WO2014112543A1 - Transparent resin layer composition, receiving layer for inkjet inks which is produced using same, and display element - Google Patents
Transparent resin layer composition, receiving layer for inkjet inks which is produced using same, and display element Download PDFInfo
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- WO2014112543A1 WO2014112543A1 PCT/JP2014/050634 JP2014050634W WO2014112543A1 WO 2014112543 A1 WO2014112543 A1 WO 2014112543A1 JP 2014050634 W JP2014050634 W JP 2014050634W WO 2014112543 A1 WO2014112543 A1 WO 2014112543A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5254—Macromolecular coatings characterised by the use of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1802—C2-(meth)acrylate, e.g. ethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1812—C12-(meth)acrylate, e.g. lauryl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/10—Homopolymers or copolymers of methacrylic acid esters
- C09D133/12—Homopolymers or copolymers of methyl methacrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
Definitions
- the present invention relates to a transparent resin layer composition, a receiving layer for inkjet ink using the same, and a display element, and more specifically, a transparent resin layer composition for forming an ink receiving layer when drawing using inkjet ink. And a receiving layer for inkjet ink and a display element.
- inkjet printers are not only used in homes, but are also being considered for use in the manufacture of electronic devices such as the manufacture of large advertising signs and the like, the printing of color filters for liquid crystal displays and alignment films.
- pigment inks which are known to be capable of forming printed images having high colorability comparable to dye inks and superior in durability compared to conventional dye inks, has recently been in the field of printed matter. Then, it is becoming mainstream.
- pigment inks used for electronic devices solvent-based pigment inks in which pigment ink particles are dispersed in an organic solvent have come to be suitably used because of device reliability requirements. Also called pigment ink. Since the ink particles themselves are relatively hydrophobic, the ink can be suitably used for forming a printed image having a level of water resistance that does not cause bleeding of the printed image due to moisture in the environment on the printed substrate. Has attracted attention in recent years.
- Patent Document 2 discloses that 50 to 100% by weight of methyl methacrylate and (meth) acrylic or vinylic monomers other than methylmethacrylate.
- a receiving agent is disclosed which forms an ink receiving layer composed mainly of an acrylic resin composed of 0 to 50% by weight of a monomer and having a weight average molecular weight of 300,000 to 1,000,000.
- the ink receiving layer described in Patent Document 2 can sufficiently absorb the organic solvent contained in the ink when inkjet printing is performed on a relatively large medium such as an outdoor advertisement. Therefore, it may cause a significant decrease in the drying property of the ink and the occurrence of bleeding and cracks in the printed image.
- the ink receiving layer described in Patent Document 2 is formed by using an ink jet receiving agent in which the specific acrylic resin as described above is dissolved in an organic solvent. In some cases, a process for volatilizing a large amount of an organic solvent is required.
- Patent Document 3 discloses that ink jet ink acceptance for oil pigment inks in which a vinyl polymer having a glass transition temperature of 10 to 70 ° C. and a weight average molecular weight of 800,000 or more is dispersed in an aqueous medium. Agents are disclosed.
- oil-based ink-jet ink is dropped on a coating film obtained after drying the ink-jet receiving agent, there is a problem that when the molecular weight is 800,000 or more, the absorption speed is slow and the droplet diameter is widened. This is the same even when the glass transition temperature of the vinyl polymer is 70 ° C. or higher, and the droplet spreading has not been controlled.
- JP-A-11-216945 Japanese Patent Laid-Open No. 2004-291561 Japanese Patent No. 4444218
- the present invention sufficiently receives the landed ink-jet ink and stabilizes the shape after drying while controlling the droplet spreading diameter.
- An object of the present invention is to provide a transparent resin layer composition for forming a receiving layer.
- the present invention is obtained by drawing an inkjet ink on a receiving layer for inkjet ink formed using this transparent resin layer composition and a transparent resin layer formed from the transparent resin layer composition.
- An object of the present invention is to provide a display element.
- the present inventors have determined that the glass transition temperature and the molecular weight of the resin constituting the Elsion particles in the transparent resin layer composition suppress the spread diameter of the ink droplets or the shape after drying.
- the particle size of Elsion particles in the transparent resin layer composition it is possible to solve the problems of the prior art by coexisting a predetermined surfactant or organic solvent. The present invention was completed.
- the present invention is obtained by polymerizing a mixed monomer containing (1) methyl methacrylate (i) and (meth) acrylic acid alkyl ester (ii) having 2 to 8 carbon atoms in the alkyl group by emulsion polymerization.
- the glass transition temperature of the contained resin is 10 ° C. or more and less than 70 ° C.
- the weight average molecular weight is 100,000 or more and less than 800,000
- the number average particle size is 10 nm or more and less than 500 nm (meth).
- a transparent resin layer composition comprising an alkyl acrylate copolymer resin fine particle dispersed emulsion, (2) a surfactant having fluidity at room temperature of 23 ° C., and (3) an organic solvent. It is.
- the present invention is an ink-jet ink receiving layer in which a transparent resin layer formed using the transparent resin layer composition is formed on a support substrate. Furthermore, this invention is a display element obtained by drawing an inkjet ink on the transparent resin layer formed using the said transparent resin layer composition.
- (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion in the present invention (i) using methyl methacrylate as an essential component so that the glass transition temperature is in the range of 10 ° C. or higher and lower than 70 ° C. (Ii) A (meth) acrylic acid alkyl ester having 2 to 8 carbon atoms is introduced and a mixed monomer containing at least (i) and (ii) is polymerized by emulsion polymerization.
- the resin contained in the obtained (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion has a weight average molecular weight of 100,000 to less than 800,000 and a number average particle diameter of 10 to 500 nm. Less than.
- the alkyl group carbon number of the (meth) acrylic acid alkyl ester of (ii) above shows the tackiness of the coating film made of the composition of the present invention or the stability of the pixel shape formed on the coating film with inkjet ink.
- the number of carbon atoms is 2 to 8 because there is a risk that the property may be lowered.
- the meaning of the mixed monomer is lost in the case of (i) methyl methacrylate.
- the number of carbon atoms is 8 or more, the tackiness of the transparent resin layer is remarkably exhibited, or pixel cracking may occur due to drying performed after ink printing and drawing, which is not preferable.
- the (meth) acrylic acid alkyl ester having 2 to 8 carbon atoms in the alkyl group (ii) is a kind of monomer constituting the (meth) acrylic acid alkyl ester copolymer.
- Examples include ethyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, (meth) 2-ethylhexyl acrylate, octyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4- (meth) acrylic acid 4- Hydroxybutyl etc. are mentioned.
- (meth) acrylic acid alkyl ester means acrylic acid alkyl ester or methacrylic acid alkyl ester.
- the glass transition temperature of the resin in the (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion is in the range of 10 ° C. or higher and lower than 70 ° C.
- the temperature is lower than 10 ° C.
- the pixels formed by printing when absorbing and drying the solvent in the ink are connected to adjacent pixels due to the outflow of the resin, and the color inks are mixed.
- the temperature is 70 ° C.
- the solvent in the ink is poorly absorbed, so that the solvent wets and spreads, and an orderly pixel shape with a desired size may not be obtained. Since the penetration into the inside becomes uneven, the flatness of the coating film around the pixel is remarkably lowered, and as a result, the transparency may be lowered.
- weight ratio of methyl methacrylate (i) is less than this range, there is a risk of color mixing of printed matter and cracks in the print pixel as described above. It is desirable to be within this range because there is a concern about deterioration of the property.
- a monomer having a crosslinking group can be introduced within a range that does not affect the above-mentioned physical properties for the purpose of preventing the strength of the transparent resin layer and inkjet ink pixel cracks.
- examples thereof include glycidyl group-containing polymerizable monomers such as glycidyl (meth) acrylate and allyl glycidyl ether, aminoethyl (meth) acrylate, N-monoalkylaminoalkyl (meth) acrylate, (meth) acrylic acid
- Amino group-containing polymerizable monomers such as N, N-dialkylaminoalkyl, vinyltrichlorosilane, vinyltrimethoxysilane, N- ⁇ - (N-vinylbenzylaminoethyl) - ⁇ -aminopropyltrimethoxysilane and its hydrochloride Silyl group-containing polymerizable monomers, aziridinyl
- Isocyanate Group and / or blocked isocyanate group-containing polymerizable monomers 2-isopropenyl-2-oxazoline, oxazoline group-containing polymerizable monomers such as 2-vinyl-2-oxazoline, and cyclohexane such as (meth) acrylate dicyclopentenyl.
- Pentanyl group-containing polymerizable monomers such as allyl (meth) acrylate, carbonyl group-containing vinyl monomers such as acrolein, ethylene glycol di (meth) acrylate, 1,6-hexanediol di ( (Meth) acrylic acid ester, neopentyl glycol di (meth) acrylic acid ester, trimethylolpropane tri (meth) acrylic acid ester, polyethylene glycol di (meth) acrylic acid ester, polypropylene glycol di (meth) acrylic acid ester, diary Phthalic acid esters, divinylbenzene, allyl (meth) acrylic acid esters, etc., methylol group-containing vinyl monomers such as N-methylolacrylamide, itaconic acid, maleic acid, maleic anhydride, fumaric acid, crotonic acid, citraconic acid, cinnamon There are carboxyl group-containing vinyl monomers such as acids.
- the weight average molecular weight of the resin in the (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion must be 100,000 or more and less than 800,000, and absorption of the solvent in the ink is less than 100,000. Although it is good, since the drying property is poor, bleeding occurs in the pixels and the image quality of the printed matter is deteriorated. On the other hand, when the amount is 800,000 or more, the solvent is poorly absorbed, so that the solvent wets and spreads, and an orderly shape with a desired size cannot be obtained.
