WO2014115791A1 - Fuel tank for construction machine - Google Patents

Fuel tank for construction machine Download PDF

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Publication number
WO2014115791A1
WO2014115791A1 PCT/JP2014/051330 JP2014051330W WO2014115791A1 WO 2014115791 A1 WO2014115791 A1 WO 2014115791A1 JP 2014051330 W JP2014051330 W JP 2014051330W WO 2014115791 A1 WO2014115791 A1 WO 2014115791A1
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WO
WIPO (PCT)
Prior art keywords
fuel
tank
check valve
fuel tank
cover member
Prior art date
Application number
PCT/JP2014/051330
Other languages
French (fr)
Japanese (ja)
Inventor
祥隆 簗瀬
寛 兼澤
Original Assignee
日立建機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日立建機株式会社 filed Critical 日立建機株式会社
Publication of WO2014115791A1 publication Critical patent/WO2014115791A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/02Check valves with guided rigid valve members
    • F16K15/04Check valves with guided rigid valve members shaped as balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/035Fuel tanks characterised by venting means
    • B60K15/03519Valve arrangements in the vent line
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0858Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
    • E02F9/0883Tanks, e.g. oil tank, urea tank, fuel tank
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2264Arrangements or adaptations of elements for hydraulic drives
    • E02F9/2275Hoses and supports therefor and protection therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K24/00Devices, e.g. valves, for venting or aerating enclosures
    • F16K24/04Devices, e.g. valves, for venting or aerating enclosures for venting only
    • F16K24/042Devices, e.g. valves, for venting or aerating enclosures for venting only actuated by a float
    • F16K24/044Devices, e.g. valves, for venting or aerating enclosures for venting only actuated by a float the float being rigidly connected to the valve element, the assembly of float and valve element following a substantially translational movement when actuated, e.g. also for actuating a pilot valve
    • F16K24/046Devices, e.g. valves, for venting or aerating enclosures for venting only actuated by a float the float being rigidly connected to the valve element, the assembly of float and valve element following a substantially translational movement when actuated, e.g. also for actuating a pilot valve the assembly of float and valve element being a single spherical element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K2015/03328Arrangements or special measures related to fuel tanks or fuel handling
    • B60K2015/03453Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/035Fuel tanks characterised by venting means
    • B60K2015/03542Mounting of the venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/40Special vehicles
    • B60Y2200/41Construction vehicles, e.g. graders, excavators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/0076Details of the fuel feeding system related to the fuel tank
    • F02M37/0088Multiple separate fuel tanks or tanks being at least partially partitioned

Definitions

  • the present invention relates to a fuel tank for a construction machine such as a hydraulic excavator, and more particularly to a fuel tank for a construction machine such as a large hydraulic excavator used for open pit mining.
  • Large and super large hydraulic excavators which are one of the construction machines for mining (mining), for example, have a traveling body with a height of 2m or more above the ground, and a vehicle with a total height exceeding 7m above the ground, including a rotating body. is there. Fuel supply (fuel supply) to such a large / super large hydraulic excavator is difficult from above because the fuel tank itself is installed on the revolving structure and located at a high place.
  • a refueling panel (concentrating panel) that can be moved up and down by a rotating arm is provided on the lower surface of the frame of the revolving structure, and this refueling panel is connected to the fuel tank piping.
  • the operator lowers the refueling panel and connects the fuel hose extending from the tank lorry to the pipe connection portion of the refueling panel to refuel the fuel tank.
  • the level of the liquid level in the fuel tank cannot be directly recognized, so that the fuel exceeding the maximum capacity (full) of the fuel tank should be supplied. Then, the fuel may overflow from the air blister provided at the upper end of the fuel tank.
  • a limit position detection sensor constituted by a proximity switch composed of a pair of electrodes separated by a predetermined interval from the full level in the fuel tank is provided, and the fuel level is full.
  • the two electrodes are immersed in the fuel and become conductive, so that the alarm means is activated to inform the refueling worker on the ground that the fuel tank is full.
  • the internal pressure of the fuel tank that rises as the fuel level rises is detected, and when this internal pressure reaches a predetermined level, it is determined that the fuel tank is full and the fuel is supplied.
  • a warning light on the panel is lit to indicate that the fuel tank is full, or the fuel pump is automatically stopped to prevent the fuel from overflowing.
  • a breathing port for circulating gas in the tank is formed in order to smoothly put in and out the fuel, and this breathing port is provided with an air breather equipped with an air filter or the like. ing.
  • the air blister is provided with a check valve so as to face a predetermined height position in the fuel tank. When the liquid level reaches the height of the check valve during refueling, the check valve is closed. The internal pressure rises to indicate that the fuel tank is full. In the case of automatic supply, the fuel pump is automatically stopped.
  • the fuel tank of the large and super large hydraulic excavator as described above has a large capacity of 5000 liters or more and can be refueled in order to finish the work in a short time. As long as the flow is large. For this reason, the liquid level in the fuel tank is constantly violently rippled during refueling. In such a state, since the liquid level reaches or falls below the check valve of the air breather, the check valve frequently repeats opening and closing.
  • the present invention has been devised to solve these problems, and the object of the present invention is to provide a new construction machine that can stably supply fuel even when the liquid level in the fuel tank is severely undulated.
  • a fuel tank is provided.
  • a first invention is a construction machine comprising a check valve provided on a top plate of a tank body where fuel is stored so as to pass through the top plate and face a predetermined height position in the tank body.
  • a fuel tank, the periphery of the check valve being covered with a bottomed cylindrical cover member extending from the top plate of the tank body, and a small-diameter circulation hole (throttle) through which fuel in the tank body flows to the cover member
  • throttle small-diameter circulation hole
  • a second invention is a fuel tank for a construction machine according to the first invention, wherein the flow hole is formed in a bottom portion of the cover member. According to such a configuration, the fuel in the fuel tank can be reliably circulated into the cover member without being directly affected by the movement of the liquid level. Further, when the liquid level is lowered, the fuel that has flowed into the cover member can be discharged without remaining.
  • a third invention is a fuel tank for a construction machine according to the first invention, wherein a vent hole communicating with the inside of the tank body is provided near the top plate of the cover member. According to such a configuration, the fuel can smoothly flow (in and out) from the flow hole, and the vent hole is provided in the vicinity of the top plate of the cover member. The possibility of preventing holes can be kept low.
  • the top plate of the tank main body is provided with a relief valve that opens when the pressure in the tank main body exceeds a predetermined pressure and releases the gas in the tank main body, and the cover
  • the member is a fuel tank for a construction machine that covers the relief valve together with the check valve. According to such a configuration, it is possible to reliably prevent the fuel from reaching the relief valve of the top plate even when the liquid level undulates.
  • a fifth aspect of the present invention is a fuel tank for a construction machine comprising a check valve so as to penetrate a top plate of a tank main body in which fuel is stored to reach a predetermined height position in the tank main body, A fuel tank for a construction machine, wherein a partition plate is provided in the tank so as to surround the check valve, and a flow hole through which fuel in the tank body flows is provided in the partition plate.
  • the partition plate positioned so as to surround the check valve is used for the check valve.
  • the effect can be reduced.
  • the check valve can be prevented from frequently opening and closing, so that fuel can be supplied stably.
  • this partition plate allows the fuel in the fuel tank to flow (in / out) through the flow hole, it is possible to ensure an accurate opening / closing operation of the check valve according to the amount of fuel supplied.
  • the cover member that covers the periphery of the check valve can be reduced by the cover member that covers the periphery of the check valve.
  • the check valve can be prevented from frequently opening and closing, so that fuel can be supplied stably.
  • FIG. 1 is an overall side view showing an embodiment of a large hydraulic excavator (construction machine) 100 including a fuel tank 40 according to the present invention. It is a top view showing the structure of the oil supply panel 53 provided in the rotating body 20 bottom part (lower surface) of the large sized hydraulic shovel (construction machine) 100 which concerns on this invention, and its support mechanism. It is a side view showing the structure of the oil supply panel 53 and its support mechanism. It is the panel front view which looked at the oil supply panel 53 from the arrow V direction in FIG. 1 is a circuit diagram conceptually showing an overall configuration of a fuel tank 40 according to the present invention. It is a longitudinal section showing concretely the whole composition of fuel tank 40 concerning the present invention. It is the elements on larger scale which show the A section in FIG.
  • FIG. 6 is a conceptual diagram showing the influence of a wave of a liquid level in a fuel tank 40 that does not include a cover member 47.
  • FIG. 1 shows the overall structure of a large excavator 100 having a fuel tank according to the present invention.
  • the large excavator 100 is provided on a traveling body 10 that travels on the ground, a revolving body 20 that is turnably mounted on the top of the traveling body 10, and a front portion of the revolving body 20.
  • the front apparatus 30 is comprised.
  • the traveling body 10 is provided with driving wheels 12 and driven wheels 13 on the left and right sides of a track frame 11 having a substantially H shape in plan view, and an endless track crawler (crawler) 14 between the driving wheels 12 and the driven wheels 13.
  • the vehicle is run across the ground, and is driven on the ground by driving the driving wheel 12 by a traveling hydraulic motor 15 and rotationally driving the crawler 14.
  • the swivel body 20 is provided on the swivel frame 21 that forms the foundation lower structure, and is provided behind the cab bed 24 and the cab bed 24 that supports the cab 23, and the cab bed 24 that supports the cab 23.
  • the counterweight 25 for balancing the weight of the fuel tank 40 and the front device 30 is integrally provided.
  • the swivel body 20 has a height above the swivel frame 21 that exceeds the height of a human being, for example, about 2 m, and the ground height to the cab 23 has reached about 7 m, for example. . Therefore, a staircase 26 and a passage 27 for reaching the cab 23 from the ground are provided on the side surface of the revolving structure 20.
  • the revolving body 20 is provided on the traveling body 10 via a revolving wheel 28 disposed at a substantially central portion of the traveling body 10, and a plurality of unillustrated parts provided near the center of the revolving wheel 28.
  • the turning wheel 28 is rotationally driven by a turning hydraulic motor so that it can turn in a horizontal direction with respect to the traveling body 10.
  • the front device 30 includes a boom 31 extending forward from the revolving unit 20, an arm 32 pivotally supported at the tip of the boom 31, a bucket 33 provided at the tip of the arm 32, and a boom cylinder 34 for driving them.
  • the arm cylinder 35 and the bucket cylinder 36 are used as hydraulic actuators.
  • the actuators are expanded and contracted by hydraulic pressure from a hydraulic pump (not shown) that operates on the engine, and the boom 31, the arm 32, and the bucket 33 are moved to perform various operations such as excavation.
