WO2014115450A1 - Liquid-liquid separation device - Google Patents

Liquid-liquid separation device Download PDF

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Publication number
WO2014115450A1
WO2014115450A1 PCT/JP2013/084087 JP2013084087W WO2014115450A1 WO 2014115450 A1 WO2014115450 A1 WO 2014115450A1 JP 2013084087 W JP2013084087 W JP 2013084087W WO 2014115450 A1 WO2014115450 A1 WO 2014115450A1
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WO
WIPO (PCT)
Prior art keywords
liquid
wall surface
opening
body portion
mixed
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Application number
PCT/JP2013/084087
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French (fr)
Japanese (ja)
Inventor
宜之 吉尾
康弘 小路
隆志 大橋
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株式会社クレハ
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Publication of WO2014115450A1 publication Critical patent/WO2014115450A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0208Separation of non-miscible liquids by sedimentation
    • B01D17/0211Separation of non-miscible liquids by sedimentation with baffles

Definitions

  • the present invention relates to a liquid-liquid separator that separates liquids using light weight of specific gravity.
  • a separation method using light weight of specific gravity is generally used to separate two liquids that have different specific gravity, such as water and oil, and are not mixed with each other.
  • specific gravity such as water and oil
  • a separation method using light weight of specific gravity is generally used to separate two liquids that have different specific gravity, such as water and oil, and are not mixed with each other.
  • the droplets formed by the liquid to be removed are fine, the settling speed of the droplets is slow, and the separated droplets are mixed again, which takes time. It is difficult to separate. For this reason, there is a problem that the volume of the apparatus has to be increased in order to ensure the residence time of the liquid.
  • Patent Document 1 discloses a separation apparatus that enables efficient separation by bringing a small amount of liquid to be removed in the separation apparatus into contact with each other to enlarge the droplets.
  • Patent Document 2 discloses a separation device provided with a separation member that prevents separated liquids from being mixed again by combining separated liquids having a large specific gravity.
  • Japanese Patent Publication Japanese Patent Laid-Open No. 2001-252503 (published on September 18, 2001)” Japanese Patent Publication “Japanese Unexamined Patent Publication No. 2009-178654 (Released on August 13, 2009)”
  • the present invention has been made in view of the above-described problems, and its object is to efficiently separate even liquid that exists as fine droplets while reducing floor area and apparatus capacity. Is to provide a simple liquid-liquid separator.
  • a liquid-liquid separation device is a liquid-liquid separation device that separates a mixed liquid obtained by mixing a first liquid and a second liquid having different specific gravities into liquids.
  • a liquid introduction means having an upper discharge means that is provided in the body portion above the current plate and discharges one of the first liquid and the second liquid that are separated from each other and having a smaller specific gravity to the outside.
  • a lower discharge means for discharging the one of the first liquid and the second liquid, which are separated from each other, having a higher specific gravity to the outside, below the opening.
  • the rectifying plate is above the opening. Located in, the opening is provided to the mixed liquid to discharge in a horizontal direction along the inner wall surface of the barrel.
  • the liquid-liquid separation device 100 separates each liquid from a mixed liquid in which liquids having different specific gravities (first liquid and second liquid) are mixed using the light weight of each liquid.
  • the mixed liquid that can be separated by the liquid-liquid separator 100 include a mixed liquid of oil and water.
  • oil has a relatively low specific gravity
  • water has a relatively high specific gravity.
  • Each liquid (the first liquid and the second liquid) need not contain only one kind of chemical substance, and may be a mixture of chemical substances that can be mixed with each other.
  • liquid-liquid separation device 100 can be used continuously with another separation device such as a gas-liquid separation device in a chemical plant or the like, for example.
  • FIG. 1 is a vertical sectional view showing a schematic configuration of the liquid-liquid separator 100.
  • the liquid-liquid separation device 100 includes a barrel portion 1, a liquid introduction nozzle (liquid introduction means) 2 for introducing the mixed solution into the barrel portion 1, a rectifying plate 3, and a small specific gravity.
  • An upper discharge passage (upper discharge means) 4 for discharging the liquid hereinafter simply referred to as “liquid having a low specific gravity”) and a liquid having a higher specific gravity (hereinafter simply referred to as “liquid having a high specific gravity”).
  • a lower discharge passage lower discharge means
  • the body part 1 is a tank in which the mixed liquid to be treated is retained, and the upper part is cylindrical and the lower part is conical.
  • the cross-sectional shape in the horizontal direction of the inner wall surface of the body 1 is circular at any position.
  • the height and diameter of the body portion 1 are not particularly limited, and may be appropriately determined depending on the type and amount of the liquid to be processed.
  • the upper end of the body 1 is covered with a lid 6.
  • An upper discharge passage 4 is provided in the upper portion of the trunk portion 1.
  • the upper discharge passage 4 is a passage for discharging a liquid having a low specific gravity among a liquid having a high specific gravity and a liquid having a low specific gravity that are separated from each other.
  • the inside and outside of the body portion 1 communicate with each other, so that the liquid is always discharged.
  • the shape and diameter of the upper discharge passage 4 are not particularly limited.
  • a lower discharge passage 5 is provided at the lower portion of the trunk portion 1.
  • the lower discharge passage 5 is a passage for discharging a liquid having a high specific gravity among a liquid having a high specific gravity and a liquid having a low specific gravity that are separated from each other.
  • the lower discharge passage 5 is provided with means (for example, a valve, a cock, etc.) capable of blocking communication between the inside and the outside of the body portion 1 and has a large specific gravity from the lower discharge passage 5 at a desired timing.
  • the liquid is discharged. For example, when a certain amount of liquid having a large specific gravity accumulates, it can be discharged to the outside. Alternatively, a liquid having a large specific gravity can be continuously discharged during operation of the liquid-liquid separator 100.
  • the liquid introduction nozzle 2 is a passage for introducing the mixed liquid to be processed into the body 1.
  • FIG. 2 is a perspective view of the tip portion of the liquid introduction nozzle 2.
  • the liquid introduction nozzle 2 is L-shaped, and is formed by combining a cylindrical penetrating portion 2b and a square columnar horizontal introducing portion 2c.
  • the penetration portion 2 b extends from the outside of the barrel portion 1 through the lid 6 in the vertical direction to the lower portion of the barrel portion 1.
  • the horizontal introduction portion 2c is provided with an opening 2a, and the opening 2a faces the horizontal direction.
  • the opening 2 a is located higher than the lower discharge passage 5.
  • the opening 2a is shown on the near side in FIG. 1 and on the left side in FIG.
  • the mixed liquid flows in an L shape from the outside of the body 1 through the liquid introduction nozzle 2 and is discharged into the body 1 from the opening 2a.
  • FIG. 3 is a cross-sectional view taken along the line A-A ′ in FIG. 1 showing the state in which the liquid-liquid separator 100 is cut.
  • the opening 2 a is provided close to the inner wall surface of the body 1.
  • the opening 2a is a horizontal tangent L2 at a point where a straight line L1 connecting the central axis of the barrel 1 and the central axis of the liquid introduction nozzle 2 (the central axis of the penetration portion 2b) intersects the inner wall surface of the barrel 1. It is provided to face in the same direction. Therefore, the mixed liquid discharged from the opening 2 a is effectively introduced in the horizontal direction along the inner wall surface of the body 1.
  • the liquid introduction nozzle 2 is L-shaped, the mixed liquid that has flowed in the vertical direction from the upper part to the lower part in the columnar part is changed into a flow in the horizontal direction in the horizontal introduction part 2c. That is, a horizontal flow is formed in advance in the liquid introduction nozzle 2. Therefore, the mixed liquid discharged from the opening 2 a is more effectively introduced in the horizontal direction along the inner wall surface of the body 1.
  • the length of the horizontal introduction part 2c is not particularly limited, but a longer one may be preferable.
  • the projected portion of the inner wall surface of the body portion 1 in the direction of discharge of the mixed liquid in the opening portion 2 a is a tangent line parallel to the opening portion 2 a among the tangent lines of the inner wall surface in the horizontal section of the inner wall surface of the body portion 1.
  • An opening 2a is provided so as not to include a contact point between the body portion 1 and the inner wall surface of the body portion 1. For this reason, the mixed liquid discharged from the opening 2a is likely to face in one direction (clockwise or counterclockwise) after hitting the inner wall surface of the body 1. Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
  • the rectifying plate 3 has a semicircular shape, and the entire arc-shaped portion is in contact with the inner wall surface of the side surface of the trunk portion 1.
  • the rectifying plate 3 is in contact with one surface facing downward, and is provided horizontally.
  • the rectifying plate 3 is at a position higher than the opening 2 a and at a position lower than the upper discharge passage 4.
  • the height of the rectifying plate 3 with respect to the height of the opening 2a and the upper discharge passage 4 is not particularly limited, but the rectifying plate 3 is slightly higher than the opening 2a or slightly lower than the upper discharge passage 4.
  • the case where the current plate 3 is at a height near the middle between the opening 2a and the upper discharge passage 4 is more preferable than the case.
  • the rectifying plate 3 When the rectifying plate 3 is at a height near the middle between the opening 2a and the upper discharge passage 4, a part of the liquid having a large specific gravity is discharged from the upper discharge passage 4 without swirling below the rectifying plate 3. This is because the flow rate on the upper side of the flow straightening plate 3 is increased and the possibility that the liquid having a large specific gravity is sucked into the upper discharge passage 4 is reduced. Further, the current plate 3 is provided on the same side as the upper discharge passage 4 when viewed from above.
  • FIG. 4 is a view showing a method of supporting the current plate 3.
  • the rectifying plate 3 is supported horizontally by five supports 7 provided on the lid 6, and is welded to the body 1. It has not been.
  • the support body 7 includes support parts 7a and 7b and bolts 7c and 7d.
  • the upper part (shaded part) of the support part 7a is welded to the lid 6, and the support part 7a and the support part 7b are fixed by bolts 7c.
  • the support component 7b and the rectifying plate 3 are fixed by bolts 7d.
  • FIG. 4B a description of a through-hole 3a described later is omitted.
  • the current plate 3 is provided with a plurality of through holes 3 a.
  • the through hole 3a is a hole for dropping a liquid having a large specific gravity accumulated on the current plate 3 downward.
  • the hole diameter and the number of the through holes 3a are not particularly limited, but the hole diameter of the through holes 3a is preferably, for example, 1 mm to 20 mm from the viewpoint of the effect of the current plate 3 and the prevention of clogging.
  • the mixed liquid flows through the liquid introduction nozzle 2 and is continuously introduced into the body 1 from the opening 2a.
  • the opening 2a is such that a straight line L1 that connects the central axis of the barrel 1 and the central axis of the liquid introduction nozzle 2 (the central axis of the penetration portion 2b) intersects the inner wall surface of the barrel 1. It is provided so as to face in the direction equal to the horizontal tangent line L2. Therefore, the mixed liquid flows along the horizontal direction on the inner wall surface of the body 1. That is, with reference to FIG. 3, the opening 2 a is located below the liquid introduction nozzle 2 when the liquid-liquid separation device 100 is viewed from above. Therefore, a clockwise flow along the inner wall surface occurs.
  • the mixed liquid is continuously introduced from the opening 2a, the mixed liquid flows toward the upper discharge passage 4 where the liquid is always discharged.
  • the rectifying plate 3 is provided at a position higher than the opening 2 a and lower than the upper discharge passage 4, the mixed liquid is prevented from locally rising toward the upper discharge passage 4. Accordingly, in the trunk portion 1, a flow gradually moving upward is formed while the mixed liquid swirls along the inner wall surface of the trunk portion 1.
  • the flow rate at which the mixed liquid is introduced is not particularly limited, and the flow rate may be appropriately set according to the target degree of separation, but is preferably slower from the viewpoint of increasing the residence time.
  • the liquid having a large specific gravity cannot follow the upward flow of the mixed liquid due to its own weight. Therefore, the liquid having a large specific gravity gradually settles while turning and accumulates in the lower portion of the trunk portion 1.
  • the liquid having a large specific gravity that has flowed to the upper side of the rectifying plate 3 accumulates on the rectifying plate 3, but since the rectifying plate 3 is provided with a through hole 3a, the accumulated liquid having a large specific gravity passes through the through hole 3a. Falls down.
  • the ratio of the liquid having a large specific gravity decreases toward the upper part of the body portion 1, and when the mixed liquid reaches the upper discharge passage 4, the liquid having a large specific gravity is hardly included.
