碳化物复合强化的超高强度钢, 具有 超高强度以及优良的焊接性能、塑韧性、耐腐蚀性, 综合性能优异, 可应用于汽车、舰船、 桥梁、 管线、 能源、 电站、 海洋工程、 建筑结构、 压力容器、 工程机械、 集装箱, 特别是 可应用于要求超高强度的火箭发动机、 飞机起落架、 防弹装甲车等国防装备领域的关键部 件。 In summary, the present invention optimizes the design of the alloy composition from the viewpoint of thermodynamics, and rationally adjusts the intermetallic combination. The ratio of the element forming element, the nano-cluster forming element, the nano-carbide forming element and the C element, maximally increases the volume fraction of the nano-precipitated phase, and simultaneously controls the precipitation temperature and the precipitation time, thereby creating a large number of nucleation sites, making solid The molten alloy elements are uniformly precipitated to the maximum extent, and the growth of the nano-precipitated phase is controlled during in-situ precipitation, and nano-intermetallic compounds with high concentration, uniform distribution and small size are obtained, which realizes the ultra-high strength of the new ultra-high-strength steel. To the most critical role, in addition, combined with a certain amount of nano-cluster precipitation phase and a small amount of nano-carbide precipitation phase to achieve composite strengthening, together with precipitation strengthening and fine-grain strengthening. Therefore, the nano-intermetallic compound-reinforced ultra-high-strength ferritic steel of the present invention is an ultra-high-strength steel mainly composed of nano-metal compound strengthening, combined with nano-cluster and nano-carbide composite, and has ultra-high strength and excellent Excellent welding performance, plastic toughness, corrosion resistance, comprehensive performance, can be applied to automobiles, ships, bridges, pipelines, energy, power stations, offshore engineering, building structures, pressure vessels, construction machinery, containers, especially It requires key components in the field of defense equipment such as ultra-high-strength rocket engines, aircraft landing gear, and bullet-proof armored vehicles.
本领域技术人员应当注意的是, 本发明所描述的实施方式仅仅是示范性的, 可在本发 明的范围内作出各种其他替换、 改变和改进。 因而, 本发明不限于上述实施方式, 而仅由 权利要求限定。  It should be understood by those skilled in the art that the presently described embodiments of the present invention are merely exemplary and that various alternatives, modifications and improvements are possible within the scope of the invention. Therefore, the invention is not limited to the embodiments described above, but only by the claims.

Claims

权利要求 Rights request
1. 一种纳米金属间化合物强化的超高强度铁素体钢, 按重量百分比计, 其化学组分 如下:  1. A nano-intermetallic compound-reinforced ultra-high-strength ferritic steel having a chemical composition as follows:
C为 0-0.2%, Ni为 2〜15%, Mn为 0〜10%, A1为 0.5-6%, Cu为 0-4%, Cr为 0〜12%, Mo为 0〜3%, W为 0〜3%, V为 0〜0.5%, Ti为 0〜0.5%, Nb为 0〜0.5%, Si为 0〜1%, B ¾ 0.0005-0.05%, P不高于 0.04%, S不高于 0.04%, N不高于 0.04%, 0不高于 0.05%, 余量为 Fe和不可避免的杂质。  C is 0-0.2%, Ni is 2 to 15%, Mn is 0 to 10%, A1 is 0.5-6%, Cu is 0-4%, Cr is 0 to 12%, Mo is 0 to 3%, W 0 to 3%, V is 0 to 0.5%, Ti is 0 to 0.5%, Nb is 0 to 0.5%, Si is 0 to 1%, B 3⁄4 is 0.0005-0.05%, P is not higher than 0.04%, S is not Above 0.04%, N is not higher than 0.04%, 0 is not higher than 0.05%, and the balance is Fe and unavoidable impurities.
2. 根据权利要求 1 的纳米金属间化合物强化的超高强度铁素体钢, 所述纳米金属间 化合物为 MA1。  The nano-metal compound-reinforced ultrahigh-strength ferritic steel according to claim 1, wherein the nano-intermetallic compound is MA1.
3. 根据权利要求 2的纳米金属间化合物强化的超高强度铁素体钢, 所述纳米金属间 化合物的平均尺寸为 3 nm, 平均间距为 2〜20 nm, 每立方微米纳米金属间化合物数不少 于 10,000个。  3. The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to claim 2, wherein the nano-intermetallic compound has an average size of 3 nm, an average spacing of 2 to 20 nm, and a number of intermetallic compounds per cubic micrometer. Not less than 10,000.