  • the fuel supplied to the fuel tank 40, the hydraulic oil that drives a plurality of hydraulic actuators such as the boom cylinder 34 and the traveling hydraulic motor 15, or the engine (not shown) is cooled.
  • Supplying and draining work such as supplying various liquids such as engine oil, cooling water, grease to be supplied to the swivel wheel 28, etc., and draining and replacing old liquids as necessary is necessary. .
  • the fuel tank 40, the hydraulic oil tank (not shown), the engine, and the like that perform this supply / drainage operation are all provided inside the revolving structure 20, that is, on the revolving frame 21, but in the large-sized hydraulic excavator 100 of the present embodiment, As described above, the height from the ground to the lower surface of the revolving unit 20 is, for example, about 2 m. Therefore, a concentrated panel (oil supply panel) 53 can be moved up and down as shown in FIGS. It is supported and provided.
  • FIG. 2 is a top view showing the structure of the concentrated panel 53 and its support mechanism
  • FIG. 3 is a side view thereof
  • FIG. 4 is a front view of the panel as seen from the direction of arrow V in FIG. 2 to 4
  • reference numeral 21a denotes a lower surface of the revolving frame 21
  • a fuel pipe 51 extending from the fuel tank 40 and a plurality of pipes for supplying and discharging liquids such as the above-described hydraulic oil, engine oil, cooling water, and grease. 52, 52... Are routed along the turning frame lower surface 21a.
  • the edge part of these piping 51 and 52 is connected to the concentration panel 53, respectively.
  • the concentration panel 53 is provided with a piping connection portion 54 for supplying fuel and a plurality of piping connection portions 55, 55... For other hydraulic oil, engine oil, cooling water, grease, and the like.
  • These pipe connection portions 54, 55 are connected to detachable hose for supplying or discharging liquid (in FIG. 4, caps 54a, 55a are respectively connected to the pipe connection portions 54, 55,. The state of wearing is shown).
  • the pipe connecting portion 54 is connected to the fuel pipe 51, and the other pipe connecting portions 55, 55... Are connected to the pipes 52, 52.
  • reference numeral 56 in FIG. 4 denotes a warning lamp that lights up when the fuel tank 40 is full during refueling.
  • the concentration panel 53 configured as described above is supported so as to be movable up and down with respect to the lower surface 21a of the revolving frame via a pair of rotating arms 59, 59 as shown in FIGS.
  • One end of the pair of rotating arms 59, 59 (the right end in FIGS. 2 and 3) is connected to both ends in the width direction of the concentrated panel 53, and the other end (in FIGS. 2 and 3).
  • the left end portion is rotatably connected to the lower end portions of a pair of brackets 58 and 58 fixed to a beam 57 provided on the lower surface 21a of the revolving frame.
  • reference numerals 60 and 60 are a pair of lifting cylinders provided for driving to lift the centralized panel 53.
  • the brackets 61 and 61 are connected to the brackets 61 and 61, respectively, and the other end portions are connected to the upper ends of the brackets 58 and 58, respectively.
  • the lifting / lowering cylinder 60 can be operated from the inside of the cab 23. During the supply / drainage operation, the driver extends the lifting / lowering cylinder 60 to rotate the concentration panel 53 in the direction of the arrow in FIG. It is lowered so as to move (this state is indicated by a two-dot chain line in FIG. 3). In other cases, the elevating cylinder 60 is shortened to raise the concentration panel 53 so as to be accommodated in the opening 21b (see FIG. 2) provided in the lower surface 21a of the turning frame.
  • the operator can easily perform the work while standing on the ground by lowering the concentration panel 53.
  • the concentration panel 53 is accommodated in the opening 21b so that the concentration panel 53 can be prevented from colliding with the endless track 14 or surrounding rocks and being damaged. It has become.
  • the refueling worker on the ground cannot directly see the liquid level of the fuel tank 40, but the fuel tank 40 is full. Then, since the warning light 56 provided on the concentration panel 53 is turned on or changed, the fueling worker on the ground can grasp the full state of the fuel tank 40 by visually checking the lighting state of the warning light 56. It has become.
  • FIG. 5 is a circuit diagram conceptually showing the overall configuration of the fuel tank 40 according to the present invention.
  • this fuel tank 40 has a tank body 41 whose inside is sealed, and supplies (stores) about several thousand liters (for example, 5000 liters or more) of fuel at a time from a tank lorry (not shown). It has enough capacity. That is, in the tank body 41, fuel is pumped up from a tank lorry by a pump or the like, and fuel is supplied from the bottom through the pipe connection portion 54 and the fuel pipe 51 of the concentration panel 53 described above.
  • the tank body 41 is partitioned by a plate body in the front, rear, left, and right sides, and the top and bottom, and a check valve 42 is provided on a top plate 41a that partitions the upper portion thereof.
  • the check valve 42 is opened when the liquid level L of the fuel F is lower than the lower end height H1 of the check valve 42, and the gas phase G in the tank body 41 (the fuel in the tank body 41).
  • the gas portion above the liquid level communicates with the outside air to suck and exhaust gas.
  • the liquid level L of the fuel F is equal to or higher than the lower end height H1 of the check valve 42, the air in the tank body 41 is closed.
  • the phase part G is sealed.
  • a relief valve 43 is provided in the vicinity of the check valve 42.
  • the relief valve 43 will also be described in detail later, but operates when the pressure of the gas phase portion G sealed by the check valve 42 exceeds a certain value, and allows the gas in the gas phase portion G to escape to the outside. It is designed to avoid damages.
  • These check valve 42 and relief valve 43 are generally referred to as an air blister 44. Note that an air filter 45 is attached to the air blister 44.
  • FIG. 6 is a longitudinal sectional view specifically showing the structure of the check valve 42 and the relief valve 43 of the air blizzer 44
  • FIG. 7 is a partially enlarged view showing a portion A in FIG.
  • the check valve 42 is composed of a cylindrical portion 42a that vertically passes through the top plate 41a of the tank body 41 and a ball receiving portion 42b that is provided at the lower portion of the cylindrical portion 42a. Has been.
  • a resin sphere B is accommodated so as to be movable up and down.
  • the sphere B has an internal hollow structure, has a specific gravity smaller than that of the fuel, and has a property of floating on the liquid level of the fuel in the tank body 41.
  • a plurality of openings 42c smaller than the sphere B are provided at the side of the ball receiving portion 42b, and an opening 42d smaller than the sphere B is also formed at one place (or a plurality of places) of the bottom plate. Is provided.
  • an opening 42e is provided in the top plate portion of the ball receiving portion 42b, and the inside of the ball receiving portion 42b and the inside of the cylindrical portion 42a are in communication with each other through the opening 42e.
  • the periphery of the check valve 42 is covered with a bottomed cylindrical cover member 47.
  • the upper end of the cover member 47 is attached to the bottom of the top plate 41a of the tank body 41 by welding or the like, and the bottom (bottom plate) has a small diameter (for example, several centimeters) through which the fuel in the tank body 41a flows.
  • a flow hole (squeezing) 47a is formed.
  • a vent hole 47 b communicating with the gas phase part G in the tank body 41 is formed.
  • the gas in the gas phase portion G in the tank main body 41 flows into the ball receiving portion 42b through the opening 42c of the ball receiving portion 42b and is exhausted out of the tank main body 41 through the cylindrical portion 42a.
  • air in the atmosphere flows into the ball receiving portion 42b through the cylindrical portion 42a, and flows into the tank main body 41 through the opening 42c. The difference is reduced.
  • an air filter 45 is provided at the upper end of the cylindrical portion 42a so as to filter the gas passing therethrough.
  • the relief valve 43 includes a cylindrical portion 43 a that vertically penetrates the top plate 41 a of the tank body 41, a valve body 43 b provided in a valve seat portion of the cylindrical portion 43 a, and this cylindrical portion. It is comprised from the exit part 43c connected to 43a.
  • the valve body 43b is normally urged in a direction to always sit on the cylinder portion 43a and close it by the spring member 43d. As described above, when the internal pressure of the tank body 41 exceeds a certain value, the valve body 43b The gas in the tank main body 41 is released to the outside away from the cylindrical portion 43a.
  • outlet 43c of the relief valve 43 and the air filter 45 of the check valve 42 are connected by a communication pipe 46, and the relief valve 43 and the check valve 42 share the outlet 43c serving as a gas intake / exhaust port. It has a structure like this.
  • the refueling work is performed at the excavation work site when the tank lorry travels to the excavation work site where the large excavator 100 is located. In addition, this refueling work is normally performed once a day. During this refueling operation, the driver or the like lowers the concentration panel 53 by an operation from within the cab 23.
  • the refueling worker connects a refueling hose (not shown) extending from the tank lorry to the pipe connection portion 54 of the concentration panel 53 and activates a pump (not shown) provided in the tank lorry to pump fuel ( Note that the fuel is not limited to the pump, and the fuel can be pumped using, for example, compressed gas).
  • the fuel pumped from the tank lorry is pumped into the fuel tank 40 via the pipe connection portion 54 of the concentration panel 53 and the fuel pipe 51.
  • the liquid level in the fuel tank 40 gradually rises.
  • the check valve 42 communicates the gas phase portion G in the fuel tank 40 with the outside air. Play the role of a blizzard.
  • the liquid level rises and reaches the height H1 of the ball receiving portion 42b of the check valve 42 the sphere B in the ball receiving portion 42b rises as shown by the broken line in FIG.
  • the gas phase part G and the outside air are shut off to seal the inside of the tank body 41.
  • the pressure in the gas phase portion G gradually rises.
  • the fuel feed pressure rises and reaches a predetermined pressure
  • a pressure switch (not shown) provided in the fuel pipe 51 is activated, and a warning lamp 56 provided on the concentration panel 53 is lit.
  • the refueling operator recognizes that the fuel tank 40 is full by visually observing that the warning lamp 56 is turned on, and stops the tank lorry pump to stop the fuel supply. Thereafter, the oil supply hose is removed from the pipe connection portion 54 of the concentration panel 53, and the driver or the like raises the concentration panel 53 by an operation from the inside of the cab 23, thereby completing the oil supply operation.
  • the fuel tank 40 has a large capacity of 5000 liters or more, so that the refueling is as large as possible in order to finish the work in a short time. It is done at a flow rate. Therefore, as shown in FIG. 11, the liquid level in the tank main body 41 is always greatly rippled during refueling.