  • the mixed liquid that has reached the upper discharge passage 4 is pushed out and discharged by the mixed liquid continuously introduced from the opening 2a.
  • the lower portion of the body portion 1 passes through the lower discharge passage 5. If discharged to the outside, only the liquid having a large specific gravity can be discharged from the lower discharge passage 5. Alternatively, a liquid having a large specific gravity may be always discharged from the lower discharge passage 5. If the accumulated liquid with a large specific gravity is appropriately discharged from the lower discharge passage 5, the excessively accumulated liquid with a large specific gravity can be prevented from being mixed again with the liquid with a small specific gravity.
  • the opening 2a Since the opening 2a is above the lower end of the body 1, the liquid having a large specific gravity accumulated between the lower end of the body 1 and the lowermost part of the opening 2a can be entrained in the upward flow. It is suppressed.
  • the height from the lower end of the body 1 to the lowermost part of the opening 2a is not particularly limited, but is preferably smaller from the viewpoint of miniaturization of the liquid-liquid separator 100, and from the viewpoint of the discharge frequency of liquid having a large specific gravity. Is preferably larger.
  • the rectifying plate 3 since the rectifying plate 3 is provided, the liquid having a large specific gravity accumulated in the lower portion of the body portion 1 is discharged into the upper portion even when the liquid having a large specific gravity accumulated in the upward flow. Direct arrival at the passage 4 is suppressed. Therefore, the liquid having a large specific gravity is suppressed from being discharged from the upper discharge passage 4. Furthermore, since the rectifying plate 3 is provided horizontally, disturbance in the vertical direction is more efficiently suppressed.
  • the mixed liquid swirls and the occurrence of a local upward flow toward the upper discharge passage 4 is suppressed, so that the distance until the liquid is discharged from the upper portion is increased. For this reason, the time for staying in the body part 1 becomes longer. As a result, the separation between the liquid having a small specific gravity and the liquid having a large specific gravity is further promoted, so that the liquid having a large specific gravity can be prevented from being discharged from the upper discharge passage 4. For example, even if the liquid having a large specific gravity is a mixed liquid existing as fine droplets, the residence time becomes long, so that the liquid having a large specific gravity can be efficiently separated and removed.
  • the liquid discharged from the upper discharge passage 4 is not only in a state containing only a liquid having a small specific gravity, but also a liquid having a large specific gravity compared to the mixed liquid introduced from the opening 2a of the liquid introduction nozzle 2.
  • the ratio may be in a reduced state.
  • the gas contained in the mixed liquid is removed before being processed by the liquid-liquid separator 100. This is because the upward flow of the mixed liquid accompanying the rise of the gas in the body portion 1 can be suppressed. Therefore, the liquid-liquid separator 100 can be used continuously with the gas-liquid separator, for example, in a chemical plant.
  • the liquid-liquid separation device 100 has a structure applicable to existing tanks. That is, the existing tank can be used as the trunk 1 as it is.
  • the liquid introduction nozzle 2 is provided by forming an opening in the lid 6 and inserting it from above.
  • the rectifying plate 3 is provided by providing a support 7 on the lid 6 and supporting the support 7 on the lid 6. Therefore, the liquid-liquid separator 100 can be highly versatile and inexpensive. Further, the liquid-liquid separator 100 does not require a large-scale member and can be easily manufactured.
  • the shape of the body 1 is not limited to that shown in FIG. 1, but the cross-sectional shape in the horizontal direction of the inner wall surface is preferably circular or elliptical.
  • the cross-sectional shape in the horizontal direction of the inner wall surface is a circle or an ellipse
  • the side surface of the inner wall surface of the trunk portion 1 is a curved surface curved inward. Therefore, the mixed liquid introduced from the opening 2a of the liquid introduction nozzle 2 turns in a state in which the disturbance in the vertical direction is further suppressed. Therefore, it is further suppressed that the liquid having a small specific gravity and the liquid having a large specific gravity once separated are mixed again. Therefore, it can isolate
  • the position of the opening 2 a is not limited to that shown in FIG. 1, but the opening 2 a is preferably other than on the central axis of the body 1. More preferably, the opening 2 a is located within a range in which the distance from the inner wall surface of the trunk portion 1 is shorter than half of the distance from the central axis of the trunk portion 1 to the inner wall surface of the trunk portion 1.
  • the opening 2a is preferably within a range of R / 2 distance from the inner wall surface of the trunk portion 1, and more preferably as the distance from the inner wall surface of the trunk portion 1 is shorter.
  • the opening 2a is within the range of R / 2 distance from the inner wall surface of the body 1, the distance until the mixed liquid discharged from the opening 2a reaches the inner wall of the body 1 is short. Therefore, the mixed liquid collides with the inner wall surface of the trunk portion 1 while maintaining the flow direction without being disturbed from the opening 2a. Therefore, the mixed liquid discharged from the opening 2 a is effectively introduced along the inner wall surface of the body 1.
  • the direction of the opening 2a is not limited to that shown in FIG. 3, but the center of the opening 2a passes through the central axis of the penetration 2b as shown in FIG.
  • the direction with respect to the straight line L3 parallel to the tangent line L2 is preferably within ⁇ 45 degrees.
  • the distance from the opening 2a to the inner wall surface of the trunk portion 1 is shortened, and the mixed liquid that has hit the inner wall surface of the trunk portion 1 tends to face in one direction (clockwise or counterclockwise). Therefore, a swirl flow in one direction (clockwise or counterclockwise) is formed more efficiently.
  • the opening 2a is particularly preferably in the same direction as the tangent L2 (the direction of the opening 2a in FIG.
  • the positional relationship of the liquid introduction nozzle 2, the rectifying plate 3, and the upper discharge passage 4 when viewed from above is not limited to that shown in FIG.
  • the upper discharge passage 4 does not have to be provided on the inner wall surface above the portion of the inner wall surface of the body portion 1 where the rectifying plate 3 is in contact.
  • the rectifying plate 3 may be provided at a position covering the right half of the body portion 1.
  • the upper discharge passage 4 is preferably provided on the inner wall surface above the portion of the inner wall surface of the body portion 1 where the rectifying plate 3 is in contact.
  • the relative positions of the liquid introduction nozzle 2 and the upper discharge passage 4 are the steps before the step using the liquid-liquid separation device.
  • the liquid / liquid separation device provided in the device used in the subsequent step of the step using the liquid / liquid separation device, and the discharge port for discharging the mixed liquid processed by the liquid / liquid separation device. It can be determined appropriately depending on the position of the inlet through which the processed liquid with a small specific gravity is introduced.
  • the overall shape of the liquid introduction nozzle 2 and the shape of the opening 2a are not limited to the shapes shown in FIG.
  • the liquid introduction nozzle 2 may be one in which an opening 2 a is formed by cutting a part of the side surface at the tip of the penetration portion 2 b.
  • an opening having the same diameter as the liquid introduction nozzle 2 is formed in the lid 6 and inserted from above. Therefore, it is easy to install and can be easily applied to general-purpose tanks.
  • the liquid introduction nozzle 2 is not limited to the case where the liquid introduction nozzle 2 is provided in the body portion 1 from the lid 6, and may be provided on the side surface or the bottom surface of the body portion 1. From the viewpoint of easy installation of the liquid introduction nozzle 2, it is preferable that the liquid introduction nozzle 2 is provided in the body 1 from the lid 6 as shown in FIG. 1. From the viewpoint of not disturbing the swirling flow in the body portion 1, it is preferably provided on the side surface or the bottom surface of the body portion 1.
  • the method of supporting the rectifying plate 3 is not limited to the method shown in FIG.
  • the current plate 3 may be welded to the side surface of the body portion 1.
  • support legs may be provided on the lower surface of the current plate 3.
  • the rectifying plate 3 does not need to have the through hole 3a.
  • a liquid with a large specific gravity accumulated on the rectifying plate 3 may be dropped downward by installing it at a slight inclination.
  • the inclination angle is not particularly limited as long as the effect of suppressing the upward flow disorder of the mixed liquid is obtained, but is preferably within 20 degrees.
  • the said inclination is formed so that the part which is not contacting the inner wall face of the trunk
  • the cross-sectional area of the rectifying plate 3 is not particularly limited, but in the horizontal cross section of the inner wall surface of the body portion 1 at the contact position of the rectifying plate 3 (that is, In the projection in the vertical direction at the height of the contact position), it is preferable to cover 10% or more of the body part 1, and more preferably to cover 50% or more. Further, it is preferable that the area of the uncovered body portion 1 is larger than the cross-sectional area of the liquid introduction nozzle 2 in the horizontal cross section of the inner wall surface of the body portion 1 at the contact position of the rectifying plate 3.
  • the rectifying plate 3 When the rectifying plate 3 has the cross-sectional area as described above, generation of a local upward flow that flows toward the upper discharge passage 4 is effectively suppressed, and vertical disturbance is effectively suppressed.
  • the rectifying plate 3 covers 10% or more of the barrel portion 1 so that a sufficient separation effect can be obtained.
  • the rectifying plate 3 is in contact with one of the inner wall surfaces of the body portion 1.
  • drum 1 is circular, it is preferable that the arc-shaped part of the baffle plate 3 is contact
  • the arcuate portion of the arcuate shape comes into contact with the inner wall surface of the trunk portion 1, and other portions do not come into contact with the inner wall surface of the trunk portion 1. Further, when the current plate 3 is fan-shaped, the fan-shaped arc-shaped portion is in contact with the inner wall surface of the body portion 1 and the other portions are not in contact with the inner wall surface of the body portion 1 or only at one point at the apex. Touch. That is, when the shape of the current plate 3 is an arcuate shape, the current plate 3 is brought into contact with one of the inner wall surfaces of the body portion 1.
  • the current plate 3 has the shape as described above, the flow toward the upper discharge passage 4 is effectively suppressed, and the vertical disturbance is effectively suppressed.
  • a gas discharge port is provided on the side surface of the barrel portion 1 or the lid 6 above the upper discharge passage 4, and the gas accumulated in the barrel portion 1 (mixed in the mixed liquid). Gas) may be appropriately discharged.
  • the liquid-liquid separation device is a liquid-liquid separation device that separates a mixed liquid, in which a first liquid and a second liquid having different specific gravities are mixed, into each liquid, A liquid having a barrel portion that retains the mixed liquid, a rectifying plate that contacts one part of the inner wall surface of the side surface of the barrel portion with one surface facing down, and an opening that discharges the mixed liquid in the barrel portion Introducing means, upper discharge means provided on the body part above the current plate and discharging the separated first liquid and second liquid having a smaller specific gravity to the outside, and the opening Lower discharge means provided on the body portion below the portion and discharging the separated first liquid and second liquid having a higher specific gravity to the outside, and the current plate Located above the opening, the opening is The liquid mixture is provided so as to emit in a horizontal direction along the inner wall surface of the barrel.
  • the mixed liquid is introduced into the body portion from the opening provided in the liquid introducing means in the horizontal direction. Since the mixed liquid is introduced in the horizontal direction along the inner wall surface of the body portion, the mixed liquid swirls along the inner wall surface.
  • a rectifying plate that is on the upper side of the opening and faces one side of the inner wall surface of the body portion with the surface facing downward, so that a local fast upward flow toward the upper discharge means is generated. Is suppressed. For this reason, the time during which the mixed liquid stays in the body portion becomes longer, and the separation of the first liquid and the second liquid is further promoted.
  • the first liquid and the second liquid separated from each other the one having a smaller specific gravity moves upward, and is thus discharged through the upper discharge means provided in the body portion above the current plate.
  • the first liquid and the second liquid separated from each other have a higher specific gravity and move downward, so that they are discharged through the lower discharge means provided in the body below the opening. .
  • the residence time of the mixed liquid can be increased by suppressing the up-and-down turbulence using the swirling flow, the liquid existing as fine droplets while reducing the floor area and the capacity of the apparatus Even so, it can be separated efficiently.
  • the opening is preferably oriented in the horizontal direction.
  • the mixed liquid is effectively discharged in the horizontal direction from the opening. Therefore, the mixed liquid effectively swirls along the inner wall surface.
  • the body portion has a circular or elliptical cross section in the horizontal direction of the inner wall surface.
  • the side surface of the inner wall surface of the trunk portion is a curved surface curved inward. For this reason, the mixed liquid introduced from the opening turns in a state where the disturbance in the vertical direction is further suppressed. Therefore, it is further suppressed that the liquid having a small specific gravity and the liquid having a large specific gravity once separated are mixed again. Therefore, the mixed liquid can be separated into each liquid more efficiently.