- the particle diameter of the (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion must be 10 nm or more and less than 500 nm in terms of number average particle diameter, and those less than 10 nm can be used in various monomer mixtures in the present invention. It cannot be obtained in the emulsion polymerization method employed. On the other hand, those having a thickness of 500 nm or more are not uniform in ink absorbability, have irregularities at the end of the dots and cannot form an orderly pixel shape, and the occurrence of aggregates is observed as the particle size increases. The transparency of the transparent resin layer composition is not preferable because it lacks stability.
- the number average particle size referred to here is an average particle size obtained by analyzing the autocorrelation function obtained by the dynamic light scattering method by the cumulant method.
- the above emulsion polymerization method is not particularly limited, and the above monomer mixture, polymerization initiator, and optionally chain transfer agent and emulsifier are continuously supplied to the aqueous medium at a predetermined temperature and with stirring. It is obtained by doing it. If the concentration of the monomer mixture and the emulsifier mixture is 10 to 80% by weight based on the total amount charged, a (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion can be stably obtained. In the emulsion of the present invention, 20 to 50% by weight is preferable for further stabilization.
- polymerization initiator examples include persulfates such as ammonium persulfate, potassium persulfate and sodium persulfate, organic peroxides such as benzoyl peroxide, cumene hydroperoxide and tert-butyl hydroperoxide, Hydrogen peroxide etc. can be mentioned, radical polymerization using only these peroxides, or reducing agents such as the above-mentioned peroxides and ascorbic acid, metal salts of formaldehyde sulfoxylate, sodium thiosulfate, ferric chloride, etc.
- persulfates such as ammonium persulfate, potassium persulfate and sodium persulfate
- organic peroxides such as benzoyl peroxide, cumene hydroperoxide and tert-butyl hydroperoxide
- Hydrogen peroxide etc. can be mentioned, radical polymerization using only these peroxides, or reducing agents such as the above-mentione
- a redox polymerization initiator system in combination with azo polymerization initiators such as 4,4′-azobis (4-cyanovaleric acid) and 2,2′-azobis (2-amidinopropane) dibasic acid. These can be used singly or in combination.
- the emulsifier examples include anionic surfactants, nonionic surfactants, cationic surfactants, and zwitterionic surfactants, but from the applicability to the composition of the present invention. It is desirable to use an anionic surfactant and a nonionic surfactant, each of which can be used alone or in combination of two or more.
- anionic surfactant examples include higher fatty acid salts such as sodium oleate, alkylaryl sulfonates such as sodium dodecylbenzene sulfonate, alkyl sulfate esters such as sodium lauryl sulfate, and polyoxyethylene lauryl ether.
- Polyoxyethylene alkyl ether sulfates such as sodium sulfate, polyoxyethylene alkylaryl ether sulfates such as sodium polyoxyethylene nonylphenyl ether sulfate, sodium monooctyl sulfosuccinate, sodium dioctyl sulfosuccinate, polyoxyethylene lauryl sulfosuccinic acid Examples thereof include alkylsulfosuccinic acid ester salts such as sodium and derivatives thereof.
- nonionic surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether and polyoxyethylene stearyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether and other polyoxyethylene alkyl ethers.
- Sorbitan higher fatty acid esters such as oxyethylene alkylphenyl ethers, sorbitan monolaurate, sorbitan monostearate, sorbitan trioleate, polyoxyethylene sorbitan higher fatty acid esters such as polyoxyethylene sorbitan monolaurate, polyoxyethylene mono Polyoxyethylene higher fatty acid esters such as laurate and polyoxyethylene monostearate, oleic acid monoglyceride, stearic acid monoglyceride Glycerine higher fatty acid esters and the like, other, polyoxyethylene - can be exemplified polyoxypropylene block copolymers and the like.
- reactive surfactants can be mentioned as surfactants other than those exemplified above.
- examples include alkylsulfosuccinic acid alkenyl ether salt systems, alkylsulfosuccinic acid alkenyl ester salt systems, methylene bispolyoxyethylene alkylphenyl alkenyl ether sulfate salt systems, alkylalkenyl succinic acid ester salt systems, polyoxyalkylene (meth) acrylates.
- Sulfate ester polyoxyalkylene alkyl ether aliphatic unsaturated dicarboxylic acid ester salt, (meth) acrylic acid sulfoalkyl ester salt, dihydroxyalkyl (meth) acrylate sulfate ester salt, mono or di (glycerol- 1-alkylphenyl-3-allyl-2-polyoxyalkylene ether) phosphate ester-based, polyoxyalkylene alkylphenyl ether (meth) acrylate-based reactive surfactant It can be exemplified.
- the general addition amount of the surfactants exemplified as these emulsifiers is 0.1 to 20% by weight with respect to the total amount of the essential monomer components described above, but the stability of the composition of the present invention and the aforementioned Considering printability, 1 to 15% by weight is preferable.
- the surfactant having fluidity (2) is added separately from the above emulsifier, and indicates a liquid or slurry surfactant having fluidity at room temperature of 23 ° C. It is a mixture of one or more selected from anionic surfactants, nonionic surfactants, silicon surfactants, and fluorine surfactants.
- the surfactant not only improves the penetrability of the printing ink and prevents ink bleeding, but also improves the stability of the composition and the leveling property when applied to the substrate, and the antifoaming property. Since an effect such as improvement is obtained, it is an essential component for the composition of the present invention.
- anionic surfactants include higher fatty acid salts such as sodium oleate, alkylaryl sulfonates such as sodium dodecylbenzene sulfonate, alkyl sulfate salts such as sodium lauryl sulfate, polyoxyethylene lauryl ether sodium sulfate Polyoxyethylene alkyl ether sulfates such as sodium polyoxyethylene alkylaryl ether sulfates such as sodium polyoxyethylene nonylphenyl ether sulfate, sodium monooctyl sulfosuccinate, sodium dioctyl sulfosuccinate, sodium polyoxyethylene lauryl sulfosuccinate, etc.
- alkylsulfosuccinic acid ester salts examples thereof include alkylsulfosuccinic acid ester salts and derivatives thereof.
- the alkyl chain preferably has 4 to 18 carbon atoms
- the polyoxyethylene chain preferably has 4 to 22 oxyethylene as a repeating unit.
- nonionic surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether and polyoxyethylene stearyl ether, polyoxyethylene such as polyoxyethylene octylphenyl ether and polyoxyethylene nonielphenyl ether.
- Sorbitan higher fatty acid esters such as alkylphenyl ethers, sorbitan monolaurate, sorbitan monostearate, sorbitan trioleate, polyoxyethylene sorbitan higher fatty acid esters such as polyoxyethylene sorbitan monolaurate, polyoxyethylene monolaurate , Polyoxyethylene higher fatty acid esters such as polyoxyethylene monostearate, oleic acid monoglyceride, stearic acid monoglyceride, etc. Glycerine higher fatty acid esters, other polyoxyethylene - polyoxypropylene block copolymers and the like.
- the alkyl chain preferably has 2 to 22 carbon atoms
- the polyoxyethylene chain preferably has 2 to 22 oxyethylene repeating units
- the polyoxypropylene chain has 1 to 20 oxypropylene repeating units.
- silicone surfactants include dimethyl silicon, amino silane, acrylic silane, vinyl benzyl silane, vinyl benzicyl amino silane, glycid silane, mercapto silane, dimethyl silane, polydimethyl siloxane, polyalkoxy siloxane, hydrogen modified siloxane, vinyl modified.
- alkylene oxide-modified siloxane is exemplified as one having high applicability to the composition of the present invention, and a copolymer resin with a (meth) acrylic acid alkyl ester compound in which the skeleton is further incorporated is applicable. Is higher and more preferable.
- fluorosurfactant known ones can be used.
- fluorosurfactant known ones can be used.
- the addition amount of the surfactant is preferably an addition amount that does not impair the printing properties, tackiness and the like on the coating film, and is 0.1 to 10% by weight based on the total amount of the composition of the present invention. Is preferred. When the addition amount is 0.1% by weight or less, the composition lacks stability or the effects such as leveling properties are reduced. In addition, when the content is 10% by weight or more, the ink absorption ability is remarkably lowered to cause bleeding and repelling, and the coating film strength tends to be remarkably lowered. 5% by weight is more preferred.
- the organic solvent (3) provides an effect of preventing skinning due to drying of the composition when the composition of the present invention is applied by a coating method described later.
- An essential ingredient When no additive is added, dry foreign matter accumulates on the coating equipment during continuous coating, resulting in adhesion of foreign matter on the coating film, deterioration of the flatness of the coating film, and deterioration of the image quality of the ink print. There is a fear.
- the properties required for the organic solvent are preferably those having miscibility with an aqueous medium and a boiling point of 150 to 300 ° C. The reason for this is that the effect of preventing skinning cannot be obtained when the boiling point is 150 ° C. or lower, and when 300 ° C. or higher, the drying property deteriorates and the ink absorbability tends to decrease, or tackiness tends to be exhibited. .
- organic solvent examples include alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, phenyl ether, ethylene glycol Monobenzyl ether, ethylene glycol monoethyl hexyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether Ethers such as ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropylene
- the addition amount of the organic solvent is preferably such that it does not impair the printing properties and tackiness of the coating film, and is preferably 1 to 20% by weight based on the total amount of the composition of the present invention.
- the addition amount is less than 1% by weight, the effect of preventing skinning cannot be obtained.
- it exceeds 20% by weight the ink absorption ability is remarkably lowered to cause bleeding and repellency, or the coating film strength is significantly lowered and the transportability of the coated substrate is lowered due to the appearance of the tackiness of the coating film. There is a tendency.