  • the height H2 indicates the maximum height of the undulating liquid level from the tank bottom (wave peak), and the height H3 indicates the minimum height of the undulating liquid level from the tank bottom (wave valley). ).
  • the check valve 42 is closed and the relief valve 43 is opened. That is, when the liquid level in the tank main body 41 rises and becomes close to the height (H1) of the ball receiving portion 42b of the check valve 42, the check valve 42 and the relief valve 43 alternate due to the ripple phenomenon of the liquid level. Operates frequently to open and close.
  • the liquid level does not greatly swell inside the cover member 47. That is, when the maximum height H2 of the liquid level reaches the bottom of the cover member 47, the fuel flows into the cover member 47 from the flow hole 47a provided at the bottom, but the opening flow hole 47a has a small diameter and is throttled. Therefore, only a small amount of fuel can enter the cover member 47, and a large amount of fuel does not flow into the cover member 47 all at once.
  • the liquid level in the cover member 47 is not affected by the maximum liquid level height H2 around the cover member 47, the liquid level does not greatly swell like the outside, and rises in proportion to the amount of oil supply. .
  • the check valve 42 does not frequently open and close, and the phenomenon that the relief valve 43 frequently opens and closes can be prevented.
  • a situation in which the warning lamp 56 blinks frequently or fuel reaches the relief valve 43 can be avoided in advance.
  • the cover member 47 with a vent hole 47b communicating with the inside of the tank body 41, the fuel can be smoothly distributed (in and out) from the flow hole 47a. Further, by providing the vent hole 47b in the vicinity of the top plate of the cover member 47, it is possible to prevent fuel from entering the cover member 47 from the vent hole 47b side even when the liquid level is undulated.
  • the example in which one flow hole 47a is provided at the bottom of the cover member 47 has been described. However, there may be a plurality of flow holes 47a and not only the bottom of the cover member 47, It may also be provided on the side.
  • the chuck valve 42 and the relief valve 43 are connected (integrated) via the communication pipe 46, but they may be configured separately.
  • FIGS. 8 to 10 show another embodiment of the fuel tank 40 according to the present invention.
  • FIG. 8 not only the check valve 42 but also the relief valve 43 is covered with a cover member 47. With such a configuration, it is possible to reliably prevent a phenomenon in which fuel reaches the relief valve 43 in addition to the same operations and effects as in the above embodiment.
  • a partition plate 48 is provided in the tank body 41 so as to surround the check valve 42, and a circulation hole 48a through which fuel in the tank body 41 flows is provided near the bottom of the partition plate 48. According to such a configuration, even when the liquid level in the tank main body 41 violently undulates during refueling, the influence on the check valve 42 can be reduced by the partition plate 48 as in the above embodiment. . Further, since the partition plate 48 allows the fuel in the tank body 41 to flow (in / out) through the flow hole 48a, it is possible to ensure an accurate opening / closing operation of the check valve 42 according to the amount of fuel supplied. Can do. Further, since the partition plate 48 allows the fuel in the tank body 41 to flow (in / out) through the flow hole 48a, it is possible to ensure an accurate opening / closing operation of the check valve 42 according to the amount of fuel supplied. Can do.
  • the partition plate 48 may surround the relief valve 43 together with the check valve 42 as in FIG.
  • the fuel pipe 51 is provided on the side (opposite side) opposite to the partition plate 48 as shown in FIG. Of course, the fuel is supplied from.
  • FIG. 10 shows an example in which a cover member 49 corresponding to the cover member 47 as described above is integrally provided on the check valve 42 side. That is, the influence of the liquid surface fluctuation on the ball receiving portion 42b can be reduced by the cover member 49 positioned so as to cover the ball receiving portion 42b of the check valve 42. As a result, the check valve 42 can be prevented from frequently opening and closing, so that fuel can be supplied stably.
  • the cover member 49 allows the fuel and gas in the tank body 41 to flow (in and out) through the flow hole 49a and the vent hole 49b, an accurate ball receiving portion corresponding to the amount of fuel supplied.
  • the opening / closing operation of 42b can be ensured. Furthermore, since it is not necessary to change the structure of the tank body 41 itself, it can be easily applied to an existing fuel tank later.

Abstract

A top plate (41a) of a tank body (41) for storing a fuel is provided with a check valve (42) in a manner such that the check valve penetrates the top plate and reaches a predetermined height position inside the tank body (41). The periphery of the check valve (42) is covered by a cover member (47) having a bottomed cylindrical shape and extending from the top plate (41a) of the tank body (41). A circulation hole (47a) through which the fuel inside the tank body (41) circulates is provided in the cover member (47). Thus, it is possible to prevent the check valve (42) from opening and closing frequently, even in a state where the liquid surface inside the fuel tank (40) is undulating violently.

Description

建設機械の燃料タンクConstruction machinery fuel tank
 本発明は、油圧ショベル等の建設機械の燃料タンクに係り、特に鉱山の露天掘りなどに使用される大型の油圧ショベル等の建設機械の燃料タンクに関する。 The present invention relates to a fuel tank for a construction machine such as a hydraulic excavator, and more particularly to a fuel tank for a construction machine such as a large hydraulic excavator used for open pit mining.
 鉱山(マイニング)向け建設機械の1つである、大型・超大型油圧ショベルには、例えば走行体の高さが地上2m以上、旋回体も含めた車両全体の高さが地上7mを越すものがある。このような大型・超大型油圧ショベルに対する燃料供給(給油)は、燃料タンク自体が旋回体上に設置されて高所に位置しているためにその上部からは困難である。 Large and super large hydraulic excavators, which are one of the construction machines for mining (mining), for example, have a traveling body with a height of 2m or more above the ground, and a vehicle with a total height exceeding 7m above the ground, including a rotating body. is there. Fuel supply (fuel supply) to such a large / super large hydraulic excavator is difficult from above because the fuel tank itself is installed on the revolving structure and located at a high place.
 そのため、従来は例えば以下の特許文献1などに示すように、旋回体のフレームの下面に回動アームで昇降可能な給油パネル(集中パネル)を設け、この給油パネルと燃料タンクの配管を接続しておき、給油時には作業者がこの給油パネルを下降させてタンクローリーから延びる給油用ホースをこの給油パネルの配管接続部に接続することで燃料タンクへの給油を行っている。 Therefore, conventionally, as shown in, for example, Patent Document 1 below, a refueling panel (concentrating panel) that can be moved up and down by a rotating arm is provided on the lower surface of the frame of the revolving structure, and this refueling panel is connected to the fuel tank piping. In addition, at the time of refueling, the operator lowers the refueling panel and connects the fuel hose extending from the tank lorry to the pipe connection portion of the refueling panel to refuel the fuel tank.
 このとき、給油作業者は地上で作業を行っていることから燃料タンク内の液面レベルを直接視認することができないため、万一燃料タンクの最大容量(満杯)以上の燃料を供給してしまうと、燃料タンクの上端に設けられたエアーブリザーから燃料が溢れ出るおそれがある。 At this time, since the refueling operator is working on the ground, the level of the liquid level in the fuel tank cannot be directly recognized, so that the fuel exceeding the maximum capacity (full) of the fuel tank should be supplied. Then, the fuel may overflow from the air blister provided at the upper end of the fuel tank.
 このため、例えば以下の特許文献2では、燃料タンク内の満杯レベルに所定の間隔だけ離した1対の電極からなる近接スイッチなどによって構成した限界位置検出センサを設け、燃料の液面が満杯レベルに達すると両電極が燃料に浸されて導通状態になることによって警報手段を作動させて地上にいる給油作業者に燃料タンクの満杯状態を知らせるようにしている。 For this reason, for example, in Patent Document 2 below, a limit position detection sensor constituted by a proximity switch composed of a pair of electrodes separated by a predetermined interval from the full level in the fuel tank is provided, and the fuel level is full. When both of these electrodes are reached, the two electrodes are immersed in the fuel and become conductive, so that the alarm means is activated to inform the refueling worker on the ground that the fuel tank is full.
 また、以下の特許文献3などのように、燃料の液面上昇に伴って上昇する燃料タンクの内圧を検出し、この内圧が所定のレベルに達したときに、満杯であると判断して給油パネルの警告灯を点灯して燃料タンクの満杯状態を知らせたり、あるいは燃料ポンプを自動的に停止することで燃料が溢れ出るのを防止している。 Further, as in Patent Document 3 below, the internal pressure of the fuel tank that rises as the fuel level rises is detected, and when this internal pressure reaches a predetermined level, it is determined that the fuel tank is full and the fuel is supplied. A warning light on the panel is lit to indicate that the fuel tank is full, or the fuel pump is automatically stopped to prevent the fuel from overflowing.
 すなわち、この燃料タンクには、燃料の出し入れをスムーズに行うためにタンク内のガスを流通させるための呼吸口が形成されており、この呼吸口にはエアーフィルターなどを備えたエアーブリザーが設けられている。そして、このエアーブリザーには、燃料タンク内の所定高さ位置に臨むようにチェック弁が設けられており、給油の際にその液面がチェック弁の高さに達するとこのチェック弁が閉じて内圧が上昇することで燃料タンクの満杯状態を知らせている。また、自動供給の場合には燃料ポンプを自動的に停止するようにしている。 That is, in this fuel tank, a breathing port for circulating gas in the tank is formed in order to smoothly put in and out the fuel, and this breathing port is provided with an air breather equipped with an air filter or the like. ing. The air blister is provided with a check valve so as to face a predetermined height position in the fuel tank. When the liquid level reaches the height of the check valve during refueling, the check valve is closed. The internal pressure rises to indicate that the fuel tank is full. In the case of automatic supply, the fuel pump is automatically stopped.
特開平10-325159号公報Japanese Patent Laid-Open No. 10-325159 特開2000-264078号公報JP 2000-264078 A 特開2005-16332号公報JP 2005-16332 A
 ところで、前述したような大型・超大型油圧ショベルの燃料タンクは、その容量が5000リッター乃至それ以上の大型のものが用いられていることから、短時間で作業を終えるためにその給油は可能な限り大流量で行っている。そのため、給油中は燃料タンク内の液面は常に激しく波立った状態となっている。このような状態では、液面が前記エアーブリザーのチェック弁に達したり下回ったりするため、チェック弁は頻繁に開閉を繰り返すことになる。 By the way, the fuel tank of the large and super large hydraulic excavator as described above has a large capacity of 5000 liters or more and can be refueled in order to finish the work in a short time. As long as the flow is large. For this reason, the liquid level in the fuel tank is constantly violently rippled during refueling. In such a state, since the liquid level reaches or falls below the check valve of the air breather, the check valve frequently repeats opening and closing.