  • the opening is within a range in which the distance from the inner wall surface of the trunk is shorter than half of the distance from the central axis of the trunk to the inner wall of the trunk. Preferably there is.
  • the opening is located near the inner wall surface of the trunk. Therefore, the distance until the mixed liquid discharged from the opening reaches the inner wall surface of the trunk is short. Therefore, the mixed liquid hits the inner wall surface of the body portion without being disturbed while maintaining the flow direction. Therefore, the mixed liquid discharged from the opening is effectively introduced along the inner wall surface of the trunk.
  • the projected portion of the opening in the inner wall surface in the discharge direction of the mixed liquid is the opening of the tangent to the inner wall in the horizontal section of the inner wall. It is preferable not to include a contact point between the tangent line parallel to the inner wall surface and the inner wall surface.
  • the mixed liquid discharged from the opening is likely to face in one direction (clockwise or counterclockwise) after colliding with the inner wall surface of the trunk. Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
  • the opening is equal to a horizontal tangent at a point where a straight line connecting the central axis of the trunk and the central axis of the liquid introducing means intersects the inner wall surface of the trunk. It is preferable to face the direction.
  • the opening discharges the mixed liquid in a direction equal to a horizontal tangent at a point where a straight line connecting the central axis of the body portion and the central axis of the liquid introducing means intersects the inner wall surface of the body portion. can do. Therefore, the distance from the opening to the inner wall surface of the trunk portion is shortened, and the mixed liquid hitting the inner wall surface of the trunk portion tends to face in one direction (clockwise or counterclockwise). Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
  • the liquid introduction means has a horizontal introduction portion extending in the horizontal direction, and has the opening at the tip of the horizontal introduction portion.
  • the mixed liquid is preliminarily formed with a horizontal flow before being introduced into the body from the opening. Therefore, the mixed liquid discharged from the opening is more effectively introduced along the horizontal direction on the inner wall surface of the trunk.
  • the rectifying plate has an arc-shaped portion, the arc-shaped portion is in contact with the inner wall surface of the trunk portion, and the vertical direction at the height of the contact position of the rectifying plate. It is preferable to cover 10% or more of the body part.
  • the rectifying plate is more preferably an arc shape or a fan shape.
  • the arc-shaped portion of the bow is in contact with the inner wall surface of the trunk portion, and the other portions are not in contact with the inner wall surface of the trunk portion.
  • the current plate has a fan shape
  • the fan-shaped arc-shaped portion abuts on the inner wall surface of the trunk portion, and the other portions do not abut on the inner wall surface of the trunk portion or abut only at one point on the apex. That is, the current plate is brought into contact with one of the inner wall surfaces of the trunk portion. Therefore, the flow toward the upper discharge means is effectively suppressed, and the vertical disturbance is effectively suppressed.
  • the arc-shaped portion is in contact with an inner wall surface below a position where the upper discharge means is provided.
  • the rectifying plate is provided below the position where the upper discharge means is provided. For this reason, even when a liquid having a large specific gravity existing below the height of the current plate is rolled up, the amount that reaches the upper discharge means directly decreases. In addition, the flow toward the upper discharge means is suppressed, and vertical disturbance is suppressed. Therefore, it is possible to effectively prevent the liquid having a large specific gravity from being discharged from the upper discharge means.
  • the rectifying plate is preferably provided horizontally.
  • the rectifying plate effectively suppresses the vertical flow in the mixed liquid. Therefore, it is possible to introduce the mixed liquid in a state where the disturbance in the vertical direction is suppressed. Therefore, the mixed liquid can be separated into each liquid more efficiently.
  • the rectifying plate has a plurality of through holes.
  • the apparatus according to the present invention can be used for separation of a mixed liquid in a chemical plant or the like.

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Abstract

A liquid-liquid separation device (100) which separates a mixed liquid, in which two liquids having different specific gravities from one another are mixed, into the respective liquids. The device comprises a body section (1), a baffle plate (3), a liquid introduction nozzle (2) which has an opening section (2a), an upper section discharge passage (4), and a lower section discharge passage (5). The liquid introduction nozzle (2) introduces the mixed liquid along an inner wall surface of the body section (1), and horizontally from the opening section (2a).

Description

液液分離装置Liquid-liquid separator
 本発明は、比重の軽重を利用して液体同士の分離を行う液液分離装置に関する。 The present invention relates to a liquid-liquid separator that separates liquids using light weight of specific gravity.
 水と油など比重が異なり、互いに混じり合わない2種の液体の分離には、比重の軽重を利用した分離方法が一般的に用いられている。しかし、除去したい液体が形成する液滴が微細である場合には、液滴の沈降速度が遅く、分離した液滴が再度混合されたりして、液体の分離に時間を要するため、効率的に分離することが困難である。そのため、通常は液体の滞留時間を確保するために、装置容積を大きくしなければならないという問題がある。 A separation method using light weight of specific gravity is generally used to separate two liquids that have different specific gravity, such as water and oil, and are not mixed with each other. However, when the droplets formed by the liquid to be removed are fine, the settling speed of the droplets is slow, and the separated droplets are mixed again, which takes time. It is difficult to separate. For this reason, there is a problem that the volume of the apparatus has to be increased in order to ensure the residence time of the liquid.
 このような問題を解決するために、種々の分離装置が開発されている。例えば、特許文献1には、分離装置内において除去したい微量液体を接触させることによってその液滴を大きくさせ、効率的な分離を可能とした分離装置が開示されている。また、特許文献2には、分離させた比重の大きい液体を合体させることによって、分離した液体同士が再度混合しないような分離部材を設けた分離装置が開示されている。 In order to solve such problems, various separation devices have been developed. For example, Patent Document 1 discloses a separation apparatus that enables efficient separation by bringing a small amount of liquid to be removed in the separation apparatus into contact with each other to enlarge the droplets. Patent Document 2 discloses a separation device provided with a separation member that prevents separated liquids from being mixed again by combining separated liquids having a large specific gravity.
日本国公開特許公報「特開2001-252503号公報(2001年9月18日公開)」Japanese Patent Publication “Japanese Patent Laid-Open No. 2001-252503 (published on September 18, 2001)” 日本国公開特許公報「特開2009-178654号公報(2009年8月13日公開)」Japanese Patent Publication “Japanese Unexamined Patent Publication No. 2009-178654 (Released on August 13, 2009)”
 しかし、特許文献1および特許文献2に開示されている分離装置の場合、液滴をある程度大きくするため、または比重の大きい液体を分離させるために流路を複雑化する必要がある。また、特許文献1および特許文献2に開示されているような、水平方向に液体を流通させて分離を行う装置では、分離装置の床面積の軽減を図ることが困難である。さらに、鉛直方向に液体を流通させて分離を行う装置において、特許文献1および特許文献2に開示されている構成を利用することは困難である。 However, in the case of the separation devices disclosed in Patent Document 1 and Patent Document 2, it is necessary to complicate the flow path in order to enlarge the droplet to some extent or to separate the liquid having a large specific gravity. In addition, in an apparatus that performs separation by circulating a liquid in a horizontal direction as disclosed in Patent Document 1 and Patent Document 2, it is difficult to reduce the floor area of the separation apparatus. Furthermore, it is difficult to use the configurations disclosed in Patent Document 1 and Patent Document 2 in an apparatus that performs separation by circulating a liquid in the vertical direction.
 本発明は、上記問題点に鑑みてなされたものであり、その目的は、床面積および装置容量を軽減しつつ、微細な液滴として存在する液体であっても効率的に分離させることが可能な液液分離装置を提供することである。 The present invention has been made in view of the above-described problems, and its object is to efficiently separate even liquid that exists as fine droplets while reducing floor area and apparatus capacity. Is to provide a simple liquid-liquid separator.
 上記課題を解決するために、本発明に係る液液分離装置は、互いに比重の異なる第一の液体と第二の液体とが混合した混合液体を各液体に分離する液液分離装置であって、内部に上記混合液体を滞留させる胴部と、一方の面を下向きにして上記胴部の側面の内壁面の一部に当接する整流板と、上記胴部内に上記混合液体を放出する開口部を有する液体導入手段と、上記整流板よりも上側において上記胴部に設けられ、互いに分離された上記第一の液体および上記第二の液体のうち比重が小さい方を外部に排出する上部排出手段と、上記開口部よりも下側において上記胴部に設けられ、互いに分離された上記第一の液体および上記第二の液体のうち比重が大きい方を外部に排出する下部排出手段とを備え、上記整流板は、上記開口部よりも上側に位置し、上記開口部は、上記混合液体を上記胴部の内壁面に沿って水平方向に放出するように設けられている。 In order to solve the above-described problems, a liquid-liquid separation device according to the present invention is a liquid-liquid separation device that separates a mixed liquid obtained by mixing a first liquid and a second liquid having different specific gravities into liquids. A body part for retaining the mixed liquid therein, a rectifying plate that contacts one part of the inner wall surface of the side surface of the body part with one surface facing downward, and an opening part that discharges the mixed liquid into the body part A liquid introduction means having an upper discharge means that is provided in the body portion above the current plate and discharges one of the first liquid and the second liquid that are separated from each other and having a smaller specific gravity to the outside. And a lower discharge means for discharging the one of the first liquid and the second liquid, which are separated from each other, having a higher specific gravity to the outside, below the opening. The rectifying plate is above the opening. Located in, the opening is provided to the mixed liquid to discharge in a horizontal direction along the inner wall surface of the barrel.
 本発明によって、床面積および装置容量を軽減しつつ、微量に含まれる液体であっても効率的に分離させることが可能な液液分離装置を提供することができる。 According to the present invention, it is possible to provide a liquid-liquid separation apparatus that can efficiently separate even a liquid contained in a trace amount while reducing the floor area and the capacity of the apparatus.
本発明の一実施形態に係る液液分離装置の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the liquid-liquid separator which concerns on one Embodiment of this invention. 本発明の一実施形態に係る液液分離装置における液体導入ノズルの先端部分の斜視図である。It is a perspective view of the front-end | tip part of the liquid introduction nozzle in the liquid-liquid separator which concerns on one Embodiment of this invention. 本発明の一実施形態に係る液液分離装置の矢視断面図である。It is arrow sectional drawing of the liquid-liquid separator which concerns on one Embodiment of this invention. 本発明の一実施形態に係る液液分離装置における整流板の支持方法を示す図である。It is a figure which shows the support method of the baffle plate in the liquid-liquid separator which concerns on one Embodiment of this invention. 本発明の他の実施形態に係る液液分離装置における液体導入ノズルの向きを説明する図である。It is a figure explaining the direction of the liquid introduction nozzle in the liquid-liquid separator which concerns on other embodiment of this invention. 本発明の他の実施形態に係る液液分離装置における液体導入ノズルの先端部分の斜視図である。It is a perspective view of the front-end | tip part of the liquid introduction nozzle in the liquid-liquid separator which concerns on other embodiment of this invention.
 本発明に係る液液分離装置の一実施形態について、図1~4に基づいて説明すれば以下の通りである。 An embodiment of the liquid-liquid separation device according to the present invention will be described below with reference to FIGS.
 本実施形態に係る液液分離装置100は、互いに比重の異なる液体(第一の液体および第二の液体)が混合された混合液体から、各液体の軽重を利用して、各液体を分離するものである。液液分離装置100によって分離し得る混合液体としては、油と水との混合液体が挙げられる。この混合液体において、油は相対的に比重が小さく、水は相対的に比重が大きい。なお、各液体(第一の液体および第二の液体)は1種類の化学物質のみを含むものである必要はなく、互いに混合可能な化学物質が混合されたものであってもよい。 The liquid-liquid separation device 100 according to the present embodiment separates each liquid from a mixed liquid in which liquids having different specific gravities (first liquid and second liquid) are mixed using the light weight of each liquid. Is. Examples of the mixed liquid that can be separated by the liquid-liquid separator 100 include a mixed liquid of oil and water. In this mixed liquid, oil has a relatively low specific gravity and water has a relatively high specific gravity. Each liquid (the first liquid and the second liquid) need not contain only one kind of chemical substance, and may be a mixture of chemical substances that can be mixed with each other.
 また、液液分離装置100は、例えば、化学プラント等において、気液分離装置等の別の分離装置と連続して用いることができる。 Also, the liquid-liquid separation device 100 can be used continuously with another separation device such as a gas-liquid separation device in a chemical plant or the like, for example.