- the transparent resin layer of the present invention is obtained by coating the composition of the present invention on a supporting substrate such as glass, polyethylene terephthalate film, polycarbonate film, cycloolefin copolymer film, polyimide film, polyethylene naphthalate film, and drying.
- the coating method includes spray coating, spin coating, die coating, gravure coating, knife coating, dip coating, comma coating, kiss coating, curtain coating, air knife coating, blade coating, reverse roll coating, slit coating, etc.
- a drying method any of an in-line coating method and an offline coating method in which a hot air dryer is arranged can be applied.
- the transparent resin layer of the present invention is excellent in transparency because the number average particle diameter of the resin constituting the (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion is nano-sized.
- the transparent resin layer formed using the transparent resin layer composition in this invention draws an inkjet ink on it, for example, a color filter, a transparent conductive film, a surface protection film with a decoration, etc. It is suitable for obtaining a display element such as a liquid crystal display device, an EL display device, a touch panel, or the like.
- the ink-jet ink that has landed sufficiently is received, the shape after drying is stabilized while controlling the droplet spreading diameter, and the transparency is excellent. Therefore, the display element constituted thereby gives a clear image.
- Plane observation view showing the spread of dots at one dot Plan view showing the dot drawing order of 9-drop pixels
- Plane observation diagram showing a good state of a pixel consisting of 9 drops
- Plane observation diagram showing the state where the tear of the pixel consisting of 9 drops has occurred
- Plan view showing pixels consisting of 9 squares
- 3D image analysis diagram showing that pixels are formed in good condition
- 3D image analysis diagram showing a state in which pixels are connected by the outflow of resin
- ⁇ Glass transition temperature> The resin emulsions obtained in the following examples and comparative examples were spin-coated on a glass substrate and dried at 70 ° C. for 30 minutes. Measurement was performed using a differential scanning calorimeter.
- the autocorrelation function obtained by the dynamic light scattering method was analyzed by the cumulant method to obtain the number average particle size.
- a transparent resin layer composition having the composition shown above was spin-coated on a glass substrate and dried at 70 ° C. for 3 minutes to obtain a coated substrate. Then, another glass substrate was bonded to the coated surface, and 1 kg The weight was placed and left for 5 minutes, and the glass substrate was peeled off. At this time, if it can be peeled off, it was marked as ⁇ , and if it could not be peeled off, it was marked as x.
- a substrate with a transparent resin layer having a film thickness of 10 ⁇ m obtained by the same method as above was measured with U-4000 manufactured by Hitachi High-Tech Fielding Co., Ltd., using the substrate itself as a reference with a wavelength of 400 nm.
- ⁇ Contact angle measurement> Place a substrate with a transparent resin layer with a film thickness of ⁇ m obtained in the same manner as above on a table that is kept horizontal, drop 0.5 ⁇ l of ethyl carbitol acetate (organic solvent: ECA) droplets from the top, The contact angle 1 second after landing was measured using a high-speed contact angle meter OCAH-200 system manufactured by Eihiro Seiki Co., Ltd.
- the ECA has a thickness of about 10 ⁇ m as shown in FIG.
- the spread area was observed by drawing with one dot every 200 ⁇ m pitch. Those having a dot system of 80 ⁇ m or less were regarded as good wet spread areas.
- the dot system, the pixel shape stability, and the receptive performance satisfying two of the three items were evaluated as ⁇ .
- the transparent resin layer composition having the composition shown above is continuously applied to a 300 mm glass substrate at 280 mm without a head cleaning operation. And repeated.
- the target number of glass substrates coated at 280 ⁇ mm is ⁇ when the number is 20 or more, ⁇ when the number is 10 or more and 20 or less continuously, and ⁇ when the number is 10 or less continuously.
- Emulsify 160 g of that and 200 g of pure water are charged into a 1500 mL flask equipped with a stirrer, reflux condenser, dropping funnel, nitrogen inlet tube and thermometer, and the remaining 627 g of the pre-emulsified liquid is charged into the dropping funnel. After raising the temperature to 70 to 80 ° C. and holding for 30 minutes in an atmosphere, reserve from the dropping funnel Continuously added dropwise over of liquid 3 hours to terminate the polymerization and stirring continued After completion of the dropwise 5 hours. After cooling to room temperature, the solid content concentration was measured, and pure water was added so that the solid content concentration was 40% to obtain a resin emulsion 1.
- the Tg of the resin contained in the obtained resin emulsion 1 was 41 ° C.
- the particle diameter of the resin particles in the emulsion was 40 nm
- the weight average molecular weight Mw 300,000.
- the remaining 630 g of the preliminary emulsion was charged into a dropping funnel and heated to 70-80 ° C. under a nitrogen atmosphere and maintained for 30 minutes, and then the preliminary emulsion was added from the dropping funnel for 3 hours.
- the solution was continuously dropped over a period of 5 hours after the dropping was completed, and the polymerization was terminated by stirring. After cooling to room temperature, the solid content concentration was measured, and pure water was added so that the solid content concentration was 40% to obtain a resin emulsion 2.
- the Tg of the resin contained in the obtained resin emulsion 2 was 41 ° C.
- the particle size of the resin particles in the emulsion was 38 nm
- the weight average molecular weight Mw 5800000.
- Example 5 (Synthesis Examples 5 to 7) In the same manner as in Example 1 in Table 2, methyl methacrylate and ethyl acrylate were blended.
- polymerization was performed in the same manner as described in Synthesis Example 1, and resin emulsions 5 to 7 was obtained.
- the glass transition temperature, particle diameter, and weight average molecular weight were measured for each. The results are shown in Examples 5 to 7 in Table 2.
- Example 1 61.3 g of the resin emulsion 1 obtained in Synthesis Example 1, (2) 0.5 g of Emulgen 103 manufactured by Kao Corporation, (3) 10.0 g of Solfine EP manufactured by Showa Denko KK, and (4) pure 28.2 g of water was weighed, stirred and mixed for 30 minutes or more, and subjected to pressure filtration with a 1.0 ⁇ m filter at 0.5 kg / cm 2 to obtain a desired transparent resin layer composition. Next, using this, a glass substrate Corning EX-G (glass plate thickness 0.75 mm) manufactured by Corning Co., Ltd. was applied by slit coating so that the film thickness after drying was about 10 ⁇ m, and was applied on a hot plate at 70 ° C. And dried for 5 minutes to obtain a glass substrate with a transparent resin layer. The film thickness of the transparent resin layer was 11 ⁇ m and the surface was not tacky. Further, the transmittance at a wavelength of 400 nm was 92%.
- the glass substrate with the transparent resin layer obtained as described above was placed on a table that was kept horizontal, 0.5 ⁇ l of ECA droplets were dropped from the top, and the contact angle after 1 second from the landing was measured. It was 45 °.
- the ECA is drawn at one dot every 200 ⁇ m pitch.
- the spreading area was observed.
- the dot diameter immediately after drawing was 67 ⁇ m.
- the dots are drawn with the center-to-center distance being 30 ⁇ m apart in the X and Y directions with respect to the first dot, and this is repeated continuously to draw nine drops. Pixels were formed. Thereafter, when the sample was dried at 60 ° C. for 5 minutes and observed with a microscope, the pixel shape was maintained as shown in FIG.
- FIG. 1 the pixels of FIG. 1 were taken as one square, and as shown in FIG. 5, a further 9 squares were drawn so as to be adjacent to each other, thereby forming a total of 9 square pixels. Since the landscape as shown in FIG. 6 was observed from the 3D image analysis using the optical interference type surface roughness meter immediately after that, the grids were not connected by the outflow of the resin, and the grids were neatly arranged. ⁇ .
- the coating film made from the composition shown in Example 1 has a high ability as the receiving layer. It was set as ⁇ evaluation judged to be a thing.
- Example 1 Furthermore, the operation of coating the composition shown in Example 1 with a 280 mm wide slit coater head on a 300 ⁇ mm glass substrate at 280 ⁇ mm was repeated without a head cleaning operation. Since 20 or more sheets could be continuously coated at the target 280 ⁇ mm, it was evaluated as “Good”.
- Examples 2 to 10 Transparent resin layer compositions according to Examples 2 to 10 were obtained in the same manner as in Example 1 except that (1) resin emulsions 2 to 10 obtained in Synthesis Examples 2 to 10 were used, respectively. . Next, using these, each glass substrate with a transparent resin layer was obtained in the same manner as in Example 1. Various evaluations were performed in the same manner as in Example 1, and the evaluation results are shown in Table 2.
- Examples 11, 12, and 13 A transparent resin layer composition was obtained by applying composition A in Example 11, composition B in Example 12, and composition C in Example 13 in the composition described in Table 1 above. Next, using these, each glass substrate with a transparent resin layer was obtained in the same manner as in Example 1. And evaluation was implemented similarly to Example 1, and the evaluation result was described in Table 2.
- the remaining 1123 g of the preliminary emulsion was charged into the dropping funnel, heated to 70-80 ° C. under a nitrogen atmosphere, and held for 30 minutes.
- the emulsion was continuously dropped from the dropping funnel over 3 hours, and stirred for 5 hours after the dropping was completed to complete the polymerization.
- the solid content concentration was measured, and pure water was added so that the solid content concentration was 40% to obtain a resin emulsion.
- the Tg of the resin contained in the obtained resin emulsion was 20 ° C.
- the particle diameter of the resin particles in the emulsion was 50 nm
- the weight average molecular weight Mw 530000.
- the substrate was placed on a table that was kept horizontal as described above, 0.5 ⁇ l of ECA droplet was dropped from the top, and the contact angle one second after landing was measured to be 43 °.
- the ECA is drawn at one dot every 200 ⁇ m pitch.
- the spreading area was observed.
- the dot diameter immediately after drawing was 60 ⁇ m.