 この結果、満杯状態に達していないにも関わらず、瞬間的にタンク内圧が上昇して給油パネルの警告灯が激しく点滅したり、あるいは燃料ポンプの動きが不安定になったりして安定的な給油ができないおそれがある。 As a result, even though the tank is not full, the tank internal pressure rises momentarily and the warning light on the refueling panel flashes violently or the movement of the fuel pump becomes unstable. Refueling may not be possible.
 そこで、本発明はこれらの課題を解決するために案出されたものであり、その目的は、燃料タンク内の液面が激しく波立った状態でも安定的に燃料を供給できる新規な建設機械の燃料タンクを提供するものである。 Therefore, the present invention has been devised to solve these problems, and the object of the present invention is to provide a new construction machine that can stably supply fuel even when the liquid level in the fuel tank is severely undulated. A fuel tank is provided.
 前記課題を解決するために第1の発明は、燃料が溜められるタンク本体の天板に、これを貫通してタンク本体内の所定の高さ位置に臨むようにチェック弁を備えた建設機械の燃料タンクであって、前記チェック弁の周囲を前記タンク本体の天板から延びる有底筒状のカバー部材で覆うと共に、当該カバー部材に前記タンク本体内の燃料が流通する小径の流通穴(絞り)を設けたことを特徴とする建設機械の燃料タンクである。 In order to solve the above-mentioned problems, a first invention is a construction machine comprising a check valve provided on a top plate of a tank body where fuel is stored so as to pass through the top plate and face a predetermined height position in the tank body. A fuel tank, the periphery of the check valve being covered with a bottomed cylindrical cover member extending from the top plate of the tank body, and a small-diameter circulation hole (throttle) through which fuel in the tank body flows to the cover member This is a construction machine fuel tank.
 このような構成によれば、給油中に燃料タンク内の液面が激しく波立った場合であっても、チェック弁の周囲を覆うカバー部材によってチェック弁に対するその影響を小さくできる。この結果、チェック弁が頻繁に開閉動作するのを防止できるため、安定的に燃料を供給することができる。また、このカバー部材内では流通穴を介して燃料タンク内の燃料が流通(出入り)可能となっているため、燃料の供給量に応じた的確なチェック弁の開閉動作を確保することができる。 According to such a configuration, even when the liquid level in the fuel tank undulates during refueling, the influence on the check valve can be reduced by the cover member covering the periphery of the check valve. As a result, since the check valve can be prevented from frequently opening and closing, fuel can be supplied stably. Further, since the fuel in the fuel tank can flow (in and out) through the flow hole in the cover member, it is possible to ensure an accurate opening / closing operation of the check valve according to the amount of fuel supplied.
 第2の発明は、第1の発明において、前記流通穴を前記カバー部材の底部に形成したことを特徴とする建設機械の燃料タンクである。このような構成によれば、液面の動きによる影響を直接受けることなく、確実に燃料タンク内の燃料をカバー部材内に流通することができる。また、液面が下がってきたときは、カバー部材内に流れ込んだ燃料を残さず排出できる。 A second invention is a fuel tank for a construction machine according to the first invention, wherein the flow hole is formed in a bottom portion of the cover member. According to such a configuration, the fuel in the fuel tank can be reliably circulated into the cover member without being directly affected by the movement of the liquid level. Further, when the liquid level is lowered, the fuel that has flowed into the cover member can be discharged without remaining.
 第3の発明は、第1の発明において、前記カバー部材の天板付近に前記タンク本体内と連通する通気穴を設けたことを特徴とする建設機械の燃料タンクである。このような構成によれば、前記流通穴からの燃料の流通(出入り)をスムーズに行うことができると共に、通気穴を前記カバー部材の天板付近に設けたため、液面が波立ってこの通気穴を防ぐ可能性を低く抑えることができる。 A third invention is a fuel tank for a construction machine according to the first invention, wherein a vent hole communicating with the inside of the tank body is provided near the top plate of the cover member. According to such a configuration, the fuel can smoothly flow (in and out) from the flow hole, and the vent hole is provided in the vicinity of the top plate of the cover member. The possibility of preventing holes can be kept low.
 第4の発明は、第1の発明において、前記タンク本体の天板に当該タンク本体内の圧力が所定圧を越えたときに開いて当該タンク本体内のガスを逃がすリリーフ弁を設け、前記カバー部材は、前記チェック弁と共に前記リリーフ弁を覆うことを特徴とする建設機械の燃料タンクである。このような構成によれば、液面が波立った場合でも天板のリリーフ弁への燃料の到達を確実に防止することができる。 According to a fourth invention, in the first invention, the top plate of the tank main body is provided with a relief valve that opens when the pressure in the tank main body exceeds a predetermined pressure and releases the gas in the tank main body, and the cover The member is a fuel tank for a construction machine that covers the relief valve together with the check valve. According to such a configuration, it is possible to reliably prevent the fuel from reaching the relief valve of the top plate even when the liquid level undulates.
 第5の発明は、燃料が溜められるタンク本体の天板に、これを貫通してタンク本体内の所定の高さ位置に臨むようにチェック弁を備えた建設機械の燃料タンクであって、前記タンク内に前記チェック弁を囲むように仕切板を設け、当該仕切板に前記タンク本体内の燃料が流通する流通穴を設けたことを特徴とする建設機械の燃料タンクである。 A fifth aspect of the present invention is a fuel tank for a construction machine comprising a check valve so as to penetrate a top plate of a tank main body in which fuel is stored to reach a predetermined height position in the tank main body, A fuel tank for a construction machine, wherein a partition plate is provided in the tank so as to surround the check valve, and a flow hole through which fuel in the tank body flows is provided in the partition plate.
 このような構成によれば、第1の発明と同様に給油中に燃料タンク内の液面が激しく波立った場合であっても、チェック弁を囲むように位置する仕切板によってそのチェック弁に対するその影響を小さくできる。この結果、チェック弁が頻繁に開閉するのを防止できるため、安定的に燃料を供給することができる。また、この仕切板は流通穴を介して燃料タンク内の燃料が流通(出入り)可能となっているため、燃料の供給量に応じた的確なチェック弁の開閉動作を確保することができる。 According to such a configuration, even when the liquid level in the fuel tank violently undulates during refueling as in the first aspect of the invention, the partition plate positioned so as to surround the check valve is used for the check valve. The effect can be reduced. As a result, the check valve can be prevented from frequently opening and closing, so that fuel can be supplied stably. Further, since this partition plate allows the fuel in the fuel tank to flow (in / out) through the flow hole, it is possible to ensure an accurate opening / closing operation of the check valve according to the amount of fuel supplied.
 本発明によれば、給油中に燃料タンク内の液面が激しく波立った場合であっても、チェック弁の周囲を覆うカバー部材によってチェック弁に対するその影響を小さくできる。この結果、チェック弁が頻繁に開閉するのを防止できるため、安定的に燃料を供給することができる。 According to the present invention, even when the liquid level in the fuel tank violently ripples during refueling, the influence on the check valve can be reduced by the cover member that covers the periphery of the check valve. As a result, the check valve can be prevented from frequently opening and closing, so that fuel can be supplied stably.
本発明に係る燃料タンク40を備えた大型油圧ショベル(建設機械)100の実施の一形態を示す全体側面図である。1 is an overall side view showing an embodiment of a large hydraulic excavator (construction machine) 100 including a fuel tank 40 according to the present invention. 本発明に係る大型油圧ショベル(建設機械)100の旋回体20底部(下面)に設けられる給油パネル53およびその支持機構の構造を表す上面図である。It is a top view showing the structure of the oil supply panel 53 provided in the rotating body 20 bottom part (lower surface) of the large sized hydraulic shovel (construction machine) 100 which concerns on this invention, and its support mechanism. 給油パネル53およびその支持機構の構造を表す側面図である。It is a side view showing the structure of the oil supply panel 53 and its support mechanism. 給油パネル53を図3中矢印V方向から見たパネル正面図である。It is the panel front view which looked at the oil supply panel 53 from the arrow V direction in FIG. 本発明に係る燃料タンク40の全体構成を概念的に示す回路図である。1 is a circuit diagram conceptually showing an overall configuration of a fuel tank 40 according to the present invention. 本発明に係る燃料タンク40の全体構成を具体的に示す縦断面図である。It is a longitudinal section showing concretely the whole composition of fuel tank 40 concerning the present invention. 図6中A部を示す部分拡大図である。It is the elements on larger scale which show the A section in FIG. 本発明に係る燃料タンク40の他の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows other embodiment of the fuel tank 40 which concerns on this invention. 本発明に係る燃料タンク40の他の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows other embodiment of the fuel tank 40 which concerns on this invention. 本発明に係る燃料タンク40の他の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows other embodiment of the fuel tank 40 which concerns on this invention. カバー部材47を備えない燃料タンク40における液面の波の影響を示す概念図である。FIG. 6 is a conceptual diagram showing the influence of a wave of a liquid level in a fuel tank 40 that does not include a cover member 47.
 以下、本発明の実施の一形態を添付図面を参照しながら説明する。図1は、本発明に係る燃料タンクを備えた大型油圧ショベル100の全体構造を示したものである。図示するように、この大型油圧ショベル100は、地上を走行する走行体10と、この走行体10の上部に旋回可能に搭載された旋回体20と、この旋回体20の前部に設けられたフロント装置30とから構成されている。 Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. FIG. 1 shows the overall structure of a large excavator 100 having a fuel tank according to the present invention. As shown in the drawing, the large excavator 100 is provided on a traveling body 10 that travels on the ground, a revolving body 20 that is turnably mounted on the top of the traveling body 10, and a front portion of the revolving body 20. The front apparatus 30 is comprised.
 走行体10は、平面視略H字形状をしたトラックフレーム11の左右両側にそれぞれ駆動輪12と従動輪13を設けると共に、この駆動輪12と従動輪13間に無限軌道履帯(クローラ)14を架け渡してなるものであり、この駆動輪12を走行用油圧モータ15により駆動してクローラ14を回転駆動することで地上を走行するようになっている。 The traveling body 10 is provided with driving wheels 12 and driven wheels 13 on the left and right sides of a track frame 11 having a substantially H shape in plan view, and an endless track crawler (crawler) 14 between the driving wheels 12 and the driven wheels 13. The vehicle is run across the ground, and is driven on the ground by driving the driving wheel 12 by a traveling hydraulic motor 15 and rotationally driving the crawler 14.