 図1は、液液分離装置100の概略構成を示す垂直断面図である。図1に示されるように、液液分離装置100は、胴部1と、混合溶液を胴部1に導入するための液体導入ノズル(液体導入手段)2と、整流板3と、比重の小さい方の液体(以下、単に「比重の小さい液体」と称する)を排出するための上部排出通路(上部排出手段)4と、比重の大きい方の液体(以下、単に「比重の大きい液体」と称する)を排出するための下部排出通路(下部排出手段)5とを備えている。 FIG. 1 is a vertical sectional view showing a schematic configuration of the liquid-liquid separator 100. As shown in FIG. 1, the liquid-liquid separation device 100 includes a barrel portion 1, a liquid introduction nozzle (liquid introduction means) 2 for introducing the mixed solution into the barrel portion 1, a rectifying plate 3, and a small specific gravity. An upper discharge passage (upper discharge means) 4 for discharging the liquid (hereinafter simply referred to as “liquid having a low specific gravity”) and a liquid having a higher specific gravity (hereinafter simply referred to as “liquid having a high specific gravity”). ), And a lower discharge passage (lower discharge means) 5.
 胴部1は、処理したい混合液体を滞留させる槽であり、上部が円柱形で、下部が円錐形である。胴部1の内壁面の水平方向の断面形状は何れの位置においても円形である。胴部1の高さおよび径は特に限定されず、処理する液体の種類および量等によって適宜決定すればよい。胴部1の上端は蓋6で覆われている。 The body part 1 is a tank in which the mixed liquid to be treated is retained, and the upper part is cylindrical and the lower part is conical. The cross-sectional shape in the horizontal direction of the inner wall surface of the body 1 is circular at any position. The height and diameter of the body portion 1 are not particularly limited, and may be appropriately determined depending on the type and amount of the liquid to be processed. The upper end of the body 1 is covered with a lid 6.
 胴部1の上部には、上部排出通路4が設けられている。上部排出通路4は、互いに分離された比重の大きい液体および比重の小さい液体のうち比重の小さい液体を排出するための通路である。上部排出通路4では、胴部1の内部と外部との間は連通しているため、常時液体が排出される。上部排出通路4の形状および径は特に限定されない。 An upper discharge passage 4 is provided in the upper portion of the trunk portion 1. The upper discharge passage 4 is a passage for discharging a liquid having a low specific gravity among a liquid having a high specific gravity and a liquid having a low specific gravity that are separated from each other. In the upper discharge passage 4, the inside and outside of the body portion 1 communicate with each other, so that the liquid is always discharged. The shape and diameter of the upper discharge passage 4 are not particularly limited.
 胴部1の下部には、下部排出通路5が設けられている。下部排出通路5は、互いに分離された比重の大きい液体および比重の小さい液体のうち比重の大きい液体を排出するための通路である。下部排出通路5には、胴部1の内部と外部との間を連通遮断し得る手段(例えば、バルブ、コック等)が設けられており、所望のタイミングで、下部排出通路5から比重の大きい液体を排出するようになっている。例えば、比重の大きい液体がある程度の量溜まったときに、外部に排出することができる。あるいは、液液分離装置100の運転中、連続的に比重の大きい液体を排出することもできる。 A lower discharge passage 5 is provided at the lower portion of the trunk portion 1. The lower discharge passage 5 is a passage for discharging a liquid having a high specific gravity among a liquid having a high specific gravity and a liquid having a low specific gravity that are separated from each other. The lower discharge passage 5 is provided with means (for example, a valve, a cock, etc.) capable of blocking communication between the inside and the outside of the body portion 1 and has a large specific gravity from the lower discharge passage 5 at a desired timing. The liquid is discharged. For example, when a certain amount of liquid having a large specific gravity accumulates, it can be discharged to the outside. Alternatively, a liquid having a large specific gravity can be continuously discharged during operation of the liquid-liquid separator 100.
 液体導入ノズル2は、処理する混合液体を胴部1内に導入するための通路である。図2は、液体導入ノズル2の先端部分の斜視図である。図2に示されるように、液体導入ノズル2はL字型であり、円柱形の貫入部2bと四角柱形の水平導入部2cとを組み合わせてなる。液体導入ノズル2は、図1に示されるように、貫入部2bが胴部1の外部から蓋6を貫いて胴部1の下方まで鉛直方向に伸びている。水平導入部2cには開口部2aが設けられており、開口部2aは水平方向を向いている。開口部2aは下部排出通路5よりも高い位置にある。なお、開口部2aは、図1においては手前側に示され、図2においては左側面に示されている。混合液体は胴部1の外部から液体導入ノズル2内をL字に流れ、開口部2aから胴部1内に放出される。 The liquid introduction nozzle 2 is a passage for introducing the mixed liquid to be processed into the body 1. FIG. 2 is a perspective view of the tip portion of the liquid introduction nozzle 2. As shown in FIG. 2, the liquid introduction nozzle 2 is L-shaped, and is formed by combining a cylindrical penetrating portion 2b and a square columnar horizontal introducing portion 2c. As shown in FIG. 1, in the liquid introduction nozzle 2, the penetration portion 2 b extends from the outside of the barrel portion 1 through the lid 6 in the vertical direction to the lower portion of the barrel portion 1. The horizontal introduction portion 2c is provided with an opening 2a, and the opening 2a faces the horizontal direction. The opening 2 a is located higher than the lower discharge passage 5. The opening 2a is shown on the near side in FIG. 1 and on the left side in FIG. The mixed liquid flows in an L shape from the outside of the body 1 through the liquid introduction nozzle 2 and is discharged into the body 1 from the opening 2a.
 図3は、図1のA-A’切断線において液液分離装置100を切断した状態を示した矢視断面図である。図3に示されるように、開口部2aは、胴部1の内壁面に近接して設けられている。さらに、開口部2aは、胴部1の中心軸と液体導入ノズル2の中心軸(貫入部2bの中心軸)とを結ぶ直線L1が胴部1の内壁面と交わる点における水平方向の接線L2と等しい方向に向くように設けられている。そのため、開口部2aから放出される混合液体は、効果的に胴部1の内壁面に沿って水平方向に導入される。また、液体導入ノズル2はL字型になっているため、円柱状の部分を上方から下方へと鉛直方向に流れてきた混合液体は、水平導入部2cにおいて水平方向への流れに変わる。すなわち、液体導入ノズル2内において、水平方向の流れが予め形成される。そのため、開口部2aから放出される混合液体は、より効果的に胴部1の内壁面に沿って水平方向に導入される。水平導入部2cの長さは特に限定されないが、長い方が好ましい場合がある。 FIG. 3 is a cross-sectional view taken along the line A-A ′ in FIG. 1 showing the state in which the liquid-liquid separator 100 is cut. As shown in FIG. 3, the opening 2 a is provided close to the inner wall surface of the body 1. Further, the opening 2a is a horizontal tangent L2 at a point where a straight line L1 connecting the central axis of the barrel 1 and the central axis of the liquid introduction nozzle 2 (the central axis of the penetration portion 2b) intersects the inner wall surface of the barrel 1. It is provided to face in the same direction. Therefore, the mixed liquid discharged from the opening 2 a is effectively introduced in the horizontal direction along the inner wall surface of the body 1. Moreover, since the liquid introduction nozzle 2 is L-shaped, the mixed liquid that has flowed in the vertical direction from the upper part to the lower part in the columnar part is changed into a flow in the horizontal direction in the horizontal introduction part 2c. That is, a horizontal flow is formed in advance in the liquid introduction nozzle 2. Therefore, the mixed liquid discharged from the opening 2 a is more effectively introduced in the horizontal direction along the inner wall surface of the body 1. The length of the horizontal introduction part 2c is not particularly limited, but a longer one may be preferable.
 また、開口部2aの混合液体の放出方向への胴部1の内壁面における投影部分は、胴部1の内壁面の水平方向の断面において、内壁面の接線のうち開口部2aに平行な接線と胴部1の内壁面との接点を含まないように、開口部2aが設けられている。そのため、開口部2aから放出される混合液体は、胴部1の内壁面にぶつかった後、一方の方向(時計回りまたは反時計回り)に向かいやすくなる。そのため、一方の方向(時計回りまたは反時計回り)の旋回流に、より効率的に変換される。 Further, the projected portion of the inner wall surface of the body portion 1 in the direction of discharge of the mixed liquid in the opening portion 2 a is a tangent line parallel to the opening portion 2 a among the tangent lines of the inner wall surface in the horizontal section of the inner wall surface of the body portion 1. An opening 2a is provided so as not to include a contact point between the body portion 1 and the inner wall surface of the body portion 1. For this reason, the mixed liquid discharged from the opening 2a is likely to face in one direction (clockwise or counterclockwise) after hitting the inner wall surface of the body 1. Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
 整流板3は、図3に示されるように、半円形であり、弧状部分の全体が胴部1の側面の内壁面に当接している。整流板3は、一方の面を下向きにして当接しており、水平に設けられている。整流板3は、開口部2aよりも高い位置にあり、かつ上部排出通路4よりも低い位置にある。開口部2aおよび上部排出通路4の高さに対する整流板3の高さは特に限定されないが、整流板3が開口部2aよりもわずかに高い位置または上部排出通路4よりもわずかに低い位置にある場合よりも、整流板3が開口部2aと上部排出通路4との中間付近の高さにある場合の方が好ましい。整流板3が開口部2aと上部排出通路4との中間付近の高さにある場合、比重の大きい液体の一部が整流板3の下側を旋回することなく上部排出通路4から排出される虞および整流板3より上側の流速が速くなって比重の大きい液体が上部排出通路4に吸い込まれる虞が低減されるからである。また、整流板3は、上から見た場合に、上部排出通路4と同じ側に設けられている。 As shown in FIG. 3, the rectifying plate 3 has a semicircular shape, and the entire arc-shaped portion is in contact with the inner wall surface of the side surface of the trunk portion 1. The rectifying plate 3 is in contact with one surface facing downward, and is provided horizontally. The rectifying plate 3 is at a position higher than the opening 2 a and at a position lower than the upper discharge passage 4. The height of the rectifying plate 3 with respect to the height of the opening 2a and the upper discharge passage 4 is not particularly limited, but the rectifying plate 3 is slightly higher than the opening 2a or slightly lower than the upper discharge passage 4. The case where the current plate 3 is at a height near the middle between the opening 2a and the upper discharge passage 4 is more preferable than the case. When the rectifying plate 3 is at a height near the middle between the opening 2a and the upper discharge passage 4, a part of the liquid having a large specific gravity is discharged from the upper discharge passage 4 without swirling below the rectifying plate 3. This is because the flow rate on the upper side of the flow straightening plate 3 is increased and the possibility that the liquid having a large specific gravity is sucked into the upper discharge passage 4 is reduced. Further, the current plate 3 is provided on the same side as the upper discharge passage 4 when viewed from above.
 図4は、整流板3の支持方法を示す図である。図3および図4の(a)に示されるように、整流板3は蓋6に設けられた5本の支持体7によって、水平になるように支持されており、胴部1とは溶接等されていない。具体的には、図4の(b)に示されるように、支持体7は、支持部品7a・7bおよびボルト7c・7dから構成される。支持部品7aの上部(斜線部分)は蓋6に溶接されており、支持部品7aと支持部品7bとがボルト7cによって固定されている。さらに、支持部品7bと整流板3がボルト7dによって固定されている。なお、図4の(b)では、後述の貫通孔3aの記載を省略している。 FIG. 4 is a view showing a method of supporting the current plate 3. As shown in FIG. 3 and FIG. 4A, the rectifying plate 3 is supported horizontally by five supports 7 provided on the lid 6, and is welded to the body 1. It has not been. Specifically, as shown in FIG. 4B, the support body 7 includes support parts 7a and 7b and bolts 7c and 7d. The upper part (shaded part) of the support part 7a is welded to the lid 6, and the support part 7a and the support part 7b are fixed by bolts 7c. Further, the support component 7b and the rectifying plate 3 are fixed by bolts 7d. In FIG. 4B, a description of a through-hole 3a described later is omitted.