4. 根据权利要求 1 的纳米金属间化合物强化的超高强度铁素体钢, 其中还包含纳米 团簇, 所述纳米团簇的主要组成元素为 Cu。  The nano-metal compound-reinforced ultrahigh-strength ferritic steel according to claim 1, further comprising a nanocluster whose main constituent element is Cu.
5. 根据权利要求 1 的纳米金属间化合物强化的超高强度铁素体钢, 其中还包含纳米 碳化物 (Mo,W)2C。 5. The nano-intermetallic compound-reinforced ultra-high strength ferritic steel according to claim 1, which further comprises nano-carbide (Mo, W) 2 C.
6. 根据权利要求 1 的纳米金属间化合物强化的超高强度铁素体钢, 其基体组织为铁 素体, 所述铁素体的平均晶粒尺寸为 1〜20 μηι。  The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to claim 1, wherein the matrix structure is ferrite, and the ferrite has an average grain size of 1 to 20 μη.
7. 根据权利要求 1至 6中任一项的纳米金属间化合物强化的超高强度铁素体钢, 其 屈服强度为 1200〜1800 MPa。  The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to any one of claims 1 to 6, which has a yield strength of 1200 to 1800 MPa.
8. 根据权利要求 1至 6中任一项的纳米金属间化合物强化的超高强度铁素体钢, 其 拉伸强度为 1400〜2000 MPa。  The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to any one of claims 1 to 6, which has a tensile strength of 1400 to 2000 MPa.
9. 根据权利要求 1至 6中任一项的纳米金属间化合物强化的超高强度铁素体钢, 其 断面收缩率为 30〜60%。  The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to any one of claims 1 to 6, which has a reduction in area of from 30 to 60%.
10. 根据权利要求 1至 6中任一项的纳米金属间化合物强化的超高强度铁素体钢,其 伸长率为 5〜20%。  The nano-intermetallic compound-reinforced ultrahigh-strength ferritic steel according to any one of claims 1 to 6, which has an elongation of 5 to 20%.
11. 一种制造前述任一项权利要求的纳米金属间化合物强化的超高强度铁素体钢的 方法, 其步骤如下:  A method of producing a nano-intermetallic compound-reinforced ultra-high-strength ferritic steel according to any of the preceding claims, wherein the steps are as follows:
(1) 使所述纳米金属间化合物强化的超高强度铁素体钢的化学组分构成的原料组合 物依次进行熔炼、 铸造和锻轧; (2) 进行固溶处理, 然后冷却至室温; (1) smelting, casting, and forging a raw material composition composed of chemical components of the ultrahigh-strength ferritic steel strengthened by the nano-metal compound; (2) performing solution treatment and then cooling to room temperature;
(3) 进行时效处理, 然后冷却至室温。  (3) Perform aging treatment and then cool to room temperature.
12. 根据权利要求 11的方法, 其中所述固溶处理在 800〜1300°C范围内进行。 The method according to claim 11, wherein the solution treatment is carried out in the range of 800 to 1300 °C.
13. 根据权利要求 12的方法, 其中所述固溶处理在 900°C进行。 13. The method according to claim 12, wherein the solution treatment is carried out at 900 °C.
14. 根据权利要求 12或 13的方法, 其中所述固溶处理进行 0.1〜3小时。 The method according to claim 12 or 13, wherein the solution treatment is carried out for 0.1 to 3 hours.
15. 根据权利要求 14的方法, 其中所述固溶处理进行 0.5小时。 15. The method according to claim 14, wherein the solution treatment is carried out for 0.5 hours.
16. 根据权利要求 11的方法, 其中所述时效处理在 400〜600°C范围内进行。 16. The method according to claim 11, wherein the aging treatment is carried out in the range of 400 to 600 °C.
17. 根据权利要求 16的方法, 其中所述时效处理在 550°C进行。 17. The method according to claim 16, wherein said aging treatment is performed at 550 °C.
18. 根据权利要求 16或 17的方法, 其中所述时效处理进行 0.1〜20小时。 18. The method according to claim 16 or 17, wherein said aging treatment is carried out for 0.1 to 20 hours.
19. 根据权利要求 18的方法, 其中所述时效处理进行 2小时。 19. The method according to claim 18, wherein said aging treatment is carried out for 2 hours.
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