- the dots are drawn with the center-to-center distance being 30 ⁇ m apart in the X and Y directions with respect to the first dot, and this is repeated continuously to draw nine drops. Pixels were formed. Thereafter, when the sample was dried at 60 ° C. for 5 minutes and observed with a microscope, the pixel was torn as shown in FIG.
- FIG. 1 the pixels of FIG. 1 were taken as one square, and as shown in FIG. 5, eight more squares were drawn so as to be adjacent to form a total of nine square pixels. From the 3D image analysis using the optical interference type surface roughness meter immediately after that, as shown in FIG. 7, the grids were connected by the outflow of the resin.
- the dot diameter was 60 ⁇ m, but the pixel shape stability was x and the receptive performance was x. Therefore, the coating film made from the composition shown in Comparative Example 1 has the ability as a receptive layer. X was evaluated as low.
- Comparative Example 1 when the composition shown in Comparative Example 1 was applied to a 300 ⁇ mm glass substrate at 280 ⁇ mm using an apparatus provided with a 280 mm wide slit coater head, the operation was repeated without a head cleaning operation. Since the number of substrates that could be continuously coated at a target of 280 mm was 10 or less, it was evaluated as x.
- Comparative Example 2 A transparent resin layer composition according to Comparative Example 2 was obtained in the same manner as Comparative Example 1 except that a resin emulsion having a monomer composition described in Comparative Example 2 of Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. And when evaluation similar to the comparative example 1 was implemented, since the transmittance
- the coating film made from the composition shown in Comparative Example 2 was evaluated as x evaluation that was judged to have a low ability as a receiving layer.
- coating property evaluation was performed. As a result, the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 20 or more, so it was rated as “Good”.
- Comparative Example 3 A transparent resin layer composition according to Comparative Example 3 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 3 of Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. Then, when the same evaluation as in Comparative Example 1 was performed, the dot diameter was as small as 53 ⁇ m. However, the pixel breaks as shown in FIG. 4 and the connections between the squares as shown in FIG. 7 were observed. The pixel shape stability and the acceptance performance evaluation were evaluated as x. From the above evaluation results, the coating film made from the composition shown in Comparative Example 3 was evaluated as x evaluation that was judged to have low ability as a receiving layer.
- coating property evaluation was performed, and the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 10 or less.
- Comparative Example 4 A transparent resin layer composition according to Comparative Example 4 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 4 in Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. When the same evaluation as in Comparative Example 1 was performed, the dot diameter was as large as 110 ⁇ m, and the pixels and grids as shown in FIGS. 2 and 5 could not be drawn. The evaluation was x, and the coating film made from the composition shown in Comparative Example 4 was evaluated as x, which was judged to have a low ability as a receiving layer.
- coating property evaluation was performed. As a result, the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 20 or more.
- Comparative Example 7 A transparent resin layer composition according to Comparative Example 7 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 7 in Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. Then, when the same evaluation as in Comparative Example 1 was performed, the dot diameter was 62 ⁇ m and the pixel shape of nine overlapping pixels was maintained. Since the eyes could not be drawn, the acceptance performance was set to x. From the above evaluation results, the coating film made from the composition shown in Comparative Example 7 was evaluated as ⁇ evaluation that was judged to be moderate as the receiving layer having a lower ability than those described in the Examples.
- coating property evaluation was performed. As a result, the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 20 or more, so it was rated as “Good”.
- composition D in comparative example 8 composition E in comparative example 9, composition F in comparative example 10, composition G in comparative example 11, and composition 12 in comparative example 12
- Composition H was applied to obtain a transparent resin layer composition.
- each glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1.
- evaluation is implemented similarly to the comparative example 1, the evaluation result is described in Table 2, and the evaluation reason is described below.
- the coating film has tackiness, and the shape of the pixel that overlaps 9 drops is as shown in FIG. 4, so that the pixel shape stability is indicated as x, and further, the connection between the squares is visible as shown in FIG. Therefore, the receiving performance was evaluated as x, and the receiving layer performance was evaluated as x.
- the dot diameter is as large as 81 ⁇ m, the coating film surface is not uniform, and some repellency is observed on the dots, a pixel of a certain size cannot be drawn depending on the position of the square, and 9 drops overlap Since the shape of the pixel was as shown in FIG. 4, the pixel shape stability was evaluated as x, and since a slight connection was observed between the cells as shown in FIG. From the above results, the receiving layer performance was evaluated as x evaluation.
- Comparative Example 11 the coating film has tackiness, and the shape of the pixel that overlaps 9 drops is as shown in FIG. 4, so that the pixel shape stability is x, and further, the pixels are connected as shown in FIG. The acceptability was marked with x. From the above results, the receiving layer performance was evaluated as x evaluation.
- Comparative Example 12 the coating film has tackiness, and the shape of the pixel that overlaps 9 drops is as shown in FIG. 4, so that the pixel shape stability is x, and further, the pixels are connected as shown in FIG. The acceptability was marked with x. From the above results, the receiving layer performance was evaluated as x evaluation.
- the target number of substrates that could be continuously coated at 280 mm was 10 to 20 Since it was a sheet, since Comparative Example 8, 9, and 12 were 10 sheets or less, it was set as x evaluation in ⁇ evaluation.
- a glass substrate Corning EX-G glass plate thickness 0.75 mm
- the film was vacuum-dried at 400 Pa for 30 seconds and then heat-dried on a hot plate at 70 ° C. for 5 minutes to obtain a glass substrate with a transparent resin layer.
- the film thickness of the transparent resin layer was 11 ⁇ m and the surface was not tacky. Further, the transmittance at a wavelength of 400 nm was 88%.
- the substrate was placed on a table that was kept horizontal as described above, 0.5 ⁇ l of ECA droplet was dropped from the top, and the contact angle one second after landing was measured to be 32 °.
- the ECA is drawn at one dot every 200 um pitch.
- the spreading area was observed.
- the dot diameter immediately after drawing was 91 ⁇ m.
- coating property evaluation was performed. As a result, the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 20 or more.
- coating property evaluation was performed. As a result, the number of substrates that could be continuously coated at a target of 280 ⁇ mm was 20 or more.
- MMA Methyl methacrylate
- EA Ethyl acrylate
- BA Butyl acrylate
- EHMA 2-ethylhexyl methacrylate
- LMA Lauryl methacrylate
- St Styrene
- Tg Glass transition temperature
- Mw Weight average molecular weight
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Abstract
Description
下記の実施例および比較例で得られた樹脂エマルションまたは樹脂溶液1gをガラスフィルター[重量:W0(g)]に含浸させて秤量し[W1(g)]、105℃にて2時間加熱した後の重量[W2(g)]から次式より求めた。
固形分濃度(重量%)=100×(W2-W0)/(W1-W0) <Concentration of solid content>
After impregnating 1 g of the resin emulsion or resin solution obtained in the following Examples and Comparative Examples into a glass filter [weight: W0 (g)] and weighing [W1 (g)], and heating at 105 ° C. for 2 hours From the weight [W2 (g)] of
Solid content concentration (% by weight) = 100 × (W2-W0) / (W1-W0)
下記の実施例および比較例で得られた樹脂エマルションをガラス基板上にスピンコートし、70℃で30分間乾燥した後に得られた塗膜を用いて、エスアイアイ・ナノテクノロジー社製EXSTAR-6000 DSC示差走査熱量計を用いて測定した。 <Glass transition temperature>
The resin emulsions obtained in the following examples and comparative examples were spin-coated on a glass substrate and dried at 70 ° C. for 30 minutes. Measurement was performed using a differential scanning calorimeter.
下記の合成例で得られた樹脂エマルションを1g採取し、純水を加えて5gとした後に大塚電子社製のFPAR-1000を用いて測定した。ここでは、動的光散乱法により得られる自己相関関数をキュムラント法で解析して数平均粒子径を求めた。 <Particle size measurement>
1 g of the resin emulsion obtained in the following synthesis example was collected and added with pure water to make 5 g, and then measured using an FPAR-1000 manufactured by Otsuka Electronics Co., Ltd. Here, the autocorrelation function obtained by the dynamic light scattering method was analyzed by the cumulant method to obtain the number average particle size.
下記の実施例および比較例で得られた樹脂エマルション50mg採取してテトラヒドロフラン(THF)5mLを添加、溶解させた後にTHFを溶離液として用いたゲル・パーミュエーション・クロマトグラフィー法(GPC法)にて標準ポリスチレン換算値として重量平均分子量(Mw)を求めた。測定装置として東ソー社製高速液体クロマトグラフHLC-8220型を用い、カラムにはTSKgel SuperH4000、3000、2000、2000の順で接続されたカラムシステムを使用し、RI検出器を用いて測定した。 <Molecular weight>
50 mg of the resin emulsions obtained in the following Examples and Comparative Examples were collected, and 5 mL of tetrahydrofuran (THF) was added and dissolved, followed by gel permeation chromatography method (GPC method) using THF as an eluent. The weight average molecular weight (Mw) was determined as a standard polystyrene equivalent value. A high-performance liquid chromatograph HLC-8220 manufactured by Tosoh Corporation was used as a measuring device, and a column system connected in the order of TSKgel SuperH4000, 3000, 2000, 2000 was used as a column, and measurement was performed using an RI detector.
本発明の樹脂の性能を明確にするために以下の組成比を固定して評価を実施したが、各構成物およびその組成比は本発明において限定されるものではない。
下記の合成例で得られた樹脂エマルション(合成例1:(1))61.3g、(2)花王社製エマルゲン103(流動性界面活性剤:ポリオキシエチレンラウリルエーテル)0.5g、(3)昭和電工社製ソルファインEP(有機溶剤:エチル-3-エトキシプロピオネート)10.0g、(4)純水28.2gを秤量し、30分以上攪拌・混合した。
この操作を基に下表のような組成物を調製して、実施例11~13、及び比較例8~12で使用した。なお、組成Hにおいては、(3)成分を東京化成製テトラエチレングリコールに変更した。 <Preparation of transparent resin layer composition>
In order to clarify the performance of the resin of the present invention, evaluation was carried out with the following composition ratios fixed, but each component and its composition ratio are not limited in the present invention.