 整流板3には、図3に示されるように、複数の貫通孔3aが設けられている。貫通孔3aは、整流板3上に溜まった比重の大きい液体を下に落とすための穴である。貫通孔3aの孔径および個数は特に限定されないが、貫通孔3aの孔径は、整流板3の効果の観点および詰まりを防止する観点から、例えば、1mm~20mmであることが好ましい。 As shown in FIG. 3, the current plate 3 is provided with a plurality of through holes 3 a. The through hole 3a is a hole for dropping a liquid having a large specific gravity accumulated on the current plate 3 downward. The hole diameter and the number of the through holes 3a are not particularly limited, but the hole diameter of the through holes 3a is preferably, for example, 1 mm to 20 mm from the viewpoint of the effect of the current plate 3 and the prevention of clogging.
 本実施形態に係る液液分離装置100による混合液体の分離処理を以下に説明する。 The separation process of the mixed liquid by the liquid-liquid separation apparatus 100 according to this embodiment will be described below.
 まず、混合液体は液体導入ノズル2内を流れ、開口部2aから胴部1内に連続的に導入される。このとき、上述のように、開口部2aは、胴部1の中心軸と液体導入ノズル2の中心軸(貫入部2bの中心軸)とを結ぶ直線L1が胴部1の内壁面と交わる点における水平方向の接線L2と等しい方向に向くように設けられている。そのため、混合液体は胴部1の内壁面に水平方向に沿って流動する。すなわち、図3を参照して説明すると、液液分離装置100を上から見た場合、開口部2aは液体導入ノズル2の下側に位置する。そのため、内壁面に沿った時計回りの流動が起きる。一方、混合液体は連続的に開口部2aから導入されるため、混合液体は、常時液体が排出される上部排出通路4に向かって流動する。ここで、開口部2aよりも高く、上部排出通路4よりも低い位置に整流板3が設けられているため、混合液体が上部排出通路4に向かって局所的に上昇することが抑制される。したがって、胴部1内では、混合液体が胴部1の内壁面に沿って旋回しながら、徐々に上方へと向かう流れが形成される。なお、混合液体を導入する流速は特に限定されず、目標とする分離の程度に応じて流速を適宜設定すればよいが、滞留時間を長くする観点からは遅い方が好ましい。 First, the mixed liquid flows through the liquid introduction nozzle 2 and is continuously introduced into the body 1 from the opening 2a. At this time, as described above, the opening 2a is such that a straight line L1 that connects the central axis of the barrel 1 and the central axis of the liquid introduction nozzle 2 (the central axis of the penetration portion 2b) intersects the inner wall surface of the barrel 1. It is provided so as to face in the direction equal to the horizontal tangent line L2. Therefore, the mixed liquid flows along the horizontal direction on the inner wall surface of the body 1. That is, with reference to FIG. 3, the opening 2 a is located below the liquid introduction nozzle 2 when the liquid-liquid separation device 100 is viewed from above. Therefore, a clockwise flow along the inner wall surface occurs. On the other hand, since the mixed liquid is continuously introduced from the opening 2a, the mixed liquid flows toward the upper discharge passage 4 where the liquid is always discharged. Here, since the rectifying plate 3 is provided at a position higher than the opening 2 a and lower than the upper discharge passage 4, the mixed liquid is prevented from locally rising toward the upper discharge passage 4. Accordingly, in the trunk portion 1, a flow gradually moving upward is formed while the mixed liquid swirls along the inner wall surface of the trunk portion 1. The flow rate at which the mixed liquid is introduced is not particularly limited, and the flow rate may be appropriately set according to the target degree of separation, but is preferably slower from the viewpoint of increasing the residence time.
 混合液体が開口部2aから上部排出通路4へ旋回しながら流動する過程で、比重の大きい液体は、それ自身の重さのために、混合液体の上方向の流れに追従できなくなる。そのため、比重の大きい液体は、旋回しながら徐々に沈降し、胴部1の下部に溜まっていく。整流板3の上方まで流動してきた比重の大きい液体は整流板3の上に溜まるが、整流板3には貫通孔3aが設けられているため、溜まった比重の大きい液体は貫通孔3aを介して下へ落ちる。 In the process in which the mixed liquid flows while swirling from the opening 2a to the upper discharge passage 4, the liquid having a large specific gravity cannot follow the upward flow of the mixed liquid due to its own weight. Therefore, the liquid having a large specific gravity gradually settles while turning and accumulates in the lower portion of the trunk portion 1. The liquid having a large specific gravity that has flowed to the upper side of the rectifying plate 3 accumulates on the rectifying plate 3, but since the rectifying plate 3 is provided with a through hole 3a, the accumulated liquid having a large specific gravity passes through the through hole 3a. Falls down.
 したがって、胴部1の上部に向かうにつれて比重の大きい液体の割合が減少し、上部排出通路4に混合液体が到達するときには、比重の大きい液体がほとんど含まれていない状態となる。上部排出通路4に到達した混合液体は、開口部2aから連続的に導入される混合液体に押し出されて排出される。 Therefore, the ratio of the liquid having a large specific gravity decreases toward the upper part of the body portion 1, and when the mixed liquid reaches the upper discharge passage 4, the liquid having a large specific gravity is hardly included. The mixed liquid that has reached the upper discharge passage 4 is pushed out and discharged by the mixed liquid continuously introduced from the opening 2a.
 一方、時間の経過とともに胴部1の下部に溜まっている比重の大きい液体の量が増加するため、所定の量以上に比重の大きい液体が溜まったときに、下部排出通路5を通じて胴部1の外に排出すれば、比重の大きい液体のみを下部排出通路5から排出することができる。あるいは、比重の大きい液体を下部排出通路5から常時排出してもよい。溜まっている比重の大きい液体を下部排出通路5から適宜排出すれば、過剰に溜まった比重の大きい液体が比重の小さい液体と再び混合することを防ぐことができる。比重の大きい液体と比重の小さい液体との境界面が、常に開口部2aの下端よりも低い位置になるように、比重の大きい液体を排出することが望ましい。開口部2aから導入された混合液体の勢いによって、溜まった比重の大きい液体が巻き込まれて、再び混合する虞が低減されるからである。 On the other hand, as the amount of liquid having a large specific gravity accumulated in the lower portion of the body portion 1 increases with the passage of time, when the liquid having a larger specific gravity than a predetermined amount has accumulated, the lower portion of the body portion 1 passes through the lower discharge passage 5. If discharged to the outside, only the liquid having a large specific gravity can be discharged from the lower discharge passage 5. Alternatively, a liquid having a large specific gravity may be always discharged from the lower discharge passage 5. If the accumulated liquid with a large specific gravity is appropriately discharged from the lower discharge passage 5, the excessively accumulated liquid with a large specific gravity can be prevented from being mixed again with the liquid with a small specific gravity. It is desirable to discharge the liquid having a large specific gravity so that the boundary surface between the liquid having a large specific gravity and the liquid having a small specific gravity is always lower than the lower end of the opening 2a. This is because the risk of the mixed liquid introduced from the opening 2a being drawn up and mixed again is reduced.
 開口部2aは胴部1の下端よりも上方にあるため、胴部1の下端から開口部2aの最下部までの間に溜まった比重の大きい液体は、上方へと向かう流れに巻き込まれることが抑えられている。なお、胴部1の下端から開口部2aの最下部までの高さは特に限定されないが、液液分離装置100の小型化の観点からは小さい方が好ましく、比重の大きい液体の排出頻度の観点からは大きい方が好ましい。 Since the opening 2a is above the lower end of the body 1, the liquid having a large specific gravity accumulated between the lower end of the body 1 and the lowermost part of the opening 2a can be entrained in the upward flow. It is suppressed. The height from the lower end of the body 1 to the lowermost part of the opening 2a is not particularly limited, but is preferably smaller from the viewpoint of miniaturization of the liquid-liquid separator 100, and from the viewpoint of the discharge frequency of liquid having a large specific gravity. Is preferably larger.
 また、整流板3が設けられているため、溜まった比重の大きい液体が上方へと向かう流れに巻き込まれた場合であっても、胴部1の下部に溜まった比重の大きい液体が、上部排出通路4に直接到達することが抑制される。そのため、比重の大きい液体が上部排出通路4から排出されることが抑制される。さらに、整流板3は水平に設けられているため、上下方向への乱れがより効率的に抑えられている。 Further, since the rectifying plate 3 is provided, the liquid having a large specific gravity accumulated in the lower portion of the body portion 1 is discharged into the upper portion even when the liquid having a large specific gravity accumulated in the upward flow. Direct arrival at the passage 4 is suppressed. Therefore, the liquid having a large specific gravity is suppressed from being discharged from the upper discharge passage 4. Furthermore, since the rectifying plate 3 is provided horizontally, disturbance in the vertical direction is more efficiently suppressed.
 以上のように、液液分離装置100では、混合液体が旋回しかつ上部排出通路4に向かう局所的な上昇流の発生が抑えられていることによって、上部から排出されるまでの距離が長くなるため、胴部1内に滞留する時間が長くなる。その結果、比重の小さい液体と比重の大きい液体との分離がより促進されるため、比重の大きい液体が上部排出通路4から排出されることを抑えることができる。例えば、比重の大きい液体が微細な液滴として存在する混合液体であっても、滞留時間が長くなるため、効率的に比重の大きい液体を分離および除去することができる。したがって、旋回しない装置と比較して、小さい容量で効率的に分離することができる。また、特許文献1および特許文献2に記載されているような水平方向に液体を流通させて分離を行う装置と比較して、床面積を小さくすることができる。 As described above, in the liquid-liquid separator 100, the mixed liquid swirls and the occurrence of a local upward flow toward the upper discharge passage 4 is suppressed, so that the distance until the liquid is discharged from the upper portion is increased. For this reason, the time for staying in the body part 1 becomes longer. As a result, the separation between the liquid having a small specific gravity and the liquid having a large specific gravity is further promoted, so that the liquid having a large specific gravity can be prevented from being discharged from the upper discharge passage 4. For example, even if the liquid having a large specific gravity is a mixed liquid existing as fine droplets, the residence time becomes long, so that the liquid having a large specific gravity can be efficiently separated and removed. Therefore, it can isolate | separate efficiently with a small capacity | capacitance compared with the apparatus which does not turn. Moreover, compared with the apparatus which distribute | circulates a liquid to a horizontal direction and is isolate | separated as described in patent document 1 and patent document 2, a floor area can be made small.
 なお、上述の上部排出通路4から排出される液体は、比重の小さい液体のみを含む状態だけでなく、液体導入ノズル2の開口部2aから導入された混合液体と比較して比重の大きい液体の割合が減少した状態であり得る。 The liquid discharged from the upper discharge passage 4 is not only in a state containing only a liquid having a small specific gravity, but also a liquid having a large specific gravity compared to the mixed liquid introduced from the opening 2a of the liquid introduction nozzle 2. The ratio may be in a reduced state.
 液液分離装置100で処理される前に、混合液体中に含まれる気体が除去されることが好ましい。胴部1内における気体の上昇に伴う混合液体の上方向への流れを抑えることができるからである。したがって、液液分離装置100は、例えば、化学プラントにおいて、気液分離装置と連続して用いられ得る。 It is preferable that the gas contained in the mixed liquid is removed before being processed by the liquid-liquid separator 100. This is because the upward flow of the mixed liquid accompanying the rise of the gas in the body portion 1 can be suppressed. Therefore, the liquid-liquid separator 100 can be used continuously with the gas-liquid separator, for example, in a chemical plant.
 液液分離装置100は、既存の槽に適用可能な構造となっている。すなわち、既存の槽をそのまま胴部1として用い得る。液体導入ノズル2は、蓋6に開口を形成して上から差し込むことで設けられる。また、整流板3は、蓋6に支持体7を設けて、支持体7に支持させることで設けられる。したがって、液液分離装置100は汎用性が高く、かつ安価であり得る。また、液液分離装置100は大掛かりな部材が不要であり、容易に製造し得る。 The liquid-liquid separation device 100 has a structure applicable to existing tanks. That is, the existing tank can be used as the trunk 1 as it is. The liquid introduction nozzle 2 is provided by forming an opening in the lid 6 and inserting it from above. The rectifying plate 3 is provided by providing a support 7 on the lid 6 and supporting the support 7 on the lid 6. Therefore, the liquid-liquid separator 100 can be highly versatile and inexpensive. Further, the liquid-liquid separator 100 does not require a large-scale member and can be easily manufactured.