 一方、旋回体20は、基礎下部構造をなす旋回フレーム21上にエンジンユニット22と、運転室23と、この運転室23を支持する運転室ベッド24と、この運転室ベッド24の後方に設けられた燃料タンク40と、フロント装置30との重量バランスをとるためのカウンタウエイト25などを一体的に設けて構成されている。この旋回体20は、図示するように旋回フレーム21までの地上高さが人間の身長を超える高さ、例えば約2mであり、その運転室23までの地上高さは例えば約7mに達している。そのため、この旋回体20の側面には、地上から運転室23に達するための階段26や通路27が設けられている。 On the other hand, the swivel body 20 is provided on the swivel frame 21 that forms the foundation lower structure, and is provided behind the cab bed 24 and the cab bed 24 that supports the cab 23, and the cab bed 24 that supports the cab 23. The counterweight 25 for balancing the weight of the fuel tank 40 and the front device 30 is integrally provided. As shown in the figure, the swivel body 20 has a height above the swivel frame 21 that exceeds the height of a human being, for example, about 2 m, and the ground height to the cab 23 has reached about 7 m, for example. . Therefore, a staircase 26 and a passage 27 for reaching the cab 23 from the ground are provided on the side surface of the revolving structure 20.
 そして、この旋回体20は、走行体10の略中央部に配置された旋回輪28を介して走行体10上に設けられており、この旋回輪28の中心近傍に設けられた複数の図示しない旋回用油圧モータによってこの旋回輪28を回転駆動することで走行体10に対して水平方向に旋回動自在となっている。 The revolving body 20 is provided on the traveling body 10 via a revolving wheel 28 disposed at a substantially central portion of the traveling body 10, and a plurality of unillustrated parts provided near the center of the revolving wheel 28. The turning wheel 28 is rotationally driven by a turning hydraulic motor so that it can turn in a horizontal direction with respect to the traveling body 10.
 フロント装置30は、旋回体20から前方に延びるブーム31と、このブーム31の先端に軸支されたアーム32と、このアーム32の先端に設けられたバケット33およびこれらを駆動するブームシリンダ34と、アームシリンダ35と、バケットシリンダ36などの油圧アクチュエータから構成されている。そして、エンジンで動作する図示しない油圧ポンプからの油圧によってこれら各アクチュエータを伸縮させてブーム31とアーム32とバケット33を動かすことで掘削作業などの各種作業を行うようになっている。 The front device 30 includes a boom 31 extending forward from the revolving unit 20, an arm 32 pivotally supported at the tip of the boom 31, a bucket 33 provided at the tip of the arm 32, and a boom cylinder 34 for driving them. The arm cylinder 35 and the bucket cylinder 36 are used as hydraulic actuators. The actuators are expanded and contracted by hydraulic pressure from a hydraulic pump (not shown) that operates on the engine, and the boom 31, the arm 32, and the bucket 33 are moved to perform various operations such as excavation.
 このような構成をした大型油圧ショベル100においては、燃料タンク40へ供給する燃料や、ブームシリンダ34や走行用油圧モータ15などの複数の油圧アクチュエータを駆動する作動油、あるいは図示しないエンジンを冷却するエンジンオイルや冷却水および旋回輪28などに給脂するグリースなど、様々な液体を供給したり、また必要に応じて古くなった液体を排液して交換するといった給排液作業が必要となる。 In the large excavator 100 having such a configuration, the fuel supplied to the fuel tank 40, the hydraulic oil that drives a plurality of hydraulic actuators such as the boom cylinder 34 and the traveling hydraulic motor 15, or the engine (not shown) is cooled. Supplying and draining work such as supplying various liquids such as engine oil, cooling water, grease to be supplied to the swivel wheel 28, etc., and draining and replacing old liquids as necessary is necessary. .
 この給排液作業が行われる燃料タンク40や図示しない作動油タンク、エンジンなどはすべて旋回体20の内部、すなわち旋回フレーム21上に設けられているが、本実施の形態の大型油圧ショベル100では地上から旋回体20の下面までの高さは前述したように例えば約2mに及ぶ。そのため、前記給排液作業を地上から1箇所にまとめて行えるようにするために旋回体20の底部(下面)に、図2乃至図4に示すように集中パネル(給油パネル)53が昇降可能に支持されて設けられている。 The fuel tank 40, the hydraulic oil tank (not shown), the engine, and the like that perform this supply / drainage operation are all provided inside the revolving structure 20, that is, on the revolving frame 21, but in the large-sized hydraulic excavator 100 of the present embodiment, As described above, the height from the ground to the lower surface of the revolving unit 20 is, for example, about 2 m. Therefore, a concentrated panel (oil supply panel) 53 can be moved up and down as shown in FIGS. It is supported and provided.
 図2はこの集中パネル53およびその支持機構の構造を表す上面図、図3はその側面図、図4はこの集中パネル53を図2中矢印V方向から見たパネル正面図である。これら図2乃至図4において、符号21aは旋回フレーム21の下面であり、燃料タンク40から延びる燃料配管51および前述した作動油、エンジンオイル、冷却水およびグリースなどの給排液用の複数の配管52、52…がこの旋回フレーム下面21aに沿って引き回されている。そして、これら配管51、52の端部は、集中パネル53にそれぞれ接続されている。 2 is a top view showing the structure of the concentrated panel 53 and its support mechanism, FIG. 3 is a side view thereof, and FIG. 4 is a front view of the panel as seen from the direction of arrow V in FIG. 2 to 4, reference numeral 21a denotes a lower surface of the revolving frame 21, and a fuel pipe 51 extending from the fuel tank 40 and a plurality of pipes for supplying and discharging liquids such as the above-described hydraulic oil, engine oil, cooling water, and grease. 52, 52... Are routed along the turning frame lower surface 21a. And the edge part of these piping 51 and 52 is connected to the concentration panel 53, respectively.
 この集中パネル53には、図4に示すように燃料供給用の配管接続部54およびその他作動油、エンジンオイル、冷却水およびグリース等用の複数の配管接続部55、55…が設けられており、これら配管接続部54,55…には給液用または排液用ホースが着脱可能に接続されるようになっている(図4ではこれら配管接続部54、55…にそれぞれキャップ54a,55aが装着された状態が示されている)。そして、配管接続部54は燃料配管51に、その他の配管接続部55、55…はそれぞれ配管52、52…にそれぞれ接続されている。また、図4中符号56は警告灯であり、給油時に燃料タンク40が満杯状態になると点灯するようになっている。 As shown in FIG. 4, the concentration panel 53 is provided with a piping connection portion 54 for supplying fuel and a plurality of piping connection portions 55, 55... For other hydraulic oil, engine oil, cooling water, grease, and the like. These pipe connection portions 54, 55 are connected to detachable hose for supplying or discharging liquid (in FIG. 4, caps 54a, 55a are respectively connected to the pipe connection portions 54, 55,. The state of wearing is shown). The pipe connecting portion 54 is connected to the fuel pipe 51, and the other pipe connecting portions 55, 55... Are connected to the pipes 52, 52. Also, reference numeral 56 in FIG. 4 denotes a warning lamp that lights up when the fuel tank 40 is full during refueling.
 このように構成される集中パネル53は、図2および図3に示すように1対の回動アーム59,59を介して旋回フレーム下面21aに対して昇降可能に支持されている。そして、この1対の回動アーム59,59は、その一端部(図2および図3中右端部)がこの集中パネル53の幅方向両端に接続され、他端部(図2および図3中左端部)が旋回フレーム下面21aに設けたビーム57に固定された1対のブラケット58,58の下端部にそれぞれ回動自在に接続されている。 The concentration panel 53 configured as described above is supported so as to be movable up and down with respect to the lower surface 21a of the revolving frame via a pair of rotating arms 59, 59 as shown in FIGS. One end of the pair of rotating arms 59, 59 (the right end in FIGS. 2 and 3) is connected to both ends in the width direction of the concentrated panel 53, and the other end (in FIGS. 2 and 3). The left end portion is rotatably connected to the lower end portions of a pair of brackets 58 and 58 fixed to a beam 57 provided on the lower surface 21a of the revolving frame.
 また、図2および図3中、符号60、60はこの集中パネル53の昇降駆動用に設けられた1対の昇降用シリンダであり、その一端部が回動アーム59,59の略中央部に設けたブラケット61,61にそれぞれ回動自在に接続され、他端部が前記ブラケット58,58の上端部にそれぞれ回動自在に接続されている。 2 and 3, reference numerals 60 and 60 are a pair of lifting cylinders provided for driving to lift the centralized panel 53. The brackets 61 and 61 are connected to the brackets 61 and 61, respectively, and the other end portions are connected to the upper ends of the brackets 58 and 58, respectively.
 この昇降用シリンダ60は、運転室23内から操作できるようになっており、給排液作業時には、運転者がこの昇降用シリンダ60を伸長させることで集中パネル53を図3中矢印方向に回動するように降下させる(この状態を図3中2点鎖線で示す)ようになっている。そして、それ以外のときにはこの昇降用シリンダ60を縮短させることで集中パネル53を上昇させて旋回フレーム下面21aに設けた開口21b(図2参照)内に収めるようになっている。 The lifting / lowering cylinder 60 can be operated from the inside of the cab 23. During the supply / drainage operation, the driver extends the lifting / lowering cylinder 60 to rotate the concentration panel 53 in the direction of the arrow in FIG. It is lowered so as to move (this state is indicated by a two-dot chain line in FIG. 3). In other cases, the elevating cylinder 60 is shortened to raise the concentration panel 53 so as to be accommodated in the opening 21b (see FIG. 2) provided in the lower surface 21a of the turning frame.
 このように給排液作業時には、集中パネル53を降下させることにより作業者は地面に立った状態で作業を容易に行うことができる。そして、旋回体20の旋回時または走行時などには集中パネル53を開口21bに収めることにより、集中パネル53が無限軌道履帯14や周囲の岩石等に衝突して破損するのを防止できるようになっている。 Thus, at the time of the supply / drainage work, the operator can easily perform the work while standing on the ground by lowering the concentration panel 53. When the turning body 20 turns or travels, the concentration panel 53 is accommodated in the opening 21b so that the concentration panel 53 can be prevented from colliding with the endless track 14 or surrounding rocks and being damaged. It has become.