Resin emulsion obtained in the following synthesis example (Synthesis example 1: (1)) 61.3 g, (2) Emulgen 103 (fluid surfactant: polyoxyethylene lauryl ether) manufactured by Kao Corporation, (3 ) 10.0 g of Solfine EP (organic solvent: ethyl-3-ethoxypropionate) manufactured by Showa Denko KK and (4) 28.2 g of pure water were weighed, and stirred and mixed for 30 minutes or more.
Based on this operation, compositions as shown in the following table were prepared and used in Examples 11 to 13 and Comparative Examples 8 to 12. In composition H, component (3) was changed to tetraethylene glycol manufactured by Tokyo Chemical Industry.
上記に示す配合からなる透明性樹脂層組成物をガラス基板上にスピンコートし、70℃で3分間乾燥して塗工基板を得た後、塗工面にその他のガラス基板を貼り合わせ、1Kgの錘を乗せて5分間放置し、ガラス基板の引き剥がしを行った。この時、引き剥がすことが出来れば○、引き剥がすことが出来なければ×とした。 <Tackiness>
A transparent resin layer composition having the composition shown above was spin-coated on a glass substrate and dried at 70 ° C. for 3 minutes to obtain a coated substrate. Then, another glass substrate was bonded to the coated surface, and 1 kg The weight was placed and left for 5 minutes, and the glass substrate was peeled off. At this time, if it can be peeled off, it was marked as ◯, and if it could not be peeled off, it was marked as x.
上記に示す配合からなる透明性樹脂層組成物8.5mLをガラス基板上で回転数200rpmにてスピンコートし、70℃で3分間乾燥して得られた塗工基板を作製した後、一部を削り取ることで出来る段差を小坂研究所社製ET-4000AKを用いて測定した。 <Film thickness measurement>
After producing a coated substrate obtained by spin-coating 8.5 mL of the transparent resin layer composition having the above composition on a glass substrate at a rotation speed of 200 rpm and drying at 70 ° C. for 3 minutes, The level difference that can be obtained by scraping the surface was measured using an ET-4000AK manufactured by Kosaka Laboratory.
上記と同様な方法で得られる膜厚が10μmの透明樹脂層付き基板を日立ハイテクフィールディング社製U-4000にて波長400nm光で基板自身をリファレンスとして測定した。 <Light transmittance measurement>
A substrate with a transparent resin layer having a film thickness of 10 μm obtained by the same method as above was measured with U-4000 manufactured by Hitachi High-Tech Fielding Co., Ltd., using the substrate itself as a reference with a wavelength of 400 nm.
上記と同様な方法で得られる膜厚μmの透明性樹脂層付き基板を水平が保たれている台に置き、上部より0.5μlのエチルカルビトールアセテート(有機溶剤:ECA)液滴を落とし、着地後から1秒後の接触角について英弘精機社製高速度接触角計OCAH-200システムを用いて測定した。 <Contact angle measurement>
Place a substrate with a transparent resin layer with a film thickness of μm obtained in the same manner as above on a table that is kept horizontal, drop 0.5 μl of ethyl carbitol acetate (organic solvent: ECA) droplets from the top, The
コニカミノルタ製インクジェットヘッドKM512M(14pl吐出可能なノズル512穴を装着)が装備されたインクジェット装置を用いて、図1に示すようにECAを上記の透明性樹脂層組成物が10μm程度の膜厚となるようにスリットコーターにて塗工されたガラス基板上に200μmピッチ毎に1打点で描画して拡がり領域を観察した。ドット系が80μm以下のものが良好な濡れ広がり領域とした。 <Dot diameter>
Using an inkjet apparatus equipped with a Konica Minolta inkjet head KM512M (equipped with a nozzle that can eject 14 pl), the ECA has a thickness of about 10 μm as shown in FIG. On the glass substrate coated with the slit coater, the spread area was observed by drawing with one dot every 200 μm pitch. Those having a dot system of 80 μm or less were regarded as good wet spread areas.
続いて、図2に示すように1ドット目に対して中心間距離をXおよびY方向で各50μmとなるように離して4ドットを描画し、さらに各ドット間を埋めるように繰り返し連続して描画することで9滴重なる画素を形成した。その後、60℃で5分間乾燥させた後に倍率300倍の顕微鏡観察した際、図3の例のように画素形状が保たれていれば○、図4の例のように画素形状が保たれていなければ×とした。なお、図4の×評価の例では、図2に示したドット5、6、7~9の部分で断裂した状態を示している。 <Pixel shape stability>
Subsequently, as shown in FIG. 2, four dots are drawn with the distance between the centers to be 50 μm in the X and Y directions with respect to the first dot, and repeated continuously so as to fill the space between the dots. Nine drops of overlapping pixels were formed by drawing. Thereafter, when the sample was dried at 60 ° C. for 5 minutes and observed with a microscope at a magnification of 300 times, if the pixel shape was maintained as in the example of FIG. 3, the pixel shape was maintained as in the example of FIG. Otherwise, it was marked as x. Note that the x evaluation example in FIG. 4 shows a state where the
次に、図2の画素を1マスとして、図5に示すように隣接させて更に8マス描画することで、合計9マスの画素を形成させた。この時、Veeco社製光干渉式表面粗さ計を用いた3D画像解析により、マス目が整然と整っている場合は評価を○(図6)、マス目間が溶剤溶解によって起こる樹脂の流出によって連結している場合は評価を×(図7)、その間を△とした。 <Acceptance performance>
Next, assuming that the pixels in FIG. 2 are one square, and further adjacent eight squares are drawn as shown in FIG. 5, pixels in a total of nine squares are formed. At this time, when 3D image analysis using an optical interference type surface roughness meter manufactured by Veeco was used, the evaluation was ○ when the cells were neatly arranged (FIG. 6). In the case of connection, the evaluation is x (FIG. 7), and the interval between them is Δ.
上記の評価のうち、ドット径が80μm以下でかつ、画素形状安定性が○、受容性能が○のものを本発明の組成物から造られる塗膜が受容層として能力の高いものとして○評価を、ドット系、画素形状安定性、受容性能の3項目のうち2つを満たすものを△、2つ以下のものは能力が低いものとして×評価とした。 <Receiving layer performance>
Among the above evaluations, a film having a dot diameter of 80 μm or less, a pixel shape stability of ○, and a receptive performance of ○ is evaluated as having a high ability as a coating layer made from the composition of the present invention. The dot system, the pixel shape stability, and the receptive performance satisfying two of the three items were evaluated as Δ.
上記に示す配合からなる透明性樹脂層組成物を280mm幅のスリットコーターヘッドが配された装置を用い、300□mmのガラス基板上に280□mmで塗工する操作をヘッドクリーニング操作無しに連続して繰り返し行った。ここで目的とする280□mmで塗工出来ているガラス基板の枚数が連続して20枚以上では○、連続して10枚以上20枚以下では△、連続して10枚以下では×とした。 <Coating property>
Using a device with a slit coater head having a width of 280 mm, the transparent resin layer composition having the composition shown above is continuously applied to a 300 mm glass substrate at 280 mm without a head cleaning operation. And repeated. Here, the target number of glass substrates coated at 280 □ mm is ○ when the number is 20 or more, Δ when the number is 10 or more and 20 or less continuously, and × when the number is 10 or less continuously. .