 本発明に係る液液分離装置において、胴部1の形状は図1に示されるものに限定されないが、内壁面の水平方向の断面形状が円形または楕円形であることが好ましい。内壁面の水平方向の断面形状が円形または楕円形である場合、胴部1の内壁面の側面は内側に湾曲した曲面からなる。そのため、液体導入ノズル2の開口部2aから導入された混合液体は、上下方向の乱れがより抑えられた状態で旋回する。それゆえ、一度分離した比重の小さい液体と比重の大きい液体とが、再び混合することがより抑えられる。したがって、より効率的に分離することができる。 In the liquid-liquid separator according to the present invention, the shape of the body 1 is not limited to that shown in FIG. 1, but the cross-sectional shape in the horizontal direction of the inner wall surface is preferably circular or elliptical. When the cross-sectional shape in the horizontal direction of the inner wall surface is a circle or an ellipse, the side surface of the inner wall surface of the trunk portion 1 is a curved surface curved inward. Therefore, the mixed liquid introduced from the opening 2a of the liquid introduction nozzle 2 turns in a state in which the disturbance in the vertical direction is further suppressed. Therefore, it is further suppressed that the liquid having a small specific gravity and the liquid having a large specific gravity once separated are mixed again. Therefore, it can isolate | separate more efficiently.
 本発明に係る液液分離装置において、開口部2aの位置は図1に示されるものに限定されないが、開口部2aは胴部1の中心軸上以外にあることが望ましい。より好ましくは、開口部2aは、胴部1の内壁面からの距離が、胴部1の中心軸から胴部1の内壁面までの距離の半分よりも短い範囲内に位置する。例えば、胴部1の内壁面の水平方向の断面形状が円形の場合、胴部1の中心から胴部1の内壁面までの距離である胴部1の内壁面の半径をRとした場合、開口部2aは、胴部1の内壁面からR/2の距離の範囲内にあることが好ましく、胴部1の内壁面からの距離が近い程より好ましい。開口部2aが胴部1の内壁面からR/2の距離の範囲内にある場合、開口部2aから放出された混合液体が胴部1の内壁面に到達するまでの距離が短い。そのため、混合液体は開口部2aから乱されることなく、流れ方向を保持したまま胴部1の内壁面にぶつかる。それゆえ、開口部2aから放出される混合液体は、効果的に胴部1の内壁面に沿って導入される。 In the liquid-liquid separation device according to the present invention, the position of the opening 2 a is not limited to that shown in FIG. 1, but the opening 2 a is preferably other than on the central axis of the body 1. More preferably, the opening 2 a is located within a range in which the distance from the inner wall surface of the trunk portion 1 is shorter than half of the distance from the central axis of the trunk portion 1 to the inner wall surface of the trunk portion 1. For example, when the horizontal cross-sectional shape of the inner wall surface of the trunk portion 1 is circular, when the radius of the inner wall surface of the trunk portion 1 that is the distance from the center of the trunk portion 1 to the inner wall surface of the trunk portion 1 is R, The opening 2a is preferably within a range of R / 2 distance from the inner wall surface of the trunk portion 1, and more preferably as the distance from the inner wall surface of the trunk portion 1 is shorter. When the opening 2a is within the range of R / 2 distance from the inner wall surface of the body 1, the distance until the mixed liquid discharged from the opening 2a reaches the inner wall of the body 1 is short. Therefore, the mixed liquid collides with the inner wall surface of the trunk portion 1 while maintaining the flow direction without being disturbed from the opening 2a. Therefore, the mixed liquid discharged from the opening 2 a is effectively introduced along the inner wall surface of the body 1.
 本発明に係る液液分離装置において、開口部2aの向きは図3に示されるものに限定されないが、開口部2aの中心は、図5に示されるように、貫入部2bの中心軸を通り接線L2と平行な直線L3に対する向きが±45度以内であることが望ましい。開口部2aから胴部1の内壁面までの距離が短くなる上、胴部1の内壁面にぶつかった混合液体は一方の方向(時計回りまたは反時計回り)に向かいやすくなる。そのため、一方の方向(時計回りまたは反時計回り)の旋回流がより効率的に形成される。また、開口部2aは、接線L2と等しい方向(図3における開口部2aの方向およびその180度反対の方向)であることが特に好ましい。一方方向(時計回りまたは反時計回り)の旋回流がさらに効率的に形成されるからである。なお、開口部2aが図3に示されるものと反対向きである場合は、内壁面に沿った反時計回りの流動が起きる。 In the liquid-liquid separator according to the present invention, the direction of the opening 2a is not limited to that shown in FIG. 3, but the center of the opening 2a passes through the central axis of the penetration 2b as shown in FIG. The direction with respect to the straight line L3 parallel to the tangent line L2 is preferably within ± 45 degrees. The distance from the opening 2a to the inner wall surface of the trunk portion 1 is shortened, and the mixed liquid that has hit the inner wall surface of the trunk portion 1 tends to face in one direction (clockwise or counterclockwise). Therefore, a swirl flow in one direction (clockwise or counterclockwise) is formed more efficiently. Further, the opening 2a is particularly preferably in the same direction as the tangent L2 (the direction of the opening 2a in FIG. 3 and the direction opposite to that by 180 degrees). This is because a swirl flow in one direction (clockwise or counterclockwise) is more efficiently formed. When the opening 2a is in the opposite direction to that shown in FIG. 3, a counterclockwise flow along the inner wall surface occurs.
 本発明に係る液液分離装置において、上から見た場合の、液体導入ノズル2、整流板3、および上部排出通路4の位置関係は、図3に示されるものに限定されない。例えば、上部排出通路4は、胴部1の内壁面のうち整流板3が当接している部分の上方の内壁面に設けられている必要はない。例えば、図3において、整流板3は胴部1の右半分を覆う位置に設けられていてもよい。ただし、図3のように、上部排出通路4は、胴部1の内壁面のうち整流板3が当接している部分の上方の内壁面に設けられていることが好ましい。そのような配置であれば、整流板3の高さより下に存在する比重の大きい液体が巻き上げられた場合でも、上部排出通路4まで直接到達する量が少なくなるからである。本発明に係る液液分離装置が例えば連続的に処理を行う化学プラント等に用いられる場合、液体導入ノズル2および上部排出通路4の相対位置は、当該液液分離装置を用いる工程の前の工程で用いる装置に設けられた、液液分離装置によって処理される混合液体を排出する排出口、および当該液液分離装置を用いる工程の後の工程で用いる装置に設けられた、液液分離装置によって処理された比重の小さい液体が導入される導入口の位置によって適宜決定し得る。 In the liquid-liquid separation device according to the present invention, the positional relationship of the liquid introduction nozzle 2, the rectifying plate 3, and the upper discharge passage 4 when viewed from above is not limited to that shown in FIG. For example, the upper discharge passage 4 does not have to be provided on the inner wall surface above the portion of the inner wall surface of the body portion 1 where the rectifying plate 3 is in contact. For example, in FIG. 3, the rectifying plate 3 may be provided at a position covering the right half of the body portion 1. However, as shown in FIG. 3, the upper discharge passage 4 is preferably provided on the inner wall surface above the portion of the inner wall surface of the body portion 1 where the rectifying plate 3 is in contact. With such an arrangement, even when a liquid having a high specific gravity existing below the height of the current plate 3 is rolled up, the amount that reaches the upper discharge passage 4 directly is reduced. When the liquid-liquid separation device according to the present invention is used in, for example, a chemical plant that performs processing continuously, the relative positions of the liquid introduction nozzle 2 and the upper discharge passage 4 are the steps before the step using the liquid-liquid separation device. By the liquid / liquid separation device provided in the device used in the subsequent step of the step using the liquid / liquid separation device, and the discharge port for discharging the mixed liquid processed by the liquid / liquid separation device. It can be determined appropriately depending on the position of the inlet through which the processed liquid with a small specific gravity is introduced.
 本発明に係る液液分離装置において、液体導入ノズル2の全体の形状および開口部2aの形状は、図2に示される形状に限定されない。例えば、図6に示されるように、液体導入ノズル2は、貫入部2bの先端において、側面の一部が切り取られて開口部2aが形成されているものでもよい。液体導入ノズル2がこのような形状である場合、例えば、液体導入ノズル2と同径の開口を蓋6に形成して上から差し込むことで設けられる。そのため、設置しやすく、汎用の槽にも容易に適用可能である。 In the liquid-liquid separator according to the present invention, the overall shape of the liquid introduction nozzle 2 and the shape of the opening 2a are not limited to the shapes shown in FIG. For example, as shown in FIG. 6, the liquid introduction nozzle 2 may be one in which an opening 2 a is formed by cutting a part of the side surface at the tip of the penetration portion 2 b. When the liquid introduction nozzle 2 has such a shape, for example, an opening having the same diameter as the liquid introduction nozzle 2 is formed in the lid 6 and inserted from above. Therefore, it is easy to install and can be easily applied to general-purpose tanks.
 本発明に係る液液分離装置において、液体導入ノズル2は、蓋6から胴部1内に設けられている場合に限定されず、胴部1の側面または底面に設けられていてもよい。液体導入ノズル2の設置の容易性の観点からは、図1に示されるように、蓋6から胴部1内に設けられていることが好ましい。胴部1内における旋回流を乱さないという観点からは、胴部1の側面または底面に設けられていることが好ましい。 In the liquid-liquid separation device according to the present invention, the liquid introduction nozzle 2 is not limited to the case where the liquid introduction nozzle 2 is provided in the body portion 1 from the lid 6, and may be provided on the side surface or the bottom surface of the body portion 1. From the viewpoint of easy installation of the liquid introduction nozzle 2, it is preferable that the liquid introduction nozzle 2 is provided in the body 1 from the lid 6 as shown in FIG. 1. From the viewpoint of not disturbing the swirling flow in the body portion 1, it is preferably provided on the side surface or the bottom surface of the body portion 1.
 本発明に係る液液分離装置において、整流板3の支持方法は図4に示される方法に限定されない。例えば、整流板3は胴部1の側面に溶接されていてもよい。あるいは、整流板3の下面に支持脚を設けてもよい。また、整流板3は貫通孔3aを有している必要はなく、例えば、わずかに傾斜して設置することによって、整流板3上に溜まった比重の大きい液体を下に落としてもよい。傾斜の角度は、混合液体の上方向への流動の乱れを抑制する効果が得られる角度であれば特に限定されないが、20度以内であることが好ましい。また、上面が傾斜している整流板3を用いてもよい。なお、当該傾斜は、整流板3の上面の外周のうち胴部1の内壁面と当接していない部分が低い位置となるよう形成されている。 In the liquid-liquid separator according to the present invention, the method of supporting the rectifying plate 3 is not limited to the method shown in FIG. For example, the current plate 3 may be welded to the side surface of the body portion 1. Alternatively, support legs may be provided on the lower surface of the current plate 3. Further, the rectifying plate 3 does not need to have the through hole 3a. For example, a liquid with a large specific gravity accumulated on the rectifying plate 3 may be dropped downward by installing it at a slight inclination. The inclination angle is not particularly limited as long as the effect of suppressing the upward flow disorder of the mixed liquid is obtained, but is preferably within 20 degrees. Moreover, you may use the baffle plate 3 which the upper surface inclined. In addition, the said inclination is formed so that the part which is not contacting the inner wall face of the trunk | drum 1 among the outer periphery of the upper surface of the baffle plate 3 may become a low position.
 本発明に係る液液分離装置において、整流板3の断面積は特に限定されないが、整流板3の当接位置における胴部1の内壁面の水平方向の断面において(すなわち、整流板3の当接位置の高さにおける鉛直方向の投影において)、胴部1の10%以上を覆っていることが好ましく、50%以上を覆っていることがより好ましい。また、整流板3の当接位置における胴部1の内壁面の水平方向の断面において、覆われていない胴部1の面積が液体導入ノズル2の断面積より大きいことが好ましい。整流板3が上述のような断面積を有している場合、上部排出通路4に向かって流れる局所的な上昇流の発生が効果的に抑えられ、上下方向の乱れが効果的に抑えられる。また、整流板3の当接位置における胴部1の内壁面の水平方向の断面において、整流版3が胴部1の10%以上を覆っていることによって、十分な分離効果を得ることができる。 In the liquid-liquid separation device according to the present invention, the cross-sectional area of the rectifying plate 3 is not particularly limited, but in the horizontal cross section of the inner wall surface of the body portion 1 at the contact position of the rectifying plate 3 (that is, In the projection in the vertical direction at the height of the contact position), it is preferable to cover 10% or more of the body part 1, and more preferably to cover 50% or more. Further, it is preferable that the area of the uncovered body portion 1 is larger than the cross-sectional area of the liquid introduction nozzle 2 in the horizontal cross section of the inner wall surface of the body portion 1 at the contact position of the rectifying plate 3. When the rectifying plate 3 has the cross-sectional area as described above, generation of a local upward flow that flows toward the upper discharge passage 4 is effectively suppressed, and vertical disturbance is effectively suppressed. In addition, in the horizontal cross section of the inner wall surface of the barrel portion 1 at the contact position of the rectifying plate 3, the rectifying plate 3 covers 10% or more of the barrel portion 1 so that a sufficient separation effect can be obtained. .