 そして、燃料タンク40への燃料供給は、この集中パネル53を介して行われるため、地上にいる給油作業者は燃料タンク40の液面を直接視認することができないが、燃料タンク40が満杯状態となると、この集中パネル53に設けた警告灯56が点灯または変化するため、地上にいる給油作業者はこの警告灯56の点灯状態を目視することで燃料タンク40の満杯状態を把握できるようになっている。 Since the fuel supply to the fuel tank 40 is performed through the concentration panel 53, the refueling worker on the ground cannot directly see the liquid level of the fuel tank 40, but the fuel tank 40 is full. Then, since the warning light 56 provided on the concentration panel 53 is turned on or changed, the fueling worker on the ground can grasp the full state of the fuel tank 40 by visually checking the lighting state of the warning light 56. It has become.
 図5は、本発明に係る燃料タンク40の全体構成を概念的に表す回路図である。図示するようにこの燃料タンク40は、内部が密閉されたタンク本体41を有しており、タンクローリー(図示せず)から一度に約数千リッター(例えば5000リッター以上)の燃料が供給(貯留)できるような容量を有している。すなわち、このタンク本体41内には、タンクローリーからポンプなどにより燃料を汲み上げて前述した集中パネル53の配管接続部54および燃料配管51を介してその底部から燃料が供給されるようになっている。 FIG. 5 is a circuit diagram conceptually showing the overall configuration of the fuel tank 40 according to the present invention. As shown in the figure, this fuel tank 40 has a tank body 41 whose inside is sealed, and supplies (stores) about several thousand liters (for example, 5000 liters or more) of fuel at a time from a tank lorry (not shown). It has enough capacity. That is, in the tank body 41, fuel is pumped up from a tank lorry by a pump or the like, and fuel is supplied from the bottom through the pipe connection portion 54 and the fuel pipe 51 of the concentration panel 53 described above.
 このタンク本体41は前後左右および上下が板体によって区画されており、その上部を区画する天板41aには、チェック弁42が設けられている。このチェック弁42は、後に詳述するが、燃料Fの液面Lがチェック弁42の下端高さH1より低い場合には開いてタンク本体41内の気相部G(タンク本体41内における燃料の液面より上の気体部分)と外気とを連通してガスを吸排気し、燃料Fの液面Lがチェック弁42の下端高さH1以上の場合には閉じてタンク本体41内の気相部Gを密封するようになっている。 The tank body 41 is partitioned by a plate body in the front, rear, left, and right sides, and the top and bottom, and a check valve 42 is provided on a top plate 41a that partitions the upper portion thereof. As will be described in detail later, the check valve 42 is opened when the liquid level L of the fuel F is lower than the lower end height H1 of the check valve 42, and the gas phase G in the tank body 41 (the fuel in the tank body 41). The gas portion above the liquid level) communicates with the outside air to suck and exhaust gas. When the liquid level L of the fuel F is equal to or higher than the lower end height H1 of the check valve 42, the air in the tank body 41 is closed. The phase part G is sealed.
 また、このチェック弁42の近傍にはリリーフ弁43が設けられている。このリリーフ弁43も後に詳述するが、チェック弁42によって密封された気相部Gの圧力が一定値を越えたときに作動して気相部Gのガスを外部に逃がすことでタンク本体41の破損等を回避するようになっている。そして、これらチェック弁42およびリリーフ弁43を一般にエアーブリザー44と称している。なお、このエアーブリザー44には、エアーフィルター45が装着されている。 Further, a relief valve 43 is provided in the vicinity of the check valve 42. The relief valve 43 will also be described in detail later, but operates when the pressure of the gas phase portion G sealed by the check valve 42 exceeds a certain value, and allows the gas in the gas phase portion G to escape to the outside. It is designed to avoid damages. These check valve 42 and relief valve 43 are generally referred to as an air blister 44. Note that an air filter 45 is attached to the air blister 44.
 図6はこのエアーブリザー44のチェック弁42およびリリーフ弁43の構造を具体的に示した縦断面図、図7は図6中A部を示す部分拡大図である。図示するように先ずチェック弁42は、タンク本体41の天板41aを垂直に貫通してこれに設けられた筒部42aと、この筒部42aの下部に設けられた玉受け部42bとから構成されている。 6 is a longitudinal sectional view specifically showing the structure of the check valve 42 and the relief valve 43 of the air blizzer 44, and FIG. 7 is a partially enlarged view showing a portion A in FIG. As shown in the figure, first, the check valve 42 is composed of a cylindrical portion 42a that vertically passes through the top plate 41a of the tank body 41 and a ball receiving portion 42b that is provided at the lower portion of the cylindrical portion 42a. Has been.
 この玉受け部42b内には、樹脂製の球体Bが上下動自在に収容されている。この球体Bは内部中空構造となっていて燃料よりも比重が小さくなっており、タンク本体41内の燃料の液面に浮く性質を有している。また、この玉受け部42bの側面部には少なくともこの球体Bよりも小さい開口42cが複数設けられると共に、その底板部の1箇所(複数箇所でも良い)にも同じく球体Bよりも小さい開口42dが設けられている。さらに、この玉受け部42bの天板部には開口42eが設けられており、この開口42eを介して玉受け部42b内と筒部42a内とが連通した状態となっている。 In the ball receiving portion 42b, a resin sphere B is accommodated so as to be movable up and down. The sphere B has an internal hollow structure, has a specific gravity smaller than that of the fuel, and has a property of floating on the liquid level of the fuel in the tank body 41. In addition, a plurality of openings 42c smaller than the sphere B are provided at the side of the ball receiving portion 42b, and an opening 42d smaller than the sphere B is also formed at one place (or a plurality of places) of the bottom plate. Is provided. Further, an opening 42e is provided in the top plate portion of the ball receiving portion 42b, and the inside of the ball receiving portion 42b and the inside of the cylindrical portion 42a are in communication with each other through the opening 42e.
 また、図示するようにこのチェック弁42は、その周囲が有底筒状のカバー部材47で覆われている。このカバー部材47は、上端がタンク本体41の天板41aの底部に溶接などによって取り付けられており、その底部(底板)にはタンク本体41a内の燃料が流通する小径(例えば、数cm)の流通穴(絞り)47aが形成されている。また、このカバー部材47の天板41a付近には、タンク本体41内の気相部Gと連通する通気穴47bが形成されている。 As shown in the figure, the periphery of the check valve 42 is covered with a bottomed cylindrical cover member 47. The upper end of the cover member 47 is attached to the bottom of the top plate 41a of the tank body 41 by welding or the like, and the bottom (bottom plate) has a small diameter (for example, several centimeters) through which the fuel in the tank body 41a flows. A flow hole (squeezing) 47a is formed. Further, in the vicinity of the top plate 41 a of the cover member 47, a vent hole 47 b communicating with the gas phase part G in the tank body 41 is formed.
 そして、カバー部材47の流通穴(絞り)47aから燃料がカバー部材47内に流入し、その液面が上昇してチェック弁42の玉受け部42bの高さ(H1)に達すると、その玉受け部42b内に燃料が流れ込んで球体Bが浮き上がり、開口42eに密着してこれを塞ぐことになる。一方、燃料の液面高さがチェック弁42の玉受け部42bの高さ(H1)を下回ったときは、玉受け部42b内の球体Bが降下してその底部に移動するため、開口42eが開いた状態となる。この状態では、タンク本体41内の気相部Gのガスが玉受け部42bの開口42cを介して玉受け部42b内に流れ込んで筒部42aを介してタンク本体41外に排気される。さらに燃料の液面高さが下がったときには、大気中の空気が筒部42aを介して玉受け部42bに流れ込み、その開口42cからタンク本体41内に流れ込んでタンク本体41の内圧と大気圧との差を小さくするようになっている。また、この筒部42aの上端にはエアーフィルター45が設けられており、これを通過するガスを濾過するようになっている。 When the fuel flows into the cover member 47 from the flow hole (throttle) 47a of the cover member 47 and the liquid level rises and reaches the height (H1) of the ball receiving portion 42b of the check valve 42, the ball The fuel flows into the receiving portion 42b, and the sphere B is lifted up and close to the opening 42e. On the other hand, when the liquid level of the fuel falls below the height (H1) of the ball receiving portion 42b of the check valve 42, the sphere B in the ball receiving portion 42b descends and moves to the bottom thereof, so the opening 42e. Will be open. In this state, the gas in the gas phase portion G in the tank main body 41 flows into the ball receiving portion 42b through the opening 42c of the ball receiving portion 42b and is exhausted out of the tank main body 41 through the cylindrical portion 42a. When the liquid level of the fuel further decreases, air in the atmosphere flows into the ball receiving portion 42b through the cylindrical portion 42a, and flows into the tank main body 41 through the opening 42c. The difference is reduced. Further, an air filter 45 is provided at the upper end of the cylindrical portion 42a so as to filter the gas passing therethrough.
 一方、リリーフ弁43は、図6に示すように同じくタンク本体41の天板41aを垂直に貫通する筒部43aと、この筒部43aの弁座部に設けられる弁体43bと、この筒部43aと連通する出口部43cとから構成されている。この弁体43bは、通常時にはバネ部材43dによって常時筒部43aに着座してこれを閉じる方向に付勢されており、前述したようにタンク本体41の内圧が一定値を越えると弁体43bが筒部43aから離れてタンク本体41内のガスを外部へ放出するようになっている。また、このリリーフ弁43の出口部43cとチェック弁42のエアーフィルター45とは連通管46で接続されており、リリーフ弁43とチェック弁42とでガスの吸排気口となる出口部43cを共用するような構造となっている。 On the other hand, as shown in FIG. 6, the relief valve 43 includes a cylindrical portion 43 a that vertically penetrates the top plate 41 a of the tank body 41, a valve body 43 b provided in a valve seat portion of the cylindrical portion 43 a, and this cylindrical portion. It is comprised from the exit part 43c connected to 43a. The valve body 43b is normally urged in a direction to always sit on the cylinder portion 43a and close it by the spring member 43d. As described above, when the internal pressure of the tank body 41 exceeds a certain value, the valve body 43b The gas in the tank main body 41 is released to the outside away from the cylindrical portion 43a. Further, the outlet 43c of the relief valve 43 and the air filter 45 of the check valve 42 are connected by a communication pipe 46, and the relief valve 43 and the check valve 42 share the outlet 43c serving as a gas intake / exhaust port. It has a structure like this.