表2の実施例1に示す組成(重量比)となるように、メタクリル酸メチル175.3g(1.75mol)、アクリル酸エチル175.3g(1.75mol)、重合開始剤として過硫酸アンモニウム16.0g(0.07mol)、乳化剤としてラテムルPD-104(花王社製:ポリオキシアルキレンアルケニルエーテル硫酸アンモニウム)36.5g(モノマー総重量に対して10重量%)、純水400gをビーカーに仕込みホモジナイザーで予備乳化させ、その内の160g及び純水200gを攪拌機、還流冷却器、滴下ロート、窒素導入管及び温度計を備えた1500mLフラスコ中に、また、予備乳化液の残り627gを滴下ロートに仕込み、窒素雰囲気下で70~80℃に昇温させて30分間保持した後、滴下ロートより予備乳化液を3時間かけて連続滴下し、滴下終了後5時間継続して攪拌して重合を終結させた。室温に冷却後、固形分濃度を測定し、その固形分濃度が40%になるように純水を加えて、樹脂エマルション1を得た。得られた樹脂エマルション1に含まれる樹脂のTgは41℃、エマルション中の樹脂粒子の粒子径は40nm、重量平均分子量Mw=300000であった。 (Synthesis Example 1)
175.3 g (1.75 mol) of methyl methacrylate, 175.3 g (1.75 mol) of ethyl acrylate, and ammonium persulfate as a polymerization initiator so that the composition (weight ratio) shown in Example 1 of Table 2 is obtained. 0g (0.07 mol), Latemul PD-104 (manufactured by Kao Corporation: polyoxyalkylene alkenyl ether ammonium sulfate) as an emulsifier 36.5 g (10% by weight based on the total monomer weight), 400 g of pure water were charged into a beaker and preliminarily prepared with a homogenizer. Emulsify, 160 g of that and 200 g of pure water are charged into a 1500 mL flask equipped with a stirrer, reflux condenser, dropping funnel, nitrogen inlet tube and thermometer, and the remaining 627 g of the pre-emulsified liquid is charged into the dropping funnel. After raising the temperature to 70 to 80 ° C. and holding for 30 minutes in an atmosphere, reserve from the dropping funnel Continuously added dropwise over of
表2の実施例2に示す組成となるように、メタクリル酸メチル175.3g(1.75mol)、アクリル酸エチル175.3g(1.75mol)、過硫酸アンモニウム8.0g(0.04mol)、ラテムルPD-104(花王社製)36.5.g(モノマー総重量に対して10重量%)、純水400gをビーカーに仕込みホモジナイザーで予備乳化させ、その内の160g及び純水200gを攪拌機、還流冷却器、滴下ロート、窒素導入管及び温度計を備えた1500mLフラスコ中に、また、予備乳化液の残り630gを滴下ロートに仕込み、窒素雰囲気下で70~80℃に昇温させて30分間保持した後、滴下ロートより予備乳化液を3時間かけて連続滴下し、滴下終了後5時間継続して攪拌して重合を終結させた。室温に冷却後、固形分濃度を測定し、その固形分濃度が40%になるように純水を加えて、樹脂エマルション2を得た。得られた樹脂エマルション2に含まれる樹脂のTgは41℃、エマルション中の樹脂粒子の粒子径は38nm、重量平均分子量Mw=580000であった。 (Synthesis Example 2)
In order to achieve the composition shown in Example 2 of Table 2, methyl methacrylate 175.3 g (1.75 mol), ethyl acrylate 175.3 g (1.75 mol), ammonium persulfate 8.0 g (0.04 mol), latemul PD-104 (manufactured by Kao Corporation) 36.5. g (10% by weight with respect to the total weight of monomers), 400 g of pure water was charged into a beaker and pre-emulsified with a homogenizer, and 160 g and 200 g of pure water were agitated, reflux condenser, dropping funnel, nitrogen inlet tube and thermometer. The remaining 630 g of the preliminary emulsion was charged into a dropping funnel and heated to 70-80 ° C. under a nitrogen atmosphere and maintained for 30 minutes, and then the preliminary emulsion was added from the dropping funnel for 3 hours. The solution was continuously dropped over a period of 5 hours after the dropping was completed, and the polymerization was terminated by stirring. After cooling to room temperature, the solid content concentration was measured, and pure water was added so that the solid content concentration was 40% to obtain a
表2の実施例3、4に示す組成となるように、メタクリル酸メチル、アクリル酸エチルを配合した以外は合成例1と同様に重合させて、樹脂エマルション3、4を得た。それぞれについてガラス転位温度、粒子径、重量平均分子量を測定した。その結果を表2の実施例3、4欄に記載した。 (Synthesis Examples 3 and 4)
表2の実施例1と同様にして、メタクリル酸メチル、アクリル酸エチルを配合し、実施例5においては乳化剤をラテムルPD-104からラテムルPD-104/ラテムルPD-420(花王社製:ポリオキシアルキレンアルケニルエーテル)=4:1の混合物に変更し、実施例6においてはラテムルPD-104/ラテムルPD-420=1:4の混合物に変更し、実施例7においてはラテムルPD-104/ラテムルPD-450=1:4の混合物に変更して、それぞれモノマー総重量に対して10重量%となるように配合し、それ以外は合成例1に記す方法と同様に重合させて、樹脂エマルション5~7を得た。それぞれについてガラス転位温度、粒子径、重量平均分子量を測定した。その結果を表2の実施例5~7欄に記載した。 (Synthesis Examples 5 to 7)
In the same manner as in Example 1 in Table 2, methyl methacrylate and ethyl acrylate were blended. In Example 5, the emulsifiers were Latemul PD-104 to Latemul PD-104 / Latemuru PD-420 (manufactured by Kao Corporation: Polyoxy Alkylene alkenyl ether) = 4: 1, changed to a mixture of Latem PD-104 / latemul PD-420 = 1: 4 in Example 6, and changed to a mixture of Latem PD-104 / latem PD in Example 7. The mixture was changed to a mixture of −450 = 1: 4 and blended so as to be 10% by weight with respect to the total weight of the monomers. Otherwise, polymerization was performed in the same manner as described in Synthesis Example 1, and
表2の実施例8~10に示す組成となるように、メタクリル酸メチルおよびアクリル酸ブチルまたはメタクリル酸2-エチルヘキシルを配合し、合成例1に記す方法と同様に重合させて、樹脂エマルション8~10を得た。それぞれについてガラス転位温度、粒子径、重量平均分子量を測定した。その結果を表2の実施例8~10欄に記載した。 (Synthesis Examples 8 to 10)
Methyl methacrylate and butyl acrylate or 2-ethylhexyl methacrylate were blended so as to have the compositions shown in Examples 8 to 10 in Table 2, and polymerized in the same manner as described in Synthesis Example 1 to obtain
合成例1で得られた(1)樹脂エマルション1を61.3g、(2)花王社製エマルゲン103を0.5g、(3)昭和電工社製ソルファインEPを10.0g、(4)純水28.2gを秤量し、30分以上攪拌・混合し、1.0μmフィルターで0.5kg/cm2で加圧ろ過を行って、所望の透明性樹脂層組成物を得た。次に、これを用いてコーニング社製ガラス基板コーニングEX-G(ガラス板厚0.75mm)に乾燥後膜厚が10μm程度となるようにスリットコートにて塗工し、70℃のホットプレート上で5分間熱乾燥させて透明性樹脂層付ガラス基板を得た。透明性樹脂層の膜厚は11μmでかつ表面にタック性はなかった。また、波長400nmにおける透過率は92%であった。 <Example 1>
61.3 g of the
合成例2~10で得られた(1)樹脂エマルション2~10をそれぞれ用いた以外は上述の実施例1と同様にして、実施例2~10に係る透明性樹脂層組成物をそれぞれ得た。次に、これらを用いて、実施例1と同様にして各透明性樹脂層付ガラス基板を得た。そして、実施例1と同様に各種の評価を実施し、その評価結果を表2に記した。 <Examples 2 to 10>
Transparent resin layer compositions according to Examples 2 to 10 were obtained in the same manner as in Example 1 except that (1)
上記に示す表1に記述された組成にて、実施例11においては組成A、実施例12においては組成B、実施例13においては組成Cを適用させて透明性樹脂層組成物を得た。次に、これらを用いて、実施例1と同様にして各透明性樹脂層付ガラス基板を得た。そして、実施例1と同様に評価を実施し、その評価結果を表2に記した。 <Examples 11, 12, and 13>
A transparent resin layer composition was obtained by applying composition A in Example 11, composition B in Example 12, and composition C in Example 13 in the composition described in Table 1 above. Next, using these, each glass substrate with a transparent resin layer was obtained in the same manner as in Example 1. And evaluation was implemented similarly to Example 1, and the evaluation result was described in Table 2.
表3の比較例1に示す組成となるように、メタクリル酸メチル176.2g(1.76mol)、メタクリル酸ラウリル447.8g(1.76mol)、過硫酸アンモニウム16.0g(0.07mol)、ラテムルPD-104(花王社製)64.0g(モノマー総重量に対して10重量%)、純水700gをビーカーに仕込みホモジナイザーで予備乳化させ、その内の280g及び純水280gを攪拌機、還流冷却器、滴下ロート、窒素導入管及び温度計を備えた3000mLフラスコ中に、また、予備乳化液の残り1123gを滴下ロートに仕込み、窒素雰囲気下で70~80℃に昇温させて30分間保持した後、滴下ロートより乳化液を3時間かけて連続滴下し、滴下終了後5時間継続して攪拌して重合を終結させた。室温に冷却後、固形分濃度を測定し、その固形分濃度が40%になるように純水を加えて、樹脂エマルションを得た。得られた樹脂エマルションに含まれる樹脂のTgは20℃、エマルション中の樹脂粒子の粒子径は50nm、重量平均分子量Mw=530000であった。 (Reference Synthesis Example 1)
176.2 g (1.76 mol) of methyl methacrylate, 447.8 g (1.76 mol) of lauryl methacrylate, 16.0 g (0.07 mol) of ammonium persulfate, lathemul so as to have the composition shown in Comparative Example 1 of Table 3 PD-104 (manufactured by Kao Corporation) 64.0 g (10% by weight with respect to the total weight of monomers) and 700 g of pure water were placed in a beaker and pre-emulsified with a homogenizer. Into a 3000 mL flask equipped with a dropping funnel, a nitrogen introducing tube and a thermometer, the remaining 1123 g of the preliminary emulsion was charged into the dropping funnel, heated to 70-80 ° C. under a nitrogen atmosphere, and held for 30 minutes. The emulsion was continuously dropped from the dropping funnel over 3 hours, and stirred for 5 hours after the dropping was completed to complete the polymerization. After cooling to room temperature, the solid content concentration was measured, and pure water was added so that the solid content concentration was 40% to obtain a resin emulsion. The Tg of the resin contained in the obtained resin emulsion was 20 ° C., the particle diameter of the resin particles in the emulsion was 50 nm, and the weight average molecular weight Mw = 530000.
表3の比較例2~7に示す組成となるように、メタクリル酸メチルおよび各種モノマーを配合し、参考合成例1に記す方法と同様に重合させ、各樹脂エマルションを得た。それぞれについてガラス転位温度、粒子径、重量平均分子量を測定した。その結果を表3の実施例2~7欄に記載した。 (Reference Synthesis Examples 2 to 7)
Methyl methacrylate and various monomers were blended so as to have the compositions shown in Comparative Examples 2 to 7 in Table 3, and polymerized in the same manner as described in Reference Synthesis Example 1 to obtain each resin emulsion. The glass transition temperature, particle diameter, and weight average molecular weight were measured for each. The results are shown in Examples 2 to 7 in Table 3.