 また、本発明に係る液液分離装置において、整流板3は、胴部1の内壁面の一方に寄って当接していることが好ましい。また、胴部1の内壁面の水平方向の断面形状が円形である場合、整流板3の弧状部分が胴部1の内壁面に当接していることが好ましく、整流板3の形状は、弧状部分を有する形状であり、より好ましくは弓形または扇形であることがより好ましい。整流板3が弓形である場合には、弓形の弧状部分が胴部1の内壁面に当接し、それ以外の部分は胴部1の内壁面に当接しない。また、整流板3が扇形である場合には、扇形の弧状部分が胴部1の内壁面に当接し、それ以外の部分は胴部1の内壁面に当接しないか頂点の一点のみで当接する。すなわち、整流板3は、形状が弓形である場合には、胴部1の内壁面の一方に寄って当接される。整流板3が上述のような形状を有している場合、上部排出通路4へ向かう流れが効果的に抑えられ、上下方向の乱れが効果的に抑えられる。 Further, in the liquid-liquid separator according to the present invention, it is preferable that the rectifying plate 3 is in contact with one of the inner wall surfaces of the body portion 1. Moreover, when the horizontal cross-sectional shape of the inner wall surface of the trunk | drum 1 is circular, it is preferable that the arc-shaped part of the baffle plate 3 is contact | abutting to the inner wall surface of the trunk | drum 1, and the shape of the baffle plate 3 is an arc shape. It is a shape having a portion, more preferably an arcuate shape or a sector shape. When the current plate 3 has an arcuate shape, the arcuate portion of the arcuate shape comes into contact with the inner wall surface of the trunk portion 1, and other portions do not come into contact with the inner wall surface of the trunk portion 1. Further, when the current plate 3 is fan-shaped, the fan-shaped arc-shaped portion is in contact with the inner wall surface of the body portion 1 and the other portions are not in contact with the inner wall surface of the body portion 1 or only at one point at the apex. Touch. That is, when the shape of the current plate 3 is an arcuate shape, the current plate 3 is brought into contact with one of the inner wall surfaces of the body portion 1. When the current plate 3 has the shape as described above, the flow toward the upper discharge passage 4 is effectively suppressed, and the vertical disturbance is effectively suppressed.
 本発明に係る液液分離装置において、上部排出通路4よりも上側において、胴部1の側面または蓋6に気体排出口が設けられ、胴部1内に溜まった気体(混合液体に混入していた気体)を適宜排出できるようになっていてもよい。 In the liquid-liquid separation device according to the present invention, a gas discharge port is provided on the side surface of the barrel portion 1 or the lid 6 above the upper discharge passage 4, and the gas accumulated in the barrel portion 1 (mixed in the mixed liquid). Gas) may be appropriately discharged.
 本発明は上述した実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能である。すなわち、請求項に示した範囲で適宜変更した技術的手段を組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiment, and various modifications can be made within the scope indicated in the claims. That is, embodiments obtained by combining technical means appropriately modified within the scope of the claims are also included in the technical scope of the present invention.
 以上のように、本発明に係る液液分離装置は、互いに比重の異なる第一の液体と第二の液体とが混合した混合液体を各液体に分離する液液分離装置であって、内部に上記混合液体を滞留させる胴部と、一方の面を下向きにして上記胴部の側面の内壁面の一部に当接する整流板と、上記胴部内に上記混合液体を放出する開口部を有する液体導入手段と、上記整流板よりも上側において上記胴部に設けられ、分離された上記第一の液体および上記第二の液体のうち比重が小さい方を外部に排出する上部排出手段と、上記開口部よりも下側において上記胴部に設けられ、分離された上記第一の液体および上記第二の液体のうち比重が大きい方を外部に排出する下部排出手段とを備え、上記整流板は、上記開口部よりも上側に位置し、上記開口部は、上記混合液体を上記胴部の内壁面に沿って水平方向に放出するように設けられている。 As described above, the liquid-liquid separation device according to the present invention is a liquid-liquid separation device that separates a mixed liquid, in which a first liquid and a second liquid having different specific gravities are mixed, into each liquid, A liquid having a barrel portion that retains the mixed liquid, a rectifying plate that contacts one part of the inner wall surface of the side surface of the barrel portion with one surface facing down, and an opening that discharges the mixed liquid in the barrel portion Introducing means, upper discharge means provided on the body part above the current plate and discharging the separated first liquid and second liquid having a smaller specific gravity to the outside, and the opening Lower discharge means provided on the body portion below the portion and discharging the separated first liquid and second liquid having a higher specific gravity to the outside, and the current plate Located above the opening, the opening is The liquid mixture is provided so as to emit in a horizontal direction along the inner wall surface of the barrel.
 上記構成によれば、混合液体は液体導入手段に設けられた開口部から胴部内へ水平方向に導入される。当該混合液体は胴部の内壁面に沿って水平方向に導入されるため、当該混合液体は内壁面に沿って旋回する。また、開口部よりも上側に、一方の面を下向きにして上記胴部の側面の内壁面の一部に当接する整流板があることによって、上部排出手段に向かう局所的な速い上昇流が発生することが抑制される。そのため、混合液体が胴部に滞留する時間が長くなり、第一の液体と第二の液体との分離がより促進される。互いに分離された第一の液体および第二の液体のうち比重が小さい方は上に移動するため、整流板よりも上側において胴部に設けられた上部排出手段を介して排出される。一方、互いに分離された第一の液体および第二の液体のうち比重が大きい方は下に移動するため、開口部よりも下側において胴部に設けられた下部排出手段を介して排出される。 According to the above configuration, the mixed liquid is introduced into the body portion from the opening provided in the liquid introducing means in the horizontal direction. Since the mixed liquid is introduced in the horizontal direction along the inner wall surface of the body portion, the mixed liquid swirls along the inner wall surface. In addition, there is a rectifying plate that is on the upper side of the opening and faces one side of the inner wall surface of the body portion with the surface facing downward, so that a local fast upward flow toward the upper discharge means is generated. Is suppressed. For this reason, the time during which the mixed liquid stays in the body portion becomes longer, and the separation of the first liquid and the second liquid is further promoted. Of the first liquid and the second liquid separated from each other, the one having a smaller specific gravity moves upward, and is thus discharged through the upper discharge means provided in the body portion above the current plate. On the other hand, the first liquid and the second liquid separated from each other have a higher specific gravity and move downward, so that they are discharged through the lower discharge means provided in the body below the opening. .
 このように、旋回流を利用して、上下方向への乱れを抑えることによって、当該混合液体の滞留時間を長くできるため、床面積および装置容量を軽減しつつ、微細な液滴として存在する液体であっても効率的に分離させることができる。 In this way, since the residence time of the mixed liquid can be increased by suppressing the up-and-down turbulence using the swirling flow, the liquid existing as fine droplets while reducing the floor area and the capacity of the apparatus Even so, it can be separated efficiently.
 本発明に係る液液分離装置において、上記開口部は、水平方向を向いていることが好ましい。 In the liquid-liquid separator according to the present invention, the opening is preferably oriented in the horizontal direction.
 上記構成によれば、混合液体は、開口部から効果的に水平方向に放出される。そのため、当該混合液体は効果的に内壁面に沿って旋回する。 According to the above configuration, the mixed liquid is effectively discharged in the horizontal direction from the opening. Therefore, the mixed liquid effectively swirls along the inner wall surface.
 本発明に係る液液分離装置において、上記胴部は、内壁面の水平方向の断面形状が円形または楕円形であることが好ましい。 In the liquid-liquid separation device according to the present invention, it is preferable that the body portion has a circular or elliptical cross section in the horizontal direction of the inner wall surface.
 上記構成によれば、胴部の内壁面の側面は内側に湾曲した曲面からなる。そのため、上記開口部から導入された混合液体は、上下方向の乱れがより抑えられた状態で旋回する。それゆえ、一度分離した比重の小さい液体と比重の大きい液体とが、再び混合することがより抑えられる。したがって、より効率的に混合液体を各液体に分離することができる。 According to the above configuration, the side surface of the inner wall surface of the trunk portion is a curved surface curved inward. For this reason, the mixed liquid introduced from the opening turns in a state where the disturbance in the vertical direction is further suppressed. Therefore, it is further suppressed that the liquid having a small specific gravity and the liquid having a large specific gravity once separated are mixed again. Therefore, the mixed liquid can be separated into each liquid more efficiently.
 本発明に係る液液分離装置において、上記開口部は、上記胴部の内壁面からの距離が、上記胴部の中心軸から上記胴部の内壁面までの距離の半分よりも短い範囲内にあることが好ましい。 In the liquid-liquid separation device according to the present invention, the opening is within a range in which the distance from the inner wall surface of the trunk is shorter than half of the distance from the central axis of the trunk to the inner wall of the trunk. Preferably there is.
 上記構成によれば、開口部は胴部の内壁面の近くに位置する。そのため、開口部から放出された混合液体が胴部の内壁面に到達するまでの距離が短い。それゆえ、混合液体は乱されることなく、流れ方向を保持したまま、胴部の内壁面にぶつかる。したがって、開口部から放出される混合液体は、効果的に胴部の内壁面に沿って導入される。 According to the above configuration, the opening is located near the inner wall surface of the trunk. Therefore, the distance until the mixed liquid discharged from the opening reaches the inner wall surface of the trunk is short. Therefore, the mixed liquid hits the inner wall surface of the body portion without being disturbed while maintaining the flow direction. Therefore, the mixed liquid discharged from the opening is effectively introduced along the inner wall surface of the trunk.
 本発明に係る液液分離装置において、上記開口部の上記混合液体の放出方向への上記内壁面における投影部分は、上記内壁面の水平方向の断面において、上記内壁面の接線のうち上記開口部に平行な接線と上記内壁面との接点を含まない、ことが好ましい。 In the liquid-liquid separation device according to the present invention, the projected portion of the opening in the inner wall surface in the discharge direction of the mixed liquid is the opening of the tangent to the inner wall in the horizontal section of the inner wall. It is preferable not to include a contact point between the tangent line parallel to the inner wall surface and the inner wall surface.
 上記の構成によれば、開口部から放出された混合液体は、胴部の内壁面にぶつかった後、一方の方向(時計回りまたは反時計回り)に向かいやすくなる。そのため、一方の方向(時計回りまたは反時計回り)の旋回流に、より効率的に変換される。 According to the above configuration, the mixed liquid discharged from the opening is likely to face in one direction (clockwise or counterclockwise) after colliding with the inner wall surface of the trunk. Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
 本発明に係る液液分離装置において、上記開口部は、上記胴部の中心軸と上記液体導入手段の中心軸とを結ぶ直線が上記胴部の内壁面と交わる点における水平方向の接線と等しい方向を向いていることが好ましい。 In the liquid-liquid separation device according to the present invention, the opening is equal to a horizontal tangent at a point where a straight line connecting the central axis of the trunk and the central axis of the liquid introducing means intersects the inner wall surface of the trunk. It is preferable to face the direction.
 上記構成によれば、開口部は、胴部の中心軸と液体導入手段の中心軸とを結ぶ直線が上記胴部の内壁面と交わる点における水平方向の接線と等しい方向に、混合液体を放出することができる。それゆえ、開口部から胴部の内壁面までの距離が短くなる上、胴部の内壁面にぶつかった混合液体は一方の方向(時計回りまたは反時計回り)に向かいやすくなる。そのため、一方の方向(時計回りまたは反時計回り)の旋回流に、より効率的に変換される。 According to the above configuration, the opening discharges the mixed liquid in a direction equal to a horizontal tangent at a point where a straight line connecting the central axis of the body portion and the central axis of the liquid introducing means intersects the inner wall surface of the body portion. can do. Therefore, the distance from the opening to the inner wall surface of the trunk portion is shortened, and the mixed liquid hitting the inner wall surface of the trunk portion tends to face in one direction (clockwise or counterclockwise). Therefore, it is more efficiently converted into a swirling flow in one direction (clockwise or counterclockwise).