 次に、このような構成をした大型油圧ショベル100の燃料タンク40への給油作業およびその給油時の作用を説明する。給油作業は、タンクローリーがこの大型油圧ショベル100がある掘削作業現場まで赴くことにより、その掘削作業現場において行われる。なお、この給油作業は通常1日1回の頻度で行われる。この給油作業の際には、運転者等が運転室23内からの操作により集中パネル53を下降させる。そして、給油作業者はタンクローリーから延びる給油用ホース(図示せず)をこの集中パネル53の配管接続部54に接続し、タンクローリーに備えられるポンプ(図示せず)を起動して燃料を圧送する(なお、ポンプに限らず、例えば圧縮ガスなどを利用して燃料を圧送することもできる)。タンクローリーから圧送された燃料は、集中パネル53の配管接続部54および燃料配管51を介して燃料タンク40内に汲み上げられる。 Next, the refueling operation to the fuel tank 40 of the large excavator 100 configured as described above and the operation at the time of refueling will be described. The refueling work is performed at the excavation work site when the tank lorry travels to the excavation work site where the large excavator 100 is located. In addition, this refueling work is normally performed once a day. During this refueling operation, the driver or the like lowers the concentration panel 53 by an operation from within the cab 23. Then, the refueling worker connects a refueling hose (not shown) extending from the tank lorry to the pipe connection portion 54 of the concentration panel 53 and activates a pump (not shown) provided in the tank lorry to pump fuel ( Note that the fuel is not limited to the pump, and the fuel can be pumped using, for example, compressed gas). The fuel pumped from the tank lorry is pumped into the fuel tank 40 via the pipe connection portion 54 of the concentration panel 53 and the fuel pipe 51.
 このようにして燃料タンク40内の液面は徐々に上昇する。このとき、図6に示すように液面がチェック弁42の玉受け部42bの高さH1に達するまでは、チェック弁42が燃料タンク40内の気相部Gと外気とを連通してエアーブリザーの役目を果たす。そして、液面が上昇してチェック弁42の玉受け部42bの高さH1に達すると、図7の破線に示すように玉受け部42b内の球体Bが上昇することによって開口42eを塞ぎ、気相部Gと外気とを遮断してタンク本体41内を密封する。その後も引き続きタンクローリーから燃料が供給されてタンク本体41内の液面が上昇するにつれて気相部Gの圧力が徐々に上昇する。 In this way, the liquid level in the fuel tank 40 gradually rises. At this time, as shown in FIG. 6, until the liquid level reaches the height H1 of the ball receiving portion 42b of the check valve 42, the check valve 42 communicates the gas phase portion G in the fuel tank 40 with the outside air. Play the role of a blizzard. Then, when the liquid level rises and reaches the height H1 of the ball receiving portion 42b of the check valve 42, the sphere B in the ball receiving portion 42b rises as shown by the broken line in FIG. The gas phase part G and the outside air are shut off to seal the inside of the tank body 41. Thereafter, as the fuel is continuously supplied from the tank lorry and the liquid level in the tank main body 41 rises, the pressure in the gas phase portion G gradually rises.
 気相部Gの圧力が上昇して所定圧に達すると燃料の送り圧が上昇して燃料配管51に設けられた図示しない圧力スイッチが作動して、集中パネル53に設けた警告灯56が点灯する。そして、給油作業者は、この警告灯56が点灯を目視することで燃料タンク40が満杯状態となったことを認識し、タンクローリーのポンプを停止して燃料の供給を停止する。その後、給油用ホースを集中パネル53の配管接続部54から取り外し、運転者などが運転室23内からの操作により集中パネル53を上昇させることで給油作業を終了する。 When the pressure in the gas phase portion G rises and reaches a predetermined pressure, the fuel feed pressure rises and a pressure switch (not shown) provided in the fuel pipe 51 is activated, and a warning lamp 56 provided on the concentration panel 53 is lit. To do. The refueling operator recognizes that the fuel tank 40 is full by visually observing that the warning lamp 56 is turned on, and stops the tank lorry pump to stop the fuel supply. Thereafter, the oil supply hose is removed from the pipe connection portion 54 of the concentration panel 53, and the driver or the like raises the concentration panel 53 by an operation from the inside of the cab 23, thereby completing the oil supply operation.
 このような一連の給油作業に際し、前述したようにこの燃料タンク40は、その容量が5000リッター乃至それ以上の大容量であることから、短時間で作業を終えるためにその給油は可能な限り大流量で行っている。そのため、図11に示すように給油中はタンク本体41内の液面は常に大きく波立った状態となっている。図において高さH2は波立った液面のタンク底部からの最大高さ(波の山部)を示し、高さH3は波立った液面のタンク底部からの最小高さ(波の谷部)を示したものである。 In such a series of refueling operations, as described above, the fuel tank 40 has a large capacity of 5000 liters or more, so that the refueling is as large as possible in order to finish the work in a short time. It is done at a flow rate. Therefore, as shown in FIG. 11, the liquid level in the tank main body 41 is always greatly rippled during refueling. In the figure, the height H2 indicates the maximum height of the undulating liquid level from the tank bottom (wave peak), and the height H3 indicates the minimum height of the undulating liquid level from the tank bottom (wave valley). ).
 そして、チェック弁42の位置における液面の最大高さH2がH1を越えると(H2≧H1)、チェック弁42は閉じるが給油は継続されているため、気相部Gの圧力が上昇してリリーフ弁43が開き、気相部Gのガスがこのリリーフ弁43からタンク本体41外へ放出される。その後、このチェック弁42の位置における液面の高さが最小高さH3となったとき(H3<H1)には、チェック弁42が開いて気相部Gのガスがこのチェック弁42からタンク本体41外へ放出される。チェック弁42が開くと気相部Gの圧力が低下するため、リリーフ弁43は閉じるように作動する。さらにその後、液面の最大高さH2がH1を越えると同じくチェック弁42が閉じてリリーフ弁43が開くように作動する。つまり、タンク本体41内の液面高さが上昇してチェック弁42の玉受け部42bの高さ(H1)付近になると、その液面の波立ち現象によってチェック弁42とリリーフ弁43とが交互に開閉するように頻繁に作動する。 When the maximum liquid level height H2 at the position of the check valve 42 exceeds H1 (H2 ≧ H1), the check valve 42 is closed, but refueling is continued. The relief valve 43 is opened, and the gas in the gas phase portion G is released from the relief valve 43 to the outside of the tank body 41. Thereafter, when the height of the liquid level at the position of the check valve 42 reaches the minimum height H3 (H3 <H1), the check valve 42 is opened and the gas in the gas phase portion G is tanked from the check valve 42. It is discharged out of the main body 41. When the check valve 42 is opened, the pressure in the gas phase portion G decreases, so that the relief valve 43 operates to close. Thereafter, when the maximum liquid level height H2 exceeds H1, the check valve 42 is closed and the relief valve 43 is opened. That is, when the liquid level in the tank main body 41 rises and becomes close to the height (H1) of the ball receiving portion 42b of the check valve 42, the check valve 42 and the relief valve 43 alternate due to the ripple phenomenon of the liquid level. Operates frequently to open and close.
 そして、このような現象は、液面の最小高さH3がH1を越えて(H3≧H1)、それの状態が所定時間経過するまで、つまり自動給油の場合にあってはポンプが自動停止するまで(手動給油の場合は作業員が満杯状態を認識するまで)継続する。そして、このようにしてリリーフ弁43が開いた瞬間に最大液面高さH2がリリーフ弁43の高さに達するとタンク本体41内の燃料がこのリリーフ弁43にまで到達するといった事態が生じる。 Such a phenomenon occurs when the minimum height H3 of the liquid surface exceeds H1 (H3 ≧ H1), and the pump automatically stops until the predetermined time elapses, that is, in the case of automatic refueling. (Until manual refueling until the worker recognizes the full condition). When the maximum liquid level height H2 reaches the height of the relief valve 43 at the moment when the relief valve 43 is opened in this way, a situation occurs in which the fuel in the tank body 41 reaches the relief valve 43.
 しかしながら、本発明の燃料タンク40では、チェック弁42の周囲が有底筒状のカバー部材47で覆われているため、そのカバー部材47の内部では液面が大きく波立つことがない。すなわち、液面の最大高さH2がそのカバー部材47の底部に達するとその底部に設けられた流通穴47aからカバー部材47内に燃料が流れ込んでくるが、この開口流通穴47aは小径で絞りの役割を果たしていることから、少量の燃料しかカバー部材47内に浸入できず、大量の燃料が一気にカバー部材47内に流れ込んでくることはない。 However, in the fuel tank 40 of the present invention, since the periphery of the check valve 42 is covered with the bottomed cylindrical cover member 47, the liquid level does not greatly swell inside the cover member 47. That is, when the maximum height H2 of the liquid level reaches the bottom of the cover member 47, the fuel flows into the cover member 47 from the flow hole 47a provided at the bottom, but the opening flow hole 47a has a small diameter and is throttled. Therefore, only a small amount of fuel can enter the cover member 47, and a large amount of fuel does not flow into the cover member 47 all at once.
 一方、液面が最小高さH3になったときはカバー部材47内に流れ込んできた燃料はその底部に設けられた流通穴47aから流れ落ちるようになるが、同じくこの流通穴47aは小径で絞りの役割を果たしていることからその流出量も少なく、大量の燃料が一気に流出するようなことはない。そして、タンク本体41内の燃料が増えて液面の最小高さH3がカバー部材47の流通穴47aの位置まで達するとカバー部材47内の燃料の流出はなくなって入ってくる一方となるため、カバー部材47内の液面高さは最小高さH3以上に保たれる。 On the other hand, when the liquid level reaches the minimum height H3, the fuel that has flowed into the cover member 47 flows down from the flow hole 47a provided in the bottom portion. Since it plays a role, the amount of spillage is small, and a large amount of fuel does not spill at once. Then, when the fuel in the tank body 41 increases and the liquid level minimum height H3 reaches the position of the flow hole 47a of the cover member 47, the fuel in the cover member 47 does not flow out and enters one side. The liquid level in the cover member 47 is kept at the minimum height H3 or more.
 このようにカバー部材47内の液面は、その周囲の最大液面高さH2の影響を受けないため、外側のように大きく波立つことがなく、その給油量に比例して静かに上昇する。
これによって、チェック弁42が頻繁に開閉することがなくなるため、リリーフ弁43が頻繁に開閉するような現象も防止することが可能となる。この結果、警告灯56が頻繁に点滅したり、燃料がリリーフ弁43に達するといった事態を未然に回避することができる。
Thus, since the liquid level in the cover member 47 is not affected by the maximum liquid level height H2 around the cover member 47, the liquid level does not greatly swell like the outside, and rises in proportion to the amount of oil supply. .
As a result, the check valve 42 does not frequently open and close, and the phenomenon that the relief valve 43 frequently opens and closes can be prevented. As a result, a situation in which the warning lamp 56 blinks frequently or fuel reaches the relief valve 43 can be avoided in advance.