窒素導入管及び還流管付き1500ml四つ口フラスコ中にメタクリル酸メチル175.3g(1.75mol)、アクリル酸エチル175.3g(1.75mol)、2,2’-アゾビス(2-メチル-ブチロニトリル)(AIBN)11.5g(0.07mol)、及びプロピレングリコールモノメチルエーテルアセテート(PGMEA)500gを仕込み、窒素雰囲気下、80~85℃で8時間、95~100℃で5時間攪拌して重合させた。室温に冷却後、その固形分を40%に調整するようにPGMEAを加えて、樹脂溶液を得た。この樹脂溶液に含まれる樹脂のガラス転位温度は41℃、重量平均分子量は50000であった。 (Reference Synthesis Example 8)
In a 1500 ml four-necked flask equipped with a nitrogen introduction tube and a reflux tube, 175.3 g (1.75 mol) of methyl methacrylate, 175.3 g (1.75 mol) of ethyl acrylate, 2,2′-azobis (2-methyl-butyronitrile) ) (AIBN) 11.5 g (0.07 mol) and propylene glycol monomethyl ether acetate (PGMEA) 500 g were charged and polymerized by stirring at 80 to 85 ° C. for 8 hours and at 95 to 100 ° C. for 5 hours in a nitrogen atmosphere. It was. After cooling to room temperature, PGMEA was added to adjust the solid content to 40% to obtain a resin solution. The resin contained in this resin solution had a glass transition temperature of 41 ° C. and a weight average molecular weight of 50,000.
表3の比較例14、15に示す組成となるように、メタクリル酸メチルおよびアクリル酸エチルを調合し、AIBNの添加量を0.07molから比較例14では0.01mol、比較例15では0.005molに変更して参考合成例8に記す方法と同様に重合させ、各樹脂溶液を得た。それぞれについてガラス転位温度、重量平均分子量を測定した。その結果を表3の比較例14、15欄に記載した。 (Reference Synthesis Examples 9 and 10)
Methyl methacrylate and ethyl acrylate were prepared so as to have the compositions shown in Comparative Examples 14 and 15 of Table 3, and the amount of AIBN added was 0.07 mol to 0.01 mol in Comparative Example 14, and 0.2 in Comparative Example 15. Polymerization was carried out in the same manner as described in Reference Synthesis Example 8 while changing to 005 mol to obtain each resin solution. The glass transition temperature and the weight average molecular weight were measured for each. The results are shown in Comparative Examples 14 and 15 in Table 3.
参考合成例1で得られた(1)樹脂エマルションを61.3g、(2)花王社製エマルゲン103を0.5g、(3)昭和電工社製ソルファインEPを10.0g、(4)純水28.2gを秤量し、30分以上攪拌・混合し、1.0μmフィルターで0.5kg/cm2で加圧ろ過を行って、所望の透明性樹脂層組成物を得た。次にこれを用いてコーニング社製ガラス基板コーニングEX-G(ガラス板厚0.75mm)に乾燥後膜厚が10μm程度となるようにスリットコートにて塗工し、その後70℃のホットプレート上で5分間熱乾燥させて透明性樹脂層付ガラス基板を得た。透明性樹脂層の膜厚は13μmでかつ表面にタック性が確認された。また、波長400nmにおける透過率は85%であった。 <Comparative Example 1>
61.3 g of the resin emulsion obtained in Reference Synthesis Example 1, (2) 0.5 g of Emulgen 103 manufactured by Kao Corporation, (3) 10.0 g of Solfine EP manufactured by Showa Denko KK, (4) Pure 28.2 g of water was weighed, stirred and mixed for 30 minutes or more, and subjected to pressure filtration with a 1.0 μm filter at 0.5 kg / cm 2 to obtain a desired transparent resin layer composition. Next, using this, it was applied to a glass substrate Corning EX-G (glass thickness 0.75 mm) manufactured by Corning by slit coating so that the film thickness after drying was about 10 μm, and then applied to a hot plate at 70 ° C. And dried for 5 minutes to obtain a glass substrate with a transparent resin layer. The film thickness of the transparent resin layer was 13 μm, and tackiness was confirmed on the surface. Further, the transmittance at a wavelength of 400 nm was 85%.
表3の比較例2に記すモノマー組成から成る樹脂エマルションを用いた以外は上述の比較例1と同様にして、比較例2に係る透明性樹脂層組成物を得た。次に、これを用いて、比較例1と同様にして透明性樹脂層付ガラス基板を得た。そして、比較例1と同様な評価を実施したところ、透過率は75%であったことから透明性に影響するものと推考される。 <Comparative Example 2>
A transparent resin layer composition according to Comparative Example 2 was obtained in the same manner as Comparative Example 1 except that a resin emulsion having a monomer composition described in Comparative Example 2 of Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. And when evaluation similar to the comparative example 1 was implemented, since the transmittance | permeability was 75%, it is estimated that it influences transparency.
以上の評価結果より、比較例2に示す組成物から造られる塗膜は受容層として能力が低いものと判断される×評価とした。 In addition, although the dot diameters exceeded 82 μm and 80 μm, the shape of the pixel that overlapped 9 drops was maintained, so the pixel shape stability was evaluated as “good”. However, even though the cells shown in FIG. 5 could be drawn, the pixel connection as shown in FIG.
From the above evaluation results, the coating film made from the composition shown in Comparative Example 2 was evaluated as x evaluation that was judged to have a low ability as a receiving layer.
表3の比較例3に記すモノマー組成から成る樹脂エマルションを用いた以外は上述の比較例1と同様にして、比較例3に係る透明性樹脂層組成物を得た。次に、これを用いて、比較例1と同様にして透明性樹脂層付ガラス基板を得た。そして、比較例1と同様な評価を実施したところ、ドット径は53μmと小さくなっているが、図4の様な画素の断裂および図7のようなマス目間の連結が観られたことから、画素形状安定性および受容性能評価については×とした。
以上の評価結果より、比較例3に示す組成物から造られる塗膜は受容層として能力が低いものと判断される×評価とした。 <Comparative Example 3>
A transparent resin layer composition according to Comparative Example 3 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 3 of Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. Then, when the same evaluation as in Comparative Example 1 was performed, the dot diameter was as small as 53 μm. However, the pixel breaks as shown in FIG. 4 and the connections between the squares as shown in FIG. 7 were observed. The pixel shape stability and the acceptance performance evaluation were evaluated as x.
From the above evaluation results, the coating film made from the composition shown in Comparative Example 3 was evaluated as x evaluation that was judged to have low ability as a receiving layer.
表3の比較例4に記すモノマー組成から成る樹脂エマルションを用いた以外は上述の比較例1と同様にして、比較例4に係る透明性樹脂層組成物を得た。次に、これを用いて、比較例1と同様にして透明性樹脂層付ガラス基板を得た。そして、比較例1と同様な評価を実施したところ、ドット径は110μmと非常に大きく、図2および図5の様な画素およびマス目が描画出来なかったことから、画素形状安定性および受容性能評価については×とし、比較例4に示す組成物から造られる塗膜は受容層として能力が低いものと判断される×評価とした。 <Comparative example 4>
A transparent resin layer composition according to Comparative Example 4 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 4 in Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. When the same evaluation as in Comparative Example 1 was performed, the dot diameter was as large as 110 μm, and the pixels and grids as shown in FIGS. 2 and 5 could not be drawn. The evaluation was x, and the coating film made from the composition shown in Comparative Example 4 was evaluated as x, which was judged to have a low ability as a receiving layer.
表3の比較例5、6に記すモノマー組成から成る樹脂エマルションを用いた以外は上述の比較例1と同様にして、比較例5、6に係る透明性樹脂層組成物を得た。次に、これを用いて、比較例1と同様にして透明性樹脂層付ガラス基板を得た。そして、比較例1と同様な評価を実施したところ、透過率はそれぞれ81%、83%であったことから透明性に影響するものと推考される。また、ドット径はそれぞれ57μm、58μmと実施例と同等であったが、樹脂層表面は粒子径が大きいために粗く、整然としたマス目が得られなかったことから、評価を△とした。
以上の評価結果より、比較例5、6に示す組成物から造られる塗膜は受容層として能力が実施例に記すものよりも低く、中程度であると判断される△評価とした。 <Comparative Examples 5 and 6>
Transparent resin layer compositions according to Comparative Examples 5 and 6 were obtained in the same manner as Comparative Example 1 except that the resin emulsions having the monomer compositions described in Comparative Examples 5 and 6 in Table 3 were used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. And when the same evaluation as Comparative Example 1 was performed, the transmittances were 81% and 83%, respectively, and it is assumed that the transparency was affected. Further, the dot diameters were 57 μm and 58 μm, respectively, which were the same as those in the examples. However, the resin layer surface was coarse due to the large particle diameter, and no regular grid was obtained.
Based on the above evaluation results, the coating films made from the compositions shown in Comparative Examples 5 and 6 were evaluated as Δ evaluations that were judged to be moderate and lower in capacity as receiving layers than those described in the Examples.
表3の比較例7に記すモノマー組成から成る樹脂エマルションを用いた以外は上述の比較例1と同様にして、比較例7に係る透明性樹脂層組成物を得た。次に、これを用いて、比較例1と同様にして透明性樹脂層付ガラス基板を得た。そして、比較例1と同様な評価を実施したところ、ドット径は62μmであり、9滴重なる画素の画素形状を保っていたが、ECAの吸収性が悪いために濡れ拡がってしまい、整然としたマス目が描画出来ていなかったことから、受容性能は×とした。
以上の評価結果より、比較例7に示す組成物から造られる塗膜は受容層として能力が実施例に記すものよりも低く、中程度であると判断される△評価とした。 <Comparative Example 7>
A transparent resin layer composition according to Comparative Example 7 was obtained in the same manner as Comparative Example 1 except that the resin emulsion having the monomer composition described in Comparative Example 7 in Table 3 was used. Next, using this, a glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. Then, when the same evaluation as in Comparative Example 1 was performed, the dot diameter was 62 μm and the pixel shape of nine overlapping pixels was maintained. Since the eyes could not be drawn, the acceptance performance was set to x.