 本発明に係る液液分離装置において、上記液体導入手段は、水平方向に伸びた水平導入部を有しており、当該水平導入部の先端に上記開口部を有していることが好ましい。 In the liquid-liquid separation device according to the present invention, it is preferable that the liquid introduction means has a horizontal introduction portion extending in the horizontal direction, and has the opening at the tip of the horizontal introduction portion.
 上記構成によれば、混合液体は開口部から胴部内へ導入される前に、水平方向の流れが予め形成される。そのため、開口部から放出される混合液体は、より効果的に胴部の内壁面に水平方向に沿って導入される。 According to the above configuration, the mixed liquid is preliminarily formed with a horizontal flow before being introduced into the body from the opening. Therefore, the mixed liquid discharged from the opening is more effectively introduced along the horizontal direction on the inner wall surface of the trunk.
 本発明に係る液液分離装置において、上記整流板は、弧状部分を有し、当該弧状部分が上記胴部の内壁面に当接しており、当該整流板の当接位置の高さにおける鉛直方向の投影において、当該胴部の10%以上を覆っていることが好ましい。 In the liquid-liquid separator according to the present invention, the rectifying plate has an arc-shaped portion, the arc-shaped portion is in contact with the inner wall surface of the trunk portion, and the vertical direction at the height of the contact position of the rectifying plate. It is preferable to cover 10% or more of the body part.
 上記構成によれば、上部排出手段に向かって流れる局所的な上昇流の発生をより効果的に抑制することができる。また、胴部の10%以上を覆っていることによって、十分な分離効果を得ることができる。 According to the above configuration, it is possible to more effectively suppress the occurrence of a local upward flow that flows toward the upper discharge means. Moreover, a sufficient separation effect can be obtained by covering 10% or more of the body portion.
 本発明に係る液液分離装置において、上記整流板は、弓形または扇形であることがより好ましい。 In the liquid-liquid separator according to the present invention, the rectifying plate is more preferably an arc shape or a fan shape.
 上記構成によれば、整流板が弓形である場合には、弓形の弧状部分が胴部の内壁面に当接し、それ以外の部分は胴部の内壁面に当接しない。整流板が扇形である場合には、扇形の弧状部分が胴部の内壁面に当接し、それ以外の部分は胴部の内壁面に当接しないか頂点の一点のみで当接する。すなわち、整流板は、胴部の内壁面の一方に寄って当接される。そのため、上部排出手段へ向かう流れが効果的に抑えられ、上下方向の乱れが効果的に抑えられる。 According to the above configuration, when the current plate is bow-shaped, the arc-shaped portion of the bow is in contact with the inner wall surface of the trunk portion, and the other portions are not in contact with the inner wall surface of the trunk portion. When the current plate has a fan shape, the fan-shaped arc-shaped portion abuts on the inner wall surface of the trunk portion, and the other portions do not abut on the inner wall surface of the trunk portion or abut only at one point on the apex. That is, the current plate is brought into contact with one of the inner wall surfaces of the trunk portion. Therefore, the flow toward the upper discharge means is effectively suppressed, and the vertical disturbance is effectively suppressed.
 本発明に係る液液分離装置において、上記弧状部分は、上記上部排出手段が設けられている位置の下方の内壁面に当接していることがさらに好ましい。 In the liquid-liquid separator according to the present invention, it is more preferable that the arc-shaped portion is in contact with an inner wall surface below a position where the upper discharge means is provided.
 上記構成によれば、上部排出手段が設けられている位置の下方に整流板が設けられている。そのため、整流板の高さより下に存在する比重の大きい液体が巻き上げられた場合でも、上部排出手段まで直接到達する量が少なくなる。また、上部排出手段へ向かう流れが抑えられ、上下方向の乱れが抑えられる。したがって、比重の大きい液体が上部排出手段から排出されることを効果的に防ぐことができる。 According to the above configuration, the rectifying plate is provided below the position where the upper discharge means is provided. For this reason, even when a liquid having a large specific gravity existing below the height of the current plate is rolled up, the amount that reaches the upper discharge means directly decreases. In addition, the flow toward the upper discharge means is suppressed, and vertical disturbance is suppressed. Therefore, it is possible to effectively prevent the liquid having a large specific gravity from being discharged from the upper discharge means.
 本発明に係る液液分離装置において、上記整流板は、水平に設けられていることが好ましい。 In the liquid-liquid separator according to the present invention, the rectifying plate is preferably provided horizontally.
 上記構成によれば、整流板は混合液体における鉛直方向の流れを効果的に抑制する。そのため、上下方向への乱れを押さえた状態で混合液体を導入することができる。したがって、より効率的に混合液体を各液体に分離することができる。 According to the above configuration, the rectifying plate effectively suppresses the vertical flow in the mixed liquid. Therefore, it is possible to introduce the mixed liquid in a state where the disturbance in the vertical direction is suppressed. Therefore, the mixed liquid can be separated into each liquid more efficiently.
 本発明に係る液液分離装置において、上記整流板は、複数の貫通孔を有していることが好ましい。 In the liquid-liquid separation device according to the present invention, it is preferable that the rectifying plate has a plurality of through holes.
 上記構成によれば、整流板の上方まで流動してきた比重の大きい液体が整流板の上に溜まった場合に、貫通孔を介して、整流板から下へ落とすことができる。そのため、整流板の上に溜まった比重の大きい液体が上部排出手段から排出されることを防ぐことができる。 According to the above configuration, when a liquid having a large specific gravity that has flowed to the upper side of the current plate accumulates on the current plate, it can be dropped from the current plate through the through hole. Therefore, it is possible to prevent the liquid having a large specific gravity accumulated on the current plate from being discharged from the upper discharge means.
 本発明に係る装置は、化学プラント等における混合液体の分離に利用することができる。 The apparatus according to the present invention can be used for separation of a mixed liquid in a chemical plant or the like.
 1   胴部
 2   液体導入ノズル(液体導入手段)
 2a  開口部
 2b  貫入部
 2c  水平導入部
 3   整流板
 3a  貫通孔
 4   上部排出通路(上部排出手段)
 5   下部排出通路(下部排出手段)
 6   蓋
 7   支持体
 7a  支持部品
 7b  支持部品
 7c  ボルト
 7d  ボルト
 100 液液分離装置
1 body 2 liquid introduction nozzle (liquid introduction means)
2a Opening part 2b Penetration part 2c Horizontal introduction part 3 Current plate 3a Through-hole 4 Upper discharge passage (upper discharge means)
5 Lower discharge passage (lower discharge means)
6 Lid 7 Support 7a Support part 7b Support part 7c Bolt 7d Bolt 100 Liquid-liquid separator

Claims (11)

  1.  互いに比重の異なる第一の液体と第二の液体とが混合した混合液体を各液体に分離する液液分離装置であって、
     内部に上記混合液体を滞留させる胴部と、
     一方の面を下向きにして上記胴部の側面の内壁面の一部に当接する整流板と、
     上記胴部内に上記混合液体を放出する開口部を有する液体導入手段と、
     上記整流板よりも上側において上記胴部に設けられ、互いに分離された上記第一の液体および上記第二の液体のうち比重が小さい方を外部に排出する上部排出手段と、
     上記開口部よりも下側において上記胴部に設けられ、互いに分離された上記第一の液体および上記第二の液体のうち比重が大きい方を外部に排出する下部排出手段とを備え、
     上記整流板は、上記開口部よりも上側に位置し、
     上記開口部は、上記混合液体を上記胴部の内壁面に沿って水平方向に放出するように設けられている、液液分離装置。
    A liquid-liquid separation device for separating a mixed liquid in which a first liquid and a second liquid having different specific gravities are mixed into each liquid,
    A body portion for retaining the mixed liquid therein;
    A rectifying plate that contacts one part of the inner wall surface of the side surface of the body portion with one surface facing downward;
    A liquid introducing means having an opening for discharging the mixed liquid in the body portion;
    Upper discharge means that is provided on the body portion above the current plate and discharges one of the first liquid and the second liquid that are separated from each other to the outside with a smaller specific gravity,
    A lower discharge means provided on the body portion below the opening and for discharging one of the first liquid and the second liquid separated from each other having a higher specific gravity to the outside;
    The rectifying plate is located above the opening,
    The liquid crystal separation device, wherein the opening is provided so as to discharge the mixed liquid in a horizontal direction along an inner wall surface of the body portion.
  2.  上記開口部は、水平方向を向いている、請求項1に記載の液液分離装置。 The liquid-liquid separator according to claim 1, wherein the opening portion is oriented in the horizontal direction.
  3.  上記胴部は、内壁面の水平方向の断面形状が円形または楕円形である、請求項1または2に記載の液液分離装置。 The liquid-liquid separator according to claim 1 or 2, wherein the body portion has a circular or oval cross-sectional shape in the horizontal direction of the inner wall surface.
  4.  上記開口部は、上記胴部の内壁面からの距離が、上記胴部の中心軸から上記胴部の内壁面までの距離の半分よりも短い範囲内にある、請求項1~3の何れか1項に記載の液液分離装置。 4. The opening according to claim 1, wherein the distance from the inner wall surface of the body portion is within a range shorter than half of the distance from the central axis of the body portion to the inner wall surface of the body portion. The liquid-liquid separator according to item 1.
  5.  上記開口部の上記混合液体の放出方向への上記内壁面における投影部分は、上記内壁面の水平方向の断面において、上記内壁面の接線のうち上記開口部に平行な接線と上記内壁面との接点を含まない、請求項1~4の何れか1項に記載の液液分離装置。 The projected portion of the opening in the inner wall surface in the direction in which the mixed liquid is discharged is, in a horizontal section of the inner wall surface, of the tangent line of the inner wall surface and a tangent line parallel to the opening portion and the inner wall surface. The liquid-liquid separator according to any one of claims 1 to 4, which does not include a contact.
  6.  上記液体導入手段は、水平方向に伸びた水平導入部を有しており、当該水平導入部の先端に上記開口部を有している、請求項1~5の何れか1項に記載の液液分離装置。 6. The liquid according to claim 1, wherein the liquid introducing means has a horizontal introducing portion extending in a horizontal direction, and the opening is provided at a tip of the horizontal introducing portion. Liquid separation device.
  7.  上記整流板は、弧状部分を有し、当該弧状部分が上記胴部の内壁面に当接しており、当該整流板の当接位置の高さにおける鉛直方向の投影において、当該胴部の10%以上を覆っている、請求項4または5に記載の液液分離装置。 The rectifying plate has an arc-shaped portion, and the arc-shaped portion is in contact with the inner wall surface of the trunk portion, and 10% of the trunk portion in the vertical projection at the height of the abutting position of the rectifying plate. The liquid-liquid separator according to claim 4 or 5, which covers the above.
  8.  上記整流板は、弓形または扇形である、請求項7に記載の液液分離装置。 The liquid-liquid separator according to claim 7, wherein the rectifying plate has a bow shape or a fan shape.
  9.  上記弧状部分は、上記上部排出手段が設けられている位置の下方の内壁面に当接している、請求項7または8に記載の液液分離装置。 The liquid-liquid separator according to claim 7 or 8, wherein the arc-shaped portion is in contact with an inner wall surface below a position where the upper discharge means is provided.
  10.  上記整流板は、水平に設けられている、請求項1~9の何れか1項に記載の液液分離装置。 The liquid-liquid separator according to any one of claims 1 to 9, wherein the rectifying plate is provided horizontally.
  11.  上記整流板は、複数の貫通孔を有している、請求項1~10の何れか1項に記載の液液分離装置。 The liquid-liquid separator according to any one of claims 1 to 10, wherein the rectifying plate has a plurality of through holes.
PCT/JP2013/084087 2013-01-23 2013-12-19 Liquid-liquid separation device WO2014115450A1 (en)

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JP2013010519 2013-01-23

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63119809A (en) * 1986-11-10 1988-05-24 Yoshimoto Paul Kk Oil-water separator
JP2009172453A (en) * 2008-01-21 2009-08-06 Okano Kiko Kk Floating substance removing apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63119809A (en) * 1986-11-10 1988-05-24 Yoshimoto Paul Kk Oil-water separator
JP2009172453A (en) * 2008-01-21 2009-08-06 Okano Kiko Kk Floating substance removing apparatus

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