 また、このカバー部材47にタンク本体41内と連通する通気穴47bを設けることによってこの流通穴47aからの燃料の流通(出入り)をスムーズに行うことができる。また、この通気穴47bをカバー部材47の天板付近に設けることによって液面が波立った状態でもこの通気穴47b側からカバー部材47内への燃料の浸入を防ぐことができる。なお、本実施の形態では、カバー部材47の底部に1つの流通穴47aを設けた例で説明したが、この流通穴47aは複数あっても良く、またカバー部材47の底部のみならず、その側面にも設けても良い。また、本実施の形態では、チャック弁42とリリーフ弁43とを連通管46を介して接続(一体)した構造となっているが、これらは別体に構成しても良い。 Further, by providing the cover member 47 with a vent hole 47b communicating with the inside of the tank body 41, the fuel can be smoothly distributed (in and out) from the flow hole 47a. Further, by providing the vent hole 47b in the vicinity of the top plate of the cover member 47, it is possible to prevent fuel from entering the cover member 47 from the vent hole 47b side even when the liquid level is undulated. In the present embodiment, the example in which one flow hole 47a is provided at the bottom of the cover member 47 has been described. However, there may be a plurality of flow holes 47a and not only the bottom of the cover member 47, It may also be provided on the side. In the present embodiment, the chuck valve 42 and the relief valve 43 are connected (integrated) via the communication pipe 46, but they may be configured separately.
 次に、図8乃至図10は本発明に係る燃料タンク40の他の実施形態を示したものである。先ず、図8はチェック弁42のみならず、リリーフ弁43もカバー部材47で覆ったものである。このような構成とすれば、前記実施の形態と同様な作用・効果に加え、リリーフ弁43に燃料が達するような現象も確実に防止することができる。 Next, FIGS. 8 to 10 show another embodiment of the fuel tank 40 according to the present invention. First, in FIG. 8, not only the check valve 42 but also the relief valve 43 is covered with a cover member 47. With such a configuration, it is possible to reliably prevent a phenomenon in which fuel reaches the relief valve 43 in addition to the same operations and effects as in the above embodiment.
 図9はタンク本体41内に前記チェック弁42を囲むように仕切板48を設け、この仕切板48の底部付近にタンク本体41内の燃料が流通する流通穴48aを設けたものである。このような構成によれば、前記実施の形態と同様に給油中にタンク本体41内の液面が激しく波立った場合であっても、この仕切板48によってチェック弁42に対するその影響を小さくできる。また、この仕切板48は流通穴48aを介してタンク本体41内の燃料が流通(出入り)可能となっているため、燃料の供給量に応じた的確なチェック弁42の開閉動作を確保することができる。また、この仕切板48は流通穴48aを介してタンク本体41内の燃料が流通(出入り)可能となっているため、燃料の供給量に応じた的確なチェック弁42の開閉動作を確保することができる。 In FIG. 9, a partition plate 48 is provided in the tank body 41 so as to surround the check valve 42, and a circulation hole 48a through which fuel in the tank body 41 flows is provided near the bottom of the partition plate 48. According to such a configuration, even when the liquid level in the tank main body 41 violently undulates during refueling, the influence on the check valve 42 can be reduced by the partition plate 48 as in the above embodiment. . Further, since the partition plate 48 allows the fuel in the tank body 41 to flow (in / out) through the flow hole 48a, it is possible to ensure an accurate opening / closing operation of the check valve 42 according to the amount of fuel supplied. Can do. Further, since the partition plate 48 allows the fuel in the tank body 41 to flow (in / out) through the flow hole 48a, it is possible to ensure an accurate opening / closing operation of the check valve 42 according to the amount of fuel supplied. Can do.
 なお、この仕切板48にも通気穴48bを形成することにより、この通気穴48bからのガスの流通をスムーズに行うことができる。また、この通気穴48bを天板41a付近に設けることにより、液面が波立った状態でもこの通気穴48bからの燃料の流入を防ぐことができる。また、この仕切板48は、図8と同様にチェック弁42と共にリリーフ弁43をも囲むようにしても良い。また、このようにタンク本体41内に仕切板48を設けた場合には、図9に示すようにこの仕切板48と対向する側(反対側)に燃料配管51を設け、仕切板48の外側から燃料が供給されるようにすることは勿論である。 In addition, by forming the vent holes 48b in the partition plate 48, the gas can be smoothly distributed from the vent holes 48b. Further, by providing the vent hole 48b in the vicinity of the top plate 41a, the inflow of fuel from the vent hole 48b can be prevented even when the liquid level is waved. Further, the partition plate 48 may surround the relief valve 43 together with the check valve 42 as in FIG. When the partition plate 48 is provided in the tank body 41 as described above, the fuel pipe 51 is provided on the side (opposite side) opposite to the partition plate 48 as shown in FIG. Of course, the fuel is supplied from.
 図10は、前述したようなカバー部材47に相当するカバー部材49をチェック弁42側に一体的に設けたものである。すなわち、チェック弁42の玉受け部42bを覆うように位置するカバー部材49によって玉受け部42bに対する液面変動による影響を小さくできる。この結果、チェック弁42が頻繁に開閉するのを防止できるため、安定的に燃料を供給することができる。また、このカバー部材49は、流通穴49aや通気穴49bを介してタンク本体41内の燃料やガスが流通(出入り)可能となっているため、燃料の供給量に応じた的確な玉受け部42bの開閉動作を確保することができる。さらにタンク本体41自体の構造を変える必要がないため、既存の燃料タンクにも後から容易に適用できる。 FIG. 10 shows an example in which a cover member 49 corresponding to the cover member 47 as described above is integrally provided on the check valve 42 side. That is, the influence of the liquid surface fluctuation on the ball receiving portion 42b can be reduced by the cover member 49 positioned so as to cover the ball receiving portion 42b of the check valve 42. As a result, the check valve 42 can be prevented from frequently opening and closing, so that fuel can be supplied stably. In addition, since the cover member 49 allows the fuel and gas in the tank body 41 to flow (in and out) through the flow hole 49a and the vent hole 49b, an accurate ball receiving portion corresponding to the amount of fuel supplied. The opening / closing operation of 42b can be ensured. Furthermore, since it is not necessary to change the structure of the tank body 41 itself, it can be easily applied to an existing fuel tank later.
 100…大型油圧ショベル(建設機械)
 10…走行体
 20…旋回体
 40…燃料タンク
 41…タンク本体
 41a…天板
 42…チェック弁
 42a…筒部
 42b…玉受け部
 43…リリーフ弁
 44…エアーブリザー
 45…エアーフィルター
 47,49…カバー部材
 47a、48a、49a…流通穴(絞り)
 47b、48b、49b…通気穴
 48…仕切板
 51…燃料配管
 53…集中パネル(給油パネル)
 B…球体
 F…燃料
 G…気相部
 H1…玉受け部42b高さ
 H2…波の最大高さ
 H3…波の最小高さ
100 ... Large hydraulic excavator (construction machine)
DESCRIPTION OF SYMBOLS 10 ... Running body 20 ... Revolving body 40 ... Fuel tank 41 ... Tank main body 41a ... Top plate 42 ... Check valve 42a ... Tube part 42b ... Ball receiving part 43 ... Relief valve 44 ... Air blister 45 ... Air filter 47, 49 ... Cover Member 47a, 48a, 49a ... distribution hole (squeezing)
47b, 48b, 49b ... vent hole 48 ... partition plate 51 ... fuel piping 53 ... concentrating panel (oil supply panel)
B ... Sphere F ... Fuel G ... Gas phase H1 ... Ball receiver 42b height H2 ... Maximum wave height H3 ... Minimum wave height

Claims (5)

  1.  燃料が溜められるタンク本体の天板に、これを貫通してタンク本体内の所定の高さ位置に臨むようにチェック弁を備えた建設機械の燃料タンクであって、
     前記チェック弁の周囲を前記タンク本体の天板から延びる有底筒状のカバー部材で覆うと共に、当該カバー部材に前記タンク本体内の燃料が流通する流通穴を設けた建設機械の燃料タンク。
    A fuel tank for a construction machine having a check valve so as to pass through the top plate of the tank body in which fuel is stored and face a predetermined height position in the tank body,
    A fuel tank for a construction machine, wherein the periphery of the check valve is covered with a bottomed cylindrical cover member extending from the top plate of the tank main body, and a circulation hole through which fuel in the tank main body flows is provided in the cover member.
  2.  請求項1に記載の建設機械の燃料タンクにおいて、
     前記流通穴を前記カバー部材の底部に形成した建設機械の燃料タンク。
    In the fuel tank of the construction machine according to claim 1,
    A fuel tank for a construction machine, wherein the flow hole is formed in the bottom of the cover member.
  3.  請求項1に記載の建設機械の燃料タンクにおいて、
     前記カバー部材の天板付近に前記タンク本体内と連通する通気穴を設けた建設機械の燃料タンク。
    In the fuel tank of the construction machine according to claim 1,
    A fuel tank for a construction machine, wherein a vent hole communicating with the inside of the tank body is provided near the top plate of the cover member.
  4.  請求項1に記載の建設機械の燃料タンクにおいて、
     前記タンク本体の天板に当該タンク本体内の圧力が所定圧を越えたときに開いて当該タンク本体内のガスを逃がすリリーフ弁を設け、
     前記カバー部材は、前記チェック弁と共に前記リリーフ弁を覆っている建設機械の燃料タンク。
    In the fuel tank of the construction machine according to claim 1,
    The top plate of the tank body is provided with a relief valve that opens when the pressure in the tank body exceeds a predetermined pressure and allows the gas in the tank body to escape,
    The cover member is a fuel tank for a construction machine that covers the relief valve together with the check valve.
  5.  燃料が溜められるタンク本体の天板に、これを貫通してタンク本体内の所定の高さ位置に臨むようにチェック弁を備えた建設機械の燃料タンクであって、
     前記タンク本体内に前記チェック弁を囲むように仕切板を設け、当該仕切板に前記タンク本体内の燃料が流通する流通穴を設けた建設機械の燃料タンク。
    A fuel tank for a construction machine having a check valve so as to pass through the top plate of the tank body in which fuel is stored and face a predetermined height position in the tank body,
    A fuel tank for a construction machine, wherein a partition plate is provided in the tank body so as to surround the check valve, and a flow hole through which fuel in the tank body flows is provided in the partition plate.
PCT/JP2014/051330 2013-01-24 2014-01-23 Fuel tank for construction machine WO2014115791A1 (en)

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CN111032964A (en) * 2017-12-13 2020-04-17 住友建机株式会社 Excavator

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