From the above evaluation results, the coating film made from the composition shown in Comparative Example 7 was evaluated as Δ evaluation that was judged to be moderate as the receiving layer having a lower ability than those described in the Examples.
上記に示す表1に記述された組成にて、比較例8においては組成D、比較例9においては組成E、比較例10においては組成F、比較例11においては組成G、比較例12においては組成Hを適用させ、透明性樹脂層組成物を得た。次に、これらを用いて、比較例1と同様にして各透明性樹脂層付ガラス基板を得た。そして、比較例1と同様に評価を実施し、その評価結果を表2に記し、以下に評価事由を記述する。 <Comparative Examples 8-12>
In the composition described in Table 1 above, composition D in comparative example 8, composition E in comparative example 9, composition F in comparative example 10, composition G in comparative example 11, and composition 12 in comparative example 12 Composition H was applied to obtain a transparent resin layer composition. Next, using these, each glass substrate with a transparent resin layer was obtained in the same manner as in Comparative Example 1. And evaluation is implemented similarly to the comparative example 1, the evaluation result is described in Table 2, and the evaluation reason is described below.
参考合成例8で得られた樹脂溶液を61.3g、花王社製エマルゲン103を0.5g、昭和電工社製ソルファインEPを38.2g秤量し、30分以上攪拌・混合し、0.5μmのフィルターで0.5kg/cm2で加圧ろ過を行って、所望の透明性樹脂組成物を得た。次にこれを用いてコーニング社製ガラス基板コーニングEX-G(ガラス板厚0.75mm)に乾燥後膜厚が10um程度となるようにスリットコートにて塗工し、常温下にて1200Paで20秒間、400Paで30秒間、真空乾燥させ、その後70℃のホットプレート上で5分間熱乾燥させて透明性樹脂層付ガラス基板を得た。透明性樹脂層の膜厚は11μmでかつ表面にタック性はなかった。また、波長400nmにおける透過率は88%であった。 <Comparative Example 13>
61.3 g of the resin solution obtained in Reference Synthesis Example 8, 0.5 g of Emulgen 103 manufactured by Kao Co., Ltd., and 38.2 g of Solfine EP manufactured by Showa Denko Co., Ltd. were weighed, and stirred and mixed for 30 minutes or more. Was filtered under pressure at 0.5 kg / cm 2 to obtain a desired transparent resin composition. Next, using this, a glass substrate Corning EX-G (glass plate thickness 0.75 mm) manufactured by Corning Co., Ltd. was coated with a slit coat so that the film thickness after drying was about 10 μm, and 20 ° C. at 1200 Pa at room temperature. The film was vacuum-dried at 400 Pa for 30 seconds and then heat-dried on a hot plate at 70 ° C. for 5 minutes to obtain a glass substrate with a transparent resin layer. The film thickness of the transparent resin layer was 11 μm and the surface was not tacky. Further, the transmittance at a wavelength of 400 nm was 88%.
上述の比較例13と同様に評価を実施したが、比較例13と同様に画素が得られなかったため、画素形状安定性、受容性能および受容層性能について×評価とした。 <Comparative Examples 14 and 15>
Evaluation was performed in the same manner as in Comparative Example 13 described above. However, since pixels were not obtained in the same manner as in Comparative Example 13, pixel shape stability, receptive performance, and receptive layer performance were evaluated as x.
MMA :メタクリル酸メチル
EA :アクリル酸エチル
BA :アクリル酸ブチル
EHMA:メタクリル酸2-エチルヘキシル
LMA :メタクリル酸ラウリル
St :スチレン
Tg :ガラス転位温度
Mw :重量平均分子量 The meanings of the abbreviations in Tables 2 and 3 are as follows.
MMA: Methyl methacrylate EA: Ethyl acrylate BA: Butyl acrylate EHMA: 2-ethylhexyl methacrylate LMA: Lauryl methacrylate St: Styrene Tg: Glass transition temperature Mw: Weight average molecular weight
Claims (5)
- (1)メタクリル酸メチル(i)とアルキル基の炭素原子数が2~8の(メタ)アクリル酸アルキルエステル(ii)とを含む混合モノマーを乳化重合で重合して得られて、含まれる樹脂のガラス転位温度が10℃以上70℃未満であり、重量平均分子量が10万以上~80万未満であり、かつ、数平均粒子径が10nm以上500nm未満である(メタ)アクリル酸アルキルエステル系共重合体樹脂微粒子分散エマルション、(2)23℃の室温下で流動性を有する界面活性剤、及び(3)有機溶剤を含有することを特徴とする透明性樹脂層組成物。 (1) A resin obtained by polymerizing a mixed monomer containing methyl methacrylate (i) and (meth) acrylic acid alkyl ester (ii) having 2 to 8 carbon atoms in an alkyl group by emulsion polymerization, (Meth) acrylic acid alkyl ester copolymer having a glass transition temperature of 10 ° C. or more and less than 70 ° C., a weight average molecular weight of 100,000 or more and less than 800,000 and a number average particle size of 10 nm or more and less than 500 nm. A transparent resin layer composition comprising a polymer resin fine particle-dispersed emulsion, (2) a surfactant having fluidity at room temperature of 23 ° C., and (3) an organic solvent.
- (メタ)アクリル酸アルキルエステル系共重合体樹脂微粒子分散エマルションの(i)メタクリル酸メチルと(ii)炭素原子数が2~8の(メタ)アクリル酸アルキルエステルとの組成比は、重量比で(i):(ii)=1:0.25~1:2の範囲にある請求項1に記載の透明性樹脂層組成物。 The composition ratio of (i) methyl methacrylate and (ii) (meth) acrylic acid alkyl ester having 2 to 8 carbon atoms in the (meth) acrylic acid alkyl ester copolymer resin fine particle dispersed emulsion is as follows: 2. The transparent resin layer composition according to claim 1, wherein (i) :( ii) = 1: 0.25 to 1: 2.
- 厚さ1~30μmの範囲で樹脂層を形成した場合、400nmの波長における光線透過率が80%以上である請求項1又は2に記載の透明性樹脂層組成物。 3. The transparent resin layer composition according to claim 1, wherein when the resin layer is formed in a thickness range of 1 to 30 μm, the light transmittance at a wavelength of 400 nm is 80% or more.
- 請求項1乃至3のいずれかに記載の透明性樹脂層組成物を用いて形成された透明性樹脂層が支持基材上に形成されてなるインクジェットインク受容層。 An inkjet ink receiving layer, wherein a transparent resin layer formed using the transparent resin layer composition according to any one of claims 1 to 3 is formed on a support substrate.
- 請求項1乃至3のいずれかに記載の透明性樹脂層組成物を用いて形成された透明性樹脂層上にインクジェットインクを描画することで得られる表示素子。 A display element obtained by drawing inkjet ink on a transparent resin layer formed using the transparent resin layer composition according to any one of claims 1 to 3.
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KR1020157018038A KR20150106882A (en) | 2013-01-17 | 2014-01-16 | Transparent resin layer composition, receiving layer for inkjet inks which is produced using same, and display element |
JP2014557489A JPWO2014112543A1 (en) | 2013-01-17 | 2014-01-16 | Transparent resin layer composition, ink-jet ink receiving layer and display element using the same |
CN201480005057.9A CN104918995A (en) | 2013-01-17 | 2014-01-16 | Transparent resin layer composition, receiving layer for inkjet inks which is produced using same, and display element |
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KR (1) | KR20150106882A (en) |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH07216005A (en) * | 1994-01-27 | 1995-08-15 | Daicel Chem Ind Ltd | Aqueous emulsion composition and its production |
JP2004291561A (en) * | 2003-03-28 | 2004-10-21 | Toyo Ink Mfg Co Ltd | Ink jet receptive sheet |
JP2005103888A (en) * | 2003-09-30 | 2005-04-21 | Nippon Zeon Co Ltd | Copolymer latex for inkjet recording medium and inkjet recording medium |
WO2010001664A1 (en) * | 2008-07-01 | 2010-01-07 | Dic株式会社 | Inkjet accepting agent for oily pigment ink, inkjet recording medium for oily pigment ink and printed article |
-
2014
- 2014-01-08 TW TW103100651A patent/TW201434928A/en unknown
- 2014-01-16 JP JP2014557489A patent/JPWO2014112543A1/en active Pending
- 2014-01-16 KR KR1020157018038A patent/KR20150106882A/en not_active Application Discontinuation
- 2014-01-16 WO PCT/JP2014/050634 patent/WO2014112543A1/en active Application Filing
- 2014-01-16 CN CN201480005057.9A patent/CN104918995A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07216005A (en) * | 1994-01-27 | 1995-08-15 | Daicel Chem Ind Ltd | Aqueous emulsion composition and its production |
JP2004291561A (en) * | 2003-03-28 | 2004-10-21 | Toyo Ink Mfg Co Ltd | Ink jet receptive sheet |
JP2005103888A (en) * | 2003-09-30 | 2005-04-21 | Nippon Zeon Co Ltd | Copolymer latex for inkjet recording medium and inkjet recording medium |
WO2010001664A1 (en) * | 2008-07-01 | 2010-01-07 | Dic株式会社 | Inkjet accepting agent for oily pigment ink, inkjet recording medium for oily pigment ink and printed article |
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JPWO2014112543A1 (en) | 2017-01-19 |
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CN104918995A (en) | 2015-09-16 |
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